Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
Permit M02-212 - RED ROBIN
RED ROBIN 7300 SOUTHCENTER PARKWAY EXPIRED 5 -75 -03 M02 -212 i 1 City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 2623049079 Address: 17300 SOUTHCENTER PY TUKW Suite No: Tenant: Name: RED ROBIN Address: 17300 SOUTHCENTER PY, TUKWILA, WA MECHANICAL PERMIT Owner: Name: MBK NORTHWEST DEPT 436 Phone: Address: P 0 BOX 34935, SEATTLE WA Permit Number: MO2 -212 Issue Date: 11/14/2002 Permit Expires On: 05/13/2003 Contact Person: Name: FRANCIS LENZI Phone: 206 - 282 -4700 Address: 2800 THORNDYKE AV W, SEATTLE WA Contractor: Name: WASHINGTON ENERGY SERVICES CO Phone: 206 282 -4700 Address: 2800 THORNDYKE AVE W, SEATTLE Contractor License No: WASHIES990CW Expiration Date: 02/16/2003 DESCRIPTION OF WORK: INSTALLATION OF GAS WATER HEATER - LIKE FOR LIKE Value of Construction: Type of Fire Protection: Permit Center Authorized Signature: $650.00 Fees Collected: Uniform Mechnical Code Edition: 42 '-4e- oc -Ge.c- Date: / /. $47.75 1997 I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this mechanical permit. Print Name: rna,ra ----1-4 Date: ( I t l 6);7-, This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. doc: Mech MO2 -212 Printed: 11 -14 -2002 City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 2623049079 Address: 17300 SOUTHCENTER PY TUKW Suite No: Tenant: RED ROBIN 1: ** *BUILDING DEPARTMENT CONDITIONS * ** 2: No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 3: Plumbing permits shall be obtained through the Seattle -King County Department of Public Health. Plumbing will be inspected by that agency, including all gas piping (296- 4722). 4: Electrical permits shall be obtained through the Washington State Division of Labor and Industries and all electrical work will be inspected by that agency (206- 835 - 1111). 5: All permits, inspection records, and approved plans shall be available at the job site prior to the start of any construction. These documents are to be maintained and available until final inspection approval is granted. 6: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). 7: Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinance of the jurisdiction. No permit presuming to give authority to violate or cancel the provisions of this code shall be valid. 8: Manufacturers installation instructions required on site for the building inspectors review. 9: Fuel burning appliances may not be installed in sleeping rooms, U.M.C. 304.5. 10: Water heater shall be anchored to resist earthquake (U.P.C. 510.5). I hereby certify that I have read these conditions and governing this work will be complied with, whether The granting of this permit does not presume to give regulating construction or the performance of work. Signature: Print Name: doc: Conditions PERMIT CONDITIONS Permit Number: Status: Applied Date: Issue Date: MO2 -212 ISSUED 10/30/2002 11/14/2002 will comply with them as outlined. All provisions of law and ordinances specified herein or not. authority to violate or cancel the provision of any other work or local laws Date: ( i MO2 -212 Printed: 11 -14 -2002 ►r*t'irrrwlka nb• RED' ROBIN 'RESTAURANT • • valee ter +t! S10 r a " t 17300 SOUTHCENTER PARKWAY Cllr Sta./zi Tax Pared umber 8864000280 F "* • 'b' °iwir RED ROBIN RESTAURANT .. • phone" ( 206 )•. 241.6225 $(r "' A '' d " t e 9 17300 SOUTHCENTER PARKWAY Cta Sta p; ' '''':_RI 1 . Fut.( ) Fn= 5208) .282 4700 • Cen tr aebn. W E SCO , _ St" ""' 2800 THORNDYKE A V E W • • ci Se ✓zro: ax, F : C. ) .. . Ps 0" he"" FRANCIS •LENZI . • ' • Phone (•. •) .• 3bi ' Addoef2800 . THORNDYKE AVE W • cai •• 1 208)' 282 4700 10/23/2002 15 :28 3609452091 CfOF TUKWI[A P•tnlf Cesilet 6700 Souihanta► Bnuterard Silt. SOo Tufty/ilk WA 9x168 • • (2O61 411.'3878 • NWPERMIT • I ,,:; • lit •'i , ) •,I ErAr ,\ let 1)ol1it al f'cr(11(I •1f)f)lR .iIitrin Applicators mod plans must** tender In ender h be ec cephd foe plan nailer., . VOA:stew wtRanti* aaoeptrd tytmns# elbow t r facritutft. • PAKIIMICAL lEiMll esPney ANDA/PIMAl ItERI ITOt fro ME feliaD oUibYAF►ucAra T DeoeoMan of' work to be dome (plena be spec GAS TO GAS WATER'HEATER CHANGEOUT • . PAGE 15 lament Corr et Wittisii jlhMt 1Ytte Deaef iuest of 'ilia and eeb alties Va)W Gontratmrt,Eitstua. If aot•waileWe it The tine of cerf of ItJe litres e w bs►eoufed before rho point le Nand Oa submit Form HA, •AtUea l f Lieu ocCoa setae OCT 3 0 2002 Ri Idiry Ow alefAutlmrleokAysrw •t1N+e opplkantis:ahw then lha •owneroegiiNrodarchltietrenaineer o .eonvusor licensed IN de supeol WeehIegion, • slowed letter Mom Ytt tnbl!e0Y owner atehcdsing the it to .ubmk thkipv nit *Notion obtain the Welt TA betegtdtedle part cfNsutbmata. - • 1lifD'1Y rim iI ILIVEREADANDLAMINWD IRIS APlltt ITWNAND %NOW SAME TO 'IF TIWEtJNaER /tFAMITYQ/tMilan' IttELAWsafnit NC704 NMIAMAt lTNORI2EDTOAPPLYFORTHISPOW :e arMt40 leolratlon of than RaNew • Appltadnni forviihlifi'fib$Ong ((Naiad t!r(thin; fltdaiiya;`fi Titi catiipjilicitio(t Ash a pfte by • )istlprion. n• building official mar attend rho Urite to who by Mee ii,pitamt icd if peed not 160 d/ye upon wtiteen roam( by the appllcent w defined In Seaton 1144 dohs VnNoem kieduntcaI Coda (event edition). No applit etion shall b• esaen rs than ded mo an once. • Parcel No.: 2623049079 Permit Number: MO2-212 Address: 17300 SOUTHCENTER PY TUKW Status: APPROVED Suite No: Applied Date: 10/30/2002 Applicant: RED ROBIN Issue Date: Receipt No.: R020001583 Payment Amount: 47.75 Initials: SKS Payment Date: 11/14/2002 02:02 PM User ID: 1165 Balance: $0.00 Payee: BLUE DOT TRANSACTION LIST: ACCOUNT ITEM LIST: doc: Receipt City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Current Pmts Amount Type RECEIPT Payment Check 003100 47.75 Description Account Code MECHANICAL - NONRES 000/322.100 PLAN CHECK - NONRES Method Description 000/345.830 9.55 38.20 Total: 47.75 2561 .11/18 , 715 TOTAL 47.75 Printed: 11 -14 -2002 7S C FILL' cc5-DY I understand that the Ran Check approvals are subject to o7ors omissions and approval of plans does no autt,orize the violzdion of any adopted code ordinance. Receipt of con- tractor's copy of approved plans acknowledged. By Date Permit No. 0 0 SEPARATE PERMIT REV-BRED FOR: 0 MECEAN1C ffirELEC'f RIC A.L 1-1,03iN 7GAS Cfrf 'w" S14,03.1 EE OF V, OAK ViliTHOUT Pi': 7 • : VPL O 1'U(WOLA BUILDWIS DOT: RZVIS!CMS W11.1 UIRE A NEW PLAN Suor ) ',LAN M - r■ K e../ UN > rri n., A OCT 3 0 2002 Commercial Gas Water Heater WITH INSTALLATION INSTRUCTIONS FOR THE CONTRAC H �J wo oes e SE & CARE MANUAL r� c);. o s c "ste ��ag A FOR YOUR SAFETY! Printed in USA A Recognize this symbol as an Indication of Important Safety Information! — Do not store or use gasoline or other flammable vapors or liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. Q Ne.CL240q10 MULTI -FLUE COMMERCIAL MODELS MO aa 1/ LONG OCT 3 0 2002 A Do Not Destroy this Manual. Please read carefully and keep in a safe place for Future Reference. A NOTICE: This water heater is designed for use in a commercial application and the installation and maintenance of it should be per- formed by qualified, licensed service personnel. If the foregoing assumption is not appropriate, then we recommend that you obtain and retain our Residential Use & Care Manual. PROPOSITION 65: This appliance contains fiberglass insulation. Respirable particles of fiberglass are known to the State of California to cause cancer. Exhaust gas from this appliance contains chemicals, including Carbon Monoxide, known to the State of California to cause birth defects or other reproductive harm. A WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. • Immediately call your gas supplier from a neigh- bor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your building until authorized by the gas supplier or fire department. -- Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and ser- vice must be performed by a qualified installer, ser- vice agency or the gas supplier. AP10386.8 (3/98) RECOVERY CAPACITIES DIMENSIONAL INFORMATION (All dimensions shown in inches) GAL COP. INPUT Btum THER. EFF. TEMP. RISE - GPH A B C Da E FA G H WATER CONNECTIONS APPROX.SHIPPING �ASME CLEARANCES CO SIDE MB REAR LES TO TOP IN/OUT SIDE SIDE R 40° 100° 140° STANDARD 50 98,000 80% 238 95 68 62 5V/8 22. 22. 5 50. 1/2 15 1 1 1 270 N/A ' 2" 12" 67 114,000 78% 269 108 77 60/8 60. 24 22. 5 53. 1 /2 15 1 1 1 303 NIA 2" 2" 12" 82 156,000 80% 378 151 108 66 64 26- 25 6 58. 3/4 20 11/2 1 1 490 N/A 2" 2" 12' 37 160,000 80% 388 155 111 48. 43. 26- 25 6 37 /6 3 /4 20 1 1!12 1 390 N/A 2" 2" 12" 76 180,000 80% 436 175 125 6& 64 20/4 25 6 58- 3 /4 20 1 11/2 1 540 N/A 2" 2" 12 76 199,900 80% 485 194 138 68- 64 26- 25 6 58 3 /4 20 1 1 1 540 N/A 2" 2" 12' 91 199,900 80% 485 194 138 76 71- 204 30. 6 66. /8 3 /4 20 1)12 1! /2 1 600 N/A 2" 2" 12' 100 199,900 80% 485 194 138 73 66. /8 30/4 23. 6 57. 3 14 23 1 2 2 780 N/A 2" 4' 12 72 250,000 80% 606 242 173 71 64 20/4 25 6 58 3 /4 20 1 1 1 590 630 6" 6" 12" 100 250,000 80% 606 242 173 73 66- /8 30 /4 23. 6 57. 3/ 23 1 2 2 795 835 2' 4" 12' 100 270,000 80% 654 262 187 7338 664 30. 23. 6" 57. 3 14 23 1 2 2 805 845 2" 4" 12" 72 300,000 80% 727 291 208 71 64 26- 25 8 58 /8 3 /4 20 1 1 1 590 630 6' 6" 12" 91 300,000 80% 727 291 208 76./l6 72.3/46 26- 30. /8 8 66. 3 /4 20 1 1 1 610 650 6" 6" 12" 100 310,000 80% 752 301 215 75 68- 30/4 32- 7 61 3 /4 23 1 2 2 770 810 6' 6" 12" 65 360,000 80% 873 349 249 70 64 20/4 25 8 58 3 /4 N/A N/A 1 1 640 680 6" 6" 12' 65 399,900 80% 969 388 277 70 64. 20 25 8 58- 3 / 4 NIA N/A 1 1 640 680 6' 6" 12' 85 399,900 80% 969 388 277 7 8 72- 26. 30 10 66. /8 31 4 20 1 1 1 640 680 6" 6" 12' 100 399,900 80% 969 388 277 76 68 30. 32. 8 61 1' 23 1 2 2 770 810 6 " 6' 12" 77 500,000 80% 1,212 485 346 83 76 26. 25 10 68& 1' NIA WA 111 11/ 710 750 6" 6" 24" 77 600,000 78% 1,418 567 405 84. 7 6- /8 2 0/4 33. 12 68. 1 N/A WA 1 1 780 820 6" 6" 24" je– E 111 111 ' 3/4" for L.P. Models " 7" Vent for L.P. Models All Models require a 120V AC Power Source Specifications • DD TI FA i A Figure 1. — TOP, FRONT & REAR CONNECT MODELS II DA FA A A Figure 2. — FRONT & REAR CONNECT MODELS t Minimum clearance from combustible construction (walls I ceilings). A "D" & "F" dimensions applies to front and rear water connections. Increase Height dimension by 3.518" for NSF Compliant Models Arleneral Safety Precau' "'pns Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular atten- tion to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property dam- age, bodily injury or death. Should you have any problems understanding the instructions in this manual, STOP, and get help from a quali- fied installer or service technician or the gas supplier. A WARNING' Gasoline, as well as other flammable materials and liquids (adhe- sives, solvents, etc.), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicin- ity of a water heater. Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in property damage, bodily injury, or death. A DANGER Failure to install the draft hood and properly vent the water heater to the outdoors as outlined in the Venting Section of this manual can result in unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, never operate this water heater unless it is properly vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper installation at initial start-up and at least annually thereafter. Refer to Maintenance section of this manual for more information regarding vent system inspec- tions. A DANGER A Vapors from flammable liquids will explode and catch fire causing death or severe burns. Do not use or store flammable products such as gasoline, solvents or adhesives In the same room or area near the water heater. Keep flammable products: 1. far away from heater, 2. In approved containers, 3. tightly closed and 4. out of children's reach. Installation: Do not install water heater where flammable products will be stored or used unless the main burner and pilot flames Water heater has a main burner and pilot flame. The pilot flame: 1. which can come on at any time and 2. will ignite flammable vapors. Vapors: 1. cannot be seen, 2. are heavier than air, 3. go a long way on the floor and 4. can be carried from other rooms to the pilot flame by air currents. are at least 18" above the floor. This will reduce, but not eliminate, the risk of vapors being ignited by the main burner or pilot flame. Read and follow water heater warnings and instructions. If owners manual is missing, contact the retailer or manufacturer. 1 A DANGER LIQUEFIED PETROLEUM MODELS — Propane, or LP gas, must be used with great caution. • It is heavier than air and will collect first in lower areas making it hard to detect at nose level. • Make sure to look and smell for LP leaks before attempting to light appliance. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too. • Gas detectors are recommended in LP applications and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations or cus- toms. • It is recommended that more than one method be used to detect leaks in LP applications. IF LP GAS IS PRESENT OR SUSPECTED: • DO NOTattempt to find the cause yourself; • DO NOT try to light any appliance; • DO NOT touch any electrical switch; • DO NOT use any phone in your building. • Leave the building immediately and make sure that everyone else leaves also. • Leave the doors open for ventilation and contact the gas sup- plier, a qualified service agency or the fire department. • Keep the area clear until the service call has been made, the leak is corrected, and a qualified agency has determined the area to be safe. A WARNING Both LP and natural gas have an odorant added to help detection. Some people may not physically be able to smell or recognize this odorant. If unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade ", which causes the odorant to "fade ", or diminish in intensity can also hide or camouflage a gas leak. A DANGER Water heaters utilizing Liquefied Petroleum gas (LP) are different from natural gas models. A natural gas heater will not function safely on LP gas and vice versa. No attempt should ever be made to convert a heater from natural gas to LP gas. To avoid possible equipment damage, personal injury or fire: DO NOT connect this water heater to a fuel type not in accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These units are not certified for any other type fuel. A WARNING LP appliances should not be installed below -grade (for example, in a basement) if such installation is prohibited by federal, state and/or local laws, rules, regulations or customs. z w 0O N 0 CD tu J F fo u- w 2 g 1 = I- al z I- I- Z 1- W 0 ON 0 I— w W L- O z o~ z Temperature Time to Produce Serious Burn 120° F. More than 5 minutes 125° F. 11/2 to 2 minutes 130° F. About 30 seconds 135° F. About 10 Seconds 140° F. Less than 5 seconds 145° F. Less than 3 seconds 150° F. About 1 seconds 155° F. About 1 second A amerai Safety PrecautiCs To meet commercial water use needs, the thermostat on this water heater Is adjustable up to 180 °F. However, water tempera- tures over 125 °F can cause severe burns instantly or death from scalds. This is the preferred starting point for setting the control for supplying general purpose hot water. Safety and energy conservation are factors to be considered when setting the water temperature on the thermostat. The most energy efficient operation will result when the temperature setting is the lowest that satisfies the needs consistent with the applica- tion. A DANGER Water temperature over 125 °F can cause severe burns instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. See instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are available, see manual. Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the thermometer. 2 The following chart details the relationship of water tem- perature and time with regard to scald injury and may be used as a guide in determining the safest water tempera- ture for your applications. TIME / TEMPERATURE RELATIONSHIPS IN SCALDS The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat. To comply with safety regulations the thermostat was set at its lowest setting before water heater was shipped from the factory. The illustration below illustrates the thermostat and how to adjust the water temperature. To adjust the water temperature, insert a small straight screwdriver into slotted screw in hole in front of thermostat and turn wheel to desired setting. Thermostat is ad- justable up to 180° F. CAUTION!! — Hotter water in- creases the risk of SCALDING! A DANGER Table courtesy of Shriners Burn Institute /1 Honeywell There is a Hot Water SCALD Potential if the thermostat is set too high. NOTE: When this water heater is supplying general purpose hot water requirements for use by individuals, a thermostatically con- trolled mixing valve for reducing point of use water temperature is recommended to reduce the risk of scald injury. Contact a licensed plumber or the local plumbing authority for further infor- mation. 0 Introduction A WARNING Read and Review this entire Manual with special emphasis on the Draft Hood and Venting Sections (Page 4) and Operation Section (Pages 7 - 9) prior to any installation work LOCAL INSTALLATION REGULATIONS This water heater must be installed in accordance with these in- structions, local codes, utility company requirements, and /or in the ab- sence of local codes, the latest edition of the American National Stan- dard / National Fuel Gas Code. A copy of which can be purchased from either American Gas Association, 1515 Wilson Blvd., Arlington, VA 22209 as booklet Z223. 1 or National Fire Prevention Associa- tion, Batterymarch Park, Quincy, MA 02269 as booklet NFPA 54. LOCATION A. The water heater should be installed in a clean, dry location as close as practical to the gas vent or chimney. Long hot water lines should be insulated to conserve water and energy. The water heater and water lines should be protected from exposure to freez- ing temperatures. B. A gas fired water heater should not be installed in a space where liquids which give off flammable vapors are to be used or stored. Such liquids include gasoline, LP gas (butane and propane), paint or adhesives and their thinners, solvents or removers. Because of natural air movement in a room or other enclosed space, flammable vapors can be carried some distance from where their liquids are being used or stored. The open flame of the water heater's inter- mittent pilot or main burner can ignite these vapors causing an explosion or fire which may result in severe burns or death to those in range, as well as property damage. For these reasons, instal- lation of a gas fired water heater in a garage is not desirable. A WARNING If a location in a garage is the only alternative, the gas water heater should be installed so that the open flame of the pilot and main burner are no less than 18 inches above the garage floor. The water heater must be located or protected so it is not subject to physical damage by moving vehicles or area flooding. Raising the gas fired water heater will reduce BUT NOT eliminate the possibili- ty of lighting the vapor of any flammable liquids which may be improperly stored or accidentally spilled. The water heater must be located or protected so it is not subject to physical damage, for example, by moving vehicles, area flood- ing, etc. C. All models are certified for installation on combustible floors and in alcoves. The minimum side and top clearance to walls and ceil- ing for providing protection of combustible materials are shown in the table on page ii of this manual and on the water heater's rating label. A front clearance of 18 in. should be provided for ad- equate inspection and servicing. If the water heater must be installed on carpeting, place a metal or wood panel beneath water heater extending beyond its full width and depth at least 3 in. in all directions. If the water heater is in- stalled in an alcove, the entire floor must be covered by the panel. 3 A CAUTION The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adja- cent to it or to lower floors of the structure. When such areas can- not be avoided, it is recommended that a suitable catch pan, ade- quately drained, be installed under the water heater. The pan MUST NOT restrict the flow of combustion air flow to bottom of water heater. NOTE: Auxiliary catch pan installation MUST conform to the applicable local codes. D. RESTAURANTS — If the water heater is to be installed in a restau- rant or other location where the floor is frequently cleaned, it must be elevated to provide at least six inches of clearance from the floor to comply with NSF International recommendations. A factory - designed leg extension kit is available for this purpose from the distributor or store where the water heater was purchased. Ask for Leg Kit AS38862. E. COMBUSTION & VENTILATION AIR — Proper operation of the water heater requires air for combustion and ventilation. If the water heater is installed in an unconfined space within a building of conventional frame, masonry or metal construction, infiltration air is normally adequate for proper combustion and ventilation. However, if the space is confined, provisions for this air must be made. A confined space is one having a volume of less than 50 cubic feet per 1000 Btu /h of the aggregate input of all appliances within that space. The air must be supplied through two perma- nent openings of equal area, one of which is to be located ap- proximately 12 inches above the floor and the other of which is to be located approximately 12 inches below the ceiling. The mini- mum net free area of each opening must be not less than one square inch per 1000 Btu /h of the total input rating of all the ap- pliances in the enclosure, if each opening communicates with other unconfined areas inside the building. Buildings of unusual- ly tight construction must have the combustion and ventilation air supplied from outdoors or a freely ventilated attic or crawl space. If air is supplied from outdoors, directly or through vertical ducts, there must be two openings located as specified above and each must have a minimum net free area of not less than one square inch per 4000 Btu /h of the total input rating of all the appliances in the enclosure. If horizontal ducts are used to communicate with the outdoors, however, each opening must have a minimum net free area of not less than one square inch per 2000 Btu /h of the total input rating of all the appliances in the enclosure. NOTE: If the openings are to be covered with a protective screen or grill, the net free area of the covering material must be used in determining the size of the openings, as stated above. Protective screening for the openings MUST NOT be smaller than 1/4 inch mesh to resist clogging by lint or other debris. Provisions for combustion and ventilation air must comply with referenced codes and standards. See Local Installation Regula- tions Section on page 3. Large exhaust fans can lower the air pressure inside a building or room and interfere with proper venting and operation. Com- mercial kitchens or other locations that must maintain a high flow of exhaust air should have the water heater installed in a sepa- rate room with combustion and ventilation air supplied directly from outside as described above. F. CORROSIVE ATMOSPHERES — The heater should not be in- stalled near an air supply containing halogenated hydrocarbons. For example, the air in beauty shops, dry cleaning establishments, et Introduction photo processing labs, and storage areas for liquid and powdered bleaches or swim pool chemicals often contain such hydrocar- bons. The air there may be safe to breathe, but when it passes through a gas flame, corrosive elements are released that will shorten the life of any gas burning appliance. Propellants from common spray cans or gas leaks from refrigeration equipment are highly corrosive after passing through a flame. The limited warranty is voided when failure of water heater is due to a corro- sive atmosphere. (Reference is made to the limited warranty for complete terms and conditions.) Installation A WARNING The manufacturer's warranty does not cover any damage or defect caused by installation, or attachment, or use of any special attachment such as energy saving devices (other than those authorized by the manufacturer) into, onto, or in conjunction with the water heater. The use of such unauthorized devices may shorten the life of the water heater and may endanger life and property. The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices. 1. INSPECT SHIPMENT for possible damage. The manufacturer's responsibility ceases upon delivery of goods to the carrier in good condition. Any claims for damage, shortage in shipments, or non delivery must be filed immediately against carrier by consignee. 2. DRAFT HOOD — The combination draft hood - flue damper as- sembly designed for and shipped with this water heater must be installed, without alteration, directly on the flue outlet collar. DO NOT substitute any other size or type of draft hood. Before proceeding with installation, verify that the part number on the draft hood - flue damper assembly matches that called for on label near connector. If not, see your distributor or the store from where the water heater was purchased. Damper Mounting Screw Insert Polarized Plug into re- ceptacle on Drive Motor after Damper I Draft Hood Assem- bly is secured to water heater. Note: Damper MUST be in open position when water heater main burner is operating Figure 3.— Installing Damper / Draft Hood Assembly 4 A.) Place the draft hood - flue damper assembly on the flue outlet of the water heater with the drive motor to the left front. Rotate as necessary to position where the plug on the end of the wire har- ness can freely engage in the receptacle of the drive motor. B.) Mark a spot on top pan through the hole in support bracket at the rear of the drive motor. (Refer to Figure 3.) C.) Remove the draft hood - flue damper assembly and drill a hole through the spot for securing it with sheet metal screw. D.) Reinstall the draft hood - flue damper assembly and secure it with a sheet metal screw. E.) Electrical connections to the drive motor are made with a plug that is polarized to insure correct insertion. The drive motor re- ceptacle is external to the casing for easy access. (Refer to Fig - ure3.) 3. VENTING — The responsibility for providing a vent of adequate ca- pacity and in good usable condition is that of the installing contrac- tor. There is a limit to the Btu /h capacity of any given vent or chim- ney style and height. Capacity tables are printed in Appendix "G" of the National Fuel Gas Code (ANSI Z223.1). As an alternate method for sizing a vent connected to more than one appliance, the effective area of the vent shall be not less than the area of the largest vent connector plus 50% of the areas of addi- tional draft hood outlets. Any horizontal run of vent connector connecting the draft hood to the gas vent or chimney, must have an upward slope of at least 1/4" per foot of length. Single wall vent connectors must be at least 6" from adjacent unprotected combustible surfaces. Joints of vent con- nectors should be securely fastened by sheet metal screws or other approved method. Provide support for vent, or vent connectors to keep weight off draft hood. 4. GAS SERVICE — The inlet gas pressure to the water heater must not exceed 10.5" w.c. for Natural gas and 13.0" w.c. for L.P. gas. For purposes of input adjustment, the minimum inlet gas pressure (with main burner on) is shown on the rating plate. If high or low gas pressure is present, contact the gas company for correction. The gas line should be of adequate size to prevent undue pressure drop. Sizing based upon Table 1 (on pg. 6) is recommended. No additional allowance is necessary for an ordinary number of fit- tings. A ground joint union and manual shutoff valve should be installed in the gas line near the water heater so that the burner assembly may be easily removed. The shut -off valve must be readily ac- cessible for turning on or off. See Fig. 4 or 5 on page 5. • zz QQ 1 J U U0 NO w 1 u_ wO LL< d w z I- z H w w U� O N t- ww O . Z CU = 0 z Figure 4. — Typical Gravity Circulating System Installation f To Gas Supply Thermostat Ground Joint Union Temperature & Pressure Relief Valve (See Local Code) Check Valve Recirculation Loop Manual Gas Shut -Off Storage Tank Sediment Trap Cap — - Gas Valve Air Gap 6' Discharge Pipe to Suitable Open Drain Hot Outlet Discharge Pipe to Suitable Open Drain Temperature & Pressure Relief Valve (See Local Code) Optional Return Outlet Cold Water Inlet Shut -Off Valve NOTES: 1.) Heater's Outlet Piping must have upward slope, otherwise use Circulator 2.) If Vertical Tank is used, follow same lay- out To Gas Supply Manual Gas Shut -Off Thermostat Ground Joint Union Sediment Trap Cap —;• Air Gap 6' Gas Valve Recirculation Loop Recirculator Temperature & Pressure Relief Valve Temperature & Pressure Relief Valve (See Local Code) Cold Shut -Off Inlet Valve Circulator' • Circulator may be wired to run continuously without the Control Discharge Line to Suitable Open Drain Hot Outlet Manifolds Figure 5. — Typical Forced Circulation Tank System with Factory Supplied Jacketed & Insulated Storage Tanks. 5 01,0 Installation A sediment trap must be installed at the bottom of the gas line. See Fig. 4 or 5 on page 5. The pipe compound used should be resistant to the action of liq- uefied petroleum gases. LEAK TESTING - The water heater and its gas connections MUST be leak tested at normal operating pressure before it is placed in operation. Turn ON the manual gas shut -off valve near the water heater. Use a soapy water solution to test for gas leaks at all connections and fittings. Bubbles indicate a gas leak that must be corrected. The water heater factory connections to the gas valve should also be leak tested after placing the water heater in operation. A WARNING NEVER use open flame to test for gas leaks, as bodily injury or property damage could result. PRESSURE TESTING THE GAS SUPPLY SYSTEM - The water heater and its manual gas shut -off valve MUST be disconnected from the gas supply piping system during any high pressure test- ing of that system at pressures in excess of 1/2 psi (14" w.c.). The water heater MUST be isolated from the gas piping system by closing the manual gas shut -off valve during any pressure test- ing of the gas supply piping at pressures equal to or less than 1/2 psi (14" w.c.). 5. RELIEF VALVE - A new combination pressure and temperature relief valve, complying with the Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, must be installed in the opening provided on the water heater, at the time of installation. No valve is to be placed between the relief valve and the water heater. For a circulating tank installation, the separate storage tank(s) must have similar protection. The pressure rating of the relief valve must not ex- ceed 150 psi (160 psi for ASME models), the maximum working pressure as marked on front of the water heater. The Btu /h rating of the relief valve must equal or exceed the Btu /h input of the water heater as marked on its rating plate. Connect the outlet of the relief valve to a suitable open drain. The discharge line must pitch downward from the valve to allow com- plete draining (by gravity) of the relief valve and discharge line, and be no smaller than the outlet of the valve. The end of the discharge line should not be threaded or concealed and should be protect- ed from freezing. No valve of any type, restriction or reducer cou- pling should be installed in the discharge line. Local codes shall govern the installation of relief valves. 6. WATER CONNECTIONS - This water heater may be connect- 6 ed individually, in multiples with others, or with an external hot water storage tank. Inlet water connections are made to the lower nipple and outlet water connections are made to the upper nipple or, if desired on models so equipped, the optional top connections may be utilized. An outlet tube is provided with some models. When using the side connections on those models, install the tube in the upper con- nection and rotate the nipple so that the indicator mark is located at the top. Some models are provided with inlet and outlet tubes. When using the side connections on these models, install one tube in the upper connection and one in the lower connection and rotate the nipples so their indicator marks are located at the top. Cap or plug unused connections. Use only clean, new galvanized steel, copper or approved plastic pipe for water connections. Local codes or regulations shall govern the exact type of material to be used. The installation of unions on the inlet and outlet water lines and a shut -off valve in at least the cold water inlet line is recom- mended, so the water heater may be easily disconnected for ser- vicing. Dielectric unions are not required for protection of water heater. When this water heater is supplying general purpose hot water requirements for use by individuals, a thermostatically controlled mixing valve is recommended to reduce the risk of scald injury. Contact a licensed plumber or the local plumbing authority for fur- ther information. Thermometer(s) should be installed so that they indicate the tem- perature of the water at or near the outlet of the water heater and storage tank(s) if provided. See Fig. 4 or 5 on page 5. If the water heater is installed in a closed water supply system, such as one having a back -flow preventer in the cold water sup- ply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control this. If a recirculation line is installed, the return connection should be made to a tee close to the inlet connection on the water heater. A check valve should always be installed in the recirculation line to prevent cold water from entering. Factory designed Equa -Flow Manifolds, and Jacketed, Insulated Storage Tanks are available. 7. WIRING - A polarized 120V 50/60 Hz power supply, with suit- able disconnect means, must be connected to the black and white leads provided. The current is approximately 0.3 Amps. The water heater, when installed, must be electrically grounded in accor- dance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI /NFPA 70. Refer to Fig. 9 or 10 on back cover of this manual for water heater internal wiring dia- grams. ti • •1: TABLE 1 Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psig or Less and a Pressure Drop of 0.3 Inch Water Column Based on a 0.60 Specific Gravity Natural Gas; if 1.5 Specific Gravity L.P. Gas is used, multiply capacity by 0.63 Nominal Iron Pipe Size, Inches Internal Diameter Inches Length of Pipe, Feet 10 20 30 40 50 60 70 80 90 100 125 150 175 200 1/2 .622 132 92 73 63 56 50 46 43 40 38 34 31 28 26 3/4 .824 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 1.049 520 350 285 245 215 195 180 170 160 150 130 120 110 100 11/4 1.380 1,050 730 590 500 440 400 370 350 320 305 275 250 225 210 11/2 1.610 1,600 1,100 890 760 670 610 560 530 490 460 410 380 350 320 2 2.067 3,050 2,100 1,650 1,450 1,270 1,150 1,050 990 930 870 780 710 650 610 21/2 2.469 4,800 3,300 2,700 2,300 2,000 1,850 1,700 1 600 1 500 1 400 1 250 1 130 1 050 980 3 3.068 8,500 5,900 4,700 4,100 3,600 3,250 3,000 2,800 2,600 2 500 2 200 2 000 1 850 1,700 4 4.026 17,500 12.000 9,700 8,300 7,400 6,800 6,200 5,800 5 400 5 100 4 500 4 100 3 800 3 500 01,0 Installation A sediment trap must be installed at the bottom of the gas line. See Fig. 4 or 5 on page 5. The pipe compound used should be resistant to the action of liq- uefied petroleum gases. LEAK TESTING - The water heater and its gas connections MUST be leak tested at normal operating pressure before it is placed in operation. Turn ON the manual gas shut -off valve near the water heater. Use a soapy water solution to test for gas leaks at all connections and fittings. Bubbles indicate a gas leak that must be corrected. The water heater factory connections to the gas valve should also be leak tested after placing the water heater in operation. A WARNING NEVER use open flame to test for gas leaks, as bodily injury or property damage could result. PRESSURE TESTING THE GAS SUPPLY SYSTEM - The water heater and its manual gas shut -off valve MUST be disconnected from the gas supply piping system during any high pressure test- ing of that system at pressures in excess of 1/2 psi (14" w.c.). The water heater MUST be isolated from the gas piping system by closing the manual gas shut -off valve during any pressure test- ing of the gas supply piping at pressures equal to or less than 1/2 psi (14" w.c.). 5. RELIEF VALVE - A new combination pressure and temperature relief valve, complying with the Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI Z21.22, must be installed in the opening provided on the water heater, at the time of installation. No valve is to be placed between the relief valve and the water heater. For a circulating tank installation, the separate storage tank(s) must have similar protection. The pressure rating of the relief valve must not ex- ceed 150 psi (160 psi for ASME models), the maximum working pressure as marked on front of the water heater. The Btu /h rating of the relief valve must equal or exceed the Btu /h input of the water heater as marked on its rating plate. Connect the outlet of the relief valve to a suitable open drain. The discharge line must pitch downward from the valve to allow com- plete draining (by gravity) of the relief valve and discharge line, and be no smaller than the outlet of the valve. The end of the discharge line should not be threaded or concealed and should be protect- ed from freezing. No valve of any type, restriction or reducer cou- pling should be installed in the discharge line. Local codes shall govern the installation of relief valves. 6. WATER CONNECTIONS - This water heater may be connect- 6 ed individually, in multiples with others, or with an external hot water storage tank. Inlet water connections are made to the lower nipple and outlet water connections are made to the upper nipple or, if desired on models so equipped, the optional top connections may be utilized. An outlet tube is provided with some models. When using the side connections on those models, install the tube in the upper con- nection and rotate the nipple so that the indicator mark is located at the top. Some models are provided with inlet and outlet tubes. When using the side connections on these models, install one tube in the upper connection and one in the lower connection and rotate the nipples so their indicator marks are located at the top. Cap or plug unused connections. Use only clean, new galvanized steel, copper or approved plastic pipe for water connections. Local codes or regulations shall govern the exact type of material to be used. The installation of unions on the inlet and outlet water lines and a shut -off valve in at least the cold water inlet line is recom- mended, so the water heater may be easily disconnected for ser- vicing. Dielectric unions are not required for protection of water heater. When this water heater is supplying general purpose hot water requirements for use by individuals, a thermostatically controlled mixing valve is recommended to reduce the risk of scald injury. Contact a licensed plumber or the local plumbing authority for fur- ther information. Thermometer(s) should be installed so that they indicate the tem- perature of the water at or near the outlet of the water heater and storage tank(s) if provided. See Fig. 4 or 5 on page 5. If the water heater is installed in a closed water supply system, such as one having a back -flow preventer in the cold water sup- ply line, means shall be provided to control thermal expansion. Contact the water supplier or local plumbing inspector on how to control this. If a recirculation line is installed, the return connection should be made to a tee close to the inlet connection on the water heater. A check valve should always be installed in the recirculation line to prevent cold water from entering. Factory designed Equa -Flow Manifolds, and Jacketed, Insulated Storage Tanks are available. 7. WIRING - A polarized 120V 50/60 Hz power supply, with suit- able disconnect means, must be connected to the black and white leads provided. The current is approximately 0.3 Amps. The water heater, when installed, must be electrically grounded in accor- dance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI /NFPA 70. Refer to Fig. 9 or 10 on back cover of this manual for water heater internal wiring dia- grams. ti • •1: Operation Before operating this water heater, be sure to read and follow the instructions on the label pictured below and all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in unsafe operation of the water heater resulting in property damage, bodily injury, or death. Should you have any problems reading or following the instructions in this manual, STOP, and get help from a qualified person. 1. LIGHTING PROCEDURE - Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat. NOTE: The Gas Valve supplied with this water heater may vary from the one pictured on the label below, but the Lighting Instructions are the same for all types of valves supplied with this model water heater. WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life A.This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. OPERATING INSTRUCTIONS 1. STOP! READ THE SAFETY INFORMATION ABOVE ON THIS LABEL. 2. USING A SLOTTED SCREW DRIVER — INSERT INTO TEMPERATURE ADJUSTMENT OPEN- ING. TURN SCREW CLOCKWISE TO THE LOWEST SETTING GAS COCK KNOB GAS VALVE FOR YOUR SAFETY READ BEFORE OPERATING INDEX TEMPERATURE ADJUSTMENT SCREW • If you cannot reach your gas supplier, call the fire department. C .Use only your hand to turn the gas control knob. Never use tools. if the knob will not turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion. D .Do not use this appliance if any part has been under water. Immediately call a qualified ser- vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 5. TURN THE "GAS COCK KNOB" CLOCKWISE TO "OFF." 6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU THEN SMELL GAS, STOP! FOLLOW "B" IN THE SAFETY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO NEXT STEP. 7. TURN "GAS COCK KNOB" COUNTER - THERMOSTAT CLOCKWISE i r TO "ON ". 8. TURN ON ALL ELECTRIC POWER TO THE APPLIANCE. 9. SET THERMOSTAT TO DESIRED SETTING 10. IF THE APPLIANCE WILL NOT OPERATE, 3. TURN OFF ALL ELECTRIC POWER TO THE FOLLOW THE INSTRUCTIONS "TO TURN APPLIANCE. OFF GAS TO APPLIANCE" AND CALL YOUR 4. THIS APPLIANCE IS EQUIPPED WITH AN IGNITION SERVICE TECHNICIAN OR GAS SUPPLIER. DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND. TO TURN OFF GAS TO APPLIANCE 1 . SET THE THERMOSTAT TO LOWEST SETTING. 1. TURN THE "GAS COCK KNOB" CLOCKWISE 2. TURN OFF ALL ELECTRIC POWER TO THE TO "OFF ". APPLIANCE IF SERVICE IS TO BE PERFORMED. 7 �►= Operation A. Do turn off manual gas shut-off valve if water heater has been sub- jected to over heating, fire, flood, physical damage or if gas supply fails to shut off. B. Do Not turn on water heater unless it is filled with water. C. Do Not turn on water heater if cold water supply shut -off valve is closed. D. Do Not store or use gasoline or other flammable vapors and liq- uids, such as adhesives or paint thinner, in vicinity of this or any other appliance. If such flammables must be used, open doors and windows for ventilation, and all gas burning appliances in vicinity should be shut off, including their pilot lights, to avoid vapors ignit- ing. NOTE: Flammable vapors may be drawn by air currents from surrounding areas to the water heater. SAFETY PRECAUTIONS E. Do not allow combustible materials such as newspaper, rags or mops to accumulate near water heater. F. If there is any difficulty in understanding or following the OPERA- TION or MAINTENANCE instructions, it is recommended that a qualified person or serviceman perform the work. A CAUTION Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for sever- al minutes at the kitchen sink before using any electrical appli- ance connected to the hot water system. If hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the time it is open. 2. TEMPERATURE SETTINGS —The thermostat is adjusted to its lowest temperature position when shipped from the factory. To meet commercial water use needs, it is adjustable up to 180 °F. However, water temperatures over 125 °F can cause severe burns instantly or death from scalds. This is the preferred starting point for setting the control for supplying general purpose hot water. Safety and energy conservation are factors to be considered when setting the water temperature on the thermostat. The most ener- gy efficient operation will result when the temperature setting is the lowest that satisfies the needs consistent with the applica- tion. A DANGER There is a hot water SCALD POTENTIAL if the thermostat is set too high. To adjust the water temperature, insert a small straight screwdriver into slotted screw in hole in front of thermostat and turn wheel to desired setting. Thermostat is ad- justable up to 180° F. CAUTION!! — Hotter water in- creases the risk of SCALDING! Figure 6. — Thermostat adjustment Honeywell J 8 A WARNING When this water heater is supplying general purpose hot water requirements for individuals, a thermostatically controlled mixing valve for reducing point of use water temperature is recommend- ed. Contact a licensed plumber or the local plumbing authority for further information. Outlet water temperature will vary during normal operating cy- cles. Reliable temperature readings should be taken shortly after main burner cycles off during a period of little or no use. 3. GAS MANIFOLD PRESSURE — With the gas valve supplied with this water heater, main burner ignition occurs at a low or step manifold pressure, which will then automatically build up to its normal operating level . The rated operating manifold pressure is listed on the water heater rating plate. For purposes of input adjustment, the minimum inlet gas pressure(with main burner on) is also shown on the rating plate. A 1/8" NPT tapping is provided on the outlet side of the gas valve for connecting a manometer to check this pressure. If necessary, adjust the pressure to the prop- er value by turning regulator adjustment screw clockwise to in- crease pressure, or counterclockwise to decrease pressure. 4. CHECK INPUT— Consult the local Gas Company to determine the heating value of the gas supplied. Check input by clocking gas meter with all other gas appliances turned off. Use the following formula: INPUT (btu/h) = (3,600) x (Heating Value) x (Number of Cubic Feet Timed) Seconds Clocked A WARNING DO NOT exceed Input shown on the water heater's rating plate! To insure accuracy for rating, clock enough cubic feet of gas so that the clocked time is at least 60 seconds. Ii. * Operation Small adjustments can be made by varying the manifold pressure 7. EMERGENCY SHUTDOWN — from the designated settings mentioned above. Any large change required should be made by changing the burner orifice size. 5. INTERMITTENT PILOT FLAME ADJUSTMENT — No adjustment is required with normal inlet gas pressures. The pilot flame ad- justment valve is pre -set, and does not normally require re-ad- justment. 6. HIGH ALTITUDE — Ratings of gas appliances are based on sea level operation and need not be changed for installations at ele- vations up to 2,000 feet. For installations above 2,000 feet, the input must be reduced per the National Fuel Gas Code for each 1,000 feet above sea level. Consult a qualified service technician before making any changes in the input rating. Maintenance Properly maintained, this water heater will provide years of depend- able, trouble free service. It is strongly suggested that a regular rou- tine maintenance program be established and followed by the owner. It is further recommended that a periodic inspection of the thermo- stat, burner, relief valve, internal flueway, draft hood / damper as- sembly and venting system should be made by service technicians qualified in gas appliance repair. 1. ROUTINE PREVENTIVE MAINTENANCE A. BURNERS — Visually inspect the main burner flame and the pilot flame at least every three months. Refer to Figures 7 and 8 for Figure 7. — Pilot Flame Pattern Figure 8. — Pilot & Main Burner Flame Pattern 9 A WARNING Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. A WARNING DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appli- ance and to replace any part of the control system and any gas control which has been under water. If the water heater has been subjected to fire or physical damage, turn off gas at the manual gas control (shut -off) valve. Do not op- erate the water heater again until it has been checked out by a qualified service technician. normal flame pattern. Fallen scale can usually be dislodged from the tops of the burners with a thin rod, then vacuumed or brushed from the bottom of the burner box. If a more thorough cleaning is deemed necessary to restore a normal flame pattern, the burner tray assembly should be removed and the burners cleaned indi- vidually. A CAUTION For your safety, removal and cleaning of burner tray and individual burners should be performed ONLY by a qualified service techni- cian, as it involves disconnection of gas piping and leak testing. TO REMOVE BURNER TRAY: 1. Turn off manual gas shut -off valve. 2. Disconnect gas pipe union and wiring to gas valve. 3. Remove retaining screw from burner tray rail on side opposite gas valve. 4. Slide burner tray assembly out. When reinstalling the burner tray assembly, make certain it is pushed in all the way against the stop attached to bottom pan. Then reinstall the retaining screw. 5. Reconnect gas pipe union and wiring to gas valve, turn on man- ual gas shut -off valve and test for gas leak. B. VENTING SYSTEM — Inspect venting system at least yearly to make certain the passageways are free and unobstructed, and that the vent connectors from the water heater's draft hood to the chimney are properly positioned and securely attached. Remove any obstructions in vent connector or chimney and replace any corroded through vent connectors. C. CONTROLS — The manifold pressure and controls should be checked at least yearly by a qualified service technician. A CAUTION A DANGER 1. This water heater is equipped with a combination thermo- stat /temperature limiting device (ECO) that should be checked annually by qualified service personnel. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING! 2. The Temperature and Pressure Relief Valve must be free to operate properly. Check (at least once a year) by lifting the handle fully and allowing several gallons of water to flush through the discharge line. Make certain the discharged water is directed to a suitable drain. Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water released by this valve. The water may be hot enough to cre- ate a SCALD hazard. The water released should be directed to a suitable drain to prevent injury or damage. NOTE: If the temperature and pressure relief valve on the water heater discharges periodically, this may be due to ther- mal expansion in a "closed" water system. Contact the water supplier or local plumbing inspector on how to correct this. DO NOT plug the relief valve outlet. D. TANK— Good maintenance requires that the tank be cleaned of deposits. Unless the water supply is soft (0 to 5 grains hardness), scale or lime deposits will accumulate in the tank. Hard water scale is deposited at an increasingly high rate in proportion to in- creased water temperature. Accumulation of these deposits may reduce efficiency, and shorten the life of the water heater. A well maintained water softener will keep the inside of the tank free of damaging scale deposits. Any new installation should have a tank inspection program set up initially for frequent inspection. The first inspection should be within a six month period. Once the scaling tendencies have been established, the inspection program can be modified to suit the water conditions. Cleaning should be performed if the scale has accumulated above the drain valve opening. Maintenance 10 A wet -dry shop vac. with a nozzle fashioned from 1" and/or 3/4" polyethylene pipe makes a good tool for scraping and removing scale. TO CLEAN OR INSPECT TANK: 1. Shut off gas valve and drain tank. 2. Remove tank clean -out cover on jacket and with pocket knife cut and remove a circular plug of insulation the full size of jack- et opening. 3. Loosen nut on seal plate assembly enough to twist yoke side- ways. Hold assembly securely and push inward, then remove from tank. 4. Remove as much built -up scale from flue tubes and tank bot- tom as practical. Do not attempt to clean so thoroughly that the tool used damages the glass lining. 5. Clean the seal plate and install a new gasket. Wipe clean the interior surface of the tank that contacts the gasket. Reinstall the seal plate and tighten in position. Fill tank with water and check for leaks. If no leaks are found, install insulation plug and clean -out cover on jacket and re -light the water heater. If chemical lime dissolving cleaners are preferred, cautiously fol- low the instructions supplied with the cleaner. DO NOT use a muri- atic or hydrochloric acid (HCI) base cleaner. 2. ANODE INSPECTION — The water supply in certain areas con- tains very aggressive elements. In these areas, periodic inspec- tion of the anode is recommended to determine if replacement is necessary. The anode(s) supplied in this water heater is slowly consumed , thereby eliminating or minimizing corrosion and pro- tecting the glass lined tank. The anode(s) should be replaced when more than 6" or core wire is exposed at either end. 3. SEASONAL OPERATION — If the water heater is to remain idle for an extended period (60 days or more) the heater should be turned off. The water heater and piping should be drained if they might be subjected to freezing temperatures. It is recommended that the water heater's operation is thoroughly checked (by a qual- ified service technician) before it is placed back in service. NOTE: Refer to Hydrogen Gas caution notation on page 8. Maintenance Notes Replacement Parts 1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is sug- gested that you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event that the firm has moved, or is unavailable, refer to the telephone direc- tory commercial listings or local utility for qualified service as- sistance. 2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer's National Service De- partment at the following address: 2600 Gunter Park Drive Montgomery, Alabama 36109-1413 Phone: 1-800-432-8373. The following Gaskets are required for Normal Maintenance for all Models: SP5886 Tank Handhole Sealplate Gasket SP6287 Flue Liner Cleanout Cover Gasket All other Parts can be ordered by providing the following information: Description of Part(s), such as: Main Gas Valve Pilot Burner Main Burner Thermostat Damper / Draft Hood Assembly Anode Rod Or other parts as required. 2. Quantity of each part required. 3. Complete models number and name of the water heater. 4. Serial Number of water heater. 5. Specify Type of Gas. 6. Address Parts Orders to your distributor or dealer. How to Obtain Service Assistance 11 When contacting the manufacturer, the following information should be made available: 1. Model and serial numbers of the water heater as shown on the rating plate attached to the jacket of the heater. 2. Address where water heater is located and can be seen. 3. Name and address of installer -and any service agency who per- formed service on the water heater. 4. Date of original installation and dates any service work was per- formed. 5. Details of the problem as you can best describe them. 6. List of people, with dates, who have been contacted regarding your problem. "SysteSentinel" Diagnostic *stem The "System Sentinel" Diagnostic system on this water heater provides the user or service technician with a visual representation of the operational status of the various sections of the water heater's control system. A quick glance at the System Sentinel panel on the front of the heater will give an indication of where to begin trouble shooting of a non operational heater. The LED's (light emitting diodes) on the panel are arranged from top to bottom based on their function in the normal sequence of operation, and their function is explained as follows: 0 0 0 0 0 0 POWER When illuminated, this green LED indicates that 120VAC power is being supplied to the heater, the On /OFF switch is func- tioning and the 24V transformer is functioning properly. (Refer to Section 1 of Troubleshooting Guide) SYSTEM SENTI L POWER THERMOSTAT IGNITION MAIN VALVE R1A1p (Refer to Section 6 of Troubleshooting Guide) 12 THERMOSTAT When illuminated, this red LED indicates that the ther- mostat is functioning(calling for heat) and 24VAC power is being supplied to the Damper Assembly. (Refer to Section 2 of Troubleshooting Guide) IGNITION When illuminated, this red LED indicates that the Damper Assembly is opened and 24 VAC power is being supplied to the Ignition Control Module, and the ignition sequence has begun. (Refer to Section 3 of Troubleshooting Guide) PILOT VALVE PILOT VALVE When illuminated, this red LED indicates that the Ig- ECO nition Control Module is supplying 24 VAC power to \ the ECO (Energy Cut Off device), or High Limit. (Refer to Section 4 of Troubleshooting Guide) ECO When illuminated, this red LED indicates that the ECO (Energy Cut Off device), or High Limit is closed, and 24 VAC power is being supplied to the PV (Pilot Valve) terminal on the Gas Control Valve. (Refer to Section 5 of Troubleshooting Guide) MAIN VALVE When illuminated, this red LED indicates that the Ignition Con- trol Module is supplying 24 VAC power to the MV (Main Valve) terminal on the Gas Control Valve. is 120 VAC power present between the Black and White wires to the transformer ? 171 "Systenlbentiner Troubleshoctng Guide Section 1... the "POWER" LED (NO Is the "ON/OFF" Switch in the "ON" position? 1 (YES l Is 120 VAC power present at the branch circuit connections to Black wire of the switch and White wire of the transformer ? YES 1 Is 24 VAC power present between the Yellow and Gray wires from the trans- --� former ? 1 YES The System Sentinel Panel is defec- tive and must be replaced. © CAUTION - -� Is the "POWER" LED Illuminated? Turn switch to ON position. is the Power LED now illuminated? (NO ) Check circuit breaker or fuse and field connection of branch circuit wiring to leads of switch. Repair or replace as required. Is "POWER" LED now illu- minated? 0 lo- Replace Switch, then verify that power is present. Is "POWER" LED now illuminated? Replace Transformer, then verify that power is present. Is "POWER" LED now illuminated? 13 (NO] (No) --(YES Power is being supplied to the heater, the ON /OFF Switch is functioning, and the 24V AC Transformer is functioning --[YES --YES YES J Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! "System !entineI" Troubleshooi#ig Guide Section 2... the "THERMOSTAT" LED �NO Ensure that power is being supplied to the water heater. Refer to "Section 1...the POWER LED" in this Troubleshooting Guide, and correct if necessary. Is the "THERMOSTAT LED" now illuminated Is Thermostat set at a tempera- ture higher than the water tem- perature In tank? YES Is 24 VAC power present at Yel- low Wire Terminal inside Ther- mostat? YES Is 24 VAC power present at Blue Wire Terminal inside Ther- mostat? (NO A CAUTION 1 Thermostat is defective or out of calibration and must be replaced. N NO —(YES Is the "THERMOSTAT' LED Illuminated? (YES YES , Adjust Thermostat to a higher setting. Is Thermostat LED now illuminated? �N0 14 Ensure that power is being supplied to the water heater. Refer to "Section 1...the POWER LED" in this Troubleshooting Guide, and correct if necessary. Is the "THERMOSTAT LED" now illuminated s RYES, --► Thermostat is calling for heat, and 24 VAC power is being supplied to the Damper Assembly Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! "SystenlSentinel" Troubleshoa!ng Guide Section 3... the "IGNITION" LED Did the Damper Assembly fully open? Check Damper for obstruc- tions— remove if necessary. Did Damper fully open? Remove Damper Drive Motor cover; is the green "CALL FOR HEAT" LED illuminated? (YES) (NO 1 (NO ) Refer to Troubleshooting Guide, Section 2...the "THER- MOSTAT" LED to determine if Thermostat is operable. Repair or replace if required. Is the green "IGN GAS PWR" illuminated? J (No A CAUTION YES) ---► --(YES (NO Is 24 VAC power present between the Blue and Gray wires in the Polarized Plug at Damper Assembly? N0 YES Is the "IGNITION" LED Illuminated? Is Spark Ignitor operating? (Can sparking be heard ?) YES ) 15 YES The System Sentinel Panel is defective and must be replaced. Is 24 VAC present between the Gray ground wire and the Red 24 V wire connected to the Ignition Control Module? a YES 1. Remove Ignition Cable and check for good continuity, replace if necessary. 2. Check Ignitor Electrode gap for proper spacing (1/8" to 5/32 "). Correct if necessary. 3. Examine Ceramic Insulator on Pilot Assem- bly for cracks. Replace if cracks are evident. If all of the above components check okay, replace Ignition Control Module. Ignition Control Module is defec- tive and must be replaced. The Thermostat has called for heat, the Damper Assembly has fully opened, and 24 VAC power is being supplied to the Ignition Con- trol Module and the ignition sequence will begin. Check continuity of Red and Gray wires between Damper Assembly and Ignition Con- trol Module. Is continuity "good "? NO Repair or replace the Wiring Har- ness YES Damper Assembly is defective and must be replaced. The water heater may still be used until a replacement Damper Assembly can be installed by following these steps: Turn off power to the water heater at the main power switch located on the side of the control enclosure. Order a replacement Damper Assembly. With power still off, remove Damper Drive Motor cover and move the Service Switch located to the right of the the motor from the "NORMAL" position to the "SERVICE" position. Using a stan- dard flat screwdriver, rotate the slotted white knob, located below the motor, counter - clockwise until the damper blade is in the open (fully vertical) position. Replace cover and turn power on at the main power switch located on the side of the control enclosure. The heater should now attempt its firing sequence. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! "System ntinel" Troubleshootfg Guide Section 4... the "PILOT VALVE" LED (NO)• Is the Spark Ignitor operating? (Can sparking be heard ?) NO (YES 1. Remove Ignition Cable and check for good conti- nuity, replace if necessary. 2. Check Ignitor Electrode gap for proper spacing (1/8" to 5/32 "). Correct if necessary. 3. Examine Ceramic Insulator on Pilot Assembly for cracks. Replace if cracks are evident. Is 24 VAC present between the Brown wire on "PV" Terminal and Gray Ground wire on Ignition Control Module? Is the "IGNMON" LED illuminated? Ignition Control Module is inoperable and must be replaced. A CAUTION Refer to Section 3...the "IGNITION" LED in the Troubleshooting Guide ( Is the "PILOT VALVE" LED Illuminated? ) ► YES oils the Pilot Flame burning? YES NO The System Sentinel Panel is defective and must be replaced. Check continuity of Brown wire between ECO Device (inside of Ther- mostat), and "PV" Terminal on Gas Control Valve. Repair or replace wire as needed to restore power to "PV" Termi- nal on gas valve. YES) Is 24 VAC present between the Brown wire on "PV" Terminal and White wire on "PV/MV" Terminal on the Gas Control Valve? YES Gas Control Valve is inop- erable and must be replaced (Is the "ECO' LED illuminated? NO Refer to Section 5...the "ECO' LED in the Troubleshooting Guide The Ignition Control Module is in the Ignition sequence, and is pro- viding 24 VAC power to the ECO (Energy Cut -Off Device) inside of the Thermostat YES ) Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 16 "SysterfSentinel" Troubleshot *ng Guide Section 5... the "ECO" LED ECO is "open ". Allow tank to cool, and reset. If ECO again trips, the Thermostat/High limit is defective Replace as required. Is "ECO LED now illuminated? (Is the Pilot Flame burning? --- --(YES ) Refer to Section 3...the "IGNITION" LED; and Section 4...the "PILOT VALVE "LED of Trou- bleshooting Guide. Repair or replace compo- nents as required. Section 6... the "MAIN VALVE" LED (NO) • (Is the Pilot Flame burning? --(YES (NO Is the Spark Ignitor operating? (Can sparking be heard ?) A CAUTION NO Ignition Control Module is inoperative and must be replaced. The System Sentinel Panel is defective and must be replaced. Is the "MAIN VALVE" LED Illuminated? --►( Is Main Burner on? }--� I (YES Is 24 VAC present between Blue wire on "MV Terminal and White wire on "MV/PV" terminal on the Ignition Control Module? Is 24 VAC present between Blue wire on "MV Terminal and White wire on "MV /PV" terminal on gas valve? or- YES YES YES The ECO (Energy Cut-Off device) Is not tripped (open) and power is being supplied to the "PV" termi- nal on the Gas Control Valve. The Ignition Control Module is pro- viding 24 VAC between the "MV" and "MV /PV" terminals on Gas Control Valve, and Main Burner should be operating The System Sentinel Panel is defective and must be replaced. Main Gas Valve is inoperative and must be replaced. Check Continuity of Blue and White wires between Ignition Control Module and Gas Control Valve. Repair or replace as required to restore power to gas valve. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 17 v O 0 v?ti w g? co 3 Ul z F O z � LLJ 0 O 0- w I- LL O wZ 0- O ~ Z Wiri ,1, and Schematic Diagems IGNIRON CONTROL W.1 11.1 BR 1 BR 3 BL 2 SWITCH 01.4 OR 4 120V Y2 L1 L 4 MEN COMM 24V TO C` • r • BR 3 BLACK WHITE TRANSFORMER 1'1 OY3 DAMPER MOTOR GRAY R3 BL 5 THERTAT AND LIMIT 1 =14 •IYM IRO GAS VALVE OY•3 Y1 R I BL 1 ANY REPLACEMENT WIRE MUST BE RATED FOR 250' C. CONNECTION DIAGRAM INDICATORS GYI PILOT ELECTRODE ASS'Y. POWER THERMOSTAT IGNITION PILOT VALVE ECO MAIN VALVE a L7 L1 NORMAL OPERATION SEQUENCE INDICATED BY BOXED NUMERALS L2 IGNITION CONTROL 120 V SCHEMATIC NOTE: If any of the original wire as supplied with this appliance must be replaced, It MUST be replaced with 18 GA., 600V, 105 °C wire or its equivalent, unless otherwise noted. A CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dan- gerous operation. VERIFY PROPER OPERATION AFTER SERVICING! Figure 9.— Diagrams for units supplied with Honeywell VR8304P Gas Valve and Honeywell S8600M Ignition Control. T TH R p.. W.2 D R.r SWITCH IGNITION CONTROL 01.4 — BR 4 120V Y.2 LI L2 4 all BR 3 OY3 DAMPER MOTOR BLACK 1 g WHITE TRANSFORMER 1'1 CD GRAY *.1.x11 riA R3 BL 5 THE LIMIT GAS VALVE BR 1 BR 3 BL.2 W1 GY 3 Y1 R1 BL 1 ANY REPLACEMENT WIRE MUST BE RATED FOR 250' C. CONNECTION DIAGRAM LED INDICATORS GY I PILOT ELECTRODE ASS'Y. POWER THERMOSTAT IGNITION PILOT VALVE ECO MAIN VALVE NORMAL OPERATION SEQUENCE L1 INDICATED BY BOXED NUMERALS L2 T 120V _ IGNITION CONTROL SCHEMATIC NOTE: If any of the original wire as supplied with this appliance must be replaced, it MUST be replaced with 18 GA., 600V, 105 "C wire or its equivalent, unless otherwise noted. A CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dan- gerous operation. VERIFY PROPER OPERATION AFTER SERVICING! Figure 10. — Diagrams for units supplied with Robertshaw 7000 DERHC -S7C or 7000BDER -S7C Gas Valve and Honeywell S8600M Ignition Control. April 7, 2003 Francis Lenzi 2800 Thorndyke Avenue West Seattle, WA 98199 Dear Permit Holder: City of Tukwila Department of Community Development Steve Lancaster, Director RE: Permit Application No. MO2 -212 17300 Southcenter Py In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the Building Official under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, you are hereby advised to: • Call the City Of Tukwila Permit Center at (206) 431 -3670 to arrange for the next or final inspection. Steven M. Mullet, Mayor This inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if the project should be considered abandoned. If such determination is made, the Building Code does allow the Building Official to approve a one -time extension up to 180 days. Extension requests must be in writing and provide satisfactory reasons why circumstances beyond the applicants control have prevented action from being taken. In the event you do not call for the above inspection or request and receive an extension prior to May 13, 2003, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, Stefania Spencer Permit Technician Xc: Permit File No. MO2 -212 Bob Benedicto, Building Official 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206-431-3665 ACTIVITY NUMBER: MO2 -212 PROJECT NAME: Red Robin Restaurant SITE ADDRESS: 17300 Southcenter Py X. Original Plan Submittal Response to Correction Letter # DATE: 10 -30 -02 Response to Incomplete Letter # Revision # After Permit Is Issued DEPARTMENTS: Building vision Public Works Complete M Please Route Approved E Notation: Documents/routing slip.doc 2.28.02 a TUES /THURS ROUTING: APPROVALS OR CORRECTIONS: PLAN REVIEW /ROUTING SLIP Fire Preve ntion Structural DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Incomplete n Structural Review Required Approved with Conditions n n Planning Division Permit Coordinator n z DUE DATE: 10-31-02 Not Applicable n Comments: Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: No further Review Required C REVIEWER'S INITIALS: DATE: DUE DATE: 12 -03 -02 Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: QQ JU 0 0 LLJ CO U- lu O 92 a ILI W O N 0 I- WW 2 U. O z_ O� z 1