HomeMy WebLinkAboutPermit M2000-089 - THE JUNCTION - LOT 11•000 -089
The Junction
Lot 11
5589 S 150 St
City of Tukwila ""1\
(206) 431 -3670
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
MECHANICAL PERMIT
Permit No. M2000 -089
Type: B-MECH
Category: RE'S
Address: 5589 S 150 ST
Location:
Parcel #: 377930 -0110
Contractor License No: PPSHEA *133DA
TENANT
OWNER
CONTACT
CONTRACTOR
THE JUNCTION -LOT 11
5589 S 150 ST, TUKWILA, WA 98188
TRYON CONCEPTS LLC
PO BOX 146, RENTON WA 98057
DON TRYON
14420 SE 84 ST, NEWCASTLE, WA 98059
P P 5 HEATING & A/C INC
12022 98 AV NE, KIRKLAND, WA 98034
Status: ISSUED
Issued: 06/12/2000
Expires: 12/09/2000
Phone:
Phone: 425 -228 -9750
Phone: 425 -255 -6518
Phone: 425 -825 -0917
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Permit Description:
MECHANICAL RELATED. TO A NEW ,SFR INCLUDING
DUCTWORK, HWT & FURNACE.
UMC Edition: 1997
Valuation:
Total Permit Fee:
4,000.00
102.25
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Permit.Center Authorized Signature Date
I herob.y certify that I have read and examined this permit and know the
same tobe true and correct. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not,
The granting, of th'is permit does not presume to give authority to violate
or cancel 'the-provisions of any other state or local 1 aws regulating
construction or the performance of work, 1 am authorized to sign for and
obtain this bui din ppoim4t.
Signature: —' Date
j-t z -cpv
Print Name:__ r�I � ` Title:
This permit shall become null and void if the work is not commenced within
180 days from the date of issuance, or if the work is suspended or
abandoned for a period of 180 days from the last inspection.
ig
•
, •
■ •
•
•
,• • • •
-
•
ress: 5589 S 150 ST
uite:
Tenant THE JUNCTION-LOT 11
type: 8-MECH
Parcel I: 377930-0110
CITY OF TUKWILA
Perii,lt No M2000-089
Status: ISSUED
App 1 led: 04/26/2000
Issued: 06/12/2000
*****************AA******4**********k****A*A**k*********k*** k**********Ak*
permit Conditions
1, No changes will be made to the plans unless approved by the
Engineer and the Tukwila,BuildingOivision. .
2. All permits, inspectiohrOcardii-atidapOoyed plans shall be
., available at the -,fbb:ifte prior tcY, the stet eif any con- .
struction, TheSeidecument:sare tO be maiptainadand avail-
;
: able until fiii0,1-'inPebtivirl '60P14,0fil is Or0q,c1
'.3. All construkitttin,ittbe done in conformanbeWithaWoved
'plans and rikiuireille04-' of the Uniform Buildipg:,.pode(.97
;Edition)'tti amibde.C. UrOfOrm, MechaniOaY ode- (1,997'=irgdYt1pn).,
and Wapd4iiigtio.,St4te,tbergy,COde ,(1997 Edition), -:i.,': . .
. :Val idroyf of Permit.':' The ,issUancel'of a permftior''apprevWof
d , : planWiptopicat,tons corWeomput*tions sha 1 1 not 1.iepon,
'stru'etc4e a permit,f. r, dr ervApproval of, any vibijatiol
of of the provision s of the building code or !:;,f 40,tyi
ot orfditienc# of thi:,Surisdiction-0. No permit presiiii, g
g oluthorit)! to ylolati ar'\cancel .the, prtvlslonsofthls
It 41:::!,
:co 6.1 S h IS: : be V 8 j I'd, ' ;'=, !: %s • , ,4
uired on',,,s(1;,:
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CW:1:4!1)1111$14.=!Ittli41:41r". 7
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CITY OF T UI' 'YILA
Permit Center
6300 Southcenter Boulevard, Suite 100
Tukwila, WA 98188
(206) 431 -3670
Mechanical Permit Application
Application and plans must be complete in order to be accepted for plan review.
Applications will not be accepted through the mail or facsimile.
Project N Tenanp --- /
Value Mechanical Equipment:
Site Address : City State/Zip:
c6
52`1 S, l S± le Kwct4 (..).:*
Tax Parcel Number:
377T30 —a «o
Property Ow b
-'�°�``' IJ C'e, Ptc c a___ C-�
Phone: ( -) O
Qei 221 F7
Street Adcjryessks /� j i6,57 City State/Zip:
��
Fax #: (d 2 e- E2? 7 3
7 z
Contractorp,,., /44..6'1Qj X4t C_
Phone: cteC. &5 d'!O /7
Street Address: city State/Zi
12o z2 9 /i'- Nelit -i (ell hhc 2'0.3 y�
Fax #:
' �Lx 7` 7
Contact Pers° . p -7 r 0. )
Phone: w i- 2 J"' 5 a S e c
Street Addres 4, jo se. go 4.4 s� �JQ[oiCG City State/Zip:
�o � 9`54
Fax #: 4e. --) e5 `� %€(
�"'�
MECHANICALPERMIT REVIEW AND APPROVAIRE • UESTED: (TO RE FILLED OliiiiYAP' il'CAN1i
Description of work to be done (please be specific):
Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of
application, a copy of this license will be required before the permit is issued OR submit Form H4, "Affidavit in Lieu of Contractor
Registration ".
Building Owner /Authorized Agent: If the applicant Is other than tho owner, registered architect/engineer, or contractor licensed by the
State of Washington, a notarized letter from tho property owner authorizing the agent to submit this permit application and obtain the
permit will be required as part of this submittal.
1 HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO RE TRUE UNDER
PENALTY OF PER JURY EY THE LAWS OF THE STATE OF WASHINGTON, AND 1 AM AUTHORIZED TO APPLY FOR THIS PERMIT.
BUILDING OWNER OR AUTHORIZED AGENT,
Slgnaturo�
Date:
&toe.+
PrM int name: itt)
.�
ON
Phone: --t _ ��
Pax N:
e5,'6e
Address: i irizo
crq
city /statcsrzejc,el, 5.4 �Q
h
9,* 5 9
Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by
limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written
request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be
extended more than once,
11/2/99
niech pennfr doc
Date apatlon expires: (bZ4O
4 w+^'.dJ F...
J4E7�*4ArAA'94t **01AAiltA4A4AAAAAsA%trlrsl AA * *AA A41.4444:4AdkrkAAeAAA4* *:4AAAAA : yAAt
;Y QF '�lll(WILA A TRANSMIT
A *i~4*- ilAk* *aA** *.*r *A4.4s4A rA i *. *4 . *. AAAA :4 *:444444*:k*AAkiA4 %4A
TRANSMIT Number: R9000300 Arrcurit: 102.2$ O&l12 /00 13411.
P ya@nt Methods` CHICK Notltionz /RYAN CONCEPTS mitt Willi
.0 Ii IN i. *4 A 44 IW '.: iW M 44 .r *4 aA 44 • L. I< ID 4. 0. M i♦ tY • 0 Is Y 4. * *4 W 4. it H 41s M W Yi — — ♦ *4 *4 tW Os .i , Y. tv *0 it .b Its ** F a w 4 44 O* w
l'tlrMi t Rot M2000-089 Typo: R-MtCN MECHANICAL PERMIT
Parcel Not 377930 -0110
:its Address 356: 3. 130 DT
iA *440* * ** A* ***#A **koa
Account, Code
000/345.030
000/322.100
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Dwwcription
PLAN CHECK R00
MECHANICAL RE»
102.2
1102.25.
.00
A* ** *4AAlr* *A *A
Aso4n F
20.45
01.00
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d
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 98188
INSPECTION RECORD
Retain a copy with permit
HZiftp-
PERMIT NO.
(206)431 -3670
Project:
�%. of Inspe • ion:
Address:, .S ,-
;. i5��'.S1
rk
Special instructions:
11
Date wan ed:
- . 1
•.m.
Phone:
./)' , — SS -" i
proved per applicable codes. ❑ Corrections required prior to approval.
COMMENTS:
A►
OZAWIF
Date:
0 $47.99 EINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd. Suite 100. Call to schedule reins ection.
Receipt No:
Date:
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 98188
INSPECTION RECt
Retain a copy with permit
PERMIT NO.
(206)431-3670
Project:
.:r
/or 4..,.
Type of Inspe -41, .
it At .I
/
,,5s.
f So`�
Date calle
Spec al nst uction :
Date wanted:
: m.
_ Aare
Requester:
Phone:
Approved per applicable codes.
rw„
CO NTS:
Corrections required prior to approval.
[Inspector:
Date: /L ' 1
Q $47.00 REINSPECTION SQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. CaII to schedule reins . action.
Receipt No:
Date:
INSPECTION NO
INSPECTION RECJ
Retain a copy with permit
CON OF TUKWILA BUILDING DIVISION
6300 Southcenter Bhicl, #100, Tukwila, WA 98188
PERMIT NO.
(206)431-3670
Project:
C
—
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\
T • e of Inspection:
, ''''' r reN
ddress:
c 5
i
0
....
I
Date c II.
2. fp,
Special instructions:
Dat • w nted'
40,
..m.
rue ter:
On
P oe:
Approved per applicable codst
Corrections required prior to approval,
0 $47,00 REINSPECTION REQUIRED, Prior to inspection, foe must be paid
at 6300 Southcenter131vd. Suite 100. Call to schedule mii....usstion,
Receipt No: rate:
44,4446K4110klet
CITY r---7 TUKWILA
Permit Center
6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188
Telephone: (206) 431 -3670
H -6
Prescriptive Heating System Sizing for
Single Family Homes - New Construction
Washington State Energy Code Chapter 9, Climate Zone 1
Project Name:
-1--ff,,. , usAc 4' ce3 t.<
Address;
5: :2? S, (5"4 74 5r4 74A<-1.4)( 4
Reams ide- Building Permit Number:
1. Prescriptive Option W.S.E.C. Chapter 6, (check building permit option used):
❑ I. ❑ II ❑ 111. ❑ iv. ❑ V. ❑ vi. ❑ vit. ❑ VIII.
2, House Square Footage (HSqFt)
027/'
3. Heating System installed, (check system type below):
❑ a. Electric Resistance /21 BTU/h per sq. ft. ,7,(,2n�4 IVCC) t
❑ b. Electric (forced air) /24 BTU /h per sq. ft.`.:
51 c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. • '1;14MIT %EN11=t.
4. Equipment:
a. Make �� ,_____..
- -� - - - - -_ -
b. Model
..
c. Size in BTU's
,____2.._±_42___
5. Calculation/(HSgFt) (see line 2 above)
BTU /h X (see line 3 a, b, or c above)
BTU Equipment Maximum Size
Applicant's Signature; ---
'��O'Zj
7/9/96
0§
et
1
RHEEMGLAS® Fury Plus
High Performance, Energy Miser®
Gas Water Heater
Available in 40 and 50 gallon tall --'
30 and 40 gallon lowboy models
• 5 -Year Limited Tank Warranty*
• 1 -Year Limited Parts Warranty*
P2t CE.ivELui
• High performance and recovery � 1. 'n
• Patented R -Foam® insulation process for .
superior heat retention _
• Gasmaster`" burner with precision port rs �f.ti, �E�.1t
alignment for even heat transfer
• Heat saving flue baffle design
• Compliant with many gas utility incentive programs **
• Meets or exceeds National Appliance Energy
Conservation Act (NAECA) requirements
'Ste PleWinaal Warranty Information Brochure for complete Warranty information
"40,000 BTU modals only
SPECIFICATIONS
T `
Y Modal
P : Numbut
1 Ton
co ,
:Oaia,
i In bona* Raaovvy 1n FOapyary
E ITUINt, 1Ni' Rita Wag
e,
EMIT :CI'
MIN W hL
LP A
Roughing In (Mansions
(shown In h
8 C 0 r E
hes)
:. OAK,
Nil, �lumat; Nil, LP — Not,
P
0! H
41VR40
40
40 40 40.4 40.4 68
68 0.62 127 , 01 %
! 58% 21 8
. 3
13A
2 4
T 41V1140N'
7 40
37.5 -- 40:4 -- 88
— 0.02 —1274.6-1%
:58 "/r .21 8
. 3
7 131/47
2 , 'ii
L r 41VR50
50
40 40 < 40.4 40,4 l 74 <
74 1 0,62 ;151 i 60%
167'4 123 j 8
i 3
t W% 1
2
'/1
41VR50N'
50
40 — 40.4 — 74
— 0.62 161 60%
57% 23 8
3
i 13%+ '
2 h
41V306
30
34 f 34 34.4 34.4 54
64 0.58 109 50'/r
45/r 17% i 6
3
i 13'/
2 %t
LOW 41V406
80Y•
7 4
37 37 37.4: 37.4 65 '
65 0.66 138 52%
:48% 19 % 8
3
: 13'/
2 '/:
41V508"
t. 50 '
40 - 40 40.4 .40.4— 73
73 0.53. 140 54
' 48% 22'/+ 8
. 3
13%
2
' For SCAOMO rule 1121 compliance (California only).
" Side relief valve connection on model 41V50$ only.
t Specify LP gas When ordering. Add or 4ufiix t0 the model number. Example: 41VR4OP.
0-0
RHEEMGLAS® Fury Plus Energy MieeY
THESE UNITS ARE DESIGNED TO MEET
OR EXCEED A.N,S.I. (AMERICAN
NATIONAL STANDARDS INSTITUTE) AND
HAVE BEEN TESTED ACCORDING TO
D,O.E. TEST PROCEDURES AND MEET
OR EXCEED THE ENERGY EFFICIENCY
REQUIREMENTS OF NAECA, ASHRAE
STANDARD 80, BOCA CODE AND
ALL STATE ENERGY EFFICIENCY
PERFORMANCE CRITERIA FOR ENERGY
CONSUMING APPLIANCES,
Before purchasing this appliance, read
important energy cost and efficiency
Information available from your retailer.
The number one choice of plumbing professionals.
CONSTRUCTION FEATURES
1. 11-Foam Insulation- -Rigid polyurethane foam for improved economy and fuel savings,
The use of our patented insulator foam stops allows R•Foam to be injected directly
between the tank and outer Jacket. This uniform R•Foam application minimizes the
possibility of costly heat loss caused by uninsulated areas (voids) common to some
other foam processes.
2. Rheamglas Tank-- Rheems water heater tanks are made of special materials with
exacting care, The tank surface is coated with an exclusive porcelain formula called
Rheemglas and fused to the solid steel at 1600'. The result is a smooth, tough, glass-like
lining that effectively resists the corrosive attacks of hot water chemicals, thereby
assuring long water heater life, Tank is designed and tested to withstand 300 PSI
hydrostatic test pressure for working pressure of 150 PSI, A.N,S.1, Standard,
3. Oasmaster burner — Durable aluminized steel construction, Designed for efficient, quiet
operation; precision port alignment; even heat transfer. Factory adjusted for natural go,
LP models feature a durable stainless steel burner designed specifically for LP gas,
4, Flue Baffle —New design — special baffle restrictor discs provide greater retention of flue
gases, Keeps heat In flue longer for maximum heat dispersion to tank water, Retards air
movement through flue during standby periods, minimizing heat loss,
5, Robodshaw• Control — Combination thermostat with factory preset balanced pressure
regulation and built in E,C,O. (energy cut-off), LP modals feature the R85RR control, the
most advanced LP gas control available,
B. Anode Aod-- Equalizes aggressive water action; different typos factory Installed and
designed to match local water chemical characteristics throughout tho U.S,
7, Dip Tube —A durable plastic formula, tougher, more heat resistant than evor Moro,
O. Rolfe Valve Opening• —(% N.P.T.) top connect Is exposed for foster, economical
Installation,
1. Drain Valve— Non•motallic, corrosion proof, designed for quick draining.
10. The Draft Dlverter —Low profile design is proven, efficient.
THE GASMASTER BURNER
Durable aluminized steel contitruotlon,
Designed for efficient, quiet operation;
precision port alignment, even heat
transfer,
Features energy saving low Input pilot—
only 350 to 400 BTUH, Well protected to
maintain alignment, yet easy to Tight.
RHEEM
MANUFACTURING
COMPANY
WATER
HEATER
DIVISION
101 Bell Road. P.Q. Box 244020. Montgomery. Alabama 36124.4020
•In keeping with its policy 01 continuous progress and
product improvement, Rheem reserves the right to
make changes without notice'
PRINTED IN U.S.A
3'97 WP
FORM NO. 101.9 REV. 9
INSTALLATIUN INSTRUCTION
FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW
(RGLH) INDUCED DRAFT GAS FURNACES WITH ICM
BLOWER MOTOR
I'( ) •�i��I
r2ECEIVE(
ciTyOF: TU(W"
PERMIT CE "3T E i�
ARecognize this symbol as an indication of Important Safety Information!
AWARNING]
If the Information in these instructions Is not followed exactly, a
fire or explosion may result, causing property damage, personal
Injury or death.
A WARNING
PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS
INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER.
EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS,
INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO-
DUCTIVE HARM.
A WARNING
THESE INSTRUCTIONS ARE
INTENDED AS AN AID TO
QUALIFIED SERVICE
PERSONNEL FOR PROPER
INSTALLATION, ADJUSTMENT
AND OPERATION OF THIS
UNIT. READ THESE
INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING
INSTALLATION OR
OPERATION. FAILURE TO
FOLLOW THESE
INSTRUCTIONS MAY RESULT
IN IMPROPER INSTALLATION,
ADJUSTMENT, SERVICE OR
MAINTENANCE, POSSIBLY
RESULTING IN FIRE,
ELECTRICAL SHOCK, CARBON
MONOXIDE POISONING,
EXPLOSION, PROPERTY
DAMAGE, PERSONAL INJURY
OR DEATH.
Do Not Destroy this Manual.
Please read carefully and keep
In a safe place for future
reference by a serviceman.
A FOR YOUR SAFETY
— Do not store or use gasoline or other
flammable vapors and l quids, or other
combustible materials in Oa vicinity of this
or any other appliance.
— WHAT TO D0 IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone In your building.
• Immediately call your gas supplier from a
neighbor's the gas
ppliee instructis.
• If you cannot reach your gas supplier,
call the fire department.
• Do not return to your home until
authorized by the gas supplier or fire
department.
— 00 NOT RELY ON SMELL ALONE TO
DETECT LEAKS, DUE TO VARIOUS
FACTORS, YOU MAY NOT BE ABLE TO
SMELL FUEL GASES.
• U,L, recognized fuel gas and CO
detectors are recommended in all
appllcatfon$ and their installation should
be in accordance with the manufacturer's
recommendations and/or local laws,
rules, regulations, or customs
—• Improper Installation, adjustment, alteration,
service or maintenance can cause injury,
property damage or death, Refer to this
manual. Installation and service must be
agency or by
ency or the gas qualified installer,
s supplie service
92.23531-80-00
0§
• • Before beginning any troubleshooting ,1ocedure, complete the following installation checklist. A furnace malfunction is
sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make
copies of the checklist and complete one for every Low Profile Furnace service call for your records.
INSTALLATION CHECKLIST
(Refer to this manual for specifics.)
GAS SUPPLY
Adequate pipe size
No gas leaks
Proper supply and manifold gas pressure (check with an accurate U•tube manometer with the furnace and all other gas
appliances operating.)
ELECTRICAL
.•--- Correct thermostat and subbase Thermostat model _ Subbase model
Correct thermostat mode and setting
- Correct line supply voltage
- Correct polarity (Important with hot surface Ignition)
Correct furnace ground to electrical panel
00 mlcroamp (gA) flame signal (hot surface Ignition units)
Correct control voltage
Measure and set heat anticipator amperage
._.._ Air conditioning low voltage wires connected to terminals "Y" "C" • not with wire nuts
VENTING
__.�. Correct vent pipe diameter and length (according to AGA/GAMA tables)
..._. Correct venting material (according to AGA/GAMA tables)
�._. Correct lining for masonry chimneys
...._. Adequate clearance from combustibles
.___._. Proper negative pressure reading in the vent
..._,_ Vent pipe secured 10 induced draft blower housing
COMBUSTION AIR
..—... Proper source of combustion air
Correct combustion air opening size
FURNACE INSTALLATION
----- Adequate clearance from combustibles
-- Adequate clearance for service
.._.�. Proper air temperature rise (See furnace rating plate)
_......,_
External static pressure_,_._.,_._ inches w,o,
_ _.___ Correct liltor(s)
Correct cooling coil or accessories (0 equipped)
Adequate supply and return air ducting Return Air Duct Size Supply Air Duct Size
Air ducts sealed to prevent leakage
2
Vent connection size
•
1
CONTENTS
Safety Precautions 1
Installation Check List 2
Location Requirements and Considerations 4
Clearances and Dimensions 6, 6
Combustion and Ventilation Air 9
Vent Pipe Installation 12
Gas Supply and Piping 16
Electrical Wiring 19
Accessories 20
Start-Up Procedures 21
Air Flow 22
Safety Features 30
Maintenance 31
Troubleshooting 34
Wiring Diagram 35
installation Instructions are updated on a regular basis. This Im done as
product changes occur or if now information becomes available, In this
publication, an arrow (Si denotes changes from the previous edition or additional
new material.
IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF
THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO
A77EMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR
THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL
PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START,UP.
3
GENERAL iNFORMAIION
The RGLH and RGPH series furnaces
are design certified by AGA/CGA for
use with natural and propane gases as
follows:
As a Category I furnace, it may be
vented vertically with type 13,1 vent
pipe and also may be common
vented as described in these
instructions.
This furnace should be installed in
accordance with the American National
Standard 2223.1 • latest edition booklet
entitled "National Fuel Gas Code"
(NFPA 54) (in Canada, CAN /CGA
8149.1 and .2 installation Codes for
gas burning appliances), and the
requirements or codes of the local utility
or other authority having jurisdiction
including local plumbing or waste water
codes.
Additional helpful publications available
from the "National Fire Protection
Association" are: NFPA•90A
Installation of Air Conditioning and
Ventilating Systems 1985 or latest
edition. NFPA•90B Warm Air Heating
and Air Conditioning Systems 1984.
These publications are available from:
National Fire Protection Association,
Inc.
Batterymarch Park
Quincy, MA 02269
Canadian Gas Association
55 Scarsdale Fload
Don Mills, Ontario, Canada
M3B, 2R3
LOCATION REQUIREMENTS AND CONSIDERATIONS
GENERAL INFORMATION
IMPORTANT: If furnace operation is
required during construction, and alr
ladened with corrosive compounds
such as chlorine and fluorine are
present, provisions must be taken to
provide clean outdoor combustion and
ventilation alr to the furnace,
Compounds of chlorine and fluorine,
when burned with combustion air, form
acids which will cause corrosion of a
heat exchanger. Some of these
compounds are found in paneling, dry
wall, the adhesives, paints, stains and
varnishes, solvents and masonry
cleaning materials.
NOTE: This furnace is &hipped with
heat exchanger support brackets
Installed under the back of the heal
exchanger. Those may be removed
before Installation, but It Is not
required.
LOCATION
A ARNINGI
THIS FURNACE IS NOT APPROVED
FOR INSTALLATION IN A MOBILE
HOME. DO NOT INSTALL THIS
FURNACE IN A MOBILE HOME.
INSTALLATION IN A MOBILE HOME
COULD CAUSE FIRE, PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
IMPORTANT: This furnace is not
approved or recommended for
installation on its back, with access
doors /acing upwards.
4
This furnace is suitable for Installation
In buildings constructed on•site, This
heating unit should be located near the
chimney and should be centralized
with respect to the heat distribution
system as much as practicable, When
Installed in a utility room, the door of
the room should bo wide enough to
allow the largest part of tho furnace to
enter, or to permit the replacement of
another appliance, such as a water
heater.
CLEARANCE -
ACCESSIBILITY
The design of forced air furnaces with
Input ratings as listed in the tables on
the following pages are certified by
A.O.A. Laboratories and CGA for the
clearances to combustible materials
shown in Inches.
See name/rating plate and clearance
label for specific model number and
clearance Information.
Service clearance of at least 24 Inches
is recommended In front of all furnaces.
ACCESSIBILITY CLEARANCES,
WHERE GREATER, MUST TAKE
PRECEDENCE OVER FIRE
PROTECTION CLEARANCES.
UPFLOW AND HORIZONTAL
INSTALLATION — Certified for use on
combustible floor,
O WARNING
UPFLOW AND HORIZONTAL
FURNACES ARE DESIGN-
CERTIFIED FOR INSTALLATION ON
COMBUSTIBLE FLOORS, NOTE,
HOWEVER, THAT FURNACES MUST
NOT BE INSTALLED DIRECTLY ON
CARPETING, TILE OR OTHER
COMBUSTIBLE MATERIAL OTHER
THAN WOOD FLOORING.
INSTALLATION ON A
COMBUSTIBLE MATERIAL CAN
RESULT IN FIRE CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
A SPECIAL COMBUSTIBLE FLOOR
SUB -BASE IS REQUIRED WHEN
INSTALLING ON A COMBUSTIBLE
FLOOR, FAILURE TO INSTALL THE
SUB -BASE MAY RESULT IN FiRE,
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH. THIS SPECIAL
BASE 1S OFFERED AS AN
ACCESSORY FROM THE FACTORY.
SEE THE CLEARANCE LABEL
LOCATED INSIDE THE FURNACE
FOR THE APPROPRIATE MODEL
NUMBER,
THE SPECIAL BASE iS NOT
REQUIRED WHEN THE FURNACE I8
INSTALLED ON TOP OF AN AIR
CONDITIONING PLENUM.
A gas.flred furnace for Installation In a
residential garage must be installed 80
that the burner(s) and the ignition.
source are located not Less than 18
Inches above the floor and the furnace
is located or protected to avoid
physical damage by vehicles,
UPFLOW UNIT DESIGN REQUIRES
A SOLID METAL BASE PLATE (SEE
TABLE ON PAGE 8 OR FURNACE
U
•
TOP
•
20'4.
OAS CONNECTION
26444
BOTTOM 1
rAt
ELECTRICAL CONNECTION
LOW VOLTAGE
OPTIONAL RETURN AIR CUTOUT
EITHER 810E) FOR USE WITH
EXTERNAL SIDE FILTER FRAME
1
11% %
!4
24't4
LEFT SIDE
CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES)
UPFLOW AND UPFLOW /HORIZONTAL
MODELS
Ii
i
mown CttAMIIct SIN.)
p•
Model
A
6
0
0
• E
11 Illde
leek
Ts/
Fief
,
Vu
05
1114
1G%
1214
0
15
0
30
0
1
3
90
105Ibe,
01
21
19%
13X
0
16X
0
0
0
1
3
60
1� 15Ib/
1201bo
10
21
12%
13)4
0
19K
0
0
0
1
3
N
12
2414
23%
1514
m
22
0
0
0
1
3
60
11O1be
A -•+
r- 6 b rt- -1e�ba
Jrnoommtnommamswornmer
9- -11-11-
FRONT
0 May requln 0' to4eor 2" or 5' adapter,
0 May be0'wIhtypoIwnL
O Maybe 1' with type event.
r r____ 20
—11%
2e As
24%
1% DIA.
20e�4
7,4 DIA.
244
RIGHT SIDE
'4 DIA.
Demos.. 23
J
15
AI
TOP BOTTOM
CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES)
DOWNFLOW MODELS
AMOCO CUAgANU I.
NNN A 1 C 0 E 41144 AIdAI r 100 V1n1 =Aid,
lido :011 w1,,.
OS 17W 16'14 ® 10 4 0 0 1 St 1104 rot
07 21 11% WI 0 IBIS 0 0 0 !
10 21 12% 194 1111 20 4 0 0 0 6 M 120103
12 244 23'4. b 2214 0 0 0 3 O) 110161
W May 11400113' forts 3' Of S.11dld11r
e b Miy 0110' * In Noe v1n1
lA MAY 211' won fyd110 vtnl
LOW VOLTAGE III
ELECTRIC CONNECTION
-�-- -- 26'x.
OAS CONNECTION 6'A.
DIA,
'A OIA,
0
1
EZI II
5
lea
MEN
AMOCO CUAgANU I.
NNN A 1 C 0 E 41144 AIdAI r 100 V1n1 =Aid,
lido :011 w1,,.
OS 17W 16'14 ® 10 4 0 0 1 St 1104 rot
07 21 11% WI 0 IBIS 0 0 0 !
10 21 12% 194 1111 20 4 0 0 0 6 M 120103
12 244 23'4. b 2214 0 0 0 3 O) 110161
W May 11400113' forts 3' Of S.11dld11r
e b Miy 0110' * In Noe v1n1
lA MAY 211' won fyd110 vtnl
LOW VOLTAGE III
ELECTRIC CONNECTION
-�-- -- 26'x.
OAS CONNECTION 6'A.
DIA,
'A OIA,
0
1
r-)
C
CLEARANCE LABEL FOR PART
NUMBER) MUST BE IN PLACE
WHEN THE FURNACE IS
INSTALLED WITH SIDE OR REAR
AIR RETURN DUCTS. FAILURE TO
INSTALL A BASE PLATE COULD
CAUSE PRODUCTS OF
COMBUSTION TO BE CIRCULATED
INTO THE LIVING SPACE AND
CREATE POTENTIALLY
HAZARDOUS CONDITIONS,
INCLUDING CARBON MONOXIDE
POISONING.
TABLE 1
funNACE
wroth
1 - h"
24%-"
BASE
NATE frO,
RXGB -D17
r1XGg.b21
RXGt3•D24
BASE
plATE StZf
151x" x 23'A6"
185.4" x 2394"
2554" x 23'i
CA CAUTION 1
When coils ate used with air handlers
or furnaces and installed above a
finished ceiling or living area, It is
recommended that an auxiliary sheet
metal condensate drain pan be
fabricated and Installed under entire
unit, Failure to do so can result In
properly damage.
SITE SELECTION
1, Select a s11e In the building near Iho
center of the proposed, or existing,
duct system.
2. Give consideration to the vent
system piping when selecting the
furnace location, Be sure the venting
system can got from the furnace to
the termination with minimal length
and elbows.
3, Locate the furnace near the existing
gas piping. Or, 11 running a new gas
line, locate the lurnaco to minimize
the length and elbows in the gas
piping,
4. Locate the furnace to maintain
proper clearance to combustibles as
shown in the preceding tables.
A WARNING
COMBUSTIBLE MATERIAL MUST
NOT BE PLACED ON OR AGAINST
THE FURNACE JACKET OR WITHIN
THE SPECIFIED CLEARANCES OF
THE VENT PIPE. THE AREA
AROUND THE FURNACE MUST BE
KEPT CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIALS
INCLUDING GASOLINE AND OTHER
FLAMMABLE VAPORS AND
LIQUIDS. PLACEMENT OF
COMBUSTIBLE MATERIALS ON,
AGAINST OR AROUND THE
FURNACE JACKET CAN CAUSE AN
EXPLOSION OR FIRE RESULTING IN
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH. THE
HOMEOWNER SHOULD BE
CAUTIONED THAT THE FURNACE
AREA MUST NOT BE USED AS A
BROOM CLOSET OR FOR ANY
OTHER STORAGE PURPOSES.
DUCTING
Proper air How is required for the
correct operation of MIS furnace Too
little air flow can cause erratic
Operation and can damage the heat
exchanger. The duct system must
carry the correct amount of air for
heating and cooling if summer air
conditioning is used.
Size the ducts according to acceptable
Industry standards and methods. The
total static pressure drop of the entire
system should not exceed .8" w.c.
IMPORTANT: Some high efficiency
filters have a greater than normal
resistance to air flow. This con
adversely affect furnace operation, BE
SURE TO CHECK AIR FLOW 11 using
any filter other than the factory-
provided filter,
1 A WARNINGI
NEVER ALLOW PRODUCTS OF
COMBUSTION OR THE FLUE
PRODUCTS TO ENTER THE
RETURN AIR DUCTWORK, OR THE
CIRCULATING AIR SUPPLY. ALL
RETURN DUCTWORK MUST BE
ADEQUATELY SEALED AND
SECURED TO THE FURNACE WITH
SHEET METAL SCREWS, AND
JOINTS TAPED. WHEN A FURNACE
IS MOUNTED ON A PLATFORM,
WITH RETURN THROUGH THE
BOTTOM, IT MUST BE SEALED
AIRTIGHT BETWEEN THE FURNACE
AND THE RETURN AIR PLENUM,
THE RETURN AIR PLENUM MUST
.. PERMANENTLY ENCLOSED,
NEVER USE A 000R AS A PANT OF
THE RETURN AIR PLENUM. THE
FLOOR OR PLATFORM MUST
PROVIDE SOUND PHYSICAL
SUPPORT OF THE FURNACE,
WITHOUT SAGGING, CRACKS,
GAPS, ETC., AROUND THE BASE AS
TO PROVIDE A SEAL BETWEEN
THE SUPPORT AND THE BASE.
FAILURE TO PREVENT PRODUCTS
OF COMBUSTION FROM BEING
CIRCULATED INTO THE LIVING
SPACE CAN CREATE POTENTIALLY
HAZARDOUS CONDITIONS,
INCLUDING CARBON MONOXIDE
POISONING THAT COULD RESULT
IN PERSONAL INJURY OR DEATH.
00 NOT UNDER ANY
CIRCUMSTANCES, CONNECT
RETURN OR SUPPLY DUCTWORK
70 OR FROM ANY OTHER HEAT
PRODUCING DEVICE SUCH AS A
FIREPLACE INSERT, STOVE, ETC.
DOING SO MAY RESULT IN FIRE,
CARBON MONOXIDE POISONING,
EXPLOSION, PERSONAL INJURY
OR PROPERTY DAMAGE.
(A WARNING _ _m
BLOWER AND BURNERS MUST
NEVER BE OPERATED WITHOUT
THE BLOWER DOOR IN PLACE.
THIS 18 TO PREVENT DRAWING
GAS FUMES (WHICH COULD
CONTAIN HAZARDOUS CARBON
MONOXIDE) INTO THE HOME THAT
COULD RESULT IN PERSONAL
INJURY OR DEATH.
UPFLOW UNITS
1. Position the unit to minimize long
runs or runs with many turns and
elbows.
2, Open the return air compartment.
a, If using side or back return air,
Install the bottom base.
0 WARNING,
A SOLID METAL BASE PLATE, SEE
TABLE 1, OR FURNACE
CLEARANCE LABEL FOR PART
7
1
1g
•
NUMt3ER MUST BE IN PLACE
WHEN THE FURNACE IS
INSTALLED WITH SIDE OR REAR
AIR RETURN DUCTS. FAILURE TO
INSTALL A BASE PLATE COULD
CAUSE PRODUCTS OF
COMBUSTION TO BE CIRCULATED
INTO THE LIVING SPACE AND
CREATE POTENTIALLY
HAZARDOUS CONDITIONS,
• INCLUDING CARBON MONOXIDE
POISONING OR DEATH.
b. Cut an opening in the side or
back. The opening should be cut
the full width of the knockouts on
the unit,
NOTE: Where the maxiumum air flow
is 1800 CFM or more, both sides or the
bottom must be used for return Mt,
3, Connect the return duct or return air
cabinet to the unit. Make the
connection air tight to prevent
entraining combustion gases from
an adjacent fuel•burning appliance.
4. Be sure to have adequate apaco
for tho unit ffltor.
NOTE: 00 NOT take return Mr from
bathrooms, kitchens, furnace rooms,
garagos, utility or laundry rooms, or
cold areas,
8.11 oummor air conditioning Is dosirod,
position the Indoor coil on tho top of
the unit. Insuro that no alr can
bypass this coll.
6. Connoct the supply alr plenum to tho
furnace pionum oponing,
6
DOWNFLOW UNITS
1. Position the unit to minimize long
runs or runs with many turns and
elbows.
2. If summer air conditioning is desired,
position the indoor coil on the
bottom of the unit. Insure that no air
can bypass this coil.
a It installing on a combustible floor
and not using an air conditioning
plenum, install the special
combustible floor base. See Figure 4,
I A WARNING I
THE DOWNFLOW FURNACE
DESIGN IS CERTIFIED FOR
INSTALLATION ON A NON-
COMBUSTIBLE FLOOR. USE THE
SPECIAL BASE SPECIFIED ON THE
FURNACE CLEARANCE LABEL.
FAILURE TO INSTALL. THE SPECIAL
BASE MAY RESULT IN FIRE,
PROPERTY DAMAGE, PERSONAI.
INJURY OR DEATH. THIS SPECIAL
BASE IS SHIPPED FROM THE
FACTORY AS AN ACCESSORY.
4, Connect the furnace to the supply
air plenum,
5. Connect tho roturn air ducting 10 the
roturn air oponing at the top of tho
unit. Maka tho connoction air tight to
provont ontraining combustion
gases from an adjacent fuol•burning
applianco.
FIGURE 4
COMBUSTIBLE FLOOR BABE
6 Be sure to have adequate space
for the unit filter.
NOTE: DO NOT take return air from
bathrooms, kitchens, furnace rooms,
garages, utility or laundry rooms, or
cold areas.
HORIZONTAL UNITS
1 Position the unit to minimize long
runs or runs with many turns and
elbows.
2. If summer air conditioning is desired,
position the indoor coil on the supply
air side of the unit. Insure that no air
can bypass this coil.
3. Connect the furnace to the supply
air plenum.
4. Secure the four angle brackets
shipped with the unit to the return air
opening, Sea Figure 5, Connect the
return air ducting to the return air
opening at the top of the unit, Make
the connection air tight to prevent
entraining combustion gases from
an adjacent fuel•burning appliance.
5, Bo sure to have adequate space
for the unit filtor.
NOTE: DO NOT Who roturn air Irom
bathrooms, kitchens, furnaco rooms,
garages, utility or laundry rooms, or
cold aroos.
O
Iti
i4p
FIGURE 5
HORIZONTAL RETURN AIR DUCT
FOUR ANAL BRACKETS AAE SHIPPED WITH EACH
UNIT THAT CAN BE INSTALLED HORIZONTALLY. THESE
BRACKETS MAY BE USED TO SECURE THE RETURN
MA DUCT TO A HORIZONTAL UNIT,
COMBUSTION AND VENTILATION AIR
A WARNING
THIS FURNACE AND ANY OTHER
FUEL-BURNING APPLIANCE MUST
BE PROVIDED WITH ENOUGH
FRESH AIR FOR PROPER
COMBUSTION AND VENTILATION
OF THE FLUE GASES, MOST
HOMES WILL REQUIRE THAT
OUTSIDE AIR BE SUPPLIED INTO
THE FURNACE AREA. FAILURE TO
DO SO CAN CAUSE DEATH FROM
CARBON MONOXIDE POISONING,
Adequate facilities for providing air for
combustion and ventilation must be
provided in accordance with section
5,3, Air for Combustion and
Ventilation, of the National Fuel Gas
Code, ANSI, Z223,1 latest edition or
CAN/CGA 8149.1 and .2 or, applicable
provisions for the local building codes,
and not obstructed so as to prevent the
flow of air to the furnace,
OVERTEMPERATURE
SAFETY SWITCHES
This furnace is equipped with safety
switches in the control compartment to
protect against overtemperature
conditions caused by inadequate
combustion air supply, The switches
are located Just above the burners on
the furnace center panel on upflow and
downflow modals and also on each
side of the burners on
upflow/horizontal and horizontal "only"
models, and must be manually reset if
tripped. DO NOT jumper this switch. If
this switch should trip, a qualified
furnace Installer, service agency or the
gas supplier should be called to chock
and /or correct for adequate combustion
alr supply, If this unit Is mounted In a
closet, the door must be closed when
making this check of the installation,
DO NOT reset the overtomporaturo
switch without taking corrective action
to assure that an adequate supply of
combustion air is maintained under all
conditions of operation,
Replace this switch only with tho
Identical replacement part.
,..'PORTANT:: Air for combustion and
ventilation must not come from a
corrosive atmosphere. Any failure due
to corrosive elements in the
atmosphere is excluded from warranty
coverage.
The following types of installation may
require OUTDOOR AIR for
combustion, due to chemical
exposures:
• Commercial buildings
• Buildings with Indoor pools
• Furnaces installed in laundry rooms
• Furnaces in hobby or craft rooms
• Furnaces installed near chemical
storage areas.
Exposure to the following substances
in the combustion air supply may also
require OUTDOOR AIR for
combustion:
• Permanent wave solutions
• Chlorinated waxes and cleaners
• Chlorine•based swimming pool
chemicals
• Water softening chemicals
• Do•Icing salts or chemicals
• Carbon tetrachloride
• Halogen typo refrigerants
• Cleaning solvents (such as
perchloroethytanej
• Printing Inks, paint removers,
varnishes, etc.
• Hydrochloric acid
• Cements and glues
• Antistatic fabric softeners for clothes
dryers
• Masonry acid washing materials
FIGURE 8
AIR FROM HEATED SPACE
9,
OAS
WATWR
NUM
E
ua1 01,1111113 MALL
RAvI A MU AM Of
SWUM WON PM
ru MNMITI Of
MT TOTAL MT
RATING O/ ALL
WROPWITIT INOLOWIK iv1T NOT
OMAN WW1,
9
1g
o§
Og
Combustion air must be tree of acid
forming chemicals: such as sulphur,
fluorine and chlorine. These elements
are found in aerosol sprays,
detergents, bleaches, cleaning
solvents, air fresheners, paint and
varnish removers, refrigerants and
many other commercial and household
products. Vapors from these products
when burned in a gas flame form acid
compounds. The acid compounds
increase the dew point temperature of
the flue products and are highly
corrosive after they condense.
AWARNING
ALL FURNACE INSTALLATIONS
MUST COMPLY WITH THE
NATIONAL FUEL GAS CODE AND
LOCAL CODES TO PROVIDE
ADEQUATE COMBUSTION AND
VENTILATION AIR FOR THE
FURNACE. FAILURE TO DO SO CAN
CREATE HAZARDOUS CONDITIONS
RESULTING IN PROPERTY
DAMAGE, BODILY INJURY OR
DEATH FROM SMOKE, FIRE OR
CARBON MONOXIDE.
Combustion air requirements are
determined by whether the furnace Is
in an open (unconfined) area or in a
confined space such as a closet or
small room.
EXAMPLE 1.
FURNACE LOCATED IN AN
UNCONFINED SPACE
Using Indoor air for combustion.
An unconfined space must have at
out 60 cubic feet for each 1,000 Btuh
of the in '
the epaoe. Here are a low examples of
the room sizes required for different
inputs. The sizes are based on 8 foot
ceilings.
Mlslarssi . Feet
hod
50,000 312
75,000 469
100,000 825
125,000 833
Y kel�ke
14'41' or 16'x16'
16'41' or 20'x24'
20'x31' or 25'x25'
23'41' or 26130'
If the open space containing the
furnace Is in a building with tight
construction (contemporary
construction), outside air may still be
required for the furnace to operate and
vent properly. Outside air openings
should be sized the same as for a
confined space.
10
FIGURE i
AiR FROM ATTIC /CRAWL SPACE
OUTLET APR
M ATTIC
MUST NC
AWVE
INSULATION
d oAaL
VENT
VENTILATED
ATTIC °Asa OR
VI'IITEN
UTUT�API
aAs
NEATEN
it wax.
i'o. NCH PEP
4000 OTUH NL[T ANI
EXAMPLE 2.
FURNACE LOCATED IN A
CONFINED SPACE
A confined space (any space smaller
than shown above as 'unconfined"
must have tae one Ina' into ho
Abce. One opening mustbe within 12"
plbostilingind the other must be
within 12' of the floor, The openings
must be sized by how they are
connected to the heated area or to tho
outsldo, and by the Input of all
appliances In the space.
II confined space Is within a building
with tight construction, combustion air
must be taken from outdoors or area
freely communicating with the
outdoors,
A. USING INDOOR AIR FOR , ;
COMBUSTION
11 combustion air is taken from the
heated area, the openings must
mob have at least 100 square
Inches of free area. Each opening
must have at least one square Inch
of free area for each 1,000 Btuh of
total Input In the space. Here are
some examples of typical openings
required,
Stull Froo Area
InRSd Eaah OoenIno
50,000 100 Square Inches
100,000 100 Square Inches
125,000 125 Square Inches
IMPORTANT: Air should not be taken
from a heated apace with a fireplace,
exhaust fan or other device that may
produce a negative preaauro.
B. USING OUTDOOR AIR FOR
COMBUSTION
If combustion air Is taken from
outdoor s through vertical ducts, the
openings and ducts must have at
least one square Inch of free area
for each 4,000 Btuh 01 total
appliance input, Hera are some
typical sizes.
Itub Free Ares Roved Pipe
bud E6tt ualas fits
50,000 12.6 Square Inches 1'
75,000 10.75 Square Inches 5'
100,000 25 Square Inches 6'
125,000 31.25 Squire Inches r
IMPORTANT: Do not take air from an
attic space that is equipped with
power ventilation,
to
rho
o ��
a
D
FIGURE 8
OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET
4000 ITUH
INlti Ail
i 000 STNUN KA
OAS
WATER
HEATER
O
FURNACE
it
NAL
Am 1 sa'1NCH
PER 2000 STUN 1
If combustion air Is taken from
outdoors through horizontal ducts,
' the openings and ducts must have
at least one square Inch of free area
for each 2,000 Btuh of total
appliance Input. Here are typical
sizes,
6Wh Fnl �Iu Ills Pipe Nu
Ind 50,000 26 Squsn Inches r
75,000 37.5 Square Inches r
100,000 60 Square Inches r
125,000 62.5 Squsn Inches S'
If unit is Installed where there Is an
exhaust fan, sufficient ventilation must
be provided to prevent the exhaust fan
from creating a negative pressure In
the room.
Combustion air openings must not be
restricted In any manner.
CONSULT LOCAL CODES FOR
SPECIAL REQUIREMENTS.
Alr openings in furnace casing front;
return air grilles, and warm air registers
must not be obstructed.
•
• ,
VENTING
GENERAL INFORMATION
The furnace must be vented in
accordance with these instructions,
ANSI 221.47. 1993 /CAN /CGA•2.3 -M93
or latest edition Venting Tables and the
"National Fuel Gas Code" (NFPA No.
54.1992, ANSI 7223.1.1992 and
requirements or codes of the local utility
or other authority having jurisdiction.
f A WARNING t
DEVICES ATTACHED TO THE FLUE
OR VENT FOR THE PURPOSE OF
REDUCING HEAT LOSS UP THE
CHIMNEY HAVE NOT BEEN TESTED
AND HAVE NOT BEEN INCLUDED IN
THE DESIGN CERTIFICATION OF
THIS FURNACE. WE, THE
MANUFACTURER, CANNOT AND
WILL NOT BE RESPONSIBLE FOR
INJURY OR DAMAGE CAUSED BY
THE USE OF SUCH UNTESTED
AND /OR UNCERTIFIED DEVICES,
ACCESSORIES OR COMPONENTS.
DRAFT INDUCER
IMPORTANT: Vent pipe attaching
holes must be pre-drilled In daft
inducer collar to prevent plastic
materiel from cracking. Drill !4
diameter holes through vent pipe and
collar and use 118 screws to attach.
See Figure 9.
12
FIGURE 9
ATTACHING TO DRAFT INDUCER COLLAR
'r-
VENT PIPE
PREDRILL
ATTACHING HOLES
DRAFT INDUCER
FURNACE CATEGORY
INFORMATION
This furnace is shipped as a Category I
type Induced draft furnace. A Category
1 furnace operates with a nonpositive
vent pressure and has a vont gas
temperature at least 140•F above the
dew point of the vent gases. A
Category I typo may be a draft hood
equipped furnace or have a fan
assisted combustion system (Induced
draft). Tho Inducer is used to pull fluo
products through the combustion
chamber and as they leave the
furnace, most of the energy has bean
dissipated. The buoyant effect of tho
flue gases provides venting to the
outdoors.
During the off cycle, the inducer is oft
and there Is vary little flow through the
vent, cooling the vent, During the on
cycle there is no dilution akl$ow,'ao
with a draft hood type furnace,
Although the vent heats up rapidly
without dilution air, the flue products
contain more water vapor, which
results In a higher dew point
temperature. It Is most important that
you follow the guidelines in these
instructions to prevent the possible
formation of condensation In the
venting system.
As a Category I furnace it may be
vented vertically with type 8.1 vent
pipe and also may be common vented,
as described in these Instructions,
IMPORTANT APPLICATION
NOTES
When the furnace Is used as a
replacement, the existing vent system
should be Inspected to assure that
there are no obstructions, blockage, or
any signs of corrosion.
NOTE: WHEN THE VENT TABLE
PERMITS MORE THAN ONE
DIAMETER OF PIPE FOR A
CONNECTOR OR VENT, THE
SMALLEST PERMITTED DIAMETER
MUST BE USED,
VENT PIPE MAY BE TYPE 68.1,"
EITHER RIGID OR SUITABLE
FLEXIBLE CONSTRUCTION THAT
CARRIES A U,L. LISTING.
COMMON VENTING IS ALLOWED
WITH VERTICAL 8.1 VENT
SYSTEMS, AND LINED MASONRY
CHIMNEYS. FOLLOW THE
AGNGAMA VENTING TABLES FOR
PROPER INSTALLATION
PRACTICES.
SINGLE WALL VENT CONNECTORS
TO "8.1 VENT OR MASONRY
CHIMNEYS" MAY BE USED UNDER
THE GUIDELINES OF THE
AGA/GAMA VENTING TABLES.
The entire length of the vent
connector shall be readily
accessible for Inspection, cleaning
and replacement.
4Z
et)
0
"B -1 "'VERTICAL VENTING
Type "B-1" vents must be installed in
accordance with the terms of their
listings and the vent manufacturer's
Instructions.
"B•1" vents must be supported and
spaced in accordance with their listings
and the manufacturer's instructions. All
vents must be supported to maintain
their minimum clearances from
combustible material.
VERTICAL VENTING
Categorized
Furnace Vent
Size Required
3'
'4'
'4'
input
SOK
100K
125K
'NOTE: All furnaces have a 3' vont
connection as shipped from the factory, A 3"
to 4" vent transition Is required on all but the
50,000 STUN models vihen vertically
vented or common vented with metal vent
pipes. THE VENT TRANSITION
CONNECTION MUST BE MADE AT THE
FURNACE VENT EXIT. It must originate
with an adapter if required, at the furnace
flue collar and terminate either In a listed
cap or root assembly. When common
venting, the vent connector size may differ
from the above diameters depending on
application, Boo ANSI 221.47.
1993/CAWCGA•2.3•M93 or latest edition
tables.
VERTICAL VENT SYSTEMS:
1. A gas vent shall terminate above the
roof surface with a listed cap or
listed roof assembly. Gas vents 12
Inches In size or smaller with listed
caps shall be permitted to be
terminated In accordance with
Figure 10, provided they are at least
8 feet from a vertical wall or similar
obstruction, All other gas vents shall
terminate not less than 2 feet above
the highest point whore they pass
through the roof and at least 2 feet
higher than any portion of a building
within 10 feet.
2. A type 8 gas vent shall terminate at
least 5 feet In vortical height above
the highest connected equipment
draft hood or flue collar.
3. Must rise lip per foot away from the
furnace on horizontal runs and be
supported with straps or hangers so
It has no sags or dips, Supports at 4
foot intervals and at all elbows are
recommended.
4. The vent connector must be
mechanically fastened to the outlet
collar of the furnace with at least (2)
sheet metal screws except vent
FIGURE 10
TYPICAL VENTING WITH "B -1" VENT
LIstEO CAP
Niu. biSCNAf Ct OPENING
L1Sttb GA5 YENt��
12
AOO' •ttcu : XH2
elf MINIMUM o
'mom moot O Ot5Er4ApcEHO►ENiNG
1100P RTOi .r n.
mis am i.
inwrinswEs
mirr-4/3r5RISOLNEMIN. Imo
—, arras •i nPomo omopr omono
_,1 hst nTablifTWIIMIO •tom a�■I
m,;, r.IMTJM a Ps7 as ■111E1W imp
0.111UW I.sFTITSP1R7T tsta taa>•s:* t!s
Nowri t.iuiF MR i . looloOrrionol
I■■Ir.17r.11rTfia1 IT WAIN owns aat�
11111111.17f.111 TAM
mr.li t jT/} >s Tr/ itrls
connectors that aro 8.1 material,
These shall bo assembled in
accordance with the manufacturer's
instructions, See Figure 9,
NOTE: Refer to the ANSI Z21.47.1993/
CAN/CGA•2.3 ..M93 or latest edition
venting tables for venting category 1
furnaces.
Single appliance venting of a fan
assisted furnace into a file.lined
masonry chimney Is prohibited. The
chimney must be lined with either Type
B vent or with a listed, single wall,
metal lining system. Reference ANSI
Z21.47'1993/CAN/CGA- 2.3.M93 or
latest edition vent tables, See Figure
11 for typical 8.1 vent chase.
CA WARNINQ
DO NOT CONNECT THIS FURNACE
TO A CHIMNEY USED TO VENT A
SOLID FUEL APPLIANCE (WOOD OR
COAL). VENTING WITH A SOLID
FUEL. APPLIANCE CAN LEAD TO
IMPROPER FUNCTIONING OF THE
UNIT, AND DUE TO SOOTING, THE
POSSIBILITY OF FiRE RESULTING
IN PROPERTY DAMAGE,
PERSONAL. INJURY OR DEATH.
HORIZONTAL VENTING
IMPORTANT: IT I8 RHEEM'S
POSITION NOW THAT H
INSTALLATIONS OF ANY HTPV PIPE
USED IN A CATEGORY 111 VENT
APPLICATION, INCLUDING
SELKIRK'S BELVENTTMr 11 HTPV
PRODUCT, SHOULD PEAK
IMMEDIATELY,
TJERNLUND POWER
VENTER
This gas fired lumace is AGA and CGA
certified for use with the Tjomiund
Model GPAK "1TR Power Venter when
installed in accordance with the
manufacturer's installation Inatructions.
The vent pipe is to be double wall
construction with a maximum 0120 feet
and a minimum length of 10 feet and
no more than three (3) 909 elbows.
important; It should be noted that
common venting with another
appliance Is not an option when using
the Tjernlund GPAK -1TR. The use of
any other type of power vent system is
not approved or recommended by the
manufacturer.
13
ig
FIGURE 11
DEDICATED VENTING THROUGH
CHIMNEY WITH "8.1" VENT
1" MIM.
CLEAAANCE
YEN/ CAD
6" MIN
Sting 1St Mk 1/4" i61 ri.
1 YEMt ADAM
EXISTING VENT SYSTEMS
IMPORTANT RETROFIT
VENTING INSTRUCTIONS
If this furnace Is a replacement
Installation, ALWAYS INSPECT the
existing vent system to be sure there
are no obstructions, blockages, or
signs of corrosion,
When the existing furnace is removed
from a venting system serving other
appliances, the venting Is likely to be
too large to properly vont the
remaining attached appliances.
The following steps shall be followed
with each appliance that remains
connected to the common venting
system, while the other appliances that
remain connected to the common
venting systems are not in operation.
NOTE: WHEN THE VENT TABLE
PERMITS MORE THAN ONE
DIAMETER OF PIPE FOR A
CONNECTOR OR VENT, THE
SMALLEST PERMITTED DIAMETER
MUST BE USED.
1. Seal any unused openings in the
common venting system.
2. Visually inspect the venting system
for proper size and horizontal pitch
and determine that there is no
blockage, restriction, leakage,
corrosion or other deficiencies which
could cause an unsafe condition.
14
3. Insofar as is practical, close all
building doors, windows and all
doors between the space where the
appliances remaining connected to
the common venting system are
located. Tum on clothes dryers and
any appliance not connected to the
common venting system. Tum on
any exhaust fans, such as range
hoods and bathroom exhausts, so
they will operate at maximum speed.
Do not operate a summer exhaust
fan. Close fireplace dampers,
4. Follow the lighting instructions.
Place the appliance being Inspected
Into operation, Adjust the thermostat
so the appliance will operate
continuously. . ;
5. Test for spillage at the draft hood
relief opening after 5 minutes of
main burner operation. Use the
flame of a match or candle, or
smoke from a cigarette, cigar, or
pipe.
g. After It has been determined that
each appliance that remains
connected to the common venting
system properly vents (when tested
as outlined above) return doors,
windows, exhaust fans, fireplace
dampers and any other gas•burning
appliance to their previous
conditions of use.
7. If improper venting Is observed
during any of the above tests, the
common venting system must be
reslzed. Refer to appendix Gin the
National Fuel Gas Code ANSI
Z223.1 1988 or the ANSI Z21.47-
1993/CAN/CGA•2,3•M93 or latest
edition venting tables for category 1
furnaces.
0
c.,
GAS. SUPPLY AND PINING
GAS SUPPLY
(AWARNINGI
THIS FURNACE IS EQUIPPED AT
THE FACTORY FOR USE ON
NATURAL GAS ONLY. CONVER-
SION TO LP GAS REQUIRES A
SPECIAL KIT SUPPLIED BY THE
DISTRIBUTOR OR MANU-
FACTURER. MAILING ADDRESSES
ARE LISTED ON THE FURNACE
RATING PLATE, PARTS LIST AND
WARRANTY. FAILURE TO USE
THE PROPER CONVERSION KIT
CAN CAUSE FIRE, CARBON
MONOXIDE POISONING,
EXPLOSION, PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
See the conversion kit index
supplied with the furnace. This
index identifies the proper LP Gas
Conversion Kit required for each
particular furnace.
IMPORTANT: Any additions,
changes or conversions required for
the furnace to satis /actorlly meet the
application should be made by a
qualified Installer, service agency or
the gas supplier, using factory-
specified or approved pmts.
IMPORTANT: Connect this lumoce
Ito gels supplied by a commercial
IMPORTANT: A W.. recognized
t eel gas and CO detect(*) are
recommended In all application,
and their Installation should be in
accordance with the detector
manufacturer's recommendations
and/or local laws, rules, reputation or
customs.
GAS PIPING
Install the gas piping according to ail
local codes and regulations of the
utikty company.
If possible, run a separate gas supply
line directly from the meter to the
furnace. Consult the local gas
company for the location of the
manual main shut-off valve. The gas
line and manual gas valve must be
adequate In size to prevent undue
pressure drop and never smaller
than the pipe size to the com-
bination gas valve on the furnace.
Refer to Table 2 for the recom-
mended pipe size for natural gas and
Table 3 for LP gas pipe sizes.
FIGURE 12
GAS PIPING INSTALLATION
UPFLOW & DOWNFLOW
MANUAL GAS VALVE
1
UNION
4TOSPEET
ABOVE FLOOR
REO'D BY SOME
UTILITIES
4 TO MST
PEWS
A6 YR OOMS
UTHJTIES
DRIP LEO
HORIZONTAL
BURNERS
MANUAL GAS VALVE
DRIP LEO •"'-.91)
OURNBRM
GAS vats/E.
IGNITION OP PILOT
UNION
MANIFOLD
OAS VALVV
MANIP"LD IGNITION OF PILOT
IMPORTANT: It is permissible to run
flexible gas connector inside the unit to
a piece of black pipe. • '
Install a ground joint union Inside the
cabinet to easily remove the control
valve assembly. Install a manual
shut -off valve in the gas line outside
the furnace casing. The valve should
be readily accessible to tum the gas
supply on or off. Install a drip leg In the
gas supply line as close to the furnace
as possible. Always use a pipe
compound resistant to the action of
liquefied petroleum gases on all
threaded connections.
IMPORTANT: When making gas pipe
connections, use a back -up wrench to
prevent any twisting of,the control
assembly and gas valve.
Any strains on the gas valve can
change the position of the gas orifices
In the bumere. This can cause erratic
furnace operation.
IMPORTANT: ENSURE that the
furnace gas control valve not be
subjected to high gas line supply
pressures.
DISCONNECT the furnace and Its
individual shut -off valve from the gas
supply piping during any pressure
testing that exceeds 1/2 p.s.i.g. (3.48
kPa).
15
It
GAS PRESSURE
Natural gas supply pressure shnurd
be 5" to T' w.c. LP gas supply
pressure should be 11" to 14" w.c.
This pressure must be maintained
with an other gas-fired appliances in
operation. Never exceed a maximum
gas supply pressure of 14" w.c. with
any fuel.
The minimum supply pressure to the
gas valve for proper furnace input
adjustments is 5" w c. for natural gas.
however 6" to 7" is recommended. The
minimum supply pressure is 11" w.c.
for LP gas.
LAVARNINC I
NEVER PURGE A GAS LINE INTO
THE COMBUSTION CHAMBER.
NEVER USE MATCHES, FLAME OR
ANY IGNITION SOURCE FOR
CHECKING LEAKAGE. FAILURE TO
FOLLOW THIS WARNING CAN
CAUSE AN EXPLOSION OR FIRE
RESULTING IN PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
To check for gas leakage, use an
approved chloride•free soap and water
solution, an electronic combustible gas
detector (see Figure 13), or other
approved method,
16
FIGURE 13
ELECTRONIC COMBUSTIBLE
GAS DETECTOR
FIGURE 14
LP KIT CONTENTS
tiONL AtIpN l /igth
M%t!1 l,Orf•tl YNS�rJ.•iliC tlC�Hy
St/prnCC 1514010,
•k j'•.4.Mi
4
213691 tt!
.rt:• r -
t
r ra i
I•Ai...K4. '
FIGURE 15
HOSE CONNECTION TO LINE PRESSURE TAP
no er
•
1 LP CONVERSION
The valve can be converted to use
liquefied petroleum (LP) gas by
replacing the pressure regulator spring
with the conversion kit spring. This LP
kit spring allows the regulator to
maintain the proper manifold pressure
for LP gas. The correct burner LP
orifices are included in
the kit. See Figure 14.
NOTE: Order the correct LP conversion
kit from the furnace manufacturer.
Furnace conversion to LP gas must
be performed by a qualified
technician.
To change orifice spuds for either
conversion to LP or for elevation:
1. Shut off the manual main gas
valve and remove the gas
manifold.
2. Replace the orifice spuds.
3. Reassemble in reverse order.
Consult the tables at right if there is any
question concerning orifice sizing,
4. Tum the gas supply back on and
check for proper operation and
manifold pressure.
6. Attach the notice label alerting the
next service technician that the
furnace has been converted to LP
gas.
NOx MODELS
When converting furnaces equipped
with NOx Inserts to LP gas, remove the
NOx insert assemblies. Steps for
removal are listed below:
1. Tum off all electrical power and the
gas supply to the furnace.
2. Remove the burner door from the
furnace.
3. Remove the igniter assembly -
handle with core,
4. Remove the two screws attaching
the NOx Insert retainer brackets to
the center panel. Pull the retainer
rod.
5. Put the two screws back into the
holes in the center panel.
6. Reinstall the igniter and bumer
assemblies.
7. Replace burner door.
8. Tum on electrical power and gas
supply to the unit.
ORIFICE SIZ ':HART
RATING PLATE
INPUT
BTU/HR
ELEVATION
0 TO 7,999 FT.
8,000 F7. AND ABOVE
NATURAL GAS
HEATING VALUE 0 1,000 BTU /F7', SPECIFIC GRAVITY 0.62
MANIFOLD PRESSURE 0 3.5' W.C.
50.000
42
43
75.000
42
43
100.000
42
43
125.000
42
43
L P GAS
HEATING VALUE 0 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/
MANIFOLD PRESSURE 0 10' W.C.
50.000
s4
55
75,000
54
55
100,000
54
55
125,000
54
55
ORIFICE SIZING CHART (CANADA)
RATINO PLATE
INPUT
DTUMR
ELEVATION
0 TO 1,90 PT.
2,000 PT, TO 4,600 FT.
NATURAL OAS
HEATING VALUE • 1,000 DTWPr, SPECIFIC GRAVITY 0.62
MANIFOLD PRESSURE A 3,6' W.C.
60,000
42
43
75,000
42
43
100,000
42
43
125,000
42
43
LP. OAS
HEATING VALUE • 2,475 STU/ T, SPECIFIC GRAVITY 1.52/
MANIFOLD PRESSURE A 10' W.C.
60,000
54
66
76,000
64
65
100,000
64
55
126,000
64
65
17
SETTING GAS PRESSURE
The maximum gas supply pressure
to the furnace should be 7"' w.c.
natural gas, or 14" w.c. LP gas. The
minimum supply gas pressure to the
gas valve should be 5" w.c. natural gas
or 11" w.c. LP gas. A properly
calibrated U•Tube manometer is
required for accurate gas pressure
measurements.
Supply Gas Pressure Measurement.
A line pressure tap is on the input side
of the gas valve.
1. With gas shut off to the furnace at
the manual gas valve outside the
unit, remove the input pressure tap
plug,
2. Connect a U -Tube manometer to
the pressure lap. See figure 15.
3. Turn on the gas supply and
operate the furnace and all other
gas -fired units on the same gas
line as the furnace.
4. Note or adjust the line gas
pressure to give:
A. 5" • 7" w.c. for natural gas.
S. 11" - 14" w.c. for LP gas.
5, Shut off the gas at the manual gas
valve and remove the
ti-Tube manometer.
6. Replace the pressure lap plug
before turning on the gas.
TABLE 2
NATURAL GAS PIPE CAPACITY TABLE (CU, FT. /HR.)
Capacity of gu pipe of ddtereni diameters and lengths in cu. 11 per hr. with pressure drop of 0.3 In, and speck
wavily of 010 (natural gu),
length of Pipe, Feet
1 SO 50 n a 0 20 _ 73 63 N 50 7 43
34 279 100 162 130 115 105 08 80
1 520 880 285 245 21$ 106 100 170
1.114 1450 730 500 600 440 400 370 880
1.1 1 ' 1100 8110 780 670 810 560 880
has been •, select the pipe stle sM4d1 wtl pr qte par
required lot gee • many el the Arms. By lornwM
Cu, FL Per Hr, iaequired • Gas ul of Purtsoe 07W4R
wog sets of n 3)
The gilt of ti lama le method on Me Anne nine plate. The healing veto of the gu (871 073) may be
by
caned ling We local natural ger Wiry or the iP gee wpON.
18
It the supply gas tine pressure is above
these ranges, install an in-line gas
regulator to the furnace for natural gas
units. With LP gas. have the LP
supplier reduce the line pressure at the
regulator.
11 supply gas line pressure is below
these ranges, either remove any
restrictions in the gas supply piping or
enlarge the gas pipe. See Tables 2 and
3. With LP gas, have the LP supplier
adjust the line pressure at the
regulator.
TABLE 3
LP GAS PIPE CAPACITY TABLE (CU. OT./HR,)
Maximum capacity of pipe In thousands o1 BTU per hour of undiluted liquefied petroleum gases (at 11 Inches
water column Inlet pressure).
(Based on a Pressure Drop of 0.6 Inch WaNr Column)
Nominal
Iron Pips
Size, Inches
1/2
3/4
1
1.1/4
1.1/2
2
10
275
567
1,071
2,205
3,307
6,221
Length al Plpe, Feel
20 30 40 60 60 70 80 90 100 125 150
189 152 129 114 103 96 89 83 78 69 03
393 315 267 237 217 196 182 173 162 146 132
732 590 504 448 409 378 346 322 307 275 252
1,496 1,212 1,039 913 834 771 724 677 630 567 511
2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 076 866 787
4,331 3,465 2.992 2.646 2,394 2,205 2,047 1,921 1,811 1,608 1.496
Example (1.P); Input BTU requirement of unit, 150,000
Equivalent length of pipe, 60 h. • 3/4' IPS required.
0
ELECTRICAL WIRINb
A WARNING
TURN OFF ELECTRIC POWER AT
THE FUSE BOX OR SERVICE PANEL
BEFORE MAKING ANY
ELECTRICAL CONNECTIONS.
ALSO THE GROUND CONNECTION
MUST BE COMPLETED BEFORE
MAKING LINE VOLTAGE
CONNECTIONS. FAILURE TO DO
SO CAN RESULT IN ELECTRICAL
SHOCK, SEVERE PERSONAL
INJURY OR DEATH.
IMPORTANT: THE FURNACE MUST
BE INSTALLED SO THAT THE
ELECTRICAL COMPONENTS ARE
PROTECTED FROM WATER
(FURNACE CONDENSATE).
ELECTRICAL CONNECTIONS
A WARNING
THE CABINET MUST BE
PERMANENTLY GROUNDED. A
GROUND SCREW IS PROVIDED IN
THE JUNCTION BOX FOR THIS
PURPOSE. FAILURE 70 DO 80 CAN
RESULT IN FIRE, ELECTRICAL
SHOCK, PERSONAL INJURY OR
DEATH.
The electrical supply requirements are
listed on the furnace rating plate.
Use a separate fused branch electrical
circuit containing a properly sized fuse
or circuit breaker. Run this circuit
directly from the main switch box to an
electrical disconnect which must be
readily accessible and located within
eight of the furnace. Connect from the
disconnect to the junction box on the
left side of the furnace, Inside the
control compartment, See appropriate
wiring diagram.
NOTE: The electrical junction box
inside the furnace control compartment
may be relocated to the right side If
necessary. A knockout Is provided.
NOTE: 11 (hot) and 1.2 (neutral)
kneltointhe maig field connections to
furnace, The ignition control on electric
ignition models will not sense flame if
L1 and 12 are reversed.
Installation of the electric supply line
should be in accordance withh the
National Electric Code ANSIMFPA No.
70, latest edition, or Canadian
Electrical Code Part 1 - CSA Standard
C22,1 and local building codes.
This can be obtained from:
National Fire Protection Association
Batterymarch Park
Quincy, MA 02269
Canadian Standards Association
178 Roxdale Boulevard
Roxdale, Ontario, Canada M92 1 R3
FIGURE 16
ISOLATION RELAY
1.332
THERMOSTAT
The room thermostat must be
compatible with the Integrated furnace
control on the furnace. All thermostats
available from the furnace
manufacturer's Parts Department are
acceptable. Generally, all thermostats
that are not of the "current robbing"
typo aro compatible with the Integrated
furnace control we use,
NOTICE: An isolation relay can be
added to prevent any compatibility
problems that may occur. Use a single -
polo, single-throw relay with a 24-volt
AC coil. The contacts should bo rated
for .5 amps minimum at 24 volts. See
Figure 18.
Install the room thermostat In
accordance with the Instruction sheet
In the box with the thermostat. Run the
thermostat lead wires Inside this 6ontrol
oomparlment, Connect the thermostat
as shown on the wiring diagram.
NOTE: "Y" must be connected to the
Integrated Furnace Control. Never
install the thermostat on an outside
wall or where It will be influenced by
drafts, concealed hot or cold water
pipes, lighting fixtures, radiation from
fireplace, rays of sun, lamps, television,
radios or air streams from registers,
Rotor to the instructions packed with
the thermostat for best anticipator
adjustment or selection or see below.
HEAT ANTICIPATOR SETTINGS
For adjusting the thermostat heat
anticipator setting; (a) add the current
draw of the various is in the
system or (b) measurercurrent flow
on either the R or W thermostat circuit
and set the thermostat heat anticipator
according to the current flow
measured. This "nominal" setting for
this control is 0,16 A.
FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS
3,0
12,s
2,0
SOLID COPPER WIRE • AWO.
16
16
16
14
14
16
12
12
14
10
12
12
10
12
12
10
10
10
60 100 160 200 250
Length of Run - Feet (1)
300
a The total wire length is the distance from the furnace to the
thermostat and back to the furnace.
NOTE: Do not use 24 volt control wiring smaller than No. 20.
19
1§
b
FIGURE 17
LINE VOLTAGE CONNECTIONS
UTEC 1012-922 CONTROL BOARD
LI
# # #
— NEUTRALS — EAc
FIELD INSTALLED OPTION
ACCESSORIES
ELECTRONIC AIR CLEANER
1. Electronic air cleaner line voltage
power can be supplied from the
screw terminal "EAC" and a line
voltage neutral screw terminal on
the control board. See Figure 17.
This will power the electronic air
cleaner whenever the circulating sir
blower is In operation.
HUMIDIFIER
2. Humidifier line voltage power can be
supplied from screw terminal d'HUM"
to a line voltage neutral screw
terminal on the control board, Elee
Figure 17. This will power the
humidlifer whenever the burner Is on
and the circulating air blower is
operating In the heating mode.
NOTE: Maximum current —1.0 amps
for each option.
�o
HOT SURFACE IGNITION
LIGHTING INSTRUCTIONS
This appliance is equipped with a hot
surface ignition device. This device
lights the main burners each time the
room thermostat (closes) Calls for heat.
See lighting instructions on the
furnace.
TO START FURNACE
(d,WARNING J
1. BE SURE THAT THE MANUAL
GAS CONTROL HAS BEEN IN THE
"OFF" POSITION FOR AT LEAST
FIVE MINUTES. 00 NOT
ATTEMPT TO MANUALLY LIGHT
THE MAIN BURNERS, FAILURE
TO FOLLOW THIS WARNING CAN
CAUSE A FIRE OR AN
EXPLOSION RESULTING IN
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
2. Set the room thermostat to the
lowest setting.
3. Turn the gas control knob to the
"On" position, or move the gas
control laver to the "On" position,
4. Replace the control access door,
5. Turn on the electrical power.
8, Sot the room thermostat to a point
above room temperature to light the
main bumors. After the burners aro
lit, sot room Ihormostnt 10 a desired
temperature,
TO SHUT DOWN FURNACE
1. Sot the room thermostat to its lowest
setting,
2. Shut off the gas to main burners by
turning the gas control knob to the
IOW position, or by depressing the
gas control Inver and moving 1110
the "Off" position,
0 ARNINQ
SHOULD OVERHEATING OCCUR
OR THE GAS SUPPLY FAIL TO
SHUT OFF, SHUT OFF THE MANUAL
GAS VALVE TO THE APPLIANCE
BEFORE SHUTTING OFF THE
ELECTRICAL SUPPLY, FAILURE TO
DO 80 CAN CAUSE AN EXPLOSION
OR FIRE RESULTING IN PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
SEQUENCE OF OPERATION
UTEC Integrated Control with Hot
Surface Ignition.
1. Each time the thermostat contacts
close, the induced
draft blower (inducer) begins a
prepurge cycle.
2. The air proving negative pressure
switch(es) closes.
3 20 seconds after the pressure
switch(es) close, the hot surface
igniter heats for 5 seconds to full
temperature. The induced draft
blower operates for the complete
heating cycle.
4. After the 5.second Igniter warm up,
the gas valve opens for a
8- second trial for ignition.
5, The igniter lights the gas burners
and stays energized for the first 7
seconds after the gas valve
opens.
6. 7 seconds after the gas valve opens
the remote flame sensor must
prove flame Ignition for one
second using the process
of flame rectification. If the burners
don't light, the system goes through
another ignition sequence. It dons
this up to four times.
7. Tho main blower starts ramping up
approximately 12 seconds after the
gas valve opens.
8. When the thermostat cycle ends, the
gas valve closes, the bumors go out,
the induced draft blower runs for o 8-
second post- purge, and the
negative pressure switch(os) open,
9. The main blower continues until
timed off by the setting on tho
Integrated furnace control board.
uence if the system doesn't Tight
or doesn't sense flame:
1. On a call for heal, the control runs
the inducer for 20 seconds to
prepurge.
2. After the 20-second prepurge, the
hot surface igniter heats for 5
seconds. The inducer continues to
run.
3. Alter the 5•second igniter warm up,
the gas valve opens for a
8-second trial for ignition. The
inducer continues and the igniter
slays energized.
4. The Igniter heats for 5 seconds. After
5 seconds, the gas valve opens for 8
seconds. If no flame is sensed, It
closes the gas
valve, the Igniter de•energizes, the
Inducer runs for 30 seconds more
before the next ignition trial.
5, 11 flame is not sensed during the
eighth second after the gas valve
opens the second time, the gas
valve closes, and the Igniter de.
energizes, Both the Inducer and
main blower operate for 180
seconds after tho second trial.
8. It repeats this process up to four
times. At the and of the last try, the
Inducer stops immediately. The
system Is In "soft" look out.
7, To reset the lock out, make and
break power at the unit
disconnect switch for 8 to 10
seconds. 11 then goes through
another sot of trials for Ignition.
SETTING BLOWER TIMINbS
NOTE: It is not permissible to use this
furnace in twinning applications.
IMPORTANT: This furnace may not be
used in by pass zoning applications.
The ICM motor in this furnace is
programmed to operate over a wide
range of static pressures (0.1.0.8 IWC
static) with an essentially constant level
of air flow. The air Ilow required for a
given cooling application is selected by
utilizing the appropriate dip switch on
the furnace integrated control board,
For heating, the temperature rise of the
unit is selected by dip switch settings as
well. Wiring schetnes for the thermostat
and fossil fuel kit are identical to those
used with other ( -)GDG /(•)GPH /(•)GLH
furnaces,
FIGURE 19
The furnace integrated control was
designed specifically for use with the
ICM motor. On the control, there are
two banks of dip switches. The bank
with two switches controls the heating
blower off delay in a similar fashion to
the 1012 -920 boards used in other
(- )GDG /(- )GPI1/(-)GLH furnaces.
The other dip switch bank contains
eight switches as shown in Figure 18.
These eight switches define the
operation of the ICM motor. The
switches are actually broken down into
four dip switch pairs. Switches 1 and 2
act as a pair as do switches 3 and 4, 5
and 6, 7 and 8. Each dip switch pair
has a total of four possible selections
corresponding to A, B, C and D as
shown in Figure 19,
FIGURE 18
1 2 3 4 5 6 7 8
x00000000
OFF OFF
00
ON OPP OFF ON ON ON
Lo 0
00
22
The assignments of the switch pairs
are shown in Table 4. Pins 1 and 2
regulate the airflow in the heating
mode. Likewise, pins 5 and 6 regulate
the airflow in cooling mode. Pins 7 and
8 allow for line tuning of the cooling
airflow and pins 3 and 4 are used to
adjust the cooling off delay.
• COOLING AIRFLOW
This furnace is programmed to provide
cooling airflow of 1 1/2, 2, 2 1/2 , and 3
tons in the (1GPH /LH•07 units and 3, 3
1/2 , 4 and 5 tons In the (•)(3PH/LH•12
unit, M shown in Table 6, this airflow is
selected by properly setting switches 5
and 6. Table 4 shows which setting will
be necessary for switches 5 and 6 in
order to obtain the desire airflow.
The switch selling c rresponding to
selections A, 6, C, and 0 are shown in
Figure 19.
Occasionally, the field installer may
wish to make adjustments to the
cooling airflow listed in Table 5. This
can be done by using switches 7 and
8. Switches 7 and 8 allow the selected
cooling air flow to be increased or
decreased by 10% as shown in Table
6. The minimum air flow possible is
approximately 600 sCPM,
NOTE: The air flow adjustments in
Table 6 apply to cooling mode only.
Switches 7 and 8 cannot adjust the
heating air flow.
CONTINUOUS FAN
When in fan only mode, the furnace will
provide approximately 600 sCFM of air
flow.
TABLE 4
Switches
Function
r 1 &
2
Heetin • Air Flow
3 &
4
Cootin • 011 Dole
5 &
8
Coolin • Air Flow
7 &
8
Cooling Adjust
TABLE 6, COOLING AIR FLOW (SWITCHES 6 & 6)
HEATING AIR FLOW
Since the air flow provided by the ICM
motor is essentially constant over the
range of .1 to .8 IWC static, the
Temperature rise across the unit may
also be adjusted. The installer is given
the option of three air How options in
heating mode as shown in Table 7,
Switches 1 and 2 regulate the heating
mode air flow.
It must be noted that the temperatures
listed in Table 7 are design
temperatures. Your Installation may
vary from these designed temperatures
and must be checked upon installation.
If the temperature rise falls outside the
furnace listed rise range, select
another heating air flow which will
allow for operation within the rise
range.
Switch
Selection
(•)GPH/LH•07
Alr Flow
(•)GPH/LH•12
AIr Flow
(•)GPH/LH•05
Air Flow
(•)GPH/LH•10
Air Flow
A
1200
2000
1200
2000
6
1000
1600
1000
1600
C
800
1400
600
1400
Q
600
1200
600
1200
TABLE 8, AIR FLOW ADJUSTMENT
SWITCHES 7 & 8
Switch
Selection
Air Flow
Ad untment
No Ad untment
s
+10%
C
•10%
0
No Adjustment
TABLE 7, HEATING AIR FLOW SELECTIONS
SWITCHES 1 b 2
Switch
Selection
Temperature
Rise °F
Mid•Rise
s
Mid•Rise
C
MId•RIse —10 °F
D
Mid•Rise + 10 °F
23
MOTOR START UP AND
SHUT DOWN
The ICM motor Is programmed to
provide) a "soft" start and stop. On a
call for heat or cool, the motor will
gradually ramp up to the field selected
blower speed. This eliminates the
sudden rush of air normally associated
with a PSC motor. Once the thermostat
is satisfied, the motor will gradually
ramp down as well.
HEATING BLOWER OFF
DELAY
The heating blower off delay Is
controlled by the dip switch bank
containing 2 switches. These switches
have the same adjustment settings as
the normal UTEC Integrated Furnace
Control used In the 80+ product line,
TABLE B. COOLING BLOWER OFF DELAY
SWITCHES 3 & 4
Switch
Selection
Cooling Blower
Off Delay
A
45 Seconds
El
MM.
D
30 Seconds
60 Seconds
0 Seconds
MOTOR STATUS LIGHT
The integrated furnace control comes
equipped with an additional light that
indicates motor status. The furnace
control continually monitors the rpm of
the ICM motor and if the motor is
operating within specified limits, the
light will remain on If the motor is
operating outside the specified limits,
the light will flash.
If the motor should fall, the integrated
control will verify that the motor Is not
turning within 15 seconds, After
verification, the control will go into soft
lock out, however, the control will
continue to attempt to start the motor
for 2 minutes. If the motor starts during
this time period, the control will recover
and continue normal operation, If the
motor does not start, the control will
discontinue frying to start the motor
and will try again in one hour, During
the soft lockout, the motor status light
will flavh,
ICM MOTOR FIELD SETTINGS
EXAMPLE
Situation
A furnace with an input 75,000 Btu/hr is
10 provide 1000 CFM of cooling air
flow. A 60 second cooling blower oft
delay is desired. The heating flow is to
be adjusted to mid•rise + 10 °F.
Solution
Consult the quick reference chart, The
heating air flow chart shows that mid.
rise + 10 °F can be obtained by placing
switches 1 and 2 in the ON position.
The cooling off delay chart shows that
a 60 second cooling blower off delay Is
obtained by setting switch 3 to the OFF
position and switch 4 to the ON
position. The cooling airflow table
shows that for a furnace with 75,000
Btu/hr input, a cooling air flow of 1000
CFM can be obtained by setting switch
5 to ON and switch 8 to OFF. Switches
7 and 8 can either both be On or both
OFF because no cooling air flow
adjustment is required. If an
adjustment to the cooling atr flow Is
desired, It can be adjusted upward or
downward by 10% as shown on the
table for switches 7 and 8.
ICM MOTOR QUICK REFERENCE
M Switches 7 & 8
Switches 1& 2
Switch
Temperature
Rise °F
1
2
OFF
OFF
Mid•Rlse
ON
OFF
Mid-R11.
Mld•Rts.•~1O�F
OFF
ON
ON
ON
Mid.RY,.1O'F
Heating
Air Flow
Sw
tch
Air Flow on
Adjustment
7
S
OFF
OFF
No Adjustment
� jig
,
ON
OFF
OFF
ON
ON
ON
, No Adjustment
2
x00
3 4
00
Cooling Off Delay
Switch Cooling Blower
3 4 Off Delay
OFF OFF
ON OFF
OFF
ON
ON
45 Seconds
30 Seconds
60 Seconds
ON 0 Seconds
Switches 3 & 4
5 d
7 8
Adjust for cooling sir flow only.
oaoo��
Cooling Air Flow
SmY
c
6
44GDGytf•07I Ak fl w-
.CFM
OCIDC/LH.irls Ak Flow
KIM
5
OFF
OFF
1200
2000
ON
OFF
1■/{�/��//��/{�/■
-I
1
II���gI��In�A•
OFF
ON
rl�ll�
800
�
\•1 I.1�
1400
ON
ON
600
1200
Switches 5 & 6
' ADJUSTING OR CHECKINta
FURNACE INPUT
The maximum gas supply pressure to
the furnace should be 7" W.C. for
natural gas. The minimum gas supply
pressure for purposes of input
adjustment to the furnace should be 5"
W.C.
A properly calibrated manometer or
gauge Is required for accurate gas
pressure readings.
The manifold pressure should be set at
3.5" W.C. for natural gas. Only small
variations in the gas flow should be
made by means of the pressure
regulator adjustment. In no case
should the final manifold pressure vary
more than plus or minus 0.3" W.C,
from the above specified pressures.
i adjust the pressure regulator:
1. Remove the regulator cap.
2. Turn the adjustment screw
clockwise to increase pressure or
counterclockwise to decrease
pressure.
3. Replace the regulator cap securely.
TABLE 9
METER TIME IN MINUTES AND SECONDS FOR NORMAL
INPUT RATING OF FURNACES EOUIPPED FOR NATURAL
OR LP OAS
INPUT
runt
METER
cu.
CU. FT.
_
HEATING VALUE OF OAS BTU PER CU. FT.
,�,
7
,,
,
MIN.
SEC,
MIN. SEC,
MIN
SEC,
MIN.
SEC.
MIN.
SEC
��
ONE
TEN
1
10
5
60
1
12
12
00
1
12
15
30
1
13
15
12
3
30
20
00
75,000
ONE
I1n111IIn11nF11
rnnIIFIIWIIInFI[1
iIi[iIiflF1I1
100,000
125,000
ONE
Input BTUMR ■ Hoatlna Value of Gas (BTU/Ft') x 3800
Time In Seconds (for 1 cult.) of Gas
27
• Furnaces for use on LP gas, the Lf-
gas supply pressure must be set
between 11.0" and 14.0" W.C. by
means of the tank or branch supply
regulators. The furnace manifold
pressure should be set at 10" W.C. at
the gas control valve. For elevations
• up to 8,000 feet, rating plate input
ratings apply. For high altitudes
(elevations 8,000 and over) and for
• any necessary major changes in the
gas flow rate the orifice spud must be
changed.
To change orifice spuds:
1. Shut off the manual main gas valve
and remove the gas manifold.
2, Replace the orifice spuds.
3, Reassemble In reverse order.
4. Turn the gas supply back on and
check for proper operation and
manifold pressure,
Check of Input Is important to prevent
over firing of the furnace beyond its
design•rated Input, NEVER SET
INPUT ABOVE THAT SHOWN ON
THE RATING PLATE.
To check furnace Input:
1. Make certain that all other gas
appliances aro shut off, with the
exception of pilot burners,
2. Start the furnace
3. Time the meter to measure the lime
required to burn ono cubic foot of
gall.
4. Use Table 9 to determine input rats,
ORIFICE SIZING CHART
RATING PLATE
INPUT
STU /HR
ELEVATION
---r-�
0TO7.999F1 6.000 Fl. AND ABOVE
NATURAL GAS
HEATING VALUE 0 1.000 BTU /F7>, SPECIFIC GRAVITY 0.62
MANIFOLD PRESSURE it 3.5' W.C.
50,000
42
43
75.000
42
43
100.000
42
43
125,000
42
43
L.P. GAS
HEATING VALUE 41 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/
MANIFOLD PRESSURE • • 10' W.C.
50,000
54
55
75,000
54
55
100,000
54
55
125,000
54
55
ORIFICE SIZING CHART (CANADA)
RATING PLATE
INPUT
STUMR
ELEVATION
0 T01,099 FT.
2,000 FT. TO 4,800 PT,
NATURAL OAS
HEATING VALUE 0 1,000 STU/PT+, SPECIFIC GRAVITY 0,02
MANIFOLD PRE88URE 0 3.5' W.C.
80,000
42
43
76,000
42
43
100,0000
126 000
42
42
43
43
LP. GAS
HEATING VALUE • 2,475 0TU PV, SPECIFIC GRAVITY 1,62/
MANIFOLD PRESSURE • 10' W.C,
60,000
54
65 '
78,000
64
65
100,000
64
65
125,000 .
64
55
.re —
EA SURIN /1.1H
FL 01/I •
- • •
t:1:11( • t!.. :4.. ;• f do • •
#1-41141,11i1.1 (Aft GK
..;: •.1 •
,v.1'
o: the t31:;:!!y
tfor.1 4`1!„. cit 10 11te 11.111141Ce
I•o,41)10 yet out ot ; (Pax: bro.?
trOn th6 t,sclinney'r Set?
l'i9we 20
rlL-f1 ei fetutli
it
II, cli,sr: thr., IlariaCe
Optqati, Iht tii3C(' I!!
.1 Wrom fh IlltirmoMOtOt in the
supply air (Met stops rising
(approximately live m(nutes),
Subtract ttio retutn air tomporettue
from tho supply it toniperature.
Thu difference is the temperature
to
Compnro tho moasurod
tomporoluro riso lo approved
lomporalwo riso rango listod
910 furnaco name plato, Soo
Figure 21
11 the thoasurod temperature ASO IS
above !ha approved rango, the or flow
is too low: Moro air must bo movod by
speeding up tho blowor, by removing
(Medians in tho duct systom, or by
adding more supply or rolurn air duct, 11
it,, measured temperature riso is bofow
the appravod range, tho air How is too
much. Use healing spood tap on lho
integrated control board,
10eally the meowed tomporaturo riso
should ho ui the middlo of the rango.
r 1 11k I .
11 !.'.I11 i.91! t I
FIGURE 21
FURNACE NAME PLATE
1
AIR COI)4)1110t41/4 DIU1010/4
cow!' OA 1 Tit. ARKAIWIAS
Pikref 1'M OR hiUN timer VDT
r4 IR VIII MR IVIV4441: FON 1N1X7014 INSTAIJATION
floil-Y 04111,11,111Na CON4T14 tiert;r7 o rn;
'114 14; 1 11140117.1,PIL, MAX T0141,004/I 6, 3 AM1S
st,t VIA/1;741 MTH 4:11111titil PHOTECT1ON11011THE7:
444147.1. ■•47: ILBLALNU1111151
POI 1 N114111.
75. OW/
IP,u 11111%6 WA)
0050702 F1U94 0000
mono f Ai IMIW
sin ruRrx. OAS
41 k. 1 1%117 if 111N44 y• NAT t,0
7.
Val ^gi (Di SW Pi, 001($tail tp tya■Ict
OM v Al 1144 %int II Illi4USolli• I Oa 000.96{{
PO • ‘11681411•101110 1.9•104•Ct S'
OlOs CIA Milla0011 14§.
I, g rpor-aAtvwx 'nit m 4 or.Tcr 7 or
4.1.1.41 -7.t 114: rx..v8si st 110-OVEM t401 4.44 A1/1§i- WM.
R istilLS w c. 11-7 I et2
6 istiii.s IA to 11-7
IIIIS Po A i •-t If 4;41111 1% P41114.1:11A1141144NACE1VIIEN Mit:114100K 408 F011 C1011/1141107i.
••-.1.4;
11.w v.
so-an
1111i l'i 4 1' it 1,1;111 1$ 1111 P14'1/17411 VVN'T VOUCH/ AIM 7178sAcr%'11K111/61/136 8VT1/4)011
OP 1141 4:01.1111
•
FIGURE 22
DOWNFLOW BLOWER REMOVAL
TOP PLATE
stEP 1
FRONT SCREW TO i3E
REMOVED & TOP
PLATE LIFTED
STEP 2
REMOVE FLUE PIPE
ENCLOSURE AE- 66997d1
JACKIT
511 BIM
SCREW
S12242042
O'v
(1) ) ri RE
ENCLOSUati DOOR
AE16983 O1
REMOVE ®LOWER
MOUNTING SCREWS
AND SLIOIi OUT
BLOWER:
NOTE: NM � IAl ).M sT AN O FOR 0B
SAFETY FEATURES
LIMIT CONTROL
The high limit cutoff is set at the
factory and cannot be adjusted. It is
calibrated to prevent the air
temperature leaving the furnace from
exceeding the maximum outlet air
temperature, If temperature exceeds
the maximum outlet air temperature,
the limit will shut the furnace down.
Reasons which could cause the outlet
temperature to exceed the range aro
failed indoor blower, dirty filters, Ito,
FLAME ROLL -OUT SAFETY
SWITCHES
Furnaces are equipped with flame roll•
out switches to protect against
overtemperature conditions In the
control compartment caused by
inadequate combustion air supply. In the
event of an overtemperature condition,
the switch will shut the furnace down.
The switch for the DOWNFLOW Is
located just above the burners on the
blower divider panel, Switches for the
UPFLOW/ HORIZONTAL ONLY HOT
30
SURFACE IGNITION FURNACES aro
located on Dither side of the burner
brackets and just above the burners on
the blower divider panel, 11 a switch Is
tripped, It must be manually reset, DO
NOT jumper this switch. II this switch
should trip, a qualified installer, 'entice
agency or the gas supplier should be
called to chock and/or correct for
adequate combustion air supply, 11 this
unit is mounted in a closet, the door
must be closed when making this
check.
A failed Inducer motor would be a
cause of inadequate combustion air,
DO NOT reset the flame rollout switch
without taking corrective action to
assure that an adequate supply of
combustion air Is maintained under all
conditions of operation. Replace this
switch only with the identical
replacement part.
LUBRICATION
The blower motor and induced draft
motor are prelubricated by the
manufacturer and do not require
further attention.
The motor must be cleaned
periodically by a qualified installer,
service agency, or the gas supplier to
prevent the possibility of overheating
due to an accumulation of dust and dirt
on the motor exterior. And, as
suggested elsewhere in these
instructions, the air fillers should be
kepi clean because dirty filters can
restrict airflow and the motor depends
upon sufficient alit flowing across and
through it to keep from overheating.
PRESSURE SWITCH
This furnace has a pressure switch for
sensing a blocked vent condition, It is
normally open and closes whon the
induced draft blower starts, indicating
air flow through the combustion
chamber. As slated, a blocked vont
condition will cause the protium
switch to remain open as will a failed
Inducer, a crack In the pressure switch
hose, Ito.
MAINTENANCE
[WARNING
DISCONNECT MAIN ELECTRICAL
POWER TO THE UNIT BEFORE
ATTEMPTING ANY MAINTENANCE.
FAILURE TO DO SO CAN CAUSE
ELECTRICAL SHOCK RESULTING
IN SEVERE PERSONAL INJURY OR
DEATH.
FILTERS
Keep the air filters clean at all times.
Vacuum dirt from filter, wash with
detergent and water, air dry thoroughly
and reinstall.
1, 171V- 50,300 btuh unit requires
removal of 3W' segment of filter and
frame to get proper width for a
bottom filter.
2.21 " - 103,000 btuh unit requires
removal of 3W' segment of filter and
frame to get proper width for a side
filter. proper,
width
btuh unit requires
removal of 7" segment of filter and
frame to get proper width for a side
filter.
FIGURE 24
DOTTOM RETURN JACKETAUIMEW
FIGURE 23
RESIZING FILTERS & FRAME
REMOVE SEGMENT 10 SIZE
AS flEOUIRED
TABLE 10
FILTER SIZES
UPFLOW FILTER SIZES
FURNACE
WIDTH
INPUT SOTTOM $IDE
STUN EIZE SIZE
QUANTITY
171 12'
2V
241/2'
758.100
50 1510 X 25' 15W X 25'
1940 X 25' 1510 X 25'
125 22W X 25' 1510 X 25'
1
t
1
DOWNFLOW FILTER SIZES
FURNACE
WIDTH
INPUT
STUN
SIZE QUANTITY
171h'
21'
241h'
50
7$ 8. 100
12$
12'x20'
12'x20'
14'X20'
2
2
2
n
Olt
it
W
Filler FIr /4naM
5l4
AE411512 AE41
SII4
50,000
75,000
100,000
123,000
171/'
21'
21'
24W
1
1
1
Cut Off 31h'
M Is
M is
1 M b
M b
Cut Off 31M
Cut Off 3W
Cut OR 31h'
'NOTES Some filters must be
rosized to fit certain units and
applications,
LID IIOnQM
t"
_ NOTE:
° MLTI R
SACK MANX OF S0U0 SO1TOM flT$
UMDEIWEATN JACKET. EIOEE AND FRONT
FLANGE* PIT OMNI PLANOEs ON JACKET.
SOLD BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY.
SCRIM
(2) RUM
ROO
FILTER i ROD LOCATION
31
FIGURE 25
FILTER RETAINING ROOS (SIDE RETURN)
UPPLOW
MILL (2)
3n6• WA.
HOLES
CUT -OUT ANO OA/L! DETAIL
JACKET
PILttR ROO
SU,POR1
ANGLE
fILfiER
SUPPORT
ANGLE
ANGLE
f ILt €R
FILTER
IIOC
1312
• JACKS?
AMC DETAIL
ATTACH WITH
SHEET METAL
SCREWS 11 REO'D)
FILTER ROD
SUPPORT
ANGLE
FILTER SUPPORT
ANOLE
(SEE ANGLE DETAIL)
32
ROD A FILTER SUPPORT ANOLU AMIABLY
FIGURE 28
DOWNFLOW FILTER INSTALLATION
•
0
IMPORTANT: Do not operate the
system for extended periods without
filters. A portion of the dust entrained
in the air may temporarily lodge in the
air duct runs and at the supply
registers. Any recirculated dust
particles will be heated and charred by
contact with the furnace heal
exchanger. This residue will soil
ceilings, walls, drapes, carpets, and
other household articles.
SYSTEM OPERATION
INFORMATION
Advise The Customer
1. Keep the air filters clean. The
heating system will operate better,
more efficiently and more
economically.
2. Arrange the furniture and drapes so
that the supply air registers and the
return air grilles are unobstructed.
3, Close doors and windows, This will
reduce the heating toad on the
system.
4. Avoid excessive use of kitchen
exhaust fans,
6. Do not permit the heat generated by
television, lamps or radios to
Influence the thermostat operation,
6 Except for the mounting platform,
keep all combustible articles throe
foot from tho furnace and vent
system.
7. IMPORTANT; Replace all blower
doors and compartment covers alter
servicing tho furnace. Do not
operate the unit without all panels
and doors securely In place.
8. Proper operation of the system with
constant air circulation.
ANNUAL INSPECTION
The furnace should operate for many
years without excessive scale buildup
In the flue passageways, however, It is
recommended that a qualified installer,
service agency, or the gas supplier
actually Inspect the flue passageways,
the vent system and the main and pilot
burners for continued safe operation
paying particular attention to
deterioration from corrosion or other
sources.
L,l►1i1lAR N I N G ..
HOLES IN THE VENT PIPE OR HEAT
EXCHANGER CAN CAUSE TOXIC
FUMES TO ENTER THE HOME
RESULTING IN CARBON
MONOXIDE POISONING OR DEATH.
THE VENT PIPE OR HEAT
EXCHANGER MUST RE REPLACED
IF THEY LEAK,
If during inspection the flue
passageways and vent system are
determined to require cleaning, the
following procedures should be
followed (by a qualified installer,
service agency, or gas supplier):
1. Turn of electrical power to the
furnace and get the thermostat
lever to the lowest temperature.
2. Shut off the gas supply to the
furnace either at the meter or at
a manual valve In the supply
piping.
3, Remove burner door, On downflow
models, the blower door and
burner door flange must also be
removed.
4, Disconnect gas supply piping from
gas valve.
6, Remove screws (4) connecting the
burner tray to the center panel,
6, Disconnect wiring to the gas valve.
Make sure to mark all wires
disconnected for proper
reconnection,
7, Remove burner tray and manifold
assembly from the unit,
8, Romovo all screws In tho unit top
plate. Remove the top plate along
with connecting pressure switch
from the unit.
9. Remove screws connecting draft
Inducer to center panel, Also
remove wiring to draft Inducer at
this time.
10. Remove screws (11) on perimeter
of heal exchanger. 11 hot surface
ignition is present, remove the
connecting screws along with
associated wiring at this time,
11. In an upward and forward motion,
lift heat exchanger from the unit,
Pftkt
flush each heal exchanger tube
with water from a hose and blow
out with air to remove excessive
moisture. If heat exchanger is
blocked, especially with soot, and
cannot be flushed. it must be
replaced.
13. Reassemble (steps 1 through 11 in
reverse order.
It is recommended that at the
beginning of the heating season and
approximately midway in the heating
season a visual Inspection be made of
the main burner flames and pilot flame
on standing pilot models for the
desired flame appearance by a
qualified installer, service agency, or
the gas supplier,
It is also recommended that at the
beginning of the heating season, the
flame sensor on hot surface ignition
models be cleaned with steel wool by a
qualified installer, service agency, or
the gas supplier.
REPLACEMENT PARTS
Contact your local distributor for a
complete parts list, See enclosed
sheet,
TROUBLESHOOTING
Refer to Figure 27 for determining
cause of unit problems,
WIRING DIAGRAM
Figure 28 is a complete wiring diagram
for the furnace and power sources.
00- ►1.14/22•2b
1)3►+1v100 SI H0t1VU3d0
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Micro
Com
Systems Washington Ltd.
12608•B INTERURBAN AVENUE SOUTH
TUKWILA, WA 98168
TEL (206) 248.3191
FAX (206) 248.3313
ATTENTI Ot1
The next image may be a
duplicate of the previous
image.
w>L. Other:
www.microcomsys.com
FIGURE 27
INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE
FOR UTEC 1012.922 (115 VAC IGNITER)
1
34
OFF - NO MOT
LI.
6
0
Z
0
0
0 DIMON SLOAEA /pHJI
Sr0►S AF1EA
1 91/IT1l1f0ll•4 SEGONOS
,_ 1YES
0 [ 1AOTALSSTaUTING SKIS
STMT
1. AZT r* MIMI TO AUTO
L 117 TIOl00gAT 10
CALL 1011 MOAT
INTEGRATED FURNACE CONTROL (IFC)
TROUBLESHOOTING GUIDE W /ICM
MOTOR & MINI IGNITOR
019 VW t0Mttt10
111Aee. w10011
TES
MICIIOH10Cta011 1TAM LEO OM
IC/WO t LEO WILL PLA011 10
IMMATt TV•A0110 COMP PAUL,111
�p
•
•
HOOFS
t.
aOM 1111/1011 M A![C.1Mt tw VILL
SUP 4011 A MK AM 11 1!!
IK►LACt Own
• WWI 1011 Mitt 70 15011111 MOM
MIPLAM ttw aot111
OMILACt Meal
•
a.� ET E.
,.r
WILL A0 11111V.. V
TVA ;LAW a_1itv"
"
AIi�Tfli-
gig 1104 TALK
10
w j wasmciall.
1"Li #LOP14161EwAGIOi {4+pV11I rcZ a E 1 r M r Tai iii C.
►pl NM4
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IOW WOO 5T?5 *TEA 0 SEG.
'/45
MOM IP 111C10051 a lNT rf f►p1 104I1 i0 %CQef MU
• • T OM Sri tAr i 44110 WA VW,
• CtLLEAN LA1•E tC1��$� Y11H itU I, wool.. �•�"�
• �•[MT POMEA 10 UNIT.
• IF C►ECAS AK QK, ACR.CE ItWEI
�•i+CHHEE�CYKy��EOM PROPER Nr(otomOS1At ? RAy$Jt
1rimi►y rF' 4.00,�1€PI AcE vA 14114' rAr NW
HG • u¢cx firoceEa%iHii;
.. - AEPL� 1FG ... . ..�
• TCY EDIT COIN LINT,
RC►LKE
C/ IIFC►
REPEAT PROCEI%JiE UNTIL TROUOLEFREE
(pompon is 901•11E0.
9 *2Z 711 *14 -Oa
t
1
i
1 g
,1
•3.2 P4.2P2.,
1
14 vg
CHO .1.
LC
•SIP .3
/NOMA
NUMLIEAc
/Ow
SWITCH)
COMPONENT COQE
IriPia4"" 11(411
STIATIffigt
CT IS gr
/a LONER
Rims NICIR
arir vg REIAY
ggic CNTRL
NUN IU4IDWJI ILAY
pm INDOOR 'LOVER mOTOR
10M INDUCED ORAFT MOTOR
ingmetmy
IRIKGRTOVIANACECNTOL
GNITION RELAY
Oa CONTROL
C kaatITIOT CNTRL
MAIN";ALVE
NE0,PRESSU8E CNTRI,
PUSH QUITOH SWITCH
POWER FACTOR CHORE
rIbN CAPACITOR
THERMOSTAT IH/CI
THERMOSTAT RELAY
NOTES;
IF FACTORY WIRING OF MATING ANO
4/44105PAT. 114P1F8MIV•
PRIATE ;Pecos,
CONNECT UNUSED mOTOR LEADS TO
MI AND M2.
.0100ELS
WITH 3 SPEED NOMA •
SLUE LEAD IS FOR HEOlum spEgo
4,14 0 YELLOW LEAD ON MOTOR.
A,wPFLOw & 0011INFLOii MODELS OIMRL0
O,UPFLOM/HORIZOHTAI, (3) MRLCISI
C,HORIZONTAL ONLY MODELS 12IM8LCISI
WIRING INFORMATION
LINE VOLTAGE
-FACTORY STANDARD
-FACTORY OPTION
.FIELD INSTALLED
LOW VOLTAGE
-FACTORY STANDARD
-FACTORY OPTION
WIELO INSTALLED
REPLACEMENT WIRE
-RUST BC THE SAKE SIZE AND TYPE OF
OWLATION,AS ORIGINAL Hof C 8041
WARNING
-CABINET MST OE PERMANENTLY
GROUNDED AND CONFORM TO N.E.C.,
AND LOCAL. CODES,
■••■••••■•■••
■ ■ • ■ 1 w
•••••••■••■•••■••
100,1■0■0,0
WIRE COLOR CODE
RIC SLACK PR PURPLE
Wn DROWN 8 RED
BL OLUE W WHITE
G CREEN r YELLOW
0 MANCE
WIRING DIAGRAM
uPFLOW.DOVNILOw 1. HORIZONTAL SLOwER
IHOucED DRAil.caS FIRED,FOACE0 AIR
FuRNACE,SINGLE STAGE HEM (SINGLE STAGE
EDOL,ROOERTSHAw,wHITE RODGERS OR HOHErvELL
GAG VALVE,HOT SURFACE IGNITION
• •
MGR 240.45
41 =24212-02
1
WATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT 11/23/99
FILE: K: \ \KAA \ \99\ \99052 \ \AWBONUS.WS HOUSE ID: TRYON CONCEPTS
Site: PLAN #2715 W/ BONUS
Homeowner:
Builder:
Analyst: NMS
Jurisdiction:
Utility:
House Type: Single Family �� RECEIVED „A
Floor Area: 2715 ft2
Weather Data: Seattle, WA
Climate Zone: 1
PERMIT CEU1 ER
R
MONO SMMOMMMOM MOM MEIMMM MOmaaaaaaasac:Maaa = === a = = =a =r = === == = s =a= s == =0MrsOsessOMMWM=
The PROPOSED design *COMPLIES* with 1997 WA State Energy Code.
REFERENCE
COMPONENT PERFORMANCE 999
ENERGY BUDGET
* * *
PROPOSED
995 Btu /hr -F
* ** kWh /ft2 -yr
--sass Gass --- as ssssasssssaassssssasaasssssasss ass ssaasssasaasssassaiesssaasasaa
REFERENCE DESIGN
Component
Reference
Value X Area as UA
BG Wall 2'
BG Slab 2'
Floor
Glazing 015%
Doors
AG Wall
Ceiling, Attic
Infiltration
U -0.043
F -0.690
U -0.041
U -0.650
U -0.390
U -0.062
U -0.036
ACH -0.350
624 26.8
630ft 434.7
1231 50.5
407.3 264.7
37.7 14.7
2654 164.5
1207 43.5
22869ft3( 146.5)
Reference UA
999.4
PROPOSED DESIGN COMPONENTS
Component Description
Value
X Area a UA
BG Wall
BG Slab
Floor
Glazing 017%
Doors
AG Wall
R13 Batt 2' depth
R19 vented Joist 16oc
* *2GL VINYL 1/2" CL +AR
Wood 1 3/8 ", solid flush
R13 STD Lap Wood
U -0.056
F -0.673
U -0.041
U -0.470
U -0.390
U -0.082
624 34.9
630ft 424.0
1231 50.5
468.0 220.0
37.7 14.7
2331 191.1
Items in parentheses not included in COMPONENT PERFORMANCE totals.
** Denotes non- standard values - check calculation of thermal value.
Page 1
'\tOOO ..o61
WATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT
FILE: K: \ \KAA \ \99\ \99052 \ \AWBONUS.WS
11/23/99
HOUSE ID: TRYON CONCEPTS
R19 STD Lap Wood
Ceiling R30 blown Attic STD baffled
Infiltration Standard Air Sealing
Struc Mass
Light Frame, Sheetrock walls
U -0.062
U -0.036
ACH -0.350
262 16.2
1207 43.5
22869ft3 (146.5)
Proposed UA 994.9
M- 3.000 2715 8145
HEATING /COOLING /VENTILATING SYSTEMS
Heating System Type:
Make:
Model:
System Efficiency:
Modified Efficiency:
Design ACH:
Design Load(at 44F dt):
Duct Losses(% Den Load):
Total Load:
System Size(Output):
Average Annual Heat:
Annual Cost:
Ventilation System:
Cooling System:
SEER:
Cooling Load(at 4F dt):
System Size ( %Over) :
Annual Cool Requirement:
Solar Access:
PROPOSED
Gas Furnace
Payne
376C/
80 Is
67 Is
0.60
55929 Btu /hr
0 Btu/hr( OTC)
55929 Btu /hr
84000 Btu /hr (150%)
* ** MBtu
* **
Integrated Spot
& Whole House
NONE
0.0
(Ducted)
Btu /hr
tone (0125%)
kWh /yr
Partially Shaded
Receive°
CITY OF TUKWV!LA
+53 17 (J
PERMIT CENTER
PROPOSED DUCT SYSTEM
SUPPLY
RETURN
Location
Vented crawlspace
Attic or garage
Avg Rvalue Surface Area
R- 8.0 543.0 ft2
R- 8.0 108.6 ft2
Page 2
WATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT 11/23/99
FILE: It: \`KAA \ \99\ \99052` \AWBONUS.WS HOUSE ID: TRYON CONCEPTS
GLAZING ORIENTATION
PROPOSED PROPOSED
South : ***ft2 North : ***ft2
Southeast : * ** Northwest : * **
East : * ** West : * **
Northeast : * ** Southwest : * **
E££ S Glz:
* * *t
REC IVI1O
t;lfl' or TU S 11.,d
t l:i 7 ;)1:10i1
PERMIT MIEN
= ==Rme?riiwee+m G'.m= ==oramm aieioasraw►=mmsw= m s=s u-7ww=m Feewmwm==nr=m0==m===w=====
Economic and energy consumption estimates are designed for comparative
purposes only. Actual cost for heating will vary depending on weather
conditions, occupant lifestyle and other factors.
-ws ... --- -asin_ Page 3 --------- ---- -- wen---- --- ------ w---wi
Dler Associates -' rchitects
ME: TRYON CONCEPTS PLAN 2715B
UMBER 991 52.21
1994
DATE:
BY:
11/16/99
MJM
y�¢. I, a..
gti}11`t' � ^� °M r `t>'� H S:•i
..Lx.7-;. ::.. , r:.w. ,v
y y .. ..
!f:� ! } A n 0
: at .....
.. y„ {l if
g 0 te't' �{c Y
.�_.. i.i. _ e.. r . -. ai+ . 5� A "-
6 tt yi 1 k1af. u 2 •
�% . 6 *1. ".�F <
..?�a'
t ROOM
NAME
WIDTH
ON FEET)
HEIGHT
(IN FEET)
AREA
(IN SQUARE FEET) 1
QUANTITY TOTAL AREA TOTALS
:HOW MANY) 1 _ON SQUARE FEET) 1 ON SOUARE FEET)
-.10*
t�trrf � ". �� :j.�I'•t °i "'... .5 '.
�. } [
lli jt Pi �'
,3! ��� �� .,
.+E.B
t i '
._. ..r�.f.w .. ���.,' .t.� j �
, r, .. .g: tts }r.e..
�`� .� ,� ty�... �� `Y � ; +.�. '} .g
,____ BED 04
4.00
5.00
20.00
1.00
20.00aDn`i}:f
=N
• `s r,F- 'i
p
REC. ROOM
5.00
6.67
33.35
1.00
33.35
AREC, ROOM
3.00
5.00
15.00
2.00
30.00
TOTAL MAIN
. .35
35
�
)•at'. ��
` :..__
,:. :
3 i 1'1O
-__L:. �.f, t .n 1si
..! a.. ._..._.-
•
'
_as_._.s..-- .._- a.i..n_
_
'7f.'
r -. `..
. LIVING.,.
r_ .._+
8.00 ..
.iS
5.00
30,00
1.00
30.00
::.:.• • :• , '•..";
.
;.;' "(
`;":'�f -, "F
OPT.LIVING
6.00
4.50
27.00
1.00 ,
2700.
DINING.
- .
8.00
5,00
30.00
1.00
30.00
FAMILY
8.00.
5.00
40.00
33,38
1.00
_ - 1.00 _
40.00
33,35
NOOK
5.00
8.87
KITCHEN
5.00
. _.. _3.50
. 17.80
.. 1.00
. 17,50
FOYER
1.00
6.67
6,87
2,00
13,34
TOTAL UPPER
191.19
- r--- �•- -- ••.-±- -
I•. eS.. Y •< : St '' i
._.._� - L.
t
f 'i
t � 3 . � _ -
u¢ .•' _
+
0 O• �
{ F
• `. c ! t .q:t `i •• l $ }ss f� !V�
•
MASTER BEDROOM
8.00
4.00 ......
_ __ _ 32.00
_....____ 1.00 ___.._
2,00 ____._
..
32 00
__1360
•')a # r„
OPT, MSTR, BED
-__
1.50
5.00
_�.
___ _, .450 .-
8,76
MASTER BATHROOM
_ • 4.00 _ .__
______ . ,20,00
_.._ ...1,9Q....
..
,- _ _ _. . _.,.,_20 00
•
.
; � F 1"
188.50
MASTER BATHROOM
2,00
3,00
��F 1.00
1,00
___ _. _ --- 1.00,- - - -..-
6 00
BEDROOM 02
800
4,50
_z _M_ . _6.00
27,00
_ _ _ __ 27.00
� _ �_
-27,0-0
BEDROOM 03
5,00
.__T
�-_
4,50_
_______ _27.,00.
2745
15 00
OPT. BED 03
8.00
_
4,60
-
27.00
1,00
_ . _ .. 1,00
OPEN TO BELOW
3.00
5.00 __ .
_ _ __. 15,00
BONUS _
!1.00
3.00
4,00 _
_ _
_ -,_ 15,00
`y
i --• _ �r , �ti�.
- , .7.77,757.77;:77
r _ 1,00
'i; .;,4,'
sat5i .t ,•
-.y, -+v.� �.- �...r.- ..�. -}r '
t•
._.�_____15,00
s:! tr, +
3 ,f # #
• -j ...�. -.77;z1-17.,..,
_
O UPPER
.NTI' =e
-• -Tr
1
.
y¢ a + ,(i
/. ti ,. F•5. �.3. �l
..4..,..x ; +,..j 41�t t C
t ' ' 1 '
- r 4'T{ 4 ,z
t -Y'firs: (tiy t;
TOTAL GLAZING 80. FT.
L�•
�
_
I � -
.
473.040
TOTAL HOUSE 80. FT,
C_'- -
- .•
:(, .'.,
( , -
".,,#
1700
Giazin %
)
,
17.4%
RI:CEIVI :fl
:113'
111: 11 A (.1'01 /•
PERMIT C(*NTER
11/17/99 GLAZING_B.xls
P. P. & 5. Heating and A/C Inc.
12022 98th Avenue NE
Kirkland, WA 98034
425/825-0917
Fax: 425/825.8147
Date:
To:
Of:
From:
Fax Cover Sheet
crb
P.1
Re: # PP S ff g 1.33 /)
REGISTERED AS PROVIDED BY LAW AS
CONST CONT SPECIALTY
REGIST. # EXP. DATE
EEFCAECTIVE8DATE133DA 03/01/1987
�.. p,p8 HEATING it A/C INC
12022 98TH 'AVE NE
KIRKLAND WA '98034
Signature S
Issued by DEPARTMENT o LABOR AND DUSTRi
E
Number of pages including cover
0
RECEIVED
CITY OF TUKWILA
JUN, 12 2000
PERMIT CENTER
Avi)
PERMITCq��
PLAN REVI9!P611NG SLIP
ACTIVITY NUMBER: M2000 -089
PROJECT NAME: ___THE_IUNCTION
SITE ADDRESS: 5589 S 150 ST
Original Plan Submittal
Response to Correction Letter # Revision # After Permit Is Issued
DATE: 4 -26 -2000
_Response to Incomplete Letter #
PEPARTMENTS:
BuilgnDivision 1J
istitO C.) 411•000
Public Works ❑
Fir Wv-e-ntion
Structural
Planning Division
Permit Coordinator
■
DETERMINATION OF COMPLETENESS: (rues., Thurs.)
Complete
Comments:
Incomplete
DUE DATE: 4.27 -2000
Not Applicable El
TUES /THURS ROUTIbIG:
Please Route
REVIEWER'S INITIALS:
Structural Review Required
❑ No further Review Required
DATE:
APPROVALS OR C, RRECTIONS: (ten days)
Approved ❑ Approved with Conditions
REVIEWER'S INITIALS:
DUE DATEJ:25-2000
Not Approved (attach comments) ❑
DATE:
CORR,KTION DETFRMNATION:
Approved El Approved with Conditions :I
REVIEWER'S INITIALS:
DUE DATE
Not Approved (attach comments) Ej
DATE:
ig