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Permit M2000-088 - THE JUNCTION - LOT 6
,.�.�S;:;R:�P":', rya: ✓i:r. 112000-088 The Junction Lot 6 5619 S 150 St City of Tukwila (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: Type: Category: M2000 -088 B -MECH RES MECHANICAL PERMIT Address: 5619 5 150 ST Location: Parcel #: 377930 -0060 Contractor License No: PPSHEAk133DA TENANT OWNER CONTACT CONTRACTOR THE JUNCTION -LOT 6 5619 5 150 ST, TUKWILA, WA 98188 TRYON CONCEPTS LLC PO BOX 146, RENTON WA 98057 DON TRYON 14420 SE 84 ST, NEWCASTLE, WA 98059. P P 5 HEATING & A/C INC 12022 98 AV NE, KIRKLAND, WA 98034 Status: ISSUED Issued: 06/12/2000 Expires: 12/09/2000 Phone: Phone: Phone: Phone: 425 -228 -9750 425 -255 -6518 425-825-0917 ********** k***** k************* k********** k**** * * * ** *k•k * * * * ** * * * *•k * * *k * * * * ** Permit Description: MECHANICAL INCLUDING NWT, FURNACE & DUCTWORK RELATED TO CONSTRUCTION OF NEW SFR. UMC Edition: 1997 Valuation: Total Permit Fee: 4,000.00 115.56 * *k -k•. **** k* k***• k- k***• k* k*w' k** kk** kkk* kfk kk * *-k * *•k *•k* *•k *•kk * ** * *** Center thorized Signature ��.. iDc Date I hereby certify that I have read and examined this permit and know the same to ,be . true and correct. A l l provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or ?veal laws regulating construction or the performance of work. 1 am authorized to sign for and obtain this bulling pp.1 t. Signature: Print Mame: ��� � 1 r)t)"% Date: Title: 6eq z -0c) This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last Inspection. • CITY or TUKWILA irftsst 56193 150 si ; SO to: TWant: THE JUNCTION-LOT 6 Status: ISSUED : Type: B-MECH Applied: • 04/26/2000 Parcel S: 377930-0060 Issued: 06/12/2000 *************************k************Alk***4 4—klick* A kAlk-kiE4 ick********k kii-A—A41k* Permit Conditions: 1. No changes will be made to the plans unless approved by the Engineer and the Tukwila,Buildin9 Division. All permits, inspecOon records, end apOroved plans shall be •,available at the lob ,site prior to the start-ofany con- struction. Theieldelcuments are to'be maintained and avail- . , able until final fnspectlen sgProvel Is grelPt„ecl- . All construiit,ion.,,V0,1.1e done in conformance apptoved piensr:Apoicif i cottons , and' domputtitions shot 1 not be *lens and/itiqufrev4t4 of tbe,Uniform Ouildinittode 't1R97 amOodeld, Uniform Mechanical 'Code (1997 Edition), ,and Wa,ahIngtewSiate,Energy Codg, 41997 Editi.on/i 4. Nalid)Wof Pehnit," The isSuarice/of a permit-,or'apePoviVof ,struSAPtobe a permW -for, or an,,.'approval of, any viiilatie* of py of the provistons of the building code or of nny otiiitiotdin#nce of the iuriSOiction, No permit presd*Ing gi telauihority to violate or cancel- the, provisions otViiffs iopje4she11 be,valld. acturers installation initruCtions required on-site), .• fqithebufd1n9 fnapeotors,°review; Permit No: M2000-088 i ;p . • . ` ' • ' 43" .: .41,... • ! .t1 ,, \ . ,! / • ' • ' .. 0 Atti 's, ‘..1 1 i,', - • - i . • - 1.,),4 4* . ' ' , . t — ' t ,•• ./-' . . '•,- 4 " I (",•,', ' l'..-, .i: • • 1.4: . . i•A '•• • , 11, .• .• 'l .re'•., ,,,,.... • 1 ; k VA , i■ • • '1', • .' • '':‘,P ' ' ' ' • ' • • 4,f , . ', , , :VA s'i'' 41 • ' • ' • , ''',„4,,IH .k.''0,31,,,* '4' . ' .' f=s, ,• • . ' . 4,, ' .k.i,,'4•A,N4 ': „ • • : —4t.t,' l''' • , # :..- • '')'Af1/41,,044 4 : to ej,,,fki • "i4;" • • '64; CITY OF T U, �`'VILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. Project Name/Tenant: Value of lecl�aniicat Equipment: Site Address : City State/Zip: ....5a7 e? `�, (5044.4. � 7 Z;K;L)1(4 c...)4 Tax Parcel Number: .222930— d Ge c, Phone: C Z 2 9 75—c, Property.- cttD�) Co K c,P pf e7 G C Street Address: City State/Zip: (- db� t4G ctd''a57 Fax #: ) ettsZ2r 7Z3z. .., Contractor: PPS i� (33 'DA Phone: (� ) liZS C7 P t ? Street Address: 9 City State/Zip: (2o23- ?2- �4ve /VIZ crtt?ct , 4)0 0,3le Fax #: `tC J' s ?147 Contac rsovr : _Re cdo1j Phone: i -is5 a 5 fd Street 44p ? ✓ y 4 s-6 Nr4JC4. 9 4 et)eq ?ro s? tate/Zip: Fax #: (� ,/5±iSs ‘ z%_ MLCHANICAE PERMIT REVIEW AND•APPROVAL'RE+ UESTED: (TO SEFILLED;OUT'IYAPPLiCANtJEl'; Description of work to be done (please be specific): Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agents if the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from tho property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. i HEREBY CERTIFY THAT i HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO OE TRUE UNDER PENALTY OF PENURY SY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. IUILD1 GCY MVNERORrAUTHORIZEDAGENTr Phone: - 1'' +t;: * d Fy`.y . ;;',{, Date: � 2 dsit�4 Fax 0: • 4055feC 2r Signature: "` ( sft r , s,�, Print name* j, v e*% Addro si ev Se L City /St /Ap x..4 p t_ o t.. �■ Expiration of Plan Review - Applications for which no permit is Issued within 190 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 160 clays upon written request by the applicant as defined In Section 114,4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once, Date pplication accepted �--�' oc 2-tD ' ' Pate lication expires: Applica p taken by: (initial's) 11/1/99 mech pennrt.Jac Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal ✓ 5ul►rnill<11 R('yuirr<nr<<rit Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). . Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code._ Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. NOTE: Water heaters and vents are included in the Uniform Mechanical Code -- please include any water heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with application submittal tiul►r►►►ll,►l Rf.(l►r►►cr►►r'►►ls ew Sin _ le Famil Residence eat loss calculations or Form H -6. Equipment specifications. Chan &out or re lacement of Malin mechanical a ug ipment Narrative of work to be done, Including modification to duct work. ___ Installation of Gas Fire lace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. NOTE: Water heaters and vents are included In the Uniform Mechanical Code — please include any water. heaters or vents being installed or replaced. J si4* *A0* * * *A *k * * *** * *A ***4 A Ar **AA►A<A *k * * *•A4AA *AArAAAr ArAAAAAA AA x ry or Tt1KW/LA, WA t 1:Fftif3Mx1' r *'*# **** * ** * * ** * * * * *`A *A�►A�Y * **�r1ArAr�lf�ArY*X Ah:4Ar*�AAAAAAA *A4ttwtA * **** ANSMIT Numbers R9S00300 Amount: 115.56 06r "12/00 13 :12 01 4410 MGthods- CHECK Notations YltY'?N CONCEPTS Init:s 1d.1?R P *r mib Nos M2000 -090 Typos U— MI:t:li MECHANICAL PERMIT Parcel Nos 377I300060 S i ter Adt rein; 5619. U 150 13T Total Foos: : • . .115.56 s h i t N nt 1 1 ii X 56 Total ALL Pints: 115.56 Unl sncos .00 +k ** i4I **** 11**tk**** *** *i4At1***A ** *** *A0*tA*tAt *** * *th+4***A+A **AAA*** Rotmine Code Oonr:r i pt ion Amount 000/345.030 PLAN CHECK - RE5 23.11 000/322.100 MECHANICAL RES ;12.45 N ....4 h` .... r.. I.Y w . .. . I. M . .0 .. s+ ss s+ .i K .+ • tw . 1 ♦ y:.l w eta .s !a HT w .^ t 4 .i 1F' n, aY ...x M + .+ W. a• i .k . we . .e INSPECTION RECOR.. Retain a copy with permit INSPECTION NO, CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, W, PERMIT NO (206)431-3670 Pr act: Address i -� e of Imp : lion: Date ca e : s pedal instructions: Date wanted: r �" a.m, .. Requester: . i . .. `Plfone: i" - 1 Approved per applicable codes. OMMENTS: Corrections required prior to approval. Date: i0 $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd.. Suite 100. Call to schedule reins t action. Receipt No: Date: INSPECTION NO. CITY OF TUKWII.A BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 9818 INSPECTION RECOR Retain a copy with permit i PERMIT NO, (206)431 -3670 Prot -tit - t t C ; U t1C .'7 t ._. Type .f spect .n: AP Ad s I c. /640 i s i Dat cal ed:' ( f Special instructions: (1, v Date wanted: t t ex iir ,m. Requester: `____ Pho �.Z,5', 2,55_4, ff Approved per applicable codes. orrectiuns required prior to approval. COMMENTS: MPI i a 0 1 Y% e % /ii l,��I� � tit k� Inspector r, Airmit � . _ • ___ Date: $47,00 REINSPECTION FEE REQUIRED, Prior to Inspection, fee must be paid at 6300 Southcenter Blvd, Suite 100. Call to schedule reins action, Receipt No: Date: INSPECTION KECOC Retain a copy with permft INSPECticN NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 9818 tab PERMIT NO. (206)431 -3670 Project VmA t / Type of Ins', ctiot4 "`.. - e Ad • re s: Date called: Special instr fictions: Date wanted: A CID Requester: Phone: Approved per applicable codes, COMMENTSt Receipt Corrections required prior to approval. ;47.00 REINSPECT$ON HE REQUIRED. Prior to Inspection, fee must be paid at 6300 Southcenter Blvd.f Suite 100. Call to schedule reinspection. Date: No r ;r CITY CY TUKWILA Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 H -6 Prescriptive Heating System Sizing for Single Family Homes - New Construction Washington State Energy Code Chapter 9, Climate Zone 1 PERMIT APPLICATION #: CITY OF�TU WILA 4PP 2 6 2000 Protect Name: ' E. ..101.4.c 4m,v " NTE Address: w' 5, icy . 5+ 7741.4-;t(4 Residential Building Permit Number. 1, Prescriptive Option W,S,E.C, Chapter 6, (check building permit option used): ❑ I. ❑ ii ❑ ill. ❑ iv, ❑ v. ❑ vi. ❑ vu. ❑ VIII. 2, House Square Footage (HSqFt) 3e" 7 3, Heating System Installed, (check system type below): ❑ a. Electric Resistance /21 BTU /h per sq. ft, ❑ b. Electric (forced air) /24 BTU /h per sq. ft. 53 c. Other Fuels (gas, heat pump) /27 BTU /h per eq. ft. 4, Equipment: a. Make .,,_.iN`eell• b. Model c, Size in BTU's 1I" _ 5. Calculation/(HSgFt), /3 `7 (see line 2 above) BTU /h X (see line 3 a, b, or c above) BTU Equipment Maximum Size Applicant's Signature: 0' Date: 4-16 -00 7/9/96 It RHEEMGLAS® Fury Plus High Performance, Energy Miser® Gas Water Heater Available in 40 and 50 gallon tall -- 30 and 40 gallon lowboy models • 5 -Year Limited Tank Warranty* • 1 -Year Limited Parts Warranty* • High performance and recovery • Patented R -Poamel insulation process for superior heat retention • Gasmaster'" burner with precision port alignment for even heat transfer • Heat saving flue baffle design • Compliant with many gas utility incentive programs** • Meets or exceeds National Appliance Energy Conservation Act (NAECA) requirements RECEIV0D CITY OF ThKWItA APR 2 6 2000 PFS4M11 r�Ft l I I *See Resrdenh I Warranty Information Orocnuro for comulolo warrenly tnlormal!on "40,000 DTU models only. SPECIFICATIONS T ' V Model P Numbest On Input NM ' Tenk iin ThoueemOs Rscoyery In pellgry Ce ITUIRr, 0 P,R, Relinl t- : Qe a LP /0 Rlu 0,P11. Nal. Sumer' Nat, —LP Nat 40 40 40 40.4 40.4 01-17 40 37.5 — 40.4 — 68 our 'Apps, Fnerly�i 11 Faclor IWlht, Lb1, LP 68 0.62 127 Rou htnp in Olmenetone (�hown In Inches) A -r- 1 C. '01% 168% 21 0 8 ( I F . 0 H 411/1140 --, A 41VR40N• 7. 3 . 13%4'1. 2 Yt - 0 62 127 61 % i 58 nt 21 23 8 8 [ 3 3 3 1 13% j 2 ; 113 % 2 I j 13% 12 Yt '% L 141006. 50 40 ; 40 T'40."4-: ' 10.1 I X74 1 4 l 0,62 151 i00-3-4.107.14 ' 41VRSON' 50 40 — 40.4 -- 74 ' _ , — 0.62 151 60% 57% 23 8 : 41V305 30 34 34 34.4 34.4 54 54 0.58 f 109 '50% 46% 17% 8 3 1 13% , 2 LOW 41V40S - 10V, 40 37 37 37.4 37.4 65 ' 65 0.56 ' 138 52% 7,48% 19% 8 3 ' 13%r i 2 % -- 411/508" 50 : 40 40 40.4 40.4. 73 73 0.53 140 54 •48 Yr 22% 8 3 1 13% 1 2 '4 ' For SCAOMI) rule 1121 compliance (California only). " Side relief valve connection on model 4111506 only. 1 Specify LP gas when ordering. Add "P' suffix to the model number. Example: 41VR40R ME) RHEEMGLAS® Fury Plus Energy Miser® \ CONSTRUCTION FEATURES THESE UNITS ARE DESIGNED TO MEET OR EXCEED A.N.S.I. (AMERICAN NATIONAL STANDARDS INSTITUTE) AND HAVE BEEN TESTED ACCORDING TO D.O.E, TEST PROCEDURES AND MEET OR EXCEED THE ENERGY EFFICIENCY REQUIREMENTS OF NAECA, ASHRAE STANDARD 90, BOCA CODE AND ALL STATE ENERGY EFFICIENCY PERFORMANCE CRITERIA FOR ENERGY CONSUMING APPLIANCES. Before purchasing this appliance, read Important energy cost and efficiency Information available from your retailer, The number one choice of plumbing professionals. 1. R•Foam Insulation- -Rigid polyurethane foam for improved economy and fuel savings, The use of our patented Insulator foam stops allows R•Foam to be injected directly between the tank and outer jacket, This uniform R•Foam application minimizes the possibility of costly heat loss caused by uninsulated areas (voids) common to some other foam processes, 2. Rheemglas Tank -- Rheem' water heater tanks are made of special materials with exacting care. The tank surface is coated with an exclusive porcelain formula called Rheemglas and fused to the solid steel at 1600'. The result is a smooth, tough, glass-like lining that effectively resists the corrosive attacks of hot water chemicals, thereby assuring long water heater life. Tank is designed and tested to withstand 300 PSI hydrostatic test pressure for working pressure of 150 PSI, A,N.S,I. Standard. 3, Oasmaster Burner— Durable aluminized steel construction, Designed for efficient, quiet operation; precision port alignment; even heat transfer. Factory adjusted for natural gas, LP models feature a durable stainless steel burner designed specifically for LP gas. 4. Flue Baffle —New dosign— special baffle restrictor discs provide greater retention of flue gases, Keeps heat In flue longer for maximum heat dispersion to tank water, Retards air movement through flue during standby periods, minimizing heat loss. 5. Robertshaw• Control — Combination thermostat with factory preset balanced pressure regulation and built In E.C.O. (energy cut•off). LP models feature the R65RR control, the most advanced LP gas control available. 6. Anode Rod — Equalizes aggressive water action; different typos factory installed and designed to match local water chemical characteristics throughout the U.S. 7. Dip Tube —A durable plastic formula, tougher, moro heat resistant than ever before. 0, 1111111 Valve Opening —(W N.P.T.) top connect Is exposed for faster, economical installation. O. Drain Valve— Non•metalllc, corrosion proof, designed for quick draining. 10. The Draft Dimly—Low profile design Is proven, efficient. THE GASMASTER BURNER Durable aluminized steel conelruction. Designed for efficient, quiet operation; precl8lon port alignment, even heat transfer, Features energy saving low input pilot — only 350 to 400 BTUH. Well protected to maintain alignment, yet easy to light. RHEEM WATER MANUFACTURING HEATER COMPANY DIVISION 101 BeII Road, P.U. Box 244020, Montgomery. Alabama 36124.4020 In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice' PRINTER IN U.S.A 3.97 WP FORM NO. 101.9 REV. 9 WATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT 04/11/80 FILE: K: \ \KAA \ \99\ \99024 \ \PLAN2367.WS HOUSE ID: TRYON CONCEPTS #2367 Site: Homeowner: Builder: Analyst: NMS Jurisdiction: Utility: House Type: Single Family Floor Area: 2367 ft2 Weather Data: Seattle, WA Rf Climate Zone: 1 saanaaOMMMM sas OMseWMMMOMaraaMaMMasatesMrs sasaaasaaesaasriMaaartassa= OassMcstssasn=ssOaa The PROPOSED design *COMPLIES* with 1997 WA State Energy Code. COMPONENT PERFORMANCE ENERGY BUDGET REFERENCE PROPOSED 401 372 Btu /hr -F 4.41 4.57 kWh /ft2 -yr ss sss ssssss ss assssas ss sssesssss ssss sss ss ssssssss ssssssssssssssssssassssssssssss REFERENCE DESIGN Component Floor Glazing 015't Doors AG Wall Ceiling, Attic Infiltration arr M "A APR 2 6 2000 POW cones Reference Value X Area • UA U -0.029 U -0.400 U -0.200 U -0.058 U -0.031 ACH -0.350 1702 49.4 355.0 142.0 55.6 15.7 2430 140.9 1702 52.8 20908ft3( 133.9) Reference UA 400.8 PROPOSED DESIGN COMPONENTS Component Description Value X Area • UA Floor R19 vented Joist 16oc Glazing '12t * * ** 2g1 vinyl clr /air Doors Wood 1 3/8 ", solid flush AG Wall R13 STD Lap Wood Ceiling R30 blown Attic STD baffled Infiltration Standard Air Sealing Struc Mass Light Frame, Sheetrock walls U -0.041 U -0.049 U -0.390 U -0.082 U -0.036 ACH -0.350 1702 69.8 285.2 14.0 55.6 21.7 2500 205.0 1702 61.3 20908ft3 (133.9) Proposed UA 371.7 M- 3.000 2367 Items in parentheses not included in COMPONENT PERFORMANCE totals. ** Denotes non - standard values - check calculation of thermal value. --� Page 1 7103. *ATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT 04/11/80 FILE: K:\\KAA\\99\\99024\\PLAN2367.WS HOUSE ID: TRYON CONCEPTS #2367 HEATING/COOLING/VENTILATING SYSTEMS Heating System Type: System Efficiency: Modified Efficiency: Design ACH: Design Load(at 44F dt): Total Load: System Size(Output): Average Annual Heat: Annual Cost: Ventilation System: Cooling System: SEER: Cooling Load(at 4F dt): System Size(VOver): Annual Cool Requirement: Solar Access: PROPOSED Electric: Zoned 100 100 k 0.60 26456 Btu/hr 26456 Btu/hr 11.5 kW (150%) 15700 kWh $ 864 integrated Spot & Whole House 0,0 0 Btu/hr tone (125%) kWh/yr Partially Shaded GLAZING ORIENTATION PROPOSED South ft2 Southeast : East Northeast : Eff 5 Giz: 2.4V North Northwest West Southwest PROPOSED 285.2ft2 1 Economic and energy consumption estimates are designed for comparative purposes only. Actual cost for heating will vary depending on weather conditions, occupant lifestyle and other factors. ===m1====== = Page 2 W Wore Kappler Associates rchitects JOB NAME: JOB NUMBER Copyright 1994 TRYON CONSTRUCTION PLAN #2367 99024.10 DATE: BY: 7/21/99 NMS WINDOW TOTALS ROOM NAME WIDTH (IN FEET) HEIGHT AREA (IN FEET) (IN SOUARE FEET) QUANTITY (HOW MANY) TOTAL AREA (IN SQUARE FEET) TOTALS (IN SQUARE FEET) MAIN FLOOR LIVING 6.00 5,50 33,00 1.00 33.00 ENTRY 1.00 5.50 5.50 1.00 5.50 DINING 5.00 5.50. 27,50 1.00 27,50 KITCHEN 3,50 3,92 13.71 1.00 13.71 NOOK 6.00 6.67 40.00 1.00 40.00 FAMILY 8.00 5.00 40.00 1.00 40,00 . TOTAL MAIN 16e,11 • -- UPPER FLOOR M, BEDROOM_ 3,00 _.. ._.._. 3.00 , ..._. _.. 4.00 4.50 . -.. 12,00 13.50 1.00 .__... _ 1.00 _,.. 12.00 13,50 M. BEDROOM a.- .__... M, BATH .- 8,00 - ... 4.00 24.00 1.00 -_..._ _.. _ 24.00 BEDROOM 02 5,00. 4.00 20,00 , -- 1.00 20.00 BEDROOM 03 . STAIRWAY 4.00 4.00 4,00 - -- 18.00 - -- --- -- 12.00 1.00. 1,00 18,00 122..000 LOFT _ . 7,00 4,00 _..,.... 28.00 1.00 28.00 TOTAL UPPER 125,60 SUMMARY TOTAL GLAZING 80, FT. 256,21 TOTAL HOU88 80. FT. 2 357, 12.0% Glazin • % 4111/00 GLAZING.xls INSTALLATION INSTRUCTIONS FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW (RGLH) INDUCED DRAFT GAS FURNACES WITH ICM BLOWER MOTOR I `.1 ) 41111 RECEIVED orre OF TUKWu A 2 6 20nri CENTL, ARecognize this symbol as an indication of important Safety Information' AWARNING_I If the information in these instructions Is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death, PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO- DUCTIVE HARM. THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING . INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Do Not Destroy this Manual. Please read carefully and keep In a safe place for future reference by a serviceman, A FOR YOUR SAFETY -- Do not store or use gasoline or other flammable vapors and liquids, or other combustible materials In lho vicinity of this or any other appliance, — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building, • Immediately call your gu supplier from a neighbor's phone. Felrow tho gas supplier's instructions, • If you cannot reach your gas supplier, call the Ore department. • Do not return to your home until authorized by the gas supplier or Ore department. — DO NOT RELY ON SMELL ALONE TO DETECT LEAKS, DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U.L. recognized fuel gas and CO detectors are recommended in aU applications and their installation should be In accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs -- Improper installation, adjustment, alteration, service or maintenance can cause Injury, property damage or death. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier, 92.23531.60•QQ l3eford beginning any troubleshooting procedure, complete the following installation checklist. A furnace malfunction is sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make copies of the checklist and complete one for every Low Profile Furnace service call for your records. INSTALLATION CHECKLIST (Refer to this manual for specifics.) t GAS SUPPLY .. Adequate pipe size No gas Teaks Proper supply and manifold gas pressure (check with an accurate U•tube manometer with the furnace and all other gas appliances operating.) ELECTRICAL Correct thermostat and subbase.. - n..-.. Thermostat model Correct thermostat node and setting Correct line supply voltage -- Correct polarity (Important with hot surface ignition) Correct furnace ground to electrical panel __ _, DC microamp (gA) flame signal (hot surface Ignition units) — Correct control voltage Measure and sot heat anticipator amperage �..� Air conditioning low voltage wires connected to terminals "Y" "C" • not with wire nuts Subbase model VENTING --- Correct vont pipe diameter and length (according to AGNGAMA tabloo) Vent connection size —,_. Correct venting malarial (according to AGNGAMA tables) ..�. Correct lining for masonry chimneys Adequate clearance from combustibles Proper negative pressure reading in the vont Vont pipe secured to induced draft blower housing COMBUSTION AIR Proper source of combustion air _ _„_ Correct combustion air opening size FURNACE INSTALLATION Adequate clearance from combustibles ..�. Adequate clearance for service ,.�..._. Proper air temperature rise (See furnace rating plate) :.,._ , Extemat static pressure Inches me. Correct filter(s) Correct cooling coil or accessories (if equipped) Adequate supply and retum air ducting Return Air Duct Size _._•_.._�, Supply Air Duct Size ,_._ ,. Air ducts sealed to prevent leakage 2 CONTENTS Safety Precautions Installation Check List 1 2 Location Requirements and Considerations 4 Clearances and Dimensions 5, 6 Combustion and Ventilation Air 9 Vent Pipe installation 12 Gas Supply and Piping 15 Electrical Wiring 19 Accessories 20 Start-Up Procedures 21 Air Flow 22 Safety Features 30 Maintenance 31 Troubleshooting 34 Wiring Diagram 35 > Installation Instructions are updated on a rogular basis. This is done as product changes occur or If new Information becomos available. In this publication, an arrow ( *) denotes changes from the previous edition or additional new material. IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START -UP. GENERAL INFORMATION The RGLH and RGPH series furnaces are design certified by AGA/CGA for use with natural and propane gases as follows: As a Category I furnace, it may be vented vertically with type B =1 vent pipe and also may be common vented as described in these instructions. Tills furnace should be installed in accordance with the American National Standard 2223.1 - latest edition booklet entitled "National Fuel Gas Code" (NFPA 54) (in Canada, CAN /CGA B149.1 and .2 Installation Codes for gas burning appliances), and the requirements or codes of the local utility or other authority having jurisdiction including local plumbing or waste water codes. Additional helpful publications available from the "National Fire Protection Association" are: NFPA -90A — Installalion of Air Conditioning and Ventilating Systems 1985 or latest edition. NF PA =901 — Warm Air Heating and Air Conditioning Systems 1984. These publications are available from: National Fire Protection Association, Inc. Batterymarch Park Quincy, MA 02269 Canadian Gas Association 55 Scarsdale iRoad Don Mills, Ontario, Canada M313, 2P13 LOCATION REQUIREMENTS AND CONSIDERATIONS GENERAL INFORMATION IMPORTANT: If furnace operation is required during consitu :lion, and air ladened with corrosive compounds such as chlorine and fluorine are present, provisions must bo taken to provide clean outdoor combustion and vontilation air to the furnaco. Compounds of chlorine and fluorin°, whoa burned with combustion air, form acids which will cause corrosion of a heat oxchangor. Some of those compounds oro found In panofing, dry wall, the adhoslvos, paints, stains and vamishos, solvonts and masonry cleaning materials, NOTE: This furnaco Is shippod with hoot oxchangor support brackots Inatattod undor tho back of tho heat oxchangor. These may be romovod Wore installation, but It Is not requlrod, LOCATION L4 WARNING j _ THIS FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME. DO NOT INSTALL THIS FURNACE iN A MOBILE HOME. INSTALLATION IN A MOBILE HOME COULD CAUSE FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IMPORTANT; This furnace is not approved or recommended for Installation on Its back, with access doors lacing upwards. 4 This furnace is suitable for installation in buildings constructed on =site. This heating unit should be located near the chimney and should be centralized with respect to the heat distribution system as much as practicable, When installed in a utility room, tho door of tho room should bo wide enough to allow the largos! part of tho furnace to ontor, or to permit the roplacoment of another appliance, such as a water Motor. CLEARANCE - ACCESSIBILITY The design of forced air furnacos with input ratings as listed In the tables on tha following pages are corttftod by A.G.A. Laboratorlos and CGA for tho cloarances to combustiblo materials shown in Inches= See name /rating plate and cloaranco label for specific model numbor and clearance Information. Service clearance of at least 24 inches Is recommended in front of all furnaces. ACCESSIBILITY CLEARANCES, WHERE GREATER, MUST TAKE PRECEDENCE OVER FIRE PROTECTION CLEARANCES. UPFLOW AND HORIZONTAL INSTALLATION --R Certified for use on combustible floor, l► WARNING UPFLOW AND HORIZONTAL FURNACES ARE DESIGN - CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS. NOTE, HOWEVER, THAT FURNACES MUST NOT BE INSTALLED DIRECTLY ON CARPETING, TILE OR OTHER COMBUSTIBLE MATERIAL OTHER THAN WOOD FLOORING. INSTALLATION ON A COMBUSTIBLE MATERIAL CAN RESULT IN FIRE, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. A SPECIAL COMBUSTIBLE FLOOR SUBBASE I8 REQUIRED WHEN INSTALLING ON A COMBUSTIBLE FLOOR, FAILURE TO INSTALL THE SUB -BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL. BASE IS OFFERED AS AN ACCESSORY FROM THE FACTORY. SEE THE CLEARANCE LABEL LOCATED INSIDE THE FURNACE FOR THE APPROPRIATE MODEL. NUMBER. THE SPECIAL BASE IS NOT REQUIRED WHEN THE FURNACE IS INSTALLED ON TOP OF AN AIR CONDITIONING PLENUM. A gas•fired furnace for Installation In a residential garage must be installed so that the burner(s) and the ignition source are located not less than 18 Inches above the floor and the furnace Is located or protected to avoid physical damage by vehicles. UPFLOW UNIT DESIGN REQUIRES A SOLID METAL BASE PLATE (SEE TABLE ON PAGE 8 OR FURNACE U 1§ g6 ira D TOP 410■••••• 20% GAO CONNECTION 28!4 ELECTRICAL CONNECTION LOW VOLTAGE OPTIONAL I IDE) FOR SE W WITH EXTERNAL SIDE FILTER FRAME 11' 14 1114 2A ' /u LEFT SIDE CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS 9- ,I -,I -;� 1I - i S _ 1 Y FRONT IA • 24'4 a 1q,i 11% m Msy tequlra 390 4' or 3' or 8' edaptar, 0 Rey ba 0' with typo II wnL 0 Maybe 1' whh type 8 vent 28% -LDS RIGHT BIDE .._._._ 23 -- .— .-- .---^« 16 LeR RIO REDUCED CLEARANCE IN, Ship, W W. Model A 1 0 0 ' E RIIN RIO lick Top Front _ 05 17$4 1� 0% 12% 0 15 0 30 0 1 gnu 60 1051be 07 21 19"4. 1334 w 1834 0 0 0 1 OW 80 1151ba 10 21 19% 1334 0 1834 0 0 0 1 En 00 1201b1 12 2434 23% 1531 0 22 0 0 0 1 3 80 1401ba 9- ,I -,I -;� 1I - i S _ 1 Y FRONT IA • 24'4 a 1q,i 11% m Msy tequlra 390 4' or 3' or 8' edaptar, 0 Rey ba 0' with typo II wnL 0 Maybe 1' whh type 8 vent 28% -LDS RIGHT BIDE .._._._ 23 -- .— .-- .---^« 16 0 'V10 yet NO11.03NNO0 9V0 'V10y, Iuon a 044 41u+.1 11 I 1 �a '1W1n 6 0d�4 WON 0q (Rri �+ 711d1'DI .$ io •C 10.► of •i; 01Inil11 AM (0 0qi 0pl �r9_. a 0 0 �� wl0al v'.e o 0 0 m o► salsils 0 0 o )I 01 NCI co "I COI 0 VC o x91 xa1 %O1 0 ;IOM (uol j dol INS 0PI8 3 0 9 0 v mow 'd14S 14QIN 1101 ('NI 3a VUV31a 39na3a S1300IN MOldNMOO (S3H0N1) 1VI LVW 3181.13118144100 01, 33Nd1A/31O W01100 BM ILEA 11121111101311111111 IMII ci 0qi 0pl �r9_. a 0 0 �� wl0al v'.e o 0 0 m o► salsils 0 0 o )I 01 NCI co "I COI 0 VC o x91 xa1 %O1 0 ;IOM (uol j dol INS 0PI8 3 0 9 0 v mow 'd14S 14QIN 1101 ('NI 3a VUV31a 39na3a S1300IN MOldNMOO (S3H0N1) 1VI LVW 3181.13118144100 01, 33Nd1A/31O W01100 • C (.0 CLEARANCE LABEL FOR PART NUMBER) MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS, FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING. TABLE 1 FURNACE CASE CASE WYtiTH etivm N(), PEALE 51 1; 17'4" RXGB•D17 15'41* x 23346" 21" RXGB•D21 1B0,4" x 23946" 24.4" RXGB -024 25`.4" x 23846" ( tic CAUTION When coils are used with air handlers or furnaces and Installed above a finished ceiling or living area, It is recommended that an auxiliary sheet metal condensate drain pan be fabricated and installed under entire unit. Failure to do so can result In property damage, SITE SELECTION 1, Sofocl a site In the building near the center of the proposed, or existing, duct system. 2. Give consideration to Iho vont system piping when selecting tho furnace location, Bo sure the venting system can got from the furnace to tho termination with minimal length and elbows, 3, Locate the furnace near tho existing gas piping. Or, if running a new goo line, locate the furnace to minimize the length and elbows in the gas piping. 4. Locate the furnace to maintain proper clearance to combustibles as shown in the preceding tables. O WARNING COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE JACKET OR WiTHIN THE SPECIFIED CLEARANCES OF THE VENT PIPE. THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. PLACEMENT OF COMBUSTIBLE MATERIALS ON, AGAINST OR AROUND THE FURNACE JACKET CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FURNACE AREA MUST NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER STORAGE PURPOSES. DUCTING Proper air flovi is requited for the correct operation of this furnace. Too little air flow can cause erratic operation and can damage the heat exchanger. The duct system must carry the correct amount of air for heating and cooling it summer air conditioning is used. Sizo tho ducts according to accoptablo industry standards and methods, The total static pressure drop of the entire system should not exceed .8" w.c. IMPORTANT: Some high efficiency filters have a greater than normal resistance to air flow, This con adversely affect furnace operation, BE SURE TO CHECK AIR FLOW If using any filter other than the factory" provided filter, LA WARNING NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. WHEN A FURNACE I8 MOUNTED ON A PLATFORM, WITH RETURN THROUGH THE BOTTOM, IT MUST BE SEALED AIRTIGHT BETWEEN THE FURNACE AND THE RETURN AIR PLENUM. THE RETURN AIR PLENUM MUST BE PERMANENTLY ENCLOSED. NEVER USE A DOOR AS A PART OF THE RETURN AIR PLENUM. THE FLOOR OR PLATFORM MUST PROVIDE SOUND PHYSICAL SUPPORT OF THE FURNACE, WITHOUT SAGGING, CRACKS, GAPS, ETC., AROUND THE BASE AS TO PROVIDE A SEAL BETWEEN THE SUPPORT AND THE BASE. FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH. DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN OR SUPPLY DUCTWORK TO OR FROM ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. DOING SO MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY OR PROPERTY DAMAGE. /1 WARNING BLOWER AND BURNERS MUST NEVER BE OPERATED WITHOUT THE BLOWER DOOR IN PLACE. THIS IS TO PREVENT DRAWING GAS FUMES (WHICH COULD CONTAIN HAZARDOUS CARBON MONOXIDE) INTO THE HOME THAT COULD RESULT IN PERSONAL INJURY OR DEATH. UPFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. Open the return air compartment. a. If using side or back return alr, Install the bottom base. (A WARNING A SOLID METAL BASE PLATE, SEE TABLE 1, OR FURNACE CLEARANCE LABEL FOR PART 7 1§ NUMBER MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING 011 DEATH, b. Cut an opening in the side or back. The opening should be cut the full width of the knockouts on the unit. NOTE: Where the maxiumum air flow is 1800 CFM or more both sides or the bottom must be used for return air. 3. Connect the return duct or return air cabinet to the unit. Make the connection air light to prevent entraining combustion gases from an adjacent fueI.burning appliance, 4. Bo Sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. 5. II summer air conditioning is desired, position the Indoor colt on the top of the unit, Insure that no air can bypass this coil, 0. Connect the supply air plenum to tho furnace plenum opening, 8 DOWNFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. If summer air conditioning is desired. position the indoor coil on the bottom of the unit. Insure that no air can bypass this coil. 3. If installing on a combustible floor and not using an air conditioning plenum, install the special combustible floor base. See Figure 4. [4 WARNING] THE DOWNFLOW FURNACE DESIGN IS CERTIFIED FOR INSTALLATION ON A NON- COMBUSTIBLE FLOOR. USE THE SPECIAL BASE SPECIFIED ON THE FURNACE CLEARANCE LABEL. FAILURE TO INSTALL THE SPECIAL BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS SHIPPED FROM THE FACTORY AS AN ACCESSORY. 4, Connect the furnace to the supply alr plenum, 8. Connect the return air ducting 10 the return air opening at the top of the unit, Make the connection air tight to prevent entraining combustion gases from an adjacent fuel.burning appliance. 6. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. HORIZONTAL UNITS 1 Position the unit to minimize long runs or runs with many turns and elbows. 2. 11 summer air conditioning is desired, position the Indoor coil on the supply air side of the unit, Insure that no air can bypass this coil. 3. Connect the furnace to the supply air plenum. 4. Secure the four angle brackets shipped with the unit to the return air opening. See Figure 5. Connect the return air ducting to the return air opening at the top of the unit, Make the connection air tight to prevent entraining combustion gases from an adjacent fuet•burnIng appliance. 5, Bo sure to have adequate apace for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold arm 4 re. J FIGURE 5 HORIZONTAL RETURN AIR DUCT FOUR ANOLE BRACKETS ARE SHIPPED WITH EACH UNIT THAT CAN BE INSTALLED HORIZONTALLY, THESE BRACKETS MAY BE USED TO SECURE THE RETURN AIR DUCT TO A HORIZONTAL UNiT. COMBUSTION AND VENTILATION AIR ♦ WARNING THIS FURNACE AND ANY OTHER FUEL - BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. MOST HOMES WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED INTO THE FURNACE AREA. FAILURE TO DO 80 CAN CAUSE DEATH FROM CARBON MONOXIDE POISONING. Adequate faclllllos for providing air for combustion and ventilation must be provided in accordanco with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI, Z223.1 latest edition or CAN/CGA 0149.1 and .2 or, applicable provisions for the local building codes, and not obstructed so as to prevent the flow of air to the furnace. OVERTEMPERATURE SAFETY SWITCHES This furnace is equipped with safety switches In the control compartment to protect against overtemperature conditions caused by Inadequate combustion air supply. The switches are located just above the burners on the furnace center panel on upflow and downflow models and also on each side of the burners on upftow/hortzontal and horizontal "only models, and must be manually reset if tripped. DO NOT jumper this switch. If this switch should trip, a qualified furnace installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit lo mounted In a closet, the door must be closed when making this chock of tho installation. DO NOT rosot Iho ovortomporaturo switch without taking corrective action to assure that an adoquato supply of combustion air is maintainod undor all conditions of oporation. Roplaco this switch only with the identical replacement part. IMPORTANT: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage. The following types of installation may require OUTDOOR AIR for combustion, due to chemical exposures: • Commercial buildings • guildings with indoor pools • Furnaces installed in laundry rooms • Furnaces in hobby or craft rooms • Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply may also require OUTDOOR AIR for combustion: • Permanent wave solutions • Chlorinated waxes and cleaners • Chlorine•based swimming pool chemicals • Water softening chemicals • De.icing salts or chemicals • Carbon tetrachloride • Halogen type refrigerants • Cleaning solvents (such as porchloroothyiene) • Printing Inks, paint removers, varnishes, etc. • Hydrochloric acid • Cements and gluon • Antistatic fabric softonors for clothos dryers • Masonry acid washing materials FIGURE 6 AiR FROM HEATED SPACE rst RPM OAS uY CAM 014010i0 SHALL MAUI A PM MLA OR NOT LPN THAN 0101 MARA MN POI 1 iP Otu Fla NM Or 1111 TOTAL 1111VT 1%0011110 OF ALL MM TI* pect� NOT 9 Combustion air muss be free of acid forming chemicals; such as sulphur, fluorine and chlorine. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants and many other commercial and household products. Vapors from these products when burned in a gas flame form acid compounds. The acid compounds increase the dew point temperature of the flue products and are highly corrosive after they condense. [ A WARNING I ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE. FAILURE TO DO SO CAN CREATE HAZARDOUS CONDITIONS RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH FROM SMOKE, FIRE OR CARBON MONOXIDE. Combustion air requirements are determined by whether the furnace Is in an open (unconfined) area or In o confined space such as a closet or small room. EXAMPLE 1. FURNACE LOCATED IN AN UNCONFINED SPACE Using Indoor air for combustion. An unconfined space must have at least 50 cubic foot for each 1,000 Btuh 01 the total InpullaolL gpIle In the epaco. Here are a few examples of the room sizes required for different Inputs. The sizes are based on 8 foot ceilings, Ileh Meknes 54. Feel Typical Room Sise had Vlithlidu 50,000 312 14'x24' or 18'x18' 75,000 469 18'x31' or 20'44' 100,000 825 20'x31' or 254x25' 125,000 833 23'x34' or 26'x30' If the open space containing the furnace is In a building with tight construction (contemporary construction), outside air may still be required for the furnace to operate and vent properly. Outside air openings should be sized the same as for a confined space. 10 FIGURE 7 AIR FROM ATTIC /CRAWL SPACE OUTLET JUN N A1T1C iAUST SE ABOVE NSULATiON iii.'. 1 INCH PEN 1000 STUN omit Ain cus WATEIT NEATEN d MILE VENT ` VENTILATED ATTIC CABLE O4 soFfrr VENTS 1111 5 1 r MAIL 1SO. INCH MN 4000 RTVH INLET AIN EXAMPLE 2. FURNACE LOCATED IN A CONFINED SPACE A confined space (any space smaller than shown above as "unconfined ") must have twn ogaoing Ins to the soaco. Ono offing must be within 12" of the coiling end th _g her must bo within 12' of the floor. Tho openings must be sized by how they are connected to the heated area or to the outside, and by the Input of all appliances In tho space. If confined epaco is within a building with tight construction, combustion air must bo taken from outdoors or area freely communicating with the outdoors. A. USING INDOOR AIR FOR COMBUSTION If combustion air Is taken from the heated area, the openings must gosh have at least 100 square Inches of free area. Each opening must have at least one square Inch of free area for each 1,000 Btuh of total Input in the space. Here are some examples of typical openings required, Btuh Free Area fnPut Eech.Qponing 50,000 100 Square Inchon 100,000 100 Square Inches 128,000 128 Square Inches IMPORTANT: Alr should not bo Won from a hooted space with a fireplace, exhaust fan or other device that may produce a negative pressure. B, USING OUTDOOR AIR FOR COMBUSTION If combustion alr Is taken from outdoors through vortical ducts, the openings and ducts must have at least ono square Inch of free area for each 4,000 Btuh of total appliance Input. Hero are some typical sizes. /I uh Free Arose Roped Pipe ESACknal 60,000 12,5 Square Inches 4' 75,000 18.75 Square Inches 5' 100,000 25 Square Inches 6' 125,000 31,25 Square Inches 7' IMPORTANT: Do not take air from an attic space that Is equipped with power ventilation. (4) FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET I S0 IMCN IPCA 4000 STUN INIci AIII 110. INCN PEN 4000 STUN flipACE WATER HEATER 11111 MrA1L f OUTLET AIR 1 50. INCH 1 PER 2000 STUN "...PEET AIR 1 SO. !NCR"' PER 2000 OTUH If combustion air is taken from outdoors through horizontal ducts, the openings and ducts must have at least one square Inch of free area for each 2,000 Btuh of total appliance input. Here aro typical sizes. Stub e�F,r�es� .A�re�a�� Round Pipe build EiOhOpIN00 lilt! 60,000 25 Square Inches 6' 75,000 37.5 Square Inches 7' 100,000 50 Square Inches 6' 125,000 62.5 Square Inches 9' If unit Is Installed where there Is an exhaust San, sufficient ventilation must be provided to prevent the exhaust fan from creating a negative pressure In the room, Combustion air openings must not be restricted In any manner. CONSULT LOCAL CODES FOR SPECIAL REQUIREMENTS. Air openings In furnace casing front; return air grilles, and warm air registers must not be obstructed, ' VENTING GENERAL INFORMATION The furnace must be vented in accordance with these instructions, ANSI 721.47-1993 /CAN /CGA- 2.3493 or latest edition Venting Tables and the "National Fuel Gas Code" (NFPA No. 54.1992, ANSI 7223.1 -1992 and requirements or codes of the local utility or other authority having jurisdiction, (_A WARNING I DEVICES ATTACHED TO THE FLUE OR VENT FOR THE PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN THE DESIGN CERTIFICATION OF THIS FURNACE. WE, THE MANUFACTURER, CANNOT AND WILL NOT BE RESPONSIBLE FOR INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND /OR UNCERTIFIED DEVICES, ACCESSORIES OR COMPONENTS. DRAFT INDUCER IMPORTANT: Vent pipe attaching holes must be pre-drilled In draft Inducer collar to prevent plastic material from cracking. Orlll 6 diameter holes through vent pipe and collar and use NO screws to attach. See Figure 9. 12 FIGURE 9 ATTACHING TO DRAFT INDUCER COLLAR VENT PIPE PRE•t7RILL ATTACHING HOLES DRAFT INDUCER FURNACE CATEGORY INFORMATION This furnace is shipped as n Category 1 typo Induced draft furnace. A Catogory 1 furnaco operates with a nonposltivo vont pressuro and has a vont gas temperaturo al least 140°F abovo tho dew point of tho vont gases. A Catogory 1 typo may bo o draft hood oqulppod furnaco or havo a fan aseietod combustion system ( Induced draft). Tho Inducor is usod to pull flue products through tho combustion chambor and as Choy leave tho fumoce, most of tho onorgy has boon dieslpatod. Tho buoyant otfoot of tho fluo gases provldoe venting to tho outdoors. During the off cycle, the Inducor Is off and there is very little flow through tho vent, cooling tho vent. During tho on cycle there Is no dilution airflow,'ae with a draft hood type furnace, Although the vent heats up rapidly without dilution air, the flue products contain more water vapor, which results In a higher dew point temperature. It Is most irnportant that you follow the guidelines In these instructions to prevent the possible formation of condensation In the venting system. As a Category I furnace It may be vented vertically with type 13.1 vent pipe and also may be common vented, as described in these Instructions. IMPORTANT APPLICATION NOTES When the furnace is used as a replacement, the existing vont system should be Inspectod to assure that thorn aro no obstructions, blockage, or any signs of corroslon. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED, VENT PIPE MAY BE TYPE "B•1," EITHER RIGID OR SUITABLE FLEXIBLE CONSTRUCTION THAT CARRIES A U.L. LISTING. COMMON VENTING IS ALLOWED WITH VERTICAL 0.1 VENT SYSTEMS, AND LINED MASONRY CHIMNEYS. FOLLOW THE AGNGAMA VENTING TABLES FOR PROPER INSTALLATION PRACTICES. SINGLE WALL VENT CONNECTORS TO "B•1 VENT OR MASONRY CHIMNEYS" MAY BE USED UNDER THE GUIDELINES OF THE AGNGAMA VENTING TABLES. The entire length of the vent connector shall be readily accessible for Inspection, cleaning and replacement, 0 "B -1 "'VERTICAL VENTING Type "B -1" vents must be installed in accordance with the terms of their listings and the vent manufacturer's instructions. "B -1" vents must be supported and spaced in accordance with their listings and the manufacturer's instructions. All vents must be supported to maintain their minimum clearances from combustible material. VCfiTICAL VENTING WPM put 50K 100K 125K Categorized Furnace Vent Size Required_ '4' '4' 'NOTE: All furnaces have a 3' vent connection as shipped from the factory. A 3" 10 4" vont transition is required on all but the 50,000 STUN models when vertically vented or common vented with metal vent pipes, THE VENT TRANSITION CONNECTION MUST BE MADE AT THE FURNACE VENT EXIT. It must originate with an adaptor if roquirod, at tho turnaco flue collar and tarminato oithor In a Hated cap or roof assembly. Whon common venting, the vont connector size may dttfor from tho abovo diamotoro doponding on application, Soo ANSI 221.47. 1993/CAN/CGA.2.34493 or latost edition tables. VERTICAL VENT SYSTEMS; 1. A gas vont shall terminate abovo the roof surface with a listed cap or listed roof assembly. Gas vents 12 inches in size or smaller with listed caps shall bo permitted to be terminated In accordance with Figure 10, provided they aro at least 8 foot from a vortical wall or similar obstruction, All other gas vents shall terminate not less than 2 feet above the highest point where they peas through the roof and at least 2 feet higher than any portion of a building within 10 feet. 2. A type B gas vent ahall terminate at least 5 feet In vertical height above the highest connected equipment draft hood or flue collar. 3. Must rise %" per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or dips. Supports at 4 foot intervals and at all elbows are recommended. 4. The vent connector must be mechanically fastened to the outlet collar of the furnace with at least (2) sheet metal screws except vent FIGURE 10 TYPICAL VENTING WITH "8-1" VENT LISTED CAP., HIM, DISCHARGE OPENING LIStEO GAS vENt 12 A00r PiICH t X/12 'H' .. MINIMUM ALLOWAOLE HCIGHt raOH ROOF 10 0tSCHARGE OPE_NiNG NOM PTIO. 1111115/A11111 NIIIII111011111111111A MililliMMIII ,1 � .11.11FAMP1111111 - 11111111111111 rot 10 6 I2. oV • 6 12 t0 12. .. ov 1 t0 0/I2 0v. 1 ' ' /12 �.I74:LUt111U11114t tIIIIIILJLL: t tin. 1' t 111111111'i7I..t7,ipalls LIFE 111111rIIi.1FLIItibsrrzt Ili =am La If tab, rriFis•1111ii71111111111 .vLiGT/FiI' R 4:1111.1INIIIIh•3» 01 20/12_•0 21/12 connectors that aro B•1 material, Those shall bo assembled In accordance with the manufacturer's Instructions. Soo Figure 9. NOTE: Refer to tho ANSI 221.47.1993/ CAN/CGA-2,3-M93 or latest edition venting tables for venting category 1 furnaces. Single appliance venting of a fan assisted furnace Into a tile-lined masonry chimney Its prohibited. The chimney must be lined with either Type B vent or with a listed, single wall, metal lining system, Reference ANSI Z21.47.1993/CAN/CGA•2.3•M93 or latest edition vent tables. Soo Figure 11 for typical 5•1 vent chase. /1 WARNINQ - DO NOT CONNECT THIS FURNACE TO A CHIMNEY USED TO VENT A SOLID FUEL APPLIANCE (WOOD OR COAL). VENTING WITH A SOLID FUEL APPLIANCE CAN LEAD TO IMPROPER FUNCTIONING OF THE UNIT, AND DUE TO SOOTING, THE POSSIBILITY OF FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. HORIZONTAL VENTING IMPORTANT: IT IS RHEEM'S POSITION NOW THAT Ur& INSTALLATIONS OF MIA IMPIPE USED IN A CATEGORY 111 VENT APPLICATION, INCLUDING SELKIRK'S SLLVENTiM 11 HTPV PRODUCT, SHOULD Q A IMMEDIATELY, TJERNLUND POWER VENTER This gas fired furnace Is AGA and CGA certified for use with the Tjernlund Model GPAK•1TR Power Venter when Installed In accordance with the manufacturer's Installation instructions. The vent pipe Is to be double wall construction with a maximum of 20 foot and a minimum length of 10 feet and no more than three (3) 909 elbows. Important: 11 should be noted that common venting with another appliance is not an option when using the Tjernlund GPAK•1TR, The use of any other type Of power vent system Is not approved or recommended by the rnanufacturer, 13 FIGURE 11 DEDICATED VENTING THROUGH CHIMNEY WITH "8•1" VENT T" YIN. CtLAkMCE VDIT CAP r Q" MIM IT _11 YtMT A t tt* EXISTING VENT SYSTEMS IMPORTANT RETROFIT VENTING INSTRUCTIONS If this lurnaco is a replacoment Installation, ALWAYS INSPECT the existing vont system to bo suro thorn aro no obstructions, blockages, or signs of corrosion. Whon tho existing fumaco Is romovod from a voting system sorving other appliances, the venting Is Ilkoly to be too largo to property vont the remaining attached appliances, The following stops shall bo followed with oath appliance that remains connected to the common venting system, while the other appliances that remain connected to tho common venting systems aro not in operation. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER ' MUST BE USED. 1, Seal any unused openings in the common venting system, 2. Visually Inspect the venting system for proper size and horizontal pitch and determine that there is no blockage, restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition, 14 3. Insofar as Is practical, close all building doors, windows and all doors between the space whore the appliances remaining connected to the common venting system are located, Turn on clothes dryers and any appliance not connected to the common venting system, Turn on any exhaust fans, such as range hoods and bathroom oxhausts, so they will oporato at maximum speed. Do not oporato a summer exhaust tan. Close fireplace dampers, 4. Foilow the lighting Instructions. Place the appliance being inspected Into operation. Adjust the thermostat so the appliance will oporato continuously. S. Test for spillage at the draft hood relief opening alter 8 minutes of main burner operation, Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. 8. After It has been determined that each appliance that remains connected to the common venting system properly vents (when tested as outlined above) return doors, windows, exhaust lane, fireplace dampers and any other gas•burning applianco to their previous conditions of use. 7, If Improper venting Is observed during any of tho above tests, the common venting system must be remixed. Rotor 10 appendix G In the National Fuel Gas Code ANSI Z223.1 1988 or the ANSI 221.47. 1993/CAN/CGA.2.3.M93 or latest edition venting tables for category 1 furnaces. GAS SUPPLY AND PIPING GAS SUPPLY J A WARNING THIS FURNACE IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVER- SION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANU- FACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. See the conversion kit index supplied with the furnace. This index Identifies the proper LP Gas Conversion Kit required for each particular furnace. IMPORTANT: My additions, changes or conversions required for the furnace to satisfactorily meet the application should be mode by a qualified installer, service agency or the gas supplier, using factory- specified or approved parts. IMPORTANT; Connect this furnace only to gas supplied by a commercial utility, IMPORTANT; A U.L. recognized fuel gas and CO detector(s) are recommended In all applications, and their installation should be In accordance with the detector manufacturer's recommendations and /or local laws, rules, regulations or customs. GAS PIPING Install the gas piping according to all local codes and reguiationa of the utility company. 11 possible, run a separate gas supply line directly from the meter to the furnace, Consult the local gas company for the location of the manual main shutoff valve. The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the com- bination gas valve on the furnace. Refer to Table 2 for the recom- mended pipe size for natural gas and Table 3 for LP gas pipe sizes, FIGURE 12 GAS PIPING INSTALLATION UPFLOW & DOWNFLOW MANUAL GAS VALVE UNION 4tO5FELT ABOVE FLOOfl FIEOV BY SOME UTILITIES GAS VALVE' — IGNITION OF PILOT r-- 4TOSPEET ABOVE FLOOR REO'D BY SOME UTI IE8 — DRIP LEG BUBNf:f1S HORIZONTAL MANUAL GAS VALVE DUCT MANIFOLD DRIP LEO J OURNERO' MANI'OLO IGNmoN OP PILOT GAS VALVE IMPORTANT; It is permissible to run flexible gas connector inside the unit to a piece of black pipe. Install a ground point union Inside the cabinet to easily remove the control valve assembly. Install a manual shut -off valve In the gas line outside the furnace casing. The valve should be readily accessible to turn the gas supply on or off. Install a drip leg In the gas supply Tine as close to the tumace as possible. Always use a pipe compound resistant to the action of liquefied petroleum gases on all threaded connections. IMPORTANT; When making gas pipe connections, use a back -up wrench to prevent any twisting of the control assembly and gas valve, Any strains on the gas valve can change the position of the gas orifices In the burners. This can cause erratic furnace operation. IMPORTANT; ENSURE that the fumace gas control valve not be subjected to high gas line supply pressures, DISCONNECT the furnace and its individual shut-off valve from the gas supply piping during any pressure testing that exceeds 1/2 p.s.i.g. (3.48 kPa), 15 GAS PRESSURE Natural gas supply pressure should be 5" to 7' w.c. LP gas supply pressure should be 11" to 14" w.c. This pressure must be maintained with all other gas -fired appliances in operation. Never exceed a maximum gas supply pressure of 14" w.c. with any fuel. The minimum supply pressure to the gas valve for proper furnace input adjustments is 5" w c. tor natural gas. howev,yr 6" to 7" is recommended. The minimum supply pressure is 11" w.c. tor LP gas. 1:4WARNINGJ NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER. NEVER USE MATCHES, FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE. FAILURE TO FOLLOW THIS WARNING CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. To chock for gas leakage, use an approved chlorlde•lreo soap and water solution, an electronic combustible gas detector (see Figure 13), or other approved method, FIGURE 13 ELECTRONIC COMBUSTIBLE GAS DETECTOR c. t clan fir • 16 FIGURE 14 LP KIT CONTENTS ''rs;A t jwk. 1ps;r,trc 144 0 ,stfritACt Itkr1 C� i/ . ,• ; �:.. 4, Itkat . 1 2'13691 '-.... .0..t FIGURE 15 HOSE CONNECTION TO LINE PRESSURE TAP • LP CONVERSION The valve can be converted to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with fhe conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 14. NOTE: Order the correct LP conversion kit from the furnace manufacturer. Purnace conversion to LP gas must be performed by a qualified technician. To change orifice spuds for either conversion to LP or for elevation: 1, Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble In reverse order. Consult the tables at right if there is any question concerning orifice sizing. 4. Tum the gas supply back on and check for proper operation and manifold pressure, 5. Attach the notice label alerting the next service technician that the furnace has been converted to LP gas, NOx MODELS When converting furnaces equipped with NOx Insorts to LP gas, remove the NOx insert assemblies. Steps for removal are listed below: 1. Tum off all electrical power and the gas supply to the furnace. 2. Remove the burner door from the furnace. 3. Remove the Igniter assembly handle with oars, 4, Remove the two screws attaching the NOx insert retainer brackets to the center panel. Pull the retainer rod. S, Put the two screws back into the holes In the center panel, 8. Re•lnstall the igniter and burner assemblies, 7. Replace burner door, (( 8, Turn on electrical power and gas �-` supply to the unit. ORIFICE SIZING .RT RACING PLATE INPUT BTU/HR ELEVATION 8.000 F7. AND ABOVE 0 TO 7,999 FT. —1 NATURAL GAS HEATING VALUE es 1.000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 3.5' W.C. 50.000 42 43 75,000 42 43 100.000 42 43 125.000 42 43 L.P. GAS HEATING VALUE CO 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE G 10" W.C. 50,000 54 55 75.000 54 55 100,000 54 55 125,000 54 55 ORIFICE SIZING CHART (CANADA) RATING PLATE INPUT ETU/HR ELEVATION 0 TO 1,000 FT. - 2,000 FT, TO 4,600 FT. NATURAL. GAS HEATING VALUE 0 1,000 OTU/FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5• W,C. 60,000 42 43 78,000 42 43 1 00,000 42 43 125,000 42_ HEATING VALUE 2,475 OTWFT', MANIFOLD PRESSURE 43 SPECIFIC GRAVITY 1.62) 0 10' W.C. L.P. GAS 60,000 64 55 76,000 , 64 66 100,000 54 65 .126,000 64 66 17 18 13 o§ .t e W SETTING GAS PRESSURE The maximum gas supply pressure to the furnace should be T' w.c. natural gas, or 14" w.c. LP gas. The minimum supply gas pressure to the gas valve should be 5" w.c. natural gas or 11" w.c. LP gas. A properly calibrated U -Tube manometer is required for accurate gas pressure measurements. Supply Gas Pressure Measurement. A line pressure tap is on the input side of the gas valve, 1. With gas shut off to the furnace at the manual gas valve outside the unit, remove the Input pressure tap plug, 2. Connect a U -Tube manometer 10 the pressure lap. See Figure 15. 3. Turn on the gas supply and operate the furnace and all other gas -fired units on the same gas line as the furnace. 4. Note or adjust the line gas pressure to give: A. 5" • 7" w.c. for natural gas. 13. 11" • 14" w.c. for LP gas. 5. Shut off the gas at the manual gas valve and remove the U•Tube manometer. 6, Replace the pressure tap plug before turning on the gas, TABLE 2 NATURAL GAS PIPE CAPACITY TABLE (CU. FT. /HR.) Capacity of gas pipe of dnoronl diameters and lengths in cu. n, per hr, wish pressure drop of 0.3 in. and specific gamy of 000 (natural gasy MA length of Plpe, feel Ilia hncf u 1 0 30 40 60 0 10 314 276 100 152 130 115 105 1 620 350 255 245 215 195 1.1/4 1,050 730 590 000 440 400 1.1 1 11C•90 7 070 li 96 90 160 170 370 31,0 630 pipe een data stint the pipo We which wil provide Its mir rts�ir,rn milulfod fa gal Input reUn0 o1 the fume. 0y lornwrla 00TiMIT3) oul pot our may be Cu. Fl Per 1k, lioguked • Kali V The gas Input of tut Waal is masked on the furnace rating plate. The heating *ream of tho gas (11TU/FT3) determined by consulting tvs beat natural pas wiry a the LP gas supplier, 18 If the supply gas line pressure is above these ranges, install an in -line gas regulator to the furnace for natural gas units. With LP gas, have the LP supplier reduce the line pressure at the regulator. If supply gas line pressure is below these ranges, either remove any restrictions in the gas supply piping or enlarge the gas pipe. See Tables 2 and 3. With LP gas, have the LP supplier adjust the line pressure at the regulator. TABLE 3 LP GAS PIPE CAPACITY TABLE (CU. OT./HR.) Maximum capacity of pipe in thousands of UTU per hour of undiluted liquefied petroleum gases (al 11 Inches water column inlet pressure), (Based on a Pressure Drop of 0.6 Inch Water Column) Nominal Iron Pips SI :o, Inchon 10 Length 01 Pips, Foal 1/2 3/4 1 1.1/4 1.1/2 2 275 567 1,071 2,205 3,307 0,221 20 189 393 732 1,496 2,299 4,331 30 152 315 590 1,212 1,858 3,465 40 129 267 504 1.039 1,559 2,992 50 114 237 448 913 1,417 2,646 60 70 10 90 100 125 150 103 96 217 196 409 378 834 771 1.275 1,181 2,394 2,205 89 83 182 173 102 146 132 346 322 307 275 252 724 677 630 567 611 1,086 1,023 976 866 787 2,047 1,921 1,811 1,608 1,496 78 69 63 Example (LP): Input STU requirement of unit. 150,000 Equivalent length of pipe, 60 h. = 3/4' IPS required. r) , ELECTRICAL WIRING IA WARNING I TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST HE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS WARNING�i THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE TO DO 80 CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are Iistod on the furnace rating plate. Use a soparato fused branch electrical circuit containing a properly sized fuso or circuit breaker. Run this circuit directly from tho main switch box to an electrical disconnect which must bo roadily accossibto and locatod within sight of tho fumaco. Connect from the dlsconnoct to tho junction box on tho loft lido of the furnaco, Inside the control compartment. See approprlato wiring diagram. NOTE: The electrical junction box Inside the furnaco control compartment may be relocated to the right side if necessary. A knockout is provided. NOTE: L1 (hot) and L2 (neutral) polarity must be obsorved when making field connections to the furnace. The Ignition control on electric ignition models will not sense flame if L1 and L2 are reversed. installation of the electric supply line should be in accordance with the National Electrlo Code ANSI /NFPA No. 70, latest edition, or Canadian Electrical Code Part 1 • GSA Standard C22.1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY 16$2 THERMOSTAT Tho room thermoatat must bo compatible with tho Integrated furnace control on the furnace. All thormostata available from the furnace manufacturer's Parts Department are accoptablo. Gonorally, all thormostale that aro not of tho "current robbing" typo aro compatlblo with tho intogratod furnace control wo uoo. NOTICE: An Isolation relay can bo addod to provont any compatibility probloms that may occur, Uso a single. polo, einglo•throw rolay with a 24.volt AC coil, Tho contacts should bo rated for .6 amps minimum at 24 volts, Soo Figure 16. Install the room thormostat In accordance with tho inatruction shoot In the box with the thermostat. Run the thermostat lead wiree Inside the control compartment. Connect the thermostat ae shown on the wiring diagram. NOTE: "Y" must be connectod to tho Integrated Furnace Control. Novor Install the thermostat on an outsido wall or whoro it will be influenced by drafts, concoatod hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, tolovision, radios or alr streams from rogistors. Refer to the Instructions packed with tho thermostat for boat anticipator adjustment or solution or eoo bolow. HEAT ANTICIPATOR SETTINGS For adjusting tho thormostat heat anticipator trotting; (a) add tho current draw of the various components in the eyatom or (b) measure the current flow on eilhor tho R or W thermostat circuit and set the thermostat heat anticipator according to tho current flow measured, The "nominal" setting for this control Is 0.15 A. FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS 1 1 3,0 I 2.5 2,0 SOLID COPPER WIRE • AWO. 16 16 16 14 12 10 14 12 12 16 14 12 10 12 12 10 10 10 50 100 150 200 Length of Run -• Feet (1) 250 300 'D The total wire length is the distance from the fumace to the thermostat and back to the furnace. NOTE: Do not use 24 volt control wiring smaller than No. 20, 19 et • FIGURE 17 LINE VOLTAGE CONNECTIONS UTEC 1012.922 CONTROL BOARD LI 0 0 0 NEUTRALS XFPIR £AC p rn 103 , -„,, • , 1. •, FIELD INSTALLED OPTION ACCESSORIES ELECTRONIC AIR CLEANER 1, Electronic air cleaner line voltage power can be supplied from the screw terminal "EAC" and a line voltage neutral screw terminal on the control board, See Figure 17. This will power the electronic air cleaner whenever the circulating air blower is in operation. HUMIDIFIER 2. Humidifier lino voltage power can be supplied from screw terminal HUM" to a line voltage neutral screw terminal on the control board. Soo Figure 17. This will power the humidifier whenever the burner is on and the circulating air blower Is operating In tho heating mods. NOTE: Maximum current —1.0 amps for each option. • �D HOTSURFACE IGNITION LIGHTING INSTRUCTIONS This appliance is equipped with a hot surface ignition device. This device lights the main burners each time the room thermostat (closes) calls for heat. See lighting instructions on the furnace, TO START FURNACE A WARNING 1. BE SURE THAT THE MANUAL GAS CONTROL HAS BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES. DO NOT ATTEMPT TO MANUALLY LIGHT THE MAIN BURNERS. FAILURE TO FOLLOW THIS WARNING CAN CAUSE A FIRE OR AN EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 2. Set the room thermostat to the lowest setting, 3. Turn the gas control knob to the "On" position, or move the gas control lever to the On position. 4. Replace the control access door. 5. Turn on the electrical power. 6. Sot the room thermostat to a point above room temperature to Tight tho main burners. After the burners are III, sot room thermostat to a desired temperature. TO SHUT DOWN FURNACE 1, Sot tho room thermostat to Its lowest setting. 2. Shut off the gas to main burners by turning tho gas control knob to the "Off' position, or by depressing the gas control lever and moving it to the "Oft" position. I o WARNING SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, SEQUENCE OF OPERATION UTEC Integrated Control with Hot Surface Ignition. 1. Each time the thermostat contacts close, the induced draft blower (inducer) begins a prepurge cycle. 2. The air proving negative pressure switch(es) closes. 3 20 seconds after the pressure switch(es) close, the hot surface igniter heats for 5 seconds to full temperature. The induced draft blower operates for the complete heating cycle. 4. After the 5- second igniter warm up, the gas valve opens for a 8-second trial for ignition. 5. The igniter lights the gas burners and stays energized for the first 7 seconds after the gas valve opens. 6. 7 seconds after the gas valve opens the remote flame sensor must prove flame Ignition for one second using the process of flame rectification. It the burners don't light, the system goes through another ignition sequence. It does this up to four Limos. 7, The main blower starts ramping up approximately 12 seconds after the gas valve opens. 8. When the thermostat cycle ends, the gas valve closes, the burners go out, the Induced draft blower runs for o 5• second post-purge, and tho negative pressure switch(es) open. 9. The main blower continuos until timed off by tho setting on the Integrated furnace control board. S� ance if the system doesn't light or doesn't sense flame: 1. On a call for heat, the control runs the inducer for 20 seconds to prepurge. 2. After the 20- second prepurge, the hot surface igniter heats for 5 seconds. The inducer continues to run. 3. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. The inducer continues and the igniter stays energized. 4, The igniter heats for 5 seconds. After 5 seconds, the gas valve opens for 8 seconds. If no flame is sensed, it closes the gas valve, the igniter de-energizes, the Inducer runs for 30 seconds more before the next ignition trial, 5. If flame is not sensed during the eighth second after the gas valve opens the second time, the gas valve closes, and the igniter de- energizes. Both the Inducer and main blower operate for 180 seconds after the second trial. 6. 11 repeats this process up to four limos. At the end of the last try, the Inducer stops Immediately. The system is In "soft" lock out. 7, To reset the lock out, make and break power at the unit disconnect switch for 5 to 10 seconds. It than goes through another sot of trials for ignition. • SETTING BLOWER TIMINGS NOTE: It is not permissible to use this furnace in twinning applications. IMPOI4TANT: This furnace may not be used in by pass zoning applications. The ICM motor in this furnace is programmed to operate over a wide range of static pressures (0.1.0.8 IWC static) with an essentially constant level 01 air flow. The air flow required for a given cooling application is selected by utilizing the appropriate dip switch on the furnace integrated control board. For heating, the temperature rise of the unit is selected by dip switch settings as well. Wiring schemes for the thermostat and fossil fuel kit are Identical to those used with other (- )GDG /(- )GPH /(•)OLH furnaces. s FIGURE 10 The furnace integrated control was designed specifically for use with the ICM motor, On the control, there are two banks of dip switches. The bank with two switches controls the heating blower off delay in a similar fashion to the 1012.920 boards used in other (- )GDG /(- )GPH /( -)GLH furnaces. The other dip switch bank contains eight switches as shown in Figure 18. These eight switches define the operation of the ICM motor. The switches are actually broken down into four dip switch pairs. Switches 1 and 2 act as a pair as do switches 3 and 4, 5 and 6, 7 and 8. Each dip switch pair has a total of four possible selections corresponding to A, B, C and D as shown in Figure 19. FIGURE 18 1 2 3 L D 6 7 8 oN 100000000 OFF OFF o aJ ON OFF OFF ON ON ON nt; 00 22 0 I, • The assignments of the switch pairs are shown in Table 4. Pins 1 and 2 regulate the airflow in the heating mode. Likewise, pins 5 and 6 regulate the airflow in cooling mode. Pins 7 and 8 allow for fine tuning of the cooling airflow and pins 3 and 4 are used to adjust the cooling off delay. COOLING AIRFLOW This furnace is programmed to provide cooling airflow of 1 1/2, 2, 2 1/2 , and 3 tons in the (- )GPH /LH -07 units and 3, 3 1/2 , 4 and 5 tons in the (•)GPH /LH -12 unit. As shown in Table 6, this airflow is selected by properly setting switches 5 and 6, Table 4 shows which setting will be necessary for switches 5 and 6 in order to obtain the desire airflow, The switch setting corresponding to selections A, 8, C, and D are shown In Figure 19. Occasionally, the field installer may wish to make adjustments to the cooling airflow listed in Table 5. This can be done by using switches 7 and 8. Switches 7 and 8 allow the selected cooling air flow to be increased or decreased by 10% as shown in Table 6. The minimum air flow possible is approximately 600 sCFM. NOT The air flow adjustments in Table 6 apply to cooling mode only, Switches 7 and 8 cannot adjust the heating air flow. CONTINUOUS FAN When In fan only mode, the furnace will provide approximately 600 sCFM of air flow. TABLE 4 Switches Function 1 & 2 Healin • Air Flow 3 & 4 Cooling Off Dolny 8 & 0 Coolin 4 Alt Flow 7 & 0 Cooling Adjust TABLE 6. COOLING AIR FLOW (SWITCHES 6 & 6) HEATING AIR FLOW Since the air flow provided by the ICM motor is essentially constant over the range of .1 to .8 IWC static, the temperature rise across the unit may also be adjusted. The installer is given the option of three air flow options in heating mode as shown in Table 7. Switches 1 and 2 regulate the heating mode air flow. It must be Holed that ttie temperatures listed in Table 7 are design temperatures. Your installation may vary from these designed temperatures and must be checked upon installation. If the temperature rise falls outside the furnace listed rise range, select another heating air flow which will allow for operation within the rise range, Switch Selection (•)GPH/LH -07 Air Flow (•)QPH/LH•12 Air Flow (•)GPH/t.H•05 Air Flow (•)©PH/LH•10 Air Flow A 1200 2000 1200 2000 8 1000 1600 1000 1800 C 800 1400 800 1400 D 600 1200 600 1200 TABLE 6. AIR FLOW ADJUSTMENT SWITCHES 7 & 6 Switch Selection 111111113111111111 Air Flow Ad ustment No Ad ustment • +10% Mid•Rise •10% D No Adjustment TABLE 7. HEATING AIR FLOW SELECTIONS SWITCHES 1 & 2 Switch Selection Temperature Rise °F Mid•Rise 8 Mid•Rise Mid -Rise --10 °F p Mid-Rise + 10 °F 23 w MOTOR START UP AND SHUT DOWN The ICM motor is programmed to provide a "soft" start and stop. On a call for heat or cool, the motor will gradually tanip up to the field selected blower speed. This eliminates the sudden rush of air normalcy associated with a PSC motor. Once the thermostat is satisfied, the motor will gradually ramp down as well. HEATING BLOWER OFF DELAY The heating blower off delay is controlled by the dip switch bank containing 2 switches. These switches have the same adjustment settings as the normal UTEC Integrated Furnace Control used in the 80+ product line, TABLE 8. COOLING BLOWER OFF DELAY SWITCHES 3 & 4 Switch Selection Cooling Slower Off Delay A 45 Seconds 30 Seconds C 60 Seconds 0 0 Seconds • MOTOR STATUS LIGHT The integrated furnace control comes equipped with an additional light that indicates motor status. The furnace control continually monitors the rpm of the ICM motor and if the motor is operating within specified limits, the light will remain on. If the motor is operating outside the specified limits, • the light will flash. If the motor should fail, the integrated control will verify that the motor is not turning within 15 seconds, After verification, the control will go into soft lock out however, the control will continue to attempt to start the motor for 2 minutes. If the motor starts during this time period, the control will recover and continue normal operation. If the motor does not start, the control will discontinue trying to start the motor and will try again In one hour. During the soft lockout, the motor status light will flash. ICM MOTOR FIELD SETTINGS EXAMPLE Situation A furnace with an input 75,000 Stu/hr is to provide 1000 CFM of cooling air flow. A 60 second cooling blower off delay is desired. The heating flow is to be adjusted to mid-rise + 10 °F. Solution Consult the quick reference chart. The heating air flow chart shows that mid - rise + 10 °F can be obtained by placing switches 1 and 2 in the ON position. The cooling off delay chart shows that a 60 second cooling blower off delay is obtained by setting switch 3 to the OFF position and switch 4 to the ON position. The cooling airflow table shows that for a furnace with 75,000 Btu/hr input, a cooling air flow of 1000 CFM can be obtained by setting switch 5 to ON and switch 6 to OFF. Switches 7 and 8 can either bosh be On or both OFF because no cooling air flow adjustment is required. If an adjustment to the cooling air flow Is desired, It can be adjusted upward or downward by 10% as shown on the table for switches 7 and 8. ADJUSTING OR CHECKING FURNACE INPUT The maximum gas supply pressure to the furnace should be T W.C. for natural gas. The minimum gas supply pressure for purposes of input adjustment to the furnace should be 5" W.C. A properly calibrated manometer or gauge Is required for accurate gas pressure readings. The manifold pressure should be set at 3.5" W.C. for natural gas. Only small variations in the gas flow should be made by means of the pressure regulator adjustment. In no case should the final manifold pressure vary more than plus or minus 0.3" W.C. from the above specified pressures. TABLE 9 To adjust the pressure regulator: 1. Remove the regulator cap. 2. Turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. 3. Replace the regulator cap securely. METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATINO OF FURNACES EQUIPPED FOR NATURAL OR LP OAS INPUT BTUMR METER SIZE CU. FT. 111M11111111M111111MNI MIN. HEATING EWER : i 12 VALUE SEC, 00 IliIflIiflFiF ©1I OF OAS BTU PER CU. FT. i . EMERICIDIFIRECHIR 12 30 13 flii f LIIIMTIII 00 30 F 80,000 ONE TEN 1 10 78,000 ONE 100,000 ONE llfl : 128,000 ONE mnrnnrnn Input BTU /HR m This In 8oconds (for 1 cu,ft.) of Gas Hoatin Value of Gas (BTU /Ft,) x 3600 ICM MOTOR QUICK REFERENCE ,I' /Po Switches 7 & 8 Switches 1 & 2 switch 2 Temperature Rise °F 1 OFF OFF Mid-Rise ON OFF Mid-Rise OFF ON MId•W.o •101 ON ON MWR4. +1"r Heating Air Flow Sw tch Air Flow ±10% Adjustment 7 8 OFF OFF No Adlu ent ON OFF +10% OFF ON 1 ON _ ON _ No Adjustment 1 2 t00 Cooling Off Delay Switch Cooling Blower 3 4 Off Delay OFF OFF ON OFF OFF ON 45 fonds 30 Seconds 60 Seconds ON ON 0 Seconds Switches 3 & 4 3 4 00 S 6 7 Adjust tor cooling air flow only. ;I ; -.S Cooling Air Flow 5w f tch (.)GDC/1„H.07/M6 Ak flow .rflM (•)G DC/4tidgli3 Ak Mk .CVM 5 6 OFF OFF 1200 ON OFF moo 1 OFF ON 800 1400 ON ON , 600 1200 Switches 5 & 6 Furnaces for use on LP gas, the LP gas supply pressure must be set between 11.0" and 14.0" W.C. by means of the tank or branch supply regulators. The furnace manifold pressure should be set at 10" W.C. at the gas control valve. For elevations up to 8,000 feel, rating plate input ratings apply, For high altitudes (elevations 8,000 and over) and for any necessary major changes in the gas flow rate the orifice spud must be changed. To change orifice spuds: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. 4. Turn the gas supply back on and check for proper operation and manifold pressure. Check of input Is important to prevent over tiring of the furnace beyond its dssign•rated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. To check furnace input: 1. Make certain that all other gas appliances are shut off, with the exception of pilot burners. 2. Start the furnace 3, Time the meter to measure the time required to burn one cubic foot of gas. 4. Use Table 0 to determine input rate. 28 ORIFICE SIZNNI .ART RATING PLATE INPUT BTU/HR ELEVATION 0 TO 7.999 FT. 8,000 FT. AND ABOVE NATURAL GAS HEATING VALUE t 1.000 BtUVFT', SPECIFIC GRAVITY 0 62 MANIFOLD PRESSURE it 3.5' W.C. 50.000 42 43 75.000 42 43 100.000 42 43 125,000 42 43 L.P. GAS HEATING VALUE 0 2,475 BTU/PT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 45, 10' W.C. 50,000 54 55 75,000 54 55 100,000 54 55 129,000 64 55 ORIFICE SIZING CHART (CANADA) RAT G PLATE INPUT 0TU/HR ELEVATION 0 701,000 Fr. 2,000 FT. TO 4,800 FT. NATURAL GAS HEATING VALUE 0 1,000 ETU/FT, SPECIFIC GRAVITY O,O2 MANIFOLD PRESSURE 0 3.5' W.C. 50,000 42 43 _+ 75,000 42 43 100,000 42 43 125,000 42 43 �-- LP. GAS HEATING VALUE 0 2,475 ETU/FT, SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10' W.C, 50,000 54 55 75,000 54 55 100,000 .54 65 125,000 04 Isamommonlas 66 • • • FIGURE 22 DOWNFLOW BLOWER REMOVAL TOP PLATE STEP 1 FRONT SCREW t0 DE REMOVED & TOP PLATE LIFTED JACKET SIB WJM STEP 2 REMOVE FLUE PIPE ENCLOSURE AE.66982 -01 SCREW 63.22428 -62 (1) REO'D ENCLOSURE 000A AE 66983 -01 REMOVEESLOWER MOUNTING ECTs SLIDE BLOWER, NOTE: PLUS PIPS BNCLOSUR4 (AE469241) EVEFLAER Mg MUST O BLOWER OVALA 8@ SAFETY FEATURES LIMIT CONTROL The high limit cut.otf is sot at tho factory and cannot bo adjustod. It Is calibrated to provont tho air tomporaturo leaving the furnace from exceeding tho maximum outlot air temperature. If tomporaturo oxcoods tho maximum outlet air tomporature, the limit will shut the fumaco down. Reasons which could cause the outlot tomporaturo to oxcood the range aro failed Indoor blower, dirty filters, etc, FLAME ROLLOUT SAFETY SWITCHES Furnaces aro equipped with flame roil out switches to protect against overtemperature conditions in the control compartment caused by inadequate combustion air supply, in the event of an overtemperature condition, the switch will shut the furnace down, The switch for the DOWNFLOW Is located just above the bumers on the blower divider panel. Switches for the UPFLOW/ HORIZONTAL ONLY HOT 30 SURFACE IGNITION FURNACES aro located on oithor silo of the burner brackots and Just abovo tho burnors on tho biowor divldor panel, If a switch is trippod, it must bo manually rosot. DO NOT jumpor this switch. If this switch should trip, a qualified Inetailor, service agency or the gas supplier ehouid be callod to chock and/or corroct for adequate combustion air supply, If this unit is mounted in a closet, the door must be closed when making this check, A failed Inducer motor would be a cause of Inadequate combustion air, 00 NOT reset the flame rollout switch without taking corrective action to assure that an adequate supply of combustion air Is maintained under all conditions of operation, Replace this switch only with the identical replacement part, L .,RICATION The blower motor and induced draft motor ate prelubricated by the manufacturer and do not require further attention. The motor must be cleaned periodically by a qualified installer, service agency, or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on the motor exterior. And, as suggested elsewhere in these instructions, the air filters should be kept clean because dirty filters can restrict airflow and the motor depends upon sufficient air flowing across and through it to keep from overheating, PRESSURE SWITCH This furnace has a presouro switch for sonsing a blocked vont condition, II Is normally opon and closes whon tho Induced draft blowor starts, Indicating air flow through the combustion chamber. As staled, a blocked vont condition will cause the preseuro switch 10 remain open as will a fallod Inducer, a crack In the pressure switch hose, etc. 1 MEASURING AIR FLOW 1 he importance of rroper alt flow OVer the heal exchanger cannot be over t mphasized. One of the most common causes of heal exchanger failure is c verheating due to Iv.. air flow An air flow table is located Inside the blower ; ...0 n on the TEMPERATURE RISE CHECK To determine if the air flow is correct. triake a temperature rise check. 1. Insert a thermometer in the supply air duct as close to the furnace as possible yet out of a direct line from the heat exchanger. See Figure 20. 2. Insets a thermometer in the return air duct as close to the furnace as possible, 3. Operate the furnace: 4, When the thermometer in the supply air duct stops rising (approximately five minutes), subtract the return air temperature from the supply air temperature. Tho difference is the temperature rim 5, Compare the nloasured temperature rise to the approved temperature rise range listed on the furnace name plate, Soo Figure 21, If the measured temperature riso is above tho approved range, the air flow is too low, Moro air must bo moved by speeding up the blower, by removing restrictions in the duct system, or by adding more supply or return air duct, If the measured temperature rise is below the approved range, the air flow is too much, Use healing speed tap on the integrated control board, Ideally the measured temperature rise should be in the middle of the range: FIGURE 20 TEMPERATURE RISE MEASUREMENT FIGURE 21 FURNACE NAME PLATE AIR CONDITIONIIIO DIVISION FORT St111-114 ARKAN$110 fI ACT YPRNT OR NA AIRAF Y Y IN IXilLOWa CONNT1 CTAD ON 6I A�LIr1nAN Fd:F4. O;11IY,401tx. Mt, MA% TQTAI. UUV1 6, 0 mai MAXIMUM ot,TR CURRANT PRGTI;CTION 1I AAWI;RIOL %t1 ►t1Pt, NO. SINIAL NYM#P.R tllPt-`T NW/UK. 70, Pau I4Mu liginlog a20 At LIMIT SEII1 O Yst *A VA Wal1,.•U•l*l IA IONAC$ fi.Aw WAilitIff IDMOWS 11144*GliD MUMPS RAITTla4riamst ass or 45 •F. TO Ws, LIT #'1AnCPRt Silt Igo WAR . 12 Puma we. 11 -7 . oe thaws w.c, 1i-7 DLLs LS A CATFGARY IN 'ARCM AIR t'URNACA AIR FAR cobo l;STJQN DC50702 P 1094 0000 WNW RIVWMN 4A TURN. OAS 70 •F MOTOR MUV.11.?. Ira WIffii USING MOOR AIR FAR COMM-110N. NAT, LP, 1' 14YfC. 1' 11'W.c, a.t+' t4'w,r. TOILS 1S A CATI IGARY IV INN txp DIRACT VIN r FORM AIR YLIUtACf WOWS IR MNO OITWOOR 29 • , MAINTENANCE (A WARNING) DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR • DEATH. FILTERS Keep the air filters clean at all times, Vacuum dirt from filter, wash with detergent and water, air dry thoroughly and reinstall. 1. 17x4 "'50,000 btuh unit requires removal of 3h" segment of filter and frame to get proper width for a bottom filter. 2, 21 "- 100,000 btuh unit requires removal of 344" segment of filter and frame to get proper width for a side filter. 3.2414 %125,000 btuh unit requires removal of 7" segment of filter and frame to get proper width for a side filter, FIGURE 23 RESIZING FILTERS & FRAME REMOVE SEGMENT 10 SIZE AS R 0UIfiED TABLE 10 FILTER SIZES UPFLOW FILTER SIZES FURNACE INPUT BOTTOM SIOE QUANTITY WIDTH STUN SIZE SIZE 111/2' 50 15X'X25' t51PX25' 1 21' 75& 100 19SC'X25' 1SX'X25' 1 241/2' 125 22W X 25' ISIC X 25' 1 OOWNFLOW FILTER SIZES FURNACE INPUT SIZE QUANTITY WIDTH STUN _ 171/,' SO 12' x 20' 2 21' 75&100 12'X20' 2 241E 125 14'X20' 2 UnII Unit Fitter Rod Flltor ppod Sollom SIdo Slid Width IOW 241 r AE.810611402 ?E.S1 003 60,000 171E 1 Cut Off 3'h' M to 76,000 21' 1 Aoki Cut OM 31 /t` 100,000 21' 1 An I1 Cut 0113W 125,000 241E 1 As Is Out Off 31h' 'NOTE: Some fillers must bo resizod to fit certain units and applications. FIGURE 24 BOTTOM RETURN JACKETASSEMPLY NOTE; PACK FLANGE OF 501.10 SOTTOM FRS UNDERNEATH JACKET, EWES AND FRONT FLANGES FR OVER FLANGES ON JACKET. 60LII2 BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY. FILTERS ROD LOCATION 31 r FIGURE 25 FILTER RETAINING RODS (SIDE RETURN) CUt•OUt AND DRILL DEtAIL UPFLOW BRILL (2) 3 /IG` DIA. HOLES JACKET FIL0E141100 SUWPO11t ANGLE .r, MOEN SUPPOfl ANGLE ANGLE JACKET ANGLE DETAIL ROD 4 FILTER SUPPORT ANGLE AESEMOLY ATTACH WITH SHAT MITAL !CRAWS 12 RIOT) FILM ROO SUPPORT ANGLE FILM SUPPORT ANOLI (IIC ANOLI O TAIL) fIL1E11 filtEq ROD 1332 FIGURE 20 DOWNFLOW FILTER INSTALLATION 32 r) IM)'OIITANT• Do not operate the system for extended periods without filters. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and at the supply registers. Any recirculated dust particles will be heated and charred by • contact with the furnace heat exchanger. This residue will soil ceilings, walls, drapes, carpets, and other household articles. 0 SYSTEM OPERATION INFORMATION Advise The Customer 1. Keep the air filters clean. The heating system will operate better, more efficiently and more economically, 2. Arrange the furniture and drapes so that the supply air registers and the return air grilles are unobstructed, 3. Close doors and windows. This will reduce the heating load on the system. 4, Avoid excessive use of kitchen exhaust fans, 8.0o not permit the heat generated by television, lamps or radios to Influence the thermostat operation, 8 Except for the mounting platform, keep all combustible articles throe foot from the furnace and vent system. 7. IMPORTANT: Replace all blower doors and compartment covers after servicing the furnace. Do not operate the unit without all panels and doors securely In place. 8. Proper operation of the system with constant air circulation. ANNUAL INSPECTION The furnace should operate for many years without excessive scale buildup in the flue passageways, however, it is recommended that a qualified Installer, service agency, or the gee supplier actually inspect the flue passagewaya, the vont system and the main and pilot burners for continued cafe operation paying particular attention to deterioration from corrosion or other sources. (A WARNING ! HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXiDE POISONING OR DEATH. THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK. If during inspection the flue passageways and vent system are determined to require cleaning, the following procedures should be followed (by a qualified installer, service agency, or gas supplier): 1. Turn off electrical power to the furnace and set the thermostat lever to the lowest temperature. 2. Shut off the gas supply to the furnace either at the meter or at a manual valve in the supply piping. 3, Remove burner door. On downflow models, the blower door and burner door flange must also be removed. 4, Disconnect gas supply piping from gas valve, 6. Remove screws (4) connecting the burner tray to the center panel. 0. Disconnect wiring to the gas valve. Moko sure to mark all wires disconnected for proper reconnection. 7, Remove burner tray and manifold assembly from the unit, 8. Remove all screws In tho unit top plate, Remove the top plate along with connecting pressure switch from the unit, 0. Remove screws connecting draft inducer to center panel. Also remove wiring to draft inducer at this limo, 10. Remove screws (11) on perimeter of heat exchanger. If hot surface Ignition ie present, remove the connecting screws along with associated wiring at this time, 11. In an upward and forward motion, lift heat exchanger from the unit. s. 1: rsh each heat exchanger tube with water from a hose and blow out with air to remove excessive moisture. If heat exchanger is blocked, especially with soot, and cannot be flushed, it must be replaced. 13. Reassemble (steps 1 through 11 in reverse order. It is recommended that at the beginning of the heating season and approximately midway in the heatino season a visual inspection be made of the main burner flames and pilot flame on standing pilot models for the desired flame appearance by a qualified installer, service agency, or the gas supplier. It Is also recommended that at the beginning of the heating season, the flame sensor on hot surface Ignition models be cleaned with steel wool by a qualified installer, service agency, or the gas supplier. REPLACEMENT PARTS Contract your local distributor for a complete parts list. See enclosed sheet, TROUBLESHOOTING Refer to Figure 27 for determining cause of unit problems. WIRING DIAGRAM Figure 28 Is a complete wiring diagram for the furnace and power sources. 33 FIGURE 27 INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE FOR UTEC 1012.922 (115 VAC IGNITER) WARNING ; 4 0 I N FLASHING MOTOR 'LIGHT ON - GOOD 2.IOTOR FEEDBACK. STAN L 117 FM SWITCH TO AUTO 2. KT TNOMOSTAT 10 CALL FOI NEAT INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE W /ICM MOTOR & MINI IGNITOR HIS VAC MOM) TES 21 IM PAEPISIOE 111 ' • OMNI atd COVEII, tftdt L1aFMM P iVtn Lt0 ON • CHECK UNC VOLTAGE ►OINUI NO • DECK LOW VCLTAM TMAltWOOINDI 1 YES • CK TH.tt FUSE ON tAN GIVEN MICROPROCESSOR STATUS LED ON 110t7I'OK'ttD VtLL FLASH 10 DNOICAtE tVWd►q CtACU11'AIMS TES NO Dept FO11 21 VAC EK N ' V' to 'CON VC • DECK PAESSUK tllt?01.10► IF tK moult SVITCN OtMSMt IOW EON 9 NOL At Steal* A At AMY WILL • DECK FON 112714C 10 /UArtR IOTA . TES REPLACE 1011 NO1011 • clot 'AT A st% tun= 1' F• 11O00N 41 tl AlOtIFGT1UPONALS 0 Lit 111 REPLACE Ord cleat /HEMOSTAT IMINO IIEILACt Stoll OECI OviS2 I° LS OE MtAAME 1717014 mu% �ALr1 dl ONLiti fE b 1 j} ' fAI 1 ON ft it t1N� 4 Vitt WILL 01M7 SLOW) NW O !1C. IF Tt�O O 110Id7� MA1AL AILS 10 IE11It FLAME • CHECK FDA 14VAC AWI0111 14 7ALV7 M D VALVE !f EIIMI(NNAp�ON 7111 11t • LO iO�lI1iifI ft0111 f0 A1l0 /A0N VALVE. `OP'[71 OA" LYL L 01 I ND [VIAINO 19 Vn�� KIM IF OfC100114141‘lan WAIT 21 ItCON01 7411 • Mlt p1 It• A ELg, • {A►N FLPNpEy��g,1 • IF CKat AC qK, Ai V te22 14{�11t M IIT1&L 7001. IF lt0 MAPCO Kt 11171 1.10 1E/ r►FA'EMD11) itgm root i "MpA` SLM2 tt` �MI�P I�UM 1EMIL N so WI • NM IL LtW (t01 OIOE/AOP to NE 1 r AC,WtAINO 4R0N IFC NI A 1 ETTA 10 11$ ICN 04010A TKOVOLESH001D441 007 To 71KCK 1•0T011 FOR rsorgA 0►EAATION TES Na CHECK CM MOTOR EN MliaLt., l i wu1�►MTr {# 71V YES 1UAN TNERNOStar TO OFF OFF Y FLAME OFF YES 101 M01011 STOPS AFTER S SEC, 1 YES ItCootI RLOYEA Knott STOPS AFTER RiVIZI /ISP /10J SECOeOS YES 1R0L 1.Er1i70TINu^ NDtti LF 114C100E1 11410o LGCKOUT WAIT 32 *E$`1 5751EN SECONDS THEN • 74 CONTINUITY OF OA0uN0 pWIIAL NOT I lV 0AA�QUp`1 rHoogn Cplamilm I2�NOR►W AT THE 7119 OK CHCKOU N • CHECK FLAME SENSE C111R NT • Aeon ISMYP EF 173 7.1 CMiS7i Stal IGNITE* 0407. IS�ITE►11'. • CLEPFLAR+E SENSOR WIIN AN STEEL WOOL, • RESTORE POIER TO UNIT. • IF CHECKS ARE OK, REPLACE 11FC1 • ChtCK FOR PROPER TNERN05TAt OPERATION. • RE►g1E ',ALOE17*0 At IFCI VALVE Cf p, RNOSTAi ANO V1114N0 $EP4CE YAL7E • CHECK FOR OPEN LIN11,1 REPLACE 11•71 I 34 EH7$. 1 • CNECX F04 MEN LIAM ] REPLACE IIFCI REPEAT PROCEDURE UNTIL TAOUDLEFREE OPERAIW$ IS OOTAINE0. 92- 22711-14.00 • FITS HEAT ASSISTED LIMIT CNTRL• ONFLOW & HORIZONTAL ONLY CODUECMMA! P•I r • r "I I � eNo 040 044.3 PH, CAVAdS.ii0P 1I,► 44 t4 VAC CMG T• MALC LC PS•3P1• tgVAC INOT SURFACE! W OK OK CCU CCINp i TOR TO 114/1/60 '1 POWER SUPPLY n•i,� II • DISC 1= COMPONENT CODE AUY. (MIT CONTROL (TEMPI GLOWER RELAY C SSOR CONNYACTOR t 1A9CC CR CDT R CII.EAM LR .$ EONS Fuses SEISDR PO - ONO N MOUND N ovR OAS VALVE RELAY C MALL NEAT A�S)STEO 4_IMIT CHTRL N mum HUMIDIFIER RELAY ,..", IAN INDOOR BLOWER MOTOR 2' ION INDUCED DRAFT MOTOR iIGNITOR ELEHENTEI'AT C NTRGNTO FURNACE CHTRL IC LIHIf1I((�CO�gg►TRpOI.L LC NHAA►IINRESETVLlmIT CNTRL MV MAIN VALVE WC NEO.PRESSURE CNTRL PtDS PU CHOKE SH BUTTON SWITCH C RUN CAPACITOR PC TH THERMOSTAT Di/GI TR THERMOSTAT RELAY (GLOWER NOTES: I.IF FACTORY WIRING OF HEATDM3 AND COOLING SPEEDS IS NOT DESIRABLE, REFER TO SPEC.SHEET FOR APPRO• PRIATE SPEEDS, 2.001MIECT UNUSED MOTOR LEADS TO Ml AND M2. 3.MODELS WITH 3 SPEED MOTOR BLUE LEAD IS FOR MEDIUM SPEED NO YELLOW LEAD ON MOTOR. 4,A. UPFLOW & 00WNFLOW MODELS 111 MRLC B. UPFLOW /HORIZONTAL 131 HRLCISI C. HORIZONTAL ONLY MODELS l2) MRLCISI SWITCH) JUNCTION OOx WIRING INFORMATION LINE VOLTAGE -FACTORY STANDARD *FACTORY OPTION -FIELD INSTALLED LOW VOLTAGE -FACTORY STANDARD -FACTORY OPTION -FIELD INSTALLED REPLACEMENT WIRE -MUST BE THE SAME SIZE AND TYPE OF INSULATION, AS ORIGINAL Q05 C HIN.1 WARNING -CABINET MUST BE PERMANENTLY GROUNDED ANO CONFORM TO N.E,C.. AND LOCAL CODES. WIRE COLOR CODE IIK BLACK PR PURPLE BR DROWN R RED BL BLUE W WHITE G GREEN Y YELLOW Q ORANGE WIRING, DIAGRAM UPFLOW,DOWN ►LOW 4 HCRIZONTAt. BLO ER INDUCED ORAF1,GAS FIRED,FORCEU AIR FURNACE, SINGLE STAGE HEAT, SINGLE STAGE COOL, ROGBAS VALVE, H T SURF° CER IGNITIONYWELL BR, BY P, BY 0WD MGR I IOW 12,20.95 90- 24212 -02 ACV 01 /ter �r di Si Heating and 411/0 /ric 12022 98th Avenue NE Kirkland, WA 98034 425/825 -0917 Fax: 425/825.8947 Fax Cover Sheet Date: To: Of: From: Re: Fax: 2 64 REGISTERED AS PROVIDED BY LAW AS COMM CONT SPECIALTY MIST. # EXP. DATE �FCF�IiC'TF =VEg�E�,33DA C3%0l%1987 P P 8 HEATING is A/C INC 19012 98T11 AVE NE KIRKLAND WA '98034 SiSnitw� Issued by DEPARTMENT 0 ` LABOR AND '' D s STRIES p.1 rlw Number of pages Including cover • RECEIVED CITY OF TUKWILA JUNE 12 2000 PERM{T CENTER PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M2000 -08.8 .. DATE: 4- 26 -200Q PROJECT NAME: _ _THE_IUNCTLO _ N -- LOT 6 SITE ADDRESS: 5619 S 150 ST _XL Original Plan Submittal Response to Incomplete Letter #_ Response to Correction Letter # Revision # After Permit Is Issued DE ARTMEN ?S: ing Div sio 4j, Public Works 1 7 Fire Prevention M Planning Division I I, 4-14'' Structural ❑ Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Incomplete ❑ Complete Zj Comments: DUE DATE:, 4- 27 -2(10 Not Applicable ❑ TUES/THURS ROUT G: Please Route Id Structural Review Required REVIEWER'S INITIALS: ENo further Review Required DATE: APPROVALS OR CORRECTIONS: (ten days) DUE DATE 5-25-2000 Approved ❑ Approved with Conditions ❑ Not Approved (attach comments) ❑ REVIEWER'S INITIALS: DATE: O O O ; DUE DATE Approved Approved with Conditions ❑ Not Approved (attach comments) El „_,�,, REVIEWER'S INITIALS: DATE: VitiOUII.POC