HomeMy WebLinkAboutPermit M2000-276 - ULYSSES RESTAURANTM2000 -276
Ulysses
Restaurant
16360 42 Av
S
EX I RED
1
City of Tukwila (206) asp -sago
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
Permit No: M2000-276
Type: B -MECH
Category: NRES
Address: 16360 42 AV S
Location:
Parcel #: 537980 -0688
Contractor License No: WASHIES07403
TENANT
. OWNER
CONTACT
CONTRACTOR
ULYSSES RESTAURANT
16360 42 AV S, TUKWILA, WA 98188
ULYSSES RESTAURANT
16360 42ND S, SEATTLE WA 98188
CANDICE GALLAGHER
2800 THORNDYKE AV W, SEATTLE, WA 98199
WASHINGTON ENERGY SERVICES CO
2800 THORNDYKE AV W, SEATTLE, WA 98199
******************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * * **
Permit Description:
LIKE FOR LIKE CHANGEOUT OF 75 GALLON GAS WATER
HEATER.
UMC Edition: 1997 Valuation:
Total Permit Fee:
* **************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * ** **
Permit Cent; Authorized Signature
MECHANICAL PERMIT
. -co
Status: ISSUED
Issued: 12/12/2000
Expires: 06/10/2001
1,800.00
42.69
Phone:
Phone: 206 243 -1875
Phone: 206-378-6922
Phone: 206 - 282 -4700
I hereby certify that I have read and examined this permit and know the
same to be true and correct. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate
or cancel the provisions of any other state or local laws regulating
construction or the performance of work. I am authorized to sign for and
obtain this building pepinit
Signature:
Print Name :_
Dete: (• i 1 10
1"'1c /l Tit1e:LL _1JS
This permit shell become null and void if the work is not commenced within
180 days from the date of issuance, or if the work is suspended or
abandoned for a period of 180 days from the last inspection.
Address: 16360 42. AV S
Suite
Tenant: ULYSSES RESTAURANT
Type: B --MECH
Parcel 0: 537980 -0688
CITY OF TUKWILA
Status: ISSUED
Applied: 12/06/2000
Issued: 12/12/2000
* **4* *** k lk*lk* **k * * ** ** ***** l4*k **** k * ** ***** *k* ** * k# * A* *•k k* *•k k k k* * *k k *** k* k*
Permit Conditions:
1. Plumbing permits shall be obtained through the Seattle -King
.County Department of Public Health. Plumbing will be
:inspected by that agency, including All gas piping
(296 - 4722).
2. Electrical permits: shall be obtained through the Washington
,State Division of Labor and Industries and all electrical
.work will be : inspected by that agency (248 6630).
No changes will be made to the plans unless approved by the
Engineer.`end the Tukwila Building Division.
permits, 1 nspect i can records, and approved plans shell be
lab le at the _Sob' s i to prior to the start of any con
structi;on, These documents are to be maintained and avet'I.
esb1e, until fineel inspeotlon approval is granted:.,.
A l 1 1 on to be done in conformance w i t h ipprovad
p l ahaf and regu i rernents of the Uniform B u i l d i n g Code (1997
-Edltlon)_as amended, Uniform Mechanical Code (1997 Edition)'<
a nd: State Energy Code (1997 Edition).
V a l i d i t y of Permit . The Issuance of er permit or approver()
o
pl;e`ns, •spa ►C1flcations, and cornputatIAns shall not be con •
.str.ued to be a `permit for, 'or an approval of, any violation
`ofLeray of the provisions of the building c or of any
other ordinance Of the Jurisdiction. No permit presuming t
givE Authority to violate or cancel' ttru previsions 'of this
code shall' be valid.
Manufacturers installation instructions required on .site
for - then b u i l d i n g inspectors review.
1 hereby certify that I have read these conditions and w i l l comply
with them as outlined. All provisions of law and ord,inences governing
this work will be complied with, whether specified herein or not.
The granting of '` this permit does not presume to g i v e authority to
Violate or cancel ;Cher provislon* of a,ny Other work Qr.10661 laws
regulating construction or the performance of work.
r
Print N a m e : L P01/ j C C'
Permit No: M2000-276
Date: J-j
Project Name/T, pant:
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Value of Mechanical Equipment: �.
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Site Address :�
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Phone: (ate)
Property Owner:
Street Address:
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City State/Zip:
Fax #: ( )
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Contractor:,
Phone: ( 'UV ).
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Phone: ( 2151/) ) _.t.
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Street Address:
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City / State/Zip:
Contact Per on:
Street Address:
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BUILDING OW ER OR AUTHORIZED AGENTr
Signature: 110.11111MW
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Print name: t � r , t
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Phone: ( 'UV ).
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Address:
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City / State/Zip:
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Mechanical Permit Application
Date application accepted:
11/1/99
retch peranll.doc
CITY OF JIJKWI LA
Permit Center
6300 Southcenter Boulevard, Suite 100
Tukwila, WA 98188
(206) 431 -3670
FOR STAFF USE ONLY
Project Nui....er.
Permit Number.
Application and plans must be complete in order to be accepted for plan review.
Applications will not be accepted through the mail or facsimile.
•1. .....
.... ..11.1..
MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO REFILLED OUT BY APPLICANT)
Description of work to be done (please be specific):
t. r
M 2oaD -27Ip
Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available M the time of
application, a copy of this license will be required before the permit is issued OR submit Form H•4, "Affidavit in Lieu of Contractor
Registration ".
Building Owner /Authorized Agent: If the applicant is other than the owner, registered architecVengineer, or contractor licensed by the
State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the
permit will be required as part of this submittal,
I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED TillS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER
PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT.
Expiration of Man Review • Applications for which no permit is issued within 180 days following the date of application shall expire by
limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written
request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be
extended more than once.
Date ap licati6�explb
W
0 •01. ONO
Appli
aken by: (initials)
F
Mechanical Permits
COMMERCIAL: Two complete sets of drawings and attachments required with application submittal
Submittal Requirements
NOTE: Water heaters and vents are included in the Uniform Mechanical Code -- please include any water
heaters or vents being installed or replaced.
RESIDENTIAL: Two complete sets of attachments required with application submittal
.Submittal Requirements
Residence
New Sin: le Famil
Heat loss calculations or Form H•6.
Equipment specifications.
Chan: e•out or re, locomen( of existin E mechanical e; ul. ment
114/99
aiiisposidoc
Narrative of work to be done includin modification to duct work.
Installation of Gat Fireplace
Narrative with specification of equipment and chimney type.
If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is In safe
condition.
NOTE: Water heaters arid vents are included in the Uniform Mechanical Code — please include any water
heaters or vents being installed or replaced.
Floor plan and system layout
Roof plan required to identify individual equipment and the location of each installation (Uniform
Mechanical Code 504 (e))
Details and elevations (for roof mounted equipment) and proposed screening
Heat Loss Calculations or Washington State Energy Code Form #H -7
H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut-
off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical
Code 1009).
Specifications must be provided to show that replacement equipment complies with the efficiency ratings
and other a. licable re • uirements of the Washin:ton State Nonresidential Energy Code. _,
Structural engineer's analysis is required for new and the replacement of existing roof equipment
weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be
stamped by a Washington State licensed Structural Engineer.
F
Mechanical Permits
COMMERCIAL: Two complete sets of drawings and attachments required with application submittal
Submittal Requirements
NOTE: Water heaters and vents are included in the Uniform Mechanical Code -- please include any water
heaters or vents being installed or replaced.
RESIDENTIAL: Two complete sets of attachments required with application submittal
.Submittal Requirements
Residence
New Sin: le Famil
Heat loss calculations or Form H•6.
Equipment specifications.
Chan: e•out or re, locomen( of existin E mechanical e; ul. ment
114/99
aiiisposidoc
Narrative of work to be done includin modification to duct work.
Installation of Gat Fireplace
Narrative with specification of equipment and chimney type.
If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is In safe
condition.
NOTE: Water heaters arid vents are included in the Uniform Mechanical Code — please include any water
heaters or vents being installed or replaced.
4***************************************
OTY OF-11.1KWILA. MA
*******4***************** * * *44* 4
TKAN0MIT Number: R9000405 Amounts
PiVeent Method: CHECK Notstion: HOF
This Psvment
**********************
Account Code
000/345.830
000/322.100
wilertmr *1 a S S Wie •
*******************
tRAN6n11
* ****************A**
42.0 12/12/00 12:0:1
Init: ri
Permit Nos M2000-276 rvoet R-MECH
Parcel Noi 537900-0606
Oits 16360 42 AV 9
rots! Foes' 42.69
42.69 lots! ALL Pints; 42.69
IJtiinc� .00
***************************0*04****AA***0
Ossoriotion Amount
PLAN CHECK - NUNKEU 0.54
MECHANICAL - NOIRES 34.13
MECHANICAL PERMIT
074.1 12/14 9710 TOTAL 76
• .
PERMITNO,: M 41 `27 4 ")
MECHANICAL PERMIT APPLICATIONS
INSPECTIONS
❑ 00002 Pre- construction
0 00050 WSEC Residential
0 00060 WA Ventilation/Indoor AQC
❑ 00610 Chimney instaliation/AIi Types
❑ 00700 Framing
❑ 0 080 Woodstove
0 090 Smoke Detector Shut Off
0 100 Rough -in Mechanical
0 101 Mechanical Equipment/Controls
0 102 Mechanical Pip/Duct Insul
0 105 Underground Mach Rough -in
0 115 Motor inspection
1400 Fire Final
01800 Final Mechanical
04015 Special -Smoke Control System
CONALTiONS
❑ 0001 No changes to plans unless approved by Bldg
Div
❑ 0014 Readily accessible access to roof mounted
equipment
0016 Exposed insulation backing material
0019 All construction to be done in conformance
w /approved plans
0002 Plumbing permits shall be obtained through King
Co
0027 Validity of Permit
0003 Electrical permits obtained through L & 1
0036 Mnnufacturcrs installation instructions required
on site
"BTU maximum allowed per 1997 WA State Energy Code"
0041 Ventilation is required for all new rooms &
spaces
"Fuel burning appliances
"Appliances, which generate...,"
"Water heater shall be anchored.,.."
e
TENANT NAME: OL9 3
J O
FEES
Basic Fee (Y/N)
Supplemental Fee (Y/N)
Plan Check Fee (Y/N)
Furnace/Burner •
to 100,000 BTU (qty)
Over 100,000 BTU (qty)
Floor Furnace (qty)
Suspended/Wail/Floor - mounted Heater (qty)
Appliance Vent (qty)
Heating/Refrig/Cooling Unit/System (qty)
Boiler /Compressor
to 3 HP /100,000 BTU (qty)
to 15 HP /500,000 BTU (qty)
to 30 HP /1,000,000 BTU (qty)
to 50 HP/1,750,000 BTU (qty) ,,,, .........
over SO HP/1,750,000 BTU (qty)
Mr Handling Unit
to 10,000 eft (qty)
over 10,000 cfm (qty)
Evaporative Cooler (qty)
•
Ventilation Fan (qty) —t
Ventilation System (qty)
Hood (qty)
Incinerator – Domestic (qty)
incinerator – Comm/Ind (qty)
Other Mechanical Equipment (qty)
Other Mechanical Fee (enter SS)
Add'I Fees – Work w/o Permit (Y/N)
Insp Outside Normal Hours (hrs)
Reinspections (hrs)
Miscellaneous Inspections (hrs)
Add'l Plan Review (hrs)
Plan Reviewer:
Permit Tech:
Date:
Date:
August 20, 2001
Ms. Candice Gallagher
2800 Thorndyke Ave W
Seattle, WA 98199
City of Tukwila
Department of Community Development Steve Lancaster, Director
RE: Permit Status M2000 -276
Site Address: 16360 42 Ave S.
Dear Ms. Gallagher:
hi reviewing our current permit files, it appears that your permit for installation ago water
heater at Ulysses Restaurant issued on December 12, 2000, has not received a final inspection as
of the date of this letter by the City of Tukwila Building Division.
Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the
building official under the provision of this code shall expire by limitation and become null and
void if the building or work authorized by such permit is not commenced within 180 days from
the date ot'such permit, or if the building or work authorized by such permit is suspended or
abandoned at any time after the work is commenced for a period of 180 days.
Based on the above, if a final inspection is not called for within ten (10) business days from the
date of this letter, the Permit Center will close your tile and the work completed to date will be
considered non - complying and not in conformance with the Uniform Building Code and /or
Mechanical Code,
Please contact the Permit Center at (206) 431.3670 if you wish to schedule a final inspection.
Thank you for your cooperation in this matter.
Sincerely,
/
1 '
ttl iv Cc q ' (
Kathryn A. Stetson
Permit Technician
Xc. =(?artriiC Filo No M2000476
Duane (Griffin, Building Official
Steven M. Mullet, Mayor
6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206.431.3670 • Fax: 206.431.3665
Commercial Gas Water Heater
USE & CARE MANUAL
?EFIMI CENTER
WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR
A FOR YOUR SAFETY!
.-- Do not store or use gasoline or other flammable
vapors or liquids or other combustible
materials in the vicinity of this or any other
appliance. To do so may result in an explosion
or fire,
-- WHAT TO DO iF YOU SMELL GAS
Printed in USA
• Do not fry to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
MULTI•FLUE COMMERCIAL MODELS
RECEIVED
CiTY OF TUKWII.A
DEC - S NOB
Ak
DtC to M
tE
A NOTICE: This water heater is designed for use In a commercial application and the installation and maintenance of It
should be performed by qualified, licensed sorvico personnel, If the foregoing assumption Is not appropriate, thon we
recommend that you obtain and retain our Residential Use dr Caro Manual.
A WARNING: If the information in these instructions are not followed exactly, a fire or explosion
may result causing property damage, personal injury or death.
• immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
Instructions.
• if you cannot reach your gas supplier, call the
fire department.
• Do not return to your building until authorized
by the gas supplier or fire department.
-- Improper installation, adjustment, alteration,
service or maintenance can cause injury,
property damage or death. Refer to this manual.
Installation and service must be performed by a
qualified installer, service - ' the gas
supplier.
2•!
86.7 (8197t
INPUT GALLON
Bluth CAPACITY
PIG,
NO,
A
B
C
D
1
PA
0
H
NAT/LP
J
K
•CLEARANCES
TOP
SIDE
•'�
REAR
98,000 50
62.
57•
22.
50.%
59.
22.
15
5/5
I N N N N N N N N' CO e0 V Q c0 c0 V c0 c0 t0 e' co
12
114,000 07
56.
60.
24•1/2
53.
03.
22.
18
6/5
'/l
12
155,000 82
68.
04
26
68•b/a
06.
25
20
8 / 6
4 4
12
160,000 37
48
43.
26•
37.
40.
26
20
0 / 6
3 4
12
180,000 76
68.
84
20
58.
00.
25
20
0 / 0
3 4
12
180,000 97
77
71'
20•'4
06.
74
30.
20
0/0
3 /4
12
199,900 78
68.
04
26•
58.%
00.
25
20
0/0
3 /4
12
190,900 91
76.
71.
26•
60.
74•
30.
20
6 / 6
31 4
12
199,900 100
73.
00.
30
57.
08.
23
23
0 / 0
3 4
12
260,000 72 (72A)
71.
64.
20.
58.%
07
25
20
0 / 0
3 4
12
250,000 80 (804)
79.
72.
26.
66.%
75.
30.
20
6 / 0
3 4
CO
12
250,000 100
73.
66.
30•
67.
68.
23.
23
0 1 6
3 4
12
270,000 100
73•
66.
30.
57•
68.
23.
23
6 / 7
3 /4
12
300,000 72 (72A)
71
64
26•
56•b/e
67
25
20
8 / 8
3 4
12
300,000 91 (91A)
78•
72.
26•
66.
74•
30.%
20
8/8
3 4
12
310,000 100
75
68-
30
61.
70
32.
23
7 / 7
3 /4
12
360,000 65 (65A)
70.
64.
26.
58.
-
25
8 / 8
3 /4
12
399,900 65 (65A)
70
64.
26.
58.
-
25
^-
8 / 8
3 4
12
399,900 85 (85A)
78.
72.
26.
66.
74.
30.
20
10 / 10
3 /4
12
399,900 100
76
68.
30.
61.
70
32.
23
8 / 8
1
12
500,000 77 (77A)
83
76.
26
68.
-
25
--
10 / 10
1
24
•
Specifications
FA
Figure 1, - TOP, FRONT & REAR CONNECT MODELS
Minimum clearance from combustible construction (walls I ceilings).
A "F" dimensions applies to front and rear water connections
NOTE: 'A" suffix following gallon capacity In model number indicates ASME tank construction.
if
n
A
r _tom)
ti.
Flpuro 2. •- FRONT & REAR CONNECT MODELS
® ueneral Safety Precauitr, . ns
Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular atten•
Lion to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage,
bodily injury or death. Should you have any problems understanding the instructions in this manual, STOP, and get help from a qualified in
staller or service technician or the gas supplier.
A WARNING
Gasoline, as well as other flammable materials and liquids
(adhesives, solvents, etc.), and the vapors they produce,
are extremely dangerous. DO NOT handle, use or store
gasoline or other flammable or combustible materials
anywhere near or in the vicinity of a water heater. Be sure
to read and follow the warning label pictured below and
other labels on the water heater, as well as the warnings
printed in this manual. Failure to do so can result in
property damage, bodily injury, or death.
Failure to install the draft hood and properly vent the water
heater to the outdoors as outlined in the Venting Section
of this manual can result In unsafe operation of the water
heater, To avoid the risk of fire, explosion, or asphyxiation
from carbon monoxide, never operate this water heater
unless it is properly vented and has an adequate air
supply for proper operation. Be sure to Inspect the vent
system for proper Installation at Initial start-up and at least
annually thereafter. Refer to Maintenance section of this
manual for more Information regarding vent system
Inspections.
4A DANGER
A Vapors from flammable
liquids will explode and
catch fire causing death or
severe burns.
Do not use or store flammable
products such as gasoline,
solvents or adhesives In the
same room or area near the
water heater,
Keep flammable products:
1, far away from heater,
2. In approved containers,
3. tightly closed and
4. out of children's reach.
Water heater has a main
burner and pilot flame.
The pilot flame:
1. which can come on at
any time and
2. will Ignite flammable
vapors.
Vapors;
1. cannot be seen,
2. are heavier than air,
3, go a Tong way on the
4. c an be c from
other rooms to the pilot
flame by air currents.
Installation:
Do not Install water heater
where flammable products will
be stored or used unless the
main burner and pilot flames
are at least 18' above the
floor. This will reduce, but not
eliminate, the risk of vapors
being ignited by the main
burner or pilot flame.
Read and follow water heater warnings and Instructions. it owners
manual Is missing, contact the retailer or manufacturer.
1
A DANGER
LIOUEFIED PETROLEUM MODELS •— Propane, or LP gas,
must be used with great caution.
• It is heavier than air and will collect first in lower areas
making it hard to detect at nose level.
• Make sure to look and smell for LP leaks before
attempting to light appliance. Use a soapy solution to
check all gas fittings and connections. Bubbling at a
connection indicates a leak that must be corrected.
When smelling to detect an LP leak, be sure to sniff
near the floor too.
• Gas detectors are recommended In LP applications
and their installation should be in accordance with the
manufacturer's recommendations and /or local laws,
rules, regulations or customs.
• It is recommended that more than one mettfli.� j �fsptl,';;;1I 1'
to detect leaks in LP applications, ,(NV.0
IF LP GAS IS PRESENT OR SUSPECTED;
• DO NOT attempt to find the cause yourself; DEC
• DO NOT try to light any appliance; , r
• DO NOT touch any electrical switch,
• DO NOT use any phone in your building, ..: 111L1) •
• Leave the building Immediately and make sure that
everyone else loaves also.
• Letfvo the doors open for ventilation and contact the
gas supplier, a qualified service agency or the fire
department.
• Keep the area clear until the service call has boon
made, the leak Is corrected, and a qualified agency has
determined tho area to bo safe.
E WARNING
Both LP and natural gas have an odorant added to help
detection. Some people may not physically be able to
smell or recognize this odorant. If unsure or unfamiliar
about the smell associated with LP or natural gas, ask the
gas supplier. Other conditions, such as "Odorant Fade ",
which causes the odorant to "fade ", or diminish In
intensity can also hide or camouflage a gas leak.
A DANGER
Water heaters utilizing Liquefied Petroleum gas (LP) are
different from natural gas models. A natural gas heater will
not function safely on LP gas and vice versa. No attempt
should ever be made to convert a heater from natural gas
to LP gas. To avoid possible equipment damage, personal
Injury or fire: DO NOT connect this water heater to a fuel
type not in accordance with unit data plate. Propane for
propane units. Natural gas for natural gas units. These
units are not certified for any other type fuel.
LA WARNING j
LP appliances should not be installed below grade (for
example, in a basement) if such installation is prohibited by
federal, state and /or local laws, rules, regulations or
customs.
ug
✓ o
✓ o
62
Temperature
Time to Produce Serious Burn
120° F.
More than 5 minutes
125° F.
11/2 to 2 minutes
130° F.
About 30 seconds
135° F.
About 10 Seconds
140° F.
Less than 5 seconds
145° F.
Less than 3 seconds
150° F.
About 1 seconds
155° F,
About 1 second
,A L..:neral Safety Precauti _4is
To meet commercial water use needs, the thermostat
on this water heater is adjustable up to 180 °F. Howev-
er, water temperatures over 125 °F can cause severe
burns instantly or death from scalds. This is the pre-
ferred starting point for setting the control for supply-
ing general purpose hot water.
Safety and energy conservation are factors to be con-
sidered when setting the water temperature on the ther-
mostat. The most energy efficient operation will result
when the temperature setting Is the lowest that satis-
fies the needs consistent with the application.
DANGER
plowroomminswimmomp
1176
Water temperature over 125 °F can
cause severe burns Instantly or
death from scalds.
Children, disabled and elderly are
at highest risk of being scalded.
See instruction manual before
setting temperature at water
heater.
Feel water before bathing or
showering.
Temperature limiting valves are
available, see manual.
Maximum water temperatures occur just after burner
has shut off. To find hot water temperature being de-
livered, turn on a hot water faucet and place a ther-
mometer in the hot water stream and read the ther-
mometer.
2
The following chart details the relationship of water
temperature and time with regard to scald Injury and
may be used as a guide in determining the safest water
temperature for your applications.
The temperature of the water In the heater can be reg-
ulated by setting the temperature dial on front of the
thermostat. To comply with safety regulations the ther-
mostat was set at Its lowest setting before water heater
was shipped from the factory. The illustration below
Illustrates the thermostat and how to adjust the water
temperature.
take courtesy at Shhners (hum fr st4Ne
TIME I TEMPERATURE RELATIONSHIPS IN SCALDS
To adjust the water temperature,
insert a small straight screwdriver
Into slotted screw in hole in front
of thermostat and turn wheel to
desired setting, Thermostat is ad•
justablo up to 180° F.
CAUTIONII — Hotter water In-
creases the risk of SCALDING!
■•fmnxmOffnwrrt•w■olaa.lwmmMINIPw■Mm..../■N■V■.MaIM■wllef..
A DANGER
There Is a Hot Water SCALD Potential if the thermostat
is set too high.
NOTE: When this water heater Is supplying general pur-
pose hot water requirements for use individuals, a
thermostatically controlled mixing valve for reducing
point of use water temperature is recommended to re-
duce the risk of scald injury, Contact a licensed
plumber or the local plumbing authority for further in-
formation.
Read and Review this entire Manual with special emphasis on
the Draft Hood and Venting Sections (Page 4) and Operation Sec.
tion (Pages 7.9) prior to any installation work
LOCAL INSTALLATION REGULATIONS
This water heater must be installed in accordance with these in-
structions, local codes, utility company requirements, and /or in the ab-
sence of local codes, the latest edition of the American National Stan-
dard / National Fuel Gas Code. A copy of which can be purchased
from either American Gas Association, 1515 Wilson 8lvd., Arlington,
VA 22209 as booklet 2223,1 or National Fire Prevention Associa-
Lion, Batterymarch Park, Ouincy, MA 02269 as booklet NFPA 54,
LOCATION
A. The water heater should be installed in a clean, dry location as
close as practical to the gas vent or chimney, Long hot water lines
should be insulated to conserve water and energy. The water
heater and water lines should be protected from exposure to freez•
Ing temperatures.
B. A gas fired water heater should not be installed in a space where
liquids which give off flammable vapors are to be used or stored.
Such liquids include gasoline, LP gas (butane and propane), paint
or adhesives and their thinners, solvents or removers. Because of
natural air movement in a room or other enclosed space, flammable
vapors can be carried some distance from whore their liquids are
being used or stored, The open flame of the water heater's inter•
mittent pilot or main burner can ignite these vapors causing an
explosion or fire which may result in severe burns or death to those
In range, as well as property damage. For those reasons, instal•
lotion of a gas fired water heater in a garage is not desirable.
WARNING
Introduction
If a location in a garage is the only alternative, the gas water
heater should be installed so that the open flame or the pilot and
main burner are no less than 18 Inches above the garage floor. The
water heater must be located or protected so It Is not subject to
physical damage by moving vehicles or area flooding. Raising
the gas fired water heater will reduce BUT NOT eliminate the pos•
sibility of lighting the vapor of any flammable liquids which may
be Improperly stored or accidentally spilled.
The water heater must be located or protected so it is not subject
to physical damage, for example, by moving vehicles, area flood-
ing, etc.
C. All models are certified for installation on combustible floors and
In alcoves. The minimum side and top clearance to walls and coil-
ing for providing protection of combustible materials are shown
in the table on page iI of this manual and on the water heater's
rating label. A front clearance of 18 in. should be provided for ad-
equate inspection and servicing.
If the water heater must be installed on carpeting, place a metal
or wood panel beneath water heater extending beyond its full width
3
A CAUTION
and depth at least 3 in. in all directions. If the water heater is in-
stalled in an alcove, the entire floor must be covered by the panel.
The water heater should not be located in an area where leakage
of the tank or connections will result in damage to the area ad•
jacent to it or to lower floors of the structure, When such areas
cannot be avoided, it is recommended that a suitable catch pan,
adequately drained, be installed under the water heater, The pan
MUST NOT restrict the flow of combustion air flow to bottom of
water heater.
NOTE: Auxiliary catch pan installation MUST conform to the
applicable local codes.
D. RESTAURANTS — If the water heater Is to be installed in a restau•
rant or other location where the floor is frequently cleaned, it must
be elevated to provide at least six inches of clearance from the
floor to comply with NSF International recommendations, A factory
designed leg extension kit is available for this purpose from the
distributor or store whore the water heater was purchased. Ask
for Leg Kit AE•35450, The 5/16.18 screws used to secure the legs
to the shipping crate base can be reused to secure the log ex•
tensions to the legs,
E. COMBUSTION & VENTILATION AIR — Proper operation of the
water heater requires air for combustion and ventilation. II the
water heater is installed in an unconfined space within a building
of conventional frame, masonry or metal construction, infiltration
air is normally adequate for proper combustion and ventilation.
However, if the space is confined, provisions for this air must be
made. A confined space is one having a volume of lass than 50
cubic feet per 1000 Btu /h of the aggregate input of all appliances
within that space. The air must be supplied through two porma•
font openings of equal area, one of which is to be located ap•
proximately 12 inches above the floor and the other of which is to
be located approximately 12 inches below the ceiling. The mini•
mum net free area of each opening must be not less than one
square inch per 1000 Btu /h of the total Input rating of all the ap•
pliances in the enclosure, if each opening communicates with
other unconfined areas inside the building, Buildings of unusual•
iy tight construction must have the combustion and ventilation air
supplied from outdoors or a freely ventilated attic or crawl space.
If air is supplied from outdoors, directly or through vertical ducts,
there must be two openings located as specified above and each
must have a minimum net free area of not less than one square
inch per 4000 Btu /h of the total input rating of all the appliances in
the enclosure.
If horizontal ducts are used to communicate with th
however, each opening must have a minimunt; iYfrgq . not
less than one square inch per 2000 Btu /h of the tdt irlplrt rating
of all the appliances in the enclosure.
DEC 1 1 nn
�,`, (1`)`L.1a
_ Introduction
NOTE: If the openings are to be covered with a protective
screen or grill, the net free area of the covering material must
be used in determining the size of the openings, as stated
above. Protective screening for the openings MUST NOT be
smaller than 1/4 inch mesh to resist clogging by lint or other
debris.
Provisions for combustion and ventilation air must comply with
referenced codes and standards. See Local Installation Regula-
lions Section on page 3.
Large exhaust fans can lower the air pressure inside a building
or room and interfere with proper venting and operation. Corn-
mercial kitchens or other locations that must maintain a high flow
of exhaust air should have the water heater installed in a sepa-
rate room with combustion and ventilation air supplied directly
WARNING
The manufacturer's warranty does not cover any damage or de•
fact caused by installation, or attachment, or use of any special
attachment such as energy saving devices (other than those au•
thorized by the manufacturer) Into, onto, or in conjunction with
the water heater. The use of such unauthorized devices may
shorten the life of the water heater and may endanger life and
property, The manufacturer dioclalms any responsibility for such
loss or injury resulting from the use of such unauthorized de.
vices.
1, INSPECT SHIPMENT — for possible damage, The manufacturer's
responsibility ceases upon delivery of goods to the carrier in good
condition, Any claims for damage, shortage in shipments, or non
delivery must be filed immediately against carrier by consignee.
2. DRAFT HOOD — The combination draft hood • flue damper as•
sembly designed for and shipped with this water heater must be
installed, without alteration, directly on the flue outlet collar. DO
NOT substitute any other size or type of draft hood,
Before proceeding with installation, verily that the part number
on the draft hood • flue damper assembly matches that called for
on label near connector. If not, see your distributor or the store
from where the water heater was purchased,
Damper Mounting
Screw
Insert Polarized Plug into re•
ceptacle on Drive Motor alter
Damper Draft Hood Assem.
qty is secured to water heater.
Note: Damper MUST be in open position when water
heater main burner is operating
Figure 3. — Installing Damper / Draft Hood Assembly
Installation.._..
A.) Place the draft hood • flue damper assembly on the flue outlet of
the water heater with the drive motor to the left front. Rotate as
necessary to position where the plug on the end of the wire her -
ness can freely engage in the receptacle of the drive motor.
B.) Mark a spot on top pan through the hole in support bracket at the
roar of the drive motor, (Refer to Figure 3.)
C.) Remove the draft hood • flue damper assembly and drill a hole
through the spot for securing it with sheet metal screw,
D.) Reinstall the draft hood • flue damper assembly and secure II with
a sheet metal screw,
E.) Electrical connections to the drive motor are made with a plug
that is polarized to Insure correct insertion, The drive motor re•
coptacle is external to the casing for easy access, (Refer to Fig.
ure 3.)
3, VENTING — The responsibility for providing a vont of adequate ca•
pacity and in good usable condition Is that of the installing contrite.
tor, There is a limit to the Btu/h capacity of any given vont or chim•
ney style and height. Capacity tables are printed In Appendix `G" of
the National Fuel Gas Code (ANSI Z223.1).
As an alternate method for sizing a vent connected to more than one
appliance, the effective area of the vent shall be not less than the
area of the largest vent connector plus 50% of the areas of adds•
tional draft hood outlets,
Any horizontal run of vent connector connecting the draft hood to
the gas vent or chimney, must have an upward slope of at least 1/4"
per fool of length, Single wall vent connectors must be at least 6"
from adjacent unprotected combustible surfaces, Joints of vent con-
nectors should be securely fastened by sheet metal screws or other
approved method. Provide support for vent, or vent connectors to
keep weight off draft hood.
4, GAS SERVICE •— The inlet gas pressure to the water heater must
not exceed 10.5" w.c. for Natural gas and 13,0° w.c. for L.P, gas.
For purposes of input adjustment, the minimum inlet gas pressure
(with main burner on) is shown on the rating plate. If high or low gas
pressure is present, contact the gas company for correction.
The gas line should be of adequate size to prevent undue pressure
drop. Sizing based upon Table 1 (on pg. 6) is recommended. No
additional allowance is necessary for an ordinary number of fit-
tings.
A ground joint union and manual shutoff valve should be installed
in the gas line near the water heater so that the burner assembly
may be easily removed. The shut-off valve must be readily ac-
cessible for turning on or off. See Fig. 4 or 5 on page 5.
4
from outside as described above.
F. CORROSIVE ATMOSPHERES -- The heater should not be in-
stalled near an air supply containing halogenated hydrocarbons.
For example, the air in beauty shops, dry cleaning establishments,
photo processing labs, and storage areas for liquid and powdered
bleaches or swim pool chemicals often contain such hydrocar-
bons. The air there may be safe to breathe, but when it passes
through a gas flame, corrosive elements are released that will
shorten the life of any gas burning appliance. Propellants from
common spray cans or gas leaks from refrigeration equipment
are highly corrosive after passing through a flame. The limited
warranty is voided when failure of water heater is due to a corro-
sive atmosphere. (Reference is made to the limited warranty for
complete terms and conditions.)
To Gas
Supply
Manual
GAS
Shut.0lf
Thermostat
Ground Joint Union
Sediment Trap
Cop —•►
Storage
Tank
Gas Valve
Figure 4. — Typical Gravity Circulating System
Installation
Hot Outlet
Temperature & Pressure Relief Valve
(See Local Code)
Check Valve
Recirculation Loop
Air Gap A'
Discharge Pipe to Suitable Open Mein
Discharge Pipe to Suitable Open Drain
Temperature & Pressure Relief Valve
(See Local Code)
Optional
Return
Outlet
out
Cold Water
�,.•'` Inlet
Shut•011
Valve
NOTES;
14 Hoator'e Outlet Piping mutt have
upward elope, otherwise trio Circulator
g,) If Vortical Tank to used, follow same lay.
Manuel
Gas
Shut'OII
To
Gas
Supply
Thermostat �,..
Gas Valve
Recirculetor
Temperature 6 Pressure
Reliel Valve
Temperature 6 Proeiuro Roliol Valve
(See local Code)
Cold
Shu1.011 Inlet
Valve
i �- C ircul a tor
w�
�r�.,�'s' Control
(pptipnal) ���
Check Valve ��
quivt
r'• `�;`�� r Discharge line
f to Suitable Open Drain
r k Circulator'
Air Gap 6' • Circulator may be wired to run
continuously without the Control
Outlet
Manifolds
Figure 5. -•• Typical Forced Circulation Tank System with Factory Supplied Jacketed & Insulated Storage Tanks,
5
Nominal
Iron Pipe Size,
Inches
Internal
Diameter
inches
Length or Pipe, Feet
10
20
30
40
50
60
70
80
90
100
125
150
175 _
200'
1/2
622
132
92
73
63
56
50
46
43
40
38
34
31
28
26
3/4
.824
278
190
152
130
115
105
96
90
84
79
72
64
59
55
1
1.049
520
350
285
245
215
195
180
170
160
150
130
120
110
100
11/4
1.380
1.050
730
590
500
440
400
370
350
320
305
275
260
225
210
1 1/2
1.610
1 600
1,100
890
760
670
610
560
530
490
460
410
380
350
320
2
2.067
3,050
2,100
1,650
1,450
1,270
1.150
1,050
990
930
870
780
710
650
610
21/2
2.469
4,800
3.300
2.700
2,300
2,000
1,850
1,700
1,600
1,500
1.400
1.250
1.130
1.050
980
3
3.068
8.500
5.900
4.700
4,100
3,600
3,250
3,000
2.800
2,600
2,500
2,200
2.000
1,850
1.700
d
4. .
17 ,I
1 „o
: 7lo
740
. :a
. II
:o+
5 41.
1. 0
4 0.
4 100
:0.
of
111.111•1•1111•1•. 4110011111■1■11011111.
A sediment trap must be installed at the bottom of the gas line.
See Fig. 4 or 5 on page 5.
The pipe compound used should be resistant to the action of liq.
uefied petroleum gases.
LEAK TESTING -- The water heater and its gas connections
MUST be leak tested at normal operating pressure before it is
placed in operation. Turn ON the manual gas shut-off valve near
the water heater. Use a soapy water solution to test for gas leaks
at all connections and fittings. Bubbles indicate a gas leak that
must be corrected. The water heater factory connections to the
gas valve should also be leak tested after placing the water heater
in operation.
IA WARNING
NEVER use open flame to test for gas leaks, as bodily injury or
property damage could result,
PRESSURE TESTING THE GAS SUPPLY SYSTEM —The water
heater and its manual gas shut-off valve MUST be disconnected
from the gas supply piping system during any high pressure test.
Ing of that system at pressures in excess of 1/2 psi (14" w,c.).
The water heater MUST be isolated from the gas piping system
by closing the manual gas shutoff valve during any pressure test•
ing of the gas supply piping at pressures equal to or less than 1/2
psi (14" w.c.).
5, RELIEF VALVE — A new combination pressure and temperature
relief valve, complying with the Standard for Relief Valves and
Automatic Gas Shutoff Devices for Hot Water Supply Systems,
ANSI Z21.22, must be installed in the opening provided on the
water heater, at the time of installation, No valve is to be placed
between the relief valve and the water heater, For a circulating
lank Installation, the separate storage tank(s) must have similar
protection. The pressure rating of the relief valve must not ex.
coed 160 psi (160 psi for ASME models), the maximum working
pressure as marked on front of the water heater.
The Btu /h rating of the relief valve must equal or exceed the Btu /h
Input of the water heater as marked on its rating plate.
Connect the outlet of the relief valve to a suitable open drain. The
discharge line must pitch downward from the valve to allow com•
plate draining (by gravity) of the relief valve and discharge line, and
be no smaller than the outlet of the valve. The end of the discharge
line should not be threaded or concealed and should be protect•
ed from freezing. No valve of any type, restriction or reducer cou•
piing should be installed in the discharge line, Local codes shall
govern the installation of relief valves.
6. WATER CONNECTIONS -- This water heater may be connect.
.r. Installation
6
ed individually, in multiples with others, or with an external hot
water storage tank.
Inlet water connections are made to the lower nipple and outlet
water connections are made to the upper nipple or, if desired on
models so equipped, the optional top connections may be utilized.
An outlet tube is provided with some models. When using the side
connections on those models, install the tube in the upper con-
nection and rotate the nipple so that the indicator mark is located
.the top. Some models are provided with inlet and outlet tubes.
When using the side connections on these models. install one tube
in the upper connection and one in the lower connection and rotate
the nipples so their indicator marks are located at the too.
Cap or plug unused connections. Use only clean, new galvanized
steel, copper or approved plastic pipe for water connections. Local
codes or regulations shall govern the exact type of material to be
used, The installation of unions on the inlet and outlet water lines
and a shutoff valve in at least the cold water inlet line is recom•
mended, so the water heater may be easily disconnected for ser•
vicing, Dielectric unions are not required for protection of water
heater,
When this water heater is supplying general purpose hot water
requirements for use by individuals, a thermostatically controlled
mixing valve is recommended to reduce the risk of scald injury,
Contact a licensed plumber or the local plumbing authority for fur•
they information.
Thermometer(s) should be installed so that they indicate the tem•
perature of the water at or near the outlet of the water heater and
storage lank(s) if provided. See Fig. 4 or 6 on page 5.
If the water healer is installed in a closed water supply system,
such as one having a back•flow proventer in the cold water sup•
ply line, moans shall be provided to control thermal expansion.
Contact the water supplier or local plumbing Inspector on how to
control this,
If a recirculation line is installed, the return connection should be
made to a toe close to the inlet connection on the water heater.
A check valve should always be installed in the recirculation line
to prevent cold water from entering,
Factory designed Equa•Flow Manifolds, and Jacketed, Insulated
Storage Tanks are available,
7, WIRING -- A polarized 120V 50/60 Hz power supply, with suit•
able disconnect moans, must be connected to the black and white
leads provided. The current is approximately 0.3 Amps. The water
heater, when installed, must be electrically grounded In accor•
dance with local codes, or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70. Refer to Fig, 9 or 10 on
page 14 for water heater internal wiring diagrams.
TABLE 1
Maximum Capacity of Pipe In Cubic Feet of Gas per Hour for Gas Pressures of
0.5 paig or Less and a Pressure Drop of 0.3 Inch Water Column
eased on a 0.60 Specific Gravity Natural Gas; if 1.5 Specific Gravity L.P. Gas is used, multiply capacity by 0.63
Operation
Before operating this water heater, be sure to read and follow the instructions on the label pictured below and all other labels on
the water heater, as well as the warnings printed in this manual, Failure to do so can result in unsafe operation of the water heater
resulting in property damage, bodily injury, or death, Should you have any problems reading or following the instructions in this
manual, STOP, and get help from a qualified person.
1, LIGHTING PROCEDURE • Lighting procedures are outlined on the label pictured below. This label is also located on the water heater near the thermostat.
NOTE: The Gas Valve supplied with this water heater may vary from the one pictured on the label below, but the Lighting Instructions are the same
for all types of valves supplied with this model water heater.
WARNING: If you do not folkow these instructions exactly a fire or explosion may
result causing property damage, personal injury or loss of life —_ --
A.This appliance is equipped with an ignition • If you cannot reach your gas supplier, call
device which automatically lights the pilot. DO the fire department.
B. BEFOyy BEFORE g OPERATI pp NG smelll all around the
appliance area for gas. Be sure to smell next to
the floor because some gas is heavier than air
and will settle on the floor,
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any eloctrical switch; do not use
any phone In your building.
• ImmediaiGly call your gas supplier from a
neighbor's phone. Follow the gas supplier's
OPERATING INSTRUCTIONS
1. STOP! READ THE SAFETY INFORMATION
ABOVE ON THIS LABEL.
2. USING A SLOTTED SCREW DRIVER — INSERT
INTO TEMPERATURE ADJUSTM NT OPEN-
ING, TURN SCREW CLOCKWISE TO THE
LOWEST SETTING
OAS COCK
SINN
GAS VALVE
FOR YOUR SAFETY READ BEFORE OPERATING
4NPEK
1EMPERATURE
ADJUSTMENT
scam
THERMOSTAT
C ,Use only your hand to turn the gas control knob,
Never use tools. If the knob will not turn by hand,
don't try to repair it, call a qualified service
technician. Force or attempt to repair may result
in a fire or explosion.
D ,Do not use this appliance if any part has been
under water. Immediately call a qualified sor-
vice technician to inspect the appliance and to
replace any part of tho control system and any
gas control which has boon under water.
5. TURN THE "GAS COCK KNOB* CLOCKWISE
TO "OFF,"
8. WAIT FIVE (5) MINUTES TO CLEAR OUT
ANY GAS. IF YOU THEN SMELL GAS, STOP!
FOLLOW "B" IN THE SAFETY INFORMATION
ABOVE ON THIS LABEL. IF YOU DON'T
SMELL GAS, GO TO NEXT STEP,
7, TURN "GAS COCK KNOB" COUNTER-
CLOCKWISE t � TO "ON ",
8. TURN ON ALL ELECTRIC POWER TO THE
APPLIANCE,
9, SET THERMOSTAT TO DESIRED SETTING
THE 10. IF THE APPLIANCE WILL NOT OPERATE,
3. TURN OFF ALL ELECTRIC POWER TO THE
FOLLOW THE INSTRUCTIONS "TO TURN
APPLIANCE, OFF GAS TO APPLIANCE" AND CALL YOUR
SERVICE TECHNICIAN OR GAS SUPPLIER,
4 . THIS APPLIANCE IS EQUIPPED WITH AN IGNITION
DEVICE WHICH AUTOMATICALLY LIGHTS THE
PILOT. DO NOT TRY TO LIGHT THE PILOT BY HAND.
7 no 'TURN OFF GAS mAPPLIANCE
7
•�1
1. SET THE THERMOSTAT TO LOWEST SETTING. 1 . TURN THE "GAS COCK KNOB" CLOCKWISE ,�1
2. TURN OFF ALL ELECTRIC POWER TO THE TO "OFF ". B
APPLIANCE IF SERVICE IS TO BE PERFORMED.
,' 0
18
Operation
A. Do turn off manual gas shutoff valve if water heater has been
subjected to over heating, fire, flood, physical damage or if gas
supply fails to shut off.
B. Do Not ;urn on water heater unless it is filled with water.
C. Do Not turn on water heater if cold water supply shutoff valve is
closed.
D, Do Not store or use gasoline or other flammable vapors and
liquids, such as adhesives or paint thinner, in vicinity of this or any
other appliance. If such flammables must be used, open doors and
windows for ventilation, and all gas burning appliances in vicinity
should be shut off, including their pilot lights, to avoid vapors
Igniting.
NOTE: Flammable vapors may be drawn by air currents from
surrounding areas to the water heater.
2. TEMPERATURE SETTINGS The thermostat Is adjusted to its
lowest temperature position when shipped from the factory. To
meet commercial water use needs, It is adjustable up to 180`F.
However, water temperatures over I 26 can cause severe burns
instantly or death from scalds, This is the preferred starting point
for selling the control for supplying general purpose hot water,
Safety and energy conservation are factors to be considered when
setting the water temperature on the thermostat, The most ener•
gy efficient operation will result when the temperature selling is
the lowest that satisfies the needs consistent with the applica•
lion.
El=
There is a hot water SCALD POTENTIAL if the thermostat Is set too
high.
To adjust the water temperature,
Insert a small straight screwdriver
into slotted screw in hole in front
of thermostat and turn wheel to
desired setting. Thermostat is ad•
justable up to 180° F.
CAUTION!! — Hotter water in•
creases the risk of SCALDING!
Figure 6. -- Thermostat adjustment
,i...amorn%
Honeywel
SAFETY PRECAUTIONS
8
E. Do not allow combustible materials such as newspaper, rags or
mops to accumulate near water heater.
F. If there is any difficulty in understanding or following the
OPERATION or MAINTENANCE instructions, it is recommended
that a qualified person or serviceman perform the work.
A CAUTION I
Hydrogen gas can be produced in a hot water system served by
this water heater that has not been used for a long period of time
(generally two weeks or more), HYDROGEN GAS IS EXTREMELY
FLAMMABLE!! To dissipate such gas and to reduce risk of injury,
It Is recommended that the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance
connected to the hot water system, if hydrogen is present, there
will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow. Do not smoke or use an open
flame near the faucet at the time it is open.
WARNING
When this water heater is supplying general purpose hot water
requirements for individuals, a thermostatically controlled mix.
Ing valve for reducing point of use water temperature is recant.
mended. Contact a licensed plumber or tho local plumbing au•
thority for further Information.
Outlet water temperature will vary during normal operating c•
cies. Reliable temperature readings should be taken shortly alter
main burner cycles oil during a period of little or no use.
3. GAS MANIFOLD PRESSURE —With the gas valve supplied with
this water heater, main burner ignition occurs at a low or step
manifold pressure. which will then automatically build up to ito
normal operating level . The rated operating manifold pressure
is listed on the water heater rating plate. For purposes of input
adjustment, the minimum inlet gas prossure(with main burner on)
is also shown on the rating plate. A 1 /8' NPT lapping is provided
on the outlet side of the gas valve for connecting a manometer to
check this pressure. II necessary, adjust the pressure to the prop•
er value by turning regulator adjustment screw clockwise to in.
crease pressure, or counterclockwise to decrease pressure.
4, CHECK INPUT — Consult the local Gas Company to determine the
heating value of the gas supplied. Check input by clocking gas meter
with all other gas appliances turned off. Use the following formula:
INPUT (btulh) 13,6001 x (Heating Value) x (Number 01 Cubic Feel Timed)
A WARNING
Seconds Clocked
DO NOT exceed Input shown on the water heater's rating plate!
To insure accuracy for rating, clock enough cubic feet of gas so that
the clocked lime is at least 60 seconds.
Operation
Small adjustments can be made by varying the manifold pressure
from the designated settings mentioned above. Any large change
required should be made by changing the burner orifice size.
5. INTERMITTENT PILOT FLAME ADJUSTMENT No adjustment
is required with normal inlet gas pressures. The pilot flame ad•
justment valve is preset, and does not normally require r•ad-
justment.
8. HIGH ALTITUDE -- Ratings of gas appliances are based on sea
level operation and need not be changed for installations at ele•
vations up to 2,000 feet. For installations above 2,000 feet. the
input must be reduced per the National Fuel Gas Code for each
1,000 feet above sea level. Consult a qualified service technician
before making any changes in the input rating.
Properly maintained, this water healer will provide years of depend•
able, trouble free service. II Is strongly suggested that a regular rou•
tine maintenance program be established and followed by the owner.
It Is further recommended that a periodic inspection of the thermo•
scat, burner, relief valve, internal flueway, draft hood / damper as•
sembly and venting system should be made by service technicians
qualified in gas appliance repair.
1. ROUTINE PREVENTIVE MAINTENANCE
A. BURNERS _ Visually inspect the main burner flame and the plot
flame at least every three months. Refer to Figures 7 and 8 for
normal flame pattern, Fallen scale can usually be diclodged from
Figure 7. -- Pilot Flame Pattern
Figure 8. -- Pilot & Main Burner Flame Pattern
Maintenance
9
7. EMERGENCY SHUTDOWN —
A WARNING
Should overheating occur or the gas supply fail to shut off, turn
off the manual gas control valve to the appliance.
A WARNING
DO NOT use this appliance if any part has been under water, Im•
mediately call a qualified service technician to inspect the ap•
pliance and to replace any part of the control system and any gas
control which has been under water.
It the water heater has been subjected to fire or physical damage,
turn off gas at the manual gas control (shut•off) valve. Do not op•
erate the water heater again until it has been checked out by a
qualified service technician,
the tops of the burners with a thin rod, then vacuumed or brushed
from the bottom of the burner box. If a more thorough cleaning is
deemed necessary to restore a normal flame pattern, the burner
tray assembly should be removed and the burners cleaned indi•
vidually.
® CAUTION
For your safety, removal and cleaning of burner tray and Indl•
victual burners should be performed ONLY by a qualified service
technician, as It Involves disconnection of gas �pl�ir�9
testing.
DEC 1 1 2E1
TO REMOVE BURNER TRAY:
1, Turn off manual gas shutoff valve.
2, Disconnect gas pipe union and wiring to gas yalvok
3, Remove retaining screw from burner tray rail on side opposite
gas valve.
4, Slide burner tray assembly out. When reinstalling the burner tray
assembly, make certain it is pushed in all the way against the
stop attached to bottom pan. Then reinstall the retaining screw.
5, Reconnect gas pipe union and wiring to gas valve, turn on man•
ual gas shutoff valve and test for gas leak,
B. VENTING SYSTEM -- Inspect venting system at least yearly to
make certain the passageways are free and unobstructed, and
that the vent connectors from the water heater's draft hood to the
chimney are properly positioned and securely attached. Remove
any obstructions in vent connector or chimney and replace any
corroded through vent connectors.
C. CONTROLS — The manifold pressure and controls should be
checked at least yearly by a qualified service technician.
•
Maintenance ,
1, This water heater is equipped with a combination thermo-
stat/temperature limiting device (ECO) that should be checked
annually by qualified service personnel.
A CAUTIONI
Label all wires prior to disconnection when servicing controls,
Wiring errors can cause improper and dangerous operation.
VERIFY PROPER OPERATION AFTER SERVICING!
2, The Temperature and Pressure Relief Valve must be free to
operate properly, Check (at least once a year) by lilting the
handle fully and allowing several gallons of water to flush
through the discharge line, Make certain the discharged water
Is directed to a suitable drain.
A DANGER
Before manually operating the relief valve, make certain no one
will be exposed to the danger of coming in contact with the hot
water released by this valve. The water may be hot enough to
create a SCALD hazard. The water released should be directed to
a suitable drain to prevent Injury or damage.
NOTE: If the temperature and pressure relief valve on the
water heater discharges periodically, this may be due to Cher•
mat expansion in a "closed" water system, Contact the water
supplier or local plumbing Inspector on how to correct this.
DO NOT plug the relief valve outlet.
D. TANK— Good maintenance requires that the tank bo cleaned of
deposits. Unless the water supply is soil (0 to 5 grains hardness),
scale or lime deposits will accumulate in the tank. Hard water
scale is deposited at an increasingly high rate in proportion to in•
creased water temperature, Accumulation of these deposits may
reduce efficiency, and shorten the life of the water heater. A well
maintained water softener will keep the inside of the lank free of
damaging scale deposits.
Any new installation should have a tank inspection program set up
Initially for frequent inspection. The first inspection should be
within a six month period. Once the scaling tendencies have been
established, the inspection program can be modified to suit the
Maintenance Notes
10
water conditions. Cleaning should be performed if the scale has
accumulated above the drain valve opening.
A wet-dry shop vac. with a nozzle fashioned from 1" and /or 3/4"
polyethylene pipe makes a good tool for scraping and removing
scale.
TO CLEAN OR INSPECT TANK:
1. Shut oft gas valve and drain tank.
2, Remove tank ctean•out cover on jacket and with pocket knife
cut and remove a circular plug of insulation the full size of jack-
et opening,
3. Loosen nut on seal plate assembly enough to twist yoke side-
ways, Hold assembly securely and push inward, then remove
from tank.
4, Remove as much built-up scale from flue tubes and tank bat•
tom as practical. Do not attempt to clean so thoroughly that
the tool used damages the glass lining.
5, Clean the seal plate and install a new gasket. Wipe clean the
interior surface of the tank that contacts the gasket. Reinstall
the seal plate and tighten in position. Fill tank with water and
check for leaks, It no leaks are found, Install insulation plug
and clean.out cover on jacket and relight the water heater.
II chemical limo dissolving cleaners are preferred, cautiously fol•
low the instructions supplied with the cleaner. DO NOT use a murk
alic or hydrochloric acid (HCi) base cleaner,
2. ANODE INSPECTION — The water supply in certain areas con.
tains very aggressive elements. In those areas, periodic inspec•
lion of the anode Is recommended to determine II replacement is
necessary. The anode(s) supplied in this water heater is slowly
consumed , thereby eliminating or minimizing corrosion and pro.
!acting the glass lined tank. The anode(s) should be replaced
when more than 6" or core wire is exposed at either end.
3, SEASONAL OPERATION — II the water healer is to remain idle
for an extended period (60 days or more) the heater should be
turned off. The water heater and piping should be drained if they
might be subjected to freezing temperatures. It is recommended
that the water heater's operation is thoroughly checked (by a qual•
stied service technician) before it is placed back in service. NOTE:
Refer to Hydrogen Gas caution notation on page 8.
{
Replacement Parts
The following Gaskets are required for Normal Maintenance for all Models:
SP5886 Tank Handhole Sealplate Gasket
SP6287 Flue Liner Cleanout Cover Gasket
How to Obtain Service Assistance
1. Should you have any questions about your new water heater, or
NI requires adjustment, repair, or routine maintenance, it Is Bug•
gelled that you first contact your installer, plumbing contractor
or previously agreed upon service agency. In the event that the
firm has moved, or is unavailable, refer to the telephone direc•
tory commercial listings or local utility for qualified service as
sistance.
2. Should your problem not be solved to your complete satisfaction,
you should then contact the Manufacturer's National Service Os'
partment at the following address:
2600 Gunter Park Drive
Montgomery, Alabama 36109.1413
Phone: 1.800432.8373.
All other Parts can be ordered by providing the following information:
1. Description of Part(s), such as
Main Gas Valve
Pilot Burner
Main Burner
Thermostat
Damper / Draft Hood Assembly
Anode Rod
Or other parts as required,
2. Ouantity of each part required.
3. Complete models number and name of the water heater,
4. Serial Number of water heater.
6, Specify Type of Gas.
6, Address Parts Orders to your distributor or dealer,
11
t;ll �1rit■flViptI1J1
DCC 1 1 2000
� S to t t.0
When contacting the manufacturer, the following information
should be made available:
1, Model and serial numbers of the water heater as shown on the
rating plate attached to the jacket of the heater,
2, Address where water heater is located and can be seen.
3. Name and address of installer and any service agency who per•
formed service on the water heater.
4, Date of original installation and dates any service work was per
formed.
5. Details of the problem as you can best describe them.
6. List of people, with dates, who have been contacted regarding
your problem.
,rouble Shooting Guid&
Damper Does Not Operate:
1. Is Damper Drive Motor shaft connected to damper shaft
by "arrowhead" shaped connector?
2. Check that 120VAC power is present, and be sure that
main power switch on side of control enclosure is in the
"ON" position.
YES
YES
Y � .
3. Ensure that the polarized plug to damper drive assembly
is properly mated and making good connection.
YES
4. Set thermostat to lowest setting, and wait one minute. After
one minute, adjust thermostat to highest setting. Damper
should open within 30 seconds.
YES
5. Re•adJust thermostat to desired setting . DANGER — There
is a hot water SCALD POTENTIAL Ii the thermostat Is sot too
high.
ricoAW
Label all wires prior to disconnection when servicing con.
trola. Wiring errors can cause improper and dangerous oper•
alien,
VERIFY PROPER OPERATION AFTER SERVICINGI
— NO Replace "arrowhead" shaped connector, ensuring that shaft
is properly connected, or replace damper drive assembly.
NO
NO
-°- NO °►"
Restore 120VAC power , turn main power switch to "ON" po•
sition, If damper still does not open, proceed to step 3.
Re•insert polarized plug, ensuring that connections are good.
If damper still does not open, proceed to step 4.
MINNIE
Disconnect polarized plug and check to see if 24 VAC exists
between Terminal I (white wire) and Terminal 4 (blue wire).
(Refer to figure 9 or 10 for complete wiring diagram.)
NO
{
YES
■■■■.# ANIMIMMI■••••■•
Turn main power switch to "OFF" position and or•
range for a replacement damper assembly, (refer
to "Temporary Solution" detailed below until ro•
placement damper assembly is received)
Ensure that blue wire is securely fastened to the thermostat,
and 24 VAC is present. Also ensure that secure connections
and proper voltages exist at ignition module, thermostat /limit,
transformer, and main power switch. (Refer to Figure 9 for
complete wiring diagram.) If proper voltages are observed
at ail locations, and damper still does not open; replace
Damper Drive Assembly.
-- TEMPORARY SOLUTION FOR NON-OPERATING DAMPER ASSEMBLIES --
The water heater may still be used until a replacement Damper Assembly can be installed by following these steps:
I, Turn off power to the water heater at the main power switch located on the side of the control enclosure. Order a replacement Damper Assembly.
With power still off, remove Damper Drive Motor cover and move the switch located to the left side of the the motor from the "NORMAL'
position to the 'SERVICE' position. Using a standard flat screwdriver, rotate the slotted white knob, located above the motor, counter•clock•
wise until the damper blade is in the open (fully vertical) position. Replace cover and turn power on at the main power switch located on
the side of the control enclosure. The heater should now attempt its firing sequence. If burner does not start. refer to the Main Burner Does
Not Start section in this Trouble Shooting Guide.
12
4
trouble Shooting Guide
Main Burner Does Not Start:
1, Check 120 VAC power supply. Turn on control box switch.
If okay, reset ignition control by turning power off for about
10 seconds, then on again. Did spark occur at Electrode
Gap?
YES
rr--_
[ 2. _ DId Pilot burner light, or was It slow to light?
YES
YES
1 4. Did Main Burner light?
YES
YES
5. Does Ignition Control lockout on every cycle?
6. Incorrect wiring or High Limit Control has lower cut•out
temperature than Thermostat. Reduce temperature set•
ling or replace thermostat.
NO—►
NO —ta►
— NO --ow
NO --r►
13
Ensure that polarized plug connection to damper motor is
secure. Does damper operate?
NO Refer to "Damper Does Not
Operate ", p
YES
Check for 24 VAC between Red wire connections at Ignition
Control and ground.
YES
If power is supplied to Ignition Control, remove and check Ig•
nation Cable for good continuity. Check electrode ap for prop•
er spacing (1/0' to 5132"). Examine Ceramic Insulator on Pilot
Assembly for cracks, Replace Ignition Control If all other com•
ponents check okay.
Turn on all gas cocks. Pilot burner will not light readily until
all air Is purged from gas line. Determine 1124 VAC is being
supplied between PV and PV /MV terminals of Ignition Control,
Check all Brown wire connections back to terminal of Igni•
lion Control and While wire to ground connections. If tormi•
nal is not energized, replace ignition Control. II Pilot Gas
Valve does not open, replace.
II Pilot Valve opens, chock for normal as pressure. Check
Electrode for proper gap(1 /0' to 5/32 "). Check for possible
scale particles Interfering with normal flame pattern. Check
position of Pilot Gas adjustment screw.
Clean all electrode surfaces with steel wool or emery cloth, re•
place Pilot Assembly.
Replace Ignition Control,
Turn gas cock knob fully to ON position. Check for 24 VAC
between MV and MV /PV terminals on ignition Control. Re
place gas valve if energized and it doesn't open. Check Blue
wire connection to terminal. Replace Ignition Control if ter•
minal is energized when Pilot burns continuously.
Cycle on without Main Burner(remove Blue wire from MV ter•
minal on ignition Control). Examine Pilot flame. It should
have the Flame Pattern illustrated in the manual without blow•
ing or yellow streaks. Check for gas leaks at tub4rlapo 9qc•
tions, remove pilot burner and cleanolflai ,�orireplpce as
necessary to restore normal flame pat'terrOpeat steps 2
and 3 above.
NO
Replace Damper Assembly.
) ' i
Wiri: j and Schematic Diag -ms
fHEAMOStAt
AND
UN"
No
go—
Nro
rMVE
10411001/41
ARO
NWT
v»—
as.
...�.... w.i
� 1 1 0111
6D o .. W.t
pee w w
Y
Y•1
IL •
ass
WITCH
V.r
100100
CONTR%
120V
11 1.2
DLL f
WHItI
CONNECTION DIAGRAM
NOTE: If any of the original wire as supplied with this Appliance must be replaced, it MUST be replaced with 11 OA„ $00V,
101'C wise or its equivalent, unless otherwise noted.
A CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING,
Figure 8. — Diagrams for units supplied with Honeywell VR8304P Gas Volvo end Honeywell
88600M Ignition Control,
01
DAMPER
MOTOR
ANY REPLACEMENT WIRE
111/5T DE WOK* rON Eie C.
tRANSlORMEA
CONNECTION DIAGRAM
ELECt$OOE Ase t
PILOT
ELECTROPE ASE Y.
NORMAL OPERATION SEOUENCE
Lt INDICATED BY BOIED NUMERALS L2
I 1 20 V ►
w
MOD
SCHEMATIC
SCHEMATIC
a
Q COMM
71V
ION C
TN
.4- 74 V -
L1 =WMtittia t u
40- --n --- 170 V -
IGNITION lott
COiTI OL
NOTE: II any el the original wire as supplied with this appliance must be replaced, it MUST be replaced with 18 GA., 400Y.
100'C wire qr its equivalent, unless otherwise noted.
A CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING!
Figure 10. -- Diagrams for units supplied with Robertshaw 7000 DERHC•S7C or 7000BDER•S7C Gas
Valve and Honeywell S8600M Ignition Control.
•
•
CtN Of ''T UKWILA
DEC _ 6 2000
E Mfl CeNtea
M �: U COPY
1 undzrstand that the Plan Check and approvals s are
subject to error; and omissions approval
does not authorize the violation of any
adopted coda or ordinance. Receipt of con-
tractor's copy of approved plans acknowledged.
5,9
a
•
By
Date 1
SEPARATE PERMIT
REQUIRED FOR:
0 MECHANICAL
L ELECTR1CA..
( PLUMBING
GAS PIPING
CITY OF TUKWILA
BUILDING DIM1314
CM APPROVED 11+
DEC 1 101
c lyc�tl.0
ACTIVITY NUMBER: M2000 -276 DATE: ,... -06- 200
PROJECT NAME: .„ULYSSES RESTAURANT
SITE ADDRESS: 16360 42._ AV S SUITE NO:
',original Plan Submittal Response to Incomplete Letter #
Response to Correction Letter # __ ... _ Revision # After Permit Is Issued
PEtARTME.NIS:
g i In Division �{
g ICJ
C. l2
Public Works ❑
DETERMINATION OF COMPLETENESS; (Tues., Thurs.) DUE DATE: 12-00
Complete Complete 2(
Comments:
TUES /THURS ROUTING:
Please Route
PERMIT COORD COPY
PLAN REVIEW /ROUTING SLIP
REVIEWER'S INITIALS:
Fir ention
(2i
Structural
Incomplete ❑
Structural Review Required
APPROVALS OR CORRECTIONS: (ten days)
Planning Division
Permit Coordinator
Not Applicable ❑
❑ No further Review Required
DATE:
DATE:
DUE DATE 1- 4 -2000
Approved El Approved with Conditions Ef Not Approved (attach comments) ❑
REVIEWER'S INITIALS;
O EC ON DE MIN ON: DUE DATE
Approved Ej Approved with Conditions E Not Approved (attach comments) D
REVIEWER'S INITIALS: DATE:
,•`�/y!+.j � .• . - — �1r ✓t r It