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HomeMy WebLinkAboutPermit M07-066 - HOLLOWAY RESIDENCEHOLLOWAY RESIDENCE 11854 44 AV S M07 -066 Parcel No.: Address: Suite No: Tenant: Name: HOLLOWAY RESIDENCE Address: 11854 44 AV S , TUKWILA WA Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 - 431 -3670 Fax: 206 - 431 -3665 Web site: htto: / /www.ci.tukwila.wa.us 3347401030 11854 44 AV S TUKW Owner: Name: BOWEN ALLISON F Address: E 190 SMITH COVE WAY , SHELTON WA Contact Person: Name: DAWNA HOLLOWAY Address: 134 S BRANDON ST , SEATTLE WA City of Tukwila Contractor: Name: OWNER AFFIDAVIT - DAWNA HOLLOWAY Address: Contractor License No: DESCRIPTION OF WORK: INSTALL NEW FURNACE Value of Mechanical: $700.00 Type of Fire Protection: Furnace: <100K BTU >100K BTU Floor Furnace Suspended/Wall/Floor Mounted Heater Appliance Vent Repair or Addition to Heat/Refrig /Cooling System.... Air Handling Unit <10,000 CFM >10,000 CFM Evaporator Cooler Ventilation Fan connected to single duct Ventilation System Hood and Duct Incinerator: Domestic Commercial/Industrial MECHANICAL PERMIT Expiration Date: Fees Collected: $119.85 International Mechanical Code Edition: 2003 EQUIPMENT TYPE AND QUANTITY 1 0 0 0 0 0 0 0 0 0 0 0 0 0 * *continued on next page ** Permit Number: Issue Date: Permit Expires On: Phone: Phone: 206 8514322 Phone: Steven M. Mullet, Mayor Steve Lancaster, Director M07 -066 04/05/2007 10/02/2007 Boiler Compressor: 0 HP/ 100,000 BTU 0 3 -15 HP /500,000 BTU 0 15-30 HP /1,000,000 BTU.. 0 30 -50 HP /1,750,000 BTU.. 0 50+ HP /1,750,000 BTU 0 Fire Damper 0 Diffuser 0 Thermostat 0 Wood/Gas Stove 0 Water Heater 0 Emergency Generator 0 Other Mechanical Equipment 0 doc: IMC -10/06 M07 -066 Printed: 04 -05 -2007 City of Tukwila Permit Center Authorized Signature: VIV\.( 11L- I hereby certify that I have read governing this work will b= omplied The granting of _ _ • 't does not construction or Signature: Print Name: doc: IMC -10/06 Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 - 431 -3670 Fax: 206 -431 -3665 Web site: httn: / /www.ci.tukwila.wa.us Z tv/\ tt�ltau- permit and the same to be true and correct. All provisions of law and ordinance: er specified herein o ot. to give . • • ority to violate or cancel the provisions of any other state or local laws regulatinc uth• ed to s • • • obtain this mechanical permit. Steven M. Mullet, Mayor Steve Lancaster, Director Permit Number: M07 -066 Issue Date: 04/05/2007 Permit Expires On: 10/02/2007 Date: l Pct , a1" Date: f'r'(!s (vim C J This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspende or abandoned for a period of 180 days from the last inspection. M07 -066 Printed: 04 -05 -2007 Parcel No.: 3347401030 Address: Suite No: Tenant: 1185444AVS 1: ** *BUILDING DEPARTMENT CONDITIONS * ** City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 - 431 -3670 Fax: 206 -431 -3665 Web site: http: / /www.ci.tukwila.wa.us HOLLOWAY RESIDENCE PERMIT CONDITIONS Permit Number: Status: Applied Date: Issue Date: M07 -066 ISSUED 04/05/2007 04/05/2007 2: No changes shall be made to the approved plans unless approved by the design professional in responsible charge and the Building Official. 3: All permits, inspection records, and approved plans shall be at the job site and available to the inspectors prior to start of any construction. These documents shall be maintained and made available until final inspection approval is granted. 4: Manufacturers installation instructions shall be available on the job site at the time of inspection. 5: Except for direct -vent appliances that obtain all combustion air directly from the outdoors; fuel -fired appliances shall not be located in, or obtain combustion air from, any of the following rooms or spaces: Sleeping rooms, bathrooms, toilet rooms, storage closets, surgical rooms. 6: Equipment and appliances having an ignition source and located in hazardous locations and public garages, PRIVATE GARAGES, repair garages, automotive motor -fuel dispensing facilities and parking garages shall be elevated such that the source of ignition is not less than 18 inches above the floor surface on which the equipment or appliance rests. 7: Water heaters shall be anchored or strapped to resist horizontal displacement due to earthquake motion. Strapping shall be at points within the upper one -third and lower one -third of the water heater's vertical dimension. A minimum distance of 4- inches shall be maintained above the controls with the strapping. 8: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the Cityof Tukwila Permit Center. 9: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206 - 431 - 3670). 10: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. * *continued on next page ** doc: Cond -10/06 M07 -066 Printed: 04 -05 -2007 City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 -431 -3670 Fax: 206 -431 -3665 Web site: http :• / /www.ci.tukwila.wa.us I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. Si does not presume to give au nuance of work. The grantiryg construct 6n or the I � Print Name: DIUtiNiVN to violate or cancel the provision of any other work or local laws regulating Date: ‘115 I doc: Cond - 10/06 M07 -066 Printed: 04 -05 -2007 Site Address: Tenant Name: C.11 r Ut 1 UAWIL/I Community Developmenepartment Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 http://www.ci.tukwila.wa.us Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. **Please Print** Liss IA L14tIA Noe 5 Not e Property Owners Name: Dtcwol 1 j1 «i Mailing Address: I2 4 S B CON J e t \ t � 1 - S f k State Zip CONTACT PERSON -who do we contact wh your permit is ready to be issued Name: bik tJf Mailing Address: fovz,ve E -Mail Address: D4uJ • ftolk 1J MECHANICAL CONTRACTOR INFO Company Name: Mailing Address: City State Zip Day Telephone: Fax Number: Contractor Registration Number: Expiration Date: Contact Person: E -Mail Address: ARCHITECT OF RECORD - All plans must be wet stamped by Architect of Record Company Name: Mailing Address: Contact Person: E -Mail Address: ENGINEER OF RECORD - All plans must be wet stamped by Engineer of Record Company Name: Mailing Address: Contact Person: E -Mail Address: Q:1Applications\Forms- Applications On Line U-2006 - Mechanical Permit Application.doc Revised: 4 -2006 bh MECHANICAL PERMIT APPLICATION 0 TION -` King Co Assessor's Tax No.3 ')'4 744 0 — 1 O ?O Suite Number: Floor: New Tenant: 0 .... Yes ID ..No City Day Telephone: 20(e tS1 .3► 3 2Z. City t Fax Number: ete City Day Telephone: Fax Number: ice use only) State State City Day Telephone: Fax Number: State Zip Zip Zip Page 1 of 2 Unit Type: Qty Unit Type: Qty Unit Type:, Qty Boiler /Compressor: Qty Furnace <100K BTU A Air Handling Unit >10,000 CFM Fire Damper 0 -3 HP /100,000 BTU Fumace>100K BTU P Evaporator Cooler Diffuser 3 -15 HP /500,000 BTU Floor Furnace Ventilation Fan Connected to Single Duct Thermostat 15 -30 HP /1,000,000 BTU Suspended/Wall/Floor Mounted Heater Ventilation System Wood /Gas Stove 30 -50 HP /1,750,000 BTU Appliance Vent Hood and Duct Water Heater 50+ HP /1,750,000 BTU Repair or Addition to Heat/Refrig/Cooling System Incinerator - Domestic Emergency Generator Air Handling Unit <10,000 CFM Incinerator — Comm/Ind Other Mechanical Equipment — `§sur , Valuation of Project (contractor's bid price): 7 OC)t 00 Scope of Work (please provide detailed information): ROD 14 00 TO IN 4C . Use: Residential: New .. Replacement .... Commercial: New .... ❑ Replacement .... Fuel Type: Electric Ej Gas... Other: Indicate type of mechanical work being installed and the quantity below: Value of Construction — In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review— Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The Building Official may grant one or more extensions of time for additional periods not exceeding 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 International Building Code (current edition). I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OW OR AUTHO : ED AGENT: . 1 tAt �► - Signature: Telephone: Z° t g51 ) ?J �- � - 91(06 State Print Name: b . Day Mailing Address: (3 Li 5 tzorrANea S Se At j(9_ S- Cit Date Application Expires: Date Application Accepted: Q:WpplicationsWorms- Applications On Lined -2006 - Mechanical Permit Application.doc Revised: 4 -2006 bh Date: 1 11 5 10+ Staff Initials: Zip Page 2 of 2 )oc: RECSETS -06 RECEIPT NO: R07 -00517 Initials: JEM User ID: 1165 Payee: BRIAN BECK SET ID: S000000720 SET NAME: Tmp set/Initialized Activities SET TRANSACTIONS: Set Member Amount M07 -066 119.85 PG07 -086 88.00 TOTAL: 207.85 TRANSACTION LIST: Type Method Description Payment Check 3076 207.85 TOTAL: 207.85 ACCOUNT ITEM LIST: Description GAS - RES MECHANICAL - RES City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 -431 -3670 Fax: 206 -431 -3665 Web site: http:I/ ww ci.tukwila.wa.us SET RECEIPT Account Code Current Pmts 000/322.100 88.00 000/322.100 119.85 TOTAL: 207.85 Payment Date: 04/05/2007 Total Payment: 207.85 Amount Project: Type of Inspection: — � � ) � j--, el � `� Addre • Dat Calle v L Special Instructions: . Date Wanted: -.3-7 a.m. Requester: Phone No: ,,/ Q � 2, �' ��.57 3 ?!ter INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 (206)431 -3670 COMMENTS: Grp 1 Date: Approved per applicable codes. Corrections required prior to approval. $58.00 REINSPECTION E REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call the schedule reinspection. 'Receipt No.: 'Date: Project: J Type of Ins ction: c9 Addres lIs c9— J Date Called: Special Instructions: Date Wanted,. `� A Requester: Phone No: INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 Approved per applicable codes. INSPECTION RECORD Retain a copy with permit O Corrections required prior to approval. COMMENTS: (e1-;76, ,4 L 4 - / - S <1-1 -{e>4 5 G �'•��� / - .1 , 1 4 , G , 4 1 2 / e. 'Inspector 91,1 I Date: / $58.00 REINSPECfION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call the schedule reinspection. 'Receipt No.: 'Date: = = = = == OO O O O 0 00 0000 O O 0 O 0 O oe=oco 0 0 0 0 0 0 0 O = = 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0O = COC O p 0 G 0 9 0 4 Upflow / Horizontal* Instal * First letter may be "A" or "1" M .111111111111111111111 1011 1111 11111 111111 1111 1111 111111 11111 1111 1111 1 8- CD1 9 D7- 1 5 *UD -IN -2H id 0 Upflow / Horizontal — Downflow / Horizontal, Gas -Fired Furnaces, "Fan Assisted Combustion System" *UD1A040A *UD1B /C100A *DD1A040A *DD1B /C100A *U D1 A060A *U D1 C/D120A *DD1 A060A *DD1 C/D120A *UD1 B /C080A *UD1 D1 40A *DD1 B080A *DD1 D1 40A ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work. For VENT SIZING INFORMATION see: USA — National Fuel Gas Code ANSI Z223.1/NFPA 54 (latest version) CANADA — Natural Gas Installation Code CAN /CGA- B149.1 (latest version) Propane Installation Code CAN /CGA- B149.2 (latest version) USA/CANADA ALTERNATE — Category I Venting Guide Pub. No. 18- CH23D1 -2 ) EMMMEN c = 0 o corn O C C O O O O O O O O O 0 0 0 0 0 0 =Torn== 000000 eo====. Downflow I Horizontal* *Horizontal Conversion for these furnaces may be left or right side rotation. • I ' a e % I 14 CEIVED MI MI!) APR 0 5 20011 A341789P01 Installer's Guide SAFETY SECTION The following safety practices and precautions must be followed during the installation, servicing, and operation of this furnace. 1. Use only with the type of gas approved for this furnace. Refer to the furnace rating plate. 2 Install this furnace only in a location and position as specified in "Location and Clearances" (page 3), of these instructions. 3. Provide adequate combustion and ventilation air to the furnace space as specified in "Air for Combustion and Ventilation" (pages 7 -8), of these instructions. 4. Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as specified in the "Venting" section (pages 13 -14), of these instructions. 5. Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all connections, as specified in "Gas Piping" (page 17), of these instructions. 6. Always install the furnace to operate within the furnace's intended temperature-rise range with a duct system which has an external static pressure within the allowable range, as specified on the unit rating plate. Airflow with temperature rise for cfm versus static is shown in the Service Facts accompanying this furnace. 7. When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space coatsining the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the Space containing the furnace. 8. A gas -fired furnace for installation in a residential garage must be installed as specified in "Location and Clearances" section (page 3), of these instructions. 9. The furnace may be used for temporary heating of buildings or structures under construction only when the following conditions have been met: a. The furnace venting system must be complete and installed per manufacturer's instructions. b. The furnace is controlled only by a room thermostat (no field jumpers). c. The furnace return air duct must be complete and sealed to the furnace and clean air filters are in place. d. The furnace input rate and temperature rise must be verified to be within nameplate marking. e. 100% of the furnace combustion air requirement must come from outside the structure. f. The furnace return air temperature range is between 55 and 80 degrees Fahrenheit. g. Clean the furnace, duct work, and components upon substantial completion of the construction process, and verify furnace operating conditions including ignition, input rate, temperature rise and venting, according to the manufacturer's instructions. Safety signal words are used to designate a degree or level of seriousness associated with a particular hazard. The signal • words for safety markings are DANGER, WARNING, and CAUTION. a. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious ® 2005 American Standard Inc. ; All Rights Reserved A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the CAN /CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other deficiencies which could cause an unsafe condition. 4. Close fireplace dampers. 5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. 6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z221.1/NFPA 54 and/or CAN/CGA B149 Installation Codes. 8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas -fired burning appliance to their previous conditions of use. injury. This signal word is limited to the most extreme situations. b. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. c. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices and hazards involving only property damage. A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious Injury, death or property damage. Improper servicing could result In dangerous operation, serious injury, death, or property damage. 18- CD19D7 -15 GENERAL The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Contractors Association (ACCA) or A.R.I. 230 be followed in estimating heating requirements. When estimating heating requirements for installation at Altitudes above 2000 ft., remember the gas input must be reduced (See GAS INPUT ADJUSTMENT). Material in this shipment has been inspected at the factory and released to the transportation agency without known damage. Inspect exterior of carton for evidence of rough handling in shipment. Unpack carefully after moving equipment to approximate location. If damage to contents is found, report the damage immediately to the delivering agency. Codes and local utility requirements governing the installa- tion of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installation must conform with the National Fuel Gas Code ANSI Z223.1 latest edition" or CAN /CGA B149 Installation Codes. The latest code may be obtained from the American Gas Association Laboratories, 8501 E. Pleasant Valley Rd., Cleveland, Ohio 44131. These furnaces have been classified as Fan Assisted Combustion system CATEGORY I furnaces as required by ANSI Z21.47 latest edition" and CAN /CGA 2.3. Therefore they do not require any special provisions for venting other than what is indicated in these instructions. (Category I defined on page 13). These furnaces may be twinned. They shall have common returns with equal pressure drops or ducts with equivalent lengths and sizes. See Field Wiring Diagrams for Twinning on page 16 for proper hookup. A CAUTION To prevent shortening Its service life, the furnace should not be used as a "Construction Heater" during the finishing phases of construction until the requirements listed In item 9, a-g of the safety section of this publication have been met. Condensate In the presence of chlorides and fluo- rides from paint, varnish, stains, adhesives, cleaning compounds, and cement create a corrosive condition which may cause rapid deterioration of the heat exchanger. A WARNING These furnaces are not approved or Intended for Installa- tion In manufactured (mobile) housing, trailers, or recre- ational vehicles. Failure to follow this warning could result In property damage, personal Injury, or death. A CAUTION Do not Install the furnace In a corrosive or contaminated atmosphere. LOCATION AND CLEARANCES The location of the furnace is normally selected by the architect, the builder, or the installer. However, before the furnace is moved into place, be sure to consider the following requirements: 1. Is the location selected as near the chimney or vent and as centralized for heat distribution as practical? 18- CD19D7 -15 Installer's Guide Contents Installation Instructions General Location and Clearances Outline Drawings Upflow Installation Downflow Installation Horizontal Installation Air for Combustion and Ventilation Duct Connections Return Air Filters General Venting Instructions Venting into a Masonry Chimney Electrical Connections Field Wiring Diagrams Twinning Connection Diagrams Gas Piping Sequence of Operation Start-up and Adjustment Preliminary Inspections Combustion and Input Check High Altitude Derate Lighting Instructions Control and Safety Switch Adjustment Abnormal Conditions IFC Error Flash Codes 2. Do all clearances between the furnace and enclosure equal or exceed the minimums stated in Clearance Table on the Outline Drawings. 3. Is there sufficient space for servicing the furnace and other equipment? A minimum of 24 inches front accessi- bility to the furnace must be provided. Any access door or panel must permit removal of the largest component. 4. Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and any dosed panel or door provided? 5. Are the ventilation and combustion air openings large enough and will they remain unobstructed? If outside air is used, are the openings set above the highest snow accumulation level? (See the Air for Combustion and Ventilation section.) 6. Allow sufficient height in supply plenum above the furnace to provide for cooling coil installation, if the cooling coil is not installed at the time of this furnace installation. 7. A furnace shall be installed so electrical components are protected from water. 8. If the furnace is installed in a residential garage, it must be installed so that the burners, and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from vehicles. 3 MODEL DM "A" DIM "B" DIM "C' OMIT •UDIA040A9241 "" 400040092444 4UDIA04049301 "^ '0006011936'. 14-1/2" 9-5/8" 13-1/4" 13" SUDIA060A924I ^" .UDIA040A9H21 ^" •UDIA060A936I "" •UDIB080A9241 "^ 'UD06089V3I' 411D18080A9361 "" 100080193611 10016080A9481 "" 'UD08011948.' •UDI8100A9361 "" 4UDOBOR9V3'4 *UDIBIOOA9451 "" tUDI00R936/� 11 -I /2" 9 -5/8' 16 -I/4' 16" 1 1018060A9361"" SODIODR9V3'I 4018060A9H31 "" •UD18080A9H31 "" •UDIBI0DA9H31 "" 91101C080A9601 "" 100100094844 •UDICI00A9481 1UDIOOR96014 *UDICI0OA9601 ^" 1UDIOOR9V544 1001C120A9541 "" 4110120895444 21" 13-1/16' 19-3/4" 19 -1/2" 10080R9V444 'UDICO8DA91141 "" 4UDIClO0A9H51 "^ 4UDIDI00A9721 "" 4 UDI0009614 4 1UDID120A9601 "" 4U0120R96044 4U0ID140A9601 "" 10120R9V544 24 -1/2' 15 -5/16" 23 -1/4" 23" 4UDIDI20A9H51 "" 4UD140996044 4UDID140A9H51 "" 4UDI 40R9V544 .o. 5/8 957 /8 HOLE ELECTRICAL CONNECTION 1 -5/16 14 -1/8 1-9/16 DIM 3 3/4 954 DIAMETER FLUE CONNECT DIM "B" 19 5/8 �- 3-31/32 3- 15/16 —J 23 3/4 28 1/2 i BOTTOM RETURN AIR 23 1/2 22 -1/2 931 -I/2 HOLE GAS CONNECTION 2 -I/16 2 1/8 30 -5/8 28 -1/4 1/2 3 -13/16 / PREFIX LETTER MAY BE "A" OR 'T' 41 SUFFIX LETTERS MAY BE "K" (0 THROUGH 9) " SUFFIX LETTER MAY BE A - 2 *UD -A -1A OUTLINE DRAWING (ALL DIMENSIONS ARE IN INCHES) O 0 0 I/2 40 SIDE RETURN ° AIR 2-1/16 32 28 -1/4 951/8 KNOCK OUT ELECTRICAL CONNECTION (ALTERNATE) 951-1/2 KNOCK OUT GAS CONNECTION (ALTERNATE) �-�- 5-5/16 23 3/4 14 -1/8 1 -9/16 MINIMUM CLEARANCE TO COMBUSTIBLE MAIERIALU. UPFLOW CIOSFT LEFT SIDE 0 IN. FRONT 3 IN. (SEE NOTE II RIGHT SIDE +0 IN. BACK 0 IN. FLUE t6 IN. TOP I IN. HORIZONTAL CIOSET (SFF NOTF 2) TOP +2 IN BACK 3 IN FLUE t6 IN. SIDES I IN. FRONT 18 IN. (SEE NOTE I) HORIZONTAL ALCOVE (OFF NOTE 2) TOP +1 IN. BACK 0 IN. FLUE 06 IN, SIDES 0 IN. FRONT 18 IN. t - MAY BE I' WHEN TYPE 8 -I VENT IS USED - FOR 14 -1/2" CABINETS 3' WHEN SINGLE WALL VENT PIPE IS USED WHEN 14 -1/2' CABINETS (ALL •UD040C •UD040R - , S00060C -, AND •UDO60119361 ARE INSTALLED IN A HORIZONTAL POSITION AND A SINGLE WALL VENT PIPE IS USED, A 6 INCH CLEARANCE MUST BE SUPPLIED BETWEEN THE VENT PIPE AND COMBUSTIBLE FLOORING. NOTES' II MINIMUM CLEARANCE TO FRONT ON •UD140R960 AND .U0140C960 IS 6 INCHES. 21 MAY BE INSTALLED ON COMBUSTIBLE FLOOR WHEN TYPE B -I VENT IS USED. 1 5/16 From Dwg. 210341699 Rev. 7 MODEL DIM "A" DIM "9" DIM "C" DIM "D" 0DDIA040A9241 "" ►DD040R92480 ►DDIA060A9241 "^ ►DD060R936►► ►DDIA060A9361 ^^ 14 -1/2" 9-5/8" 13 -1/4" 13" ►DDIB080A9361 "" ►DD060R9V30► ►DDIB080A9451 "" ►DD080R936►► ►DDIBIOOA9451 "" ►DD080R9V30► ►DDIBO60A9H3I "^ ►DDIOOR945►► ►DDIB080A9H31 "" 0D18060A9361 "" 17-1/2" 9 -5/8" 16 -1/4" 16" ►DDICIOOA9481 "" ►DD100R948►► ►DDIC100A9541 "" ►DDIOOR960►► ►ODICl20A9541 "" *DDIOOR9V5 ►DDICIO0A9H51 "" 21" 13 -1 /16" 19-3/4" 19-1/2" ►DDIDI20A9601 "" ►DD120R960►► ►DDIDI40A9601 "^ ►DDI20R9V5►► ►DDIDI20A9H51 "" - 24-1/2" 15-5/16" 23 -1/4" • 23" EJI 5/8 SIDE PANEL CUTOUT HORIZONTAL VENTING THROUGH CABINET 957/8 HOLE ELECTRICAL CONNECTION 951-1/2 HOLE GAS CONNECTION 951-31/32 FLUE OPENING 10 -A-1A OUTLINE DRAWING 954 FLUE CONNECTION 1' DIM A — "I (AU. DIMENSIONS ARE IN INCHES) ► PREFIX LETTER MAY BE "A" OT "T" ►► SUFFIX MAY BE F (0 THROUGH 9) SUFFIX MAY BE A - Z 5 -5/16 951 -1/2 KNOCK OUT GAS CONNECTION (ALTERNATE) SIDE PANEL CUTOUT HORIZONTAL VENTING THROUGH CABINET 24 1/2 {67/8 KNOCK OUT ELECTRICAL CONNECTION (ALTERNATE) MIMMUM CLEARANCE TO COMBUSTIBLE MATERIALS SIDES 3" IN. W /SINGLE WALL VENT - 0 IN. N /TYPE 8-1 VENT FLUE 6 IN. W /SINGLE WALL VENT - I IN. N /TYPE B-I VENT FRONT 6 IN. BACK I IN. " RIGHT SIDE ONLY FOR 14.5' CABINETS, 0 IN. TO LEFT SIDE. 0 IN. FOR REMAINING CABINET SIZES 111.5 ", 21.0', 24.5 "I. MOINZONTA aeMI IW DITAME 1511 TOP 3" IN. W /SINGLE WALL VENT - 2 IN. W /TYPE B-I VENT FLUE 6 IN. W /SINGLE WALL VENT - I IN. W /TYPE B-I VENT FRONT 6 IN. BACK 3 IN. SIDES I IN. TOP ONLY FOR 14.5' CABINETS. 2 IN. FOR REMAINING CABINET SIZES 117.5'. 21.0'. 24.5"I. IIOPIZOPRA.LSWELIFI E ds AK0 BMI TOP 2 IN. N /SINGLE WALL VENT FLUE 6 IN. N /SINGLE WALL VENT - I IN. N /TYPE B-I VENT FRONT 6 IN. BACK 3 IN. SIDES I IN. - FOR INSTALLATION ON COMBUSTIBLE FLOORING ONLY WHEN B -I VENT CONNECTOR IS USED. HOTIMA ACOVE q It DISCIW IC URM TOP 3. IN. W /SINGLE WALL VENT - I IN. W /TYPE B-I VENT FLUE 6 IN. W /SINGLE WALL VENT - I IN. W /TYPE B -I VENT FRONT 18 IN. BACK 0 IN. SIDES 0 IN. " TOP ONLY FOR 14.5' CABINETS. I IN. FOR REMAINING CABINET SIZES 117.5'. 21.0'. 24.5'1. TOP I IN. N /SINGLE WALL VENT FLUE 6 IN. N /SINGLE WALL VENT I IN. N /TYPE B -I VENT FRONT 18 IN. BACK 0 IN. SIDES 0 IN. From Dwa. 21C341700 Sh. 1 Rev. 3 CABINET WIDTH RETURN DUCT WIDTH FLOOR OPENING PLENUM OPENING ■A" IP i FURNACE FR j D r ( A ( width ) B (depth) 14 -1/2" 13 -1/4" � ( 20 -1/8" 12 -5/8" 19 -3/8' 17 -1/2" 16 -1/4" 16 -5/8" / / / / / / / / / / / / / / / / / /// / / / CABINET WIDTH RETURN DUCT WIDTH FLOOR OPENING PLENUM OPENING ■A" "B" "C" "D" 14 -1/2" 13 -1/4" 13 -5/8" 20 -1/8" 12 -5/8" 19 -3/8' 17 -1/2" 16 -1/4" 16 -5/8" 20 -1/8" 15 -5/8" 19 -3/8" 21" 19 -3/4" 20 -1/8" 20 -1/8" 19 -1/8" 19 -3/8" 24 -1/2" 23 -1/4" 23 -5/8" 20 -1 /8" 22 -5/8" 19 -3/8' Installer's Guide UPFLOW INSTALLATION Standoffs and screws (See Figure 1 on page 6) are included with the cased coils for attachment to the furnace. There are clearance alignment holes near the bottom of the coil wrap- per and drill screws are used to engage the furnace top flange. The standoff is inserted into the cabinet alignment hole. The drill screws are inserted through the standoffs then screwed into the furnace flange. The coil is always placed downstream of the furnace airflow. These instructions apply only if the coil is on top of an upflow furnace. DOWNFLOW INSTALLATION A WARNING Do not install the furnace directly on carpeting, tile or other combustible material other than wood flooring. For vertical downflow application, subbase (BAYBASE205) must be used between the furnace and combustible flooring. When the downflow furnace is installed vertically with a cased coil, a subbase is not required. CABINET SIDE SUB-BASE FLANGE (BENT UP) ................ SUBBASE INSULATION msommumail PLENUM DUCT COMBUSTIBLE CABINET SIDE SUB-BASE FLANGE (BENT UP) SUBBASE REQUIRED FLOOR OPENING: ( DOWNFLOW) See Figure 2 and Table 1 6 TABLE 1 HORIZONTAL INSTALLATION The coil and furnace must be fully supported when used in the horizontal position. Three brackets (with screws) are included with downflow furnaces for installation to stabilize and secure the furnace and TXC cased coil in the horizontal position. See Figure 4. The coil is placed downstream of the furnace, with the apex of the coil pointing in the direction of the airflow for hori- zontal installation. The cased coil is secured to the furnace and both the furnace and the cased coil must be properly supported. The brackets mount using the rear screws on the coil case and use the screws provided to secure the bracket to the furnace. The remaining bracket is placed as close to center as possible (horizontally) between the coil case front and the furnace bottom channel (for downflow/horizontal furnace). Use four of the screws provided to secure the bracket. CASED COIL CONNECTION BRACKET FOR DOWNFLOW FURNACE IN HORIZONTAL DOWNFLOW ONLY 0 0 6o 3 This furnace may be installed in an attic or crawl space in the horizontal position by placing the furnace on the left or right side (as viewed from the front in the upright position). The horizontal furnace installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace (See Clearance Table on Outline Drawings and Figure 5). If the furnace is suspended using perforated steel strap (plumber's strap), it must be supported at all four corners and in the middle at the front of the furnace. The forward most screw on the side of the furnace may be used to connect the strapping (See Figure 6). Line contact is only permis- sible between lines formed by the intersection of the top and two sides of the furnace casing and the building joists, studs, or framing. %ES BETMIEa,LIES FORTED BY THE NIERSEC-. MIS OF BE TOP AND TWO SEES OF UM FURNACE CASING AND BIRDIES JONG; STUDS, OR FMISEL SERVICE AREA TYPICAL ATTIC PLATFORM INSTALLATION (UPFLOW/HORIZONTAL FURNACE SHOWN) 18- CD19D7 -15 MINIMUM AREA IN SQUARE FEET FOR UNCONFINED SPACE INSTALLATIONS FURNACE MAXIMUM BTUH I INPUT RATING WITH 8 FOOT CEILING MINIMUM AREA IN SQUARE FEET OF UNCONFINED SPACE 40,000 60,000 80,000 100,000 120,000 140,000 250 375 500 625 750 875 A cutout is provided on both sides of the downflow furnace cabinet to allow a 90° elbow to be attached inside the cabinet and the vent piping to connect there. In horizontal, the downflow furnace may be vented through the top of the cabinet if needed. In vertical configuration, the downflow furnace may be vented using the side cabinet cutouts. This venting configuration could be used if an electronic air cleaner is installed. When the downflow furnace is vented through the left side of the furnace cabinet in horizontal or vertical configuration, Type B vent pipe must be used within the cabinet. TYPICAL SUSPENDED INSTALLATION (UPFLOW/HORIZONTAL FURNACE SHOWN) CENTER OF FURNACE MUST BE SUPPORTED AT THE FRONT OF THE FURNACE. ATTACH USING THE FRONT SCREW AIR FOR COMBUSTION AND VENTILATION Adequate flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided in the furnace casing must be kept free of obstructions which restrict the flow of air. Airflow restrictions affect the effi- ciency and safe operation of the furnace. Keep this in mind should you choose to remodel or change the area which contains your furnace. Furnaces must have a free flow of air for proper performance. Provisions for combustion and ventilation air shall be made in accordance with latest edition' of Section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 or 7.4 of CAN /CGA B149 Installation Codes, and applicable provisions of the local building codes. Special conditions created by mechanical exhausting of air and fireplaces must be considered to avoid unsatisfactory furnace operation. Furnace locations may be in "confined space" or `unconfined space". Unconfined space is defined in Table 2 and Figure 7. These spaces may have adequate air by infiltration to provide air for combustion, ventilation, and dilution of flue gases. Buildings with tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), may need additional air provided as described for confined space. UNCONFINED 50 CU. FT. OR MORE PER 1000 BTU/HR. INPUT ALL EQUIP. INSTALLED NO DOORS WARR FURSPCE NFAnn I. • MORNS DRYER ■ Installer's Guide ® CONFINED LESS THAN 50 CU. FT. PER 1000 BTU/HR. INPUT ALL EQUIP INSTALLED FURNACE Confined spaces are installations with less than 50 cu. ft. of space per 1000 BUT/hr input from all equipment installed. Air for combustion and ventilation requirements can be supplied from inside the building as in Figure 9 or from the outdoors, as in Figure 10. 1. All air from inside the b uilding as in Figure 9: The confined space shall be provided with two permanent openings communicating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination. Refer to Table 3, for mini- mum open areas required. 2 All air from outdoors as in Figure 10: The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one com- mencing within 12 inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. Refer to Table 3, for minimum open areas required. 3. The following types of installations will require use of OUTDOOR AIR for combustion, due to chemical exposures: * Commercial buildings * Buildings with indoor pools * Furnaces installed in commercial laundry rooms * Furnaces installed in hobby or craft rooms * Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * Deicing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants * Cleaning solvents (such as perchloroethylene) * Printing inks, paint removers, varnish, etc. * Hydrochloric acid * Cements and glues * Antistatic fabric softeners for clothes dryers * Masonry acid washing materials TABLE 2 18- CD19D7 -15 7 Furnace Maximum Air From Air From Outside parr AIR BTUH/INPUl N inside -mica- Horizontal Rating Duct Duct 40,000 NC9s1 8815. 60,000 80,000 100,000 8 U, N 120,000 140,000 _ CONF INED SPACE ALTERNATE \OUTLET AIR INLET AIR DUCT parr AIR Installers twice CONFINED SPACE / AIR FROM INSIDE BUILDING CONFINED SPACE OUTLET OUTDOOR AIR DUCTS INLET 10 CONFINED SPACE AIR FROM OUTDOORS CONFINED SPACE AIR FROM VENTILATED ATTIC/CRAWL SPACE ATTIC LOUVERS 10 OUTDOORS CONFINED SPACE .. AIR FROM VENTILATED ATTIC 8 INCHES TABLE 3 MINIMUM FREE AREA IN SQUARE EACH OPENING FURNACE ONLY) DUCT CONNECTIONS Air duct systems should be installed in accordance with standards for air conditioning systems, National Fire Protection Association Pamphlet No. 90. They should be sized in accordance with ACCA Manual D or whichever is applicable. Check on controls to make certain they are correct for the electrical supply. Central furnaces, when used in connection with cooling units, shall be installed in parallel or on the upstream side of the cooling units to avoid condensation in the heating element, unless the furnace has been specifically approved for downstream installation. With a parallel flow arrange- ment, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in full heat or cool position. On any job, flexible connections of nonflammable material may be used for return air and discharge connections to prevent transmission of vibration. Though these units have been specifically designed for quiet, vibration free operation, air ducts can act as sounding boards and could, if poorly installed, amplify the slightest vibration to the annoyance level. When the furnace is located in a utility room adjacent to the living area, the system should be carefully designed with returns which minimize noise transmission through the return air grille. Although these winter air conditioners are designed with large blowers operating at moderate speeds, any blower moving a high volume of air will produce audible noise which could be objectionable when the unit is located very close to a living area. It is often advisable to route the return air ducts under the floor or through the attic. Such design permits the installation of air return remote from the living area (i.e. central hall). When the furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace and terminating outside the space containing the furnace. Minimum return air "entering temperature" for the furnace is 50° F. Where there is no complete return duct system, the return connection must be run full size from the furnace to a location outside the utility room, basement, attic, or crawl space. DO NOT install return air through the back of the furnace cabinet. RETURN AIR DUCT CONNECTION NOTE: On upflow 5 or 6 ton airflow models, lf the airflow require- ment exceeds 1800 CFM, these models will require return air openings and filters on both sides; OR 1 side and the bottom; OR just the bottom. All return air duct systems should provide for installation of return air filters. 1. Set the furnace in place. 2. For side return installations on upflow models, remove the insulation around the opening in the blower compartment. 18- CD19D7 -15 3. The side panels on upflow furnaces include locating notches which may be used as guides for cutting an opening for return air. Refer to Figure 12 and the outline drawing on page 4 for duct connection dimen- sions for various furnaces. 4. If a 3/4" flange is to be used for attaching the air inlet duct, add to cut where indicated by solid lines in Figure 12. Cut corners diagonally and bend outward to form flange. 5. If flanges are not required, and a filter frame is in- stalled, cut along knockout guidelines. 6. Upflow Furnaces: Use the optional filter rack on either side or on the bottom if the filter is to be used within the furnace cabinet. When the upflow furnace is installed in the horizontal right or left application and a return duct is attached to the top side as shown in Figure 11, install the filter in a remote location. A WARNING Do not install the filter in the return duct directly above the furnace in horizontal applications. Install the filter remotely. Installing the filter directly above the furnace in horizontal applications may cause property damage, serious injury or death. A WARNING TO PREVENT INJURY OR DEATH DUE TO CONTACT WITH MOVING PARTS, TURN THE POWER TO THE FURNACE OFF BEFORE SERVICING FILTERS. Do not install the filter in the return duct directly above the furnace in horizontal applications. When the upflow furnace is installed in the horizontal right or left application and a close coupled (less than 36 ") return duct is attached to the bottom side of the furnace as shown in Figure 11, securely attach a 1/2" mesh metal hardware cloth protective screen to the inside bottom of the filter grill to prevent personal injury from contacting moving parts when reach- ing into the return opening to replace the filter. REMOVE FILTER FROM UPFLOW FURNACE WHEN RETURN DUCT IS ATTACHED TO FURNACE TOP SIDE (HORIZONTAL LEFT OR RIGHT APPLICATIONS) AS SHOWN. MOH 00 0 D 0 8 O ill110000DDD 1800000110111111 ®0110010000 DDDDDDDO 0 ®O10D10DON 11 11 Close coupled (less than 36 ") return (filter directly beneath bottom side return) not recommended noise considerations. If used, securely attach 1/2" mesh metal hardware cloth protective screen to the inside bottom of filter grill. O L due to I 18- CD19D7 -15 Installer's Guide Close coupled (less than 36 ") return (filter directly beneath bottom side return) is not recommended due to noise considerations. Downflow Furnaces: Brackets are factory supplied to mount filters in the return air duct work. 7. Connect the duct work to the furnace. See Outline Drawing for supply and return duct size and location. Flexible duct connectors are recommended to connect both supply and return air ducts to the furnace. If only the front of the furnace is accessible, it is recommended that both supply and return air ple- nums are removable. 8. When replacing a furnace, old duct work should be leaned out. Thin cloths should be placed over the registers and the furnace fan should be run for 10 min- utes. Don't forget to remove the cloths before you start the furnace. RETURN AIR FILTERS (Fitters not supplied with unit) TYPICAL UPFLOW RETURN AIR FILTER INSTALLATIONS These furnaces require high velocity type air filters. The filters may be located within the furnace blower compartment for UPFLOW furnaces in either a BOTTOM or SIDE (left side or right side) return air inlet. Some optional filters may need to be trimmed for side or bottom filter use. NOTE: On upflow 5 or 6 ton airflow models, If the airflow require- ment exceeds 1800 CFM, these models will require return air openings and filters on both sides; OR 1 side and the bottom; OR just the bottom. LOCATING NOTCHES PROVIDED FOR SIDE RETURN CUTOUT *SEE OUTLINE DRAWING � CUT OUT FOR SIDE FILTER FRONT of Furnace The upflow furnace blower door has a hinge at the bottom which allows the door to tilt forward for filter replacement without the door being removed. The optional furnace filter in the bottom or side configuration can be removed by simply turning the two latches on the blower door and tilting the door forward. The filter rails are spring loaded for automatic adjustment to allow standard size, locally obtainable replacement filters. The filter rack itself slides to adjust to the required width needed for bottom or side return. 9 UPFLOW FURNACE RETURN AIR FILTERS CABINET WIDTH QTM CABINET BOTTOM FILTER CABINET SIDE FILTER 14 -1/2" 1 14" X 25" X 1" 17 -1/2" X 25" X 1" 17 -1/2" 1 iT X 25" X 1" 17 -1/2" X 25" X 1" 21" 1 20 "X25 "X1" 17 -1/2 "X25 "X1" 24 -1/2" 1 24" X 25" X1 17 -1/2" X 25" X 1° *NOTE - On 5 ton airflow models, if the airflow requirement exceeds 1800 CFM, these models will require return air openings and filters on both sides; OR 1 side and the bottom; QR_ just the bottom. Installer's Guide TABLE 4 Blower Door Hin • e and Bottom Filter Rack installation 10 NOTE: The narrow 14.5" width furnace cabinet prevents use of the filter rack for right side return. Pre -drill clearance holes and then attach filter clips with the screws provided. The filter clip with the leaf spring mounts In the rear of the cabinet BOTTOM FILTER RACK INSTALLATION With the filter removed, the filter rack is compressed and then inserted into the bottom of the furnace. The retaining screw /pin on each side inserts into engagement holes at the bottom of the furnace cabinet side. NOTE: Remove the bottom front channel to Install the filter rack in the 14 -112" width cabinet furnaces. Blower Deck Engagement Hole ENGAGEMENT HOLE DETAIL (Typical both sides and blower deck) Furnace Cabinet Side —► Engagement Hole For Filter Rack Installation With Bottom Return Filter Rack Filter Rack Retaining Screw/Pin 18-CD19D7 -15 Cabinet Width Left Side Bottom Right Side 14.5 X' X Use Alternate Filter Clips Only 17.5 X X X 21 X X X 24.5 X X X 1. UD060C/R936K0 has 10x7 blower which requires use of alternate filter clips for left side filter. *K1' and later use the filter rack. 2. Remove bottom front channel to install or reposition filter rack. X - All Models OPTIONAL FILTER RACK INSTALLATION FOR SIDE RE- TURN AIR ON UPFLOW FURNACES (Left or Right) If side air return is desired, the following instructions should be used: a. Open or remove the blower door. b. Leave the bottom panel in place. c. After the side cutout is made following the directions in the "Return Air Duct Connections" section on pages 8 and 9; compress the filter rack and reinstall in the side of the furnace. Confirm that the upper retaining pin/screw locks into the engagement hole in the blower deck and the lower pin/screw rests against the side of the bottom panel. See Figures 14 - 19. d. Install the furnace filter on the side. 17 BOTTOM ENGAGEMENT Filter Rack Retaining Screw/Pin Filter Rack Bottom Panel Furnace Cabinet I■AP► Side Engagement Hole For Filter Rack Installation With Bottom Return 18 BLOWER DECK Furnace Cabinet .4►- Side Furnace Blower Deck Filter Rack Filter Retaining Rack Screw/Pin Assembly Engagement Hole For Fitter Rack Installation With Side Return 18-CD19D7 -15 Installer's Guide 19 SIDE CUTOUT RETAINING PIN (Both Sides)' FILTER RACK RAILS BOTTOM PANEL INSTALLED Typical Upflow Left Side Return Filter Rack Installation Typical Upflow Right Side Return Filter Rack Installation 11 UNIT SIZE RETURN AIR BOTTOM SIDE 14 -1/2" CUT ON LINE DO NOT CUT 17-1/2" DO NOT CUT DO NOT CUT 21" DO NOT CUT CUT ON LINE 24 -1/2" DO NOT CUT CUT ON LINE Installer's Guide RETURN AIR FILTERS FOR UPFLOW FURNACE IN HORIZONTAL CONFIGURATION When the Upflow Furnace is installed in a horizontal configuration, the filter must never be installed inside or outside the cabinet directly above the blower assembly. See Figure 11. Remote filter grilles may be used for homeowner convenience or the filters may be installed in the duct work upstream of the furnace. See Figures 11 and 21. BLOWER DOOR/HINGE REMOVAL If clearance or other problems create a problem in using the tilting door, the blower door hinge may be removed without creating any problems with the seal of the furnace. To remove the blower door, tilt the door forward 2 to 3 inches and pull up. To remove the tilt feature, simply remove the lower hinge as shown in Figure 22. The bottom of the blower door will catch in the bottom of the furnace front channel for door replacement. ALTERNATE UPFLOW FILTER CUP / BRACKET INSTALLATION 1. Determine the location to be used. The furnace cabinet has dimples for location of the alternate furnace clips (Side return only). Pre -drill clearance holes with a 3/16" drill. Bottom return holes are pre - drilled. 2. Install the clips in front and rear of the desired location using the screws provided. The filter clip with the leaf spring mounts in the rear of the cabinet. 12 INSTALLING THE OPTIONAL FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter. A score line and the words "CUT HERE" are located on the end of the filter. If your application requires cutting the filter, do so as indicted by the score mark. TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS Two high velocity type air filters are required for each downflow furnace. Downflow furnace filters must be located outside the furnace cabinet. Typical installations are shown in Figure 24. Tables 5 and 6 provide information for installa- tion of the filter retaining brackets shipped with downflow furnaces. 18- CD19D7 -15 CABINET WIDTH FILTER SIZE FILTER BRACKET LOCATION * 14 -1/2" 2 - 14X20X1 12 -7/8" 17 -1/2" 2 - 16X20X1 14 -3/8" 21" 2 - 16X20X1 13 -1/8" 24 -1/2" 2 - 16X20X1 11 -5/8" • Location dimension Is from end of duct to the screw holes for the bracket. CABINET WIDTH RETURN DUCT WIDTH FILTER ACCESS OPENING - DIMENSION "A" FILTER ACCESS OPENING - DIMENSION "B" 14 -1/2" 13 -1/4" 12" 14" 17 -1/2" 16-1 /4" 15" 14" 21" 19 -3/4" 19 -1/2" 14" 24 -1/2" 23 -1/4" 22" 14" TABLE 5 TABLE 6 GENERAL VENTING INSTRUCTIONS A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed Into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. 4. Close fireplace dampers. 5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. 6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z221.1/NFPA 54 and/or CAN/CGA B149 Installation Codes. 8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas -fired burning appliance to their previous conditions of use. 18- CD19D7 -15 Installer's Guide VENT PIPING These furnaces have been classified as Fan - Assisted Com- bustion System, Category I furnaces under the "latest edition" provisions of ANSI Z21.47 and CAN /CGA 2.3 standards. Category I furnaces operate with a non - positive vent static pressure and with a flue loss of not less than 17 percent. NOTE: If desired, a side wall termination can be accomplished through the use of an "add -on" draft inducer. The inducer must be Installed according to the inducer manufacturer's Instructions. Set the barometric pressure relief to achieve -0.02 Inch water column. NOTE: When the downflow furnace Is vented through the left side of the furnace cabinet using the provided cutout, Type B vent piping must be used. The furnace shall be connected to a factory built chimney or vent complying with a recognized standard, or a ma- sonry or concrete chimney lined with a lining material acceptable to the authority having jurisdiction. A WARNING Furnace venting into an unlined masonry chimney or concrete chimney is prohibited. Failure to follow this warning could result in property damage, personal injury, or death. VENTING INTO A MASONRY CHIMNEY lithe chimney is oversized, the liner is inadequate, or flue - gas condensation is a problem in your area, consider using the chimney as a pathway or chase for type `B" vent or flex- ible vent liner. If flexible liner material is used, size the vent using the `B" vent tables, then reduce the maximum capacity by 20% (multiply 0.80 times the maximum capacity). Masonry Chimney Kit BAYVENT800B may be used with these furnaces (Upflow model furnaces only) to allow venting into a masonry chimney. Refer to the BAYVENT800B Installer's Guide for application requirements. Internal Masonry Chimneys Venting of fan assisted appliances into a lined, internal masonry chimney is allowed only if it is common vented with at least one natural draft appliance; OR, if the chimney is lined with type `B ", double wall vent or suitable flexible liner material (See Table 7). A WARNING The chimney liner must be thoroughly inspected to insure no cracks or other potential areas for flue gas leaks are present In the liner. Liner leaks will result in early deteriora- tion of the chimney. Failure to follow this warning could result In carbon monox- ide poisoning or death. NOTE: The following section does not apply If BAYVENT800B (Masonry Chimney Vent lay is used. All instructions with the kit must be followed. 13 Type Furnace Tile Lined Chimney Chimney Lining Internal Extemal "B" Vent Flexible Metal Liner Single Fan Assist No No Yes Yes' Fan Assist + Fan Assist No No Yes Yes* Fan Assist + Natural Yes No Yes Yes' GAS VENT TERMINATION ROOF PITCH MINIMUM HEIGHT FLAT TO 7/12 OVER 7/12 TO 8/12 OVER 8/12 TO 9/12 OVER 9/12 TO 10/12 OVER 10/12 TO 11/12 OVER 11/12 TO 12/12 OVER 12/12 TO 14/12 OVER 14/12 TO 16/12 OVER 16/12 TO 18/12 OVER 18/12 TO 20/12 OVER 20/12 TO 22/12 t WW W O g owg gqq o • q0 • THIS REQUIREMENT COVERS MOST INSTALLATIONS I Installers `1uiae 3LE 7 MASONRY CHIMNEY VENTING • Flexible chimney liner size is determined by using the type "B" vent size for the available BTUH input, then reducing the maximum capacity by 20% (multiply maximum capacity times 0.80). The minimum capacity is the same as shown in the "B" vent tables. External Masonry Chimney Venting of fan assisted appliances into external chimneys (one or more walls exposed to outdoor temperatures), re- quires the chimney be lined with type "B ", double wall vent or suitable flexible chimney liner material. This applies in all combinations of common venting as well as for fan assisted appliances vented alone. A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the installation Instructions for the venting system being placed into operation could result in carbon monoxide poisoning or death. The following installation practices are recommended to minimize corrosion caused by condensation of flue products in the furnace and flue gas system. 1. Avoid an excessive number of bends. 2. Horizontal runs should pitch upward at least 1/4" per foot. 3. Horizontal runs should be as short as possible. 4. All vent pipe or connectors should be securely supported and must be inserted into, but not beyond the inside wall at the chimney vent. 5. When vent connections must pass through walls or partitions of combustible material, a thimble must be used and installed according to local codes. 6. Vent pipe through the roof should be extended to a height determined by National Fuel Gas Code or local codes. It should be capped properly to prevent rain water from entering the vent. Roof exit should be waterproofed. 7. Use type `B" double wall vent when vent pipe is routed through cool spaces (bil THE VENT TERMINATION SHOULD NOT BE LESS THAN 6 FT. FROM A VERTICAL WALL 8. Where long periods of airflow are desired for comfort, use long fan cycles instead of continuous airflow. 9. Apply other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223.1 "latest edition". 10. Vent connectors serving appliance vented by natural draft or non- positive pressure shall not be connected into any portion of a mechanized draft system operating under positive pressure. 11. Horizontal pipe runs must be supported by hangers, straps or other suitable material in intervals at a minimum of every 3 feet of pipe. 12. A furnace shall not be connected to a chimney or flue serving a separate appliance designed to burn solid fuel. 13. The flow area of the largest section of vertical vent or chimney shall not exceed 7 times the smallest listed appliance categorized vent area, flue collar area, or draft hood outlet area unless designed in accordance with approved engineering methods. Maximum Vent or Tile Lined Chimney Flow Area 'Draftbood outlet diameter, floe collar diameter, or listed appliance categorised vent diameter. ELECTRICAL CONNECTIONS A WARNING The cabinet must have an uninterrupted or unbroken ground according to National Electrical Code, ANSI/ NFPA 70 — "latest edition" and Canadian Electrical Code, CSA C22.1 or local codes to minimize personal Injury if an electrical fault should occur. A failure to follow this warn- ing could result In an electrical shock, fire, Injury, or death. A CAUTION The integrated furnace control Is polarity sensitive. The hot leg of the 115 VAC power must be connected to the BLACK field lead. A WARNING To prevent Injury or death due to electrical shock or contact with moving parts, lock unit disconnect switch in the open position before servicing the unit. Failure to follow this warning could result In electrical shock, personal injury, or death. 14 18- CD19D7 -15 Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that it be provided with a separate "circuit protection device" electric circuit. The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70 "latest edition" or Canadian Electrical Code, CSA C22.1, if an external electri- cal source is utilized. 18- CD19D7 -15 Installer's Guide All field supplied wiring must conform with the tempera- ture limitation for Type T wire [63° F. (35° C)], when in- stalled in accordance with these instructions and wiring diagrams supplied with the furnace. A disconnecting means must be located within sight from, and readily accessible to, the furnace. Refer to the SERVICE FACTS literature for unit wiring diagrams in addition to the diagram inside the blower door. T'STAT SEE NOTE 7 SEE NOTE 8 FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING USING A 1 STAGE HEATING THERMOSTAT NO COOLING FURNACE a El INTER - COMPONENT WIRING 24 V. FIELD LINE V. WIRING 24 V. FACTORY LINE V. WIRING NOTES: I. BE SURE POWER AGREES WITH EQUIPMENT NAMPLATE(S). 2. LOW VOLTAGE (24V. WIRING) TO BE NO. 18 A.W.G. MIN.. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. 6. THIS CONNECTION IS ONLY USED FOR THERMOSTATS REQUIRING CONNECTION TO THE 24 V. POWER SUPPLY. (COMMON) 7. SEE TWINNING CONNECTION DIAGRAMS FOR PROPER CONNECTIONS WHEN USING THIS FEATURE. 'I LH BK TO 115 V 1 PH.. 60 HZ.. POWER SUPPLY PER LOCAL CODES r J HUM SEE NOTES JrWH — J EAC SEE NOTE5 L GROUND SCREW FURNACE ,K JUNCTION BOX B From Dwg. 8341437 Rev. 1 OUTDOOR IMK' aamwwMEn FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING, 1 STAGE COOLING USING A 1 STAGE HEATING, 1 STAGE COOLING THERMOSTAT (OUTDOOR SECTION WITHOUT TRANSFORMER) FURNACE T'STAT I • I El SEE NOTE 8 SEE NOTE 6 LJ INTER - COMPONENT WIRING 24 V. FIELD LINE V. WIRING 24 V. FACTORY LINE V. WIRING NOTES: I. BE SURE POWER AGREES WITH EQUIPMENT NAMPLATE(S). 2. LOW VOLTAGE (24V. WIRING) TO BE NO. 18 A.W.G. MIN.. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. 6. THIS CONNECTION IS ONLY USED FOR THERMOSTATS REQUIRING CONNECTION TO THE 24 V. POWER SUPPLY. (COMMON) 7. SEE TWINNING CONNECTION DIAGRAMS FOR PROPER CONNECTIONS WHEN USING THIS FEATURE. 8. THE 'Y' TERMININAL FROM THE THERMOSTAT MUST BE WIRED TO THE 'Y' TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. 'I BK TO 115V / PH., 60 HZ., POWER SUPPLY PER LOCAL CODES _l __ KM J HUM SEE NOTE N OT SEE J _ NOTE 6 L SK GROUND SCREW FURNACE ,K JUNCTION BOX From Dwg. 8341436 Rev. 1 15 Installer's Guide TWINNING These furnaces may be twinned. Twinning requires that two furnaces with the same configuration, capacity, and airflow 1 STAGE HEAT ONLY THERMOSTAT (WITH FAN SWITCH) W R G B/C SEE NOTE FURNACE NO.1 FURNACE NO.2 TWIN Y W R G TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERMOSTAT IBOU1TION RELAY (FIELD SUPPLIED) SEE NOTE 4 t_I SLOWER OPERATION OF UNIT NIO 2 ISSYNCRUMS D WITH (NIT NO.. 1 VIA SIGNALS FOAM TWIN CONNECTION. TWIN Y SEE NOTE 4 R G B/C 1 T I I 1 1 R1 1 1 ( T ISOLADN]N RELAY SEE NOTE 4 NOTES: 1. BOTH FURNACES MUST BE POWERED FROM THE SANE IISV. LEG OF CIRCUIT PANEL. 2. INSURE 24V. FURNACE TRANSFORMERS ARE IN PHASE. PRIOR TO COMPLETING CONNECTIONS, CHECK VOLTAGE BETWEEN 'R' TERMINALS OF EACH FURNACE. IF VOLTAGE IS GREATER THAN 10V., REVERSE THE BE AN RD SECONDARY LEADS ON ONE OF THE FURNACE TRANSFORMERS. 3. CONNECTION NAY BE REQUIRED FOR ELECTRONIC THERMOSTAT. 4. IF CURRENT EXCEEDS THERMOSTAT CURRENT RATING, USE ISOLATION RELAYS ('RI') AS SHOWN. (DO NOT CONNECT V TO Vl ISOLATION RELAY NOT NEEDED IF THE THERMOSTAT CONTACTS ARE RATED AT 1.0A. OR ABOVE. INTER - COMPONENT WIRING ALTERNATE 1 WIRING CONFIGURATION --- - - - - -- 24 V. FIELD — LINE V. WIRING 24 V. FACTORY LINE V. WIRING From Dwg. 216341422 Rev. 3 OUTDOOR UNIT (WITH TRANSFORMER) ff - R ! Ll( 1 8:1-1:6-1 -0°L- NIXAGON NBA' MBASNPLNDI SEE NOTE s OUTDOOR UNIT (NO TRANSFORMER) 1 STAGE HEATING / COOLING THERMOSTAT FURNACE NO.1 FURNACE NO. Y W R G lCi SEE NOTES L iI TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEAT / 1 STAGE COOL THERMOSTAT W R G R1 NMAAIION REM PIED MNPLIEDI SEE NOTE I NIOMEN IMO NO. TeNYNCRONlGD NAN IMf MA 1 YMaCNMN FlOSI TIM OOMECICN TWIN Y BEE NOTE 4 R G B/C MOlRION1 REIN NEE NOIE4 NOTES: I. BOTH FURNACES MUST BE POWERED FROI THE SANE IISV. LEO OF CIRCUIT PANEL. 2. INSURE 24V. FURNACE TRANSFORMERS ARE IN PHASE. PRIOR To COMPLETING CONNECTIONS. CHECK VOLTAGE BETWEEN 'N' TERMINALS OF EACH FURNACE. IF VOLTAGE IS GREATER THAN 10V., REVERSE THE BE AN RD SECONDARY LEADS ON ONE OF THE FURNACE TRANSFORMERS. 3. IF OUTDOOR GRIT HAS A 24V. TRANSFORMER, AN ISOLATION RELAY NWT BE INSTALLED. (FIELD SUPPLIED - USE PILOT DUTY RELAY ! 'RC). SUCH AS RETORTS.) SEE ALT. CONNECTION. 4. IF CURRENT EXCEEDS THERMOSTAT CURRENT RATING, USE ISOLATION RELAYS 1'RI'1 AS SHORN. (DO NOT CONNECT N TO WI ISOLATION RELAY NOT NEEDED IF THE THERMOSTAT CONTACTS ARE RATED AT 1.0A. OR ABOVE. 5. CONNECTION NAY BE REQUIRED FOR ELECTRONIC THERMOSTATS. INTER - COMPONENT WIRING ALTERNATE WIRING CONFIGURATION -- - - - - -- - SEE NOTE 4 24 V. \ FIELD - -LINE V. WIRING 24 V. FACTORY LINE V. WIRING From DWQ. 218341423 Ray.2 16 must be used. They shall have common returns with equal pressure drops or ducts with equivalent lengths and sizes. See Field Wiring Diagrams below for proper hookup. 18- CD19D7 -15 A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. Never test for gas leaks with an open flame. Use a com- mercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury, or loss of life. 26 GROUND UNION JOINT DRIP LEG LEFT SIDE PIPING (STANDARD) MANUAL MAIN SHUTOFF VALVE AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF n /' 0 oo OP i M vavVIEW SIM mt. 0 /A n 0 a RIGHT SIDE PIPING (OPTIONAL) TOP VIEW OF RIGHT SIDE PIPING MANUAL MAIN SHUTOFF VALVE GROUND UNION JOINT DRIP LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF A WARNING TO PREVENT AN EXPLOSION OR POSSIBLE INJURY, DEATH AND EQUIPMENT DAMAGE, DO NOT STORE COMBUS- TIBLE MATERIALS, GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS NEAR THE UNIT. 18- CD19D7 -15 Installer's Guide GAS PIPING This unit is shipped standard for left side installation of gas piping. A piping knockout is also provided in the right side for an alternate piping arrangement. The installation of piping shall be in accordance with piping codes and the regulations of the local gas company. Pipe joint compound must be resistant to the chemical reaction with liquefied petroleum gases. Refer to piping Table 9 for delivery sizes. Connect gas supply to the unit, using a ground joint union and a manual shut-off valve as shown in Figure 26. National codes require a condensation drip leg to be installed ahead of the controls as shown in Figure 26. The furnace and its individual shut -off valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. The furnace must be isolated from the gas supply piping by dosing its individual manual shut -off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. A CAUTION Use a backup wrench on the gas valve when Installing gas piping to prevent damage to the gas valve and manifold assembly. NOTE: Maximum pressure to the gas valve for natural gas is 13.8" W.C. Minimum pressure is 5.0" W.C. Maximum pressure to the gas valve for propane is 13.8" W.C. Minimum pressure is 11.0" W.C. All gas fittings must be checked for leaks using a soapy solution before lighting the furnace. DO NOT CHECK WITH AN OPEN FLAME! A WARNING The following warning complies with State of California law, Proposition 65. Hazardous Gases! Exposure to fuel substances or by- products of incomplete fuel combustion Is believed by the state of California to cause cancer, birth defects, or other reproductive harm. SEQUENCE OF OPERATION Thermostat call for heat R and W thermostat contacts dose signaling the control module to run its self -check routine. After the control module has verified that the pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will dose and the ignitor warm up period will begin. The ignitor will heat for approx. 20 seconds, then the gas valve is energized to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 6 second ignition trial period. After the flame sensor confirms that ignition has been achieved, the delay fan ON period (fixed at 45 seconds) begins timing. After the delay of 45 seconds, the indoor blower motor will be energized and will continue to run during the heating cycle. 17 TABLE OF CUBIC FEET PER HOUR OF GAS FOR VARIOUS PIPE SIZES AND LENGTHS PIPE SIZE LENGTH OF PIPE 10 20 30 40 50 60 70 1/2 132 92 73 63 56 50 46 3/4 278 190 152 130 115 105 96 1 520 350 285 245 215 195 180 1 -1/4 1050 730 590 520 440 400 370 This table Is based on pressure drop of 0.3 Inch W.C. and 0.6 SRGR. gas Installer's Guide When the thermostat is satisfied, R and W thermostat contacts open, the gas valve will close, the flames will extinguish, and the induced draft blower will be de -ener- gized. The indoor blower motor will continue to run for the fan off period (fixed at 100 seconds), then will be de -ener- gized by the control module. A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. Never test for gas leaks with an open flame. Use a com- mercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury, or loss of life. START-UP AND ADJUSTMENT PRELIMINARY INSPECTIONS With gas and electrical power "OFF" 1. Duct connections are properly sealed 2. Filters are in place 3. Venting is properly assembled 4. Blower door is in place 1, Turn knob on main gas valve within the unit to the "OFF" position. Turn the external gas valve to "ON". Purge the air from the gas lines. After purging, check all gas connections for leaks with a soapy solution — DO NOT CHECK WITH AN OPEN FLAME. Allow 5 minutes for any gas that might have escaped to dissipate. LP Gas, being heavier than air, may require forced ventilation. Turn the knob on the gas valve in the unit to the "ON" position. COMBUSTION AND INPUT CHECK 1. Make sure all gas appliances are off except the furnace. 2. Clock the gas meter with the furnace operating (deter - mine the dial rating of the meter) for one revolution. 3. Match the "Sec" column in the gas flow (in cfh) Table 12 with the time clocked. 4. Read the "Flow" column opposite the number of seconds clocked. 5. Use the following factors if =raga= For 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading = 2 For in Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading _ 4 For 5 Cu. Ft. Dial Gas Flow CFH = 10X Chart Flow Reading _ 4 6. Multiply the final figure by the heating value of the gas obtained from the utility company and compare to the nameplate rating. This must not exceed the nameplate rating. 7. Changes can be made by adjusting the manifold pres- sure or changing orifices (orifice change may not always be required). To adjust the manifold pressure: a. Turn off all electrical power to the system. b. Attach a manifold pressure gauge to the outlet pressure tap marked "OUT PRESS TAP" on White - Rodgers gas valve model 36F or boss marked "OUT P" on White - Rodgers gas valve model 36G. (See Figure 28 for White - Rodgers gas valve model 36F and Figure 27 for White - Rodgers gas valve model 36G.) For the gas valve model 36F, measurement requires removal of the plug and installation of a barbed fitting. Attach flexible tubing and a mano- meter to the barbed fitting. For the gas valve model 36G, do not remove the pressure tap test screw. Using a 3/32" hex wrench, loosen the pressure tap test screw one turn and install 5/16" flexible tubing and a manometer directly onto the outlet pressure boss. c. Turn on system power and energize valve. d. Remove the regulator adjustment screw cap on the gas valve for manifold pressure adjustment. e. Turn the adjustment nut clockwise to increase the gas flow rate, and counterclockwise to decrease the gas flow rate using a 3/32" hex wench. f. The final manifold pressure setting shall be 3.5" W.C. with an input of no more than nameplate rating and no less than 93% of the nameplate rating, unless the unit is derated for high altitude. g. Replace the regulator adjustment screw cap and tighten securely. h. Turn off all electrical power to the system. i. Remove the manometer and flexible tubing. Remove the barbed fitting and replace the plug or tighten the pressure test screw. j. Turn on electrical power to the system and energize valve. k. Using a leak detection solution or soap suds, check for leaks at plug or pressure boss screw. A CAUTION Replace and/or tighten all plugs removed or loosened when adjusting gas pressure. Leak check the fittings before placing the furnace Into regular service. Failure to follow this warning could result In fire, explosion, or property damage. For LP gases, the final manifold pressure setting shall be 10.5" W.C. with an input of no more than the nameplate rating and no less than 93% of the nameplate rating, unless the unit is derated for altitude. Table 10 lists the main burner orifices shipped with the furnace. If a change of orifices is required to correct the input rate, refer to Table 11. TABLE 9 NATURAL GAS ONLY 18 18- CD19D7 -15 GAS FLOW IN CUBIC FEET PER HOUR 2 CUBIC FOOT DIAL SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW 8 900 29 248 50 144 82 88 9 800 30 240 51 141 84 86 10 720 31 232 52 138 86 84 11 655 32 225 53 136 88 82 12 600 33 218 54 133 90 80 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 15 480 36 200 57 126 96 75 16 450 37 195 58 124 98 73 17 424 38 189 59 122 100 72 18 400 39 185 60 120 104 69 19 379 40 180 62 116 108 67 20 360 41 176 64 112 112 64 21 343 42 172 66 109 116 62 22 327 43 167 68 106 120 60 23 313 44 164 70 103 124 58 24 300 45 160 72 100 128 56 25 288 46 157 74 97 132 54 26 277 47 153 76 95 136 53 27 267 48 150 78 92 140 51 28 257 49 147 80 90 144 50 INPUT RATING BTUH NUMBER OF BURNERS MAIN BURNER ORIFICE DRILL SIZE NAT. GAS LP GAS 40,000 VCD CPI ACO IN) 45 56 60,000 45 56 80,000 45 56 100,000 45 56 120,000 45 56 140,000 45 56 DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER 44 ORF00501 54 ORF00555 45 ORF00644 55 ORF00693 46 ORF00909 56 ORF00907 47 ORF00910 57 ORF00908 48 0RF01099 58 ORF01338 49 ORF00503 59 ORF01339 50 ORF00493 18- CD19D7 -15 TABLE 10 ORIFICE SIZES TABLE 11 PART NUMBERS FOR REPLACEMENT ORIFICES HIGH ALTITUDE DERATE Input ratings (BTUH) of these furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft. If the installation is 2,000 ft. or above, the furnace input rate (BTUH) shall be reduced 4% for each 1,000 ft. above sea level. The furnace input rate shall be checked by clocking the gas flow rate (CFH) and multiplying by the heating value obtained from the local utility supplier for the gas being delivered at the installed altitude. Input rate changes can be made by adjusting the manifold pressure (min 3 0 - max 3.7 in. W.C. - Natural Gas) or changing orifices (orifice change may not always be required). If the desired input rate cannot be achieved with a change in manifold pressure, then the orifices must be changed. LP installations will require an orifice change. IMPORTANT: Reinstall the propane orifices to the same depth as the orifices supplied with the equipment. See Table 13 for help in selecting orifices if orifice change is required. Furnace input rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude. Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT* ** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA. Installer's Guide TABLE 12 19 Orifice Twist Drill Size Installed At Sea Level ALTITUDE ABOVE SEA LEVEL and Orifice Required At Other Elevations 2000 3000 4000 5000 6000 7000 8000 9000 10000 42 43 43 4" 44 45 46 47 44 44 45 45 46 47 47 48 45 45 46 47 47 48 48 50 W 46 v 47 47 48 48 49 49 50 47 47 48 48 49 49 50 51 48 49 49 49 50 50 51 52 54 55 55 55 55 55 22Po) fli2 56 56 55 55 55 56 56 56 56 57 56 2 56 57 57 57 58 59 60 57 59 59 60 60 61 6$ 63 58 60 60 61 62 62 63 64 From National Fuel Gas Code - Table F-4 Installer's Guide TABLE 13 LIGHTING INSTRUCTIONS A WARNING pQ NOT attempt to manually light the burner. Failure to follow this warning could result In property damage, personal Injury or death. Lighting instructions appear on each unit. Each installation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below. Turn on the main electrical supply and set the thermostat above the indicated temperature. The ignitor will automati- cally heat, then the gas valve is energized to permit the flow of gas to the burners After ignition and flame is established, the flame control module monitors the flame and supplies power to the gas valve until the thermostat is satisfied. TO SHUT OFF For complete shutdown: Move the control switch on the main gas valve to the "OFF" position (See Figures 27 and 28). Disconnect the electrical supply to the unit. A CAUTION If this Is done during the cold weather months, provisions must be taken to prevent freeze -up of all water pipes and water receptacles. Failure to follow this warning could result in property damage. Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. This is very important in below freezing weather. If for any reason your furnace should fail to operate damage could result, such as frozen water pipes. 20 CONTROL AND SAFETY SWITCH ADJUSTMENT LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas valve should the furnace become overheated. Since proper operation of this switch is important to the safety of the unit, it must be checked out on initial start up by the installer. To check for proper operation of the limit switches, set the thermostat to a temperature higher than the indicated temperature to bring on the gas valve. Restrict the airflow by blocking the return air or by disconnecting the blower. When the furnace reaches the maximum outlet temperature as shown on the rating plate, the burners must shut off. If they do not shut off after a reasonable time and overheating is evident, a faulty limit switch is probable and the limit switch must be replaced. After checking the operation of the limit control, be sure to remove the paper or cardboard from the return air inlet, or reconnect the blower. AIRFLOW ADJUSTMENT Check inlet and outlet air temperatures to make sure they are within the ranges specified on the furnace rating name- plate. If the airflow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor. A WARNING Disconnect power to the unit before removing the blower door. Failure to follow this warning could result In property damage, personal injury or death. This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. NOTE: Direct drive motors have bearings which are perma- nently lubricated and under normal use, lubrication is not recommended. INDOOR BLOWER TIMING The control module controls the indoor blower. The blower starts approximately 45 seconds after ignition. The FAN - OFF period is approximately 100 seconds from the interrup- tion of gas flow. ROOM AIR THERMOSTAT HEAT ANTICIPATOR ADJUSTMENT Set the thermostat heat anticipator according to the current flow measured, or the settings found in the notes on the furnace wiring diagram (found inside the furnace casing). INSTRUCTIONS TO THE OWNERS In the event that electrical, fuel, or mechanical fail- ures occur, the owner should immediately turn the gas supply off at the manual gas valve, located in the burner compartment (See Figure 26). Also turn off electrical power to the furnace and contact the ser- vice agency designated by your dealer. 18- CD19D7 -15 INTEGRATED FURNACE CONTROL ERROR FLASH CODES Flashing Slow — Normal - No call for Heat Flashing Fast — Normal - Call for Heat Continuous ON — Replace IFC Continuous OFF — Check Power 2 Flashes — System Lockout (Retries or Recycles exceeded) 3 Flashes — Draft Pressure Error - Possible problems: a) Venting problem b) Pressure switch problem c) Inducer problem 4 Flashes -- Open Temperature Limit Circuit 5 Flashes — Flame sensed when no flame should be present 6 Flashes — 115 volt AC power reversed, poor grounding or system voltage too low 7 Flashes -- Gas valve circuit error 8 Flashes — Low flame sense signal 9 Flashes --- Check Ignitor Circuit and Line 'N' to 24VAC 'Common' voltage (5 2 volts) [possible grounding problem] A WARNING Should overheating occur, or the gas supply fail to shut off, shut off the gas valve to the unit before shutting off the electrical supply. Failure to follow this warning could result in property damage, personal injury or death. The following warning complies with State of California law, Proposition 65. A WARNING This product contains fiberglass wool Insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through Inhalation. Glasswool fibers may also cause respiratory, skin, or eye Irritation. PRECAUTIONARY MEASURES • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long- sleeved, loose fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES Eye Contact – Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Skin Contact – Wash affected areas gently with soap and warm water after handling. OPERATING INFORMATION FLAME ROLL -OUT DEVICE All models are equipped with a thermal control device on the burner cover. In case of flame roll-out, the device will cause the circuit to open which shuts off all flow of gas. Installer's Guide ABNORMAL CONDITIONS 1. EXCESSIVE COMBUSTION VENT PRESSURE OR FLUE BLOCKAGE If pressure against the induced draft blower outlet becomes excessive, the pressure switch will shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle (when flame is not present at the sensor), the control module will retry the ignition sequence up to two times after the sensor cools. If ignition is not achieved, it will lockout the furnace. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is restored, if the thermostat still calls for heat. 4. INDUCED DRAFT BLOWER FAILURE • If pressure is not sensed by the pressure switch, it will not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch will cause the gas valve to close and shut the unit down. Carbon monoxide, fire or smoke can cause serious bodily injury, death, and/or property damage. A variety of potential sources of carbon monoxide can be found in a building or dwelling such as gas -fired clothes dryers, gas cooking stoves, water heaters, furnaces and fireplaces. The U.S. Consumer Product Safety Commission recommends that users of gas- burning appliances install carbon monoxide detectors as well as fire and smoke detec- tors per the manufacturer's installation instructions to help alert dwelling occupants of the presence of fire, smoke or unsafe levels of carbon monoxide. These devices should be listed by Underwriters Laboratories, Inc. Standards for Single and Multiple Station Carbon Monoxide Alarms, UL 2034 or CSA International Standard, Residential Carbon Monoxide Alarming Devices, CSA 6.19 NOTE: The manufacturer of your furnace does not test any detectors and makes no representations regarding any brand or type of detector. 18- CD19D7 -15 21 Installer's Gume NOTES 22 18- CD19D7 -15 Literature Order Number File Number Supersedes Stoddng Location 'UD -IN -2H SV- UN- FURN- 11D -IN -21-1 0905 'UD -IN -2G PI Louisville & Webb/Mason- Houston Since the manufacturer has a policy ofcontinuous product and product data improvement it reserves the right to change design and specdhcations without notice. 18- CD19D7 -15 NOTES Installer's Guide 23 Gas Furnace — Induced Draft — Upflow / Horizontal and Downflow / Horizontal — Single Stage Heat Models: .- *UDIA040A9241A *UD1A040A9301A *UD1A060A9241A *UD1A06OA9361A *UD1B060A9361A 1018080A9241A MODEL TYPE RATMGS OO Input BTUH OO Capacity BTUH (ICS) O Temp. rise (Min.-Max.) 'F. BLOWER DRIVE Diameter - Width (In.) No. Used Speeds (No.) CFM vs. in. w.g. Motor HP RP.M. Volts /Ph /Hz COMBUSTION FAN —Type Drive - No Speeds Motor HP -RPM Volts / Ph / Hz FLA FILTER — Furnished? Type Recommended Shipped (No ) VENT —Sine fin.) HEAT EXCHANGER Type - Fired - Unfired Gauge (Fired) ORIFICES —Main Nat. Gas. Qty. — DIU Size LP. Gas Qty. —DrOI Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS — Type Nunber POWER COWL — VIPhIHz O An adty (In Amps) Max Overcurrent Protection (Amps) PIPE CONN. SIZE ON.) DIMENSIONS Crated (In.) WEIGHT Sit ng (1-bs•) / Net ( ) First letter may be "A" or T *UD1BOBOA9361A *UD1BO80A9481A *UD10080A9601A *UD1B100A9361A *UD1B100A9451A *UD1C100A9481A *UD1 C100A96O1A *UD1D100A9721A *UD1C120A9541A *UD1 D120A9601A *UD1D140A9601A IMPORTANT — This document contains a wiring diagram and service information. This Is customer property and is to remain with this unit. Please return to service Information pack upon completion of work. © WARNING DISCONNECT POWER BEFORE SERVICING PRODUCT SPECIFICATIONS 'WIA040A97A7A Upflow / Horizontal 40,000 32,000 30 -60 DIRECT 10x6 1 4 See Fan Performance Table 1/5 1080 115/1/60 Centrifugal Direct -1 1/50 -3180 115/1/60 1.09 Na ROI Velodty 1- 1745 - 1ii. 4 Rand 2 -45 2 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 2 115/1/60 5.4 15 1/2 HxWxD 41314 x 16.12 x 30.12 119 / 110 *DD1A040A9241A *DD1A060I49241A *DD1A060A9361A *DD1 B06OA9361A "DD1B080A9361A *DD1 B080A9451A 'W1AOIOA9301A Upflow / Haaardal 40,000 32,000 30-60 DIRECT 10x6 1 4 See Fan Performance Table 1/3 1075 115/1/60 Centrifugal Direct -1 1/50 -3180 115/1/60 1.09 ND ligh Velocity 1 -17x25 - lin. 4 Rand Alum Steel Alum. Steel 20 20 2 -45 2 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 2 115/1160 9.0 15 1/2 HxWxD 41-314x16. 12x3012 122 / 113 11 111 111111 11111 hill 11111 11111 1111111 III 11111 1111 1111 X342596 P01 *DD1B100A9451A "DD1C100A9481A *DD1C100A9541A *DD1C120A9541A *DD1D120A9601A *DD1D140A9601A O Central Furnace heating designs are certified by AGA and CSA. O For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications, above Input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level. O Based on U.S. government standard tests. - © The above wiring specifications are In accordance with National Electrical Code; however, Installations must comply with local codes. NQIlGE: Since the manufacturer has a policy of continuous product and product data Improvement, It reserves the right to change design and specifications without notice. 0 2005 American Standard Inc. All Rights Reserved 'W1A060119141A Upflow / Horizontal 60,000 47,000 35 -65 DIRECT 10x6 1 4 See Fan Performance Table 1/5 1080 1151/60 Centrifugal Direct -1 1/50 -3180 115/1/60 1.09 Na high Velocity 1 - 17x25 -1n. 4 Rand Alum. Steel 20 3 -45 3 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 3 115/1/60 5.4 15 1/2 HxWxD 41-3/4 x 16-12x 30-12 124 / 115 Page B -XXX 09/05 service Facts MODEL TYPE RATINGS ® Input BTUH O Capacity BTUH (ICS) O Temp. rise (Min. -Max.) T. BLOWER DRIVE Diameter - Width (In.) No. Used Speeds (No.) CFM vs. in. w.g. Motor HP RP.M. Volts /Ph /Hz COMBUSTION FAN — Type Drive - No. Speeds Motor HP - RPM Volts /Ph /Hz RA FILTER— Furnished? Type Recommended Shipped (No.-Size-Thk) VENT —Sae On. HEAT EXCHANGER Type - Fred - Unfired Gauge (Fred) ORIFICES —Main Nat Gas. Qty.— Drill Size LP. Gas Qty. — Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS — Type Number POWER cow —VI PhIHz 0 Anoacity On Amps) Max. Overcommit Protection (Amps) PIPE CONK. SIZE ON.) DIMENSIONS Crated (n.) WEIGHT Shipping (Lbs) / Net (Lbs.) ** UD1A060A9361A was built with a 10' x 7' blower horsing, however the 10' x 7' and 10' x 6' have identical airflow in this model. MODEL TYPE RATINGS Input BTUH O Capacity BTUH (ICS) 0 Temp. Ise (Min.-Max.) °F. BLOWER DRIVE Diameter - Width (In.) No. Used Speeds (No) CFM vs. h w.g. Motor HP RPM Volts /Ph /Hz COMBUSTION FAN —Type Dire - No Speeds Motor HP - RPM Volts! Ph! Hz RA 2 FILTER — Famished? Type Recommended Shipped (No.- Size -Thk) VENT —Size iJ HEAT EXCHANGER Type - Fired • Unfired Gauge (Fred) ORIFICES — Main Na Gas. Qty. — Drill Size LP. Gas Qty. — Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS —Type Number POWER COWL — V /Ph 0 Ar4actly (fa Apps) Max. Overtired Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS crated (In.) WEIGHT Shipping abs.) / Net (Lbs.) 1UD1A060A9361A Upflow / Horizontal 60,000 47,000 30 -60 DIRECT 10x 6" 1 4 See Fan Performance Table 1/3 1075 115/1/60 Centrifugal Direct -1 1/50 -3180 115/1/60 1.09 No High Velocity 1 -17x25 -tin. 4 Round Alum. Steel 20 3 -45 3 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 3 115/1/60 9.0 15 1/2 HxWxD 413/4 x 16.12 x 30-12 PRODUCT SPECIFICATIONS 'UD1B060A9361A Uptlow! Horizontal 60,000 47,000 30 -60 DIRECT 10x7" 1 4 See Fan Performance Table 1!3 1075 115/1/60 Centrifugal Direct -1 1/50 -3180 115/1/60 1.09 No High Velocity 1 -17x25 - lin. 4 Round Alum. Steel 20 3 -45 3 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 3 115/1/60 9.0 15 12 HxWxD 413/4 x 19-12 x 30-12 1271118 137 / 127 O Central Furnace heating designs are certified by AGA and CSA. 0 For U.S. applications, above input ratings (BTUH) are up to Z000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea 'UD1B080A9481A 11D1C080A9601A Upflow / Horizontal Upflow / Horizontal 80,000 84,000 30 -60 DIRECT 10 x 8 1 4 See Fan Performance Table 1/3 1075 115/1/50 Centrifugal Direct - 1/50 -3180 115/1/60 1.09 No High Velocity 1 -17x25 - tin. 4 Round Akan. Steel 20 4 -45 4 -56 Redundant - Single Stage Hot Mace Ignition Multipart Mho! 4 115/1/60 9.8 15 12 HxWxD 413/4 x 19.12 x 30.12 142 / 132 80,000 64,000 25 -55 DIRECT 11x10 1 4 See Fan Performance Table 3/4 1100 115/1/60 Centrifugal Direct -1 1/50 - 3180 115/1/60 1.09 No High Velocity 1- 20x25.fin. 4 Round Alum. Steel 20 Hot Surface lonition Multiport Imhof 4 115/1Ai0 13.8 20 12 HxWxD 413/4x23x30.12 'UD1B080A9241A Upflow/ Horizontal 80,000 64,000 50 -80 DIRECT 9x7 1 4 See Fan Performance Table 1/5 1080 115/1/60 Centrifugal Direct -1 1/50.3180 115/1/60 1.00 No High Velocity 1 -17x25 -tin. 4 Round Alum Steel 20 4 -45 4 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 4 115/1/60 5.4 15 12 HxWxD 41-3/4 x 19-12 x 30.12 100,000 79,000 40 -70 DIRECT 10x7 1 4 See Fan Performance Table 1/3 1075 115/1/60 Centrifugal Direct -1 1150 -3180 115/1/60 1.09 No High Velocity 1- 17x25 - Sin. 4 Round Alum. Steel 20 4 -45 5 -45 4 -56 5 -56 Redundant • Single Stage Redundant - Single Stage Hot Surface Ignition Multipart Inshot 5 115 /1 /60 9.0 15 1/2 HxWxD 41-3/4 x 19-12 x 30.12 151 /162 151 /141 11D1B080A9361A Upflow / Horizontal 80,000 63,000 30 -60 DIRECT 10x7 1 4 See Fan Performance Table 1/3 1075 115/1/60 Centrifugal Direct -1 1/50 - 3180 115/1/60 1.09 No High Velocity 1- 17x25- lin. 4 Round Alum. Steel 20 4 -45 4 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 4 115/1/60 9.0 15 12 HxWxD 41-3/4 x 19-12 x 30.12 139 / 129 142 / 132 level. O Based on U.S. government standard tests. 0 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. 11016100A9361A 'UD1B100A9451A Upflow / Horizontal Upflow / Horizontal 100,000 80,000 35 -65 DIRECT 10x8 1 4 See Fan Performance Table 1/3 1075 115/1/80 Centrifugal Direct -1 1)50.3180 1157/60 1.09 No High Velocity 1.17x25 - lin. 4 Round Alfa. Steel 20 5 -45 5 -56 Redundant - Single Stage Hot Surface Ignition Multipart Inshot 5 115/1/60 92 15 12 HxWxD 413/4 x 19.12 x 30.12 153/143 Page B- 642 -429 MODEL TYPE RATINGS Input BTUH Capacity BTUH (ICS) ® Temp. rise (Min.-Max.) °F. BLOWER DRIVE Diameter - Width (In.) No. Used Speeds (No.) CFM vs. in. w.g. Motor HP RP.M. Volts I Ph I Hz COMBUSTION FAN — Type Drive - No. Speeds Motor HP - RPM Volts /Ph/Hz FLA PRODUCT SPECIFICATIONS 11D1C100A9481A Upflow / Horizontal 100,000 79,000 35.65 DIRECT 10x8 1 4 See Fan Performance Table 12 1075 115 Centrifugal Direct -1 1/50.3180 115 1.09 100,000 79,000 30 -60 DIRECT 11x10 1 4 See Fan Performance Table 1/2 1075 115/1/60 Centrifugal Direct -1 1/50.3180 115/1/60 1.09 Service Facts 1101C100A9601A 'UD10100A9721A Upflow / Horizontal Upflow / Horizontal 100,000 80,000 30 -60 DIRECT 11x10 1 4 See Fan Performance Table 3 1100 115/1/63 Centrifugal Direct -1 1/50 -3180 115/1/60 1.09 FILTER — Furnished? No No No Type Recommended High Velocity High Velocity High Velocity Shipped (No.-Size Thk.) 1- 20x25.1 ir. 1- 20x25 - fin. 1 -24x25 - lin. VENT — Size (in.) 4 Round 4 Round 4 Round HEAT EXCHANGER Type - Fired Alum. Steel Alum. Steel Alum. Steel - Unfired Gauge (Fred) 20 20 20 ORIFICES — Main Nat Gas. Qty.— Drill Size 5 -45 5 -45 5 -45 LP. Gas Oty. —Dri Size 5 -56 5 -56 5— 56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Single Stage PILOT SAFETY DEVICE Type Hot Surface ignition Hot Surface Ignition Hot Surface BURNERS — Type Muitiport Inshot Multiport Inshot Mt:boort Inshot Number 5 5 5 POWER CONN.— V /Ph / Hz 0 115 115/1/60 11511/60 Anpacity (In Amps) 11.6 13.4 13.8 Max. Overcunert Protection (Amps) 15 20 20 PIPE CONN. SIZE (IN.) 12 1/2 1/2 DIMENSIONS HxWxD HxWxD HxWxD Crated (In.) 413/4 x 23 x 30.12 413/4 x 23 x 30.12 41-3/4 x 26.12 x 30.12 WEIGHT Shipping (Lbs.) / Net (Lbs.) 162 / 151 1621151 175 / 163 0 Central Furnace heating designs are certified by AGA and CSA. 0 For U.S. applications, above Input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications, above Input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level. 0 Based on U.S. government standard tests. 0 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. MODEL 11D1C12OA9541A 'UD10120A9601A 'UD1D140A9601A TYPE Upflow / Horizontal Upflow! Horizontal Upflow / Horizontal RATINGS 0 Input BTUH 0 120,000 120,000 140,000 Capacity BTUH (ICS) 0 96,000 96,000 111,000 Temp. rise (Min.-Max.) °F. 35 -65 30 -60 40 -70 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter - Width (In.) 11 x 10 11 x 10 11 x 10 No. Used 1 1 1 4 4 4 Speeds F in w .g. See Fen Performance Table See Fan Performance Table See Fan Performance Table Motor HP 1/2 12 3/4 RP.M. 1075 1075 1075 Volts / Ph / Hz 11511/60 115/1/60 115/1/60 COMBUSTION FAN —Type Centrifugal Direct D Di r Motor HP - RPM 1/50 -3180 1/50 -3180 1/50 -3180 Volts / Ph / Hz 11511/60 115//60 115/1/60 FLA 1.09 1.09 1.09 FILTER — Famished? No No No Type Recommended ligh Velocity High Velocity High Velocity Shipped (No. 1 20x25 - tin 1 - 24 5 - 1in. 1 - 24x25 -11u VENT —Size (n.) 4 Rand 4 Round 4 Round HEAT EXCHANGER Type - Fired Alan Steel Alum. Steel Alan. Steel • Unfired Gauge(Fred) 20 20 20 ORIFICES —Main Nat Gas. Qty. — Drill Sae 6 -45 6 -45 7 -46 LP. Gas OW.—Dra Sae 8 -56 6 -56 7 -56 GAS VALVE Redundant • Single Stage Redundant - Single Stage Redundant - Single Stage PLAT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition B URNERS— Multip 8 M kt 8 Inshot Multipart Inshot Number POWER COWL — 1f I Phi Hz 0 115/1/60 115/1/60 115/1/60 Anpacly On MPs) 13.4 13.4 13.8 Max. Overawed Protection (Amps) 20 20 20 PIPE CONN. SIZE WI.) 1/2 12 12 D IMENSIONS HxWxD HxWxD HxWxD Crated (In.) 41-3/4x 23 x 30.12 413/4 x 26-12 x 30.12 413/4 x 26-12 x 3012 WEIGHT Stepping (I.bs.) / Net (Lbs.) 176 / 164 186 / 174 193 / 181 Page B- 642 -429 3 Service Facts MODEL TYPE RATINGS O Input BTUH O Capacity BTUH (ICS) O Temp. rise (Min. -Max.) °F. BLOWER DRIVE Diameter - Width (In.) No. Used Speeds (No.) CFM vs. in. w.g. Motor HP RPM. Volts / Ph / Hz COMBUSTION FAN — Type Drive - No. Speeds Motor HP - RPM Volts !Ph /Hz FLA PRODUCT SPECIFICATIONS o 'DD1A040A9241A Downfiow / Horizontal 40,000 31,000 30.60 DIRECT 10x6 1 4 See Fan Performance Table 1/5 1075 115/1/60 Centrifugal Direct -1 1/50 - 3180 115/1/6D 1.09 'DD1A060A9241A Downflow / Horizontal 60,000 48,000 35.65 DIRECT 10x7 1 4 See Fan Performance Table 1/5 1075 115/1/60 Centrifugal Direct -1 1/50 - 3180 115/1/60 1.09 'DD1A060A9361A Downflow l Horizontal 60,000 48,000 30.60 DIRECT 11 x 7 1 4 See Fan Performance Table 1/2 1075 115/1/60 Centrifugal Direct -1 1/50.3180 115/1/60 1.09 No Hgh Velocity 2- 14x20 -1n. 4 Round FILTER — Furnished? No No Type Recommended High Velocity High Velocity Shipped (No.Size-Thk) 2 - 14x20.1n. 2 - 14x20 -1 in. VENT — Size (ma 4 Round 4 Round HEAT EXCHANGER Type - Fired Nun. Steel Alum. Steel Alum. Steel - Unfired Gauge (Fred) 20 20 20 ORIFICES — Main Nat Gas. Oty. — Drill Size 2 —45 3 —45 3— 45 LP. Gas Qty. —Drill Size 2 -56 3 -56 3 -56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS — Type Multiport Inshot Moltiport Inshot Mulbport Inshot Number 2 3 3 POWER CONN. — VIPhIHz © 115/1/60 115/1/60 115/1/60 Ampacity 0 9 MO 5.4 5.5 11.6 Max. Overcwrent Protection (Mrs) 15 15 1 PIPE'CONN. SIZE (IN.) 1/2 1/2 1/2 DIMENSIONS HxWxD HxWxD HxWxD Crated (In.) 41-3 x 16.1/2 x 30-12 41-3/4 x 16-1/2 x 30-12 41-3/4 x 16.12 x 30.12 WEIGHT Shipping (Lbs.) / Net (Lbs.) 119 / 109 129 / 119 129 / 119 0 Central Furnace heating designs are certified by AGA and GSA. 0 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level. 0 Based on U.S. government standard tests. 0 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. MODEL 'DD1BO60A9361A 'DD1BO60A9361A 1DD1B08OA9451A TYPE Downfiow / Horizontal Dowrdbw / Horizontal Downitow / Horizontal RATINGS 0 Input BTUH 0 60,000 80,000 80,000 Capacity BTUH (ICS) 0 48,000 64,000 64,000 Temp. rise (Min. -Max.) ° F. 30 -60 35 -65 35 -65 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter -Width (In.) 10 x 7 10 x 7 10 x 8 No. Used 1 1 1 Speeds (No.) 4 4 4 CFM vs. n. w.g. See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 1/3 1/3 1/3 RPM, 1075 1075 1075 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 COMBUSTION FAN Drive - No Speeds —Type Direct -1 Di Direct -1 Motor HP- RPM 1/50 - 3180 1/50.3180 1/50 - 3180 Volts / Ph / Hz 115/1/60 115/1160 115/1/60 FLA 1.09 1.09 1.09 FILTER — Type Recormnerded High Velocity High Velocity High Velocity Shipped (No.Slze -Thk) 2 -14x20 -1n. 2 - 14x20 -1n. 2 -16x20 - tin. VENT —Size pn.) 4 Round 4 Round 4 Round HEAT EXCHANGER Type - Fired Nun Steel Akin. Steel Alum. Steel - Uidred Gauge (Fred) 20 20 20 ORIFICES — Mohr Nat Gas. Qty.— Drill Size 3 -45 4 -45 4 -45 LP. Gas Qty. —Drill Size 3 -56 4 -56 4 -56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS —Type Muftiport Inshot Muftiport Inshot Multiport Mahot Number 3 4 4 POWER CONN. — V I Ph I Hz 0 115/1/60 115/1/60 115/1/60 ArrIPackY (lnAge) 11.6 9.0 9.8 Max. Overcurent Protection (Mrs) 15 15 15 PIPE CONN. SIZE (IN.) 1/2 1/2 1/2 DIMENSIONS HxWxD HxWxD HxWxD Crated (In.) 41-3/4 x 19.1/2 x 30-1/2 41-3/4 x 19.1/2 x 30.1/2 413/4 x 19.12 x 301/2 WEIGHT Shipping (Ibs.) / Net (Lbs.) 135 / 125 146 / 135 146 / 135 4 Page B- 642 -429 MODEL PRODUCT SPECIFICATIONS O 'DD18100A9451A 1/D1C100A9481A Service Facts 'DD1B100A9$41A TYPE Downflow / Horizontal Downfow / Horizontal Downflow / Horizontal RATINGS O Input BTUH O 100,000 100,000 100,000 Capacity BTUH (ICS) O 80,000 80,000 81,000 Temp. rise (Min.- Max.) °F. 35.65 35.65 30 - 60 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter - Width (In.) 10 x 8 10x 8 11 x 10 No. Used 1 1 1 Speeds (No.) 4 4 4 CFM vs. M. w.g. See Fan Performaree Table See Fan Performance Table See Fan Performance Table Motor HP 1/3 1/2 1/2 RP.M. 1075 1075 1075 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 COMBUSTION FAN — Type Centrifugal Centrifugal Centrifugal Drive -No. Speeds Direct -1 Direct -1 Direct -1 Motor HP - RPM 1/50 - 3180 1/50 - 3180 1/50 - 3180 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 FLA 1.09 1.09 1.09 FILTER — Famished? No No No Type Recommended High Velocity High Velocity High Velocity Shipped (No.—Size-1W 2 - 16x20 - aim. 2- 16)20 - tin. 2 - 16x20 -1 n. VENT — Size (In.) 4 Round 4 Round 4 Round HEAT EXCHANGER Type - Fired Alum Steel Alum. Steel Alum Steel - Unfired Gauge (Fred) 20 20 20 ORIFICES —Main Nat Gas. Oty. —Dig Size 5 -45 5 -45 5 -45 LP. Gas Oty. —Drill Size 5 -56 5 -56 5 -56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Simile Stacie PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface lanition BURNERS — Type Multiport Inshot Multiport Inshot Multiper/ Inshot Number 5 5 5 POWER COWL —V / Ph / Hz O 115/1/60 115/1/60 115/1/60 Ampadty (ln Amps) 9.8 11.6 13.4 Max. Overcurrent Protection (Amps) 15 15 20 PIPE CONN. SIZE IN.) 1/2 1/2 1/2 DBIENSIONS HxWxD HxWxD HxWxD Crated (In.) 413/4 x 19-1/2 x 30.12 41- 3(4x23 x 30.12 41-3/4 x23 x 30-12 WEIGHT Shipping (Ibs.) / Net (Lbs.) 156 / 145 166 / 154 167 / 155 O Central Furnace heating designs are certified by AGA and CSA. O For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level. For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, Berate 4% per 1,000 feet for elevations above 4,500 feet above sea level. O Based on U.S. government standard tests. O The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. MODEL 1DD1C120A9541A '0011)120A9601A 'DDID140A9601A TYPE Downfow / Horizontal Downflow / Horizontal Downflow / Horizontal RATINGS Input BTUH O 120,000 120,000 140,000 Capacity BTUH (ICS) O 96,000 96,000 113,000 Terra. rise (Mn. -Max.) °F. 35-65 35 -85 45-75 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter -Width (In.) 11 x 10 11 x 10 11 x 10 No Used 1 1 1 Speeds (No.) 4 4 4 CFM vs. in. w.g. See Fan Performance Table See Fan Pertcxmaree Table See Fan Performance Table Motor HP 1/2 1/2 3/4 RP.M. 1075 1075 1075 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 COMBUSTION FAN —Type Centrifugal Centrifugal Centrifugal Drive - No. Speeds Direct -1 Direct• 1 Direct -1 Motor HP - RPM 1/50 -3180 1/50.3180 1/50 - 3180 Volts / Ph / Hz 115/1/60 115/1/60 1151/60 RA 1.09 1.09 1.09 FB.TER— Furnished? No No No Type Recommended High Velocity High Velocity High Velocity Shipped (No.Size-Tnk.) 2 -16x20 - tin. 2.16,20 - tin. 2 -16x20 - min. VENT — Size (ut.) 4 Round 4 Round 4 Round HEAT EXCHANGER Type - Fired Alum Steel A Steel Alum. Steel - Unfired Gauge (Eked) 20 20 20 ORIHCES —Main Nat Gas. Oty.— Ora Size 6 -45 6 -45 7 -45 LP. Gas Oty. —Ora Size 6 -56 8 -56 7 -56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS —Type Wept Inshot Muliport Inshot Mu /Sport Mshot Number 6 6 7 POWER CONK. —V / RI/ Hz ) 115/1/60 115/1/60 115/1/60 Anpac tty (In Amps) 13.4 13.4 13.8 Max. Overaxrent Protection (Amps) 20 20 20 PIPE CONN. SIZE IN.) 1/2 1/2 1/2 DIMENSIONS HxWxD HxWxD HxWxD Crated (In.) 41-3/4 x 23 x 30.12 413/4 x 26-1/2 x 30.12 41-3/4 x26.12 x 30-1/2 WEIGHT Shipping (Lbs.) / Net (Lbs.) 170 / 158 189 / 176 196 / 183 Page B -642 -429 5 Service Facts A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other deficiencies which could cause an unsafe condition. 4. Close fireplace dampers. 5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. 6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z221.1/NFPA 54 and/or CAN/CGA B149 Installation Codes. 8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas -fired burning appliance to their previous conditions of use. SEQUENCE OF OPERATION Thermostat call for heat R and W thermostat contacts close signaling the control module to run its self -check routine. After the control module has verified that the pressure switch contacts are open and the limit switch(es) contacts are dosed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approx. 17 seconds, then the gas valve is energized to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 4 second ignition trial period. 6 SAFETY SECTION A WARNING The cabinet must have an uninterrupted or unbroken ground according to National Electrical Code, ANSI/NFPA 70 - "latest edition" and Canadian Electrical Code, CSA C22.1 or local codes to minimize personal injury if an electrical fault should occur. A failure to follow this warning could result in an electrical shock, fire, injury, or death. A CAUTION The integrated furnace control is polarity sensitive. The hot leg of the 115 VAC power must be connected to the BLACK field lead. A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. Never test for gas leaks with an open flame. Use a com- mercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal injury, or loss of life. A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious Injury, death or property damage. Improper servicing could result In dangerous operation, serious Injury, death, or property damage. After the flame sensor confirms that ignition has been achieved, the delay to fan ON period begins timing and after approx. 45 seconds the indoor blower motor will be energized and will continue to run during the heating cycle. When the thermostat is satisfied, R and W thermostat contacts open, the gas valve will dose, the flames will extinguish, and the induced draft blower will be de-energized. The indoor blower motor will continue to run for the fan off period (Field selectable at 60,100,140 or 180 seconds), then will be de-energized by the control module. Page B- 642 -429 1. GENERAL INSPECTION — Examine the furnace installation annually for the following items: a. All flue product carrying areas external to the furnace (i.e. chimney, vent connector) are clear and free of obstruction. A vent screen in the end of the vent (flue) pipe must be inspected for blockage annually b. The vent connector is in place, slopes upward and is physically sound without holes or excessive corrosion. c. The return air duct connection(s) is physically sound, is sealed to the furnace and terminates outside the space containing the furnace. d. The physical support of the furnace should be sound without sagging, cracks, gaps, etc., around the base so as to provide a seal between the support and the base. e. There are no obvious signs of deterioration of the furnace. 2. FILTERS — Filters should be cleaned or replaced (with high velocity filters only), monthly and more frequently during high use times of the year such as midsummer or midwinter. 3. BLOWERS — The blower size and speed determine the air volume delivered by the furnace. The blower motor bearings are factory lubricated and under normal operating conditions do not require servicing. If motor lubrication is required it should only be done by a qualified servicer. Annual cleaning of the blower wheel and housing is recommended for maximum air output, and this must be performed only by a qualified servicer or service agency. 4. IGNITER — This unit has a special hot surface direct ignition device that automatically lights the burners. Please note that it is very fragile and should be handled with care. A WARNING Do not touch Igniter. It Is extremely hot. Failure to follow this warning could result In severe bums. 5. BURNER — Gas burners do not normally require scheduled servicing, however, accumulation of foreign material may cause a yellowing flame or delayed igni- tion. Either condition indicates that a service call is required. For best operation, burners must be leaned annually using brushes and vacuum cleaner. Turn off gas and electric power supply. To clean burners, remove the top burner bracket. Lift burners from orifices. NOTE: Be careful not to break igniter when removing burners. Clean burners with brush and/or vacuum cleaner. Reassemble parts by reversal of the above procedure. NOTE: On LP (propane) units, some light yellow tipping of the outer mantle Is normal. Inner mantle should be bright blue. Natural gas units should not have any yellow tipped flames. This condition indicates that a service call is required. For best operation, burners must be cleaned annually using brushes and vacuum cleaner. Page B -642 -429 PERIODIC SERVICING REQUIREMENTS Service Facts NOTE: On LP (propane) units, due to variations in BTU content and altitude, servicing may be required at shorter intervals. A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the installation Instructions for the venting system being placed into operation could result in carbon monoxide poisoning or death. 6. HEAT EXCHANGER/FLUE PIPE — These items must be inspected for signs of corrosion, and/or deterioration at the beginning of each heating season by a qualified service technician and leaned annually for best opera- tion. To clean flue gas passages, follow recommendations below: a. Turn off gas and electric power supply. b. Inspect flue pipe exterior for cracks, leaks, holes or leaky joints. c. Remove burner compartment door from furnace. d. Inspect around insulation covering flue collector box. Inspect induced draft blower connections to the flue pipe connection. e. Remove burners. (See 4.) f. Use a mirror and flashlight to inspect interior of heat exchanger, be careful not to damage the igniter, flame sensor or other components. g. If any corrosion is present, contact a service agency. Heat exchanger should be cleaned by a qualified service technician. h. After inspection is complete replace burners and furnace door. i. Restore gas supply. Check for leaks using a soap solution. Restore electrical supply. Check unit for normal operation. A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious Injury, death or property damage. Never test for gas leaks with an open flame. Use a com- mercially available soap solution made specifically for the detection of leaks to check all connections. A fire or explosion may result causing property damage, personal Injury, or loss of life. 7. COOLING COIL CONDENSATE DRAIN — If a cooling coil is installed with the furnace, condensate drains should be checked and cleaned periodically to assure that condensate can drain freely from coil to drain. If condensate cannot drain freely water damage could occur. (See Condensate Drain in Installer's Guide) A CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 7 COOL "OFF" DELAY HEAT 'OFF' DELAY SW2 SW3 DELAY SWI DELAY ON ON OFF OFF OFF ON ON OFF 60 SEC 100 SEC. 140 SEC 180 SEC ON OFF 0 SEC. 80 SEC * FACTORY SETTING I HLO 5 N/A 9 MV 2 FP 6 T R l o p s 3 TH 7 HLI 11 N/A 4 N/A 8 GND 12 MV service racts JUNCTION BOX I 1 J G 0 = s I • -C W - J > v rN W • L: .._.. IIPORTANT: INTEGRATED CONTROL IS POLARITY SENSITIVE. HOT LEG OF 120V POWER SUPPLY MUST BE CONNECTED TO THE BLACK POWER LEAD AS INDICATED ON WIRING DIAGRAM. OFF ON 2 3 EEO S-0 C J O J 1C o >CU mc.2 8 WIRE BUNDLE 1 • 1 • 1 ■ ch GND —8K /6 ECM MEM Li PM J4I[ii WIRING DIAGRAM WH /6 RD /I M/ BL /I C MANUAL RESET FLAME ROLLOUT SWITCH BR .8K /6— BK /5 WH /6 WH /5— YL OR RD /I BL /I GR f_ BL RD WH YL /5 r -- (continued on next page) OR YL GND AIN GAS VALVE BK/5 WH /5 YL /4 WH o , FLAME SENSOR 1 EDUNDANT LIMIT SWITCH TCO -A r BURNER COMPARTMENT BLOWER COMPARTMENT 8K. . DK /i■ DOOR SWITCH WH A "B" SLIGHT LOW VOLTAGE TERMINAL BOARD X -C INTEGRATED FURNACE CONTROL (IFC) DIAGNOSTIC TWIN Y W PRESSURE SWITCH r MA - RESET FLAME WH ��--{{ �� ROLLOUT SWITCH �.L = HSI SEE TABLE 'A' U2 N CO BK /4 001%1 A ARK AF KFo -H MUM- -R IND-H ■Q IGN-H=® IND-N 3 IGN-N■ z 6AMP1 R O C '120 YL /2 • 24V YL OR RD /I BL /I BL RD YL/5- USE ■ SEE NOTE ' ' 1 TCO-B (THERMOSTAT Y W R G C • REVERSE FLOW SWITCH SEE NOTES 2 AND 3 1 YL /3 YL /5 ■ _ WIRE BUNDLE ■ Fiom Dwg. D342567 Rev. 1 Page B- 642 -429 TABLE "A" SPEED TAPS FOR I.D. FAN MOTOR MODEL HEAT PARK PARK "A" "B" "C" •UDIA040A924I ## YL RD BL •UDIA040A9301#1 RD BL YL *UDIA060A9241#1 BL RD YL *UDIAO60A9361 #11 YL RD BL •UDIB060A9361111 RD BL YL *UDIB080A9241 ## BL RD YL *UDIB080A9361 ## BL RD YL *UDIB080A9481 ## BL RD YL •UDIC080A9601 ## RD BL YL •UDIBIOOA936I ## BL RD YL •UDIB100A9451 ## BL RD YL •UDICIOOA948I ## BL RD YL *UDICIOOA960111# YL BL RD •UDIDIOOA9721 ## RD YL BK *UDICl20A9541 ## BL RD YL *UDIDI20A9601 ## BL RD YL *UDIDI40A9601 ## BL RD YL * PREFIX MAY BE "A" OR "T" I SUFFIX MAY BE "A" THROUGH "Z" RD = LOW BL = MED.HIGH YL = MED. LOW BK = HIGH IFC LINE-H COOL -H HEAT -H PARK PARK XMFR-H EAC-H HUM -H CIR -N LINE -N XMFR-N EAC -N HUM -N IND -H IND -N IGN -H IGN -N TR TH FP GND INOT USED HLO INOT USED INOT USED PS HLI I MV TWIN MV •.• .H 62 3 ' i..2 ' 1r GRW GND BK DOOR SWITCH J.. 0 a a U m a a 10 © U BL RD GR Page B- 642 -429 115 VOLT 60 HZ. I PH POWER SUPPLY PER LOCAL CODE BK /6 WH /6 BK /5 ��_, GND WH /S WH HSI FLAME SENSOR _ 0 - � FP FLAME SENSOR L/5 YL /3 — YL /4 Y L LINE TH 24 VAC (HOT) J _ J II CHASSIS GROUND T CF CAPACITOR N NEUTRAL TR 24 VAC (COMMON) TCO -B FRS FRS HSI HOT SURFACE O GND GROUND NV MAIN GAS VALVE PS TCO - II IGNITER p B/C COMMON TNS TRANSFORMER R COIL HLO HIGH LIMIT OUTPUT ✓ O o DOOR SWITCH 8 HLI HIGH I IMIT INPUT OR 0-r _ YL/I —r-7 J YL /2 I II II.Il�1l�1l�IIMIIMII�II�II�IIMII�II1 f ca I. IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST BE REPLACED, IT MUST BE WITH WIRE HAVING A TEMPERATURE RATING OF AT LEAST 105 C. 2. THERMOSTAT HEAT ANTICIPATOR SETTING: .38 AMPS 3. FOR PROPER OPERATION OF COOLING SPEED, "Y" TERMINAL MUST BE CONNECTED TO THE ROOM THERMOSTAT. 4. THESE TERMINALS PROVIDE 120V POWER CONNECTIONS FOR ELECTRONIC AIR CLEANER (EAC) AND HUMIDIFIER (HUM). MAX. LOAD: 1.0 AMPS EACH. 5. WHEN TWINNING TWO FURNACES, BOTH UNITS MUST BE CONNECTED TO THE SAME 115 VAC PHASE CONNECT THE TWO UNITS 'TWIN' TERMINALS WITH 14 TO 22 AWG. W RE. YL VALVE 1 —_J Y W R G C I I I I I I — I - -1 - I – I 1— Y W R G C THERMOSTAT SEE NOTES 2 AND 3 SEE NOTE 5 WH /I uD-1 D342561P01 REVOI SCHEMATIC DIAGRAM FLASHING SLOW: NORMAL - NO CALL FOR HEAT FLASHING FAST: NORMAL - CALL FOR HEAT CONTINUOUS ON: REPLACE IFC CONTINUOUS OFF: CHECK POWER 2 FLASHES: EXTERNAL LOCKOUT (RETRIES OR RECYCLES EXCEEDED) 3 FLASHES: PRESSURE SWITCH ERROR 4 FLASHES: OPEN LIMIT DEVICE � II_ II_ II _II_II_Il_II_11_Il_II- II- IIIMIII■ II r TCO T LINE CUT OUT FACTORY 24 V WIRING 011, PS PRESSURE SWITCH ■ - .. LINE } f IELD — - 24 V WIRING I I I • r FRS FLAME ROLLOUT SWITCH ** INTERNAL THERMAL PROTECTION liffil III II i i D342567P01 Service Facts ® WARNING HAZARDOUS VOLTAGE: DISCONNECT ALL ELECTRICAL POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. L CAUTION USE COPPER CONDUCTORS ONLY! UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS. FAILURE TO DO SO MAY CAUSE DAMAGE TO THE EQUIPMENT. INTEGRATED FURNACE CONTROL REPLACE WITH PART CNT03076 OR EOUIVALENT INPUT: 25 VAC, 60 HZ. XFMR SEC. CURRENT: 450 MA. MV OUTPUT: 1.5 A @ 24 VAC IND OUTPUT: 2.2 FLA, 3.5 LRA @ 120 VAC CIRC. BLOWER OUTPUT: 14.5 FLA, 26 LRA 0 120 VAC HUMIDIFER & AIR CLEANER MAX. LOAD: 1.0 A 0 120 VAC IGNITER OUTPUT: 2.0 A @ 120 VAC DIAGNOSTIC CODES u 5 FLASHES: FLAME SENSED WHEN NO FLAME SHOULD BE PRESENT 6 FLASHES: 115 VAC POWER REVERSED POLARITY OR POOR GROUNDING 7 FLASHES: GAS VALVE CIRCUIT ERROR 8 FLASHES: LOW FLAME SENSE SIGNAL 9 FLASHES: CHECK IGNITER i III II BK WH YL OR BLACK WHITE YELLOW ORANGE GR BR RD BL GREEN BROWN RED BLUE WIRE COLOR BK /I 1 - NUMBER ID IIF ANY) From Dwg. D342567 Rev. 1 9 COOL "OFF' DELAY SWI DELAY ON 0 SEC* OFF 80 SEC HEAT "OFF' DELAY SW2 SW3 DELAY ON OFF 60 SEC ON ON 100 SEC* OFF ON 140 SEC OFF OFF 180 SEC * FACTORY SETTING I HLO 5 N/A 9 MV 2 FP 6 TR 10 PS 3 TH 1 HLI II N/A 4 N/A 8 GND 12 MV Service Facts BLOWER COMPARTMENT SAFETY INTERLOCK JUNCTION BOX • 0 L: OFF ON 11 2= 3 CCD S -1 cc 01 Co Gli GND BK N.a �WH / I ■ m 0 F0R_TANT INTEGRATED CONTROL IS POLARITY SENSITIVE. HOT LEG OF 120V POWER SUPPLY MUST BE CONNECTED TO THE BLACK POWER LEAD AS INDICATED ON WIRING DIAGRAM. =XL'J 0JK > 0 CC r 0 I; CF WIRE BUNDLE I MENAI • GR YL OR RD /I BL /I GR BL RD WH YL /5 WIRING DIAGRAM WH /I r — 1 — YL /2 YL /I LIMIT MIT SWITCH TCO -A RD /I M/ r— MANUAL RESET FLAME m GND ROLLOUT SWITCH BK /I BK= r (A "C" 1--- -1 1 COOL -H PARK PARK LINE-H XEA -H EACC -H Xfe - HU GND BK /6— BK/5— WH/6— WH /5— WH /6 BK /6 CO INTEGRATED FURNACE CONTROL (IFC) DIAGNOSTIC TWIN Y ',LIGHT LOW VOLTAGE TERMINAL BOARD 11 I I I SEE NOTE 5 TCO -8 'THERMOSTAT Y W R G C' REVERSE FLOW SWITCH SEE NOTES 2 AND 3 YL /3 �}- YL /5 ■ l ∎ ■ — ■ ∎ ■ — ■ t• ■ is ■ ∎ ■ — ■ •∎ ■ t• ■ ∎ ■ — ■ •• ■ • . BURNER COMPARTMENT BLOWER COMPARTMENT BL /I C YL /2 YL /4 FLAME SENSOR WH /5 BK /5 IND -H IGN-H IND-N IGN -N X -C BK /4 15 AMP` W R O C GND OR YL AIN r GAS L___JVALVE TN 'I20 L NNE -N H -N EAC -M 3 XEMR -N CIRCIR� Cr ro r � Q , C� aifig REDUNDANT WH HSI SEE TABLE "A" YL OR RD /I BL /I GR BL YL /5 W FUSE � 1 24V 1 ° PRESSURE I SWITCH L = J MANUAL RESET FLAME ROLLOUT SWITCH WIRE BUNDLE From Dwg. D342568 Rev. 1 (continued on next page) 10 Page B- 642 -429 BLOWER COMPARTMENT SAFETY INTERLOCK R H ;•; # N ..Q 1 : 1 , 3 N ;42; • [21 DOOR SWITCH GND G R WH/I BK IFC LINE-H COOL -H HEAT -H PARK PARK XMFR -H i EAC-H HUM -H CIR -N LINE-N XMFR-N EAC-N HUM -N IND -H IND -N IGN-H IGN -N TR TH I FP GND INOT USED HLO 'NOT USED NOT USED I PS HLI I MV MV 0 N BK /2 N 0 m 0 U 10 BK /I rBK L'A' I•BK /4 Page B-642-429 'SEE NOTE #4 BL RD TWIN Y W R G C ESSERE I I I I I _t- i t i- 4-- Y W R G C THERMOSTAT 115 VOLT 60 HZ. I PH POWER SUPPLY PER LOCAL CODE • WH /IT WH /4.1 ii� TNS:120 }24V: L_.. • 1 BK /6 WH /6 BK/5 WH WH /5 WH — HSI WH — =3 FLAME GR SENSOR GND OR YL WI I L / GAS ® RD /I—' M VALVE I SEE NOTES 2 AND 3 SEE NOTE 5 J � L /5 YL /3rfr . YL /4 TCO -BB L FR S B PS TCO -A r i o � YL /2 DO-i D342568P01 REVOI SCHEMATIC DIAGRAM TABLE "A" SPEED TAPS FOR I.D. FAN MOTOR MODEL •DDIA040A9241 11# •DDIA060A9241 ## 4DDIA060A9361 ## •DD16060A9361 11# 4DOIB080A9361 ## •DDIB080A9451 ## •DOID100A9451 ## •DDIC100A9481 ## •DO ICI00A954I ## 4DDIC120A9541 1# •DDIDI20A9601 ## •DDID140A9601 ## HEAT A' YL BL YL RD BL BL BL BL YL BL BL BL PARK "B" RD RD RD BL RD RD RD RD RD RD RD RD PARK "C" BL YL BL YL YL YL YL YL BL YL YL YL • PREFIX MAY BE "A' OR "T" # SUFFIX MAY BE 'A" THROUGH "Z" RD : LOW TL : MED. LOW BL = MED.HIGH BK = HIGH FLASHING SLOW: NORMAL - NO CALL FOR HEAT FLASHING FAST: NORMAL - CALL FOR HEAT CONTINUOUS ON: REPLACE IFC CONTINUOUS OFF: CHECK POWER 2 FLASHES: EXTERNAL LOCKOUT (RETRIES OR RECYCLES EXCEEDED) 5 FLASHES: FLAME SENSED WHEN NO FLAME SHOULD BE PRESENT 6 FLASHES: 115 VAC POWER REVERSED POLARITY OR POOR GROUNDING 7 FLASHES: GAS VALVE CIRCUIT ERROR 8 FLASHES: LOW FLAME SENSE SIGNAL 3 FLASHES: PRESSURE SWITCH ERROR 9 FLASHES: CHECK IGNITER � 4 FLASHES: OPEN LIMIT DEVICE II�II�II- II�II�II�II�11�11�11�11�11�11■ TCO THERMAL CUT OUT PS PRESSURE SWITCH FRS FLAME ROLLOUT SWITCH •• INTERNAL THERMAL PROTECTION Q, FP FLAME SENSOR 1 _.,_E CHASSIS GROUND .I CF CAPACITOR HSI HOT SURFACE G IGNITER p j COIL o o DOOR SWITCH b 11III111II111II111II111II111II111II111II111II111II111II111II111II■ MOM I. IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST BE REPLACED, IT MUST BE WITH WIRE HAVING A TEMPERATURE RATING OF AT LEAST 105 C. 2. THERMOSTAT HEAT ANTICIPATOR SETTING: .38 AMPS 3. FOR PROPER OPERATION OF COOLING SPEED, 'Y' TERMINAL MUST BE CONNECTED TO THE ROOM THERMOSTAT. 4. THESE TERMINALS PROVIDE 120V POWER CONNECTIONS FOR ELECTRONIC AIR CLEANER (EAC) AND HUMIDIFIER (HUM). MAX. LOAD: 1.0 AMPS EACH. 5. WHEN TWINNING TWO FURNACES, BOTH UNITS MUST BE CONNECTED TO THE SAME 115 VAC PHASE CONNECT THE TWO UNITS 'TWIN' TERMINALS WITH 14 TO 22 AWG. WIRE. i i i i DIAGNOSTIC CODES LINE )FACTORY 24 y WIRING ■ � i ■LINE } FIELD 24 V WIRING i D 342568P01 Service Facts m WARNING HAZARDOUS VOLTAGE: DISCONNECT ALL ELECTRICAL POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. LE CAUTION USE COPPER CONDUCTORS ONLY! UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS. FAILURE TO DO SO MAY CAUSE DAMAGE TO THE EQUIPMENT. INTEGRATED FURNACE CONTROL REPLACE WITH PART CNT03016 OR EQUIVALENT INPUT: 25 VAC, 60 HZ. XFMR SEC. CURRENT: 450 MA. MV OUTPUT: 1.5 A 0 24 VAC IND OUTPUT: 2.2 FLA, 3.5 LRA 0 120 VAC CIRC. BLOWER OUTPUT: 14.5 FLA, 26 LRA 0 120 VAC HUMIDIFER & AIR CLEANER MAX. LOAD: 1.0 A 0 120 VAC IGNITER OUTPUT: 2.0 A 0 120 VAC GND B/C HLO HI I i LINE NEUTRAL GROUND COMMON HIGH LIMIT OUTPUT HIGH I IMIT INPUT i BK BLACK WH WHITE TL YELLOW OR ORANGE GR BR RD BL GREEN BROWN RED BLUE WIRE COLOR BK /I 1 - NUMBER ID (IF ANY) TH 24 VAC (HOT) TR 24 VAC (COMMON) MV MAIN GAS VALVE TNS TRANSFORMER From Dwg. D342568 Rev. 1 11 FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (IN. W.C.) MODEL SPEED TAP 0.10 020 0.30 0.40 0.50 0.60 0.70 0.80 0.90 4 - HIGH - Black 1018 1004 982 950 910 860 802 763 660 'UD1A040A9241A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 847 716 832 701 809 678 779 648 742 610 697 585 644 512 585 452 517 384 1 - LOW - Red 617 599 575 544 507 463 413 357 294 4- HIGH - Black 1307 1262 1211 1154 1092 1023 949 869 783 •UD1A040A9301A 3 - MED. -HIGH - Blue 2 - MED.-LOW - Yellow 1172 1030 1140 1007 1100 976 1053 938 996 893 937 840 867 779 791 712 707 636 1 - LOW - Red 892 876 856 827 789 744 691 630 561 4 - HIGH - Black 1013 997 973 941 901 852 796 731 659 'UD1AO60A9241A 3 - MED.-HIGH - Blue 2 - MED. -LOW - Yellow 835 712 821 702 800 683 771 655 734 617 689 571 636 516 575 452 506 379 1 - LOW - Red 611 596 573 543 505 459 406 345 277 4 - HIGH - Black 1426 1389 1345 1298 1236 1171 1099 1020 934 •UD1A060A9361A 3 - MED. -HIGH - Blue 1243 1225 1197 1160 1113 1057 991 916 831 'UD1 B060A9361A 2 - MED.- LOW - Yellow 1042 1039 1027 1005 973 931 879 817 745 1 - LOW - Red 900 903 895 877 848 809 760 700 629 4 - HIGH - Black 1115 1094 1060 1014 956 886 803 708 600 'UD1B080A9241A 3- MED.-HIGH -Blue 2 - MED.-LOW - Yellow 919 772 912 767 891 750 857 722 809 681 747 629 671 565 582 489 478 401 1 - LOW - Red 643 655 648 622 577 512 428 325 203 4 - HIGH - Black 1393 1384 1364 1335 1296 1247 1189 1120 1042 •uD1 BOSOAS361A 3 - MED. -HIGH - Blue 2 - MED.-LOW - Yellow 1210 1046 1209 1052 1198 1047 1177 1033 1147 1008 1107 973 1058 928 999 873 930 808 1 - LOW - Red 900 903 895 888 869 842 808 766 717 4 - HIGH - Black 1476 1464 1441 1408 1363 1307 1241 1163 1074 'UD1 B100A9361A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 1249 1020 1257 1046 1058 1234 1050 1203 1028 1158 990 1101 936 1030 866 946 780 1 - LOW - Red 873 887 890 883 864 834 794 742 680 4 - HIGH - Black 1839 1821 1796 1756 1710 1573 1480 1392 •UD18080A9481A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 1323 1092 1325 1090 1329 1091 1083 1308 1076 I) 0) S r r 1246 1040 1201 1005 1165 970 1 - LOW - Red 788 783 780 768 758 719 674 630 4 - HIGH - Black 2308 2281 2254 2209 2163 2095 1950 1873 'UDiCO80A9601A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 2006 1690 1997 1691 1987 1691 1960 1683 1933 1674 1888 1651 r V- 1780 1556 1718 1485 1- LOW - Red 1437 1437 1437 1434 1431 1418 1369 1334 4 - HIGH - Black 1771 1731 1682 1624 1556 1479 1392 1296 1191 *UD1B100A9451A 3 - MED.- HIGH - Blue 2 - MED.-LOW - Yellow 1375 1127 1371 1141 1355 1140 1328 1124 1289 1094 1238 1049 1176 989 1102 914 1016 825 1 - LOW - Red 780 815 829 822 796 749 681 593 485 4- HIGH - Black 1880 1846 1799 1740 1669 1595 1489 1381 1260 'UD1C100A9481A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 1662 1428 1635 1421 1598 1402 1551 1370 1493 1326 1424 1269 1345 1199 1256 1117 1157 1022 1- LOW - Red 1208 1215 1210 1193 1164 1124 1073 1009 935 4 - HIGH - Black 2104 2001 1929 1676 'UD1C100A9601A 3 - MED.-HIGH - Blue 2 - MED.- LOW - Yellow 1597 1800 1567 1745 1572 1377 1- LOW - Red 1443 1419 1395 1381 1367 1335 1302 1256 1209 4 - HIGH - Black 2067 1752 'UD1C120A9541A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 1839 1619 1- LOW - Red 1427 1421 1414 1400 1386 1357 1327 1285 1243 'UD1D100A9721A HIGH - Black 2458 2432 2387 2342 2275 2208 2125 2041 SEE NOTE 1 SEE NOTE 1 4 - HIGH - Black 2447 2401 2249 2173 2097 1994 1892 *UD1D100A9721A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 2097 1753 2088 1750 1748 00 N � 2028 1716 1970 1690 1912 1665 1831 1594 1750 1523 1- LOW - Red 1459 1456 ..53 1434 1407 1380 1335 1289 4 - HIGH - Black 2101 'UDi D120A9601A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 1881 1632 u§ 1 - LOW - Red 1423 1415 1407 1391 1375 1300 1246 1192 4 - HIGH - Black 2143 1908 'UD1D140A9601A 3- MED. - HIGH - Blue 2 - MED.-LOW - Yellow 1949 1656 1797 1706 1518 1- LOW - Red 1450 1446 1442 1427 1411 1383 1298 1241 Service Facts NOTE 1: HIGH SPEED CFM IS BASED ON BOTTOM AND SIDE RETURN AIR OPTION for this model. Medium Hi, Medium Lo, and Lo speed taps for this model do not have improved airflow with the addition of side return. D341710 Rev. 02 12 Page B -642 -429 FURNACE AIRFLOW (CFM) VS. STATIC PRESSURE (ins. w.g.) MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 4 - HIGH - Black 1070 1033 1000 960 920 860 810 740 - *DD1A040A9241A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 870 740 850 720 823 690 790 663 753 627 813 588 667 547 613 483 490 - 1 - LOW - Red 633 600 577 543 507 463 420 360 - 4 - HIGH - Black 1200 1155 1111 1056 1001 924 848 774 701 *DD1A060A9241A 3 - MED.-HIGH - Blue 2 - MED. -LOW - Yellow 1025 838 988 808 951 779 905 742 859 704 797 646 735 588 646 502 558 415 1 - LOW - Red 722 689 656 618 579 528 478 376 275 4 - HIGH - Black 1480 1429 1375 1318 1282 1100 1112 1029 959 * DD1A060A9361A 3 - MED. -HIGH - Blue 1302 1276 1229 1188 1141 1088 1024 953 882 * DD1 B060A9361 A 2 - MED.-LOW - Yellow 1 - LOW - Red 1115 956 1100 947 1070 918 1035 888 1000 859 965 824 918 788 859 741 790 682 4 - HIGH - Black 1523 1496 1463 1420 1369 1310 1243 1172 1100 *DD1B080A9361A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 1317 1123 1307 1119 1261 1106 1242 1082 1223 1056 1175 1016 1122 976 1068 930 1000 880 1 - LOW - Red 942 943 931 920 898 868 833 795 760 4 - HIGH - Black 1798 1750 1692 1642 1575 1500 1425 1325 1225 * DD1B080A9451A 3 - MED.-HIGH - Blue 1384 1367 1333 1300 1275 1233 1192 1142 1083 2 - MED.-LOW - Yellow 1210 1150 1075 1042 1008 967 925 867 1 - LOW - Red 1005 970 808 775 767 733 700 675 617 4- HIGH 1767 1731 1669 1615 1469 1392 1300 1146 *DD1B100A9451A 3- MED. Blue 2 - MED. - allow 1382 1130 1354 1138 1323 1115 1292 1085 N O T 1207 1015 1177 977 1108 938 1038 877 1 - LOW • Red 840 831 815 792 731 700 654 625 4- HIGH - Black 1915 1865 1805 1740 1670 1587 1500 1370 *DD1C100A9481A 3 - MED. -HIGH - Blue 2 - MED.-LOW - Yellow E T T 1627 1398 1605 1387 1575 1375 1535 1347 1482 1318 1421 1275 1330 1190 1220 1095 1- LOW - Red 1208 1205 1195 1166 1140 1105 1045 970 4 - HIGH - Black 1842 *DD1C100A9541A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 1- LOW - Red 1492 1467 1442 1414 1385 1346 1307 1243 1179 4 - HIGH - Black 2241 2202 2163 2106 2049 1979 1908 1804 1700 * 3 - MED.-HIGH - Blue 1981 1962 1942 1904 1866 1805 1743 1680 1617 DD1C120A9541A 2 - MED. - Yellow 1721 1705 1688 1671 1653 1611 1569 1515 1461 1 - LOW - Red 1476 1466 1456 1440 1423 1392 1361 1302 1243 4 - HIGH - Black 2049 1804 *DD1D120A9601A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 1866 1653 1680 1515 1- LOW - Red 1476 1466 1456 1440 1423 1392 1361 1302 1243 4 - HIGH - Black 10 (D O (0 �g '- ' 2050 1877 *DD1D140A9601A 3 - MED. -HIGH - Blue 2 - MED.-LOW - Yellow 1649 1- LOW - Red 1527 1507 1473 1459 1422 1384 1329 1273 AIRFLOW ADJUSTMENT Check inlet and outlet air temperatures to make sure they are within the ranges specified on the furnace rating name- plate. If the airflow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor. A WARNING Disconnect power to the unit before removing the blower door. Failure to follow this warning could result In personal Injury from moving parts. Page B -642 -429 Service Facts Ttus um t is equipped with a mower door awitcn wnicn cu power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes All panels must be securely closed at all times for safe operation of the furnace. 13 CFM VS. TEMPERATURE RISE MODEL CFM (CUBIC FEET PER MINUTE) 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 *UD1A040A9241A 59 49 42 37 33 30 *UD1A040A9301A 59 49 42 37 33 44 40 *UD1A060A9241A 63 56 49 44 40 37 34 32 *UD1A060A9361A 56 49 44 40 37 34 32 *UD1B060A9361A 56 49 44 40 37 34 32 *UD1B080A9241A 74 66 59 54 48 44 41 *UD1B080A9361A 59 54 49 46 42 49 46 44 41 *UD1B080A9481A 58 52 49 46 42 40 37 35 33 39 37 *UD1C080A9601A 54 49 46 42 40 37 35 33 31 30 28 27 26 31 *UD1B100A9361A 67 62 57 53 49 56 52 49 47 44 42 40 *UD1B100A9451A 62 57 53 49 46 44 41 47 ` 44 42 40 *UD1C100A9481A 67 62 57 53 49 46 44 41 39 37 49 47 45 *UD1C100A9601A 62 57 53 49 46 44 41 39 37 35 34 _ 32 31 *UD1D100A9721A 62 57 53 49 46 44 41 39 37 35 34 32 31 *UD1C120A9541A 63 59 56 52 49 47 44 42 40 *UD1D120A9601A 59 56 52 49 47 44 42 _ 40 *UD1D140CA9601A 69 65 61 58 55 52 49 47 45 CFM VS. TEMPERATURE RISE MODEL CFM (CUBIC FEET PER MINUTE) 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 *DD1A040A9241A 59 49 42 37 33 *DD1A060A9241A 63 56 49 44 40 D1A060A9361A 56 49 44 40 37 34 32 _ 'DD1B060A9361A 56 49 44 40 37 34 32 *DD1B080A9361A 59 54 49 46 42 *DD1B080A9451A 64 57 52 48 44 41 *DD1B100A9451A 62 57 53 49 46 44 41 *DD1C100A9481A 62 57 53 49 46 44 41 39 37 *DD1C100A9541A 62 57 53 49 46 44 41 39 37 35 34 32 31 *DD1C120A9541A 59 56 52 49 47 44 42 40 *DD1D120A9601A 59 56 52 49 47 ` 44 42 40 *DD1D140A9601A 69 65 61 58 55 52 49 47 45 service Facts INDOOR BLOWER TIMING Heating: The control module controls the indoor blower. The blower start is fixed at 45 seconds after ignition. The FAN - OFF period is field selectable by dip switches at 60,100,140, or 180 seconds. The factory setting is 100 seconds (See wiring diagram). Cooling: The fan delay off period is factory set at 0 seconds. The option for 80 second delay off is field selectable (See wiring diagram). 14 • First letter may be 'A' or T NOTE: Direct drive motors have bearings which are permanently lubricated and under normal use, lubrication Is not recom- mended. A WARNING Disconnect power to the unit before removing the blower door. Failure to follow this warning could result in personal Injury from moving parts. om C34171 i Sh.1 R rom cs4171 z 5n. i Fiev Page B -642 -429 ABNORMAL CONDITIONS 1. EXCESSIVE COMBUSTION VENT PRESSURE OR FLUE BLOCKAGE If pressure against the induced draft blower outlet becomes excessive, the pressure switch will shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle (when flame is not present at the sensor), the control module will retry the ignition sequence up to two times after the sensor cools. If ignition is not achieved, it will lockout the furnace. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is restored, if the thermostat still calls for heat. 4. INDUCED DRAFT BLOWER FAILURE If pressure is not sensed by the pressure switch, it will not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch will cause the gas valve to dose and shut the unit down. A WARNING Should overheating occur, or the gas supply fall to shut off, shut off the gas valve to the unit before shutting off the electrical supply. Failure to follow this warning could result In property damage, personal Injury, or death. Page B- 642 -429 Service Facts A WARNING BODILY INJURY CAN RESULT FROM HIGH VOLTAGE ELECTRICAL COMPONENTS, FAST MOVING FANS, AND COMBUSTIBLE GAS. FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION AND SERVICING, THE ELECTRICAL SUPPLY MUST BE DISCONNECTED AND THE MAIN GAS VALVE MUST BE TURNED OFF. IF OPERATING CHECKS MUST BE PERFORMED WITH THE UNIT OPERATING, IT IS THE TECHNICIANS RESPONSIBILITY TO RECOGNIZE THESE HAZARDS AND PROCEED SAFELY. A WARNING The following warning complies with State of California law, Proposition 65. Hazardous Gases! Exposure to fuel substances or by- products of Incomplete fuel combustion Is believed by the state of California to cause cancer, birth defects, or other reproductive harm. The following warning complies with State of California law, Proposition 65. A WARNING This product contains fiberglass wool Insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye Irritation. 15 INTEGRATED FURNACE CONTROL ERROR FLASH CODES Flashing Slow - -- Normal - No call for Heat Flashing Fast - -- Normal - Call for Heat Continuous ON - -- Replace IFC Continuous OFF - -- Check Power 2 Flashes - -- System Lockout (Retries or Recycles exceeded) 3 Flashes - -- Draft Pressure Error - Possible problems: a) Venting problem b) Pressure switch problem c) Inducer problem 4 Flashes - -- Open Temperature Limit Circuit 5 Flashes - -- Flame sensed when no flame should be present 6 Flashes - -- 115 volt AC power reversed, poor grounding or system voltage too low 7 Flashes - -- Gas valve circuit error 8 Flashes - -- Low flame sense signal 9 Flashes - -- Check Ignitor Circuit and Line 'N' to 24VAC "Common" voltage (5 2 volts) [possible grounding problem] ABNORMAL CONDITIONS 1. EXCESSIVE COMBUSTION VENT PRESSURE OR FLUE BLOCKAGE If pressure against the induced draft blower outlet becomes excessive, the pressure switch will shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle (when flame is not present at the sensor), the control module will retry the ignition sequence up to two times after the sensor cools. If ignition is not achieved, it will lockout the furnace. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is restored, if the thermostat still calls for heat. 4. INDUCED DRAFT BLOWER FAILURE If pressure is not sensed by the pressure switch, it will not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch will cause the gas valve to dose and shut the unit down. A WARNING Should overheating occur, or the gas supply fall to shut off, shut off the gas valve to the unit before shutting off the electrical supply. Failure to follow this warning could result In property damage, personal Injury, or death. Page B- 642 -429 Service Facts A WARNING BODILY INJURY CAN RESULT FROM HIGH VOLTAGE ELECTRICAL COMPONENTS, FAST MOVING FANS, AND COMBUSTIBLE GAS. FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION AND SERVICING, THE ELECTRICAL SUPPLY MUST BE DISCONNECTED AND THE MAIN GAS VALVE MUST BE TURNED OFF. IF OPERATING CHECKS MUST BE PERFORMED WITH THE UNIT OPERATING, IT IS THE TECHNICIANS RESPONSIBILITY TO RECOGNIZE THESE HAZARDS AND PROCEED SAFELY. A WARNING The following warning complies with State of California law, Proposition 65. Hazardous Gases! Exposure to fuel substances or by- products of Incomplete fuel combustion Is believed by the state of California to cause cancer, birth defects, or other reproductive harm. The following warning complies with State of California law, Proposition 65. A WARNING This product contains fiberglass wool Insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye Irritation. 15 ervuce rams The following warning complies with State of California law, Proposition 65. A WARNING This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long- sleeved, loose -fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES Eye Contact — Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Skin Contact — Wash affected areas gently with soap and warm water after handling. American Standard 6200 Troup tughway Tyler, 7X75707 Form= information contact your local dealer(dstitutor) Literature Order Number File Number Supersedes Stooling Location 'UD,SF2D SV4JN- RJRN- 'UDSF -213 304 'UD - SF2C PI Louisville & Webb -Mason Houston P.I. Since the manufacturer has a policy of continuous product and product data improvement It reserves the tight to change design and specifications without notice. Models *UD1A040A9241AA *UD1A040A9301AA *UD1A060A9241AA *UD1A060A9361AA *UD1B060A9361AA *UD1B080A9241AA *A or T ©American Standard Inc. 2005 Functional Unit Parts FUR -UP -152 FURNACE X342589P01 *UD1B080A9361AA *UD1B080A9481AA *UD1C080A9601AA *UD1B100A9361AA *UD1B100A9451AA *UD1C100A9481AA Date: October 2005 *UD1C100A9601AA *UD1D100A9721AA *UD1C120A9541AA *UD1D120A9601AA *UD1D140A9601AA Mnemonic Part No. Description Otv BLW00869 BLOWER, INDUCED, ONE STAGE *UD1B100A9361AA, *UD1B100A9451AA, *UD1C100A9481AA, *UD1C100A9601AA, *UD1D100A9721AA 1 BLW00885 BLOWER, INDUCED, ONE STAGE 1 *UD1A040A9241AA, *UD1A040A9301AA 1 BLW00886 BLOWER, INDUCED, ONE STAGE *UD1A060A9241AA, *UD1A060A9361AA, *UD1B060A9361AA 1 BLW00887 BLOWER, INDUCED, ONE STAGE *UD1B080A9241AA, *UD1B080A9361AA, *UD1B080A9481AA, *UD1C080A9601AA 1 BLW00888 BLOWER, INDUCED, ONE STAGE *UD1C120A9541AA, *1UD1D120A9601AA 1 BLW00889 BLOWER, INDUCED, ONE STAGE 1 *UD1D140A9601AA 1 BNR01074 BURNER, INSHOT *UD1A040A9241AA, *UD1A040A9301AA 2 *UD1A060A9241AA, *UD1A060A9361AA, *UD1B060A9361AA 3 *UD1B080A9241AA, *UD1B080A9361AA, *UD1B080A9481AA, *UD1C080A9601AA 4 *UD1B100A9361AA, *UD1B100A9451AA, *UD1C100A9481AA, *UD1C100A9601AA, 5 *UD1D100A9721AA 5 *UD1C120A9541AA, *UD1D120A9601AA 6 *UD1D140A9601AA 7 CNT03076 CONTROL, INTEGRATED FURNACE, 1 STAGE, 25 VAC, 60 HZ 1 CPT00088 CAPACITOR, FAN, 10 MFD, 370V, OVAL W/O RESISTOR (CF) *UD1B080A9481AA, *UD1B100A9451AA, *DD1C100A9481AA 1 CPT00266 CAPACITOR, FAN, 5 MFD, 370V, OVAL W/O RESISTOR (CF) *UD1A040A9301AA, *UD1A060A9361AA, *UD1B060A9361AA, *UD1B080A9361AA, *UD1B100A9361AA 1 CPT00477 CAPACITOR, FAN, 7.5 MFD, 370V, OVAL W/O RESISTOR (CF) *UD1A040A9241AA, *UD1A060A9241AA, *UD1B080A9241AA 1 CPT00478 CAPACITOR, FAN, 15 MFD, 370V, OVAL W/O RESISTOR (CF) *UD1C080A9601AA, *UD1C100A9601AA, *UD1D100A9721AA, *UD1C120A9541AA, *UD1D120A9601AA, *UD1D140A9601AA 1 EXC00991 EXCHANGER, HEAT *UD1A040A9241AA, *UD1A040A9301AA 1 EXC00997 EXCHANGER, HEAT *UD1A060A9241AA, *UD1A060A9361AA 1 EXC00998 EXCHANGER, HEAT *UD1B080A9241AA, *UD1B080A9361AA, *UD1B080A9481AA 1 EXC00999 EXCHANGER, HEAT *UD1B100A9361AA, *UD1B100A9451AA 1 EXC01000 EXCHANGER, HEAT *UD1C120A9541AA 1 EXC01001 EXCHANGER, HEAT *UD1D140A9601AA 1 EXC01002 EXCHANGER, HEAT *UD1C100A9481AA; *UD1C100A9601AA 1 EXC01003 EXCHANGER, HEAT *UD1D100A9721AA 1 lof 2 Since the American - Standard Company has a policy of continuous product improvement, It reserves the right to change specifications and design without notice. The installation 'and equipment referred to in this booklet should be done by qualified, experienced technicians. EXC01004 EXCHANGER, HEAT *UD1D120A9601AA 1 EXC01426 EXCHANGER. HEAT *UD1B060A9361AA 1 EXC01884 EXCHANGER, HEAT *UD1C080A9601AA 1 FUS01089 FUSE, 5 AMP INCLUDED ON INTEGRATED FURNACE CONTROL (IFC) 1 IGN00117 IGNITOR, SILICON NITRIDE 1 MOT07613 MOTOR, INDOOR, 1/3 HP, 115/60/1, 1075 RPM, TYPE PSC, 48 FRAME, CCW, SLEEVE BEARING, 10 MFD CPT @ 370V (IDM) *UD1B080A9481AA, *UD1B100A9451AA 1 MOT07614 MOTOR, INDOOR, 1/5 HP, 115 /60/1, 1080 RPM, TYPE PSC, 48 FRAME, CCW, SLEEVE BEARING, 7.5 MFD. CPT @ 370V (IDM) *UD1A040A9241AA, *UD1A060A9241AA, *UD1B080A9241AA 1 MOT09053 MOTOR, INDOOR, 1/3 HP, 115 /60/1, 1075 RPM, TYPE PSC, 48 FRAME, CCW, SLEEVE BEARING, 5 MFD CPT @ 370V (IDM) *UD1A040A9301AA, *UD1A060A9361AA, *UD1B060A9361AA, *UD1B080A9361AA *UD1B100A9361AA 1 MOT11992 MOTOR, INDOOR, 1/2 HP, 115/60/1, 1075 RPM, TYPE PSC, 48 FRAME, CCW, SLEEVE BEARING, 15 MFD CPT @ 370V (IDM) *UD1C100A9601AA, *UD1C120A9541AA, *UD1D120A9601AA 1 MOT11993 MOTOR, INDOOR, 1/2 HP, 115 /60/1, 1075 RPM, TYPE PSC, 48 FRAME, CCW, SI.RF.VE BEARING, 10 MFD CPT @ 370V (IDM) *UD1C100A9481AA 1 MOT11994 MOTOR, INDOOR, 3/4 HP, 115/60/1, 1100 RPM, TYPE PSC, 48 FRAME, CCW, SLEEVE BEARING, 15 MFD, CPT @ 370V (IDM) *UD1C080A9601AA, *UD1D100A9721AA, *UD1D140A9601AA 1 ORF00644 ORIFICE, BRASS, DRILL #45 *UD1A040A9241AA, *UD1A040A9301AA 2 *UD1A060A9241AA, *UD1A060A9361AA, *UD1B060A9361AA 3 *UD1B080A9241AA, *UD1B080A9361AA, *UD1B080A9481AA, *UD1C080A9601AA 4 *UD1B100A9361AA, *UD1B100A9451AA, *UD1C100A9481AA, *UD1C100A9601AA, 5 *UD1D100A9721AA 5 *UD1C120A9541AA, *UD1D120A9601AA 6 *UD1D140A9601AA 7 SEN01114 SENSOR, FLAME 1 SWT01258 SWITCH, THERMAL LIMIT, OPEN @ 170 DEG F, CLOSE @ 140 DEG F *UD1A040A9241AA, *UD1B100A9361AA 1 SWT01259 SWITCH, THERMAL LIMIT, OPEN @ 190 DEG F, CLOSE @ 160 DEG F *UD1A040A9301AA *UD1B080A9361AA, *UD1C100A9601AA, *UD1D100A9721AA, *UD1C120A9541AA 1 SWT01260 SWITCH, THERMAL LIMIT, OPEN @ 200 DEG F. CLOSE @ 170 DEG F *UD1C100A9481AA 1 SWT01263 SWITCH, THERMAL LIMIT, OPEN @ 210 DEG F, CLOSE @ 180 DEG F *UD1B080A9481AA, *UD1B100A9451AA 1 SWTO1271 SWITCH, THERMAL LIMIT, OPEN @ 180 DEG F. CLOSE @ 150 DEG F *UD1B060A9361AA 1 SWT01272 SWITCH. THERMAL LIMIT, OPEN @ 250 DEG F. CLOSE @ 220 DEG F *UD1A060A9241AA 1 SWT01273 SWITCH, THERMAL LIMIT, OPEN @ 220 DEG F, CLOSE @ 190 DEG F *UD1A060A9361AA, *UD1B080A9241AA 1 SWT01276 SWITCH, THERMAL LIMIT, OPEN @ 140 DEG F, CLOSE @ 110 DEG F *UD1D140A9601AA 1 SWT01280 SWITCH, THERMAL LIMIT, OPEN @ 155 DEG F. CLOSE @ 125 DEG F *UD1D120A9601AA 1 SWT01714 SWITCH. DOOR, SPST, 21 AMP, 125/250 VAC 1 SWT01777 SWITCH, REVERSE FLOW, OPEN @ 130 DEG F, CLOSE @ 115 DEG F *UD1A040A9241AA, *UD1A040A9301AA, *UD1A060A9241AA, *UD1A060A9361AA, *UD1B060A9361AA, *UD1D100A9721AA. *UD1D140A9601AA 1 SWT01778 SWITCH, REVERSE FLOW, OPEN @ 140 DEG F, CLOSE @ 125 DEG F *UD1B080A9241AA *UD1B080A9361AA, *UD1B080A9481AA, *UD1C080A9601AA, *UD1B100A9361AA, *UD1B100A9451AA *UD1C100A9481AA, *UD1C100A9601AA, *UD1C120A9541AA, *UD1D120A9601AA 1 SWT01935 SWITCH, THERMAL LIMIT, OPEN @ 120 DEG F. CLOSE @ 90 DEG F *UD1C080A9601AA 1 SWT02173 SWITCH, FLAME ROLLOUT, 25A, 240 VAC. MANUAL RESET 2 SWT02293 SWITCH, PRESSURE, OPEN, @ -0.45 TO -0.55 WC, CLOSE @ -0.65 WC (1S2) 1 TRR01816 TRANSFORMER. 35 VA, 115V PRI. 24V SEC. CLASS 2 (TNS) 1 VAL07732 VALVE, GAS. NATURAL. ONE STAGE, 24V. .1/2 INCH X 1/2 INCH NPT CONN. SLOW OPENING 1 WHL00491 WHEEL, BLOWER, 9.00 DIA X 7.00 WIDTH. .50 BORE, CONVEX. CW *UD1B080A9241AA 1 WHL00496 WHEEL, BLOWER, 10.00 DIA X 8.00 WIDTH, .50 BORE, CONVEX, CW ©American Standard Inc. 2005 2of 2 Since the American - Standard Company has a policy of continuous product improvement, it . reserves the right to change specifications and design without notice. The installation and equipment referred to in this booldet should be done by qualified, experienced technicians. *UD1B080A9481AA, *UD1B100A9451AA, *UD1C100A9481AA WHL00740 WHEEL, BLOWER, 10.00 DIA X 6.00 WIDTH, .50 BORE, CONVEX, CW *UD1A040A9241AA, *UD1A040A9301AA, *UD1A060A9241AA, *UD1A060A9361AA WHL02057 WHEEL, BLOWER, 11.75 DIA X 10.62 WIDTH, .50 BORE, CONCAVE DISC, CW *UD1C080A9601AA, *UD1C100A9601AA, *UD1D100A9721AA, *UD1C120A9541AA *UD1D120A9601AA, *UD1D140A9601AA WHL02353 WHEEL, BLOWER, 10.62 DIA X 7.12 WIDTH, .50 BORE, CONCAVE DISC, CW *UD1B060A9361AA, *UD1B080A9361AA, *UD1B100A9361AA 1 1 1 ©American Standard Inc. 2005 3of 2 Since the American - Standard Company has a policy of continuous product improvement, it reserves the right to change specifications and design without notice. The installation and equipment referred to in this booklet should be done by qualified, experienced technicians. Cabinet Width Left Side Bottom Right Side 14.5 XI X Use Alternate Filter Clips Only 17.5 X X X 21 X X X 24.5 X X X 1. Alternate fitter clips REQUIRED for •UD060GR936 models. 2. Remove bottom front channel to install or reposition filter rack. X - All Models 1 111 1 LJlt i 1 \L 11711) A.A.A. 1 1JL 1 A. 1 1LL It /li/ V VL A. UPFLOW FURNACE MODELS ONLY FILTER RACK INSTALLATION INSTRUC- TIONS - SIDE OR BOTTOM RETURN AIR ENGAGEMENT HOLE DETAIL (Typical both sides and blower deck) BOTTOM FILTER RACK INSTALLATION With the filter removed, the filter rack is compressed and then inserted into the bottom of the furnace. The retaining screw /pin on each side inserts into engage- ment holes at the bottom of the furnace cabinet side. NOTE: Remove the bottom front channel to install the filter rack in the 14 -1/2" width cabinet furnaces. BOTTOM ENGAGEMENT Furnace Cabinet •41 Side Engagement Hole For Filter Rack I' Installation With -y Bottom Return Filter Rack Retaining Screw/Pin Filter Rack z Bottom Panel CROSS SECTION DETAILS ARE SHOWN IN THE FIGURES BELOW FOR BOTTOM AND SIDE FILTER RACK INSTALLATION Furnace Cabinet Side BLOWER DECK Engagement Hole For Filter Rack Installation With Bottom Return Furnace Cabinet.. Side Engagement Hole For Filter Rack Installation with Stile Return r Filter Rack Filter Rack Retaining Screw/Pin SIDE FILTER RACK INSTALLATION (Left or Right) Side filter rack installation requires no tools. With the filter removed, the filter rack is com- pressed and inserted into the side of the furnace cabinet. The retaining screw /pin holds the filter rack at the bottom with pressure against the side of the bottom panel. The retaining screw /pin holds the filter rack at the top by inserting into the engagement hole provided in the blower deck. 1 Furnace Blower Deck Filter Rack Filter Retaining Rack Screw/Pin Assembly A341793P01 Page 1 of 2 rei UNIT SIZE RETURN AIR BOTTOM SIDE 14 -1/2" CUT ON LINE DO NOT CUT 17 -1/2" DO NOT CUT DO NOT CUT 21" DO NOT CUT CUT ON LINE 24 -1/2" DO NOT CUT CUT ON LINE ALTERNATE FILTER CLIP / BRACKET INSTALLATION 1. Determine the location to be used, and drill the desired filter clip holes (Side return only) with a 3/16" drill in the center punched locations. Bottom return holes are pre - drilled. 2. Install the clips in front and rear of the desired location using the screws provided. REAR • f ,. ," , r ALTERNATE FILTER CLIPS LOCATION INSTALLING THE FILTER The filter may need to be cut to fit the unit depending on the location of the return air filter. A score line and the words "CUT HERE" are located on the end of the filter. If your application requires cutting the filter, do so as indicted by the score mark. A341793P01 Page 2 of 2 r+ CITY OF TUKWIL4 Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 Permit Center /Building Division: 206 -431 -3670 Public Works Department: 206 - 433 -0179 Planning Division: 206 - 431 -3670 STATE OF WASHINGTON) COUNTY OF KING ) AFFIDAVIT IN LIEU OF CONTRACTOR REGISTRATION ss. 1>Pvtio N Pv }\ 011©L-Zvi [please print] 1. I have made application for a building permit from the City of Tukwila, Washington. 2. I understand that state law requires that all building construction contractors be registered with the State of Washington. The exceptions to this requirement are stated under Section 18.27.090 of the Revised Code of Washington, a copy of which is printed on the reverse side of this Affidavit. I have read or am familiar with RCW 18.27.090. 3. I understand that prior to issuance of a building permit for work which is to be done by any contractor, the City of Tukwila must verify either that the contractor is registered by the State of Washington, or that one of the exemptions stated under RCW 18.27.090 applies. 4. In order to provide verification to the City of Tukwila of my compliance with this requirement, I hereby attest that after reading the exemptions from the registration re uirement of RCW 18.27.090, I consider the work authorized under this building permit to be exempt under No. ?, and will therefore not be performed by a registered contractor. I understand that I may be waiving certain rights that I might otherwise have under state law in any decision to engage an unregistered contractor to perform construction work. \applications\8 -2004 affidavit in lieu of contractor registration Residing at Kiv Name as commissioned: My commission expires: PERMIT NO.: , states as follows: Signed and sworn to before me this 54 day of /April , 2007. O iA.1 A. lam.. NOTARY PUBLIC in and for thg State of Washington, Alice Dead 6 -16 -OS , County. 18.27.090 Exemptions. This chapter shall not apply to: 1. 2. An authorized representative of the United States Government, the State of Washington, or any incorporated city, town, county, township, irrigation district, reclamation district or other municipal or political corporation or subdivision of this state; 3. Officers of the court when they are acting within the'scope of their office; 4. Public- utilities operating under the regulations of the utilities and transportation commission in construction, maintenance, or development work incidental to their own business; 5. Any construction, repair or operation incidental to the discovering or producing of petroleum or gas, or the drilling, testing, abandoning, or other operation of any petroleum or gas well or any surface or underground mine or mineral deposit when performed by an owner or lessee; 6. The sale or installation of any finished products, materials, or articles of merchandise which are not actually fabricated into and do not become a permanent fixed part of the structure; 7. Any construction, alteration, improvement or repair of personal property, except this chapter shall apply to all mobile, manufactured housing. A mobile/manufactured home may be installed, set up, or repaired by the registered or legal owner, by a contractor licensed under this chapter, or by a mobile /manufactured home retail dealer or manufacturer licensed under chapter 46.70 RCW; 8. Any construction, alteration, improvement, or repair carried on within the limits and boundaries of any site or reservation under the legal jurisdiction of the federal government; 9. Any person who only furnished materials, supplies, or equipment without fabricating them into, or consuming them in the performance of, the work of the contractor, 10. Any work or operation on one undertaking or project by one or more contractors, the aggregate contract price of which for labor and materials and all other items is less than $500.00, such work, or operations being considered as of a casual, minor, or inconsequential nature. The exemption prescribed in this subsection does not apply in all instance wherein the work or construction is only a part of a larger or major operation, whether undertaken by the same or a different contractor, or in which a division of the operation is made into \applications\8 -2004 affidavit in lieu of contractor registration contracts of amounts less than $500.00 for the purpose of the evasion of this chapter or otherwise. The exemption prescribed in this subsection does not apply to a person who advertises or puts out any sign or card or other device which might indicate to the public that he is a contractor, or that he is qualified to engage in the business of contractor; 11. Any construction or operation incidental to the construction and repair of irrigation and drainage ditches of regularly constituted irrigation districts or reclamation districts; or to farming, dairying, agriculture, viticulture, horticulture, or stock or poultry raising; or to clearing or other work upon land in rural districts for fire prevention purposes; except then any of the above work is performed by a registered contractor; 12. An owner who contracts for a project with a registered owner, 13. Any person working on his own property, whether occupied by him or not, and any person working on his residence, whether owned by him or not but his exemption shall not apply to any person otherwise covered by this chapter who constructs an improvement on his own property with the intention and for the purpose of selling the improved property; 14. Owners of commercial properties who use their own employees to do maintenance, repair, and alteration work in or upon their own properties; 15. A licensed architect or civil or professional engineer acting solely in his professional capacity, an electrician licensed under the laws of the state of Washington, or a plumber licensed under the laws of the state of Washington while operating within the boundaries of such political subdivision. The exemption provided in this subsection is applicable only when the licensee is operating within the scope of his license; 16. Any person who engages in the activities herein regulated as an employee of a registered contractor with wages as his sole compensation; 17. Contractors on highway projects who have been prequalified as required by chapter 13 of the Laws of 1961, RCW 47.28.070 with the department of transportation to perform highway construction, reconstruction, or maintenance work.