HomeMy WebLinkAboutPermit M99-0039 - DREAMCRAFT HOMESM99 -0039
12027 46t" Ave. So.
Dreamcraft Homes
City of Tukwila <<_.
(206) 431-3670
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
MECHANICAL PERMIT
Permit No M99 -0039
Type: B -MECH
Category: RES
Address: 12027 46 AV S
Location:
Parcel #: 334740 -1250
Contractor License No: MJFHOI *092DA
TENANT DREAMCRAFT HOMES
215 E MEEKER, KENT, WA 98032
OWNER DREAMCRAFT HOMES
215 E MEEKER, KENT WA 98032.
CONTACT VICKIE MARTIN :.
215 E MEEKER, KENT WA 98032
CONTRACTOR M J F HOLDINGS INC
215 E MEEKER, KENT WA 98032.
Status: ISSUED
Issued: 07/16/1999
Expires: 01/12/2000
Phone: 253- 859 -9697
Phone: 253- 859 -9697
Phone: 253- 859 -9697
Phone: 253 259 -9697
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Permit Description:
FURNACE, WATER HEATER AND ASSOCIATED DUCT WORK
FOR NEW SINGLE FAMILY RESIDENCE.,.
UMC Edi.tian: 1997
Valuation:.
Total Permit Fee:.:.
1,500.00
115.56
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Permit Center Authorized Signature Date
I hereby certify that I .have" read and examined this permit and know the
same to 'be true and correct. A11proviaions of law and ordinances
governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate
or cancel the provisions of any other state or local laws regulating
construction or the performance of work. I am authorized to sign for and
obtain this building permit.
Signature: LW') �� Date: __ --(tilt ji4
ki
Print Name: ) `C,kt :e, Title:
This permit shall become null and void if the.work • is not commenced within
180 days from the date of issuance,; or' if.:;the work is suspended or
abandoned for a period of 180 'days •from 'the last inspection.
CITY OF TUKWILA
Address: 12027 46 AV S
Suite:
Tenant: DREAMCRAFT HOMES
Type: L -MECH
Parcel #: 3347411 -1250
Permit No:
Status:
Applied:
Issued:
M99- 011`39
IS5UED:
02/24/1999
07/16/1999
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Permit Conditions:
1. No changes will be made to the plans unless approved by the
;Engineer and the Tukwila .Bui1ding.Divi.sion.
2. ;A11 permits, inspection records, =arid approved plans shall be
available at the ,job site prior to the 'tart.: of any con -
,2truction. These :- ;documents'. are to` be maintained,: and avail-
able until final inspection approVal is granted.
.All construction t:o 'be done in conformance, with approved
,plans and requirements of the Code %(1997
Edition):.'as arende`d, Uniform Mechanical: Code (1997 Edition),
and Washington State Energy.` Code ,(1997 Edition).
4. Validity of Permit.. The issuance of a permit or approval of
plans, specifications, and computations ,shall not be con-
strued to be a permit for, or an approval of, any violation,,•
of any of the provisions of the building code or of any
other ordinance of the jurisdiction: No permit presuming to
give authority to violate or cancel the provisions of .:this
` code shall be valid.
5. ;Manufacturers installation instructions required on site
for the, building 'inspectors . review.
C'+. Plumbing permits shall be obtained through the Seattle -King
County Department of Public Health. Plumbing will be
inspected by that :.agen,cy, inc'lu,ding all.',gaas piping
(296- 4722)
7. ,Electrical permits shall be obtained through the Washington,
ate Division ion of Labor and Industries and all electri,cal
work ; wi 11, be inspected by that agerycy% (24:8, - 6.630). ,,ii^
1
CITY OF;"'1KWILA
Permit Center
6300 Southcenter Boulevard, Suite 100
Tukwila, WA 98188
(206) 431 -3670
F• STAFF USE ONLY
Protect Number:
Permit Number:
P/q- 00/'7
1-Aqg -0039
Miscellaneous Permit Application
Application and plans must be complete In order to be accepted for plan review.
Applications will not be accepted through the mall or facsimile.
Project Name/Tenant: Q L� L a 6 J ��� ' A +
W
Value of Constir � rl�
V
Site Address: I� Oa
City State /Zip:
4 (e f s w ►1a a43f78
Tax Parcel Number:
.21-n uv - laso
Property Owner:
+
Phone:
phOb
(410 C17
Fax #:
353 85--1 5206
Street Addre s:
15
wee, ko..�r - der`._ w
City State /Zip:
Q x032
c
Contact Person: \
(J j ,
tI
0 Metro
0 Standby
Ph�on3
gloG7
Street Address:Dt6
City State /Zip:
.e.,e)te,r ref\ f (DA ci ate/
Fax #:
3 3 s54 6 2c
Contractor: j
n lJ i___
Pho0ne5:3 v f J �� g7
v
Street Address:
I
City State /Zip:
Fax #. _
Architect: 1^ I
1 ,
Phone:
Street Address:
City State /Zip:
Fax #:
Engineer: Q
NM
, PrsSOC 1CU-GS
Phone:
253 (031 5 353
Street Address:
C' State /Zi
51-L . ∎- �i.. ss Ken,+ Ay c1801o�{
Fax #:
a5 5 (.c3 I 1/4s353
MISCELLANEOUS PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT)
Description of work to be done: n `
Will there be storage of flammable /combustible hazardous material in the building? ❑ yes ❑ no
Attach list of materials and stora • e location on se. arate 8 1/2 X 11 •a • er Indicatin • • uantities & Material Safet Data Sheets
■ Above Ground Tanks ■ Antennas /Satellite Dishes ■ Bulkhead /Docks Commercial Reroof
❑ Demolition ❑ Fence 9 Mechanical ❑ Manufactured Housing - Replacement only
❑ Parking Lots ❑ Retaining Walls Temporary Pedestrian Protection /Exit Systems
❑ Temporary Facilities ❑ Tree Cutting
APPLICANT REQUEST. FOR MISCELLANEOUS PUBLIC WORKS PERMITS.
❑ Channelization /Striping ❑ Curb cut/Access /Sidewalk ❑ Fire Loop /Hydrant (main to vault) #: Size(s):
❑ Flood Control Zone ❑ Land Altering: 0 Cut cubic yards 0 Fill_ cubic yards 0 sq. ft.grading /clearing
❑ Landscape Irrigation ❑ Sanitary Side Sewer It: ❑ Sewer Main Extension 0 Private 0 Public
❑ Storm Drainage ❑ Street Use ❑ Water Main Extension 0 Private 0 Public
❑ Water Meter /Exempt # Size(s): 0 Deduct 0 Water Only
❑ Water Meter /Permanent # Size(s):
❑ Water Meter Temp # Size(s): Est. quantity: gal Schedule*
❑ Miscellaneous ❑ Moving Oversized Load/Hauling
MONTHLY SERVICE BILLINGS TO:
Name:
Phone:
Address:
City /State /Zip:
0 Water
0 Sewer
0 Metro
0 Standby
WATER METER DEPOSIT /REFUND BILLING:
Name:
Phone:
Address:
City /State /Zip:
Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be
reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules.
Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall
expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days
upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application
shall be extended more than once.
Date applicatlocep
MISCPMT.DOC 7/11 /96
Date application expires:
App JLglfgn taken by: (initials)
ALL MISCELLANEOUS PE.- IT APPLICATIONS MUST BE SUB ED WITH THE FOLLOWING:
➢ ALL DRAWINGS SHALL BE AT A LEGIBLE SCALE AND NEATLY DRAWN
➢ BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED
• ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT
➢ STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON
LICENSED STRUCTURAL ENGINEER
➢ CIVIUSITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER
(P.E.)
Copy of Washington State Department of Labor and Industries Valid Contractor's License. If
not available at the time of application, a copy of this license will be required before the
permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit
in Lieu of Contractor Registration ".
Building Owner /Authorized Agent If the applicant is other than the owner, registered architect/engineer, or contractor licensed
by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and
obtain the permit will be required as part of this submittal.
I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER
PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS
PERMIT.
BUILDING OWNER OR AUTHORIZED AGENT:
SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR PERMIT REVIEW
0
Above Ground Tanks/Water Tanks - Supported directly upon grade
exceeding 5,000 gallons and a ratio of height to diameter or width
which exceeds 2:1
Submit checklist No: M -9
0
Antennas /Satellite Dishes
Submit checklist No: M -1
Address:
15 '1\4 t
Awnings /Canopies - No signage
Commercial Tenant Improvement
Permit
Bulkhead /Dock
Submit checklist No: M -10
Commercial Reroof
Submit checklist No: M -6
0
Demolition
Submit checklist No: M-3 M -3a
0
Fences - Over 6 feet in Height
Submit checklist No: M -9
Land Altering/Grading/Preloads
Submit checklist No: M -2
Loading Docks
Commercial Tenant Improvement
Permit. Submit checklist No: H -17
EI
Mechanical (Residential & Commercial)
Submit checklist No. M -8,
Residential only - H -6, H -16
Submit checklist No: H -9
Miscellaneous Public Works Permits
ri
Manufactured Housing (RED INSIGNIA ONLY)
Submit checklist No: M -5
J
Moving Oversized Load /Hauling
Submit checklist No: M -5
0
Parking Lots
Submit checklist No: M -4
0
Residential Reroof - Exempt with following exception: If roof structure
to be repaired or replaced
Residential Building Permit
Submit checklist No: M -6
El
Retaining Walls - Over 4 feet in height
Submit checklist No: M -1
Ei
Temporary Facilities
Submit checklist . No: M -7
Temporary Pedestrian Protection/Exit Systems
Submit checklist No: M -4
0
Tree Cutting
Submit checklist No: M -2
Copy of Washington State Department of Labor and Industries Valid Contractor's License. If
not available at the time of application, a copy of this license will be required before the
permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit
in Lieu of Contractor Registration ".
Building Owner /Authorized Agent If the applicant is other than the owner, registered architect/engineer, or contractor licensed
by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and
obtain the permit will be required as part of this submittal.
I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER
PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS
PERMIT.
BUILDING OWNER OR AUTHORIZED AGENT:
Signature: \ I; (,
Date:
,
,
Print name: I ci1Lw itkove 1 ^
U
Pho
cfi3 54. Q G cj'7
Cit�Sy State Sip:
LL
F�c li
d5$ 61.54 5 ac,
qt 6o3 Z
Address:
15 '1\4 t
MISCPMT.DOC 7/11/96
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++*+***A*A*+**k****^**++*«*+xa*Ah*+A**+*A*h**A*+**++a**AkA+**1A*A
CITY OF TUKW%LM, WA TRANSMIT
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TRANSMIT Number: R9800109 Amount: 115^56 07/16/99 14:07
Payment Method: CHECK Notation: DREAMCRAFT HOMES Init: BLH
------''-~~~---
Permit No: M99~0039 Type: 8~MECH MECHANICAL PERMIT
Parcel No: `334740-1250
Site Address: 12027 46 AV S
This Payment 115.56
Total Fees: 115.56
Total ALL Pmts: ` 115.56
Balance: .00
kAaa*a**11***01*+***+****+***+***+*+w**4*+4*****+0
Acrount Code
.000/345.830
T'000/322.100
Description.
PLAN CHECK - RES
MECHANICAL - RES
***AA***+*aa++**
A00«nU
23"]1
92.,45
INSPECTION RECORD
Retain a copy with permit
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 98188
PERMIT NO.
(206)431 -3670
PDT ect:
pep�ctl' /!t'tf'� /
dd e
?d e
veil i/e �
a�tfed.
/ /4
Special�tructio�s;
Date wanted: +Z /,�
� �
Requester:
Phone: ��lo 3�W -�/.�
Approved per applicable codes. LJ Corrections required prior to approval.
COMMENTS: ?7L
' GG%iOitl 'o7- t
TO
$47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. CaII to schedule reinspection.
Receipt No:
Date:
INSPECTION RECORD
Retain a copy with permit
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 98188
frt. lf-003
I`
PERMIT NO.
(206)431 -3670
Project:` 1c'1t
1
Type of InspectC¢I1j' /r
t� D (fu
a_ fir` 1
Addre,514 �7
? o vq AvG C
Date called: ///) 7,
Special instructions:
Date wanted: rc a.m.
12r y �? p.m.
Requester: Re
Phone.:,, 0ii"..3c (.064/7 Z 2.,
EiApproved per applicable codes.
Corrections required prior to approval.
COMMENTS:
f/
Inspector:
Date:
t - • /.1 ..40.41
0.$47.00 REINSPECTION EE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Receipt No;
Date:
.K.i.u� 5\ ��.' i.' �4i'.:. ti'' JM^ eW�:! ^,'�'AI%ti.:%(fl.�..•km^:t?iiias vt�Y '::iC.`5+4.!i'.:.:'ti�.::l�:i t�..T.:'wlKN:i•?h;::..: •Y +:
- rPART NO. 1 42490K0911
Installation and
Maintenance Instructions
FOR YOUR SAFETY
If you smell gas:
1. Open Windows.
2. Don't touch electrical switches.
3. Extinguish any open flame.
4. Immediately call your gas supplier.
/tras,a_vg
N/ / N• I// I C/ I N C r
Ultra SX80
c,n oF Tfidas Furnaces
APPROVED
JUL 1 4 1999
AS NO.1ED
�UILDIiJG
RECEIVED •
CITY OF TUKWILA
PERMIT CENTER
=00f1
Mqq-0039
FOR YOUR SAFETY
Do not store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
PART NO. J 42490K097 1 DATE 111-14-971 SUPERCEDES 1 42490E097 1 PAGE 1 OF 18 I
Manufactured By
ARMSTRONG AIR CONDITIONING INC.
A LENNOX International Inc. Company
421 Monroe Street
Bellevue, OH 44811
42490K097
ATE
11 -14 -97
THESE INSTRUCTIONS MUST BE PLACED ON OR NEAR THE
FURNACE IN A CONSPICUOUS PLACE.
UNPACKING
The furnace is shipped in one package, completely assembled
and wired. The thermostat is shipped in a separate carton when
ordered.
If any damage is found at time of delivery, proper notation
should be made on the carrier's freight bill. Damage claims
should be filed with the carrier at once. Claims of shortage
should be filed with the manufacturer within five (5) days.
Check the rating plate for correct model number, type of gas,
and input.
INSTALLATION
This furnace should be installed in accordance with the
American National Standard Z223.1 (latest edition) entitled
"National Fuel Gas Code" (NFPA 54), in Canada, CAN /CGA
B149.1 and .2 "Installation Codes for Gas Burning Appliances ",
and the requirements or codes of the local utility or other
authority having jurisdiction, including local plumbing or waste-
water codes.
GCJ models may be installed as downflow furnaces or as hori-
zontal furnaces. GHJ models may be installed as upflow fur-
naces or as horizontal furnaces. GUJ models may be Installed
only as upflow furnaces.
When GCJ and GHJ models are installed horizontally, the in-
staller must install a sheet metal screw to retain the upper door
as shown in Figure 1.
RETURN
INSTALL SHEET METAL SCREW
IN BLOWER DOOR ON 0C18
INSTALLED HORIZONTALLY
SUPPLY
SUPPLY
[LOCATE SCREW HERE WHEN INSTALLATION
IS AIRFLOW RIGHT TO LEFT
INSTALL SHEET METAL SCREW
IN BURNER DOOR ON GHJ'S
/ INSTALLED HORIZONTALLY
11/
LOCATE SCREW HERE WHEN INSTALLATION"
IS AIRFLOW LEFT TO RIGHT
FIGURE 1
GCJ MODELS
RETURN
GHJ MODELS
SUPERCEDES - 12490E097 PAGE 2 OF 18 1 ,
LOCATION
A WARNING
This nac(: is not minim /e(1 for installation rn ,i mobile
home Do not install this furnace in a mobile home
Installation in a mobile home could cause fire property
damage and personal injury.
All models are suitable for closet or utility room installation. The
furnace shall be installed so that electrical components are pro-
tected from water.
This furnace is suitable for installation in buildings constructed
on -site. This furnace should be located near the chimney and
should be centralized with respect to the heat distribution sys-
tem as much as practicable. When installed in a utility room, the
door of the room should be wide enough to allow the largest
part of the furnace to enter, or to permit the replacement of
another appliance, such as a water heater.
A gas fired furnace for installation in a residential garage must
be installed so that the burner(s) and the ignition source are
located not less than 18 inches above the floor. The furnace is
to be located or protected to avoid physical damage by vehicles.
GCJ and GHJ models may be installed as suspended units in the
horizontal position (burner and blower access panels must be in
a vertical plane). These furnaces are not designed for direct at-
tachment of suspension rods to the furnace casing.
The suspending means must be field fabricated, and should
consist of two "cradles" made by attaching two rods to a length
of angle iron or suitable gauge steel. Locate the cradles so that
they are as close as possible to the ends of the furnace (this will
provide access for removal of major components such as the
blower assembly). Provide enough clearance between the sus-
pension rods and the furnace to allow removal of access panels.
A CAUTION
Do not use this furnace as a heater 111 a building under can
structron. This furnace can be severely damaged flue to the
abnormal environment caused by construction Chlorides
from sources such as paint. stain or varnish. file and
counter cements, adhesives and foam insulations are
abundant m a structure under construction and can he
highly corrosive low return air temperature can cause
condensation in the furnace and damage that can shorten
the life of the furnace.
CLEARANCES
All servicing and cleaning of the furnace can be performed from
the front. If installed in a closet or utility room, provide 24 inch
clearance in front for service if the door to the room is not in line
with the front of the furnace.
All models are suitable for installation at reduced clearances to
combustibles as noted in Table 1. Where servicing clearances
are greater than clearances to combustibles, servicing clear-
ances take precedence.
TABLE 1. MINIMUM CLEARANCES TO COMBUSTIBLES, IN INCHES
CABINET WIDTH
FRONT
REAR
TOP
VENT
SIDES
INSTALLED
VERT
(1)
HORZ
ALL
ALL
ALL
(2)
VERT
(3)
HORZ
14.5
4
18
0
1
6
1
1
17.5
4 '
18
0
1
6
0
1
22.0
4
18
0
1
6
0
1
26.5
4
18
0
1
6
0
1
FOOTNOTES:
(1) May be 2 inches when Type B -1 vent pipe is used.
(2) May be 1 inch when Type B•1 vent pipe is used.
(3) Where values greater than 0 are shown, may be 0 inches when
Type 13-1 vent pipe is used.
A 'vertical" installation is upflow for GHJ and GUJ models, and downftow for
GCJ models.
GHJ AND GUJ SERIES, AND HORIZONTALLY INSTALLED GCJ:
May be installed on wood flooring, but shall not be installed
directly on carpeting, tile, or other combustible material other
than wood flooring.
GCJ SERIES INSTALLED AS A DOWNFLOW: May be installed on
combustible flooring provided a special combustible floor base
Is used. Refer to the unit rating plate for the combustible floor
base part number.
A WARNING
Combustible material must not be placed on or against the
furnace jacket or within 6" of the vent pipe. The area
around the furnace must be kept clear and free of all com-
bustible materials including gasoline and other flammable
vapors and liquids The homeowner should be cautioned
that the furnace area must not be used as a broom closet
or for any other storage purposes
COMBUSTION & VENTILATION AIR
Adequate provisions for combustion air, ventilation of furnace,
and dilution of flue gases must be made. See "Air for
Combustion and Ventilation" sections of the National Fuel Gas
Code, ANSI Z223.1 (latest edition) or CAN /CGA -149 Canadian
Installation Codes (latest edition) or applicable provisions of the
local building codes.
When a furnace is installed in an unconfined space in a building,
it can be assumed that infiltration will be sufficient to supply the
required air.
UNCONFINED SPACE
An unconfined space is defined as "a space whose volume is
more than 50 cubic feet per 1,000 BTU per hour of the com-
bined input rating of all appliances Installed in that space."
If the furnace is installed in a ventilated attic or crawl space It is
assumed that infiltration is sufficient to supply the required air.
However, In a building of unusually tight construction, addition-
al outdoor air should be provided.
CONFINED SPACE
A confined space Is defined as "a space whose volume is Tess
than 50 cubic feet per 1,000 BTU per hour of the combined
input rating of all appliances installed in that space."
A WARNING
Combustion air openings in the front of the furn,um mist
be kept free of ohslructinns Any obstruction in,ry r.,ruse
improper hurner operation and may result in ,r liar b,v,rnl
or carbon monoxide injury
A CAUTION
Do not store combustible materials near the furnace or
warm air ducts The material may ignite by spontaneous
combustion creating a fire hazard.
INSIDE AIR
If the furnace is installed in a confined space and combustion air
is taken from a heated space, the supply air and ventilating air
must be through two (2) permanent openings of equal area. One
opening shall be within 12 inches of the top of the ceiling and
one opening within 12 inches of the floor. Each opening must
have a minimum free area of 1 square inch per 1,000 BTU per
hour of total input rating of all gas -fired equipment in the con-
fined space. Each opening must be at least 100 square inches.
(See Figure 2)
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM INSIDE
CHIMNEY
OR GAS
VENT
FURNACE
-tl
WATER
HEATER
1
z
OPENINGS
(To Adjacent
Room)
NOTE - Each opening shall have a free area oI at least one -square Inch per
11)00 STU per hour o1 the total Input rating of all equipment In the
enclosers, but not lass than 100 square Inches.
FIGURE 2
OUTSIDE AIR
If air from outside is brought in for combustion, the confined
space shall be provided with two (2) permanent openings. One
opening shall be 12 inches off the ceiling and one within 12,1n-
ches of the floor. The openings shall open directly or by ducts
with the outdoors or spaces (crawl or attic) that freely open to
the outdoors or indirectly through vertical ducts. Each opening
shall have a minimum free area of 1 square inch per 4,000 BTU
per hour of total Input rating of all equipment in the enclosure
(see Figures 3 and 4). When opening to the outdoors through
horizontal ducts, each opening shall have a minimum free area
of 1 square inch per 2,000 BTU per hour of total input rating of
all equipment in the enclosure. (See Figure 5)
CHIMNEY
OVEN
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
(Inlet from Crawl Space and
Outlet Air to Ventilated d
Attic
VENTILATION
LOUVERS
(For unheated
crawl space)
I
WATER
HEATER
11 INLET
AIR
j 03M
NOTE - The Inlet and outlet air openings shall each have a free area of
at lead one square Inch per 4,000 BTU per hour of the total Input
rating of all equipment in the enclosure.
FIGURE 3
CHIMNEY
OR OAS
VENT •,
EQUIPMENT 111 CONFINED SPACE
ALL AIR FROM OUTSIDE
(All Air Through Ventilated Mk)
VENTILATION LOUVERS
(Each end of auk)
FURNACE
-' tr
above
WATER
HEATER
NOTE - The Inlet and outlet air openings shall each have a free area of
at least one square Inch per 4,000 BTU per hour of the total Input
rating of all equipment In the enclosure.
FIGURE 4
CHIMNEY
OR GAS
VENT
EQUIPMENT IN CONFINED SPACE
ALL AIR FROM OUTSIDE
WATER
HEATER
FURNACE
L_UTLET NB_
Al
NOTE • Each air duct opening shall have a free area of al least one
square Inch per 2,000 BTU per hour of the total input rating o1 all
equipment In the enclosure. lithe equipment room Is located eplaat
an outside wall and the air openings communicate dIrectIy with the
outdoors, each opening shall have a free area of at last one guar
Inch per 4,000 BTU per hour of the total Input rating of all other equip-
ment In the enclosure.
FIGURE 5
PART NO.
42490K097
-DATE
CONTAMINATED COMBUSTION AIR
11 -14 -97
The recommended source of combustion air Is outdoor air.
However, the use of indoor air in most applications is acceptable
if these guidelines are followed:
1. If the furnace is installed in a confined space, the neces
sary combustion air must come from the outdoors by way of
attic, crawl space, air duct, or direct opening.
2. If indoor combustion air is used, there must be no exposure
to the substances listed in Item 5.
3. All provisions for indoor combustion air must meet the re-
quirements for combustion air indicated.in the National Fuel
Gas Code, ANSI Z223.1 (latest edition), and /or any ap-
plicable local codes. IN CANADA: See CAN /CGA B149.1 & .2
"Installation Codes ".
4. The following types of installation will require OUTDOOR AiR
for combustion, due to chemical exposures:
Commercial buildings
Buildings with indoor pools
Furnaces installed in laundry rooms
Furnaces installed near chemical storage areas
5. Exposure to the following substances in the combustion air
supply will also require OUTDOOR AIR for combustion:
Permanent wave solutions
Chlorinated waxes and cleaners
Chlorine based swimming pool chemicals
Water softening chemicals
De -Icing salts or chemicals
Carbon tetrachloride
Halogen -type refrigerants
Cleaning solvents (such as perchloroethylene)
Printing inks, paint removers, varnishes, etc.
Hydrochloric acid
Cements and glues
Anti - static fabric softeners for clothes dryers
Masonry acid washing materials
Chlorinated laundry products
VENTING
GENERAL INFORMATION
This furnace has a fan assisted combustion system designed for
vertical venting into a suitable chimney or listed gas vent, and is
classified as a Category I furnace as shipped from the factory.
If this furnace is used to replace an existing furnace, it is possi-
ble that the existing venting system is NOT suitable for venting
this furnace. Furthermore, the existing venting system may have
to be modified to properly vent any other gas appliance (e.g. a
water heater) that remains connected to it. Carefully read the
"Sidewall Venting ", "Vertical Venting ", and "Existing Vent
SUPERCEDES
42490E097
PAGE 5 OF 18
Systems" sections that follow to determine proper venting prac-
tices for your installation.
Installation shall be in accordance with Part 7, "Venting of
Equipment" of the National Fuel Gas Code, ANSI Z223.1 (latest
edition) in USA or current standards of CAN/CGA-B149. 1 & .2
in Canada, local building codes, and these instructions.
SIDEWALL VENTING:
This furnace can be sidewall (horizontally) vented with a listed
sidewall venter, such as Field Controls Model SWG -4HD with
CK -43 Control Kit, or Tjernlund Model GPAK -JT. Category I ven-
ting classification is maintained when vented in this manner.
The furnace, power venter, and control kit (where applicable)
must be installed in accordance with their installation instruc-
tions and all applicable codes. For the two venters shown above,
the following limitations also apply:
Vent pipe diameter: 4 inches
Minimum vent pipe length: 4 feet
Maximum vent pipe length: 25 feet*
Maximum number of 90- degree elbows: 4
* When fewer than four elbows are used, maximum vent pipe
length can be increased by five feet per unused elbow.
NOTE: FOR CANADIAN INSTALLATIONS, ONLY THE FIELD CON-
TROLS VENTER AND CONTROL KIT SHOWN ABOVE ARE
AUTHORIZED BY CGA FOR USE WITH THIS FURNACE.
VERTICAL VENTING
Category I furnaces must be vented vertically or nearly vertical-
ly. Common venting and multistory venting are permitted when
done in accordance with applicable local and national codes.
The venting system should be designed in accordance with the
"FAN" columns in the venting tables in the latest edition of the
National Fuel Gas Code (NFGC), ANSI Z223.1 and CAN /CGA-
B149.1 &.2.
1. Consult your local building codes for installation re-
quirements.
NOTE: FOR 125,000 AND 150,000 BTUH INPUT MODELS, THE
MINIMUM VENT CONNECTOR DIAMETER IS 5 INCHES.
THE TRANSITION FROM THE 4 INCH DIAMETER FLUE
OUTLET TO 5 INCH DIAMETER PIPE MUST BE MADE AT
THE FLUE OUTLET.
PART NO. 42490K097 ATE 11 -14 -97 SUPERCEDES ; 42490E097 PAGE 6 OF 18
2. The vent connector should be as short as possible with the
least number of elbows and angles to do the job.
3. It is recommended a minimum of 26 gauge galvanized flue
pipe be used. Use of single -wall vent pipe for the vent con-
nector is permissible only in conditioned space. Use double -
wall Type 8 vent pipe through unconditioned space such
as attics and crawl spaces. The vent material used should
be in accordance with the NFGC and local codes. In CANA-
DA: See CAN /CGA B149.1 & .2 installation Codes.
4. The vent connector must have an upward slope toward the
chimney on all horizontal runs of at least 1/4 inch for each
12 Inches of horizontal run and should be supported by a
sheet metal strap.
The vent pipe connection must be secured to the induced draft
blower outlet. A single screw is sufficient. On GCJ models a hole
in the door hook will allow access to the blower outlet without
removing the door hook.
VENT THROUGH ROOF
LESS
THAN
10 FT
(2540 m. m)
2 FT.
3 FT. (81MINm)
(914 mm
RIDGE
FIGURE 6
5. A factory built chimney must extend 3 feet above the high-
est point where it passes through a roof of a building and at
least 2 feet higher than any portion of a building within a hor-
izontal distance of 10 feet. (See Figure 6)
6. All vents passing through floors, ceilings, and walls must be
fire - stopped according to the requirements of the National
Fuel Gas Code. (See Figure 7)
7. The furnace shall be connected to a factory built chimney or
vent complying with a recognized standard, or a masonry or
concrete chimney lined with a lining material acceptable to
the authority having Jurisdiction. Using an unlined chimney
or a single wall metal vent is prohibited In all cases. A
Tined chimney may be used if a drafthood equipped appli-
ance (e.g. a water heater) is connected to the same flue.
(See Figures 8 & 9)
VENT THROUGH CEILING
26 GAUGE
GALVANIZED
F1RESTOP
ON TOP OF
FRAMED,
✓-, GAS VENT
VENT THROUGH FLOOR
GAS VENT
VENT THROUGH WALL
PIPE COLLAR
(Flrestop)
FLOOR
THIMBLE
FLUE PIPE
COMBUSTIBLE WALL
FIGURE 7
CLEANOUT
LINER
] CLEANOUT
-" MASONRY
— CHIMNEY
FIGURE 8
PART NO. 42490K097 JATE
11 -14 -97
SUPERCEDE`"' 42490E097 PAGE 7 OF 18
FIGURE 9
FACTORY
— BUILT
CHIMNEY
+�-- CLEANOUT
8. Extend the vent connector into the chimney so that it is
flush with the inside of the flue liner. Seal the joint between
the pipe and liner.
9. Masonry chimneys serving fireplaces cannot be used for
venting purposes unless the fireplace opening is per-
manently sealed.
10. A vent connector serving this appliance must not be con-
. nected into any portion of mechanical draft systems oper-
ating under positive pressure.
11. The vent pipe must not be connected to a chimney flue
serving a solid flue appliance.
12. A manual damper, barometric draft regulator, or flue restric-
tor must not be installed between the furnace and the chim-
ney.
13. Where local experience indicates that condensate may be a
problem, the vent shall be constructed to prevent
condensation from entering the combustion blower.
Provision shall be made to drain off the condensate. (See
Figure 9)
14. All unused chimney openings should be closed.
15. All vent pipe run through unconditioned areas or outside
shall be constructed of factory built chimney sections. (See
Figure 9)
16. Multistory venting is allowed as permitted by the NFGC or
local codes.
17. Install all vents in accordance with the vent manufacturer's
instructions. For unlisted material, install in accordance
with the NFGC.
18. Vent terminals must be installed in accordance with the
vent terminals listing or in accordance with the NFGC or
local codes. IN CANADA: See CAN /CPA B149.1 & .2
Installation Codes.
EXISTING VENT SYSTEMS
When an existing fumace is removed from a venting system serv-
ing other appliances, the venting system is likely to be too large
to properly vent the remaining attached appliances. An improperly
sized venting system can result in spillage of flue products into
the living space, the formation of condensate, leakage, etc.
The following steps shall be followed with each appliance con-
nected to the venting system placed in operation, while any
other appliances connected to the venting system are not in
operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal
pitch, as required in the National Fuel Gas Code, ANSI
Z223.1 or the CAN /CGA B149 Installation Codes and these
instructions. Determine that there is no blockage or restric-
tions, leakage, corrosion or other deficiencies which could
cause an unsafe condition.
3. In so far as is practical, close all building doors and win-
dows and all doors between the space in which the ap-
pliance(s) connected to the venting system is located and
other spaces of the building. Turn on clothes dryers and
any appliance not connected to the venting system. Turn on
any exhaust fans (such as range hoods and bathroom
exhausts) so they operate at maximum speed. Do not oper-
ate a summer exhaust fan. Close fireplace dampers.
4. Follow the lighting instructions. Place the appliance being
inspected in operation. Adjust the thermostat so the appli-
ance shall operate continuously.
5. Test for draft hood equipped appliance spillage at the draft
hood relief opening after 5 minutes of main burner opera-
tion. Use the flame of a match or candle.
PART NO.
42490K097
ATE
11 -14 -97
SUPERCEDES 1.2490E097 PAGE 8 OF 18
6. After it has been determined that each appliance connected
to the venting system properly vents when tested as out-
lined on previous page, return doors, windows, exhaust
fans, fireplace dampers, and any other gas burning appli-
ance to their previous conditions of use.
7. If improper venting is observed during any of the above
tests, the venting system must be corrected.
See National Gas Code, ANSI Z223.1 (latest edition) to correct
improper operation of common venting system (IN CANADA See
CAN /CGA B149.1 & .2 Installation Codes).
CIRCULATING AIR SUPPLY
When the furnace is installed so that supply ducts carry air cir-
culated by the furnace to areas outside the space containing the
furnace, the return air shall be handled by a duct or ducts sealed
to the furnace casing and terminated outside the space contain-
ing the furnace. If there Is no complete return air duct system,
the return air connection must be sealed to the furnace casing
and run full size to a location outside the utility room or space
housing the furnace to prevent a negative pressure on the ven-
ting system.
If the furnace is used in conjunction with a cooling unit, the fur-
nace must be installed in parallel with, or on the upstream side
of, the evaporator coil to avoid condensation of the heating ele-
ment. In a parallel installation, dampers or other means must be
provided to prevent chilled air from entering the furnace. If the
air control is manually operated, an interlock must be provided
to prevent operation of either unit unless the dampers are in full
heat or full cool position.
If a cooling coil is not Installed with the furnace, then a remov-
able access panel should be provided in the supply plenum for
purposes of inspecting the heat exchanger. The opening is to be
accessible when the furnace is installed, and is to be sized for
viewing the heat exchanger for possible cracks that might devel-
op during operation of the furnace. The covered opening shall be
Teak- tight,
UPFLOW INSTALLATIONS: GUJ and GHJ series can be Installed
as upflow with either a side or bottom air return. If side air return
is desired on GHJ furnaces, kit No. AFILT524 can be used.
Bottom filter kit No. AFILT529 can be used for either GHJ or GUJ
models.
►WARNING
When side return is desired on GHJ series. the bottom
return must be sealed with a piece of sheet metal large
enough to cover the entire opening. Failure to connect a
return air duct to the bottom or enclosing the bottom when
stile return is desired may result in combustion products
being drawn into the circulating air stream
For side return installation, a full size return air opening must be
cut in the side panel. A starter hole and corner embossments
are provided in each side (see Figure 11).
To provide sufficient filter area for installations requiring more
than 1600 CFM nominal air delivery, return air will have to be
brought through both sides of the furnace, through one side and
the bottom, or an optional filter rack may be used (see "Filters"
section next page).
HORIZONTAL INSTALLATIONS: Both GCJ and GHJ Series fur-
naces can be installed for airflow right to left or left to right.
These furnaces are to be installed so that the burner and blow-
er access panels are in a vertical plane; they are NOT to be
installed such that these panels are in a horizontal plane. See
Figure 1.
DOWNFLOW INSTALLATIONS: GCJ Series furnaces may be in-
stalled directly on the supply plenum or coil cabinet if the fur-
nace is installed on a non - combustible floor.
For installations on combustible flooring, a special base must be
ordered and used (refer to the furnace rating plate for the ap-
propriate base model number.) Refer to Figure 10 and follow the
instructions below:
Cut a hole in the floor, sized to provide one Inch clearance
between all four sides of the duct and the edge of the floor-
ing (refer to Figure 10.) The four angles on the base assem-
bly should recess into the floor joistings and the base
should rest on all four outside flanges. Construct duct con-
nections with 1 - 1 -3/4 inch right angle flanges and long
enough to extend below the floor joists. Drop the duct con-
nections through the top of the base assembly with the
right angle flanges In good contact with the glass tape on
top of the base assembly. Carefully position the furnace
over the right angle duct flanges. See Figure 10. A return
air duct system is recommended. If the unit is installed in
a confined space or closet, a return connection must be
run, full size, to a location outside the closet. The air duct
in the closet must be tight to prevent any entrance of air
from the closet into the circulating air.
Base Assembly Iv—Furnace
Woven Glass Tape
Combustible Flooring
FIGURE 10
„,--Duct Connection
PART NO. 42490K097 DATE
11 -14 -97
SUPERCEDE,
42490E097
PAGE9OF18
FILTERS
GUJ SERIES: A filter rack and a washable filter are supplied with
the furnace (models designed for more than 1600 CFM nominal
air delivery include two of each). The fitter rack is to be installed
between the return air duct and the side of the furnace. Refer to
Figure 11 and the instructions below:
1. Using the starter hole and corner embossments as a guide,
mark and cut a full size opening in the side panel(s).
2. Using the filter rack as a template, mark and drill four 7/64
diameter screw holes in the side panel(s).
3. With the filter access opening toward the front of the fur-
nace, use sheet metal screws to fasten the rack(s) to the side
panel(s).
4. Install the filter(s) in the rack(s), mesh side of filter towards
furnace.
NOTE: MODEL AFILTHA7 EXTERNAL FILTER FRAME AC-
CESSORY IS AVAILABLE FOR SINGLE SIDE RETURN
AIR CONNECTION IN INSTALLATIONS REQUIRING
MORE THAN 1600 CFM NOMINAL AIR DELIVERY.
STARTER HOLE
FILTER RACK MOUNTING HOLES
(DRILL 4 PLACES)
SCREWS
•
FRONT OF
CABINET
FILTER RACK
CORNER EMBOSSMENTS FIGURE 11
BASE
SIDE
PANEL
R/A DUCT
FILTER RACK
FILTER -
FILTER - SLIDES IN FROM
FRONT OF UNIT
Bottom plum Sidi nfum
•
GCJ SERIES: Filters are not supplied with these furnaces since
filters are commonly located behind a return grille for ease of
servicing. See Table 2 for minimum filter requirements.
GHJ SERIES: These furnaces include two filter clips that can be
installed onto the base/bottom on the furnace for the use of an
internal filter. See Table 2 for minimum filter requirements.
TABLE 2. MINIMUM FILTER REQUIREMENTS
AIRFLOW
DESCRIPTOR
DISPOSABLE FILTERS
PERMANENT FILTERS
MIN AREA
TYP SIZE
QTY
MIN AREA
TYP SIZE
QTY
9,10
480
20 x 25
1
240
16 x 20
1
12
576
16 x 20
2
288
16 x 20
1
14,16
672
20 x 20
2
336
20 x 20
1
20
960
20 x 25
2
480
20 x 25
1
NOTES:
1. The Airflow Descriptor is the two digits following the "D" in
the model number; e.g. "20" is the Airflow Descriptor for
Model GHJ 125D20.
2. Areas are in square inches; sizes are in inches.
3. Areas and dimensions shown for permanent filters are based
on filters rated at 600 feet per minute face velocity.
4. Typical filter sizes are shown; however, any combination of
filters whose area equals or exceeds the minimum area
shown is satisfactory.
If accessory filter kits are needed use the following kits:
1- AFILT529 for bottom return or horizontal installation on GHJ
models.
2- AFILT525 for counterflow installation on GCJ models.
GAS SUPPLY AND PIPING
Refer to the furnace rating plate to make sure the furnace is
equipped to burn the gas supplied (natural or propane). Any
conversion of a natural gas unit to propane gas must be done
by qualified personnel using a conversion kit available from the
manufacturer, following the instructions in the conversion kit.
NOTE: WHEN CONVERTING A LOW NOx UNIT (DESIGNATED
BY AN "L" IN THE MODEL NUMBER, E.G. GHJ050D1OL) TO
PROPANE, THE NOx INSERTS MUST BE REMOVED. AFTER
REMOVING THE BURNERS, REMOVE THE SCREW HOLDING
EACH INSERT, AND PULL THE INSERT FROM THE COMBUS-
TION CHAMBER (REFER TO FIGURE 12). THE SCREWS MUST
BE RE- INSTALLED IN THE VEST PANEL AFTER THE INSERTS
ARE REMOVED.
Gas supply piping should be installed in accordance with local
codes and the regulations of the utility. Piping must be of ade-
quate size to prevent undue pressure drop. Consult the local
utility or gas supplier for complete details on special re-
quirements for sizing gas piping.
Pipe connections must be tight, and a non - hardening pipe com-
pound resistant to liquified petroleum gases should be used.
PART NO.
42490K097
tTE
11 -14 -97
SUPERCEDES (42490E097 PAGE 10 OF .18
Connect the gas pipe to the furnace controls providing a ground
Joint union as close to the controls as is possible to facilitate
removal of the controls and manifold. Provide a drip leg on the
outside of the furnace. A manual shut -off valve shall be installed
in the gas line, outside the unit, five (5) feet above the floor, or
in accordance with any local codes. Immediately upstream of
the shut -off valve a test gauge connection must be installed with
a 1/8 inch NPT plugging tap. (Refer to Figure 12)
The furnace must be isolated from the gas - supply piping sys-
tem by closing the individual manual shut -off valve during any
pressure testing of the gas- supply piping system at test pres-
sure equal to or less than 1/2 PSIG or 14" W.C. If the piping sys-
tem is to be tested at pressures in excess of 1/2 PSIG, the fur-
nace and its individual shut -off valve must be disconnected
from the gas - supply piping system.
A WARNING
The gas valve supplied with this furnace is rated at 1/2
PSIG maxrrnum. Any higher pressure may rupture the
pressure regulator diaphragm and may cause over - tiring
of the burners and improper burner operation. The over-
firing may result in creation of carbon monoxide which
may result in asphyxiation.
After gas piping is complete, carefully check all piping connec-
tions (factory and field) for gas leaks. Use a leak detecting solu-
tion or other preferred means.
MANUAL
OAS VALVE
DRIP LEfi.,
OAS VALVE
A CAUTION
Smile snaps used lur Ieak aro r.nrnr,i r In r,r r
tam metals Carefully rinse pipuul Ihnruurlhly ,rtlrr I .ik
deler,trun has 1)00o r.ontpleled
A WARNING
Never use an open flame lo ',heck for gas Ieaks If Mere n,
a gas leak explosion or injury can result
ELECTRICAL WIRING
The furnace must be grounded and wired in accordance with the
National Electric Code ANSI /NFPA No. 70 (latest edition), or with
local codes, where they prevail. In Canada: Canadian Electrical
Code, Part 1 CSA 22.1 (latest edition).
A WARNING
Disconnect electrical power at the fuse box or service
panel before making electrical connections
Connect a ground to the furnace before making line voltage con-
nections. Refer to the furnace rating plate for electrical charac-
teristics to be used in sizing field supply wiring and overcurrent
protection.
The line voltage power supply to the furnace should be a separate
circuit with a properly sized fuse or circuit breaker. Make electri-
cal connections as indicated on the furnace wiring diagram.
MANUAL
OAS VALVt�
NOX INSERT
(IF USED)
UNION
UPFLOW & DOWNFLOW
INSTALLATION
MANIFOLD
BURNER
DRIP LEON
FIGURE 12
NOXINSERT
(IF USED)
NION
BURN
MANIFOL
VALVE
HORIZONTAL INSTALLATION
[ PART NO.
42490K097 )ATE
11 -14 -97
The line voltage supply should be routed through a readily
accessible disconnect located within sight of the furnace. A
junction box on the furnace side panel is provided for line volt-
age connections. Refer to the wiring diagram(s) included with
these instructions for proper connections.
NOTE: PROPER POLARITY OF THE SUPPLY CONNECTIONS
( "HOT" AND "NEUTRAL ") MUST BE OBSERVED TO ENSURE
THAT SAFETY CONTROLS PROVIDE THE PROTECTION
INTENDED.
THERMOSTAT INSTALLATION
Install a room thermostat according to the instructions fur-
nished with it. Select a location on an inside wall and not sub-
ject to drafts, direct sunshine, or other heat sources. The initial
heat anticipator setting should be equal to the total current draw
of the control circuit.
Low voltage thermostat connections are to be made to the
blower control board as indicated on the wiring diagrams.
CONTINUOUS LOW SPEED BLOWER
If continuous blower operation on low speed is desired, connect
the low speed motor tap to the "CONT" terminal on the blower
control board (refer to furnace wiring diagram). The blower will
operate on low speed whenever main power is connected to the
furnace, except when it operates on heating or cooling speed
during thermostat call for heat or cooling. This constant air ter-
minal is intended for low speed only. If a motor was wired for a
higher speed, the increased amp draw could cause the board
control to fail and void the warranty.
ACCESSORY CONNECTIONS
HUMIDIFIER
Terminals are provided on the blower control board for connec-
tion of a 115 volt humidifier. The "HUM" terminal is energized
whenever the thermostat is calling for heat. Refer to the furnace
wiring diagram for specific connection information.
ELECTRONIC AIR CLEANER
Terminals are provided on the blower control board for connec-
tion of a 115 volt electronic air cleaner. The "EAC" terminal is
energized whenever the thermostat is calling for heat or cooling.
Refer to the furnace wiring diagram for specific connection •
information.
If electronic air cleaning is desired with a continuous low speed
blower, the hot side of the electronic air cleaner will have to be
wired to the 120 volt supply side of the blower control board.
When continuous low speed is disconnected, the electronic air
cleaner will have to be disconnected from the 120 volts supply
side and placed on the EAC terminal. (See Figures 15 and 16),
SUPERCEDESI 42490E097
TWINNING
PAGE 11 OF 18
The blower control board is designed to permit "twinning" of
furnaces (two furnaces connected to a common supply and
return air system, and controlled by one thermostat). An acces-
sory kit, Part No. ATWIN526, must be ordered from the manu-
facturer. Specific wiring and operating instructions are included
with the kit.
START -UP PROCEDURE
LIGHTING INSTRUCTIONS
For Your Safety Read Before Lighting
A WARNING
If you do riot follow these instructions exactly. a lire or
explosion niay result causing property damage. personal
injury or loss of life
This appliance is equipped with an ignition device which auto-
matically lights the pilot. Do not try to light the pilot by hand.
BEFORE OPERATING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to Tight any appliance.
• Do not touch any electric switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions,
• If you cannot reach your gas supplier, call the fire depart-
ment.
Use only your hand to move the gas control switch. Never use
tools. If the switch will not move by hand, don't try to repair it.
Cali a qualified service technician. Force or attempted repair
may result in a fire or explosion.
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to Inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
IMPORTANT: Refer to the Lighting Instruction label on the fur-
nace for Instructions on operating the specific controls used
on your unit.
TO START FURNACE:
1. CAUTION: BE SURE THAT THE MANUAL GAS CONTROL HAS
BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES.
DO NOT ATTEMPT TO MANUALLY LIGHT THE BURNER.
2. Set the room thermostat to the lowest setting.
PART NO. 42490K097 DATE 11 -14 -97 SUPERCEDES( 42490E097 PAGE 12 OF 18
3. Move the gas control switch to the 'On' position.
4. Replace the control access door.
5. Turn on the electrical power.
6. Set the room thermostat to a point above room temperature
to light the main burners. After the burners are lighted, set
the room thermostat to desired temperature.
TO SHUT DOWN FURNACE
1. Set the room thermostat to the lowest setting.
2. Shut off the gas to the main burners and pilot by moving the
switch to the "OW position on the gas control.
A WARNING
Should overheating occur or the gas supply tail to shut off,
shut off the manual gas valve to the appliance before shut -
ling off the electrical supply.
SEQUENCE OF OPERATION
HEATING
A call for heat from the thermostat closes R to W on the blow-
er control board, and the combustion blower is energized. The
pressure switch senses normal combustion air flow, and clos-
es. Power.is then applied to the ignition control, which ener-
gizes the pilot gas solenoid in the gas valve and the pilot ignit-
er. Pilot ignition occurs, Is sensed by the flame sensor, and the
main gas valve is energized (pilot igniter is de- energized). Main
burner ignition occurs.
Energization of the main valve starts the "blower on" timing for
the circulating blower. Approximately 30 seconds later (not ad-
justable), the heating speed of the blower is energized.
When the call for heat is satisfied, R to W is opened, and the
burners and combustion blower are de- energized. This starts
the "blower off" timing for the circulating blower. After the
selected (adjustable) time period elapses, the blower is de -ener-
gized.
In the event the limit control senses an abnormally high tem-
perature and opens, the ignition control is de- energized and the
combustion blower and circulating blower heating speed con-
tinue to be energized.
COOLING
A call for cooling from the thermostat closes R to G and Y on
the blower control board and after a short delay energizes cool-
ing speed on the circulating blower. When the call for cooling is
satisfied the blower is de- energized.
CONTROLS
Following is a description of the operation of some of the con-
trols used in this furnace. All models use one of each control,
except as noted.
PRESSURE SWITCH
The pressure switch is a normally open switch that monitors
combustion air flow. Inadequate air flow resulting from exces-
sive venting system restriction or a failed combustion blower
will cause this switch to remain open.
ROLLOUT SWITCH
The rollout switch is a normally closed switch that opens when
abnormal temperatures exist in the burner area. This can be
caused by a restricted heat exchanger causing main burner
flame to "roll out" into the vestibule area.
This switch must be manually reset by pushing the button on
top to restore furnace operation.
GCJ and GHJ models incorporate 2 rollout switches.
LIMIT CONTROL
This is a normally closed control that opens if abnormally high
circulating air temperatures occur. It is an automatic reset control.
AUXILIARY LIMIT CONTROL
This is a normally closed control that opens under abnormal
"reverse air flow" conditions that could occur in a downflow or
horizontal installation if the circulating blower fails. It is an auto-
matic reset control.
GUJ models do not include an auxiliary limit control.
INTERLOCK (BLOWER DOOR) SWITCH
When the blower door is removed, the Interlock switch breaks
the power supply to the burner controls and blower motor. The
switch operation must be checked.
BLOWER CONTROL BOARD
This controls operation of the circulating air blower, the
combustion blower, and any accessories connected to it. It is
factory set to provide a 120 second "blower off" delay on heat-
ing. This delay is adjustable (refer to Figure 13).
To change motor speed, refer to Figure 13 and use the follow-
ing procedure.
1. Turn off electrical power to the unit.
1 PART NO.
42490K097 DATE
11 -14 -97
2. Refer to the wiring diagram and connect the desired speed
tap for cooling and heating on the blower control board. Re-
maining speed taps must be connected to dummy terminals.
(M1, M2) If you want to use the same speed tap for both
heating and cooling, install a piggyback terminal on the
speed tap using a short jumper. Wire 1 /4" quick connect ter-
minals on both ends to jumper the HEAT and COOL speed on
the blower control board.
:WIRE t i�
NEUTRAL TERMINALS
HEATING SPEED
COOUMG SPEED
UNUSED MOTOR LEADS
COMIUSTION SLOWER
ELECTRONIC AIR CLEANER
HUMIDIFIER
120 Y POWER IN
NEUTRAL TERMINALS
CONTINUOUS SLOWER
TWINNING TERMINAL
r�
L ■1
IO S C 120 SEC 50 SEC
SLOWER DELAY OFF SWITCH SETTINGS
HONEYWELL
EC
CFI
SO SEC SO SEC 120 SEC 100 SEC
BLOWER DELAY OFF JUMPER SETTINGS
HEATCRAFT
THERMOSTAT CONNECTIONS
FIGURE 13
CHECKING AND ADJUSTING GAS INPUT RATE
The minimum permissible gas supply pressure for the purpose
of input adjustment is 5 inches W.C. for natural gas, 11 inches
W.C. for propane gas.
Gas input must never exceed the value shown on the furnace
rating plate. The furnace is equipped for rated input at a mani-
fold pressure of 3.5 inches W.C. for natural gas, 10.0 inches
W.C. for propane gas.
The manifold pressure can be measured by removing the plug
in the downstream side of the gas valve and connecting a water
manometer or gauge.
Only small variations in gas input may be made by adjusting the
regulator. In no case should the final manifold pressure vary
more than'0.3" W.C. from the above specified pressures.
To adjust the regulator, turn the adjusting screw on the regula-
tor clockwise to increase pressure and input; counterclockwise
to decrease pressure and Input.
Check the furnace rate by observing the gas meter, when avail-
able, making sure all other gas appliances are turned off. The
test hand on the meter should be timed for at least one revolu-
tion. Note the number of seconds for one revolution.
SUPERCEDEF
42490E097 PAGE 13 OF 18
BTU /HR. = Cubic Feet Per Revolution x 3600 x Heating Value
INPUT No. Seconds Per Revolution
The heating value of your gas can be obtained from your local
utility or gas supplier.
HIGH ALTITUDE
In both the USA and Canada this furnace is approved for oper-
ation at altitudes from 0 to 4500 feet above sea level without
any required modifications. Above 4500 feet only the gas man-
ifold pressure needs to be adjusted according to the information
shown in Table 3. To adjust the manifold pressure refer to the
previous section on "Checking and Adjusting the Gas Input
Rate." For installations above 7500 feet consult Technical
Service at 1- 800 - 446 -5872 for assistance.
TABLE 3. MANIFOLD PRESSURE vs ALTITUDE
HIGH ALTITUDE CATEGORY 1 VENTING**
CONSULT LOCAL UTILITY FOR ACTUAL HEATING VALUE
FURNACE INPUT =INPUT FACTOR x NAMEPLATE INPUT
FURNACE OUTPUT =OUTPUT FACTOR x NAMEPLATE INPUT
AROVE 7500 FEET CONSULT TECHNICAL SERVICES AT 1.800.448.5872
TEMPERATURE RISE
Check temperature rise and, if necessary, adjust blower speed
to maintain temperature rise within the range shown on the unit
rating plate.
MAINTENANCE
JA WARNING
Disconnect main electrical power to the unit before
attempting any maintenance
A CAUTION
Label all wires prior to disconnection when servicing con-
trols Wiring errors earl cause improper and dangerous
operation.
Verify proper operation after servicing.
It is recommended that this furnace be inspected by a qualified
service technician at the beginning of each heating season.
FILTERS
It is a good idea to check filters at least every six weeks. If they
are dirty they should be replaced, or cleaned if you have a clean-
able filter.
NATURAL OAS
PROPANE (LP)
HEAEAG
(STUNTS)
MANIFOLD
PRESSURE IN WC
VAALUE'
(OTUAR3)
MANIFOLD
PRESSURE IN WC
INPUT
OUTPUT
SLhlk'li
ALTITUDE FT
E.. -:.Ti
3000
LIEN
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IMIMINER.1011111
ENNEMENN
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1000
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aa2.11
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Wain
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Will
325
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tFi1•IIMIEJELNIIIIIIIE.
7
MINIMII[ah
1
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®
WIEDEN
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I<E. I
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.
000
IEIFINE
IIIIIIIIBTMEi>_
MUM 11•11111EKREN.
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MOO
3.15
1
CONSULT LOCAL UTILITY FOR ACTUAL HEATING VALUE
FURNACE INPUT =INPUT FACTOR x NAMEPLATE INPUT
FURNACE OUTPUT =OUTPUT FACTOR x NAMEPLATE INPUT
AROVE 7500 FEET CONSULT TECHNICAL SERVICES AT 1.800.448.5872
TEMPERATURE RISE
Check temperature rise and, if necessary, adjust blower speed
to maintain temperature rise within the range shown on the unit
rating plate.
MAINTENANCE
JA WARNING
Disconnect main electrical power to the unit before
attempting any maintenance
A CAUTION
Label all wires prior to disconnection when servicing con-
trols Wiring errors earl cause improper and dangerous
operation.
Verify proper operation after servicing.
It is recommended that this furnace be inspected by a qualified
service technician at the beginning of each heating season.
FILTERS
It is a good idea to check filters at least every six weeks. If they
are dirty they should be replaced, or cleaned if you have a clean-
able filter.
PART NO. 42490K097 "., DATE
LUBRICATION
11 -14 -97
The blower motor and induced draft motor are prelubricated by
the manufacturer and do not require further attention. Clean the
motor periodically to prevent the possibility of overheating due
to an accumulation of dust and dirt on the windings or on the
motor exterior. And, as suggested elsewhere in these instruc-
tions, the air filters should be kept clean because dirty filters can
restrict airflow and the motor depends upon sufficient air flow-
ing across and through it to keep from overheating.
MAIN BURNERS
Light burners and allow to operate for a few minutes to estab-
lish normal burning conditions. Check the burner flame by
observation. Flame should be predominantly blue in color,
strong in appearance. Check that all burners are lit, and that the
flame does not impinge on the sides of the heat exchanger.
Distorted flame or yellow tipping of the natural gas main burn-
er flame, or long yellow tips on propane, may be caused by lint
accumulation or dirt inside the burner or burner ports, lint at the
air inlet between the burner and manifold pipe, or obstruction
over the main burner orifice. Use a soft brush or vacuum affect-
ed areas.
PILOT BURNER (See Figure 14)
The pilot flame must surround the end of the flame sensor and
ground strap for proper operation of the pilot safety circuit.
CONTROL GROUP
Transformer •
Blower Control Board
High Limit Control
Auxiliary Limit (if used)
Gas Valve/Ignition Control
Flame Sensor
Pressure Switch
Blower Door Interlock Switch
Combustion Blower Assembly
Flame Roll -out Protector Switch
•
SUPERCEDE.; 42490E097
PAGE 14OF18
If the pilot flame burns yellow it may be due to dirt or lint that
has covered the lower portion of the burner. This can be
removed with a soft brush or by vacuuming.
A CAUTION
Igniter r; Irarlilt' do not hump rl :Inlr ( ;I ,urinil
FLAME
IGNITER. -._
REPAIR PARTS LIST
HEAT EXCHANGER GROUP
Heat Exchanger
Flue Cover Box
Combustion Blower Transition
BLOWER GROUP
Blower Housing Assembly
Blower Wheel
Blower Motor
Blower Motor Mount
Blower Motor Capacitor
BURNER GROUP
Gas Manifold
Main Burner Orifices
Pilot Burner Assembly
(includes flame sensor)
Pilot Orifice
Main Bumers
FIGURE 14
GROUND STRAP
FLAME SENSOR
ACCESSORIES
ALPKT516 Propane Conversion Kit (All)
ATWIN526 Twinning Kit (All)
AFILTHA7 Single Side Retum Filter Frame Kit
(GUJ)
AFILT524 Side Return Filter Kit (GHJ)
AFILT525 Filter Kit (GCJ)
AFILT529 (GUJ, GHJ, GUK) Bottom Return &
Horizontal Installation Filter Kit
A WARNING
Improper installation, adtustment service or maintenance can cause injury or properly d.unage Consult a yualrtied nrtil,iller ,r r
vice agency or the gas supplier for information or assistance
. PART NO. 424901(097 SATE 11 -14 -97 SUPERCEDES( 42490E097
PAGE 15 OF 18
GAS FIRED HEAT /COOL FURNACE - HONEYWELL "SMARTVALVE' IGNITION SYSTEM
1.6
1; ;
1
1
IRING SCHEMATIC
1 1
OVI/Y11
PART NO. 42490K097 -JATE
11 -14 -97
SUPERCEDE 42490E097 PAGE 16 0 18
TROUBLE SHOOTING
BLOWER CONTROL
CENTER
CHECK:
1. !GRIMM MODULE /GAS VALVE
2. PRESSURE SWITCH
S. HIGH LIMIT
4. AUX. UAW
5. ROLLOUT SWITCH
TURN UNIT ON
JUMPER ACROSS
SCREWS R & 0
No_elCHECK:
1. POWER SUPPLY
2. INTERLOCK SWITCH
3.1RANIFORMOI
JUMPER ACROSS
SCREWS R HL W
REMOVE RHE0
JUMPER
CHECK WNMHO
THEN REPLACE
BLOWER
CHECK WIRING
MEN REPLACE
BLOWER BOARD
REPLACE BLOWER
BOARD
REPLACE
COMSUSTION
BLOWER
REMOVE R Hi W JUMPER,
JUMPER ACROSS R i Y
CHECK
WIRING THEN
REPLACE
BLOWER
CHECK WIRING
MEN REPLACE
BLOWER BOARD
.iPART NO.
8
•a
o
1
.$
a
4
42490K097 DATE
11 -14 -97
SUPERCEDE
42490E097 PAGE 17 OF 18
I
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BART NO.
42490K097 DATE
EAC
EAC
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▪ MEMO
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11 -14 -97
SUPERCED
BLOWER CONTROL BOARD
120 V
SUPPLY
0 0 I M0
r M G
-
HUM EAC N N
0 0 c0
J
MINIM MO.M MIMI
88
0000
00
42490E097
BLUE
PAGE 18 OP 1.8
BI ACK
RFD
•II•
•
FIGURE 15
BLOWER CONTROL BOARD
M.M. =maw M■.
120
SUPPLV Y
-00`
0
MI M2
HUM EAC N N
0 0 VO
Name
88
J
00001
00
00
o0
00
BLUE
o MED
°HIGH
° LOW
BI ACK
RFD
•B•
• 1011
FIGURE 16
?esrrni �- Coord. Gopj
PLAN REVIEW /ROUTING SLI
NUMBER: M99 -0039 DATE: 2-24 -99
PROJECT NAME: DREAMCRAFT HOMES LOT 14
Original Plan Submittal Response to Incomplete Letter
Response to Correction Letter # Revision # After Permit Is Issued
DEPARTMENTS:
Building Division
ublic Works
Fire Prevention
Structural
Planning Division
Permit Coordinator III
DETERMINATION OF COMPLETENESS: (Tues, Thurs) DUE DATE: 2 -25 -99
Complete r_g
Comments:
Incomplete
Not Applicable
TUES /THURS ROUTING:
Please Route No further Review Required
Routed by Staff (if routed by staff, make copy to master file and enter into Sierra)
REVIEWERS INITIALS: DATE:
APPROVALS OR CORRECTIONS: (ten days) DUE DATE: 3 -25 -99
Approved ❑ Approved with Conditions Not Approved (attach comments)
REVIEWERS INITIALS: DATE:
CORRECTION DETERMINATION:
Approved ❑ Approved with Conditions
DUE DATE:
Not Approved (attach comments) ❑
REVIEWERS INITIALS: DATE:
\PR.ROUTE.DOC
6/98
Lot 14 BLA No. L96 -0077 (Allentown)
New construction, single family residence
1 Furnace: Armstrong GUJ07514 60,000 BTU
Waterheater: Bradford White 40 gallons
Vents:
1 Kitchen, Kenmore 280 CFM
4 Bathrooms and laundry room, Nutone 370 70 CFM
1 Whole house fan, Nutone OT130 110 CFM
.05 sones
RECEIVED
CITY OF TUKWILA
FEB 2 t 1999'.
PERMIT CENTER
Wcor7
rya -air