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Permit M2000-053 - CARYLYLE INC
M2000 -053 CARLYLE, INC. 6801 So. 180th St. SEE ALSO: D2000 -050, D99- 0281, E98 -0023, L98 -060, L98- 061, M2000 -053, MI2000 -085, 598 -134, 598 -135 EXPIRED City of Tukwila ~' (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 MECHANICAL PERMIT Permit No: M2000 -053 Type: B -MECH Category: NRES Address: 6801 S 180 ST Location: Parcel #: 362304 -9087 Contractor License No: WASHINCS055KC TENANT OWNER CONTACT CONTRACTOR Status: ISSUED Issued: 03/21/2000 Expires: 09/17/2000 CARLYLE, INC Phone: 6801 S 180 ST, TUKWILA, WA 98188 WELLS FARGO BANK Phone: (415)396 -7929 BANK PROPERTY T -14 / 531, 394 PACIFIC AVE 5TH FLR, SAN FRANCISCO JOHN D. EVANS Phone: 425- 430 -0969 1425 BLAINE AV NE, RENTON, WA 96056 WASHINGTON CORROSION SRVC INC Phone: 425- 228 -1393 1425 BLAINE AV NE, RENTON WA 98056 ** ***kk** *1 1(**•** k•k*** ** * *•k *k•k*k** * *•k *** *k *• kit*** •k** *** * *k** * * **•k ** *k,k•***k** Permit Description: INSTALL 3 STERLING 60,000 BTU UNIT HEATERS FOR SPRINKLER FREEZE PROTECTION. MODEL #OVF060N. UMC Edition: 1997 Valuation: Total Permit Fee: 2,000.00 112.06 **k* * *t.'% * * *•kAA*** k• k***** A******* * * *** ** * * ** * *k•k•k*** ** * * * **•k* ** *** * *•k **** perms Center Authorized Signature Date I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction o' th performance of work. I am authorized to sign for and obtain this bJild,j'tg,.perm Signature' Print Na e N �. .6d1/15 Date: eArd 2/ T1tie :4_k' This pe m shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. CITY OF TUhr✓ILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. Project Name/Tenant: , CA.G/ t'Y ,NC k °` - t "' , „ „: Value of haMymtE) . Tax rce ulber: 1,2,3 42p ©S7 Site Address : ��901 5, /t 7 City State/Zip: �•r' TakwitA um, Property Owner: ,e'$7-- /A/7 s779iZ ''4'%'A::. City State/Zip: Phone: ( ) Fax #: ( ) Street Address: Contractor: 14/45/////700 �C'4 os/o v) 5/( :1.4 Phone: (y )22 f�, -/39 ) Street Address: /925' f L A , ♦ a/ / City State/Zipp: erfON , )5 Fax #: (126-) 4/e6 -0y,6, Contact Person: J L 1 N av r4n S Phone: (flis -) z z X —i 3 S Street Address: /q .z - 4 t:� , ,</ to City State/Zip: r/ ,tt h'" /eopt�`bv► u/ 1 98'00.. Fax #: ( 4126—) 4(.50 �J r,,� c, r MECHANICAL PERMIT REVIEW AND APPROVAL RE VESTED: (TO BE FILLED OUT BYAPPLICANT).ti� Description of work to be done (please be specific): %9 ./ ' .- a"_ - 'ice ) L QP ,.r .... . __ 'A v I'-' ,V Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit Is Issued OR submit Form H4, "Affidavit In Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant Is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT 1 HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO HE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT, BUILDING. a WN i OR AUTHOR D'AGENT: k °` - t "' , „ „: Signature:1 /ti! 1 "�”' Dato:'"4a . -end ?) Print na o: oh �s '�. °��/r'� /"'1 Phone: (/i?.F') z j,,'� /3 r) 3 City /5tatelZlp. //� u� Fax a: tyls-�)'f., d%G 7. C�a,4 Address: , /4iz 41 i ,Ik ilea Expiration of Plan Review • Applications for which no permit Is Issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 100 days upon written request by the applicant as defined in Section 114,4 of the Uniform Mechanical Code (current edition), No application shall be extended more than once. Pate plicatinn accepted: ODDD 1 !/1/99 mach perndt.doc Date app • do expir Appli lion taken by: (initials) Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) l's and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C, over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire prevention division for additional comments (Uniform Mechanical e 1009). _ Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with application submittal �r ►brn►ll.►l Rvyr►i►r►t ter tl New Sin _ le Famii Residence Heat loss calculations or Form H -6. Equipment specifications, Change-out or replacement of existing mechanical equipment Narrative of work to be done includin modification to duct work. Installation of Gas Fireplace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney Is In safe condition. NOTE: Water heaters and vents are Included In the Uniform Mechanical Code — please Include any water, heaters or vents being installed or replaced. 91• *,4*}A' 44 * .!tA **trkAAA• Air *: A *: AAA .**AA *sty►A;4*AAAkA *,!r14Aei -A*A.k** 4 f LKWIL:c ,, mA POO— OS rPANSMr1= 0, k44 4,A kkA *.8!%:* sit*A:4kAhA 1d4 kk:4kkA #A;IrMAA *AA *AkA;AA.AA-:t-A+44*{il4A Nf II'1' : P4unibeir:. R9E1002"4 Amott.4t1, 112.06 0;I /2J. /('Q 1407 P t ►Gfl MatM041.: CIC.Ct Notation: WASHIttt3'tON CQH11t? Ini J ULM K 41\ i ti W IL' Y ti 4Y 414 Y14 k N f: 1. M 44 4w ! t.. as fa N M+ •I ar v ii M: Y: NMI • /M /W ii w i. M+ •-••:. M. ■• .a• 4 h a. 4: J/ Mi. Y M • • PAI•alit Nog K2000 -05:1 Ty )e.p }3-M CH. MECHANICAL PERM T . ttt CO No: - t32304-9097 i t.e :Hddre aq a 6001 8 ISO ST is ,P a y stt tt rr t< 112.06 count _CodM .. 000/345.e30 000/322.100 Total roast 'i c,tt 1 ALL Pmtu s ita1 snt e: *** k*A<*A # *A*AM *MAANArh *A * * ,4kAk* ** **k4 Dever i, pt i ran Amoont Pt1A►i / CI+CCE MUNRtV 12.41 MECHANICAL • NQN1kt:E3 1)9.ti t• tt ,/1 4i* M'.' •s •t I t Mft Ib M /M a 1i 4/ MI yw aM Mt 4i. p R M 41 ax 0s M4 Id It at a1 M 11 M+ 4x •4 ii 4 f/ . fu t pt M4 4n a t S4 Mr/ /4 *4 2767.03/22 9717 •TOTAL ,112.06 TUKWtLX 1dness: 6801 S 180 ST SUit:o: Tenant:. CARLYLE, INC Type: 8 -MECN Pali °ce 1 ft: 362304-9087 Perini t No: M2000.0S3 Status: ISSUED Applied: 03/06 /2000 Issued: 03/21/2000 illAA***4**** k**** kk************** k****A********** A •k * * **'k * *k* * *•k * *k **k * *14 * * ** Permit Conditions:: 1.. 'Plumbing permits shall be obtained through the Seattle -King County Department of Public Wea1th.• ::Plumbing will be inspected by that agency.;: ` :::including ' ill Os _piping No changes will, . made to the plans unless approved by the 'Engineer and the TuIWitt* puilding Division,. All permits ,1 nspec ul ton records, and"` eppPoved plans .shall be advai 1ab1o°; °d`1 the 'job Site prior Sto.a the start of any Corr.. _structio n g '.hdse ;documents ,are to be tnaintsined jnnd avol l - { able until fine1'" i;nspection: ipprova1 is gr nt+ d (296- 4722). All coh,etructiOn Lo" be done in conformance with e ►prove_,,, p 1 ens? 4 `ndr"requirements of the Uniform Building =Code ',(1 997 Edit:;io) 'ass amended, °UniformtMechanical Code (1397 4Editlon) and, °tiish- ington t= State,` Energy ;Code . ( 1997 Edition) . °, Va 1 1,0'1 t of Permit. The i se;uenre cif. a permit or approval o pl t'►i, specifications, .and ;computeltione..shall not be ,conr. sty 'Ubd to beta permit for._, rQ any approval iof, any violation of nv of the prow; i s 1 ons of the' bu 1 l,di n0 code or of any,, ._;1 ;0004 ordinance of the jurisdiction.„' No permit pretsuifling .t 9i a authority to violate. on cancel the provisions of :th1 code i shill be ve 11Fd 6. °Mar ifecturers inst'elletlon Instructions required on site � r f :for theg bu 1;1 d 1ng inspectors review. f . t zs -s: INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, TAW* :WA 9818 NMI TION REC Retain a cop j- with permit PERMIT NO. 20614 -3670 Project: ,` "' _ =" Type Inspection: Addrees�s: _,,/,, Date cal • d: Special instructions: Date wanted :5 Requester: -�- Phone: � .zZ�c�T�. Approved per applicable codes. Corrections required prior to approval. I MI ) *4 . REINSPECTION E REQUIRED1 Prior to inspection, tee must be paid h at 6300 Southcenter Blvd. Suite 100. CaII to schedule reins.ection. Receipt No: Date: INSPECTION RECORD Retain a copy with permit INSPECTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION e 6300 Southcenter Blvd, #100, Tukwila, WA 98188 (206)431-3670 Approved per applicable codes. al Corrections required prior to approval. Inspector; /MN WPM, EI $47.00 REINSPECTIO 'FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reins ection. Date: Receipt No; Date; w 1 INSPECTION RECORb�M2�w�� Retain a copy with permit f� 1� Retain a copy with permit INSPECTION NO. PERMIT NO. J. CITY OF TUKWII A BUILDING DIVISION l 6300 Southcenter Blvd, #100, Tukwila, WA 98188 (206)431 -3670 Proje . .. - . Type of I .s .. do : AA - ...• .. J Address: Date called: Special instructions: Date want1 c. a.m. Ada Requester: low- Phone: Approved per applicable codes. Corrections required prior to approval. 847.00 REINSPECTIO E REQUIRED. Prior to Inspection, fee must be paid at 6300 Southcentor Blvd. Suite 100. Call to schedule reins action. • CV IN CTION NO, CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 INSPECTION RECOR Retain a copy with permit PtttMlf NO., (206431 3670 Prole # Type.f Insplioeni .A { Addrisii • + & Date called: OR Special instructions: Date wanted. • au a,m. t5 Requester: ,� Phone: - 0 -01 FAApproved per applicable codes. • Corrections required prior t”pprovai, COMMENTS: 4 ..- QC--C— ►// _,�,�, Zei 5, F) i4 Fes". �l - 1Jr� / .Y�G�'t� 1 __. -.. Inspector Date: $47.00 REINSPECT, • ' FEE NEQ • NED, Prior to Inspection, fee must be paid at 6300 Southcenter Blvd. Suite 100, Call to schedule reins ' action. Hai000-c-r=s INSPECTION NO. INSPECTION RECOR Retain a ropy with permit PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 (206)431-3670 Pro t: ill I i D. ; Typ f Ins et oe 0 I . • • • :41. Date cal ed: • Special Instructions: Date waji d: , , .m, Requesteit cc Phone: ■ qii. 10- rj Approved per applicable codes, COMMENTS: Corrections required prior to approval, 10 $47.00 REINSPECTION F E REQUIRED, Prior to inspection, fee must bo paid at 6300 Southconter OIvd, Suite 100. Call to schedule reins ection, Receipt No: Date: .64004446404AVAIdAdcahicra4.44+4.4.441044.41;4440.*44144.0aft INSPECTION RECOR Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 PERMIT NO. (206)431-3670 Project: 1 i , Type of lnspe flop: j&4_4 44 Ad re s: 6 0 471—' Date called: .... -a) Ad/ Special instructions: Date wanted: .0.1;1) .rn, .m, Requester: ' I Phone: ., Approved per applicable codes. Corrections required prior to approval. COMMENTS: .Ar . ',..r- v 7L__C____:_. FAlardaMillerriafflillin Ad/ 111fflar, 111110711.43111MMINIII IV, #24P /....!' 'WV . MIIIIIIIWA j Inspector: A 41,4A1PPIWAr A • 0 W e OO REINSFECTIO E REQUIRED, Prior to Inspection, fee must be pald at 6300 Southcenter Blvd Suite 100. Call to schedule reins ection. Date: Z.- 00 Date: city of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director August 16, 2001 Mr. John D. Evans 1425 Blaine Ave. NE Renton, WA 98056 RE: Permit Status M2000-053 6801 So. 1 80th St. Dear Mr. Evans: In reviewing our current permit files, it appears that your permit for installation dilaters for sprinkler freeze protection at Carlyle, Inc. issued on March 21, 2000, has not received a final inspection as atilt; dote of this letter by the City or Tukwila Building Division, Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the building official under the provision of this code shall expire by limitation and become null and void lithe building or work authorized by such permit is not commenced within 180 days from the date of such permit, or lithe building or work authorized by such permit is suspended or abandoned at any time niter the work is commenced for a period of 180 days. Based on the above, ifn final iispection is not called for within ten (10) business days from the date (Willis letter, the Permit Center will close your file and the work completed to date will be considered noncomplying and not in conformance with the Uniform Building Cody? and /or Mechanical Code. Please contact the Permit Center at (206) 431.3670 if you wish to schedule n final inspectiop. Thank you for your cooperation in this mutter. Sincerely, Xath, L t, J t' (t . 't� h ' Kathryn A, Stetson Permit Technician xe: Narmit Piia Nu M2OQ0:Q33 i)unnu Griffin, Building Official ton 0300 Southcenter Boulevard, Suite /1/00 • Tukwila, Washington 98/88 • Phone: 2O6•.131.3o70 • Fax: 206.431.3665 IIPLM•18 J30.05367 INSTALLATION INSTRUCTIONS & PARTS LIST STERLING GAS FIRED PROPELLER UNIT HEATERS ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS/ CHECK UNIT DATA PLATE FOR TYPE OF GAS AND ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE. Model No. Serial No. CiTY OF TUKWILA ,!;OW J FOR YOUR SAFETY The use and storage of gasoline or other flammable vapors and liquids 1144e?) gofgiers in the vicinity of this appliance is hazardous. AS WILD RECEIVED CITY OF TUKWILA MAR 0 6 2000 pERIMT CENTER otSION 414171) c ilrmto FOR YOUR SAFETY If you smell gas: 1. Open windows. 2. Don't touch electrical switches. 3. Extinguish any open flame. 4. Immediately call your gas supplier. DI 4G A►►IOVIO AWARNINGj Improper installation, adjustment,alteration service or maintenance can cause property damage, injury or death. ead the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. APPROVED FOR USE IN CALIFORNIA WHEN EQUIPPED WITH SPARK IGNITION. �ow'A .� Install, operate and maintain unit In accordance with manufacturer's nstruct ons to avoid exposure to fuel substances or substances from incomplete combustion which can cause death or serious illness. The state of California has determined that these substances may cause cancer, birth defects, or other reproductive harm. INSTALLER'S RESPONSIBILITY Installer Please Note: This equipment has been test fired and Inspected. It has been shipped free from defects from our factory. However, during shipment and installation, problems such as loose wires, leaks or loose fasteners may occur. It is the Installer's responsibility to inspect and correct any problems that may be found. RECEIVING INSTRUCTIONS Inspect shipment immediately when received to determine if any damage has occurred to the unit during shipment. After the unit has been uncrated, check for any visible damage to the unit. If any damage is found, the consignee should sign the bill of lading indicating such damage and immediately file claim for damage with the transportation company. tiWQfiG HVAC EQUIPMENT 260 NORTH ELM ST., WESTFIELD, MA 01085 TEL: (413) 564.5540 FAX: (413) 562.5311 htlp://www.mostek.com • A MESTEK COMPANY MODELS: QVF (30, 45, 60, 75, 100, 125, 150, 175, 200, 225, 250, 300, 350, 400) (S, M) (j§ 9X 01 Unit Sire Table 1 - STANDARD PROPELLER TYPE UNIT HEATERS 30 45 75 100 125 150 175 200 225 250 300 350 400 PERFORMANCE DATA Input (OTU/Hr) ( Output (dTU/Hr) (kW) Thermal Efficiency % Free Air OeNvery (CFM) (eu. m/s) Air Temperature Rise (F Deg.) (C Dog.) Outlet Velocity (FPM) (rat.) Full Load Mips at 115V 30.000 45,000 60,000 75,000 100,000 125,000 150,000 175,000 200,000 (OA) (132) (17.6) (22.0) (203) (36.6) (43.0) (51.2) (56.6) 24,300 36.450 48,600 60,750 80,000 100,000 120,000 140,000 160,000 (7.1) (10.7) (14.2) (17.6) (23.4) (29.3) (35.1) (41.0) (46.9) 81 81 61 81 60 80 80 80 60 700 800 1060 1100 1460 1650 2200 2530 2640 (0.330) (0.378) (0.416) (0.510) (0.699) (0.770) (1.038) (1.104) (1.246) 30 42 42 50 50 56 50 51 56 (17) (23) (23) (28) (28) (31) (28) (26) (31) 700 750 640 672 960 000 1045 1070 1000 (3.6) (3.6) (3.3) (3.4) (4.6) (4.6) (5.3) (6.4) (6.1) 2.1 2.1 2,1 2.1 3.4 3.6 4.8 5.8 5.8 225,000 250,000 300,000 350,000 400,000 (65.9) (13.2) (87.8) (102.5) (117.1) 180,000 200,000 240,000 280.000 320,000 (52.7) (58.8) (70.3) (82.0) (93.7) so so e0 80 e0 2700 3100 4400 5000 5300 (1.274) (1.463) (2.077) (2.360) (2.502) 61 60 50 52 56 (34) (33) (26) (20) 950 960 1100 1150 (4.8) (5.0) (5.6) (5.8) 6.8 5.8 8.8 10.8 (31) 1050 (5.3) 10.6 MOTOR DATA i Motor HP 1/30 1/30 1/30 1/30 1/20 1/10 1/4 1/3 Maw kW (0.025) (0.025) (0.025) (0.025) (0.037) (0.075) (0.166) (0.241) Mow Type "' SP SP SP SP SP SP PSC PSC R.P.M. 1,050 1.050 1,050 1,050 1,050 1,050 1,140 1,140 Amps • 11SV 1.3 1.3 1,3 1.3 2.6 2.6 4,0 4.5 1/3 (0.240) C 1,140 4.5 1/3 (PSC) 1,140 4.5 1/3 (0.249) PSC 1,140 4.5 211/4 (0.186) C 1,140 e.0 211/3 211/3 (0.249) (0.240) PSC PSC 1,140 1,140 1.0 0.0 DIMENSIONAL OATA In.(mm) •A" Height to Top d Unit 'V Width dUnit "C" Height lo Top of Hanger •D"' Depth le Rut of Housing I' Hanging tee Width •F" aseharge Opining Width •0" Dep9t le Unit Side Jacket 'Sr Discharge Opening H.19M 1" Hanger Location 25.3/4 254/4 (654) (654) 14 14 (356) (356) 27.112 27.1/2 (696) (608) 274/8 27.5/6 (702) (702) 8-5/8 8•S/6 (210) (210) 10 10 (254) (254) 11.3/8 19.318 (402) (402) 161 /4 161/4 (413) (413) 11.7/8 11.7/8 25.3/4 (654) 17.1/2 (444) 27.1/2 (698) 21.518 (702) 14.1/6 (354) 16112 (394) 10.316 (412) 16.1(4 (413) 11.1/2 ue to (O1r' n.) """---1121. 4 8 (D(a'nwn) (102) (102) (127) Pine Typo ••• R,V R,V R,V Fan Diana*, (w1.) 12 12 14 Oas Inlel•Nalural Oas (in.) 1/2 1/3 1/2 Oils inlet. LP Oas (in.) 1/2 1/2 1/2 Apprmr, Shipping Wt. p8-4 72 S? 00 09 (9) (l 1Net Un4 Weghl (b:) 6a4 48-01 (A7) (31) (341 25.3/4 31.1/4 (654) (104) 17.1/2 17.71 (444) (454) 21.112 33.1/4 (608) (845) 21.518 32.1/2 (702) (826) 14.1/8 144/4 (359) (375) 16.1/2 1540 (394) (311) 194/8 26.3/4 (402) (670) 16.1/4 18 (407) 16.1/8 (413) 11.1/2 31.1/4 36.1/4 (704) (921) 2048 2046 (524) (524) 33.1/4 38-1/4 (845) (972) 32.1/2 36 (826) 17.1/2 (444) 18.1/8 (460) 26.3/4 (670) l8 (407) 15.1/8 (014) 17.1/2 (444) 18.1/8 X3/4 (670) 11 (457) 16.1/8 36.1/4 (921) 23.3/8 (504) 36.I/4 (072) 36 (914) 20.1/4 (514) 20.7/8 (530) 26.3/4 (870) 11 (457) 11.1/8 36.1/4 (921) 26.1/8 (664) 36.1/4 (072) 36 (914) 23 (584) 23.5,01 i 1 A WARNING I 1 A WAINiNNO INSTALLATION Do not install unit heaters in corrosive or flammable atmospheres! Premature failure of, or severe damage to the unit will result! Avoid locations where extreme drafts can affect burner operation. Unit heaters must not be installed in locations where air for combustion would contain chlorinated, halo- genated or acidic vapors. If located in such an environment, premature failure of the unit will occur! When the unit is equipped with an automatic gas ignition system, the unit heater must be Installed such that the gas Ignition control system is not directly exposed to water spray, rain or dripping water. NOTICE: Location of unit heaters is related directly to the selection of sizes (see Figure 2). Basic rules are as follows: Figure 2 - Heater Location 1 n n t1 =• 11 u 11 11 1) II 11 D2711 MOUNT NG HEIGHT: Unit Heaters must be Installed at a minimum of 8 feet (2,4m) above the floor, measured to the bottom of the unit. At heights above 8 feet (2.4m), less efficient air distribution will result. Occasionally unit heaters must be mounted at heights of 12 to 18 feet (3.7 to 4.9m) In order to clear obstacles. When this Is the case, It is advisable to use centrifugal blower unit heaters. AIRCRAFT HANGARS: Unit Heaters must be Installed In aircraft hangars and public garages as follows: In aircraft hangars, unit heaters must be at least 10 feet (3.1m) above the upper surface of wings or engine enclosures of the highest aircraft to be stored in the hangar and 8 feet (2.4m) above the floor In shops, offices and other sections of the hangar where aircraft are not stored or housed. Refer to current ANSI/NFPA No. 409, Aircraft Hangars. In Canada, installation is suitable in aircraft hangars when acceptable to the enforcing authorities. PUBLIC GARAGES: In repair garages, unit heaters must be at (east 8 feet (2.4m) above the floor. Refer to the latest edition of NFPA No. 888, Repair Garages. In parking structures, unit heaters must be installed so that the burner flames are located a minimum of 18 inches (457mm) above the floor or protected by a partition not less than 18 inches (457mm) high, However, any unit heater mounted in a parking structure Tess than 8 ft. (2.4m) above the floor must be equipped with an OSHA approved fan guard. Refer to the latest edition of NFPA 88A, Parking Structures. In Canada, installation must be in accordance to the latest edition of CGA -8149 Installation Codes for Gas Burning Appliances and Equipment." AIR DISTRIBUTION: Direct alr towards areas of maximum heat toss. When multiple heaters are involved, circulation of air around the perimeter is recommended where heated air flows along exposed walls. Satisfactory results can also be obtained whore multiple heaters are located toward the center of the area with heated air directed toward the outside walls. Be careful to avoid all obstacles and obstructions which could Impede the warm air distribution patterns. Heat throw distances are presented In Figure 2 and Table 2. Figure 2A - Heat Throw Distances (a+aoti� -N" Table 2 - Standard Applications - Heat Throw Distances (Approximate) (see Figure 2A) UNIT SIZE BTU/Hr (kW) 30,000 45,000 60,000 75,000 100,000 125,000 150,000 175,000 200,000 225,000 250,000 300,000 350,000 400,000 (m) (6.8) (13.2) (17.6) (22.0) (29.3) (36.6) (43.9) (51.2) (58.6) (65.8) (73.2) (87.8) (102.5) (117.1) 8 33 33 33 40 60 65 70 75 80 85 90 105 110 120 (2.4) (10.1) (10.1) (10.1) (122) (18,3) (18.6) (21.3) (22.9) (24.4) (25,9) (27.4) (32.0) (33.5) (36.6) 10 26 26 26 35 54 56 60 64 68 72 78 90 95 100 (3.0) (8.5) (6.5) (6.5) (10.7) (16.5) (17.1) (18.3) (19.5) (20.7) (21.9) (23,8) (27.4) (29.0) (30.5) 12 NR NR NR NR 44 46 49 57 61 65 68 80 84 90 (3.7) (13.4) (14.0) (20.7) (17.4) (18.6) (19.8) (20.7) (24.4) (25.6) (27.4) 15 NR NR NR NR NR NR 45 49 52 56 60 70 74 60 (4.6) (22.6) (14.9) (15.8) (17.1) (18.3) (21.3) (22.6) (24.4) 20 NR NR NR NR NR NR NR NR 46 50 54 63 66 70 (6.1) (14.0) (15.2) (16.5) (19.2) (20.1) (21.3) NR = Not recommended H = Distance from floor to bottom of the unit. 5 INSTALLATION (continued) The installation is to be adjusted to obtain an air throughput within the range specified on the rating plate. Unit heaters should not be installed to maintain low temperatures and /or freeze protection of buildings. A minimum of 50 °F (10 °C) thermostat setting must be maintained. If unit heaters are operated to maintain lower than 50 °F (10 °C), hot flue gases are cooled inside the heat exchanger to a point where water vapor (a flue gas by-product) condenses onto the heat exchanger walls, The result is a mildly corrosive acid that prematurely corrodes the aluminized heat exchanger and can actually drip water down from the unit heater onto floor surface. Additional unit heaters should be Installed if a minimum 50 °F (10 °C) thermostat setting cannot be maintained. AIR FOR COMBUSTION: The Unit Heater shall be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas, proper venting, and the maintenance of ambient temperature at safe limits under normal conditions of use. The Unit Heater shall be located In such a manner as not to Interfere with proper circulation of air within the confined space. When buildings are so tight that normal Infiltration does not meet air requirements, outside air shall be Introduced per Sections 1,3.4.2 and 1.3,4.3 of ANSI Z223.1 for combustion requirements. A permanent opening or openings having a total free area of not less than one square Inch per 6,000 BTU /HR. (1.6 Kw) of total Input rating of all appliances within the space shall be provided. NOTICE: Unit heater sizing should be based on heat loss calculations where the unit heater output equals or exceeds heat loss. CLEARANCES: Each Gas Unit Heater shall be located with respect to building construction and other equipment so as to permit access to the Unit Heater. Clearance between walls and the vertical sides of the Unit Heater shall be no less than 18 Inches (457mm). A minimum clearance of 6 Inches (152mm) must be maintained between the top of the Unit Heater and the ceiling, The bottom of the Unit Heater must be no less than 12 Inches (305mm) from any combustible. However, in order to insure access to the burner compartment, a minimum distance of 21 inches (533mm) is required, The distance between the flue collector and any combustible must be no less than 6 inches (152mm). Also see AIR FOR COMBUSTION and VENTING sections. NOTICE: Increasing the clearance distances may be necessary if there is a possibility of distortion or discoloration of adjacent materials. A WARNING Make certain that the structure to which the heater is to be mounted is capable of safely supporting its weight. Under no circumstances must the gas lines, venting system or the electrical conduit be used to support the heater; or should any other objects (i.e. ladder, person) lean against the heater, gas lines, venting system or electrical conduit for support. Failure to heed these warnings may result in property damage, personal injury or death. A CAUTION Unit heaters must be hung level from side to side and from front to back; see Figures 1 through 4. Failure to do so will result in poor performance and or premature failure of the unit. AWAIININO Insure that all hardware used in the suspension or each unit heater is more than adequate for the job. Failure to do so may result in extensive property damage, severe personal injury or death! Refer to Figures 1 through 4, and dimensional data per Table 1 for suspension of units. Figure 3 - Heater Mounting' • STEEL CC 1215=T10 OMB ITO, I -DCM MAW DYIKAOCO POO M AWR M MILT IRON 001.1 THRCADCO PIK I- CAN MAIM (000 NAO0() NVI IMAIWI, THRJOCO 000 IAALWAILt IRON DOLT *All hanging hardware and wood Is not Included with the unit (To bo held supplied). Figure 4 • Heater Mounting 100/400 MBTU Sizes Unit Sizes 1 WOOD CONSTRUCTION JOISTS WASHER ‘r`■ JOIST 1 NUT hot i }' (511IM X ISDNN) LAG DOLTED ACROSS JOISTS LAG IQLT VASHER SEE TARE 1 FOR 'E' DJN. UNIT HEATER I AWAt11NING I INSTALLATION - GAS SUPPLY PIPING /SIZING To avoid equipment damage or possible personal injury, do not connect gas piping to this unit until a supply line pressure/leak test has been completed. Connecting the unit before completing the pressure/leak test may damage the unit gas valve and result In a fire hazard. Do not rely on a shut off valve to isolate the unit while conducting gas pressure/leak tests. These valves may not be completely shut off, exposing the unit gas valve to excessive pressure and damage. PIPE SIZING To provide adequate gas pressure at the gas unit heater, size the gas piping as follows: 1. Find the cu ft/hr by using the following formula: Cu ft/hr Input Btu per Cu ft 2. Refer to table 3. Match "Pipe Run in Feet" with appropriate "Gas Input - Cu Ft/Hr" figure. This figure can then be matched to the pipe size at the end of the column. Example: It is determined that a 67 foot (20,4m) run of gas pipe is required to connect a 200 MBTU gas unit heater to a 1,000 Btu /cu. ft (0,29 kW) natural gas supply. 200 000 Btu /hr = 200 Cu ft/hr 1,000 Btu /cu ft Using Table 3, a 1 Inch pips is needed. NOTICE; See General Safety Information section for english/SI (metric) unit conversion factors. NOTICE: If more than one gas unit heater is to be served by the same piping arrangement, the total cu ft/hr input and length of pipe must be considered. NOTICE: If the gas unit heater is to be fired with LP gas, see Table 3 or consult the local LP gas dealer for pipe size information. NOTICE: HEATER INSTALLATION FOR USE WITH PROPANE (BOTTLED) GAS MUST BE MADE BY A OUALIFIED L.P. GAS DEALER OR INSTALLER. HE WILL INSURE THAT PROPER JOINT COMPOUNDS ARE USED FOR MAKING PIPE CONNECTIONS; THAT AIR IS PURGED FROM LINES; THAT A THOROUGH TEST IS MADE FOR LEAKS BEFORE OPERATING HEATER; AND THAT IT IS PROPERLY CONNECTED TO PROPANE GAS SUPPLY SYSTEM. Before any connection Is made to an existing line supplying other gas appliances, contact the local gas company to make certain that the existing line Is of adequate size to handle the combined Toad. Table 3 - Gas Pipe Size Maximum Capacity of Pipe In Cubic Fool of Oas per Hour (Cubic Motors per Hour) for Oas Pressures of 0.5 polo (3,5 kPa) or Lou, and a Pressure Drop o10.5 Inch Wale, Column (124.4 Pa) Based on a 010 8 • oclflc Oravll Gas om Iron Internal Pips Size Dia. In, In, Lonoth of Pipe, Fool (motors) 10 20 30 40 50 60 70 80 90 100 126 160 176 200 (3.0) (0.1) (9.1) (12,2) (15.2) (18,3) (21,3) (24,4) (27.4) (30,5) (38.1) (45.7) (53.3) (61,0) 4 (4.90) (3.40) (2.75) (2.32) (2,07) (1.07) (1.73) (1.61) (1,50) (1.42) (1.25) (1.13) (1,05) (0,99) 3/4 0.824 300 250 200 170 161 138 126 110 110 103 03 84 77 72 (10.2) (7.08) (5.08) (4.81) (4,28) (3.91) (3.54) (3.34) (3,11) (2.92) (2.83) (2.38) (2.18) (2.04) 1 1.049 880 465 375 320 285 280 240 220 205 195 175 180 145 135 (19,3) (13.2) (10.8) (9.00) (8.07) (7,30) (0.50) (0,23) (5.80) (5.52) (4.98) (4,53) (4,11) (3,82) 1 1/4 1.380 1400 950 770 660 580 630 490 460 430 400 360 325 300 280 (39.8) (28.9) (21.8) (18.7) (16.4) (15,0) (13.9) (13.0) (12.2) (11.3) (10,2) (9.20) (8,60) (7.93) 1 1/2 1.810 2100 1460 1180 990 900 810 760 690 650 620 560 500 460 430 (59.5) (41.3) (33,4) (28.0) (25.5) (22.9) (21.2) (19.5) (18.4) (17.6) (15.6) (14,2) (13,0) (12.2) 2 2.087 3950 2750 2200 1900 1680 1520 1400 1300 1220 1150 1020 950 850 800 (112) (77.9) (62,3) (53.8) (47,6) (43.0) (39.6) (38.8) (34,5) (32.6) (28.0) (28.9) (24,1) (22.7) 2 1/2 2,469 6300 4350 3520 3000 2650 2400 2250 2050 1950 1850 1650 1500 1370 1280 (178) (123) (99.7) (85.0) (75.0) (68.0) (63.7) (58.0) (55.2) (52.4) (46.7) (42.5) (38.8) (36.2) 3 3.068 11000 7700 8250 5300 4750 4300 3900 3700 3450 3260 2950 2650 2450 2280 (311) (218) (177) (150) (135) (122) (110) (105) (97.7) (92.0) (83.5) (75,0) (69.4) (64.6) 4 4.026 23000 15800 12800 10900 9700 8800 8100 7500 7200 8700 6000 5500 5000 4600 (651) (447) (362) (309) (275) (249) (229) (212) (204) (190) (170) (156) (142) (130) 1. Determine the required Cu. FI. / Hr. by dividing the rated heater input by 1000. For SI / Metric measurements: Convert unit Btu. / Hr. to kilowatts, Multiply the unit input (kW) by 0,0965 to determine Cubic Meters / Hour. 2. FOR NATURAL GAS: Select the pipe size directly from the table. 3. FOR PROPANE GAS: Multiply the Cu. Ft. / Hr. (Cubic Meters per Hour) value by 0.633; then use the table. 4. Refer to the metric conversion factors listed in General Safety section for more SI unit measurements/conversions. 7 PIPE INSTALLATION 1. Install the gas piping in accordance with applicable local codes. 2. Check gas supply pressure. Each unit heater must be connected to a manifold pressure and a gas supply capable of supplying its full rated capacity (refer to Table 4). A field LP tank regulator must be used to limit the supply pressure to maximum of 14 inches W.C. (3.5 kPa). All piping should be sized in accordance with ANSI Standard Z223.1 -1996, (or the latest edition) National Fuel Gas Code; in Canada, according to CGA-B149. See Tables 1 and 3 for correct gas supply piping size. If gas pressure is excessive on natural gas applications, Install a pressure regulating valve in the line upstream from the main shutoff valve. 3. Adequately support the piping to prevent strain on the gas manifold and controls. 4. To prevent the mixing of moisture with gas, run the take -off piping from the top, or side, of the main. 5. Standard gas unit heaters, optional two-stage units, and hydraulic modulating units are supplied with a combination valve which includes: (a) Manual "A" valve (b) Manual "B" valve (c) Solenoid valve (d) Pilot safety (e) Pressure regulator Pipe directly In to combination valve (see Figure 6). 6. A 1/8" N.P.T. plugged tapping, accessible for teat gauge connection, must be Installed Immediately upstream of the gas supply connection to the appliance 7. Provide a drip leg In the gas piping near the gas unit heater. A ground Joint union and a manual gas shutoff valve should be installed ahead of the unit heater controls to permit servicing, The manual main shutoff valve must be located external to the Jacket. See figure 5. 8. Make certain that all connections have been adequately doped and tightened. ro cAUro j Do not overtlghten the inlet gas piping Into the valve. This may cause stresses that would crack the valve! NOTICE: Use pipe joint sealant resistant to the action of liquefied petroleum gases regardless of gas conducted. ot#IANNINO� Check all pipe joints for leakage using a soap solution or other approved method. Never use an open flame or severe personal injury or death may occur. 8 Figure 5 - Pipe Installation, Standard Controls GAS SUPPLY LiNE A MANUAL SIIUT OFr VALVE WITH 1/0 IN. N.P.T. PLUGGED TAPPING, ACCESSIBLE FOR TEST GAGE CON - NECTION MUST BE INSTALLED IMMEDIATELY UPSiREAM OF THE GAS SUPPLY CONNECTION TO THE APPL iANCL. — GROUND JOiNT UNION 3' MIN \ PLUGGED (761.4 MIN) 1 /8 iN. N.P.T. TEST imp L - DRIP POCKET TO CONTROLS GAGE CONNECTION A WARNING Never use an open flame to detect gas leaks. Explosive conditions may exist which would result in personal Injury or death. The appliance and Its Individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures In excess of 1/2 psig (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing ifs Individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa). Table 4 - Gas Piping Requirements SINGLE STAGE GAS PIPING REQUIREMENTS' GssTyps Manifold Pressure Supply Inlet Pressure Natural Gas 3,5 In, W.C. (0,0 kPa) 14,0 In. W.C. Max. (3.6 kPa) 6.0 In, W.C, Min, (1.2 kPa) Propane (LP) Gas 10.0 In, W.C. (2.5 kPa) 14,0 In. W.C. Max. (3,5 kPa) 11,0 In W,C, Min. (2,7 kPa) 'For single stage application only at normal altitudes. TWO STAGE GAS PIPING REQUIREMENTS" Gas Type Supply Inlet Pressure Natural Gas 6.5 in, W.C. Min. (1,6 kPa) Propane (.P) Gas 11,6 in, W.C. Min. (2.9 kPa) "For two stage applications only at normal altitudes; Iwo stage applications do not apply to the 30/75 MBH models, A CAUTION] VENTING ALL UNIT HEATERS MUST BE VENTED! All venting installations shall be in accordance with "Part 7 , Venting of Equipment of the National Fuel Gas Code, ANSI Z223.1, or applicable provisions of local building codes." See below for Canadian Installations.' LAWAlMMNO CARBON MONOXIDE! Your venting system must not be block by any snow, snow drifts, or any foreign matter. Inspect your venting system to ensure adequate ventilation exists at all times! Failure to heed these warnings could result in Carbon Monoxide Poising (symptoms include grogginess, lethargy, inappropriate tiredness, or flu -like symptoms). This unit heater is equipped with s blocked vent (spill) shutoff switch. Before start up, push reset button on blocked vent (spill) shutoff switch. If the venting system becomes blocked or there is continuous spillage, the vent shutoff switch will shut off the unit heater. Before resetting the switch, check to see if the vent system is blocked; remove any blockage. To reset the switch (which Is located in the upper corner of the draft diverter), push the reset button after the duct furnace has cooled down. NOTICE: The switch will not reset hot. Observe the following precautions when venting the unit (refer to Figure 6): 1. Use flue pipe of the same size as the flue connections on the gas unit heater (See Table 1), All heaters should be vented with a UL Listed Type B vent; a factory built chimney or a Tined brick and mortar chimney that has been constructed In accordance with the National Building Code. 2. Where two or more gas unit heaters vent into a common flue, the cross sectional area of the common flue must be equal to the largest vent connection, plus 60% of the area of each additional vent connection. Figure 8 • The following additional Instructions apply to Canadian installations In addition to Installation and operating instructions: 1. Installation must conform with local building codes, or in absence of local codes, with current COA•B149.1, Installation Codes for Natural Gas Burning Appliances and Equipment, or CGA•B149.2, Installation Codes for Propane Gas Burning Appliances and Equipment. 2. Any reference to U.S. standards or codes in these instructions are to be Ignored and the applicable Canadian standards or codes applied. 3. Provide as long a vertical run of flue at the gas unit heater as possible. A minimum of five feet (1.5m) of vertical flue is required. The top of the vent pipe should extend at least two feet (0.6m) above the highest point on the roof. Install a weather cap over the vent opening. 4. Slope horizontal runs upward from the gas unit heater at least 1/4 -inch per foot (21mm /m). Horizontal runs should not exceed 75% of the vertical height of the vent pipe, or chimney, above the flue pipe connection, up to a maximum length of 10 feet (3m). Horizontal portions of the venting system shall be supported at maximum intervals of four feet (1.22m) to prevent sagging. 5. Use as few elbows as possible. 6. Tape Clue pipe joints with fireproof paper or material, 7. Avoid running vent pipe through unheated spaces. 8. When this cannot be avoided, insulate the pipe to prevent the condensation of moisture on the Inside walls of the pipe. 9. Do not damper the flue piping. Failure to open such a damper prior to operating the gas unit heater will result in the spillage of flue gas into the occupied space, activating blocked vent (spill) switch. See prior Instructions. 10. Avoid installing units In areas under negative pressure due to large exhaust fans or air conditioning. When required, a flue vent fan should be installed In accordance with the instructions Included with the fan. 11. This optional draftor /power venter Is designed to operate as a Category 1 venting system — when Installed per Installation Instructions to a Category 1 unit with a draft diverter. 12. Vent connectors serving Category 1 heaters shall not be connected Into any portion of mechanical draft systems operating under positive pressure. tsm 4 1 r Roof °1 1 1 b It. min. (1.57m min.) (1)3675 i %l4 Wool* Cop I ties InsulnIad flack Ouldatx; Ildmbtn 0011onca 61Ib2mm) Iron Pipe la coiling r r I I1. -, (305mm) 4 (6mm Min. Slope f(6mm) 10 1 11. (305mm) `+ 10 It. Ma,.(3.05m) —r (Not to e.caed 75Z Varlicol flue Ilaighl) 10 11, Min, (3:05m ?n,mi" n, (0.61m min,) ( b ?m mmin.) ■ Healer 9 wall ga m ELECTRICAL CONNECTIONS A WARNING HAZARDOUS VOLTAGE! DISCONNECT ALL ELECTRIC POWER INCLUDING REMOTE DISCONNECTS BEFORE SERVICING. Failure to disconnect power before servicing can cause severe personal Injury or death. Standard units are shipped for use on 115 volt, 60 hertz single phase electric power. The motor name -plate and electrical rating on the transformer should be checked before energizing the unit heater electrical system. All extemal wiring must conform to ANSI /NFPA No. 70- 1996, National Electrical Code (or the latest edition of) and applicable current local codes; in Canada, to the Canadian Electrical Code, Part 1 CSA Standard C22.1. A CAUTION P1 Do not use any tools (Le. screwdriver, rs, etc.) across the terminals to check for power. Use a voltmeter. It Is recommended that the electrical power supply to each unit heater be provided by a separate, fused and permanently live electrical circuit. A disconnect switch of suitable electrical rating for each unit heater should be located as close to the gas valve and controls as possible. Each unit heater must be electrically grounded In accordance with the latest edition of the National Electric Code, ANSI /NFPA No, 70.1998 or CSA Standard 022.1. Sample wiring connections are depicted In Figure 7. THERMOSTAT WIRING AND LOCATION NOTICE: The thermostat must be mounted on a vertical vibration -free surface free from air currents and in accordance with the furnished Instructions. Mount the thermostat approximately 5 feet (1.5m) above the floor in an area where it will be exposed to a free circulation of average temperature air. Always refer to the thermostat Instructions as well as our unit wiring diagram and wire accordingly. Avoid mounting the thermostat In the following locations: 1. Cold areas • Outside walls or areas where drafts may affect the operation of the control. 2. Hot area - Areas where the sun's rays, radiation, or warm air currents may affect control operation. 3. Dead areas • Areas where air cannot circulate freely, such as behind doors or In corners. * Thermostat wires tagged "W" and "G" must be connected together except when using a general purpose "SPDT" 24VAC relay and a standard thermostat with subbase, or when using Honeywell T834H -1009 or T834H -1017 thermostats. Also refer to Figure 7 for other wiring connections. Figure 7 - C1267G LOW-VOLTAGE THERMOSTAT 10 UNIT R� Fy HEATER �tfJT SLACKA tfd BLUE ' ow RED FOR LOW- vOLTAGc THERMOSTAT WIRING WITHOUT SUMMER FAN SWITCH OPERATION THERMOSTAT HEAT ANTICIPATOR ADJUSTMENTS: The initial heat anticipator setpoint should equal the thermostat's current amperage draw when the unit Is firing. This setpoint shoed be measured for the best results. Use the recommended ranges as a guide. if further information is needed, consult your thermostat manufacturer's instructions. Recommended Heat Anticipator Setting Ranges: Gas Ignition Typo 26 ft. (7.6m) 6011. (15.2m) T'stat Wiring T'Nal Wiring For Natural Vont Unite: Standing Pilot Intormlttont (Spark) 0.00 to 0,76 A 0.70 to 0.01 A 0.73 to 0,01 A 0.01 to 0.91 A FAN TIME DELAY CONTROL Loads from time delay controls are factory wired to the Junction box (when ordered as an optional component). The fan control is a time delay relay (approximately 45 seconds ON, 65 seconds OFF), The fan control is rated at 17 amps. NOTICE: The start -up fan delay must not exceed 90 seconds from a cold start. IMPORTANT: For all wiring connections, refer to the wiring diagram that your unit is equipped with (either affixed to the side jacket or enclosed in your unit's installation instruction envelope). Should any original wire supplied with the heater have to be replaced, it must be replaced with wiring material having a temperature rating of at (east 106 °C. Should any high limit or blocked vent (spill) switch wires have to be replaced, they must be replaced with wiring material having a temperature rating of 200 °C minimum. 10 OPERATION - PROPELLER UNITS WITH STANDING PILOT EXPLANATION OF CONTROLS (see Figure 8): 1. The unit heater Is equipped with a combination gas control valve which provides the following functions. a. Manual main gas valve controls the flow of gas to the unit heater. b. Pilot gas valve controls flow of gas to the pilot burner. c. Pilot safety switch interrupts flow of gas completely if pilot is not lit. d. Pressure regulator provides proper and steady gas pressure to the main burners. e. 24 volt solenoid valve controls flow of gas to main burners and Is operated by the wall thermostat. 2. The limit switch interrupts the flow of electric current to the main gas valve In case the heater becomes overheated. 3. The fan switch delays the operation of the fan until the heater is warmed, then keeps the fan running after the gas has been turned off until the useful heat has been removed. The startup fan delay must not exceed 90 seconds from a cold start. 4. The wall thermostat Is a temperature sensitive switch which turns the main gas valve ON or OFF to control the temperature of the space being heated. It must be mounted on vibration-free, vertical surface away from air currents, In accordance with the instructions furnished with the thermostat. Not standard equipment. (Also refer to Electrical Section). 5, The E.C.O. (Energy Cut•Off) device if applicable, Is a thermal fuse which opens thermocouple circuit In event excessive temperatures are encountered which are not controlled by high limit. If E.C.O. opens, It must be replaced! A WARNING Never use an open flame to detect gas leaks. Explosive conditions may exist which would result In personal Injury or death. START -UP Open the manual shutoff gas valve to the unit heater and with the union connection loose, purge air from the gas line. Tighten the union and check for leaks, using a soapy water solution only: Light the pilot as follows: 1. Close the main and pilot gas supply by depressing and turning gas cock dial to OFF. Refer to Figure 8 for burner component Identification. 2. Turn the thermostat to the OFF position or lowest temperature setting on the dial. A WARNINOl Before attempting to light or relight the pilot, wait five minutes to allow gas which may have accumulated In the burner compartment to escape. Failure to do so could cause the accumulated gas to Ignite rapidly, leading to personal injury or death, 3. Turn the gas cock dial to PILOT position. 4. Depress and hold the gas cock or red bottom dial while lighting the pilot burner. Allow the pilot to bum for approximately 30 seconds before releasing. If the pilot does not remain Ilt, repeat the operation allowing a longer period of time before releasing, 6. If pilot adjustment Is required, remove the pilot adJustment cap and adjust the pilot key to obtain proper flame. Replace the cap. NOTICE: A proper pilot flame Is soft steady flame that envelops 3/8 -Inch to 1/2-inch (9.8 to 12.7 mm) of the thermocouple tip. 6. Turn the gas cock dial to the ON position. 7. Turn the thermostat to the desired position, 8. Check gas Input rate (see adjustments) SHUT -DOWN 1. Turn the valve selector knob to the OFF position. 2. Turn off the electricity. 3, To relight, follow the "START -UP" instructions above. Figure 8 - Burner Components -- Standing Pilot Components Also refer to Figures 2, 4, 14 and 17 for component locations. Standing Pilot Parts/Controls BURNER DRAWER - COMMON PARTS: 1.) Main Bumers 2.) Burner Manifold 3.) Air Shutters 4,) Sumer Springs CONTROLS: 8A.) Honeywell VR8200 Gas Valve 88.) Honeywell VR8300 Gas Valve 80.) White-Rodgers 36C Gas Valve 5.) Main Burner Orifice 6.) Transformer /Junction Box 7.) Pilot Tubing 9.)' High Limit Switch 9A,)' E.C.O. (Not Shown) (White Rodgers Valve Only) 10.) Pilot Burner Assembly 1141 Blocked Vent (Spill) Switch 'These safety devices are located on the rear header plate of heat exchanger (inlet air sib). tThis safety device access Is located In the upper right comer of the right side jacket panel. Sleeted Vent (009 Owlish Honeywell Standing PMol Oeo Valve VR0700 While Rodger, Standing Pilot ass Valve a$C Honeywell $te.ding Not On Valve VMi00 HI Limit 12 Transformer OPERATION - PROPELLER UNITS WITH OPTIONAL INTERMITTENT (SPARK) PILOT IGNITION EXPLANATION OF CONTROLS (see Figure 9): 1. The unit heater is equipped with a dual automatic gas valve and electric ignition device (separate from the gas valve on some models) which provide the following functions: a. Pilot solenoid valve is energized and pilot is electrically ignited when thermostat calls for heat. b. Electronic circuitry proves that pilot flame is established, then energizes main gas solenoid valve. c. When thermostat Is satisfied, main gas solenoid valve and pilot solenoid valve are de- energized, stopping all flow of gas. d. Pilot solenoid valve also functions as a main gas valve to provide redundancy. e. Pressure regulator provides proper and steady gas pressure to the main bumers. 1. Manual shutoff valve for service and long term shut -down. (Separate from the automatic valve on some models.) 2. The limit switch Interrupts the flow of electric current to the main gas valve in case the heater becomes overheated, 3. The fan switch delays the operation of the fan until the heater Is warmed, then keeps the fan running after the gas has been turned off until the useful heat has been removed. The startup fan delay must not exceed 90 seconds from a cold start. 4. The wall thermostat Is a temperature sensitive switch which turns the main gas valve ON or OFF to control the temperature of the space being heated. It must be mounted on a vibration free, vertical surface away from air currents, In accordance with the Instructions furnished with the thermostat (also refer to Electrical Section). 13 START -UP 1. Open the manual valve supplying gas to the unit heater, and with the union connection loose, purge air from the gas line. Tighten the union and check for gas Teaks, using a soapy water solution only. A WARNING Never use an open flame to detect gas leaks. Explosive conditions may exist which could result in personal Injury or death. OWAIININO Before attempting to light or relight the pilot, wait five minutes to allow gas which may have accumulated in the burner compartment to escape. Failure to do so could cause the accumulated gas to Ignite rapidly, leading to personal injury or death. 2. Open the manual valve on the unit heater. 3. Turn on electrical power. 4. The unit should be under the control of the thermostat. Turn the thermostat to the highest point and determine that the pilot and main burners ignite. Turn the thermostat to the lowest point and determine that the pilot and main burners are extinguished. 5. If pilot adJustment is required, remove the pilot adjustment seal cap and adjust the pilot screw to obtain proper flame. Clockwise rotation decreases pilot flame size, Replace the cap. 6. Turn the thermostat to the desired position. SHUT DOWN 1. Turn the valve selector knob to the "OFF" position. 2. Turn off the electricity. 3. To relight, follow the "start-up" instructions. See Figure 9 for parts /identification. Figure 9 - Burner Components -- Intermittent Pilot Ignition Also refer to Figures 1A, 12, 13 and 14 for component locations. BURNER DRAWER COMMON PARTS: 1.) Main Bumers 2.) Burner Manifold 3.) Air Shutters 4.) Burner Springs 5.) Main Burner Orifice 6.) Transformer 7.) Pilot Tubing CONTROLS: 8A.) Main Gas Valve (Honeywell) 8B.) Main Gas Valve (White Rodgers) 9, Honeywell ignitor 10. Honeywell Pilot Burner 11.) Honeywell Pilot Orifice 12.) Honeywell Electrode /Sensor Lead 13.)' High Limit 14.)t Blocked Vent (Spill) Switch 'This safety device is located on the rear header plate of the heat exchanger (air inlet side). tThis safety device is located In the upper right corner of the right Jacket panel. 14 A CAUTION GAS INPUT RATE Never overtire the unit heater, as this may cause unsatisfactory operation or shorten the life of the heater. Check the gas input rate as follows (Refer to general safety section for metric conversions /SI units): 1. Turn off all gas appliances that use gas through the same meter as the unit heater. 2. Turn gas on to the unit heater. 3. Clock the time in seconds required to burn one cubic foot of gas by checking the gas meter. 4. Insert the time required to burn one cubic foot of gas into the following formula and compute the input rate. 3600 (Sec. Per Hr.) x Btu/Cu. Ft = Input Rate Time (Sec.) For example, assume the Btu content of one cubic foot of gas equalled 1000 and that it takes 18 seconds to burn one cubic foot of gas. 3600 x 1000 - 200,000 18 NOTICE: If the computation exceeds or Is less than 95 percent of the gas Btu /hr. Input rating (see Specifications), adjust the gas pressure. Adjust the gas pressure as follows: 1. NATURAL GAS: Bost results aro obtained when the unit heater is operating at its full Input rating with the manifold pressure of 3.5 Inches W.C. (0.9 kPa). Adjustment of the pressure regulator Is not normally necessary since It Is preset at the factory. However, field adjustment may be made as follows: a. Attach manometer at pressure tap plug adjacent to the control outlet, b. Remove regulator adjustment screw cap, located on combination gas valve. 0. With a small screwdriver, rotate the adjustment screw counterclockwise to decrease or clock- wise to Increase pressure. Do not force beyond stop limits, d. Replace regulator adjustment screw cap. 2, PROPANE GAS: An exact manifold pressure of 10.0 inches WC (2.5 kPa) must be maintained for proper operation of the unit heater. If the unit is equipped with a pressure regulator on the combination gas valve, follow steps "a" through "d" above. I1 the unit is not so equipped, the propane gas supply system pressure must be regulated to attain this manifold operating pressure. Table 5 - MAIN BURNER ORIFICE SCHEDULE' • INPUT IN 1000 BTU TYPE OF GAS NATURAL PROPANE NO. OF BURNER ORIFICES HEATING VALUE 1075 BTU/FP (40.1 MJ /m') 2500 BTU/Fte (93.1 MJ/m') MANIFOLD PRESSURE 3.5• W.C. (0.9 kPA) 10" W.C. (2.5 kPA) FT 'MR 28 12 30 ORIFICE DRILL 49 57 2 FT 'MR 42 18 45 ORIFICE DRILL 49 57 3 FT min 58 24 80 ORIFICE DRILL 49 57 4 FT 'MR 70 30 75 ORIFICE DRILL 49 57 5 FT %IR 98 40 100 ORIFICE DRILL 41 54 4 FT MAR 120 50 125 ORIFICE DRILL 41 54 5 FT YHA 140 80 150 ORIFICE DRILL 41 54 e 175 FT 'MR ORIFICE DRILL 183 41 70 84 7 FT 'MR 186 80 200 ORIFICE DRILL 41 54 e FT 'MR 210 90 225 ORIFICE DRILL 41 54 9 250 FT YHA ORIFICE GRILL 233 41 100 54 10 300 FT 'Mn ORIFICE DRILL 280 41 120 64 12 350 FT 'MR ORIFICE DRILL 326 41 140 54 14 FT 'MR 372 160 400 ORIFICE DRILL 41 54 18 ' This schedule Is for units operating al normal altitudes of 2000 A. (610m) or Toss. SPECIAL ORIFICES ARE REOUIRED FOR INSTALLATIONS ABOVE 2000 FEET (8101,4). When inettNed In Canada, any references to deletion at altitudes In excess of 2000 feel (5t0m) are to bo Ignored, Al altitudes of 200010 4500 feet (61010 1372m), the unit healers mut be orllbed lo 90% of the normal /Aikido rating, and be so marked In accordance with the O.O,A, cerlKlullon. PRIMARY AIR SHUTTER ADJUSTMENT After the unit has been operating for at least 15 minutes, adjust tho primary air flow to the burners. Turn the friction•Iocked, manually-rotated air shutters clockwise to close, or counterclockwise to open. For correct air adjustment, close the air shutter until yellow tips In the flame appear, Then open the air shutter to the point just beyond the position where yellow tipping disappears. Refer to Figure 10, NOTICE: There may be momentary and spasmodic orange flashes In the flame. This is caused by the burning of airborne dust particles, and not to be confused with the yellow tipping, which is a stable or permanent situation when there Is Insufficient primary air. Figure 10 - Main Burner Flames NORMAL (HARD FLAME) LIFTING (TOO MUCU AIR) YELLOW TIPPoNG (MARGINAL) YELLOW FLAME (TOO UTTLE AIR) 15 PILOT ADJUSTMENT 1. Remove the pilot adjustment cap. 2. Adjust the pilot screw to provide a properly sized flame. 3. A proper pilot flame is a soft steady flame that envelops 3/8 to 1/2 -inch (9.5 to 12.7mm) of the flame sensor. 4. Replace the pilot adjustment cap. PERIODIC SERVICE MANIFOLD PRESSURE ADJUSTMENT If the manifold pressure requires minor adjustment, remove the cap from the pressure regulator and tum the adjustment screw clockwise to increase the pressure, or counterclockwise to decrease the pressure. The adjusted manifold pressure should not vary more than 10% from the pressures specified in Table 4. MAINTENANCE OWAIINING Open all disconnect switches and secure in that position before servicing unit. Failure to do so may result in personal injury or death from electrical shock. Should maintenance be required, perform the following Inspection and service routine: 1. Inspect the area near the unit to be sure that there Is no combustible material located within the minimum clearance requirements listed (see "Installation" section of this manual). A WARMING Under no circumstances should combustible material be located within the clearances specified in this manual. Failure to provide proper clearance could result in personal Injury or equipment damage from fire. 2. Tum off the manual gas valve and electrical power to the gas unit heater. 3. To clean or replace the main bumers, remove the bottom panel, and compress the spring by moving the burner toward the manifold. Slide the opposite end of the burner downward from the locating slot while retaining spring Is still compressed. Pull the burners away from the heat. 4. With the bumers removed, gently wire brush the Inside surfaces of the heat exchanger, 6. Remove any dirt, dust, or other foreign matter from the burners using a wire brush and/or compressed air. Ensure that all parts are unobstructed, Inspect and clean pilot burner If necessary. 6. Reassemble the gas unit heater by replacing all parts in reverse order. 7. Complete the appropriate unit start -up procedure as given In the "Operation" section of this manual (see lighting instruction plate attached to the unit). 8. Check the bumer adjustment. See the "Primary Air Shutter Adjustment" section of this manual, 9. Check all gas control valves and pipe connections for leaks. 10. Check the operation of the automatic gas valve by lowering the setting of the thermostat, stopping the operation of the gas unit heater. The gas valve should close tightly, completely extinguishing the flame on the main burners. 11. Inspect and service the fan section of the unit, To maintain efficient air flow, Inspect and clean tho fan blades and guard to prevent buildup of foreegn matter, 12. Check and test the operational functions of all safety devices supplied with your unit. 13. Check lubrication Instructions on the motor, If oiling Is required, add 3 to 4 drops of electric motor oil as follows: a. Light Duty • After 3 years or 26,000 hours of operation, b. Average Duty • Annually after 3 years or 8,000 hours of operation. c. Heavy Duty • Annually after 1 yoar or at least every 1500 hours of operation, 5 mum] Never over oil the motor or premature failure may occur! 16 `'§ Og Figure 11 Propeller Parts P 14115/1/60 MOTOR P 15 FAN GUARD P 16 FAN BLADE P 17 HARDWARE Mob, IDENTIFICATION OF PARTSt PROPELLER UNIT HEATERS Figure 12 Components Parts Figure 13 Internal Furnace Components 1. HEAT EXCHANGER 2. DRAFT DIVERTER 1 BURNER DRAWER 4. BLOCKED VENT (SPILL) SWITCH LOCATION * muiE *(225.400 unit sizes only require a battle.) TRANSFORMER FAWOUARD/MOTOR ASSY. "PACKAGED" GAS VALVE JUNCTION BOX PILOT OBSERVATION PORT PILOT BURNER ASSEMBLY PARTS FLAME BURNER CARRYOVER Figure 14 Burner Assy' Parts BURNER "DRAWER" ERMOCOUPLE ELECTRODE/ ENDING LEAD LOCATION tAdditional components are identified throughout this manual. 17 uJ 6 Trouble Shooting Guide TABLE 6 SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION A, Flame lifting from burner ports. 1. Pressure regulator set too high, 2. Defective Regulator. 3. Burner orifice too large, 1. Reset manifold pressure, Refer to "Operation ". 2. Replace regulator section of combin- ation gas valve or complete valve. 3. Check with local gas supplier for proper orifice size and replace. Refer to "Operation ". 8, Flame pops back. 1. Excessive primary air. 2. Burner orifice too small. 1. Close air shutter. Refer to "Operation ". 2. Check with local gas supplier for proper orifice size and replace. Refer to "Operation ". C. Noisy flame. - 1. Too much primary air. 2. Noisy pilot 3, Irregular orifice causing whistle or resonance, 4, Excessive gas input. 1, Close air shutter. 2, Reduce pilot gas. Refer to "Operation ". 3. Replace orifice, 4. Reset manifold pressure. Refer to "Operation "; Replace regulator section of combination gas valve or complete valve; or Check with local gas supplier for proper orifice size and replace. Refer to "Operation ". D. Yellow tip flame (some yellow tipping on propane gas Is permissible). 1. insufficient primary air, 2. Clogged main burner ports, 3, Misaligned orifices. 4, Clogged draft hood. 5. Air shutter Ilnted, 6. Insufficient combustion air. 1, Open air shutters. Refer 10 "Operation ". 2, Clean main burner ports, 3. Replace manifold assembly, 4. Clean draft hood. 5. Check for dust or lint at air mixer opening and around the air shutter, 6. Clean combustion air Inlet openings In bottom panel, soo "Installation ". E. Floating flame. 1. Blocked venting. 2, Insufficient combustion air. 3. Blocked heat exchanger. 4. Air Teak Into combustion chamber or draft hood. 1. Clean flue. Rotor to 'Installation ". 2. Clean combustion air inlet openings In bottom panel, see "Installation ". 3. Clean heat exchanger, 4. Determine cause and repair accordingly. F. Gas Odor. 1. Shut oft gas supply Immediatalyl 2. Blocked heat exchanger /venting, 3. Drafts around heater. 4, Negative Pressure In building. 5. Blocked draft hood. 1. inspect all gas piping and repair. 2. Clean heat exchanger /flue, 3. Eliminate drafts, Refer to "Installation ". 4. See "Installation ". 5. Clean draft hood. G. Delayed Ignition. 1, Excessive primary air. 2, Main burner ports clogged near pilot, 3. Pressure regulator set too low, 4, Pilot decreases In size when main burners come on, 5, Pilot flame too small, 6. Drafts around heater, 7. Improper venting, 1, Close air shutter, Refer to "Operation ". 2. Clears main burner ports. 3. Reset manifold pressure. Refer to "Operation ". 4, Supply piping is Inadequately sized. Refer to "Installation ". 5. Clean pilot orifice. Refer to "Operation ", 6, Eliminate drafts, Refer to "Installation ". 7, Refer to "Installation ". H. Failure to ignite. 1. Main gas off. 2. Lack of power at unit. 3. Thermostat not calling for heat, 4. Defective limit switch. 5. improper thermostat or transformer. wiring at gas valve. 1. Open all manual gas valves. 2. Replace fuse or turn on power supply, 3. Turn up thermostat 4. Check limit switch with continuity tester. If open, replace limit switch. 5. Check wiring per diagrams. 18 Trouble Shootincl Guide SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION 8. Tripped block vent (spill) switch. 7. Defective gas valve. 8. Defective thermostat 9. Defective transformer. 10, Loose wiring. 11. Defective ignition control, 8. Check blocked vent (spill) switch and reset. See venting. 7. Replace gas valve. 8. Check thermostat and replace if defective. 9, Be sure 115 volts is supplied to the transformer primary, then check for 24 volts at secondary terminal before replacing, 10. Check and tighten all wiring connec- tions per diagrams, 11. Replace, if necessary. Also see W, X 8, Y symptoms, J. Condensation of water vapor. 1. Improper venting, 1. Refer to "Installation, Venting ". .� K, Burner won't turn off. 1, Poor thermostat location, 2. Defective thermostat 3. Improper thermostat or transformer former wiring at gas valve, 4. Short circuit, 5, Defective or sticking gas valve. 8. Excessive gas supply pressure, 1. Relocate thermostat away from drafts. 2, Replace thermostat. 3, Check wiring per diagrams. 4. Check operation at valve. Look for short (such as staples piercing thermostat wiring), and correct, 5, Replace gas valve. 8, Refer to "Operation ". L. Rapid burner cycling, . 1. Loose electrical connections at gas valve or thermostat, 2. Excessive thermostat heat anticipator, 3, Unit cycling on high limit. 4, Poor thermostat location, 5, Draft on Pilot, 8, Defective Ignitor control (II applicable), 7. Unit cycling on high limit, 8, Defective high limit switch, 1, Tighten all electrical connections, 2. Adjust thermostat heat anticipator for longer cycles, Refer to "Operation ", 3, Check for proper air supply across heat exchanger. 4, Relocate thermostat. (Do not mount thermostat on unit), 5. Eliminate drafts, Refer to Installation, 8. Replace Ignitor. 7, Check for proper air supply across heat exchanger, 8. Jumper limit switch terminals 1 and 2. If burner operates normally, replace switch, M. Noisy 1. Fan blades loose. 2. Fan blades dirty. 3, Vibration Isolators deteriorated. 4, Bearings aro dry. 1. Replace or tighten, 2. Clean Ian wheel. 3, Replace vibration isolators, 4, 011 bearings on fan motor, (Refer to label on motor), N. Pilot will not Tight or will not stay lit. 1, Main gas off, 2. Pilot adjustment screw turned too low on combination /automatic main gas valve. 3, Air in gas line, 4, incorrect lighting procedure, 5, Dirt in pilot orifice, 8. Extremely high or low gas pressure. 7. Open E.C.O. device (if applicable). 8. Faulty connection in E.C.O. circuit (if applicable), 1, Open all manual gas valves. 2. Increase size of pilot flame. Refer to "Operation ", 3. Purge air from gas supply, 4. Follow lighting Instruction label adjacent to as valve, 5. Remove pilot orifice. Clean with compressed air or solvent, (Do not leam), 6. Refer to "Operation ", 7. Determine and correct cause of overheat condition. Replace E.C.O. device. 8. Clean and tighten push-on-connections in E.C.O. circuit. 19 lg Trouble Shooting Guide SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION 9, Defective thermocouple (standing pilot units only), 10. Drafts around unit. 11. Pilot valve not opening (faulty wiring). 12. No spark (if applicable) (faulty wiring). 13. Defective gas valve. 9. Check thermocouple connection, and replace it defective. 10. Eliminate drafts. Refer to "Installation ". 11. Inspect and correct all wiring. 12. Inspect and correct ignition system wiring. See symptoms W,X,& Y. 13 Replace. O. Fan will not run. 1, Loose wiring. 2, Defective motor overload protector or defective motor. 3, Detective fan switch. 1. Check and tighten all wiring connec- tions per diagrams. Thermostat wires tagged "W" and "a" must be connect- ed together (unless special thermo- stats are used if so, see thermostat wiring diagram), See electrical connections, 2. Replace motor. 3, Check for 24V across H terminals on fan time delay switch, If 24V is present, jumper terminals numbered 1 and 3. If motor runs, the fan switch Is defective and must be replaced. If 24V is not present, check wiring per diagrams, 1, Se sure fan switch heater terminals are connected per diagrams. 2. Replace fan switch, 3, Chock motor amps against motor name plate rating, check voltage, replace fan motor If defective, 4. Refer to label on motor. 1, Check all wiring. 2. Refer to H & N symptoms. 3. Replace an switch. P. Fan motor turn and off while burner Is operating, 1. Fan switch heater element improperly wired. 2. Defective fan switch. 3. Motor overload protector cycling on and off, 4. Motor not properly oiled. 1. Improperly wiredd an control, 2. Main burners not lighting while thermostat calls for heat. 3. Defective fan switch. O. Fan motor will not atop. - R. Not enough heat. 1. Incorrect gas Input. 2. Heater undersized. 3. Thermostat malfunction, 4, Heater cycling on limit control. 1. Refer to "Operation ", 2, This Is especially true when the heated space Is enlarged, Have the heat loss calculated and compare to the heater output (00% of Input), Your gas supplier or installer can furnish this information. If heater Is undersized, add additional heaters. 3, Replace thermostat. 4. There should be NO ducts attached 10 the front of this heater. Check air movement through heat exchanger. Check voltage to tan motor, Clean fan blade and heat exchanger and oil fan motor. T. Too much heat, 1. Thermostat malfunction, 2, Heater runs continuously. 1, Replace thermostat, 2. Check wiring per diagrams; Check operation at valve, Look for short (such as staples piercing thermostat wiring), and correct; Replace gas valve; Refer to "Operation ". U. Cold air is delivered on start up. 1. Fan switch heater element improperly wired. 1. Be sure fan switch heater terminals are connected per diagrams. 20 Trouble Shooting Guide SYMPTOMS POSSIBLE CAUSE(S) CORRECTIVE ACTION V. Cold air is delivered during heater operation. 1. Incorrect manifold pressure or input. 2. Voltage to unit too high. 3. Air through put too high. 1. Refer to "Operation ". 2. Check motor voltage with fan running. Should be 115 volts AC. 3. Refer to "Operation ", W. NO Spark (if applicable) 1. Thermostat not calling for heat. 2. No low voltage. 3. Spark gap closed or too wide. 4, Broken or cracked ceramic on spark electrode. 1. Close thermostat contacts. 2, Check for 24V across 24V terminals of 58800. 3. Set gap to 0.1", 4. Replace pilot assembly. X. Spark present but pilot does not Tight, (If spark is applic• able). 1. Loose S8800 connections, 2. Improper gas pressure. 3, Is spark In pilot gas stream? 4, No pilot gas - do not use match to test • presence of gas is easily detected by the odor. 1. Check all connections, term. PV feeds 24V to pilot valve. 2. Check pressure r- pressure that Is either too high or too low may cause a problem. 3. Spark should aro from electrode. 4. Check pilot One for kinks. Insure there are no drafts, Y. Pilot lights - Main valve does not energize. (Spark units only). 1. Loose S8800 connections, 2. Cracked or broken sensor ceramic. 3. Check sensor /spark lead for continuity. 4. Measure 24 volts from term. MV to term. MV/PV. 1. Check connectlons•term. MV feeds main valve. 2. Replace pilot assembly. 3, Replace if needed. 4, If present, replace main valve; if not, replace 88000 Igniter. Z. HI•UmIt switch tripping, 1. Vertical run of flue Is too short. (standard units only as Category 1). 2. Unit Is overfiring, 3. Alr flow too low 4. Defective switch. 1, Lengthen vertical run of flue pipe (soe venting), 2. Manifold pressured Is 10 high; adjust. Burner orifices may bo too largo: verify /replace If req'd. 3, Increase alr flow; check Ian size. Check for proper voltage. 4. Replace. 21 HOW TO ORDER REPLACEMENT PARTS Please send the following information to your local representative; If further assistance is needed, contact the manufacturer's customer service department. • Model number • Serial Number (if any) • Part Description and Number as shown in the Replacement Parts Catalog LIMITED WARRANTY Gas —Fired Unit Heaters GAS FIRED UNIT HEATERS The "Manufacturer" warrants to the original owner at original installation site that the Gas —Fired Unit Heaters (the "Product ") will be free from defects in material or workmanship for a period not to exceed one (1) year from startup or eighteen (18) months from the date of shipment from the factory, whichever occurs first. The Manufacturer further warrants that the complete heat exchanger, draft hood assembly, and burner will be free from defects In material and workmanship for a period of ten (10) years from the date of manufacture. If upon examination by the Manufacturer the Product is shown to have a defect in material or workmanship during the warranty period, the Manufacturer will repair or replace, at its option, that part of the Product which is shown to be defective. This limited warranty does not apply: (a) if the Product has been subjected to misuse or neglect, has been accidentally or Intentionally damaged, has not been Installed, maintained or operated In accordance with the furnished written instructions, or has been altered or modified in any way. (b) to any expenses, Including labor or material, Incurred during removal or reinstallation of the defective Product or parts thereof. (c) to any damage due to corrosion by chemicals (Including halogenated hydrocarbons) precipitated In the air. (d) to any workmanship of the Installer of the Product, This limited warranty Is conditional upon: (a) shipment to the Manufacturer of that part of the Product thought to be defective. Goods can only be returned with prior written approval of the Manufacturer, All returns must be freight prepaid. (b) determination In the reasonable opinion of the Manufacturer that there exists a defect In material or workmanship. Repair or replacement of any part under this Llmitod Warranty shall not extend the duration of the warranty with respect to such repaired or replaced part beyond the stated warranty period. THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, AND ALL SUCH OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS LIMITED WARRANTY. IN NO EVENT SHALL THE MANUFACTURER BE LIABLE IN ANY WAY FOR ANY CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER, OR FOR ANY AMOUNTS IN EXCESS OF THE SELLING PRICE OF THE PRODUCT OR ANY PARTS THEREOF FOUND TO BE DEFECTIVE. THIS LIMITED WARRANTY GIVES THE ORIGINAL OWNER OF THE PRODUCT SPECIFIC LEGAL RIGHTS, YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY BY EACH JURISDICTION, 22 n GAS EQUIPMENT START -UP Customer Job Name & Number PRE - INSPECTION INFORMATION With power and gas off. Type of Equip: Unit Heater Duct Furnace Indoor Rooftop Serial Number Model Number . Name Plate Voltage: Name Plate Amperage: , Type of Gas: Natural LP Tank Capacity Ibs, Rating: BTU 0 °F 0 Are ai! panels, doors, vent caps in place? C1 Hes the unit suffered any external damage? Damage kg kw@ °C O Does the gas piping and electric wiring appear to be Installed in a professional manner? 0 Has the gas and electric been Inspected by the local authority having Jurisdiction? O Is the gas supply properly sized for the equipment? Ca Were the installation instructions followed when the equipment was Installed? O Have all field Installed controls been installed? Ca Do you understand all the controls on this equipment? ll not, contact your wholesaler or rep. (DO NOT START this equipment unless you fully understand the controls.) GENERAL With power and gas off. Ca Make certain all packing has boon removed. Ca Tighten all electrical terminals and connections. O Check damper linkages for tightness. O Check all fans & blowers for free movement. O Check all controls for proper settings, 0 Check all set screws on blowers and bearings. CP Check belt lightness, BLOWER With power on and gas off. la Check voltage L1 L2 L3 O Check rotation of main blower. CP Check motor amps L1 L2 L3 C) Blower RPM C) Check air filters. (Record quantity & size) Remarks: GAS HEATING With power and gas on. Ca Inlet gas pressure, In, W.C. or kPa Ca Pilot & main burner Ignition, O Manifold gas pressure, In. W,C, or ..,__ kPa C) Cycle on HIGH LIMIT. 0 Cycle firestat and/or Ireezestat. C) Check electronic modulation. Set at: 0 Check mechanical modulation. Set at: 0 Cycle and check all other controls not listed, Ci Check operation of remote panel. LD Entering air temp. °F or °C Ci Discharge alr temp. (high fire) °F. or _,_ °C 0 External static pressure In. W.C, C) Cycle by thermostat or operating control. PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M2000 -053 PROJECT NAME: , CARLYLE, INC SITE ADDRESS: 6801 S 180 ST X Original Plan Submittal __Response to Incomplete Letter #„„ Response to Correction Letter #,� Revision # After Permit Is Issued DATE: 3 -6 -2000 7DE A TMENTS: Bui d ng Division Public Works Fire Prevention n 3 -i-0' Structural Planning Division Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete Comments: Incomplete ❑ DUE DATE: 3 -7 -2000 Not Applicable ❑ TOES /THURS ROUTIN Please Route Structural Review Required REVIEWER'S INITIALS: No further Review Required DATE: APPROVALS OR (QRRECTIOI : (ten days) Approved Ei Approved with Conditions REVIEWER'S INITIALS: DUE DATE 4 -4 -2000 Not Approved (attach comments) ❑ DATE: CSjBliffint■LINTRAKNADONJ Approved L Approved with Conditions E REVIEWER'S INITIALS: DUE DATE Not Approved (attach comments) ❑ DATE: • [ ikswERED::,,AS ••,PROVIDED BY LAW Aa, ;(� ,INST COW!' SPECIALTY !;• REGIST ; .,� #' ' E�CP . DATE 'r CCBGAF' ;WASHICS055KC ' 05/04/1.200, EFFECTIVE 'DATE ' . 05/03/1995 .y. ,;, i;+ey,' •.. ', WASHINGTON''CORROS ION S .VC INC 142 5+:..BLAINL AVE RENTON ' .i .'l.Fi { • ! • • � � ♦ w • • .•.� , ,i+ • rr 1 OFLA BO&R''A.D INDUS • 1,- N ' A fit elritrapp , .& sQ S u �I 111W40,114: 0 8 TYP. LOADING DOCK DETAIL N.I.S. m.. whit 1?P_AvarV ftwrion c �r fir, L -rFfi ra✓ , - 0 - rn2ooa -o 3 25 -.. ' s.LwfG t•/ 14.114)F sf n •NtiO cri e,�ewvt ) 25 0 -9- cawvMr� unE Ctrs/ rJ : 3 , o;j , 1D IST Y1G D. ur i i ui :ret 11 I Iaq Oneck awn, :its ar sub;rent to errors and' omissions and approval play,; does net a_ithorize the violation of arty ndo; .nd ccc o- ordinance. Receipt of con - iraciGrs copy of approved plan acknowledge' By Da: - /1/IC 21 v 2 Oc'- Permit No M0 - CE3 g u SEPARATE PERMIT REQUIRED FOR: CHANICAL [7.4 ELECTRICAL EryLUMBING I'CAS PIPING CITY OF TUKWILA BUILDING DIVISION h111IIN11E. C.C. • CEO ea 7=t4 ,4i •411,4 Aerlavrif4err, CITY OF FUNWIU OPPfOVED