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Permit M2000-169 - KLATTENBERG RESIDENCE
M2000 -169 Klattenberg Residence 2939 S 135 St City of Tukwila Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M2000-169 Type: 8 -MECH Category: RE'. Address: 2939 S 135 ST Location: Parcel #: 734660 -0051 Contractor License No: WA_ HIESO7403 TENANT KLATTENBERG MURRAY Phone: 2939 S 135 ST, TUKWILA WA 96188 OWNER KLATTENBERG MURRAY D + KYONG Phone: (206)000 -0000 2939 S 13TH ST, SEATTLE WA 98168 CONTACT CANDICE GALLAGHER Phone: 206- 282 -4700 WESCO, 2800 THORNDY1'E AV W, SEATTLE WA 98199 CONTRACTOR WASHINGTON ENERGY SERVICES CO Phone: 206- 282 -4700 2800 THORt4OYKE AV W, SEATTLE, WA 98199 * #kk * **4k:**kAk *k•k k* *k *kk *AA + +hkk4k* kkt*}kkb* kk * *****k *+l* * Permit Description: *•k** INSTALL NEW GAS FIREPLACE INSERT AND NEW GAS WATER HEATER. UMW` Edition: 1997 51gnature: Print Name: Of ...,.... MECHANICAL PERMIT Valuation: Total Permit Pee: (206) 431 -3670 Status: ISSUED Issued: 08/08/2000 Expires: 02/04/2001 3,000.00 51.75 4 k •*•4 - 4 . 4 a 44 k 4 k k kk4 8 4 4 4 k44 48:+•4 A : 4 • 4.4 4•0,01.4-4-1444*- 4 4 4* 4 **•4 k _ - ---_ -s iW w W�aY ... .a+f[�Y4�YI�Y Y:Yt Permit Cent(r Atitlior i zed Signature Date I hereby certify that I . have read and examined t h i s permit and know the same to be true and correct. All provis1ons of law and ord1neinces governing this. work will be compiled with, whether .specified herein or not. The granting of this permit doe's not pre;tume to ;dive authority to violate or cancel the provisions of any Other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this building perm t cacz " _ asLc c.AC.1 . L rt-y This permit sha 1 1 become n u l l and void if the or is not commenced within 180 days from the date of issuance, or if the worq. IT suT pentit4d or abandoned for a period of 180 days from the 1 t inspection. Address: Suite: Tenant: Iype : Parcel l If • 2939 S 135 ST KLATTEN13ERG MURRAY 13- -tIECH 734660 -0051 CITY or TUKWILA Permit No: M2000 --169 *A* *AA *4 *A-At*A VVA* kk4k k*- k** A. A4** 1Ik** kkAA kAkAkkk :4A # *AA *ALAk- kAA *kAt Atk Permit Conditions: 1. E l e c t r i c a l permits shall be obtained through the Waah i ngton State Division of Labor and Industries and all electrical work will be inspected by that agency (248-6630). 2. Plumbing permits shall be obtained through the Seattle -King County Department 'of public Health. Plumbing will be inspected by that agency, including all gas piping (296 -4722) rat. BURNING APPLIANCES MAY NUT OE INSTALLED IN SLEEPING ROOMS, U.M.C. 304.5. APPLIANCES, WHICH `GENL ATE . A FLAME, SPAI OR GROWING IGNITION, SHALL OE, EI.EVAJED 18 INCHES Ai3OVL. TUE FLOUR, U.M.C.'::3U3.1.3. WATER HEATER SHAL1. HE ANCHORED 10 H(S1S`f EAItTHIQUAKE, U,P.C. 610.5. 6. No changes w i l l be made to the plans un 1 e9ss approved by the Engineer and the Tukwila Vu l l d i ng D i v i s i o n . 7. All permits, inspection records, and approved plans shall . be available at the Job site prior to the start of any con- struction. These documents are to be maintained and a v a i l - a b l e until final inspect ion approval is granted. A11 construction to be done in conformance with approved plans and requirements of the Uniform B u i l d i n g Code (199 ? Edition) as emended, Uniform hiochunicwl Code (19 97 L:dit.1on), and Washington State Energy rude ( 1991 Edition) . . V a l i d i t y of Permit. I he issuance of a permit or approval of plans, specifications, and computations shall not be con- strued Lo be a permit for or an approval of, any violation of any of the provisions of the building coda or of any other, ordinance of the jurisdiction. No permit prenumirr9: to give authority to violate or cancel the provisions of this code shall ': be va l i.d , Manufacturers installation instructions required 9n.site for the building inspectors eev 1 err, Status: ISSUED Applied: 08/08 /2000 Issued: 08/08/2000 Project NamelTena , -.�.` V �.� 4 City,S .i�� CJ tt 1 !► Value of Mecha ica) Equipment: Tax Pagel txeps Site Address : �0, a_ I Property Owner: ,,-- n , 1 �� �� � � r .fit Phone: ( ) 0-t V ` ` tr r7 '` Street Address: '''"0:1: Stat ip: Fax #: ( Phone: ( ) ) ,)$,) — ( Contractor: te�rr__ Street Address: C Stet i Fax #: ( ) Contact Per CWT 1 !1. 5 ck G a A .. 1 C Stet ip: Phone: ( Fax #: ( ) - �a --k.4 ) Street Address: Mechanical Permit Application :4NECtiANitMAL I > i.MW REVIEW AND APPROVAL RE Description of work to be done (please be specific): Print name: 11/2/99 aueh permU.doc CITY OF TL ' 'WILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. A .' =BUILDING:OWNER OR AUTHORIZED AGENTi Signatu "Luc., 0__ Date applicatio accepted: Project. Number: Permit Number: $ESTEb: (TO BE FILLED our BYAPPLICANT) 0e4 vs PAS . f. .ti •S [ Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available M the time of application, a copy of this license will be required before the permit Is Issued OR submit Form H-4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant Is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized latter from the properly owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. 1 HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. . • --.tip_ - C _ Date applicati•n expires: Phone: (Me ) City /State/Zip: Expiration of Plan Review • Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 100 days upon written request by the applicant as defined In Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Ap r i(on taken by: (initials) ✓ . Submitted Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other a noble requirements of the Washin ton State N Ener Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal RESIDENTIAL: Two complete sets of attachments required with application submittal !lams iniscro. doe NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. Sul)►1III (J1 R►equi► r►iiettl% New Sin le Tamil Residence Heat loss calculations or Form H•6. Equipment specifications. Installation of Gas Fireplace Chan e•out or re .lacement of existin: mechanical e. ul. men( Narrative of w kk to be do ne modification to duct work. Narrative with specification of equipment and chimney type. if using existing chimney, provide a leiter by a certified chimney sweep stating that the chimney is In safe condition. NOTE: Water heaters and vents are Included In the Uniform Mechanical Code — please Include any water heaters or vents being Installed or replaced. 11c .count £odw 000/245.030 00O/3`2 • 1,00 44 . A4Ast.>! °A, *k ti0/1 A!►000..*444A PAA 4444 tb•l #+lA44.01. 1.4A4 kA*4 C t or . tUE aa1•: A f _Qpp -- I pj 1 0NOM11 Ivo./. 0.'* 4Ah I4- r4:4A+A4 #*4k4Att *Ii: A AApAA!,460:A to t ftN4** I!H fg 4TT .t#uubvr- .f ftS1i1003' €R Asrrlont ; `U ,'l: .0,0S/00 110,0 I i tt toht .4ipthrsdc ,CNlii:lt 14otAt n ns NO914tiH31014 EMIRS ' :(ni i:: 01.14 i1 c F .E O . i • 11441. I l i iIL X11 II F../ .1 F t ... , .- • . I • N M Or S r • .., . .... .. a M. t • . M .I . - r. ..' It ft r+to 4 b Nos M2(00-x0 typo: 0-101:14 1411 l: N t1 N t t' A I/ Nnr t I Uo t 734C.60-005/ l3 Ito 4ddrttI!1 s 21,01 9 113 91 °fob ;1 r tr ►.A p : :11.75 i hit f' *ysivnt *il / 1cttiI ALL I' /it4it NL.n) I) i i 4nete .1)0 *A,l,kAA *k **op**AA* *** *rfh *4 ,,k 114 * /r4“*fNl11 *kiA4,4 r44 *.t AA*•*40 +Akoo Deo:ript1on PLAN 04Ct:K - REV HI;MrtYI:A1/ • 41rf3 rM iY. MS aw S. 1/t -M H 1/. ii is /1 I: I: 1' 41 .i: II R: is $L f: f' • /> I: N' it 41 .> 1/. A: I. It /a i. * •• •1 • •ti 5' k.a�r •:• 677 00/09 97117 TOTAL /1.75 et Projec • /t" A •• . for R, pe of In pection : oh" -1 ddress. `` Special instructions: .. e cal:, OP h • ~ tok Date wante , • • .m, Re. uester: P one: COMMENTS: Receipt No: INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 Approved per applicable codes. PERMIT NO. (206)431-3670 Corrections required prior to approval. S47.00 INSPECTION WE RE IRED, Prior to Inspection, fee must be paid at 6300 Southcenter Blvd, Suite 100. Call to schedule reins ection. Date: is 18 °§ OSBURN VICTORIAN FLUSH Gas Fireplace Inserts Installation and Operating Instructions V1A1.1J11J1, 11111(- information 1I 1111.. 111.,nu.111% nil 11)11,.n.•r1•t.11 11, ,r hit it , •p1„•.1,11 nr., r, .ull ■ u,•.,n,J J,r, I.■ rl, ,J.un.ury 111 1111 FOR YOUR SAFETY Do not store or use gasolino, or other flammable vapours and liquids, in the vicinity of this, or any other appliance. R ECEIVED WHAT TO 00 IF YOU SMELL ©A8 CITY OF TIJKwILA AUG - 8 2000 • Open windows • Extinguish any open flame • Do not try to light any appliance • Do not touch any electrical switch • Do not use any phone in your building • Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier's instructions. • If you cannot reach your as supplier call the fire department. WARNING Improper installation, service, adjustment, alteration, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a • ualified installer, service at en , or the a as su • • ier. PERMIT CENTER Please read this manual before installing or using this appliance. Retain this manual for future reference. is4 002 Certified for Australia WARNOCK HERSEY III-Tr' so GAS &WOOD 11 E A K T 11 5 1 5 1 t M 5 BAY Made in Canada 01/10/87 JD0061 Patents Pending C NTENTS. Page 1.0 INTRODUCTION 1 1.1 Specifications 1 1.2 Features .. 3 1.3 Intended Use 3 1.4 General Safety 4 2.0 OPERATION 4 2.1 Operation Safety ....... .. ... ... ..... .... .........4 ,,,,,..,.,..,......,. 4 2,2 Lighting Instructions S 2.3 I-1eat Output Adjustment 7 2,4 Fan Operation 1111...... 7 2,5 Remote Control Operation 7 3.0 INSTALLATION 7 3.1 Installation & Safety Notes 7 3.2 Unpacking ... 8 3,3 Installation 8 3.3.1 Minimum Clearances To Combustible Construction 9 3.3,2 Chimney Liner Or Vent Installation 10 3.3,3 Gas Line Installation ...,11.1,,,,,, , ,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,,, 11 3,3,4 Thermostat, Wall Switch, Or Remote Control Installation 12 3,3,5 Vent, Gas Line, & Wiring Connections . 1 . ....... . . . . . ..... . ....... 14 3.3.6 Faceplate Installation : , . , , , , , , .. 15 3.3,7 Firebox Component Installation , , , , , ::: 16 3.3.8 Initial Firing 19 3,3,8.1 Manifold Pressure Regulator Adjustment 20 3,3.8,2 Pilot Flame Adjustment,, ,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 20 3,3.8,3 Flue Spillage Test ,.,,., ,,.,.,,.,. 20 3,3.8,4 Altitude Adjustment ,,, , 11,21 ........................ 21 4.0 MAINTENANCE 22 4.1 Maintenance Safety ... ......... ..... ..... ..... 22 4,2 Recommended Service . , 22 4.3 Glass Cleaning .. ............................... 22 4,4 Cleaning OfBrassPlatedSurfaces ........... .................... 22 4.5 Burner& Pilot Cleaning ,, ,,,, ,,,,,,,,,,,,,, 23 4.6 Fan Replacement & Electrical Schematic,,,,, ,,,, 23 4,7 Heater Disassembly &Reassembly ,,,,,, ,,,,,,,,,,,,,,,,,, 25 5.0 TROUBLE SHOOTING 26 6.0 REPLACEMENT PARTS 29 7.0 OSBURN LIMITED WARRANTY 31 8,0 LABEL INFORMATION 3 thi -- ITEM NATURAL GAS (NG) ..mss..., PROPANE (LPG) INPUT: 30,000 BtuAir (31.6 MJ/hr) 30,000 Btu/hr (31.6 MJ/hr) Flue Loss: EFFICIENCY: Fan off 74 % 77 % Fan on 77 % 79 % OUTPUT: Fan o0' 22 200 Btu/hr 23.4 MJ/hr 23 100 13tu/hr 24.4 MJ/hr Fan on 23 100 13tu/hr 24.4 MI/hr 23 700 Btu/hr 2 MJ/hr) AFUE: EFFICIENCY: Fan off 64% MANIFOLD PRESSURE: 3.5" w.c. (0.9 kPa) 10.0" w.c. (2.5 kPa GAS INLET SUPPLY PRESSURE: Minimum: 5.0" we, 1.2 kPo Minimu_10_w.c. 2.7kPa) Normal: 7.0" w.c. (1.7 kPa) — Maximum; 13.5" w.c. (3,4 kPa) Normal: 13.5" w.c. (3.4 kPa) Maximum: 13.5" w.c. (3.4 kPa) _ ORIFICE SIMI:: 2 0.2000' 1134 drill (. 111" DIA 1137 drill 104" DIA. 1151 drill .067" DIA.) 1152 drill .064" DIA (Canada only) (d) 2000' • 4500' CONTROL VALVE TYPE: S1`r 820 Nova SIT 820 Nova SHIPPING 1NEIOHT: 111 Ib. 50 k . 1111b. 50k: FLUE OUTLET SIZE: 4 "DIA, 102mm 4 "DIA. (102m ice FAN: - Variable Speed 1.0 INTRODUCTION 1.1 SPECIFICATIONS TABLE 1 SPECIFICATIONS NOTE: The efficiency rating of the appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed system, AFUE was tested by Manufacturer Options: Brass or Black Faceplates Brass Arch Kit Remote Control Thermostat /1 INSTALLATION CODES nor tnt".1) � (om) BAY FLUSH (Extended) Figure 1 21.50' (S46 ++) Installation must conform to local codes. In the absence of local codes, installation must conform to the National Fuel Gas Code, ANSI 2233.1 1988, (in the U.S,), or with the current installation code CAN /CGA B 149.1.M86 (in Canada). In Australia, the Australian Gas Association installation code for as burning heaters and equipment must be used. The heater, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electric Code ANSI/NFPA No. 70 -1990 (in the U.S.) or with the current CSA C22.1 Canadian Electrical Code (in Canada). /2 1.2 F EATURES 1.3 INTENDED USE Ignition system: Standing pilot ignition system with thermopile and thermocouple flame detection and piezo igniter. Gas control: Gas control valve type: Automatic millivolt powered combination gas control valve with variable flame control for convenience, and on/offswitch. Optional remote onlofl'wall switch, optional wall thermostat, and/or optional wireless remote control are available. The gas valve does not require electricity from an external source, Fan control: Variable Speed Control: For units equipped with a fan control, the knob controls the fan speed in connection with a heat sensitive switch which turns on when the heater reaches operating temperature. Turning the knob counter - clockwise turns it to the "OFF" position, Auto /Off Switch: For units equipped with a fan switch, the fan may be switched between the "Automatic" & the "Off' settings, Safety controls: A safety switch will shut the system down in the event of any ono of the following conditions: Incorrectly installed vent system Blocked vent causing flue spillage Flow reversal or sustained down draft situation Drafthood: The appliance is provided with a drafthood design which minimizes the effects of down drafts or flue blockages on the quality of combustion. It will vent out of the appliance upon down draft or flue blockage and, by design, it exhausts to the same pressure zone as the combustion air inlet to the appliance. This appliance is intended to be used as a heater, when installed as an insert for masonry, or factory built zero clearance fireplaces, which meet the minimum requirements as described in detail in the installation instructions. This insert is certified for installation in a bedroom or a bed sitting room where the maximum input is within 50 cubic feet per 1000 BTU/hr, (ie. 600 cubic feet). All bedroom installations require the use of wall thermostats. /3 1.4 GENERAL SAFETY The appliance must be properly connected to a venting system in accordance with local codes. This unit must not be connected to a chimney or flue serving any other appliance. It is equipped with a safety control system to protect against improper venting of flue products. WARNING: Operation of this insert when not connected to a properly installed and maintained venting system, may result in carbon monoxide poisoning. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service technician. Provide adequate clearances around air openings and allow accessibility clearance for servicing and proper operation. In Australia, a dress guard has been installed to cover the glass and to protect users against accidental contact with hot surfaces Do not operate the appliance without the dress guard in place. 2.0 OPERATION 2.1 OPERATION SAFETY Inspect the appliance before use, Always keep the appliance area clear and free from combustible materials, gasoline and other flammable vapours and liquids, Never obstruct the flow of ventilation air. Keep the front of the appliance clear of all obstacles and foreign materials. Never obstruct or modify the air inleti"outlet grilles of the fireplace in any manner CAUTION Children and adults should be alerted to the harards of high surface temperature and should stay away to avoid burns or contact with hot surfaces. Young children should be carefully supervised when they are in the same room as the heater. Clothing or other flammable material should not be placed on or near the unit. The glass door and top grille must be properly installed prior to operation, Never operate the unit with the glass door offer broken since this may cause dangerous indoor air pollution. This unit is not for use with solid fuel. Do not substitute any parts or materials, Do not abuse the glass door. /4 • t r LCY/ PAN Ser;CH So£(O CGNt4Ci OP \ WHAT TO DO IF YOU SMELL GAS zG ,;ON B�tt 2.2 LIGHTING INSTRUCTIONS vARIA8LZ CCNiftOL Figure 2 FOR YOUR SAFETY, READ BEFORE LIGHTING 1 , ``AC:t:SS rJ+:G:' ON OPEN GAS CONtaOO,. Wl\FRNING If you do not follow these rrtstrtrclre)te, ex,ICtly, ,t fire or exl)IU nt.ry r e",rrlt causing proiperty damage, I)er%ortitl injury or of life A. This appliance is provided with a standing pilot flame. When lighting the pilot, follow these instructions exactly: B, BEFORE LIGHTING smell all around the appliance area for gas, Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. * Do not try to light any appliance, * Do not touch any electrical switch: do not use any phone in your home, * Immediately call your gas supplier from a neighbour's phone, Follow the gas suppliers instructions, * If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob, Never use tools, lithe knob will not push in or turn by hand, do not try to force or repair it; call a qualified service technician. Forcing or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. /5 LIGHTING PROCEDURE 1. " STOPI" Read the safety information in the previous section. 2. Set the thermostat to the lowest setting. 3. Turn ofd' all electrical power to the appliance. 4, Open the access door, hinged to open downward, by gently pulling the top toward you. 5. Push in the gas control knob slightly and turn clockwise to the "OFF" position as shown in Figure 3, Figure 3 6, Wait a minimum of five minutes to clear out any residual gas. If you than smell gas, STOPI Follow "B" in the Lighting Instruction section described on the previous page, If you don't smell gas, go to the next step, 7, Press in the gas control knob and turn counter- clockwise to the "PILOT" position, 8. Push the control knob in all the way and hold it in Immediately push the piezo ignition button (the black button second from the left) repeatedly so that it clicks; continue until the pilot ignites. Maintain pressure on the knob for about one minute after ignition, Then release the knob; if the pilot flame goes out repeat step 8; lithe pilot flame remains on then turn the knob counter - clockwise to the "ON" position, 9, If the pilot lights, but will not stay on after several tries, turn the gas control knob to the "OFF" position and call your service technician or gas supplier. If the control knob does not pop out when released, STOP - shut off the gas supply to the control valve, and IMMEDIATELY call your service technician or gas supplier. 10. If equipped with a wall switch, select the "ON" position. If equipped with a thermostat or auxiliary control, set it to the desired setting. 11. Close the access door by lifting it, allowing the springs to pull it closed, /6 SHUTDOWN PROCEDURE 1. To turn off the main burner only, turn off the wall switch, thermostat, or. On/Off switch located on the lower right side behind the access door. 2. For complete shutdown of the appliance, depress the gas control knob and turn it clockwise to the "OFF" position. 2.3 HEAT OUTPUT ADJUSTMENT The valve supplied with the appliance has a HI/LO knob to control the heat output and flame height (see Figures 2 & 3). 2.4 FAN OPERATION For units equipped with a fan control knob, the knob is located behind the access door and may be adjusted to the following settings: OFF: Turn the control fully counter-clockwise until the switch operates. Variable Speed Setting: Turn the control to the desired setting, When the knob is turned fully clockwise, the fan will be set to minimum speed. For units equipped with a fan switch, the fan may be switched beween the "Ofi" and "Automatic" settings. 2.6 REMOTE CONTROL OPERATION An optional hand held remote control kit for turning the unit On and Off is also available. Detailed instructions for the optional Remote Control are included with the kit. 3.0 INSTALLATION 3.1 INSTALLATION & SAFETY NOTES Read all instructions before starting installation and follow them carefully during installation to ensure maximum benefit and safety. Failure to follow these instructions will void your warranty and may present a fire hazard. See the Osburn warranty at the back of this manual for disclaimers regarding improper installation. This fireplace insert and its components are tested and safe when installed in accordance with this installation manual. This insert must never be installed in direct contact wills combustible construction. ELECTRICAL GROUNDING NOTE: This heater fan is equipped with a three -prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three -prong receptacle. Do not cut or remove the grounding prong from this plug. /7 WARNING: Do not connect 120 VAC (240 VAC in Australia) to the gas control valve or its wiring, as this will damage the valve. 3.2 UNPACKING Please check the appliance carefully for any damaged or missing components (specifically check the glass condition). Report any problems to your dealer. The insert is shipped with the brick panels, logs, and coals in separate packages inside the firebox. The faceplate, with the levelling screws and the optional trim, are packaged separately. The top grille assembly is in a box on top of the appliance. All other standard parts are already in place. 3.3 INSTALLATION For satisfactory results it is necessary to plan certain aspects of the installation prior to the appliance's final positioning, These include the vent system, the gas piping, and the blower wiring. Combustible surfaces such as the hearth, mantle and facing must also be planned for. NOTE: All Installations Require Venting. (In Australia, a min. Of 5' single wall stainless steel piping must be used off the top of the vent collar of the appliance). Minimum enclosures are as follows: TOP VIEW 18,88" (480mm) 31.00' (787mm) FRONT VIEW — 16" ®AY & EXTENDED FLUSH (408mm) °°= 17:3" FLUSH ONLY (439mm) Figure 4 20.50" (521 mm) 4 , A, SIDE VIEW /8 3.3.1 Minimum Clearances This top venting insert is suitable for installation in masonry fireplaces, or in factory built zero clearance fireplaces which have a gas line knockout and proper floor clearances. A masonry fireplace must meet the minimum building code requirements or the equivalent for a safe installation. Factory built zero clearance fireplaces and their chimneys must be certified and meet local code requirements. Both must be free from cracks, blockage, creosote deposits, loose mortar, or other types of deterioration. Inspect the fireplace to ensure the insert will fit (see Figure 4), Minimum Clearances To Combustibles A. Sidewall 10" (254mm) measured from glass B. Ceiling 34" (864mm) measured from top grille C. Facing sides 1" (25mm) measured from standard faceplate top 8.5" (216mm) measured from the top of the grille assembly D. Floor 0" (0mm) (see Figure 5) E. Mantle 12.5" (318mm) measured from top grille to 8" (204mm) mantle Note: For more mantle options (see Figure 6) Note: When using paint or lacquer to finish the mantle, such paint or lacquer must be heat resistant to prevent discolouration. FLUSH Figure 5 BAY /9 Figure 6 3.3.2 CHIMNEY LINER OR VENT INSTALLATION Figures 7 and 8 show the completed installations in a masonry and a factory-built zero clearance fireplace. CO RAPING Figure 7 MASONRY CHIMNEY 04 Cr LINER a a -VENT (mai shoo ") I'll' rtAP fACTORY 00.1 CHIMNEY *4 0' LINER a a -YENI (not 1v•^) -- ZERO CLEARANCE ENCLOSURE Figure 8 /10 The insert must be connected to a flex liner or B -vent suitable for use with gas. The vent must run within the existing chimney from the outlet collar of the drafthood to the top of the masonry or factory built chimney. Install the vent according to the manufacturer's instructions. Use a maximum of two offsets; (four 45° elbows), or two 90° elbows. Slope horizontal pipe at least 1/4" (6.4mm) rise per foot of run. Horizontal runs should not exceed the vertical rise. 13.3 Gas Line Installation • Install supply line using any piping approved for your installation meeting CAN /CGA 6,10, AGA 3, ANSI Z21.24 or 221.45. A qualified gas fitter should install the gas line in accordance with all local building codes. If codes permit, coiled copper tubing may be used for gas supply. • Pressure taps are provided on the gas control for test gauge connections to measure the manifold and inlet pressures. • This appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psig (3.45 kPa). • The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of /: psig (3.45 kPa). • Install the gas line as follows: The gas line connection on the right side of the insert is shown in Figure 9. An AGA and/or CGA approved shutoff valve can be installed to the flexline if so desired. Installing the shutoff valve between the gas valve and the flex line will allow quick accessibility. WARNING Do not use an open flame to test tot gas leaks Figure 9 AWG mm ft, in 22 0,6 10 3.0 20 0.8 25 7.6 18 1.0 40 12.2 16 1.3 64 19.5 14 1.6 100 30.5 3.3.4 Thermostat, Wall Switch, Or Remote Control Installation The burner control switch is located on the right top side of the faceplate (see Figure 2). For your convenience, the insert can also be operated by a thermostat, a wall switch or a remote control. Millivolt thermostats and remote control kits are available from any authorized Osburn dealer. Bedroom installations require the use of a wall thermostat. NOTE The thermostat or wall switch MUST be rated for millivolt use. Minimize splicing in all millivolt wiring & solder all unavoidable splices. Remote Control Installation: Please refer to instructions included with kit. Thermostat Or Wall Switch Installation 1. Mount the thermostat or wall switch in the desired location and run "two conductor thermostat wire" to the heater's lower right hand corner, close to the gas supply line. Purchase "two conductor thermostat wire," which is not provided, at any local supplier. The gauge of thermostat wire will determine the maximum wire length and distance at which to locate the thennostat or wall switch. See fable 2 and the information packaged with thermostat, Be aware that as the length of wire increases, the probability of adequate operating voltage decreases, TABLE 2 THERMOSTAT WIRE INFORMATION WIRE SIZE MAX, WIRE LENGTH 2a, After the insert is installed and the gas line connected, solder a female spade connector to each wire and connect them to the male connectors provided on the rear of the burner switch (see Figure 10), or 2b, Solder a fork connector to each wire and connect them to the valve 3. Check tests can be performed on the valve by using the trouble shooting guide, Section 5.0. 4. This switch may be connected in parallel with a thermostat, wall switch, or remote control (see Figure 11). /12 INLET Figure 10 Figure 11 /13 3.3.5 Vent, Gas Line, & Wiring Connections Unless it is more easily installed with the insert, install the drafthood separately first as follows: 1. Disconnect the drafthood from the insert and fit its collar to the end of the previously installed vent, whether the flue -liner in an existing masonry fireplace or the flue -liner in an existing factory built zero clearance fireplace. 2. Wiring: I) Cut the plastic pull-tie securing the blue wires. ii) Cut the plastic pull -tie securing the fan power cord to the heater. 3. Two captive nuts are attached to the air jacket bottom. 1) Remove the two 1/4 " -20 screws (2.5" (64mm) long) provided with the faceplate package. ii) Turn the screws through the two rear captive nuts to level the unit as required. 4. Push the drafthood upward to 21" (535mm) above the hearth or fireplace bottom, and start sliding the insert into the fireplace cavity. 5. Connect the wiring for the thermostat, wall or faceplate switch, or the remote control as noted in #2 of section 3,3.4. 6. The fan power cord is on the left side of the insert and can be routed to the right if desired. Route the power cord along the bottom outside edge of the heater, not underneath, nor under any sharp edges. 7. Push the insert back until the front firebox flanges are 1/4" (6mm) in front of the masonry or factory built fireplace facing, As the heater is pushed back, pull the drafthood positioning strips firmly toward the heater front until the drafthood flange is secured under the top clips of the heater (Figure 12), 8, Bend the positioning strips down over the top front edge, cut off the excess strip length, and fold the strips back over the top flange. 9. Connect the union of the gas supply line. 10, Purge the gas line of air 11, Test the gas line for leaks using an electronic gas leak detector or soapy solution, WARNING: DO NOT USE AN OPEN FLAME TO TEST FOR GAS LEAKS. 3.3.6 FACEPLATE INSTALLATION Remove the faceplate panels and the edge trim from the packaging and assemble according to the following instructions: 1. Place the faceplate panels with the finished side down on a flat, soft, nonabrasive surface. 2, Line up the holes of the side and top panels and install the four screws loosely (see Figure 13). 3. Line up the edges of the faceplate top and sides, then tighten all four screws. 4. Assemble the faceplate trim, attaching the mitred corners with the corner brackets (see Figure 14). 5. Slide the assembled trim over the edges of the faceplates. 6a. Snap the eight trim retainers in place (see Figure 15a), 6b. Push the burner switch through the hole in the right hand faceplate trim and connect the two blue wires to the switch connectors (see Figure 15b) Figure 13 Figure 12 Figure 14 /15 7. With the door removed, place the faceplate assembly up to the front of the insert. S. Secure the faceplate with the four Philips screws (see Figure 16a). NOTE: Do not adjust the faceplate depth on the Bay Insert. VICTORIAN FLUSH INSERT ONLY: 9. Adjust the faceplate mounts to the desired setting (see Figure 16b). Figure 16a 3,3.7 Firebox Component installation Installing Brick Panels 1. Remove the brick panel retaining clips from the sides of the firebox. 2. Install the rear brick panel next, then install the side panels (see Figure 17). 3. Re- attach the retaining clips to secure the side panels. Figure 15a SCREWS ADJUSTABLE FACEPLATE MOUNT Figure 16b /16 Installing Logs PANEL RETAINING BRACKET FIREBOX REAR PANEL LOCATION REAR BRICK PANEL BRICK PANEL SUPPORT Figure 17 Proper log placement is very important. The logs are designed to be installed in only one position so that flames do not impinge on them. Locate the rear log by positioning it between the back brick panel and the tabs on the rear log support. Figure 18 Figure 19 INSERT LEFT SIDE PANEL IN FIREBOX TO LOCATION SHOWN, REPEAT FOR RIGHT SIDE PANEL IWI WV Peck The front log is similarly located, by positioning the large notch against the pilot bracket. Both logs should be positioned, first to the rear, then to the left. Place the upper right log on top of the lower logs locating it within the notched portions, and with the bark side of the log to the right. Installing Coals The coals should be placed along the coal grate on top of the burner, located in front of and below the front log (see Figure 20). The coals extend around the log end. NOTE: There are two denser sets of holes on the front burner - these should not be covered, as they will offset the visual appearance of the front flames. WARNING: Do not add any material to the appliance, which will come in contact with the flames, other than that which was supplied by the manufacturer with the appliance. Installing The Door Figure 20 Install the door by locating its upper hinge slots to the hinge tabs on the top of the firebox, Swing the door down towards the fireplace and latch at the bottom, Installing Top Grille Assembly 1, Place the top grille assembly above the door, 2, Push the grille retaining plate into the clips and against the stops on top of the insert (see Figure 2 l ) /18 tOP GRILLE FLUSH 3.3.8 INITIAL FIRING r RETAINING PLATE V Figure 21 When lit for the first few times, the appliance may emit an odour resulting from evaporation of paint and lubricants used in the manufacturing,process. Open a door or window for ventilation, Anyone with a respiratory condition may need to leave the room during the initial firings, Occasionally, after a cold start, vapour may condense and fog the glass, and the flames may be partially blue. After a few minutes the moisture will disappear and the flames will become yellow. Visually check the maximum flame height after warmup (see Figure 22), 3.0 I N. 47' / -PP 9E4044!ri CLIP BAY M y:::t� 00: «`T 4.77-..--n7;411111111 . , � rr. ...........yam Vr—tf 3.3.8.1 Manifold Pressure Regulator Adjustment The manifold pressure regulator controls gas input and flame height, and is preadjusted at the factory. No further adjustment is required. Manifold pressure can be verified only. 3.3.8.2 Pilot Flame Adjustment For proper operation, the pilot and main burner flames must be steady and not lifting oft' or floating, The top 3/8" - ' /z" (10-13mm) of the thermopile should be engulfed by the pilot flame. The pilot flame adjustment should be performed by a qualified service person only: To adjust the pilot flame, turn the pilot adjustment screw counter- clockwise to increase, and clockwise to decrease the flame, Ensure that the pilot flame completely engulfs the thermopile (see Figure 23). THERMOCOUPLE INCORRECT FLAME THERMOPILE THERMOCOUPLE Figure 23 CORRECT FLAME 3 /8" TO 1/2" (10mm TO 13mm) THERMOPILE 3.3.8.3 FLUE SPILLAGE TEST A flue spillage test is recommended as part of this installation and should be performed by a qualified service person only Hereafter, periodically check the vent draft, 1, Close all the doors and windows in the room. 2, Start all the exhaust fans in the home. 3. Remove the top grille assembly by pulling it forward carefully. 4. Light the heater to the full fire position. 5. After five to ten minutes, insert a match inside a draft duct opening and ensure that the flame wisps and smoke are drawn into the duct at the front corner (see Figure 24). /20 6. If the flame wisps are not drawn into the ducts, turn the heater off, and determine the cause of the lack admit Do not operate the heater until there is sufficient draft. 7. Replace the top grille assembly after the insert cools. 3.3.8.4 ALTITUDE ADJUSTMENT INCORRECT Figure 24 oaart DUC All valves have been pre -set and certified for installation at elevations from 0 - 2000 feet (1- 1370m) above sea level. When installing this heater at higher elevations in Canada, it is necessary to decrease the input rating, by changing the existing burner orifice to a smaller size for installations over 4500 feet, the appliances input should be reduced 4% for each additional 1000 feet above sea level. For the USA, derate the heater from sea level according to the as installation code. /21 4.0 MAINTENANCE 4.1 MAINTENANCE SAFETY Turn off the gas to the main burner and allow the heater to cool for up to 30 minutes before servicing. Service and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service technician. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is important that the access door compartment, burner, and circulating air passage -ways be kept clean to provide for adequate combustion and ventilation air flow. Do not substitute materials or use components other than factory supplied. 4.2 RECOMMENDED SERVICE 1, Examine the venting system periodically. 2, Visually check the burner and pilot flames occasionally. Visually inspect height and colour of flames (see Figure 23), 3, Clean the glass as needed. See section 4.3 for instructions on glass cleaning, 4. Have the appliance inspected annually by a professional service technician, S. Clean the appliance regularly. NOTE: Safety screens removed for service must be replaced prior to operating the heater. 4.3 GLASS CLEANING The inside of the glass may require periodic cleaning to remove deposits left from impurities in the gas and combustion air, For best results, use a ceramic glass cleaner or polish. A suitable cleaner is available from your dealer, 4.4 CLEANING OF BRASS PLATED SURFACES Special care must be taken to avoid damage to the high temperature coating applied to each brass piece, Do not touch or attempt to clean the brass on your fireplace when the brass surface is warm, Wipe only with a soft damp cotton cloth to maintain original brilliance. Caution: Some cleaning agents may contain chemicals that could harm the high temperature coating on the brass. Paper towels and other abrasive materials may scratch the surface. /22 4.5 BURNER & PILOT CLEANING Periodic cleaning is necessary for proper operation. 1. Refer to section 4.7, remove the burner and check to make sure that the burner orifice is clean. 2. Visually inspect the pilot. Brush or blow away any dust, lint or foreign debris. If the pilot orifice is plugged, disassembly may be required to remove any foreign material from the orifice or tubing. When the appliance is back in service, check the pilot flame pattern with the Figures in section 3.3.8,2. For relighting, refer to the lighting instructions in section 2.2. 4.6 FAN REPLACEMENT & ELECTRICAL SCHEMATIC 1. Turn off all electrical power to the heater. Unplug fan cord or turn circuit breaker off, 2. Remove the four screws which locate the lower grille assembly, and remove the assembly. 3. Remove the two electrical shield screws and shield (see Figure 25). 4, Remove the two fan bracket to fan base securing screws (see Figure 26). 5. Remove the two fan bracket securing nuts (see Figure 27). 6: Remove the fan wire from the thermal switch, 7, Disconnect the remaining fan wire at the inline connector. 8. Remove the fan by first rotating it 90 backwards, and then sliding it forward and out. /23 9. Reassemble in reverse order. 10. See Figure 28 for fan electrical schematic. 11. If the supply cord is damaged it must be replaced by a special cord available from the manuafacturer or its service agent. M,-, • LC* A FAN 54 SPEED :vh' ;Ct Figure 27 Figure 28 P TI f;: - /24 i ♦ i t ` ' If necessary, the Fan Thermal Switch may be replaced as follows: I . Turn off all electrical power to the insert; unplug power cord or turn circuit breaker off. 2. Remove the four screws which locate the lower grille assembly, and remove the assembly. 3. Remove the shield by removing two screws (see Figure 25), 4, Remove the fan thermal switch mount bracket by loosening two screws but do not remove them. 5, Disconnect the two wires from the switch, 6. Remove the two screws securing the switch, 7, Remove and replace the thermal switch. 8. Reassemble in the reverse order. 4.7 HEATER DISASSEMBLY & REASSEMBLY The following procedure Is to be performed by qualified service personnel ONLY. Turn off the gas supply and allow the heater to cool for up to 30 min. 1, Remove the top grille assembly. 2. Remove the door. 3. Remove the lower grille assembly. 4, Remove the logs and coals, 5. Remove the burner tray assembly as a unit by lifting it up and out. 6, Undo the gas flexline connection at the as valve. These fittings are Oared and do not require sealant. 7. Remove the screw securing the pilot assembly to the pilot bracket. 8. Remove the four screws securing the pilot cover plate and gasket & then remove them. 9, Remove the nut securing the orifice to the firebox bottom. 10, Remove the four screws holding the valve bracket to the firebox bottom, 11. Disconnect the thermostat wires from the valve. Once the fasteners are removed, the valve/pilot assembly can be lowered down and rotated out through the front of the appliance as a complete unit. 12. Reassemble the components in reverse order. 5.0 TROUBLE SHOOTING SYMPTOM [. Pilot will not tight after repeated triggering of the red piezo ignition button II Pilot will not stay lit attar following the lighting Instructions POSSIBLE CAUSE A. No spark at electrode (weak or no heat source for pilot ignition) Improper ignition 2. Poor connections at starter and ignition electrode 3, Broken ceramic cover on ignition electrode 4. Defective piezo igniter 5. Poor grounding of piezo igniter B. No gar or low gas pressure I. Bas line shut ofl/s) may not be turned on 2. No gas supply (120) 3: Air in gas lines 4, Ons lines may not be connected 5, Low pressure may be caused by bent line 6, Valve control knob not Italy depressed in "PiLOT" position Thermocouple/valve 1. Weak or improperly located pilot flame 2. Defective thermocouple CORRECTIVE ACTION 2. Reconnect if loose 3. Replace pilot assembly 1. Turn on shut.off valves 3, Purge gas lines 4, Connect all gas Tines 5. Check for a kinked line 6. Fully depress control knob 2, Replace thermocouple I. Align the electrode with 1/8" gap to pilot hood 4, Replace piezo igniter 5. Tighten mounting nut and/or igniter screws 2 Check propane uutk. you may be out of Nei Adjust and clean pilot. The flame must impinge on or engulf the thermocouple, as shown in Figure 23 • SYMPTOM 11 pilot will not stay lit after following the lighting instructions (continued) 111. Mein burner will not light POSSIBLE CAUSE Thermocouple/valve (continued) 4. Thermocouple not installed properly 5. Open wire connection in pilot circuit 6. Defective valve D. Defective safety Circuit 1, Improperly wired 2, Loose or defective connections 3, Defective electromagnet power unit (EPU) 4. Defective spill switch A. Valve/Switches 1. Valve control otT 2. Blockage at the burner (line, orifice, or pow) 3, Defective will switch or thermostat 4. Defective wiring or connections 5. Excessive length of thermostat wire from valve to wall Switch or thermostat 6. Wall switch or thermostat incorrectly wired 7. Defective remote control 8. Mismatched remote control frequencies 8. CORRECTIVE ACTION 4. Make sure all wire connections at the gas valve terminals are tight and the thermocouple is fully inserted into the mounting bracket 5. Check wire continuity and connections in the pilot circuit 6. Connect the millivolt meter probes to the thermopile terminals on the gas valve. Turn the valve to the "PILOT" position, depress and light, If the metre reading is greater than 250 millivolts after 30 seconds, the thermopile is good. If the pilot does not stay lit, the valve is defective: Check section "R" below, before replacing valve 1. Rewire correctly 2. Chock continuity, tighten connections and repair 3, Check and replace if required 4, Check continuity & replace if defective Turn to ON position 2, Check and clean 3. Conduct a continuity test or jumper wire test and replace if defective 4. Conduct a test with a jumper wire and repair as required 5. Reduce wire length to less than 100 feet, or increase wire size 6, Wire correctly 7. Check batteries and replace if required Match frequencies wrung or ets SYMPTOM POSSIBLE CAUSE tit. Main burner will not A. Valve/Switches (continued) light (continued) 9. Defective valve { IV. Soot deposits on glue 1. Flame impingement on logs VI. Frequent pot outage See V problem CORRECTIVE ACTION 4, Air inlet blocked or restricted 4_ Clean air inlets 2, Manifold pressure set too high 2, Check manifold pressure 3, Vent system restricted 3. Check vent system VII. Flames Impinge on I. Vent system is restricted or inadequate 1, Correct flue as required firebox top 9. Turn valve and "ON /OFF" switch to the "ON" position. Check with millivolt metre at tcmtinals TP•TI-l. Millivolt metre should read greater than 100 millivolts. If the reading is OK and the burner does not come on, replace the gas valve 10, Thermopile may not be generating 10. Recheck using the millivolt metre. The sufficient voltage (325 mV SIT) pilot flame may not be high enough for the flame to properly engulf the thermopile, If so, adjust and reset, If voltage is still insufficient, replace thermopile 11. Wall switch, thermostat, remote control, 11. Follow previous corrective action, check or wires are defective switch and wiring. Replace where defective I. Adjust the log set to avoid direct flame impingement. Follow log placement instructions 2, Improper venturi setting 2. Ensure the air shutter is properly set to NO :06 "(I /16 ") and LP ,23" 3, Foreign matcnal impeding burner 3 Ensure that no foreign material blocks bunter name ports 5. Vent system is restricted or inadequate 5, Conduct flue spillage test and correct flue as required V. Flame burns blue and 1. Insufficient combustion air being I Ensure that no foreign material blocks air lifts off burner supplied inlets and that the burner shutter is correctly adjusted. Ensure the vent is adequate 2. Manifold pressure too high 2. Check manifold pressure as required /28 ' .. : iJ4•�VJ' Vii .'>.. PART No. I DESCRIPTION PART No. DESCRIPTION AF094 Faceplate Kit Brass 32" x 50" HE57 Fan Thermal Switch HG55 Flex Gas Line With Fittings HM22 Grille Springs (2/unit) HG38 Ignitor Cable JD0069 Front Log JD0070 Log Rear JD030 Log Set J00071 Log Top BN0013 Louvre Screw Black BN0022 On /Off wires (2 /unit) HG58 Plezo Ignitor HG36 Pilot Assembly LP With Ignitor HG35 Pilot Assembly NG With Ignitor JD0063 Pilot Gas Line MG51 Pilot Orifice LP HG52 Pilot Orifice NG HE24 Switch, 2 -Way Rocker 11037 Thermocouple HG25 Thermopile JD072 Valve Assembly LP JDO71 Valve Assembly NG ' .. : iJ4•�VJ' Vii .'>.. PART No. I DESCRIPTION J0041 Arch Kit Brass JD105 Blower Assembly Australia JD007 Blower Assembly North America CN0077 Brick Panel LH CN0078 Brick Panel Rear CN0076 Brick Panel RH CNO30 Brick Panel Set J00083 Burner LP J00001 Burner NG CZ0097 Burner Orifice Jam Nut J00049 Burner Orifice LP JD0048 Burner Orifice NG HE23 Burner Switch On /Off CZ037 Coals CZ0127 Door Gasket H044 Extension Knob High/Low H043 Extension Knob On /Off AF091 Faceplate Kit Black 28" x 41" AF096 Faceplate Kit Black 32" x 44" AF092 Faceplate Kit Black 32" x 50" AF093 Faceplate Kit Brass 28" x 41" AF097 Faceplate Kit Brass 32" x 44" 6.0 REPLACEMENT PARTS When requesting service or replacement parts for your insert, please provide model name, fuel type, and serial number. All parts listed below may be ordered from an authorized dealer. VICTORIAN BAY & VICTORIAN FLUSH REPLACEMENT PARTS LIST /29 , , it PART No. DESCRIPTION J00087 Access Door JD035 Door Assembly JD0080 Door Trim Arched Brass JD054 Door Trim Kit Black J130090 Door Trim Lower Black JD0080 Door Trim Lower Brass J00089 Door Trim Upper Black JD0074 Door Trim Upper Brass J00077 Gasket Glass Tadpole J00008 Glass Front J00007 Glass Sides (2/unit) J0038 Grille Assembly Top .. Brass To , ‘,::', '''''''""'• -''' --- ' ' .z ' bi -4. i, , , ,, ,, = , . PART No. DESCRIPTION . JF108 Access Door Assembly JF118 Door Assembly JF121 Door Trim Kit Black JF1010 Door Trim Lower Black JF1008 Door Trim Lower Brass JF1009 Door Trim Upper Black JF1007 Door Trim Upper Brass JF1008 Gasket Glass Tadpolo JF1005 Glass JF119 Grille Assembly Top JF1025 Louvre Brass Top ,®. • ; /30 4 e • 7.0 OSBURN LIMITED WARRANTY LIMITED WARRANTY This Limited Warranty is made by Osburn Manufacturing inc., 555 Ardersicr Road, Victoria, B.C., Canada, V8Z 1C8, hereinafter referred to as the "Warrantor ". The Warrantor guarantees to the original consumer that the firebox and heat exchanger components of its gas burning fireplaces and stoves will be free from defects in materials and workmanship, under normal use and service, for a period of five years from the date of purchase. All other components are covered for one year from the date of purchase. The only items excluded from this warranty are paint, gold plating, and glass. Use of any components not supplied by Osburn will void warranty. Osburn disclaims any responsibility for the following actions, any of which will void the warranty: NOTE: SUCH ACTIONS MAY CAUSE A FIRE HAZARD * Installation of any damaged fireplace or chimney component, • Modification of the fireplace or vent system, * Improper positioning of the gas logs or the glass, • Installation and/or use of any component part not manufactured or approved by Osburn Manufacturing inc,, not withstanding any independent testing laboratory or other party approval of such component part or accessory. OBTAINING WARRANTY SERVICE To obtain warranty service, the consumer shall return the defective part to the original selling dealer, transportation prepaid, along with the serial number of the appliance and proof of purchase, Any defective part, in our judgement, will be repaired or replaced at the company's discretion, The dealer must obtain approval from an authorized company representative before any repairs are made, WARRANTY LIMITATION THIS LIMITED WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED AS TO QUALITY, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE, The appliance is only warranted for the use as intended by the installation and operating instructions, and local building codes, and the warranty will not cover damage due to accident, misuse, abuse, alteration or improper installation, This limited warranty is void unless the appliance is installed by a qualified installer, in accordance with the instructions furnished with the appliance, Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to the consumer, The remedy for damages as the result of any defects in this product which have been warranted herein is limited to replacement of defective parts and does not include any incidental or consequential damages or expenses sustained in connection with the product, including damage to property, the cost of removal, reinstallation, or transportation of defective parts of the appliance. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to the consumer. This warranty gives the consumer specific legal rights and he may also have other rights which vary from state to state, or province to province. This warranty is limited to residential use of the product only. /31 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS • INSTALLED AS AN INSERT FOR MASONRY AND ZERO CLEARANCE FIREPLACES: A 544,4441 I La perd U Coawtq / Le pIaI.M1 C Faanq 141 / to Out Pave. ,14,0 Nod O FieOI'Le panener I Maw. ' La Tabs• 10'1 110 atm 10 Int Go0a ws0u I pod 3!' a sop rout. amoral Iowan. r•rri O1'li11mai a 11ie/WJr lustw'a Ii DIagi• NoM•r 11' /311 mm Is► Iaeeptalr IuMOV'1 la (!edge boom* It 34 non IO fop forms wtou'a lowed Do nal prce I4 Il Oar/ agt+nfl IN &prosaic Or non spay ••ow4 n mo v1 nt,1>1 IM spptenee whirr N II ope. /Ung Do non 1t94 himmsbre maw*. neat MIN app*'anGa• Only Tot ousel d4erterpo *owl dyGl G0m•CWn. Cord* Tex Irai•Iyt.On in s 0•9tt)0n a • I),OOtASng Iowa. MINIMUM FIRIPLACI OPINING OUVIRTURIS MWIUUMII DU FOVIR WIdIN / Le.gwl 31' f B 11 mm Nein( /Ammo( 1101'/11l mm Wpm s PrelondmW II' I ICfi non DO NOT REMOVE THIS LA014 ■lade## MI " LISTED PAN TYPE OAS FIRED VENTED ROOM HEATER . RADIATEUR / CIRCULATEUR VERTU * TtSTED TO; CAN/COA B,t MK ANSI Z11.11.1.1993 GAI F*REO VENTEO ROOM HEATERS. CAN/CPA 1.174M91 PIREO APPLIANCES FOR U5E AT (UGH ALTITUOEO. CPA P,1. 1.1910 DRAFT A WN•OPN OQ4 ano WH OPN.001. MODE(LU VICTORIAN OAT FIREPLACE INSERT THIS APPLIANCE IS EQUIPPED FOR; NO 0 LP 0 WARNING; Impropef Inotellstlon, adlustmenl, lervlce, or maintenance can caM111 Injury or adIUons, information consult owners a q IIied serve agency or the gas supplier. nce or JWH. 20016 I NI PAS IHLIVER CSTTI OTIOUITTI Cartaai q4, we In Wars am V.I A Rye/Owen Ns pee teaser dee attkslo ovolc home• tit 0V GOMMM C.1 sppl,•Is. No pas employs/ ((spool woe IM co oppat•il koequ'd Ionclionne. No psi ranger doe msp•r•• inisn n>aWsa pros re al spperts. Pow ratio d'eGhapp0m•M ditrlcl• •aM pane d• d�sl+trtUgn a•WrmoN.Cenale pow LnIIO i•Upn dins MI cnamw•• a couch,/ or) lee Ghama•e t►eVW0•s. A evrwaloo !M, as 1000 tnt manVlaetwtt. shit be wird to con.en Irw! roam Realer a me autumn; Iv/1 Swuade la metalauon in bedrooms when metaled wen a 04111411141. III Oil /W O/I manual he rularr60n and torsion snit/I/MR! se1ompentvtq aortae, Reap rent/ awl cmnba compulnetw Oran Riot W wqh suttee.lempersiums, slop moon Owning ng and lurtwwe away 1Ns loom Male. needs Nosh apt la tele 0p•latiat In mull b11 insia.40 s0 mire ere P10w9NOns re. adequa• eomlbusl.0n and miaow"; AN DANCER* Rlek ml sleelltai ihael6 OIIIOnneel 'moss below smoking unit, Dm MI /mule panel laid Nemeth homy. •••••■••• ORIFICE St1ES OMS IAALIS DES ORIFICES OUTPUT PROW /TURF PRODUCTION (HAUTE► 1.000 30.000 0:030 11, 540 30.030 11.100 10.500 41ANI10t0 PRESSURE (MOH) PRESSION OE 0151RIBU110N HAUTE MINIMUM SUPPLY PRESSURE PRISM/4 MINIMAL ELECTRICAL RAIINO ESTIMATION ELICTRIOVE t / IN WC 0 41 OA 351N WC 11 IPA SIN wC 1 10.000 AMNIFOLO PRESSURE %OW) HMSO 0E DISTRIBUTION 1A5 IN WC I it SPA 1001N WC 711 1PA II IN WC 14 OA ItOV 60111.1M I10V 0A$ TYPWDAZ TYPE ELEVATION / ALUTUOE IL INPUT (LOW) ITUM ALIMENTATION (14) INPUT (IUGH) ITUM ALIMENTATION MIRE) ossii0 NATURAL/ PROPANE NATUREL No toot mews dens r•bpanee sMu* au-dtliu! de I ape ttoot Wa lal0n role le oat naIWef at le l$apane: Mir lrpvaf• dteUn.erfen fowtee par is fadteam dal toe 4,141# Pout pastor d'un eombuaIMM• a raWt. Ma+t4erm plop's It ondeut of Ie d0mpanawlm I4,. Von/nand.. V.01 les inflruclmna IIIafWYH a t +ntl•*al.On II lu IOIIEIOnMtnonl 41i$ accompapnan Ie Tad al.W Marne Or r Iempolal or 'lever dos panda, Itw e+oites let engirds, les oeremtMI It Mss miuMis Par mtalwt de ateurMI. ct rad+aitw rtguea dt 144 Om. of 004 •b• Willta de Imo a asswes on applowsewwment flftfant taw de Cam lushon it do va.Mat•On DANOEiRt RIlque de dtaha*,e •I•ettigw, 0•blan•htt de Is ileum do soured avant It Melee de t'appaall, No pas dtploy, to III de brfnshtment •Mdasleus de I'appuell. OAS TYPVITAZ TYPE J0.001.8 NATURAL/ PROPANE NATUREL c GAS �, r lA � USBURN MANUFACTURING INC. s OOD UM n Canada by / Firnque au Canada par: WO u / • • / a ► r $ t I W ► $QSBURN MANVFACTURINR. 555 Atdtls'r Road. VIctwv7, O C VOi IC4 J0401+A .. it • a cl• I, Rol the Ottumwa' to lowest Hong t. Twn on al elocInO powil to IM apptanci r ►ervet 11110 W penamed 3 Opon uv control o ass poi FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: U you do not lotto* hots Instructions esacdy, a fire a ssploslon may result causing property damps, personal iryury of loss of bto. A This optima has a steno peel *MO .nisi W Weed by Mw pito Monet. When Mphtrq M» pilot, Wow these muttons laadIy. 0 0CrOFE DOMINO moo 1I around hen MOWN Nona kv gas. W rule to Pm. non to t floor becalm some gas Is MW.M* Man air and wet so* on We soot. WHAT TO 00 IF YOU 11MILL OA! • Oo YT n loo M any , • Doha moots any Omni awleht We not IMS any phone In yam busdwg, • Imniod tl ►y call you, Ras tuppAer Isom a neighbours phone. Follow Ina oat suppliers • II you cmrnll teach yout pas sup0Nv, Cal Ito 140 depanmeM. C Use Day you. hand W push In a Wm the as cawiol knob, Never use tools. M the knob wet not push In a Wm by hand, dons try to rbpsv lt, Cara quaWild service tadvedsn, Fotce w anamplid repaid may lewf in a 1Ma of aploslon, 0, Do not uso leis appaarlca I any pan has been under wMtor, Immediately call a qualted seta *Maas to Inspect the appaanoe and to *Waco any pan tot the control system and any gas eenusl pavan hMs WM under MOP. TO TURN OPP GAS TO APPLIANCE INBTRUCTIONB D'ALLUMAOE UT DB RALLUMAGill.Mi 4, Push w gat COW* knob seghUy and tun clockwiseeo""N to 'OF P. Donotlonta b Close the COMIol M S gI,M 1 S10P Foss the Willy 440‘414004 above on Uri label 2 Set nN InlUmotat 10 o•etl swam 3 twin on al 'loans panel to One ape l ance I Open Nla coma wan orw Push In gas Cohn knob skghtly and turn cockwise /"'ti 13 'Off • MOIL Knob canna W Iwned bom'PILOt• lo 'OFF' Wen knob is pushed w, i$ My. Do not lout Wad bee (b) IHMwles to cleat out any gas. N you then alma gas, &TOP! Follow, '11' In Me lately IManul+on above on Owl I&*. II you dons shwa VII, go to nett slop. 7. Turn knob on gas control couMmia jt mew V' Id "tor, I Push el Ma control Mob all the way and h&d Immodl►IMy posh Mw pole Welton 0111ign One led . button on MN alt Wel lepaaadty whit MN plat IgMas I, Appuy►I ligisemenl lit Ill bouton de conUita du gat le War !usqu'a eion'OFF' IMnill el attondlo li minutia I Apbuyal legelemvnl tut M Wulal el le *owl )usqu'a to p000n'P IVeualousel v J, AROuro a fond ILL Ie WOW al ►PPuya sot raMUmew p41061*V sue 1Do91 pout esunyl is I. Pow rhino', do locos tempo/sue: elo1IWte rrumupew eiKUgw a vats on u1•YSer WI au relines Ii Parton 00 cows* du gat wiqu a la position 'PILOT' 1Ye Le vosoute contemns do lonctWlwH. L'appued est pit 11Ue Ieays an ma:Cha Iposrwn 'ON'). LIGHTING INSTRUCTIONS MINIIIIIMM POUR TUINDRB L'ARPAREIL Como*. 10 now the control knoo.n la nerd 1 owl* alio tho plat A M Fo+ease I,noo and 4 w. pop bad W. Pao shoo! I retail k n 4 goon 044 repeal slops I I . 4 1u.n gas conlol knob cou+Ne+clpcSw,se f• so 'OW. to Close 1M COMM &CCa1 OM 11 ruin on all declna moat so Uw appkance II Ku Iharmosat lo dialed sating • N knob does not pop up when /tiwasad slip and onmi alsly all you, senrto IICMUCNn a • al Ow plot lire not Nay N abet level& Ines Won we gas *Abel knob to *OFF' and us yew 14/V14111•411/1404/1 as gas puppW' HLI1wY-0otA VOCAL f MM44r tempo ow le bauwn peldim une minute ou jusgr'a CO go Ia vt+Neuit hill •MUnntu alto leis quo la WOu101 awl tie With* a taulIel W Wilton de canU p as iuwii a N position 'ON' tMa'NMSI Avunnes rwueuupiew'Wolque N v ows in mete! In t. Pow ralitnW, 011 Owititit appose( ItgtrelMnI ►w Io Penton el to 'wino, paws is posl /"""r, •1411/0Y.00loo 01..11.••.,•••,.► • CAUTION: HOT WHILE IN OPERATION, 00 NOT TOUCH, KELP CHILDREN, CLOTHING ANO FUANITUAE AWAY, ATTENTION: CHAUD PENDANT LB FONCTIONNBMBNT, NO TOUCHBU PAS, TENIR IILOIONSS LIS II;NPANTS, LE VETLMRNTS ET LIS MBUBLus THIS ROOM HEATER MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES IF ANY 1F NOT, FOLLOW THE CURRENT CAN /COA 0149,1 AND 2 OAS CODES OR ANSI 2229,1 AND IA 1909, THIS HEATER MUST BE PROPERLY CONNECTED TO A VENTING SYSTEM, THIS HEATER IS EQUIPPED WITH A VENT SAFETY SHUTOFF SYSTEM, WARNING: OPERATION OF THIS HEATER WHEN NOT CONNECTED TO A PROPERLY INSTALLED AND MAINTAINED VENTING SYSTEM OR TAMPERING WITH THE VENT SAFETY SHUTOFF SYSTEM CAN RESULT IN CARBON MONOXIDE (CO) POISONING AND POSSIBLE DEATH. WARNING: IMPROPER INSTALLATION, ADJUSTMENT, SERVICE, OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY. DAMAGE, REFER TO OWNERS MANUAL PROVIDED WITH THE APPLIANCE, FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER, CE RADIATEUR DOIT ETRE INSTALLS CONFORMEMENT AUX EXIGENCES DES CODES LOCAUX, OIL N'EXISTE AUCUN CODE LOCAL, SE CONFORMER A LA NORMS CAN1•0149 EN VIOEUR, CET APPAREIL DOIT ETRE CORRECTEMENT RACCORDE A UN SYSTEME D'SVENT. CET APPAREIL EST EOUIPE D'UN SYSTEMS DE SECURITE AU NIVEAU DE L'SVENT. HL161131/ Residential Gas Water Heater USE & CARE MANUAL WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR A FOR YOUR SAFETYI -- Do not store or use gasoline or other flammable vapors or liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire. -- WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. P• rrarl rIIC,S fr I 114 RECEIVED CITY OF TUKWILA AUG - 8 2000 PERMIT CENTER The purpose of this manual is twofold: for the installing contractor, to provide requirements and recommenda- tions for the proper installation and adjustment of the water heater, and for the owner•operator, to explain the features, operation, safety precautions, maintenance and trouble shooting of the water heater. This manual also in- cludes a parts list, It Is imperative that all persons who are expected to in. stall, operate or adjust this water heater read the in. structions carefully so that they may understand how to do so, Any questions regarding the operation, maintenance, service or warranty of this water heater should be directed to the entity from whom It was purchased. If additional information is required, refer to the section on How to Ob. tain Service Assistance, Do Not Destroy this Manual. Please read care• fully and keep in a safe place for Future Refer. once. A Recognize this symbol as an Indication of Important Safety information! A WARNING: If the information in these Instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death. • immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot roach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — Improper installation, adjustment, alteration, service or maintenance can cause Injury, property damage or death, Refer to this manual. installation and service must be performed by a qualified installer, service agency or the gas supplier. general Safety Pret. autlons . Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular attention to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bed. ily injury or death . Should you have any problems understanding the instructions in this manual, STOP, and get help from a qualified installer or service technician or the gas supplier. A WARNING Gasoline, as well as other flammable materials and liquids (adhesives, solvents, etc.), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater, Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed In this manual. Failure to do so can result In property damage, bodily injury, or death. , DANGER Failure to Install the draft hood and properly vent the water heater to the outdoors as outlined In the Venting Section of this manual can result in unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, never operate this water heater uniess It Is properly vented and has an adequate air supply for proper operation. Be sure to Inspect the vent system for proper Installation at initial start-up; and at least annually thereafter. Refer to Maintenance section of this manual for moro information regarding vont system inspections. A DANGER A Vapors from flammable liquids will explode and catch fire causing death or severe burns Do not use or store � t v products or adh vl esin the same room or area near the water heater, Keep flammable products; 1. far away from heater, 2. in approved containers, 3, tightly closed and 4. out of children's reach, Installation; Do not install water heater where flammable products will be stored or used unless the main burner and pilot flames water heater has a main burner and pilot name. The pilot flame: 1, Is on all the time and 2. will ignite flammable vapors. Vapors; 1, cannot be seen, 2. are heavier than air, 3 go a long way on the a. c an be carded from other rooms to the pilot flame by air currents. are at least 18" above the floor. This will reduce, but not eliminate, the risk of vapors being Ignited by the main burner or pilot flame. Read and follow water heater warnings and Instructions.flOvners manual is missing, contact the retailer or manufacturer. 2 LIQUEFIED PETROLEUM MODELS — Propane, or LP gas, must be used with great caution. • It is heavier than air and will collect first In lower areas making it hard to detect at nose level, • Make sure to look and smell for LP leaks before attempting to light appliance. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection Indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too. • Gas detectors are recommended In LP applications and their installation should be In accordance with the manufacturer's recommendations and /or local laws, rules, regulations or customs. • It is recommended that more than one method be used - to detect leaks in LP applications. IF LP OAS IS PRESENT OR SUSPECTED: • DO NOT attempt to find the cause yourself; • DO NOT try to light any appliance; • DO NOT touch any electrical switch; • DO NOT use any phone In your building. • Leave the house Immediately and make sure your family and pots leave also, • Leave the doors open for ventilation and contact the gas supplier, a qualified service agency or the fire department, • Keep the area clear until the service call has been made, the leak is corrected, and a qualified agency has determined the area to be safe. [ WAR N! NQ Both LP and natural gas have an odorant added to help detection. Some people may not physically be able to smell or recognize this odorant, if unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade ", which causes the odorant to "fade ", or diminish in Intensity can also hide or camouflage a gas leak, Water heaters utilizing Liquefied Petroleum gas (LP) are different from natural gas models. A natural gas heater will not function safely on LP gas and vice versa, No attempt should ever be made to convert a heater from natural gas to LP gas. To avoid possible equipment damage, personal injury or fire; DO NOT connect this water heater to a fuel type not in accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These units are not certified for any other type fuel. A WARNING I LP appliances should not be installed below-grade (for example, in a basement) if such installation is prohibited by federal, state and /or local laws, rules, regulations or customs. i 1r4r,ri?N%Y.h 11T - 7.:at�+ rata' is,\ ?M:ut n ,., xr' N lg • Temperature Time to Produce Serious Bum 120' F. More than 5 minutes 125' F. 1 to 2 minutes 130' F. About 30 seconds 135' F. About 10 Seconds 140' F. Less than 5 seconds 145' F. Less than 3seconds 150' F. About 11/2 seconds ... 155' F, About 1 second • WATER TEMPERATURE ADJUSTMENT - Safety and energy conservation are factors to be considered when I selecting the water temperature setting of water heater's thermostat. Water temperatures above 125 °F. can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. NOTE: Households with small children, disabled, or elderly persons may require a 120 °F. or lower thermostat setting to prevent contact with "HOT" water. A DANGER Water temperature over 126 °F can cause severe burns Instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. See Instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are available, see manual, A General Safety Precautions gib Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer In the hot water stream and read the thermometer. The following chart may be used as a guide in determining the proper water temperature for your home. TIME / TEMPERATURE RELATIONSHIPS IN SCALDS fiabre missy of Wiles Dun Mad The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat. To comply with safety regulations the thermostat was set at its lowest setting before water heater was shipped from the factory, The Illustration below details the approximate water temperature for each mark on the Thermostat Temperature Dial, "Danger Range" j "Safety Range" 1 A DANGER -,: 1201 . tApprox:1 110'F, (Appro:,) 10o`F, (Approx ) 90'F, (Approx ) 80°6, (Appall 10 °F. (Approx There Is a Hot Water SCALD Potential If the thermostat Is set too high, Mixing valves for reducing point of use water temperature by mixing hot and cold water In branch water lines are available. Contact a licensed plumber or the ioga( plumbing authority for further information, COMPONENTS OF YOUR WA . _A HEATER -- So that you may better understand the operation of your new water beater, the following section illustrates the basic components of a typical water heater. 10 12 22 20/21 11 16 13 Fig. 1. — Basle Gas Water Heater 18 19 17 14 15 g WARNING Read and Review this entire Manual with special emphasis on the Venting Section (Pages 8.7) and Operation Section (Pages 8.10) prior to any Installation work Da location chosen for the water heater must take into consideration the following; LOCAL INSTALLATION REGULATIONS This water heater must be installed in accordance with these instrucctions, local codes, utility company requirements, and/or In the absence of local codes, the latest edition of the American National Standard / National Fuel Gas Code. A copy can be purchased from either American Gas Association, 1515 Wilson Blvd, Arlington, VA 22209 as booklet Z223.1 or National Fire Prevention Association, Bafterymarch Park, Quincy, MA 02269 as booklet NFPA No.54. LOCATION A. A gas tired water heater should not be installed In a space where liquids which give off flammable vapors are to be used or stored. Such liquids include gasoline, LP gas (butane and propane), paint or adhesives and their thinners, solvents or removers, Because of natural air movement in a room or other enclosed space, flammable vapors can be carried some distance from where their liquids are being used or stored. The open flame of the water heater's pilot light or main burner can ignite these vapors causing an explosion or fire which may result in severe burns or death to those in range, as well as property damage. For these reasons installation of a gas fired water heater in a garage is not desirable. Fig. 2. -- Thermostat and Burner Introduction 4 1. Thermostatic Gas Valve 2. Gas Cock Knob 3, Red Button 4. Thermostat Temperature Dial 5. Main Burner 8, Pilot Burner 7, Thermocouple 8, Main Burner Orifice 9. Glasslined Tank 10, Insulation 11. Jacket 12. Jacket Door 13, Inner Door 14. Floor Shield 15, Drain Valve 18, internal Flueway 17. Flue Baffle 18. Dip Tube (Cold Water Inlet) •19. Anode — .. - - 20. Relief Valve Opening (On Top) 21. Water Connections (On Top) 22. Draft Hood 4 ,A WARNINQ If a location In a garage is the only alternative, the gas water heater should be Installed so that the open flame of the pilot and math burner are no less than 18 inches above the garage floor, unless specifically exempted from this by local code, rule, regulation or custom, Raising the gas fired water heater will reduce but not eliminate the possibility of lighting the vapor of any flammable liquids which may be Improperly stored or accidentally spilled, The water heater must be located or protected so it is not subject to physical damage, for example, by moving vehicles, area flooding etc. Stand Kits to raise the water heater the required 18' above the floor are available from the distributor or store where the water heater was purchased. Request 'Stand Kit, Part Number AS29061'. B. The water heater should be installed as close as practical to the gas vent or chimney. Long hot water lines should be insulated to conserve water and energy, The water heater and water lines should be protected from exposure to freezing temperatures. DO NOT install the water heater in bathrooms, bedrooms, any occupied rooms normally kept closed, or in outdoor unprotected areas, C. Minimum clearance from combustible construction is 1 inch sides and rear; 3 inches from front of control; 12 inches top. If clearances stated on Instruction/Warning label, located on front of heater, differ from the aforementioned clearances, install heater according to the clearances stated on the Instruction/Warning label, The water heater may be installed on combustible floors, but not directly on carpeting. If the water heater must be installed on carpeting, place a metal or wood panel beneath water heater, extending beyond its full width and depth at least 3 inches in 18 c.)§ t • • all directions. If the water heater is installed in an alcove or closet, the entire floor must be covered by the panel. A minimum of 24 inches clearance from the front and top should be available for adequate inspection and servicing. A WARNING "Combustible construction" refers to adjacent walls and ceilings, and should not be confused with combustible or flammable products and materials. Combustible and/or flammable products and materials should never be stored in the vicinity of this or any gas appliance. A CAUTION The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adjacent to it or to lower floors of the structure. When such areas cannot be avoided, it is recommended that a suitable catch pan, adequately drained, be Installed under the water heater, The pan MUST NOT restrict combustion air flow to bottom of water heater. - O*r.Wd*MN NMNM Ymn n — Atom" be a Figure 3. — Auxiliary Catch Pan NOTE: Auxiliary catch pan Installation MUST conform to local codes. Catch Pan Kits are available In 16', 19', 22', 24', and 263' diameters from the distributor or store where the water heater was purchased. E. COMBUSTION 8 VENTILATION AIR — Proper operation of the water heater requiren air for combustion and ventilation, II the water heater is installed in an unconfined space within a building of conventional frame. masonry or metal construction, infiltration air is normally adequate for proper combustion and ventilation. However, if the space is confined. 1. INSPECT SHIPMENT— Inspect water heater for possible shipping damage. Check the marking of the rating plate of the water heater to be certain the type of gas being furnished corresponds to that for which the water heater is equipped. 2, WATER SUPPLY CONNECTIONS -- Refer to Fig. 4 for suggested typical installation. The installation of unions or flexible copper connectors is recommended on the HOT and COLD water lines, so that the water heater may be easily disconnected for servicing if necessary. The HOT and COLD water connections are clearly marked. S Install a shutoff valve in the cold water line near water heater. Determine if there is a check valve in the cold water supply line. It may have been installed as a separate component or it may be part of a pressure reducing valve, water meter or water softener. A check valve located in the cold water inlet line can cause a "closed" Introduction Installation 5 prarisions for this air must be made. A confined space is one having a volume of less than 50 cubic feet per 1000 BTUH of the aggregate input of all appliances within that space. The air must be supplied through two permanent openings of equal area, one of which is to be located within 12 inches above the floor and the other is to be located within 12 inches below the ceiling. The minimum net free area of each opening must be not less than one square inch per 1000 BTUH of the total input rating of all the appliances in the enclosure (but not less than 100 square inches), if each opening communicates with other unconfined areas inside the building. Buildings of unusually tight construction shall have the combustion and ventilation air supplied from outdoors or a freely ventilated attic or crawl space. If air is supplied from outdoors, directly or through vertical ducts, there must be two openings located as specified above and each must have a minimum net free area of not less than one square inch per 4000 BTUH of the total input rating of all the appliances in the enclosure, If horizontal ducts are used to communicate with the outdoors, however, each opening must have a minimum net free area of not less than one square inch per 2000 BTUH of the total input rating of all the appliances in the enclosure. If ducts are used, the minimum dimension of rectangular air ducts shall be not less than 3 inches. NOTE: if the openings are to be covered with a protective screen or grill, the net free area of the covering material must be used In determining the size of the openings, as stated above, Protective screening for the openings MUST NOT be smaller than 1/4 Inch mesh to prevent clogging by lint or other debris Provisions for combustion and ventilation air must comply with referenced codes and standards. See Local Installation Regulations Section, F. CORROSIVE ATMOSPHERES —The water heater should not be installed near an air supply containing halogenated hydrocarbons. For example,tho air In beauty shops, drycloaning establishments, photo processing labs, and storage areas for liquid and powdered bleaches or swimpool chemicals often contain such hydrocarbons. The air there maybe sale to breathe, but when it passes through a gas flame, corrosive elements are released that will shorten the life of any gas burning appliance. Propellants from common spray cans or gas leaks from refrigeration equipment are highly corrosive after passing through a flame. The limited warranty Is voided when failure of water heater is due to a corrosive atmosphere, (Reference Is made to the limited warranty for complete terms and conditions,) water system. A dosed system prevents the water, as it is being heated. from expanding back Into the cold water supply lino. Pressure can build up within the heater causing the relies valve to operate during a heating cycle. This excessive operation can cause premature failure of the relief valve and possibly the heater itself. Replacing the relief valve will not correct the problem. A method of preventing pressure buildup is to install an expansion tank in the cold water supply line between the heater and the check valve. Contact your installing contractor, water supplier, local plumbing inspector or plumbing supply house for assistance. IMPORTANT!! Do not apply heat to the cold water supply fitting. If sweat connections are used, sweat tubing to adapter before fitting adapter to cold water inlet of heater. Any heat applied to the cold water inlet will permanently damage the dip tube, Installation Heat Trap 1' .` 6' Min. Hot Water Outlet to Fixtures Temperature & Pressure Relief Valve Manual Gas Shut•Off To Gas Supply Jacket Door Vent Connector to Chimney Union Drain Valve .� • • • Pitch up 'A' per toot Draft Hood Anode Shut•Off Valve Sediment Trap Cap ite ° e Ground Joint Union , ,b Thermostatic �' Gas Valve "L 0 Heat Trap W 6' Min, Relief Valve Discharge One to suitable open drain Air Gap Union Auxiliary Catch Pan To Cold Water sum Figure 4, — Typical Installation 3. RELIEF VALVE —A now combination pressure and temperature relief valve, complying with the Standard for Reliel Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI 221.22, must be Installed In the opening provided on the water heater, at the time of installation. (Refer to Fig. 4.) No valve of any type should be Installed between the relief valve and the tank, Local codes shall govern the installation of relief valves, The pressure rating of the relief valve must not exceed 150 PSI, the maximum working pressure of the water heater as marked on the rating plate. The BTUH rating of the relief valve must equal or exceed the BTUH Input of the water heater as marked on its rating plate. Connect the outlet of the relief valve to a suitable open drain. Piping used should be of a type approved for hot water distribution. The discharge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage (by gravity) of the relief valve and discharge line, The end of the discharge line should not be threaded or concealed and should be protected from freezing. No valve of any type, restriction or reducer coupling should be installed in the discharge line. 4, TO FILL WATER HEATER—Make certain drain valve is closed. Open shut-off valve in cold water supply line. Open each hot water faucet slowly to allow air to vent from the water heater and piping. A steady flow of water from the hot water faucet(s) indicates a full water heater. 6 A WARNING Tank MUST be full of water before water heater is turned on. The water heater's warranty does not cover damage or failure resulting from operation with an empty or partially empty tank (dry fired). 5, GAS SUPPLY —The branch gas supply line to the water heater should be clean '4 " black steel pipe or other approved gas piping material. A ground joint union or ANSI design certified semirigid or flexible gas appliance connector should be installed in gas line close to the water heater, and a manual gas shutoff valve should be installed in the gas line prior to the union. The manual gas shutoff valve should be at least 5 feet above the floor and readily accessible for turning on or off. A sediment trap should be installed at bottom of the gas line, (Refer to Fig. 4) Compound used on threaded joints of the gas piping must be of the type resistant to the action of liquefied petroleum gas, Use compound sparingly on male threads only. Do not use excessive force (over 31.5 FL Lbs.) in tightening the pipe Joint at the thermostat inlet, particularly if teflon pipe compound is used, as the valve body may be damaged, The inlet gas pressure to the water heater must not exceed 14" w.c, for Natural or L.P. gas, For purposes of Input adjustment, the minimum inlet gas pressure (with main burner on) is shown on the water heater rating plate. If high or low gas pressures are present, contact your gas supplier for correction. • WARNING Do not attempt to convert this water heater for use with a different type of gas other than the typo shown on the rating plate. Such conversion • could result In hazardous operating conditions, 6. LEAK TESTING —The water heater and its gas connections must be leak tested at normal operating pressures before it Is placed in operation. Turn on the manual gas shutoff valve near the water heater (Refer to Flg.4), Use a soapy water solution to test for leaks at all connections and fittings, Bubbles indicate a gas teak that must be corrected, The factory connections to the thermostat should also be leak tested alter the water healer Is placed In operation, r I WARNINQ Never use open flame to test for as leaks, as bodily Injury, property damage or death could result PRESSURE TESTING THE GAS SUPPLY SYSTEM — The water heater and its manual gas shutoff valve must be disconnected from the gas supply piping system during any high pressure testing of that system at pressures in excess of psi (14" W,C.). The water heater must be isolated from the gas piping system by closing the manual gas shut-off valve (Refer to Fig. 4), during any pressure testing of the gas supply piping at pressures equal to or less than psi (14" W.C.). 7, VENTING --This water heater must be installed with the factory supplied draft hood in place. (Refer to Fig. 4.) Vent connectors must be attached to the draft hood outlet to connect the water heater to the gas vent or chimney. The vent connectors must be the same size (diameter) as the draft hood outlet or larger, never smaller. For proper venting in certain installations a larger vent connector size may be needed. Consult Vent Tables in Appendix "G" of the latest version of the National Fuel Gas Code (ANSI booklet Z223.1 or NFPA booklet 54). i • 1 Horizontal vent connectors must be pitched upward to the chimney at least 'A" per foot of length. Single wall vent connectors must be at least 6 from adjacent unprotected combustible surfaces. Joint of vent connectors should be securely fastened by sheet metal screws or other approved method. A DANGER Failure to Install the draft hood and properly vent the water heater to the outdoors as outlined above can result in unsafe operation of the water heater causing bodily injury, explosion, fire or death. To avoid the risk of fire, expksslon, or asphyxiation from carbon monoxide, NEVER operate this water heater unless It is property vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper installation at initial startup; and at least annually thereafter. Refer to Maintenance section of this manual for more information regarding vent system inspections. The manufacturer's warranty does not cover any damage or defect caused by Installation, attachment or use of any type of energy saving or other unapproved devices (other than those authorized by the manufacturer) Into, onto or In conjunction with the water heater, The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property. The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices. Ii local codes require external application of insulation blanket kits, the instnictlons included with the kit must be carefully followed, A Water Heater location © Close to area of vont. 0 Indoors and protected from freezing temperatures © Proper clearance from combustible surfaces observed and water heater not installed on carpeted floor. O Sufficient fresh air supply for proper operation of water heater, 0 Air supply free of corrosive elements and flammable vapors. O Provisions made to protect area from water damage. O Sufficient room to service heater. 9. Water Supply 0 Water heater completely filled with water. 0 Water heater and piping air vented. 0 Water connections tight and free of leaks C. Gas Supply 0 Gas line equipped with shutoff valve, union and sediment trap. Installation 7 A CAUTION Application of any external insulation to this water heater will require careful attention to the following: • Do not apply insulation to top of water heater, as this will Interfere with the safe operation of the draft hood. • Do not cover burner access panel, thermostat/gas valve or pressure and temperature relief valve. • Do not cover operating instructions or warning labels attached to the water heater nor attempt to relocate them on the exterior of the Insulation blanket. Do not apply Insulation to bottom or the.2" space between the bottom pan of the water heater and the floor, as this area must be unobstructed to as not to restrict combustion air flow to the burner, • Do Inspect the insulation blanket frequently to make certain It has not sagged and Is restricting the combustion air to the bottom of the water heater, as this could result In an unsafe operating condition, installation Check List 0 Approved pipe joint compound used. © Soap and water solution used to chock all connections and fittings for possible gas leak, © Gas Company inspected installation (if required). D. Relief Valve ® Temperature and Pressure Relief Valve properly installed and discharge line run to open drain O Discharge line protected from freezing, 1 Venting O Flue baffle properly hung in top of heater's flue, 0 Draft hood properly installed O Vent connector(s) pitched upward to chimney U" per foot of length minimum) O Vent connector(s) securely fastened together with screws. 0 Single wall vent connector(s) at least 6" from combustible material. i ; RED BUTTON Operation Before operating this water heater, be sure to read and follow the Instructions on the label pictured below and all other labels on the water heater, as well as the warnings printed in tills manual. Failure to do so can result In unsafe operation of the water heater resulting in property damage, bodily injury, or death. Should you have any problems reading or following the instructions in this manual, STOP, and get help from a qualified person. 1. LIGHTING PROCEDURE • Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat, A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE PUTTING THIS APPLIANCE INTO SERVICE — Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS; • Do not try to light the appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. 1. STOP! READ THE SAFETY INFORMATION ABOVE ON THIS LABEL. 2. TURN GAS COCK KNOB CLOCKWISE TO 'OFF' POSITION, TEMPERATURE DIAL, 3. TURN TEMPERATURE DIAL COUNTER CLOCK. t` WISE TO LOWEST SETTING 4, WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS, STOPI FOLLOW 'B' IN THE SAFE. TY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO THE NEXT STEP. 5, REMOVE BOTH THE INNER DOOR AND OUTER DOOR FROM THE WATER HEATER. 6. FOLLOW THE METAL TUBES FROM GAS CONTROL THRU DOOR OPENINGS. THE I PILOT PILOT IS LOCATED ON BURNER THE HORIZONTAL LEG T►+ERMOCauP�E OF THE LARGER TUBE (OR BURNER). FOR YOUR SAFETY READ BEFORE 0PERA7ING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life, OPERATING INSTRUCTIONS IIIIIIIIIMIIIIFUT'UFTOFF GAS TO APPLIANCE 1 . TURN TEMPERATURE DIAL COUNTER CLOCKWISE ( TO LOWEST SETTING. 2. TURN GAS COCK KNOB CLOCKWISE \ TO 'OFF POSITION. 8 • II you cannot reach your gas supplier, call the fire de- partment. C. Use only your hand to turn the gas control knob. Never use tools, II the knob will not turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to Inspect the appliance and to replace any part of the control system and any gas valve that has been under water. 7, TURN THE GAS COCK KNOB COUNTER CLOCKWISE t` TO 'PILOT' POSITION. 8. PUSH DOWN ON THE `RED BUTTON` UNTIL IT COMES TO REST ON THE TOP OF CONTROL. IT MUST CLEAR THE NOTCH PROVIDED IN THE 'GAS COCK KNOB', HOLD 'RED BUTTON' DOWN AND LIGHT THE PILOT WITH A MATCH. CONTINUE TO HOLD THE'RED BUTTON' IN FOR ABOUT ONE (1) MINUTE AFTER THE PILOT IS LIT . RE. LEASE BUTTON AND IT WILL POP BACK UP. PILOT SHOULD REMAIN LIT. IF IT GOES OUT, REPEAT STEPS 2 THROUGH 8. • IF THE BUTTON DOES NOT POP BACK UP WHEN RE. LEASED, STOP AND IMMEDIATELY CALL YOUR SER• VICE TECHNICIAN OR GAS SUPPLIER. • IF THE PILOT WILL NOT STAY LIT AFTER SEVERAL TRIES, TURN THE 'GAS COCK KNOB' TO "OFF' AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLI. ER. 9. REPLACE INNER AND OUTER DOORS. 10. TURN 'GAS COCK KNOB' COUNTER CLOCKWISE TO t r 'ON'. 11, TURN THE TEMPERATURE DIAL TO THE DESIRED SET• TING. 18 41 Og Temperature Time to Produce Serious Bum 120' F, Mao then 5 minutes 125 F, 11/2 to 2 minutes �~ 130' F. About 30 seconds 135' F. About 10 Seconds 140' F. LOU than 5 seconds r 145' F. Loss than 3 seconds 150' F. 155' F. About Ph seconds Abort 1 second 0 A. Do turn off manual gas shut-off valve if water heater has been subjected to over heating, fire, flood, physical damage or if gas supply fails to shut off, B. Do Not turn on water heater unless it is filled with water. C. Do Not turn on water heater if cold water supply shut-off valve is closed. D. Do Not store or use gasoline or other flammable vapors and liquids, such as adhesives or paint thinner, in vicinity of this or any other appliance. If such flammables must be used, open doors and windows for ventilation, and all gas burning appliances in vicinity should be shut off, Including their pilot lights, to avoid vapors Igniting. NOTE: Flammable vapors may be drawn by air currents from surrounding areas to the water heater. 2 WATER TEMPERATURE SETTING— The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat. (Refer to Fig. 5.) To comply with safety regulations the thermostat was set at Its lowest selling before water heater was shipped from the factory, A setting of 120'F., or lower if local codes require, is recommended as a starting point. Red Button Index index 130'F. (Approx. 140'F. (Approx. 150'F. (Approx. 160'F. (Approx. Figure S —. Thermostatic Gas Valve. Gnu Cock Knob 120'F. (Approx.) I10 °F. ( Approx.) 100°F, (Approx 90'F. (Approx.) 80 °F. ( Approx ) 70 (Approx.) 60 °F. (Approx.) The wide reference mark near "Warm" on rim of temperature dial, represents an approximate water temperature of 120 °F. The long wide reference mark, to the left, represents an approximate water temperature of 130 °F. Each reference mark above or below these points indicates an approximate change of 10`F. Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater's thermostat. The lower the setting the greater the safety and savings in energy and operating cost. Operation . SAFETY PRECAUTIONS a E. Do not allow combustible materials such as newspaper, rags or mops to accumulate near water heater. F. If there is any difficulty in understanding or following the OPERATION or MAINTENANCE instructions, it is recommended that a qualified person or serviceman perform the work. A CAUTION Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of Injury, It is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system. If hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near the faucet at the time It is open. TIME / TEMPERATURE RELATIONSHIPS IN SCALDS Toth mow/ c hnoseseum There Is a Hot Water SCALD Potential if the thermostat is set too high. NOTE: Households with small children or invalids may require a 120'F. or lower thermostat setting to prevent contact with "HOT' water. Maximum water temperatures occur just after burner has shut off, To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the thermometer. Mixing valves for reducing point of to water temperature by mixing hot and cold water in branch water lines are available. Contact a licensed Nu mbe r or the l alpllumbinng authority for further informatio 3, ADJUSTMENTS— There are no user adjustments (other than water temperature selection) required on this water heater. The thermostatic valve is equipped for total regulation of the main burner and pilot gas pressures. The burner does not require adjustment. Operation HIGH ALTITUDE— Ratings of gas appliances are based on sea level operation and need not be changed for Installations at ele- vations up to 2,000 feet, For installations above 2,000 feet, the input must be reduced per the National Fuel Gas Code for each 1,000 feet above sea level. Contact the local gas supplier for more information. 4. SAFETY CONTROLS — The thermostat is constructed with a built in safety shutoff device designed to shut off the gas supply to the burner in the event the pilot flame is extinguished for any reason. The thermostat is also equipped with single use gas shutoff device that will shut off the gas supply to the burner, it the water in the water heater exceeds normal operating temperatures. Refer to the Troubleshooting Section of this manual, or contact your dealer for service, 5. EMERGENCY SHUTDOWN— Should overheating occur or the gas supply fall to shut off, turn off the manual gas control valve to the appliance. If water heater has been subjected to fire, flood, or physical damage turn off the manual gas control (shut-oft) valve, and do not operate the water heater again until it has been checked by qualified personnel, NOTE: Replace any part of the gas control system which has been under water. 8. CONDENSATION— Condensation can form on the tank when it is first filled with cold water, The condensation might also occur with a heavy water draw and vary cold inlet water, Drops of water falling on the burner can produce a sizzling or pinging sound, and water may also be seen beneath the water heater. This condition is not unusual, and will disappear after the water in the water heater becomes heated, If, however, the condition Is continuous, examine the piping and fittings for possible leaks. 7. VACATION AND LONG TiME BHUT•DOWN— If the water heater is to remain idle for an extended period of time, the gas should be turned off to conserve energy, The water heater and piping should be drained if they might be subjected to freezing temperatures. Properly maintained, your water heater will provide yeare of dependable trouble free service. It is suggested that a regular routine maintenance program be established and followed by the user, It is further recommended that a periodic inspection of the thermostat, burner, relief valve, internal flueway and venting system should be made by service personnel qualified in gas appliance repair, 1. ROUTINE PREVENTATIVE MAINTENANCE A. The water heater's internal flue must be inspected annually to be certain it is clean by removing the draft hood and flue baffle. (Refer to Fig. 1.) When reinstalling the flue baffle make certain it is hung securely by its hanger at the top of the flue way. Remove any scale that may have fallen on the burner or floor shield. Reinstall the draft hood. Inspect gas venting system to make certain vent connector from draft hood to chimney is properly positioned and securely attached and inspect chimney. 10 NOTE: Refer to Hydrogen Gas Caution, in Safety Precaution: Section on page 9. After a very long shutdown period, the water heater's operation an controls should be checked by qualified service personnel. Make eerie the water heater is filled before again placing it in operation. 8. DRAINING WATER HEATER — A CAUTION I Shut off gas at thermostat gas cock or supply fine manual shutoff valve before draining water from the water heater. NMI In order to drain water, turn off cold water supply, then it is necessary t open a hot water faucet or lift the handle on the relief valve to admit air k the tank. Attach a garden hose to the drain valve on the water heater arc direct the stream of water to a drain where it will do no damage. The water drained from the tank may be hot enough to present a SCALE HAZARD and should be directed to a suitable drain to prevent Injury of damage. 9, ANODE — This water heater is equipped with an anode rod designed lc prolong the life of the glass lined tank, Refer to Fig, 4 for location. Th. anode rod is slowly consumed cathodically, thereby eliminating o minimizing corrosion of the glass lined tank, Water sometimes contains r high sulfate and/or mineral content and together with the cathodi' protection process can produce a hydrogen sulfide or rotten egg odor r the heated water. Chlorination of the water supply should minimize th problem. NOTE: Do not remove the enode•rod from the water heater's tank except for inspection and/or replacement, as permanent removal wII shorten the life of the glass lined tank and effect the water heals warranty. Maintenance Replace any corroded through vent connector and remove an obstruction in vent connector or chimney. B. Visusally inspect the burner annually while firing and pilot burner flame with main burner off. (Refer to Figure 6 for normal flame pattern.) If an unusual burner operation is noted, the water heater should be shut c until qualified service assistance can be obtained. For cleaning, remove the burner from the water heater. A vacuun cleaner can be used on the burner and floor shield inside the wate heater. The burner can also be cleaned by scrubbing with mild detergent C. The area near the water heater must be kept free of flammable liquid: such as gasoline or paint thinners, adhesives and other combustible materials. • Operation ) * Figure 6. -- Main Burner and Pilot Flame Pattern For your safety, cleaning of main burner should be performed ONLY by qualified service perioriner,1s It involves disconnection of gas piping and leak testing, 0, For adequate combustion (proper burner operation) and ventilation, make certain the flow of air to the water heater Is not obstructed, E. At least once a year, lift and release the lever handle on the temperature ID pressure relief valve, located near the top of the water heater, to make certain the valve operates freely and allow several gallons to flush through discharge line. Make certain the discharged water is directed to an open drain, A DANGER Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water released by this valve, The water may be hot enough to create a SCALD hazard. 1, Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it Is suggested that made available: you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event that the firm has moved, or is unavailable, refer to the telephone directory commercial listings or local utility for qualified service assistance. 2, Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer's National Service Department at the following address: How to Obtain Service Assistance 2600 Gunter Park Drive Montgomery, Alabama 36109.1413 Phone: 1.800432.8373. 11 The water released should be directed to a suitable drain to prevent injury or damage. NOTE: If the temperature and pressure relief valve on the water heater discharges periodically, this may be due to thermal expansion in a "Closed" water system. Contact the water supplier or your plumbing contractor on how to correct this. DO NOT plug the relief valve outlet. F. A water heater's tank can act as a settling basin for solids suspended in the water, It is therefore, not uncommon for hard water deposits to accumulate in the bottom of the tank. Deposits should not be allowed to accumulate as this can affect the service life of the water heater, It Is suggested that a few quarts of water be drained from the water heater's tank every month, If sufficient hard water deposits accumulate, a rumbling or pounding sound can occur. There is no danger Involved and the efficiency of the water heater Is not seriously affected, but the noise can be annoying. Your plumbing contractor should be contacted to clean the tank of these deposits. 0. Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a pounding "wafer hammer" sound. 'Water hammer" can be described as a banging noise heard in a water pipe following an abrupt alteration of the flow with resulting pressure surges, Strategically located risers In the water pipe system can bo used to minimize the problem, Also water hammer arresting devices are usually available from your plumber or local plumbing supply store. 2, ANODE ROD INSPECTION —The anode rod should be removed from the water heater's tank annually for Inspection and replaced when more than 6" of core wire is exposed at either end of the rod. Refer to Fig. 4 for anode rod location, Make certain cold water supply Is turned off before removing anode rod. When contacting the manufacturer, the following information should be 1, Model and serial numbers of the water heater as shown on the rating plate attached to the jacket of the heater, 2, Address where water heater is located and can be seen. 3, Name and address of installer and any service agency who performed service on the water heater. 4, Date of original installation and dates any service work was performed. 5. Details of the problem as you can best describe them. 6. List of people, with dates, who have been contacted regarding your problem. Replacement Parts L r 1111 Instructions for placing a Parts Order: Address parts orders to the distnbutor or store from where the heater was purchased, 30, 40 & 50 Gallon Models All parts orders should include: 1. Model number and Serial number of heater (from rating plate). 2. Specify type of gas (Natural or LP) as listed on rating plate, 3. Part Description (as noted below) and number of parts desired. Natural or LP Gas Q CAUTION 11 to 12 Ref. thy No. Part Description Req'd 1. Thermostat 1 Pilot Supply Tube 2. 3, Thermocouple 4, Burner Supply Tube 5. Burner Orifice 1 8. Burner 1 7, Pilot Burner 1 8. Drain Valve Shroud 1 9, Drain Valve 1 10. Jackot Door 11. Inner Door 12, Flue Baffle 1 12A Flue Baffle Hanger 1 1 1 1 13. Anode Rod 14, Draft Hood 15. Dip Tube 16. Dip Tube Gasket 17. T &P Relief Valve 1 For your safety, DO NOT attempt repair of gas piping, thermostat, burners, vent connectors or other safety devices. Refer repairs to qualified service personnel. L NATURE OF TROUBLE POSSIBLE CAUSE SERVICE Unable to light pilot 1. Gas knob dial not correctly positioned 2, Pilot orifice clogged 3, Pilot tube pinched or clogged. 4. Air in gas line Follow lighting instructions " Clean or replace " Clean, repair or replace " Purge air from gas line Pilot does not stay lit when red button is released 1, Loose Thermocouple 2, Thermocouple breakdown 3, Safety magnet breakdown 4. Thermostat's single use gas shut -off device has opened " Tighten connection at thermostat " Replace " Replace thermostat " Replace thermostat Not enough hot water 1, Heater undersized 2, Low gas pressure Reduce rate of hot water usage " Check gas supply pressure and manifold pressure Water too hot or not hot enough Yellow flame Sooting I. Thermostat setting too high or low 2, Thermostat out of calibration 3, High water temperature followed by pilot outage 1, Scale on top of burner 2. Combustion air inlets or flueway restricted 3, Not enough combustion or ventilation air supplied to the room Change setting as required " Replace " Thermostat out of calibration, replace Shut off heater and remove scale Remove lint or debris and Inspect air inlet opening for restriction Refer to Sec. E In Introduction section of this manual Rumbling noise 1. Scale or sediment In tank Clean tank • Soo Maintenance, Sec. 1 F Rattling noise during periods of water usage 1. Heat Trap fittings in operation Of heater Is equipped with these energy saving devices) None. The rattling noise Is normal for Host Trap fittings when In operation and does not indicate a need for service. • __._ T - ruble Shooting Guide h :V A CAUTION " For your safely, DO NOT attempt repair of thermostat, burners or gas piping. Refer repairs to qualified service personnel. NOTES Model No. Serial No. 13 Date of installation Installed By: • F Supplemental instructions for Gas Water Heaters Instal ledin Potable / Space Heating Applications The Installation Instructions in this Use & Care Manual should be followed in addition to the following Supplemental Instructions for this special application. Spring loaded Check Valve in Heatutg Unit Hot Water Supply Line and Cold Water Return rite. (Not supplied with Water Heater). NOTE; This valve is incorporated in some Heating Units. Refer to Instal/aeon Instructions supplied with specific Heating Unit to determine if it is regu red in your potation. Isolation Valve in Hot Water Supply -- tine to Heating Unit (Not suppled with Water Heater) See Diagrams below for prcpar pipe applications for Vertical or Horizontal Supply lines Hot Water to Heating Unit Gas lino to Water Heater — (Rear to Installation Section of this manual) Gas Water Nestor. Refer to Installation Section In this manual for debits regarding its proper and safe installation. T & P Vahre discharge kno (Refer to Installation Section of this manual) 1 Hot Water Supply to House Tea Kiting must be installed as shown, This inavres that any air in the water lines will be, purged through the domestic water faucets and shWwers t From HOT outlet on water heater VERTICAL HOT WATER SUPPLY LINES Hot Water Supply From HOT outlet to House on water heater 4 Water Q ^� to � Heating Unit Tee Fitting must be installed as shown. This insures that any air in the water lines will be purged through the domestic water faucets and showers. HORIZONTAL HOT WATER SUPPLY LINES Mixing or Tempering Valve flEER TO WARNINGS BELOW Air Vent Domestic Hot Water Supply Incoming Cold Water Supply Isolation Valve is Cold Water Return hie from Heating Unit (Not supplied *to Water Heater) Ir• Drain Valve (Not POW with Wets Heator) Cold Wale, Return Lino from Healing unit NOTE . Local Codes or Plumbing Authority require. manta may vary from the instructions or diagrams pro. vidad on this sheet, and take precedent over these in. structions. Refer to Local Codes, Plumbing Authority and Use & Care Manual supplied with water heater be fore starting any Installation work. • Hot Water Supply Line into Heating Unit -�/ Heating Unit Figure 1. • Typical Piping Diagram for Combination Potable I Space Heating Installation. When this System requires water for space heating at elevated temperatures (above 125' F), a mixing or tempering valve must be installed in the hot water supply line to the house in order to reduce the SCALD HAZARD potential WARNING If this water heater is installed in an application intended to supply domoetic hot water needs and hot water for space heating purposes, DO NOT connect the heater to an existing Heating Unit or components of a heating system that have previously been used with a non potable water eye. tern. Toxic chemicals such as those used for boiler treatment may be present and will contami• nate the potable water supply causing possible health risks. A WARNING if this water heater is installed in an application intended to supply domestic hot water needs and hot water for space heating purposes, NEVER Introduce toxic chemicals, such as those used for boiler treatment, into this system. A, CAUTION Any piping or components used in the installation of this water heater in a combination potable and space heating application MUST be suitable for use with potable water. 14 ♦ = U#I M% Y ' •k: � b • F67,5 00 ce/n> DEPARTMENT. OF LABOR AND INDUSTRI " REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL N10It3' 1WESZ:. 'WXTIIR • HEATER,`. ±NC 8 0 0 THORNDYKE' AVE "W • ' • SEATTLE 4/ 98199 -2997 I Detach And Display CenlAeate . N o zr14. 1 b c t.! _ t � • wwaa r . r.. } 1� � • .A •!••i +l .. +• 1 �r i . • . ..... ,••,;.;.•,, . • • . + •' , � 'iy 1•i i �. '� /i+ �4 !fin �) ' �„ • , �, 1 . w• ' • .•. , .. a/ be - 1. 1. A ) :'?\ • "4"i ;. • • ; 1. I% ••./ 40.14°.1,. .! • • w REMOVE SIDE EDGES FIRST. -------- -THQN� CREASE AND TEAR THIS STUB ALONG PERFORATION -- DEPARTMENT" OF LABOR "AND INDUSTRIES • REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL IMMO WA$litNGTbNUEN RGY SERVICES • CO" 2800 THORNDYKE AVE • W ' • ' SEATTLE WA 98199 ' I-• ----- Detach And Display Certificate - •---- -^•-•'