HomeMy WebLinkAboutPermit M98-0115 - DREAMCRAFT HOMESPryi
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City of Tukwila C
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
Permit No: M98 -0115
Type: B -MECH
Category: RES
Address: 12067 46 AV S
Location:
Parcel #: 334740 -1215
Contractor License No: MJFHOI *092DA
MECHANICAL PERMIT
TENANT DREAMCRAFT HOMES
12067 46 AV S, TUKWILA WA 98178
OWNER DREAMCRAFT HOMES
215 E MEEKER, KENT WA 98032
CONTACT VICKIE MARTIN
215 E MEEKER, KENT WA 98032
CONTRACTOR M J F HOLDINGS INC
215 E MEEKER, KENT WA 98032
UMC Edition: 1994 Valuation:
Total Permit Fee:
(206) 431 -3670
Status: ISSUED
Issued: 09/15/1998
Expires: 03/14/1999
Phone: 253 859 -9697
Phone: 253 859 -9697
Phone: 253 259 -9697
****** * *** ** * * * *** * * * * ** ** * *** * * * * * ** Mfr ** Mfr**** ** *******•k* * * * * * * ** * *** * * * * * **
Permit Description:,
INSTALL FURNACE AND WATER HEATER IN NEW SINGLE
FAMILY RESIDENCE.
2,500.00
100.94
********** Ac ********************************* * * * * * * * * * * * * * * * * * * * * * ** * * * * * **
Permit Center Authorized Signature Date
I hereby certify that I have read and examined this permit and know the
same to:be true and correct. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate
or cancel the provisions of any other state or local laws regulating
construction or the performance of work. I am authorized to sign for and
obtain this b iillding permit.
V i (.�la.L Date: L (,
Signature: 4 ��
Print Name:_ 1 ✓� Ti Title:CADdiskefacq.
This permit shall become null, and void if the work is not commenced within
180 days from the date of issuance, or if the :work is suspended or
abandoned for a period of 180 days from last inspection.
Project Name/Tenant: �,�� L
Value f Construction:
Site Address: , � � C -, City State /Zip:
Ic `= 1 r ` � � ,D
Tax Parcel Number:
•"d.:; , 1 - i k-1 0 -- 1.) 1'j ` }. 1
Property Owner: \ /�
ID rf(Lis. -1 Cr7x- J .. , - ICSy\t'a
Phone:
�y
Fax #:
Phone:
,fir j
S' 3r1 q (C :Ci /
& c,1. ..,;g 5 �t: ',� ,_
., r : -icj CI. (l'ci I
Street Aess: City State /Zip:
-) ddr 1 `� c ( \i - c k r- ;— r,," I Lh ( (I�t >, :)
Contact Person:
. . (. \c LL- k IGt, \`11.1
Street Address: City State /Zip:
-> I' '• Ir kr 4- 1\ c .i- 1,l 1 , l ,.
Fax #:
.7.-)r
, `
Contractor: _ 1
1 1 ) IL`�CI : 10 \ I11C-
Phone:
.y
�} I ,
C ' }'� " (e, co
Street Address: City State /Zip:
L:
Fax #:
Architect:
Phone:
Street Address: City State/Zip:
Fax #:
0
lei Sewer
Engineer:.- 7 1
1 - ' c :■.O H 1 I s S 1 -..
Phone:
Street Address: City State /Zip:
; t- 1`:'D( k. `mac , Ko Lc'/ ti . 6l•( r 1 /-- c=.i;w
Fax #:
; s
( I - >;j'
MISCELLANEOUS PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT) <.
Description of work to be done: 1 •
t' ` Yl`_� tx — t 0r C, ( - Q r--IJ2 . rf'c C4 ncc,
Will there be storage of flammable /combustible hazardous material in the building? ❑ yes gl no
Attach list of materials and stora • e location on se • arate 8 1/2 X 11 • a • er Indicatin • • uantities & Material Safet Data Sheets
■ Above Ground Tanks ■ Antennas /Satellite Dishes ■ Bulkhead /Docks ■ Commercial Reroof
❑ Demolition ❑ Fence ❑ Mechanical ❑ Manufactured Housing - Replacement only
❑ Parking Lots ❑ Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems
❑ Temporary Facilities ❑ Tree Cutting
MONTHLY SERVICE BILLINGS TO:
Name: 1
4 .
Phone:
/
C
7
Phone:
Address:
—)
1
City/State/Zip:
0
lei Sewer
0 Metro
0 Standby
WATER METER DEPOSIT /REFUND BILLING:
Name:
4 .
Phone:
"_.
C
7
Address:
City /Sta /Zi
_
CITY OF TJ I KWILA
Permit Center
6300 Southcenter Boulevard, Suite 100
Tukwila, WA 98188
(206) 431 -3670
Project N
Permit Number:
Miscellaneous Permit Application
Application and plans must be complete in order to be accepted for plan review.
Applications will not be accepted through the mall or facsimile.
APPLICANT REQUEST FOR MISCELLANEOUS PUBLIC WORKS PERMITS
rtrt Channelization /Striping
t1 Flood Control Zone
❑ Landscape Irrigation
❑ Storm Drainage
❑ Water Meter /Exempt # Size(s):
❑ Water Meter /Permanent # Size(s):
❑ Water Meter Temp #_ Size(s): Est. quantity gal Schedule:
❑ Miscellaneous ❑ Moving Oversized Load/Hauling
❑ Curb cut/Access /Sidewalk ❑ Fire Loop /Hydrant (main to vault) #: Size(s):
❑ Land Altering: 0 Cut cubic yards 0 Fill cubic yards 0 sq. ft.grading /clearing
❑ Sanitary Side Sewer #: ❑ Sewer Main Extension 0 Private 0 Public
❑ Street Use ❑ Water Main Extension 0 Private 0 Public
0 Deduct 0 Water Only
Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be
reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules.
Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall
expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days
upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application
shall be extended more than once.
Date application accepted:
6- L 7
MISCPMT.DOC 7/11/96
Date application expires:
Applicati' n aken by: (initials)
BUILDING OWNER OR AUTHORIZED AGENT:
Signature: \fi cc i t ...._
Date:
Print name: i i
P t • - , ' . . . '
Fax a; &&5t a. 3(.)
Address: ( . ( 1. l
:_)V ► �� ke r'
Clty /State /Zip - I C r1 _I_ LOR rr QU-
1 11 R l U �.
El
SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR
Above Ground Tanks/Water Tanks - Supported directly upon grade
exceeding 5,000 gallons and a ratio of height to diameter or width
which exceeds 2:1
PERMIT REVIEW
Submit checklist No: M -
Antennas /Satellite Dishes
Submit checklist No: M - 1
El
Awnings /Canopies - No signage
Commercial Tenant Improvement
Permit
11
Bulkhead /Dock
Submit checklist No: M - 10
Commercial Reroof
Submit checklist No: M -6
El
Demolition
Submit checklist : No: M -3, M - 3a
Fences - Over 6 feet in Height
Submit checklist No: M -
Land Altering/Grading /Preloads
Submit checklist No: M - 2
El
Loading Docks
Commercial Tenant Improvement
Permit. Submit checklist No: H -17
Mechanical (Residential & Commercial)
Submit checklist No. M
Residential only - H -6, H -16
CI
Miscellaneous Public Works Permits
Submit checklist No: H - 9
in
Manufactured Housing (RED INSIGNIA ONLY)
Submit checklist No: M - 5
El
Moving Oversized Load /Hauling
Submit checklist `: No: M - 5
Parking Lots
Submit checklist No: M -4
i n
Residential Reroof - Exempt with following exception: If roof structure
to be repaired or replaced
Residential Building Permit
Submit checklist No: M -
Retaining Walls - Over 4 feet in height
Submit checklist No:. M -1
0
Temporary Facilities
Submit checklist No: M -7
in
Temporary Pedestrian Protection/Exit Systems
Submit checklist . No: M -4
in
Tree Cutting
Submit checklist No: M - 2
ALL MISCELL NEOUS PE'
T APPLICATIONS MUST BE SUB
ED WITH THE FOLLOWING:
tY��,
➢ AL .�'' 1 . AN Q L BE AT A LEGIBLE SCALE AND NEATLY DRAWN
➢ BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED
➢ ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT
➢ STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON
LICENSED STRUCTURAL ENGINEER
➢ CIVIUSITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER
(P.E.)
Copy of Washington State Department of Labor and Industries Valid Contractor's License. If
not available at the time of application, a copy of this license will be required before the
permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit
in Lieu of Contractor Registration ".
Building Owner /Authorized Agent 11 the applicant is other than the owner, registered architect/engineer, or contractor licensed
by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and
obtain the permit will be required as part of this submittal.
1 HEREBY CERTIFY THAT 1 HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER
PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS
PERMIT.
MISCPMT.DOC 7/11/96
CITY OF TUKWILA
Address,: 12067 46 AV S Perrni t No: M98 -0115
Suite:
Tenant: DREAMCRAFT HOMES Status: ISSUED
Type: B -MECH Applied: 06/12/1998
Parcel #: 334740 -1215 Issued: 09/15/1998
* k * *•k **•k *•k k*•k•k * * * * k.k'•k ** *•k *** k k**•k k k•k•A k* k•k•k k k•k•k * * k*•k•k *•k k*•k **** k*•k k* **
Permit' Conditions:
1. No changes will be made to the plans unless approved by the.
Architect or Engineer and the, .Tukwila Building Division.
2. All permits, inspec.tion;;.kecor�t ;ap xoved plans shall be
avai labie at the j.ab - si.;t`e'•prior to the- t'ar, t. of any con -
struction. These : : ,ar`e to�;,be ma intai�ned. and avai1-
a b l e unt i 1 f in'a1 f'nspe`ct on :eppro, i s gran ted °, =r,-
All cons truction to rbe`- d;on'e irv-conf rnance`wi :th approved
plans and,, req( t renter t s of the tin if or'm Bu i 997
Edition) r ;es •'amended, Un i form ` Me'chen foal Code ''( Ed:i' ion) ,
and Washington State Energy 'C (1997 Ed'ition), t
4. Val id i,ty of 'Fermi t., The i s s uance. of a permit or approvarl .`
p1ans';,,,s`pecif i cat tons , and. computa tions. sha11 not .,be, con`-
struWto, be a permi t for, or an approval of , any v iola t
of any of the provisions, of the . b u i l d i n g code or' of any
other:/ordinance of the No permit presuming
give %authori ty' to v i 1 ate , o •.scance l : the provisions :of this
code,`r'sha 1 l ' be.. va l id; ,
5. MANUFACTURERS INSTALLAT,ION 'INSTRUCTIONS ...REWIRED ON SITE
FOR;`THE BUILDING INSPECTORS REVIEW ' i•
Perna- Cook. Cow
PLAN REVIEW /ROUTINwSLIP
ACTIVITY NUMBER: M98 -0115 DATE: 6 -12 -98
PROJECT NAME: DREAMCHAFT HOMES
xx Original Plan Submittal
Response to Correction Letter #
DEPARTMENTS:
e
Building Division
Pub l is "
1PR•ROUTE.000
6/98
Complete ❑
Comments:
DETERMINATION OF COMPLETENESS: (Tues, Thurs) DUE DATE: 6 - 16 - 98
TUES /THURS ROUTING: Please Route
Fire Prevention
Struct r
Incomplete Not Applicable
Routed by Staff ❑ (if routed by staff, make copy to master file and enter into Sierra)
Response to Incomplete Letter
Revision After Permit Is Issued
Plannin D•vision ❑
Permit otS
Crdi ator
No further Review Required
REVIEWERS INITIALS: DATE:
APPROVALS OR CORRECTIONS: (ten days) DUE DATE: 7 - 14 - 98
Approved ❑ Approved with Conditions ❑ Not Approved (attach comments) ❑
REVIEWERS INITIALS: DATE:
CORRECTION DETE RMINATION: DUE DATE:
Approved Approved with Conditions E Not Approved (attach comments) ❑
REVIEWERS INITIALS: DATE:
�I.
REGISTERED AS PROVIDED BY•LAW'AS
CONST CONT GENERAL
REGIST. # . DATE
CCOI' •MJFHOI *092DA•10/01/I998
EFFECTIVE. DATE 03/01/1991
M J. F L HOLDINGS INC •
215 E MEEKER
KENT WA 98032
Signature
(lig •'
Issued by DEPARTMENT OF LABOR AND INDUSTRIES'
•
:;ITY OF TUKNILA. NA
Account Code
000/345.830
000/323,100
Description
PLAN CHECK - REG
MECHANICAL - RES
'� `' `'�� ' ```' .'� . �.`
��
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0
f )-. � 7 // �� // **++*+A+/,**+*A**+* A+*x**+6**�����*�*����x****+*�� *A ��+�+**�*+*+
TRANSMIT
.
A^ it A»kx�**Air *
TRANSM Number: R9700831 Amount: ` 100.94 09/15/9S 11:55
Payment Method: CHECK Notat4on: DREAMCRAFT HONES Inito BLH
Permit No: M98-0115 , Type: B~MECH MECHANICAL PERMIT
Parcel No: 474O-120
Site Address: f2067 46 AV S
Total Fees: 100,94
This Payment 100.94 Total `ALL Pmts: 100.94
Balance: °00
a*«**«+*+***a*a*******+*a+*a**a***i*+*+x******a+*++**a**1%*++**'*
lo ect:
M iliii / ../A4........111"
pe; Inspectio:
1 :
I t .. .dress:
171
Special instructions:
Datv*
.7 ..ril
a.m.
AV
Ren te........
INSPECTION NO.
COMMENTS:
Inspector:
INSPECTION RECO(
Retain a copy with permit
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA W.8
1/1M
PERMIT NO,
206)431-3670
Approved. per applicable codes. Ell Corrections required prior to approval.
174111...e
Date: 52
$47.00 REINSPECTION FEE R QUIRED. Prior to Inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Receipt No:
Date:
Pro 'l _r
Type of Inspection: l \C‘..-11).
Address: �/� / /\
igl Q AA / S
Date called: '�
('c71 — C1CI G
Date wanted: ,� ..q"l, .
Special instructions:
Mies ter:
h) (5fq - 6
Receipt No:
•
INSPECTION NO,
INSPECTION RECOR� •'
Retain a copy with pe
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100 Tukwila, WA 98188
Fc1e -oii5
V �1
PERMIT NO.
(206)431 -3670
COMMENTS:
,- 1
Approved per applicable codes. fl Corrections required prior to approval.
$47.00 REINSPECT' • N FEE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Date:
COMMENTS:
4) i: x 71) i - 8:1/.6-X./7 - "9 AbF4r-407
FeflOA' (9, < ' "te Mf W47
,e. 7`2/0- /4/. Pi 1 c.7,t)
0
.57i
/ A ( L /A/67 41, .1 r 77--4- S
0 11-7
—
Special instru tions:
Date wanted: /4/
/ fel
a.m.
p.m.
Requester;
Phone:
if
Project:
0 Cceet-cor
Type edion:
—AA CU./
Ad7 .
Date c Iled:
Special instru tions:
Date wanted: /4/
/ fel
a.m.
p.m.
Requester;
Phone:
. • , - ,. ..77 , 7 , • - ■•• • •, , , , :+:•■•■•• • -•■•^7 , • - .- , •
INSPECTION NO.
NO.
INSPECTION RECOn
Retain a copy with pemit
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 98188
/149P
PERMIT NO.
(206)431-3670
fl Approved per applicable codes. jikorrections required prior to approval.
Inspec
we
Date:
$47.Ot REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Receipt No:
Date:
Balance Due: $ 100 .
Need Current Contractor Registration Card: El Yes rt No
Need to Enter Contractor Information in Sierra: Ei Yes
. AO. . .
\f( (),,tA
M111111111111111111111111..
Lot 7, Boundary Line Adjustment L96 -0077
New construction, single family residence
Furnace:
Type: Armstrong Ultra SX80
Rating/Size: BTU: 60,000/Duct Insulation: 8.8
AFUE/HSPF: 80%
Number of Units: 1
Water Heater:
Type: Bradford White 40 gallon
Vents:
Whole House Fan: Newtone QT130, 110 CFM
Kitchen: Kenmore, 280 CFM
Baths: Newtone 370, 70 CFM
Laundry Room: Newtone 370, 70 CFM
Total vents: 6
Installation and
Maintenance Instructions
FOR YOUR SAFETY
If you smell gas:
1. Open Windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
, 4. Immediately call your gas supplier.
Manufactured By
ARMSTRONG AIR CONDITIONING INC.
A MINX International Inc. Company
421 Monroe Street
Bellevue, OH 44811
Ultra SX80
Gas Furnaces
r ART NO. 42490K097
N / • M I P P I C I E N C Y
FOR YOUR SAFETY
Do not store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
PART NO. I 42490K097 1 DATE 111 -14 -971 SUPERCEDES 1 42490E0971 PAGE .1 OF 18
PART NO. 42490K097 G E
THESE INSTRUCTIONS MUST BE PLACED ON OR NEAR THE
FURNACE IN A CONSPICUOUS PLACE.
UNPACKING
The furnace is shipped in one package, completely assembled
and wired. The thermostat is shipped in a separate carton when
ordered.
If any damage Is found at time of delivery, proper notation
should be made on the carrier's freight bill. Damage claims
should be filed with the carrier at once. Claims of shortage
should be filed with the manufacturer within five (5) days.
Check the rating plate for correct model number, type of gas,
and input.
INSTALLATION
This furnace should be installed in accordance with the
American National Standard Z223.1 (latest edition) entitled
"National Fuel Gas Code" (NFPA 54), in Canada, CAN /CGA
B149.1 and .2 "Installation Codes for Gas Burning Appliances ",
and the requirements or codes of the local utility or other
authority having Jurisdiction, including local plumbing or waste-
water codes.
GCJ models may be installed as downflow furnaces or as hori-
zontal furnaces. GHJ models may be installed as upflow fur-
naces or as horizontal furnaces. GUJ models may be installed
only as upflow furnaces.
When GCJ and GHJ models are installed horizontally, the in-
staller must install a sheet metal screw to retain the upper door
as shown in Figure 1.
INSTALL SHEET METAL SCREW
IN BLOWER DOOR ON GCJ'S SUPPLY
INSTALLED HORIZONTALLY —�
RETURN
GCJ MODELS
t
SUPPLY
_
LLOCATE SCREW HERE WHEN INSTALLATION
IS AIRFLOW RIGHT TO LEFT
INSTALL SHEET METAL SCREW
IN BURNER DOOR ON GHJ'S
/INSTALLED HORIZONTALLY
L(OCATE SCREW HERE WHEN INSTALLATION
IS AIRFLOW LEFT TO RIGHT
FIGURE 1
RETURN
GHJ MODELS
LOCATION
PAGE2OF18
A WARNING
This furnace is not approved for installation in a mobile
home. Do not install this furnace in a mobile home.
Installation in a mobile home could cause fire properly
damage and personal injury.
All models are suitable for closet or utility room installation. The
furnace shall be installed so that electrical components are pro-
tected from water.
This furnace is suitable for installation in buildings constructed
on -site. This furnace should be located near the chimney and
should be centralized with respect to the heat distribution sys-
tem as much as practicable. When installed in a utility room, the
door of the room should be wide enough to allow the largest
part of the furnace to enter, or to permit the replacement of
another appliance, such as a water heater.
A gas fired furnace for installation in a residential garage must
be installed so that the burner(s) and the ignition source are
located not less than 18 inches above the floor. The furnace is
to be located or protected to avoid physical damage by vehicles.
GCJ and GHJ models may be Installed as suspended units in the
horizontal position (burner and blower access panels must be in
a vertical plane). These furnaces are not designed for direct at-
tachment of suspension rods to the furnace casing.
The suspending means must be field fabricated, and should
consist of two "cradles" made by attaching two rods to a length
of angle iron or suitable gauge steel. Locate the cradles so that
they are as close as possible to the ends of the furnace (this will
provide access for removal of major components such as the
blower assembly). Provide enough clearance between the sus-
pension rods and the furnace to allow removal of access panels.
A CAUTION
Do not use this furnace as a heater in a building under con-
struction. This furnace can be severely damaged due to the
abnormal environment caused by construction Chlorides
from sources such as paint, stain or varnish, tile and
counter cements. adhesives and foam insulations are
abundant in a structure under construction and can be
highly corrosive Low return air temperature can cause
condensation in the furnace and damage that can shorten
the Zile of the furnace.
CLEARANCES
All servicing and cleaning of the furnace can be performed from
the front. If installed in a closet or utility room, provide 24 inch
clearance in front for service if the door to the room is not in line
with the front of the furnace.
All models are suitable for installation at reduced clearances to
combustibles as noted in Table 1. Where servicing clearances
are greater than clearances to combustibles,, servicing clear -
ances take precedence.
CABINET WIDTH
FRONT
REAR
TOP
VENT
SIDES
INSTALLED
VERT
(1)
HORZ
ALL
ALL
ALL
(2)
VERT
(
HORZ
14.5
4
18
0
1
6
1
1
17.5
4
18
0
1
6
0
1
22.0
4
18
0
1
6
0
1
26.5
4
18
0
1
6
0
1
PART NO. 42490K097 TE111 -14 -97 SUPERCEDES �f' 490E097 j PAGE 3 OF 18
TABLE 1. MINIMUM CLEARANCES TO COMBUSTIBLES, IN INCHES
FOOTNOTES:
(1) May be 2 inches when Type B -1 vent pipe is used.
(2) May be 1 Inch when Type B -1 vent pipe is used.
(3) Where values greater than 0 are shown, may be 0 Inches when
Type B -1 vent pipe is used.
A 'vertical" Installation is upflow for GHJ and GUJ models, and downflow for
GCJ models.
GHJ AND GUJ SERIES, AND HORIZONTALLY INSTALLED GCJ:
May be installed on wood flooring, but shall not be installed
directly on carpeting, tile, or other combustible material other
than wood flooring.
GCJ SERIES INSTALLED AS A DOWNFLOW: May be installed on
combustible flooring provided a special combustible floor base
is used. Refer to the unit rating plate for the combustible floor
base part number.
A WARNING
Combustible material must not be placed on or against the
furnace jacket or within 6" of the vent pipe. The area
around the lurnace must be kept clear and free of all com-
bustible materials including gasoline and other flammable
vapors and liquids The homeowner should be cautioned
that the furnace area must not be used as a broom closet
or for any other storage purposes.
COMBUSTION & VENTILATION AIR
Adequate provisions for combustion air, ventilation of furnace,
and dilution of flue gases must be made. See "Air for
Combustion and Ventilation" sections of the National Fuel Gas
Code, ANSI.Z223.1 (latest edition) or CAN /CGA -149 Canadian
Installation Codes (latest edition) or applicable provisions of the
local building codes.
When a furnace is installed in an unconfined space in a building,
it can be assumed that infiltration will be sufficient to supply the
required air.
UNCONFINED SPACE
An unconfined space is defined as "a space whose volume is
more than 50 cubic feet per 1,000 BTU per hour of the com-
bined input rating of all appliances Installed in that space."
If the furnace is installed in a ventilated attic or crawl space it is
assumed that infiltration is sufficient to supply the required air.
However, in a building of unusually tight construction, addition-
al outdoor air should be provided.
CONFINED SPACE
A confined space is defined as "a space whose volume is less
than 50 cubic feet per 1,000 BTU per hour of the combined
input rating of all appliances installed in that space."
A WARNING
Combustion air openings in the Iront of the hirnace must
be kept tree of obstructions. Any obstruction may cause
improper burner operation and niay result in a lire hazard
or carbon monoxide injury.
A CAUTION
Do not store combustible materials near the furnace or
warn air ducts The material may ignite by spontaneous
combustion creating a lire hazard.
INSIDE AIR
If the furnace is installed In a confined space and combustion air
is taken from a heated space, the supply air and ventilating air
must be through two (2) permanent openings of equal area. One
opening shall be within 12 inches of the top of the ceiling and
one opening within 12 inches of the floor. Each opening must
have a minimum free area of 1 square inch per 1,000 BTU per
hour of total input rating of all gas -fired equipment in the con-
fined space. Each opening must be at least 100 square Inches.
(See Figure 2)
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM INSIDE
CHIMNEY
OR OAS
VENT
OPENINGS
(To nt
Room)
r
NOTE • Each opening shall have a tree area of at least ono -square Inch per
1,000 BTU per hour of the total Input rating of all equipment In the
enclosure, but not less than 100 square Inches.
FIGURE 2
PART NO. 42490K097 E 11 -14 -97 SUPERCEDES
OUTSIDE AIR
If air from outside is brought in for combustion, the confined
space shall be provided with two (2) permanent openings. One
opening shall be 12 inches off the ceiling and one within 12 in-
ches of the floor. The openings shall open directly or by ducts
with the outdoors or spaces (crawl or attic) that freely open to
the outdoors or indirectly through vertical ducts. Each opening
shall have a minimum free area of 1 square inch per 4,000 BTU
per hour of total input rating of all equipment in the enclosure
(see Figures 3 and 4). When opening to the outdoors through
horizontal ducts, each opening shall have a minimum free area
of 1 square inch per 2,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 5)
CHIMNEY te
OR GAS
VENT I
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
(Inlet Air from Crawl Space and
Outlet Alt to Ventilated Attic)
FURNACE
VENTILATION
LOUVERS
(For unheated
crawl space) 1
11 .
VENTILATION LOUVERS
(Each end of attic)
OUTLET
AIR
WATER
C HEATER
INLET
/ AIR
I;
NOTE - The Inlet and outlet air openings shall each have a free area of
at feast one square Inch per 4,000 BTU per hour of the total Input
rating of all equipment In the enclosure.
FIGURE 3
CHIMNEY
OR GAS
VENT
FURNACE
490E097 1 PAGE 4 OF 18
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
(All Air Through Ventilated Attic)
VENTILATION LOUVERS
(Each end of attic)
OUTLET
NOTE - The inlet and outlet alr openings shall each have a free area of
at least one square inch per 4,000 BTU per hour of the total Input
rating of all equipment In the enclosure.
FIGURE 4
. FURNAC
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
CHIMNEY
OR GAS
VENT
a .
1 MI 1
maw Imo -- =
.laN..al — —
WATER
HEATER
1
NOTE - Each alr duct opening shall have a free area 0111 least one
square Inch per 2,000 BTU per hour of the total lipid rating of all
equipment in the enclosure. N the equipment room Is located against
an outside wall and the air openings communicate directly with the
outdoors, each opening shall have a free area of at least one spare
inch per 4,000 ITU per hour of the total Input rating of all other equip-
ment In the enclosure.
FIGURE 5
INLET
AIR
(Ends
above
II i bottom)
WATER
HEATER
PART NO. 42490K097 TE 11 -14 -97 SUPERCEDES tf , 490E097 PAGE 5 OF 18
CONTAMINATED COMBUSTION AIR
The recommended source of combustion air is outdoor air.
However, the use of indoor air in most applications is acceptable
if these guidelines are followed:
1. If the furnace is installed in a confined space, the neces
sary combustion air must come from the outdoors by way of
attic, crawl space, air duct, or direct opening.
2. If indoor combustion air is used, there must be no exposure
to the substances listed in Item 5.
3. All provisions for indoor combustion air must meet the re-
quirements for combustion air indicated.in the National Fuel
Gas Code, ANSI Z223.1 (latest edition), and /or any ap-
plicable local codes. IN CANADA: See CAN /CGA B149.1 & .2
"Installation Codes ".
4. The following types of installation will require OUTDOOR AIR
for combustion, due to chemical exposures:
Commercial buildings
Buildings with Indoor pools
Furnaces installed in laundry rooms
Furnaces installed near chemical storage areas
5. Exposure to the following substances in the combustion air
supply will also require OUTDOOR AIR for combustion:
Permanent wave solutions
Chlorinated waxes and cleaners
Chlorine based swimming pool chemicals
Water softening chemicals
De -icing salts or chemicals
Carbon tetrachloride
Halogen -type refrigerants
Cleaning solvents (such as perchloroethylene)
Printing inks, paint removers, varnishes, etc.
Hydrochloric acid
Cements and glues
Anti - static fabric softeners for clothes dryers
Masonry acid washing materials
Chlorinated laundry products
VENTING
GENERAL INFORMATION
This furnace has a fan assisted combustion system designed for
vertical venting into a suitable chimney or listed gas vent, and Is
classified as a Category I furnace as shipped from the factory.
If this furnace is used to replace an existing furnace, it is possi-
ble that the existing venting system Is NOT suitable for venting
this furnace. Furthermore, the existing venting system may have
to be modified to properly vent any other gas appliance (e.g. a
water heater) that remains connected to It. Carefully read the
"Sidewall Venting ", "Vertical Venting ", and "Existing Vent
Systems" sections that follow to determine proper venting prac-
tices for your installation.
Installation shall be in accordance with Part 7, . "Venting of
Equipment" of the National Fuel Gas Code, ANSI Z223.1 (latest
edition) in USA or current standards of CAN/CGA-B149. 1 & .2
in Canada, local building codes, and these instructions.
SIDEWALL VENTING:
This furnace can be sidewall (horizontally) vented with a listed
sidewall venter, such as Field Controls Model SWG -4HD with
CK -43 Control Kit, or Tjernlund Model GPAK -JT. Category I ven-
ting classification is maintained when vented in this manner.
The furnace, power venter, and control kit (where applicable)
must be installed in accordance with their installation instruc-
tions and all applicable codes. For the two venters shown above,
the following limitations also apply:
Vent pipe diameter: 4 Inches
Minimum vent pipe length: 4 feet
Maximum vent pipe length: 25 feet*
Maximum number of 90- degree elbows: 4
When fewer than four elbows are used, maximum vent pipe
length can be increased by five feet per unused elbow.
NOTE: FOR CANADIAN INSTALLATIONS, ONLY THE FIELD CON-
TROLS VENTER AND CONTROL KIT SHOWN ABOVE ARE
AUTHORIZED BY CGA FOR USE WITH THIS FURNACE.
VERTICAL VENTING
Category I furnaces must be vented vertically or nearly vertical-
ly. Common venting and multistory venting are permitted when
done in accordance with applicable local and national codes.
The venting system should be designed in accordance with the
"FAN" columns in the venting tables in the latest edition of the
National Fuel Gas Code (NFGC), ANSI Z223.1 and CAN /CGA-
B149.1 &.2.
1. Consult your local building codes for installation re-
quirements.
NOTE: FOR 125,000 AND 150,000 BTUH INPUT MODELS, THE
MINIMUM VENT CONNECTOR DIAMETER IS 5 INCHES.
THE TRANSITION FROM THE 4 INCH DIAMETER FLUE
OUTLET TO 5 INCH DIAMETER PIPE MUST BE MADE AT
THE FLUE OUTLET.
PART NO. 42490K097 I CUE 111 -14 -97 SUPERCEDES 1 90E097 I PAGE 6 OF 181
2. The vent connector should be as short as possible with the
least number of elbows and angles to do the job.
3. It is recommended a minimum of 26 gauge galvanized flue
pipe be used. Use of single -wall vent pipe for the vent con-
nector is permissible only in conditioned space. Use double -
wall Type B vent pipe through unconditioned space such
as attics and crawl spaces. The vent material used should
be in accordance with the NFGC and local codes. In CANA-
DA: See CAN /CGA B149.1 & .2 Installation Codes.
4. The vent connector must have an upward slope toward the
chimney on all horizontal runs of at least 1/4 inch for each
12 inches of horizontal run and should be supported by a
sheet metal strap.
The vent pipe connection must be secured to the induced draft
blower outlet. A single screw is sufficient. On GCJ models a hole
in the door hook will allow access to the blower outlet without
removing the door hook.
3 FT.
(914
MIN
m
LESS
i THAN
(2540 m
(2540 mm)
VENT THROUGH ROOF
r
2 FT.
(810 mm)
FIGURE 6
RIDGE
5. A factory built chimney must extend 3 feet above the high-
est point where it passes through a roof of a building and at
least 2 feet higher than any portion of a building within a hor-
izontal distance of 10 feet. (See Figure 6)
6. All vents passing through floors, ceilings, and walls must be
fire - stopped according to the requirements of the National
Fuel Gas Code. (See Figure 7)
7. The furnace shall be connected to a factory built chimney or
vent complying with a recognized standard, or a masonry or
concrete chimney lined with a lining material acceptable to
the authority having jurisdiction. Using an unlined chimney
or a single wall metal vent is prohibited in all cases. A
lined chimney may be used if a drafthood equipped appli-
ance (e.g. a water heater) is connected to the same flue.
(See Figures 8 & 9)
VENT THROUGH CEILING
28 GAUGE
GALVANIZED
FIRESTOP
ON TOP OF
FRAMED
OPENING
GAS VENT
VENT THROUGH FLOOR
►;I
FLOOR
GAS VENT -�
VENT THROUGH WALL
CLEANOUT
N
-0— COMBUSTIBLE WALL
FIGURE 7
J
FIGURE 8
PIPE COLLAR
(Firestop)
THIMBLE
FLUE PIPE
LINER
CLEANOUT
— MASONRY
-- CHIMNEY
E
PART NO. 42490K097
8. Extend the vent connector into the chimney so that it is
flush with the inside of the flue liner. Seal the joint between,
the pipe and liner.
f
FIGURE 9
FACTORY
-0- -BUILT
CHIMNEY
.-- CLEANOUT
9. Masonry chimneys serving fireplaces cannot be used for
venting purposes unless the fireplace opening is per-
manently sealed.
10. A vent connector serving this appliance must not be con-
nected into any portion of mechanical draft systems oper-
ating under positive pressure.
11. The vent pipe must not be connected to a chimney flue
serving a solid flue appliance.
12. A manual damper, barometric draft regulator, or flue restric-
tor must not be installed between the furnace and the chim-
ney.
13. Wher9 local experience indicates that condensate may be a
problem, the vent shall be constructed to prevent
condensation from entering the combustion blower.
Provision shall be made to drain off the condensate. (See
Figure 9)
14. All unused chimney openings should be closed.
11 - 14 - 97
15. All vent pipe run through unconditioned areas or outside
shall be constructed of factory built chimney sections. (See
Figure 9)
SUPERCEDES 190E097 PAGE 7 OF 18
16. Multistory venting is allowed as permitted by the NFGC or
local codes.
17. Install all vents in accordance with the vent manufacturer's
instructions. For unlisted material, Install in accordance
with the NFGC.
18. Vent terminals must be installed in accordance with the
vent terminals listing or in accordance with the NFGC or
local codes. IN CANADA: See CAN/CPA B149.1 & .2
Installation Codes.
EXISTING VENT SYSTEMS
When an existing furnace is removed from a venting system serv-
ing other appliances, the venting system is likely to be too large
to properly vent the remaining attached appliances. An improperly
sized venting system can result in spillage of flue products into
the living space, the formation of condensate, leakage, etc.
The following steps shall be followed with each appliance con-
nected to the venting system placed in operation, while any
other appliances connected to the venting system are not in
operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal
pitch, as required in the National Fuel Gas Code, ANSI
Z223.1 or the CAN /CGA B149 Installation Codes and these
instructions. Determine that there is no blockage or restric-
tions, leakage, corrosion or other deficiencies which could
cause an unsafe condition.
3. In so far as is practical, close all building doors and win-
dows and all doors between the space in which the ap-
pliance(s) connected to the venting system is located and
other spaces of the building. Turn on clothes dryers and
any appliance not connected to the venting system. Trim on
any exhaust fans (such as range hoods and bathroom
exhausts) so they operate at maximum speed. Do not oper-
ate a summer exhaust fan. Close fireplace dampers.
4. Follow the lighting instructions. Place the appliance being
inspected in operation. Adjust the thermostat so the appli-
ance shall operate continuously.
5. Test for draft hood equipped appliance spillage at the draft
hood relief opening after 5 minutes of main burner opera-
tion. Use the flame of a match or candle.
L PART NO. 42490K097 DT 7 . 11 -14 -97 SUPERCEDES 12)1)0E097 j PAGE 8 OF 18 I
6. After it has been determined that each appliance connected
to the venting system properly vents when tested as out-
lined on previous page, return doors, windows, exhaust
fans, fireplace dampers, and any other gas burning appli-
ance to their previous conditions of use.
7. If improper venting is observed during any of the above
tests, the venting system must be corrected.
See National Gas Code, ANSI Z223.1 (latest edition) to correct
improper operation of common venting system (IN CANADA See
CAN /CGA B149.1 & .2 Installation Codes).
CIRCULATING AIR SUPPLY
When the furnace is installed so that supply ducts carry air cir-
culated by the furnace to areas outside the space containing the
furnace, the return air shall be handled by a duct or ducts sealed
to the furnace casing and terminated outside the space contain-
ing the furnace. If there is no complete return air duct system,
the return air connection must be sealed to the furnace casing
and run full size to a location outside the utility room or space
housing the furnace to prevent a negative pressure on the ven-
ting system.
if the furnace is used in conjunction with a cooling unit, the fur-
nace must be installed In parallel with, or on the upstream side
of, the evaporator coil to avoid condensation of the heating ele-
ment. In a parallel installation, dampers or other means must be
provided to prevent chilled air from entering the furnace. If the
air control Is manually operated, an interlock must be provided
to prevent operation of either unit unless the dampers are in full
heat or full cool position.
If a cooling coil is not Installed with the furnace, then a remov-
able access panel should be provided In the supply plenum for
purposes of inspecting the heat exchanger. The opening is to be
accessible when the furnace is installed, and is to be sized for
viewing the heat exchanger for possible cracks that might devel-
op during operation of the furnace. The covered opening shall be
leak- tight.
UPFLOW INSTALLATIONS: GUJ and GHJ series can be Installed
as upflow with either a side or bottom air return. If side air return
is desired on GHJ furnaces, kit No. AFILT524 can be used.
Bottom filter kit No. AFILT529 can be used for either GHJ or GUJ
models.
A WARNING
When side return is desired on GHJ series. the bottom
return must be sealed with a piece of sheet metal large
enough to cover the entire opening Failure to connect a
return air duct to the bottom or enclosing the bottom when
side return is desired may result in combustion products
being drawn into the circulating air stream
•
For side return installation, a full size return air opening must be
cut in the side panel. A starter hole and corner embossments
are provided in each side (see Figure 11).
To provide sufficient filter area for installations requiring more
than 1600 CFM nominal air delivery, return air will have to be
brought through both sides of the furnace, through one side and
the bottom, or an optional filter rack may be used (see "Filters"
section next page).
HORIZONTAL INSTALLATIONS: Both GCJ and GHJ Series fur-
naces can be installed for airflow right to left or left to right.
These furnaces are to be installed so that the burner and blow-
er access panels are in a vertical plane; they are NOT to be
installed such that these panels are in a horizontal plane. See
Figure 1.
DOWNFLOW INSTALLATIONS: GCJ Series furnaces may be in-
stalled directly on the supply plenum or coil cabinet if the fur-
nace is installed on a non - combustible floor.
For installations on combustible flooring, a special base must be
ordered and used (refer to the furnace rating plate for the ap-
propriate base model number.) Refer to Figure 10 and follow the
instructions below:
Cut a hole in the floor, sized to provide one inch clearance
between all four sides of the duct and the edge of the floor-
ing (refer to Figure 10.) The four angles on the base assem-
bly should recess into the floor joistings and the base
should rest on all four outside flanges. Construct duct con-
nections with 1 - 1 -3/4 inch right angle flanges and long
enough to extend below the floor joists. Drop the duct con-
nections through the top of the base assembly with the
right angle flanges in good contact with the glass tape on
top of the base assembly. Carefully position the furnace
over the right angle duct flanges. See Figure 10. A return
air duct system is recommended. If the unit is installed in
a confined space or closet, a return connection must be
run, full size, to a location outside the closet. The air duct
in the closet must be tight to prevent any entrance of air
from the closet into the circulating air.
Base Assembly ( Furnace
Woven Glass Tape
Combustible Flooring--/ I..-- •■•
FIGURE 10
—Duct Connection
AIRFLOW
DESCRIPTOR
DISPOSABLE FILTERS
PERMANENT FILTERS
MIN AREA
TYP SIZE
QTY
MIN AREA
TYP SIZE
QTY
9,10
480
20 x 25
1
240
16 x 20
1
12
576
16 x 20
2
288
16 x 20
1
14,16
672
20 x 20
2
336
20 x 20
1
20
960
20 x 25
2
480
20 x 25
1
PART NO. 42490K097 f'E 111 -14 -97 1 SUPERCEDES if 190E097 I PAGE 9 OF 18 I
FILTERS
GUJ SERIES: A filter rack and a washable filter are supplied with
the furnace (models designed for more than 1600 CFM nominal
air delivery include two of each). The filter rack is to be installed
between the return air duct and the side of the furnace. Refer to
Figure 11 and the instructions below:
1. Using the starter hole and corner embossments as a guide,
mark and cut a full size opening in the side panel(s).
2. Using the filter rack as a template, mark and drill four 7/64
diameter screw holes in the side panel(s).
3. With the filter access opening toward the front of the fur-
nace, use sheet metal screws to fasten the rack(s) to the side
panel(s).
4. Install the filter(s) in the rack(s), mesh side of filter towards
furnace.
NOTE: MODEL AFILTHA7 EXTERNAL FILTER FRAME AC-
CESSORY IS AVAILABLE FOR SINGLE SIDE RETURN
AIR CONNECTION IN INSTALLATIONS REQUIRING
MORE THAN 1600 CFM NOMINAL AIR DELIVERY.
STARTER HOLE
FRONT OF
CABINET
FILTER
Bottom rstum
SIDE
PANEL
FILTER RACK MOUNTING HOLES
(DRILL 4 PLACES)
SCREWS
FILTER RACK
CORNER EMBOSSMENTS FIGURE 11
FILTER RACK
FILTER -
- SLIDES IN FROM
FRONT OF UNIT
Side return
R/A DUCT
GCJ SERIES: Filters are not supplied with these furnaces since
filters are commonly located behind a return grille for ease of
servicing. See Table 2 for minimum filter requirements.
GHJ SERIES: These furnaces include two filter clips that can be
installed onto the base /bottom on the furnace for the use of an
internal filter. See Table 2 for minimum filter requirements.
NOTES:
TABLE 2. MINIMUM FILTER REQUIREMENTS
1. The Airflow Descriptor is the two digits following the "D" in
the model number; e.g. "20" is the Airflow Descriptor for
Model GHJ 125D20.
2. Areas are in square inches; sizes are in inches.
3. Areas and dimensions shown for permanent filters are based
on filters rated at 600 feet per minute face velocity.
4. Typical filter sizes are shown; however, any combination of
filters whose area equals or exceeds the minimum area
shown is satisfactory.
If accessory filter kits are needed use the following kits:
1- AFILT529 for bottom return or horizontal installation on GHJ
models.
2- AFILT525 for counterflow installation on GCJ models.
GAS SUPPLY AND PIPING
Refer to the furnace rating plate to make sure the furnace is
equipped to burn the gas supplied (natural or propane). Any
conversion of a natural gas unit to propane gas must be done
by qualified personnel using a conversion kit available from the
manufacturer, following the instructions in the conversion kit.
NOTE: WHEN CONVERTING A LOW NOx UNIT (DESIGNATED
BY AN "L" IN THE MODEL NUMBER, E.G. GHJ050D1OL) TO
PROPANE, THE NOx INSERTS MUST BE REMOVED. AFTER
REMOVING THE BURNERS, REMOVE THE SCREW HOLDING
EACH INSERT, AND PULL THE INSERT FROM THE COMBUS-
TION CHAMBER (REFER TO FIGURE 12). THE SCREWS MUST
BE RE- INSTALLED IN THE VEST PANEL AFTER THE INSERTS
ARE REMOVED.
Gas supply piping should be installed in accordance with local
codes and the regulations of the utility. Piping must be of ade-
quate size to prevent undue pressure drop. Consult the local
utility or gas supplier for complete details on - special re-
quirements for sizing gas piping.
Pipe connections must be tight, and a non - hardening pipe com-
pound resistant to liquified petroleum gases should be used.
PART NO. ( 42490K097 (C E 11 -14 -97 SUPERCEDES '.90E097 1 PAGE 10 OF 18
Connect the gas pipe to the furnace controls providing a ground
joint union as close to the controls as is possible to facilitate
removal of the controls and manifold. Provide a drip leg on the
outside of the furnace. A manual shut -off valve shall be installed
in the gas line, outside the unit, five (5) feet above the floor, or
in accordance with any local codes. Immediately upstream of
the shut -off valve a test gauge connection must be installed with
a 1/8 inch NPT plugging tap. (Refer to Figure 12)
The furnace must be isolated from the gas - supply piping sys-
tem by closing the Individual manual shut -off valve during any
pressure testing of the gas - supply piping system at test pres-
sure equal to or less than 1/2 PSIG or 14" W.C. If the piping sys-
tem is to be tested at pressures in excess of 1/2 PSIG, the fur-
nace and its individual shut -off valve must be disconnected
from the gas - supply piping system.
A WARNING
The gas valve supplied with this furnace is rated at 1/2
PSIG maximum. Any higher pressure may rupture the
pressure regulator diaphragm and may cause over - firing
of the burners and improper burner operation. The over -
firing may result in creation of carbon monoxide which
may result in asphyxiation.
After gas piping is complete, carefully check all piping connec-
tions (factory and field) for gas Teaks. Use a leak detecting solu-
tion or other preferred means.
MANUAL
OAS VALVE
DRIP LEO
UNION
UPFLOW 8 DOWNFLOW
INSTALLATION
OAS VALVE
NW( INSERT
(IF USED)
MANIFOLD
MANUAL
OAS VALVE\
BURNER
DRIP LEON
FIGURE 12
Some soaps used for leak defection are corrosive to cer-
tain metals. Carefully rinse piping thoroughly after leak
detection has been completed.
A CAUTION
A WARNING
Never use an open flame to check for gas leaks If there Is
a gas leak. explosion or injury can result.
ELECTRICAL WIRING
The furnace must be grounded and wired in accordance with the
National Electric Code ANSI /NFPA No. 70 (latest edition), or with
local codes, where they prevail. In Canada: Canadian Electrical
Code, Part 1 CSA 22.1 (latest edition).
A WARNING
Disconnect electrical power at ttie fuse box or service
panel before making electrical connections.
Connect a ground to the furnace before making line voltage con-
nections. Refer to the furnace rating plate for electrical charac-
teristics to be used in sizing field supply wiring and overcurrent
protection.
The line voltage power supply to the furnace should be a separate
circuit with a properly sized fuse or circuit breaker. Make electri-
cal connections as indicated on the furnace wiring diagram.
BURNER
NOX INSERT
(IF USED)
NION
MANIFOLD VALVE
HORIZONTAL INSTALLATION
1 PART NO. 42490K097 (TE 11 -14 -97 SUPERCEDES 11'490E097 PAGE 11 OF 18
The line voltage supply should be routed through a readily
accessible disconnect located within sight of the furnace. A
junction box on the furnace side panel is provided for line volt-
age connections. Refer to the wiring diagram(s) included with
these Instructions for proper connections.
NOTE: PROPER POLARITY OF THE SUPPLY CONNECTIONS
( "HOT" AND "NEUTRAL ") MUST BE OBSERVED TO ENSURE
THAT SAFETY CONTROLS PROVIDE THE PROTECTION
INTENDED.
THERMOSTAT INSTALLATION
Install a room thermostat according to the instructions fur-
nished with it. Select a location on an inside wall and not sub-
ject to drafts, direct sunshine, or other heat sources. The initial
heat anticipator setting should be equal to the total current draw
of the control circuit.
Low voltage thermostat connections are to be made to the
blower control board as indicated on the wiring diagrams.
CONTINUOUS LOW SPEED BLOWER
If continuous blower operation on low speed is desired, connect
the low speed motor tap to the "CONT" terminal on the blower
control board (refer to furnace wiring diagram). The blower will
operate on low speed whenever main power is connected to the
furnace, except when it operates on heating or cooling speed
during thermostat call for heat or cooling. This constant air ter-
minal is intended for low speed only. If a motor was wired for a
higher sped, the increased amp draw could cause the board
control to fail and void the warranty.
ACCESSORY CONNECTIONS
HUMIDIFIER
Terminals are provided on the blower control board for connec-
tion of a 115 volt humidifier. The "HUM" terminal is energized
whenever the thermostat is calling for heat. Refer to the furnace
wiring diagram for specific connection information.
ELECTRONIC AIR CLEANER
Terminals are provided on the blower control board for connec-
tion of a 115 volt electronic air cleaner. The "EAC" terminal is
energized whenever the thermostat is calling for heat or cooling.
Refer to the furnace wiring diagram for specific connection
information.
If electronic air cleaning is desired with a continuous low speed
blower, the hot side of the electronic air cleaner will have to be
wired to the 120 volt supply side of the blower control board.
When continuous low speed is disconnected, the electronic air
cleaner will have to be disconnected from the 120 volts supply
side and placed on the EAC terminal. (See Figures 15 and 16).
TWINNING
The blower control board is designed to permit "twinning" of
furnaces (two furnaces connected to a common supply and
return air system, and controlled by one thermostat). An acces-
sory kit, Part No. ATWIN526, must be ordered from the manu-
facturer. Specific wiring and operating instructions are included
with the kit.
START -UP PROCEDURE
LIGHTING INSTRUCTIONS
For Your Safety Read Before Lighting
A WARNING
II you do not follow these instructions exactly. a fire or
explosion may result causing property damage. personal
injury or loss of life.
This appliance is equipped with an ignition device which auto-
matically lights the pilot. Do not try to light the pilot by hand.
BEFORE OPERATING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to Tight any appliance.
• Do not touch any electric switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire depart-
ment.
Use only your hand to move the gas control switch. Never use
tools. If the switch will not move by hand, don't try to repair it.
Call a qualified service technician. Force or attempted repair
may result in a fire or explosion.
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
IMPORTANT: Refer to the Lighting Instruction label on the fur-
nace for Instructions on operating the specific controls used
on your unit.
TO START FURNACE:
1. CAUTION: BE SURE THAT THE MANUAL GAS CONTROL HAS
BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES.
DO NOT ATTEMPT TO MANUALLY LIGHT THE BURNER.
2. Set the room thermostat to the lowest setting.
PART NO.
42490K097
11 -14 -97
SUPERCEDES
1.90E097 PAGE 12 OF 18
3. Move the gas control switch to the "On" position.
4. Replace the control access door.
5. Turn on the electrical power.
6. Set the room thermostat to a point above room temperature
to light the main burners. After the burners are lighted, set
the room thermostat to desired temperature.
TO SHUT DOWN FURNACE
1. Set the room thermostat to the lowest setting.
2. Shut off the gas to the main burners and pilot by moving the
switch to the "Off" position on the gas control.
A WARNING
Should overheating occur or the gas supply fail to shut off,
shut off the manual gas valve to the appliance before shut-
ting off the electrical supply.
SEQUENCE OF OPERATION
HEATING
A call for heat from the thermostat closes R to W on the blow-
er control board, and the combustion blower is energized. The
pressure switch senses normal combustion air flow, and clos-
es. Power is then applied to the ignition control, which ener-
gizes the pilot gas solenoid in the gas valve and the pilot ignit-
er. Pilot ignition occurs, is sensed by the flame sensor, and the
main gas valve is energized (pilot igniter is de- energized). Main
burner ignition occurs.
Energization of the main valve starts the "blower on" timing for
the circulating blower. Approximately 30 seconds later (not ad-
justable), the heating speed of the blower is energized.
When the call' for heat is satisfied, R to W is opened, and the
burners and combustion blower are de- energized. This starts
the "blower off" timing for the circulating blower. After the
selected (adjustable) time period elapses, the blower is de -ener-
gized.
In the event the limit control senses an abnormally high tem-
perature and opens, the ignition control is de- energized and the
combustion blower and circulating blower heating speed con-
tinue to be energized.
COOLING
A call for cooling from the thermostat closes R to G and Y on
the blower control board and after a short delay energizes cool-
ing speed on the circulating blower. When the call for cooling is
satisfied the blower is de- energized,
CONTROLS
Following is a description of the operation of some of the con-
trols used in this furnace. All models use one of each control,
except as noted.
PRESSURE SWITCH
The pressure switch is a normally open switch that monitors
combustion air flow. Inadequate air flow resulting from exces-
sive venting system restriction or a failed combustion blower
will cause this switch to remain open.
ROLLOUT SWITCH
The rollout switch is a normally closed switch that opens when
abnormal temperatures exist in the burner area. This can be
caused by a restricted heat exchanger causing main burner
flame to "roll out" into the vestibule area.
This switch must be manually reset by pushing the button on
top to restore furnace operation.
GCJ and GHJ models incorporate 2 rollout switches.
LIMIT CONTROL
This is a normally closed control that opens if abnormally high
circulating air temperatures occur. It is an automatic reset control.
AUXILIARY LIMIT CONTROL
This is a normally closed control that opens under abnormal
"reverse air flow" conditions that could occur in a downflow or
horizontal installation if the circulating blower fails. It is an auto-
matic reset control.
GUJ models do not include an auxiliary limit control.
INTERLOCK (BLOWER DOOR) SWITCH
When the blower door is removed, the interlock switch breaks
the power supply to the burner controls and blower motor. The
switch operation must be checked.
BLOWER CONTROL BOARD
This controls operation of the circulating air blower, the
combustion blower, and any accessories connected to it. It is
factory set to provide a 120 second "blower off" delay on heat-
ing. This delay is adjustable (refer to Figure 13).
To change motor speed, refer to Figure 13 and use the follow-
ing procedure.
1. Turn off electrical power to the unit.
L PART NO. 42490K097 1 C ` - E
11 -14 -97 SUPERCEDES `;; .90E097 PAGE 13 OF 18
2. Refer to the wiring diagram and connect the desired speed
tap for cooling and heating on the blower control board. Re-
maining speed taps must be connected to dummy terminals.
(M1, M2) If you want to use the same speed tap for both
heating and cooling, install a piggyback terminal on the
speed tap using a short jumper. Wire 1 /4" quick connect ter-
minals on both ends to jumper the HEAT and COOL speed on
the blower control board.
SEC 90 EC 120 SEC 50 SEC
BLOWER DELAY OFF SWITCH SETTINGS
HONEYWELL
00 SEC 90 SEC 120 SEC 150 SEC
BLOWER DELAY OFF JUMPER SETTINGS
HEATCRAFT
WIRE HARNESS
24 V POWER IN
NEUTRAL TERMINALS
HEATING SPEED
COOLING SPEED
UNUSED MOTOR LEADS
COMBUSTION BLOWER
ELECTRONIC AIR CLEANER
HUMIDIFIER
120 V POWER IN
NEUTRAL TERMINALS
CONTINUOUS BLOWER
TWINNING TERMINALS
THERMOSTAT CONNECTIONS
FIGURE 13
CHECKING AND ADJUSTING GAS INPUT RATE
The minimum permissible gas supply pressure for the purpose
of input adjustment is 5 inches W.C. for natural gas, 11 inches
W.C. for propane gas.
Gas input must never exceed the value shown on the furnace
rating plate. The furnace is equipped for rated input at a mani-
fold pressure of 3.5 inches W.C. for natural gas, 10.0 inches
W.C. for propane gas.
The manifold pressure can be measured by removing the plug
in the downstream side of the gas valve and connecting a water
manometer or gauge.
Only small variations in gas input may be made by adjusting the
regulator. In no case should the final manifold pressure vary
more than 0.3" W.C. from the above specified pressures.
To adjust the regulator, turn the adjusting screw on the regula-
tor clockwise to increase pressure and input; counterclockwise
to decrease pressure and input.
Check the furnace rate by observing the gas meter, when avail-
able, making sure all other gas appliances are turned off. The
test hand on the meter should be timed for at least one revolu-
tion. Note the number of seconds for one revolution.
BTU /HR. = Cubic Feet Per Revolution x 3600 x Heating Value
INPUT No. Seconds Per Revolution
The heating value of your gas can be obtained from your local
utility or gas supplier.
HIGH ALTITUDE
In both the USA and Canada this furnace is approved for oper-
ation at altitudes from 0 to 4500 feet above sea level without
any required modifications. Above 4500 feet only the gas man-
ifold pressure needs to be adjusted according to the information
shown in Table 3. To adjust the manifold pressure refer to the
previous section on "Checking and Adjusting the Gas Input
Rate." For installations above 7500 feet consult Technical
Service at 1- 800 - 446 -5872 for assistance.
TABLE 3. MANIFOLD PRESSURE vs ALTITUDE
HIGH ALTITUDE CATEGORY 1 VENTING**
" CONSULT LOCAL UTILITY FOR ACTUAL HEATING VALUE
FURNACE INPUT =INPUT FACTOR x NAMEPLATE INPUT
FURNACE OUTPUT = OUTPUT FACTOR x NAMEPLATE INPUT
AROVE 7500 FEET CONSULT TECHNICAL SERVICES AT 1- 800 - 448.5872
TEMPERATURE RISE
Check temperature rise and, if necessary, adjust blower speed
to maintain temperature rise within the range shown on the unit
rating plate,
MAINTENANCE
A WARNING
Disconnect main electrical power to the unit belore
attempting any maintenance
A CAUTION
Label all wires prior to ctisconnect on when servicing con
Irols Wiring errors can cause improper and dangerous
operation.
Verify proper operation after servicing.
It is recommended that this furnace be inspected by a qualified
service technician at the beginning of each heating season.
FILTERS
It is a good idea to check filters at least every six weeks. If they
are dirty they should be replaced, or cleaned if you have a clean-
able filter.
NATURAL GAS
PROPANE (LP)
HEATING AL'
(IW/F13)
MANIFOLD
PRESSURE (10 WC)
VALUE'
(1TUIFT3)
MANIFOLD
PRESSURE (IIN WC)
INPUT
FACTOR
OUTPUT
FACTOR
iiii11§1§§§
„ .
945
3.56
2219
ilia
10.
0.9606
0.7733
914
3.50
10.00
0.9460
0.7999
951
3.90
2116
10.00
0.9332
0.7499
055
3.50
2071
10.00
0.9240
0.7399
949
3.29
2039
9.41
0.0900
0.7120
933
3.27
2000
9.35
0.0190
0.7032
919
402
3.25
1061
9.29
0.9990
0.6144
3.23
1927
9.24
0.9570
0.9059
791
3.21
1991
9.10
0.9190
0.0199
711
3.19
1553
0.12
0.5350
0.9090
L PART NO. 42490K097 1 C ` - E
11 -14 -97 SUPERCEDES `;; .90E097 PAGE 13 OF 18
2. Refer to the wiring diagram and connect the desired speed
tap for cooling and heating on the blower control board. Re-
maining speed taps must be connected to dummy terminals.
(M1, M2) If you want to use the same speed tap for both
heating and cooling, install a piggyback terminal on the
speed tap using a short jumper. Wire 1 /4" quick connect ter-
minals on both ends to jumper the HEAT and COOL speed on
the blower control board.
SEC 90 EC 120 SEC 50 SEC
BLOWER DELAY OFF SWITCH SETTINGS
HONEYWELL
00 SEC 90 SEC 120 SEC 150 SEC
BLOWER DELAY OFF JUMPER SETTINGS
HEATCRAFT
WIRE HARNESS
24 V POWER IN
NEUTRAL TERMINALS
HEATING SPEED
COOLING SPEED
UNUSED MOTOR LEADS
COMBUSTION BLOWER
ELECTRONIC AIR CLEANER
HUMIDIFIER
120 V POWER IN
NEUTRAL TERMINALS
CONTINUOUS BLOWER
TWINNING TERMINALS
THERMOSTAT CONNECTIONS
FIGURE 13
CHECKING AND ADJUSTING GAS INPUT RATE
The minimum permissible gas supply pressure for the purpose
of input adjustment is 5 inches W.C. for natural gas, 11 inches
W.C. for propane gas.
Gas input must never exceed the value shown on the furnace
rating plate. The furnace is equipped for rated input at a mani-
fold pressure of 3.5 inches W.C. for natural gas, 10.0 inches
W.C. for propane gas.
The manifold pressure can be measured by removing the plug
in the downstream side of the gas valve and connecting a water
manometer or gauge.
Only small variations in gas input may be made by adjusting the
regulator. In no case should the final manifold pressure vary
more than 0.3" W.C. from the above specified pressures.
To adjust the regulator, turn the adjusting screw on the regula-
tor clockwise to increase pressure and input; counterclockwise
to decrease pressure and input.
Check the furnace rate by observing the gas meter, when avail-
able, making sure all other gas appliances are turned off. The
test hand on the meter should be timed for at least one revolu-
tion. Note the number of seconds for one revolution.
BTU /HR. = Cubic Feet Per Revolution x 3600 x Heating Value
INPUT No. Seconds Per Revolution
The heating value of your gas can be obtained from your local
utility or gas supplier.
HIGH ALTITUDE
In both the USA and Canada this furnace is approved for oper-
ation at altitudes from 0 to 4500 feet above sea level without
any required modifications. Above 4500 feet only the gas man-
ifold pressure needs to be adjusted according to the information
shown in Table 3. To adjust the manifold pressure refer to the
previous section on "Checking and Adjusting the Gas Input
Rate." For installations above 7500 feet consult Technical
Service at 1- 800 - 446 -5872 for assistance.
TABLE 3. MANIFOLD PRESSURE vs ALTITUDE
HIGH ALTITUDE CATEGORY 1 VENTING**
" CONSULT LOCAL UTILITY FOR ACTUAL HEATING VALUE
FURNACE INPUT =INPUT FACTOR x NAMEPLATE INPUT
FURNACE OUTPUT = OUTPUT FACTOR x NAMEPLATE INPUT
AROVE 7500 FEET CONSULT TECHNICAL SERVICES AT 1- 800 - 448.5872
TEMPERATURE RISE
Check temperature rise and, if necessary, adjust blower speed
to maintain temperature rise within the range shown on the unit
rating plate,
MAINTENANCE
A WARNING
Disconnect main electrical power to the unit belore
attempting any maintenance
A CAUTION
Label all wires prior to ctisconnect on when servicing con
Irols Wiring errors can cause improper and dangerous
operation.
Verify proper operation after servicing.
It is recommended that this furnace be inspected by a qualified
service technician at the beginning of each heating season.
FILTERS
It is a good idea to check filters at least every six weeks. If they
are dirty they should be replaced, or cleaned if you have a clean-
able filter.
PART NO.
42490K097
11 -14 -97
SUPERCEDES
TE
490E097
LUBRICATION
The blower motor and induced draft motor are prelubricated by
the manufacturer and do not require further attention. Clean the
motor periodically to prevent the possibility of overheating due
to an accumulation of dust and dirt on the windings or on the
motor exterior. And, as suggested elsewhere in these instruc-
tions, the air filters should be kept clean because dirty filters can
restrict airflow and the motor depends upon sufficient air flow-
ing across and through it to keep from overheating.
MAIN BURNERS
Light burners and allow to operate for a few minutes to estab-
lish normal burning conditions. Check the burner flame by
observation. Flame should be predominantly blue in color,
strong in appearance. Check that all burners are lit, and that the
flame does not impinge on the sides of the heat exchanger.
Distorted flame or yellow tipping of the natural gas main burn-
er flame, or long yellow tips on propane, may be caused by lint
accumulation or dirt inside the burner or burner ports, lint at the
air inlet between the burner and manifold pipe, or obstruction
over the main burner orifice. Use a soft brush or vacuum affect-
ed areas.
PILOT BURNER (See Figure 14)
The pilot flame must surround the end of the flame sensor and
ground strap for proper operation of the pilot safety circuit.
CONTROL GROUP
Transformer
Blower Control Board
High Limit Control
Auxiliary Limit (if used)
Gas Valve /Ignition Control
Flame Sensor
Pressure Switch
Blower Door Interlock Switch
Combustion Blower Assembly
Flame Roll -out Protector Switch
HEAT EXCHANGER GROUP
Heat Exchanger
Flue Cover Box
Combustion Blower Transition
BLOWER GROUP
Blower Housing Assembly
Blower Wheel
Blower Motor
Blower Motor Mount
Blower Motor Capacitor
REPAIR PARTS LIST
If the pilot flame burns yellow it may be due to dirt or lint that
has covered the lower portion of the burner. This can be
removed with a soft brush or by vacuuming.
A CAUTION
Igniter is fragile. do not hump it while cleaning.
BURNER GROUP
Gas Manifold
Main Burner Orifices
Pilot Burner Assembly
(includes flame sensor)
Pilot Orifice
Main Burners
FIGURE 14
PAGE 14 OF18I
GROUND STRAP
FLAME SENSOR
ACCESSORIES
ALPKT516 Propane Conversion Kit (All)
ATWIN526 Twinning Kit (All)
AFiLTHA7 Single Side Return Filter Frame Kit
(GUJ)
AFILT524 Side Return Filter Kit (GHJ)
AFILT525 Filter Kit (GCJ)
AFILT529 (GUJ, GHJ, GUK) Bottom Return &
Horizontal Installation Filter Kit
A WARNING
Improper installation. adfustrnent, service. or maintenance can cause mummy or pruperly damage Consult a yualrfred urslaller sit
vice agency, or the gas supplier for information or assistance
EK
MEATOMrT
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so is am se Esie
MAIM May OPT AMR ETTOS
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GAS FIRED HEAT /COOL FURNACE - HONEYWELL "SMARTVALVE" IGNITION SYSTEM
❑❑n ❑o
• CONNECTION DIAGRAM
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PART NO.
42490K097
11 -14 -97
SUPERCEDES
490E097
TROUBLE SHOOTING
BLOWER CONTROL
CENTER
CHECK:
1. IGNITION MODULE/GAS VALVE
2. PRESSURE SWITCH
3. HIGH LIMIT
A. AUX. LIMIT
S. ROLLOUT SWITCH
•
JUMPER ACROSS
SCREWS R & G
JUMPER ACROSS
scam RSW
REMOVER 3
JUMPER
IE CIRCULATING AIR
BLOWER RUNNING SO
SEC. AMR FURNACE
Yet
REMOVE R & W JUMPER,
JUMPER ACROSS R & Y
CHECK WIRING
THEN REPLACE
BLOWER
REPLACE BLOWER
BOARD
CHECK WIRING
THEN REPLACE
BLOWER BOARD
CHECK WIRING
THEN REPLACE
BLOWER BOARD
REPLACE
COMBUSTION
BLOWER
CHECK
Y WIRING THEN
REPLACE
BLOWER
PAGE16OF1J
PART NO. 42490K097 ;, 1TE 11 -14 -97 I SUPERCEDES 2490E097 I PAGE 17 OF 18
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. I PART NO. 1 42490K097 ' TE 111 -14 -97 1 SUPERCEDES I C490E097 1 PAGE 18 OF 18
EAC
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120 V
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BLOWER CONTROL BOARD
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HUM EAC N N
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BLOWER CONTROL BOARD
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FIGURE 15
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FIGURE 16
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