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HomeMy WebLinkAboutTrans 2013-09-24 Item 2E - Final Acceptance - Southcenter Parkway Extension by Scarsella BrothersTO: City of Tukwila Jim Haggerton, Mayot INFORMATIONAL MEMORANDUM Mayor Haggerton Transportation Committee FROM: Bob Giberson, Public Works Director DATE: September 20, 2013 SUBJECT: Southcenter Parkway Extension Project Project No. 98410437, Contract No. 10 -065 Project Completion and Acceptance ISSUE Accept contract as complete and authorize release of retainage. BACKGROUND The total project budget of $22,341,354.64 was approved along with eight (8) contracts at the May 17, 2010 Regular Council meeting for the Southcenter Parkway Extension (SPE) Project. A 15% construction contingency was also approved for $2,404,505. The Notice to Proceed for Contract No. 10 -065 with Scarsella Brothers, Inc. of Seattle, Washington was issued on July 8, 2010. The SPE Project constructed approximately 7,400 linear feet of street improvements on Southcenter Parkway from South 180th Street to South 200th Street, and roughly 3,000 linear feet of new sewer and water facilities on Southcenter Parkway from Minkler Boulevard to South 180th Street. The overall work items included building demolition, grading, asphalt paving and overlay, curb, gutter, sidewalk, storm drainage system, sewer system, sewer lift station, water system, traffic signal, illumination, landscaping, irrigation and retaining wall. ANALYSIS Construction was physically completed on February 26, 2013. Thirty -one (31) change orders were executed for the project. The majority of the cost increases were due to the Nationwide 14 Permit approval delay, the United States Army Corps of Engineers' decision on revisions to the Tukwila 205 Levee, and compliance with current ADA standards. Refer to the attached Change Order Log and Lessons Learned Report describing each change order and background for the major changes. Unit price under -runs were due to force account items not completely utilized during construction. A retainage bond was used by Scarsella Brothers for the SPE Project. RECOMMENDATION Council is being asked to formally accept and authorize the release of the retainage bond, subject to standard claim and lien release procedures, for the SPE Project with Scarsella Brothers, Inc. in the final amount of $18,602,159.72, and to consider this item at the October 14, 2013 Committee of the Whole meeting and subsequent October 21, 2013 Regular Meeting. Attachment: Notice of Completion Change Order Log Lessons Leamed Report W 1PW Eng\PROJECTSW, RW & RS Pro)ects\Southcentet Pkwy Extension i;571h Ave Si (98410437)\Conslructlon1After CornPrq Closeout Irdo Memo SCPE Ooseout 9 -2¢ 13 dee done 147 BUDGET EXPENDITURES Design $ 1,579,000.00 $ 1,578,853.43 Right -of -way 11,000.00 10,901.13 Construction Contract 19,201,000.00 18,602,159.71 Construction Extras, PSE, Signals 487,572.81 Construction Management 3,530,000.00 3,828,759.35 Sanitary Sewer Connection Charges 681,600.00 $ 25,002,600.00 $ 24,508,246A3 RECOMMENDATION Council is being asked to formally accept and authorize the release of the retainage bond, subject to standard claim and lien release procedures, for the SPE Project with Scarsella Brothers, Inc. in the final amount of $18,602,159.72, and to consider this item at the October 14, 2013 Committee of the Whole meeting and subsequent October 21, 2013 Regular Meeting. Attachment: Notice of Completion Change Order Log Lessons Leamed Report W 1PW Eng\PROJECTSW, RW & RS Pro)ects\Southcentet Pkwy Extension i;571h Ave Si (98410437)\Conslructlon1After CornPrq Closeout Irdo Memo SCPE Ooseout 9 -2¢ 13 dee done 147 NOTICE OF COMPLETION OF PUBLIC WORKS CONTRACT Contractor's UBI Number: 578 035 242 Name & Address of Public Agency City of Tukwila 6200 Southcenter Boulevard Tukwila, WA 98188 UBI Number: 179 000 208 Date: August 2, 2013 Department Use Only Assigned to: Date Assigned: Notice is hereby given relative to the completion of contract or project described below Project Name Southcenter Parkway Extension Project Contract Number 10 -065 Job Order Contracting ❑ Yes X No Description of Work Done/Include Jobsite Address(es) Construction of approximately 7,400 linear feet of Southcenter Parkway from South 180th Street to South 200th Street, and the construction of approximately 3,000 linear feet of new sewer and water facilities on Southcenter Parkway from Minkler Boulevard to South 180th Street. Items of work include but are not limited to building demolition, grading, paving, HMA overlay, curb, gutter, sidewalk, storm drain system, sewer system, sewer lift station, water system, traffic signal, illumination, landscaping, irrigation, retaining wall, and other work necessary to complete the road construction. Federally funded road transportation project? Vr Yes ❑ No Contractor's Name Scarsella Brothers, Inc. Telephone Number 253 - 872 -7173 Affidavit ID* 444775 Contractor Address P.O. Box 68697, Seattle, WA 98168 -0697 If Retainage is Bonded, List Surety's Name (or attach a copy) SAFECO Insurance Company of America Surety Agent's Address 925 4th Avenue, Suite 3200, Seattle, WA 98104 Date Contract Awarded May 17, 2010 Date Work Commenced July 8, 2010 Date Work Completed February 26, 2013 Date Work Accepted Not known yet Contract Amount Additions (+ ) Reductions (- ) Sub -Total Amount of Sales Tax Paid at 9.5% $ 15,712,754.00 $ 2,647,456.40 $ 109,494.86 $ 18,250,715.54 Liquidated Damages $ 0.00 Amount Disbursed $ 18,602,159.72 Amount Retained $ 0.00 (If various rates apply, please send a breakdown) $ 351,444.18 TOTAL $ 18,602,159.72 NOTE: These two totals must be equal Please List all Subcontractors and Sub -tiers Below: TOTAL $ 18,602,159.72 Subcontractor's Name: UBI Number: (Required) Affidavit ID* Trenchless Construction 601 961 605 422459 C. E. S. NW, Inc. 602 017 093 418609 Gilliardi Logging & Const, Inc. 602 001 357 407241 Pyramid Grinding LLC 602 778 944 360164 Wolf Industries Inc 602 788 494 287270 Wilson Concrete Construction, Inc. 602 168 956 443743 Totem Electric of Tacoma Inc 278 043 550 434794 Owl Fencing Inc 601 630 103 407143 F215- 038 - 000 07 -2012 REV 31 0020e (07/06/12) Continued on page 2 148 Please List all Subcontractors and Sub -tiers Below: Subcontractor's Name: UBI Number: (Required) Affidavit ID* Nelson Construction 601 838 683 372143 Icon Materials 601 006 854 433601 CTE Construction Inc 602 903 417 408518 Apply A Line Inc 600 553 941 443212 Yellow Iron Construction Inc 602 477 582 408759 Holocene Drilling Inc 601 709 741 408880 0 M A Construction Inc 601 872 128 370727 JMR Trucking, Inc. 602 101 301 355611 Custom Masonry Inc 601 989 282 419933 Hendrickson HVAC Services Inc 602 663 783 407180 Del -Mar Concrete Cutting 602 260 574 406710 Hydroseeding Inc 601 097 270 303835 Ground Up Road Const Inc 602 790 246 406677 Terra Dynamics, Inc. 601 030 794 371588 South Sound Sawing /Drilling Inc 601 030 286 422309 S B Structures, LLC 602 615 583 442136 NWCW LLC 602 813 492 406681 Ponglia Trucking Inc 602 492 304 419620 Tan Trucking, LLC 602 671 547 419559 TRS Trucking 602 819 638 421555 Marine Vacuum Service Inc 600 412 278 362623 Ness Cranes 602 493 962 418887 Pacific Topsoils Inc 600 405 438 406609 Comments: Contact Name: Diane Jaber Email Address: diane.jaber @tukwilawa.gov Title: Fiscal Specialist Phone Number: (206) 433 -1871 x1871 Note: The Disbursing Officer must submit this completed notice immediately after acceptance of the work done under this contract. NO PAYMENT SHALL BE MADE FROM RETAINED FUNDS until receipt of all release certificates. Affidavit ID* - Provide known ones at this time. No LNI release will be granted until all affidavits are completed. Submitting Form: Please submit the completed form to all three agencies below. For a faster response, please submit by e -mail. Washington State CDepartment of Revenue Public Works Section PO Box 47474 Olympia WA 98504 -7474 (360) 725-7588 FAX (360) 664 -4159 PWC @dor.wa.gov Washington State Department of Labor and Industries Contract Release PO Box 44274 Olympia, WA 98504 -4272 (360) 902 -5772 FAX (360) 902 -6897 ContractRelease@lni.wa.gov Washington State Employment Security Department Registration, Inquiry, Standards & Coordination Unit PO Box 9046 Olympia WA 98507 -9046 (360) 902 -9450 Fax (360) 902 -9287 publicworks@esd.wa.gov For tax assistance or to request this document in an alternate format, visit http: / /dor.wa.gov or call 1- 800 - 647 -7706. Teletype (TTY) users may call (360) 705 -6718. F215- 038 -000 07 -2012 REV 31 0020e (07/06/12) 149 J: ► .y i 4: • � _q I. <. .. ' .•1.:2 O i. ..:.. �Hn. .,,..< sh, tr 5. Er j; y 4 + � '� , s, 7, ,4 aw .rt ih 1! J i3 ( ';:ii k ) t i f °.r J t° A4,,'( 1 p, , •..:mq,•ir'f. ``. yy�j(y�yM..::, , ��I,L��IIIrGI..� ����• ., ,. :...• r ,v r r .,.. c: ..., a. ,,:. :; . • ; ri >efi _ ,d> .te- d $..i (`fi,., re M. .,4, x,.< f. .,x z,i f „,£fl,, � z ,.,a,.. +:, / „• _.n.,> ,t., .w c. {� .,., .. „> , r Base Contract Amount: f r } 6�W,.y(6 r , ,,{{ ��aG�St�h •; r„ � " ;,. •.,,. w' „< „a -_ .. ><5.<, $16,030,030.64 t r" f f i 1 %' P , =w.':; ,y r.,... � '.rk i_t. ,.,.. ..h,f r t , /.,. 1' i rs ,;.> ,. rs .i"'t �: _J. .... '. Construction t f,,, < 6,' ✓ / 4' : n .R. � .,?n Je ._,j ,.. ': i, r e r nn , Contingency Amount: t 3 ri b ;,� f f, F r .: .�a ., � f„ , r Y J t r f•. "t X � <.,, : r . ">w•fw„ „z %', :; �. $2,404,505.00 Change Order Number Change Order Description Change Order Amount Cumulative Change Order Amount Contract Change to Date Modified Contract Amount Contingency Remaining Contingency Utilized to Date 1 Added photocell conductors for street lighting. $1,225.88 $1,225.88 0.01% $16,031,256.52 $2,403,279.12 0.05% 2 Added an 18 -inch cap with an above ground "blow -off' to Highline Water District water main. $4,570.41 $5,796.29 0.04% $16,035,826.93 $2,398,708.71 0.24% 3 Delete drop connection at sanitary sewer manhole #4. - $954.95 $4,841.34 0.03% $16,034,871.98 $2,399,663.66 0.20% 4 Approved contractor proposed Modified Gravel Borrow with Credit to City. - $60,095.00 - $55,253.66 -0.34% $15,974,776.98 $2,459,758.66 -2.30% 5 Modifications to Pump Station #11. - $1,340.63 - $56,594.29 - 0.35% $15,973,436.35 $2,461,099.29 -2.35% 6 Approved contractor to work during day shift hours (no cost change). $0.00 - $56,594.29 -0.35% $15,973,436.35 $2,461,099.29 -2.35% 7 Approved contractor to continue to work and close traffic lanes beyond the November 15, 2010 lane closure moratorium period (no cost change). $0.00 - $56,594.29 -0.35% $15,973,436.35 $2,461,099.29 -2.35% 8 Approved substitution of Ultra Block in place of gravity blocks and gabion walls (no cost change) $0.00 - $56,594.29 -0.35% $15,973,436.35 $2,461,099.29 -2.35% 9 Installation of TESC force main pipe, allowing contractor to continue to work. $15,383.40 - $41,210.89 -0.26% $15,988,819.75 $2,445,715.89 -1.71 % 10 Flood wall restoration. $4,522.77 - $36,688.12 -0.23% $15,993,342.52 $2,441,193.12 -1.53% 11 Tukwila water main revisions due to utility conflicts. $50,994.22 $14,306.10 0.09% $16,044,336.74 $2,390,198.90 0.59% 12 Added ADA ramps and replacement of curb, gutter and sidewalk along Southcenter Parkway. $276,085.00 $290,391.10 1.81 % $16,320,421.74 $2,114,113.90 12.08% 13 Unanticipated peat removal and replacement along Sanitary Sewer alignment. $497,718.14 $788,109.24 4.92% $16,818,139.88 $1,616,395.76 32.78% 14 Added sanitary sewer connection to Bow Lake Transfer Station to be reimbursed by King County. $74,182.56 $862,291.80 5.38% $16,892,322.44 $1,542,213.20 35.86% 15 Added reinforcing pavement overlay fabric in select areas between Minkler Blvd and S 180th. $22,515.83 $884,807.63 5.52% $16,914,838.27 $1,519,697.37 36.80% 16 Additional ADA ramps and replacement of curb, gutter and sidewalk along Southcenter Parkway. $39,294.73 $924,102.36 5.76% $16,954,133.00 $1,480,402.64 38.43% 17 Nationwide Permit 14 Delay - unilateral offer to settle the delay impact $294,080.00 $1,218,182.36 7.60% $17,248,213.00 $1,186,322.64 50.66% 18 Added concrete sleds under sinking sanitary sewer manholes. $13,334.75 $1,231,517.11 7.68% $17,261,547.75 $1,172,987.89 51.22% 19 Added roadway section profile elements approved by USAGE to go up and over S. 196th cutoff levee due to USACE rejecting the Section 408 levee modification. $252,764.00 $1,484,281.11 9.26% $17,514,311.75 $920,223.89 61.73% 20 Added 25,779 square feet of buffer enhancement and restoration for Wetland No. 1 $58,070.72 $1,542,351.83 9.62% $17,572,382.47 $862,153.17 64.14% 21 Compensation for imported trench backfill for Highline Water District water main. $50,000.00 $1,592,351.83 9.93% $17,622,382.47 $812,153.17 66.22% 22 Added pedestrian push buttons and traffic loops at S. 180th St. $29,392.98 $1,621,744.81 10.12% $17,651,775.45 $782,760.19 67.45% 23 Approved contractor proposed substitute for median planting soil. - $10,800.00 $1,610,944.81 10.05% $17,640,975.45 $793,560.19 67.00% 24 Approved contractor proposed recycled concrete CSBC - $20,682.46 $1,590,262.35 9.92% $17,620,292.99 $814,242.65 66.14% 25 S. 180th St. Storm Drain Utility Conflict Resolution $17,009.16 $1,607,271.51 10.03% $17,637,302.15 $797,233.49 66.84% 26 NW 14 Permit Delay Impact - negotiated additional overhead costs $373,695.97 $1,980,967.48 12.36% $18,010,998.12 $423,537.52 82.39% 27 Approved pump station modifications (deleted load bank, added wall- mounted ladder, revised ATS, conduit revisions, transformer disconnect, and external disconnect. $9,961.59 $1,990,929.07 12.42% $18,020,959.71 $413,575.93 82.80% 28 Revised traffic signal pole mast arm at South 180th / Southcenter Parkway. $19,179.84 $2,010,108.91 12.54% $18,040,139.55 $394,396.09 83.60% 29 Removed and replaced sidewalk at Claim Jumper to meet current ADA standards. $18,037.66 $2,028,146.57 12.65% $18,058,177.21 $376,358.43 84.35% 30 Additional pavement grinding and overlay at South 200th street due to additional failed areas. $19,309.83 $2,047,456.40 12.77% $18,077,487.04 $357,048.60 85.15% 31 NW 14 Permit Delay Impact - final settlement of all delay claim issues. $600,000.00 $2,647,456.40 16.52% $18,677,487.04 - $242,951.40 110.10% File: SPE CO Log 8- 19- 13.xlsx Printed: 09/18/2013 - 4:11 PM Page: 1 of 1 Southcenter Parkway Extension Project LESSONS LEARNED REPORT September 2013 Project History The City of Tukwila (Tukwila) contracted with David Evans and Associates, Inc. (DEA) in the spring of 2004 to prepare construction documents including plans, specifications, and cost estimates (PS &E) for the construction of the Southcenter Parkway Extension (SPE) Project. The project scope included replacing the existing two -lane roadway with a new five -lane roadway from South 180th Street to South 200th Street. The new roadway section now includes a five -lane roadway (two lanes in each direction with a center two -way left -turn lane) with curb, gutter, and six -foot sidewalks on both sides of the road. Other improvements included an enclosed storm drainage system, detention and water quality facilities, traffic signal upgrades, illumination, utility relocations, channelization, signing, and enhanced wetland mitigation areas. In 2009, Tukwila and Segale Properties entered into a development agreement that sets the stage for new development in the area now known as Tukwila South. Segale owns the majority of the land in Tukwila South that is adjacent to Southcenter Parkway between South 180th Street and South 200th and is constrained by the Green River and Interstate 5. Segale is currently in the clearing and grading phase of developing their land into mixed -use facilities that will include commercial, industrial, and residential uses. In addition to new roadway improvements, the decision was made to extend the water and sewer improvements on Southcenter Parkway up to Minkler Boulevard from South 180th Street, since the new sewer tied into the Tukwila South improvements. Tukwila finished bid documents in early 2010 and advertised for bids. A construction contract was awarded to Scarsella Brothers, Inc. (SBI) at the April 19, 2010 Council meeting. The construction contract Notice to Proceed (NTP) was issued to SBI on July 8, 2010. 151 Contract Changes Dozens of contract changes occurred during the construction of this large and very difficult project. Most of the contract changes were small and were handled administratively without change orders using unit price bid items and force accounts. The major construction contract change orders are listed below and explained in full detail later in this report: • Change Order No. • Change Order No. • Change Order No. • Change Order No. • Change Order No. • Change Order No. 12 —ADA Ramps - $276,085.00 13 — Sewer trench - $497,718.14 17 — Nationwide Permit 14 Delays - $294,080.00 19 — USACE 208 Permit - $252,764.00 26 — Nationwide Permit 14 Delays - $373,695.97 31 — Nationwide Permit 14 Delays - $600,000.00 Change Order Nos. 12 and 13 Change Order Nos. 12 and 13 are interrelated due to the sewer trench sloughage caused large sections of existing sidewalk to collapse into the trench. The construction management consultant performed a detailed field review of the existing conditions of existing curb, gutter, and sidewalk along the length of the project, from Minkler Boulevard to South 180th Street. During this review, the conditions of the existing ADA ramps at intersections and driveway were inspected. FHWA Policy and the Americans with Disabilities Act (ADA) of 1990 require that ADA compliant pedestrian facilities be provided on highway improvement projects and /or preservation projects. These inspections determined the ramps and driveways did not meet current ADA requirements. Tukwila contacted WSDOT to determine which ADA items were required for compliance when an overlay project is performed. The response was to upgrade the ADA ramps only. Standard driveway aprons do not need to be upgraded unless the work to be performed includes construction /reconstruction of the concrete driveway. At -grade (asphalt) driveways with ADA ramps do need to be upgraded. The final plans for this scope of work were revised to reflect this recommendation by WSDOT. The ADA ramp and sidewalk changes amounted to $276,085.00. In addition, during the excavation of the new sanitary sewer between South 180th Street and Minkler Boulevard, very unstable soil conditions were encountered that led to excessive sloughing, and collateral damage to neighboring utilities, curb, sidewalk, and other items. The original bid documents did not provide any geotechnical data in this area, which would have given a clearer picture of the subsurface conditions. In conjunction, the plans did not require structured shoring, which could have limited the amount of sloughage and over excavation, thereby limiting the curb, gutter and sidewalk damage. These change orders provided compensation for repair and replacement of curb, gutter, and 2 152 sidewalk sections damaged during the sanitary sewer work. This restoration work was also incorporated into the final plan set for compliance with ADA requirements. The additional sanitary sewer trench work changes amounted to $497,718.14. Change Order No. 19 The approval of the United States Army Corps of Engineers (USACE) 408 permit would have allowed the "Cross Valley Levee" to be removed. In January of 2011, Tukwila was notified that the USACE would not be approving the extension of the Tukwila 205 levee from the Cross Valley Levee down to South 200th Street. Because of this USACE permit denial, and that the new levee between the Cross Valley Levee and South 200th Street was not going to be certified, the road and utility crossings over the existing Cross Valley levee had to be re- designed to meet USACE Section 208 requirements. The original design was based on a decertification, so a revised design was coordinated to allow the levee to remain intact. The USACE approved the re- designed roadway profile and utilities that basically went up and over the levee with minimal impacts, but the construction changes cost $252,764.00. Change Order Nos. 17, 26, and 31 (Stream E Delay Claim) SBI submitted an extensive and complicated delay claim due to the project impacts of shutting down the areas surrounding Stream E (refer to Exhibit 1). The three (3) change orders are a result of ongoing negotiations and offers to settle the claim. One of the first tasks in the construction contract included placing roadway fill material within Stream E. At the time the construction contract was awarded, a Section 404 Permit that included the work for the filling of Stream E, had been submitted by Segale Properties to the USACE. This 404 permit was intended to cover the entire Tukwila South development and the SPE project. The 404 permit was under review by the USACE for more than a year. While issuance of the 404 Permit was anticipated prior to construction, there was contingency plan for the City to obtain a Nationwide Permit 14 (NWP 14) if necessary. The roadway project was eligible for a NWP 14, which allows for limited filling of streams and wetlands related to linear transportation projects. After reaching a critical point without any word on the 404 Permit, the City subsequently submitted the NWP 14 application. During the week of August 9, 2010, the contractor began filling Stream E without an approved NWP 14 and without following all requirements in the Contractor provided NPDES permit and erosion control plan. 3 153 On August 19, 2010, the City of Tukwila's construction management staff was notified of the error and halted all work related to the filling of Stream E. On September 24, 2010 the USACE performed a site visit, noted the filling of Stream E that had occurred, and began an investigation of a possible violation of the Clean Water Act. The investigation and subsequent resolution of the violation concluded on March 9, 2011 by the issuance of an after - the -fact NWP 14 Permit by the USACE. The resultant work to fill Stream E resulted in an approximate 6 month delay to the project. A delay of 121 Working Days (170 Calendar Days) is attributable to the late delivery of the USACE Nationwide 14 permit. Multiple claim negotiation meetings took place between Tukwila and SBI regarding the delay claim and no compromise was reached between the parties. Eventually, a mediation date was mutually agreed upon and scheduled by both parties in March 2013 to discuss the delay claim in front of a mediator. Even with the mediation date scheduled, and a mediator established, the City and SBI continued to talk and try to settle the delay claim. After many exchanges between the two sides, a final settlement of the delay claim for $600,000 was reached in the late evening on February 26, 2013 (right before the agreed upon mediation date). 4 154 Lessons Learned 1. INVOLVE WSDOT EARLY The large ADA Change Order No. 12 taught us to involve WSDOT Local Programs and their ADA experts early and often, to avoid expensive field re- designs and change orders. This lesson learned is being applied to upcoming projects. 2. OBTAIN MORE GEOTECHNICAL DATA DURING DESIGN The large sewer trench Change Order No. 13 taught us to obtain as much geotechnical information during design as possible, to make sure we get strong trenching, shoring and dewatering specifications in place anywhere there is a chance for a trench over 4 feet deep. For trenches deeper than 6 feet, even more soils testing and analysis should be done as the risk of sloughage increases with the depth of the trench. Extensive geotechnical and potholing advance investigations were performed on the Interurban Avenue South Gravity Sewer project and that project was under budget. 3. LEARN AND UNDERSTAND PERMIT REQUIREMENTS Change Order Nos. 17, 26, and 31 taught us valuable lessons regarding Nationwide 14 permits. Lisa Verner, the former Tukwila South /SPE Project Manager had warned Public Works staff and our consultants to pay close attention to the need for a NW 14 Permit if the 404 blanket permit was not approved by the construction start time. The NW 14 Permit now has a special 45 day waiting period, whereas in years past, you could submit your NW 14 Permit and immediately go to work. That condition is no longer valid and needs to be explained and emphasized to all involved. City staff and the construction management consultant mishandled the permit application. Recommendations For any and all similar construction projects, all staff and consultants need to be fully trained in issues regarding ADA ramp requirements, geotechnical issues for deep sanitary sewer trenches, Nationwide Permit 14 conditions, and anticipating issues with large Development Agreements. The Southcenter Parkway Extension Project was the most difficult construction project ever undertaken by Public Works and the end result is something the City and its partners can be proud of, despite the challenges that were overcome. 5 155