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Permit M98-0138 - DREAMCRAFT HOMES
reai'n Cra-Pf 1OVr1c5 City of Tukwila ( (206) 431-3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M98 -0138 Type: B -MECH Category: RES Address: 12051 46 AV S Location: Parcel #: 334740 -1225 Contractor License No: MJFHOI *092DA TENANT DREAMCRAFT HOMES 12059 46 AV S, TUKWILA WA 98178 OWNER DREAMCRAFT HOMES 215 E MEEKER, KENT WA 98132 CONTRACTOR M J F HOLDINGS INC 215 E MEEKER, KENT WA 98032 CONTACT VICKIE MARTIN 215 E MEEKER, KENT WA 98032 UMC Edition: 1994 Valuation: Total Permit Fee: MECHANICAL PERMIT Title: Status: ISSUED Issued: 12/21/1998 Expires: 06/19/1999 Phone: 253 859 -9697 Phone: 253 259 -9697 Phone: 253- 859 -9697 A********************************************* ** * * ** ** * * *** * *•k * * * * * *** * * *•k* Permit Description: FURNACE AND WATER HEATER IN NEW SINGLE FAMILY RESIDENCE. * * * * ** ************************************ * * * ** * * * ** * * * * * * *** * * * * * * * ** ( � ... /" yam /� ( [ -) a" Permit Center Authorized Signature 'Data - I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of and ordinances governing this work will be complied'with, whether specified herein or not. The grant,ing:of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work.. I am authorized to sign for and obtain this ilding permit. :Date: t2 4 2 "L(1 2,500.00 109.06 This permit shall become :null and void if the work` is not commenced within 180 days from the date of issuance.,. or i,f the: :work is suspended or abandoned for a period of 180 days..f romthe last inspection. Project Name/Tenant: M O (VCn s i't Value of Con ru O ) - 1-. Site Address: / I lrt \ 1A. ,c. ':, • City State /Zip: I L (- lr t,r_), (c,.. Tax Parcel umber: :', t- I • / c / _ I •) ._) ; . - 0 �:; Property Owner: I ` 1 11 I J r O_ LA Cry l t. e'S e..S Phone: ��3 r l Ct (06.17 Street Address: City State /Zip: I C, PLC e •k c r- Ec r n -I I.L) cA kt-) . - Fax #: 3 `G_�t:i 1 4 aL-3 Contact Person: 1 . \ - N I `J I CI( U.- Ik -t Cv� l rl Phone: ' - 3 9 GI VI - Street Address: (' 'C 1 e i\ C r\ 1 City State /Zip: Ll I_ ri )lL - Fax #: ;-)r- - Wit-- I `S Contractor: _ " i- f T I-1016 criO S 1 n c City State /Zip: WA q .)>> Phone: , D5 . VS, ci q WI( ( . , Fax #: .r.-)3 �� SOS Street Address: a I LS ,. kA k e ,-- KPna --- Architect: Phone: Street Address: City State /Zip: Fax #: Engineer: 1 l cLQph .I_I i t l i� - SSC�C -(ct. 'S Phone: X53 00.31 - 535 Street Address: 5 5 i 5-1 P -ib c . I c - v City State /Zip: � sl--�f i - c, ■ 3t) Fax #: -,D 3 0131 53 MONTHLY SERVICE BILLINGS :TO: , Name: �1e0 - Pal l . L L 1 e..S Phone: �i I - � "l (PCL 7 Address: D IS ' �PC' E , City /State /Zip: _� iced Loo ci,aUa • -Water - Sewer 0 Metro 0 Standby V CITY OF TUIKWILA Permit Center C 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Miscellaneous Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MISCELL"• ANEOUS ,PERMIT'REVIEW' AND 'APPROVAL REQUESTED: (TO BE FIL BY^APP LICA Description of work to be done: • Above Ground Tanks ❑ Demolition ❑ Parking Lots ❑ Temporary Facilities MISCPMT.DOC 7/11/96 Date application accep ed: )-- — 0? 04, inimmougagimmaiummi ; Project Niihib r• ° RBI 1- Will there be storage of flammable /combustible hazardous material in the building? Attach list of materials and store • a location on se. arate 8 1/2 X 11 a t er indicatin 1 ❑ yes TO no uanlities & Material Sefet Data Sheets Antennas/Satellite Dishes ■ Bulkhead/Docks ■ Commercial Reroof ❑ Fence ❑ Mechanical ❑ Manufactured Housing - Replacement only ❑ Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems ❑ Tree Cutting a • .' APPLICANTIREQUEST FOR MISCELLANEOUS'.PUBLIC'WORKS PERMITS.x :`! Channelization/Striping ❑ Flood Control Zone ❑ Landscape Irrigation ❑ Storm Drainage ❑ Water Meter /Exempt # ❑ Water Meter /Permanent # ❑ Water Meter Temp # ❑ Miscellaneous U Curb cut/Access /Sidewalk U Fire Loop /Hydrant (main to vault) #• Size(s): ❑ Land Altering: 0 Cut cubic yards 0 Fill cubic yards 0 sq. tt.grading/clearing ❑ Sanitary Side Sewer #: ❑ Sewer Main Extension 0 Private 0 Public ❑ Street Use ❑ Water Main Extension 0 Private 0 Public 0 Deduct 0 Water Only Size(s): Size(s): Size(s): Est. quantity: gal Schedule: ❑ Moving Oversized Load/Hauling WATER METERDEPOSIT/REFUND BILLING: Name: I Phone: S�9 ( b er01 -- - CYINe yt Address: ki I e r City/State/Zip: 4_ Goa c18 Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. Date application expires: (z — / Application alyen by: (Initials) BUILDING OWNER OR AUTHORIZED AGENT: SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR Above Ground Tanks/Water Tanks - Supported directly upon grade exceeding 5,000 gallons and a ratio of height to diameter or width which exceeds 2 :1 PERMIT REVIEW Submit checklist: ; • No ` M-9 ''''? Signature: * i' N U �At,: Antennas /Satellite Dishes ►.a.` ,-- Date: 0 km ti r , Awnings /Canopies - No signage I\ l t.,.�L - •(--;,.--' 1 YI 3" -1=.e c r Print name: 1 I I c.hc -Re L L� bo., -- ( Submit checklist ... No: M -10 ;' Ph �5� i:ct - 1 (4) f -,1 ax #• F "�'5 Ent-1 'j'08 Address: 5 �, Demolition Submit checklist; 'No :;M= 3',M -3a; / ZQ City /State /Zip: Fences - Over 6 feet in Height ❑ SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR Above Ground Tanks/Water Tanks - Supported directly upon grade exceeding 5,000 gallons and a ratio of height to diameter or width which exceeds 2 :1 PERMIT REVIEW Submit checklist: ; • No ` M-9 ''''? i n Antennas /Satellite Dishes Submit checklist' No 'M -1,-. :; . ❑ Awnings /Canopies - No signage Commerciall:Tenant Improvement Permit . "' ' ' '''' : ;;j ❑ Bulkhead/Dock Submit checklist ... No: M -10 ;' i n Commercial Reroof Submit checklist:,: No;: M -6' ❑ Demolition Submit checklist; 'No :;M= 3',M -3a; ❑ Fences - Over 6 feet in Height Submit checklist : No: ' M -9 ❑ Land Altering/Grading /Preloads Submit checklist No: M-2 :':' ;`: .." ❑ Loading Docks Commercial Tenerit!lmprovenient'` < Permit.Submit checklist .'No :H ❑ Mechanical (Residential & Commercial) Submitchecklist , M 8 "F Residential only; 4 . 6 , i - , ❑ Miscellaneous Public Works!Permits. Submit :c ecklisti' Noi ❑ Manufactured Housing'(RED INSIGNIA:ONLY) ` Submit checklist?' Nb;, i n ' Moving. Oversized Load/Hauling Submit checklist ti 0:1:s`• 5' ❑ Parking Lots Submit checklist...: No•,< M4;t4 %:r,; << ❑ Residential Reroof - Exempt with following exception: If roof structure to be repaired or replaced Residential Building Submit checklist ':;'No:X11=6 . ❑ Retaining Walls - Over 4 feet in height Submit checklist : `No: M -'1 ' ❑ Temporary Facilities .. Submit checklists ;Noi;'M -7. `;? ° ❑ Temporary' Pedestrian Protection/Exit Systems Submit checklist: . ::NO;;:M ❑ Tree Cutting • Submit checklist : No: - 2; ALL MISCELLANEOUS PE; IT APPLICATIONS MUST BE SUB ED WITH THE FOLLOWING: wRt • 1. r1 I .. 4 BE AT A LEGIBLE SCALE AND NEATLY DRAWN ➢ BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED ➢ ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT ➢ STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER ➢ CIVIL/SITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER (P.E.) ❑ Copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent. If the applicant is other than the owner, registered architect/ engineer,;or:contractorllcensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit, this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. MISCPMT.DOC 7/11/96 Address: 12051 46 AV Suite Tenant: DREAMCRAFT HOMES Type: B-MECH Parcel #: 334740 -12 CITY OF TLIKWILA Permit No: M98 -0138 Status: ISSUED Applied: 06/30/1998 Issued: 12/21/1998 **k•k*k•k•k*k*•kkk k• k• k**• kkk• kk* k k• k* kk' kk* k* k*• kk* kk kkkk• k * Permit Conditions: 1. No changes w i l l be made to the plans unless approved by the Architect or Engineer and the..M..;T,ukw.il.a Building Division. n 2. All permits, inspectio r�cords; and:;, ipRrroved plans shall be available at the a °b site prior to the- a ,,t..:ot any con- = ri� struction. Theseoci,ments ar,e to,. he ma inte:f ed n�,,and avail- able until i in'ai ;, i`iispe,ct appr ovaal is lir ante�i,t';x: ;, 3. All cons tructit n to be td In ,, :oonfer.mancw e ith app,i'oved plans ,end,- rrequire »rents U of the niform Cui'ld`ing Code f1 97 Editiona:amende'd Uniform 'Me'rhar ica ;1. Code 1; 97. Ed(ir ;ion and Washington Sate Energy Code (1997 E'driGion) . 4. Va l i d tty-of •Perri t ,. T i s s'uant e:..of a permit or apprroveTs' plans., .. pe,cif icati•ons, and computtltions shall` not -kie, c strue07to °be 'a permit `for, or an .approva l of, aby v1, o�l``at i'oh.'. an ` sioyis of he bui ldin `,;`: : of y,. of`'�t pri�v i °•t g code or'" <af ° arr_v' other or d'i`nence of the;,.juris :di'ction. No permit presuming • ' i ' giveauthor�ity to ;viol ate...:or, cancel:•the prowi_,ian sof t'hi,s code. ?sha`ll'ied va l id j ;; 5. MANUFACTURER'S INSTALLATION IN'STRUCTI,ONS.REQUIRED ON:'.. ti FOiR. THE BU'ILD°ING. INSPECTORS REVIEW :,' Cr DEPARTMENTS: Eiuif�lifig Division IR1' Fire Pr vention Tic ,^-- C Struc r DETERMINATION OF COMPLETENESS: (Tues, Thurs) Complete Incomplete E Comments: TUES /THURS ROUTING: Routed by Staff \PR•ROUTE.DOC 6/98 C ectvel PLAN i EW /IROUTIN (if routed by staff, make copy to master file and enter into Sierra) APPROVALS OR CORRECTIONS: (ten days) Approved ❑ Approved with Conditions Approved Approved with Conditions n ACTIVITY NUMBER: M98 -0138 DATE: 6 -30 -98 PROJECT NAME: DREAMCRAFT HOMES XX Original Plan Submittal Response to Correction Letter # Response to Incomplete Letter Revision After Permit Is Issued Planning ivision A.�GI, Permit Coordinator l e DUE DATE: 7 - - 98 Not Applicable Please Route No further Review Required DUE DATE: 8 - - 98 REVIEWERS INITIALS: DATE: Not Approved (attach comments) n REVIEWERS INITIALS: DATE. CORRECTION DETERMINATION: DUE DATE. Not Approved (attach comments) ❑ REVIEWERS INITIALS: DATE' Pron /l, „ sfi Type of Inspe op„ f1,, ,, ( A • / 9 (O Date called: 6/7 0 lti ! / -S cial instructions: Date wanted: • • Requester: „ Phone: �&... 0 - 00 95 INSPECTION NO. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 Approved per applicable codes. PERMIT NO (206)431 -3670 Corrections required to approval. COMMENTS: Inspe Da &/r8( 99 E $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: I ro ect: L )e�� rr act - 1..o1 Typ d Ins ®ction: V' n 1. \ech r ss• (.4 ( tom, ' Date calle Special instructions: Date want a.m. •wf.rra- r. -rr-+ �.et - •« .t ±rt- e^r!"y'S'.`G ^:'l77•w • r- • 7".. *-rr . INSPECTION NO. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 • PERMIT NO. (206)431 -3670 COMMENTS: Approved per applicable codes. 0 Corrections required prior to approval. ' $47.00 REINSPECTIO fr FEE REQ IRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. .Receipt No: Date: Account Code 000/345.830.. 000/322.100 Description PLAN CHECK - RES .MECHANICAL RE— * ** * * * ** ** * * *•*•4 *A aft• *k * * ** * * * *` *** IN AA**** k * **fik * ** * **• * * * * * *lt•AA *••k•*: CITY OF T11.1(WILA. NA • TRANSMIT • 4** *+.41 * *k• ** ***' * * * *d;•A ** *4.*k* *fir *4. * ** ***• k *a5 * *.{• * * * * * * ** * * * *+1 * * * *•k* TRANSMIT Number: R9'00884 Amount: • 109.06 1.1.2/21/9.8 16:19 Payment Methcid: CHECK . Notation: DREAMCRAF.T HOMES Init. t3LH Permit Plos. M98- •0138 Type: ii --MECH MEC HANICAL. PERMIT. Parcel No 334740-1225 k Site Address: 12051 46 AV S Total fees: 109.06 This Payment 109.06 Total ALL. Pmts; 1.09.01; Balance: .00 4**•* * *11 *A * * *a••ke4* * *• *4r ** *A**A* * ** ,**•*i* 11 *A**Ai*k * *A*47lAA*•tiF* Amount • • 21.81 Lot 9, Boundary Line Adjustment L96 -0077 New construction, single family residence Furnace: Type: Armstrong Ultra SX80 Rating/Size: BTU: 60,000 /Duct insulation: 8.8 AFUE/HSPF: 80% Number of Units: 1. Water Heater: Vents: Type: Bradford White 40 gallon Whole House Fan: Nutone QT 130, 110 CFM Kitchen: Kenmore, 280 CFM Baths: Nutone 370, 70 CFM Laundry Room: Nutone 370, 70 CFM Total vents: 6 Installation and Maintenance Instructions 0 0 0 MO-0136 FOR YOUR SAFETY If you smell gas: 1. Open Windows. 2. Don't touch electrical switches. 3. Extinguish any open flame. , 4. Immediately call your gas supplier. I PART NO. I 42490K097 1 Ultra SX80 Gas Furnaces Manufactured By ARMSTRONG AIR CONDITIONING INC. A LENNOX International Inc. Company 421 Monroe Street Bellevue, OH 44811 N/ O N• / // I C I I N C Y FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. PART NO. 1 42490K097 1 DATE 111-14-971 SUPERCEDES 1 42490E097 1 PAGE 1 OF 18 I CIT p F TUIEWILA JU 3 0 1998. PERMlr CENTER PANT NO. THESE INSTRUCTIONS MUST BE PLACED ON OR NEAR THE FURNACE IN A CONSPICUOUS PLACE. UNPACKING The furnace is shipped in one package, completely assembled and wired. The thermostat is shipped in a separate carton when ordered. If any damage is found at time of delivery, proper notation should be made on the carrier's freight bill. Damage claims should be filed with the carrier at once. Claims of shortage should be filed with the manufacturer within five (5) days. Check the rating plate for correct model number, type of gas, and input. INSTALLATION This furnace should be installed in accordance with the American National Standard Z223.1 (latest edition) entitled "National Fuel Gas Code" (NFPA 54), in Canada, CAN /CGA B149.1 and .2 "Installation Codes for Gas Burning Appliances ", and the requirements or codes of the local utility or other authority having jurisdiction, including local plumbing or waste- water codes. GCJ models may be installed as downflow furnaces or as hori- zontal furnaces. GHJ models may be installed as upflow fur- naces or as horizontal furnaces. GUJ models may be installed only as upflow furnaces. When GCJ and GHJ models are installed horizontally, the in- staller must install a sheet metal screw to retain the upper door as shown in Figure 1. SUPPLY INSTALL SHEET METAL SCREW IN BLOWER DOOR ON GCJ'S INSTALLED HORIZONTALLY i i FIGURE 1 I INSTALL SHEET METAL SCREW IN BURNER DOOR ON GHJ'S /INSTALLED HORIZONTALLY LLOCATE SCREW HERE WHEN INSTALLATION IS AIRFLOW RIGHT TO LEFT 4OCATE SCREW HERE WHEN INSTALLATION IS AIRFLOW LEFT TO RIGHT SUPPLY 1 — ► I GCJ MODELS RETURN GHJ MODELS SUPERCEDES( 42490E097 LOCATION PAGE 2 OF 18 A WARNING This furnace is not approved for installation in a mobile home. Do not install this furnace in a mobile home Installation in a mobile home could cause fire. property damage and personal injury. All models are suitable for closet or utility room installation. The furnace shall be installed so that electrical components are pro- tected from water. This furnace is suitable for installation in buildings constructed on -site. This furnace should be located near the chimney and should be centralized with respect to the heat distribution sys- tem as much as practicable. When installed in a utility room, the door of the room should be wide enough to allow the largest part of the furnace to enter, or to permit the replacement of another appliance, such as a water heater. A gas fired furnace for installation In a residential garage must be installed so that the burner(s) and the ignition source are located not less than 18 inches above the floor. The furnace is to be located or protected to avoid physical damage by vehicles. GCJ and GHJ models may be installed as suspended units in the horizontal position (burner and blower access panels must be in a vertical plane). These furnaces are not designed for direct at- tachment of suspension rods to the furnace casing. The suspending means must be field fabricated, and should consist of two "cradles" made by attaching two rods to a length of angle iron or suitable gauge steel. Locate the cradles so that they are as close as possible to the ends of the furnace (this will provide access for removal of major components such as the blower assembly). Provide enough clearance between the sus- pension rods and the furnace to allow removal of access panels. A CAUTION Do not use this furnace as a heater in a building under con- struction. This furnace can be severely damaged due to the abnormal environment caused by construction Chlorides from sources such as paint. stain or varnish. tile and counter cements. adhesives and foam insulations are abundant in a structure under construction and can be highly corrosive Low return air temperature can cause condensation in the furnace and damage that can shorten the life of the furnace CLEARANCES All servicing and cleaning of the furnace can be performed from the front. If installed in a closet or utility room, provide 24 inch clearance in front for service if the door to the room is not in line with the front of the furnace. All models are suitable for installation at reduced clearances to combustibles as noted in Table 1. Where servicing clearances are greater than clearances to combustibles, servicing clear - ances take precedence. CABINET WIDTH FRONT REAR TOP VENT SIDES INSTALLED VERT ( HORZ ALL ALL ALL ( VERT ( HORZ 14.5 4 18 0 1 6 1 1 17.5 4 18 0 1 6 0 1 22.0 4 18 0 1 6 0 1 26.5 4 18 0 1 6 0 1 11 -14 -97 PART NO. 42490K097 DATE SUPERCEDE- 42490E097 PAGE 3 OF 18 TABLE 1. MINIMUM CLEARANCES TO COMBUSTIBLES, IN INCHES FOOTNOTES: (1) May be 2 inches when Type B -1 vent pipe is used. (2) May be 1 inch when Type B -1 vent pipe is used. (3) Where values greater than 0 are shown, may be 0 inches when Type B -1 vent pipe Is used. A 'vertical" installation is uptlow for GHJ and GUJ models, and downfiow for GCJ models. GHJ AND GUJ SERIES, AND HORIZONTALLY INSTALLED GCJ: May be installed on wood flooring, but shall not be installed directly on carpeting, tile, or other combustible material other than wood flooring. GCJ SERIES INSTALLED AS A DOWNFLOW: May be installed on combustible flooring provided a special combustible floor base is used. Refer to the unit rating plate for the combustible floor base part number. A WARNING Combustible material must not be placed on or against the furnace jacket or within 6" of the vent pipe. The area around the furnace must he kept clear and free of all com- bustible materials including gasoline and other flammable vapors and liquids The homeowner should be cautioned that the furnace area must not be used as a broom closet or for any other storage purposes. COMBUSTION & VENTILATION AIR Adequate provisions for combustion air, ventilation of furnace, and dilution of flue gases must be made. See "Air for Combustion and Ventilation" sections of the National Fuel Gas Code, ANSI Z223.1 (latest edition) or CAN /CGA -149 Canadian Installation Codes (latest edition) or applicable provisions of the local building codes. When a furnace is installed in an unconfined space in a building, it can be assumed that infiltration will be sufficient to supply the required air. UNCONFINED SPACE An unconfined space is defined as "a space whose volume is more than 50 cubic feet per 1,000 BTU per hour of the com- bined input rating of all appliances installed in that space." If the furnace is installed in a ventilated attic or crawl space it is assumed that infiltration is sufficient to supply the required air. However, in a building of unusually tight construction, addition- al outdoor air should be provided, CONFINED SPACE A confined space is defined as "a space whose volume is less than 50 cubic feet per 1,000 BTU per hour of the combined input rating of all appliances installed in that space." A WARNING Combustion air openings in the front of the furnace must be kept free of obstructions Any obstruction may cause improper burner operation and may result in a fire hazard or carbon monoxide injury. A CAUTION Do not store combustible materials near the furnace or warm air ducts. The material may ignite by spontaneous combustion creating a lire hazard. INSIDE AIR If the furnace is installed in a confined space and combustion air is taken from a heated space, the supply air and ventilating air must be through two (2) permanent openings of equal area. One opening shall be within 12 inches of the top of the ceiling and one opening within 12 inches of the floor. Each opening must have a minimum free area of 1 square inch per 1,000 BTU per hour of total input rating of all gas -fired equipment in the con- fined space. Each opening must be at least 100 square inches. (See Figure 2) EQUIPMENT IN CONFINED SPACE ALL AIR FROM INSIDE CHIMNEY OR GAS VENT OPENINGS (To Adjacent Room) NOTE - Each opening shall have a free area of at least one -square inch per 1 000 BTU per hour of the total Input rating of all equipment In the enclosure, but not less than 100 square Inches. FIGURE 2 PART NO. 424901097 ._DATE 11 -14 -97 SUPERCEDES 42490E097 PAGE 4 OF 18 OUTSIDE AIR If air from outside is brought in for combustion, the confined space shall be provided with two (2) permanent openings. One opening shall be 12 inches off the ceiling and one within 12,in- ches of the floor. The openings shall open directly or by ducts with the outdoors or spaces (crawl or attic) that freely open to the outdoors or indirectly through vertical ducts. Each opening shall have a minimum free area of 1 square inch per 4,000 BTU per hour of total input rating of all equipment in the enclosure (see Figures 3 and 4). When opening to the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 square inch per 2,000 BTU per hour of total input rating of all equipment in the enclosure. (See Figure 5) CHIMNEY O VE R EQUIPMENT IN CONFINED SPACE ALL AIR FROM OUTSIDE (Inlet Air from Crawl Space and Outlet Air to Ventilated Attic) FURNACE II VENTILATION LOUVERS (For unheated crawl space) I VENTILATION LOUVERS (Each end of attic) C Nil WO MI fin O WATER HEATER INLET F AIR r► I t� ), Imm NOTE - The Inlet and outlet air openings shall each have a free area of at least one square Inch per 4,000 BTU per hour of the total Input rating of all equipment In the enclosure. FIGURE 3 CHIMNEY OR GAS VENT FURNACE EQUIPMENT IN CONFINED SPACE ALL AIR FROM OUTSIDE (All Mr Through Ventilated Attic) VENTILATION LOUVERS (Each end of attic) • OUTLET INLET AIR (Ends lr above bottom) i s mom. asrtaiaee a NNE WIN WATER HEATER NOTE - The Inlet and outlet air openings shall each have a free area of at least one square Inch per 4,000 BTU per hour of the total input rating of all equipment In the enclosure. FURNAC CHIMNEY OR O VEN T FIGURE 4 EQUIPMENT IN CONFINED SPACE ALL AIR FROM OUTSIDE FIGURE 5 WATER HEATER OUTLET AIF IN NOTE - Each air duct opening shall have a free area of at least one square Inch per 2,000 BTU per hour of the total input rating of all equipment in the enclosure. N the equipment room is located against an outside wall and the air openings communicate directly with the outdoors, each opening shall have a free area of at least one square Inch per 4,000 BTU per hour of the total input rating of all other equip- ment In the enclosure. PART NO. 42490K097 ' DATE 11 -14 -97 SUPERCEDE ; ' 42490E097 PAGE 5 OF 18 1 CONTAMINATED COMBUSTION AIR The recommended source of combustion air is outdoor air. However, the use of indoor air in most applications is acceptable if these guidelines are followed: 1. If the furnace is installed in a confined space, the neces sary combustion air must come from the outdoors by way of attic, crawl space, air duct, or direct opening. 2. If indoor combustion air is used, there must be no exposure to the substances listed in Item 5. 3. All provisions for indoor combustion air must meet the re- quirements for combustion air indicated.in the National Fuel Gas Code, ANSI Z223.1 (latest edition), and /or any ap- plicable local codes. IN CANADA: See CAN /CGA B149.1 & .2 "Installation Codes ". 4. The following types of installation will require OUTDOOR AIR for combustion, due to chemical exposures: Commercial buildings Buildings with indoor pools Furnaces installed in laundry rooms Furnaces installed near chemical storage areas 5. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: Permanent wave solutions Chlorinated waxes and cleaners Chlorine based swimming pool chemicals Water softening chemicals De -icing salts or chemicals Carbon tetrachloride Halogen -type refrigerants Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid Cements and glues Anti - static fabric softeners for clothes dryers Masonry acid washing materials Chlorinated laundry products VENTING GENERAL INFORMATION This furnace has a fan assisted combustion system designed for vertical venting into a suitable chimney or listed gas vent, and is classified as a Category I furnace as shipped from the factory. If this furnace is used to replace an existing furnace, it is possi- ble that the existing venting system is NOT suitable for venting this furnace. Furthermore, the existing venting system may have to be modified to properly vent any other gas appliance (e.g. a water heater) that remains connected to it. Carefully read the "Sidewall Venting ", "Vertical Venting ", and "Existing Vent Systems" sections that follow to determine proper venting prac- tices for your installation. Installation shall be in accordance with Part 7, "Venting of Equipment" of the National Fuel Gas Code, ANSI Z223.1 (latest edition) in USA or current standards of CAN/CGA-B149. 1 & .2 in Canada, local building codes, and these instructions. SIDEWALL VENTING: This furnace can be sidewall (horizontally) vented with a listed sidewall venter, such as Field Controls Model SWG -4HD with CK -43 Control Kit, or Tjernlund Model GPAK -JT. Category I ven- ting classification is maintained when vented in this manner. The furnace, power venter, and control kit (where applicable) must be installed in accordance with their installation instruc- tions and all applicable codes. For the two venters shown above, the following limitations also apply: Vent pipe diameter: 4 inches Minimum vent pipe length: 4 feet Maximum vent pipe length: 25 feet* Maximum number of 90- degree elbows: 4 * When fewer than four elbows are used, maximum vent pipe length can be increased by five feet per unused elbow. NOTE: FOR CANADIAN INSTALLATIONS, ONLY THE FIELD CON- TROLS VENTER AND CONTROL KIT SHOWN ABOVE ARE AUTHORIZED BY CGA FOR USE WITH THIS FURNACE. VERTICAL VENTING Category I furnaces must be vented vertically or nearly vertical- ly. Common venting and multistory venting are permitted when done in accordance with applicable local and national codes. The venting system should be designed in accordance with the "FAN" columns in the venting tables in the latest edition of the National Fuel Gas Code (NFGC), ANSI Z223.1 and CAN /CGA- B149.1 &.2. 1. Consult your local building codes for installation re- quirements. NOTE: FOR 125,000 AND 150,000 BTUH INPUT MODELS, THE MINIMUM VENT CONNECTOR DIAMETER IS 5 INCHES. THE TRANSITION FROM THE 4 INCH DIAMETER FLUE OUTLET TO 5 INCH DIAMETER PIPE MUST BE MADE AT THE FLUE OUTLET. PART NO. 42490K097 j DATE 11 -14 -97 I SUPERCEDES i 42490E097 PAGE 6 OF 18 I 2. The vent connector should be as short as possible with the least number of elbows and angles to do the job. 3. It is recommended a minimum of 26 gauge galvanized flue pipe be used. Use of single -wall vent pipe for the vent con- nector is permissible only in conditioned space. Use double - wall Type B vent pipe through unconditioned space such as attics and crawl spaces. The vent material used should be in accordance with the NFGC and local codes. In CANA- DA: See CAN /CGA B149.1 & .2 Installation Codes. 4. The vent connector must have an upward slope toward the chimney on all horizontal runs of at least 1/4 inch for each 12 inches of horizontal run and should be supported by a sheet metal strap. The vent pipe connection must be secured to the induced draft blower outlet. A single screw is sufficient. On GCJ models a hole in the door hook will allow access to the blower outlet without removing the door hook. 3 FT. (914 MIN m VENT THROUGH ROOF LESS THAN ,OFT. (2540 mm) 2FT. (810 M mm) FIGURE 6 RIDGE 5. A factory built chimney must extend 3 feet above the high- est point where it passes through a roof of a building and at least 2 feet higher than any portion of a building within a hor- izontal distance of 10 feet. (See Figure 6) 6. All vents passing through floors, ceilings, and walls must be fire- stopped according to the requirements of the National Fuel Gas Code. (See Figure 7) 7. The furnace shall be connected to a factory built chimney or vent complying with a recognized standard, or a masonry or concrete chimney lined with a lining material acceptable to the authority having jurisdiction. Using an unlined chimney or a single wall metal vent is prohibited in all cases. A lined chimney may be used it a drafthood equipped appli- ance (e.g. a water heater) is connected to the same flue. (See Figures 8 & 9) VENT THROUGH CEILING 28 GAUGE GALVANIZED FIRESTOP ON TOP OF FRAMED OPENING GAS VENT VENT THROUGH FLOOR r FIGURE 7 CLEANOUT FIGURE 8 PIPE COLLAR (Flrestop) _ E4r0 FLOOR GAS VENT - '' VENT THROUGH WALL THIMBLE FLUE PIPE COMBUSTIBLE WALL LINER ] CLEANOUT MASONRY CHIMNEY PART NO. 42490K097 DATE 11 -14 -97 SUPERCEDE 42490E097 PAGE 7 OF 18 11 11 11 11 FIGURE 9 FACTORY — BUILT CHIMNEY . --- CLEANOUT 8. Extend the vent connector into the chimney so that it is flush with the inside of the flue liner. Seal the joint between the pipe and liner. 9. Masonry chimneys serving fireplaces cannot be used for venting purposes unless the fireplace opening is per- manently sealed. 10. A vent connector serving this appliance must not be con- . nected into any portion of mechanical draft systems oper- ating under positive pressure. 11. The vent pipe must not be connected to a chimney flue serving a solid flue appliance. 12. A manual damper, barometric draft regulator, or flue restric- tor must not be installed between the furnace and the chim- ney. 13. Where local experience indicates that condensate may be a problem, the vent shall be constructed to prevent condensation from entering the combustion blower. Provision shall be made to drain off the condensate. (See Figure 9) 14. All unused chimney openings should be closed. 15. All vent pipe run through unconditioned areas or outside shall be constructed of factory built chimney sections. (See Figure 9) 16. Multistory venting is allowed as permitted by the NFGC or local codes. 17. Install all vents in accordance with the vent manufacturer's instructions. For unlisted material, install in accordance with the NFGC. 18. Vent terminals must be installed in accordance with the vent terminals listing or in accordance with the NFGC or local codes. IN CANADA: See CAN /CPA B149.1 & .2 Installation Codes. EXISTING VENT SYSTEMS When an existing furnace is removed from a venting system serv- ing other appliances, the venting system is likely to be too large to properly vent the remaining attached appliances. An improperly sized venting system can result in spillage of flue products into the living space, the formation of condensate, leakage, etc. The following steps shall be followed with each appliance con- nected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1 or the CAN /CGA B149 Installation Codes and these instructions. Determine that there is no blockage or restric- tions, leakage, corrosion or other deficiencies which could cause an unsafe condition. 3. In so far as is practical, close all building doors and win- dows and all doors between the space in which the ap- pliance(s) connected to the venting system is located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans (such as range hoods and bathroom exhausts) so they operate at maximum speed. Do not oper- ate a summer exhaust fan. Close fireplace dampers. 4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust the thermostat so the appli- ance shall operate continuously. 5. Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner opera- tion. Use the flame of a match or candle. PART NO. L42490K097 i ')ATE 11 -14 -97 1 SUPERCEDES(' 42490E097 PAGE 8 OF T8 I 6. After it has been determined that each appliance connected to the venting system properly vents when tested as out- lined on previous page, return doors, windows, exhaust fans, fireplace dampers, and any other gas burning appli- ance to their previous conditions of use. 7. If improper venting is observed during any of the above tests, the venting system must be corrected. See National Gas Code, ANSI Z223.1 (latest edition) to correct improper operation of common venting system (IN CANADA See CAN /CGA B149.1 & .2 Installation Codes). CIRCULATING AIR SUPPLY When the furnace is installed so that supply ducts carry air cir- culated by the furnace to areas outside the space containing the furnace, the return air shall be handled by a duct or ducts sealed to the furnace casing and terminated outside the space contain- ing the furnace. If there is no complete return air duct system, the return air connection must be sealed to the furnace casing and run full size to a location outside the utility room or space housing the furnace to prevent a negative pressure on the ven- ting system. If the furnace is used in conjunction with a cooling unit, the fur- nace must be installed in parallel with, or on the upstream side of, the evaporator coil to avoid condensation of the heating ele- ment. In a parallel installation, dampers or other means must be provided to prevent chilled air from entering the furnace. If the air control is manually operated, an interlock must be provided to prevent operation of either unit unless the dampers are in full heat or full cool position. If a cooling coil is not installed with the furnace, then a remov- able access panel should be provided in the supply plenum for purposes of inspecting the heat exchanger. The opening is to be accessible when the furnace is installed, and is to be sized for viewing the heat exchanger for possible cracks that might devel- op during operation of the furnace. The covered opening shall be leak- tight. UPFLOW INSTALLATIONS: GUJ and GHJ series can be installed as upflow with either a side or bottom air return. If side air return is desired on GHJ furnaces, kit No. AFILT524 can be used. Bottom filter kit No. AFILT529 can be used for either GHJ or GUJ models. WARNING When side return is desired on GHJ series. the bottom return must be sealed with a piece of sheet metal large enough to cover the entire opening Failure to connect a return air duct to the bottom or enclosing the bottom when side return is desired may result in combustion products being drawn into the circulating an stream For side return installation, a full size return air opening must be cut in the side panel. A starter hole and corner embossments are provided in each side (see Figure 11). To provide sufficient filter area for installations requiring more than 1600 CFM nominal air delivery, return air will have to be brought through both sides of the furnace, through one side and the bottom, or an optional filter rack may be used (see "Filters" section next page). HORIZONTAL INSTALLATIONS: Both GCJ and GHJ Series fur- naces can be installed for airflow right to left or left to right. These furnaces are to be installed so that the burner and blow- er access panels are in a vertical plane; they are NOT to be installed such that these panels are in a horizontal plane. See Figure 1. DOWNFLOW INSTALLATIONS: GCJ Series furnaces may be in- stalled directly on the supply plenum or coil cabinet If the fur- nace is installed on a non - combustible floor. For installations on combustible flooring, a special base must be ordered and used (refer to the furnace rating plate for the ap- propriate base model number.) Refer to Figure 10 and follow the instructions below: Cut a hole in the floor, sized to provide one inch clearance between all four sides of the duct and the edge of the floor- ing (refer to Figure 10.) The four angles on the base assem- bly should recess into the floor joistings and the base should rest on all four outside flanges. Construct duct con- nections with 1 - 1 -3/4 inch right angle flanges and long enough to extend below the floor joists. Drop the duct con- nections through the top of the base assembly with the right angle flanges in good contact with the glass tape on top of the base assembly. Carefully position the furnace over the right angle duct flanges. See Figure 10. A return air duct system is recommended. If the unit is installed in a confined space or closet, a return connection must be run, full size, to a location outside the closet. The air duct in the closet must be tight to prevent any entrance of air from the closet into the circulating air. Base Assembly Woven Glass Tape Combustible Flooring Furnace FIGURE 10 ,—Duct Connection AIRFLOW DESCRIPTOR DISPOSABLE FILTERS PERMANENT FILTERS MIN AREA TYP SIZE QTY MIN AREA TYP SIZE QTY 9,10 480 20 x 25 1 240 16 x 20 1 12 576 16 x 20 2 288 16 x 20 1 14,16 672 20 x 20 2 336 20 x 20 1 20 960 20 x 25 2 480 20 x 25 1 PART NO. 42490K097 DATE 11 -14 -97 SUPERCEDF"' 42490E097 PAGE 9 OF 18 FILTERS GUJ SERIES: A filter rack and a washable filter are supplied with the furnace (models designed for more than 1600 CFM nominal air delivery include two of each). The filter rack is to be installed between the return air duct and the side of the furnace. Refer to Figure 11 and the instructions below: 1. Using the starter hole and corner embossments as a guide, mark and cut a full size opening in the side panel(s). 2. Using the filter rack as a template, mark and drill four 7/64 diameter screw holes in the side panel(s). 3. With the filter access opening toward the front of the fur- nace, use sheet metal screws to fasten the rack(s) to the side panel(s). 4. Install the filter(s) in the rack(s), mesh side of filter towards furnace. NOTE: MODEL AFILTHA7 EXTERNAL FILTER FRAME AC- CESSORY IS AVAILABLE FOR SINGLE SIDE RETURN AIR CONNECTION IN INSTALLATIONS REQUIRING MORE THAN 1600 CFM NOMINAL AIR DELIVERY. STARTER HOLE FRONT OF CABINET FILTER Bottom return BASE FILTER RACK MOUNTING HOLES (DRILL 4 PLACES) SCREWS CORNER EMBOSSMENTS FIGURE 11 SIDE PANEL FILTER RACK FILTER RACK FILTER - - SLIDES IN FROM FRONT OF UNIT Side return R/A DUCT GCJ SERIES: Filters are not supplied with these furnaces since filters are commonly located behind a return grille for ease of servicing. See Table 2 for minimum filter requirements. GHJ SERIES: These furnaces include two filter clips that can be installed onto the base /bottom on the furnace for the use of an internal filter. See Table 2 for minimum filter requirements. NOTES: TABLE 2. MINIMUM FILTER REQUIREMENTS 1. The Airflow Descriptor is the two digits following the "D" in the model number; e.g. "20" is the Airflow Descriptor for Model GHJ 125020. 2. Areas are in square inches; sizes are in inches. 3. Areas and dimensions shown for permanent filters are based on filters rated at 600 feet per minute face velocity. 4. Typical filter sizes are shown; however, any combination of filters whose area equals or exceeds the minimum area shown is satisfactory. If accessory filter kits are needed use the following kits: 1- AFILT529 for bottom return or horizontal installation on GHJ models. 2- AFILT525 for counterflow installation on GCJ models. GAS SUPPLY AND PIPING Refer to the furnace rating plate to make sure the furnace is equipped to burn the gas supplied (natural or propane). Any conversion of a natural gas unit to propane gas must be done by qualified personnel using a conversion kit available from the manufacturer, following the instructions in the conversion kit. NOTE: WHEN CONVERTING A LOW NOx UNIT (DESIGNATED BY AN "L" IN THE MODEL NUMBER, E.G. GHJ050D1OL) TO PROPANE, THE NOx INSERTS MUST BE REMOVED. AFTER REMOVING THE BURNERS, REMOVE THE SCREW HOLDING EACH INSERT, AND PULL THE INSERT FROM THE COMBUS- TION CHAMBER (REFER TO FIGURE 12). THE SCREWS MUST BE RE- INSTALLED IN THE VEST PANEL AFTER THE INSERTS ARE REMOVED. Gas supply piping should be installed in accordance with local codes and the regulations of the utility. Piping must be of ade- quate size to prevent undue pressure drop. Consult the local utility or gas supplier for complete details on special re- quirements for sizing gas piping. Pipe connections must be tight, and a non - hardening pipe com- pound resistant to liquified petroleum gases should be used. PART NO. 42490K097 1 )ATE 11 -14 -97 SUPERCEDES( 42490E097 j PAGE 10 OF .18j Connect the gas pipe to the furnace controls providing a ground joint union as close to the controls as is possible to facilitate removal of the controls and manifold. Provide a drip leg on the outside of the furnace. A manual shut -off valve shall be installed in the gas line, outside the unit, five (5) feet above the floor, or in accordance with any local codes. Immediately upstream of the shut -off valve a test gauge connection must be installed with a 1/8 inch NPT plugging tap. (Refer to Figure 12) The furnace must be isolated from the gas - supply piping sys- tem by closing the individual manual shut -off valve during any pressure testing of the gas - supply piping system at test pres- sure equal to or less than 1/2 PSIG or 14" W.C. If the piping sys- tem is to be tested at pressures in excess of 1/2 PSIG, the fur- nace and its individual shut -off valve must be disconnected from the gas - supply piping system. A WARNING The gas valve supplied with this furnace is rated at 1/2 PSIG maximum Any higher pressure may rupture the pressure regulator diaphragm and may cause over - firing of the burners and improper burner operation. The over - firing may result in creation of carbon monoxud,e which may result in asphyxiation. After gas piping is complete, carefully check all piping connec- tions (factory and field) for gas leaks, Use a leak detecting solu- tion or other preferred means, MANUAL GAS VALVE DRIP LEO UNION UPFLOW & DOWNFLOW INSTALLATION GAS VALVE NOX INSERT (IF USED) MANIFOLD MANUAL OAS VALV% SURNER DRIP LE6� FIGURE 12 A CAUTION Some soaps used for leak detection are corrosive to cer- tain metals Carefully rinse piping thoroughly atter leak detection has been completed A WARNING Never use an open flame to check for gas leaks If there is a gas leak. explosion or injury can result ELECTRICAL WIRING The furnace must be grounded and wired in accordance with the National Electric Code ANSI /NFPA No. 70 (latest edition), or with local codes, where they prevail. In Canada: Canadian Electrical Code, Part 1 CSA 22.1 (latest edition). A WARNING Disconnect electrical power at the luse box or service panel before making electrical connections Connect a ground to the furnace before making line voltage con- nections. Refer to the furnace rating plate for electrical charac- teristics to be used in sizing field supply wiring and overcurrent protection. The line voltage power supply to the furnace should be a separate circuit with a properly sized fuse or circuit breaker. Make electri- cal connections as indicated on the furnace wiring diagram. INNER NOX INSERT (IF USED) MANIFO NION VALVE HORIZONTAL INSTALLATION PART NO. 42490K097 DATE 11 -14 -97 SUPERCEDE 42490E097 PAGE 11 OF 18 The line voltage supply should be routed through a readily accessible disconnect located within sight of the furnace. A junction box on the furnace side panel is provided for line volt- age connections. Refer to the wiring diagrarn(s) included with these instructions for proper connections. NOTE: PROPER POLARITY OF THE SUPPLY CONNECTIONS ( "HOT" AND "NEUTRAL ") MUST BE OBSERVED TO ENSURE THAT SAFETY CONTROLS PROVIDE THE PROTECTION INTENDED. THERMOSTAT INSTALLATION Install a room thermostat according to the instructions fur- nished with it. Select a location on an inside wall and not sub- ject to drafts, direct sunshine, or other heat sources. The Initial heat anticipator setting should be equal to the total current draw of the control circuit. Low voltage thermostat connections are to be made to the blower control board as indicated on the wiring diagrams. CONTINUOUS LOW SPEED BLOWER If continuous blower operation on low speed is desired, connect the low speed motor tap to the "CONT" terminal on the blower control board (refer to furnace wiring diagram). The blower will operate on low speed whenever main power is connected to the furnace, except when it operates on heating or cooling speed during thermostat call for heat or cooling. This constant air ter- minal is intended for low speed only. If a motor was wired for a higher speed, the increased amp draw could cause the board control to fail and void the warranty. ACCESSORY CONNECTIONS HUMIDIFIER Terminals are provided on the blower control board for connec- tion of a 115 volt humidifier. The "HUM" terminal is energized whenever the thermostat is calling for heat. Refer to the furnace wiring diagram for specific connection information. ELECTRONIC AIR CLEANER Terminals are provided on the blower control board for connec- tion of a 115 volt electronic air cleaner, The "EAC" terminal is energized whenever the thermostat is calling for heat or cooling. Refer to the furnace wiring diagram for specific connection Information. If electronic air cleaning is desired with a continuous low speed blower, the hot side of the electronic air cleaner will have to be wired to the 120 volt supply side of the blower control board. When continuous low speed is disconnected, the electronic air cleaner will have to be disconnected from the 120 volts supply side and placed on the EAC terminal. (See Figures 15 and 16). TWINNING The blower control board is designed to permit "twinning" of furnaces (two furnaces connected to a common supply and return air system, and controlled by one thermostat). An acces- sory kit, Part No. ATWIN526, must be ordered from the manu- facturer. Specific wiring and operating instructions are included with the kit. START -UP PROCEDURE LIGHTING INSTRUCTIONS For Your Safety Read Before Lighting A WARNING It you do not follow these instructions exactly, a tire or explosion may result causing property damage. personal injury or loss of life. This appliance is equipped with an Ignition device which auto- matically lights the pilot. Do not try to light the pilot by hand. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's Instructions. • If you cannot reach your gas supplier, call the fire depart- ment. Use only your hand to move the gas control switch. Never use tools. If the switch will not move by hand, don't try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. IMPORTANT: Refer to the Lighting Instruction label on the fur- nace for Instructions on operating the specific controls used on your unit. TO START FURNACE: 1. CAUTION: BE SURE THAT THE MANUAL GAS CONTROL HAS BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES. DO NOT ATTEMPT TO MANUALLY LIGHT THE BURNER. 2. Set the room thermostat to the lowest setting. PART NO. 42490K097 I DATE 11 -14 -97 SUPERCEDEP 42490E097 PAGE 12 OF 18 3. Move the gas control switch to the '0n" position. 4. Replace the control access door. 5. Turn on the electrical power. 6. Set the room thermostat to a point above room temperature to light the main burners. After the burners are lighted, set the room thermostat to desired temperature. TO SHUT DOWN FURNACE 1. Set the room thermostat to the lowest setting. 2. Shut off the gas to the main burners and pilot by moving the switch to the "Off" position on the gas control. A WARNING Should overheating occur or the gas supply fail to shut off. shut off the manual gas valve to the appliance before shut- ting off the electrical supply. SEQUENCE OF OPERATION HEATING A call for heat from the thermostat closes R to W on the blow- er control board, and the combustion blower is energized. The pressure switch senses normal combustion air flow, and clos- es. Power, is then applied to the ignition control, which ener- gizes the pilot gas solenoid in the gas valve and the pilot ignit- er. Pilot ignition occurs, is sensed by the flame sensor, and the main gas valve Is energized (pilot igniter is de- energized). Main burner ignition occurs. Enprgization of the main valve starts the "blower on" timing for the circulating blower. Approximately 30 seconds later (not ad- justable), the heating speed of the blower is energized. When the call for heat is satisfied, R to W is opened, and the burners and combustion blower are de- energized. This starts the "blower off" timing for the circulating blower. After the selected (adjustable) time period elapses, the blower is de -ener- gized. In the event the limit control senses an abnormally high tem- perature and opens, the ignition control is de- energized and the combustion blower and circulating blower heating speed con- tinue to be energized. COOLING A call for cooling from the thermostat closes R to G and Y on the blower control board and after a short delay energizes cool- ing speed on the circulating blower. When the call for cooling is satisfied the blower is de- energized. CONTROLS Following is a description of the operation of some of the con- trols used in this furnace. All models use one of each control, except as noted. PRESSURE SWITCH The pressure switch is a normally open switch that monitors combustion air flow. Inadequate air flow resulting from exces- sive venting system restriction or a failed combustion blower will cause this switch to remain open. ROLLOUT SWITCH The rollout switch is a normally closed switch that opens when abnormal temperatures exist in the burner area. This can be caused by a restricted heat exchanger causing main burner flame to "roll out" into the vestibule area. This switch must be manually reset by pushing the button on top to restore furnace operation. GCJ and GHJ models incorporate 2 rollout switches. LIMIT CONTROL This is a normally closed control that opens if abnormally high circulating air temperatures occur. It is an automatic reset control. AUXILIARY LIMIT CONTROL This is a normally closed control that opens under abnormal "reverse air flow" conditions that could occur in a downflow or horizontal installation if the circulating blower fails. It is an auto- matic reset control. GUJ models do not include an auxiliary limit control. INTERLOCK (BLOWER DOOR) SWITCH When the blower door is removed, the interlock switch breaks the power supply to the burner controls and blower motor. The switch operation must be checked. BLOWER CONTROL BOARD This controls operation of the circulating air blower, the combustion blower, and any accessories connected to it. It is factory set to provide a 120 second "blower off" delay on heat- ing. This delay is adjustable (refer to Figure 13). To change motor speed, refer to Figure 13 and use the follow- ing procedure. 1. Turn off electrical power to the unit. PART NO. 42490K097 DATE 11 -14 -97 SUPERCEDE 42490E097 PAGE 13 OF 18 2. Refer to the wiring diagram and connect the desired speed tap for cooling and heating on the blower control board. Re- maining speed taps must be connected to dummy terminals. (M1, M2) If you want to use the same speed tap for both heating and cooling, install a piggyback terminal on the speed tap using a short jumper. Wire 1 /4' quick connect ter- minals on both ends to jumper the HEAT and COOL speed on the blower control board. HONEYWELL HEATCRAFT WIRE HARNESS 24 V POWER IN NEUTRAL TERMINALS HEATING SPEED COOUNG SPEED UNUSED MOTOR LEADS COMIUST1ON BLOWER ELECTRONIC AIR CLEANER HUMIDIFIER 120 V POWER IN NEUTRAL TERMINALS CONTINUOUS SLOWER TWINNING TERMINALS 10 SEC 10 E 120 SEC 50 SEC SLOWER DELAY OFF SWITCH SETTINGS Nil I18 10 SEC 90 SEC 120 SEC 110 SEC BLOWER DELAY OFF JUMPER SETTINGS THERMOSTAT CONNECTIONS FIGURE 13 CHECKING AND ADJUSTING GAS INPUT RATE The minimum permissible gas supply pressure for the purpose of input adjustment is 5 inches W.C. for natural gas, 11 inches W.C. for propane gas. Gas input must never exceed the value shown on the furnace rating plate. The furnace is equipped for rated input at a mani- fold pressure of 3.5 inches W.C. for natural gas, 10.0 inches W.C. for propane gas. The manifold pressure can be measured by removing the plug in the downstream side of the gas valve and connecting a water manometer or gauge. Only small variations in gas input may be made by adjusting the regulator. In no case should the final manifold pressure vary more than' 0.3" W.C. from the above specified pressures. To adjust the regulator, turn the adjusting screw on the regula- tor clockwise to increase pressure and input; counterclockwise to decrease pressure and input. Check the furnace rate by observing the gas meter, when avail- able, making sure all other gas appliances are turned off. The test hand on the meter should be timed for at least one revolu- tion. Note the number of seconds for one revolution. BTU /HR. = Cubic Feet Per Revolution x 3600 x Heating Value INPUT No. Seconds Per Revolution The heating value of your gas can be obtained from your local utility or gas supplier. HIGH ALTITUDE In both the USA and Canada this furnace is approved for oper- ation at altitudes from 0 to 4500 feet above sea level without any required modifications. Above 4500 feet only the gas man- ifold pressure needs to be adjusted according to the information shown in Table 3. To adjust the manifold pressure refer to the previous section on "Checking and Adjusting the Gas Input Rate." For installations above 7500 feet consult Technical Service at 1- 800 -446 -5872 for assistance. TABLE 3. MANIFOLD PRESSURE vs ALTITUDE HIGH ALTITUDE CATEGORY 1 VENTING" 10.00 10.00 10.00 9.41 0.409 0.9332 6.9249 0.9900 0.7509 0.7101 0.7399 0.7120 7032 3000 4000 4500 9000 8500 7000 7500 NATURAL GAS HEATING VALUE' (ITUiF'T3) 914 001 ALTITUDE IFT) 2000 940 MANIFOLD 2. 965 6000 49 SS00 933 1118 002 707 71$ PRESSURE 3 (IN WC 50 3.50 3.50 3.29 $.27 3.25 3.23 3.21 3.19 21 211 2017 2039 2000 194 1921 1891 1853 PROPANE (LP) HEATING VALUE' MANIFOLD INPUT OUTPUT (ITUA°T3) PRESSURE ON WC) FACTOR FACTOR 2210 10.00 0. l 0.7733 98 $ 9.35 9.29 0.24 9.19 0.12 0.9100 0.9000 0.0370 0.9400 0.1360 0. 0.044 0.0059 0.0796 0.8960 CONSULT LOCAL UTILITY FOR ACTUAL HEATING VALUE FURNACE INPUT =INPUT FACTOR x NAMEPLATE INPUT FURNACE OUTPUT = OUTPUT FACTOR x NAMEPLATE INPUT AROVE 7500 FEET CONSULT TECHNICAL SERVICES AT 1.800.448 -5872 TEMPERATURE RISE Check temperature rise and, if necessary, adjust blower speed to maintain temperature rise within the range shown on the unit rating plate. MAINTENANCE A WARNING Disconnect main electrical power to the unit before attempting any maintenance. A CAUTION Label all wires prior to disconnection when servicing con trots Wiring errors can cause improper and dangerous operation Verify proper operation after servicing. It is recommended that this furnace be inspected by a qualified service technician at the beginning of each heating season. FILTERS It is a good idea to check filters at least every six weeks. If they are dirty they should be replaced, or cleaned if you have a clean- able filter. PART NO. 42490K097 DATE 11 -14 -97 SUPERCEDEr 42490E097 LUBRICATION The blower motor and induced draft motor are prelubricated by the manufacturer and do not require further attention. Clean the motor periodically to prevent the possibility of overheating due to an accumulation of dust and dirt on the windings or on the motor exterior. And, as suggested elsewhere in these instruc- tions, the air filters should be kept clean because dirty filters can restrict airflow and the motor depends upon sufficient air flow- ing across and through it to keep from overheating. MAIN BURNERS Light burners and allow to operate for a few minutes to estab- lish normal burning conditions. Check the burner flame by observation. Flame should be predominantly blue in color, strong in appearance. Check that all burners are lit, and that the flame does not impinge on the sides of the heat exchanger. Distorted flame or yellow tipping of the natural gas main burn- er flame, or long yellow tips on propane, may be caused by lint accumulation or dirt inside the burner or burner ports, lint at the air inlet between the burner and manifold pipe, or obstruction over the main burner orifice. Use a soft brush or vacuum affect- ed areas. PILOT BURNER (See Figure 14) The pilot flame must surround the end of the flame sensor and ground strap for proper operation of the pilot safety circuit. CONTROL GROUP Transformer Blower Control Board High Limit Control Auxiliary Limit (if used) Gas Valve/Ignition Control Flame Sensor Pressure Switch • Blower Door Interlock Switch Combustion Blower Assembly Flame Roil -out Protector Switch • HEAT EXCHANGER GROUP Heat Exchanger Flue Cover Box Combustion Blower Transition BLOWER GROUP Blower Housing Assembly Blower Wheel Blower Motor Blower Motor Mount Blower Motor Capacitor A WARNING Improper installation, adjustment. service. or maintenance can cause 'unify or property Ohmage Consult as gu.rlrhed intit,rller se vice agency, or the gas supplier for information or assistance If the pilot flame burns yellow it may be due to dirt or lint that has covered the lower portion of the burner. This can be removed with a soft brush or by vacuuming. A CAUTION Igniter is fragile do not bump 't while cleaning REPAIR PARTS LIST BURNER GROUP Gas Manifold Main Burner Orifices Pilot Burner Assembly (includes flame sensor) Pilot Orifice Main Burners FIGURE 14 PAGE 14 OF 18 ] , GROUND STRAP FLAME SENSOR ACCESSORIES ALPKT516 Propane Conversion Kit (All) ATWIN526 Twinning Kit (All) AFILTHA7 Single Side Return Filter Frame Kit (GUJ) AFILT524 Side Return Filter Kit (GHJ) AFILT525 Filter Kit (GCJ) AFILT529 (GUJ, GHJ, GUK) Bottom Return & Horizontal Installation Filter Kit a __ . F PAS ❑ ❑a ❑ ❑aar�u ❑ ❑v ❑ ©a❑t3U I A PIN SON OwT SWITCH SUM An �7 A APIw� =}fi NOET'�L slAr APT NAPS arras NE TOM/T r TI -i r 55T U Iwro woaT GAS FIRED HEAT /COOL FURNACE - HONEYWELL "SMARTVALVE" IGNITION SYSTEM A PIN PUS .1 , 111 I , III 1 1 i 1 1 1 8 I COMM= o I : - -FJ • L• _ 1 , CONNECTION DIAGRAM •Iasi C, NAM II AT LAW C. DITEALCCX 145(N) K3 + > =ER « 110 VAC T•VTAT OJT z<V •--« aar ISIIIVITI WIRING SCHEMATIC A w ri js AIR ( <C ) COSTANT 441107-001 A 33 Z O CO V 03 13 m n m C3 m Co 0 m O Co v PART NO. 42490K097 I '' DATE 11 -14 -97 SUPERCEDE: 42490E097 PAGE 16 O 18 TROUBLE SHOOTING BLOWER CONTROL CENTER CHECK: 1. IONRION MODULE/GAS VALVE 2. PRESSURE SWITCH 3. HIGH LIMIT 4. AUX. UMIT 5. ROLLOUT SWITCH Yes JUMPER ACROSS SCREWS R 8 0 JUMPER ACROSS SCREWS A &W REMOVER 8 0 JUMPER Yet REMOVE R i W JUMPER, JUMPER ACROSS R S Y CHECK: 1. POWER SUPPLY No 2.INTERLOCK SWITCH 3. TRANSFORMER CHECK WIRING THEN REPLACE BLOWER REPLACE BLOWER BOARD Yes s CHECK WIRING TNENREPLACE BLOWER BOARD CHECK WIRING THEN REPLACE BLOWER BOARD REPLACE COMBUSTION BLOWER CHECK WIRING NEN REPLACE BLOWER PART NO. 42490K097 DATE 11 -14 -97 SUPERCEDE( 42490E097 PAGE 17 OF 18 4.0 41101! I Id t lib' I J Alb I hill • PART NO. 11 -14 -97 42490K097 DATE SUPERCED < - 42490E097 PAGE 18 OP 1.8 I EAC ✓ - r J r l EAC 0 ..-. w mom- HUM EAC N N 0 0 � 0 J 88 BR BLOWER CONTROL BOARD [MI M2 1 O MI M HUM EAC N N 0 0 0 J u 8 i 0000 FIGURE 15 J BLOWER CONTROL BOARD 0000 FIGURE 16 1I°8 00 A C0 C 4r, o 10 0 BLUE RI AC:K RFD BLUE RI ACK RF Il o MEO oHIGH ° LOW o MED oHIGH LOW I C REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL REGIST . # , EXP.. DATE CC01' MJFHOI *092DA•10/01/i.998 EFFECTIVE. DATE 03/01/1991 . M J. F .HOLDINGS INC • • 215 E MEEKER • . . . KENT WA' 98032 • Signature (eat Q tt.A. Issued by DEPARTMENT OF LABOR AND INDUSTRIES'