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Permit M05-070 - JUNCTION WEST - LOT 3
JUNCTION WEST, LOT 3 5412 S 149 IN M05 -070 Parcel No.: Address: Suite No: Tenant: Name: JUNCTION WEST - LOT 3 Address: 5412 S 149 LN, TUKWILA WA Owner: Name: Address: Value of Mechanical: $5,000.00 Type of Fire Protection: NONE City �; Tukwila Contractor: Name: TRYON CONCEPTS LLC Address: PO BOX 146, RENTON, WA Contractor License No: TRYONCL013DH Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 - 431 -3670 Fax: 206 - 431 -3665 Web site: ci.tukwila.wa.us 7661600210 5412 S 149 LN TUKW TRYON CONCEPTS PO BOX 146, RENTON WA Contact Person: Name: DON TRYON Address: 8210 154 AV SE, NEWCASTLE WA DESCRIPTION OF WORK: INSTALL GAS FORCED AIR HEATING SYSTEM AND GAS WATER HEATER. Furnace: <100K BTU 1 >100K BTU 0 Floor Furnace 0 Suspended /Wall /Floor Mounted Heater 0 Appliance Vent 0 Repair or Addition to Heat/Refrig /Cooling System.... 0 Air Handling Unit <10,000 CFM 0 >10,000 CFM 0 Evaporator Cooler 0 Ventilation Fan connected to single duct 4 Ventilation System 0 Hood and Duct 1 Incinerator: Domestic 0 Commercial /Industrial 0 doc: IMC- Permit MECHANICAL PERMIT EQUIPMENT TYPE AND QUANTITY * *continued on next page ** M05 -070 Permit Number: Issue Date: Permit Expires On: Phone: Phone: 206 - 355 -8909 Phone: 425 - 255 -6518 Expiration Date:02 /11/2007 Steven M. Mullet, Mayor Steve Lancaster, Director M05 -070 06/07/2005 12/04/2005 Fees Collected: $211.95 International Mechanical Code Edition: 2003 Boiler Compressor: 0 -3 HP /100,000 BTU 0 3 -15 HP /500,000 BTU 0 15 -30 HP /1,000,000 BTU.. 0 30 -50 HP /1,750,000 BTU.. 0 50+ HP /1,750,000 BTU 0 Fire Damper 0 Diffuser 0 Thermostat 1 Wood /Gas Stove 1 Water Heater 1 Emergency Generator 0 Other Mechanical Equipment Printed: 06 -07 -2005 Permit Center Authorized Signature: Signature: Print Name: . Uc Vi r �o doc: IMC- Permit City *,il Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206- 431 -3670 Fax: 206 -431 -3665 Web site: ci.tukwila.wa.us M05 -070 Date: Steven M. Mullet, Mayor Steve Lancaster, Director Permit Number: M05 -070 Issue Date: 06/07/2005 Permit Expires On: 12/04/2005 Date: I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this mechanical permit. This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. Printed: 06 -07 -2005 City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 7661600210 Address: 5412 S 149 LN TUKW Suite No: Tenant: JUNCTION WEST - LOT 3 1: ** *BUILDING DEPARTMENT CONDITIONS * ** PERMIT CONDITIONS Permit Number: M05 -070 Status: ISSUED Applied Date: 05/10/2005 Issue Date: 06/07/2005 2: No changes shall be made to the approved plans unless approved by the design professional in responsible charge and the Building Official. 3: All permits, inspection records, and approved plans shall be at the job site and available to the inspectors prior to start of any construction. These documents shall be maintained and made available until final inspection approval is granted. 4: All construction shall be done in conformance with the approved plans and the requirements of the International Building Code or International Residential Code, International Mechanical Code, Washington State Energy Code. 5: Manufacturers installation instructions shall be available on the job site at the time of inspection. 6: Except for direct -vent appliances that obtain all combustion air directly from the outdoors; fuel -fired appliances shall not be located in, or obtain combustion air from, any of the following rooms or spaces: Sleeping rooms, bathrooms, toilet rooms, storage closets, surgical rooms. 7: Equipment and appliances having an ignition source and located in hazardous locations and public garages, PRIVATE GARAGES, repair garages, automotive motor -fuel dispensing facilities and parking garages shall be elevated such that the source of ignition is not less than 18 inches above the floor surface on which the equipment or appliance rests. 8: Water heaters shall be anchored or strapped to resist horizontal displacement due to earthquake motion. Strapping shall be at points within the upper one -third and lower one -third of the water heater's vertical dimension. A minimum distance of 4- inches shall be maintained above the controls with the strapping. 9: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the Department of Public Health - Seattle and King County (206/296- 4932). 10: All electrical work shall be inspected and approved under a separate permit issued by the Washington State Department of Labor and Industries (206/248- 6630). 11: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. doc: Conditions * *continued on next page ** M05 -070 Printed: 06 -07 -2005 City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 I hereby certify that I have read these conditions and will comply with them as outlined. All provisions governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provision of any regulating construction or the performance of work. Signature: doc: Conditions M05 -070 of law and ordinances other work or local laws Date: C---7 U Printed: 06 -07 -2005 SITE LOCATION CONTACT PERSON CITY OF TUKWILA o , t Community Development Departmenr -- Public Works Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 Building Permit No. 1,-.D5 v tgD Mechanical Permit No. Uo � Public Works Permit No. Project No. 1 (For office use only) Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. * *Please Print ** L o+ 3 j Site Address: 5 tl 2.- S, 119 +4L (a I4. Suite Number: Floor: Tenant Name: c.714L 1/1 e4 Lin v) to 1 - L l- 3 Property Owners Name: / 2 k) CO LT ('P # 4z • Mailing Address: /4 L3oX' (1,6 1, Zvi 11%1 Cit King Co Assessor's Tax No.: New Tenant: ❑ .... Yes ❑ ..No Mate Name: 71?rb/0 Day Tellephone: X06 Mailing Address: 22 ( (5'',- 4 % SC ! lipcor' 5 Go 9 PcPOS City State Zi E -Mail Address: 6 /? C ' rj'ort @ CO AA (54. +'I Fax Number: -25 05•$ Fa e' GENERAL CONTRACTOR INFORMATION - (Mechanical Contractor information on back page) Company Name: f `'�o Co vt C'e'0 5 C. L C Mailing Address: OX (4 Fe 444 [^ W ce 9,6 5 City State Zip Day Telephone: 26 355 ,F0 Contact Person: 0 r'1 E -Mail Address: eet i' 'b 7 ( 2 6'( -(c c 9 k(cs � Fax Number: 44 55 255" F6. Contractor Registration Number: 1 JCL CL 6(3 X r Expiration Date: 2 " (( ` v 7 * *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** ARCHITECT OF RECORD = All plans must be wet stamped by Architect of. Record Company Name: gEED ° � ASGC)C i i Mailing Address: g.3(1 2–(24 2–U-14 c3 �+•� Contact Person: & P LJ Q i � eec E -Mail Address: Vomits ptusticc changatpermit application (7.2004) Page I Company Name: . A " c e pp 1p r ,41---c.. A 1 `1i 9 Q Mailing Address: (43 (( 5G (644 5 _Rud Vex_ r ?) / City State Zip Contact Person: . - 1/ 04 I K ( LA er p E -Mail Address: Fax Number: `T L 44 5 3(Q Day Telephone: 4 53zv ENGINEER OF RECORD All plans must be wet stamped,by Engineer of Record Zip City Day Telephone: 425 - TV 2-7 Fax Number: 42.5 - 7 - 75 Z075 State 1SUILUINU YLKMI I Elm wo- 401 -30 to Valuation of Project (contractor's bid pr $ . 2 Llts G Existing Iiing Valuation: $ 41/ Scope of Work (please provide detailed information). d . ' �' t ✓ " Will there be new rack storage? ❑ ..Yes . No If "yes ", see Handout No. for requirements. Provide All Building Areas in Square Footage Below PLANNING DIVISION: �+ Single - family building footprint (area of the foundation of all structures, plus any decks over 18 inches and overhangs greater than 18 inches) IS 7' *For an Accessory dwelling, provide the following: Lot Area (sq ft): /600 Floor area of principal dwelling: Floor area for accessory dwelling: *Provide documentation that shows that the principal owner lives in one of the dwellings as his or her primary residence. Number of Parking Stalls Provided: Standard: Compact: Handicap: Will there be a change in use? ❑ ....Yes ❑ ..No If "yes ", explain: FIRE PROTECTION/HAZARDOUS MATERIALS: ❑..Sprinklers ❑..Automatic Fire Alarm 21..None ❑ . Other (specify) Will there be storage or use of flammable, combustible or hazardous materials in the building? 0 -Yes ‘..No If "yes", attach list of materials and storage locations on a separate 8 -1/2 x 11 paper indicating quantities and Material Safety Data Sheets. 1pertnita pku■icc changes pennit application (7.2004) Page 2 Existing Interior Remodel Addition to Existing Structure New Type of Construction per IBC Type of Occupancy per IBC I' Floor (z. /2.1 Vi, rr,, n 2n Floor C t 31 3rd Floor Floors thru . Basement Accessory Structure* Attached Garage ( ( Z Detached Garage Attached Carport Detached Carport Covered Deck go Uncovered Deck cj 1SUILUINU YLKMI I Elm wo- 401 -30 to Valuation of Project (contractor's bid pr $ . 2 Llts G Existing Iiing Valuation: $ 41/ Scope of Work (please provide detailed information). d . ' �' t ✓ " Will there be new rack storage? ❑ ..Yes . No If "yes ", see Handout No. for requirements. Provide All Building Areas in Square Footage Below PLANNING DIVISION: �+ Single - family building footprint (area of the foundation of all structures, plus any decks over 18 inches and overhangs greater than 18 inches) IS 7' *For an Accessory dwelling, provide the following: Lot Area (sq ft): /600 Floor area of principal dwelling: Floor area for accessory dwelling: *Provide documentation that shows that the principal owner lives in one of the dwellings as his or her primary residence. Number of Parking Stalls Provided: Standard: Compact: Handicap: Will there be a change in use? ❑ ....Yes ❑ ..No If "yes ", explain: FIRE PROTECTION/HAZARDOUS MATERIALS: ❑..Sprinklers ❑..Automatic Fire Alarm 21..None ❑ . Other (specify) Will there be storage or use of flammable, combustible or hazardous materials in the building? 0 -Yes ‘..No If "yes", attach list of materials and storage locations on a separate 8 -1/2 x 11 paper indicating quantities and Material Safety Data Sheets. 1pertnita pku■icc changes pennit application (7.2004) Page 2 PUBLIC WORKS PERMIT INFORMATION - 206- 433 -0179 Scope of Work (lase provide detailed it Cation): CO eG 4—p , 5c° W e j7-, d If ' Q r (AC LA vx ti - c T L) Please refer to Public Works Bulletin #1 for fees and estimate sheet. Water District Tukwila 0... Water District # 125 ❑ ...Water Availability Provided Sewer District Tukwila ❑... ValVue ❑ .. Renton ❑ ...Seattle ❑ ...Sewer Use Certificate 0... Sewer Availability Provided ❑ .. Approved Septic Plans Provided ❑ ...Septic System - For onsite septic system, provide 2 copies of a current septic design approval by King County Health Department. Submitted with Application (mark boxes which apply): ❑ ...Civil Plans (Maximum Paper Size — 22" x 34 ") ❑ ...Technical Information Report (Storm Drainage) ❑ ...Bond ❑ .. Insurance ❑ .. Easement(s) Proposed Activities (mark boxes that apply): ❑ ...Right -of -way Use - Nonprofit for less than 72 hours ❑ ...Right -of -way Use - No Disturbance ❑ ...Construction/Excavation/Fill - Right -of -way Non Right -of -way ❑ ...Total Cut ❑ ...Total Fill go cubic yards cubic yards ®,...Sanitary Side Sewer ❑ .. Abandon Septic Tank ❑ ...Cap or Remove Utilities ❑ .. Curb Cut ❑ ...Frontage Improvements ❑ .. Pavement Cut ❑ ...Traffic Control ❑ .. Looped Fire Line ❑...Backflow Prevention - Fire Protection " Irrigation Domestic Water Ea ...Permanent Water Meter Size... -1l4 ❑...Temporary Water Meter Size.. ❑ ...Water Only Meter Size " ❑ Main Extension Public _ ❑ ...Water Main Extension Public _ %permits plurlicc chanjatpermit application (7-2004) Call before you Dig: 1-800-424-5555 ❑ .. Highline ❑ .. Work in Flood Zone ❑ .. Storm Drainage Page 3 ❑ ...Renton ❑ .. Geotechnical Report ❑...Traffic Impact Analysis ❑ .. Maintenance Agreement(s) ❑...Hold Harmless ❑ .. Right -of -way Use - Profit for less than 72 hours ❑ .. Right -of -way Use - Potential Disturbance ❑ .. Grease Interceptor ❑ .. Channelization ❑ .. Trench Excavation ❑ .. Utility Undergrounding WO# WO# WO# ❑ ...Deduct Water Meter Size Private Private FINANCE INFORMATION Fire Line Size at Property Line Number of Public Fire Hydrant(s) ❑ ...Water ❑ ...Sewer ❑ ...Sewage Treatment Monthly Service Billing to: Q Name: �gai) C'e 4 CP c7 Day Telephone: z- S 2 2 F / 7 ,-6 (7P z.'• tc)q WO 57 Cit Mailing Address: X00 &X 1416 Water Meter Refund/Billing, � Name: _l7 /J CO Are Mailing Address: pc 6G>4 (46 State Zip Pte (01-< ct)g 9,0 s7 City State Zip Day Telephone: Type: Qty Unit Type:. Qty Unit Type: Qty Boiler /Compressor: Qty :e <100K BTU Air Handling Unit >10,000 CFM Fire Damper 0 -3 HP /100,000 BTU ce>100K BTU Evaporator Cooler Diffuser 3 -15 HP /500,000 BTU Furnace Ventilation Fan Connected to Single Duct Thermostat 15 -30 HP /1,000,000 BTU nded/Wall/Floor ted Heater Ventilation System Wood/Gas Stove 30 -50 HP /1,750,000 BTU ance Vent I Hood and Duct Water Heater 50+ HP /1,750,000 BTU r or Addition to ft efrig/Cooling n Incinerator - Domestic Emergency Generator andling Unit 100 CFM Incinerator — Comm/Ind Other Mechanical Equipment Value scopt HANICAL PERMIT INFORMATION — 206- 431 -3670 - IANICAL CONTRACTOR I I NFORMATION - my Name: i - PAS \ vt.." Cr - g Address: ('LO Z2 qtl f(.t "toe NE_ � t-Kfa Ptc /J4 f46 City �// State q Zip Willi :t Person: • J? FF Pe r`7V f 5 Day Telephone: 4 5 rd 5 0' (/ 7 I Address: Fax Number: ictor Registration Number: PPS 146 7fr f 3 VA- Expiration Date: 03 — O g n original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** ctG :ion of Project (contractor's bid price): $ .$OCU -- /� of Work (please provide petalled information): T rt S 4 ( c�a S F 6 C A e ti- (- fEx -41- l� 1.F C� S-/eirn Q (A 67,0 5 &O a `>-er- C 4 't 2'1 3r' I Floc Residential: New ... Replacement ❑ Commercial: New .... ❑ Replacement ❑ Acc fvpe: Electric Gas Other: Attm Bas Dec de type of mechanical work being installed and the quantity below: Ant • Det Co■ Um PLA Sing *Fot !MIT APPLICATION NOTES - Applicable to all permits in this application Nun a of Construction — In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject Will ssible revision by the Permit Center to comply with current fee schedules. ration of Plan Review — Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. 3uilding Official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as FIR ed in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER Wit MALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. .DING OWNER OR AUTHORIZED AGENT: .ature: � �''� /1 , 1 t Name: 20 � � O NJ ling Address: 41 0 \perm : Application Accepted: is plus \ice changes\permit application (74004) 4 k ve ° , Date Application Expires: /1 /l) —c 5 Page 4 City Date: /U -o Day Telephone: 2o6 3S5 `� State Zip StaZals: City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 RECEIPT Parcel No.: 7661600210 Permit Number: M05 -070 Address: 5412 S 149 LN TUKW Status: APPROVED Suite No: Applied Date: 05/10/2005 Applicant: JUNCTION WEST - LOT 3 Issue Date: Receipt No.: R05 -00833 Payment Amount: 175.56 Initials: SKS Payment Date: 06/07/2005 11:10 AM User ID: 1165 Balance: $0.00 Payee: TRYON CONCEPTS, LLC TRANSACTION LIST: Type Method Description Amount ACCOUNT ITEM LIST: Description doc: Receipt Payment Check 3668 MECHANICAL - RES 175.56 Account Code Current Pmts 000/322.100 175.56 Total: 175.56 3906 06/08 9716 TOTAL 10503.16 Printed: 06 -07 -2005 Parcel No.: Address: Suite No: Applicant: Receipt No.: R05 -00667 Initials: BLH User ID: ADMIN Payee: TRANSACTION LIST: Type Method doc: Receipt City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 JUNCTION WEST - LOT 3 TRYON CONCEPTS LLC Payment Check 3651 ACCOUNT ITEM LIST: Description PLAN CHECK - RES Description RECEIPT Account Code 000/345.830 Permit Number: Status: Applied Date: Issue Date: Payment Amount: 36.39 Payment Date: 05/10/2005 01:03 PM Balance: $175.56 Amount 36.39 Current Pmts 36.39 Total: 36.39 M05 -070 PENDING 05/10/2005 3025 05/10 9716 TOTAL 1666.56 Printed: 05 -10 -2005 Pr -ct: ) J ,,� Type of Insp ' n: Address: Date Called: Special Instructions: Date wanted: a. Requester: o in T7 02-1 Phone o: Approved per applicable codes. INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 PERMIT NO. Corrections required prior to approval. COMMENTS: $58.00 REINSPECTION E REQUIRED. Priorto inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to sechedule reinspection. (Receipt No.: IDate: F'rel _ //210 67(e-e-/at : Type of9ispection /C-see-Zee Address: / Date Called: 6,7 Special Instructions: „.. _ • , t'l•" 7- Date Wanted: . Requester: /....., Phorte No: \. „ . 'NSF/T[0N NO PERMIT NO. INSPECTION RECORD Retain a copy with permit Al 05 - CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 (206)431-3670 la A pproved per applicable codes. COMMENT 'Inspector* o IDa --2 s $58.00 REINSPECTION FEE RE UIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to sechedule reinspection. r eceipt.go3: 'Date: 4 t.1••• 4ee,. I' • ' Corrections required prior to approval. Project Name: Site Address: [56_ CITY OF TUKWILA Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 1. 2. 3. File cop Permit Center /Building Division: 206-431-3670 Public Works Department: 206 -433 -0179 Planning Division: 206 -431 -3670 RESIDENTIAL HEATING AND VENTILATION CO)0 FORM (Complete Sections I and II for Group R Occupancies 4 Stories or Less) MECHANICAL PERMIT APPLICATION NO.: uvLG A c■tex (..ri{ 3 Offr ( 4 0 4-ct ar ❑ Electric Resistance ❑ Electric (forced air) J Other Fuels (gas, heat pump) Effective: 7/1/02 1applicationstheating and ventilation system — form h-6 (7 -2002) BUILDING PERMIT APPLICATION NO.: Heating System Installed, (check system type below): I. WASHINGTON STATE ENERGY CODE HEATING DESIGN METHOD (select A, B or C below): A. ❑ System Analysis — W.S.E.C. Chapter 4 (submit documentation) B. ❑ Component Performance Approach — W.S.E.C. Chapter 5 (submit documentation) C. 0' Prescriptive Option — W.S.E.C. Chapter 6 (for prescriptive, complete the following calculation): 13 GD House Square Footage (heated space): X 20 BTU /h - 47 Z'' Maximum BTU of Heating System Output RECEIVED CITY OF TUKWILA MAY 1 0 ZUU5 PERMIT CENTER II. WASHINGTON STATE VENTILATION AND INDOOR AIR QUALITY CODE (select A or B below): A. ❑ Ventilation by Performance or Design Method - W.S.V.I.A.Q. Section 302 (submit documentation). B. ❑ Prescriptive Ventilation Options - W.S.V.I.A.Q. Section 303 (select one of the following): 1. 14 Ventilation using Exhaust Fans (Section 303.4.1.) ❑ Exception for outdoor air inlets — Forced air heating system w /interior doors undercut'' / " 2. ❑ Ventilation integrated with Forced Air System (Section 303.4.2.) 3. ❑ Ventilation using Supply Fan (Section 303.4.3.) 4. ❑ Ventilation using Heat Recovery System (Section 303.4.4.) ❑ Prescriptive Minimum /Maximum Outdoor Air Calculation specified in Table 1. House Square Footage: 2-' `0 0 2. House Number of Bedrooms: 4 3. Required Outdoor Air Table 3 -2: Minimum - IOC cfm Maximum - (Co cfm REVIEWED FOR 3 -2 E4a4litla (fi) . ,stptnovED JUN - 3 2005 City "Of 11.1u wIIa BUILDING DIVISION Floor Area, ft2 Bedrooms zr z.k ,,,,, 1 less 3 Maximum Elbows' 4 4 inch 5 6 7 3 8 SflifdliT3:=:i4g . min Max Min Max Min Max Min Max Min Max Min Max ff! 75 65 98 80 120 95 143 110 165 125 188 140 210 k. 10 - - . (.,.-713-A-! 1O5 85 A2 .;100?: .'i:'1 "ill 5:': . !.173 . 2. ?'1 '' ;i1;45.=: ,;: 218 , 1001-1500 60 90 75 113 90 135 105 158 120 180 135 203 150 225 ; ,:: :E. 'ZI:,98'V , ':: , .'80.:'.: 'Si120'.: 9& 143 l' '.'1 '..125: , ;...1 88 140 ;: il 55': :'k233"'J 2001-2500 70 105 85 128 100 150 115 173 130 195 145 218 160 240 - ...102504;3000 W !::::75:. :1 90 :::'. 1135' == ;\.1.50 :7020' ;:135::: , :i-203',1 ';::150:?:' i';-225::' :;.2461 3001-3500 80 120 95 143 110 165 125 188 140 210 155 233 170 255 35014)0Ci :;.: :::$128:'.7:.1:7J:100:; i '. .'f.1.78;"7".1 30 ::: 111,55:?. '145: '.,'''.2 ! ,. i440":1 II;475 l';:.263:' 4001 95 143 110 165 125 188 140 210 155 233 170 255 185 278 . 1i.-4M01A600 . :0 glb V.1: , :!A;10;. - 1' Kl. :.!i ;,135'11 ;' 7;::150 '/I 4:165iS •J248:!: :::';160A : :495.t.: .t'293g 6001 115 173 130 195 145 " 218 160 240 175 263 190 285 205 308 0700.1. ..1..1 ' ',',Ii 140 240:.'1.1 ASV t233 170 . ':':.:255:.7.i : :i17102 ''. .: iI15 . :*:21:ii 8001-9000 135 203 150 225 165 248 180 270 195 293 210 315 225 338 4545::900 :-; 2145 :5:Ii8 : A160 ,.'240'. ..',1!7:54 263! 'i:,285$. i.205 'i-nos 220 1;. :P;330.t: 235' 3 53 Fan Tested CFM © 0.25" W.G. Minimum Flex Diameter Maximum Length Feet Minimum Smooth Diameter Maximum Length Feet Maximum Elbows' 50 4 inch 25 4 inch 70 3 SflifdliT3:=:i4g . ':7M4i:: . `i,. 5iiiitfittffi iV':f.: e. 7.:' , 1.-:''.;n:)';:' '.- 50 6 inch No Limit 6 inch No Limit 3 feli,siii-":5860 "i..$ ' ' -- - , r; , .:4.4:::t 7 :;; , ff! , Allip..4,:il ---- -):Z;s?,..9,: , ; '.,..f.s 80 5 inch 15 5 inch 100 3 iii ''.. KVatWliftfi R 100 • 5 inch NA 5 inch 50 3 it..c4ft:iiiCtiV. -.-',:.''.:,, )....A''''4`:i4;).t ::: 4'17* A ,....! 125 6 inch 15 6 inch No Limit 3 Y.;!1 5 ii'f's'' .'2:15.f•Y4";' ;Fil.'.:31'4.A71•ifidica.4.ji;;T.i,;j:..F . , ,, t.,,: ,, .: . .: - -;4::- , 3 ,, ',-.C...;:' , :i1 - .:15)-9:i TABLE 3-2 VENTILATION RATES FOR ALL GROUP R OCCUPANCIES FOUR STORIES OR LESS Minimum and Maximum Ventilation Rates: Cubic Feet Per Minute (CFM) For residences that exceed 8 bedrooms, increase the minimum requirement listed for 8 bedrooms by an additional 15 CFM per bedroom. The maximum CFM is equal to 1.5 times the minimum. 1. For each additional elbow subtract 10 feet from length. 2. Flex ducts of this diameter are not permitted with fans of this size. Effective: 711/02 lapplicationstheating and ventilation system — form h-6 (7-2002) TABLE 3-3 PRESCRIPTIVE EXHAUST DUCT SIZING ,,T Th P.P. & S. Heating & A/C Inc. 12022 98th Ave. NE Kirkland, WA 98034 LE co 0D11-t& qL Doti Zas 4 6A5 re.gazt• tk A TIJG, sqs 61 4 00 . Call S7124a7 a avek.., - NM eE up4n- ?Amyl 64.5 Foxiotc4... ittkre(M 6.45 uswiett 44041 Virrita6r : g 644 250 CM:s gbe-AAcre, —504 l oop 5t cti 4FLAT. At API sce> &1-o oarrl- ? Gss owreft. ficecmit. gUm2.6.g. ettf 44s c.),120Aci. t 4.4-s tothrtit AEA-Te-K REVIEVVED FOR CODE COMPLIANCE Avoca no,mn - 3 2005 Ci Of Tukwila BUILDING DIVT.SION RECEIVED CITY OF TUKWILA MAY 1 0 ZU05 PERMIT CENTER ;• 06-070 T Y P P Numbed Model I Tank : Cap ' Gals. i ' Gas In ut iln Thousands Re i BTU /Hr. 90' in ise I D J ; Apps, Rating 'Energy!Shpg. G.P.H. 'Factor ;Wght, • Lbs. • i Roughing in Dimensions (Shown in inches) • Nat, i8umer Nat. LP Nat. LP A : B C D 1 E F G H T A L LOW BOY 41VR40 40 40 40 40.4 40.4 68 ' 68 0.62 : 127 1 61 3 /i ! 58%2 21 8 ' 3 13'/4 ' 2 %4 41VR40N' 40 37.5 — 40.4 — 68 — 0.62 127 .61 % : 58%4 ; 21 8 ; 3 ' 13% . 2 %4 :` 41VR50 150 1 40 40 40.4 40.4 74 . 74 1 0.62 1 151 1 60'/4 i 57 123 8 i 3 ! 13'/4: 2 � ' 41 VR50N' 50 30 40 50 40 34 37 40 — 40.4 34 34.4 37 37.4 40 404 — 34.4 374 40.4 74 — 0.62 ' 151 60'/4 57 %4 23 8 • 3 , 13Y4 • 2 : %4 41V30S 41V40S 41V50S• 54 65 73 54 0.58.109 65 0.56 • 138 73 0.53 140 50%4 46% 52%4 .48%4 54 48%4 17'/4 8 ' 3 13/4 13'/4 13% 2 2 2 4 %4 %4 19'/4 22%+ 8 8 3 3 FILE copy RHEEMGLAr FL1 Plus ,.fir., High Performance, Energy Miser® REVIEWED Ras - - Water Heater CODE COMPLIANCE fttrivoirwq Available in 40 and 50 gallon tall 7uN -. pots 30 and 40 gallon lowboy mo els • 5 -Year Limited Tank Warranty* • 1 -Year Limited Parts Warranty* • High performance and recovery • Patented R -Foam® insulation process for superior heat retention • Gasmaster'" burner with precision port alignment for even heat transfer • Heat saving flue baffle design • Compliant with many gas utility incentive programs ** • Meets or exceeds National Appliance Energy Conservation Act (NAECA) requirements • See Residential Warranty Information Brochure for complete warranty information. "40.000 BTU models only. SPECIFICATIONS • Ity ' f Tukwila BU :ILDIN0 rtVI1SIQ CITY OF TUYW MAY 1 MO PERMIT CENTER ' For SCAOMD rule 1121 compliance (California only) " Side relief valve connection on model 41V50S only t Specify LP gas when ordering. Add "P" suffix to the model number. Example 41VR40P I%,7o$:.070 eIIICq APttik \e_nqto THESE UNITS ARE DESIGNED TO MEET OR EXCEED A.N.S.I. (AMERICAN NATIONAL STANDARDS INSTITUTE) AND HAVE BEEN TESTED ACCORDING TO D.O.E. TEST PROCEDURES AND MEET OR EXCEED THE ENERGY EFFICIENCY REQUIREMENTS OF NAECA, ASHRAE STANDARD 90, BOCA CODE AND ALL STATE ENERGY EFFICIENCY PERFORMANCE CRITERIA FOR ENERGY CONSUMING APPLIANCES. Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. The number one choice of plumbing professionals. RHEEM MANUFACTURING COMPANY PRINTED IN U.S.A WATER HEATER DIVISION 101 Bell Road. P.O. Box 244020. Montgomery, Alabama 36124.4020 3.97 WP RHEEMGLAS® Fury Plus Energy Miser® CONSTRUCTION FEATURES 1. R -Foam Insulation —Rigid polyurethane foam for improved economy and fuel savings. The use of our patented insulator foam stops allows R -Foam to be injected directly between the tank and outer jacket. This uniform R -Foam application minimizes the possibility of costly heat loss caused by uninsulated areas (voids) common to some other foam processes. 2. Rheemglas Tank — Rheeme water heater tanks are made of special materials with exacting care. The tank surface is coated with an exclusive porcelain formula called Rheemglas and fused to the solid steel at 1600'. The result is a smooth, tough, glass -like lining that effectively resists the corrosive attacks of hot water chemicals, thereby assuring long water heater life. Tank is designed and tested to withstand 300 PSI hydrostatic test pressure for working pressure of 150 PSI, A.N.S.I. Standard. 3. Gasmaster Burner — Durable aluminized steel construction. Designed for efficient, quiet operation; precision port alignment; even heat transfer. Factory adjusted for natural gas. LP models feature a durable stainless steel burner designed specifically for LP gas. 4. Flue Baffle —New design — special baffle restrictor discs provide greater retention of flue gases. Keeps heat in flue longer for maximum heat dispersion to tank water. Retards air movement through flue during standby periods, minimizing heat loss. 5. Robertshaw• Control— Combination thermostat with factory preset balanced pressure regulation and built in E.C.O. (energy cut -off). LP models feature the R65RR control, the most advanced LP gas control available. 6. Anode Rod — Equalizes aggressive water action; different types factory installed and designed to match local water chemical characteristics throughout the U.S. 7. Dip Tube —A durable plastic formula, tougher, more heat resistant than ever before. 8. Relief Valve Opening—CA" N.P.T.) top connect is exposed for faster, economical installation. 9. Drain Valve— Non - metallic, corrosion proof, designed for quick draining. 10. The Draft Diverter —Low profile design is proven, efficient. THE GASMASTER BURNER Durable aluminized steel construction. Designed for efficient, quiet operation; precision port alignment, even heat transfer. Features energy saving low input pilot — only 350 to 400 BTUH. Well protected to maintain alignment, yet easy to light. In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice" FORM NO. 101.9 REV. 9 S 'INSTALLATION INSTRUCTIONS FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW (RGLH) INDUCED DRAFT GA FURNACES WITH.ICM BLOWER MOTOR Eo Fo�c� F LE copy vN -3rc\" ISO 9002 RECEIVED CITY OF TUKWILA MAY 1 0 zuu5 PERMIT CENTER • is symbol as an indication of Important Safety Information! If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death. (A WARNING PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO- DUCTIVE HARM. AWARNING I THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING , INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Do Not Destroy this Manual. Please read carefully and keep in a safe place for future reference by a serviceman. A FOR YOUR SAFETY — Do not store or use gasoline or other flammable vapors and liquids, or other combustible materials in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's Instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — DO NOT RELY ON SMELL ALONE TO DETECT LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U.L. recognized fuel gas and CO detectors are recommended in all applications, and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs — Improper Installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier. .s�8'tF�` � +"K nt;Y •� �r. jT4.S?'ic�5t*3R?:rtu:.:.+w. -... 92- 23531 -80 -00 ■ Beford beginning any troubleshooting procedure, complete the following installation checklist. A furnace malfunction is sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make copies of the checklist and complete one for every Low Profile Furnace service call for your records. FURNACE INSTALLATION Adequate clearance from combustibles Adequate clearance for service Proper air temperature rise (See furnace rating plate) External static pressure inches w.c. Correct filter(s) Correct cooling coil or accessories (if equipped) Adequate supply and return air ducting Return Air Duct Size Supply Air Duct Size Air ducts sealed to prevent leakage INSTALLATION CHECKLIST . (Refer to this manual for specifics.) GAS SUPPLY Adequate pipe size No gas leaks Proper supply and manifold gas pressure (check with an accurate U -tube manometer with the furnace and all other gas appliances operating.) ELECTRICAL Correct thermostat and subbase Thermostat model Correct thermostat mode and setting Correct line supply voltage Correct polarity (important with hot surface ignition) Correct fumace ground to electrical panel DC microamp (pA) flame signal (hot surface ignition units) Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals "Y" "C" - not with wire nuts Subbase model VENTING Correct vent pipe diameter and length (according to AGA/GAMA tables) Vent connection size • Correct venting material (according to AGA/GAMA tables) Correct lining for masonry chimneys Adequate clearance from combustibles Proper negative pressure reading in the vent Vent pipe secured to induced draft blower housing COMBUSTION AIR Proper source of combustion air Correct combustion air opening size • CONTENTS Safety Precautions 1 Installation Check List 2 Location Requirements and Considerations 4 Clearances and Dimensions 5, 6 Combustion and Ventilation Air g Vent Pipe Installation 12 Gas Supply and Piping 15 Electrical Wiring 19 Accessories 20 Start -Up Procedures 21 Air Flow 22 Safety Features 30 Maintenance 31 Troubleshooting 34 Wiring Diagram 35 > Installation Instructions are updated on a regular basis. This is done as product changes occur or if new information becomes available. In this publication, an arrow ( >) denotes changes from the previous edition or additional new material. IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START -UP. 3 GENERAL INFORMATION 4 The RGLH and RGPH series furnaces are design certified by AGA/CGA for use with natural and propane gases as follows: As a Category I furnace, it may be vented vertically with type B -1 vent pipe and also may be common vented as described in these instructions. This furnace should be installed in accordance with the American National Standard Z223.1 - latest edition booklet entitled "National Fuel Gas Code" (NFPA 54) (in Canada, CAN /CGA B149.1 and .2 Installation Codes for gas burning appliances), and the requirements or codes of the local utility or other authority having jurisdiction including local plumbing or waste water codes. Additional helpful publications available from the "National Fire Protection Association" are: NFPA -90A – Installation of Air Conditioning and Ventilating Systems 1985 or latest edition. NFPA -90B – Warm Air Healing LOCATION REQUIREMENTS AND CONSIDERATIONS GENERAL INFORMATION IMPORTANT: If furnace operation is required during construction, and air ladened with corrosive compounds such as chlorine and fluorine are present, provisions must be taken to provide clean outdoor combustion and ventilation air to the furnace. Compounds of chlorine and fluorine, when burned with combustion air, form acids which will cause corrosion of a heat exchanger. Some of these compounds are found in paneling, dry wall, tile adhesives, paints, stains and varnishes, solvents and masonry cleaning materials. NOTE: This furnace is shipped with heat exchanger support brackets installed under the back of the heat exchanger. These may be removed before installation, but it is not required. LOCATION A WARNING I THIS'FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME. DO NOT INSTALL THIS FURNACE IN A MOBILE HOME. INSTALLATION IN A MOBILE HOME COULD CAUSE FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IMPORTANT: This furnace is not approved or recommended for installation on its back, with access doors facing upwards. This furnace is suitable tor installation in buildings constructed on -site. This heating unit should be located near the chimney and should be centralized with respect to the heat distribution system as much as practicable. When installed in a utility room, the door of the room should be wide enough to allow the largest part of the furnace to enter, or to permit the replacement of another appliance, such as a water heater. CLEARANCE - ACCESSIBILITY The design of forced air furnaces with input ratings as listed in the tables on the following pages are certified by A.G.A. Laboratories and CGA for the clearances to combustible materials shown in inches. See name /rating plate and clearance label for specific model number and clearance information. Service clearance of at least 24 inches is recommended in front of all fumaces. ACCESSIBILITY CLEARANCES, WHERE GREATER, MUST TAKE PRECEDENCE OVER FIRE PROTECTION CLEARANCES. UPFLOW AND HORIZONTAL INSTALLATION — Certified for use on combustible floor. and Air Conditioning Systems 1984. These publications are available from: National Fire Protection Association, Inc. Batterymarch Park Ouincy, MA 02269 Canadian Gas Association 55 Scarsdale Road Don Mills, Ontario, Canada M3B, 2R3 COMBUSTIBLE FLOORS. NOTE, HOWEVER, THAT FURNACES MUST NOT BE INSTALLED DIRECTLY ON CARPETING, TILE OR OTHER COMBUSTIBLE MATERIAL OTHER THAN WOOD FLOORING. INSTALLATION ON A COMBUSTIBLE MATERIAL CAN RESULT IN FIRE, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. A SPECIAL COMBUSTIBLE FLOOR SUB -BASE IS REQUIRED WHEN INSTALLING ON A COMBUSTIBLE FLOOR. FAILURE TO INSTALL THE SUB -BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS OFFERED AS AN ACCESSORY FROM THE FACTORY. SEE THE CLEARANCE LABEL LOCATED INSIDE THE FURNACE FOR THE APPROPRIATE MODEL NUMBER. THE SPECIAL BASE IS NOT REQUIRED WHEN THE FURNACE IS INSTALLED ON TOP OF AN AIR CONDITIONING PLENUM. A gas -fired furnace for installation in a residential garage must be installed so that the burner(s) and the ignition source are located not less than 18 inches above the floor and the furnace is located or protected to avoid physical damage by vehicles. UPFLOW UNIT DESIGN REQUIRES A SOLID METAL BASE PLATE (SEE TABLE ON PAGE 8 OR FURNACE 0 IA WARNING I UPFLOW AND HORIZONTAL FURNACES ARE DESIGN - CERTIFIED FOR INSTALLATION ON u cn '1N3Wf1000 3H130 AllldflO 3H1 Ol 3f10 91 11 33110N SIH1 NVH,L2lV310 SST! SI 3WV>d3 SIHI NI 1N3Wf100Q 314131 :33110N D TOP 26' GAS CONNECTION 26'.11 • ELECTRICAL CONNECTION LOW VOLTAGE I , I , OPTIONAL RETURN AIR CUTOUT 1 (EITHER SIDE) FOR USE WITH I EXTERNAL SIDE FILTER FRAME 1 l , LEFT SIDE BOTTOM 1 24 'b2 1 14 11'4 1 23 '!42 CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS A S.A. FRONT •- 36 24'42 1 RIGHT SIDE CD May require 3' to 4' or 3' or 5' adapter. 19 May be D' with type B vent. CD Maybe 1' with type B vent 28',4e D r r----- 20 24,4. CL-- ■-- 1% DIA. 26 4 DIA. - 1 I , 1 1 DIA. 23 c"n U O r O 27 m • � z c -n r 0 0 N O cn 0 co 15 1 Side 11 REDUCED CLEARANCE IN.) Ship. Wets. Model A B C 0 . E Right Back Top Front Vent 05 173 16141 12% D 15 0 3CD 0 1 3 614 105 Ibs. 07 21 19 13% W 18% 0 0 0 1 3 6m 115Ibs. 10 21 19% 13% D 18% 0 0 0 1 3 6m 120Ibs. 12 2434 23% 15% 0) 22 0 0 0 1 3 614 140Ibs. cn '1N3Wf1000 3H130 AllldflO 3H1 Ol 3f10 91 11 33110N SIH1 NVH,L2lV310 SST! SI 3WV>d3 SIHI NI 1N3Wf100Q 314131 :33110N D TOP 26' GAS CONNECTION 26'.11 • ELECTRICAL CONNECTION LOW VOLTAGE I , I , OPTIONAL RETURN AIR CUTOUT 1 (EITHER SIDE) FOR USE WITH I EXTERNAL SIDE FILTER FRAME 1 l , LEFT SIDE BOTTOM 1 24 'b2 1 14 11'4 1 23 '!42 CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS A S.A. FRONT •- 36 24'42 1 RIGHT SIDE CD May require 3' to 4' or 3' or 5' adapter. 19 May be D' with type B vent. CD Maybe 1' with type B vent 28',4e D r r----- 20 24,4. CL-- ■-- 1% DIA. 26 4 DIA. - 1 I , 1 1 DIA. 23 c"n U O r O 27 m • � z c -n r 0 0 N O cn 0 co 15 1 rn e TOP 26 LOW VOLTAGE __/ ELECTRIC CONNECTION 26 GAS CONNECTION BOTTOM E 1 23',6 9'4 CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) DOWNFLOW MODELS A 0 0 11 11 It I tI It It 11 tt 5 ,4 34 23 20',6 6 } � ''4 DIA. 7 A DIA. O May require 3" to 4' or 3" or 5' adapter. Ca May be 0' with type 0 vent. CS) May be 1' With type B vent. 1'16 DIA. 28'/,6 26 24'/,6 20'% NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR1HAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. Lett Side REDUCED CLEARANCE (IN.) Ship. Wgts. Model A 8 C 0 E Rig Side Back Top Front Vent 05 1754 16% 12;4 03 16 % 0 D 0 1 3 60 105 Ibs. 07 21 19% 13% O `1634 0 0 0 1 6 6(3) 115 Ibs. 10 21 19% 134 O 20 S4 0 0 0 1 6 60 120 lbs. 12 2454 23% 15% O 23 3f 0 0 0 1 3 6(A 140 Ibs rn e TOP 26 LOW VOLTAGE __/ ELECTRIC CONNECTION 26 GAS CONNECTION BOTTOM E 1 23',6 9'4 CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) DOWNFLOW MODELS A 0 0 11 11 It I tI It It 11 tt 5 ,4 34 23 20',6 6 } � ''4 DIA. 7 A DIA. O May require 3" to 4' or 3" or 5' adapter. Ca May be 0' with type 0 vent. CS) May be 1' With type B vent. 1'16 DIA. 28'/,6 26 24'/,6 20'% NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR1HAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. •CLEARANCE LABEL FOR PART NUMBER) MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING. TABLE 1 FURNACE BASE BASE WIDTH ELATE NO, PLATE SIZE 17;zz" RXGB -D17 15'x' x 23 21" RXGB -D21 1854" x 23 24 RXGB -024 25 x 23 CAUTION 1 When coils are used with air handlers or furnaces and installed above a finished ceiling or living area, it is recommended that an auxiliary sheet metal condensate drain pan be fabricated and installed under entire unit. Failure to do so can result in property damage. SITE SELECTION 1. Select a site in the building near the center of the proposed, or existing, duct system. 2. Give consideration to the vent system piping when selecting the furnace location. Be sure the venting system can get from the furnace to the termination with minimal length and elbows. 3. Locate the furnace near the existing gas piping. Or, if running a new gas line, locate the furnace to minimize the length and elbows in the gas piping. 4. Locate the furnace to maintain proper clearance to combustibles as shown in the preceding tables. I A WARNING COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE JACKET OR WITHIN THE SPECIFIED CLEARANCES OF THE VENT PIPE. THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. PLACEMENT OF COMBUSTIBLE MATERIALS ON, AGAINST OR AROUND THE FURNACE JACKET CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FURNACE AREA MUST NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER STORAGE PURPOSES. DUCTING Proper air flow is required for the correct operation of this furnace. Too little air flow can cause erratic operation and can damage the heat exchanger. The duct system must carry the correct amount of air for heating and cooling if summer air conditioning is used. Size the ducts according to acceptable industry standards and methods. The total static pressure drop of the entire system should not exceed .8" w.c. IMPORTANT: Some high efficiency filters have a greater than normal resistance to air flow. This can adversely affect furnace operation. BE SURE TO CHECK AIR FLOW if using any filter other than the factory- provided filter. 1 A WARNING NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. WHEN A FURNACE IS MOUNTED ON A PLATFORM, WITH RETURN THROUGH THE BOTTOM, IT MUST BE SEALED AIRTIGHT BETWEEN THE FURNACE AND THE RETURN AIR PLENUM. THE RETURN AIR PLENUM MUST BE PERMANENTLY ENCLOSED. NEVER USE A DOOR AS A PART or THE RETURN AIR PLENUM. THE FLOOR OR PLATFORM MUST PROVIDE SOUND PHYSICAL SUPPORT OF THE FURNACE, WITHOUT SAGGING, CRACKS, GAPS, ETC., AROUND THE BASE AS TO PROVIDE A SEAL BETWEEN THE SUPPORT AND THE BASE. FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH. DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN OR SUPPLY DUCTWORK TO OR FROM ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. DOING SO MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY OR PROPERTY DAMAGE. A WARNING BLOWER AND BURNERS MUST NEVER BE OPERATED WITHOUT THE BLOWER DOOR IN PLACE. THIS IS TO PREVENT DRAWING GAS FUMES (WHICH COULD CONTAIN HAZARDOUS CARBON MONOXIDE) INTO THE HOME THAT COULD RESULT IN PERSONAL INJURY OR DEATH. UPFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. Open the return air compartment. a. If using side or back return air, install the bottom base. A WARNING A SOLID METAL BASE PLATE, SEE TABLE 1, OR FURNACE CLEARANCE LABEL FOR PART 7 8 NUMBER MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING OR DEATH. b. Cut an opening in the side or back. The opening should be cut the full width of the knockouts on the unit. NOTE: Where the maxiumum air flow is 1800 CFM or more, both sides or the bottom must be used for return air. 3. Connect the return duct or return air cabinet to the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel- burning appliance. 4. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. 5. If summer air conditioning is desired, position the indoor coil on the top of the unit. Insure that no air can bypass this coil. 6. Connect the supply air plenum to the furnace plenum opening. DOWNFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. II summer air conditioning is desired, position the indoor coil on the bottom of the unit. Insure that no air can bypass this coil. 3. 11 installing on a combustible floor and not using an air conditioning plenum, install the special combustible floor base. See Figure 4. ©WARNING THE DOWNFLOW FURNACE DESIGN IS CERTIFIED FOR INSTALLATION ON A NON- COMBUSTIBLE FLOOR. USE THE SPECIAL BASE SPECIFIED ON THE FURNACE CLEARANCE LABEL. FAILURE TO INSTALL THE SPECIAL BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS SHIPPED FROM THE FACTORY AS AN ACCESSORY. 4. Connect the furnace to the supply air plenum. 5. Connect the return air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel- burning appliance. 6. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air Irorn bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. HORIZONTAL UNITS 1 Position the unit to minimize long runs or runs with many turns and elbows. 2. 11 summer air conditioning is desired, position the indoor coil on the supply air side of the unit. Insure that no air can bypass this coil. 3. Connect the furnace 10 the supply air plenum. 4. Secure the four angle brackets shipped with the unit to the return air opening. See Figure 5. Connect the return air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel- burning appliance. 5. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. to) O FIGURE 5 HORIZONTAL RETURN AIR DUCT FOUR ANGLE BRACKETS ARE SHIPPED WITH EACH UNIT THAT CAN BE INSTALLED HORIZONTALLY. THESE BRACKETS MAY BE USED TO SECURE THE RETURN AIR DUCT TO A HORIZONTAL UNIT. COMBUSTION AND VENTILATION AIR 1 AWARNING THIS FURNACE AND ANY OTHER FUEL - BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH - FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. MOST HOMES WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED INTO THE FURNACE AREA. FAILURE TO DO SO CAN CAUSE DEATH FROM CARBON MONOXIDE POISONING. Adequate facilities for providing air for combustion and ventilation must be provided in accordance with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI, Z223.1 latest edition or CAN/CGA B149.1 and .2 or, applicable provisions for the local building codes, and not obstructed so as to prevent the flow of air to the fumace. OVERTEMPERATURE SAFETY SWITCHES This furnace is equipped with safety switches in the control compartment to protect against overtemperature conditions caused by inadequate combustion air supply. The switches are located just above the burners on the furnace center panel on upflow and downflow models and also on each side of the burners on upflow/horizontal and horizontal "only" models, and must be manually reset if tripped. DO NOT jumper this switch. If this switch should trip, a qualified furnace installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check of the installation. DO NOT reset the overtemperature switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. FIGURE 6 AIR FROM HEATED SPACE WATER 1 I1 HEATER 111111 11111 tr IMPORTANT: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage. The following types of installation may require OUTDOOR AIR for combustion, due to chemical exposures: • Commercial buildings • Buildings with indoor pools • Furnaces installed in laundry rooms • Furnaces in hobby or craft rooms • Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply may also require OUTDOOR AIR for combustion: • Permanent wave solutions Chlorinated waxes and cleaners Chlorine -based swimming pool chemicals Water softening chemicals De -icing salts or chemicals Carbon tetrachloride Halogen type refrigerants Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid Cements and glues Antistatic fabric softeners for clothes dryers Masonry acid washing materials 1 NOTE: EACH OPENING SHALL HAVE A FREE AREA OF NOT LESS THAN ONE SOUARE NCH PER 1,000 STU PER HOUR Of THE TOTAL INPUT RATSq OF ALL EQUIPMENT N THE ENCLOSURE, OUT NOT LESS THAN 100 SQUARE NICHES, 9 Combustion air must be free of acid forming chemicals; such as sulphur, " fluorine and chlorine. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants and many other commercial and household products. Vapors from these products when burned in a gas flame form acid compounds. The acid compounds increase the dew point temperature of the flue products and are highly corrosive after they condense. 1 A WARNING ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE. FAILURE TO DO SO CAN CREATE HAZARDOUS CONDITIONS RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH FROM SMOKE, FIRE OR CARBON MONOXIDE. Combustion air requirements are determined by whether the furnace is in an open (unconfined) area or in a confined space such as a closet or small room. EXAMPLE 1. FURNACE LOCATED IN AN UNCONFINED SPACE Using indoor air for combustion. An unconfined space must have at least 50 cubic feet for each 1,000 Btuh of the Total input for all appliances in the space. Here are a few examples of the room sizes required for different inputs. The sizes are based on 8 foot ceilings. Mob Minimum Sq. Feet Typical Room Size fppgt With 8' Ceiling With 8' Calling 50,000 312 14'x24' or 18'x18' 75,000 469 15'41' or 20'x24' 100,000 625 20'x31' or 25'x25' 125,000 833 23'44' or 26'x30' If the open space containing the fumace is in a building with tight construction (contemporary construction), outside air may still be required for the fumace to operate and vent properly. Outside air openings should be sized the same as for a confined space. 10 FIGURE 7 AIR FROM ATTIC /CRAWL SPACE OUTLET AIR LN ATTIC MUST BE ABOVE INSULATION 1 SO. INCH PER 4000 BTUH OUTLET AIR GAS WATER HEATER 0 GABLE v VENT ''� L ATTIC GABLE OR cr 3OFRT VENTS EXAMPLE 2. FURNACE LOCATED IN A CONFINED SPACE A confined space (any space smaller than shown above as "unconfined ") must have two openings into the ;;pace. One opening must be within 12" of the ceiling and the other must be within 12" of the floor openings must be sized by how they are connected to the heated area or to the outside, and by the input of all appliances in the space. If confined space Is within a building with tight construction, combustion air must be taken from outdoors or area freely communicating with the outdoors. • A. USING INDOOR AIR FOR COMBUSTION If combustion air Is taken from the heated area, the openings must nab have at least 100 square inches of free area. Each opening must have at least one square inch of free area for each 1,000 Btuh of total input in the space. Here are some examples of typical openings required. e 5 1 1 FURNACE 111 1111 11111 12- wLx. I2 - t sa I!ICH PER 4000 STUN INLET MR 50,000 75,000 100,000 125,000 Btuh Free Area Input Each Opening 50,000 100 Square Inches 100,000 100 Square Inches 125,000 125 Square Inches IMPORTANT Air should not be taken from a heated space with a fireplace, exhaust fan or other device that may produce a negative pressure. ' B. USING OUTDOOR AIR FOR COMBUSTION If combustion air is taken from outdoors through vertical ducts, the openings and ducts must have at least one square inch of free area for each 4,000 Btuh of total appliance input. Here are some typical sizes. Stub Free Area Round Pipe Innul Each Ooenino i:1g 12.5 Square Inches 18.75 Square Inches 25 Square Inches 31.25 Square Inches 4" 5" 6" 7" IMPORTANT Do not take air from an attic space that is equipped with power ventilation. 0 FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET OUTLET AIR 1 SO. INCH PER 4000 STUN INLET AIN ISO. INCH PER 4000 STUN If combustion air is taken from outdoors through horizontal ducts, the openings and ducts must have at least one square inch of free area for each 2,000 Btuh of total appliance input. Here are typical sizes. Btuh 10A1t! 50,000 75,000 100,000 125,000 Free Area Each Opening 25 Square Inches 37.5 Square Inches 50 Square Inches 62.5 Square Inches Round Pipe 6' r 8' 9' If unit is installed where there is an exhaust fan, sufficient ventilation must be provided to prevent the exhaust fan from creating a negative pressure in the room. Combustion air openings must not be restricted in any manner. CONSULT LOCAL CODES FOR SPECIAL REQUIREMENTS. Air openings in furnace casing front; return air grilles, and warm air registers must not be obstructed. 11 VENTING GENERAL INFORMATION The furnace must be vented in accordance with these instructions, ANSI 221.47-1 993 /CAN /C G A -2.3 -M 93 or latest edition Venting Tables and the "National Fuel Gas Code" (NFPA No. 54 -1992, ANSI 2223.1 -1992 and requirements or codes of the local utility or other authority having jurisdiction. LA WARNING DEVICES ATTACHED TO THE FLUE OR VENT FOR THE PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN THE DESIGN CERTIFICATION OF THIS FURNACE. WE, THE MANUFACTURER, CANNOT AND WILL NOT BE RESPQNSIBLE FOR INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND /OR UNCERTIFIED DEVICES, ACCESSORIES OR COMPONENTS. DRAFT INDUCER IMPORTANT Vent pipe attaching holes must be pre- drilled in draft inducer collar to prevent plastic material from cracking. Drill % diameter holes through vent pipe and collar and use #8 screws to attach. See Figure 9. 12 FIGURE 9 ATTACHING TO DRAFT INDUCER COLLAR FURNACE CATEGORY INFORMATION This furnace is shipped as a Category I type induced draft furnace. A Category I furnace operates with a nonpositive vent pressure and has a vent gas temperature at least 140 °F above the dew point of the vent gases. A Category I type may be a draft hood equipped fumace or have a fan assisted combustion system (induced draft). The inducer is used to pull flue products through the combustion chamber and as they leave the fumace, most of the energy has been dissipated. The buoyant effect of the flue gases provides venting to the outdoors. During the off cycle, the inducer is off and there is very little flow through the vent, cooling the vent. During the on cycle there Is no dilution airflow,'a's with a draft hood type furnace. Although the vent heats up rapidly without dilution air, the flue products contain more water vapor, which results in a higher dew point temperature. It is most important that you follow the guidelines in these instructions to prevent the possible formation of condensation in the venting system. As a Category I furnace it may be vented vertically with type B -1 vent pipe and also may be common vented, as described in these instructions. DRAFT INDUCER VENT PIPE PRE -DRILL ATTACHING HOLES IMPORTANT APPLICATION NOTES When the furnace is used as a replacement, the existing vent system should be inspected to assure that there are no obstructions, blockage, or any signs of corrosion. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED, VENT PIPE MAY BE TYPE "B -1; EITHER RIGID OR SUITABLE FLEXIBLE CONSTRUCTION THAT CARRIES A U.L. LISTING. COMMON VENTING IS ALLOWED WITH VERTICAL B -1 VENT SYSTEMS, AND LINED MASONRY CHIMNEYS. FOLLOW THE AGA/GAMA VENTING TABLES FOR PROPER INSTALLATION PRACTICES. SINGLE WALL VENT CONNECTORS TO "B -1 VENT OR MASONRY CHIMNEYS" MAY BE USED UNDER THE GUIDELINES OF THE AGA/GAMA VENTING TABLES. The entire length of the vent connector shall be readily accessible for inspection, cleaning and replacement. ROM PITCH H QM() R. FLAT TO 6/12 1.0 OVER 6/12 TO 7/12 1.25 OVER 7/12 TO 8/12 1.5 OVER 8/12 TO 9/12 2.0 OVER 9/12 TO 18/12 2.5 OVER 10/12 TO 11/12 3.25 OVER 11/12 TO 12/12 4.0 OVER 12/12 TO 14/12 5.0 OVER 14/12 TO 16/12 6.0 OVER 16/12 TO 18/12 7.0 OVER 18/12 TO 28/12 7.5 OVER 20/12 TO 21/12 8.0 "B -1 "'VERTICAL VENTING Type "B•1" vents must be installed in accordance with the terms of their listings and the vent manufacturer's instructions. "B -1" vents must be supported and spaced in accordance with their listings and the manufacturer's instructions. All vents must be supported to maintain their minimum clearances from combustible material. VERTICAL VENTING 50K 75K 100K 125K Categorized Fumace Vent Ir10Ut Size Reauired 3 . . 4" 'NOTE: All furnaces have a 3" vent connection as shipped from the factory. A 3" to 4" vent transition is required on all but the 50,000 BTUH models when vertically vented or common vented with metal vent pipes. THE VENT TRANSITION CONNECTION MUST BE MADE AT THE FURNACE VENT EXIT. It must originate with an adapter if required, at the furnace flue collar and terminate either in a listed cap or roof assembly. When common venting, the vent connector size may differ from the above diameters depending on application. See ANSI Z21.47- 1993/CAN/CGA- 2.3 -M93 or latest edition tables. VERTICAL VENT SYSTEMS: 1. A gas vent shall terminate above the roof surface with a listed cap or listed roof assembly. Gas vents 12 inches in size or smaller with listed caps shall be permitted to be terminated in accordance with Figure 10, provided they are at least 8 feet from a vertical wall or similar obstruction. All other gas vents shall terminate not less than 2 feet above the highest point where they pass through the roof and at least 2 feet higher than any portion of a building within 10 feet. 2. A type B gas vent shall terminate at least 5 feet in vertical height above the highest connected equipment draft hood or flue collar. 3. Must rise 'A° per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or dips. Supports at 4 foot intervals and at all elbows are recommended. 4. The vent connector must be mechanically fastened to the outlet collar of the furnace with at least (2) sheet metal screws except vent FIGURE 10 TYPICAL VENTING WITH "B -1" VENT LISTED CAP LISTED GAS VENT connectors that are B -1 material. These shall be assembled in accordance with the manufacturer's instructions. See Figure 9. NOTE: Refer to the ANSI 221.47 -1993/ CAN/CGA -2.3 -M93 or latest edition venting tables for venting category I fumaces. Single appliance venting of a fan assisted fumace into a tile -lined masonry chimney is prohibited. The chimney must be lined with either Type B vent or with a listed, single wall, metal lining system. Reference ANSI 221.47- 1993/CAN/CGA -2.3 -M93 or latest edition vent tables. See Figure 11 for typical 13-1 vent chase. I A WARNING I DO NOT CONNECT THIS FURNACE TO A CHIMNEY USED TO VENT A SOLID FUEL APPLIANCE (WOOD OR COAL). VENTING WITH A SOLID FUEL APPLIANCE CAN LEAD TO IMPROPER FUNCTIONING OF THE UNIT, AND DUE TO SOOTING, THE POSSIBILITY OF FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. /MIN. DISCHARGE OPENING 12 x ROOF PITCH = x/12 - MINIMUM ALLOWABLE HEIGHT FROM ROOF TO DISCHARGE OPENING HORIZONTAL VENTING IMPORTANT: IT IS RHEEM'S POSITION NOW THAT MY INSTALLATIONS OF ANY HTPV PIPE USED IN A CATEGORY III VENT APPLICATION, INCLUDING SELKIRK'S SELVENTTt" II HTPV PRODUCT, SHOULD CEASE IMMEDIATE Y, TJERNLUND POWER VENTER This gas fired furnace is AGA and CGA certified for use with the Tjemlund Model GPAK-1TR Power Venter when installed in accordance with the manufacturer's installation instructions. The vent pipe is to be double wall construction with a maximum of 20 feet and a minimum length of 10 feet and no more than three (3) 90° elbows. Important: It should be noted that common venting with another appliance is not an option when using the Tjernlund GPAK -1TR. The use of any other type of power vent system is not approved or recommended by the manufacturer. 13 14 FIGURE 11 DEDICATED VENTING THROUGH CHIMNEY WITH "B -1" VENT 1" RANI. 1.1 VENT ADAPTER EXISTING VENT SYSTEMS IMPORTANT RETROFIT VENTING INSTRUCTIONS If this fumace is a replacement installation, ALWAYS INSPECT the existing vent system to be sure there are no obstructions, blockages, or signs of corrosion. When the existing fumace is removed from a venting system serving other appliances, the venting is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance that remains connected to the common venting system, while the other appliances that remain connected to the common venting systems are not in operation. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED. 1. Seal any unused openings in the common venting system. 2. Visually inspect the venting system for proper size and horizontal pitch and determine that there is no blockage, restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. SLOPE UP MIN, 1/4 PER FT. 1" MIN. CLEARANCE V1341 CAP 6'• MIN 3. Insofar as is practical, close all building doors, windows and all doors between the space where the appliances remaining connected to the common venting system are located. Tum on clothes dryers and any appliance not connected to the common venting system. Tum on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. 4. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so the appliance will operate continuously. 5. Test for spillage at the draft hood relief opening after 5 minutes of main bumer operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. 6. After it has been determined that each appliance that remains connected to the common venting system properly vents (when tested as outlined above) retum doors, windows, exhaust fans, fireplace dampers and any other gas - buming appliance to their previous conditions of use. 7. If improper venting is observed during any of the above tests, the common venting system must be resized. Refer to appendix G in the National Fuel Gas Code ANSI Z223.1 1988 or the ANSI 221.47 - 1993/CAN/CGA- 2.3 -M93 or latest edition venting tables for category I furnaces. c, GAS SUPPLY AND PIPING GAS SUPPLY 1 WARNING THIS FURNACE IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVER- SION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANU- FACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. See the conversion kit index supplied with the furnace. This index identifies the proper LP Gas Conversion Kit required for each particular fumace. IMPORTANT: Any additions, changes or conversions required for the furnace to satisfactorily meet the application should be made by a qualified installer, service agency or the gas supplier, using factory- specified or approved parts. IMPORTANT: Connect this furnace only to gas supplied by a commercial utility. IMPORTANT: A U.L recognized fuel gas and CO detectors) are recommended in all applications, and their installation should be in accordance with the detector manufacturer's recommendations and /or local laws, rules, regulations or customs. GAS PIPING Install the gas piping according to all local codes and regulations of the utility company. If possible, run a separate gas supply line directly from the meter to the furnace. Consult the local gas company for the location of the manual main shut -off valve. The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the com- bination gas valve on the fumace. Refer to Table 2 for the recom- mended pipe size for natural gas and Table 3 for LP gas pipe sizes. FIGURE 12 GAS PIPING INSTALLATION UPFLOW & DOWNFLOW MANUAL GAS VALVE 4 TO 5 FEET ABOVE FLOOR REQ'D BY SOME UTILITIES 1 4 TO 5 FEET ABOVE FLOOR REQ'D BY SOME UTIrIES DRIP LEG BURNERS DRIP LEG IMPORTANT It is permissible to run flexible gas connector inside the unit to a piece of black pipe. Install a ground joint union inside the cabinet to easily remove the control valve assembly. Install a manual shut -off valve in the gas line outside the fumace casing. The valve should be readily accessible to tum the gas supply on or off. Install a drip leg in the gas supply line as close to the furnace as possible. Always use a pipe compound resistant to the action of liquefied petroleum gases on all threaded connections. UNION HORIZONTAL MANUAL GAS VALVE DUCT BURNERS MANIFOLD IGNITION OF PILOT UNION GAS VALVE GAS VALVE IGNITION OF PILOT MANIFOLD IMPORTANT: When making gas pipe connections, use a back -up wrench to prevent any twisting of.the control assembly and gas valve. Any strains on the gas valve can change the position of the gas orifices in the burners. This can cause erratic furnace operation. IMPORTANT ENSURE that the fumace gas control valve not be subjected to high gas line supply pressures. DISCONNECT the furnace and its individual shut -off valve from the gas supply piping during any pressure testing that exceeds 1/2 p.s.i.g. (3.48 kPa). 15 GAS PRESSURE Natural gas supply pressure should be 5" to 7" w.c. LP gas supply pressure should be 11" to 14" w.c. This pressure must be maintained with all other gas -tired appliances in operation. Never exceed a maximum gas supply pressure of 14" w.c. with any fuel. The minimum supply pressure to the gas valve for proper furnace input adjustments is 5" w.c. for natural gas, however 6" to 7" is recommended. The minimum supply pressure is 11" w.c. for LP gas. I Jk WARNING NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER. NEVER USE MATCHES, FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE. FAILURE TO FOLLOW THIS WARNING CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. To check for gas leakage, use an approved chloride -free soap and water solution, an electronic combustible gas detector (see Figure 13), or other approved method. FIGURE 13 ELECTRONIC COMBUSTIBLE GAS DETECTOR 16 FIGURE 14 LP KIT CONTENTS FIGURE 15 HOSE CONNECTION TO LINE PRESSURE TAP RATING PLATE INPUT BTU/HR ELEVATION 0 TO 1,999 FT. I 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE 0 1,000 BTU/FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5' W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE O 2,475 BTU/FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10' W.C. 50,000 54 55 75,000 . 54 55 100,000 54 55 125,000 54 55 RATING PLATE INPUT BTU /HR ELEVATION 0 TO 7,999 FT. 8,000 FT AND ABOVE NATURAL GAS HEATING VALUE 0 1.000 BTU /FT'. SPECIFIC GRAVITY 0.62. MANIFOLD PRESSURE ® 3.5' W.C. 50,000 42 43 75.000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE © 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10 W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 • LP CONVERSION The valve can be converted to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 14. NOTE: Order the correct LP conversion kit from the furnace manufacturer. Furnace conversion to LP gas must be performed by a qualified technician. To change orifice spuds for either conversion 10 LP or for elevation: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. Consult the tables at right if there is any question conceming orifice sizing. 4. Tum the gas supply back on and check for proper operation and manifold pressure. 5. Attach the notice label alerting the next service technician that the furnace has been converted to LP gas. NOx MODELS When converting fumaces equipped with NOx inserts to LP gas, remove the NOx insert assemblies. Steps for removal are listed below: 1. Tum off all electrical power and the gas supply to the fumace. 2. Remove the bumer door from the furnace. 3. Remove the igniter assembly — handle with care. 4. Remove the two screws attaching the NOx insert retainer brackets to the center panel. Pull the retainer rod. 5. Put the two screws back into the holes in the center panel. 6. Re- install the igniter and bumer assemblies. 7. Replace burner door. 8. Tum on electrical power and gas supply to the unit. ORIFICE SIZING CHART ORIFICE SIZING CHART (CANADA) 17 TABLE 3 LP GAS PIPE CAPACITY TABLE (CU. FTJHR.) Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 inches water column inlet pressure). (Based on a Pressure Drop o10.5 Inch Water Column) Nominal Size, Indies 10 20 30 40 50 60 70 80 1/2 132 92 73 63 56 50 46 43 34 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 160 170 1 -1/4 1,050 730 590 500 440 400 370 350 1.112 1,600 1,100 890 760 670 610 560 530 Alter the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula: Gas Input of Fumace (BTU/HR) Cu. Length of Pipe, Feet Iron Pipe Size, Inches 10 20 30 40 50 60 70 80 90 100 125 150 1/2 275 189 152 129 114 103 96 89 83 78 69 63 3/4 567 393 315 267 237 217 196 182 173 162 146 132 1 1,071 732 590 504 448 409 378 346 322 307 275 252 1.1/4 2,205 1,496 1,212 1,039 913 834 771 724 677 630 567 511 1.1/2 3,307 2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 976 866 787 2 6,221 4,331 3,465 2,992 2,646 2,394 2,205 2,047 1,921 1,811 1,606 1,496 Example (LP): Input BTU requirement of unit, 150,000 Equivalent length of pipe, 60 ft. = 3/4' IPS required. TABLE 2 NATURAL GAS PIPE CAPACITY TABLE (CU. FTJHR.) Capacity of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop 010.3 in. and specific gravity of 0.60 (natural gas). Nominal Length of Pipe, Feet Iron Pipe Size, Indies 10 20 30 40 50 60 70 80 1/2 132 92 73 63 56 50 46 43 34 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 160 170 1 -1/4 1,050 730 590 500 440 400 370 350 1.112 1,600 1,100 890 760 670 610 560 530 Alter the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula: Gas Input of Fumace (BTU/HR) Cu. Ft. Per Hr. Required Heating value d Gas (BTUIFT3) The gas input of the furnace is marked on the furnace rating plate. The heating value of the gas (BTU/FT3) may be determined by consulting the local natural gas utety or the LP gas supplier. 18 SETTING GAS PRESSURE The maximum gas supply pressure to the furnace should be T' w.c. natural gas, or 14" w.c. LP gas. The minimum supply gas pressure to the gas valve should be 5" W.C. natural gas or 11" w.c. LP gas. A properly calibrated U -Tube manometer is required for accurate gas pressure measurements. Supply Gas Pressure Measurement. A line pressure tap is on the input side of the gas valve. 1. With gas shut off to the furnace at the manual gas valve outside the unit, remove the input pressure tap plug. 2. Connect a U -Tube manometer to the pressure tap. See Figure 15. 3. Turn on the gas supply and operate the furnace and all other gas -fired units on the same gas line as the furnace. 4. Note or adjust the line gas pressure to give: A. 5" - 7" w.c. for natural gas. B. 11" - 14" w.c. for LP gas. 5. Shut off the gas at the manual gas valve and remove the U -Tube manometer. 6. Replace the pressure tap plug before turning on the gas. If the supply gas line pressure is above these ranges, install an in -line gas regulator to the furnace for natural gas units. With LP gas, have the LP supplier reduce the line pressure at the regulator. If supply gas line pressure is below these ranges, either remove any restrictions in the gas supply piping or enlarge the gas pipe. See Tables 2 and 3. With LP gas, have the LP supplier adjust the line pressure at the regulator. ELECTRICAL WIRING I A WARNING I TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO, THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST BE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS IA WARNING I THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE TO DO SO CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are listed on the fumace rating plate. Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker. Run this circuit directly from the main switch box to an electrical disconnect which must be readily accessible and located within sight of the furnace. Connect from the disconnect to the junction box on the left side of the fumace, inside the control compartment. See appropriate wiring diagram. NOTE: The electrical junction box inside the fumace control compartment may be relocated to the right side if necessary. A knockout is provided. NOTE: Li (hot) and L2 (neutral) polarity must be observed when making field connections to the fumace. The ignition control on electric ignition models will not sense flame if L1 and L2 are reversed. Installation of the electric supply line should be in accordance with the National Electric Code ANSI/NFPA No. 70, latest edition, or Canadian Electrical Code Part 1 - CSA Standard C22.1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY ISCL4 �tLe. THERMOSTAT The room thermostat must be compatible with the integrated furnace control on the fumace. All thermostats available from the fumace manufacturer's Parts Department are acceptable. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated fumace control we use. NOTICE: An isolation relay can be added to prevent any compatibility problems that may occur. Use a single - pole, single -throw relay with a 24 -volt AC coil. The contacts should be rated for .5 amps minimum at 24 volts. See Figure 16. Install the room thermostat in accordance with the instruction sheet in the box with the thermostat. Run the thermostat lead wires inside the control compartment. Connect the thermostat as shown on the wiring diagram. u t 33 0 0 O The total w re length is the distance from the furnace to the thermostat and back to the fumace. NOTE: Do not use 24 volt control wiring smaller than No. 20. ctANACE C:NfPJL 1652 NOTE: "r must be connected to the Integrated Furnace Control. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, television, radios or air streams from registers. Refer to the instructions packed with the thermostat for best anticipator adjustment or selection or see below. HEAT ANTICIPATOR SETTINGS For adjusting the thermostat heat anticipator setting; (a) add the current draw of the various components in the system or (b) measure the current flow on either the R or W thermostat circuit and set the thermostat heat anticipator according to the current flow measured. The "nominar setting for this control is 0.15 A. 19 .ii FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS I SOLID COPPER WIRE - AWG. . 3.0 16 14 12 10 10 10 2.5 16 14 12 12 12 10 2.0 18 16 14 12 12 10 50 100 150 200 250 300 Length of Run - Feet (1) ELECTRICAL WIRING I A WARNING I TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO, THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST BE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS IA WARNING I THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE TO DO SO CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are listed on the fumace rating plate. Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker. Run this circuit directly from the main switch box to an electrical disconnect which must be readily accessible and located within sight of the furnace. Connect from the disconnect to the junction box on the left side of the fumace, inside the control compartment. See appropriate wiring diagram. NOTE: The electrical junction box inside the fumace control compartment may be relocated to the right side if necessary. A knockout is provided. NOTE: Li (hot) and L2 (neutral) polarity must be observed when making field connections to the fumace. The ignition control on electric ignition models will not sense flame if L1 and L2 are reversed. Installation of the electric supply line should be in accordance with the National Electric Code ANSI/NFPA No. 70, latest edition, or Canadian Electrical Code Part 1 - CSA Standard C22.1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY ISCL4 �tLe. THERMOSTAT The room thermostat must be compatible with the integrated furnace control on the fumace. All thermostats available from the fumace manufacturer's Parts Department are acceptable. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated fumace control we use. NOTICE: An isolation relay can be added to prevent any compatibility problems that may occur. Use a single - pole, single -throw relay with a 24 -volt AC coil. The contacts should be rated for .5 amps minimum at 24 volts. See Figure 16. Install the room thermostat in accordance with the instruction sheet in the box with the thermostat. Run the thermostat lead wires inside the control compartment. Connect the thermostat as shown on the wiring diagram. u t 33 0 0 O The total w re length is the distance from the furnace to the thermostat and back to the fumace. NOTE: Do not use 24 volt control wiring smaller than No. 20. ctANACE C:NfPJL 1652 NOTE: "r must be connected to the Integrated Furnace Control. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, television, radios or air streams from registers. Refer to the instructions packed with the thermostat for best anticipator adjustment or selection or see below. HEAT ANTICIPATOR SETTINGS For adjusting the thermostat heat anticipator setting; (a) add the current draw of the various components in the system or (b) measure the current flow on either the R or W thermostat circuit and set the thermostat heat anticipator according to the current flow measured. The "nominar setting for this control is 0.15 A. 19 .ii 20 FIGURE 17 LINE VOLTAGE CONNECTIONS UTEC 1012 -922 CONTROL BOARD NEUTRALS — { FIELD INSTALLED OPTION ACCESSORIES ELECTRONIC AIR CLEANER 1. Electronic air cleaner line voltage power can be supplied from the screw terminal "EAC" and a line voltage neutral screw terminal on the control board. See Figure 17. This will power the electronic air cleaner whenever the circulating air blower is in operation. HUMIDIFIER 2. Humidifier line voltage power can be supplied from screw terminal "HUM" to a line voltage neutral screw terminal on the control board. See Figure 17. This will power the humidifier whenever the bumer is on and the circulating air blower is operating in the heating mode. NOTE: Maximum current –1.0 amps for each option. LI U XFMR EAC PRI 1653 HOT'SURFACE IGNITION LIGHTING INSTRUCTIONS This appliance is equipped with a hot surface ignition device. This device lights the main burners each time the room thermostat (closes) calls for heat. See lighting instructions on the furnace. TO START FURNACE ( WARNING 1. BE SURE THAT THE MANUAL GAS CONTROL HAS BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES. DO NOT ATTEMPT TO MANUALLY LIGHT THE MAIN BURNERS. FAILURE TO FOLLOW THIS WARNING CAN CAUSE A FIRE OR AN EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 2. Set the room thermostat to the lowest setting. 3. Turn the gas control knob to the "On" position, or move the gas control lever to the "On" position. 4. Replace the control access door. 5. Turn on the electrical power. 6. Set the room thermostat to a point above room temperature to light the main bumers. After the burners are lit, set room thermostat to a desired temperature. TO SHUT DOWN FURNACE 1. Set the room thermostat to its Lowest setting. 2. Shut off the gas to main burners by turning the gas control knob to the "Off' position, or by depressing the gas control lever and moving it to the "Off" position. A WARNING SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SEQUENCE OF OPERATION UTEC Integrated Control with Hot Surface Ignition. 1. Each time the thermostat contacts close, the induced draft blower (inducer) begins a prepurge cycle. 2. The air proving negative pressure switch(es) closes. 3. 20 seconds after the pressure switch(es) close, the hot surface igniter heats for 5 seconds to full temperature. The induced draft blower operates for the complete heating cycle. 4. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. 5. The igniter lights the gas burners and stays energized for the first 7 seconds after the gas valve opens. 6. 7 seconds after the gas valve opens the remote flame sensor must prove flame ignition for one second using the process of flame rectification. If the bumers don't light, the system goes through another ignition sequence. It does this up to four times. 7. The main blower starts ramping up approximately 12 seconds after the gas valve opens. 8. When the thermostat cycle ends, the gas valve closes, the bumers go out, the induced draft blower runs for a 5- second post - purge, and the negative pressure switch(es) open. 9. The main blower continues until timed off by the setting on the integrated fumace control board. Sequence if the system doesn't light or doesn't sense flame: 1, On a call for heat, the control runs the inducer for 20 seconds to prepurge. 2. Atter the 20-second prepurge, the hot surface igniter heats for 5 seconds. The inducer continues to run. 3. Alter the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. The inducer continues and the igniter stays energized. 4. The igniter heats for 5 seconds. After 5 seconds, the gas valve opens for 8 seconds. If no flame is sensed, it closes the gas valve, the igniter de- energizes, the inducer runs for 30 seconds more before the next ignition trial. 5. If flame is not sensed during the eighth second after the gas valve opens the second time, the gas valve closes, and the igniter de- energizes. Both the inducer and main blower operate for 180 seconds after the second trial. 6. It repeats this process up to four times. At the end of the last try, the inducer stops immediately. The system is in "soft" lock out. 7. To reset the lock out, make and break power at the unit disconnect switch for 5 to 10 seconds. It then goes through another set of trials for ignition. 21 SEt`TING BLOWER TIMINGS NOTE: It is not permissible to use this furnace in twinning applications. IMPORTANT: This furnace may not be used in by pass zoning applications. The ICM motor in this furnace is programmed to operate over a wide range of static pressures (0.1 -0.8 IWC static) with an essentially constant level of air flow. The air flow required for a given cooling application is selected by utilizing the appropriate dip switch on the furnace integrated control board. For heating, the temperature rise of the unit is selected by dip switch settings as well. Wiring schemes for the thermostat and fossil fuel kit are identical to those used with other (- )GDG /(- )GPH /( -)GLH furnaces. FIGURE 19 The furnace integrated control was designed specifically for use with the ICM motor. On the control, there are two banks of dip switches. The bank with two switches controls the heating blower off delay in a similar fashion to the 1012 -920 boards used in other (- )GDG /(- )GPH /( -)GLH furnaces. The other dip switch bank contains eight switches as shown in Figure 18. FIGURE 18 OFF OFF 00 A ON OFF OFF ON D0 B c ON ON I I D These eight switches define the operation of the ICM motor. The switches are actually broken down into four dip switch pairs. Switches 1 and 2 act as a pair as do switches 3 and 4, 5 and 6, 7 and 8. Each dip switch pair has a total of four possible selections corresponding to A, B, C and D as shown in Figure 19. x00000 Switch Selection (- )GPH /LH -07 Air Flow (- )GPH /LH -12 Air Flow (- )GPH/LH -05 Air Flow (- )GPH /LH -10 Air Flow A 1200 2000 1200 2000 B 1000 1600 1000 1600 C 800 1400 800 1400 D 600 1200 600 1200 Switch Selection Temperature Rise °F A Mid -Rise B Mid -Rise C Mid -Rise —10 °F D Mid -Rise + 10 °F Switch Selection Air Flow Adjustment A No Adjustment B +10% C -10% D No Adjustment Switches Function 1 & 2 Heating Air Flow 3 & 4 Cooling Off Delay 5 & 6 Cooling Air Flow 7 & 8 Cooling Adjust , ti L) The assignments of the switch pairs are shown in Table 4. Pins 1 and 2 regulate the airflow in the healing mode. Likewise, pins 5 and 6 regulate • the airflow in cooling mode. Pins 7 and 8 allow for fine tuning of the cooling airflow and pins 3 and 4 are used to adjust the cooling off delay. COOLING AIRFLOW This furnace is programmed to provide cooling airflow of 1 1/2, 2, 2 1/2 , and 3 tons in the (- )GPH /LH -07 units and 3, 3 1/2 , 4 and 5 tons in the (- )GPH /LH -12 unit. As shown in Table 6, this airflow is selected by properly setting switches 5 and 6. Table 4 shows which setting will be necessary for switches 5 and 6 in order to obtain the desire airflow. The switch setting corresponding to selections A, B, C, and D are shown in Figure 19. TABLE 4 TABLE 6. AIR FLOW ADJUSTMENT (SWITCHES 7 & 8) Occasionally, 1he field installer may wish to make adjustments to the cooling airflow listed in Table 5. This can be done by using switches 7 and 8. Switches 7 and 8 allow the selected cooling air flow to be increased or decreased by 10% as shown in Table 6. The minimum air flow possible is approximately 600 sCFM. NOTE: The air flow adjustments in Table 6 apply to cooling mode only. Switches 7 and 8 cannot adjust the heating air flow. CONTINUOUS FAN When in fan only mode, the furnace will provide approximately 600 sCFM of air flow. TABLE 5. COOLING AIR FLOW (SWITCHES 5 & 6) HEATING AIR FLOW Since the air flow provided by the ICM motor is essentially constant over the range of .1 to .8 IWC static, the temperature rise across the unit may also be adjusted. The installer is given the option of three air flow options in heating mode as shown in Table 7. Switches 1 and 2 regulate the heating mode air flow. It must be noted that the temperatures listed in Table 7 are design temperatures. Your installation may vary from these designed temperatures and must be checked upon installation. If the temperature rise falls outside the furnace listed rise range, select another heating air flow which will allow for operation within the rise range. TABLE 7. HEATING AIR FLOW SELECTIONS SWITCHES 1 & 2 23 Switch Selection Cooling Blower Off Delay A 45 Seconds B 30 Seconds C 60 Seconds D 0 Seconds MOTOR START UP AND SHUT DOWN The ICM motor is programmed to provide a "soft" start and stop. On a call for heat or cool, the motor will gradually ramp up to the field selected blower speed. This eliminates the sudden rush of air normally associated with a PSC motor. Once the thermostat is satisfied, the motor will gradually ramp down as well. HEATING BLOWER OFF DELAY The heating blower oft delay is controlled by the dip switch bank containing 2 switches. These switches have the same adjustment settings as the normal UTEC Integrated Furnace Control used in the 80+ product line. TABLE 8. COOLING BLOWER OFF DELAY SWITCHES 3 & 4 MOTOR STATUS LIGHT The integrated furnace control comes equipped with an additional light that indicates motor status. The furnace control continually monitors the rpm of the ICM motor and if the motor is operating within specified limits, the Tight will remain on. If the motor is operating outside the specified limits, the light will flash. If the motor should fail, the integrated control will verify that the motor is not turning within 15 seconds. After verification, the control will go into soft lock out, however, the control will continue to attempt to start the motor for 2 minutes. If the motor starts during this time period, the control will recover and continue normal operation. If the motor does not start, the control will discontinue trying to start the motor and will try again in one hour. During the soft lockout, the motor status Tight will flash. ICM MOTOR FIELD SETTINGS EXAMPLE Situation A furnace with an input 75,000 Btu /hr is to provide 1000 CFM of cooling air flow. A 60 second cooling blower off delay is desired. The heating flow is 10 be adjusted to mid -rise + 10 °F. Solution Consult the quick reference chart. The heating air flow chart shows that mid - rise + 10 °F can be obtained by placing switches 1 and 2 in the ON position. The cooling off delay chart shows that a 60 second cooling blower off delay is obtained by setting switch 3 to the OFF position and switch 4 to the ON position. The cooling airflow table shows that for a furnace with 75,000 Btu/hr input, a cooling air flow of 1000 CFM can be obtained by setting switch 5 to ON and switch 6 to OFF. Switches 7 and 8 can either both be On or both OFF because no cooling air flow adjustment is required. If an adjustment to the cooling air flow is desired, it can be adjusted upward or downward by 10% as shown on the table for switches 7 and 8. 25 Switch 4Cp i-07/05 Air Flow 0GDCAH -10112 Air flow *CBI 5 6 .c174 OFF OFF 1200 2000 ON OFF 1000 1600 OFF ON 800 1400 ON ON 600 1200 Switch Air Flow t10% Adjustment 7 8 OFF OFF No Adjustment +10% ON OFF OFF ON -10% / ON ON No Adjustment Switch Temperature Rise °F 1 2 OFF OFF Mid -Rise ON OFF Mid -Rise OFF ON Mid- Rise -10 °F ON ON Mid-Rise + 10 °F Heating- '1N31Nf1000 3141 d0 A111`dfO 3141013la 91 11 30110N 9111 NVH 2JV310 9931 SI 3111HZId SIH1 NI 1N31Nf1000 3H1 dI :30110N IC■ MOTOR QUICK REFERENCE Switches 1 & 2 Air Flow Cooling Off Delay Switches 3 & 4 Switches 7 & 8 Adjust for cooling air flow only. Cooling Air Flow Switches 5 & 6 METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS INPUT INPUT METER SIZE CU. Fi . HEATING VALUE OF GAS BTU PER CU. FT. 900 1000 1040 1100 2500 MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. 50,000 ONE TEN 1 10 5 50 1 12 12 00 1 12 15 30 1 13 18 12 3 30 20 00 75,000 ONE TEN 0l- 44 12 o� 4O OO I 50 19 003 53 48 2 20 00 100,000 ONE TEN 0 5 33 24 0 6 36 0 0 6 38 15 0 6 40 36 1 15 30 0 125,000 ONE TEN 0•0' 26 19 O "t 29 48 O In 8° O (0 32 17 1 12 12 0 ADJUSTING OR CHECKING FURNACE INPUT The maximum gas supply pressure to the furnace should be 7" W.C. for natural gas. The minimum gas supply pressure for purposes of input adjustment to the furnace should be 5" W.C. A properly calibrated manometer or gauge is required for accurate gas pressure readings. The manifold pressure should be set at 3.5" W.C. for natural gas. Only small variations in the gas flow should be made by means of the pressure regulator adjustment. In no case should the final manifold pressure vary more than plus or minus 0.3" W.C. from the above specified pressures. TABLE 9 To adjust the pressure regulator: 1. Remove the regulator cap. 2. Turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. 3. Replace the regulator cap securely. Input BTU/HR = Heating Value of Gas (BTU/FP) x 3600 Time in Seconds (for 1 cu.ft.) of Gas 27 RATING PLATE INPUT BTU/HR ELEVATION 0 TO 1,999 FT. 1 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE 0 1,000 BTU/Fr, SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L P. GAS HEATING VALUE O 2,475 BTU/Fr, SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10" W.C. 50,000 54 55 • 75,000 54 55 100,000 ,54 55 125,000 54 • 55 RATING PLATE INPUT BTU /HR ELEVATION 0 TO 7,999 FT 8,000 FT. AND ABOVE NATURAL GAS HEATING VALUE Qi' 1,000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE CT 3.5" W.C. 50.000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE 0 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10" W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 Furnaces for use on LP gas, the LP gas supply pressure must be set between 11.0" and 14.0" W.C. by means of the tank or branch supply regulators. The furnace manifold pressure should be set at 10" W.C. at the gas control valve. For elevations up to 8,000 feet, rating plate input ratings apply. For high altitudes (elevations 8,000 and over) and for any necessary major changes in the gas flow rate the orifice spud must be changed. To change orifice spuds: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. 4. Tum the gas supply back on and check for proper operation and manifold pressure, Check of input is important to prevent over firing of the furnace beyond its design -rated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. To check fumace input: 1. Make certain that all other gas appliances are shut off, with the exception of pilot burners. 2. Start the fumace 3. lime the meter to measure the time required to bum one cubic foot of gas. 4. Use Table 9 to determine input rate. 28 ORIFICE SIZING CHART ORIFICE SIZING CHART (CANADA) : \IL:AS 1.1f 11 ! i - I. C) Uk' . • ....iii.... in( ... ,.:L::,:('.. i ! i\'I{ I 1 L illft! i1i:11. ( :Ii :CI•: Tn.: , c!, •atei w the supply air duct as ( :klse to tlu: furnace as rOSSibte yet out of a three: line from the her :: exchanger See Figure 20 Insert a then; ;(rnelel In the return air duct as close to the furnace as possible • 3 Operate the furnace 4 When the thermometer in the supply air duct stops rising (approximately five minutes), subtract the return air temperature from the supply air temperature. The difference is the temperature rise. 5. Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate. See Figure 21. 11 the measured temperature rise is above the approved range, the air flow is too low. More air must be moved by speeding up the blower, by removing restrictions in the duct system, or by adding more supply or return air duct. If the measured temperature rise is below the approved range, the air flow is too much. Use heating speed tap on the integrated control board. Ideally the measured temperature rise should be in the muddle of the range. I ;'.;11 .! It FIGURE 21 FURNACE NAME PLATE INI'IT UTI:(IIK. 75.000 IJ,JIT 5 ?TIT(: M X. LIMIT SETTING 111,1 I.•! ' 220 so I +W OAS SUPPLY PRESSURE TD TURMAOE ...mid OAS SUPPLY PRESSURE FOR PURPOSES OF 1. VT ADJUSTUEKT TO NRMALE WM OLD PRESSURE 1\'0 TES1rT.RATL1R ULSE OF 45 or. TO 75 'F AIR CONDITIONING DIVISION FORT Sri I TH. ARKANSAS DIRECT VET OR NON DIRECT VENT FORCED AIR FURNACE FOR LNDOOR I STALLATION ONLY C( BUII.DLNC CONSTRUCTED ON SITE ELECTRIC I IS V.6011Z 1•PFL. MAX TOTAL INPUT 6. 3 >IAXL \IUM OVER C(1RRF_ST PROTECTION IS AMPERE. MODEI. NO. SERIAL NUMBER A.\IP.S DC5D702 F 11394 0000 EGJIPPFU FOR LSE WRM NATURAL GAS NAT L•'. 7' 1 = ".!.0 5' 1N \I, \. L '.T. STA TIC PKECsURt: BLOWER MOIOR MIN. II.P. . 12 IN(III.S N'.C. 11 1/2 50 INCITES W.C. 1 1 - 7 1/2 MS LS ,\ C\ IEGORY IS FORCED AIR ED KNACE \VIIES USING INDOOR AIR FOR COMBUSTION. TIIIS 1S A CA I'F:( ;OKY IS TYPE FSP DIRECT VE. \'r FORCED A IK FURNACE. WHEN (USING OUTDOOR AIR FOR CO\IBUSIION :J(1 30 FIGURE 22 DOWNFLOW BLOWER REMOVAL TOP PLATE JACKET SEE BIM SAFETY FEATURES LIMIT CONTROL The high limit cut-off is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the fumace from exceeding the maximum outlet air temperature. If temperature exceeds the maximum outlet air temperature, the limit will shut the fumace down. Reasons which could cause the outlet temperature to exceed the range are failed indoor blower, dirty filters, etc. FLAME ROLL -OUT SAFETY SWITCHES Fumaces are equipped with flame roll- out switches to protect against overtemperature conditions in the control compartment caused by inadequate combustion air supply. In the event of an overtemperature condition, the switch will shut the fumace down. The switch for the DOWNFLOW is located just above the bumers on the blower divider panel. Switches for the UPFLOW/ HORIZONTAL ONLY HOT • STEP 1 FRONT SCREW TO BE REMOVED & TOP PLATE LIFTED STEP 2 REMOVE FLUE PIPE ENCLOSURE AE-66982 -01 SCREW 63-22428-02 REO'D (1) REO'D ENCLOSURE DOOR AE66983 -01 STEP 3 REMOVE BLOWER MOUNTING SCREWS AND SLIDE OUT BLOWER. NOTE: FLUE PIPE ENCLOSURE (AE66982 -01) & ENCLOSURE DOOR (AE6698301) MUST BE REMOVED FOR BLOWER REMOVAL SURFACE IGNITION FURNACES are located on either side of the burner brackets and just above the bumers on the blower divider panel. If a switch is tripped, it must be manually reset. DO NOT jumper this switch. If this switch should trip, a qualified installer, service agency or the gas supplier should be called to check and/or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check. A failed inducer motor would be a cause of inadequate combustion air. DO NOT reset the flame roll -out switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. LUBRICATION The blower rnoior and induced draft motor are prelubricated by the manufacturer and do not require further attention. The motor must be cleaned periodically by a qualified installer, service agency, or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on the motor exterior. And, as suggested elsewhere in these instructions, the air filters should be kept clean because dirty filters can restrict airflow and the motor depends upon sufficient air flowing across and through it to keep from overheating. PRESSURE SWITCH This fumace has a pressure switch for sensing a blocked vent condition. It is normally open and closes when the induced draft blower starts, indicating air flow through the combustion chamber. As stated, a blocked vent condition will cause the pressure switch to remain open as will a failed inducer, a crack in the pressure switch hose, etc. TABLE 10 FILTER SIZES UPFLOW FILTER SIZES FURNACE WIDTH INPUT BOTTOM SIDE QUANTITY BTUH SIZE SIZE 171/2' 21' 75&100 241/2' 50 15,'X25' 15%'X25' 1 19,'X25' 15%'x25• 1 125 22,' X 25' 15,' X 25' 1 DOWNFLOW FILTER SIZES FURNACE WIDTH INPUT SIZE ' QUANTITY BTUH 17 2r 24 50 12'X 20' 2 75&100 12•X20' 2 125 14'X20' 2 Unit Unit Size Width Filter Rod Filter Rod Bottom Side 20x/4' 24 AE•61659•02 AE•61659.03 50.000 17 /2' 75,000 21' 100,000 21' 125,000 24 1 Cut Off 3 /2' As Is 1 As is Cut OH 31/2' 1 As is Cut Oft 3 /2' 1 • As is Cut Off 3 'MAINTENANCE (A WARNING DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH. FILTERS Keep the air filters clean at all times. Vacuum dirt from filter, wash with detergent and water, air dry thoroughly and reinstall. 1. 17W - 50,000 btuh unit requires removal of 3W' segment of filter and frame to get proper width for a bottom filter. 2.21 " - 100,000 btuh unit requires removal of 3!" segment of filter and frame to get proper width for a side filter. 3.24% " - 125,000 btuh unit requires removal of 7" segment of filter and frame to get proper width for a side filter. FIGURE 24 BOTTOM RETURN JACKET ASSEMBLY SCREW (2) REO'D: NOTE: BACK FLANGE OF SOUO BOTTOM FITS UNDERNEATH JACKET. SIDES ANO FRONT FLANGES FIT OVER FLANGES ON JACKET. FIGURE 23 RESIZING FILTERS & FRAME SOLID BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY. REMOVE SEGMENT TO SIZE AS REQUIRED 'NOTE: Some filters must be resized to fit certain units and applications. •— FILTER ROO FILTER & ROD LOCATION 31 FIGURE 26 DOWNFLOW FILTER INSTALLATION 32 • FIGURE 25 FILTER RETAINING RODS (SIDE RETURN) JACKET CUT-OUT AND DRILL DETAIL UPFLOW • ' I I - ' CUT•OUT USING 1: r EMBOSSED ANGLES II o AS A GUIDE FOR J. PROPER SUE. - V' 8.000 4.875 1.531 DRILL (2) 3116' DIA. HOLES JACKET FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE ROD & FILTER SUPPORT ANGLE ASSEMBLY ANGLE JACKET ANGLE DETAIL ATTACH WITH SHEET METAL SCREWS (2 RED D) FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE (SEE ANGLE DETAIL) 1332 FILTER FILTER ROD IM'OrtTANT: Do not operate the system for extended periods without filters. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and at the supply registers. Any recirculated dust particles will be heated and charred by contact with the furnace heat exchanger. This residue will soil ceilings, walls, drapes, carpets, and other household articles. SYSTEM OPERATION INFORMATION Advise The Customer 1. Keep the air filters clean. The heating system will operate better, more efficiently and more economically. 2. Arrange the furniture and drapes so that the supply air registers and the return air grilles are unobstructed. 3. Close doors and windows. This will reduce the heating load on the system. 4. Avoid excessive use of kitchen exhaust fans. 5. Do not permit the heat generated by television, lamps or radios to influence the thermostat operation. 6 Except for the mounting platform, keep all combustible articles three feet from the furnace and vent system. 7. IMPORTANT: Replace all blower doors and compartment covers after servicing the furnace. Do not operate the unit without all panels and doors securely in place. 8. Proper operation of the system with constant air circulation. ANNUAL INSPECTION The furnace should operate for many years without excessive scale build -up in the flue passageways, however, it is recommended that a qualified installer, service agency, or the gas supplier actually inspect the flue passageways, the vent system and the main and pilot burners for continued safe operation paying particular attention to deterioration from corrosion or other sources. (AWARN HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH. THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK. If during inspection the flue passageways and vent system are determined to require cleaning, the following procedures should be followed (by a qualified installer, service agency, or gas supplier): 1. Turn off electrical power to the furnace and set the thermostat lever to the lowest temperature. 2. Shut off the gas supply to the furnace either at the meter or at a manual valve in the supply piping. 3. Remove burner door. On downflow models, the blower door and burner door flange must also be removed. 4. Disconnect gas supply piping from gas valve. 5. Remove screws (4) connecting the burner tray to the center panel. 6. Disconnect wiring to the gas valve. Make sure to mark all wires disconnected for proper reconnection. 7. Remove burner tray and manifold assembly from the unit. 8. Remove all screws in the unit top plate. Remove the top plate along with connecting pressure switch from the unit. 9. Remove screws connecting draft inducer to center panel. Also remove wiring to draft inducer at this time. 10. Remove screws (11) on perimeter of heat exchanger. If hot surface ignition is present, remove the connecting screws along with associated wiring at this time. 11. In an upward and forward motion, lift heat exchanger from the unit. 12 Flush each heat exchanger tube with water from a Bose and blow out with air to remove excessive moisture. If heal exchanger is blocked, especially with soot, and cannot be flushed. it must be replaced. 13 Reassemble (steps 1 through 11 in reverse order. It is recommended that at the beginning of the heating season and approximately midway in the healing season a visual inspection be made of the main burner flames and pilot flame on standing pilot models for the desired flame appearance by a qualified installer, service agency, or the gas supplier. It is also recommended that at the beginning of the heating season, the flame sensor on hot surface ignition models be cleaned with steel wool by a qualified installer, service agency, or the gas supplier. REPLACEMENT PARTS Contact your local distributor for a complete parts list. See enclosed sheet. TROUBLESHOOTING Refer to Figure 27 for determining cause of unit problems. WIRING DIAGRAM Figure 28 is a complete wiring diagram for the furnace and power sources. 33 34 FIGURE 27 INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE FOR UTEC 1012 -922 (115 VAC IGNITER) 0 LI. J O cc 1-- z O U U z LL O W Q W 1- • z • LU 0 O z U W U CL z U N to ~ w H- O CD CC 11 Z Q u g N M- W a m tD g o 6 d w u I S 12 t7 z z Ir F- Z LL 0 � 0 0 t- U M- 0 0 0 y U Q CO O W LL I 1 1- z U_ -J 0 0 CC O O 0 0 0 cn z Z Z = 1 Q lL LL 0 START L SET FAN METCN TO AUTO 2. SR THERMOSTAT OSTAT TO CALL FOR NEAT IMAGED DRAFT MOTOR SWATS YES 211 SEC. PREFUICt IGNITER WARMS UP NO CLOYS RED 6 SECONDS vARM UP TES HAW SUMER LIGHTS TES RONDO S OWEERED NO UT YES YES SYSTEM RUNS UNTIL CALL FOR HEAT ENDS YES I YES YE 5 TROUBLESHOOTING ENOS DCOOR DLO MOTOR STARTS N►RO7L 12 SECMOS AFTER OAS VALVE OPENS TURN THERMOSTAT TO OFF VALVE SIUT5 OFF FLN<E OFF ION MOTOR STOPS AFTER 5 SEC. I YES IhOOOR BLOWER MOTOR STOPS AFTER 9/ /121 /I6/ /ROB SECONDS NO • INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE W /ICM MOTOR & MINI IGNITOR 016 VAC IOOTEIO • REMOVE POWER L[0 CM MO • O0 DC LOW 10.T it ORMER 1 YES • mot •M -LOS' FUSE ON iM111FORMER L0V VOLTAGE LONE N1010FR0CtSSO1 STATUS LEA ON MO 4'0C NOT LED WILL FLASH TO REPLACE OFO 001CATE TYD101S MINT FAULTS 102 OECC FOR 24 WC FROM 'W. TO •O ON IFC • 0 WNW • OEO8 MOUE SWUM Or011 DOE PRESSURE SWIT . CLOSE IIMON M KL TIE D]M 111LL I STOP ran 6 MDL AN0 RETRY IF THE P !! • FOR REPLACE IOM ROTOR ID'OCOVER. DECK LIARS USVAC TO SLOWOR HOTO1 �--1 REPLACE TO YES , D * —, POEM S HH<TaRUa VALVE FOR OAT SECONDS MONO EACH TRIAL FOR MOTION A tsYIT 04 VAL 00 INTO A 14O1R LOCKOUT AFTER 4 TRIM. THE SLOWER AND INDUCED DRAFT B10YLR KILL MN 1M WAIF WE SECOND MOTION 1215 FAILS TO SENSE FLAME • OEOC FOR 24YAC ACROSS THE VALVE AND WARM TERKOIALS ON THE OFO I • CHECK WOOER POSITION. • 0E08 FOR OAS FLOW TO NO FROM VALVE. REPLACE VALVE IF NO FLOW TWO VALVE NOTE/ 0O GOES INTO L OUT WAIT >• SECONDS THIN RESET • DECK POLARITY OF 1/SVAC SUPPLY • DECK CONTINUITY OF GROUND WIRE • DECK INSULATION OH IGNITER LUGS • OEOK FLAK SENSE 0AN04T (YELLOW LEO) LED IS ON IF FLAME CURRENT IS 6000. IT FLASHES IF CURRENT IS MAMMAL. • TUN FOYER OFF TO UNIT • O.EM FLAME 50450*R WITH STEEL 4001 IP LED FLASHES • RESTORE POWER TO tRIIT • IF 0E0K5 ME ON.REPLACE (UFO • CHECK FOR 115VAC ACROSS BLOWER 10101 AND SLOWER MOTOR TERNOMLS (LI & LOON (UFO 1 h DECK IISY too 220 FROM IFC TO 12 A L2 ENTERING UNIT 25Pt=CiI IWNESS JS NO REPLACE YES • CHECK FOR OPEN LIMIT. REPLACE RFC) • CHECK FOR OPEN LIMIT. REPLACE IIFCI YES REPEAT 11 PIN CONTROL WIRING HARNESS PLUGS ON MOTOR A IFC. UNIT WORKS P40Pf I•Y7 120 IL/SE ICM MOTOR TROUBLESHOOTING BOX TO CHECK MOTOR FOR PROPER OPERATION I YES iM COUTI 822508 ICM MOTOR CCENTRAL HNN 1RERR.ACE MOTtll HARNESS 5011 MAOTY A ELECTRONICS DNIAOE0 AIMS. HARNESS 0C 7 • CHECK FOR PROPER THERMOSTAT OPERATION. • REMOVE TALVE LEAD AT IIFO 1F VALVE CLOSED. RECHECK THERMOSTAT ARO AIRING IF NOT, REPLACE VALVE 20 _ I OEOC THERMOSTAT I vDroIE I 20 1RR7LACE SWITCH REPLACE 41 0/ VTO 101Es IF UFO GOES INTO LOOKOUT WAIT JS SECOMO5 THEN RESET SYSTEM • DECK CONTINUITY OP GROUND WIRE. NOTE, IF GROUP° IS POOR OR EMTIC. SHUTDOWN MAY OCCUR OCCASIONALLY EVEN THOUGH OPERATION IS 'caw. AT THE TIME OF CHECKOUT. • CNEOC FLANS SENSE CURRENT • CHECK FOR EXCESSIVE NEAT AT IGNITER SASE. (TER. ABOVE 2095 F (571 O CAUSES SNORT TO OROLNO • TURN POWER OFF TO UNIT. • CLEAN FLAME SENSOR WTIH STEEL WOOL. • RESTORE POWER TO UNIT. • IF CIECXS ARE 0K. REPLACE <IFO REPEAT PROCEDURE UNTIL TROUBLEFREE OPERATION IS OBTAINED. 92-22744 -14.00 co (71 FLMS (HOT SURFACE) MC 1 p 2 P 3 RODGERS 7 7 1 1 4 4 2 2 5 5 6 6 3 -3 8-8 9 9 R/W (MAIN LIMIT ROLLOUT CONTROL) CONTROL) I BK w BK 2 -PIN CONNECTOR P -3 --- BL Y — C BL R 9 - PIN CONNECTOR P -5 -- -- -- -- -- - -- ---� w (VENT SAFETY CONTROL) (OPT.) (ROLLOUT CONTROL) w BK w BK 4 -PIN CONNECTOR P -4 MRLC . HALC HEAT ASSISTED LIMIT CNTRL. DNFLOW & HORIZONTAL ONLY o —7 1 —8L -4 Y 2 BR 5 PR 6 R 3 R 8 G--9 2.0 AMP � SLOMBLOw y FUSE T� (ROLLOUT CONTROL) 6 -PIN CON NE /// ---- - 9 - PIN (RED) CONNECTOR P -i TO CC Cw' % : Y :R m 1 1 T 1 R BK 0LJ`LJVV0 LT LT LT LT OX• um. • G - TO 115/1/60 N�QI1 POWER SUPPLY I -H-�u - - — DISC -p-'* FLAME PRR 000 000 000 P 2 b 24VAC COM • • 411, P I IFC / NEUTRALS HUML1EAC && DD &DDa J1 fll w PFC 1 m • • • • mi BK 15 ►N P -C BK -A-BK I BK-0 l GND T CND 2-P IN CONNECTOR P -9 111..1 11 IBM P 99 JUNCTION BOX (BLOWER SWITCH) r 5 -PIN CONNECTOR P -8 NI PN ca«. P -7 COMPONENT CODE ALC AUX.LIMI1 CONTROL (TEMP) BR BLOWER RELAY CC COMPRESSOR CONTACTOR CT CONTROL TRANSFORMER DISC DISCONNECT SWITCH E AC ELECTRIC AIR CLEANER FR FAN RELAY FLMS FLAME SENSOR FU FUSE GND GROUND GYR GAS VALVE RELAY HALO MEAT ASSISTED LIMIT CNTRL HCR HEAT /COOL RELAY MUM HUMIDIFIER RELAY IBM INDOOR BLOWER MOTOR IBM INDUCED DRAFT MOTOR IDR IE I mGv IR LC MR MV NPC PBS PFC RC TH TR NOTES: INDUCED DRAFT RELAY (- IGNITOR ELEMENT IF FACTORY WIRING OF HEATING AND INTRGRTO FURNACE CNTRL COOLING SPEEDS IS NOT DESIRABLE. IGNITION RELAY REFER TO SPEC. SHEET FOR APPRO- LIMIT CONTROL PRIATE SPEEDS. MAIN GAS VALVE 2. MAN. RESET LIMIT CNTRL CONNECT UNUSED MOTOR LEADS TO MAIN VALVE MI AND M2. NEG.PRESSURE CNTRL 3. PUSH BUTTON SWITCH MODELS WITH 3 SPEED MOTOR - POWER FACTOR CHOKE BLUE LEAD IS FOR MEDIUM SPEED PLUG NO YELLOW LEAD ON MOTOR. RUN CAPACITOR 4. THERMOSTAT o4/C) A. UPFLOW & DOWNFLOW MODELS (1) MRLC THERMOSTAT RELAY 8.UPFLOW /HORIZONTAL (3)MRLC(S) C. HORIZONTAL ONLY MODELS (2)MRLC(S) LI P9 -1 EAC R NPC WIRING INFORMATION LINE VOLTAGE - FACTORY STANDARD - FACTORY OPTION -FIELD INSTALLED LOW VOLTAGE - FACTORY STANDARD - FACTORY OPTION - - -. - - -FIELD INSTALLED REPLACEMENT WIRE -MUST BE THE SAME SIZE AND TYPE OF INSULATION.AS ORIGINAL 1105 C MIN.) WARNING -CABINET MUST BE PERMANENTLY GROUNDED ANO CONFORM TO N.E.C.. AND LOCAL CODES. DISC (OR CB) r PBS HUM 10� 4 P4 - IR P2-) P4 -) LI FC P9 -2 moral CONTA8. P3 IE GNO - P3 -2 P4-2 P2-3 SICOW CT �� o- TYYYZ - 24 VAC U 24VAC COm•. P GNO — 1-9 P5-6 PI -6 PI -4 GVR 'r a 11 JR. BY MGR BK BLACK PR BR BROWN R BL OLUE G GREEN 7 0 ORANGE WIRING DIAGRAM UPFLOW,OOWNFLOW A HORIZONTAL. BLOWER INDUCED ORAFT.GAS FIREO.FORCED AIR FURNACE, SINGLE STAGE HEAT, SINGLE STAGE COOL.ROBERTSHAW.WHITE RODGERS OR HONEYWELL GAS VALVE. HOT SURFACE IGNITION APP. BY 4 = To 11511' 0f 1 I NNER StrPL1 1 / 115 VAC QTR IFC DATE 2 -20.95 00000 WIRE COLOR CODE NEU P4.3 P2 - 6 NEU P] .0TO1 COm1TPOL PUPPLE RED WHITE YELLOW DWG N g - 24212 - 02 REV: 01 NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. 03 -03 -2006 DON TRYON 8210 154 AV SE NEWCASTLE WA 98059 � LL Wo J . tL < W Z In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. LLI Per the International Building Code and/or the International Mechanical Code, every permit issued by the Building Division under the j provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not U commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or 0 -` abandoned at any time after the work is commenced for a period of 180 days. W W'. U . Based on the above, you are hereby advised to: Call the City of Tukwila Inspection Request Line at 206 - 431 -2451 to schedule for the next or final inspection. L L B � . This inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if Z the project should be considered abandoned. RE: Permit No. M05 -070 5412 S 149 LN TUKW Dear Permit Holder: If such determination is made, the Building Code does allow the Building Official to approve a one or more extension of time for additiona perios not exceeding 90 days each. Extension requests must be in writinw and provide satisfactory reasons why circumstances beyond the applicants control have prevented action from being taken. In the event you do not call for the above inspection and receive an extension prior to 04/05/2006, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, ifer Marshall, Permit Technician xc: 0144 Permit File No. M05 -070 City of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206 - 431 -3665 ui re 2 0 0 O 0 . W J ACTIVITY NUMBER: M05 -070 DATE: 05 -10 -05 PROJECT NAME: JUNCTION WEST - LOT 3 SITE ADDRESS: 5412 SOUTH 149 LANE X Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # /before permit is issued ..�. RTM� Buil i Division Public Works ❑ PERMIT COORD COP\ PLAN REVIEW /ROUTING SLIP �(D gr Fire Prevention C4 Structural ❑ Planning Division Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues., Thurs.) DUE DATE: 05 -12 -05 Complete Ni Incomplete ❑ Not Applicable ❑ Comments: Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: TUES /THURS ROOTING: Please Route „ Structural Review Required ❑ No further Review Required ❑ REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: Approved ❑ Approved with Conditions Notation: REVIEWER'S INITIALS: Documents/routing slip.doc 2.28.02 DUE DATE: 06 -09 -05 Not Approved (attach comments) ❑ DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: PERMIT COORD COPY NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. _ „ - J