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Permit M01-163 - FASANO RESIDENCE
MO1-163 Fasano Residence 12029 44 Av S City of Tukwila Permit No: M01 -163 Type: B-MECH Category: RES Signature Print Name.: Address: 12029 44 AV S Location: Parcel #: 334740 -0450 Contractor License No: TENANT FASANO RESIDENCE 12029 44 AV S, TUKWILA, WA 98178 OWNER FASANO MARK P. 12029 44 AV S, TUKWILA, WA 98178 CONTACT MARK FASANO 12029 44 AV S, TUKWILA WA 98178 INSTALLATION OF A NEW GAS FURNACE IN A SINGLE - FAMILY RESIDENCE UMC Edition: 1997 Valuation: Total Permit Fee: MECHANICAL PERMIT' Date: Title: 9 -1 q-ol (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Status. ISSUED Issued: 09/19/2001 Expires: 03/18/2002 Phone: 206 763 -8900 Phone: 206 - 763 -8900 ** k *A *A * * * * * ** *Ak'AA * * * * * *A k * *AA A* *A AAAA ** *A * *.A k* *A A ** *AA* A * *A * *k Permit Description: **** ** *'k * ** * * *'k * * *'A * ** * * ** *** *** A ** *'A * * * *A * * ** k'k ** AA* Permit Ce'hter Authorized Signature Date I hereby certify. that I have read and examined this permit and know the sameto be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not The granting of this permit does not presume to give authority to violate or cancel: the,. provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this biiding rmit. l 500.00 56.94 This permit shall become null and void if the work is not commenced within 160 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. ACTIVITY NUMBER: M01 -163 DATE: 9 -17 -01 PROJECT NAME: MARK FASANO RESIDENCE SITE ADDRESS: 12029 44 AVENUE SOUTH XX Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # After Permit is Issued DEPARTMENTS: Bu n 1 '( °( Public Works Complete Please Route TUES /THURS ROUTING: PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP APPROVALS OR CORRECTIONS: (ten days) CORRECTION DETERMINATION: \PRROUTE.DOC 5/99 Fire Prevention g40 ' Structural DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Incomplete Structural Review Required Approved n Approved with Conditions REVIEWER'S INITIALS: ,L1 Planning Division Permit Coordinator DUE DATE: 9-18-01 Not Applicable No further Review Required DUE DATE 10 -16 -01 Not Approved (attach comments) Comments: DATE: REVIEWER'S INITIALS: DATE: DUE DATE Approved Approved with Conditions Not Approved (attach comments) REVIEWER'S INITIALS: DATE: , r:�so. �!uirrr ACTIVITY NUMBER: M01 -163 DATE: 9 -17 -01 PROJECT NAME: MARK FASANO RESIDENCE SITE ADDRESS: 12029 44 AVENUE SOUTH XX Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: Building Division Public Works DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete TUES /THURS ROUTING: Please Route REVIEWER'S INITIALS: APPROVALS OR CORRECTIONS: (ten days) Approved REVIEWER'S INITIALS: \PRROUTE.DOC 5/99 CORRECTION DETERMINATION: PLAN REVIEW /ROUTING SLIP II Fire Prevention Structural Incomplete Structural Revi• 'es Lifted ", , / I Approved wit ditions Approved Approved with Conditions REVIEWER'S INITIALS: H n Planning Division Permit Coordinator DUE DATE: 9-18 -01 Not Applicable Comments: No further Review Required DATE: DATE: DUE DATE 10 -16 -01 Not Approved (attac corn ents) DUE DATE Not Approved (attach comments) DATE: • PERMIT NO.: M01 A tA N MECHANICAL PERMIT APPLICATIONS INSPECTIONS 00002 Pre - construction 00050 WSEC Residential 00060 WA Ventilation /Indoor AQC 00610 Chimney Installation /All Types 00700 Framing 01080 Woodstove 01090 Smoke Detector Shut Off 01 100 Rough -in Mechanical 01 101 Mechanical Equipment/Controls 01 102 Mechanical Pip /Duct Insul 01105 Underground Mech Rough -in 01115 Motor Inspection 1400 Fire Final 01800 Final Mechanical 04015 Special -Smoke Control System CONDITIONS 0001 No changes to plans unless approved by Bldg Div ❑ 0014 Readily accessible access to roof mounted equipment 0016 Exposed insulation backing material 0019 All construction to be done in conformance w /approved plans 0002 Plumbing permits shall be obtained through King Co 0027 Validity of Permit 003 Electrical permits obtained through L & I 0036 Manufacturers installation instructions required on site "BTU maximum allowed per 1997 WA State Energy Code" 0041 Ventilation is required for all new rooms & spaces ❑ 0005 All permits, insp records & approved plans available ❑ "Fuel burning appliances ❑ "Appliances, which generate...." ❑ "Water heater shall be anchored...." Additional Conditions: TENANT NAME: FEES Basic Fee (Y/N) Supplemental Fee (Y/N) Plan Check Fee (Y/N) L Furnace /Burner to 100,000 BTU (qty) Over 100,000 BTU (qty) Floor Furnace (qty) Suspended/Wall /Floor- mounted Heater (qty) Appliance Vent (qty) Heating/Refrig /Cooling Unit/System (qty) Boiler /Compressor to 3 HP /100,000 BTU (qty) to 15 HP /500,000 BTU (qty) to 30 HP /1,000,000 BTU (qty) to 50 HP /1,750,000 BTU (qty) over 50 HP /1,750,000 BTU (qty) Air Handling Unit to 10,000 cfm (qty) over 10,000 cfm (qty) Evaporative Cooler (qty) Ventilation Fan (qty) Ventilation System (qty) Hood (qty) Incinerator — Domestic (qty) Incinerator — Comm /Ind (qty) Other Mechanical Equipment (qty) Other Mechanical Fee (enter $$) Add'I Fees — Work w/o Permit (Y/N) Insp Outside Normal Hours (hrs) Reinspections (hrs) Miscellaneous Inspections (hrs) Add'I Plan Review (hrs) Plan Reviewer: Permit Tech: Date: 1- IS - 2a9 ' Date: +4' 4'61 PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M01 - 163 PROJECT NAME: MARK FASANO RESIDENCE SITE ADDRESS: 12029 44 AVENUE SOUTH DATE: 9 -17 -01 XX Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: Building Division Public Works Please Route Approved \PRROUTE.DOC 5/99 n TUES /THURS ROUTING: REVIEWER'S INITIALS: / // � C� APPROVALS OR CORRECTIONS: (ten days) CORRECTION DETERMINATION: Fire Prevention Structural DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete n Incomplete Structural Review Required Approved with Conditions I REVIEWER'S INITIALS: Planning Division Permit Coordinator DUE DATE: 9-18-01 Not Applicable DUE DATE 10 -16 -01 Comments: No further Review R quired DATE: c Approved n Approved with Conditions Not Approved (attach comments) REVIEWER'S INITIALS: DATE: DUE DATE Not Approved (attach comments) DATE: Project Name /Tenant: /' / xkl � 'iSAtVc Value of Mechanics quipment: , 00 Site Address : 420,2 9 , /� y 4 ,i vs: City State /Zip; Ta Parcel Number: Property Owner:, /42,c 7,-,49.5,��e, tfjaa Phone: ( ) 7 � _ 8 ,.p Street Address: jaD� 9 /7' y n City State /Zip: Fax #: ( ) Contractor: �i?7- ��!/Lr� /A /¢ Phone: ( ) Street Address: City State /Zip: Fax #: ( ) Contact Person: / /iwc f� Phone: ( 7 3 cpIBD Street Addres l� a 9 7 _, City,sfate -yry Ae S c l ea e. -L . %7� Fax #: ( ) BUILDING 0.ak ER OR AU f RIZED AGENT: „I/ M NA Address: 4CJdradriarM%L Phone: ( Date Iffla , r tfjaa . nra�' IpP • CITY OF T "` "'KWI LA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 R STAFF USE ONI Y a Project Number. Permit Number: / Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT) Description of work to be done (please be specific): f�.sr?f�L�6d /&/ 7/9 Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application; a copy of this license will be required before the permit is issued OR submit Form H-4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. 11/2/99 meth permit doe Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Date application accepted: Date application expires: 7—z, Application taken by: finitials) ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Buildin Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal RESIDENTIAL: Two complete sets of attachments required with application submittal Heat loss calculations or Form H -6. Equipment specifications. Narrative with, specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. 11/2/99 miscpnILdoc NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. Submittal Requirements New Single Family Residence Change -out or replacement of existing mechanical equipment ( Narrative of work to be done, including modification to duct work. Installation of Gas Fireplace NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. 1 Address: 12029 44 AV S Permit No: M01-163 Suite: Tenant: FASANO RESIDENCE Status: ISSUED Type: B-MECH Applied: 09/17/2001 Parcel #: 334740-0450 Issued: 09/19/2001 *****A******* Permit Conditions: 1. PlumbIng permits shall be obtained through the Seattle-King ;County Department ; of Public Health. Plumbing w i l l be inspected by that agency, including all ':gas piping (296-4722) 2. Electrical permits ' shall - be obtained through the Washington State Division , Of Labor and Industries es and al 1 e 1 ectri ca 1 • . . work will,cbe- inspected % by that agency (248-6630) . 3 , No w i l l 1 1 -, liei, Made to the plans unless approved by the Engineer and the ;1 Building Division. 4. 'Al 1 permits, inspection records, and approved plans shall be , . , available at the , job site prior to the start of any con- , str ion. These documents are to be maintained and avail- able f;' final insp ion approval is granted, 5 'AlT/ to be done -, in conformance with approved plans a nd requirement of the Uniform B u i l d i n g Code- (1997, Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington Stihe Energy Code (1997 E d i t i o n ) . k, ,V idity,of Permit. The :issuance of a permit or approval of O ns.,,,,s0eciflcati,ons, and computations shall not 1.beccn - strued to be a permit for; , or an approval of, any violation. t of the provisions of the building code or of any 'other ordinance of ' the jurisdiction. , No permit presuming to , give authority to violate or cancel the provision of this c06 Shall be valid. 7. : Manufacturers ' installation instructions required on site for=rthe,building inspectors rev iew. • ,- , hereby' certify that I have read these conditions and w i l l coMply with them as outlined. ' All provisions of law and ordinances govern ing this work $44,1), be ,'''complied with, whether specified herein or not . ,.,•,, ;,:,, )-. , , , , The granting 'Cthis permit does not presume to give authority to , violate or canoe*, the provisions of any other work or 'Ideal laws regulating construction or the performance of work. Signature: 11 ye"41$0' Date: Print. Name: CITY OF TUKWILA 1, , Irtur77,Trnr,, „ , , • r7T • ■!!'•:rit?" "•.: Y . ; . 6 : i CITY OF TUKWILA, WA Reprinted: 09/19/01 13;40 1U.INSMIT TRANSMIT Number: R0101232 Amount: 56.94 09719/01 13:39 Payment Method: CHECK Notation: ANN FASAWO init: RAS ■ • Permit NO4 Mol -163 Type: B-MECH MECHANICAL PERMIT Parcel No: 334740-0450 • ¶31 te Address: 12029 44 AV Total Fees: 56.94 56.94 Total ALL Pmts: 56.94 Balance: .00 Account Code Description Amount 000045.830 ' PLAN CHECK - RES 11.39 000/322.100 MECHANICAL - RES 45.35 . 9203 09/20 971/3 TOTAL. We' 1:'r ° u., !:' 1.rK1.i':..i:rt1::�•i'iv?::tii: it. »t't�lar:;�ar....- I NSPECTION RECORD Retain a copy with permit INSP ... ION: NO ,.; ITV OF TUKWILA BUILDING DIVISION 300 SouthcenterBlvd,. #100, Tukwila, WA 9818 PERMIT NO. A -S 'Address: r'70 .°Special instructions: Ty t' on: Da cal ?2 /f o P I Date wa t d: Re Y er: r ( / 1..1 Q r K. Phone: zac — 70 , Eqpt) (206)431 - 3670 proved per,applicable codes. 0 Corrections required prior to approval. COMMENTS: :: _ G FIC Q RITAM 7.00 REINSPECTION E REQUIRED. Pr' r to inspection, fee must be paid :-at'6300 Southcenter Bly , Suite 100. Call o schedule reinspection. Receipt No: ate A/ Date: sir +s?it4t;.i.r .r.+a.4:r:. a.a Project:: Type of Ins n: / J Mu Address G� Date called: LI Special instructions: Date want j a.m CY Requester: Phone: INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter. Blvd, #100, Tukwila,. WA 98188 Approved per applicable codes. COMMENTS: INSPECTION RECOR Retain a copy with permit •4 1 . Lola T. El $47. ! ' SPECTION FE REQUIR ► . Prior to inspection, fee must be paid at 63 1 0 Southcente Blvd., Suite 100. Call to schedule reinspection. Receipt: No: Date: I► • PERMIT NO. (206)431 -3670 Corrections required prior to approval. Y- c--07 thonso rJ;:•C; n1?t7 COMMENTS: l V it) Rai- ct I o ! L 4.,in 7L- 11 ) . SO / u-7 Address: 1 O `� G P - 1 c l ■-V 4-4 -- - e , r , C? '7 T f 71.9 I.- Da c l ale // 67 E,< _ _574,-41 C.--&-17-) ' V v 9 44 0 1- 72.' Yom' ( ' ?-e/ ;'>") 1 f L ° f_c�j.•! / 640 / .1-'0%7/421/7--) Y ,7 l'alH • p .n.._ cT, / ! h /yam A ..„;" . ,(AAD vfr �l e '1 4 i1 SCire '5 ,:le, 1* ,., .1-7414 _ 6 i 1 z.Gl s g.,e -- P . Project: Typ. of Inspection: Address: 1 O `� G P - 1 HIV S Da c l ale // Special instructions: Da a nted n a.m. V .m. Requester: UctvK Phone: iLID_ Doc' 3 � 3 SPECTION RECOR[y et aln a copy with permit �INSPECTION , ? fr ` CITY 'OF TUKWILA BUILDING :DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 981 Approved per applicable codes. 7 PI RMIT. (206)431 -3670 Corrections required prior to approval. $47.00 REINSPECTIONYE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No : Date: ": t.{: it5:' �Lr' 3. w: citac.`•t.:. Itr7fi.«. aa.:. i1.`. �SFf2i�d:. JA.' L:.. tii?iVil: Saa+. M ii`' r. r` a :',.«s.9CG.131+F.cRt.ri.`5.:sE�' isbi:l Y; iiSY. nEabi:.' iiii: l," Lt' aii':cr.....i:::.:r..:.. -.r�i' - ,its:.: r;`1-4 k�7 %fiiria" Heating & erstand that the Plan Check approv ct to errors and omissions and approva o does not authorize the violation of any ted code or ordinance. oved lans Receipt a knowledged. tor's copy of approved plans FILE' SEPARATE PERMIT REQUIRED FOR: ❑ MECHANICAL NO ELECTRICAL 7 , LUMBING Gird GAS PIPING W CITY OF TUKWILA BUILDING DIVISION MODEL PG8UAA UPFLOW FURNACE WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. — Do not store or use gasoline or other flammable va- pors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qual- ified installer, service agency or the gas supplier. Furnace USE ' 'S INFORMATION MANUAL HE OPERATION AND TENANCE OF YOUR NEW GAS -FIRED FURNACE TE TO INSTALLER: HI EP S MANUAL MUST BE LEFT H THE EQUIPMENT USER. O O PAPA oo MODEL PG8DAA CITY OF TUKpC�i[!{ RECEI INANNFLOW /HORIZONTAL FURNACE SE ' _!.. ?UO i PERMIT CENTER Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and gas control which has been under water. r4 W 6 UO yo _ W O J It. < 3 F. ju o — WW U. U • Z co 0 I- z WELCOME TO TODAY'S GE..CRATION OF COMFORT Congratulations! Your new, higher efficiency gas furnace is a sound investment which will reward you and your family with years of warm memories winter after winter. Not only is your new furnace energy efficient, it is also extremely reliable. Spend just a few minutes with this booklet to learn about the operation of your new furnace —and the small amount of maintenance it takes to keep it operating at peak efficiency. Years went into the development of your new furnace. Take a little time now to assure its most efficient operation for years to cone 1 MODEL PG8UAA Upflow Furnace UPFLOW FURNACE COMPONENTS 2 3 4 5 F61 7 8 9 10 m 12 131 14 15 0 Relief Box Rating Plate Gas Valve Control Knob or Electric Switch (On /Off) Gas Valve Gas Burner Flame Sensor Filter Retainer Air Filter Blower and Blower Motor Draft Safeguard Tube and Switch Gas Manifold Manual Reset Limit Switch Hot Surface Ignitor Blower Door Safety Switch Control with LED Light —2— „n1 0 2 MODEL PG8DAA Downflow /Horizontal Furnace 10 11 12 13 14 15 3 J SK•LIwt07a+wO ULM 41•N/8111.1.4.211111111 1110.11111•181061/18 PIK VIS*32100NOISPIIIMAildlAIPONIIIMO .q. / aawlr1IW..e ' e n owl ono wow "nom 1r innomo awlywanom l o o n Nod II 111010.• AIM ell AaM Wilma NM 4 N NSW KIM w Wood ..m pww wKaKaapwa0"Wali OMNI pa yam vami#epuma nosakiwolasa /4WWI a1M/1Na.wM NOM IMP Maw Ma IMP /Amin aa /7KwawwM/s Min km MIsae OWN aaalw Mawp MNMInMP Ada wane earwNa WI WNW WON #rno'MOM 4.waKMp WOO a1MwnonMp Won $11 WON, Om VIawnw Pal MVPs TAalant 7NM.nol Ammon pool poor lownew oown N w PAW noon M ape •wYwnw bomb NY mono * moo monp eon soma MOO NO VW deer POrO WS, 1Me.a1MM1w Ig1WIM 11110s1 Mu'Mew.>• mows w7M.rN poCIVI'A.M aaq N.ewpwrpe•uog uKwisew,awllaaaalmaInu Mw711/W0!67'awle 1M0 Ina 'WA wa 'Oda inn PIA MN Ion e10'0011 Omonaw oaloo on 1wvervam w[meove4 evawwlMKi #KMwpIw.O4..9Y/'uwMS.OKwF. V[rlailsom wrstep rasroloC.MIwmO'Q1pww MLwebreLRr any p l sew aoa 1.0101•110 M Ow 1101 aI.K a II PON al ea'Mpwm paw p Wow a M wwwKa M a.wwlwS'aa /l aMamer >Apatw e1 Meals WOW 0889.621-0084 01 110I IW $ip XIM Jo 11x111 maul SMIR dole WOJ•JPAgeU/(pd'MMM e 9NI1NO saPlefu PUO s sgOM JRO uISIA i000'0S5 000 '000'5$ U M o; aouetp e io; ill I(hty aA10 000'001$ at uT not ra ;use Xjjeapetuo;ne jl,aM 'auk moiC ao; not( lump os espaau ammn; ,mo& anaas o; ajge aauaq aq !um any 'uope.ns!Saa snj; 2u juatuaa pue ; Sung Ag •sn 4ltM asei.j and moX Mou 4uauloui e axes aseajd PRODUCT REGISTRATION DEPARTMENT Please do not send any products or correspondence to this address DKJ01 -01 Mom esal KIM asps. Do not Napa ipnpoad e Sutsoo>.j, ao; noX xuetj lIOlJL1,l1Sl5dH 4311palJ Iraq purls sop 8 molt) Plot Aid 11 I 11 PO BOX 173178 DENVER CO 80217 -3178 Iii 1IulI1111111I111IIIIIII11IInn1I1111Ilr111111I II IMPORTANT! Please complete and return one registration for EACH product Installed. 1. 1. ❑Mr. 2.0 Ma. 3.❑Ms. First Name _ �--� ray � I - - -:. ; :. Last Naar Street f• e i Alt N°• Slab ZIP Cade a t 6..� ... Small Meat (Please include punctuation) if 2. Nome telephoto number. 3. Installation date: 6. What additional Payne per. 01. ❑ Central Air Conditioner 02. ❑ Gas Furnace 03. ❑ Oil Furnace 04. ❑ Electric Furnace 7. Price paid, Including Installation, for THIS unit $ It mere than one unit was purchased, total pricy of ell purchases, indwdini Installation: $ 8. Name of dealership: 4.❑Miss Initial 1 .. 4. IMPORTANT! For proper registration, please fill In the model number and serial number of this unit A. Model Member, B. Serial Number [ t i t . 5. Please Indicate the type of preyed yeti M registering with this registration. 01. ❑ Central Air Conditioner 05. ❑ Heat Pump 02. ❑ Gas Furnace 06. ❑ Heat Recovery Ventilator 03. ❑ Oil Furnace 07. ❑ Thermostat 04. ❑ Electric Furnace 08. ❑ Boller It any, were purchased at the same time as this unit? 05. ❑ Heat Pump 09. ❑ 06. ❑ Heat Recovery Ventilator 10. ❑ 07. ❑ Thermostat 11. ❑ 08. ❑ Boiler 12. ❑ NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE THE QUALITY OF THE DOCUMENT. 09. ❑ Zoning 10. ❑ Humidifier 11. ❑ Electronic Air Cleaner 12. ❑ Packaged Product .00 .00 Dealership phone number. DKJ01 -01 Zoning Humidifier Electronic Air Cleaner Packaged Product PLEASE CONTINUE ON BACK > > > i_ - 9. MMo did yes spoke your react? 1. ❑ Upon purchase of a new dwelling 3. 0 3-4 years agar purchasing a dwelling 2. ❑ 1 -2 years after purchasing a dwelling 4. ❑ Over 4 years after purchasing a dwelling 10. A. Woe Ibis oast a roptaoasaet? 1. ❑ Yes, for an older system of the same brand 3. ❑ No, dwelling dame with out this system 2. ❑ Yes, for an older system of another brand S. It a repbament Mr max had, Wilde head? 01. ❑ Amana 06. ❑ Lennox 11. 0 Tempstar 02. 0 Bryant 07. ❑ Carrier 12. ❑ Trane 03. ❑ Day 6 Night 08. 0 Itheem 13. 0 York 04. ❑ Heal 09. ❑ Ruud 14. ❑ Other. 05. ❑ Janitrol 10. ❑ Snyder C. M a rNtatamant, apprahostly Aar all mead swims? 1. 0 Don't know 4. ❑ 9-11 parts 7. 0 18-20 years 2. ❑ 1 -5 years 5. ❑ 12 -14 years 8. ❑ 21 -24 years 3. ❑ 6.8 years 6. 0 15.17 years 9. 0 Over 24 years 11. What Wm most lultwaad your aaNdNn of this product? (check a maximum ofd) 01. ❑ Brand reputation 07. ❑ Location of dealer 02. ❑ Dealer reputation 08. ❑ Dealer's installation policy 03. 0 Previous experience with brand 04. ❑ Previous experience whh dealer 05. ❑ Price 06. ❑ Energy efficiency 12. Y o u r fate of Mr81 El p t , l, l Y ; f t Y 13. Maribl stabs: 1. ❑ Married 2. ❑ Single 14. Net hrcltIln/ pweras//, what I the GENDEN sit AGE (In yours) at dMidroa and other adults thing in your household? 1. ❑ No one else in household 2. 0 Child under 1 year Male Female Abe Male Female AN r ▪ l 1.0 2.0 i ,.. 1. . 2.0 Yrs. 1. 0 2. ❑ j .,. t . i yrs. 1. ❑ 2. ❑ Yrs. 15. Oaupstlon: (check all that appy) You Span ProfessionaUTechnical _ 0 1. 0 Upper Management/Executive ❑ 2. ❑ Middle Management _ ❑ 3. 0 SalesfMarketinp....» ❑ 4. ❑ Clerical/Service Worker ....... ....... » ».._ ❑ 5. 0 Tradesman/Machine Operator/Laborer ❑ 6. ❑ 16. Are you or your epassa: You Span A Homemaker? » _....» »» ❑ 1. 0 Retired ? »...._.._. ......... » _. »....»» ❑ 2. ❑ A Student?. _..........._.._... ❑ 3. ❑ Self Employed/Business Owner?.. ... ...... ❑ 4. ❑ Working from a Home Office ? ...... »..»... ❑ 5. ❑ In the Military?. »... »..._ ».. »... ❑ 6. 0 A Federal Employee?... ........ ❑ 7. ❑ 17. Whit group describes your sMwl family Income? 01. ❑ Under 315,000 06. 0 350,000459,999 02. ❑ 315,000419,999 07. ❑ 360,000374.999 03. 0 $20,000429,999 08. ❑ 375.000499,999 04. ❑ 330,000439,999 09. ❑ 3100,0004124,999 05. ❑ $40,000449,999 10. ❑ 3125,0004149,999 09. 0 Friend/Relative recommendation 10. 0 Dealer/Contractor recommendation 11. ❑ Other 11. ❑ 3150,000. 1174.999 12. ❑ $175.0004199,999 13. ❑ 3200,0004249,999 14. ❑ 3250.000 b over 18. Level of edoatial: (check highest level completed) 1. ❑ Completed High School 3. ❑ Completed Graduate School 2. 0 Completed College 19. Whist credit ads b you eM twisty? 1. ❑ American Express, Diners Club 3. 2. ❑ MasterCard, Visa, Discover 4. 20. For your prheay madman, N you: 1. ❑ Own? 2. ❑ Rent? O Department Store, Oil Company, etc. O Do not use credit cards 21. Which of Ora isllawtsg do you plan Is do within the nod 8 or 12 months? 14 Months 7.12 Months Get Married ». .... ❑ 1. Have a Batty..._._. _. ❑ 2. Buy a Mouse ❑ 3. Remodel a Home .... »......_..» »_....» ❑ 4. Move to a New Residence ....» ❑ 5. Buy a Personal Computer ❑ 6. Buy/Lease a New Vehicle ..._ »». 0 7. Buy/Lease a Used Vehicle ...._ » ....» .. ❑ 8. 22. Please shack all that apply to your household 01. 0 Shop by Catalog/Mail 02. ❑ Member of Frequent Flyer Program 03. ❑ Donate to Charitable Causes 04. ❑ Own a Compact Disc Player 05. ❑ Have a Dog 06. ❑ Have a Cat • 07. ❑ Own a Cellular Phone 08. ❑ Subscribe to an Online/imemet Service 09. 0 Own an IBM or Compatible Computer 10. 0 Own an Apple/Macintosh Computer 11. ❑ Own a CD -ROM 23. To help us understand our cstaners' Ilfeapes, pilau Indicate the Interests and activities in which you or your sperm snloy participating on a mortar bads. 01. ❑ Bicycling 18. ❑ Automotive Work 02. 0 Golf 19. 0 Electronics 03. 0 Physical Fltness/Exercise 20. ❑ Home Workshop/Do -It- Yourself 04. ❑ Running/Jogging 21. ❑ Recreational Vehicles 05. ❑ Snow Skiing 22. ❑ Listen to Records/Tapes/CDs 06. ❑ Tennis 23. 0 Surf the Internet 07. ❑ Camping/Hiking 24. ❑ Avid Book Reading 08. ❑ Fishing 25. ❑ Bible/Devotional Reading 09. 0 HuntingiShooting 26. 0 Health/Natural Foods 10. 0 Horseback Riding 27. ❑ Photography 11. 0 Sailing/Boating 28. 0 Attending Cultural/Arts Events 12. ❑ Grandchildren 29. ❑ Fashion Clothing 13. 0 Needlework/Knitting/Sewing 30. ❑ Fine Art/Antiques 14. ❑ Flower Gardening 31. ❑ Foreign Travel 15. ❑ Vegetable Gardening 32. ❑ Cruise Ship Vacations 16. ❑ Crafts 33. 0 Travel In USA 17. ❑ Buy Prerecorded Videos 34. 0 Gourmet Cooking/Fine Foods 24. Using the numbers In the above list, please indicate your 3 most Important activities: Copyright O 2000 All Rights Reserved NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUETO THE QUALITY OF THE DOCUMENT. 35. ❑ Wines 36. ❑ Coin/Stamp Collecting 37. ❑ Collectibles/Collections 38. ❑ Our Nation's Heritage 39. ❑ Real Estate Investments 40. ❑ Stocks/Bonds/Mutual Funds 41. ❑ Entering Sweepstakes 42. ❑ Casino Gambling 43. ❑ Science Fiction 44. ❑ Wildlife/Environmental lssue,- 45. ❑ Dieting/Weight Control 46. ❑ Science/New Technology 47. ❑ Self- Improvement 48. ❑ Walking for Health 49. ❑ Watching Sports on TV 50. ❑ Home Video Recording 51. 0 Moneymaking Opportunities Thanks for taking the time to fin out this questionnaire. Your answers will be used for market research studies and reports. They will also allow you to receive Important mailings and special offers from a number of fine companies whose products and services relate directly to the specific interests. hobbles. and other information Indi- cated above. Through this selective program, you will be able to ordain more information about activities In which you are involved and less about those In which you are not. Please check here if, for some reason. you would prefer forts participate in this opportunity. 0 Please check here if you do not want to receive mailings and otters using your E-mail address. 0 SURVCARD.PAY ( { 011:000 naio'0.0k011000C0 0 YW44lla° oco 4 looTaY1100041.40(0:ffili Payne Heating & Cooling FOR SERVICE OR REPAIR, FOLLOW THESE STEPS IN ORDER: FIRST: Contact the installer. You may find his name on the product or in your Homeowner's Packet. If his name is not known, call your builder if yours is a new residence. SECOND: Contact the nearest Payne distributor. (See telephone yellow pages.) THIRD: Contact: Payne Heating & Cooling Consumer Relations Department P.O. Box 4952 Syracuse, New York 13221 -4952 Phone: 1-800-428-4326 Unit Model No. Date of Installation Name of Owner Address of Installation Unit Serial No Installed by IT I I IT I I I I I I I I I I'I I I I I I I I I I'I I ' I I I IT I I I I'I I'I I I I'I I I ' I' 11 ONE -YEAR WARRANTY —This Payne Heating & Cooling (herein after referred to as "Payne ") product is warranted to be free from defects in material and workmanship under normal use and maintenance for a period of one year from the date of original installation, whether or not actual use begins on that date. A new or remanufactured part, at Payne's sole option, to replace any defective part will be provided without charge for the part itself; PROVIDED the defective part is returned to our distributor through a qualified servicing dealer. This warranty applies only to the product in its original installation location and is voided it the product is reinstalled elsewhere. THIS WARRANTY DOES NOT INCLUDE LABOR OR OTHER COSTS incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of either defective parts or replacement parts. Such costs may be covered by a separate warranty or service agreement provided by the installer which is separate and distinct from this factory warranty. EXTENDED 19 -YEAR UMITED WARRANTY ON GAS -FIRED FURNACE HEAT EXCHANGER ONLY — During the second through the twentieth years after the date of original installation, Payne further warrants the heat exchanger against defects in material or workmanship, under normal use and maintenance. A new or remanufactured heat exchanger, at Payne's sole option, will be provided under the same conditions as stated in the ONE -YEAR WARRANTY or a credit will be allowed in the amount of the then current retail selling price of an equivalent heat exchanger toward the purchase of a new PAYNE gas furnace. LIMITATIONS OF WARRANTIES —ALL IMPLIED WARRANTIES (INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE HEREBY LIMITED IN DURATION TO THE PERIOD FOR WHICH THE LIMITED WARRANTY IS GIVEN AND APPLIES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. THE EXPRESS WARRANTIES MADE IN THIS WARRANTY ARE EXCLUSIVE AND MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON WHATSOEVER. Indoor Gas -Fired Furnace Limited Warranty ALL WORK UNDER THE TERMS OF THIS WARRANTY SHALL BE PERFORMED DURING NORMAL WORKING HOURS. ALL REPLACEMENT PARTS, WHETHER NEW OR REMANUFACTURED, ASSUME AS THEIR WARRANTY PERIOD ONLY THE REMAINING TIME PERIOD OF THIS WARRANTY. PAYNE WILL NOT BE RESPONSIBLE FOR: 1. Normal maintenance as outlined in the installation and servicing instructions or owner's manual including filter cleaning and/or replacement and lubrication. 2. Damage or repairs required as a consequence of faulty installation or application by others, abuse, improper servicing, unauthorized alteration or improper operation. 3. Failure to start due to voltage conditions, blown fuses, open circuit breakers or other damages due to the inadequacy or interruption of electrical service. 4. Damage or repairs needed as a consequence of any misapplication, abuse, improper servicing, unauthorized alteration, or improper operation. 5. Damage as a result of floods, winds, fires, lightning, accidents, corrosive environments or other conditions beyond the control of Payne. 6. Costs for replacement parts or repair services which are not supplied or designated by Payne and which are specifically covered under this Warranty. 7. Payne products installed outside the continental U.S.A., Alaska, Hawaii, and Canada. 8. Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever, including additional or unusual use of supplemental electric heat. 9. ANY SPECIAL, INDIRECT, OR CONSEQUENTIAL PROPERTY OR COMMER- CIAL DAMAGE OF ANY NATURE WHATSOEVER. Some states do not allow the exclusion of incidental or consequential damages, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Effective on products manufactured after July 1, 1996. Supersedes any other warranty certificates supplied with the product. Catalog No. PA- 3348.014 39004DP154 .. ';, {'r:t�u;4 "��. -, v. :.1. °i,�. wig. S.✓. �.. 2i' ix �. K.' i. �i25TS. iL.+ t1.: iJ.. adl�fti . 1�4 i t initza,�lS,oG Downflow /Horizontal Induced - Combustion Gas -Fired Furnaces Sizes 050 through 135 Installation Manual PG8DAA Series C and D EFFICIENCY RATING CERTIFIED alma 001 REGISTERED QUALITY SYSTEM NOTE: Read the entire instruction manual before starting the installation. This symbol indicates a change since the last issue. Index Page SAFETY CONSIDERATIONS Clearances To Combustible Materials Dimensional Drawing 3 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE 3 INTRODUCTION 3 -4 LOCATION 4 General 4 -5 Location Relative to Cooling Equipment 5 Hazardous Locations 5 AIR FOR COMBUSTION AND VENTILATION 5 -6 Unconfined Space 6 Confined Space 6 AIR DUCTS 6 -7 Ductwork Acoustical Treatment 7 Supply Air Connections 7 ' Return Air Connections 7 SUPPLY -AIR PLENUM INSTALLATION (DOWNFLOW) 7 Downflow Installation 7 Installation On a Combustible Floor 7 HORIZONTAL ATTIC INSTALLATION 7 -8 Construct a Working Platform 7 Install Furnace 8 HORIZONTAL CRAWLSPACE INSTALLATION 8 FILTER ARRANGEMENT 9 GAS PIPING 10 -12 ELECTRICAL CONNECTIONS 11 -12 115 -v Wiring 12 -13 24 -v Wiring 13 Accessories 13 VENTING 13 START -UP, ADJUSTMENT, AND SAFETY CHECK 13 -23 General 13 Sequence Of Operation 13 -15 Form: IM- PG8D -05 Cancels: IM- PG8D -04 Printed in U.S.A. 10 -00 Catalog No. 53PG -8D13 r MINIMUM INCHES CLEARANCE TO This lorced air furnace is equipped for use with natural gas at altitudes 0- 10,000 It (0- 3,050m). An accessory kit, supplied by the manufacturer,shall be used to convert to propane gas use or may be required for some natural gas applications. This furnace is for indoor installation in a building constructed on site. This furnace may be installed on combustible flooring in alcove or closet at minimum clearance from combustible material. This furnace may be used with a Type B -1 Vent and may be vented in common with other gas -fired appliances. t For installation on non - combustible floors only. For installation on combustible flooring only when installed on special base, Part No. KGASB0201 ALL, Coil Assembly, Part No. CD5 or CK5, or Coil Casing, Part No. KCAKC. # For furnaces wider than 14.25 inches (362mm) may be 0 inches. 0 18 inches front clearance required for alcove. * Indicates supply or return sides when furnace is in the horizontal position. Line contact only permissible between lines formed by intersections of the Top and two Sides of the furnace jacket, and building joists, studs or framing. ## For single wall vent type 6 inches. For Type B -1 vent type 3 inches. tt Clearance to Back 0 inches (0 po) in downflow and horizontal (attic/alcove & crawlspace) positions and 3 inches (3 po) in horizontal closet positions. COMBUSTIBLE CONSTRUCTION This furnace is approved for DOWNFLOW and HORIZONTAL installations. Clearance arrows do not change with furnace orientation. Clearance in inches Vent Clearance to combustibles: For Single Wall vents 6 inches (6 po). For Type B -1 vent type 1 inch (1 po). 322286.101 REV. E (LIT)/ —2— A97617 Fig. 1— Clearances to Combustibles Heating Mode 15 Cooling Mode 15 Continuous Blower Mode 15 Heat Pump Mode 15 Start -up Procedures 15 -17 Adjustments 17 -22 Set Gas Input Rate 17-20 Set Temperature Rise 20 -22 Set Thermostat Heat Anticipator •. Check Safety Controls '2 -23 Checklist 23 SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54 -1996 /ANSI Z223.I -1996 and the Installation Standards, Warm Air Heating and Air Conditioning Systems (NFPA 90B) ANSI/NFPA 90B. In Canada, refer to the current edition of the National Standard of Canada CAN /CGA -B 149. 1 - and .2 -M95 Natural Gas and Propane Installation Codes (NSCNGPIC). Wear safety glasses and work gloves. Have fire extinguisher available during start -up and adjustment procedures and service calls. Recognize safety information. This is the safety -alert symbol 0 . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety -alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require these instructions as a minimum for a safe installation. .i;; ;C.tc-i >e..itt,"r.c : 4u5t: ;:iii u:a 1; to:i fit.' rp;ayo ?x:y «ad : .« +;u tFr.#;. ?f ir UNIT SIZE A D E VENT CONN SHIP. WT (LB) 024050 14 -3/16 12 -9/16 12-11/16 4 124 036050 14 -3/16 12 -9/16 12 -11/16 4 127 024070 14 -3/16 12 -9/16 12-11/16 4 141 036070 14 -3/16 12 -9/16 12-11/16 4 145 036095 17-1/2 15 -7/8 16 4 154 048095 17-1/2 15 -7/8 16 4 154 048115 17-1/2 15 -7/8 16 4 171 060115 21 19 -3/8 19-1/2 4 181 060135 24 -1/2 22 -7/8 23 5 192 28 1 /2" 2 13/16 I 39 7/ 11/ 6 �OUTLET 19 "— 1 3/4" DIA HOLE GAS ENTRY VENT CONNECTION 13 /16 " – ► 9 1 " 10 1/4" 0 UNV MI —3— 16 1 /16' -) Fig. 2— Dimensional Drawing Table 1— Dimensions (In.) 1 /2" DIA THERMOSTAT WIRE ENTRY 0 7 /8 " DIA ACCESSORY 7 /8 " DIA HOLE POWER ENTRY 1 1 /2" DIA R.H. GAS ENTRY 7 /8 " DIA ACCESSORY 4 3 /1 6 „ 2 15/ 1 1/16" rio E —w13 5 /16 „ 2 1/8 10 1 /4'" 81/4," A - 11 /16" 1 1/18" 11/16" 11 NOTE: ADDITIONAL 7 /8 " DIA K.O. ARE LOCATED IN THE TOP PLATE AND BOTTOM PLATE 1 -41-2 1 /8" AIRFLOW DIMPLES TO DR LL HOLES FOR HANGER BOLTS (4 PLACES) IN HORIZONTAL POSITION 1 "TYP 5 /8 " TYP A98612 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE A CAUTION: Electrostatic discharge can affect electronic components. Take precautions during furnace installation and servicing to protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools which are held during the procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electrostatic potential. 1. Disconnect all power to the furnace. DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY'S ELECTROSTATIC CHARGE TO GROUND. 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in a person's hand during grounding will be satisfactorily discharged. 3. After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity (for example; DO NOT move or shuffle your feet, DO NOT touch ungrounded objects, etc.). 4. If you touch ungrounded objects (recharge your body with static electricity), firmly touch furnace again before touching control or wires. 5. Use this procedure for installed and uninstalled (ungrounded) furnaces. 6. Before removing a new control from its container, discharge your body's electrostatic charge to ground to protect the control from damage. If the control is to be installed in a furnace, follow items I through 5 before bringing the control or yourself into contact with the furnace. Put all used AND new controls into containers before touching ungrounded objects. 7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage. INTRODUCTION The model PG8DAA Series B Furnaces are available in sizes 50,000 through 135,000 Btuh input capacities. The design of the downflow /horizontal gas -fired furnace is CSA (A.G.A. and C.G.A.) certified for natural and propane gases and for installation on noncombustible flooring. The furnace is factory- shipped for use with natural gas. The manufacturer's accessory gas conversion kit is required to convert furnace for use with propane gas. :H. 4 v,i61:h':1 +rF.:.', „@:Y.Fri�,,A a'sv. 7 .wN4 @.t, ,!�{[�t;au:'.,JR> These furnaces SHALL NOT be installed .erectly on carpeting, tile, or any other combustible material other than wood flooring. In downllom installations. the manul'ucturcr's accessory floor base must be used when installed on combustible materials and wood flooring. Special base is not required when this furnace is installed on manufacturer's Coil Assembly Part No. CDS. CK5, or when Coil Box Part No. KCAKC is used. This furnace is for installation in alcoves, attics. crawlspaces, basements, closets, or utility rooms. The design of this furnace line is not CSA (A.G.A. and C.G.A.) certified for installation in mobile homes, recreation vehicles, or outdoors. Before installing the furnace, refer to the current edition of the NFGC and the NFPA 90B. Canadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction. For a copy of the NFGC NFPA54/Z223.I. contact International Approval Services U.S. Inc., 8501 E. Pleasant Valley Road, Cleveland. OH 44131 or National Fire Protection Association Inc.. Batterymarch Park, Quincy. MA 02269. For a copy of NFPA 90B, contact National Fire Protection Association Inc., Batterymarch Park. Quincy, MA 02269. Before installing the furnace in Canada. refer to the current edition of the NSCNGPIC. Contact Standards Department of Canadian Gas Association, 55 Scarsdale Road, Don Mills, Ontario, Canada M3B 2R3. 0 CAUTION: Application of this furnace should be indoors with special attention given to vent sizing and material, gas input rate, air temperature rise, and unit sizing. Improper installation or misapplication of the furnace can require excessive servicing or cause premature component failure. Installation must conform to the regulations of the serving gas supplier and the local building, heating, and plumbing codes in effect in the area in which the installation is made, or in the absence of local codes with the requirements of the NFGC. This furnace is designed for a minimum continuous return -air temperature of 60 °F db or intermittent operation down to 55 °F db such as when used with a night setback thermostat. Return -air temperature must not exceed a maximum of 85 °F db. A. General p WARNING: Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon monoxide poisoning, explosion, fire, electrical shock, or other conditions which may cause personal injury, loss of life, or property damage. Consult a qualified installer, service agency, local gas supplier, or your distributor or branch for information or assistance. The qualified installer or agency must use only factory- authorized and listed kits or accessories when modifying this product. Failure to follow this warning could result in electrical shock, fire, personal injury, or death. For accessory installation details, refer to the applicable installation literature. NOTE: Remove all shipping brackets and materials before operating the furnace. PROCEDURE 1— LOCATION p CAUTION: Do not install furnace in a corrosive or contaminated atmosphere. Make sure all combustion and circulating air requirements are followed, in addition to all local codes and ordinances. CAUTION: Do not use this furnace during construction when adhesives, sealers, and /or new carpets are being installed. If the furnace is required during construction, use clean outside air for combustion and ventilation. Compounds of chlorine and fluorine when burned with combustion air form acids which cause corrosion of the heat exchangers and metal vent system. Some of these compounds are found in paneling and dry wall adhesives, paints, thinners, masonry cleaning materials, and many other solvents commonly used in the construction process. Excessive exposure to contaminated combustion air will result in safety and performance related problems. —4— A99075 , �,:Aix.S'.'i:+.x%:w..c!:b:aM. vki a` aiu':: l_;' ifr: J:':' hi" if%] :kiF'.t:isui..,'.GY.�:''iA• ^ t•1 1?;is:4�tls;!:rJid . -k':.f .4 i.`�'�a. ku'.?,. ! ... .. r r INTERIOR HEATED SPACE VENT THROUGH ROOF (CATEGORY I) • Minimum opening size is 100 sq in. with minimum dimensions of 3 in. t Minimum of 3 in. when type B -1 vent is used. —12' MAX DA_ 1 SO IN. PER 1000 BTUH. iN DOOR OR WALL UNCONFINED SPACE 6" MIN (FRONT) t 1 SQ IN. PER 1000 BTUH• IN DOOR OR WALL A93387 Fig. 3 —Air for Combustion and Ventilation (inside Air) —5— 12" MAX 1 SO IN. T y PER 2000 T BTUH• DUCTS TO OUTSIDE 1 SQ IN. PER 2000 BTUH• 12" MAX SUPPLY AIR DUCTS TO OUTDOORS A RETURN AIR D VENT THROUGH ROOF (CATEGORY I) 0 u1W z u. za Oci) U C •Minimum dimensions of 3 in. NOTE: Use any of the following combinations of openings: A &B C &D b &E F &G 1 SQ IN. PER 4000 BTUH* 1 12" MAX 7 1 SO IN. PER 4000 BTUH* DUCT 1 SQ IN. OUTDOORS PER 4000 BTUH OUTDOORS 1 SQ IN. PER 4000 BTUH* E G 12" MAX 12 " MAX I A93388 Fig. 4—Air for Combustion and Ventilation (Outside Air) This furnace must be installed so the electrical components are protected from water. Locate the furnace as close to the chimney /vent and as near the center of the air distribution system as possible. The furnace should be installed as level as possible. When a furnace is installed so that the supply ducts carry air to areas outside the space containing the furnace, the return air must also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. Provide ample space for servicing and cleaning. Always comply with the minimum tire protection clearances shown on the unit rating plate. This furnace shall not be installed directly on carpeting, tile, or any combustible material other than wood flooring. The furnace may be installed on combustible flooring when installed with the accessory downflow subbase, which is available from your distributor or branch when required. B. Location Relative to Cooling Equipment The cooling coil must be installed parallel with or on the downstream side of the furnace to avoid condensation in the heat exchangers. When installed parallel with a furnace, dampers or other means used to control the flow of air must prevent chilled air from entering the unit. if the dampers are manually operated, they must be equipped with means to prevent operation of either unit unless the damper is in the full -heat or full -cool position. C. Hazardous Locations When the furnace is installed in a residential garage, it must be installed so that the burners and ignition source are located at least 18 in. above the floor. The furnace should be protected from physical damage by vehicles. When a furnace is installed in public garages, airplane hangars, or other buildings having hazardous atmospheres, the unit must be installed in accordance with the recommended good practice requirements of the National Fire Protection Association, Inc. PROCEDURE 2 FOR COMBUSTION AND VENTILATION Provisions for adequate combustion and ventilation air must be provided in accordance with Section 5.3 of the NFGC, Air for Combustion and Ventilation, or applicable provisions of the local building codes. Canadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction. © CAUTION: Air for combustion must not be contaminated by halogen compounds, which include fluoride, chloride, bromide, and iodide. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, salts, air fresheners, and other household products. . i . .... .... .. ..a .+::'�:'y ,..' �3":. �- ���J.' J.;:: Cx,'.: `lai+.t+.iN:`:.w.la.V..w.<"�.°. FtZfiYteL.«w..— +•.... ;Kt. /1. 4 4.4r4` PGBDAA FURNACE INPUT BTUH MINIMUM SO FT WITH 7 -1/2 FT CEILING 46,000 307 69,000 460 92,000 613 115,000 767 135,000 920 © CAUTION: The operation of exhaust fans, kitchen ventilation fans, clothes dryers, or fireplaces could create a NEGATIVE PRESSURE CONDITION at the furnace. Make -up air MUST be provided for the ventilation devices, in addition to that required by the furnace. All fuel - burning equipment must he supplied with air for combustion of the fuel. Sufficient air MUST be provided to ensure there will not he a negative pressure in the equipment room or space. In addition, a positive seal MUST be made between the furnace cabinet and the return -air duct to avoid pulling air from the burner area and draft safeguard opening. The requirements for combustion and ventilation air depend upon whether the furnace is located in an unconfined or confined space. A. Unconfined Space An unconfined space must have at least 50 cu ft for each 1000 Btuh of input for all the appliances (such as furnaces. clothes dryer. water heaters, etc.) in the space. For Example: If the unconfined space is constructed unusually tight, air for combustion and ventilation MUST come from either the outdoors or spaces freely communicating with the outdoors. Combustion and ventilation openings must be sized the same as for a confined space. A minimum opening with a total of at least I sq in. per 5000 Btuh of total input rating for all equipment must be provided. Return air must not be taken from the room unless an equal or greater amount of air is supplied to the room. B. Confined Space A confined space is defined as a space whose volume is less than 50 cu ft per 1000 Built of total input ratings of all appliances installed in that space. A confined space MUST have provisions for supplying air for combustion, ventilation, and dilution of flue gases using I of the following. methods. (See Fig. 3 and Table 2.) NOTE: In determining free area of an opening, the blocking effect of louvers, grilles, and screens must be considered. If free area of louver or grille design is unknown, assume that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent free area. Screens, when used, must not be smaller than 114 -in. mesh. Louvers and grilles must be constructed so they cannot be closed. The size of the openings depends upon whether air comes from outside of the structure or an unconfined space inside the structure. 1. All air from inside the structure requires 2 openings (for structures not usually tight): a. Each opening MUST have at least 1 sq in. of free area per 1000 Btuh of total input for all equipment within the confined space, but not less than 100 sq in. per opening. (See Fig. 3 and Table 2.) The minimum dimension of air openings shall not be less than 3 in. b. 11' building is constructed unusually tight, a permanent opening directly communicating with the outdoors shall be provided. See item 2 below. c. If furnace is installed on a raised platform to provide a return -air plenum, and return air is taken directly from hallway or space adjacent to furnace, all air for combustion must come from outdoors. 2. Air from outside the structure requires 1 of the following methods: a. If combustion air is taken from outdoors through 2 vertical ducts, the openings and ducts MUST have at least I sq in. of free area per 4000 Btuh of total input for all equipment within the confined space. (See Fig. 4 and Table 2.) b. If combustion air is taken from outdoors through 2 horizontal ducts, the openings and ducts MUST have at least 1 sq in. of free area per 2000 Btuh of total input for all equipment within the confined space. (See Fig. 4 and Table 2.)If combustion air is taken from outdoors through a single opening or duct (horizontal or vertical) commencing within 12 in. of the top of the confined space, opening and duct MUST have at least 1 sq in. of free area per 3000 Btuh of the total input for all equipment within the confined space and not less than the sum of the areas of all vent connectors in the confined space. (See Fig. 4 and Table 2.) Equipment clearances to the structure shall be at least 1 in. from the sides and back and 6 in. from the front of the appliances. When ducts are used, they must be of the same cross - sectional area as the free area of the openings to which they connect. The minimum dimension of ducts must not be less than 3 in. (See Fig. 4.) AIR DUCTS PROCEDURE 1—GENERAL REQUIREMENTS The duct system should be designed and sized according to accepted national standards such as those published by: Air Conditioning Contractors Association (ACCA), Sheet Metal and Air Conditioning Contractors National Association (SMACNA) or American Society of Heating, Refrigerating and Air Conditioning Engineers (ASHRAE). Or consult factory The Air Systems Design Guidelines reference tables available from your local distributor. The duct system should be sized to handle the required system design CFM at the design static pressure. When a furnace is installed so that the supply ducts carry air to areas outside the space containing the furnace, the return air must also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. —6-- .v. 4..: x�i �,?lt.: a;: i?v: vAi ova. u:y.r�. «w :: iuz.Yl-i:.C;:s.l.ri�t u u1�b7.wti..iM +,(:2 fin. • +:.a.laYr�,•4�x ; tkSii.,. ,' i^ N: 1 ?,tu'..C�:.�:�tk.1a' ;.;5 f �1r ;�,e?:7ts�i`�. 1�= PG8DAA FURNACE HIGH -FIRE INPUT (BTUH) AIR FROM UNCONFINED SPACE OUTDOOR AIR THROUGH VERTICAL DUCTS OUTDOOR AIR THROUGH HORIZONTAL DUCTS OUTDOOR AIR THROUGH SINGLE DUCT Free Area of Opening (Sq In.) Free Area of Opening and Duct (Sq In.) Round Pipe (In. Dia) Free Area of Opening and Duct (Sq In.) Round Pipe (In. Dia) Free Area of Opening and Duct (Sq In.) Round Pipe (In. Dia) 50,000 100 12.5 5 25.0 6 16.7 5 70,000 100 17.5 5 35.0 7 23.4 6 95,000 100 23.8 6 47.5 8 31.7 7 115,000 115 28.8 7 57.5 9 38.4 8 135,000 135 33.8 7 67.5 10 45.0 8 Secure ductwork with proper fasteners for type of ductwork used. Seal supply- and return -air duct connections to furnace with code approved tape or duct scaler. Flexible connections should be used between ductwork and furnace to prevent transmission of vibration. Ductwork passing through unconditioned space should be insulated to enhance system performance. When air conditioning is used, a vapor harrier k recommended. PROCEDURE 2 DUCTWORK ACOUSTICAL TREATMENT Metal duct systems that do not have a 90 degree elbow and 10 ft of main duct to the first branch take-off may require internal acoustical lining. As an alternative. fibrous ductwork may he used if constructed and installed in accordance with the latest edition of SMACNA construction standard on fibrous glass ducts. Both acoustical lining and fibrous ductwork shall comply with NFPA 90B as tested by UL Standard 1 8 1 for Class 1 Rigid air ducts. PROCEDURE 3— SUPPLY AIR CONNECTIONS A. Downflow Furnaces Connect supply -air duct to supply -air opening (outlet) on furnace. (See Fig. I.) The supply -air duct attachment must ONLY be connected to furnace supply /outlet or air conditioning coil casing (when used), when installed on non - combustible material. When installed on combustible material, supply -air duct attachment must ONLY be connected to an accessory subbase or factory approved air conditioning coil casing. DO NOT cut main furnace casing to attach supply side air duct, humidifier, or other accessories. All accessories MUST he connected external to furnace main casing. B. Horizontal Furnaces Connect supply -air duct to supply -air (outlet) opening on furnace. (See Fig. I.) The supply -air duct attachment must ONLY he connected to furnace supply /outlet or air conditioning coil casing (when used). DO NOT cut main furnace casing to attach supply side air duct, humidifier, or other accessories. All accessories MUST be connected external to furnace main casing. PROCEDURE 4— RETURN AIR CONNECTIONS A. Downflow and Horizontal Furnaces The return-air duct must be connected to return -air opening (inlet) provided as shown in Fig. 1. DO NOT cut into casing sides or back to attach any portion of return -air duct. Bypass humidifier connections should be made at ductwork or coil casing sides exterior to furnace. Table 2— Minimum Free Area Of Combustion Air Opening* • Free area shall be equal to or greater than the sum of the areas of all vent connectors in the confined space. PROCEDURE 5— SUPPLY -AIR PLENUM INSTALLATION (DOWNFLOW) A. Downflow Installation NOTE: This furnace is approved for use on combustible flooring when manufacturer's accessory floor base Part No. KGASB0201 ALL is used. Manufacturer's accessory floor base is not required when this furnace is installed on manufacturer's Coil Assembly Part No. CD5, CK5, or Coil Box Part No. KCAKC is used. 1. Determine application being installed from Table 2. 2. Construct hole in floor per dimensions specified in Table 2 and Fig. 5. 3. Construct plenum to dimensions specified in Table 2. 4. If downtlow subbase (KGASB) is used, install as shown in Fig. 6. If coil assembly CD5, CK5, or Coil Box KCAKC is used, install as shown in Fig. 7. B. Installation On a Combustible Floor 1. Cut and frame hole in floor per dimensions in Installation Instructions packaged with downtlow subbase. 2. When completed, coil assembly, coil box, plenum, and furnace should be installed as shown in Fig. 7. PROCEDURE 6— HORIZONTAL ATTIC INSTALLATION © WARNING: Do not install the furnace on its back; safety control operation will be adversely affected. Never connect return -air ducts to the sides or back of the furnace. Failure to follow this warning could result in fire, personal injury, or death. The furnace can be installed horizontally on either the left - hand (LH) or right - hand (RH) side. A typical attic installation is shown in Fig. 8. A. Construct a Working Platform Construct working platform on location where all required furnace clearances are met. (See Fig. I and 7.) —7— mow_,. _..� - • :: FURNACE CASING WIDTH APPLICATION PLENUM OPENING FLOOR OPENING A B C D 14 -3/16 Non - Combustible Flooring 12 -11/16 19 13 -3/8 19-5/8 Combustible Flooring Using KGASB Subbase 11 -13/16 19 13 -7/16 20 -3/8 Combustible Flooring with CD5, CK5, Coil Assembly or KCAKC Coil Box 12 -5/16 19 13 -5/16 20 17 - 112 Non - Combustible Flooring 16 19 16 -5/8 19-5/8 Combustible Flooring Using KGASB Subbase 15 -1/8 19 16 -3/4 20 -3/8 Combustible Flooring with CD5, CK5, Coil Assembly or KCAKC Coil Box 15 -1/2 19 16 -1/2 20 21 Non - Combustible Flooring 19 -1/2 19 20 -1/8 19-5/8 Combustible Flooring Using KGASB Subbase 18 -5/8 19 20 -1/4 20 -3/8 Combustible Flooring with CD5, CK5, Coil Assembly or KCAKC Coil Box 19 19 20 20 24 -1/2 Non - Combustible Flooring 23 19 23 -5/8 19 -5/8 Combustible Flooring Using KGASB Subbase 22 -1/8 19 23 -3/4 20 -3/8 Combustible Flooring with CD5, CK5, Coil Assembly or KCAKC Coil Box 22 -1/2 19 23 -1/2 20 00 A 10 O / 4 11111 B PLENUM OPENING FLOOR OPENING D AIWA Fig. 5 —Floor and Plenum Opening Dimensions Table 3— Opening Dimensions (In.) —H— A96283 B. Install Furnace 1. Position furnace in desired location. 2. Connect gas supply pipe. See Fig. 8 for typical piping entry. 3. Install field - supplied filter retainers as indicated in Fig. 9 and Table 4 before connecting return -air duct to furnace. 4. Connect supply- and return -air ducts. 5. Install 24- X 24 -in. sheet metal shield on platform in front of louvered control panel as shown in Fig. 8. PROCEDURE 7 HORIZONTAL CRAWLSPACE INSTALLATION The furnace can be installed horizontally with either the LH or RH side up. In a crawlspace, the furnace can either be hung from the floor joist (see Fig. 9) or installed on suitable blocks or pad. (See Fig. 10.) The furnace can be suspended from each corner by hanger bolts (4 each 3 18 -in. all - thread rod) cut to desired length, I- X 3 /8 -in. flat washer, 3 /8 -in. Iockwasher, and 3 /8 -in. nut. Dimples are provided for hole locations. (See Fig. 2.) Since horizontal crawlspace installation is very similar to the attic installation, refer to Procedure 4. The installation of a sheet metal shield in front of the louvered control panel is covered in Procedure 4. For a crawlspace installation. this same sheet metal shield must be installed above the louvered control panel. Extend the sheet metal shield over the furnace top far enough to cover the gas pipe entry hole. EffittiEttrai FURNACE (OWHE CASING N USED) COMBUSTIBLE FLOORING DOWNFLOW SUBBASE SHEET METAL PLENUM 1 „*_ FLOOR OPENING A96285 Fig. 6— Furnace, Plenum, and Subbase Installed on a Combustible Floor LINE CONTACT ONLY PERMISSIBLE BETWEEN LINES FORMED BY INTERSECTIONS OF THE TOP AND TWO SIDES OF THE FURNACE JACKET AND BUILDING JOISTS, STUDS, OR FRAMING. SEDIMENT TRAP PROCEDURE 8— FILTER ARRANGEMENT Fig. 8— Typical Attic Installation .m —9— fk FURNACE CD5 OR CK5 COIL ASSEMBLY OR KCAKC COIL BOX COMBUSTIBLE FLOORING SHEET METAL__ PLENUM FLOOR OPENING 30 -IN. MIN / gip , — •� WORK AREA 1 A96284 Fig. 7— Furnace, Plenum, and Coil Assembly or Coil Box Installed on a Combustible Floor A98613 WARNING: Never operate unit without a filter or with filter access door removed. Failure to follow this warning could result in fire, personal injury, or death. The 2 factory- supplied filters are shipped in the blower compartment. After the return -air duct has been connected to the furnace, install the filters in a V- formation inside the return -air plenum. See Fig. 11 and Table 4 for horizontal applications. Horizontal filter retainers must be field supplied. See Fig. 12 for downflow applications. FURNACE CASING WIDTH FILTER SIZE AND QUANTITY p 14 -3/16 (2) 16 X 20 X 1 14 -3/8 17 -1/2 (2) 16 X 20 X 1 13 -3/8 21 (2) 16 X 20 X 1 11 -5/8 24 -1/2 (2) 16 X 20 X 1 10 -1/4 ANGLE IRON OR EQUIVALENT (A) ROD LOCATION USING DIMPLE LOCATORS (SEE DIMENSIONAL 3 /a -IN. HEX NUT DWG FOR & WASHER (4) LOCATIONS) REQD PER ROD . . (A) PREFERRED ROD LOCATION (B) ALTERNATE ROD LOCATION ° °DD00 W00/4 'AV N akukv ©ODO DDDQ7DDg :k%t Malt `L._I Fig. 9— Horizontal Installation on Blocks — )Table 4— Filter Retainer (In.) PROCEDURE 9 —GAS PIPING Gas piping must be installed in accordance with national and local codes. Refer to the current edition of the NFGC. Canadian installations must be installed in accordance with NSCNGPIC and all authorities having jurisdiction. Refer to Table 5 for recommended gas pipe sizing. Risers should be used to connect to the furnace and to the meter. - I0— Fig. 10 Horizontal Crawlspace Installation on Hanger Rods NOTES: 1. A 1 In. clearance minimum between top of furnace and combustible material. 2. The entire length of furnace must be supported when furnace is used in horizontal position. A98614 A98615 L- cav::Lil..i: �.1 •As. ia iti�;e lS i:%ksin:�'+: "LSIk.0 %;, futi 3 Siisii�, z mo w. 00. Nom+ cow to W O ': < N d Z F- O H � 7p O N 0 H W W 0 O ; 1 ..Z =f O 1— Z 1 NOMINAL IRON PIPE SIZE (IN.) INTERNAL DIAMETER (IN.) LENGTH OF PIPE (FT) 10 20 30 40 50 1/2 0.622 175 120 97 82 73 3/4 0.824 360 250 200 170 151 1 1.049 680 465 375 320 285 1 -1/4 1.380 1400 950 770 660 580 1 -1/2 1.610 2100 1460 1180 990 900 AIRFLOW FIELD - SUPPLIED FILTER RETAINERS Fig. 11 Horizontal Filter Arrangement BACK FRONT Table 5 Maximum Capacity of Pipe • —I I— INSTALLATION POSITION OF FILTERS RETURN -AIR PLENUM ACCESS DOOR A82173 A98616 Fig. 12— Downflow Filter Arrangement A93043 Cubic ft of gas per hr for gas pressures of 0.5 psig (14 -in. wc) or less, and a pressure drop of 0.5 -in. we (based on a 0.60 specific gravity gas). Ref: Table 10 -2 NFPA 54 /ANS Z223.1 -1999. • GAS SUPPLY 1 ill MANUAL I SHUTOFF • VALVE x, j,, (REQUIRED) !' ■ : i • SEDIMENT TRAP UNION 0 Fig. 13— Typical Gas Pipe Arrangement p CAUTION: If a flexible connector is required or allowed by the authority having jurisdiction, black iron pipe shall be installed at the gas valve and extend a minimum of 2 in. outside the furnace casing. L\ WARNING: Use the proper length of pipes to avoid stress on the gas control manifold. Failure to follow this warning could result In a gas leak, causing fire, explosion, personal injury, or death. p CAUTION: Connect the gas pipe to the furnace using a backup wrench to avoid damaging gas controls. L\ WARNING: Never purge a line into a combustion chamber. Never use matches, candles, flame, or other sources of ignition to check for gas leakage. Use a soap- and -water solution to check for gas leaks. Failure to follow this warning could result In fire, explosion, personal injury, or death. Joint compounds (pipe dope) should be applied sparingly and only to the male threads of the joints. This pipe dope must be resistant to the action of propane gas. An accessible manual shutoff valve MUST be installed upstream of the furnace gas controls and within 72 in. of the furnace. A 1 /8 -in. NPT plugged tapping, accessible for test gage connection, MUST be installed immediately upstream of the gas supply connection to the furnace and downstream of the manual shutoff valve. Place a ground joint union between the gas control manifold and the manual shutoff. Install a sediment trap in the riser leading to the furnace. The trap can be installed by connecting a tee to the riser leading from the furnace. Connect a capped nipple into the lower end of the tee. The capped nipple should extend below the level of the gas controls. (See Fig. 13.) Piping should be pressure tested in accordance with local and national plumbing and gas codes before the furnace has been attached. If the pressure exceeds 0.5 psig (14 -in. wc), the gas supply pipe must be disconnected from the furnace and capped before the pressure test. If the test pressure is equal to or Tess than 0.5 psig (14 -in. wc), turn off electric shutoff switch located on the gas valve before the test. It is recommended that the ground joint union be loosened before pressure testing. After all connections have been made, purge the lines and check for gas leakage with regulated gas supply pressure. PROCEDURE 10— ELECTRICAL CONNECTIONS A. 115 -v Wiring Refer to the unit rating plate or Table 6 for equipment electrical requirements. The control system requires an earth ground for proper operation. ZS, CAUTION: Do not connect aluminum wire between disconnect switch and furnace. Use only copper wire. Make all electrical connections in accordance with the current edition of the National Electrical Code (NEC) ANSI /NFPA 70 -1999, and any local codes or ordinances that might apply. For Canadian installations, all electrical connections must be made in accordance with Canadian Electrical Code CSA C22.1, or authorities having jurisdiction. —12— A98617 ::ri:1; Y tk <iiuiw St�Y. rr s 14': tit' iv r i+6rltitr,`i�fitieaY:i�iif+Y!. i�•i,,+i�n "�:,f}ii',etx {:i°<iv= UNIT SIZE VOLTS— HERTZ— PHASE OPERATING VOLTAGE RANGE MAXIMUM UNIT AMPS MINIMUM WIRE GAGE MAXIMUM WIRE LENGTH FT MAXIMUM FUSE OR CKT BKR AMPSt Maximum' Minimum' 024050 115 -60-1 127 104 6.6 14 42 15 036050 115--60--1 127 104 8.1 14 34 15 024070 115 -60-1 127 104 6.7 14 42 15 036070 115 -60-1 127 104 8.4 14 33 15 036095 115 -60-1 127 104 9.2 14 30 15 049095 115 -60-1 127 104 10.2 14 28 15 048115 115 -60-1 127 104 10.1 14 28 15 060115 115 -60-1 127 104 13.3 12 33 20 060135 115 -60-1' 127 104 14.3 12 31 20 NOTE: Proper polarity must be maintained for 1 15 -v wiring. If polarity is incorrect. control center fault code indicator light will flash rapidly and furnace will not operate. WARNING: The cabinet MUST have an uninterrupted or unbroken ground according to NEC ANSI /NFPA 70 -1999 and Canadian Electrical Code CSA C22.1 or local codes to minimize personal injury if an electrical fault should occur. This may consist of electrical wire or conduit approved for electrical ground when installed in accordance with existing electrical codes. Do not use gas piping as an electrical ground. Failure to follow this warning could result in electrical shock, fire, or death. B. 24 -v Wiring Make field 24 -v connections at the 24 -v terminal strip. (See Fig. 14.) Connect terminal Y as shown in Fig. 15 for proper operation in cooling mode. Use AWG No. 18 color -coded wire only. The 24 -v circuit contains an automotive -type. 3 -amp fuse located on the main control hoard. Any direct shorts during installation. service, or maintenance could cause this fuse to blow. If fuse replacement is required. use ONLY a 3 -amp fuse of identical size. C. Accessories 1. Electronic air cleaner (EAC) Two quick- connect terminals, marked EAC -1 and EAC -2, are provided for EAC connection. (Sec Fig. 14.) These terminals are energized with I I5v (I.5 -amp maximum) during blower motor operation. 2. Humidifier (HUM) Quick- connect terminal (HUM) and screw terminal (Coat) are provided for 24 -v humidifier connection. The terminals are energized with 24v (0.5 -amp maximum) after inducer motor prepurge period. NOTE: A field- supplied, 115 -v controlled relay connected to EAC terminals may be added if humidifier operation is desired during blower operation. PROCEDURE 11 VENTING Refer to the National or Local Installation Code such as: National Fuel Gas Code (NFGC). ANSI Z223.1 -1996 /NFPA 54 -1996 in the United States and the National Standard of Canada for Natural Gas and Propane installation Codes (NSCNGPIC) CAN /CGA -B 149.1 and .2 -M95 in Canada, for proper vent sizing and installation requirements. Use the enclosed Venting Tables for Category 1 Fan - Assisted Furnaces for a quick, easy reference. The horizontal portion of the venting system shall maintain a minimum of I /4 -in. upward slope per linear ft and it shall be rigidly supported every 5 ft or Tess with hangers or straps to ensure that there will be no movement after installation. PROCEDURE 12— START -UP, ADJUSTMENT, AND SAFETY CHECK A. General NOTE: Proper polarity must be maintained for 115 -v wiring. If polarity is incorrect, control center fault indicator light will flash rapidly and furnace will not operate. The furnace must have a 115 -v power supply properly connected and grounded. Proper polarity must be maintained for correct operation. Thermostat wire connections at R, W, C, and Y must be made at the 24 -v terminal Klock on the control board. The gas service pressure must not exceed 0.5 psig (14 -in. wc), but must be no Tess than 0.16 psig (4.5 -in. wc). Before operating the furnace, check each manual reset switch for continuity. If necessary, press the button to reset the switch. The blower compartment door must be in place to complete the 115-v circuit to the furnace. L\ CAUTION: This furnace is equipped with 2 manual reset limit switches in the gas control area. The switches will open and shut off power to the gas valve if a flame rollout or an overheating condition occurs in the gas control area. DO NOT bypass the switches. Correct inadequate combustion air supply problem and reset the switches. B. Sequence of Operation p CAUTION: Furnace control must be grounded for proper operation or control will lockout. Control is grounded through green wire routed to gas valve and burner bracket screw. Table 6— Electrical Data • Permissible lim'ts of the voltage ange at which the unit will operate satisfactorily. t lime-delay type is recommended. t Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop. —13— 115 -V FIELD - SUPPLIED DISCONNECT I I 115 -VAC (L1) POWER SUPPLY FIVE WIRE THREE -WIRE HEATING - ONLY BLK • '•, BL 7 _ w_ HTJ O HOT SURFACE IGNITOR CONNECTOR TEST/TWIN U (24 -VAC 0.5 AMP MAX) HUMIDIFIER TERMINAL ® HUM LED OPERATION & DIAGNOSTIC LIGHT 0 00 000. SEC -1 000i1-- 3 -AMP FUSE 1 ri COOL. I 11 HEAT E FURNACE NOTE 2 m GND AUXILIARY J -BOX CONTROL BOX TE 24 -V RMINAL BLOCK EAC - ELECTRONIC AIR CLEANER TERMINALS (115 -VAC 1.5 AMP MAX) EAC -2 115 -VAC (L2) NEUTRAL CONNECTION INDUCER MOTOR CONNECTOR Fig. 14— Control Board NOTE 1 NOTES: 1. 2. 3. 24 -V THERMOSTAT TERMINALS HARNESS CONNECTOR 24 -V TRANSFORMER SEC -2 SPARE -1 BLOWER SPEED SELECTION TERMINALS SPARE -2 EAC -1 - - -- FIELD 24 -V WIRING - - -- FIELD 115 -, 208/230 -, 460 -V WIRING - FACTORY 24 -V WIRING - FACTORY 115 -V WIRING THERMOSTAT TERMINALS CONDENSING UNIT FIELD - SUPPLIED DISCONNECT 208/230- OR 460 -V THREE PHASE 208/230 -V SINGLE PHASE Connect Y- terminal as shown for proper operation. Some thermostats require a "C" terminal connection as shown. If any of the original wire, as supplied, must be replaced, use same type or equivalent wire. Fig. 15— Heating and Cooling Application Wiring Diagram —14— A95086 A98209 �.-,vn�... ........ �,... 0! �t�: ir` w'r: .ctN.:tlfi:�..l:�i'.AJ�= �,T1r:.5 �.ic ^J:.`..'a7:•�.... Using the schematic diagram shown in Fig. 16. follow the sequence of operation through the different modes. Read and follow the wiring diaTram very carefully. NOTE: 11' there is a power interruption and any thermostat call. the control will initiate a 90 -sec blower only on period before starting another cycle. I. Heating mode When the thermostat "calls for heat," R -W circuit closes. The furnace control performs a sell- check. verifies the pressure switch contacts are open. and starts the inducer motor. 0. Prepurge period —As the inducer motor comes up to speed, the pressure switch contacts close to begin a 15 -sec prepurge period. b. Ignitor warm -up—At the end of the prepurge period. the ignitor is energized for a 17 -sec ignitor warm -up period. c. Ignition sequence —When the ignitor warm -up period is completed. the gas valve opens. permitting gas flow to the burners where it is ignited. After 5 sec, the ignitor is de- energized and a 2 -sec flame - sensing period begins. d. HUM terminal is energized with the gas valve. See Accessories in Electrical Connections section. e. Flame- sensing —When burner flame is sensed, the control begins the plower on delay period and continues holding the gas valve open. Il burner flame is not sensed, the control closes the gas valve and repeats the ignition cycle. NOTE: Ignition sequence will repeat 3 additional times before a lockout occurs. Lockout automatically resets after 3 hrs, or can be mutually reset by turning 115v off (not at thermostat) for 3 sec minimum, then on again. f. Blower on delay —Forty sec after burner flame is proven, the blower motor is energized on heating speed. Simultaneously. the humidifier and electronic air cleaner terminals (HUM and Cost for humidifier, EAC -1 and EAC -2 for electronic air cleaner) are energized. g. Blower off delay —When the thermostat is satisfied, the circuit between R and W is broken, de- energizing the gas valve and stopping gas flow to the burners. The blower motor, and EAC remain energized for 135 sec. h. Post -purge —The inducer motor remains energized 5 sec after the burners are extinguished. Cooling mode When the thermostat "calls for cooling," R -G and R -Y circuits close. The R - circuit starts the outdoor condensing unit and combined R -Y and R -G circuits start the furnace blower motor on cooling speed. The EAC -1 terminal is energized with 115v whenever the blower is operating on cooling speed. When the thermostat is satisfied, R -G and R -Y circuits are broken. Furnace blower and EAC continue operating on cooling speed for an additional 90 sec. 3. Continuous blower mode NOTE: EAC -1 terminal is energized with 115v whenever blower is operating. When the R -G circuit is made, the blower motor operates on heating speed. During a call for heat, the blower stops, allowing the furnace heat exchangers to heat up more quickly, then restarts at the end of the 40 -sec blower on delay period. The blower reverts to continuous operation after the heating cycle is completed. When the thermostat "calls for cooling," the blower operates on cooling speed. When the thermostat is satisfied, the blower operates an additional 90 sec before reverting back to continuous operation on heating speed. 4. Heat pump mode When installed with a heat pump, the furnace control automatically changes the timing sequence to avoid long blower off time during demand defrost cycles. When the W -Y or W -Y -G thermostat inputs are received at the same time, the control changes the blower to heating speed or starts the blower if it was off, and begins a heating cycle. The blower remains on until the end of the prepurge period, then shuts off until the end of the ignition warm up and trial for ignition periods (a total of 24 sec). The blower then comes back on at heating speed. When the W input signal disappears, the control begins the normal inducer post -purge period and the blower changes to cooling speed after a I - sec delay. If the W -Y -G signals disappear at the same time, the blower remains on for the selected heating blower off delay period and the inducer goes through its normal post -purge period. It' the W -Y inputs should disappear, leaving the G signal input, the control goes into continuous blower and the inducer remains on for the normal post -purge period. Anytime the control senses false flame, the control locks out of the heating mode. This occurs because the control cannot sense the W input due to the false flame signal and, as a result, sees only the Y input and goes into cooling mode blower off delay. All other control functions remain in standard format. NOTE: EAC -1 terminal is energized whenever blower operates. HUM terminal is only energized when gas valve is energized. C. Start -Up Procedures 1. Purge gas lines —After all connections have been made, purge the lines and check for leaks. 2. p WARNING: Never purge a line into a combustion chamber. Never use matches, candles, flame, or other sources of ignition to check for gas leakage. Use a soap- and -water solution to check for gas leaks. Failure to follow this warning could result in fire, explosion, personal injury, or death. 2. Component test —The furnace control allows all components, except gas valve, to be run for a short period of time. This feature helps diagnose a system problem in case of a component failure. To initiate component test procedure, briefly short (jumper) the TEST 1 /4 -in. quick- connect terminal on control center (adjacent to LED diagnostic light) and the Cont terminal on thermostat connection block for approximately 2 sec. (See Fig. 14.) —15— ..... �5'.. -.. t. N »,rs +:�X•rr.^s.tQ'stx.f;( {n'n;a rv:dan�...... T PCB !JOIE 09 HSIR (NOT 01 ALL MDOFLST LEGEND BLOWER OFF DELAY SELECTION CHART ® 90 SEC 135 SEC 180 SEC 225 SEC R n IDR GVR BLWR ELMER OFF Y Dar ma HUM I TEST/TWIN — ©LED I DELAY SWI HI/LO RELAY 12 r Co. PU SW2 FUt BLOWER SPEED COOL SELECT 24 VAC-3A FUSE FEAT SRr5 2 EAG1 N EAC-2 DES BVSS MX (H) MT (COM) 8A1-EN USED) NOTE NOTE 711 USED) PRS 4UUSED) ALS GV cNT1 NOTE 715 GANVa ttt NOTE 115 FUSED DISCCYSECT SWITCH WEN RECD) 1 4— LI BLX � } nr (1 � I 1 _C. I }_ - 1 NEUTRAL I I ALS BLWR BLWM BVSS CAP CPU DSS EAC-1 EAC.2 FL FRS FSE FUI FU2 GV GVR HVLO HSI HEIR HUM IOM IDR ILK JB LED LGPS Is a ma'am ow - SWITCH.°VERTEM - MANUAL RESET. SP ST- (N.C.) BLOWER MOTOR RELAY. SPST-(N.0.) BLDNER MOTOR BLOCKED VENT SHUTOFF SWITCH. SPST- (N C.) CARACITOR MC APROCESSOR AND CIRCUITRY DRAFT SAFEGUARD SNITCH ELECTRONIC AIR aEANER CONNECTION (115 VAC 1.5 AMP MAX) ELECTRONIC AIR CLEANER CONNECTION (COMMON) FUSIBLE UM< FLAW ROLLOUT SW. - MANUAL RFSET. SPSF(N.C.) FLAME PRONNG ELECTRODE FUSE 3 AMP, NJTOVORVE BLADE TYPE. FACTORY INSTALLED FL15ECa CIRCUIT BREAKER CURRENT INTERRUPT DEVICE (FIELD INSTALLED & SUPPLJED) GAS VALVERL:DuNDANT OPERATORS GAS VALVE RELAY. DP51 BLOWER MOTOR SPEED CHANGE RELAY. SPOT INOT SURFACE IGNITOR (115 VAC) HUT SURFACE IGNITOR RELAY. SPSTOLO.) 24VAC HUMIDIFIER CONNECTION (.5 AMP. MAX.) INDUCED DRAFT MOTOR INDUCED DRAFT RELAY. SPST .(N.O.) BLOWER ACCESS TyiNEL INTERLOCK SWITCH SPST .(N 0.) JUNCTION BOX Uc 1T - EMTT1NG FOR STATUS CODES LOW GAS PRESSl1RE SPST war S'MTQL AUTO RESET. SPST(N.C.) AUTO -RESET INTER4AL. MOTOR OVERLOAD TEMP. SW. PCB PL1 PI2 PL3 P5 PHIS TEST/WAN TRAN VIM 0 PRINTED aRCUIT BOARD 9CIRaUTC]MECTOR 2 PCBCOFNECTOR 3-CIRCUIT IDM CONNECTOR 2CIRCAT I -ELPCO CONNECTOR PRESSURE S'MTCH, SPST -(N 0 ) CCAMPCTENT TEST & TWIN TERMNAL 1RANSFORWER.iisvA024vAC JUNCTION LUAA MEDTERMNAL PO3TERMNAL FACTORY WRING (115VAC) FACTORY WRING (24VAC) FIELD WRNG(115VAC) FIELD WIRING (24VAC) CONDUCTOR ON PCB FIELD WRINSTERMNAL FIFJDGRCAD EOUPMENTGRCJNO FIELD SPLICE PIING RECEPTACLE TO 115VAC FIELD DISCONNECT 11 L1 NOTE BLWR IDR 1 • TESU1WM FU1 NOTEI16 L2 11 x4 ft? ECUP e4rGROtID SPARE 2 II HEAT EAG1 E C-2 TRAM CPU PR1_ 115VAC 24VAC V rbill S 1 SE C 2 (UR r NOTE 112 , "�' I 0-1 E•-- L 1 1 R 4 SCHEMATIC DIAGRAM (NATURAL GAS & PROPANE) PL3 2 NOT USED FRS FFS2 (v NRo/ NOTE 711 (mEN USED) IVwiEN USED) NOTE 714 NOTE NOTE 515 LGPS LS IDM i ALs 14 ( W1-E N USED) NOTE 55 FSE m3 l` • v . NOTES: 1. It any of the original egtipment wire is replaced use wire rated la 105'C. 2. Inducer (IDM) and dower (BUM) motors contain inland auto-reset thermal oserload switches (OL) 3. Blower motor speed selections are for average conditions. see installation instructions for details on optimum speed selection. 4. Use only copper wire between the disconnect switch ardi the furnace jurldion box (J8). 5. This wire must be connected to furnace sheetmetal to contra to detect flame 6. Replace only with a 3 amp fuse. 7. Yellow lead not on alt motors. 8. Blower -cn delay. gas heating 45 Secods, coding or heat p np 2 seconds. 9. Blower -elf delay. gas heating 90.135.180 or 225 seconds. cooling a heat pump 90 seconds (135 seconds only on some models) 10. IgnitiaFloc volt occur after four consecutive unsuccessful trials- for - ignition. Cantrd volt auto -reset after three hours. 11. '.Men used, artillery limit switch (ALS) is on some dow nfow models only. When used FL is an upflow models only. 12. Some molds Trey have spade quid( connect terminals. 13. Factory connheded when LGPS is not used 14. Factory connected when BVSS is not used. BVSS used when Chrmey Adapter Aaessory 101 is installed. 15. Gas valve leads are interchangeable on single stage valves. 322869 - 101 REV. H f -*Fig. 16 —Unit Wiring Diagram NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUETO THE QUALITY OF THE DOCUMENT. A00304 t NOTE: Component test feature will not operate if any thermostat signal is present at control center. Component test sequence is as follows. a. Momentarily jumper TEST and Cost terminals until LED goes off. b. LED will display previous fault 4 times. c. Inducer motor starts and continues to run for entire component test. d. Hot surface ignitor is energized for 15 sec. then de- energized. e. Blower motor operates on cooling speed for 10 sec, then stops. f. Blower motor operates on heating speed for 10 sec, then stops. g. inducer motor stops. 3. To operate furnace, follow procedures on operating instruction label attached to furnace. 4. With furnace operating. set thermostat below room temperature and observe that furnace goes off. Set thermostat above room temperature and observe that furnace restarts. D. , Adjustments 1. Set eas input rate Furnace gas input rate on rating plate is for installations at altitudes up to 2000 ft. Furnace input rate must be within ±2 percent of input on furnace rating plate. a. Determine natural gas orifice size and manifold pressure for correct input. (I.) Obtain average yearly heat value (at installed altitude) from local gas supplier. (2.) Obtain average yearly specific gravity from local gas supplier. (3.) Verify furnace model. Table 7 can only be used for model PG8DAA Furnaces. (4.) Find installation altitude in Table 7. NOTE: For Canada altitudes of 2000 to 4500 ft, use U.S.A. altitudes of 2001 to 3000 ft in Table 7. (5.) Find closest natural eas heat value and specific gravity in Table 7. (6.) Follow heat value and specific gravity lines to point of intersection to find orifice size and manifold pressure settings for proper operation . EXAMPLE: (0 -2000 ft altitude) Heating value = 1050 Btu /cu ft Specific gravity = 0.62 Therefore: Orifice No. 43* Manifold pressure 3.6 -in. wc Furnace is shipped with No. 43 orifices. In this example all main burner orifices are the correct size and do not need to be changed to obtain proper input rate. (7.) Check and verify burner orifice size in furnace. NEVER ASSUME ORIFICE SIZE. ALWAYS CHECK AND VERIFY. b. Adjust manifold pressure to obtain input rate. (1.) Remove regulator adjustment seal cap. (See Fig. 17.) (2.) Turn adjusting screw, counterclockwise (out) to decrease manifold pressure or clockwise (in) to increase manifold pressure. NOTE: This furnace has been approved for a manifold pressure of 3.2 -in. we to 3.8 -in. wc when installed at altitudes up to 2000 ft. For altitudes above 2000 ft, the manifold pressure can be adjusted from 2.0 -in. we to 3.8 -in. wc. A, CAUTION: DO NOT bottom out gas valve regulator adjusting screw. This can result in unregulated manifold pressure and result in excess overtire and heat exchanger failures. NOTE: if orifice hole appears damaged or it is suspected to have been redrilled, check orifice hole with a numbered drill bit of correct size. Never redrill an orifice. A burr-free and squarely aligned orifice hole is essential for proper tlante characteristics. (3.) After correct manifold pressure is obtained, replace gas valve regulator adjustment screw cap and verify adjusted gas input rate using method outlined in item c. (4.) Burner flame.should be clear blue, almost transparent. (See Fig. 18.) c. Verify natural gas input rate by clocking gas meter. NOTE: High - Altitude Adjustment —17— ALTITUDE RANGE (FT) AVG GAS SPECIFIC GRAVITY OF NATURAL GAS HEAT VALUE 0 0.60 0.62 0.64 0.66 AT ALTITUDE (BTU /CU FT) Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure U.S.A. and Canada 0 to 2000 850 875 900 925 950 975 1025 41 42 42 42 42 CO CO to 'Cr N c) C) C) C) C) 41 41 42 42 42 r u r Lo C) C) C) C) C) C) 41 41 42 42 42 42 CO W CO W C. C.) IV ? 'co o Co DD 40 41 41 42 42 42 42 3.6 3.7 3.5 3.7 3.5 3.3 3.2 40 41 41 42 42 42 42 3.8 3.8 3.6 3.8 3.6 3.4 3.3 43 43 43 43 3.7 3.5 3.3 3.2 43 43 43 43 3.8 3.6 3.4 3.3 43 43 43 43 3.7 3.6 3.4 3.2 43 43 43 43 3.7 3.5 3.3 3.2 43 43 43 43 3.8 3.6 3.4 3.3 44 44 3.5 44 44 3.6 44 3.5 ALTITUDE RANGE (FT) AV HEAT VALUE AT ALTITUDE (BTU /CU FT) GRAVITY IAL GAS 0. 0.60 0.62 0.64 0.66 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure U.S.A. and Canada U.S.A Altitudes 2001 to 3000 or Canada Altitudes 2000 to 4500 775 800 825 850 875 900 925 950 975 1000 1025 42 42 42 3.7 3.4 3.2 42 42 42 3.8 3.6 3.3 41 42 42 3.5 3.7 3.5 3.3 41 42 42 42 42 3.6 3.8 3.6 3.4 3.2 41 41 42 42 42 3.8 3.5 3.7 3.5 3.3 43 43 43 43 43 43 43 43 43 42 in co o co nm C) 0) b) C) N N N 43 43 43 43 43 43 43 N N N W W CO ) co co CD N A o 43 43 43 43 43 43 43 • ul C N O O) h C+) Ch 0) b) C+) N 01 43 43 43 43 43 43 3.7 3.5 3.3 3.1 3.0 2.8 43 43 43 43 43 43 3.8 3.6 3.4 3.2 3.1 2.9 ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU /CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure A,uO 'V'SYl 3001 to 4000 750 775 800 825 850 875 900 925 950 975 1000 42 42 3.4 3.2 42 42 3.6 3.3 42 42 42 3.7 3.5 3.2 42 42 42 3.8 3.6 3.3 41 42 42 42 3.5 3.7 3.4 3.2 43 43 43 43 43 43 43 43 43 n 1C) Cif CA CA CD R C7 C9 Pf 0) CV N N N N 43 43 43 43 43 43 43 43 43 CO tD M o Cr! n CD M M 03 M M N N N N 43 43 43 43 43 43 43 43 1I it? cl '- O CO (� in Ch C7 0) C7 0) 01 N 04 43 43 43 43 43 43 43 43 tD CD a (N! O o 1D 07 c 0) 0) P) 04 CN CH 43 43 43 43 43 43 43 n in CI 7 O CO 1� 07 M C7 M 07 01 ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU /CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure c 0 a vi z 4001 to 5000 725 750 775 800 825 850 875 900 925 950 42 3.2 42 3.3 42 42 3.5 3.2 42 42 43 3.6 3.3 3.8 42 42 42 3.7 3.4 3.2 43 43 43 43 43 43 43 43 43 o CA fD Q C7 C7 M C) C) N N CV 01 N 43 43 43 43 43 43 43 43 43 N N N fJ CJ CO CB CJ CJ A 171 0) CD O " 0) OD 43 43 43 43 43 43 43 43 10 N ■ 0) r ID o M C7 Ci C7 N CV CV N 43 43 43 43 43 43 43 q Q N o CO r CA 03 M C7 N M 01 01 43 43 43 43 43 43 43 t` CC) C7 7 Cr! q CD 03 01 03 0) N CV 01 Table -Moot. PG8DAA Orifice Size and Manifold Si Pressure for Correct Input (Tabulated Data Based on 23 Per Bumer, Derated 4 Percent per 1000 Ft Above Sea Level) *t • For size 060135 only, input is 22,500 Btuh. Deduct 0.1 -in. wc from manifold pressure shown in table. Change orifice size if manifold pressure falls below 3.2 -in. we on altitudes up to 2000 ft, otherwise change orifice size if manifold pressure falls below 2.0 -in. wc. t Orifice numbers shown in BOLD are factory installed. .; d�hl ;KiM1l6�tc."U?:naJ'c" %f;:s'. ALTITUDE RANGE (FT) AVG GAS SPECIFIC GRAVITY OF NATURAL GAS HEAT VALUE 0.58 0.60 0.62 0.64 0.66 AT ALTITUDE (BTU, Orifice No. Pressure Orifice No. I Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Aiuo •d•s•n 5001 to 6000 700 725 750 775 800 825 850 875 900 925 950 975 1000 43 43 43 43 43 43 43 43 43 43 1 Q N O co t` q O N • M P) CO N N N N N N 43 43 43 43 43 43 43 43 43 43 43 CO CD CO r fA t• co Q C7 N 6 N 6 M N N N CH (.4 C11 N 42 3.2 42 3.3 42 42 3.4 3.2 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 CO CO CO CO CO CO CO CO N) M M Q C Q R Q Q R et Q a' Q P Q N O CO h 0 Q CO r- 0 0) b) P) C') N N N N CV N CV 3.8 3.5 3.3 3.1 2.9 2.8 2.6 2.5 2.3 2.2 2.1 43 43 43 43 43 43 43 43 43 43 43 3.6 3.4 3.2 3.0 2.8 2.7 2.5 2.4 2.3 2.2 2.1 48 48 48 3.8 3.6 48 48 3.7 3.5 48 3.6 I 48 3.7 ALTITUDE RANGE (En AVG GAS HEAT VALUE AT ALTITUDE (BTU /CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure AluO • 6001 to 7000 650 675 700 725 750 775 800 825 850 875 43 43 43 43 43 43 43 43 43 43 O CD R t9 N O CO C7 C7 C) of N N N N N 43 43 43 43 43 43 43 43 43 43 O a N CA t` O ‘r. N CO C7 C+) N N CSI 0 N 01 42 3.2 42 3.3 42 42 3.5 3.2 43 43 43 43 43 43 43 43 43 t► Q N O CD CD O C7 N M N C'7 N N N N N N 43 43 43 43 43 43 43 43 43 3.8 3.5 3.3 3.1 2.9 2.7 2.5 2.4 2.3 43 43 43 43 43 43 43 43 3.6 3.4 3.2 3.0 2.8 2.6 2.5 2.3 ALTITUDE RA RANGE ( N AVG GAS HEAT VALUE AT ALTITUDE (BTU /CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure O Q N m 7001 to 8000 625 650 675 700 725 750 775 800 825 850 43 43 43 43 43 43 43 43 N N N N W CD W -• Iht A in L.) C N A 43 43 43 43 43 43 43 43 43 !' r' " !' •O N co in Co co — W C) 43 43 43 43 43 43 43 43 43 P et N Qf n CD t! N C7 6 N N CN N N N N 43 43 43 43 43 43 43 43 43 43 CO CC) M O C CD LL) Cl N CO N M N N N N N N N 42 3.2 43 43 43 43 43 43 43 43 43 N N N N N N W CJ CA A tl) •1 CD A Cf 48 48 3.7 3.5 48 3.6 48 3.7 ALTITUDE RA RANGE ( N AVG GAS HEAT VALUE AT ALTITUDE (BTU /CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure >, G d vi 8001 to 9000 600 625 650 675 700 725 750 775 800 43 43 43 43 43 43 43 N O r O N O C O C I N N N N N 43 43 43 43 43 43 43 C7 r' CO CD R CO f,7 0 N N N N C 1 43 43 43 43 43 43 43 43 O N O) r It! M N C 43 43 43 43 43 43 43 43 O Ch O CO CD M M N CO 01 N N CV N 43 43 43 43 43 43 43 43 43 CD et PI LL) C9 N 6 6 6 N 04 N N N N. 48 48 3.6 3.4 48 48 3.7 3.5 48 3.6 48 3.7 Table PG8DAA Orifice Size and Manifold Pressure for Correct Input Continued (Tabulated t 1 on 23,000 BTUH Per Burner, Derated 4 Percent per 1000 Ft Above Sea Level)"t • For size 060135 only, input is 22,500 Btuh. Deduct 0.1 -in. wc from manifold pressure shown in table. Change orifice size ii manifold pressure falls below 3. -m. we altitudes up to 2000 ft, otherwise change orifice size if manifold pressure falls below 2.0 -in. wc. t Orifice numbers shown in BOLD are factory installed. -19- ALTITUDE RANGE (FT) AVG GAS HEAT VALUE AT ALTITUDE (BTU /CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.58 0.60 0.62 0.64 0.66 Orifice Manifold No. Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure 0.78 6001 -7000 575 43 7001 -8000 43 0.70 43 32 -36 43 9001- 10,000 43 c.) M N N CV N N 600 43 43 43 43 43 9001 625 43 I19 CV 43 43 43 43 650 43 43 Q N 43 N 43 CD N 43 ��d to 675 43 43 43 43 43 700 48 3.8 43 43 43 43 10,000 725 48 3.5 48 3.6 48 3.7 43 43 750 49 3.8 48 3.4 48 3.5 48 3.6 48 3.7 775 49 3.6 49 3.7 49 3.8 48 3.4 48 3.5 ALTITUDE (FT) PERCENT OF DERATE DEBATE MULTIPLIER FACTOR FOR U.S.A* 0-2000 0 1.00 2001 -3000 8 -12 0.90 3001= -4000 12 -16 0.86 4001 -5000 16 -20 0.82 5001 -6000 20 -24 0.78 6001 -7000 24 -28 0.74 7001 -8000 28 -32 0.70 8001 -9000 32 -36 0.66 9001- 10,000 36-40 0.62 Table 7 -Model PGBi...,A Orifice Size and Manifold Pressure for Gurrect Input Continued (Tabulated Data Based on 23,000 BTUH Per Burner, Derated 4 percent per 1000 Ft Above Sea Level )`t For size 060135 only, Input is 22,500 Btuh. Deduct 0.1 -in. wc from manifold pressure shown in table. Change orifice size if manifold pressure falls below 3.2 -in. wc on altitudes up to 2000 ft, otherwise change orifice size if manifold p essure falls below 2.0 -in. wc. t Orifice numbers shown in BOLD are factory installed. UNITED STATES At installation altitudes above 2000 ft, this furnace has been approved for a 4 percent derate for each 1000 ft above sea level. See Table 8 for derate multiplier factor. • Derate multiplier factor is based on midpoint altitude for altitude range. Table 8-Altitude Derate Multiplier for U.S.A. EXAMPLE: 92,000 Btuh input furnace installed at 4300 ft. Furnace Input Rate at Sea Level X Derate Multiplier Factor = Furnace Input Rate at Installation Altitude 92,000 0.82 75,440 CANADA At installation altitudes from 2000 to 4500 ft, this furnace must be derated 10 percent by an authorized Gas Conversion Station. To determine correct input rate for altitude, see example above and use 0.90 as derate multiplier factor. Li. Turn off all other gas appliances and pilots. b. Start furnace and let operate for 3 minutes. C. Measure time (in sec) for gas meter test dial to complete 1 revolution. d. Refer to Table 9 for cu ft of gas per hr. e. Multiply gas rate (cu ft/hr) X heating value (Btu /cu ft) using natural gas heating value from local gas utility /supplier. EXAMPLE: (0 - 2000 ft altitude) Btu heating input = Btu /cu ft X cu ft/hr Heating value of gas = 1050 Btu /cu ft Time for 1 revolution of 2 -cu ft dial = 82 sec Gas rate = 88 cu ft/hr (from Table 9) Btu heating input = 88 X 1050 = 92,400 Btuh In this example, the orifice size and manifold pressure adjustment is within ±2 percent of the furnace input rate. 2. Set temperature rise. Furnace must operate 'within range of temperature rise specified on the unit rating plate. Determine the air temperature rise as follows. a. Place duct thermometers in return and supply ducts as near furnace as possible. Be sure thermometers do not "see" heat exchangers so that radiant heat does not affect thermometer readings. This is particularly important with straight -run ducts. -20- Pt44:YAojr,tstrs, •. SECONDS SIZE OF TEST DIAL SECONDS SIZE OF TEST DIAL FOR 1 REVOLUTION 1 cu ft 2 cu ft 5 cu ft FOR 1 REVOLUTION 1 cu ft 2 cu fl 5 cu ft 10 360 720 1800 50 72 144 360 11 327 655 1636 51 71 141 355 12 300 600 1500 52 69 138 346 13 277 555 1385 53 68 136 340 14 257 514 1286 54 67 133 333 15 240 480 1200 55 65 131 327 16 225 450 1125 56 64 129 321 17 212 424 1059 57 63 126 316 18 200 400 1000 58 62 124 310 19 189 379 947 59 61 122 305 20 180 360 900 60 60 120 300 21 171 343 857 62 58 116 290 22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 581 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 80 200 36 100 200 500 92 39 78 196 37 97 195 486 94 38 76 192 38 95 189 474 96 38 75 188 39 92 185 462 98 37 74 184 40 90 180 450 100 36 72 180 41 88 176 439 102 35 71 178 42 86 172 429 104 35 69 173 43 84 167 419 106 34 68 170 44 82 164 409 108 33 67 167 45 80 160 400 110 33 65 164 46 78 157 391 112 32 64 161 47 76 153 383 116 31 62 155 48 75 150 375 120 30 60 150 49 73 147 367 A00238 -aFig. 17— Redundant Automatic Gas Control Valve Table 9—Gas Rate (Cu Ft /Hr) —21— BURNER FLAME —\ MANIFOLD • Fig. 18— Burner Flame BURNER A89020 COLOR SPEED FACTORY - ATTACHED TO Black High COOL Yellow (When present) Medium -High SPARE Blue Medium -Low HEAT Red Low SPARE White Common CoM b. When thermometer readings stahuJte, subtract return -air temperature from supply -air temperature to determine temperature rise. c. Adjust air temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise. WARNING: Disconnect the electrical power before changing the speed tap. Failure to follow this warning could result in personal injury. d. To change blower motor speed selections for heating node, remove blower motor lead from control hoard HEAT terminal. (Sec Fig. 14.) Select desired blower motor speed lead from 1 of the other terminals and relocate it to HEAT terminal. See Table 10 for lead color identification. Reconnect original lead on SPARE terminal. Follow this same procedure for proper selection of COOL speed selection. Table 10 —Speed Selector 0 CAUTION: Recheck temperature rise. It must be within limits specified on unit rating plate. Recommended operation is at midpoint of rise or above. 3. Set thermostat heat anticipator. The thermostat heat anticipator must be set to match the amp draw of the electrical components in the R -W circuit. Accurate amp draw readings can be obtained at thermostat subbase terminals R and W. Fig. 19 illustrates an easy method of obtaining the actual amp draw. The amp reading should be taken after the blower motor has started. See the thermostat manufacturer's instructions for adjusting the heat anticipator and for varying the heating cycle length. NOTE: When using an electronic thermostat, set cycle rate for 3 cycles per hr. E. Check Safety Controls The flame sensor, gas valve, and pressure switch were all checked in the Start -Up Procedures section as part of normal operation. 1. Check primary limit control. This control shuts off the combustion control system and energizes the circulating -air blower motor if the furnace overheats. THERMOSTAT SUBBASE TERMINALS WITH THERMOSTAT REMOVED MUST BE OUT OF CIRCUIT.) T ) HOOK- AROUND AMMETER 10 TURNS FROM UNIT 24 -V CONTROL TERMINALS EXAMPLE: 5.0 AMPS ON AMMETER 0.5 AMPS FOR THERMOSTAT 10 TURNS AROUND JAWS ANTICIPATOR SETTING Fig. 19 —Amp Draw Check With Ammeter —22— A96316 The preferred method of checking the limit control is to gradually Klock off the return air after the furnace has been operating for a period of at least 5 minutes. As soon as the limit has shut off the burners. the return -air opening should be unblocked. By using this method to check the limit control. it can be established that the limit is functioning properly and operates if there is a motor failure. 2. Check draft safeguard switch. The purpose of this control is to permit the safe shutdown of the furnace during certain blocked vent conditions. a. Disconnect power to furnace aunt remove vent connector from furnace outlet collar. Be sure to allow time for vent pipe to cool down before removing. h. Restore power to furnace and set room thermostat above room temperature. c. After normal start -up. allow furnace to operate for 2 minutes. then block flue outlet 10) percent. Furnace should cycle off within 2 minutes. d. Remove blockage and reconnect vent pipe to furnace outlet collar. c. Wait 5 minutes and then reset draft safeguard switch. 3. Check pressure switch. This control proves operation of draft inducer blower. a. Turn off 115 -v power to furnace. b. Remove control door and disconnect inducer motor lead wires from wire harness. c. Turn on 1 15 -v power to furnace. d. Set thermostat to "call for heat" and wait I minute. When pressure switch is functioning properly. hot surface ignitor should NOT glow and control center diagnostic light flashes a 31 fault. f f hot surface ignitor glows when inducer motor is disconnected. shut down furnace immediately. Determine reason pressure switch did not function properly and correct condition. e. Turn off 115 -v power to furnace. f. Reconnect inducer motor wires, replace control door, and turn on 1 15 -v power to furnace. 4. Check auxiliary limits (when used). a. Turn oft' 115 -v power to furnace. b. Remove blower access door. c. Disconnect red motor lead at blower speed selector. Mark terminal for proper re- connection. d. Replace blower access door. e. Turn on 115 -v power to furnace. Be sure room thermostat is calling for heat. f. Allow furnace to operate until auxiliary limit activates, but DO NOT operate furnace longer than 4 minutes. g. If furnace operates for 4 minutes, check /replace limit switch(es). h. Turn off 115 - power to furnace. i. Remove blower access door. j. Reconnect red motor lead, reset switch, and replace door. k. Turn on 115 -v power to furnace. F. Checklist 1. Put away tools, instruments, and clean up debris. 2. Verify manual reset switches have continuity. 3. Ensure blower and control access doors are properly installed. 4. Cycle test furnace with room thermostat. 5. Check operation of accessories per manufacturer's instructions. 6. Review User's Manual with owner. 7. Leave literature packet near furnace. —23— o 2000 Payne Heatin g & Coolin g P.O. &.7o Indianapolis, IN 46206 — 24-- #mkm Catalog No.2PG $D13 Single -Stage Vent Tables For Category I Fan- Assisted Furnaces Installation Instructions NOTE: Read the entire instruction manual before starting the installation. This symbol - indicates a change since the last issue. SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to fuel gas, vent gas, and electrical components. Improper installation, adjustment, alterations, accessories, service. maintenance. or use can cause explosion, tire, electrical shock, asphyxiation, or other conditions which may cause personal injury, death, or property damage. Only trained and qualified personnel should install, repair, or service heating equipment. Wear safety glasses, protective clothing, and work gloves. Have a fire extinguisher available during start -up and adjustment procedures and service calls. Read these instructions thoroughly. Follow all warnings or cautions included in literature and attached to equipment. Follow all safety codes including local building codes, the National Fuel Gas Code (NFGC) ANSI Z223.1- 1996 /NFPA 54 -1996 in the United States and the National Standard of Canada Natural Gas and Propane Installation Codes (NSCNGPIC) CAN /CGA -B 149.1 and .2 -M95 in Canada. Recognize safety information. This is the safety -alert symbol 0 . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety -alert symbol. DANGER identities the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. — � INTRODUCTION Category 1 furnaces operate with a nonpositive vent static pressure to minimize the potential for vent gas leakage, and operate with a flue loss not Tess than 17 percent to minimize the potential for condensation in the venting system. Venting requirements for Category I induced - combustion furnaces are included in these instructions. This information supplements the information found in the Installation, Start -Up, and Operating instructions provided with this furnace. Refer to the Vent Table Application Chart located on page 6 to determine the appropriate table to use for the furnace type and vent type. References made in this publication to the NFGC apply to installations in the United States of America. References made to the NSCNGPIC apply to installations in Canada. Venting systems for fan- assisted furnaces shall be made in accordance with 1 of the above codes and all authorities having jurisdiction. 1f a clay tile -lined masonry chimney is being used and it is exposed to the outdoors below the roof line, relining might be required. See exterior masonry chimney Tables A and B on page 2. • U.S.A. —Refer to Sections 11.2.9 and 1 1.3.18 of the NFGC or the authority having jurisdiction to determine whether relining is required. If relining is required, use a listed metal liner, Type -B vent, or a listed alternative venting design.* • Canada —This furnace is permitted to be vented into a clay tile -lined masonry chimney that is exposed to the outdoors below the roof line, provided: 1. Vent connector is Type -B double -wall, and 2. This furnace is common vented with at least 1 draft hood - equipped appliance, and 3. The combined appliance input rating is less than the maximum capacity given in Table A, and 4. The input rating of each space heating appliance is greater than the minimum input rating given in Table B for the local winter design temperature, (See footnote at bottom of Table B on page 2.) and 5. The authority having jurisdiction approves. If all of these conditions cannot be met, an alternative venting design shall be used, such as our listed chimney adapter kit with a furnace listed for use with the kit, a listed chimney - lining system, or a Type -B common vent. •Portions of the text and tables reprinted from NFPA 54/ANSI Z223J- 1996 ©. with permission of National Fire Protection Association. Quincy. MA 02269 and International Approval Services. Cleveland. 011 44131. This reprinted material is not the complete and official position of the NFPA or ANSI. on the referenced subject. which is represented only by the standard in its entirety. Form: IM-GA1A-14 Cancels: IM -GA1 A -10 and IM -GA1 A -13 Printed in U.S.A. 8 -97 Catalog No. 63GA -1A0 5 to VENT HEIGHT (FT) VENT HEIGHT (Fr) 12 19 INTERNAL AREA OF CHIMNEY (SQ IN.) 28 38 50 63 78 113 I. 22' 2 IL g * .7, 8 , 74 119 178 Local 99% Winter Design Temperature: 17 to 26 °F* 351 458 582 6 0 55 99 141 182 215 259 349 84 8 52 74 111 154 197 226 264 352 233 10 NR 90 125 169 214 245 278 358 5)18 15 NR NR 167 212 263 296 331 398 969 20 NR NR 212 258 316 352 387 457 NR 30 NR NR NR 362 429 470 507 581 5(1 NR NR NR NR NR 723 766 862 100 NR NR NR NR NR NR NR 1669 Local 99% Winter Design Temperature: 5 to 16°F* 6 NR 78 121 166 214 252 301 416 8 NR 94 135 182 230 269 312 423 fe 10 NR 111 149 198 250 289 331 43(1 15 NR NR 193 247 305 346 393 485 to 20 NR NR NR 293 360 408 450 547 30 NR NR NR 377 450 531 580 682 50 NR NR NR NR NR 797 853 972 100 NR NR NR NR NR NR NR 1833 Local 99% Winter Design Temperature: -11) to 4 °F* 6 NR NR 145 196 249 296 349 484 8 NR NR 159 213 269 320 371 494 I ." er 11) NR NR 175 231 292 339 397 513 8 15 NR NR NR 283 351 404 457 586 ° 20 NR NR NR 333 408 468 528 650 30 NR NR NR NR NR 603 667 805 50 NR NR NR NR NR NR 955 10)3 118) NR NR NR NR NR NR NR NR 3 o Local 99% Winter Design Temperature: -1 I °F or Lower* 4 o If" ° Not recommended for any vent configuration VENT HEIGHT (FT) 12 19 28 INTERNAI. AREA OF CIIIMNEV (SQ IN.I 38 50 63 78 113 I. 22' 2 IL g * .7, 8 , 74 119 178 257 351 458 582 853 81) 131) 193 279 384 501 636 937 84 13X 207 299 409 53X 686 11)10 NR 152 233 334 467 611 781 1156 NR NR 251) 368 5)18 668 858 1286 NR NR NR 404 564 747 969 1473 NR NR NR NR NR 831 1089 1692 NR NR NR NR NR NR NR 1921 Exterior Masonry Chimney, FAN + NAT Installations with Type -B Double -Wall Vent Connectors Table A— Combined Appliance Maximum Input Rating in Thousands of Btu per Hr Table B— Minimum Allowable Input Rating of Space- Heating Appliance in Thousands of Btu per Hr ° The 99% Winter Design Dry-Bulb (db) temperatures are found in the 1993 ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (United States) and 2 (Canada), or use the 99.6% heating db temperatures found in the 1997 ASHRAE Fundamentals Handbook, chapter 26, Table 1A (United States) and 2A (Canada). A chimney adapter kit and furnace combination listed to be vented into a clay tile -lined exterior masonry chimney without relining the chimney is available. The furnace and kit combinations are A.G.A. and C.G.A. design - certified as alternative venting designs. Refer to the chimney adapter kit Installation Instructions for permitted geographic areas and applications. All Category I furnace models, including those permitted to be used with the chimney adapter kits, are also permitted to be vented (without the kits) into single -wall and Type -B vents, and non - exterior chimneys per the following furnace Installation instructions. Gp CAUTION: Furnaces that are A.G.A. and C.G.A. design - certified for use with chimney adapter kits for exterior tile -lined chimneys are identified with labels on top of the furnaces stating that chimney adapters are permitted to be used. The chimney adapters are for use with ONLY furnaces having a chimney adapter kit number marked on the clearance -to- combustible- construction label. , iria�i�dii6 'd:iiY:Sakfa.a.�7aHat7ir„�rr.6 GENERAL INSTRUCTIONS These instructions arc for fan - assisted furnaces classified as Category I furnaces in accordance with ANSI Z21.47•CAN /CGA -2.3a -1995. Type-13 connector and vent pipe. single -wall metal connector pipe, and /or clay tile -lined masonry chimneys shall be used to vent Category I furnaces in accordance with these venting instructions. Chimneys shall conform to the Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances ANSI /NFPA 211 in the United States and to a Provincial or Territorial Building Code in Canada (in its absence. the National Building Code of Canada). A clay tile chimney liner in poor condition can be relined in lieu of repairing or rebuilding. if the rest of the chimney is in good condition. If the rest of the chimney is in poor condition. repairing or rebuilding is required. UL listed (ULC listed in Canada) metal liner or UL listed Typc -B vent pipe shall be used for relining. Rebuilding. and repairing shall conform to ANSI /NFPA 211. A chimney without a clay tile liner. which is otherwise in good condition, shall be rebuilt to conform to ANSI /NFPA 211 or be lined with a UL Z listed (ULC listed in Canada) metal liner or UL listed Type -B vent. Relining with a listed metal liner or Typc -B vent is considered to be a vent -in -a- chase. M W If a metal liner or Type -B vent is used to line a chimney, no appliance shall be vented into the annular space between the chimney and the metal 2. liner. UO ; APPLIANCE APPLICATION REQUIREMENTS W G ' NW Appliance operation has a significant impact on the performance of the venting system. If the appliances are sized, installed, adjusted, and operated properly. the venting system and /or the appliances should not suffer from condensation and corrosion. u. CO W The venting system and all appliances shall be installed in accordance with applicable listings. standards, and codes. W 0 I. The furnace should be sized to provide 100 percent of the design heating Toad requirement plus any margin that occurs because of furnace model size capacity increments. Heating load estimates can be made using approved methods available from Air Conditioning Contractors Q U. of America (Manual J); American Society of Heating, Refrigerating, and Air - Conditioning Engineers; or others. Excessive oversizing of N the furnace could cause the furnace and /or vent to fail prematurely. a 2. When a metal vent or metal liner is used. the vent must be in good condition and be installed in accordance with the vent manuf'acturer's instructions. Z '` 3. When a masonry chimney is used, chimney construction must conform to ANSI/NFPA 211 and must be in good condition. Inspections - before the sale and at the time of installation will determine the acceptability of the chimney or the need for repair and /or (re)lining. An W` 2 inspection chart is included on page 5. If the inspection of a previously used tile -lined chimney: U f0 a. Shows signs of vent gas condensation, the chimney should be relined in accordance with these venting tables with a listed metal liner O or Type -B vent, or a listed chimney adapter kit shall be used to reduce condensation. If a condensate drain is required by local code, refer 0 • to the NFGC, Section 7.9 for additional information on condensate drains. W W, b. Indicates the chimney exceeds the maximum permissible size in the tables, the chimney should be rebuilt or relined to conform to the H F - instructions. LL O, Z' • 4. The retum -air temperature must be at least 60 °F db except for brief periods of time during warn -up from setback at no lower than W to 55 °F db or during initial start-up from a standby condition. O ' 5. The furnace shall be adjusted according to the Installation, Start -Up, and Operating instructions provided with the furnace for the following: a. Gas input rate — Insufficient gas input rate can cause low vent gas temperatures causing condensation and corrosion in the furnace and /or venting system. Derating is permitted only for altitudes above 2000 ft. b. Midpoint of the air temperature rise range —Low air temperature rise can cause low vent gas temperature and potential for condensation problems. c. Thermostat heat anticipation or cycle rate to reduce short cycling. 6. Air for combustion must not be contaminated by halogen compounds which include chlorides, fluorides, bromides, and iodides. These compounds are found in many common home products such as detergent, paint, glue, aerosol spray, bleach, cleaning solvent, salt, and air freshener, and can cause corrosion of furnaces and vents. Avoid using such products in the combustion -air supply. Fumace use during construction of the building could cause the furnace to be exposed to halogen compounds, causing premature failure of the furnace or venting system due to corrosion. 7. Vent dampers on any appliance connected to the common vent can cause condensation and corrosion in the venting system. Do not use vent dampers on appliances common vented with this furnace. These venting tables apply only to appliances without vent dampers. —3— ..o;J.i "s?ix4ax,�:P,' ;.fit ?.•._i�tf:::tiM.'a k'.r -' e ..� aMt ::I.,;xr�'i:::'3a "ta5: ?Ft�.':�c+!.ir . wv.... e.::? k).� . VERTICAL VENT OR CHIMNEY SIZING AND INSTALLATION The tables found on the following_ pages are hatted on the NFGC, and the NSCNGPIC. These tables are designed to he used with only Category fan - assisted furnaces. The tables provide a simple method to size typical vent and chimney installations without referring to the NFGC and the NSCNGPIC. Additional venting_ and chimney configurations are possible by using the NFGC or the NSCNGPIC. These tables are NOT to be used with a chimney adapter kit. The following information and warning must be considered in addition to the requirements defined in the NFGC and the NSCNGPIC. It' a vent (common or dedicated) becomes blocked. the furnace will be shut off by the draft safeguard switch located on the inducer assembly. WARNING: Do not bypass the draft safeguard switch, as an unsafe condition could exist which must be corrected. Failure to follow this warning could result in a build -up of carbon monoxide and lead to personal injury or death. REMOVAL OF EXISTING FURNACES FROM COMMON VENT SYSTEM I. In replacement installations where an existing vent system may he used, inspect the vent system for condition, size, type of material. and height to meet the appliance application requirements. If it is oversized, condensation could corrode the venting system. Installation of a new venting system may be required. When removing an existing furnace from a venting system serving other appliances, the vent system is likely to be too large to vent the remaining attached appliances properly. The following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation. a. Seal any unused openings in the common venting system. b. Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion, and other deficiencies which could cause an unsafe condition. c. Insofar as is practical, close all building doors and windows and all doors between space in which appliances remaining connected to the common venting are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. d. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so appliance will operate continuously. e. Test for spillage at the drafthood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle. f. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers, and any other gas - burning appliance to their previous conditions of use. g. If improper venting is observed during any of the above tests, the common venting system must be corrected. The vent system or vent connectors may need to be resized according to these instructions to approach the minimum size using the appropriate Venting Tables, Parts 7 and 11 of the NFGC in the United States, or Part 7 or Appendix B of the NSCNGPIC in Canada, and all authorities having jurisdiction. —4— t:7,n + :.....rs.i.a:G'i.. :�.. ... .. �'.R. -�.+�� �'' :.�s ..a�t{:_f t: :.:........ s .�.�..<- ..wzif :ii! %uf /�'..T..'. .. i'1,:`:7z: .i: JtV ✓:l :.��J� Yes CHIMNEY INSPECTION CHART For additional requirements refer to the National Fuel Gas Code NFPA 54 /ANSI Z223.1 and ANSI /NFPA 211 Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances in the U.S.A. or to the Canadian Installation Codes CAN /CGA- B149.1 and .2 in Canada. Crown condition: Missing mortar or brick? Is Chimney lined with clay tile, flexible metal liner, or Type• B vent? Is liner and top seal in good condition? Debris in cleanout? Mortar, tile, metal vent, fuel oil residue? Clay tile misalignment, missing sections, gaps? Condensate drainage at bottom of chimney? Chimney exposed to outdoors below roof line? Repair liner or top seal or reline chimney as necessary. Metal vent debris or liner debris? Is chimney lined with properly sized, listed liner or Type•B vent? Is chimney to be dedicated to a single fan- assisted furnace? Consult venting instructions for suitability for common - venting. Rebuild crown. Reline Remove metal vent or liner. —5— Not suitable Line chimney with properly sized, listed lexible metal liner or Type -B vent per NFGC or NSCNGPIC Vent Sizing Tables and liner or vent manufacturer's installation instructions. Suitable A93218 VENT AND CONNECTOR TYPES I USE TABLE NO. I -Stage Furnace I Water Heater COMMON VENT Type - B Vent Type -B Connector 1 or 2 9 Single -Wall Connector 3 or 4 9 Masonry Chimney Type -B Connector 5 or 6 9 Single -Wall Connector 7 or 8 9 DEDICATED VENT Type -B Vent Type - Connector 10 N/A Single -Wall Connector 11 N/A Masonry Chimney Type -B Connector NR N/A Single -Wall Connector NR N/A CONNECTOR OR VENT INSIDE DIA (IN.) 4 5 6 7 8 9 10 RECTANGULAR LINER OUTSIDE DIMENSIONS (In.) 4 X 8 N/A N/A N/A 8 X 8 8 X 12 12 X 12 L— Maximum Horizontal Length (Ft) 6 7.5 9 10 12 13.5 15 } VENT TABLE APPLICATION REOUIREMEN'1 5 The use of these tables is restricted as follows: I. NR —Not Recommended (Vent Pressurization or Condensation May Occur). 2. For connector or vent configurations between table entries. such as vent heights, connector rises, and /or laterals: a. Connector size— Choose the larger of the connector sizes. b. Minimum vent size (Tables 1, 2. 3. 10. and 1 I 1—Choose the larger or the vent sizes. c. Maximum vent size (Tables 10 and 1 1)— Choose the smaller of the vent sizes. if 1 ot'the sizes is NR. Part I I of the NFGC or Appendix B of the NSCNGPIC (Venting Tables) may give a usable size. See EXAMPLE 2: INTERPOLATION BETWEEN TABLE ENTRIES on page 16. 3. Installations may he up to 10.000 I't altitude. See tables for altitudes at which the common vent connectors or dedicated (Single Appliance) vents may be installed. No altitude limitation is required for a conmion vent or chimney or for dral'thood- equipped water heater connector. Although appliance input shall be derated 4 percent per 1000 ft above sea level starting. at 2000 It altitude. use the sea level input in these vent tables. in Tables 1 through II (Except Table 9). the code letters indicate the highest altitudes at which connectors or dedicated vents shall be installed. 4. A vent or chimney may be offset as noted in the second table below and as shown in Fig. I, 2, 6, 7. or 8. 5. For chimneys exposed to the outdoors, refer to Introduction section. 6. Common - vented appliances only: a. One Category 1 fan-assisted furnace with 1 Category 1 drafthood- equipped, 50 MBH input or less water heater. b. Size conmion vent and furnace connectors per vent tables I through 8. Size the connector and vent (Chimney) from the same FURNACE INPUT column. c. For water heater connectors, refer to vent table 9. d. Vent connectors may be manifolded (common - vented below the vent) as noted in the second table below and as shown in Fig. 5. A manifolded connector shall be sized as a common vent (not a connector) with the same table used to size the connectors and common vent. If the vent or furnace connector is Type -B, the manifolded connector shall also be Type -B. For a chimney sized with Table 7 or 8, single -wall pipe may be used for a manifolded connector, but Type -B is recommended. e. Vent dampers shall not be used on water heaters. 7. For dedicated -vent furnaces, size per vent tables 10 and 11. 8. For additional configurations and requirements, refer to the NFGC Parts 7 and 11 in the U.S.A. and the NSCNGPIC Part 7 and Appendix B in Canada. NOTE: These vent tables are based on the NFGC Parts 7 and 11 in the U.S.A., and the NSCNGPIC Part 7 and Appendix B in Canada. Vent Table Application Chart Manifolded Connector and Offset Vent (or Chimney) Application Requirement N/A —Not Applicable NOTE: Use as shown in Fig. 1, 2, 5, 6, 7, and 8. —6-- VENT HEIGHT TYPE -B ONLY FAN - ASSISTED FURNACE '— CHIMNEY HEIGHT TYPE -B ONLY FAN - ASSISTED FURNACE VENT CAP CONNECTOR CONNECTOR HORIZONTAL HORIZONTAL LENGTHS LENGTHS COMMON VENT \ DIA OFFSET L CONNECTOR HORIZONTAL LENGTHS DIA TYPE -B OR ---" SINGLE -WALL TILE UNER SIZE INSIDE NOM NAL (OUTSIDE) Fig. 3 —Use With Tables 5 and 6 CONNECTOR RISES CONNECTOR RISES ,WATER HEATER TILE -LINED MASONRY CHIMNEY TYPE -B OR SINGLE -WALL WATER HEATER A91202 — VENT HEIGHT FAN - ASSISTED FURNACE SINGLE -WALL CHIMNEY HEIGHT FAN - ASSISTED FURNACE VENT / CAP COMMON VENT DIIA Irf CONNECTOR HORIZONTAL LENGTHS DIA OFFSET L DIA } TYPE -B OR SINGLE -WALL l y_ Fig. 4 —Use With Tables 7 and 8 CONNECTOR RISES WATER HEATER A91200 A91201 Fig. 1 —Use With Tables 1 and 2 Fig. 2 —Use With Tables 3 and 4 TILE LINER SIZE INSIDE NOMINAL (OUTSIDE) TILE -UNED MASONRY CHIMNEY CONNECTOR RISES TYPE B OR SINGLE -WALL WATER HEATER A91203 t .: «ti; u..... Y.n...�.r'•.�:t'�•r�Y�. FURNACE INPUT (MBH) 42 -46 63 -69 84.92 105.115 126 -138 147 -154 FLUE COLLAR SIZE (In.) 4 4 4 4 5 5 CONNECTOR HORIZONTAL LENGTH (Ft) 0 to 4.5 _ 4.5 to 9 9 to 13.5 r o 10 • 9. 12 to 18 O to 6 so 0 _ 1 12 to 18 _ 0 to 6 o p _1 12 to 18 (I to 7.5 7.5 to 15 15 to 22.5 0 to 7.5 7.5 to 15 15 to 22.5 Vent Height (Ft) Connector Rise (Ft) Fan - Assisted Furnace Type -B Connector Inside Diameter (In.) With Up To 2 Elbow Common Vented With 1 Dratthood- Equipped Water Heater With Up To 50 MBH Input 10 1 2 3 4 D 4 B 4B 4 D 4 B 4B 4 D" 4 B" 4B * C C V 4 J *° 4 J * 4J* zzz .fl v, Tr 5 1 * 5 H'F 5J° caz zzz '^ '^ '^ 6 H" 5 1 * 5J" CZ CZ CZ zzz V - V 41 6 J" 6 1 * 6J * NR NR NR VD - VD '0 6 J' 6 J" 6J * cL zzz 20 1 2 3 MMm CI o R r Q 0 V 7 Tr C 7 R V - 7 V WI V' C W^ 41 41 41 4^ 41 v■ , n .s1 v1 v v 41 41 41 41 41 q^ 0 'o f v1 fl v1 • vD V1 • 30 2 3 M M M M M M La CI • M V Q V 'S C V T 'S V V 7 ? v1 C 7 7 -7 I vl v1 wl v1 'n 'n 41 41 41 41 41 41 - , 41 41 41 41 - 41 vl VD 41 Vent Height (Ft) TYPE -B DOUBLE -WALL COMMON VENT INSIDE DIAMETER (In.) Minimum 10 20 30 4* 4* 4 5* 4* 4* 6* 5* 5 6* 5* 5* 6 * 6 * 5 r 7 6* 6 Water Heater Outlet Dia Outlet Dia Inches Maximum 3 7 7 7 7 _ 7 4. 5, or 6 Ill I 10 10 I 10 1(1 ' I(1 I MAXIMUM ALTITUDE ABOVE SEA LEVEL (FT) 0 TO 2000 3000 I 4000 5000 I 6000 7000 8000 9000 I 10,000 Letter I F i 1 I TYPE -B OR SINGLE -WALL WATER HEATER CONNECTOR RISES FAN - ASSISTED FURNACE VENT CAP MANIFOLDED CONNECTOR HORIZONTAL I LENGTH DIA Fig. 5— Manifolded Vent Connectors for Use With Tables 1 through 8 VENT OR CHIMNEY HEIGHT TILED•LINED MASONRY '4.-- CHIMNEY ALTERNATE A91311 —8— CHIMNEY HEIGHT Vent Table -1 Type -B Common Vent Type -B Connector For Up To 2 Elbows Vent Altitude Code Letters Table TILE LINER SIZE (INSIDE) CONNECTOR HORIZONTAL LENGTHS TILE•LINED MASONRY CHIMNEY FLUE Fig. 6— Masonry Chimney Offset for Use With Tables 5 through 8 CONNECTOR RISES WATER HEATER A91312 * Connector horizontal length shall not exceed 10 ft. t Connector horizontal length shall not exceed 20 ft. # Increase the common vent by 1 table size for manifolded connector and/or common vent offset. See Application Requirements No. 4 and 6. d. NOTES: 1. The letter codes next to the connector sizes indicate the highest altitudes at which each connector shall be installed. See Application Requirement No. 3 and the Altitude Code Letters Table. 2. Refer to the Vent Table Application Requirements in front of these tables for other application requirements. :;.• "n .;_ r;i4r% 1�1: x�''; �t. lfi�.':+;.'., T.: ��•..', s' 1:;•'- oer_;:, f(: . . 44.;' ':i;;:i��o..N ^�, >hi:,f FURNACE INPUT (MBH) 42 -46 63.69 84 -92 105 -115 126 -138 147 -154 FLUE COLLAR SIZE (In.) 4 4 4 4 5 5 CONNECTOR HORIZONTAL LENGTH (Ft) 0 to 4.5 4.5 to 9 _ 9 to 13.5 0 to 6 _ � p N 12 to 18 _ (1 to 6 .0 p N 12 to 18 0 to 6 6 to 12 12 to 18 0 to 7.5 7.5 to 15 15 to 22.5 0 to 7.5 7.5 to 15 15 to 22.5 Vent Height (Ft) Connector Rise (Ft) Fan - Assisted Furnace, Single -Wall Metal Connector Inside Diameter (In.) With Up To 2 Elbows Common Vented With I Drafthood- Equipped Water Heater With Up To 50 MBH Input 6 1 2 3 CZ Z Z z IZZZ CC CZ zz z , NR NR NR z zz Z ccc zzz c zzz cc zzz c cc zzz c cc zzz CG CZ zz J zz cc zzz I cc c zzz ccc zzz zz z 15 1 2 3 I z z z acc zzz c zzz NR NR NR z zzl c c c zzz c Z z cc c zzz cc zzz NR NR NR ccc zzz ccc zzz aac Z c c c zzz c zzz NR NR 5 B zz cc cc zzz 30 1 2 3 I zz z CC lzzz I z z z c cc zzz aa TT Z ccc zzz c zzz NR 4D 4C ccc zzz ccc zzz aaa 41 v1 V1 5 A* 5A* 5 A* cc zzz AAUI AAUI V1 Wn CL c c Z Z Z Vent Height (Ft) TYPE -B DOUBLE -WALL COMMON VENT INSIDE DIAMETER ( n.) Minimum 6 15 30 NR NR NR NR NR NR NR 5t 51 NR NR 5t NR 6t 5t NR 61 6t Water Heater Drafthood Outlet Dia Inches Maximum 3 NR NR 7 7 7 I 7 4, 5, or 6 NR NR 10 l(1 10 10 FURNACE INPUT (MIIHI 42 -46 63-69 84 -92 1115 -I I: 126 -138 147.154 FLUE COLLAR SIZE lln.) 4 4 4 4 5 CONNECTOR HORIZONTAL LENGTH 1111 n to 4.5 4.5 to 9 9 to 13.5 11 to 6 6 to 12 12 to 18 0 to 6 6 to 12 12 to 18 (1 to 6 6 to 12 12 to 18 0 to 7.5 7.5 to 15 15 10 22,5 (1 to 7.5 7.5 to 15 15 10 22.5 Vent Height (Ft) Connector Rise (Ft) Fan - Assisted Fun ace, Type -B Connector Inside Diameter t ln.l Wi It 3 Elbows Common Vented With I Drafthood - Equipped Water Heater Witl Up To 511 MBH Input 10 1 2 3 4D 4B 4B 4D 4B 4B 4D'' 4B" 413* • T 5D" 4J'' 41" cc cc z z 51 5H 5J 5J'' 5H" 5J''' CL c c zzz 611 51 5J 6H"' 6H" 51" CZ CZ zzz 611 6H 61 6 J" 61" 6J" cc zzz , WD 7H" 6J° 6J'' c zzz 20 I 2 3 4D 4D 31 AA U T • AAU T Cr T ✓ T T T 'Cr Cr Cr Cr V1 T T n •n V1 V1 41 , n kn WI VI WI 6J 5J 51 41 41 V1 6J 61 5J 6tJ 6t1 61 1 p p un 6J 6J 6 J 6t1 61 J 6t1 30 I 2 3 4E 4D 3J 4E 4D 4D 7 T T T T Cr C V T T T n T T wn un 'n V1 41 Vn WI - 41 W1 V1 41 41 WI WI Wi 41 WI Ul mn vJ 'p Yn Wn un un 6J 61 5J 6J 6J 61 Vent Height (Ft) TYPE -B DOUBLE -WALL COMMON VENT INSIDE DIAMETER (In.) Minimum 10 20 30 4'• 4r 4 5- 4T 4. 6* 5T 5 6$ 6 5r 6` 6* 6 7 6`_, 6 Water Heater Drafthood Outlet Dia Inches Maximum 3 7 7 7 7 7 7 I q, 5. or G I(1 10 Ill 10 10 1(1 MAXIMUM ALTITUDE ABOVE VE SEA LEVEL (FT) 0 TO 2000 3000 1 4000 1 5000 I 60 I 70 I 80 I 9000 I 10,000 Code 1 I A I Vent Table -2 Type -B Common Vent Type -B Connector For 3 Elbows Vent Table -3 Type -B Common Vent Single -Wall Connector For Up To 2 Elbows Vent Altitude Code Letters Table * Connector horizontal length shall not exceed 10 ft. t Connector horizontal length shall not exceed 20 ft. t Increase the common vent by 1 table size for manifolded connector and/or common vent offset. See Application Requirements No. 4 and 6. d. NOTES: 1. The letter codes next to the connector sizes indicate the highest altitudes at which each connector shall be installed. See Application Requirement No. 3 and the Altitude Code Letters Table. 2. Refer to the Vent Table Application Requirements in front of these tables for other application requirements. —9— 1 1'i " 1:. gal >'4'}d..n,:•t� sl.4; ;Laatsxn 3 ,rv:;Ati.' : ;,;Y 3.46 'icc�.'r i�3':t. ;i.V.+.c ;:tib!'1z•51; ht) 'ar7� FURNACE INPUT (MBIII 4246 63.69 84-92 105 -1I5 126 -138 147.154 FLUE COLLAR SIZE (In.) 4 4 4 4 5 5 CONNECTOR HORIZONTAL LENGTH (HI (1 to 4.5 4.5 to 9 9 to 13.5 1) to 6 6 to 12 12 to 18 p C 6 10 12 12 to 18 11 to 6 6 to 12 12 to Ili O to 7.5 7,5 to 15 15 to 22.5 0 to 7.5 73 to 15 15 to 22.5 Vent Height (Ft) Connector Rise (Ft) Fan -Assis ed Furnace. Single -Wall Metal Connector Insik e Diameter (It.) With 3 Elbow Common Vented \Vith I Drafthood - Equipped Water He: ter With Up To 50 MBH Input 6 1 2 3 C c i Z Z z C C C ZzZ C C C Z Z Z C C C ZZZ CCC ZZZ • C zzz C C C zzz CCZ C zzz C CC zzz C zzz CZ CC zzz CL C4 zzz 'S' zzz NR NR NR C zzz C C C zzz CCU zzz CC zzz 15 1 2 3 C C C zzz CC a zzz Ied C a zzz CZ CZ C4 I z zz I CC CZ a Z zz NR NR NR CCZ CZ zzz NR NR NR CCCt zzz CZ CZ C4 zzz CZ Cx zzz • WI zzzi aCC zzz A CC zzz CC C zzz C X C zzz cz CZ zzz 1 zz z 30 1 2 3 I zzz CC z zzz C zzz zzz CC z zzz NR NR NR zCC zzz CCC zzz CZ CC zzz CCz zzz CCC zzz CZ CC zzz ¢¢a •n •n vl NR NR NR C C C ZZz QQQ 41 'n vl Ice zzz Vent Heigh) (Ft) TYPE -B DOUBLE -WALL COMMON VENT INSIDE DIAMETER (In.) Minimum 6 15 30 NR NR NR NR NR NR NR NR NR NR NR NR NR NR 5t NR NR 6i Water Heater Drafthood Outlet Dia Inches Maximum 3 NR NR NR I NR 7 7 4. 5. or 6 NR NR NR I NR I 10 I 10 FURNACE INPUT (MBH) 42 -46 63 -69 84 -92 105 -115 126 -138 147 -154 FLUE COLLAR SIZE (In.) 4 4 4 4 5 5 CONNECTOR HORIZONTAL LENGTH (Ft) 0 to 4.5 4.5 to 9 9 to 13.5 0 to 6 6 to 12 12 to 18 O to 6 12 to 18 O to 6 6 to 12 12 to 18 (t to 7.5 7,5 to 15 15 to 22.5 O to 7.5 7.5 to 15 15 to 22.5 Chimney Height (Ft) - Connector Rise (Ft) Fan - Assisted Furnace, Type -B Connector Inside Diameter (In.) With Up To 2 Elbows Common Vented With 1 Drafthood - Equipped Water Heater With Up To 5() MBH Input 15 I 2 3 C Z r m CC S ZZm CCL C zzz U Q aa C C C ZZZ Svc nv C C C ZZZ v1 .n V •n •n .n CC C ZzZ •n "141 v1 41 .n CZ CL ZZZ •n •n v1 C •n v■ NR NR NR 30 1 2 3 ▪ S m M m -1 2 Zr1m NR NR NR v 7 • 1 ,r , ^+ - S a c.7 .,. vvv -1 '1 vcc .n • 41 v c • .n c •n 01 •n n v1 411 - v1 •n .n .n .n 41 v'1 .P■ v II .n .n ‘p .n ■■ 50 I 2 3 - z M en C -1 Z M M C C C' ZzZ - — -+S el - 7 41 41 4H wn -1 V C R n � � C V 7 R C Q x'77 .n .n 7 .n .n 41 41 - 41 •n .n v1 41 U1 VI N, U1 41 v1 ■■ v■ u■ 41 - 41 WI Clay -Tile Chimney Liner LINER NOMINAL RECTANGULAR DIMENSIONS (OUTSIDE) OR CIRCULAR INSIDE DIAMETER (In.) Minimum 8 X 8 or 6 Dia* 18 X 8 or 6 Dia* 18 X 8 or 6 Die 1 8 x 8 or 7 Dia* J 8 X 8 or 7 Dia* ' 8 X 8 or 7 Dia ` Water Heater Drafthood Outlet Dia Inches Maximum 3 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 4, 5, or 6 12 X 12 or 10 Dia112 X 12 or IO Dia 12 X 12 or 10 Dia 112 X 12 or IO Diu, 12 X 12 or IO Dia 12 X 12 or IO Dia MAXIMUM ALTITUDE ABOVE SEA LEVEL (FT) 0 TO 2000 ( 3000 4000 5000 6000 7000 8000 9000 10,000 Letter Code I A I B I C D E F G I H J Vent Table -4 Type -B Common Vent Single -Wall Connector For 3 Elbows Vent Table -5 Tile -Lined Masonry Chimney Common Vented Type -B Connector For Up To 2 Elbows Vent Altitude Code Letters Table 8 X 12 or 8 -in. diameter at 50 -1) height. t Increase the common vent by 1 table size for manifolded connector and/or common vent offset. See Application Requirements No. 4 and 6. d. NOTES: 1. The loiter codes next to the connector sizes indicate the highest altitudes at which each connector shall be installed. See Application Requirement No. 3 and the Altitude Code Letters Table. 2. Refer to the Vent Table Application Requirements in front of these tables for other application requirements. —10— iYmiacr;d.tic..o, lLY:fSXr'." %±i+ ,'•.ii' +i/:P:1v1 $#ht '3:14'''': "N'?)5^i'd3 +E.vn w.s �w««•n Aiiklf a -65itt ,A 44,0171 FURNACE INPUT (MI3HI 42 -46 63 -69 84 -92 105 -115 126 -138 147 -154 FLUE COLLAR SIZE (In.) 4 4 4 4 5 5 CONNECTOR HORIZONTAL LENGTH (Ft) O to 4.5 4.5 to 9 9 to 13.5 0 to 6 s.0 2. 12 to 18 (1 to 6 '0 pSl 12 to 18 0 to 6 6 to 12 12 to 18 (1 to 7.5 7.5 to 15 15 to 22.5 0 to 7.5 ,n p rn - Ir 15 to 22.5 Chimney Height (Ft) Connector Rise (Ft) Fan- Assisted Furnace, Single -Wall Metal Connec or Inside Diameter (In.) With Up To 2 Elbow Compton Vented With 1 Dratthood - Equipped Water Heater With Up To 5(1 MBH Input 15 I 2 3 aa zzz Cca zzz CC CZ CL zzz z CCC zz z C aC zzz CCC zzz CC a a zzz C a C: zzz aaa zzz CcCcCZ zzz accC zzz NR NR NR CCa zzz CL CZ Izzz a¢¢ I IZ n M C: C: Cc zzz zz z 30 1 2 3 Izzz zzz Cc C: 04 zzz aa CC zzz Ca C4 zzz aa zzz • a C zzz CC CCC zzz C: a a zzz ad ¢ Z ,r Cc Cc C= zzz Caa zzz ¢ zce n ZZ C a Cc zzz Cc CC zzz oa¢¢ tra m¢¢1 .n ,n _ zz z 50 1 2 3 zzz CZ CZ zzz, CC C zzz zzz Iz z z CL CZ ZZZ aaC ZZZ C4 z z aa zzz NR 4B 4A Cc a zz a zzz 4 a Cc , n ZZ C C C zzz CC C:CC zzz v• kr) 5 B 5A 5A _ a aa zzz Clay -Tile Chimney Liner LINER NOMINAL RECTANGULAR DIMENSIONS (OUTSIDE) OR CIRCULAR INSIDE DIAMETER (In.) Minimum NR I NR NR 8 X 8 or 7 Dia'` 1 8 X 8 or 7 Dia'" ( 8 X 8 or 7 Dia "' Water Heater Dratthood Outlet Dia Inches Maximum 3 NR NR NR 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 4, 5, or 6 NR I NR { NR I 12 X 12 or 10 Dia I 12 X 12 or 10 Dia 12 X 12 or 1(1 Dia FURNACE INPUT (Ml1H) 42 -46 63-69 84 -92 105-115 126 -138 147.154 FLUE COLLAR SIZE (In.) 4 4 4 4 5 5 CONNECTOR HORIZONTAL LENGTH (Ft) 0 to 4.5 4.5 to 9 9 to 13.5 l) to 6 12 to 18 (I to 6 6 to 12 12 to 18 (1 to 6 6 to 12 12 to 18 0 to 7.5 7.5 to 15 15 to 22.5 _ (1 to 7.5 7.5 to 15 15 to 12.5 Chimney Height (F1) Connector Rise (Ft) Fan - Assisted Furnace. T)pe -B Connector Inside Diameter (In.) With 3 Elbow. Common Vented With 1 Dratthood - Equipped Water Heater With Up To 5(1 MBH Input 15 I 2 3 aaxl ZZM NR NR NR CC C: C I ZZZ - 0 C C - S U 7 7 CC C: C_ Z Z Z n 7 T ,n .n NR NR NR n - .r. ■n n - rn .n CC a a zzz rr .n .n CC C ZZZ .p .n •n 6J 6 J 61 C CS C ZZZ 30 I 1 3 Z M MI C Z Z Z a aa ZZZ - 2 c 41 4 J 411 5C 4J 411 Q 7 7 5 11 4J 4J 511 511 5G •n rn T n ,n •n .n - .n .•■ .n n n .n •n ___] '81 VI VI ' h 61 6J 5J 50 I 2 3 C z Mt•, NR NR NR C4 C4 CZ ZZZ 4 T K 4J 4J 4H 41 4 J 4H ? 7 V 4 - 511 511 41 - ■ ,n W I , n •n •■, --, rn .n v .n • rn ,n , n ▪ .n, , n .n .n •n .n - .n •n 61 5J 5J Clay - Tile Chimney Liner LINER NOMINAL RECTANGULAR DIMENSIONS (OUTSIDE) OR CIRCULAR INSIDE DIAMETER (In.) Minimum 8 X 8 or 6 Dia* I 8 X 8 or 6 Dia "' 1 8 X 8 or 6 Dia' 1 8 X 8 or 7 Dia'' 1 8 X 8 or 7 Dia* 1 8 X 8 or 7 Dia'' Water Heater Dratthood Outlet Dia Inches Maximum 3 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 8 X 8 or 7 Dia 4, 5, or 6 12 X 12 or 10 Dia 12 X 12 or 10 Dia 12 X 12 or 11) Dia 12 X 12 or 10 Dia 12 X 12 or 1(1 Dia 12 X 12 or 1() Dia MAXIMUM ALTITUDE ABOVE SEA LEVEL (FT) 0 TO 2000 3000 4000 5000 I 6000 7000 I 8000 I 9000 I 10,000 I Letter Code A B 1 C D E F G H 1 Vent Table-6 Tile -Lined Masonry Chimney Common Vented Type -B Connector For 3 Elbows Vent Table -7 Tile -Lined Masonry Chimney Common Vented Single -Wall Connector For Up To 2 Elbows Vent Altitude Code Letters Table 8 X 12 or 8 -in. diameter at 50 -ft height. NOTES: 1. The letter codes next to the connector sizes indicate the highest altitudes at which each connector shall be installed. See Application Requirement No. 3 and the Altitude Code Letters Table. 2. Refer to the Vent Table Application Requirements In front of these tables for other application requirements. —1 I— '735:r_e7;H1wsF1+h-Li FURNACE INPUT (MIIH) 42-46 63 -69 84 -92 105 -115 126 -138 147-154 FLUE COLLAR SIZE (In.l 4 4 4 4 5 5 CONNECTOR HORIZONTAL LENGTH IFt1 (1 to 4.5 4.5 to 9 9 to 13.5 (1 to 6 6 to 12 12 to 18 O to 6 12 10 18 (1 to 6 6 to 12 12 to 18 0 to 7.5 7.5 to 15 15 to 22.5 _ (1 to 7.5 7.5 to 15 _ 15 10 22.5 Chimney Heigh) WI) Connector Rise (Ft) fan -As. isted Furnace. Single -Wu 1 Metal Connector Ins "de Dim teter (In.) With 3 Elbow Common Vented With 1 Draftltoocl- Equipped Water Heater With Up To 50 MBH Input 15 2 3 CCC zz z CC CC zzz C CCl zzz • CL zzz CC z zzz CL CL zzz CCC zzz aC zzz CCC zzz CCC zzz CC zzz CCC zzz • CL zzz CC zzz CL CC zzz a CC zzz C zzz CCC zzz 30 1 2 3 CL CL zzz C C zzz CC zzz CZ CL zzz r ZZ C C C ZZZ F .= zz C C C ZZZ C C ZZZ C C ZZZ C C ZZZ CCC zzz C C C IZ Z Z ZZZ cc C C C ZZZ 5B 5 A 5A C CC ZZZ C C ZZZ 50 1 2 3 z z z ' zzz z zz ' C CC zzz CCC zzz CCC zzz C CC zzz zzz CZ CC zzz C zZ . r CCC zzz C zzz CCC zzz CC zzz CL CL zzz 5B 5A 5A CCC zzz C CC zzz Clay - Tile Chimney Liner LINER NOMINAL RECTANGULAR DIMENSIONS (OUTSIDE) OR CIRCULAR INSIDE DIAMETER (In.) Minimum NR I NR I NR I 8 X 8 or 7 Dia I NR I 8 X 8 or 7 Dia Water Heater • Drafthood Outlet Dia Inches Maximum 3 NR NR NR 8 X 8 or 7 Dia NR 8 X 8 or 7 Dia 4. 5, or 6 NR I NR I NR I 12 X 12 or 10 Dia NR 12 X 12 or 1(1 Dia ALTITUDE ABOVE SEA LEVEL (FT) 0 TO 2000 3000 4000 I 5000 I 6000 I 7000 8000 I 9000 I 10,000 I MAXIMUM LLetter I I J Vent Table -8 Tile -Lined Masonry Chimney Common Vented Single -Wall Connector For 3 Elbows Vent Altitude Code Letters Table ,' 8 X 12 or 8 -in. diameter at 50 -ft height. NOTES: 1., The letter codes next to the connector sizes indicate the highest altitudes at which each connector shall be installed. See Application Requirement No. 3 and the Altitude Code Letters Table. 2. Refer to the Vent Table Application Requirements in front of these tables for other application requirements. WATER HTR INPUT (MBH) 30 40 50 MAX NUMBER OF ELBOWS 2 3 4 2 3 4 2 3 4 CONNECTOR HORIZONTAL LENGTH (Ft) 0 to 4.5 4.5 to 9 9 to 13 0 to 4.5 4.5 to 9 9 to 13 O Q (D 6 to 12 12 to 18 O 0 c 6 to 12 12 to 18 O O co 6 to 12 12 to 18 O 0 6 to 12 12 to 18 O O to 6 to 12 12 to 18 O O (D 6 to 12 12 to 18 O 0 c 6 to 12 12 to 18 Chimney Height (Fl) Connector Rise (Ft) Drafthood- Equipped Water Heater, Single -Wall or Type-13 Double -Wall Metal Connecto Inside Diameter (In.) Common Vented With 1 Fan - Assisted Furnace 6 1 2 3 Q R (7 NR NR NR NR NR NR m¢ cc ZZZ NR NR NR v cf v NR NR NR NR NR NR N v v CC Q CC ZZZ NR NR NR N cfr NR NR NR NR NR NR N c c NR NR NR NR NR NR N Cr Cr NR NR NR CC CC CC ZZZ N N V CC CC CC Z Z Z NR NR NR N N M Q Q ZZZ CC QCC Z Z Z 15 1 2 3 cvm, 7 Q M acv ccv vv vvv 5t 4t 4t vvv N Cr Cr 5t 4t 4t N Q v N O 5t 5t 4t N R N N �f 5t 5t 5t N Cr Cr N N 5t 5t 4t tD N C N N 5t 5t 5t N N N N N 6t 5t 5t 30 1 2 3 c M 7 Q 7 R • v sr 7 C N V V vvc vvv N c v vv N c c NNVI N c v N c l N N N N ? NC 7 N N C N cr Cr N N N N N N C N N (D N N 50 1 2 3 I - I I sr sr M Q?vr1 Iv- aZ.,l -1 vv. VI vvvl Nvvl I vvv l sr Cr sr I N I Nsr cr I ILO NRI N � � I N N N I I NR VI I i(0 Sf R I LO U) v I Nv VI N N v I moo! N N V I NNNI (D N NI VENT CAP TYPE -B ---o- VENT [II-LATERAL DIA TYPE -B VENT CONNECTOR FAN - ASSISTED FURNACE r - - OFFSET II I L II I' MI 11 1 1 111 .'� // Fig. 7 —Use With Table 10 VENT HEIGHT A91204 —13— Vent Table -9 Connector For Water Heater Up To 50 MBH Input • Three -In. diameter connectors are permitted only with water heaters which have 3 -in. diameter drafthood outlets. Do not connect a 3 -in. diameter connector to a 4 -in. diameter or larger drafthood outlet. t Connector horizontal length shall not exceed 15 ft. NOTE: Refer to the Vent Table Application Requirements in front of these tables for other application requirements. VENT CAP TYPE -B VENT LATERAL DIA . FAN - ASSISTED FURNACE Fig. 8 — Use With Table 11 OFFSET L ` -WALL VENT CONNECTOR VENT HEIGHT A91205 t1 J 'I U O' co U) W . w 0 J 2 0 D om. i 0: :0 t- a LL Z � N O Z FURNACE INPUT (MBH) 42-46 • • 63 -69 84 -92 105 -115 126 -138 147 -154 FLUE COLLAR SIZE (In.) 4 4 4 4 5 5 TOTAL MAX NO. OF ELBOWS IN VENT AND CONNECTOR (No Elbows with Zero Lateral) 2 I 3 I 4 I 5 Max Vent Dia On.) 2 I 3 4 5 Max Vent Diu O 2 3 I 4 5 Max Vent Di;, 1 2 I 3 4 5 Max Vent Dia (fn.) ri 1 3 4 S Max Vent Dia ( 2 3 4 Max Vent Dia (In,) Conn Min Dia Dia and Vent (In Conn Dia an 1 Min Ve Dia (In.) Conn Dia and Min V ent Dia (In.) Conn Dia and Min Vent Dia (In.) C mn Dia and Min Vent Dia (In.) C inn Min Dia Dia a Vent (In.) id Vent Height (Ft) Lateral (Ft) 10 11 2 5 10 31 33 3J 3F 31 4E 4A 41 4E 4A 43 4E 4A 8.1 7A 5A 4A 31 43 4J 4G — 41 4J 4G — 43 41 4G — 41 4J 4G 81 9A 6C 5B 41 41 41 4J — 43 4J 41 — 41 51 5H — 51 5J 5H 101 InC 8A 6D 41 41 5J 51 — 51 51 5J — 53 51 5J — 51 51 5J I 0 100 9A SA 41 53 5J 51 — 51 5J 51 — 51 5J 5J — 63 61 61 1111 12E IOA 9A 41 53 51 51 — 53 51 51 — 5J 6J 61 — 61 61 61 1(0 12H IUE IOA 20 t) 2 5 10 15 20 31 31 3J 3G 3D NR — 31 3J 3G 3D NR — 31 3J 4A NR NR 1 Tr °vZZ 1 -, r- kr1 Z 31 4J 4J 4J 4E 4B — 41 41 4J 4E 4B — 4J 4J 4J 4E 4B — 41 41 41 4E 4B 81 IOA 7A 6A 5A 4B 41 4J 41 4J 4J 4G — 41 41 41 41 4G — 41 4J 41 4J 4G — 41 41 41 5F 5C 10J I()A MB 7A 6B 6A 41 4J 41 4J 4J 41 — 4J 41 4J 5J 50 — 41 5J 5J 5J 50 — 51 51 51 5J 50 101 I(11 IOA 8A 7A 6D 41 5J 5J 5J 5J 53 — 5J 5J 51 5J 51 — 5J 51 51 5J 5J — 5J 51 5J 51 51 101 I2H IOD 9A 8B xA 41 5J 5J 51 5J 51 — 5J 51 5J 5J 5J — 5J 5l 5J 5J 5J — 5J 5J 5J 6J 61 101 121 I2A IOA 98 9A 30 0 2 5 10 15 20 30 3J 3J 31 3H 3D NR NR 3J 31 314 3D NR NR 31 31 3H NR NR NR 3J 31 4B NR NR NR 81 7H 5B 4B 3D NR NR 31 3J 31 41 4F 4C NR — 41 41 41 4F 4C NR — 4J 41 41 4F 4C NR — 41 41 4J 4F 4C NR 8.1 81 7A 6A 5A 4C NR 41 41 4J 4J 41 4H 4B — 4J 41 4J 4J 411 4B — 41 43 41 4.1 4H NR — 4J 41 41 4J 411 NR 101 10H 9A 7A 6C 6A 4B 4J 4J 4J 4J 41 41 5C — 41 41 41 4J 41 SC — 41 41 41 51 511 5C — 41 51 5J 5J 5H 5C 101 IOJ I(IA 8A 8A 7A 6A 41 41 41 5J 5J 51 5F — 5J 51 5J 5J 5J 5F — 51 51 51 5J 5J 5F — 51 51 51 51 5J 5F 101 I01 IUE IOA OA KB 6G 41 4J 5J 51 51 51 51 — 5J 5J 51 51 51 51 — 51 5J 51 51 5J 51 — 51 5J 5J 51 51 6F I01 I(11 1213 I0B IOA 9A 7A t Vent Table -10 Dedicated Vent Vent and T -B Connector For Fan - Assisted Furnace Vent Altitude Code Letters Table MAXIMUM ALTITUDE ABOVE SEA LEVEL (FT) Letter Code 0 TO 2000 1 3000 A B 4000 C 5000 D 6000 E 7000 F 8001) G 9000 H 10,004) J NOTES: 1. The letter codes next to the connector sizes Indicate the highest altitudes at which each vent shall be installed. See Application Requirement No. 3 and the Altitude Code Letters Table. 2. Refer to the Vent Table Application Requirements in front of these tables for other application requirements. ( NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. FL 63-69 84 -92 105 -115 126 -138 147 -154 FL 4 4 5 5 TOTAL 2 3 4 5 2 3 4 S 2 3 4 5 2 3 4 5 IN M ax I 111 Max Max Max Max (NO Elbows with vent Vent Vent Vent Conn Dia Vent Conn Dia and Vent Zero Lateral) Conn Dia and Dia Conn Dia and Min Vent Dia Conn Dia and Min Vent Dia Conn Dia and Min Vent Dia and Min Vent Dia (In.) Min Vent Dia (In.) Vent Height (Ft) Lateral (Ft) Min Vent Dia (In.) ( I n ) Dia (In.) ( Dia (In.) ( Dia (In.) ( Dia (In.) Dia (in.) 0 3B 3J — — 41 41 6A 4J — 5J — 51 — 6C 6C 6C 10 2 5 MZ ¢ Z as zz as zz 3A NR 4A NR < Z ¢ a a ¢ vz ¢a ▪ z ¢ ,r 4F 4A 4F NR ¢ a nz ¢¢ 11 41 5A n ¢ na! n om,, ¢1 nom,, 5G 5C u ! u 6 tzc z : 6A 5C 51 5F 5F NR NR 5F 10 NR NR NR NR NR NR NR 5A NR NR NR 5A 0 41 6A 4J — — 6D 2 4J 6A 51 51 5J 7A 4F 5D 5G 50 5G 6A 20 111 Z c rzrz z :z :z :a :z :a :z CC z CC z a z z z a z 4A z a z ¢ ¢ ¢ 5A 5B 5B C! I 5B 5G 15 NR NR NR NR NR NR NR 20 NR NR NR NR NR — 0 31 � 5A 41 — — — 5F 4J — — — 6B 41 — — 7A 2 3J 5A 41 41 4J 5F 5F 41 5J 5J 5J 6B 5J 51 51 51 7A 5 NR 4B 4F 4F 4F 5A 5A 41 5D 3D 3D 5D 50 5G 5G 5G 6A 30 10 z z a z z z NR z z a z z z a z a z NR 4B 4B 4B NR 4B 5A 5A 5A 5A 5A 5C 5C 5C 5C 5C NR 15 NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR 211 NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR 31) NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR NR Vent Table-11 Dedicated Vent Ie -Wall Connector For Fan - Assisted Furnace MAXIMUM ALTITUDE ABOVE SEA LEVEL (FT) Letter Code 0 TO 2000 A 3000 B 4000 C 5000 D E 7000 F 8000 G 9000 H 10, 000 1 NOTES: 1. The letter codes next to the connector sizes indicate the highest alti udes at which each vent shall be installed. See Application Requirement No. 3 and the Altitude Code Letters Table. 2. Refer to the Vent Table Application Requirements in front of these tables for other application requirements. r Vent Altitude Code Letters Table NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. EXAMPLE 1: COMMON VENTING IN1U A MASONRY CHIMNEY See Fig. 6. An 88,0(X) Btu /hr I- stage. fan-assisted furnace with a 4 -in. diameter flue collar is to be common vented with 41 40.000 Bath drafthood- equipped water heater with a 4 -in. diameter drafthood outlet. The common vent is an existing 25 -ft tall masonry chimney with 2 flues. The gas appliance Ilue is an 8- X 12 -in. nominal size clay -tilt liner with a 3 -ft offset above the fireplace. The chimney Ilue is 6 1't from the water heater c outlet. The furnace Ilue collar is 3 ft from the chimney flue. The headroom above the furnace and water heater is 5 11 and 3 I't. respectively. Including entrance into the chimney. 3 elbows will be required to route each connector to the chimney. CONNECTOR RISE: The water connector rise will he 2 It to permit clearance to combustible construction. The furnace connector rise will be 3 ft to permit the furnace connector to enter the chimney below the water heater connector. (The water heater is 18 in. taller than the furnace.) FURNACE CONNECTOR: Try to size single -wall connectors with tile -lined niasonty chimney from Table M. When trying to enter the table at 25 ft Chimney Height. the table skips from 15 to 30 I. See Table Application Requirement No. 2 on page 6. Try 15 ft Chimney Height %vith 3 it Connector Rise, and try 30 It Chimney Height with 3 ft Connector Rise. Move across the table to the Furnace Input column 84 -92 MBH and the Connector Horizontal Length column 0 to 6 ft. The connector sizes shown arc NR and NR. which means that single -wall pipe is not recommended for this application. Try Type -B connector pipe. Enter Tahle 6 in the sane way as Table M . At 15 It Chimney Height, 3 ft of Connector Rise, and at 30 ft Chimney Height, 3 ft of Connector Rise for M-92 MBH Furnace Input. and 0 to 6 ft of Connector Horizontal Length, Tahle 6 requires 4 -in. and 4 -in. Typc-B connectors respectively. A 4 -in. Typc-B connector should be used because the entries above and below the 25 ft Chimney Height are both 4 -in. connectors. ALTITUDE LIMITATION: The code letter J next to the connector size 4 indicates the maximum altitude. If the gas input rate is properly derated, the Altitude Code Letters Table at bottom of page 10 indicates the maximum altitude at which this furnace connector size shall be used (10.000 ft above sea level in this instance). MASONRY CHIMNEY: Continue down the same column to the Clay -Tile Chimney Liner Minimum and Maximum sizes, 8- X 8- and 12- X 12 -in., respectively. The 8- X 12 -in. nominal liner tits within that range. Check the table titled Manifolded Connector and Offset Vent (or Chimney). See table on page 6 for L- Maximum Horizontal Length in the 8- X 12 -in. column. The 3 -ft offset is less than the maximum horizontal length, 13.5 ft. If the connectors are joined before they enter the chimney flue as shown in Fig. 5, L- Maximum Manifolded Horizontal Connector Length is 9 ft for a 6 -in. Type -B manifolded connector in the same table. Select the manifolded connector diameter, 6 in. from Table 6, Clay -Tile Chimney Liner Minimum and Maximum Circular Inside Diameter in the 84 -92 MBH column, which permits 6- to 10 -in. diameters. WATER HEATER CONNECTOR: Enter Table 9 at 30 ft Chimney Height, 2 ft of Connector Rise, 40 MBH Water Heater Input, 3 Elbows, and 0 to 6 ft Connector Horizontal Length. A 4 -in. diameter connector is required. Type -B and single -wall connector pipe are permitted. No altitude restrictions apply to vent connectors for drafthood - equipped water heaters or to common vents with a drafthood - equipped water heater. EXAMPLE 2: INTERPOLATION BETWEEN TABLE ENTRIES Use the same installation as in Example 1 except when furnace connector rise is 1 ft instead of 3 ft. Determine the furnace connection size. Enter Table 6. When trying to enter the table at 25 ft Chimney Height, the table skips from 15 to 30 ft. See Table Application Requirement No. 2 on page 6. Try 15 ft Chimney Height with 1 ft of Connector Rise, and try 30 ft Chimney Height with 1 ft of Connector Rise. Move across the table to the Furnace Input column 84 -92 MBH and the Connector Horizontal Length column 0 to 6 ft. The connector sizes shown are 5 in. and 4 in., respectively. A 5 -in. connector should be used because the Table Application Requirement No. 2.a. indicates to choose the larger of the connector sizes. The code letters H and J next to connector sizes 5 and 4 indicate the maximum altitudes. Use the altitude code letter H for the chosen connector size (in this instance, 5 in.). —16— l'a c .,...,:. }S.lir 0'.Ft a+rJ i,:i .M L- nl.: ..,S ., t„ r : Y f .: .R - h+. .!,'. 0 NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. NOTICE IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS, DUE TO THE QUALITY OF THE DOCUMENT. SERVICE TRAINING Packaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Maintenance • Installation Overview • Operating Sequence A large selection of product, theory, and skills programs is available, using popular video -based formats and materials. All include video and/or slides, plus companion book. Classroom Service Training plus "hands -on" the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting, fewer callbacks. Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800- 962 -9212 [ ] Packaged Service Training [ ] Classroom Service Training -19- A94328 A. PRE - INSTALLATION 1. Proper Furnace Size House heating load Btuh Furnace output capacity Btuh 2. Local 99% winter design temperature (for exterior chimney applications only)* °F 3. Chimney or Vent Inspection Chimney or vein condition Chimney size (Flue Liner Inside and Outside Dimensions) Common vent Dedicated vent Signs of condensation Tile lined if masonry One or more chimney sides exposed to the outdoors below the roofline? Vent and Connector Sizing Furnace input Furnace connector size /type Water heater less than 50 MBH Water heater drafthood outlet diameter in Water heater connector size /type (Table 9) Manifolded connector size /type (if required) Manifold length (if required) ft Offset length (if required) Vent size /type B. POST - INSTALLATION 1. Gas Input Rate Adjusted 2. Temperature Rise at Set Rating plate mid -point Furnace setting 3. Thermostat Heat Anticipator Setting amps Three cycles per hr on electronic 4. Self -Test Operation OK © 1997 CAC /BDP P.O. Box 70, Indianapolis, IN 46206 imga1a14 Installation Check Sheet —20— 1197 I 1 YES or NO Btuh Table in./ 1 1 in./ in./ ft in / Btuh °F °F ° The 99% Winter Design Dry-Bulb (db) temperatures are found in the 1993 ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (United States) and 2 (Canada), or use the 99.6% heating db temperatures found in the 1997 ASHRAE Fundamentals Handbook, chapter 26, Table 1 A (United States) and 2A (Canada). Catalog No. 63GA -1A0 ...� :i:':;.ck4•ti`�•n3+'�..v..*iY'.. r 4 C. 1.. tvtil. ... ! `:: i1::,. .. z 0 W O; e Z 3 p; 0� H• W W . F- vi w z z A98143 Fig. 1 —Model PG8DAA Downflow Form: SG- PG8D -05 Induced - Combustion Gas -Fired Furnaces NOTE: Read the entire instruction manual before starting the installation. EFFICIENCY RATING CERTIFIED ama `et Cor Op 90 01 #AZ REGISTERED QUALITY SYSTEM Fig. 2 —Model PG8DAA Horizontal Cancels: SG- PG8D -04 Printed in U.S.A. A98144 10-00 Catalog No. 53PG -8D15 0 A98145 Fig. 3 —Model PGBUAA Upflow TABLE OF CONTENTS SAFETY CONSIDERATIONS 2 INTRODUCTION 2 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE CARE AND MAINTENANCE 2 Air Filter Arrangement 3 Blower Motor and Wheel 4 Cleaning Heat Exchanger 5 Electrical Controls and Wiring 7 Troubleshooting 8 SAFETY CONSIDERATIONS Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. _n,K21 ., . a.; • a (: Y Untrained personnel can perform basic maintenance functions such as cleaning and replacing air titters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, on tags. and on labels attached to or shipped with the unit ,id other safety precautions that niay apply. Follow all safety codes including local building codes. the National Fuel Gas Code (NFGC) NFPA 54 -1999 /ANSI Z223.I -1999 in the United States and the National Standard 01' Canada. Natural Gas and Propane Installation Codes (NSCNGPIC) CAN /CGA -B 149.1- and .2 -M95 in Canada. Wear safety glasses and work gloves. Have a fire extinguisher available during start-up and adjustment procedures and service calls. Recognize safety information. This is the safety -alert synihol . When you sec this symbol on the unit and in instructions or manuals. be alert to the potential for personal injury. Understand the signal words DANGER. WARNING. and CAUTION. These words arc used with the safety -alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. WARNING: The ability to properly perform maintenance on the equipment requires certain expertise, mechanical skills, tools, and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment other than those procedures recommended in the User's Manual. FAILURE TO FOLLOW THIS WARNING COULD RESULT IN POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS PERSONAL INJURY, OR DEATH. INTRODUCTION These procedures are for size 45,000 through 155,000 Btuh input units. The design of the downllow/horizontal gas -fired furnace is C.S.A. (A.G.A. and C.G.A.) certified for natural and propane gases and for installation on noncombustible tlooring. The furnace is factory - shipped for use with natural gas. The manufacturer's accessory gas conversion kit is required to convert furnace for use with propane gas. ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE © CAUTION: Electrostatic discharge can affect electronic components. Take precautions during furnace installation and servicing to protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools which are held during the procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electrostatic potential. 1. Disconnect all power to the funutce. DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY'S ELECTROSTATIC CHARGE TO GROUND. 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in a person's hand during grounding will be satisfactorily discharged. 3. After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity (for example: DO NOT move or shuffle your feet, DO NOT touch ungrounded objects, etc.). 4. If you touch ungrounded objects (recharge your body with static electricity), firmly touch furnace again before touching control or wires. 5. Use this procedure for installed and uninstalled (ungrounded) furnaces. 6. Before removing a new control from its container, discharge your body's electrostatic charge to ground to protect the control from damage. if the control is to be installed in a furnace, follow items I through 5 before bringing the control or yourself into contact with the furnace. Put all used AND new controls into containers before touching ungrounded objects. 7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage. CARE AND MAINTENANCE For continuing high performance and to minimize possible equipment failure, it is essential that periodic maintenance be performed on this equipment. Consult your local dealer as to the proper frequency of maintenance and the availability of a maintenance contract. P WARNING: Never store anything on, near, or in contact with the furnace, such as: 1. Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners, or other cleaning tools. 2. Soap powders, bleaches, waxes or other cleaning compounds, plastic or plastic containers, gasoline, kerosine, cigarette lighter fluid, dry cleaning fluids, or other volatile fluids. 3. Paint thinners and other painting compounds, paper bags, or other paper products. Failure to follow this warning can cause corrosion of the heat exchanger, fire, personal injury, or death. WARNING: Turn off the gas and electrical supplies to the unit before performing any maintenance or service. Follow the operating instructions on label attached to furnace. A failure to follow this warning could result in personal injury. The minimum maintenance that should be performed on this equipment is as follows: I. Check and clean air filter each month or more frequently if required. Replace if torn. 2. Check blower motor and wheel for cleanliness each heating and cooling season. Clean as necessary. —2— .,, ;. -5+: '.a•s:. ;;,,.,tip r.„ n. iuul% ,b+l:.;a�::ti'Sritiai'3.i::se;t4? ti?t51�:5 ?t'�;oc�.;�:x•e4 " f..�, @Y1L? J:w:m,i ��`,. � :: �:h;? t.a:L. ::i;c +t ti�'^C•`vlx,i..d+.r r 4• .;}.J} Z 1Z r 00 w co W u. WO 2 g J u. O . Z Z I- W uJ '. U� O N • 1- = I—� a" O w Z U O I_ Z FURNACE CASING WIDTH FILTER QUANTITY AND SIZE FILTER • TYPE Side Return Bottom Return 14 -3/16 (1) 16 X 25 X 1' (1) 14 X 25 X 1 Cleanable 17 -1/2 (1) 16 X 25 X 1' (1) 16 X 25 X 1 Cleanable 21 (1) 16 X 25 X 1 (1) 20 X 25 X 1* Cleanable 24 -1/2 (1) 16 X 25 X 1 (1) 24 X 25 X 1' Cleanable FURNACE CASING WIDTH FILTER QUANTITY AND SIZE FILTER TYPE 14 -3/16 (2) 16 X 20 X 1 Cleanable 17 -1/2 (2) 16 X 20 X 1 Cleanable 21 (2) 16 X 20 X 1 Cleanable 24 -1/2 (2) 16 X 20 X 1 Cleanable 4— Horizontal Filter Arrangement A94307 Fig. g Fig. 5—Downflow Filter Arrangement 3. Check electrical connections for tightness and controls for proper operation each heating season. Service as necessary. 0 CAUTION: As with any machanical equipment, personal injury can result from sharp metal edges, etc., therefore, be careful when removing parts. PROCEDURE 1 —AIR FILTER ARRANGEMENT Table 1— Filter Size Information for Downflow /Horizontal Furnaces (In.) * Factory - provided with the furnace. Filter may be field modified as required by cutting to desired size. INSTALLATION POSITION OF FILTERS RETURN AIR PLENUM ACCESS DOOR Table 2— Filter Size Information for Upflow Furnaces (In.) The air filter arrangement may vary depending on the application. Refer to Table 1 or 2 for filter size information. —3— A98139 P WARNING: Never operate unit without a filter or with filter access door removed. A failure to follow this warning could result in fire, personal injury, or death. 1. DownflowfHorizontal Each furnace requires 2 filters which are installed in the return-air duct. (See Fig. 4 and 5.) To remove filters for cleaning or replacement, proceed as follows: MOUNTING SCREWS RELIEF BOX GAS VALVE CONTROL Fig. 6 — Model PGBUAA Upflow FLUE FLUE COLLAR COLLAR �- BLOC VENT SAFEGUARD PRESSURE AUXILIARY SWITCH LIMIT FLUE SWITCH COLLECTOR (WHEN USED) BOX FILTER RETAINER -i-- WASHA FILTER BLE A00261 —4— MOUNTING SCREWS RELIEF BOX GAS VALVE Fig. 7 — Model PG8DAA Downflow VENT PIPE ENCLOSURE CONTROL BLOCKED VENT SAFEGUARD PRESSURE SWITCH MANUAL RESET LIMIT SWITCHES A00295 a. Disconnect electrical power before removing blower access door. b. Remove screw from front of door and remove blower access door. c. Reach up behind.top plate, tilt filters toward center of return -air plenum. remove filters, and clean as needed. Replace if torn. d. Furnaces are equipped with permanent, washable filters. Clean filters with tap water. Spray water through filter in opposite direction of airflow. e. Rinse and.let dry. Oiling or coating of filters is not recommended or required. f. Reinstall filter(s). g. Replace blower access door. h. Restore electrical power to furnace. 2. Upflow Each furnace requires 1 or 2 filters which are installed in the side and /or bottom of blower compartment. (See Fig. 6.) To remove filters for cleaning or replacement, proceed as follows: a. Disconnect electrical power before removing access doors. b. Remove blower and control access doors. c. Release filter retainer from clip at front of furnace casing. (See Fig. 6.) For side return, clips may be used on either or both sides of the furnace. d. Slide filter(s) out. e. Furnaces are equipped with permanent, washable filters. Clean filters with tap water. Spray water through fitter in opposite direction of airflow. f. Rinse and let dry. Oiling or coating of filter is not recommended or required. g. Reinstall filter(s). h. Replace blower access door. i. Restore electrical power to furnace. PROCEDURE 2 BLOWER MOTOR AND WHEEL For long life, economy, and high efficiency, clean accumulated dirt and grease from the blower wheel and motor annually. The following steps should be performed by a qualified service technician. Some motors have prelubricated sealed bearings and require no lubrication. These motors can be identified by the absence of oil ports on each end of the motor. For those motors with oil ports, lubricate motor every 5 years if motor is used on intermittent operation (thermostat FAN in AUTO mode), or every 2 years if motor is in continuous operation (thermostat FAN in ON mode). NOTE: Remember to disconnect the electrical supply before removing access doors. Clean and lubricate as follows: I. Remove screw from blower access door (downflow/horizontal furnace only) and remove blower access door. 2. (Downflow/Horizontal furnace only) Remove vent pipe enclosure and disconnect short piece of vent pipe from relief box. 3. (Downflow /Horizontal furnace only) Disconnect wires from auxiliary limit on blower housing. V!'�:. :dYi.,'; r... :.. 'i'�:rir.i.t'c•'.r3i•_by.E�_ mu, 4. Remove control. 5. Disconnect only those electrical leads I'roni control needed to permit control to be moved so that blower assembly can be removed I'roni furnace. (Sec Fig. 6 or 7.) Note location or wires for reassembly. 6. Remove screws holding plower assembly to blower deck and .elide plower assembly out of furnace. 7. Loosen screw in strap holding motor capacitor to blower housing and slide capacitor out from under strap. 8. Mark blower wheel, motor. and motor support in relation to blower housing before disassembly to ensure proper reassembly. 9. Loosen setscrew holding blower wheel on motor shaft. 10. Remove bolts holding motor mount to plower housing and .elide motor and mount out of housing. Disconnect ground wire attached to blower housing before removing motor. 11. Lubricate motor (when oil ports are provided). a. Remove dust caps or plugs from oil ports located at each end of motor, b. Use good grade of SAE 20 nondetergent motor oil and put 1 teaspoon. 5 cc. 3/16 oz., or 16 to 25 drops in each oil port. Do not over -oil. c. Allow time for total quantity of oil to be absorbed by each bearing. d. Wipe excess oil from motor housing. e. Replace dust caps or plugs on oil ports. 12. Remove blower wheel from housing. a. Mark cutoff location of ensure proper reassembly. b. Remove screws holding cutoff plate and remove cutoff plate from housing. c. Litt blower wheel from housing through opening. 13. Clean blower wheel and motor using a vacuum cleaner with soft brush attachment. Do not remove or disturb balance weights (clips) on blower wheel blades. The blower wheel should not be dropped or bent as balance will be affected. 14. Reinstall blower wheel by reversing items 12 a through c. Be sure wheel is positioned for proper rotation. 15. Reassemble motor and blower by reversing items 5 through 10. Be sure motor ground wire is connected as before. CAUTION: Be sure the motor is properly positioned in the blower housing. The motor oil ports in downflow and upflow furnaces must be at a minimum of 45° above the horizontal centerline of the motor after the blower assembly has been reinstalled in the furnace. 16. Reinstall blower assembly in furnace. 17. Reinstall control. Connect blower electrical leads to control. Please note that the common wire connection is a 3 /16 -in. quick connect terminal and all other wire connections are 1/4 in. for assembly. DO NOT FORCE. 18. Reconnect wires to auxiliary limit switch on blower housing (downflow/horizontal furnace only). 19. Reinstall vent connector on the furnace flue collar. Reinstall the vent enclosure on downflow/horizontal furnace only. After fully assembling the vent connector to the furnace flue collar, securely fasten the vent connector to the collar with two field- supplied, corrosion - resistant. sheet metal screws located 180° apart and midway up the collar. 20. Turn on electrical power and check for proper rotation and speed changes between heating and cooling. 21. Replace blower access door. Secure with screw ( downflow/horizontal furnace only). PROCEDURE 3— CLEANING HEAT EXCHANGER The following steps should be performed by a qualified service technician. NOTE: Deposits of soot and carbon indicate the existence of a problem which needs to be corrected. Take action to correct the problem. If it becomes necessary to clean the heat exchanger because of carbon deposits, soot, etc., proceed as follows. 1. Turn off gas and electrical power to furnace. 2. Remove screw from front of blower access door (downflow/horizontal furnace only) and remove control and blower access doors. 3. Remove internal vent pipe enclosure (downflow/horizontal furnace only) and disconnect vent pipe from relief box. 4. Remove 2 mounting screws that secure relief box. (See Fig. 6 or 7.) 5. Disconnect wires to the following components. a. Draft safeguard switch b. Inducer motor c. Pressure switch d. Limit overtemperature switch(es) e. Gas valve f. Hot surface igniter g. Flame- sensing electrode —5— Fig. 8— Cleaning Heat Exchanger CeII A91252 —6— 1 3 /3 2" 11 /32' . BURNER CELL PANEL HOT SURFACE IGNITOR ASSEMBLY IGNITOR ASSEMBLY A93347 Fig. 9— Position of Igniter to Burner 6. Remove 8 screws that secure flue collector box to center panel. Be careful not to damage sealant. 7. Remove complete inducer assembly from furnace, exposing flue openings. 8. Clean cells using field - provided small wire brush, steel spring cable, reversible electric drill, and vacuum cleaner. a. Assemble wire brush and steel spring cable. (1.) Use 48 in. of l /4 -in. diameter high -grade steel spring cable (commonly known as drain clean -out or Roto- Rooter cable). (2.) Use I /4 -in. diameter wire brush (commonly known as 25- caliber rifle cleaning brush). NOTE: The materials needed in items (1.) and (2.) can usually be purchased at local hardware stores. (3.) Insert twisted wire end of brush into end of steel spring cable, and crimp tight with crimping tool or strike with ball -peen hammer. TIGHTNESS is very important. (4.) Remove metal screw fitting from wire brush to allow insertion into cable. b. Clean each heat exchanger cell. (1.) Attach variable- speed, reversible drill to end of steel spring cable (end opposite brush). (2.) Insert brush end of cable into upper opening of cell and slowly rotate with drill. DO NOT force cable. Gradually insert at least 36 in. of cable into 2 upper passes of cell. (See Fig. 8.) (3.) Work cable in and out of cell 3 or 4 times to obtain sufficient cleaning. DO NOT pull cable with great force. Reverse drill and gradually work cable out. (4.) remove burner assembly and cell inlet plates. A CAUTION: Be very careful when removing the burner assembly to avoid breaking the igniter. See Fig. 9 for the correct igniter location. (5.) Replace screws in center panel and cells before cleaning. (6.) Insert brush end of cable in lower opening of cell, and proceed to clean two lower passes of cell in same manner as 2 upper passes. (7.) Repeat foregoing procedures until each cell in furnace has been cleaned. (8.) Remove residue from each cell using vacuum cleaner. (9.) Clean burner assembly using vacuum cleaner with soft brush attachment. (10.) Reinstall cell inlet plates and burner assembly. Care must be exercised to center the burners in the cell openings. 9. After cleaning flue openings, check sealant on flue collector to ensure that it has not been damaged. If new sealant is needed, contact your dealer or distributor. 10. Clean and replace flue collector assembly. making sure all H screws are secure. 11. Reinstall relief box. 12. Reconnect wires to the following components. a. Draft safeguard switch b. Inducer motor c. Pressure switch d. Limit overtemperature switch(es) e. Gas valve f. Hot surface igniter g. Flame - sensing electrode 13. Reinstall vent connector on the furnace flue collar. Reinstall the vent enclosure on downllow/horizontal furnace only. After fully assembling the vent connector to the furnace flue collar, securely fasten the vent connector to the collar with two field- supplied, corrosion- resistant, sheet metal screws located I10° apart and midway up the collar. 14. Replace blower access door only. I5. Turn on electrical power and gas. 16. Set thermostat and check furnace for proper operation. 0 WARNING: Never use a match or other open flame to check for gas Teaks. Use a soap- and -water solution. A failure to follow this warning could result in fire, personal injury, or death. 17. ,Check for, gas leaks. 18. Replace control access door on uptlow furnace. 19. On downtlow/horizontal furnaces, remove blower access door, replace control access door first, then replace blower access door and secure with 2 screws in front of door. PROCEDURE 4— ELECTRICAL CONTROLS AND WIRING CAUTION: There may be more than 1 electrical supply to the unit. Check accessories and cooling unit for additional electrical supplies and disconnects. The electrical ground and polarity for 115 –v wiring must be properly maintained. Refer to Fig. 10 for field wiring information and to Fig. 12 for unit wiring information. NOTE: If the polarity is not correct, the STATUS LED on the control center will flash rapidly and prevent the furnace from operating. The control system also requires an earth ground for proper operation of the control and flame-sensing electrode. The 24 -v circuit contains an automotive -type, 3 -amp fuse located on the control. (See Fig. 1 l.) Any direct shorts of the 24 -v wiring during installation, service, or maintenance will cause this fuse to blow. If fuse replacement is required, use ONLY a fuse of identical size. With power to the unit disconnected, check all electrical connections for tightness. Tighten all screws on electrical connections. If any smoky or burned connections are found, disassemble the connection, clean all parts, strip wire, and reassemble properly and securely. Reconnect electrical power to the unit and observe unit through I complete operating cycle. Electrical controls are difficult to check without proper instrumentation; if there are any discrepancies in the operating cycle, contact your dealer and request service. For an explanation of status codes, refer to service label located on blower access door or fig. 13, and the troubleshooting guide. The control stores 1 status code (the last status to occur) for a period of 48 hrs or until the 115- or 24 -v power is interrupted. NOTE: Look into blower access door sight glass for current LED status. removing blower access door will open blower access door switch and terminate 115 -v power to control, and status code will be erased. 1. To retrieve status code, proceed with the following: NOTE: NO thermostat signal may be present at control, and all blower time delay off periods must be completed. a. Leave 115 -v power to furnace turned on. b. Look into blower access door sight glass for current LED status. NOTE: Leave blower access panel installed to maintain power to control to view current LED status. c. Remove control access door. d. BRIEFLY remove either wire from the main limit switch until LED goes out, then reconnect it. NOTE: If wire to main limit is disconnected longer than 4 sec., main blower starts, and retrieval request is ignored. 2. When above items have been completed, the following will occur: a. LED flashes a status code 4 times. Record this status code for further troubleshooting. b. Inducer motor starts and continues to run the entire component test. c. Hot surface igniter is energized for 15 sec., then de- energized. —7— . -. ..w. +tc bn.Jr:AS .72ir d. Main blower operates at cooling speed for 10 sec.. then arms off. C. Main blower operates at heating speed for 10 sec.. then turns off. L Inducer motor stops. Items a through e above will assist in furnace troubleshooting since all components are functionally operated except the gas valve. This procedure is also referred to as "Component Test." 3. Operate furnace through 1 heat cycle lo test for proper operation and check LED status. 4. If furnace is operating properly and LED indicates proper operation. replace control access door. 5. Component Test can also be initiated by perforating the following: a. Remove control access door. b. Remove blower access door. c. Manually close blower access door switch. WARNING: Blower access door switch opens 115 -v power to control center. No component operation can occur. Caution must be taken when manually closing this switch for service purposes. Failure to follow this warning could result in personal injury or death d. BRIEFLY short (jumper) TEST, I /4 -in. quick connect terminal on control (adjacent to LED diagnostic Tight), and CoM -24v terminal on furnace thermostat connection block. (See Fig. 1 I ) NOTE:• If TEST to CoM -24 terminals are jumpered longer than 2 sec., LED will flash rapidly, and retrieval request will be ignored. e. Component Test will function as described in item 2 above. f. Check LED status. g. If LED status indicates proper operation. release blower access door switch. replace blower access door, and replace control access door. PROCEDURE 5 TROUBLESHOOTING Refer to the service label. (See Fig. 13.) Pages 12 and 13 contain a troubleshooting guide. This guide can be a useful tool in insolatin_ furnace operation problems. Beginning with the word "Start," answer each question and follow the appropriate arrow to the next item. The guide will help to identify the problem or failed component. After replacing any component, verify correct operation sequence. —8— Y•;,Y,tn:?L',, BLK WH 115 -V FIELD - SUPPLIED DISCONNECT FIVE WIRE THREE -WIRE HEATING - ONLY AUXILIARY J -BOX CONTROL BOX FURNACE 1 1 4 • 1 1 Cl Q I-1 O O O I= TEST/TWIN I 1 f I 00 I SEC -1 3 -AMP FUSE ri I C OOL AT ( HE cr U HUM 000 000 000 115 -VAC (L1) POWER SUPPLY HOT SURFACE IGNITOR CONNECTOR NOTE 2 24 -V TERMINAL BLOCK NOTE 1 TWO WIRE 115 -VAC (L2) NEUTRAL CONNECTION INDUCER MOTOR CONNECTOR Fig. 11 Furnace Control —9— - - -- FIELD 24 -V WIRING - - -- FIELD 115 -, 208/230 -, 460 -V WIRING - FACTORY 24 -V WIRING - FACTORY 115 -V WIRING THERMOSTAT TERMINALS CONDENSING UNIT FIELD- SUPPLIED DISCONNECT 208/230- OR 460 -V -- THREE PHASE –1 208/230 -V – l SINGLE PHASE NOTES: 1. Connect Y- terminal as shown for proper operation. 2. Some thermostats require a "C" terminal connection as shown. 3. If any of the original wire, as supplied, must be replaced, use same type or equivalent wire. Fig. 10 Heating and Cooling Application Wiring Diagram 24 -V THERMOSTAT TERMINALS HUMIDIFIER TERMINAL (24 -VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR 24 -V TRANSFORMER SEC -2 SPARE -1 BLOWER SPEED SELECTION TERMINALS SPARE -2 EAC -1 EAC- ELECTRONIC AIR CLEANER TERMINALS (115 -VAC 1.0 AMP MAX) EAC -2 A98209 A99255 �. iiir'::'•li �•1..:�:3F�'�'6i.�N, �. .r:l�:cy ?: .r..� i,..:•l' 4] :.1..•.�d.*1ii ;u4 ?lhR::i Ld !):�:<r:'f:r:,:': ALS AUXIUARY LIMIT SWTCH, OVERTEMP. - MANUAL RESET, SPST- (N.C.) BLWR BLOWER MOTOR RELAY. SPST -(N.0.) BLWM BLOWER MOTOR BVSS BLOCKED VENT SHUTOFF SWITCH. SPST- INC.) CAP CAPACITOR CPU MICROPROCESSOR AND CIRCUITRY DSS DRAFT SAFEGUARD SWITCH DC-1 ELECTFIONIC AIR CLEANER CONNECTION(115VAC 15 AMP MAX) EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON FL FUSIBLE UMC FRS R.AIE ROLLOUT SW. -MANUAL RESET, SPST (N.CJ FSE FLAME PROVING ELECTRODE Flri FUSE. 3 AMP, AUTOMOTIVE BLADETYPE, FACTORY INSTALLED FU2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE (FIELD INSTALLED & SUPPLIED) GV GAS VALVE-REDUNDANT OPFIATO RS GVR GAS VALVE RELAY, DPS7 (N.Q) HMO BLOWER MOTOR SPEED CHANGEREIAY, SPOT HSI HOT SURFACE IGNITOR (115 VAC) HSNR HOT SURFACE IGNITOR RELAY, SPST- (N.O.) HUM 24VAC HUMIDIFIER CONNECTION (.5 AMP. MAX) IDM INDUCED DRAFT MOTOR IDR INDUCED DRAFT RELAY, SPST(N.O.) ILK BLOWER ACCESS PANEL INTERLOCK SWITCH, SPST- (N.O.) JB JUNCTION BOX LED UGHT •EMITTING DIODE FOR STATUS CODES LGPS LOW GAS PRESSURE SWITCH, SPST- (N.0.) LS UMIT SWITCH, AUTO RESET, SPST(N.C.) OL AUTO -RESET INTERNAL MOTOR OVERLOAD TEMP. SW. PCB PL1 P12 PL3 PL5 PPS TESTRWIN TRAM 0 Fig. 12— Wiring Diagram PRINTED CIRCUT BOARD 9-CIRCUT CONNECTOR 2- CIRGAT PCB CONIECTCR 3-C:MUT IDM CO =VECTOR 2- CIRCUT HSLPCB CONNECTOR PRESSURESIMTCFi SPSr(NO.) COMPCNENT TEST & INN TERMNAL T RAFSFCRAER- 115VAC24VAC JUNCTION tAMARCEDTERFANAL PCB TERMNAL FACTORY WIFIWG (115VAC) FACTORY WIRNG (24VAC) FIELD WIRING (115VAC) FIELD WIRiNG(24VAC) CCNOLCTOR CN PCB RECD WIRING TERMINAL FIELD GROUND EOUIPM VTGRO ND RELD SPLICE PLUG RECEPTACLE TO 115VAC FIELD DISCONNECT LI NOTE14 �) /�7 EDUPMENTGFTO(IND L1 R BOAR IOR EPC-1 STARE -2 HYLO SPARE -1 07 COCI EAC-2 PRI TESTMmN FU1 NOTE NOTE1112 EC-1 HUM r' 2 � IRAN -free.- 24VAC CPU M 15VAC NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. SCHEMATIC DIAGRAM (NATURAL GAS & PROPANE) PR2 3 FL3 NOT USED ICM } 411 41111 4 ( USED) NOTE Ls NOTE n3 > NOT USED >9 NOT USED A00198 LEES PL1 • (WHEN USED) (WHEN USED) NOTE #14 6 NOTE *13 NOTE x14 1ME N1DI NOTE *15 NOTE a5 �► FSE • Com NOTES: 1. If ary of the original equipment wire is replaced use wire rated for 105>C 2. Inducer (IDM) and dower (BLWM) motors caltaun internal auto-reset thermal overload switches (014 3. Blower motor speed selections are for average conditions. see installation irstrucaos to details al optimum speed selection. 4. Use ally nipper wire between the disax sect switch and the furnace junction box (JB). 5. This are rrust be connected to furnace sheemhetal for control to detect •fame. 6. Replace only with a3 amp fuse. 7. Yellav lead not al all motors. 8. Blower-cn delay, gas heating 45 seconds, coding or heat pump 2 seconds. 9. Blower -off delay, gas heating 90, 135. 180 0715 seconds. coding o heat pimp 90 seconds (135 seconds only al some models) 10. Ignition - lockout will occur after four consecutive unsuccessful trials-for-ignition. Ccotrd vnll auto-reset after three hits 11. When used, auxiliary limit switch (ALS) is on some downftov models only When used. FL is on upflow models only. 12. Some models may have spade quick connect terminals. 13. Factory ocnnected when LGPS is not used 14. Factory connected when BVSS is rot used. BVSS used when Chimney Adapter Accessory Kit 15 installed. 15. Gas valve leads are interchangeable on single stage valves. 322869 - 101 REV. H If status code recall is needed, do not remove power or blower door. Briefly remove and then reconnect one main limit wire to display stored status code. LED CODE STATUS CONTINUOUS OFF - Check for 115VAC at L1 and L2, and 24VAC at SEC -1 and SEC -2. CONTINUOUS ON - Control has 24VAC power. RAPID FLASHING - Line voltage (115VAC) polarity reversed. If twinned, refer to twinning kit instructions. EACH OF THE FOLLOWING STATUS CODES IS A TWO DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY THE NUMBER OF LONG FLASHES. 11 NO PREVIOUS CODE - Stored status codes are erased when power (115VAC or 24VAC) to control is interrupted or 48 hours after each fault is cleared. 12 BLOWER ON AFTER POWER UP (115VAC or 24 VAC) • Blower runs for 90 seconds, if unit is powered up during a call for heat (R -W closed). 13 LIMIT OR FLAME ROLL -OUT SWITCH LOCKOUT - Control will auto reset after three hours. Reset switch or replace fuse Zink. Refer to #33. 14 IGNITION LOCKOUT - Control will auto -reset after three hours. Refer to #34. 21 GAS HEATING LOCKOUT - Control will NOT auto reset. Check for:- Mis -wired as valve - Defective control (Valve relay) 22 ABNORMAL FLAME - PROVING SIGNAL - Flame is proved while gas valve is de- energized. Inducer will run until fault is cleared. Check for: - Leaky gas valve - Stuck -open gas valve 23 PRESSURE SWITCH DID NOT OPEN - Check tor: - Obstructed pressure tubing. - Pressure switch stuck closed. 24 SECONDARY VOLTAGE FUSE IS OPEN Check for: - Short circuit in secondary voltage (24VAC) wiring. 31 PRESSURE, DRAFT SAFEGUARD, AUX -LIMIT SWITCH (when used') OR BLOCKED VENT SWITCH (when used) DID NOT CLOSE OR REOPENED (DOWNFLOW ONLY') If open longer than five minutes, inducer shuts off for 15 minutes before retry. Check for: - Proper vent sizing - Low inducer voltage (115VAC) - Detective inducer motor '- Defective Blower motor or capacitor - Restricted vent - Defective pressure switch - Excessive wind - Inadequate combustion air supply - Disconnected or obstructed pressure tubing If it opens after trial for ignition period, blower will come on for 90 second recycle delay. 33 LIMIT OR FLAME ROLL -OUT SWITCH IS OPEN - If open longer than three minutes, code changes to #13. Flame roll -out switch requires manual reset. Check for: - Defective blower motor or capacitor. - Dirty filter or restricted duct system. - Loose blower wheel. - Detective switch or connections. - Inadequate combustion air supply (Flame Roll -out Switch or fuse link open). - Open Flame Roll -out Switch, or fuse link. Manual reset or replace. 34 IGNITION PROVING FAILURE - Control will try three more times before lockout #14 occurs. If flame signal lost after trial for ignition period, blower will come on for 90 second recycle delay. Check for: - Oxide buildup on flame sensor (clean with fine steel wool). - Proper flame sense microamps (.5 microamps D.C. min., 4.0 - 6.0 nominal). - Gas valve defective or gas valve turned off. - Defective Hot Surface Ignitor - Manual valve shut -off. - Low inlet gas pressure. - Control ground continuity - Green wire MUST be connected to furnace sheet metal. - Inadequate flame carryover or rough ignition. - Flame sensor must be ungrounded. y n n 000 • y 11 1. SERVICE COMPONENT TEST To initiate the component test sequence, shut OFF the room thermostat or disconnect the "R" thermostat lead. Briefly short the TEST terminal to the "Com 24V" terminal. Status LED will flash code and then turn ON the inducer motor. The inducer motor will run for the entire component test. The hot surface ignitor, blower motor -heat speed, and blower motor -cool speed will be turned ON for 10 -15 seconds each. Gas Valve and Humidifier will not be turned on. r- 1=1 N 1 11 11 0 0 HUM Com W Y R G 24V 320615 -102 REV. K (LIT)/ Fig. 13— Service Label —I I— A99233 Gi �S�dkU.i:sA'`n ±.iR. 1,G'r,'tlh�:':1: >•':j START YES f Is red LED status light blinking 1 1 rapidly without a pause? NO 1s red LED status light blinking ON/OFF slowly with a combination of short and long flashes? YES Determine status code. The status code is a 2 digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes. I Go to section with status code determined. NO YES NO Is there 115v at L1 and L2? Is there 24v at SEC -1 and SEC 2 ?I NO YES Replace control center. Check for correct line voltage polarity. If units are twinned, check for proper low- voltage (24v) transformer phasing. Check for previous fault by momentarily shorting the TEST terminal and the C terminal until the LED goes out. LED will flash the status code of any previous fault or the code No. 11 (1 short and 1 long flash) if no previous fault. After the control repeats the code 3 times, the control will go through a brief component test sequence. The inducer will start and run for the entire component test. The HSI, blower motor heat speed, and blower motor cool speed will run for 10 -15 sec each. 3 YES Was there a previous fault code other than No. 11? I YES Troubleshooting Guide NO Is door switch closed? NO YES YES I Replace door switch. --I Replace transformer. YES Run system through a heating or cooling cycle to check operation. Status codes are erased alter 48 hrs or whenever power (115v or 24v) is interrupted. N _ NO NO NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. I Close door switch and go to start. I I Check for continuity in wire from circuit breaker to furnace. I Check room thermostat or interconnecting cable. Does control respond to W, Y, or G 24 -vac thermostat signals? Is 24 vac present at W. Y. or G terminals on the control? NO YES Replace control if it does not respond to 24 -vac signal at W. Y, or G screw terminals. NO Close circuit breaker and go back to start. 1' 11 NO PREVIOUS FAULT - Faults are erased after 48 hrs or whenever power (115v or 24v) is interrupted. Run system through a heating or cooling cycle to check system. 12 BLOWER ON AFTER POWER UP (115V OR 24V) - Normal operation. Blower will run for 90 sec when furnace power is interrupted during a call for heat. R -W closed. 13 LIMIT OR FLAME ROLLOUT SWITCH LOCKOUT - Limit switch was open longer than 3 minutes. Auto -reset will occur after 3 hrs. Flame rollout switch requires manual reset. See No. 33 14 IGNITION LOCKOUT - System failed to ignite gas and prove flame in 4 attempts. Control will auto -reset in 3 hrs. See No. 34 21 GAS HEATING LOCKOUT - Turn off power and wait 5 minutes to retry. Check tor: • Stuck closed gas valve relay on control. • Miswire or short to gas valve wire. 22 ABNORMAL FLAME PROVING SIGNAL - Flame was sensed while gas valve was de- energized. Inducer will run until fault is cleared. Check for: • Stuck open gas valve solenoid or leak. • Defective control center. 23 PRESSURE SWITCH WILL NOT OPEN - Check tor: • Disconnected or obstructed pressure tubing. • Detective pressure switch. 24 LOW VOLTAGE FUSE IS OPEN - Check for: • Shon in low- voltage wiring including thermostat leads shorting to ductwork Or furnace cabinet. Disconnect thermostat leads to isolate short circuit. 31 PRESSURE SWITCH WILL NOT CLOSE OR REOPEN - If open longer than 5 minutes, inducer shuts off for 15 minutes before retry. Check for: • Proper vent sizing or pitch or sag. • Vent restrictions or high winds. • Detective inducer motor. • Low line voltage (115v). • Motor start capacitor. • Low inlet gas pressure. • Defective pressure switch or connections. If it opens after trial for ignition period, blower will come on for 90 sec recycle delay. • Inadequate combustion air. 33 LIMIT OR FLAME ROLLOUT SWITCH IS OPEN - If limit switch is open longer than 3 minutes, code changes to No. 13. Check for: • Blower motor failure. • Motor start capacitor. • Open flame rollout switch, manual reset. • Inadequate combustion air supply (flame rollout switch only). • Dirty filter. • Defective limit switch or connections. • Loose blower wheel. 34 IGNITION PROVING FAILURE - If flame is not sensed during the trial for ignition period, the control will repeat the ignition sequence 3 more times before going into lockout, No. 14. If flame signal is lost after trial for ignition period, blower will come on for 90 -sec recycle delay. Check for the following items first before proceding to the next step. • Gas valve turned oft. • Manual shut -off valve. • Green wire must be connected to furnace sheet metal. To determine whether the problem is in the gas valve, ignitor, or flame sensor, the system can be operated in the component test mode to check the ignitor. First, remove the R thermostat connection from the control center and initiate the component test sequence. Does the ignitor glow orangelwhite hot by the end of the 17 -sec warm-up period? YES NO Troubleshooting Guide Unplug ignitor hamess from control center and inititate another component test sequence. Check for 115v between pins 1 and 2 on the control center. Was 115v present for the 17 -sec period? YES Check for continuity in the harness and ignitor. Replace defective component. Reconnect the R thermostat lead and set thermostat to call for heat. Connect voltmeter across gas valve connections. Does gas valve receive 24v? YES Does gas valve open and allow gas to flow? YES Do main burners ignite? YES Do main burners stay on? YES Allow blower to come on and repeat test to check for intermittent operation. 1 Replace control center. NO _ Check connections. If OK, replace control center. NO NO NO 1 Check that all gas valves are turned on. Replace valve. Check for: • Inadequate flame carryover on rough ignition. • Low inlet gas pressure. Repeat call for heat and check flame sensor Current during trial for ignition period. Is the DC microamps below 0.5? YES Check connections and ret y. If current is near typical value and control will not stay on, replace control center. Clean lame sensor with fine sandpaper and recheck current. Current is nominally 4.0 to 6.0 microamps NO Will main burner ignite and stay on Is current near typical value? Fixed. YES YES NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. 0 Replace electrode Replace control center. A99123 NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN _ THIS NOTICE IT_IS TO THE QUALITY OF THE DOCUMENT. NOTICE: IF THE DOCUMENT IN THIS FRAME IS LESS CLEAR THAN THIS NOTICE IT IS DUE TO THE QUALITY OF THE DOCUMENT. © 2000 Payne Heating & Cooling P.O. Box 70, Indianapolis, IN 46206 — 6--- sgpg8d05 Catalog No. 53PG-8D15 CASING GROUP Control door Blower door Top filler plate Bottom filler plate Bottom enclosure (PG8UAA only) HEAT EXCHANGER GROUP Cell Inner front panel Limit shield Cell inlet plates GAS CONTROL GROUP Manifold Manifold brackets (L and R) Burner Orifice Flame sensor Hot surface ignitor Gas valve TO OBTAIN INFORMATION ON PARTS: Consult your installing dealer or the classified section of your local telephone directory under the "Heating Equipment" or "Air Conditioning Contractors and Systems" heading for dealer listing by brand name, or contact: Have available the Product No., Model No., Series Letter, and Serial No. located on the unit rating plate to ensure correct replacement part. MODEL ELECTRICAL MAJOR COOLING SIZE HEATING SUPPLY SERIES (AIRFLOW) SIZE PG8D A INDUCED - COMBUSTION GAS FURNACE PARTS REPLACEMENT INFORMATION GUIDE INDUCER GROUP Relief box /housing assembly Collector box Pressure switch Motor, inducer Blower wheel Draft safeguard switch Flue choke plate FILTER GROUP Filter(s) Retainer rod (PG8UAA only) Retainer rod bracket (PG8UAA only) Filter support bracket (PG8DAA only) Payne Heating & Cooling Consumer Relations Department P.O. Box 4952 Syracuse, New York 13221 1- 888 - 417 -2963 A 036 01997 Payne Heating & Cooling P.O. Box 70 Indianapolis, IN 46206 pgpg8d01 Example of Product Number ELECTRICAL GROUP Control box Junction box Limit switch Circuit board Door switch Transformer Wiring harness Manual reset limit switch(es) BLOWER GROUP Blower assembly Blower housing Blower cutoff Blower motor Blower wheel Capacitor Capacitor strap Grommet VARIATION MINOR HEAT SERIES EXCHANGER TYPE 070 A— Common Unit A JA WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause personal injury, property damage, or death. Consult a qualified installer, service agency, or your local gas supplier for information or assistance. The qualified installer or service agency must use only factory- authorized replacement parts, kits, or accessories when modifying this product. PG-PG8D-01 ' AticS'n iaT.`k21 DOWNFLOW /HORIZONTAL F=URNACE COMPONENTS I ' I Manual -Reset Auxiliary Limit Switch (When Used) F 2-1 Blower and Blower Motor Relief Box Gas Valve Control Knob or Electric Switch (On /Off) Gas Valve .Gas Burner Rating Plate Control with LED Light Blower Door Safety Switch Draft Safeguard Tube and Switch Gas Manifold Manual Reset Limit Switch (2) Hot Surface Ignitor Flame Sensor 3 0 5 6 11 8 9 101 m 121 m 114 IMPORTANT FACTS Your furnace must have adequate airflow for efficient combustion and safe ventilation. Do not enclose it in an airtight room or "seal" it behind solid doors. To minimize the possibility of serious personal injury, fire, damage to your furnace, or improper operation; carefully follow these safety rules: • Keep the area around your furnace free of combustible materials, gasoline, and other flammable liquids and vapors. 5 • Do not cover the furnace, store trash or debris near it, or in any way block the flow of fresh air to the unit. • Combustion air must be clean and uncontaminated with chlorine or fluorine. These compounds are present in many products around the home, such as: water softener salts, laundry bleaches, detergents, adhesives, paints, varnishes, paint strippers, waxes, and plastics. Make sure the combustion air for your furnace does not contain any of these compounds. During remodeling be sure the combustion air is fresh and uncontaminated. if these compounds are burned in your furnace, the heat exchangers and metal vent system may deteriorate. • A furnace installed in the attic or other insulated space must be kept free and clear of the insulating material. Examine the furnace area when installing the furnace or adding more insulation. Some materials may be combustible. NOTE: Do not use this furnace if any part has been under water. Immediately call a qualified service technician to inspect the furnace and to replace any part of the control system and any gas control which has been under water. NOTE: The qualified installer or agency must use only factory- authorized replacement parts, kits, and accessories when modifying or repairing this product. This furnace contains safety devices which must be manually reset. if the furnace is left unattended for an extended period of time, have it checked periodically for proper operation. This precaution will prevent problems associated with no heat, such as frozen water pipes. etc. See "Before You Request a Service Call" section in this manual. —3— 4 • SAFETY CONSIDERATION ' Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. Observe safety precautions in this manual, on tags, and on labels attached to the furnace and other safety precau- tions that may apply. Recognize safety information: This is the safety - alert symbol ©. When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words — DANGER, WARNING, and CAUTION. These words are used with the safety -alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. STARTING YOUR FURNACE Instead of a. continuously burning pilot flame, your furnace uses an automatic hot surface ignition system to light the burners each time the thermostat signals the furnace to start. Follow these important safeguards: • Never attempt to manually light the burners with a match or other source of flame. 6 • Read and follow the operating instructions on the furnace, especially the item that reads as follows: Wait 5 minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. • If a suspected malfunction occurs with your gas control system, such as the burners do not light when they should, refer to the shutdown procedures on the furnace, or in the next section, to turn off your system, then call your dealer as soon as possible. © WARNING: Should overheating occur, or the gas valve fail to shut off the gas supply, turn off the manual gas valve (See Fig. 8) to the furnace BEFORE turning off the electrical supply. A failure to follow this warning could result in a fire or explosion, and personal injury or death. • CHECK AIR FILTER: Before attempting to start your furnace, be sure the furnace filter is clean and in place. (See the maintenance section of this manual.) Then proceed as follows STEPS FOR STARTING YOUR FURNACE I. Set your room thermostat to the lowest temperature setting. (See Fig. 7.) : —4 7 .. � 14F .FY7� J'^it+) ill N!'C.. V.•.4A�iv.•Y: 16 8. Turn ON the electrical supply to the furnace. (See Fig. 18.) 9. Open the external manual gas valve. (See Fig. 19.) 20 18 - 21 17 19 10. Set the room thermostat to a temperature slightly above the room temperature. This will automatically signal the furnace to start. The inducer motor will start, and the hot surface igniter will energize. When hot, the igniter will have an orange glow. 11. Thirty to forty seconds after the thermostat is adjusted to signal the furnace to start, the gas valve will permit gas to flow to the ►vain burners and be ignited. Hot flames begin to warm the furnace's heat exchanger. After another time delay of approximately 45 sec, the fumace blower will start to run. NOTE: If the main burners fail to ignite, the furnace control system will go through 3 more ignition cycles. Then, if burners fail to ignite, the system will lockout. If lockout occurs, or the blower doesn't come on —shut down your furnace and call your dealer for service. 12. Set your thermostat to the temperature that satisfies your comfort requirements. SUGGESTION: Setting the thennostat back a few degrees —and compensating for the difference with warmer clothing —can make a big difference in your fuel consumption on extremely cold days. The few degrees at the top of your thermostat "comfort level" are the most costly degrees to obtain. When the room temperature drops below the temperature selected on the thermostat, the furnace will be switched on automatically. When the room temperature reaches the temperature selected on the thermostat, the fumace will be switched off automatically. Some thermostats have a "fan" mode with 2 selections: AUTO or ON. When set on AUTO, the furnace blower cycles on and off, controlled by the thermostat. In the ON position, the furnace blower runs continuously except for a 45 -sec delay at the "call for heat." This keeps the temperature level in your home more evenly balanced. It also continuously filters the indoor air. SHUTTING DOWN YOUR FURNACE Should you ever suspect a malfunction in your furnace, you will need to tum the furnace off. The following procedures must be followed: 1. Set your room thermostat to the lowest temperature setting. (See Fig. 20.) 2. Close the external manual gas valve. (See Fig. 21.) 3. Turn OFF the electrical supply to your furnace. (See Fig. 22.) 22 2. Close the external manual gas valve. k. Fig. 8.) 3. Tum OFF the electrical supply to your furnace. (See Fig. 9.) 8 9 4. Remove the furnace access door(s). a. Downllow /Horizontal— remove blower door after removing 2 screws first, then remove the control door. (See Fig. 10.) b. Upflow— remove control door. (See Fig. 11.) 10 5. The gas valve will have EITHER a control knob (see Fig. 12) or control switch (see Fig. 13) to turn off and on. Turn the control knob or switch on the gas valve to the OFF position and wait 5 minutes. Then smell for gas, including near the floor. if you smell gas, stop! Follow operating instructions on main furnace door. 14 I 12 6. After waiting 5 minutes, turn the control knob or switch on the gas valve to the ON position (See Fig. 14 or 15.) OR OR 11 r d 13 7. Replace the access door(s). Sec Fig. 16 for upflow and Fig. 17 for down now. Replace control door first on downllow furnaces. Then replace blower door. (For downflow/horizontal furnaces only, secure blower door with two screws.) -5- N.411f�,rti::.::?4.a:): 4. Remove the control access door on yo. .mace. (Sec Fig. 10 or 1 I .) On upflow furnaces, rt ..,oving the blower access door is not required. 5. Turn the control knob or switch on the gas valve to the OFF position. (See Fig. 23 or 24.) OR 11 23 24 6. Replace the control access door. (See Fig. 16 or 17.) 7. If the furnace is being shut down because of a malfunction, call your dealer as soon as possible. PERFORMING ROUTINE MAINTENANCE With the proper maintenance and care, your furnace will operate economically and dependably. Basic maintenance, which can easily be accomplished by someone who follows the directions, is found on this and the following pages. However, before beginning maintenance, follow these safety precautions: © WARNING: Turn off electrical power supply to your furnace before removing the access doors to service or perform maintenance. A failure to follow this warning could result in personal injury or death. © CAUTION: Although special care has been taken to minimize sharp edges, be extremely careful when handling parts or reaching into the furnace. FILTERING OUT TROUBLE A dirty filter will cause a loss of airflow in your duct system which may cause the furnace to cycle on the safety controls. If this condition continues, the furnace will eventually shut down. The furnace filter should be checked every 3 or 4 weeks and cleaned if necessary. If your furnace filter needs replacing, be sure to use the same size and type of filter that was originally supplied. Use the Furnace Filter Table and compare your furnace size with the proper filter size. © CAUTION: Never operate your furnace without a filter in place. Doing so may damage the furnace blower motor. An accumulation of dust and lint on internal parts of your furnace can cause a loss of efficiency. The air filter for upflow furnaces is normally located in the blower compartment. Filters for the downflow furnaces are normally located in the return -air plenum above the blower. if the filters have been installed in another location, contact your dealer for instructions. To inspect, clean, and/or replace the air filter(s), follow these steps: • UPFLOW FURNACES ONLY: I. Turn OFF the electrical supply to the furnace. (See Fig. 22.) 2. Remove control and blower access doors. 3. Push filter retainer toward the bracket opening to release the filter. (See Fig. 25.) 4. Gently remove the filter and carefully turn the dirty side up (if dirty) to avoid "spilling" dirt from the filter. (See Fig. 26.) 25 —7— 26 .i:ts�';f stew- a:.i.A.:::;:.i:r:::rr.;ii: _: t' s,.: lyi:; �. ti: ria : +.��ii�:'r•.tst�i:1?.ir,;'iLri S.i. iii! f:! tyii ., ?,d'�"+••: »v�i:FC�'st. %;ii,; i4':hz�i..F1fir:Lr'ib'di.5,[ 1 FURNACE CASING WIDTH FILTER SIZE f FILTER TYPE Side Return Bottom Retum 14 -3/16 (1) 16 x 25 x I* (1) 14 x 25 x 1 Cleanable 17 -12 (11 16 x 25 x I" (I) 16 x 25 x 1 Cleanable 21 (1) 16x25x 1 (1)20x25x 1° Cleanable 24 -12 (2) 16 x 25 x 1 (I) 24 x 25 x l' Cleanable 5. Inspect the filter. If torn, replace the fill 6 Wash the filter (if dirty) in a sink, bathtub, or outside with a garden hose. Always use cold tap water. A mild liquid detergent may be used if necessary. Spray water through the filter in the opposite direction of airflow. Allow filter to dry. 7. Reinstall the clean filter. 8. Put filter retainer back in the bracket opening and lock it in place. 9. Replace the blower and control access doors and turn ON electrical power to furnace. (Sec Fig.' 16 and 27.) 27 NOTE: If side return ducts are used, 2 filters may be required in some models. The procedure listed above may be used to remove side filters. UPFLOW FURNACE FILTER TABLE '' Factory- provided with the furnace. t Filters may be field modified by cutting to size. Alternate sizes and additional filters may be ordered from your dealer. © CAUTION: Use care when cutting support rods in filters to protect against flying pieces and sharp rod ends. Wear safety glasses, gloves, and appropriate protective clothing. Failure to follow this caution could result in personal injury. • DOWNFLOW /HOR1ZONTAL FURNACES ONLY: Two filters are located in the return-air plenum above the blower (above line -of- sight) resting in the V- shaped channel on top of the furnace. (See Fig. 28.) 1. Tum OFF electrical supply to the furnace. (See Fig. 22.) 2. Remove blower access door after removing 2 screws. 3. Remove the left -side filter by tipping the filter toward the center —raise it from the V- shaped channel in which it rests. (See Fig. 28 and 29.) 29 28 4. Lower filter down along side of the blower and remove from the furnace. 5. To remove the second lilter. lift from V- shaped channel and remove the same way as left side liner. 6. Inspect the filters. II tom, replace the filter. 7. Wash the filters (iI'dirty) in a sink, bathtub, or outside with a garden hose. Always use cold tap water. A mild liquid detergent may be used if necessary. Spray water through the lilter in the opposite direction of airflow. Allow filter to dry. —8— a.>c+.z =wtLaa • if FURNACE CASINO WIDTH FILTER SIZE f FILTER TYPE 14 -3/16 (2) 16 x 20 x I* Cleanable 17 -1/2 (2) 16 x 20 x I* Cleanable 21 (2) 16 x 20 x I* Cleanable 24 -1/2 (2) 16 x 20 x 1* Cleanable 8. Reinstall clean filters. 9. Replace blower door (secure with 2 screws) and turn ON electrical power to your furnace. DOWNFLOWMORIZONTAL FURNACE FILTER TABLE * Factory- provided with the furnace. t Filters may be field modified by cutting to size. Alternate sizes and additional filters may be ordered from your dealer. Lt CAUTION: Use care when cutting support rods in filters to protect against flying pieces and sharp rod ends. Wear safety glasses, gloves, and appropriate protective clothing. Failure to follow this caution could result in personal injury. COMBUSTION AREA AND VENT SYSTEM Inspect the combustion area and vent system before each heating season. An accumulation of dirt, soot, or rust can mean a loss of efficiency and improper performance. Buildups on the main burners can cause faulty firing. This "delayed ignition" is characterized by an alarmingly loud sound. © CAUTION: If your furnace makes a loud noise when the main burners are ignited, shut down the furnace —call your servicing dealer. Use your flashlight and follow these steps for inspecting the combustion area and vent system of your furnace: I. Turn off the electrical supply to the furnace and remove the access doors. (See Figs. 9 and 10, or 11.) 2. Carefully inspect the gas burner (see Fig. 30) for dirt, rust, or scale. Then inspect the relief box, vent pipe connection area, and the vent pipe for rust. • 30 © CAUTION: If dirt, rust, soot, or scale accumulations are found, call your servicing dealer. DO NOT OPERATE THE FURNACE. 3. Inspect the vent pipe for a sag, holes, or a disconnection. A horizontal vent pipe must slope upward away from furnace. if rusty joints or seams, or signs of water leakages are found call your dealer for service. © WARNING: If holes are found —or if the vent pipe is obstructed or is not connected —toxic fumes can escape into your home. DO NOT OPERATE YOUR FURNACE. Call your dealer for service. A failure to follow this warning could re- sult in personal injury or death. 4. Replace the access doors and restore electrical power to the furnace. Be sure bottom door flange is inside of the furnace casing. (Sce Figs. 16, 17, and 27.) 5. Start the furnace and observe its operation. If possible, watch the burner flames. Are they burning bright blue? (See Fig. 30) if not (or if you suspect some other malfunction), call your servicing dealer. BEFORE YOU REQUEST A "SERVICE CALL" BEFORE YOU CALL FOR SERVICE, CHECK FOR SEVERAL EASILY SOLVED PROBLEMS: • Check for sufficient airflow. Check the air filter for dirt. Check for blocked return-air or supply -air grilles throughout your home. Be sure they are open and unobstructed. It' this isn't the cause, call your servicing dealer. If your furnace isn't operating at all, check the following list for easily solved problems: • Is your thermostat set above room temperature'? is the HEAT mode selected'? • Is the electrical power supply switch ON? is the blower access door firmly in place? Arc any fuses blown'? (There is a fuse on the furnace control.) Has a circuit breaker tripped? • is the manual shutoff valve in the gas supply pipe leading to the furnace in the open position? Does the lever point in the same direction that the pipe Hats (open)? Or is it at right angles (closed)? —9— Y' st4' �: Yltsa ..ti'- iattilxP...,Y.'w.'CiY;' ally. 4�; Sro>• 4��%> is1LU.':. iss% �, ix` i, F:!&} ldi.;. L* �fN; �srir'. :; 3: u�9cdY: k! i�r.:` h4:%: f:%•. aYi,: ua". �( !t�ki;�1R•.f.'ti:F ":t;'t8'y':};l {i'it�i:Sk�'`- 43,efiSs' FAULT CODE FAULT CODE DESCRIPTION CHECKLIST 12 Power Interruption or Furnace Powered Up During a Call for Heat ❑ Blower will run for 90 sec before furnace starts a normal heating cycle. 13 or 33 Limit Switch Lockout 0 Check for dirty air filter. ❑ Check for blocked return -air or supply -air grilles. 14 or 34 Ignition Lockout or Ignition Proving Fault ❑ Check to be sure manual shutoff valve in gas supply pipe is in the open position. (Follow start-up procedure if you open gas line.) NOTE: Turn off the electrical supply and remove access doors before continuing with this checklist. ❑ Check to be sure control switch or knob on gas valve is in ON position. (Follow start -up procedures if you must reset switch or knob to ON.) 24 Furnace Violet- colored 3 amp Fuse Open ❑ Check for blown fuse and possible short in 24 -v wiring. 31 Pressure Switch Not Closed ❑ Vent restriction or high winds. ❑ Combustion air supply. 21, 22, or 23 Any Other Fault Code ❑ Call dealer for service. No Fault Code Signaled Furnace Fails to Operate and No Fault is Signaled ❑ Check thermostat for proper temperature setting. ❑ Check for blown house fuses and circuit breakers. ❑ Check to be sure blower access panel is properly in place. NOTE: Before proceeding with the next ch. .s, turn OFF the electrical power supply to the fun. .. Remove the access doors. • Is the control knob or switch on the gas valve turned to the ON position? If this or the preceding check shows an interruption in the gas supply, make sure the gas has not been shut off for safety reasons. if nothing else seems to be wrong, follow the startup procedures found on pages 4, 5, and 6 of this booklet. • If for some reason the vent is blocked, the draft safeguard switch will shut off the furnace. Reset the switch by pushing the button located on top of the switch. (See page 2 or 3 for switch location.) If the switch trips a second time, turn off the furnace and call for service. • DOWNFLOW/HORIZONTAL ONLY —Check the manual -reset auxiliary limit switch (when used) located on the blower housing. If the blower motor fails, this switch will shut off the furnace. Reset it by pushing the button on the switch. If it trips again, turn off the furnace and call for service. • Check the manual -reset limit switch(es) located near the burners. If the furnace has experienced a high - temperature condition, due to inad- equate combustion air, these switches will shut off the furnace. Reset the switch(es) by pushing the button on the switch. If the switch trips a second time, turn off the furnace and call for service. • If your furnace still fails to operate, call your servicing dealer for troubleshooting and repairs. Tell your dealer the model and serial numbers for your furnace. (You should have them recorded on page 1 I of this booklet.) By knowing exactly which furnace you have, the dealer may be able to offer suggestions over the phone, or save valuable time through knowledgeable preparation for the service call. REGULAR DEALER MAINTENANCE In addition to the type of routine maintenance you might be willing to do, your furnace should be inspected regularly by a properly trained service technician. An annual inspection (or biennial inspection, at least) should include the following: 1. Inspection of all flue gas passages— including the bumers, heat exchanger, relief box, and vent pipe. 2. Inspection of all combustion and ventilation air passages and openings. 3. Close check of all gas pipes leading to (and inside of) your furnace. 4. Inspection, cleaning, and lubrication (when required) of the blower motor and wheel. NOTE: Refer to the unit Service Procedures for blower motor oiling information. When required, the motor must be oiled by a qualified service technician. 5. Routine inspection and cleaning /replacement of the air filter. 6. Inspection of all supply- and return-air ducts for obstructions, air leaks, and insulation. Any problems found should be resolved at this time. 7. Inspection of furnace installation for proper support and any obvious deterioration of the furnace. The support must be sound and without sags, gaps, cracks, etc., around the furnace base so as to provide an air seal between the support and furnace. 8. A check for loose connections attaching individual components. Inspection of all electrical wiring and their connections. 9. Operational check of the furnace and safety controls to determine working condition. Repair or adjustment should he made at this time. 10. Clean flame sensor. Ask your servicing dealer for further details about an economical service contract that covers seasonal inspections. This furnace has an LED operation and status code display to aid the installer, service technician, or homeowner while installing or servicing the unit. The LED code can be seen by viewing LED through the view port in the blower access panel. NOTE: Removing the blower access panel or turning off the 115 -v electrical power supply will terminate LED diagnostic code display. To decipher the meaning of the LED code, and suggested action, the following cross - reference can be used. DIAGNOSTIC CHART NOTES: 1. Light on continuously means control has power and is working properly. 2. The fault code is a 2 digit number. The first digit is determined by the number of short flashes of the light and the second digit is determined by number of long flashes of the light. _1 0_ F,iYi v:?. .4:P.!` ri,,P47.742k„*?7t INSTALLATION DATA Date Installed Dealer Name Address City State Zip Telephone FURNACE Product No. Model No. Serial No THERMOSTAT Manufacturer Model No. —11— SPLIT SYSTEM OUTDOOR UNIT: Product No Model No Serial No. INDOOR COIL: Product No. Model No. Serial No. Heating &Cooling Cancels: OG-PG8D-04 © 2000 Payne Heating & Cooling P.O. Box 70, Indianapolis, IN 46206 — 1 2— Printed in U.S.A Catalog No. 53PG-8D16 10-00 OG-PG8D-05 I 0: • p z AU to 0 ;(3 — Z W) rg: 0 Z ; • FOR GAS APPLIANCES INSTALLED IN THE ST.ATE OF CALIFORNIA A WARNING If a gas appliance is not installed, operated, or main- tained in accordance with the manufacturer's instructions, you cold be exposed to substances found in gas or from products of gas combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm. Consult your gas supplier in the State of California for more information. THIS BOOKLET CONTAINS IMPORTANT INFORMATION INSTALLER: USE THE INFORMATION IN THIS BOOKLET TO INSTALL THE APPLIANCE AND AFFIX THIS BOOKLET ADJACENT TO THE APPLIANCE AFTER INSTALLATION. USER: KEEP THIS BOOKLET OF INFORMATION FOR FUTURE REFERENCE. SERVICER: USE THE INFORMATION IN THIS BOOKLET TO SERVICE THE APPLIANCE AND AFFIX THE BOOKLET ADJACENT TO THE APPLIANCE AFTER SERVICING. LITERATURE ASSEMBLY BOOKLET NO. 326159 -701 PG8D Project Name: INA F4rtC Address: a 6DQ "Pi 14 Li , c 71 k u,E et, 9Fi >a Residential Building Permit Number: 1. Prescriptive Option W.S.E.C. Chapter 6, (check building permit option used): C:1 I. Cl ii CI in. 71 Iv. V. ❑VI. ❑Vii. CI VIII. 2. House Square Footage (HSqFt) J3 4/1 3. Heating System installed, (check system type below): QTY Of TU0411► ❑ a. Electric Resistance /21 BTU /h per sq. ft. ARROW ❑ b. Electric (forced air) /24 BTU /h per sq. ft. SEP 19 2001 A c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. fel-- u 4. Equipment: a. Make b. Model c. Size in BTU's t 5. Calculation /(HSqFt) (see line 2 above) BTU /h X (see line 3 a, b, or c above) BTU Equipment Maximum Size 7/9/96 CITY C 7 TUKWILA Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 Prescriptive Heating System Sizing for Single Family Homes - New Construction Washington State Energy Code Chapter 9, Climate Zone 1 PERMIT APPLICATION #: rct .. 1-1 Applicant's Signature: RE Date: CEIVED CITY OF TUKinnt Sri) 1 7 ,'IH PERMIT CENTER PILE COPY H -6 11101-16-3 re w U ° . cn W O Q : u. z � 1— 0 Z 1— O - ° 1— W 2. 1 NO FR # SIZE U -VALUE A S.F. , MA ^ NUFAACTURER NIt I`i ( f MO � DEL NtYa4 limyi 610\o L.1' ..C ---C LS 3 .�^ , a �f III /�7 � , /� I ,�'`` (olaf? c -C 3 y .�.-r �� /'.5 A i bav NV (0120 3 ° - " ,, °' 15 ' S ' VIA !I c1a'i tie A vi (olds? 3 3 -ti - 1 /s • 7 II - air: My' aid I I A /, 0 3 ° ,.� 15 //ofty / 1 D . Z, ° 5- • „5 39,6 r ' Phi ' # jcI V et 1/4 S7 a0 t) 4/6 / Sa o ID OA I, 1) VIA f / S- /d.0 2 0 a 6 , S1.3 6 /0 00541/d 541/4 A"D' Yid/ ti i 2 ° , 53 6 t1 iiiii ►ra1avel VI S ) 0 St' 9° ,s3 w)- 1441c,ly d 14w o a I 3 IA ft�; .pr; 'r ;�� N s l A 5''' ' 4 o. • M CITY OF - TUKWILA Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 WASHINGTON STATE ENERGY CODE RESIDENTIAL COMPLIANCE FORM PRESCRIPTIVE APPROACH 1. HEAT SOURCE: 6Q5 (gas, oil, propane, heat pump, electric) 2. WINDOW SCHEDULE: Fill in the window schedule based upon the proposed residential design and calculate the glazing area as % of the conditioned floor area. 3. CHECK PRESCRIPTIVE OPTION: Glazing percentage will determine which option to choose. Mark option at top of column. (See back of this sheet) WINDOW SCHEDULE GLAZING /SKYLIGHTS BY TYPE TOTAL GLAZING AREA ao ENRGYCOD.DOC 2/13/97 S.F. - TOTAL CONDITIONED FLOOR AREA 1 ACTIVITY #: TOTAL GLAZING AREA 44 (add entire column) S.F. x 100 = PROPOSED GLAZING PERCENTAGE �s e 1r H -15 4TY Of TUKWILA APPROVED The proposed glazing percentage must be less than or equal to the glazing percentage Iiste lEfiderghQQO1 prescriptive option that is selected. NOTED AS 46m: :.61433< A244a;:n.&t :44,: kiass.'z ❑ Exhaust ventilation shall be provided for each dwelling unit as follows (S. 302): LOCATION MINIMUM AT .25 W.G. MFR. /MODEL FAN LABEL CFM (.1 W.G.) KITCHEN FAN 100 CFM BATHROOM FAN 50 CFM ei '70 CPVY1 BATHROOM FAN 50 CFM BATHROOM FAN 50 CFM LAUNDRY FAN 50 CFM ePoca. 171 WHOLE HOUSE FAN* 0 50 CFM (1 -2 BEDROOMS) (CHOOSE ONE) 0 80 CFM (3 BEDROOMS) 0 100 CFM (4 BEDROOMS) ❑ "Whole house fan also serves as a kitchen or bath spot fan: 0 YES X NO If a spot fan is designated as a whole fan, the capacity shall be the larger CFM requirement. CI Whole house fan: Location attic fan is closer than 4' to O Whole house fan is listed O Whole house fan wiring O Whole house fan shall nn house Z h tvti1A C P Sy0 PW1 Sone rating (< 1.5 if ceiling) /labeled "for Continuous use." for control routed to central location. run continuously: Kitchen rate 25CFM, bath & laundry rate 20CFM. ❑ Integrated forced -air furnace ventilation (IAC Code S. 303.1.2(b)) shall be used instead of a whole house fan and fresh air inlets in the bedrooms: X YES 0 NO O If yes, a 6" outside air inlet duct with damper limiting the ventilation rate to .35 -.5 ACH, shall run from the building exterior to the furnace return plenum. ❑ Mechanical ventilation fan ducts shall be > 4" and properly sized using IAQC, Table 3 -3. ❑ Fresh air shall be provided for each unit as follows: (IAQ Code, S. 302.6.1): ' :''' O ' Each bedroom: Tested, screened, controllable, through -wall port ( >_ 4 sq. in.) to the exterior. O ' *Overall living area: One wall port as specified for bedrooms. OR : ❑ Central forced air furnace which delivers outside makeup air through the ducting system. ENRGYCOD.DOC 2/13/97 CITY O'^ TUKWILA Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 H-15. ACTIVITY #: MINIMUM VENTILATION REQUIREMENTS FOR RESIDENTIAL OCCUPANCIES FOUR STORIES AND LESS Chapter 51 -13 W.A.C. Source specific and whole house ventilation systems are required for residential occupancies. In addition, exhaust ventilation fans must provide specific performance ratings and (in the case of the whole house fan) specific "Sone" ratings. Fill in the exhaust fan schedule below with the fan manufacturer's name, model number and performance rating. Secondly, check the criteria that applies to your design. ss : 'i ,,ars• Aida', a, tii.'�tiEi.aS;.u,!Yd;1«:ti�.'r :4 £1^i iStiP�L fA��' ii4'Sa»'l€i�'i�3+Y:Vagili:''.,; tea; ICI4M4:ke82F- 3A:a'rAISig iaYtA`; I azin ` "max :' ,., %o f=flao kSla oii�'grade= HEAT SOURCE: ELECTRIC (except heat pumps) OPT I 0 OPT 11 OPT 111 OPT IV OPT V OPT VI OPT VII* OPT VIII* O O O O O 0 0 0.20'.. (R-5) R -38 R -30=. R -21= R ..2.1 R -30.:. * < two stories R5 foam sheeting required in addition to R19 cavity insulation. 2 Glazing trade -offs may be made if the Option U -value requirement is not exceeded. PLAN REVIEW (for official use.only) Selected Option is appropriate for this dwelling design. ❑ YES ❑ NO Option may be a better choice. Notes: Approved by: Date: ENRGYCOD.DOC 2/13/97 CH,-.'TER 6, PRESCRIPTIVE OP. IONS FOR ALL "R" OCCUPANCIES, CLIMATE ZONE I arr� SEP 1 9 7 2001 AS NO1 F..0 u x.. 4,44triisiizctr::r�i MOA::4444.i wV.I`AS,Am'.';i hisir Y °. ?SitiG+' WS�i#t f C f �> i i` �14u1 .1' CHAPTER 6, PRESCRIPTIVE OP'i IONS FOR ALL "R" OCCUPANCIES, CLIMATE ZONE I NOTE: Carefully review the requirements of each of the options in the charts below. From the table that refers to your heat source, choose the option that best suits your dwelling design. Glazing percentage determines which option to choose. Your building design must match the selected option requirements without exceptions or substitution. Design drawings must indicate all applicable requirements from table. WaIIsY yy`nY efow gra <a nt • Door U -val a 'k ; (R -value CeiIi gs X= ` ; vauiteda <- va erior $ labon ra de Yw` ENRGYCOD.DOC 2/13/97 Approved by: •21 %' 0.65 (R -2.5): * < two stories The " >" symbol means more than or equal to; " <" means less than or equal to. Glazing trade -offs may be made if the Option U -value requirement is not exceeded. Option PLAN REVIEW (for official use only) ❑ YES ❑ NO Selected Option is appropriate for this dwelling design. choice. Notes: may be a better Date: at'', 'd 4ix zi.a. .'e4li,Li IA'4ti:swA ' .: =aYrn3: %'hISUi.3.•. «+'id.'"i'.it'S ' i$:'A'3`dY Balance Due: $ Need Current. Contractor Registration Card: ❑ Yes Need to Enter Contractor Information in Sierra: ❑ Yes LN o 06, 7 , 3- 140 ry 'w!''a1 °:;fXe ^ .'e; %*;„'+.+Alvili�Su'�. -..,a acv} F�!'• 3i:? �,` �? �tAfiuzfSr ^S�� <w.tit6�.G;�?�'x+.ets� N. tifrii% vt: fi: kia{ i:�tat.'��;tiiSi�`::w,v.'i'c'fii;