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HomeMy WebLinkAboutPermit M2000-171 - HIGHLINE COMMUNITY HOSPITALM2000-.171 Highlin.e Comm. Hospital 12844 Military Rd S City of Tukwila rrMM+ Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M2000 -171 Type: B -MECH Category: NRES Address: 12844 MILITARY RD S Location: Parcel #: 162304 -9001 Contractor Licene No: WASHIESO7403 TENANT HIGHLINE COMMUNITY HOSPITAL Phone: 12844 MILITARY RD 5, TUKWILA WA 9818E OWNER HIGHLINE COMMUNITY HOSPITAL Phone: (206)000 -0000 16251 SYLVESTER RD SW, SEATTLE WA 98166 CONTACT CANDICE GALLAGHER Phone: 206 -282 -4700 2800 THORNDYKE AV W, SEATTLE WA 98199 CONTRACTOR WASHINGTON ENERGY SERVICES CO Phone: 206 -282 -4700 2800 THORNC'YKE AV W, SEATTLE, WA 98199 k****** k* k******** k** k• k** kk* kk** kkk*A kkk*** Akk* *k * * *Akk * * * *k **k * * *k * *k* * Permit Description: Valuation: 1,200.00 Total Permit Fee: 51.75 AAA-k**A4AAAk* AA - kkkkAAAAA &A011 Rk* 4k- k* A**#A Atkkk•k *A - CHANGE OUT 69 GALLON, 500,000 BTU GAS WATER HEATER - SAME FOR SAME. UMC Edition: 1997 6-2z-o0 Permit Center hor i zed Signature bate r hereby certify that I have read and examined this permit and know the same to be true and correct. A l l p r o v i s i o n s of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit doe: not presume to give authority to violate or cancel the p r o v i s i o n s of any other or l oca l l aw: r e g u l a t i n g construction or the performance of work. I am authorized to sign for and obtain this building permit. MECHANICAL PERMIT (206) 431 -3670 Status: ISSUED issued: 08/22/2000 Expire_: 02/18/2001 Signature: ‘ ,0,A.ers Da to : rt) .�.... n' R , �,�,.� Print Name:__ � `� 0 id� 1 . � � ' _ , 1 T i t l e : tir This permit shall become null and void If the worm: is not commenced within 180 days from the date of Issuance, or if the work I s suspended or abandoned for a period of 180 days from the last inspection. Address! 12844 MILITARY RD S Suite: r Tenant:'HIGHLINI! COMMUNITY HOSPITAL 'type: U-MECH parse 1 II 1 62304 -9001 *A****** k• k********** k * •k *4** *il•k ** *kk *,kk,kA*A ** Permit Conditions: 1. ,WATER HEATER SHALL BE ANCHORED TO RESIST EARTHQUAKE, U. P C . 510.5. No changes will be made to the plans'unless approved by the Engineer and the Tukwila Building Division. All permits, inspection records, and approved plans shall available at the Job site prior to the start of any con- struction. These documents are to be maintained and avail- able until final inspection approval is granted. All const=ruct f on to be done in conformance with approved, plans and requirement s of the Uniform B u i l d i n g Code (19 !7. Edition) =as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). Validity of Permit The issuance of a permit or approval plans, specifications, and computations shall not be con- strued to be a permit for, or an approval of, any :vidlatiorr; of ',any of the provisions of the building code or of any other ordinance or the jurisdiction. No permit presuming., t give authority to violate or cancel the provisions of this code she l l :< be va l id, Manufacturors installation instructions required on site fotr~' ",`the`. building inspectors review. CITY OF TUKWILA Permit No: M2000.171 Status! ISSUED Applied: 08/08/2000 Issued: 08/22/2000 **k A-A* k **-k *k * *A*A ** *AkA** be Projec Nre/Tenant: 'a* - a • Coma/mil( f• ! � • Value of Mechanical Equipment: t1 ctrl Site Addres LLi r '- + "• loq _ + .,. Address: , • tY.44711.,,,F , • . 2ct \ City State/Zip: • . ; Tax Parcel Number. 1 C.o a . • 1 Property Owner: I A ' e ' • A. 4 _ le AP Phone: ( .) 0.0../ — 0 ( To Street Addres t_ City State/Zip: Fax #: ( ) Contractor: LA>GaCi Phone: ( Xle ),..w-0 —gg7b-D Street Address: City State/Zip: Fax #: ( ) Contact Person: C-ik k(LY Phone: ( ) —L. Street Address: ; City State/Zip: Fax #: ( ) BUILDING :OWNER OR AUTHORIZED AGENT: Dale. mom, Signature: '-. - _ i ' ` Print name: , � Phone: ( ac t d ., "• loq Address: , • tY.44711.,,,F , • . City / State/Zip: Mechanical Permit Application 11/2/99 meth penult doc CITY OF T LI ! VILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED. OUT-IIYAPIPIICAN Description of work to be done (please be specific): Date application accepted: Date application expires: Inmemerl Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H4, "Affidavit In Lieu of Contractor Registration ". Building Owner /Authorized Agents If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the properly owner authorizing the agent to submit this permit application and obtain the permit will be required as at of this submittal, I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THiS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PER JURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 100 days upon written request by the applicant as defined In Section 114,4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Applf-yj: •n taken by: (initials) ft ✓ Submittal Requirements FM r; pan and system' layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H-7 H.V.A,C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). Sp cIflcatithi' mist be p ro \ided.to;shoW'that replacemert quipthient compiles' ith th ffciency WI le ..::,1 ` " . • �ble ro `re'me tt nts:of the Washington 5iaia';Noriresidititiifi de „ r y Structural engineer's "analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. p. Mechanical Permits RESIDENTIAL: Two cornpkte sets of attachments required with application submittal NOTE: Water heaters and vents are Included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced, Submittal Requirements New Sin le Famil Residence Heat loss calculations or Form H•6. Equipment specifications. 41449 mammtfloe Chan a -out or re ► lacemen( of existin Installation of Gas Fire ' lace Narrative of work to be done ineiudin modification to duct work. Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. mechanical e ui )ment * * * * * * * * ****** A * * *ik*** * * *%* * *k** * **k•k**** *sir *** * ** **** **** 1k* *** CI'Y pFATUKWILA, WA SMIT A ** * *A * * * * * * * * * * * * * * * * ** * ** * * * k ** * * * * * * ** ** * * * * * * ** * * * ** TRANSMIT Number: R9800344 Amount: 51,75 08/22/00 09:04 Paymebt Method: CHECK Notation: WDF INC Init: TLB Permit No: M2000 -171 Type: 8-MECH MECHANICAL PERMIT Parcel No: 162304 -9001 Site Address: 12844 MILITARY RD S Total Fees: 51.75 This Payment 51.75 Total ALL Pmts: 51.75 Balance: .00 ********************************* * * * ** * * * * * * * * * * *k** * * * * * * * * * *** Account Code Description Amount 000/345.830 PLAN CHECK - NONRES 10.35 '000/322.100 MECHANICAL - NONRES 41.40 710 TOTAL 117.94 PERMIT NO.: MECHANICAL PERMIT APPLICATIONS INSPECTIONS ❑ 00002 Pre - construction ❑ 00050 WSEC Residential ❑ 00060 WA Ventilation/Indoor AQC ❑ 00610 Chimney Installation/All Types ❑ 00700 Framing ❑ 01080 Woodstove ❑ 01090 Smoke Detector Shut Off ❑ 01100 Rough -in Mechanical ❑ 01101 Mechanical Equipment/Controls ❑ 01102 Mechanical Pip/Duct Insul 01105 Underground Mech Rough -in 01115 Motor Inspection 1400 Fire Final 01800 Final Mechanical 04015 Special -Smoke Control System CONDITiONA [� 0001 No changes to plans unless approved by Bldg Div ❑ 0014 Readily accessible access to roof mounted equipment 0016 Exposed insulation backing material 0019 All construction to be done in conformance w /approved plans ❑ 0002 Plumbing permits shall be obtained through King Co et 0027 Validity of Permit E . / 0003 Electrical permits obtained through L & I 0036 Manufacturers installation instructions required on site "BTU maximum allowed per 1997 WA State Energy Code" 0041 Ventilation Is required for all now rooms & spaces "Fuel burning appliances "Appliances, which generate...," "Water heater shall bo anchored...," 8 Additional Conditions; 2002- 17/ - FEES Plan Reviewe Permit Tech: Basic Fee (Y/N) Supplemental Fee (Y/N) Plan Check Fee (Y/N) Furnace/Burner to 100,000 BTU (qty) Over 100,000 BTU (qty) Floor Furnace (qty) Suspended/WalVFloor- mounted Heater (qty) Appliance Vent (qty) Heating/Refrig/Cooiing Unit/System (qty) Boiler /Compressor to 3 HP /100,000 BTU (qty) to 15 HP /500,000 BTU (qty) to 30 HP /1,000,000 BTU (qty) to 50 HP/1,750,000 BTU (qty) over SO HP/1,750,000 BTU (qty) Air Handling Unit to 10,000 din (qty) over 10,000 cfm (qty) Evaporative Cooler (qty) Ventilation Fan (qty) Ventilation System (qty) Hood (qty) Incinerator — Domestic (qty) Incinerator — Comm/ind (qty) Other Mechanical Equipment (qty) Other Mechanical Fee (enter $$) Add'1 Fees — Work w/o Permit (Y/N) Insp Outside Normal Hours (hrs) Reinspections (hrs) Miscellaneous Inspections (hrs) Add'I Plan Review (hrs) Date: e Date: cJ • e LL� Project: - � C °mr► , 4 hits'- Type of Inspection: *� . - 1 Ad ress: 2 1f 144 r ,, •5 Date called: — 1 — ss Special Instructions: ,, C toe }r� carts 1 °t'A`l t... Ct.: L. ku:: lir.±,. *;c rn SK. /VA. 0 L(4 4/11..1r lb coar/i cr r «.r c..0 %,- r;. Date wanted: C — ) — : u Requester: . * S C4 Alit.... Phone: 1 2 ,� - *Iy �'" L1 Inspect Receipt No; 0 $47.00 REINSPECTION FEE REQUIRE . Prior to Inspec on, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reins.ection, Date: INSPECIIoN NO INSPECTION RECOk. Retain a ropy with permit PERMIT NO, CITY OF TUKWILA BUILDING DIVISION 6300 Southeenter Blvd, #100, Tukwila, WA 98188 (206)431 -3670 Approved per applicable codes. Corrections required prior to approval. COMMENTS: ea � oject: 1-i it I-1Itre_ C Ltd.. • \C.. , Type of Inspection: - , . —. N,,1 ' l., .../ . t( fl Address: L.it. & it 11(h' . � . Date called: ri _ c" , . cc, Special instructions: t u -{L to C r 4' r f to rC.i1 il.%rr) cit's\L. c,. try t', f , et , v tu, „ \C., f. l..►.iftt. -” t _ 1 r.C.14 Y 1IAf • t i ,4+ A r■ ► c.. tw. r C 1t L. •1 1 - 33` Date wanted: - (. '' Ct.. a.m.` - i , m. Requester: i _ X11 ` Phone: ./ (... l.... i..LI - L tC INSPECTION RECOL) Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 Approved per applicable codes. COMMENTS: / .77.4. /C r/G orrections required prior to approval. Dates 0 :47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to sc hedule reins ection. Receipt No: Date: I understand that the Plan Chock Ct )rovuts are subtrtct to terrors ern omissions mid approval of plant; (toes not ilk 'pie th9 viola! on of 'nv i.rtfollti:tt code s r ora , ce Ref.:awl j ot coo- ractor's of'apprayscl p s ackno+l iedgoCi RECEIVED pUG -. g 2044 p CEN'ER • I /iti / .`� - • , 4 'f�f�, .t'4i J:�:. ;,f :�i.•'�j ct,: s, t ".. • N.. • i s 1 g Commercial Gas Water Heater USE & CARE MANUAL WITH INSTALLATION INSTRUCTIONS FOR THE CONTRAC Printed in USA crrY !RECEIVED 'cwt AUG .- 8 2000 PERMIT CENTER MULTI.FLUE COMMERCIAL MODELS Recognize this symbol as an indication of Important Safety Information! Odes Sys teto Se00 M ONstg ostkc Sys OOP A Do Not Destroy this Manual. Please road carefully and keep In a safe place for Future Reference. A NO110E: This water heater Is designed for use In a commercial application and the installaUon and maintenance of It should be per- formed by qualified, licensed service personnel. If the foregoing assumption Is not appropriate, then we recommend that you obtain and retain our Residential Use 8 Care Manual. A PROPOSITION 65: This appliance contains fiberglass insulation. Respirable particles of fiberglass are known to the State of California to cause cancer. Exhaust gas from this appliance contains chemicals, including Carbon Monoxide, known to the State of California to cause birth defects or other reproductive harm. A WARNING: If the Information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal Injury or death. A FOR YOUR SAFETY! Do not store or use gasoline or other flammable vapors or liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire. -- WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neigh- bor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your building until authorized by the gas supplier or fire department. — Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and ser- vice must be performed by a qualified installer, ser- vice agency or the gas supplier. AP10386.10 (10/99) RECOVERY CAPACITIES DIMENSIONAL INFORMATION (All dimensions shown In inches) ON. CAP. INPUT >1m h TEMP, MI • OPH 140' A B C DA E Fri C N [ ILO log APPROX. SHIPPING STANO� IRANCI! HEAR TO t roy - 100' 60 08000 125,000 80% 80% 238 303 95 68 62. 66' 67• 22' 22. 1 15 Ell 270 NA 61 26." 25 ` 60'' a 66 690 67_ 02 114.000 7% 108 66 64' 24•' 22' tI 1411 1 1' i•' 300 L 10 69.00 601, Pnll 161 a 64 64 26. 25 d f 1 I''. 490 Itilllitill nap 80% ri 166 111 A3.3 21;' /t 2$ ri � 1' 1 .. 1' _ 1'/ 1.1 . 390 X 11 8096 • ri 68. 41 26. 26 n i n 1• ' 1 11,. i s 80% II 64' 64 2 » r n 66A" o _ n 1' w .._ _ 6 rllc i . _._ 109,900 8014 � 76' 71 26.'/ 30A n 6631 n . 10 1. 1' 600 Kan 8 ' MAN Ka Nil lEill 100 198,800 809: m 138 73 66,x/ 30,1/ 23. ; 57.'' - f % 260 ,000 809. 604 KM 173 6 4�' r ' 68.3 11n . ,and .. o (C10 . -. 100 250,000 809. 608 64' 30'4 23'/ 57' L1f 7 85 8 100 270.000 661 26Z 66'! 301= 231/ ra n 806 2' 12 300.000 8096 BM 291 208 64•'r 26'/ 25 8 r 20 no 1' 590 630 3334°3 8 FM 29t 208 3'. n 66. 1,' 810 650 6 ' 100 310.000 80% 301 30•'4 32.'4 7 6b 23 r 770 810 KAMM 65 36000 80 1211111t11011 74 "/i 64.' E 25 d 563 1/11 680 66 399,900 609'► 969 IFIIIMI 70. 64. 26 25 8 ON 3(� ,i' r 640 680 N 6 • 12' 399.900 80% 968 388 277 72.314 26 30. 663: 20 MIIIIIIIIII 640 680 6' Kim 12' 100 El 339.900 000.000 80% 8096 in EBNER 388 irgo 340 76 83 66 76. 30. 32. 25 61. 66 1' 1' 23 NIA EMU NA 2 1'/2 2 02 770 810 6' 6' 12' 710 750 6' 6' 24' Nisi 600,000 78% 1,418 567 405 8044 76 2B• 33-1/4 12 66 1 NA N/A 1 1'/2 760 820 . Specifications ' 314" for L.P. Modals " r Vent for L,P. Models All Models require a 120V AC Power Source Flpuro 1. -. TOP, FRONT & REAR CONNECT MODELS n ` , I C DA Figure 2. -- FRONT & REAR CONNECT MODELS t Minimum clearance from combustible construction (walls I ceilings). A "D"& "F" dimensions applies to front and rear water connections, In rease Height dimension by 3.518" for NSF Compliant Models 30 e Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular atten- tion to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property dam- age, bodily injury or death. Should you have any problems understanding the instructions in this manual, STOP, and get help from a quali- fied installer or service technician or the gas supplier. A WARNING Gasoline, as well as other flammable materials and liquids (adhe- sives, solvents, etc.), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicin- ity of a water heater. Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result In property damage, bodily injury, or death. Failure to install the draft hood and properly vent the water heater to the outdoors as outlined In the Venting Section of this manual can result In unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, never operate this water heater unless It Is property vented and hoe an adequate air supply for proper operation, Be sure to Inspect the vent system for proper Installation at initial start-up and at least annually thereafter. Refer to Maintenance section of this manual for more information regarding vont system inspec- tions, A „DANCER A Vapors from flammable liquids will explode and catch fire causing death or severe burns. Do not use or store flammable products such as gasoline, solvents or adhesives in the same room or area near the water heater. Keep flammable products: 1, far away from heater, 2. In approved containers, 3. tightly closed and 4. out of children's reach. Installation: Do not install water heater where flammable products will be stored or used unless the main burner and pilot flames General Safety Precauticr.,s Water healer has a main burner and pilot flame. The pilot flame: 1, which can come on at any time and 2. will ignite flammable vapors. Vapor': 1. cannot be seen, 2. are heavier than air, 3 floor go a iGn and i way on the 4. can be carried from other rooms to the pilot flame by air currents. are at least 18” above the floor. This will reduce, but not eliminate, the risk of vapors being ignited by the main burner or pilot flame. Read and follow water heater warnings and instructions. it owners manual is missing, contact the retailer or manufacturer. 1 A DANGER LIQUEFIED PETROLEUM MODELS — Propane, or LP gas, must be used with great caution. • It is heavier than air and will collect first in lower areas making it hard to detect at nose level. • Make sure to look and smell for LP leaks before attempting to light appliance. Use a soapy solution to check all gas fittings and connections. Bubbling at a connection indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too. • Gas detectors are recommended in LP applications and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations or cus- toms. • It Is recommended that more than one method be used to detect leaks in LP applications. IF LP GAS IS PRESENT OR SUSPECTED: • DO NOT attempt to find the cause yourself; • DO NOT try to light any appliance; • DO NOT touch any electrical switch; • DO NOT use any phone In your building. • Leave the building Immediately and make sure that everyone else loaves also. • Leave the doors open for ventilation and contact the gas sup- plier, a qualified service agency or the fire department, • Keep the area clear until the service call has been made, the leak Is corrected, and a qualified agency has determined the area to bo safe. [A 1 Both LP and natural gas have an odorant added to help detection. Some people may not physically bo able to smell or recognize this odorant. If unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade ", which causes the odorant to "fade ", or diminish in Intensity can also hide or camouflage a gas leak. A DANGER Water heaters utilizing Liquefied Petroleum gas (LP) are different from natural gas models. A natural gas heater will not function safely on LP gas and vice versa, No attempt should ever be made to convert a heater from natural gas to LP gas. To avoid possible equipment damage, personal injury or fire: DO NOT connect this water heater to a fuel type not In accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These units are not certified for any other type fuel, A WARNING] LP appliances should not be installed below -grade (for example, in a basement) if such installation is prohibited by federal, state and/or local laws, rules, regulations or customs. Temperature Time to Produce Serious Burn — 120' F. More than 5 minutes 125° F. 11/2 to 2 minutes 130° F. About 30 seconds 135' F. About 10 Seconds 140' F. Less than 5 seconds 145 F. Less than 3 seconds 150' F. About 1 seconds 155° F. About 1 second To meet commercial water use needs, the thermostat on this water heater is adjustable up to 180 °F. However, water tempera- tures over 125 °F can cause severe bums instantly or death from scalds. This is the preferred starting point for setting the control for supplying general purpose hot water. Safety and energy conservation are factors to be considered when setting the water temperature on the thermostat. The most energy efficient operation will result when the temperature setting is the lowest that satisfies the needs consistent with the applica- tion. A DANGER Ar6 ti� f h i Water temperature over 125 °F can cause severe burns Instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. See Instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are available, see manual. Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the thermometer. Af!r General Safety Precautions 2 The following chart details the relationship of water tem- perature and time with regard to scald injury and may be used as a guide in determining the safest water tempera- ture for your applications. lade coulesy of Shrines Hum rnstitut TIME / TEMPERATURE RELATIONSHIPS IN SCALDS The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat. To comply with safety regulations the thermostat was set at Its lowest setting before water heater was shipped from the factory. The illustration below Illustrates the thermostat and how to adjust the water temperature. To adjust the water temperature. Insert a small straight screwdriver into slotted screw in hobo in front of thermostat and turn whool to desired setting, Thermostat is ad• Justablo up to 180° F. CAUTION!! — Hotter water in- creases the risk of SCALDING! A DANGER tiion�ywell There is a Hot Water SCALD Potential if the thermostat is set too high. NOTE: When this water heater is supplying general purpose hot water requirements for use by individuals, a thermostatically con- trolled mixing valve for reducing point of use water temperature is recommended to reduce the risk of scald injury. Contact a licensed plumber or the local plumbing authority for further infor- mation. • - Introduction A WARNING Read and Review this entire Manual with special emphasis on the Draft Hood and Venting Sections (Page 4) and Operation Section (Pages 7 - 9) prior to any installation work LOCAL INSTALLATION REGULATIONS This water heater must be installed in accordance with these in- structions, local codes, utility company requirements and /or, in the absence of local codes, the latest edition of the National Fuel Gas Code, ANSi 2223.1 in the United States, or CGA /CAN B149 instai- tation Codes in Canada. LOCATION A. The water heater should be installed in a clean, dry location as close as practical to the gas vent or chimney. Long hot water lines should be insulated to conserve water and energy. The water heater and water lines should be protected from exposure to freez- ing temperatures, B. A gas fired water heater should not be installed in a space where liquids which give off flammable vapors are to be used or stored. Such liquids Include gasoline, LP gas (butane and propane), paint or adhesives and their thinners, solvents or removers, Because of natural air movement in a room or other enclosed space, flammable vapors can bo carried some distance from where their liquids are being used or stored, The open flame of the water heater's inter• mittent pilot or main burner can ignite these vapors causing an eooiosion or fire which may result in severe burns or death to those In rehge, as well as property darnage. For those reasons, Instal• lotion of a gas fired water heater in a garage Is not desirable, WARNiNG if a location In a garage is the only alternative, the gas water heater should bo Installed so that the open flame of the pilot and main burner aro no loss than 18 Inches above the garage floor, Tho water heater must be located or protected so it is not subject to physical damage by moving vehicles or area flooding. Raising the gas fined water heater will reduce BUT NOT eliminate the possibili- ty of lighting tho vapor of any flammable liquids which may be Improperly stored or accidentally spilled. C. All models aro certified for installation on combustible floors and In alcoves. The minimum side and top clearance to walls and cell. Ing for providing protection of combustible materials aro shown In the fable on page 11 of this manual and on the water heater's rating label, A front clearance of 18 inches (46 cm) should be pro• vidod for adequate Inspection and servicing, if the water heater must be installed on carpeting, place a metal or wood panel beneath water heater extending beyond its full width and depth at least 3 inches (7.6 cm) in all directions. If the water heater is installed in an alcove, the entire floor must be covered by the panel, A CAUTION' The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adja- cent to it or to lower floors of the structure. When such areas can- not be avoided, it is recommended that a suitable catch pan, ade- quately drained, be installed under the water heater. The pan MUST NOT restrict the flow of combustion air flow to bottom of water heater. 3 NOTE: Auxiliary catch pan installation MUST conform to the applicable local codes. D. RESTAURANTS —if the water heater is to be installed in a restau- rant or other location where the floor is frequently cleaned, it must be elevated to provide at least six inches (15 cm) of clearance from the floor to comply with NSF International recommendations. A factory-designed leg extension kit is available for this purpose from the distributor or store where the water heater was purchased. Ask for Leg Kit AS35450. E. COMBUSTION & VENTILATION AIR —Proper operation of the water heater requires air for combustion and ventilation. If the water heater is installed in a building of conventional frame, ma- sonry or metal construction, and there are no other appliances installed that require an air supply, infiltration air is normally ad- equate for proper combustion and ventilation, and an outside air supply for the water heater may not be required. However, if the water heater is installed in a confined space, or the building is of 0 6 unusually tight construction, then an outside air supply must be provided. Provisions for Combustion and Ventilation air must cos• ply with the applicable codes and standards as defined in the Local Installation Regulations section on page 3. FOR INSTALLATIONS IN THE UNITED STATES: If the water heater is to be installed In a confined space, defined as one having a volume of less that 50 cubic feet (1.4 cu, meters) per 1000 Btu /h of the total input of all appliances within that space, an air supply must be provided. The air must be supplied through two permanent openings of equal area, one of which is to be located approximately 12 Inches (30cm) above the floor and the other of which is to bo located approximately 12 inches (30cm) below the calling, The minimum not free area of each opening must be not less than ono square Inch per 1000 Btu/h of the total Input of all the appliances In the enclosure or structure, if each of the openings communicates with other uncon•linod areas Inside the structure, If the required air Is to be supplied directly from outdoors (or a freely ventilated attic or crawl space), or through vortical ducts, there must be Iwo openings Located as specified above, and each must have a minimum not free area of not loss than ono square Inch (6.6 sq, cm) per 4,000 Btu /h of the total input rating of all ap• pllances in tho en•closuro. If horizontal ducts aro used to communicate with the outdoors, however, each opening must have a minimum net free area of not Tess than one square inch (6,5 sq. cm) per 2000 Btu /h of the total input rating of all appliances in the en-closure, NOTE: if the openings are to be covered with a protective screen or grill, the net free area of the covering material must be used In determining the size of the openings mentioned above. Protective screening for the openings MUST NOT be smaller than inch (.84 cm) mesh to resist clogging by lint or other debris. For additional information regarding combustion and ventilation air supply requirements, refer to the latest edition of the Amer'. can National Standard / National Fuel Gas Code, ANSI Z223.1 FOR INSTALLATIONS IN CANADA: While the requirements for U.S. installations outlined above are generally true in Canada, precise requirements for combustion and ventilation air supplies are detailed in the CAN /CGA B149 In- stallation Codes; under "Venting Systems and Air Supply for Ap- pliances". To ensure that the water heater is properly installed, those requirements must be followed. Introduction Largo exhaust fans can lower the air pressure inside a building or room and interfere with proper venting and operation. Com- mercial kitchens or other locations that must maintain a high flow of exhaust air should have the water heater Installed in a sepa- rate room with combustion and ventilation air supplied directly from outside as described above. F. CORROSIVE ATMOSPHERES —• The heater should not be in- stalled near an air supply containing halogenated hydrocarbons, For example, the air in beauty shops, dry cleaning establishments, ,A WARNING The manufacturer's warranty does not cover any damage or defect caused by installation, or attachment, or use of any special attachment such ae energy saving devices (other than those authorized by the manufacturer) Into onto, or in conjunction with the water heater. The use of such unauthorized devices may shorten the life of the water heater and may endanger life and property. The manufacturer disclaims any responsibility for such Ions or injury resulting from the use of such unauthorized devices. 1. INSPECT SHIPMENT —• for possible damage, The manufacturer's responsibility cot,ses upon delivery of goods to the carrier in good condition. Any claims for darrr 4, shortage In shipments, or non delivery must be filed immediately against carrier by consignee. 2. DRAFT HOOD — The combination draft hood • flue damper as. sombly designed for and shipped with this water hoator must be installed, without alteration, directly on the flue outlet collar, DO NOT substitute any other size or typo of draft hood, Before proceeding with installation, verify that the part number on the draft hood • (luo damper assembly matches that called for on label near connector, if not, see your distributor or the store from whore tho water hoator was purchased, A.) Place the draft hood • flue damper assembly on the flue outlet of the water heater with the drive motor to the loft front, Rotate as necessary to position where the plug on the and of the wire har• noss can freely engage In the receptacle of the drive motor, 3r1f angih Damper Damper Mounting Mounting &row Screw Add4ons1 wows Weed at 90a A illiWvoto or Ddmp(ir @A6@ Figure 3. — Installing Damper / Draft Hood Assembly Insert Polarized Plug Into re• ceptacle on Drive Motor after Damper/ Draft Hood Assem. bly is secured to water heater. Note: Damper MUST be in open position when water heater main burner is operating 4 photo processing labs, and storage areas for liquid and powdered bleaches or swim pool chemicals often contain such hydrocar- bons. The air there may be safe to breathe, but when it passes through a gas flame, corrosive elements are released that will shorten the life of any gas burning appliance. Propellants from common spray cans or gas Teaks from refrigeration equipment are highly corrosive after passing through a flame. The limited warranty is voided when failure of water heater is due to a corro- sive atmosphere. (Reference Is made to the limited warranty for complete terms and conditions.) Installation_ B.) Mark a spot on top pan through the hole in support bracket at the rear of the drive motor, (Refer to Figure 3.) C.) Remove the draft hood • flue damper assembly and drill a hole through the spot for securing it with sheet metal screw, D.) Reinstall the draft hood • flue damper assembly and secure it with a sheet metal screw through the support bracket, Also install three (3) 318 "(.95 cm) maximum length self drilling screws (supplied with Damper Assembly) Into holes located around the base of Damper Assembly. (Refer to Figure 3,) E.) Electrical connections to the drive motor are made with a plug that is polarized to insure correct insertion, The drive motor re• coptaclo Is external to the casing for easy access. (Refer to Fig. ure 3,) 3, VENTING —The responsibility for providing a vont of adequate ca• paclty and in good usable condition is that of the installing contrac• tor. There Is a limit to the Btulh capacity of any given vent or chim• noy style and height. For Installations In the United States, copacl• ty tables aro printed In Appendix "G" of the National Fuel Gas Code (ANSI Z223.1), For Installations In Canada, this information is con. tatnod In Appendix B of CAN!CGA B•149 Installation Codes As an alternate method for sizing a vont connected to more than ono appliance, the effective area of the vont shall bo not loss than the area of the largest vont connector plus 50% of the areas of addl• tional draft hood outlets, Any horizontal run of vent connector connecting the draft hood to the gas vent or chimney, must have an upward slope of at least t/4" per foot of length. Single wall vent connectors must be at least 6" from adjacent unprotected combustible surfaces. Joints of vent con• noctors should be securely fastened by sheet metal screws or other approved method, Provide support for vent, or vent connectors to keep weight oft draft hood. 4, GAS SERVICE — The Inlet gas pressure to the water heater must not exceed 10.5" w.c. (2.6 kPa) for Natural gas and 13,0" w.c. (3.2 kPa) for L.P. gas. For purposes of input adjustment, the minimum inlet as pressure (with main burner on) is shown on the rating plate. If high or low gas pressure is present, contact the gas company for correction. The gas line should be of adequate size to prevent undue pressure drop. Sizing based upon Table 1 (on pg. 6) is recommended. No additional allowance is necessary for an ordinary number of fit- tings. A ground joint union and manual shutoff valve should be installed in the gas line near the water heater so that the burner assembly may be easily removed. The shut-off valve must be readily ac- cessible for turning on or off. See Fig. 4 or 5 on page 5. ig 3� u.:42 To Oas Supply Manual Gas Shut•01l Thermostat Ground Joint Union Storage Tank Sediment Trap Cap Gas &vo Figure 4. — Typical Gravity Circulating System To Gas Supply Manual Gas Shul•OIf *..,,� Thermostat Ground Joint Union Sediment Trap Cap -- -e Recircutalor Temperature & Pressure Relief Valve Air Gap 6' Gas Valve Cold Shut.Oii Inlet Valve Recirculation Loop Installation / Hot Outlet i Temperature & Pr000uro Relief Valve (See Local Code) 5 Discharge Pipe to Suitable Open Drain Temperature & Pressure Relief Valve (See local Code) A A/ Recirculation loop Check Valve NOTES: 1,) Hostor's Outlet Piping must have Air Gap 8' upward slope, otherwise use Circulator 2,) II Vertical Tank Is used, follow same lay. Discharge Pipe to Suitable Open Drain out Check Valve Discharge Line to Suitable Open Drain Temperature & Pressure Relief Valve (See Local Code) Optional Return Outlet Check Valve Cold Water Inlet Hot Outlet Shut•OIt Valve Circulator' ' Circulator may be wired to run continuously without the Control Figure 5. -- Typical Forced Circulation Tank System with Factory Supplied Jacketed & Insulated Storage Tanks. Manifolds Nominal Iron Pipe Size, Inches Internal Diameter Inches _ Length of Pipe, Feet 10 20 30 40 60 60 70 80 !0 100 125 160 175 200 1/2 .622 132 92 73 63 56 50 46 43 40 38 34 3t 28 28 3/4 .824 278 190 152 130 115 105 96 90 84 79 72 64 59 55 1 1.049 520 350 285 245 215 195 180 170 160 150 130 120 110 100 11/4 1.380 1,050 730 590 500 440 400 370 350 320 305 275 250 225 210 11/2 1.610 1,600 1,100 890 760 670 610 560 530 490 460 410 380 350 320 2 2.067 3,050 2,100 1,650 1,460 1,270 1,150 1,050 990 930 870 780 710 650 610 21/2 2.469 4,800 8,500 3,300 5,900 2,700 4,700 2,300 4,100 2,000 3,600 1,850 3,250 1,700 3,000 1,600 2,800 1,500 2,600 1,400 2,500 1,250 2,200 1130 2,000 1,050 1,850 980 1,700 3 3.088 4 4.026 17,500 12.000 9.700 8.300 7.400 6.800 6.200 5.800 5.400 5.100 4.500 4.100 3.800 3.500 A sediment trap must be installed at the bottom of the gas line, See Fig. 4 or 5 on page 5. The pipe compound used should be resistant to the action of liq- uefied petroleum gases. LEAK TESTING — The water heater and its gas connections MUST be leak tested at normal operating pressure before it is placed in operation. Turn ON the manual gas shutoff valve near the water heater. Use a soapy water solution to test for gas leaks at all connections and fittings. Bubbles indicate a gas leak that must be corrected. The water heater factory connections to the gas valve should also be leak tested after placing the water heater in operation. 1 A WARNING 1 NEVER use open flame to test for gas leaks, as bodily injury or property damage could result PRESSURE TESTING THE GAS SUPPLY SYSTEM —• The water heater and its manual gas shut-off valve MUST be disconnected from the gas supply piping system during any high pressure test- ing of that system at pressures in excess of 1/2 psi (14" w,c. /3,5 kPa), The water heater MUST be Isolated from the gas piping system by closing the manual gas shutoff valve during any pressure test- ing of the gas supply piping at pressures equal to or less than 1/2 psi (14" w,c. / 3,6 kPa). 6. RELIEF VALVE — A new factory installed combination pressure and temperature relief valve, complying with the Standard for Flo- lief Valves and Automatic Gas Shutoff Devices for Hot Water Sup- ply Systems, ANSi Z21,22, or Standard CAN1.4.4, Temperature, Pressure, Temperature and Pressure Relief Valves and Vacuum Relief Valves Is provided with the water heater, No valve is to be placed between tho relief valve and the water heater, For a cir- culatirlg tank Installation, the separate storage tank(s) must have similar protection. The pressure rating of the relief valve must not exceed 160 psi (160 psi for ASME models), the maximum working pressure as marked on front of the water heater. The Btu /h rating of the relief valve must equal or exceed the Bluth Input of the water heater as marked on Its rating plate. Connect the outlet of the relief valve to a suitable open drain, The discharge lino must pitch downward from the valve to allow com• plete draining (by gravity) of the relief valve and discharge line, and be no smaller than the outlet of the valve, The end of the discharge line should not be threaded or concealed and should be protect• ed from freezing, No valve of any type, restriction or reducer cou• piing should be installed in the discharge line, Local codes shall govern the installation of relief valves. Installation 6. WATER CONNECTIONS — This water heater may be connect- ed individually, in multiples with others, or with an external hot water storage tank. Inlet water connections are made to the lower nipple and outlet water connections are made to the upper nipple or, if desired on models so equipped, the optional top connections may be utilized. An outlet tube is provided with some models. When using the side connections on those models, install the tube in the upper con_ nection and rotate the nipple so that the indicator mark is located at the top. Some models are provided with inlet and outlet tubes, When using the side connections on these models. install one tube in the upper connection and one in the lower connection and rotate the nipples so their indicator marks are located at the top, Cap or plug unused connections. Use only clean, new galvanized steel, copper or approved plastic pipe for water connections. Local codes or regulations shall govern the exact type of material to be used, the installation of unions on the inlet and outlet water lines and a shut-off valve in at least the cold water inlet line Is mom- mended, so the water heater may be easily disconnected for ser• vicing. Dielectric unions are not required for protection of water heater. When this water heater Is supplying general purpose hot water requirements for use by individuals, a thermostatically controlled mixing valve is recommended to reduce the risk of scald Injury. Contact a licensed plumber or the local plumbing authority for fur• ther information. Thermometer(s) should be Installed so that they indicate the tom• mature of the water at or near the outlet of the water heater and storage lank(s) if provided, Soo Fig, 4 or 5 on page 6. II the water heater is installed in a closed water supply system, such as ono having a back•flow provontor In tho cold water sup• ply lino, moans shall be provided to control thermal expansion, Contact the water supplier or local plumbing inspector on how to control this, II a recirculation lino is installed, the return connection should be made to a loo close to the Inlet connection on the water heater. A chock valve should always be installed In the recirculation lino to prevent cold water from entering, Factory designed Equa•Flow Manifolds, and Jacketed, Insulated Storage Tanks are available. 7. WiRING — A polarized 120V 60/60 Hz power supply, with suit• able disconnect moans, must be connected to the black and white leads provided. The current is approximately 0,3 Amps, The water heater, when installed, must be electrically grounded In accor• dance with local codes, or, In the absence of local codes, with the National Electrical Code, ANSI /NFPA 70In the United Stales: or CSA C22,1 Electrical Code, in Canada. Refer to Fig, 9 or 10 on back cover of this manual for water heater internal wiring dia• grams. TABLE 1 Maximum Capacity of Pipe In Cubic Feet of Gas per Hour for Gas Pressures of 0.5 ppslg or Leas and a Pressure Drop of 0.3 Inch Water Column Based on a 0.60 Specific Gravity Natural Gas; If 1.5 Specific Gravity L.P. Gas Is used, multiply capacity by 0,63 Operation Before operating thls water heater, be sure to read and follow the instructions on the label pictured below and all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in unsafe operation of the water heater resulting in property damage, bodily injury, or death. Should you have any problems reading or following the instructions In this manual, STOP, and get help from a qualified person. I LIGHTING PROCEDURE • Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat. NOTE: The Gas Valve supplied with this water heater may vary from the one pictured on the label below, but the Lighting Instructions are the same for all types of valves supplied with thls model water heater, FOR YOUR SAFE1Y READ BEFORE OPERATING WARNING: If you do not fOlk W these instructions exactly, a fire or explosion may result causing p damage, personal injury or loss of life A.This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand, B, BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to Tight any appliance • Do not touch any electrical switch; do not use any phone in your building, • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's 1. STOPI READ THE SAFETY INFORMATION ABOVE ON THIS LABEL. 2. USING A SLOTTED SCREW DRIVER — INSERT INTO TEMPERATURE ADJUSTMENT OPEN. ING. TURN SCREW CLOCKWISE TO THE LOWEST SETTING GAS VALVE OPERATING NSInueflONS TEI4PERA1URE ADJUSTMENT SCREW THERMOSTAT 3. TURN OFF ALL ELECTRIC POWER TO THE APPLIANCE, 4. THIS APPLIANCE 15 EQUIPPED WITH AN IGNITION DEVICE WHICH AUTOMATICALLY LIGHTS THE PILOT, DO NOT TRY TO LIGHT THE PILOT BY HAND. 7 • If you cannot reach your gas supplier, call the fire department. C .Use only your hand to turn the gas control knob. Never use tools. If the knob will not turn by hand, don't try to repair it, call a qualified service technician. Force or attempt to repair may result in a fire or explosion. D ,Do not use this appliance If any part has been under water. Immediately call a qualified ser• vice technician to Inspect the appliance and to replace any part of the control system and any gas control which has been under water, 5. TURN THE "GAS COCK KNOB" CLOCKWISE TO "OFF." 6. WAIT FIVE (8) MINUTES TO CLEAR OUT ANY GAS, IF YOU THEN SMELL GAS, STOPI FOLLOW "B" IN THE SAFETY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO NEXT STEP. 7. TURN "GAS COCK KNOB" COUNTER. CLOCKWISE t ` TO "ON ". 8. TURN ON ALL ELECTRIC POWER TO THE APPLIANCE, 8, SET THERMOSTAT TO DESIRED SETTING 10. IF THE APPLIANCE WILL NOT OPERATE, FOLLOW THE INSTRUCTIONS "TO TURN OFF GAS TO APPLIANCE" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLIER, 1111111111111111111111 TC1 TURN OFF GAS TOAPPLIANCE 1. SET THE THERMOSTAT TO LOWEST SETTING. 1. TURN THE "GAS COCK KNOB" CLOCKWISE i 2. TURN OFF ALL ELECTRIC POWER TO THE TO "OFF ". APPLIANCE IF SERVICE IS TO BE PERFORMED. A. Do turn off manual gas shut -off valve if water heater has been sub- jected to over heating, fire, flood, physical damage or if gas supply fails to shut off. 8. Do Not turn on water heater unless it is filled with water. C. Do Not turn on water heater if cold water supply shut-off valve is closed. D. Do Not store or use gasoline or other flammable vapors and liq- ulds, such as adhesives or paint thinner, in vicinity of this or any other appliance. If such flammables must be used, open doors and windows for ventilation, and all gas burning appliances in vicinity should be shut off, including their pilot lights, to avoid vapors ignit- ing, NOTE: Flammable vapors may be drawn by air currents from surrounding areas to the water heater. 2. TEMPERATURE SETTINGS The thermostat is adjusted to its lowest temperature position when shipped from the factory, To meet commercial water uso needs, it Is idjustabte up to 180°F (82 °C), However, water temperatures over 125F (52°C) can cause severe burns Instantly or death from scalds. This Is tho pre. !erred starling point for sottli Ito control for supplying general purpose hot water. Safely and energy conservation aro factors to be considered when selling the water temperature on the thermostat, Tho most onor- gy efficient operation will result when the temperature selling is the lowest that satisfies the needs consistent with tho applica• lion, A DANGER To adjust the water temperature, insert a small straight screwdriver into slotted screw in hole In front of thermostat and turn wheel to desired setting. Thermostat is ad• justablo up to 180° F (82 °C). CAUTION!! -- Hotter water In• creases the risk of SCALDING! There is a hot water SCALD POTENTIAL If the thermostat is set too high. Hanerwell ,Figure 8. —Thermostat adjustment Operation SAFETY PRECAUTIONS 8 E. Do not allow combustible materials such as newspaper, rags or mops to accumulate near water heater. F. If there is any difficulty in understanding or following the OPERA- TION or MAINTENANCE instructions, it is recommended that a qualified person or serviceman perform the work. A CAUTION Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or mono). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet be opened for sever• al minutes at the kitchen sink before using any electrical appli• ance connected to the hot water system. If hydrogen is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow, Do not smoke or use an open flame near the faucet at the time it Is open. rA WARNING When this water heater Is supplying general purpose hot water requirements for Individuals, a thermostatically controlled mixing valve for reducing point of use water temperature Is recommend- ed. Contact a licensed plumber or the local plumbing authority for further Information. Outlet water temperature will vary during normal operating cy• dos. Reliable temperature readings should be takon shortly after main burner cycles off during a period online or no uso, 3, GAS MANIFOLD PRESSURE—With the gas valve supplied with this water heater, main burner ignition occurs at a low or stop manifold pressure, which will then automatically build up to its normal operating level . Tho rated operating manifold pressure Is listed on the water heater rating plate, For purposes of input adjustment, the minimum inlet gas prossuro(wlth main burner an) Is also shown on the rating plate. A 1/8" NPT lapping is provided on the outlet side of the gas valve for connecting a manometer to check this pressure, II necessary, adjust the pressure to the prop. or value by turning regulator adjustment screw clockwise to in. crease pressure, or counterclockwise to decrease pressure. 4, CHECK INPUT — Consult the local Gas Company to determine the heating value of the gas supplied. Check Input by clocking gas meter with all other gas appliances turned off. Use the following formula: INPUT (btu /h) : (3,800) x (Heating Value) x (Number of Cubic Feet Timed) Seconds Clocked IA WARNING DO NOT exceed Input shown on the water heater's rating plate) To insure accuracy for rating, clock enough cubic feet of gas so that the clocked time is at least 60 seconds. " Operation Small adjustments can be made by varying the manifold pressure 7. EMERGENCY SHUTDOWN — from the designated settings mentioned above, 5. INTERMITTENT PILOT FLAME ADJUSTMENT — No adjustment is required with normal inlet gas pressures. The pilot flame ad• justment valve is pre-set, and does not normally require re-ad. justment. 8. HIGH ALTITUDE •-- Ratings of gas appliances are based on in• stallation and operation at sea level up to elevations of 2000 feet. Factory prepared high altitude models are available and are specif• lolly rated for installations at elevations up to 5000 feet, Refer to rating plate on front of water heater for model number and alti• tude specifications. Properly maintained, this water heater will provide years of depend• able, trouble free service, It is strongly suggested that a regular rou• tine maintenance program be established and followed by the owner, It Is further recommended that a periodic Inspection of the thermo• slat, burner, relief valve, Internal Noway, draft hood / damper as• nobly and venting system should be made by service technicians qualified in gas appliance repair. 1, ROUTINE PREVENTIVE MAINTENANCE ._..... Maintenance A, BURNERS — Visually inspect the main burner flame and the pilot flame at least every three months. Refer to Figures 7 and 8 for Figure 7. — Pilot Flame Pattern { t Figure 8. — Pilot & Main Sumer Flame Pattern 9 A WARNING Should overheating occur or the gas supply fall to shut off, turn off the manual gas control valve to the appliance. A WARNING DO NOT use this appliance If any part has been under water. Immediately call a qualified service technician to inspect the appli- ance and to replace any part of the control system and any gas control which has been under water. If the water heater has been subjected to fire or physical damage, turn off gas at the manual gas control (shut•olf) valve. Do not op• orate the water heater again until it has been checked out by a qualified service technician, r- CAUTION AMINFIIR normal dF"p +w flame pattern, Fallen scale can usually be dislodged from the tops of the burners with a thin rod, then vacuumed or brushed from the bottom of the burner box, If a more thorough cleaning is doomed necessary to restore a normal flame pattern, the burner tray assembly should bo removed and the burners cleaned Indi• viduelly. For your safety, removal and cleaning of burner tray end individual bumen should be performed ONLY by a qualified service techni- cian, al it Involves disconnection of gas piping and leak testing, TO REMOVE BURNER TRAY: 1, Turn off manual gas shut•ofl valve, 2. Disconnect gas pipe union and wiring to gas valve. 3, Remove retaining screw from burner tray rail on side opposite gas valve. 4, Slide burner tray assembly out. When reinstalling the burner tray assembly, make certain it Is pushed in all the way against the stop attached to bottom pan, Then reinstall the retaining screw. 5, Reconnect gas pipe union and wiring to gas valve, turn on man. ual gas shutoff valve and test for gas leak, B. VENTING SYSTEM — Inspect venting system at least yearly to make certain the passageways are free and unobstructed, and that the vent connectors from the water heater's draft hood to the chimney ate properly positioned and securely attached. Remove any obstructions in vent connector or chimney and replace any corroded through vent connectors. C. CONTROLS — The manifold pressure and controls should be checked at least yearly by a qualified service technician. A CAUTION Maintenance 1. This water heater is equipped with a combination thermo- stat/temperature limiting device (11CO) that should be checked annually by qualified service personnel. Label all wires prior to disconnection when servicing controls, Wiring errors can cause improper and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING! 2. The Temperature and Pressure Relief Valve must be free to operate properly. Check (at least once a year) by lifting the handle fully and allowing several gallons of water to flush through the discharge line. Make certain the discharged water is directed to a suitable drain, Before manually operating the relief valve, make certain no one will be exposed to the danger of coming In contact with the hot water released by this valve, The water may be hot enough to cre- ate a SCALD hazard. The water released should be directed to a suitable drain to prevent injury or damage. NOTE: if the temperature and pressure relief valve on the water heater discharges periodically, this may be due to ther• mai expansion In a "closed" water system, Contact the water oupplier or local plumbing Inspector on how to correct this, DO NOT plug the relief valve outlet, D. TANK— Good maintenance requires that the tank bo cleaned of deposits, Unless the water supply is soft (0 to 6 grains hardness), scale or lime deposits will accumulate in the tank, Hard water scale is deposited at an increasingly high rate in proportion to in• creased water temperature. Accumulation of these deposits may reduce efficiency, and shorten the life of the water heater, A well maintained water softener will keep the inside of the tank free of damaging scale deposits. Any new installation should have a tank inspection program set up initially for frequent inspection, The first Inspection should be within a six month period. Once the scaling tendencies have been established, the Inspection program can be modified to suit the water conditions. Cleaning should be performed if the scale has accuoueated above the drain valve opening. Maintenance Notes 1 0 A wet-dry shop vac. with a nozzle fashioned from 1" and /or 3/4" polyethylene pipe makes a good tool for scraping and removing scale. TO CLEAN OR INSPECT TANK: 1. Shut off gas valve and drain tank, 2. Remove tank clean-out cover on jacket and with pocket knife cut and remove a circular plug of insulation the full size of jack- et opening, 3. Loosen nut on seal plate assembly enough to twist yoke side- ways. Hold assembly securely and push inward, then remove from tank, 4, Remove as much built-up scale from flue tubes and tank bat- tom as practical, Do not attempt to clean so thoroughly that the tool used damages the glass lining, 5. Clean the seal plate and install a new gasket. Wipe clean the interior surface of the lank that contacts the gasket, Reinstall the seal plate and tighten in position. Fill tank with water and check for leaks. If no leaks are found, install insulation plug and clean-out cover on jacket and relight the water heater, II chemical lime dissolving cleaners aro preferred, cautiously fol. low the instructions supplied with the cleaner, DO NOT use a murk atic or hydrochloric acid (HCI) base cleaner. 2, ANODE INSPECTION — Tho water supply in certain areas con• talns very aggressive elements, In those areas, periodic Inepoc• lion of the anode Is recommended to determine If replacement is necessary, The anode(s) supplied In this water heater Is slowly consumed , thereby eliminating or minimizing corrosion and pro. !acting the glass Tined tank. The anode(s) should be replaced when more than 8 Inches (15 cm) of core wire is exposed at el. ther end. 3. SEASONAL OPERATION — iI the water healer is to remain idle for an extended period (80 days or more) the heater should be turned off, The water heater and piping should be drained it they might be eubjected to freezing temperatures. It is recommended that the water heater's operation Is thoroughly checked (by a qual. (tied service technician) before it is placed back In service. NOTE: Refer to Hydrogen Gas caution notation on page 8, • The following Gaskets are required for Normal Maintenance for all Models: SP5886 Tank Handhole Sealplate Gasket Replacement Parts 1. Should you have any questions about your new water heater, or if It requires adjustment, repair, or routine maintenance, it is sug. Basted that you first contact your Installer, plumbing contractor or previously agreed upon aervice agency. In the event that fhe firm has moved, or is unavailable, refer to the telephone direc• tory commercial listings or local utility for qualified service as alatance, All other Parts can be ordered by providing the following Information: 1. Description of Part(s), such as: Main Gas Valve Pilot Burner Main Burner Thermostat Damper / Draft Hood Assembly Anode Rod Or other parts as required. 2. Quantity of each part required, 3, Complete models number and name of the water heater. 4. Serial Number of water heater, 5. Specify Type of Gas. 6. Address Parts Orders to your distributor or dealer, --How to Obtain Service Assistance When contacting the manufacturer, the following information should be made available: 2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturer's National Service De• pariment at one of the following address: In The U.S.A.: Rheem Manufacturing Co., Water Heater Division 2600 Gunter Park Drive Montgomery, Alabama 36109.1413 Phone: 1.800.432.8373. In CANADA: Rheem Canada, Ltd, / Lte P.O, Box 2846 Hamilton, ON L8N 3P3 Phone: 1.800.268.6966. 11 1. Model and serial numbers of the water heater as shown on the rating plate attached to the Jacket of the healer. 2. Address where water heater Is located and can be seen. 3, Name and address of Installer and any service agency who per• formed service on the water heater. 4. Date of original installation and dates any service work was per formed. S. Details of the problem as you can best describe them. 6. List of people, with dates, who have been contacted regarding your problem. vts "Systb n Sentinel" Diagnostic. System The "System Sentinel" Diagnostic system on this water heater provides the user or service technician with a visual representation of the operational status of the various sections of the water heater's control system. A quick glance at the System Sentinel panel on the front of the heater will give an indication of where to begin trouble shooting of a non operational heater. The LED's (light emitting diodes) on the panel are arranged from top to bottom based on their function in the normal sequence of operation, and their function is explained as follows: T. 0 0 0 0 0 SYSTEM SEMI POWER POWER When illuminated, this green LED indicates that 120VAC power is being supplied to the heater, the On /OFF switch is luns• tioning and the 24V transformer is functioning properly. ( Refer to Section 1 of Troubleshooting Guide) THERMOSTAT PILOT VALVE ECO MAIN VALV MAiN VALVE When Illuminated, this red LED indicates that the Ignition Con. trot Module is supplying 24 VAC power to the MV (Main Valve) terminal on the Gas Control Valve. (Refer to Section 6 of Troubleshooting Guide) 12 THERMOSTAT When illuminated, this red LED Indicates that the they mostat is functioning(calting for heat) and 24VAC power Is being supplied to the Damper Assembly. (Refer to Section 2 of Troubleshooting Guide) IGNITION Whon Illuminated, this rod LED Indicates that tho Damper Assembly Is opened and 24 VAC power is being supplied to the ignition Control Modulo, and the Ignition sequence has begun. (Refer to Section 3 of Troubleshooting Guido) PILOT VALVE When illuminated, this rod LED indicates that the ig• nition Control Modulo is supplying 24 VAC power to the ECO (Energy Cut Off device), or High Limit. (Refer to Section 4 of Troubleshooting Guide) ECO When illuminated, this red LED indicates that the ECO (Energy Cut 011 device), or High Limil is closed, and 24 VAC power Is being supplied to the PV (Pilot Valve) terminal on the Gas Control Valve, (Refer to Section 5 of Troubleshooting Guide) 0 .,.. "System koentinel" Troubleshootl1 rg Guide Section 1... the "POWER" LED NO Is the "ON/OFF" Switch In the "ON" position? N Is 120 VAC power present at the branch_circult.connections to Black wire of the switch and White wire of the transformer ? is 120 VAC power present between the Black and White wires to the transformer ? Is 24 VAC power present between the Yellow and Gray wires from the trans- former ? The System Sentinel Panel is defec- tive and must be replaced. NO Turn switch to ON position. Is the Power LED now illuminated? Is the "POWER" LED Illuminated? NO Check circuit breaker or fuse and field connection of branch circuit wiring to loads of switch. Repair or replace as required. is "POWER" LED now 111u- minted? • Replace Switch, then verify that power Is present. Is "POWER" LED now Illuminated? Replace Transformer, then verify that power is present. Is "POWER" LED now illuminated? NO 13 YES (YES Power Is being supplied to the heater, the ON /OFF Switch Is functioning, and the 24V AC Transformer is functioning YES YF8 1_ CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! "System Sentinel" Troubleshooting Guide 2... the "THERMOSTAT" LED Is the 'THERMOSTAT" LED Illuminated? Ensuro that power is being supplied to the water heater. Refer to "Section 1...the POWER LED" in this Troubleshooting Guide, and correct if necessary. Is the 'THERMOSTAT LED" now illuminated Is Thermostat set at a tempera- ture higher than the water tem- perature in tank? is 24 VAC power present at YeN low Wire Terminal Inside Thor• mostat? Is 24 VAC power present at Slue Wire Terminal Inside Theo mostet? Thermostat Is defective or out of calibration and must be . _ .. replaced. Adjust Thermostat to a higher setting. Is Thermostat LED now I lluminated? Ensure that power Is being supplied to the water heater. Refer to "Section 1...the POWER LED" In this Troubleshooting Guide, and correct If necessary. le the "THERMOSTAT LED" now Illuminated YES) Thermostat Is calling for heat, and 24 VAC power is being supplied to the Damper Assembly A CAUTION Label all wires prior to disconnection when servicing controls. Wiring emars can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 14 "System „entinel" Troubleshoot, ig Guide Section 3... the "IGNITION" LED ---L Is the "IGNITION" LED Illuminated? j ---- -� Did the Damper Assembly ( YES } -41- fully open? Check Damper for obstruc- tions- remove if necessary. Did Damper fully open? Remove Damper Drivel D Motor cover; is the green "CALL FOR HEAT" LED Illuminated? NO Refer to Troubleshooting Guide, Section 2.,.the "THER- MOSTAT' LED to determine If Thermostat le operable. Repair or replace If required, is the green "ION GAS PWR" LED Illuminated? —(yEs)--a- Is 24 VAC power present between the Blue and Gray wires In the Polarized Plug at Damper Assembly? Is Spark Ignitor operating? (Can sparking be heard ?) N Y YES The System Sentinel Panel Is defective and must be replaced, Is 24 VAC present between the Gray ground wire and the Red 24 V wire connected to the ignition Control Module? 15 1. Remove Ignition Coble and chock for good continuity, replace If necessary, 2. Chock Ignitor Electrode gap for proper spacing (1/8" to 5132 "). Correct If necessary. 3. Examine Ceramic Insulator on Pilot Assem- bly for cracks. Replace if cracks are evident. If all of tho above components check okay, replace Ignition Control Module. Ignition Control Module le defec- tive and must be replaced, The Thermostat has called for heat, the Damper Assembly has fully opened, and 24 VAC power Is being supplied to the ignition Con- trol Module and the ignition sequence will begin. Check continuity of Red and Gray wires between Damper Assembly and Ignition Con- trol Module. to continuity „ gam " ? laamik■ 11. NO Repair or replace the Wiring Har- ness V Damper Assembly is defective and must be replaced. The water heater may still be used until a replacement Damper Assembly can be installed by following these steps; Tum off power to the water heater at the main power switch located on the side of the control enclosure. Order a replacement Damper Assembly. With power still off, remove Damper Drive Motor cover and move the Service Switch located to the right of the the motor from the "NORMAL" position to the "SERVICE" position. Using a ;tarn dard flat screwdriver, rotate the slotted white knob, located below the motor, counterclockwise until the damper blade Is in the open (fully vertical) position. Replace cover and tum power on at the main power switch located on the side of the control enclosure. The heater should now attempt its firing sequence. A CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 1 1 g Is the Spark Ignitor operating? (Can sparking be heard ?) 1, Remove Ignition Cable and check for good cons). nutty, replace If necessary. 2. Check Ignitor Electrode gap for proper spacing (1/8" to 6t32 "). Correct if necessary. 3. Examine Ceramic Insulator on Pilot Assembly for cracks. Replace If cracks are evident. Is 24 VAC present between the Brown wire on "PV" Terminal and Gray Ground wire on Ignition Control Module? NO Ignition Control Module is inoperable and must be rePlaced. L Ist_IfIGNMON" LED Illuminated? Refer to Section 3.,,the "IGNI'I1ON" LED In the Troubleshooting Guide The System Sentinel Panel Is defective and must be replaced. "System Sentinel" Troubleshotting Guide Section 4... the "PILOT VALVE" LED NO Is the "PILOT VALVE" LED Illuminated? { YES � '� ----is the Pilot Flame burning? (YES 0 NO Is the "ECO" LED Illuminated? 1 Check continuity of Brown wire between ECO Device (Inside of Theo mostat), and "PV" Terminal on Gas Control Valve, Repair or replace wire as needed to restore power to "PV" Tenn!• nal on gas valve, NO Refer to Section 6...the "ECO" LED In the Troubleshooting Guide YES YES Is 24 VAC present between the Brown wire on "PV" Terminal and White wire on "PV/MV" Terminal on the Gas Control Valve? G as Control Valve is Inop. arable and must be replaced The Ignition Control Module is in the ignition sequence, and is pro- viding 24 VAC power to the ECO (Energy Cut -Off Device) inside of the Thermostat A CAUTION Label all wires prior to disconnection when servicing controls, Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 16 4 s �• "System Sentinel" Troubleshooting Guide Section 5... the "ECO" LED ECO Is "open ". Allow tank to cool, and reset, If ECO again trips, the Thermostat/High limit Is defective. Replace as required. Is "ECO LED now illuminated? Is the Spark ignitor operating? (Can /parking be heard ?) 0 Is the Pilot Flame burning? NO Refer to Section 3..,the "IGNITION" LED; and Section 4,,,the "PILOT VALVE "LED of Trou- bleshooting Guide. Repair or replace compo- nents as required. Section 6... the "MAIN VALVE" LED Y Ignition Control Module is inoperative and must be replaced. Is the "ECO" LED Illuminated? YES _4 The System Sentinel Panel Is defective and must be replaced. m 0 is the Pilot Flame burning? Is tho "MAIN VALVE" LED Illuminated? NO j s Main Burner on? Is 24 VAC present between Blue wire on "MV Terminal and White wire on "MV/PV" terminal on the Ignition Control Module? Is 24 VAC present between Blue wire on "MV Terminal and White wire on "MV /PV " terminal on gas valve? NO The ECO (Energy Cut -Off device) is not tripped (open) and power is being supplied to the "PV" term!. nal on the Gas Control Valve. The Ignition Control Modulo Is pro- viding 24 VAC between the "MV" and "MV/PV" terminals on Gas Control Valve, and Main Burner should be operating The System Sentinel Panel is defective and must be replaced. Main Gas Valve is Inoperative and must be replaced. Check Continuity of Blue and White wires between Ignition Control Module and Gas Control Valve. Repair or replace as required to restore power to gas valve, I A CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. VERIFY PROP- ER OPERATION AFTER SERVICING! 17 W"ing and Schematic Diwjrams A lOOMON cannot Mffli OW, WAN V 41 / 4■ V CAW iiiw 120V SL (2 *MME TRANSFORMER SwItCH 1 11 DRAY Y2 I1 1 0n•2 eta R -i OA$ YAtVA w THERMOSTAT AND NMIT i T ¢ tR w -I °• o.J w I O OAS VALVE OY•3 Y•1 81.1 01-4 COMM 24V TN ION �E —'" M el O MO YON 4* C. CONNECTION DIAGRAM SCHEMATIC N a W It* rty w **to IA auppliod WAN MaA MOM m ti® tom, M MU9f t* t4RAlvx d wet 10 fiA, WV, 106"C whirr a Iilt Nt»vakPt ur 106 Ohm*** noltvi CAUTION! Label all wins prior to disconnection when servicing controls. Wiring errors can cause Improper and den. genes operation. VERIFY PROPER OPERATION AFTER SERViCINGI Figure Q. — Diagrams for units supplied with Honeywell VR8304P Gas Valve and Honeywell 88800M Ignition Control, Qt 1 iWITCH MINX 11101 I�1 11 1114 DAMPER MOTOR I:0V TE INANi4ORMER OKAY PPAM C/LEMON AM S'Y. Y-S ANY REPLACEMENT WIRE I— Muir MS RATED 4014 ISO' C. INDICATORS M1 -i wiwwww Ott Mq+CIORS EL PILOT ECTRODE ASS POWER THERMOSTAT 1044/1044 PILOt VALVE ECO MAIN VALVE P01VER THERMOSTAT 40MilON PAW VALVE 4C0 MAIN VALVE NORMAL OPERATION SEQUENCE Lt INDICATED 0Y BOXED NUMERALS L2 T A 120V Li MD etinY Lt 1i NA1% V' SCHEMATIC CONNECTION DIAGRAM NOTE: N any of the orsinal wire as supplied wMh this appliance must be replaced, it MUST be replaced with 18 CAI, 600V, 105T wive or is equivalent, oases of erwise noted. CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and den• gerous operation. VERIFY PROPER OPERATION AFTER SERVICING! Figure 10. -- Diagrams for units supplied with Robertshaw 7000 DERHC-S7C or 7000BDER•S7C Gas Valve and Honeywell S8600M Ignition Control. r � PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M2000 -171 DATE: 8 -8 -2000 PROJECT NAME: HIGHLINE COMMUNITY HOSPITAL SITE ADDRESS: . 12844 MILITARY RD S XX__ Original Plan Submittal DEPARTMENTS: 8 mg Division 2:1 Public Works Complete Comments: TUES /THURS ROUTS Please Route REVIEWER'S INITIALS: AZEROVALS OR CORRECTIONS: (ten clays) Approved El Approved with Conditions REVIEWER'S INITIALS: --.► CORRECTION DETERMINATION: Approved ❑ Approved with Conditions WILLOW WOC Response to Correction Letter # Revision # After Permit Is Issued 6IZ Fire Prevention 111 6.. 610.co Structural (Tues., Thurs.) Incomplete ❑ Structural Review Required IMMMITMNIO REVIEWER'S INITIALS: Response to Incomplete Letter # Planning Division Permit Coordinator El No further Review Required DATE: DUE DATE: 8- 10 -2OOO Not Applicable ❑ DUE DATE ,- SQL Not Approved (attach comments) El DATE: DUE DATE Not Approved (attach comments) ❑ DATE: .7 • 7 1 •4' f'.! • • -'1.4 ;,. Fs$2,4•4:032400 (tl/97) , • t . g ie e " ■77 . 4 „1 . • -.,•• 4.. • ,4. , • • • •4 • ••• • i"* t .4 !TO .0 ,* • v • eft 0 •7,' • .1 • i.‘ • 4' a, .T. • .1 • or • 4 0 DEPARTMENT OF LABOR 'AND INDUSTRIES REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL NORTHWESt.WATIIR HEATERNC" 2800 THORNDYKE'AVE - SEATTLE)WA 98199-2997. L'."•."•••■•"••• DelaCh And Display • Certificate ----J N 0 I 14 L (-Up .;... , 44 ,,,,-- irr 6, Meele.17277eAmessows........• • .74row•7444~4r774.4.4.446447.04404.7.44.44444. 4;0 s . 4444 "."•,, „,, IP -..'' - • t .. ' ' . . 7 • 6441 i ., tt• " ‘•:. • _,,t /".:. •;' .. 07 a . 6 . . 4 • .„ 17, -' i 'I I . 4 . ilit r „-o t ‘• . • #, .01 , : , a : e• ....eaft '..; i 1 0 10 , vs' 2 1 -.. ' • 12 .: oi 4* 0.....• %„, .,1 ,.. .„.% .. . ..„ ..s.s o . z • 0. % 0 • ".° <f " . o a a . 4 • . . A ' ° I 0 •ft a* I A 1 °.4 0 • V I 0 % . e le,.... REMOVE SIDE EDGES FIRST. THEM CREASE AND TEAR THIS STUB ALONG PERFORATION- 'DEP/0'0'1;1DM OF LABOICAND INDUSTRIES REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL WAbHtNGTOWIENERGY SERVICES CO' 2800 THORNDYKE AVE W ' ' • SEATTLE WA 98199 t-- Detach Anti Display Certificate 6. 4 • 4 • toy , !• • . • otees 4.4.1 • ,