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Permit M06-036 - HADZIHASANOVIC RESIDENCE
HADZIHASANOVIC RESIDENCE 4240 S 148 ST M06 -036 Parcel No.: Address: Suite No: Tenant: Name: Address: Value of Mechanical: $4,000.00 Type of Fire Protection: doc: IMC- Permit City M ( Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206.431 -3670 Fax: 206 -431 -3665 Web site: ci.tukwila.wa.us 0040000795 4240 S 148 ST TUKW HADZIHASANOVIC RESIDENCE 4240 S 148 ST, TUKWILA WA Owner: Name: FEROE PAUL & MARLENE Address: 3506 NE 127TH ST, VANCOUVER WA Contact Person: Name: NEDZAD HADZIHASANOVIC Address: 4240 S 148 ST, TUKWILA WA Contractor: Name: OWNER AFFIDAVIT- NEDZAD HADZIHASANOVIC Phone: Address: , Contractor License No: DESCRIPTION OF WORK: INSTALL FIREPLACE, FURNACE WITH DUCT WORK, RANGE, AND WATER HEATER Furnace: <100K BTU 1 >100K BTU 0 Floor Furnace 0 Suspended/Wall /Floor Mounted Heater 0 Appliance Vent 0 Repair or Addition to Heat/Refrig /Cooling System Air Handling Unit <10,000 CFM 0 >10,000 CFM 0 Evaporator Cooler 0 Ventilation Fan connected to single duct 0 Ventilation System 0 Hood and Duct 0 Incinerator: Domestic 0 Commercial /Industrial 0 MECHANICAL PERMIT Permit Number: Issue Date: Permit Expires On: Expiration Date: EQUIPMENT TYPE AND QUANTITY * *continued on next page ** Phone: Phone: 206 931 -9694 Steven M. Mullet, Mayor Steve Lancaster, Director M06 -036 03/16/2006 09/12/2006 Fees Collected: $201.56 International Mechanical Code Edition: 2003 Boiler Compressor: 0 -3 HP /100,000 BTU 0 3 -15 HP /500,000 BTU 0 15 -30 HP /1,000,000 BTU.. 0 30-50 HP /1,750,000 BTU.. 0 50+ HP /1,750,000 BTU 0 Fire Damper 0 Diffuser 0 Thermostat 1 Wood /Gas Stove 1 Water Heater 1 Emergency Generator 0 Other Mechanical Equipment... 0 M06 -036 Printed: 03-16-2006 Permit Center Authorized Signature: The granting of this permi regulating construction Signature: doc: IMC- Permit City EW Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 -431 -3670 Fax: 206- 431 -3665 Web site: ci.tukwila.wa.us t i iJ Iiut!..." I ti!ti:A. Steven M Mullet, Mayor Steve Lancaster, Director Permit Number: M06 -036 Issue Date: 03/16/2006 Permit Expires On: 09/12/2006 Date: 031 il, t'• I hereby certify that I have read an ex: -. this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. Des not presume to give authority to violate or cancel the provisions of any other state or local laws e performance of work. I am authorized to sign and obtain this mechanical permit. Date: 03 -/4-0,6 Print Name: 1UPc7n,<! 1779c6i /.tScz /C This permit shall become null and void if the work Is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. M06-036 Printed: 03 -16 -2006 tukwila City of Department of Community Development / 6300 Southcenter BL. Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 0040000795 Permit Number: M06 -036 Address: 4240 S 148 ST TUKW Status: ISSUED Suite No: Applied Date: 03/07/2006 Tenant: HADZIHASANOVIC RESIDENCE Issue Date: 03/16/2006 1: ** *BUILDING DEPARTMENT CONDITIONS * ** PERMIT CONDITIONS 2: No changes shall be made to the approved plans unless approved by the design professional in responsible charge and the Building Official. 3: All permits, inspection records, and approved plans shall be at the job site and available to the inspectors prior to start of any construction. These documents shall be maintained and made available until final Inspection approval is granted. 4: Insulating materials, where exposed as installed In buildings of any type of construction, shall have a flame spread index of not more than 25 and a smoke development index of not more than 450. Where facings are installed in concealed spaces In buildings of Type III, IV, or V construction, the flame spread and smoke - developed limitations do not apply to facings, that are installed behind and in substantial contact with the unexposed surface of the ceiling, wall or floor finish. 5: All construction shall be done in conformance with the approved plans and the requirements of the International Building Code or International Residential Code, International Mechanical Code, Washington State Energy Code. 6: Manufacturers installation instructions shall be available on the job site at the time of inspection. 7: Ventilation Is required for all new rooms and spaces of new or existing buildings and shall be in conformance with the International Building Code and the Washington State Ventilation and Indoor Air Quality Code. 8: Except for direct - vent appliances that obtain all combustion air directly from the outdoors; fuel - fired appliances shall not be located in, or obtain combustion air from, any of the following rooms or spaces: Sleeping rooms, bathrooms, toilet rooms, storage closets, surgical rooms. 9: Equipment and appliances having an ignition source and located in hazardous locations and public garages, PRIVATE GARAGES, repair garages, automotive motor -fuel dispensing facilities and parking garages shall be elevated such that the source of Ignition is not less than 18 inches above the floor surface on which the equipment or appliance rests. 10: Water heaters shall be anchored or strapped to resist horizontal displacement due to earthquake motion. Strapping shall be at points within the upper one -third and lower one -third of the water heater's vertical dimension. A minimum distance of 4- inches shall be maintained above the controls with the strapping. 11: All plumbing and gas piping work shall be Inspected and approved under a separate permit Issued by the Department of Public Health - Seattle and King County (206/296 - 4932). 12: All electrical work shall be inspected and approved under a separate permit issued by the Washington State Department of Labor and Industries (206/248- 6630). 13: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila doc: Conditions M06-036 Printed: 03 -16 -2006 City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. doe: Conditions * *continued on next page ** M06 -036 Pdnted: 03 -16 -2006 I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit doe not presume to give authority to violate or cancel the provision of any other work or local laws regulating construction or th •-rformance of work. Signature: Print Name: doc: Conditions City of Tukwila Nechci //a'66//AQoetYlov?i Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Date: 05-W 06 M06 -036 Printed: 03-16 -2006 CITY OF TUKWILA Community Development S partment Public Works Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 SITE LOCATION .t. Site Address: 4' 4o S 1 - 14/ S Tenant Name: / ' / / Property Owners Name: NP./I? t 7 / /1r1 Sewn yv�: Mailing Address: G So- /L , ( sr Name: >t/ 4 I So yr Mailing Address: SPr no,n.Q/F s:ry.nas pWticc chair \pant apprzattoe ( 0a) Revised: tL .o5 bb Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. "Please Print" Page 1 King Co Assessor's Tax No.: l CP rxv_ba i - Suite Number: Floor: New Tenant: .... Yes El „No 72 City Day Telephone: zo6/ 13 t -9‘011( City State Zip State E -Mail Address: Fax Number: GENERAL CONTRACTOR INFORMATION - (Mechanical Contractor information on back page) Company Name: Mailing Address: City State Zip Contact Person: Day Telephone: E -Mail Address: Fax Number: Contractor Registration Number: Expiration Date: "An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance" ARCEITECT OF - All plans must be wet stamped by Architect of Record Company Name: Mailing Address: city Contact Person: Day Telephone E-Mail Address: Fax Number. Stale ENGINEER OF RECORD - All plans must be wet stamped by Engineer of Record Company Name: Mailing Address: City _ - Contact Person: Day Telephone: E-Mail Address: Fax Number: State Zip rp Valuation of Project (contractor's bid price): S Scope of Work (please provide detailed information): Will there be new rack storage? ❑ ..Yes ❑ .. No If "yes ", see Handout No. for requirements. Provide All Building Areas in Square Footage Below l" Floor 2 Floor 3`" Floor Floors Basement Accessory Structure Attached Garage Detached Garage Attached Carport Detached Carport Covered Deck Uncovered Deck Existing Interior Remodel Addition to Existing Structure New Type of Construction per IBC Type of Occupancy per IBC. PLANNING DIVISION: Single - family building footprint (area of the foundation of all structures, plus any decks over 18 inches and overhangs greater than 18 inches) *For an Accessory dwelling, provide the following: Lot Area (sq ft): Floor area of principal dwelling: Floor area for accessory dwelling: 'Provide documentation that shows that the principal owner lives in one of the dwellings as his or her primary residence. Number of Parking Stalls Provided: Standard: Compact: Handicap: Will there be a change in use? ❑ ....Yes ❑ ..No If "yes ", explain: FIRE PROTECTION/HAZARDOUS MATERIALS: 0.. Sprinklers 0 ..Automatic Fire Alarm ❑..None ❑. Other (specify) Will there be storage or use of flammable, combustible or hazardous materials in the building? ❑..Yes ❑..No If "yes", attach list of materials and storage locations on a separate 8-1/2 x 11 paper indicating quantities and Material Safety Data Sheets. ¢\\pnmks pbMrc changeApernit application (7 -2004) Revised' 6Ios H. Page 2 Existing Building Valuation: S ['PUB ['PUBLIC WORKS PERMIT INFr ''MATION - 206 - 433 -0179 LIC Scope of Work (please provide detailed information): Water istrict ...Tukwila 0... Water District #125 ❑ ...Water Availability Provided wer District ...Tukwila ❑ ... ValVue ❑..Renton ❑...Seattle ❑...Sewer Use Certificate 0... Sewer Availability Provided ❑ .. Approved Septic Plans Provided ❑...Septic System - For onsite septic system, provide 2 copies of a current septic design approval by King County Health Department. Submitted with Application (mark boxes which apply): ❑...Civil Plans (Maximum Paper Size -22" x34 ") ❑...Technical Information Report (Storm Drainage) ❑ ...Bond ❑ .. Insurance ❑ .. Easement(s) Proposed Activities (mark boxes that apply): d ...Right -of -way Use - Nonprofit for less than 72 hours ❑ ...Right-of-way Use - No Disturbance ❑ ...Construction/Excavation/Fill - Right-of-way Non Right-of-way ❑...Total Cut ❑...Total Fill Call before you Dig: 1 800 - 424 ❑ ...Sanitary Side Sewer ❑ ...Cap or Remove Utilities ❑...Frontage Improvements ❑ ...Traffic Control ❑ ...Backflow Prevention - Fire Protection Irrigation Domestic Water gApemiiu pblicc cMnyebemk application (7-2004) Revised: 6405 Please refer to Public Works Bulletin #1 for fees and estimate sheet cubic yards cubic yards ❑ ...Permanent Water Meter Size... ❑ ...Temporary Water Meter Size .. ❑ ...Water Only Meter Size ❑...Sewer Main Extension Public _ ❑...Water Main Extension Public _ ❑ .. Abandon Septic Tank ❑ .. Curb Cut ❑ .. Pavement Cut ❑ .. Looped Fire Line PI WO# WO# WO# Private Private ❑ .. Highline ❑ .. Geotechnical Report ❑ .. Maintenance Agreement(s) ❑ .. Right -of -way Use - Profit for less than 72 hours ❑ .. Right-of-way Use — Potential Disturbance ❑ .. Work in Flood Zone ❑ .. Storm Drainage ❑...Renton ❑ ...Traffic Impact Analysis ❑...Hold Harmless ❑ .. Grease Interceptor ❑ .. Channelization ❑ .. Trench Excavation ❑ .. Utility Undergrounding ❑...Deduct Water Meter Size FINANCE INFORMATION Fire Line Size at Property Line ❑ ...Water ❑...Sewer ❑...Sewage Treatment Monthly Service Billing to: Name: Mailing Address: Water Meter Refund/Billing: Name: Mailing Address: Number of Public Fire Hydrant(s) bay Telephone: City Sdrc Tip Day Telephone: City Sure Page 3 Unit Typed Qty Unit Type: Qty Unit Type: Qty Boiler /Compressor: Qty Furnace <100K BTU Air Handling Unit >10,000 CFM Fire Damper K 0 -3 HP /100,000 BTU Fumace>IOOK BTU Evaporator Cooler Diffuser 3 -15 HP /500,000 BTU Floor Furnace Ventilation Fan Connected to Single Duct Thermostat 15 -30 HP /1,000,000 BTU Suspended/WalVFloor Mounted Heater Ventilation System Wood/Gas Stove / 30 -50 HP /1,750,000 BTU Appliance Vent Hood and Duct Water Heater 50+ HP /1,750,000 BTU Repair or Addition to Heat/Refrig/Cooling System Incinerator - Domestic Emergency Generator Air Handling Unit <10,000 CFM Incinerator — Comm/Ind Other Mechanical Equipment CHANICAL PERMIT INFOIL ATION o6.a31 -36 'MECHANICAL CONTRACTOR INFORMATION Company Name: / le cr6 eta goal. 74r., 50,r) ovtc. 0 LCAIC - Mailing Address: City State Zip Contact Person: Day Telephone: E - Mail Address: Fax Number. Contractor Registration Number: * *An original or notarized copy of current Washington State Contractor Valuation of Project (contractor's bid price): $ 4 000 so Sc ope of Work (please pro detailed information): 7 rt y�Acr r Fur/f et r o vkm / dive tvoY1 N ' C/> 4 e wafer afer V tP -r6 Use: Residential: New .... Replacement Commercial: New Replacement Fuel Type: Electric ❑ Gas — .X Other: Indicate type of mechanical work being installed and the quantity below: Expiration Date: License must be presented at the time of permit issuance** [P APPLICATIO NOTES ; Aj Value of Construction — In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review — Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The Building Official may grant one or more extensions of time for additional periods not exceeding 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 International Building Code (current edition). I HEREBY CERTIFY r T I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF P Y THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER a . AITHORIZED AGENT: Date: 03 — 09 — O nae i .rya I ignature: Print Name: '` Mailing Address: `y 2 tin _ . I Date ApplicationAccepted: fl glbvmas $.akc ebvgeapmme application (7-1001) Revised 6445 bit Page 4 Day Telephone: 71K City WA state Staff initials: lea Date Application Expires: PI 01101e City of Tukwila 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 Parcel No.: 0040000795 Permit Number: M06 -036 Address: 4240 S 148 ST TUKW Status: PENDING Suite No: Applied Date: 03/07/2006 Applicant: HADZIHASANOVIC RESIDENCE Issue Date: Receipt No.: R06 -00303 Payment Amount: 201.56 Initials: 3EM Payment Date: 03/07/2006 10:17 AM User ID: 1165 Balance: $0.00 Payee: NEDZAD HADZIHASANOVIC TRANSACTION LIST: Type Method Description Amount Payment Check 1605 201.56 ACCOUNT ITEM LIST: Description MECHANICAL - RES PLAN CHECK - RES RECEIPT Account Code Current Pmts 000/322.100 167.25 000/345.830 34.31 Total: 201.56 3240 03/08 9710 TOTAL 201.56 doe: Receipt Printed: 03-07 -2006 Projec : Type of Inspection: N.f A dres 0 , /gig c y 4 C. Date Called: Special I • Date Wanted: j /0- 30- a.m.. �,e Requester: Phone No: INSPECTION RECORD Retain a copy with permit ' INSPE NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 (20 Approved per applicable codes. . .1 PERMIT NO. COMMENTS: 7 17 D Corrections required prior to approval. 17 $58.00 INSPECTION ItE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to sechedule reinspection. Receipt No.: Date: Proje Type of Inspection: A Address: L ip / So /WO Date Called: Special nstructions: Date Wanted: /I — / 3 a.m. c Requester: Phone No: `► A INSPECTIo NO. Approved per applicable codes. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 20. 431-36 Corrections required prior to approval. COMMENTS: rot 7 ri $58.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to sechedule reinspection. Receipt No.: Date: .mn.. .+..ini!4': Project: il aA7 / HsAvovrr i ?.s Type of Inspection:, - 4 »,4`` — ;n/ COMMENTS: Address: yzyo _s /9,° <e Date Called: GJ Special Instructions: Date Wanted: ?_ 2.2.— 04. a.m., P.m. Requester: Phone No: Approved per applicable codes. ECorrections required prior to approval. COMMENTS: � _ 4 - r�Cit/-) n / n /ra 7 qt, iv o' 9-v19; '5 / L / /( 1 INS ON NO. ` INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 Date: PER 206)431 -36 kpecbr: [Ann 1 ^ v - t et 00 REINSPECTIO EE REQUIRED. or to Inspection, fee must be id at 6300 Southcent Blvd., Suite 100. Call to sechedule reinspection. 3 - Z Z-r 1 , Receipt No.: !Date: P ig J ��a g f►n� vi TYPe of Inspectionry n ', (A!'/ A dew s , /,!s _ / 7 Date Called: Special Instructions: Date Wapjed: J 2 2_ a C p.m. Requester: Phone No: INSPECTION RECORD Retain a copy with permit PECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 proved per applicable codes. COMMENTS: id /A for Date: NIS .u- I. _i.s _ 3 - Z v 8.00 REINSPECTION EE REQUIRED. Prior t. nspection, fee must be paid at 6300 Southcente Blvd., Suite 100. C. to sechedule reinspection. (Receipt No.: Date: Corrections required prior to approval. Project: R/A /)7 A/SONO 0 4),-5 Type of Inspection: 4 S �ls Address : 9 S. di V S 7 , Date Called: Special Instructions: Date Want 2 2 _Q G /gym. _„ gyp, Requester: Phone No: per applicable codes. Corrections required prior to approval. COMMENTS: (Th. INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Sotlthcenter Blvd., #100, Tukwila, WA 98188 INSPECTION RECORD Retain a copy with permit Li) Date: 8.00 REINSPECTION EE REQUIRED. Pr$r to inspection, fee must be id at 6300 Southceht r Blvd., Suite 1 Call to sechedule reinspection. (Receipt No.: (Date: Pro'ect: Pr i# Type of Inspection: Du/et 1.tu Address: VlinC. /y9 s } - Date Called: Special Instructions: Date Wanted: .�- Z Z _ o G a.m. p.m. Requester: Phone No: INSPECTION NO. INSPECTION RECORD Retain a copy with permit - 03C PER T CITY QF TUKWILA BUILDING DIVISION 6309 Southcenter Blvd., #100, Tukwila, WA 98188 (lob 31 -367 Approved per applicable codes. 0 Corrections required prior to approval. COMMENTS: Insliect El 00 REINSPECTION FEE REQUIRED. Prior inspection, fee must be id at 6300 Southcenter Blvd., Suite 100. all to sechedule reinspection. Receipt No.: Date: Ana NIA . as Water with the Flame Guard Safety System Installation Instructions and Use & Care Guide WARNING: If the information In these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's Instructions. • If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. INSTALLER: • AFFIX THESE INSTRUCTIONS TO OR ADJACENT TO THE WATER HEATER. OWNER: • RETAIN THESE INSTRUCTIONS AND WARRANTY FOR FUTURE REFERENCE. RETAIN THE ORIGINAL RECEIPT AS PROOF OF PURCHASE. To obtain technical, warranty, or service assistance during or atter the Installation of this water heater, visit our website at: http : / /www.americanwaterheater.com Table of Contents or 1-8 When calling for assistance information ready: 1. Model number 2. 7 digit product number 3. Serial number 4. Date of Installation 5. Place of purchase H aatewED FOR pleQQ1 `idvoVM1i►dr•sku eooanvFD MAR 14 2006 BUTIln nMSIgN 2 REE CITY OFTU MAR 0 7 2006 PERMIT G NTEH 6510319 November 2004 74 r Table Of Contents PAGE Water heater Safety 1 -2 Installing Your Gas Water Heater 3 -16 Unpacking the Water Heater 3 Location Requirements 4 Gas Supply 6 Combustion Air Supply and Ventilation 7 Water System Piping 12 Installation Checklist 16 Operating Your Water Heater 17 -19 Lighting Instructions 17 Operational Conditions 19 Maintenance of Your Water Heater 20-25 Troubleshooting Chart 26 -27 Repair Parts Illustration 28 -29 2 Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill dt u you and others. All safety messages will follow the safety alert symbol and either the.Wate ER'' or 'WARNING These words mean: �.• --�' A A DANGER AWARNING You can be killed or seriously injured if you dont immediately follow instructions. You can be killed or seriously injured if you don't follow instructions. All safety messages will tell you what the potential hazard is tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed. Important Instructions • ' Do not use this appliance if any part has been under water. Immediately call a qualified service technician: Water heaters subjected to flood conditions or anytime the gas controls, main bumer or pilot have been submerged in water require replacement of the entire water heater. • : Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable and can ignite when exposed to a spark or flame. To prevent the possibility of injury under these conditions, we recommend the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance which is connected to the hot water system. If +_ hydrogen is present, there will probably be an unusual sound such as air escaping through the faucet as water begins to flow. Do not smoke or have any open flame near the faucet at the time it is open. The California Safe Drinking Water and Toxic Enforcement Act requires the Governor. of Califomia to publish a list of substances known to the State of Califomia to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn of potential exposure to such substances - Warning: This product contains a chemical known to the State of Califomia to cause cancer, birth defects, or other reproductive harm. This appliance can cause low -level exposure to some of the substances listed, including formaldehyde, carbon — monoxide, and soot v JJ j INSTALLING YOUR GAS WATER HEATER Consumer Information This water heater is design - certified by CSA International as a Category I, non - direct vented water heater which takes its combustion air either from the installation area or from air ducted to the unit from the outside. This water heater must be installed according to all local and state codes or, in the absence of local and state codes, the 'National Fuel Gas Code ", ANSI Z223.1(NFPA 54)-latest edition. This is available from the following: American Gas Association 1515 Wilson Boulevard Arlington, VA 22209 National Fire Protection Agency 1 Batterymarch Park Quincy, MA 02269 Check your phone listings for the local authorities having jurisdiction over your installation. Consumer Responsibilities This manual has been prepared to acquaint you with the Installation, operation, and maintenance of your gas water heater and provide important safety information in these areas. Read all of the instructions thoroughly before attempting the installation or operation of this water heater. Do not discard this manual. You or future users of this water heater will need it for future reference. Service to the Flame Guard Safety System should only be performed by a qualified service technician. Examples of qualified service technicians Include: those trained In the plumbing and heating Industry, local gas utility personnel, or an authorized service person. The manufacturer and seller of this water heater will not be liable for a y damages. Injuries. or deaths caused by failure to comb/ with the Installation and operating Instructions outlined in this manual. If you lack the necessary skills required to properly install this water heater, or you have difficulty following the Instructions, you should not proceed but have a qualified service technician perform the installation of this water heater. Massachusetts code requires this water heater to be Installed in accordance with Massachusetts Plumbing and Fuel Gas Code 248 CMR Section 2.00 and 5.00. A data plate identifying your water heater can be found next to the gas control valve/thermostat. When referring to your water heater, always have the information listed on the data plate readily available. Retain your original receipt as proof of purchase. Unpacking the Water Heater AWARNING Excessive Weight Hazard Use two or more people to move and Install water heater unless proper handling equipment is utilized. Failure to do so can result in back or other injury. Important: Do not remove any permanent instructions, labels, or the data label from outside of the water heater or on the Inside of panels. • Remove exterior packaging and place installation components aside. • Inspect all parts for damage prior to installation and start-up. • Completely read all instructions before attempting to assemble and install this product. • After installation, dispose of packaging material in the proper manner. 3 4 AWARNING FIRE AND EXPLOSION HAZARD Can result in serious injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result In serious injury or death. Read and follow water heater warnings and instructions. Location Requirements AWARNING Carbon Monoxide Poisoning Hazard Do not install In a mobile home. Doing so can result in death or carbon monoxide poisoning. The Flame Guard Safety System is designed to reduce the risk of flammable vapor- related fires. The patented system protects your family by trapping the buming vapors within the water heater combustion chamber through the special Flame -trap. The buming vapors literally 'bum themselves out" without escaping back into the room. In the event of a flammable vapor incident, the Flame Guard' Safety System shuts off the gas supply to the water heater's bumer and pilot, preventing re- ignition of any remaining flammable vapors in the area. This will permanently disable the water heater. Do not use or store flammable products such as gasoline; solvents, or adhesives in the same room or area near the water heater. If such flammables must be used, all gas burning appliances in the vicinity must be shut offend their pilot lights extinguished. Open the doors and windows for ventilation while flammable substances are in use. If flammable liquids or vapors have spilled or leaked in the area of the water heater, leave the area immediately and call the fire department from a neighbor's home. Do not attempt to clean the spill until all ignition sources have been extinguished. Site Location • Select a location near the center of the water piping system. The water heater must be installed Indoors and in a vertical position on a level surface. • Locate the water heater as close to the chimney or gas vent as practical. Consider the vent system piping and combustion air supply requirements when selecting the water heater location. The venting system must be able to run from the water heater to termination with minimal length and elbows. • Locate the water heater near the existing gas piping. If installing a new gas line, locate the water heater to minimize the pipe length and elbows. Note: This water heater must be installed according to all local and state codes or, in the absence of local and state codes, the "National Fuel Gas Code ", ANSI Z223.1(NFPA 54)-latest edition. Important The water heater should be located In an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the normal corrosive action of the water, the tank will eventually leak after an extended period of time. Also any external plumbing leak, Including those from Improper installation, may cause early , failure of the tank due to corrosion If not repaired. If the homeowner Is uncomfortable with making the repair a qualified service technician should be contacted. A suitable metal drain pan should be installed under the water heater as shown below, to help protect the property from damage which may occur from condensate formation or Teaks In the piping connections or tank. The pan must limit the water level to a maximum depth of 1-3/4" and be two inches wider than the heater and piped to an adequate drain. The pan must not restrict combustion air flow. Locate the water heater near a suitable indoor drain. Outside drains are subject to freezing temperatures which can obstruct the drain line. The piping should be at least 3/4°19 and pitched for proper drainage. Under no circumstances will the manufacturer or seller of this water heater be held liable for any water damage which is caused by your failure to follow these Instructions. 1 3/4" max t • �-- At least 2" greater than the diameter of the water heater. Pipe to adequate drain 0 • The water heater should be located in an area not subject to freezing temperatures. Water heaters located in unconditioned spaces (i.e., attics, basements, etc.) may require insulation of the water piping and drain piping to protect against freezing. The drain and controls must be easily accessible for operation and service. Maintain proper clearances as specified on the data plate. • Do not locate the water heater near an air - moving device. The operation of air - moving devices such as exhaust fans, ventilation systems, clothes dryers, fire- places, etc., can affect the proper operation of the water heater. Special attention must be given to conditions these devices may create. Flow reversal of flue gases may cause an increase of carbon monoxide Inside of the dwelling. • If the water heater is located in an area that is subjected to lint, dirt, and oil, It may be necessary to periodically clean the Flame -trap (see "External Inspection & Cleaning of the Flame -trap; Page 22). Clearances and Accessibility Notice: Minimum clearances from combustible materials are stated on the data plate adjacent to the thermostat of the water heater. • The water heater is certified for installation on a combustible floor. Important: If installing over carpeting, the carpeting must be protected by a metal or wood panel beneath the water heater. The protective panel must extend beyond the full width and depth of the water heater by at least three inches (76.2mm) in any direction; or if in a alcove or closet installation, the entire floor must be covered by the panel. Figure 2 may be used as a reference guide to locate the specific clearance locations. A minimum of 24 inches of front clearance should be provided for inspection and service. Figure 2 Minimum Clearance Locations rsack IQ Top Sides Top to ceiling Front F24' min. Sides for service e-Vent re State of California Note: The water heater must be braced, anchored, or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area or call 1400 999 - 9515 and request instructions. 5 6 Gas Supply AWARNING Explosion Hazard Use a new AGA or CSA approved gas supply line. Install a shut -off valve. Do not connect a natural gas water heater to a L.P. gas supply. Do not connect a L.P. gas water heater to a natural gas supply. Failure to follow these instructions can result in death, explosion, or carbon monoxide poisoning. Gas Requirements Read the data plate to be sure the water heater is made for the type of gas you will be using In your home. This information will be found on the data plate located near the gas control valve. If the information does not agree with the type of gas available, do not install or light. Call your dealer. Note: An odorant is added by the gas supplier to the gas used by this water heater. This odorant may fade over an extended period of time. Do not depend upon this odorant as an indication of leaking gas. Gas Piping This gas piping must be installed according to all local and state codes or, in the absence of local and state codes, the "National Fuel Gas Code ", ANSI Z223.1(NFPA 54)-latest edition. Tables 1 and 2 on page 7 are provided as a sizing reference for commonly used gas pipe materials. Consult the "National Fuel Gas Code" for the recommended gas pipe size of other materials. Refer to Figure 3 Note: When installing gas piping, apply approved pipe joint compound. 1. Install a readily accessible manual shut -off valve in the gas supply line as recommended by the local utility. Know the location of this valve and how to turn off the gas to this unit. 2. Install a drip leg (if not already incorporated as part of the water heater) as shown. The drip leg must be no less than three inches long for the accumulation of dirt, foreign material, and water droplets. 3. Install a ground joint union between the gas valve /thermostat and the manual shut -off valve. This is to allow easy removal of the gas valve/ thermostat. 4. Tum the gas supply on and check for Teaks. Use a chloride -free soap and water solution (bubbles forming indicate a leak) or other approved method. Figure 3 Gas Piping T Manual Gas Shut-off Valve Check with local uti fty for min. height Ground Joint ---► Union 3" min. Drip leg Gas Pressure Important: The gas supply pressure must not exceed the maximum supply pressure as stated on the water heater's data plate. The minimum supply pressure is for the purpose of Input adjustment. Gas Pressure Testing Important: This water heater and its gas connection must be leak tested before placing the appliance in operation. • If the code requires the gas lines to be tested at a pressure exceeding 14" W.C., the water heater and its manual shut -off valve must be disconnected from the gas supply piping system and the line capped. • If the gas lines are to be tested at a pressure less than 14" W.C., the water heater must be isolated from the gas supply piping system by closing its manual shut -off valve. U.L. recognized fuel gas and carbon monoxide (CO) detectors are recommended in all applications and should be installed using the manufacturer's instructions and local codes, rules, or regulations. Note: Air may be present in the gas lines and could prevent the pilot from lighting on initial start-up. The gas lines should be purged of air by a qualified service echnician after installation of the gas piping system. LP Gas AWARNING Explosion Hazard Have a qualified service technician make sure L.P. gas pressure does not exceed 13" water column. Failure to do so can result In death, explosion, or fire. Table Natural Gas Pipe Capacity Table (Cu. FtJHr.) Capacity of gas pipe of different diameters and lengths In cu. ft. per hr. with pressure drop of 0.3 in. and specific gravity Of OM natural gas). Nominal Iron Pipe Length of Pipe, Feet Size, • 10 20 30 40 50 80 70 80 90 100 125 150 175 200 100 125 150 132 92 189 63 56 50 46 43 89 38 78 69 28 N"$Nf 576 278 190 267 130 115 105 96 90 146 79 1 1071 59 1 520 350 N CO 245 215 195 180 170 0 O 150 O M 1 O 110 1 -1/4 1050 730 724 500 440 400 370 350 305 225 1 -1/2 1600 1100 760 670 610 560 530 460 350 After the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour required for the gas Input rating of the water heater. By formula: Cu. Ft. Per Hr. Required- Gas Input of Water Heater (BTU/HR) Heating Value of Gas (BTU /FT') The gas input of the water heater is marked on the water heater data plate. The heating value of the gas (BTU/Fr) may be determined by consulting the local natural gas utility. Table ` L Gas Capacity Table Maximum capacity of pipe In thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 Inches water column pressure). Based on a pressure drop of 0.5 Inch water column. Nominal Iron Pipe Length of Pipe, Feet Size, In. 10 20 30 40 50 60 70 80 90 100 125 150 1/2 275 189 152 129 114 103 89 �r�(0 78 69 63 3/4 576 393 315 267 237 217 185 162 146 132 1 1071 732 590 504 448 409 346 307 275 252 1 -1/4 2205 1496 1212 1039 913 834 724 630 567 511 Example: Input BTU requirement of the water heater 100,000 BTUH. Total pipe length, 60 feet = 3/4" IPS required. Additional tables are available In the latest edition of the 'National Fuel Gas Code', ANSI 2223.1. Combustion Air Supply and Ventilation AWARNING Carbon Monoxide Warning Follow all the local and state codes or, In the absence of local and state codes, the "National Fuel Gas Code ", ANSI Z223.1 (NFPA 54)- latest edition to properly install vent system. Failure to do so can result in death, explosion, or carbon monoxide poisoning. Important: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements In the atmosphere is excluded from warranty coverage. The following types of installation (not limited to the following) will require outdoor air for combustion due to chemical exposure and may reduce but not eliminate the presence of corrosive chemicals in the air: • beauty shops • photo processing labs • buildings with indoor pools • water heaters installed in laundry, hobby, or craft rooms • water heaters installed near chemical storage areas Combustion air must be free of acid - forming chemicals such as sulfur, fluorine, and chlorine. These elements are found In aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint, and vamish removers, refrigerants, and many other commercial and household products. When burned, vapors from these products form highly corrosive acid compounds. These products should not be stored or used near the water heater or air inlet. Combustion and ventilation air requirements are determined by the location of the water heater. The water heater may be located in either an open (unconfined) area or in a confined area or small enclosure such as a closet or small room. Confined spaces are areas with less than 50 cubic feet for each 1,000 BTUH of the total input for all gas -using appliances. 7 Table 3 ! BTUH Input w e 4 y tt Sq F> et with 8' Ceiling Typical Room with 8' Ceiling 30,000 188 9 x 21 45,000 v 28 14 x 20 60,000 5 15 x 25 75,000 k 469 x 15 x 31 90,000 , y 563 20 x 28 105,000 _ X67 20 x 33 120,000 •.50 w . 25 x 30 135,000 844 28 x 30 8 Unconfined Space A water heater in an unconfined space uses indoor air for combustion and requires at least 50 cubic feet for each 1,000 BTUH of the total input for all gas appliances. The table below shows a few examples of the minimum square footage (area) required for various BTUH inputs. Important: • The area must be open and be able to provide the proper air requirements to the water heater. Areas that are being used for storage or contain large objects may not be suitable for water heater installation. • Water heaters installed in open spaces in buildings with unusually tight construction may still require outdoor air to function properly. In this situation, outside air openings should be sized the same as for a confined space. • Modern home construction usually requires supplying outside air into the water heater area. Confined Space For the correct and proper operation of this water heater, ample air must be supplied for the combustion, ventilation, and dilution of flue gases. Small enclosures and confined areas must have two permanent openings so that sufficient fresh air can be drawn from outside of the enclosure. One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure as shown in Figure 4. The size of each opening (free area) is determined by the total BTUH input of all gas utilization equipment (i.e., water heaters, furnaces, clothes dryers, etc.) and the method by which the air is provided. The BTUH input can be found on the water heater data plate. Additional air can be provided by two methods' 1. Alt air from inside the building. 2. All air from outdoors. Figure 4 Opening Locations - Confined Spaces Permanent openings to the outside or additional rooms within the building 12" maximum All Air from Inside the Building When additional air is to be provided to the confined area from additional room(s) within the building, the total volume of the room(s) must be of sufficient size to properly provide the necessary amount of fresh air to the water heater and other gas utilization equipment in the area. If you are unsure that the structure meets this requirement, contact your local gas utility company or other qualified agency for a safety inspection. Each of the two openings shall have a minimum free area of 1 square inch per 1,000 BTUH of the total input rating of all gas utilization equipment in the confined area, but not less than 100 square inches (Figure 5). z Permanent Openings 1 square inch/1000 BTUH (min. 100 sq. In.) Confined Space Figure 5 All Air from Inside Building Confined Space Installation Table 4 Minimum Free Area of Permanent Openings for Ventilation and Combustion Air Supply -All Alr from Outdoors Only. Based on the total BTUH Input rating for all gas utilizing equipment within the confined space. Opening Source Minimum Free Area Per Opening (sq. in.) Reference Drawing * Direct to outdoors 1 Square iiNHp 4000 Figure 8 Vertical ducts 1 Square inch per4000 BTUH Figure 7 Horizontal ducts 1 Square Inch per 2000 BTUH Figure 8 Example: Awater heater With an input rate of 50,000 BTUH using horizontal ducts would require each opening to have a minimum free area of 25 square indhs. Minimum free area = 50,000 BTUH x 1 sq. In. / 2000 BTUH = 25 Sq. Inches. All Air from Outdoors Outdoor fresh air can be provided to a confined area either directly or by the use of vertical and horizontal ducts. The fresh air can be taken from the outdoors or from crawl or attic spaces that freely communicate with the outdoors. Attic or crawl spaces cannot be closed and must be properly ventilated to the outside. Ductwork must be of the same cross- sectional area as the free area of the opening to which they connect. The minimum dimension of rectangular air ducts cannot be less than three inches. The size of each of the two openings is determined by the method in which the air is to be provided. Refer to Table 4 to calculate the minimum free area for each opening. Figures 6, 7, and 8 are typical examples of each method Louvers and Grilles In calculating free area for ventilation and combustion air supply openings, consideration must be given to the blocking effect of protection louvers, grilles, and screens. These devices can reduce airflow, which in tum may require larger openings to achieve the required minimum free area. Screens must not be smaller than 1/4" mesh. If the free area through a particular design of louver or grille is known, it should be used in calculating the specified free area of the opening. If the design and free area are not known, it can be assumed that most wood louvers will allow 20 - 25% of free area while metal louvers and grilles will allow 60 - 75% of free area. Louvers and grilles must be locked open or interconnected with the equipment so that they are opened automatically during equipment operation. Keep louvers and grilles clean and free of debris or other obstructions. * These openings connect directly with the outdoors through a ventilated attic, a ventilated crawl space, or through an outside wall. Consult the local codes of your area for specific ventilation and combustion air requirements. Gable vent a /to outdoors Install above insulation 1 sq. inch per 4000 BTUH Open Foundation Vent Figure 6 All Air from Outdoors; Inlet Air from Ventilated Crawl Space/OutletAir to Ventilated Attic Gable vent �/ to outdoors Install above insulation Figure 7 AI Alr from Outdoors Through Ventilated Attic 9 1 0 Vent Pipe System This water heater uses a non- direct, single -pipe vent system to remove exhaust gases created by the burning of fossil fuels. Air for combustion is taken from the immediate water heater location or is ducted in from the outside (see - Combustion Air Supply and Ventilation'). This water heater must be properly vented for the removal of exhaust gases to the outside atmosphere. Correct installation of the vent pipe system is mandatory for the proper and efficient operation of this water heater and is an important factor in the life of the unit. The vent pipe must be installed according to all local and state codes or, in the absence of local and state codes, the 'National Fuel Gas Code", ANSI Z223.1(NFPA 54)- latest edition. The vent pipe installation must not be obstructed so as to prevent the removal of exhaust gases to the outside atmosphere. U.L. recognized fuel gas and carbon monoxide (CO) detectors are recommended in all applications and should be installed using the manufacturer's instructions and local codes, rules, or regulations. Important: If you lack the necessary skills required to properly install this venting system, you should not proceed, but get help from a qualified service technician. Drafthood Installation Align the legs of the drafthood with the slots provided. Insert the legs and secure the "drafthood to the water heater's top with the four screws provided as shown in Figure 9. Do not alter the drafthood in any way. If you are replacing an existing water heater, be sure to use the new drafthood supplied with the water heater. Vent Pipe Size It is important that you follow the guidelines in these instructions for sizing a vent pipe system. If a transition to a larger vent size Is required, the vent transition connection must be made at the drafthood outlet. Vent Connectors 1. Type 8, Doublewall, U.L. Listed Vent Pipe. 2. Singlewall Vent Pipe. Maintain the manufacturer's specified minimum clearance from combustible materials when using type B doublewall vent pipe. Vent connectors made of type B, doublewali vent pipe material may pass through walls or partitions constructed of combustible material, if the minimum listed clearance is maintained. Maintain a six inch minimum clearance from all combustible materials when using singlewall vent pipe. Important: Singlewall vent pipe cannot be used for water heaters located in attics and may not pass through attic spaces, crawl spaces or any confined or inaccessible location. A singlewall metal vent connector cannot pass through any interior wall. When installing a vent connector, please note the following: • Install the vent connector avoiding unnecessary bends, which create resistance to the flow of vent gases. • Install without dips or sags with an upward slope of at least 1/4 -inch per foot. • Joints must be fastened by sheet metal screws or other approved means. It must be supported to maintain clearances and prevent separation of joints and damage. • The length of the vent connector cannot exceed 75% of the vertical vent height. • The vent connector must be accessible for cleaning, inspection, and replacement. • Vent connectors cannot pass through any ceiling, floor, crewel!, or fire partition. Important: Existing vent systems must be inspected for obstructions, corrosion, and proper installation. Chimney Connection Important: Before connecting a vent to a chimney, make sure the chimney passageway is clear and free of obstructions. The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces. • The connector must be installed above the extreme bottom of the chimney to prevent potential stoppage of the flue gases. • The connector must be firmly attached and sealed to prevent it from falling out. • To aid in removing the connector, a thimble or slip joint may be used. • The connector must not extend beyond the inner edge of the chimney as it may restrict the space between it and the opposite wall of the chimney (Figure 10). Do not terminate the vent connector in a chimney that has not been certified for this purpose. Some local codes may prohibit the termination of vent connectors in a masonry chimney. Vertical Exhaust Gas Vent Vertical exhaust gas vents must be installed with U.L. listed type B vent pipe according to the vent manufacturer's instructions and the terms of its listing. It must be connected to the water heater's drafthood by a certified vent connector or by directly originating at the drafthood opening. Vertical gas vents must terminate with a listed cap or other roof assembly and be installed according to their manufacturer's instructions. Gas vents must be supported to prevent damage, joint separation, and maintain clearances to combustible materials (Figures 11 and 12). Important: This gas vent must be terminated in a vertical position to facilitate the removal of the bumt gases. An unused chimney flue or masonry enclosure may be used as a passageway for the installation of a gas vent (Figure 12). Common (combined) venting is allowable with vertical type B vent systems and lined masonry chimneys. Figures 10-12 are examples of vent pipe system installations and may or may not be typical for your specific application. Consult the "National Fuel Gas Code ", NFPA 54, ANSI 2223.1- latest edition and the guidelines set forth by prevailing local codes. Figure 10 Chimney Termination Vent System Maintain clearance Figure 11 Vertical Gas Vent System With Type 13 Double Wall Vent Pipe Maintain clearance 3 ft. min. Certified Lined 1 C himney 3 1 min. connector slope up 1/41n. per ft. min. 4 2 ft. min. above any object Ho zoi �uy Do not ext v ent beyond edge of chimney Vent Connector Listed Vent Cap • 211 min. above any object horizontally 10 ft. horizontally f — Type a Double Wall Vent Pipe Maintain specified clearance Figure 12 Venting Through a Chimney with Type a Doubiewall Vent Pipe. Maintain clearance Listed Vent Cap Maintain 4 specified clearance Unused chimney � — flue or masonry enclosure 11 12 Water System Piping Piping Installation Piping, fittings, and valves should be installed according to the installation drawing (Figure 13). If the indoor installation area is subject to freezing temperatures, the water piping must be protected by insulation. Water supply pressure should not exceed 80% of the working pressure of the water heater. The working pressure is stated on the water heater's data plate. If this occurs, a pressure limiting valve with a bypass may need to be installed in the cold water inlet line. This should be placed on the supply to the entire house in order to maintain equal hot and cold water pressures. Important: Heat cannot be applied to the water fittings on the heater as they may contain nonmetallic parts. If solder connections are used, solder the pipe to the adapter before attaching the adapter to the hot and cold water fittings. Important: Always use a good grade of joint compound and be certain that all fittings are drawn up tight. 1. Install the water piping and fittings as shown in Figure 13. Connect the cold water supply (3/4" NPT) to the fitting marked 'C ". Connect the hot water supply (3/4' NPT) to the fitting marked "1-1". Important: Some models may contain energy saving heat traps to prevent the circulation of hot water within the pipes. Do not remove the inserts within the heat traps. 2. The installation of unions in both the hot and cold water supply Tines is recommended for ease of removing the water heater for service or replacement. 3. The manufacturer of this water heater recommends installing a tempering valve or an anti-scald device in the domestic hot water line as shown In Figure 14. These valves reduce the point-of-use temperature of the water by mixing cold and hot water and are readily available for use. 4. If installing the water heater in a closed water system, install a relief valve or expansion tank in the cold water line as specified under "Closed System/Thermal Expansion" (Page 13). 5. Install a shut-off valve in the cold water inlet line. It should be located close to the water heater and be easily accessible. Know the location of this valve and how to shut off the water to the heater. 6. Install a temperature and pressure relief valve in the opening marked "Temperature and Pressure (T & P) Relief Valve" on the water heater. Add a discharge line to the opening of the T & P relief valve. Follow the instructions under 'Temperature and Pressure Relief Valve" (Page 14). 7. After piping has been properly connected to the water heater, remove the aerator at the nearest hot water faucet. Open the hot water faucet and allow the tank to completely fill with water. To purge the lines of any excess air, keep the hot water faucet open for 3 minutes after a constant flow of water is obtained. Close the faucet and check all connections for leaks. Figure 13 Water Piping Installation Hot Water Outlet Union In a dosed system use a i ( thermal expansion tank Cold Water Supply to Factures Main Water SuPPly Pressure reducing valve with bypass Metal DraM Pan 1 3/4" depth max. Cold Water Inlet Valve Temperature and Pressure Relief Valve Discharge line 6" maximum above drain Drain line 3/4' ID minimum / Drain Massachusetts: Install a vacuum relief in cold water line per section 19 MGL 142. Please note the following: DO NOT install this water heater with Iron piping. The system should be installed only with new piping that is suitable for potable (drinkable) water such as copper, CPVC, or polybutylene. DO NOT use PVC water piping. DO NOT use any pumps, valves, or fittings that are not compatible with potable water. DO NOT use valves that may cause excessive restriction to water flow. Use full flow ball or gate valves only. DO NOT use 50/50 tin -lead solder (or any lead based solder) in potable water lines. Use 95/5 tin - antimony or other equivalent material. DO NOT tamper with the gas valve/ thermostat, igniter, thermocouple, or temperature and pressure relief valve. Tampering voids all warranties. Only qualified service technicians should service these components. DO NOT use with piping that has been treated with chromates, boiler seal, or other chemicals. DO NOT add any chemicals to the system piping which will contaminate the potable water supply. Closed System/Thermal Expansion Periodic discharge of the temperature and pressure ` relief valve may be due to thermal expansion in a closed water supply system. The water utility supply meter may contain a check valve, backflow preventer or water pressure reducing valve. This will create a closed water system. During the heating cycle of the water heater, the water expands causing pressure inside the water heater to increase. This may cause the temperature and pressure relief valve to discharge small quantities of hot water. To prevent this, It is recommended that a diaphragm -type expansion tank (suitable for potable water) be installed on the cold water supply line. The expansion tank must have a minimum capacity of 1.5 U.S. gallons for every 50 gallons of stored water. Contact the local water supplier or plumbing inspector for information on other methods to control this situation. Important: Do not plug or remove the temperature and pressure relief valve. 13 14 Temperature and Pressure Relief Valve AWARNING Explosion Hazard If the temperature and pressure relief valve is dripping or leaking, have a qualified service technician replace it. • Do not plug valve. • Do not remove valve. Failure to follow these instructions can result in death or explosion. Drain Pan Optional location f — some models only Temperature and Pressure Relief Valve Drain Discharge line 3/4" min. Do not cap or plug. 6" max. Figure 15 Temperature and Pressure Relief Valve Installation For protection against excessive pressures and temperatures, a temperature and pressure relief valve must be installed in the opening marked "T & P RELIEF VALVE° (see Figure 15). This valve must be design certified by a nationally recognized testing laboratory that maintains periodic inspection of the production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Shut-off Devices for Hot Water Supply Systems, ANSI 221.22. The function of the temperature and pressure relief valve is to discharge water in large quantities in the event of excessive temperature or pressure developing in the water heater. The valve's relief pressure must not exceed the working pressure of the water heater as stated on the data plate. Important: Only a new temperature and pressure relief valve should be used with your water heater. Do not use an old or existing valve as it may be damaged or not adequate for the working pressure of the new water heater. Do not place any valve between the relief valve and the tank. The Temperature & Pressure Relief Valve: • Must not be in contact with any electrical part. • Must be connected to an adequate discharge line. • Must not be rated higher than the working pressure shown on the data plate of the water heater. The Discharge Line: • Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in the discharge line. • Must not be capped, blocked, plugged or contain any valve between the relief valve and the end of the discharge line. • Must terminate a maximum of six inches above a floor drain or extemal to the building. • Must be capable of withstanding 250 °F (121 °C) without distortion. • Must be installed to allow complete drainage of both the valve and discharge line. Special Applications Combination Space Heating /Potable Water System Some water heater models are equipped with inlet/outlet tappings for use with space heating applications. If this water heater is to be used to supply both space heating and domestic potable (drinking) water, the instructions listed below must be followed. • Be sure to follow the manual(s) shipped with the air handler system. • This water heater is not to be used as a replacement for an existing boiler installation. • Do not use with piping that has been treated with chromates, boiler seal or other chemicals and do not add any chemicals to the water heater piping. • If the space heating system requires water temperatures In excess of 120 °F, a tempering valve or an anti-scald device should be installed per its manufacturer's instructions in the domestic (potable) hot water supply to limit the risk of scald Injury. • Pumps, valves, piping and fittings must be compatible with potable water. • A properly installed flow control valve is required to prevent thermosiphoning. Thermosiphoning Is the result of a continuous flow of water through the air handler circuit during the off cycle. Weeping (blow off) of the temperature and pressure relief valve (T & P) or higher than normal water temperatures are the first signs of thermosiphoning. • The domestic hot water line from the water heater should be vertical past any tempering valve or supply line to the air handler to remove air bubbles from the system. Otherwise, these bubbles will be trapped in the air handler heat exchanger coil, reducing the efficiency. • Do not connect the water heater to any system or components previously used with non - potable water heating appliances when used to supply potable water. Some jurisdictions may require a backflow preventer in the incoming cold water line. This may cause the temperature and pressure relief valve on the water heater to discharge or weep due to expansion of the heated water. A diaphragm -type expansion tank suitable for potable water will normally eliminate this weeping condition. Please read and follow the manufacturer's instructions for the installation of such tanks. Also see' Water System Piping° (Page 12) for additional Instructions on the safe and correct installation and operation of this water heater. Domestic Hot Water Out Valve Hot Water out Unions Must be vertical to remove air bubbles Cold Wale Inlet Figure 16 e Typical Tempering Valve Installation Combination Space Heating/Potable Water Heating System Mow Control Pum Valve Massachusetts code does not allow this type of installation. Solar Installation If this water heater is used as a solar storage heater or as a backup for the solar system, the water supply temperatures to the water heater tank may be in excess of 120 °F. A tempering valve or other temperature limiting valve must be installed in the water supply line to limit the supply temperature to 120 °F. Note: Solar water heating systems can often supply water with temperatures exceeding 180 °F and may result in water heater malfunction. 15 16 Installation Checklist Water Heater Location • Centrally located with the water piping system. Located as close to the gas piping and vent pipe system as possible. • Located indoors and in a vertical position. Protected from freezing temperatures. • Proper clearances from combustible surfaces maintained and not installed directly on a carpeted floor. • Provisions made to protect the area from water damage. Drain pan installed and piped to an adequate drain. • Installation area free of corrosive elements and flammable materials. • Sufficient room to service the water heater. • Water heater not located near an air moving device. Combustion Air Supply and Ventilation • Sufficient fresh air supply for proper water heater operation. • Fresh air not taken from areas that contain negative pressure producing devices such as exhaust fans, fireplaces, etc. • Fresh air supply free of corrosive elements and flammable vapors. • Fresh air openings sized correctly with consideration given to the blocking effect of louvers and grilles. • Ductwork is the same cross- sectional area as the openings. Vent Pipe System • Drafthood properly installed. • Vent connectors securely fastened with screws and supported properly to maintain six inch clearance. • Vent connector made of approved material and sized correctly. • Vent pipe system must be installed according to all local and state codes or, in the absence of local and state codes, the °National Fuel Gas Code ", ANSI Z223.1(NFPA 54)-latest edition. • Flue baffle engaged in slots provided in the flue tube. • Flue way, drafthood, or vent pipe system not obstructed in any way. Water System Piping • Temperature and pressure relief valve properly installed with a discharge line run to an open drain and protected from freezing. • All piping properly installed and free of leaks. • Heater completely filled with water. • Closed system pressure build -up precautions installed. • Tempering valve installed per manufacturer's instructions. Gas Supply and Piping • Gas supply is the same type as listed on the water heater data plate. • Gas line equipped with shut -off valve, union, and drip leg. • Approved pipe joint compound used. • Adequate pipe size and of approved material. • Chloride -free soap and water solution or other approved means used to check all connections and fittings for possible gas Teaks. OPERATING YOUR WATER HEATER Lighting Instructions Read and understand these directions thoroughly before attempting to light or re -light the pilot. Make sure the tank is completely filled with water before lighting the pilot. Check the data plate near the gas control valve /thermostat for the correct gas. Do not use this water heater with any gas other than the one listed on the data plate. If you have any questions or doubts, consult your gas supplier or gas utility company. L.P.G. (Bottled Propane) Models Liquefied petroleum gas is over 50% heavier than air and in the occurrence of a leak in the system, the gas will settle at floor level. Basements, crawl spaces, skirted areas under mobile homes (even when ventilated), closets and areas below ground level will serve as pockets for the accumulation of gas. Before lighting an L.P. gas water heater, smell all around the appliance at floor level. If you smell gas, follow the instructions as given in the waming on the front page. When your L.P. tank runs out of fuel, tum off the gas at all gas appliances including pilot lights. After the tank is refilled, all appliances must be re-lit according to their manufacturer's instructions. AWARNING Explosion Hazard Replace viewport if glass is missing or damaged. Failure to do so can result in death, explosion or fire. LIGHTING INSTRUCTIONS 1. Remove the outer door. 2. Tum the temperature dial counterclockwise V1 to Its lowest setting. 3. Turn gas control knob clockwise fl to the "OFF" position. 4. To clear any gas that may have accumulated, wait ten (10) minutes. If you then smell gas, STOP! Refer to the safety warning on the cover. If you do not smell gas go to the next step. 5. Turn the gas control knob counterclockwise 1) to "PILOT." 1. Tum the temperature dial counterclockwise n to Its lowest setting. t Depress the reset button all the way M and IMMEDIATELY depress the Igniter button until you hear a loud click. Observe the pilot through the view port. Do not release the reset button. Repeat Immediately If pilot does not light on the first try. if the pilot does not light by the fourth attempt with the tanker repeat steps 3 - 9, Continue to hold the button for about (1) minute after the pilot is It Release the reset button and It will pop back up. Pilot should remain IIt If the pilot Tight goes out repeat steps 2-6. IMPORTANT: If the pilot will not stay tit after several tries, turn gas control knob to "OFF and call your service technician or gas supplier. IMPORTANT: If the reset button does not pop up when released, stop and immediately shut off the gas at the line valve or tank. Call your servke technician or gas suppl er. 7. Tum the gas controJ counterclockwise# 1 to "ON." S. Set the temperature dial to the desired setting. 9. Replace the outer door. TO TURN OFF GAS TO APPLIANCE 2. Tum the gas control knob clockwise I t to the "OFF" position. 17 18 Checking the Draft AWARNING nt S Sikasiss) , Burn Hazard Do not touch vent. Doing so can result in burns. After successfully lighting the water heater, allow the unit to operate for 15 minutes and check the drafthood relief opening for proper draft. Pass a match flame around the relief opening of the drafthood. A steady flame drawn Into the opening indicates proper draft. If the flame flutters or is blown out, combustion products are escaping from the relief opening. If this occurs, do not operate the water heater until proper adjustments or repairs are made to the vent pipe system. Burner Flames Inspect the bumer flames through the viewport and compare them to the drawings in Figure 18. A properly operating burner should produce a soft blue flame. Blue tips with yellow inner cones are satisfactory, The tips of the flame may have a slight yellow tint. The flame should not be all yellow or have a sharp blue-orange color. Contaminated air may cause an orange colored flame. Contact a qualified service technician if the flame is not satisfactory. Stacking Stacking occurs when a series of short draws of hot water (3 gallons or Tess) are taken from the water . heater tank. This causes increased cycling of the bumer and can result in increased water temperatures at the hot water outlet. An anti-scald device is recommended in the hot water supply line to reduce the risk of scald injury. Emergency Shut Down Important: Should overheating occur or the gas supply fails to shut off, tum off the water heater's manual gas control valve and call a qualified service technician. Figure 1a dame Characteristics /;�� have Correct game soft blue 0 Yellow Inner cones are satisfactory Incorrect flame lazy yellow Water Temperature Regulation AWARNING Water temperature over 125 °F can cause severe burns instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. Feel water before bathing or showering. Temperature limiting valves are recommended. The thermostat is adjusted to its lowest temperature when it is shipped from the factory. Water temperature can be regulated by moving the temperature dial to the preferred setting. The . preferred starting point is 120 °F. Align the index bar on the thermostat with the desired water temperature as shown in Figure 19. There is a hot water scald potential If the thermostat Is set too high. Important: Adjusting the thermostat past the 120 °F bar on the temperature dial will increase the risk of scald injury. Hot water can produce first degree bums within: 120 °F (49 °C) more than 5 minutes 130 °F (54 °C) at 20 seconds 140 °F (60 °C) at 3 seconds 150 °F (66 °C) at 1 -1/2 seconds 160 °F (71 °C) at Tess than 1 second Note: During low demand periods when hot water is not being used, a lower thermostat setting will reduce energy losses and may satisfy your normal hot water needs. If hot water use is expected to be more than normal, a higher thermostat setting may be required to meet the increased demand. When leaving your home for extended periods (vacations, etc.) tum the temperature dial to its lowest setting. This will maintain the water at low temperatures with minimum energy losses and prevent the tank from freezing during cold weather. Operational Conditions Condensation Moisture from the products of combustion condenses on the tank surface and the outside Jacket Of the water heater and forms drops of water which may fall onto the bumer or other hot surfaces. This will produce a 'sizzling" or °frying" noise. This condensation Is normal and should not be confused with a leaking tank. Condensation may increase or decrease at different times of the year. High efficient energy saver water heaters will produce larger amounts of condensation on initial start-up or when a large amount of hot water is being used. Do not confuse this with a "tank leak ". Once the water reaches a temperature of 120 °F and the tank warms up (usually 1 -2 hours), the condensation will stop. Important: It Is always recommended that a suitable drain pan be installed under the water heater to protect the area from water damage resulting from normal condensation production, a leaking tank or piping connections. Refer to "Location Requirements" on page 4. Under no circumstances is the manufacturer to be held responsible for any water damage in connection with this water heater. Water Heater Sounds During the normal operation of the water heater, sounds or noises may be heard These noises are common and may result from the following: 1. Normal expansion and contraction of metal parts during periods of heat -up and cool -down. 2. Condensation causes sizzling and popping within the bumer area and should be considered normal. 3. Sediment buildup In the tank bottom will create varying amounts of noise and may cause premature tank failure. Drain and flush the tank as directed under training and Flushing ". Smoke /Odor The water heater may give off a small amount of smoke and odor during the initial start-up of the unit. This is due to the buming off of oil from metal parts of a new unit and will disappear after a few minutes of operation. Safety Shut -off This water heater is designed to automatically shut -off in the event of the following: 1. The pilot flame is extinguished for any reason. 2. The water temperature exceeds 180 °F (83 °C). 3. Excessive combustion chamber temperatures. 4. The ignition of flammable vapors. A thermocouple is used to determine if a pilot flame is present and will shut off the gas supply to the main bumer and the pilot bumer if the flame is absent. In addition, as part of the Flame Guard® Safety System, this thermocouple Is equipped with a thermal fuse designed to shut off the gas supply to the main bumer and pilot light in the event a flammable vapor incident occurs or due to poor combustion caused by a blocked vent or insufficient combustion air. If the fuse opens, the water heater cannot be used unless the thermocouple Is replaced by a qualified service technician. Contact the Product Service and Support Department for service Information at 1.800 - 999.9515. A high temperature limit switch or ECO (Energy Cut Off) in the tank is used to shut off the unit if the water temperature exceeds 180 °F (83 °C). The ECO is a single use switch and requires complete replacement of the entire thermostat. If the ECO should function, the water heater cannot be used until the thermostat is replaced by a qualified service technician. Contact your local dealer for service information. Anode Rod/Water Odor Each water heater contains at least one anode rod, which will slowly deplete while protecting the glass -lined tank from corrosion and prolonging the life of the water heater. Certain water conditions will cause a reaction between this rod and the water. Once the anode is depleted, the tank will start to corrode, eventually developing a leak. The most common complaint associated with the anode rod is a'rotten egg smell° produced from the presence of hydrogen sulfide gas dissolved in the water. Do not remove this rod permanently as N will void any warranties, stated or Implied. The parts list includes a special anode that can be ordered 11 water odor or discoloration occurs. This rod may reduce but not eliminate water odor problems. The water supply system may require special filtration equipment from a water conditioning company to successfully eliminate all water odor problems. Artificially softened water is exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions. The use of a water softener may decrease the life of the water heater tank. The anode rod should be removed from the water heater tank every 3 years for inspection. If the rod is more than 50% depleted, the anode rod should be replaced. In replacing the anode: 1. Tum off gas supply to the water heater. 2. Shut off the water supply and open a nearby hot water faucet to depressurize the water tank. 3. Drain approximately 5 gallons of water from tank (Refer to "Draining and Flushing° for proper procedures). Close drain valve. 4. Remove old anode rod. 5. Use Teflon® tape or approved pipe sealant on threads and install new anode rod. 6. Tum on water supply and open nearby hot water faucet to purge air from water system. 7. Restart the water heater as directed under 'Operating Your Water Heater." See the "Repair Parts Illustration" for anode rod location on page 28. 19 20 MAINTENANCE OF YOUR WATER HEATER Temperature and Pressure Relief Valve Draining and Flushing It is recommended that the tank be drained and flushed every 6 months to remove sediment which may build up during operation. The water heater should be drained if being shut down during freezing temperatures. To drain the tank, perform the following steps: 1. Turn off the gas to the water heater at the Manual Gas Shut -off Valve. 2. Close the cold water inlet valve. 3. Open a nearby hot water faucet. 4. Connect a hose to the drain valve and terminate ft to an adequate drain. Note: The drain hose should be rated for at least 200 °F. If the drain hose does not have this rating, open the cold water inlet valve and a nearby hot faucet until the water is no longer hot. 5. Open the water heater drain valve and allow all the water to drain from the tank. Flush the tank with water as needed to remove sediment. 6. Close the drain valve, refill the tank, and restart the heater as directed under °Operating Your Water Heater". If the water heater is going to be shut down for an extended period, the drain valve should be left open. Important: Condensation may occur when refilling the tank and should not be confused with a tank leak. Routine Preventative Maintenance At least annually, a visual inspection should be made of the venting and air supply system, piping systems, main bumer, pilot burner, and Flame -trap. Check the water heater for the following: • Obstructions, damage, or deterioration in the venting system. Make sure the ventilation and combustion air supplies are not obstructed. • Build up of soot and carbon on the main bumer and pilot burner. Check for a soft blue flame. • Leaking or damaged water and gas piping. • Presence of flammable or corrosive materials in the installation area. • Presence of combustible materials near the water heater. • Verify proper operation after servicing this water heater. Important: If you lack the necessary skills required to properly perform this visual inspection, you should not proceed, but get help from a qualified service technician. AWARNING Explosion Hazard If the temperature and pressure relief valve is dripping or leaking, have a qualified service technician replace it. • Do not plug valve. • Do not remove valve. Failure to follow these instructions can result in death or explosion. Manually operate the temperature and pressure relief valve at least once a year to make sure it is working properly. To prevent water damage, the valve must be properly connected to a discharge line which terminates at an adequate drain. Standing clear of the outlet (discharged water may be hot), slowly lift and release the lever handle on the temperature and pressure relief valve to allow the valve to operate freely and retum to its closed position. If the valve fails to completely reset and continues to release water, immediately shut off the manual gas valve and the cold water inlet valve and call a qualified service technician. Replacement Parts The following maintenance procedures are for the Flame Guard` Safety System components and should be performed by a aualified service technician, Replacement parts may be ordered through your plumber or the local distributor. Parts will be shipped at prevailing prices and billed accordingly. When ordering replacement parts, always have the following Information ready: 1. model, serial, and product number 2. type of gas 3. item number 4. parts description See page 28 for a list of available repair parts. Removing the Manifold Assembly 1. Turn off the gas to the water heater at the manual shut-off valve (Figure 3). 2. Tum the gas control knob on the combination gas control valve/thermostat clockwise to the 'OFF' position (Figure 19). 3. Remove the outer door. 4. Remove the two screws securing the manifold door assembly to the skirt (Figure 22). 5. Disconnect the thermocouple (left-hand thread), pilot tube, the igniter wire from the igniter button, and manifold tube at the thermostat. (Figure 21.) Note: L.P. gas systems use reverse (left- hand) threads on the manifold tube. 6. Grasp the manifold tube and push down slightly to free the manifold, pilot tube, and thermocouple. 7. Carefully remove the manifold assembly from the bumer compartment. Be sure not to damage Internal parts. Removing the Burner from the Manifold Assembly Natural Gas Burner (Low Nox) 1. Take off the bumer by removing the two (2) screws located undemeath the bumer. 2. Check the bumer to see If it is dirty or clogged. The bumer may be cleaned with soap and hot water (Figure 23A). L.P. Gas Bumer 1. Separate the pilot bracket from the L.P. bumer by removing screw. 2. Loosen set screw located on top of the L.P. bumer near the manifold door. Carefully, pull the bumer away from the manifold door assembly. 3. Check the bumer to see if it is dirty or clogged. The bumer may be cleaned with soap and hot water (Figure 23B). 21 22 Replacing the Thermocouple Important: Use only a factory authorized Flame Guard' Safety System thermocouple for replacement. 1. Remove the manifold assembly as directed previously. 2. Remove the retainer clip from the back of the two piece connector and remove the two piece wire connector from the manifold door (Figure 24). 3. Pull the thermocouple from the pilot assembly (Figures 28A and 288). Be careful not to bend or alter the position of the pilot assembly components. Notice: The thermocouple contains a thermal fuse, which is used as a safety device. 4. Push the new thermocouple through the holes in the pilot bracket. Insert the thermocouple tube into the holes provided in the pilot assembly until it clicks into place. 5. Position the new thermocouple through the larger opening of the two piece wire connector (Figure 24). Note: Thermocouple contains a thermal fuse. Do not bend in the location shown below (Figure 25). Be sure igniter wire is positioned through the small opening of the two piece wire connector. 6. See °Replacing Manifold Assembly" Page 23. Figure 25 Thermocouple Assembly Notice: Thermocouple must not be bend le Mk location. External Inspection & Cleaning of the Flame -trap Although not likely to occur, if debris collects on the Flame -trap, use a vacuum, compressed air, or a soft bristle brush to remove it. Note: If unable to inspect or clean the flame trap from undemeath, follow the 'Cleaning the Combustion Chamber and Flame -trap° instructions on page 23. Figure 26 Flame -trap visual inspection Cleaning the Combustion Chamber and Flame -trap 1. Follow procedure outlined in "Removing the Manifold Assembly'. 2. Use a vacuum deaner /shop vac to remove all loose debris in the combustion chamber (Figure 27A). Use compressed air to clear any dust or debris that may have accumulated in the flame trap. 3. Reassemble following the procedure under "Replacing the Manifold Assembly". AWARNING Explosion Hazard Tighten both manifold door screws securely. Remove any fiberglass between gasket and combustion chamber. Replace vlewport if glass is missing or damaged. Replace two piece wire connector if missing or removed. Replace door gasket If damaged. Failure to do so can result In death, explosion, or fire. Replacing the Manifold Assembly 1. Check the door gasket for damage or imbedded debris prior to installation. 2. Inspect the viewport for damage and replace as required. 3. Insert the manifold assembly into the bumer compartment making sure that the tab of the manifold tube engages in the slot of the bracket inside the combustion chamber (Figure 27B). The tab is located at the bottom of the bumer for L.P. Models. 4. Inspect the door gasket and make sure there is no fiberglass Insulation between the gasket and the combustion chamber. 5. Replace the two screws which secure the manifold assembly door to the combustion chamber. lighten securely. There should be no space between the gasket part of the manifold door and combustion chamber. Do not operate the water heater if the door gasket Is not sealed. 6. Reconnect the manifold tubing, pilot tubing, and thermocouple to the thermostat. Do not cross - thread or apply any thread sealant to these fittings. • Note: L.P. gas systems use reverse (left-hand) threads on the manifold tube. • The thermocouple nut should be started and tumed all the way in by hand. Note. These are left-hand threads. An additional quarter tum with a 7/16" open -end wrench will then be sufficient to seat the lockwasher. 7. Reconnect the igniter wire. 8. Tum gas supply on and refer to the "Lighting Instructions" on page 17. 9. Check for leaks. Use a chloride -free soap and water solution (bubbles forming indicate a leak) or other approved method. All leaks must be fixed Immediately. 10. Replace the outer door. 23 24 Piezoelectric Igniter System The piezoelectric igniter system is part of the Flame Guard Safety System and consists of the igniter button, electrode, and wire. The pilot is ignited by an electric spark generated when the igniter button is pressed. The spark gap of 0.125 inch is set when the electrode is installed at the factory. (See Figure 28A and 28B). Use only factory authorized Flame Guard Safety System piezoelectric igniter parts for replacement. Testing the Igniter System Tum off the gas to the water heater at the manual gas shut -off valve. Watch the electrode tip while activating the igniter. A visible spark should jump from the electrode. To avoid shock, do not touch the bumer or any metal part on the pilot or pilot assembly. If no spark is visible, check the wire connections and make sure the electrode is not broken. Replace the igniter if defective. Dirt and rust on the pilot or electrode tip can prevent the igniter spark. Wipe clean with a damp cloth and dry completely. Rust can be removed from the electrode tip and metal surfaces by lightly sanding with an emery cloth or fine grit sandpaper. Removing and Replacing the Gas Control Valve/Thermostat Important: The gas control valve/thermostat is a standard valve with a left-hand thread thermocouple that is unique to the Flame Guard Safety System. Use only factory authorized replacement parts. 1. On the gas control valve/thermostat turn the temperature dial counterclockwise to its lowest setting. Tum the gas control knob clockwise to the "OFF" position (Figure 19). 2. Tum off the gas at the manual shut -off valve on the gas supply pipe (Figure 3). 3. Drain the water heater. Refer to the section of "Draining and Flushing" on page 20 and follow the procedure. 4. Disconnect the igniter wire from the igniter button. Remove the igniter button by depressing front and rear holding tabs and lift. Remove igniter bracket. Disconnect the thermocouple (left-hand threads), pilot tube, and manifold tube at the thermostat (Figure 21). Note: L.P. gas systems use reverse (left-hand) threads on the manifold tube. 5. Refer to "Gas Piping" (Figure 3) and disconnect the ground joint union in the gas piping. Disconnect the remaining pipe from the gas valve/thermostat. Important: When removing the gas control valve/thermostat do not use pipe wrench or vise to grip body. Do not insert any type of blunt instrument into the inlet or outlet connections. Using these type tools may result in damage to the gas control valve/thermostat. 6. Turn the gas control valve/thermostat counterclockwise. Remove the gas control valve/thermostat. To replace the gas control valve /thermostat, reassemble in reverse order. The gas control valve/thermostat is a standard valve with a left-hand thread thermocouple that is unique to the Flame Guard Safety System. Use only factory authorized replacement parts. • Be sure to use approved Teflon tape or pipe joint compound on the gas piping connections and fitting on the back of the gas valve that screws into tank. • Be sure to remove the pilot ferrule nut from the new gas control valve/thermostat. • Tum gas supply on and check for leaks. Use a chloride -free soap and water solution (bubbles forming indicate a leak) or other approved method. • Be sure tank is completely filled with water before lighting and activating the water heater. Follow the "Lighting Instructions' on page 17. • If additional information is required, contact the Service Department at: 1 Air Shutter adjustment for Flame Guard (L.P. -3OT only) Important: On initial startup, condensation is normal. If unit is condensating, wait until it has stopped condensating before inspecting bumer flames for proper operation. With the water heater on and the bumer lit, inspect the bumer flames through the viewport and compare them to the drawings in figure 18. A properly operating bumer should produce a soft blue flame. Blue tips with yellow inner cones are satisfactory. The tips of the flame may have a slight yellow tint. The flame should not be all yellow or have a sharp blue-orange color. If the flames are not satisfactory then it may be necessary to adjust the air shutter. If you lack the necessary skills to perform the adjustment properly you should not proceed, but get help from a qualified service technician. 1. Remove the manifold assembly using the instructions on page 21. 2. Remove the two screws securing the bumer to the manifold assembly, then separate the burner from the manifold assembly (see figure 29). 3. While holding the bumer, loosen the air shutter set screw, and rotate the air shutter to adjust air flow to burner (See fig ure 30). Rotating the shutter to allow more air to the bumer sharpens the flame, while restricting the airflow softens the flame. Once adjusted, tighten the set screw. 4. Using the instructions on page 23 replace the manifold door assembly. 5. Verify proper operation of the water heater. If further adjustments are needed repeat process beginning with step #1 above. 25 PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION BURNERWILLNOT 1. Pibt not Ht 1. Ughtptot 2. Thermostat set too low 2. Tum temp. dial to desired temperature 3. No gas 3. Check with gas utility company, 4. Dirt b the gas lines 4. Notify utility - install trap n gas !me 5. Ri dogged 5. Clean, locate source and correct 6. Main bumer line clogged 6. Clean, locate source and correct 7. Defective thermocouple 7. Replace thermocouple 8. Defective thermostat 8. Replace thermostat 9. Heater installed in a confined area 9. Provide fresh air ventilation SMELLY WATER 1. Suffdes in the water 1. Replace the anode with a special anode BURNER FLAME YELLOW -LAZY 1. Insufficient secondary air 1. Provide ventilation to water heater 2, Low gas pressure 2. Check with gas utility company 3. Flue dogged 3. Clean, locate source and correct 4. Main burner line clogged 4. Clean, locate source and correct 5. Heater installed in a confined area 5. Proper fresh air ventilation 6. Obstruction in main bumer orifice 6. Clean or replace odfice PILOT WILL NOT LIGHT OR 1. Air in gas tine 1. Bleed the air from the gas tine REMAIN UT 2.. No as 2. Check with as dilly company 3. Dirt in gas lines 3. Notify utility- install dirt trap in gas line 4. Pilot line or orifice dogged 4. Clean, locate source and correct 5. Thermocouple connection loose 5. Finger fighter; then 1/4 tum with wrench 6. Defective thermocouple 6. Replace thermocouple 7. Cold drafts 7. Locate source and correct 8. Themostat ECO switch open 8. Replace thermostat 9. Temperature limit switch in combustion chamber activated 9. Call 1-800-999-9515 10. Detective igniter 10. Replace igniter pilot assembly 11. Flammable vapors incident, Flame Guard' function utilized 11. Replace water heater, eliminate flammable vapors source. Ca111-800.999 -9515 12. Low gas pressure 12. Check with gas utility company 13. At for combustion obstructed 13. See maintenance section for inspection and deaning of flame trap HIGH OPERATION COSTS 1. 2. Thermostat set too high Sediment or lime in tank 1. 2. Set temperature dial to lower setting Drain/flush- provide water treatment if needed 3. Water heater too small for job 3. Install adequate heater 4. Wrong piping connections 4. Correct piping-dip tube must be in cold inlet 5. Leaking faucets 5. Repair faucets 6. Gas leaks 6. Check with utility- repair at once 7. Wasted hot water 7. Advise customer 8. Long runs of exposed piping 8. Insulate piping 9. Hot water piping fn exposed wall 9. Insulate piping INSUFFICIENT HOT WATER 1. Thermostat set too low 1. Turn temperature dial to desired setting 2. Sediment or lime in tank 2. Drain/flush- provide water treatment if needed 3. Water heater too small 3. Install adequate heater 4. Wrong piping connections 4. Correct piping -dip tube must be in cold inlet 5. Leaking faucets 5 Repair faucets 6. Wasted hot water 6. Advise customer 7. Long runs of exposed piping 7. Insulate piping 8. Hot water piping in outside wall 8. Insulate piping 9. Low gas pressure 9. Check with gas utility company 26 FlamiGuard Safety System Operational Checklist 1. Manifold gasket properly sealed. 2. Viewport not damaged or cracked. 3. Flame -trap free of debris and undamaged. 4. Two piece wire connector properly installed. 5. No -leaks at pilot and manifold connection. 6. Manifold door screws securely tightened. • TROUBLESHOOTING CHART continued on next page PROBLEM POSSIBLE CAUSE(S) CORRECTNE ACTION SLOW HOT WATER RECOVERY 1. Insufficient secondary air 1. Provide ventilation to water heater. Check flue way, flue baffle, and bumer 2. Flue dogged 2. Clean Sue, locate source and correct 3. Low gas pressure 3. Check with gas utility company 4. Improper calibration 4. Replace thermostat 5. Thermostat set too low 5. Tum temperature dial to desired setting 6. Water heater loo small 6. Install adequate heater 7. Wrong piping connections 7. Correct piping -dip tube must be in cold inlet 8. Wasted hot water 8. Advise customer DRIP FROM RELIEF VALVE 1. Excessive water pressure 1. Use a pressure reducing valve and relief valve 2. Heater staddng 2. Lower the thermostat setting 3. Closed water system 3. See 'Closed System/Thermal Expansion' THERMOSTAT FAILS TO SHUT 1. Defective thermostat 1. Replace !hemostat OFF 2. Improper calibration 2. Replace themxostat COMBUSTION ODORS 1. Insufficient secondary air 1. Provide ventifationto water heater. Cited! flue way, flue baffle, and bumer 2. Flue dogged 2. Clean, locate source and correct 3. Heater installed in a confined area 3. Provide fresh air ventilation SMOKING AND CARBON FORMATION (SOOTING) 1. Insufficient secondary air 1. Provide ventilation to water heater. Check flue way, flue baffle, bumer 2. Low gas pressure 2. Check with gas utility company 3. Flue clogged 3. Clean, locate source and correct 4. Detective thermostat 4. Replace themostat 5. Heater installed in a confined area 5. Provide fresh air ventilation 6. Sumer flame yellow -lazy 6. See'Bumer Flame Yellow -Lazy' CONDENSATION 1. Temperature setting too low 1. Increase the temperature setting BURNER FLAME FLOATS AND 1. Orifice too large 1. Replace with correct orifice LIFTS OFF PORTS 2. High gas pressure 2. Check with gas utility company 3. Flue dogged 3. Clean flue and bumer-locate source and correct 4. Cold drafts 4. Locate source and correct BURNER FLAME TOO HIGH 1. Orifice tco large 1. Replace with correct orifice FLAME BURNS AT ORIFICE 1. Defective thermostat 1. Replace thermostat 2. Low gas pressure 2. Check with gas utility company PILOT FLAME 1. Pilot line or orifice dogged 1. Clean, locate source and correct TOO SMALL 2. Low gas pressure 2. Check with gas utility company TROUBLESHOOTING CHART ( continued 27 NItem o Parts Description 1 DRAFTHOOD 2 REDUCER RING - SOME MODELS 3 FLUE BAFFLE 4 HEAT TRAP (COLD) - SOME MODELS 5 HEAT TRAP (HOT) - SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD • 8 TEMPERATURE & PRESSURE RELIEF VALVE (LOCATED TOP OR SIDE) • 9 DRAIN VALVE 10 GAS VALVEI THERMOSTAT * 11 • PILOTASSEMBLY/THERMOCOUPLE KIT (Natural Gas) * 12 • PILOT ASSEMBLY/THERMOCOUPLE KIT (L.P. Gas) * 13 OUTER DOOR 14 • BURNER (Natural Gas/ow Nox) * 15 • BURNER (L.P. Gas) * 16 • MANIFOLD DOOR ASSEMBLY (Natural Gas/Low Nox) * 17 • MANIFOLD DOOR ASSEMBLY (L.P. Gas) * 18 • TWO PIECE WIRE CONNECTOR WITH RETAINER CLIP * 19 • MANIFOLD DOOR GASKET * 20 VIEWPORTASSEMBLY * 21 THERMOCOUPLE ASSEMBLY (See page 22) 28 REPAIR PARTS ILLUSTRATION Repair Parts List • Pictured on next page. Altemate anode location for top Anode location for side T & P When ordering repair parts always give the following information: 1. Model, serial, and product number 2. Type of gas 3. Item number 4. Parts description LEGEND A Special anode rod (see page 19) ■ Temperature and Pressure Relief Valve is required, but may not be factory installed * Unique: Flame Guard' Safety System parts Listed Parts Kits and Illustrations Item 11: Item 12: Item 14: Item 15: Item 16: Item 17: Item 18: Item 19: Item 20: Pilot assembly /thermocouple kit, which contains the pilot assembly with piezoelectric igniter, thermocouple, and retainer clip. (Natural Gas) Pilot assembly/thermocouple kit, which contains the pilot assembly with piezoelectric igniter, thermocouple, and retainer clip. (L.P. Gas) Bumer (Natural Gas/Low Nox) Bumer (L.P. Gas) Manifold door assembly which contains the manifold tube, gasket, door, pilot tube, thermocouple, two piece wire connector with retainer clip, and pilot assembly. (Natural Gas/Low Nox) Manifold door assembly which contains the manifold tube, gasket, door, pilot tube, thermocouple, two piece wire connector with retainer clip, and pilot assembly. (L.P. Gas) Contains two piece wire connector with retainer clip, and pilot assembly Contains manifold door gasket Contains viewport © 2004 American Wate Heater Company. All Rights Reserved. 29 Printed In U.SA. 330736 -701 11111111111110111110111111111111111111111111111 07/18/2005 M A CITY OF TT UKKWIL igita47 2006 EWE- [NW 80+ Single Stage Category I Furnace International Comfort Products, LLC Lewisburg, 7N37091 1 a FFFIGENCY RATING cERTIFIEG ama 1. Safe Installation Requirements 2. Installation 3. Combustion & Ventilation Air & Gas VeM ltstafation 5. Horizontal Venting 6. Masonry Chimney Venting ELECTRIC SHOCK HAZARD Failure to follow safety wamings warnings exactly could result in injury and/or death. Tum Off All Power Before Servicing. Siva 4 for Category I definition. SAFETY REQUIREMENTS Table of Contents iLWARNING n stru etio Dedicate *8DNL W ni ;Il \ CODE of M' s00 • Denotes Brands C, H, T) 1 4 2006 cap r Recognize safety InT oirhalfoa ' 'the safety-alert symbol. When you see this symbol on the fume e and in cul.nr=2tiMI l alert to the potential for personal injury. Understand the signal words DANGER WARNING, or CAUT14N. These words are used with the safety-alert sym . DANDER identifies the bd most serious hazards, those that will result in severe personal irg`$ur death. WARN /NGsign�es a hazard that could result in personal injury or death. CAU77ONis used to identify unsafe practices that may resu6 in minor personal injury or product and property damage. NOTE is used to highlight suggestions that will result in enhanced installation, reliability, or operation. Installing and servicing heating equipment can be hazardous due togas and electrical components. Only trained and qualified personnel should Install, repair, or service heating equipment. Untrained service personnel can perform operations m basic maintenance functions such as cleaning and replacing air filters. All other operati must be performed by trained service personnel. When working on heating equipment, observe precautions In the literature, on tags, and on labels at- tached to or shipped with the furnace and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) ANSI Z223.1 -2002/NFPA 54 -2002. In Canada, refer to the National Standard of Canada Natural Gas and Propane Installation Code (NSCNGPIC) CSA 8149.1 -05. Wear safety glasses and work gloves. Have fire extinguisher available during start-up and adjustment procedures and service calls. rm These instructions cover minimum requirements and conro to existing natieral standards and safety codes. In some instances, these instruc- tions exceed certain local codes and ordinances, especially those that may rot Jave kept up with changing residential construction practices. We require these Instructions as a minimum for a safe Installation. • F3UTCDi' k nMS70N INSTALLER: Affix these instructions on or adjacent to the furnace. CONSUMER: Retain these instructions for future reference. 3 7. Gas Supply and Piping 16 4 & Electrical Wiring 18 6 9. Ductwork and Filter 19 9 10. Checks and Adjustments 22 11. Furnace Maintenance 27 11 12. Sequence of Operation & Diagnostics 28 13 Tech Support and Parts 31 A WARNING CARBON MONOXIDE POISONING AND FIRE HAZARD. Failure to follow safety warnings exactly could result in serious injury, death, and/or property damage. This fumace is not designed for use in mobile homes, trailers or recreational vehicles. Portions or the n and tables are reported from NFPA 54 / ANSI 1123.1 - 20020, nit pamtisslen of National Fire Prolection Association. unlit% MA 02259 and Mnerlean Gas Association Washington. DC 20001. TNS reprinted materiel le not the complete and official position or the NFPA or ANSI, an the referenced subject tIch Is represented only by the standard In START -UP CHECK SHEET (Keep this page for future reference) Recommended, but not required. Dea%afName: Ad es's;" Business Card Here Ci , State(Provirce); Zip or Postal Code: } Phone: Owner Name: -_.. Manual Gas Shut =Oa 1fi` ltrr P Address: of FumacelDr QN YES �-a+ NO ❑ r City, State(Province), Zip or Postal Code: gyp 9 Upstream stream of Gas Valve? YES ❑ NO CI P Model Number: Serial Number: Type of Gas: Natural: ❑ LP: ❑ Blower Motor H.P.: Supply Voltage: Limit Opens at...( °F) or( °C) Which blower speed tap is used? (Heating) (Cooling) Temperature of Supply Air: ( °F) or( °C) Temperature of Return Air: ( °F) or( °C) Rise (Supply Temp. - Return Temp.): ( °F)_or( °C) Filter Type and Size: Fan "Time ON" Setting: Fan "Time OFF" Setting: 1 Blower Speed Checked? YES ❑ NO ❑ All Electrical Connections light? YES ❑ NO ❑ Gas Valve turned ON? YES ❑ NO ❑ Measured Line Pressure When Firing Unit: Calculated Firing Rate:(See Checks and Adjustments Section). Limit Closes at ( °F) or( °C) Measured Manifold Pressure: Thermostat OK? "YES ❑ NO ❑ Subbase Level? YES ❑ NO ❑ Anticipator Set? YES ❑ NO ❑ Set At ?: Breaker On? YES ❑ NO ❑ Date of Installation: Date of Start -Up: Dealer Comments: 441 01 231401 1. Safe Installation Requirements WARNING FIRE, EXPLOSION, AND ASPHIXIATION HAZARD Improper adjustment, alteration, service, maintanence or installation could cause death, personal injury, and /or property damage. Installation or repairs made by unqualified persons could result in hazards to you and others. Installation MUST conform with local codes or, in the absence of local codes, with codes of all governmental authorities having jurisdiction. The information contained in this manual is intended for use by a qualified service agency that is experienced in such work, is familiar with all precautions and safety procedures required in such work, and is equipped with the proper tools and test instruments. NOTE: This fumace is design - certified by CSA International (for- merly AGA and CGA) for installation in the United States and Can - dada. Refer to the appropriate codes, along with this manual, for proper installation. • Use only the Type of gas approved forthis fumace (see Rat- Ing Plate on unit). Overfuing will result In failure of heat ex- changer and cause dangerous operation. (Fumaces can be converted to L.P. gas with approved kit.) • Install this fumace only in a location and position as speci- fied in '2. /nsta!/ation'of these instructions. • Provide adequate combustion and ventilation air to the fur- nace as specified in "3. Combustion and Ventilation Air" of these instructions. • Combustion products must be discharged outdoors. Con- nect this furnace to an approved vent system only, as speci- fied in'4. Gas Vent Installation, 5. Horizontal Venting and 6. Masonry Chimney Venting" of these instructions. • Never test for gas leaks with an open flame. Use a commer- cially available soap solution made specificallyfor the detec- tion of leaks to check all connections, as specified In '7. Gas Supply and Piping, Final Check" of these Instructions. • Always install furnace to operate within the fumace's in- tended temperature -rise range with a duct system which has an extemal static pressure within the allowable range, as specified in "Technical Support Manuarof these instruc- tions. See furnace rating plate. • When afumaceIslnstalledso that supply ducts carry air cir- culated by the fumace to areas outside the spa ce conta fining the fumace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. • A gas -fired fumace for Installation In a residential garage must be installed as specified In '2. Installation these in- structions. • This fumace is not to be used for temporary heating of build- ings or structures under construction. See '2. Installation, item 10 441 01 2314 01 • This furnace is NOT approved for Installation in mobile homes, trailers or recreation vehicles. • Seal around supply and retum air ducts. • Install correct filter type and size. • Unit MUST be installed so electrical components are pro- tected from direct contact with water. Safety Rules Your unit is built to provide many years of safe and dependable service providing it is properly installed and maintained. However, abuse and/or improper use can shorten the life of the unit and create hazards for you, the owner. A. The U.S. Consumer Product Safety Commission encourages Installation of carbon monoxide alarms. There can be various sources of carbon monoxide in a building or dwelling. The sources could be gas -fired clothes dryers, gas cooking stoves, water heaters, furnaces, gas -fired fireplaces, wood fireplaces. Carbon monoxide can cause serious bodily injury and/or death. Carbon monoxide or' CO' is a colorless and odorless gas produced when fuel is not burned completely or when the flame does not receive sufficient oxygen. Therefore, to help alertpeople of potentially dangerouscarbon monoxide levels, you should have a commercially available carbon monoxide alarm that is listed by a nationally recog- nized testing agency in accordance with Underwriters Labora- tories Inc. Standard for Single and Multiple Station Carbon Monoxide Alarms, ANSI /UL 2034 or the CSA 6.19 -01 Resi- dential Carbon Alarming Devices Installed and maintained in the building or dwelling concurrently with the gas -fired furnace Installation (see Note below). The alarm should be installed as recommended by the alarm manufacturer's installation in- structions. B. There can be numerous sources of fire or smoke In a building or dwelling. Fire or smoke can cause serious bodily injury, death, and /or property damage. Therefore, in order to alert people of potentially dangerous fire or smoke, you should have fire extinguisher and smoke alarms listed by Underwriters Lab- oratories installed and maintained in the building or dwelling (see Note below). Note: The manufacturer of your fumace does not test any alarms and makes no representations regarding any brand or type of alarms. C. To ensure safe and efficient operation of your unit, you should do the following: 1. Thoroughly read this manual and labels on the unit. This will help you understand how your unit operates and the haz- ards Involved with gas and electricity. 2. Do not use this unit if any part has been under water. Im- mediateycall a qualified service agency to inspectthe unit and to replace any part of the control system and any gas control which has been under water. 3. Never obstruct the vent grilles, or any ducts that provide airtothe unit Air must be provided for propercombustion and ventilation of flue gases. Frozen Water Pipe Hazard WATER DAMAGE TO PROPERTY HAZARD Failure to protect against the risk of freezing could result in property damage. Do not leave your home unattended for long periods during freezing weather without tuming off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes and resultant damage. WARN(N Your fumace is designed solely to provide a safe and comfortable living environment. The furnace is NOT designed to ensure that water pipes will not freeze. It is equipped with several safety de- vices that are designed to turn the fumace off and prevent it from restarting in the event of various potentially unsafe conditions. 2. Installation A WARNING CARBON MONOXIDE POISONING HAZARD. Failure to properly vent this furnace or other appliances could result in death or personal injury. If this furnace is replacing a previously common - vented furnace, it may be necessary to resize the existing vent system to prevent oversizing prob- lems for the other remaining appiiances(s). See Venting and Combustion Air Check in the 4. Gas Vent installation section of this instruction. Location and Clearances If furnace is a replacement, it is usually best to install the fumace where the old one was. Choose the location or evaluate the exist- ing location based upon the minimum clearance and furnace di- mensions (Figure 1). WARNING CARBON MONOXIDE POISONING HAZARD. Failure to follow safety warnings exactly could result in death or personal injury. Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging chemicals, which could shorten furnace life. Refer to 3. Combustion & Ventilation Air section, Contaminated Combustion Air for combustion air evaluation and remedy. Installation Requirements 1. Install furnace level. 2. This furnace is NOT to be used for temporary heat of buildings or structures under construction. 3. Install furnace as centralized as practical with respect to the heat distribution system. 4. Install the vent pipes as short as practical. (See 4. Gas Vent Installation section). MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS FOR ALL FURNACES REAR 0 FRONT (combustion air openings in fumace and structure) 3" Required For Service "24" ALL SIDES Of SUPPLY PLENUM 1" SIDES 0 VENT 14 Single -Wall Vent 6" Type B -1 Double -Wall Vent 1" TOP OF FURNACE 1" Unit CaPacky Cabinet Top Bottom A B C D '8DNL050B12 13DNL075812 15 14 5 14 113N1.075F76 11DNL100F14 18 173/4 7 17 '8DNL100L20 1DNL125L20 24 23 10 16 2311 • The fitters used to clean the circulating air during the construction process must be either changed orthorough- ly cleaned prior to occupancy. • The fumace, ductwork and filters are cleaned as neces- sary to remove drywall dust and construction debris from all HVAC system components after construction is com- pleted. Figure Dimensions and Clearances ( "BDNL) It hirYP X112 TOP J L 3136 18 93 /16 311 BMW P t�- 16% 411 NOTE: Evaporator A" coil drain pan dimen- sions may vary from furnace duct opening size. Always consult evaporator specifica- tions for duct size requirements. Furnace is designed for top return ONLY. Return air through back of fumace is NOT allowed. Dentoes Brand r ri FRONT Ema ffit Drawing is representative, but some models may vary DIMENSIONAL INFORMATION "30" dearance recommended (ar casig removal See Sean 9. Davos* and Fde( Sub -bases for Combustible Floors - Fumace ONLY and Downllow Cod Adapter Box sections d tlds manual for installation on combustible colsomctlol. DIMENSIONS IN INCHES Furnace Installation Inspectthe rating plate to be certain the model number begins with " "BDNL ". This identifies the fumace as a dedicated downflow fur- nace that Is permitted to be Installed in a Downflow position. (see Figure 2). • Denotes Brand 441 01 231401 • Verify proper fumace operating conditions including igni- tion, gas input rate, air temperature rise, and venting ac- cording to these installation instructions. Downflow A WARNING FIRE HAZARD. Failure to install furnace on noncombustible subbase could result in death, personal injury and/or property damage. Place furnace on noncombustible subbase on downflow applications, unless installing on noncombustible flooring. The minimum clearances to combustion construction MUST be maintained between the fumace and adjacent construction, as shown in Figure 1. In adadion to clearances in Figure 1, clearance for the vent pipe must be considered. A subbase for combustible floors MUST be used when the fumace is installed on combustible material. See "9. Ductwork and Filter. 3. Combustion & Ventilation Air A WARNING' CARBON MONOXIDE POISONING HAZARD. Failure to provide adequate combustion and ventilation air could result in death or personal injury. - Use methods described here to provide combustion and ventilation air. Furnaces require ventilation openings to provide sufficient air for proper combustion and ventilation of flue gases. All duct or open- ings for supplying combustion and ventilation air must comply with the gas codes, or in the absence of local codes, the applicable na- tional codes. Combustion and ventilation air must be supplied in accordance with one of the following: 1. $ection 8.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, (NFGC), ANSI Z223.1- 2002/NFPA 54 -2002 in the U.S., 2. Sections 7.2, 7.3, 7.5, 7.6, 7.7, and 7.8 of National Standard of Canada, Natural Gas and Propane Installation Code (NSCNGPIC), CSA 8149.1 -05 in Canada, 3. Applicable provisions of the local building code. When the installation is complete, check that all appliances have adequate combustion air and are venting properly. See Venting And Combustion Air Checkin "4. Gas Vent Installation Section in this manual. Contaminated Combustion Air Installations in certain areas or types of structures could cause ex- cessive exposure to contaminated air having chemicals or halo- gens that will result in safety and performance related problems and may harm the furnace. These instances must use only out- door air for combustion. The following areas or types of structures may contain or have ex- posure to the substances Nsted below. The installation must be Figure 2 Typical Downflow Installation 2S -24-38 evaluated carefully as it may be necessary to provide outdoor air for combustion. • Commercial buildings. • Buildings with indoor pools. • Furnaces installed in laundry rooms. • Furnaces installed in hobby or craft rooms. • Fumaces installed near chemical storage areas. • Permanent wave solutions for hair. • Chlorinated waxes and cleaners. • Chlorine based swimming pool chemicals. • Water softening chemicals. • De -icing salts or chemicals. • Carbon tetrachloride. • Halogen type refrigerants. • Cleaning solvents (such as perchloroethylene). • Printing inks, paint removers, varnishes, etc. • Hydrochloric acid. • Sulfuric Acid. • Solvent cements and glues. • Antistatic fabric softeners for clothes dryers. • Masonry acid washing materials. Outdoor Combustion Air Method A space having lessthan 50cubic feetper 1,000 BTUH inputrating for all gas appliances installed in the space requires outdoor air for combustion and ventilation. - Air Openings and Connecting Ducts 1. 2. • Total input rating for all gas appliances in the space MUST be considered when determining free area of openings. Connect ducts or openings directly to the outdoors. 3. When screens are used to cover openings, the openings MUST be no smaller than Vf mesh. 4. The minimum dimension of air ducts MUST NOT be less than 3 ". 5. When sizing a grille, louver, or screen use the free area of opening. If free area is NOT stamped or marked on grill or lou- ver, assume a 20% free area for wood and 60% for metal. Screens shall have a mesh size not smaller than Ye. 441 01 2314 01 'Tatil` t Free Area BTUH ' Rabrtg Outdoes Minbnum Free Area Required for Fadt Opening a Duct to Outdoes Two Horizontal Ducts (sq. In.12,000 BTU) Si OPeTlinfl (s¢ 15000 BTU)» Two Ventral Ducts or (sq. 1+14,000 BTUH) Round Duct (sq. In. H) MUM 50,000 25 sq. in. 16.7 sq. In. 12.5 sq. in. 4' 75,000 373 sq. it. 25 sq. K 1 8.75 sq. in. 5' 100,000 50 sq. in. 33.3 sq. In. 25 sq. it 6" 125,000 52.50 sq. In. 41.7 sq. in. 31.25 sq. h 7" 150,000 75 sq. it- 50 sq. it 37.5 sq. in. r EXAMPLE: Determining Free Area Furnace Water Heater Total Input 100,000 + 30,000 - (130,(X0 +4,000) - 32.5 Sq. In. Vertical Ftmace Water Heater Total Input 100,000 + 30,000 - (130,000 + 2,000) - 65 Sq. fn. Horizontal , Requirements 1. Provide the space with sufficient air for proper combustion and ventilation of flue gases using horizontal or vertical ducts or openings. 2. Figure 3 illustrates how to provide combustion and ventilation Figure 3 Outside Air (This is ONLY a guide. Subject to codes of country having jurisdiction.) This installation NOT approved in Canada Gable Vent wv bme cr.:n S'pase Minimum One Het and One Outlet Ai Supply is Required Maybebad CataUm Sham Het Air Opening Mat be Muddnlrt.W Um) of floor Outlet AS Opettng Mat be lydit12300mm) dceirg (1)1 Square bah (6= per 4000 ATM (4 1 Square bah (&.m per 2000 BTOH c. Horizontal ductopeningsr re per 2,000 BTUH (1,100 m of combined input for all gas appliances in the sp:.ce (see Table 1). d. Vertical duct openings or openings directlycommunicating with the outdoors require 1 square inch of free area per 4,000 BTUH (550 mm for combined input of all gas appliances In the space (see Table 1). 3. When one permanent outdoor opening Is used, the opening requires: a. 1 sq. in of free area per 3,000 BTUH (700 mm for combined Input of all gas appliances in the space (see Table 1) and b. not less than the sum of the areas of all vent connectors In the space. The opening shall commence within 12° of the top of the enclo- sure. Appliances shall have clearances of at least 1" from the sides and back and 6' from the front. The opening shall directly commu- 441 01 2314 01 air when two permanent openings, one inlet and one outlet, are used. a. One opening MUST commence within 12" of the floor and the second opening MUST commence within 12 "'of the ceiling. b. Size openings and ducts per Table 1. nlcate withthe outdoors or shallcommunicatethrougha vertical or horizontal duct to the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. 4. Combination of Indoor and Outdoor Air shall have: a. Indoor openings that comply with the Indoor Combus- tion Air Method below and b. Outdoor openings located as required in the Outdoor Combustion Air Method above and c. Outdoor openings sized as follows. 1) Calculate the Ratio of all Indoor Space volume divided by required volume for Indoor Combustion Air Method. 2) Outdoor opening size reduction Factor is 1 minus the Ratio in 1) above. 3) Minimum size of Outdoor openings shall be the size re- quired in Outdoor Combustion Air Method above multi- plied by reduction Factor. A Tablet - - -;.� MINIMUM SPACE VOLUME FOR 100% COMBUSTION AND VENTILATION AIR FROM INDOORS (ft Other Than Fan - Assisted Taal J (1,000's BWh) Fan- assisted Total (1,000's Both) ACH 30 40 50 50 75 100 125 150 0.60 1,050 1,400 1,750 1,250 1,875 2,500 3,125 3,750 0.50 1,260 1,680 2,100 1,500 2,250 3,000 3,750 4,500 0.40 1,575 2,100 2,625 1,875 2,813 3,750 4,688 5,825 0,30 2,100 2,800 3,500 2,500 3,750 5,000 6,250 7,500 020 3,150 4,200 5,250 3,750 5,625 7,500 9,375 11,250 0.10 6,300 8,400 10,500 7,500 11,250 15,000 18,750 22,500 0.00 NP NP NP NP NP NP NP NP Indoor Combustion Air A WARNING CARBON MONOXIDE POISONING HAZARD. Failure to supply adequate combustion air could result in death or personal injury Most homes will require additional air from outdoors for combustion and ventilation. A space with at least 50 cubic feet per 1,000 BTUH input rating or homes with tight construction may need outdoor air, supplied through ducts, to supplement air infiltration for proper combustion and ventilation of flue gases. NP = Not Permitted Table 2 Minimuni,$p::::e Volumes were determined by using the following equations from the National Fuel Gas Code ANSI 2223.1 /NFPA 54 -2002, 8.3.3.2: 1. For other than fan - assisted appliances such as a draft hood - equipped water heater, Volume other = 21 ft If: Volume fan - ACH 2. For fan - assisted appliances such as this fumace, 15 ft3 \ I fan ACH 1000 Btu I hr I o u, er = combined input of all other than fan - assisted appliances in Btu/hr Ifan = combined input of all fan - assisted appliances in Btulhr ACH = air changes per hour (ACH shall not exceed 0.60.) The following requirements apply to the Standard Method and to the Known Air Infiltration Rate Method. • Adjoining rooms can be considered part of a space, if there are no closable doors between rooms. • Combining spaces on the same floor level. Each opening shall have a free area of at (east 1 square inch/1,000 BTUH (2,000 mm2/kW) of the total input rating of all gas appliances in the space, but not less than 100 square inch (0.06 m2). Once opening shall commence within 12' (300 mm) of the ceiling and the second opening shall commence within 12" (300 mm) of the floor. The minimum dimension of air open- ings shall be at least 3 in. (80 mm). Standard and Known - Air - Infiltration Rate Methods ® NF PA & AGA Indoor air is permitted for combustion and ventilation, if the Stan- dard or Known- Air - Infiltration Rate Method is used. The Standard Method may be used, if the space has no less vol- ume than 50 cubic feet per 1,000 BTUH input rating for all gas ap- pliances installed in the space The standard method permits indoor air to be used for combustion and ventilation air. The Known Air Infiltration Rate Method shall be used if the in- filtration rate is known to be Tess than 0.40 air changes per hour (ACH) and equal to or greater than 0.10 ACH. Infiltration rates greater than 0.60 ACH shall not be used. The minimum required volume of the space varies with the number of ACH and shalt be determined per Table 2 or Equations 1 and 2. Determine the minimum required volume for each appliance in the space, and add the volumes together to get the total minimum required vol- ume for the space. • An attic or crawl space may be considered a space that freely:'- communicates with the outdoors provided there are adequate' ventilation openings directly to outdoors. Openings MUST re- main open and NOT have any means of being closed off. Ven- tilation openings to outdoors MUST be at least 1 square inch of free area per 4,000 BTUH of total input rating for all gas ap- pliances in the space. • In spaces that use the Indoor Combustion Air Method, in- filtration should be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings with unusually tight construction, additional air MUST be pro- vided using the methods descnbed in section tided Outdoor Combustion Air Method • Unusually tight construction is defined as Construction with: 1. Walls and ceilings exposed to the outdoors have a continu- ous, sealed vapor barrier. Openings are gasketed or sealed and 2. Doors and openable windows are weather stripped and 3. Other openings are caulked or seated. These include joints around window and door frames, between sole plates and floors, between wall- ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc. Ventilation Air Some provincial codes and local municipalities require ventilation or make -up air be brought into the conditioned space as replace- ment air. Whichever method is used, the mixed retum airtempera- ture across the heat exchanger MUST not fall below 60 continuously, or 55° on an intermittent basis so that flue gases will not condense excessively in the heat exchanger. Excessive con- densation will shorten the Ile of the heat exchanger and possibly void your warranty. 441 01 2314 01 t 4. Gas Vent Installation 0 WARNING CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD. Failure to properly vent this furnace could result in death, personal injury and /or property damage. Read and follow all instructions in this section. nstall the vent In compliance with codes of the country having ju- isdiction, local codes or ordinances and these Instructions. This Category I fumace is fan - assisted. A fan assisted appliance Is an appliance equipped with an integral mechanical means to ei- ther draw or force products of combustion through the heat ex- changer. Category I furnace definition: A central fumace which operates with a non - positive vent static pressure and with a flue loss not less than 17 percent. These furnaces are approved for common - venting and multi-story venting with other fan - assisted or draft hood - equipped appliances in accordance with the NFGC or NSCNGPIC. Category I Safe Venting Requirements Category 1 fumace vent installations shall be In accordance with Parts 10 and 13 of the National Fuel Gas Code (NFGC), ANSI Z223.1- 2002/NFPA 54 -2002; and/or Section 7 and Appendix C of the CSA B149.1-05, National Standard of Canada, Natural Gas and Propane Installation Code; the local building codes; fumace and vent manufacturer's Instructions. VOTE: The following Instructions comply with the ANSI L223.1 /NFPA 54 National Fuel Gas Code and CSA 8149.1 Natu- ral Gas and Propane Installation code, based on the Input rate on the furnace rating plate. 1. If a Category I vent passes through an attic, any concealed space or floor, use ONLY Type B or Type L double wall vent pipe. If vent pipe passes through interior wall, use Type B vent pipe with ventilated thimble ONLY. 2. Do NOT vent fumace into any chimney serving an open fire- place or solid fuel buming appliance. 3. Use the same diameter Category I connector or pipe as per- mitted by: • the National Fuel Gas Code Code (NFGC) ANSI Z223.1 -2002 / NFPA 54 -2002 sections 10 and 13 venting requirements in the United States or 441 01 2314 01 • the National Standard of Canada Natural Gas and Pro- pane Installation Code (NSCNGPIC) CSA 8143.1 -05 section 7 and appendix Cventing requirements in Canada. 4. Push the vent connector onto the furnace flue collar of the venter assembly until it touches the bead (at least 51 overlap) and fasten with at least two field - supplied, corrosion- resist- ant, sheet metal screws located at least 140° apart. 5. Keep vertical Category I vent pipe or vent connector runs as short and direct as possible. 6. Vertical outdoor runs of Type -B or ANY single wall vent pipe below the roof line are NOT permitted. 7. Slope all horizontal runs up from fumace to the vent terminal a minimum of 1 /4" per foot (21 mm/m). 8. Rigidly supportatl hosizontal portions of the venting system ev- ery 6' or less using proper clamps and metal straps to prevent sagging and ensure there is no movement after installation. 9. Check existing gas vent or chimney to ensure they meet clear- ances and local codes. See Figure 1 10. The furnace MUST be connected to a factory built chimney or vent complying with a recognized standard, or a masonry or concrete chimney lined with a lining material acceptable to the authority having jurisdiction. Venting into an unlined ma- sonry chimney or concrete chimney is prohibited. See the 6. Masonry Chimney Venting section in these instruc- tions. 11. Fan - assisted combustion system Category I fumaces shall not be vented into single -wall metal vents. 12. Category I fumaces must be vented vertically or nearly verti- cally, unless equipped with a listed mechanical venter. 13. Vent connectors serving Category 1 fumaces shall not be con- nected into any portion of mechanical draft systems operating under positive pressure A 4 -to -3 inch reducer is permitted at the flue collar when installing a 50,000 Btuh gas Input fumace, if the installation meets all the fol- lowing requirements for sizing the vent connectors and vents: 1. The National Fuel Gas Code, ANSI 2223.1/NFPA -54 -2002, sections 10.5.3.1(1), 10.6.3.1(2), 10.10.3.1, 13.1.2, 13.1.10, and 13:2.21(1) through (3) in the U.S. or 2. The Natural Gas and Propane Installation Code CSA 8149.1 - 05, sections 7.13.1(b), 7.13.2(b), 7.18.5(b), and Appendix C -GVR no. 2. in Canada. Venting and Combustion Air Check NOTE: When an existing Category I furnace is removed or re- placed, the original venting system may no longer be sized to prop- erly vent the attached appliances, and to make sure there is adequate combustion air for all appliances, MAKE THE FOL- LOWING CHECK. WARNING MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation, could result in carbon monoxide poisoning or death: The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1.Seal any unused openings in the venting system. 2.Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA54or CSA 8149.7, Natural Gas and Propane Installation Code and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3.As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. 4.Close fireplace dampers. - 5.Tum on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summerexhaust fan. 6.Follow the lighting instructions. Place the appliance being inspected Into operation. Adjust the thermostat so appliance is operating continuously. 7. Test for spillage from d raft hood equipped appliances at the draft hood relief opening after 5 minutes of main bumer operation. Use the flame of a match or candle. (Figure 4) 8.11 improper venting is observed, during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or. 8149.1, Natural Gas and Propane Installation Code. 9.After it has been determinedthateach applianceconnected to the venting system properly vents when tested as out- lined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-fired burning appliance to their previous conditions of use 10 Figure 4' - Vent Check Vent Pipe Draft Hood Typical Gas Water Heater 46 ". < _ Match NOTE: If flame pulls towards draft hood, this indicates sufficient infiltration air. Venting to Existing Masonry Chimney Dedicated venting of one fan assisted furnace into any ma- sonry chimney is restricted. A chimney must first be lined with either Type B vent sized in accordance with NFGC tables 13.1 or 13.2 or a listed metal lining system sized in accordance with the NFGC section 13.1.7 for a single appliance or 13.2.19 for multiple appliances, or NSCNGPICAppendix C, section 10. (See Section 6 Masonry Chimney Venting of these instructions.) • Listed, corrugated metallic chimney liner systems in masonry chimneys shall be sized in the U.S. by using NFGC tables per 13.1.7 for dedicated venting and per 13.2.19 for common venting with the maximum capacity reduced by 20% (0.80 X maximum ca- pacity) and the minimumcapacity asshown inthe applicable table. Corrugated metal vent systems installed with bends or offsets re- quire additional reduction of 5% of the vent capacity for each bend up to 45 and 10% of the; r,nt capacity for each bend from 45° up to 90 °. In Canada, use the NSCNGPIC. NOTE: Two(2) 45° elbows are equivalent to one (1) 90° elbow. Combined Venting into a Masonry Chimney Venting into a masonry or concrete chimney is only permitted as outlined in the NFGC or NSCNGPIC venting tables. Follow all safe venting requirements. Note: See section "6. Masonry Chimney Ventinf. 441 01 2314 01 5. Horizontal Venting Category I Fumaces With External Power Venters In order to maintain a Category I classification of fan - assisted fur- naces when vented horizontally with sidewall termination, a power venter is REQUIRED to maintain a negative pressure in the vent- ing system. In the U.S.: Per the NFGC, a listed power venter may be used when approved by the authority having jurisdiction. In Canada: Only power venters approved by the appliance manufacturer and where allowed by the authority having jurisdic- tion may be used. Please consult the Fields Controls Co. or Tjemlund Products, Inc. for power venters certified for use with this fumaces. 441 01 2314 01 Vent Termination Venting Through a Non - Combustible and Combustible Wall Consult External Power Venter manufacturer instructions. Select the power venter to match the Btuh input of the furnace be- ing vented. Follow all of the power venter manufacturer's installa- tion requirements included with the power venter for: • venting installation, • vent terminal location, • preventing blockage by snow, • protecting building materials from degradation by flue gases, • see Figure 5 for required vent termination. NOTE: It is the responsibility of the installer to properly terminate the vent and provide adequate shielding. This is essential in order to avoid water/ice damage to building, shrubs and walkways. Figure 5 " ` Other than Direct Vent Termination Clearance —�\ V wart TERMINAL P ijkS% ` COS B_ ,. . ® AIR SUPPLY I A MET no 0 so --I r =c •:. <n N r L 1 g -- N 1--__ _c AREA WHERE CS Ih TERMNAL IS NOT PERNWIED .. . to 25.24 -65-2 Clearance Descriptions Canadian knta aeon (1) U.S. ksstallation (A L Clearance above Bade, veranda, porch, deck, balcony. a ansdpatd snow level 12' (3@m) 1 12' (30 an) Clearance to a wbdav or door *at may be opened 6' (75 aa) for appliances s 10.000 BTUH (3kW412" (30 am) for appliances > 10,000 WO (3 kW) ands 100,000 Bath (30kWA 36' (91 cm) for applances > 100.000 Bah (7O kW) 4' (12 wgl below a to the side of the opei% 1' (30 as above the opening. C Clearance to a permanently dosed endue • • D Vertical clearance to a relined soft located above the terminal nein a harbored distance of 2' (61c m) from Ile centime ride tented • • E Marance to an unventilated sore • .... • F Cleamrce to an outside comer • • G Clearance to an inside caner • • H Clearance to each side d the centedne extended above elecaical meter or gas seviceregiatar assembly 3 cm) vitin15' (4.5 m) above the meterheglatar assembly 3'(91 m0 *thin 15' (4.5 m) above be meter/regulate( assembly 1 Clearance to service regulator vent owlet 3'(91 cm) • J Clearance to non- mechanical air supply Wet to hearing or the combustion a Net to any other appliance 6" (15 cm) for appliances s 10.000 BTUH (3kW), 12' (30 cm) for appliances > 10.000 BOA (3 kW) and s100,000 Bath (30 kW), 36' (91 cm) far appliances > 100,000 Ban (30 kW) 4' (12 m) below or bate side d merles l '(30cm) above opemg. K Clearance to amechanical ai supply /riot 6' (1.83 3' (91 am)above 10'(3m) &Montally 1. Clearance Under a veranda, pads deck re balcony 12 "(30 cm). • Al Cleanscebeach Ode d the steatite wended abreer below vat terminal otebmaceb a Ayr or voter healer wen a Ober appliance's Sal vent Make as exhaust • • N Clearance from a clanking vent stack 3' (91 an) 3' (91 am) 0 Clearance above a paved sidewalk or paved driveway located m Pubic property. 7'(213 m) 7' (2.13 m) (1J b accordance WM de amen! CSA 6149.1, Nmual Gas and Propane tistabion Cade W lit accordance dal de cares ANSI 2223.11NFPA 54, National Fuel Gas Code 4 18946 cm) above roof orate + PrmNed only avranda, pmdL deck. oe balcony 1* fully open an a mirimm dam sides Seat the Boa. • For clearances net specied ANSI 2223.1AJFPA 54 or CSA 6149.1, clearances shall be in accordance with local hsmflalion codes and dwrepretnras ride gas suppler and de mam(acoae's knta/aeon instructions. ` A vent shall not laminate Arecdy above a sidewalk a paved Oft' sway that is located beaveen be single family dwdings and serves both dwellings. hams: 1. The vent for disappimae shat not emanate a. Over attic wadwayeor b. Near soffit vents or wan space vans a ober areas Mae condensate or vapor cold create a nasmnce or hazard or property damage: or c. Where cadensate vapor could case damage crease be dUkneasbthe operation dregmmrs, relief valves. o other egipnen. When be b locatiorl ride of adjacent Vent 2. bubg vent bmeuAas. consideration mat given prevailing winds, and oterconddons each may cause reiuiaam cemnmtiob products Resaiakm an owe par canbadon. Met condensate problems, and aodanaied caroslon of the heat exchangers. a 441 01 2314 01 6. Masonry Chimney Venting Chimney Inspection All masonry chimney construction must conform to Standard ANSI /NFPA 211 -2003 and to any state or local codes applicable. The chimney must be in good condition and a complete chimney inspection must be conducted prior tofumace installation. If the in- spection reveals damage or abnormal conditions, make neces- sary repairs or seek expert help. See "The Chimney Inspection Chart' Figure 6. Measure Inside area of tile-liner and exact height of chimney from the top of the chimney to the highest appliance flue collar or drafthood outlet. Connector Type To reduce flue gas heat loss and the chance of condensate prob- lems, the vent connector must be double -wall Type B vent. Venting Restrictions for Chimney Types Interior Chimney - has no sides exposed to the outdoors below the roofine. All installations can be single fumace or common vented with another draft hood equipped Category I appliance. Exterior Chimney - has one or more sides exposed to the out- doors below the roof line. All installations with a 99% Winter De- sign Temperature' below 17 ° F must be common vented only with a draft hood equipped Category 1 appliance. The99%WYUerDesign Dry- But(db) Ienperaaaes are found iin the1993ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (Unked Slates) and 2 (Canada), or use the 99.616 heating db temperatures foundInthe1997or2001ASHRAEFunda- mentals Handbook Ctrnadc Design IMannation chapter, Table IA (linked Stales) and 2A (Canada). WARNING CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD. Failure to properly vent this furnace could result in death, personal Injury and/or property damage. These fumaces are CSA (formerly AGA and CGA) design - certified for venting into exterior clay tile -lined masonry chimneys with a factory accesso- ry Chimney Adapter Kit. Refer to the furnace rating plate for correct kit usage. The Chimney Adapter Kits are for use with ONLY furnaces having a Chimney Adapter Kit number marked on the furnace rating plate. 441 01 2314 01 If a clay tile-lined masonry chimney is being used and it is exposed to the outdoors below the roof line, relining might be required. Chimneys shall conform to the Standard for Chimneys, Fire- places, Vents, and Solid Fuel Buming Appliances ANSI /NFPA 211 -2003 in the United States and to a Provincial or Territorial Building Code In Canada (in its absence, the National Building Code of Canada) and must be in good condition. U.S.A. -Refer to Sections 13.1.9 or 13.2.20 of the NFGC or the au- thority having jurisdiction to determine whether relining is required. If relining Is required, use a properly sized listed metal liner, Type -B vent, or a listed alternative venting design. This model ('8DNL) Is NOT listed for use with Chimney Adapter kits. A multi- position fumace in the downflow position that is listed for use with one of the Chimney Adapter Kits NAHA001DH or NAHA002DH may be used with a masonry chimney. Canada (and U.S.A.) -This fumacels permitted to be vented into a clay tile -lined masonry chimney that is exposed to the outdoors below the roof line, provided: 1. Vent connector is Type -B double -wall, and 2. This fumace is common vented with at least 1 draft hood - equipped appliance, and 3. The combined appliance input rating is less than the maxi- mum capacity given in Table A, and 4. The input rating of each space - heating appliance is greater than the minimum input rating given in Table B for Masonry Chimneys for the local 99% Winter Design Temperature. Chimneys having internal areas greater than 38 square inches require furnace input ratings greater than the input ratings ofthesefumaces. See footnote at bottom of Table B, and 5. The authority having jurisdiction approves. If all of these conditions cannot be met, an alternative venting de- sign shall be used, such as a listed chimney - lining system, or a Type -B vent. VENT HEIGHT (n) - INTERNAL AREA OF CHIMNEY (SQ IN.) 12 19 28 38 mco o :Ra S92 Local 99% Winter Design Temperature: 17 to 26° P 0 55 - . % - 99 141 ., 52 74 111 154 NR 90 125 169 NR NR 167 212 NR NR 212 258 NR NR - NR 362 m ee o L' R M dal 01S Local 99% Winter Design Temperature: 5 to 16° P NR - 78 121 166 NR 94 135 182 NR 111 149 198 NR NR 193 247 NR NR NR 293 NR NR NR 377 o w le ■ Ri Ri 1 1 d,► 010L- Local 99% Winter Design Temperature: -10 to 4° F• NR NR 145 196 NR NR 159 213 NR NR 175 231 NR NR / NR 283 i NR NR NR 333 NR NR NR NR . -11° F or lower Local 99% Winter Design Temperature: -11° F or lower° Not recommended for any vent configuration VENT HEIGHT (FT) 12 INTERNAL AREA OF CHIMNEY (SQ IN.) 19 28 38 6 74 119 178 257 8 80 130 193 279 10 84 -138 207 299 15 NR 152 233 334 20 NR NR 250 368 30 NR NR NR 404 Exterior Masonry Chimney, FAN +NAT Installations with Type -B Double -Wall Vent Connectors ® NFPA &AGA Table A- Combined Appliance Maximum Input Rating in Thousands of Btu per Hr Table B- Minimum Allowable Input Rating of Space- Heating Appliance in Thousands of Btu per Hr The 99% Winter Design Dry-Bulb (db) temperatures are found in the 1993 ASHRAE Fundamentals Handbook, Chapter 24, Table 1 (United States) and 2 (Canada), or use the 99.6% heating db temper- atures found in the 1997 or 2001 ASHRAE Fundamentals Handbook. Climatic Design Information chapter, Table 1A (United States) and 2A (Canada). • Inspections before the sale and at the time of installation will deter- mine the acceptability of the chimney or the need for repair andlor (r)lining. Refer to the Chimney Inspection Chart to perform a chimney inspection. If the inspection of a previously used tile -lined chimney: a. Shows signs of vent gas condensation, the chimney should be relined in accordance with local codes and the authority having jurisdiction. The chimney should be relined with a fisted metal liner or Type -B vent to reduce condensation. If a condensate drain is required by local code, refer to the NFGC, Section 10.9 for additional information on conden- sate drains. b. Indicates the chimney exceeds the maximum permissible size in the tables, the chimney should be rebuilt or relined to conform to the requirements of the equipment being installed and the authority having jurisdiction. A chimney without a clay tile liner, which is otherwise in good con- dition, shall be rebuiltto conform to ANSINFPA 211 or be lined with a UL listed (ULC listed in Canada) metal liner or UL fisted Type -B vent. Relining with a listed metal liner or Type -B vent is consid- ered to be a vent-in -a- chase. If a metal liner or Type -B vent is used to line a chimney, no other appliance shall be vented into the annular space between the chimney and the metal liner. APPLIANCE APPLICATION REQUIREMENTS Appliance operation has a significant impact on the performance of the venting system. If the appliances are sized, installed, ad- justed, and operated properly, the venting system and/or the ap- pliances should not suffer from condensation and corrosion. The venting system and all appliances shall be installed in accordance with applicable listings, standards, and codes. The furnace should be sized to provide 100 percent of the design heating load requirement plus any margin that occurs because of furnace model size capacity increments. Heating Toad estimates can be made using approved methods available from Air Condi- tioning Contractors of America (Manual J); American Society of Heating, Refrigerating, and Air- Conditioning Engineers; or other approved engineering methods. Excessive oversizing of the fur- nace could cause the furnace and/or vent to fail prematurely. When a metal vent ormetal liner is used, the vent or liner must be in good condition and be installed in accordance with the vent or liner manufacturer's instructions. To prevent condensation in the furnace and vent system, the fol- lowing precautions must be observed: - 1. The retum-air temperature must be at least 60 db except for brief periods of time during warm -up from setback at no lower than 55 ° F db or during initial start-up from a standby condition. 2. Adjust the gas input rate per the installation instructions. Low gas input rate causes low vent gas temperatures, caus- ing condensation and corrosion in the furnace and/or vent- ing system. Derating is permitted only for altitudes above 2000'. 3. Adjust the air temperature rise to the midpoint of the rise range or slightly above. Low air temperature rise can cause low vent gas temperature and potential for condensation problems. 4. Set the thermostat heat anticipator or cycle rate to reduce short cycling. Air for combustion must not be contaminated by halogen com- pounds which include chlorides, fluorides, bromides, and iodides. These compounds are found in many common home products such as detergent. paint, glue, aerosol spray, bleach, cleaning sol- vent, salt, and air freshener, and can cause corrosion of furnaces and vents. Avoid using such products in the combustion -air sup- 441 01 2314 01 r ply. Fumace use during construction of the building could cause can cause condensation and corrosion in the venting system. Do the furnace to be exposed to halogen compounds, causing prema- not use vent dampers on appliances common vented with this fur- ture failure of the fumace or venting system due to corrosion. nace. Vent dampers on any appliance connected to the common vent Figure 6 CHIMNEY INSPECTION CHART For additional requirements refer to the National Fuel Gas Code NFPA 54/ANSI 2223.1 -2002 and ANSIINFPA 211 -2003 Chimneys, Fire places, Vents. and Sold Fuel Owning Applances in the U.S.A. or to the Canadian Installation Code CSA 8149.1 -05 in Canada. 441 01 2314 01 Table 3' Gas Pressures Gas Type Supply Pressure Recommended Max. Min. Natural 7' 14' 4.5" Propane 11' 14' 11" 7. Gas Supply and Piping WARNING CARBON MONOXIDE POISONING, FIRE AND EXPLOSION HAZARD. Failure to follow safety warnings exactly could result in death, personal injury and /or property damage. Models designated for Natural Gas are to be used with Natural Gas ONLY, unless properly converted to use with LP gas. Gas Supply Requirements • Use only the Type of gas approved for this furnace. See rating plate for approved gas type. • Gas input must not exceed the rated input shown on the rating plate. Overfiring will result in failure of heat exchanger and cause dangerous operation. • Do not allow minimum supply pressure to vary downward. Do- ing so will decrease input to fumace. Refer to Table 3 for gas supply. Refer to Table 5 or Table 6 for manifold pressures. Gas Piping Requirements NOTE: The gas supply line must be installed by a qualified service technician in accordance with all building codes. NOTE: In the state of Massachusetts. a. Gas supply connections MUST be performed by a Ii -- censed plumber or gas fitter). b. When flexible connectors are used, the maximum length shall not exceed 36' (915 mm). c. When lever handle type manual equipment shutoff valves are used, they shall be T- handle valves. d. The use of copper tubing for gas piping is NOT approved. 1. Install gas piping In accordance with local codes, or in the ab- sence of local codes, the applicable national codes. 2. It is recommended that a manual equipment shutoff valve be installed in the gas supply line outside the fumace. Locate valve as close to the furnace as possible where it is readily ac- cessible. Refer to Figure 7. WARNING FIRE HAZARD Failure to follow safety warnings exactly could result in death, personal injury and/or property damage. Use wrench to hold furnace gas control valve when turning elbows and gas line to prevent damage to the gas control valve and furnace. 16 Figure 7 Typical Gas Piping ('8DNL) 3. Use black iron or steel pipe and fittings or other pipe approved by local code. 4. Use pipe thread compound which is resistant to natural and 19 gases. 5. Use ground joint unions and install a drip leg no less tharr3 long to trap dirt and moisture before it can enter gas control valve inside furnace. 6. Provide a 1 /8" NPT plugged tapping for test gauge connection immediately up stream of gas supply connection to furnace. 7. Use two pipe wrenches when making connections to prevent gas valve from turning, NOTE: If local codes allow the use of a flexible gas appliance con- nector, always use a new fisted connector. Do not use a connector which has previously served another gas appliance. 8. Flexible corrugated metal gas connector may NOT be used in- side the fumace or be secured or supported by the furnace or ductwork. 9. Properly size gas pipe to handle combined appliance load or run gas pipe directly from gas meter or LP gas regulator. 10. Install correct pipe size for run length and furnace rating. 11. Measure pipe length from gas meter or LP second stage regu- lator to determine gas pipe size. Left Side Gas Supply Piping Gas line can be Installed directly to the gas valve Through the hole provided in the left side of the cabinet. See Figure 7 Right Side Gas Supply Piping Two(2) 90° street elbows or two(2) 90° standard elbows and two(2) dose nipples are required for right side gas supply. See Figure 7. Piping with Street Elbows 1. Assemble the elbows so that the outlet of one(1) elbow is 90° from the inlet of the other. The elbows should be tight enough to be leak proof. An additional 1 /4 tum will be required at the end of step 2, see Figure 8. 441 01 2314 01 Figure 8 Elbows ("8DNL) 23 -23c 25- Figure 9 Gas Valve with Elbows ("BDNL) r e ` t, zs -z5.p3 F igure?10 4 Gas Valve with Elbows ( "8DNL) ♦ 25-25-12 2. Screw elbow assembly into gas valve tar enough to be leak proof. Position elbow assembly so that the inlet of the elbow is at the bottom of the gas valve. An additional 1 /2 tum will be re- quired in step 3. Tum open end of inlet elbow to face the right side of the furnace ( tum), see Figure 9. 3. Turn assembly an additional 1 /2 tum to position inlet near the top of the gas valve and in line with gas opening on right side of fumace, see Figure 7 and Figure 10. 4. Gas supply line then can be run directly into opening of elbow. Piping with Close Nipples and Standard Elbows 1. Assemble elbows and nipples 'similar to street elbows shown in Figure 8. 2. Follow steps 2 through 4 Piping with Street Elbows. 441 01 2314 01 A WARNING • FIRE OR EXPLOSION HAZARD. Failure to properly install metal gas connector could result in death, personal injury and/or property damage. A flexible corrugated metal gas connector must be properly installed, shall not extend through the side of the furnace, and shall not be used inside the furnace. Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2" outside furnace. Additional LP Piping Requirements • Have a licensed LP gas dealer make aN connections at storage tank and check all connections from tank to furnace. • It copper tubing is used, it MUST comply with limitation set in Local Codes, or in the absence of local codes, the gas codes of the country having Jurisdiction. • Two -stage regulation of LP gas is recommended. WARNING FIRE OR EXPLOSION HAZARD. A natural gas or LP gas leak ignited by an open flame or spark could result in death, personal injury and/or property damage. Natural gas is lighter than air and will rise. Liquefied petroleum (LP) gas is heavier than air and will settle and remain in low areas and opera depressions. Thoroughly ventilate area and dissipate gas. Do NOT use a match or open flame to test for leaks, or attempt to start up furnace before thoroughly ventilating area. -Final Check • Test all pipes for leaks. • If orifices were changed, make sure they are checked for leaks. • During pressure testing of gas supply piping system: a. If test pressure does not exceed 1 /2 psi, isolate the furnace from the gas supply piping system by closing the equipment shutoff valve. b. If test pressure exceeds 1 /2 psi, the furnace and Ns manual equipment shutoff valve must be disconnected from the gas supply piping system. To check for leaks apply soap suds or a liquid detergent to each Joint. Bubbles forming indicate a leak. • Do not use an open flame to test for gas Teaks. Fire or explo- sion could occur. • Correct even the smallest leak at once. 1 8. Electrical Wiring A WARNING ELECTRICAL SHOCK HAZARD. Failure to follow safety warnings exactly could result in death or personal injury. Turn OFF electrical power at fuse box or service panel before making any electrical connections and ensure a proper ground connection is made before connecting line voltage. Power Supply Wiring The fumace MUST be electrically wired and grounded in accor- dance with local codes, or in the absence of local codes, with the National Electrical Code (NEC), ANSI/NFPA 70 -2002 in the U.S., or the Canadian Electrical Code (CEC), CSA C22.1 in Canada. The power supply to the fumace connections must be between 104 VAC and 127 VAC during fumace operation for acceptable performance. Field wiring connections must be made inside the furnace connec- tion box. A suitable strain relief should be used at the point the wires exit the fumace casing. Copper conductors shall be used. Line voltage wires should conform to temperature limitation of 63° F (35° C) rise. Wire and circuitbreakersizing shall be based on the ampacity of the furnace electrical components plus the amps for all installed accessories (1.0 amps toal for EAC and HUM). Ampacity can be determined by using the NEC or CEC. NOTE: Fumace will not have normal operation is line poiarityis re- versed. Check ALL field and control connections pnor to opera- tion. Furnace must be installed so the electrical components are pro- tected from water and connected to its own separate circuit. 1 -Box Relocation The .1-box is installed on left side of casing. An alternate J -box location on right side can be used. 1. Remove bag containing two hole plugs and two self - tapping screws from loose parts bag in blower compartment. 2. Remove and discard two screws holding J -box to casing. 3. Move large hole plug from right to left J -box location. 4. Move J -box to alternate location and attach using two self - tapping screws from bag. 5. A wire tie may need to be cut for addltional wire length. 6. Apply two hole plugs from bag at left J - box location. 18 1 7. Position all wires away from sharp edges and moving parts. Do not pinch J -box or other wires when reinstalling blower compartment door. Thermostat Thermostat location has an important effect on the operation of the furnace. Follow instructions included with thermostat for correct mounting and wiring. Low voltage connections to fumace must be made on terminal board of furnace control (See Figure 11) If cooling is used, the Y from the thermostat must be connected to the control board Y to energize cooling blower speed Set thermostat heat anticipator in accordance with the Technical Support Manua/. I Heat anticipator setting will need to be measured if 24VAC humidi- fier is installed. Measure currentin series from R to W at the ther- mostat. Be sure 24VAC humidifier is wired up to control. Allow fumace to operate for 2 minutes before recording the AC amper- age reading. Set anticipator on thermostat to recorded value. Optional Equipment All wiring from fumace to optional equipment MUST conform to lo- cal codes or, in the absence of local codes, the applicable national codes Install wiring in accordance with manufacturer's instruc- tions. Humidifier/Electronic Air Cleaner The furnace is wired for hum°rifrer and/or electronic air cleaner connection. CAUTION REDUCED FURNACE LIFE HAZARD Failure to follow caution instructions may result in reduced furnace life. Do NOT exceed 11SV/1.0 amp. maximum current load for both the EAC terminal and the HUM terminal combined. HUMIDIFIER - The HUM (115VAC) is energized when the pressure switch closes on a call for heat. The HUM is ener- gized when the inducer is energized. ELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call, except is NOT energized when blower operates in the hard -wired continuous fan mode. 441 01 2114 01 Figure 11 Electrical Connections NOTE: 115 VACJ60Hzlsirgle -phase Operating voltage range': 127 VAC max 104 VAC min. • Permissible limits of voltage at which unit will operate satisfactorily 25 -25-13 Fumace Control The fumace control is preset at the factory with ON delay of 30 sec- onds In the heating mode. The blower OFF timing is preset at 140 seconds. If desired the fan OFF delay can be reset to obtain the longest delay times while still maintaining comfort levels See ' Fumace Wiring Diagram'. 9. Ductwork and Filter A WARNING CARBON MONOXIDE POISONING HAZARD. Failure to property seal duct could result in death or personal injury. Do NOT draw retum air from inside a closet or utility room where furnace is located. Return air duct MUST be sealed to furnace casing. AWARNING FIRE HAZARD. Failure to install furnace on noncombustible subbase could result in death, personal injury andior property damage. Place furnace on noncombustible subbase on downflow applications, unless installing on non - combustible flooring. Duct Connections This furnace may be installed In only a top retum -air application. Retum air duct connection through the side(s) or back of the fur- 441 01 2314 01 Figure 12 Control Connections Fumace Control Fuse The 24V circuit contains a 5 -amp, automotive -type fuse located on fumace control. (See Figure 12) Any electrical shorts of 24V wiring during installation, service, or maintenance may cause fuse to blow. If fuse replacement Is required, use onlya fuse of identical size (5 amp.). nace Is NOT permitted. Supply duct connection is permitted to " ONLY the bottom of the fumace. Duct Design Design and install the air distribution system to comply with Air Conditioning Contractors of America manuals or other approved methods that conform to local codes and good trade practices. When the furnace is located in an area near or adjacemto the living area, the system should be carefully designed with returns to mini- mize noise transmission through the supply and retum air grilles. Any blower moving a high volume of air will produce audible noise which could be objectionable when the unit is located very close to a living area. It is often advisable to route the supply air ducts un- der the floor and retum air ducts through the attic. • Refer to fumace Technical Support Manual (BlowerData) for airflow Information. • Size ductworkto handle airflowfor heating and airconditioning if used. Duct Installation Requirements • When a furnace is Installed so that supply ducts carry air circu- lated by the furnace to areas outside of the space containing the fumace, the return air shall also be handled by duct(s) sealed to the fumace casing and terminating outsidethespace containing the furnace. 19 Table 4 Sub -bases for Combustible Floors Dimensions sub -base for Combustible Floors Pan Number sub -base for Combustible Floor Dimensions Opening In Floor Opening In Base For Plenum Typical Plenum Dimensions H" .1' K•' L M N P R S T Fumace Only NAHHOO1SB 15 28 14 16 - 16 145 /6 15 13 15 13 NAHHOO2SB 19 28 18 16 16 18 15 17 15 17 NAHH01OSB 24 28 /4 23 16 16 235/6 15 227/ 15 22 Subbase for Coil Box NAHH004S6 15 2 14 16 16 14 15 13 - 15 13 NAHHOO5SB 19 205 /16 183 /16 16 16 18 15 17 15 17 NAHH009SB 24 20 23 16 16 23 15 22 2 15 221/ • Outside Dimension Base Spacer Side To Side �i WARNING: CARBON MONOXIDE POISONING HAZARD. Failure to follow safety warning exactly could result in death or personal injury. Install cooling coil on furnace discharge. Cool air passing over heat exchanger could cause condensate to form resulting in heat exchanger failure. • When the furnace is used with a cooling unit, the furnace shal be installed parallel with or on the upstream side of the cooling unit to avoid condensation in the heating element. • With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the fumace. Chilled air going through the fur- nace could cause condensation and shorten fumace life. Dampers (purchased locally) can be either automatic ormanu- al. Manually or automatically operated dampers MUST be equipped with a means to prevent furnace or air conditioning operation, unless damper is in the full heat or cool position • Installation of locking -type dampers is recommended in all branches, or in individual ducts to balance system's air flows. • Non - combustible, flexible duct connectors are recommended for return and supply connections to fumace. • If air retum grille is located close to the fan inlet, install at least one, 90° air turn between fan and inlet grille to reduce noise. • Ductwork installed in attic, or exposed to outside temperatures requires a minimum of 2" of insulation with outdoor type vapor banter. 3. Set the base over the opening in the floor, centering the open- ing in the base overthe opening in the floor. Fasten the base to the floor with screws or nails. See Figure 13 and Figure 14. 4. Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the combustible floor base. 20 T " V • Ductwork installed in an indoor unconditioned space requires a minimum of 1' of insulation with indoor type vapor barrier. Inspection Panel on Some Models For a furnace not equipped with a cooling coil, the outlet duct shall be provided with a removable access panel. This opening shalt be accessible when the furnace is installed and shall be of such a size thatthe heat exchanger can be viewed for possible openings using light assistance or a probe can be inserted for sampling the air stream. This access cover shall be attached in such a manner as to prevent air leaks. Sub -Bases for Combustible Floors - Furnace Only The Subbase for Combustible Floors MUST be used when a downflow furnace is set on a combustible floor, even when the fur- nace is installed on a coil box. NOTE: Supply opening is 3 from the rear of the fumace. Therefore maintain a 3 clearance from a wall behind the fur- nace (where applicable). 1. Cut the opening in the floor according to the dimensions in Table 4 because the base is equipped with locating tabs that center the base over the opening. The opening in the base is i /4" shorter and i /9" narrower than the minimum required size of the opening in the door. This is clone to maintain a 1" clearance between the floor and the plenum. 2. Fabricate the plenum to the dimensions given in Table 4. Note that the dimensions given are outside dimensions. 441 01 2314 01 Figure 16 >-c Setting the Base Cod Bo Subbase Imubdon o$ Wood Screw \ Wood Floor Rain 25- 20-46A ar #' Fig ure 17j Condensate Line Raised by Base ,i I \' , /�/ I _ 25 -20 -52 Figure 13 Exploded View of Sub -Base for Furnace ONLY Plenum Combustible Floor B.s. 25- 21-46b 1• Figure 14 Setting the Base Sub -base for Combustible Floors- Downflow Coil Adapter Box The subbase for combustible floors is required when a downflow ttrnace, used with a downflow coil box, is set on combustible flooring. NOTE: Supply opening is 31/4" from the rear of the furnace. There- fore maintain a 3 clearance from wall (where applicable). 1. Cut the opening in the floor according to the dimensions in Table 4 because the base is equipped with locating tabs that center the base over the opening. The opening in the base is 1 shorter and 1 /a" narrower than the minimum required size of the opening In the floor. This is done to maintain a 1" clearance between the floor and the plenum. 2. Fabricate the plenum to the dimensions in Table 4. Note that the dimensions given are outside dimensions. 3. Set the base over the opening in the floor, centering the open- ing inthe base overthe opening in the floor. Fasten the baseto the floor with screws or nails. See Figure 15 and Figure 16. 4. Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the combustible floor base. 441 01 2314 01 Figure 15 Exploded View of Base for Downflow Cased Coil Consideration must be given to the height of the base to allow fo easy installation of the condensate drain. See Figure 17. This subbase for combustible floors has been designed so that the height of the subbase raises the downflow coil off the floor to allow easy installation of the condensate drain Non - Combustible Floor: Set the fumace over the opening in the floor. If necessary, grout around the base to seal air leaks between the base and the floor. Filters: A filter MUST be used. The 18 X 15 framed high - velocity filters supplied with the furnace may be installed In the return air plenum above the fur- nace. A filter rack is supplied with each fumace. See Figure 18. Use either filter type: • Washable, high - velocity filters are based on a maximum air flow rating of 600 FPM. • Disposable, low velocity filters are based on a maximum air flow of 300 FPM when used with external fitter grille. t: CAUTION REDUCED FURNACE LIFE HAZARD Failure to follow caution instructions may result in reduced furnace life. Use of excessively dirty and /or restrictive air filters may increase furnace operating temperatures and shorten the life of the furnace. Filters supplied with the furnace are rated at a maximum of 600 fpm air velocity and sized for the furnace's airflow rate. Replacement filters must be of equivalent type, size, and rating except as described below. Disposable, low- velocity filters may be used to replace washable, high - velocity filters, providing they are sized for 300 FPM or less. ,Figure 19 Filter Installation NOTE: Plenum must be fined as close to the return air flange of the furnace as possible to eliminate any air bypassing the filters. Filters can only be installed through the right hand side of the fur - nace blower opening. Slide filter into fumace until it is in position to be pushed up and over into place on the left hand side of furnace. See Figure 19. Slide remaining fitter into furnace and up into place on right hand side of furnace. See Figure 19. 10. Checks and Adjustments Startup NOTE: Refer to startup procedures in the Users Information Manual. Figure 18 Filter Rack Installation 25- 25 -14a NOTE: The retum air plenum MUST extend a sufficient height above the furnace (dimension "A' in Figure 19) to provide for the attachment of a return air duct or grille above the filters. If there is insufficient plenum height for this type of installation, fil- ters may be installed in any accessible location in the return air system. In such a case, the filters should be of equivalent size and style as originally supplied with the fumace. Filter Removal 1. Remove blower compartment door. - 2. Reach up above right side of blower and lift dirty fitters out of rack at top of furnace. 3. Straighten up filters and pull straight down at side of blower. Pull out through right door opening. 4. Vacuum clean or wash with warn water and drythoroughiybe- fore replacing. NOTE: if filters are only suitable for heating application, ad- vise homeowner that filter size may need to be increased if air conditioning is added. Addition Of Air Conditioning When a refrigeration coil is used in conjunction with this furnace, it must be installed onthe discharge side of the fumaceto avoid con- densation on the heat exchanger. The coil installation instructions must be consulted for proper coil location and installation proce- dures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. If manual- ly operated dampers are used, they must be equipped with a means to prevent operation of either unit unless the damper is in full heat or full cool position. Copper or plastic tubing may be used for the condensate drain line. A WARNING ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZRD. Failure to follow safety warnings exactly could result in death, personal injury, and/or property damage. If any sparks, odors or unusual noises occur, immediately shut OFF gas and power to furnace. Check for wiring errors or obstruction to blower. 441 01 2314 01 Example Natural Gas BTU Content per cu. foot No. of Seconds Per Hour Time Per Cubic Foot in Seconds BTU Per Hour 1,000 3,600 48 75,000 1 000 x 3,600 • 48= 75,000 BTUH Gas Supply Pressure Gas supply pressure should be within minimum and maximum val- ues listed on rating plate. Pressures are usually set by gas suppli- ers. (See L.P. Gas Conversion Kit instruction manual for furnaces con- verted to L.P. gas) Manifold Gas Pressure Adjustment NOTE: Make adjustment to manifold pressure with burners oper ating. A WARNING FIRE OR EXPLOSION HAZARD. Failure to turn OFF gas at shut off before connecting manometer could result in death, personal injury and/or property damage. Turn OFF gas at shut off before connecting manometer. 1. With gas OFF, connect manometer to manifold pressure tap on outlet of gas control vaWe. See Figure 20. Use a manome- ter with a 0" to 12" water column range. 2. Tum gas ON. Operate the furnace by using a Jumper wire on the R to W thermostat connections on the control. 3. Remove manifold pressure adjustment screw cover on fur- nace gas control valve. Turn screw counterclockwise to de- crease manifold pressure and clockwiseto increase pressure. See Figure 20. NOTE: Adjustment screw cover MUST be replaced on gas control valve before reading manifold pressure and operating fumace. .. ..'W�y .t• FigUre tt 4. Set manifold pressure to value shown in Table 5 or Table 6 5. When the manifold pressure Is propeilyset, replace the adJust meet screw cover on the gas valve. 6. Remove jumper wire from thermostat connection on control. Remove manometer connection from manifold pressure tap. and replace plug in manifold. 7. Check for leaks at plug. Natural Gas Input Rating Check The gas meter can be used to measure input to fumace. Check with gas supplier for actual BTU content. 1. Tum OFF gas supply to all appliances other than fumace and start fumace. Use jumper wire on R to W. 2. Time how many seconds it takes the smallest dial on the gas meter to make one complete revolution. 441 01 2314 01 Note: If meter uses a 2 cubic foot dial, divide results (seconds) by two. Refer to Example. The Example is based on a natural gas BTU content of 1,000 BTU's per cubic foot. Refer to Example. The Example is based on a natural gas BTU content of 1,000 BTU's per cubic foot. 3. Remove jumper wire from R to W. 4. Relight all appliances and ensure all pilots are operating. Orifice Sizing NOTE: Factory sized orifices for natural and LP gas are listed in the fumace Technical Support Manual. Ensure fumace is equipped with the correct main bumer orifices. Refer to Table 5 or Table 6 for correct orifice size and manifold pressure for a given heating value and specific gravity for natural and propane gas. Operation Above 2000' Altitude A WARNING FIRE, EXPLOSION, CARBON MONOXIDE POISONING HAZARD. Failure to follow safety wamings exactly could result in death, personal injury and/or property damage. This high - altitude gas- conversion shall be done by a qualified service agency in accordance with the Manufacturer's instructions and all applicable codes and requirements, or in the absence of local codes, the a • • licable national codes. These fumace may be used at full input rating when installed at al- titudes upto 2000'. When installed above 2000', the input must be decreased 2% (natural gas) or 4% (LP gas) for each 1000' above sea level in the USA. In Canada, the Input rating must be derated 5% (natural) or 10% (LP) for each 1000' above sea level. This may be accomplished by a simple adjustment of manifold pressure or an orifice change, or a combination of a pressure adjustment and an orifice change. The changes required depend on the installa- tion altitude and the heating value of the fuel. Table 5 & Table 6 show the proper furnace manifold pressure and gas orifice size to achieve proper performance based on elevation above sea level for both natural gas and propane gas. Table '5 ' NATURAL GAS MANIFOLD PRESSURE (" w.c.) HEATING VALUE at ALTITUDE BTU/CU. FT. MEAN ELEVATION FEET ABOVE SEA LEVEL HEATING VALUE at ALTITUDE BTU/CU. FT. 0 to 2000 2001 to 3000 3001 to 4000 4001 to 5000 5001 to 6000 6001 to 7000 7001 to 8000 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. - Manifold Pressure Orifice No. Manifold Ressrre Orifice No. Manifold Pressure 700 -. .. -.., -- - _,.- - _- ea.^-`;a .. - - t-. -. 41 3.7 725 ._. - =.t - 4 .4 -__ -- ..- -'=� _-.,: __ :�;;; _:.., -_..:- 41 3.7 41 3.4 750 - _ .. �. , .. - - ... -- = 41 3.5 42 3.6 775 _ y tar - „ ,. . _ ,: 41 3.6 42 3.6 42 3.3 800 i t ,,"!7.4,- 42 3.7 42 3.4 42 3.1 625 - -s ,.a'q. {;"t. sm ;; -:> z 41 3.7 41 3.6 42 3.5 42 3.2 42 2.9 850 _ 41 3.5 41 3.4 42 3.3 42 3.0 42 2.8 875 t , -':ta t 55 rt 41 3.6 42 3.6 42 3.4 42 3.1 42 2.8 42 2.6 900 wr_ -;_: '; ?°± 42 3.7 42 3.4 42 3.2 42 2.9 42 2.7 42 2.5 925 41 .. • 33 42 3.5 42 3.3 42 3.0 42 2.8 42 2.5 44 3.3 950 ' - -- 41 3.5 42 3.3 42 3.1 42 2.9 42 2.6 42 2.4 - 44 .4.1 975 42 3.7 42 3.2 42 2.9 42 2.7 42 2.5 44 3.2 45 3.6 1000 42 3.5 42 3.0 42 2.8 42 2.6 42 2.4 45 3.7 45 3.4 1050 42 3.2 42 2.7 42 2.5 44 3.3 45 3.6 - ;; =r , y.;, ll 1100 43 3.6 42 2.5 44 3.2 45 3.6 `". a'- „a :Table 6 l <�' LPG or PROPANE GAS MANIFOLD PRESSURE (" w.c.) HEATING VALUE at ALTITUDE BTU/CU. FT. MEAN ELEVATION FEET ABOVE SEA LEVEL 0 to 2000 2001 to 3000 3001 to 4000 4001 to 5000 5001 to 6000 6001 to 7000 7001 to 8000 2500 10.0 10.0 9.0 10.0 9.4 B5 10.0 Orifice Size 154 154 #54 155 155 155 156 Elevation High Altitude Multiplier Natural Gas LP Gas 2001' - 3000' 0.95 0.90 3001' - 4000' 0.93 0.86 4001' - 5000' 0.91 0.82 5001' - 6000' 0.69 0.78 6001' - 7000' 0.87 034 7001 - 8000' 0.85 0.70 1 To use the natural gas table, first consult your local gas utility for the heating value of the gas supply. Select the heating value in the first column and follow across the table until the appropriate eleva- tion for the installation is reached. The value in the box at the inter- section of the altitude and heating value provides not only the manifold pressure but also the orifice size. In the natural gas tables, the factoy- shipped orifice size is in bold (42). Other sizes must be obtained from service parts. MANIFOLD PRESSURE AND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS NOTE: Natural gas data is based on 0.60 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI Z223.1-2002/NFPA 54 -2002 or National Standard of Canada Natural Gas And Propane Installation Code CSA 8149.1 -05. NOTE: The derating of these fumaces at 2% (Natural Gas) and In Canada, the input rating must be derated 5% (Natural Gas) and the 2001 to 3000 column in Table 5 and Table 6. NOTE: The derating of these furnaces at 2% (Natural Gas) and The burner orifice part nos. are as follows: Orifice #41 1096942 Orifice #42 1011351 Orifice #43 1011377 Orifice #44 1011352 Orifice #45 1011353 Orifice #54 1011376 Orifice #55 1011354 Orifice #56 1011355 High Altitude Air Pressure Switch The factory- installed pressure switch need NOT be changed for any furnace installations from sea level up to and including 8,000' altitude. See service parts for use above 8,000' altitude. High Altitude Input Rate = NamEtevationeplate Sea Level Input Rate x (Multiplier)(USA] ' Based on mid -range of elevation. 4% (Propane Gas) has been tested and design - certified by CSA. 10% (Propane Gas) for altitudes of 2,000 to 4,500 above sea level. Use 4% (Propane Gas) has been tested and design-certified by CSA. Changing Orifices 1. After disconnecting power and gas supply to the fumace, re- move the burner compartment door, exposing the burner compartment. 2. Disconnect gas line from gas control valve so manifold can be removed. 3. Disconnect wiring at gas control valve. Be sure to note the proper location of all electrical wiring before being discon- nected. 4. Remove the four (4) screws holding themanifold and gas con- trol valve to the manifold supports. Do not discard any screws. See Figure 21. 441 01 2314 01 5. Carefully remove the manifold assembly. Figure 21 Manifold 25 -25-15 6. Remove the orifices from the manifold and replace them with proper sized orifices. See Figure 22. 7. Tighten orifices so they are seated and gas -tight. See Figure 22. Clearances Measure from face of orifice to the back side of the manifold. 8. Reassemble all parts In reverse order as removed. Be sureto engage the main bumer orifices in the proper openings in the burners. 9. After reassembling, tum gas on and check all Joints for gas leaks using a soapy solution. MI leaks must be repaired imme- diately. LP Conversion CAUTION CARBON MONOXIDE HAZARD. Nox inserts for use with Natural Gas units ONLY. If LP Gas is required, NOx inserts must be removed. Failure to follow this warning can result in death, property damage and/or personal injury. For LP conversion remove screws that secure the NOx Insert and discard Insert. 441 01 2314 01 Reinstall screws. See Figure 23 NOTE: It is very important to reinstall the NOx insert mounting screws. Figure 23 Removing NOx inserts Main Bumer Flame Check Allow the fumace to run approximately 10 minutes. Then inspect the main burner and pilot flames. See Figure 24. Check for the following (Figure 24): • Stable and blue flames. Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow tips • Flames extending directly from bumer into heat exchanger. • Flames do NOT touch sides of heat exchanger It any problems with main burner flames are noted, it may be nec- essary to adjust manifold gas pressure, or check for drafts. 7M'Figure'2 Main Burner NOTE: For Ignitor location see Figure 25. Ignitor Location '4 25-25 -08 NOTE: Flame sensor has a different orientation in all 050 models. Table 7 I Blower Speed Chart Wire Color Motor Speed Black High Orange' Med -High Blue Med -Low Red Low • Med -High speed may not be provided on all models. Air Temperature Rise Check REDUCED FURNACE LIFE HAZARD Failure to properly set the air temperature rise may result in reduced fumace life. Use ONLY the blower motor speed taps marked "Y" for YES for setting air temperature rise. Blower Motor Speed Taps for "8DNL Model Sizes Model Sizes 050B12 075812 075F16 100F14 100J20 100L20 125L20 CAUTION LO RED N N N N N Y Y M LO BLUE Y Y N Y Y Y M HI ORN Y Y Y Y Y Y Y HI BLK N Y Y Y Y Y Y The blower speed MUST be set to give the correct airtemperature rise through the fumace as marked on the rating plate. Tempera- ture rise is the difference between supply and retum air tempera- tures. To check temperature rise, use the following procedure: 1. Place thermometers in supply and return airregisters as close to fumace as possible, avoiding direct radiant heat from heat exchangers. 2. Operate furnace for 10 minutes with all the registers and duct dampers open by using a jumper wire on R to W thermostat connections on the fan board. - 3. Take readings and compare with range specked on rating plate. 4. if the air temperature rise is not in the correct range, the blow - er speed must be changed. A higher blower speed will lower the temperature rise. A lower blower speed will increase the temperature rise. 5. Remove the jumper wire after the adjustments arecomplete. Changing Blower Speed WARNING ELECTRICAL SHOCK HAZARD. Failure to disconnect power could result in death or personal injury. Turn OFF power to furnace before changing speed taps. NOTE: The speed taps that the manufacturer sets at the factory for this furnace are based on a nominal 400 CFM per ton cooling and the basic mid range on the temperature rise for heating. Since the manufacturer cannot predict the static pressure that will be applied to the fumace, it is the responsibility of the installer dealer /contractor to select the proper speed tap leads for the application when the furnace is installed. If it is necessary to change speeds, refer to steps below. 26 I' • • If Refer to Furnace Wiring Diagram for location of the heating and cooling speed taps located on the fumace control as well as location of unused blower motor speed leads. Use the chart (Table 7) to determine the blower motor speed settings. 2. Change the heat or cool b ower motor speed by removing the motor speed lead from the "Heat" or "Cool" terminal and re- place it with the desired motor speed lead from the "M1" or "M2" location. Connect the wire previously removed from the "Heat" or "Cool" terminal to the vacated "M1" or "M2" termi- nal. 3. If the same speed must be used for both heating and cooling, remove the undesired motor speed lead from the "Heat" or "Cool" terminal and connect that lead to the open terminal at "M1" or "M2" location or tape off. Attach a jumper between the "Heat" and "Cool" terminals and the remaining motor speed lead. Note: When using the same speed on motors with (4) speed leads, it will be necessary to tape off the terminal of the motor speed lead removed from the "Heat" or "Cool" terminal with electrical tape since an open terminal will not be available at the "Mt" or "M2" location. Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of opera- tion. Continuous -Fan Operation using "G" Energizing the "G"terminal on the furnace control provides contin- uous fan operation. This is done by connecting the G terminal of the thermostat to the G terminal on the furnace control. When the FAN switch is turned from auto to ON the fan will operate continu- ously at 'HEAT" speed. EAC will be energized in this mode. ▪ NOTE: in heating, the In will tum off during fumace ignition and • warm up then restart at heating speed. Hard Wired Continuous -Fan Operation Aterminal is provided on thefumacecontrol located in the circulat- ing air blower compartment for operation of the continuous -fan option. This connection is intended for the low speed motor tap, and has a lower contact rating (8 amps) than the heat and cool taps. When the low speed blower lead is connected to this termi- nal, this wilt provide low speed blower operation wheneverthe oth- er two speeds (Heat or Cool) are not energized. EAC not powered in this mode. Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of opera- tion. Separate speed selections for Heat, Cool, and Continuous -Fan Connect low speed lead from circulating air motor to the "Cont" terminal at the fumace control. The appropriate motor leads should already be connected to the "Heat" and "Cool " terminals. 441 01 2314 01 Heating and Continuous -Fan Speed the Same If it is necessary to operate the heating speed and continuous -fan speed using the same blower speed, connect a Jumper between the "Heat" and "Cont terminals on the fumace control. Note: There should be only ONE motor lead going to the `Heat" and "font" terminals. 11. Furnace Maintenance J WARNING FIRE, EXPLOSION, OR CARBON MONOXIDE POISONING HAZARDS Failure to have the furnace inspected and maintained could result in death, personal injury and/or property damage. It is recommended that the furnace be inspected and serviced on an annual basis (before the heating season) by a qualified service agency. See "User's Information Manual ". 441 01 2314 01 A WARNING ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety wamings exactly could result in dangerous operation, senous injury, death or property damage. Improper servicing could result in dangerous operation, death, personal injury or property damage. • Before servicing, disconnect all electrical power to furnace. • When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. • Verify proper operation after servicing. 1 12. Sequence of Operation & Diagnostics The following is the normal operating sequence. Cooling (Y) Request: 24VAC signals applied to Y & G terminals of FCB (furnace control board) • Cool motor speed is energized after 5 second Cool Fan On Delay time. Y & G signals removed from FCB • Cool motor speed is de- energized after 90 second Cool Fan Oft Delay time. Continuous Circulating Fan (G) Request: 24 VAC signal is applied to G terminal of the FCB. • Heat motor speed is energized without delay. G signal removed from FCB. • Heat motor speed is de- energized after 5 second delay. NOTE 1) Fumace de- energizes the fan during the heat exchanger warm -up period on a call for Heating that occurs during a G request unless a blower motor lead is connected to the Cont terminal on the FCB, in which case see NOTE 2). NOTE 2) Heating or Cooling requests received during a Fan request cause the fan speed to change to the appropriate heat or cool speed after the Fan on Delay time expires. The fan retumsto continuous circulating speed after the selected Fan Off Delay time expires following loss of the Heating or Cooling request. Continuous Circulating Fan Hard -Wired (Cont) Request: Field selected low speed motor tap installed on "CONY' terminal. • Low speed is energized when power applied to fumace. Operates at this speed continuously while there are no other blower demands from furnace control. Fan demands from furnace control for heat, cool or "G" will override hard -wired speed tap. NOTE 3) EAC is NOT active for hard -wired mode but IS active for fan demands from furnace control for heat, cool and 'G'. Heating (W) Request: Heating (W) Request: • 24 VAC signal applied to W terminal of FCB. • Inducer motor tums on and the pressure switch(es) close(s). • Following a 15 second prepurge delay after the pressure switches closes, the igniter begins a 17 second warm -up. • The gas valve is energized, the main bumers fight and flame is sensed. • The Igniter is de- energized after the main bumers ignite. • FCB will delay blower operation for the 30 seconds timed from the opening of the gas valve. W signal removed from FCB. • The gas valve de- energizes and the main bumers go out. • The inducer runs for a 15 second postpurge period. • The fan stays at Heat speed. • The fan de- energizes after the selected Heat Fan Off Delay time expires, timed from the gas valve de- energizing. HUMIDIFIER - The 24V HUM is energized when the pressure switch closes on a call for heat. The 11 SV HUM (called HUM on Control) is energized when the inducer is energized. ELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call. It is NOT energized when blower operates in the hard -wired continuous fan mode. NOTE 4) If a new Heating request arrives while the control is waiting in the Heat Fan Off Delay time, the FCB will wait for the selected Heat Fan Off Delay then start a new heating cycle as long as the heat call remains. 28 441 01 2314 01 is. It Heating Request with Gas Shut Off: 24 VAC signal applied to W terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours then try for ignition again as long as the heat call remain. Power reset will clear lockout. • Inducer motor tums on • Following a 15 second prepurge delay, the igniter begins warm up. • The Igniter glows red -hot for 22 seconds, then turns oft. The FCB flashes error code 6. • The igniter stays off for 17 seconds, then begins to warm up again. • The igniter glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6. • The igniter stays off for 17 seconds, then begins to warm up again. • The igniter glows red hot for 22 seconds then turns oft. The FCB continues flashing error code 6. • The igniter stays off for 17 seconds, then begins to warm up again. • The Igniter glows red hot for 22 seconds then turns off. The FCB proceeds to soft lockout and stops flashing error code 6 and begins flashing error code 6 + 1. • The Inducer motor de- energizes after a 15 second post purge. Control Board Diagnostic Codes (See Figure 26) OFF Heartbeat ON SOLID 1 Flash 2 Flashes 3 Flashes 4 Flashes 5 Flashes 6 Flashes 6 + 1 Flashes 7 Flashes 8 Flashes 10 Flashes Control Board Diagnostic Lip 441 01 2114 01 = 24VAC or 115VAC is off, fuse is open = Normal operation or no previous Diagnostic Code = Soft Lockout - Fumace Control Error (1 hr delay) If code repeats immediately following power reset then replace control = Not used a Pressure switch(es) closed when should be open = Pressure switch open when should be closed = Limit or roll -out switch open = Flame sensed out of sequence = Failure to ignite or flame sense lost while running = Soft Lockout - Max trials for ignition reached (3hr delay) = Soft Lockout - Limit or roll -out switch open longer than 2, minutes (1 hr delay) (roll -out switch requires manual reset) - = Permanent Lockout - Gas valve relay contact stuck closed or miswired gas valve (power reset only) = Line voltage (115VAC) polarity reversed. If twinned, refer to twinning kit instructions • If status code recall is needed, briefly (2 -3 seconds) removethen reconnect one limit switch wire (main or rollout) to display Iasi stored status code. Do not remove power or blower door before initiating status code recall or code will be lost. Code is automatically cleared after 72 hours or upon power reset. • Proper flame sense microamps: 0.7 microamps D.C. minimum, .2.0 - 4.0 microamps nominal 29 • 4 International Comfort Products, LLC Lewisburg, 7N 37091 Fast Pans Division (866) 380 -3278 A ca Save This Manual For Future Reference AS- SI -ST-D GAS agpporiR Kew Models '8DNL050B1281 '8DNL075B1281 '8DNL075F1681 '8DNL100F14B1 '8DNL10012081 '8DNL125L20B1 • Denotes Brand COMB - FURNACES 441 01 2314 01 Manufacturers Number (Mfr No -See Rating Plate) ALL Models Specifications •80NL0501312 •8DNL075B12 •8DNL075F16 • 8DNL100F14 '8DNL100L20 • 8DNL125L20 General htput ( Output (Btuh) Tenor. Rise ('F) 50,000 40,000 35-65 75.000 61,000 35 -65 75,000 61,000 35 -65 100,000 81,000 35 -65 100,000 81,000 30 -60 125,000 101,000 35 -65 Ekcaical (VotlsH4 115/60 115/60 115/60 115/60 115/60 115160 Rating Plate Amps 9.2 9,0 12.0 9.2 13.5 13.2 Gas Type Nat I LP Nat I LP Nat I LP Nat I LP Nat I LP Nat J LP Transformer Size (VA) rstat Heat Anticipator 40 .50 Gas & Ignition Std. Main Offices (No1S ¢ e) 2/942 2/954 3/942 3/954 3/942 31954 4/942 41954 4/942 4454 5/942 51954 Gas Valve Honeywell Regulation Type) Mantotl Press. (Inch's WC) VR 82055 SNAP 3.5 I 10.0 3.5 I 10.0 3.5 I 10.0 I 3.5 I 10.0 3.5 I 10.0 I 3.5 I 10.0 Ignition Type/Series Hot Surface Combustion Flue Outlet Size (Inches) Std Outlet Temp (F) 4 <480 4 <480 4 <480 4 <480 4 <480 4 <480 Units & Controls Thermal Sensor (F) till Control 300 See Parts List 300 See Pans List 300 See Parts List 300 See Pans list 300 See Parts List 300 See Pans List Std. Pressure Sw. (Pan No) Press (Close) Press (Open) - - , - 1013529 -0.69 -0.59 ... HIgh Pressure Sw. (Pan No) 1014051 Furnace Control (Type) Furnace Control On (Tared -secs) O8 Integrated 30 60,100,140,180 Bawer Data Type &Size Moor Amps/Rpm MotorTypeH.p. Cap. MfdNoas Fier Type (600 FPM) Fier Size () Mir. Cool Cap. (Tons) Max. Cool Cap. (Tons) 11-8 811050 PSCP /2 7.5/370 Washable 16x18x1 (2) 1.5 3 11 -8 8/1050 PSCI /3 5.0/370 Washable 16x18x1 (2) 1.5 3 _ - 11 -10 10/1050 PSCP /2 101370 Washable 16x18x1 (2) 3 4 11 -10 8)900 PSCP /2 7.5/370 Washable 16x18x1(2) 2 3.5 11 -10 11.91900 PSCP14 40/370 Washable 16x18x1 (2) 3 5 11 -10 11.9/900 PSCPI4 401370 Washable 16318x1(2) 3 5 Gas Conversion Kits Naito LP NAHA001LP(11729587 LP to Nat NAHA001 NG (11729607 • Must be ordered from Service Pans 1 1 Model Specifications THIS DMA IS SUBJECT TO CHANGE WITHOUT NOTICE •,• 441 01 2314 01 Exterrnal Static Pressure Inches of W.C. Air Delivery in Cubic Feet per Minute (C F.M.) (Furnace Rated 00.5' WC ESP) TAP LOW MED L MED H HIGH .10 702 963 1260 1537 .30 624 845 1183 1416 .50 510 760 1088 1308 .70 412 617 917 1111 .90 310 468 664 948 1.00 249 436 529 808 Exterrnal Static Pressure Inches of W.C. Air Delivery in Cubic Feet per Minute (C F.M.) (Furnace Rated 00.5' WC ESP) TAP LOW MED L MED H HIGH .10 634 728 975 1353 .30 - 533 653 936 1307 .50 454 559 861 1225 .70 373 473 737 1087 .90 255 392 605 884 1.00 232 294 529 764 Exterrnal Static Pressure Inches of W.C. Air Delivery In Cubic Feet per Minute (C.F.M.) (Furnace Rated 0.5' WC ESP) TAP LOW MED L MED H HIGH .10 648 900 1285 1789 .30 628 916 1328 1747 .50 611 889 1309 1680 .70 557 843 1240 1588 .90 485 748 1122 1452 1.00 441 680 1041 1374 Exterrnal Static Pressure Inches of W.C. Air Delivery in Cubic Feet per Minute (C F.M.) (Furnace Rated Dos' WC ESP) TAP LOW MED L MED H HIGH .10 1798 2024 2212 2375 .30 1709 1896 2081 2205 .50 1614 1774 1922 2026 .70 1470 1614 1752 1860 .90 1282 1428 1548 1645 1.00 1065 1263 1407 1508 Exterrnal Static Pressure Inches of W.C. • Air Delivery in Cubic Feet per Minute (C F.M.) (Furnace Rated 00.5' WC ESP) TAP LOW - ME L -MED H HIGH .10 1936 2165 2319 - -- .30 - 1845 - 2028 2246 2334 .50 1728 1902 2061 2172 .70 1536 1695 1856 1952 .90 1331 1490 1600 1687 1.00 1215 1352 1424 1537 Circulation Air Blower Data '8DNL050B12 8DNL075B12 8DNL075F16 Denotes Brand '8DNL100F14 '8DNL100L20 '8DNL125L20 44101 2314 01 THIS DATA IS SUBJECT TO CHANGE WITHOUT NOTICE TAP .10 .30 .50 .70 .90 1.0 Air Delivery in Cubic Feet per Minute (C F.M.) (Furnace Rated 00.5' WC ESP) LOW 756 585 491 387 255 210 MED L 1012 888 780 697 561 444 MED H 1372 1273 1176 1035 873 767 HIGH 1881 1724 1606 1481 1281 1132 r CONNECTION DIAGRAM I NG: ELECTRICAL SHOCK HAZARD CO�N�IECT BEFORE SERVICING I LADDER DIAGRAM 1 x o0 I n y rt f 2 SWTRH t TO2 LP SWITCH CAp ACROR COPPER CONDUCTORS WS �S NmNG MAIN UIM BOSS UMIT (WHEN USED) (WHEN USED) ONLY /'� SWITCH ONLY ESOME MODELS) To II FIELD DISCONNECT HOT NOTE 92 EQUIPMENT GROUND NEUTRAL R �p[ �C/ /'� 0 �� -1 NOT GOD F 1 RNA' mNRE 1 • �O INTERLOCK R Ve.... M NOTE SS t ' ® IRESSUR E SWRCH Li S WRC X ` ;{ en 1n 9.., O q 55f m 80 O o 11 T 100 IRO .I m 1n 1© �/ BL INDUCER P2 1 RELAY INDUCER MOT OR yp, y CAPACITOR (SOME MODELS) GRNN TO 2 IN SERIES INDUCER DEPENDING ON MODEL MOTOR P5 NOTE id �,W NOTE BK 1 1 1 1 w E w 1 ' �� NR/p RELAYH NOiFfU IGNITER N � ;SENSOR © D P S 1 NOT 11 }1 Bl W `4 �B 1.0 1 24VAC RED sg 11 m 100 180 .. - sn$ t3 This t3 oEi- EOiLAr uvAC OM GIVE ° DIAGNOSTIC LEO 0 K 4 4 Q NUM HEAT/COOL RELA N51 M] NE AT WD RS a I ra 8K JUNCTION JU ON Box W ono BREWER "'1 MNI101 I 5 ti 60 140 so SEC. O T 100 180 BK � C 1 i 1 Q ;R M10(Bq PSC ° MI BLOWER HI (B W L T MC MOTOR • 0 >Q *I RELAY IEAC BK A CC W Y G C, /, O S co -.. p' BR W CO OP TI N N XiMX � , j 1I R!� T lw IN 0 0 Q 100 180 r DD D - '.' j 1w C. 14o SE JI Ins I80 ODD r �R O BLOWER APACITO T j/ 8 I■ BL MOTOR 3tt'AC ROLLOUTSWITCH IN SERIES DEPENDING ON MODEL 7 l5I mD s'16o K - ,jx IS pn m H (R BK COOL GRNN IH4 FUSE SA TRANSFORMER MAIN NOTE 16 24VAC 144XC COM PRESSURE SWITCH RB PIi 1TO2INSERIES NOTE: W DEPENDING ON MODE L 1. R Reny original equipment wire M replaced w wire rated 105° C. '- SP ED TAP CODE COLOR CODE R XUM 24VAC - 2. Use only copper wire between the disconnect switch and the humans 7UICtien bran 3. This wire must be conIeded to humans sllwl metal fix oonbdb prow gams, 4. S�nmen sMdrkal representation GIN. S. Solid Nnsahlslde dealt bowl arepMMd tlrg bowl hope end are not depicted as shown In the legend. B. RBpMp only weir a 5 amp Rip. 7. Blower motor speed selection are for average conditions. we BLACK 141 ORANGE MHI BLUE MLO RED LO BLACK - BLUE 6'. BROWN BR GREEN/YELLOW 61144 ORANGE 0 WHITE 1 WHITE W YEL LOW Y I PL IB O LI P R E SS.SWRCH t � ,_ ) oNtr) 1 PIS NOTE 40 ! Y I CPU VMS ) GAS VALVE RELAY I 1 \.� f Y P 1 - BUSS (FIELD INSTALLED) Installation Instructions for details on 0p6nwm epe51 FINFIlp. B Factory coralacfetl when LPPressure Switdl BV39 (Chimney 1 GAB 5 W 140 - C 180 SEC. Adapter Accessory KR) am not Installed. 9. Blower off-delay. gas heating 'Medians are (BO 100, 140, and 190) seconds, cooing hest pump 90 LOW VOLTAGE FACTORY LOW VOLTAGE FIE LD LINE VOLTAGE I I II`R ` © P1 - 2 n Si o VALVE ail consecutive eW unsuccessful e9RB hMM for 10. I9Ntion . Control scar after bur rUw hours. gIpNtlen.otor ad euto vMvnet BRNtl FACTORY • LINE VOLTAGE FIELD p 1 - 11 PS NOTE f2 R r o )R1 - B SENSOR — )Rt - t NOTE 912 11, Blower ald motor Inducer contain blamal auto-reset auto-reset MNMemel IMem ovaMetl srAVJnu. CONDUCTOR 014 CONTROL — a — 12. Flame sensor 0.7 r. VA D.C. minimum, 2.0 -4.0 pA non w. 13. Depending on modS, P4 Inducer =Incisors may be In • single connad0r ` two quick connecters. JUNCTION 0 UNMARKED TERMINAL NNE N CONTR OL TERMINAL ' o — )P1-s CONTROL BOARD lancet 330709-10t REV. B Ix 0 rsr / 3 W Z r ■ J , • Paris for *SDNL 441 01 2314 01 Key No. Functional Parts Description Part Number liDNL 1.38' 07581281 1.65' 075F16B1 1125L20B1 1 Heat Exchanger 10012061 1.65° 12512061 1.65' 1 I / I r r I r I le I I 1 .- I l I r r r r I l le r r Yf r N 1 1 1 1 r I r N 2 Switch, Pressure 1013529 ' 3 Wheel, Blower 4 Mount, Motor kit' 5 Motor, Blr 11115 112 CCW 1/115 113 CCW 1/115 1 /2 CCW 1/115 3 /4 CCW 6 Capacitor 7.5uF 5 uF 10 uF 40 uF 7 Transformer r r 8 Control 9 Switch, Interlock 10 Burner Assembly 11 Flame Sensor 1172827 Igniter 14 Orifice, Bunter it 42 15 Valve, Gas 16 Switch, Limit (Rollout) 1013102 17 Switch, Limit (Main) 34335001 7009169 1008417 1065294 1320362 18 Blower, Combustion 1014433 1013517 19 Fitter, Air 1009750 Bellyband Location on Motor Model '8DNL A(in.) 05081281 1.38' 07581281 1.65' 075F16B1 1.81" 100E14131 1.38' 10012061 1.65° 12512061 1.65' Replacement Parts - *8DNL (Natural Gas) Models - '8DNL050812B1,'8DNL07! Replacement part supplied will be current active part. For parts not listed, consult place of purchase. See Table below for bellyband location on motor 36 441 01 2314 01 t Key No. Non- Functional Description Part Number . 13DNL 050B12B1 075BUB1 075E16B1 100F14B1 25L20B1 Panel, Top 1 I r r r I le le N le I r r I le- I le I le I le I I r I le I le I I I r N 1 le N 1 le I I le 1 I I r r Box, Junction 1172860 I Cover, Junction box Partition, Blower Housing, Blower Hanger, Brower Panel, Blower Cutoff 7 .7 Clamp, Capacitor Bracket, Control Mounting Door, Blower (Heil Only) (Heil Only) (Heil Only) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) ( Tempstar Only) ( Tempstar Only) ( Tempstar Only) Bracket, Door Door, Louver (Heil Only) 1 r I I- (Heil Only) (Heil Only) (Comfortmaker Only) (Comfortmaker Only) (Comfortmaker Only) (Tempstar Only) ( Tempstar Only) ( Tempstar Only) Manifold, Gas Bracket, Manifold Support Top, Burner Box Bracket Burner Box Sides Baffle, Burner Box 1012340 Bottom, Burner Box 1172847 1172848 1172849 1172850 Collector Box 1014033 1013483 1013484 1013485 Gasket, Combustion Blower 1013540 1 1 Replacement Parts - *8DNI_ (Natural Gas) Models - '8DNL050B12B1, '8DNL075B12B1, Replacement part supplied will be current 441 01 2314 01 Key No. Non - Functional Description Part Number *11DNL 050B12B1 0751312E1 075F16B1 100E14131 100L20B1 125L20B1 AA Partition, Front Heat Exchanger 11 I 1 r I I I N 1 r v1 err r r 1 r BB Gaskets, Heat Exchanger CC Tubing, Silicone DD Baffle, Nox N 1+1 th O JJ Shield, Flue Pipe KK Pipe, Flue - LL Rack, Filter 1014020 MM SigMglass 1172768 )( PART NOT ILLUSTRATED )( Fuse, 5 Amp 1083348 )( Harness, Wire - 1172819 1172820 )( Manual, Installation 441 01 2314 01 )( Manual, Users 441 02 2011 00 Models - '8DNL050B12B1, `8DNL075B12B Replacement part supplied will be current active part. For parts not listed, consult place of purchase, 38 Y Replacement Parts - *8DNL (Natural Gas) 441 01 2314 01 Installer: Affix these Instructions on or adjacent to the furnace. Printed In USA Condensing Gas Furnaces 90+ Four Position Furnaces N9MP1, N9MP2, *9MPD, *9MPT & *9MPV Non - Condensing Gas Furnaces 80+ Four Position Furnaces N8MPN /L, *8MPN /L, *8MPT & *8MPV *8DNL (Downflow only) p WAIrtNINC FIRE OR EXPLOSION HAZARD. Failure to follow safety warnings exactly could result In death, serious Injury and/or property damage. - - Do not store or use gasoline or other flammable vapors and liquids In the vicinity of this or any other appliance. - - WHAT TO D0 IF YOU SMELL GAS • Do NOT try to Tight any appliance. • Do NOT touch any electrical switch; do NOT use any phone in your building. • Leave the building Immediately • Immediately call your gas supplier from a neighbors phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. -- Installation and service must be performed by a qualified Installer, service agency or the gas supplier. Intematlona/ Comfort Products, LLC Lewisburg, TN 37091 (06/03/2005) User: Please read all Instructions In the manual and retain these Instructions for future reference. 441 02 2011 00 Danger, Warning and Caution 2 Safety Rules 3 Combustion Air (Your Safety) 4 Indoor Humidity (Your Comfort) 5 Recognize safety Information. This is the safety-alert symbolZISL. When you see this symbol on the fumace and In instruction manuals be alert to the potential for personal injury. Understand the signal words DANGER, WARNING and CAU- TION. These words are used to identify levels of hazard serious- ness. The signal word DANGER Is only used on product labels to signify an immediate hazard. The signal words WARNING and CAUTIONwill be used on product labels andthroughoutthis manu- al and other manuals that may apply to the product. Signal Words DANGER - Immediate hazards which WILL result in severe per- sonal injury or death. WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death. CAUTION - Hazards or unsafe practices which MAY result in minor _pe .anal injury or product or property damage.- NOTE' is used to highlight suggestions which will result in en- hanced installation, reliability or operation. Signal Words In Manuals The signal word WARNING is used throughout this manual In the- - following manner. WARNING The signal word CAUTION is used throughoutthis manual in thefol- lowing manner. CAUTION Contents User's Information Manual.. >< About Your Furnace 5 Operating Your Furnace 7 Furnace Maintenance 8 Warranty 11 Danger, Warning and Caution Product Labeling Signal words are used in combination with colors and/or pictures on product labels. Following are examples of product labels with ex- planations of the colors used. Danger Label White lettering on a black background except the word DANGER which is white with a red background. Electric Shock Hazard Failure to observe could result in death, bodily injury andlor property damage. Turn oft all power before se vicing. Warning Label White lettering on a black background except the word WARNING which is black with an orange background. FIRE HAZARD '. Failure to observe could result in death, bodily injury !i andlor property damage. Use copper wire only Caution Label White lettering on a black background except the word CAUTION which Is black with a yellow background. CUTS HAZARD Failure to observe may result in bodily injury. Wear gloves and handle with care. 441 02 2011 00 r+ 4. User's Information Manual WARNING DEATH, PERSONAL INJURY AND /OR PROPERTY DAMAGE HAZARD Failure to observe and follow Cautions, Warnings and instructions could result In death, bodily Injury or property damage. Read this manual and follow Its Instructions and adhere to all Cautions and Warnings In the manual and on the furnace. Consult a qualified service agency for Installation, adjustment and maintenance. Safety Rules Your fumace is built to provide many years of safe and dependable service providing it is properly Installed and maintained. Howev- er,abuseand/or improper usecan shorten the Iifeofthefumaceand create hazards for you, the owner. A. The U.S. Consumer Product Safety Commission recom- mends that users of gas - burning appliances Install car- bon monoxide detectors. There can be various sources of carbon monoxide In a building or dwelling. The sources could be gas -fired clothes dryers, gas cooking stoves, water heaters, furnaces, gas -fired fireplaces, wood fireplaces, and several other items. Carbon mon- oxide can cause serious bodily injury and/or death. Car- bon monoxide or "CO" Is a colorless and odorless gas produced when fuel Is not burned completely or when the flame does not receive sufficient oxygen. Therefore, to help alert people of potentially dangerous carbon monoxide levels, you should have carbon mon- oxide detectors that are listed as complying with a stan- dard by a nationally recognized agency (e.g. ANSI/UL 2034- 2002, CSA 6.19 -01, or International Approval Ser- vices 6 -96) Installed and maintained in the building or dwelling (see Note below). B. There can be numerous sources of fire or smoke Inabuilding or dwelling. Fire or smoke can cause serious bodily Injury, death, and/or property damage. Therefore. In order to alert people of potentially dangerous fire or smoke, you should havefire and smoke detectorsthat are listed by Underwriters Laboratories Installed and maintained In the building or dwelling (see Note below). Note: The manufacturer of your furnace does not test any detec- tors and makes no representations regarding any brand or type of detector. C. To ensure safe and efficient operation of your furnace, you should do the following: 1. Thoroughly read this manual and labels on the furnace. This will help you understand howyourfumace operates and the hazards involved with gas and electricity. 2. The furnace area must be kept clear and free of combus- tible materials, gasoline, and other flammable vapors and liquids. 3. Do not use this fumace H any part has been underwater. A flood - damaged fumace is extremely dangerous. At- tempts to use the furnace can result In fire or explosion. Immediately call a qualified service agency to Inspect the furnace and to replace all control system parts, elec- trical parts, and gas controls which have been wet orthe furnace, If deemed necessary. 441 02 2011 00 4. Never block or obstruct the openings on the furnace, or any ducts that provide air to the furnace. Air must be pro- vided for proper and safe operation of the furnace for com- bustion and ventilation of flue gases. See the "Combustion Air (Your Safety) section of this manual. 5. Familiarize yourself with the possible air starvation sig- nals. Check the combustion air supply. Some models use air drawn from outdoors, See Figure 3. Other models and other appliances use combustion air from inside the struc- ture. Air starvation signals are given in the following Com- busBonAlr(YourSafetyr. section of this manual. If any of the signals are noticed, perform a combustion air check as shown in the following Combustion Air Checks section of this manual or call a qualified service agency. If you add weather stripping, storm windows, insulation, an additional fuel burn- ing appliance, or remodel the structure, a combustion air check MUST be accomplished after the addition 6. Maintain safety and servlce clearances from thefumace. These clearances are listed on the furnace rating plate. Keep the furnace area clean and free of combustible materials at all times. Never store gasoline, paint, aerosol cans, waxes, bleaches, dry cleaning fluid or items such as paper or rags near the furnace. 7. Examine thelurnace area when the fumace oraddltlonal Insulation Is added since some insulation materials may be combustible. Furnace must be kept free and clear of ex- posed or loose insulation materials in the area of Installation. 8.Should the gas supply tall to shut off or H overheating oc- curs, shut off the gas valve to the fumace before shut- ting off the electrical supply. Read the label on the front of the furnace and the Operating Your Fumace section of this manual for stets to tum off the fumace. 9.Famillarize yourself with alt controls. Make sure you know how to shut off the gas and the electrical power to the fur- nace. Read the label on the front of the furnace and the Oper- ating Your Furnace section of this manual for steps to start and tum off the furnace. If the furnace is to be shut down for an extended length of time (example; remodeling project), tum off both the gas and the electrical power. For safety, al- ways tum them off before performing service or maintenance on the furnace. 10. Establish a regular service and maintenance schedule. This will ensure efficient and safe operation of the furnace. It Is recommended that you have a quaked service agency perform a complete check on the furnace before each heat- ing season. See furnace Qualified AgencyChecksand Com- bustion Air Checks section of this manual. 11. Monthly Inspection. A properly adjusted gas furnace should not require deaning atfrequent intervals, but it should be inspected regularyto ensure safe and efficientoperation. A brief monthly Inspection is recommended that does not re- quire disassembly. Examine thefumace Installation to deter- mine that a. Checkthe return alyductconnection .The ductconnection must be physically sound, sealed to the furnace casing and must terminate outside the space containing the fur- nace. b. All flue gas carrying areas external to the furnace (i e chimney, vent connector) are dear and free of obstruc- tions. c. The vent connector is in place, slopes upward and is physically sound without holes or excessive corrosion. 1 d. (Upf low or downffow installations with duct connection at bottom only.) The physical supportof the furnace is sound withoutsagging, cracks, gaps, etc., around the base so as to provide an air seal between the support and the base. e. There should be no obvious signs of deterioration of the furnace. f. Check that the bumerflames are in go�d adjustment. To inspect the Main Bumer flames It will be necessary to re- move the lowered door on the front of the fumace, except for fumaces not having any louvers In the doors. The doors (no louvers) of these furnaces must remain installed (to prevent changes in flame appearance) while inspect- ing the Main Bumer flames through the view port in the door. Contact a qualified service agency at once If an abnormal flame appearance Is identified. Main Bumer Flame: Check for the following: • Stable and blue flames, See Figure 1. • Flames extending directly from bumer into heat exchanger. • Flames do NOT touch sides of heat exchanger. NOTE Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow tips. Main Bumer Bumer Face cie V i w ir* 10 -10 -78 • Check main bumer flames monthly. g. With the equipment shutoff valve turned OFF, remove the bumercompartmerd door of thefumaceto use aflashlight - to Inspect the visible parts of the burners and Igniter. Check for loose soot and give particular attention to ob- vious deterioration from corrosion orother sources. ifsoot or deterioration is found Inside the furnace, DO NOT OP- ERATE FURNACE; call a qualified service agency. h. lnspectthedrain fine and overflowline monthly (condens- ing furnace and/or air conditioning cooling coil attached to furnace). Combustion Air (Your Safety) WARNING CARBON MONOXIDE POISONING HAZARD Lack of combustion air could result In carbon monoxide gas which could cause death or serious bodily Injury. All fuel-burning appliances must be provided with enough fresh air for proper combustion and ventilation of flue gases. Some models use air from the space in which they are located, and other appliances In the same space may also be using Indoor air for ventilation and/or combustion. User's Information Manual , • a New materials and methods are being used in construction and re- modefingwhich resultin lowerenergycosts forheating and cooling. It may also mean your appliances may not be getting enough air for combustion and ventilation of flue gases. The use of exhaust fans, fireplaces, clothes dryers, and other appliances consume air or vent it to the outdoors. If the gas appliances or heating furnace can't get enough air, two conditions may result: 1. The appliances or fumace may produce carbon monoxide - gas. 2. The appliance may not vent flue gases properly. The follow- ing are signs that your appliances may not be getting enough air for proper combustion. Be aware of these signals; 1. Headaches- Nausea - Dizziness 2. Excessive humidity - heavilyfrosted windows or a moist "clammy" feeling In the structure. 3. Smoke from the fireplace won't draw up the chimney. WARNING CARBON MONOXIDE POISONING HAZARD. Carbon monoxide poisoning could result In death from asphyxiation or serious bodily Injury. If you experience headaches, nausea, or dizziness, carbon monoxide may be present. Leave the house Immediately and call your gas supplier. .; Combustion Air Checks If any of the above signals are noticed; perform a combustion air check or call a qualified service agency. If you add weather strip- ping, storm windows, insulation, an additional fuel buming ap- pliance, or remodel the structure, a combustion air check MUST be accomplished after the addition. - Make the Inspection as follows: 1. Close all doors and windows. If you have a fireplace, start a fire and wait until flames are burning vigorously. 2. Turn on all exhausting devices, such as: kitchen and bath- room exhaust fans and dryers (gas or electric). 3. Tum on all vented gas appliances, such as: heating equip- ment (includes any room heaters) and water heaters. 4. Wait ten (10) minutes for drafts to stabilize. 5. On appliances with adraft hood, check for spillage by holding a lighted match 2" from the draft hood opening. Reference Figure 2, which shows a water heater draft hood. A. Match flame pulls toward draft hood. This Indicates no spillage and that appliance is getting enough air for combustion. Retum exhausting devices and appliances to the condition in which you found them . 441 02 2011 00 • U Information Manual B. Match goes out or flame wavers away from draft hood. This indicates spillage and that appliance is not getting enough alr for combustion. WARNING CARBON MONOXIDE POISONING HAZARD. Carbon monoxide poisoning could result In death from asphyxiation or serious bodily Injury. Draft hood spillage means there Is not enough air for proper combustion and carbon monoxide may be present. Keep a window open (a minimum of 2 ") near the appliance until a permanent combustion air duct Is Installed. Contact a qualified service agency. If draft hood spillage is indicated: Check for plugged vent connectors and chimneys. Repair stoppage and test again. 2. If you have a fireplace, open a window or door near the fire- place and then check for spillage. If spillage stops, do not use the fireplace until you can supply fresh air by a permanent duct. 3. If you have kitchen and bathroom exhaust fans, tum them OFF and check for spillage. If spillage stops, do not use exhaustfans until you can supply fresh air by a permanent duct. Circuit breakers for fans should be turned off and marked as to why they are off. 4. Spillage means air starvation and that an outdoor eir dud or air Intake must be Installed to provide air directlyklhe area around the fumace. This duct or Intake MUST comply with lo- cal and state building codes or In their absence with the Na- tional Fuel Gas Code NFPA 54 /ANSI 2223.1 -2002 in the U.S., or the National Standard of Canada, Natural Gas and Propane Installation Code CSA B- 149.1 -00 In Canada. Indoor Humidity (Your Comfort) Relative humidity is Important to your health. Proper humidification helps cut down incidences of respiratory Illness. Air that is too wet may damage the building structure. Air that is too dry Is uncomfort- able. A quick way to test for proper humidity Is as follows: 1. Look for frequent fogging or excessive condensation on the inside of windows. This indicates the Indoor humidity level Is too high for outdoor weather conditions. 2. Drop three ice cubes into a glass of water and stir. If, within three minutes, moisture does not form on the glass, the air is too dry and a humidifier would be beneficial. (Do not perform this test in the kitchen, cooking vapors may produce inaccu- rate results.) A good relative humidity is one just high enough to barely start con- densation along the lower edges or lower comers of the windows, when It is cold outside. More than that can be damaging. If the humidity Is too high, try these suggestions to lower the humid- 1. kV: 1. Reduce setting or discontinue use of humidifier. 2 Use range and bathroom exhaust fans while cooking and bathing. Open a door or window fora few minutes to bring in cool drier air. 3. Cook with pans covered. 4. Take shorter baths or showers with cooler water. 441 02 2011 DD 5. Install afresh air intake duct. Cold, dry air brought in from out- side to the fumace area lowers the indoor humidity level. 6. Have appliances checked. A malfunctioning appliance can contribute water vapor to the structure. 7. If the problem continues, consult a heating contractor about adding a heat recovery ventilator orair -to -air heat exchang- er. About Your Furnace Figure 3 or Flgure 4 shows the location of the components in the fumace. Circulating Air Blower The blower circulates room air through the fumace, air ducts, and Intothe rooms of the structure. The blower can be set at thetherno- stat for automatic or manual operation. In manual mode the blower operates continuously. In automatic, the blower does not come on until a preset time after the gas valve is energized. When the struc- ture reaches the temperature set on the thermostat, the furnace will shutoff. The blowerwill continue to run until thefumace cools down. Thermostat There are many types and styles of thermostats. Most thermostats control both heating and cooling functions and have a Fan Switch with AUTO and ON settings. On AUTO, the Circulating Air Blower will cycle on/off with the fumace on the heating speed unless a call for cooling Is initiated. Blower speed will correspond to the mode of operation of the furnace. If the Fan Switch is positioned to ON the blower will run continuously. In addition some thermostats are programmable with multiple set backs. The set backs can be pre- programmed to lower or raise the temperature automatically. Be sure to become familiar with your thermostat Rating Plate The rating plate contains important information for the servicetech- nician and lists the complete model, manufacturing and serial num- bers. You should always provide all these numbers when requesting parts or If you need service. See Figure 3, Figure 4 or Figure 5 for rating plate location. Door Interlock Switch All the electrical power for the fumace goes through the door inter- lock switch. The Interlock switch kmterrupts electrical power to the furnace when the blowerdoor Is removed. The furnace will notoper- ate until the blower door Is reinstalled. Furnace Control The fumace control provides power to the circulating air blower to keep It on until the fumace cools down. The fan off -delay setting can be adjusted If the fan remains on long enough that cool drafts are felt in the room after the furnace shuts off. The off-delay is set by moving a set of switches (2- stage) or jumper (1- stage) on the control. The Wiring Diagram located on the inside of the blower door shows the various delay combinations. Refer to Figure 3 or Figure 4 for location of the control. • If you are unsure how to set the Off-delay Control, contact a Quali- fied Service Agency. Component Locations for Four Position 90+ Furnaces Furnace Vent Pipe (Vent Pipe Connections through Side Panel on Some Models Manual Equipment Shutoff Valve Vent Pipe Grommet Ignitor & Flame Sensor (not shown) Vent D Fitting Combustion Blower 1 /2 1.0. Vent Pipe Drain Hose % I.D. Transition Box Drain Hose Door interlock Switch Condensate Trap Diagnostic ught Furnace Control Rating Plate Representative drawing only, some models may vary In appearance. v Air intake Pipe (Required only for Direct -Vent Furnaces) Primary Heat Exchanger Furnace Main Gas Control Valve Secondary Heat Exchanger Pressure Switches (some models have one) Plastic Transition Box Circulating Air Blower 25- 24 -78 -1 ►° ComponentLocations for H it r.,��v 80+ Furnac (4- Position Pressure Switch Venter (Some models have one) Ignitor Flame Sensor (not shown) Furnace Control Rating Plate Heat Exchanger Circulating Blower Motor Diagnostic Light Representative draMiq ppr4 some models may v yj peerance. Manual Equipment Shutoff Valve Drip Leg Circulating Blower 25-24 -79-1 User's Information Manual .. r Component Locations for 80+ Furnaces (Downfiow) Circulating Circulating Blower Blo Motor Heat Exchanger Manua Equipment Shutoff Valve Drip Leg Rating Plate on inside of casing Furnace Control Venter Ignitor & Flame Sensor (not shown) Main Burners 25- 24- 20a -1D Representative drawing only, some models may vary h appearance. Diagnostic Light Fumace n Gas Control Valve 441 02 2011 03 1 U ser ' s Information Manual Set the room thermostat slightly above room temperature. This will automatically signal the fumace to start. The Inducer motor will start, and the hot surface Igniter will have an orange glow. After about 32 seconds (from the call for heat at the thermostat), the gas valve permits gas to flow to the main bumers where It is ignited. When the flame is firmly established, the igniter shuts off. Hot flames begin to warm the fumace's heat exchanger. After a time delay of 30 seconds (45 seconds for low -stage on two -stage fur- naces) the fumace blower is switched on. NOTE: If the main burners fail to ignite, the furnace control system will go through 3 more ignition cycles. Then, If burners fail to Ignite, the system will lockout. If lockout occurs, or the blower doesn't come on - shut down your furnace and call a Qualified Service Agency for service. Pressure Switch The fumace is equipped with one or more pressure switches to shut down the fumace under various flue conditions. The switches are connected to the furnace by factory supplied tubing. Operating Your Furnace Keep the blower access door and all access panels in place except for Inspection or maintenance. Before starting your fumace be sure you read and understand all of the procedures In this manual. Check to make sure the fumace filter is clean and correctly Installed. WARNING CARBON MONOXIDE POISONING HAZARD Failure to provide adequate combustion and ventilation air could result In death and/or personal Injury. Provisions for combustion and ventilation air must be provided for In accordance with Installation Instructions supplied with fumace. Starting The Fumace See Figure 6 for an illustration of the gas control valve. 1. Tum the thermostat to Its lowest temperature setting or to OFF If equipped with a System Select Switch. 2. Tum OFF all electric power to the fumace at the disconnect switch or circuit breaker. 3. Remove the bumer compartment door by removing the two(2) screws securing the door in front and lifting the door up and outwards. Removing the doorwiil expose the gas control valve knob. 4. Rotate the gas control valve knob colckwlse ry to OFF See Figure 6. 5. Waft five (5) minutes to clear out any gas. If you then smell gas, STOP! Follow the safety information on the cover of this manual. If you do not smell gas, go to the next step. 6. Rotate the gas control valve knob counterclockwise c - to ON. 7. Reinstall all doors. 8. Tum ON all electrical power to the fumace. 441 02 2011 03 9. Set the thermostat to the desired temperature and the Sys- tem Select Switch to HEAT. The fumace will activate an igniter which lights the main burners. Turning Off The Furnace Set the thermostat to the lowest temperature setting or set System Select Switch to OFF, if so equipped. Should overheating occur or the gas control valve fail to shut off, shut off the manual equipment shutoff valve to the furnace before shutting off the electrical supply. Extended Shutdown 1. Set thermostat to lowest temperature setting or set thermo- stat System Select Switch to OFF, if so equipped. 2. Tum Manual Equipment Shutoff Valve for fumace to OFF position (at right angle or 90° to gas line). 3. Remove the bumer compartment door by removing the two (2) screws securing the door in front and lifting the door up and outwards. Removing thedoorwill exposethegascontrol valve knob. 4. Tum OFF electric power to the fumace at the disconnect switch or circuit breaker. (May be left ON for set -back type thermostat with batteries, provided thermostat has system select switch placed in the OFF position.) 5. Rotate the gas control valve knob clockwise . v to OFF. See Figure 6 6. Reinstall all doors. Honeywell Gas ControtVaive WWI Knob INLET Single Stage 25- 24 -94 -1 L P Model Furnaces A WARNING FIRE OR EXPLOSION HAZARD Failure to detect and stop gas leak could result In death, bodily Injury, or property damage. Propane gas Is heavier than air. Leaking gas can settle In low areas such as crawl space. If you suspect the presence of gas, follow the Instructions on the cover of this manual. If your LP. (liquefied petroleum) gas fumace is installed in an exca- vated or low lying area, we recommend that you contact your LP. gas supplier about installing awaming device thatwould alertyou of a gas leak. Frozen Water Pipe Hazard CAUTION FROZEN AND BURST WATER PIPE HAZARD. Failure to protect against frozen pipes may result In burst water pipes, and/or serious property damage. Furnace may shut down. Do not leave your home unattended for long periods during freezing weather without turning oft water supply and draining water pipes or otherwise protecting against the risk of frozen pipes. Your fumace is designed solely to provide a safe and comfortable living environment. The furnace is NOTdesigned to ensure thatwa- ter pipes will not freeze. It is equipped with several safety devices that are designed to tum the furnace off and prevent it from restart- ing in the, event of various potentially unsafe conditions. If your furnace remains off for an extended time, the pipes In your home could freeze and burst, resulting In serious water damage. If the structure will be unattended during cold weather, you should take these precautions. 1. Tum off the water supply to the structure and drain the water lines If possible and add an antifreeze for potable water to drain traps and toilet tanks. Open faucets In appropriate areas -or- 2. Have someone check the structure frequently during cold weatherto make sure itiswarmenoughto preventpipesfrom freezing. Instruct them to call a qualified service agency to call to provide service, 11 required. -or- 3. Install a reliable remote sensing device that will nobly some- body of freezing conditions within the home. Winter Shutdown (90+ Furnaces) If you go away during the winter months and do not leave the heat on in your home, the plastic transition box and the condensate trap on the fumace must be protected from freeze damage. (See Figure 3) 1. Disconnectthe 2" 1. 0. rubberhosefrorrttheventdrain (or tee) that is located downstream of the combustion blower. User's Information Manual, . • Insert a funnel into the hose and pour four (4) ounces of sani- tary type (RV) antifreeze into the condensate trap. Recon- nect the 1 /2" I.O. rubber hose to the stub on the vent drain fitting. Secure with the hose clamp. 2. Disconnect the 5 /8" I.D. rubber hose from the condensate trap. Insert afunnel into the hose and pour four (4) ounces of sanitary type (RV) antifreeze into the plastic transition box. Squeeze the hose together near the end and quickly recon- nect the 5 /8" I.D. rubber hose to the stub on the condensate - trap. Secure with the hose clamp. When you retum home, yourfumacewill bereadytostart, as it is not necessary to drain the antifreeze from the furnace. Furnace Maintenance Have your furnace Inspected and serviced on an annual basis (be- fore the heating season) by a qualified service agency. Labeling WARNING FIRE OR EXPLOSION HAZARD Wiring errors can cause Improper and dangerous operation that could result In death, bodily Injury, and/or property damage. Label all wires prior to disconnection when servicing controls. Verify proper operation alter ser- vicing. Only qualified service agencies should attempt electrical service. - Pressure Switches During regular yearly maintenance, check for cracks in any tubes on the pressure switches. WARNING ELECTRIC SHOCK HAZARD Failure to disconnect electricity could result In death or bodily Injury. Turn off electrical power to furnace before performing any maintenance or removing panels or doors. - Air Filters /Monthly The air filter(s) should be inspected at least monthly and cleaned or replaced as required. There are many types of fitters that are commonly used. Washable filters (constructed of alumi- num mesh, foam, or reinforced fibers) may be cleaned by soak- ing In mild detergent and rinsing with water. The fiberglass disposable type should be REPLACED before It becomes clogged. Other filter types should be serviced in accordance with the manufacturer's recommendations. Remember that dirty filters are the most common cause of inad- equate heating or cooling performance. Replacement Filters If the filter is not located at or within the furnace, ttshould be located somewhere in the return-air duct system. The recommended sizes and types of filters,that may be used with yourfumaceare based on the furnace's heating gas input rate (and cooling system capacity, if so equipped). 441 022011 00 a oder; Information Manual Replacementfilters should beofthe sametypeand size as the ongi- nal filters, to ensure adequate airflow and filtering. A disposable low velocityfiltercan be replaced with awashable high velocltytype. Do not replace a high velocity filter with a disposable low velocity fitter, except as permitted below. If acleanable (high- velocity) filter(s) Is to be replaced with adispos- able (low-velocity) fitter(s), the airflow area of the filter(s) must be doubled Q.e., a second fitter of the same size must be Installed so that only half of the air goes through each fitter). Asecond retum -air duct to the fumace may be required in which to install the second filter. Modification of a furnace Installation shall comply with the lo- cal installation code and the furnace installation instructions, and shall be made only by a Qualified Service Agency. NOTE: Some filters are marked with an arrow to Indicate the proper directionofairflowthroughthefllter. Thealrflowdlrec- Von will be towards the blower motor. Make sure filter is Installed correctly. Filter Replacement - Upfiow The filter may be installed Inside the bottom of the fumace blower compartment, orthefllter(s) rack maybe Installed underthefumace or on either or both sides of the fumace. A plastic end cap(s) Is in- serted In the filter rack(s) after the ftlter(s) is installed. The end cap keeps air from escaping around the open end of the fitter rack. See Figure 7 and Figure 8 for side and bottom locations. Rack end cap Is similar for bottom mounted fitter rack. Filter rack(s) attached to the outside of the furnace is made so the filter simply slides out one end for removal. A CAUTION RISK OF REDUCED FURNACE LIFE Use of excessively dirty and/or restrictive air filters may Increase fumace operating temperatures and shorten the life of the fumace. Filters specified for the furnace are rated at a maximum of 600 FPM air velocity and sized for the fumace's airflow rate. Replacement filters must be of equivalent type, size, and rating except as described below. Disposable, low - velocity filters may be used to replace washable, high - velocity filters, providing they are sized for 300 FPM or less. If you are uncertain of the type of replacement filter to use, consult the fumace installer or a qualified service agency for assistance. Filter Replacement - Bottom or Side Mounted Filter Rack Outside Furnace 1. Tum OFF electric power to fumace. 2. Remove the end cap from the filter rack. 3. Slide the filter out of the filter rack. See Figure 7. 4. Inspect the fllter(s) and replace or clean washable types. If fitter Is aluminum mesh It should be recoated with fitter coat- ing spray. 5. Reinstall the end cap In the fitter rack. 6. Tum on electric power to fumace. 44102201100 Filter Rack Outside Furnace Filter Replacement - Bottom Mounted Filter Inside Furnace, 1. Tum off electric power to furnace. 2. Remove blower door. 3. Slide filter straight out toward you. See Figure 8. 4. Inspect the fitter(s) and replace or clean washable types. If fitter is aluminum mesh It should be recoated with filter coat- ing spray. 5. Replace blower door. 6. Tum on electric power to furnace. Bottom Mounted Filter fntlde Furnace Filter Replacement - Horizontal and Downflow *SMPN/L (Not *SDNL) The filter may be installed at the Inlet end of the blower compart- ment, either inside or outside the furnace. Side Inlet filter locations are not permitted for horizontal or downflow applications. Filter Replacement -- Downflow *SDNL Two filters are supplied with all *8DNL downflow models. (See to Figure 9) Refer to note for proper size. The filters are installed through the top of the downflow furnace from the right side. To re- move filter, refer to Figure 9 for the following steps. NOTE: Two (2) 16' x 18" cleanable high - velocity filters are recom- mended.AVONLdownfiow furnace with airflow upto1200ctmis permitted to replace the 16' x 18' cleanable high - velocity fitters with two 16" x 18" disposable fitters. 1. Tum OFF power to fumace. 2. Remove compartment door. 3. Reach up above right side of blower, and lift dirty filters out of rack at top of furnace. 4. Straighten up filters and pull straight down at side of blower. Pull out through right side of door opening. 5. Inspect the filter(s) and replace or clean washable types. If filter is aluminum mesh, It should be recoated with filter coat- ing spray. 6. Reinstall the filters in the filter rack. 7. Reinstall blower compartment door. 8. Tum ON electric power to the furnace. Downflow Filter Replacement *8DNL Right Side Qualified Service Agency Checks When the furnace is being inspected for condition and operation have the Qualified Service Agency check the following Items. 1. Check allfluegas passages Including main and pilotbumers, heat exchanger, and vent. 2. Check electrical wiring and connections. External Filter Rack User's Information Mentgal, A plastic end cap is inserted in the filter rack after the filter is installed. The end cap keeps air from escaping around the open end of the filter rack. See Figure 7 for removal of fitter. Filter racks attached to the furnace are made so the filter simply slides out one end for removal. 1 Tum OFF electric power to fumace. 2. Remove the end cap from the filter rack. 3. Slide the filter out of the filter rack. 4. Inspect the filter(s) and replace or clean washable types. If filter is aluminum mesh it should be recoated with filter coating spray. 5. Reinstall the end cap in the filter rack. 6. Tum fumace on. Internally Mounted Filter 1. Tum OFF power to furnace. 2. Remove blower door. 3. Slide fitter straight out toward you. (See Figure 8.) 4. Inspect the fitter(s) and replace or clean washable types. If fitter is aluminum mesh it should be recoated with filter coating spray. 5. Replace blower door 6. Tum on electric power to furnace. Lubrication The blower motor and the combustion air blower are prelubricated by the manufacturer and DO NOT require oiling. 3. Check supply and return air ducts for leakage, blockage and connections to fumace. 4. Check circulating air blower wheel and motor. Clean them if required. 5. Perform an operational checkout on the fumace to be sure safety controls function and that furnace operates properly. For additional information, the Qualified Service Agency can consult the installation instructions for the furnace. 441 02 2011 00 Recommended Filter Sizes furnace Size Heating Input 1000 x Btuh Nominal Air Flow Cubic Feet per Minute (CFM) Recommended Filter Sizes Sq. In. Surface Area/Nominal Size (Inches) Disposable Filters Cleanable Filters 50 - 800 -900 500 or 20 x 25 350 or 14x25 50, 75, and 100 1100 -1300 350 or 14x25 (2Req.) 350 or 14x25 50, 75, 100, and 125 1300 -1500 400 or 18x 18 (2Req.) 400 or 16x 18 80, 100, and 125 1500 -1700 500 or 20 x 25 (2 Req.) 500 or 20 x 25 125 1900 -2100 800 or 20 x30 (2 Req.) - 500 or 20 x 25 150 2300 -2500 800 or 20x 30 (2 Req.) 720 or 24 x30 1. Tum OFF power to fumace. 2. Remove compartment door. 3. Reach up above right side of blower, and lift dirty filters out of rack at top of furnace. 4. Straighten up filters and pull straight down at side of blower. Pull out through right side of door opening. 5. Inspect the filter(s) and replace or clean washable types. If filter is aluminum mesh, It should be recoated with filter coat- ing spray. 6. Reinstall the filters in the filter rack. 7. Reinstall blower compartment door. 8. Tum ON electric power to the furnace. Downflow Filter Replacement *8DNL Right Side Qualified Service Agency Checks When the furnace is being inspected for condition and operation have the Qualified Service Agency check the following Items. 1. Check allfluegas passages Including main and pilotbumers, heat exchanger, and vent. 2. Check electrical wiring and connections. External Filter Rack User's Information Mentgal, A plastic end cap is inserted in the filter rack after the filter is installed. The end cap keeps air from escaping around the open end of the filter rack. See Figure 7 for removal of fitter. Filter racks attached to the furnace are made so the filter simply slides out one end for removal. 1 Tum OFF electric power to fumace. 2. Remove the end cap from the filter rack. 3. Slide the filter out of the filter rack. 4. Inspect the filter(s) and replace or clean washable types. If filter is aluminum mesh it should be recoated with filter coating spray. 5. Reinstall the end cap in the filter rack. 6. Tum fumace on. Internally Mounted Filter 1. Tum OFF power to furnace. 2. Remove blower door. 3. Slide fitter straight out toward you. (See Figure 8.) 4. Inspect the fitter(s) and replace or clean washable types. If fitter is aluminum mesh it should be recoated with filter coating spray. 5. Replace blower door 6. Tum on electric power to furnace. Lubrication The blower motor and the combustion air blower are prelubricated by the manufacturer and DO NOT require oiling. 3. Check supply and return air ducts for leakage, blockage and connections to fumace. 4. Check circulating air blower wheel and motor. Clean them if required. 5. Perform an operational checkout on the fumace to be sure safety controls function and that furnace operates properly. For additional information, the Qualified Service Agency can consult the installation instructions for the furnace. 441 02 2011 00 INTERNATIONAL COMFORT PRODUCTS LIMITED WARRANTY CERTIFICATE For Cooling & Heating Products SAVE THIS CERTIFICATE. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province. If your unit needs servicing, contact a qualified dealer or qualified service agency of your choice. When requesting service, please have the model and serial number from each unit in your heating and/or cooling system readily available. If your dealer needs assistance, the distributor is available to provide support and we, In tum, support its efforts. Ft in the installation date and model and serial numbers of the unit in the space provided below and retain this Limited Warranty for your files. GENERAL TERMS Subject to the conditions and limitations stated herein, during the tens of this Limited Warranty, we will provide a replacement for any functional component part (as defined below) of your unit that fails dueto defect in materials or workmanship. Theterm of this Limited Warranty is five years from Installation on Residential Products and one year from Installation on Commercial Products or applications. Except as otherwise stated in the 'Additional Terms' seection, this Limited Warranty covers only the original purchaser and subsequent transferees, and only while the unit remains at the site of the original Installation (except for mobile home Installations), and only H the unit Is Installed Inside the continental United States, Puerto Rico, Alaska, Hawaii or Canada In addition, the Limited Warranty applies only t the unit is Stalled and operated in accordance with the printed instruction accompanying the unit, and In compliance with all applicable Installation and building codes and good trade practices. As used in this Limited Warranty, installation' means the original Installation of the unit THERE ARE EXCEPTIONS to this Limited Warranty as described on the reverse side of this page. All replacement parts will be warranted for the unused portion of the warranty coverage period on the unit The partto be replaced must be returned by the dealer to a dlsbiWaorthat sells products for International Comfort Products, in exchange for the replacement part. In lieu of providing a replacement part, we may, at our sots option, refund to you an amount equal to the distributor's component purchase price from us, or provide to you a credit equal to that amount to be applied toward the purchase of any new unit that wedistribue. If a credit fora new unit Is gtven in lieu of a replacement part, the rating platefrom the unit being replaced must be submitted on a warranty claim, and your dealer must make the unit being replaced available o our distdbutoror disposition. As a condition to warranty coverage, the unit must receive yearly maintenance, as described in the owner's manual, by a dealer. Satisfactory proof ofyearly service by a dealer may be required. 'Functional component parts" include only thefollowing: blower motor, unit- mounded sensors & timers, condenser motor, evaporator coil, condenser colt, condenser fan, capacitor, transformer, single -phase strip heat elements, expansion device, reversing valve, solenoid valve, service valve, electronic and electro- mechanical control board, Ignitor, Ignition module, draft inducer assembly, bumer pilot, gas valve, gas orHices, Unit control, pressure switch, relays/sequencer and contactors, weing harness, restrlctor, muffler, transition boxes, blower wheel, Interlock switch, crosslighter, pilot shield, gas & oil burners, di pump assembly, drain pans, accumulators and factory Installed driers, strainers and condensate drain tubes traps. This Limited Warranty DOES NOT COVER any labor, material or non-functional components such as, exterior panels, refractory/combustion chambers, dl nozzles, refrigerant, refrigerant Inspection and refrlgerar t eclaiming, freight and/or handling charges associated with any repair or replacement and such charges will be your responsibility. -' - To establish the Installation date for any purpose under this Linked Warranty, you must retain the original records that can establish the Installation date of your unit If you do not provide such documents the start date of the term of thls limited Warranty will be based - upon the date of unit manufacture, plus thirty (30) days. In establishingthatthe required yearly service has occurred, youmustfumish proof of yearly service by aqualffled service agency. This Limited Warranty does not cover. (a) failure or damages caused by accident, abuse, negligence, misuse, lot, lie, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, a any other damaging chemicals (other than those found M a normal residential environment) (c) damages caused by an unauthorized alteration or repair of the unit affecting its stability or perforniturce KO failure or damages caused by improper matching or application or theunit' scomponents (e)damagescausedbyfalingo provide proper maintenance and service to the unit In accordance with this Limited Warranty Certificate and the printed instructions originally provided with the unit (f) any expenses incurred for erecting, disconnecting, or dismantling the unit (g) parts or supplies used In connection with service or maintenance, such as refrigerant, refractory chambers, oil nozzles, fitters, or belts (h) damage, repairs, in operation or inefficiency resulting from Sly installation or application (1) electricity or fuel costs or I creaseIll electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat m units which have not had the required yearly maintenance described elsewhere M this limited warranty. In no event shall we be liable for any Incidental, consequential, or special damages or expenses In connection with any use or failure of this unit. WE HAVE Nr1 TRIAD F DO NOT MAKE. AND HEREBY DIRCLAIM ANY IMPLIED CONDR1r1N OR IMPLIEDWARRANTY FfITIFSS FOR A PARTICULAR USE OR PURPOSE. AND ANY IMPLIED CONDmON OR IMPLIED WARRANTY OF MERCHANTABILITY. TO THE FIILLEST • a • = _ , ; • a ; •; • 11 4 . 9 _, 1, 1 • I. I. L, 11 • , _..1618 CFR 1FICATF No one Is authorized to change this Linked Warranty or to create for us any other obligation or lability in connection with this unit Any implied warranties that are not dlsclaimable shall last only for the tam of the express warranty contained herein. Some states and provinces do not allow the exclusion or limitation of Incidental or consequential damages or do not allow limitation on how long an Implied warranty or condition fasts, so the above Imitations or exclusions may not apply oyou. The provisions obtta Unified Warranty are in addition nand note modification of or subtraction from any statutory warranties and other rights and remedies provided by law. Please refer to reverse side of this page for additional terms. Model No. Serial No. - Date Installed USA: International Comfort Products , LLC • 850 Heil -Quaker Avenue • P.O. Box 128 • Lewisburg, Tennessee 37091 • (931- 270 -4100) CANADA International Comfort Products division of UTC Canada Corporation • 6060 Burnside Cast, Unt 1, Mississauga, Ontario L5T 215 (905- 795 - 0113). Manufacturers of Airquest, Arcoaire, Clare, Comfortmaker, Denson, Heil, Kesprite, Lincoln, Tempstar, ICP Commercial and other quality brand name private label products. Part No. 401 06 1010 25 (Orig. 1/1/2005) Effective for units installed on or after 1/1/2005 ADDITIONAL TERMS FOR RESIDENTIAL APPLICATIONS ONLY The Additional Thus for the components listed below are in addition to, and subject to, the General Terms on the reverse side of this page. Warranty coverage is limited to parts that fall doe to defect in materials or worlmanship during the specified term. PREMIUM OUTDOOR AIR CONDITIONERS, HEAT PUMPS & PACKAGED GAS ELECTRIC UNITS Model Series: TCA4. TXA4. TCH4. HAC4. HXA4 HHP4. CAC4 CXA4 CHP4. TCA2. TXAP. Tt:H2 1XH2 HAC2. HXA2 HHP2 HXH2. CAC2, CXAP. CHP2. CXH2. PA95. PAPC. PHAD. PYMC. PGAD, PGME: If the heat exchanger or the compressor fails within 5 years from the date of installation a comparable ICP replacement unitwill be provided. The outdoor unit must be installed with a matching ICP indoor coil or air handler. This additional limited warranty runs only to the original purchase, and lasts only as long as the original purchaser I Wes in the hone where the outdoor unit is Installed. It is not transferableto any subsequent owner. Proof of installation date will be required. The remaining balance of the original units warranty will be transferred to the replacement unit. CENTRAL GAS & OIL FURNACE HEAT EXCHANGERS* Gas Model Series: CSMPV. HOMPV. T9MPV. CSMPT, H9MPT. T9MPT. C9MPD. H9MPD.T9MP; Limited Lifetime Warranty on heat exchangers. If a heat exchanger on one of these furnaces fails due to defect inthe part, we will provide areplacement part or, at our option, credit toward the purchase of a new furnace manufactured by us. This additional Limited Warranty pins only to the original purchaser, and lasts only for as long as the original purchaser Ives in the homewherethe furnace is initially Installed" It Is nottransferableto any subsequent owner. If the furnace was not installed In the home owned by the original purchaser, if the original purchaser sells the home to a subsequent owner, or if proof of original purchase cannot be provided, then the limited warranty Is only for 20 years from the date of original installation. Gas Model Series• TBMPV HBMPV CBMPV TEMPT HB CBMPS A replacement heat exchanger will be provided for any heat exchanger that fails In one of these fumaces due to defect for 25 years from the original date of installation. Gas Model Series' TBMPN. HBMPN. CBMPN, TRMPL HBMPL CBMPL TBDNL HBDNL CBDNL NBMPN. N8MPL N9MP1. N9MP2: A replacement or heat exchanger will be provided for arty heat exchanger that fails in one of these furnaces due to defect for 20 years from original date of re Oil Model Series: OLRi105.18n.182). OCF. OLF OUR NOLF. NOUF, OLD. OHB. 01311. FLO. MBO. LBO. NOMF: Limited Lifetime Warranty on heat exchangers. If aheat exchanger on one of these furnaces fails due to defect in the part we will provide a replacement part or, at our option, credit toward the purchase of a new furnace manufactured by us. This additional Limited Warranty runs only to the original purchaser, and lasts only fares long as the original purchaser lives in the home where the furnace Is initially Instated** It Is not transferable to any subsequent owner. t the furnace was not Installed in the home of the original purchaser, If the original purchaser sets the home to a subsequent owner, or if proof of original purchase cannot be provided, then the tinted warranty Is only for 20 yeas from the date of original installation. ADDITIONAL TERMS FOR OIL FURNACE APPUCATIONS ONLY 1) 01L BURNERS - A replacement for 5 years from date of original Installation for 011 Burner Parts. 2) OPTIONAL ACCESSORIES AND FUNCTIONAL PARTS: A replacement for 5 years from date of original Installation. (Refractory and oil nozzles not Included) PACKAGED GAS/ELECTRIC UNIT HEAT EXCHANGERS Model series: PC F. GPFM. PCT. GPCM. PGA::: PGMD. A replacement heat exchanger for 10 yews from original date of Installation. Model series: PGS. GE$M$ replacment beat exchanger for 15 yeas from original date of installation. Yodel series: PGAD. PGME: A replacement heat exchanger for 25 years from original date of installation. COMPRESSORS:* 1) Premium Model Units: HACO. HAC2. HAC4. CACO CAC2 CAC4. KACO TCAO TCA2. TCA4. HHPO. HHP2. HHP4 CHPO. CHP2. CHP4, TCHO. TCH2. TCH4. HXA2. TX/1Z CXA2. HXA4. TXA4. CXA4. CXH2. TXH2. HXHP PGME. PYMC. PHAD. PGAD. PA95. PAPC. PAK. APK. and standard models NAC2. NHP2: To the original purchaser a replacement compressor for 10 years from original date of installation, only tithe unit is installed with matched coils of the same nominal tonnage regardless of manufacturer and in accordance to factory recommendations. This limted 10-year warranty Is not transferable to any subsequent owner. _ .. 2) Ail Other Mndels: Alr Conditioners. Heat Pumps. & Combinatinn Cris/Electric Units: NACO. NHPO. AO. A2. HO. H2. PGF PCC. GPFM, • A replacement for 5 yews from date of original installation, only if. (A).. air conditioner condensing units are matched with evaporator coils of the same nominal tonnage and in accordance to factory recommendations, or (b) heat pump condensing units are used with matched coils, unless written approval to do otherwise Is obtained from manufacturer. - - ADDITIONAL TERMS FOR COMMERCIAL PRODUCT OR APPUCATIONS ONLY For purposes of this warranty a commercial product or application Is one In which: the product hasover5tons nominal coding capacity, or Isdeslgnedfor operation with 3 phase electrical power,or Is Installed In a commercial establishment such as a beautyorhalr salon,hosptal, school, restaurant, church, hotel etc.. 3 -Phase Models: PGF, GPFM, GPF, PGAD, PGME, PGS, PGMG, PGMF, PGS, GPSM, PGE, APE, PAE, PAS, PALO, PAS, PAP, APFM, APF, PHB, PHE, PYMO, HPB, PHS, CAC, ACC, CAE, ACE, CHC, HCC, CHE, HCE: The additional Menus of the components listed below are In addition to and subject to the General lkrmr on the reverse side of this page 1) GAS FIRED HEATEXCHAIJGERS(ALL MODELS, /accept PGS, GPSM3to5Ton ):*Areplacementfor10 years from dated original installation. a) NOTE: PGS, GPSM 3 to 5 Ton Models:* A replacement for 15 years from date of original installation. 2) COMPRESSORS (ALL MODELS):* A replacement for 5 years from date of original installation. 3) OPTIONAL ACCESSORIES AND FUNCTIONAL COMPONENT PARTS (ALL MODELS):* A replacement for 1 year from date of original installation. 4) COMMERCIAL OIL MODELS: OLR21O, OLR350, OTP210, AMT3, A1114, AMP3: Ten(10) Year limited Warranty on heat exchangers. *To recelae advantage of your limbed t ananfy you must provide proof of yearly service by a qualifiedser4a agency. * To receive advantage of your warranty, you must resin gte original records lhatcattestabfshtheInstallation date and proof of purchase of the unit _ ' a,. as • ' is ' ' uD ' a. Je . a :b MINI SPLITS: HMC, HMH Compressors are warranted or (5) years from date of original Installation and all other functional components are warranted for (1) year. R ED FOR CODECOMPLIAN a000nn MAR 14 Z006 4;0. _. E"JILD '= nnrr `�`�Y1011TICs0� Warning: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier. NU! caw P armr t I\In. For Your Safety: Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. What To Do If You Smell Gas: • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. Installation Operation & Maintenance B-Series DV -2 Gas Fireplace B34DV -2 B38DV -2 crrY fl� MAR 0 7 2006 PERMITCEN - 1EN An VQ r Safety N otice: Glass doors on gas fireplaces are extremely hot while the fireplaces is on and remain hot even after the fireplace has been turned off. Safety screens are available and can reduce the risks of severe burns. Please keep children away from the fireplace at all times. m Check local codes and read all instructions prior to installation. ■ Leave this manual with the owner. B- Series DV -2 Gas Fireplace able Of_COnteats Introduction 2 Thank You for choosing a Montigo Gas Fireplace. Installation Installing and Framing the Fireplace 3 Installing the Gasline 4 The Remote Switch 5 Direct Vent Installation 4 General Venting Requirements .4 Terminations 5 Top Vent Venting Runs 6-8 Rear Vent Venting Runs 9-10 Finishing around the fireplace Facing 11 Mantels and Surrounds 11 z 1 V)33-E ktie.T! IT - iNinrrg 12 ,hate l g Optional Fans 12 300S C u nAn Removing and Installing the Door 13 s "= Pbsdioning the Logset 13 '��') �c(n :: o-. I V 17 Operati • "' 14-17 Maintenance 17 -18 Warranty 19 Appendix A. Termination Locations 20 Spare Parts 21 Page 2 CAUTIONS Due to its high operating temperatures, the appliance should be located out of traffic & away from furniture and draperies. II Children and adults should be alerted to the hazards of the high surface temperature, which could cause bums or clothing ignition. II Young children should be carefullysupervised when they are in the same room as the appliance. • Clothing or other flammable materials should not be placed on or near the appliance. Cliiinonrwo. Introduction About this Fireplace: The B -Series DV-2 is a dual bumer fireplace with glowing embers. The fireplace is available in three models, and in top or rear vent for each model. Is rated for Natural Gas at 16,000 BTUIH (5.28 Kilowatts) Input or ;t 8,000 BTU /H (5.28 Kilowatts) Input • B3012;,joagl Pilot. • B34DR -2; Rear Vent, Millivolt Pilot. ; i ■ ■ • ■ • B34DT -2 -I; Top Vent, Intermittent Pilot (HSI); < T , ■ 6340R -2 -I; Top Vent, Intermittent Pilot (HSI): " " ' • ■ B34DT -2-A; Top Vent, Electronic Ignition (Amedcan Flame).., e _ `, • B34DR -2 -A; Top Vent, Electronic Ignition (American Flame). The 8380V•2 is rated for Natural Gas at 1,000 BTU 6;' Plofatt mt o Propane at 21,000 BTU/H (6.16 Kilow ,) Input. ■ 63807.2; Top Vent, Millivolt Pilot B38DR -2; Rear Vent, Millivolt Pil""jj. B38DT.2 -I; Top Vent, tntertten @Pilot (HSif; f %fi 10 B38DR -2.1; Top Vent, Intermittent P GIBI;)T11in 'pis' rl iv !r B38DT -2 -A; Top Vent, Electronic Ignition (American Flame). B38DR -2 -A; Top Vent Electronic Ignition (American Flame). How to use this manual: This manual covers installation, operation and maintenance. Lighting, operation and care of this fireplace can be easily performed by the homeowner. However, all installation and service work should be performed by a qualified or licensed installer, plumber, or gasfitter who is qualified or licensed by the state, province, region, or governing body in which the appliance is being installed. This manual covers all models and unless otherwise specified, the designation B -Series DV -2 refers to all models. Sections which are specific to a particular model are marked with a a symbol, plus the appropriate model number. Warranty and Installation Information: The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions: BI Modification of the fireplace and /or components including Direct -Vent assembly or glass doors. ■ Use of any component part not manufactured or approved by Montigo in combination with this Montigo fireplace system. O Installation other than as instructed in this manual. Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor. Installations in Canada must conform to the current CAN!CGA B• 149.1 and .2 Gas Installation Code and local regulations. If the optional air-circulating fan kit is installed, it must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes. Installations in the USA must conform to local codes, or in the absence of local codes to the National Fuel Gas Code, ANSI Z223.1-1988. If the optional air - circulating fan is installed, it must be grounded in accordance with local codes or, in the absence of focal codes, with the National Electrical Code, ANSI /NFPA 70-1987. PanNo. XG0160 (Aonrwo. Installing and Framing the Fireplace The fireplace may be installed in any location that maintains proper clear- ances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efficiency of operation, must be considered when selecting the fireplace location. Try to select a location that does not interfere with room traffic, has adequate ventilation, and offers an accessible pathway for Direct Vent installation. Refer to page 4 - Vent Installation for more information. The fireplace dimensions are shown below: 7 41.7 A Top View A Front View Figure 1. Fireplace dimensions. Clearances These clearances apply to all dimensions except the framed opening, where the clearance to combustibles is 0 ". The B - Series DV - clearances to combustible materials are: :.Top =Rear TeP-ToQ I./oat ��._.�.... sides " Mantle" B34-DV -2 1 B38 -DV-2 .0 • Clearance from the top of the fireplace to a combustible ceiling within the fireplace enclosure. " Refer to page 11. Unprotected combustible walls which are perpendicular to the fireplace opening, must not project beyond the shaded area shown in Figure 25. For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapor barrier. This will reduce the possibility of a cold -air convection current on the fireplace. Pan ND. XG0160 Framing Figure 2. Framing dimensions. Figure 3. Minimum Comer framing dimensions, using a 45 elbow. When installing a shelf over. the top of the fireplace, the following guidelines must be adhered to: For Rear Vent applications the minimum dearance from the top of the fireplace to a shelf is 9 ". For Top Vent applications, the minimum clearance is 17 1/2 ". (Minimum 2' clearance must still be maintained around the vent pipes.) MEL Short 90• "'In' Heade Shet Header Shelf 7 B- Series DV -2 Gas Fireplace ' When sheetrock is not used behind the fireplace, framing depth may be reduced by 5/8" Rear Vent On Applicable Moab) Top Vent Figure 4. Framing for shelves over the fireplace. WARNING: When this appliance is installed directly on carpeting, tile or any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance. Page 3 M N 0 P 0 S T S 1334DV2' 364 - :'33.. ` -'1E'& ..a50 .-3SV4 : S nye 4.391 : 638- DV- -2" 39'4 . 37 ": .1T4 ; e , ":39 '33 .427. " (Aonrwo. Installing and Framing the Fireplace The fireplace may be installed in any location that maintains proper clear- ances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efficiency of operation, must be considered when selecting the fireplace location. Try to select a location that does not interfere with room traffic, has adequate ventilation, and offers an accessible pathway for Direct Vent installation. Refer to page 4 - Vent Installation for more information. The fireplace dimensions are shown below: 7 41.7 A Top View A Front View Figure 1. Fireplace dimensions. Clearances These clearances apply to all dimensions except the framed opening, where the clearance to combustibles is 0 ". The B - Series DV - clearances to combustible materials are: :.Top =Rear TeP-ToQ I./oat ��._.�.... sides " Mantle" B34-DV -2 1 B38 -DV-2 .0 • Clearance from the top of the fireplace to a combustible ceiling within the fireplace enclosure. " Refer to page 11. Unprotected combustible walls which are perpendicular to the fireplace opening, must not project beyond the shaded area shown in Figure 25. For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapor barrier. This will reduce the possibility of a cold -air convection current on the fireplace. Pan ND. XG0160 Framing Figure 2. Framing dimensions. Figure 3. Minimum Comer framing dimensions, using a 45 elbow. When installing a shelf over. the top of the fireplace, the following guidelines must be adhered to: For Rear Vent applications the minimum dearance from the top of the fireplace to a shelf is 9 ". For Top Vent applications, the minimum clearance is 17 1/2 ". (Minimum 2' clearance must still be maintained around the vent pipes.) MEL Short 90• "'In' Heade Shet Header Shelf 7 B- Series DV -2 Gas Fireplace ' When sheetrock is not used behind the fireplace, framing depth may be reduced by 5/8" Rear Vent On Applicable Moab) Top Vent Figure 4. Framing for shelves over the fireplace. WARNING: When this appliance is installed directly on carpeting, tile or any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance. Page 3 A B C D E F G H I J K I. s$34.0v.2 33'4 3t'4 31 4'. 18 , 1 =< 434. 2141 : 8, 4 7 25v. B38 -DV-2 37 34 34 1 21 - .1 15' 24v.: 9' 4 - 7 ' 213% (Aonrwo. Installing and Framing the Fireplace The fireplace may be installed in any location that maintains proper clear- ances to air conditioning ducts, electrical wiring and plumbing. Safety, as well as efficiency of operation, must be considered when selecting the fireplace location. Try to select a location that does not interfere with room traffic, has adequate ventilation, and offers an accessible pathway for Direct Vent installation. Refer to page 4 - Vent Installation for more information. The fireplace dimensions are shown below: 7 41.7 A Top View A Front View Figure 1. Fireplace dimensions. Clearances These clearances apply to all dimensions except the framed opening, where the clearance to combustibles is 0 ". The B - Series DV - clearances to combustible materials are: :.Top =Rear TeP-ToQ I./oat ��._.�.... sides " Mantle" B34-DV -2 1 B38 -DV-2 .0 • Clearance from the top of the fireplace to a combustible ceiling within the fireplace enclosure. " Refer to page 11. Unprotected combustible walls which are perpendicular to the fireplace opening, must not project beyond the shaded area shown in Figure 25. For protection against freezing temperatures, it is recommended that outer walls of the chase be insulated with a vapor barrier. This will reduce the possibility of a cold -air convection current on the fireplace. Pan ND. XG0160 Framing Figure 2. Framing dimensions. Figure 3. Minimum Comer framing dimensions, using a 45 elbow. When installing a shelf over. the top of the fireplace, the following guidelines must be adhered to: For Rear Vent applications the minimum dearance from the top of the fireplace to a shelf is 9 ". For Top Vent applications, the minimum clearance is 17 1/2 ". (Minimum 2' clearance must still be maintained around the vent pipes.) MEL Short 90• "'In' Heade Shet Header Shelf 7 B- Series DV -2 Gas Fireplace ' When sheetrock is not used behind the fireplace, framing depth may be reduced by 5/8" Rear Vent On Applicable Moab) Top Vent Figure 4. Framing for shelves over the fireplace. WARNING: When this appliance is installed directly on carpeting, tile or any combustible material other than wood flooring, it must be installed on a metal or wood panel extending the full width and depth of the appliance. Page 3 6- Series DV -2 Gas Fireplace Installation Installing The Gas Line The gas line must be installed before finishing the B- Series DV -2 Fireplace. Natural Gas requires a minimum inlet gas supply pressure of 5.5" W.C. & a manifold pressure of 3.5" W.C. Propane Gas requires a minimum inlet gas supply pressure of 11' W.C. & a manifold pressure of 10" W.G. Provision must also be made fora 1/8" N.P.T. plugged tapping and be accessible for test gauge connection immediately upstream of the gas supply controls to the appliance. The fireplace gas connection and the main operating gas valve is located behind the removable trim at the bottom of the unit and need only be attached to the gas fine with an approved fitting, as required by the applicable installation codes. • Only use gas shut -off valves approved for use by the state, province, region, or governing body, in which the appliance is being installed, or as required by the applicable installation codes. • Flexible gas connectors must not exceed 3 feet in length, unless it is allowable within applicable installation codes. 441/2 3'A x21/2" Gasline access Figure 5. Gas line access. The appliance and its individual shut -off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa). The appliance must be isolated from the gas supply piping system by dosing its individual manual shut -off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 112 psig (3.5 kPa). Note: After gas line is connected, each appliance connection, valve and valve train must be checked while under normal operating pressure with either a liquid solution, or leak detection device, to locate any source of leak. Tighten any areas where bubbling appears or leak is detected until bubbling stops completely or leak is no longer detected. DO NOT use a flame of any kind to test for leaks. Page 4 7lfionTieo. Vent Installation This section covers the installation of direct venting and terminations. Installation Requirements ® &Series DV -2 fireplaces are certified for use with Montigo Standard Series (4" / T") venting components. ® Miinimum clearance to combustible construction around the vent pipe is 1" on all sides, except on horizontal venting where the top of the pipe must have a clearance of at least 2 ". ® Use only certified Montigo vent components. (Use of other parts will void the Montigo warranty, and may impede the operation of the fireplace.) 1 All joints must be secured with a minimum of two screws per joint B Vent terminations must not be recessed in walls or siding ■ Horizontal mnsmustbesuppodedbyaminimumottwosupporlsperhorizontal run. A minimum of one screw on each side of support is also required • Flex vent sections may be stretched up to 50% of their total length leg. a 24" section may be stretched to 36 ") • Maximum horizontal run for a flex section with no vertical rise is 3 feet. • Flex vent sections over 3 feet must fall within the limits set by the venting graph and must have a minimum vertical rise of 3 inches per foot of flex. • Solid vent sections may be cut less than half way from the female end • Venting components can be used in any combination of solid/rigid pipe orflex pipe and in any orientation (Male connectors can face in any direction) Vent Terminations Selecting A Termination Location Choosing your vent termination location will help to determine whether you need to use a top vent or rear vent fireplace. Figure 6, below, shows typical fireplace locations and the venting options they provide. For a more detailed diagram of allowed termination locations, see Ap- pendixA. Figure 6. Fireplace locations and vent terminations. Cautions: N Vent terminations can be very hot. If the termination is less than 7 feet above a public walkway, it should be fitted with a certified Montigo Heat Guard. (Part no. MTKOG). ■ Donotobstruct, orattemptto conceal, the ventternination. These actions will affect the operation of the fireplace, and may be hazardous. ® In heavy snow areas, take extra care to prevent snow buildup from obstructing the vent termination. Part NO. XGOl6O 4 MOI1TIGO. Installing Terminations with Built•In Frames 1. Frame the termination opening to 11" x 11 ". 2. Fasten the termination to the studs using a minimum of 4 screws. Installing Terminations with MSR Frames 1. Frame the termination opening to 12" x 12 ". 2. Fasten the termination to the studs using a minimum of 4 screws. Installing Terminations with MOSR Frames Fan W. XG0160 MTO -3F (4'77 ") MTO -3F (47/7 ") 1. Frame the termination opening to 12" x 12". 2. Fasten the MOSR frame to the interior side of the studs using a minimum of 4 screws. 3. Insert the termination into the MOSR frame as shown here, and attach by screwing through the four pilot holes in the termination. Installing Heat Guards over Terminations B- Series DV -2 Gas Fireplace MTKOG (4 "/7 ") 1. Ensure that the two long mounting brackets are facing the bottom of the termination. (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest. 2. Attach to the faceplate of the termination using four sheet metal screws. Installing The Remote Switch The B-Series DV -2's gas valve, located behind the lower trim, may be connected to a wall switch. The valve will either generates its own power on a millivolt circuit or draws its power from an AC connection inside the fireplace, depending on the model of your unit. Use only low voltage wire, and DO NOT connect any external power to the rembfe switch. Refer to Figure 30 for wiring requirements. Note: The switch location must not exceed 30' from the fireplace. Heat Shields Due to high flue temperatures, heat shields are required an all B Series DV -2 installations (except those with vertical terminations) at the point where the venting connects to the termination. With the heat shield, vent clearances can be maintained at 1 ". Figure 8. Heat Shield. Install by sliding over the vent pipe where it passes through combustible construction. Page 5 B- Series DV -2 Gas Fireplace i nstallation Top Vent Venting Runs For the 8 - Series DV Top Vent, there are two types of installations: A) Through - The - Wall Installations and B) Vertical (Through The - Roof) Installations. A) Through - The -Wall Installations Before you install any venting, you must determine whether the venting run will be acceptable. Unacceptable venting can affect the fireplace's combustion. The Venting Graph Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph (Fig. 9a) with an 'X'. If the 'X falls on or above the top boundary of the shaded area, the installation is acceptable. B34DV:2 Example A: (Acceptable Installation) If the vertical dimension from the hearth is 108' and the horizontal run to the wall flange of the vent termination is 180 ", this would be an accept- able installation. Example B: (Acceptable Installation) • it the vertical dimension from the hearth is 42" and the horizontal run to the wall flange of the vent termination is 72 ", this would be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" and the hori- zontal run to the was flange of the vent termination is 144 ", this would NOT be an acceptable installation. Page 6 132 c 10 m m 72 4 2 B34DV -2 • MMMMMMneelenneel eeeeeeleeleee 1111111.1 SLIMS MMM P12841111188 WIMP AMOS= OMB Me11111 11111ee1!ae1111e� ■MMMMM MUM MMMMMMPWIE11e111Ai 11110111Cie u n ' eeeeeewwww wwwwww1e11eee1s —1!” alma imimi imaime11e6e1 1emzummole AZMMEMOMENMEXIMUMEMEMMEMEMEWOUS IMIMMEMOMMUNOMMEMOVUMWEEMMMEMS sommemeereet®eeeeeeellaeeeeeaaa IMOMMAREMMMWMOMMEOUMMINIMMMESSE MMMEMORMOMMUMUMMEMINUMWMEMOMMIEM Hearth 0 12 24 6 48 60 72 84 96 108 120 Horizontal, Run (in. Figure 9a. 834 -DV -2 Top Vent Venting Graph 21 156 168 180 B38D1PZ 108 Example A: (Acceptable Installation) If the vertical dimension from the hearth is 84" and the horizontal run to the wall flange of the vent termination is 36 ", this would be an acceptable installation. Example B: (Acceptable Installation) If the vertical dimension from the hearth is 90" and the horizontal run to the wall flange of the vent termination is 126 ", this would be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 72" and the horizontal run to the wall flange of the vent termination is 84', this would NOT be an accep able installation. 96 S 72 oo x 60 a 48 1 r 36 J 2 12 r 0 Hearth 0 B38DV -2 ee 1 1 euLIeneerra - emaidersle® oommeisa. S131faeeee3eeerF 1l•eYee•leeleee 11 \7ieeeleeleeleeil 4 a eveeninn*•flnfl®ii nu rflwu.nr fli®wgii mm.ra ie®ereweeea ®areaeeeeeeeee melleeeeeeeeeeeeeeele•e•lleeel 1311 1.111111®11 ®111111111i11a1®al1 ii i®unn•amiiil eeeetee11111a1e1111111e11e111111e eee971 tusk rinser osinese mall t4g9 1111111 1 1 1 1s11111ee111aA11 32 12 24 36 48 60 72 84 96 108120132144156168 Horizontal Run (n) Figure 9b. B38 -DV -2 Top Vent Venting Graph Available Top Vent Components The following venting components are available for the B- Series DV -2 Top Vent: ( nio n rw o. NOTES: All dimension lengths for vertical or horizontal runs are measured from centre of the vent pipe. Venting runs must fall within the limits set by the venting graph (see Figure 7). Pan W. XG0103 4 "I 7" Venting A - Termination MTO-3 (3' Length) MTO-3F (3' Length) B - Stucco Kits MSR (Stucco Frame) MOSR (Stucco Can) BSR ( Brick Can) C - Flex Sections MFL -1 (12' Section) MFL -2 (24' Section) MFL -3 (36' Section) MFL-4 (48" Section) 0 - Rigid Sections MEXT -1 (12' m8 Section) MEXT 2 (24" mlf Section) MEXT-3 (36' Mf Section) MEXT-4 (48' mlf Section) E - Elbows MEL -90MM (Mm 90° Elbow) MEL -9OFF (tlf 90° Elbow) MEL -90FM (tim 90° Elbow) B- Series DV -2 Gas Fireplace i nstallation Top Vent Venting Runs For the 8 - Series DV Top Vent, there are two types of installations: A) Through - The - Wall Installations and B) Vertical (Through The - Roof) Installations. A) Through - The -Wall Installations Before you install any venting, you must determine whether the venting run will be acceptable. Unacceptable venting can affect the fireplace's combustion. The Venting Graph Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the from the fireplace flue collar to the wall flange of the termination. Plot on the Venting Graph (Fig. 9a) with an 'X'. If the 'X falls on or above the top boundary of the shaded area, the installation is acceptable. B34DV:2 Example A: (Acceptable Installation) If the vertical dimension from the hearth is 108' and the horizontal run to the wall flange of the vent termination is 180 ", this would be an accept- able installation. Example B: (Acceptable Installation) • it the vertical dimension from the hearth is 42" and the horizontal run to the wall flange of the vent termination is 72 ", this would be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 60" and the hori- zontal run to the was flange of the vent termination is 144 ", this would NOT be an acceptable installation. Page 6 132 c 10 m m 72 4 2 B34DV -2 • MMMMMMneelenneel eeeeeeleeleee 1111111.1 SLIMS MMM P12841111188 WIMP AMOS= OMB Me11111 11111ee1!ae1111e� ■MMMMM MUM MMMMMMPWIE11e111Ai 11110111Cie u n ' eeeeeewwww wwwwww1e11eee1s —1!” alma imimi imaime11e6e1 1emzummole AZMMEMOMENMEXIMUMEMEMMEMEMEWOUS IMIMMEMOMMUNOMMEMOVUMWEEMMMEMS sommemeereet®eeeeeeellaeeeeeaaa IMOMMAREMMMWMOMMEOUMMINIMMMESSE MMMEMORMOMMUMUMMEMINUMWMEMOMMIEM Hearth 0 12 24 6 48 60 72 84 96 108 120 Horizontal, Run (in. Figure 9a. 834 -DV -2 Top Vent Venting Graph 21 156 168 180 B38D1PZ 108 Example A: (Acceptable Installation) If the vertical dimension from the hearth is 84" and the horizontal run to the wall flange of the vent termination is 36 ", this would be an acceptable installation. Example B: (Acceptable Installation) If the vertical dimension from the hearth is 90" and the horizontal run to the wall flange of the vent termination is 126 ", this would be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 72" and the horizontal run to the wall flange of the vent termination is 84', this would NOT be an accep able installation. 96 S 72 oo x 60 a 48 1 r 36 J 2 12 r 0 Hearth 0 B38DV -2 ee 1 1 euLIeneerra - emaidersle® oommeisa. S131faeeee3eeerF 1l•eYee•leeleee 11 \7ieeeleeleeleeil 4 a eveeninn*•flnfl®ii nu rflwu.nr fli®wgii mm.ra ie®ereweeea ®areaeeeeeeeee melleeeeeeeeeeeeeeele•e•lleeel 1311 1.111111®11 ®111111111i11a1®al1 ii i®unn•amiiil eeeetee11111a1e1111111e11e111111e eee971 tusk rinser osinese mall t4g9 1111111 1 1 1 1s11111ee111aA11 32 12 24 36 48 60 72 84 96 108120132144156168 Horizontal Run (n) Figure 9b. B38 -DV -2 Top Vent Venting Graph Available Top Vent Components The following venting components are available for the B- Series DV -2 Top Vent: ( nio n rw o. NOTES: All dimension lengths for vertical or horizontal runs are measured from centre of the vent pipe. Venting runs must fall within the limits set by the venting graph (see Figure 7). Pan W. XG0103 a Example 1: For our shortest venting configuration use components A and E (see table on page 6). MEXT Section Pan N3. XG0161 Figure 10. Typica Top Vent ins alla 'on. the 90° elbow is installed ' directly on the fireplace, for height to the center of the termination see chart on page 3. Horizontal Venting Figure 11. Typical Top Vent installation The solidsections can be used in various combinations to obtain the desired vent run. The vent run must fall within the limits set by the venting graph. Example 2: Rigid sections and an elbow used in conjunction with 3 ft flex section (MFL -3) will, when extended in a five foot chase, allow for a maximum horizontal run of twelve and one -half feet from the centre of the fireplace to outside wall and a minimum of 7'6" when retracted in opposite direction (see Figure 12 and 13). "C" flex sections and "D" rigid sections may be used in conjunction with one another to obtain different possible horizontal length installations. NOTE: Flex section with no vertical rise must not exceed maximum horizontal length of 3 feet (see Figure 14). Flex runs over 3 feet must fall within the limits set by the venting graph, and must have a minimum vertical rise of 3" per foot of flex, B - Series DV - 2 Gas Fireplace Figure 12. Extended Installation using a combination of solid and flex venting. Use the vent graph to determine your allowable run, then select appropriate components. Flex Section Hearth -1 4 Figu e 13. Retrac ed Installation using a combing on of solid and flex venting Use the vent graph to determine your allowable run, then select appropriate components. �-- 6' m 111 11 Tcrmination Exterior Wall Termination ➢1 Figure 14. Horizontal flex installation wi h no vertical rise. Termination Exterior Wall Page 7 150" max 30" max rA a Solid a i i�i�i Sections Flex Section Hearth a Example 1: For our shortest venting configuration use components A and E (see table on page 6). MEXT Section Pan N3. XG0161 Figure 10. Typica Top Vent ins alla 'on. the 90° elbow is installed ' directly on the fireplace, for height to the center of the termination see chart on page 3. Horizontal Venting Figure 11. Typical Top Vent installation The solidsections can be used in various combinations to obtain the desired vent run. The vent run must fall within the limits set by the venting graph. Example 2: Rigid sections and an elbow used in conjunction with 3 ft flex section (MFL -3) will, when extended in a five foot chase, allow for a maximum horizontal run of twelve and one -half feet from the centre of the fireplace to outside wall and a minimum of 7'6" when retracted in opposite direction (see Figure 12 and 13). "C" flex sections and "D" rigid sections may be used in conjunction with one another to obtain different possible horizontal length installations. NOTE: Flex section with no vertical rise must not exceed maximum horizontal length of 3 feet (see Figure 14). Flex runs over 3 feet must fall within the limits set by the venting graph, and must have a minimum vertical rise of 3" per foot of flex, B - Series DV - 2 Gas Fireplace Figure 12. Extended Installation using a combination of solid and flex venting. Use the vent graph to determine your allowable run, then select appropriate components. Flex Section Hearth -1 4 Figu e 13. Retrac ed Installation using a combing on of solid and flex venting Use the vent graph to determine your allowable run, then select appropriate components. �-- 6' m 111 11 Tcrmination Exterior Wall Termination ➢1 Figure 14. Horizontal flex installation wi h no vertical rise. Termination Exterior Wall Page 7 13- Series DV -2 Gas Fireplace i nstallation B. Vertical (Through- The -Roof) Installations m Vertical Terminations must be installed: • minimum 2' (two feet) above the highest point where vent passes through the roof. minimum 6' (six feet) from a mechanical air inlet • minimum 18" (1 1/2 feet) from a parapet wall. • Maximum vent height is 32 feet above fireplace. Note: Flame characteristics will change if the maximum vent height is used. or Minimum clearances 1 " from vent to all combustible materials must be maintained. 32' max. Page 8 Storm collar Roof flashing 1 1V'� MEXT —'Z MXT- 0 Adaptor Flue Collar MEXT Solid Section Firestop Support ring Support plate Firestop � * Minimum 1 %z" clearance to all combustibles Figure 15. Straight, vertical venting showing required MXT -10 adaptor (supplied with the MVTK -1 termination). c'MOflrwo. • A maximum of two offsets (each offset has two 90° bends) may be made and shall not exceed total length of 25% of the vertical vent height, when measured center to center of piping. Example: Typical vent installation. 2O' vertical vent 2 - 2' offsets required 25% of 20' = 5' max. offset allowed This venting configuration meets requirements. 32 max. * Minimum 1 '%" clearance to all combustibles Figure 16. Vertical venting with 1 offset (1 offset= two 90° bends). 2 min. ImiLt Firestop �4I Firestop 32' max Storm collar Roof flashing Storm collar Roof flashing min Firestop Support s raps or support p ate & ring Firestop • Minimum I ' /s" clearance to all combustibles Support ring Support plate Support plate & ring Figure 17. Vertical venting with 2 offsets (1 offset = two 90° bends). Part W. XG0'60 4" 1 7" Venting A- Termination MVTK - 1 8 - Stucco Kits MSR (Stucco Frame) MOSR (Stucco Can) B$R ( Brick Can) C - Flex Sections MFL -1(12' Section) MFL -2 (24' Section) MFL -3 (36' Section) MFL-4 (48' Section) D - Rigid Sections MEXT -1 (12' rmf Section) MEXT -2 (24" mn Section) MEXT-3 (36' mR Section) MEXT-4 (48' mil Section) E - Support Ring 8 Plate MSPXT -7 F- Firestop FS-7 G - Roof Flashing MRF- 7(1/12 - 7/12 pL) MRF -12 (7/12 -12/12 pL) 13- Series DV -2 Gas Fireplace i nstallation B. Vertical (Through- The -Roof) Installations m Vertical Terminations must be installed: • minimum 2' (two feet) above the highest point where vent passes through the roof. minimum 6' (six feet) from a mechanical air inlet • minimum 18" (1 1/2 feet) from a parapet wall. • Maximum vent height is 32 feet above fireplace. Note: Flame characteristics will change if the maximum vent height is used. or Minimum clearances 1 " from vent to all combustible materials must be maintained. 32' max. Page 8 Storm collar Roof flashing 1 1V'� MEXT —'Z MXT- 0 Adaptor Flue Collar MEXT Solid Section Firestop Support ring Support plate Firestop � * Minimum 1 %z" clearance to all combustibles Figure 15. Straight, vertical venting showing required MXT -10 adaptor (supplied with the MVTK -1 termination). c'MOflrwo. • A maximum of two offsets (each offset has two 90° bends) may be made and shall not exceed total length of 25% of the vertical vent height, when measured center to center of piping. Example: Typical vent installation. 2O' vertical vent 2 - 2' offsets required 25% of 20' = 5' max. offset allowed This venting configuration meets requirements. 32 max. * Minimum 1 '%" clearance to all combustibles Figure 16. Vertical venting with 1 offset (1 offset= two 90° bends). 2 min. ImiLt Firestop �4I Firestop 32' max Storm collar Roof flashing Storm collar Roof flashing min Firestop Support s raps or support p ate & ring Firestop • Minimum I ' /s" clearance to all combustibles Support ring Support plate Support plate & ring Figure 17. Vertical venting with 2 offsets (1 offset = two 90° bends). Part W. XG0'60 4nonrwo. Installation re Rear Vent Venting Runs The B- Series DV -2 Rear Vent has three possible installations which do not require vertical lift. 1. Straight Installation. The B -Series DV -2 rear vent versions are supplied with and 18" extension pipe (EXT -18) with female/female connections. For shorter installations, cut the EXT -18 to the desired length. Refer to page 2 for measurements from the hearth to the center of the termination. Note: For Rear Vent models, maximum horizontal run with no vertical lift must never exceed 18 ". Pan Io.XGOICO Figure 18. Extended installation. 2. 45° Comer Installation. Attach an EEL-45 (45° elbow) directly onto the flue collar. Cut the EXT -18 to suit, and attach it to the EEL -45. Slide the fireplace into position and attach to the termination. Maximum horizontal run must not exceed 18" Figure 19. Corner installation. Termination EXT - 18 EEL -45 Elbow Flue Collar B- Series DV -2 Gas Fireplace 3. Corner Installation — 45° or less. Use an MTO -3 or MTO-3F termination, an MFL -1 or MFL -2(12" or 24" compressed length) and a frame, if appropriate. Flex may be tumed to obtain desired degree of angle required but must not exceed 45 °. Figure 20. Flex installation. Termination Flex Section Flue Collar Page 9 13-Series DV -2 Gas Fireplace nstal/ation B. Multi-Elbow Installations For more difficult installation situations, the H-Sedes DL Rear Vent may be installed with two- 90° elbows and up to 15' of horizontal run. If using this installation option, you must adhere to the following guidelines: Important: Some models are not available to be installed in a rear vent application. Please refer to the model specifications on page 2 of this manual. • the first 90° elbow must be placed directly on the flue collar • you must have a minimum vertical lift of 50" (measured from the hearth) • your vent run must fall within the limits set by Figure 22a Before you install any venting, you must determine whether the venting run will be acceptable. Unacceptable venting can affect the fireplace's combustion. The Venting Graph Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the from the fireplace flue collar to the wall flange of the termination. Piot on the Venting Graph (Fig. 22) with an 'X'. If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Example A: (Acceptable Installation) If the vertical dimension from the hearth is 84" and the horizgi;t31 run to the wall flange of the vent termination is 36 ", this would be an acceptable installation. Example B: (Acceptable Installation) " If the vertical dimension from the hearth is 90" and the horizontal run to the wail flange of the vent termination is 126 ", this would be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 78" and the horizontal run to the wall flange of the vent termination is 108 ", this wou d t(• OTOT be an acceptable installation. 108 96 84 72 60 4 s 36 24 12 r 0 Hearth 0 Figure 21. B- Series DV -2 Multi -Elbow Venting Graph. Page 10 iiiiiiiisiiiiiiiisiiiiiiiisiii iiiiiiiiiiiiiOMMOMEMiiiiiiOMME moraommiamommaammaaromemmasus MMIIMMOMMOMMEMMEMOMMIAMMOMUMME ■iii!li !l11111111111 /<aioliiiiili ®! ®!! MMIUMMOMMORMNINUSUMMMOMMIMUMUM iiiiiiMPMARMOMMUM6iiiiiiiiiii! iiiiiiliiiiiiiiiiiiiiiiiiiiiii UMMIMMUMMONSIMEMIMMEMEIMM gasimisismiammiisiiiiimmenesi IMMM!as!!iOMMEEMilsisiiii!!i!s MMEMUMMEMEMEMENEMMIIMMEIMMMEMEMM MMMOMMOMMMOMMEMOMEMMEMEMEMOOMM AMMEMEMMUMMOMMUOMOMMIMMEMEMUE WOMMENEMMENEWINUOMERZOEMESIMME 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run ('n.) Installation Of Rear Vent DV The following venting components are available for an B- Series DV -2 in a Rear Vent installation: NOTES: ( OnrwO. All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe. Venting runs must fall within the limits set by the venting graph (see Figure 21). Figure 22. Multi -elbow installation. Distance 'H' must be a minimum of of 50 ". The vent run must comply with figure 21. Pan No.xGO1fi0 4 "1 7 " Venting A - Termination MTO-3 (3' Length) MTO-3F (3' Length) B - Stucco Kits MSR (Stucco Frame) BSR-4 (4' Brick Frame) BSR-6 (6' Brick Frame) MOSR (Stucco Can) C - Flex Sections MFL-1 (12' Section) MFL -2 (24" Section) MFL-3 (36' Section) MFL-4 (48" Section) D - Rigid Sedans MEXT-1 (12' ma Section) EXT -18 (18' ft( section) MEXT -2 (24' Mf Section) MEXT -3 (36" mitSection) MEXT-4 (48' WI Section) E - Elbows MEL -90MM (mini 90° Elbow) MEL -90FF (6/f 90° Elbow) MEL -90FM (1im 90° Elbow) EEL-45 (flm 45° Elbow) 13-Series DV -2 Gas Fireplace nstal/ation B. Multi-Elbow Installations For more difficult installation situations, the H-Sedes DL Rear Vent may be installed with two- 90° elbows and up to 15' of horizontal run. If using this installation option, you must adhere to the following guidelines: Important: Some models are not available to be installed in a rear vent application. Please refer to the model specifications on page 2 of this manual. • the first 90° elbow must be placed directly on the flue collar • you must have a minimum vertical lift of 50" (measured from the hearth) • your vent run must fall within the limits set by Figure 22a Before you install any venting, you must determine whether the venting run will be acceptable. Unacceptable venting can affect the fireplace's combustion. The Venting Graph Measure the vertical height from the fireplace hearth to the centre of the termination and the horizontal run from the from the fireplace flue collar to the wall flange of the termination. Piot on the Venting Graph (Fig. 22) with an 'X'. If the 'X' falls on or above the top boundary of the shaded area, the installation is acceptable. Example A: (Acceptable Installation) If the vertical dimension from the hearth is 84" and the horizgi;t31 run to the wall flange of the vent termination is 36 ", this would be an acceptable installation. Example B: (Acceptable Installation) " If the vertical dimension from the hearth is 90" and the horizontal run to the wail flange of the vent termination is 126 ", this would be an acceptable installation. Example C: (Unacceptable Installation) If the vertical dimension from the floor of the fireplace is 78" and the horizontal run to the wall flange of the vent termination is 108 ", this wou d t(• OTOT be an acceptable installation. 108 96 84 72 60 4 s 36 24 12 r 0 Hearth 0 Figure 21. B- Series DV -2 Multi -Elbow Venting Graph. Page 10 iiiiiiiisiiiiiiiisiiiiiiiisiii iiiiiiiiiiiiiOMMOMEMiiiiiiOMME moraommiamommaammaaromemmasus MMIIMMOMMOMMEMMEMOMMIAMMOMUMME ■iii!li !l11111111111 /<aioliiiiili ®! ®!! MMIUMMOMMORMNINUSUMMMOMMIMUMUM iiiiiiMPMARMOMMUM6iiiiiiiiiii! iiiiiiliiiiiiiiiiiiiiiiiiiiiii UMMIMMUMMONSIMEMIMMEMEIMM gasimisismiammiisiiiiimmenesi IMMM!as!!iOMMEEMilsisiiii!!i!s MMEMUMMEMEMEMENEMMIIMMEIMMMEMEMM MMMOMMOMMMOMMEMOMEMMEMEMEMOOMM AMMEMEMMUMMOMMUOMOMMIMMEMEMUE WOMMENEMMENEWINUOMERZOEMESIMME 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 Horizontal Run ('n.) Installation Of Rear Vent DV The following venting components are available for an B- Series DV -2 in a Rear Vent installation: NOTES: ( OnrwO. All dimension lengths for vertical or horizontal runs are measured from center of the vent pipe. Venting runs must fall within the limits set by the venting graph (see Figure 21). Figure 22. Multi -elbow installation. Distance 'H' must be a minimum of of 50 ". The vent run must comply with figure 21. Pan No.xGO1fi0 (111o11TICso. lnsta I /afion,.. Finishing Around the Fireplace Combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 23. Side wall clearances are 3 ". Combustible surrounds may be installed with 3" clearance to the side of the fireplace as shown in Figure 24. Fireplace Facing When selecting the finish material for your fireplace, it is important to remember the following: THE HORIZONTAL LOUVRES MUST NOT BE OBSTRUCTED IN ANY WAY • to do so restricts the air supply for the control compartments and heat exchanger it also prevents access for servicing controls. The face of the fireplace may be painted to match the room decor, provided you use a heat - resistant paint. Decorative facing must not extend past the fireplace opening at all, because it will interfere with the access to retainers for removal of glass door. 1334DV - -2 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1♦'�E1®1211n ® ®1® •1110®11111®1 ®jil® MISSIBMINE11111110 1111111111M 1111111111111111g B34DV•2 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 Pan No. XG0160 1211109 8 7 6 5 4 3 2 1 1211109 8 7 6 5 4 3 2 1 ombustible construction allowed in shaded area. Combustible Facing Top of fireplace . Figure 23a. Combustible mantles and facings for B34DV -2. 1x111 ®11111111111111111®0111®® 'mini® ®®® ® ®® ; t1f ® ®i ®��0�11 t® ® ® ®® ® ® ®® • ®a ® ®nsu meritsammi ombustible construction allowed in shaded arcs Combustible Facing Top of fireplace Figure 23b. Combustible mantles and facings for B38DV -2. Sheetrock/ Drywall Header Figure 24. Combustible surrounds. B- Series DV -2 Gas Fireplace Mantels & Surrounds NOTE: National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials. New technology, to meet consumer and government demands for the wise use of energy, has prompted us to manufacture many models of fireplaces which are hot, fuel and energy efficient. Please be aware; temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch. Warning: When covering the upper metal portion of the fireplace with a non- combustible material Please Note: The decorative facing materials may be subject to temperatures in excess of 250° F. This should be considered when selecting facing materials. We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plasticorpictures. This can cause melting, deformation, discoloration or premature failure of T.V. and radio components. Painting: Special care is recommended by the Master Painters and Decorators Association, when painting the fireplace surrounds, to select and apply a quality Alkyd sealer prior to the applying of latex paints. This is to prevent leaching of water from evaporation and causing a brownish staining effect to paint over coats. 3 Page 11 B- Series DV -2 Gas Fireplace nstallatton Gas Control and Pilot Wiring Wiring BSoles -2! Figure 25. Wiring for the B- Series DV -2 -t with Honeywell gas control and pilot. Gas Control and Pilot Wiring Figure 26. Wring for the B -Series DV -2 -A with American Flame gas control and pilot. Page 12 BSedesDV -2.A Wiring for the optional Fan Kit All B- Series DV -2 fireplaces may be equipped with optional fan kits for circulating heat into the living space. Installations in Canada which employ the fans must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part t and/or Local Codes. Installations in the USA which employ the fans must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSIINFPA 70 -1987. For more information see the Fan Kit Installation Guide included with the fan kit. NOTE: If any of the original wire supplied with the appliance is replaced, it must be replaced with the same type, or its equivalent. Quick Connect plug to motor Figure 27a. Wiring for optional tans, 115/1/60 Sunnly G LI L2 Figure 27b. Wiring schematic for optional fans. 41IOI1T1 Pan Ne.XG01i0 tI OI1TIGO. Removing the door: Remove the trim (as described in the next column) to access the door latches. Open the latches by pulling PartA upwards and towards you to disengage Part B from the door. Lift Part B clear of the door. Repeat for both latches. Be sure to hold the door carefully so it does not fall. (See figure 28a.) Glass door Removing and Installing the Door Figure 28a. Removing and installing the glass door. Figure 28b. Removing and installing the glass door. Glass door Figure 28c. Removing and installing the glass door Re installing the door: To re- install the door, tilt the top edge towards you and line up the tabs of the bottom of the door with the slots on the fireplace. Place the tabs into the slots, and tilt the top of the door back towards the fireplace as far as it will go. Close the latches by hooking Part B onto the groove at the top of the door and pushing Part A down completely. Part No. XGO160 Positioning the Log Set Installing the Logs: The fibre log set is a single- piece, moulded design. Ensure that the logs are resting on the log rests and are not covering the bumer ports. The logs should be centered side -to -side in the firebox. Cautions: • If logs are not placed properly, excessive sooting will result. • The surface of the logs will crack due to the heat of the flames. This is a normal occurrence. Installing the Trim & Baffle Installing the Logs: The 6horizontal trimpieces(3 upperand 3lower) are purchased separate from the fireplace, and must be field- installed. Install the trim by placing the top edge of the trim over to the retainer clips on either side of the fireplace. Push the bottom edge firmly inwards and the trim will snap on. (See figure 29) Install the upper trim pieces so that the baffle is resting between the top and middle piece, as shown below. The trim piece with the Montigo Emblem should be installedfin the lower middle clips with the emblem on the right side. Figure 29. Installing the Trims. B- Series DV -2 Gas Fireplace Page 13 B- Series DV -2 Gas Fireplace 0: Operation - Model B- Serves DV -2 with Continuous Pilot For Your Safety - READ BEFORE LIGHTING: WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage; personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When fighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. What To Do If You Smell Gas: ▪ Do not try to light any appliance. Z Do not touch any electrical switch; do not use any phone in your building. ® Immediately call your gas supplier from a neighbour's phone. Follow the gas suppliers instructions. Lighting Instructions: 1. STOP! Read the safety information above on this label. 7. 7.- Rip down the lower trims. 3. Push in gas control knob and turn clockwise Ctt to "OFF." 4. Wait five (5) minutes to clear out any gas. Smell for gas, including near the floor. If you then smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 5. Locate pilot bumer (See illustration at *Nand follow steps below. 6. Turn knob on gas control counter clockwise . to "PILOT." Page 14 Hi /Lo control knob 1. Turn off remote switch. 2. Flip down the lower trim. Gas control knob (Shown in "Off" position) 8. 9. 10 NOTE: Gas control knob cannot be fumed from 'PILOT' to 'OFF unless knob is pushed in slightly. Do not force. 4. • If you cannot reach your gas supplier, call the Fire Department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system, and any gas control which has been under water. Push in gas control knob completely and hold. Light with Piezo Igniter button. Continue to hold the control in for about (1) minute after the pilot is lit. Release the knob and it will pop back up. Pilot should remain lit. if it goes out repeat steps 3 through 8. ® If knob does not pop up when released. Stop and immediately call your service technician or gas supplier. • If the pilot will not stay lit after several tries, tum the gas control knob to "OFF" and call your service technician or gas supplier. Push in gas control knob and turn counter- clockwise in to "ON." Flip up the lower trim. .Turn on remote switch to ignite fire. To Turn Off Gas To Appliance: 3. Push in gas control knob slightly and turn C'I clockwise to "Off ". Do not force. 4. Flip up the lower trim. Pan No. XGOt6O 11110nTIeO. Operation - Model B- Series :DV -24 For Your Safety - READ BEFORE LIGHTING: s � WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of fife. A. This appliance is equipped with an ignition system that lights the pilot burner automatically. Do not attempt to light the pilot by hand. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. What To Do If You Smell Gas: ® Do not try to light any appliance. ® Do not touch any electrical switch; do not use any phone in your building. I0 Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. SNMSIS 1. STOP! Read the safety information above on this label. 2. Flip down the lower trims. 3. Turn switch on the gas control to OFF ". 4. Wait 5 minutes to clear out any gas. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 5. Turn switch on the gas control to "ON ". NOTE: This unit is equipped with an ignition system that lights the pilot burner automatically. Do not attempt to Tight the pilot by hand. 6. Tum on wall switch. 7. Flip up the lower trim. 1. Turn off remote switch. 2. Flip down the lower trim. Part No. XG0160 with Honeywell Electronic Ignition Lighting Instructions: 8. If the fireplace does not operate, follow the instructions "To Tum Off Gas To Appliance" and call your service technician or gas supplier. Gas Inlet To Turn Off Gas To Appliance: B- Series DV -2 Gas Fireplace ■ If you cannot reach your gas supplier, call the Fire Department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system, and any gas control which has been under water. / Gas Control Switch Shown in "On" Position ■ 1 3. Tum the switch on the gas control to "Off ". 4. Flip up the trim. Page 15 B- Series DV -2 Gas Fireplace Operation - Model B- Series DV -2 = WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition system that allows for both continuous pilot operation as well as an electronic ignition that lightsthe pilot bumerautomatically. Do notattempt to light the pilot by hand. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. 1. STOP! Read the safety information above on this label. 2. Flip down the lower trims. 3. If the switch on the control module is set to "Continuous Pilot Off" then the pilot will light when the appliance is turned on by the remote switch. When switched to "Continuous Pilot On" then the control module will attempt to light the pilot until - it detects that the pilot has been successfully lit. 4. With the control module set to "Continuous Pilot Off" wait.5 minutes to clear out any gas. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 5. Turn switch on the control module to "Continuous Pilot On" This will initiate the lighting of the pilot. NOTE: This unit is equipped with an ignition system that lights the pilot burner automatically. Do not attempt to Tight the pilot by hand. 6. Turn on wall switch. 7. Flip up the lower trim. 1. Turn off remote switch. 2. Flip down the lower trim. Page 16 with American Flame Electronic Ignition For Your Safety - READ BEFORE LIGHTING: Lighting What To Do If You Smell Gas: ® Do not try to light any appliance. II Do not touch any electrical switch; do not use any phone in your building. E Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. MI If you cannot reach your gas supplier, call the Fire Department. Instructions: 8. If the fireplace does not operate, follow the instructions "To rum Off Gas To Appliance" and call your service technician or gas supplier. 9. If you wish to opera iethe Fireplace without the Continous Pilot simply tum the switch on the control module to "Continuous Pilot Off" and follow instructions 6 -8. IPI s fioDTIGO. To Turn Off Gas To Appliance: 3. Turn the switch on the Control Module to "Continuous Pilot Off ". 4. Flip up the trim. Pan No. XGCM W Ope ration Lighting Instructions See pages 19 and 20. B3eriesDV -Z The B -Series DV -2 is equipped with an adjustable burner, allowing you to raise or lower the flames. To adjust the flames, locate the black knob marked 'Hi -Lo', in the right of the gas control valve (See Figure 32). The front burners are not adjustable. ! To raise the flame height, turn the black knob (located behind the lower trim) counterclockwise. ! To lower the flame height, turn clockwise. Hi /Lo control knob Gas control knob (Shown in "Off' position) Figure 30. Hi- Lo'Adjustment on the 6-Series DV -2's gas valve. BSerlea DKZI Note: B- Series DV -2 -I models (electronic ignition) do not feature hUlo adjustment. BSeries 0V -2.A The B -Series DV -2 -A is equipped with an adjustable bumer, allowing you to raise or lower the flames. To adjust the flames, locate the black knob marked 'Hi -Lo', in the left of the gas control valve (See Figure 31). The front burners are not adjustable. ■ To raise the flame height, tum the black knob (located behind the lower trim) counter-clockwise. ! To lower the flame height, tum clockwise Figure 31. 'Hi- Lo'Adjustment on the B -Series DV -2 -A's gas valve. CAUTIONS ! Fireplace gas control must be in the "OFF" position and pilot and main bumers extinguished when cleaning appliance with a vacuum. ■ Doors and Togs can get very hot. Handle only when cool. Pan AtXG0160 Burner Adjustment Burner Adjustment B- Series DV -2 Gas Fireplace M aintenance . General • Havethe fireplace and installation Inspectedyearly.Theinspection must include, but is not limited to, the following: A visual check of the entire vent system and termination. An inspection of the explosion relief flappers and the door gasketing to ensure a proper seal. • An inspection of the burner, venturi, and primary air openings. • An inspection of the gas valve, gas components, and pilot flame. For your convenience a 118" manifold pressure tap is supplied on the gas valve for a test gauge connection. See Figure 32. • Ensure proper log placement as per this manual. • Inspection of all optional equipment; fans, thermostats, etc. • For Natural Gas this appliance requires a minimum inlet pressure of 5.5" W.C. and a manifold pressure of 3.5" W.C. • For Propane Gas this appliance requires a minimum inlet pressure of 11" W.C. and a manifold pressure of 10" W.C. • Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapors and liquids. • Do notusethisappliance ifanyparthasbeenunderwater . Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Cleaning When the fireplace is first activated, there may be some smoking and a visible film may be left on the glass. This is a normal condition, and is the result of buming of protective coatings on new metal. • Glass must be cleaned periodically to remove any film (which is a normal by- product of combustion) which may be visible. Film can easily be removed by removing the door, as shown on page 12. Handle the door carefully, and clean it with non - abrasive glass cleaners. One of the most effective products is Kel Kern. • Silicone seals on inner door during initial firing will "off gas ", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed using normal household products. ID Use a vacuum cleaner or whisk broom to keep the control compartment, bumer, and firebox free from dust and lint. • Logs may be cleaned periodically with a vacuum to remove soot or other contaminates. WARNING: Do not attempt to clean glass when hot. Do not clean glass with abrasive materials as any glass etching may cause premature glass failure. Page 17 PROBLEM CORRECTIVE ACTION Noisy Pilot Flame Locate pilot adjustment screw on gas control valve. Flame is decreased by turning adjustment screw clockwise. Pilot won't ignite Disconnect remote wires and try to light pilot. If pilot now works, remote connections are faulty. Check wiring diagram figure 30. . Main bumer will not light 1. Check wiring (see figure 30). 2. Check wall switch for proper connection. B- Series DV -2 Gas Fireplace Maintenance Figure 34. Pilot Burner. Page 18 Gas Control Valve �— On /Off Switch Power Generator Figure 32. Honeywell gas valve. was w %wane � . pit RWMeC.1 Figure 33. American Flame gas valve. Pilot Burner Adjustment 1. Locate Pilot Adjustment Screw. (See figure 34.) 2. Adjust pilot screw to provide properly sized flame as shown in figure 34). 3. After installing or servicing, leak test with a soap solution with main bumer on. Coat pipe and tubing joints, gasket etc. with soap solution. Bubbles indicate leaks. Tighten any areas where the bubbles appear until the bubbling stops completely. Troubleshooting The following is a troubleshooting chart of possible problems: Troubleshooting (TTROMSO. B. SeriesDK2 &SeriesDtr24 HONEYWELL SY 9500 /SV9600 Troubleshooting Sequence NOTE: Before Troubleshooting Familiarize Yourself With The Startup And Checkout Procedure. START -linrms* *al -S.4Srosm l ID ml a hem Sw500/SY9600 is weed (14 VAC YES MA OK YES YES • OWL • Unm emoe pow Lai oleo treorme, 'limit Cwadder NO • 'y . re ent Wier ( w mmhuslian mr blow Wen Vestdomw a meal h apes and and wilts mad. Ui hi PileBumn Coble, Meow Voltage al Sw500/sv9600 HSI Twiner (24 VAC Nominel,SnINSfp e ST9600/19600 YES En gin en. NO I Nana Volmgeto 919500 Pilot Burnet oghh? /SV9600. Vdmse mun be leas 19.5 VAC TES L RepmNeer/ I Pow Rod Assembly. opens? R od * bly tad Vopens? s? Red ca Men Win horn houblerhoong Sequeme. Owswh why apes? YES axmd old 'red Flame Rod ASSnhy. INSET late SwSMV SY9600 9mnsemm Urn yen Sees If your fireplace still does not operate correctly, consult your dealer or the manufacturer. AU service and repairs should be performed by a qualified agency. All spare parts, optional fans, and optional trim finishes are available from your local dealer or the manufacturer. Pmt No. MOM !411OUTIGO. Pan Na.XGO160 13-Series DV -2 Gas Fireplace The Warranty The Companies warrants the Montigo Gas Appliance to be free from defects in materials and workmanship at the time of manufacture. On the Montigo, there is a ten-year warranty on the firebox and its components, a five -year warranty on the main bumer and plot bumer, and a one -year warranty on the gas control valve and fibre logs. Glass, plated/painted finishes, and refractory lining are exempt. Remedy And Exclusions The coverage of this Warranty is limited to all components of the Gas Appliance manufactured by The Companies. This Warranty only covers Montigo Gas Appliances installed in the United States or Canada. If the components of the Gas Appliance covered by this Warranty are found to be defective within the time frame stated (see The Companies right of investigation outlined below). The Companies will, at its option, replace or repair defective components of the Gas Appliance manufactured by The Companies at no charge, and will also pay for reasonable labour costs incurred in replacing or repairing components. If repair or replacement is not commercially practical, The Companies will, at its option, refund the purchase price of the Montigo Gas Appliance. This Warranty covers only parts and labour as provided above. In no case shall The Companies be responsible for materials, components, or construction which are not manufactured or supplied by The Companies, or for the labour necessary to install, repair or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. the nearest The Companies factory. Qualifications To The Warranty The Gas Appliance Warranty outlined above is further subject to the following qualifications: (1) The Gas Appliance must be installed in accordance with The Companies installation instructions and local building codes. The Warranty on this Montigo Gas Appliance covers only the component parts manufactured by The Companies. The use of components manufactured by others with this Montigo Gas Appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The Companies (2) The Montigo Gas Appliance must be subjected to normal use. The Gas Appliances are designed to burn gas only. Burning conventional fireplace fuels such as wood, coal or any other solid fuel will cause damage to the Gas Appliance, will produce excessive temperatures and will result in a fire hazard. Limitations On Liability It is expressly agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this Warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event shall The Companies be responsible for any incidental or consequential damages caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The Companies negligence. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you: Investigation Of Claims Against Warranty The Companies reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement. The Companies Are Not Responsible For Work Done Without Written Consent The Companies shall in no event be responsible for any warranty work done without first obtaining The Companies written consent. Dealers Have No Authority To Alter This Warranty The Companies employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above. How To Register A Claim Against Warranty In order for any claim under this Warranty to be valid, The Companies must be notified of the claimed defect in writing or by telephone, as soon as reasonably possible after the defect is discovered. Claims against this Warranty in writing should indude the date of installation, and a description of the defect. Other Rights ' This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. NOTE: The Companies as stated above refer to - Canadian Heating Products Inc. and/or Montigo Del Ray Corp. Canadian Heating Products Inc. and /or Montigo DelRay Corp. reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Page 19 B- Series DV -2 Gas Fireplace Appendix A ;`;Termination Locations Page 20 t 41= vent termination O = air supply inlet = area where termination'is not permitted A = clearance to the termination frame above grade, veranda, porch, deck, or balcony [16 inches (41 cm) minimum] B= clearance to door, or sides and top of window, that may be opened [16 inches (41 cm) minimum for appliances 5100 000 BTU /H (30kW)] C = clearance to bottom of ^L Now that maybe opened hodzontatfy(36inches (92 cm) minimum for appliances 5100 000 BTU/H (30kW)] D = no clearance to permanenflyclosed window when installed with approved glass penetration termination E = clearance topermanentlyclosed window [16 inches 41 cm recommended to prevent condensation on window] F = vertical clearance to ventilated soffit located above the termination within a horizontal distance of 2 feet (61 cm) from the centreline of the termination (22 inches (56 cm) minimum] G= clearance to unventilated soffit [16 inches (41 cm) minimum to non - combustibles] [22 inches (56 cm) minimum to combustibles] H= clearance to outside comer [9 inches (23 cm) minimum] 1= clearance to inside corner[12 inches (31 cm) minimum] J= ' not to be installed above a meter /regulator assembly within 40' (103 cm) horizontally from the centreline of the regulator K = clearance to service regulator vent outlet [3 feet minimum in the United States] ('6 feet (1.8 m) minimum in Canada] I.= clearance to non - mechanical airsupplyinletto building or the combustion airinletto anyotherappliance [16 inches (41 cm) minimum forappliances 5100 000 8T71/H (30kW)] M= clearance to mechanical air supply inlet P6 feet (1.8 m) minimum] only permitted ifveranda, porch, deck, or bakony has an open side that is equal to or greater than the depth of the enclosed area ' as specified in CGA 8149 Installation Codes. Note: local Codes or Regulations may require different clearance. N= tclearance above paved sidewalk ora paved driveway located anpublic property (7 feet (2.1 m) minimum] _ P= clearance under veranda, porch, deck, or balcony [16 inches (41 cm) minimumr to non - combustibles] [22 inches (56 cm) minimumr to combustibles] Q = clearance above a roof[24 inches (61 cm) minimum] R= clearance to adjacent walls and neighboring buildings (18 inches (46 cm) minimum] S= clearance from corner in recessed location (12 inches (31 cm) minimum] T= maximum depth in recessed location [48 inches (122 cm) minimum] 11= minimum width for back wall of recessed location (24 inches (61 cm) minimum] V= no horizontal clearance between the frames of two terminations that are level. - W= horizontal clearance between the frames of two terminations that are not level. [36 inches (92 cm) minimum] a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings AU measurements given are to the oenye of S termination pine, not the frame. i inonrnc,o. 2 a�n #enance Spare Parts - B- Series DV -2 Pan w. XGOI60 B- Series DV -2 Gas Fireplace Page 21 B34DV -2 B38DV -2 NG Gas Valve RGC1006 RGC1006 LP Gas Valve RGC1005 RGC1005 NG Pilot RPA020 RPA020 LP Pilot RPA021 RPA021 Burner NG Front RBT1121 RBT1009 Burner NG Rear RBT1122 RBT1010 Burner LPG Front RBT1123 RBT1011 Burner LPG Rear R8T1124 RBT1012 Orifice NG Front ROR1121 ROR1121 Orifice NG Rear ROR1122 ROR1122 Orifice LPG Front ROR1123 ROR1123 Orifice LPG Rear ROR1124 ROR1124 Door RDTSC34 RDTSC38 Log Set RLGS32 RLGS33 i inonrnc,o. 2 a�n #enance Spare Parts - B- Series DV -2 Pan w. XGOI60 B- Series DV -2 Gas Fireplace Page 21 X ��IIIO�ITWO. Canadian Heating Products Inc. Montigo Del Ray Corp. Langley, BC V4W 4A1 Femdale, WA 98248 RESIDENTIAL HEATING AND VENTILATION COMPLIANCE FORM CRY REcEIVEDD ( Sections I and II for Group R Occupancies 4 Stories or Less) OF TUKWI MAR 07 2008 MECHANICAL PERMIT APPLICATION NO.: PERMITGENTEIi BUILDING PERMIT APPLICATION NO.:�rC�'2{ FT SEPARATE PERMIT Project Name: k r7r21 � q.c.,0111 ov I Alma, Site Address: I. WASHINGTON STATE ENERGY CODE HEATING DESIGN METHOD (select A, B or C r low): A. B. C. A. B. CITY OF TUKWILA Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 Permit Center/Building Division: 206 -431 -3670 Public Works Department: 206 - 433 -0179 Planning Division: 206 -431 -3670 4MO S141 ck- ❑ System Analysis — W.S.E.C. Chapter 4 (submit documentation) ❑ Component Performance Approach — W.S.E.C. Chapter 5 (submit document ❑ Prescriptive Option — W.S.E.C. Chapter 6 (for prescriptive, complete the foil House Square Footage (heated space): 042_ X 20 BTU/h ❑ Heating System Installed, (check system type below): 1. ❑ Electric Resistance 2. ❑ Electric (forced air) 3. Ir Other Fuels II. WASHINGTON STATE VENTII ATION AND INDOOR AIR OUALITY CODE (select A or B below): ❑ Ventilation by Performance or Design Method - W.S.V.I.A.Q. Section 302 (submit documentation). ❑ Prescriptive Ventilation Options - W.S.V.I.A.Q. Section 303 (select one of the following): 1. Q- Ventilation using Exhaust Fans (Section 303.4.1.) ❑ Exception for outdoor air inlets — Forced air heating system w/interior doors undercut Yz" 2. a Ventilation integrated with Forced Air System (Section 303.4.2. ratan 3. ❑ Ventilation using Supply Fan (Section 303.4.3.)��/0p 4. ❑ Ventilation using Heat Recovery System (Section 303!f!4.1r No. E Prescriptive Minimum/Maximum Outdoor Air Calculafibil 41Withadairpligint of form) wisdom 1. House Square Footage: 2 0 -7 t>I�l car. �� tie vi olatio , . - , - -_. 2. House Number of Bedrooms: A-- «apprct 3. Required Outdoor Air Table 3 -2: Minimum - I cfm Effective: 7/1/02 NppiaationsUwsti g end ventilation system —form hi (7-2002) heat pump) ® g4� Maximum - l J cfm Date: O • na• Ytl ion) C CODE COMP LIANCE nens• Maximum BT of Heating System t �. ut MAK /6 - 06 city OfTn iota BuT�� uty of Tukwila WILDING DIVISION or waren Rio* edmowledgeth Searafr Floor Area ft2 6001 -7000 2 or less En E � tF 203 Bedrooms 8. kith A'11 16 6 inch No Limit 6 inch 5 inch fan Tested _CFM r Minimum Flex 0 0.25" W.G. ' ' ` 1 - Diameter 4 inch 50 50 80 100 5 inch 125 6 inch Maximum Length Feet 25 NA 15 1. For eac i w a e •ty�e7YiTT7 subtractt 10 feet from length. � eMi q ed with fans of this size. Minimum Smooth Maximum Length Maximum Diameter Feet Elbows' 4 inch 70 3 5 inch 50 3 6 inch No Limit 3 TABLE 3 -2 VENTILATION RATES FOR ALL GROUP R OCCUPANCIES FOUR STORIES OR LESS Minimum and Maximum Ventilation Rates: Cubic Feet Per Minute (CFM) '1For lhattkceed 8 bedrooms, increase the minimum requirement listed for 8 bedrooms by an additional 15 CFM " *bedroont:.7`he maklntum CFM i equal to 1.5 times the minimum. MSS. blip ENS all ISM el 16VCMCS WafttbOr no ISM IN INS distnoob r1oib', tr- — ') leapt eppetwombn et r•-,- _- to ! - EOsdtm: 7f1102 I.ppiratan.N..wc and rg iWAu t r ` , t.` . es I MI= OMICURIO TABLE 3 -3 PRESCRIPTIVE EXHAUST DUCT SIZING Per tr. "f7 il'1 Tr 439 August 17, 2006 Nedzad Hadzihasanovic 4240 S 148 St Tukwila WA 98168 RE: Request for Extension Mechanical Permit No. M06 -036 Hadzihasanovic Residence — 4240 S 148 St Dear Mr. Hadzihasanovic: This letter is in response to your written request for an extension to Permit No. M06 -036. The Building Official has reviewed your letter and considered your request to extend the above referenced permit. The City of Tukwila Building Division will be extending your permit an additional 180 days from the date of your request (through February 03, 2007) as requested. If you should have any questions, please contact our office at (206) 431 -3670. Sincerely, 41 .(1 er arshall it chnician File: Permit No. M06 -036 City of Tukwila P:Uennifet\Extension Letters\Pemuts\M06-036 Permit Extension.doe Page I of I Jem >' Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 -431 -3670 • Fax: 206- 431 -3665 4414a114 4767--ta Vanlay) tie op- wo 0 )20114,01 (2.0 i HAL ?gt ?14 )473/id D yterisini o „focki 1,10v, 144 1.A y9iga sk -nu* 7y7k7W ‘ 7ot/iv chm -5- 4) t471 M 5 .11110 UM )1,V) - vrijpa/VIcti 1 4 rn-APOW l iOn -1- 93E 0 iflO - Litomvint,a 0 rgYrioiA LAA1.)A utAio in/ram/9:: gd 4 (4,r2Ifin 9to -Ago W ;_ati al 9;6 WI 4 piss "In) 00cen 1 9 1- 1//e0 /1 4 - 30 ‘ 911 YN dulQc-3 1Greir 07 -28 -2006 NEDZAD HADZIHASANOVIC 4240 S 148 ST TUKWILA WA 98168 RE: Permit No. M06 -036 4240 S 148 ST TUKW Dear Permit Holder: In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the International Building Code and/or the International Mechanical Code, every permit issued by the Building Division under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, you are hereby advised to: Call the City of Tukwila Inspection Request Line at 206 -431 -2451 to schedule for the next or final inspection. This inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if the project should be considered abandoned. If such determination is made, the Building Code does allow the Building Official to approve one or more extensions of time for additional periods not exceeding 90 days each. Extension requests must be in writing and provide satisfactory reasons why circumstances beyond the applicants control have prevented action from being taken. In the event you do not call for the above inspection and receive an extension prior to 09/18/2006, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, xc: City of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director Permit File No. M06 -036 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206-431-3670 • Fax: 206 - 431 -3665 March 10, 2006 Nedzad Hadzihasanovic 4240 S 148 St Tukwila, WA 98168 RE: Letter of Incomplete Application # 1 Mechanical Permit Application M06 -036 Hadzihasanovic Residence — 4240 S 148 St Dear Mr. Hadzihasanovic: City of Tukwila Steven Al. Mullet, Mayor Department of Community Development Steve Lancaster, Director This letter is to inform you that your application received at the City of Tukwila Permit Center on March 7, 2006 is determined to be incomplete. Before your application can continue the plan review process the following items from the following department(s) need to be addressed: Buildltw Department: Allen Johannessen, at 206 433 -7163, if you have any questions concerning the attached memo. Please address the above comments in an itemized format with applicable revised plans, specifications, and/or other documentation. The City requires that two (2) complete sets of revised plans, specifications and/or other documentation be resubmitted with the appropriate revision block. In order to better expedite your resubmittal a 'Revision Submittal Sheet' must accompany every resubmittal. I have enclosed one for your convenience. Revisions mast be made In person and will not be accepted through the snail. If you have any questions, please contact me at the Permit Center at (206) 433 -7165. Permit Technician Enclosures File: Permit M06 -036 P:Vennifer\Incomptete Letterst2006Nt06 -036 Incomplete Ltr HI./0C 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 -431 -3670 • Fax: 206 - 431 -3665 Determination of Completeness Memo Date: March 9, 2006 Project Name: Hadzihasanovic Residence Permit #: M06-036 Plan Review: Allen Johannessen, Plans Examiner Tukwila Building Division Allen Johannessen, Plan Examiner A Building Division has deemed the subject permit application incomplete. To assist the applicant in expediting the Department plan review process, please forward the following comments. PLAN SUBMITTALS: (Min. size 11x17 to maximum size of 24x36; all sheets shall be the same size). (Drawing and structural calculations sheets shall be original signed wet stamp, not copied.) 1 The mechanical permit shall be accompanied with a floor plan. The floor plan shall show location of all mechanical equipment including required kitchen and room vents. 2 Show location of the fireplace. Plan shall show relative wall framing for the fireplace. Should there be questions conceming the above requirements, contact the Building Division at 206 -431- 3670. No further comments at this time. .ERMIT COORD COPY PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M06 -036 DATE: 03 -13 -06 PROJECT NAME: HADZIHASANOVIC RESIDENCE SITE ADDRESS: 4240 S 148 ST Original Plan Submittal X Response to Incomplete Letter # 1 Response to Correction Letter # Revision # After Permit Issued DEPARTMENTS: kg" t0 -0(0 Buil ng Division Public Works Fire Prevention Structural DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete d Incomplete Comments: REVIEWER'S INITIALS: APPROVALS OR CORRECTIONS: Approved ❑ Notation: REVIEWER'S INITIALS: Documents/routing slip.doc 2 -28 -02 Approved with Conditions Planning Division Permit Coordinator DUE DATE: 03 -14 -06 Not Applicable ❑ Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: TUES/THURS ROUTING: Please Route d Structural Review Required ❑ No further Review Required DATE: DUE DATE: 04 -11-06 Not Approved (attach comments) ❑ DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: Documents/routing slip.doc 2 -2802 ACTIVITY NUMBER: M06 -036 DATE: 03 -07 -06 PROJECT NAME: HADZIHASANOVIC RESIDENCE SITE ADDRESS: 4240 S 148 ST X Original Plan Submittal Response to Correction Letter # Response to Incomplete Letter # Revision # After Permit Issued DEPARTMENTS: tek Building Divi sion Public Works Comments: PLAN REVIEW /ROUTING SLIP REVIEWER'S INITIALS: '#'ERMIT COORD COPY NIA 03 Fire Prevention Structural DETERMINATION OF COMPLETENESS: (Tues., Th4rs.) Complete ❑ Incomplete Planning Division ❑ Permit Coordinator ❑ DUE DATE: 03 -09-06 Not Applicable ❑ Permit Center Use Only INCOMPLETE LETTER MAILED: fib' (0' at LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg 9f Fire Ping PW 0 Staff lnitials: l/ TUES/THURS ROUTING: Please Route ❑ Structural Review Required ❑ No further Review Required ❑ APPROVALS OR CORRECTIONS: Approved ❑ Approved with Conditions El Notation: REVIEWER'S INITIALS: DATE: DUE DATE: 04-06-06 Not Approved (attach comments) ❑ DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: Revision submittals must be submitted in person at the Permit Center. Revision will not be accepted through the mail, fax, etc. Date: ( 'U rc\. 00 Response to Incomplete Letter # ❑ Response to Correction Letter # ❑ Revision # after Permit is Issued ❑ Revision requested by a City Building Inspector or Plans Examiner Project Name: I�I ICICZ 1Y1 (�SC�Yp�II \T lC_ Project Address: f "� .4 C *- (l q S Q Contact Person: `eJ tccc Phone Number: — � 1 6 ¥Q Summary of Revision: Lt) C_Ce C>✓ Y t r red- i vk k too 2-63 Sheet Number(s): "Cloud" or highlight all areas of revision including date of revision Received at the City of Tukwila Permit Center by: /) �IIQN 4,lj Entered in Permits Plus on V4 iMio \applications\fonns- applications on l ne4evtemn submittal Created: 8 -13 -2004 Revised: City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 -431 -3670 Fax: 206 -431 -3665 Web site: httn: //www.ct.tukwila.wa.us Plan Check/Permit Number: m an - 0 3(0 Steven M. Mullet, Mayor Steve Lancaster, Director RECEIVED CITY OF TUKWILA MAR t 3 2006 CENTER PERMIT STATE OF WASHINGTON) ) ss. COUNTY OF KING CITY OF TUKWILA Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 AFFIDAVIT IN LIEU OF CONTRACTOR REGISTRATION JVechtd 1 f ha Sgno .C_ . states as follows: [please print] 1. I have made application for a building permit from the City of Tukwila, Washington. 2. I understand that state law requires that all building construction contractors be registered with the State of Washington. The exceptions to this requirement are stated under Section 18.27.090 of the Revised Code of Washington, a copy of which is printed on the reverse side of this Affidavit. I have read or am familiar with RCW 18.27.090. 3. I understand that prior to issuance of a building permit for work which is to be done by any contractor, the City of Tukwila must verify either that the contractor is registered by the State of Washington, or that one of the exemptions stated under RCW 18.27.090 applies. 4. In order to provide verification to the City of Tukwila of my compliance with this requirement, I hereby attest that after reading the exemptions from the registration requirement of RCW 18.27.090, I consider the work authorized under this building permit to be exempt under No. . and will therefore not be performed by a registered contractor. I understand that I may be waiving certain rights that I might otherw} have under state law in any decision to engage an unregistered contractor to perform construction work. \applications\8 -2004 affidavit in lieu of contractor registration NOTARY PUBLIC in and for the 1 t of Washington, Residing at Mini Name as commissioned: My commission expires: Permit Center /Building Division: 206 -431 -3670 Public Works Department: 206 - 433 -0179 Planning Division: 206 -431 -3670 PERMIT NO.: Mai — 1.7 7 - 10 APPLICAN Signed nd swom to before me this /44 day of March 20t. County. Alice A. Deacy 6 -1b -o8 18.27.090 Exemptions. This chapter shall not apply to: 1. 2. An authorized representative of the United States Government, the State of Washington, or any incorporated city, town, county, township, irrigation district, reclamation district or other municipal or political corporation or subdivision of this state; 3. Officers of the court when they are acting within the scope of their office; 4. Public utilities operating under the regulations of the utilities and transportation commission in construction, maintenance, or development work incidental to their own business; 5. Any construction, repair or operation incidental to the discovering or producing of petroleum or gas, or the drilling, testing, abandoning, or other operation of any petroleum or gas well or any surface or underground mine or mineral deposit when performed by an owner or lessee; 6. The sale or installation of any finished products, materials, or articles of merchandise which are not actually fabricated into and do not become a permanent fixed part of the structure; 7. My construction, alteration, improvement or repair of personal property, except this chapter shall apply to all mobile, manufactured housing. A mobile/manufactured home may be installed, set up, or repaired by the registered or legal owner, by a contractor licensed under this chapter, or by a mobile/manufactured home retail dealer or manufacturer licensed under chapter 46.70 RCW; 8. Any construction, alteration, improvement, or repair carried on within the limits and boundaries of any site or reservation under the legal jurisdiction of the federal government; 9. Any person who only furnished materials, supplies, or equipment without fabricating them into, or consuming them in the performance of, the work of the contractor, 10. My work or operation on one undertaking or project by one or more contractors, the aggregate contract price of which for labor and materials and all other items is less than $500.00, such work, or operations being considered as of a casual, minor, or inconsequential nature. The exemption prescribed in this subsection does not apply in all instance wherein the work or construction is only a part of a larger or major operation, whether undertaken by the same or a different contractor, or in which a division of the operation is made into \applications\8 -2004 affidavit in lieu of contractor registration contracts of amounts less than $500.00 for the purpose of the evasion of this chapter or otherwise. The exemption prescribed in this subsection does not apply to a person who advertises or puts out any sign or card or other device which might indicate to the public that he is a contractor, or that he is qualified to engage in the business of contractor; 11. Any construction or operation incidental to the construction and repair of irrigation and drainage ditches of regularly constituted irrigation districts or reclamation districts; or to farming, dairying, agriculture, viticulture, horticulture, or stock or poultry raising; or to clearing or other work upon land in rural districts for fire prevention purposes; except then any of the above work is performed by a registered contractor; 12. An owner who contracts for a project with a registered owner; 13. Any person working on his own property, whether occupied by him or not, and any person working on his residence, whether owned by him or not but his exemption shall not apply to any person otherwise covered by this chapter who constructs an improvement on his own property with the intention and for the purpose of selling the improved property; 14. Owners of commercial properties who use their own employees to do maintenance, repair, and alteration work in or upon their own properties; 15. A licensed architect or civil or professional engineer acting solely in his professional capacity, an electrician licensed under the laws of the state of Washington, or a plumber licensed under the laws of the state of Washington while operating within the boundaries of such political subdivision. The exemption provided in this subsection is applicable only when the licensee is operating within the scope of his license; 16. Any person who engages in the activities herein regulated as an employee of a registered contractor with wages as his sole compensation; • 17. Contractors on highw projects who have been prequalified as required by chapter 13 of the Laws of 1961, RC1N.147.28.1)70 with the department of transportation` to `perform highway construction, reconstruction, or, maintenance work.