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HomeMy WebLinkAboutPermit M2000-089 - THE JUNCTION - LOT 11•000 -089 The Junction Lot 11 5589 S 150 St City of Tukwila ""1\ (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 MECHANICAL PERMIT Permit No. M2000 -089 Type: B-MECH Category: RE'S Address: 5589 S 150 ST Location: Parcel #: 377930 -0110 Contractor License No: PPSHEA *133DA TENANT OWNER CONTACT CONTRACTOR THE JUNCTION -LOT 11 5589 S 150 ST, TUKWILA, WA 98188 TRYON CONCEPTS LLC PO BOX 146, RENTON WA 98057 DON TRYON 14420 SE 84 ST, NEWCASTLE, WA 98059 P P 5 HEATING & A/C INC 12022 98 AV NE, KIRKLAND, WA 98034 Status: ISSUED Issued: 06/12/2000 Expires: 12/09/2000 Phone: Phone: 425 -228 -9750 Phone: 425 -255 -6518 Phone: 425 -825 -0917 ***- k***• k******* k* * * * *k * * * ** *k * * * * *k * **k * * *** ** *tit* * **'k** * ****kk * *k* *tit* ** * * ** Permit Description: MECHANICAL RELATED. TO A NEW ,SFR INCLUDING DUCTWORK, HWT & FURNACE. UMC Edition: 1997 Valuation: Total Permit Fee: 4,000.00 102.25 * * * * * ** *,;k* * **, t* ***** k** kAr• k, ki4*, k**** k*• k**** A *-k *rt*** *•k*4****•k * *,t * * * *ik r rr___ r_rrar.�asr. s�+ wi��/ Y�4o Permit.Center Authorized Signature Date I herob.y certify that I have read and examined this permit and know the same tobe true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not, The granting, of th'is permit does not presume to give authority to violate or cancel 'the-provisions of any other state or local 1 aws regulating construction or the performance of work, 1 am authorized to sign for and obtain this bui din ppoim4t. Signature: —' Date j-t z -cpv Print Name:__ r�I � ` Title: This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. ig • , • ■ • • • ,• • • • - • ress: 5589 S 150 ST uite: Tenant THE JUNCTION-LOT 11 type: 8-MECH Parcel I: 377930-0110 CITY OF TUKWILA Perii,lt No M2000-089 Status: ISSUED App 1 led: 04/26/2000 Issued: 06/12/2000 *****************AA******4**********k****A*A**k*********k*** k**********Ak* permit Conditions 1, No changes will be made to the plans unless approved by the Engineer and the Tukwila,BuildingOivision. . 2. All permits, inspectiohrOcardii-atidapOoyed plans shall be ., available at the -,fbb:ifte prior tcY, the stet eif any con- . struction, TheSeidecument:sare tO be maiptainadand avail- ; : able until fiii0,1-'inPebtivirl '60P14,0fil is Or0q,c1 '.3. All construkitttin,ittbe done in conformanbeWithaWoved 'plans and rikiuireille04-' of the Uniform Buildipg:,.pode(.97 ;Edition)'tti amibde.C. UrOfOrm, MechaniOaY ode- (1,997'=irgdYt1pn)., and Wapd4iiigtio.,St4te,tbergy,COde ,(1997 Edition), -:i.,': . . . :Val idroyf of Permit.':' The ,issUancel'of a permftior''apprevWof d , : planWiptopicat,tons corWeomput*tions sha 1 1 not 1.iepon, 'stru'etc4e a permit,f. r, dr ervApproval of, any vibijatiol of of the provision s of the building code or !:;,f 40,tyi ot orfditienc# of thi:,Surisdiction-0. No permit presiiii, g g oluthorit)! to ylolati ar'\cancel .the, prtvlslonsofthls It 41:::!, :co 6.1 S h IS: : be V 8 j I'd, ' ;'=, !: %s • , ,4 uired on',,,s(1;,: , , CW:1:4!1)1111$14.=!Ittli41:41r". 7 * , ! ts, .1f f 4 I :1 '1, • t • • • ? \ • \ . • • v, .a :.*At .• • • , .,,A4.1. 0 Y4:',Itt CITY OF T UI' 'YILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. Project N Tenanp --- / Value Mechanical Equipment: Site Address : City State/Zip: c6 52`1 S, l S± le Kwct4 (..).:* Tax Parcel Number: 377T30 —a «o Property Ow b -'�°�``' IJ C'e, Ptc c a___ C-� Phone: ( -) O Qei 221 F7 Street Adcjryessks /� j i6,57 City State/Zip: �� Fax #: (d 2 e- E2? 7 3 7 z Contractorp,,., /44..6'1Qj X4t C_ Phone: cteC. &5 d'!O /7 Street Address: city State/Zi 12o z2 9 /i'- Nelit -i (ell hhc 2'0.3 y� Fax #: ' �Lx 7` 7 Contact Pers° . p -7 r 0. ) Phone: w i- 2 J"' 5 a S e c Street Addres 4, jo se. go 4.4 s� �JQ[oiCG City State/Zip: �o � 9`54 Fax #: 4e. --) e5 `� %€( �"'� MECHANICALPERMIT REVIEW AND APPROVAIRE • UESTED: (TO RE FILLED OliiiiYAP' il'CAN1i Description of work to be done (please be specific): Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant Is other than tho owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from tho property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. 1 HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO RE TRUE UNDER PENALTY OF PER JURY EY THE LAWS OF THE STATE OF WASHINGTON, AND 1 AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTHORIZED AGENT, Slgnaturo� Date: &toe.+ PrM int name: itt) .� ON Phone: --t _ �� Pax N: e5,'6e Address: i irizo crq city /statcsrzejc,el, 5.4 �Q h 9,* 5 9 Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once, 11/2/99 niech pennfr doc Date apatlon expires: (bZ4O 4 w+^'.dJ F... J4E7�*4ArAA'94t **01AAiltA4A4AAAAAsA%trlrsl AA * *AA A41.4444:4AdkrkAAeAAA4* *:4AAAAA : yAAt ;Y QF '�lll(WILA A TRANSMIT A *i~4*- ilAk* *aA** *.*r *A4.4s4A rA i *. *4 . *. AAAA :4 *:444444*:k*AAkiA4 %4A TRANSMIT Number: R9000300 Arrcurit: 102.2$ O&l12 /00 13411. P ya@nt Methods` CHICK Notltionz /RYAN CONCEPTS mitt Willi .0 Ii IN i. *4 A 44 IW '.: iW M 44 .r *4 aA 44 • L. I< ID 4. 0. M i♦ tY • 0 Is Y 4. * *4 W 4. it H 41s M W Yi — — ♦ *4 *4 tW Os .i , Y. tv *0 it .b Its ** F a w 4 44 O* w l'tlrMi t Rot M2000-089 Typo: R-MtCN MECHANICAL PERMIT Parcel Not 377930 -0110 :its Address 356: 3. 130 DT iA *440* * ** A* ***#A **koa Account, Code 000/345.030 000/322.100 *4.0* N 5I4 14544:.4 it, h 441 4 M sop M M so w AAAA * *A0 A41**04** **A * *AA *44* Dwwcription PLAN CHECK R00 MECHANICAL RE» 102.2 1102.25. .00 A* ** *4AAlr* *A *A Aso4n F 20.45 01.00 ►I *4 4 44 tt 44 I: .t M .t 04 04 b, ! t♦t .Y Mt W .4 ,, 04 44 ♦ + M .s M p .t lst If ., 1* 4 *R .d .a d INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 INSPECTION RECORD Retain a copy with permit HZiftp- PERMIT NO. (206)431 -3670 Project: �%. of Inspe • ion: Address:, .S ,- ;. i5��'.S1 rk Special instructions: 11 Date wan ed: - . 1 •.m. Phone: ./)' , — SS -" i proved per applicable codes. ❑ Corrections required prior to approval. COMMENTS: A► OZAWIF Date: 0 $47.99 EINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd. Suite 100. Call to schedule reins ection. Receipt No: Date: INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 INSPECTION RECt Retain a copy with permit PERMIT NO. (206)431-3670 Project: .:r /or 4..,. Type of Inspe -41, . it At .I / ,,5s. f So`� Date calle Spec al nst uction : Date wanted: : m. _ Aare Requester: Phone: Approved per applicable codes. rw„ CO NTS: Corrections required prior to approval. [Inspector: Date: /L ' 1 Q $47.00 REINSPECTION SQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. CaII to schedule reins . action. Receipt No: Date: INSPECTION NO INSPECTION RECJ Retain a copy with permit CON OF TUKWILA BUILDING DIVISION 6300 Southcenter Bhicl, #100, Tukwila, WA 98188 PERMIT NO. (206)431-3670 Project: C — •••••.,+' \ T • e of Inspection: , ''''' r reN ddress: c 5 i 0 .... I Date c II. 2. fp, Special instructions: Dat • w nted' 40, ..m. rue ter: On P oe: Approved per applicable codst Corrections required prior to approval, 0 $47,00 REINSPECTION REQUIRED, Prior to inspection, foe must be paid at 6300 Southcenter131vd. Suite 100. Call to schedule mii....usstion, Receipt No: rate: 44,4446K4110klet CITY r---7 TUKWILA Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 H -6 Prescriptive Heating System Sizing for Single Family Homes - New Construction Washington State Energy Code Chapter 9, Climate Zone 1 Project Name: -1--ff,,. , usAc 4' ce3 t.< Address; 5: :2? S, (5"4 74 5r4 74A<-1.4)( 4 Reams ide- Building Permit Number: 1. Prescriptive Option W.S.E.C. Chapter 6, (check building permit option used): ❑ I. ❑ II ❑ 111. ❑ iv. ❑ V. ❑ vi. ❑ vit. ❑ VIII. 2, House Square Footage (HSqFt) 027/' 3. Heating System installed, (check system type below): ❑ a. Electric Resistance /21 BTU/h per sq. ft. ,7,(,2n�4 IVCC) t ❑ b. Electric (forced air) /24 BTU /h per sq. ft.`.: 51 c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. • '1;14MIT %EN11=t. 4. Equipment: a. Make �� ,_____.. - -� - - - - -_ - b. Model .. c. Size in BTU's ,____2.._±_42___ 5. Calculation/(HSgFt) (see line 2 above) BTU /h X (see line 3 a, b, or c above) BTU Equipment Maximum Size Applicant's Signature; --- '��O'Zj 7/9/96 0§ et 1 RHEEMGLAS® Fury Plus High Performance, Energy Miser® Gas Water Heater Available in 40 and 50 gallon tall --' 30 and 40 gallon lowboy models • 5 -Year Limited Tank Warranty* • 1 -Year Limited Parts Warranty* P2t CE.ivELui • High performance and recovery � 1. 'n • Patented R -Foam® insulation process for . superior heat retention _ • Gasmaster`" burner with precision port rs �f.ti, �E�.1t alignment for even heat transfer • Heat saving flue baffle design • Compliant with many gas utility incentive programs ** • Meets or exceeds National Appliance Energy Conservation Act (NAECA) requirements 'Ste PleWinaal Warranty Information Brochure for complete Warranty information "40,000 BTU modals only SPECIFICATIONS T ` Y Modal P : Numbut 1 Ton co , :Oaia, i In bona* Raaovvy 1n FOapyary E ITUINt, 1Ni' Rita Wag e, EMIT :CI' MIN W hL LP A Roughing In (Mansions (shown In h 8 C 0 r E hes) :. OAK, Nil, �lumat; Nil, LP — Not, P 0! H 41VR40 40 40 40 40.4 40.4 68 68 0.62 127 , 01 % ! 58% 21 8 . 3 13A 2 4 T 41V1140N' 7 40 37.5 -- 40:4 -- 88 — 0.02 —1274.6-1% :58 "/r .21 8 . 3 7 131/47 2 , 'ii L r 41VR50 50 40 40 < 40.4 40,4 l 74 < 74 1 0,62 ;151 i 60% 167'4 123 j 8 i 3 t W% 1 2 '/1 41VR50N' 50 40 — 40.4 — 74 — 0.62 161 60% 57% 23 8 3 i 13%+ ' 2 h 41V306 30 34 f 34 34.4 34.4 54 64 0.58 109 50'/r 45/r 17% i 6 3 i 13'/ 2 %t LOW 41V406 80Y• 7 4 37 37 37.4: 37.4 65 ' 65 0.66 138 52% :48% 19 % 8 3 : 13'/ 2 '/: 41V508" t. 50 ' 40 - 40 40.4 .40.4— 73 73 0.53. 140 54 ' 48% 22'/+ 8 . 3 13% 2 ' For SCAOMO rule 1121 compliance (California only). " Side relief valve connection on model 41V50$ only. t Specify LP gas When ordering. Add or 4ufiix t0 the model number. Example: 41VR4OP. 0-0 RHEEMGLAS® Fury Plus Energy MieeY THESE UNITS ARE DESIGNED TO MEET OR EXCEED A.N,S.I. (AMERICAN NATIONAL STANDARDS INSTITUTE) AND HAVE BEEN TESTED ACCORDING TO D,O.E. TEST PROCEDURES AND MEET OR EXCEED THE ENERGY EFFICIENCY REQUIREMENTS OF NAECA, ASHRAE STANDARD 80, BOCA CODE AND ALL STATE ENERGY EFFICIENCY PERFORMANCE CRITERIA FOR ENERGY CONSUMING APPLIANCES, Before purchasing this appliance, read important energy cost and efficiency Information available from your retailer. The number one choice of plumbing professionals. CONSTRUCTION FEATURES 1. 11-Foam Insulation- -Rigid polyurethane foam for improved economy and fuel savings, The use of our patented insulator foam stops allows R•Foam to be injected directly between the tank and outer Jacket. This uniform R•Foam application minimizes the possibility of costly heat loss caused by uninsulated areas (voids) common to some other foam processes. 2. Rheamglas Tank-- Rheems water heater tanks are made of special materials with exacting care, The tank surface is coated with an exclusive porcelain formula called Rheemglas and fused to the solid steel at 1600'. The result is a smooth, tough, glass-like lining that effectively resists the corrosive attacks of hot water chemicals, thereby assuring long water heater life, Tank is designed and tested to withstand 300 PSI hydrostatic test pressure for working pressure of 150 PSI, A.N,S.1, Standard, 3. Oasmaster burner — Durable aluminized steel construction, Designed for efficient, quiet operation; precision port alignment; even heat transfer. Factory adjusted for natural go, LP models feature a durable stainless steel burner designed specifically for LP gas, 4, Flue Baffle —New design — special baffle restrictor discs provide greater retention of flue gases, Keeps heat In flue longer for maximum heat dispersion to tank water, Retards air movement through flue during standby periods, minimizing heat loss, 5, Robodshaw• Control — Combination thermostat with factory preset balanced pressure regulation and built in E,C,O. (energy cut-off), LP modals feature the R85RR control, the most advanced LP gas control available, B. Anode Aod-- Equalizes aggressive water action; different typos factory Installed and designed to match local water chemical characteristics throughout tho U.S, 7, Dip Tube —A durable plastic formula, tougher, more heat resistant than evor Moro, O. Rolfe Valve Opening• —(% N.P.T.) top connect Is exposed for foster, economical Installation, 1. Drain Valve— Non•motallic, corrosion proof, designed for quick draining. 10. The Draft Dlverter —Low profile design is proven, efficient. THE GASMASTER BURNER Durable aluminized steel contitruotlon, Designed for efficient, quiet operation; precision port alignment, even heat transfer, Features energy saving low Input pilot— only 350 to 400 BTUH, Well protected to maintain alignment, yet easy to Tight. RHEEM MANUFACTURING COMPANY WATER HEATER DIVISION 101 Bell Road. P.Q. Box 244020. Montgomery. Alabama 36124.4020 •In keeping with its policy 01 continuous progress and product improvement, Rheem reserves the right to make changes without notice' PRINTED IN U.S.A 3'97 WP FORM NO. 101.9 REV. 9 INSTALLATIUN INSTRUCTION FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW (RGLH) INDUCED DRAFT GAS FURNACES WITH ICM BLOWER MOTOR I'( ) •�i��I r2ECEIVE( ciTyOF: TU(W" PERMIT CE "3T E i� ARecognize this symbol as an indication of Important Safety Information! AWARNING] If the Information in these instructions Is not followed exactly, a fire or explosion may result, causing property damage, personal Injury or death. A WARNING PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO- DUCTIVE HARM. A WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Do Not Destroy this Manual. Please read carefully and keep In a safe place for future reference by a serviceman. A FOR YOUR SAFETY — Do not store or use gasoline or other flammable vapors and l quids, or other combustible materials in Oa vicinity of this or any other appliance. — WHAT TO D0 IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone In your building. • Immediately call your gas supplier from a neighbor's the gas ppliee instructis. • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — 00 NOT RELY ON SMELL ALONE TO DETECT LEAKS, DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U,L, recognized fuel gas and CO detectors are recommended in all appllcatfon$ and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs —• Improper Installation, adjustment, alteration, service or maintenance can cause injury, property damage or death, Refer to this manual. Installation and service must be agency or by ency or the gas qualified installer, s supplie service 92.23531-80-00 0§ • • Before beginning any troubleshooting ,1ocedure, complete the following installation checklist. A furnace malfunction is sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make copies of the checklist and complete one for every Low Profile Furnace service call for your records. INSTALLATION CHECKLIST (Refer to this manual for specifics.) GAS SUPPLY Adequate pipe size No gas leaks Proper supply and manifold gas pressure (check with an accurate U•tube manometer with the furnace and all other gas appliances operating.) ELECTRICAL .•--- Correct thermostat and subbase Thermostat model _ Subbase model Correct thermostat mode and setting - Correct line supply voltage - Correct polarity (Important with hot surface Ignition) Correct furnace ground to electrical panel 00 mlcroamp (gA) flame signal (hot surface Ignition units) Correct control voltage Measure and set heat anticipator amperage ._.._ Air conditioning low voltage wires connected to terminals "Y" "C" • not with wire nuts VENTING __.�. Correct vent pipe diameter and length (according to AGA/GAMA tables) ..._. Correct venting material (according to AGA/GAMA tables) �._. Correct lining for masonry chimneys ...._. Adequate clearance from combustibles .___._. Proper negative pressure reading in the vent ..._,_ Vent pipe secured 10 induced draft blower housing COMBUSTION AIR ..—... Proper source of combustion air Correct combustion air opening size FURNACE INSTALLATION ----- Adequate clearance from combustibles -- Adequate clearance for service .._.�. Proper air temperature rise (See furnace rating plate) _......,_ External static pressure_,_._.,_._ inches w,o, _ _.___ Correct liltor(s) Correct cooling coil or accessories (0 equipped) Adequate supply and return air ducting Return Air Duct Size Supply Air Duct Size Air ducts sealed to prevent leakage 2 Vent connection size • 1 CONTENTS Safety Precautions 1 Installation Check List 2 Location Requirements and Considerations 4 Clearances and Dimensions 6, 6 Combustion and Ventilation Air 9 Vent Pipe Installation 12 Gas Supply and Piping 16 Electrical Wiring 19 Accessories 20 Start-Up Procedures 21 Air Flow 22 Safety Features 30 Maintenance 31 Troubleshooting 34 Wiring Diagram 35 installation Instructions are updated on a regular basis. This Im done as product changes occur or if now information becomes available, In this publication, an arrow (Si denotes changes from the previous edition or additional new material. IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO A77EMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START,UP. 3 GENERAL iNFORMAIION The RGLH and RGPH series furnaces are design certified by AGA/CGA for use with natural and propane gases as follows: As a Category I furnace, it may be vented vertically with type 13,1 vent pipe and also may be common vented as described in these instructions. This furnace should be installed in accordance with the American National Standard 2223.1 • latest edition booklet entitled "National Fuel Gas Code" (NFPA 54) (in Canada, CAN /CGA 8149.1 and .2 installation Codes for gas burning appliances), and the requirements or codes of the local utility or other authority having jurisdiction including local plumbing or waste water codes. Additional helpful publications available from the "National Fire Protection Association" are: NFPA•90A Installation of Air Conditioning and Ventilating Systems 1985 or latest edition. NFPA•90B Warm Air Heating and Air Conditioning Systems 1984. These publications are available from: National Fire Protection Association, Inc. Batterymarch Park Quincy, MA 02269 Canadian Gas Association 55 Scarsdale Fload Don Mills, Ontario, Canada M3B, 2R3 LOCATION REQUIREMENTS AND CONSIDERATIONS GENERAL INFORMATION IMPORTANT: If furnace operation is required during construction, and alr ladened with corrosive compounds such as chlorine and fluorine are present, provisions must be taken to provide clean outdoor combustion and ventilation alr to the furnace, Compounds of chlorine and fluorine, when burned with combustion air, form acids which will cause corrosion of a heat exchanger. Some of these compounds are found in paneling, dry wall, the adhesives, paints, stains and varnishes, solvents and masonry cleaning materials. NOTE: This furnace is &hipped with heat exchanger support brackets Installed under the back of the heal exchanger. Those may be removed before Installation, but It Is not required. LOCATION A ARNINGI THIS FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME. DO NOT INSTALL THIS FURNACE IN A MOBILE HOME. INSTALLATION IN A MOBILE HOME COULD CAUSE FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IMPORTANT: This furnace is not approved or recommended for installation on its back, with access doors /acing upwards. 4 This furnace is suitable for Installation In buildings constructed on•site, This heating unit should be located near the chimney and should be centralized with respect to the heat distribution system as much as practicable, When Installed in a utility room, the door of the room should bo wide enough to allow the largest part of tho furnace to enter, or to permit the replacement of another appliance, such as a water heater. CLEARANCE - ACCESSIBILITY The design of forced air furnaces with Input ratings as listed in the tables on the following pages are certified by A.O.A. Laboratories and CGA for the clearances to combustible materials shown in Inches. See name/rating plate and clearance label for specific model number and clearance Information. Service clearance of at least 24 Inches is recommended In front of all furnaces. ACCESSIBILITY CLEARANCES, WHERE GREATER, MUST TAKE PRECEDENCE OVER FIRE PROTECTION CLEARANCES. UPFLOW AND HORIZONTAL INSTALLATION — Certified for use on combustible floor, O WARNING UPFLOW AND HORIZONTAL FURNACES ARE DESIGN- CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS, NOTE, HOWEVER, THAT FURNACES MUST NOT BE INSTALLED DIRECTLY ON CARPETING, TILE OR OTHER COMBUSTIBLE MATERIAL OTHER THAN WOOD FLOORING. INSTALLATION ON A COMBUSTIBLE MATERIAL CAN RESULT IN FIRE CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. A SPECIAL COMBUSTIBLE FLOOR SUB -BASE IS REQUIRED WHEN INSTALLING ON A COMBUSTIBLE FLOOR, FAILURE TO INSTALL THE SUB -BASE MAY RESULT IN FiRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE 1S OFFERED AS AN ACCESSORY FROM THE FACTORY. SEE THE CLEARANCE LABEL LOCATED INSIDE THE FURNACE FOR THE APPROPRIATE MODEL NUMBER, THE SPECIAL BASE iS NOT REQUIRED WHEN THE FURNACE I8 INSTALLED ON TOP OF AN AIR CONDITIONING PLENUM. A gas.flred furnace for Installation In a residential garage must be installed 80 that the burner(s) and the ignition. source are located not Less than 18 Inches above the floor and the furnace is located or protected to avoid physical damage by vehicles, UPFLOW UNIT DESIGN REQUIRES A SOLID METAL BASE PLATE (SEE TABLE ON PAGE 8 OR FURNACE U • TOP • 20'4. OAS CONNECTION 26444 BOTTOM 1 rAt ELECTRICAL CONNECTION LOW VOLTAGE OPTIONAL RETURN AIR CUTOUT EITHER 810E) FOR USE WITH EXTERNAL SIDE FILTER FRAME 1 11% % !4 24't4 LEFT SIDE CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS Ii i mown CttAMIIct SIN.) p• Model A 6 0 0 • E 11 Illde leek Ts/ Fief , Vu 05 1114 1G% 1214 0 15 0 30 0 1 3 90 105Ibe, 01 21 19% 13X 0 16X 0 0 0 1 3 60 1� 15Ib/ 1201bo 10 21 12% 13)4 0 19K 0 0 0 1 3 N 12 2414 23% 1514 m 22 0 0 0 1 3 60 11O1be A -•+ r- 6 b rt- -1e�ba Jrnoommtnommamswornmer 9- -11-11- FRONT 0 May requln 0' to4eor 2" or 5' adapter, 0 May be0'wIhtypoIwnL O Maybe 1' with type event. r r____ 20 —11% 2e As 24% 1% DIA. 20e�4 7,4 DIA. 244 RIGHT SIDE '4 DIA. Demos.. 23 J 15 AI TOP BOTTOM CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) DOWNFLOW MODELS AMOCO CUAgANU I. NNN A 1 C 0 E 41144 AIdAI r 100 V1n1 =Aid, lido :011 w1,,. OS 17W 16'14 ® 10 4 0 0 1 St 1104 rot 07 21 11% WI 0 IBIS 0 0 0 ! 10 21 12% 194 1111 20 4 0 0 0 6 M 120103 12 244 23'4. b 2214 0 0 0 3 O) 110161 W May 11400113' forts 3' Of S.11dld11r e b Miy 0110' * In Noe v1n1 lA MAY 211' won fyd110 vtnl LOW VOLTAGE III ELECTRIC CONNECTION -�-- -- 26'x. OAS CONNECTION 6'A. DIA, 'A OIA, 0 1 EZI II 5 lea MEN AMOCO CUAgANU I. NNN A 1 C 0 E 41144 AIdAI r 100 V1n1 =Aid, lido :011 w1,,. OS 17W 16'14 ® 10 4 0 0 1 St 1104 rot 07 21 11% WI 0 IBIS 0 0 0 ! 10 21 12% 194 1111 20 4 0 0 0 6 M 120103 12 244 23'4. b 2214 0 0 0 3 O) 110161 W May 11400113' forts 3' Of S.11dld11r e b Miy 0110' * In Noe v1n1 lA MAY 211' won fyd110 vtnl LOW VOLTAGE III ELECTRIC CONNECTION -�-- -- 26'x. OAS CONNECTION 6'A. DIA, 'A OIA, 0 1 r-) C CLEARANCE LABEL FOR PART NUMBER) MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING. TABLE 1 funNACE wroth 1 - h" 24%-" BASE NATE frO, RXGB -D17 r1XGg.b21 RXGt3•D24 BASE plATE StZf 151x" x 23'A6" 185.4" x 2394" 2554" x 23'i CA CAUTION 1 When coils ate used with air handlers or furnaces and installed above a finished ceiling or living area, It is recommended that an auxiliary sheet metal condensate drain pan be fabricated and Installed under entire unit, Failure to do so can result In properly damage. SITE SELECTION 1, Select a s11e In the building near Iho center of the proposed, or existing, duct system. 2. Give consideration to the vent system piping when selecting the furnace location, Be sure the venting system can got from the furnace to the termination with minimal length and elbows. 3, Locate the furnace near the existing gas piping. Or, 11 running a new gas line, locate the lurnaco to minimize the length and elbows in the gas piping, 4. Locate the furnace to maintain proper clearance to combustibles as shown in the preceding tables. A WARNING COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE JACKET OR WITHIN THE SPECIFIED CLEARANCES OF THE VENT PIPE. THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. PLACEMENT OF COMBUSTIBLE MATERIALS ON, AGAINST OR AROUND THE FURNACE JACKET CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FURNACE AREA MUST NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER STORAGE PURPOSES. DUCTING Proper air How is required for the correct operation of MIS furnace Too little air flow can cause erratic Operation and can damage the heat exchanger. The duct system must carry the correct amount of air for heating and cooling if summer air conditioning is used. Size the ducts according to acceptable Industry standards and methods. The total static pressure drop of the entire system should not exceed .8" w.c. IMPORTANT: Some high efficiency filters have a greater than normal resistance to air flow. This con adversely affect furnace operation, BE SURE TO CHECK AIR FLOW 11 using any filter other than the factory- provided filter, 1 A WARNINGI NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. WHEN A FURNACE IS MOUNTED ON A PLATFORM, WITH RETURN THROUGH THE BOTTOM, IT MUST BE SEALED AIRTIGHT BETWEEN THE FURNACE AND THE RETURN AIR PLENUM, THE RETURN AIR PLENUM MUST .. PERMANENTLY ENCLOSED, NEVER USE A 000R AS A PANT OF THE RETURN AIR PLENUM. THE FLOOR OR PLATFORM MUST PROVIDE SOUND PHYSICAL SUPPORT OF THE FURNACE, WITHOUT SAGGING, CRACKS, GAPS, ETC., AROUND THE BASE AS TO PROVIDE A SEAL BETWEEN THE SUPPORT AND THE BASE. FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH. 00 NOT UNDER ANY CIRCUMSTANCES, CONNECT RETURN OR SUPPLY DUCTWORK 70 OR FROM ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. DOING SO MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY OR PROPERTY DAMAGE. (A WARNING _ _m BLOWER AND BURNERS MUST NEVER BE OPERATED WITHOUT THE BLOWER DOOR IN PLACE. THIS 18 TO PREVENT DRAWING GAS FUMES (WHICH COULD CONTAIN HAZARDOUS CARBON MONOXIDE) INTO THE HOME THAT COULD RESULT IN PERSONAL INJURY OR DEATH. UPFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2, Open the return air compartment. a, If using side or back return air, Install the bottom base. 0 WARNING, A SOLID METAL BASE PLATE, SEE TABLE 1, OR FURNACE CLEARANCE LABEL FOR PART 7 1 1g • NUMt3ER MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, • INCLUDING CARBON MONOXIDE POISONING OR DEATH. b. Cut an opening in the side or back. The opening should be cut the full width of the knockouts on the unit, NOTE: Where the maxiumum air flow is 1800 CFM or more, both sides or the bottom must be used for return Mt, 3, Connect the return duct or return air cabinet to the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel•burning appliance. 4. Be sure to have adequate apaco for tho unit ffltor. NOTE: 00 NOT take return Mr from bathrooms, kitchens, furnace rooms, garagos, utility or laundry rooms, or cold areas, 8.11 oummor air conditioning Is dosirod, position the Indoor coil on tho top of the unit. Insuro that no alr can bypass this coll. 6. Connoct the supply alr plenum to tho furnace pionum oponing, 6 DOWNFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. If summer air conditioning is desired, position the indoor coil on the bottom of the unit. Insure that no air can bypass this coil. a It installing on a combustible floor and not using an air conditioning plenum, install the special combustible floor base. See Figure 4, I A WARNING I THE DOWNFLOW FURNACE DESIGN IS CERTIFIED FOR INSTALLATION ON A NON- COMBUSTIBLE FLOOR. USE THE SPECIAL BASE SPECIFIED ON THE FURNACE CLEARANCE LABEL. FAILURE TO INSTALL. THE SPECIAL BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAI. INJURY OR DEATH. THIS SPECIAL BASE IS SHIPPED FROM THE FACTORY AS AN ACCESSORY. 4, Connect the furnace to the supply air plenum, 5. Connect tho roturn air ducting 10 the roturn air oponing at the top of tho unit. Maka tho connoction air tight to provont ontraining combustion gases from an adjacent fuol•burning applianco. FIGURE 4 COMBUSTIBLE FLOOR BABE 6 Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. HORIZONTAL UNITS 1 Position the unit to minimize long runs or runs with many turns and elbows. 2. If summer air conditioning is desired, position the indoor coil on the supply air side of the unit. Insure that no air can bypass this coil. 3. Connect the furnace to the supply air plenum. 4. Secure the four angle brackets shipped with the unit to the return air opening, Sea Figure 5, Connect the return air ducting to the return air opening at the top of the unit, Make the connection air tight to prevent entraining combustion gases from an adjacent fuel•burning appliance. 5, Bo sure to have adequate space for the unit filtor. NOTE: DO NOT Who roturn air Irom bathrooms, kitchens, furnaco rooms, garages, utility or laundry rooms, or cold aroos. O Iti i4p FIGURE 5 HORIZONTAL RETURN AIR DUCT FOUR ANAL BRACKETS AAE SHIPPED WITH EACH UNIT THAT CAN BE INSTALLED HORIZONTALLY. THESE BRACKETS MAY BE USED TO SECURE THE RETURN MA DUCT TO A HORIZONTAL UNIT, COMBUSTION AND VENTILATION AIR A WARNING THIS FURNACE AND ANY OTHER FUEL-BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES, MOST HOMES WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED INTO THE FURNACE AREA. FAILURE TO DO SO CAN CAUSE DEATH FROM CARBON MONOXIDE POISONING, Adequate facilities for providing air for combustion and ventilation must be provided in accordance with section 5,3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI, Z223,1 latest edition or CAN/CGA 8149.1 and .2 or, applicable provisions for the local building codes, and not obstructed so as to prevent the flow of air to the furnace, OVERTEMPERATURE SAFETY SWITCHES This furnace is equipped with safety switches in the control compartment to protect against overtemperature conditions caused by inadequate combustion air supply, The switches are located Just above the burners on the furnace center panel on upflow and downflow modals and also on each side of the burners on upflow/horizontal and horizontal "only" models, and must be manually reset if tripped. DO NOT jumper this switch. If this switch should trip, a qualified furnace Installer, service agency or the gas supplier should be called to chock and /or correct for adequate combustion alr supply, If this unit Is mounted In a closet, the door must be closed when making this check of the installation, DO NOT reset the overtomporaturo switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation, Replace this switch only with tho Identical replacement part. ,..'PORTANT:: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage. The following types of installation may require OUTDOOR AIR for combustion, due to chemical exposures: • Commercial buildings • Buildings with Indoor pools • Furnaces installed in laundry rooms • Furnaces in hobby or craft rooms • Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply may also require OUTDOOR AIR for combustion: • Permanent wave solutions • Chlorinated waxes and cleaners • Chlorine•based swimming pool chemicals • Water softening chemicals • Do•Icing salts or chemicals • Carbon tetrachloride • Halogen typo refrigerants • Cleaning solvents (such as perchloroethytanej • Printing Inks, paint removers, varnishes, etc. • Hydrochloric acid • Cements and glues • Antistatic fabric softeners for clothes dryers • Masonry acid washing materials FIGURE 8 AIR FROM HEATED SPACE 9, OAS WATWR NUM E ua1 01,1111113 MALL RAvI A MU AM Of SWUM WON PM ru MNMITI Of MT TOTAL MT RATING O/ ALL WROPWITIT INOLOWIK iv1T NOT OMAN WW1, 9 1g o§ Og Combustion air must be tree of acid forming chemicals: such as sulphur, fluorine and chlorine. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants and many other commercial and household products. Vapors from these products when burned in a gas flame form acid compounds. The acid compounds increase the dew point temperature of the flue products and are highly corrosive after they condense. AWARNING ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE. FAILURE TO DO SO CAN CREATE HAZARDOUS CONDITIONS RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH FROM SMOKE, FIRE OR CARBON MONOXIDE. Combustion air requirements are determined by whether the furnace Is in an open (unconfined) area or in a confined space such as a closet or small room. EXAMPLE 1. FURNACE LOCATED IN AN UNCONFINED SPACE Using Indoor air for combustion. An unconfined space must have at out 60 cubic feet for each 1,000 Btuh of the in ' the epaoe. Here are a low examples of the room sizes required for different inputs. The sizes are based on 8 foot ceilings. Mlslarssi . Feet hod 50,000 312 75,000 469 100,000 825 125,000 833 Y kel�ke 14'41' or 16'x16' 16'41' or 20'x24' 20'x31' or 25'x25' 23'41' or 26130' If the open space containing the furnace Is in a building with tight construction (contemporary construction), outside air may still be required for the furnace to operate and vent properly. Outside air openings should be sized the same as for a confined space. 10 FIGURE i AiR FROM ATTIC /CRAWL SPACE OUTLET APR M ATTIC MUST NC AWVE INSULATION d oAaL VENT VENTILATED ATTIC °Asa OR VI'IITEN UTUT�API aAs NEATEN it wax. i'o. NCH PEP 4000 OTUH NL[T ANI EXAMPLE 2. FURNACE LOCATED IN A CONFINED SPACE A confined space (any space smaller than shown above as 'unconfined" must have tae one Ina' into ho Abce. One opening mustbe within 12" plbostilingind the other must be within 12' of the floor, The openings must be sized by how they are connected to the heated area or to tho outsldo, and by the Input of all appliances In the space. II confined space Is within a building with tight construction, combustion air must be taken from outdoors or area freely communicating with the outdoors, A. USING INDOOR AIR FOR , ; COMBUSTION 11 combustion air is taken from the heated area, the openings must mob have at least 100 square Inches of free area. Each opening must have at least one square Inch of free area for each 1,000 Btuh of total Input In the space. Here are some examples of typical openings required, Stull Froo Area InRSd Eaah OoenIno 50,000 100 Square Inches 100,000 100 Square Inches 125,000 125 Square Inches IMPORTANT: Air should not be taken from a heated apace with a fireplace, exhaust fan or other device that may produce a negative preaauro. B. USING OUTDOOR AIR FOR COMBUSTION If combustion air Is taken from outdoor s through vertical ducts, the openings and ducts must have at least one square Inch of free area for each 4,000 Btuh 01 total appliance input, Hera are some typical sizes. Itub Free Ares Roved Pipe bud E6tt ualas fits 50,000 12.6 Square Inches 1' 75,000 10.75 Square Inches 5' 100,000 25 Square Inches 6' 125,000 31.25 Squire Inches r IMPORTANT: Do not take air from an attic space that is equipped with power ventilation, to rho o �� a D FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET 4000 ITUH INlti Ail i 000 STNUN KA OAS WATER HEATER O FURNACE it NAL Am 1 sa'1NCH PER 2000 STUN 1 If combustion air Is taken from outdoors through horizontal ducts, ' the openings and ducts must have at least one square Inch of free area for each 2,000 Btuh of total appliance Input. Here are typical sizes, 6Wh Fnl �Iu Ills Pipe Nu Ind 50,000 26 Squsn Inches r 75,000 37.5 Square Inches r 100,000 60 Square Inches r 125,000 62.5 Squsn Inches S' If unit is Installed where there Is an exhaust fan, sufficient ventilation must be provided to prevent the exhaust fan from creating a negative pressure In the room. Combustion air openings must not be restricted In any manner. CONSULT LOCAL CODES FOR SPECIAL REQUIREMENTS. Alr openings in furnace casing front; return air grilles, and warm air registers must not be obstructed. • • , VENTING GENERAL INFORMATION The furnace must be vented in accordance with these instructions, ANSI 221.47. 1993 /CAN /CGA•2.3 -M93 or latest edition Venting Tables and the "National Fuel Gas Code" (NFPA No. 54.1992, ANSI 7223.1.1992 and requirements or codes of the local utility or other authority having jurisdiction. f A WARNING t DEVICES ATTACHED TO THE FLUE OR VENT FOR THE PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN THE DESIGN CERTIFICATION OF THIS FURNACE. WE, THE MANUFACTURER, CANNOT AND WILL NOT BE RESPONSIBLE FOR INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND /OR UNCERTIFIED DEVICES, ACCESSORIES OR COMPONENTS. DRAFT INDUCER IMPORTANT: Vent pipe attaching holes must be pre-drilled In daft inducer collar to prevent plastic materiel from cracking. Drill !4 diameter holes through vent pipe and collar and use 118 screws to attach. See Figure 9. 12 FIGURE 9 ATTACHING TO DRAFT INDUCER COLLAR 'r- VENT PIPE PREDRILL ATTACHING HOLES DRAFT INDUCER FURNACE CATEGORY INFORMATION This furnace is shipped as a Category I type Induced draft furnace. A Category 1 furnace operates with a nonpositive vent pressure and has a vont gas temperature at least 140•F above the dew point of the vent gases. A Category I typo may be a draft hood equipped furnace or have a fan assisted combustion system (Induced draft). Tho Inducer is used to pull fluo products through the combustion chamber and as they leave the furnace, most of the energy has bean dissipated. The buoyant effect of tho flue gases provides venting to the outdoors. During the off cycle, the inducer is oft and there Is vary little flow through the vent, cooling the vent, During the on cycle there is no dilution akl$ow,'ao with a draft hood type furnace, Although the vent heats up rapidly without dilution air, the flue products contain more water vapor, which results In a higher dew point temperature. It Is most important that you follow the guidelines in these instructions to prevent the possible formation of condensation In the venting system. As a Category I furnace it may be vented vertically with type 8.1 vent pipe and also may be common vented, as described in these Instructions, IMPORTANT APPLICATION NOTES When the furnace Is used as a replacement, the existing vent system should be Inspected to assure that there are no obstructions, blockage, or any signs of corrosion. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED, VENT PIPE MAY BE TYPE 68.1," EITHER RIGID OR SUITABLE FLEXIBLE CONSTRUCTION THAT CARRIES A U,L. LISTING. COMMON VENTING IS ALLOWED WITH VERTICAL 8.1 VENT SYSTEMS, AND LINED MASONRY CHIMNEYS. FOLLOW THE AGNGAMA VENTING TABLES FOR PROPER INSTALLATION PRACTICES. SINGLE WALL VENT CONNECTORS TO "8.1 VENT OR MASONRY CHIMNEYS" MAY BE USED UNDER THE GUIDELINES OF THE AGA/GAMA VENTING TABLES. The entire length of the vent connector shall be readily accessible for Inspection, cleaning and replacement. 4Z et) 0 "B -1 "'VERTICAL VENTING Type "B-1" vents must be installed in accordance with the terms of their listings and the vent manufacturer's Instructions. "B•1" vents must be supported and spaced in accordance with their listings and the manufacturer's instructions. All vents must be supported to maintain their minimum clearances from combustible material. VERTICAL VENTING Categorized Furnace Vent Size Required 3' '4' '4' input SOK 100K 125K 'NOTE: All furnaces have a 3' vont connection as shipped from the factory, A 3" to 4" vent transition Is required on all but the 50,000 STUN models vihen vertically vented or common vented with metal vent pipes. THE VENT TRANSITION CONNECTION MUST BE MADE AT THE FURNACE VENT EXIT. It must originate with an adapter if required, at the furnace flue collar and terminate either In a listed cap or root assembly. When common venting, the vent connector size may differ from the above diameters depending on application, Boo ANSI 221.47. 1993/CAWCGA•2.3•M93 or latest edition tables. VERTICAL VENT SYSTEMS: 1. A gas vent shall terminate above the roof surface with a listed cap or listed roof assembly. Gas vents 12 Inches In size or smaller with listed caps shall be permitted to be terminated In accordance with Figure 10, provided they are at least 8 feet from a vertical wall or similar obstruction, All other gas vents shall terminate not less than 2 feet above the highest point whore they pass through the roof and at least 2 feet higher than any portion of a building within 10 feet. 2. A type 8 gas vent shall terminate at least 5 feet In vortical height above the highest connected equipment draft hood or flue collar. 3. Must rise lip per foot away from the furnace on horizontal runs and be supported with straps or hangers so It has no sags or dips, Supports at 4 foot intervals and at all elbows are recommended. 4. The vent connector must be mechanically fastened to the outlet collar of the furnace with at least (2) sheet metal screws except vent FIGURE 10 TYPICAL VENTING WITH "B -1" VENT LIstEO CAP Niu. biSCNAf Ct OPENING L1Sttb GA5 YENt�� 12 AOO' •ttcu : XH2 elf MINIMUM o 'mom moot O Ot5Er4ApcEHO►ENiNG 1100P RTOi .r n. mis am i. inwrinswEs mirr-4/3r5RISOLNEMIN. Imo —, arras •i nPomo omopr omono _,1 hst nTablifTWIIMIO •tom a�■I m,;, r.IMTJM a Ps7 as ■111E1W imp 0.111UW I.sFTITSP1R7T tsta taa>•s:* t!s Nowri t.iuiF MR i . looloOrrionol I■■Ir.17r.11rTfia1 IT WAIN owns aat� 11111111.17f.111 TAM mr.li t jT/} >s Tr/ itrls connectors that aro 8.1 material, These shall bo assembled in accordance with the manufacturer's instructions, See Figure 9, NOTE: Refer to the ANSI Z21.47.1993/ CAN/CGA•2.3 ..M93 or latest edition venting tables for venting category 1 furnaces. Single appliance venting of a fan assisted furnace into a file.lined masonry chimney Is prohibited. The chimney must be lined with either Type B vent or with a listed, single wall, metal lining system. Reference ANSI Z21.47'1993/CAN/CGA- 2.3.M93 or latest edition vent tables, See Figure 11 for typical 8.1 vent chase. CA WARNINQ DO NOT CONNECT THIS FURNACE TO A CHIMNEY USED TO VENT A SOLID FUEL APPLIANCE (WOOD OR COAL). VENTING WITH A SOLID FUEL. APPLIANCE CAN LEAD TO IMPROPER FUNCTIONING OF THE UNIT, AND DUE TO SOOTING, THE POSSIBILITY OF FiRE RESULTING IN PROPERTY DAMAGE, PERSONAL. INJURY OR DEATH. HORIZONTAL VENTING IMPORTANT: IT I8 RHEEM'S POSITION NOW THAT H INSTALLATIONS OF ANY HTPV PIPE USED IN A CATEGORY 111 VENT APPLICATION, INCLUDING SELKIRK'S BELVENTTMr 11 HTPV PRODUCT, SHOULD PEAK IMMEDIATELY, TJERNLUND POWER VENTER This gas fired lumace is AGA and CGA certified for use with the Tjomiund Model GPAK "1TR Power Venter when installed in accordance with the manufacturer's installation Inatructions. The vent pipe is to be double wall construction with a maximum 0120 feet and a minimum length of 10 feet and no more than three (3) 909 elbows. important; It should be noted that common venting with another appliance Is not an option when using the Tjernlund GPAK -1TR. The use of any other type of power vent system is not approved or recommended by the manufacturer. 13 ig FIGURE 11 DEDICATED VENTING THROUGH CHIMNEY WITH "8.1" VENT 1" MIM. CLEAAANCE YEN/ CAD 6" MIN Sting 1St Mk 1/4" i61 ri. 1 YEMt ADAM EXISTING VENT SYSTEMS IMPORTANT RETROFIT VENTING INSTRUCTIONS If this furnace Is a replacement Installation, ALWAYS INSPECT the existing vent system to be sure there are no obstructions, blockages, or signs of corrosion, When the existing furnace is removed from a venting system serving other appliances, the venting Is likely to be too large to properly vont the remaining attached appliances. The following steps shall be followed with each appliance that remains connected to the common venting system, while the other appliances that remain connected to the common venting systems are not in operation. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED. 1. Seal any unused openings in the common venting system. 2. Visually inspect the venting system for proper size and horizontal pitch and determine that there is no blockage, restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. 14 3. Insofar as is practical, close all building doors, windows and all doors between the space where the appliances remaining connected to the common venting system are located. Tum on clothes dryers and any appliance not connected to the common venting system. Tum on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers, 4. Follow the lighting instructions. Place the appliance being Inspected Into operation, Adjust the thermostat so the appliance will operate continuously. . ; 5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. g. After It has been determined that each appliance that remains connected to the common venting system properly vents (when tested as outlined above) return doors, windows, exhaust fans, fireplace dampers and any other gas•burning appliance to their previous conditions of use. 7. If improper venting Is observed during any of the above tests, the common venting system must be reslzed. Refer to appendix Gin the National Fuel Gas Code ANSI Z223.1 1988 or the ANSI Z21.47- 1993/CAN/CGA•2,3•M93 or latest edition venting tables for category 1 furnaces. 0 c., GAS. SUPPLY AND PINING GAS SUPPLY (AWARNINGI THIS FURNACE IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVER- SION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANU- FACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. See the conversion kit index supplied with the furnace. This index identifies the proper LP Gas Conversion Kit required for each particular furnace. IMPORTANT: Any additions, changes or conversions required for the furnace to satis /actorlly meet the application should be made by a qualified Installer, service agency or the gas supplier, using factory- specified or approved pmts. IMPORTANT: Connect this lumoce Ito gels supplied by a commercial IMPORTANT: A W.. recognized t eel gas and CO detect(*) are recommended In all application, and their Installation should be in accordance with the detector manufacturer's recommendations and/or local laws, rules, reputation or customs. GAS PIPING Install the gas piping according to ail local codes and regulations of the utikty company. If possible, run a separate gas supply line directly from the meter to the furnace. Consult the local gas company for the location of the manual main shut-off valve. The gas line and manual gas valve must be adequate In size to prevent undue pressure drop and never smaller than the pipe size to the com- bination gas valve on the furnace. Refer to Table 2 for the recom- mended pipe size for natural gas and Table 3 for LP gas pipe sizes. FIGURE 12 GAS PIPING INSTALLATION UPFLOW & DOWNFLOW MANUAL GAS VALVE 1 UNION 4TOSPEET ABOVE FLOOR REO'D BY SOME UTILITIES 4 TO MST PEWS A6 YR OOMS UTHJTIES DRIP LEO HORIZONTAL BURNERS MANUAL GAS VALVE DRIP LEO •"'-.91) OURNBRM GAS vats/E. IGNITION OP PILOT UNION MANIFOLD OAS VALVV MANIP"LD IGNITION OF PILOT IMPORTANT: It is permissible to run flexible gas connector inside the unit to a piece of black pipe. • ' Install a ground joint union Inside the cabinet to easily remove the control valve assembly. Install a manual shut -off valve in the gas line outside the furnace casing. The valve should be readily accessible to tum the gas supply on or off. Install a drip leg In the gas supply line as close to the furnace as possible. Always use a pipe compound resistant to the action of liquefied petroleum gases on all threaded connections. IMPORTANT: When making gas pipe connections, use a back -up wrench to prevent any twisting of,the control assembly and gas valve. Any strains on the gas valve can change the position of the gas orifices In the bumere. This can cause erratic furnace operation. IMPORTANT: ENSURE that the furnace gas control valve not be subjected to high gas line supply pressures. DISCONNECT the furnace and Its individual shut -off valve from the gas supply piping during any pressure testing that exceeds 1/2 p.s.i.g. (3.48 kPa). 15 It GAS PRESSURE Natural gas supply pressure shnurd be 5" to T' w.c. LP gas supply pressure should be 11" to 14" w.c. This pressure must be maintained with an other gas-fired appliances in operation. Never exceed a maximum gas supply pressure of 14" w.c. with any fuel. The minimum supply pressure to the gas valve for proper furnace input adjustments is 5" w c. for natural gas. however 6" to 7" is recommended. The minimum supply pressure is 11" w.c. for LP gas. LAVARNINC I NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER. NEVER USE MATCHES, FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE. FAILURE TO FOLLOW THIS WARNING CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. To check for gas leakage, use an approved chloride•free soap and water solution, an electronic combustible gas detector (see Figure 13), or other approved method, 16 FIGURE 13 ELECTRONIC COMBUSTIBLE GAS DETECTOR FIGURE 14 LP KIT CONTENTS tiONL AtIpN l /igth M%t!1 l,Orf•tl YNS�rJ.•iliC tlC�Hy St/prnCC 1514010, •k j'•.4.Mi 4 213691 tt! .rt:• r - t r ra i I•Ai...K4. ' FIGURE 15 HOSE CONNECTION TO LINE PRESSURE TAP no er • 1 LP CONVERSION The valve can be converted to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 14. NOTE: Order the correct LP conversion kit from the furnace manufacturer. Furnace conversion to LP gas must be performed by a qualified technician. To change orifice spuds for either conversion to LP or for elevation: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. Consult the tables at right if there is any question concerning orifice sizing, 4. Tum the gas supply back on and check for proper operation and manifold pressure. 6. Attach the notice label alerting the next service technician that the furnace has been converted to LP gas. NOx MODELS When converting furnaces equipped with NOx Inserts to LP gas, remove the NOx insert assemblies. Steps for removal are listed below: 1. Tum off all electrical power and the gas supply to the furnace. 2. Remove the burner door from the furnace. 3. Remove the igniter assembly - handle with core, 4. Remove the two screws attaching the NOx Insert retainer brackets to the center panel. Pull the retainer rod. 5. Put the two screws back into the holes in the center panel. 6. Reinstall the igniter and bumer assemblies. 7. Replace burner door. 8. Tum on electrical power and gas supply to the unit. ORIFICE SIZ ':HART RATING PLATE INPUT BTU/HR ELEVATION 0 TO 7,999 FT. 8,000 F7. AND ABOVE NATURAL GAS HEATING VALUE 0 1,000 BTU /F7', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5' W.C. 50.000 42 43 75.000 42 43 100.000 42 43 125.000 42 43 L P GAS HEATING VALUE 0 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10' W.C. 50.000 s4 55 75,000 54 55 100,000 54 55 125,000 54 55 ORIFICE SIZING CHART (CANADA) RATINO PLATE INPUT DTUMR ELEVATION 0 TO 1,90 PT. 2,000 PT, TO 4,600 FT. NATURAL OAS HEATING VALUE • 1,000 DTWPr, SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE A 3,6' W.C. 60,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 LP. OAS HEATING VALUE • 2,475 STU/ T, SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE A 10' W.C. 60,000 54 66 76,000 64 65 100,000 64 55 126,000 64 65 17 SETTING GAS PRESSURE The maximum gas supply pressure to the furnace should be 7"' w.c. natural gas, or 14" w.c. LP gas. The minimum supply gas pressure to the gas valve should be 5" w.c. natural gas or 11" w.c. LP gas. A properly calibrated U•Tube manometer is required for accurate gas pressure measurements. Supply Gas Pressure Measurement. A line pressure tap is on the input side of the gas valve. 1. With gas shut off to the furnace at the manual gas valve outside the unit, remove the input pressure tap plug, 2. Connect a U -Tube manometer to the pressure lap. See figure 15. 3. Turn on the gas supply and operate the furnace and all other gas -fired units on the same gas line as the furnace. 4. Note or adjust the line gas pressure to give: A. 5" • 7" w.c. for natural gas. S. 11" - 14" w.c. for LP gas. 5, Shut off the gas at the manual gas valve and remove the ti-Tube manometer. 6. Replace the pressure lap plug before turning on the gas. TABLE 2 NATURAL GAS PIPE CAPACITY TABLE (CU, FT. /HR.) Capacity of gu pipe of ddtereni diameters and lengths in cu. 11 per hr. with pressure drop of 0.3 In, and speck wavily of 010 (natural gu), length of Pipe, Feet 1 SO 50 n a 0 20 _ 73 63 N 50 7 43 34 279 100 162 130 115 105 08 80 1 520 880 285 245 21$ 106 100 170 1.114 1450 730 500 600 440 400 370 880 1.1 1 ' 1100 8110 780 670 810 560 880 has been •, select the pipe stle sM4d1 wtl pr qte par required lot gee • many el the Arms. By lornwM Cu, FL Per Hr, iaequired • Gas ul of Purtsoe 07W4R wog sets of n 3) The gilt of ti lama le method on Me Anne nine plate. The healing veto of the gu (871 073) may be by caned ling We local natural ger Wiry or the iP gee wpON. 18 It the supply gas tine pressure is above these ranges, install an in-line gas regulator to the furnace for natural gas units. With LP gas. have the LP supplier reduce the line pressure at the regulator. 11 supply gas line pressure is below these ranges, either remove any restrictions in the gas supply piping or enlarge the gas pipe. See Tables 2 and 3. With LP gas, have the LP supplier adjust the line pressure at the regulator. TABLE 3 LP GAS PIPE CAPACITY TABLE (CU. OT./HR,) Maximum capacity of pipe In thousands o1 BTU per hour of undiluted liquefied petroleum gases (at 11 Inches water column Inlet pressure). (Based on a Pressure Drop of 0.6 Inch WaNr Column) Nominal Iron Pips Size, Inches 1/2 3/4 1 1.1/4 1.1/2 2 10 275 567 1,071 2,205 3,307 6,221 Length al Plpe, Feel 20 30 40 60 60 70 80 90 100 125 150 189 152 129 114 103 96 89 83 78 69 03 393 315 267 237 217 196 182 173 162 146 132 732 590 504 448 409 378 346 322 307 275 252 1,496 1,212 1,039 913 834 771 724 677 630 567 511 2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 076 866 787 4,331 3,465 2.992 2.646 2,394 2,205 2,047 1,921 1,811 1,608 1.496 Example (1.P); Input BTU requirement of unit, 150,000 Equivalent length of pipe, 60 h. • 3/4' IPS required. 0 ELECTRICAL WIRINb A WARNING TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST BE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS A WARNING THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE 70 DO 80 CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are listed on the furnace rating plate. Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker. Run this circuit directly from the main switch box to an electrical disconnect which must be readily accessible and located within eight of the furnace. Connect from the disconnect to the junction box on the left side of the furnace, Inside the control compartment, See appropriate wiring diagram. NOTE: The electrical junction box inside the furnace control compartment may be relocated to the right side If necessary. A knockout Is provided. NOTE: 11 (hot) and 1.2 (neutral) kneltointhe maig field connections to furnace, The ignition control on electric ignition models will not sense flame if L1 and 12 are reversed. Installation of the electric supply line should be in accordance withh the National Electric Code ANSIMFPA No. 70, latest edition, or Canadian Electrical Code Part 1 - CSA Standard C22,1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY 1.332 THERMOSTAT The room thermostat must be compatible with the Integrated furnace control on the furnace. All thermostats available from the furnace manufacturer's Parts Department are acceptable. Generally, all thermostats that are not of the "current robbing" typo aro compatible with the Integrated furnace control we use, NOTICE: An isolation relay can be added to prevent any compatibility problems that may occur. Use a single - polo, single-throw relay with a 24-volt AC coil. The contacts should bo rated for .5 amps minimum at 24 volts. See Figure 18. Install the room thermostat In accordance with the Instruction sheet In the box with the thermostat. Run the thermostat lead wires Inside this 6ontrol oomparlment, Connect the thermostat as shown on the wiring diagram. NOTE: "Y" must be connected to the Integrated Furnace Control. Never install the thermostat on an outside wall or where It will be influenced by drafts, concealed hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, television, radios or air streams from registers, Rotor to the instructions packed with the thermostat for best anticipator adjustment or selection or see below. HEAT ANTICIPATOR SETTINGS For adjusting the thermostat heat anticipator setting; (a) add the current draw of the various is in the system or (b) measurercurrent flow on either the R or W thermostat circuit and set the thermostat heat anticipator according to the current flow measured. This "nominal" setting for this control is 0,16 A. FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS 3,0 12,s 2,0 SOLID COPPER WIRE • AWO. 16 16 16 14 14 16 12 12 14 10 12 12 10 12 12 10 10 10 60 100 160 200 250 Length of Run - Feet (1) 300 a The total wire length is the distance from the furnace to the thermostat and back to the furnace. NOTE: Do not use 24 volt control wiring smaller than No. 20. 19 1§ b FIGURE 17 LINE VOLTAGE CONNECTIONS UTEC 1012-922 CONTROL BOARD LI # # # — NEUTRALS — EAc FIELD INSTALLED OPTION ACCESSORIES ELECTRONIC AIR CLEANER 1. Electronic air cleaner line voltage power can be supplied from the screw terminal "EAC" and a line voltage neutral screw terminal on the control board. See Figure 17. This will power the electronic air cleaner whenever the circulating sir blower is In operation. HUMIDIFIER 2. Humidifier line voltage power can be supplied from screw terminal d'HUM" to a line voltage neutral screw terminal on the control board, Elee Figure 17. This will power the humidlifer whenever the burner Is on and the circulating air blower is operating In the heating mode. NOTE: Maximum current —1.0 amps for each option. �o HOT SURFACE IGNITION LIGHTING INSTRUCTIONS This appliance is equipped with a hot surface ignition device. This device lights the main burners each time the room thermostat (closes) Calls for heat. See lighting instructions on the furnace. TO START FURNACE (d,WARNING J 1. BE SURE THAT THE MANUAL GAS CONTROL HAS BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES. 00 NOT ATTEMPT TO MANUALLY LIGHT THE MAIN BURNERS, FAILURE TO FOLLOW THIS WARNING CAN CAUSE A FIRE OR AN EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 2. Set the room thermostat to the lowest setting. 3. Turn the gas control knob to the "On" position, or move the gas control laver to the "On" position, 4. Replace the control access door, 5. Turn on the electrical power. 8, Sot the room thermostat to a point above room temperature to light the main bumors. After the burners aro lit, sot room Ihormostnt 10 a desired temperature, TO SHUT DOWN FURNACE 1. Sot the room thermostat to its lowest setting, 2. Shut off the gas to main burners by turning the gas control knob to the IOW position, or by depressing the gas control Inver and moving 1110 the "Off" position, 0 ARNINQ SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY, FAILURE TO DO 80 CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SEQUENCE OF OPERATION UTEC Integrated Control with Hot Surface Ignition. 1. Each time the thermostat contacts close, the induced draft blower (inducer) begins a prepurge cycle. 2. The air proving negative pressure switch(es) closes. 3 20 seconds after the pressure switch(es) close, the hot surface igniter heats for 5 seconds to full temperature. The induced draft blower operates for the complete heating cycle. 4. After the 5.second Igniter warm up, the gas valve opens for a 8- second trial for ignition. 5, The igniter lights the gas burners and stays energized for the first 7 seconds after the gas valve opens. 6. 7 seconds after the gas valve opens the remote flame sensor must prove flame Ignition for one second using the process of flame rectification. If the burners don't light, the system goes through another ignition sequence. It dons this up to four times. 7. Tho main blower starts ramping up approximately 12 seconds after the gas valve opens. 8. When the thermostat cycle ends, the gas valve closes, the bumors go out, the induced draft blower runs for o 8- second post- purge, and the negative pressure switch(os) open, 9. The main blower continues until timed off by the setting on tho Integrated furnace control board. uence if the system doesn't Tight or doesn't sense flame: 1. On a call for heal, the control runs the inducer for 20 seconds to prepurge. 2. After the 20-second prepurge, the hot surface igniter heats for 5 seconds. The inducer continues to run. 3. Alter the 5•second igniter warm up, the gas valve opens for a 8-second trial for ignition. The inducer continues and the igniter slays energized. 4. The Igniter heats for 5 seconds. After 5 seconds, the gas valve opens for 8 seconds. If no flame is sensed, It closes the gas valve, the Igniter de•energizes, the Inducer runs for 30 seconds more before the next ignition trial. 5, 11 flame is not sensed during the eighth second after the gas valve opens the second time, the gas valve closes, and the Igniter de. energizes, Both the Inducer and main blower operate for 180 seconds after tho second trial. 8. It repeats this process up to four times. At the and of the last try, the Inducer stops immediately. The system Is In "soft" look out. 7, To reset the lock out, make and break power at the unit disconnect switch for 8 to 10 seconds. 11 then goes through another sot of trials for Ignition. SETTING BLOWER TIMINbS NOTE: It is not permissible to use this furnace in twinning applications. IMPORTANT: This furnace may not be used in by pass zoning applications. The ICM motor in this furnace is programmed to operate over a wide range of static pressures (0.1.0.8 IWC static) with an essentially constant level of air flow. The air Ilow required for a given cooling application is selected by utilizing the appropriate dip switch on the furnace integrated control board, For heating, the temperature rise of the unit is selected by dip switch settings as well. Wiring schetnes for the thermostat and fossil fuel kit are identical to those used with other ( -)GDG /(•)GPH /(•)GLH furnaces, FIGURE 19 The furnace integrated control was designed specifically for use with the ICM motor. On the control, there are two banks of dip switches. The bank with two switches controls the heating blower off delay in a similar fashion to the 1012 -920 boards used in other (- )GDG /(- )GPI1/(-)GLH furnaces. The other dip switch bank contains eight switches as shown in Figure 18. These eight switches define the operation of the ICM motor. The switches are actually broken down into four dip switch pairs. Switches 1 and 2 act as a pair as do switches 3 and 4, 5 and 6, 7 and 8. Each dip switch pair has a total of four possible selections corresponding to A, B, C and D as shown in Figure 19, FIGURE 18 1 2 3 4 5 6 7 8 x00000000 OFF OFF 00 ON OPP OFF ON ON ON Lo 0 00 22 The assignments of the switch pairs are shown in Table 4. Pins 1 and 2 regulate the airflow in the heating mode. Likewise, pins 5 and 6 regulate the airflow in cooling mode. Pins 7 and 8 allow for line tuning of the cooling airflow and pins 3 and 4 are used to adjust the cooling off delay. • COOLING AIRFLOW This furnace is programmed to provide cooling airflow of 1 1/2, 2, 2 1/2 , and 3 tons in the (1GPH /LH•07 units and 3, 3 1/2 , 4 and 5 tons In the (•)(3PH/LH•12 unit, M shown in Table 6, this airflow is selected by properly setting switches 5 and 6. Table 4 shows which setting will be necessary for switches 5 and 6 in order to obtain the desire airflow. The switch selling c rresponding to selections A, 6, C, and 0 are shown in Figure 19. Occasionally, the field installer may wish to make adjustments to the cooling airflow listed in Table 5. This can be done by using switches 7 and 8. Switches 7 and 8 allow the selected cooling air flow to be increased or decreased by 10% as shown in Table 6. The minimum air flow possible is approximately 600 sCPM, NOTE: The air flow adjustments in Table 6 apply to cooling mode only. Switches 7 and 8 cannot adjust the heating air flow. CONTINUOUS FAN When in fan only mode, the furnace will provide approximately 600 sCFM of air flow. TABLE 4 Switches Function r 1 & 2 Heetin • Air Flow 3 & 4 Cootin • 011 Dole 5 & 8 Coolin • Air Flow 7 & 8 Cooling Adjust TABLE 6, COOLING AIR FLOW (SWITCHES 6 & 6) HEATING AIR FLOW Since the air flow provided by the ICM motor is essentially constant over the range of .1 to .8 IWC static, the Temperature rise across the unit may also be adjusted. The installer is given the option of three air How options in heating mode as shown in Table 7, Switches 1 and 2 regulate the heating mode air flow. It must be noted that the temperatures listed in Table 7 are design temperatures. Your Installation may vary from these designed temperatures and must be checked upon installation. If the temperature rise falls outside the furnace listed rise range, select another heating air flow which will allow for operation within the rise range. Switch Selection (•)GPH/LH•07 Alr Flow (•)GPH/LH•12 AIr Flow (•)GPH/LH•05 Air Flow (•)GPH/LH•10 Air Flow A 1200 2000 1200 2000 6 1000 1600 1000 1600 C 800 1400 600 1400 Q 600 1200 600 1200 TABLE 8, AIR FLOW ADJUSTMENT SWITCHES 7 & 8 Switch Selection Air Flow Ad untment No Ad untment s +10% C •10% 0 No Adjustment TABLE 7, HEATING AIR FLOW SELECTIONS SWITCHES 1 b 2 Switch Selection Temperature Rise °F Mid•Rise s Mid•Rise C MId•RIse —10 °F D Mid•Rise + 10 °F 23 MOTOR START UP AND SHUT DOWN The ICM motor Is programmed to provide) a "soft" start and stop. On a call for heat or cool, the motor will gradually ramp up to the field selected blower speed. This eliminates the sudden rush of air normally associated with a PSC motor. Once the thermostat is satisfied, the motor will gradually ramp down as well. HEATING BLOWER OFF DELAY The heating blower off delay Is controlled by the dip switch bank containing 2 switches. These switches have the same adjustment settings as the normal UTEC Integrated Furnace Control used In the 80+ product line, TABLE B. COOLING BLOWER OFF DELAY SWITCHES 3 & 4 Switch Selection Cooling Blower Off Delay A 45 Seconds El MM. D 30 Seconds 60 Seconds 0 Seconds MOTOR STATUS LIGHT The integrated furnace control comes equipped with an additional light that indicates motor status. The furnace control continually monitors the rpm of the ICM motor and if the motor is operating within specified limits, the light will remain on If the motor is operating outside the specified limits, the light will flash. If the motor should fall, the integrated control will verify that the motor Is not turning within 15 seconds, After verification, the control will go into soft lock out, however, the control will continue to attempt to start the motor for 2 minutes. If the motor starts during this time period, the control will recover and continue normal operation, If the motor does not start, the control will discontinue frying to start the motor and will try again in one hour, During the soft lockout, the motor status light will flavh, ICM MOTOR FIELD SETTINGS EXAMPLE Situation A furnace with an input 75,000 Btu/hr is 10 provide 1000 CFM of cooling air flow. A 60 second cooling blower oft delay is desired. The heating flow is to be adjusted to mid•rise + 10 °F. Solution Consult the quick reference chart, The heating air flow chart shows that mid. rise + 10 °F can be obtained by placing switches 1 and 2 in the ON position. The cooling off delay chart shows that a 60 second cooling blower off delay Is obtained by setting switch 3 to the OFF position and switch 4 to the ON position. The cooling airflow table shows that for a furnace with 75,000 Btu/hr input, a cooling air flow of 1000 CFM can be obtained by setting switch 5 to ON and switch 8 to OFF. Switches 7 and 8 can either both be On or both OFF because no cooling air flow adjustment is required. If an adjustment to the cooling atr flow Is desired, It can be adjusted upward or downward by 10% as shown on the table for switches 7 and 8. ICM MOTOR QUICK REFERENCE M Switches 7 & 8 Switches 1& 2 Switch Temperature Rise °F 1 2 OFF OFF Mid•Rlse ON OFF Mid-R11. Mld•Rts.•~1O�F OFF ON ON ON Mid.RY,.1O'F Heating Air Flow Sw tch Air Flow on Adjustment 7 S OFF OFF No Adjustment � jig , ON OFF OFF ON ON ON , No Adjustment 2 x00 3 4 00 Cooling Off Delay Switch Cooling Blower 3 4 Off Delay OFF OFF ON OFF OFF ON ON 45 Seconds 30 Seconds 60 Seconds ON 0 Seconds Switches 3 & 4 5 d 7 8 Adjust for cooling sir flow only. oaoo�� Cooling Air Flow SmY c 6 44GDGytf•07I Ak fl w- .CFM OCIDC/LH.irls Ak Flow KIM 5 OFF OFF 1200 2000 ON OFF 1■/{�/��//��/{�/■ -I 1 II���gI��In�A• OFF ON rl�ll� 800 � \•1 I.1� 1400 ON ON 600 1200 Switches 5 & 6 ' ADJUSTING OR CHECKINta FURNACE INPUT The maximum gas supply pressure to the furnace should be 7" W.C. for natural gas. The minimum gas supply pressure for purposes of input adjustment to the furnace should be 5" W.C. A properly calibrated manometer or gauge Is required for accurate gas pressure readings. The manifold pressure should be set at 3.5" W.C. for natural gas. Only small variations in the gas flow should be made by means of the pressure regulator adjustment. In no case should the final manifold pressure vary more than plus or minus 0.3" W.C, from the above specified pressures. i adjust the pressure regulator: 1. Remove the regulator cap. 2. Turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. 3. Replace the regulator cap securely. TABLE 9 METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EOUIPPED FOR NATURAL OR LP OAS INPUT runt METER cu. CU. FT. _ HEATING VALUE OF OAS BTU PER CU. FT. ,�, 7 ,, , MIN. SEC, MIN. SEC, MIN SEC, MIN. SEC. MIN. SEC �� ONE TEN 1 10 5 60 1 12 12 00 1 12 15 30 1 13 15 12 3 30 20 00 75,000 ONE I1n111IIn11nF11 rnnIIFIIWIIInFI[1 iIi[iIiflF1I1 100,000 125,000 ONE Input BTUMR ■ Hoatlna Value of Gas (BTU/Ft') x 3800 Time In Seconds (for 1 cult.) of Gas 27 • Furnaces for use on LP gas, the Lf- gas supply pressure must be set between 11.0" and 14.0" W.C. by means of the tank or branch supply regulators. The furnace manifold pressure should be set at 10" W.C. at the gas control valve. For elevations • up to 8,000 feet, rating plate input ratings apply. For high altitudes (elevations 8,000 and over) and for • any necessary major changes in the gas flow rate the orifice spud must be changed. To change orifice spuds: 1. Shut off the manual main gas valve and remove the gas manifold. 2, Replace the orifice spuds. 3, Reassemble In reverse order. 4. Turn the gas supply back on and check for proper operation and manifold pressure, Check of Input Is important to prevent over firing of the furnace beyond its design•rated Input, NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. To check furnace Input: 1. Make certain that all other gas appliances aro shut off, with the exception of pilot burners, 2. Start the furnace 3. Time the meter to measure the lime required to burn ono cubic foot of gall. 4. Use Table 9 to determine input rats, ORIFICE SIZING CHART RATING PLATE INPUT STU /HR ELEVATION ---r-� 0TO7.999F1 6.000 Fl. AND ABOVE NATURAL GAS HEATING VALUE 0 1.000 BTU /F7>, SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE it 3.5' W.C. 50,000 42 43 75.000 42 43 100.000 42 43 125,000 42 43 L.P. GAS HEATING VALUE 41 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE • • 10' W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 ORIFICE SIZING CHART (CANADA) RATING PLATE INPUT STUMR ELEVATION 0 T01,099 FT. 2,000 FT. TO 4,800 PT, NATURAL OAS HEATING VALUE 0 1,000 STU/PT+, SPECIFIC GRAVITY 0,02 MANIFOLD PRE88URE 0 3.5' W.C. 80,000 42 43 76,000 42 43 100,0000 126 000 42 42 43 43 LP. GAS HEATING VALUE • 2,475 0TU PV, SPECIFIC GRAVITY 1,62/ MANIFOLD PRESSURE • 10' W.C, 60,000 54 65 ' 78,000 64 65 100,000 64 65 125,000 . 64 55 .re — EA SURIN /1.1H FL 01/I • - • • t:1:11( • t!.. :4.. ;• f do • • #1-41141,11i1.1 (Aft GK ..;: •.1 • ,v.1' o: the t31:;:!!y tfor.1 4`1!„. cit 10 11te 11.111141Ce I•o,41)10 yet out ot ; (Pax: bro.? trOn th6 t,sclinney'r Set? l'i9we 20 rlL-f1 ei fetutli it II, cli,sr: thr., IlariaCe Optqati, Iht tii3C(' I!! .1 Wrom fh IlltirmoMOtOt in the supply air (Met stops rising (approximately live m(nutes), Subtract ttio retutn air tomporettue from tho supply it toniperature. Thu difference is the temperature to Compnro tho moasurod tomporoluro riso lo approved lomporalwo riso rango listod 910 furnaco name plato, Soo Figure 21 11 the thoasurod temperature ASO IS above !ha approved rango, the or flow is too low: Moro air must bo movod by speeding up tho blowor, by removing (Medians in tho duct systom, or by adding more supply or rolurn air duct, 11 it,, measured temperature riso is bofow the appravod range, tho air How is too much. Use healing spood tap on lho integrated control board, 10eally the meowed tomporaturo riso should ho ui the middlo of the rango. r 1 11k I . 11 !.'.I11 i.91! t I FIGURE 21 FURNACE NAME PLATE 1 AIR COI)4)1110t41/4 DIU1010/4 cow!' OA 1 Tit. ARKAIWIAS Pikref 1'M OR hiUN timer VDT r4 IR VIII MR IVIV4441: FON 1N1X7014 INSTAIJATION floil-Y 04111,11,111Na CON4T14 tiert;r7 o rn; '114 14; 1 11140117.1,PIL, MAX T0141,004/I 6, 3 AM1S st,t VIA/1;741 MTH 4:11111titil PHOTECT1ON11011THE7: 444147.1. ■•47: ILBLALNU1111151 POI 1 N114111. 75. OW/ IP,u 11111%6 WA) 0050702 F1U94 0000 mono f Ai IMIW sin ruRrx. OAS 41 k. 1 1%117 if 111N44 y• NAT t,0 7. Val ^gi (Di SW Pi, 001($tail tp tya■Ict OM v Al 1144 %int II Illi4USolli• I Oa 000.96{{ PO • ‘11681411•101110 1.9•104•Ct S' OlOs CIA Milla0011 14§. I, g rpor-aAtvwx 'nit m 4 or.Tcr 7 or 4.1.1.41 -7.t 114: rx..v8si st 110-OVEM t401 4.44 A1/1§i- WM. R istilLS w c. 11-7 I et2 6 istiii.s IA to 11-7 IIIIS Po A i •-t If 4;41111 1% P41114.1:11A1141144NACE1VIIEN Mit:114100K 408 F011 C1011/1141107i. ••-.1.4; 11.w v. so-an 1111i l'i 4 1' it 1,1;111 1$ 1111 P14'1/17411 VVN'T VOUCH/ AIM 7178sAcr%'11K111/61/136 8VT1/4)011 OP 1141 4:01.1111 • FIGURE 22 DOWNFLOW BLOWER REMOVAL TOP PLATE stEP 1 FRONT SCREW TO i3E REMOVED & TOP PLATE LIFTED STEP 2 REMOVE FLUE PIPE ENCLOSURE AE- 66997d1 JACKIT 511 BIM SCREW S12242042 O'v (1) ) ri RE ENCLOSUati DOOR AE16983 O1 REMOVE ®LOWER MOUNTING SCREWS AND SLIOIi OUT BLOWER: NOTE: NM � IAl ).M sT AN O FOR 0B SAFETY FEATURES LIMIT CONTROL The high limit cutoff is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the furnace from exceeding the maximum outlet air temperature, If temperature exceeds the maximum outlet air temperature, the limit will shut the furnace down. Reasons which could cause the outlet temperature to exceed the range aro failed indoor blower, dirty filters, Ito, FLAME ROLL -OUT SAFETY SWITCHES Furnaces are equipped with flame roll• out switches to protect against overtemperature conditions In the control compartment caused by inadequate combustion air supply. In the event of an overtemperature condition, the switch will shut the furnace down. The switch for the DOWNFLOW Is located just above the burners on the blower divider panel, Switches for the UPFLOW/ HORIZONTAL ONLY HOT 30 SURFACE IGNITION FURNACES aro located on Dither side of the burner brackets and just above the burners on the blower divider panel, 11 a switch Is tripped, It must be manually reset, DO NOT jumper this switch. II this switch should trip, a qualified installer, 'entice agency or the gas supplier should be called to chock and/or correct for adequate combustion air supply, 11 this unit is mounted in a closet, the door must be closed when making this check. A failed Inducer motor would be a cause of inadequate combustion air, DO NOT reset the flame rollout switch without taking corrective action to assure that an adequate supply of combustion air Is maintained under all conditions of operation. Replace this switch only with the identical replacement part. LUBRICATION The blower motor and induced draft motor are prelubricated by the manufacturer and do not require further attention. The motor must be cleaned periodically by a qualified installer, service agency, or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on the motor exterior. And, as suggested elsewhere in these instructions, the air fillers should be kepi clean because dirty filters can restrict airflow and the motor depends upon sufficient alit flowing across and through it to keep from overheating. PRESSURE SWITCH This furnace has a pressure switch for sensing a blocked vent condition, It is normally open and closes whon the induced draft blower starts, indicating air flow through the combustion chamber. As slated, a blocked vont condition will cause the protium switch to remain open as will a failed Inducer, a crack In the pressure switch hose, Ito. MAINTENANCE [WARNING DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH. FILTERS Keep the air filters clean at all times. Vacuum dirt from filter, wash with detergent and water, air dry thoroughly and reinstall. 1, 171V- 50,300 btuh unit requires removal of 3W' segment of filter and frame to get proper width for a bottom filter. 2.21 " - 103,000 btuh unit requires removal of 3W' segment of filter and frame to get proper width for a side filter. proper, width btuh unit requires removal of 7" segment of filter and frame to get proper width for a side filter. FIGURE 24 DOTTOM RETURN JACKETAUIMEW FIGURE 23 RESIZING FILTERS & FRAME REMOVE SEGMENT 10 SIZE AS flEOUIRED TABLE 10 FILTER SIZES UPFLOW FILTER SIZES FURNACE WIDTH INPUT SOTTOM $IDE STUN EIZE SIZE QUANTITY 171 12' 2V 241/2' 758.100 50 1510 X 25' 15W X 25' 1940 X 25' 1510 X 25' 125 22W X 25' 1510 X 25' 1 t 1 DOWNFLOW FILTER SIZES FURNACE WIDTH INPUT STUN SIZE QUANTITY 171h' 21' 241h' 50 7$ 8. 100 12$ 12'x20' 12'x20' 14'X20' 2 2 2 n Olt it W Filler FIr /4naM 5l4 AE411512 AE41 SII4 50,000 75,000 100,000 123,000 171/' 21' 21' 24W 1 1 1 Cut Off 31h' M Is M is 1 M b M b Cut Off 31M Cut Off 3W Cut OR 31h' 'NOTES Some filters must be rosized to fit certain units and applications, LID IIOnQM t" _ NOTE: ° MLTI R SACK MANX OF S0U0 SO1TOM flT$ UMDEIWEATN JACKET. EIOEE AND FRONT FLANGE* PIT OMNI PLANOEs ON JACKET. SOLD BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY. SCRIM (2) RUM ROO FILTER i ROD LOCATION 31 FIGURE 25 FILTER RETAINING ROOS (SIDE RETURN) UPPLOW MILL (2) 3n6• WA. HOLES CUT -OUT ANO OA/L! DETAIL JACKET PILttR ROO SU,POR1 ANGLE fILfiER SUPPORT ANGLE ANGLE f ILt €R FILTER IIOC 1312 • JACKS? AMC DETAIL ATTACH WITH SHEET METAL SCREWS 11 REO'D) FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANOLE (SEE ANGLE DETAIL) 32 ROD A FILTER SUPPORT ANOLU AMIABLY FIGURE 28 DOWNFLOW FILTER INSTALLATION • 0 IMPORTANT: Do not operate the system for extended periods without filters. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and at the supply registers. Any recirculated dust particles will be heated and charred by contact with the furnace heal exchanger. This residue will soil ceilings, walls, drapes, carpets, and other household articles. SYSTEM OPERATION INFORMATION Advise The Customer 1. Keep the air filters clean. The heating system will operate better, more efficiently and more economically. 2. Arrange the furniture and drapes so that the supply air registers and the return air grilles are unobstructed. 3, Close doors and windows, This will reduce the heating toad on the system. 4. Avoid excessive use of kitchen exhaust fans, 6. Do not permit the heat generated by television, lamps or radios to Influence the thermostat operation, 6 Except for the mounting platform, keep all combustible articles throe foot from tho furnace and vent system. 7. IMPORTANT; Replace all blower doors and compartment covers alter servicing tho furnace. Do not operate the unit without all panels and doors securely In place. 8. Proper operation of the system with constant air circulation. ANNUAL INSPECTION The furnace should operate for many years without excessive scale buildup In the flue passageways, however, It is recommended that a qualified installer, service agency, or the gas supplier actually Inspect the flue passageways, the vent system and the main and pilot burners for continued safe operation paying particular attention to deterioration from corrosion or other sources. L,l►1i1lAR N I N G .. HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH. THE VENT PIPE OR HEAT EXCHANGER MUST RE REPLACED IF THEY LEAK, If during inspection the flue passageways and vent system are determined to require cleaning, the following procedures should be followed (by a qualified installer, service agency, or gas supplier): 1. Turn of electrical power to the furnace and get the thermostat lever to the lowest temperature. 2. Shut off the gas supply to the furnace either at the meter or at a manual valve In the supply piping. 3, Remove burner door, On downflow models, the blower door and burner door flange must also be removed. 4, Disconnect gas supply piping from gas valve. 6, Remove screws (4) connecting the burner tray to the center panel, 6, Disconnect wiring to the gas valve. Make sure to mark all wires disconnected for proper reconnection, 7, Remove burner tray and manifold assembly from the unit, 8, Romovo all screws In tho unit top plate. Remove the top plate along with connecting pressure switch from the unit. 9. Remove screws connecting draft Inducer to center panel, Also remove wiring to draft Inducer at this time. 10. Remove screws (11) on perimeter of heal exchanger. 11 hot surface ignition is present, remove the connecting screws along with associated wiring at this time, 11. In an upward and forward motion, lift heat exchanger from the unit, Pftkt flush each heal exchanger tube with water from a hose and blow out with air to remove excessive moisture. If heat exchanger is blocked, especially with soot, and cannot be flushed. it must be replaced. 13. Reassemble (steps 1 through 11 in reverse order. It is recommended that at the beginning of the heating season and approximately midway in the heating season a visual Inspection be made of the main burner flames and pilot flame on standing pilot models for the desired flame appearance by a qualified installer, service agency, or the gas supplier, It is also recommended that at the beginning of the heating season, the flame sensor on hot surface ignition models be cleaned with steel wool by a qualified installer, service agency, or the gas supplier. REPLACEMENT PARTS Contact your local distributor for a complete parts list, See enclosed sheet, TROUBLESHOOTING Refer to Figure 27 for determining cause of unit problems, WIRING DIAGRAM Figure 28 is a complete wiring diagram for the furnace and power sources. 00- ►1.14/22•2b 1)3►+1v100 SI H0t1VU3d0 3311!31900111 1I1N1 3010330u4 1vld3u 0J031,•1410 11w11 Kidd Vo4 X3310 • 17411 3.741.130 `10411 N340 1A4 x371+3 • S01t3 bwt1WJ4 1 I0u1 S3AT 1041111 d•t11l1 /1lt,I 1314v 1I01S YOIOw v3N0111 u000w1 131 0•• 1v1St)1pI3 1�103w 33v1430'10• 3SO113 3A3•A�at Cdll iv 0V31 3A1WA 3At3N3v • 1.0t1VU3d0 1V1S*IM4341 1131001 001 1433113 • '37S ! Y311V Sr0JS 001014 Wt 13A 11411 3301430'10 w 7 W4* 11 • 100 01 030414 3001$30 • '100A 13311 011A ii OSNjSO3YV111 14v31 • '441,11•11 03100 1l v 1 33Alss3j 1 W! 743 • 1M3111f13 31M31 3wv14 X0314 • N1133 A MID�SV MU30vAVW lowirm irvtl't3I1wvJ 110 — SI 041010il ,l1t/1 J * woo 10 AUA 11103 X37143 • MUM 1)170 11141 luc3$ SC 1tvA UOIOD1 01W $10000 J1 010V 410 IMS 1414rA !40 01 IVIS041JHI m01 1iA weliO •4111A1 L fo ssslWll 1 11tt1MU100 000 now. worn 011014 1d$ 1/114 111 131 wit*. NO $0014 111100 11 10111/03 odd 11 IV3071 *M01110 110160vv NA1t1 104 Moo • CAI 130119/ an it 10011 01411 l4 ^Ma wu 4101001/ N £D 1n03W9 III, A • • • 11 1itti 00 OM A X1101 s) antia9 witht011n Vain 111 04711001 011A sID 1101INOI INIW 'i? 14010H 141311M 30If1J ONIIOOHS318f10111 (34I) 110W.NO3 33VNUI13 031W:1031Ni 04 41711 4#1 Z 04/W 01 1u1111s mu 111 3 tw�s 41311N01 OVA 914) ZZ6•ZIOl 03.1.n k10d 3QIno 0NIl00HS3'18nOW. (OA 10k11NOO 3OVNUn4 031V11031NI �a aanoW ')V8033 ZiOiOW OOOJ - NO b 11 m z 0 0 -4 0 11 m W - IHOI1 ICIOW 3> z z C) O -4 m bE et Wt 4 Micro Com Systems Washington Ltd. 12608•B INTERURBAN AVENUE SOUTH TUKWILA, WA 98168 TEL (206) 248.3191 FAX (206) 248.3313 ATTENTI Ot1 The next image may be a duplicate of the previous image. w>L. Other: www.microcomsys.com FIGURE 27 INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE FOR UTEC 1012.922 (115 VAC IGNITER) 1 34 OFF - NO MOT LI. 6 0 Z 0 0 0 DIMON SLOAEA /pHJI Sr0►S AF1EA 1 91/IT1l1f0ll•4 SEGONOS ,_ 1YES 0 [ 1AOTALSSTaUTING SKIS STMT 1. AZT r* MIMI TO AUTO L 117 TIOl00gAT 10 CALL 1011 MOAT INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE W /ICM MOTOR & MINI IGNITOR 019 VW t0Mttt10 111Aee. w10011 TES MICIIOH10Cta011 1TAM LEO OM IC/WO t LEO WILL PLA011 10 IMMATt TV•A0110 COMP PAUL,111 �p • • HOOFS t. aOM 1111/1011 M A![C.1Mt tw VILL SUP 4011 A MK AM 11 1!! IK►LACt Own • WWI 1011 Mitt 70 15011111 MOM MIPLAM ttw aot111 OMILACt Meal • a.� ET E. ,.r WILL A0 11111V.. V TVA ;LAW a_1itv" " AIi�Tfli- gig 1104 TALK 10 w j wasmciall. 1"Li #LOP14161EwAGIOi {4+pV11I rcZ a E 1 r M r Tai iii C. ►pl NM4 KZ IOW WOO 5T?5 *TEA 0 SEG. '/45 MOM IP 111C10051 a lNT rf f►p1 104I1 i0 %CQef MU • • T OM Sri tAr i 44110 WA VW, • CtLLEAN LA1•E tC1��$� Y11H itU I, wool.. �•�"� • �•[MT POMEA 10 UNIT. • IF C►ECAS AK QK, ACR.CE ItWEI �•i+CHHEE�CYKy��EOM PROPER Nr(otomOS1At ? RAy$Jt 1rimi►y rF' 4.00,�1€PI AcE vA 14114' rAr NW HG • u¢cx firoceEa%iHii; .. - AEPL� 1FG ... . ..� • TCY EDIT COIN LINT, RC►LKE C/ IIFC► REPEAT PROCEI%JiE UNTIL TROUOLEFREE (pompon is 901•11E0. 9 *2Z 711 *14 -Oa t 1 i 1 g ,1 •3.2 P4.2P2., 1 14 vg CHO .1. LC •SIP .3 /NOMA NUMLIEAc /Ow SWITCH) COMPONENT COQE IriPia4"" 11(411 STIATIffigt CT IS gr /a LONER Rims NICIR arir vg REIAY ggic CNTRL NUN IU4IDWJI ILAY pm INDOOR 'LOVER mOTOR 10M INDUCED ORAFT MOTOR ingmetmy IRIKGRTOVIANACECNTOL GNITION RELAY Oa CONTROL C kaatITIOT CNTRL MAIN";ALVE NE0,PRESSU8E CNTRI, PUSH QUITOH SWITCH POWER FACTOR CHORE rIbN CAPACITOR THERMOSTAT IH/CI THERMOSTAT RELAY NOTES; IF FACTORY WIRING OF MATING ANO 4/44105PAT. 114P1F8MIV• PRIATE ;Pecos, CONNECT UNUSED mOTOR LEADS TO MI AND M2. .0100ELS WITH 3 SPEED NOMA • SLUE LEAD IS FOR HEOlum spEgo 4,14 0 YELLOW LEAD ON MOTOR. A,wPFLOw & 0011INFLOii MODELS OIMRL0 O,UPFLOM/HORIZOHTAI, (3) MRLCISI C,HORIZONTAL ONLY MODELS 12IM8LCISI WIRING INFORMATION LINE VOLTAGE -FACTORY STANDARD -FACTORY OPTION .FIELD INSTALLED LOW VOLTAGE -FACTORY STANDARD -FACTORY OPTION WIELO INSTALLED REPLACEMENT WIRE -RUST BC THE SAKE SIZE AND TYPE OF OWLATION,AS ORIGINAL Hof C 8041 WARNING -CABINET MST OE PERMANENTLY GROUNDED AND CONFORM TO N.E.C., AND LOCAL. CODES, ■••■••••■•■•• ■ ■ • ■ 1 w •••••••■••■•••■•• 100,1■0■0,0 WIRE COLOR CODE RIC SLACK PR PURPLE Wn DROWN 8 RED BL OLUE W WHITE G CREEN r YELLOW 0 MANCE WIRING DIAGRAM uPFLOW.DOVNILOw 1. HORIZONTAL SLOwER IHOucED DRAil.caS FIRED,FOACE0 AIR FuRNACE,SINGLE STAGE HEM (SINGLE STAGE EDOL,ROOERTSHAw,wHITE RODGERS OR HOHErvELL GAG VALVE,HOT SURFACE IGNITION • • MGR 240.45 41 =24212-02 1 WATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT 11/23/99 FILE: K: \ \KAA \ \99\ \99052 \ \AWBONUS.WS HOUSE ID: TRYON CONCEPTS Site: PLAN #2715 W/ BONUS Homeowner: Builder: Analyst: NMS Jurisdiction: Utility: House Type: Single Family �� RECEIVED „A Floor Area: 2715 ft2 Weather Data: Seattle, WA Climate Zone: 1 PERMIT CEU1 ER R MONO SMMOMMMOM MOM MEIMMM MOmaaaaaaasac:Maaa = === a = = =a =r = === == = s =a= s == =0MrsOsessOMMWM= The PROPOSED design *COMPLIES* with 1997 WA State Energy Code. REFERENCE COMPONENT PERFORMANCE 999 ENERGY BUDGET * * * PROPOSED 995 Btu /hr -F * ** kWh /ft2 -yr --sass Gass --- as ssssasssssaassssssasaasssssasss ass ssaasssasaasssassaiesssaasasaa REFERENCE DESIGN Component Reference Value X Area as UA BG Wall 2' BG Slab 2' Floor Glazing 015% Doors AG Wall Ceiling, Attic Infiltration U -0.043 F -0.690 U -0.041 U -0.650 U -0.390 U -0.062 U -0.036 ACH -0.350 624 26.8 630ft 434.7 1231 50.5 407.3 264.7 37.7 14.7 2654 164.5 1207 43.5 22869ft3( 146.5) Reference UA 999.4 PROPOSED DESIGN COMPONENTS Component Description Value X Area a UA BG Wall BG Slab Floor Glazing 017% Doors AG Wall R13 Batt 2' depth R19 vented Joist 16oc * *2GL VINYL 1/2" CL +AR Wood 1 3/8 ", solid flush R13 STD Lap Wood U -0.056 F -0.673 U -0.041 U -0.470 U -0.390 U -0.082 624 34.9 630ft 424.0 1231 50.5 468.0 220.0 37.7 14.7 2331 191.1 Items in parentheses not included in COMPONENT PERFORMANCE totals. ** Denotes non- standard values - check calculation of thermal value. Page 1 '\tOOO ..o61 WATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT FILE: K: \ \KAA \ \99\ \99052 \ \AWBONUS.WS 11/23/99 HOUSE ID: TRYON CONCEPTS R19 STD Lap Wood Ceiling R30 blown Attic STD baffled Infiltration Standard Air Sealing Struc Mass Light Frame, Sheetrock walls U -0.062 U -0.036 ACH -0.350 262 16.2 1207 43.5 22869ft3 (146.5) Proposed UA 994.9 M- 3.000 2715 8145 HEATING /COOLING /VENTILATING SYSTEMS Heating System Type: Make: Model: System Efficiency: Modified Efficiency: Design ACH: Design Load(at 44F dt): Duct Losses(% Den Load): Total Load: System Size(Output): Average Annual Heat: Annual Cost: Ventilation System: Cooling System: SEER: Cooling Load(at 4F dt): System Size ( %Over) : Annual Cool Requirement: Solar Access: PROPOSED Gas Furnace Payne 376C/ 80 Is 67 Is 0.60 55929 Btu /hr 0 Btu/hr( OTC) 55929 Btu /hr 84000 Btu /hr (150%) * ** MBtu * ** Integrated Spot & Whole House NONE 0.0 (Ducted) Btu /hr tone (0125%) kWh /yr Partially Shaded Receive° CITY OF TUKWV!LA +53 17 (J PERMIT CENTER PROPOSED DUCT SYSTEM SUPPLY RETURN Location Vented crawlspace Attic or garage Avg Rvalue Surface Area R- 8.0 543.0 ft2 R- 8.0 108.6 ft2 Page 2 WATTSUN 5.6 1997 WA STATE ENERGY CODE COMPLIANCE REPORT 11/23/99 FILE: It: \`KAA \ \99\ \99052` \AWBONUS.WS HOUSE ID: TRYON CONCEPTS GLAZING ORIENTATION PROPOSED PROPOSED South : ***ft2 North : ***ft2 Southeast : * ** Northwest : * ** East : * ** West : * ** Northeast : * ** Southwest : * ** E££ S Glz: * * *t REC IVI1O t;lfl' or TU S 11.,d t l:i 7 ;)1:10i1 PERMIT MIEN = ==Rme?riiwee+m G'.m= ==oramm aieioasraw►=mmsw= m s=s u-7ww=m Feewmwm==nr=m0==m===w===== Economic and energy consumption estimates are designed for comparative purposes only. Actual cost for heating will vary depending on weather conditions, occupant lifestyle and other factors. -ws ... --- -asin_ Page 3 --------- ---- -- wen---- --- ------ w---wi Dler Associates -' rchitects ME: TRYON CONCEPTS PLAN 2715B UMBER 991 52.21 1994 DATE: BY: 11/16/99 MJM y�¢. I, a.. gti}11`t' � ^� °M r `t>'� H S:•i ..Lx.7-;. ::.. , r:.w. ,v y y .. .. !f:� ! } A n 0 : at ..... .. y„ {l if g 0 te't' �{c Y .�_.. i.i. _ e.. r . -. ai+ . 5� A "- 6 tt yi 1 k1af. u 2 • �% . 6 *1. ".�F < ..?�a' t ROOM NAME WIDTH ON FEET) HEIGHT (IN FEET) AREA (IN SQUARE FEET) 1 QUANTITY TOTAL AREA TOTALS :HOW MANY) 1 _ON SQUARE FEET) 1 ON SOUARE FEET) -.10* t�trrf � ". �� :j.�I'•t °i "'... .5 '. �. } [ lli jt Pi �' ,3! ��� �� ., .+E.B t i ' ._. ..r�.f.w .. ���.,' .t.� j � , r, .. .g: tts }r.e.. �`� .� ,� ty�... �� `Y � ; +.�. '} .g ,____ BED 04 4.00 5.00 20.00 1.00 20.00aDn`i}:f =N • `s r,F- 'i p REC. ROOM 5.00 6.67 33.35 1.00 33.35 AREC, ROOM 3.00 5.00 15.00 2.00 30.00 TOTAL MAIN . .35 35 � )•at'. �� ` :..__ ,:. : 3 i 1'1O -__L:. �.f, t .n 1si ..! a.. ._..._.- • ' _as_._.s..-- .._- a.i..n_ _ '7f.' r -. `.. . LIVING.,. r_ .._+ 8.00 .. .iS 5.00 30,00 1.00 30.00 ::.:.• • :• , '•.."; . ;.;' "( `;":'�f -, "F OPT.LIVING 6.00 4.50 27.00 1.00 , 2700. DINING. - . 8.00 5,00 30.00 1.00 30.00 FAMILY 8.00. 5.00 40.00 33,38 1.00 _ - 1.00 _ 40.00 33,35 NOOK 5.00 8.87 KITCHEN 5.00 . _.. _3.50 . 17.80 .. 1.00 . 17,50 FOYER 1.00 6.67 6,87 2,00 13,34 TOTAL UPPER 191.19 - r--- �•- -- ••.-±- - I•. eS.. Y •< : St '' i ._.._� - L. t f 'i t � 3 . � _ - u¢ .•' _ + 0 O• � { F • `. c ! t .q:t `i •• l $ }ss f� !V� • MASTER BEDROOM 8.00 4.00 ...... _ __ _ 32.00 _....____ 1.00 ___.._ 2,00 ____._ .. 32 00 __1360 •')a # r„ OPT, MSTR, BED -__ 1.50 5.00 _�. ___ _, .450 .- 8,76 MASTER BATHROOM _ • 4.00 _ .__ ______ . ,20,00 _.._ ...1,9Q.... .. ,- _ _ _. . _.,.,_20 00 • . ; � F 1" 188.50 MASTER BATHROOM 2,00 3,00 ��F 1.00 1,00 ___ _. _ --- 1.00,- - - -..- 6 00 BEDROOM 02 800 4,50 _z _M_ . _6.00 27,00 _ _ _ __ 27.00 � _ �_ -27,0-0 BEDROOM 03 5,00 .__T �-_ 4,50_ _______ _27.,00. 2745 15 00 OPT. BED 03 8.00 _ 4,60 - 27.00 1,00 _ . _ .. 1,00 OPEN TO BELOW 3.00 5.00 __ . _ _ __. 15,00 BONUS _ !1.00 3.00 4,00 _ _ _ _ -,_ 15,00 `y i --• _ �r , �ti�. - , .7.77,757.77;:77 r _ 1,00 'i; .;,4,' sat5i .t ,• -.y, -+v.� �.- �...r.- ..�. -}r ' t• ._.�_____15,00 s:! tr, + 3 ,f # # • -j ...�. -.77;z1-17.,.., _ O UPPER .NTI' =e -• -Tr 1 . y¢ a + ,(i /. ti ,. F•5. �.3. �l ..4..,..x ; +,..j 41�t t C t ' ' 1 ' - r 4'T{ 4 ,z t -Y'firs: (tiy t; TOTAL GLAZING 80. FT. L�• � _ I � - . 473.040 TOTAL HOUSE 80. FT, C_'- - - .• :(, .'., ( , - ".,,# 1700 Giazin % ) , 17.4% RI:CEIVI :fl :113' 111: 11 A (.1'01 /• PERMIT C(*NTER 11/17/99 GLAZING_B.xls P. P. & 5. Heating and A/C Inc. 12022 98th Avenue NE Kirkland, WA 98034 425/825-0917 Fax: 425/825.8147 Date: To: Of: From: Fax Cover Sheet crb P.1 Re: # PP S ff g 1.33 /) REGISTERED AS PROVIDED BY LAW AS CONST CONT SPECIALTY REGIST. # EXP. DATE EEFCAECTIVE8DATE133DA 03/01/1987 �.. p,p8 HEATING it A/C INC 12022 98TH 'AVE NE KIRKLAND WA '98034 Signature S Issued by DEPARTMENT o LABOR AND DUSTRi E Number of pages including cover 0 RECEIVED CITY OF TUKWILA JUN, 12 2000 PERMIT CENTER Avi) PERMITCq�� PLAN REVI9!P611NG SLIP ACTIVITY NUMBER: M2000 -089 PROJECT NAME: ___THE_IUNCTION SITE ADDRESS: 5589 S 150 ST Original Plan Submittal Response to Correction Letter # Revision # After Permit Is Issued DATE: 4 -26 -2000 _Response to Incomplete Letter # PEPARTMENTS: BuilgnDivision 1J istitO C.) 411•000 Public Works ❑ Fir Wv-e-ntion Structural Planning Division Permit Coordinator ■ DETERMINATION OF COMPLETENESS: (rues., Thurs.) Complete Comments: Incomplete DUE DATE: 4.27 -2000 Not Applicable El TUES /THURS ROUTIbIG: Please Route REVIEWER'S INITIALS: Structural Review Required ❑ No further Review Required DATE: APPROVALS OR C, RRECTIONS: (ten days) Approved ❑ Approved with Conditions REVIEWER'S INITIALS: DUE DATEJ:25-2000 Not Approved (attach comments) ❑ DATE: CORR,KTION DETFRMNATION: Approved El Approved with Conditions :I REVIEWER'S INITIALS: DUE DATE Not Approved (attach comments) Ej DATE: ig