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Permit M2000-049 - PALMER KRISTI
1 City of Tukwila (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 MECHANICAL PERMIT Permit No: M2000 -049 Type: B -MECH Category: RES Address: 13916 42 AV S Location: Parcel #: 152304 -9263 Contractor License No: WASHIES07403 TENANT KRISTI PALMER 13916 42 AV S, TUKWILA, WA 98168 OWNER PALMER FRED D 13916 42ND AVE S, TUKWILA WA 98168 CONTACT SHARRON MAYNARD 2800 THORNDYKE AV W, SEATTLE, WA 98199 CONTRACTOR WASHINGTON ENERGY SERVICES CO 2800 THORNDYKE AV W, SEATTLE, WA 98199 Status: ISSUED Issued: 02/25/2000 Expires: 08/23/2000 Phone: Phone: 206 - 282 -4700 Phone: 206 - 282 -4700 ****** * * * ** * * * * * * * **** ** ** * * * * * *** ** ** *kk* ** k*k*'k•k*** ** * * * ** ** * * *** * **•k** Permit Description: REPLACE 67,000 BTU GAS FURNACE. UMC Edition: 1997 Valuation: Total Permit Fee: 2,275.00 52.00 * * *** * ** k** * ** k *•k•k* *-k ** k* •kit* *sir* ** *** * * ** k ** k ** k* *-k ** * * ** * * * * ** * * * ** k ** k * ** s..�... �... r...:. 16-14,04-.° Permit Center uthorized Signature Date I hereby certify that I have read and examined this permit and know the same to be true and correct, All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. 1 am authorized to sign for and obtain this building permit, Signature: Print Name: Date: th,ga5101, Title: ��?he "i' This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. 1 g ess: 13916 42 AV S Sulte teplantl JOIST' PALMER Type' B-MECH Parcel ft: 152304-9263 CITY OF TUKWILA Permit No: M2000-049 Status: ISSUED App)ied: 02/25/2000 Issued: 02/25/2000 -1444:*******A****A******* 1 k *********A*****************************A***AA**4* PerMit Conditions: L No changes will be made to the,plans unless approved by the :Engineer and the Tukwila_BuildfnvDfvision. '.. 2. All permits, inspect)-onord4-,' ane.400roved plans shall be :available at the„.16b:Iiii prior to tart of any con - ' :struction. TheWdeicumentsare to be maintatOdand avail- . 41ble until -tinaiiinpeCt.i0.:a0prOal is (irnted'. *!All construOionibe'dont in ConfOrman0i24ftha0poved plans andiuiriirlente-of ,O)e,Unilorm 8u'ildincCtode-M97, EditionyYlt.i goei egindde0; „Unifbi.M Mech,-.anial ppdeV-(1997E d4-:Afi,o:: n) , nd WaOffgttn 5itethergy004(1997 Edition). V yaliditiv(of Pemit. The .. issuance a permioe,ippeovVo IflonakAptoifications, erftir6omputitions shall'rootAWoon flstr4 dito43 a pirmitor, Or an approval of, aiiy tottiYetiVii of 0,0he provisiOs ofthe'_building code orpfliiny, otl r ordinance of tlitiAuttWetio0 No permit presaijhg to,. li ueboeity to violate —Orulnc04 ...tho provisionSofgAhls W H- ' ;co C shall be valtd; 41 facturara tftataltatloilintr4Ottpr1s required orisfte 4 ljthe,iarring InspOotorivrovieW, tA 4"pai q % . ti t 4, ; "4k- e. 4, 0 (.* /411fIfia ,90W75' e'S • %: CITY OF TL 'WILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. Project Name/Tenant: - .--•) GLi 11(q_r 4 z °; V ue of Mechanical Equipment: ) 1 ,. Site Address : • j 1 o •- L , • 1 Ci State/Zi.: (.0 l�.l t �.�L, ( t, r Ili _ Tax Parcel Number i �Jf � • �j Property Owner: ✓ Print name: ©. --- Phone: (` ) City / State/Zip: "71 Phone: () Fax #: ( Street Address: Address: r �m,1 -�-ao ' City State/Zip: Fax #: ( ) Contractor: c >� � Phone: (fir ,) qua --7f _et Street Address: City St i sp Fax #: ( ) Contact Person: �„ is., .. AAA .*&A-C" Phone: (t•. .ccza ,. —CP9c Street Address: ,'„ City State/Zip: Fax #: ( ) MECHANICAL-PERMIT REVIEW AND APPROVAL RE UEST(D: (i`d BE�ILIEd Description of work to be done (please be specific): Z Current copy of Washington State Department of Labor and Industries Valid Contractor's License, If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H.4, "Affidavit In Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PER JURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTHORIZED AGENT: 4 z °; Signature: Date: , , C ) Print name: ©. - Phone: (` ) City / State/Zip: "71 (. f —1 L t5 Fax #: ( ) Address: r �m,1 -�-ao ' Expiration of Plan Review • Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114,4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once, Dattoplicat'onjgceptecA, _ 00 Date appli tion expires; a000 Applicati der by: (initials) 11/2/99 mech perniit.doc Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal ,x. ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). . Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other a licable re uirements of the Washington State Nonresidential Ener Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer, NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with applkatlon submittal Sulr►r1t11.11 Rvquit('trwttl� New Sin le Famil Residence Heat Toss calculations or Form 146. Equipment specifications. Chan e-out or re . lacement of exiatin mechanical e ul ► ment Narrative of work to be done lncludin modification to duct work, Installation of Gas Fire . lace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney Is in safe condition. NOTE: Water heaters and vents are included In the Uniform Mechanical Code — please include any water, heaters or vents being installed or replaced, ilrs ottLgpnu. c kAhItWWW *A4AW4hA ***IkWx444AWAlt A*k444�4 .4A4004.4A4k1'i%44 *4 r Chi tl 1,u {'WXL. i. WA ,..0 `" TRANSMIT' . h. 44 * *4.444k *4*.A #�4 ***kt4*4 *4.1 Ak4A444AA. 41. A *.F•A4*.fte**4/414WW444444:4AA NUMI.T furl r ft9i 0 ')240 . Amt'tu t: S2.00 02/2S(00 10:45 is. ;y1iGr t t uh �1s CHirCIL Notation: WI)I+. INC tn1t Too' lii�•iL Y ia''11aY { ham. YN' t►t ii tlu sr st♦ :� M a. 4i 't. t� W iii ar r. �, ti to t itt �., if ttr r M 0, H i iur si .1 t♦ v i, L x. *v wee t• to t1I W tw Yx • xO* .ir YM i . tet i tt: t.= Itor. tt"No: N2000 -049 Typo: n1- Ml:'GH IlfCNANtCA1. PEHI11f FP:ir clef Nur 1.52304- 920 i3 to : A d d r i, iz z 13916 42 A') T taI roost 52.00 ThI 1' vm *nt 52.00 Total ALL Pinto: V2.00 ilal ance: .1)0 * WAkk,14444 *4d.A1 *4 *4A *4 *AA_ * *f4 h4h4*k44 *A #4•A44 *4k4* 444*t4 *4* *444 coo tint t .Code. De44Cr 1 p1; 14 ?I1 Amount OO' 322.1,00 MECHANICAL - PC .12.01 ttr'I Fix{1Mx'tiM t r . . i s . . s r x ! x i r , i f 1 r 1 . . N t t . ♦ t . • • t r w r / M s 11 G t x i t . t * i t M • t ' t 1 Is 10t t tat it rst•.5irp St is .. Ms - ri It 1t .t 's i,t tt WA, 11k$ 1925,02/28 9717 TOTAL .1/V 11141°Ultett) (egt (,66961L O • ta.41161 (At' . O Glitz cC�� `that P2u44 c4� IS 04 emi4,1) Iztel iviA, 6 1/41-luitef dare, city of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director August 16, 2001 Ms. Sharron Maynard 2800 Thorndykc Ave. W. Seattle, WA 98199 RE: Permit Status M2000.049 13916 42nd Ave. So. Dear Ms. Maynard: In reviewing our current permit files, it appears that your permit for replacement of gas furnace at Palmer residence issued on February 25. 2000, has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Pur the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the building official under the provision ofthis code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or lithe building or work authorized by such permit is suspended or nbnndoncd at any time alter the work is commenced for a period of 180 days. Based on the above, if'a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non - complying and not in conformance with the Uniform Building Code and /or Mechanical Code. Please contact the Permit Center at (206) 431.3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter, Sincerely, Cat upd (f . 7. Kathryn A. Stetson Permit Technician X : `,iTtitnnii File No. "" M39O0-Q494 Duane Griffin. Building Official 6300 Southcenter Boulevard, Suite 11100 Tukwila, Washington 98188 Phone: 206.431.3670 • Fax: 206.431 -3665 'turn F..31 as +Nf) s • ice and maintenance procedures NOTE: Read the entire instruction manual before performing any service or maintenance. This symbol —► indicates a change since the last issue. These procedures are for size 40,000 through 135,000 Btuh units. Index Page SAFETY CONSIDERATIONS 1.2 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE 2 CARE AND MAINTENANCE 2.7 Alt Filter Arrangement 2-3 Blower Motor and Wheel 3.4 Cleaning Heat Exchanger 4.6 Electrical Controls and Wiring 6.7 Troubleshooting 7.10 Unit Wiring Diagram 8 Service Label 9 Troubleshooting Guide 10 SAFETY CONSIDERATIONS Installing and servicing healing equipment can be hazardous due to gas and electrical components, Only trained and qualified person. nel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such u cleaning and replacing air filters, All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions In the literature, togs, and labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes, In the United States, follow all safety codes Including the National Fuel Gas Coda NFPA No. 34. 1992/ANSI 7223.1.1992. In Canada, refer to the current edition of the National Standard of Canada CAN /COA•13149.1• and .2•M91 Natural Gas and Propane Gas installation Codes, Wear safety glasses and work gloves. Have fire extinguisher available during startup and adjustment procedures and service calls. Recognize safety information. This is the safety•atert symbol © . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAU- TION, These words arc used with the safety•alert symbol, DAN- GER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death, CAUTION Is used to identify unsafe practices which would result in minor personal Injury or product and property damage, I • x'11'4 .t,ti h,6.• 33OAAV 331 /NAV Set A t T .ifs 1.1816 1;, �. '" .,t 711: :4 . It';; Ng. 1—Modal 331 MV Horizontal ciimpor emir Ko ama Ufl' or TuKwIl.A FEB 2 5 200 PERMIT CC_Ntlik Mg, R- -Modal 331AAV Downdow EF TIV CITY O UKWILA AWW5 Fig, 3—Mode 330AAV Upllow Mw�-oq FEE 2 5 2000 PERMIT CENTER WARNING: The ability to properly perform mainte• nana on this squipmant requires certain expertise, me. chanial s1dI , stools, sod eguipment. If you do not i posesi these, do"aot attempt to perform 'any maintenance on this'equipmeut other than' those procedures room• !needed in flea' User's,Manual., A )FAILURE TO FOL- LOW ,THIS WARNING . COULD, RESULT iN POS- SiBLiB DAMAGE TO THiS EQUIPMENT, SERIOUS PERSONAL INJURY, OR DEATH. •" • ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE CAUTION: Electrostatic discharge can affect electronic components. Take precautions during furnace installation and servicing to protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools which are held during the procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electro- static potential. 1. Disconnect all power to the furnace. DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHAROINO YOUR BODY'S ELECTROSTATIC CHAROE TO GROUND, 2, Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control, Tools held in a person's hand during grounding will be utlsfsctorlly discharged. 3. After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity (for example; DO NOT move or shuffle your feet, DO NOT touch un• grounded objects, etc), 4, If you touch ungrounded objects (recharge your body with static electricity), firmly touch furnace again before touch. Ins control or wires. S. Use this procedure for Installed and uninstalled (um grounded) furnaces, 6. Before removing a new control from its container, dip charge your body's electrostatic charge to ground to protect the control from damage. If the control Is to be installed In a furnace, follow items 1. through 5. before bringing the control or yourself into contact with the furnace. Put all used AND new controls into containers before touching ungrounded objects, 7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage, CARE AND MAINTENANCE For continuing high performance and to minimize possible equip• mcnt failure, it is essential that periodic maintenance be performed on this equipment. Consult your local dealer as to the proper frequency of maintenance and the availability of a maintenance contract. WARNING: Never atop aaythitti OE, rriif, or with the !furnace; such as: ;v •s; I.' Spray or 'sera*, alas, ; rim;: vacuum c1eaneM, or other clueing topes. 2. Soap powders, blesches,'"notis orb compounds,• plastic or plastic co tpM (j, seat; cigarette lighter: fluid, drys' eliinioj 3. Paint thinner a and other paintje' bags or other paper products. A failure to follow this warning could result la corrosloa of the heat exchanger, fire, personal injury, or death. • WARNING: Turn off the gu and electrical supplies to the unit before performing any maintenance or service on m it. Follow the operating instructions on the label attached to the furnace. A failure to follow this warning could result in personal injury. • • • /'1 The minimum maintenance that should be pertained " dot this equipment is as follows: • ' ,1 ; - I. Check and clean air fitter each tnonth or more frequently if required. Replace if torn. 2. Check blower motor and wheel for cleanliness hell Maffei Iaj and cooling season. Clean and lubricate as necessary. ' 3. Check electrical connections for lightness and costrols for proper operation each healing season. Salvia, as nsoissary. CAUTION: As with any mechanical equipment, per- sonal Injury can result from sharp metal edges, etc,; therefore, be careful when removing pans, A, Alr Filter Arrangement are or TtUKWli t, rE3252000 The air filter arrangement may vary depending on the application. Refer to Table 1 or 2 for filter dee information. PERMIT ceNTek TABLE 1— DOWNFLOWIHORIZONTAL FILTER SIZE INFORMATION (IN.) FURNACE CASINO WIDTH FILTER Mill FILTER TYPE ,o 144/11 (2) 14 X 20 X 1 14 X 20 X 1 CNwtable Clemabie 17.1/2 ,..A) 21 (2) 1e x 20 X Cleanable 141/2 (2)1 e X 20_ X 1 Cleanable TABLE 2— UPFLOW FILTER SiZE INFORMATION (IN.) FURNACE CASING WIDTH FILTER SIZE PN.TER Type Cleanable Side Return Bottom Return 14.3/11 1 1 e X 25 X 1• 1 14 X 26 X 1 1 15X 25 X 1• Clearable Cliarrbie (i) 1e X 25 X 1 (1) 20 X 25 X 1• (2) 15 X 25 X 1 • (1) 24 X 25 X 1 Clsinable by wand doing the frame s indicated on on N", iOdiDd as r WARNING: Never operate unit without a filter or with filter access door removed. A failure to follow this warning could result in lire, personal injury, or death. FIELD•SUPPLIED FILTER RETAINERS Fig, 4-- Horizontal Filter Arrangement INSTALLATION POSITION OF FILTERS RETURN•AIR PLENUM A02173 ACCESS DOOR MINH Fly. 5— Position of Filters 1, Hodzontal and Downflow. Each furnace requires 2 filters which are installed In the return•air duct. (See Fig, 4 and S.) To remove filters for cleaning or replacement, proceed as follows: a. Turn off electrical supply before removing blower access door. b. Remove blower access door. c. Reach up behind top plate, tilt filters toward center of return•air plenum, remove filters, and clean as needed, Replace if torn. d. Furnaces are equipped with permanent, washable filters, e, Clean filters by spraying tap water through filter from opposite direction of airflow. f. Rinse and let dry, Oiling or coating of filters is not recommended or required. g. Reinstall filters, h. Replei ower access door and turn on electrical arpply to furnace. • . • . :•,•Hi!) .•: iUl�t(' is • -$1. Each furnace requires 1 or 2 filters whkh are installed is the blower compartment. (See Fig. 6.) To renrovefillers for cleaning or replacement, proceed as follows:. , ,.,.t.:.fl •t,tu;,ftu a. Turn off electrical supply before removing blower and control access doors. • ' • • '`".• " J, 'yways, b. Release filter retainer (torn dip It. ftbat .14•fhinriice casing. (See Fig. 6.) For side refire, dips;aay,be used on either or both sides,of tits lirrna.ei:4t d v, lt:tlt ova) 2. Upflow. RE sox LIMIT SWITCH MOUNTING SCREWS SAFEGD . SWITCH 181412 ) PRESSURE tw,TcNEe MANUAL RESET LIMIT SWITCH CONTROL ON or it)KwIt c. ..., t:•',1 "i. - L:,. FILTER { RIITAIrtan p,RMIT CENTER Fig, b- -Modal 330AAV Upflow WASHARLE FILTER c. Slide filter out. d. Clean filters by spraying tap water through filter from opposite direction of airflow. c. Rinse and let dry. Oiling or coating of filter is not recommended or required. f. Place filter In furnace. g. Replace blower and control access doors and turn on electrical supply to furnace, 8. Blower Motor and Wheel For long life, economy, and high efficiency, clean accumulated dirt and grease from the blower wheel and motor.. annually. The following steps should be performed b 4a qualified service technician: . . t . .(. Some motors have prelubricatcd sealed bearings and require no lubrication. These motors can be identified by the absence of oil pons on each end of the motor. For those motors. with oil ports, lubricate as follows: ig Lubricate motor every 5 years if motor is us..d on intermittent operation (thermostat FAN switch in AUTO position), or every 2 yeah if motor is in continuous operation (thermostat FAN switch in ON position). Remember to disconnect the electrical supply before removing scam doors. Clean and lubricate as follows: 1. Remove blower sooeu door. 2. Disconnect vent pipe on downfow/borizontal furnace only. a. Remove vent pipe enclosure. b. Disconnect vent pipe and remove short piece of pipe from furnace. VENT PIPE ENCLOSURE DRAFT SAFEGUARD SWITCH PRESSURE SWITCHES rscetsvI3) (;11-Y r TUMN ,► k MB 2 MANUl11[ "1 RESET LIMIT SWITCHES A93394 Fig, 7 —Model 331AAV Downflow c. Disconnect wires from auxiliary limit on blower housing 0f prevent), 3, Disconnect blower electrical leads from control. (See Fig. 6 and 7.) Note location of wires for reassembly. 4, Remove control. 5. Remove screws holding blower assembly to blower deck and slide blower assembly out of furnace. 6. Loosen a screw in strap holding motor capacitor to blower housing and slide capacitor out from under strap, 7. Mark blower wheel, motor, and motor support in relation to blower housing before disassembly to ensure proper reap sembly, 6. Loosen setscrew holding blower wheel on motor shaft. 9. Remove bolts holding motor and motor mount to blower housing and slide motor and mount out of housing. Discon• nect ground wire attached to blower housing before remo• ing motor, — 4 — 10. Lubricate motor twhen oil ports are provided). a. Remove dust caps or plugs from oil ports located at each end of motor. ' b. Use good grade of SAE 20 nondeie'rpent motor oil and put 1 teaspoon, 5 cc,,3 /16 ace, or 16 to 23 drops in each oil port. Do not over -oil. �,�o� , c. Allow time for total quandtfif oil to be absorbed into each bearing. ;c i:�;� :„ " d. AAer oiling motor, be sire housing.; . to wrp scsa oil , from motor . • • e. Replace dust cap or plugs Orion pots. ' 11. Remove blower wheel from housing. a. Mark cutoff location to ensure proper reassembly. b. Remove screws holding cutoff plate and remove cutoff plate from housing. • c. Lift blower wheel from housing through opening, 12. Clean blower wheel and motor using a vacuum with soft brush anachment, Do not remove or disturb balance weights (clips) on, blower,wbeel blades, The blower wheel should` not be•dropped or bins is balance w01 be aff. Sed. "; "•, 13. Reinstall blower wheel by revering hems 11 a. through c. Be sure wheel li positioned for proper rotation,. 14. Reassemble motor and blower by reversing items 5 through 9. If motor has ground win, be sure it is connected as before. CAUTION: Be sure the motor is properly positioned in the blower housing. The motor oil ports must be at a minimum of 4S' above the horizontal centerline of the motor after the blower assembly hu been reinstalled In the fumed. 15. Reinstall blower assembly In furnace. 16. Reinstall control. (See step C.13 for reassembly of vent pipe and flue enclosure for downllow/horizontal furnaces.) 17. Connect blower electrical leads to control, Please note that connections are polarized for assembly. DO NOT FORCE. C. Cleaning Heal Exchanger The following steps should be perforated by a qualified service technician: NOTL: Deposits of soot and carbon indicate the existence of a problem which needs to be earreeted. Take action 10 corns the problem. If it becomes necessary to clean the heat exchange because of carbon deposits, soot, etc., proceed as follows: 1. Turn gas and power to furnace to OFF. 2. Remove control and blower acceu doors. 3. Remove vent pipe enclosure on downflow/horizorilal fur• once only and disconnect vent pipe from relief box, 4. Remove 2 screws that secure relief box. (See Fig. 6 or 7.) 5, Disconnect wires to the following components, Mark wires to aid in reconnection of: a. Draft safeguard switch. b. Inducer motor. c. Pressure switch(es), d. Limit overtcmperature switch(es). e. Gas valve. • 1 • • •. f. Hot surface ignitor, 1. Flame- sensing electrode. h. Wiring connectors leading to control. 6. Remove 8 screws that secure flue collector box to center panel. Be careful not to damage sealant. 7. Remove complete inducer assembly from furnace, exposing flue openinp. , 8. Using field•provided small wire brush, steel spring cable, reversible electric drill, and vic ium cleaner, clean cells as follows: _ a. Assemble wire brush and steel spring cable, (I•) Use 48 in. of 1/4•1n. diameter high•grade steel spring cable (commonly known as drain clean•out or Roto.Rooter cable). (2,) Use 1 /4•1n. diameter wire brush (commonly known u 25•caliber rifle cleaning brush). NOTE: The materials needed in items (1.) and (2.) can usually be purchased at local hardware stores, (3.) Insert twisted wire end of brush into end of spring cable, and crimp tight with crimping tool or strike with ball•peen hammer. TIGHTNESS IS VERY IMPORTANT, (4.) Remove metal acrew fitting from wire brush to allow insertion Into cable. b. Clean each heat exchanger cell. (1.) Attach variable•speed, reversible drill to end of spring cable (end opposite' brush), (2.) Remove cell outlet plow. IMPORTANT: Replace screws In center panel before cleaning. (3.) Insert brush end of cable into upper opening of cell and slowly rotate with drill, DO NOT force cable, Gradually insert at lent 36 In. of cable Into 2 upper passes of cell. (See Fig. 8.) Fig, II— Cleaning Haat Exchanger Cell (4.) Work cable in and out of cell 3 or 4 times to obtain sufficient cleaning. DO NOT pull cable with great force. Reverse drill and gradually work cable out. (5.) Remove burner assembly and cell inlet plates. NOTE: Be very careful when removing the burner assembly to avoid breaking the ignitor, See Fig. 9 for the correct ignitor location. (6.) IMPORTANT: Replace screws in center panel and cells before cleaning. (7.) insert brush end of cable in bower opening of cell, and proceed to clean 2 lower passes of cell in same manner as 2 upper passes. —4— • .....� F"' 1 PANEL .118.111)Ack warm —1 i IGNITOR 'A• WINER IGNITOR • ASSEMBLY Plg. 9—Position of Ignitor to Burner (8.) Repeat foregoing procedures until each cell In furnace has been cleaned. (9.) Using vacuum cleaner, remove residue from each cell, • (10,) Using vacuum cleaner with son brush attachment, clean burner assembly. , ,,,, • : ,,, .. (11.) Reinstall cell outlet plates and; achys FIRST; then, reinstall cell inlet plates and bunter uum• bly. Care mist be exercised to cinder the burners in the cell opening. . 9. After cleaning flue openinp, check 'silent on flue collector to ensure that it has not been damaged, If new sealant is needed, contact your dealer or distributor. 10, Clean and replace flue collector usembly, making sure all 8 screws are secure, 11, Reinstall relief box, 12. Reconnect wires to the following components: a. Draft safeguard switch, b. Inducer motor. C. Pressure switches. d. Limit overtemperature switch(es). e. Gas valve. f, Hot surface ignitor. g. Flame•sensing electrode. h. Wiring connectors leading to control, 13. Reconnect vent pipe to relief box. When ypplicable replace vent pipe enclosure. 4 14, Replace blower door only. 15. Turn power and gas to ON, 16. Set thermostat and check furnace for proper operation., 17. Verify blower airflow and speed changes between heating and cooling. WIRE TWO•WIRE HEATING. ONLY w r Ir o I '�' TERMINALS FUSED DISCONNECT - - -- FIELD 24•VOLT WIRING -• -- FIELD 115.,_2011/238., 4110•VOLT WIRING FACTORY 24.VOLT WIRING ' FACTORY. I15.VOLT WIRING 1•STAQE THERMOSTAT FIELD•SUPPUID OR VOLT • •i - -t 2011/230• VOLT HOLE -- PHASE 115•VOLT FIELD. JUNCTION SUPPUED BOX FUSED CONTROL DISCONNECT BOX 24•VOLT BLROCK FURNACE rt- COI NEN SING ' i iJ ••(1,.. NOTE: , N sny of the aigind Wks, s ne type muMe4d ∎,tie NOTE: Coma! a� m wrto typo or coin, , 4 shown Fig.1O— Heating and Cooling Appllaadon Wiring Diagram .., :': 1, - - -- FIELD 24•VOLT WIRING -- FIELD 116. 20V280- MO•VOLT WIRING ---- FACTORY 24•VOLT t�if11NG -- FACTORY 116•VOLT WIRING 2•STAGE THERMOSTAT TERMINALS WIRE THREE.WIRE HEATING. ONLY • FIELD•SUPFUED FUSED OISCONMNECT, , i , 11 ti• • LT Fl - LD• rigenTO SUPPUED BOX CONTROL n DISCONNECT Box O 24•VOLT BLOCK FURNACE - - -alt { NOTI: Canted Y•termhal as shown for proper 0001100111 711101/130. OR •4I0•VOLT THREE PHASE . S MOW o - - b�� }vox �� -- swag -• pion . RECEIVEE°) CITY OF TUKWII,A rE! 2.5 2000 NOT11: If any of Rho original wire, um as same type suppled, quke , • I;RMIT C;ENTFIR NOM -•+ F$, 11— Heating and Cooling Application Wiring Diagram for 2•81age Thermostats and/or 8.8paad Condensing UnI 18. Check for gas leaks. 19. Replace control door. WARNING: Never use a match or other open flame to check for gas leaks. Use a soap•and•watcr solution, A failure to follow this warning could result in fire, personal injury, or death. D. Electrical Controls and Wiring NOTE: There may be more than 1 electrical supply to unit. The ekctrical ground and polarity for 115.v wiring must be maintained properly. Refer to Fig. 10 and 11 for field wiring information and to Fig. 12 for unit wiring information. If the 4 polarity is NOT correct, the furnace control will display code 02 on the status LED and prevent heat operation. The control system also requires an earth ground for proper operation of the mkroproces• sor. With power disconnected to unit, check all electrical connections for tightness. Tighten all screws on ekctrical connections. If any smoky or burned connections are noticed, disassemble the connec• • lion, clean all parts and stripped wire, and reusemblkproperly and securely. Electrical controls are difficult to check About proper instrumentation; therefore, reconnect electrical power to unit and observe unit through 1 complete operating cycle. • • The 24 -v circuit contains an automotive -typ , lamp fuse located on the main control. Any 24 -v electrical shorts during installation, service, or maintenance could cause this fuse to blow. If fuse replacement is required, use ONLY a 3 -amp fuse. The control will display code 24 when the fuse needs replacement. The control in this furnace is equipped with an LED status tight to aid in installation, servicing, and troubleshooting. It can be viewed through the sight glass or window on the blower access door. The control indicates status with the LED on continuously, rapid flashing, or s code composed of 2 digits. (The first digit is the number of short flashes, the second is the number of longs flashes.) Refer to the service label on the blower compartment door for code explanations and useful troubleshooting suggestions. (See Fig. 13.) It is important to note that the power to the furnace must not be interrupted and the furnace blower door must not be removed until the LED status code(es) is recorded. When power to the control is interrupted, the status memory is erased. The control will store up to 5 previous codes but will not store non - current code longer than 48 hr. To retrieve previous codes, if present, no thermostat inputs to the control must be present anion time decays Must expire. Remove 1 of the red main limit wires 1 to 4 sec until the LEI) light goes out, then reconnect it. (See Fig. 6 and 7.) (Do not It•ve red wire disconnected for longer periods of time as the control will assume an overtemperature condition exits and will respond with indoor blower operation.) Thts pieces the control in the status recall mode and displays the first code stored in memory. Record the code and repeat the disconnect and reconnect of the red wire, recording each code until code 11 is displayed indicating no additional faults. After the last code is displayed or after 2 minutes in the code, recall mode the control will return to normal standby mode. Use any recorded fault codes, the service label, and the trouble- shooting diagram on the following pages to diagnose and correct any problem condition. —+ E. Troubleshooting Refer to the service label. (See Fig. 13.) Page 10 contains a troubleshooting guide. This guide can be n useful tool in isolating furnace operation problems. Beginning with the .word "Start,' answer each question and follow the appropriate arrow to the neat item. fit.... 1 ': The guide will help to Identify► the' proemni Ott; pild1co�tponeM. After replacing any component, verify opentbi aadwsa. t , • .. , yJyy'' I it 1NIJ1tL , .!`., 1•4;F� ` +1 ga! i, i 1,4 t1 , vf..� ►.- 11 oia 1 4 • ,.. .� ,.•> • ... •N .• • •1Y• •••• 1. . • • • .3•• . •• !'i RK IVgO CITY OFFUKWIi r4 . FEB 2 5:.1000 • PERMIT (*NU* CONNECTION DIAGRAM Ls two *DV , ., 10 11SVAO 1 f 1 LI • MD ONIOONA*0 WNW mom DiAoRNA icueumonamomlAti Al pm &A& poopme) -EYIP'E' 01111111/1211; • e I w I it* . a '' r, Nino 1 ram MINIM MIMI Vrr ' t• 111 •i t 1 1 NON Oil MU 0 i I 011 i Airr 1 , fr:114- ... 8,,tromscoatgo %Mir 71 1 ,• AA ....e.... 1 1.111 t wit • • i ... rtfu;. ; am *VANN IN Mr e Cut Oa LONE t.• arr dil 1 III a 1 ONO , . mi.' .-w,:ww.-- MOO FPI ...I Kt Flol. INE ...._,..._ . rIntiOIR *MON Wi s • IN NC CR WI , 1114)*CJI Ilr.lo nvi 1131 Ell 111,04 • 1-'..---" .. . ..""- • .. , MI [NOM MI . , iiim • AO Iiiil NIA MIA ./N ;MUG sal inb me an ar, f itA01 L .. P ata a, Od li r . ■u Tn I 1174? • `. ri 1 a . c I I 4i11ft ) ) "I e) V. 0 I to a =,.1. :itutt* a tl gi:44: Nsia =At= NO lt 11 FS :- 1 in... . r.'.. VW ran===g1 • - . * N V - INA I**. Wrial:eleriaZii It> OGO cf NOVI 0 UN •MIA1 ••• Ilt . : \ 11 ' t- 1 • I • ii • 1•1110111110 4 1 . . WM 1111111111•/ , ...— Mr) - PII • • t y. . . . .V.4iii■V.V.V;V:64. • 1.11'.4 •iri •... . • cip . . Hills '' - ,..--: mill I • 10 MI IN M r CM • TIM • a=arw. UAW A4 WI AM juil 1 • 1 ita UV 01 fro a mil IPS 11 AUX4,11•11.11N AWNIAN V *11 ,44 N r..4 1 ..•■••. ri .,.......0 . ¶ Vil , OWN MP 1 t 4 On I 1114441481a190VITS0 1 ,..«....• I ' V, rp8 1 .,4'0**, 1:10110/411,411011 „rt.**. , t• 0 . ou.0 OMIT Iti . . • los 1 v s NW TAW ..t ro• • .>.•••■■ ow Vi 4 4 ..;.), 4.- k,.:1. e , ry , sg; , ,E4 .". . ,‘',Z;k/t.lr . '11"A" ili: MLA imisTi .,-....4. — A , .,‘ ,r,' pin. ;- , , FACTORY 0410.41.40 *T.'t TA • ..'• ' . , ••■•• ' 1 441,411 O*t0;, 111A01 -s- ; I VS I 'IN 0) 0 _ ri . •,, -. • /.., mak I. , • „t 1 I. • . tit-- tillti "A.Y44. T. V 1 r• ... It s • . 11 s. I 111111111i. II Ili 11, 1 1 1•1112L! ISO . :r .. • . — . ; V COMA V., .i -r•-• ' . • L. • 4 t • rt. .. 15c,'4 III V/1111 MINUS .f7,,,! v • 1 . rt:+ 4. 4. 41 Via A IMP Deem' ....-;.:".. , . :1.1 . .4t-- I '-...7.71-'4IPMAJESEwtor . 14 . , I . s. , ' , lifrut==ralt NM a ig MO 0 TO fillINAPI t WaTiattnigniv Woo •• . . AT OVN IOW , OTICONNICT W11010/0 , OAT IN IMAM, WW1 IONS 001004 WENN% AUTO. - ON OpoiliOw mom NUT Nag ION . .—-. • 1A. TAWS MeN TIPINCONNIOTON. • ' • Num.at . I MAY, 0101,1N C ) ammomene • I 11 V i a I v 11/ ZiOja ;LIM& lip • • 1 114V • ' . PI" = CONOUOT ON ON CONI NO, 14 Patti% NE ,,,,, 1 Or") .., Nistat : - _ _ ,_ ..iwtiecn 0 tato wow scam i Moot. MIGH,W11.1.101 mdc ION NA * VOW ammo tionitettwa %pm logo -W1I .11MON. Gill I rh 10011411NT (mute AUTO MIT, IPIITIO 01 ..,,,A11110 SIX( NZ gvnitri •s*VALVI -11. •-1 ) •-• MO NITC41111,11 fiv r•s* COMPONENT TEST A r dr To Widow the component Mel sequence wet no lhonnoNal Imola and wah all Inducer Post•Purpo and Olowoi•ON Ookatpanoda comploied, shon Me 'IWINITIIIT klinlinal SO Me COM' lorminal kw about Iwo woods. The Conlool will loin ON Ins inducof nioloi Lootalmmd, indoor molaw High•Spsod, 1181, blow mobs law•Oao,HoM Speed_ , blew molot N101t,Om~ limmi, and blow molar 1/101t-Cool Spud kit 7.15 seconds each. Meet the ow valve not the humbles, we be turned ON. Fig. 12—Unit Wking Diagram -n rfl •.• • 1 'SERVICE If statue code recall is needed, do not remove_powe' or blower door." .• LED CODE STATUS ■ CONTINUOUS OFF Check for 115V at L1 and L2, and 24V at SEC1 and SEC2. CONTINUOUS ON Control has 24V power. ' ... . RAPID FLASHING Une voltage polarity reversed. If twinned, 24V power to one furnace may beast of phase with power to other furnace. EACH OF THE FOLLOWING STATUS CODES IS A TWO•DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY THE NUMBER OF LONG FLASHES. 11 NO PREVIOUS CODE • Stored status codes are erased when power (115V or 24V) to control Is interrupted or 48 hours aftereach fault Is deared. 12 SLOWER ON AFTER POWER UP • Blower runs for 90 seconds, if unit Is powered up during a call for heat (R.W/W1 dosed), Note: 2•sec. ON•delay. , 13 UMIT OR FLAME ROLL-OUT (FRS) SWITCH LOCKOUT • Auto•reset MNr• • three hours. FRS switch regiikes manu&WresN. ' Check for • Refer to M33 14 IGNITION LOCKOUT - ControbwwiN auto•resef after three hours. Refer to 034. 21 GAS HEATING LOCKOUT - Control will NOT auto•reset. Check for. • Mis•wired gu valve • Defective control (valve relay) 22 ABNORMAL FLAME•PROVINO SIGNAL • Flame Is proved while gu valve Is de•energl:ed. Inducer will run until fault Is clewed. Check for: • Leaky gu valve • Stuck•open gas valve 23 LOW OR HIOH•HEAT PRESSURE SWITCH DID NOT OPEN Check for: • Obstructed pressure tubing • Defective pressure switch (stuck closed) 24 SECONDARY VOLTAGE FUSE IS OPEN Check for: • Short•cIrcult In secondary voltage (24V) wfdng 31 HIOH•HEAT PRESSURE SWITCH OR RELAY DID NOT CLOSE OR REOPENED Check for •Control relay may be defective • Refer to 032 32 LO•HEAT PRESSURE, DRAFT SAFEGUARD, OR AUX•UMIT (DOWNFLOW ONLY') SWITCH DID NOT CLOSE OR REOPENED Check for: • Proper vent sizing (and condensate pitch with slds•wall vent) • Low Inducer voltage (116v) ' Blower motor and capacitor • Defective Inducer motor • Defective pressure switch • Excessive wind • Restricted vent • Inadequate combustion air supply • Disconnected or obstructed pressure tubing 33 UMIT OR FLAME ROLLOUT (FRS) SWITCH IS OPEN • FRS switch requires manual•reset. Check for: • Inadequate combustion air supply (FRS switch only) • Dirty finer or rest,lcted duct system • Loose blower wheel • Defective switch or connections • Blower motor or capacitor failure 34 tGNITION•PROVING FAULT • Control will retry three limes before lockout 014. Check for: • Oxide buildup on flame•proving sensor (clean with fine sandpaper). • Proper flame.proving microamps (0.6 minimum) • Proper control ground continuity • Flame•proving sensor must be ungrounded Manual valve(s) OFF • Smooth flame carryover and ignition e 43 LO•HEAT PRESSURE, DRAFT SAFEGUARD, OR AUXILIARY LIMIT SWITCH OPEN WHILE HIGH-HEAT PRESSURE SWITCH IS CLOSED Check for • Disconnected or obstructed pressure tubing • Defective pressure switch (stuck open) • Refer to 032 and 033 45 REPLACE CONTROL 320883.101 REV. A Flg. 13-- Service Label ••••••••■•■• • • • . .•f.PY ,.••I _ • Y ... t • • • A94109 NOTMt 1. 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Mae Mae MMmaawl NrM Ie Ogra•. • awe M I1 W Jaen TNYNW pr row el ass ewe* • Caere perm womb, r rive Med le 'renal • Clad Awns were 1Wrwhp (/ 9 Mira * 01111,411110111111 wee, M maples lama), ......—. • 1 I Iv meal Si pawl el IN Wow maw, N W, Pita egMerM, N NNW le OK Maw WOW 9•444/.111114 Wel* Neve el to New milt, Oak M 116v mNMi le Maw. • N oral. MMM Nr I. Sailed roenaMaL 1, Open PM pa meow IS NAP wM, 1.Open News a11NM Mi) ■ CIO 11 4. 04•1 Mel eaN ai wale t0H) -Gale SI i• Open w ll111 ems yW111ewIMJAwl1 -ass wail ■ Nile 11. i, Open Sty lee 01111) - Offs 111. 7, O/sn WM rake (%.1) 0•ae 11 te St S. Open lama mean wash on - Gale I1 w M. 1. awe 1111 v lee wasp - LSO olt Owe Ne wow M NOON. noble Inlwlwwioe (WO W@ er Name. merry TV, w tame MnwaM• • N ha1Ker awl rumwe swim N WNW. MMM b 14v M Me see veNe.1I 14v we pIMnt vent/ NI Ine ramNlal is pen .woes • end W. II no wisp le paawa ram IM pop wee oorwel war le e,/ Off pellet. NON* pa vent. • 24v Mould 01 pn,n1 crow R and C. NAP, Ova lot, 1. Open MM emld (t11) - CIes 13 M 11. 2.Open lame Cale 11 411. mina IMO (HUH - or • 24v &IoM nol be wmwW wow R wq 0.11w, lam eannoWi IAN glean Is AUTO. nwomomommilp -.10 — • WARNING �LECTIrCAL MOCK WAND ONI , AND TRAINED SERV= hMONNEL MOULD ••4 �rcw11n PROCEDURE • ..... , •.:, Vol • OW INA Ss purl mew 11 t, aeNa NMI IMO VA .• . =oiP NIP ILS)- !. Maul lamellop wMy ILJ1Ia.a $lw Maim mad erts delft are ON. • ( Noises NOW era. Willi Mr i fy) z 'N[10 pt r M1'f GEM fig OM �_N Ip1•rM NW* N IYMM asrMIMaMIwOK, Chan Ws ti ordnel MONK WOW l 1 wig II OM UN plush we OK Ne w M IIIwedwarMCIIIMle aroNrea. el r r Neff we ON. Ne ( ANUS 110, 11e2.05:403 �wr) • • `.' 3 �� DI PARTMENT OF LABOR AND INuJSTRIES REGISTERED AS•PROVIDED BY LAW AS CONST CONT MINERAL W 9HINGTON ENIRGY :BERVICEa 1800 THORNDYKE AVE 41 • SEATTLE WA .98199 • it Detach And Display Certificate REGISTERED AS PROVIDED BY LAW AS CONST CONT GVIUAL ...,. , . /MIST. 1 N DiATi: l w•_ a GCO WA$HIS807403. O$/a8/a000: smcTxvs DATE WASHINGTON , OYv$flVZCE$ CO a900THO f.A " SEATTLE WA' :::'� 99 ' �$lgni tan efa Issue! by DEPART ar OR LABOR AND INDUSTRIES f. Please Remove And Sign Identification Card Before Placing In Billfold State of Washington County of King • I certify that this is a true and correct copy of the original document presented to me by Sharron Maynard of Washington Energy Services on Wednesday, ,December 01, 1999. . 1 • : Z q. ' . 44.; , slie Engberg • . ; • .+ �� ; D •, ��j• Notary Public in and for the State of Washington �.!'!" -`'''� '�J'' +�`'` My commission expires 10/09/0 �i��i�ir�aNNti����: