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HomeMy WebLinkAboutPermit M02-241 - TOMMIE SWEZEAM02 -241 TOMMIE SWEZEA 13514 34t" Ave. So. 1 t1I z� 111 Lij Do U � O 0H WW. u. o. .z co O z Parcel No.: 8864000120 Address: Suite No: Tenant: Name: Address: Owner: Name: Address: Contact Person: Name: Address: Contractor: Name: Address: Print Name: doc: Mech City of 1ukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 13514 34 AV S TUKW TOMMIE SWEZEA 1351434 AV S, TUKWILA, WA SWEZEA, TOMMIE 13514 34 AV S, TUKWILA, WA NICOLE 3616 S GENESEE ST, SEATTLE, WA swesee 44 /` s 4�s sr Contractor License No: 6 CrN a - 4C//S7 o Q MECHANICAL PERMIT Permit Number: Issue Date: Permit Expires On: DESCRIPTION OF WORK: REPLACE EXISTING 56 MBTU OIL FURNACE WITH NEW OIL FURNACE OF SAME SIZE. Value of Construction: Type of Fire Protection: Permit Center Authorized Signature: - r /07,1- A// MO2-241 12/13/2002 06/11/2003 Phone: Phone: 206 722 -1545 Phone: Cyr' /sys Expiration Date: 9 - / - d 3 $3,500.00 Fees Collected: $65.00 N/A Uniform Mechnical Code Edition: 1997 Date: /Z — 4-5•0Z-- I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating constructionyr the performance of work. I am authorized to sign and obtain this mechanical permit. Signature: ���4'- q Date: /0 /3 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. MO2 -241 Printed: 12 -13 -2002 { Signature: Print Name: doc: Conditions City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 8864000120 Address: 13514 34 AV S TUKW Suite No: Tenant: TOMMIE SWEZEA PERMIT CONDITIONS 1: ** *BUILDING DEPARTMENT CONDITIONS * ** 2: No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 3: All permits, inspection records, and approved plans shall be available at the job site prior to the start of any construction. These documents are to be maintained and available until final inspection approval is granted. 4: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). 5: Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinance of the jurisdiction. No permit presuming to give authority to violate or cancel the provisions of this code shall be valid. 6: Manufacturers installation instructions required on site for the building inspectors review. 7: Fuel burning appliances may not be installed in sleeping rooms, U.M.C. 304.5. 8: Appliances which generate flame, spark or glowing ignition, shall be elevated 18 inches above the floor (U.M.C. 303.1.3.). 9: Water heater shall be anchored to resist earthquake (U.P.C. 510.5). I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provision of any other work or local laws regulating construction or the performance of work. ri/ad "e- Date: / Q r3 MO2 -241 Permit Number: MO2 -241 Status: ISSUED Applied Date: 12/13/2002 Issue Date: 12/13/2002 Printed: 12 -13 -2002 Yro).elreeindTaonte. TOMMIE•SWEZEA• ' • .. • vaiuu 5 i i t t ' SW* ' ' do : 13514 347TH AVE S City SaedZFP: 10A Pond mune.rr 88641 • r 20 P "" rt y °NIT TOMMIE SWEZEA . . . • , • Phu": (206) 244 2215 ' 541"114411.4113514 347TH AVE S atrsWiZb: Fate k 1 l • , C $OR •GENESEE , • . %'on" 206 7221545 • S1eet Add 3616 S GENESEE_ ST . Glystebr/ty Eros C: ( . ) • CatiactPa"! NICOLE • Phone. (: .) • Sin° marew It16 S GENESEE ST . Clef State/Zip! Fax Ito (206 )' 7221645 12/12/2002 18:57 3609452091 CITY OF TUKWILA Permit Center 62110 Sovthcanta eoubverd, State um Tukwila; WA fia tad • . We) 411..7170 . • NWPERMIT PAGE 02 ('1? I \II t'•1 I0.0 Prujad N.wiat ;\, 1 (• lanic al I'(tn1it ApI)lic,ltion App)icilIan endp/ana.ment be owgptlete In order Co be accepted far phrr review.. • • Application will not ee accepted thro h (60 meD or uafiftli a. • Catr.ne copy of Wtrii tin Stab DepaAiaeot of Iuibe and.iniribire Wild CoMrador% license. IF natatVailable it ** Ibae of application, a eopi� ef ibiR O u.s. Sal be required �e OW introit it )Trend OR ring form F4 'Affidavit iii licit of Cadmttoe Itagiara!1on'• building OwrvarlAsstharined Agent if the applicant is•otltr than the owner, registered atddtadfeng veer, of Contr.cter Iirensed by the stat.+of Washb1gloo„ • notarized latter from thumpers/ owner ui*horizing the Dario a submit thisiirwe It applieet)on•Ynd obtain Are permit will be required at pet of this submldaL • • IefaAY CfRTtFY THAT tH4WREMANDf7M4 4NIDTHIS APPLICATION AidOKNOWTHESAME*ORERROEUND PENALTY I FMORTBY THE LAWS Or mum t or WASHINCTOh, AND I AM AUTHORIZED TO APPLY FOR THIS PERMl=T. Daa appliratson accepted / -A0 ,z • araipiewitior cte4raWzle= Date vulgarian wires; tq atko of flow Review • Acoliations for which no pound b bwaad whidn. 1110 days (Wire** Ihe dam d u p41Catlop Mal axplre by . MInlieden. The building dlkW may emend des done for sedan by the applicatr for a period not sonedin. 100 days upon written mum by ds applicant es delMed In Section 114.4 of the Uniform Mechanical Cods Meese ration). No application shall by emended mow Mari once. rroplltatlgp tatty bse.OtYiah) • Payee: NORTHWEST PERMIT TRANSACTION LIST: Amount Payment Check 2281 ACCOUNT ITEM LIST: Current Pmts MECHANICAL - RES PLAN CHECK - RES Type City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 RECEIPT Parcel No.: 8864000120 Permit Number: MO2 -241 Address: 13514 34 AV S TUKW Status: PENDING Suite No: Applied Date: 12/13/2002 Applicant: TOMMIE SWEZEA Issue Date: Receipt No.: R020001743 Payment Amount: 65.00 Initials: SKS Payment Date: 12/13/2002 11:45 AM User ID: 1165 Balance: $0.00 Method Description 65.00 Description Account Code 000/322.100 52.00 000/345.830 13.00 Total: 65.00 3486 12/18 q716 TOTAL 65.00 doc: Receipt Printed: 12 -13 -2002 P c� 2)P- 107)(a. 1/.r )7°7 r' 2_ Type of Inspection: 1)(X /// - /6 /1-- Address: /3 5 qi/ f/✓ S Date Iled r .- / 9 - oz Special InstrQctions: Date Wante Da / 20 — O? p.m. Requester: � ' 71 .- 7 /7 K Phone N o: �r77 _,/ , ay 4wroved per applicable codes. INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 (206 5t3 El Corrections required prior to approval. C MENTS: / P<, A - , .1-" 1a /Ver ?" / 7 (4, f / 7 Inspect r: S 7.00 REINSPECT! FEE REQUIRED. Prio o inspection, fee must be aid at 6300 Southc ter Blvd., Suite 100. all to schedule reinspection. J ReceiptNo.: 'Date: Date: /c -o2 D -- O Z-- MEM PERMIT N' 70 0C2 -56 005 -85 I G EFFICIENCY RATING CERTIFIED ama MO -100G ECN 4278 -MA 10 /00 Thermo Pride wI RIIPP P " w "" OIL FIRED FURNACE INSTALLATION AND OPERATION MANUAL WITH USERS INFORMATION SECTION OT5 -85 OT11 -105 OT16 -125 DEC 1 3 2002 RECEIVED CITY OF TUKwiLA PERMIT Canzp MODELS: OL2 -56 OL5 -85 OL11 -105 OL16 -125 OL20 -151 OL33 -200 OL37 -250 OL39 -320 THERMO PRODUCTS, LLC. PO BOX 217 NORTH JUDSON, IN 46366 PHONE: (219) 896 -2133 OH2 -56 OH3 -72 0115-85 01111-105 OH16 -125 4 ® WARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. © WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENCY. PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT WITH THE USER AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL. UNDERWRITERS LABORATORIES US1ED MADE IN USA INC.® M (am) I. SAFETY SECTION This page contains various warnings and cautions found throughout the Oil Furnace Manual. Please read and comply with the statements below. ©WARNING AND CAUTIONS: ©WARNING: This furnace is not to be used as a construction heater. See Page 1. © CAUTION MUST BE TAKEN NOT TO EXCEED 90° ROTATION (OF THE FLUE ELBOW) COUNTERCLOCKWISE FROM THE VERTICAL POSITION. See Page 2. ©WARNING: When cutting openings in the casing DO NOT CUT ANY SUPPORTING CLIPS OR ANGLES. See Page 5. ©WARNING: The predetermined fan and limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. in conjunction with Underwriters Laboratories, Inc. Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved, or is incompatible, may result in personal injury, substantial property damage or death. See Page 6. ©WARNING: THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON. See Page 11. ©CAUTION: DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF! See Page 13. ©WARNING: The area around the furnace should be kept free and clear of combustible liquids and material, especially papers and rags. See Page 13. ©WARNING: NEVER burn garbage or refuse in your furnace. Never try to ignite oil by tossing burning papers or other material into your furnace. See Page 13. ©WARNING: Thermo Products oil furnaces are designed to burn No. 1 or No. 2 distillate fuel oil. NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE. See Page 13. ©CAUTION: DO NOT ATTEMPT TO START THE BURNER WHEN: 1. Excess oil has accumulated, 2. The furnace is full of vapors 3. The combustion chamber is very hot. IF ONE OR MORE OF THESE CONDITIONS EXIST, CONTACT A QUALIFIED SERVICE PERSON. See Page 13. 1 ... ta.. .�,a., ,1•t'... ,.... ,..., S..Y�:;n., .. 'La.n.fi w... ,.. .... , x..ra'�l.•.'ti�;,.:�:x•..u¢1.Ki , w:r,! t'' rYa' ,A:ifvSsr��.`i.3n::/i:.a::,Fol� All installations and services must be performed by qualified service personnel. This page contains reproductions of the various instruction and warning labels placed on the Thermo Pride Oil Furnaces. Please read and comply with the contents of these labels. OIL -FIRED FURNACE NO INPUT BTU /HR ►*' Underwriters Laboratories Inc.* LISTED I FOR USE MTHINTEGRAL GROUP PRIMARY SAF ETY CONTROLS. OIL NOT HEA 1ER THAN NO. 2 MODEL INPUT O.P.H. PUMP PRESSURE P.S.I. 115V 00HZ TOTAL CURRENT AMPS MINIMUM CIRCUITAMPACITY MAXIMUM FUSE SIZE EXTERNAL STATIC PRESSURE (IN. W.C) MAX MUM DESIGNED OUTLET AIR TEMPERATURE 200 F OR LESS. MAYBE INSTALLED VUTH CLEARANCES TO UNPROTECTED COMBUSTIBLE MATERIAL NOT LESS THAN: FOR MAXIMUM EFFICENCY (AFUE) SET BURNER COMBUSTION FOR 1 2% CO MINIMUM AND FURNACE TEMPERATURE RISE FOR 70 "F MAXIMUM. Thenincarraducts PA.6OX21T - NORTHJUDSON.IM 16365 i inso A Y CTI ama i OWARNING The following items should be inspected every year by a qualified heating contractor. Correct any deficiencies at once. Heat Exchanger: Inspect for corrosion, pitting, warpage, deterioration, carbon build up and loose gaskets. Burner. Check for correct operation, proper combustion, no fuel leakage, and if' provided, clean burner filter. Chimney /Vent Pipe: Inspect for restriction, loose joints, abnormal carbon build up and condensation. Controls: Check For correct operation and proper settings, (if manually adjustable). Periodic visual inspections should also be made by the owner during the heating season. Call a qualified heating contractor to report suspected deficiencies. (Do not attempt to make repairs yourself!) Further owner and heating contractor responsibilities are detailed in the installation and maintenance instruction manual (Shutt off power before inspecting.) 390399 II THIS PANEL REMOVABLE BY QUALIFIED SERVICE PERSONNEL FOR ACCESS TO HEAT EXCHANGER CLEAN OUTS. BE CERTAIN CLEAN OUT GASKETS ARE INTACT AND THE COVERS IN PROPER POSITION TO ENSURE A COMPLETE SEAL PRIOR TO OPERATION 390005 SHOULD THIS UNIT BE DISASSEMBLED ALL COM- PONENTS, PANELS, BLOCK OFFS, COLLARS, GASKETS, AND FASTENERS MUST BE REAS- SEMBLED AS ORIGINALLY FACTORY PRODUCED. OUTSIDE POWER SOURCE 115 V. 60 CYCLE TO BE CONNECTED TO WIRES IN- SIDE THIS BOX. CONNECT WIRE #1 TO THE "HOT" LINE. CONNECT WIRE #2 TO THE "COMMON" LINE. 390004 "DANGER- TO AVOID INJURY FROM MOVING PARTS SHUT OFF THE FURNACE BEFORE REMOVING THIS DOOR." WHEN IT BECOMES NECESSARY TO REPLACE OR WASH FILTER, REMOVE THE DIRTY FILTER FROM THE RACKS PROVIDED AND WASH OR REPLACE WITH IDENTICAL NEW FILTERS. T HE BLOWER MOTOR LOCATED BEHIND THIS DOOR MAY OR MAY NOT REQUIRE LUBRICATION. IF LUBRICATION INSTRUCTIONS ARE NOT SHOWN ON THE MOTOR NAME PLATE THE MOTOR SHOULD NOT BE LUBRICATED. IF THE NAME PLATE INDICATES THAT THE MOTOR REQUIRES LUBRICATION, LUBRICATE THE MOTOR AS DIRECTED OR USE 30 DROPS OF SAE 20 WEIGHT OIL OR EQUIVALENT TWICE A YEAR. DO NOT USE A LIGHT HOUSEHOLD GRADE OIL. 390025 I WARNING: THIS UNIT MUST BE INSTALLED AND SERVICED BY A QUALIFIED CONTRACTOR ONLY. 550051 • 390056 All installations and services must be performed by qualified service personnel. TABLE OF CONTENTS SECTION BEGINNING PAGE I. SAFETY SECTION i II. GENERAL INSTRUCTIONS 1 A. DRAFT REGULATORS 3 z B. DUCT WORK/AIR CONDITIONING 3 C. FILTERS MOUNTED EXTERNAL TO FURNACE 4 r4 2 D. FAN AND LIMIT POSITION AND LOCATION 6 v E. BURNER INSTALLATION 6 0 O F. HORIZONTAL FURNACE POSITIONS 8 co 0 G. EXTERNAL WIRE HARNESS LOCATIONS 8 I n H. BURNER SPECIFICATIONS AND APPLICATIONS 9 N' u _ ' I. HEAT EXCHANGER CLEANING INSTRUCTIONS 11 2 III. USERS INFORMATION SECTION 12 ga Q A. OIL SUPPLY 12 d B. COMBUSTION AIR SUPPLY 12 w C. INSPECTION AREAS 13 z D. STARTING THE BURNER 13 z O E. FILTER CLEANING AND LOCATIONS 13 w w ' D O APPENDIX — A REPLACEMENT PARTS LIST 16 8 —co. Ili APPENDIX — B WIRING DIAGRAMS 26 L v; u. w z U - O z 1 TYPE OF UNIT MODEL NO.' FROM SIDES OF FURNACE FRONT TOP & SIDES OF PLENUM FROM THE FLUE /VENT REAR LOWBOYS OL2 1" 2" I" 4" 1" OL5,11,16 1" 24" 1" 6" I" OL20 1" 24" 1" 18" 1 OL33,37,39 I" 24" 1" 18" I" HIGHBOYS OH3,11 1" 24" 1" 9" 1" OHS 1" 24" I" 6" i" OH16 1" 24" I" 9" I" OH2 1" Note 2" 9" 1" COUNTERFLOWS 0C2 1" 4" I" 6" I" 005 1" 4" I" 9 " I" TYPE OF UNIT MODEL NO.' FRONT TOP REAR BOTTOM FROM THE FLUE /VENT ANY SIDt 01: PI I•:NUNI J HORIZONTALSZ OT5 24" 1" 1" I" 4" _ I _ OT11,16 24" 1" 1" I" 9" I�__. All installations and services must be performed by qualified service personnel. II. GENERAL INSTRUCTIONS - READ BEFORE START OF INSTALLATION 1. The heating output capacity of the furnace proposed for installation should be based on a heat loss calculation made according to the manuals provided by the Air Conditioning Contractors of America (ACCA) or the American Society of Heating, Refrigeration and Air Conditioning Engineers, Inc. (ASHRAE). 2. All local codes and/or regulations take precedence over the instructions in this manual and should be followed accordingly. In the absence of local codes, installation must conform with these instructions and regulations of the National Fire Protection Association, and to the provisions of the National Electrical Code (ANSI/NFPA 70 -1999 or latest edition). 3. The installed furnace must be level and positioned in a central location with respect to outlet registers. It should be located near the chimney to minimize any horizontal run of flue pipe, which may be required. 4. A furnace installed in a residential garage must be installed so the burner and ignition source are located higher than 18 inches above the floor, unless the required combustion air is taken from the exterior of the garage. Also, the furnace must be located or protected to avoid physical damage by vehicles. ®WARNING: This furnace is not to be used as a construction heater. 5. Listed below are definitions of "COMBUSTIBLE MATERIAL" and "NON- COMBUSTIBLE MATERIAL." COMBUSTIBLE MATERIAL: Material made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that will ignite and burn, whether flame resistant or not. NON - COMBUSTIBLE MATERIAL: Material that is not capable of being ignited and burned. Such materials consist entirely of, or a combination of, steel, iron, brick, tile, concrete, slate, or glass. MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS Notes: The above are abbreviated model numbers. 2 Horizontal units are not approved for attic installation. 3 OH2 front clearance for 6" for Closet, 18" for Alcove. Z W 0 0 co CO 11.1 NU. W �QQ u _ W z � F-' W W U � ON 01— u j V LI- O lli V O ~ z All installations and services must be performed by qualified service personnel. The minimum clearances listed in the preceding table are for fire protection. Clearance for servicing the front of the furnace and the rear of the lowboy models should be at least 24 inches. A clearance of 24 inches is recommended for passage to all points on the furnace requiring service access. The OH2-3-5-11-16 furnaces may be installed on combustible flooring. The OL2- 5- 22- 26- 20- 33 -37 -39 and 0C2 -5 furnaces are to be installed on non- combustible flooring only. A non - combustible floor base is available for the counterflow models 0C2 -5, which then allows these models to be adapted for installation on combustible flooring (use non - combustible floor base Model No.125 for 005, Model No 56 for 0C2). NOTE: The OH2 furnace is approved for closet installation. If the OH2 is installed in a closet, it requires two openings in the closet door for combustion air, each having a minimum area of 162 sq. inches. This free area for the 01-12 intentionally exceeds the recommended minimum free area of 2 square inches per 1000 BTUH of input rate. NOTE: When power venting a Thermo Pride oil fired furnace with a power venting system other than the system supplied by Thermo Pride, a fiber chamber and an isolated combustion air kit (PVB or Beckett boot) is to be used with the other manufacturers power venting system. NOTE: On the front flue, lowboy, all highboy or counterflow models, it is possible to rotate the flue elbow (which is factory installed for vertical discharge) 90° counterclockwise from the vertical position to adapt to various venting systems. (See following page for details) © CAUTION MUST BE TAKEN NOT TO EXCEED 90° ROTATION (OF THE FLUE ELBOW) COUNTERCLOCKWISE OR RIGHT FROM THE VERTICAL POSITION. ROTATION OF FRONT FLUE ELBOW When an installation requires that the flue exit out the left hand side casing on a front flue unit, remove screw securing the 90 deg. elbow and rotate it 90° counterclockwise. Then, by following dimensions in Table 1, locate the center point for the exit of the flue for the particular size furnace. Once the center has been located, use a scribe to mark the hole size, listed in the chart, which corresponds with the furnace being used. Cut hole out and extend flue through side casing. A trim collar may be ordered from Thermo Products to hide the gap around the flue pipe. This trim collar, however, is not required for operation. w. wn. voww+ ne. �..... sr. wr..-... r.... awswuu... �. �.+ ro...,,+ rmr. n+... r. r-. we.. mwu.. w. r... rrn•.. msrs.. �. w. waerrvm, �. ,u�e+twK+MthMYIfKYAY�flI'A.A�'� � • All installations and services must be performed by qualified service personnel. NOTE: ROTATION OF FLUE PIPE IS ONLY ALLOWED FOR LEFT HAND SIDE VENTING APPLICATIONS. TABLE 1: Suggested sizes and positions of flue pipe opening on left hand side of casing. TRIM COLLAR/ UNIT DIA. HOLE "X" DIM. "Y" DIM. FLUE DIA. GASKET PART # 0C2 5 -1/2" 3 -5/8" 28 -3/8" 5" 14121/330073 005 6 -1/2" 4 -3/4" 31- 7/16" 6" 14131/330005 OH2 5 -1/2" 3/5/8" 28 -3/8" 5" 14121/330073 OH3 6 -1/2" 4- 9/16" 32- 3/16" 6" 14131/330005 OHS 6 -1/2" 4 -3/4" 33 -1/16" 6" 14131/330005 OH11 6 -1/2" 4 -3/4" 35 -1/4" 6" 14131/330005 OH16 7 -1/2" 4- 5/16" 41 -3/8" 7" 14132/330006 OL2* 5 -1/2" 3 -5/8" 28- 5/16" 5" 14121/330073 OL5* 6 -1/2" 4 -5/8" 34- 15/16" 6" 14131/330005 OL11* 6 -1/2" 4 -1/2" 37 -5/8" 6" 14131/330005 OL16* 7 -1/2" 4 -1/2" 39 -1/8" 7" 14132/330006 OL20* 7 -1/2" 4 -1/2" 43 -1/4" 7" 14132/330006 * FRONT FLUE MODELS ONLY "X" DIMENSION IS MEASURED FROM SEPARATOR PANEL. "Y" DIMENSION IS MEASURED FROM THE BLOWER PAN ON "H" MODELS AND FROM THE BASE ON "L" AND "C" MODELS. A. DRAFT REGULATORS: B. DUCT WORK/AIR CONDITIONING: Fig 1: Recommended location for drilling hole to connect vent pipe to the furnace through the left hand side casing. A draft regulator is supplied with the furnace and should be installed according to the regulator manufacturers recommendations. With the burner operating, use a draft gauge to adjust the regulator to the proper setting. (refer to the instructions enclosed with draft regulator to adjust to the proper setting). When the burner air supply and draft are properly adjusted, the overfire draft should be a negative ( -).01" to ( -).02" WC, as measured at the 5/16" overfire air tap (See Fig. T). This tap is provided in the upper burner mounting plate. To measure the flue draft, punch a small hole in the vent connector pipe as close to the furnace as possible and always before the draft regulator. If the furnace is used in connection with summer air conditioning (cooling), the furnace should be installed parallel with or on the upstream side of the evaporator coil to avoid condensation in the furnace heat exchanger. If the cooling unit is installed with a parallel flow arrangement, dampers or other means used to control flow of air should be provided to prevent chilled air from entering the furnace. If such a damper is manually operated, it must be equipped with a means to prevent operation of either unit, unless the damper is in the full heat or cool position. 3 All installations and services must be performed by qualified service personnel. The duct system should again follow the current design standard of Air Conditioning Contractors of America (ACCA) or ASHRAE Fundamentals volume. The most common location for the A- shaped coil (A style) is shown in Fig. 2. HIGHBOY FURNACE COIL CABINET COUNTERFLOW FURNACE U FAN & LIMIT HORIZONTAL FURNACE CONTROL C. FILTERS MOUNTED EXTERNAL TO THE FURNACE: COIL CABI NET RETURN AIR PLENUM FILTERS WARM AIR PLENUM FILTER RACK LOWBOY FURNACE Fig. 4: Air filter mounting location for the OC2 -5 furnace. 4 COIL CABINET Fig 2: Acceptable locations for the air conditioner evaporator coil. NOTICE: The minimum coil pan clearance for a sectional or drum type heat exchanger is three inches unless specified otherwise by the individual coil manufacturer. A slab coil (H -style) is available for the horizontal air flow application on the OT5 -11 -16 furnaces refer to Fig. 3. H - COIL CABINET Fig. 3: An acceptable location for the air conditioner evaporator coil when used with a horizontal furnace. To obtain proper airflow with an air conditioning coil installed on a belt drive unit, the motor and/or blower pulley may need to be changed. On a direct drive unit, the blower motor speed may need to be changed depending upon the size of the air conditioning system installed and the airflow resistance of the duct system. NOTE: The horizontal units have direct drive blowers and no pulley or motor change is required. The filters of the OC2 -5 mount in the return air plenum on the top opening on the top of the furnace. (For installation detail, see figure 4). lAY .:oicuyxbii HIGHBOY FILTER RACK DIMENSIONS RETURN AIR PLENUM FLANGE DEPTH DEPTH OF MODELS H W 0 OH2 -56 15" 19 -1/2" 2-1/8" OH3 -72 OH5 -85 15" 24 -1/2" 2 -1/8" OH11 -105 OH16 -125 19" 23 -1/2" 6 -1/8" All installations and services must be performed by qualified service personnel. On highboy furnaces, it is necessary to cut the return air opening in the side or rear casing, depending upon the needs of the specific installation. The filter rack provided with the furnace, refer to Fig. 5, will serve as a template to scribe a mark for the return air opening on the casing. Place the filter rack on the casing one inch up from the bottom of the furnace and centered from side to side. Place the securing flange against the casing when locating the return air opening. SECURING FLANGE FILTER D OOR FILTER RACK �' ;, � c . �W Fig. 5: A typical filter rack and dimensions for the highboy furnaces. PLEASE NOTE: While scribing the return air opening, the filter rack can be held in position by tape or similar temporary means. Position the open end of the filter rack so as to provide access for filter replacement. Once the filter rack is positioned correctly, scribe a line along the inside of the securing flange on three of the sides. To scribe a line on the fourth side (the open end), use the open end support as a guide. Remove the filter rack and cut the return air opening in the casing. Now the filter rack can be anchored to the furnace with screws or pop- rivets through the securing flange of the filter rack. ©WARNING: When cutting openings in the casing DO NOT CUT ANY SUPPORTING CLIPS OR ANGLES. Cut as close to the scribed line as possible, but do not cut the base clip or blower pan support angle. (See Fig. 6). HEAT EXCHANGER BLOWER PAN BLOWER PAN SUPPORT ANGLE BLOWER BASE CLIP Fig. 6: Cutaway view of fan section of a typical highboy furnace. Connect the return air plenum to the filter rack and slide the filter into place. Dimensions for adapting the return air plenum to the filter rack are provided on the bottom of the previous page. DIM. MODEL A B LOCATION OH2 -56 - - 4 OH3 -72 - - 4 OH5 -85 - - 4 OH11 -105 - - 4 OH16 -125 - - 4 OL2 -56 - - 1 OL5 -85 - - 1 OL11 -105 - - 1 0L16 -125 - - 1 OL20 -151 - - 1 OL33 -200 7" 8" 2 OL37 -250 7" 6" 2 OL39 -320 7" 10 -3/4" 2 OT5 -85 4- 5/16" 4- 3/16" 3 OT11 -105 7" 2" 3 0T16 -125 7" 2" 3 All installations and services must be performed by qualified service personnel. D. FAN AND LIMIT POSITION AND LOCATION ©WARNING: The predetermined fan and limit locations on all of the Thermo Pride oil fired furnaces have been tested and approved by Thermo Products, LLC. in conjunction with Underwriters Laboratories, Inc. Any attempt to relocate these safety controls or replace these safety controls with a control that is not approved, or is incompatible, may result in personal injury, substantial property damage or death. The units listed in the table below must have the fan and limit control installed at the time of unit installation. A locating bracket is provided with each of the units below. WARM AIR PLENUM LOCATION 2 LOCATION 1 LOWBOY FURNACE Oo HORIZONTAL FURNACE E. BURNER INSTALLATION: FAN & LIMIT CONTROL FAN & LIMIT CONTROL LOCATION 3 WARM A B AIR PLENUM 1-- HIGHBOY FURNACE FAN & LIMIT CONTROL H -COIL CABINET 6 WARM AIR PLENUM FAN & LIMIT CONTROL (18" MINIMUM LENGTH) Fig. 7: Fan and limit location for lowboys, horizontal units and highboys. NOTICE: Remove all cardboard packing from around chamber before installing burner. TABLE 2: Installation location of the fan and limit control for each furnace FAN & LIMIT LOCATION FOR HORIZONTAL UNITS WITH AIR CONDITIONING COIL: The fan & limit control should be mounted between the H -coil cabinet and furnace. For distances from top of plenum and furnace, see Fig. 7. IMPORTANT: Do not try to mount fan /limit in H -coil cabinet. NOTE: The OL2, 0C2 and OH2 only, come standard with an oil filter packaged with the furnace. This filter has the capacity of filtering down to a 10 micron particle. This is to assure the small diameter burner nozzles in the low heating capacity furnaces are installed with a fine filter to help prevent nozzle clogging. All installations and services must be performed by qualified service personnel. The oil burner will mount on three stud mounting bolts on the lower mounting plate covering the opening in the front of the heat exchanger. The end of the burner tube should be inserted no further than 1/4 inch back from the inside surface of the combustion chamber. A distance further than 1/4 inch back from the inside chamber wall may cause impingement and sooting. NOTE: OVERFIRE AIR TAP MAY BE LOCATED ON EITHER SIDE OF FLAME INSPECTION COVER. (See Fig. 8). OVERFIRE AIR TAP MOUNTING BOLTS BURNER AIR TUBE CHAMBER WALL Fig. 8: Typical location of the overtire air tap 1/4" TWO PIECE MOUNTING PLATE FLAME INSPECTION COVER LOWER MOUNTING PLATE UPPER MOUNTING PLATE POUCH FRONT INSULATING SLEEVE ON OR AMULET IF APPLICABLE (SEE BURNER APPLICATION CHART) INSIDE OF CHAMBER MOUNTING BOLTS HEAT SHIELD (0C2,0H2, & OL2 ONLY) Fig. 9: (Top view) Burner insertion illustration 7 OW. RFIRE AR IAP -- UPPI R MOUNTING PLATE (BEHIND HFAT SHIELD) LOWER �' MOUNTING PLATE LUOSC FILL INSULATION - HEAT EXCHANGER DRUM NOTE DO NOT INSTALL LOOSE FILL (NSULAT(UN AROUND CHAMBER EXCEPT AS NOTED BELOW BURNER END CONE IS I/4• BACK FROM INSIDE CHAMBER \ALL When mounting the burner, the upper mounting plate (Fig. 8) must be removed to provide access to the area in front of the combustion chamber. The combustion chamber can then be moved forward or backward slightly to allow for adjustment in positioning the burner tube. A fiber insulating sleeve or amulet is provided on the burner tube of specific Thermo Pride burners.(see Fig. 10). See Thermo Pride burner application chart for type of insulator. Do not allow the burner tube or end cone to physically touch or protrude into the chamber, as excess heat transfer could result in destruction of the tube, end cone or both. The burner tube /end cone is properly positioned, when the end is '/ inch back from the inside surface of the combustion chamber wall. NOTE: The OL2, 0C2 and OH2 -56 furnace models have two chamber positioning clips on the pouch bottom to prevent the chamber from being pulled forward too close to the mounting plate and burner. If the chamber is pulled back against these clips the insertion depth should be correct. The loose -fill insulation that is included in a brown paper bag should be lightly placed around the burner tube between the front of the combustion chamber and the burner mounting plate. (DO NOT PACK THE INSULATION DOWN). The loose -fill insulation should be placed in such a fashion that the surface of the insulation is sloped from the top of the combustion chamber to the top of the lower mounting plate. The purpose of the loose insulation is to help protect the burner tube, mounting plates and vestibule area from excessive temperatures. On the horizontal units, the loose -fill insulation will fall down around the side of the chamber (the chamber is on its side in horizontal units). This presents no problem to the unit, as the amount of insulation under the side will be minimal, but take care not to allow the insulation to fall into the open end of the chamber where it may burn and blow around, possibly lodging in the burner. NOTE: Do not place loose insulation around chamber sides and back except for the larger units (Models OL33, 37 and 39) where the loose insulation is to be used around rear of chamber to ensure chamber stability. See larger unit assembly instructions for further details. (See Fig. 9). All installations and services must be performed by qualified service personnel. W/A TOP SURFACE OF LOOSE FILL INSULATION POUCH FRONT UPPER MOUNTING PLATE u o .�. DIRECTION OF AIRFLOW BURNER LOWER MOUNTING PLATE - FAN & LIMIT CONTROL OIL BURNER BOTTOM OoO G. EXTERNAL WIRE HARNESS LOCATIONS FOR OL33, 37 TURNED END FOR END R/ R/A INSULATING SLEEVE OR AMULET IF APPLICABLE. (SEE BURNER APPLICATION CHART) COMBUSTION CHAMBER - HEAT EXCHANGER DRUM Fig. 10: (Side view) Burner insertion illustration F. HORIZONTAL FURNACE POSITIONS: The horizontal furnace may be turned end for end, or rotated, making the top into the bottom, as shown in Fig. 11. ROTATED BOTTOM TOP TOP TOP W/A BOTTOM LJ DIREC TIOt OF AIRFLOW W/A TOP BOTTOM Fig. 11: A horizontal furnace rotated 180° (or flipped end for end) to reverse airflow direction After the furnace has been positioned, the bottom burner mounting stud must be broken off before mounting the burner (See Fig. 12). Also, the fan & limit and its mounting bracket must be relocated once the unit is in position. (See Fig. 7). RIGHT SIDE DOWN LEFT SIDE DOWN 0 BREAK OFF BOTTOM STUD Fig. 12: Required modification to burner mounting studs before burner installation EXTERNAL WIRE HARNESS BLOWER SUB - ASSEMBLY Fig. 13: External electrical wiring in conduit on large furnace models 8 :w�,'?;; :1 ":. ^.t4��4�i:X, :iy::i:.w r ides' .:Sgli!:Y.:✓ /1`slL.t5J+1A.. =tiac . tAW: 1 FURNACE MODEL THERMO PRIDE'S BURNER SPEC NO. * INS BECKETT BURNER MODEL & TUBE LENGTH HEAD STATIC PLATE MAXIMUM NOZZLE SIZE ** STANDARD NOZZLE SIZE OIL PUMP PRESSURE (PSIG) 0C2 -56 TP -1401 N AFG -3 -5/8 FO 3 -3/8 0.55X70H 0.50X70H 120 005 -85 TP -101 S AF 7 -3/4 F3 2 -3/4 0.75X80H 0.75X80I-I 100 OH2 -56 TP -1401 N AFG 3 -5/8 FO 3 -3/8 0.55X701 -I 0.50X70H 120 OH3 -72 TP -101 S AF 7 -3/4 F3 2 -3/4 0.65X80H 0.65X80H 100 OH5 -85 TP -101 S AF 7 -3/4 F3 2 -3/4 0.75X80H 0.75X801-1 100 OHI 1 -105 TP -101 S AF 7 -3/4 F3 2 -3/4 0.90X80H 0.90X80H 100 OH16 -125 TP -102 S AF 7 -3/4 F6 2 -3/4 1.25X80H 1.10X8OH 100 OL2 -56 TP -1401 N AFG 3 -5/8 FO 3 -3/8 0.55X70H 0.50X7011 120 OL5 -85 TP -101 S AF 7 -3/4 F3 2 -3/4 0.75X80H 0.75X801 -I 100 OL11 -105 TP -101 S AF 7 -3/4 F3 2 -3/4 0.90X801 -1 0.90X80H 100 OL16 -125 TP -102 S AF 7 -3/4 F6 2 -3/4 1.25X80H 1.10X8OH 100 0L20 -151 TP -1003 S AF 7 -3/4 F12 2 -3/4 1.35X80S 1.35X80S 100 OL33 -200 TP -104 S AF 5 -3/4 F22 2 -3/4 2.00X8OS 1.75X80S 100 OL37 -250 TP -105 N AF 5 -3/4 F31 2 -3/4 2.50X80S 2.25X80S 100 OL39 -320 TP -106 N AF 5 -3/4 F31 SPIDER 3.00X8OS 2.75X80S 100 OT5 -85 TP -101 S AF 7 -3/4 F3 2 -3/4 0.75X80H 0.75X80H 100 OT11 -105 TP -101 S AF 7 -3/4 F3 2 -3/4 0.90X80H 0.90X80H 100 OT16 -125 TP -102 S AF 7 -3/4 F6 2 -3/4 1.25X80H 1.10X8OH 100 NIP All installations and services must be performed by qualified service personnel. The OL33, 37 and 39 furnaces have an external wire harness that mounts in pre - punched holes in the side casings (See Fig. 13). A Horizontal furnace is shown below with external wire harness and fan speed terminal strip (blower access panel removed). (See Fig. 14). FAN WIRES ENTER TI-IRU BACK OF J -BOX (PRE -WIRED AT FACTORY) FAN SPEED TERMINAL STRIP [ I-1/2"x 4"x 4" JUNCTION BOX W/ FAN CENTER OIL BURNER Fig. 14: The wiring system of a typical horizontal furnace H. BURNER SPECIFICATIONS AND APPLICATIONS THERMO PRIDE BURNER APPLICATIONS * INSULATOR S = SLEEVE OR N = NONE ** MAXIMUM NOZZLE SIZE FOR UL LISTING OF FURNACE. THE NOZZLE SIZE GIVES THE NOMINAL FLOWRATE, IN GPH, FOLLOWED BY THE SPRAY ANGLE, IN DEGREE'S, AND THE SPRAY PATTERN, EITHER "H" FOR HOLLOW CONE OR "S" FOR SOLID CONE. FOR EXAMPLE, A NOZZLE RATED AT 0.65 GPH @ 100 PSIG THAT PROVIDES AN 80° SPRAY ANGLE AND A HOLLOW SPRAY PATTERN WOULD BE ABBREVIATED IN THE TABLE AS "0.65 X 80H ". For more specific burner information, contact Thermo Products, LLC. P.O. Box 217, North Judson, IN 46366. Phone 219 - 896 -2133. 9 FAN do LIMIT - TO BE MOUNTED ON BRACKET BY INSTALLER O'. All installations and services must be performed by qualified service personnel. STANDARD BURNER NOZZLES: The OL2, 01-12, 0C2 and OC1, along with the OL33, OL37 and OL39 have the nozzles already installed in the burners. The balance of the oil units has the nozzles shipped as loose items with the furnace. Below is a chart showing the heating capacity of the furnace for each approved nozzle size. UNITS OIL NOZZLE CAPACITY CHART EQUIVALENT EFFECTIVE HEAT HEATING INPUT RATE* CAPACITY ** NOZZLE SIZE (BTU /HR) (BTU /HR) (GPH) 0H2,0L2,0C2 .50 70,000 56,000 .55 77,000 61,600 OH3 .65 91,000 72,800 OL,OH .75 106,250 85,000 005 .85 119,000 95,200 OL, OT I I .85 119,000 95,200 .90 126,000 100,800 OH!! 1.00 140,000 112,000 OH 16 1.10 154,000 123,200 1.20 168,000 134,400 1.25 175,000 140,000 OL20 1.35 189.000 151,200 OL33 1.75 245,000 196,000 2.00 280,000 224,000 OL37 2.25 315,000 252,000 2.50 350,000 280,000 OL39 2.75 385,000 308,000 3.00 420,000 336,000 All rates shown above achieved with 100 PSIG pump pressure (except for OH2, OL2 and 0C2, which require 120 PSIG). * Based on #2 domestic heating fuel oil having heating value of 140,000 BTU per gallon. ** Based on thermal efficiency of 80 %. 10 z V CO 9 CO IL: W0 2 LL a• W 0 z F- O. 0 co, O H = W' I- 0 O ii i z U = O I_ z MODEL PART OH3 005, OL5, OHS, OT5 OL 11, OH 1 I , O T I I OL l 6, 1116, OT 16 OL20 MTG. PLATE PART NO. TOP -25752 BTM -35733 35750 35750 35750 35750 MTG. PLATE GASKET PART NO. 330090 330088 330088 330088 330088 * *NOZZLE SIZE .50 -60A .60 -60A* .75 -60A* .90 -60A* 1.10 -60A* NOZZLE PART NO. 380393 380394 380395 380396 380397 OIL PUMP PRESSURE 170 PSI 145 PSI 145PSI 145 PSI I50PSI BURNER F3 F3 F5 F5 F5 BURNER PART NO. 380215 380215 380216 380216 380216 All installations and services must be performed by qualified service personnel. RIELLO BURNER APPLICATION CHART The optional F3 and F5 Riello flame retention oil burners have been UL listed (UL File #MP3252) for application on the following Thermo Pride oil fired furnaces. * A refers to hollow pattern nozzle ** NOTE: The reason the Riello burner nozzle sizes are smaller than the standard Thermo Pride burner nozzles is that pre -set pump pressures are higher, therefore achieving the same firing rate with a smaller nozzle. For more specific burner information, specifications or service information, reference the training manual enclosed with each Riello burner or contact: Riello Corporation of America, 5 Pond Park Road Hingham, Massachusetts 02043 (617) 749-8292 I. HEAT EXCHANGER CLEANING INSTRUCTIONS: &WARNING: THE HEAT EXCHANGER MUST BE CLEANED BY A QUALIFIED SERVICE PERSON. It is important to inspect and clean the heat exchanger once a year, or as necessary, to remove any build -up of soot. A layer of soot on the inside of the heat exchanger will act as an insulator and reduce heat transfer, resulting in less efficiency. To clean the heat exchanger, first turn off all power to the unit. Next, remove the access panel (see below and beginning of following page) immediately above the burner (on the horizontal furnace, it will be located to the side of the burner) to gain entry to the clean -out covers, refer to figure 15. This panel is identified with a label. Remove clean -out covers, the vent connector pipe to the chimney, the burner, and the burner mounting plates. When removing the clean -out covers, special care must be taken not to damage the gaskets. Should the gaskets separate, crack, break, or be unsuitable for reuse, the gasket must be replaced before reattaching the clean -out covers. Y. ,&.. Yr.�..�.+N:f'. i ,.4..1 .. ...�s!: +t.1:*� S li \s.;1 i1S .T.V i' :� ' k' k�ui' V✓.`. ��I1�11 :'iAFidi Ei�SE�..Y 4 OC,OH, & OL2 6 FT OC,OH & OT5 8 FT OH & 0711 OH & OT16 10 FT OL20 OL33, 37, 39 10 FT All installations and services must be performed by qualified service personnel. BURNER VENT PIPE CONNECTION CLEAN -OUT I r 4 1 4t COVERS ��� LOWBOY FURNACE III. USERS INFORMATION SECTION BURNER CLEAN -OUT COVERS NOTE: THE T5 HAS ONLY ONE (1) CLEAN -OUT COVER. VACUUM HOSE LENGTH 12 VENT PIPE CONNECTION HORIZONTAL FURNACE Fig. 15: Typical Heat Exchanger Cleanout Cover Locations. With access to the inside of the heat exchanger through the burner area, clean -out openings, and vent pipe connection, it is possible to use a long, flexible wire brush and an industrial type vacuum cleaner to remove any soot build -up. NOTE: A one inch (outside diameter) vacuum cleaner hose will fit into the radiator. To vacuum and brush the outer radiator of the heat exchanger, go through the clean -out openings in both directions, as shown in figure 16, below. 7 OUTER RADIATOR CLEANOUT OPENING -' '- CLEANOUT OPENING Fig. 16: Recommended method and device for cleaning inside of heat exchanger. Reassemble the furnace to its original construction. Remount the burner being certain that the air tube is properly inserted into the chamber opening (see section E). If heavy soot deposits were found in the heat exchanger, this may indicate the burner is out of adjustment. A. OIL SUPPLY: Do not allow the fuel tank to run completely empty. During the summer, keep the tank full to prevent condensation of moisture on the inside surface of the tank. If the fuel tank runs completely dry, it may be necessary to purge the lines of trapped air. Contact a qualified technician to bleed the lines and restart the burner. OIL SUPPLY VALVE: Turn the oil supply valve off if the burner is shut down for an extended period of time. B. COMBUSTION AIR SUPPLY: The burner requires a generous amount of clean combustion air to operate safely. Lack of adequate combustion air can result in erratic operation of the burner, noisy combustion, or fuel odors in the air. NEVER BLOCK THE FURNACE FROM THE SUPPLY OF COMBUSTION AIR. If there is an exhaust fan, dryer or return air grill in the furnace room, there should be increased concern and additional efforts may be required to provide adequate combustion oil to the furnace at all times. C. INSPECTION AREAS All installations and services must be performed by qualified service personnel. VESTIBULE: The furnace vestibule area or burner compartment should be inspected by removing the front door of the furnace and looking for signs of excessive heat such as discoloration of components materials damage, from rust or corrosion, soot or carbon build -up. EXTERIOR OF FURNACE: The furnace exterior should be inspected for signs of excessive heat such as discoloration of materials and damage from rust or corrosion. FLUE PIPE, VENT PIPE OR CONNECTOR: The furnace vent pipe should be inspected for signs of rust, corrosion pitting or holes in pipe, and leakage around seams in pipe, indicated by soot or condensate streaks. CHIMNEY OR VENTING SYSTEM: The furnace venting system should be inspected for signs of rust, corrosion pitting or holes, and signs of condensation or moisture leakage from the venting system. If any of the above symptoms are evident, call a qualified heating contractor for assistance. ©CAUTION: DO NOT ATTEMPT TO MAKE REPAIRS YOURSELF! ©WARNING: The area around the furnace should be kept free and clear of combustible liquids and material, especially papers and rags. ©WARNING: NEVER burn garbage or refuse in your furnace. Never try to ignite oil by tossing burning papers or other material into your furnace. ©WARNING: Thermo Pride oil furnaces are designed to burn No. 1 or No. 2 distilate fuel oil. NEVER USE GASOLINE OR A MIXTURE OF OIL AND GASOLINE. ©CAUTION: DO NOT ATTEMPT TO START THE BURNER WHEN: 1. Excess oil has accumulated, 2. The furnace is full of vapors 3. The combustion chamber is very hot. IF ONE OR MORE OF THESE CONDITIONS EXIST, CONTACT A QUALIFIED SERVICE PERSON. D. STARTING THE BURNER: 1. Turn the main service switch to "OFF" position. 2. Set thermostat substantially above room temperature. 3. Open shut -off valves in oil supply line to burner. 4. Turn service switch to furnace "ON ". If burner starts and runs, but stops again on lockout, it may be necessary to bleed the lines or make burner combustion air adjustments. Contact a qualified service person to adjust and start burner. E. FILTER CLEANING AND LOCATION: The air filters should be inspected each month and cleaned when dirty. Cleaning the air filters frequently may reduce airborne contaminants from entering the furnace and depositing in the furnace, duct system and home. ©WARNING: To avoid injury from moving parts, hot surfaces, or electrical shock, shut off the power to the furnace before removing any furnace access doors to service the air filters. OL Series (Lowboy) To clean a dirty filter, first remove the blower compartment door at the rear of the furnace, refer to figure 17. Remove the dirty filter from the filter rack and clean it with a mild soap and water solution. Make sure filter is thoroughly dry before replacing. Replace the blower compartment door. 13 OH Series (Highboy) OC Series (Counterflow) FRONT DOOR BLOWER COMPARTMENT DOOR RETURN AIR PLENUM 14 FILTERS FILTER RACK r., All installations and services must be performed by qualified service personnel. BLOWER COMPARTMENT ACCESS DOOR Fig. 17: Location of the air filter and blower compartment access door on the typical lowboy furnace. The filter rack will be located between the return air plenum and the return air opening on the side of the furnace, refer to figure 18. Slide the dirty filter out, clean it with a mild soap and water solution. Make sure filter is thoroughly dry before replacing. Fig. 18: Location of the air filter on the typical highboy furnace. For removal of the filter, remove front door of furnace. Then, remove blower access panel for access to filter, refer to figure 19. Clean filter by vacuuming, tap -water rinsing or washing in an ordinary detergent soloution. After cleaning, replace the completely dry filter mesh side down. Fig. 19: location of the air filters on a typical counterflow furnace. form for each Thermo Pride furnace installed. Read instruction ly before making tests. Retain this form with furnace. NAME ADDRESS CITY, STATE BURNER MODEL NO. BLAST TUBE LGTH. INS. AIR SHUTTER OPENING % OF MAX. (EST) COMBUSTION CHAMBER CONDITION MATERIAL FURNACE MODEL TYPE OF VENTING SYSTEM MASONRY METAL D SIDEWALL MASONRY CHIMNEY CHIMNEY POWER VENTER CHIMNEY METAL [] MASONRY CHIMNEY W /INDUCER CHIMNEY W /METAL LINER W/INDUCER FUEL LINE FILTER DRAFT CONTROL FURNACE SERIAL NUMBER INITIAL INSTALLATION SERVICE SERVICE SERVICE CO2 in stack pipe Draft Over -fire Draft in stack pipe Smoke number Gross stack temp. Furnace room temp. Net stack temp. (Gross stack minus furnace room temp.) Efficiency Nozzle size and spray Oil pump pressure Operation of Controls Burner Safety Controls Check for oil leaks Tests taken by Date NOTES: INSTALLER NAME & ADDRESS All installations and services must be performed by qualified service personnel. COMBUSTION AND EFFICIENCY TESTING FOR THERMO PRIDE OIL FIRED CENTRAL FURNACES. Complete this manual carefu CUSTOMER HEATING SYSTEM COMBUSTION TESTS (Operate burner at least 10 minutes before starting tests.) 15 All installations and services must be performed by qualified service personnel. APPENDIX -A Replacement Parts List 0L2,5,11,16, (Sc 20 REPLACEMENT PARTS LIST 16 z z W re UO y0 • ul CO UI_ F- W O g Q • O; O 2 D O • N: 0 1- W W _ LL F- O ai z U= 0 z ITEM UNIT PARTS DESCRIPTION OL2 OL5 OL1 1 OL1 6 OL20 FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE 1 HEAT EXCHANGER 31449 31448 31459 31458 31471 31470 31486 31485 31501 31500 2 BLOWER ASS'Y BELT S00S4036 SOOS4036 SOOS4007 S00S4007 SOOS4007 SOOS4007 SOOS4016 SOOS4016 SOO54019 SOOS4019 DIRECT S00S4043 SOOS4043 SOOS4044 S00S4044 S00S4044 S00S4044 S00S4044 SOOS4044 50054044 S00S4044 3 SIDE CASING (LEFT) 20000 20000 20002 20002 20004 20006 20008 20008 20010 20010 4 SIDE CASING (RIGHT) 20001 20001 20003 20003 20005 20007 20009 20009 20011 20011 5 TOP FRONT SECTION 10798 10405 20409 .20411 20415 20417 20421 20423 20421 20423 6 FRONT DOOR 20400 20400 20407 20407 20413 20413 20419 20419 20425 20425 7 BLOWER ACCESS DOOR 20401 20401 20408 20408 20414 20414 20420 20420 20426 20426 8 TOP REAR SECTION 10404 10406 20410 20412 20416 20418 20422 20424 20422 20424 g FRONT TOP SEPARATOR 21020 21027 21031 21032 21035 21039 21041 21044 21041 21044 10 FRONT CENTER SEPARATOR 21016 21016 21030 21030 21037 11040 21047 21047 21054 21054 11 REAR SEPARATOR BELT 21029 21028 21033 21034 21036 21038 21043 21046 21050 21053 DIRECT 21029 21028 21033 21034 21036 21038 21042 21045 21049 21052 12 BASE BELT 20453 20453 20454 20454 20455 20455 20465 20465 20465 20465 DIRECT 20453 20453 20454 20454 20455 20455 20466 20466 20466 20466 13 DRAW COLLAR 14121 14121 14131 14131 14131 14131 14132 14132 14132 14132 14 FLUE COLLAR GASKET 330073 330073 330005 330005 330005 330005 330006 330006 330006 330006 15 REAR FILTER SUPPORT 14710 14710 14715 14715 14715 14715 14726 14726 14726 14726 16 BECKETT OIL BURNER 380204 380204 380230 380230 380230 380230 380231 380231 380252 380252 17 DOOR HANDLE PACKAGE 320152 320152 320152 320152 320152 320152 320152 320152 320152 320152 18 FAN & LIMIT CONTROL 350124 350124 350124 350124 350124 350124 350124 350124 350124 350124 19 TOP MTG PLATE 25708 25708 25716 25716 25716 25716 25716 25716 25716 25716 20 BOTTOM MTG PLATE 25709 25709 25717 25717 25717 25717 25717 25717 25717 25717 21 TOP MTG PLATE GASKET 330070 330070 330055 330055 330055 330055 330055 330055 330055 330055 22 BOTTOM MTG PLATE GASKET 330078 330078 330056 330056 330056 330056 330056 330056 330056 330056 23 CLEAN OUT COVER 11403 11403 11403 11403 11403 11403 11403 11403 11403 11403 24 CLEAN OUT COVER GASKET 330009 330009 330009 330009 330009 330009 330009 330009 330009 330009 25 FILTER 370034 (16 x 20 x 1) 370034 (16x20x 1) 370022 (20 x 20 x I) 370022 (20x20x 1) 370035 (20 x 25 x I) 370035 (20 x 25 x 1) 370036 (14 x 25 x 1) (2 REO'D.) 370036 (14 x 25 x 1) (2 REO'D.) 370036 (14 x 25 x 1) (2 REO 370036 (14 x 25 x 1) (2 REO'D.) All installations and services must be performed by qualified service personnel. MAY VARY FROM WHATS SHOWN OH2,3, 5,11 & 16 REPLACEMENT PARTS LIST (H3 ONLY) RIGHT SIDE NOT SHOWN 18 (H2,54 1 1) LOUVERS MAY VARY FROM WHATS SHOWN HEAT EXCHANGER MAY VARY FROM WHATS SHOWN (H3 ONLY) z � W V 00 0 N cow. J W 3 F 0 • ZF- W ui Q ' 0 N' • 0 ~ = W VI 0 W = ITEM UNIT PARTS DESCRIPTION OH2 OH3 OH5 OH 1 1 OH 1 6 PART NO. QTY. PART NO. QTY. PART NO. QTY. PART NO. QTY. PART NO. QTY. 1 BLOWER ACCESS DOOR 20538 1 20460 1 20468 1 20468 1 20746 1 2 FRONT CENTER PANEL 10451 1 10464 1 10471 1 10471 1 10749 1 3 FRONT DOOR 20447 1 20459 1 20467 1 20473 1 20745 1 4 TOP FRONT SECTION 10798 1 10461 1 10799 1 10799 1 10747 1 5 SIDE CASING (LEFT) 20016 1 20018 1 20020 1 22022 1 20088 1 6 SIDE CASING (RIGHT) 20017 1 20019 1 20021 1 20023 1 20089 1 7 CASING BACK 20450 1 (REAR 0463 PANEL) 1 20471 1 20474 1 (REAR P 1 8 PLENUM STRIP 13312 2 (TOP REAR ECTION) 1 13318 2 13318 2 (TOP REAR SECTION) 1 9 BASE 10452 1 10456 1 10472 1 10475 1 10751 1 10 HEAT EXCHANGER 31418 1 31566 1 31437 1 31580 1 31745 1 11 FRONT CENTER SEPARATOR 21016 1 21075 1 21022 1 21080 1 21170 1 12 FRONT TOP SEPARATOR 21020 1 11074 1 21077 1 21079 1 21169 1 13 DIRECT DRIVE BLOWER ASS'Y BELT DRIVE BLOWER ASS'Y S00S4048 1 SOOS4049 1 S00S4050 1 50054050 1 S0054072 1 500S4034 S0054034 S00S4035 50054035 S00S4071 14 FLUE BACKING PLATE GASKET 330071 1 330008 1 330089 1 330008 1 330023 1 15 FLUE COLLAR GASKET 330073 1 330005 1 330005 1 330005 1 330006 1 16 DRAW COLLAR 14121 1 14131 1 14131 1 14131 1 14132 1 17 ELBOW 35714 1 35719 1 35719 1 35719 1 35721 1 18 FILTER 370034 (16x20x1) 1 370034 (16x20x1) 1 370023 (16x25x1) 1 370023 (16x25x1) 1 370051 (20x25x1) 1 19 FILTER RACK 24746 24746 1 24750 1 24750 1 A0PS7375 1 20 TOP MTG PLATE 25708 1 25734 1 25716 1 25716 1 25716 1 21 BOTTOM MTG PLATE 25709 1 25735 1 25717 1 25717 1 25717 1 22 TOP MTG PLATE GASKET 330070 1 330018 1 330055 1 330055 1 330055 1 23 BOTTOM MTG PLATE CASKET 330078 1 330013 1 330056 1 330056 1 330056 1 24 BECKETT OIL BURNER 380204 1 380230 1 380230 1 380230 1 380231 1 25 FAN & LIMIT CONTROL 350124 1 350124 1 350124 1 350124 1 350124 1 26 DOOR HANDLE PKG 320152 1 320152 1 320152 1 320152 1 320152 1 27 CLEAN OUT COVER 11403 2 11403 2 11403 2 11403 2 11403 2 28 CLEAN OUT COVER GASKET 330009 2 330009 2 330009 2 330009 2 330009 2 All installations and services must be performed by qualified service personnel. NOTE: OT5,11, (Sc 16 REPLACEMENT PARTS LIST (FRONT FLUE SHOWN) UNIT IS SHOWN IN A VERTICAL POSITION. 20 ITEM UNIT PAST DESCRIPTION 015 OT 1 1 OT 1 6 FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE 1 DRAW COLLAR 14131 14131 14131 14131 14132 14132 2 FRONT TOP PANEL 10495 10497 10504 10506 10513 10515 3 FRONT REMOVABLE PANEL 10493 10493 10502 10502 10511 10511 4 FRONT CENTER PANEL 10492 10492 10501 10501 10510 10510 5 BLOWER ACCESS DOOR 20491 20491 20500 20500 20509 20509 6 FLUE GASKET 330005 330005 330005 330005 330006 330006 7 FAN /LIMIT MTG. HINGE 24146 24146 24136 24136 24136 24136 8 EXHAUST) EX CAPS (INTAKE & 20490 20490 20499 20499 20508 20508 9 SIDE CASINGS (RIGHT & LEFT) 20030 20030 20049 20049 20032 20032 10 HEAT EXCHANGER ASSEMBLY 31587 31588 31598 31599 31601 31602 11 BLOWER PAN 21082 21082 21083 21083 21084 21084 12 BLOWER ASSEMBLY S00S4008 S00S4008 S00S4012 S00S4012 S00S4017 S00S4017 13 BECKETT OIL BURNER 380230 380230 380230 380230 380231 380231 14 FILTER 370050 (16x25x1) 370050 (16x25x1) 370051 (20x25x1) 370051 (20x25x1) 370051 (20x25x1) 370051 (20x25x1) 15 REAR TOP PANEL 10496 10498 10505 10507 10514 10516 16 REAR BOTTOM PANEL 10494 10494 10503 10503 10512 10512 17 BOTTOM MTG. PLATE 25737 25737 25737 25737 25737 25737 18 BOTTOM MTG. PLATE GASKET 330056 330056 330056 330056 330056 330056 19 TOP MTG. PLATE GASKET 330055 330055 330055 330055 330055 330055 20 TOP MTG. PLATE 25716 25716 25716 25716 25716 25716 21 22 23 FAN & LIMIT CONTROL 350124 350124 350124 350124 350124 350124 24 AUX CONTROL 350163 350163 350163 350163 350163 350163 25 CLEAN OUT COVER 11403 11403 11403 11403 11403 11403 26 CLEAN OUT COVER GASKET 330009 330009 330009 330009 330009 330009 All installations and services must be performed by qualified service personnel. 21 All installations and services must be performed by qualified service personnel. MAY VARY FROM WHATS SHOWN LOUVERS MAY VARY FROM WHATS SHOWN 0C2 & 5 REPLACEMENT PARTS LIST O RIGHT SIDE NOT SHOWN 22 00. y 0 • U)IL LLJ o ta LL ? : Z . Z O. 2 0: D O' 0N° 01- LJW W z U = O~ z ITEM UNIT PARTS DESCRIPTION 0C2 005 QIY 1 PART NO. Dry PAR1 NO. 20489 1 BASE 20486 1 2 SIDE CASING (LEFT) 20026 1 20078 1 1 1 2 1 1 3 SIDE CASING (RIGHT) 20027 1 20029 4 CASING BACK 20485 1 20594 13318 5 PLENUM STRIP 13312 2 6 HEAT EXCHANGER 31419 1 31436 7 BLOWER ACCESS PANEL (LEFT) 11018 1 11024 8 BLOWER ACCESS PANEL (RIGHT) 11019 1 11025 1 9 FRONT TOP SEPARATOR 11015 1 11021 1 10 FRONT CENTER SEPARATOR 21016 1 21022 1 11 TOP FRONT SECTION 20403 1 20528 1 12 BLOWER ACCESS DOOR 20484 1 20488 1 13 FRONT CENTER PANEL 10451 1 10471 1 14 FRONT DOOR 20483 1 20487 1 15 BELT DRIVE BLOWER ASS 'Y DIRECT DRIVE BLOWER ASS'Y SOOS4037 SOOS4052 1 SOOS4006 SOOS4053 1 16 FLUE BACKING PLATE GASKET 330071 1 330089 1 17 TOP MTG PLATE 25708 1 25716 1 18 BOTTOM MTG PLATE 25709 1 25717 1 19 TOP MTG PLATE GASKET 330070 1 330055 1 20 BOTTOM MTG PLATE GASKET 330078 1 330056 1 21 BLOWER PAN 21017 1 21023 1 22 BLOWER HOLD DOWN (RIGHT) 14114 1 14114 1 23 BLOWER HOLD DOWN (LEFT) 14113 1 14113 1 24 CHROME KNOB 320145 1 320145 1 25 DOOR HANDLE PKG 320152 320152 1 26 FILTER 370040 (10 x 17 x 1) 2 370037 (12 x 20 x 1) 2 27 FILTER RACK 24703 1 34705 1 28 FAN & LIMIT CONTROL 350124 1 350131 1 1 1 1 1 r 2 29 AUX FAN CONTROL 350125 1 350125 350126 30 AUX LIMIT CONTROL 350126 1 31 ELBOW 35714 1 1 1 2 2 357 '413' .33000`; 38023 ,- . : ' ' 4 ',.3 33::009 32 DRAW COLLAR 14121 33 FLUE COLLAR GASKET 330073 34 BECKETT OIL BURNER 380704 35 CLEAN OUT COVER 1 1 40 3 36 CLEAN OUT COVER GASKET 3.30009 All installations and services must be performed by qualified service personnel. 23 All installations and services must be performed by qualified service personnel. OL33, 37 & 39 REPLACEMENT PARTS LIST (FRONT FLUE SHOWN) LEFT BLOWER LEG NOT' SHOWN RIGHT SIDE NOT SHOWN RIGHT SIDE NOT SHOWN 24 ?ti'SN: h".l• +i.n'`'ALt11JSy'- K5�[$7:! ITEM ff UNIT PART DESCRIPTION OL33 OL37 OL39 FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE FRONT FLUE REAR FLUE 1 HEAT EXCHANGER ASSEMBLY 31517 31516 31558 31560 31558 31560 2 BLOWER MOTOR 350302 350302 350305 350305 350306 350306 3 TOP BURNER MTG. PLATE 25726 25726 25732 25732 25732 25732 4 BOTTOM BURNER MTG. PLATE 25727 25727 25733 25733 25733 25733 5 TOP BURNER MTG. PLATE GASKET 330091 330091 330093 330093 330093 330093 6 BLOWER 340010 340010 340011 340011 340011 340011 7 BOTTOM BURNER MTG. PLATE GASKET 330092 330092 330094 330094 330094 330094 8 BASE 30457 30457 30458 30458 30458 30458 9 REAR SEPARATOR 21058 21061 21067 21070 21067 21070 10 FILTER RACK ASSEMBLY 24732 24732 24739 24739 24739 24739 11 REAR BOTTOM PANEL 20436 20436 20442 20442 20442 20442 12 BLOWER ACCESS DOOR 20432 20432 20444 20444 20444 20444 13 TOP FRONT PANEL 10437 10438 10445 10446 10445 10446 14 BECKETT OIL BURNER 380233 380233 380234 380234 380235 380235 15 DRAW COLLAR 24135 24135 24135 24135 24135 24135 16 TOP REAR SECTION 20433 20433 20440 20440 20440 20440 17 FRONT BOTTOM SEPARATOR 21055 21055 21064 21064 21064 21064 18 BLOWER PULLY 340209 340209 340209 340209 340208 340208 19 SIDE CASING REAR LEFT 20014 20014 20053 20053 20053 20053 RIGHT 20015 20015 20054 20054 20054 20054 20 SIDE CASING FRONT LEFT 20012 20012 20051 20051 20051 20051 RIGHT 20013 20013 20052 20052 20052 20052 21 FRONT TOP SEPARATOR 11056 11059 11065 11068 11065 11068 22 FAN & LIMIT BRACKET 24136 24136 24136 24136 24136 24136 23 BELT 340112 340112 340121 340121 340115 340115 24 FRONT CENTER SEPARATOR 11057 11057 11066 11066 11066 11066 25 TOP FRONT SECTION 20434 20434 20439 20439 20439 20439 26 TOP PANEL REAR 10438 10438 10446 10446 10446 10446 27 FRONT DOOR 20431 20431 20443 20443 20443 20443 28 FRONT BOTTOM PANEL 10435 20435 20441 20441 20441 20441 29 MOTOR PULLY 340201 340201 340202 340202 340202 340202 30 FILTER 370012 (16x20.2) 4 REO'D. 370012 (16x20x2) 4 REO'D. 370012 (16x20x2) 4 REO'D. 370012 (16.20.2) 4 REO'D. 31 FAN & LIMIT 350124 350124 350124 350124 350124 350124 32 CLEANOUT COVER GASKET 330009 330009 330009 330009 330009 330009 33 CLEANOUT COVER 15796 15796 15796 15796 15796 15796 34 PARTS PACKAGE AOPS7566AOPS7566 AOPS7566 AOPS7566 AOPS7566AOPS7566 35 GASKET PACKAGE AOPS7569AOPS7568 AOPS7565 AOPS7564 AOPS7565 AOPS7564 36 LEFT BLOWER LEG 14245 14245 14260 14260 14260 14260 37 RIGHT BLOWER LEG 14245 14245 14260 14260 14260 14260 38 CLEAN OUT COVER 11403 11403 11403 11403 11403 11403 39 CLEAN OUT COVER GASKET 330009 330009 330009 330009 330009 330009 All installations and services must be performed by qualified service personnel. 25 UNIT MAX. FUSE LIMIT SETTINGS OL2 15A 140'F OL5 15A 190'F OL11 15A 190'F OL16 15A 190'F 0120 20A 220'F OH2 15A 150'F OH3 I5A 2001 OH5 15A 210'F OH11 15A 210'F 0H16 20A ISOT UNIT LIMIT SETTINGS L33 230' L37 250' L39 250' UNIT MAX. FUSE SIZE L33 20A L37 25A L39 30A All installations and services must be performed by qualified service personnel. APPENDIX - Wiring Diagrams P/N WD -100 ECN 2940 Li LADDER DIAGRAM ELECTRICAL SCHEMATIC FAN CONTROL BLOWER MOTOR BURNER MOTOR NOTES: 1. REPLACEMENT WIRE MUST BE TYPE 105' C OR EQUIVALENT. 2. CONNECT HOT TO 1 AND COMMON TO 2. 3. SET HEAT ANTICIPATOR AT .2 AMPS LEGEND - - - - FIELD WIRING FACTORY WIRING WIRING DIAGRAM OL33, 37, 39 L2 FAN & LIMIT BL R BK ITRAN BLOWER MOTOR BL BL 41D W W 0 CAD CF11 OIL BURNER J -BOX BK J -BOX T -STAT R W 1 T __ j I J P/N WD -101C WIRING DIAGRAM ECN 4276 -MA 0L2,5,11,16,20 0H2,3,5,11,16 (BELT DRIVE) LADDER DIAGRAM ELECTRICAL SCHEMATIC L1 FAN CONTROL 2. CONNECT HOT TO 1 AND COMMON TO 2. BLOWER MOTOR NOTES: 1. REPLACEMENT WIRE MUST BE TYPE 105 ° C OR EQUIVALENT. 3. SET HEAT ANTICIPATOR AT .2 AMPS LEGEND - - - - FIELD WIRING FACTORY WIRING L2 BURNER MOTOR FAN & LIMIT BR BK PULL TAB OR BL R 0 BLOWER MOTOR OR J - BOX W BL 5 I TRANSIT CAD r CFI OIL BURNER I I I -_ I r J 26 UNIT MAX. FUSE LIMIT SETTINGS HTG. * SPEED CLG. SPEED 0L2 20A 140T L H 01_5 15A 190'F ML H OL1 1 15A 190T MH H 0L16 25A 190T ML H 0120 25A 220T MR H 0142 20A 150'F L H OH3 20A 200T L H QH5 15A 210'F ML H 01411 15A 210'F MH H OH16 25A 180T MH H UNIT MAX. FUSE LIMIT SETTING HTG. * SPEED CLG. SPEED 0C2 20A 190'F L H 005 15A 250'F MH H ()CSC 25A 250'F L H i ii `TI All installations and services must be performed by qualified service personnel. P/N WD -102D ECN 4276 —MA L1 LI NOTES: 1. REPLACEMENT WIRE MUST BE TYPE 105 ° C OR EQUIVALENT. 2. CONNECT HOT TO 1 AND COMMON TO 2. 3. SET HEAT ANTICIPATOR AT .2 AMPS P/N WD -104C ECN 4276 —MA LADDER DIAGRAM LADDER DIAGRAM BLOWER MOTOR NOTES: 1. REPLACEMENT WIRE MUST BE TYPE 105 ° C OR EQUIVALENT. 2. CONNECT HOT TO 1 AND COMMON TO 2. 3. SET HEAT ANTICIPATOR AT .2 AMPS LEGEND - - - - FIELD WIRING FACTORY WIRING AIR CONDITIONING WIRING WARNING: DUE TO SHOCK AND FIRE HAZARD, CLASS 2 HEATING AND COOLING CIRCUITS MUST REMIAN SEPARATED WIRING DIAGRAM 0L2,5,11,16,20 0H2,3,5,11,16 (DIRECT DRIVE) ELECTRICAL SCHEMATIC L2 BURNER MOTOR L2 BURNER MOTOR rea BK DL PULL TAB BR OR R m �•• BR Map : 13 f� R J -BOX TERMINAL Fl R C r - I I W FAN & LIMIT WIRING DIAGRAM 0C2,005 (DIRECT DRIVE) ELECTRICAL SCHEMATIC AUX LIMIT OR FAN & LIMIT BR !TRANS 27 BL BK PULL TAB B CAD CFI I OR BK 3R W OIL BURNER BR Y BL FAN CENTER RELAY A/C UNIT C W WARNING: DUE TO SHOCK & FIRE HAZARD. CLASS 2 HEATING & COOLING CIRCUITS MUST REMAIN SEPARATED STRIP FAN CENTER RELAY A/C UNIT LEGEND OR TERMINAL STRIP BK R ' OIL BURNER 5 WIRE T -STAY RH I I I I I - _ J I J J FIELD WIRING FACTORY WIRING AIR CONDITIONING WRING AU X F AN W OR C W 5 WIRE T -STAT RH I R :S!iil ?fill(: /i \.J.!'!Ii UNIT MAX. FUSE LIMIT SETTINGS HTC. * SPEED CLG. SPEED 0T5 15A 180'F ML H OT 1 1 15A 200'F MH H 0116 25A 190'F ML H UNIT LIMIT SETTINGS 0C2 190T 005 250T All installations and services must be performed by qualified service personnel. L I M T P/N WD -105B ECN 4234 -MA L1 LADDER DIAGRAM FAN CONTROL NOTES: 1. REPLACEMENT WIRE MUST BE TYPE 105 ° C OR EQUIVALENT. 2. CONNECT HOT TO 1 AND COMMON TO 2. BLOWER MOTOR 3. SET HEAT ANTICIPATOR AT .2 AMPS LEGEND - - - - FIELD WIRING FACTORY WIRING P/N WD -106E ECN 4276 -MA LEGEND LADDER DIAGRAM L1 FAN RELAY FAN AUX FAN RELAY TT FF AUX LIMIT T -STAT BLOWER MOTOR TRANS - i F-- CAD CELL NOTES: 1 . REPLACEMENT WIRE MUST BE TYPE 105 ° C OR EQUIVALENT. 2. CONNECT HOT TO 1 AND COMMON TO 2. 3. SET HEAT ANTICIPATOR AT 0.2 MILLIAMPS FIELD WIRING FACTORY WIRING AIR CONDITIONING WIRING WIRING DIAGRAM 0C2,5 (BELT DRIVE) L2 BURNER MOTOR OR FAN & LIMIT BR UNIT _I MAX. FUSE SIZEI OC2,51 15A WIRING DIAGRAM 0T5,11,16 ELECTRICAL SCHEMATIC L2 I BURNER MOTOR BLOWER MOTOR b a LIMIT PULL TAB BR OR R OR TRANSI 1- •-- BR S S CAD CFJJ FAN & LIM BL AUX. CONTROL 28 ELECTRICAL SCHEMATIC AUX PULL LIMIT TAB] BK BL OR BL \W W W OR OIL BURNER I - - TERMINAL I STRIP I I � � I I J -BOX BL OIL BURNER A/C UNIT AU X FAN OR BL OWER� MOTOR W CIS 5 WIRE RH T -STAT Y \ R y C W 71 _ __J_J FAN CENTER I RELAY J