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HomeMy WebLinkAboutPermit M04-063 - HOBERECTH RESIDENCEHOBERECHT RESIDENCE 15605 44T" AVENUE SOUTH M04 -063 Parcel No.: 8108600130 Address: 15605 44 AV S TUKW Suite No: Tenant: Name: Address: Owner: Name: Address: Contact Person: Name: Address: Signature: Print Name: doc: Mech City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 HOBERECHT RESIDENCE 15605 44 AV S, TUKWILA WA HOBERECHT PAUL R 15605 47 AV S, TUKWILA WA MIKE SULLIVAN 3524 STONEWAY N, #7, SEATTLE WA Contractor: Name: SULLIVANS RESIDENTIAL SERVICES Address: 3524 STONE WY N, #7, SEATTLE WA Contractor License No: SULLIRS9900G DESCRIPTION OF WORK: INSTALL 90% EFFICIENT GAS FURNACE, DUCTWORK, GAS PIPING, VENTING. SET GAS HOT WATER HEATER AND VENT SAME. Value of Construction: $6,000.00 Type of Fire Protection: N/A Permit Center Authorized Signature: MECHANICAL PERMIT Fees Collected: $74.50 Uniform Mechnical Code Edition: 1997 I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not esume to give authority to violate or cancel the provisions of any other state or local laws regulating tyiJc) on or the perfor ance tpprk: I am authorized to sign and obtain this mechanical permit. This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. M04 -063 Permit Number: Issue Date: Permit Expires On: Phone: Phone: 206 240 -0402 Phone: 206 240 -0402 Expiration Date:11 /05/2005 M04 -063 04/28/2004 10/25/2004 Date: 4 / - - 2 - 4 V Date: q ci Printed: 04 -28 -2004 z re QQ 2 J U 00 N J � LL w 2 g Q = d w z1.- F-0 zr w w 0 O N 0I- w W H -- IL 0 - O z City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 8108600130 Address: 15605 44 AV S TUKW Suite No: Tenant: HOBERECHT RESIDENCE PERMIT CONDITIONS Permit Number: M04 -063 Status: ISSUED Applied Date: 04/21/2004 Issue Date: 04/28/2004 1: ** *BUILDING DEPARTMENT CONDITIONS * ** 2: No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 3: Plumbing permits shall be obtained through the Seattle -King County Department of Public Health. Plumbing will be inspected by that agency, including all gas piping (296 - 4722). 4: Electrical permits shall be obtained through the Washington State Division of Labor and Industries and all electrical work will be inspected by that agency (206- 835 - 1111). 5: All permits, inspection records, and approved plans shall be available at the job site prior to the start of any construction. These documents are to be maintained and available until final inspection approval is granted. 6: Any exposed insulations backing material shall have a Flame Spread Rating of 25 or less, and material shall bear identification showing the fire performance rating thereof. 7: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). 8: Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinance of the jurisdiction. No permit presuming to give authority to violate or cancel the provisions of this code shall be valid. 9: Manufacturers installation instructions required on site for the building inspectors review. 10: Ventilation is required for all new rooms and spaces of new or existing buildings in conformance with the Uniform Building Code and the Washington State Ventilation and Indoor Quality Code, Chapter 51 -13 WAC. 11: Fuel burning appliances may not be installed in sleeping rooms, U.M.C. 304.5. 12: Appliances which generate flame, spark or glowing ignition, shall be elevated 18 inches above the floor (U.M.C. 303.1.3.). 13: Water heater shall be anchored to resist earthquake (U.P.C. 510.5). I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provision of any other work or local laws doc: Conditions M04 -063 Printed: 04 -28 -2004 " if +, y. t(' e' y':' tr�tr�• 4a`. r; �hilY«. s_. F. Y.. v.• e...! e. l` �v'. ViL... t4'. vY- t. 3.'•l.t;`:. uN:.. ?t?. 11�i+. vvab.`. J:. G�. c.^ IIFJI. w. L' J 311r ..�.{wrrn..t,:vl:.i..:s- �.i:.:' .. Signature: doc: Conditions City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 regulating construction or the p :;j orma ce of work. M04 -063 Date: 7 ,2 'Q Printed: 04 -28 -2004 Site Address: /5 CITY OF TUKWILA "1 Community Development Lepartment Public Works Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 Tenant Name: P Property Owners Name: Mailing Address: Si L. Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. * *Please Print ** 05 4.14)--"3 Bn.e Bn.ec.{vd King Co Assessor's Tax No.: S/V — 6 7 /3d Suite Number: New Tenant: City Floor: ❑ .... Yes F.No State Zip Name :M I K 22 ' 5 , - ) / 5� J l /I C1'T t Day Telephone: 240 24C) -O40 z Mailing Address:35 24 S1 u N E -Mail Addresses)/ 1 i ()MN.SI&3 £ &tJ kL (/J lee GO T x Number: Zco 63 Z - 7/0 9 Company Name: Mailing Address: Contact Person: E -Mail Address: WC " t g10 3 city State Zip State City Day Telephone: Fax Number: Contractor Registration Number: Expiration Date: * *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** ARC OF RECORD All plans must be wet stamped by_Architectof Recor Company Name: Mailing Address: Contact Person: E -Mail Address: Company Name: Mailing Address: Contact Person: E -Mail Address: \applications \permit application (3.2003) 3/2003 Page I State Zip Zip City Day Telephone: Fax Number: ENGINEER OF RECORD 4 All plans must be wet stamped by Engineer of Record State Zip City Day Telephone: Fax Number: ILDING: PERMIT INFORM Valuation of Project (contractor's bid price): $ Scope of Work (please provide detailed information): Will there be new rack storage? ❑ ..Yes 0.. No If "yes ", see Handout No. for requirements. Provide All Building Areas in Square Footage Below 2 na • 3`.° Floor: • Floors Basement: '•:, Accessory Structure*, Attached Garage :; Detached: Garage Attached. Carport Detached Carport::; • Covered Deck` Uncovered Deck • Interior. Remodel Addition to Existing Structure Type of Construction per UBC :. Type of.' Occupancy per, UBC, • PLANNING DIVISION: Single family building footprint (area of the foundation of all structures, plus any decks over 18 inches and overhangs greater than 18 inches) *For an Accessory dwelling, provide the following: Lot Area (sq ft): Floor area of principal dwelling: Floor area for accessory dwelling: *Provide documentation that shows that the principal owner lives in one of the dwellings as his or her primary residence. Number of Parking Stalls Provided: Standard: Compact: Handicap: Will there be a change in use? 0 ....Yes 0 ..No If "yes ", explain: FIRE PROTECTION /HAZARDOUS MATERIALS: ❑.. Sprinklers ❑..Automatic Fire Alarm [..None Ej . Other (specify) Will there be storage or use of flammable, combustible or hazardous materials in the building? 0.. Yes 0 ..No If "yes", attach list of materials and storage locations on a separate 8 -1/2 x 11 paper indicating quantities and Material Safety Data Sheets. \applications\permit application (3.2003) 3/2003 ION 206 431 -3670 Page 2 Existing Building Valuation: $ Scope of Work (please provide detailed information): Please refer to Public Works Bulletin #1 for fees and estimate sheet. Water District ❑ ...Tukwila 0... Water District #125 ❑ ...Water Availability Provided Sewer District ❑ ...Tukwila ❑...Sewer Use Certificate ❑... ValVue ❑ .. Renton ❑ ...Seattle 0... Sewer Availability Provided ❑ .. Approved Septic Plans Provided ❑ ...Septic System - For onsite septic system, provide 2 copies of a current septic design approval by King County Health Department. Submitted with Application (mark boxes which apply): ❑ ...Civil Plans (Maximum Paper Size — 22" x 34 ") ❑ ...Technical Information Report (Storm Drainage) ❑ ...Bond ❑ .. Insurance ❑ .. Easement(s) Proposed Activities (mark boxes that apply): ❑ ...Right -of -way Use - Nonprofit for less than 72 hours ❑ ...Right -of -way Use - No Disturbance ❑ ...Construction/Excavation/Fill - Right -of -way Non Right -of -way ❑ ...Total Cut ❑ ...Total Fill lapplications4>ermit application (3.2003) 3/2003 cubic yards cubic yards ❑..:Sanitary Side Sewer ❑ ...Cap or Remove Utilities ❑ ...Frontage Improvements ❑ ...Traffic Control ❑ ...Backflow Prevention - Fire Protection Irrigation Domestic Water ❑ ...Permanent Water Meter Size... ❑ ...Temporary Water Meter Size.. ❑...Water Only Meter Size ❑...Sewer Main Extension Public ❑ ...Water Main Extension Public _ >> 6RMATtON 2 06- 433 -01 .....: ................ .. ❑ .. Abandon Septic Tank ❑ .. Curb Cut ❑ .. Pavement Cut ❑ .. Looped Fire Line Call before you Dig: 1- 800 - 424 -5555 WO# WO# WO# Private Private ❑ .. Highline ❑ .. Geotechnical Report ❑...Traffic Impact Analysis ❑ .. Maintenance Agreement(s) ❑...Hold Harmless ❑ .. Right -of -way Use - Profit for less than 72 hours ❑ .. Right -of -way Use — Potential Disturbance ❑ .. Work in Flood Zone ❑ .. Storm Drainage ❑ ...Renton ❑ .. Grease Interceptor ❑ .. Channelization ❑ .. Trench Excavation ❑ .. Utility Undergrounding ❑ ...Deduct Water Meter Size FINANCE INFORMATION Fire Line Size at Property Line ❑ ...Water ❑ ... Sewer Monthly Service Billing to: Name: Mailing Address: Water Meter Refund /Billing: Name: Mailing Address: Number of Public Fire Hydrant(s) ❑ ...Sewage Treatment Day Telephone: City State Zip Day Telephone: City Stale Zip Page 3 Unit Type:. Qty ' Unit Type: Qty Unit Type: ; Qty : Boiler /Compressor: Qty Furnace <100K BTU © Air Handling Unit >= 10,000 CFM Other Mechanical Equipment 0 -3 HP /100,000 BTU Furnace>100K BTU Evaporator Cooler 3 -15 HP /500,000 BTU Floor Furnace Ventilation Fan 15 -30 HP /1,000,000 BTU Suspended /Wall/Floor Mounted Heater Ventilation System ( 30 -50 I-IP /1,750,000 BTU Appliance Vent p . Hood 50+ HP /1,750,000 BTU Heat/Refrig /Cooling System Incinerator - Domestic Air Handling Unit <= 10,000 CFM Incinerator — Comm /Ind MECHANICAL. PERMIT INFOATION.. -:206 -431 =3670 MECHANICAL CONTRACTOR INFAIRMATION Company Name: SJl It U'rx 6:5 112-. ^-� U CC L- - / q Mailing Address: $52-4 .5 Ai E._ (-0/ ( < W� ` ��v '3 �� ,- w City State Zip Contact Person: [ . � UI )(U 1'� Day Telephone: 266, - ZdC - 0467, E -Mail Address 011 U 7 ti ri 1 5 t S ( C 9 - - 6 gam- - t L t i U - / " J £ d� Fax Number: ZO6 - 6 3 Z - 9/09 ontractor Registration Number.a.4 -1rl IZS "1 c 7 O X - Expiration Date: ' (— n 5 • Zop5 * *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** / Valuation of Project (contractor's bid price): $ t.0 cone of Work (please provide detailed information): S (( 7070 Ems= lslQ Z1"lE p cNL Gad Pt, RN ( O vz�� , C t4zo e� a2 Q f k1Z( i 4 r } s v Th . r i p P I Z b 9 c 7 0 Cud o t A Residential: Commercial: Fuel Type: Electric Use: New ... Replacement .... [] New .... ❑ Replacement .... ❑ Gas.... Other: Indicate type of mechanical work being installed and the quantity below: !LIGATION: NOTES Applicable to. all permits. in this. application Value of Construction — In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review — Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The Building Official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. I HEREBY CERTIFY Tl- T I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY :1 THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILD Signs tu 1+ �?CNl; OR A Signare: _ HOR AGENT: uti Print Name: M t G Std/ lei u1eV...) Date:q - 13 o4 �T Day Telephone: 2z ' 2 - 6 10 '040 Z— Mailing Address:35 z4 51L9TJ�(-011 , 11/43 4 , 4 - 1 " 7 J� Lu y City State Date Application Accepted: <V- Date Application Expires: Staff Initials: \applications \permit application (3.2003) 3/2003 Page 4 5 3 zip City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 RECEIPT 4 ilj CY a Parcel No.: 8108600130 Permit Number: M04 -063 a Address: 15605 44 AV S TUKW Status: APPROVED 0 0 Suite No: Applied Date: 04/21/2004 CO W Applicant: HOBERECHT RESIDENCE Issue Date: N LL W0 Receipt No.: R04 -00503 Payment Amount: 74.50 15 - N d . Initials: SKS Payment Date: 04/28/2004 01:55 PM H w User ID: 1165 Balance: $0.00 ; z ' zo w uj Payee: SULLIVAN'S RESIDENTIAL SERVICES • c.) 0 O— 0i-. W W I 0 TRANSACTION LIST: Type Method Description Amount � F = O Payment Check 1878 74.50 to z v i U 0 z ACCOUNT ITEM LIST: Description Account Code Current Pmts doc: Receipt MECHANICAL - RES PLAN CHECK - RES 000/322.100 59.60 000/345.830 14.90 Total: 74.50 ( 6 7 04/29 9716 TOTAL 74.50 Printed: 04 -28 -2004 ProAt:W Z . Type of Irction: ....... _."Ze Address: k_./ 75-60-5— ,y - A, Date Call d: .., - aY Special Instructions: * /777471-. Date Wanted: a,m. Requester:7 Phony 9.(0.--OW2 INSPECTION RECORD Retain a copy with permit INSPECTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 (206)431-3670 roved per applicable codes. Corrections required prior to approval. COMMENTS: Gt/44-A de-'v ee — P lAti " In ect ri .00 REINSPECTIO FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection% [Receipt No.: Date: COMMENTS: - 7.\ S`tGp o k r e J ' Ivor a r - pig Ce i � `► w CL C)Uy r)'Jo% LW( t;k V e i& \ � 1 - lat r5 � 9) auv., 'rOOiiv 'Ceti ii; r-P S letev\a i 1q1/41 r ldy, 4>NeL ,()_A T v- IA )rA i - 44^ .A-i r atioA A- CO JP Requester: y Phone No: Projec : \ �� eboPr{oCtnA- a ( -, Type of Inspection - - k Otir 1..- h Address: 1 S o o s )-m A' S Date Called: Special Instructions: Date Wanted: a.m. p.m. Requester: Phone No: 4 1 42 - z INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 El Approved per applicable codes. (206)431 -3670 c orrections required prior to approval. El $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. (Receipt No.: Date: W QQ � J U 0 CO W W J u_ W 2 u-a N 3 _ Z ZO D p O D O 1— W UJ H U O . z . • = o � z COMMENTS: ‘ '\ 0 I. I k.04 c pi 1 vv,i a per ()Val r 2.) L1.0c. A V‘sr v viA0.0, el fip r n\Ja Y - eT.y; v 3.) • Se ' 4k)C* -\--ci 00- \ 5 ) i '- V of cUfft.1 .\--) , 0 16 ) vtet 0. / 1"L (71 pr in -e' Splciai Instructions: , 024,114(14t5 ° 4 - C 1 A r itALC 'p t O AA4V (Wth - 'toad- at. D ' k Pftlet ALA cd • al A vc-k 1-.0 0 )01 1,i enti iit-ecA, Phone No: 2ocold 2 9 04/0 Secj brIA < IA Iv' KO r(t)(A, 'A V .J.411 16-..e \k 1,, co-e-f ax-...e_ ci a VA; Sv re N/P1A1 ea , \ -- )ricsi 4- ' t ny., 4 ) LtAve,Vp I S--P - earn.) <-. - c hock'.. o,A-0-.(00%,v‘ \c, VI t a el , L. rou4. oc-A AO CA , t - e ( ■ vIn■vv.44e ..- COVv n ti d Pr 'e t: -1" A-ea , Type of Inspectiol: irdettneindial Date Called: 1 0 Ilririf Addre s: / . i i / 5tect '1 Au.s Splciai Instructions: , 024,114(14t5 ° 4 - C 1 A r itALC 'p t O AA4V (Wth - 'toad- at. D ' k Pftlet Date Wanted: i I q 10 al Requester J 1 q tA(1;i/fi Phone No: 2ocold 2 9 04/0 t INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100,. Tukwila, WA 98188 El Approved per applicable codes. Inspector: IN RECORD Retain a copy with permit RN044fir, ER IT NO. 206 431-3 70 Corrections required prior to approval. Date: 1 + ) 4 . ) - 0 1- 1 • 1 $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be " paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No.: 'Date: 011. .,E6aggegmegmeamplanNMEINOSISU I T J c 2 6 = 00 co o ww 1.- u j 0 2 g 1 u < u) z 1— 0 z w n 0 0 — 0 I— uj I 0 F. . z w 0 I. 0 File: M04 -0063 5mm Drawing #1 -2 z D. 00, coo ! cow, W 2} ' N D Z: F— O; ZF—; ou 0' • .0 F-. = V H - O€ 111 Z U (!);. Z ' BUILDING PERMIT APPLICATION NO.: Project Name: ? L-- N Project v vim' Site Address: 1 5(0 05 `I `f" 5 APR 2 2004 I. WASHINGTON STATE ENERGY CODE HEATING DESIGN METHOD (select A, B or C below): �- -- A. ❑ B. ❑ C. CITY OF TUKWILA Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 FILE COPY Heating System Installed, (check system type below): 1. ❑ Electric Resistance 2.. ❑ Electric (forced air) 3. Other Fuels (gas, heat pump) RESIDENTIAL HEATING AND VENTILATION COMPLIANCE FORM (Complete Sections I and II for Group R Occupancies 4 Stories or Less) / MECHANICAL PERMIT APPLICATION NO.: `�' II. WASHINGTON STATE VENTILATION AND INDOOR AIR QUALITY CODE (select A or B below): A. ❑ Ventilation by Performance or Design Method - W.S.V.I.A.Q. Section 302 (submit documentation). Effective: 711/02 applicetionetheetinp end ventilation system - lam h.6 (7.2002) = 43aly Perri,.. Center /Building Division: 206 -431 -3670 Public Works Department: 206 - 433 -0179 Planning Division: 206 - 431 -3670 CITY OF TUKWILA ANNHUVEl1 System Analysis — W.S.E.C. Chapter 4 (submit documentation) Component Performance Approach — W.S.E.C. Chapter 5 (submit documentation) Prescriptive Option — W.S.E.C. Chapter 6 (for prescriptive, complete the following calculation): House Square Footage (heated space): 2 -'92.- X 20 BTU/h Maximum BTU of Heating System Output RECEIVED C ITY OF Tl1KWII A APE; 2 1 2004 PERMIT CENTER Prescriptive Ventilation Options - W.S.V.I.A.Q. Section 303 (select one of the following): 1. ❑ Ventilation using Exhaust Fans (Section 303.4.1.) ❑ Exception for outdoor air inlets — Forced air heating system w /interior doors undercut 'h' 2. e g Ventilation integrated with Forced Air System (Section 303.4.2.) 3. ❑ Ventilation using Supply Fan (Section 303.4.3.) 4. ❑ Ventilation using Heat Recovery System (Section 303.4.4.) Prescriptive Minimum /Maximum Outdoor Air Calculation specified in Table 3 -2 (see reverse side of form). 1. House Square Footage: 2.1 2. House Number of Bedrooms: I 3. Required Outdoor Air Table 3 -2: Minimum - /00 cfm Maximum - `SO cfm MO V Floor Area, ft2 Bedrooms Maximum Length Feet 2 or less 3 4 5 6 7 8 70 Min Max Min Max Min Max Min Max Min Max Min Max Min Max . <500 50 75 65 98 80 120 95 143 110 165 125 188 140 210 in` r301=+1000'?:A ::45'S? . 1.83''i $.00 :4 = ':105 .i;85 %:! :128 ^: „10Q; 4W i i1:1:5g ','473 A1OA ;:1 95'1 ?,t45 �`^21:8!i 6 inch 1001 -1500 60 90 75 113 90 135 105 158 120 180 135 203 150 225 < •`::.1'50:1- 2000Ve ' :�;98;>,'' ,, =80 a; < 120 :.! •;9563 :M43 • 1;1109.:1,65:' :125 : 4188V::. i407 ':210: :i1'59;>i * 2001 -2500 70 105 85 128 100 150 115 173 130 195 145 218 160 240 t4 J2501'4000' •ai r 75” .011g 4400 *OP 4051 '.ti '50,1 1;1120: gl`80<' r 135=.ti ''203tr Kti'SO(<;'225` :t160.441*. 3001 -3500 80 120 95 143 110 165 125 188 140 210 ' 155 233 170 255 4' •F .t.1. ti�°:3501- 400Qa�:,, %. .1 :� g5� :� '28" 1' :` 100��. I �"; 1.50 : =+ �: �<17$" � ��1 -301 'i � '45` 3s t• Rt . .. � �':7d5�• �2f8''�:1'80?' � • 240 � � ivS8 261; 4001 -5000 95 143 110 165 125 188 140 , 210 155 233 170 255 185 278 "<f4$001 ti0001..`:y MbV: ':458:,• ? :!1:1'8C1! ?t 1=33<;:: i/plb5�i'y M'S0+ :'�425:1.. � "r. '165 t V2480 060 Mill; ;•s:195:� r1•l8, 308 • 6001 -7000 115 173 130 195 145 218 160 240 175 263 190 285 205 '.' -? 01 =8000 6 •425'= `.x1881: 4 ` 1:40 ; - ;121,0.'1*, i :151:x '1233 1 •r11.0:i "265 085'. ak'• 78r � fi `" Z.00:f. a� 3ot3; x;21 =5,! ': ',. 32 8001 -9000 135 203 150 225 165 248 180 270 195 293 210 315 225 338 . 3 Mjx "�'``_ � ' ':90,00 , M45 : `` 1 x'218. t_ ,p ` > ".1'60,x. + � Y2!101 "�l •75` :�ri263'� : ';1190'* ;4. ..285 i 3.. r �105� :..- 3a8'... 1.1110. d a, .z 333.0., :i' e' .13'5 - !t• :5353.,; Fan Tested CFM a 0.25" W.G. Minimum Flex Diameter Maximum Length Feet Minimum Smooth Diameter Maximum Length Feet Maximum Elbows' 50 4 inch 25 4 irich 70 3 rt'i' :i'�+ l•� _ .� ::p3y::. �' : e•, t.70. r w4' + ... 5 terTtr''i� ,,.. : =L:�1, L'��; : . ,.` � 5ilnch.... . <� :; :.: . .' !c: l� i -', . t L r: ; :.,, �; : : ,:!•. ;� :90,,.....,- . : :,.� , +? •J: �, :! '•t�: i� _.:' t� :tip; :: s ^i•.:: ...S :inch.. -,.::. ''v� :H�. p,+ ;t r::'<'S L:. - u ;�.�� : .t, „ f. , , . �.�... ,:,.. 1.00.: _ _.,.. 't. �� :v � �s ,p• :�_.. �., .t.�' :7 «'3,1,•�e ��� 50 6 inch No Limit 6 inch No Limit 3 ;: . \ ' 'I„ ta _ �';•i : .. F`80,.. :r�,. : .r.. .:t7' "IY- ' .',.• ;Y :.... 4�itic'�,��;�ti -_ g:IVt..r :i. .•,.,. : :�,. �N ^ :�.,;.s�,� :S •f 4.I9• �' .i . 4' �r .,..r,, :tnch:,�.; : :�- ` : , 1 ' r '• :y>_.,M,-. :,Y :20 ::i4)r :_'4.4'., )13�� » ,,. 31404)!Ifi 80 5 inch 15 5 inch 100 3 iN `3e?�1 •24 �iF' 1 �t ?a •l ! .,.n: - .�..801�a + -.. .�11. ,;� 1, •6�'ini:lt- *,1 :. ra. . • *,'!:?. ? :AT : . 1 .foYY'. `g:: 4 P ii” j �• .- .s �; ' it •1.-1.J _ >i�, .fi`in dtl'�c°i^�•.� . a. } : -. :�� : :,<t..•N fri i �, � '' if NiV . t i f. oar` it - : � i :•.•�- "�3'}'� ��_ „w,� :,. • �..1 3 100 5 inch' NA 5 inch 50 » : y.'� ...`..1.00:.., , . .. .. _il' ♦n ''��. x._,�i.,6`•inth. F .. • .sn i :7 . .. .45:,, a w >'63nch•. , y ' i .. _ :.:1.`No;tii`rriit':.,,..,..., �.:, •;;: �. •Sr'. s :.t :.r.`; :t�,..: 125 6 inch 15 6 inch • No Limit 3 .a ' v y � 0 . Y. dr :7 :i•12� ? } :�, .}r .1 i!'r3'11.;�: ;•..i3,' 'i ♦.j,:� ` tr '� .,? • : :Itil.11��y' f ht' n. /'.4 .`��,•.i %;�.�Gt Y .:, �I'.,w: : •1:; N ...• '7t)•� ?�� .', %�t!d'n �, V•�i••: �I•r. i IA :�� z,..�z,; Fslncli`f. "J�.. •. r J� �-,, i3iayw :i,': .'. -., •'IYd,limif. <. ;71 ” ; fi n `� y ; �h, ^�_•s:a.. 3 j�....� 3•o,'T' �'Y` TABLE 3 • 2 • VENTILATION RATES FOR ALL GROUP R OCCURANCIES FOy.1R;STORIES•OR•LESS Minimum and Maximum Ventilation Cubic F eet Per Minute (CFM) For residences that exceed 8 bedrooms, inc ease the minimum requirement listed for 8 bedrooms by an additional 15 CFM per bedroom. The maximum CFM is equal to 1.5 times the minimum. 1. For each additional elbow subtract 10 feet from length. 2. Flex ducts of this diameter are not permitted with fans of this size. 2.' .::: : :w.t %ii;. .:i- .C.4'ari«:ld:vscitiv'utt .wd'i:.�a.bZ.ii{':r.}3i cY� 5; TABLE 3 -3 PRESCRIPTIVE EXHAUST DUCT SIZING 10/7/03 s� fidsid ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES Model: CUC I I _ -: CDC040A -A CDC060A -A C080A -A CDC080A -A CUC100A -A CDC100A-A CUC120A -A CDC120A -A FILE ropy IMPORTANT —This Document is customer property and is to remain with thi s unit. Pleasereturntoserviceinformationipon completion ofwork. ae pwla. r — r•■■ I SiaNtivai •■•■ ,� — — — ` I— — .—. O Upflow only O 2003 American Standard Inc. All Rights Reserved INSTALLATION, OPERATION, AND MAINTENANCE GUIDE Upflow Only and Downflow I Horizontal *, Single Stage Gas -Fired Condensing Furnaces 1 E 111111111111111111111 1111111111I I I 1 111111 11111 1111 1111 41- 5011 -12 r17 yRnF T I�I K W II A �i` n '� 2004 PERMIT CENTER O - ^� —S ^1 - ^^ Downflow / Horizontal* • Downflow/Horizontal models can ONLY be rotated to LEFT Side for horizontal installation Installation Instructions The following safety practices and precautions must be followed during the installation, servicing, and operation of this furnace. 1. Use only with the type of gas approved for this furnace. Refer to the furnace rating plate. 2. Install this furnace only in a location and position as speci- fied in "Location and Clearances" (pages 3 -5), of these instructions. 3. Provide adequate combustion and ventilation air to the furnace space as specified in "Air for Combustion and Venti- lation" (pages 7 -8), of these instructions. 4. Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as specified in the "Venting" section (pages 11 -18), of these instructions. 5. Never test for gas leaks with an open flame. Use a commer- cially available soap solution made specifically for the detec- tion of leaks to check all connections, as specified in "Gas Piping" (page 21), of these instructions. 6. Always install the furnace to operate within the furnace's intended temperature -rise range with a duct system which has an external static pressure within the allowable range, as specified on the unit rating plate. Airflow with temperature rise for cfm versus static is shown in the Service Facts accompanying this furnace. 7. When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space contain- ing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. 8. A gas -fired furnace for installation in a residential garage must be installed as specified in "Location and Clearances" section (pages 3 -5), of these instructions. 9. The furnace is not to be used for temporary heating of buildings or structures under construction. Safety signal words are used to designate a degree or level of seriousness associated with a particular hazard. The signal words for safety markings are DANGER, WARNING, and CAUTION. a. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations. b. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. c. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices and hazards involving only property damage. al. 4 4,11 4 SAFETY SECTION A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the CAN /CGA B149 Installation Codes and these instrUctions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other deficiencies which could cause an unsafe condition. 4. Close fireplace dampers. 5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. 6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI 2221.1 /NFPA 54 and/or CAN /CGA B149 Installation Codes. 8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas -fired buming appliance to their previous conditions of use. A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. Improper servicing could result in dangerous operation, serious injury, death, or property damage. °L.Vh.4.4'.bk:*`i'1.Y`f4E Pub. No. 41- 5011 -12 CONTENTS INSTALLATION INSTRUCTIONS 3 General Installation Instructions 3 Location and Clearances 3 Outline Drawings 4-5 Horizontal Installation 6 Air for Combustion and Ventilation 7 -8 Duct Connections 8 Return Air Filters 9 General Venting Instructions 11 -18 Venting Materials 11 -12 Condensate Piping 18 -19 Field Wiring Diagrams 20 Gas Piping 21 -22 Combustion and Input Check 21 High Altitude Derate 23 START -UP AND ADJUSTMENT 23 Preliminary Inspections 23 -24 Lighting Instructions 24 Sequence of Operation 24 Control and Safety Switch Adjustments 24 Airflow Adjustment 24 Abnormal Conditions 25 OWNER'S INFORMATION 26 -32 Warranties 47 -48 SERVICE INSTRUCTIONS 33 -43 Product Specifications 34 -35 Airflow 36 -37 Periodic Servicing Requirements 38 IFC Fault Codes 39 Unit Wiring Diagram 40 -43 GENERAL The manufacturer assumes no responsibility for equipment in- stalled in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Contrac- tors Association (ACCA) or A.R.I. 230 be followed in estimating heating requirements. When estimating heating requirements for installation at altitudes above 2000 ft., remember the gas input may need to be reduced (See High Altitude Installation). Material in this shipment has been inspected at the factory and released to the transportation agency without known damage. Inspect exterior of carton for evidence of rough handling in shipment. Unpack carefully after moving equipment to approximate location. If damage to contents is found, report the damage immediately to the delivering agency. Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installation must conform with latest edition of the National Fuel Gas Code ANSI Z223.1 • National Installation Code, CAN/CGA B149.1. The latest code may be obtained from the American Gas Association Laboratories, 8501 E. Pleasant Valley Rd., Cleveland, Ohio 44131. These furnaces have been classified as CATEGORY IV furnaces in accordance with latest edition of ANSI Z21.47 • CAN /CGA 2.3 standards. Category IV furnaces operate with positive vent static pressure and with a flue loss less than 17 percent. These condi- tions require special venting systems, which must be gas tight and water tight. Pub. No. 41- 5011 -12 Installation Instructions A CAUTION To prevent shortening Its service life, the furnace should not be used as a "Construction Heater" during the finishing phases of construction. The low return air temperatures can lead to the formation of condensate even though this is a non- condensing model. Condensate in the presence of chlorides and fluorides from paint, varnish stains, adhesives, cleaning compounds, and cement create a corrosive condition which may cause rapid deterioration of the heat exchanger. A WARNING These furnaces are not approved or intended for installation in manufactured (mobile) housing, trailers, or recreational vehicles. Failure to follow this warning could result In property damage, personal injury, or death. A CAUTION Do not install the furnace in a corrosive or contaminated atmosphere. LOCATION AND CLEARANCES The location of the furnace is normally selected by the architect, the builder, or the installer. However, before the furnace is moved into place, be sure to consider the following requirements: 1. Is the location selected as near the chimney or vent and as centralized for heat distribution as practical? 2. Do all clearances between the furnace and enclosure equal or exceed the minimums stated in Clearance Table on the Outline Drawings. 3. Is there sufficient space for servicing the furnace and other equipment? A minimum of 24 inches front accessibility to the furnace must be provided. Any access door or panel must permit removal of the largest component. 4. Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and any closed panel or door provided? 5. Are the ventilation and combustion air openings large enough and will they remain unobstructed? If outside air is used, are the openings set above the highest snow accumulation level? (See the Air for Combustion and Ventilation section.) 6. Allow sufficient height in supply plenum above the furnace to provide for cooling coil installation, if the cooling coil is not installed at the time of this furnace installation. 7. A furnace shall be installed so electrical components are protected from water. 8. If the furnace is installed in a residential garage, it must be installed so that the burners, and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from vehicles. IMPORTANT: The furnace must be installed level. The only allowable variation would be slightly to the left and /or forward in upflow installations or slightly toward the front in horizontal installations. This is necessary for proper condensate drainage. Page - 3 z _ I U U WX N u wO co 21 w Z � I O Z I IJJ O N O 1- w w H- u— z Lu O ~ Z MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS UPFLOW SIDES 0" DIM C" REAR 0" 17 -1/2" FRONT 3" 16" TOP I" 2 -1/2" FLUE 0" CUCIOOA960+ ++ CUC120A950+ ++ 24 -1/2" 2- 15/16" 23-1/4" HORIZONTAL (FLUE DISCHARGE LEFT SIDE ONLY) AICOVF SIDES RIGHT I" LEFT 0" REAR 6" FRONT 18" TOP I" FLUE 0" Cl OSFT SIDES RIGHT I" LEFT I" REAR 3" FRONT 3" TOP I" FLUE 0" MODEL (SEE NOTE I) DIM A DM - r DIM C" DIM "D CUC040A924+++ CUC060A936 + ++ CUC080A942+++ 17 -1/2" 2 -1/4" 16 -1/4" 16" CUCIOOA948+++ 21" 2 -1/2" 19 -3/4" 19 -1/2" CUCIOOA960+ ++ CUC120A950+ ++ 24 -1/2" 2- 15/16" 23-1/4" 23" T 5/8 07/8 HOLE ELECTRICAL CONNECTION 1- 5/16 t 14 -7/8 - DM 1 -9/16 3/4 3/4 24 19 518 4 9116 3-15/16 —H /2 1 'SIDE RETURN AIR :) 1 O 23-3/4 28 1/2 1/18 X 7/8 SLOT KNOCKOUT CONDENSATE DRAIN (HORIZONTAL) BOTTOM RETURN AIR • • "DMr 02 FLUE CONNECT SEE NOTE I 2 -1/16 2 -1/8 5 -1/2 01-1/2 HOLE GAS CONNECTION 22 -I/2 20-1/4I 28 -1 /4 —5 I-1/8 KNOCKOUT CONDENSATE DRAIN 1 -7/8 1/2 OUTLINE DRAWING FOR CUC-A FURNACES (ALL DIMENSIONS ARE IN INCHES) i IZONTAL APPLIC IS SIDE ONLY) 0 HOR (TH AT ION T "DM A" 1/2 I PREFIX LETTER MAY BE "A" OR 'T" DEPENDING ON BRAND. is SUFFIX LETTER MAY BE "A" OR "B" - 0 THROUGH 9 3 -I/4 +++ SUFFIX LETTER MAY BE "A" - 0 THROUGH 9 NOM 1 . CUCIOOA S CUCl20A REQUIRE 2-1/2" OR 3" DIAMTER VENT PIPE. 07/8 KNOCKOUT ELECTRICAL SUPPLY (ALTERNATE) 32 2-1/8 T 21b8 5 6 -1/2 1-7/8 1-118 KNOCKOUT CONDENSATE DRAIN (ALTERNATE) 23 -3/4 951 KNOCKOUT GAS SUPPLY (ALTERNATE) 14 -7/8 From Dwg. C340386 Sh. 1 Rev. 8 NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS DOWNFLOW SIDES 0" REAR 0" FRONT 3" TOP I. FLUE 0" HORIZONTAL (FLUE DISCHARGE RIGHT SIDE ONLY) AICOVF SIDES RIGHT 0" LEFT 0" REAR 0" FRONT 18" TOP 1" FLUE 0" CLOSFT SIDES RIGHT I" LEFT I" REAR 3" FRONT 3" F 0" MODEL A B C D CDC040A924 CDC060A936 CDC080A942 17 -1/2" 2 -1/4" 16 -1/4' 16" CDC100A948 21" 2 -1/2' 19 -3/4" 19 -1/2' CDC120A960 24 -1/2' 2- 15/16" 23 -1/4' 23" >v ro 0 01 'MC" 957/8 HOLES ELECTRICAL CONNECTION 951 -1/2 KNOCKOUT GAS CONNECTION (ALTERNATE) 19 -5/8 4 -9/16 17/8 X 7/8 SLOT KNOCKOUT HORIZONTAL CONDENSATE DRAIN 1/2 3/4 3/4 5 -5/16 3 -3/8 I/2 28 1/2- OUTLET AIR WAD' I9 DM - B - 02" FLUE CONNECT SEE NOTE I 2 -1 /8 3 -7/8 7 -3/8 8 1/4 OUTLINE DRAWING FOR CDC -A FURNACES (ALL DIMENSIONS ARE IN INCHES) F 17 -1/4 1 12 -3/8 10 l 31 95I-5/I6 KNOCKOUT CONDENSATE DRAIN HORIZONTAL APPLICATION (THIS SIDE ONLYI F 1/2 40 • 2-1/8 20-1 /4 9 -1/2 7 -3/8 i r 2 -I /I6 2 -13/16 957/8 KNOCKOUT ELECTRICAL CONNECTION (ALTERNATE) E I. 'DCI00C, CDC100A, 'DCl20C, d CDCl20A REQUIRE 2 -1/2" OR 3" DIAMETER VENT PIPE. 2 -1/2 X 1 -1/2 SLOT GAS CONNECTION 951-1/8 KNOCKOUT CONDENSATE DRAIN From Dwg. C340462 Sh. 1 Rev. 7 NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. CABINET WIDTH j A FURNACE FRONT % r I A (width) B (depth) 1 I I / / / D I t / / / / / / / / / / / / / / / / CABINET WIDTH RETURN DUCT WIDTH FLOOR OPENING PLENUM OPENING " A " " B " "C" "D" 14 -1/2" 13 -1/4" 13 -5/8" 20 -1/8" 12 -5/8" 19 -3/8" 17 -1/2" 16 -1/4" 16 -5/8" 20 -1/8" 15 -5/8" 19 -3/8" 21" 19 -3/4" 20-1/8" 20-1/8" 19-1/8" 19 -3/8" 24 -1/2" 23 -1/4" 23 -5/8" 20 -1/8" 22 -5/8" 19 -3/8" Installation Instructions UPFLOW INSTALLATION Standoffs and screws (See Figure 1) are included with the cased coils for attachment to the furnace. There are clearance align- ment holes near the bottom of the coil wrapper. Drill screws are used to engage the furnace top flanges. The standoff is inserted STANDOFFS (BOTH SIDES) STANDOFFS (4) SCREWS (BOTH SIDES) DRILL SCREWS (4) 4 FOR VERTICAL INSTALLATIONS: FIGURE 1 into the cabinet alignment hole. The drill screws are inserted through the standoffs then screwed into the furnace flange. The coil is always placed downstream of the furnace airflow. The above instructions only apply if the coil is on top of an upflow furnace. DOWNFLOW INSTALLATION © WARNING Do not install the furnace directly on carpeting, the or other combustible material other than wood flooring. For vertical downflow application, subbase (BAYBASE205) must be used between the furnace and combustible flooring. When the downflow furnace is installed vertically with a cased coil, a subbase is not required. FIGURE 2 Required floor opening: (DOWNFLOW) See Figure 2 and Table 1 Page 6 FIGURE 3 TABLE 1 HORIZONTAL INSTALLATION (Downflow models only) The coil and furnace must be fully supported when used in the horizontal position. It is always recommended that an auxiliary drain pan be installed under a horizontally installed evaporator coil or 90% gas furnace. Connect the auxiliary drain line to a separate drain line (no trap is needed in this line). Three brackets (with screws) are included with downflow fur- naces for installation to stabilize and secure the furnace and TXC cased coil in the horizontal position (See Figure 4). The coil is placed downstream of the furnace, with the apex of the coil pointing in the direction of the airflow for horizontal installa- tion. The cased coil is secured to the furnace and both the furnace and the cased coil must be properly supported. The brackets mount using the rear screws on the coil case and use the screws provided to secure the bracket to the furnace. The remaining bracket is placed as close to center as possible (horizontally) between the coil case front and the furnace bottom channel (for downflow/horizontal furnace). Use four of the screws provided to secure the bracket. CASED COIL CONNECTION BRACKET FOR DOWNFLOW FIGURE 4 The downflow furnace may be installed in an attic or crawl space in the horizontal position by placing the furnace on the left side (as viewed from the front in the vertical position). The horizontal furnace installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace (See Outline Drawings). Line contact is only permissible between lines formed by intersections of the top and two sides of the furnace casing and building joists, studs, or framing. The furnace may be placed horizontally in a crawl space on a pad or other noncombustible material which will raise the unit for sufficient protection from moisture. The furnace must be sup- ported at both ends and the middle when installed horizon- tally. The furnace must also be elevated approximately 4 -6 inches to allow clearance for the condensate drain to exit the cabinet in the horizontal position. The horizontal furnace may also be suspended from the joists using 3/8" all- thread rods with pieces of angle iron underneath the furnace to form a hanging rack at both ends and the midpoint. The rods need to be of sufficient length to allow for proper clearances from combustible materials. The angle iron needs to be at least 32" in length to allow for access to service panels. The upflow furnace, converted to horizontal, aligns and attaches the TXC coil to the same flanges used in vertical. The coil needs to have additional support. Pub. No. 41- 5011 -12 Furnace Maximum BTUHANPUT Rating Air From Inside Air From Outside Vertical Duct Horizontal Duct 40,000 100 10 20 60,000 100 15 30 80,000 100 20 40 100,000 100 25 50 120,000 120 30 60 FIGURE 5 MR FOR COMBUSTION AND VENTILATION Adequate flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided in the furnace casing must be kept free of obstructions which restrict the flow of air. Airflow restrictions affect the efficiency and safe operation of the furnace. Keep this in mind should you choose to remodel or change the area which contains your furnace. Fur- naces must have a free flow of air for proper performance. Provisions for combustion and ventilation air shall be made in accordance with "latest edition" of Section 5.3, Air for Combus- tion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 or 7.4 of CAN /CGA B149 Installation Codes, and applicable provisions of the local building codes. Special conditions created by mechanical exhausting of air and fireplaces must be considered to avoid unsatisfactory furnace operation. Furnace locations may be in "confined space" or "unconfined space ". Unconfined space is defined in Table 2 and Figure 6. These spaces may have adequate air by infiltration to provide air for combustion, ventilation, and dilution of flue gases. Buildings with tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), may need additional air provided as described for confined space. 50 CU. FT. OR MORE PER 1000 BTU/HR. INPUT ALL EQUIP. INSTALLED FURNACE UNCONFINED NO DOORS WATER HEATER CLOTHES DRYER LESS THAN 50 CU. FT. PER 1000 BTU/HR. INPUT ALL EQUIP INSTALLED CONFINED FURNACE Pub. No. 41- 5011 -12 FIGURE 6 FIGURE 7 Confined spaces are installations with less than 50 cu. ft. of space per 1000 BTU/hr input from all equipment installed. Air for combustion and ventilation requirements can be supplied from inside the building as in Figure 8 or from the outdoors, as in Figure 9. 1. AU air from inside the building as in Figure 8: The confined space shall be provided with two permanent openings communi- cating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equip- ment installed in the combined space shall be considered in making this determination. Refer to Table 3, for minimum open areas required. 2. All air from outdoors as in Figure 9: The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. Refer to Table 3, for minimum open areas required. 3. The following types of installations will require use of OUTDOOR AIR for combustion, due to chemical exposures: * Commercial buildings * Buildings with indoor pool * Furnaces installed in commercial laundry rooms * Furnaces installed in hobby or craft rooms * Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * Deicing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants * Cleaning solvents (such as perchloroethylene) * Printing inks, paint removers, varnish, etc. * Hydrochloric acid * Cements and glues * Antistatic fabric softeners for clothes dryers * Masonry acid washing materials MINIMUM AREA IN SQUARE FEET FOR UNCONFINED SPACE INSTALLATIONS FURNACE MAXIMUM BTUH INPUT RATING 40,000 60,000 80,000 100,000 120,000 WITH 8 FT. CEILING MINIMUM AREA IN SQUARE FEET OF UNCONFINED SPACE 250 375 500 625 750 • Installation Instructions TABLE 2 TABLE 3 MINIMUM FREE AREA IN SQUARE INCHES EACH OPENING (FURNACE ONLY) Page 7 CONFINED SPACE . OUTLET AIR INLET AIR DUCT CONFINED SPACE ALTERNATE INLET AIR •••• ; ,•,,.., CONFINED SPACE I OUTLET OUTDOOR AIR DUCTS Installation Instructions CONFINED SPACE / AIR FROM INSIDE BUILDING FIGURE 8 CONFINED SPACE ■ AIR FROM OUTDOORS CONFINED SPACE AIR FROM VENTILATED ATTIC /CRAWL SPACE CONFINED SPACE II AIR FROM VENTILATED ATTIC ATTIC LOUVERS TO OUTDOORS FIGURE 9 DUCT CONNECTIONS Air duct systems should be installed in accordance with stan- dards for air conditioning systems, National Fire Protection Association Pamphlet No. 90. They should be sized in accordance with ACCA Manual D or whichever is applicable. Check on controls to make certain they are correct for the electrical supply. Central furnaces, when used in connection with cooling units, shall be installed in parallel or on the upstream side of the cooling units to avoid condensation in the heating element, unless the furnace has been specifically approved for downstream installa- tion. With a parallel flow arrangement, the dampers or other Page 8 means used to control flow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in full heat or cool position. On any job, flexible connections of nonflammable material maybe used for return air and discharge connections to prevent trans- mission of vibration. Though these units have been specifically designed for quiet, vibration free operation, air ducts can act as sounding boards and could, if poorly installed, amplify the slight- est vibration to the annoyance level. When the furnace is located in a utility room adjacent to the living area, the system should be carefully designed with returns which minimize noise transmission through the return air grille. Although these winter air conditioners are designed with large blowers operating at moderate speeds, any blower moving a high volume of air will produce audible noise which could be objection- able when the unit is located very close to a living area. It is often advisable to route the return air ducts under the floor or through the attic. Such design permits the installation of air return remote from the living area (i.e. central hall). When the furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace and terminating outside the space contain- ing the furnace. Minimum return air "entering temperature" for the fur- nace is 50° F. Where there is no complete return duct system, the return connection must be run full size from the furnace to a location outside the utility room, basement, attic, or crawl space. Do Not install return air through the back of the furnace cabinet. Do Not install return air through the side of the furnace cabinet on horizontal applications. RETURN AIR DUCT CONNECTION All return air duct systems should provide for installation of return air filters. 1. Set the furnace in place. 2. For side return installations on upflow models, remove the insulation around the opening in the blower compartment. 3. The side panels on upflow furnaces include locating notches which may be used as guides for utting an opening for return air. Refer to Figure 10 and the outb_: drawings on pages 4 and 5 for duct connection dimensions for various furnaces. 4. If a 3/4" flange is to be used for attaching the air inlet duct, add to cut where indicated by solid lines in Figure 10. Cut corners diagonally and bend outward to form flange. 5. If flanges are not required, and a filter frame is installed, cut along knockout guidelines. 6. Upflow furnaces: filter retainer brackets are factory supplied for bottom return. Use the filter retainer brackets on either side or on bottom if filter is to be used within the furnace cabinet. NOTE: On upflow 5 ton airflow models, if the airflow requirement exceeds 1800 CFM, these models will require filters on both sides; OR 1 side and the bottom; OR Just the bottom. Downflow Furnaces: Brackets are factory supplied to mount filters in the return air duct work. 7. Connect duct work to furnace. See Outline Drawing for supply and return duct size and location. Flexible duct connectors Pub. No. 41- 5011 -12 MODELS NUMBERS CABINET WIDTH FILTER QTY & SIZE CUC040A924 CUC060A936 CUC080A942 17 -1/2" 1 - 17" X 25" X 1" CUC100A948 21" 1 - 20" X 25" X 1" CUC100A960 ## CUC120A960 ## 24 -1/2" 1 - 24" X 25" X 1" CDC040A924 CDC060A936 CDC080A942 17 -1/2" 2 - 14" X 20" X 1" CDC100A948 21" 2 - 16" X 20" X 1" CDC120A960 24 -1/2" 2 - 16" X 20" X 1" ## -NOTE - On the upflow 5 ton airflow models, if the airflow requirement exceeds 1800 CFM, these models will require filters on both sides; OR 1 side and the bottom; OR just the bottom. FIGURE 10 are recommended to connect both supply and return air ducts to the furnace. If only the front of the furnace is accessible, it is recommended that both supply and return air plenums are removable. 8. When replacing a furnace, old duct work should be cleaned out. Thin cloths should be placed over the registers and the furnace fan should be run for 10 minutes. Don't forget to remove the cloths before you start the furnace. RETURN AIR FILTERS Filters are factory supplied for these furnaces. These furnaces require high velocity type air filters which may be located within the furnace blower compartment for UPFLOW furnaces in either a BOTTOM or SIDE (left side or right side) return air inlet. See Figure 11. Some filters may need to be trimmed for side or bottom filter use. NOTE: On upflow 5 ton airflow models, if the airflow requirement exceeds 1800 CFM, these models will require filters on both sides; OR 1 side and the bottom; OR just the bottom. Downflow furnace filters must be located outside the furnace cabinet. Typical installations are shown in Figure 12. Table 5 provides information for installation of the filter retaining brackets shipped with downflow furnaces. TABLE 4 Pub. No. 41- 5011 -12 Installation Instructions TYPICAL UPFLOW FURNACE RETURN AIR FILTER INSTALLATIONS \BLOWER ACCESS DOOR FILTER RETAINER BRACKET Typical Bottom Return Filter Typical Side Return Filter FIGURE 11 FILTER RETAINER BRACKETS FOR SIDE AIR RETURN ON UPFLOW FURNACES If side air return is desired, it is necessary to move the 2 filter retainer brackets from the bottom of the furnace and reinstall them on the side. The following instructions should be used: a. Remove the front doors. b. Remove the filter. c. Carefully place the unit on its back. d. Using a 5/16" nut driver, remove the 4 screws holding the filter retainer brackets. e. Reinstall the filter retainer brackets on the desired side. (See Figure 11 "Typical Side Return Filter "). Page 9 CABINET WIDTH RETURN DUCT WIDTH DIMENSION A w DIMENSION "� �� B FILTER BRACKET LOCATION* 17 -1/2' 16 -1/4' 15" 14' 14 -3/8" 21' 19 -3/4' 19 -1/2' 14' 13 -1/8" 24-1/2' 23-1/4' 22" 14' 13 -5/8' • LOCATION DIMENSION IS FROM END OF DUCT AGAINST THE FURNACE TO THE SCREW HOLES FOR THE BRACKET. Installation Instruction; FIGURE 12 RETURN AIR FILTER FOR DOWNFLOW/HORIZONTAL After the return air plenum has been connected to the downflow furnace in either downflow or horizontal position the return air filters may be installed in the plenum using the brackets (and screws) supplied with the furnace. See Table 5. It is recommended that BAYFLTR206 be installed in the return air plenum. See Figure 12 and Table 5 for typical installation. The BAYFLTR206 Kit includes the filter door, instructions, and the necessary hardware for installation. To replace filters, remove the filter access door, lift the filter from the lower bracket and shift the filter to the side to free the top bracket and slide the filter out through the filter access door. Replace the filters in the same manner, making sure that the filter is secured in both top and bottom brackets. Replace the filter access door. Use high velocity replacement filters only. TABLE 5 LOCATING FILTER RETAINER BRACKETS WITHIN RETURN DUCT Page 10 A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not In operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the CAN/CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other deficiencies which could cause an unsafe condition. 4. Close fireplace dampers. 5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. 6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI 2221.1 /NFPA 54 and/or CAN/CGA B149 Installation Codes. 8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas -fired burning appliance to their previous conditions of use. Carbon monoxide, fire or smoke can cause serious bodily injury, death, and/or property damage. A variety of potential sources of carbon monoxide can be found in a building or dwelling such as gas -fired clothes dryers, gas cooking stoves, water heaters, furnaces and fireplaces. The U.S. Consumer Product Safety Commission recommends that users of gas - burning appliances install carbon monoxide detectors as well as fire and smoke detectors, listed by a nationally recognized agency (e.g. Underwriters Laboratories or International Ap- proval Services), to help alert dwelling occupants of the presence of fire, smoke or unsafe levels of carbon monoxide. NOTE: The manufacturer of your furnace does not test any detectors and makes no representations regarding any brand or type of detector. Pub. No. 41- 5011 -12 PLASTIC PIPE DESIGNATIONS PVC ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING F891 CELLULAR CORE *158 ASTM F891 D2665 DWV PIPE * *158 ASTM D2665 01785 SCH 40, 80, 120 "158 ASTM D1785 02241 SDR SERIES "158 ASTM 02241 CPVC ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2846 CPVC 41 * *212 ASTM 02846 F441 SCH 40, 80 "212 ASTM F441 F442 SDR SERIES "212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV ** *180 ASTM 02661 F628 SCH 40 DWV CELLULAR CORE ** *180 ASTM F628 * - Allowable temperatures based on classifications covered in ASTM D4396 [Deflection Temps Under Load (264 PSI)] ** - Allowable temperatures based on classifications covered in ASTM D1784 [Deflection Temps Under Load (264 PSI)] * ** - Allowable temperatures based on classifications covered in ASTM D3965 [Deflection Temps Under Load (264 PSI)] GENERAL VENTING INSTRUCTIONS THIS FURNACE MUST BE VENTED TO THE OUTDOORS. THESE FURNACES ARE INDUCED DRAFT VENTED AND MUST NOT BE CONNECTED TO ANY VENT SERVING AN- OTHER APPLIANCE. PLEASE NOTE THAT THESE FUR- NACES USE POSITIVE - PRESSURE VENT SYSTEMS. Proper venting is essential to obtain maximum efficiency from a condensing furnace. Proper installation of the vent system is necessary to assure drainage of the condensate and prevent deterioration of the vent system. American Gas Association has certified the design of condensing furnaces for a minimum of 0" clearance from combustible mate- rials with a single wall plastic vent pipe. The recommended system is assembled from 2 ", 21 ", 3 ", or 4" schedule 40, PVC pipe fittings. Where the system is routed to the outdoors through an existing masonry chimney containing flue products from another gas appliance, or where required by local codes, then 3" venting of Type 29 -4C stainless steel must be used in place of PVC material. These furnaces have been classified as CATEGORY N furnaces in accordance with the latest edition of ANSI Z21.47 • CAN /CGA 2.3 standards. Category IV furnaces operate with positive vent pressure and with a vent gas temperature less than 140° F above the dewpoint. These conditions require special venting systems, which must be gas tight and water tight. NOTE: When an existing furnace Is removed from a venting system serving other gas appliances, the venting system is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance remain- ing connected to the common venting system placed in operation, installation Instructions while the other appliances remaining connected to the common venting system are not in operation: 1. Seal any unused openings in the common venting system. 2. Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. 3. Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remain- ing connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer ex- haust fan, close fireplace dampers. 4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so appliance will oper- ate continuously. 5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. 6. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return door, windows, exhaust fans, fireplace dampers and any other gas - burning appliance to their previous conditions of use. If improper venting is observed during any of the above tests, the common venting system must be corrected. Refer to latest edition of National Fuel Gas Code (ANSI 223.1) • CAN /CGA B149 or Exhibit J of ANSI Z21.47 • CAN /CGA 2.3 for vent sizing instructions. PVC VENT FITTING MATERIAL These fittings are available from your Gas Furnace Distributors. Straight Pipe Sections, Couplings, 45° Elbows, 60° Elbows, 90° Elbows, Vent or Sanitary Tee, or other necessary fittings may be 2 ", 21/2", 3 ", or 4" diameter. The allowable materials are shown in Table 6. A vent screen is optional, but recommended. The vent screen must be 3/8" open mesh weave (minimum 70% open), made of any noncorrosive material having at least 3/8" open mesh weave. TABLE 6 Pub. No. 41- 5011 -12 Page 11 MAXIMUM VENT LENGTH: MODEL MAXIMUM TOTAL EQUIVALENT FEET 2" PIPE & FITTINGS 2 -1/2" PIPE & FITTINGS 3" PIPE & FITTINGS 4" PIPE & FITTINGS CUC/CDC040A 50 80 80 130 CUC/CDC060A 50 80 80 130 CUC/CDC080A 40 80 80 130 CUC/CDC100A 30 80 80 130 CUC/CDC120A NOT ALLOWED 25 70 130 NOTES: 1 DO NOT MIX PIPE DIAMETERS (Except adapters at top of IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET furnace). 1 MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED! $. One standard radius 90° elbow is equivalent to 12' of 4" pipe; one SHORT radius 90° elbow is equivalent to 10' of 3" pipe and one LONG radius elbow is equivalent to 6' of 3" pipe. One SHORT /LONG radius 90° elbow is equivalent to 7W of 21/4" pipe, & 5' of 2" pipe. Two 45° elbows equal one 90 °elbow. 4., The termination tee or bend must be included in the total number of elbows. .. Pipe adapters are field supplied. Downflow models and •UC120 include 2" X 3" adapter. 1 4" pipe may be reduced to 3" for termination with BAYVENT100 or BAYVENT200 without length restriction. installation Instructions VENT FITTING MATERIAL - PLASTIC Gas and liquid tight single wall vent fittings, designed for resis- tance to corrosive flue condensate, MUST be used throughout. Listed in Table 7 are 2 ", 21/2, , 3 & 4" size fittings that meet these requirements. The materials listed are various grades of PVC and ABS plastic. PIPE JOINTS: All joints must be fastened and sealed to prevent escape of combustion products into the building. NOTE: It is recommended that the first Joints from the furnace be connected and sealed with high temperature RTV. This will enable the pipes to be removed later without cutting. Be sure to properly support these Joints. BONDING OF PVC Commercially available solvent cement for PVC must be used to join PVC pipe fittings. Follow instructions on container carefully. Pipe and Fittings - ASTM D1785, D2466, D2661, & D2665 PVC Primer and Solvent Cement - ASTM D2564 Procedure for Cementing Joints Ref ASTM D2855 Page 12 MAXIMUM VENT LENGTHS UPFLOW ONLY and DOWNFLOW / HORIZONTAL LEFT VENTING TABLE TABLE 7 1. Cut pipe square, remove ragged edges and burrs. Chamfer end of pipe, then clean fitting socket and pipe joint area of all dirt, grease, moisture or chips. 2. After checking pipe and socket for proper fit, wipe socket and pipe with cleaner- primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe. DO NOT ALLOW PRIMER TO DRY BEFORE APPLYING CEMENT. 3. Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into fitting with a slight twisting movement until it bottoms out. 4. Hold the pipe in the fitting for 30 seconds to prevent tapered socket from pushing the pipe out of the fitting. 5. Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to fit, tem- perature and humidity. NOTE: Follow venting Instructions carefully when using PVC cement. IMPORTANT All joints must be water tight. Flue condensate is somewhat acidic, and leaks can cause equipment damage. Pub. No. 41- 5011 -12 NON - DIRECT VENT TERMINAL CLEARANCES INSIDE CORNER DETAIL ' 4- O .- H 4 D �, ....---------- ...: C i. \\ 1111111' V VENTTERMINAL T F V \ 41 ® C P L OSED OERABLE \ � \ \ \ \�� AIR SUPPLY INLET 8._ \ \ \ \ \ \ \ \\ FIXED f U 111 CLOSED 1 \\ B _ \ ,� \ AREA WHERE TERMINAL ill IS NOT PERMITTED \ `` f CX Non - Direct Vent Terminal Clearances Canadian Installations US Installations A= Clearance above grade, veranda, porch, deck, or balcony 12 Inches (30 cm) 12 inches (30 cm) 8= Clearance to window or door that may be opened 6 inches (15 cm) for appliances =1< 10,000 Btuh (3 kw), 12 inches (30 cm) for appliances > 10,000 Btuh (3 kw) and =k 100,000 Btuh (30 kw), 36 inches (91 cm) for appliances > 100,000 Btuh (30 kw) 4 feet (1.2m) below or to the side of opening; 1 foot (0.3m) above opening. C= Clearance to permanently closed window • • D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center Tine of the terminal • • E= Clearance to unventilated soffit • F= Clearance to outside corner • • • G= Clearance to inside corner • • H. Clearance to each side of center line extended above meter /regulator assembly 3 feet (91 cm) with a height 15 feet (4.5 m) above the meter /regulator assembly • I= Clearance to service regulator vent outlet 3 feet (91 cm) • Clearance to nonmechanical air supply inlet to building or the combustion air Inlet to any other appliance 6 inches (15 cm) for appliances =1< 10,000 Btuh (3 kw), 12 inches (30 cm) for appliances > 10,000 Btuh (3 kw) and =1< 100,000 Btuh (30 kw), 36 inches (91 cm) for appliances > 100,000 Btuh (30 kw) 4 feet (1.2 m) below or to side of opening; 1 foot (300 m) above opening K= Clearance to a mechanical air supply inlet 6 feet (1.83m) 3 feet (91 cm) above if within 10 feet (3m) horizontally L= Clearance above a paved sidewalk or paved driveway located on public property 7 feet (2.13 m) t 7 feet (2.13 m) M. Clearance under veranda, porch, deck, or balcony 12 Inches (30 cm) * • Notes: 1. In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code. 2. In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Code. t. A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwelling and serves both dwellings. $. Pemitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. • Clearance in accordance with local Installation codes and the requirements of the gas supplier and the manufacturer's Installation Instructions. NOTE: The vent for this appliance shall not terminate over public walkways; or near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause property damage; or where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment. Installation Instructions Pub. No. 41- 5011 -12 FIGURE 13 Page 13 , :: asi:„ �4urt ;s:r;a.c;; :,';8rscr�;;;;7r :+ztstiS'a- ::,- ;ttm;N.' '44.14..:- u..:444 , w :unw?q&a1E:¢;Td Installation Instructions HORIZONTAL AND VERTICAL VENTING SUPPORT HORIZONTAL PIPE EVERY 3' 0" WITH THE FIRST SUPPORT AS CLOSE TO THE FURNACE AS POSSIBLE. INDUCED DRAFT BLOWER, HOUSING, AND FURNACE MUST NOT SUPPORT THE WEIGHT OF THE FLUE PIPE. 40" UPILOW OR DO4YNFLOMIf FURNACE 1=1 HORIZONTAL AND VERTICAL En VERTICAL FIGURE 14 DOWNWARD VENTING Furnace may be in vertical or horizontal configuration. All horizontal pipes must be supported at a maximum of 3 foot intervals Slope 1/4" per ft. J DOWNWARD VENT LENGTH IS LIMITED TO A MAXIMUM OF 15 EQUIVALENT FEET. 6"M + in. SEE NOTES 40 Inch Upflow or Downflow Furnace NOTES: A) Condensate trap for vent pipe must be a minimum of 6 Inches in height. e ) Condensate trap for vent and Inlet pipe must be connected into a condensate drain pump; an open or vented drain; or it can be connected to the outlet hose of the furnace's condensate trap. Outdoor drain- ing of the furnace and coil condensate is permissible if allowed by local codes. Caution should be taken to prevent drains from freezing or causing slippery conditions that could lead to personal Injury. Exces- sive draining of condensate may cause saturated ground conditions that may result in damage to plants. c) The condensate trap should be primed at initial start up prior to heating season operation. Page 14 FIGURE 15 © CAUTION When the vent pipe is exposed to temperatures below freezing, i.e., when it passes through unheated spaces, chimneys, etc., the pipe must be insulated with 1/2 inch thick Armaflex -type insulation or equal. If the space is heated sufficiently to prevent freezing, then the insulation would not be required. If domestic water pipes are not protected from freezing then It is assumed the space meets the condition of a heated space. Pub. No. 41- 5011 -12 CAUTION If the furnace is to be vented through the wall, the preferred application is to avoid installation through the wall exposed to the prevailing winter wind, where possible. A wall sheltered from the prevailing wind is least likely to experience excessive wind pressure and possible nuisance induced draft blower pressure switch trips. PVC VENT ADAPTER SEE VEN11NB TABLE r e STRAPS OR OTHER SUITABLE SUPPORTS AT A MAXIMUM OF 3' 0" INTERVALS 1w1 r. UPWARD PITCH -1/4' PER FOOT FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE 53' OR 48 314' UPFLOW NOTE: ANY FITTINGS PASSING THROUGH AN UNHEATED SPACE MODELS OR DOWNFLOW MODELS MUST BE INSULATED CA NOTE: ALL POSSIBLE VENT TERMINATIONS MUST BE A MINIMUM OF 12 "ABOVE EXPECTED SNOW ACCUMULATION. Any combination of the fittings shown may be used to terminate the vent. However. to f equivalent vent length must be considered and the vent must terminate a minimum of 12" above expected snow accumulation. SW ELBOW OUTSIDE WALL OUTSIDE WALL STUB CUT AT 4r ANGLE TEE Pub. No. 41- 5011 -12 FIGURE 17 HORIZONTAL VENTING THROUGH WALL FIGURE 16 Installation Instructions The vent/wind terminal must be located at least 12" minimum above normally expected snow accumulation level. Avoid areas where staining or condensate dripping may be a problem. Location of the vent/wind terminal should be chosen to meet the requirements of Figure 13 "Non - direct vent terminal clearances". PITCH - Venting through the wall must maintain 1/4" per foot pitched upward to insure that condensate drains back to furnace. FLUE GAS DEGRADATION -The moisture content of the flue gas may have a detrimental effect on some building materials. This can be avoided by using the roof or chimney venting option. When wall venting is used on any surface that can be affected by this moisture, it is recommended that a corrosion resistant shield (24 inches square) be used behind the vent terminal. This shield can be wood, plastic, sheet metal, etc. Also, silicone caulk all cracks, seams and joints within 3 feet of the vent terminal. COMBUSTIBLE MATERIAL WALL A minimum clearance of 1" to combustible materials must be maintained when using single wall stainless steel venting. See Figure 18. Shield material to be a minimum of 24 gauge stainless or alumi- nized sheet metal. Minimum dimensions are 12 "x12 ". Shield must be fastened to both inside and outside of wall. Use screws or anchor type fasteners suited to the outside or inside wall surfaces. See example in Figure 17. Page 15 Installation Instructions COUPLING ( PLASTIC VENTING ) 1" CLEARANCE ( AIR SPACE ) PVC WALL MOUNT FLANGE 12" MM.—. 12" MIN. ABOVE NORMALLY EXPECTED SNOW ACCUMULTION VENTING THROUGH COMBUSTIBLE WALLS Pitch —114 Inch Per Ft. CLEARANCE ((V" ACCEPTABLE FOR PVC VENT PIPE ) (1" ACCEPTABLE FOR TYPE 294C STAINLESS STEEL VENT PIPE ) 110' ELBOW Page 16 FIGURE 18 NONCOMBUSTIBLE MATERIAL WALL The hole through the wall must be large enough to maintain pitch of vent and properly seal. Use cement mortar seal on inside and outside of wall. See Figure 19. When penetrating roof with a 2" PVC vent pipe, a 2" electrical conduit flashing may be used for a weather tight seal. Lubricate flexible seal on flashing before PVC pipe is pushed through the seal. (Field Supplied) NOTE: Vertical vent termination can be done by: 1. Stainless steel vent cap Figure 20 or 2. Two (2) 90° elbows as shown in Figure 20. 3. No vent cap as shown in Figure 21 (preferred method for extremely cold climates.) In extreme climate conditions, insulate the exposed pipe above roof line with Armaflex type insulation. VENTING THROUGH ROOF COUPLING ( PLASTIC VENTING ) 1 BIN. MIN. (TO JOINT ) CEMENT MORTAR SEAL INSIDE & OUTSIDE PVC WALL MOUNT FLANGE 12' MIN. ••••• 12' MIN. ABOVE NORMALLY EXPECTED SNOW ACCUMULATION VENTING THROUGH NON - COMBUSTIBLE WALLS Pitch -1/4 Inch Per Ft 90' ELBOW FIGURE 19 VENT FITTING MATERIAL - STAINLESS STEEL Gas and liquid tight single wall metal vent fitting, designed for resistance to corrosive flue condensate such as Type 29-4C MUST be used throughout. These fittings and fitting accessories are to be supplied locally. DIRECTION OF STAINLESS STEEL FITTING All stainless steel fitting must be installed with male end towards the furnace. All horizontal stainless steel sections must be positioned with the seam on top. All long horizontal sections must be supported to prevent sagging. All pipe joints must be fastened and sealed to prevent escape of combustion products into the building. A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the service and/or periodic maintenance instructions for the furnace and venting system, could result in carbon monoxide poisoning or death. Pub. No. 41- 5011 -12 NOTE: MINIMUM OF 12" ABOVE EXPECTED SNOW ACCUMULATION. STAINLESS STEEL VENT CAP (OPTIONAL) SEE CAUTION FLUE PIPE COUPLING TO SUPPORT PIPE FROM ANGLES OR OTHER SUITABLE SUPPORT METHOD FLUE PIPE PVC PLASTIC VENTING — ONLY THROUGH UNUSED CHIMNEY 6IN. MIN. NOTE: HORIZONTAL VENTING TO VERTICAL VENTING SUPPORT THE SINGLE WALL FLUE PIPE AND CENTER IT IN THE CHIMNEY OPENING WITH ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER. COUPLING AS REQUIRED A CAUTION Do not run vent through chimney for wood burning or oil furnaces or Incinerators or any other gas appliance. IMPORTANT — The single wall flue pipe joints must be sealed. The 90° elbow connection to vertical pipe must be sealed to prevent condensate leakage to base of masonry chimney. Pub. No. 41- 5011 -12 FIGURE 21 FIGURE 22 nstallation Instructions TYPE 29-4C STAINLESS STEEL VENTING — USED THROUGH CHIMNEY THAT VENTS ANOTHER GAS APPLIANCE STAINLESS EL VENT CAP (OPTIONAL) SEE CAUTION 6 IN. MIN. SUPPORT THE SINGLE WALL STAINLESS STEEL GAS VENTING AND CENTER IT IN THE CHIMNEY OPENING WITH ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER. NOTE: HORIZONTAL VENTING TO VERTICAL VENTING A CAUTION Do not run vent through chimney for wood burning or oil furnaces or incinerators. If remaining free area between single wall flue pipe and masonry chimney is to be used for another gas appliance venting area must be sufficient to vent that appliance and that appliance must be connected to chimney with sepa- rate entry openings. IMPORTANT — The single• wall flue pipe joints must be sealed. The 90° elbow connection to vertical pipe must be sealed to prevent condensate leakage to base of masonry chimney. FIGURE 23 SEAL BETWEEN FLANGE, PIPE, COUPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT COUPLING SUPPORT FLANGE FLOOR J " V GALVANIZED PANEL (FIRESTOP) fr FLUE PIPE CLEARANCE (0' ACCEPTABLE FOR PVC VENT PIPE) (1" ACCEPTABLE FOR TYPE 20•4C STAINLESS STEEL VENT PIPE) FIGURE 24 Page 17 Installation Instruction; GALVANIZED FIRESTOP SHOULD BE FABRICATED WRHb7A• DIA. HOLE FOR SUPPORT FLANGE or x ir PANEL OR 12• DIA MIN.) CLEARANCE (0' ACCEPTABLE FOR PVC VENT PIPE (1" ACCEPTABLE FOR TYPE 29.4C STAINLESS STEEL Mff PIPE ) VENTING THROUGH CEILING FIGURE 25 CONDENSATE DRAIN INSTRUCTIONS Knock outs are provided on the left and right hand side of both furnace cabinets for drain connections IN VERTICAL APPLICA- TIONS. The standard arrangement is for the drain connection on the left side. The tubing may have to be trimmed in this applica- tion to avoid kinking The upflow (vertical application) has provisions for right side drain connections by turning the trap and extending the tubing to the lower right front corner of the furnace. Trim all excess tubing to avoid kinking. The connecting tubing for left or right side condensate drain shown in Figure 16 is shipped in the blower compartment. The downdlow (vertical application) may be right side drain by removing the drain lines and rotating the trap from left to right, reconnecting the lines, and running 1/2" CPVC pipe from the trap to the right side knock out just over and above the burner section (Use RTV high temperature silicone sealant to connect the CPVC pipe to the trap for ease of removing and cleaning the trap). See Figure 30. TO DRAIN C LEFT SIDE • i zzzzzz VERTICAL UPFLOW — LEFT SIDE CONDENSATE DRAIN CONNECTION Page 18 FIGURE 26 VERTICAL UPFLOW — RIGHT SIDE CONDENSATE DRAIN CONNECTION FIGURE 27 I D D D — =f I TO OPEN/ VENTED DRAIN ALL HORIZONTAL APPLICATIONS ARE LEFT SIDE DRAIN ONLY (TYPICAL UPFLOW FURNACE SHOWN IN HORIZONTAL) FIGURE 28 ALL HORIZONTAL APPLICATIONS ARE LEFT SIDE DRAIN ONLY FIGURE 29 Pub. No. 41- 5011 -12 W. A CAUTION It is recommended that a drain pan be installed under the furnace to prevent property damage, personal injury or death from leaking condensate. It is always recommended that an auxiliary drain pan be installed under a horizontally installed evaporator or 90% gas furnace. Connect the auxiliary drain line to a separate drain line (no trap is needed in this line). All horizontal applications are left side only and require reposi- tioning the condensate canister trap to the exterior of the cabinet. Additionally the drain tubing connected to the inducer housing must be repositioned for removing the plug and reconnecting the tubing to the lower connection on the inducer housing. See Figure 28. For horizontal installation, remove the condensate trap and position the trap outside the cabinet through the slotted opening next to the secondary cell. On upflow/horizontal models, remove lines from the blower section and pull through the blower deck. Cut and reattach the line from the secondary cell (use the spring to prevent kinking). The inducer housing has a secondary drain TO DRAIN LEFT SIDE A 0 c THE DOWNFLOW (VERTICAL) MAY BE INSTALLED LEFT OR RIGHT SIDE CONDENSATE DRAIN ..o ■ 0.A ArimA • Pub. No. 41- 5011 -12 FIGURE 30 Installation Instructions opening at its 9 o'clock position. Remove the plug and use the plug to cover the hole at the 6 o'clock position. Reposition the inducer drain tube from 6 o'clock to the 9 o'clock location. Cut and reattach the tube to the canister trap. Plug openings in blower deck, inducer and blower section. See Figure 28. Connections must be made to an OPENIVENTED DRAIN. Refer to illustrations of typical connections. Outdoor draining of the furnace and coil condensate is permissible if allowed by local codes. Caution should be taken to prevent drains from freezing or causing slippery conditions that could lead to personal injury. Excessive draining of condensate may cause satu- rated ground conditions that may result in damage to plants. NOTE: Use 112" size PVC pipe and fittings throughout for drain connections (fittings, pipe and PVC solvent cement not provided). NOTE: A corrosion resistant condensate pump must be used if a pump is required for a specific drain system. IMPORTANT: The condensate drain should be installed with provisions to prevent winter freeze -up of the condensate drain line. Frozen condensate will block drains, resulting in fumace shutdown. If the drain line cannot be installed in a conditioned space, then heat tape should be applied as required to prevent freezing (per manufacturer's instructions). The heat tape should be rated at 5 or 6 watts per foot at 120 volts. Self- regulating (preferred) or thermostatically con- trolled heat tape is required. Typical sources of UL listed heat tapes are W.W. Granger, Inc. (Wintergard PIus Series), McMaster Carr Supply Co. (3554 Series), or your equipment supplier. The condensate drain may be cleaned or inspected by removal of the drain tube at the header as shown in the illustrations. ELECTRICAL CONNECTIONS Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that the furnace be provided with a separate "circuit protection device" electric circuit. The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Electrical Code, if an external electrical source is utilized. The integrated furnace control is polarity sensitive. The hot leg of the 120V power supply must be connected to the black power lead as indicated on the wiring diagram. Provision for hooking up an electronic air cleaner and or humidifier is provided on the integrated control. Refer to the SERVICE INSTRUCTIONS section of this literature and the unit wiring diagram attached to the furnace. 0 WARNING The cabinet must have an uninterrupted or unbroken ground according to National Electrical Code, ANSI/NFPA 70 - "latest edition" and Canadian Electrical Code, CSA C22.1 or local codes to minimize personal injury If an electrical fault should occur. A failure to follow this warning could result in an electrical shock, fire, injury, or death. Page 19 1' s.'x:�GsLSww v,:3:;x7t:.u_sci -' x:.?} qa. �y. r:: l= ; :rsy'Nii,si�rn &v;.ne::�v, + * : 'v wriui:+.u.aSeasc' t«W : v. euwiw: Xi :a'a'::2tt.;>SWraLtiu.Y3^w'.i ,,,•:yam;". Installation Instructions 1 T'STAT E our000R UNIT ) Page 20 I. SEE NOTE 6 FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING USING A 1 STAGE HEATING THERMOSTAT NO COOLING FURNACE BF/C1 INTER - COMPONENT WIRING 24 V. \FIELD — LINE V. WIRING 24 V. FACTORY LINE V. WIRING T'STAT SEE NOTE 5 SEE NOTE 7 NOTES: I. BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATEISI 2. LOW VOLTAGE124 V. WIRING) TO BE NO. 18 A.W.G. MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. IGNITION CONTROL IS POLARITY SENSITIVE. HOT LEG OF 120 VOLT POWER SUPPLY MUST BE CONNECTED TO THE BLACK LINE POWER LEAD AS INDICATED ON THE WIRING DIAGRAM OR IGNITION LOCKOUT WILL OCCUR. 6. THIS CONNECTION IS ONLY USED FOR THERMOSTATS REQUIRING CONNECTION TO THE 24 V. POWER SUPPLY. (COMMON) FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE 1 STAGE HEATING, 1 STAGE COOLING USING A 1 STAGE HEATING, 1 STAGE COOLING THERMOSTAT (OUTDOOR SECTION WITHOUT TRANSFORMER) FURNACE ri 0 INTER - COMPONENT WIR ING 24 V. }FIELD LINE V. WIRING 24 V. FACTORY LINE V. WIRING TO 115 V 1 PH., 60 HZ, POWER SUPPLY PER LOCAL CODES LH LN NOTES: TO 115 V 1 PH., 60 HZ, POWER SUPPLY PER LOCAL CODES GROUND SCREW FURNACE BK JUNCTION BOX BK W /I WH - -� From Dwg. B340433 Rev. 2 I. BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATEISI 2. LOW VOLTAGEI24 V. WIRING) TO BE NO. 18 A.W.G. MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5, THE "Y" TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE "Y" TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. 6. IGNITION CONTROL IS POLARITY SENSITIVE. HOT LEG OF 120 VOLT POWER SUPPLY MUST BE CONNECTED TO THE BLACK LINE POWER LEAD AS INDICATED ON THE WIRING DIAGRAM OR IGNITION LOCKOUT WILL OCCUR. 7 . THIS CONNECTION IS ONLY USED FOR THERMOSTATS REQUIRING CONNECTION TO THE 24 V. POWER SUPPLY. (COMMON) GROUND SCREW !— FURNACE II BK JUNCTION `10 , 1 BOX LH BK Wit I I LN - WH � From Dwg. 8340432 Rev. 2 Pub. No. 41- 5011 -12 �i% : i:+?a�:.t>a;u::;GY :4 � , .-•+. X11 Y '�r�:tZo-rm mFY n'iii.� i ti;� +i "A•a TABLE OF CUBIC FEET PER HOUR OF GAS FOR VARIOUS PIPE SIZES AND LENGTHS PIPE SIZE LENGTH OF PIPE 10 20 30 40 50 60 70 1/2 132 92 73 63 56 50 46 3/4 278 190 152 130 115 105 96 1 520 350 285 245 215 195 180 1 -1/4 1050 730 590 520 440 400 370 This table is based on pressure drop of 0.3 inch W.C. and 0.6 SP.GR. gas INPUT RATING BTUH NUMBER OF BURNERS MAIN BURNER ORIFICE DRILL SIZE NAT. GAS LP GAS 40,000 2 45 56 60,000 3 45 56 80,000 4 45 56 100,000 5 45 56 120,000 6 45 56 A WARNING ARE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. Never test for gas leaks with an open flame. Use a commer- cially available soap solution made specifically for the detec- tion of leaks to check all connections. A fire or explosion may result causing property damage, personal injury, or loss of life. GAS PIPING The upflow/horizontal furnace is shipped standard for left side installation of gas piping. A knockout is provided on the right side for an alternate gas piping arrangement. See Figure 31. The installation of piping shall be in accordance with piping codes and the regulations of the local gas company. Pipe joint compound must be resistant to the chemical reaction with liquefied petro- leum gases. Refer to piping Table 8, for delivery sizes. Connect gas supply to the unit, using a ground joint union and a manual shut -off valve as shown in Figures 31 & 32. National codes require a condensa- tion drip leg to be installed ahead of the controls as shown in Figures 31 & 32. The furnace and its individual shut -off valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The furnace must be isolated from the gas supply piping by closing its individual manual shut -off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). NOTE: Maximum pressure to the gas valve for natural gas is 13.8" W.C. Minimum pressure Is 5.0" W.C. Maximum pressure to the gas valve for propane Is 13.8" W.C. Minimum pressure is 11.0" W.C. All gas fittings must be checked for leaks using a soapy solution before lighting the furnace. DO NOT CHECK WITH AN OPEN FLAME! Pub. No. 41- 5011 -12 TABLE 8 NATURAL GAS ONLY TABLE 9 ORIFICE SIZES Installation Instructions COMBUSTION AND INPUT CHECK 1. Make sure all gas appliances are off except the furnace. 2. Clock the gas meter with the furnace operating (determine the dial rating of the meter) for one revolution. 3. Match the "Sec" column in the gas flow (in cfh) Table 10 with the time clocked. 4. Read the "Flow" column opposite the number of seconds clocked. 5. Use the following factors if necessary: For 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading _ 2 For 1/2 Cu Ft. Dial Gas Flow CFH = Chart Flow Reading _ 4 For 5 Cu. Ft. Dial Gas Flow CFH = 10X Chart Flow Reading _ 4 6. Multiply the final figure by the heating value of the gas obtained from the utility company and compare to the nameplate rating. This must not exceed the nameplate rating. 7. Changes can be made by adjusting the manifold pressure or changing orifices (orifice change may not always be required). To adjust the manifold pressure: a. Turn off all electrical power to the system. b. Attach a manifold pressure gauge to the outlet pressure tap marked "OUT PRESS TAP" on White- Rodgers gas valve model 36F or boss marked "OUT P" on White- Rodgers gas valve model 36G. For the gas valve model 36F, measure- ment requires removal of the plug and installation of a barbed fitting. Attach flexible tubing and a manometer to the barbed fitting. For the gas valve model 36G, do not remove the pressure tap test screw. Using a 3/32" hex wrench, loosen the pressure tap test screw one turn and install 5/16" flexible tubing and a manometer directly onto the outlet pres- sure boss. c. Turn on system power and energize valve. d. Remove the regulator adjustment screw cap on the gas valve for manifold pressure adjustment. e. Turn the adjustment nut clockwise to increase the gas flow rate, and counterclockwise to decrease the gas flow rate using a 3/32" hex wench. f. The final manifold pressure setting shall be as specified in Table 11 with an input of no more than nameplate rating and no less than 93% of the nameplate rating, unless the unit is derated for high altitude. Replace the regulator adjustment screw cap and tighten securely. h. Turn off all electrical power to the system. i. Remove the manometer and flexible tubing. Remove the barbed fitting and replace the plug or tighten the pressure test screw. Turn on electrical power to the system and energize valve. Using a leak detection solution or soap suds, check for leaks at plug or pressure boss screw. g. J. k. A CAUTION Replace and/or tighten all plugs removed or loosened when adjusting gas pressure. Leak check the fittings before placing the furnace into regular service. Failure to follow this warning could result in fire, explosion, or property damage. Page 21 Installation Instructions y MAIN MANUAL SHUT -OFF VALVE GROUND UNION JOINT DRIP LEG AUTOMATIC GAS VALVE WITH MANUAL SHUT -OFF AUTOMATIC GAS VALVE WITH MANUAL SHUT -OFF UPFLOW MAY BE LEFT OR RIGHT HAND GAS PIPING MAIN MANUAL SHUT -OFF VALVE GROUND UNION JOINT Table 9 — page 21, lists the main burner orifices used with the furnace. If a change of orifices is required to correct the furnace input rating refer to Table 12. Page 22 FIGURE 31 o J O THE DOWNFLOW (VERTICAL) MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING FIGURE 32 FIGURE 33 Pub. No. 41- 5011 -12 GAS FLOW IN CUBIC FEET PER HOUR • 2 CUBIC FOOT DIAL SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW 8 900 29 248 50 144 82 88 9 800 30 240 51 141 84 86 10 720 31 , 232 52 138 86 84 11 655 32 225 53 136 88 82 12 600 33 218 54 133 90 80 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 15 480 36 200 57 126 96 75 16 450 37 195 58 124 98 73 17 424 38 189 59 122 100 72 18 400 39 185 60 120 104 69 19 379 40 180 62 116 108 67 20 360 41 176 64 112 112 64 21 343 42 172 66 109 116 62 22 327 43 167 68 106 120 60 23 313 44 164 70 103 124 58 24 300 45 160 72 100 128 56 25 288 46 157 74 97 132 54 26 277 47 153 76 95 136 53 27 267 48 150 , 78 92 140 51 28 257 49 147 80 90 144 50 Orifice Twist Drill Size If Installed At Sea ALTITUDE ABOVE SEA LEVEL and Orifice Required At Other Elevations Level 2000 3000 4000 5000 6000 7000 8000 9000 10000 42 42 43 vctTtv 43 44 44 45 46 47 43 44 44 45 . 45 46 47 47 48 44 45 45 46 47 47 48 48 50 45 46 47 47 48 48 49 49 50 46 47 47 48 48 49 49 50 51 47 48 48 49 49 50 50 51 52 54 54 55 55 55 55 55 56 56 56 55 55 55 55 56 56 56 56 56 57 56 . 56 56 57 57 57 58 59 59 60 57 58 59 59 60 60 61 62 63 63 58 59 60 60 61 62 62 63 _ 63 64 From National Fuel Gas Code - Table F -4 DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER 44 ORF00501 _ 54 ORF00555 45 ORF00644 55 ORF00693 46 ORF00909 56 ORF00907 47 ORF00910 57 ORF00908 48 ORF01099 58 ORF01338 49 ORF00503 59 ORF01339 50 ORF00493 _ FINAL MANIFOLD PRESSURE SETTINGS FUEL PRESSURE NATURAL GAS 3.5" W.C. LP GAS 11.0" W.C. HIGH ALTITUDE DEBATE Input ratings (BTUH) of these furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft. If the installation is 2,000 ft. or above, the furnace input rate (BTUH) shall be reduced 4% for each 1,000 ft. above sea level. The furnace input rate shall be checked by clocking the gas flow rate (CFH) and multiplying by the heating value obtained from the local utility supplier for the gas being delivered at the installed altitude. Input rate changes can be made by adjustir,g tl. P pressure (min 3.0 - mnx 3.7 in. W.0 'Jr.'-. orifices (orifice char TABLE 11 inputrp+ ,:.u., �; ruI. Lions will require an orifice change. See Table 13 for nrlp in selecting orifices if orifice change is required. IMPORTANT: Reinstall the propane orifices to the same depth as the orifices supplied with the equipment iws'3uiliNiltw. ywctirS:.`}3. Gt n..: fii+: Ya: i�4':; m' ,'.dr::i� +i,t?•v.,twc.•.a• Furnace input rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude. Installations above 4,000 feet may require a pressure switch change. If required, use the DAYHALT * ** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA. TABLE 10 Pub. No. 41- 5011 -12 nstallation Instructions A WARNING The following warning complies with State of California law, Proposition 65. Hazardous Gases! Exposure to fuel substances or by- products of incomplete fuel combustion is believed by the state of California to cause cancer, birth defects, or other reproductive harm. TABLE 12 NUMBERS FOR REPLACEMENT ORIFICES TABLE 13 START -UP AND ADJUSTMENT PRELIMINARY INSPECTIONS With gas and electrical power "OFF" 1. Duct connections are properly sealed 2. Filters are in place 3. Venting is properly assembled 4. Blower door is in place Flip the switch on the main gas valve within the unit to the "OFF" position. Turn the external gas valve to "ON". Purge the air from the gas lines. After purging, check all gas connections for leaks with a soapy solution — DO NOT CHECK WITH AN OPEN FLAME. Allow 5 minutes for any gas that might have escaped to dissipate. LP Gas being heavier than air may require forced ventilation. Flip the switch on the gas valve in the unit to the "ON" position. Page 23 Installation Instruction LIGHTING INSTRUCTIONS A WARNING DO NOT attempt to manually light the burner. Failure to follow this warning could result in property damage, personal injury, or death. Lighting instructions appear on each unit. Each installation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below. Turn on the main electrical supply and set the thermostat above the indicated temperature. The ignitor will automatically heat, then the gas valve is energized to permit the flow of gas to the burners. After ignition and flame is established, the flame control module monitors the flame and supplies power to the gas valve until the thermostat is satisfied. To shut off. For complete shutdown: Flip the switch on the main gas valve to the "OFF" position (See Figure 33). Disconnect the electrical supply to the unit. A CAUTION if this is done during the cold weather months, provisions must be taken to prevent freeze -up of all water pipes and water receptacles. Failure to follow this warning could result in property damage. Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. This is very important during freezing weather. If for any reason your furnace should fail to operate damage could result, such as frozen water pipes. SEQUENCE OF OPERATION Thermostat call for heat R and W thermostat contacts close signaling the control module to run its self -check routine. After the control module has verified that the pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approximately 17 seconds, then the gas valve is energized to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 4 second ignition trial period. After the flame sensor confirms that ignition has been achieved, the delay to fan ON period begins timing and after approximately 45 seconds the indoor blower motor will be energized and will continue to run during the heating cycle. When the thermostat is satisfied, R and W thermostat contacts open, the gas valve will close, the flames will extinguish, and the induced draft blower will be de- energized. The indoor blower motor will continue to run for the fan off period (Field selectable at 60,100, 140 or 180 seconds), then will be de- energized by the control module. CONTROL AND SAFETY SWITCH ADJUSTMENTS LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas valve should the furnace become overheated. Since proper operation of this switch is important to the safety of the unit, it must be checked out on initial start up by the installer. Page 24 To check for proper operation of the limit switches, set the thermostat to a temperature higher than the indicated tempera- ture to bring on the gas valve. Restrict the airflow by blocking the return air (disconnecting the indoor blower may trip the inducer limit). When the furnace reaches the maximum outlet temperature as shown on the rating plate, the burners must shut off. If they do not shut off after a reasonable time and overheating is evident, a faulty limit switch is probable and the limit switch must be replaced. After checking the operation of the limit control, be sure to remove the paper or cardboard from the return air inlet. Refer to Service Facts for additional instructions. NOTE TO INSTALLER Review the following warnings with the owner. Review contents of USER'S INFORMATION MANUAL with the owner. AIRFLOW ADJUSTMENT Check inlet and outlet air temperatures to make sure they are within the ranges specified on the furnace rating nameplate. If the airflow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor. A WARNING Disconnect power to the unit before removing the blower door. Failure to follow this warning could result in property damage, personal injury or death. This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. INDOOR BLOWER TIMING Heating. The integrated furnace control controls the indoor blower. The blower start is fixed at 45 seconds after ignition. The FAN -OFF period is field selectable by dip switches at 60,100,140, or 180 seconds. The factory setting is 100 seconds (See wiring diagram). Cooling The fan delay off period is factory set at 0 seconds. The option for 80 second delay off is field selectable (See wiring diagram). ROOM AIR THERMOSTAT HEAT ANTICIPATOR ADJUSTMENT Set the thermostat heat anticipator according to the current flow measured, or the settings found in the notes on the furnace wiring diagram (found in the SERVICE FACTS or inside the furnace casing). INSTRUCTIONS TO THE OWNERS In the event that electrical, fuel, or mechanical failures occur, the owner should immediately turn the gas supply off at the manual gas valve, located in the burner compart- ment. Also turn off electrical power to the furnace and contact the service agency designated by your dealer. BURNER BOX TEMPERATURE LIMIT DEVICE All models are equipped with a manual reset temperature limit located on the burner box. In case of excessive temperature, the limit will open and cause the circuit to open which shuts off all flow of gas. Pub. No. 41- 5011 -12 ABNORMAL CONDITIONS 1. EXCESSIVE COMBUSTION PRESSURE (WIND IN EXCESS OF 40 M.P.H.) VENT OR FLUE BLOCKAGE If pressure against induced draft blower outlet becomes exces- sive, the pressure switch will open and shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME If loss of flame occurs during a heating cycle, or flame is not present at the sensor, the flame control module will close the gas valve. The flame control module will then recycle the ignition sequence, then if ignition is not achieved, it will shut off the gas valve and lock out the system. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is re- stored, if the thermostat still calls for heat. 4. GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle, the system inte- grated control module will recycle the ignition sequence, than if ignition is not achieved, the integrated control module will shut off the gas valve and lock out the system. 5. INDUCED DRAFT BLOWER FAILURE If pressure is not sensed by the pressure switch, the contacts will remain open and not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch contacts will open and the gas valve will close to shut the unit down. 6. CONDENSATE DRAIN BLOCKAGE If the condensate drain is blocked, either by debris, improper draining, or by freezing condensate, the pressure switch will sense the accumulation of condensate in the furnace drain pan. The pressure switch contacts will open and remain open, not allowing unit operation. The unit will not operate until the condensate drain has been cleared, and the condensate flows freely. 7. RESET AFTER LOCKOUT When the integrated control module has shut the system down and gone into lockout, the system must be manually reset before the unit will restart. To reset, turn the system power off, then on, then off and then on again within 30 seconds. This may be done at the unit's power source or at the thermostat. The system will not reset unless the procedure off -on- off-on is completed within 30 seconds. 8. RESET AFTER BURNER BOX LIMIT SHUTDOWN If the furnace shuts down, one thing that can be checked is the burner box temperature limit switch. It is located on the bottom of the burner box. The vent and combustion air inlet terminations should be checked for blockage. If blockage exists, clear the problem and then the reset button may be depressed. If there is no blockage of the terminations, the limit switch must be reset by a qualified servicer. Installation Instructions The following warning complies with State of California law, Proposition 65. A WARNING This product contains fiberglass wool Insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long-sleeved, loose- fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES Eye Contact — Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Skin Contact — Wash affected areas gently with soap and warm water after handling. Pub. No. 41- 5011 -12 Page 25 Owner's Information User's Information Guide Upflow Only and Downflow / Horizontal, Single Stage Gas -Fired Condensing Furnaces Contents: Dangers, Warnings & Cautions 26 General Information 26 To Start The Furnace 27 -28 Proper Maintenance 29 -30 The Problem Solver 31 Regular Dealer Maintenance 32 Warranties 47-48 © WARNING — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; _ do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. — DO NOT RELY ON SMELL ALONE TO DETECT LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U.L. recognized fuel gas and CO detectors are recommended in all applications, and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs. — Installation and service must be performed by a qualified installer, service agency or the gas supplier. If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Page 26 GENERAL INFORMATION Understand the signal words DANGER, WARNING, AND CAUTION. These words are safety alert words. DANGER indi- cates the most serious hazards which 3EW, result in severe personal injury or death. WARNING indicates hazards which could result in personal injury or death. CAUTION is used to indicate unsafe practices which could result in minor injury or property damage. IMPORTANT FACTS The flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided in the casing of the furnace must be kept free of obstructions which would restrict airflow, thereby affecting efficiency and safe operation of your furnace. Also, air openings provided to the area in which the furnace is installed and the space around the furnace shall not be blocked or obstructed. Keep this in mind should you choose to remodel the area which contains your furnace. If additional insulation is added after the furnace is installed, the area around the furnace must be inspected to ensure it is free and clear of insulation. If this furnace is installed in an attic or other insulated space it must be kept free and clear of all insulating materials as some insulating materials are combustible. Furnaces must have air for proper performance. There must be a free flow of fresh air sufficient for efficient combustion and safe ventilation of your furnace. The combustion air for your furnace must be fresh uncontami- nated air. Paints, varnishes, laundry bleaches, detergents, many household cleaners, water softening salts, adhesives, and all such products release fumes containing compounds which could lead to early heat exchanger and vent system deterioration. Do not store these type of products near your furnace. Never store gasoline, combustible materials, or other flam- mable liquids or vapors near your furnace. Carbon monoxide, fire or smoke can cause serious bodily injury, death, and/or property damage. A variety of potential sources of carbon monoxide can be found in a building or dwelling such as gas -fired clothes dryers, gas cooking stoves, water heaters, furnaces and fireplaces. The U.S. Consumer Product Safety Commission recommends that users of gas- burning appliances install carbon monoxide detec- tors as well as fire and smoke detectors, listed by a nationally recognized agency (e.g. Underwriters Laboratories or Interna- tional Approval Services), to help alert dwelling occupants of the presence of fire, smoke or unsafe levels of carbon monoxide. © WARNING DO NOT USE THIS UNIT IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A OUAUFIED SERVICE TECHNI- CIAN TO INSPECT THE FURNACE AND REPLACE ANY PART OFTHE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER. Pub. No. 41- 5011 -12 Owner's Information NOTE: The manufacturer of your furnace does not test any detec- tors and makes no representations regarding any brand or type of detector. A WARNING BODILY INJURY CAN RESULT FROM HIGH VOLTAGE ELEC- TRICAL COMPONENTS, FAST MOVING FANS, AND COMBUS- TIBLE GAS. FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION AND SERVICING, THE ELECTRICAL SUPPLY MUST BE TURNED OFF. Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing filters. All other operations must be performed by trained service personnel. To start the furnace. Lighting instructions. Your furnace does not use a continuously burning pilot flame. Therefore, manually lighting your furnace is not required. Your furnace is equipped with an automatic ignition system. It uses a hot surface ignition device that automatically lights the burners each time the thermostat signals the furnace to start. A WARNING Do not attempt to manually light the furnace. 1. Please read all safety information in this book before operating furnace. 2. Set thermostat to lowest setting. Turn off all electric power to furnace. 3. Remove the furnace front panel to gain access to the main gas valve. 4. Turn gas cock knob clockwise or the toggle switch located on the main gas valve inside the unit to "OFF" position (see illustra- tion on this page). If external gas cock is used, turn to "OFF" position (see illustration on next page). Allow 5 minutes for any gas within the unit to escape. LP gas being heavier than air may require forced ventilation. If you smell gas STOP! Follow the "What To Do If You Smell Gas" instructions on the front cover of this book. If you don't smell gas, go to next step. 5. Turn gas cock knob counterclockwise or the toggle switch to "ON" marker (see illustration on this page). 6. Replace the furnace front access panel. Pub. No. 41- 5011 -12 Parts and controls of this furnace are unique. Should service or modification be required, be sure your servicer uses only factory authorized parts, kits, or accessories for this furnace. If you experience a problem with the operation of your furnace, check the "Problem Solver" section of this manual before you call for a possibly unneeded service call. A WARNING Improper installation, adjustment, alteration, service or mainte- nance can cause Injury or property damage. Refer to the installation instructions provided with the furnace and this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier. 7. Turn on main electrical supply and set thermostat to desired setting. Combustion blower will start and ignition device will start to heat up. After approximately 15 seconds main gas valve will open and burners will ignite. 8. When thermostat is satisfied, main burners will extinguish. 9. If main burners fail to ignite, lower thermostat setting or disconnect electrical supply, wait 5 minutes, raise thermostat setting above indicated temperature. 10. If furnace will not light, turn "OFF" all gas and electricity to unit and call servicer or gas supplier. For complete shutdown. Turn gas cock knob on main gas valve to "OFF" position. Discon- nect electrical supply to unit. A CAUTION If this Is done during the cold weather months, provisions must be taken to prevent freeze -up of all water pipes and water receptacles. Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. If your furnace should fail to operate, damage could result, such as frozen water pipes. Flame Roll -out Device. All models are equipped with a fusible link located near the burners. In case of flame roll -out, the link will open (melt) and cause the circuit to open which shuts off all flow of gas. Your Gas Valve Shut -off May Be ELECTRIC SWITCH On/Off Switch Page 27 Owner's Information NOTE THE LOCATION OF THE MANUAL MAIN GAS SHUT -OFF VALVE FOR YOUR FURNACE. Have your installer or servicer show you the location if you have any questions. MAIN MANUAL SHUT -OFF VALVE GROUND UNION JOINT DRIP LEG AUTOMATIC GAS VALVE WITH MANUAL SHUT -OFF ti ti V V V (.* 145111 � I? . AUTOMATIC GAS VALVE WITH MANUAL SHUT -OFF ti ti V n tlL v v 1yl II' i MAIN MANUAL SHUT -OFF VALVE GROUND UNION JOINT DRIP LEG UPFLOW FURNACE Manual Main Gas Shut-off Valve May Be Located on the Left or Right Side MAIN MANUAL SHUT -OFF VALVE — MAIN MANUAL / SHUT -OFF VALVE DOWNFLOW FURNACE Manual Main Gas Shut-off Valve May Be Located on the Right or Left Side MANUAL MAIN SHUT -OF VALVF AUTOMATIC GAS VALVE WITH MANUAL SHUT -OFF MANUAL MAIN SHUT -OFF VALVE 1 ■11: 01•1 s AUTOMATIC GAS VALVE WITH MANUAL SHUT- OFF 11, HORIZONTAL FURNACE Manual Main Gas Shut -off Valve May Be Located on the Top or Bottom Side Page 28 Pub. No. 41- 5011 -12 Proper maintenance reduces energy use. A clean filter saves money. When the furnace circulates and filters the air in your home, dust and dirt particles build up on the filter. Excessive accumulation can block the airflow, forcing the unit to work harder to maintain desired temperatures. And the harder your unit has to work, the more energy it uses. So you pay more any time your system is running with a dirty filter. ,i CAUTION Never operate your unit for either heating or cooling with filters removed. Help ensure top efficiency by cleaning the filter once a month. Clean it twice a month during seasons when the unit runs more often. You can clean the filter with a vacuum, OR you can wash it with a household detergent. Both methods are quick and easy, and guaranteed to improve the performance of your system. Your filter may or may not be framed. Replacing your filter. When replacing your furnace filters, always use a high velocity type which are the same size as originally supplied. Filters are available from your dealer. Where disposable filters are used, they must be a high velocity type which are the same size as originally supplied. How to remove your filter. A WARNING Disconnect power to unit before removing blower door. Upflow furnaces use a high velocity type air filter which may be located within the furnace blower compartment in either a BOTTOM or SIDE (left or right) return air inlet. The furnace may be secured with filter retaining brackets (as shown) or a filter retainer wire. To replace filters, remove blower access door, push back to flex the filter and clear the filter retaining bracket at the front of the unit. After cleaning, replace the filter in the same manner making sure that the filter wire is secured in place in both front and back filter retaining brackets. Replace blower access door. A bottom return air inlet as shown features a 17" x 25" x 1" filter in the 17 -1/2" wide furnace cabinets; a 20" x 25" x 1" filter in the 21" wide models; and a 24" x 25" x 1" filter in the 24 -1/2" wide cabinet. Pub. No. 41- 5011 -12 Owner's Information For vertical UPFLOW ONLY, a left or right return air inlet as above (left side shown) requires trimming of the factory supplied filter to 17" x 25" x 1" for both the 21" and 24 -1/2" wide furnaces. Air filters may also be located outside of the furnace using a SIDE FILTER FRAME. Page 29 a..a:ua::.fia 44.44:46 416,4.4;41:L. REQUIRED FILTERS - SIDE ** CABINET WIDTH FILTER QUANTITY & SIZE 17 -1/2" 1 - 17" X 25" X 1" 21" 1 - 20" X 25" X 1" 24 -1/2" 1 - 24" X 25" X 1" ** ON UPFLOW 5 TON AIRFLOW MODELS, IF THE AIRFLOW REQUIREMENT EXCEEDS 1800 CFM, THESE MODELS WILL REQUIRE FILTERS ON BOTH SIDES QH 1 SIDE AND THE BOTTOM, QQ JUST THE BOTTOM REQUIRED FILTERS - DOWNFLOW CABINET WIDTH FILTER QUANTITY & SIZE 17-1/2" 2 - 16" X 20" X 1" 21" 2 -16 "X20 "X 1" 24-1/2" 2 - 16" X 20" X 1" REQUIRED FILTERS - BOTTOM CABINET WIDTH FILTER QUANTITY & SIZE 17 -1/2" 1 - 17" X 25" X 1" 21" 1 - 20" X 25" X 1" 24 -1/2" 1 - 24" X 25" X 1" Owner's Information Upflow / Horizontal Furnace Filters The Upflow/Horizontal furnace when installed horizontally re- quires a horizontal filter kit. The filters may be located remote to the furnace or in the return air duct near the furnace. Check with your dealer for the location of your filters. An upflow/horizontal furnace in horizontal return air filter appli- cation, as shown, features two 16" x 20" x 1" filters in the 17 -1/2 ", 21" and 24 -1/2" wide furnace cabinets. Tor, - ;:.4ce filters, remove the filter access door, lift the filter from the lower bracket and shift the filter to the side to free the top filter from the bracket and slide the filters out through the filter access door. After cleaning, replace the filters in the same manner making sure that the filters are secured in place in both top and bottom filter brackets. Replace filter access door. Air filters may also be located outside of the furnace using a remote filter grille. The filter grille could be in a hallway, wall, or in the ceiling. Check with your dealer for the exact location of your filter and the method of changing the filters. Page 30 UPFLOW (Vertical) FILTER TABLES Downflow/Horizontal furnaces are factory supplied with 2 stan- dard size permanent type air filters which may be located remote to the furnace or in the return air duct. Check with your dealer for the location of your filters. A downflow/horizontal furnace return air filter application, as shown, features two 14" x 20" x 1" filter in the 17 -1/2" wide furnace cabinets; or two 16" x 20" x 1" filter in the 21" and 24 -1/2" wide furnace cabinets. DOWNFLOW (Vertical) FILTER TABLE Pub. No. 41- 5011 -12 :tr:[g7:e3�esi;t.Q:�ry. td :;wv >:gi`,'u.�r:•s�^.tdei. +, .y.5: Problem Possible Trouble Possible Remedy No Heating - Blower Does not operate 1. Thermostat set incorrectly. 2. Blown fuse or tripped circuit breaker. 3. Defective component. 4. Burner does not ignite. 5. Main gas line turned off. 6. Blower door removed or ajar. 7. Lockout 1. Adjust thermostat. See operating instructions. 2. Replace or reset protective device or call for servicer. 3. Most controls are automatic and will recycle. If your unit still does not operate call for servicer. 4. Call servicer. 5. Have gas company check. 6. Close door securely to restore power to blower and gas valve. 7. Turn power on- off -on -off twice in 30 seconds. Insufficient Heating - Blower operates continuously 1. Dirty air filters. 2. Blocked supply or return registers. 1. Clean or replace fitters. 2. Make sure registers are open and No obstacles blocking off the air. No Heat - Vent motor is running _ Restricted or plugged furnace condensate drain. 1. Remove drain clamps to condensate trap and drain pan outlet. 2. Flush or clean drain blockage. 3. Reinstall clamps. Unusual Noise Call your servicer The problem solver. A furnace is not a household appliance. It is complex and requires professional maintenance and repair. That's why attempts at "do- it- yourself" repairs on an in- warranty unit may void the remainder of your warranty. Other than performing the simple maintenance recommended in this manual, you should not attempt to make any adjustments to your furnace. Your dealer will be able to take care of any questions Owner's Information or problems you may have. A periodic inspection of your furnace should be made by a qualified service agency at the start of each heating season. Keep your furnace looking like new for years. Clean the enamel finish of your furnace with ordinary soap and water. For stubborn grease spots, use a household detergent. Lacquer thinner or other synthetic solvents may damage the finish. Save time and money. Before calling for service, check the following: The following warning complies with State of California law, Proposition 65. A WARNING THIS PRODUCT CONTAINS FIBERGLASS WOOL INSULATION! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye Irritation. PRECAUTIONARY MEASURES • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long - sleeved, loose- fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES Eye Contact — Skin Contact — Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Wash affected areas gently with soap and warm water after handling. Pub. No. 41- 5011 -12 A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the installation and operation instructions for the venting system's operation could result in carbon monoxide poisoning or death. Page 31 Owner's Information Regular dealer maintenance. Never stop the cooling system by shutting off the main power. If the main power to your air conditioner is ever disconnected for more than three hours, turn off the thermostat. Then wait for at least three more hours after the power has been restored before turning the thermostat back on. Failure to follow this procedure could result in damage to your air conditioning system. 1. GENERAL INSPECTION — Examine the furnace installa- tion for the following items: a. All flue product carrying areas external to the furnace (i.e. chimney, vent connector) are clear and free of obstruction. b. The vent connector is in place, slopes upward and is physically sound without holes or excessive corrosion. c. The return air duct connection(s) is physically sound, is sealed to the furnace and terminates outside the space containing the furnace. d. The physical support of the furnace should be sound without sagging, cracks, gaps, etc., around the base so as to provide a seal between the support and the base. e. There are no obvious signs of deterioration of the furnace. A WARNING The following warning complies, with State of California law, Proposition 65. Hazardous Gases! Exposure to fuel substances or by- products of Incomplete fuel combustion is believed by the state of California to cause cancer, birth defects, or other reproductive harm. 2. BLOWERS — The blower size and speed determine the air volume delivered by the furnace. The blower motor bearings are factory lubricated and under normal operating conditions usually do not require servicing. Annual cleaning of the blower wheel and housing is recommended for maximum air output, and this must be performed only by a qualified servicer or service agency. A : RNING Unit is equipped with a bit: .r door switch which cuts power to blower and gas valve causing shutdown when door is removed. Unit must not be altered to allow operation with the blower door removed. Operation with doors removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. 3. IGNITER — This unit has a special hot surface direct ignition device that automatically lights the burners. Please note that it is very fragile and should be handled with care. A CAUTION Do not touch igniter. It is extremely hot. 4. BURNER — Gas burners do not normally require scheduled servicing, however, accumulation of foreign material may cause a yellowing flame or delayed ignition. Either condition indicates that a service call is required. For best operation, burners must be cleaned annually using brushes and vacuum cleaner. Turn off gas and electric power supply. To clean burners, remove top burner bracket and lift burner from orifice. NOTE: Be careful not to break Igniter when removing burners. Page 32 Clean burners with brush and/or vacuum cleaner. Reassemble parts by reversal of the above procedure. NOTE: On LP (propane) units, some light yellow tipping of the outer mantle Is normal. Inner mantle should be bright blue. Natural gas units should not have any yellow tipped flames. This condition indicates that a service call Is required. For best operation, burners must be cleaned annually using brushes and vacuum cleaner. NOTE: On LP (propane) units, due to variations in BTU content and altitude, servicing may be required at shorter intervals. 5. HEAT EXCHANGER / FLUE PIPE — These items must be inspected for signs of corrosion, and/or deterioration at the begin- ning of each heating season by a qualified service technician and cleaned annually for best operation. 6. CIRCUIT PROTECTION — If blower or gas valve fail to operate, the cause could be the circuit breaker or a loose or blown fuse. Replace fuse or reset circuit breaker. 7. OPERATION — Your warm air furnace should not be oper- ated in a corrosive atmosphere. Paint solvents, cleaning chemi- cals, spray propellants, and bleaches should not be used in the vicinity of the furnace during normal operation. 8. COOLING COIL CONDENSATE DRAIN — If you have a cooling coil installed with your furnace, condensate drains should be checked and cleaned periodically to assure that condensate can drain freely from coil to drain. If condensate cannot drain freely water damage could occur. 9. AIR CIRCULATION — To ensure increased comfort, the blower on this unit maybe operated continuously for both heating and cooling. This will result in constantly filtered air and aid in maintaining more even temperatures by avoiding temperature stratification throughout the conditioned area. To accomplish constant air circulation, set your thermostat fan switch to "ON ". A WARNING Should overheating occur, or the gas supply fall to shut off, shut off the manual gas valve to the furnace before shutting off the electrical supply. In the event that electrical, fuel or mechanical failures occur, the owner should immediately turn off the gas supply at the manual gas valve located in the burner compartment and electrical power to the furnace and contact servicer. Pub. No. 41- 5011 -12 MAINTENANCE AND SERVICE INFORMATION © WARNING DISCONNECT POWER BEFORE SERVICING A WARNING FIRE OR EXPLOSION HAZARD Failure to follow the safety warnings exactly could result in serious injury, death or property damage. Improper servicing could result in dangerous operation, serious injury, death, or property damage. A WARNING The cabinet must have an uninterrupted or unbroken ground according to National Electrical Code, ANSUNFPA 70 —"latest edition" and Canadian Electrical Code, CSA C22.1 or local codes to minimize personal injury if an electrical fault should occur. A failure to follow this warning could result in an electrical shock, fire, Injury, or death. © CAUTION The integrated furnace control is polarity sensitive. The hot leg of the 115 VAC power must be connected to the BLACK field lead. A WARNING To prevent injury or death due to electrical shock or contact with moving parts, lock unit disconnect switch in the open position before servicing the unit. Failure to follow this warn- ing could result in electrical shock, personal injury, or death. © WARNING TO PREVENT AN EXPLOSION OR POSSIBLE INJURY, DEATH AND EQUIPMENT DAMAGE, DO NOT STORE COMBUSTIBLE MATERIALS, GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS NEAR THE UNIT. A WARNING BODILY INJURY CAN RESULT FORM HIGH VOLTAGE ELEC- TRICAL COMPONENTS, FAST MOVING FANS, AND COMBUS- TIBLE GAS. FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION AND SERVICING, THE ELECTRICAL SUPPLY MUST BE DISCONNECTED AND THE MAIN GAS VALVE MUST BE TURNED OFF. IF OPERATING CHECKS MUST BE PERFORMED WITH THE UNIT OPERATING, IT IS THE TECHNICIANS RESPONSIBILITY TO RECOGNIZE THESE HAZARDS AND PROCEED SAFELY. Pub. No. 41- 5011 -12 Service Instructions A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result In carbon monoxide poisoning or death. The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the CAN /CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the • venting system are located and other deficiencies which could cause an unsafe condition. 4. Close fireplace dampers. 5. Tum on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. 6. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7. If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z221 1 /NFPA 54 and/or CAN /CGA B149 Installation Codes. 8. After it has been determined that each appliance connected to the venting system properly vents where tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas -fired buming appliance to their previous conditions of use. Page 33 ' t: l:'• Sav_.{+:- �a'• L::': s. fH��li1.+ �iivir: li`. i..::' (ti'::A.�S`en".f.Vc«�w•iCd+iSY': Service Instructions PRODUCT SPECIFICATIONS 0 MODEL CUC040A924A C00080A936A CUC080A942A TYPE Upflow Upfiow Upflow RATINGS 0 Input BTUH O 40,000 60,000 80,000 Capacity BTUH (ICS) O 37,000 56,000 74,000 Temp. rise (Min. -Max.) °F. 30 - 60 30.60 35 - 65 AFUE 90.0 90.0 90.0 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter - Width (In.) 9x7 10x7 10x8 No. Used 1 1 1 C (In w.g. See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 1/5 1/3 1/3 R.P.M. 1075 1075 1075 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 COMBUSTION FAN - Type Centrifugal Centrifugal Centrifugal Drive - No. Speeds Direct -1 Direct -1 Direct -1 Motor HP - RPM 1/55 - 3000 1/55 - 3000 1/25 - 3200 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 FLA 1.0 1.0 1.35 FILTER — Furnished? No No No Type Recommended High Velocity High Velocity High Velocity HI Vel. (No.- Size•Thk.) 1 - 17x25 -11n. 1 - 17x25 -1 in. 1 - 17x25 -1 in. VENT— SW (In.) 2 Round 2 Round 2 Round HEAT EXCHANGER Type -Fired Aluminized Steel - Type I Aluminized Steel - Type I Aluminized Steel - Type I - Unfired Gauge (Fired) 20 20 20 ORIFICES —Main Nat. Gas. Qty. — Drill Size 2 —45 3 — 45 4 —45 LP. Gas Qty. — Drill Size 2 — 56 3 — 56 4 — 56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS —Type Multiport Inshot Multiport Inshot Multiport Inshot Number 2 3 4 POWER CONN. — V / Ph / Hz 0 115/1/60 115/1/60 115/1/60 Mipacity (In Amps) 4.7 8.3 9.4 Max. Overcurrent Protection (Amps) 15 15 15 PIPE CONN. SIZE (IN.) 1/2 1/2 1/2 DIMENSIONS HxWxD HxWxD HxWxD Crated (In.) 41 -3/4 x 19-1 /2 x 30-1 /2 41 -3/4 x 19-1 /2 x 30.1/2 41-3/4 x 19-1/2 x 30-1/2 WEIGHT Shipping (Lbs.) / Net (Lbs) 139 / 129 150 / 140 158 / 148 O Central Furnace heating designs are certified by AGA & CSA. 0 For U.S. applications, above Input ratings (BTUH) are up to 2,000 It, Berate 4% per 1,000 ft. for elevations above 2,000 ft. above sea level. For Canadian applications, above Input ratings (BTUH) are up to 4,500 ft., derate 4% per 1,000 ft for elevations above 4,500 fL above sea level. 0 Based on U.S. government standard tests. 0 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes. MODEL CUC100A946A CUC100A960A CUC120A960A TYPE Upflow Upflow Upflow RATINGS 0 Input BTUH 0 100,000 100,000 120,000 Capacity BTUH (ICS) 0 92,000 93,000 113,000 Temp. rise (Min. -Max.) °F. 35 - 65 35 - 65 40 - 70 AFUE 90.0 90.0 90.0 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter - Width (In.) 10 x 10 11 x 10 11 x10 No. Used 1 1 1 Speeds (No.) 4 4 4 CFM vs. In. w.g. See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 1/2 3/4 3/4 R.P.M. 1075 1100 1100 Voice/ Ph/Hz 115/1/60 115/1/60 115/1/60 COMBUSTION FAN - Type Centrifugal Centrifugal Centrifugal Drive - No. Speeds Direct -1 Direct -1 Direct -1 Motor HP - RPM 1/20 - 3450 1/20 - 3450 1/20 - 3450 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 FLA 0.71 0.71 0.71 FILTER — Furnished? No No No Type Recommended High Velocity High Velocity High Velocity HI WI. (No.- Size -Thk.) 1 - 20x25 -1 in. 1 - 24x25 -1 in. 1 - 24x25 -1 in. VENT— She (in.) 2 Round 2 Round 3 Round HEAT EXCHANGER Type -Fired Aluminized Steel - Type I Aluminized Steel - Type I Aluminized Steel - Type I -Unfired Gauge (Fired) 20 20 20 ORIFICES — Mein Net. Gas. Qty. — Drill Size 5 —45 5 —45 6 —45 LP. Gas Qty. — Drill Size 5 — 56 5 — 56 6 — 56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Single Stage PILOT SAFETY DEVICE Type BURNERS — Type Number POWER CONN. — V /Ph /Hz 0 Ampacity (In Amps) Max. Overcurrent Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) Page 34 Hot Surface Ignition Multiport Inshot 5 115/1/60 12.5 15 1/2 HxWxD 41.3/4 x 23 x 30-1/2 171 / 160 Hot Surface Ignition Multiport Inshot 5 115/1/60 12.9 15 1/2 HxWxD 41 -3/4 x 26-1/2 x 30-1/2 197/185 Hot Surface Ignition Multiport Inshot 6 115/1/60 12.9 15 1/2 HxWxD 41-3/4 x 26-1/2 x 30.1/2 205 / 193 +lit '9, 1 4 - 4. ..• ::.'w�iS•^ "., as _ " Pub. No. 41- 5011 -12 • PRODUCT SPECIFICATIONS O MODEL CDC040A921A CDCO60A936A CDCO60A912A TYPE Downflow / Horizontal Downflow / Horizontal Downflow / Horizontal RATINGS ® Input BTUH ® 40,000 60,000 80,000 Capacity BTUH (ICS) ® 38,000 56,000 74,000 Temp. rise (Min.-Max.) T. 30 - 60 35 - 65 35 - 65 AFUE 90.0 90.0 90.0 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter - Width (In.) 10 x 7 10 x 8 11 x 8 No. Used 1 1 1 Speeds (No.) 4 4 4 CFM vs. h. w.g. See Fan Performance Table See Fan Performance Table See Fan Performance Table Motor HP 1/5 1/3 1/2 R.P.M. 1080 1075 1075 Volts/Ph/Hz 115/1/60 115/1/60 115/1/60 COMBUSTION FAN - Type Centrifugal Centrifugal Centrifugal Drive - No. Speeds Direct -1 Direct -1 Direct -1 Motor HP - RPM 1/55 - 3000 1/55 - 3000 125.3200 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 FLA 1.0 1.0 1.35 FILTER — Furnished? No No No Type Recommended High Velocity High Velocity High Velocity HI Vel. (No: Size -Thk.) 2 - 14x20.1 In. 2 -14 20 -11n. 2.14x20 - 11n. VENT —Size (In.) 2 Round 2 Round 2 Round HEAT EXCHANGER Type -Fired Aluminized Steel - Type I Aluminized Steel - Type I Aluminized Steel - Type I -Unfired Gauge (Fired) 20 20 20 ORIFICES —Main Nat. Gas. Qty. — Drill Size 2 —45 3 —45 4 —45 LP. Gas Qty. — Drill Size 2 — 56 3 — 56 4 — 56 GAS VALVE Redundant - Single Stage Redundant - Single Stage Redundant - Single Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition B URNERS —Type Muldoon Imhof Multiport Inshot Multiport Inshot Number 2 3 4 POWER CONN. — V(Ph /Hz O 115/1160 115/1 /60 115/1/60 Ampacity (In Amps) 4.7 9.1 11.4 Max. Overcurrent Protection (Amps) 15 15 15 PIPE CONN. SIZE (IN.) 12 1/2 1/2 DIMENSIONS HxWxD HxWxD HxWxD Crated (In.) 41 -3/4 x 19-12 x 30-12 41-3/4 x 19-1/2 x 30-1/2 41 -3/4 x 19.12 x 30-1/2 WEIGHT Shipping (Lbs.) / Net (Lbs) 145 / 135 155 / 145 168 / 158 0 Central Furnace heating designs are certified by A3A & CSA. O For U.S. applications, above input ratings (BTUH) are up to 2,000 ft, derate 4% per 1,000 ft. for elevation above 2,000 ft. above sea level. For Canadian applications, above Input ratings (BTUH) are up to 4,500 ft, derate 4% per 1,000 ft for elevations above 4,500 ft. above sea level. O Based on U.S. government standard tests. O The above wiring specifications are In accordance with National Electrical Code; however, Installations must comply with local codes. MODEL CDC10OA940A CDC120A960A TYPE Downflow / Horizontal Downflow / Horizontal RATINGS ® Input BTUH O 100,000 120,000 Capacity BTUH (ICS) ® 93,000 110,000 Temp. rise (Min.-Max.) °F. 35 - 65 40 - 70 AFUE 90.0 90.0 B LOWER DRIVE DIRECT DIRECT Diameter - Width (In.) 11 x10 11 x 10 No. Used 1 1 CFM vs (No.) w.g. See Fan Performance Table See Fan Performance Table Motor HP 12 3/4 R.P.M. 1075 1075 Volts / Ph / Hz 115/1/60 115/1/60 COMBUSTION FAN - Type Centrifugal Centrifugal Drive - No. Speeds Direct -1 Direct -1 Motor HP - RPM 120 - 3450 120 - 3450 Volts/Ph/Hz 115/1/60 115/1/60 FLA 0.71 0.71 FILTER — Furnished? No No Type Recommended High Velocity High Velocity HI Vel. (No: Size -Thk.) 2 - 16x20 -11n. 2.16x20 -1 in. VENT —Size (In.) 2 Round 3 Round HEAT EXCHANGER Type -Fired Aluminized Steel - Type I Aluminized Steel - Type I - Unfired Gauge (Fired) 20 20 ORIFICES —Mein Nat. Gas. Qty. — Drill Size LP. Gas Qty.— Drill Size GAS VALVE PLOT SAFETY DEVICE Type B URNERS —Type Number POWER CONN. — V / Ph / Hz 0 Ampacity (In Amps) Max. Overcurrent Protection (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) Pub. No. 41- 5011 -12 5 -45 5 -56 Redundant - Single Stage 115/1/60 12.5 15 1/2 HxWxD 41 -3/4 x 23 x 30-1/2 185 / 175 6 -45 6 -56 Redundant • Single Stage Hot Surface Ignition Hot Surface Ignition Multiport Inshot Multiport Inshot 5 6 115/1/60 12.9 15 12 HxWxD 41 -3/4 x 26.12 x 30-12 206/196 Service Instructions Page 35 ti:EiC«:iw}3 81L a�sad:a,e FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (INS. w.g.) MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1500 4 - HIGH - Black 1043 992 930 885 812 740 647 518 157 CUC040A924A 3 - MED. -HIGH - Blue 940 895 841 791 726 650 559 420 90 2 - MED. -LOW - Yellow 837 798 752 705 649 560 438 305 79 42 1 - LOW - Red 729 694 657 600 545 478 376 220 78 CUC080A942A 4 - HIGH - Black 1394 1359 1314 1260 1196 1122 1038 945 853 CUC060A936A 3 - MED. -HIGH - Blue 1250 1232 1202 1160 1106 1040 962 873 771 2 - MED. -LOW - Yellow 1102 1092 1069 1034 986 925 852 766 668 42 1 - LOW - Red 957 944 922 891 853 806 750 686 614 64 4- HIGH -Black 1748 1683 1615 1544 1470 1393 1314 1232 1147 CUC080A942A 3 - MED. -HIGH - Blue 1375 1367 1347 1314 1268 1210 1139 1056 960 59 2 - MED. -LOW - Yellow 1178 1167 1147 1119 1082 1036 982 919 847 1 - LOW - Red 859 863 856 839 811 772 723 663 592 4- HIGH - Black 2054 1980 1906 1826 1746 1649 1551 1428 1305 CUC100A948A 3 - MED.-HIGH - Blue 1932 1875 1818 1746 1673 1577 1481 1371 1260 2 - MED.-LOW - Yellow 1762 1720 1677 1615 1552 1463 1373 1266 1158 1- LOW -Red 1558 1546 1533 1477 1421 1350 1278 1175 1071 4 - HIGH - Black 2411 2358 2304 2235 2165 2083 2001 1915 1828 CUC100A960A 3 - MED.-HIGH - Blue 2108 2083 2058 2007 1956 1893 1829 1754 1679 2 - MED. -LOW - Yellow 1772 1759 1745 1723 1700 1657 1613 1544 1475 1- LOW - Red 1480 1477 1474 1458 1441 1414 1386 1327 1268 4 - HIGH - Black 2454 2406 2358 2310 2261 2184 2106 2017 1928 CUC120A960A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 2105 1747 2092 1742 2078 1736 2045 1720 2012 1703 1950 1677 1887 1651 1826 1593 1765 1535 1- LOW -Red 1445 1447 149 1440 1430 1400 1369 1325 1280 CFM VS. TEMPERATURE RISE MODEL Cubic Feet Per Minute (CFM) 600 - 700 800 900 1000 - 1100 1200 1300 1400 1500 - 1600 1700 - 1800 1900 2000 - 2100 2200 CUC040A924A 56 48 42 37 33 CUC060A936A 56 50 45 42 39 36 CUC080A942A 61 56 51 48 44 42 CUC100A948A 64 60 56 52 49 46 44 42 CUC100A960A 64 60 56 52 49 46 44 42 40 38 CUC120A960A 63 59 56 53 50 48 46 Service Instructions A WARNING The following warning complies with State of California law, Proposition 65. Hazardous Gases! Exposure to fuel substances or by- products of incomplete fuel combustion is believed by the state of California to cause cancer, birth defects, or other reproductive harm. Page 36 The following warning complies with State of California law, Proposition 65. A WARNING This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye Irritation. Pub. No. 41- 5011 -12 'u.l::� "�;;;;:a;:�s "u'• �' t„ a: Y': r•+. i�,+" ro; c+ E�?;±: v- �. ni7': tG' i:tiS.m2+wiT.x...w.- .c....v..... FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (Inches w.g.) MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1500 4 - HIGH - Black 998 965 922 870 807 735 653 561 459 CDC040A924A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 856 753 832 728 797 694 751 650 695 596 628 533 550 460 462 378 363 286 1 - LOW - Red 647 617 581 538 490 435 375 308 235 63 4- HIGH - Black 1341 1285 1223 1156 1082 1004 919 829 734 CDC060A936A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 1198 1369 1161 1232 1115 1108 1060 998 996 901 923 817 842 747 751 689 652 645 1 - LOW - Red 784 781 767 741 703 654 593 521 437 4- HIGH - Black 1547 1498 1445 1386 1323 1254 1180 1101 1016 CDC080A942A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 1487 1388 1436 1348 1382 1302 1325 1249 1265 1191 1202 1126 1137 1056 1069 979 998 896 37 1 - LOW - Red 1263 1234 1196 1150 1095 1032 960 879 790 4- HIGH -Black 1892 1827 1762 1688 1614 1531 1448 1354 1260 CDC100A948A 3 - MED. -HIGH - Blue 2 - MED. -LOW - Yellow 1779 1630 1726 1587 1672 1544 1605 1485 1538 1426 1460 1362 1381 1297 1291 1208 1200 1119 1 - LOW - Red 1444 1416 1388 1348 1308 1246 1184 1108 1032 4 - HIGH - Black 2213 2138 2062 2001 1939 1863 1786 1706 1625 CDC120A960A 3 - MED.-HIGH - Blue 2 - MED.-LOW - Yellow 2057 1765 2000 1733 1943 1700 1883 1652 1822 1603 1752 1552 1681 1500 1595 1424 1508 1347 1- LOW -Red 1468 1452 1435 1409 1382 1336 1290 1225 1159 CFM VS. TEMPERATURE RISE MODEL Cubic Feet Per Minute (CFM) 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 CDC040A924A 56 48 42 37 34 CDC060A936A 63 56 51 46 42 39 36 34 CDC080A942A 61 56 52 48 45 42 40 37 35 CDC100A948A 65 60 56 53 50 47 44 42 40 38 37 35 CDC120A960A 67 63 59 56 53 51 48 46 44 42 • Service Instructions A WARNING NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS: AN EXPLOSION COULD OCCUR, CAUSING INJURY OR DEATH. A WARNING DO NOT USE THIS UNIT IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNI- CIAN TO INSPECT THE FURNACE AND REPLACE ANY PART OFTHE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER. Pub. No. 41- 5011 -12 A WARNING Should overheating occur, or the gas supply fall to shut off, shut off the gas valve to the unit before shutting off the electrical supply. Failure to follow this warning could result in property damage, personal injury, or death. A WARNING TO PREVENT AN EXPLOSION OR POSSIBLE INJURY, DEATH AND EQUIPMENT DAMAGE, DO NOT STORE COMBUSTIBLE MATERIALS, GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS NEAR THE UNIT. Page 37 Z ;I-- et 6 00 CD D W I- N u. w O QQ � � W z= ZO Ill al U � O N O H w w H - • O Z W U = O ~ Z Service Instructions A WARNING Disconnect power to the unit before removing the blower door. Failure to follow this warning could result in personal injury from moving parts. 1. GENERAL INSPECTION — Examine the furnace installa- tion annually for the following items: a. All flue product carrying areas external to the furnace (i.e. chimney, vent connector) are clear and free of obstruction. A vent screen in the end of the vent (flue) pipe must be inspected for blockage annually. b. The vent connector is in place, slopes upward and is physically sound without holes or excessive corrosion. c. The return air duct connection(s) is physically sound, is sealed to the furnace and terminates outside the space containing the furnace. d. The physical support of the furnace should be sound without sagging, cracks, gaps, etc., around the base so as to provide a seal between the support and the base. e. There are no obvious signs of deterioration of the furnace. 2. FILTERS — Filters should be cleaned or replaced (with high velocity filters only), monthly and more frequently during high use times of the year such as midsummer or midwinter. 3. BLOWERS — The blower size and speed determine the air volume delivered by the furnace. The blower motor bearings are factory lubricated and under normal operating conditions do not require servicing. If motor lubrication is required it should only be done by a qualified servicer. Annual cleaning of the blower wheel and housing is recommended for maximum air output, and this must be performed only by a qualified servicer or service agency. A WARNING Do not touch igniter. It is extremely hot Failure to follow this warning could result in severe bums. 4. IGNITER — This unit has a special hot surface direct ignition device that automatically lights the burners. Please note that it is very fragile and should be handled with care. A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the service and/or periodic maintenance instructions for the furnace and venting system, could result in carbon monoxide poisoning or death. 5. BURNERS — Gas burners do not normally require sched- uled servicing, however, accumulation of foreign material may cause a yellowing flame or delayed ignition. Either condition indicates that a service call is required. For best operation, burners should be cleaned annually by a qualified servicer. Turn off gas and electric power supply. To clean burners, remove the top burner bracket. Lift burners from orifices. Page 38 PERIODIC SERVICING REQUIREMENTS A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the service and/or periodic maintenance instructions for the furnace and venting system, could result in carbon monoxide poisoning or death. NOTE: Be careful not to break Igniter when removing burners. Clean burners with brush and/or vacuum cleaner. Reassemble parts by reversal of the above procedure. NOTE: On LP (propane) units, some light yellow tipping of the outer mantle is normal. Inner mantle should be bright blue. Natural gas units should not have any yellow tipped flames. This condition indicates that a service call is required. For best operation, burners should be cleaned annually by a qualified servicer. NOTE: On LP (propane) units, due to variations In BTU content and altitude, servicing may be required at shorter Intervals. 6. HEAT EXCHANGER/FLUE PIPE — These items must be inspected for signs of corrosion, and /or deterioration at the beginning of each heating season by a qualified service technician and cleaned annually for best operation. To clean flue gas passages, follow recommendations below: a. Turn off gas and electric power supply. b. Inspect flue pipe exterior for cracks, leaks, holes or leaky joints. Some discoloration of PVC pipe is normal. c. Remove burner compartment door from furnace. d. Inspect around insulation covering flue collector box. Inspect induced draft blower connections from recupera- tive cell and to the flue pipe connection. e. Remove burners. (See 4.) f. Use a mirror and flashlight to inspect interior of heat exchanger, be careful not to damage the igniter, flame sensor or other components. If any corrosion is present, contact a service agency. Heat exchanger should be cleaned by a qualified service technician. h. After inspection is complete replace burners, and all furnace doors. g. i. Restore gas supply. Check for leaks using a soap solution. Restore electrical supply. Check unit for normal operation. 7. FURNACE CONDENSATE DRAIN TUBES — Condensate drain tubes must be checked periodically to assure that conden- sate can flow freely from unit to drain. If a drain problem cannot be corrected, call a qualified servicer. 8. COOLING COIL CONDENSATE DRAIN — If a cooling coil is installed with the furnace, condensate drains should be checked and cleaned periodically to assure that condensate can drain freely from coil to drain. If condensate cannot drain freely water damage could occur. (See Condensate Drain in Installer's Guide). A CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Pub. No. 41- 5011 -12 aWt;x i�`rssst -'. Pub. No. 41- 5011 -12 Service Instructions Page 39 INTEGRATED FURNACE CONTROL ERROR FLASH CODES Flashing Slow - -- Normal - No call for Heat Flashing Fast - -- Normal - Call for Heat Continuous ON - -- Replace IFC Continuous OFF - -- Check Power 2 Flashes - -- System Lockout (Retries or Recycles exceeded) 3 Flashes - -- Draft Pressure Error - Possible problems: a) Venting problem b) Pressure switch problem c) Inducer problem 4 Flashes - -- Open Temperature Limit Circuit 5 Flashes - -- Flame sensed when no flame should be present 6 Flashes - -- 115 volt AC power reversed, poor grounding or system voltage too low 7 Flashes - -- Gas valve circuit error 8 Flashes - -- Low flame sense signal Pub. No. 41- 5011 -12 Service Instructions Page 39 COOL "OFF" DELAY HEAT "OFF" DELAY SW2 SW3 DELAY SWI DELAY ON ON OFF OFF OFF ON ON OFF 60 SEC 100 SEC. 140 SEC 180 SEC ON OFF 0 SEC. 80 SEC • FACTORY SETTING I HLO 5 N/A 9 MV 2 FP 6 TR 10 PS 3 TH 1 HLI I I N/A 4 N/A 8 GND 12 MV Service Instructions JUNCTION BOX 0 o ._ _ -= _ CG R.-al I i _ _ GND N- _� "due 4:3 ` °a - WH /I 1 0• H - - - ,` 3 3 •BK� RTN INTEGRATED CONTROL IS POLARITY SENSITIVE. HOT LEG OF 120V POWER SUPPLY MUST BE CONNECTED TO THE BLACK POWER LEAD AS INDICATED ON WIRING DIAGRAM. OFF ON I ca 2 ill 3 CO �- &I U -- Page 40 �.I 0 JCJOC 3a CLm0 ' - WIRE BUNDLE 1 WH •- -. FLAME SENSOR YL /5 LIMIT SWITCH TCO -A BR M ® M MUM O O UNIT WIRING DIAGRAM OR RD /I BL /I GR - BL RD WH YL /5 PRESSURE SWITCH GND CF BK /6 BK /5 WH /6 WH /5 WH /6 BK /6 YL /2 YL /I — VENT MOTOR cr4 (continued on next page) WH /5 BK /5 ( MANUAL RESET FLAME L ° °J ROLLOUT SWITCH RD/1 BL /I 7 —BK/ (— DOOR SWITCH DIAGNOSTIC OUGHT LOW VOLTAGE TERMINAL BOARD � I i COOL PoN 1:g4( L -H H Ai�T - AE C -H XF -H NUM-H IND -H IGN-H IND-N IGN-N INTEGRATED FURNACE CONTROL (IFC) WH HSI II - L— _ GAS VALVE BK /4 Is Awl Y W R o C 1 I I 1 1 I I I I 1 (THERMOSTAT Y W R G C 1 SEE NOTES 2 AND 3 LINE-4 BK BK LIMIT SWITCH TCO -B r BURNER COMPARTMENT BLOWER COMPARTMENT SEE TABLE "A" TNS . i 1120 t 241� • I YL OR RD /I BL /I GR RD YL /5 WH WIRE BUNDLE From Dwg. 0341864 Rev 1 Pub. No. 41 5011 - 12 is xJ i�;� ;w.x=�� •- �a. >. ..I... " • ..... TAME "A" SPEED TAPS FOR I.D. FAN MOTOR MODEL HEAT PARK PARK "A" "B" "C" CUC040C924A' YL RD BL CUCO60C936A. BL RD YL CUC080C942A' BL RD YL CUCIO0C948A• BL RD YL CUCIDOC960A' YL RD BL CUCl20C9600 BL RD YL RD = LOW BL = MED.HIGH YL = MED. LOW BK = HIGH e - MAY BE 5 THROUGH 9 m WARMNG HAZARDOUS VOLTAGE: DISCONNECT ALL ELECTRICAL POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. &CAUTION USE COPPER CONDUCTORS ONLY! UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS. FAILURE TO DO SO MAY CAUSE DAMAGE TO THE EQUIPMENT. REPLACE WITH PART CNT02891 OR ' H I I .G R Y , a '1GND BK •, DOOR SWITCH IFC LI /I COOL-H ^ 1 /–BK HEAT-H — 1 "A' — I PARK - r "B' PARK — I "C" XMFR-H TBK/4 BR EAC H HUM-H CIR -N WH LINE-N H/I XNFR WH /4 EAC-N I HUM-N I i IND-H I IBK /6 IND-N 3 4WH /6 IGN-H 2 I - FBK /5 IGN-N 4 {WH /5 TH 3 II I RD TR 6 1–B1 FP 2 - ! WH— - I GND 8 -4–GR INOT USED II - I 1 HLO I 4YL /5 INOT USED 4 INOT USED 5 I PS ( PS IO — 0R---Tog HLI T - I MV 9 I BL /I MV 12 - 4 RD/ — I Y W 115 VOLT 60 HZ. I PH POWER SUPPLY PER LOCAL CODE INDOOR FAN MOTOR u R I 1 I I I I — - —t- -4 -1— I- t— Y W R G C THERMOSTAT SEE NOTES 2 AND 3 Pub. No. 41- 5011 -12 INS • SEE NOTE 64 • 120 24V • • GR BR GND CF FLAME SENSOR C GND WH /I YL/2 ( F FRS LIMIT SWITCH TCO-B r TCO-A YL /1— = YL /2 SCHEMATIC DIAGRAM ' GAS i VALVE i APPROX. L. x0.15" x 0.50 CUC FLASHING SLOW: NORMAL - NO CALL FOR HEAT FLASHING FAST: NORMAL - CALL FOR HEAT CONTINUOUS ON: REPLACE IFC CONTINUOUS OFF: CHECK POWER 2 FLASHES: EXTERNAL LOCKOUT (RETRIES OR RECYCLES EXCEEDED) 3 FLASHES: PRESSURE SWITCH ERROR 4 FLASHES: OPEN LIMIT DEVICE • ICO 'THERMAL CUT OUT pia PS PRESSURE SWITCH • FRS FLAME ROLLOUT SWITCH Q� FP FLAME SENSOR CHASSIS GROUND HSI HOT SURFACE IGNITER O 0 DOOR SWITCH CNT 02183 OR EQUIVALENT INPUT: 25 VAC, 60 HZ. XFMR SEC. CURRENT: 450 MA. MV OUTPUT: 1.5 A 0 24 VAC IND OUTPUT: 2.2 FLA, 3.5 LRA 0 120 VAC CIRC. BLOWER OUTPUT: 14.5 FLA, 26 LRA 0 120 VAC HUMIDIFER & AIR CLEANER MAX, LOAD: 1.0 A 0 120 VAC IGNITER OUTPUT: 6.0 A 0 120 VAC DIAGNOSTIC COOES LINE )FACTORY 24 y JWIRING - --- LINE1FIELD - -24 VJWIRING 'I INTERNAL THERMAL PROTECTION CF CAPACITOR COIL Service Instructions 5 FLASHES: FLAME SENSED WHEN NO FLAME SHOULD BE PRESENT 6 FLASHES: 115 VAC POWER REVERSED POLARITY OR POOR GROUNDING 1 FLASHES: GAS VALVE CIRCUIT ERROR 8 FLASHES: LOW FLAME SENSE SIGNAL L LINE N NEUTRAL GO GROUND BIC COMMON HLO HIGH LIMIT OUTPUT HLI HIGH LIMIT INPUT BK BLACK WH WHITE YL YELLOW OR ORANGE GR GREEN BR BROWN RD RED BL BLUE �IYIRE COLOR BK/ L-NUMBER ID (IF ANY) TN 24 VAC (HOT/ TR 24 VAC (COMMON) NV MAIN GAS VALVE INS TRANSFORMER I. ' I ' IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST BE REPLACED, IT MUST BE WITH WIRE HAVING A TEMPERATURE RATING OF AT LEAST 105 C. 2. THERMOSTAT HEAT ANTICIPATOR SETTING: .38 AMPS 3. FOR PROPER OPERATION OF COOLING SPEED, 'Y' TERMINAL MUST BE CONNECTED TO THE ROOM THERMOSTAT. 4. THESE TERMINALS PROVIDE 120V POWER CONNECTIONS FOR ELECTRONIC AIR CLEANER (EAC) AND HUMIDIFIER (HUM). MAX. LOAD: 1.0 AMPS EACH. From Dwg. D341864 Rev 1 Page 41 .: �t. wn+ nrw.. .wm-- ..-- �•r+- r✓.avr+�••w�. -... l..u.rcrtwr.......�.,.. • uwII:ur1.).w:. -}ww iaJ4i. i�... u: wWY.{ a�.: Zi: d151: L.: t.: ::.Nv.w:..i.3u::..�aa:L: �r: <f.W lE 1.4 COOL "OFF" DELAY SWI DELAY ON 0 SEC. OFF 80 SEC HEAT "OFF" DELAY SW2 SW3 DELAY ON OFF 60 SEC ON ON 100 SEC. OFF ON 140 SEC OFF OFF 180 SEC • FACTORY SETTING I HLO 5 N/A 9 MV 2 FP 6 TR 10 PS 3 TH 7 HLI II N/A 4 N/A 8 GND 12 MV Service Instructions 3 BLOWER COMPARTMENT SAFETY INTERLOCK OFF ON 2 1:33 /� , JUNCTION BOX 0- I � GRw t 0 I = — GND _c' N- O W ` j • CD — 3 BK J J at H- 1 d I . v+"' '-WH/ I I W� 0 1- N C 0 0 L j — - - - - INTEGRATED CONTROL IS POLARITY SENSITIVE. HOT LEG OF 120V POWER SUPPLY MUST BE CONNECTED TO THE BLACK POWER LEAD AS INDICATED ON WIRING DIAGRAM. Page 42 EEC LIEN C OQ' j�Jri WIRE BUNDLE SC J C- C ".D mC 7- a Y UNIT WIRING DIAGRAM YL OR RD /I BL /I GR BL RD WH YL /5 WH /6 BK /6 1 4 GND BK /6 BK /5 WH /6 WH /5 VENT MOTOR • TCO -B (THERMOSTAT Y W R G CI REVERSE FLOW SWITCH SEE NOTES 2 AND 3 YL/3-1c7-1 LIMIT MIT SWITCH TCO -A RD /I BL /I WH /I � /2 ^ L � J GR 17 \ M ANUAL-RESET FLAME GND ROLLOUT SWITCH (continued on next page) BK /I BK (A "C BK /4 • 11 C00 g PPA - PORK LII I20 H -H Fat�$•H Xi H H I�M•H • 4 DIAGNOSTIC •LIGHT LOW VOLTAGE TERMINAL BOARD CoC INTEGRATED FURNACE CONTROL IIFC) BK BK IND -H IGN -H IND -N IGN -N OR YL 1 1 Is mast Y W R 0 C CIR -NN FLAME SENSOR BK /5 WH HSI SEE TABLE "A" Ng' WH TNS YL OR RD /I BL /I BL RD YL/5— H BLOWER COMPARTMENT LIMIT SWITCH BURNER COMPARTMENT TCO-C r I ° , PRESSURE SWITCH WIRE BUNDLE From Dwg. D341866 Rev 1 Pub. No. 41- 5011 -12 TABLE "A" SPEED TAPS FOR I.D. FAN MOTOR MODEL HEAT PARK PARK "A" "8" "C" CDC040C924A. YL RD BL CDCO60C936A• YL RD BL CDC080C942A. 8L RD YL CDCIOOC948Ar BL RD YL CDCl20C960Ar BL RD YL RD : LOW BL : MED.HIGH YL : MED. LOW BK : HIGH 9 - MAY BE 4 THROUGH 9 LtWARNNG HAZARDOUS VOLTAGE: DISCONNECT ALL ELECTRICAL POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. FAILURE TO DISCONNECT POWER BEFORE SERVICING CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. mCAUTION USE COPPER CONDUCTORS ONLY! UNIT TERMINALS ARE NOT DESIGNED TO ACCEPT OTHER TYPES OF CONDUCTORS. FAILURE TO DO SO MAY CAUSE DAMAGE TO THE EQUIPMENT. INTEORATT>a RENACE CONTROL REPLACE WITH PART CNT02891 OR BLOWER COMPARTMENT 1 SAFETY INTERLOCK H r -� N DOOR SWITCH G' 11/ W "' GND I 3 1r C41 _IFC _ LINE-H - -BK/ I — COOL-H BK HEAT-H _ -� -'A" PARK 1-"B" PARK _ I "C" XMFR -H tBK /4 EAC-H - II HUM-H CIR -N WH LINE-N H/I XMFR-N WH /4 EAC-N HUM-N I IND -N I IND -N 3 IGN-H 2 IGN -N 4 TH 3 TR 6 }BL FP 2 I GND 8 INOT USED HLO 1- I WH fi-, FLAME -{-GR SENSOR 1 r 1 r! -I- YL/ S T o-c7a -Y L/ 3T-- o o ; Y L/ 2 INOT USED 4 I T -B L FRS NOT USED 5 I PS r TCO -A I PS IO I - I OR l� YL /1- -ro-co YL /2 HLI 7 -I--YL L r J II RD I MV 9 - BL /I MV 12 �RD/ — 1 Y W R IBK /6 ♦WH /6 -rBK /5 1 /5 I I I I I — — - -t Y W R G C THERMOSTAT SEE NOTES 2 AND 3 Pub. No. 41 5011 - 12 115 VOLT 60 HZ. I PH POWER SUPPLY PER LOCAL CODE TNS INDOOR FAN MOTOR S. BR 120 • • SEE NOTE 4 GR BR GND CF GAS VALVE L GND LIMIT SWITCH TCO -C 1 0.75" x 0.50 " APPROX. SCHEMATIC DIAGRAM CDC FLASHING SLOW: NORMAL - NO CALL FOR HEAT 5 FLASHES: FLASHING FAST: NORMAL - CALL FOR HEAT CONTINUOUS ON: REPLACE IFC 6 FLASHES: CONTINUOUS OFF: CHECK POWER 2 FLASHES: EXTERNAL LOCKOUT (RETRIES 1 FLASHES: OR RECYCLES EXCEEDED) 8 FLASHES: 3 FLASHES: PRESSURE SWITCH ERROR 4 FLASHES: OPEN LIMIT DEVICE ov o:o TCO THERMAL CUT OUT PS PRESSURE SWITCH r FRS FLAME ROLLOUT SWITCH 1=3-.. FP FLAME SENSOR CHASSIS GROUND HSI HOT SURFACE IGNITER o DOOR SWITCH LINE l FACTORY 24 V .1 WIRING - -- - LINE lFIELD __ -24 VJWIRING If INTERNAL THERMAL PROTECTION CF CAPACITOR G g COIL Service Instructions CNT 02183 OR EQUIVALENT INPUT: 25 VAC, 60 HZ. XFMR SEC. CURRENT: 450 MA. MV OUTPUT: 1.5 A 0 24 VAC IND OUTPUT: 2.2 FLA, 3.5 LRA 0 120 VAC CIRC. BLOWER OUTPUT: 14.5 FLA, 26 LRA 0 120 VAC HUMIDIFER 8 AIR CLEANER MAX. LOAD: 1.0 A 0 120 VAC IGNITER OUTPUT: 6.0 A 0 120 VAC QIAONOSTIIC CODES FLAME SENSED WHEN NO FLAME SHOULD BE PRESENT 115 VAC POWER REVERSED POLARITY OR POOR GROUNDING GAS VALVE CIRCUIT ERROR LOW FLAME SENSE SIGNAL BK BLACK NH WHITE YL YELLOW OR ORANGE GR GREEN BR BROWN RD RED BL BLUE -WIRE COLOR aK/ L-NUMBER ID (IF ANY) L LINE N NEUTRAL GND GROUND B/C COMMON HLO HIGH LIMIT OUTPUT HLI HIGH LIMIT INPUT TH 24 VAC IHOTI TR 24 VAC (COMM NV MAIN GAS VALVE TNS TRANSFORMER NOM I. IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THIS FURNACE MUST BE REPLACED, IT MUST BE WITH WIRE HAVING A TEMPERATURE RATING OF AT LEAST 105 C. 2. THERMOSTAT HEAT ANTICIPATOR SETTING: .38 AMPS 3. FOR PROPER OPERATION OF COOLING SPEED, "Y" TERMINAL MUST BE CONNECTED TO THE ROOM THERMOSTAT. 4. THESE TERMINALS PROVIDE 120V POWER CONNECTIONS FOR ELECTRONIC AIR CLEANER (EAC1 AND HUMIDIFIER (HUM). MAX. LOAD: 1.0 AMPS EACH. From Dwg. D341866 Rev 1 Page 43 Z I-- W w 0 0 W W J NW W < 22 cy W . Z � W 0 uj O • U . Fn 0 11— W LU u_ 0 U_ -- O Z NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. Owner's Information Limited Warranty High Efficiency Condensing Gas Furnace CUC and CDC Models Less Than 20 Tons for Residential Use* (Parts Only) This limited warranty is extended by American Standard Inc., to the original purchaser and to any succeeding owner of the real property to which the Gas Furnace is originally affixed, and applies to products purchased and retained for use within the U.S.A. and Canada. If any part of your Gas Furnace fails because of a manufacturing defect within five years from the date of the original purchase, Warrantor will furnish without charge the required replacement part. Any local transportation, related service labor, air filters and diagnosis calls are not included. In addition, if the primary and/or secondary steel heat exchanger fails because of a manufacturing defect within the sbcth through twentieth year from the date of original purchase, Warrantor will furnish without charge a replacement heat exchanger. Any local transportation, related service labor, air filters, and diagnosis calls, are not included. This limited warranty does not cover failure of your gas furnace if it is damaged while in your possession, damage caused by unreasonable use of the gas furnace and/or damage from failure to properly maintain the gas furnace as set forth in the Use and Care manual (see Proper Maintenance section). This limited warranty applies to product installed on or after 10/1/2001 where product is manufactured after 1/1/2000. This limited warranty is not retroactive to any installations prior to 10/1 /2001 or on product produced prior to 2000. THE LIMITED WARRANTY AND UABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND UABILITIES,WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied limited warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Parts will be provided by our factory organization through an authorized service organization in your area listed in the yellow pages. If you wish further he or information concerning this limited warranty, contact American Standard Inc. Troup Highway Tyler, TX 75711 -9010 Attention: Manager, After Sales Support GW- 637 -1802 * This limited warranty is for residential usage of this equipment and not applicable when this equipment is used for a commercial application. A commercial use is any application where the end purchaser uses the product for other than personal, family or household purposes. Warranty Information It's always a good idea to keep records which will save you time and money. If it's necessary to have your FURNACE repaired, the service man will want to know if your unit is still under Warranty. To save time, take a few minutes to record the following information here: Model Number: Serial Number: Date of Purchase: Service Information Call your installing dealer if the unit is inoperative. Before you call, always check the following to be sure service is really required: a. Be sure the main switch that supplies power to the unit is in the "ON" position. b. Replace any burned -out fuses or reset circuit breakers. c. Be sure the thermostat is properly set. Extended warranties are available from the manufacturer through your dealer. The limited warranty is backed by the manufacturer and any representations made about extending the limited warranty would be backed by the manufacturer if and only if an extended warranty agreement was received from the manufacturer. .~ : vFt ].'i+iS3153Y- YfR;}bv7irSMt% Pub. No. 41- 5011 -12 As an ENERGY STAR Partner, American Standard Inc., has determined that this product meets the ENERGY STAR. guide- lines for energy efficiency. -Aterfr 11/2002 Page 47 Owner's Information Limited Warranty High Efficiency Condensing Gas Furnace CUC and CDC Models Less Than 20 Tons for Commercial Use* (Parts Only) This warranty is extended by American Standard Inc., to the original purchaser and to any succeeding owner of the real property to which the Gas Furnace is originally affixed, and applies to products purchased and retained for use within the U.S.A. and Canada There is no warranty against corrosion, erosion or deterioration. If any part of your Gas Furnace fails because of a manufacturing defect within one year from the date of the original purchase, Warrantor will furnish without charge the required replacement part. This limited warranty does not cover failure of your gas furnace if it is damaged while in your possession, damage caused by unreasonable use of the gas furnace and/or damage from failure to properly maintain the gas furnace as set forth in the Use and Care manual (see Proper Maintenance section). In addition, if the primary and/or secondary steel heat exchanger fails because of a manufacturing defect within the second through twentieth year from the date of original purchase, Warrantor shall furnish without charge a replacement heat exchanger. Warrantor's obligations and liabilities under this warranty are limited to furnishing F.O.B. Warrantor factory or warehouse replacement parts for Warrantor's products covered under this warranty. No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty shown to be defective. THE WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, WHETHER IN CONTRACT OR IN NEGLIGENCE, EXPRESS OR IMPLIED, IN LAW OR IN FACT, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR USE, AND IN NO EVENT SHALL WARRANTOR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not al low limitations on how long an implied warranty lasts or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exdusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. American Standard Inc. Troup Highway, Tyler, TX 75707 Attention: Manager, After Sales Support * This warranty is for commercial usage of said equipment and not applicable when the equipment is used for a residential application. Commercial use is any application where the end purchaser uses the product for other than personal, family or household purposes. Warranty Information It's always a good idea to keep records which will save you time and money. If it's necessary to have your FURNACE repaired, the service man will want to know if your unit is still under Warranty. To save time, take a few minutes to record the following information here: Model Number: Serial Number: Date of Purchase: Extended warranties are available from the manufacturer through your dealer. The limited warranty is backed by the manufacturer and any representations made about extending the limited warranty would be backed by the manufacturer if and only if an extended warranty agreement was received from the manufacturer. Service Information Call your installing dealer if the unit is inoperative. Before you call, always check the following to be sure service is really required: a. Be sure the main switch that supplies power to the unit is in the "ON" position. b. Replace any burned -out fuses or reset circuit breakers. c. Be sure the thermostat is properly set. As an ENERGY STAR Partner, American Standard Inc., has determined that this product meets the ENERGY STAR guide- lines for energy efficiency. American Standard Inc. 6200 Troup Highway Tyler, Texas 75711 GW-636 -1802 4/24/03 Pub. No. 41- 5011 -12 P.I. 9/03 . vSKa ; + "s`it :•: ��rtr- 'c4r:1L Mnemonic Part No. Description OW BLW00862 BLOWER, INDUCED, 1 STAGE, .95 AMPS CUC040A924A6. CUC060A936A6. CDC040A924A6. CDC060A936A6 1 _ BLW00863 BLOWER, INDUCED, 1 STAGE, 1.55 AMPS CUCO80A942A6. CDC080A942A6 1 BLW00864 BLOWER, INDUCED, 1 STAGE, .78 AMPS CUC100A948A6. CUC100A960A6. CUC120A960A6. CDC100A948A6. CDC120A960A6 1 BNR00694 BURNER, INSHOT CUC040A924A6, CDC040A924A6 CUC060A936A6, CDC060A936A6 CUC080A942A6, CDC080A942A6 CUC100A948A6, CUC100A960A6, CDC100A948A6 CUC120A960A6. CDC120A960A6 2 3 4 5 6 CNT02789 CONTROL, INTEGRATED FURNACE. 1 STAGE 1 CPT01191 CAPACITOR, PLASTIC, ROUND, 3.15 DIM, 10 MFD CUC080A942A6. CDC060A936A6. CDC080A942A6 1 CPT01189 CAPACITOR, PLASTIC, ROUND, 2.62 DIM, 5 MFD CUC060A936A6 1 CPT01190 CAPACITOR, PLASTIC, ROUND, 2.62 DIM, 7.5 MFD CUC040A924A6. CDC040A924A6 1 CPT01192 CAPACITOR, PLASTIC, ROUND, 3.64 DIM, 15 MFD CUC100A948A6. CUC100A960A6. CDC100A948A6. CUC120A960A6. CDC120A960A6 1 EXC01278 EXCHANGER. HEAT CUC080A942A6 1 EXC01281 EXCHANGER. HEAT CUC040A924A6 1 EXC01282 EXCHANGER. HEAT CUC060A936A6 1 EXC01313 EXCHANGER. HEAT CDC040A924A6 1 EXC01314 EXCHANGER, HEAT CDC080A942A6 1 EXC01315 EXCHANGER. HEAT •CDC060A936A6 1 EXC01360 EXCHANGER. HEAT CUC100A948A6 1 EXC01361 EXCHANGER, HEAT CDC100A948A6 1 EXC01405 EXCHANGER. HEAT CUC120A960A6 1 EXC01406 EXCHANGER. HEAT CDC120A960A6 1 EXC01425 EXCHANGER. HEAT CUC100A960A6 1 *FLR01486 FILTER. 25 X 16.5 X 1" CUC040A924A6. CUC060A936A6. CUC080A942A6 1 *FLR41487 FILTER. 25 X 20 X 1" CUC100A948A6 1 *FLR01488 FILTER. 25 X 24 X 1" CUC100A960A6. CUC120A960A6 1 IGN00054 IGNITOR. HOT SURFACE. 120 VAC 1 MOT04714 MOTOR, INDOOR, 1/2 HP, 115 /60/1, 1075 RPM, TYPE PSC, 48 FRAME, CCW SLEEVE BEARING. 10 MFD. CPT @ 370V (IDM) CDC080A942A6 1 MOT09053 MOTOR, INDOOR, 1/3 HP, 115 /60/1,1075 RPM, TYPE PSC, 48 FRAME, CCW SLEEVE BEARING. 5 MFD. CPT ® 370V (IDM) CUC060A936A6 1 MOT07613 MOTOR, INDOOR, 1/3 HP, 115 /60/1, 1075 RPM, TYPE PSC, 48 FRAME, CCW SLEEVE BEARING, 10 MFD, CPT ® 370V (IDM) CUC080A942A6, CDC060A936A6 1 MOT07614 MOTOR, INDOOR, 1/5 HP, 115 /60/1, 1080 RPM, TYPE PSC, 48 FRAME, CCW SLEEVE BEARING, 7.5 MFD, CPT CO 370V (IDM) CUC040A924A6, CDC040A924A6 1 MOT08537 MOTOR, INDOOR, 1/2 HP, 115 /60/1, 1075 RPM, TYPE PSC, 48 FRAME, CCW • 4 , Models CUC040A924A6 CUC060A936A6 CUC080A942A6 CUC100A948A6 ©American Standard Inc. 2003 Functional Unit Parts FUR -UP -137 FURNACE X341536P07 CUC100A960A6 CUC120A960A6 CDC040A924A6 CDC060A936A6 Date: OCT. 2003 Suoercedes: FURUP131A CDC080A942A6 CDC100A948A6 CDC120A960A6 lof 2 Since the American-Standard Company has a policy of continuous product improvement, it reserves the right to change specifications and design without notice. The installation and equipment referred to In this booklet should be done by qualified, experienced technicians. SLEEVE BEARING, 15 MFD CPT @ 370V (IDM) CUC100A948A6. CDC100A948A6 1 MOT08842 MOTOR, INDOOR, 3/4 HP, 115/60/1, 1100 RPM, TYPE PSC, 48 FRAME, CCW SLEEVE BEARING. 15 MFD CPT @ 370V (IDM) CUCIOOA960A6, CUC120A960A6, CDC120A960A6 1 ORF00644 ORIFICE, BRASS, DRILL #45 CUC040A924A6, CDC040A924A6 CUC060A936A6, CDC060A936A6 CUC080A942A6, CDC080A942A6 CUC100A948A6, CUC100A960A6, CDC100A948A6 CUC120A960A6. CDC120A960A6 2 3 4 5 6 SEN00491 SENSOR. FLAME 1 SWT00608 SWITCH, REVERSE FLOW, OPEN @ 130° F, CLOSE @ 120° F CDC040A924A6 1 SWT00770 SWITCH, REVERSE FLOW, OPEN @ 115° F, CLOSE @ 105° F CDC080A9424A6 1 SWT01611 SWITCH, THERMAL LIMIT, OPEN @ 170° F, CLOSE @ 140° F CUC100A960A6. CDC100A948A6 1 SWT01612 SWITCH, THERMAL LIMIT, OPEN @ 190° F, CLOSE @ 160° F CUC060A936A6. CUC120A960A6, CDC120A960A6 1 SWT01630 SWITCH, PRESSURE, OPEN @ -1.00 TO -1.08, CLOSE @ -1.22 CUC060A936A6. CDC060A936A6 1 SWT01631 SWITCH, PRESSURE, OPEN @ -1.42 TO -1.50, CLOSE @ -1.62 CDC100A948A6 1 SWT01632 SWITCH, PRESSURE, OPEN @ -1.29 TO -1.37, CLOSE @ -1.51 CUC080A942A6. CUC120A960A6. CDC080A942A6. CDC120A960A6 1 SWT01633 SWITCH, PRESSURE, OPEN @ -1.32 TO -1.40, CLOSE @ -1.54 CUC040A924A6. CUC100A948A6. CDC040A924A6 1 SWT01635 SWITCH, THERMAL LIMIT, OPEN CO 180° F, CLOSE CO 150° F CUCO80A942A6. CUC100A948A6. CDC080A942A6 1 SW7'01649 SWITCH, REVERSE FLOW, OPEN @ 105° F, CLOSE @ 95° F CDC060A936A6, CDC100A948A6. CDC120A960A6 1 SWT01652 SWITCH, THERMAL LIMIT, OPEN @ 230° F, CLOSE @ 200° F CUC040A924A6. CDC040A924A6 1 SWT01729 SWITCH, THERMAL LIMIT, OPEN CO 210° F, CLOSE @ 180° F CDC060A936A6 1 SWT01776 SWITCH, PRESSURE, OPEN @ -1.19 TO -1.27, CLOSE @ -1.41 CUC100A960A6 1 SWT01978 SWITCH, FLAME ROLLOUT. 25A. 240 VAC 1 SWT02685 SWITCH. LIMIT INDUCER CUC040A924A6. CUC060A936A6. CUC080A942A6. CUC100A948A6 CUC100A960A6. CUC120A948A6 1 SWT02686 SWITCH. LIMIT INDUCER CDC040A924A6. CDC060A936A6. CDC080A942A6. CDC100A948A6 CDC120A960A6 1 TRR01729 TRANSFORMER. 35 VA, 115V PRI, 24V SEC CLASS 2 (TNS) 1 VAL07732 VALVE. GAS. NATURAL. 1 STAGE. 24V, 1/2" X 1/2" CONN. SLOW OPENING 1 WHI00491 WHEEL, BLOWER. 9" DIA X 7" WIDTH, .50" BORE. CW CUC040A924A6 1 WHL00496 WHEEL, BLOWER. 10" DIA X 8" WIDTH, .50" BORE. CONVEX. CW CUCOSOA942A6. CDC060A936A6 1 WHL00501 WHEEL, BLOWER, 11.75" DIA X 10.62" WIDTH, .50" BORE, CONCAVE, CW CUC100A960A6. CUC120A960A6. CDC100A948A6. CDC120A960A6 1 WHL00502 WHEEL. BLOWER. 10" DIA X 10" WIDTH. 1/2" BORE. CONCAVE, CW CUC100A948A6 1 WHL02353 WHEEL; BLOWER, 48 BLADES, CW, CONCAVE DISC, 10 X 7 CUC060A936A6. CDC040A924A6 1 1 WHLO1146 WHEEL, BLOWER, 11" DIA X 8" WIDTH, .50" BORE. CONVEX. CW CDCOSOA942A6 1 • = Filters and Fuse not originally shipped with unit. ©American Standard Inc. 2003 2of 2 Since the American - Standard Company has a policy of continuous product improvement, it reserves the right to change specifications and design without notice. The Installation and equipment referred to In this booklet should be done by qualified, experienced technicians. • 4 I UPFLOW MODELS ONLY 1/2" M IPS x-5/8" BARGE I) PVC . FITTING 1/2 PO (2,5 cm) IMPS X 5/8 PO (1,5 RACCORD PVC BARBEL CAB INET WADER X340879P03 NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEARTHAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. UNIT SIZE RETURN AIR , BOTTOM SIDE 1439 CUT ON UNE DO NOT CUT 1 739 :' DO NOT CUT DO NOT CUT 21 ' _ DO NOT CUT CUT ON UNE 2419 DO NOT RUT CUT ON UNE • • Upflow Furnace Models - Filter Installation A.) RETAINING BRACKET INSTALLATION INSTRUCTIONS BOTTOM AIR RETURN - IF THE UNIT IS INSTALLED USING BOTTOM AIR RETURN, NO CHANGE IS REQUIRED WITH BRACKETS. SIDE AIR RETURN - IF THE UNIT IS INSTALLED USING SIDE AIR RETURN, IT IS NECESSARY TO REMOVE THE 2 FILTER BRACKETS FROM THE BOTTOM AND INSTALL ON THE SIDE OF UNIT. BRACKET INSTALLATION . 1) DETERMINE SIDE TO BE USED, AND DRILL THE DESIRED FILTER BRACKET HOLES WITH A 3/16" DRILL IN THE CENTER PUNCHED LOCATIONS. 2) USING A 5/16" NUT DRIVER, REMOVE THE 4 SCREWS HOLDING THE RETAINING BRACKETS TO THE BOTTOM OF UNnT. 3) REINSTALL BRACKETS ON THE SIDE AND REAR OF UNIT AS SHOWN BELOW. B:) INSTAWNG FILTER THE FILTER MAY NEED TO BE CUT TO • FIT THE UNIT DEPENDING ON THE UNIT SIB AND RETURN AIR INLET. A SCORE LINE AND THE WORDS `CUT HERE' ARE LOCATED ON THE END OF THE FILTER. IF YOUR APPLICATION REQUIRES CUTTING THE FILTER, DO SO AS INDICATED BY THE SCORE MARK X340878P02 ATTENTION: INSTALLER • THIS IS A HIGH EFFICIENCY FURNACE WHICH PRODUCES WATER DURING OPERATION. PROPER INSTALLATION IS REQUIRED TO AVOID NUISANCE SHUTDOWNS DUE TO POOR WATER DRAINAGE • THE FURNACE MUST BE INSTALLED LEVEL. THE ONLY ALLOWABLE VARIATION WOULD BE SLIGHTLY TO THE LEFT AND /OR FORWARD IN UPFLOW/DOWNFLOW INSTALLATIONS OR SLIGHTLY TOWARD THE FRONT IN HORIZONTAL INSTALLATIONS. THIS IS NECESSARY FOR PROPER CONDENSATE DRAINAGE • THIS UNIT CONTAINS A SELF DRAINING INDUCER AND DOES NOT REQUIRE AN EXTERNAL DRAIN TEE. A L'ATTENTION DE L'INSTALLATEUR • h • CECI EST UNE CHAUDIERE A HAUTE EFFICACITE QUI PRODUIT DE L'EAU DURANT LE FONCTIONNEMENT. L'INSTALLATION DOIT SE FAIRE DE MANIERE APPROPRIEE POUR EVITER DES ARRETS IMPRODUCTIFS EN RAISON D'UNE MAUVAISE EVACUATION DE L'EAU. • LA CHAUDIERE DOIT ETRE POSE A NIVEAU. LA SEULE VARIATION PERMISE SERAIT LEGEREMENT A GAUCHE ET /OU EN. AVANT DANS LES INSTALLATIONS A FLUX ASCENDANT /DESCENDANT OU LEGEREMENT VERS L'AVANT DANS LES INSTALLATIONS s . HORIZONTALRS.: •CECI EST NECESSAIRE EN VUE D'UNE EVACUATION APPROPRIEE DU CONDENSAT. • CETTE UNITE CONTIENT UN INDUCTEUR A AUTO - EVACUATION ET NE NECESSITE PAS DE TE D'EVACUATION EXTERNE. X340880P01 A NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO, THE QUALITY OF THE DOCUMENT. HORIZONTAL INSTALLATION INS TALLA ?7ON HORIZONTALE WHEN THE FACTORY SUPPLIED 'OFF -SET' (2X3 REDUCING COUPLING) IS USED FOR 3' VENT PIPE INSTALLATION, MAKE SURE THE MARKING 'TOP' IS LOCATED ON THE TOR SIDE OF THE PIPE. QUAND LE RACCORD DE REDUCTION DE 2X3 PO SERT LORS DE L'INSTALLATION D'UN TUYAU D'EVACUATION DE 3 PO (7,6 CM), VEILLEZ A CE QUE LE MARQUAGE (TOP» SE TROUVE SUR LE DESSUS DU TUYAU. LABEL PRECISE SAYS «TOP» "TOP" (HAUT) STRAIGHT SIDE MUST BE ON BOTTOM FOR PROPER CONDENSATE DRAINAGE. LE COTE DROIT DU REDUCTEUR DOLT SE TROUVER AU BAS POUR QUE LE CONDENSAT S'ECOULE CONVENABLEMENT. X341421P02 (PAGE 2 OF 2 ) 10 -01 -2004 MIKE SULLIVAN 3524 STONEWAY N, #7 SEATTLE WA 98103 RE: Permit No. M04 -063 15605 44 AV S TUKW Dear Permit Holder: In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the International Building Code and /or the International Mechanical Code, every permit issued by the Building Division under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, you are hereby advised to: Call the City of Tukwila Permit Center at 206 -431 -3670 to arrange for the next or final inspection. This inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if the project should be considered abandoned. If such determination is made, the Building Code does allow the Building Official to approve a one - dme extension up to 180 days. Extension requests must be in writin± and provide satisfactory reasons why circumstances beyond the applicants control have prevented action from being taken. In the event you do not call for the above inspection and receive an extension prior to 11/09/2004, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, Stefania Spencer, Permit Technician City of Tukwila Department of Community Development Steve Lancaster, Director xc: Permit File No. M04 -063 Bob Benedicto, Building Official Steven M. Mullet, Mayor 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206-431-3670 • Fax: 206- 431 -3665 Documents /routing slip.doc 2-28-02 PERMIT COORD COP "^ DEP I A� R TMENTS: c � fh ktA) /8 -o� Build g Division • Public Works ❑ PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M04 -063 PROJECT NAME: HOBERECHT RESIDENCE SITE ADDRESS: 15605 44 AVENUE SOUTH DATE: 04 -21 -04 X Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # afterIbefore permit is issued Mil . 44% Fire Prevention Structural ❑ REVIEWER'S INITIALS: PERMIT COORD COPY Planning Division Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues., Thurs.) DUE DATE: 04 -22 -04 Complete [( Incomplete ❑ Comments: Not Applicable ❑ Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: TUES /THURS ROUTING: Please Route El Structural Review Required ❑ No further Review Required ❑ REVIEWER'S INITIALS: DATE: DUE DATE: 05 -20 -04 APPROVALS OR CORRECTIONS: Approved ❑ Approved with Conditions [ Not Approved (attach comments) El Notation: DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: gal>1 1 C .IGN :I Q r 25 1 .1.2•17,1Y 61‘,.1 4c r rif7� ". a £ 96 VII,..: . Jc'3S L # / AVM- =OP Vt9E 8.'?IA B` 'IV Qf s ; Anans toga tSo /t _ 3LYct Axi�a33 s SO4t /SO /ti JOoa6S� z� ?' NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEARYHAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. File: M04 -0063 35mm Drawing #1 -2 rF are al of �i:t:�;a�usvay„ FILE COPY I understand that the Plan Check approval subject to errors and omissions and appro plans does not authorize the violation of a adopted code or ordinance. Receipt of co tractor's copy of approved plans acknowle SEPARATE PERMIT REQUIRED FOR: ❑ MECHANICAL I�� ,/ ELECTRICAL IJ PLUMBING GAS PIPING CITY OF TUKWILA BUILDING DIVISION r y ,R .xJ . ' 118110 W 6 J ` u ' J 1 "k LL + 1 g^ < < O n t. l�. I� T IL7i I Dili M I i l ( 7 . G� w 1 z, o- HU �-- Deri �� • 7 S Mme' 4 .. ., • 3 Z -- 024 I , i I 1 1 I 11111l' 1/16 11I In LLi LEI- 1I1I_IIIIIII iii1 I IHII 1 4 I 1111111 11 3 M'yl )4)e. jucTs Pr pi/J IIIIII11 (IIII- I IL III111111111 IIIIIIIII�11111111iIIII IIIIILLIIIIIIJIIIIIII�IIIIIIIIIIIIIIIIJIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII����II�� !! 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