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Permit M02-030 - MASUMOTO RESIDENCE
MO2 -030 Masumoto Residence 6201 S 151 P1 Z 1 re W UO No cow 9 N W O' 2 g LL Q, N v. Z W uj U� 0- OH W W U U. O uiZ City of 'i MECHANICAL PERMIT z Parcel No.: 5122100040 Permit Number: MO2 -030 ce w Address: 6201 S 151 PL TUKW Issue Date: 02/11/2002 u, V Suite No: Permit Expires On: 08/10/2002 0 Q co Tenant: co W Address: 6201 S 151 PL, TUKWILA, WA W O g Q' — d Z �. O F- Lu U� • .O N. 0 H W UJ v, LL. 16 O . fj O F-- $ 56.94 Z Owner: Name: Address: Contact Person: Name: Address: Name: MASUMOTO RESIDENCE Contractor: Name: Address: , Contractor License No: DESCRIPTION OF WORK: INSTALL FIREPLACE INSERT Value of Construction: Type of Fire Protection: Signatur Print Name: doc: Mech Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 MASUMOTO KENJI +GLADYS 6201 SOUTH 151ST PL, TUKWILA WA CANDICE GALLAGHER WESCO, 2800 THORNDYKE AVE $2,900.00 rrk MO2 -030 Fees Collected: Expiration Date: Phone: Phone: 206 - 282 -4700 Phone: Uniform Mechnical Code Edition: 1997 Permit Center Authorized Signature: I Yv (, ' t l l (,� 9 G• Date: ,;- /1 — I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to e authority to violate or cancel the provisions of any other state or local laws regulating constru on or the perform -nce .f k. I •m authorized to sign and obtain this mechanical permit. Date: ,a--/1-6 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. Printed: 02 -11 -2002 N. ACTIVITY NUMBER: MO2 -030 DATE: 2 -6 -02 PROJECT NAME: Masumoto Residence SITE ADDRESS: 6201 S 151 PI SUITE # Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: Buildi g [vision RI I11,2C n Public Works PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP Fire Prevention g Structural DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete '� Incomplete Comments: TUES /THURS ROUT NG: Please Route Structural Review Required REVIEWER'S INITIALS: APPROVALS OR CORRECTIONS: (4 weeks) Approved n Approved with Conditions REVIEWER'S INITIALS: ‘PRROUTE.DOC 5/99 PERMIT COORD COPY Planning Division Permit Coordinator DUE DATE: 02-07-02 Not Applicable No further Review Required DATE: DUE DATE 03 -07 -02 Not Approved (attach comments) DATE: CORRECTION DETERMINATION: DUE DATE Approved n Approved with Conditions I Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: MO2 -030 DATE: 2 -6 -02 PROJECT NAME: Masumoto Residence SITE ADDRESS: 6201 S 151s PI SUITE # Original Plan Submittal Response to Incomplete Letter # p p Response to Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: Building Division Public Works APPROVALS OR CORRECTIONS: (4 weeks) Complete Irk' Incomplete n Not Applicable ri Comments: DETERMINATION OF COMPLETENESS: (Tues., Thurs.) TUES /THURS ROUTING: Please Route n Structural Review Required REVIEWER'S INITIALS: REVIEWER'S INITIALS: CORRECTION DETERMINATION: \PRROUTE.DOC 5/99 Fire Prevention n Planning Division Structural Approved n Approved with Conditions Permit Coordinator DUE DATE: 02-07-02 No further Review Required DATE: DUE DATE 03 -07 -02 n Not Approved (atta co ents) I I DATE: DUE DATE Approved n Approved with Conditions n Not Approved (attach comments) ri REVIEWER'S INITIALS: DATE: PERMIT NO.: it 2. OW MECHANICAL PERMIT APPLICATIONS INSPECTIONS o 50 60 610 700 1080 1090 1100 1101 110' 1105 1115 1400 1800 ❑ 4015 CONDITIONS 10001 No changes to plans unless approved by Bldg Div )11,0,.( 10002 Plumbing permits shall be obtained through King (� Co 10003 Electrical permits obtained through L & I g 10005 All permits, insp records & approved plans available ❑ 10014 Readily accessible access to roof mounted equipment 0 10016 Exposed insulation backing material 10019 All construction to be done in conformance w /approved plans 10027 Validity of Permit 10036 Manufacturers installation instructions required on site 10041 Ventilation is required for all new rooms & spaces 1004 Fuel burning appliances 10043 Appliances, which generate. Water heater shall be anchored.... Additional Conditions: Pre - construction WSEC Residential WA Ventilation/Indoor AQC Chimney Installation/All Types Framing Woodstove Smoke Detector Shut Off Rough -in Mechanical Mechanical Equipment/Controls Mechanical Pip /Duct Insul Underground Mech Rough -in Motor Inspection Fire - Final Mechanical - Final Special -Smoke Control System TENANT NAME: FEES Basic Fee (Y/N) Supplemental Fee (Y/N) Plan Check Fee (Y/N) Furnace /Burner to 100,000 BTU (qty) Over 100,000 BTU (qty) Floor Furnace (qty) Suspended /Wall /Floor - mounted Heater (qty) Appliance Vent (qty) Heating/Refrig /Cooling Unit/System (qty) Boiler /Compressor to 3 HP /100,000 BTU (qty) to 15 HP /500,000 BTU (qty) to 30 HP /1,000,000 BTU (qty) to 50 HP /1,750,000 BTU (qty) over 50 HP /1,750,000 BTU (qty) Air Handling Unit to 10,000 cfm (qty) over 10,000 cfm (qty) Evaporative Cooler (qty) Ventilation Fan (qty) Ventilation System (qty) Hood (qty) Incinerator — Domestic (qty) Incinerator — Comm /Ind (qty) Other Mechanical Equipment (qty) Other Mechanical Fee (enter $$) Plan Reviewer: Permit Tech: 4;1 Add'I Fees — Work w/o Permit (Y/N) Insp Outside Normal Hours (hrs) Reinspections (hrs) Miscellaneous Inspections (hrs) Add'I Plan Review (hrs) Date: ir) Dare: ACTIVITY NUMBER: MO2 -030 DATE: 2 -6 -02 PROJECT NAME: Masumoto Residence SITE ADDRESS: 6201 S 151 PI SUITE # Y Original Plan Submittal Response to Incomplete Letter # Response to:Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: Building Division Public Works DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete n Incomplete n TUES /THURS ROUTING: Please Route \PRROUTE.DOC 5/99 PLAN REVIEW /ROUTING SLIP C REVIEWER'S INITIALS: Structural Structural Review Required Fire Prevention n Planning Division Permit Coordinator n No further Review Required DATE: APPROVALS OR CORRECTIONS: (4 weeks) DUE DATE 03 -07 -02 DUE DATE: 02-07-02 Not Applicable n Comments: Approved n Approved with Conditions n Not Approved (attach comments) REVIEWER'S INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE Approved n Approved with Conditions n Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: Protect Name/Tenant: i a Signatur‘: I • L' /.ems ��� �.� Value of chanical Equipment: Site Address : a0 ( S ''4- `� Ci t State/ p: Tax Parcel Number: ) Property Owner: Cl l a a S /1 CIS 13 r© U" l �- k - 9 Phon7 () �j Fax 11: ( ) . 3 n 1, � Street Address: ✓ City State /Zip: LtH Contractor: La t ,o,n ^ l99 Phone -4g,,_. -4g,,_. -4g,,_. �` Ia '"` Street Address iev City St ip: at / Fax 11: ( ) Contact Person: 1(�QJ act l In Phone :1)0u) )� b` V �..� Street Address: c_ ^ City State /Zip: Fax f1: ( ) BUILDING .O NER ORAUTHORIZE • ENT: Signatur‘: I • L' /.ems ��� �.� Date: � p�- Print na I! M/0 --�.[ + OP Phone: ( ) Fax #: ( ) Address: City /State /Zip: CITY OF T 'IKWILA Permit Center 6300 Soutl:center Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 I R STAFF OE ONLY Project Number. Permit Number. _41v2•-oso- Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT) Description of work to be done (please be specific): rP�.p C.Q lv ,+-V ') Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form 11 -4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. 1 HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PER JURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. Expiration of Plan Review - Applications for which no permit is issued within 180 clays following the date of application shall expire by • limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Date application accepted; Date application expires: Application taken by: (initials) 11/2/99 mach pennh.doc ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 . H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut - off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal 11/2/99 nH cpnu.dac NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with application submittal Submittal Requirements New Single Family Residence Heat Toss calculations or Form H -6. Equipment specifications. Change - out or replacement of existing mechanical equipment 1 Narrative of work to be done, including modification to duct work. Installation of Gas Fireplace NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. 1 Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. City of 'Tukwila Parcel No.: 5122100040 Address: 6201 S 151 PL TUKW Suite No: Tenant: MASUMOTO RESIDENCE PERMIT CONDITIONS Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Permit Number: Status: Applied Date: Issue Date: MO2 -030 ISSUED 02/05/2002 02/11/2002 1: ** *BUILDING DEPARTMENT * ** 2: No changes will be made to the plans unless approved by the Engineer and the Tukwila Building 3: Plumbing permits shall be obtained through the Seattle -King County Department of Public Health. that agency, including all gas piping (296- 4722). 4: Electrical permits shall be obtained through the Washington State Division of Labor and Industries inspected by that agency (248- 6630). 5: All permits, inspection records, and approved plans shall be available at the job site prior to the start of any construction. These documents are to be maintained and available until final inspection approval is granted. 6: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). 7: Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be con- strued to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinance of the jurisdiction. No permit presuming to give authority to violate or cancel the provisions of this code shall be valid. 8: Manufacturers installation instructions required on site for the building inspectors review. I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to :ive authority to violate or cancel the provision of any other work or local laws regulating constructio • or the performan e rk. Signatur Print Name: doc: Conditions /I ii 1■ it MO2 -030 Division. Plumbing will be inspected by and all electrical work will be Date: 0 2-lf'Oc Printed: 02 -11 -2002 Payee: TRANSACTION LIST: ACCOUNT ITEM LIST: doc: Receipt City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 z RECEIPT re 2 1LI Parcel No.: 5122100040 Permit Number: MO2 -030 0 O Address: 6201 S 151 PL TUKW Status: APPROVED V) V V13 Suite No: Applied Date: 02/05/2002 Applicant: MASUMOTO RESIDENCE Issue Date: N gL• w O Receipt No.: R020000206 Payment Amount: 56.94 g 5 . D Initials: KAS Payment Date: 02/11/2002 02:14 PM = d User ID: 1684 Balance: $0.00 _ z Z i.... O' ill uf I— m p` 'O -- Current Pmts BLUE DOT SERVICES CO. Amount Payment Check 1424 MECHANICAL - RES PLAN CHECK - RES Type Method Description Description Account Code 000/322.100 45.55 000/345.830 11.39 a. 5 56.94 lli z: 0: O Total: 56.94 l27 02.-12 9710 I0 I AL 56.94 Printed: 02 -11 -2002 0 I— Wuj: Project: ,. , h .444,era ( tzliAggok Type of Ins r 54- a/ c i ISI — e( Date call • (2.--7/07 Special instructions:, A .......4,.. (2 4 16V t(l' 6 ? ) i f i Date wanted: 0 a z- Requer Phc 3 9/ - .:4 s 1 INSPECTION RECORD Retain a copy with permit INSPECTION NO. • CITY OF TUKWILA BUILDING DIVISION 6300 Sciuthcenter Blvd, #100, Tukwila, WA 98188 (206)431-3670 ICI per applicable codes. El Corrections required prior to approval. COMMENTS: O di / ,.; $47.0 -REINSPECT! E REQUIR . Prior to inspection, fee must be paid at 6300 Southcenter BI d., Suite 100. Call to schedule reinspection. Receipt No: Date: FLUSH WHAT TO DO IF YOU SMELL GAS Warnock Hersey c ET= us • OSBURN MANDALAY SERIESwi fi PW j���a``� Vented Fireplace Inserts Installation and Operating Instructions RATE PEI RFOUIRED FOR: ❑ MECHANICAL LECTRICA J LUMBING [GAS PIPING CITY OF TUIt`,�I�i BUILDING DIVISION BAY WARNING: lithe informat1loq in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. • Open windows. • Extinguish any open flame. • Do not try to Tight any appliance. • Do not touch any electrical switch. • Do not use any phone in your building. • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier call the fire department. RECEIVED CITY OF TUKWILA PERMIT CENTER FILL COP f F- 0 7 WARNING Improper installation, service, adjustment, alteration, or maintenance can cause injury or property damage. Refer to this manual. For assistance of additional information, consult a qualified installer. service agency, or the gas supplier. Please read this manual before installing or using this appliansh erst ana'na a m a n L;fi eckapprova ls are subject to errors and omissions and approval of plans does not authorize the violation of any adopted code or ordinance. Receipt of con- tractor's copy of approved plans g- nowledged. �, /1� in Canada ��� � • �� MF1001 � � y� Date Per moa-030 CONTENTS Page_ "'''.1N • OOUCTICHE 1 1.1 Specifications 1 1.2 Features 3 1.3 Intended Use 3 1.4 General Safety 4 2.0 OPERATION 4 2.1 Operation Safety 4 2.2 Lighting Instructions N, 5 2.3 Heat Output Adjustment ,'� 7 2.4 Fan Operation • 7 2.5 Remote Control Operation '� 7 3.0 INSTALLATION 7 3.1 Installation & Safety Notes 7 3.2 Unpacking ... 8 3.3 Installation 9 3.3.1 .MinirUum Clearances . 9 3.32 :'Chimney Linemir.Vent Installation 11 3.3.3 'Gas tine Installation 12 3.3.4 Thermostat, Wall Switch, or Remote Control Installation 13 3.3.5 Vent, Gas Line & Wiring Connections 1 3.3.6 Lower Grille Installation 16 3.3.7 Faceplate Installation 17 3.3.8 Firebox Component Installation 18 3.3.9 Initial Firing 21 3.3.9.1 Manifold Pressure Regulator Adjustment 22 3.3.9.2 Pilot Flame Adjustment 22 3.3.9.3 Flue Spillage Test 23 3.3.9.4 Altitude Adjustment 24 4.0 MAINTENANCE 24 4.1 Maintenance Safety 24 4.2 Recommended Service 24 4.3 Glass Cleaning 25 4.4 Cleaning of Brass Plated Surfaces 25 4.5 Cleaning of Gold Plated Surfaces 25 4.6 Bumer & Pilot Cleaning 25 4.7 Fan Replacement & Electrical Schematic 25 4.8 Heater Dis- assembly & Re- assembly 28 5.0 AUSTRAUAN DRESS GUARD 29 6.0 TROUBLESHOOTING 3 7.0 E ARTS 8. 13W BY RANTY 36 9.0 LABEL F TION 38 r . ITEM NATURAL GAS (NG) PROPANE (LPG) INPUT: 35,000 (36.9 MJ) 35,000 (36.9 MJ) AFUE: EFFICIENCY: Fan off 64% MANIFOLD PRESSURE: 3.8" w.c. (0.9 kPa) 10.5" w.c. (2.6 kPa) GAS INLET SUPPLY PRESSURE: Minimum: 5.0' w.c. (1.2 kPa) Minimum: 11.0" w.c. (2.7 kPa) Normal: 7.0" w.c. (1.7 kPa) Normal: 13.5" w.c. (3.4 kPa) Maximum: 13.5" w.c. (3.4 kPa) Maximum: 13.5" w.c. (3.4 kPa) ORIFICE SIZE: fp 0 -4500' *36 DMS (.107" DIA.) *50 DMS (.070" DIA.) CONTROL VALVE TYPE: SIT 820 Nova (Variable) SIT 820 Nova (Variable) SHIPPING WEIGHT: 111 Ib. (50 kg) 111 Ib. (50 kg) FLUE OUTLET SIZE: 4" DIA. (102 mm) 4" DIA. (102 mm) FAN: �'` — Variable Speed (110 Volt) Single Speed (240 Volt) Dual Speed (240 Volt) { 1.0 INTRODUCTION I SPECIFICATIOiS TABLE 1 SPECIFICATIONS NOTE: AFUE was tested by the Manufacturer. OPTIONS: Gold Faceplate Brass Faceplate Black Faceplate Brass Arch Kit Remote Control Green Faceplate Ivory Faceplate Ebony Faceplate Thermostat /1 t 31.00" (787mm) 18.88" (479mm)_ 31.00" (787mm) Arm ) 44.00" (1118mm) O 0 a❑❑❑❑❑❑LD O annnor10D 0 INSTALLATION CODES 1.3.00" (330mm) 29.00" (737mnm) 16.00" (406mm) 16.00" (406mm) 17.30" (439mm) Figure 1 BAY FLUSH 21.50" (546mm) FLUSH (Extended) 21.50" (546mm) 21.50" (546mm) 4.20' (107mm) 1.80" (46mm) 1.20" (30mm) 20.50" (521mm) 22.50" 20.50" (572mm) (521mm) 22.50: (572mm) Installation must conform to local codes. In the absence of local codes, installation must conform to the National Fuel Gas Code, ANSI Z233.1 1988, (in the U.S.), or with the current installation code CAN /CGA B149.1 — M86 (in Canada). In Australia, the Australian Gas Association installation code for gas burning heaters and equipment must be used. The heater, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with tt National Electric Code ANSI /NFPA No. 70 -1990 (in the U.S.) or with the current CSA C22.1 Canadian Electrical Code (in Canada). 3 /2 '1.2 FEATURES - nition.system:.. -' Standing • pibottignitii3n system with thermopile and flame detection and:piezo.igniter. Gas control: Gas control valve type: Automatic millivolt powered combination gas control valve with variable flame control for convenience and on/off switch. Optional remote on /off wall switch, optional wall thermostat, and /or optional wireless remote control are available. The gas valve does not require electricity from an extemal source. Fan control; Variable speed control: For units equipped with a fan control, the knob controls the fan speed in connection with a heat sensitive switch which turns on when the heater reaches operating temperature. Turning the knob counter- clockwise turns it to the "Off' position. Auto /Off switch: (Single Speed 240 Volt) For units equipped with a single speed fan switch, the fan may be switched between the "Automatic" and the "Off" settings. High/Off /Low • ' "(Dual Speed 240 Volt) For units equipped with a double speed fan switch, the fan may be switched between the "High ", "Off', and the "Low" settings. Safety controls: A safety switch will shut the system down in the event of any one of the following conditions: Incorrectly installed vent system Blocked vent causing flue spillage Flow reversal or sustained down draft situation Drafthood: The appliance is provided with a drafthood design, which minimizes the effects of down drafts or flue blockages on the quality of combustion. It will vent out of the appliance upon down draft or flue blockage and, by design, it exhausts to the same pressure zone as the combustion air inlet to the appliance. 1.3 INTENDED USE This appliance is intended to be used as a heater, when installed as an insert for code complying masonry, or listed factory built solid fuel burning fireplaces which meet the minimum requirements as described in detail in the installation instructions. This insert is certified for installation in a bedroom or a bed sitting room where the maximum input is within 50 cubic feet per 1000 Btu /hr, (i.e. 1250 cubic feet). All bedroom installations require the use of wall thermostats. A /3 1.4 GENERAL SAFETY The appliance must .be'properly connected to a venting system in accordance with local codes. Thi'' .unit mustnot_b fo nnekTed to :a :chimney= or flue :serving :any...othertapptiance. .lt is equipped with a , safety control system to protect against improper venting of flue products. WARNING: Operation of this insert when not connected to a properly installed and maintained venting system may result in carbon monoxide poisoning. Installation and repair should be done by a qualified service person. The appliance should be inspected . before use and at least annually by a professional service technician. Provide adequate clearances around air openings and allow accessibility clearance for servicing and proper operation. In Australia, a dress guard has been installed to cover the glass and to protect users against accidental contact with hot surfaces. Do not operate the appliance without the dress guard in place. 2.0 INTRODUCTION 2.1 OPERATION SAFETY W Inspect the appliance before use. Always keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapours and liquids. Never obstruct the flow of ventilation air. Keep the front of the appliance clear of all obstacles and foreign materials. Never obstruct modify the air inlet/outlet grilles of the fireplace in any manner. CAUTION: Children and adults should be alerted to the . hazards of high surface of high surface temperature and should stay away to avoid bums or contact with hot surfaces. Young children should be carefully supervised when they are in the same room as the heater. Clothing or other flammable material should not be placed on or near the unit. The glass door and top grille must be properly installed prior to operation. Never operate the unit with the glass door off or broken since this may cause dangerous indoor air pollution. This unit is not for use with solid fuel. Do not substitute any parts or materials. Do not abuse the glass door. /4 r:;;s! r�.�tr,:.s':uK�..?:.:;:lrt -}i ;.z�.jtC!.C.i�::.;�rak� s=• .�ear...�r�ui::Xi;. s,.''., f.k: HI OFF AUSIRAIIA LOW FAN SWITCH & SPEED CONTROL 8 OR IC I NITION BUTTON 2.2 LIGHTING INSTRUCTIONS FOR YOUR APLTY.AEAD BEFORE LIGHTING IMP \LO/ VARIABLE CONTROL Figure 2 ACCESS DOOR ON OPEN P05RION) GAS CONTROL ON OFF BURNER ON /OFF SWITCH WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance is provided with a standing pilot flame. When lighting the pilot, follow these instructions. exactly. B. BEFORE LIGHTING: smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to Tight any appliance. • Do not touch any electrical switch: do not use any phone in your home. • Immediately call your gas supplier from a neighbour's phone. Follow the gas suppliers' instructions. • If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to force or repair it; call a qualified service technician. Forcing or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control, ihich has been under water. /5 LIGHTING PROCEDURE 1. "STOP'+ ed;thejafety information in the previous section. 2. Set the thermostat the lowest setting. 3. Turn off all electrical power to the appliance. 4. Open the access door, hinged to open downward, by gently pulling the top toward you. 5. Push in the gas control knob slightly and turn clockwise to the "OFF" position (see Figure 3). OUTLET INLET PRESSURE TEST POINT MANIFOLi PRESSURE TEST POINT Figure 3 11. Close the access door by lifting it, allowing the springs to pull it closed. INLET 6. Wait a minimum of five minutes to clear out any residual gas. If you then smell gas, STOP! Follow "B" in the Lighting Instruction section described on the previous page. If you don't smell gas, go to the next step. 7. Press in the gas control knob and turn counter- clockwise to the "PILOT' position. 8. Push the control knob in all the way and hold it in. Immediately push the piezo ignition button (the black button second from the left) repeatedly so that it clocks; continue until the pilot ignites. Maintain pressure on the knob for about one minute after ignition. Then release the knob; if the pilot flame goes out repeat step 8; if the pilot flame remains on then turn the knob counter- clockwise to the "ON" position. 9. If the pilot lights but will not stay on after several tries, turn the gas control knob to the "OFF" position and call your service technician or gas supplier. If the control knob does not pop out when released, STOP — shut off the gas supply to the control valve, and IMMEDIATELY call your service technician or gas supplier. 10. If equipped with a wall switch, select the "ON" position. If equipped with a thermostat or auxilia control, set it to the desired setting. /6 ,ti .,cu.,r; � +i•L•i�iNP ++:�Y.�k.,4ira;;vc`+! :.�•;: - +L:S GitLi %i •.. , . SHUTDOWN PROCEDURE .-'ro turn off the.main birder only, tum off the wall switch, thermostat, or On /Off switch located on the ,liver right sid , . betPind tb access: door. For complete shutdown of the appliance, depress the gas control knob and turn it clockwise to the "OFF' position. 2.3 HEAT OUTPUT ADJUSTMENT The valve supplied with the appliance has a HI /LO knob to control the heat output and flame height (see Figures 2 & 3). 2.4 FAN OPERATION For units equipped with a fan control knob, the knob is located behind the access door and may be adjusted to the following settings: OFF: Tum the control fully counter- clockwise until the switch operates. Variable Speed Setting: Tum the control to the desired setting. When the knob is turned fully clockwise the fan will be set to minimum speed. For units equipped with a fan switch, the fan may be switched between the "Off" and "Automatic" settings. 2.5 REMOTE CONTROL OPERATION An optional hand held remote control kit for turning the unit On and Off is also available. Detailed instructions for the optional Remote Control are included with the kit. 3.0 INSTALLATION 3.1 INSTALLATION & SAFETY NOTES Read all instructions before starting installation and follow them carefully during installation to ensure maximum benefit and safety. Failure to follow these instructions will void your warranty and may present a fire hazard. See the Osbum warranty at the back of this manual for disclaimers regarding improper installation. This fireplace insert and is components are tested and safe when installed in ` ccordance with this installation manual. This insert must never be installed in direct contact - combustible construction. 3 /7 ELECTRICAL GROUNDING NOTE: This heater fan is equipped with a three -prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three -prong-reoeptable -_Do not cut or remove the grounding prong from this plug. WARNING: Do nit connect 120 VAC (240 VAC in Australia) to the gas control valve or its wiring, as this will damage the valve. 3.2 UNPACKING Please check the appliance carefully for any damaged or missing components (specifically check the glass condition). Report any problems to your dealer. The insert is shipped with the logs and coals in separate packages inside the firebox. The faceplate with the leveling screws and the grille kit are packaged separately. All other standard parts are already in place. Shutter Adjustment for Australian Units Only: Before installation the two Shutters on the bottom outside comers of the Firebox must be checked to ensure their proper positioning (see Figure A). ••FIREenX SIDE FIREBOX SIDE SHUTTER SHUTTER ADJUSTED FOR AUSTRALIA Figure A ADJUSTED FOR NORTH AMERICA /8 • 3.3 INSTALLATION satisfactory “results it is necessary to plan ° certain aspects of . the installation prior to the . dppliance'sAna gposititiiing. :These, :include the-,alnent systemgthe gas - . piping,• and the fan siring. Combustible surfaces such as the hearth, mantle, and facing must also be planned for. NOTE: All Installations Require Venting. (In Australia, a minimum vent length of 11' (3353 mm) must be used off the top of the vent collar of the appliance). Minimum enclosures are as follows: w A - '"'TOP VIEW 18.88" (480mm) 31.00" (787mm) FIREPLACE OPENING FRONT VIEW 3.3.1 MINIMUM CLEARANCES 1 (406m m) BAY & EXTENDED FLUSH 17.0` FLUSH ONLY (439mm) Figure 4 ssi 20.50" (521 mm) SIDE VIEW This top venting insert is suitable for installation into masonry fireplaces or into factory built certified fireplaces which have a gas line knockout and proper floor clearances. A masonry fireplace must meet the minimum building code requirements or the equivalent for a safe installation. Factory built certified fireplaces and their chimneys must be certified and meet local code requirements. Both must be free from cracks, blockage, creosote deposits, loose mortar, or other types of deterioration. Inspect the fireplace to ensure the insert will fit (see Figure 4). /9 Minimum Clearances to Combustibles MANTLE COMBUSTIBL£''TOP FACING MASONRY FACING FACEPLATE TOP GRILLE ASSEMBLY 2.00" (51 mm) INSERT COMBUSTIBLE FLOOR Figure 5a MANTLE NON - COMBUSTIBLE HEARTH EXTENSION A.•• Sidewall • 1(1254mm) measured from glass , 8. ,,Oeiling if,< 04474864mmymeasured.from.top. grille C. Facing Sides 1" (Z5mm) measured from standard faceplate D. Top • 8.5" (216mm) measured from the top of the grille assembly E. Floor 2" (51 mm) (see Figure 5a) F. Mantle 12.5" (318mm) measured from top grille to 8" (204mm) mantle Note: 1. For more mantle options see Figure 6 2. When using paint or lacquer to finish the mantle, such paint or lacquer must be heat resistant to prevent discolouration. 3. When installing the unit flush to the flooring, there must be a 16" non - combustible hearth extension (see Figure 5b) COMBUSTIBLE TOP FACING MASONRY FACING FACEPLATE TOP GRILLE ASSEMBLY INSERT 4 a 16" (406mm) Figure 5b O • a '.t +:.� ' �A, F� .N:1S:. <;= +iyirT)Li:!:,v:.Wr, x- F;ik:..�rr1.•fk,idui.4c#kif.SJri Alb i 31 Figure 7 FLASHING 8 (204m m) r (153mm) 8" I 14 00" " m) (35 /mm) �— (102 12.50" 2" (319mm) (51mm 11.25" T.- (287mm) 9.75" (249mm) 8.50' (21 7m m) MASONRY CHIMNEY P4.0" LINER or B -VENT (not shown) 10" (255mm) Figure 6 3.3.2 CHIMNEY VENT INSTALLATION , igures 7 and 8 show the completed installations into masonry and into a factory built certified fireplace. For Australia, installations and flue materials must comply with AG601 requirements. Figure 8 CAP FLASHING FACTORY BUILT CHIMNEY a4.0" LINER or B- VENT (not shown) FACTORY BUILT FIREPLACE /11 The insert must be connected to a flex liner or B -vent suitable for use with gas. The vent must run within the existing chimney from the outlet collar of the drafthood to the top of the masonry or factory built chimney, .,InstaII AN: vent according to the manufacturer's instructions. Use a maximum of tw' --- .dffsets;. (foul 45,Q1 , or two.90° elbows. • .Slomioi zontal. pipes at least 1/4" (6,4mm) rise per foot of run. Horizontal Mips should not exceed the vertical rise. 3.3.3 GAS LINE INSTALLATION • Install supply line using any piping approved for your installation meeting CAN /CGA 6.10, AA 3, ANSI Z21.24 or Z21.45. A qualified gas fitter should install the gas line in accordance with all local building codes. If codes permit, coiled copper tubing may be used for gas supply. • Pressure taps are provided on the gas control for test gauge connections to measure the manifold and inlet pressures. • This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa). • The appliance and its individual shut off valve must be disconnected from the gas supply piping system during .any._ pressure testing of the system at test pressures in excess of 1/2 . psig (3.45 kPa). • Install the gas line as follows: The gas line connection on the right side of the insert is shown in Figure 9. An AGA and /or CGA approved shut off valve can be installed to the 5" nipple if so desired. Installing the shut off valve on the end of the 5" nipple will allow quick accessibility. WARNING: Do not use an open flame to test for gas leaks. Figure 9 12.00" (305mm) GAS CONTROL VALVE 3/8" GAS LINE 5" NIPPLE 3.50" ( 89mm) �.-, a: aaf� ',.c:4•.�..': ?SsL ?n?.::,,x�' >4'::�K^ s4:, .. <r �:;s;.xtii::i Ya}:•.n7::'.;ii:.....rni?. /12 riK re w QQ � JU 00 ND 9 w gQ co o uj w 01- 111 u o w z o~ z AWG mm ft. m 22 0.6 10 3.0 20 0.8 25 7.6 18 1.0 40 12.2 16 1.3 64 19.5 14 1.6 100 30.5 3.3.4 THERMOSTAT, WALL SWITCH, OR REMOTE CONTROL INSTALLATION ,.- -The burner control swjtCh is located on the right top side of the . faceplate (see Figure 2). For your ... nvenienoelr1lka inse can also :be operated. by . a -thermostat, 0 a .wall switch, or a remote control. Millivolt thermostats and remote control kits are available from any authorized Osbum dealer. Bedroom installations require the use of a wall thermostat. NOTE: The thermostat or wall switch MUST be rated for millivolt use. Minimize splicing in all millivolt wiring & solder all unavoidable splices. Remote Control Installation: Please refer to instructions included with kit. Thermostat or Wall Switch Installation Mount the thermostat or wall switch in the desired location and run "two conductor thermostat wire" to the heater's lower right hand comer, close to the gas supply line. 1. Purchase "two conductor thermostat wire ", which is not provided, at any local supplier. The gauge of thermostat wire will determine the maximum wire length and distance at which to locate the thermostat or wall switch. See Table 2 and the information packaged with thermostat. Be aware that as the length of wire increases, the probability of adequate operating voltage decreases. _ - TABLE 2 THERMOSTAT WIRE INFORMATION WIRE SIZE MAX. WIRE LENGTH 2a) After the insert is installed and the gas line hooked up, solder a female spade connector to each wire and join them to the male connectors provided on the rear of the burner switch (see Figure 10), or 2b) Solder a fork connector to each wire and install them to the valve. 3) Check tests can be performed on the valve by using the trouble- shooting guide, Section 6.0. 4) This switch may be connected in parallel with a thermostat, wall switch, or remote control (see Figure 11). 113 ■ INLET OrO 1 111 \I 1111111 0 0 0 1 7R Figure 10 THERMOPILE THERMOPILE 0 El 0 Figure 11 SPILL SWITCH SPILL SWITCH /14 3.3.5 VENT, GAS LINE, & WIRING CONNECTIONS 9nless it is.more easily installed with the insert, install the drafthood separately first as follows: 1. Disconnect the drafhood from the insert and fit its collar to the end of the previously installed vent, whether the flue -liner is in an existing masonry fireplace or the flue -liner is in an existing factory built certified fireplace. 2. Wiring: i) Cut the plastic pull -tie securing the blue wires. ii) Cut the plastic pull -tie securing the fan power cord to the heater. 3. Two captive nuts are attached to the air jacket bottom. Y i) Remove the two 1/4" — 20 screws (2.5" [64mm] long) provided with the faceplate package. ii) Turn the screws through the two rear captive nuts to level the unit as required. 4. Push the drafthood upward to 21" (535mm) above the hearth or fireplace bottom, and start sliding the insert into the fireplace cavity. 5. Connect the: wiringlor the thermostat, wall or faceplate switch, or the remote control as noted in #2 of section 3.3.4. O W 6. The fan power cord is on the left side of the insert and can be routed to the right if desired. Route the power cord along the bottom outside edge of the heater, not undemeath, nor under any sharp edges. 7. Push the insert back until the front firebox flanges are 1/4" (6mm) in front of the masonry or factory built fireplace facing. As the heater is pushed back, pull the drafthood positioning strips firmly toward the heater front until the drafthood flange is secured under the top clips of the heater (Figure 12). 8. Bend the positioning strips down over the top front edge, cut off the excess strip length, and fold the strips back over the top flange. 9. Connect the union of the gas supply line. 10. Purge the gas line of air. 11. Test the gas line for leaks using an electronic gas leak detector or soapy solution. WARNING: DO NOT USE AN OPEN FLAME TO TEST FOR GAS LEAKS. z 1 re u1 J U V 0 co o w UJ N LL w o u- a co O UJ • 0 off ' o F- la W U.. U = z 3.3.6 LOWER GRILLE INSTALLATION 1. Pull the control panel forward to release it from the retaining clips. DRAFTHOOD CLIP POSITIONING STRIP Figure 12 2. Remove the four screws from the firebox supports. NOTE: The Contemporary Bay (JG124) lower grille has two adapter plates attached to the grille. assembly. Remove these plates from the grille assembly and attach them to the firebox supports. 3. Place the lower grille assembly in position against the front of the firebox supports. 4. Place the lower grille assembly with the four screws that were previously removed (see Figure 13). 5. Push the control panel back into position under the retaining clips. Figure 13 FIREBOX SUPPORT 3/16 3.3.7 FACEPLATE INSTALLATION . emove the faceplate pghels and the edge trim from the packaging and assembly according to the ..,iowing:instructions: 1- '+ 1. Place the faceplate panels with the finished side down on a flat, soft, non - abrasive surface. 2. Line up the holes of the side and top panels and install the four screws loosely (see Figure 14). 3. Line up the edges of the faceplate top and sides then tighten all four screws. 4. Assemble the faceplate trim, attaching the mitred comers with the comer brackets (see Figure 15). Figure 16a Figure 14 Figure 15 5. Slide the assembled trim over the edges of the faceplates. 6a. Snap the eight trim retainers in place (see Figure 16a). 6b. Push the burner switch through the hole in the right hand faceplate trim and connect the two blue wires to the switch connectors (see Figure 16b). Figure 16b /17 7. With the door removed, place the faceplate assembly up to the front of the insert. 8:: with the four Philips screws (see Fi 17a). NOTE: Do not adjust t faceplate depth on the Bay Insert. FLUSH INSERT ONLY: 9. Adjust the faceplate mounts to the desired setting (see Figure 17b). Figure^l7a 3.3.8 FIREBOX COMPONENT INSTALLATION Installing Logs REAR BRICK PANEL REAR LOG LOCATION PIN FRONT LOC LOCATION PIN Figure 18 SCREWS ADJUSTABLE FACEPLATE MOUNT Figure 17b Proper log placement is very important. The logs are designed to be installed in only one position so that flames do not impinge on them. Place the rear log tot he back of the rear log support and onto the vertical pins (see Figure 20). /18 . .:(es.C;4:;a: Installing.. Coals EMBERS - COALS - The front left and right logs are located by positioning them onto the positioning pins on the bumer plenum (see Figure 19). Figure 19 Place the top log on top of the lower Togs locating it by inserting the pins into the holes of the top log. "Y" portion of top log is facing down towards grate. The coals should be placed along the coal grate on top of the bumer, located in front of and below the front log (see Figure 20). The coals extend around the log end. WARNING: Do not add any material to the appliance which will come in contact with the flames, other than that supplied by the manufacturer with the appliance. Figure 20 /19 Installing the Lower Door Trim •WARNING.:;;8ee sections 4.4 &-4:&'before installing,the lower door trim. 1. Place .the-lower assembly upside down ,on a soft work area. 2. Remove the four retaining screws from the doorframe bottom. 3. Place the lower door trim in position over the door assembly and align the screw holes. 4. Secure the lower door trim with the four screws that were previously removed (see Figure 21). 5. Re -attach the door assembly onto the firebox. LOWER DOOR TRIM Figure 21 DOOR ASSEMBLY (UPSIDE DOWN) Installing the Door Install the door by assembling its upper hinge slots to the hinge tabs on the top of the firebox. Swing the door down towards the fireplace and latch at the bottom. Installing Top Grille Assembly 1. Place the top grille assembly above the door 2. Push the grille retaining plate into the clips and against the stops on top of the insert (see Figure 22). NOTE: Improper installation of the top grille assembly may cause tarnishing of the brass. FLUSH 10P GRILLE 3.3.9 INITIAL FIRING RATE STOP RETAINING CLIP TOP GRILLE Figure 22 BAY RETAINING PLATE STOP RETAINING CLIP When lit for the first few times, the appliance may emit an odour resulting from evaporation of paint and lubricants used in the manufacturing process. Open a door or window for ventilation. Anyone with a respiratory condition may need to leave the room during the initial firings. NOTE: It is normal for the appliance to expand and contract while it heats up or cools down whether this is from a cold start or a steady -state condition where the fan has come on or off. Under these circumstances it is possible that the expansion/contraction of the metal parts may produce a ticking sound. Occasionally, after a cold start, vapour may condense and fog the glass, and the flames may be partially blue. After a few minutes the moisture will disappear and the flames will become yellow. Visually check the maximum flame height after warm -up (see Figure 23). /21 LEFT SIDE FRONT LOG (FLAT SIDE TO REAR) 3.3.9.2 PILOT FLAME ADJUSTMENT THERMOCOUPLE INCORRECT FLAME TOP "Y" LOG Figure 23 3.3.9.1 MANIFOLD PRESSURE REGULATOR ADJUSTMENT REAR LOG (FLAT SIDE TO REAR) The mani'foldvO 'ure-regutator gas input and .flame height, and is , pre- adjusted at the factory. No further adjustment is required. Manifold pressure can be verified .only (see Figure 23). For proper operation, the pilot and main burner flames must be steady and not lifting off or floating. The top 3/8" - 1/2" (10 -13mm) of the thermopile should be engulfed by the pilot flame. The pilot flame adjustment should be performed by a qualified service person only. To adjust the pilot flame, turn the pilot adjustment screw counter - clockwise to increase, and clockwise to decrease the flame. Ensure that the pilot flame completely engulfs the thermopile (see Figure 24). THERMOPILE THERMOCOUPLE Figure 24 CORRECT FLAME THERMOPILE 3/8" TO 1/2" (10mm TO 13mm) 1 RIGHT SIDE FRONT LOG (FLAT SIDE TO REAR) X22 3.3.9.3 FLUE SPILLAGe TEST s flue spillage test is recommended as part of this installation and should be performed by a qualified service person only. Hereafter, periodically check the vent draft. 1. Close all the doors and windows in the room. 2. Start all the exhaust fans in the home. 3. Remove the top grille assembly by pulling it forward carefully. 4. Light the heater to the full fire position. 5. After five to ten minutes, insert a match inside a draft dud opening and ensure that the flame wisps and smoke are drawn into the duct at the front comer (see Figure 25). 6. If the flame wisps are not drawn into the ducts, turn the heater of, and determine the cause of the lack of draft. Do not operate the heater until there Is sufficient draft. 7. Replace the top grille assembly after the insert cools. DRAFT DUCT DRAFT DUCT 3.3.9.4 ALTITUDE ADJUSTMENT All valves have beeAVpre -set and certified for installation at elevations from 0 — 4500 feet (1 — 137. above sea level. __ When installing this heater at higher elevations, it is necessary to decrease the input rating by replacing the existing burner orifice with a smaller size for installations over 4500 feet (1372m). The appliances input should be reduced 4% for each additional 1000 feet (305m) above sea level. For the USA, derate the heater from sea level according to the gas installation code. 4.0 MAINTENANCE 4.1 MAINTENANCE SAFETY Turn off the gas to the main burner and allow the heater to cool for up to 30 minutes before servicing. Service and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service technician. More frequent cleaning may be required due to excessive ling from carpeting, bedding material, etc. It is important that the access door compartment, burner, and circulating air passageways be kept clean to provide for adequate combustion and ventilation airflow. Do not substitute materials or use components other than factory supplied._ 4.2 RECOMMENDED SERVICE 1. Examine the venting system periodically. 2. Visually check the burner and pilot flames occasionally. Visually inspect height and colour of flames (see Figure 24). 3. Clean the glass as needed. See section 4.3 for instructions on glass cleaning. 4. Have the appliance inspected annually by a professional service technician. 5. Clean the appliance regularly. NOTE: Safety screens removed for service must be replaced prior to operating the heater. Annual service: An annual service call should take between 1 — 2 hours. Start bydisassembling the unit; take off the glass and remove all the logs, embers, burner, and fan. A small toothbrush is a handy tool for cleaning the fan. Loosen all the debris on the fan blades and vacuum it off. Vacuum the whole firebox and all the air passages. Clean the burner, pilot orifice, main orifice, logs, etc. After everything is clean, check all the connections and the chassis ground and reassemble. Fire up the unit and check the electrical readings of the thermopile /thermocouple. Clean the glass. Check the gas pressure. Check the draft (the venting system should also be checked). 1 00 co o W = J N • 0 cn w o - 0I- wW U. 1 6 kJ OF- z 4.3 GLASS CLEANING -he inside of the 'glass: may require periodic cleaning to remove deposits left from impurities in the w as and combustion air."For best results, use a ceramic glass cleaner or polish. A suitable cleaner is available from yourdegter. Avoid the use of 'ammonia based cleaners such as Windex Do not clean while hot. Do not use abrasive cleaners. Make sure you clean off the white film on the fireplacevlass as soon as possible - otherwise the glass may deteriorate. 4.4 CLEANING OF BRASS PLATED SURFACE Special care must be taken to avoid damage to the high temperature coating applied to each brass piece. Do not touch or attempt to clean the brass on your fireplace when the brass surface is warm. Wipe only with a soft damp cotton loth to maintain original brilliance. Caution: Some cleaning agents may contain chemicals that could harm the high temperature coating on the brass. Paper towels and other abrasive materials may scratch the surface. 4.5 CLEANING OF GOLD PLATED SURFACES Take special care and DO NOT use chemical or abrasive cleaners. Wipe only with a soft damp cotton cloth to maintain original brilliance. CAUTION: Vigorous wiping may damage the gold finish. 4.6 BURNER & PILOT CLEANING - 9riodic cleaning is necessary for proper operation. Refer to section 4.8, remove the burner, and check that the burner orifice is clean. Visually inspect the pilot. Brush or blow away any dust, ling, or foreign debris. If the pilot orifice is plugged, disassembly may be required to remove any foreign material from the orifice or tubing. When the appliance is back in service, check the pilot flame pattern with the figures in Section 3.3.9.2. For re- lighting, refer to the lighting instructions in Section 2.2. 4.7 FAN REPLACEMENT & ELECTRICAL SCHEMATIC 1. Tum off all electrical power to the heater. Unplug fan cord or turn circuit breaker off. 2. Remove the four screws, which locate the lower grille assembly, and remove it. 3. Remove the two electrical shield screws and shield (see Figure 26). 4. Remove the two fan bracket to fan base securing screws (see Figure 27). 5. Remove the two fan bracket securing nuts (see Figure 28). 6. Remove the fan wire from the thermal switch. /25 Figure 26 Alb Figure 28 Figure 27 7. Disconnect the remaining fan wire at the inline connector. 8. Remove the fan by first rotating it 90° backward and then sliding it forward and out. 9. Reassemble in reverse order. 10. See Figure 29 for fan electrical schematic. 11. If the supply cord is damaged it must be replaced by a special cord available from the manufacturer or its service agent. /26 VARIABLE SPEED (1 10 VOLT) witcpartwu GREEN/YELLOW ( 2 ') CNOIN D Figure 29 NEBO SINGLE SPEED (240 VOLT) BLUE /NEUTRAL f / RROM/ /HOT DUAL SPEED (240 VOLT) BROYM/HOT BLUE /NEUTRAL M YELLOW -GREEN /GROUND BUCK BLUE BLACK 1 BUCK 1 " RIO HI OfT LOW THERMAL 5WTCH LT GROUND AUTO OFF BLOWER THERMAL SWITCH If necessary, the Fan Thermal Switch may be replaced as follows: 1. Turn off all electrical power to the insert; unplug power cord or turn circuit breaker off. 2. Remove the four screws that locate the lower grille assembly and remove it. 3. Remove the shield by removing two screws (see Figure 26). 4. Remove the fan thermal switch mount bracket by loosening two screws but do not remove them. 5. Disconnect the two wires from the switch. 6. Remove the two screws securing the switch. 7. Remove and replace the thermal switch. 8. Reassemble in the reverse order. 4.8 HEATER DISASSEMBLY & REASSEMBLY ,. 0. Thelollawdpg pros eefuie Is.to:boperformed by quallfledz.rvice:porsonnel . Turnoff the gas supply and allow heater to cool for up to 30 minutes. 1. Remove the top grille assembly. 2. Remove the door. 3. Remove the or grille assembly. 4. Remove the Togs and coals. 5. Remove the burner tray assembly as a unit by lifting it up and out. 6. Undo the gas flexline connection at the gas valve. These fittings are flared and do not require sealant. 7. Remove the screw securing the pilot assembly to the pilot bracket. 6: . , Removete four screws securing the pilot cover plate and gasket and then remove them. 9. Remove the nut securing the orifice to the firebox bottom. 10. Remove the four screws holding the valve bracket to the firebox bottom. 11. Disconnect the thermostat wires from the valve. Once the fasteners are removed, the valve /pilot assembly can be lowered down and rotated out through the front of the appliance as a complete unit. 12. Reassemble the components in reverse order. /28 '415/MMirdEI \ MUNN igr2L� \ i I MMO timaituniat tranwsima0 wrnwsama0 F titurriumaxia0 utiumitrz0 namilisen0 woe IMMO MAW MINA 1111A410 110 1311111WW110 I 1 1411112WINNE 0 MOIR man/ V %w M0 ‘ranvou,0 dlial us/ lasom_wam0 \ 1 11,11110 ‘ Immalizava0 __1w__� NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. w NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. . 6.0 TROUBLE SHOOTING 2. Poor connections at starter and ignition electrode 3. Broken ceramic cover on ignition electrode 4. Defective piezo igniter 5. Poor grounding of piezo igniter 1. Gas line shut off(s) may not be tumed on 2. No gas supply (LPG) 3. Air in gas lines 4: 46s+lines•may not connected 5. Low pressure may be caused by bent line 6. Valve control knob not fully depressed in "PILOT" position Weak or improperly located pilot flame 2. Defective thermocouple 3. Thermocouple not installed property 4. Open wire connection in pilot circuit 5. Defective Valve } 3. Replace pilot assembly 1. Align the electrode with 1/8" (3mm) gap to pilot hood 2. Reconnect if loose 4. Replace piezo igniter 5. Tighten mounting nut and /or igniter screws 1. Tum of shut-off valves 2. Check propane tank; you may be out of fuel 3. Purge gas lines 4. Connect all gas lines 5. Check for a kinked line 6. Fully depress control knob 1. Adjust and clean pilot. The flame must impinge on or engulf the thermocouple, as shown in Figure 24 2. Replace themrocouple 3. Make sure all wire connections at the gas valve terminals are tight and the thermocouple is fully inserted into the mounting bracket 4. Check Wire continuity and connections in the pilot circuit 5. Connect the millivolt meter probes to the thermopile terminals on the gas valve. Tum the valve to the "PILOT" position, depress, and light. If the meter reading is greater than 250 millivolts after 30 seconds, the thermopile is good. If the pilot does not stay lie, the valve is defective. Check section "B" below, before replacing valve /31 Pilot will not stsy, lit SOW . ttil.N11107, -. �idstnlR.IM�. 111 °Mainburn.r lint light . Soot deposits on glass B. Defective safrty dreult 1. Loose or :defective 1. Check,continuity, tighten wiring or connections ' . connections,•and repair 2. ''Defective etedromagnbt •2e' replece'if•required power unit (EPU) 1. Valve control off 2. Blockage at the orifice, or ports) 3. Defective wall switch or 3. thermostat 4. Defective wiring or 4. connections 5. Excessive length of thermostat 5. wire from valve to wall switch or thermostat 6. Wall switch or thermostat 6. incorrectly wired 7. Defective remote control 8. Mismatched remote control frequencies 9. Defective Valve 10. Thermopile may not be generating sufficient voltage (325 mV SIT) 11. Wall switch, thermostat, remote control, or wires are defective 12. Defective spill switch 1. Flame impingement on logs 2. Improper venturi setting 3. Foreign material impeding bumer 4. Air inlet blocked or restricted 5. Vent system is restricted or inadequate A: .Y.al a Switches 1. Tum to "ON" position bumer (line, 2. Check and clean Conduct a continuity test or jumper wire test and replace if defective Conduct a test with a jumper wire and repair as required Reduce wire length to less than 100 feet or increase wire size Wire correctly 7. Check batteries and replace if required 8. Match frequencies 9. Tum valve and "ON /OFF" switch to the ' position. Check with millivolt meter at terminals TP -TH. Millivolt meter should read greater then 100 millivolts. If the reading is OK and the burner does not come on, replace the gas valve 10. Recheck using the millivolt meter. The pilot flame may not be high enough for the flame to properly engulf the thermopile. If so, adjust and reset. If voltage is still insufficient, replace thermopile 11. Follow previous corrective action, check switch and wiring. Replace where defective 12. Check continuity and replace if defective 1. Adjust the log set to avoid direct flame impingement. Follow log placement instructions 2. Ensure the air shutter is properly set to NG = .06" (1/16 ") (2mm) and LP = .125 (1/8") (3.1 mm) 3. Ensure that no foreign material blocks bumer flame ports 4. Clean air inlets 5. Conduct flue spillage test and correct flue as required /32 1011,103ii,WIlm01 'II" IL \ gi "", V lia ti0,4 141400■Orl.tg0i4iIiital ' 4.. ; 4,:iii,, . • i Iiii 441 J.1, . t AT ■ IF • i s , 01' I OIYArlf4 , -0 Ng ' • • Insufficient combustion air 1. Ensure that no foreign material blocks air being supplied inlets and that the bumer shutter is conectlyadjusted. Ensure the vent is adequate 2. Manifold pressure set too high 2. Check manifold pressure 3. Vent system restricted 3. Check vent system a • re al CO W CO u. uj 0' g5 .Ta See V 1. Vent system is restricted or 1. Correct flue as required inadequate 2. Manifold pressure too high 2. Check manifold pressure as required ILI uj 2 M c o 0 — 0 I— W w U. g C.) D- R I 1.- Z 133 . v::F{4i• S. Yj$ S•<::' {:<vi: • >: PART No. .� y ?rii: r.ru•:s• $:: ::,:i. ^ ?:•{,,,, { {:tigi. >{{ .:ji�:�G}`i {. ta':L k + iv:4: �vf'Cv t:^JlivG�:w`):VF DESCRIPTION JDO41 Arch Kt Brass JD105 Blower Assembly Single Speed (240 Volt) JD106 Blower Assembly Dual Speed (240 Volt) JD007 Blower Assembly North America CA132 Burner 1.414 NG CA1049 Bumer Orifice LP (#50) CA1050 Bumer Orifice NG ( #36) HE23 Bumer Switch On /Off CZ037 Coals CZ0127 Door Gasket HG60 Extension Knob, On /Off HG61 Extension Knob, High /Low JD008 Fan Speed Control HE57 Fan Thermal Switch HPA22 Grille Springs (2/unit) BC044 Embers MA1001 Front Log, RH •i { > > S ' f Y .• •. �`:..s..,.9/.F PART No. yy h s ' >i:•i'{:i'>>: 4:::i:: .3 . « ' �^. a' f' ^..';CE'C3'. ^v'..'.ii$�{.+t.. {.�{:��£^ DESCRIPTION .. ^ MA1002 Front Log, LH MA1003 Log Rear MA1004 Log Top MA100 Log Set BNO22 On /Off wires (2/unit) HG77 Pilot Assembly NG With Ignitor CA1055 Pilot Gas Line HG79 Pilot Orifice LP HG78 Pilot Orifice NG i HE24 Switch, 2 -Way Rocker, 240V Fan HE25 Switch, 3 -Way Rocker, 240V Fan HG37 Thermocouple HE32 Thermodisc Spill Switch MA133 Valve Assembly LP MA134 Valve Assembly NG HG25 Thermopile HG55 Ignitor 7.0 REPLACEMENT PARTS When requesting service or replacement parts for your insert, please provide model name, fuel and serial number. ATI listed below may be ordered from an authorized dealer. MANDALAY REPLACEMENT PARTS LIST .c ;. ..<dittiu:iitJx �.t:.ew. , •�.iG:..raax!r.34.(:: tarp ;,a.�r'.E;..:.x::d'dr,Yif�d,' /34 z w co 0 co wO g Q D. O . Z� O ' Z Ill al 2 VC OH • w O Z 5 _ O 1- z ig. +if >Fk;t:Y.: >t: :C,i �3'+✓ >, PART No. bn r . '%:-: -•-• .. �.. :.:i,.Y;:.0.W Z= :': >7 :i3.' DESCRIPTION JH107 Access Door Assembly, Black JH113 Access Door Assembly, Gold JH1011 Louvre, Top Gold 10005 Louvre, Black JH1017 Gold Truss Screw 10006 Black Truss Screw JH1009 Door Trim Lower Gold JH1010 Door Trim Upper Gold JH1012 Door Trim Lower Black 10007 Door Trim Upper Black JH109 Lower Grille Assembly, Black JH114 Lower Grille Assembly, Gold JH110 Upper Grille Assembly, Gold JH112 Upper Grille Assembly, Black ..iii A: ;r4rozv'tt ART No. :. -- L -r.:'"Y 'wf.., '.L.yi .s. ., , it7'?;' . kDi . ,r ... : !. ' • . ' DeSCRIPTION JD064 Access Door CA109 Door Assembly (1 piece glass) JD035 Door Assembly (3 piece glass) JD0080 Door Trim Lower Brass JD0074 Door Trim Upper Brass J130077 Gasket Glass Tadpole JD0006 Glass Front JD0007 Glass Sides (2/unit) JD0028 Louvre Brass Top BC0088 Glass, 1 Piece Bent :;,? r s.; ; ;. . f ' b`';is,. .':lj,} y J2 1 , PART'.No. , :?.X74 ". '1.'ufl:? '0: , `k,%' •':i':.: ;• v: 0 , P , :. , •; . ;,; . ,;-. }.5 • .. t FLU ' P , , .,., , DESCRIPTION JF107 Access Door Assembly JF116 Door Assembly JF1008 Door Trim Lower Brass JF1007 Door Trim Upper Brass JF1006 Gasket Glass Tadpole JF1005 Glass JF119 Grille Assembly Top JF1025 Louvre Brass Top 21 ]• s{ PART No. ;'P -:' g 7 :V . war . t DESCRIPTION ' IG115 Side Grille Assembly, Black JG116 Access Door Assembly, Black JG1008 Louvre, Top Gold 10003 Louvre, Black JG131 Side Grille Assembly, Gold JG130 Access Door Assembly, Gold JG1023 Door Trim Lower Gold JG1022 Door Trim Upper Gold JG1018 Door Trim Lower Black 10004 Door Trim Upper Black JG118 Lower Grille Assembly, Black JG132 Lower Grille Assembly, Gold JG120 Upper Grille Assembly, Gold JG122 Upper Grille Assembly, Black JH1017 Gold Truss Screw o 1 0006 Black Truss Screw M • /35 'XS'tic:4• ••• 8.0 OSBURN LIMITED WARRANTY & EXTENDED LIFETIME PROS. , s:. ; ., ; N -FOR ALA.. OSBURN CHAS FIREPLACE PRODUCTf -- BASIC WARRANTY Osburn Manufacturing Inc. (hereafter referred to as Osbum) warrants that your new Osbum gas appliance is free from manufacturing and material defects for a period of one year from the date of sale, subject to the following conditions and limitations. EXTENDED LIFETIME WARRANTY The heat exchanger, combustion chamber, glowing embers, and glass (against thermal breakage only) of every Osbum gas product are warranted for the life to the original owner, subject to proof of purchase and with the following conditions and limitations: 1. The new Osbum product must be installed by a qualified gas fitter. The appliance must be installed and operated at all times in accordance with the installation and operating instructions supplied with the appliance, and installation must be to local and national codes. Any alteration, willful abuse, accident, over firing, or misuse of the appliance shall nullify this warranty. Any service call related to improper installation will not be covered under warranty. Note — some minor movement of certain parts is normal and is not a defect and, therefore, not covered under warranty.' 2. The warranty is not - transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of Osbum. The serial number must be supplied aloe with the Bill of Sale, showing date of purchase at the time the claim is submitted. 3. This warranty is limited to the repair or replacement of part(s) only found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect has been confirmed by Osbum's, or an authorized representative's, inspection. Defective part(s) must be shipped back, transportation prepaid, to the accredited representative. Credits will be issued upon receipt of return of the defective product to Osbum. 4. Osburn may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s). 5. Any installation, labour, construction, transportation, or other related costs or expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall Osbum assume responsibility for same. Further, Osburn will not be responsible for any incidental, indirect, or consequent damages, except as provided by law, and in no event shall they exceed the original purchase price. 6. All other warranties — expressed or implied — with respect tot he product, it's components and accessories, or any obligations / liabilities on the part of Osburn are hereby expressly excluded. 7. Osburn neither assumes nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this Osburn product. 3 /36 z a • w Jo O 0 N W w J w • o g Q co = a � w z� � z I- W w U � O - F- w W IL. w z U O ff " z 8. The warranties as outlined within this document do not apply to chimney components or other products made by other manufacturers when used in conjunction with the installation of this product. Impropet or the use of non - listed components made by other manufacturers may nullify yq If in doubt, contact your nearest authorized Osbum supplier. 9. Osbum will not be responsible for ... • down drafts or spillage caused by environmental conditions such as nearby trees, buildings, rooftops, hills, or mountains. • inadequate ventilation, excessive offsets, or negative air pressure caused by mechanical systems such as furnaces, fans, clothes dryers, etc. 1 r . his warranty is void if: the appliance has been operated in atmospheres contaminated by chlorine, fluorine and their salts, or other damaging chemicals. • the appliance has been subjected to prolonged periods of dampness or condensation. • the appliance has any damage to the combustion chamber, heat exchanger, or other components due to water or weather damage which is the result of, but not limited to, improper chimney / venting installation_ • the appliance has been subjected to willful or accidental abuse or misuse: "LASS DOORS & BRASS OR GOLD PLATED PARTS • Glass doors are warranted against thermal breakage only. To dean glass, use a ceramic glass cleaner or polish. Do not use ammonia -based cleaners such as Windex. A suitable cleaner is available from your nearest Hearth Products dealer. DO NOT CLEAN GLASS WHILE HOT AND DO NOT USE ABRASIVE CLEANERS. • Brass parts will not be covered under this warranty. Brass parts should be cleaned with lemon oil only. Brass cleaners should not be used. Mortar mix and masonry cleaners may corrode the brass finish. Brass parts may also be damaged by external chemicals or down draft conditions. • Gold plated parts will not be covered under this warranty. Gold plated surfaces should be cleaned by using water only and rubbed lightly with a lint -free non - abrasive cloth. Excessive rubbing or polishing may remove plated finish. Discolouration of certain parts is normal and is not a defect, the therefore not covered under warranty. If warranty service is required ... • Contact your supplier. Make sure you have your sales receipt and the model / serial number of your Osbum product. • Do not attempt to do any service work yourself. This will void the warranty. Osburn must authorize service and provide a Warranty Claim Number prior to any warranty ' related service call. Without an authorization number any service work will not be deemed warranty. /37 GAs EIGAzTYPE I NATUREL PROPANE GAS TYPE/GAZ TYPE NATUREL I PROPANE I PUT1 � B M F AIAENTATION ( INPUT NIGH) 81UM AU ENTATION (NAUlE) 0-4500 0.4500 SSION DEDIISTRIBUTIOH (BAS) 1.6 1N. W.C. 0.40 KPA 6.6 IN. W.C. 6.t KPA • 35.000 36.9MJ 35.000 36.9MJ MANIFOLD PRESSURE (HIGHI PRESSION DE DISTRIBUTION 3.5 IN. W.C. 0.94 KPA 10.5 IN. W.C. 2.6 KPA ORIFICE STZES DIa 36 DMS DALES DES ORIFICES i 50 DNS MINIMUM SUPPLY PRESSURE PRESSION MIMMAL 5 IN. WC. 1.25 KPA I t M. W.C. 2.74 KPA OUTPUT (HIGH) 511M1 i PROOIIcuo INAI►TE) ELECTRICAL RA11NG ESTIMATION EU CIAIOUE 120V, (DMZ. 1.SA 120V.BOHZ 1.5A •+� MIMT LISTED FAN TYPE GAS FIRED VENTED ROOM NEATER RADIATEUR / CIRCULATEUR VENTILE 11 TESTED TO: CAWCOA 2.1 MSS, ANSI Z 21.11.1.1993 OAS FIRED VENTED ROOM HEATERS, CAN/CGA 2.17 -IA91 GAS FIRED APPLIANCES FOR USE AT HION ALTITUDES, COA P.4.1.1996 DRAFT A, WH- GPN-004 and WH-GPN -001. MODEL: MANDALAY FIREPLACE INSERT SERIES THIS APPLIANCE I8 EQUIPPED FOR: NG ❑ LP ❑ WARNING: Improper II i1i)IaMon, adfusbeent, ssMa, Of midanana an tear kiwy Of properly dump. Refer to owners manual provided with fhb apolen:a, For aaatabna or additional information consult a qualified kegler make agency or tie pat supplier. . Do not place arldsi an or against this appliance. Do not spry aerosols In the vicinity or this appliance wh s it is operating. Do not store Sammsbls materiels near this appliance. Only for direct discharge without duct connection, Certified Ili InMaMtion In s bedroom or a Welting room. DO NOT REMOVE THIS LABEL WM ' 25516 NE PAS ENLEVER CETTE ETIQUETTE CtAllled t r nu M Can . U.S.A. No pas placer dee articles queiconquaa cur au contra at apparel. Ns pas employer Mimosa pm der al apparel soaped bnctlornne. No p a rrn= dos minces kkNlsnrnablss pros de at appwa. Pour mom degwppenlan dk l sote t�de distribution serMmant.CMmls pour dans les alteration a couchr owes chambrss msublsa. OSBURN MANUFACTURING INC. HL7SiJO-0OIA GAS I& ` • COL Made In Cando by / Fabriqui au Canada pr: HEWN S V I T I I M S OSEURN MANUFACTURING 6470 SUTLER CRST, Sanlehton, S.C. CANADA, VIM 208 I � W U op y 0 M � ` N W W O 2 u _. N Z , 0 0 Oy 0 W W IL. w Z U 0 Z 1 ' {• ; • i s • ::: } : vv •x. • :•{ in :': { {r,.;:.; } }•. :: }. }:. ..:::::..;.;n$ ... .. .... ...Y :: •.}}• {:4:• . {..n ... •. •.. : v. Rn {.. ; f ..::..: .;.y; ,. .; :..,n . ry •}.:.v; n ,: :....... n.:vj:v: { 4: ; > {:ih :::•.. :: 4r. r. :{. :. ~�}:i. }: r:.v '• }:iL•- v.... •r::: .,vf.;v ....� h .h:� : :v.vv... :. .vL•6:.:•::... {.::::.v:::.. } } }: ? +{ YYrx. i2i:•.;:? :::••,'e,' {:;: } • : .:.......:• ::: +v: ;• � ::.5: n:::!x:•.v:•:::; ;• •::.vw.4•nv:: • .:kv { :•,:i• : . : {:: {::•i;::y . v..... \� vr }y�: G:L {•:•:{8S} n.:::.::.:::.: :..J+:: :ii};:; }.S;• }::•............ eed Current Contractor Registration Card: .Yes 0 No eed to Enter Contractor. Information in Sierra: kYes Q No z W a � a � J 00 c � U) 11J J = F- w 2 to = w F. z � O Z w c o 0— 0I- LL! u j H- w 0 0 z