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Permit M06-074 - SPRUCE MOTEL
SPRUCE MOTEL 14442 TUKWILA INTERNATIONAL BL . EXPIRED 10 -22 -06 M06 -074 Parcel No.: Address: Suite No: City ' Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 -431 -3670 Fax: 206- 431 -3665 Web site: ci.tukwila.wa.us 0040000252 14442 TUKWILA INTERNATIONAL BL TUKW Tenant: Name: SPRUCE MOTEL Address: 14442 TUKWILA INTERNATIONAL BL, TUKWILA WA Owner: Name: SHIVA ENTERPRISES INC Address: 14442 PACIFIC HWY S, TUKWILA WA Contact Person: Name: CANDICE GALLAGHER Address: 2800 THORNDYKE AV W, SEATTLE WA Contractor: Name: WASHINGTON ENERGY SERVICES CO Address: 2800 THORNDYKE AVE W, SEATTLE, WA Contractor License No: WASHIES9710B DESCRIPTION OF WORK: GAS WATER HEATER REPLACEMENT Value of Mechanical: $4,200.00 Type of Fire Protection: Furnace: <100K BTU 0 >100K BTU 0 Floor Furnace 0 Suspended/Wall /Floor Mounted Heater 0 Appliance Vent 0 Repair or Addition to Heat/Refrig /Cooling System Air Handling Unit <10,000 CFM 0 >10,000 CFM 0 Evaporator Cooler 0 Ventilation Fan connected to single duct 0 Ventilation System 0 Hood and Duct 0 Incinerator: Domestic 0 Commercial /Industrial 0 doc: IMC- Permit MECHANICAL PERMIT Permit Number: Issue Date: Permit Expires On: EQUIPM TYPE AND QUANTITY * *continued on next page ** M06 -074 Phone: Phone: 206 391 -1376 Phone: 206 282 -4200 Expiration Date:09 /02/2007 Steven M. Mullet, Mayor Steve Lancaster, Director M06 -074 04/25/2006 10/22/2006 Fees Collected: $211.95 International Mechanical Code Edition: 2003 Boiler Compressor: 0 -3 HP /100,000 BTU 0 3 -15 HP /500,000 BTU 0 15 -30 HP /1,000,000 BTU.. 0 30 -50 HP /1,750,000 BTU.. 0 50+ HP /1,750,000 BTU 0 Fire Damper 0 Diffuser 0 Thermostat 0 Wood /Gas Stove 0 Water Heater 1 Emergency Generator 0 Other Mechanical Equipment... 0 Printed: 04 -25 -2006 City Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206431 -3670 Fax: 206 -431 -3665 Web site: ci.tukwila.wa.us Permit Center Authorized Signature: , 4 li\ V Print Name: doc: IMC- Permit Signature: 1/1.td-C / Llr/1M 1 c -ixt cv(ft Permit Number: M06-074 Issue Date: 04/25/2006 Permit Expires On: 10/22/2006 Date: Or- Date: Steven M. Mullet, Mayor Steve Lancaster, Director I hereby certify that I have read and ex mi his permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be omplied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating cons»uction or the , ormance of work. I am authorized to sign and obtain this mechanicpypermit. This permit shall become null and void If the work Is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. M06 -074 Printed: 04 -25 -2006 Tukwila City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 1: ** *BUILDING DEPARTMENT CONDITIONS * ** PERMIT CONDITIONS Parcel No.: 0040000252 Permit Number: M06 -074 Address: 14442 TUKWILA INTERNATIONAL BL TUKW Status: ISSUED Suite No: Applied Date: 04/06/2006 Tenant: SPRUCE MOTEL Issue Date: 04/25/2006 2: No changes shall be made to the approved plans unless approved by the design professional in responsible charge and the Building Official. 3: All permits, Inspection records, and approved plans shall be at the job site and available to the inspectors prior to start of any construction. These documents shall be maintained and made available until final inspection approval is granted. 4: All construction shall be done In conformance with the approved plans and the requirements of the International Building Code or Intemational Residential Code, International Mechanical Code, Washington State Energy Code. 5: Ventilation Is required for all new rooms and spaces of new or existing buildings and shall be in conformance with the Intemational Building Code and the Washington State Ventilation and Indoor Air Quality Code. 6: Water heaters shall be anchored or strapped to resist horizontal displacement due to earthquake motion. Strapping shall be at points within the upper one -third and lower one -third of the water heater's vertical dimension. A minimum distance of 4- inches shall be maintained above the controls with the strapping. 7: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the Cityof Tukwila Permit Center. 8: All electrical work shall be Inspected and approved under a separate permit issued by the Washington State Department of Labor and Industries (206/248- 6630). 9: VALIDITY OF PERMIT: The Issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The Issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors In the construction documents and other data. * *continued on next page ** doe: Conditions M06 -074 Printed: 04 -25 -2006 City of Tukwila Department of Community Development / 6300 Southcenter BL, Suite 100 / Tukwila, WA 98188 / (206) 431 -3670 I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provision of any other work or local laws regulating construction or the performance of work. Signature: / /� Print Name: ( -- �(A ` J Z 4�� cQ ("if doc: Conditions Date: M06-074 Printed: 04 -25 -2006 CITY OF TUKWILA Community Developmenttiartment Public Works Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 Building PermL4o, Mechanical Permit No. A a . Public Works Permit No. > . Project No. (For office use only) Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. "Please Print** a U j /- King Co Ass or's Tax No.:_4�b �Z Site Address: t T q q �7 .- eruk , --1� 4-kin4 erotr Number: Floor: Tenant Name: Spr U a / ✓t-0 I New Tenant: ❑ .... Yes El -No Property Owners Name:: . S ` hi VA €014 , e r fir ISO /' _.4 mr . ( , o / Mailin Address: l `T l/Y Z t K ict- ( IA. �-it' i-e / " 2 r "M-& t-tic 'V /6 City Slate Zip Name: elneace 6414ylur Day Telephone: &W 37 / 1377 Mailing Address: Z //! tFC? G!?rdq 4f/ 63 Val/a— AA ra1/4 Fax Number: City Zc, 37F6 & ler E -Mail Address: GENERAL CONTRACTOR INFORMATION - '(Mechanical Contractor information on back page) Company Name: 11/4 w/ 4 - i Mailing Address: State Zip City Contact Person: Day Telephone: E -Mail Address: Fax Number: Contractor Registration Number: Expiration Date: " "An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance* ARCHITECT OF RECORD - All plans must be wet stamped by Architect of Record Company Name: Mailing Address: Contact Person: E -Mail Address: State Zip City Day Telephone: Fax Number: ENGINEER OF RECORD =A11 plans must be wet stamped by Engineer of Record Company Name: Mailing Address: Zip pe.mi, paaVice changes1pennit application ( 7 . 2004 ) City Contact Person: Day Telephone: E -Mail Address: Fax Number: Page 1 State BUILDING PERMIT INFORMATION - 206-431 -3670 Valuation of Project (contractor's bid price: $ Existing But ding Valuation: $ Scope of Work (please provide detailed information): Will there be new rack storage? ❑ ..Yes ❑ .. No If "yes ", see Handout No. for requirements. Provide All Building Areas in Square Footage Below PLANNING DIVISION: Single - family building footprint (area of the foundation of all structures, plus any decks ova 18 inches and overhangs greater than 18 inches) *For an Accessory dwelling, provide the following: Lot Area (sq ft): Floor area of principal dwelling: Floor area for accessory dwelling: 'Provide documentation that shows that the principal owner lives in one of the dwellings as his or her primary residence. Number of Parking Stalls Provided: Standard: Compact: Handicap: Will there be a change in use? ❑ .... Yes ❑ ..No If "yes ", explain: FIRE PROTECTION/HAZARDOUS MATERIALS: ❑..Sprinklers 0 ..Automatic Fire Alarm ❑..None ❑. Other (specify) Will there be storage or use of flammable, combustible or hazardous materials in the building? D.. Yes ❑..No If "yes", attach list of materials and storage locations on a separate 8 -1/2 s 11 paper indicating quantities and Material Safety Data Sheets. tpermiu pinVa ehangeApermit ,ppliwton (74004) Page 2 Existing Interior Remodel Addition to Existing Structure New Type of Construction per IBC Type of Occupancy pc IBC 1 ° Floor 2n Floor 3' Floor Floors thru Basement Accessory Structure* Attached Garage Detached Garage .- Attached Carport Detached Carport Covered Deck Uncovered Deck -_ BUILDING PERMIT INFORMATION - 206-431 -3670 Valuation of Project (contractor's bid price: $ Existing But ding Valuation: $ Scope of Work (please provide detailed information): Will there be new rack storage? ❑ ..Yes ❑ .. No If "yes ", see Handout No. for requirements. Provide All Building Areas in Square Footage Below PLANNING DIVISION: Single - family building footprint (area of the foundation of all structures, plus any decks ova 18 inches and overhangs greater than 18 inches) *For an Accessory dwelling, provide the following: Lot Area (sq ft): Floor area of principal dwelling: Floor area for accessory dwelling: 'Provide documentation that shows that the principal owner lives in one of the dwellings as his or her primary residence. Number of Parking Stalls Provided: Standard: Compact: Handicap: Will there be a change in use? ❑ .... Yes ❑ ..No If "yes ", explain: FIRE PROTECTION/HAZARDOUS MATERIALS: ❑..Sprinklers 0 ..Automatic Fire Alarm ❑..None ❑. Other (specify) Will there be storage or use of flammable, combustible or hazardous materials in the building? D.. Yes ❑..No If "yes", attach list of materials and storage locations on a separate 8 -1/2 s 11 paper indicating quantities and Material Safety Data Sheets. tpermiu pinVa ehangeApermit ,ppliwton (74004) Page 2 I PUBLIC 'WORKS PERMIT INFORMATION - 206433 -0179 Scope of Work (please provide detailed information): Call before you Dig: 1 -800- 424 -5555 Please refer to Public Works Bulletin #1 for fees and estimate sheet Water District t] ...Tukwila 0... Water District #125 ❑ .. Highline ❑ ...Water Availability Provided wer Distric ...Tukwila ❑...ValVue ❑.. Renton ❑ ...Seattle ❑ ...Sewer Use Certificate 0... Sewer Availability Provided ❑ .. Approved Septic Plans Provided ❑...Septic System - For onsite septic system, provide 2 copies of a current septic design approval by King County Health Department. Submitted with Application (mark boxes which apply): ▪ —Civil Plans (Maximum Paper Size -22 "x34 ") ❑...Technical Information Report (Storm Drainage) ❑ ...Bond ❑ .. Insurance ❑ .. Easement(s) Proposed Activities (mark boxes that apolv): tf ...Right -of -way Use - Nonprofit for less than 72 hours ❑ ...Right-of-way Use - No Disturbance ❑ ...Construction/Excavation/Fill - Right-of-way Non Right-of-way ❑ ...Total Cut cubic yards ❑ ...Total Fill cubic yards ❑...Sanitary Side Sewer ❑ .. Abandon Septic Tank ❑ ...Cap or Remove Utilities ❑ .. Curb Cut ❑ ...Frontage Improvements ❑ .. Pavement Cut ❑ ...Traffic Control ❑ .. Looped Fire Line ❑ ...Backflow Prevention - Fire Protection Irrigation Domestic Water " ❑...Permanent Water Meter Size... WON ❑...Temporary Water Meter Size.. WO# o ...Water OnIy Meter Size WO# ❑ ...Sewer Main Extension Public Private ❑...Water Main Extension Public Private tpermN pbVcc changes \pm ^R application ( 7 - 3004 ) ❑ .. Geotechnical Report ❑ .. Work in Flood Zone ❑ .. Storm Drainage Page 3 ❑ ...Renton ❑ ...Traffic Impact Analysis ❑ .. Maintenance Agreement(s) ❑...Hold Harmless ❑ .. Right-of-way Use - Profit for less than 72 hours ❑ .. Right-of-way Use — Potential Disturbance ❑ .. Grease Interceptor ❑ .. Channelization ❑ .. Trench Excavation ❑ .. Utility Undergrounding ❑...Deduct Water Meter Size FINANCE INFORMATION Fire Line Size at Property Line Number of Public Fire Hydrant(s) ❑ ...Water ❑ ...Sewer ❑ ...Sewage Treatment Monthly Service Billing to: Name: Day Telephone: Mailing Address: Water Meter Refund/Billing Name: Mailing Address: City Day Telephone: City State Zip State Zip Unit Type: Qty Unit Type: Qty Unit Type: Qty Boiler /Compressor: Qty Fumace<IOOK BTU Air Handling Unit >10,000 CFM Fire Damper 0-3 HP /100,000 BTU Fumace>100K BTU Evaporator Cooler Diffuser 3 -15 HP /500,000 BTU Floor Furnace Ventilation Fan Connected to Single Duct Thermostat 15 -30 HP /1,000,000 BTU Suspended/Wall/Floor Mounted Heater Ventilation System Wood/Gas Stove 30-50 HP /1,750,000 BTU Appliance Vent Hood and Duct Water Heater / 50+ HP /1,750,000 BTU Repair or Addition to Heat/Refrig/Cooling System Incinerator - Domestic Emergency Generator Air Handling Unit <10,000 CFM Incinerator — Comm/Ind Other Mechanical Equipment MECHANICAL PE1041T- F ©1 /T AION 2Ob- 431 -3670 MECHANICAL CONTRACTOR INFORMATION Company Name: ainfel £ . l� l oJ' / Mailing Address: 2.45 2 9) 71cs /ce '�`'' City State Zip Contact Person: C 4na f« 6 y/cr Day Telephone: Zo Co 3 f / /376, E -Mail Address: Fax Number: Contractor Registration Number: &/gft1' 7 7/ 08 Expiration Date: f/o 4 *An original or notarized copy of current Washington State Contractor License must be presented at the time of permit issuance ** Valuation of Project (contractor's bid price): $ LfZct l Scope of Work (please provide detailed information): n &Ja /er xea facetn;aZ se: Residential: New ....0 Replacement ❑ Commercial: New .... ❑ Replacement. Fuel Type: Electric ❑ Gas ...X Other: Indicate type of mechanical work being installed and the quantity below: PERMI APPLICAT NOTES — App licabit: to alt pe rmits in?thk applicati Value of Construction — In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review — Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The Building Official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER. PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING O OR AUTH AGENT: Signature: Print Name: Lin f orn&wJ Day Telephone: 145 27 rBYs7 Mailing Address: Po &x 9-03 Hrt/aiz 64-x- 9o? 3 I Date Application Accepted: tpenults &skice changeslpeimg *agitation (7 -2004) t - H .C, Date Application Expires: Page 4 LO•ao • 0149 Date: 31/4 y /0(ef City State Staff Initials Zip Copy Reprinted on 04 -06 -2006 at 11:37:12 04/06/2006 RECEIPT NO: R06 -00463 Initials: JEM User ID: 1165 Payee: WASHINGTON ENERGY SERVICES COMPANY SET ID: 0406 SET TRANSACTIONS: set Member Amount 1406 -074 211.95 1406 -075 119.85 TOTAL: 331.80 ACCOUNT ITEM LIST: Description MECHANICAL - NONRES MECHANICAL - RES PLAN CHECK - NONRES City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 -431 -3670 Fax: 206 -431 -3665 SET RECEIPT Payment Date: 04 /06/2006 Total Payment:331.80 SET NAME: WASHINGTON ENERGY TRANSACTION LIST: Type Method Description Amount Payment Check 5757 331.80 TOTAL: 331.80 Account Code Current Pmts 000/322.100 175.56 000/322.100 119.85 000/345.830 36.39 TOTAL: 331.80 4271 04/06 9716 TOTAL 331.80 Steven M Mullet. Manor Steve Lancaster, Director Commercial Gas Water Heater USE & CARE MANUAL WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR Pal COPY Standardf W2it Pbuver Assist Burner Unit * A Recognize this symbol as an Indication of Important Safety Mdomratlon! A FOR YOUR SAFETY! — Do not store or use gasoline or other flammable vapors or liquids or other combustible materials In the vicinity of this or any other appliance. To do so may result In an explosion or fire. — WHATTO DO IFYOU SMELL GAS • Do not try to Ilght any appliance. • Do not touch any electrical switch; do not use any phone In your building. Printed in USA MULTI -FLUE COMMERCIAL MODELS APR 06 2006 PERMIT CENTER 0 � U u u CODE REVIEWED PLI SOfDMICl) APR 12 2008 * The Power Assist Burner and Xtreme Units use a system that requires a blower to deliver the air for combustion. a�- fAv;alatr OPTLkwlla T nnUSTnnl GAS -FIRED C �L US LISTED Refer to page 9 for an important note regarding initial start -up of this unit! A Do Not Destroy this Manual. Please read carefully and keep In a safe place for Future Reference. A NOTICE This water heater Is designed for use In a commercial application and the installation and maintenance of It should be per - formed by a qualified, licensed service personnel If the foregoing assumption is not appropriate, then we recommend that you obtain and retain our Residential Use & Care Manual. A CALIFORNIA PROPOSION 65 WARNING: This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. A WARNING: If the Information In these Instructions are not followed exactly, a fire or explosion may result causing property damage, personal Injury or death. • Immediately call your gas supplier from a neigh boys phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department • Do not retum to your building until authorized by the gas supplier or fire department. — Improper Installation, adjustment, alteration, service or maintenance can cause Injury, property damage or death. Refer to this manual. Installation and ser- vice must be performed by a qualified installer, ser- vice agency or the gas supplier. I LLL.TaVLU CITY OF TUKWILA AP 386-17 (105) t Be sure to read and understand the entire Use & Care Manual before attempting to Install or operate this water heater. Pay particular attention to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing prop- erty damage, bodily injury or death . Should you have any problems understanding the instructions in this manual, STOP, and get help from a qualified installer or service technician or the gas supplier. A WARNING Gasoline, as well as other flammable materials and liquids (adhesives, solvents, etc.), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials any- where near or In the vicinity of a water heater. Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in prop- erty damage, bodily Injury, or death. A DANGER Failure to properly vent the water heater to the outdoors as outlined In the Venting Section of this manual can result in unsafe operation of the water heater. To avoid the risk of tire, explosion, or asphyxiation from carbon monoxide, never operate this water heater unless it Is properly vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper Installation at initial start-up; and at least annually there- after. Refer to Maintenance section of this manual for more Information regarding vent system inspections. A DANGER B Vapors from flammable liquids will explode and catch fire causing death or severe bums. Do not use or store flammable gasoline, products such ss solvents or *dissolves In the same room or area near the water heater. Keep flammable products: 1. ter away from heater, 2In approved containers, a. tightly dosed and 4. out of children's reach. Installation: Do not Install water heater where flammable products will be stored or used unless to main burner and pilot flames Water heater has a main burner and pilot flame. The plot tame: 1. which an come on at anytime and 2. will Ignite flammable vapors. 1 cannot be seen, 2. are heavier than air, a. goo f� way on the ftor A an be emrled from otter rooms to the piled flame by air cumnts. are at last 18' above the fleor.This will reduce, but not eliminate, the risk of vapors being Ignited by the main burner or pilot flame. Reed and follow water heater warnings and Nenrctions.If wars manual Is missing, contact the retailer or manufacturer. A General Safety Precautions 2 A DANGER LIQUEFIED PETROLEUM MODELS — Propane, or LP gas, must be used with great caution. • It Is heavier than air and will collect first In lower areas making It hard to detect at nose level. • Make sure to look and smell for LP leaks before attempting to light appliance. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection Indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too. • Gas detectors are recommended In LP applications and their Installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations or customs. • It is recommended that more than one method be used to detect leaks in LP applications. IF LP GAS 1S PRESENT OR SUSPECTED: • DO NOTattempt to find the cause yourself; • DO NOT try to light any appliance; • DO NOT touch any electrical switch; • DO NOT use any phone in your building. • Leave the house Immediately and make sure your fami- ly and pets leave also. • Leave the doors open for ventilation and contact the gas supplier, a qualified service agency or the fire department. • Keep the area clear until the service call has been made, the leak Is corrected, and a qualified agency has determined the area to be safe. A WARNING Both LP and natural gas have an odorant added to help detection. Some people may not physically be able to smell or recognize this odorant. If unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as 'Odorant Fade ", which causes the odorant to "fade ", or diminish In intensi- ty can also hide or camouflage a gas leak. DANGER Water heaters utilizing Liquefied Petroleum gas (LP) are different from natural gas models. A natural gas heater will not function safely on LP gas and vice versa. No attempt should ever be made to convert a heater from natural gas to LP gas. To avoid possible equipment damage, personal injury or fire: DO NOT connect this water heater to a fuel type not in accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These units are not certified for any other type fuel. 1A WARNING LP appliances should not be installed below -grade (for example, In a basement) if such Installation Is prohibited by federal, state and/or local laws, rules, regulations or cus- toms. Temperature Time to Produce Serious Bum 120° F More than 5 minutes 125° F 11/2 to 2 minutes 130° F About 30 seconds 135°F About 10 seconds 140° F Less than 5 seconds 145° F Less than 3 seconds 150° F About 1 seconds 155°F About 1second A General Safety Precautions To meet commercial water use needs, the thermostat on this water heater is adjustable up to 180°F. However, water temperatures over 125 °F. can cause severe bums Instantly or death from scalds. This is the preferred starting polM for setting the control for supplying general purpose hot water. Safety and energy conservation are factors to be considered when setting the water temperature on the thermostat The most energy efficient operation will result when the temperature setting is the lowest that satisfies the needs consistent with the application. Water temperature over 125 °F can cause severe burns instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. See Instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are available, see manual. Maximum water temperatures occur Just after burner has shut off. To find hot water temperature being delivered, tum on a hot water faucet and place a thermometer In the hot water stream and read the thermometer. 3 The following chart details the relationship of water temperature and time with regard to scald Injury and may be used as a guide In determining the safest water temperature for your applications. Table sodomy of Bhdners Burn Institute TIME / TEMPERATURE RELATIONSHIPS IN SCALDS The temperature of the water in the heater can be regulated by setting the temperature dial on front of the Thermostat. To comply with safety regulations the thermostat was set at Its lowest setting before water heater was shipped from the factory. The Illustration below Illustrates the thermostat and how to adjust the water tem- perature. To adjust the water temperature insert a small straight screwdriver into slotted screw in hole in front of the mostat and turn wheel to desired setting. Thermostat is adjustable up to 180° F. CAUroNI l • Hotter water increases the risk of SCALDING! Honeywell Honeywell White- Rodgers NOTE: Each water heater will contain one (1) of the above ther- mostats. Refer to ac ual unit to determine which one. A DANGER \ THERMOSTAT / Hotter water Increases the Potential for Hot Water SCALDS. NOTE: Mbdng valves are available for reducing point of use water temperature by mixing and cold water In branch water lines Con- tact a licensed plumber or the local plumbing authority for further Infomtation. Introduction A WARNING Read and Review this entire Manual with special emphasis on the Draft Hood and Venting Sections (Page 5) and Operation Section (Pages 8 - 11) prior to any installation work LOCAL INSTALLATION REGULATIONS This water heater must be installed in accordance with these instruc- tions, local codes, utility company requirements and /or, in the ab- sence of local codes, the latest edition of the National Fuel Gas Code, ANSI Z223.1 in the United States, or CSA /CAN 0149 Installation Codes in Canada. LOCATION A. The water heater should be installed in a clean, dry location as close as practical to the gas vent or chimney. Long hot water lines should be insulated to conserve water and energy. The water heater and water lines should be protected from exposure to freez- ing temperatures. B. A gas fired water heater should not be installed in a space where liquids which give off flammable vapors are to be used or stored. Such liquids include gasoline, LP gas (butane and propane), paint or adhesives and their thinners, solvents or removers. Because of natural air movement in a room or other enclosed space, flammable vapors can be carried some distance from where their liquids are being used or stored. The open flame of the water heater's inter - mittent pilot or main burner can ignite these vapors causing an • explosion or fire which may result in severe burns or death to those in range, as well as property damage. For these reasons, instal- lation of a gas fired water heater in a garage is not desirable. A WARNING If a location In a garage Is the only alternative, the gas water heater should be installed so that the open flame of the pilot and main burner are no Tess than 18 Inches above the garage floor. The water heater must be located or protected so ft Is not subject to physical damage by moving vehicles or area flooding. Raising the gas fired water heater will reduce BUT NOT eliminate the possibili- ty of lighting the vapor of any flammable liquids which may be Improperly stored or acddentally spilled. C. All models are certified for installation on combustible floors and in alcoves. The minimum side and top clearance to walls and ceil- ing for providing protection of combustible materials are shown on the water heater's rating label. A front clearance of 18 Inches (46 cm) should be provided for adequate inspection and servic- ing. • If the water heater must be installed on carpeting, place a metal or wood panel beneath water heater extending beyond its full width and depth at least 3 inches (7.6 cm) in all directions. If the water heater is installed in an alcove, the entire floor must be covered by the panel. A CAUTION The water heater should not be located In an area where leakage of the tank or connections wig result In damage to the area adja- cent to It or to lower floors of the structure. When such areas can- not be avoided, It Is recommended that a suitable catch pan, ade- quately drained, be Installed under the water heater. The pan MUST NOT restrict the flow of combustion air flow to bottom of water heater. 4 NOTE: Auxiliary catch pan Installation MUST conform to the applicable local codes. D. RESTAURANTS— If the water heater is to be Installed in a restau- rant or other location where the floor is frequently cleaned, it must be elevated to provide at least six inches (15 cm) of clearance from the floor to comply with NSF International recommendations. A factory- designed leg extension kit is available for this purpose from the distributor or store where the water heater was purchased. (Currently unavailable for GX90 models) E. COMBUSTION & VENTILATION AIR — Proper operation of the water heater requires air for combustion and ventilation. If the water heater is installed in a building of conventional frame, ma- sonry or metal construction, and there are no other appliances installed that require an air supply, infiltration air is normally ad- equate for proper combustion and ventilation, and an outside air supply for the water heater may not be required. However, if the water heater is installed in a confined space, or the building is of unusually tight construction, then an outside air supply must be provided. Provisions for Combustion and Ventilation air must com- ply with the applicable codes and standards as defined in the Local Installation Regulations section on page 4. FOR INSTALLATIONS IN THE UNITED STATES: If the water heater is to be installed in a confined space, defined as one having a volume of less that 50 cubic feet (1.4 cu. meters) per 1000 Btu/h of the total input of all appliances within that space, an air supply must be provided. The air must be supplied through two permanent openings of equal area, one of which is to be locat- ed approximately 12 inches (30cm) above the floor and the other of which Is to be located approximately 12 inches (30cm) below the ceiling. The minimum net tree area of each opening must be not less than one square inch per 1000 Btu /h of the total input of all the appliances in the enclosure or structure, if each of the open- ings communicates with other unconfined areas inside the struc- ture. If the required air is to be supplied directly from outdoors (or a freely ventilated attic or crawl space), or through vertical ducts, there must be two openings located as specified above, and each must have a minimum net tree area of not less than one square inch (6.5 sq. cm) per 4,000 Btu /h of the total input rating of all ap- pliances in the en closure. If horizontal ducts are used to communicate with the outdoors, each opening must have a minimum net tree area of not less than one square inch (6.5 sq. cm) per 2000 Btu /h of the total input rat- ing of all appliances in the en- closure. NOTE:1f the openings are to be covered with a protective screen or grill, the net free area of the covering material must be used In determining the size of the openings mentioned above. Protective screening for the openings MUST NOT be smaller than 'L Inch (.64 cm) mesh to resist clogging by lint or other debris. For additional information regarding combustion and ventilation air supply requirements, refer to the latest edition of the Ameri- can National Standard / National Fuel Gas Code, ANSI Z223.1 FOR INSTALLATIONS IN CANADA: While the requirements for U.S. installations outlined above are generally true in Canada, precise requirements for combustion and ventilation air supplies are detailed in the CAN /CSA BI49 In- stallation Codes; under °Venting Systems and Air Supply tor Ap- pliances'. To ensure that the water heater is properly installed, Introduction those requirements must be followed. Large exhaust fans can lower the air pressure inside a building or room and interfere with proper venting and operation. Com- mercial kitchens or other locations that must maintain a high flow of exhaust air should have the water heater installed in a sepa- rate room with combustion and ventilation air supplied directly from outside as described above. F. CORROSIVE ATMOSPHERES — The heater should not be in- stalled near an air supply containing halogenated hydrocarbons. For example, the air in beauty shops, dry cleaning establishments, 1A WARNING The manufacturer's warranty does not cover any damage or defect caused by installation, or attachment, or use of any special attachment such as energy saving devices (other than those authorized by the manufacturer) Into, onto, or In conjunction with the water heater. The use of such unauthorized devices may shorten the life of the water heater and may endanger life and property. The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices. 1. INSPECT SHIPMENT —for possible damage. The manufacturer's responsibility ceases upon delivery of goods to the carrier in good condition. Any claims for damage, shortage In shipments, or non delivery must be filed immediately against carrier by consignee. 2. DRAFT HOOD — The combination draft hood • flue damper as- sembly designed for and shipped with this water heater must be installed, without alteration, directly on the flue outlet collar. DO NOT substitute any other size or type of draft hood. Before proceeding with Installation, verify that the part number on the draft hood • flue damper assembly matches that called for on label near connector. If not, see your distributor or the store from where the water heater was purchased. A.) Place the draft hood - flue damper assembly on the flue outlet of the water heater with the drive motor to the left front. Rotate as necessary to position where the plug on the end of the wire har ness can freely engage in the receptacle of the drive motor. Damper Mounting Screw 3R' Maximum Length Dapper fig Screw Additional screws located at 97 nand DaryerBase Insert Polarized PI g Into re- ceptacle on Drive Motor aver Damper I Draft Hood Assem- bly is secured to water healer. Note: Damper MUST be In open position when water heater main bumer is operating Figure 3.— Installing Damper /Draft Hood Assembly 5 photo processing labs, and storage areas for liquid and powdered bleaches or swim pool chemicals often contain such hydrocar- bons. The air there may be safe to breathe, but when it passes through a gas flame, corrosive elements are released that will shorten the life of any gas burning appliance. Propellants from common spray cans or gas leaks from refrigeration equipment are highly corrosive after passing through a flame. The limited warranty is voided when failure of water heater is due to a corro- sive atmosphere. (Reference is made to the limited warranty for complete terms and conditions.) Installation B.)Mark a spot on top pan through the hole in support bracket at the rear of the drive motor. (Refer to Figure 3.) C.)Remove the draft hood - flue damper assembly and drill a hole through the spot for securing It with sheet metal screw. D.) Reinstall the draft hood - flue damper assembly and secure it with a sheet metal screw through the support bracket. Also install three (3) 3/8 °(.95 cm) maximum length self drilling screws (supplied with Damper Assembly) into holes located around the base of Damper Assembly. (Refer to Figure 3.) E.) Electrical connections to the drive motor are made with a plug that is polarized to Insure correct insertion. The drive motor re- ceptacle is external to the casing for easy access. (Refer to Fig- ure 3.) 3. VENTING — Theresponsibility forprovidingaventofadequateca- pacity and in good usable condition is that of the installing contrac- tor. There is a limit to the Btu /h capacity of any given vent or chim- ney style and height. For installations in the United States, capaci- ty tables are printed in Appendix "G" of the National Fuel Gas Code (ANSI Z223.1). For installations In Canada, this information is con- tained in Appendix B of CANICSA B -149 Installation Codes As an alternate method for sizing a vent connected to more than one appliance, the effective area of the vent shall be not less than the area of the largest vent connector plus 50 °/w of the areas of addition- al draft hood outlets. Any horizontal run of vent connector connecting the draft hood to the gas vent or chimney, must have an upward slope of at least 1/4" per foot of length. Single wall vent connectors must be at least 6° from adjacent unprotected combustible surfaces. Joints of vent con- nectors should be securely fastened by sheet metal screws or other approved method. Provide support for vent, or vent connectors to keep weight off draft hood. 4. GAS SERVICE — The inlet gas pressure to the water heater must not exceed 10.5' w.c. (2.6 kPa) for Natural gas and 13.0' w.c. (3.2 kPa) for L.P. gas. Note: The power Assist Burner Unit uses only Natural Gas and should follow the guidelines stated in the previous sentence for inlet gas pressure. For purposes of input adjustment, the minimum inlet gas pressure (with main bumer on) is shown on the rating plate. Check to see if high or low gas pressure is present and then contact the gas company for correction. The gas line should be of adequate slze to prevent undue pressure drop. Sizing based upon Table 1 (on pg. 14) Is recommended. No additional allowance is necessary for an ordinary number of fit- tings. A ground joint union and manual shutoff valve should be installed in the gas line near the water heater so that the burner assembly may be easily removed. The shut -off valve must be readily ac- cessible for turning on or off. See Fig. 4 or 5 on page 6. Installation NOTES: 1.) Heater's Outlet Piping must have upward slope, otherwise use Circulator 2.) II Vertical Tank is used, follow same lay. out. 3.) Figure depicts the Power Assist Burner, but all burner systems applies. 4.) The gas supply piping must be adequate- ly supported and aligned to minimize loads (forces) on the water heater's gas valve and burner system. To Gas Supply Manual Gas Shut -Off Thermostat Ground Joint Union Temperature & Pressure Relief Valve (See Local Code) Sediment Trap Cap —0- Gas alve Storage Tank Air Gap 6' Discharge Pipe to Suitable Open Drain Hot Outlet Discharge Pipe to Suitable Open Drain Temperature & Pressure Relief Valve (See Local Code) Optional Return Outlet Check Valve Cold Water Inlet Shut -Off Valve Vacuum Relief Valve (Not Supplied) If required, u.m per kcal <oda and vivo manulamuml in,m. -,con.. Figure 4. — Typical Gravity Circulating System NOTES: 1.) Figure depicts the 'Standard Burner, but all burner systems applies. 2.) The gas supply piping must be adequately supported and aligned to minimize loads (forces) on the water heater's gas valve and burner system. Manual Gas Shut -Off To Gas Supply Thermostat Ground Joint Union Sediment Trap Cap - ->• Recirculator Temperature & Pressure Relief Valve Air Gap 6' Gas Valve Shut-Off Valve Recirculation Loop Temperature & Pressure Relief Valve (See Local Code) Cold Inlet Circulator' Circulator may be wired to run continuously without the Control Check Valve Discharge Line to Suitable Open Drain Hot Outlet Manifolds Vacuum Relief Valve (Not Supplied) rrmyuim, install pn local coma sad valve n,cooe<w, >v inirodIx Figure 5. — Typical Forced Circulation Tank System with Factory Supplied Jacketed & Insulated Storage Tanks. 6 A sediment trap must be Installed at the bottom of the gas line. See Fig. 4 or 5 on page 6. The pipe compound used should be resistant to the action of liq- uefied petroleum gases. LEAK TESTING — The water heater and Its gas connections MUST be leak tested at normal operating pressure before it is placed in operation. Turn ON the manual gas shut -off valve near the water heater. Use a soapy water solution to test for gas leaks at all connections and fittings. Bubbles indicate a gas leak that must be corrected. The water heater factory connections to the gas valve should also be leak tested after placing the water heater in operation. A WARNING NEVER use open flame to test for gas leaks, as bodily Injury or property damage could result. PRESSURE TESTING THE GAS SUPPLY SYSTEM —The water heater and its manual gas shut -off valve MUST be disconnected from the gas supply piping system during any high pressure test- ing of that system at pressures in excess of 1/2 psi (14' w.c. / 3.5 kPa). The water heater MUST be Isolated from the gas piping system by closing the manual gas shut -off valve during any pressure test- ing of the gas supply piping at pressures equal to or less than 1/2 psi (14' w.c. / 3.5 kPa). 5. RELIEF VALVE— A newfactoryinstalledcombinationpressure and temperature relief valve, complying with the Standard for Re- lief Valves and Automatic Gas Shutoff Devices for Hot Water Sup- ply Systems, ANSI Z21.22, or Standard CAN1.4.4, Temperature, Pressure, Temperature and Pressure Relief Valves and Vacuum Relief Valves is provided with the water heater. No valve is to be placed between the relief valve and the water heater. For a cir- culating tank installation, the separate storage tank(s) must have similar protection. The pressure rating of the relief valve must not exceed 150 psi (160 psi for ASME models), the maximum working pressure as marked on front of the water heater. The Btu/h rating of the relief valve must equal or exceed the Btu /h input of the water heater as marked on its rating plate. Connect the outlet of the relief valve to a suitable open drain. The discharge line must pitch downward from the valve to allow com- plete draining (by gravity) of the relief valve and discharge line, and be no smaller than the outlet of the valve. The end of the discharge line should not be threaded or concealed and should be protect- ed from freezing. No valve of any type, restriction or reducer cou- pling should be installed in the discharge line. Local codes shall govern the installation of relief valves. 6. THERMAL EXPANSION — Determine If a check valve exists In the Inlet water Tine. It may have been installed in the cold water line as a separate back flow preventer, or it may be part of a pressure reducing valve, water meter or water softener. A check valve located in the cold water inlet line can cause what Is referred to as a "closed water system ". A cold water inlet line with no check valve or back flow prevention device is re- ferred to as an "open' water system. As water is heated, It expands In volume and creates an Increase in the pressure within the water system. This action Is referred to as "thermal expansion ". In an 'open' water system, expand- ing water which exceeds the capacity of the water heater flows back into the city main where the pressure is easily dissipated. A "closed water system ", however, prevents the expanding water from flowing back into the main supply line, and the result Installation 7 of "thermal expansion" can create a rapid, and dangerous pressure increase in the water heater and system piping. This rapid pressure increase can quickly reach the safety setting of the relief valve, causing it to operate during each heating cycle. Thermal expansion, and the resulting rapid, and repeated ex- pansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve, and possibly the heater itself.Replacing the relief valve will not correct the problem) The suggested method of controlling thermal expansion is to install an expansion tank in the cold water line between the water heater and the check valve. The expansion tank is designed with an air cush- ion built in that compresses as the system pressure increases, thereby relieving the over pressure condition and eliminating the re- peated operation of the relief valve. Other methods of controlling ther- mal expansion are also available. Contact your installing contractor, water supplier, or plumbing inspector for additional information re- garding this subject. If a recirculation line is installed, the return connection should be made to a tee close to the inlet connection on the water heater. A check valve should always be installed in the recirculation line to prevent cold water from entering. Factory designed Equa -Flow Manifolds, and Jacketed, Insulated Storage Tanks are available. WATER CONNECTIONS — This water heater may be connect- ed individually, in multiples with others, or with an external hot water storage tank. Inlet water connections are made to the lower coupling on the heater, and outlet water connections are made to the upper coupling or, if desired on models so equipped, the optional top connections may be utilized. Cap unused connections. Use only clean, new galvanized steel, copper or approved plastic pipe for water connections. Local codes or regulations shall govern the exact type of material to be used. The installation of unions on the inlet and outlet water lines and a shut-off valve in at least the cold water inlet line is recommended, so the water heater may be easily disconnected for servicing. When this water heater Is supplying general purpose hot water requirements for use by individuals, a thermostatically controlled mixing valve is recommended to reduce the risk of scald Injury. Contact a licensed plumber or the local plumbing authority for fur- ther Information. Thermometer(s) should be installed so that they indicate the tem- perature of the water at or near the outlet of the water heater and storage tank(s) if provided. See Fig. 4 or 5 on page 6. 7. WIRING —A polarized 120V 50/60 Hz power supply, with suit- able disconnect means, must be connected to the black and white leads provided. The current draw by the Standard Burner Unit is 0.3 Amps, 1.5 Amps on the Power Assist Burner unit, and 2.5 amps on the Xtreme unit. The water heater, when Installed, must be electrically grounded in accordance with local codes, or, in the absence of local codes, with the National Electrical Code, ANSI /NFPA 70 in the United States; or CSA C22.1 Electrical Code, in Canada. Refer to Fig. 12, 13, 14, 15, or 16 on pages 24-28 of this manual for water heater internal wiring diagrams. Operation Before operating this water heater, be sure to read and follow the Instructions on the label pictured below and all other labels on the water heater, as well as the warnings printed In this manual. Failure to do so can result in unsafe operation of the water heater resulting In property damage, bodily Injury, or death. Should you have any problems reading or following the instructions In this manual, STOP, and get help from a qualified person. 'Lighting Instructions for the Standard and Power Assist Units Only.' 1. UGHTING PROCEDURE - Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat. NOTE: The Gas Valve supplied with this water heater may vary from the one pictured on the label below, but the Lighting Instructions are the same for all types of valves supplied with thls model water heater. WARNING: If You do not follow these hstfmctionS result causing property damage, exactly afire or explosion may personal injury or loss of We A.This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. B. BEFORE OPERATING smell all around the C appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance D • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions OPERATIC INSTRUCTIONS 1. STOPI READ THE SAFETY INFORMATION ABOVE ON THIS LABEL. 2. USING A SLOTTED SCREW DRIVER — INSERT INTO TEMPERATURE ADJUSTM €NT OPEN- ING. TURN SCREW CLOCKWISE TO THE LOWEST SETTING GAS VALVE POR YOUR SAFETY READ BEFORE OPTING TEMPERANRE ADJUSTMENT SCREW THERMOSTAT �GJ • If you cannot reach your gas supplier, call the fire department. .Use only your hand to turn the gas control knob. Never use tools. 11 the knob will not turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion. .Do not use this appliance if any part has been under water. Immediately call a qualified ser- vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 5. TURN THE 'GAS COCK KNOB' CLOCKWISE TO 'OFF.' 6. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU THEN SMELL GAS, STOPI FOLLOW 'B' IN THE SAFETY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO NEXT STEP. 7. TURN 'GAS COCK KNOB' COUNTER- CLOCKWISE 1 TO "ON'. 8. TURN ON ALL ELECTRIC POWER TO THE APPLIANCE. 9. SET THERMOSTAT TO DESIRED SETTING 3. TURN OFF ALL ELECTRIC POWER TO THE 10. IF THE APPLIANCE WILL NOT OPERATE, 3 FOLLOW THE INSTRUCTIONS 'TO TURN APPLIANCE. OFF GAS TO APPLIANCE' AND CALL YOUR 4. THIS APPLIANCE IS EQUIPPED WITH AN IGNmON SERVICE TECHNICIAN OR GAS SUPPLIER. DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NOT TRY TO UGHT THE PILOT BY HAND 10 TURN OFF GAS 1O APPUANCE 1. SET THE THERMOSTAT TO LOWEST SETTING. 3. TURN THE 'GAS COCK KNOB° CLOCKWISE 2. TURN OFF ALL ELECTRIC POWER TO THE TO 'OFF'. APPLIANCE IF SERVICE IS TO BE PERFORMED. 8 Operation Before operating this water heater, be sure to read and follow the Instructions on the label pictured below and all other labels on the water heater, as well as the wamings printed In this manual. Failure to do so can result In unsafe operation of the water heater resultlng M property damage, bodily Injury, or death. Should you have any problems reading or tollowing the Instructions In this manual, STOP, and get help from a qualified person. Lighting Instructions for the Xtreme Unit Only. 1. LIGHTING PROCEDURE - Ughting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat. NOTE: The Gas Valve supplied with this water heater may vary from the one pictured on the label below, but the Lighting Instructions are the same for all types of valves supplied with this model water heater. NOTE: This unit contains a ceramic burner chamber. When this chamber is heated for the first time the binders will burn off causing a Tight colored smoke to appear near the bottom of the unit. This generally last for 30 - 45 minutes. This Is normal operation and does not indicate a need for alarm or service. WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot. DO y.Ql try to light the pilot by hand. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the Floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. OPERATING I NSTRUCTIONS 1. STOP! READTHE SAFETY INFORMATION ABOVE ON THIS LABEL. 2. REMOVE OUTER COVER. U SING A SLOTTED SCREWDRIVER - I NSERT INTO SLOT IN CENTER OF DIAL T URN DIAL COUNTERCLOCKWISE TO THE LOWEST SETTING. Gas Control Knob Index pa%VM VF 3. TURN OFF ALL ELECTRIC POWER TO THE APPLIANCE. 4. 1F115 APPLIANCE 15 EQUIPPED WITH AN 1 IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT. DO NQTTRY TO LIGHT THE PILOT BY HAND. TEMPERATURE ADJUSTMENT DIAL TE: Thermostat own with cover THERMOSTAT FOR YOUR SAFETY READ BEFORE OPERATING TO TURN OFF GAS TO APPLIANCE 1. SET THE THERMOSTA T TO LOWEST SETTING. 3. TURN THE "GAS CONTROL KNOB" CLOCK - 2. TURN 0 FF ALL EL ECrRIC POWER TO THE WISE MATO "OFF ". APPLIAN CE IF SERVI CE IS TO BE PERFORME D. 9 • If you cannot reach your gas supplier, call the fire department. C. Use only your hand to tum thegas control knob. Never use tools. If the knob will notturn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified ser - vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. 5. TURN THE "GAS CONTROL KNOB' CLOCK- WISE TO" OFF". 6. WAR FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU THEN SMELL GAS, STO P! FOL- LOW "B" IN THE SAFETY INFORMATION ABOVE ON THIS LABEL. IF YO U DONT SMELL GAS, GO TO NEXT STEP. 7. TURN THE 'GAS CONTROL K NOW COUNTER- CLOCKWISE /PTO "ON ". 8. TURN ON ALL ELECTRIC POWER TO THE APPLIANCE. 9. 5 ETTHERMOSTATTO CESIR ED SETTING. I NSTALL OUTER COVER. 0. IF THE A PPUANCE WILL NOT OPERATE, FOL- LOW THE INSTRUCTIONS 'TO TURN OFF GAS TO APPLIANCE" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER. Operation SAFETY PRECAUTIONS A. Do tum off manual gas shut -off valve if water heater has been sub- jected to over heating, fire, flood, physical damage or if gas supply fails to shut off. B. Do Not tum on water heater unless it Is filled with water. C. Do Not turn on water heater if cold water supply shut -off valve Is closed. D. Do Not store or use gasoline or other flammable vapors and liq- uids, such as adhesives or paint thinner, in vicinity of this or any other appliance. If such flammables must be used, open doors and windows for ventilation, and all gas buming appliances in vicinity should be shut off, including their pilot lights, to avoid vapors Ignit- ing. NOTE: Flammable vapors may be drawn by air currents from surrounding areas to the water heater. E. Do not allow combustible materials such as newspaper, rags or mops to accumulate near water heater. F. If there is any difficulty in understanding or following the OPERA- TION or MAINTENANCE instructions, it is recommended that a qualified person or serviceman perform the work. 1 A CAUTION Hydrogen gas can be produced In a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY R.AMMABLEU To dissipate such gas and to reduce risk of injury, ft Is recommended that the hot water faucet be opened for sever- al minutes at the kitchen sink before using any electrical appli- ance connected to the hot water system. If hydrogen Is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the time It Is open. 2. TEMPERATURE SETTINGS — The thermostat is adjusted to its lowest temperature position when shipped from the factory. To meet commercial water use needs, it is adjustable up to 180 °F (82 °C). However, water temperatures over 125 °F (52 °C) can cause severe burns instantly or death from scalds. This is the preferred starting point for setting the control for supplying general purpose hot water. Safety and energy conservation are factors to be considered when setting the water temperature on the thermostat. The most ener- gy efficient operation will result when the temperature setting is the lowest that satisfies the needs consistent with the applica- tion. DANGER f Hotter water Increases the Potential for Hot Water SCALDS. To adjust the water temperature, insert a small straight screwdriver into slotted screw in hole in front of thermostat and turn wheel to desired setting. Thermostat is adjustable up to 180° F. CAUTION!! - Hotter water increases the risk of SCALDING! Honeywell Figure 6. — Thermostat adjustment THERMOSTAT White-Rodgers 10 A WARNING When this water heater Is supplying general purpose hot water requirements for IndMduals, a themrostaticalty controlled mixing valve for redudng point of use water temperature Is recommend- ed. Contact a licensed plumber or the local plumbing authority for further Information. Outlet water temperature will vary during normal operating cy- cles. Reliable temperature readings should be taken shortly after main burner cycles off during a period of little or no use. 3. GAS MANIFOLD PRESSURE—With the gas valve supplied with this water heater, main burner ignition occurs at a low or step man- ifold pressure, which will then automatically build up to its normal operating level . On the Power Assist Burner and Xtreme units, ignition and manifold pressure occur immediately. The rated op- erating manifold pressure is listed on the water heater rating plate. For purposes of input adjustment, the minimum inlet gas pres- sure(with main burner on) is also shown on the rating plate. A 1/8" NPT tapping is provided on the outlet side of the gas valve for connecting a manometer to check this pressure. If necessary, ad- just the pressure to the proper value by turning regulator adjust- ment screw clockwise to increase pressure or counterclockwise to decrease pressure. 4. CHECK INPUT Consul the local Gas Company to determine the heating value of the gas supplied. Check input by clocking gas meter with all other gas appliances turned off. Use the following formula: INPUT (btU/h)_ (3,600) x (Heating Value) x (Number of Cubic feel Timed) Seconds Clocked A WARNING DO NOT exceed Input shown on the water heater's rating plate) To insure accuracy for rating, clock enough cubic feet of gas so that the clocked time is at least 60 seconds. Operation Small adjustments can be made by varying the manifold pressure from the designated settings mentioned above. 5. INTERMITTENT PILOT FLAME ADJUSTMENT— No adjustment is required with normal inlet gas pressures. The pilot flame ad- justment valve Is pre -set, and does not normally require re-ad- justment. 6. HIGH ALTITUDE — Ratings of gas appliances are based on in- stallation and operation at sea level of elevations of 2000 feet. Factory prepared high altitude models are available and are specif- ically rated for installations at elevations up to 5000 feet. Refer to rating plate on front of water heater for model number and atti- tude specifications. Properly maintained, this water heater will provide years of depend- able, trouble free service. It is strongly suggested that a regular rou- tine maintenance program be established and followed by the owner. It is further recommended that a periodic inspection of the blower, thermostat, burner, relief valve, internal flueway, draft hood / damper assembly and venting system should be made by service technicians qualified in gas appliance repair. 1. ROUTINE PREVENTIVE MAINTENANCE A. BURNERS — Visually inspect the main burner flame and the pilot flame at least every three months. Refer to Figures 7, 8, 9, or 10 for normal flame pattern. Fallen scale can usually be dislodged Figure 7.— Pilot Flame Pattern (Standard Burner) Figure &— Pilot & Main Burner Flame Pattern (Standard Burner) Maintenance A WARNING 7. EMERGENCY SHUTDOWN — Should overheating occur or the gas supply tall to shut off, turn off the manual gas control valve to the appliance. A WARNING DO NOT use this appliance If any part has been under water. Immediately call a qualified service technician to inspect the appli- ance and to replace any part of the control system and any gas control which has been under water. If the water heater has been subjected to fire or physical damage, turn off gas at the manual gas control (shut -off) valve. Do not op- erate the water heater again until it has been checked out by a qualified service technician. from the tops of the burners with a thin rod, then vacuumed or brushed from the bottom of the burner box. If a more thorough cleaning is deemed necessary to restore a normal flame pattern, the burner tray assembly should be removed and the burners cleaned individually. (See page 12 for Xtreme models) A CAUTION For your safety, removal and cleaning of burner tray and Individual burners should be performed ONLY by a qualified service techni- cian, as It involves disconnection of gas piping and leak testing. Figure a — Pilot Flame Pattern (Power Assist Burner a Xtreme units) Figure 10. —Pilot & Main Burner Flame Pattern (Power Assist Burner 11 & Xtreme Units) Maintenance Burner and pilot assembly removal Instructions specific to Xtreme models ONLY! For instructions on bumer removal for standard and power assist models refer to page 13. To Remove Burner(s): 1. Tum off gas and electric to unit. Remove the two (2) screws that hold the 'blower protective cage" over blower. Remove 'blower pro- tective cage' and set aside to be reassembled later. 2. Disconnect power cable to blower. Disconnect Igniter wire to igni- tion module and pressure tube from tap on plenum top plate. 3. Remove screws (11) in plenum back plate (See Illustration 1). Remove back plate. Remove screws (8) in plenum top. Remove grommet in plenum top and insert igniter wire through hole. Remove plenum top. 4. Disconnect flexible gas line, at gas inlet. Remove two (2) nuts that hold manifold assembly. Slide manifold out (evenly) and set aside. 5. Remove four (4) screws from bumer to be removed. Slide burn- er out slowly, so that bumer chamber refractory is not damaged. 6. Reverse above steps to Install new bumer. Make sure that all gas connections are tight and all screws are reassembled and tight- ened (do not over tighten screws). To Remove Pilot Assembly: 1. Refer to steps 1 through 4 above. 2. Disconnect pilot tube from gas valve. Remove grommet from side of plenum, where pilot tube enters. Carefully push pilot tube through hole in plenum wall, holding the other end (closest to the pilot) firmly to avoid loosening from pilot. Illustration 1a - Detalled veiw of plenum area. 12 — Plenum Top Plate Plenum Top Plate Grommet (hidden In this view) 'tor Plenum Back Plate Brower Protective Cage Plenum Illustration 1- Sumer Removal (See Illustration la for a detailed view of the plenum area.) 3. Remove the two (2) screws from pilot assembly. Rotate pilot (down and clockwise, then rock back) assembly to remove from mounting plate. 4. Reverse above steps to install new pilot assembly. Make sure that all gas connections are tight and all screws are reassembled and tightened (do not over tighten screws). Maintenance TO REMOVE BURNER TRAY: 1. Turn off manual gas shut -off valve. 2. Disconnect gas pipe union and wiring to gas valve, pilot, & blower (If so equipped). 3. Remove retaining screw or bracket from burner tray rail on side opposite gas valve. 4. Slide burner tray assembly out. When reinstalling the burner tray assembly, make certain it is pushed in all the way against the stop attached to the bottom pan. Then reinstall the retain- ing screw or bracket. 5. Reconnect gas pipe union and wiring to gas valve, pilot, and blower (If so equipped), turn on manual gas shut-off valve and test for gas leak. B. VENTING SYSTEM — Inspect venting system at least yearly to make certain the passageways are free and unobstructed, and that the vent connectors from the water heater's draft hood to the chimney are properly positioned and securely attached. Remove any obstructions in vent connector or chimney and replace any corroded through vent connectors. C. CONTROLS — The manifold pressure and controls should be checked at least yearly by a qualified service technician. D. BLOWER —Clean the blower periodically to remove any buildup of lint or dirt. Remove the inlet plate and blow out any lint or dirt on the wheel and on the screen of the inlet plate. Before operation, re- install the inlet plate to the blower. E. PRESSURE SWITCH — Inspect the inlet to the pressure switch and the tubing for debris or blockage. Clean out the tubing peri- odically to prevent buildup of debris. 1.This water heater is equipped with a combination thermostat /temperature limiting device (ECO) that should be checked annually by qualified service personnel. A WARNING Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING! 13 2. The Temperature and Pressure Relief Valve must be free to operate properly. Check (at least once a year) by lifting the handle fully and allowing several gallons of water to flush through the discharge line. Make certain the discharged water is directed to a suitable drain. A WARNING Before manually operating the relief valve, make certain no one will be exposed to the danger of coming In contact with the hot water released by thls valve. The water may be hot enough to cre- ate a SCALD hazard. The water released should be directed to a suitable drain to prevent Injury or damage. NOTE: If the temperature and pressure relief valve on the water heater discharges periodically, this may be due to ther- mal expansion In a "closed" water system. Contact the water supplier or local plumbing inspector on how to correct this. DO NOT plug the relief valve outlet. D. TANK— Good maintenance requires that the tank be cleaned of deposits. Unless the water supply is soft (0 to 5 grains hardness), scale or lime deposits will accumulate in the tank. Hard water scale is deposited at an increasingly high rate in proportion to in- creased water temperature. Accumulation of these deposits may reduce efficiency, and shorten the life of the water heater. Any new installation should have a tank inspection program set up initially for frequent inspection. The first inspection should be within a six month period. Once the scaling tendencies have been established, the inspection program can be modified to suit the water conditions. Cleaning should be performed if the scale has accumulated above the drain valve opening. A wet -dry shop vac with a nozzle fashioned from 1" and /or 3/4" polyethylene pipe makes a good tool for scraping and removing scale. TO CLEAN OR INSPECT TANK: 1, Shut off gas valve and drain tank. 2. Remove tank clean -out cover on jacket and with pocket knife cut and remove a circular plug of insulation the full size of jack- et opening. 3. Loosen nut on seal plate assembly enough to twist yoke side- ways. Hold assembly securely and push inward, then remove from tank. 4. Remove as much built-up scale from flue tubes and tank bot- tom as practical. Do not attempt to clean so thoroughly that the tool used damages the glass lining. 5. Clean the seal plate and install a new gasket. Wipe clean the interior surface of the tank that contacts the gasket. Reinstall the seal plate and tighten in position. Fill tank with water and check for leaks. If no leaks are found, Install insulation plug and clean -out cover on jacket and re -light the water heater. If chemical lime dissolving cleaners are preferred, cautiously fol- low the instructions supplied with the cleaner. D0 NOT use a muri- atic or hydrochloric acid (HCI) base cleaner. 2. ANODE INSPECTION —The water supply in certain areas con- tains very aggressive elements. In these areas, periodic inspec- Notes 14 Lion of the anode is recommended to determine if replacement is necessary. The anode(s) supplied in this water heater is slowly consumed , thereby eliminating or minimizing corrosion and pro- tecting the glass lined tank. The anode(s) should be replaced when more than 6 inches (15 cm) of core wire is exposed at ei- ther end. 3. SEASONAL OPERATION — If the water heater is to remain idle for an extended period (60 days or more) the heater should be turned off. The water heater and piping should be drained if they might be subjected to freezing temperatures. It is recommended that the water heater's operation is thoroughly checked (by a qual- ified service technician) before it is placed back in service. NOTE: Refer to Hydrogen Gas caution notation on page 10. TABLE 1 Maximum Capacity of Pipe In Cubic Feet of Gas per Hour for Gas Pressures of 0.5 polo or Less and a Pressure Drop of 0.3 Inch Water Column Based on a 0.50 Specific Gravity Natural Gas; 111.5 Specific Gravity L.P. Gas Is used, multiply capacity by 0.63 Nominal Iron Pipe Size, Inches Internal Diameter Inches L ngth of Pipe, Feet 10 20 90 40 50 60 70 90 90 100 125 150 175 200 1/2 .622 132 92 73 63 56 50 46 43 40 38 34 31 28 26 3/4 .824 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 1.049 520 350 285 245 215 195 180 170 160 150 130 120 110 100 1 1/4 1.380 1,050 730 590 500 440 400 370 350 320 305 275 250 225 210 1 1/2 1.610 1 600 1,100 890 760 670 610 560 530 490 460 410 380 350 320 2 2.067 3,050 2.100 1,650 1,450 1,270 1,150 1,050 990 930 870 780 710 850 610 2 1/2 2.489 4,800 3,300 700 2.300 2,000 1.850 1,700 1,600 1.500 1,400 1,250 1 130 1,050 980 3 3.068 8,500 5,900 4.700 4,100 3,600 3250 3,000 2,800 2,800 2,500 2,200 2.000 1,850 1,700 4 4 026 17.500 1 12.000 9.700 8.300 7.400 8.800 8.200 5 800 5.400 5.100 4 500 4.100 3.800 3.500 4. Remove as much built-up scale from flue tubes and tank bot- tom as practical. Do not attempt to clean so thoroughly that the tool used damages the glass lining. 5. Clean the seal plate and install a new gasket. Wipe clean the interior surface of the tank that contacts the gasket. Reinstall the seal plate and tighten in position. Fill tank with water and check for leaks. If no leaks are found, Install insulation plug and clean -out cover on jacket and re -light the water heater. If chemical lime dissolving cleaners are preferred, cautiously fol- low the instructions supplied with the cleaner. D0 NOT use a muri- atic or hydrochloric acid (HCI) base cleaner. 2. ANODE INSPECTION —The water supply in certain areas con- tains very aggressive elements. In these areas, periodic inspec- Notes 14 Lion of the anode is recommended to determine if replacement is necessary. The anode(s) supplied in this water heater is slowly consumed , thereby eliminating or minimizing corrosion and pro- tecting the glass lined tank. The anode(s) should be replaced when more than 6 inches (15 cm) of core wire is exposed at ei- ther end. 3. SEASONAL OPERATION — If the water heater is to remain idle for an extended period (60 days or more) the heater should be turned off. The water heater and piping should be drained if they might be subjected to freezing temperatures. It is recommended that the water heater's operation is thoroughly checked (by a qual- ified service technician) before it is placed back in service. NOTE: Refer to Hydrogen Gas caution notation on page 10. "System Sentinel" Diagnostic System The "System Sentinel" Diagnostic system on this water heater provides the user or service technician with a visual representation of the operational status of the various sections of the water heater's control system. A quick glance at the System Sentinel panel on the front of the heater will give an indication of where to begin trouble shooting of a non operational heater. The LED's (light emitting diodes) on the panel are arranged from top to bottom based on their function in the normal sequence of operation, and their function is explained as follows: 3 SYSTEM SENTW POWER THERMOSTAT CITRON PILOT VALVE ECO ■Ilem= MAN VALVE RUUD P—mor POWER When illuminated, this green LED indicates that 120VAC power is being supplied to the heater, the On /OFF switch is function- ing and the 24V transformer is functioning property. (Refer to Section 1 of Troubleshooting Guide) THERMOSTAT When illuminated, this red LED indicates that the ther- mostat is lunctioning(calling for heat) and 24VAC power is being supplied to the Damper Assembly. (Refer to Section 2 of Troubleshooting Guide) IGNITION When illuminated, this red LED indicates that the Damper Assembly is opened. For the standard burn- er, 24 VAC power is being supplied to the Ignition Con- trol Module, and the ignition sequence has begun. For the Power Assist Burner, 24 VAC power is supplied through the N/C side of the pressure switch actuating the relay and supplying 120 VAC to the blower. After sufficient pressure is reached in the plenum, the NIO side of the pressure switch closes and 24 VAC power Is supplied to the Ignition Control Module beginning the ignition sequence. (Refer to Section 3 of Troubleshooting Guide) PILOT VALVE When illuminated, this red LED indicates that the Ig- nition Control Module is supplying 24 VAC power to the ECO (Energy Cut Off device), or High Limit. (Refer to Section 4 of Troubleshooting Guide) ECO When illuminated, this red LED indicates that the ECO (Energy Cut 01f device), or High Limit is closed, and 24 VAC power is being supplied to the PV (Pilot Valve) terminal on the Gas Control Valve. (Refer to Section 5 of Troubleshooting Guide) MAIN VALVE When illuminated, this red LED indicates that the Ignition Con- trol Module Is supplying 24 VAC power to the MV (Main Valve) terminal on the Gas Control Valve. (Refer to Section 6 of Troubleshooting Guide) 15 "System Sentinel "Troubleshooting Guide Section 1... the "POWER" LED NO 'Is the "ON/OFF' Switch in the "ON" position? 1 (YES 1 Is 120 VAC power present at the branch circuit connections to Black wire of the switch and White wire of the transformer ? 1 YES Is 120 VAC power present between the Black and White wires to the transformer ? Is 24 VAC power present between the Yellow and Gray wires from the trans- former? 1 l J The System Sentinel Panel Is defec- tive and must be replaced. A CAUTION ( Is the "POWER" LED Illuminated ?? (YES Tum switch to ON position. Is the , Power LED now illuminated? NO Check dreult breaker or fuse and field connec- tion of branch circuit wiring to leads of switch. Repair or replace as required. Is "POWER" LED now illuminated? _4YES Replace Switch, then verify that power Is present. Is "POWER" LED now Illuminated? Replace Transformer, then verify . that power is present. Is "POWER" LED now illuminated? Power is being supplied to the heater, the ON /OFF Switch Is functioning, and the 24V AC Transformer Is functioning. YES YES Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 16 "System Sentinel "Troubleshooting Guide Section 2... the "THERMOSTAT" LED Is the "THERMOSTAT' LED Illuminated? 1 > �� Ensure that power is being supplied to the water heater. Refer to "Section 1...the POWER LED" in this Troubleshooting Guide, and correct if necessary. Is the "THERMOSTAT LED" now Illuminated. Is Thermostat set at a tempera - Adjust Thermostat to a higher' ture higher than the water term- _ NO setting. Is Thermostat LED now Pere In tank? Ruminated? YES Is 24 VAC power present at Yellow Wire Terminal Inside Thermostat? v Is 24 VAC power present at Blue Wire Terminal inside Ther- mostat? Thermostat is defective or out of calibration and must be replaced. A CAUTION -(YES] U Ensure that power Is being supplied to the water heater. Refer to "Section 1...the POWER LED" In this Troubleshooting Guide, and correct If necessary. Is the "THERMOSTAT LED" now Illuminated. Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 17 Thermostat Is calling for heat, and 24 VAC power Is being sup - piled to the Damper Assembly. YES "System Sentinel" Troubleshooting Guide Section 3... the `IGNITION" LED Did the Damper Assembly fu6yopen? Check Damper for obstruc- tions—remove Did Damper fully opd necessary. le the damper marked EFFIKAL? Remove Damper Drive Motor cover is the green "CALL FOR HEAT" LED Illu- minated? YES Refer to Troubleshooting Guide, Section 2—the THER- MOSTAT" LED to determine if Thermostat is operable. Repair or replace if required. Is 24 VAC power present between the Blue and Gray wkes in the Polarized Plug at Damper Assembly? Is 24 VAC present between terminal 6 and Gray ground wire? 'YES Is the "IGNRTON" LED Illuminated? Is Spark Ignitor operating? (Can sparking be heard?) Is 24 VAC present between the Gray ground wire and the Red 24 V wire connected to the Ignition Control Module? *NO The System Sentinel Panel Is 1 defective and must be replaced. 1 Is there 24 VAC present between the common pole and the normally open pole of the pressure switch? •Pressure switch Is defective and must be Mixed 1. Remove Ignition Cable and check for good continuity, replace B 2. Check Ignitor Electrode gap for proper spacing (1/6" to 5/32"). Correct if necessary. 3. Examine Ceramic insulator on Pilot Assembly for cracks. Replace if cracks are evident 11 all of the above components check okay, replace Igntiion Control Module. The Thermostat has called for heat, the Dapper Assembly has fully opened, and 24 VAC power is being supplied to the Ignition Control Module and the ignition sequence wil begin. Check continuity of Red and Gray wires between Damper Assembly and Ignition Control Module. Is continuity "good"? Is the green "IGN GAS PWR" LED illuminated? A CAUTION Is 24 VAC across col of relay? 9s there continuity across normally closed pole and common pole of pressure switch? •Relay Is defective and must be replaced. *Pressure switch is defective and must be • Denotes these boxes are for use with the "Power Assist Bumer & Xtreme models" only. Is blower operating? *YES Ignition Control Module is defer 1 live and must be replaced. F�— I Repair or replace the Wiring 1 9s there 120 VAC across Brown wire and Blue wire of dotter? `Blower Is defective and must be replaced. *Relay is defective and must be replaced. Damper Assembly is detective and must be replaced. The water heater may still be used until a replacement Damper Assembly can be installed by following these steps: Tura off power to the water heater at the main power switch located on the side of the control enclosure. Order a rrplacernentDamper Assembly. Honeywell Damper. With power still off, remove Damper Drive Motor cover and move the Service Switch located to the right of the motor from th'NORMAL' position to the "SERVICE position. Using a standard flat screwdrive, rotate the slotted white knob, located below the motor, counter-clockwise until the damper blade is in the open (fully vertical) position. Replace cover. Effikal Damper With power still off, move the Service Switch located on the left side of the control enclosure from the "NORMAL" position to the "SERVICE" position. With pliers secured on the damper shalt near the controller, rotate the damper counterclockwise until the damper is in the fully open (fully vertical) position. All Dampers: Tum power on at the main power switch located on the side of the control enclosure. The heater should now attempt its firing sequence. Label al wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dangerous operation. VERFY PROPER OPERATION AFTER SERVICING! "System Sentinel "Troubleshooting Guide Section 4... the "PILOT VALVE" LED 1. Remove Ignition Cable and check for good conti- nuity, replace if necessary. 2. Check Ignitor Electrode gap for proper spacing (1/8" to 5132'). Correct If necessary. 3. Examine Ceramic Insulator on Pilot Assembly for cracks. Replace If cracks are evident. Is 24 VAC present between the Brown wire on "PV" Terminal and Gray Ground wire on Ignition Control Module? is the Spark Ignitor operating? (Can sparldng be heard ?) ( Is the "IGNITION" LED Illuminated? 3 Ignition Control Module Is Inoperable and must be replaced Refer to Section 3..dre "IGNMON" LED In the Troubleshooting Guide A CAUTION Is the "PILOT VALVE" LED Illuminated? j YES —w (Is the Pilot Flame burning? l J t I I 1 1 The System Sentinel Panel Is detective and must be replaced. Is 24 VAC present between the Brown wire on "PV" Terminal and White wire on "PVMN" Terminal on the Gas Control Valve? Gas Control Valve is Inoperable and must be replaced (Is the "ECO" LED Muminand? J Check continuity of Brown wire between ECO Device (Inside of Ther- mostat), and "PV" Terminal on Gas Control Valve. Repair or replace wire as needed to restore power to "PV" Termi- nal on gas valve. The Ignition Control Module Is in the Ignition sequence, and Is pro- viding 24 VAC power to the ECO (Energy Cut -Off Device) inside of the Thermostat YES Refer to Section 5...the "ECO" LED in the Troubleshooting Guide Is the inlet gas pres- sure at or below the maxi- mum as specified on the rating plate? Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERA110N AFTER SERVICINGI 20 "System Sentinel "Troubleshooting Guide Section 5... the "ECO" LED ECO Is "open ". Allow tank to cool, and reset. 11 ECO again trips, the ThermostatMigh limit Is defective. Replace as required. Is "ECO LED now illuminated? (Is the Pilot Flame burning? Is the Spark Ignitor operating? (Can sparking be heard ?) A CAUTION 1 � � Refer to Section 3.-the "IGNITION" LED; and Section 4...the "PILOT VALVE "LED of Trou- bleshooting Guide. Repair or replace compo- nents as required. Section 6... the "MAIN VALVE" LED Ignition Control Module Is inoperative and must be replaced. Is the "ECO" LED Illuminated? The System Sentinel Panel Is defective and must be replaced. Is the Not Flame burning? Is Main Burner on? 'Is 24 VAC present between Blue wire on "MV Terminal and White wire on "MVIPV" terminal on the Ignition Control Module? � ) Is 24 VAC present between Blue wire on "MV Terminal and White wire on "MV/PV" terminal on gas valve? YES --►� YES 'The ECO (Energy Cut-Off device) Is not tripped (open) and power is being supplied to the "PV" term- nal on the Gas Control Valve. Is the "MAIN VALVE" LED Illuminated? J l YES ) l i The Ignition Control Module Is providing 24 VAC between the "MV" and "MVIPV" terminals on Gas Control Valve, and Main Burn er should be operating The System Sentinel Panel Is defective and must be replaced. Is the Inlet gas pressure at or below the maximum as specified on the rating plate? Main Gas Valve is Inoperative and must be replaced. Check Continuity of Blue and White wires between Ignition Control Module and Gas Control Valve. Repair or replace as required to restore power to gas valve. Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 21 Replacement Parts The following Gaskets are required for Normal Maintenance for all Models: SP5886 Tank Handhole Sealplate Gasket All other Parts can be ordered by providing the following information: 1. Description of Part(s), such as: Main Gas Valve Pilot Burner Main Burner Thermostat Damper / Draft Hood Assembly Anode Rod Or other parts as required. 2. Quantity of each part required. 3. Complete models number and name of the water heater. 4. Serial Number of water heater. 5. Specify Type of Gas. 6. Address Parts Orders to your distributor or dealer. Notes 22 1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is sug- gested that you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event that the firm has moved, or is unavailable, refer to the telephone direc- tory commercial listings or local utility for qualified service as- sistance. 2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer's National Service De- partment at one of the following address: In The U.S.A.: Rheem Manufacturing Co., Water Heater Division 2600 Gunter Park Drive Montgomery, Alabama 36109-1413 Phone: 1. 800.432 -8373. In CANADA: Rheem Canada, Ltd. / Ltee P.O. Box 2846 Hamilton, ON L8N 3P3 Phone: 1-800-268-6966. How to Obtain Service Assistance Notes 23 When contacting the manufacturer, the following information should be made available: a. Model and serial numbers of the water heater as shown on the rating plate attached to the jacket of the heater. b. Address where water heater is located and can be seen. c. Name and address of installer and any service agency who per- formed service on the water heater. d. Date of original installation and dates any service work was per- formed. e. Details of the problem as you can best describe them. f. List of people, with dates, who have been contacted regarding your problem. Wiring and Schematic Diagrams THERMOSTAT AND LIMIT OAS AM IMILACOMM VANE MIST BE RAIL FOR 9D0. CONNECTION DIAGRAM Ew a PILOT MECTRDOE Alt %. POWER MWIAT NIN OT Gave CO MN VALVE MINIMAL OPERATOR NEOUENCE L1 INDICATED NT MOILED NUMERALS L2 120V SCHEMATIC NOTE: Y Mr M 8re oi* S errs es suppled TIM tin velence must be replaced. E MUST be replaced YAM 18 GA. 800V. 106•C wire or Its equIvelent, unless Ste ees noted. A CAUIIONI Label as wires prior to disconnection when setting controls. Wiring errors can cause Improper and dam prods operation. VERIFY PROPER OPERATION AFTER SERVICING! Figure 12. — Diagrams for units supplied with Honeywell VR8304P Gas Valve and Honeywell Sg600M Ignition Control 24 Wiring and Schematic Diagrams 10 R.1 0. 81.4 8114 I RJ DAMP MOTOR 120V 1.1 12 BLACK t W IRE TRANSFORMER EWRC aRF OY Rd UNI BLS TN RM LR AN O l^ DAB a IRA � BR4 BLE WI Old ANY REPLACEMENT YORE MUST BE MTEO FOR 260 C. LED MACATOIW 0Y.1 PLOT ELECTRODE ASWY. OST T a xman ILO LYE ECO MAIN VALVE NORMAL OPERATION SEOUENCE LI INDICATED ET ROM NUMERALS L2 V 120 V CONNECTION DIAGRAM SCHEMATIC NOTE B any 01 M edging! Woe am supplied v410006 epplace alma M Wpeced. R MUST be replaced ‘NI/118 GA., 13000, 106°C Mite or M epiwlsd, maw OBaMee nowt A CAUTION] Label all wires prior to disconnection when servicing controls. Wiring enors can cause Improper and dan• gerous operation. VERIFY PROPER OPERATION AFTER SERVICING! Figure 13. — Diagrams for units supplied with Rabertshaw 7000 DERHC -S7C or 7000BDERS7C Gas Valve and Honeywell SZZOOM Ignllon Control. 25 Wiring and Schematic Diagrams 12GV L u MGRMMR I. SR OM TNERMOST ARO LIMIT W M1 104 w. a— w M O RO N M1ARYMT WNW alRS RAM 000 W DAMPER MOTOR Or VALVE 1w MAIN VALVE NORMAL OPERATOR Of WINCE MOWED SY WSW NIONERALS L2 SCHEMATIC ▪ 0 ¢ecmooe urr. CONNECTION DIAGRAM NOTE: 11 any at hM original wire r M W plod with MN apples, mw be nplemtl, MUST b speed NS 18 V. l05°C ar Its stalest. Wesel stenos noted A CAUTION' Label an wires prior to disconnection when servicing controls. Wittig errors can cause Improper and dan- gerous operation. VERIFY PROPER OPERATION AFTER SERVICING! Flgure 14.— Diagrams for units supplied with Honeywell VR8304M Gas Valve and Honeywell S8600M Ignition Control. 26 e 1 . , Wiring and Schematic Diagrams • GAS MR ROY ELECTRODE 'A r. Ll NORMAL 0 EnlnON SEQUENCE IMOCRTO SY 110YE0 NUMERAL{ 120 V 0 la 1.2 CONNECRON DIAGRAM NOTE M any el the Garal eke es suppled MR this Rpreence must be replaced R MUST b Teplaced Nth 18 OA, (COY, MVO sun or Its equivalent. mine nneeelee noted A CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause Improper and dan- gerous operation. VERIFY PROPER OPERATION AFTER SERVICING! Figure 15. — Diagrams for units supplied with Robertshaw 7000 DERHC-S7C or 7000BDERS7C Gas Valve and Honeywell S8600M Ignition Control. 27 Wiring and Schematic Diagrams WAY/OPaNnxier°OeiCE L1 eCMGn®wee DNI6wS 12 n 120V n O 24V POWER ISO 024V ION noel 0 sa UV a WR'V P/ 0 eMo 0 NOTE M any M ei alpha, wile Y weed EAR IH appliance must be replaced. N MUST be reds with 12 OA, e00V, 105• Wee aIY egivebv. WNe pdw,ae reeed. v nwY TATim avK I CONNECTION DIAGRAM SCHEMATIC 0 0 mar manil % A CAUTIONI Label al wires pdor to disconnection when servicing controls. Wiring ewers can cause Improper and dan- gerous operation. VERIFY PROPER OPERATION AFTER SERVICINGI Rgure 16.— Diagrams for Mb supplied with Robertshaw 7000 DERHC Gas Valve and Honeywell S8600M Ignition Control. A WARNING This product must be Installed by a licensed Plumber or Gas Fitter when Installed within The Commonwealth of Massachusetts. When flexible connectors are used, the maximum length shall not exceed 36 Inches. When lever type gas shutoffs are used, they shall be T- Handle type. 28 File: M06- 0074 35mm Drawing #1 09 -05 -2006 : CANDICE GALLAGHER 2800 THORNDYKE AV W SEATTLE WA 98199 RE: Permit No. M06 -074 14442 TUKWILA INTERNATIONAL BL TIJKW Dear Permit Holder: In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the International Building Code and/or the International Mechanical Code, every permit issued by the Building Division under the provisions of this code shall expire by limitation and become null and void if the building or work authorized by such pemdt is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, you are hereby advised to: Call the City of Tukwila Inspection Request Line at 206431 -2451 to schedule for the next or final inspection. This inspection is intended to determine if substantial work has been accomplished since issuance of the permit or last inspection; or if the project should be considered abandoned. If such determination is made, the Building Code does allow the Building Official to approve one or more extensions of time for additional periods not exceeding 90 days each. Extension requests must be in writing and provide satisfactory reasons why circumstances beyond the applicants control have prevented action from being taken. In the event you do not call for the above inspection and receive an extension prior to 10/22/2006, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, zc: Permit File No. M06-074 City of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206-431-3665 ACTIVITY NUMBER: M06 -074 DATE: 04 -06 -06 PROJECT NAME: SPRUCE MOTEL SITE ADDRESS: 14442 TUKWILA INTERNATIONAL BL X Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # After Permit Issued DEPARTMENTS: Buil id g Public Works ❑ Complete Comments: TUES/THURS ROUT Please Route Structural Review Required REVIEWER'S INITIALS: APPROVALS OR CORRECTIONS: Documents/routing slip.doc 2 -28-02 t wPERMIT COORD COPY PLAN REVIEW /ROUTING SLIP M6I "la 4-U uf Fire Prevention I XL Structural DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Incomplete ❑ ❑ Permit Coordinator ❑ DUE DATE: 04-11-06 Not Applicable ❑ Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: ❑ No further Review Required DATE: Planning Division E DUE DATE: 05 -09 -06 Approved ❑ Approved with Conditions 1r Not Approved (attach comments) ❑ Notation: REVIEWER'S INITIALS: DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: FILE COPY Permit No. AA 06 • D74 Plan review approval Is subject to errors and omission" Approval of construction documents does not authorize the violation of any accepted code or ordinance. Receipt of approved R id Copy : n . conditions Is advwwledped: City of Tukwila BUILDING DIVISION BIBLISIMIS No changes shall be made to the scope of work without prior animal of Tukwila Building Division. NOTE: Revisions MN rends n submittal and may ode additional plan review Am SEPARATE PERMIT REQUIRED FOR: 0 Ma:hanical !Now I-6 Numbing O Gra Piping aty of Tukwila BUILDING DIVISION REVIEWED FOR CODE COMPLIANCE APR 7 2 ?006 C Qf Tjikwila 81111 ►I 1Ie I', Ili Inch : '1/18 1 r "` I I I I I I I l l l l►.1111LI11.I I I I I I I I I I I l l l l l dill l U tE 1 I1IIiJ11JI.1ll1 11111ii ii11.11 1 1 1 l 1I 111 11l1.11 . NO 1;i IueIJln InIlnil 0 I If CIT RECEIVED UKWILA APR 6 2006 PERM! CENTER ao 014-1