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HomeMy WebLinkAboutPermit M01-073 - WOLD JOELOCT - 7 .2002 City of Tukwila Community Development / Public Works + 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Address: 3203 S 136 ST Location: Parcel #: 886400 -0280 Contractor License No: TENANT JOEL WOLD 3203 S 136 ST, TUKWILA WA 98168 OWNER WOLD JOEL D 3203 S 136TH ST, SEATTLE WA 98168 CONTACT CANDICE GALLAGHER 2800 THORNDYLE, SEATTLE WA 98199 ******************************************** * * * * * * * * * * * * * * * * ** * * * * * * * * * * * ** Permit Description: LIKE FOR. LIKE CHANGE OUT OF 50 GALLON GAS WATER HE ATER. Permit No: M01 -073 Type: B -MECH Category: RES UMC Edition: '97 Valuation: .00 Total Permit Fee:, 42.69 * * * * * * * * * *. * ****** * * * * * * * * * *" * * * * * * * * * * * * * ** * * ** / � I 01. a. —6 / MECHANICAL PERMIT (206) 431 -3670 Status: ISSUED Issued: 04/20/2001 Expires: 10/17/2001 Phone: Phone: (206)000 -0000 it Center Auth•r.ized Signatures Date hereby certify t at I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work "will be complied with, whether specified herein or not The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction : or the performance of work." I am authorized to sign for and obtain this building permit. , Signature:_} £ � t C Date: L„J O. fr L Name : __ �I_1(JLLI�- r s 1 Title: 006 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. 1 0 1 ■ N LL) W 0' a ea 2 • O N w w. C O w z' CO z Project Name/Tenant: i_ _ F ` 1' T I- I. A'r ,. 1!' , .•,,; Value o Mechanical Equipment: Site Address D j3 ^ 1 c ityi AZip: rcel M6rrLber: Print name: (� � Y c � t Property Owner: 1 u 3 " — '� "� � j Fax #: ( Phone: 061.0 ) j -(pa-as Street Address l Address: City /State/Zip: City State/Zip: Fax It: ( ) Contractor: 1�/ i C� > City 5 t�e1p: y Phone Fax #: ( ) r C 1 1 V�JoS�It .Y Street Address: $� ' f I ^�, ' ^ I AVS_ t k` Le/ Contact Person: t CK 0 Phone: (gyp ) --1 $ -(.0q . ). la.�atire Street Address: City State/Zip: Fax #: ( ) 18 L i N e i - N E I : O R r A U T H O R I N T i ' " • . ` I • ; ' ' . i . :1 ..1. :a „ Z E D ' A G E F ` 1' T I- I. A'r ,. 1!' , .•,,; Signature: r IZ p as_ \ Cam- -' Date: 1 e I j t Print name: (� � Y c � t Phone: ( " — '� "� � j Fax #: ( ) Address: City /State/Zip: Mechanical Permit Application CITY OF 7 'KWI LA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 R STAFF USE ONLY Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. ECHAiiICAL:PERMIT REVIEW AND APPROVAL REQUESTED :.(TO RE,FILLED;OUTBYAPPLICANT) Description of work to be done (please be specific): Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H-4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. RECEIVED CITY OF TUKWILA APR 2 0 2001 PERMIT CENTER Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Date application accepted: s Date applicati s n expires: Application taken by: (initials) II I b id 11/2/99 mech perml.doc ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. -.:71/3/99 • miscps Ldoc SIDENTIAL: Two complete sets of attachments required with application submittal Submittal Requirements Heat loss calculations or Form H -6. Equipment specifications. Installation of.Gas Fireplace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. Change -out or replacement of existing mechanical equipment Narrative of work to be done, including modification to duct work. NOTE: Water heaters and vents are included in the. Uniform Mechanical Code - please include any water heaters or vents being installed or replaced., Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. ddres 1.36. Suite: enant :. JOEL 140LO ;. Type: B-MECH `'Parcel # 886400 -02880 Fetmit No: '1101 -073 tatus: • "ISSUED App l i ed : 04/20/2001 Issued: 04/20/2001 • 4.'k •k •k'k `k'k. k •k •k •4 •k •k •k •k k •k t4 ,t1 •k •k •!c,•k •k .-k •k •k k •k •k k * •k k 4 •k •k k •k •k •k k F. k k •k :4 •k :k •k •k * A k •& /.:4 •k • , •A 1 4 •k 4 k * k 4k •. •k •k 'k Permrt, Condit.ior'rs 1. ,.No•chanaes.wi 4 ll be. Made to the, plans unless aPproved•by :the. • Engineer and the Tukw #,la S��tiidin +� Division. • • `Al 1: permi is . i ripe 4t.i uri records . and approved, plans sha l 1 be. . a vailable at,..the iob : s,,ite prior to :the start of any con - s:t ruetio'n Thee document were to be ma'.inta1ned and <.aVal 1. - • able uriLil. f ina.l iri5r.e'ctian :approval' i� t All; t?a'nstructtton to • be done `1n conformance t�<it�h • approved b rahs f ' and rke ; q uiremcnt�F : of�rthetnifor°m Buildi'nq Code. C i9'7 Ed .lion). amended', Uniform 116664.n I Ca COdi /1 Edition)•: iii Wa.5h1t'a ° St ate 18n °er4y Code (1•9 4 Catiii`tlon) { alld ``i"he iss uance of a permit or ; pprov of p t ;: 1..ans apecit i i �tion and utation� • d sh l l riot l be Gun stt,rueti td. be a> per.mit�;for�; or .ari 'Approval, at nv vlolation %it ,artiv of the ;l'o, rovisjo:ns of the Lbui iciir? l . .' a�n_y g c� cie or of' • then crdin�atic of the 'iur ��.cirction. No pe esiynin' to .4.4e:' a'uthori t, r wto violate or cancel the prom S1456 of •s • code Marfufacturers instalflat`ion••in tfuctions required. on r� t : het, b'ci'i ; i ci i• ry q , i; n Yp e c t o r s ,. r ev .i e w c � h eby dirt iifv "that I have meat! the,e conditions and wr i 1, comply ri ;th them as outlu ne'd FA I ..; Ions f law: and urd nanc.es governing work w1:11. :be compl ied w th. Whether specified herein or� not e Sr rxtlriq of 'tipis PPerntit does, notl'pr es.ume to give eutl»r i ty t4. te °or can,ce l the or local laws e U gat inq' construction or the m d, peri orance of` word, . tv 111 0 g co uj CO W g a . W z � 0 W 1-: ui 0 ; u i 0r— Ui . Zr O . z . , - , , . . , , : * . . 4 . ** 4 k**4E h. * **k **AAds, **. * x kA'; *y 0•.:,:i.';:,::: OF TO ICWILA t1 . RAW'MI f *hA k.1 ** * *4`.•A * **,** 4*** k**** A** **** **h *.*r * ****h**** * *k* T.k ONM�Z:T : :'0u ntb r R019: mu : 94:89.:.Aairit :`. 42' 6:`-9.,04/2,0/9.1.•09:2 P. :.:. P urim ,: Mtatf•ad :- tNo:t.atiQr7: NDF::: ' Iivi't JT)) !' :i,mit Nn 1101-0.73 Type: :13:- MECH: 14CCHANICHL PERMIT f r c e1`.Na : 0064.09 02,8Q jAd dre � 2 .: 30 3 S 1f3 :ST fatal Fees 42 6'9 Pav nerft, 42 69 TGt 1 ;'ALL.: !'mta ; 42..6.9 13.1 1 �ince : :-00 * , A * *k*fi *A'*,*k* **A'***sitdo*A4c 4. * *k*AA*4 k *•h*******:4 *doit*A**4 ** *** ceount ,`Carde. Dest :Tip1;ion Amount 0 O. : ,,.. �0 FLAN CHECK .c. RES 8. • 0 0f ` 322 100 MECHANICAL °. RES 3.4,1:5 Y s. Pr ectt _ wo ff Ty c n � specuo Addres Date Called Special Instructions: Date Waned 1 I I 0 A . Requerster 0 14( / Pho3Olo — 37 G �J INSPECTION RECO Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 Approved per applicable codes. PER •'^ (206)431 -3670 Corrections required prior to approval. COMMENTS: /,1 -J j r-r C 'S 771— / o/ lJ / C �/h r/ / GI /1 r - t— o s r /7 I, /.r /7 6A (tea h-► r � ,tea >/ t -, h 6 :".- � // 1 lnspector: Date: /0 $47.00'REINSPECTION'EE REQUIRED. Prior to inspection, fee must be paid at b300 Southcenter Blvd., Suite 100. Call to schedule reinspection. 1 Re c elptNo. : 'Date: Projec : Type of I nection '.Address: .00 v.5' /36 .S•r* Date called. -5.' —• y — Z ' Special instructions: Date wan / ted: 6m/ Request r : � /- ,� Gv Pho '4V/) �V G.�es Approved per applicable codes. ,.rrr•: INSPECTION RECOku Retain a copy with permit '..'INSPECTION NO. CITYOF TUKWILA BUILDING DIVISION 300 Southcenter Blvd, #100, Tukwila, WA 98188 PERMIT NO. (206)431 -3670 0 Corrections required prior to approval. COMMENTS: Ct4^ h .6"1/bA A spect } Date: .00 REINSPECTION I EE Ppor to inspection, fee must be paid t 6300 Southcenter Blvd., S te 100. Call o schedule reinspection. Receipt No: Date: Vii. �.`..,.:+.'Yii' � E �...:..• �:.. Pro' ct: T qecn: Dad: / bA t iO A ress: 03 C • Iv Special instructions: .�U � l C,G� 't / /� . Date wanted: Q is /Qr p . Reque r. • (1,..1 e INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 :Approved per applicable codes. INSPECTION RECO Retain a copy with permit Corrections required prior to approval. / / $47.00 REINSPECTION REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: 11401 PERMIT NO. (206)431 -3670 Date: /9_,5---_4 Project: n W(7,(1ti = S i_hCQ Type of Inspection: / rr ,,2nS /3/ S ' Dat i0/5 /n Special'.instr ctions: .- Date w ted: 10 / /CSI QV R pester: (a vim.@ (QQ--J Phone: INSPECTION NO CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd #100, Tukwila, WA ,981 INSPECTION REC Retain a copy with permit l t i Mal= 6 73 PERMIT NO..` .(206)431 -3670 Approved per applicable codes. 74 Corrections required prior to approval. COMMENTS: ) f SsP t ,sw l C , S` r"o 1 hP e4 $ 40 L4 )c l 1 s rQrieNle L° t u n� "t 1_5 v i° \O`I- ACCP 'k jJp � S PrPa ' o t ! o . 5�, � ' I CP�-I Y'o 111 1 ; 9 LA pot e - 4- S Date: B-0) 0 $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Soutlicenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: Side Inlet — Direct Vent Gas Water Heater For Manufactured Housing Installations USE & CARE MANUAL WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR Printed In USA • The purpose of this manual is twofold: for the installing contractor, to provide re- quirements and recommendations for the proper installation and adjustment of the water heater, and for the owner - operator, to explain the features, operation, safe- ty precautions, maintenance and trouble shooting of the water heater. This manu- al also includes a parts list. It is imperative that all persons who are expected to install, operate or adjust this water heater read the instructions carefully so that they may understand how to do so. Any questions regarding the operation, maintenance, service or warranty of this water heater should be directed to the entity from whom it was purchased. If addi- tional information is required, refer to the section on How to Obtain Service Assis- tance. Do Not Destroy this Manual. Please read carefully and keep in a safe place for Future Reference. A WARNING: If the information in these instructions is not followed exactly, a fire or explosion may resuft causing property damage, personal injury or death. ;A;.FOR YOUR SAFETY! - Do not store or use gasoline or other flamma- ble vapors or liquids or other combustible materials in the vicinity of this or any other appliance. To do so may resuft in an explosion • or fire. t' — WHAT TO DO IF YOU SMELL GAS • . Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to th, ; p aqu- al. Installation and service must belperformed by a qualified installer, service ay2o6 thg gas supplier. ',Recognize this symbol as an Indication of Important Safety In- formation! A PROPOSITION 65: This appliance contains fiberglass insulation. , Respirable particles of fiberglass are known to the State of California to cause cancer. Exhaust gas from this appliance contains chemicals, including Carbon Monoxide, known to the State of California to cause birth defects or other reproductive harm. ?AOI01 PERMIT 1 AP10000.10 (1/98) tY U� c.) 0 co 0, co w : co w 0 '. g a N v z 1- 0 zt--° 11.1 uj U O 0 N w w U ; ti F" : O : iii Z o s o ' z A g eneral Safety Precaut. Jns Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular attention to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bod- ily injury or death . Should you have any problems understanding the Instructions in this manual, STOP, and get help from a qualified installer or service technician or the gas supplier. 1A.WNING Gasoline, as well as other flammable materials and liquids (adhesives, solvents, etc.), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials any- where near or in the vicinity of a water heater. Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in property dam- age, bodily injury, or death. A DANGER Failure to install the draft hood and properly vent the water heater to the outdoors as outlined in the Venting Section of this manual can result in unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, never operate this water heater unless it is properly vented and has an adequate air sup- ply for proper operation. Be sure to inspect the vent sys- tem for proper installation at initial start -up; and at least annually thereafter. Refer to Maintenance section of this manual for more information regarding vent system inspections. A DANGER A Vapors from flammable liquids will explode and catch fire causing death or severe bums Do not use or stone flammable : products such as Ins, solvents or adhom in the same room or sna near the water healer. i Keep flammable products: 1. far away from heater, 2. In approved cortaknrs, 3. tightly closed and 4. out of children's read. InsteNation: Do not Install water heater where flammable products will be stored or used unless the main burner and pilot flames Water heater has a main burner and pilot flame. The pilot flame: 1. is on all the time and 2. will Ignite flammable vapors. 1 c be seen, 2. are heavier than air, 3. go a long way on the floor and 4. an be carried from other rooms to the pilot flame by air currents. are at least 18" above the floor. This will reduce, but not eliminate, Ign d by the vapor burner or pilot flame. Read and follow wslsr heater warnings and Insbuction s. If owners mental is missing, contact the realisr or manufacturer. 2 A DANGER LIQUEFIED PETROLEUM MODELS — Propane, or LP gas, must be used with great caution. • It is heavier than air and will collect first in lower areas making it hard to detect at nose level. • Make sure to look and smell for LP leaks before attempting to light appliance. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too. • Gas detectors are recommended in LP applications and their installation should be in accordance with the manufacturer's recommendations and /or local laws, rules, regulations or customs. • It is recommended that more than one method be used to detect leaks in LP applications. IF LP GAS IS PRESENT OR SUSPECTED: • DO NOT attempt to find the cause yourself; • DO NOT try to light any appliance; • DO NOT touch any electrical switch; • DO NOT use any phone in your building. • Leave the house immediately and make sure your fami- ly and pets leave also. • Leave the doors open for ventilation and contact the gas supplier, a qualified service agency or'thelite department. • Keep the area clear until the service call has been made, the leak is corrected, and a qualified agency has determined the area to be safe. A WARNING Both LP and natural gas have an odorant added to help detection. Some people may not physically be able to smell or recognize this odorant. If unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade ", which causes the odorant to "fade ", or diminish in intensi- ty can also hide or camouflage a gas leak. A DANGER This water heater is supplied with a Thermostatic Gas Valve that is convertible from Natural gas to LP. Be sure to read and carefully follow the Conversion Instructions included in this manual when converting the valve from one type of gas to another. After conversion, be certain that the gas type supplied to the heater is the type that the valve has been converted for (LP for heaters converted to 4 LP use , and Natural for heaters converted to Natural use). This water heater will not operate safely if connected to a fuel type other than the one the gas valve is converted for. Temperature Time to Produce Serious Burn 120° F. More than 5 minutes 125° F. 11/2 to 2 minutes 130° F. About 30 seconds 135° F. About 10 Seconds 140° F. Less than 5 seconds 145° F. Less than 3 seconds 150° F. About 11/2 seconds 155° F. About 1 second A ueneral Safety Precautions WATER TEMPERATURE ADJUSTMENT - Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater's thermostat. Water temperatures above 125 °F. can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. NOTE: Households with small children, disabled, or elderly persons may require a 120 °F. or lower thermo- stat setting to prevent contact with "HOT" water. O DANGER Water temperature over 125 °F can cause severe burns instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. See instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are available, see manual. Maximum water temperatures occur just after burner has shut off. To find hot water temperature being deliv- ered, turn on a hot water faucet and place a thermome- ter in the hot water stream and read the thermometer. The following chart may be used as a guide in deter- mining the proper water temperature for your home. TIME / TEMPERATURE RELATIONSHIPS IN SCALDS The temperature of the water in the heater can be regu- lated by setting the temperature dial on front of the thermostat. To comply with safety regulations the ther- mostat was set at its lowest setting before water heater was shipped from the factory. The illustration below details the approximate water temperature for each mark on the Thermostat Temperature Dial. "Danger Range" A tli DANGER Table courtesy of Shriners Bum Institute "Safety Range" 120 °F. (Approx.) 110 °F. (Approx.) 100 °F. (Approx.) 90 °F. (Approx.) 80°F. (Approx.) 70 °F. (Approx.) 60°F. (Approx.) There is a Hot Water SCALD Potential if the thermostat is set too high. Mixing valves for reducing point of use water tempera- ture by mixing hot and cold water in branch water lines are available. Contact a licensed plumber or the local plumbing authority for further information. Introduction 1A WARNING Read and Review this entire Manual with special emphasis on the Combustion and Ventilation Air Section (Items 3.5 on page 4.6) and Operation Section (Pages 8.10) prior to any installation work. This appliance must be installed in accordance with the Manufactured Home Constriction and Safety Standard (Title 24, CFR; Pad 3280), the following instructions, local codes and utility company requirements goveming the instal- lation of water heaters in manufactured homes (mobile homes), and/or in the absence of local codes, the latest edition of The National Fuel Gas Code, ANSI Z223.1. This water heater is of the direct vent (sealed combustion system) type. All air for combustion is is obtained from the outside atmosphere through the Air Inlet Assembly, and the products of combustion (flue gases) are discharged directly to the outside atmosphere through the Gas Vent Roof Jack Assembly. Because the water heater is of the sealed combustion type, a vent hood is not required between the water heater and the vent connector extension. The water heater is Underwriters Laboratories, Inc. listed for installation with the following field installed parts: Gas Vent Roof Jack Assembly, Air Inlet Assembly, Clamps, and Strapping. These field installed parts are shipped with the water heater and must be installed in accordance with these instructions. No other roof jacks or air inlet assemblies are approved for installation of this water heater. ' LOCATION A. Install the water heater with minimum clearance from combustible con - struction of 4 in. from front, 0 in. from sides and back, 6 '4 in. from vent con - nector, and 24 in. from ceiling. If clearances stated on Instruction /Warning label, located on front of heater differ from the aforementioned clearances, 1. INSPECT SHIPMENT Inspect water heater for possible shipping damage. 2. PLACEMENT OF HEATER — Locate the heater as desired, making certain that the minimum clearances outlined in the Location portion ' of the Introduction' Section of this manual are observed. 3. OPENINGS FOR AIR INLET AND GAS VENT ROOF JACK ASSEMBUES — (Refer to Figure 2.) Cut a 74 in. diameter hole in the ceiling and roof directly above the flue of the water heater. Remove the water heater and drop a plumb line from the center of the hole in the roof to the floor. Mark this water heater center point on the floor. Mark a 'new point' on the floor 4'/ in. toward the front from the water heater center point for a 30 gallon model, or 5'/ in. toward the front from the water heater center point for a 40 gallon model. . For a 50 gallon model, mark a 'new point" 4 %in. to the right and 4'/ in. toward the front from the water heater center point. Cut a 4% in. ' diameter hole in the floor and underside sheathing using the 'new point' as the hole center. 4. AIR INLET ASSEMBLY — (Refer to Figure 2.) To accommodate variations of installation configurations, the Air Inlet Assembly sup- plied with the water heater is adjustable. To adjust it, measure the distance from the 4% in. diameter hole in the floor (refer to step 3 above) and the approximate midpoint of the space between the bot- tom sheathing and the ground, and record the dimension. 4 install heater according to the clearances stated on the Instruction / Waming label. The water heater may be installed on combustible flooring, but not directly on carpeting. If the water heater must be installed on car- peting, place a wood or metal panel beneath the water heater extending beyond its full width and depth at least 3 in. in all directions. If the water heater is installed in an alcove or closet, the entire floor must be covered by the panel. The water heater may be installed in a closet with a minimum width of 16 in. and depth of 20 in.. Front clearance for inspection and ser- vicing of the water heater must be provided. A WARNING "Combustible construction" refers to adjacent walls and ceilings, and should not be confused with combustible or flammable products and materials. Combustible and/or flammable products and materials should never be stored in the vicinity of this or any gas appliance. A CAUTION Provisions should be made so that in the event the water heater or one of its fittings were to leak, the resulting flow of water will not cause dam- age to the manufactured home. A CAUTION DO NOT subject the water heater to any water distribution system air pressure test The water heater should either be isolated with valves at the inlet and outlet water connections or disconnected during the test Failure to properly Isolate the water heater during an air pressure test presents a hazard to life and property. With a water pressure test the a water heater need not be isolated. ,„ 4 �, . l .,;,_„ , Installation Adjust the telescopic lower tube of the inlet assembly until the dis- tance between the bottom of the floor flange to the bottom of the tele- scopic tube is equal to the dimension below the floor recorded earlier. With the tube adjusted to the correct length, secure the lower tele- scopic tube in place with the screws provided. A silicone rubber seal- ing band is provided with the inlet assembly, and must be pulled up over the joint between the tubes to ensure a leak proof seal. Now drop the Air Inlet Assembly into the 4% in. diameter hole in the floor. DO NOT fasten in place at this time. Relocate the water heater so the air inlet collar, that extends below the water heater bottom pan, aligns with the Air Inlet Assembly tube projecting through the floor. Close off the opening between the top of the Air Inlet Assembly tube and the water heater air inlet collar with the clamp provided. Align the water heater flue with the opening previously cut in the ceil- ing and roof. Secure the Air Inlet Assembly floor flashing to the floor with the screws furnished with R. The opening around the Air Inlet Assembly and the bottom sheathing must be sealed to prevent the entrance of rodents. When the mobile home is tightly skirted, an air inlet opening in the skirt must be provided. The opening must have a minimum free area of at least 9 square inches. If the opening is screened or covered with a louver, the total free area must be at least 9 square inches. 4; • • Rod Jade • '' ...PIN 'x' 'Y' . AP12032E1' AP12032C' AP12032D' AP12032E d 96' Min. /126' Max. 112' Min. /154' Max. 130"MIn. / 189" Max. 94' Min. /106' Max. 16' Min. / 32' Max. 30' Min. /60' Max. 48" Min. / 95" Max. 12' This appliance nest be installed in accordance with the Manufactured Home Construction and Safety WAIN d (1Ms 24, Cfgi; Pat 3210), the following Instructions, local codes and Way company requirements gowning Me frtNaMatlon d we* healers In m nufactured homes (mobile homes), ardor In the absence of local Oahe, tins bled edllon of The Irationel Fuel Gee Code, ANSI Z223.1. This waMr haler complies with Section 3290.707(d) (2) of H.U.D. Mobile Home Construction and Safety # 24' Minimum clearance between top of water heater and ce0 ng. • 33' k num distance between top of water . healer and 'Must be Installed below ceiling' line on Roof Jack Modal* Length Rod Jades A Fbad Length Roof Jacks Root Jack (Supplied in a separate carton) Installation 4 24' Min. • 33' Max. • j NNINN 15 3 /4' for 30 Gallon 17 V/i for � — 40 Gallon 19 3 /i for �— 50 Gallon HOP L Ifre 41 Hot Outlet 5 Roof Flange Root Ceiling Figure 1. — Required method for supplying air for Combustion and Ventilation. 5. GAS VENT ROOF JACK — (Refer to Figure 1.) The Gas Vent Roof Jack Assembly supplied with this water heater has a multi piece tele- scopic vent connector pipe consisting of an upper, center and lower section that must be pre-adjusted according to the following direc- tions prior to final installation of the roof jack. With water heater positioned under openings in ceiling and roof, measure and record the distance from highest point on roof opening to top pan of water heater. Remove the Roof Jack from its carton, NOTE • All sizes of Roof Jacks supplied with this heater have adjustable M Roof Flange to accommodate installation on pitched roof. Maximum roof pitch is 5r/2.12 Telescopic Vent Connector Pipe (Supplied with Roof Jack) Silicone Rubber Seal (Supplied with Roof Jack) Clamp (AE28924) Supplied with Heater Temperature & Pressure Relief Valve (Supplied with healer) See Fig. 3 Access Door (Right or Left) No Openings Required Cold Inlet Drain Valve Clamp (AE28924) Supplied with Heater S.M. Screws to Secure Flashing to Floor Adjustable Tilt Roof Range 25° Max. 5 -12 Pitch) Silicone Rubber Seal (Supplied with Air Inlet Assembly ) Air Inlet Assembly (Supplied in carton with Roof Jack Assembly.) (P/N AP12032 — Adjustable from 11' to 22`) Optional 6' Fixed Length Air Inlet Assembly (PIN AP12019B — Supplied in separate Carton) NOTE: Opening of Air Inlet Assembly must be below bot- Ground Level torn sheathing and unobstructed to provide adequate combustion air supply to heater. • NOTE . A Roof Jack Extension Kit (Part Number AP12021) is available for certain installations where local codes require the Roof Jack to be installed above the peak of the roof. Installation instructions are provided with the kit. and extend the center section of the telescopic vent connector to its maximum length by grasping the uppermost section of pipe and slid- ing the center section of pipe downward. A silicone rubber sealing band is provided on the uppermost section of pipe, and must be pulled down over the joint between the tubes to ensure a leak proof seal. Then extend the lower section of the vent connector pipe in the same manner until the length from the underside of roof flange to the end of the vent connector pipe is approximately six (6) inches less than the distance measured from the roof to the top pan of the atu �'ban';frit�lt3i For 50 G ton Haller ONLY!' 4'l0 to right of center me of heater of 4 3 /0 towards front of Figure 2 — Hole Location Diagram heater. A silicone rubber sealing band is provided on the center sec- tion of pipe, and must also be pulled down over the joint between the tubes to ensure a leak proof seal. Apply a non- hardening mastic on the roof around the previously cut hole to form a weather tight seal with the roof flange of the Roof Jack Assembly. Insert the roof jack through opening in roof from above, and fasten the flashing to the roof using the pre - punched holes in the flashing. (The root flange is adjustable to accommodate installation on a pitched roof, maximum allowable pitch is 5 -12). Apply addi- tional non - hardening mastic as required to complete the weather seal. Center Point of Heater FRONT OF HEATER Center Point of Heater With Roof Jack in place and secured to the root, insure that the line on the larger, outer tube of the Roof Jack, which is marked "INSTALL WITH THIS LINE BELOW CEILING" is properly located below the ceiling line. It may be necessary to slide the lower section of the outer tube down and through the opening in the ceiling to ensure that the line Is below the ceiling. Now extend the lower section of the vent connector pipe by grasping Installation 6 ALTERNATE SEDIMENT TRAP LOCATION To Gas Supply Sediment Trap To Gas Supply Manual Gas Shut -Off Sediment Trap Ground Joint Union or ANSI Design Certified Semi-Rigid or Flexible Gas Appliance Connector Thermostat Drain Valve Jacket Door Hot Water Outlet To Fixtures Roof Jack Air Inlet Assembly Vent Connector Extension Clamp Flue Baffle (Underneath) Anode Temperature and Pressure Relief Valve Relief Valve Discharge Line to Suitable Drain To Cold Water Supply 4 Figure 3 — Typical installation the center section of pipe, ensuring that the silicone rubber seal remains in position over the joint, and sliding the lower section of pipe downward, over the flue pipe protruding above the water heater's top pan. Be sure to leave approximately 1/16" to 1/8" of flue pipe exposed below the lower section of the vent connector pipe to ensure a good sealing surface for the gasket. To complete the Roof Jack Assembly installation, position the gasket material and clamp (sup- plied in carton with water heater) around the intersection of the flue pipe and the lower section of the vent connector pipe, and tighten the clamp as required to provide a good seal at the joint . 6. SECURING WATER HEATER — Refer to Figure 1. Secure the two front legs of the water heater to the floor using the two long screws furnished. Attach the bracket (AP11154) to the top pan of the water heater and fasten the bracket to the adjacent walls on each side. 7. WATER SUPPLY PIPING — Refer to Figure 3. Water pipe connections (3/4" NPT) are clearly marked "HOT' and "COLD." The use of unions is recommended in both the hot and cold connecting lines, so the water heater may be easily disconnected for servicing if necessary. Install a shut -off valve in the cold water line near water heater. Determine if there is a check valve in the cold water supply line. It may have been installed as a separate component or it may be part of a pressure reducing valve, water meter or water softener. re U U co , N w 0 u co tu cl U� w w . U. O W Z O I— z A check valve located in the cold water inlet line can cause a "dosed' water system. A closed system prevents the water, as it is being heated, from expanding back into the cold water suppy line. Pressure can build up within the heater causing the relief valve to operate during a heating cycle. This excessive operation can cause premature failure of the relief valve and pos- sibly the heater itself. Replacing the relief valve will not correct the problem. A method of prevent- ing pressure build -up is to install an expansion tank in the cold water supply line between the heater and the check valve. Contact your installing contrac- tor, water supplier, local plumbing inspector or plumbing supply house for assistance. 8. REUEF VALVE — A new combination pressure and temperature relief valve, complying with the Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI 721.22, must be installed in the opening provided on the water heater, at the time of installa- tion. (Refer to Fig. 3.) No valve of any type should be installed between the relief valve and the tank. Local codes shall govem the installation of relief valves. The pressure rating of the relief valve must not exceed 150 PSI, the maxi- mum working pressure of the water heater as marked on the rating plate. The BTUH rating of the relief valve must equal or exceed the BTUH input of the water heater as marked on its rating plate. Connect the outlet of the relief valve to a suitable open drain. Piping through the floor of a manufactured home (mobile home) is satisfactory. The open- ing around the discharge line, where it passes through the floor must be sealed to resist the entrance of vermin. Piping used should be of a type approved for hot water distribution. The discharge line must pitch downward from the valve to allow complete drain (by gravity) of the relief valve and discharge line, and be no smaller than the outlet of the valve. The end of the discharge line should be protected from freezing. No valve of any type, restriction or reducer coupling should be installed in the discharge line. 9. GAS SUPPLY PIPING — The branch gas supply line to the water heater should be clean 1 /2" black steel pipe or other approved gas piping material. A ground joint union or ANSI design certified semi -rigid or flexible gas appli- ance connector should be installed in gas line close to the water heater, and a manual gas shutoff valve should be installed in the gas line prior to the union. The manual gas shut -off valve should be within 3 feet of the water A. Location ❑ Proper clearance from combustible surfaces observed and water heater not installed on carpeted floor. ❑ Sufficient fresh air supply for proper operation of water heater. O Provisions made to protect area from water damage. ❑ Sufficient room to service water heater. O Water heater securely anchored. B. Water Supply ❑ Water heater completely filled with water. 0 Water heater and piping air vented. O Water connections tight and free of leaks. Installation 7 heater and readily accessible for turning on or off. A sediment trap should be installed at bottom of the gas line. (Refer to Fig. 3) Compound used on threaded joints of the gas piping must be of the type resistant to the action of liquefied petroleum gas. Use compound sparingly on male threads only. Do not use excessive force (over 31.5 Ft Lbs.) in tightening the pipe joint at the thermostat inlet, particularly if teflon pipe compound is used, as the valve body maybe damaged. The inlet gas pressure to the water heater must not exceed 14" w.c. for Natural or L.P. gas. For purposes of input adjustment, the minimum inlet gas pressure (with main burner on) is shown on the water heater rating plate. If high or low gas pressures are present, contact your gas supplier for correction. Check the markings on the water heaters rating plate to be certain the type of gas being furnished corresponds to that for which the water heater is built. The water heater can be converted from natural gas to LP gas or vice versa. See the Conversion Instructions Section of this manual. 10. LEAK TESTING —The water heater and its gas connections must be leak tested at normal operating pressures before it is placed in operation. Turn on the manual gas shut-off valve near the water heater (Refer to Fig. 3). Use a soapy water solution to test for leaks at all connections and fittings. Bubbles indicate a gas leak that must be corrected. The water heater facto- ry connections to the thermostat should also be leak tested after the water heater is placed in operation. A WARNING Do not use open flame to test for gas leaks, as bodily Injury, property damage or death could result =A=-' PRESSURE TESTING THE GAS SUPPLY SYSTEM — The water heater and its manual gas shut -off valve must be disconnected from the gas supply piping system during any high pressure testing of that system at pressures in excess of X psig (14"W.C.). The water heater must be isolated from the gas piping system by closing the manual gas shut -off valve (Refer to Fig.3), during any pressure testing of the gas supply piping at pressures equal to or less than f psi (14" W.C.). Installation Check List C. Relief Valve ❑ Temperature and Pressure Relief Valve properly installed and discharge line run beneath mobile home. D. Gas Supply ❑ Gas line equipped with shut -off valve and union: ❑ Approved pipe joint compound used. ❑ Soap and water solution used to check all connections and fit- tings for possible gas leak. E. Venting ❑ Flue baffle properly hung in top of heater's flue. 0 Gas Vent Roof Jack properly installed, . r• .. Operation Before operating this water heater, be sure to read and follow the instructions on the label pictured below and all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in unsafe operation of the water heater resulting in property damage, bodily injury, or death. Should you have any problems reading or following the Instructions In this manual, STOP, and get help from a qualified person. 1. LIGHTING PROCEDURE • Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat. WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE PUTTING THIS APPLIANCE INTO SERVICE— Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: l• Do not try to light the appliance. Do not touch any electrical switch; do not use any . phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. OPERATING INSTRUCTIONS 1. STOP! READ THE SAFETY INFORMATION ABOVE ON THIS LABEL. .$23.TURN GAS COCK KNOB CLOCKWISE TO ' OFF' POSITION. RED BUTTON FOR YOUR SAFETY READ BEFORE OPERATING GAS COCK KNOB INDEX TEMPERATURE DIAL 3. TURN TEMPERATURE DIAL COUNTER CLOCKWISE I TO LOWEST SETTING 4. REMOVE OUTER JACKET DOOR. 5. WITH A PHILLIPS SCREWDRIVER, REMOVE TWO - SCREWS FROM RIGHT SIDE OF HINGED INNER DOOR, THEN OPEN. 6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS, STOPI FOLLOW 'B' IN THE SAFETY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO THE NEXT STEP. 7. FOLLOW THE METAL TUBES FROM GAS CONTROL THERMOCOUPLE THRU DOOR OPENINGS. THE PILOT IS LOCATED DIRECTLY I' BELOW THE BURNER HEAD ON THE RIGHT HAND SIDE. PILOT BURNER TO TURN OFF GAS TO APPLIANCE 1. TURN TEMPERATURE DIAL COUNTER CLOCKWISE ,` TO LOWEST SETTING. 2. TURN GAS COCK KNOB CLOCKWISE \ TO 'OFF POSITION. • If you cannot reach your gas supplier, call the fire de- partment. C. Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas valve that has been under water. 8. TURN THE GAS COCK KNOB COUNTER CLOCKWISE I TO "PILOT" POSITION. 9. PUSH DOWN ON THE 'RED BUTTON' UNTIL IT COMES TO REST ON THE TOP OF CONTROL. IT MUST CLEAR THE NOTCH PROVIDED IN THE "GAS COCK KNOB ". HOLD "RED BUTTON" DOWN AND LIGHT THE PILOT WITH A MATCH. CONTINUE TO HOLD THE "RED BUTTON" IN FOR ABOUT ONE (1) MINUTE AFTER THE PILOT IS BURNING —WITH DOOR CLOSED. RELEASE BUTTON AND IT WILL POP BACK UP. PILOT SHOULD REMAIN LIT. IF IT GOES OUT, REPEAT STEPS 2 THROUGH 9. • IF THE BUTTON DOES NOT POP BACK UP WHEN RE- LEASED, STOP AND IMMEDIATELY CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER. • IF THE PILOT WILL NOT STAY LIT AFTER SEVERAL TRIES, TURN THE "GAS COCK KNOB' TO "OFF" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER. 10. ONCE THE PILOT FLAME IS ESTABLISHED REPLACE AND TIGHTEN THE (2) SCREWS IN THE RIGHT HAND SIDE OF THE HINGED DOOR. 11. REPLACE THE OUTER JACKET DOOR. 12. TURN "GAS COCK KNOB" COUNTERCLOCKWISE TO 'ON'. 13. TURN THE TEMPERATURE DIAL TO THE DESIRED SETTING. 8 ce 0 O LU N u_; O. . Z W U fit 0 Imo W W' U. O Z ` 0 Z. Temperature Time to Produce Serious Bum 120° F. More than 5 minutes 125° F. ilk to 2 minutes 130° F. About 30 seconds 135° F. About 10 Seconds 140° F. Less than 5 seconds 145° F. .. Less than 3 seconds, A tl()1 150° F. • About 1 seconds 1 .r rer ^cr 155° F. About 1 second , . .., A. Do turn off manual gas shut -off valve if water heater has been sub- jected to over heating, fire, flood, physical damage or if gas supply fails to shut off. B. Do Not turn on water heater unless it is filled with water. C. Do Not turn on water heater if cold water supply shut -off valve is closed. D. Do Not store or use gasoline or other flammable vapors and liq- uids, such as adhesives or paint thinner, in vicinity of this or any other appliance. If such flammables must be used, open doors and windows for ventilation, and all gas burning appliances in vicinity should be shut off, including their pilot lights, to avoid vapors ignit- ing. NOTE: Flammable vapors may be drawn by air currents from surrounding areas to the water heater. SAFETY PRECAUTIONS E. Do not allow combustible materials such as newspaper, rags or mops to accumulate near water heater. F. If there is any difficulty in understanding or following the OPERA- TION or MAINTENANCE instructions, it is recommended that a qualified person or serviceman perform the work. A CAUTION Hydrogen gas can be produced in a hot water system served by this water heater that has not been used fora long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. If hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the time it is open. 2. WATER TEMPERATURE SETTING — The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat. (Refer to Fig. 4.) The thermostat was adjusted to its lowest setting before water heater was shipped from the factory. A setting of 120 °F., or lower if local codes require, is recommended as a starting point. Red Button 140° F. ( Approx.) 150° F. (Approx.) 160° F. (Approx.) Gas Cock Knob 120° F. (Approx.) 110° F. (Approx.) 100° F. (Approx.) 90° F. (Approx.) 80° F. (Approx.) 70° F. (Approx.) 60° F. (Approx.) Figure 4. — Thermostatic Gas Valve The wide reference mark near °Warm" on rim of temperature dial, represents an approximate water temperature of 120 °F. The long wide reference mark, to the left, represents an approximate water temperature of 130 °F. Each reference mark above or below these points indicates an approximate change of 10 °F. Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater's thermostat. The lower the setting the greater the safety and savings in energy and operating cost. Operation 9 TIME / TEMPERATURE RELATIONSHIPS IN SCALDS A DANGER Table courtesy of Shdners Bum Institute There Is a Hot Water SCALD Potential if the thermostat is set toe high. NOTE: Households with small children or invalids may require a 120 °F. or lower thermostat setting to prevent contact with "HOT" water. - Maximum water temperatures occur just after burner .has off., To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the ther- mometer. Mixing valves for reducing point of use water temperature by mixing hot and cold water in branch water lines are available. Contact a licensed plumber or the local plumbing authority for further information,"' "" ' 3. ADJUSTMENTS — There are no user adjustments (othe?'than Ovate? temperature selection) required on this water heater. The theimostat ic gas valve is equipped for total regulation of the Main burner, and pilot gas pressures. The burner does not,(equlre adjustment. "• : �, 4. SAFETY CONTROLS — The thermostat is constructed with,a built in safety shut -off device designed to shut off the gas supply to the bum- Operation er in the event the pilot flame is extinguished for any reason. The thermostat is equipped with single use gas shut -off device that wit shut off the gas supply to the burner, if the water in the heater exceeds normal operating temperatures. Refer to the Troubleshooting Section of this manual, or contact your dealer for service. 5. EMERGENCY SHUTDOWN - A WARNING I Should overheating occur or the gas supply fall to shut off, turn off the manual gas control valve to the appliance. • if water heater has been subjected to fire, flood, or physical damage turn off the manual gas control (shut -off) valve, and do not operate the water heater again until it has been checked by qualified person - nel. NOTE: Replace any part of the gas control system which has been under water. 6. CONDENSATION — Condensation can form on the tank when it is first filled with cold water. The condensation might also occur with a heavy water draw and very cold inlet water. Drops of water falling on the burner can produce a sizzling or pinging sound, and water may also be seen beneath the water heater. This condition is not unusual, and will disappear after the water in the heater becomes heated. If however the condition is continuous, examine the piping and fittings • 7. VACATION AND LONG TIME SHUT -DOWN — If the water heater is to remain idle for an extended period of time, the gas should be turned off to conserve energy. The water heater and piping should be drained if they might be subjected to freezing temperatures. NOTE: Refer to Hydrogen Gas Caution, in Safety Precautions Section. Maintenance Properly maintained, your water heater will provide years of dependable trouble tree service. it is suggested that a regular routine maintenance program be established and followed by the user. It is further recom- mended that a periodic inspection of the thermostat, burners, relief valve, air inlet and venting system should be made by service personnel quali- fied in gasappliance repair. 1. ROUTINE PREVENTIVE MAINTENANCE A. The water heater's internal flue must be inspected annually to be cer- tain it is clean by removing the Roof Jack Vent Connector Extension (Refer to Fig. 1) and flue baffle. When reinstalling the flue baffle, make certain it is hung securely by its hanger at the top of the flue. Remove any scale that may have fallen on the burner or floor shield. Reinstall the Vent Connector Extension and make certain it is fas- tened to the water heater flue pipe with clamp provided with the water heater. 10 After a very long shut -down period, the water heater's operation and controls should be checked by qualified service personnel. Make cer- tain the water heater is filled before again placing it in operation. 8. DRAINING WATER HEATER — A CAUTION Shut off gas at thermostat gas cock or supply line manual shut -off valve before draining water from the water heater. In order to drain water, turn off cold water supply, then it is necessary to open a hot water faucet or lift the handle on the relief valve to admit air to the tank. Attach a garden hose to the drain valve on the water heater and direct the stream of water to a drain where it will do no damage. (Some drain valves require removing the protective cap before attaching drain hose.) A WARNING A CAUTION The water drained from the tank may be hot enough to present a SCALD HAZARD and should be directed to a suitable drain to prevent injury or damage. 9. ANODE — This water heater is equipped with an anode rod designed to prolong the life of the glass lined tank. Refer to Fig. 3 for location. The anode rod is slowly consumed cathodically, thereby eliminating or minimizing corrosion of the glass lined tank. Water sometimes contains a high sulfate and/or mineral content and togeth- er with the cathodic protection process can produce a hydrogen sul -, fide or rotten egg odor in the heated water. Chlorination of the water supply should minimize the problem. NOTE: Do not remove the anode -rod from the water heater's tank, except for inspection and/or replacement, as permanent removal will shorten the life of the glass lined tank and effect the water heater warranty. Inspect the roof jack to make certain it Is in good condition and securely attached. B. Visually inspect the burner annually, while firing, and pilot burner flame with main burner off. (Refer to Fig. 5 for normal flame pattern.) If any unusual burner operation is noted, the water heater should be shut off until qualified service assistance can be obtained. For cleaning, remove the burner from the water heater. A vacuum cleaner can be used on the burner(s) and floor shield inside the water heater. The burner can also be cleaned by scrubbing with mild detergent. For your safety, cleaning of main burner should be performed ONLY by qualified service personnel, as it involves disconnection of gas piping and leak testing. Figure 5. — Main Burner and Pilot Flame Pattern C. The area near the water heater and air inlet assembly must be kept free of flammable liquids, such as gasoline or paint thinners, and other combustible materials. D. Inspect air inlet assembly (beneath mobile home) to make certain flow of air to the water heater for adequate combustion (proper burn- er operation) and ventilation is not obstructed. E. Lift and release the lever handle (at least annually) on the tempera- ture pressure relief valve, located near the top of the water heater, to make certain the valve operates freely. Make certain the discharged water is directed so as to do no damage. A DANGER Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water released by this valve. The water may be hot enough to create a SCALD hazard. The water released should be directed to a suitable drain to prevent injury or damage. How to Obtain Service Assistance 1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event that the firm has moved, or is unavailable, refer to the telephone directory commercial listings or local utility for qualified service assistance. 2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer's National Service Department at the following address: 2600 Gunter Park Drive Montgomery, Alabama 36109 -1413 Phone: 1. 800.432 -8373. Maintenance 11 NOTE: If the temperature and pressure relief valve on the water heater discharges periodically, this may be due to thermal expansion in a "closed" water system. Contact the water suppli- er or local plumbing inspector on how to correct this. Do not plug the relief valve outlet. F. A hot water tank can act as a settling basin for solids suspended in the water. It is, therefore, not uncommon for hard water deposits to accumulate in the bottom of the tank. Deposits should not be allowed to accumulate as this can affect the service life of the water heater. It is suggested that a few quarts of water be drained from the water heater's tank every month. This practice is not always effective and if sufficient hard water deposits accumulate, a rumbling or pounding sound can occur. There is no danger involved and the efficiency of the water heater is not seriously affected, but the noise can be annoying. Your installer or plumbing contractor can be contacted to clean the tank of these deposits. A well maintained water softener will keep the inside of the tank free of damaging scale deposits. G. Rapid closing of faucets or solenoid valves in automatic water appliances can cause a pounding "water hammer" sound. "Water hammer" can be described as a banging noise heard in a water pipe following an abrupt alteration of the flow with resulting pressure surges. Strategically located risers in the water pipe system can be used to minimize the problem. Also water hammer devices are usual- ly available from your plumber or local plumbing supply store. 2. ANODE ROD INSPECTION The a node rod shbuld remo from the water heater's tank annually for inspection and replaced when more than 6" of core wire is exposed at either end of the rod. Refer to Fig. 3 for anode rod location. Make certain cold water supply is turned off before removing anode rod. v. fr When contacting the manufacturer, the following Information should be made available: 1. Model and serial numbers of the water heater as shown on the rating plate attached to the jacket of the heater. 2. Address where water heater is located and can be seen. 3. Name and address of installer and any service agency who per- formed service on the water heater. 4. Date of original installation and dates any service work was per- formed. 5. Details of the problem as you can best describe them. 6. List of people, with dates, who have been contacted regarding your problem. Model No. Serial No. Date of Installation Installed By: , NATURE OF TROUBLE POSSIBLE CAUSE SERVICE Unable to light pilot t: . 1. Gas knob dial not correctly positioned 2. Pilot orifice clogged 3. Pilot tube pinched or clogged. 4. Air in as line Follow lighting instructions " Clean or replace " Clean, repair or replace " Purge air from gas line `Pilot does not stay lit when red button is released 1. Loose Thermocouple 2. Thermocouple breakdown 3. Safety magnet breakdown 4. Thermostat's single use gas shut -off device has opened ** Tighten connection at thermostat ** Replace " Replace thermostat ** Replace thermostat Not enough hot water 1. Heater undersized 2. Low gas pressure Reduce rate of hot water usage ** Check gas supply pressure and manifold pressure Water too hot or not hot enough' Acid{ . . nYellow flame Sooting. • 1. Thermostat setting too high or low 2. Thermostat out of calibration 3. High water temperature followed by pilot outage. 1. Scale on top of burner 2. Combustion air inlets or flueway restricted 3. Not enough combustion or ventilation air supplied to the room Change setting as required ** Replace ** Thermostat out of calibration, replace Shut off heater and remove scale Remove lint or debris and inspect air inlet opening for restriction Refer to Items 3 - 5 in Installation . section of this manual f' ` i ' kale or s In tan r. Clean tank - See Maintenance, Sec: 1F y e''Thuble Shooting Guid 1 A CAUTION "For your safety, DO NOT attempt repair of thermostat, burners or gas piping. Refer repairs to qualified service personnel. NOTES 12 Replacement Parts L't 30 & 40 Gallon Direct Vent Models for Manufactured Housing, with Convertible Gas Control for Natural or LP Gas. Instructions for placing a Parts Order: Address parts orders to the distributor or store from where the heater was purchased. All parts orders should include: 1. Model number and Serial number of heater (from rating plate)., 2. Specify type of gas (Natural or LP) as listed on rating plate. 3. Part Description (as noted below) and number of parts desired. , , :..: - • Ref. No. • 1. 2. Part Description Thermostat 1• : - Pilot Supply Tube: 3. Thermocouple . • 4., Burner Supply Tube 5. Burner Orifice 6. Burner 7. Pilot Burner 8. Drain Valve Shroud 9. Drain Valve Qty.. Req'd 1 u. 1 1 • 1 nk i y1O r� t;QOor otire otgAio ,, 11. ° Hinged Inner Door 12. Flue Baffle 1 12A Flue Baffle Hanger 1 13. Anode Rod 1 14. Roof Jack & 1 Air Inlet Assembly 15. T &P Relief Valve 1 16. Shroud, Relief Valve 1 IA CAUTION For your safety, DO NOT attempt repair of gas piping, thermostat, burners, vent connectors or other safety devices. Refer repairs to quaHflid service personnel. 13 • Slotted Cap Natural I L • Gas Slotted Plunger of Main Regulator Slotted Plunger of Pilot Regulator Red Dot or Color Indicates LP Gas Orifice A LP Gas Pilot Burner Main Burner Orifice orifice (inversion InstructionC Natural Gas to Liquefied Petroleum (LP or Propane) Gas If your gas supply Is LP Gas, your water heater can be converted to burn LP gas as follows: I CAUTION 1 Your water heater is equipped with a convertible control which can be converted to burn either Natural gas or Liquefied Petroleum (LP or Propane) gas. It is factory preset to bum Natural gas, but can be con- verted to bum LPgas. Before putting water heater into operation, veri- fy that the type of gas supplied to your water heater and the type of gas your water heater is set to bum are the same. If they are not the same, refer to the conversion instructions below. I A CAUTION I Conversion must be made only by qualified personnel. NOTE: The parts required to make this conversion are supplied in a small cloth bag attached to the drain valve of the water heater. Should your heater not have this bag attached to the drain valve, a 'replacement can be obtained. Simply contact the manufacturer at the address below and request a replacement conversion kit. Figure 6. — Details for Conversion Instructions Customer Service Department 2600 Gunter Park Drive, East Montgomery AL 36109-1413 Phone: 1-800-432-8373. 14 Refer to Figs. 3, 4 and 6. 1. Turn Gas Cock Knob and Manual Gas Shut -Off valve to "OFF" position. 2. Change Main Burner Gas Regulator setting by removing slotted cap from the Gas Cock Knob; then with a small screwdriver depress and rotate the plunger 90° to align the slot with the "LP" markings. Replace cap. (Refer to Figure 6 below.) 3. Change Pilot Burner Gas Regulator setting by removing slotted cap from the front of the control and align the slot with the "LP" markings as described above. Replace cap. (Refer to Figure 6 below.) NOTE: Both the Main Burner and Pilot Burner Gas Pressure Regulators must be changed as outlined above. A CAUTION NEVER use open flame to test for gas leaks as bodily injury, property damage or death could result. 4. Remove outer jacket door. With a Phillips screwdriver, remove the 6 (six) screws securing the hinged inner door to the heater. 5. Disconnect burner supply tube, pilot tube and thermocouple from the thermostat and remove the entire burner /inner door assembly by rotating it to the right and remove through opening. 6. Replace main burner (Natural Gas) orifice with the "Red" colored (L.P.) orifice supplied in the cloth bag. Refer to item "5" on the parts list illustration on pg. 13 for location of the orifice on the burner assembly. 7. Replace pilot burner (Natural Gas) orifice with the "Red Dot" (LP.) orifice supplied. Refer to item T on the parts list illustration on pg. for location of the pilot burner assembly. 8. Attach green "CAUTION" label from orifice parts bag to the outside of the water heater near the gas control. 9. Return the unused orifices to the cloth bag for possible future conver- sions. Return the bag and this Use & Care Manual to the plastic bag attached to the water heater. 10. Re- install entire burner/inner door assembly and tighten burner sup- ply and pilot tube. DO NOT overtighten the thermocouple at the thermostat. Ensuring that the door's gasket is in place, secure the hinged door to the heater with the 6 (six) screws removed earlier. 11. Turn Manual Gas Shut -Off valve to "ON" position and light water heater as outlined in Lighting Procedure section. Leak test all gas connections and caps with soap /water solution. Bubbles indicate a leak. Make certain all leaks have been repaired, and the inner and outer jacket doors have been replaced. • I.onversion Instructio Liquefied Petroleum (LP or Propane) Gas to Natural Gas Your water heater was factory pre -set to burn Natural Gas but may have been converted to burn LP Gas. If your water heater has been converted to burn LP gas, and your gas supply Is now Natural gas, your water heater can be converted to burn Natural gas as follows: I A CAUTION Conversion must be made only by qualified personnel. NOTE: The parts required to make this conversion are supplied in a small cloth bag that should be located in the plastic bag attached to the water heater. If you are unable to locate the cloth bag, a replacement can be obtained. Simply contact the manu- facturer at the address below and request a replacement conver- sion kit. Customer Service Department 2600 Gunter Park Drive, East Montgomery AL 36109-1413 Phone: 1-800-432-8373. Gas Cock Knob Natural Gas Slotted Cap Slotted Plunger of Main Regulator Slotted Plunger of Pilot Regulator Slotted Cap Red Dot or Color Indicates LP Gas Orifice LP Gas Pilot Burner Main Burner Orifice Orifice Figure 7. — Details for Conversion Instructions Refer to Figs. 3, 4 and 7. 1. Turn Gas Cock Knob and Manual Gas Shut -Off valve to "OFF" position. 2. Change Main Burner Gas Regulator setting by removing slotted cap from the Gas Cock Knob; then with a small screwdriver depress and rotate the plunger 90° to align the slot with the "NAT' markings. Replace cap. (Refer to Figure 6.) 15 3. Change Pilot Burner Gas Regulator setting by removing slotted cap from the front of the control and align the slot with the "NAT" markings as described above. Replace cap. (Refer to Figure 6.) - NOTE: Both the Main Burner and Pilot Burner Gas Pressure Regulators must be changed as outlined above. 4. Remove outer jacket door. With a Phillips screwdriver, remove the 6 (six) screws securing the hinged inner door to the heater. 5. Disconnect burner supply tube, pilot tube and thermocouple from the thermostat and remove the entire burner /inner door assembly by rotating it to the right and remove through opening. 6. Replace the "Red" colored (L.P.) main burner orifice with the plain colored (Natural Gas) orifice supplied. Refer to item "5" on the parts' list illustration on pg. 13 for location of the orifice on the burner assembly. 7. Replace the "Red Dot" (L.P.) pilot burner orifice with the plain colored (Natural Gas) orifice supplied. Refer to item 7" on the parts list illus- tration on pg. 13 for location of the pilot burner assembly. 8. Remove green "CAUTION" label which is located on the outside of the water heater near the gas control. 9. Return the unused orifices to the parts bag for possible future conver- sions. Return the parts bag and this Use & Care Manual to the plastic bag attached to the water heater. 10. Re- install entire burnerrnner door assembly and tighten burner sup- ply and pilot tube. DO NOT overtighten the thermocouple at the thermostat. Ensuring that the door's gasket is in place, secure the hinged door to the heater with the 6 (six) screws removed earlier. 11. Turn Manual Gas Shut -Off valve to "ON" position and light water heater as outlined in Lighting Procedure section. Leak test all gas connections and caps with soap /water solution. Bubbles indicate a leak. Make certain all leaks have been repaired, and the inner and outer jacket doors have been replaced. A WARNING NEVER use open flame to test for gas leaks as bodily Injury, property damage or death could result.: i otgw. t :;:, The Vent Cap on the Roof Jack supplied with this water heater MAY HAVE been removed to avoid damage during shipment. Upon set -up of the manufactured home, and before initial start -up of this water heater, en- sure rlt/ that the Vent Cap has been replaced on the vent pipe of the Roof Jack Assembly. Failure to do so could result in improper operation, and possible voiding of the water heater warranty. r, CAUTION� Vent Cap y r�4r .J, • .. . Vent Connector Tube A To re- install Vent Cap, position cap onto Vent Connector Tube, align screw hole(s), and secure Vent Cap, with sheet metal screw(s) provided. A NOTICE A FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heaters must be braced, anchored'or strapped to resist falling or horizontal displacement due to eathquake motions. For residential water heaters up to 52 gallon capacity, a brochure with generic earthquake bracing instructions can be obtained from: OFFICE OF THE STATE ARCHITECT 400 P Street Sacremento, CA 95814 Telephone: (916)324 -5315 or, ask a water heater dealer. However, applicable Local Codes shall govern installations. (For residential water heaters of capacity greater than 52 gallons, consult the local building jurisdiction for acceptable brac- ing installations) September 9, 2002 Ms. Candice Gallagher WESCO 2800 Thomdyke Ave W Seattle, WA 98199 City of Tukwila RE: Permit Application No. M01 -073 Location: Wold Residence 3203 S 136 St. Dear Permit Holder: In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the Building Official under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, yQu are hereby advised to: *Call the City Of Tukwila Permit Center at (206) 431 -3670 to arrange for the next scheduled inspection This inspection is intended to determine if substantial work has been accomplished since, issuance of the permit or last inspection; or if the project should be considered abandoned. The Building Code does allow the Building Official to approve a one -time extension up to 180 days. Extension requests must be in writing and provide satisfactory reasons why circumstances beyond the applicant's control have prevented action from being taken. In the event you do not call for the above inspection or request and receive an extension prior to October 7, 2002, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, <CCC Lj14i Ga ,UM Kathryn A. Stetson Permit Technician Xc: Permit File ; No:M01 -073-. B ob Benedicto, Building Official 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206 - 431 - 3665 Department of Community Development Steven M. Mullet, Mayor Steve Lancaster, Director April 4, 2002 Ms Candice Gallagher 2800 Thorndyke Ave W Seattle, WA 98199 City of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director RE: Permit Application No. `101`. 073''' - ''' Location: Wold Residence • 3203 S. •136 St. Dear Permit Holder: In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the Building Official under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, you are hereby advised to: Kathryn A. Stetson Permit Technician • Call the City Of Tukwila Permit Center at (206) 431 -3670 to schedule a progress or a final inspection A progress inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if the project should be considered abandoned. If such determination is made, the Building Code does allow the Building Official to approve a one -time extension up to 180 days. Extension requests must be in writing and provide satisfactory reasons why circumstances beyond the applicant's control have prevented action from being taken. In the event you do not call for the above inspection or request and receive an extension prior to April 15, 2002, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, K cctit /t (,,1Ct ., trn� Xc: Permit File No.M01 -073 Bob Benedicto, Acting Building Official 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 -431 -3670 • Fax: 206 - 431 -3665 September 24, 2001 Ms. Candice Gallagher 2800 Thorndyke Ave. Seattle, WA 98199 City of Tukwila Department of Community Development . Permit Status Site Address: Permit Expires: Last Inspection Date: M01 -073 3203 S. 136th St. October 17, 2001 None Dear Ms. Gallagher: In reviewing our current permit files, it appears that your permit for installation of gas water heater at Wold residence issued on April 20, 2001, has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the building official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non - complying and not in conformance with the Uniform Building Code and/or Mechanical Code. Please contact the Permit Center at (206) 431 -3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter. Sincerely, u a ,t�1".) Kathryn A. Stetson Permit Technician Xc: Permit File No. MO1 -073 Duane Griffin, Building Official Steven M. Mullet, Mayor Steve Lancaster, Director 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206.431 -3665