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HomeMy WebLinkAboutPermit M2000-281 - HOFFMAN RESIDENCEM2000-281 Hoffman Residence 11685 44 Av EX RED OCT -22001 City of Tukwila (206) 4313670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M2000 -281 Type: B -MECH Category: RES Address: 11685 44 AV S Location: Parcel #: 334740 -0570 Contractor License No: WASHIES07403 TENANT OWNER CONTACT CONTRACTOR DARRELL HOFFMAN 11685 44 AV S, TUKWILA, WA 98178 HOFFMAN DARRELL & GAYLE 11685 44TH AVE 5, SEATTLE WA 98178 CANDICE GALLAGHER 2800 THORNDYKE AV W, SEATTLE, WA 98199 WASHINGTON ENERGY SERVICES CO 2800 THORNDYKE AV W, SEATTLE, WA 98199 *************,********,********************* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Permit Description: LIKE FOR LIKE CHANGEOUT OF 50 GALLON GAS WATER HEATER. UMC Edition: 1997 ******************************************* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** mf 1� Permit Center I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I em authorized to sign for and obtain this building permit. Signature:, , Print Name: thorized Signature .0..Y .y rC i .rr lei r MECHANICAL PERMIT L2e- -- 0c) Date Valuation: Total Permit Fee: Status: ISSUED Issued: 12/12/2000 Expires: 06/10/2001 Phone: Phone: 206 - 378 -6922 Phone: 206- 282 -4700 500.00 34.15 /10drei —war r r rr rr r_r rr Title: C, , Yyy ,! This permit shall become null and void if the work 1s not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. 1 Address: 11685 44 AV S Suite: Tenant: DARRELL HOFFMAN Type: B-MECH Parcel #: 334740-0570 CITY OF TUKWILA Permit No: M2000-281 Status: ISSUED Applied: 12/12/2000 Issued: 12/12/2000 **k******Or******k*Alklek************kh*h**k4***k**A**kkk**kkk***k***A*******A Permit Conditions: 1. Electrical permits shall be obtained through the Washinoton State Division of Labor and Industries and all electrical work will be inspected by that agency (248-6630). 2. Plumbing permits shall be obtained through the Seattle-King County Department of Public Health. Plumbing will be inspected by that agency, including all as piping (296-4722). FUEL BURNING APPLIANCES MAY NOT OE INSTALLED IN SLEEPING ROOMS. U.M,C. 304.5. 4. APPLIANCES, WHICH GENERATE A FLAME, SPARK OR GROWING IGNITION, SHALL BE ELEVATED 18 INCHES ABOVE THE FLOOR, U.M.C. 303.1.3. 5. WATER HEATER SHALL BE ANCHORED TO RESIST EARTHOUAKE, 510.5. 6, No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 7. A1. inspection records, and approved plans shall be available at the job site prior to the start of any con- struction. These documents are to be maintained and avnil able until final inspection approval is granted. 8. All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1997 Edition). Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be con- strued to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinance of the jurisdiction. No permit presuming to give authority to violate or cancel the provisions of this code shall be valid. 10. Manufacturers installation instructions required on site for the building inspectors review. I hereby certify that I have read those conditions and will comply with them as outlined. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other work or local laws regulating construction or the performance of work. C fN Signature: Print Name: pin .14-A s (, Date: 01)D 1c1 • _ • Project Name/Tenant: Oct_ ` j t Value of Mechanical Equipment: Site Address : 4 ., 1 lv " -. City S ate/Zip: l ,C—C.5 01 �ZS �1 `� a arcs! Number: -I ' Leg; 0 Phone: (:}.61,, ) -..- -f — V-6(00 Property Owner: D Street Address: r, n �* City State/Zip: Fax #: ( ) --'',° Contractor: ke-41: r -k-er-r1 it vNi),, SANAt t aa Phone: (DA( ) f)-_ t.- (.-1 Street Address: v �J City State/Zip: N (x:— 31,x`4 t , (- A ` Fax #: ( ) (,, e5 ' Thw if \ v is Contact Person: , l nt titi C Street Address: ___.-- _ C ct-I-1 a ti5Y , .3 C� -lkeLc jilL Phone: ( •) c "Xtc- t f c��7 a , City State/Zip: Fax #: ( ) BUILDING. OWNER OR AUTHORIZED AGENT: Signature: k t ` --'',° Dale: 1 73 Print namo: Address: C (,, Phone: (N0t,r )"1 - g Fax #: ( t City /State/Zip: , Mechanical Permit Application MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT) Description of work to be done (please be specific): Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: if the applicant Is other than the owner, registered architecVengineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. Expiration of Plan Review • Applications for which no permit is issued within 180 days following the data of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Date application accepted: 12 - 11/2/99 meth perndtdoc CITY OATUKWiLA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Date plication expires: ..- 12 FOR STAFF USE ONLY Project number: Permit Number. Application and plans must be complete in order to be accepted for plan review. Applications will not he accepted through the mail or facsimile. MzcW iS1 aken by: (initials) ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire prevention division for additional comments (Uniform Mechanical . Code 1009). Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other a liable requirements irem of the Washington State Nonresidential Ener Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal RESIDENTIAL: Two complete sets of attachments required with application submittal 1111/99 ailymtdoc NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. Submittal Requirements New Sin: le Fam!! Residence Heat loss calculations or Form H.6. Equipment specifications. r Chan: a -out or re, lacement of exlstin: mechanical e. ul. mont Narrative of work to be done includin: modification to duct work. Installation of Gas Fire . lace Narrative with specification of equipment and chimney typo. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. NOTE: Water heaters and vents are included In the Uniform Mechanical Code — please Include any water heaters or vents being Installed or replaced. Ala ** *****4***********4* 4 **4******* * * * *** * ** * * * * **4*' ****** * * *4+4* XTY OF 1 WA -� / 11000 ! 1 4 * ** * * ** * * * **** * *** ** * * * *�►�"7 TRIthUMIT Number* Rt9000405 Amounts Pav *Ono Mathods CHECK Notation: ;O 'nits ILO 34.15 12/12/00. 12 :20 POrm i t No: M2000 -201 Nom: O t4ECH MECHANICAL PERMIT Pkrcis 1 Nos 334740 -0570 1t t4ddrass: 11605 44 AV O rota' Foos: :34.15 hie Pitvms*nt 34.15 l otu l ALL t'mts s :14.15 Ou l mnua t .00 ccount Code Ooucr i of i on Amount 400/322 100 MECHANICAL - KLI 34.15 f if if a H M M Mo. MM MM 071.1 12/14 9710 TOTAL 7 August 20. 2001 Ms. Candice Gallagher 2800 Thorndyke Av. W. Seattle, WA 98199 Dear Ms. Gallagher: City of Tukwila Department of Community Development Steve Lancaster, Director RE: Permit Status M2000 -281 Site Address: 11685 44th Ave. S. In reviewing our current permit files, it appears that your permit for installation of gas water heater at Hoffman residence issued on December 12, 2000, has not received a final inspection as of the date of this letter by the City of Tukwila Building Division, Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the building official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if'the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if'a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non-complying and not in conformance with the Uniform Building Code and /or Mechanical Code. Please contact the Permit Center at (206) 431-3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter, Sincerely, L(1p't. Ct ;'L T-rie l Kathryn A. Stetson Permit Technician Xc: 1'cratit File No. , M2QQ0, 81 Duane Griffin, Building Official Steven M. Mullet, Mayor 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206-43l-3670 • Fax: 206-431-3665 Residential Gas Water Heater USE & CARE MANUA WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR p, DLCI F'f i'rnw r '11E. CITY OF TUKWILA APPROVED DEC 1 2 2000 +,? rii. (;7P,, (7)17i0 LcCib so, A FOR YOUR SAFETY! -- Do not store or use gasoline or other flammable vapors or liquids or other combustible materials in the vicinity of this or any other appliance, To do so may result in an explosion or fire. -- WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a N'zoco-i The purpose of this manual is twofold: for the installing contractor, to provide re- quirements and recommendations for the proper installation and adjustment of the water heater, and for the owner-operator, to explain the features, operation, safe- ty precautions, maintenance and trouble shooting of the water heater, This menu- al also includes a parts list, it is imperative that all persons who are expected to install, operate or adjust this water heater read the Instructions carefully so that they may understand how to do Any questions regarding the operation, maintenance, service or warranty of this water heater should be directed to the entity from whom It was purchased. If addi- tional Information Is required, refer to the section on How to Obtain Service Assis• Lance. Do Not Destroy this Manual. Please read carefully and keep In a safe place for Future Reference. A Recognize this symbol as an Indication of Important Safety In. formation! A PROPOSITION 66: This appliance contains fiberglass insulation. Respirable particles of fiberglass are known to the State of California to cause cancer, Exhaust gas from this appliance contains chemicals, including Carbon Monoxide, known to the State of California to cause birth defects or other reproductive harm. A WARNING: If the Information In these instructions is not followed exactly, a fire or explosion may result causing property damage, personal Injury or death, neighbor's phone. Follow the gas supplier's Instructions, • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. -- Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier. Be sure to read and understand the entire Use & Care Manual before attempting to install or operate this water heater. Pay particular attention to the following General Safety Precautions. Failure to follow these warnings could result in a fire or explosion, causing property damage, bod• ily injury or death . Should you have any problems understanding the instructions in this manual, STOP, and get help from a qualified installer or service technician or the gas supplier. A WARNING Gasoline, as well as other flammable materials and liquids (adhesives, solvents, etc,), and the vapors they produce, are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials anywhere near or in the vicinity of a water heater. Be sure to read and follow the warning label pictured below and other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in property damage, bodily injury, or death. A DANGER Failure to Install the draft hood and properly vent the water heater to the outdoors as outlined In the Venting Section of this manual can result In unsafe operation of the water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, never operate this water heater unless It Is properly vented and has an adequate air supply for proper operation, Be sure to Inspect the vent system for proper Installation at Initial start-up; and at least annually thereafter. Refer to Maintenance section of this manual for more information regarding vont system Inspections, A ueneral Safety Precautions A DANGER A Vapors from flammable liquids will explode and catch fire causing death or severe burns Do not use or storee e vents or ad a heaives In the same room or area near the water heater, Keep flammable products; 1, far away from heater, 2. In approved containers, 3. tightly closed and 4. out of children's roach. Installation: Do not Install water heater where flammable products will be stored or used unless the main burner and pilot flames Water heater has a main burner and pilot flame. The pilot flame: 1, Is on all the time and 2. will Ignite flammable vapors. Vapors; 1, cannot be seen, 2. we heavier than air, Aoa long way onthe 4. can be d riled from other rooms to the pilot flame by air currents. are at least 18" above the floor. This will reduce, but not eliminate, the risk of vapors being Ignited by the main burner or pilot flame. Read and follow water heater warnings and In ens. if owners manual is missing, contact the retailer or manufacturer. 2 A, DANGER LIQUEFIED PETROLEUM MODELS --• Propane, or LP gas, must be used with great caution, • It is heavier than air and will collect first in lower areas making it hard to detect at nose level. • Make sure to look and smell for LP leaks before attempting to light appliance. Use a soapy solution to check all gas fittings and connections, Bubbling at a connection indicates a leak that must be corrected. When smelling to detect an LP leak, be sure to sniff near the floor too, • Gas detectors are recommended In LP applications and their installation should be in accordance with the manufacturer's recommendations and /or local laws, rules, regulations or customs. • It is recommended that more than one method be used to detect leaks In LP applications. IF LP GAS IS PRESENT OR SUSPECTED: • DO NOT attempt to find the cause yourself; • DO NOT try to light any appliance; • DO NOT touch any electrical switch; • DO NOT use any phone in your building. • Leave the house immediately and make sure your family and pets leave also. • Leave the doors open for ventilation and contact the gas supplier, a qualified service agency or the fire department. • Koop the area clear until the service call has been made, the leak is corrected, and a qualified agency has determined the area to bo safe. A WARNING Both LP and natural gas have an odorant added to help detection. Some people may not physically be able to smell or recognize this odorant. If unsure or unfamiliar about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade ", which causes the odorant to "fade ", or diminish In Intensity can also hide or camouflage a gas leak, A DANGER Water heaters utilizing Liquefied Petroleum gas (LP) are different from natural gas models. A natural gas heater will not function safely on LP gas and vice versa, No attempt should ever be made to convert a heater from natural gas to LP gas. To avoid possible equipment damage, personal injury or fire: DO NOT connect this water heater to a fuel type not in accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These units are not certified for any other type fuel. LP appliances should not be installed below -grade (for example, in a basement) if such installation is prohibited by federal, state and /or local laws, rules, regulations or customs. Temperature Time to Produce Serious Bum 120' F. More than 5 minutes 125' F. 11/2 to 2 minutes 130' F. About 30 seconds 135' F. About 10 Seconds 140' F. less than 5 seconds 145' F. Less than 3 seconds 150' F. About 1 seconds 155' F. About 1 second A. general Safety Precai ions - WATER TEMPERATURE ADJUSTMENT - Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater's thermostat. Water temperatures above 125°F. can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. NOTE: Households with small children, disabled, or elderly persons may require a 120 °F. or lower thermostat setting to prevent contact with "HOT" water. A DANGER Water temperature over 125 °F can cause severe burns instantly or death from scalds. Children, disabled and elderly are at highest risk of being scalded. See instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are available, see manual. Itth 2 Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the thermometer. 3 The following chart may be used as a guide in determining the proper water temperature for your home. TIME / TEMPERATURE RELATIONSHIPS IN SCALDS The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat. To comply with safety regulations the thermostat was set at its lowest setting before water heater was shipped from the factory. The Illustration below details the approximate water temperature for each mark on the Thermostat Temperature Dial. "Danger Range" j 1 130'F (Apero* ) t401 i4rc o 1 150 F tApp(ox) 1601 (Approx.) table courtesy or Snnnen Bum r. lute "Safety Range" r.. .a...:• . r A DANGER ¶20'F: (Accror ) 110'F, (*toil) 1001 . (ApproK ) 901,(ApproxI 80'F. (Approx ) 70'F (Approxf 60'F. (Appmx.) There is a Hot Water SCALD Potential If the thermostat is set too high, Mixing valves for reducing point of use water temperature by mixing hot and cold water In branch water lines are available. . • n . t a li :1 = • . I • :r • r plumbing authority for further information. 1 • COMPONENTS OF YOUR WATER HEATER -- So that you may better understand the operation of your new water heater, the following section illustrates the basic components of a typical water heater. 22 . 20 21 tt 10 12 13 Fig, 1. — Basic Gas Water Heater WARNING 17 18 14 19 15 18 Read and Review this entire Manual with special emphasis on the Venting Section (Pages 6.7) and Operation Section (Pages 8.10) prior to any installation work The location chosen for the water heater must take into consideration the following: LOCAL INSTALLATION REGULATIONS This water heater must be installed In accordance with these instructions, local codes, utility company requirements, and/or in the absence of local codes, the latest edition of the American National Standard / National Fuel Gas Code. A copy can be purchased from either American Gas Association, 1515 Wilson Blvd, Arlington, VA 22209 as booklet 2223.1 or National Fire Prevention Association, Batterymarch Park, Ouincy, MA 02269 as booklet NFPA No.54, LOCATION A, A gas fired water heater should not be installed in a space where liquids which give otf flammable vapors are to be used or stored. Such liquids include gasoline, LP gas (butane and propane), paint or adhesives and their thinners, solvents or removers. Because of natural air movement in a room or other enclosed space, flammable vapors can be carried some distance from where their liquids are being used or stored. The open flame of the water heater's pilot light or main burner can ignite these vapors causing an explosion or fire which may result in severe burns or death to those in range, as well as property damage. For these reasons installation of a gas fired water heater in a garage is not desirable. Fig. 2. — Thermostat and Burner Introduction 4 1. Thermostatic Gas Valve 2. Gas Cock Knob 3. Red Button 4 Thermostat Temperature Dial 5. Main Burner 6. Pilot Burner 7, Thermocouple 8. Main Burner Orifice 9. Glasstined Tank 10. Insulation 11. Jacket 12. Jacket Door 13. Inner Door 14, Floor Shield 15, Drain Valve 18. Internal Flueway 17, Flue Baffle 18, Dip Tube (Cold Water Inlet) 19, Anode 20, Relief Valve Opening (On Top) 21, Water Connections (On Top) 22, Draft Hood II a location In a garage is the only alternative, the gas water heater should be Installed so that the open flame of the pilot and main burner are no less than 18 Inches above the garage floor, unless specifically exempted from this by local codo, rule, regulation or custom. Raising the gas fired water heater will reduce but not eliminate the possibility of lighting the vapor of any flammable liquids which may be improperly stored or accidentally spilled, The water heater must be located or protected so it is not subject to physical damage, for example, by moving vehicles, area flooding etc, Stand Kits to raise the water heater the required 18' above the floor are available from the distributor or store where the water heater was purchased. Request 'Stand Kit, Part Number AS29061'. B. The water heater should be installed as dose as practical to the gas vent or chimney. Long hot water lines should be insulated to conserve water and energy. The water heater and water lines should be protected from exposure to freezing temperatures. DO NOT install the water heater in bathrooms, bedrooms, any occupied rooms normally kept closed, or in outdoor unprotected areas, C. Minimum clearance from combustible construction is 1 inch sides and rear: 3 inches from front of control; 12 inches top. If clearances stated on instruction/Warning label, located on front of heater. differ from the aforementioned clearances, install heater according to the clearances stated on the Instruction/Warning label. The water heater may be installed on combustible floors, but not directly on carpeting. If the water heater must be installed on carpeting, place a metal or wood panel beneath water heater, extending beyond its full width and depth at least 3 inches in Introduction all directions. If the water heater is installed in an alcove or closet, the entire floor must be covered by the panel. A minimum of 24 inches clearance from the front and top should be available for adequate inspection and servicing. A WARNING "Combustible construction" refers to adjacent walls and ceilings, and should not be confused with combustible or flammable products and materials. Combustible and/or flammable products and materials should never be stored in the vicinity of this or any gas appliance. A CAUTION The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adjacent to it or to lower floors of the structure, When such areas cannot be avoided, H is recommended that a suitable catch pan, adequately drained, be Installed under the water heater. The pan MUST NOT restrict combustion air flow to bottom of water heater. Figure 3. — Auxiliary Catch Pan NOTE: Auxiliary catch pan installation MUST conform to local codes, Catch Pan Kits aro available In 16', 19', 22', 24', and 264' diameter, from the distnbutor or store where the water heater was purchased. E. COMBUSTION & VENTILATION AIR — Proper operation of the water heater requires air for combustion and ventilation, If the water heater is installed In an unconfined space within a budding of conventional frame. masonry or metal construction, Infiltration air is normally adequate for proper combustion and ventilation. However, if the space is confined. 1. INSPECT SHIPMENT — Inspect water heater for possible shipping damage. Check the marking of the rating plate of the water heater to be certain the type of gas being furnished corresponds to that for which the water heater is equipped. 2. WATER SUPPLY CONNECTIONS— Refer to Fig. 4 for suggested typical installation. The installation of unions or flexible copper connectors is recommended on the HOT and COLD water lines, so that the water heater may be easily disconnected for servicing if necessary. The HOT and COLD water connections are clearly marked. Install a shutoff valve in the cold water line near water heater. Determine if there is a check valve in the cold water supply line. It may have been installed as a separate component or it may be part of a pressure reducing valve, water meter or water softener. A check valve located in the cold water inlet line can cause a 'closed' Installation provisions for this air must be made. A confined space is one having a volume of less than 50 cubic feet per 1000 BTUH of the aggregate input of all appliances within that space. The air must be supplied through two permanent openings of equal area, one of which is to be located within 12 inches above the floor and the other is to be located within 12 inches below the ceiling. The minimum net tree area of each opening must be not less than one square inch per 1000 BTUH of the total input rating of all the appliances in the enclosure (but not less than 100 square inches), if each opening communicates with other unconfined areas inside the building. Buildings of unusually tight construction shall have the combustion and ventilation air supplied from outdoors or a freely ventilated attic or crawl space, If air is supplied from outdoors, directly or through vertical ducts, there must be two openings located as specified above and each must have a minimum net free area of not less than one square inch per 4000 BTUH of the total input rating of all the appliances in the enclosure. If horizontal ducts are used to communicate with the outdoors, however, each opening must have a minimum net free area of not less than one square inch per 2000 BTUH of the total input rating of all the appliances in the enclosure, If ducts are used, the minimum dimension of rectangular air ducts shall be not less than 3 inches, NOTE: if the openings are to be covered with a protective screen or grill, the net free area of the covering material must be used in determining the size of the openings, as stated above. Protective screening for the openings MUST NOT be smaller than 1/4 Inch mesh to prevent clogging by lint or other debris Provisions for combustion and ventilation air must comply with referenced codes and standards, See Local Installation Regulations Section, F. CORROSIVE ATMOSPHERES —The water heater should not be installed near an air supply containing halogenated hydrocarbons, For example,the air In beauty shops, drycleaning establishments, photo processing labs, and storage areas for liquid and powdered bleaches or swimpool chemicals often contain such hydrocarbons. The air there maybe sale to breathe. but when it passes through a gas flame, conceive elements are released that will shorten the life of any gas burning appliance. Propellants from common spray cans or gas leaks from refrigeration equipment are highly corrosive after passing through a flame. The limited warranty is voided when failure of water heater is due to a corrosive atmosphere, (Reference is made to the limited warranty for complete terms and conditions.) water system. A closed system prevents the water, as it is being heated, from expanding back into the cold water supply line, Pressure can build up within the heater causing the relief valve to operate during a heating cycle. This excessive operation can cause premature failure of the relief valve and possibly the heater itself. Replacing the relief valve will not correct the problem. A method of preventing pressure build-up is to install an expansion tank in the cold water supply line between the heater and the check valve. Contact your installing contractor, water supplier, local plumbing inspector or plumbing supply house for assistance. IMPORTANT!! Do not apply heat to the cold water supply fitting. If sweat connections are used, sweat tubing to adapter before fitting adapter to cold water inlet of heater. Any heat applied to the cold water inlet will permanently damage the dip tube, Installation Heat Trap I 6' Min. Hot Water`` Outlet to Fixtures Temperature & Pressure Relief Valve Manual Gass Shut•Of1 To Gas Supply Sediment Trap Cap Ground Joint Union Thermostatic GU Valve Jacket Door Vent Connector to Chimney Union Dram Valve Pitch up per foot Draft Hood Anode Union Heat Trap 6' Min. Shu1.0ff Valve Relief Valve Discharge Line to suitable open drain Au*iliary Catch Pan Air Gap E' 6' To Cold Water Supply Figure 4. — Typical Installation 3, RELIEF VALVE —A new combination pressure and temperature relief valve, complying with the Standard for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems, ANSI 221.22, must be installed in the opening provided on the water heater, at the time of Installation. (Refer to Fig, 4.) No valve of any type should be installed between the relief valve and the tank. Local codes shall govern the installation of relief valves. The pressure rating of the relief valve must not exceed 150 PSi, the maximum working pressure of the water heater as marked on the rating plate, The BTUH rating of the relief valve must equal or exceed the BTUH Input of the water heater as marked on its rating plate. Connect the outlet of the relief valve to a suitable open drain, Piping used should be of a type approved for hot water distribution. The discharge line must be no smaller than the outlet of the valve and must pitch downward from the valve to allow complete drainage (by gravity) of the relief valve and discharge line. The end of the discharge line should not be threaded or concealed and should be protected from freezing. No valve of any type, restriction or reducer coupling should be installed in the discharge line. 4. TO FILL WATER HEATER—Make certain drain valve is closed. Open shutoff valve in cold water supply line. Open each hot water faucet slowly to allow air to vent from the water heater and piping. A steady flow of water from the hot water faucet(s) indicates a full water heater, 6 A WARNING Tank MUST be full of water before water heater is turned on. The water heater's warranty does not cover damage or failure resulting from operation with an empty or partially empty tank (dry fired). 5. GAS SUPPLY—The branch gas supply line to the water heater should be clean ; " black steel pipe or other approved gas piping material. A ground joint union or ANSI design certified semirigid or flexible gas appliance connector should be installed in gas line close to the water heater, and a manual gas shutoff valve should be installed in the gas line prior to the union, The manual gas shutoff valve should be at least 5 feet above the floor and readily accessible for turning on or off. A sediment trap should be installed at bottom of the gas line. (Refer to Fig. 4) Compound used on threaded joints of the gas piping must be of the type resistant to the action of liquefied petroleum gas, Use compound sparingly on male threads only. Do not use excessive force (over 31,5 FL Lbs.) in tightening the pipe joint at the thermostat inlet, particularly if teflon pipe compound is used, as the valve body may be damaged. The Inlet gas pressure to the water heater must not exceed 14" w.c, for Natural or LP, gas. For purposes of input adjustment, the minimum Inlet gas pressure (with main burner on) is shown on the water heater rating plate, If high or low gas pressures are present, contact your gas supplier for correction, A WARNING Do not attempt to convert this water heater for use with a different type of gas other than the type shown on the rating plate. Such conversion could result In hazardous operating conditions. 6. LEAK TESTING —The water heater and its gas connections must be leak tested at normal operating pressures before it is placed in operation. Turn on the manual gas shutoff valve near the water heater (Refer to FIg,4), Use a soapy water solution to lost for leaks at all connections and fittings, Bubbles indicate a gas leak that must be corrected. The factory connections to the thermostat should also be leak tested after the water heater is placed in operation. FA WARNING Never use open flame to test for gas leaks, as bodily injury, property damage or death could result. PRESSURE TESTING THE GAS SUPPLY SYSTEM — The water heater and its manual gas shutoff valve must be disconnected from the gas supply piping system during any high pressure testing of that system at pressures in excess of '4 psi (1 W,C.). The water heater must be isolated from the gas piping system by dosing the manual gas shut-off valve (Refer to Fig. 4), during any pressure testing of the gas supply piping at pressures equal to or less than '4 psi (14" W.C.), 7, VENTING --This water heater must be installed with the factory supplied draft hood in place. (Refer to Fig. 4.) Vent connectors must be attached to the draft hood outlet to connect the water heater to the gas vent or chimney. The vent connectors must be the same size (diameter) as the draft hood outlet or larger, never smaller. For proper venting in certain installations a larger vent connector size may be needed. Consult Vent Tables in Appendix "G" of the latest version of the National Fuel Gas Code (ANSI booklet Z223.1 or NFPA booklet 54). ig 0§ Installation___. Horizontal vent connectors must be pitched upward to the chimney at least :4' per foot of length. Single wall vent connectors must be at least 6' from adjacent unprotected combustible surfaces. Joint of vent connectors should be securely fastened by sheet metal screws or other approved method. A DANGER Failure to install the draft hood and properly vent the water heater to the outdoors as outlined above can result in unsafe operation of the water heater causing bodily injury, explosion, fire or death. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide, NEVER operate this water heater unless it is properly vented and has an adequate air supply for proper operation. Be sure to inspect the vent system for proper installation at initial startup: and at least annually thereafter, Refer to Maintenance section of this manual for more information regarding vent system inspections. A WARNING The manufacturer's warranty does not cover any damage or defect caused by installation, attachment or use of any type of energy saving or other unapproved devices (other than those authorized by the manufacturer) Into, onto or in conjunction with the water heater. The use of unauthorized energy saving devices may shorten the life of the water heater and may endanger life and property, The manufacturer disclaims any responsibility for such loss or injury resulting from the use of such unauthorized devices. If local codes require external application of insulation blanket kits, the instructions included with the kit must be carefully followed. A Water Heater Location O Close to area of vent. O Indoors and protected from freezing temperatures O Proper clearance from combustible surfaces observed and water heater not installed on carpeted floor, O Sufficient fresh air supply for proper operation of water heater, O Air supply free of corrosive elements and flammable vapors, O Provisions made to protect area from water damage. • Sufficient room to service heater. B. Water Supply O Water heater completely filled with water. • Water heater and piping air vented. • Water connections tight and free of leaks C. Gas Supply • Gas line equipped with shutoff valve, union and sediment trap. Installation Check List A CAUTION Application of any external insulation to this water heater will require careful attention to the following: • Do not apply insulation to top of water heater, as this will interfere with the safe operation of the draft hood. • Do not cover burner access panel, thermostat/gas valve or pressure and temperature relief valve. • Do not cover operating instructions or warning labels attached to the water heater nor attempt to relocate them on the exterior of the insulation blanket, • Do not apply insulation to bottom or the 2" space between the bottom pan of the water heater and the floor, as this area must be unobstructed so as not to restrict combustion air flow to the burner, • Do inspect the insulation blanket frequently to make certain it has not sagged and is restricting the combustion air to the bottom of the water heater, as This could result in an unsafe operating condition. Cl Approved pipe joint compound used. O Soap and water solution used to check all connecticns and fittings for possible gas leak, Q Gas Company inspected installation (if required), D. Relief Valve O Temperature and Pressure Relief Valve properly installed and discharge line run to open drain Q Discharge line protected from freezing. E. Venting Q Flue baffle properly hung in top of heaters flue. • Draft hood property installed Q Vent connector(s) pitched upward to chimney ('#' per foot of length minimum) . • Vent connector(s) securely fastened together with screws. Q Single wall vent connector(s) at least 6' from combustible material. Operation Before operating this water heater, be sure to read and follow the instructions on the label pictured below and all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in unsafe operation of the water heater resulting in property damage, bodily injury, or death. Should you have any problems reading or following the instructions in this manual, STOP, and get help from a qualified person. 1, LIGHTING PROCEDURE • Lighting procedures are outlined on the label pictured below. This label is also located on the water healer near the thermostat. WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal Injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot. follow these instructions exactly. B. BEFORE PUTTING THIS APPLIANCE INTO SERVICE— Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor, WHAT TO DO IF YOU SMELL GAS: • Do not try to light the appliance. • Do not touch any electrical switch: do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. 1. STOPI READ THE SAFETY INFORMATION ABOVE ON THIS LABEL, 2. TURN GAS COCK KNOB CLOCKWISE TO 'OFF' POSITION, RED BUTTON FOR YOUR SAFETY READ BEFORE OPERATING 3, TURN TEMPERATURE DIAL COUNTER CLOCK. try WISE TO LOWEST SETTING 4. WAIT FIVE (5) MINUTES TO CLEAR OUT ANY GAS. IF YOU SMELL GAS, STOP! FOLLOW "B' IN THE SAFE. TY INFORMATION ABOVE ON THIS LABEL. IF YOU DON'T SMELL GAS, GO TO THE NEXT STEP, 5. REMOVE BOTH THE INNER DOOR AND OUTER DOOR FROM THE WATER HEATER, 6, FOLLOW THE METAL TUBES FROM GAS CONTROL THRU DOOR OPENINGS. THE PLOT PILOT IS LOCATED ONTHERf>GOUP, BURNER THE HORIZONTAL LEG OF THE LARGER TUBE (OR BURNER). OPERATING INSTRUCTIONS 1111111111111111111TERTEFOFF GAS TO A 1. TURN TEMPERATURE DIAL COUNTER CLOCKWISE ( TO LOWEST SETTING. 2. TURN GAS COCK KNOB CLOCKWISE TO 'OFF POSITION. • If you cannot reach your gas supplier, call the fire de. partment, C. Use only your hand to turn the gas control knob. Never use tools, If the knob will not turn by hand, don't try to repair it, call a qualified service technician, Force or attempted repair may result in lire or explosion. D. Do not use this appliance it any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas valve that has been under water 7. TURN THE GAS COCK KNOB COUNTER CLOCKWISE t< TO 'PILOT' POSITION. 8, PUSH DOWN ON THE "RED BUTTON' UNTIL IT COMES TO REST ON THE TOP OF CONTROL. IT MUST CLEAR THE NOTCH PROVIDED IN THE 'GAS COCK KNOB'. HOLD "RED BUTTON' DOWN AND LIGHT THE PILOT WITH A MATCH, CONTINUE TO HOLD THE'RED BUTTON' IN FOR ABOUT ONE (1) MINUTE AFTER THE PILOT IS LIT . RE. LEASE BUTTON AND IT WILL POP BACK UP, PILOT SHOULD REMAIN LIT, IF IT GOES OUT, REPEAT STEPS 2 THROUGH 8. • IF THE BUTTON DOES NOT POP BACK UP WHEN RE. LEASED, STOP AND IMMEDIATELY CALL YOUR SER. VICE TECHNICIAN OR GAS SUPPLIER. • IF THE PILOT WILL NOT STAY LIT AFTER SEVERAL TRIES, TURN THE 'GAS COCK KNOB' TO 'OFF" AND CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLI. ER. 9. REPLACE INNER AND OUTER DOORS. 10. TURN 'GAS COCK KNOB' COUNTER CLOCKWISE TO t� "ON'. 11. TURN THE TEMPERATURE DIAL TO THE DESIRED SET. TING. 8 Tomperitere The to Produce SOWS Burn 120' F, More than 5 minutes 123' F. � 1 to 2 minutes 130' F, About 30 records 133' F, About 10 Socards 140 F, Lens than S seconds 145' F. Less than 3 seconds 150' F, About I'/1 seconds 153' F. About I second Operation A. Do turn off manual gas shut-off valve if water heater has been subjected to over heating, fire, flood, physical damage or if gas supply fails to shut off. B. Do Not turn on water heater unless it is filled with water. C. Do Not turn on water heater if cold water supply shut.off valve is closed, D, Do Not store or use gasoline or other flammable vapors and liquids, such as adhesives or paint thinner, in vicinity of this or any other appliance. If such flammables must be used, open doors and windows for ventilation, and all gas burning appliances in vicinity should be shut off, including their pilot lights, to avoid vapors Igniting. NOTE: Flammable vapors may be drawn by air currents from surrounding areas to the water heater, 2 WATER TEMPERATURE SETTING -- The temperature of the water in the heater can be regulated by setting the temperature dial on front of the thermostat, (Refer to Fig, 5.) To comply with safety regulations the thermostat was set at its lowest setting before water heater was shipped from the factory. A setting of 120'F., or lower if local codes require, is recommerded as a starting point. Rad B r .o' Gas CacK Inca Index I 130'F. ( Approx 140'F. ( Approx 1501. (ApprOx 160'F, ( Approx FlUure 5 -- Thermostatic Gas Valve. 120'F. ( Approx 110'F, (Approx.) 100'F ( Approx.) 00`F (Approx.) 00'F.(Appro4 ) 70'F, (Approx.) SO'F ( Approx.) The wide reference mark near Warm" on rim of temperature dial, represents an approximate water temperature of 120'F. The long wide reference marls, to the left, represents an approximate water temperature of 130'F, Each reference mark above or below these points indicates an approximate change of 10`F. Safety and energy conservation are factors to be considered when selecting the eater temperature setting of water heatees thermostat. The lower the setting the greater the safety and savings in energy and operating cost. SAFETY PRECAUTIONS 9 E. Do not allow combustible materials such as newspaper, rags or mops to accumulate near water heater. F. If there is any difficulty in understanding or following the OPERATION or MAINTENANCE instructions, it is recommended that a qualified person or serviceman perform the work. A CAUTION Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it Is recommended that the hot water faucet be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water system, If hydrogen Is present, there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow, Do not smoke or use an open flame near the faucet at the time it is open, TIME / TEMPERATURE RELATIONSHIPS IN SCALDS Teve vow/ d Stows eum haat There Is a Hot Water SCALD Potential if the thermostat Is set too high, NOTE: Households with small children or invalids may require a 1207, or lower thermostat setting to prevent contact with "HOT" water, Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered, turn on a hot water faucet and place a thermometer in the hot water stream and read the thermometer. Mixing valves for reducing point of use water temperature by mixing hot and cold water in branch water lines are available. Contact a licensed plumber or the local plumbing authority for further informgtion. 3. ADJUSTMENTS— There are no user adjustments (other than water temperature selection) required on this water heater. The thermostatic valve is equipped for total regulation of the main burner and pilot gas pressures. The burner does not require adjustment. 'HIGH ALTITUDE — Ratings of gas appliances are based on sea level operation and need not be changed for installations at ele• vations up to 2,000 feet. For installations above 2,000 feet, the input must be reduced per the National Fuel Gas Code for each 1,000 feet above sea level. Contact the local gas supplier for more information. 4, SAFETY CONTROLS— The thermostat is constructed with a built in safety shutoff device designed to shut off the gas supply to the burner in the event the pilot flame is extinguished for any reason. The thermostat is also equipped with single use gas shutoff device that will shut off the gas supply to the burner, if the water in the water heater exceeds normal operating temperatures. Refer to the Troubleshooting Section of this manual, or contact your dealer for service. 5, EMERGENCY SHUTDOWN — WARNING Should overheating occur or the gas supply fall to shut off, turn off the manual gas control valve to the appliance, If water heater has been subjected to fire, flood, or physical damage turn off the manual gas control (shut•off) valve, and do not operate the water heater again until it has been checked by qualified personnel, NOTE: Replace any part of the gas control system which has been under water. 6. CONDENSATION— Condensation can form on the tank when it is first filled with cold water, The condensation might also occur with a heavy water draw and very cold inlet water, Drops of water failing on the burner can produce a sizzling or pinging sound, and water may also be seen beneath the water heater. This condition is not unusual, and will disappear after the water In the water healer becomes heated. If, however, the condition is continuous, examine the piping and fittings for possible leaks, 7. VACATION AND LONG TIME SHUTDOWN— If the water heater is to remain idle for an extended period of time, the gas should be turned off to conserve energy. The water heater and piping should be drained if they might be subjected to freezing temperatures. Properly maintained, your water heater will provide years of dependable trouble free service. It is suggested that a regular routine maintenance program be established and followed by the user, It is further recommended that a periodic inspection of the thermostat, burner, relief valve. internal flueway and venting system should be made by service personnel qualified in gas appliance repair. 1. ROUTINE PREVENTATIVE MAINTENANCE A. The water heater's internal flue must be inspected annually to be certain it is clean by removing the draft hood and flue baffle. (Refer to Fig. 1.) When reinstalling the flue baffle make certain it is hung securely by its hanger at the top of the flue way. Remove any scale that may have fallen on the burner or floor shield. Reinstall the draft hood. Inspect gas venting system to make certain vent connector from draft hood to chimney is properly positioned and securely attached and inspect chimney. Operation 10 NOTE: Refer to Hydrogen Gas Caution, in Safety Precautions Section on page 9, After a very long shutdown period, the water heater's operation and controls should be checked by qualified service personnel. Make certain the water heater is filled before again placing it in operation. 8, DRAINING WATER HEATER -- A CAUTION Shut off gas at thermostat gas cock or supply line manual shutoff valve before draining water from the water heater, In order to drain water, turn off cold water supply, then it is necessary to open a hot water faucet or lift the handle on the relief valve to admit air to the tank. Mach a garden hose to the drain valve on the water heater and direct the stream of water to a drain where ff will do no damage. A DANGER The water drained from the tank may be hot enough to present a SCALD HAZARD and should be directed to a suitable drain to prevent injury or damage, 9, ANODE— This water heater Is equipped with an anode rod designed to prolong the life of the glass lined tank, Refer to Fig. 4 for location, The anode rod is slowly consumed cathodically, thereby eliminating or minimizing corrosion of the glass lined tank, Water sometimes contains a high sulfate and/or mineral content and together with the cathodic protection process can produce a hydrogen sulfide or rotten egg odor in the heated water. Chlorination of the water supply should minimize the problem. NOTE: Do not remove the anode.rod from the water heater's tank, except for inspection and/or replacement, as permanent removal will shorten the life of the glass lined tank and effect the water heater warranty. Maintenance Replace any corroded through vent connector and remove any obstruction in vent connector or chimney. B. Visusally inspect the burner annually white firing and pilot burner flame with main burner off. (Refer to Figure 6 for normal flame pattern.) If any unusual burner operation is noted, the water heater should be shut off until qualified service assistance can be obtained, For cleaning, remove the burner from the water heater, A vacuum cleaner can be used on the burner and floor shield inside the water heater. The burner can also be cleaned by scrubbing with mild detergent C. The area near the water heater must be kept free of flammable liquids such as gasoline or paint thinners, adhesives and other combustible materials. Operation The water released should be directed to a suitable drain to prevent injury or damage. Figure 8, -- Main Burner and Pilot Flame Pattern A CAUTION For your safety, cleaning of main burner should be performed ONLY by qualified service personnel, as it involves disconnection of gas piping and leak testing, D. For adequate combustion (proper burner operation) and ventilation, make certain the flow of air to the water heater is not obstructed, E. At least once a year, lift and release the lever handle on the temperature pressure relief valve, located near the top of the water healer, to make certain the valve operates freely and allow several gallons to Hush through discharge line. Make certain the discharged water is directed to an open drain, Before manually operating the relief valve, make certain no one will be exposed to the danger of coming in contact with the hot water released by this valve, The water may be hot enough to create a SCALD hazard, 1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or routine maintenance, it is suggested that you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event that the firm has moved, or is unavailable, refer to the telephone directory commercial listings or local utility for qualified service assistance. 2. Should your problem not be solved to your complete satisfaction, you should then contact the Manufacturers National Service Department at the following address: How to Obtain Service Assistance 2600 Gunter Park Drove Montgomery, Alabama 36109.1413 Phone: 1 •$40432.8373. 11 NOTE: if the temperature and pressure relief valve on the water heater discharges periodically, this may be due to thermal expansion in a "Closed" water system, Contact the water supplier or your plumbing contractor on how to correct this. DO NOT plug the relief valve outlet. F. A water heater's tank can act as a sailing basin for solids suspended in the water. It is, therefore, not uncommon for hard water deposits to accumulate in the bottom of the tank, Deposits should not be allowed to accumulate as this can affect the service life of the water heater, It is suggested that a few quarts of water be drained from the water heater's tank every month, If sufficient hard water deposits accumulate, a rumbling or pounding sound can occur, There is no danger involved and the efficiency of the water heater is not seriously affected, but the noise can be annoying, Your plumbing contractor should be contacted to clean the tank of these deposits. 0. Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a pounding "water hammer" sound, *Water hammer" can be described as a banging noise heard In a water pipe following an abrupt alteration of the flow with resulting pressure surges. Strategically located risers in the water pipe system can be used to minimize the problem, Also water hammer arresting devices are usually available from your plumber or local plumbing supply store, 2, ANODE ROD INSPECTION —The anode rod should be removed from the water heater's tank annually for inspection and replaced when more than 6" of core wire is exposed at either end of the rod, Refer to Fig, 4 for anode rod location, Make certain cold water supply is turned off before removing anode rod, When contacting the manufacturer, the following information should be made available: 1, Model and serial numbers of the water heater as shown on the rating plate attached to the jacket of the heater. 2. Address where water heater is located and can be seen. 3. Name and address of installer and any service agency who performed service on the water heater. 4. Date of original installation and dates any service work was performed. 5. Details of the problem as you can best describe them. 6. List of people, with dates, who have been contacted regarding your problem. 30, 40 & 50 Gallon Models Natural or LP Gas A CAUTION Replacement Parts List Instructions for placing a Parts Order: Address parts orders to the distributor or store from where the heater was purchased. All parts orders should include: 1, Model number and Serial number of heater (from rating plate). 2. Specify type of gas (Natural or LP) as listed on rating plate. 3. Part Description (as noted below) and number of parts desired, 12 Ret, Qty, No, Part Description R : • %I 1. Thermostat 1 2. Pilot Supply Tube 3. Thermocouple 4, 7. Pilot Burner 8 Drain Valve Shroud 9 Drain Valve 10. m. 15. 16. 17. Jacket Door Inner Door Flue Baffle Flue Baffle Hanger Anode Rod Draft Hood Dip Tube Dip Tube Gasket T&P Relief Valve 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 For your safety, DO NOT attempt repair of gas piping, thermostat, burners, vent connectors or other safety devices. Refer repairs to qualified service personnel, NATURE OF TROUBLE POSSIBLE CAUSE SERVICE Unable to light pilot I. Gas knob dial not correctly positioned 2. Pilot orifice clogged 3. Pilot tube pinched or clogged. 4. Air in gas line Follow lighting instructions '• Clean or replace " Clean, repair or replace '• Purge air from gas line Pilot does not stay lit when red button Is released 1. Loose Thermocouple 2. Thermocouple breakdown 3. Safety magnet breakdown 4. Thermostat's single use gas shutoff device has opened •' Tighten connection at thermostat " Replace " Replace thermostat " Replace thermostat Not enough hot water 1. Heater undersized 2. Low gas pressure Reduce rate of hot water usage " Check gas supply pressure and manifold pressure Water too hot or not • hot enough Yellow flame Sooting 1, Thermostat setting too high or low 2. Thermostat out of calibration 3. High water temperature followed by pilot outage 1. Scale on top of burner 2, Combustion air inlets or flueway restricted 3. Not enough combustion or ventilation air supplied to the room Change setting as required '• Replace " Thermostat out of calibration, replace Shut off heater and remove scale Remove lint or debris and inspect air inlet opening for restriction Refer to Sec. E in Introduction section of this manual Rumbling noise 1. Scale or sediment in tank Clean lank • See Maintenance, Sec, 1 F Rattling noise during periods of water usage 1. Heat Trap fittings in operation (If heater is equipped with these energy saving devices) None, The rattling noise Is normal fur Heat Trap fittings when in operation and does not indicate a need for service. Trouble Shooting Gu; ,A CAUTION L ' For your safety, DO NOT attempt repair of thermostat, burners or gas piping, Refer repairs to qualified service personnel. Model No. NOTES Serial No. 13 Date of Installation Installed By: Supplemental Instructions for Gas Water Heaters Installed in Potable / Space Heating Applications The Installation Instructions in this Use & Care Manual should be followed in addition to the following Supplemental Instructions for this special application, Sprang Loaded Check Valve in Heating Unit Hot Water Supply Line and Cold Water Return Me. (Not supprod with Water Heater). NOT this valve is incorporated in some Heating Units. Refer to InsteSaban Instructions supplied with specific Heating Unit to determine if it is required in you apptcation. Isolation Valve in Hot Water Supply tale to Heating Unit (Not suppled with Water Heater) See Diagrams below for proper pipe appocations for Vertical or Hon /octal Supply Lines On Line to Water Heater (Refer to installation Section of this manual) Gal Water Heater Refer to Initailatron Sato in this manual for detaaa regatd++g Is proper and sale init0410 T d P Valve ddt otge tno (Relit to Installation Wien of this manual) Hot Water 4■ E to Heating UM t Hot water Supply to House Tea Fitting must be installed as shown. This insures that any air in the water tines wig be purged Through the domestic water faucets and showers From HOT outlet on water heater VERTICAL HOT WATER SUPPLY LINES Hot Water Supply to House —p From HOT outlet _ on water heater Hot Water • t o Heating Unit Tee Fitting must be installed as shown This insures that any air in the water tines veil be purged through the domestic water faucets and showers. HORIZONTAL HOT WATER SUPPLY LINES Mixing or Tempering Valve REFER TO WARNINGS BELOW AWARNING Air Vent Domestic Hot Water Supply Incoming Cold Water Supply Iodation Va i in Cold Water Returns wa from Hering Unit tNct suppled With Walter Hoatsr) drag+ Valve ilia Ivppf$ed wqt Watt, HMI) Cold Water Return Line from Heating Unit Hot Water Supply Line into Heating Unit NOTE • Local Codes or Plumbing Authority require• ments may vary from the instructions or diagrams pro• vided on this sheet, and take precedent over these in• structlons. Refer to Local Codes, Plumbing Authority and Use A Care Manual supplied with water heater be• fore starting any installation work, Heating Unit Figure 1, • Typical Piping Diagram for Combination Potable / Space Heating Installation, WA RNING When this System requires water for space heating at elevated temperatures (above 126` F), a mixing or tempering valve must be installed In the hot water supply Ilne to the house in order to reduce the SCALD HAZARD potential , AWARNING If this water heater is Installed in an application intended to supply domestic hot water needs and hot water for space heating purposes, DO NOT connect the heater to an existing Heating Unit or components of a heating system that have previously been used with a non potable water sys• tem. Toxic chemicals such as those used for boiler treatment may be present and will contami• nate the potable water supply causing possible health risks. If this water heater is installed in an application intended to supply domestic hot water needs and hot water for space heating purposes, NEVER introduce toxic chemicals, such as those used for boiler treatment, into this system. A CAUTION 1 Any piping or components used in the installation of this water heater in a combination potable and space heating application MUST be suitable for use with potable water. 14 A NOTICE A FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heaters must be braced, anchored or strapped to resist falling or horizontal displacement due to eathquake motions. For residential water heaters up to 52 gallon capacity, a brochure with generic earthquake bracing instructions can be obtained from: OFFICE OF THE STATE ARCHITECT 400 P Street Sacramento, CA 95814 Telephone: (918)324.5315 or, ask a water heater dealer. However, applicable Local Codes shall govern installations. (For residential water heaters of capacity greater than 52 gallons, consult the local building jurisdiction for acceptable brac- ing installations) Supplemental Instructions The Installation instructions In the Use & Care Manual supplied with the water heater should be followed In addition to the following Supplemental instructions. For increased energy efficiency, certain water heater models covered by this Use & Care Manual have been supplied with two (2) 24" sections of pipe insulation, Should the model being employeed in your particular installation include the pipe insulation, please install the insulation as shown below for the type of installation configuration that best matches yours. Figure 1. Typical Vertical piping arrangement. Figure 2. Typical Horizontal piping arrangement. (Your installation may vary slightly.) (Your installation may vary slightly.) S •1 N13452400 (8197) 1r • 11, .. • a r •; • ••• 1� A • M 1 s 1., l 1 • • DEPARTMENT OF LABOR AND INDUSTRIES REGISTERED AS .PROVIDED BY LAW AS CONST CONT GENERAL NORT IWESt, WATER HEATER INCs" 1 1 2 8 0 0 THORNDYKE • A/VE "W SEATTLEIWA 98199-2997 I --- Detach And bitplay Certificate ---- ,a P ••• ^ 1 • '• n ~loft Mi ' � s �: REMOVE SIDS EDGES FIRST, THEN, CREASE AND TEAR THIS STUB ALONG PERFORATION DEPARTMENT' OP LABOR'AND INDUSTRIES REGISTERED AS PROVIDED BY LAW AS CONST CANT GENERAL WAbgiNotONffmtitoy SERVICES' CO 2800.THORNDYKE AVE W SEATTLE WA 98199 +-- ---- -- Detach And Display Certificate -- - ' -'-- --' •