Loading...
HomeMy WebLinkAboutPermit M98-0134 - WEBER WAYNE4evrim (A) ne E. City of Tukwila ( (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M98 -0134 Type: B -MECH Category: RES Address: 4624 S 146 ST Location: Parcel #: 004000 -0581 Contractor License No: GLENDHA05302 CHANGE OUT OLD OIL FURNACE WITH A NEW LENNOX 70,000 BTU OIL FURNACE. UMC Edition: 1994 MECHANICAL PERMIT Permit ' en er Authorized Signature Date Signatu Print Name:_L Valuation: Total Permit Fee: Status: ISSUED Issued: 06/26/1998 Expires: 12/23/1998 TENANT WEBER WAYNE E 4624 S 146 ST, TUKWILA WA 98168 OWNER WEBER WAYNE E 4624 S 146TH, SEATTLE WA 98168 CONTACT GLEN A JONASSEN Phone: 206 243 -7700 12462 DES MOINES MEMORIAL DR, SEATTLE WA 98168 CONTRACTOR GLENDALE HEATING & A/C Phone: 206 243 -7700 12462 DES MOINES WAY SOUTH, SEATTLE, WA 981682266 ******************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Permit Description: 2,372.81 44.06 ********,******* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** k-Z6-1_1 I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether, specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performange of work. I am authorized to sign for and obtain th buil• ng permi Date:_ (,,�,1'1e_ 7 _�� Title: This permit shall become null.and void if the work. is not commenced within 180 days from the date of issuance, or if the, work is suspended or abandoned for a period of 180 'days'from:.the last inspection. Project Name/Tenant: �7Al e – �L1 e,c Will there be storage of flammable /combustible hazardous material in the building? ❑ yes Al no Attach list of materials and stoma a location on se crate 8 1/2 X 11 a er indicating guantilies & Material Safest Data Sheets Wl6b. ,._._.,City State /Zip: Value of Construction: g t 2 ? z M4/ Tax Parcgl Number: Site Address: / / f / Property Owner: CAMk Address: Phone: . a0 2- /'23 Street Address: 0 Water City State /Zip: Fax #: Contact Person: G 1 �,� 44 . 2 � w.�� e, gey6,8 Phone: ,71 3 - -7 .7 0 o Street Address: /:2 L I - ( D 2_ 1) 4 s krui, •L' s k 't - '.- City State /Zip: b.,. cppeem 9J--i6 Fax #: Contractor: (Y l e,.✓ d e // r&- Phone: .24)(e - 4 - 7 Street Address — ity State /Zip: Fax #: Architect: Phone: Street Address: City State /Zip: Fax #: Engineer: Phone: Street Address: City State /Zip: Fax #: MISCELLANEOUS PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT) Description of work to be done: ' CAAn9 e. v u1- G) / 4• a. C_ Will there be storage of flammable /combustible hazardous material in the building? ❑ yes Al no Attach list of materials and stoma a location on se crate 8 1/2 X 11 a er indicating guantilies & Material Safest Data Sheets 7Above Ground Tanks LJ Antennas /Satellite Dishes Bulkhead /Docks ❑ Commercial Reroof ❑ Demolition ❑ Fence ❑ Mechanical El Manufactured Housing - Replacement only 0 Parking Lots ❑ Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems El Temporary Facilities ❑ Tree Cutting MONTHLY SERVICE BILLINGS TO: Name: Phone: Address: City /State /Zip: 0 Water 0 Sewer 0 Metro 0 Standby CITY OF 7 Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Miscellaneous Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. APPLICANT REQUEST FOR MISCELLANEOUS PUBLIC WORKS PERMITS ❑ Channelization /Striping El Flood Control Zone El Landscape Irrigation ❑ Storm Drainage El Water Meter /Exempt # El Water Meter /Permanent # ❑ Water Meter Temp # ❑ Miscellaneous ❑ Curb cut/Access /Sidewalk El Fire Loop /Hydrant (main to vault) #: Size(s) ❑ Land Altering: 0 Cut cubic yards 0 Fill. cubic yards 0 sq. ft.grading /clearing El Sanitary Side Sewer #: ❑ Sewer Main Extension 0 Private 0 Public El Street Use El Water Main Extension 0 Private 0 Public 0 Deduct 0 Water Only Size(s): Size(s): Size(s)• Est. quantity: gal Schedule: ❑ Moving Oversized Load/Hauling WATER METER DEPOSIT /REFUND BILLING: Name: Address: MISCPMT.DOC 7/11/96 Phone: City /State /Zip: Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. Date application accepted: , � Date application s: ex ire lay- D5 - -C ig Applilta n (!n!tlals) BUILDING OWNER OR AUTHORIZED AGENT: SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR Above Ground Tanks/Water Tanks - Supported directly upon grade exceeding 5,000 gallons and a ratio of height to diameter or width which exceeds 2:1 PERMIT REVIEW Submit checklist No: M -9 0 Signature: Ie,.J A • --.-�r)4)4 -S5 OR� e• J / d».Q¢. � �'76 -> l Date: /'_ 25..t/ 1 � - {100 Commercial Tenant Improvement Permit Print namo:( t9 ....1---c„,,, 56,3 49 t Bulkhead /Dock Submit checklist No: M - 10 Phone: ,,,..4.3,.. 7 I Fax #I: Submit checklist No: M -6 Address: � /o? Li6Y), D-PS ,n1 d �h eJ ___ fJ . Submit checklist No: M -3, M -3a City /State /Zip: 6n _ 71 SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR Above Ground Tanks/Water Tanks - Supported directly upon grade exceeding 5,000 gallons and a ratio of height to diameter or width which exceeds 2:1 PERMIT REVIEW Submit checklist No: M -9 0 Antennas /Satellite Dishes Submit checklist No: M -1 O Awnings /Canopies - No signage ' Commercial Tenant Improvement Permit 0 Bulkhead /Dock Submit checklist No: M - 10 El Commercial Reroof Submit checklist No: M -6 0 Demolition Submit checklist No: M -3, M -3a i l Fences - Over 6 feet in Height Submit checklist No: M - Land Altering /Grading /Preloads Submit checklist No: M - 2 0 Loading Docks Commercial Tenant Improvement Permit. Submit checklist No: H -17 O Mechanical (Residential a Commercial) Submit checklist No. M -8, , Residential only - H -6, H - 16 i n Miscellaneous Public Works Permits Submit checklist No: H - 9 El Manufactured Housing (RED INSIGNIA ONLY) Submit checklist No: M - 5 . 0 Moving Oversized Load /Hauling Submit checklist No: M - 5 0 Parking Lots Submit checklist No: M -4 n Residential Reroof - Exempt with following exception: If roof structure to be repaired or replaced Retaining Walls - Over 4 feet in height , Residential Building Permit Submit checklist No: M -6 Submit checklist No: M - 0 Temporary Facilities Submit checklist No: M -7 Temporary Pedestrian Protection/Exit Systems Submit checklist No: M - 4 El Tree Cutting Submit checklist No: M -2 ALL MISCELLANEOUS PEA T APPLICATIONS MUST BE SUBM D WITH THE FOLLOWING: ➢ Ake pRAVVI1G,§' SHALL BE AT A LEGIBLE SCALE AND NEATLY DRAWN ➢ BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED ➢ ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT ➢ STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER ➢ CIVIL/SITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER (P.E.) Copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the properly . owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT 1 HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. MISCPM7'.DOC 7/11/96 Addre 4624 S 1 ST P',1:rmit M98-014 SujLe: Tenant: WEBER WAYNE E Statue: ISqUED :Tvuet B-MECH nlied: 06/25/199S ParCei lit 004000-0081 fe5uedt 06/26/1998 PerMit Conditions: . .I.',. No chanues will be made to the ni Unies.s aporoved by the Archittnt or Enuineer and th.e_Tul'„wjj.aBuildinu Dv it:Iari. 2. All nermits. inene plans ehall bis.! at the to tli"e'A'.fg:0:;i con straction„ TheAncumerciro m-in* • ' ' b l e uht i 1 f try0 L 1 r ,L)ct1, i t101 OV I s 3 . All constro,.h a-0.0o,ved plans andj.f,eaUirOmentii, 64 the linjorM Bu Edition).4sYamendfid:, UniforMAechahleal,“:(Ael.99,4,,Edjtjon). itnd Washinliton qt r;neruy C,ode, (.1?94 , 4. Yalidi,ty.:mf'Permit.'The anoe,,,0 R dlansotFicificatLons. i:.n strued b n.ermit for.,.. 'on an .ahoroval of, anv - _ of any of the provisions of ti,le. code o ,of,.e.hv ,•. othei':ordi'h4hce of th'e*Iuris4itction, No permit presumthO to giyeauthorItTto vii.)ate .oicancej the provisionsis cod ha11 be vd1d 5. MANyFACTUURS:INStALLATiON:INSTRU NS_ CTIOREOUIRED ON 3TTE FOIR!'1"HpOLDING.IN$FTCTORREVIEW: CITY OF IUKN1LA '.',.:.', ■.. .. ', ,..' V. • y )," . f ,,! ' '...■.,. ',..': ■J$ '..(.:',',, ., •. ,, ''.. '.. • :' \ ': 1 '..; .; \ ,..• ' . ;,: e , • ;2:,i :', .. — • . 1 , ' t '`',- 1 4 ,- ,..•,-,, ,,,,"“.,,,'''' 0 "...• '.'. .J • ACTIVITY NUMBER: 2498 -0134 DATE: 6 -25 -98 PROJECT NAME: WEBER, WAYNE XX Original Plan Submittal Response to Incomplete Letter Response to Correction Letter # Revision After Permit Is Issued DEPARTMENTS: Build g Awe., (-z-1 S ❑ Public Works Approved ❑ 1PR•ROUTE,DOC 6/98 PLA�N� EVI EW/�R�TI NG'S111 P Fire Prevention Structural DETERMINATION OF COMPLETENESS: (Tues, Thurs) Complete C Incomplete ❑ Comments: Approved ❑ Approved with Conditions ❑ n Routed by Staff C (if routed by staff, make copy to master file and enter into Sierra) Planning Division DUE DATE: 6 -30 -98 Not Applicable TUES /THURS ROUTING: Please Route No further Review Required APPROVALS OR CORRECTIONS: (ten days) DUE DATE: 7-28-98 Permit Coordinator !� REVIEWERS INITIALS: DATE: Approved with Conditions Not Approved (attach comments) ❑ REVIEWERS INITIALS. DATE: CORRECTION DETERMINATION: DUE DATE: Not Approved (attach comments) C REVIEWERS INITIALS: DATE: Project: w" , ' f i , I IN �-Q. ��� Type e of ins action: . f YP P ..G. a.-i Addre� i i s / L1� ) ` < C i in nstructions: Date called: ag. Special y ` . D tow Requester: ) 1. I Phone No.: �, a Li M U✓ Inspector: $42.00 • EINSPECTION FEE REQUIRED. Prior to Inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100.. Call to schedule reinspection. Receipt No.: Date: Date: (X Approved per applicable codes. COMMENTS: INSPECTION REC '9D Retain a copy with V /mit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100; Tukwila, WA 98188' PERMIT NO. Corrections required prior to approval. J(/18 --o13y (206) 431 -3670 k*,4 *k** * *:k &* *,1•*k *is•.**•A•k*:k•b :A.4•kk*•.k *:k!rA•k*•kA*^1•k•.A .4 **h4.A•k:1•• h•A••A•h **•k•*h CITY OF. TUKYIILA. NA TRANJMI. h *kk•k ,4 •k•.A'* *•A•k* * *k *•►** i •k A*A **st•:1•k•A*•k•k4 *•**“.A;h:A*•k•*••14hA .TRFIk?SMIT Numt'er• R9700787 Amount: 44.06A6/26/98 12:34 Pa•woent Method: CHECK Notation: GLENDAI..E HEATING Ini•I.: IZLH Permit No: M98 -0194 Tyre: t3• -MP.CH :MECHANICAL PERMIT. Site Parcel Na: 004000-058 ( d r e s. u 4624 5 146 ST This Pevment 44.06 Account Cade Description 000 /345.8.30 PLAN CI Ct( - RES 000/3 ?.100 MECHANICAL -- RCa Total Fees; Total ALL Pmts: • • Balance:, 44.06 . >: **lc4it *;'r •A :1 *•dlAA*l A *.Afi•fii14 * .AdMit k:1' tl M *A*Af*A*A•tl•A * .ka *Ak•fir *•k * FILE COPY 1 undr:rst :;.d t :t t :io Flan Chcc :c r.:o su:.; t to c, crs and omissions and cp,: rc•. ci cf door not authorize the violation of any or orC �. • .of contractor's ac':ptod c copy of By Date Permit No. Alird iliGNE#7111111111111 1 U'v 7 )›t- CAA -. c e ct7I ysJ - o k v, "7 1 - / 7 ' V, - 0 eDn/Y 6 /e ..) a H re, r' 2 441„. 3.r � Y11es. S PPoI A,. I Ldek- . ?V( $ CITY OF TUKWILA APPROVED JUN 2 6 1998 AS NM: BUILDING DI CITY OF TUKWILA JUN 2 5 1998 PERMIT CENTER M*OI4 1 SPECIFICATIONS AND DIMENSIONS Model No. 024-70 024- 105/120 024-140/154 Input — Btuh (kW) Low /High 70,000 (20.5) 105,000 / 119,000 (30.8 / 34.9) 140,000 / 154,000 (41.0 / 45.1) Output — Btuh (kW) Low /High 57,000 (16.7) 85,000 / 97,000 (24.9 / 28.4) 113,000 / 125,000 (33.1 /36.6) *A.F.U.E. (Low /High) 82 81 82 Nozzle rating — U.S. gph (L/hr) and spray angle .50 (1.9) — 80° hollow .65 (2.5) — 80° ( -105 input) Solid .85 (3.2) – 80° ( -140 input) solid m.75 (2.8) — 80° ( -120 input) solid p01,00 (3.8) – 80° ( -164 input) solid Oil burner pump 1 Stage Oil burner pump pressure — psig (Pa) 100 (690) ( 140 (965) Oil burner air inlet connection (dia.) – in. (mm) 4 (102) Flue size — in (mm) diameter 6 (152) Blower Data Blower motor — hp (WI 1/6 (124) 1/4 (187) I 3/4 (560) Motor Pulley – in. (mm) 3 -1/4 (83) 4 (102) Blower wheel nominal diameter. & width — in. (mm) 10 x 8 (254 x 162) I 12 x 9 (305 x 229) Blower Pulley – in. Imm) 7 (178) Belt size – in. (mm) 40 (1016) 41 (1041) cfm (L/s) at .20 in. wg. (50 Pa) 820 (390) external static pressure 1170(550) 1550 (730) Dimensions — in. (mm) H x W x D 54 x 19 -1/2 x 30-5/8 (1372 x 495 x 778) 54 x 22-1/2 x 33-1/8 (1372 x 572 x 841) Warm Air opening size — in. (mm) H x W 18 x 19 -5/8 (457 x 498) 21 x 22 -1/8 (533 x 562) Return Air opening size — in. (mm) H x W Sides 14 x 22 (356 x 559) Bottom 16 x 22 (406 x 559) 18 x 22 (457 x 559) *lumber and Size of Filters — in. (mm) (1) 16 x 25 x 1 (406 x 635 x 25) m(2) 18 x 25 x 1 (406 x 635 x 25) Shipping weight — lbs. (kg) 1 package 225 (102) 275 (125) Electrical characteristics 115 volts — 60 hertz —1 phase r g [ t lf r4.+(�,!.1 p . - Vb,.r y . rr ;` • d1'G19SY�31IDYti11I1Y19S �!�dtl im�i. '!!.i�!- . iY'ri• ?- i;:' `�i Ar n:.., ; i; <(.�'t, 'Y�'�'�,. <� . . � �` ?ti. tr(�:l'irl'�i'. . °i1Ci'ftl�l.? �' �1•�1'�e7� C.! �'; % I : (° °S,n• f a ° AI Two Stage Oil Pump • • • 44 Oil Filter– 10 micron (no mounting bracket) 81P89 Oil Filter – 10 micron (with mounting bracket) • 53P92 Replacement cartridge for above – 10 micron, 45 gph 53P93 Filter restriction Indicator Gauge 53P90 pNEC?CC- LENNOX OPTIONAL EOUIPMENT Thermostat — Thermostats & Controls Tab Humidifiers — Accessories Tab Electronic Air Cleaners — Accessories tab OIL FURNACES ELITE 8011' SERIES HEAT ONLY UP -FLOW 81 TO 82% A.F.U.E. PRODUCT CATALOG 70,000 to 154,000 Btuh 120.5 to 45.1 kW) Input Heating Capacity STANDARD FEATURES • Durable Heat Exchanger • Exclusive "EZ Clean" Heat Exchanger Design Simplifies Regular Maintenance • Revolutionary Now Beckett AFII 011 Burner Redefines Simple Serviceability • Simple Outdoor Combustion Air Option Furnished For Improved Efficiency And Superior Reliability • Primary Safety Control • Fully Insulated Cabinet For Quiet Operation • Fully Insulated Blower Compartment • Belt Drive Blower • Fan and Limit Control • Draft Regulator Furnished • Top or Side Flue Pipe Connections For Maximum installation Flexibility • Side Filter Adaptor Kit • Lifetime Heat Exchanger Warranty • Five Year Limited Parts Warranty .Intl. Cr Gam C I 8TBOO *Annual Fuel Utilization Efficiency based on DOE test procedures and according to FTC labeling regulations. Isol combustion system rating urnaces. tCleanable frame typo filters. Furnished with unit In Side Filter Adaptor Kit for field installation external to the cabinet. [TJMust be field provided for field conversion to higher heating input. [21Requires return air from both sides of cabinet. NOTE — Specifications, Ratings and Dimensions subject to change without notice and without incurring liability. "rInnntnc Canarliian ucann only 024 Page 2 March 1998 JUN 2 5 1998 PERMIT CENTER Technical Th PRODUCT LITERATURE 01997 Lennox Industries Inc. Dallas, Texas FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Page 1 INSTALLATION INSTRUCTIONS 024 SERIES UNITS OIL UNITS 503,720M 38152A043 11/97 Supersedes 9/97 Unit Dimensions 2 Start-Up and Unit Performance Check List 2 Unit Parts Arrangement 3 Burner Parts Arrangement 3 General 4 Requirements 4 Locate and Level Unit 5 Initial Set —up of Unit 5 Venting 6 Connect Flue 9 Supply and Return Air Plenums 9 Connect Oil Supply Line and Filter 9 Leak Check 10 Electrical Wiring 10 Unit Start—up 12 Adjustments 12 Service 13 Troubleshooting 13 Technical -_ Publications Litho U.S.A. / :TABLE .OFCONTENTS RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE CAUTION When venting this appliance, keep vent terminal free of snow, ice and debris. WARNING Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information, consult a qualified installer or service agency. RECEIVED CITY OF TUKWILA JUN 2 5 1998 PERMIT CENTER Model No. A B C D E 024 -70 n . 19 -1/2 30 -5/8 18 19 -5/8 16 024 - 105/120 mm ii 495 778 457 498 406 024 - 140/154 n. 22 -1/2 33 -1/8 21 22 -1/8 18 mm 572 841 533 562 457 3/4 (19) : O24UNIT.fDIMENSIONS:4NCHES.'(MM} 3/4 (19) TOP VIEW B � �(51) 22 1 1-1/4 (559) -1/ RETURN AIR SIDE VIEW FLUE CONNECTION 23 1/2 (597) Page 2 54 (1372) V 0 RETURN AIR FRONT VIEW 4124 START UP.AND'PERFORMANCECHECKLIST: , L 3 2 Job Name Job Location Installer Unit Model No. HEATING SECTION Electrical Connections Tight? 0 Supply Voltage Blower Motor Amps Blower Motor H P. Blower Motor Lubrication O.K.? 0 Piping Connections Tight? 0 All Valves Open? 0 Burner Model No. Serial Number Oil Pump Pressure [recommended min. 100 psig for -70; min. 140 psig for all other units )] Job No. City City Serial No. PROPER DRAFT Date State State Serviceman Draft Reading (recommended .03 -.04 inches w.c.) % CO2 (recommended 12%) Flue Connections light? 0 • Fan Control Setting (maximum (35 °C� Fan Control Cutout Temperature Rise Filter Clean & Secure? CI Vent Clear? 0 THERMOSTAT Calibrated ?0 Heat Anticipator Properly Set? 0 Level? 0 :024 UNIT °PARTSARRANGEM ' r -'024:101L BURNER=PARTSAR FLANGE GASKET FLANGE RETAINING AIR TUBE CLIP ASSY FOR FB HEADS 1/4" HEX HEAD SCREW CONTROL BOX FB -HEAD CLEAN -OUT PORT BECKETTO AFII BURNER LIMIT SWITCH INDOOR BLOWER HEAD — INSULATOR NOZZLE ADAPTER NOZZLE LINE ELECTRODE HEAD ASSY. ELECTRODE ASSY a 024UNITPARTS`ARRANGEMENT :: CLEAN -OUT PORT CONTROL BOX BECKETT® AFII BURNER LIMIT SWITCH �____1 INDOOR BLOWER I HEAT EXCHANGER FLUE OPENING CLEAN -OUT PORT OBSERVATION PORT COMBUSTION AIR INTAKE BLOWER MOTOR FIGURE 1 02401L "$URNERPARTS ARRi4NGEMENT RETAINING CLIP 1/4 " HEX HEAD SCREW l AIR TUBE ASSY FOR FB HEADS FB -HEAD HEAD INSULATOR NOZZLE ADAPTER NOZZLE LINE ELECTRODE HEAD ASSY. FLANGE AIR TUBE GASKET SCREWS FLANGE L ELECTRODE ASSY g HOLE PLUG PEDESTAL ELECTRONIC IGNITION TRANSFORMER IGNITOR REAR ACCESS DOOR ASS MAIN HOUSING ASSY S ^LIMED ESCUTCHEON PLATE CONNECTOR TUBE C3F * FUEL PUMP PRIMARY 4X4 CONTROL BOX REAR ACCESS DOOR GASKET I COUPLING MOTOR BLOWER WHEEL AIR ADJ. DIAL INLET AIR SCOOP FIGURE 2 Page 3 sRi CLEARANCES 024- 70/105/120 024- 140/154 TOP OF 2" 2" PLENUM AND DUCT (51mm) (51mm) PLENUM SIDES 3 " (76mm) 3 " (76mm) SIDES 0" 0" (O (Omm) REAR 0 " 0" (0mm) (0mm) FRONT (102mm) (102mm) *FLUE PIPE (MEASURED FROM ABOVE) (152mm) (152mm) FLUE PIPE 6" 6" (MEASURED VERTICALLY) (152mm) (153mm) MODEL NO. COMBUSTION AIR OPENING DIMENSIONS — 2 REQUIRED 024- 70/105/120 10" X 20" (254mm x 508mm) 024- 140/154 11" X 22" (279mm x 559mm) 1*' These instructions are intended as a general guide and do not supersede local codes in any way. In Canada, refer to CSA 8139 for recommended installation procedures. Au- thorities having jurisdiction should be consulted before installation. A — Shipping and Packing List 1— Unit 1— Draft control B — Shipping Damage Check unit for shipping damage. Receiving party should contact last carrier immediately if any shipping damage is found. REQUIREMENTS A WARNING Product contains fiberglass wool. Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of California to cause cancer.) Fiberglass wool may also cause respiratory, skin, and eye irritation. To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor. Lennox Industries Inc. P.O. Box 799900 Dallas, TX 75379 -9900 A WARNING Improper installation, adjustment, alteration, ser- vice or maintenance can cause property damage, personal injury or loss of life. Installation and ser- vice must be performed by a qualified installer or service agency. Installation of Lennox oil -fired furnaces, wiring, warm air ducts, etc. must conform with the National Fire Protection Association Standard for the Installation of Oil Burning Equipment, NFPA No. 31, the National Electrical Code, ANSI /NFPA No.70 (in the U.S.A.), CSA Standard CAN/ CSA —B139 (in Canada), Installation Code for Oil Burning Equipment, The Canadian Electrical Code Part1, CSA 22.1 (Canada), The recommendations of the National Environ- mental Systems Contractors Association and any state or provincial laws or local ordinances. Authorities having ju- risdiction should be consulted before installation. Such applicable regulations or requirements take precedence over general instructions in this manual. Page 4 Chimneys and chimney connectors must be of the type and construction outlined in section 160 of NFPA No. 31. Air for combustion and ventilation must conform to stan- dards outlined in section 140 of NFPA No. 31 or in Canada, CSA Standard 8139. When installing 024 units in confined spaces such as utility rooms, two combustion air openings are required. Dimensions of combustion air openings are shown in table 1. One opening shall be below burner level and the other opening shall be no more than 6" (152mm) from the ceiling of that room. A IMPORTANT An opening to the outside for combustion air is strongly recommended, especially in new homes. Refer to table 2 or the unit rating plate for specific combustion air opening dimensions. The combustion air opening should provide a minimum free area 1/2 square inch per 1,000 Btu per hour input. This com- bustion air should be brought into the area containing the fur- nace below the level of the furnace burner. TABLE 1 COMBUSTION AIR OPENING DIMENSIONS This unit is approved for use on combustible flooring and for clearances to combustible material as listed on unit rat- ing plate and in table 2. Unit service and accessibility clear- ances take precedence over fire protection clearances. TABLE 2 INSTALLATION CLEARANCES NOTE - Service access clearance must be maintained. *Minimum clearance shown for flue pipe may be reduced by using special protection as provided by local building codes and the Nation- al Fire Protection Association Standards. Unit must be adjusted to obtain a temperature rise within the range listed in table 3 in the Start-Up section of this manual. When installed, furnace must be electrically grounded in accordance with local codes or, in the absence of local codes, with the current National Electric Code, ANSI /NFPA No. 70, or Canadian Electric Code (CEC) if an external electrical source is utilized. ,) ti t C Field wiring connection with unit m specifications of type T wire and with temperature rise. When furnace is used in conjunction shall be installed in parallel with, or o of, cooling units to avoid condensati ment. With a parallel flow arrange other means to control the flow of ai to prevent chilled air from entering manually operated, must be equip prevent operation of either unit, unl full "heat" or "cool" position. LOCATE AND LEVEL UNIT 1— Set the unit in desired location kee ances list in table 2. Also keep in mi tons, electrical supply, flue conn clearance for installing and servici 2— Level the unit from side to side an the furnace is not level, place f shims between the low side of floor. Make sure the weight of the f evenly on all four corners. Strain causing cracking and popping weight of furnace is not evenly di I INITIAL UNIT ADJUSTMENTS Neither the nozzle adjustment settin ments are factory set. The furnace is o limit control is checked to make sure it factory settings are made. During ins must be adjusted to ensure proper o ling dealer /contractor must have a equipment in order to correctly perfo justments. The use of test equipment than ever due to tighter tolerances ne nace operating efficiently. A combustion test kit containing thefo is required for proper oil furnace start •Draft Gauge •CO2 or 02 Analyzer •Smoke Tester •Pressure Gauge •High Temperature Thermometer *Oil Vacuum Gauge •T —gauge included with unit •Knowledge proper test equipment Field wiring connection with unit must meet or exceed specifications of type T wire and withstand a 63 °F (17 °C) temperature rise. When furnace is used in conjunction with cooling units, it shall be installed in parallel with, or on the upstream side of, cooling units to avoid condensation in the heating ele- ment. With a parallel flow arrangement, a damper (or other means to control the flow of air) shall be adequate to prevent chilled air from entering the furnace and, if manually operated, must be equipped with means to prevent operation of either unit, unless damper is in the full "heat" or "cool" position. /LOCATE AAND LEVEL UNIT ` e S `.. ... > .. �` `�,� ,�aiPr 3� �;I..s� 1— Set the unit in desired location keeping in mind the clear- ances list in table 2. Also keep In mind oil supply connec- tions, electrical supply, flue connections and sufficient clearance for installing and servicing unit. 2— Level the unit from side to side and from front to rear. If the furnace is not level, place fireproof wedges or shims between the low side of the furnace and the floor. Make sure the weight of the furnace is distributed evenly on all four corners. Strain on sides of cabinet causing cracking and popping noises may occur if weight of furnace is not evenly distributed. =.'l lITlAL INR 4QJUSTMENTS z _ £, i _ :: %: Neither the nozzle adjustment setting nor the air adjust- ments are factory set. The furnace is only fire tested and the limit control is checked to make sure it functions properly; no factory settings are made. During installation, the furnace must be adjusted to ensure proper operation. The instal- ling dealer /contractor must have and use proper test equipment in order to correctly perform the operation ad- justments. The use of test equipment is now more critical than ever due to tighter tolerances needed to keep the fur- nace operating efficiently. A combustion test kit containing the following components is required for proper oil furnace start-up: •Draft Gauge •CO2 or 02 Analyzer •Smoke Tester •Pressure Gauge •High Temperature Thermometer •011 Vacuum Gauge •T —gauge included with unit *Knowledge proper test equipment operation. Page 5 A CAUTION Improper nozzle and or air adjustment of this unit may result in sooting problems. Refer to the follow- ing section for correct adjustment procedures. Nozzle Adjustment Proper adjustment of the nozzle assembly is critical be- cause alignment may have changed during shipping. Be- fore the furnace and oil lines are installed, the nozzle assem- bly must be checked. This may easily be done by removing the entire burner assembly (not just the nozzle) from the fur- nace. The lower firing nozzle is factory installed. This should be verified by the installer. Inspect the spark transformer leads also to ensure they are still attached to the electrodes. The burner assembly is attached to the vestibule panel by three nuts. Slots are provided in the mounting flange for re- moving the burner assembly from the vestibule. By loosen- ing the nuts and by turning the whole burner assembly counterclockwise (figure 3), the entire burner assembly will come out of the furnace. There is adequate wire to remove the burner without disconnecting wires. Once removed, just turn the burner around in the vest panel area. 024 SERIES B First, loosen three nuts which - attach burner to vest panel. URNER REMOVAL Next, rotate burner counterclock- wise on slots then pull toward you. FIGURE 3 A head position gauge is furnished with each furnace for easing service. The gauge should remain with the furnace; it may be needed at a later time. Provided gauge is differ- ent from one used on 020 series units. To use the gauge, insert the small end of the gauge into the end of the cone and measure from the flat of the end cone to the tip of the nozzle. When nozzle depth is correct, the tip of the nozzle should just touch the end of the gauge. Refer to the illustration sheet provided with the gauge. Note that the scale side of the gauge is not used for this purpose. Corrections are made by sliding the entire nozzle assem- bly forward or backward within the blast tube (figure 4). At the same time nozzle alignment must be checked. To check nozzle alignment, again insert the small end into the end cone and measure the nozzle and electrode align- ment against the center lines marked on the gauge (again refer to enclosed illustration sheet). If the nozzle is not cen- tered, but found to be too far left or right, a new nozzle as- sembly will need to be ordered. Do not attempt to adjust by bending the 90 degree elbow in the oil line. BECKETT OIL BURNER NOZZLE ADJUSTMENT Burner must be removed from furnace for this procedure. TO ADJUST NOZZLE: 1- Loosen screw. 2 -Slide entire nozzle /electrode assembly back and forth until nozzle just touches gauge. FIGURE 4 VENTING A WARNING Combustion air openings in front of the furnace must be kept free of obstructions. Any obstruction will cause improper burner operation and may re- sult in a fire hazard. A WARNING The barometric damper shall be in the same atmo- spheric pressure zone as the combustion air inlet to the furnace. Deviation from this practice will cause improper burner operation and may result in a fire hazard. A CAUTION Do not store combustible materials near the fur- nace or supply air ducts. The material (such as paint, motor oil, gasoline, paint thinner, etc.) may ignite by spontaneous combustion creating a fire hazard. A WARNING This furnace is certified for use with type "L" vent "B" vent must not be used with oil furnaces. Page 6 Prior to installation of unit, make a thorough inspection of the chimney to determine whether repairs are necessary. Make sure the chimney is properly constructed and sized according to the requirements of the National Fire Protec- tion Association. The smallest dimensions of the chimney should be at least equal to the diameter of the furnace flue pipe. Make sure the chimney will produce a steady draft sufficient to remove all the products of combustion from the furnace. A draft of at least .04" w.c. is required. 1— Local building codes may have more stringent instal- lation requirements and should be consulted before installation of unit. 2— The flue pipe should be as short as possible to do the job. 3— The flue pipe should not be smaller than the outlet di- ameter of the flue outlet of the furnace. 4— Recommended pipe is minimum 24 gauge galva- nized. 5— Single wall vent pipe should not run outside or through any unconditioned space. 6— Chimney should terminate two (2) feet above the highest peak of a peaked roof, and three (3) feet high- er that a flat roof. 7— Flue pipe must not pass through a floor or ceiling. Clearances to single wall vent pipe should be no less than six (6) inches; more if local codes require it. 8— Flue pipe may pass through a wall where provisions have been made for a thimble as specified in the Stan- dards of the National Board of Fire Underwriters. See figure 5. 9— The flue pipe should slope upward toward the chim- ney on horizontal run at least 1/4 inch to the foot and should be supported by something other than the fur- nace, such as isolation hangers. See figure 6. FIGURE 5 BAROMETRIC CONTROL* (IN EITHER LOCATION) MASONRY CHIM C7 000 CLEANOUT *Barometric control may be Installed in zontal section of flue pipe within 18" of terial acceptable to the authori 12— When two (2) or more appliance flue, the area of the common fl than the area of the largest flu plus 50% of the areas of the addi nection. Chimney must be able appliances operating at the sa BAROMETRIC CONTROL* (IN EITHER LOCATION) FACTORY —BUILT CH 000 WW1 *Barometric control may be Installed in zontal section of flue pipe within 18" of FIGURE 7 C BAROMETRIC CONTROL* (IN EITHER LOCATION) MASONRY CHIMNEY CLEANOUT LINER CLEANOUT MASONRY CHIMNEY *Barometric control may be Installed In either vertical or hori- zontal section of flue pipe within 18" of flue outlet of furnace. FIGURE 6 10— Extend the flue pipe into the chimney so that it is flush with the inside of the flue liner. Seal the Joint between the pipe and the liner. 11— The furnace shall be connected to a factory built chim- ney or vent complying with a recognized standard, or a masonry or concrete chimney lined with a lining ma- terial acceptable to the authority having jurisdiction. 12— When two (2) or more appliances vent into a common flue, the area of the common flue should not be less than the area of the largest flue or vent connection plus 50% of the areas of the additional vent or flue con- nection. Chimney must be able to sufficiently vent all appliances operating at the same time. BAROMETRIC CONTROL* (IN EITHER LOCATION) FACTORY —BUILT CHIMNEY FACTORY CHIMNEY BUILT DRAIN FOR CONDENSATE *Barometric control may be Installed in either vertical or hori- zontal section of flue pipe within 18" of flue outlet of furnace. FIGURE 7 Page 7 Combustion an openings 111 the front of the for mace most be keftt free of obstructions Any nb structton will cause nn1)1otter burner utler.rtion arid rtn.1y result in .1 fie h.t.'.ud or col bon monoxide 111101y A CAUTION A CAUTION The (11.111 (1lvette! or baruntetrtt. shall he in the s.une atrnostlherie. tlressule .'one .1s the combos Iron .0r inlet to the furnace l)evt.11tun from this to dctice will cerise improper burner ()per Jinni anef relay result to .1 fire 11.1:.1(1 ur C.trb011 111onoxi(l( in luny 13— The flue pipe shall not be connected to a chimney flue serving a solid fuel appliance or any mechanical draft system. 14 —All unused chimney openings should be closed. 15— All vent pipe run through unconditioned areas or out- side shall be constructed of factory built chimney sec- tions. See figure 7. 16— Where condensation of flue gases is apparent, the vent shall be constructed to prevent the condensation from entering the flue transition box opening. Provi- sion shall be made to drain off the condensate. See figure 7. 17— Vent connectors serving this appliance shall not be connected into any portion of mechanical draft sys- tems operating under positive pressure. 18— Keep the area around the vent terminal free of snow, ice and debris. Units Using Combustion Air from a Confined Space If the furnace is installed in a confined space and combus- tion air is taken from the heated space, the supply air and ventilating air must be brought through two permanent openings of equal area. One opening shall be located within twelve (12) inches of the ceiling and the other within twelve (12) inches of the floor, each having a free area of one square inch per 1000 BTU /HR of total input rating of all appliances within the space and not less than one hundred (100) square Inches each. A return air duct is recommended. Where there is no com- plete return air duct system, a full size return connection should be run to a location outside the confined space and completely sealed so that no air from the confined space an be circulated through the heating duct system. When flue pipe is installed at less clearance listed in table 2, radiatir .be installed. See figure 9 (( Units Using Combustion Air from Outside The 024 series unit uses the Beckett AFII burner. This burner was designed to allow for direct air intake piping (4 "). The maximum equivalent length of pipe is 70 ft. A 90° elbow equals Eft. If the furnace is installed in a space within a building of tight construction, air must be supplied from outdoors. In this case, one opening shall be within twelve (12) inches of the ceiling and the other within twelve (12) inches of the floor, each having a free area of one square inch per 4000 BTU/ HR if combustion air ducts are vertical. If horizontal com- bustion air ducts are run, one (1) square inch per 2000 BTU /HR of the total input of all appliances within the enclo- sure is required. The use of a barometric relief placed in the intake pipe is recommended when outdoor combustion air is directly connected to the burner. This will allow confined space air to be used as combustion air in the event that the opening to the outdoor air becomes blocked. Using a barometric relief in the intake will reduce the chance of sooting. A CAUTION DO NOT USE a barometric draft relief in exhaust vent pipe if outdoor combustion air is connected directly to the burner. Removal of Unit from Common Venting System In the event that an existing furnace is removed from a venting system commonly run with separate gas ap- pliances, the venting system is likely to be too large to properly vent the remaining attached appliances. The following test should be conducted while each ap- pliance is in operation and the other appliances not in operation remain connected to the common venting system. If the venting system has been installed im- properly, the system must be corrected as outlined in the previous section. 1 - Seal any unused openings in the common venting system. 2 - Visually inspect the venting system for proper size and horizontal pitch and determine there is no block- age or restriction, leakage, corrosion or other defi- ciencies which could cause an unsafe condition. 3 - Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the com- mon venting system are located and other spaces of the building. Turn on clothes dryers and any ap- pliances not connected to the common venting sys- Page 8 tem. Turn on any exhaustfans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer ex- haust fan. Close fireplace dampers. 4 - Following the lighting instruction on the unit, place the appliance being inspected in operation. Adjust thermostat so appliance will operate continuously. 5 - Test for spillage using a draft gauge. 6 - After it has been determined that each appliance remaining connected to the common venting sys- tem properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous condition of use. 7 - If improper venting is observed during any of the above tests, the common venting system must be corrected. Horizontal Venting The barometric draft control must be used in the horizontal (sidewall) venting system. It must be located within 18 in- ches of the furnace flue outlet. See figure 8 for barometric draft control location. BAROMETRIC CONTROL* HORIZONTAL VENTING I II o ❑❑❑ CONTROL FOR HORIZONTAL VENTING *Barometric control must be Installed In the hod - zontal venting system and located within 18" of flue outlet of furnace. FIGURE 8 The 024 is approved for horizontal venting with the follow- ing mechanical vent systems: Tjernlund (sideshot) #SS1 C and Field Controls #5WG -5 with the CK -61 control kit. Refer to manufacturers' instal- lation instructions for proper installation procedures and service parts information. Do not common vent with any other appliance when us- ing sidewall vent system. Maximum permissible vent length is 70 equivalent feet. Minimum length is 15 equivalent feet. Calculate the equiva- lent vent pipe footage from the furnace to the mechanical vent system (Tjernlund or Field Controls) by adding the straight vent pipe length and the equivalent elbow lengths together. / CC NNEC.77. LUE°'. UNIT CABINET IMPORTA RADIATION SHIELD INSTA COMBUSTIB E MATERIAL EE NOTE 2 A A NONCOMBUSTIBLE RADIATION SHIELDS SPACERS (SEE NOTE 1) NOTE 1— Radiation shields must be constr sheet metal minimum. NOTE 2- Radiation shields required when (229mm). NOTE 3- Radiation shields should extend pipe as short and direct as possible. Wh pliances vent into a common flue, the flue should be at least equal to the area vent connector, plus 50% of the area of or vent connectors. Install draft control pipe according to instructions packed Inspect flue pipe annually. Clean soot or if necessary. If pipe is rusted, replace. ( /`CONNECT £FLUE . • ,A IMPORTANT When flue pipe is installed at less than minimum clearance listed in table 2, radiation shields must he installed. See figure 9 RADIATION SHIELD INSTALLATION COMBUSTIB E MATERIAL tilEE - NOTE 2 A NONCOMBUSTIBLE RADIATION SHIELDS SPACERS (SEE NOTE 1) 12" (305 mm) 7 „ 178 m NOTE 1— Radiation shields must be constructed of 24 gauge sheet metal minimum. NOTE 2- Radiation shields required when A is less than 9" (229mm). NOTE 3- Radiation shields should extend from the top of the unit to the top of the flue pipe. FIGURE 9 Use 24 gauge or heavier galvanized smoke pipe and fit- tings to connect furnace to vent. Connect flue pipe to chim- ney using the least number of elbows and angles possible. Flue pipe or vent connector must be inserted into but not beyond the outside wall of the chimney flue. No reduction in diameter of flue pipe is acceptable. It is best to have flue pipe as short and direct as possible. Where two or more ap- pliances vent into a common flue, the area of the common flue should be at least equal to the area of the largest flue or vent connector, plus 50% of the area of any additional flues or vent connectors. Install draft control (provided) and flue pipe according to instructions packed with control. Inspect flue pipe annually. Clean soot or ash from flue pipe, if necessary. if pipe is rusted, replace. Page 9 Install draft control at least 12 inches beyond the furnace. If there is no space to install the draft control in the flue pipe it may be installed in the vent above the flue pipe. Follow the instructions packed with the draft control. / SUPPLY :& RETURN-AIRPLENUMS --. Secure return air plenum to unit using sheet metal screws. NOTE –The following are suggested procedures that should be followed when installing the supply air plenum. 1– Use sealing strips of fiberglass. 2– In all cases, the plenum should be secured to furnace or evaporator cabinet with sheet metal screws. 3– Install supply and return air ducts as desired. .VONNECT OIL'SUPP.:LY1INE &FILTER Use continuous lengths of heavy wall copper tubing or steel pipe for oil supply line. Install oil supply line under floor or near walls to protect it from damage. Avoid running lines along joists or reverberating surfaces. Always use flare fittings. All fitting must be accessible. Do not use com- pression fittings. A IMPORTANT Both oil supply and return lines must he sub- merged in oil in the supply tank. Single Line — Burner is shipped with fuel pump set for single line operation. In single line operation, the oil supply line Is connected to the inlet tap on the pump. A single line system should only be used where there is gravity oil flow to the pump and the line is not run at any point so that the line is above the oil level in the tank. Two Line — if the installation requires two line operation, the bypass plug in the bag attached to the pump must be installed. Refer to the bulletin packed with bypass plug for instructions and locations of bleed inlet and return line ports. An oil filter is required for all models. Use an oil filter of generous capacity for all installations. Install filter inside the building between the tank shut -off valve and the burn- er. Locate filter close to burner for easy servicing. The GAR –Ber 11BV –R or equivalent filter (with the below specifications) is recommended. Oil Filter Specifications: Maximum Firing Rate: 10GPH Micron Removal: 10 Filtering Area: 500 sq. in. Working Pressure: 15 PSI Inlet/Outlet Dimension: 3/8" NPT Flow Rate: 45GPH Consult burner manufacturer's instructions packaged with unit for further details concerning oily supply line connec- tions. Irt IM•.J1:.•. : LW 117 np:e❑i4. i;, 16,11.1 Ii- 1 .1i. •P1.11. i r srr:ac: 1 rw;;. Izr 1,10= xi••' •lam WM. ' KW ' I WIi!•I iiif-tiC•:( *.1, ? :� :V 11 CIA Page 10 4 ON -140, -154 CSA UNITS ONLY ® SWITCH OPENS MEN PLANE IS SI Never operate the pump with single line when by- pass is installed. The oil bearing seal will blow and damage to the pump will occur. A CAUTION I . t .� ui,�;' t;}s��!�f�� ±� `* YOh' �i;%'.: .ryi.i�n. JI�?3Nr ECKO :e 3i#+r4£x> K?ii: fistr$.3 T ifs •,gt' A'w'siY:f r�'..r After oil piping is completed, carefully check all piping con- nections (factory and field) for oil leaks. Pre -Purge & Post -Purge Kit (Optional) Depending on your installation environment, a pre -purge and post -purge kit may be installed on the oil burner to as- sist burner operation and flue product evacuation. This kit is typically needed. RW Beckett offers the 51650 pre -purge and post -purge kit which fits all A and S style burners. Oil Line Heater (Optional) An oil line heater is available for the burner nozzle. When applied to units installed in cold areas, the heater warms the oil line for start -up. PELECTRICALIAWIRINOMIMIOSWIPSB MilltMuf All wiring must conform to the National Electric Code (NEC), or Canadian Electric Code (CEC) and any local codes. 1— Refer to appliance rating plate for proper fuse size. 2— Install room thermostat and make wire connections to the burner control. Avoid installing thermostat on an outside wall or where it can be affected by radiant heat. Set the adjustable heat anticipator on thermostat ac- cording to the wiring diagram sticker provided on unit. 3— Install a separate fused disconnect switch near unit so power can be shut off for servicing. 4— Complete line voltage wiring from disconnect switch near unit to make -up box. NOTE — An equipment ground screw is provided. Re- fer to unit wiring diagram and figure 10 for 024 series units. Ground unit using a suitable ground wire. IMMMIMMMIMMII W.F1•1111MILolaG...t11 !.:. :.Ai IZ� lat'.Y�litr 47r ' .1N1/ 11111.11.W..r • Awl 11.11:1111•11 I :1dKCM7 :4::3: : I:fi4WW�I , . 4..iv) �C>l taw (7Li •l Ii;'';';.' 311.1 :ll:i.1 iMAIIM11113. 'H :r.1s -7r11� m ON -140. -154 CSA UNITS ONLY SWITCH OPENS WHEN FLAME IS SIGHTED ® IF COLINGAIS USED AND FOR CONTINUOUS FAN. LI N BUCK • • WHITE r GROUND Ctr TYPICAL 024 WIRING DIAGRAM FL b K — K3 -I 0 N TI N ORANGE WHITE A3 WHITE FIGURE 10 Page 11 A73 )KI L � r STATE ,-Lti YEL SWITCH R26 1 f 24V POWER BLOWER _(g) FEAT I (W1) COOL I (YI) L24V CCMMON (C) — IMPORTANT-TO PREVENT MOTOR THAN ONE MOTOR LEAD TO � ONE CONECTION. NOTE -IF ANY WIRE IN THIS APPLIANCE IS REPLACED, IT MUST BE REPLACED WITH WIRE OF LIKE SIZE, RATING AND INSULATION THICKNESS SET THERMOSTAT HEAT ANTICIPATION FOR 024,0F24 SERIES UNITS... 0.1 AMP LINE VOLTAGE FIELD INSTALLED - — — .CLASS 11 VOLTAGE FIELD WIRING Low/. MIRING DIAGRAM) 10/97 ATING UNITS -OIL 024 -70 OF24- (05/I20R 024,0F24- 105/120 0F24- 140/154R 024,0F24- 140/154 S U. ♦.r. N.. 1 11117 Law. 11.4.5.1.. 1.. Lithe U.S.A 024 UNIT NOZZLE SIZE, SPRAY ANGLE AND PATTERN mum PSIG RATING BTU /HR OUTPUT RATING BTU /HR HEAD TEMP RISE °F -70 .50GPH - .80 6 ,A 100 70.000 57.000 FB0 Cam) -70 -105 .65GPH - .80 °.B 140 105,000 85,000 FB3 65 -75 -120 .75GPH - .80 °,B 140 119,000 97.000 FB3 75-85 -140 .85GPH - .80°.B 140 140.000 112.000 FB6 65 - 75 -154 1.00GPH - .80°,B 140 154,000 125,000 FB6 70-80 Do not tamper with unit controls. Ci fied service technician. NOTE tern ;' t?;• rt,., 1, I I UNIT TSTART- UP - __�, _ Before starting unit, make sure the oil tank is adequately filled with clew Ni ' . or No. 2 furnace oil. :tzrcorrtaminants in oil supplysys- . �e.tion and failure of the internal parts Nev 4urnvgarbage or paper in the heating sys- tem .N ever leave papers near or around the unit. A CAUTION A CAUTION Blower door must be in place before start —up. 1– Set thermostat for heating demand and turn on electri- cal supply to unit. 2– Check initial air adjustment. All units are equipped with an air adjustment dial on the right side of the burner. See burner parts arrangement illustration. 3– Turn unit on. Place a can or container under the bleed port located on the fuel pump. Loosen nut on bleed port to release air and oil mixture from fuel line. Allow mixture to escape until a steady stream of oil is emitted from the port. Drain at least 1/2 pint of oil from the pump. Retighten nut on bleed port. If unit locks out during bleed procedure, push reset button on primary safety control. NOTE – A two fuel system will normally bleed itself by forcing air back to the tank through the return line. This type of bleeding procedure is not necessary. 4– If burner fails to start, push reset button on primary safety control. See part arrangement illustration. A CAUTION Do not push the reset button on the primary control more than one time. 5– If burner fails to light again, refer to the troubleshooting section in this manual. A – Fuel Pump Pressure Check fuel pump pressure. With unit off, attach gauge to pump outlet. Turn unit on and check pressure reading against value listed in table 3 and adjust if necessary. B Temperature Rise To measure temperature rise, place plenum thermometers in warm air and return air plenums. Locate thermometer in warm air plenum where it will not pick up radiant heat from the heat exchanger. Set thermostat to its highest setting to Page 12 • start unit. After plenum thermometers have reached their highest and steadiest readings, subtract the readings. The difference in temperature between the supply and return air plenum should be within the range listed in table 3 or as listed on the appliance rating plate. If they are not within the temperature range, open the pulley until they are. Note – Unit is shipped with the adjustable pulley in the closed position. TABLE 3 C – Fan and Limit Control The fan and limit control is installed and wired at the factory. If the fan and limit control is replaced for any reason, it must be replaced by an exact replacement part with the same fan and limit stops. This furnace must not be operated with a FAN ON air temperature greater than 130 °F. D – Burner Adjustment The following instructions are essential to the proper op- eration of 024 series oil furnaces. To prevent sooting, these instructions must be followed in sequence: 1 – Draft This test should be taken at the breach between the outlet of the vent connector and the barometric damper. General- ly a 1/4" hole will need to be drilled for the draft gauge to be inserted into the vent connector. A minimum of 0.03 draft must be established without the burner in operation. With the burner in operation, the draft should be 0.04 to 0.05. This is VERY critical to the flame retention head burners. Oil furnace installations also require careful inspection to make sure the chimney is in good shape and can accom- modate the products of combustion. The temperature in the unconditioned space will also affect the draft if long vent connectors are allowed to get too cold. 2 – Overtire Draft This test should be taken with the burner in operation. Re- move the screw from the center of the center inspection port. Insert your draft gauge into the hole. A reading of the overfire draft should be 0.02 less than the reading found in the vent connector. If a positive reading is seen at this point, there is too much air being pumped into the heat exchanger by the combustion fan. Adjustments must be made using the air adjustment dial. 3 – Smoke Test The smoke test should be taken at the hole drilled in step 1. /SERVICE: Using a smoke test gun, adjust the air inlet will have just a trace of smoke. Somewhe #1 smoke. This is the starting point. Do 4 – CO2 Test Again, this test is to be taken at the vent firing at a trace of smoke, take a sample From the results of this test, a "window of determined. This window of operation es erance. The tolerance the installer builds within the set -up for those things which bustion. Those things which might affect then do so without causing the unit to s ing. Things which might affect combustio going bad, draft that changes during conditions, dirty oil, dirt obstructing the a To build in a "window of operation," set u 2% less in CO For example, if you find CO2, adjust the air inlet shutter to inc the CO to 10%. 5 – Retest the Smoke With a drop in the CO2 and increase in t see that the smoke has returned to 0. 6 – Retest the Overt Draft This test serves to confirm that you have air too much. Again you do not want a p the test port. It should still be 0.02 less t the breaching. You may need to increase adjusting the barometric damper. 7 – Stack Temperature Take a stack temperature reading in the v the room air temperature from the stack will give you the net stack temperature. U charts provided in most CO2 analyzers y efficiency the furnace is operating. A CAUTIO A – Servicing Filter NOTE – Under no circumstances should to the blower compartment be left off or when necessary to assure proper furna• -� place filters with like kind and size filters. heir The urn r as the the the any ent ace ure op- mg, tiet ral- be the raft me n to om- e in ong Re- iron the g is into nts Using a smoke test gun, adjust the air inlet shutter so that you will have just a trace of smoke. Somewhere between a 0 and #1 smoke. This is the starling point. Do not stop here. 4 – CO2 Test Again, this test is to be taken at the vent pipe. With the unit firing at a trace of smoke, take a sample of the CO2. From the results of this test, a "window of operation" will be determined. This window of operation establishes some tol- erance. The tolerance the installer builds in provides room within the set -up for those things which might affect com- bustion. Those things which might affect combustion can then do so without causing the unit to start sooting /smok- ing. Things which might affect combustion include a nozzle going bad, draft that changes during different climatic conditions, dirty oil, dirt obstructing the air inlet, etc. To build in a "window of operation," set up the burner to be 2% less in CO2. For example, if you find a reading of 12% CO2, adjust the air inlet shutter to increase the air and drop the CO2 to 10%. 5 – Retest the Smoke With a drop in the CO2 and increase in the air, you should see that the smoke has returned to 0. 6 – Retest the Overtire Draft This test serves to confirm that you have not increased the air too much. Again you do not want a positive pressure at the test port. It should still be 0.02 less than the draft from the breaching. You may need to increase the stack draft by adjusting the barometric damper. 7 – Stack Temperature Take a stack temperature reading in the vent pipe. Subtract the room air temperature from the stack temperature. This will give you the net stack temperature. Using the efficiency charts provided in most CO2 analyzers you can tell at what efficiency the furnace is operating. 1SERVICE A CAUTION Do not tamper with unit controls. Call your quali- fied service technician. A – Servicing Filter NOTE – Under no circumstances should the access panels to the blower compartment be left off or left partially open. Throw Away Filters — Check filters monthly and replace when necessary to assure proper furnace operation. Re- place filters with like kind and size filters. Page 13 Reusable Filters — Filters should be checked monthly and cleaned when necessary to assure proper furnace opera- tion. B – Blower Blower motor is pre - lubricated and sealed for extended operation. No further lubrication is required. Disconnect power to unit before cleaning blower wheel for debris. C – Flue Pipe Inspection The flue pipe should be inspected annually by a qualified service technician. Remove and clean any soot or ash found in the flue pipe. Inspect pipe for holes or rusted areas. If replacement is necessary, replace with the same size and type as required by code. Inspect the flue draft control device and replace if found defective. D – Cleaning the Heat Exchanger 1– Remove the vent pipe from the furnace. 2– Remove the locking screws and the caps from the cleanout tubes. Remove flue access elbow. 3– Using a long spiral wire brush, sweep down the outer drum of the heat exchanger. Then using the hose at- tachment, vacuum out loose debris. 4– Remove the locking screw and cap from the observa- tion tube and with the spiral wire brush, reach upward toward the rear of the heat exchanger to clean out the crossover tube. A CAUTION Do not attempt to clean the combustion chamber. It can be easily damaged. 5– Replace the cleanout caps and flue access elbow. Make sure locking screws are secure. 6– Brush out and vacuum the vent outlet area of the outer drum and replace vent pipe. 7– Clean around the burner, blower deck and vestibule area. Note – A heat exchanger clean -out kit ABRSH380 (35K09) is available from Lennox. Bumerfailure or improper operation can result from a num- ber of different causes. Often the cause can be pinpointed by observing the different types of failure and giving some thought before attacking the problem. Other times, the cause can only be determined by a process of elimination. The following troubleshooting charts list some failures, causes and a sequence of steps to isolate the point of fail- ure. Check the simplest and most obvious items before progressing to other items. I TROUBLE SOURCE PROCEDURE CAUSES CORRECTION BURNER FAILS TO START THERMOSTAT heck thermostat settings. Thermostat in OFF or COOL. Switch to HEAT. Thermostat set too low. Turn thermostat to higher temp. SAFETY OVER LOADS Check burner motor, primary safety control, & auxiliary limit switch. Burner motor overload tripped. Push pump motor reset button. Primary control tripped on safety. Reset primary control. Auxiliary limit switch tripped on safety. Reset auxiliary limit. POWER heck furnace disconnect switch & main disconnect. Open Switch. Close switch. Blown fuse or tripped circuit breaker. Replace fuse or reset circuit breaker. THERMOSTAT Touch jumper wire across thermostat terminals on primary control. If burner starts, then fault is in thermostat circuit. Broken or loose thermostat wires. Repair or replace wires. Loose thermostat screw connection. Tighten connection. Dirty thermostat contacts. Clean contacts. ' Thermostat not level. Level thermostat. Faulty thermostat. Replace thermostat. CAD CELL Disconnect flame detector wires at primary control. lf burner starts. fault is in detector circuit Place trouble light between the black and white leads. No light indicates no power to control. Flame detector leads shorted. Separate leads. Flame detector exposed to light. Seal off false source of light. Short circuit in flame detector. Primary or auxiliary control switch open. Replace detector. Check adjustment. Set to maximum setting. - PRIMARY CONTROL Jumper terminals; if burner starts, switch is faulty, replace control. Open circuit between disconnect switch and limit control. Trace wiring and repair or replace. Low line voltage or power failure. Call power company. Place trouble light between the orange and white leads. No light indicates faulty control. Defective internal control circuit. Replace control. BURNER Place trouble light between the black & white leads to burner motor. No light indicates no cower to motor. Blown fuse. Replace fuse. Place trouble light between the black & white leads to burner motor. Light indicates power to motor & burner fault. Binding burner blower wheel. Turn off power & rotate blower wheel by hand. If seized, free wheel or relpace fuel pump. Seized fuel um pump. Defective burner motor. Replace motor. BURNER STARTS BUT NO FLAME IS ESTABLISHED OIL SUPPLY Check tank gauge or use dip stick. No oil in tank. Fill tank. Coat dip stick with litmus paste & insert to bottom of tank. Water in oil tank. If water depth exceeds 1", pump or drain out water. Listen for pump whine. Tank shut -off valve closed. Open valve. OIL FILTERS & OIL UNE Listen for pump whine. Oil line filter plugged. Replace filter cartridge. Kinks or restriction In oil line. Repair or replace oil line. Plugged fuel pump strainer. Clean strainer or replace pump. Open bleed valve or gauge port. Start burner. No oil or milky oil indicates loss of prime. Air leak in oil supply line. Locate and correct leak. Tighten all connections. OIL PUMP Install pressure gauge on pump & than p sure. b l psi psi for all other units. Pump partially or completely frozen —No pressure and motor locks out on overload. um Replace pump. Coupling disengaged or broken —No pressure. Re- engage or replace coupling. Fuel pressure too low. Adjust to 100 psi. NOZZLE Disconnect Ignition leads. Observe oil spray (gun assembly must be removed from unit). Inspect nozzle for plugged orifice or carbon build -up around orifice. Nozzle orifice plugged. Replace nozzle with same size, spray angle and spray type. Nozzle strainer plugged. Poor or off center spray. CONTINUED BURNER STARTS BUT NO c FLAME IS ESTABLISHED w m SOURCE PROC IGNITION ELECTRODES Remove gun inspect electr IGNITION TRANSFORMER Connect ign transformer. observe spa voltage to tra BURNER MOTOR Motor does speed and overload. Tu rotate blowe to check excessive d BURNER STARTS & FIRES BUT 1 LOCKS OUT ON SAFETY POOR FIRE After burner fires, immediately jumper across flame detector terminals at primary control. FLAME DETECTOR PRIMARY CONTROL BURNER STARTS, FIRES BUT LOOSES FLAME & LOCKS OUT ON SAFETY POOR FIRE After burner fires, immediately jumper across flame detector terminals at primary control. I I I FLAME DETECTOR OIL SUPPLY Listen fo Page 14 TROUBLE SOURCE PROCEDURE CAUSES CORRECTION CONTINUED BURNER STARTS BUT NO FLAME IS ESTABLISHED IGNITION ELECTRODES Remove gun assembly and Inspect electrodes and leads. Fouled or shorted electrodes. Dirty electrodes and leads. Clean electrode leads. Eroded electrode tips. Improper electrode gap spacing. to 5/32" and correctly position s reset tips. Improper position of electrode tips. Bad buss bar connection. Retension and realign. Cracked or chipped insulators. Replace electrode. Cracked or burned lead insulators. Replace electrode Leads. IGNITION TRANSFORMER Connect ignition leads to transformer. Start burner and observe spark. Check line voltage to transformer primary Low line voltage. Check voltage at power source. Correct cause of voltage drop or call power company. Burned out transformer windings. Re • lace transformer. No spark or weak spark. Properly ground transformer case. BURNER MOTOR Motor does not come up to speed and trips out on overload. Turn off power and rotate blower wheel by hand to check for binding or excessive drag. Low line voltage. Check voltage at power source. Correct cause of voltage drop or call power company. Pump or blower overloading motor. Correct cause of overloadin!. Faulty motor. Replace motor. T BURNER STARTS & FIRES BUT LOCKS OUT ON SAFETY POOR FIRE After burner fires, immediately jumper across flame detector terminals at primary control, H burner continues to run, fault may be due to poor fire. Inspect fire. Unbalanced fire. Replace nozzle. Too much air — lean short fire. Reduce combustion air - Check combustion. Too little air —Ion dirty fire. long Increase combustion air -Check combustion. Excessive draft. Adjust Barometric damper for correct draft. Too little draft or restriction. Correct draft or remove restriction. FLAME DETECTOR is in h fault detector. Check detector circuit. Dirty cad cell face. Clean cad cell face. Faulty cad cell — exceeds 15000 hms. Replace cad cell. LoO3e or defective cad cell wires, S u o _ and wire loads lace cad PRIMARY CONTROL _ ^— if burner locks out on safety, fault is in primary control. Primary control circuit defective. Replace primary control. FIRES BUT LOOSES FLAME i OUT ON SAFETY POOR FiRE After burner fires, immediately jumper across flame detector terminals at primary control. H burner continues to run (does not lock out on safety), fault may be poor fire (marginal). Inspect fire. Unbalanced fire. Replace nozzle. Too much air — lean short fire. Reduce combustion air — check combustion. Too little air — long dirty fire. Increase combustion air — check combustion. Excessive draft. Adjust barometric damper for correct draft. FLAME DETECTOR Too little draft or restriction. Correct draft or remove restriction. If fire is good fault is in the flame detector. Check detector circuit. Dirty cad cell face. Clean cad cell face. Faul cad cell — exceeds 15000 hms. Replace cad cell. Loose or defective cad cell wires, Secure connections or replace cad cell holder and wire leads. Pump loses prime — air slug. Prime pump at bleed eort. OIL SUPPLY If burner loses flame (does not lock Pump loses prime — air leak in supply line. Check supply line for loose con actions and ti ! hten fitti ! s. out on safety), fault is in fuel sys- tern. Water slug in line. Check oil tank for water ( over 1" ) • um • or drain out water. strainer. ialiy plugged nozzle or nozzle Replace nozzle. Listen for Restriction in oil line. Clear restriction. pump whine. Plugged fuel pump strainer. Clean strainer or replace pump. Cold oil — outdoor tank. Change to number 1 oil. Page 15 I TROUBLE SOURCE PROCEDURE CAUSES CORRECTION BURNER STARTS AND FIRES BUT SHORT CYCLES (TOO LITTLE HEAT) THERMOSTAT Check thermostat. Heat anticipator set too low. Correct heat anticipator setting. Vibration at thermostat. Correct source of vibration. Thermostat in warm air draft. Shield thermostat from draft or relocate. LIMIT CONTROL Connect voltmeter between line voltage connections to primary control (black & white leads). If burner cycles due to power interruption, Its cycling off limit. Dirty furnace air filters. Clean or replace filter. Burner running too slow. Increase blower speed to maintain proper temp. rise. motor seized or burned out. Replace motor. , Blower Blower bearings seized. Replace bears & shaft. Blower wheel dirty. Clean blower wheel. Blower wheel in backwards. Reverse blower wheel. _ Wrong motor rotation. Replace with properly rotating P P Pe ty rotatin wheel. Restrictions in return or supply air system. Correct cause of restriction. Adjustable limit control set too low. Reset limt to maximum stop setting. POWER If voltage fluctuates, fault is in the power source. Recheck voltage at power source. Loose wiring connection. Locate and secure connection. Low or fluctuating line voltage. Call power company. BURNER RUNS CONTINUOUSLY (TOO MUCH HEAT) THERMOSTAT Disconnect thermostat wires at primary control. If burner turns off, fault is in thermostat circuit. Shorted or welded thermostat contacts. Repair or replace thermostat. Stuck thermostat bimetal. Clear obstruction or replace thermostat. Thermostat not level. Level thermostat. Shorted thermostat wires. Repair short or replace wires. Thermostat out of calibration. Replace thermostat. Thermostat in cold draft. Correct draft or relocate thermostat. PRIMARY CONTROL If burner does not turn off, fault is In primary control. Defective primary control. Replace defective primary control. BURNER RUNS CONTINUOUSLY (TOO LITTLE HEAT) COMBUSTION Check burns combustion for CO2, stack temperature & smoke. Low CO less than 10%. Too much combustion air, Reduce combustion air. Air leaks into heat exchanger around inspection door, etc. Correct cause of air leak. Excessive draft. Adjust barometeric damper for correct draft. Incorrect burner head adjustment. Correct burner head setting. High smoke reading more than a trace. Dirty or plugged heat exchanger. r. Clean heat exchanger. Readjust burner. Insufficient draft. Increase draft. Incorrect burner head adjustment. Correct burner setting. Too litre combustion air. Increase combustion air. High stack temperature more than 550 °F Net. Too little blower air. Increase blower speed to maintain proper temp. rise. Blower belt too loose (if equipped). lighten blower belt. Dirty or plugged heat exchanger. Clean heat exchanger. Dirty blower wheel. Clean blower wheel. furnace air filters. Clean or replace place filter. Restricted or closed registers or dampers. Readjust registers or dampers. OIL PRESSURE Inspect fi e and check oil pressure. Partially plugged or defective nozzle. Replace nozzle. Oil pressure too low, less than 100psi. Increase oil pressure to 100psi. Page 16 July 29, 1999 Glen Jonassen 12462 Des Moines Memorial Drive Seattle, WA 98168 RE: Permit Status M98 -0134 4624 South 146 Street Dear Mr. Jonassen: In reviewing our current permit files, it appears that your permit for the installation of a new furnace issued on June 26, 1998 has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the building official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non - complying and not in conformance with the Uniform Building Code and/or Mechanical Code. Please contact the Permit Center at (206)431 -3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter. Sincerely, Brenda Holt Permit Coordinator City of Tukwila Xc: Permit File No. M98 -0134 Duane Griffin, Building Official John W. Rants, Mayor Department of Community Development Steve Lancaster, Director 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188. • (206) 4313670 • Fax, (206) 4313665 01..1 I.A13OR AND INDUSTRINS REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL REGISTRATION NUMBER CCO1 GLENDHA053Q2 11/02/1998 EFFECTIVE DATE 11/22/1995 GLENDALE HEATING & A/C 12462 DES MOINES WY S SEATTLE WA 98168-2266 F62540241110 IN;971 7 -• . I