HomeMy WebLinkAboutPermit M01-005 - SIVERTZ RESIDENCEn .
City of Tukwila
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
Permit No:
Type:
Category:
Address: 4051 S 148 ST
Location:
Parcel #: 004100 -
Contractor License No: WASHIES07403
Signature:
Print Name:
MO1 -005
B -MECH
RES
MECHANICAL PERMIT
TENANT WELLS T. SIVERTZ
4051 S 148 ST, TUKWILA, WA 98168
OWNER _. SIVERTZ WELLS & JOAN
4051 S 148TH ST, TUKWILA WA 98168
CONTACT CANDICE GALLAGHER /JEFF
2800 THORNDYKE AV W, SEATTLE WA 98199
CONTRACTOR__ WASHINGTON ENERGY SERVICES CO
2800 THORNDYKE AV W, SEATTLE WA 98199
Status: ISSUED
Issued: 01/05/2001
Expires: 07/04/2001
Phone:
Phone:
Phone:
Phone:
(206) 431 -3670
(206)242 -7006
206 - 378 -6922
206 - 282 -4700
******************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * * **
_. Permit Description:
LIKE FOR LIKE CHANGEOUT OF 50 GALLON GAS WATER
HEATER _ _
UMC Edition: 1997
Valuation:
Total Permit Fee:
500.00
34.15
******************************************* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * **
12t:-- (
Permit Cent Authorized Signature Date
I hereby certify that I have read and examined this permit and know the
same to be true and correct. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not.
;,.The granting of 'this permit does not presume to give authority to violate
_. or.. cancel the' provisions of any other state or local laws regulating
construction or the performance of work. I am authorized to sign for and
__obtain this building permit.
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Title: l h4 r - 4tz*
This permit shall become null and void if the work is not commenced within
180 days from. the date of issuance, or if the work is suspended or
abandoned for a. period of 180 days from the last inspection.
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BUILDINGOWNER OR AUTHORIZED AGENT:
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City/State/Zip:
CITY OF L... KWILA
Permit Center
6300 Southcenter Boulevard, Suite 100
Tukwila, WA 98188
(206) 431 -3670
Project Number.
Permit Number.
Mechanical Permit Application
Application and plans must be complete in order to be accepted for plan review.
Applications will not be accepted through the mail or facsimile.
MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT)
Description of work to be done (please be specific):
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cJztn t,V cck r in _a (1 .
60 -)a. t a
Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of
application, a copy of this license will be required before the permit is issued OR submit Form H-4, "Affidavit in Lieu of Contractor
Registration ".
Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the
State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the
permit will be required as part of this submittal.
I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER
PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT.
Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by
limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written
request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be
extended more than once.
Date application accepted:
Date application expires:
Applicatio itataken by: (initials)
11/2/99
niech pennir.doc
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Submittal Requirements
Floor plan and system layout
Roof plan required to identify individual equipment and the location of each installation (Uniform
Mechanical Code 504 (e))
Details and elevations (for roof mounted equipment) and proposed screening
Heat Loss Calculations or Washington State Energy Code Form #H -7
H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut-
off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical
Code 1009).
Specifications must be provided to show that replacement equipment complies with the efficiency ratings
and other applicable requirements of the Washington State Nonresidential Energy Code.
Structural engineer's analysis is required for new and the replacement of existing roof equipment
weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be
stamped by a Washington State licensed Structural Engineer.
Mechanical Permits
COMMERCIAL: Two complete sets of drawings and attachments required with application submittal
SIDENTIAL:. Two complete sets of attachments required with application submittal
1111199:.._
miscpmr.doc
Submittal Requirements
New Sin le Family Residence
Heat.loss calculations or Form H -6.
Equipment specifications.
Change -out or replacement of existing mechanical equipment
Narrative of work to be done, including modification to duct work.
Installation of Gas fireplace
Narrative with specification of equipment and chimney type.
If using existing chimney, provide a letter by a certified chimney sweep stating
condition.
that the chimney is in safe
NOTE: Water heaters and vents are included in the Uniform Mechanical Code
heaters or vents being installed; or replaced.
— please include any water
NOTE: Water heaters and vents are included in the Uniform Mechanical Code - please include any water
heaters or vents being installed or replaced.
CITY OF TIJKWILA
Address: 4051 S 148 ST
Suite:
Tenant: WELLS T. SIVERTZ Status: ISSUED
'Type: B -MECH Applied: 01/05/2001
Parcel #: 004100 -0180
Permit No: M01 -005
Issued: 01/05/
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Permit Conditions:
1•. :Electrical permits shall be obtained through the Washington
State Division of Labor and Industries and all electrical
work will be inspected by that agency (248- 6630).
• Plumbing permits shall be obtained through the.. Seattle -King
County Department .of Public Health. Plumbing w i l l be
inspected by that agency, ,:;including all gas piping
'(2964722)
FUEL BURNING APPLIANCES MAY NOT BE. INSTALLED IN SLEEPING
ROOMS T U ' M ' : C 304 'S:
:APPLIANCES, .WHICH A FLAME, SPAR` OR GROWING
, .IGNITION•, SHALL BE ELEVATED 18 INCHES' ABOVE THE FLOOR,
U :M C 303.1.
WATER: - HEATER SHALL BE,ANCHORED TO RESIST EARTHQUAKE, U.. P:
510 '`5
• No ,' will be made to : plan unless approved
Engineer and the Tu Building D•ivision.
Alel, inspection records, and approved plans shall
available at the job site prior to the start of any con-
struction These- are to be maintained and avail-
able until- final .inspection approval is granted.
All .'construction to be done in conformance with approved
plans and 'requirements' of the Uniform Building Code (1997
Ed 7,tion) , as, amended,` 'Uniform Mechanical Code (1997 E d i t i o n ) ,
and; Washi'n`gton:; State Energy Code " (1997 Edition)
• Validity,;of 'Permit. The issuance of a: permit or approval of
plans, specifications, and computations shall not be con-
struedk:to be a permit for, or an approval of, any violation
of any. of the provisions of the . bu i l d i ng code : or of any
:other `ordinance of the ,jurisdiction. No permit presuming. to
,give authority to: violate or cancel the provisions of this
;code shall )be valid. ,
• ,Manufacturers .,instal lation instructions required on .
'for the building inspectors review.
I'.h.ereby.: certify that I., have read `these conditions and will comply
with them, as outlined. :. All :'.provisions, .of Jaw and 'ordinances governing ,
his:work 'wi•ll be complied with, .wh•ether'spacified herein or not
The granting of this permit does not presume to give authority to
violate cancel the provisions of any other work or local laws
regulating construction or the performance of work.
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N u men t ` Metlhad: CHECK .i�tcttab. ion: WDF. INC.. .In7t TL13:
Hermit No:. M0i•-O05 Tune. 8 MECH i4ECHANICAL. PFRMI P
P rrce1. NNo: 00;41. 00-01E30
Sit e• ddr, 40;1 6 1413 5
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Tih`is P ayment 3 x15 ' -..Total '4 Pmts: 34. 1`r
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INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila WA 98188
1 WA
Approved per applicable codes.
Spector:
•
INSPECTION RECORD
Retain a copy with permit
Date:
PERMIT NO.
(206)431 -3670
Corrections required prior to approval.
C..
0 $47.00 REINSPECTION FE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Receipt No: l Date:
, ,ea attlog ..;r: 4'1• �' ahh T4i7".Wa""rSWSdA ilti7k41Y? ?raw
Project:
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A ess: i
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Special instructions:
Req ter:
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. ore 7 -
INSPECTION NO.
CITY OF TUKWILA BUILDING. DIVISION
6300,Southcenter Blvd, #100, Tukwila, WA 98188
, Approved per applicable codes
INSPECTION RECORD
Retain a copy with permit
•
PERMIT NO.
(206)431 -3670
COMMENTS:
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Corrections required prior to approval.
$47.00 REINSPECTION FEE REQC$RED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Receipt No:
Date:
` 3 .L*X. .r4 t .."• _ y�Fa°' c`'' 1yf ;..F±i?'pakN9r�yt3`- 5'�CJf't'°.
4
l T
Residential Gas Water Heater
50, 75, and 100 Gallon Models
USE
WITH INSTAL
Pdntad In USA
CARE MANUAL
Vicwo
N INSTRUCTIONS FOR THE CONTRACTOR
RECEIVED
CITY OF TUKWiLA
JAN - 5 2001
The purpose of this manual is twofold: for the installing contractor, to provide re-
quirements and recommendations for the proper installation and adjustment of the
water heater, and for the owner-operator, to explain the features, operation, safe-
ty precautions, maintenance and trouble shooting of the water heater. This manu-
al also includes a parts list.
It is imperative that all persons who are expected to install, operate or adjust this
water heater read the instructions carefully so that they may understand how to do
so.
Any questions regarding the operation, maintenance, service or warranty of this
water heater should be directed to the entity from whom it was purchased. If addi-
tional information is required, refer to the section on How to Obtain Service Assis-
tance.
Do Not Destroy this Manual. Please read carefully and keep in a safe
place for Future Reference.
A Recognize this symbol as an Indication of Important Safety In-
formation!
A PROPOSITION 65: This appliance contains fiberglass insulation.
Respirable particles of fiberglass are known to the State of
California to cause cancer. Exhaust gas from this appliance contains
chemicals, including Carbon Monoxide, known to the State of California
to cause birth defects or other reproductive harm.
A WARNING: If the information in these instructions is not followed exactly, a fire or explosion
may result causing property damage, personal injury or death.
A FOR YOUR SAFETY!
— Do not store or use gasoline or other
flammable vapors or liquids or other
combustible materials in the vicinity of this or
any other appliance. To do so may result in an
explosion or fire.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• if you cannot reach your gas supplier, call the
fire department.
• Do not return to your home until authorized
by the gas supplier or fire department.
— Improper installation, adjustment, alteration,
service or maintenance can cause injury,
property damage or death. Refer to this
manual. Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
PERMIT CENTER
AP8804•13 (V98)
A General Safety Precautions
Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular attention
to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bod-
ily injury or death . Should you have any problems understanding the instructions in this manual, STOP, and get help from a qualified installer
or service technician or the gas supplier.
IA WARNING
Gasoline, as well as other flammable materials and liquids
(adhesives, solvents, etc.), and the vapors they produce,
are extremely dangerous. DO NOT handle, use or store
gasoline or other flammable or combustible materials
anywhere near or in the vicinity of a water heater. Be sure
to read and follow the warning label pictured below and
other labels on the water heater, as well as the warnings
printed In this manual. Failure to do so can result In
property damage, bodily injury, or death.
A DANGER
Failure to install the draft hood and properly vent the water
heater to the outdoors as outlined in the Venting Section
of this manual can result in unsafe operation of the water
heater. To avoid the risk of fire, explosion, or asphyxiation
from carbon monoxide, never operate this water heater
unless it is properly vented and has an adequate air
supply for proper operation. Be sure to inspect the vent
system for proper installation at initial start-up; and at
least annually thereafter. Refer to Maintenance section of
this manual for more information regarding vent system
inspections.
A DANGER
A Vapors from flammable
liquids will explode and
catch fire causing death or
severe bums
Do not use or atom as wank products solvents such adhsw In the
sane room or area near the
water heater.
Keep arm able products:
1. for away from hater,
2. In approved containers,
3. !. tightly
out 44 d,Ndrsn's mech.
Wafer hssw has • main
burner and pilot flame.
The pilot flame:
1. Is on all the time and
2 will ignite flammable
vapors.
Vapors: cannot be assn,
2. are fesvlar than air,
3.goa long way onthe
floor and
4. can be caned from
other rooms to the pilot
flame by ale currents.
Instaxation: are at least tr• above the
Do not install wafer heafer floor: Ms will reduce, but not
b itoredd or used u, products will eliminate, being ignite bpy�yUr vapors
mein bu erandpilotfiles burner or pilot flamu.
Reed iaN Is missirg�coract the or M owners
2
, DANGER
LIQUEFIED PETROLEUM MODELS — Propane, or LP gas,
must be used with great caution.
• It is heavier than air and will collect first in lower areas
making it hard to detect at nose level.
• Make sure to look and smell for LP leaks before
attempting to light appliance. Use a soapy solution to
check all gas fittings and connections. Bubbling at a
connection indicates a leak that must be corrected.
When smelling to detect an LP leak, be sure to sniff
near the floor too.
• Gas detectors are recommended in LP applications
and their installation should be in accordance with the
manufacturer's recommendations and/or local laws,
rules, regulations or customs.
• It is recommended that more than one method be used
to detect leaks in LP applications.
IF LP GAS IS PRESENT OR SUSPECTED:
• DO NOT attempt to find the cause yourself;
• DO NOT try to light any appliance;
• DO NOT touch any electrical switch;
• DO NOT use any phone in your building.
• Leave the house immediately and make sure your
family and pets leave also.
• Leave the doors open for ventilation and contact the
gas supplier, a qualified service agency or the fire
department.
• Keep the area clear until the service call has been
made, the leak is corrected, and a qualified agency has
determined the area to be safe.
A WARNING
Both LP and natural gas have an odorant added to help
detection. Some people may not physically be able to
smell or recognize this odorant. If unsure or unfamiliar
about the smell associated with LP or natural gas, ask the
gas supplier. Other conditions, such as "Odorant Fade ",
which causes the odorant to "fade ", or diminish in
intensity can also hide or camouflage a gas leak.
A DANGER
Water heaters utilizing Liquefied Petroleum gas (LP) are
different from natural gas models. A natural gas heater will
not function safely on LP gas and vice versa. No attempt
should ever be made to convert a heater from natural gas
to LP gas. To avoid possible equipment damage, personal
injury or fire: DO NOT connect this water heater to a fuel
type not in accordance with unit data plate. Propane for
propane units. Natural gas for natural gas units. These
units are not certified for any other type fuel.
A WARNING
LP appliances should not be installed below -grade (for
example, in a basement) if such installation is prohibited by
federal, state and /or local laws, rules, regulations or
customs.
Temperature
Time to Produce Serious Bum
120° F.
More than 5 minutes
125' F.
1 to 2 minutes
130° F.
About 30 seconds
135' F.
About 10 Seconds
140' F.
Less than 5 seconds
145' F.
Less than 3 seconds
150° F.
About 1 seconds
155' F.
About 1 second
A General Safety Precau&gis
WATER TEMPERATURE ADJUSTMENT - Safety and
eneigy conservation are factors to be considered when
selecting the water temperature setting of water heater's
thermostat. Water temperatures above 125 °F. can cause
severe burns or death from scalding. Be sure to read
and follow the warnings outlined on the label pictured
below.
NOTE: Households with small children, disabled, or
elderly persons may require a 120 °F. or lower
thermostat setting to prevent contact with "HOT" water.
A DANGER
11 CONL
\tllllli,L'
Water temperature over 125 °F can
cause severe burns instantly or
death from scalds.
Children, disabled and elderly are
at highest risk of being scalded.
See instruction manual before
setting temperature at water
heater.
Feel water before bathing or
showering.
Temperature limiting valves are
available, see manual.
Maximum water temperatures occur just after burner
has shut off. To find hot water temperature being
delivered, turn on a hot water faucet and place a
thermometer in the hot water stream and read the
thermometer.
3
The following chart may be used as a guide in
determining the proper water temperature for your
home.
TIME / TEMPERATURE RELATIONSHIPS IN SCALDS
The temperature of the water in the heater can be
regulated by setting the temperature dial on front of the
thermostat. To comply with safety regulations the
thermostat was set at its lowest setting before water
heater was shipped from the factory. The illustration
below details the approximate water temperature for
each mark on the Thermostat Temperature Dial.
"Danger Range" "Safety Range"
1
130'F. (Approx.)
140°F. (Approx.)
ti.
150'F. ( Approx.)
160'F. ( Approx.)
A DANGER
O T-P -12: 1 S1 .41
Txde courtesy of Miners Burn Institute
120'F. ( Approx.)
110'F. (Approx.)
100'F. (Approx.)
90'F. (Approx.)
80'F. (Approx.)
70'F. ( Approx.)
60'F. (Approx.)
There is a Hot Water SCALD Potential if the thermostat is
set too high.
Mixing valves for reducing point of Mitt water
temperature by mixing hot and cold water in branch
water lines are available. Contact a licensed plumber or
the local plumbing authority for further Information,
A WARNING
IA WARNING
Read and Review this entire Manual with special emphasis on
the Venting Section (Page 6) and Operation Section (Pages 8 -
10) prior to any installation work
The location chosen for the water heater must take into considera-
tion the following;
LOCAL INSTALLATION REGULATIONS
This water heater must be installed in accordance with these in-
structions, local codes, utility company requirements, and /or in the
absence of local codes, the latest edition of the American National
Standard / National Fuel Gas Code. A copy can be purchased from
either American Gas Association, 1515 Wilson Blvd, Arlington, VA
22209 as booklet Z223.1 or National Fire Prevention Association,
Batterymarch Park, Quincy, MA 02269 as booklet NFPA No.54.
LOCATION
A. A gas tired water heater should not be installed in a space where
liquids which give off flammable vapors are to be used or stored.
Such liquids include gasoline, LP gas (butane and propane), paint
or adhesives and their thinners, solvents or removers. Because of
natural air movement in a room or other enclosed space, flammable
vapors can be carried some distance from where their liquids are
being used or stored. The open flame of the water heater's pilot
light or main burner can Ignite these vapors causing an explosion
or fire which may result in severe burns or death to those in range,
as well as property damage. For these reasons installation of a
gas fired water heater in a garage is not desirable.
If a location In a garage is the only alternative, the gas water
heater should be installed so that the open flame of the pilot and
main burner are no less than 18 Inches above the garage floor, un-
less specifically exempted from this by focal code, rule, regula-
tion or custom. Raising the gas fired water heater will reduce but
not eliminate the possibility of lighting the vapor of any flammable
liquids which may be improperly stored or accidentally spilled.
The water heater must be located or protected so it is not subject
to physical damage, for example, by moving vehicles, area flood-
ing etc.
Stand Kits to raise the water heater the required 18' above the
floor are available from the distributor or store where the water
heater was purchased. Request 'Stand Kit, Part Number
AS29061'.
8. The water heater should be installed as close as practical to the
gas vent or chimney. Long hot water lines should be insulated to
conserve water and energy. The water heater and water lines
should be protected from exposure to freezing temperatures, DO
NOT install the water heater in bathrooms, bedrooms, any occu-
pied rooms normally kept closed, or in outdoor unprotected areas.
C. Minimum clearance from combustible construction is 1 Inch sides
and rear; 3 inches from front of control; 12 inches top. If clear-
ances stated on Instruction/Warning label, located on front of
heater, differ from the aforementioned clearances, install heater
according to the clearances stated on the Instruction/Warning
Introduction
label. The water heater may be installed on combustible floors,
but not directly on carpeting. If the water heater must be installed
on carpeting, place a metal or wood panel beneath water heater,
extending beyond its full width and depth at least 3 inches In all di-
rections. If the water heater Is installed in an alcove or closet, the
entire floor must be covered by the panel. A minimum of 24 inch-
es clearance from the front and top should be available for ade-
quate inspection and servicing.
A WARNING
"Combustible construction" refers to adjacent walls end ceilings, and
should not be confused with combustible or flammable products and
materials. Combustible andlor flammable products and materials should
never be stored in the vicinity of this or any ges appliance.
4
A CAUTION
The water heater should not be located in an area where leakage of the
tank or connections w10 result In damage to the area adjacent to it or to
lower floors of the structure. When such areas cannot be avoided, It Is
recommended that a suitable catch pen, adequately drained, be installed
under the water heater. The pan MUST NOT restrict combustion air flow
to bottom of water heater.
A— Dames, al .fl
hwrr pus 2' ma
— Mamssn i•Y
To opsn drain. YM
W MDs al lust X'
10 an:10140ot
MOW dminnc
Figure 1. — Auxiliary Catch Pan
NOTE: Auxiliary catch pan Installation MUST conform to local
codes.
Catch Pan Kits are available in 16', 19', 22', 24', and 26 'A' di-
ameters from the distributor or store where the water heater was
purchased.
E. COMBUSTION & VENTILATION AIR — Proper operation of the
water heater requires air for combustion and ventilation. If the
water heater is installed in an unconfined space within a building
of conventional frame, masonry or metal construction, infiltration
air is normally adequate for proper combustion and ventilation.
However, it the space is confined, provisions for this air must be
made. A confined space is one having a volume of less than 50
cubic feet per 1000 BTUH of the aggregate input of all appliances
within that space,The air must be supplied through two perma-
nent openings of equal area, one of which is to be located within
12 inches above the floor and the other is to be located within 12
Inches below the ceiling. The minimum net free area of each open-
ing must be not less than one square inch per 1000 BTUH of the
total input rating of all the appliances In the enclosure (but not
less than 100 square inches), if each opening communicates with
other unconfined areas Inside the building. Buildings of unusual-
ly tight construction shall have the combustion
and ventilation air supplied from outdoors or a freely ventilated
attic or crawl space.
If air is supplied from outdoors, directly or through vertical ducts,
there must be two openings located as specified above and each
must have a minimum net free area of not less than one square
inch per 4000 BTUH of the total input rating of all the appliances
in the enclosure.
It horizontal ducts are used to communicate with the outdoors,
however, each opening must have a minimum net tree area of not
less than one square inch per 2000 BTUH of the total input rating
of all the appliances in the enclosure. If ducts are used, the min-
imum dimension of rectangular air ducts shall be not less than 3
Inches.
NOTE: If the openings are to be covered with a protective screen
or grill, the net free area of the covering material must be used
in determining the size of the openings, as stated above. Pro -
tective screening for the openings MUST NOT be smaller than
Installation
1. INSPECT SHIPMENT — Inspect water heater for possible ship-
ping damage. Check the marking of the rating plate of the water
heater to be certain the type of gas being furnished corresponds
to that for which the water heater Is equipped.
2. WATER SUPPLY CONNECTIONS— Refer to Fig. 2 for sug-
gested typical installation. The installation of unions or flexible
copper connectors is recommended on the HOT and COLD water
lines, so that the water heater may be easily disconnected for
servicing if necessary. The HOT and COLD water connections are
clearly marked.
Install a shut -off valve in the cold water line near water heater.
Determine if there is a check valve In the cold water supply line.
It may have been installed as a separate component or it may
be part of a pressure reducing valve, water meter or water soft-
ener.
A check valve located in the cold water Inlet line can cause a
'closed' water system. A closed system prevents the water, as
it Is being heated, from expanding back Into the cold water sup-
ply line. Pressure can build up within the heater causing the re-
lief valve to operate during a heating cycle. This excessive op-
eration can cause premature failure of the relief valve and pos-
sibly the heater itself.
Replacing the relief valve will not correct the problem. One
method of preventing pressure build -up is to install an expan-
sion tank in the cold water supply line between the heater and the
check valve. Contact your installing contractor, water supplier or
local plumbing inspector on how to control this situation.
IMPORTANT!! Do not apply heat to the hot or cold heat trap
nipples. If sweat connections are used, sweat tubing to
adapter before fitting adapter to hot water outlet or cold
water Inlet of heater. Any heat applied to the inlet or outlet
Introduction
5
1/4 inch mesh to resist clogging by lint or other debris.
Provisions for combustion and ventilation air must comply with
referenced codes and standards. See Local Installation Regula-
tions Section on Page 4.
F. CORROSIVE ATMOSPHERES —The water heater should not be
installed near an air supply containing halogenated hydrocar-
bons. For example, the air in beauty shops, drycleaning estab-
lishments, photo processing labs, and storage areas for liquid
and powdered bleaches or swimpool chemicals often contain such
hydrocarbons. The air there maybe safe to breathe, but when it
passes through a gas flame, corrosive elements are released that
will shorten the life of any gas burning appliance. Propellants from
common spray cans or gas leaks from refrigeration equipment
are highly corrosive after passing through a flame. The limited
warranty is voided when failure of water heater is due to a corro-
sive atmosphere. (Reference is made to the limited warranty for
complete terms and conditions)
will permanently damage the heat trap fittings supplied with
the water heater or the dip tube.
Heat Trap
6' Min.
Vent Connector to Chimney
Union
I I le
E -
it
Hotta star Omie
to Futures
Temperature & Pressure
Relief vale.
To Gas —*«
SuPPN
Manual Gas
Shut-Oft
Ground Joint
Union
Sediment Trap
Cap
Thermostat
Jacket Door
Draft Valve
Catch Pan
Valve
Pitch Up x' Per Fool
Draft Hood
M Union
Air Gap
Heat Trap
6' Min.
To Cold
Water Supply
Tank Cleanout Cover
(Sortie Models)
Relief Valve
Discharge Line to
Sritable Open Drain
Figure 2 — Typical Installation
A WARNING
3. RELIEF VALVE —A new combination pressure and temperature
relief valve, complying with the Standard for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water Supply Systems,
ANSI 221.22, must be installed in the opening provided on the
water heater, at the time of installation. (Refer to Fig. 2.) No valve
of any type should be installed between the relief valve and the
tank. Local codes shall govern the installation of relief valves.
The pressure rating of the relief valve must not exceed 150 PSI,
the maximum working pressure of the water heater as marked
on the rating plate. The BTUH rating of the relief valve must
equal or exceed the BTUH input of the water heater as marked
on its rating plate.
Connect the outlet of the relief valve to a suitable open drain.
Piping used should be of a type approved for hot water distri-
bution. The discharge line must be no smaller than the outlet of
the valve and must pitch downward from the valve to allow com-
plete drainage (by gravity) of the relief valve and discharge line.
The end of the discharge line should not be threaded or con-
cealed and should be protected from freezing. No valve of any
type, restriction or reducer coupling should be installed in the
discharge line.
4. TO FILL WATER HEATER —Make certain drain valve is closed.
Open shut -off valve in cold water supply line. Open each hot
water faucet slowly to allow air to vent from the water heater and
piping. A steady flow of water from the hot water faucet(s) indi-
cates a full water heater
Tank MUST be full of water before water heater is turned on.
The water heater's warranty does not cover damage or failure
resulting from operation with an empty or partially empty tank
(dry tired).
5. GAS SUPPLY —The branch gas supply line to the water heater
should be clean W' black steel pipe or other approved gas pip -
ing material. A ground joint union or ANSI design certified semi-
rigid or flexible gas appliance connector should be installed in gas
line close to the water heater, and a manual gas shut -off valve
should be installed in the gas line prior to the union. The manu-
al gas shut -off valve should be at least 5 feet above the floor
and readily accessible for turning on or oft. A sediment trap
should be installed at bottom of the gas line. (Refer to Fig. 2)
Compound used on threaded joints of the gas piping must be of
the type resistant to the action of liquefied petroleum gas. Use
compound sparingly on male threads only. Do not use exces-
sive force (over 31.5 Ft. Lbs.) in tightening the pipe joint at the
thermostat inlet, particularly if teflon pipe compound is used, as
the valve body may be damaged.
The inlet gas pressure to the water heater must not exceed 14'
w.c. for Natural or L.P. gas. For purposes of input adjustment, the
minimum inlet gas pressure (with main burner on) is shown on the
water heater rating plate. It high or low gas pressures are present,
contact your gas supplier for correction.
Installation
6
A WARNING
Do not attempt to convert this water heater for use with a dif-
ferent type of gas other than the type shown on the rating plate.
Such conversion could result In hazardous operating condi-
tions.
6. LEAK TESTING —The water heater and its gas connections must
be leak tested at normal operating pressures before it is placed
In operation. Turn on the manual gas shut -off valve near the
water heater (Refer to Fig.2). Use a soapy water solution to test
for leaks at all connections and fittings. Bubbles indicate a gas
leak that must be corrected. The factory connections to the ther-
mostat should also be leak tested after the water heater is placed
in operation.
A WARNING
Never use open flame to test for gas leaks, as bodily injury,
property damage or death could result.
PRESSURE TESTING THE GAS SUPPLY SYSTEM —The water
heater and its manual gas shut-off valve must be disconnected
from the gas supply piping system during any high pressure test-
ing of that system at pressures in excess of 'A psi (14' W.C.).
The water heater must be isolated from the gas piping system
by closing the manual gas shut -off valve (Refer to Fig. 2), dur-
ing any pressure testing of the gas supply piping at pressures
equal to or less than 'A psi (14" W.C.).
7. VENTING —This water heater must be installed with the factory
supplied draft hood in place. (Refer to Fig. 2.) Vent connectors
must be attached to the draft hood outlet to connect the water
heater to the gas vent or chimney. The vent connectors must be
the same size (diameter) as the draft hood outlet or larger, never
smaller. For proper venting in certain installations a larger vent
connector size may be needed. Consult Vent Tables in Appendix
"G" of the latest version of the National Fuel Gas Code (ANSI
booklet Z223.1 or NFPA booklet 54).
Horizontal vent connectors must be pitched upward to the chim-
ney at least y.' per foot of length. Single wail vent connectors
must be at least 6' from adjacent unprotected combustible sur-
faces. Joint of vent connectors should be securely fastened by
sheet metal screws or other approved method.
A WARNING
Failure to install the draft hood and properly vent the water
heater to the outdoors as outlined above can result in unsafe
operation of the water heater causing bodily injury, explosion,
fire or death. To avoid the risk of fire, explosion, or asphyxia-
tion from carbon monoxide, NEVER operate this water heater
unless it is properly vented and has an adequate air supply for
proper operation.
Be sure to inspect the vent system for proper installation at ini-
tial start -up; and at least annually thereafter. Refer to Mainte-
nance section of this manual for more Information regarding vent
system inspections.
A WARNING
The manufacturer's warranty does not cover any damage or de-
fect caused by Installation, attachment or use of any type of
energy saving or other unapproved devices (other than those
authorized by the manufacturer) into, onto or in conjunction
with the water heater. The use of unauthorized energy saving de-
vices may shorten the life of the water heater and may endan-
ger life and property. The manufacturer disclaims any respon-
sibility for such loss or Injury resulting from the use of such
unauthorized devices.
If local codes require external application of insulation blanket
kits, the instructions included with the kit must be carefully fol-
lowed.
A WARNING 1
Application of any external insulation to this water heater will
require careful attention to the following:
Installation
7
• Do not apply Insulation to top of water heater, as this will
interfere with the safe operation of the draft hood.
• Do not cover burner access panel, thermostat/gas valve or
pressure and temperature relief valve.
• Do not cover operating instructions or warning labels at-
tached to the water heater nor attempt to relocate them on
the exterior of the Insulation blanket.
• Do not apply Insulation to bottom or the 2" space between
the bottom pan of the water heater and the floor, as this area
must be unobstructed so as not to restrict combustion air
flow to the burner.
• Do inspect the insulation blanket frequently to make cer-
tain it has not sagged and Is restricting the combustion air
to the bottom of the water heater, as this could result in an
unsafe operating condition.
Installation Check List
A Water Heater Location
0 Close to area of vent.
0 Indoors and protected from freezing temperatures
0 Proper clearance from combustible surfaces observed and
water heater not installed on carpeted floor.
O Sufficient fresh air supply for proper operation of water heater.
O Air supply free of corrosive elements and flammable vapors.
O Provisions made to protect area from water damage.
O Sufficient room to service heater.
8. Water Supply
O Water heater completely tilled with water.
O Water heater and piping air vented.
O Water connections tight and free of leaks
C. Gas Supply
O Gas line equipped with shut-off valve, union and sediment
trap /drip leg.
O Approved pipe joint compound used.
❑ Soap and water solution used to check all connections and
fittings for possible gas leak.
❑ Gas Company inspected Installation (if required).
D. Relief Valve
O Temperature and Pressure Relief Valve properly installed
and discharge line run to open drain
O Discharge line protected from freezing.
E. Venting
0 Flue baffle properly hung in top of heater's flue.
0 Draft hood properly installed
0 Vent connector(s) pitched upward to chimney (y: per loot
of length minimum) .
0 Vent connector(s) securely fastened together with screws.
U Single wall vent connector(s) at least 6' from combustible
material.
Operation
Before operating this water heater, be sure to read and follow the Instructions on the label pictured below and all other
labels on the water heater, as well as the warnings printed In this manual. Failure to do so can result in unsafe operation of
the water heater resulting In property damage, bodily Injury, or death. Should you have any problems reading or following
the instructions In this manual, STOP, and get help from a qualified person.
1. LIGHTING PROCEDURE • Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat.
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE PUTTING THIS APPLIANCE INTO SERVICE —
Smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than
air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light the appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's Instructions.
OPERATING INSTRUCTIONS
1. STOPI READ THE SAFETY INFORMATION ABOVE
ON THIS LABEL.
2. TURN GAS COCK KNOB CLOCKWISE TO
'OFF' POSITION.
RED BUTTON
3. TURN TEMPERATURE DIAL COUNTER CLOCK- y!
WISE TO LOWEST SETTING
4. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF
YOU SMELL GAS, STOPI FOLLOW 'Er IN THE SAFE-
TY INFORMATION ABOVE ON THIS LABEL. IF YOU
DON'T SMELL GAS, GO TO THE NEXT STEP.
5. REMOVE BOTH THE INNER DOOR AND OUTER DOOR
FROM THE WATER HEATER.
6. FOLLOW THE METAL TUBES FROM GAS CONTROL
THRU DOOR OPENINGS. THE I PILOT
PILOT IS LOCATED ON THERMOCOUPLE BURNER
THE HORIZONTAL LEG
OF THE LARGER TUBE (OR BURNER). Alt
It
TO TURN OFF GAS TO APPLIANCE
1. TURN TEMPERATURE DIAL COUNTER CLOCKWISE f TO LOWEST SETTING.
2. TURN GAS COCK KNOB CLOCKWISE \ TO 'OFF POSITION.
• If you cannot reach your gas supplier, call the fire de-
partment.
C. Use only your hand to turn the gas control knob. Never
use tools. If the knob will not turn by hand, don't try to
repair it, call a qualified service technician. Force or
attempted repair may result in fire or explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the
control system and any gas valve that has been under
water.
7. TURN THE GAS COCK KNOB COUNTER CLOCKWISE ir
TO 'PILOT' POSITION.
8. PUSH DOWN ON THE'RED BUTTON' UNTIL iT COMES
TO REST ON THE TOP OF CONTROL. IT MUST CLEAR
THE NOTCH PROVIDED IN THE' GAS COCK KNOB'. HOLD
' RED BUTTON' DOWN AND LIGHT THE PILOT WITH A
MATCH. CONTINUE TO HOLD THE'RED BUTTON' IN FOR
ABOUT ONE (1) MINUTE AFTER THE PILOT IS LIT . RE-
LEASE BUTTON AND IT WILL POP BACK UP. PILOT
SHOULD REMAIN LIT. IF IT GOES OUT REPEAT STEPS
2 THROUGH 8.
• IF THE BUTTON DOES NOT POP BACK UP WHEN RE-
LEASED, STOP AND IMMEDIATELY CALL YOUR SER-
VICE TECHNICIAN OR GAS SUPPLIER.
• IF THE PILOT WILL NOT STAY LIT AFTER SEVERAL
TRIES, TURN THE 'GAS COCK KNOB' TO 'OFF' AND
CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLI-
ER.
9. REPLACE INNER AND OUTER DOORS.
10. TURN 'GAS COCK KNOB' COUNTER CLOCKWISE TO
11. TURN THE TEMPERATURE DIAL TO THE DESIRED SET-
TING.
8
t
Operation
A. Do turn off manual gas shut -off valve if water heater has been
subjected to over heating, fire, flood, physical damage or If
gas supply fails to shut off.
B. Do Not turn on water heater unless it is filled with water.
C. Do Not turn on water heater if cold water supply shut -off
valve is closed.
D. Do Not store or use gasoline or other flammable vapors and
liquids, such as adhesives or paint thinner, in vicinity of this
or any other appliance. If such flammables must be used,
open doors and windows for ventilation, and all gas burning
appliances in vicinity should be shut off, including their pilot
lights, to avoid igniting vapors that may be present.
NOTE: Flammable vapors may be drawn by air currents
from surrounding areas to the water heater.
SAFETY PRECAUTIONS
E. Do not allow combustible materials such as newspaper, rags
or mops to accumulate near water heater.
F. If there is any difficulty in understanding or following the OP-
ERATION or MAINTENANCE instructions, It is recommend-
ed that a qualified person or serviceman perform the work.
i A CAUTION
Hydrogen gas can be produced In a hot water system served
by this water heater that has not been used for a tong peri-
od of time (generally two weeks or more). HYDROGEN GAS
IS EXTREMELY FLAMMABLE!! To dissipate such gas and to
reduce risk of Injury, it is recommended that the hot water
faucet be opened for several minutes at the kitchen sink be-
fore using any electrical appliance connected to the hot
water system. If hydrogen Is present, there will probably be
an unusual sound such as air escaping through the pipe as
the water begins to flow. Do not smoke or use an open flame
near the faucet at the time it is open.
2. WATER TEMPERATURE SETTING— The temperature of the
water in the heater can be regulated by setting the temperature
dial on front of the thermostat. (Refer to Fig. 3) To comply with
safety regulations the thermostat was set at its lowest setting
before water heater was shipped from the factory. A setting of
120 °F., or lower it local codes require, is recommended as a
starting point.
Red Button Gas Cock Knob
130'F. ( Approx.)
140'F. (Approx.)
150'F. (Approx.)
160'F. (Approx.)
Figure 3 — Thermostatic Gas Valve.
120'F. (Approx.)
110'F. (Approx.)
100'F. (Approx.)
90'F. (Approx.)
80'F. (Approx.)
70'F. (Approx.)
60'F. (Approx.)
The wide reference mark near "Warm' on rim of temperature
dial, represents an approximate water temperature of 120 °F.
The long wide reference mark, to the left, represents an ap-
proximate water temperature of 130 °F. Each reference mark
above or below these points indicates an approximate change
of 10 °F.
9
Safety and energy conservation are factors to be considered
when selecting the water temperature setting of water heater's
thermostat. The lower the setting the greater the safety and sav-
ings in energy and operating cost.
TIME / TEMPERATURE RELATIONSHIPS IN SCALDS
A DANGER
Table courtesy of Miners Burn Institute
There is a Hot Water SCALD Potential if the thermostat is set too high.
NOTE: Households with small children or invalids may require
a 120 °F. or lower thermostat setting to prevent contact with
"HOT" water.
Maximum water temperatures occur just after burner has shut
off. To find hot water temperature being delivered, turn on a hot
water faucet and place a thermometer in the hot water stream
and read the thermometer.
Temperature
Time to Produce Serious Burn
120' F.
More than 5 minutes
125° F.
1 to 2 minutes
130' F.
About 30 seconds
135° F.
About 10 Seconds
140° F.
Less than 5 seconds
145' F.
Less than 3 seconds
•
150' F.
About 1 seconds
155' F.
About 1 second
Operation
A. Do turn off manual gas shut -off valve if water heater has been
subjected to over heating, fire, flood, physical damage or If
gas supply fails to shut off.
B. Do Not turn on water heater unless it is filled with water.
C. Do Not turn on water heater if cold water supply shut -off
valve is closed.
D. Do Not store or use gasoline or other flammable vapors and
liquids, such as adhesives or paint thinner, in vicinity of this
or any other appliance. If such flammables must be used,
open doors and windows for ventilation, and all gas burning
appliances in vicinity should be shut off, including their pilot
lights, to avoid igniting vapors that may be present.
NOTE: Flammable vapors may be drawn by air currents
from surrounding areas to the water heater.
SAFETY PRECAUTIONS
E. Do not allow combustible materials such as newspaper, rags
or mops to accumulate near water heater.
F. If there is any difficulty in understanding or following the OP-
ERATION or MAINTENANCE instructions, It is recommend-
ed that a qualified person or serviceman perform the work.
i A CAUTION
Hydrogen gas can be produced In a hot water system served
by this water heater that has not been used for a tong peri-
od of time (generally two weeks or more). HYDROGEN GAS
IS EXTREMELY FLAMMABLE!! To dissipate such gas and to
reduce risk of Injury, it is recommended that the hot water
faucet be opened for several minutes at the kitchen sink be-
fore using any electrical appliance connected to the hot
water system. If hydrogen Is present, there will probably be
an unusual sound such as air escaping through the pipe as
the water begins to flow. Do not smoke or use an open flame
near the faucet at the time it is open.
2. WATER TEMPERATURE SETTING— The temperature of the
water in the heater can be regulated by setting the temperature
dial on front of the thermostat. (Refer to Fig. 3) To comply with
safety regulations the thermostat was set at its lowest setting
before water heater was shipped from the factory. A setting of
120 °F., or lower it local codes require, is recommended as a
starting point.
Red Button Gas Cock Knob
130'F. ( Approx.)
140'F. (Approx.)
150'F. (Approx.)
160'F. (Approx.)
Figure 3 — Thermostatic Gas Valve.
120'F. (Approx.)
110'F. (Approx.)
100'F. (Approx.)
90'F. (Approx.)
80'F. (Approx.)
70'F. (Approx.)
60'F. (Approx.)
The wide reference mark near "Warm' on rim of temperature
dial, represents an approximate water temperature of 120 °F.
The long wide reference mark, to the left, represents an ap-
proximate water temperature of 130 °F. Each reference mark
above or below these points indicates an approximate change
of 10 °F.
9
Safety and energy conservation are factors to be considered
when selecting the water temperature setting of water heater's
thermostat. The lower the setting the greater the safety and sav-
ings in energy and operating cost.
TIME / TEMPERATURE RELATIONSHIPS IN SCALDS
A DANGER
Table courtesy of Miners Burn Institute
There is a Hot Water SCALD Potential if the thermostat is set too high.
NOTE: Households with small children or invalids may require
a 120 °F. or lower thermostat setting to prevent contact with
"HOT" water.
Maximum water temperatures occur just after burner has shut
off. To find hot water temperature being delivered, turn on a hot
water faucet and place a thermometer in the hot water stream
and read the thermometer.
•
Operation
Mixing valves for reducing point of use water temperature by
mixing hot and cold water in branch water lines are available:
Contact a licensed plumber or the local plumbing authority for
further information,
3. ADJUSTMENTS • The thermostatic gas valve is equipped for
total regulation of the main burner and pilot gas pressures and
does not require adjustment.
BURNER ADJUSTMENT — The natural gas and Ilquefied
petroleum (LP) gas water heaters, equipped with the GAS -
MASTER"' sheet metal burner, do not require adjustment. The
liquid petroleum (LP) gas water heater equipped with the cast
iron burner, however, does require a primary air adjustment at
the time of installation. An alr shutter is located at the alr open -
ing end of the burner. To adjust the burner, loosen air shutter
screw and close to soften flame and open shutter to sharpen the
flame. The proper flame should be soft blue, not yellow or with
a hard blue center (Refer to Fig. 4). Final air adjustment should
be made after 5 minutes of continuous burning .
HIGH ALTITUDE— Ratings of gas appliances are based on sea
level operation and need not be changed for installations at el-
evations up to 2,000 feet. For installations above 2,000 feet, the
input must be reduced per the National Fuel Gas Code for each
1,000 feet above sea level. Contact the local gas supplier for
more information.
4. SAFETY CONTROLS— The thermostat is constructed with a
built in safety shut -off device designed to shut oft the gas sup-
ply to the burner in the event the pilot flame is extinguished for
any reason. The thermostat is also equipped with single use gas
shut -oft device that will shut off the gas supply to the burner, if
the water in the water heater exceeds normal operating tem-
peratures. Refer to the Troubleshooting Section of this manu-
al, or contact your dealer for service.
. 5. EMERGENCY SHUTDOWN—
IA WARNING 1
Should overheating occur or the gas supply fail to shut off, turn
off the manual gas control valve to the appliance.
If water heater has been subjected to fire, flood, or physical darn -
age turn off the manual gas control (shut-off) valve, and do not
operate the water heater again until it has been checked by qual•
ified personnel.
NOTE: Replace any part of the gas control system which has
been under water.
10
0. CONDENSATION—Condensation form on the tank when it
is first filled with cold water. The condensation might also occur
with a heavy water draw and very cold inlet water. Drops of water
failing on the burner can produce a sizzling or pinging sound,
and water may also be seen beneath the water heater. This con-
dition Is not unusual, and will disappear atter the water in the
water heater becomes heated. If, however, the condition is con-
tinuous, examine the piping and fittings for possible leaks.
7. VACATION AND LONG TIME SHUT - DOWN —If the water heater
is to remain idle for an extended period of time, the gas should
be turned off to conserve energy. The water heater and piping
should be drained if they might be subjected to freezing tem-
peratures.
NOTE: Refer to Hydrogen Gas Caution in Safety Precautions
Section on page 9.
After a very long shutdown period, the water heater's opera-
tion and controls should be checked by qualified service per-
sonnel. Make certain the water heater is completely filled be-
fore placing it in operation again.
8. DRAINING WATER HEATER —
A CAUTION
Shut off gas at thermostat gas cock or supply line manual shut-
off valve before draining water from the water heater.
In order to drain water, turn off cold water supply, then it is nec-
essary to open a hot water faucet or lift the handle on the relief
valve to admit air to the tank. Attach a garden hose to the drain
valve on the water heater and direct the stream of water to a
drain where it will do no damage.
ilk DANGER
The water drained from the tank may be hot enough to present
a SCALD HAZARD and should be directed to a suitable drain to
prevent Injury or damage.
9. ANODE— This water heater is equipped with an anode rod de-
signed to prolong the life of the glass lined tank. Refer to Fig.2
for location. The anode rod is slowly consumed cathodically,
thereby eliminating or minimizing corrosion of the glass lined
tank. Water sometimes contains a high sulfate and /or mineral
content and together with the cathodic protection process can
produce a hydrogen sulfide or rotten egg odor in the heated
water. Chlorination of the water supply should minimize the prob-
lem.
NOTE: Do not remove the anode-rod from the water heater's
tank, except for inspection and /or replacement, as perms-
nent removal will shorten the life of the glass Tined tank and
effect the water heater warranty.
1. ROUTINE PREVENTATIVE MAINTENANCE
Properly maintained, your water heater will provide years of de-
pendable trouble free service. It is suggested that a regular rou-
tine maintenance program be established and followed by the user.
It is further recommended that a periodic Inspection of the Sher•
mostat, burner, relief valve, internal ftueway and venting system
should be made by service personnel qualified in gas appliance re-
pair.
A. The water heater's internal flue must be Inspected annually to
be certain it is clean by removing the draft hood and flue baffle.
When reinstalling the flue baffle make certain it is hung securely
by its hanger at the top of the flue way. Remove any scale that
may have fallen on the burner or floor shield. Reinstall the draft
hood.
Inspect gas venting system to make certain vent connector from
draft hood to chimney is properly positioned and securely at-
tached and inspect chimney. Replace any corroded through vent
connector and remove any obstruction in vent connector or chim-
ney.
B. Visually inspect the burner annually while firing and pilot burn-
er flame with main burner oft. (Refer to Fig. 4 for normal flame
pattern.) If any unusual burner operation is noted, the water
heater should be shut off until qualified service assistance can
be obtained.
Figure 4. — Main Bumer and Pilot Flame Pattern
(Cast Iron Bumer)
For cleaning, remove the burner from the water heater. A vacu-
um cleaner can be used on the burner and floor shield inside the
water heater. The burner can also be cleaned by scrubbing with
mild detergent.
A CAUTION
For your safety, cleaning of main burner should be performed
ONLY by qualified service personnel, as it involves discon-
nection of gas piping and leak testing.
Maintenance
11
C. The area near the water heater must be kept free of flammable
liquids such as gasoline or paint thinners, adhesives and other
combustible materials.
D. For adequate combustion (proper burner operation) and venti-
lation, make certain the flow of air to the water heater is not ob-
structed.
E. At least once a year, lift and release the lever handle on the tem-
perature pressure relief valve, located near the top of the water
heater, to make certain the valve operates freely and allow sev-
eral gallons to flush through discharge line. Make certain the
discharged water Is directed to an open drain.
A DANGER
Before manually operating the relief valve, make certain no one
will be exposed to the danger of coming in contact with the hot
water released by this valve. The water may be hot enough to
create a SCALD hazard. The water released should be directed
to a suitable drain to prevent injury or damage.
NOTE: If the temperature and pressure relief valve on the
water heater discharges periodically, this may be due to
thermal expansion In a "Closed" water system. Contact the
water supplier or your plumbing contractor on how to correct
this. DO NOT plug the relief valve outlet.
F. A water heater's tank can act as a settling basin for solids suspended in
the water. It is, therefore, not uncommon for hard water deposits to
accumulate in the bottom of the tank. Deposits should not be allowed to
accumulate as this can affect the service life of the water heater. It is
suggested that a few quarts of water be drained from the water heater's
tank every month. If sufficient hard water deposits accumulate, a
rumbling or pounding sound can occur. There is no danger involved and
the efficiency of the water heater is not seriously affected, but the noise
can be annoying. Your plumbing contractor should be rnntacted to
clean the tank of these deposits.
G. Rapid closing of faucets or solenoid valves in automatic water
using appliances can cause a pounding "water hammer" sound.
"Water hammer" can be described as a banging noise heard in
a water pipe following an abrupt alteration of the flow with re-
sulting pressure surges. Strategically located risers in the water
pipe system can be used to minimize the problem. Also water
hammer arresting devices are usually available from your
plumber or local plumbing supply store.
2. ANODE ROD INSPECTION —The anode rod should be removed
from the water heater's tank annually for inspection and replaced
when more than 6" of core wire is exposed at either and of the rod.
Refer to Fig. 2 for anode rod location. Make certain cold water supply
is turned off before removing anode rod.
7
•
Replacement Parts Lk
50, 75 & 100 Gallon Models
Natural or LP Gas
Instructions for placing a Parts Order:
Address parts orders to the distributor or store from where the heater was purchased.
All parts orders should indude:
1. Model number and Serial number of heater (from rating plate).
2. Specify type of gas (Natural or LP) as listed on rating plate.
3. Part Description (as noted below) and number of parts desired.
Ref. Oty.
No. Part Description Req'd
1. Thermostat 1
2. Pilot Supply Tube 1
3. Thermocouple 1
4. Burner Supply Tube 1
5. Burner Orifice 1
6. Burner 1
7. Pilot Burner 1
8. Drain Valve Shroud 1
9. Drain Valve 1
10. Jacket Door 1
11. Inner Door 1
12. Flue Baffle 1
12A Flue Baffle Hanger 1
13. Flue Baffle Collar 1
14; Anode Rod 1
15. Draft Hood 1
16. Dip Tube 1
17. Dip Tube Gasket 1
18. T&P Relief Valve 1
I A CAUTION
For your safety, DO NOT attempt repair of gas piping, thermostat, burners, vent connectors or other safety devices. Refer repairs to qualified
service personnel.
12
i
NATURE OF TROUBLE
POSSIBLE CAUSE
SERVICE
Unable to light pilot
1. Gas knob dial not correctly positioned
2. Pilot orifice clogged
3. Pilot tube pinched or clogged.
4. Air In gas line
Follow lighting instructions
•' Clean or replace
" Clean, repair or replace
" Purge air from gas line
Pilot does not stay lit
when red button is released
1. Loose Thermocouple
2. Thermocouple breakdown
3. Safety magnet breakdown
4. Thermostat's single use gas shut -off
device has opened -
" Tighten connection at thermostat
" Replace
•• Replace thermostat
'• Replace thermostat
Not enough hot water
1. Heater undersized
2. Low gas pressure
Reduce rate of hot water usage
'• Check gas supply pressure and
manifold pressure
Water too hot or not
hot enough
Yellow flame
Sooting
1. Thermostat setting too high or low
2. Thermostat out of calibration
3. High water temperature followed by
pilot outage.
1. Scale on top of burner
2. Combustion air inlets or flueway
restricted
3. Not enough combustion or ventilation air
supplied to the room
Change setting as required
•• Replace
•• Thermostat out of calibration, replace
Shut off heater and remove scale
Remove lint or debris and inspect air
inlet opening for restriction
Refer to Sec. E in Introduction
section of this manual
Rumbling noise
1. Scale or sediment in tank
Clean tank - See Maintenance, Sec. 1 F
Rattling noise during
periods of water usage
1. Heat Trap fittings in operation (If heater is equipped with these
energy saving devices)
None. The rattling noise is normal for
Heat Trap fittings when in operation and
does not indicate a need for service.
Trouble Shooting t Uide
A CAUTION
" For your safety, DO NOT attempt repair of thermostat, burners or gas piping. Refer repairs to qualified service personnel.
How to Obtain Service Assistance
1. Should you have any questions about your new water heater, or
if it requires adjustment, repair, or routine maintenance, it is
suggested that you first contact your installer, plumbing con-
tractor or previously agreed upon service agency. In the event
that the firm has moved, or is unavailable, refer to the telephone
directory commercial listings or local utility for qualified service
assistance.
2. Should your problem not be solved to your complete satisfac-
tion, you should then contact the Manufacturer's National Ser-
vice Department at the following address:
2600 Gunter Park Drive
Montgomery, Alabama 36109-1413
Phone: 1-800-432-8373.
13
When contacting the manufacturer, the following information
should be made available:
1. Model and serial numbers of the water heater as shown on the
rating plate attached to the jacket of the heater.
2. Address where water heater is located and can be seen.
3. Name and address of installer and any service agency who per-
formed service on the water heater.
4. Date of original installation and dates any service work was per-
formed.
5. Details of the problem as you can best describe them.
6. List of people, with dates, who have been contacted regarding
your problem.
Supplem‘. ital Instructions for Gas Water a .eaters Installed in
Potable / Space Heating Applications
The Installation Instructions in this Use & Care Manual should be followed
in addition to the following Supplemental Instructions for this special application.
Spmg Loaded Check Valve in Heaag that
Hot Water Supply Line and Cold Water
Return lee. (Not stppiedwi rWater Healer).
NOTE: Thu valve is incorporated In some
Heating Urals. Refer to kstalation Imouzbons
supplied with specific Heating Unit to
delnnoe l it 's required in your apoacition.
Isolation Valve in Hot Water Supply
line to Heating Unit
(Not suppled with Water Heater)
See Diagrams below for proper
pipe appkations for Vertical or
Horizontal Supply Lines
Gas Line to Water Heater -
(Refer to Installation Section of this
manual)
Gas Water Healer.
Refer to Installation Section in this
manual for decals regarding its proper
and sale i stallation.
T E P Valve dschage line
(Refer to Instalatbn Section of this
manual)
Mixing or Tempering Valve
REFER TO WARNINGS BELOW Air Vent
NOTE - Local Codes or Plumbing Authority require-
ments may vary from the instructions or diagrams pro-
vided on this sheet, and take precedent over these in-
structions. Refer to Local Codes, Plumbing Authority
and Use a Care Manual supplied with water heater be-
fore starting any installation work.
Domestic Hot
Water Supply
Incoming Cold
Water Supply
Isolation Valve in Cold Water
Return Me from Heating Uint
(No( supplied with Water Heater)
Drain Valve
(Nt suppled with
Wafer Heater)
Cold Water Return Line
ham Heating Unit
Hot Water Supply Line
into Heating Unit
Heating Unit
Figure 1. - Typical Piping Diagram for Combination
Potable / Space Heating Installation.
f Hot Water Supply to House
Tee Fitting must be Installed as
shown. This insures that any an
in the water lines wa be purged
through the domestic water
faucets and showers.
t From HOT outlet
on water healer
VERTICAL HOT WATER SUPPLY LINES
Tee Feting must be installed as shown.
This hawse that any ate h t e water Ines
el be paged hoop the domestic water
tomb and shams
From HOT outlet
on water healer
4-
Hot Water
to Heating that
HORIZONTAL HOT WATER SUPPLY LINES
A WARNING
When this System requires water for space heating at elevated temperatures (above 125' F), a
mixing or tempering valve must be installed In the hot water supply line to the house in order
to reduce the SCALD HAZARD potential .
A WARNING i
If this water heater is installed in an application intended to supply domestic hot water needs
and hot water for space heating purposes, DO NOT connect the heater to an existing Heating Unit
or components of a heating system that have previously been used with a non potable water sys-
tem. Toxic chemicals such as those used for boiler treatment may be present and will contami-
nate the potable water supply causing possible health risks.
IA WARNING
If this water heater is installed in an application intended to supply domestic hot water needs
and hot water for space heating purposes, NEVER introduce toxic chemicals, such as those used
for boiler treatment, into this system.
A CAUTION
Any piping or components used in the installation of this water heater in a combination potable
and space heating application MUST be suitable for use with potable water.
14
l
NOTICE'
ASTALLATIONS IN THE STATE OF CALIF
California Law requires that residential water heaters must be braced, anchored or strapped to resist falling
or horizontal displacement due to eathquake motions. For residential water heaters up to 52 gallon capacity,
a brochure with generic earthquake bracing instructions can be obtained from:
OFFICE OF THE STATE ARCHITECT
400 P Street
Sacremento, CA 95814
Telephone: (916)324 -5315
or ask a water heater dealer. However, applicable Local Codes shall govern installations. (For residential
water heaters of capacity greater than 52 gallons, consult the local building jurisdiction for acceptable brac-
ing
installations)
••'
•.;
• - •
• • 1
•
• . ' .
August 20, 2001
Ms. Candice Gallagher
2800 Thorndyke Av W
RE: Permit Status M01-005
Site Address: 4051 S 148th St.
• Dear Ms. Gallagher:
In revi our current permit files it appear that your permit for replacement of gas water
heater at Sivertz residence issued on January 5, 2001, has not received a final inspection umofthe
date ofthis letter by the City ofTukwila Building Division.
Per the Uniform Building Code and/or Uniform Mechanical Code, every permit issued by the
building officiai under t provision of this code shall expire by limitation and become null and
void if the building or work authorized by such permit is not commenced within 180 days from
the date of such permit, or if the building or work authorized by such permit is suspended or
abandoned at any time after the work is commenced for a period of 180 days.
Based on the abov ifa final inspection is not called for within ten (10) business days from the
date ofthis letter, the Permit Center will close your file and the work complet d to date will be
considered non-complying and not in conformance with the Uniform Building Code and/or
Mechanical Code.
Please contact the Permit Center at (206) 431-3670 if you wish to schedule a fina inspection.
Thank you for your cooperation in this matter.
Si
A. Stetson
• Permit Technician
City of Tukwila
Steven M. Mullet, Mayor
Department of Community Development Steve Lancaster, Director
X. a
Duun*OrVfin Building Official
_•'� ,.• • , _•Th • '.
6300 Southcenter Boulevard, Suite 11100 • Tukwila, Washington 98188 • Phone: 206-431-3670 • Fax: 206-431-3665
•