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HomeMy WebLinkAboutPermit M03-069 - JUNCTION WEST - LOT 1JUNCTION WEST -LOT 1 5405 S 149TH LN M03 -069 City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 8733000041 Address: 5405 S 149 LN TUKW Suite No: Tenant: Name: JUNCTION WEST - LOT 1 Address: 14920 MACADAM RD S, TUKWILA, WA Owner: Name: TRYON CONCEPTS LLC Address: P.O. BOX 146, RENTON, WA Contact Person: Name: DON TRYON Address: 14420 SE 84 ST, NEWCASTLE, WA Contractor: Name: TRYON CONCEPTS LLC Address: PO BOX 146, RENTON, WA Contractor License No: TRYONCL013DH MECHANICAL PERMIT Permit Number: M03 -069 Issue Date: 08/06/2004 Permit Expires On: 02/02/2005 Phone: Phone: 425 255 -6518 Phone: 425 - 255 -6518 Expiration Date:02 /11/2005 DESCRIPTION OF WORK: INSTALLING NEW HEATING SYSTEM AND WATER HEATER INTO NEW SINGLE FAMILY RESIDENCE Value of Construction: $4,000.00 Fees Collected: $74.50 Type of Fire Protection: N/A Uniform Mechnical Code Edition: 1997 Permit Center Authorized Signature: Date: I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this mechanical permit. Signature: Print Name: t 0/0 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. doc: Mech M03 -069 Printed: 08 -06 -2004 SOV • City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 8733000041 Address: 5405 S 149 LN TUKW Suite No: Tenant: JUNCTION WEST - LOT 1 doe: Conditions PERMIT CONDITIONS * *continued on next page ** Permit Number: M03 -069 Status: ISSUED Applied Date: 05/14/2003 Issue Date: 08/06/2004 1: ** *BUILDING DEPARTMENT CONDITIONS * ** 2: No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 3: Plumbing permits shall be obtained through the Seattle -King County Department of Public Health. Plumbing will be inspected by that agency, including all gas piping (296- 4722). 4: Electrical permits shall be obtained through the Washington State Division of Labor and Industries and all electrical work will be inspected by that agency (206- 835 - 1111). 5: All permits, inspection records, and approved plans shall be available at the job site prior to the start of any construction. These documents are to be maintained and available until final inspection approval is granted. 6: Any exposed insulations backing material shall have a Flame Spread Rating of 25 or less, and material shall bear identification showing the fire performance rating thereof. 7: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). 8: Manufacturers installation instructions required on site for the building inspectors review. 9: Ventilation is required for all new rooms and spaces of new or existing buildings in conformance with the Uniform Building Code and the Washington State Ventilation and Indoor Quality Code, Chapter 51 -13 WAC. 10: Fuel burning appliances may not be installed in sleeping rooms, U.M.C. 304.5. 11: Appliances which generate flame, spark or glowing ignition, shall be elevated 18 inches above the floor (U.M.C. 303.1.3.). 12: Water heater shall be anchored to resist earthquake (U.P.C. 510.5). M03 -069 Printed: 08 -06 -2004 Signature: Print Name: doc: Conditions City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 I hereby certify that I have read these conditions and will comply with them as outlined. All provisions governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provision of any regulating construction or the performance of work. l M) ?2�oatJ Date: f C -65 V. of law and ordinances other work or local laws M03 -069 Printed: 08 -06 -2004 z re aate J U O 0 w 0: W w -J co u. W o a ' CO D. w z �. E= O zI- : w uj D o' U 0 0 i- = w F- u. — O. t. z , c O Z Name: Company Name: Company Name: Contact Person: 6l,Ps E -Mail Address: Company Name: Mailing Address: Contact Person: %applicalionsVermit application (1.2003) 1/2003 CITY OF TUKWILA Community Development Department Public Works Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. * *Please Print ** ITELO (7A?�Ol!7 Site Address: ILIA 2D t l jJjiju - Tenant Name: Property Owners Name: e?0A.) Co A)CE /7 5 G L C Mailing Address: / L7o)' / 46 A.) 7:' J CON T• • Oil) 77? 6 Day Telephone: ‘-/ZS Z S 5 6 5 / }� Mailing Address: /44& . S� 4'f S 1 A (4)C, 57Z.E 7 59 // City State Zip E -Mail Address: hr,4 CQiteb Ste t"o4 Fax Number: 425 Z SS ?605 a`GENER'AL;C( °INFQRNATI • .. r�, Yr Y;,' I.' iSy� ,a�^.;''' ?eai „+��'•r.'�t�•.0 .31:9yr.. ei2'4Jevi . Corte c../97e-5 c. <e City Mailing Address: 1 • X (4 rEiti7 - 0 A) City / State Zip Contact Person: � 72 4 o/- 4T / Z5 Day Telephone: 2 5.5 6 54' E -Mail Address: 'T 'ft 1 0 et Co *t cc 9 - E• CO $ Fax Number: 5 es5 76 2 `l' Contractor Registration Number: 17' ),t.)C / 3 D (-1 Expiration Date: Z — t( — O 5 * *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** ARCIiITECT, OFi'RECORD:r All'pins must tie” weE et mped aX rcliitect:of Record : ,i . t '' :? r .iii. .. .it. • ... • 'r. r .. ... ... /c'Ar 1J ER ...pe/,/ /TEc r 5 Mailing Address: (43 !1 56' /6 54 igei(ektie City ENGINEER RECORD'- Ap plans must`be:wet stamped by Engineer of Record A' -12 c 75 King Co Assessor's Tax No.: g 73 - :> O4 I Suite Number: Floor: New Tenant: J .... Yes J ..No /.�.� 9,Po 57 • Gc�4 ?roo 7 Day Telephone: d/Z 5 61/ 5 Fax Number: 42 c !4 W CeJ.4 7J7 State Zip State Zip City State Zip Day Telephone: Z/2 'j 4 .s3 CO E -Mail Address: Fax Number: 2 61/ 53/2 Page I ,� �iw';raxis : :'� . , .,:. ... Unit Type: Qty - ; Unit.Type: yp . ,: Qty . : Unit Type: Qty . . Boiler /Compressor:: Qty Furnace <100K BTU i Air Handling Unit >= 10,000 CFM Other Mechanical Equipment 0 -3 HP /100,000 BTU Furnace >100K BTU Evaporator Cooler 3 -15 HP /500,000 BTU Floor Furnace Ventilation Fan 15 -30 HP /1,000,000 BTU Suspended/Wall/Floor Mounted Heater Ventilation System 30 -50 HP /1,750,000 BTU Appliance Vent I Hood 50+ HP /1,750,000 BTU Heat/Refrig/Cooling System Incinerator - Domestic Air Handling Unit <= 10,000 CFM Incinerator – Comm/Ind .. MECHANICAL CONTRACTOR INFORMATION i15 ! -1 Contact Person: E -Mail Address: Signature: / . 0 s , " — P r i n t Name: - 0 0 4 " 7 7 $ Vppliations\permit application (1.2003) 1/2001 c2 �' / de t 5 c w Company Name: Mailing Address: /2 d 2 Z 4 0e /-f P K�4 city Day Telephone: Fax Number: Contractor Registration Number: P P5 1.4 EA" (3 3 ICA Expiration Date: * *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** Valuation of Project (contractor's bid price): $ Scope of Viork (plea a provide detailed i formation): "Tk s \ l e. t.-• c( s uS'te t✓ Use: Residential: New ...... Replacement .... ❑ Commercial: New ....❑ Replacement .... ❑ Fuel Type: Electric ❑ Gas Other: Indicate type of mechanical work being installed and the quantity below: ZIT;A PPL1CATION $OTE ='Ap placable} to;all peikmits la'.this `application:' Value of Construction – In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review – Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The Building Official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTHORIZED AGENT: Mailing Address: / e0 SC (ref Sf Page 4 Day Telephone: /t/e4X4 5 �Co City w 4 Fro 3 State Zip etc ( 7L Sc 7 4'? yes 8e e( Date: 5— z( 'a3 ek5 255 G57? state zip Date Application Accepted: Date Application Expires: l Staff Initials: i COMMENTS: Type of InspepionK ./e--,/-) _ ,�J / � 1 p/ .7 2 ,� J ? /C'1 i . - f a�� ? r�N�'.4./ 4 %, - , ( » vrd)3 — / 0 /jv _ /a.m. �! /1-71 . Request 1 ‘ 7 7!- "........„..) t 7. � =ivA/ C r , '; Z Pro'ect: L /(2,-4/1 Type of InspepionK ./e--,/-) _ ,�J / � ddress: / ,7 ... . / ti Z . D ate Called: — /'— S Special Instructions: Date Wanted: //;-: �J /a.m. �! p.m. Request 1 ‘ 7 7!- Ph ne No: \ 7.ff21� l ? —' C r , '; Z 3 INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 `Approved per applicable codes. INSPECTION RECORD Retain a copy with permit (206)431 -3670 El Corrections required prior to approval. I Date . : 5 ,_ A ex.c.4'�u� /G - c , $ • .00 REINSPECTION'EE REQUIR Prior to inspection, fee must be id at 6300 Southcent Blvd., Su 100. Call to sechedule reinspection. 'Receipt No.: 'Date: P ect: )//(A(P. + c,U.P4 -60;41 Type o Inspection: bY t 4'? At g �� � � • I g � t � C ate a led: / ( q Special Instruc ons: � ,, al �/ ` Date Wanted: // 1 p.m. Requester: Phone No• Inspector:< INSPECTION RECORD Retain a copy with permit 07. ..61 117 PERMI INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 (206)431 -3670 K Approved per applicable codes. El Corrections required prior to approval. COMMENTS: C Y'e Iav∎5 r- wt fie , / e Date: 0 $47.00 REINSPECTION FEE REQUIRED. Prior to inspection,. fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. 'Receipt No.: Date: COMMENTS: i \ ri I ) v.)0 O• p% Y•• Gi 0 opt( Ooot 1 rrt v-eaf 2-') - %,yeirPr \ ' ,,,x,( 1 ( ' i A „ 06 . 4 tivx ,..‘ }-. 144 pection: eArv,i ) VA Date Ca led: Sic Ode WanteclI Requeste(: (L)C - c-1 3(o 4-j H ) 11, - . e ev14 v u AC 6 1 i ' ‘I-N■i\61t. 1 \ v\SAY ■./( 4- ; cv, 5 Cddi i -C:i c a4 ; 1 >VOct v. SQ C ‘C vv‘ 7 . 0-k-fir_e . , , . • -.. Pro c-4 4 i,j4 ---(4-t- Type o i pection: AtirL4(1/1 ' fie i Date Ca led: Sic Ode WanteclI Requeste(: p INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 D Approved per applicable codes. (206)431-3670 Corrections required prior to approval. Inspector: Date: . S47.00 REINSPECTION FEE REQUIRED. Prior to Inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No.: Date: • INSTALLATION INSTRUCTIONS FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW (RGLH) INDUCE! i : - URNACES WITH.ICM REVIEWED BLOWER MOTO CO E COMPLIANCE FILE COPY APPPOVED ISO 9002 IltIstinarsavastone CITY OF TUKWILA AY 1 1. 20111 PERMIT CENTER Recognize this symbol as an indication of Important Safety Information! A WARNING If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death. A WARNING PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO- DUCTIVE HARM. A WARNING I THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING . INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Do Not Destroy this Manual. Please read carefully and keep in a safe place for future reference by a serviceman. A FOR YOUR SAFETY — Do not store or use gasoline or other flammable vapors and liquids, or other combustible materials in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — DO NOT RELY ON SMELL ALONE TO DETECT LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U.L. recognized fuel gas and CO detectors are recommended in all applications, and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs — Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier. 3531.80 -00 • Beford beginning any troubleshooting procedure, complete the following installation checklist. A furnace malfunction is . sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make copies of the checklist and complete one for every Low Profile Furnace service call for your records. 2 INSTALLATION CHECKLIST (Refer to this manual for specifics.) GAS SUPPLY Adequate pipe size No gas leaks Proper supply and manifold gas pressure (check with an accurate U -tube manometer with the furnace and all other gas appliances operating.) ELECTRICAL Correct thermostat and subbase Thermostat model Correct thermostat mode and setting Correct line supply voltage Correct polarity (important with hot surface ignition) Correct fumace ground to electrical panel DC microamp (p.A) flame signal (hot surface ignition units) Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals "Y" "C" - not with wire nuts VENTING Correct vent pipe diameter and length (according to AGA/GAMA tables) Correct venting material (according to AGA/GAMA tables) Correct lining for masonry chimneys Adequate clearance from combustibles Proper negative pressure reading in the vent Vent pipe secured to induced draft blower housing COMBUSTION AIR Proper source of combustion air Correct combustion air opening size FURNACE INSTALLATION Adequate clearance from combustibles Adequate clearance for service Proper air temperature rise (See furnace rating plate) External static pressure inches w.c. Correct filter(s) Correct cooling coil or accessories (if equipped) Adequate supply and return air ducting Return Air Duct Size Supply Air Duct Size Air ducts sealed to prevent leakage Subbase model Vent connection size Z • Q W 00 to 0 . W J W0 LL Q, N_ Z Cy I W Z �. Z 0 uj U 0 0 V , 0 I- W uJ H V tit Z U N. 0 H � z D • CONTENTS Safety Precautions 1 Installation Check List 2 Location Requirements and Considerations 4 Clearances and Dimensions 5, 6 Combustion and Ventilation Air 9 Vent Pipe Installation 12 Gas Supply and Piping 15 Electrical Wiring 19 Accessories 20 Start-Up Procedures 21 Air Flow 22 Safety Features 30 Maintenance 31 Troubleshooting 34 Wiring Diagram 35 > Installation Instructions are updated on a regular basis. This is done as product changes occur or if new information becomes available. In this publication, an arrow ( >) denotes changes from the previous edition or additional new material. IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START -UP. 3 z Z: '~ W 6 UO CO 0 W W J N WO .. u. Q N o . 1=— _ Z I— Z I U O� 0 1— = U ; 1— u_ .. z '. U - H �. O z 4 GENERAL INFORMATION The RGLH and RGPH series furnaces are design certified by AGA/CGA for use with natural and propane gases as follows: As a Category I furnace, it may be vented vertically with type B -1 vent pipe and also may be common vented as described in these instructions. This furnace should be installed in accordance with the American National Standard Z223.1 - latest edition booklet entitled "National Fuel Gas Code" (NFPA 54) (in Canada, CAN /CGA B149.1 and .2 Installation Codes for gas burning appliances), and the requirements or codes of the local utility or other authority having jurisdiction including local plumbing or waste water codes. Additional helpful publications available from the "National Fire Protection Association" are: NFPA -90A - Installation of Air Conditioning and Ventilating Systems 1985 or latest edition. NFPA -90B - Warm Air Heating LOCATION REQUIREMENTS AND CONSIDERATIONS GENERAL INFORMATION IMPORTANT: If furnace operation is required during construction, and air ladened with corrosive compounds such as chlorine and fluorine are present, provisions must be taken to provide clean outdoor combustion and ventilation air to the furnace. Compounds of chlorine and fluorine, when burned with combustion air, form acids which will cause corrosion of a heat exchanger. Some of these compounds are found in paneling, dry wall, tile adhesives, paints, stains and varnishes, solvents and masonry cleaning materials. NOTE: This furnace is shipped with heat exchanger support brackets installed under the back of the heat exchanger. These may be removed before installation, but it is not required. LOCATION I A WARNING I THIS'FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME. DO NOT INSTALL THIS FURNACE IN A MOBILE HOME. INSTALLATION IN A MOBILE HOME COULD CAUSE FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IMPORTANT: This furnace is not approved or recommended for installation on its back, with access doors facing upwards. This furnace is suitable for installation in buildings constructed on -site. This heating unit should be located near the chimney and should be centralized with respect to the heat distribution system as much as practicable. When installed in a utility room, the door of the room should be wide enough to allow the largest part of the furnace to enter, or to permit the replacement of another appliance, such as a water heater. CLEARANCE - ACCESSIBILITY The design of forced air furnaces with input ratings as listed in the tables on the following pages are certified by A.G.A. Laboratories and CGA for the clearances to combustible materials shown in inches. See name /rating plate and clearance label for specific model number and clearance information. Service clearance of at least 24 inches is recommended in front of all furnaces. ACCESSIBILITY CLEARANCES, WHERE GREATER, MUST TAKE PRECEDENCE OVER FIRE PROTECTION CLEARANCES. UPFLOW AND HORIZONTAL INSTALLATION — Certified for use on combustible floor. I A WARNING UPFLOW AND HORIZONTAL FURNACES ARE DESIGN - CERTIFIED FOR INSTALLATION ON and Air Conditioning Systems 1984. These publications are available from: National Fire Protection Association, Inc. Batterymarch Park Quincy, MA 02269 Canadian Gas Association 55 Scarsdale Road Don Mills, Ontario, Canada M3B, 2R3 COMBUSTIBLE FLOORS. NOTE, HOWEVER, THAT FURNACES MUST NOT BE INSTALLED DIRECTLY ON CARPETING, TILE OR OTHER COMBUSTIBLE MATERIAL OTHER THAN WOOD FLOORING. INSTALLATION ON A COMBUSTIBLE MATERIAL CAN RESULT IN FIRE, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. A SPECIAL COMBUSTIBLE FLOOR SUB -BASE IS REQUIRED WHEN INSTALLING ON A COMBUSTIBLE FLOOR. FAILURE TO INSTALL THE SUB -BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS OFFERED AS AN ACCESSORY FROM THE FACTORY. SEE THE CLEARANCE LABEL LOCATED INSIDE THE FURNACE FOR THE APPROPRIATE MODEL NUMBER. THE SPECIAL BASE IS NOT REQUIRED WHEN THE FURNACE IS INSTALLED ON TOP OF AN AIR CONDITIONING PLENUM. A gas -fired furnace for installation in a residential garage must be installed so that the burner(s) and the ignition source are located not less than 18 inches above the floor and the furnace is located or protected to avoid physical damage by vehicles. UPFLOW UNIT DESIGN REQUIRES A SOLID METAL BASE PLATE (SEE TABLE ON PAGE 8 OR FURNACE 0 U D TOP 2 GAS CONNECTION 26 ELECTRICAL CONNECTION —� I LOW VOLTAGE i I OPTIONAL RETURN AIR CUTOUT I I (EITHER SIDE) FOR USE WITH I I EXTERNAL SIDE FILTER FRAME L I LEFT SIDE BOTTOM 1% 24 'h2 23% CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS A S.A. FRONT e/4 24 "l2 14% RIGHT SIDE CD May require 3' to 4' or 3' or 5' adapter. CD May be 0' with type B vent. CD May be 1' with type B vent. DIA. 28'Ae rr 20 24 1% DIA. 26% 4 DIA. J 23 v m z U, 0 z 15 z re Wc 6 U 0 to 0 w J = H W0 J d �W z �. ZO W W C ) 0 — D 1- Ui H H .. W = . 0 f— z 1 Left Side REDUCED CLEARANCE ON.) Ship. Wpte. Model A B C 0 • E Right Side Beek Top Front Vent 05 17% 16% 12% 0) 15 0 3m 0 1 3 6CD 105 lbs. 07 21 19% 13% CD 18% 0 0 0 1 3 6m 115 lbs. 10 21 19% 13% 0) 18% 0 0 0 1 3 6m 120 lbs. 12 24% 23% 15% m 22 0 0 0 1 3 641) 140 lbs. D TOP 2 GAS CONNECTION 26 ELECTRICAL CONNECTION —� I LOW VOLTAGE i I OPTIONAL RETURN AIR CUTOUT I I (EITHER SIDE) FOR USE WITH I I EXTERNAL SIDE FILTER FRAME L I LEFT SIDE BOTTOM 1% 24 'h2 23% CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS A S.A. FRONT e/4 24 "l2 14% RIGHT SIDE CD May require 3' to 4' or 3' or 5' adapter. CD May be 0' with type B vent. CD May be 1' with type B vent. DIA. 28'Ae rr 20 24 1% DIA. 26% 4 DIA. J 23 v m z U, 0 z 15 z re Wc 6 U 0 to 0 w J = H W0 J d �W z �. ZO W W C ) 0 — D 1- Ui H H .. W = . 0 f— z 1 0> TOP BOTTOM i 19% CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) DOWNFLOW MODELS A B P.A. O May require 3" to 4" or 3" or 5" adapter. 2) May be 0" with type B vent. rn May be 1"with type B vent. 26'6 20',6 � c W 6 7 Jo 00 N o WWI CO u_ WO u. N = W F^ = Z � ZO W u j 2 0 U O N o ff WW I I— F. : II 0 lll CO O~ Z c 'CLEARANCE LABEL FOR PART NUMBER) MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING. TABLE 1 FURNACE BASE BASE WIDTH PLATE NO, PLATE SIZE 17;'/ RXGB -017 151d x 23 21" RXGB -D21 18%" x 23 24:4" RXGB -D24 255" x 23 A CAUTION When coils are used with air handlers or furnaces and installed above a finished ceiling or living area, it is recommended that an auxiliary sheet metal condensate drain pan be fabricated and installed under entire unit. Failure to do so can result in property damage. SITE SELECTION 1. Select a site in the building near the center of the proposed, or existing, duct system. 2. Give consideration to the vent system piping when selecting the furnace location. Be sure the venting system can get from the furnace to the termination with minimal length and elbows. 3. Locate the furnace near the existing gas piping. Or, if running a new gas line, locate the furnace to minimize the length and elbows in the gas piping. 4. Locate the furnace to maintain proper clearance to combustibles as shown in the preceding tables. I A WARNING I COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE JACKET OR WITHIN THE SPECIFIED CLEARANCES OF THE VENT PIPE. THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. PLACEMENT OF COMBUSTIBLE MATERIALS ON, AGAINST OR AROUND THE FURNACE JACKET CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FURNACE AREA MUST NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER STORAGE PURPOSES. DUCTING Proper air flow is required for the correct operation of this furnace. Too little air flow can cause erratic operation and can damage the heat exchanger. The duct system must carry the correct amount of air for heating and cooling if summer air conditioning is used. Size the ducts according to acceptable industry standards and methods. The total static pressure drop of the entire system should not exceed .8" w.c. IMPORTANT: Some high efficiency filters have a greater than normal resistance to air flow. This can adversely affect furnace operation. BE SURE TO CHECK AIR FLOW if using any filter other than the factory- provided filter. I A WARNING NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. WHEN A FURNACE IS MOUNTED ON A PLATFORM, WITH RETURN THROUGH THE BOTTOM, IT MUST BE SEALED AIRTIGHT BETWEEN THE FURNACE AND THE RETURN AIR PLENUM. THE RETURN AIR PLENUM MUST BE PERMANENTLY ENCLOSED. NEVER USE A DOOR AS A PART OF THE RETURN AIR PLENUM. THE FLOOR OR PLATFORM MUST PROVIDE SOUND PHYSICAL SUPPORT OF THE FURNACE, WITHOUT SAGGING, CRACKS, GAPS, ETC., AROUND THE BASE AS TO PROVIDE A SEAL BETWEEN THE SUPPORT AND THE BASE. FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH. DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN OR SUPPLY DUCTWORK TO OR FROM ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. DOING SO MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY OR PROPERTY DAMAGE. A WARNING BLOWER AND BURNERS MUST NEVER BE OPERATED WITHOUT THE BLOWER DOOR IN PLACE. THIS IS TO PREVENT DRAWING GAS FUMES (WHICH COULD CONTAIN HAZARDOUS CARBON MONOXIDE) INTO THE HOME THAT COULD RESULT IN PERSONAL INJURY OR DEATH. UPFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. Open the return air compartment. a. If using side or back return air, install the bottom base. A WARNING A SOLID METAL BASE PLATE, SEE TABLE 1, OR FURNACE CLEARANCE LABEL FOR PART • 7 8 NUMBER MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING OR DEATH. b. Cut an opening in the side or back. The opening should be cut the full width of the knockouts on the unit. NOTE: Where the maxiumum air flow is 1800 CFM or more, both sides or the bottom must be used for return air. 3. Connect the return duct or return air cabinet to the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel- burning appliance. 4. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. 5. If summer air conditioning is desired, position the indoor coil on the top of the unit. Insure that no air can bypass this coil. 6. Connect the supply air plenum to the furnace plenum opening. DOWNFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. If summer air conditioning is desired, position the indoor coil on the bottom of the unit. Insure that no air can bypass this coil. 3. It installing on a combustible floor and not using an air conditioning plenum, install the special combustible floor base. See Figure 4. © WARNING THE DOWNFLOW FURNACE DESIGN IS CERTIFIED FOR INSTALLATION ON A NON- COMBUSTIBLE FLOOR. USE THE SPECIAL BASE SPECIFIED ON THE FURNACE CLEARANCE LABEL. FAILURE TO INSTALL THE SPECIAL BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS SHIPPED FROM THE FACTORY AS AN ACCESSORY. 4. Connect the furnace to the supply air plenum. 5. Connect the return air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel- burning appliance. FIGURE 4 COMBUSTIBLE FLOOR BASE 6. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. HORIZONTAL UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. II summer air conditioning is desired, position the indoor coil on the supply air side of the unit. Insure that no air can bypass this coil. 3. Connect the furnace to the supply air plenum. 4. Secure the four angle brackets shipped with the unit to the return air opening. See Figure 5. Connect the return air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel- burning appliance. 5. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. 0 FIGURE 5 HORIZONTAL RETURN AIR DUCT FOUR ANGLE BRACKETS ARE SHIPPED WITH EACH UNIT THAT CAN BE INSTALLED HORIZONTALLY. THESE BRACKETS MAY BE USED TO SECURE THE RETURN AIR DUCT TO A HORIZONTAL UNIT. COMBUSTION AND VENTILATION AIR A WARNING THIS FURNACE AND ANY OTHER FUEL - BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH • FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. MOST HOMES WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED INTO THE FURNACE AREA. FAILURE TO DO SO CAN CAUSE DEATH FROM CARBON MONOXIDE POISONING. Adequate facilities for providing air for combustion and ventilation must be provided in accordance with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI, Z223.1 latest edition or CAN/CGA B149.1 and .2 or, applicable provisions for the local building codes, and not obstructed so as to prevent the flow of air to the furnace. OVERTEMPERATURE SAFETY SWITCHES This furnace is equipped with safety switches in the control compartment to protect against overtemperature conditions caused by inadequate combustion air supply. The switches are located just above the burners on the furnace center panel on upflow and downflow models and also on each side of the burners on upflow/horizontal and horizontal "only" models, and must be manually reset if tripped. DO NOT jumper this switch, If this switch should trip, a qualified furnace installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check of the installation. DO NOT reset the overtemperature switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. FIGURE 6 AIR FROM HEATED SPACE IMPORTANT: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage. The following types of installation may require OUTDOOR AIR for combustion, due to chemical exposures: • Commercial buildings • Buildings with indoor pools • Furnaces installed in laundry rooms • Furnaces in hobby or craft rooms • Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply may also require OUTDOOR AIR for combustion: • Permanent wave solutions • Chlorinated waxes and cleaners • Chlorine -based swimming pool chemicals • Water softening chemicals • De -icing salts or chemicals • Carbon tetrachloride • Halogen type refrigerants • Cleaning solvents (such as perchloroethylene) • Printing inks, paint removers, varnishes, etc. • Hydrochloric acid • Cements and glues • Antistatic fabric softeners for clothes dryers • Masonry acid washing materials O S WATER HEATER 0 „II 11111 11111 « NOTE: EACH OPENING SHALL HAVE A FREE AREA OF NOT LESS THAN ONE SQUARE INCH PER 1,000 STU PER HOUR OF THE TOTAL INPUT RATING OF ALL EQUIPMENT N THE ENCLOSURE. BUT NOT LESS THAN 100 SQUARE INCHES sr PAL T 9 Combustion air must be tree of acid forming chemicals; such as sulphur, • fluorine and chlorine. These elements are found in aerosol sprays, • detergents, bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants and many other commercial and household products. Vapors from these products when burned in a gas flame form acid compounds. The acid compounds increase the dew point temperature of the flue products and are highly corrosive after they condense. ( A WARNING ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE. FAILURE TO DO SO CAN CREATE HAZARDOUS CONDITIONS RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH FROM SMOKE, FIRE OR CARBON MONOXIDE. Combustion air requirements are determined by whether the furnace is in an open (unconfined) area or in a confined space such as a closet or small room. EXAMPLE 1. FURNACE LOCATED IN AN UNCONFINED SPACE Using indoor air for combustion. An unconfined space must have at least 50 cubic feet for each 1,000 Btuh of the total input for all appliances in the space. Here are a few examples of the room sizes required for different inputs. The sizes are based on 8 foot ceilings. Btuh Minimum Sq. Feet lnptd With 8' Ceiling 50,000 312 75,000 469 100,000 625 125,000 833 Typical Room Size With 8' Ceiling 14'x24' or 18'x18' 15'x31' or 20'x24' 20'x31' or25'x25' 23'x34' or 26'x30' If the open space containing the furnace is in a building with tight construction (contemporary construction), outside air may still be required for the furnace to operate and vent properly. Outside air openings should be sized the same as for a confined space. 10 FIGURE 7 AIR FROM ATTIC /CRAWL SPACE OUTLET AIR IN ATTIC MUST BE ABOVE INSULATION iii :. I •. INCH PER 4000 BTUH OUTLET AIR GAS WATER HEATER D GABLE VENT VENTILATED ATTIC GABLE OR SOFFIT VENTS FURNACE III EXAMPLE 2. FURNACE LOCATED IN A CONFINED SPACE A confined space (any space smaller than shown above as "unconfined ") must have two openings into the space. One opening must be within 1 " of the ceiling and the other must be within 12" of the floor. The openings must be sized by how they are connected to the heated area or to the outside, and by the input of all appliances in the space. If confined space is within a building with tight construction, combustion air must be taken from outdoors or area freely communicating with the outdoors. • A. USING INDOOR AIR FOR COMBUSTION If combustion air is taken from the heated area, the openings must eacal have at least 100 square inches of free area. Each opening must have at least one square inch of free area for each 1,000 Btuh of total input in the space. Here are some examples of typical openings required. 0 r SG. INCH PER 4000 BTUH INLET AM Tr MAX. •rig Btuh Free Area Input Each Opening 50,000 100 Square Inches 100,000 100 Square Inches 125,000 125 Square Inches IMPORTANT: Air should not be taken from a heated space with a fireplace, exhaust fan or other device that may produce a negative pressure. B. USING OUTDOOR AIR FOR COMBUSTION If combustion air is taken from outdoors through vertical ducts, the openings and ducts must have at least one square inch of free area for each 4,000 Btuh of total appliance input. Here are some typical sizes. Btuh Free Area Round Pipe Input Each Opening 50,000 75,000 100,000 125,000 12.5 Square Inches 18.75 Square Inches 25 Square Inches 31.25 Square Inches 4" 5" 6" 7. IMPORTANT: Do not take air from an attic space that is equipped with power ventilation. D 0 FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET OUTLET AIR I SQ, INCH PER 4000 eTUH INLET AIR ISO. INCH PER 4000 STUN If combustion air is taken from outdoors through horizontal ducts, the openings and ducts must have at least one square inch of free area for each 2,000 Btuh of total appliance input. Here are typical sizes. Btuh lnnut 50,000 75,000 100,000 125,000 Free Area Each Opening 25 Square Inches 37.5 Square Inches 50 Square Inches 62.5 Square Inches Round Pipe Ike 7' 8' 9' If unit is installed where there is an exhaust fan, sufficient ventilation must be provided to prevent the exhaust fan from creating a negative pressure in the room. Combustion air openings must not be restricted in any manner. CONSULT LOCAL CODES FOR SPECIAL REQUIREMENTS. Air openings in furnace casing front; return air grilles, and warm air registers must not be obstructed. 11 VENTING GENERAL INFORMATION The furnace must be vented in accordance with these instructions, ANSI Z21 .47 -1993 /CAN /CG A -2.3 -M 93 or latest edition Venting Tables and the "National Fuel Gas Code" (NFPA No. 54 -1992, ANSI Z223.1-1992 and requirements or codes of the local utility or other authority having jurisdiction. A WARNING DEVICES ATTACHED TO THE FLUE OR VENT FOR THE PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN THE DESIGN CERTIFICATION OF THIS FURNACE. WE, THE MANUFACTURER, CANNOT AND WILL NOT BE RESPONSIBLE FOR INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND /OR UNCERTIFIED DEVICES, ACCESSORIES OR COMPONENTS. DRAFT INDUCER IMPORTANT: Vent pipe attaching holes must be pm- drilled in draft inducer collar to prevent plastic material from cracking. Drill %i" diameter holes through vent pipe and collar and use #8 screws to attach. See Figure 9. 12 FIGURE 9 ATTACHING TO DRAFT INDUCER COLLAR FURNACE CATEGORY INFORMATION This furnace is shipped as a Category I type induced draft furnace. A Category I furnace operates with a nonpositive vent pressure and has a vent gas temperature at least 140 °F above the dew point of the vent gases. A Category I type may be a draft hood equipped furnace or have a fan assisted combustion system (induced draft). The inducer is used to pull flue products through the combustion chamber and as they leave the furnace, most of the energy has been dissipated. The buoyant effect of the flue gases provides venting to the outdoors. During the off cycle, the inducer is off and there is very little flow through the vent, cooling the vent. During the on cycle there is no dilution airflow: is with a draft hood type furnace. Although the vent heats up rapidly without dilution air, the flue products contain more water vapor, which results in a higher dew point temperature. It is most important that you follow the guidelines In these instructions to prevent the possible formation of condensation in the venting system. As a Category I furnace it may be vented vertically with type B -1 vent pipe and also may be common vented, as described in these instructions. DRAFT INDUCER VENT PIPE PRE -DRILL ATTACHING HOLES IMPORTANT APPLICATION NOTES When the furnace is used as a replacement, the existing vent system should be inspected to assure that there are no obstructions, blockage, or any signs of corrosion. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED, VENT PIPE MAY BE TYPE "B -1; EITHER RIGID OR SUITABLE FLEXIBLE CONSTRUCTION THAT CARRIES A U.L. LISTING. COMMON VENTING IS ALLOWED WITH VERTICAL B -1 VENT SYSTEMS, AND LINED MASONRY CHIMNEYS. FOLLOW THE AGA/GAMA VENTING TABLES FOR PROPER INSTALLATION PRACTICES. SINGLE WALL VENT CONNECTORS TO "B -1 VENT OR MASONRY CHIMNEYS" MAY BE USED UNDER THE GUIDELINES OF THE AGA/GAMA VENTING TABLES. The entire length of the vent connector shall be readily accessible for inspection, cleaning and replacement. (%) 0 Z W _a U U N � co ILI J = N u- WO 2 LL a N � _° I W Z = t— I— O Z H W W U O CP- ❑ I- W H� ti O W z U= O~ z IMP lrra4 ' r pmt) PT. FLAT TO 6/12 1.8 OVER 6/12 TO 7/12 1.25 OVER 7/12 TO 8/12 1.5 OVER 0/12 TO 9/12 2.0 OVER 9/12 TO 10/12 2.5 OVER 10/12 TO 11/12 3.25 OVER 11/12 TO 12/12 4.0 OVER 12/12 TO 14/12 5.8 OVER 14/12 TO 16/12 6.0 OVER 16/12 TO 18/12 7.8 OVER 18/12 TO 20/12 7.5 OVER 20/12 TO 21/12 8.8 ''B -1 "'VERTICAL VENTING Type "B -1" vents must be installed in accordance with the terms of their listings and the vent manufacturer's instructions. "B -1" vents must be supported and spaced in accordance with their listings and the manufacturer's instructions. All vents must be supported to maintain their minimum clearances from combustible material. VERTICAL VENTING Input Categorized Furnace Vent Size Required 50K 3 75K '4' 100K '4' 125K '4' 'NOTE: All furnaces have a 3" vent connection as shipped from the factory. A 3" to 4" vent transition is required on all but the 50,000 BTUH models when vertically vented or common vented with metal vent pipes. THE VENT TRANSITION CONNECTION MUST BE MADE AT THE FURNACE VENT EXIT. It must originate with an adapter if required, at the furnace flue collar and terminate either in a listed cap or roof assembly. When common venting, the vent connector size may differ from the above diameters depending on application. See ANSI Z21.47- 1993/CAN/CGA- 2.3 -M93 or latest edition tables. VERTICAL VENT SYSTEMS: 1. A gas vent shall terminate above the roof surface with a listed cap or listed roof assembly. Gas vents 12 inches in size or smaller with listed caps shall be permitted to be terminated in accordance with Figure 10, provided they are at least 8 feet from a vertical wall or similar obstruction. All other gas vents shall terminate not less than 2 feet above the highest point where they pass through the roof and at least 2 feet higher than any portion of a building within 10 feet. 2. A type B gas vent shall terminate at least 5 feet in vertical height above the highest connected equipment draft hood or flue collar. 3. Must rise ''' /" per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or dips. Supports at 4 foot intervals and at all elbows are recommended. 4. The vent connector must be mechanically fastened to the outlet collar of the furnace with at least (2) sheet metal screws except vent FIGURE 10 TYPICAL VENTING WITH "B -1" VENT LISTED CAP LISTED GAS VENT connectors that are B -1 material. These shall be assembled in accordance with the manufacturer's instructions. See Figure 9. NOTE: Refer to the ANSI 221.47 -1993/ CAN/CGA -2.3 -M93 or latest edition venting tables for venting category I furnaces. Single appliance venting of a fan assisted furnace into a tile -lined masonry chimney is prohibited. The chimney must be lined with either Type B vent or with a listed, single wall, metal lining system. Reference ANSI 221.47- 1993/CAN/CGA -2.3 -M93 or latest edition vent tables. See Figure 11 for typical B -1 vent chase. I A WARNING DO NOT CONNECT THIS FURNACE TO A CHIMNEY USED TO VENT A SOLID FUEL APPLIANCE (WOOD OR COAL). VENTING WITH A SOLID FUEL APPLIANCE CAN LEAD TO IMPROPER FUNCTIONING OF THE UNIT, AND DUE TO SOOTING, THE POSSIBILITY OF FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. MIN. DISCHARGE OPENING 12 x ROOF PITCH = X/12 - MINIMUM ALLOWABLE HEIGHT FROM ROOF TO DISCHARGE OPENING HORIZONTAL VENTING IMPORTANT: IT IS RHEEM'S POSITION NOW THAT L1EW INSTALLATIONS OF ANY HTPV PIPE USED IN A CATEGORY III VENT APPLICATION, INCLUDING SELKIRK'S SELVENTT'" II HTPV PRODUCT, SHOULD CEASE IMMEDIATELY, TJERNLUND POWER VENTER This gas fired furnace is AGA and CGA certified for use with the Tjemlund Model GPAK -1TR Power Venter when installed in accordance with the manufacturer's installation instructions. The vent pipe is to be double wall construction with a maximum of 20 feet and a minimum length of 10 feet and no more than three (3) 90° elbows. Important: It should be noted that common venting with another appliance is not an option when using the Tjernlund GPAK -1TR. The use of any other type of power vent system is not approved or recommended by the manufacturer. 13 14 FIGURE 11 DEDICATED VENTING THROUGH CHIMNEY WITH "B -1" VENT 1" WIC EXISTING VENT SYSTEMS IMPORTANT RETROFIT VENTING INSTRUCTIONS If this fumace is a replacement installation, ALWAYS INSPECT the existing vent system to be sure there are no obstructions, blockages, or signs of corrosion. When the existing fumace is removed from a venting system serving other appliances, the venting is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance that remains connected to the common venting system, while the other appliances that remain connected to the common venting systems are not in operation. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED. 1. Seal any unused openings in the common venting system. 2. Visually inspect the venting system for proper size and horizontal pitch and determine that there is no blockage, restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. SLOPE OP YIN. 1/C" PER R.' I veil CAP 1 r r t 1 4 i II 3. Insofar as is practical, close all building doors, windows and all doors between the space where the appliances remaining connected to the common venting system are located. Tum on clothes dryers and any appliance not connected to the common venting system. Tum on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. 4. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so the appliance will operate continuously. ' 5. Test for spillage at the draft hood relief opening after 5 minutes of main bumer operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. 6. After it has been determined that each appliance that remains connected to the common venting system properly vents (when tested as outlined above) return doors, windows, exhaust fans, fireplace dampers and any other gas - buming appliance to their previous conditions of use. 7. If improper venting is observed during any of the above tests, the common venting system must be resized. Refer to appendix G in the National Fuel Gas Code ANSI Z223.1 1988 or the ANSI Z21.47- 1993/CAN/CGA- 2.3 -M93 or latest edition venting tables for category I furnaces. 0 GAS SUPPLY AND PIPING GAS SUPPLY I A WARNING THIS FURNACE IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVER- SION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANU- FACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. See the conversion kit index supplied with the furnace. This index identifies the proper LP Gas Conversion Kit required for each particular furnace. IMPORTANT: Any additions, changes or conversions required for the furnace to satisfactorily meet the application should be made by a qualified installer, service agency or the gas supplier, using factory- specified or approved parts. IMPORTANT: Connect this furnace only to gas supplied by a commercial utility. IMPORTANT: A U.L recognized fuel gas and CO detector(s) are recommended in all applications, and their installation should be in accordance with the detector manufacturer's recommendations and /or local laws, rules, regulations or customs. GAS PIPING Install the gas piping according to all local codes and regulations of the utility company. If possible, run a separate gas supply line directly from the meter to the furnace. Consult the local gas company for the location of the manual main shut -off valve. The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the com- bination gas valve on the furnace. Refer to Table 2 for the recom- mended pipe size for natural gas and Table 3 for LP gas pipe sizes. FIGURE 12 GAS PIPING INSTALLATION UPFLOW & DOWNFLOW MANUAL GAS VALVE 4 TO 5 FEET ABOVE FLOOR REO'D BY SOME UTILITIES UNION 4 TO 5 FEET ABOVE FLOOR REO'D BY SOME UTI IES DRIP LEG BURNERS DRIP LEG IMPORTANT: It is permissible to run flexible gas connector inside the unit to a piece of black pipe. Install a ground joint union Inside the cabinet to easily remove the control valve assembly. Install a manual shut -off valve in the gas line outside the furnace casing. The valve should be readily accessible to turn the gas supply on or off. Install a drip leg in the gas supply line as close to the furnace as possible. Always use a pipe compound resistant to the action of liquefied petroleum gases on all threaded connections. HORIZONTAL MANUAL GAS VALVE DUCT BURNERS MANIFOLD IGNITION OF PILOT GAS VALVE GAS VALVE IGNITION OF PILOT MANIFOLD IMPORTANT: When making gas pipe connections, use a back -up wrench to prevent any twisting of.the control assembly and gas valve. Any strains on the gas valve can change the position of the gas orifices in the burners. This can cause erratic furnace operation. IMPORTANT: ENSURE that the furnace gas control valve not be subjected to high gas line supply pressures. DISCONNECT the furnace and its individual shut -off valve from the gas supply piping during any pressure testing that exceeds 1/2 p.s.i.g. (3.48 kPa). 15 .... �w...w�tt:. V.t:r.• -Y .ii ::i.tfSJ: t,..��,y.� -. GAS PRESSURE Natural gas supply pressure should be 5" to 7' w.c. LP gas supply pressure should be 11" to 14" w.c. This pressure must be maintained with all other gas -tired appliances in operation. Never exceed a maximum gas supply pressure of 14" w.c. with any fuel. The minimum supply pressure to the gas valve for proper furnace input adjustments is 5" w.c. for natural gas. however 6" 10 7" is recommended. The minimum supply pressure is 11" w.c. for LP gas. A WARNING NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER. NEVER USE MATCHES, FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE. FAILURE TO FOLLOW THIS WARNING CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. To check for gas leakage, use an approved chloride -free soap and water solution, an electronic combustible gas detector (see Figure 13), or other approved method. FIGURE 13 ELECTRONIC COMBUSTIBLE GAS DETECTOR 16 FIGURE 14 LP KIT CONTENTS FIGURE 15 HOSE CONNECTION TO LINE PRESSURE TAP Z • W W iO O 0 N O J = 1— � u_ W 2 u _ N CI � W Z = H 1— O Z I— W W 0 O • N O 1- WW 1- 0 u" O w Z U N - O F' Z RATING PLATE INPUT BTU/HR ELEVATION 0 TO 1,999 FT. 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE 0 1,000 BTU/FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5' W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE 0 2,475 BTU/Fr, SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10' W.C. 50,000 ' 54 55 75,000 • ' 54 55 100,000 54 55 125,000 54 55 RATING PLATE INPUT BTU /HR ELEVATION 0 TO 7.999 FT. 8,000 FT AND ABOVE NATURAL GAS HEATING VALUE 0 1.000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE © 3.5' W.C. 50.000 42 43 75,000 42 43 100.000 42 43 125,000 42 43 L.P. GAS HEATING VALUE ® 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10' W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125.000 54 55 • LP.CONVERSION The valve can be converted to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 14. NOTE: Order the correct LP conversion kit from the furnace manufacturer. Furnace conversion to LP gas must be performed by a qualified technician. To change orifice spuds for either conversion to LP or for elevation: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. Consult the tables at right if there is any question concerning orifice sizing. 4. Turn the gas supply back on and check for proper operation and manifold pressure. 5. Attach the notice label alerting the next service technician that the furnace has been converted to LP gas. NOx MODELS When converting furnaces equipped with NOx inserts to LP gas, remove the NOx insert assemblies. Steps for removal are listed below: 1. Turn off all electrical power and the gas supply to the furnace. 2. Remove the burner door from the furnace. 3. Remove the igniter assembly — handle with care. 4. Remove the two screws attaching the NOx insert retainer brackets to the center panel. Pull the retainer rod. 5. Put the two screws back into the holes in the center panel. 6. Re- install the igniter and burner assemblies. 7. Replace burner door. 8. Turn on electrical power and gas supply to the unit. ORIFICE SIZING CHART ORIFICE SIZING CHART (CANADA) 17 TABLE 3 LP GAS PIPE CAPACITY TABLE (CU.'FTJHR.) Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 inches water column inlet pressure). (Based on a Pressure Drop of 0.5 Inch Water Column) Nominal Size, Inches 10 20 30 40 50 60 70 80 12 132 92 73 63 56 50 46 43 3/4 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 180 170 1-1/4 1,050 730 590 500 440 400 370 350 1.12 1,600 1,100 890 760 670 610 560 530 After the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula: Gas Input of Furnace (BTU/HR) Cu. FL Per Hr. Required Length of Pipe, Feet Iron Pipe Size, Inches 10 20 30 40 50 60 70 80 90 100 125 150 1/2 275 189 152 129 114 103 96 89 83 78 69 63 3/4 567 393 315 267 237 217 196 182 173 162 146 132 1 1,071 732 590 504 448 409 378 346 322 307 275 252 1.1/4 2,205 1,496 1,212 1,039 913 834 771 724 677 630 567 511 1 -1/2 3,307 2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 976 866 787 2 6,221 4,331 3,465 2,992 2,646 2,394 2,205 2,047 1,921 1,811 1,606 1,496 Example (LP): Input BTU requirement of unit, 150,000 Equivalent length of pipe, 60 ft. = 3/4' IPS required. TABLE 2 NATURAL GAS PIPE CAPACITY TABLE (CU. FT. /HR.) Capacity of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop of 0.3 in. and specific gravity of 0.60 (natural gas). trop on Length of Pipe, Feel Size, Inches 10 20 30 40 50 60 70 80 12 132 92 73 63 56 50 46 43 3/4 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 180 170 1-1/4 1,050 730 590 500 440 400 370 350 1.12 1,600 1,100 890 760 670 610 560 530 After the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula: Gas Input of Furnace (BTU/HR) Cu. FL Per Hr. Required = Heating Value of Gas (BTU/FT3) The gas input of the furnace is marked on the furnace rating plate. The heating value of the gas (BTU/FT3) may be determined by cansuttkg the local natural gas tasty or the LP gas supplier. SETTING GAS PRESSURE The maximum gas supply pressure to the furnace should be 7' w.c. natural gas, or 14" w.c. LP gas. The minimum supply gas pressure to the gas valve should be 5" w.c. natural gas or 11" w.c. LP gas. A properly calibrated U -Tube manometer is required for accurate gas pressure measurements. Supply Gas Pressure Measurement. A line pressure lap is on the input side of the gas valve. 1. With gas shut off to the furnace at the manual gas valve outside the unit, remove the input pressure tap plug. 18 2. Connect a U -Tube manometer to the pressure lap. See Figure 15. 3. Turn on the gas supply and operate the furnace and all other gas -fired units on the same gas line as the furnace. 4. Note or adjust the line gas pressure to give: A. 5" - 7" w.c. for natural gas. B. 11" - 14" w.c. for LP gas. 5. Shut off the gas at the manual gas valve and remove the U -Tube manometer. 6. Replace the pressure tap plug before turning on the gas. If the supply gas line pressure is above these ranges, install an in -line gas regulator to the furnace for natural gas units. With LP gas, have the LP supplier reduce the line pressure at the regulator. If supply gas line pressure is below these ranges, either remove any restrictions in the gas supply piping or enlarge the gas pipe. See Tables 2 and 3. With LP gas, have the LP supplier adjust the line pressure at the regulator. O - • ELECTRICAL WIRING I A WARNING I TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO, THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST BE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS I A WARNING I THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE TO DO SO CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are listed on the furnace rating plate. Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker. Run this circuit directly from the main switch box to an electrical disconnect which must be readily accessible and located within sight of the furnace. Connect from the disconnect to the junction box on the left side of the furnace, inside the control compartment. See appropriate wiring diagram. NOTE: The electrical junction box inside the furnace control compartment may be relocated to the right side if necessary. A knockout is provided. NOTE: L1 (hot) and U (neutral) polarity must be observed when making field connections to the furnace. The ignition control on electric ignition models will not sense flame if L1 and U are reversed. Installation of the electric supply line should be in accordance with the National Electric Code ANSI/NFPA No. 70, latest edition, or Canadian Electrical Code Part 1 - CSA Standard C22.1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY IS LeT!ON >ELOr THERMOSTAT The room thermostat must be compatible with the integrated furnace control on the furnace. All thermostats available from the furnace manufacturer's Parts Department are acceptable. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated furnace control we use. NOTICE: An isolation relay can be added to prevent any compatibility problems that may occur. Use a single - pole, single -throw relay with a 24 -volt AC coil. The contacts should be rated for .5 amps minimum at 24 volts. See Figure 16. Install the room thermostat in accordance with the instruction sheet in the box with the thermostat. Run the thermostat lead wires inside the control compartment. Connect the thermostat as shown on the wiring diagram. 11 0 0 CD The total wire length is the distance from the furnace to the thermostat and back to the furnace. NOTE: Do not use 24 volt control wiring smaller than No. 20. CONACE C'NTRJL ?OARD- NOTE: "Y" must be connected to the Integrated Furnace Control. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, television, radios or air streams from registers. Refer to the instructions packed with the thermostat for best anticipator adjustment or selection or see below. HEAT ANTICIPATOR SETTINGS For adjusting the thermostat heat anticipator setting; (a) add the current draw of the various components in the system or (b) measure the current flow on either the R or W thermostat circuit and set the thermostat heat anticipator according to the current flow measured. The "nominar setting for this control is 0.15 A. 1652 19 FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS ' 1 3.0 2.5 2.0 SOLID COPPER WIRE - AWG. 16 16 18 14 12 10 14 12 12 16 14 12 10 12 12 10 10 10 50 100 150 200 Length of Run - Feet (1) 250 300 O - • ELECTRICAL WIRING I A WARNING I TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO, THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST BE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS I A WARNING I THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE TO DO SO CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are listed on the furnace rating plate. Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker. Run this circuit directly from the main switch box to an electrical disconnect which must be readily accessible and located within sight of the furnace. Connect from the disconnect to the junction box on the left side of the furnace, inside the control compartment. See appropriate wiring diagram. NOTE: The electrical junction box inside the furnace control compartment may be relocated to the right side if necessary. A knockout is provided. NOTE: L1 (hot) and U (neutral) polarity must be observed when making field connections to the furnace. The ignition control on electric ignition models will not sense flame if L1 and U are reversed. Installation of the electric supply line should be in accordance with the National Electric Code ANSI/NFPA No. 70, latest edition, or Canadian Electrical Code Part 1 - CSA Standard C22.1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY IS LeT!ON >ELOr THERMOSTAT The room thermostat must be compatible with the integrated furnace control on the furnace. All thermostats available from the furnace manufacturer's Parts Department are acceptable. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated furnace control we use. NOTICE: An isolation relay can be added to prevent any compatibility problems that may occur. Use a single - pole, single -throw relay with a 24 -volt AC coil. The contacts should be rated for .5 amps minimum at 24 volts. See Figure 16. Install the room thermostat in accordance with the instruction sheet in the box with the thermostat. Run the thermostat lead wires inside the control compartment. Connect the thermostat as shown on the wiring diagram. 11 0 0 CD The total wire length is the distance from the furnace to the thermostat and back to the furnace. NOTE: Do not use 24 volt control wiring smaller than No. 20. CONACE C'NTRJL ?OARD- NOTE: "Y" must be connected to the Integrated Furnace Control. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, television, radios or air streams from registers. Refer to the instructions packed with the thermostat for best anticipator adjustment or selection or see below. HEAT ANTICIPATOR SETTINGS For adjusting the thermostat heat anticipator setting; (a) add the current draw of the various components in the system or (b) measure the current flow on either the R or W thermostat circuit and set the thermostat heat anticipator according to the current flow measured. The "nominar setting for this control is 0.15 A. 1652 19 NOTE: Maximum current –1.0 amps for each option. 20 FIGURE 17 LINE VOLTAGE CONNECTIONS UTEC 1012 -922 CONTROL BOARD NEUTRALS — HUM LI U �I FIELD INSTALLED OPTION ACCESSORIES ELECTRONIC AIR CLEANER 1. Electronic air cleaner line voltage power can be supplied from the screw terminal "EAC" and a tine voltage neutral screw terminal on the control board. See Figure 17. This will power the electronic air cleaner whenever the circulating air blower is in operation. HUMIDIFIER 2. Humidifier line voltage power can be supplied from screw terminal "HUM" to a line voltage neutral screw terminal on the control board. See Figure 17. This will power the humidifier whenever the bumer is on and the circulating air blower is operating in the heating mode. 1653 • HOT'SURFACE IGNITION LIGHTING INSTRUCTIONS • This appliance is equipped with a hot surface ignition device. This device lights the main burners each time the room thermostat (closes) calls for heat. See lighting instructions on the furnace. TO START FURNACE A WARNING 1. BE SURE THAT THE MANUAL GAS CONTROL HAS BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES. DO NOT ATTEMPT TO MANUALLY LIGHT THE MAIN BURNERS. FAILURE TO FOLLOW THIS WARNING CAN CAUSE A FIRE OR AN EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 2. Set the room thermostat to the lowest setting. 3. Turn the gas control knob to the "On" position, or move the gas control lever to the "On" position. 4. Replace the control access door. 5. Turn on the electrical power. 6. Set the room thermostat to a point above room temperature to light the main burners. After the burners are lit, set room thermostat to a desired temperature. TO SHUT DOWN FURNACE 1. Set the room thermostat to its lowest setting. 2. Shut off the gas to main burners by turning the gas control knob to the "Off' position, or by depressing the gas control lever and moving it to the "Off' position. I A WARNING I SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SEQUENCE OF OPERATION UTEC Integrated Control with Hot Surface Ignition. 1. Each time the thermostat contacts close, the induced draft blower (inducer) begins a prepurge cycle. 2. The air proving negative pressure switch(es) closes. 3. 20 seconds after the pressure switch(es) close, the hot surface igniter heats for 5 seconds to full temperature. The induced draft blower operates for the complete heating cycle. 4. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. 5. The igniter lights the gas burners and stays energized for the first 7 seconds after the gas valve opens. 6. 7 seconds after the gas valve opens the remote flame sensor must prove flame ignition for one second using the process of flame rectification. If the burners don't light, the system goes through another ignition sequence. It does this up to four times. 7. The main blower starts ramping up approximately 12 seconds after the gas valve opens. 8. When the thermostat cycle ends, the gas valve closes, the burners go out, the induced draft blower runs for a 5- second post - purge, and the negative pressure switch(es) open. 9. The main blower continues until timed off by the setting on the integrated furnace control board. Sequence if the system doesn't light or doesn't sense flame: 1. On a call for heat, the control runs the inducer for 20 seconds to prepurge. 2. After the 20- second prepurge, the hot surface igniter heats for 5 seconds. The inducer continues to run. 3. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. The inducer continues and the igniter stays energized. 4. The igniter heats for 5 seconds. After 5 seconds, the gas valve opens for 8 seconds. If no flame is sensed, it closes the gas valve, the igniter de- energizes, the inducer runs for 30 seconds more before the next ignition trial. 5. If flame is not sensed during the eighth second after the gas valve opens the second time, the gas valve closes, and the igniter de- energizes. Both the inducer and main blower operate for 180 seconds after the second trial. 6. It repeats this process up to four times. At the end of the last try, the inducer stops immediately. The system is in "soft" lock out. 7. To reset the lock out, make and break power at the unit disconnect switch for 5 to 10 seconds. It then goes through another set of trials for ignition. 21 SEYTING BLOWER TIMINGS NOTE: It is not permissible to use this furnace in twinning applications. IMPORTANT: This furnace may not be used in by pass zoning applications. The ICM motor in this furnace is programmed to operate over a wide range of static pressures (0.1 -0.8 IWC static) with an essentially constant level of air flow. The air flow required for a given cooling application is selected by utilizing the appropriate dip switch on the furnace integrated control board. For heating, the temperature rise of the unit is selected by dip switch settings as well. Wiring schemes for the thermostat and fossil fuel kit are identical to those used with other (- )GDG /(- )GPH /( -)GLH furnaces. 22 FIGURE 19 The furnace integrated control was designed specifically for use with the ICM motor. On the control, there are two banks of dip switches. The bank with two switches controls the heating blower off delay in a similar fashion to the 1012 -920 boards used in other (- )GDG /(- )GPH /( -)GLH furnaces. The other dip switch bank contains eight switches as shown in Figure 18. FIGURE 18 OFF OFF ON OFF OFF ON 00 ON ON I I These eight switches define the operation of the ICM motor. The switches are actually broken down into four dip switch pairs. Switches 1 and 2 act as a pair as do switches 3 and 4, 5 and 6, 7 and 8. Each dip switch pair has a total of four possible selections corresponding to A, B, C and D as shown in Figure 19. 1 2 3 4 5 6 7 8 x00000000 Z 11- • W 6 U U0 N D. W = J N LL w LLQ I- al I- 0 Z t— w U � ON o 1- w w I— u_ o . .Z 0- 0 H' Z Switch Selection (- )GPH/LH -07 Air Flow (- )GPH /LH -12 Air Flow (- )GPH/LH -05 Air Flow (- )GPH /LH -10 Air Flow A 1200 2000 1200 2000 B 1000 1600 1000 1600 C 800 1400 800 1400 D 600 1200 600 1200 Switch Selection Temperature Rise °F A Mid -Rise B Mid -Rise C Mid -Rise —10 °F D Mid -Rise + 10 °F Switch Selection Air Flow Adjustment A No Adjustment B +10% C -10% D No Adjustment Switches Function 1 & 2 Heating Air Flow 3 & 4 Cooling Off Delay 5 & 6 Cooling Air Flow 7 & 8 Cooling Adjust , The a'ssignrnents of the switch pairs are shown in Table 4. Pins 1 and 2 • regulate the airflow in the heating mode. Likewise, pins 5 and 6 regulate the airflow in cooling mode. Pins 7 and 8 allow for fine tuning of the cooling airflow and pins 3 and 4 are used to adjust the cooling off delay. COOLING AIRFLOW This furnace is programmed to provide cooling airflow of 1 1/2, 2, 2 1/2 , and 3 tons in the (- )GPH /LH -07 units and 3, 3 1/2 , 4 and 5 tons in the (- )GPH /LH -12 unit. As shown in Table 6, this airflow is selected by properly setting switches 5 and 6. Table 4 shows which setting will be necessary for switches 5 and 6 in order to obtain the desire airflow. The switch setting corresponding to selections A, B, C, and D are shown in Figure 19. TABLE 4 Occasionally, the field installer may wish to make adjustments to the cooling airflow listed in Table 5. This can be done by using switches 7 and 8. Switches 7 and 8 allow the selected cooling air flow to be increased or decreased by 10% as shown in Table 6. The minimum air flow possible is approximately 600 sCFM. NOTE: The air flow adjustments in Table 6 apply to cooling mode only. Switches 7 and 8 cannot adjust the heating air flow. CONTINUOUS FAN When in fan only mode, the furnace will provide approximately 600 sCFM of air flow. TABLE 6. AIR FLOW ADJUSTMENT (SWITCHES 7 & 8) TABLE 5. COOLING AIR FLOW (SWITCHES 5 & 6) HEATING AIR FLOW Since the air flow provided by the ICM motor is essentially constant over the range of .1 to .8 IWC static, the temperature rise across the unit may also be adjusted. The installer is given the option of three air flow options in heating mode as shown in Table 7. Switches 1 and 2 regulate the heating mode air Ilow. It must be noted that the temperatures listed in Table 7 are design temperatures. Your installation may vary from these designed temperatures and must be checked upon installation. If the temperature rise falls outside the furnace listed rise range, select another heating air flow which will allow for operation within the rise range. TABLE 7. HEATING AIR FLOW SELECTIONS SWITCHES 1 & 2) 23 Switch Selection Cooling Blower Off Delay A 45 Seconds B 30 Seconds C 60 Seconds D 0 Seconds 24 MOTOR START UP AND SHUT DOWN The ICM motor is programmed to provide a "soft" start and stop. On a call for heat or cool, the motor will gradually ramp up to the field selected blower speed. This eliminates the sudden rush of air normally associated with a PSC motor. Once the thermostat is satisfied, the motor will gradually ramp down as well. HEATING BLOWER OFF DELAY The heating blower off delay is controlled by the dip switch bank containing 2 switches. These switches have the same adjustment settings as the normal UTEC Integrated Furnace Control used in the 80+ product line. TABLE 8. COOLING BLOWER OFF DELAY (SWITCHES 3 & 4 �t— W 0 0 0 . Nom U) W : N W, W 0 . g J. u_ co = W Z E. I— 0 w ~; O u) O — t] I— W ▪ U tit Z = ; 0 I-. Z . " MOTOR STATUS LIGHT The integrated furnace control comes • equipped with an additional light that indicates motor status. The furnace control continually monitors the rpm of the ICM motor and if the motor is operating within specified limits, the light will remain on. If the motor is operating outside the specified limits, the light will flash. If the motor should fail, the integrated control will verify that the motor is not turning within 15 seconds. After verification, the control will go into soft lock out, however, the control will continue to attempt to start the motor for 2 minutes. If the motor starts during this time period, the control will recover and continue normal operation. If the motor does not start, the control will discontinue trying to start the motor and will try again in one hour. During the soft lockout, the motor status light will flash. ICM MOTOR FIELD SETTINGS EXAMPLE Situation A furnace with an input 75,000 Btu /hr is to provide 1000 CFM of cooling air flow. A 60 second cooling blower off delay is desired. The heating flow is to be adjusted to mid -rise + 10 °F. Solution Consult the quick reference chart. The heating air flow chart shows that mid - rise + 10 °F can be obtained by placing switches 1 and 2 in the ON position. The cooling off delay chart shows that a 60 second cooling blower off delay is obtained by setting switch 3 to the OFF position and switch 4 to the ON position. The cooling airflow table shows that for a furnace with 75,000 Btu/hr input, a cooling air flow of 1000 CFM can be obtained by setting switch 5 to ON and switch 6 to OFF. Switches 7 and 8 can either both be On or both OFF because no cooling air flow adjustment is required. If an adjustment to the cooling air flow is desired, it can be adjusted upward or downward by 10% as shown on the table for switches 7 and 8. 25 Switch WPC/LH-07M Alr Flow .CFM WPC/LH -10/12 Air flo w oCFM 5 6 OFF OFF 1200 2000 ON OFF 1000 1600 OFF ON 800 1400 ON ON 600 1200 Switch Cooling Blower Off Delay 3 4 OFF OFF 45 Seconds ON OFF 30 Seconds OFF ON 60 Seconds ON ON 0 Seconds Switch Air Flow ±10% Adjustment 7 8 OFF OFF No Adjustment ON OFF +10% OFF ON -10% ON . ON • No Adjustment . Switch Temperature Rise °F 1 2 OFF OFF Mid -Rise ON OFF Mid - Rise OFF ON Mid -Rise -10 °F ON ON Mid -Rise + 10 •F 1CM MOTOR QUICK REFERENCE "13,16 Switches 7 & 8 Switches 1 & 2 Heating Air Flow Cooling Off Delay Switches 3 & 4 5 6 1 2 4 7 8 00 Adjust for cooling air flow only. Cooling Air Flow Switches 5 & 6 METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS INPUT METER HEATING VALUE OF GAS BTU PER CU. FT. 900 1000 1040 1100 2500 BTU/HR SIZE MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. CU. FT. 50,000 ONE TEN 1 10 5 50 1 12 12 00 1 12 15 30 1 13 18 12 3 30 20 00 75,000 ONE TEN 0 n 44 12 003 48 0 o ao 50 19 0 CO 53 48 2 20 00 100,000 ONE TEN 0 5 33 24 0 6 36 0 0 6 38 15 0 6 40 36 1 15 30 0 125,000 ONE TEN 0 26 19 ov 29 48 0U) 30 0 O In 32 17 . 1 12 12 0 ADJUSTING OR CHECKING FURNACE INPUT The maximum gas supply pressure to the furnace should be 7" W.C. for natural gas. The minimum gas supply pressure for purposes of input adjustment to the furnace should be 5" W.C. A properly calibrated manometer or gauge is required for accurate gas pressure readings. The manifold pressure should be set at 3.5" W.C. for natural gas. Only small variations in the gas flow should be made by means of the pressure regulator adjustment. In no case should the final manifold pressure vary more than plus or minus 0.3" W.C. from the above specified pressures. Input BTU/HR = Heating Value o Gas (BTU /Ft') x 3600 Time in Seconds (for 1 cu.ft.) of Gas TABLE 9 To adjust the pressure regulator: 1. Remove the regulator cap. 2. Turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. 3. Replace the regulator cap securely. RATING PLATE INPUT BTU /HR ELEVATION 0 TO 7,999 FT 8,000 FT. AND ABOVE NATURAL GAS HEATING VALUE @ 1,000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE @ 3.5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE ® 2,475 BTU /FT'. SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE © 10" W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 RATING PLATE INPUT BTU/HR ELEVATION 0 TO 1,999 FT. 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE 0 1,000 BTU/FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 LP. GAS HEATING VALUE 0 2,475 BTU/FP, SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10' W.C. 50,000 54 55 75,000 54 55 100,000 .54 55 125,000 54 55 Furnaces for use on LP gas, the LP gas supply pressure must be set between 11.0" and 14.0" W.C. by means of the tank or branch supply regulators. The furnace manifold pressure should be set at 10" W.C. at the gas control valve. For elevations up to 8,000 feet, rating plate input ratings apply. For high altitudes (elevations 8,000 and over) and for any necessary major changes in the gas flow rate the orifice spud must be changed. To change orifice spuds: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. 4. Turn the gas supply back on and check for proper operation and manifold pressure. Check of input is important to prevent over firing of the furnace beyond its design -rated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. To check furnace input: 1. Make certain that all other gas appliances are shut off, with the exception of pilot burners. 2. Start the furnace 3. Time the meter to measure the time required to burn one cubic foot of gas. 4. Use Table 9 to determine input rate. 28 ORIFICE SIZING CHART ORIFICE SIZING CHART (CANADA) YU.Iiq)t.1r-,<<Qt 1i1I11 f 1) UPI „mac• , ?Ittt�r,li., (I!: • 11'1: t I .'1e1U' It;e 5ti })1 !y ;;II tftlrl a5 CI' -rjit 10 11 0 furnace aS passible yet ou1 of a ui :ect IGIu Iri the her:: eichan ^er See Frauie 20 InEert a Ihem:c.meter .n the return air duce as cic;5e to ;he furnace as possible 3 Operate the furnace When the thermometer in the supply air duct stops rising (approximately five minutes), subtract the return air temperature from the supply air temperature. The difference is the temperature rise. 5. Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate. See Figure 21. II the measured temperature rise is above the approved range, the air flow is too low. More air must be moved by speeding up the blower, by removing restrictions in the duct system, or by adding more supply or return air duct. If the measured temperature rise is below the approved range, the air flow is too much. Use heating speed tap on the integrated control board. Ideally the measured temperature rise should be in the middle of the range. I I ,I}i 11 '.'1 ! 1,1 I.. • , ' I , ' FIGURE 21 FURNACE NAME PLATE IsmT 1!11'11 R. 75. 990 AIR CONDITIONING DIVISION FORT Sr1ITH. ARKANSAS DIRECT VENT OR NON DIRECT YEN"! FORCED AIR FZ. FOR INDOOR INSTALLATION ONLY L' RCTLDLNC CONSTRUCTED ON SITE ELECTRIC 115 Y.60117_ 1•r'IL, MLAX TOTAL INPUr 6. 3 A.\IPS MAXI \IL ?1 O%IR CORRF_\l' PROTECTION IS AMPERES. M1ODEI. O. SERIAL NUMBER DC5D782 F1894 0098 ECNIPPFD FOR USE WRIT Uri TURN._ GAS I rT 577I1SO 220 AI C. I.IMIrr SETTING ,1 UA• +W OAS SUPPLY •RESSURr. TO FUR.AEE UIhRF•RY OAS SUPPLY PRESSURE FOR PURPOSES OF , _.•UT ADJUST/ENE 10 FU AF.. OID PRESSURE FY' TF\1YERATIIR RLSEOF 45 Pr. 10 75 7: \T. SLl1C IBF:SMI RE. MO)) EH MIUIOH .IIN. 1LY. 12 INc1IF_S a'.C. 1 1 -7 1/2 . 58 INCIIF:S W C. 11 -7 1/2 THIS I.S A CA rF.GORY I Y P ORI'I:D .1111 FI RNA(E )1 IIF_Y USING ININN)R AIR FOR COMMIS NAT. L.'. 7' 1 +'1l.0 5' 1 "'•,•'. C 3-W 1U•'•7.r r11IS IS A ( :A 1'E( ;(1111 IV 11'I'It FSY 0111117 1'F'Vr F( //ICED A IR FURNACE 1%1IF_N USING OLTD(N) AIR FOR CO.IULSI'1(FN 1 ti 30 • FIGURE 22 DOWNFLOW BLOWER REMOVAL TOP PLATE JACKET SEE BIM SAFETY FEATURES LIMIT CONTROL The high limit cut-off is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the furnace from exceeding the maximum outlet air temperature. If temperature exceeds the maximum outlet air temperature, the limit will shut the furnace down. Reasons which could cause the outlet temperature to exceed the range are failed indoor blower, dirty filters, etc. FLAME ROLL -OUT SAFETY SWITCHES Furnaces are equipped with flame roll- out switches to protect against overtemperature conditions in the control compartment caused by inadequate combustion air supply. In the event of an overtemperature condition, the switch will shut the furnace down. The switch for the DOWNFLOW is located just above the burners on the blower divider panel. Switches for the UPFLOW/ HORIZONTAL ONLY HOT STEP 1 FRONT SCREW TO BE REMOVED 6 TOP PLATE LIFTED STEP 2 REMOVE FLUE PIPE ENCLOSURE AE-66982-01 SCREW 63.22428 -02 (1) REO'D ENCLOSURE DOOR AE66983 -01 STEP 3 REMOVE BLOWER MOUNTING SCREWS AND SLIDE OUT BLOWER. NOTE: FLUE PIPE ENCLOSURE (AE66982 -01) & ENCLOSURE DOOR (AE66983 -01) MUST BE REMOVED FOR BLOWER REMOVAL SURFACE IGNITION FURNACES are located on either side of the burner brackets and just above the burners on the blower divider panel. If a switch is tripped, it must be manually reset. DO NOT jumper this switch. If this switch should trip, a qualified installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check. A failed inducer motor would be a cause of inadequate combustion air. DO NOT reset the flame roll -out switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. LUBRICATION The blower motor and induced draft motor are prelubricated by the manufacturer and do not requite luriher attention. The motor must be cleaned periodically by a qualified installer, service agency, or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on the motor exterior. And, as suggested elsewhere in these instructions, the air filters should be kept clean because dirty filters can restrict airflow and the motor depends upon sufficient air flowing across and through it to keep from overheating. PRESSURE SWITCH This furnace has a pressure switch for sensing a blocked vent condition. It is normally open and closes when the induced draft blower starts, indicating air flow through the combustion chamber. As stated, a blocked vent condition will cause the pressure switch to remain open as will a failed inducer, a crack in the pressure switch hose, etc. a TABLE 10 FILTER SIZES UPFLOW FILTER SIZES FURNACE INPUT BOTTOM SIDE QUANTITY WIDTH BTUH SIZE SIZE 171/2' 50 15WX25' 15WX25' 1 21' 75 8 100 19't' X 25' 15%' X 25' 1 241/2' 125 22)'X25' 15WX25' 1 DOWNFLOW FILTER SIZES FURNACE INPUT SIZE ' QUANTITY WIDTH BTUH 17'12' 50 12' X 20' 2 21' 758100 12'X20' 2 24 125 14' X 20' 2 Unit Unit Filter Rod Filter Rod Bottom Side Size Width 2W /e 24'/4' AE•61659.02 AE•61659 -03 50,000 17'/2' 1 Cut Off 3 As is 75,000 21' 1 • As Is Cut Oft 3'/2' 100,000 21' 1 As is Cut Off 3'h' 125,000 24'/2' 1 • As is Cut Off 31/2' z i 'MAINTENANCE I A WARNING DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH. FILTERS Keep the air filters clean at all times. Vacuum dirt from filter, wash with detergent and water, air dry thoroughly and reinstall. 1. 17% "- 50,000 btuh unit requires removal of 3W' segment of filter and frame to get proper width for a bottom filter. 2.21 " - 100,000 btuh unit requires removal of 3W'segment of filter and frame to get proper width for a side filter. 3. 24%"- 125,000 btuh unit requires removal of 7" segment of filter and frame to get proper width for a side filter. FIGURE 24 BOTTOM RETURN JACKET ASSEMBLY SCUD BOTTOM SCREW (2) REO'D: FIGURE 23 RESIZING FILTERS & FRAME NOTE: BACK FLANGE OF SOUD BOTTOM FITS UNDERNEATH JACKET. SIDES AND FRONT FLANGES FIT OVER FLANGES ON JACKET. JACKET ASSEMBLY FILTER SOLID BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY. REMOVE SEGMENT TO SIZE AS REQUIRED 'NOTE: Some filters must be resized to fit certain units and applications. FILTER ROD FILTER & ROD LOCATION 31 li • FIGURE 26 DOWNFLOW FILTER INSTALLATION 32 FIGURE 25 FILTER RETAINING RODS (SIDE RETURN) JACKET CUT•OUT AND DRILL DETAIL UPFLOW - CUT•OUT USING I. I EMBOSSED ANGLES II o1 ASA GUIDE FOR J. 01 PROPER SIZE. - 8.000 4.875 1.531 DRILL (2) 3/16' DIA. HOLES JACKET FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE ROD & FILTER SUPPORT ANGLE ASSEMBLY ANGLE JACKET ANGLE DETAIL ATTACH WITH SHEET METAL SCREWS (2 REO'D) FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE (SEE ANGLE DETAIL) 1332 ,t=- Z LL/ q UO co w co W Z. UU W O. g Q . IL) F' _ I- O Z I- uj 2 O N' W W I I- V IL O Z O f- z lM)POITANT: Do not operate the system for extended periods without filters. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and at the supply registers. Any recirculated dust particles will be heated and charred by contact with the furnace heal exchanger. This residue will soil ceilings, walls, drapes, carpets, and other household articles. SYSTEM OPERATION INFORMATION Advise The Customer 1. Keep the air filters clean. The heating system will operate better, more efficiently and more economically. 2. Arrange the furniture and drapes so that the supply air registers and the return air grilles are unobstructed. 3. Close doors and windows. This will reduce the heating load on the system. 4. Avoid excessive use of kitchen exhaust fans. 5. Do not permit the heat generated by television, lamps or radios to influence the thermostat operation. 6 Except for the mounting platform, keep all combustible articles three feet from the furnace and vent system. 7. IMPORTANT: Replace all blower doors and compartment covers after servicing the furnace. Do not operate the unit without all panels and doors securely in place. 8. Proper operation of the system with constant air circulation. ANNUAL INSPECTION The furnace should operate for many years without excessive scale build -up in the flue passageways, however, it is recommended that a qualified installer, service agency, or the gas supplier actually inspect the flue passageways, the vent system and the main and pilot burners for continued safe operation paying particular attention to deterioration from corrosion or other sources. [ WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH. THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK. II during inspection the flue passageways and vent system are determined to require cleaning, the following procedures should be followed (by a qualified installer, service agency, or gas supplier): 1. Turn off electrical power to the furnace and set the thermostat lever to the lowest temperature. 2. Shut off the gas supply to the furnace either at the meter or at a manual valve in the supply piping. 3. Remove burner door. On downflow models, the blower door and burner door flange must also be removed. 4. Disconnect gas supply piping from gas valve. 5. Remove screws (4) connecting the burner tray to the center panel. 6. Disconnect wiring to the gas valve. Make sure to mark all wires disconnected for proper reconnection. 7. Remove burner tray and manifold assembly from the unit. 8. Remove all screws in the unit top plate. Remove the top plate along with connecting pressure switch from the unit. 9. Remove screws connecting draft inducer to center panel. Also remove wiring to draft inducer at this time. 10. Remove screws (11) on perimeter of heat exchanger. If hot surface ignition is present, remove the connecting screws along with associated wiring at this time. 11. In an upward and forward motion, lift heat exchanger from the unit. 12 Hush each heat exchanger tube with water from a tioso and blow out with air to remove excessive moisture. If heat exchanger is blocked, especially with soot, and cannot be Hushed. it must be replaced. 13. Reassemble (steps 1 through 11 in reverse order. It is recommended that at the beginning of the heating season and approximately midway in the heating season a visual inspection be made of the main burner flames and pilot flame on standing pilot models for the desired flame appearance by a qualified installer, service agency, or the gas supplier. It is also recommended that at the beginning of the heating season, the flame sensor on hot surface ignition models be cleaned with steel wool by a qualified installer, service agency, or the gas supplier. REPLACEMENT PARTS Contact your local distributor for a complete parts list. See enclosed sheet. TROUBLESHOOTING Refer to Figure 27 for determining cause of unit problems. WIRING DIAGRAM Figure 28 is a complete wiring diagram for the furnace and power sources. 33 Z _ C z m 0 95 m - Vl C) D c mm O ^I rn 1 C C. m M =m m co v N o 0 m C c ' Iw m om; 7 11= • D z 34 FIGURE 27 INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE FOR UTEC 1012 -922 (115 VAC IGNITER) CD CC z 1—I z % 0 Z U 0 z rt o Nr ¢ o 0 oF W Ems u. cc Z "' 0 cc J~ O LL ZX 0 N O CC 0 ZO W Z F- O H-Z • lU O W O O O H U F^ Q 0 0 _J Z O 1 1 Z Q 0 W 0 a Y L) N O V -. F- . W 3 - 3- 0 In START L SET FAN SWITCH TO AUTO 2. SET T)E71OSTAT TO CALL FOR HEAT MOOT ROTOR S ST S 151 21 SEC PREHS c( I C OLs WARNS N w 5 SEWS VORMIJI YES 1111 L YES RDM U 1»6 POWERED R NO LIT YES INDOOR BLOWER MOTOR STARTS APPROX. 32 SECCHOS AFTER GAS VALVE OPENS SYSTEM RUNS UNTIL CALL FOR HEAT ENOS YES YES TURN THERMOSTAT TO OFF VALVE SHUTS OFF FLAME OFF vES IDM MOTOR STOPS AFTER 5 SEC. 1 YES 33430011 BLOWER MOTOR STOPS AFTER 40.124/164/160 SECONDS YES TROUBLESHOOTING ENOS IF THE PRESSURE SWITCH Damn c osi maw q SEC TI! TOM WILL • STOP FOR 5 PDX NO RETRY N INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE W /ICM MOTOR & MINI IGNITOR 015 VAC IGNITER/ 1 • REMOVE OF0 COYER, CHECK UONTs POWER LEO CA • C1E05 U3* VOLTAGE POWER NO • CHECK LOW VOLTAGE TRANSFORMER ( I ns • DECK •IN -LPN • FUSE ON TRANIFOIIIER } LOW VOLTAGE UNE MICROPROCESSOR STATUS LEO ON 11D T OT& MC LSD WEU. FLASH TO INDICATE TII01ONO CIRCUIT FAULTS j YES 0E0C FOR 24 VAC FROM • le TO ' C ON VC • C 01D0 W CLOSER/ • CHECK PRESUME SWITCK [) 1030 REPLACE CFO NO _ I CHECK TMEISOSTAT I C VDI0N0 REPLACE SWITCH (• CHECK FOR USVAC TO SUMER MOTOR TES REPLACE IW0 IF WRING MOTOR IS a IIE►L. OE I@4 POTTS • CHECK FLO BLOCKED VENT • CHECK AIR PROVING SWITCH 30.055D) • CHECK WIRING TO IGNITER • CHEOC FOR 115YRC AT 1000T5. 75NWMLS APO AT UFO TERMINALS yn REPLACE TOOTER CITS • CHECK FOR 115VAC ACROSS BLOWER TES MOTOR ANO BLOWER 340104 TERMINALS —0. ILL • L2/011 (IFC NO CHECK 1154 AC. WRING FROM IFC TO U • Lt ENTERING UNIT REPLACE HARNESS�- REPLACE IFC YES HO • CHECK FOR OPEN LIMIT. REPLACE INFO • CHECK FOR OPEN LIMIT. REPLACE IIFC) NO REPLACIE SWITCH • IF REPLACE NIRSO�TO IGNITER ES OK VALVE FOR 034.1 SECONDS CURING TOES. TRIAL 704 IGNIGNITION T T0 ) 1 WI GO 1141 A 1-NOUR LOCKOUT AFTER 4 TRIES). THE SLOWER NO D GR EUCED AFT BLOWER YELL RUN 101 555.17 THE SEC010 IGNITION TRL PARS TO SENSE FUME • CHECK FOR 24VAC ACROSS THE VALVE NO C VALVE TEMDMLS ON THE LIFO • CHECK IGNITER POSITION, • ECK FOR OAS FLOW TO ANO FROM VALVE. w ) REPI.AL� VALVE 1F NO I I FLOW TMU VALVE • CHECK FOR PROPER THERMOSTAT OPERATION. • 4EMOVE vALVE LEAD AT LIFO IF VALVE CLOSED. RECHECK THERMOSTAT AHD HIRING IF NOT, REPLACE VALVE REPLACE VD 1140 10 M.VV IS 0K NOM 1F 07000(5 DNTO LOOKOUT WAIT 31 SECONDS THEN RESET SYSTEM • CHECK POLARITY OF ISVAC SUPPLY • CHECK CONTINUITY OF GROUND WIRE • CHECK IN51JLATION ON IGNITER LEADS • CHECK FUME SENSE PARENT MELLOW LFDI LED IS ON IF FLAME CURRENT 13 000 . IT FLASHES IF CURRENT 1S MARGINAL • TURN POWER OFF TO WIT • CLEAN FLNCE SENSOR WITH STEEL WOO1. IF LED FLASHES • RESTORE POWER TO UNIT • IF DECKS ARE OK. REPLACE UFO REPEAT IS PIN CONTROL WIRING HARNESS HUGS ow Nora A IFC. UNIT VoRKs FROPEIRA'T 1 NO P USE ICM MOTOR TROUBLESHOOTING BOX TO CHECK 1431011 7011 740►ER OPERATION } 155 /NO CHECK ICM ROTOR CENTRAL I IEPLAC E 340 104 11AR14SS 7011 COUTINUITY • ELECT4ON15S OAl1A0E0 PINS. HMIINESS CA T MOTE. IF 4175)COES IN70 LOOKOUT WAIT D• SECONDS THEN RESET SYSTEM • CHECK CONTINUITY OF OR00N0 NIRE.NOTEHIF 080330 15 30011 011 ERATIC. SNUTOONN LMT OCCUR OCCASIONALLY EVEN TH011pl OPERATION IS NORMAL AT TIE TOE OF CHECKOUT. • CHECK FLARE SENSE CURRENT CHECK • 48035E ton EXCESSIVE 3538 CM1SES T SH T ORT 70 G GR R SO 0 • TURN POWER OFF TO UNIT. • CLEAN FLAME SENSOR WIN STEEL WOOL. • RESTORE POWER TO UNIT. • IF CPECKS ARE OK. REPLACE UFO REPEAT PROCEOIIIE UNTIL TROUOLEFREE OPERATION I5 OBTAINED. 92-22744 - 14.510 • CO (71 r FLMS (HOT SURFACE) M I C o 2 P -4=i 3 I RODGERS 1 (ROLLOUT CONTROL) CONTROL) CONTROL) (MAIN LIMIT ROLLOUT BK W BK 2-PIN CONNECTOR P -3 — BL — Y — G 7 7 1 1 4 4 2 2 5 5 6 6 3 -3 8 -8 9 9 W BL 9-PIN CONNECTOR P -5 (VENT SAFETY CONTROL) (OPT.) W BK W BK 4 -PIN CON HALC MRLC (ROLLOUT CONTROL) 6 -PIN CONNECTOR P- R HEAT ASSISTED LIMIT CNTRL. ` HEAT & HORIZONTAL ONLY 1 BL -4 Y 2 BR 5 PR 6 R 3 8 Q COMPONENT CODE P ALC AUK. LIMIT CONTROL (TEMP) (OR INDUCED DRAFT RELAY A BR BLOWER RELAY IE IGNITOR ELEMENT CC COMPRESSOR CONTACTOR IFC INTRGRTD FURNACE CNTRL .D CT CONTROL TRANSFORMER I IGNITION RELAY CS) DISC DISCONNECT SWITCH LC LIMIT CONTROL I EAC ELECTRIC AIR CLEANER MGV MAIN GAS VALVE N PR FAN RELAY L C MAN. RESET LIMIT CNTRL A FLMS FLAME SENSOR MV MAIN VALVE N FU FUSE NPC NEG.PRESSURE CNTRL GNO GROUND PBS PUSH BUTTON SWITCH N GVR GAS VALVE RELAY PFC POWER FACTOR CHOKE I HALC HEAT ASSISTED LIMIT CNTRL PL PLUG m HCR HEAT /COOL RELAY RC RUN CAPACITOR N HUM HUMIDIFIER RELAY TN THERMOSTAT (H /CI IBM INDOOR BLOWER MOTOR TR THERMOSTAT RELAY . ION INDUCED DRAFT MOTOR CD f-9-Pf9 -PI (REM / CONNECTOR IN 0 —7 G —9 Y 2.0 AMP SLOWBLOW FUSE R BK — G TO (15/1/60 N- Iti-o- POWER SUPPLY 1 - H -�-I_o DISC TO CC G i W l i Y , R I ; t Onb0O OK LT MT � LT LT - -- O ,LT, --0- 1 FLAME PWR C 000 000 000 NOTES: P 2 24VA •• , COMA P IFC / NEUTRALS HUMLIEAC &( 0 m a� w IF FACTORY WIRING OF HEATING AND COOLING SPEEDS IS NOT DESIRABLE. REFER TO SPEC. SHEET FOR APPRO- PRIATE SPEEDS. 2. CONNECT UNUSED MOTOR LEADS TO MI AND M2. 3 MODELS WITH 3 SPEED MOTOR - BLUE LEAD IS FOR MEDIUM SPEED NO YELLOW LEAD ON MOTOR. 4, A. UPFLOW & DOWNFLOW MODELS (1) MRLC B. UPFLOW /HORIZONTAL (3) MRLC(S) C. HORIZONTAL ONLY MODELS (2) MRLCISI OM.NI BK - 1 GND (BLOWER DOORR SWIT JUNCTION BOX w PFC • ► BK GND 5 PIM CO..' P4 2 -PIN CONNECTOR P -9 — 5-PIN CONNECTOR P -8 %mom III 1R PIN CO..' P DISC (OR LI P9 - I A EAC WIRING INFORMATION LINE VOLTAGE - FACTORY STANDARD -FACTORY OPT - FIELD INSTALLED LOW VOLTAGE -FACTORY STANDARD -FACTORY OPTION -FIELD INSTALLED REPLACEMENT WIRE -MUST BE THE SAME SIZE AND TYPE OF INSULATION. AS ORIGINAL (IBS C MINI WARNING - CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C., AND LOCAL CODES. PBS CB) HUM (DR 4 P4 - IR P2 -I P4 -I LI - Z TO 01 T PONER I SU'PL 2 I - MOTOR CONTROL SL 40W cr 24 VAC FU ° 24VAC ° CON GND PI 9 FC P1.2 BK BR BL 0 0 4 P3 It CND -' P3.2 P4-2 P2-3 115 VAC BLACK BROWN OLUE GREEN ORANGE NEU GND NEU CN D P4.3 P2.6 PR R W Y NEU PI : L M5 P5.7 WIRE COLOR CODE HOICA CONTR PURPLE RED WHI TE YELLOW WIRING DIAGRAM UPFLOW,DOWNFLOW P. HORIZONTAL. BLOWER INDUCED ORAFT,GAS FIRED. FORCED AIR FURNACE, SINGLE STAGE HEAT, SINGLE STAGE COOL, ROBERTSHAW, WHITE PDDCERS OR HONEYWELL GAS VALVE, HOT SURFACE IGNITION 17E DUG NOR 2.20.95 ( )UPI - 2 4 212 - 0 2 REY 01 C, m N oD ~ w 6 1 0 00 co co w W I CO LL II • El 0 II-- W W I- • U LL.. O W z U S P. 0~ z eF uN IT s X1 •A • � ` — & s P.P. & S. Heating & A/C Inc. 12022 98th Ave. NE Kirkland, WA 98034 4.15 -"1- 4 645 f8t FtJ) ,A-6g. FILE COPY REVIEWED FOR CODE COMPLIANCE APPROVED JUL 2 9 2004 tz tblerz-Pt 64-5 Fug ���2 �(�M �� R pf Tukwila City art N1 f S t .��, : BUILDING DIVISION l g- 4 1507. GA-_s t4 — 1s wru oa�� 51,s›1› 44 so cam.. Goes wAyrreft Arcegymk. NUMBS cJi uMrrs CRY OF T u (WILA AY 1 if 2003 PERMIT CENTER GAS FURNACES RGLH- SERIES Models with Input Rates from 45,000 to 150,000 BTU/HR [13 to 44 kW] (U.S. & Canadian Models) Y V ONO Candi *m • ACeCWT T101. IS(1 90112 casirime w rke.: 30164 ENERf?j1UIDE Ar ti err. -rr • AFL MMe { 1.110 — i m .es ou ►1% a TINNCY R ATING CERTIFIED ama RHEEM Chi FERION 11 78 -80% DOWNFLOW GAS FURNACE . t • Draft Inducer Motor Hot Surface Ignitor with Remote Sense (Hot Surface Ignition Models) Pilot Assembly (Standing Pilot Models) STANDARD EQUIPMENT Completely assembled and wired; induced draft; pressure switch; redundant main gas control; blower compartment door safety switch; solid state time on/time off blower control; limit control; manual shut -off valve, pressure regulator for natural and L.P. (propane) gas; transformer; direct drive multi - speed blower motor. Furnaces are equipped with cooling/heating relay and transformer (40VA) ready for air conditioning applications. (Please note: a thermostat is not included as standard equipment.) Flame sensor diagnostics; H.S.I. only twinning options, standing pilot models may not be twinned; fused transformer (secondary), 3rd speed option for continuous fan; common heat/cool terminal for H.S.I. NOTE: Furnace is not listed for use with fuels other than natural or L.P. (propane) gas. The complete terms of limited and other warranties are available at our sales office, or through local installer. Molded Permanent Filler Blower and Control Box In -Shot Burners and Gas Valve All models can be converted by a qualified Rheem distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a Rheem parts distributor. For L.P. (propane) operation, refer to Conversion Kit Index Form No. 92- 21519 -52 for U.S. models and Form No. 92- 21519 -53 for Canadian models. NOTE: For natural and L.P. (propane) gas models, standard hot surface ignition is 100% lockout type. WARNING THIS FURNACE IS NOT APPROVED OR RECOMMENDED FOR USE IN MOBILE HOMES Turbulex•Heat Exchanger • v r t` . °_ ' : [ L -W , . } j , ,.. i D. 1 tf ' I � j �1 � t 0. r t 3' }(�! )E • k- l ,,t., l S I f •,,, f • 1 1 l` . - 1 ::a.:_ ..ti, - .., ,.:.. : Input- BTU /Hr [kW] m 45,000 [13] 50,000 [15] 'B I�UER j AbP. 1 '� ll V \ j , NA[lE' , i , , [J .t _ .tJL: 67,500 [19.8] 075J�U ;, , iMAA � � ' 7 1 i . s `i7 I i' ' .. , 75,000 [22] '7 G' d . i G' i i } : � .4.4�- �,:�a 75,000 [22] mum- R- , 'O. *�i1E 0 EA . ti .ri , • obi ' ( ;'O; ;;. . S�!.._ 100,000 [29.3] ' .SOB" 4' :1 �SbEM'x ' 0E0,, lil ; �' : e i t ,[ [ J' a[ ;l �xf � e 100,000 [29.3] � 5 4 R ` ��' 1i: l: i Iy E'. C.'. 41.1i_ 41.1i_ ��:,�. 125,000 [36.6] •;.. 5OARJR :, A1 i,l j `�1 I , ' �t . 1:{' }X E L _.__.A 150,000 [44] Heating Capacity BTU /Hr [kW] m 36,000 [111 41,000 [12] 54,000 [16] 60,000 [111] 60,500 [18] 80,000 [23J 81,000 [241 99,000 1291 120,000 [35] High Altitude Input [kW] 40,500 [11.9] 45,000 [13] 60,800 [17.8] 67,500119.8] 67,500 [19.8] 90,000 [26.4] 90,000 [26.4) 112,500 [33] 135,000 139.6] High Altitude Output 32,900 [9.6] Capacity [kW] 36,500 [10.7] 49,000 [14.4) 53,500h[15.7] 54,000 [15.8] 72,000 [21.1] 72,500 [21.2] 89,000 [26.1] 107,500 [31.5] Heat Ext. Static Pressure [kPa] .10 [.025] ,.10 [.025] .12 (.029] .12 [.029] .12 [.029] .15 [.037) .15 [.037] .20 [05] .20 (.05) 11x6 =10'AU Blower(DxW)[mm] 11x6 [279 x 152] 11x6 [279 x 152] 11x6 [279 x 152] 116 [279 if 12] 11x7 [279 x 178] [279x152] 11 x 7 =10'AM 11x10 [279 x 254] 11x10 [279 x 254] 11x10 (279 x 254] 'i . W [279 x 178 Motor H.P. [WI- Speeds [W]- 1 /z -4 -PSC '/2 -4 -PSC 1 /z -4 -PSC 1 /2-47PSC 3 /4 -4 -PSC 1 /2 -4 -PSC 3 /4 -4 -PSC 3 /4 -4 -PSC 3 /4.4 -PSC PSC Type [373] [373] [373] (3731` [559] [373] [559] [559] [559] Motor Full Load Amps 7.1 6.8 7.1 7;1ji 9.5 7.1 9.5 9.5 9.5 Heating Speed MED -LOW MED -LOW MED -HIGH MED11I6H MED -LOW MED -HIGH MED -LOW MED -LOW MED -LOW Cooling Speed HIGH HIGH HIGH HIGH MED -HIGH HIGH MED -HIGH MED -HIGH MED -HIGH Cooling CFM ® .5' [kPa] E.S.P. 1200 1200 1200 12903 1600 1200 2000 2000 2000 (Nominal) [Us] [566] (566) [566) [566]` [755] [566) [944] [944] [944] Rated E.S.P. (In. W.C.) [kPa] .50 1.12] .50 (.12] .50 (.12] .50 [.12] .50 [.12] .50 [.12] .50 [.12] .50 [.12] .50 [.12] . .; 55 -85 =10'AU Temperature Rise Range °F 30 -60 25 -55 30 -60 .40;70: 25 -55 [30.6 -47.2) 40 -70 40 -70 50 -80 [ °C] [16.7 -33.3] [13.9 -30.6] [16.7 -33.3] [22.2 -38:9] [13.9 -30.6] 45 -75 =10'AM [22.2 -38.9] [22.2 -38.9] [27.8 -44.4] °: [25 -41.7] Max. Outlet Air Temp. °F 155 155 165 . ; 1651 155 190 190 180 190 ( °C] [68.3] (68.3] [73.9) -.' [73.9j [68.31 [87.8] [87.8] [82.2) [87.8] Standard Filter [mm] (1) 14 x 20 [356 x 508] (1) 14 x 20 [356 x 508] (2) 12 x 20 [305 x 508] (2) 12 x`20 [306.x 508] (2) 12 x 20 [305 x 508] (2) 12 x 20 (305 x 508] (2) 14 x 20 [356 x 508] (2) 14 x 20 [356 x 508] (2) 14 x 20 [356 x 508] Approx. Shipping Weight (Lbs.) 85 85 105 X 05 105 115 120 140 150 [kg] [38.6] [38.6] [47.61 ,147.6] [47.6] [52.2] [54.4] [63.5] (68.0) AFUE- Standing Pilot Models O 78% 79.5% 78.4% 78.6% 79.2% 78% 78% 78.1% 78.5% AFUE- H.S.I. Models O 81.1% 82.2% 80.7% .; : 80.5% 'I. 81.1% 80.2% 80% 80% 80% California Seasonal Efficiency- H.S.I. /No Models 73.8/73.9 75.9/76.2 73.8/73.9 74.4/74.9 75.1/75.5 75.2/75.2 74.7/74.7 75.2/75.3 76.0/75.9 BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER. PHYSICAL DATA AND SPECIFICATIONS NOTES: All models are 115V, 60HZ, 10. Gas connection size for all models is 1/2' N.P.T. ID In accordance with D.O.E. test procedures. m See Conversion Kit Index Form No. 92- 21519 -52 for U.S. models and Form No. 92- 21519 -53 for Canadian models for high altitude derate. MODEL IDENTIFICATION- DOWNFLOW MODELS R G L H - Rheem Gas Downflow Design Heating Input Designation Furnace Series [ ] Designates Metric Conversions Standing Pilot 045 050 067 075 100 125 150 NOx Electric NOx Input Model Ignition Model BTU /HR 04M 05M 06M 07M 1OM 12M 15M 04E 05E 06E 07E 10E 12E 15E 07E 04N 05N 06N 07N ION 12N 15N 45,000 [13 kW] 50,000 [15 kW] 67,500 [20 kW] 75,000 [22 kW] 100,000 [29 kW] 125,000 [37 kW] 150,000 [44 kW] A Variations A = Std. Cabinet B = Wide Cabinet U Blower Designation U =11x6 [279 x 152 mm] M =11 x7 [279 x 178 mm] R =11x10 [279 x 254 mm] E R Heating & Cooling Fuel Type Designation R = Natural Gas, S = 500 -1200 CFM U.S. Standard [236 -566 Us] Furnace E - 1100;1330 CFM A = Natural Gas, (519 -628 Us] Canadian G = 1450-1750 CFM Standard [684 -826 Us] Furnace J = 1800 -2075 CFM [850 -979 Us] -' 14 (356] � (19 mm) 34• (864 [326] 26 /s" (676 mm) t /2" DIA. (13 mm) 7 /e" DIA. 4 (678 mm) • LOW VOLTAGE [333] mm) mm] 1 I t . . : t 0 /" / (22 mm] c{ 20 23N•• (594 6 - 7 I ELECTRICAL CONNECTION (HIGH VOLTAGE) / 26»/ls" � - 1 I - - I I - , I I 11 I I 11 II 11 II 11 II II I I II - !! -!! -- 17 /2 (594 mm) '-- (681 mm) (518 mm] [308] CD 20° (518 /e' mm) 0 (62 mm] 4 631i8" (157 mm] _ I 1 t 3 [76] 6 6y (157 mm) } - 1 DIA. (35mm) GAS CONNECTION f ! ' i . � 04, 05 14 (356] 12 [326] 10 /e [264) m 13 [333] 0 � i , 4 CD I t . . : t 0 1 lii [25] C` i . ,.n l 3 [76] 6 'I: I [1521 CD 85 [38.6) 06, 07 17 /2 [445] 16 [415] 12 [308] CD 16 [422] 0 3 CD 0 1 [25] 3 [76] 6 [152] CD 105 [47.6] 10 (A) 17 [445] 16 [415] 12 [308] m 16 [422] 0 3 m 0 1 [25] 3 [76] 6 [152) CD 115 [52.2] 10 (B) 21 [533) 19 [504] 13 [352] O 20 [511] 0 0 0 1 [25] 3 [76) 6 (152) CD 120 (54.4) 12 24 [622] 23 [593] 15 [397] O 23 [600] 0 0 0 1 [25] 3 [76] 6 [152] CD 140 [63.5] 15 24 [622] 23 [593] 15 (397] O 23 [600] 0 0 . 0 1 [25] 3 [76] 6 [152] CD 150 [68] NOTES: m May reauire a 3' 176 mml to 4' 1102 mml or 3' 176 mml to 5' 1127 mml adapter. DOWNFLOW DIMENSIOk LEFT SIDE TOP A R.A. [16 FRONT BOTTOM nth" S.A. •■•■ E 19 (502 mm) 3/ i (19 mm) TABLE 1. DIMENSIONS AND CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) [mm] RIGHT SIDE m May be 0' [0 mm] with type B vent. CD May be 1' [25 mm] with type B vent. Furnaces must be vented in accordance with ANSI 221.47.1993 • CAN/CGA- 2.3 -M93 venting table guidelines Included with each furnace, and In accordance with local codes. of • eraiaarcin c Z z , r W -I U U to 0 J H N LL WD u_? co d = W Z � H Z I— LL) uj 0 o c W I F— - W U O 1- Z , 4. 1 4,\ , ���i } ��' � ' � fl 045A1JS' 04MAUSR 04EAUS' 04NAUSR 1 � t] ,�- 1 1 . 4 I Ulllll l.. 11 x 6 [279x152] 4 i , i "'V' 'f" V' 1 , i .. (I.:11 l .. 1/2 [3731 1 1'. I ', a3 tt LOW MED -LO MED -HI HIGH : 1. :9! 685 [323] 980 [463] 1220 [5761 1465 (691] 3 :.I :;i • ' i I ., � ��� 650 [307] 955 [451) 1195 [564] 1440 (680] J.1 ■ 615 930 1170 1405 y 9j.r(lt, J; 4(0).11 . [290] [439] [552] (663] ' b 1 { Eti�{ ) i. '....::+ ': ^ la _.. � . _ , _ 580 [274) 900 [425] 1135 (536] 1365 [644] 1'; )1 J; 0,110f�0 I.`i .', •1t',N ! .:� ...r... 545 (2571 870 [411] 1100 [519] 1325 [625] , �f �_£L 510 1241 ] 840 [396] 1065 [503] 1280 [604] 1 _ 470 805 1020 1230 c . F [222] (380] [481] [580] 050AUE' LOW 735 [347] 715 (337] 690 [326] 660 [311] 635 [300] 605 (286) 575 [271) 05MAUER 11 x6 1/2 MED -LO 1025 [484] 1015 [479] 995 [470] 975 [460] 955 [451] 930 [439] 905 [427] 05EAUE' [279 x 152] (373] MED -HI 1185 [559] 1165 [550] 1150 [543) 1130 [533] 1100 [519] 1075 [507] 1040 [491] 05NAUER HIGH 1345 [635] 1330 (628] 1310 [618] 1295 [611] 1265 [597] 1235 [583] 1205 (569] 067AUE' 06MAUER 06EAUE' LOW 835 [394] 820 [387] 800 (378] 775 [366) 750 [354) 720 (340] 685 [323) 06NAUER 11 x6 1/2 MED -LO 990 [467] 975 [460] 955 [451) 935 [441] 905 [427] 875 [413) 835 [394] 075AUE* [279 x 152] [373] MED -HI 1140 [538] 1125 (531) 1105 [522) 1080 [510] 1050 [496] 1020 [481] 980 [463] 07MAUER HIGH 1300 [614] 1290 [609) 1265 [597] 1245 [588] 1215 [573) 1180 [557] 1140 [538) 07EAUE' 07EAUER 075AMG' LOW 1210 [571] 1205 [569] 1195 [564) 1180 [557) 1165 [550] 1155 [545] 1130 [533] 07MAMGR 11 x7 3/4 MED -LO 1580 [746) 1560 [736] 1550 [732] 1530 [722) 1495 (706) 1465 [691) 1430 [675) 07EAMG' [279 x 178) (559) MED -HI 1915 [904] 1880 (887] 1825 [861) 1790 [845] 1740 [821] 1675 [791) 1600 (755) 07NAMGR HIGH — 2050 (967) 1995 [942] 1940 [916] 1885 [890] 1835 [866) 1770 [835] ,- .. .....r. 'WY. • ii. . t'._ ■ 'III. F' f `F1, .;O 44.. 1.1. .51: .:I'}._. i;l:, is It T - . t 7 ;: .i.Y.. 10EAME• 11 x 7 1/2 MED -LO 1070 [505) 1055 [498] 1040 [491) 1010 [477] 980 [463] 945 [446] 905 [427) 10NAMER [279 x 178] [373] MED -HI 1240 [585] 1210 [571) 1190 [562] 1165 [550] 1135 [536) 1095 [517] 1055 [498] T- - - r - HIGH I 4 ,. 1420 (6701 :ct. . .i 1395 [658] 'T, , no.:Ir' 1370 • ter' [647] .. .y�. 1340 [66322] �l C,. - 3 p 5J• 1305 .7.,T [616] -1-417,1' l .. 1265 [597] ! :'f' "Fl;-T'! i ,.: .,' 1220 - [576] ,i- • 100AUE* 11 x 6 1/2 MED -LO 1020 [481] 1000 (472] 980 (463] 965 [455) 930 [439) 895 [422] 860 [406] 10MAUER [279 x 152) (373) MED -HI 1170 [552] 1160 [547] 1140 [538] 1110 [524] 1080 [510] 1040 [491) 995 [470) HIGH 1330 [628] 1300 [614] 1270 [599) 1235 [583) 1200 [566] 1160 [547] 1115 [526] 100BRJ' LOW 1330 [628] 1295 [611] 1285 [606] 1245 [588] 1225 [578] 1205 [569] 1160 [547] 10MBRJR 11 x 10 3/4 MED -LO 1690 [798] 1670 [788) 1655 [781] 1615 [762) 1585 [748] 1565 (739) 1525 [720] 10EBRJ* [279 x 254) (559] MED -HI — 2085 [984) 2055 [970) 2005 [946] 1970 [930] 1945 [918] 1880 (887] 10NBRJR HIGH — 2410 [1137] 2355 [1111] 2305 [1088] 2240 [1057] 2165 [1022] 2100 [991] 125ARJ* LOW 1330 [628) 1295 [611) 1280 [604) 1240 [585) 1215 [573) 1210 [571) 1175 [555] 12MARJR 11 x 10 3/4 MED -LO — 1690 [798] 1660 [783) 1635 [772] 1580 [746] 1535 [724] 1480 [698] 12EARJ' [279 x 254) [559) MED -HI — 2090 [986] 2035 [960) 1985 (937) 1930 [911 ] 1850 [873] 1785 [842] 12NARJR HIGH — 2395 [1130] 2335 [1102] 2260 [1067] 2185 [1031] 2080 [982) 1965 (927) 150ARJ' LOW 1300 [614) 1280 [604) 1230 [5801 1205 [569] 1170 [552] 1115 [526] 1030 [486] 15MARJR 11 x 10 3/4 MED -LO 1675 [791] 1650 [779) 1620 [765] 1570 [741) 1545 [729] 1485 [701 ] 1425 [673) 15EARJ* [279 x 254) [559] MED -HI 2105 [993] 2075 (979] 2035 [960] 1990 [939) 1955 [923] 1900 (897) 1815 [857) 15NARJR HIGH — 2340 [1104) 2290 [1081] 2215 [1045] 2145 [1012] 2080 [982] 1995 [942] BLOWER PERFORr ANCE DATA- DOWNFLO'" MODELS NOTES: 'Designates "R" for U.S. models, and "A" for Canadian models. **Not to be used as a heating speed. Data compiled with factory filters installed. [ ] Designates Metric Conversions URNA'C , :r.: :1liilb 14 [356] • 1 •[ 1 4 ; 16 [413] Iaa 4 ; C!l;ij'T.',�,l 4 i it '1 ,irlinP i '• ; RXAA -C178 � _... i;)t 1 i RXAL -B16BU 14 [356) 20 [514] RXAA -C179 RXAL -B20BU 17 [445] 16 [413] RXAA -C186 RXAL -B16BU 17 [445] 20 [514] RXAA -C180 RXAL -B20BU 17 [445] 21 [549] RXAA -C189 RXAL-B21BU 17 [445] 25 [641] RXAA -C181 RXAL -B25BU ' 21 [533] 22 RXAA -C182 RXAL -B22BU 21 [533] 25 [641] RXAA -C183 RXAL -B25BU 24 [622] 25 [641] RXAA -C184 RXAL -B25BU 24 [622) 21 [549) RXAA -C190 RXAL-B21BU NOTE: See Form Number C11 -206 for MultiFlex coil data. , : I FC:o(i)i1 w. -- • y _ ; s - .__, -_ . t . ? 1 ) C :t4 � __,L1:1 .. , . • -1 - 111' u t'_ , id LTA Wi>Z 7 t11 1 RXGC -B14 RGLH -04, 05 14 [368] 13 [337) 11 [286] RXGC -B17 RGLH -06, 07, RGLH- 10( -)A 18 [457] 16 [425) 14 [451 ] RXGC -B21 RGLH- 10( -)B 21 [546] 20 [514] 18 [464] RXGC -B24 RGLH -12, RGLH -15 25 [635] 23 [603] 21 [552] ACCESSORIES --DOWI - "LOW DOWNFLOW WARNING: Unit design is certified for installation on non -com- bustible floor. A special factory supplied combustible floor sub -base is required when Installing on a combustible floor. Failure to install the sub -base may result in fire, property damage and personal injury. COMBUSTIBLE FLOOR BASE DIMENSIONS i PRINTED IN U.S.A. 1s1 /?" (495 mmJ T 7. 28 - - Jr - --a- 4. • le _ 71/." (184 mmj t [721 mm) FIBERGLASS 3 LB. [1.4 kg] DENSITY (51 mm) 2" 3" [76 um) 211/7" f � [546 mmJ • 8-96 BP Before proceeding with installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices. t 4 " 3f (102 mm) (76 mmj B � - A '1 ,rii,L , j • (25 mm) FIBERGLASS 3 LB. (1.4 kg] DENSITY - PLENUM OR DUCTWORK NOTE: FLOOR OPENING 211/2' [546 mm) x B MAX. P LENUM SIZE 191/e (495 mm) x C RHEEM AIR CONDITIONING DIVISION PLENUM DATA — "A" COILS Plenum adapters are required in some instances for use on downflow applications when plenum and furnace size do not match. RXGW -AAA01 Humidifier and Electronic Air Cleaner Accessory Board for Robertshaw Control RBC1 and Honeywell ST9101A 1014 Blower Controls. NOTE: Available for standing pilot models only. P.O. Box 17010, Fort Smith, Arkansas 72917 -7010 RXPF -F01 and F02 FOSSIL FUEL KIT —is for use with Rheem Heat Pumps and Criterion II warm air furnaces. RXPF -F02 meets TVA requirements. RXGF -CC* FILTER RACK— Downflow top return mount. NOTE: Filter racks are shipped without filters. 'Filters available through the Universal Parts® Department. GENERAL TERMS OF LIMITED WARRANTY* Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty. Gas Heat Exchanger Limited Warranty Twenty (20) Years Draft Inducer Limited Warranty Five (5) Years Integrated Control Board Limited Warranty Five (5) Years (Standing Pilot and Hot Surface Control Boards) Any Other Part One (1) Year For Complete Details of the Limited Warranty, Including Applicable Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy. "In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice." ........._ >....! ; � PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M03 -069 DATE: 05 -14 -03 PROJECT NAME: JUNCTION WEST - LOT 1 51D5 S 144 J SITE ADDRESS: 110111=IMMEZIEWMP15" X Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: - & Building Division n E Fire Prevention 11 Planning Division ❑ Public Works ❑ Structural ❑ Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues., Thurs.) DUE DATE: 05 -15 -03 Complete Comments: Incomplete Not Applicable ❑ Permit Center Use Only INCOMPLETE LEVIER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: TUES /THURS ROUTING: Please Route ai Structural Review Required ❑ No further Review Required ❑ REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: DUE DATE: 06 -12 -03 Approved ❑ Approved with Conditions Not Approved (attach comments) ❑ Notation: REVIEWER'S INITIALS: Permit Center Use Only CORRECTION LETTER MAILED: Departments Issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: Documents /routing slIp.doc 2 -28 -02 PERMIT COORD COPY DATE: April 19, 2005 Mr. Don Tryon Tryon Concepts P.O. Box 146 Renton, WA 98057 City of Tukwila Department of Community Development Steve Lancaster, Director RE: Request for Extension — Permit Application No. M03 -069 Junction West — Lot 1 - 5405 South 149th Lane Dear Mr. Tryon: This letter is in response to your written request for an extension to Permit Application M03 -069. Based on the information received, the City of Tukwila Building Division will be extending the time period to pick up the permit to October 3, 2005. Please be advised that this will be the only extension granted for this project and no further notice will be given prior to the expiration date. A new permit and associated fees will be required after the above -noted expiration date. If you should have any questions, please contact our office at (206) 431 -3670. Since; i":„ v' Robert Benedicto Building Official /sks File: Permit No. M03 -069 Steven M. Mullet, Mayor 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206.431 -3670 • Fax: 206. 431 -3665 Apr 05 05 02:22a 4/4/05 City of Tukwila: I am requesting an extension for permit No M03 -069 At S405:S149th °Lane. We have not been connected to the natural gas supply yet. So we have been unable to final this permit, but we are expecting to be connected soon. ,10_&xreirLd i Er cloLT 4/05 TRYON CONCEPTS PO BOX I46 RENTON WA 98057 425 228 9750 Thank You Don Tryon p.1 03 -31 -2005 DON TRYON 14420 SE 84 ST NEWCASTLE, WA 98059 RE: Permit No. M03 -069 5405 S 149 LN TUKW Dear Permit Holder: Based on the above, you are hereby advised to: Thank you for your cooperation in this matter. Sincerely, Stefania Spencer, Permit Technician xc: Permit File No. M03 -069 Bob Benedicto, Building Official City of Tukwila Department of Community Development Steve Lancaster, Director In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the International Building Code and/or the International Mechanical Code, every permit issued by the Building Division under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Call the City of Tukwila Permit Center at 206 - 431 -3670 to arrange for the next or final inspection. Steven M. Mullet, Mayor This inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if the project should be considered abandoned. If such determination is made, the Building Code does allow the Building Official to approve a one - time extension up to 180 days. Extension requests must be in writing and provide satisfactory reasons why circumstances beyond the applicants control have prevented action from being taken. In the event you do not call for the above inspection and receive an extension prior to 05/03/2005, your permit will become null and void and any further work on the project will require a new permit and associated fees. 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206 431 - 3665 : REGISTERED 'AS PROVIDED BY LAW AS. CONST CONT GENERAL # EXP. DATE CC01' 'TRYONCL013DH 02/11/2005 EFFECTIVE. DATE 03/08/1999 . TRYON CONCEPTS LLC '1 PO. BOX 146 •1 RENTON WA 98057 Signature )ssiued by DEPARTMENT OF LABOR AND INDUSTRIES.