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HomeMy WebLinkAboutPermit M03-031 - MILLER RESIDENCEMILLER RESIDENCE 4715 S 158T" ST M03-031 Parcel No.: Address: Suite No: Tenant: Name: Address: Owner: Name: Address: City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 8108600845 4715 S 158 ST TUKW Contact Person: Name: LENZI, FRANCES Address: 2800 THORNDYKE AVE WEST, SEATTLE, WA Contractor: Name: WASHINGTON ENERGY SERVICES CO Address: 2800 THORNDYKE AVE W, SEATTLE Contractor License No: WASHIES990CW DESCRIPTION OF WORK: REMOVE AND REPLACE GAS WATERHEATER. LIKE FOR LIKE. Value of Construction: $650.00 Type of Fire Protection: N/A Permit Center Authorized Signature: Print Name: doc: Mech MILLER CRAIG 1+ BEVERLY A 4715 S 158TH ST, SEATTLE WA MILLER CRAIG 1+ BEVERLY A 4715 S 158TH ST, SEATTLE WA MECHANICAL PERMIT Permit Number: Issue Date: Permit Expires On: Phone: Phone: 206 282 -4700 Phone: 206 282 -4700 Expiration Date: 02/16/2005 Fees Collected: Uniform Mechnical Code Edition: M03 -031 02/24/2003 08/23/2003 Date: P 2 a z Y -eZ $42.69 1997 I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the perform nce of work. I am authorized to sign and obtain this mechanical permit. Signature: tr�(�C—�� Date: r ' This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. M03 -031 Printed: 02 -24 -2003 z 1Z mo w. 6U 00 co W = J I— (J) u. w O QQ LLQ D. = . Z HO Z 1- w W U � 0= o t— w W U..O 111 Z U o O 1 City of Tukwila • Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 8108600845 Address: 4715 S 158 ST TUKW Suite No: Tenant: MILLER CRAIG J + BEVERLY A PERMIT CONDITIONS Permit Number: M03 -031 Status: ISSUED Applied Date: 02/24/2003 Issue Date: 02/24/2003 1: ** *BUILDING DEPARTMENT CONDITIONS * ** 2: No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 3: All permits, inspection records, and approved plans shall be available at the job site prior to the start of any construction. These documents are to be maintained and available until final inspection approval is granted. 4: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). 5: Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinance of the jurisdiction. No permit presuming to give authority to violate or cancel the provisions of this code shall be valid. 6: Manufacturers installation instructions required on site for the building inspectors review. 7: Fuel burning appliances may not be installed in sleeping rooms, U.M.C. 304.5. 8: Appliances which generate flame, spark or glowing ignition, shall be elevated 18 inches above the floor (U.M.C. 303.1.3.). 9: Water heater shall be anchored to resist earthquake (U.P.C. 510.5). hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provision of any other work or local laws regulating construction or the performance of work. Signature: Date: ( -2 Print Name: doc: Conditions M03 -031 Printed: 02 -24 -2003 z i. '~ w 60 O 0 N w J W O ga � z F F- O w ~ U • 0 ON 0 I- W uJ H - CU co • • O ~ z ' 5 (5 51 Craig M∎IIe,r Property Owners Name: Site Address: Tenant Name: E -Mail Address: Company Name: Mailing Address: Contact Person: E -Mail Address: lapplicationc\permit application (I.200J) U2003 CITY OF TUKWILA Community Development Department Public Works Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. * *Please Print ** Company Name: (.)°SGC) Mailing Address: Q1 1 Or t I Contact Person: France, 1, &fmz ' , E -Mail Address: Page 1 King Co Assessor's Tax No.: c ; i� t�(t (�(•) se15 Suite Number: Floor: )a—' City New Tenant: 0 .... Yes ..No Mailing Address: ' 1 5 s. « h St CONTACT PERSON -�, Name: Fra -f\1QS k&' \Z-L Day c;20(c) - - 7 () ' 6262 'S Mailing Address: 1 [E � nOtg k 7 - W ir - w (,c )I 2 °Pt City State Zip Fax Number: (. State Zip GENERAL: CONTRACTOR.INFORMATION' '. City State Zip Day Telephone: v� OCO Fax Number: Contractor Registration Number: ( A.)P)tom! -1'( ES tct_ Expiration Date: * *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** State Zip City Day Telephone: Fax Number: ENGINEER OF RECORD..; -_All plans must be wet stamped by Engineer of Record Company Name: Mailing Address: City Contact Person: Day Telephone: E -Mail Address: Fax Number: State Zip tBUIGDIIYG' PERMIT I N FQ RMAr t >, i� j:Srj•. �L�� S1S' " ::faa. {f�.��Fi�1� !. 4L } \ Valuation of Project (contractor's bid price): $ Existing Building Valuation: $ Scope of Work (please provide detailed information): Will there be new rack storage? 0... Yes ❑ .. No If "yes ", sec Handout No. for requirements. Provide All Building Areas in Square Footage Below 1" Floor 2 " Floor 3r°, Floor Floors thru' :Basement Accessory Structure' Attached. Garage Detached Garage Attached Carport.. Detached.Carport ; Covered Deck. • Uncovered Deck Existing Interior Remodel Addition to Existing Structure • New : Type of Construction per UBC . .Type of Occupancy per UBC PLANNING DIVISION: Single family building footprint (area of the foundation of all structures, plus any decks over 18 inches and overhangs greater than 18 inches) For an Accessory dwelling, provide the following: Lot Area (sq ft): Floor area of principal dwelling: Floor area for accessory dwelling: *Provide documentation that shows that the principal owner lives in one of the dwellings as his or her primary residence. Number of Parking Stalls Provided: Standard: Compact: Handicap: Will there be a change in use? ❑...Yes ❑ .. No If "yes ", explain: FIRE PROTECTION/HAZARDOUS MATERIALS: ❑ .. Sprinklers ❑...Automatic Fire Alarm ❑...None ❑ .. Other (specify) Will there be storage or use of flammable, combustible or hazardous materials in the building? ❑ .. Yes ❑...No If"yes", attach list of materials and storage locations on a separate 8 -1/2 x 11 paper indicating quantities and Material Safety Data Sheets. UTILITY DISTRICTS: Note: If the utility district is not City of Tukwila, you must provide written verification and approval from that utility district at the time of permit application. Water .. City of Tukwila Water District 0.. Water District #l25 0... Highline Water District 0... City of Renton Water District Sewer ❑.. City of Tukwila Sewer District ❑.. Val Vue Sewer District ❑...City of Renton Sewer District ❑...City of Seattle Sewer District ❑ .. Septic System (If property is served by a septic system, 2 copies of approved septic design from King County Health Department must be submitted at the time of permit application) \applications\pennit application (1-2003) 1/2003 Page 2 Z dd � J U O 0 0 W H N W W 2 u Q rn = d 1— Z Z O W • 0 O u O W W H 0 11 W Z U= O ~ Z IG: RK5 . A ERMI Tr..'x1�jFf �`N['T. t n w� O u� n: ,ti � �r +1: °,'`• >;� 7!w'.,t':'�i� ." : < :'XUy.n fu �,,t.e.'.L '" u •'3 ` :.y 31' 2� , .r. ;h�'^e.a'd�r . 3; -,, : ,;t�> �., {Jt3'. •'F•� ..4•<•* x,:�y .. Scope of Work (please provide detailed information): Street Use: 0 .. Street Use Land Altering and /or Hauling: ❑ .. Land Altering: ❑...Cut Please refer to Public Works Bulletin #1. for fees and estimate sheet. ❑...Channelization /Striping Storm Drainage: ❑ .. Storm Drainage ❑...Flood Control Zone Monthly Service Billing to: Name: Mailing Address: Water Meter Refund/Billing: Name: Mailing Address: applications permit application (1 -2003) 1/2003 Water ... 0 Sewer ... Call before you Dig: 1 -800- 424 -5555 cubic yards ❑...Fill 0 .. Fire Loop/Hydrant (main to vault) #: Size(s): 0... Curb cut/Access/Sidewalk Page 3 City Sewage Treatment 0 City cubic yards ❑ .. Hauling Sewer Information: .. • City of Tukwila Sewer District ❑.. Val Vue Sewer District ❑...City of Renton Sewer District 0 ..City of Seattle Sewer District ❑ .. Sanitary Side Sewer ❑.. Sewer Main Extension ❑ ..Private 0.. Public Water Information: .. • City of Tukwila Water District ❑.. Water District #I25 0... Highline Water District ❑...City of Renton Water District .. • Water Main Extension 0.. Private 0... Public ❑ .. Water Meter/Exempt: Size(s): ❑ .. Deduct 0... Water Only ❑ .. Water Meter Permanent #: Size(s): 0 .. Water Meter Temporary #: Size(s): ❑ .. Est. Quantity: gallons 0.. Landscaping Irrigation ❑ .. Miscellaneous: Day Telephone: State Fire Line .... Zip Day Telephone: State Zip Z � re U to U) -1 1 V) u. W u- (12d W Z � H O Z I— W uj 2 p . U O 0 I— WW 1— H Cu N Z Unit Type:. Qty Unit Type: Qty Unit Type: Qty Boiler /Compressor: Qty Air Handling Unit >= 10,000 CFM Other Mechanical Equipment - 3 / 0 HP /100,000 BTU Furnace >100K BTU Evaporator Cooler 3 -15 HP /500,000 BTU Floor Fumace Ventilation Fan 15 -30 HP /1,000,000 BTU Suspended/Wall/Floor Mounted Heater Ventilation System 30 -50 HP /1,750,000 BTU Appliance Vent Hood 50+ HP /1,750,000 BTU Heat/Refrig/Cooling System Incinerator - Domestic Air Handling Unit <= 10,000 CFM Incinerator — Comm/Ind MECHANICAL MECHANICAL CONTRACTOR INFORMATION Company Name: ' ('—.C) a / 1,� 1 n Mailing Address: ,2 %OC, Th)fnel iO eiVe ( ,l 0 `[ 1 t # c J �' ' City State Zip Contact Person: er e� • 4 -t;�V1 Z(,_, Day Telephone: c 2D 1•P `oZS3 - -1 E -Mail Address: ^^�� Fax Number: Contractor Registration Number: L P\31--1- I �S�I� ,(J Expiration Date: Cy' I ' C * *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** Valuation of Project (contractor's bid price): S (2G s 00 Scope of Work (please provide detailed information): Use: Residential: New .... ❑ Replacement .. Commercial: New .... ❑ Replacement .... ❑ Fuel Type: Electric ❑ Gas ....0 Other: Indicate type of mechanical work being installed and the quantity below: PERMIT/APPLICATION , `Applicable'to all permits in .this application Value of Construction — In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review — Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The Building Official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. 1 HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF JHE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER • AUTHO: . r GENT: Signature: Date Application Accepted: '.application permit application (1.2007) 1/2007 FORMATION 206- 431 =3670 Print Name: f V (/)C . Day Telephone: ) Le — 353 — 1 — C 7s Mailing Address: ,Q030 City State Zip Date Application Expires: Page 4 Fay . ,03 Date: Staff Initials: City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 z RECEIPT W re 2 o Parcel No.: 8108600845 Permit Number: M03 -031 o o Address: 4715 S 158 ST TUKW Status: PENDING N W Suite No: Applied Date: 02/24/2003 Applicant: MILLER CRAIG J +BEVERLY A Issue Date: to u. W O. Receipt No.: R03 -00216 Payment Amount: 42.69 E ¢; d Initials: SKS Payment Date: 02/24/2003 11:45 AM H W User ID: 1165 Balance: $0.00 Z Z 001 Payee: BLUE DOT ? 0 U O co O fi— TRANSACTION LIST: W W Type Method Description Amount = U F- u. 0: Payment Check 003278 42.69 Z V N O z ACCOUNT ITEM LIST: Description doc: Receipt MECHANICAL - RES PLAN CHECK - RES Account Code Current Pmts 000/322.100 34.15 000/345.830 8.54 Total: 42.69 719 02/26 9716 TOTAL 0.0 Printed: 02 -24 -2003 Project: Pi ii AtAl '4414- Type of Inspection: r/A44( me . Address: / «7/5 -- : 45 Sr Date Called: g --/ - ,_3 ' Special Instructions: • . Date Wanted: a.m. Requester: tY/4/0/6-PC Ph9ne No: "..., „, , 7,--70& )-177 - /37‘ ••■• , • . • ' . - • INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 - (206)431-3670 Approved per applicable codes. El Corrections required prior to approval. COMMENT cs•J .0 ( Z) S a\L_ Date: pect r: 1 7.00 REINSPECT! N FEE REQUIRED. Prior to inspection, fee must be id at 6300 Southcenter Blvd., Suite 100. Call to schedule relnspection. Receipt No.: 'Date: ... . ..... era\ Residential Gas Water Heater CA \ S S . 1 For Direct Vent Installation 1 Wk-L33 ■ \o• upa • q USE & CARE MANUAL WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR f eirvA The purpose of this manual is twofold: for the installing contractor, to provide requirements and recommendations for the proper installation and adjustment of the water heater, and for the owner - operator, to explain the features, operation, safety precautions, maintenance and trouble shooting of the water heater. This manual also includes a parts list. Printed in USA It is imperative that all persons who are expected to install, operate or adjust this water heater read the instructions carefully so that they may understand how to do so. Any questions regarding the operation, maintenance, service or war- ranty of this water heater should be directed to the entity from whom it was purchased. If additional information is required, refer to the sec- tion on How to Obtain Service Assistance. Do Not Destroy this Manual. Please read care- fully and keep in a safe place for Future Refer- ence. A Recognize this symbol as an Indication of Important Safety Information! A WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. A FOR YOUR SAFETY! — Do not store or use gasoline or other flammable vapors or liquids or other com- bustible materials in the vicinity of this or any other appliance. To do so may result in an ex- plosion or fire. — WHAT TO DO IF YOU SMELL GAS • Do not try to Tight any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this man- ual. Installation and service must be per- formed by a qualified installer, service agen- cy or the gas supplier. AP10189 -8 (4/97) meral Safety Precauti .._. is Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular attention to the fol- lowing General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bodily injury or death . Should you have any problems understanding the instructions in this manual, STOP, and get help from a qualified installer or service technician or the gas supplier. A WARNING Gasoline, as well as other flammable materials and liquids (adhesives, solvents, etc.), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater. Be sure to read and follow the warning Zabel pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in prop- erty damage, bodily injury, or death. A DANGER Failure to install the vent system and properly vent the water heater to the outdoors as outlined in the Installa- tion Section of this manual can result in unsafe opera- tion of the water heater. To avoid the risk of fire, explo- sion, or asphyxiation from carbon monoxide, never op- erate this water heater unless it is properly vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper installation at ini- tial start -up; and at least annually thereafter. Refer to Maintenance section of this manual for more informa- tion regarding vent system inspections. A DANGER A Vapors from flammable liquids will explode and catch fire causing death or severe burns Do not use or store flammable products such as gasoline, solvents or adhesives in the same room or area near the water heater. Keep flammable products: 1. far away from heater, 2. in approved containers, 3. tightly closed and 4. out of children's reach. Installation: Do not install water heater where flammable products will be stored or used unless the main bumer and pilot flames Water heater has a main bumer and pilot flame. The pilot flame: 1. Is on all the time and 2. will ignite flammable vapors. Vapors: 1. cannot be seen, 2. are heavier than air, 3. go a long way on the floor and 4. can be carried from other rooms to the pilot flame by air currents. are at least 18" above the floor. This will reduce, but not eliminate, the risk of vapors being ignited by the main burner or pilot flame. Read and follow water heater warnings and instructions. If owners manual Is missing, contact the retailer or manufacturer. 2 A DANGER LIQUEFIED PETROLEUM MODELS — Propane, or LP gas, must be used with great caution. • It is heavier than air and will collect first in lower areas making it hard to detect at nose level. • Make sure to look and smell for LP leaks before at- tempting to light appliance. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too. • Gas detectors are recommended in LP applications and their installation should be in accordance with the manufacturer's recommendations and /or local laws, rules, regulations or customs. • It is recommended that more than one method be used to detect leaks in LP applications. IF LP GAS IS PRESENT OR SUSPECTED: • DO NOT attempt to find the cause yourself; • DO NOT try to light any appliance; • DO NOT touch any electrical switch; • DO NOT use any phone in your building. • Leave the house immediately and make sure your fam- ily and pets leave also. • Leave the doors open for ventilation and contact the gas supplier, a qualified service agency or the fire de- partment. • Keep the area clear until the service call has been made, the leak is corrected, and a qualified agency has determined the area to be safe. A WARNING Both LP and natural gas have an odorant added to help detection. Some people may not physically be able to smell or recognize this odorant. If unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade ", which causes the odorant to "fade ", or diminish in intensi- ty can also hide or camouflage a gas leak. A DANGER Water heaters utilizing Liquefied Petroleum gas (LP) are different from natural gas models. A natural gas heater will not function safely on LP gas and vice versa. No attempt should ever be made to convert a heater from natural gas to LP gas. To avoid possible equipment damage, personal injury or fire: DO NOT connect this water heater to a fuel type not in accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These units are not certified for any other type fuel. A WARNING LP appliances should not be installed below -grade (for example, in a basement) if such installation is prohibit- ed by federal, state and /or local laws, rules, regulations or customs. z Z UO co • LLJ - _ • u. H w u _ fA � = 1 _ w z = ZI- U.1 w U � O N w H � • O W z - • I 0 z Temperature Time to Produce Serious Burn 120° F. More than 5 minutes 125° F. 1 to 2 minutes 130° F. About 30 seconds 135° F. About 10 Seconds 140° F. Less than 5 seconds 145° F, Less than 3 seconds 150° F. About 1 seconds 155° F. About 1 second Aenerai Safety PrecauTans WATER TEMPERATURE ADJUSTMENT - Safety and en- ergy conservation are factors to be considered when se- lecting the water temperature setting of water heater's thermostat. Water temperatures above 125 °F. can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. NOTE: Households with small children, disabled, or el- derly persons may require a 120 °F. or lower thermostat setting to prevent contact with "HOT" water. A DANGER 1 HOT tl. � Water temperature over 125 °F can cause severe burns instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. See instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are available, see manual. Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the thermometer. 3 The following chart may be used as a guide in determin- ing the proper water temperature for your home. TIME / TEMPERATURE RELATIONSHIPS IN SCALDS The temperature of the water in the heater can be regu- lated by setting the temperature dial on front of the ther- mostat. To comply with safety regulations the thermo- stat was set at its lowest setting before water heater was shipped from the factory. The illustration below details the approximate water temperature for each mark on the Ther- mostat Temperature Dial. "Danger Range" j "Safety Range" 130°F. (Approx.) 140 °F. (Approx.) 150 °F. (Approx.) 160 °F. (Approx.) Table courtesy of Shriners Burn Institute A DANGER 120 °F. (Approx.) 110 °F. (Approx.) 100°F. (Approx.) 90 °F. (Approx.) 80°F. (Approx.) 70 °F. (Approx.) 60 °F. (Approx.) There is a Hot Water SCALD Potential if the thermostat is set too high. Mixing valves for reducing point of use water temperature by mixing hot and cold water in branch water lines are available. Contact a licensed plumber or the local plumb- ing authority for further information. A WARNING Read and Review this entire Manual with special emphasis on the Venting Section (Pages 5 - 6) and Operation Section (Pages 9 -11) prior to any installation work The location chosen for the water heater must take into consideration the following: LOCAL INSTALLATION REGULATIONS This water heater must be installed in accordance with these instructions, local codes, utility company requirements, and/or in the absence of local codes, the latest edition of the American National Standard, National Fuel Gas Code, a copy of which can be purchased from either American Gas Association, 1515 Wilson Blvd., Arlington, VA 22209 as booklet Z223.1 or National Fire Prevention Association, Batterymarch Park, Quincy, MA 02269 as booklet NFPA No, 54. LOCATION A. This water heater is of the direct vent design. All air for combustion and all products of combustion are routed through the ducting provided, di- rectly from and to the outside of the building. It therefore must be lo- cated next to the outside wall, within the range of the telescopic ad- justments illustrated in Fig. 3F and 3G. DO NOT attempt to extend the air supply tube or inner flue vent tube beyond the dimensions shown. B. Choose a tentative location where the vent terminal, when installed outside on the exterior wall, will be at least nine (9) inches from any opening through which flue gases could enter a building (door, win- dow, etc.) and 18 inches from any overhang, building corner or other ir- regularity. Do not locate the vent terminal under any deck or patio struc- ture. The bottom of the vent terminal cap should be at least 12 inches above grade (higher in areas of heavy snowfall). Additionally, the vent terminal should be located at least 36" above any forced air inlet into the building within ten (10) feet of the terminal. (Refer to Fig. 2. for details.) The minimum clearance from combustible construction is 0 inches from rear and top air tubes; 1" sides; and 3" from front of control. If the clear- ances stated on the Instruction / Warning label, located on front of heater differ from the aforementioned clearances, install heater ac- cording to the clearances stated on the Instruction / Warning label. A WARNING "Combustible construction" refers to adjacent walls and ceilings, and should not be confused with combustible or flammable products and materials. Combustible and /or flammable products should never be stored in the vicinity of this or any gas appliance. C. Water heater may be installed on combustible floors, but not directly on carpeting. If the water heater must be installed on carpeting, place a metal or wood panel beneath water heater, extending beyond its full width and depth at least 3 inches in all directions. If the water heater is installed in an alcove or closet, the entire floor must be covered by the panel. D. A gas tired water heater should not be installed in a space where liquids which give off flammable vapors are to be used or stored. Such liquids include gasoline, LP gas (butane and propane), paint or adhesives and their thinners, solvents or removers. Because of natural air movement in a room or other enclosed space, flammable vapors can be carried some distance from where their liquids are being used or stored. The open flame of the water heater's pilot light or main burner can ignite Introduction these vapors causing an explosion or fire which may result in severe burns or death to those in range, as well as property damage. For these reasons installation of a gas fired water heater in a garage is not de- sirable. 4 A WARNING If a location in a garage is the only alternative, the gas water heater should be installed so that the open flame of the pilot and main burn- er are no less than 18 inches above the garage floor, unless specifi- cally exempted from this by local code, rule, regulation or custom. Raising the gas fired water heater will reduce but not eliminate the possibility of lighting the vapor of any flammable liquids which may be improperly stored or accidentally spilled. The water heater must be located or protected so it is not subject to physical damage, for example, by moving vehicles, area flooding etc. Stand Kits to raise the water heater the required 18" above the floor are available from the distributor or store where the water heater was purchased. Request "Stand Kit, Part Number AS29061 ". A CAUTION The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adjacent to it or to lower floors of the structure.When such areas cannot be avoid- ed, it is recommended that a suitable catch pan, adequately drained be installed under the water heater. A — Diameter of water heater plus 2' min. B — Maximum 1•R' To open drain, line should be at least %' ID and pitched for proper drainage. Figure 1. — Auxiliary Catch Pan NOTE: Auxiliary catch pan installation MUST conform to local codes. Catch Pan Kits are available in 16", 19", 22 ", 24 ", and 26;4" diameters from the distributor or store where the water heater was purchased. E. CORROSIVE ATMOSPHERES —The water heater should not be in- stalled near an air supply containing halogenated hydrocarbons. For example,the air in beauty shops, drycleaning establishments, photo processing labs, and storage areas for liquid and powdered bleaches or swimpool chemicals often contain such hydrocarbons. The air there maybe safe to breathe, but when it passes through a gas flame, cor- rosive elements are released that will shorten the life of any gas burn- ing appliance. Propellants from common spray cans or gas leaks from refrigeration equipment are highly corrosive after passing through a flame. The limited warranty is voided when failure of water heater is due to a corrosive atmosphere. (Reference is made to the limited war- ranty for complete terms and conditions.) • i Y . ..0 «a•+.- W.+v.- LwJa°.a.,.`'y: lw 1.i7X2 Installation 1. Make certain to observe the vent location limitations shown in Figure 2. 2. INSPECT SHIPMENT — There may be hidden damage caused by tran- sit. Check to be certain all parts of the venting system, as shown in Fig- ures 3A through 3M , are present. Inspect the upper and lower air inlet boxes, rear air tube and all parts of the venting system. A CAUTION If there are any damaged parts, DO NOT install this water heater. Re- port any shortage to your distributor or damage to your carrier. Note: The four fasteners that are required to secure the vent cap to the external wall are not provided. These should be screw type (not nails) chosen for the type of construction and obtained lo- cally. 18" 3 0 .° • Min. .0. . 0 . o G 0 a L d E ct fir= d m c — 7 N C — 9' Min. Within 10 feet 12' Min. above grade (Higher in Areas of Heavy Snowfall) Vent Terminal must be located at least 9" from Windows, Doors, or any other Opening through which flue gases could enter the building. / Vent Terminal must be located at least 36' above any Forced Air Inlet into the building with- in 10 feet of the Vent Terminal NOTE: Do NM locate the Vent Terminal under any deck or patio structure. 36" Min. Any Forced Air inlet into the building Figure 2. — Vent Location Limitations 3. VENT CONNECTIONS —After the location for the vent terminal has been selected as outlined in Figure 2, use the following illustrations for simple installation; 6' Diameter-.....4 Floor 67 1 1 1 1 f il 1 1 I 1 I I I 1 1 1 1 f 1 I I 1 1 1 1 1 1 1 r 1 I Figure 3A — Locating Clearance Hole for Vent A. Cut a clearance hole, approximately 6 inches in diameter, through the exterior wall for the 5 inch diameter air tube. (Refer to Figure 3A.) Figure 3 B — Moving water heater to its final installed location. B. Move the water heater to its final installed location. Make certain clear- ances from combustible material are observed. * * Seal with Silicone Sealant * Figure 3 C — Installing 3" Steel Elbow C. Place the 3 inch steel elbow on the water heater flue pipe and press it firmly down ward until seated and pointed in the desired direction. Apply silicone sealant as shown in Fig. 4. 5' 90° Elbow (Aluminum) 3' 90° Elbow (Steel) Figure 3 D — Installing 5" Aluminum Elbow D. Install the 5 inch aluminum elbow over the 3 inch steel elbow. Be cer- tain both are pointed in the desired direction with the 3 inch centered in- side the 5 inch elbow. 8 Sheet Metal Screws 3" 90° Elbow (Steel) Figure 3 E — Leveling and attaching 5" Aluminum Elbow E. As an aid to leveling the 5 inch elbow, temporarily place the 5 inch slid- ing tube onto the elbow. When leveled, drill a Y" inch diameter hole through the elbow into the collar at the front and back. Secure with the two #8 sheet metal screws provided. Place the finishing collar on the 5 inch elbow, as it will be positioned later. Figure 3 F — P acing Main Vent Tube through Exterior Wall F. (1) Extend the 3 inch tube assembly to its maximum installed length, 20 -24 inches. (2) Place the main vent tube through the hole in the ex- ternal wall to the outside. (3) Place the inner sliding tube fully onto the 3 inch elbow. (4) Apply silicone sealant as shown as shown in Fig. 3 F. Figure 3 G — Assembling the 5" Tube / Base Assembly G. (1) Attach the 5 inch main tube to the vent cap base. (2) Drill a %" inch hole through the tube into the collar of the base. (3) Secure with a #8 sheet metal screw, furnished. Repeat with a second hole and screw approximately 180° from the first. (4) Reinstall the 5 inch inner sliding section at its maximum extended length, 19 -' inches. Vent Terminal Base (Outside) \ Figure 3 H — Attaching the 5" Main Tube Outside Wall H. (1) From the outside of the building, insert the 5 inch tube /base as- sembly through the hole in the exterior wall and onto the 5 inch elbow. (2) Then seat the vent terminal base onto the wall. Installation 6 + ++ Screw Anchors * Seal with Silicone Sealant 5" Tube 3" Tube +++ J2 Vent Terminal Base Figure 3 J — Securing Vent Cap / Base Assembly to the Exterior Wall J. (1) Next place the 3 inch main tube fully onto the collar of the vent cap. Then seat the cap against the base. (2) Secure the vent cap /base as- sembly to the exterior wall with four screw anchors appropriate for the type of wall construction. The 5 inch tube should be essentially level. However, a small amount of upward or downward pitch will not affect op- eration. (3) Caulk the junctions of the vent terminal base and the ex- terior wall with silicone sealant.. Finishing Collar (Inside) 5" 90° Elbow (Aluminum) N O Vent Terminal Base (Outside) N Vent Terminal Cap (Outside) Outside Wall Sheet Metal Screws * Seal with Silicone Sealant Figure 3 K, L & M — Final Assembly and Sealing of the Vent System K. Position and fasten the finishing collar, previously installed on the 5 inch elbow, against the wall to close the opening around the tube. L. (1) Make certain the 5 inch inner sliding air tube has been fully engaged onto the 5 inch elbow. (2) Drill two 1/8" inch holes (180 °apart) in the junction of the two joints in the five inch tube. (3) Fasten with four #8 sheet metal screws furnished. M. Seal all the 5 inch tube joints with silicone sealant including the elbow joint to the collar on the heater's air supply box. 4. WATER SUPPLY CONNECTIONS — Refer to Fig . 4 for suggested typical installation. The installation of unions or flexible copper con- nectors is recommended on the HOT and COLD water lines so that the water heater may be easily disconnected for servicing if necessary. The HOT and COLD water connections are clearly marked. Install a shut -off valve in the cold water line near water heater. Determine if there is a check valve in the cold water supply line. It may Heat Trap 6" Min. Hot Water Outlet to Fixtures Manual Gas Shut -Off To Gas Supply Ground Joint Union Sediment Trap Temperature and Pressu e Relief Valve Cap Air Tube Auxiliary Catch Pan Union Vent Terminal Cap (Outside) Heat Trap 6" Min. Shut -Off Valve To Cold Water Supply Relief Valve Discharge Line to Suitable Open Drain Thermostat Jacket Door Air Gap - 6" Drain Valve Figure 4. —Typical Installation have been installed as a separate component or it may be part of a pressure reducing valve, water meter or water softener. A check valve located in the cold water inlet line can cause a "closed" water system. A closed system prevents the water, as it is being heat- ed, from expanding back into the cold water supply line. Pressure can build up within the heater causing the relief valve to operate during a heating cycle. This excessive operation can cause premature failure of the relief valve and possibly the heater itself. Replacing the relief valve will not correct the problem. A method of pre- venting pressure build -up is to install an expansion tank in the cold water supply line between the heater and the check valve. Contact your installing contractor, water supplier or local plumbing inspector on how to control this situation. IMPORTANT!! Do not apply heat to the cold water supply fit- ting. If sweat connections are used, sweat tubing to adapter before fitting adapter to cold water inlet of heater. Any heat ap- plied to the cold water inlet will permanently damage the dip tube. 4. RELIEF VALVE —A new combination pressure and temperature relief valve, complying with the Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, must be installed in the opening provided on the water heater, at the time of installation. (Refer to Fig. 4.) No valve of any type should be installed between the relief valve and tank. Local codes shall govern the instal- lation of relief valves. Installation The pressure rating of the relief valve must not exceed 150 PSI, the maximum working pressure of the water heater as marked on the rat- ing plate. 7 The BTUH rating of the relief valve must equal or exceed the BTUH input of the water heater as marked on its rating plate. Connect the outlet of the relief valve to a suitable open drain. Piping used should be of a type approved for hot water distribution. The dis- charge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage (by gravity) of the relief valve and discharge line. The end of the discharge line should not be threaded or concealed and should be protected from freezing. No valve of any type, restriction or reducer coupling should be installed in the discharge line. 5. TO FILL WATER HEATER — Make certain drain valve is closed. Open shut -off valve in cold water supply line. Open each hot water faucet slowly to allow air to vent from the water heater and piping. A steady flow of water from the hot water faucet(s) indicates a full water heater. A WARNING Tank MUST be full of water before water heater is turned on. The water heater's warranty does not cover damage or failure resulting from op- eration with an empty or partially empty tank (dry fired). 6. GAS SUPPLY —The branch gas supply line to the water heater should be clean %" black steel pipe or other approved gas piping material. A ground joint union or ANSI design certified semi -rigid or flexible gas appliance connector should be installed in the gas line close to the water heater, and a manual gas shut -off valve should be installed in the gas line prior to the union. The manual gas shut -off valve should be at least 5 feet above the floor and readily accessible for turning on or off. A sediment trap should be installed at bottom of the gas line. (Refer to Fig. 4.) A CAUTION Do not attempt to convert this water heater for use with a different type of gas other than the type shown on the rating plate. Such con- version could result in hazardous operating conditions. Compound used on threaded joints of the gas piping must be of the type resistant to the action of liquefied petroleum gas. Use compound sparingly on male threads only. Do not use excessive force (over 31.5 Ft. Lbs.) in tightening the pipe joint at the thermostat inlet, particularly if teflon pipe compound is used, as the valve body may be damaged. The inlet gas pressure to the water heater must not exceed 14" w.c. for Natural gas (an L.P. version of this model is not available). For purposes of input adjustment, the minimum inlet gas pressure (with main bumer on) is shown on the water heater rating plate. If high or low gas pressures are present, contact your gas supplier for correction. 7. LEAK TESTING — The water heater and its gas connections must be leak tested at normal operating pressures before it is placed in opera- tion. Turn on the manual gas shut -off valve near the water heater (Refer to Fig.4). Use a soapy water solution to test for leaks at all connections (y,:. • -,ice ..;,�i . >. �.� .. 4:.�z .i.: z w re 2 W V U cn 0 w = F- u. WO 2 aa LL rn � W z � 1- O z I— w w 0 0 — D I— W H� O w z — I 0 z and fittings. Bubbles indicate a gas leak that must be corrected. The factory connections to the thermostat should also be leak tested after the water heater is placed in operation. A WARNING Never use open flame to test for gas leaks, as bodily injury, property damage or death could result. PRESSURE TESTING THE GAS SUPPLY SYSTEM — The water heater and its manual gas shut -off valve must be disconnected from the gas supply piping system during any high pressure testing of that system at pressures in excess of /2 psi (14" W.C.). The water heater must be isolated from the gas piping system by closing the manual gas shut -off valve (Refer to Fig. 4), during any pressure testing of the gas supply piping at pressures equal to or less than :psi (14" W.C.). A WARNING The manufacturer's warranty does not cover any damage or defect caused by installation, attachment or use of any type of energy sav- ing or other unapproved devices (other than those authorized by the manufacturer) into, onto or in conjunction with the water heater. The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property. The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices. A. Water Heater Location ❑ Close to outside wall. ❑ Indoors and protected from freezing temperatures. ❑ Proper clearance from combustible surfaces observed and water heater not installed on carpeted floor. ❑ Sufficient fresh air supply for proper operation of water heater. Cl Air supply free of corrosive elements and flammable vapors. ❑ Provisions made to protect area from water damage. ❑ Sufficient room to service heater. B. Water Supply ❑ Water heater completely filled with water. ❑ Water heater and piping air vented. ❑ Water connections tight and free of leaks. Installation 8 If local codes require external application of insulation blanket kits, the instructions included with the kit must be carefully followed. A CAUTION Application of any external insulation to this water heater will require careful attention to the following: • Do not apply insulation to top of water heater, as this will interfere with the safe operation of the draft hood. • Do not cover burner access panel, thermostat/gas valve or pres- sure and temperature relief valve. • Do not cover operating instructions or warning labels attached to the water heater nor attempt to relocate them on the exterior of the insulation blanket. • Do not apply insulation to bottom or the 2" space between the bottom pan of the water heater and the floor, as this area must be unobstructed so as not to restrict combustion air flow to the burn- er. • Do inspect the insulation blanket frequently to make certain it has not sagged and is restricting the combustion air to the bottom of the water heater, as this could result in an unsafe oper- ating condition. Installation Check List C. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and dis- charge line run to open drain. ❑ Discharge line protected from freezing. D. Gas Supply ❑ Gas line equipped with shut -off valve, union and drip leg. ❑ Approved pipe joint compound used. ❑ Soap and water solution used to check all connections and fittings for possible gas leak. ❑ Gas Company inspected installation (if required). E. Venting ❑ Flue baffle properly hung in top of heater's flue. ❑ Air tube and vent tube properly installed. ❑ Vent terminal, air tube sealed with caulk. ❑ Air tube securely fastened with screws. Operation Before operating this water heater, be sure to read and follow the instructions on the label pictured below and all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in unsafe operation of the water heater resulting in property damage, bodily injury, or death. Should you have any problems reading or following the instructions in this manual, STOP, and get help from a qualified person. 1. LIGHTING PROCEDURE — Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat. FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or Toss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE PUTTING THIS APPLIANCE INTO SERVICE — Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: • Do not try to light the appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. OPERATING INSTRUCTIONS 1. STOP! READ THE SAFETY INFORMATION ABOVE ON THIS LABEL. 2. TURN GAS COCK KNOB CLOCKWISE TO "OFF" POSITION. RED BUTTON GAS COCK KNOB INDEX TEMPERATURE DIAL 3. TURN TEMPERATURE DIAL COUNTER CLOCKWISE t` TO LOWEST SETTING 4. REMOVE OUTER JACKET DOOR 5. WITH A PHILLIPS SCREWDRIVER, REMOVE TWO SCREWS FROM RIGHT SIDE OF HINGED INNER DOOR, THEN OPEN. 6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU THEN SMELL GAS, STOP! FOLLOW "6" IN THE SAFETY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO THE NEXT STEP. 7. FOLLOW THE METAL TUBES FROM GAS CONTROL THRU THERMOCOUPLE DOOR OPENINGS. THE PILOT IS LOCATED DIRECTLY BELOW THE BURNER ON THE RIGHT HAND SIDE. TO TURN OFF GAS TO APPLIANCE 1. TURN TEMPERATURE DIAL COUNTER CLOCKWISE ( TO LOWEST SETTING. 2. TURN GAS COCK KNOB CLOCKWISE • TO "OFF POSITION. • If you cannot reach your gas supplier, call the fire de- partment. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, don't try to repair !t, call a qualified service technician. Force or attempted repair may result in fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas valve that has been under water. 8. TURN THE GAS COCK KNOB COUNTER CLOCKWISE t` TO "PILOT" POSITION. 9. PUSH DOWN ON THE "RED BUTTON" UNTIL IT COMES TO REST ON THE TOP OF CONTROL. IT MUST CLEAR THE NOTCH PROVIDED IN THE "GAS COCK KNOB ". HOLD "RED BUTTON" DOWN AND LIGHT THE PILOT WITH A MATCH. CONTINUE TO HOLD THE "RED BUTTON" IN FOR ABOUT ONE (1) MINUTE AFTER THE PILOT IS LIT . RELEASE BUT- TON AND IT WILL POP BACK UP. PILOT SHOULD REMAIN LIT. IF IT GOES OUT, REPEAT STEPS 2 THROUGH 8. • IF THE BUTTON DOES NOT POP BACK UP WHEN RE- LEASED, STOP AND IMMEDIATELY CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER. • IF THE PILOT WILL NOT STAY LIT AFTER SEVERAL TRIES, TURN THE "GAS COCK KNOB" TO "OFF" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER. 10. ONCE THE PILOT FLAME IS ESTABLISHED REPLACE AND PILOT TIGHTEN THE (2) SCREWS IN THE RIGHT HAND SIDE OF BURNER THE HINGED DOOR. 11. REPLACE THE OUTER JACKET DOOR. 12. TURN "GAS COCK KNOB" COUNTERCLOCKWISE TO "ON ". 13. TURN THE TEMPERATURE DIAL TO THE DESIRED SETTING. 9 _' ......,...e.. x...... f...<. a,.'. i�..,_ i:: oi'.. .Gu:,�v`1s Temperature Time to Produce Serious Burn 120° F. More than 5 minutes 125° F. 11/2 to 2 minutes 130° F. About 30 seconds 135° F. About 10 Seconds 140° F. Less than 5 seconds 145° F. Less than 3 seconds 150° F. About 11/2 seconds 155° F. About 1 second A. Do turn off manual gas shut -off valve if water heater has been subjected to over heating, fire, flood, physical damage or if gas supply fails to shut off. B. Do Not turn on water heater unless it is filled with water. C. Do Not turn on water heater if cold water supply shut -off valve is closed. D. Do Not store or use gasoline or other flammable vapors and liquids, such as adhesives or paint thinner, in vicinity of this or any other appliance. If such flammables must be used, open doors and windows for ventilation, and all gas burning appli- ances in vicinity should be shut off, including their pilot lights, to avoid vapors igniting. NOTE: Flammable vapors may be drawn by air currents from surrounding areas to the water heater. SAFETY PRECAUTIONS E. Do not allow combustible materials such as newspaper, rags or mops to accumulate near water heater. F. If there is any difficulty in understanding or following the OP- ERATION or MAINTENANCE instructions, it is recommended that a qualified person or serviceman perform the work. Hydrogen gas can be produced in a hot water system served by A CAUTION this water heater that has not been used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EX- TREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. If hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the time it is open. 2. WATER TEMPERATURE SETTING— The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat. (Refer to Fig. 5.) The thermostat was adjusted to its lowest setting before water heater was shipped from the factory. A set- ting of 130 °F., or lower if local codes require, is recommended as a starting point. The wide reference mark near "Warm" on rim of temperature dial, rep- resents an approximate water temperature of 120 °F. The long wide ref- Red Button 130° F. (Approx.) 140° F. (Approx ) 150° F. (Approx.) 160° F. (Approx.) Gas Cock Knob 120° F. (Approx.) 110° F. (Approx.) 100° F. (Approx.) 90° F. (Approx.) 80° F. (Approx.) 70° F. (Approx.) 60° F. (Approx.) Figure 5 — Thermostatic Gas Valve erence mark, to the left, represents an approximate water temperature of 130 °F. Each reference mark above or below these points indicates an approximate change of 10 °F. Operation 10 Safety and energy conservation are factors to be considered when se- lecting the water temperature setting of water heater's thermostat. The lower the setting the greater the safety and savings in energy and op- erating cost. TIME / TEMPERATURE RELATIONSHIPS IN SCALDS A DANGER HOTTER water increases the risk of scald injury. Table courtesy of Shriners Burn Institute NOTE: Households with small children or invalids may require a 120 °F. or lower thermostat setting to prevent contact with "HOT" water. Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the thermome- ter. Mixing valves for reducing point of use water temperature by mixing hot and cold water are readily available. Contact a qualified plumber or the local plumbing authority for further information. 3. ADJUSTMENTS —There are no user adjustments (other than water temperature selection) required on this water heater. The thermostat- is valve is equipped tor total regulation of the main burner and pilot gas pressures. The burner does not require adjustment. .^� HIGH ALTITUDE— Ratings of gas appliances are based on sea level operation and need not be changed for installations at elevations up to 2,000 feet. For installations above 2,000 feet, the input must be re- duced per the National Fuel Gas Code for each 1,000 feet above sea level. Contact the local gas supplier for further information. Operation 4. EMERGENCY SHUTDOWN— A WARNING Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. If water heater has been subjected to fire, flood, or physical damage turn off the manual gas control (shut -off) valve, and do not operate the water heater again until it has been checked by qualified personnel. NOTE: Replace any part of the gas control system which has been under water. 5. SAFETY CONTROLS —The thermostat is constructed with a built in safety shutoff device designed to shut off the gas supply to the burner in the event the pilot flame is extinguished for any reason. The ther- mostat is equipped with single use gas shut -off device that will shut oil the gas supply to the burner, if the water in the water heater exceeds normal operating temperatures. Refer to the Trouble Shooting Section of this manual, or contact your dealer for service. 6. CONDENSATION— Condensation can form on the tank when it is first filled with cold water. The condensation might also occur with a heavy water draw and very cold inlet water. Drops of water falling on the burn- er can produce a sizzling or pinging sound, and water may also be seen beneath the water heater. This condition is not unusual, and will dis- appear after the water in the water heater becomes heated. If, howev- er, the condition is continuous, examine the piping and fittings for pos- sible leaks. 7. VACATION AND LONG TIME SHUT -DOWN — If the water heater is to remain idle for an extended period of time, the gas should be turned off to conserve energy. The water heater and piping should be drained if they might be subjected to freezing temperatures. NOTE: Refer to hydrogen gas caution, Safety Precautions. After a very long shut -down period, the water heater's operation and controls should be checked by qualified service personnel. Make cer- tain the water heater is filled before placing it again in operation . 8. DRAINING WATER HEATER— A CAUTION Shut off gas at thermostat gas cock or supply line manual shut -off valve before draining water from the water heater. In order to drain water, turn off cold water supply, then it is necessary to open a hot water faucet or lift the handle on the relief valve to admit air to the tank. Attach a garden hose to the drain valve on the water heater and direct the stream of water to a drain where it will do no dam- age. A DANGER The water drained from the tank may be hot enough to present a SCALD HAZARD and should be directed to a suitable drain to prevent injury or damage. 9. ANODE —This water heater is equipped with an anode rod designed to prolong the life of the glass lined tank. The anode rod is slowly con- sumed catholically protecting the glass lined tank, thereby eliminating or minimizing corrosion. Water sometimes contains a high sulfate and /or mineral content and together with the cathodic protection process can produce a hydrogen sulfide or rotten egg odor in the heated water. Chlorination of the water supply should minimize the problem. NOTE: Do not remove the anode rod from the water heater's tank, except for inspection and /or replacement, as permanent removal will shorten the life of the glass Tined tank and effect the water heater warranty. Maintenance Properly maintained, your water heater will provide years of dependable trouble free service. It is suggested that a regular routine maintenance program be established and followed by the user. It is further recommended that a periodic inspection of the thermostat, burner, relief valve, internal flueway and venting system should be made by service personnel qualified in gas appliance repair. 1. ROUTINE PREVENTATIVE MAINTENANCE A. Inspect gas venting system to make certain vent terminal (outside structure) is securely attached and free of obstructions. Inspect air tube to make certain its components are securely fastened, caulked and are in good condition. Make certain inner door on water is securely fastened. 11 The burner, burner supply tube , pilot tube, thermocouple and inner door can be removed as one piece. With the gas turned off at the gas supply manual shut -off valve, remove the water heater jacket outer door, remove the six sheet metal screws holding the inner door to the water heater. Disconnect the burner supply tube , pilot supply tube and thermocouple from the water heater thermostat. Do not remove the two screws that fasten together the right and left halves of the inner door. Remove the burner and inner door assembly. To replace assembly, reverse the above procedure. Tighten all con- nections and leak test using a soapy water solution. DO NOT use open flame to leak test gas connections as a fire or explosion might result, causing property damage, bodily injury or death. Make certain inner door gaskets are properly positioned and are in good condition. This is most important! Refer to lighting instructions and replace outer door on water heater jacket. z = �.. w 00 J CO u_ w = w f- z � I— O w ~ U � ON O wW u" w O~ z ;.., A CAUTION For your safety, this work should be performed ONLY by qualified service personnel, as It involves disconnection of gas piping and leak testing. B. Visually inspect the burner annually, while firing, and pilot burner flame with main burner off. (Refer to Fig. 6 for normal flame pattern.) If any un- usual burner operation is noted, the water heater should be shut off until qualified service assistance can be obtained. Figure 6. — Main Burner and Pilot Flame Pattern For cleaning, remove the burner from the water heater. A vacuum clean- er can be used on the burner and floor shield inside the water heater. The burner can also be cleaned by scrubbing with mild detergent. A CAUTION For your safety, cleaning of main burner should be performed ONLY by qualified service personnel, as it involves disconnection of gas piping and leak testing. C. The area near the water heater must be kept free of flammable liquids such as gasoline or paint thinners, adhesives and other combustible materials. D. For adequate combustion (proper burner operation) and ventilation, make certain the flow of air to the water heater is not obstructed. Maintenance E. At least once a year, lift and release the lever handle on the tempera- ture pressure relief valve, located near the top of the water heater, to make certain the valve operates freely and allow several gallons to flush through discharge line. Make certain the discharged water is di- rected to an open drain. NOTES 12 A DANGER Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water re- leased by this valve. The water may be hot enough to create a SCALD hazard. The water released should be directed to a suitable drain to pre- vent injury or damage. NOTE: If the temperature and pressure relief valve on the water heater discharges periodically, this may be due to thermal ex- pansion in a "Closed" water system. Contact the water supplier or your plumbing contractor on how to correct this. DO NOT plug the relief valve outlet. F. A water heater's tank can act as a settling basin for solids suspended in the water. It is, therefore, not uncommon for hard water deposits to accumulate in the bottom of the tank. Deposits should not be allowed to accumulate as this can affect the service life of the water heater. It is suggested that a few quarts of water be drained from the water heater's tank every month. If sufficient hard water deposits accumu- late, a rumbling or pounding sound can occur. There is no danger in- volved and the efficiency of the water heater is not seriously affected, but the noise can be annoying. Your plumbing contractor should be contacted to clean the tank of these deposits. G. Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a pounding "water hammer" sound. "Water ham- mer" can be described as a banging noise heard in a water pipe fol- lowing an abrupt alteration of the flow with resulting pressure surges. Strategically located risers in the water pipe system can be used to minimize the problem. Also water hammer arresting devices are usu- ally available from your plumber or local plumbing supply store. 2. ANODE ROD INSPECTION —The anode rod should be removed from the water heater's tank annually for inspection and replaced when more than 6" of core wire is exposed at either end of the rod. Refer to Fig. 4 for anode rod location. Make certain cold water supply is turned off be- fore removing anode rod. z Z .J 00 co o co W J = CO W w to � w z = H H Z H U • � O E/2 w w H� O cu O ( 1 ) . O '- z Replacement Parts Li Direct Vent Models Natural Gas ONLY Instructions for placing a Parts Order: Address parts orders to the distributor or store from where the heater was purchased. All parts orders should include: 1. Model number and Serial number of heater (from rating plate). 2. Specify type of gas (Natural or LP) as listed on rating plate. 3. Part Description (as noted below) and number of parts desired. Ref. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 12A 13. 14. 15. 16. 17. 18. 19. 20. 21. Part Description Thermostat Pilot Supply Tube Thermocouple Burner Supply Tube Burner Orifice Bumer Pilot Burner Drain Valve Shroud Drain Valve Jacket Door Inner Door Flue Baffle Flue Baffle Hanger Anode Rod Dip Tube Dip Tube Gasket Upper Air Inlet Box Air Tube Elbow Sliding Air Tube Main Air Tube Vent Terminal Cap T &P Relief Valve Qty. Req'd 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 A CAUTION For your safety, DO NOT attempt repair of gas piping, thermostat, burners, vent connectors or other safety devices. Refer repairs to qualified service personnel. 13 NATURE OF TROUBLE POSSIBLE CAUSE SERVICE Unable to light pilot 1. Gas knob dial not correctly positioned 2. Pilot orifice clogged 3. Pilot tube pinched or clogged. 4. Air in gas line Follow lighting instructions ** Clean or replace ** Clean, repair or replace ** Purge air from gas line Pilot does not stay lit when red button is released 1. Loose Thermocouple 2. Thermocouple breakdown 3. Safety magnet breakdown 4. Thermostat's single use gas shut -off device has opened ** Tighten connection at thermostat ** Replace ** Replace thermostat ** Replace thermostat Not enough hot water 1. Heater undersized 2. Low gas pressure Reduce rate of hot water usage ** Check gas supply pressure and manifold pressure Water too hot or not hot enough Yellow flame Sooting 1. Thermostat setting too high or low 2. Thermostat out of calibration 3. High water temperature followed by pilot outage 1. Scale on top of burner 2. Combustion air inlets or flueway restricted 3. Not enough combustion or ventilation air supplied to the room Change setting as required ** Replace ** Thermostat out of calibration, replace Shut off heater and remove scale Remove lint or debris and inspect air inlet opening for restriction Refer to Sec. A - B in Introduction section of this manual Rumbling noise 1. Scale or sediment in tank Clean tank - See Maintenance, Sec. 1F Rattling noise during periods of water usage 1. Heat Trap fittings in operation (If heater is equipped with these energy saving devices) None. The rattling noise is normal for Heat Trap fittings when in operation and does not indicate a need for service. ouble Shooting Guick A CAUTION " For your safety, DO NOT attempt repair of thermostat, burners or gas piping. Refer repairs to qualified service personnel. How to Obtain Service Assistance 1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or previous- ly agreed upon service agency. In the event that the firm has moved, or is unavailable, refer to the telephone directory commercial listings or local utility for qualified service assistance. 2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer's National Service Department at the following address: 2600 Gunter Park Drive Montgomery, Alabama 36109.1413 Phone: 1-800-432-8373. 14 When contacting the manufacturer, the following information should be made available: 1. Model and serial numbers of the water heater as shown on the rating plate attached to the jacket of the heater. 2. Address where water heater is located and can be seen. 3. Name and address of installer and any service agency who performed service on the water heater. 4. Date of original installation and dates any service work was performed. 5. Details of the problem as you can best describe them. 6. List of people, with dates, who have been contacted regarding your problem. Supplemental Ins Y'uctions for Gas Water ' Iaters Installed in Potable / Space Heating Applications Spring Loaded Check Valve in Heating Unit Hot Water Supply Line and Cold Water Re- turn line. (Not supplied with Water Heater). NOTE: This valve is Incorporated in some Heating Units. Refer to Installation Instructions supplied with specific Heating Unit to deter- mine if it is required in your application. Isolation Valve in Hot Water Supply line to Heating Unit (Not supplied with Water Heater) See Diagrams below for proper pipe applications for Vertical or Horizontal Supply Lines Gas Line to Water Heater (Refer to Installation Section of this manual) Gas Water Heater. Refer to Installation Section in this man- ual for details regarding its proper and safe installation. T & P Valve discharge line (Refer to Installation Section of this manual) Hot Water to Heating Unit 1 Hot Water Supply to House Tee Fitting must be installed as shown. This insures that any air in the water lines will be purged through the domestic water faucets and showers. t From HOT outlet on water heater VERTICAL HOT WATER SUPPLY LINES Hot Water Supply to House «• mugont ee Fitting must be installed as shown. his insures that any air In the water lines will be purged through the domestic water faucets and showers. The Installation Instructions in this Use & Care Manual should be followed in addition to the following Supplemental Instructions for this special application. From HOT outlet on water heater 4• Hot Water ■♦ to Heating Unit HORIZONTAL HOT WATER SUPPLY LINES Mixing or Tempering Valve REFER TO WARNINGS BELOW A WARNING A WARNING A CAUTION Air Vent Domestic Hot Water Supply Incoming Cold Water Supply Isolation Valve in Cold Water Return line from Heating Unit (Not supplied with Water Heater) Drain Valve (Not supplied with Water Heater) Cold Water Return Line from Heating Unit 15 NOTE - Local Codes or Plumbing Authority require- ments may vary from the Instructions or diagrams pro- vided on this sheet, and take precedent over these in- structions. Refer to Local Codes, Plumbing Authority and Use & Care Manual supplied with water heater be- fore starting any Installation work. Hot Water Supply Line into Heating Unit Heating Unit Figure 1. - Typical Piping Diagram for Combination Potable / Space Heating Installation. When this System requires water for space heating at elevated temperatures (above 125° F), a mixing or tempering valve must be installed in the hot water supply line to the house in order to reduce the SCALD HAZARD potential . IA WARNING If this water heater is installed in an application intended to supply domestic hot water needs and hot water for space heating purposes, D0 NOT connect the heater to an existing Heating Unit or components of a heating system that have previously been used with a non potable water sys- tem. Toxic chemicals such as those used for boiler treatment may be present and will contami- nate the potable water supply causing possible health risks. If this water heater is installed in an application intended to supply domestic hot water needs and hot water for space heating purposes, NEVER introduce toxic chemicals, such as those used for boiler treatment, into this system. Any piping or components used in the installation of this water heater in a combination potable and space heating application MUST be suitable for use with potable water. W re 00 D W I cnu- (Li O u. N = W t— t— Z LLS uj U 0 ON OF _ WW U. H O .. Z W = O~ Z 1 July 3, 2003 Frances Lenzi 2800 Thorndyke Avenue West Seattle, WA 98199 City of Tukwila Department of Community Development Steve Lancaster, Director RE: Permit Application No. M03 -031 4715 South 158th Street Dear Permit Holder: Steven M. Mullet, Mayor In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the Building Official under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, you are hereby advised to: • CaII the City Of Tukwila Permit Center at (206) 431 -3670 to arrange for the next or final inspection. This inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if the project should be considered abandoned. If such determination is made, the Building Code does allow the Building Official to approve a one -time extension up to 180 days. Extension requests must be in writing and provide satisfactory reasons why circumstances beyond the applicants control have prevented action from being taken. In the event you do not call for the above inspection or request and receive an extension prior to August 23, 2003, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, Stefania Spencer Permit Technician Xc: Permit File No. M03.031 Bob Benedicto, Building Official 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206 - 431 -3665 Department of Labor & Industries Contractor Registration Section PO Box 44450 Olympia WA 98504 -4450 To Registered name Registration number Contractor: Your Certificate p Registration will be sent from the Olympia office and should be received within 2 to Certificate of Registration. F625- 036 -000 registration verification 12 -98 State of Washington County of Snohomish C Receipt expires G 3 I certify that this is a true and correct copy of said document as of this date Date: b. 10 2_003 l c Title My Appointment Expires on I 6/9 /O 3 REGISTRATION VERIFICATION T R V (360) 902 -5226 FAX (360) 902 -5228 F C cc Lcc Registration expires O,l- 14 -• G J weeks. Please keep this record until you receive your -a 3 t you UO W W w W WO sea W F- O Z F no WW LL O W U) 0 z