HomeMy WebLinkAboutPermit M02-183 - TRAVEL LODGETRAVEL LODGE
14825 TUKWILA
INTERNATIONAL BL
expired
10 -01 -03
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Value of Construction:
Type of Fire Protection:
Print Name:
doc: Mech
City of Tukwila
Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670
Contact Person:
Name: CANDICE GALLAGHER
Address: WESCO, 2800 THORNDYKE AV W
Contractor:
Name: WASHINGTON ENERGY
Address: 2800 THORNDYKE AVE
Contractor License No: WASHIES990CW
DESCRIPTION OF WORK:
LIKE FOR LIKE GAS WATER HEATER REPLACEMENT.
Permit Center Authorized Signature:
MECHANICAL PERMIT
Parcel No.: 0041000335 Permit Number: MO2 -183
Address: 14845 TUKWILA INTERNATIONAL BL TUKW Issue Date: 09/26/2002
Suite No: Permit Expires On: 03/25/2003
Tenant:
Name: TRAVEL LODGE
Address: 14845 TUKWILA INTERNATIONAL BL, TUKWILA WA
Owner:
Name: OCTON HOLDINGS INC Phone:
Address: %ORECM ESCROW ADMINISTRATION, 1717 MAIN ST 12TH FL- ESCROW
;P
Phone: 206 - 378 -6680
ED
Phone: 206 282 -4700
OCT O 1 zonxpiration Date: 02/16/2003
$650.00 Fees Collected:
Uniform Mechnical Code Edition:
Date: Toz6 D Z
$47.75
1997
I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and
ordinances governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws
regulating construction or the erform nce of work. I am authorized to sign and obtain this mechanical permit.
Signature: �� Date: q - (SD,
This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is
suspended or abandoned for a period of 180 days from the last inspection.
MO2 -183 Printed: 09 -26 -2002
.s
City of Tukwila
Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670
PERMIT CONDITIONS
Parcel No.: 0041000335 Permit Number: MO2 -183
Address: 14845 TUKWILA INTERNATIONAL BL TUKW Status: ISSUED
Suite No: Applied Date: 09/12/2002
Tenant: TRAVEL LODGE Issue Date: 09/26/2002
1: ** *BUILDING DEPARTMENT CONDITIONS * **
2: No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division.
3: Plumbing permits shall be obtained through the Seattle -King County Department of Public Health. Plumbing will be inspected by
that agency, including all gas
piping (296 - 4722).
4: Electrical permits shall be obtained through the Washington State Division of Labor and Industries and all electrical work will be
inspected by that agency
(206- 835 - 1111).
5: All permits, inspection records, and approved plans shall be available at the job site prior to the start of any construction. These
documents are to be
maintained and available until final inspection approval is granted.
6: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as
amended, Uniform Mechanical Code
(1997 Edition), and Washington State Energy Code (1997 Edition).
7: Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be construed to be a
permit for, or an approval
of, any violation of any of the provisions of the building code or of any other ordinance of the jurisdiction. No permit presuming to
give authority to violate
or cancel the provisions of this code shall be valid.
8: Manufacturers installation instructions required on site for the building inspectors review.
9: Ventilation is required for all new rooms and spaces of new or existing buildings in conformance with the Uniform Building Code
and the Washington State
Ventilation and Indoor Quality Code, Chapter 51 -13 WAC.
10: Fuel burning appliances may not be installed in sleeping rooms, U.M.C. 304.5.
11: Appliances which generate flame, spark or glowing ignition, shall be elevated 18 inches above the floor (U.M.C. 303.1.3.).
12: Water heater shall be anchored to resist earthquake (U.P.C. 510.5).
I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate or cancel the provision of any other work or local laws
regulating construction or the performance of work.
Signature:
Print Name:
doc: Conditions
MO2 -183
Date: C ) - 4.60'
Printed: 09 -26 -2002
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TRANSACTION LIST:
ACCOUNT ITEM LIST:
doc: Receipt
City of Tukwila
6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670
Parcel No.: 0041000335 Permit Number: MO2 -183
Address: 14845 TUKWILA INTERNATIONAL BL TUKW Status: APPROVED
Suite No: Applied Date: 09/12/2002
Applicant: TRAVEL LODGE Issue Date:
Receipt No.: R020001420 Payment Amount: 47.75
Initials: SKS Payment Date: 09/26/2002 03:04 PM
User ID: 1165 Balance: $0.00
Payee: BLUE DOT SERVICES
Payment Check 002674 47.75
Current Pints
Amount
MECHANICAL - NONRES
PLAN CHECK - NONRES
Type Method Description
Description Account Code
RECEIPT
000/322.100 38.20
000/345.830 9.55
Total: 47.75
Printed: 09 -26 -2002
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Type of Inspection: ,, n
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Date Called:
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Special Instructions:
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Phone No:
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INSPECTION RECORD
Retain a copy with permit
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
0 Approved per applicable codes. ® Corrections required prior to approval.
COMMENTS:
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Date:
0 37 7 05
00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
No.: 'Date:
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INSPECTION RECORD
Retain a copy with permit
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
(206)431-3670
Approved per applicable codes. Corrections required prior to approval.
Inspector
Date: r.
I ft-02
ErS47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be
paid at t 300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Receipt No.:
Date:
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Commercial Gas Water Heater
USE & CARE MANUAL d1t} , E)E� - r 1KWILA
WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR SEP 1 2 2002
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CERTIFIED
CERTIFIED
=7..=
II
MULTI -FLUE COMMERCIAL MODELS
Indication of Important A
o
11
Manual. Please read carefully and
for Future Reference.
A Recognize
Safety
this symbol as an
Information!
Do Not Destroy this
keep in a safe place
A NOTICE: This water heater is designed for use in a commercial application and the installation and maintenance of It should be per -
formed by qualified, licensed service personnel. If the foregoing assumption Is not appropriate, then we recommend that you obtain
and retain our Residential Use & Care Manual.
PROPOSITION 65: This appliance contains fiberglass insulation. Respirable particles of fiberglass are known to the State of California
A to cause cancer. Exhaust gas from this appliance contains chemicals, including Carbon Monoxide, known to the State of California to
cause birth defects or other reproductive harm.
A WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
A FOR YOUR SAFETY! • Immediately call your gas supplier from a neigh-
bor's phone. Follow the gas supplier's instructions.
— Do not store or use gasoline or other flammable • If you cannot reach your gas supplier, call the fire
vapors or liquids or other combustible materials in department
the vicinity of this or any other appliance. To do so
may result in an explosion or fire. • Do not return to your building until authorized by
the gas supplier or fire department.
— WHAT TO DO IF YOU SMELL GAS — Improper installation, adjustment, alteration, service
• Do not try to light any appliance. or maintenance can cause injury, property damage
or death. Refer to this manual. Installation and ser-
• Do not touch any electrical switch; do not use any vice must be performed by a qualified installer, ser-
phone in your building. vice agency or the gas supplier.
Anted in USA
1 (co/et L
AP10386.13(01101)
t i A General Safety Precautions
I Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular
attention to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing prop-
erty damage, bodily injury or death . Should you have any problems understanding the instructions in this manual, STOP, and get help
from a qualified installer or service technician or the gas supplier.
A WARNING
Gasoline, as well as other flammable materials and liquids
(adhesives, solvents, etc.), and the vapors they produce,
are extremely dangerous. DO NOT handle, use or store
gasoline or other flammable or combustible materials any-
where near or in the vicinity of a water heater. Be sure to
read and follow the warning label pictured below and
other labels on the water heater, as well as the warnings
printed in this manual. Failure to do so can result in prop-
erty damage, bodily injury, or death.
t
i
9 1
Q ■ Failure to properly vent the water heater to the outdoors
as outlined In the Venting Section of this manual can
result in unsafe operation of the water heater. To avoid the
risk of fire, explosion, or asphyxiation from carbon
monoxide, never operate this water heater unless it is
properly vented and has an adequate air supply for proper
operation. Be sure to inspect the vent system for proper
installation at initial start-up; and at least annually there-
after. Refer to Maintenance section of this manual for
more information regarding vent system inspections.
A DANGER
A DANGER
A Vapors from flammable
liquids will explode and
catch fire causing death or
severe bums.
Do not use or store flammable
products such as gasoline,
solvents or adhesives in the
same room or area near the
water heater.
Keep flammable products:
1. far away from heater,
2. In approved containers,
3. tightly closed and
4. out of children's reach.
Installation:
Do not install water heater
where flammable products will
be stored or used unless the
main burner and pilot flames
Water heater has a main
burner and pilot flame.
The pilot flame:
1. which can come on at
any time and
2. will Ignite flammable
vapors.
Vapors:
1. cannot be seen,
2. are heavier than air,
3. go a long way on the
floor and
4. can be carried from
other rooms to the pilot
flame by air currents.
are at least 18" above the
floor. This will reduce, but not
eliminate, the risk of vapors
being Ignited by the main
burner or pilot flame.
Read and follow water heater warnings and Instructions. If owners
manual is missing, contact the retailer or manufacturer.
A DANGER
LIQUEFIED PETROLEUM MODELS — Propane, or LP gas,
must be used with great caution.
• It is heavier than air and will collect first in lower areas
making it hard to detect at nose level.
• Make sure to look and smell for LP leaks before
attempting to light appliance. Use a soapy solution to
check all gas fittings and connections. Bubbling at a
connection indicates a leak that must be corrected.
When smelling to detect an LP leak, be sure to sniff
near the floor too.
• Gas detectors are recommended in LP applications
and their installation should be In accordance with the
manufacturer's recommendations and /or local laws,
rules, regulations or customs.
• It is recommended that more than one method be used
to detect leaks in LP applications.
IF LP GAS IS PRESENT OR SUSPECTED:
• DO NOT attempt to find the cause yourself;
• DO NOT try to light any appliance;
• DO NOT touch any electrical switch;
• DO NOT use any phone in your building.
• Leave the house immediately and make sure your fami-
ly and pets leave also.
• Leave the doors open for ventilation and contact the
gas supplier, a qualified service agency or the fire
department.
• Keep the area clear until the service call has been
made, the leak is corrected, and a qualified agency has
determined the area to be safe.
A WARNING
Both LP and natural gas have an odorant added to help
detection. Some people may not physically be able to
smell or recognize this odorant. If unsure or unfamiliar
about the smell associated with LP or natural gas, ask the
gas supplier. Other conditions, such as "Odorant Fade ",
which causes the odorant to "fade ", or diminish in intensi-
ty can also hide or camouflage a gas leak.
A DANGER
Water heaters utilizing Liquefied Petroleum gas (LP) are
different from natural gas models. A natural gas heater will
not function safely on LP gas and vice versa. No attempt
should ever be made to convert a heater from natural gas
to LP gas. To avoid possible equipment damage, personal
injury or fire: DO NOT connect this water heater to a fuel
type not in accordance with unit data plate. Propane for
propane units. Natural gas for natural gas units. These
units are not certified for any other type fuel.
A WARNING
LP appliances should not be installed below -grade (for
example, in a basement) if such installation is prohibited by
federal, state and /or local laws, rules, regulations or cus-
toms.
2
Temperature
Time to Produce Serious Burn
120° F.
More than 5 minutes
125° F.
1 to 2 minutes
130° F.
About 30 seconds
135° F.
About 10 seconds
140° F.
Less than 5 seconds
145° F.
Less than 3 seconds
150° F.
About 1 seconds
155° F.
About 1 second
A General Safety Precautions
To meet commercial water use needs, the thermostat on this water
heater Is adjustable up to 180 °F. However, water temperatures over
125 °F. can cause severe bums instantly or death from scalds. This
is the preferred starting point for setting the control for supplying
general purpose hot water.
Safety and energy conservation are factors to be considered when
setting the water temperature on the thermostat. The most energy
efficient operation will result when the temperature setting is the
lowest that satisfies the needs consistent with the application.
A DANGER
H9T
�
Water temperature over 125 °F can
cause severe burns instantly or
death from scalds.
Children, disabled and elderly are
at highest risk of being scalded.
See instruction manual before
setting temperature at water
heater.
Feel water before bathing or
showering.
Temperature limiting valves are
available, see manual.
Maximum water temperatures occur just after burner has shut off.
To find hot water temperature being delivered, turn on a hot water
faucet and place a thermometer in the hot water stream and read
the thermometer.
3
The following chart details the relationship of water temperature
and time with regard to scald injury and may be used as a guide in
determining the safest water temperature for your applications.
Table courtesy of Shriners Burn Instilul
TIME / TEMPERATURE RELATIONSHIPS IN SCALDS
The temperature of the water in the heater can be regulated by
setting the temperature dial on front of the thermostat. To comply
with safety regulations the thermostat was set at its lowest setting
before water heater was shipped from the factory. The illustration
below illustrates the thermostat and how to adjust the water tem-
perature.
To adjust the water temperature,
insert a small straight screwdriver
into slotted screw in hole in front
of themostat and turn wheel to de-
sired setting. Thermostat is ad-
justable up to 180 F.
CAUTION!! - Hotter water Increases
the risk of SCALDING!
A DANGER
I Honeywell I
There Is a Hot Water SCALD Potential if the thermostat is set too
high.
NOTE: When this water heater is supplying general purpose hot
water requirements for use by individuals, a thermostatically con-
trolled mixing valve for reducing point of use water temperature is
recommended to reduce the risk of scald injury. Contact a
licensed plumber or the local plumbing authority for further infor-
mation.
A WARNING
Read and Review this entire Manual with special emphasis on the
Draft Hood and Venting Sections (Page 5) and Operation Section
(Pages 8.10) prior to any Installation work
LOCAL INSTALLATION REGULATIONS
This water heater must be installed in accordance with these in-
structions, local codes, utility company require -ments and /or, in the
absence of local codes, the latest edition of the National Fuel Gas
Code, ANSI Z223.1 in the United States, or CGA /CAN B149 Instal-
lation Codes in Canada.
LOCATION
A.
B.
The water heater should be installed in a clean, dry location as
close as practical to the gas vent or chimney. Long hot water lines
should be insulated to conserve water and energy. The water
heater and water lines should be protected from exposure to freez-
ing temperatures.
A gas fired water heater should not be installed in a space where
liquids which give off flammable vapors are to be used or stored.
Such liquids include gasoline, LP gas (butane and propane), paint
or adhesives and their thinners, solvents or removers. Because of
natural air movement in a room or other enclosed space, flammable
vapors can be carried some distance from where their liquids are
being used or stored. The open flame of the water heater's inter-
mittent pilot or main burner can ignite these vapors causing an
explosion or fire which may result in severe burns or death to those
in range, as well as property damage. For these reasons, instal-
lation of a gas fired water heater in a garage is not desirable.
A WARNING
If a location In a garage Is the only alternative, the gas water heater
should be installed so that the open flame of the pilot and main
burner are no less than 18 Inches above the garage floor. The
water heater must be located or protected so it is not subject to
physical damage by moving vehicles or area flooding. Raising the
gas fired water heater will reduce BUT NOT eliminate the possibili-
ty of lighting the vapor of any flammable liquids which may be
Improperly stored or accidentally spilled.
C. All models are certified for installation on combustible floors and
in alcoves. The minimum side and top clearance to walls and ceil-
ing for providing protection of combustible materials are shown
on the water heater's rating label. A front clearance of 18 inches
(46 cm) should be provided for adequate inspection and servic-
ing.
If the water heater must be installed on carpeting, place a metal
or wood panel beneath water heater extending beyond its full width
and depth at least 3 inches (7.6 cm) in all directions. If the water
heater is installed in an alcove, the entire floor must be covered
by the panel.
A CAUTION
The water heater should not be located in an area where leakage
of the tank or connections will result in damage to the area adja-
cent to It or to lower floors of the structure. When such areas can-
not be avoided, it is recommended that a suitable catch pan, ade-
quately drained, be Installed under the water heater. The pan
MUST NOT restrict the flow of combustion air flow to bottom of
water heater.
Introduction
4
NOTE: Auxiliary catch pan installation MUST conform to the
applicable local codes.
D. RESTAURANTS — If the water heater is to be installed in a restau-
rant or other location where the floor is frequently cleaned, it must
be elevated to provide at least six inches (15 cm) of clearance
from the floor to comply with NSF International recommendations.
A factory- designed leg extension kit is available for this purpose
from the distributor or store where the water heater was purchased.
E. COMBUSTION & VENTILATION AIR — Proper operation of the
water heater requires air for combustion and ventilation. If the
water heater is installed in a building of conventional frame, ma-
sonry or metal construction, and there are no other appliances
installed that require an air supply, infiltration air is normally ad-
equate for proper combustion and ventilation, and an outside air
supply for the water heater may not be required. However, if the
water heater is installed in a confined space, or the building is of
unusually tight construction, then an outside air supply must be
provided. Provisions for Combustion and Ventilation air must com-
ply with the applicable codes and standards as defined in the Local
Installation Regulations section on page 4.
FOR INSTALLATIONS IN THE UNITED STATES:
If the water heater is to be installed in a confined space, defined
as one having a volume of less that 50 cubic feet (1.4 cu. meters)
per 1000 Btu /h of the total input of all appliances within that space,
an air supply must be provided. The air must be supplied through
two permanent openings of equal area, one of which is to be located
approximately 12 inches (30cm) above the floor and the other of
which is to be located approximately 12 inches (30cm) below the
ceiling. The minimum net free area of each opening must be not
less than one square inch per 1000 Btu /h of the total input of all the
appliances in the enclosure or structure, if each of the openings
communicates with other uncon -fined areas inside the structure.
If the required air is to be supplied directly from outdoors (or a
freely ventilated attic or crawl space), or through vertical ducts,
there must be two openings located as specified above, and each
must have a minimum net free area of not less than one square
inch (6.5 sq. cm) per 4,000 Btu /h of the total input rating of all ap-
pliances in the en- closure.
If horizontal ducts are used to communicate with the outdoors,
each opening must have a minimum net free area of not less than
one square inch (6.5 sq. cm) per 2000 Btu /h of the total input rat-
ing of all appliances in the en- closure.
NOTE: If the openings are to be covered with a protective
screen or grill, the net free area of the covering material must
be used in determining the size of the openings mentioned
above. Protective screening for the openings MUST NOT be
smaller than %inch (.64 cm) mesh to resist clogging by lint or
other debris.
For additional information regarding combustion and ventilation
air supply requirements, refer to the latest edition of the Ameri-
can National Standard / National Fuel Gas Code, ANSI Z223.1
FOR INSTALLATIONS IN CANADA:
While the requirements for U.S. installations outlined above are
generally true in Canada, precise requirements for combustion
and ventilation air supplies are detailed in the CAN /CGA B149 In-
stallation Codes; under "Venting Systems and Air Supply for Ap-
pliances". To ensure that the water heater is properly installed,
those requirements must be followed.
Large exhaust fans can lower the air pressure inside a building
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Introduction
or room and interfere with proper venting and operation. Com-
mercial kitchens or other locations that must maintain a high flow
of exhaust air should have the water heater installed in a sepa-
rate room with combustion and ventilation air supplied directly
from outside as described above.
F. CORROSIVE ATMOSPHERES — The heater should not be in-
stalled near an air supply containing halogenated hydrocarbons.
For example, the air in beauty shops, dry cleaning establishments,
photo processing labs, and storage areas for liquid and powdered
A WARNING
The manufacturer's warranty does not cover any damage or
defect caused by installation, or attachment, or use of any special
attachment such as energy saving devices (other than those
authorized by the manufacturer) Into, onto, or in conjunction with
the water heater. The use of such unauthorized devices may
shorten the life of the water heater and may endanger life and
property. The manufacturer disclaims any responsibility for such
loss or injury resulting from the use of such unauthorized devices.
1. INSPECT SHIPMENT — for possible damage. The manufacturer's
responsibility ceases upon delivery of goods to the carrier in good
condition. Any claims for damage, shortage in shipments, or non
delivery must be filed immediately against carrier by consignee.
2. DRAFT HOOD — The combination draft hood - flue damper as-
sembly designed for and shipped with this water heater must be
installed, without alteration, directly on the flue outlet collar. DO
NOT substitute any other size or type of draft hood.
Before proceeding with installation, verify that the part number
on the draft hood - flue damper assembly matches that called for
on label near connector. If not, see your distributor or the store
from where the water heater was purchased.
A.) Place the draft hood - flue damper assembly on the flue outlet of
the water heater with the drive motor to the left front. Rotate as
necessary to position where the plug on the end of the wire har-
ness can freely engage in the receptacle of the drive motor.
Damper Mounting
Screw
3/8' Maximum Length Damper
Mounting Screw
Additional screws located at 90°
ntervals around Damper Base
NM MIN r
Insert Polarized Plug into re-
ceptacle on Drive Motor after
Damper / Draft Hood Assem-
bly Is secured to water heater.
Note: Damper MUST be in open position when water
heater main burner is operating
Figure 3. — Installing tramper/ Draft Hood Assembly
Installation
5
bleaches or swim pool chemicals often contain such hydrocar-
bons. The air there may be safe to breathe, but when it passes
through a gas flame, corrosive elements are released that will
shorten the life of any gas burning appliance. Propellants from
common spray cans or gas leaks from refrigeration equipment
are highly corrosive after passing through a flame. The limited
warranty is voided when failure of water heater is due to a corro-
sive atmosphere. (Reference is made to the limited warranty for
complete terms and conditions.)
B.) Mark a spot on top pan through the hole in support bracket at the
rear of the drive motor. (Refer to Figure 3.)
C.) Remove the draft hood - flue damper assembly and drill a hole
through the spot for securing it with sheet metal screw.
D.) Reinstall the draft hood - flue damper assembly and secure it with
a sheet metal screw through the support bracket. Also install three
(3) 3/8 "(.95 cm) maximum length self drilling screws (supplied with
Damper Assembly) into holes located around the base of Damper
Assembly. (Refer to Figure 3.)
E.) Electrical connections to the drive motor are made with a plug
that is polarized to insure correct insertion. The drive motor re-
ceptacle is external to the casing for easy access. (Refer to Fig -
ure 3.)
3. VENTING — The responsibility for providing a vent of adequate ca-
pacity and in good usable condition is that of the installing contrac-
tor. There is a limit to the Btulh capacity of any given vent or chim-
ney style and height. For installations in the United States, capaci-
ty tables are printed in Appendix "G" of the National Fuel Gas Code
(ANSI 2223.1). For installations in Canada, this information is con-
tained in Appendix B of CAN /CGA B -149 Installation Codes
As an alternate method for sizing a vent connected to more than one
appliance, the effective area of the vent shall be not less than the
area of the largest vent connector plus 50% of the areas of addi-
tional draft hood outlets.
Any horizontal run of vent connector connecting the draft hood to
the gas vent or chimney, must have an upward slope of at least 1/4"
per foot of length. Single wall vent connectors must be at least 6"
from adjacent unprotected combustible surfaces. Joints of vent con-
nectors should be securely fastened by sheet metal screws or other
approved method. Provide support for vent, or vent connectors to
keep weight off draft hood.
4. GAS SERVICE — The inlet gas pressure to the water heater must
not exceed 10.5" w.c. (2.6 kPa) for Natural gas and 13.0" w.c. (3.2
kPa) for L.P. gas. For purposes of input adjustment, the minimum
inlet gas pressure (with main burner on) is shown on the rating plate.
If high or low gas pressure is present, contact the gas company for
correction.
The gas line should be of adequate size to prevent undue pressure
drop. Sizing based upon Table 1 (on pg. 11) is recommended. No
additional allowance is necessary for an ordinary number of fit-
tings.
A ground joint union and manual shutoff valve should be installed
in the gas line near the water heater so that the burner assembly
may be easily removed. The shut -off valve must be readily ac-
cessible for turning on or off. See Fig. 4 or 5 on page 6.
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Installation
To Gas
Supply
Manual
Gas
Shut-Off
Thermostat
Ground Joint Union
Sediment Trap
Cap
Temperature & Pressure Relief Valve
(See Local Code)
/C Recirculation Loop
Check Valve
Storage
Tank
Gas Valve
Air Gap 6'
Discharge Pipe to Suitable Open Drain
Hot Outlet Discharge Pipe to Suitable Open Drain
Temperature & Pressure Relief Valve
(See Local Code)
Optional
Return
Outlet
Check Valve
Cold Water
Inlet
Shut-Off
Valve
NOTES:
1.) Heater's Outlet Piping must have
upward slope, otherwise use Circulator
2.) If Vertical Tank is used, follow same lay-
out
Figure 4. — Typical Gravity Circulating System
Manual
Gas
Shut -Off
To
Gas
Supply
Thermostat
Ground Joint Union
Sediment Trap
Cap
Recirculation Loop
Recirculator
Temperature & Pressure
Relief Valve
Air Gap 6'
Gas Valve
Temperature & Pressure Relief Valve
(See Local Code)
Cold
Shut-Off Inlet
Valve
Circulator'
' Circulator may be wired to run
continuously without the Control
Check Valve
Discharge Line
to Suitable Open Drain
Hot
Outlet
Manifolds
Figure 5. — Typical Forced Circulation Tank System with Factory Supplied Jacketed & Insulated Storage Tanks.
6
Installation
A sediment trap must be installed at the bottom of the gas line.
See Fig. 4 or 5 on page 6.
The pipe compound used should be resistant to the action of liq-
uefied petroleum gases.
LEAK TESTING — The water heater and its gas connections
MUST be leak tested at normal operating pressure before it is
placed in operation. Turn ON the manual gas shut -off valve near
the water heater. Use a soapy water solution to test for gas leaks
at all connections and fittings. Bubbles indicate a gas leak that
must be corrected. The water heater factory connections to the
gas valve should also be leak tested after placing the water heater
in operation.
A WARNING
NEVER use open flame to test for gas leaks, as bodily injury or
property damage could result.
PRESSURE TESTING THE GAS SUPPLY SYSTEM — The water
heater and its manual gas shut-off valve MUST be disconnected
from the gas supply piping system during any high pressure test-
ing of that system at pressures in excess of 1 /2 psi (14" w.c. / 3.5
kPa).
The water heater MUST be isolated from the gas piping system
by closing the manual gas shut -off valve during any pressure test-
ing of the gas supply piping at pressures equal to or less than 1/2
psi (14" w.c. / 3.5 kPa).
5. RELIEF VALVE — A new factory installed combination pressure
and temperature relief valve, complying with the Standard for Re-
lief Valves and Automatic Gas Shutoff Devices for Hot Water Sup-
ply Systems, ANSI Z21.22, or Standard CAN1 -4.4, Temperature,
Pressure, Temperature and Pressure Relief Valves and Vacuum
Relief Valves is provided with the water heater. No valve is to be
placed between the relief valve and the water heater. For a cir-
culating tank installation, the separate storage tank(s) must have
similar protection. The pressure rating of the relief valve must not
exceed 150 psi (160 psi for ASME models), the maximum working
pressure as marked on front of the water heater.
The Btu /h rating of the relief valve must equal or exceed the Btu /h
input of the water heater as marked on its rating plate.
Connect the outlet of the relief valve to a suitable open drain. The
discharge line must pitch downward from the valve to allow com-
plete draining (by gravity) of the relief valve and discharge line, and
be no smaller than the outlet of the valve. The end of the discharge
line should not be threaded or concealed and should be protect-
ed from freezing. No valve of any type, restriction or reducer cou-
pling should be installed in the discharge line. Local codes shall
govern the installation of relief valves.
6. WATER CONNECTIONS — This water heater may be connect-
ed individually, in multiples with others, or with an external hot
water storage tank.
Inlet water connections are made to the lower coupling on the heater,
and outlet water connections are made to the upper coupling or, if
desired on models so equipped, the optional top connections may
be utilized.
Each water heater is supplied with the necessary components (Dif-
fuser tubes, di- electric nipples or a combination of both) to make
the water connections that will ensure proper performance. The
components are supplied in a box enclosed in the Damper Assembly
package provided with each heater. If special instructions are re-
quired for any specific water heater, they will be included in the
box.
7
Cap or plug unused connections. Use only clean, new galvanized
steel, copper or approved plastic pipe for water connections. Local
codes or regulations shall govern the exact type of material to be
used. The installation of unions on the inlet and outlet water lines
and a shut -off valve in at least the cold water inlet line is recom-
mended, so the water heater may be easily disconnected for ser-
vicing. Dielectric unions are not required for protection of water
heater.
When this water heater is supplying general purpose hot water
requirements for use by individuals, a thermostatically controlled
mixing valve is recommended to reduce the risk of scald injury.
Contact a licensed plumber or the local plumbing authority for fur-
ther information.
Thermometer(s) should be installed so that they indicate the tem-
perature of the water at or near the outlet of the water heater and
storage tank(s) if provided. See Fig. 4 or 5 on page 6.
THERMAL EXPANSION — Determine If a check valve exists
in the inlet water line. It may have been installed in the cold
water line as a separate back flow preventer, or it may be part of
a pressure reducing valve, water meter or water softener. A
check valve located in the cold water inlet line can cause what
is referred to as a "closed water system ". A cold water inlet
line with no check valve or back flow prevention device is re-
ferred to as an "open" water system.
As water is heated, it expands in volume and creates an increase
in the pressure within the water system. This action is referred
to as "thermal expansion ". In an "open" water system, ex-
panding water which exceeds the capacity of the water heater
flows back into the city main where the pressure is easily dissi-
pated.
A "closed water system ", however, prevents the expanding
water from flowing back into the main supply line, and the result
of "thermal expansion" can create a rapid, and dangerous
pressure increase in the water heater and system piping. This
rapid pressure increase can quickly reach the safety setting of
the relief valve, causing it to operate during each heating cycle.
Thermal expansion, and the resulting rapid, and repeated ex-
pansion and contraction of components in the water heater and
piping system can cause premature failure of the relief valve,
and possibly the heater itself .Replacing the relief valve will not
correct the problem!
The suggested method of controlling thermal expansion is to install
an expansion tank in the cold water line between the water heater
and the check valve. The expansion tank is designed with an air cush-
ion built in that compresses as the system pressure increases,
thereby relieving the over pressure condition and eliminating the re-
peated operation of the relief valve. Other methods of controlling ther-
mal expansion are also available. Contact your installing contractor,
water supplier, or plumbing inspector for additional information re-
garding this subject.
If a recirculation line is installed, the return connection should be
made to a tee close to the inlet connection on the water heater.
A check valve should always be installed in the recirculation line
to prevent cold water from entering.
Factory designed Equa -Flow Manifolds, and Jacketed, Insulated
Storage Tanks are available.
7. WIRING — A polarized 120V 50/60 Hz power supply, with suit-
able disconnect means, must be connected to the black and white
leads provided. The current is approximately 0.3 Amps. The water
heater, when installed, must be electrically grounded in accor-
dance with local codes, or, in the absence of local codes, with the
National Electrical Code, ANSI /NFPA 70 in the United States; or
CSA C22.1 Electrical Code, in Canada. Refer to Fig. 9 or 10 on
back cover of this manual for water heater internal wiring dia-
grams.
Operation
Before operating this water heater, be sure to read and follow the instructions on the label pictured below and all other labels on the
water heater, as well as the warnings printed in this manual. Failure to do so can result In unsafe operation of the water heater resulting
In property damage, bodily Injury, or death. Should you have any problems reading or following the instructions In this manual, STOP,
and get help from a qualified person.
1. LIGHTING PROCEDURE • Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat.
NOTE: The Gas Valve supplied with this water heater may vary from the one pictured on the label below, but the Lighting Instructions are the same
for all types of valves supplied with this model water heater.
WARNING: If you do not follow these instnactio
result causing property damage,
ns exactly, a fire or explosion may
personal injury or loss of life
A.This appliance Is equipped with an ignition
device which automatically lights the pilot. DO
NOT try to light the pilot by hand.
B. BEFORE OPERATING smell all around the
appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than air
and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
1. STOPI READ THE SAFETY INFORMATION
ABOVE ON THIS LABEL.
2. USING A SLOTTED SCREW DRIVER — INSERT
INTO TEMPERATURE ADJUSTMENT OPEN-
ING. TURN SCREW CLOCKWISE " TO THE
LOWEST SETTING
GAS VALVE
FOR YOUR SAFETY READ BEFORE OPERAONG
OPERATING INSTRUCTIONS
TEMPERATURE
ADJUSTMENT
SCREW
7
• If you cannot reach your gas supplier, call
the fire department.
C .Use only your hand to turn the gas control knob.
Never use tools. If the knob will not turn by hand,
don't try to repair it, call a qualified service
technician. Force or attempt to repair may result
in a fire or explosion.
D.Do not use this appliance if any part has been
under water. Immediately call a qualified ser-
vice technician to inspect the appliance and to
replace any part of the control system and any
gas control which has been under water.
5. TURN THE "GAS COCK KNOB" CLOCKWISE
TO "OFF."
6. WAIT FIVE (5) MINUTES TO CLEAR OUT
ANY GAS. IF YOU THEN SMELL GAS, STOP!
FOLLOW "B" IN THE SAFETY INFORMATION
ABOVE ON THIS LABEL. IF YOU DON'T
SMELL GAS, GO TO NEXT STEP.
7. TURN "GAS COCK KNOB" COUNTER -
THERMOSTAT CLOCKWISE (TO "ON ".
8. TURN ON ALL ELECTRIC POWER TO THE
APPLIANCE.
9. SET THERMOSTAT TO DESIRED SETTING
3. 10. IF THE APPLIANCE WILL NOT OPERATE,
. TURN OFF ALL ELECTRIC POWER TO THE
FOLLOW THE INSTRUCTIONS "TO TURN
APPLIANCE. OFF GAS TO APPLIANCE" AND CALL YOUR
4. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION SERVICE TECHNICIAN OR GAS SUPPLIER.
DEVICE WHICH AUTOMATICALLY LIGHTS THE
PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.
TO TURN OFF GAS TO APPLIANCE
1. SET THE THERMOSTAT TO LOWEST SETTING. 1 . TURN THE "GAS COCK KNOB" CLOCKWISE
2. TURN OFF ALL ELECTRIC POWER TO THE TO "OFF ".
APPLIANCE IF SERVICE IS TO BE PERFORMED.
8
A DANGER
Operation
A, Do turn off manual gas shut-off valve if water heater has been sub-
jected to over heating, fire, flood, physical damage or if gas supply
fails to shut off.
B. Do Not turn on water heater unless it is filled with water.
C. Do Not turn on water heater if cold water supply shut -off valve is
closed.
D. Do Not store or use gasoline or other flammable vapors and liq-
uids, such as adhesives or paint thinner, in vicinity of this or any
other appliance. If such flammables must be used, open doors and
windows for ventilation, and all gas burning appliances in vicinity
should be shut off, including their pilot lights, to avoid vapors ignit-
ing.
NOTE: Flammable vapors may be drawn by air currents from
surrounding areas to the water heater.
SAFETY PRECAUTIONS
E. Do not allow combustible materials such as newspaper, rags or
mops to accumulate near water heater.
F. If there is any difficulty in understanding or following the OPERA-
TION or MAINTENANCE instructions, it is recommended that a
qualified person or serviceman perform the work.
A CAUTION
Hydrogen gas can be produced In a hot water system served by
this water heater that has not been used for a long period of time
(generally two weeks or more). HYDROGEN GAS IS EXTREMELY
FLAMMABLE!! To dissipate such gas and to reduce risk of injury,
it Is recommended that the hot water faucet be opened for sever-
al minutes at the kitchen sink before using any electrical appli-
ance connected to the hot water system. If hydrogen is present,
there will probably be an unusual sound such as air escaping
through the pipe as the water begins to flow. Do not smoke or
use an open flame near the faucet at the time it is open.
2. TEMPERATURE SETTINGS — The thermostat is adjusted to its
lowest temperature position when shipped from the factory. To
meet commercial water use needs, it is adjustable up to 180°F
(82 °C). However, water temperatures over 125 °F (52 °C) can
cause severe burns instantly or death from scalds. This is the pre-
ferred starting point for setting the control for supplying general
purpose hot water.
Safety and energy conservation are factors to be considered when
setting the water temperature on the thermostat. The most ener-
gy efficient operation will result when the temperature setting is
the lowest that satisfies the needs consistent with the applica-
tion.
There Is a hot water SCALD POTENTIAL If the thermostat is set
too high.
To adjust the water temperature,
insert a small straight screwdriver
into slotted screw in hole in front
of thermostat and turn wheel to
desired setting. Thermostat is ad-
justable up to 180° F (82 °C).
CAUTION!! — Hotter water in-
creases the risk of SCALDING!
HoneyweN I
T -.■■--•
Figure 6. — Thermostat adjustment
9
A WARNING
When this water heater is supplying general purpose hot water
requirements for individuals, a thermostatically controlled mixing
valve for reducing point of use water temperature is recommend-
ed. Contact a licensed plumber or the local plumbing authority for
further information.
Outlet water temperature will vary during normal operating cy-
cles. Reliable temperature readings should be taken shortly after
main burner cycles off during a period of little or no use.
3. GAS MANIFOLD PRESSURE — With the gas valve supplied with
this water heater, main burner ignition occurs at a low or step
manifold pressure, which will then automatically build up to its
normal operating level . The rated operating manifold pressure
is listed on the water heater rating plate. For purposes of input
adjustment, the minimum inlet gas pressure(with main burner on)
is also shown on the rating plate. A 1/8" NPT tapping is provided
on the outlet side of the gas valve for connecting a manometer to
check this pressure. If necessary, adjust the pressure to the prop-
er value by turning regulator adjustment screw clockwise to in-
crease pressure, or counterclockwise to decrease pressure.
4. CHECK INPUT — Consult the local Gas Company to determine the
heating value of the gas supplied. Check input by clocking gas meter
with all other gas appliances turned off. Use the following formula:
INPUT (btu /h) = (3,600) x (Heating Value) x (Number of Cubic Feet Timed)
Seconds Clocked
A WARNING
DO NOT exceed Input shown on the water heater's rating plate!
To insure accuracy for rating, clock enough cubic feet of gas so that
the clocked time is at least 60 seconds.
Operation
Small adjustments can be made by varying the manifold pressure 7. EMERGENCY SHUTDOWN —
from the designated settings mentioned above.
5. INTERMITTENT PILOT FLAME ADJUSTMENT — No adjustment
is required with normal inlet gas pressures. The pilot flame ad-
justment valve is pre -set, and does not normally require re-ad-
justment.
6. HIGH ALTITUDE — Ratings of gas appliances are based on in-
stallation and operation at sea level of elevations of 2000 feet.
Factory prepared high altitude models are available and are specif-
ically rated for installations at elevations up to 5000 feet. Refer
to rating plate on front of water heater for model number and alti-
tude specifications.
Properly maintained, this water heater will provide years of depend-
able, trouble free service. It is strongly suggested that a regular rou-
tine maintenance program be established and followed by the owner.
It is further recommended that a periodic inspection of the thermo-
stat, burner, relief valve, internal flueway, draft hood / damper as-
sembly and venting system should be made by service technicians
qualified in gas appliance repair.
1. ROUTINE PREVENTIVE MAINTENANCE
A. BURNERS — Visually inspect the main burner flame and the pilot
flame at least every three months. Refer to Figures 7 and 8 for
Figure 7.— Pilot Flame Pattern
i l
Figure 8. — Pilot & Main Burner Flame Pattern
10
A WARNING
Should overheating occur or the gas supply fall to shut off, turn off
the manual gas control valve to the appliance.
A WARNING
DO NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appli-
ance and to replace any part of the control system and any gas
control which has been under water.
If the water heater has been subjected to fire or physical damage,
turn off gas at the manual gas control (shut -off) valve. Do not op-
erate the water heater again until it has been checked out by a
qualified service technician.
Maintenance
normal flame pattern. Fallen scale can usually be dislodged from
the tops of the burners with a thin rod, then vacuumed or brushed
from the bottom of the burner box. If a more thorough cleaning is
deemed necessary to restore a normal flame pattern, the burner
tray assembly should be removed and the burners cleaned indi-
vidually.
A CAUTION
For your safety, removal and cleaning of burner tray and individual
burners should be performed ONLY by a qualified service techni-
cian, as it involves disconnection of gas piping and leak testing.
TO REMOVE BURNER TRAY:
1. Turn off manual gas shut -off valve.
2. Disconnect gas pipe union and wiring to gas valve.
3. Remove retaining screw from burner tray rail on side opposite
gas valve.
4. Slide burner tray assembly out. When reinstalling the burner tray
assembly, make certain it is pushed in all the way against the
stop attached to bottom pan. Then reinstall the retaining screw.
5. Reconnect gas pipe union and wiring to gas valve, turn on man-
ual gas shut -off valve and test for gas leak.
B. VENTING SYSTEM — Inspect venting system at least yearly to
make certain the passageways are free and unobstructed, and
that the vent connectors from the water heater's draft hood to the
chimney are properly positioned and securely attached. Remove
any obstructions in vent connector or chimney and replace any
corroded through vent connectors.
C. CONTROLS — The manifold pressure and controls should be
checked at least yearly by a qualified service technician.
Nominal
Iron Pipe Size,
Inches
Internal
Diameter
Inches
Length of Pipe, Feet
10
20
30
40
50
60
70
80
90
100
125
150
175
200
1/2
.622
132
92
73
63
56
50
46
43
40
38
34
31
28
26
3/4
.824
278
190
152
130
115
105
96
90
84
79
72
64
59
55
1
1.049
520
350
285
245
215
195
180
170
160
150
130
120
110
100
1 1/4
1.380
1,050
730
590
500
440
400
370
350
320
305
275
250
225
210
11/2
1.610
1,600
1,100
890
760
670
610
560
530
490
460
410
380
350
320
2
2.067
3,050
2,100
1,650
1,450
1,270
1,150
1,050
990
930
870
780
710
,
650
610
21/2
2.469
4,800
3,300
2,700
2,300
2,000
1,850
1,700
1,600
1,500
1,400
1,250
1,130
1,050
980
3
3.068
8,500
5,900
4,700
4,100
3,600
3,250
3,000
2,800
2,600
2,500
2,200
2,000
1,850
1,700
4
4,026
17,500
12.000
9.700
8.300
7.400
8.800
6.200
5.800
5.400
5.100
4.500
4.100
3.800
3.500
Maintenance
1. This water heater is equipped with a combination thermo-
stat /temperature limiting device (ECO) that should be checked
annually by qualified service personnel.
A CAUTION
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause Improper and dangerous operation.
VERIFY PROPER OPERATION AFTER SERVICING!
2. The Temperature and Pressure Relief Valve must be free to
operate properly. Check (at least once a year) by lifting the
handle fully and allowing several gallons of water to flush
through the discharge line. Make certain the discharged water
is directed to a suitable drain.
A DANGER
Before manually operating the relief valve, make certain no one
will be exposed to the danger of coming in contact with the hot
water released by this valve. The water may be hot enough to cre-
ate a SCALD hazard. The water released should be directed to a
suitable drain to prevent injury or damage.
NOTE: If the temperature and pressure relief valve on the
water heater discharges periodically, this may be due to ther-
mal expansion in a "closed" water system. Contact the water
supplier or local plumbing inspector on how to correct this.
DO NOT plug the relief valve outlet.
D. TANK— Good maintenance requires that the tank be cleaned of
deposits. Unless the water supply is soft (0 to 5 grains hardness),
scale or lime deposits will accumulate in the tank. Hard water
scale is deposited at an increasingly high rate in proportion to in-
creased water temperature. Accumulation of these deposits may
reduce efficiency, and shorten the life of the water heater.
Any new installation should have a tank inspection program set up
initially for frequent inspection. The first inspection should be
within a six month period. Once the scaling tendencies have been
established, the inspection program can be modified to suit the
water conditions. Cleaning should be performed if the scale has
accumulated above the drain valve opening.
A wet -dry shop vac. with a nozzle fashioned from 1" and/or 3/4"
polyethylene pipe makes a good tool for scraping and removing
TABLE 1
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of
0.5 psig or Less and a Pressure Drop of 0.3 Inch Water Column
Based on a 0.80 Specific Gravity Natural Gas; If 1.5 Specific Gravity L.P. Gas is used, multiply capacity by 0.63
11
scale.
TO CLEAN OR INSPECT TANK:
1. Shut off gas valve and drain tank.
2. Remove tank clean -out cover on jacket and with pocket knife
cut and remove a circular plug of insulation the full size of jack-
et opening.
3. Loosen nut on seal plate assembly enough to twist yoke side-
ways. Hold assembly securely and push inward, then remove
from tank.
4. Remove as much built -up scale from flue tubes and tank bot-
tom as practical. Do not attempt to clean so thoroughly that
the tool used damages the glass lining.
5. Clean the seal plate and install a new gasket. Wipe clean the
interior surface of the tank that contacts the gasket. Reinstall
the seal plate and tighten in position. Fill tank with water and
check for leaks. If no leaks are found, install insulation plug
and clean -out cover on jacket and re -light the water heater.
If chemical lime dissolving cleaners are preferred, cautiously fol-
low the instructions supplied with the cleaner. DO NOT use a muri-
atic or hydrochloric acid (HCI) base cleaner.
2. ANODE INSPECTION — The water supply in certain areas con-
tains very aggressive elements. In these areas, periodic inspec-
tion of the anode is recommended to determine if replacement is
necessary. The anode(s) supplied in this water heater is slowly
consumed , thereby eliminating or minimizing corrosion and pro-
tecting the glass lined tank. The anode(s) should be replaced
when more than 6 inches (15 cm) of core wire is exposed at ei-
ther end.
3. SEASONAL OPERATION — If the water heater is to remain idle
for an extended period (60 days or more) the heater should be
turned off. The water heater and piping should be drained if they
might be subjected to freezing temperatures. It is recommended
that the water heater's operation is thoroughly checked (by a qual-
ified service technician) before it is placed back in service. NOTE:
Refer to Hydrogen Gas caution notation on page 9.
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"System Sentinel" Diagnostic System
The "System Sentinel" Diagnostic system on this water heater provides the user or service technician with a visual representation
of the operational status of the various sections of the water heater's control system. A quick glance at the System Sentinel panel
on the front of the heater will give an indication of where to begin trouble shooting of a non operational heater.
The LED's (light emitting diodes) on the panel are arranged from top to bottom based on their function in the normal sequence of
operation, and their function is explained as follows:
POWER
When illuminated, this green LED indicates that 120VAC power
is being supplied to the heater, the On /OFF switch is func-
tioning and the 24V transformer is functioning properly.
(Refer to Section 1 of Troubleshooting Guide)
SYSTEM SENT!
POWER
THERMOSTAT
IGNITION
m. PILOT VALVE
ECO
MAN VALVE
oft.
MAIN VALVE
When illuminated, this red LED indicates that the Ignition Con-
trol Module is supplying 24 VAC power to the MV (Main Valve)
terminal on the Gas Control Valve.
(Refer to Section 6 of Troubleshooting Guide)
12
THERMOSTAT
When illuminated, this red LED indicates that the ther-
mostat is functioning(calling for heat) and 24VAC
power is being supplied to the Damper Assembly.
(Refer to Section 2 of Troubleshooting Guide)
IGNITION
When illuminated, this red LED indicates that the
Damper Assembly is opened and 24 VAC power is
being supplied to the Ignition Control Module, and the
ignition sequence has begun.
(Refer to Section 3 of Troubleshooting Guide)
PILOT VALVE
When illuminated, this red LED indicates that the Ig-
nition Control Module is supplying 24 VAC power to
the ECO (Energy Cut Off device), or High Limit.
(Refer to Section 4 of Troubleshooting Guide)
ECO
When illuminated, this red LED indicates that the ECO
(Energy Cut Off device), or High Limit is closed, and
24 VAC power is being supplied to the PV (Pilot Valve)
terminal on the Gas Control Valve.
(Refer to Section 5 of Troubleshooting Guide)
"System Sentinel" Troubleshooting Guide
Section 1... the "POWER" LED
Is the "ON /OFF" Switch in
the "ON" position?
4
(YES
1
Is 120 VAC power present at the
branch circuit connections to Black
wire of the switch and White wire of
the transformer ?
Is 120 VAC power present between
the Black and White wires to the
transformer ?
YES
1
Is 24 VAC power present between the
Yellow and Gray wires from the trans-
former ?
1
YES
V
The System Sentinel Panel is defec-
tive and must be replaced.
A CAUTION
NO }'
--(NO )—'
Is the "POWER" LED Illuminated?
Turn switch to ON position. Is the
Power LED now illuminated?
NO
NO
NO
)
Check circuit breaker or fuse and field connection
of branch circuit wiring to leads of switch. Repair
or replace as required. Is "POWER" LED now illu-
minated?
13
(NO
)
Replace Switch, then verify that
power is present. Is "POWER" LED
now illuminated?
Replace Transformer, then verify that
power is present. Is "POWER" LED
now Illuminated?
NO
YES
Power is being supplied to
the heater, the ON /OFF
Switch is functioning, and
the 24V AC Transformer Is
functioning
—(YES
--(YES
--(YES
Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dangerous operation. VERIFY PROP-
ER OPERATION AFTER SERVICING!
"System Sentinel" Troubleshooting Guide
Section 2... the "THERMOSTAT" LED
Ensure that power is being supplied to the
water heater. Refer to "Section 1...the
POWER LED" in this Troubleshooting
Guide, and correct if necessary. Is the
"THERMOSTAT LED" now Illuminated
NO
Is Thermostat set at a tempera-
ture higher than the water tem-
perature in tank
OYES
Is 24 VAC power present at Yel-
low Wire Terminal Inside Ther-
mostat?
YES
Is 24 VAC power present at
Blue Wire Terminal inside Ther-
mostat?
Thermostat is defective or out
of calibration and must be
replaced.
A CAUTION
--- ( YES )
Is the "THERMOSTAT" LED Illuminated? ) -- - --s
YES
14
N
5)
Adjust Thermostat to a higher
setting. Is Thermostat LED now
illuminated?
Ensure that power is being supplied to the
water heater. Refer to "Section 1...the
POWER LED" in this Troubleshooting
Guide, and correct if necessary. Is the
"THERMOSTAT LED" now illuminated
Thermostat Is calling for heat, and
24 VAC power Is being supplied to
the Damper Assembly
--YES )--11.-
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP-
ER OPERATION AFTER SERVICING!
"System Sentinel" Troubleshooting Guide
Section 3... the "IGNITION" LED
NO
Did the Damper Assembly
fully open?
Check Damper for obstruc-
tions— remove if necessary.
Did Damper fully open?
YES
i
NO
NO
Remove Damper Drive
Motor cover; is the green
"CALL FOR HEAT" LED
illuminated?
Is the green "IGN GAS PWR"
LED illuminated?
A CAUTION
YES )-0
--(YES
r
NO
Refer to Troubleshooting
Guide, Section 2...the "THER-
MOSTAT' LED to determine if
Thermostat is operable. Repair
or replace if required.
Is 24 VAC power present
between the Blue and Gray
wires in the Polarized Plug at
Damper Assembly?
YES
Is the "IGNITION" LED Illuminated?
Is Spark Ignitor operating?
(Can sparking be heard ?)
YES )
V
NO
15
YES
The System Sentinel Panel is
defective and must be replaced.
Is 24 VAC present between the
Gray ground wire and the Red 24
V wire connected to the ignition
Control Module?
(
Ignition Control Module is defec -1
tive and must be replaced.
The Thermostat has called for
heat, the Damper Assembly has
fully opened, and 24 VAC power is
being supplied to the Ignition Con-
trol Module and the ignition
sequence will begin.
NO
)
1. Remove ignition Cable and check for good
continuity, replace if necessary.
2. Check Ignitor Electrode gap for proper
spacing (1/8" to 5/32 "). Correct if necessary.
3. Examine Ceramic insulator on Pilot Assem-
bly for cracks. Replace if cracks are evident.
If all of the above components check okay,
replace ignition Control Module.
Check continuity of Red and
Gray wires between Damper
Assembly and Ignition Con-
trol Module. Is continuity
"good "?
Repair or replace the Wiring Har-
ness
YES
V
Damper Assembly is defective and must be replaced. The water heater may still be used until a replacement Damper Assembly can be
Installed by following these steps:
Tim off power to the water heater at the main power switch located on the side of the control enclosure. Order a replacement Damper Assembly. With power still off,
remove Damper Drive Motor cover and move the Service Switch located to the right of the the motor from the "NORMAL" position to the "SERVICE" position. Using a stan-
dard flat screwdriver, rotate the slotted white knob, located below the motor, counter - clockwise until the damper blade Is In the open (fully vertical) position. Replace cover
and turn power on at the main power switch located on the side of the control enclosure. The heater should now attempt its firing sequence.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP-
ER OPERATION AFTER SERVICING!
"System Sentinel" Troubleshooting Guide
Section 4... the "PILOT VALVE" LED
Is the Spark ignitor operating?
(Can sparking be heard ?)
1. Remove ignition Cable and check for good conti-
nuity, replace if necessary.
2. Check Ignitor Electrode gap for proper spacing
(1/8" to 5/32 "). Correct if necessary.
3. Examine Ceramic Insulator on Pilot Assembly for
cracks. Replace If cracks are evident.
Is 24 VAC present between the Brown wire on "PV"
Terminal and Gray Ground wire on ignition Control
Module?
Is the "IGNITION" LED illuminated?
NO
Ignition Control Module is
inoperable and must be
replaced.
A CAUTION
( Is the "PILOT VALVE" LED Illuminated? J YES
'The Ignition Control Module is In
Is the Pilot Flame burning? ) the Ignition sequence, and is pro-
viding 24 VAC power to the ECO
(Energy Cut -Off Device) inside of
NO the Thermostat
Refer to Section 3...the "IGNMON" LED in the
Troubleshooting Guide
(YES )
The System Sentinel Panel is
defective and must be replaced.
YES 1---11.-
Is 24 VAC present between the Brown wire on "PV"
Terminal and White wire on "PV/MV" Terminal on
the Gas Control Valve?
NO
r
(Is the "ECO' LED illuminated?
YES I I NO
Check continuity of Brown wire
between ECO Device (inside of Ther-
mostat), and "PV" Terminal on Gas
Control Valve. Repair or replace wire as
needed to restore power to "PV" Termi-
nal on gas valve.
Gas Control Valve is inop-
erable and must be
replaced
Refer to Section 5...the "ECO ' LED in the
Troubleshooting Guide
YES
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP-
ER OPERATION AFTER SERVICING!
16
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"System Sentinel" Troubleshooting Guide
Section 5... the "ECO" LED
ECO Is "open ". Allow tank to cool,
and reset. If ECO again trips, the
Thermostat/High limit is defective
Replace as required.
Is "ECO LED now Illuminated?
i
1
Is the Pilot Flame burning?
Refer to Section 3...the "IGNITION" LED; and
Section 4...the "PILOT VALVE "LED of Trou-
bleshooting Guide. Repair or replace compo-
nents as required.
Section 6... the "MAIN VALVE" LED
NO
Is the Pilot Flame burning?
NO
Cal
Is Main Burner on?
Is the Spark Ignitor operating?
, (Can sparking be heard ?)
NO
Ignition Control Module Is inoperative and must
be replaced.
A CAUTION
Is the "ECO" LED Illuminated?
YES )
The System Sentinel Panel is
defective and must be replaced.
is the "MAIN VALVE" LED Illuminated?
NO
Is 24 VAC present between Blue wire on
"MV Terminal and White wire on "MV/PV"
terminal on the Ignition Control Module?
Is 24 VAC present between Blue
wire on "MV Terminal and White
wire on "MV /PV" terminal on gas
valve?
NO
YES )
(YES
1
)
The ECO (Energy Cut -Off device)
is not tripped (open) and power Is
being supplied to the "PV" termi-
nal on the Gas Control Valve.
(YES
)
The Ignition Control Module Is pro-
viding 24 VAC between the "MV"
and "MV /PV" terminals on Gas
Control Valve, and Main Burner
should be operating
The System Sentinel Panel is
defective and must be replaced.
Main Gas Valve is inoperative and
must be replaced.
Check Continuity of Blue and White wires
between Ignition Control Module and Gas
Control Valve. Repair or replace as required
to restore power to gas valve.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP-
ER OPERATION AFTER SERVICING!
17
Replacement Parts
The following Gaskets are required for Normal Maintenance for all Models:
SP5886 Tank Handhole Sealplate Gasket
1. Should you have any questions about your new water heater, or
if it requires adjustment, repair, or routine maintenance, it is sug-
gested that you first contact your installer, plumbing contractor
or previously agreed upon service agency. In the event that the
firm has moved, or is unavailable, refer to the telephone direc-
tory commercial listings or local utility for qualified service as-
sistance.
2. Should your problem not be solved to your complete satisfaction,
you should then contact the Manufacturer's National Service De-
partment at one of the following address:
In The U.S.A.:
Rheem Manufacturing Co., Water Heater Division
2600 Gunter Park Drive
Montgomery, Alabama 36109 -1413
Phone: 1-800-432-8373.
In CANADA:
Rheem Canada, Ltd. / Ltee
P.O. Box 2846
Hamilton, ON L8N 3P3
Phone: 1-800-268-6966.
All other Parts can be ordered by providing the following information:
1. Description of Part(s), such as:
Main Gas Valve
Pilot Burner
Main Burner
Thermostat
Damper / Draft Hood Assembly
Anode Rod
Or other parts as required.
2. Quantity of each part required.
3. Complete models number and name of the water heater.
4. Serial Number of water heater.
5. Specify Type of Gas.
6. Address Parts Orders to your distributor or dealer.
How to Obtain Service Assistance
18
When contacting the manufacturer, the following information
should be made available:
1. Model and serial numbers of the water heater as shown on the
rating plate attached to the jacket of the heater.
2. Address where water heater is located and can be seen.
3. Name and address of installer and any service agency who per-
formed service on the water heater.
4. Date of original installation and dates any service work was per-
formed.
5. Details of the problem as you can best describe them.
6. List of people, with dates, who have been contacted regarding
your problem.
r
Wiring and Schematic Diagrams
o
IGNITION
CONTROL
I.
BLJ
— BR 4
m
SWITCH
Y2
•
10,4
120V
LI LE
MIIIO
BR 3
GYa
DAMPER
MOTOR
BL
WHITE
TRANSFORMER
GRAY
BR I R1 17141111116
BL BR S
ILLS � BLs
THERMOSTAT
AND
LIMI
MP
GAS VALVE
GY•3
Y1
R I
IL I
ANY REPLACEMENT WIRE
MUST BERATED FOR ES0 C.
CONNECTION DIAGRAM
LED
INDICATORS
GY 1
PILOT
ELECTRODE ASS'Y.
POWER
THERMOSTAT
IGNITION
PILOT VALVE
ECO
MAIN VALVE
NORMAL OPERATION SEQUENCE
L1 INDICATED BY BOXED NUMERALS L2
A
120 V
SCHEMATIC
NOTE: If any of the original wire as supplied with this appliance must be replaced, It MUST be replaced
with 18 GA, 600V, 105 - C wire or its equivalent. unless otherwise noted,
A CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dan-
gerous operation. VERIFY PROPER OPERATION AFTER SERVICING!
Figure 9. — Diagrams for units supplied with Honeywell VR8304P Gas Valve and Honeywell S8600M Ignition Control.
j vI R YAN
��1
SWITCH
IGNITION
CONTROL
IN TR
W.2
D D
W1
R.1
BR 1
BR S
BL2
BR 4
Y
BR•S
DAMPER
MOTOR
120V
LI LD
4
BLACK
WHITE
TRANSFORMER
roZg
IMO
GY 3
GRAY
R
BL
TH E
GAS VALVE
GY.3
Y1
BL
1 1
BL•1
ANY REPLACEMENT WIRE
MUST SE RATED FOR ES0 *C.
CONNECTION DIAGRAM
LED
INDICATORS
' • POWER
• THERMOSTAT
IGNITION
PILOT VALVE
ECO
MAIN VALVE
GY I —
PILOT
ELECTRODE ASS'Y.
L1
T
NORMAL OPERATION SEQUENCE
INDICATED BY BOXED NUMERALS
120 V
SCHEMATIC
L2
NOTE: It any of the original voice as supplied with this appliance must be replaced, It MUST be replaced
with 18 GA, 600V, 10SC wire or Its equivalent, unless otherwise noted.
A CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dan-
gerous operation. VERIFY PROPER OPERATION AFTER SERVICING!
Figure 10. — Diagrams for units supplied with Robertshaw 7000 DERHCS7C or 70008DER -S7C Gas Valve and Honeywell S8600M Ignition Control.
August 13, 2003
Candice Gallagher
2800 Thorndyke Avenue North
Seattle, WA 98199
RE: Permit Application No. MO2 -183
14845 Tukwila International Blvd
Dear Permit Holder:
In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila
Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the
Building Official under the provisions of this code shall expire by limitation and become null and void if the
building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if
the building or work authorized by such permit is suspended or abandoned at any time after the work is
commenced for a period of 180 days.
Based on the above, you are hereby advised to:
This inspection is intended to determine if substantial work has been accomplished since issuance of the permit
or last inspection; or if the project should be considered abandoned.
If such determination is made, the Building Code does allow the Building Official to approve a one -time
extension up to 180 days. Extension requests must be in writing and provide satisfactory reasons why
circumstances beyond the applicants control have prevented action from being taken.
In the event you do not call for the above inspection or request and receive an extension prior to September 23,
2003, your permit will become null and void and any further work on the project will require a new permit and
associated fees.
Thank you for your cooperation in this matter.
Stefanie Spencer
Permit Technician
Xc: Permit File No. MO2 -183
Bob Benedicto, Building Official
City of Tukwila Steven M. Mullet, Mayor
Department of Community Development Steve Lancaster, Director
• Call the City Of Tukwila Permit Center at (206) 431 -3670 to arrange for the next or final
inspection.
6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206 - 431 -3665
March 11, 2003
Candace Gallagher
2800 Thomdyke Avenue West
Seattle, WA 98199
Dear Permit Holder:
City of Tukwila
Department of Community Development Steve Lancaster, Director
RE: Permit Application No. MO2 -183
14845 Tukwila International Blvd
In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila
Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the
Building Official under the provisions of this code shall expire by limitation and become null and void if the
building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if
the building or work authorized by such permit is suspended or abandoned at any time after the work is
commenced for a period of 180 days.
Based on the above, you are hereby advised to:
• Call the City Of Tukwila Permit Center at (206) 431 -3670 to arrange for the next or final
inspection.
This inspection is intended to determine if substantial work has been accomplished since issuance of the permit
or last inspection; or if the project should be considered abandoned.
If such determination is made, the Building Code does allow the Building Official to approve a one -time
extension up to 180 days. Extension requests must be in writing and provide satisfactory reasons why
circumstances beyond the applicants control have prevented action from being taken.
In the event you do not call for the above inspection or request and receive an extension prior to April 9, 2003,
your permit will become null and void and any further work on the project will require a new permit and
associated fees.
Thank you for your cooperation in this matter.
Sincerely,
Stefanie Spencer
Permit Technician
Xc: Permit File No. MO2 -183
Bob Benedicto, Building Official
Steven M. Mullet, Mayor
6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 -431 -3670 • Fax: 206- 431 -3665
ACTIVITY NUMBER: MO2 -183
PROJECT NAME: Travel Lodge
SITE ADDRESS: 14845 Tukwila International BI
DATE: 9 -12 -02
X Original Plan Submittal Response to Incomplete Letter #
Response to Correction Letter # Revision # After Permit Is Issued
DEPARTMENTS:
Building Division •
Public Works ❑
DETERMINATION OF COMPLETENESS: (Tues., Thurs.)
Complete d
Comments:
Permit Center Use Only
INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED:
Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials:
TUES /THURS ROUTING:
Please Route
REVIEWER'S INITIALS: DATE:
APPROVALS OR CORRECTIONS:
Approved ❑
Notation:
Documents/routing slip.doc
2-28-02
PLAN REVIEW /ROUTING SLIP
Structural
Incomplete ❑
Structural Review Required
Approved with Conditions
2 /VA,
Fire
0
Planning Division
❑ Permit Coordinator
DUE DATE: 09-17-02
Not Applicable ❑
No further Review Required
C
DUE DATE: 10 -15 -02
Not Approved (attach comments) ❑
REVIEWER'S INITIALS: DATE:
Permit Center Use Only
CORRECTION LETTER MAILED:
Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials:
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