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Home My WebLink AboutPermit M99-0068 - GOODYEAR TIRESM99 -0068 12115 E. Marginal Way So. Goodyear Tires City of Tukwila (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100•Tukwila, Washington 98188 MECHANICAL PERMIT Permit No: M99 -0068 Type: B -MECH Category: NRES Address: 12115 EAST MARGINAL WY S Location: Parcel #: 102304 -9073 Contractor License No: HAYESH *101QE Status: ISSUED Issued: 04/08/1999 Expires: 09/17/2000 TENANT GOODYEAR TIRES Phone: 206- 433 -8133 12115 EAST MARGINAL WY S, TUKWILA, WA 98188 OWNER T.W. TRAVERSO TRUST Phone: 206 838 -3474 SCOTT TRAVERSO, 11025- SE 60TH ST, BELLEVUE WA, 98006 CONTACT STEVE HAYES Phone: 206- 244 -4328 13130 44 AV S, TUKWILA, WA 98188 CONTRACTOR HAYES HEATING Phone: 206 244 -4328 13130 44 AV S, TUKWILA WA.98168 ******************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Permit Description: CHANGEOUT A/C /FURNACE /DUCT WORK., UMC Edition: 1997 Valuation: Total Permit Fee: 13,609.00 64.88 * * * * ** * * * * * * * ** ************************* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Permit, Center Authorized Signature Date 1 hereby certify that T have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified .herein or not. The granting of this permit does not presume to give authority to violate or cancel the ov i s i ons of any other state or local laws regulating construction o performance of work. I am authorized to sign for and obtain this bu a�nQ wit. Signature:_ 1 �f / 7 Date: Print Name:_ ___ �_L _____..____ Title: 3 2- 0 0 C u t7" -- This permit shall become null and void if the work is not commenced within 180 days From the date' of issuance, or if the, 'Work is suspended or abandoned for a period of 180 days From the. last inspection. City of Tukwila (206) 431-3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 MECHANICAL PERMIT Permit No: M99 -0068 Type: B -MECH Category: NRES Address: 12115 EAST MARGINAL WY S Location: Parcel #: 102304 -9073 Contractor License No: HAYESH *101QE Status: ISSUED. Issued: 04/08/1999 Expires: 10/05/1999 TENANT GOODYEAR TIRES Phone: 206 - 433 -8133 12115 EAST MARGINAL WY S, TUKWILA, WA 98188 OWNER T.W. TRAVERSO TRUST Phone: 206 838 -3474 SCOTT TRAVERSO, 11025 SE.60TH ST, BELLEVUE WA, 98006 CONTACT STEVE HAYES Phone: 206- 244 -4328 13130 44 AV S, TUKWILA, WA 98188 CONTRACTOR HAYES HEATING 13130 44•AV $, TUKWILA WA 98168 ***• k•*** k**** * *.•kkk * * *•k *k•k* *•k *•k * * * *k**• kph* tic **k•k * **k* k: ***•k *•kk•k** ****•k* *•k *•k Permit Description: CHANGEOUT A/C/FURNACE/DUCT-WORK.: Phone: 206 244 -4328 UMC Edition: :•1997 Valuation: Total Permit Fee :,:. 13,609.00 64.88 *• *•k* * * ** * * * ** * ** * * *•k* *•k k * * *•k* * * * * * *•k * *•k*** * *k* * **•k *•k* * *•k *•k *•k, * * * *•k*** *•k * * ** 1 t-L-g Permit :Center u thorized Signature Date I hereby certify that I have read and examined this permit and knew the same to. be true and correct. All provlsi.ons of law and ordinances governing this work will:be complied with,- whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel: the provisions of any other state or'-local, laws•regulating construction or the performance of.work. I am authorized to sign for and obtain thls building permit. Signature :,Z, , � � - - - - - Date : 4-Ja- c Print Name: -E•,_. _ Title: 14-13-e/ This permit shall become null'and.vo.id if the work -i.s not commenced within 180 days from the date:of.- issuance, or if the work is suspended or abandoned for a period of '.180•.:days fr.om. the. last inspection. CITY O r ..TIJKW1'L.A (4.17; ...._ ....� ara:.:�.t;.::...'•:2:43 "- Y+-'rr .r "�t�,py syrr,3:?�; Address: :12115 FAST MARGINAL.. WY S, ... Permit, No: M99- 0068 Suite: Tenant: GOODYEAR 1'1.RE S Status: ISSUED 1 ype: B-MECH M Applied: 03/29/1999 Parcel #t: 102304-9073 Issued: 04/08/199.9 * * * *. * ** * * * * * * * * * * * * * * ** * * ** *fit, * A************* * ** * * * ** * * * * * ** * * * * * * * * * * * **** Permit Conditions: 1. ;Plumbing permits shall be obtained through the Seattle-King County Department of Public: Health._' ,plumbing will he :'inspected by that agency, ` including :: a11 , gas ; piping '(296-4722). 2.. :Electrical perm i t a, "Shall be obtained through the Washington :State Division of Labor and Industries and a l l e l ectri ca 1 work will be inspected by that agency (248-6630) . 3 . Readily accessible , access to roof;: mounted equipment required. 4. No changes will be "made to the, plans unless approved by i hr Engineer and the Tukwila Building Division. 5. All permits, inspection records, and approved plans shall be. available at the job site prior to the start of any con- struction. These documents are to be maintained and aivail able' "uriti l Final inspection approval ".:;; is granted. G". All crn:struct: ion to: be, done" firi conformance with approved plans ', and requ i r•emeritss of the Uniform Building Code (1997 Edition) as amended Uniform Mcch aridc,41: Code (1997 Edition), Band ;.Wash i r.igton State Energy ' Code (1997 . -'Edition). 7. Validity of Permit:.` The . issuance of ra `permi.t or approval .Of plans; . specifications, and Computations shall not he .: con - strued -to be a permit ' for.,, or an approval of , any v i of ati'ori of ariy of the provisions' rov'i s i orin' of the building -code or of ;any. other ordinance of the jurisdiction. No permit presuming t give ' authority to violate or cancel thie "provisloris- of this'. code shall ,be valid. 8. 'Manufacturers installation i nst:ru`ct•ions 're'quired' ari site for the building inspectors review. CITY OF TU'KWIL.A Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 9818B (206) 431 -3670 Miscellaneous Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mall or facsimile. Project Name/Tenant: tY �17,'Q'(� Y7 i'0,-e- a.,. ,- �' / i�G I ` CI y State /Zip: iii 1?/ Val .. o� nstrgcti� :7 T• •�: , s• e _ . O. _ • PhonPro e U —•�' 5 Site Address: Property ` 1 v Street Address: / / t / 1/' d -( d< ity Late /Zip: - It, 4,. Fax #: Contact Person: R s d / -.Ann a !a —. )--411 1�j' y j.L It Cityt /�jpw. ( Phone: Fax #: 0 Metro 0 Standby Street Addr1 1 /�I S ,� �( �.( �J Contractor: )� // 2-/ -41MM- 4i Phone: Fax #: — ;z44-4'3;z' Street Address: Cit Slate/Zip: Architect: Phone: Street Address: City State /Zip: Fax #: Engineer: Phone: Street Address: City State /Zip: Fax #: MISCELLANEOUS PERMIT REVIEW: AND APPROVAL HQUESTED (TO BE FILLED OUT BYAPP.LICANT) , Description of work to be done: t tit~ 6 - � L_ + ( - ( k e --- q- 0 t(< (G. ,2GG Will there be storage of flammable /combustible hazardous material in the building? ❑ yes fa no Attach list of materials and stora. a location on se•arate 8 1/2 X 11 • a • er indicatin • uantities & Material Safet Data Sheets ■ Above Ground Tanks ■ Antennas /Satellite Dishes ■ Bulkhead /Docks ■ Commercial Reroof ❑ Demolition ❑ Fence ea Mechanical ❑ Manufactured Housing - Replacement only ❑ Parking Lots ❑ Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems ❑ Temporary Facilities ❑ Tree Cutting APPLICANT REQUEST .FORMISCELLANEOUSPUBLICWORKS PERMITS: ❑ Channelizatlon /Striping ❑ Flood Control Zone ❑ Landscape Irrigation ❑ Storm Drainage ❑ Water Meter /Exempt # ❑ Water Meter /Permanent # ❑ Water Meter Temp # ❑ Miscellaneous ❑ Curb cut/Access /Sidewalk ❑ Fire Loop /Hydrant (main to vault) #: Size(s): ❑ Land Altering: 0 Cut cubic yards 0 Fill cubic yards 0 sq. ft.grading /clearing ❑ Sanitary Side Sewer #: ❑ Sewer Main Extension 0 Private 0 Public ❑ Street Use ❑ Water Main Extension 0 Private 0 Public 0 Deduct 0 Water Only Size(s): Size(s): Size(s): Est. quantity: gal Schedule: ❑ Moving Oversized Load/Hauling MONTHLY SERVICE BILLINGS TO:: ' Name: Phone: Address: City /State /Zip: 0 Water 0 Sewer 0 Metro 0 Standby WATER METER DEPOSIT /REFUND BILLING: Name: Phone: Address: City /State /Zip: Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review - Applications for which no permit is Issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. Date application ccop eq MISCPMT.DOC 7/11/96 Dale appl don p es: Appl (Ion ken by: (initials) ALL MISCELLANEOUS RMIT APPLICATIONS MUST BE SU. ' ITTED WITH THE FOLLOWING: ➢ ALL DRAWINGS SHALL BE AT A LEGIBLE SCALE AND NEATLY DRAWN ➢ BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED A ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT A STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER ➢ CIVIL/SiTE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIViL ENGINEER (P.E.) in SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR Above Ground Tanks/Water Tanks - Supported directly upon grade exceeding 5,000 gallons and a ratio of height to diameter or width which exceeds 2:1 PERMIT REVIEW Submit checklist No:. M -9 in Antennas /Satellite Dishes Submit checklist • No: M -1 0 Awnings /Canopies - No.signage Commercial Tenant Improvement Permit 0 Bulkhead /Dock Submit checklist No: M -10 0 Commercial Reroof. Submit checklist ; No: M-6 0 Demolition Submit checklist No M -3, <M -3a Fences - Over 6 feet in Height Submit checklist No: M -9 0 Land Altering /Grading/Preloads Submit checklist No: M -2. 0 Loading Docks Commercial Tenant Improvement Permit. Submit checklist No: H -.17 ;Flt Mechanical (Residential & Commercial) Submit checklist No. M-8, Residential only - H -6, H -16. 0 Miscellaneous Public Works Permits Submit checklist No: H -9 O Manufactured Housing (RED INSIGNIA ONLY) . Submit checklist No: M -5 0 Moving Oversized Load /Hauling Submit checklist No: M -5 0 Parking Lots Submit checklist No: M -4 0 Residential Reroof - Exempt with following exception: If roof structure to be repaired or replaced Residential Building Permit Submit checklist . No: M -6 Retaining Walls -. Over 4 feet in height Submit checklist No: M -1 Temporary Facilities Submit checklist No: M -7 El Temporary Pedestrian Protection/Exit Systems Submit checklist No: M -4 0 Tree Cutting Submit checklist No: M -2 Copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent If the applicant is other than the owner, registered architect /engineer, or contractor licensed .: by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTHORIZED AGENT: Signature: - -- --- Date: 3 /Fax C/ c' Print name: •'- � Phone: / i � Address: (. 5 /..„.3 r) z) City /State /Zip: '7,/4J !, , ,p / p/a .. ,�J , 5, MISCPMT.DOC 7/11/96 ��5 :4 , kA: kA• k•hAk•h *•hh•k:t *k•L * *Ah.t•Ak* * *t** ** ..*:tk.t•*** *A**A,k* kh•k* **•h:+••hkk•k* *Ak•Ak *•hhhk* h• k*• k• kA *•A*A•h *thhk•l•hkA *h•k :4 :h k 4444h*kh:4hJr•h•h:t•n•:t•b4•.t'kh•h 1FAN MIT Number: R9800O45 Amounts CITY OF TUKWILA, `WA: • (MISHIT 64.0S ' 04/00/99 10:26 Payment Method: CHECK Notations' HAYE"a HEATING Init.: TLO Permit I'o M99•••OO6E3 Type B -MI_CH MECHANICAL PERMIT P reel No: 102304-9073 i to Addt•ess, 12415 EAST MARGINAL WY 9 TotEt1 Tees: k,4 ..t:tE This Payment 64.8S Total ALL Nmta s 1;,4 . [313 I11 anew .00 k•A••hA+;•.k** *k.k•k. *k**Ak #*A.AkA •h•hh:k **kh•k•k >I *rotA•hk *k•hkk:t**:kk•k4k•A *hA *A•k•A Accoount Code 000/345.830 000/322.100 D esO 1 pt i on PLAN CNLCI('..•� NO $REa 'MECHANICAL NONRE:3 Amo)tu t • 1•Z49 5 1. . • 0 • 1 UP414614itfelasil,:ch.-ew t..41407,r1 - vi5&40:ucetha INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 Pi-ootor PERMIT NO. (206)431-3 Project: O/-) nd re of' n rc,s Typp,of Inspection: (I Address: 0 / / S F tioy 0 Date called:, /a.m. \ j.-in, Special instructions: 61-->Yte- re c-c-i, LI--,7 f- Date wanted: ile2 VP( Revesler: Phone: .‹& —2c/c/- £(325- Approved per applicable codes. 0 Corrections required prior to approval.' C)MMENTS: i • Inspector: Date: j $47.00 REINSPECTION IiE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: INSPECTION RECORD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING 6300 Southcenter Blvd, #190, Tukwila, WA 98188 • • • r,4 II 4 006 PERMIT NO. (206)431-3670 Projz.....t ; , Addlress: ai 1 5 -6' . 1---(al ' ocAO Date cl*cw tw Special instructieks: ' i .. . , . DateN1:12 Requestqt /... 4—S Phone: ElApproved per applicable codes, Corrections required prior to approval. z-P-/A c4t/ Inspector: S cie-7 11;1C, 013 - Date: 1/- 1:1 $47.00 REINSPECTION REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: SEPARATE PERMIT REQUIRED FOR: ❑ MECHANICAL 7EL.ECTF I CAL C� ��yyy 1 1 }, U Ir1�rt, lt'�.)�f ♦: 1•J L a- n +,•r �www,MM�.�M�MY o, O �w . ...e. > .... -.�... �•.� ..v.. .. -i st :t.:>.'�k�-.^'•,Y;� �,.., '" x,.,. �Nr.. 4'.; �!:.' y' C7^ i�`. �..t' CR' �l' 4iSym: YTl>' .v'�.::Sk ?'�'.;�'+%i'Y:r'+` -:�' O 0 m m N •A mD z* D rm �0 0 zm } JV kaOOO m FILE COPY understand that the Plan Check approvals are silbject to errors and omissions and approval of 1,1,_ins does not authorize the violation of any ~opted code or ordinance. Receipt of con- ti actor's copy of approved plans acknowledged. By Date 44,~ 8r- G G �'�n Q Permit No.vl"I Ov(a v z 2 m m m goo dOOa NMOO HOaO1lb'ld >0 to 08 O 0,4 Z = 2> r 0-1 � r ?70 m Zm r DO a M E o Z vn < mm -I ao wa w ur CITY F TUKWILA MAR 2 9 1999 PERMIT CENTER HAYES HEATING AND AIR 13130 44TH AVE S. SEATTLE, WA 98168 206 244 -HEAT GOODYEAR TIRE OFFICE CENTRAL N AIR CONDITIONING REMODEL 3/99 #1 0 OFFICE O O AC OUTL T OFFICES RETURN Al R GRILL AC OU ET 10" AC OUTLE 10" C.A. R AC OUTL CITY fiat 10" 0 FICE Illigt WAREHC AREA OFFICE BATHROOM BATHROOM C.A. RETURN INSTALLATION SPECIFICATIONS: NEW AMERICAN STANDARD 70060A100A FIVE TON CENTRAL AIR CONDITIONER WITH 12 COOLING OUTLETS IN DROPPED CEILING AND TWO COLD AIR RETURNS IN THE CENTER. INSTALL WITH NEW OUTSIDE VENTILATION MAKE -UP AIR, HONEYWELL F -50 AIR FILTER AND DIGITAL 7 DAY SET- BACK T -STAT WITH AN AM.STD. AUD120R960 +80 GAS FURNACE, OUTDOOR UNI T O FRESH AIR I N NOTE: ALL MAIN ROOM WARM AIR DUCTING REPLACED WITH R -8 / 10" SIZE DUCTING TO EACH CEILING TILE REGISTER RECEIVED CITY MAR 2 9 1999 PERMIT CENTER AIR HANDLER, GAS FURNACE AND Fl LTER EXTERIOR TILT -UF THE EXISTING SYSTE IS A THREE TON CENTRAL AC UNIT MOUNTED IN THE SAME LOCATION. THE NEW SYSTEM WILL USE A TWO STAGE GAS FURNACI FOR HEAT AND WILL REPLACE THE THREE TON AC SYSTEM WITI A FIVE TON SYSTEM HAYES HEATING AND AIR 13130 44TH AVE S. SEATTLE, WA 98168 206 244 -HEAT 50' GOODYEAR TIRE OFFICE CENTRAL AIR CONDITIONING REMODEL 3/99 #,,ri. 50' 1111111111 40' X 18' OFFICES 1111111111 10 X 12' OFFICE OFFICE 50' TII OFFICE 10, X 14' BATHROOMS BATHROOMS SHOWROOM J jiOUTDOOR UNI T V 50' 32' OFFICE 23' X 12' 23' OVERALL SQUARE FOOTAGE OF CONDITIONED SPACE IS 2350 OVERALL CUBIC FEET OF AIR SPACE IS 18,800 CUBIC FEET THE AC DUCT SYSTEM IS DESIGNED FOR 2000 CFM AVERAGE BUILDING OCCUPANCY IS 12 PERSONS 15 CFM X 12 PEOPLE = 180 CFM AN 8" DIAMETER FRESH AIR INTAKE PIPE IS PLANNED THRU THE WALL DIRECTLY INTO THE COLD AIR PLENUM WITH A TIMER CONTROL AND MECHANICAL DAMPER FOR VENTILATION rig "ik 7 l'z'i•-•; t'\<'.) I !_1,) 1.1 j ;��. ,.� DIVI3100 CITY TUKWILA MAR 2 9 1999 PERMIT CENTER 0 A-1, CI iv' , 9 1770-M9--X' PRODUCT DATA American Standard Inc., Tyler, TX 75711-9010 General Data - 7A0060A100A OUTDOOR UNIT 00 POWER CONKS. - V /PH/HZ MIN. BACH. CIR. AMPACITY O BR. CIR. MAX.(AMPS) PROT, RTG. RECMD. (AMPS) NOISE RATING (GELS) 0 COMPRESSOR NO. USED - NO. SPEEDS VOLTS /PH /HZ R,L. AMPS - L A. AMPS BRCH. CIR. SELEC. CUR. AMPS OUTDOOR FAN - TYPE DIA. (IN.) - NO. USED TYPE DRIVE - NO. SPEEDS CFM 4D 0.0 IN. W.G. 0 NO. MOTORS - HP MOTOR SPEED R.P.M. VOLTS /PH /HZ F.L. AMPS OUTDOOR COIL - TYPE ROWS - F.P.I. FACE AREA (SO. FT.) TUBE SIZE (IN.) 7A0060A100A 208/230/01/60 37 80/50 60/50 8.2 DURATION", 1.1 200/230/1/60 27,9 - 141 27.9 PROPELLER 22 -1 DIRECT - 1 3496 1 -1/4 825 200/230/1/60 1.90 SPINE FINTM 1.24 18.06 3/8 REFRIGERANT LBS. - R -22 (0.D. UNIT) 0 FACTORY SUPPLIED LINE SIZE - IN. O.D. GAS 0 LINE SIZE - IN. 0.D. LIO.O FCCV - RESTRICTOR ORIFICE SIZE 8- LBS.,4 OZ, YES 1 1/8 3/8 0.092 DIMENSIONS OUTDOOR UNIT - CRATED (IN.) UNCRATED WEIGHT • ' SHIPPING (LBS.) NET (LBS.) 0 H X W X D 31-1/2 X 36-3/4 X 32 -1/2 SEE OUTLINE DWG. EXPANSION TYPE RATINGS (COOLING) 0 BTUH (TOTAL) 56000 57500 56000 57500 BTUH (SENSIBLE) 36500 39300 36500 39300 INDOOR AIRFLOW (CFM) 1675 2000 1675 2000 SYSTEM POWER (KW) 6.05 6.18 6.05 6.18 SEER (BTU/WATT -HR.) 10.00 10.05 10.00 10.05 M RATED IN ACCORDANCE WITH A.R.I. STANDARD 210/240. (i) RATED IN ACCORDANCE WITH A.R.I. STANDARD 270. SPLIT SYSTEM ® CALCULATED IN ACCORDANCE WITH NATL, ELECTRIC CODE, SUITABLE FOR USE WITH HACR CIRCUIT BREAKERS OR FUSES, O STANDARD AIR - DRY COIL - OUTDOOR ® TIIIS VALUE APPROXIMATE. FOR MORE PRECISE VALUE SEE UNIT NAMEPLATE AND SERVICE INSTRUCTION. O MAX. LINEAR LENGTH 80 FT; MAX. LIFT - SUCTION 60 FT; MAX LIFT - LIQUID 60 FT. MAX. LENGTH OF PRECHARGED TUBING 50 FT. FOR GREATER LENGTH REFER TO REFRIGERANT PIPING MANUAL PUB. NO. 32-3009. 263 240 CONDENSING UNIT WITH COOLING COILS CITY RECEIVED MAR 2 9 1999 PERMIT CENTER CCBC60A4ACC CCBD50A5ACC CUBC60A4ACC •CUBD6OA6ACC TXA046C4 TXA046C4 TXA060C4 FIXED ORIFICE TXV -B FIXED ORIFICE TXV -B CHG TO 92 CHG TO 92 CHG TO 92 53500 33800 1350 5,78 10.00 56000 36500 1675 6,05 10.00 56000 36500 1675 6.05 10,00 EXPANSION TYPE RATINGS (COOLING) 0 BTUH (TOTAL) BTUH (SENSIBLE) INDOOR AIRFLOW (CFM) SYSTEM POWER (KW) SEER (BTU/WATT -HR.) TXA060C6 TXA061C5 TXC046C4 TXV -B TXV -B CHG TO 92 TXC049C4 TXC050C4 TXC060C5 TXC051C5 CHG TO 92 CHG TO 92 TXV -B TXV -B 55500 36000 1575 5.94 10.05 57000 38600 1950 6.37 10.00 53500 33800 1350 5.78 10.00 56000 56000 36500 36500 1675 1675 6.05 6.05 10.00 10.00 CONDENSING UNIT WITH COOLING COILS EXPANSION TYPE TXH054A4 CHG TO 92 55500 36000 1575 5,94 10.05 57000 38600 1950 6.37 10.00 CONDENSING UNIT WITH AIR HANDLERS TWE046C14 -6 TWE060A -B TWE060C16•C,D CHG TO 92 TXV -B TXV -B RATINGS (COOLING) 0 BTUH (TOTAL) BTUH (SENSIBLE) INDOOR AIRFLOW (CFM) SYSTEM POWER (KW) SEER (BTU/WATT -HR.) 59500 39400 1700 6.23 10.40 57000 37200 1800 6.26 10.00 'See page 26 for combinations with Auxiliary Devices. 57000 38700 2000 6.00 10.25 58000 38900 1950 6.41 10.00 DATA SUBJECT TO CHANGE WITHOUT NOTICE 21 SERVICE FACTS Gas Furnace Induced Draft Two Stage Heat Models: • First letter may be "A" or "T" 'UD040R924H "U0080R948H "UD100C960H "UD120R960H "UD060R936H "UD100R936H 'UD100R961H "UD140R960H 'UD080R936H 'UD100R948H "UD120C954H Dwg. No. 21 X340824 P01 Library Product Section Product Model Literature Type Sequence Date File No. Supersedes CITY or TUtfWILA MAR 2 9 1999 PERMIT CENTER IMPORTANT - -- This document contains a wiring diagram and service information. This is customer property . and Is to remain with this unit. Please return to service Information pack upon completion of work. © WARNING DISCONNECT POWER BEFORE SERVICING PRODUCT SPECIFICATIONS r1 MODEL TYPE' RATINGS O 151 Stage Input BTUH 1st Stage Capacity BTUH (ICS) O 2nd Stage Input BTUH 2nd Stage Capacity BTUH (ICS) O Temp. rise (Min.-Max.) °F. BLOWER DRIVE Diameter • Width (In.) No. Used Speeds (No.) CFM vs. In, w.g. S Motor HP R.P.M. Volts / Ph / Hz • COMBUSTION FAN Type Drive - No. Speeds Motor HP • RPM Volts / Ph / Hz FLA FILTER — Furnished? Type Recommended HI Vol. (No.- Size•Thk.) VENT —Size In.) HEAT EXCHANGER Type -Fired -Unfired Gauge (Fired) ORIFICES — Mein Nat. Gas. Oty, — Drill Size L.P. Gas Oty. — Drill Size GAS VALVE PILOT SAFETY DEVICE Type BURNERS — Type Number •UD040R924H Upflow / Horizontal •UD080R936H Upflow / Horizontal •U13080R938H Upflow / Horizontal WD080R948H Upflow / Horizontal 26,000 20,800 40,000 32,000 30.60 DIRECT 10 x 6 1 4 ee Fan Performance Table 1/5 1080 115/1/60 Centrifugal Direct - 2 1/50.3000 115/1/60 1.0 Yes High Velocity 1 • 17x25. 11n. 4 Round 39,000 31,200 60,000 47,000 30.60 DIRECT 10 x 7 1 4 See Fan Performance Table 1/3 1075 115/1/60 Centrifugal Direct - 2 1/50 -3000 115/1/60 1.0 Yes High Velocity 1 • 17x25. 11n. 4 Round 52,000 41,600 80,000 63,000 30.60 DIRECT 10 x 7 1 4 See Fan Performance Table 1/3 1075 115/1/60 Centrifugal Direct - 2 1/50 - 3000 115/1/60 1.0 Yes High Velocity 1 • 17x25 - 11n. 4 Round 52,000 41,600 80,000 64,000 30 - 60 DIRECT 10 x 8 1 4 See Fan Performance Table 1/3 1075 115/1/60 Centrifugal Direct - 2 1/50 •3000 115/1/60 1.0 Yes High Velocity 1 • 17x25 • 1In. 4 Round Alum. Steel Alum, Steel 20 Alum, Steel Alum, Steel 20 20 20 2 -45 2 -56 Redundant • Two Stage 3 -45 3 -56 Redundant • Two Siege 4 -45 4 -56 Redundant • Two Stage 4 -45 4 -56 Redundant • Two Stage Hot Surface Ignition Multipart Inshot 2 Hot Surface Ignition Multiport Inshot 3 Hot Surface Ignition Multipart Inshot 4 Hot Surface Ignition Multiport Inshot 4 POWER CONN. — V / Ph / Hz O Ampacity (In Amps) Max, Breaker Size (Amps) PIPE CONN. SIZE (IN.) DIMENSIONS Crated (In.) WEIGHT Shipping (Lbs.) / Net (Lbs) 115/1/60 6.3 15 1/2 HxWxD 41.3/4 x 16.1/2 x 30-1/2 115/1/60 10.4 15 1/2 HxWxD 41-3/4 x 18.1/2 x 30.1/2 115/1/60 10.4 15 1/2 HxWxD 41.3/4 x 19.1/2 x 30.1/2 115/1/60 9.1 15 1/2 HxWxD 41-3/4 x 19-1/2 x 30-1/2 119/ 110 127/ 118 142 / 132 142 / 132 O Central Furnace heating designs are certified by the American Gas Association Inc. Laboratories. O Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet; Ratings should be reduced at the rate of 4% for each 1000 feet above sea level. O Based on U.S. governrnent standard tests. O The above wiring specifications are In accordance with National Electrical Code; however, installations must comply with local codes. NOTICE: Since the manufacturer has a policy of continuous product Improvement, It reurves the right to change specifications and design without notice, © American Standard Companies Inc. 1995 B -557 -351 P.I. 4/95 Service Facts MODEL TYPE RATINGS U 'UD10OR936H Uptlow / Horizontal 1st Stage Input BTUH 65,000 1st Stage Capacity BTUH (ICS) O 52,000 2nd Stage Input BTU! 100,000 2nd Stage Capacity BTUH (ICS) O 79,000 Temp rise (Min.•Max.) °F. 40.70 BLOWER DRIVE DIRECT Diameter - Width (In.) 10 x 7 No. Used 1 Speeds (No.) 4 CFM vs. in. w.g. See Fan Performance Table Motor HP 1/3 R.P.M. 1075 Volts / Ph / Hz 115/1/60 COMBUSTION FAN - Type Centrifugal Drive - No. Speeds Direct - 2 Motor HP - RPM 1/50.3000 Volts / Ph / Hz 115/1/60 FLA . 1.0 - urns 0 Type Recommended Hi Vel. (No.- Size -Thk.) VENT -Size (In.) EXCHANGER Type-Fired Alum, Steel -Unfired Gauge (Fired) 20 ORIFICES -Main Nat. Gas. Qty. - Drill Size 5 - 45 L.P. Gas Qty. - Drill Size 5- GAS VALVE Redundant • Sin56 gle Stage PILOT SAFETY DEVICE Type Hot Surface Ignillon BURNERS -Type Multipon Inshot Number 5 POWER CONN.- V / Ph / Hz Cr.) 115/1/60 Ampacily (In Amps) 10.4 Max. Breaker Size (Amps) 15 PIPE CONN. SIZE (IN.) 1/2 DIMENSIONS HxWxD Crated (in.) 41-3/4 x 19-1/2 x 30-1/2 WEIGHT Shipping (Lbs.) / Net (Lbs) 151 / 141 es High Velocity 1 - 17x25. 11n. 4 Round •UD100R948H Uptlow / Horizontal 'UD100R960H 'UD100R961H Uptlow / Horizontal Upflow / Horizontal 65,000 65,000 65,000 52,000 52,000 52,000 100,000 100,000 100,000 80,000 80,000 79,000 35.65 30.60 30.60 DIRECT DIRECT DIRECT 10x8 11x10 11x10 1 1 1 4 4 4 Sue Fan Perlormance Table See Fan Performance Table See Fan Performance Table 1/2 3/4 3/4 1075 1075 1075 115/1/60 115/1/60 115/1/60 Centrifugal Centrifugal Centrifugal Direct - 2 Direct - 2 Direct - 2 1/50 -3000 1/50 - 3000 1/50 -3000 115 /60 /1 115/60/1 115/60/1 1.0 1.0 1.0 Yes Yes Yes High Velocity High Velocity High Velocity 1 - 20x25. 1 in. 1 - 20x25. lin. 1 - 24x25 - 11n. 4 Round 4 Round 4 Round Alum. Steel 20 5 -45 5 -56 2 II Hot Surface Ignition Multipon Inshot 5 Alum. Steel 20 5 -45 5 -56 r• -r . Alum. Steel 20 5 -45 5 -56 .1: Hot Surface Ignition Multipon Inshot 5 ;:. I.•r . ,. c.: Hot Surface Ignition Multipon Inshot 5 115/1/60 12 15 1/2 HxWxD 41-3/4 x 19-1/2 x 30.1/2 162/141 115/1/60 115/1/60 14.2 17.5 15 20 1/2 1/2 HxWxD HxWxD 41-3/4 x 23 x 30-1/2 41.3/4 x 26-1/2 x 30-1/2 162 /151 175/163 O Central Furnace healing designs are certified by the American Gas Association Inc. Laboratories. O Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feat; Ratings should be reduced at the rate of 4% for each 1000 feet above sea level. O Based on U.S. government standard tests. O The above wiring specifications are in accordance with National Electrical Code; however, instaliallons must comply with local codes. MODEL 'UD120R954H 'U0120R96OH 'UD140R960H TYPE Upflow / Horizontal Upflow /Horizontal Upflow / Horizontal RATINGS 0 1st Stage Input BTUH 78,000 78,000 91,000 1st Stage Capacity BTUH (ICS) OO 62,400 62,400 72,800 2nd Stage Input BTUH 120,000 12,000 140,000 2nd Stage Capacity BTUH (ICS) 0 94,000 95,000 111,000 Tema. rise (Min. -Max.) °F. 35.65 30.60 40 -70 BLOWER DRIVE DIRECT DIRECT DIRECT Diameter • Width (In.) 11 x 10 11 x 10 11 x 10 No. Used 1 1 1 Speeds (No.) 4 4 4 CFM vs. in. w.g. See Fan Performance Tablu See Fan Performance Table See Fan Performance Table Motor HP 3/4 3/4 3/4 R.P.M. 1075 1075 1075 Volts / Ph / Hz 115/1/60 115/1/60 115/1/60 COMBUSTION FAN • Type Centrllugal enlrifugal Cenirilugat Drive • No. Speeds Direct - 2 Direct - 2 Direct • 2 Motor HP - RPM 1/50 • 3000 1/50.3000 1/50 •3000 Volts / Ph / Hz 115/60/1 115/60/1 115/60/1 FLA 1.0 .95 .95 CITY OF TU WILq MAR 2 9 1999 PERMIT CENTER FILTER - Furnished? Yes Vas Yes Type Recommended High Velocity High Velocity High Velocity HI Vol. (No.- Size•Thk.) 1 - 20x25. 1In. 1 -24x25 - lin. 1 - 24x25. 11n. VENT -Size (In.) 4 Round 4 Round 4 pound HEAT EXCHANGER Type -Fired Alum. Steel Alum. Steel Alum. Steel •Untirod Gauge (Fired) 20 20 20 ORIFICES- Main Nat. Gas. Qty.- Drill Size 6 -45 6 -45 7 -45 L.P. Gas Ot . - Drill Size 6 -56 6 -56 7 -56 GAS VALVE Redundant - wo lags Redundant - Two Stage Redundant - Two Stage PILOT SAFETY DEVICE Type Hot Surface Ignition Hot Surface Ignition Hot Surface Ignition BURNERS -Type Multipon Inshot Multipon Inshot Multipon Inshot Number 6 6 7 POWER CONN.- V / Ph / Hz U 115/1/60 115/1/60 115/1/60 Ampacily (In Amps) 17.5 17.5 17.5 Max. Breaker Size Am.sl 20 20 20 CO / _ ja DIMENSIONS x^x1 HxWxD HxWxD Crated (In.) 41.3/4 x 23 x 30.1/2 41.3/4 x 26.1/2 x 30.1/2 41.3/4 x 26.1/2 x 30.1/2 WEIGHT Shipping (Lbs.) / Net (Lbs) 176 / 165 186 / 174 192 / 180 Page 2 Dwg, No, X340824 P01 AWARNING: SHOULD OVERHEATING OCCUR, OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE GAS VALVE TO THE UNIT BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. AWARNING : BODILY INJURY CAN RESULT FROM HIGH VOLTAGE ELECTRICAL COMPONENTS, FAST MOVING FANS, AND COMBUSTIBLE GAS, FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION AND SERVICING, THE ELECTRICAL SUPPLY MUST BE DISCONNECTED AND THE MAIN GAS VALVE MUST BE TURNED OFF, IF OPERATING CHECKS MUST BE PERFORMED WITH THE UNIT OPERATING, IT IS THE TECHNICIANS RESPONSIBILTY TO RECOGNIZE THESE HAZARDS AND PROCEED SAFELY. The Iollowing warning complies with State of California law, Proposition 65. AWARNING : This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. Service Facts The following warning compiles with Stale of California law, Proposition 65. AWARNING : This product contains fiberglass wool Insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator, • Avoid contact with the skin or eyes. Wear long - sleeved, loose- fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES Eye Contact Skin Contact Flush eyes with water to remove dust. 1f symptoms persist, seek medical attention. Wash affected areas gently with soap and warm water after handling. REeervErr- CITY OF TUKWILA MAR 2 9 1999 CFM VS. TEMPERATURE RISE MODEL CFM (CUBIC FEET PER MINUTE) 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 'UD040R924 59 49 42 37 33 30 '1JD060R936 56 49 44 40 37 34 32 'UD080R936 59 54 49 46 42 1UD080R946 74 66 59 53 49 45 42 39 37 35 33 *UD100R936 67 62 57 53 49 . 'UD100R948 67 62 57 53 49 46 44 41 39 'UD120R954 1 59 56 52 49 47 44 42 40 'UD100R960 62 57 53 49 46 44 41 39 37 35 34 32 31 *UD100R961 62 57 53 49 46 44 41 39 37 35 34 32 31 'UD120R960 59 56 52 49 47 44 42 40 'UD140R960 69 65 61 58 55 52 49 47 ' First letter may be "A" or "T" Dwg. No. X340824 P01 Page 3 Service Facts 1 M U 0 YA t0 piW t L L.4— 5[E NOT[ 3 3 BK /t OND DK w11-1 c *DK /3 WIRING DIAGRAM INP0RT ANT • INTECIIAIEO CONTROL 15 POIAPIIY SENSITIVE. 0011E0 Of IZOY POWER SUPPLY MUST BE CONNECTED 10 111E BLACK POWEN LIAO AS INDICATED ON W1OIRO 0RAry1AN KIX•1 IBlup YN 1 Y(0 Y E rt Y m m ID 3 R m WN ), WII R0/ ' RD BK /6 BK 111101 501(01 a Tr 7 LI J > m 11 y Q 07 I ; m OR� �1 PRESSURE YL 'SWITCH 151 STAGE — BR OR /1 — OR /I --- YL /I •- — BR /1 11(1(01111 BRIDGE PRESSURE SWITCH 2ND STAGE GAS VALVE. 2410 STAGE NI BK /7 O ¢ U3 I-- BK/1 �•J 00/1 00/4—■ BKn ❑ D- U ❑ ❑ ❑ ❑ ❑ ❑ • o o. 1)11X(01 ID)- -► 10 111• -- ►10'1• 10 ■1EW OF la 01 P00111 0 10 0 0 C00011000101 O AMTS 0Kh BUG ROA MVf 00/5 PLUO Y m T AC 7 HR LINE C IPC /7 RECUT IEB BRIDGE REDUNDANT __BURNER COUPARI WENT BLOWER COUPARTUEN7 81/0 - - -- W1/8K JUMPER 01/80 INTEGRATED FURNACE CONTROL 0ND 5�1� 11 fTlfla�I 001RN051A1 SEE N011 5 onN o LYIB .r• 14E41 1E.114 30 SEE NOTE 4 GR RD /I OR /I YL #11 10 IC0 1,04 NIS TM- 81 /1 YL /3 - 8R VIII /4 0R MINIM 511IE;1120 z. n 55,18° ION FAN IATR. * * TO ICY FAN CONTROL TNs • • 24v i/OV 0 -1 4 CO rTOb:r1 LJJ~ LIMIT SWITCH • Z 80/4 Y TD RECEIVED CITY OF TUKWILA MAR 2 9 1999 PERMIT CENTER Page 4 Dwg. No. X340824 P01 LIMIT SWb r FUSIBLE FUSIBLE IC LINK LINN — YL/3 --�f\J Yl /4—• -1 l_ \J __ nit --r •E GI OND FLAME SENSOR n 11 vows ,: - - C 11"5 a Tr 7 LI J > m 11 y Q 07 I ; m OR� �1 PRESSURE YL 'SWITCH 151 STAGE — BR OR /1 — OR /I --- YL /I •- — BR /1 11(1(01111 BRIDGE PRESSURE SWITCH 2ND STAGE GAS VALVE. 2410 STAGE NI BK /7 O ¢ U3 I-- BK/1 �•J 00/1 00/4—■ BKn ❑ D- U ❑ ❑ ❑ ❑ ❑ ❑ • o o. 1)11X(01 ID)- -► 10 111• -- ►10'1• 10 ■1EW OF la 01 P00111 0 10 0 0 C00011000101 O AMTS 0Kh BUG ROA MVf 00/5 PLUO Y m T AC 7 HR LINE C IPC /7 RECUT IEB BRIDGE REDUNDANT __BURNER COUPARI WENT BLOWER COUPARTUEN7 81/0 - - -- W1/8K JUMPER 01/80 INTEGRATED FURNACE CONTROL 0ND 5�1� 11 fTlfla�I 001RN051A1 SEE N011 5 onN o LYIB .r• 14E41 1E.114 30 SEE NOTE 4 GR RD /I OR /I YL #11 10 IC0 1,04 NIS TM- 81 /1 YL /3 - 8R VIII /4 0R MINIM 511IE;1120 z. n 55,18° ION FAN IATR. * * TO ICY FAN CONTROL TNs • • 24v i/OV 0 -1 4 CO rTOb:r1 LJJ~ LIMIT SWITCH • Z 80/4 Y TD RECEIVED CITY OF TUKWILA MAR 2 9 1999 PERMIT CENTER Page 4 Dwg. No. X340824 P01 1I'; • Service Facts LEGEND 74 v ^ � IVev 74V - (*4V ) FACTORY WIRING ) FIELD WIRING EARTH GROUND 1fi CHASSIS GROUND • JUNCTION 1:3 WIRE NUT OR CONNECTOR �- COIL -4- CAPACITOR 3• TRANSFORMER [i] CONNECTOR I° TEMP ACTUATED SWITCH -re PRESS ACTUATED SWITCH rrA° 0006 SWITCH 6(111 FUSIBLE LINK O TERMINAL ❑ TERMINAL BOARD COLOR OF WIRE BLACK WIRE Willi BLUE MARKER 601 0/6 r — C0L0R OF MARKER DKBLACK on MANGE BL BLUE RDRED BR BROWN WH WHITE GV CF CND Lv16 MIR N TCO INS HI LO BIC PSI PS2 HLI HLO FP MVII MVL MV 1R 144 ICM IR YL YELLOW GMEN 6111 14)61141 GAS VALVE FAN CAPACITOR GROUND LINE LOW VOLTAGE TERMINAL BOARD MOM NEUTRAL 141061 TEMPERATURE LIMIT SWITCH TRANSFORMER HI FIRE. SECOND STAGE LOW FIRE. FIRST STAGE COMMON PRES SWITCH 1NPUT, 61651 STAGE PRES SWITCH INPUT, SECOND STAGE HIGH LIMIT INPUT HIGH LIMIT OUTPUT FLAME SENSOR PROBE 0A5 VALVE 111011. SECOND STAGE GAS VALVE LOW. FIRST STAGE GAS VALVE. COMMON 24V AC TRANS COMMON SIDE 24V AC TRANS HOT SIDE TIQRMAI I PROF KIM INI(RNALLY INI EMI CONTROL ANGMOTOR 1 644 r1H1KF TABLE A SPEED TAPS FOR ID. FAN MOTOR MODEL HEAT "A" PARK 1,B•, PARK 'PC" '00040R924 BL RD YL 'UD060R938 BL RD YL 'UD0B0R936 YL RD BL 'UD080R948 YL RD BL 'UD100R936 YL RD BL 'UD100R948 YL RD BL 'UD100R960 BL RD YL 'UD100R961 BL RD YL 'UD120R954 YL R0 BL 'UD120R960 YL RD BL 'UD140R960 YL RD BL (1) RED - LOW (2) YELLOW • MED. LOW (3) BLUE - MED. HIGH (4) BLACK • HIGH ' - First letter may be "A" or "T" TO ICY FAN CONTROL SCHEMATIC DIAGRAM NI.61 r SEE NOIE 12-7 147%-it"..! }} 01/9 wH /1 TA/OK 1646(9 Tl AN ONO 115 VOLT 60 HZ. 1611. POWER SUPPLY PER LOCAL CODES Or /2 —Wu) RV /4 Atl 11 Ron 114/7 IL /ME Si 1150I1 /( 1 (AC HUM (FUR LINE C 146 1011 IND HI INR 10 ION ION N LINE N 1109 N CIA N EAC N HUM N 511111* I 77 ON OTT DIP SNITCH SEIIINGS NOTE: S*I1CH 1 4651 BE ON. SEE 001 oR CONTROL BOAITO TOR COOL INC orr ECLAT SETTING. IEAI ING FAN Of (EL A0 (SEC01051 S/IT SI13114E ON ON 00 Orr ON QO ON Off 150•• Orr or 210 ••r AC TORY SE J INPOATANT: INTE0AA1E0 669616E C0N1101 AIPLACE9E61 46)51 6E 066409180 01.9. 1111T 06(0 4411150441 SN. •S7 SIAM TCO oA —O ' YL /I - -O-FO' YL Y net) 91 rU56 LINK r45E UN/ tit -Yt/51 F -Y1/3•- Jl.h----Y1 /4— Rti. - -YL /2 I- - - J 6665516[ se FP dull SIIII CH °A VALVE IND. sr CC 4V14 —05/1-4 HI CND PS2 BR - MVCOU BL /I 4441 R0 /1 IA 76 -O- Cry 01P 5411614 L SEE NOTE 10 AND II of + •9. .o. • ICM FAN CONTROL ON Of 44 101HE9M05IAI OFF 60165 2,4,0,0,7,9,9 NITER 1. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIAINQ MATERIAI HAVING A TEMPERATURE RATING OF AT LEANT 1I6•C 2. THERMOSTAT HEAT ANTICIPATOR SETTING FIRST STAGE .36 AMPS, SECOND STAGE .13 AMPS, IF SETTING IS NOT FIXED ON THERMOSTAT. FOR SINGLE STAGE HEATING THERMOSTAT SET AT .61 AMPS 3. THESE LEADS PROVIDE 120V POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER. MAX. LOAD 1.0 AMPS EACII 4. JUMPER WI AND W2 FOR SINGLE STAGE HEATING THERMOSTAT, SECOND STAGE WILL BE ENERGIZED 10 MINUTES AFTER A CAI.( ron IIEAT. 6. FOR PROPER OPERATION OF COOLING FAN SPEED, •r TERMINAL MUST BE CONNECTED TO ROOM THERMOSTAT. 6. GREEN LIGHT (CFM) FLASHES ONCE PER 100 CFM COMMAND. 1. FOR HEAT PUMP SYSTEMS Y AND 0 MUST BE CONNECTED TO THE LOWVOLTAGE TERMINAL BOARD. 9. FOR TWO SPEED SYSTEMS, USE YLO FOR LOW SPEED AND Y FOR HIGH SPEED CONNECTION TO THE LOWVOLTAGE TERMINAL BOARD. 0. CONNECT OPTIONAL HUMIDISTAT BETWEEN R AND BK. JUMPER R TO O FOR COOLING • ONLY / NON • HEAT PUMP SYSTEMS WITH A HUMIDISTAT. JUMPER R TO BK IF A HUMIDISTAT is NOT USED. 10. SEE CHART (6340216650) FOR DIP SWITCH SETTINGS TO SET AIRFLOW AND COOLING OFF DELAYS. 15. POWER MUST BE OFF WHEN DIP SWIICIIES ARE SET. 12. USED ON ALL UPFLOW VARIABLE SPEED MODELS EXCEPT FOR „000S0R1W3_ 10 Ir u 1 AN 40105 RECEIVED CITY OF TUKWILA MI4R 2 9 1999 PERMIT CENTER From Dwg, 21D340819 P01 Dwg. No. X340824 P01 Page 5 Service Facts FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (IN. W.C.) MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 'UD040R924 4 - HIGH - Black 1018 1004 982 950 910 860 802 763 660 3 - MED. -HIGH - Blue 847 832 809 779 742 697 644 585 517 2 - MED. -LOW - Yellow 716 701 678 648 810 585 512 452 384 1 - LOW - Red 617 599 575 544 507 463 413 357 294 'UD060R936 4 - HIGH - Black 1426 1389 1345 1298 1236 1171 1099 1020 934 3 - MED. -HIGH - Blue 1243 1225 1197 1160 1 113 1057 991 916 831 2 - MED. -LOW - Yellow 1042 1039 1027 1005 973 931 879 817 745 1 - LOW - Red 900 903 895 877 848 809 760 700 629 'UD080R936 4 - HIGH - Black 1393 1384 1364 1335 1296 1247 1189 1120 1042 3 - MED. -HIGH - Blue 1210 1209 1198 1177 1147 1107 1058 999 930 2 - MED. -LOW - Yellow 1046 1052 1047 1033 1008 973 928 873 808 1 -LOW -Red 900 903 895 888 869 842 808 766 717 'UD080R948 4 - HIGH - Black 1839 1821 1796 1756 1710 1641 1573 1480 1392 3 - MED. -HIGH - Blue 1323 1325 1329 1319 1308 1275 1246 1201 1165 2 - MED. -LOW - Yellow 1092 1090 1091 1083 1076 1059 1040 1005 970 1 -LOW -Red 788 783 780 768 758 737 719 674 630 'UD100R936 4 - HIGH - Black 1476 1464 1441 1408 1363 1307 1241 1163 1074 3 - MED. -HIGH - Blue 1249 1257 1252 1234 1203 1158 1101 1030 946 2 - MED. -LOW - Yellow 1020 1046 1058 1050 1028 990 936 866 780 1 - LOW - Red 873 887 890 883 864 834 794 742 680 'UD100R948 4 - HIGH - Black 1880 1846 1799 1740 1669 1595 1489 1381 1260 3 - MED. -HIGH - Blue 1662 1635 1598 1551 1493 1424 1345 1256 1157 2 - MED. -LOW - Yellow 1428 1421 1402 1370 1326 1269 1199 1117 1022 1 - LOW - Red 1208 1215 1210 1193 1164 1124 1073 1009 935 'UD100R960 4 - HIGH - Black 2435 2391 2359 2280 2204 2130 2043 1942 1810 3 - MED. -HIGH - Blue 2014 2000 1986 1949 1915 1868 1801 1740 1663 2 - MED. -LOW - Yellow 1595 1600 1602 1593 1580 1549 1504 1468 1420 1 -LOW -Red 1333 1332 1331 1329 1328 1300 1262 1232 1190 'UD120R954 4 - HIGH - Black 2203 2145 2082 2013 1938 1858 1772 1681 1584 3 - MED. -HIGH - Blue 1882 1858 1824 1781 1729 1668 1597 1518 1429 2 - MED. -LOW - Yellow 1492 1491 1481 1460 1430 1391 1341 1282 1213 1 - LOW - Red 1237 1234 1225 1211 1190 1163 1130 1091 1047 'UD100R961 4 - HIGH - Black 2449 2377 2296 2205 2104 1993 1873 1743 1603 3 - MED. -HIGH - Blue 2231 2188 2130 2058 1972 1871 1755 1625 1480 2 - MED. -LOW - Yellow 1832 1833 1816 1781 1727 1655 1565 1456 1329 1 -LOW - Red 1515 1533 1534 1519 1485 1435 1367 1282 1180 `UD120R960 4 - HIGH - Black 2196 2184 2152 2099 2027 1935 1822 1690 1538 3 - MED. -HIGH - Blue 1884 1878 1857 1821 1770 1704 1623 1527 1417 2 - MED. -LOW - Yellow 1554 1552 1540 1518 1488 1443 1390 1328 1255 1 -LOW - Red 1332 1327 1313 1289 1256 1213 1161 1099 1027 *UD140R960 4 - HIGH - Black 2255 2202 2142 2075 2002 1922 1835 1741 1641 3 - MED. -HIGH - Blue 1925 1906 1878 1840 1792 1735 1669 1592 1507 2 - MED. -LOW - Yellow 1541 1549 1546 1533 1509 1475 1430 1374 1308 1 -LOW - Red 1285 1296 1296 1286 1266 1238 1196 1145 1084 ' • First letter may be "A" or "T" RECEIVED CITY OF TUKWILA MAR 2 9 1999 PERMIT CENTER Page 6 Dwg. No. X340824 P01 Service Facts SEQUENCE OF OPERATION Thermostat call for heat ( 2 -stage thermostat) Call for 1st stage only: R and W1 thermostat contacts close signaling the control module to run its sell -check routine. After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approx. 17 seconds, then the gas valve is energized in 1st stage to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 6 second ignition trial period. As the flame sensor confirms that ignition has been achieved, the delay to fan ON period begins timing and after approx. 45 seconds the indoor blower motor will be energized at low speed and will continue to run during the heating cycle. Call for 2nd stage after 1st stage: R and W2 thermostat contacts close signaling a call for 2nd stage heat. After a 30 second delay, the induced draft blower will be energized on high speed and the 2nd stage pressure switch contacts will close allowing the gas valve to be energized in 2nd stage and the indoor blower motor in high speed. 2nd stage satisfied, 1st stage still called: R and W2 thermostat contacts open signaling that 2nd stage heating requirements are satified. The Induced draft blower is reduced to low speed allowing the 2nd stage pressure switch contacts to open and the gas valve is reduced to 1st stage. After aprox. 30 seconds the indoor blower motor is reduced to low speed. 1st stage satisfied: R and W1 thermostat contacts open signaling that 1st stage heating requirements are satif led. The gas valve will close and the Induced draft blower will be de- energized. The Indoor blower motor will continue to run for the fan off period (Field selectable at 90, 120, 150 or 210 seconds), then will be de- energized by the control module. Thermostat call for heat (1 -stage Thermostat) R and W1 /W2 (jumpered) thermostat contacts close signaling a call for heat. 1st stage sequence of operation remains the same as above. 2nd stage heat has a 10 minute delay from the time of 1st stage ignition. Thermostat satisfied: R and W1/W2 (jumpered) contacts open signaling the control module to close the gas valve and de- energize the induced draft blower. The indoor blower motor will continue to operate at high heat speed for approx. 30 seconds after the flames are extin- guished and then is switched to low heat speed for the remaining FAN -OFF period. AIRFLOW ADJUSTMENT Check inlet arid outlet air temperatures to make sure they are within the ranges specified on the furnace rating nameplate. If the airflow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor. WARNING: Disconnect power to the unit before removing the blower door. This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. INDOOR BLOWER TIMING Heating: The control module controls the indoor blower. The blower start is fixed at 45 seconds after ignition. The FAN -OFF period is field selectable by dip switches at 90, 120, 150, or 210 seconds. The factory setting is 150 seconds, (See wiring diagram). Cooling: The fan delay off period is factory set at 0 seconds. The option for 80 second delay off is field selectable, (See wiring diagram). NOTE: Direct drive motors have bearings which are permanently lubricated and tinder normal use, lubrication is not recommended. The following warning complies with State of California law, Proposition 65. AWAR N I N G: oc. Ace tracts INTEGRATED CONTROL DIAGNOSTIC INDICATOR FLASHING SLOW FLASHING FAST CONTINUOUS ON CONTINUOUS OFF 2 FLASHES 3 FLASHES 4 FLASHES 5 FLASHES NORMAL. NO CAI.L FOR HEAT NORMAL. CALL FOR HEAT REPLACE CONTROL CHECK POWER SYSTEM LOCKOUT (NO FLAME) PRESSURE SWITCH PROBLEM THERMAL PROTECTION DEVICE OPEN FLAME SENSED WITH GAS VALVE OFF PERIODIC SERVICING REQUIREMENTS 1. GENERAL INSPECTION - Examine the furnace installation annually for the following items: a. All flue product carrying areas external to the furnace (Le. chimney, vent connector) are clear and free of obstruction. A vent screen in the end of the vent (flue) pipe must be inspected for blockage annually. b. The vent connector is in place, slopes upward and is physically sound without holes or excessive corrosion. c. The return air duct connection(s) is physically sound, is sealed to the furnace and terminates outside the space contain- ing the furnace. d. The physical support of the furnace should be sound without sagging, cracks, gaps, etc., around the base so as to provide a seal between the support and the base. e. There are no obvious signs of deterioration of the furnace. 2. FILTERS - Filters should be cleaned or replaced (with high velocity filters only), monthly and more frequently during high use times of the year such as midsummer or midwinter. 3. BLOWERS - The blower size and speed determine the air volume delivered by the furnace. The blower motor bearings are factory lubricated and under normal operating conditions do not require servicing. If motor lubrication Is required it should only be done by a qualified servicer. Annual cleaning of the blower wheel and housing Is recommended for maximum air output, and this must be performed only by a qualified servicer or service agency. 4. IGNITER - This unit has a special hot surface direct ignition device that automatically lights the burners. Please note that it is very fragile and should be handled with care. CAUTION: Do not touch Igniter. It is extremely hot. 5. BURNER - Gas burners do not normally require scheduled servicing, however, accumulation of foreign material may cause a yellowing flame or delayed Ignition. Either condition indicates that a service call is required. For best operation, burners must be cleaned annually using brushes and vacuum cleaner. Turn off gas and electric power supply. To clean burners, remove burner box cover (6 to 8 screws) and top burner bracket. Lift burners from orifices. NOTE: Be careful not to break igniter when removing burners. Clean burners with brush and /or vacuum cleaner. Reassemble parts by reversal of the above procedure. The burner box must be resealed when replacing box cover. , NOTE: On LP (propane) units, some light yellow tipping of the outer mantle is normal. Inner mantle should be bright blue. Natural gas units should not have any yellow tipped flames. This condition indicates that a service call is required. For best opera- tion, burners must be cleaned annually using brushes and vacuum cleaner. CITY OFT UEKWILA MAR 2 9 1999 PERMIT CENTER NOTE: On LP (propane) units, due to variations in BTU content and altitude, servicing may be required at shorter intervals. 6. HEAT EXCHANGER /FLUE PIPE - These items must be in- spected for signs of corrosion, and /or deterioration at the beginning of each heating season by a qualified service technician and cleaned annually for best operation. To clean flue gas passages, follow recommendations below: a. Turn of I gas and electric power supply. b. Inspect flue pipe exterior for cracks, leaks, holes or leaky joints. Some discoloration of PVC pipe is normal. c. Remove burner compartment door from furnace. d. Inspect around insulation covering flue collector box. Inspect induced draft blower connections from recuperative cell and to the flue pipe connection. e. Remove burners. (See 4.) f. Use a mirror and flashlight to inspect interior of heat ex- changer, be careful not to damage the igniter, flame sensor or other components. g. If any corrosion is present, contact a service agency. Heat exchanger should be cleaned by a qualified service technician. h. After inspection is complete replace burner box cover, burners, and furnace door, i. Restore gas supply. Check for leaks using a soap solution. Restore electrical supply. Check unit for normal operation. 7. FURNACE CONDENSATE DRAIN TUBES - Condensate drain tubes must be checked periodically to assure that condensate can flow freely from unit to drain. If a drain problem cannot be corrected, call a qualified servicer. 8. COOLING COIL CONDENSATE DRAIN - If a cooling coil is installed with the furnace, condensate drains should be checked and cleaned periodically to assure that condensate can drain freely from coil to drain. If condensate cannot drain freely water damage could occur. (See Condensate Drain in Installer's Guide) CAUTION: Label all wires prior to disconnection when ser- vicing controls. Wiring errors can cause Improper and dan- gerous operation. Verify proper operation after servicing. AWARNiNG: NEVER USE AN OPEN FLAME TO TEST FOR GAS LEAKS: AN EXPLOSION COULD OCCUR, CAUSING INJURY OR DEATH. Page 8 American Standard Companies Inc., The Trane Company, Trenton, NJ 08619 Dwg. No. X340824 P01 ,......,, _.. Sl: �t; ?t�:!;' P.' dt, �ci'. r�r• 7+ h' xf, �rti�tt> ��Y ':4r�,':'`a72ii:S;{.,��gS`�i'. INSTALLER'S ,GUIDE ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES 18 -C D 19 D2 -4 Library Product Section Product Model Literature Type Sequence Date Fite No. Supersedes Model: *UD040R924H *UD060R936H *UD080R936H *UD080R948H *UD100R936H *UD100R948H *UD100R960H *UD100R961H *UD120R954H *UD120R960H *UD140R960H * — The first letter may be "A" or "T" Upflow Gas -Fired Furnaces, 2 - Stage, "Fan Assisted Combustion System" IMPORTANT —This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work. Since the manulacturer has a policy of continuous product Improvement, It reserves the right to change apecIflcatIons and design without notice. RECEIVED CITY OF TUKWILA MAR 2 9 1999 PERMIT CENTER Pub, No. 18- CD19D2 -4 © American Standard Companies Inc. 1995 INSTALLER'S GUIDE CONTENTS PAGE INSTALLATION General Installation Instructions 2 2 3 3 &4 5 5 &6 6 &7 7 8 -11 12 -19 20 -22 23 23 Location & Clearances Horizontal Installation Air for Combustion and Ventilation Duct Connections Return Air — Filters Venting — General Information Venting Into a Masonry Chimney Single Appliance Venting (with Tables) Common Venting (with Tables) Venting Examples Electrical Connections Gas Piping RECEIVED START -UP AND ADJUSTMENT CITY OF IVED A Preliminary Inspections 24 Combustion and Input Check MAR. 2 9 . t99 24 High Altitude Derate s 9 24 Sequence of Operation 25 Lighting Instructions PERMIT GENTt A 25 Control and Safety Switch Adjustment 26 ABNORMAL CONDITIONS 26 FIELD WIRING DIAGRAMS 27 OUTLINE DRAWING 28 GENERAL The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Contractors Association (ACCA) or A.R.I. 230 be followed in estimating heating requirements. When estimating heating requirements for installation at Altitudes above 2000 ft., re- member the gas input must be reduced (See GAS INPUT ADJUSTMENT). Material in this shipment has been inspected at the factory and released to the transportation agency with- out known damage. Inspect exterior of carton for evi- dence of rough handling in shipment. Unpack carefully after moving equipment to approximate location,. If damage to contents is found, report the damage immedi- ately to the delivering agency. Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installa- tion must conform with the National Fuel Gas Code ANSI Z223.1 "latest edition" or CAN /CGA B149 Installation Codes. The latest code may be obtained from the American Gas Asso- ciation Laboratories, 8501 E. Pleasant Valley Rd., Cleveland, Ohio 44131. These furnaces have been classified as Fan Assisted Combus- tion system CATEGORY I furnaces as required by ANSI Z21.47 "latest edition" and CAN /CGA 2.3. Therefore they do not require any special provisions for venting other than what is indicated in these instructions. (Category I defined page 6). NOTE: To prevent shortening its service life, the furnace should not be used as a "Construction Heater" during the finishing phases of construction. The low return air temperatures can lead to the formation of condensate even though this is a non - condensing model. Condensate in the presence of chlorides and fluorides from paint, varnish stains, adhesives, cleaning compounds, and ce- ment create a corrosive condition which may cause rapid deterioration of the heat exchanger. LOCATION AND CLEARANCES The location of the furnace is normally selected by the architect, the builder, or the installer. However, before the furnace is moved into place, be sure to consider the following require- ments: 1. Is the location selected as near the chimney or vent and as centralized for heat distribution as practical? 2. Do all clearances between the furnace and enclosure equal or exceed the minimums stated in Table 1. 3. Is there sufficient space for servicing the furnace and other equipment? A minimum of 24 inches front accessibility to the furnace must he provided. Any access door or panel must permit removal of the largest component. 4. Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and any closed panel or door provided? (See Fig. 1) 5. Are the ventilation and combustion air openings large enough and will they remain unobstructed? If outside air is used, are the openings set above the highest snow accumulation level? (See the Air for Combustion and Ventilation section) 6. Allow sufficient height in supply plenum above the furnace to provide for cooling coil installation, if the cooling coil is not installed at the time of this furnace installation. 7. A furnace shall be installed so electrical components are protected from water. 8. If the furnace is installed in a residential garage, it must be installed so that the burners, and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from vehicles. CAUTION: Do not install the furnace in a corrosive or contaminated atmosphere. WARNING: Do not install the furnace directly on carpet- ing, tile or other combustible material other than wood flooring. Page 2 Pub. No. 18- CD19D2.4 U INSTALLER'S GUIDE MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS UPFLOW CLOSET FRONT 3 INCHES (See Note 1 BACK 0 INCHES TOP 1 INCH LEFT SIDE 0 INCHES RIGHT SIDE 0 INCHES ( +) FLUE 6 INCHES ( #) HORIZONTAL CLOSET (See Note 2) BACK 3 INCH CtTyROF TuKwitA SIDES 1 INCH MAR 2 ,0 199 TOP 2 INCHES ( +) FLUE 6 INCHES ( #) FRONT 3 INCHES (Note 1) HORIZONTAL ALCOVE (See Note 21 BACK 0 INCHES PERMir CENTER SIDES 0 INCHES , TOP 1 INCH ( +) FLUE 6 INCHES ( +) FRONT 18 INCHES N - May be 1 Inch when TYPE B -1 vent pipe is used. + - For 14.1/2" cabinets, 3 Inches when single wall vent pipe Is used, When the 14.1/2" width models are Installed In a horizontal position and a single wall vent pipe is used, a 6 inch clearance must be supplied between the vent pipe and combustible flooring. NOTES: (1) Minimum clearance to the front on the'UD140 model is 6 Inches. (2) May be installed on combustible flooring when TYPE B -1 vent pipe is used. ' - First letter may be "A" or "T" TABLE 1 Provisions for combustion and ventilation air shall be made in accordance with "latest edition" of Section 6.3, Air for Combus- tion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 or 7.4 of CAN /CGA B149 Installation Codes, and applicable provisions of the local building codes. Special conditions created by mechanical exhausting of air and fireplaces must be considered to avoid unsatisfactory furnace operation. HORIZONTAL INSTALLATION This furnace may be installed in an attic or crawl space in the horizontal position by placing the furnace on the left or right side (as viewed from the front in the upright position). The horizontal furnace installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace, (See Clearance Table and Figure 1). If the furnace is suspended, it must be supported at both ends and in the middle with clearance allowed for removal of both access doors. Line contact is only 0 permissible between lines formed by the intersection of the top and two sides of the furnace casing and the building joists, studs, or framing. NSC/�AC3 ONLY PERMISSIBLE/ / BETWEEN LINES FORMED BY THE INT ERSEC• TIONS OF THE 10P AND TWO SIDES OF 111E 7 FURNACE CASINO AND BUILDING JOISTS, STUDS, OR FAMINO% SERVICE AREA TYPICAL HORIZONTAL ATTIC INSTALLATION FIGURE 1 AIR FOR COMBUSTION AND VENTILATION Adequate flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided in the furnace casing must be kept free of obstructions which restrict the flow of air. Airflow restrictions affect the efficiency and safe operation of the furnace. Keep this in mind should you choose to remodel or change the area which contains your furnace. Furnaces must have a free flow of air for proper performance. Pub. No.18•CD19D2.4 Furnace locations may be in "confined space" or "unconfined space ". Unconfined space is defined in Table 2 and Figure 2. These spaces may have adequate air by infiltration to provide air for combustion, ventilation, and dilution of flue gases. Buildings with tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), may need additional air provided as described for confined space. 50 CU. FT. OR MORE PER 1000 BTU /HR. INPUT ALL EQUIP. INSTALLED olv NO DOORS� rmling FURNACE WATER CLOTHES HEATER DRYER . • UNCONFINED FIGURE 2 TABLE 2 MINIMUM AREA IN SQUARE FEET FOR UNCONFINED SPACE INSTALLATIONS . FURNACE MAXIMUM BTUH / INPUT RATING WITH 8 FOOT CEILING MINIMUM AREA IN SQUARE FEET OF UNCONFINED SPACE 40,000 60,000 80,000 100,000 120,000 140,000 250 375 500 325 750 875 Page 3 INSTALLER'S GUIDE CONFINED LESS THAN 50 CU. FT. PER 1000 BTU /HR. INPUT ALL EQUIP INSTALLED E�1■■laa..` FURNACE FIGURE 3 Confined spaces are installations with less than 50 cu. ft. of space per 1000 BTU/hr input from all equipment installed. Air for combustion and ventilation requirements can be supplied from inside the building as in Figure 4 or from the outdoors, as in Figure 5. 1. All air from inside the building as in Figure 4, Page 4: The confined space shall he provided with two permanent openings communicating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination. Refer to Table 3, Page 4, for minimum open areas required. 2. All air from outdoors as in Figure 5, Page 4: The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the out- doors. Refer to Table 3, Page 4, for minimum open areas required. 3. The following types of installations will require use of OUTDOOR AIR for combustion, due to chemical exposures: * Commercial buildings * Buildings with indoor pools * Furnaces installed in commercial laundry rooms * Furnaces installed in hobby or craft rooms * Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * Deicing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants CIS OF ETUKWI * Cleaning solvents (such as perchloroethylene) * Printing inks, paint removers, varnish, etc. MAR 2 9 19 * Hydrochloric acid * Cements and glues * Antistatic fabric softeners for clothes dryers PERMIT CENTER * Masonry acid washing materials TABLE 3 MINIMUM FREE AREA IN SQUARE INCHES EACH OPENING (FURNACE ONLY) CONFINED SPACE AIR FROM INSIDE BUILDING FIGURE 4 Furnace *" Maximum Air Air From Outside, PERMANENT OPENINGS From CONFINED SPACE FIGURE 4 Furnace OUTLET AIR INLET AIR DUCT Maximum Air Air From Outside, BTUH/INPUT From Vertical Horizontal Rating Inside Duct Duct 40,000 100 10 20 60,000 100 15 30 80,000 100 20 40 100,000 100 25 50 120,000 120 30 60 140,000 140 35 70 Page 4 CONFINED SPACE AIR FROM OUTDOORS ■�E ,z,v.. // //// / // /Aw / / / /t/ CONFINED SPACE /W7/7/ 7// iii /// / /// /4• CONFINED SPACE AIR FROM VENTILATED ATTIC /CRAWL SPACE ATTIC LOUVERS TO OUTDOORS CONFINED SPACE ALTERNATE OUTLET AIR INLET AIR DUCT INLET AIR - CONFINED SPACE r/�\ AIR FROM VENTILATED ATTIC ATTIC LOUVERS ❑ TOOUTOOORs CONFINED SPACE OUTLET AIR INLET AIR DUCT FIGURE 5 The following warning complies with State of California law, Proposition 66, AWA R N I N G: Hazardous Gases! Exposure to fuel substances or by- products of incomplete fuel combustion are believed by the State of California to cause cancer, birth defects, or other reproductive harm. Pub. No. 1S.CD19D2.4 DUCT CONNECTIONS Air duct systems should be installed in accordance with stan- dards for air conditioning systems, National Fire Protection Association Pamphlet No. 90. They should be sized in accordance with ACCA Manual D or whichever is applicable. Check on controls to make certain they are correct for the electrical supply. Central furnaces, when used in connection with cooling units, shall be installed in parallel or on the upstream side of the cooling units to avoid condensation in the heating element, unless the furnace has been specifically approved for down- stream installation, With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in full heat or cool position. On any job, flexible connections of nonflammable material may be used for return air and discharge connections to prevent transmission of vibration. Though these units have been specifi- cally designed for quiet, vibration free operation, air ducts can act as sounding boards and could, if poorly installed, amplify the slightest vibration to the annoyance level, When the furnace is located in a utility room adjacent to the living area, the system should be carefully designed with returns which minimize noise transmission through the return air grille. Although these winter air conditioners are designed with large blowers operating at moderate speeds, any blower moving a high volume of air will produce audible noise which could be objection- able when the unit is located very close to a living area. It is often advisable to route the return air ducts under the floor or through the attic. Such design permits the installation of air return remote from the living area (i.e. central hall). When the furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace and terminating outside the space contain- ing the furnace. Where there is no complete return duct system, the return connection must be run full size from the furnace to a location outside the utility room, basement, attic, orcrawl space. Do Not install return air through the back of the furnace cabinet, RETURN AIR DUCT CONNECTION 1. Set the furnace in place. 2. For side return installations, remove the insulation around the opening in the blower compartment.. 3. The side panels of this furnace include locating notches that are used as guides for cutting an opening for return air, Refer to Figure 6 and the outline drawing on page 28 for duct connection dimensions for various furnaces. 4. If a 3/4" flange is to be used for attaching the air inlet duct, add to cut where indicated by solid lines in Fig, 6. Cut corners diagonally and bend outward to form flange. 5. If flanges are not required, and a filter frame is installed, cut along knockout guidelines. 6, The filter retainer is factory supplied for bottom return. Use the filter retainer on side or bottom if filter is to be used within the furnace cabinet. INSTALLER'S GUIDE LOCATING NOTCHES PROVIDED FOR SIDE RETURN CUTOUT CUT OUT FOR SIDE FILTER 1 \ • SEE OUTLINE DRAWING FRONT of Furnace All return air duct return air filters. 7. Connect duct work to furnace. See Outline Drawing on page 28 for supply and return duct size and location. Flexible duct connectors are recommended to connect both supply and return air ducts to the furnace, If only the front of the furnace is accessible, it is recommended that both supply and return air plenums are removable. 8. When replacing a furnace, old duct work should be cleaned out. Thin cloths should be placed over the registers and the furnace fan should be run for 10 minutes. Don't forget to remove the cloths before you start the furnace. RETURN AIR FILTER Furnaces are factory supplied with a high velocity cleanable type air filter which may be located within the furnace blower com- partment in either a BOTTOM or SIDE (left side or right side) return air inlet. Some filters may need to be trimmed for side or bottom filter use. To replace filter, remove the blower access door, Push the filter back and up to clear the front filter retaining bracket, The filter will flex (or bow). Gently pull the filter out. Replace the filter in the sarne manner, making sure that the filter is secured in both front and back brackets. Replace the blower access door. Use high velocity replacement filter only. FIGURE 6 systems should provide for installation of MODEL TABLE 4 CABINET WIDTH FILTER SIZE 'UD040R924H 'UD060R936H 14-1/2" 1- 16 X 25 X 1 'UD080R936H 'UD080R948H 'UD 100R936H 17 -1/2" 1- 17 X 25 X 1 'UD100R948H 'UD100R960H 'UD120R954H 21" 1- 20 X 25 X 1 'UD100R961H 'UD120R960H 'UD140R960H 24 -1/2" 1- 24 X 25 X 1 CITY ' - First letter may be "A" or "T" RECEIVED CITY MAR 2 9 iggg Pub. No. 18•CD19D2.4 PERMIT Page 6 CENTER INSTALLER'S GUIDE \BLOWER ACCESS DOOR FILTER RETAINER Typical Bottom Return Filter FILTER RETAINER 0111 FILTER i Beceiveb CITY OF TUKW/LA \�. ! „,...._ABCLOCWESESR M4 i 2 9 i DOOR �9Q Typical Side Return Filtelt�RMl'r CEA rEp FIGURE 7A Typical Horizontal Horizontal Filter FIGURE 7B FILTER RETAINER BRACKETS FOR SIDE AIR RETURN If side air return is desired, it is necessary to move the 2 filter retainer brackets from the bottom of the furnace and reinstall them on the side. The following instructions should be used: a. Remove the front doors. b. Remove the filter. c. Carefully place the unit on its back. d. Using a 5/16" nut driver, remove the 4 screws holding the filter retainer brackets. e. Reinstall the filter retainer brackets on the desired side. (See Figure 7A "Typical Side Return Filter "). GENERAL VENTING INSTRUCTIONS tions. Determine there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition; c. In so far as is practical, close all building doors and windows and all doors between the apace in which the appliance(s) connected to the venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers; d. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so the appliance shall operate continuously; e. Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the (lame of a match or candle; f. After it has been determined that each appliance remaining connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas- burning appliance to their previous condition of use; VENT PIPING These furnaces have been classified as Fan - Assisted Combus- tion System, Category I furnaces under the "latest edition” provisions of ANSI Z21.47 and CAN /CGA 2.3 standards, which operate with a non - positive vent static pressure and with a flue loss of not less than 17 percent . NOTE: If desired, a sidewall termination can be accomplished through the use of an "add -on" draft inducer. The inducer must be installed according to the inducer manufacturer's instruc- tions. Set the barometric pressure relief to achieve -0,02 inch water column. NOTE: When an existing furnace is removed from a venting system serving other appliances, the venting system is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance connected to the venting system placed in operation, While any other appliances connected to the venting system are not in operation; a. Seal any unused openings in the venting system; b. Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code, ANSI Z223.1 or the CAN /CGA B149 Installation Codes and these instruc- Pago 8 Pub. No.19•CD19D2.4 0 0 • Flexible chimney liner size is determined by using the type '13" vont size for the available STUN input, then reducing the mnximum capacity by 20% (multiply maximum capacity times 0,80), The minimum capacity is the same as shown in the "13" vent tables. Internal Masonry Chimneys Venting of fan assisted appliances into a lined, internal ma- sonry chimney is allowed only if it is common vented with at least one natural draft appliance; OR, if the chimney is lined with type "B ", double wall vent or suitable flexible liner mate- rial, (See Table 5). NOTE: The chimney liner must be thoroughly inspected to insure no cracks or other potential areas for flue gas leaks are present in the liner. Liner leaks will result in early deteriora- tion of the chimney. External Masonry Chimney Venting of fan assisted appliances into external chimneys (one or more walls exposed to outdoor temperatures), requires the chimney be lined with type "B ", double wall vent or suitable flexible chimney liner material. This applies in all combina- tions of common venting as well as for fan assisted appliances vented alone. The following installation practices are recommended to mini- mize corrosion caused by condensation of flue products in the furnace and flue gas system. 1. Avoid an excessive number of bends. 2. Horizontal runs should pitch upward at least 1/4" per foot. O3. Horizontal runs should be as short as possible. 4. All vent pipe or connectors should be securely supported and must be inserted into, but not beyond the inside wall at the chimney vent. Pub. No. 18- CDIOD2.4 g. If improper venting is observed during any of the above testa, the venting system must be corrected. All vent installations must be in accordance with the "latest edition" provisions of the National Fuel Gas Code, ANSI Z223.1 section 7 and/or CAN /CGA B149 Installation Codes or the Vent Tables. The furnace shall be connected to a factory built chimney or vent complying with a recognized standard, or a masonry or concrete chimney lined with a lining mate- rial acceptable to the authority having jurisdiction. NOTE: Furnace venting into an unlined masonry chim- ney or concrete chimney is prohibited. VENTING INTO A MASONRY CHIMNEY If the chimney is oversized, the liner is inadequate, or flue -gas condensation is a problem in your area, consider using the chimney as a pathway or chase for type "B" vent or flexible vent liner. If flexible liner material is used, size the vent using the "B" vent tables, then reduce the maximum capacity by 20% (multiply 0.80 times the maximum capacity). TABLE 5 MASONRY CHIMNEY VENTING Type Furnace Tile Lined Chimney Chimney Lining Internal External "B" Vent Flexible Metal Liner Single Fan Assist No No Yoe *Yon Fan Assist + Fan Assist No No Yes *Yes Fan Assist + Natural Yea No Yes *Yes INSTALLER'S GUIDE 5. When vent connections must pass through walls or partitions of combustible material, a thimble must be used and installed according to local codes. 6. Vent pipe through the roof should be extended to a height determined by National Fuel Gas Code or local codes. It should be capped properly to prevent rain water from entering the vent. Roof exit should be waterproofed. 7. Use type. "B" double wall vent when vent pipe is routed through cool spaces, (below 60 °F). 8. Where long periods of airflow are desired for comfort, use long fan cycles instead of continuous airflow. 9. Apply other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223.1 "latest edition ". 10. Vent connectors serving appliance vented by natural draft or non - positive pressure shall not be connected into any portion of a mechanized draft system operating under positive pressure. 11. Horizontal pipe runs must be supported by hangers, straps or other suitable material in intervals at a minimum of every 3 feet of pipe. 12. A furnace shall not be connected to a chimney or flue serving a separate appliance designed to burn solid fuel. 13. The flow area of the largest section of vertical vent or chimney shall not exceed 7 times the smallest listed appliance categorized vent area, flue collar area, or draft. hood outlet area unless designed in accordance with approved engineering meth- ods. Maximum Vent or Tile — T ___ X 7 Lined Chimney Flow Area �__. 'Draahood outlet diameter, nue collar diameter, or listed appliance categorized vent diameter. TABLE 6 GAS VENT TERMINATION ROOF PITCH MINIMUM HEIGHT FLAT TO 7/12 1.0 FEET ' OVER 7/12 TO 8/12 1,5 FEET OVER 8/12 TO 9/12 2.0 FEET OVER 9/12 TO 10/12 2.5 FEET OVER 10/12 TO 11/12 3.25 FEET OVER 11/12 TO 12/12 4.0 FEET OVER 12/12 TO 14/12 5.0 FEET OVER 14/12 TO 16/12 6.0 FEET OVER 16/12 TO 18/12 7.0 FEET OVER 18/12 TO 20/12 7.5 FEET OVER 20/12 TO 22/12 8.0 FEET ' TIIIS REQUIREMENT COVERS MOST INSTALLATIONS ? i'CEI EDVViLA 1999 r., .•I■TER LISTED CAP VERTICAL WALL 8' MIN. LOWEST DISCHARGE OPENING 12 ROOF PITCH IS X/12 THE VENT TERMINATION SHOULD NOT BE LESS THAN 1 FT. FROM A VERTICAL WALL FIGURE 8 Page 7 INSTALLER'S GUIDE SIZING OF VENTING SYSTEMS SERVING APPLI- ANCES EQUIPPED WITH DRAFT HOODS AND AP- PLIANCES LISTED FOR USE WITH TYPE B VENTS Definitions. The following definitions apply to tables in the venting portion of this Installer's Guide: Fan - Assisted Combustion System - An appliance equipped with an integral mechanical means to either draw or force products of combustion through the combustion chamber and/or heat exchanger. FAN Min. - The minimum appliance input rating of a Category I appliance with a fan - assisted combustion system that could be attached to the vent. FAN Max. - The maximum appliance input rating of a Category I appliance with a fan - assisted combustion system that could be attached to the vent. NAT Max. - The maximum input rating of a Category I appliance equipped with a draft hook that could be attached to the vent. There are no minimum appliance input ratings for draft hood equipped appliances. FAN +FAN - The maximum combined appliance input rating of one or more fan - assisted appliances attached to the common vent. FAN +NAT - The maximum combined appliance input rating of one or more fan - assisted appliances attached to the common vent. NAT +NAT - The maximum combined input rating of two or more draft hood equipped appliances attached to the common vent. NR - Vent configuration is not recommended due to potential for condensate formation and/or pressurization of the venting system. NA - Vent configuration is not applicable due to physi- cal or geometric constraints. Notes for Single Appliance Vents: (See Tables J -1 to J-5) 1. If the vent size determined from the tables is smaller than the appliance draft hood outlet or flue collar, the smaller size shall be permitted to be used, provided: (a) The total vent height ( "I ") is at least 10 feet; (b) Vents for appliance draft hood outlets or flue collars 12 inches in diameter or smaller are not reduced more than one table size; (c) Vents for appliance draft hood outlets or flue collars above 12 inches in diameter are not reduced more than two table sizes; (d) The maximum capacity listed in the tables for a fan - assisted appliance is reduced by 10 percent (.09 x maximum table capacity); (e) The draft hood outlet is greater than 4 inches in diameter. Do not connect a 3 inch diameter vent to a 4 inch diameter draft hood outlet. This provision ( "e ") shall not apply to fan - assisted appliances. elbows in the venting system. For vent configurations with lateral lengths, the venting tables include allowance for two 90 degree (1.57 rad) elbows. For each additional 90 degree (1.67 rad) elbow, or equivalent beyond two, the maximum capacity listed in the venting table should be reduced by 10 percent (0.90 x maximum table capacity). Note: Two 46 degree (0.79 rad) elbows are equivalent to one 90 degree (1.67 rad) elbow. 3. Zero ( "0 ") lateral ( "L ") shall apply only to a straight vertical -vent attachment, to a top outlet draft hood or flue collar. 4. Sea -level input ratings shall be used when determining maximum capacity for high - altitude installation. Actual input (derated for altitude) shall be used to determine minimum capacity for high altitude installation. 5. Numbers followed by asterisk ( *) in Tables J -3, J -4 and J- 6 indicate the possibility of continuous condensation, depending on locality. Consult local serving gas supplier or local codes. 6. For appliances with more than one input rate, the mini- mum vent rapacity determined from the tables shall be greater than the highest appliance input rating. 7. Listed corrugated chimney -liner systems in masonry chimneys shall be sized by using Tables J -1 or J -2 for Type B vents with the maximum capacity reduced by 20 per- cent (0.80 maximum table capacity) and the minimum capacity es shown in Tables J -1 and J -2. Corrugated metal venting systems installed with bends or offsets shall have their maximum capacity reduces. (See Note 2). 8. If the vertical vent has a larger diameter than the vent connector, use the vertical vent - connector diameter to determine the minimum vent capacity and the connector diameter to determine the maximum vent capacity. The flow area of the vertical vent shall not exceed seven times the flow area of the listed appliance categorized vent area, flue collar area, or draft hood outlet area, unless desig- nated in accordance with approved engineering methods. 9. The tables included in this part shall be used for chim- neys and vents not exposed to the outdoors below the roof line. Exterior chimneys or vents exposed to the outdoors below the roof line may experience continuous condensa- tion depending on locality. Consult local serving gas suppliers, or the authority having jurisdiction. A Type B vent or listed chimney lining system passing through an otherwise unused masonry chimney flue shall be consid- ered to be an interior vent system. 10. Vent connectors shall not be sized upward more than two sizes greater than the appliance categorized vent diam- eter, flue collar diameter, or draft hood outlet diameter. 11.In a single run of vent or vent connector, more than•one diameter and type shall be permitted to be used provided that all the sizes and types are permitted by the tables. 12. Interpolation shall be permitted in calculating capacities for vent dimensions which fall between table entries. 13. Extrapolation 2. Single appliance venting configurations with zero (0 ") mitted. lateral lengths in Tables J -1, J -2 and J-5 shall },,,l,liiF, IVED C1YY QF Tull EXAMPLES ON PAGES 20 TO 22. MAR 2 9 1999 Pub. No.18- CD19D2 -4 beyond the table entries shall not be per- Page 8 PERMIT CENTER 0 0 INSTALLER'S GUIDE TYPICAL VENTING APPLICATIONS Table J -1 shall be used when Type B Double-Wall Vent Pipe is used for both the vent connector and the vent. Note: The appliance may be either Category I Draft Hood equipped or Fan - assisted type. FIGURE J -1 Table J -3 shall be used when a Type B Double -Wall Vent Connector is attached to a Tile Lined Masonry Chimney. Tile -Lined Masonry Chimney Vent Connector L — -� D i R A RE CITY 0 MAR PERM Table J -2 shall be used when a Single Wall Metal Vent Connector Is attached to Type B Double -wall Vent. VENT CONNECTOR Note: The appliance may be either Category I Draft Hood equipped or Fan - assisted type. FIGURE J -2 Table J -4 shall be used when a Single -wall Metal Vent Connector is attached to a Tile Lined Masonry Chimney. Tile•lined MOWN Chimney CEI14 ED F TUKWItA Vent Connector F L —� Note: "A" is the equivalent cross sectional area of the Tile Liner Note: The appliance may be either Category I Draft Hood equipped or Fan - assisted type. Pub, No. 18- CD19D2.4 FIGURE J -3 T CE 1999 NTER R A 1 H Note: "A" is the equivalent cross sectional area of the Tile Liner Note: The appliance may be either Category I Draft Hood equipped or Fan - assisted type. FIGURE J -4 Page 9 INSTALLER'S GUIDE TABLE J -1 Capacity of Type B Double -Wall Vents with Type B Double - Wall Connectors Serving a Single Category 1 Appliance HoIg111 H (5) Lateral L (II) 4" Vent Connector Diameter • D (Inches) 3' 4' 5' 6' Appllanco FAN NAT Max Input Rating FAN In Thousands NAT Max of FAN _I Btu Per NAT Max Flour FAN FAN NAT Max Min Max Min Max Min Max Min Max 6 0 0 78 46 0 152 86 0 251 141 0 375 205 49 2 13 51 36 18 97 67 27 157 105 32 232 157 6 4 21 49 34 30 94 64 39 153 103 50 227 153 15 2 6 25 46 32 36 91 61 47 149 100 59 223 149 8 0 0 84 50 0 165 94 0 276 155 0 415 235 97 2 12 57 40 16 109 75 25 178 120 28 263 100 38' 5 23 53 38 32 103 71 42 171 115 53 255 173 8 28 49 35 39 90 66 51 164 109 64 247 165 10 0 0 88 53 0 175 100 0 295 168 0 447 255 148' 2 12 61 42 17 118 81 23 194 129 28 289 195 76' 5 23 57 40 32 113 77 41 187 124 52 280 188 15 10 30 51 36 41 104 70 54 176 115 67 267 175 15 0 0 94 58 0 191 112 0 327 187 0 502 285 NR 2 11 69 48 15 136 93 20 226 150 22 339 225 151' 5 22 65 44 30 130 87 39 219 142 49 330 217 Nil 10 29 59 42 40 121 82 51 208 135 64 315 208 124' 15 35 53 39 48 112 76 61 195 128 76 301 19B 20 0 0 97 61 0 202 119 0 349 202 0 540 307 2 10 75 51 14 149 100 18 250 166 20 377 249 5 21 71 48 29 143 96 38 242 160 47 367 241 10 28 64 44 38 133 89 50 229 150 62 351 228 15 34 58 40 48 124 84 59 217 142 73 337 217 20 48 52 35 55 116 78 69 206 134 84 322 206 30 0 0 100 64 0 213 128 0 374 220 0 587 336 2 9 81 56 13 166 112 14 283 185 18 432 280 5 21 77 54 28 160 108 36 275 176 45 421 273 10 27 70 50 37 150 102 48 262 171 59 405 261 15 33 64 NR 44 141 96 57 249 163 70 389 249 20 56 58 NR 53 132 90 66 237 154 60 374 237 30 NR NR 1411 73 113 1411 88 214 NR 104 348 219 50 0 0 101 87 0 216 134 0 397 232 0 833 363 2 8 88 61 11 163 122 14 320 206 15 497 314 5 20 82 NR 27 177 119 35 312 200 43 487 308 10 26 76 NR 35 168 114 45 299 190 58 471 298 15 59 70 NR 42 158 1411 54 287 180 68 455 288 20 NR NR 1411 50 149 NR 63 275 169 76 440 278 30 NR NR NR 69 131 NR 84 250 NR 99 410 259 TABLE J -2 Capacity of Type B Double -Wall Vents with Single -Wall Metal Connectors Serving a Single Category 1 Appliance Height H (h) Lateral L (R) 4" Vent Connector Diameter • D (Inches) 3' 1 4" 5" I 8" Appllanco FAN NAT Max Input Rating FAN In Thousands NAT Max of FAN Btu Per NAT Max Hour FAN FAN NAT Max Min Max Min Max Min Max Min Max 6 0 38 77 45 59 151 85 85 249 140 126 373 204 49 2 39 51 36 60 96 66 85 156 104 123 231 158 6 4 NR NR 33 74 92 83 102 152 102 148 225 152 15 2 6 NR NR 31 83 89 60 114 147 99 163 220 148 8 0 37 83 50 58 164 93 83 273 154 123 412 234 97 2 39 56 39 59 108 75 83 176 119 121 261 179 38' 5 NR NR 37 77 102 69 107 168 114 151 252 171 8 1411 NR 33 90 95 64 122 161 107 175 243 163 10 0 37 87 53 57 174 99 82 293 165 120 444 254 148' 2 39 81 41 59 117 80 82 193 128 119 287 194 76' 5 52 56 39 76 111 76 105 185 122 148 277 186 15 10 NR NR 34 97 100 68 132 171 112 188 281 171 15 0 38 93 57 58 190 111 80 325 186 116 499 283 NR 2 38 69 47 57 136 93 80 225 149 115 337 224 151' 5 51 63 44 75 128 86 102 216 140 144 328 217 Nil 10 NR NR 39 95 116 79 128 201 131 182 308 203 124' 15 NR NR NR NR 1411 72 158 186 124 220 290 192 20 0 35 98 60 54 200 118 78 348 201 114 537 306 2 37 74 50 56 148 99 78 248 165 113 375 248 5 50 68 47 73 140 94 100 239 158 141 363 239 10 NR NR 41 93 129 86 125 223 148 177 344 224 15 NR NR NR NR NR 80 155 208 136 216 325 210 20 NR NR NR NR NR NR 186 192 128 254 306 196 30 0 34 99 63 53 211 127 76 372 219 110 584 334 2 37 80 56 55 164 111 76 201 183 109 429 279 5 49 74 52 72 157 106 98 271 173 138 417 271 10 NR NR NR 91 144 98 122 255 168 171 397 257 15 NR NR NR 115 131 NR 151 239 157 208 377 242 20 NR NR NR NR NR NR 181 223 NR 248 357 228 30 NR NR NR NR NR 1411 NR NR NR NA NR NR 50 0 33 99 68 51 213 133 73 394 230 105 829 381 2 36 84 61 53 181 121 73 318 205 104 495 312 5 48 80 NR 70 174 117 94 308 198 131 482 305 10 NR NR NR 89 160 NR 118 292 188 182 481 292 15 NR NR NR 112 148 NR 145 275 174 199 441 280 20 14R NR NR NR 14R NR 176 257 NR 238 420 267 30 14R NR NR NR NR NR NR NR NR 315 378 NR BECE VED TABLE J -3 CITY OF TUKWILA TABLE J -4 Capacity of Masonry Chimney with Type B Double•Wall A man Capacity of Masonry Chimney with Single-Wall Vent Connectors Serving A Single Category t Appliance PEAR t�:Jlfilnt Connectors Serving A Single Category 1 Appliance Connector Diameter (1) in Inc, es) • To be used with Chimney Connector Diameter (D in Inches) • To he used with Chimney areas within size Iimite at bottom areas within size limits at bottom Page 10 MIT :I" 4" 5" e" -rcr II right I.oternl FAN NAT FAN NAT FAN NAT FAN NAT H (8) L 1R) Min • Max Max Min • Max Max Min • Max Max MM • Max Max 0 2 5 2B 25' 62 86 130 6 NR 26• NR 49 NR 82 NR 117 10 2 31 6 81 28' 103 162 6 NR '28' NR 57 NR 90 NR 148 10 25' 50• 15 2 87 36' 139 16 2 67 35' 113 07 178 114 179 5 33• NR 62 NR 107 10 184 10 Nn 28' NR 65' NR 97 NR 163 15 NR Nit 48' 89' 141 20 2 38' 74 73 124 123 201 6 6 36' 35' 08' 116 184 10 NR NR NR 60' NR 107 NR 172 15 NR NR 15 14R NR 97 169 20 96 NR 156 NR 83' 148' 30 2 41' 82' _4 30 2 137 ZZZZZ. aaaaa . 216 6 e1' NR 136 76' 215 128' 198 10 75' NR 127• 67' 198 1)5' 164' 15 NR NR NR 1411 NR 107' NR 171• 20 NR NR 106' NR lee• 91' 159• 30 Nit NR 88' NR 165' 14R NR 60 2 NR NR NR 92• NR (01' 251• 5 NR Nft 151' 6 230' 10 NR NR NR 149' 138• 228' 215' 15 Nit Nil NR NR Nit 128• NR 199' 20 NR NR NR NR NR NR 124' 185' 30 20 NR 1411 NR NR NR ihlinirnum internal 180' 30 NR Area of Chimney • 12 19 28 38 Square Inches NR Minimum Internal Maxlmuminlerna Area of Chimney • 12 Area of Chimney • 49 88 137 198 Square Inches • Possibility, of continuous condensation Page 10 MIT Pub. No.1B- CD19D2 -4 3" 4" 5" 6" Ileliht Lateral 11 lip L 1R1 FAN Min • Max NAT Max FAN Min • Max NAT Max FAN Min • Max NAT Max FAN Min • Mao NAT Max 6 2 28 52 NR 86 NR 130 5 NR 25' NR 4 81 116 10 2 31 61 102 161 6 NR 28' NR 59 NR 95 NR 147 10 24• 49• 86 137 15 2 36' 67 113 178 5 32' 61 NR 106 NR 183 10 NR 27' NR 64' B6 161 16 NR 48' 87' 138 20 2 38' 73 123 200 6 35' 87' 115 183 10 NR NR NR 59' NR 106 NR 170 15 NR NR 96 156 20 NR NR 80' 144' _4 30 2 ZZZZZ. aaaaa . e1' 136 215 6 75' 127• 198 !0 86' 113• NR I81• 16 NR NR NR MR 106' lee• 20 Nit 88' 165' 30 NR NR NR 50 2 NR 91' 160' 250' 6 NR NR 149' 228' 10 Nit NR 136' NR 212• 15 NR NR NR NR NR 124' 195' 20 1411 NR NR 180' 30 NR NR NR NR Minimum Internal Area of Chimney • 12 19 28 38 Syuere Inches _ MaxlmumInternal Ara of Chimney • 49 88 137 198 Inches _buare • Possibility of continuous condensation Pub. No.1B- CD19D2 -4 0 r.G.. .. ...,._ .. INSTALLER'S GUIDE Table J -5 Capacity of Single -Wall Metal Pipe or Type B Asbestos Cement Vents Serving a Single Draft Hood Equipped Appliance Height Lateral "H" L (ft.) (it.) Vent Diameter - D (inches) 3" 4" 5" 6" 7" 8" 10" 12" Maximum Appliance Input Rating In Thousands of Btu Per Hour 6 0 39 70 116 170 232 312 500 750 2 31 55 94 141 194 260 415 620 5 28 51 88 128 177 242 390 600 8 0 2 42 32 76 61 126 102 185 154 252 210 340 281 542 451 815 680 5 29 56 95 141 194 264 430 648 10 24 49 86 131 180 250 406 625 0 45 84 138 202 279 372 606 912 10 2 35 67 111 168 233 311 505 760 5 32 61 104 153 215 289 480 724 10 27 54 94 143 200 284 455 700 15 NR 46 82 130 186 258 432 666 0 49 91 151 223 312 420 684 1040 15 2 5 39 35 72 67 122 110 186 170 260 240 350 325 570 640 865 825 10 30 58 103 158 223 308 514 795 15 NR 50 93 144 207 291 488 760 20 NR NR 82 132 195 273 466 726 0 53 101 163 252 342 470 770 1190 2 42 80 136 210 286 392 641 990 20 5 38 74 123 192 264 364 610 945 10 32 65 115 178 246 345 571 910 15 NR 55 104 163 228 326 550 870 20 NR NR 91 149 214 306 525 832 0 56 108 183 276 384 529 878 1370 2 44 84 148 230 320 441 730 1140 30 5 NR 78 137 210 296 410 694 1080 10 NR 68 458 198 274 388 656 1050 15 NR NR 113 177 258 366 625 1000 20 NR NR 99 163 240 344 596 960 30 NR NR NR NR 192 295 540 890 0 NR 120 210 310 443 590 980 1550 2 NR 95 171 260 370 492 820 1290 50 5 NR NR 159 234 342 474 780 1230 10 NR NR 146 221 318 456 730 1190 15 NR NR NR 100 292 407 705 1130 20 NR NR NR 185 276 384 670 1080 30 NR NR NR NR 222 330 605 1010 CITY OFT UEKWILA MAR 2 9 1999 PERMIT CENTER Pub. No,18•CD19D2.4 Page 11 INSTALLER'S GUIDE Notes for Multiple Appliance Vents: (See Tables J -6 to J -10) 1. The maximum vent connector horizontal length inch of vent - connector diameter as follows: Maximum Connector Connector Diameter Ilorizontal Length (Inches) (mm) 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 (76.2) (102) (127) (152) (178) (203) (229) (254) (305) (356) (406) (457) (508) (559) (610) 7. Interconnection fittings must be the same size as the com- mon vent. 8. Sea -level input ratings shall be used when determining maximum capacity for high - altitude installation. Actual input (derated for altitude) shall be used to determine minimum capacity for high - altitude installation. (Feet) (m) 9. For multiple units of gas utilization equipment all located on one floor, available total height ( "H ") shall be measured from the highest draft hood outlet or flue collar up to the level of the cap or terminal. Connector rise ( "It") shall be measured from the draft hood outlet or flue collar to the level where the vent gas streams come together. (Not applicable to multi- story). 41/2 6 71/2 9 101/2 12 131/2 15 18 21 24 27 30 33 36 (1.37) (1.83) (2.29) (2.74) (3.20) (3.65) (4.11) (4.57) (5.49) (6.40) (7.32) (8.22) (9.14) (10.06) (10.97) 2. The vent connector shall be routed to the vent utilizing the shortest possible route. Longer connectors than those listed above are permitted under the following conditions: (a) The maximum capacity of the vent connector shall not be reduced more than 10 percent for each additional mul- tiple of the length listed above. For example, the maxi- mum length listed above for a 4 inch (120 mm) connector is 6 feet (1.83 m). With a connector length greater than 12 feet (3.66 mm) but not exceeding 18 feet (5.49 m), the maximum capacity must be reduced by 20 percent (0.80 x maximum vent capacity; (b) The minimum capacity shall he determined by referring to the corresponding single appliance table (Tables J -1 to J -2). In this case, for each appliance the entire vent connector and common vent from the appliance to the vent termination shall be treated as a single appliance vent, as if the other appliances were not present. 3. If vent connectors are combined prior to entering the com- mon vent, the maximum common vent capacity listed in the common venting tables shall be reduced by 10 percent (0.90 x maximum vent capacity). (See Figure J -9). The length of the common vent connector manifold (Lo) shall not exceed 11/2 feet (18 inches) (457 mm) for each inch (25.4 mm) of common vent connector manifold diameter (D). 4. If the common vertical vent is offset as shown in Figure J -10, the maximum common vent capacity listed in the common venting tables shall be reduced by 20 percent (0.80 x maxi- mum vent capacity), the equivalent of two 90 degree (1.67 rad) elbows. The horizontal length of the common vent offset shall not exceed 1112 feet (457 mm) for each inch (25.4 mm) of common vent diameter. 5. Excluding elbows counted in (4) above, for each additional elbow in excess of two, the maximum capacity of that portion of the venting system shall be reduced by 10 percent. Note: Two 45 degree (0.79 rad) elbows are equivalent to one 90 degree (1.57 rad) elbow. 6. The common vent diameter shall be at least as lar a as the largest vent connector diameter. c ITY 7U ILA Page 12 MAR 2 9 1999 PERMIT CENTER 10. For multistory installations, available total height ("H ") shall be the vertical distance between the highest draft hood outlet or flue collar entering that segment and the center line of the next higher interconnection tee. (See Figure J -11). 11. The size of the lowest connector and of the vertical vent leading to the lowest interconnection of the multistory system shall be in accordance with Table J -1 or J -2 for available total height ( "H ") up to the lowest interconnection. (See Figure J -11). 12. Vertical common vents shall have no offsets when used in multistory systems. 13. When two or more appliances are connected to a vertical vent or chimney, the flow area of the largest section of vertical vent shall not exceed seven times the flow area of the smallest flue collar area or draft hood outlet area unless designed in accordance with approved engineering methods. 14. For appliances with more than one input rate, the minimum vent capacity determined from the tables shall be less than the lowest appliance input rating and the maximum vent capacity determined from the tables should be greater than the highest appliance input rating. 15. Listed corrugated metallic chimney liner systems in ma- sonry chimneys should be sized by using Tables J -6 or J -7 for Type B vents with the maximum capacity reduced by 20 percent (0.80 x maximum table capacity) and the minimum capacity as shown in Tables J -6 or J -7. Corrugated metal venting systems installed with bends or offsets require additional reduction of the vent maximum capacity. (See Note 5) 16. The tables included in this part shall be used for chimneys and vents not exposed to the outdoors below the roof line. Exterior chimneys or vents exposed to the outdoors below the roof line may experience continuous condensation de- pending on the locality. Consult local serving gas suppliers, to the authority having jurisdiction. A Type B vent or listed chimney lining system passing through an otherwise un- used chimney flue shall be considered to be an interior vent system. 17. Vent connectors shall not be sized upward more than two size greater than the appliance categorized vent diameter, flue collar diameter, or draft hood outlet diameter. 18. All combinations of pipe sizes, single -wall, and double -wall metal pipe shall be allowed within any connector run(s) or within the common vent provided all of the appropriate tables permit all of the desired sizes and types, as if they were used for the entire length of the subject connector or vent. If a single -wall and Type B double -wall metal pipe are used for vent connectors, the common vent must be sized Pub. No.18•CD19D2.4 ILA Table J -7 should be used when single -wall metal vent connectors are attached to a Type B common vent. H L. _1 APPLIANCE 1 a T CONNECTOR RISE 'ii2- 1 APPLIANCE 2 Note: 1 The appliance may be either Catego y I Draft Hood equipped or Fan - assisted type. FIGURE J -6 99!? rER using Table J -7 or J -9 as appropriate. 19 The draft hood outlet or flue collar of the smallest input appliance shall be located closest to, or under, the common vent. 20. When a table permits more than one diameter of pipe to be used for a connector or vent, all the permitted sizes shall be permitted to be used. Note: In general, it is preferable to use the smallest TYPICAL COMMON VENTING APPLICATIONS INSTALLER'S GUIDE diameter permitted to minimize heat lose. 21. Interpolation shall be permitted in calculating capacities for vent dimensions which fall between table entries. 22. Extrapolation beyond the table entries shall not be permit- ted. SEE EXAMPLES ON PAGES 20 TO 22. Table J•6shall be used when Type B vent connectors are attached to a Type B common vent. TYPE 8 COMMON VENT APPLIANCE 1 CONNECTOR RISE 112- APPLIANCE 2 i Note: The appliance may be either Category I Draft Hood equipped or Fan - assisted type. FIGURE J -6 Table J -8 shall be used when Type B double -wall vent connectors are attached to a tile lined masonry chimney. 11 Note: "A" Is the equivalent cross sectional area of the Tile Liner TiN4tmd Masonry Chrnoy CITY OF UN MAR 2 9 4RMIT CEN R 1 Note: The appliance may be either Category I Draft Hood equipped or Fan - assisted type. FIGURE J -7 Pub. No. 18- CD19D2.4 Table J -9 shall be used when single -wall metal vent connectors are attached to a tile lined masonry chimney. Note: "A" is the equivalent cross sectional area of the Tile Liner R' A Tile -Lined Masaniy Chimney i Note: The appliance may be either Category I Draft Hood equipped or Fan- assisted type. FIGURE J -8 Page 13 ... tip ........ ... .. _.... , :. .. INSTALLER'S GUIDE TYPICAL COMMON VENTING APPLICATIONS (Cont.) EXAMPLE A: Manifold Common Vent Connector L shall be no greater than eighteen times the common vent connector manifold inside diameter; i.e. a 4 -Inch Inside diameter common vent connector manifold shall not exceed 72 Inches in length. (See Note 3.) Lo S 18D APPLIANCE t APPIJANCE 2 _a x 1 Note: This is an illustration of a typical manifold vent connector. Different appliance, vent connector, or common vent types are possible. Consult the notes for Common Venting. FIGURE J•9 EXAMPLE 8: Offset Common Vent *PUMICE 1 f MTI NNCE 2 CITY OFT UEKWILA MAR 2 9 1999 PERMIT CENTER Note: This is an illustration of a typical Offset Vent. Different appliance, vent connector, or vent types are possible. Consult the notes for Single Appliance and Common Venting. FIGURE J -10 Page 14 Pub. No. 18- CD19D2.4 INSTALLER'S GUIDE TYPICAL VENTING APPLICATIONS (Cont.) Figure J -11 Multistory Gas Vent Design Procedure for Each Segment of System (See Notes: 9, 10, 11, 12 and 13) Vent Connector Tee 1 • Common Vent Site Based on All Inputs Entering This :essmnt, and Available Total Hight • Total Inputs ' 1 Rite Increased Stub Inputs Vint Tee fang Sine as Segment Above f • Available Total Height 'W' Equals Rise Plus Distance Sttween Tee 1 Tee fame Sin) Si Se ment Above 1 Connector Slice Necessary 7 Other Inputs 14111m Below Multistory Gas Vent Design Procedure for Each Segment of System Common Vent Size Depends on: Combined Inputs Available Total Height "H" Table J -6 Common Vent Vertical Common Vent with no Offsets Vent Connector Size Depends on: • • • • Input Rise Available Total Height "H" Table J -6 Connectors CITY OFETUKWILA MAR 2 9 1999 PERMIT CENTER Pub, No.18•CD19D2.4 Page 16 INSTALLER'S GUIDE TYPICAL VENTING APPLICATIONS (Cont.) Use Individual Vent for Top Floor Appliance if Connector Requirement for Piss or Total Height Cannot be Met Use Vent Connector Table Top Floor Appliance Figure J -12 Multistory Vent Systems (See Notes: 9, 10, 11, 12 and 13) Available Total Height for Top Floor Appliance Listed Cap CITY OFETUKWILA MAR 2 9 1999 PERMIT CENTER Use Available Total Haight for Top f leor Appliance and Carnbined Input of All Appliances on Cernmen Vent Rise Available Total Height for Third Floor Appliance Use Vent Connector Table Third Floor__ Appliance 3 Use vent Connector Table Second Floor Appliance First Floor Appliance t Available Total Height for Second Floor Appliance Rise Third Interconnection Tee • Available Total Height for Third Floor Appliance and Combined Input of Three Appliances 111 Top Floor Appliance is Nat Connected, Measure Total Height to Vent Top Second Interconnection Tee • Use Available Total Height for Second Floor Appliance and Combined Heat Input of Two Appliances First Interconnection Tee 9 Design Vent Connector for First Floor Appliance ss an Individual Vent of This Total Height for Input of First Floor Appliance --Tee With Cap Optional *Sash Interconnection Tee is Some Site as Segment of Common Vent Directly Above Principles of Design of Multistory Vents Using Vent Connector and Common Vent Design Tables Page 16 Pub. No, 19- CD19D2.4 INSTALLER'S GUIDE TABLE J -6A Capacity of Type B Double -Wall Vents with Typo B Double -wall Connectors Serving Two or more Category I Appliances TABLE J -6B Common Vent Capacity CITYOFETU 2 9 1999 Vont Height h (6) Common Vont Diameter 0 q �(j� 4" 5" 8" 7" 8" 9" 10" 1IA'q!1 FAN FAN 1 NAT +FAN +NATI*NAT FAN FAN +FAN +NAT 1 NAT +NAT Combined Appliance FAN FAN +FAN +NAT NAT +NAT Vont Connoclor r----- 6" Diameter • D (Inches) Hour NAT +NAT FAN FAN +FAN +NAT NAT +NAT pp�� FAN FAN ITAP• +FAN +NAT +NAT 8 92 81 1 65 • 103 4• 5" 7" 404 314 8" 547 434 9- 672 520 10" Vont Height H (l1) Connoclor Oleo R (0) 73 155 129 114 224 178 App lance Input Rating In Thousands of Btu Per Hour 339 275 223 444 348 290 602 480 FAN 1 NAT FAN NAT 485 FAN NAT 79 FAN NAT 243 194 FAN NAT FAN 1 NAT FAN ; NAT FAN ! NAT Min Max Max Min Max 1 Max Min Max Max Min Max Max Min Max Max Min Max ; Max Min Max I Max Min Max Max 6 1 22 37 28 35 66 46 48 106 72 58 164 104 77 225 142 92 296 t 185 109 376 237 128 466 i 289 1209 975 740 2 23 41 31 37 75 55 48 121 88 60 183 124 79 253 188 95 333 i 220 112 424 ' 282 131 526 i 345 625 3 24 44 35 38 81 62 49 132 96 62 199 139 82 275 189 97 363 ; 248 114 483 ; 317 134 575 , 386 8 1 22 40 27 35 72 48 49 114 79 04 176 109 84 243 148 100 320 1 194 118 408 , 248 138 507 303 2 23 44 32 36 60 57 51 128 90 68 195 129 86 269 175 103 356 1 230 121 454 i 294 141 564 ; 358 3 24 47 36 37 87 64 53 139 101 67 210 145 88 290 198 105 384 1 258 123 492 1 330 143 612 102 10 1 22 43 28 34 78 50 49 123 78 65 189 113 89 257 154 108 341 i 200 125 436 257 146 542 , 314 2 23 47 33 36 86 50 51 136 93 67 206 134 01 282 182 109 374 1 238 128 479 1 305 149 596 ; 372 3 24 50 37 37 02 87 52 146 104 69 220 150 94 303 205 111 402 1 268 131 515 1 342 152 642 417 15 1 21 50 30 33 89 53 47 142 83 84 220 120 88 298 183 110 389 1 214 134 493 • 273 162 609 333 2 22 53 • 35 35 96 63 49 153 99 66 235 142 91 320 193 112 419 ; 253 137 532 323 165 658 394 3 24 55 40 30 102 71 51 163 111 68 248 160 03 339 218 115 445 288 140 565 , 365 187 700 444 20 1 21 54 31 33 99 56 46 157 87 62 248 125 86 334 171 107 436 • 224 131 552 , 285 158 681 347 2 22 57 37 34 105 86 48 187 104 84 259 149 89 354 202 110 463 265 134 587 • 339 161 425 414 3 23 60 42 35 110 74 50 176 116 66 271 i 168 91 371 228 113 486 : 300 137 618 ' 518 164 764 466 30 1 20 62 1 33 31 113 59 45 181 03 60 288 134 83 391 182 103 512 1 238 125 649 305 151 802 372 2 21 84 ; 39 33 118 70 47 190 1 110 62 299 158 85 408 215 105 535 1 282 129 679 1 360 155 840 439 3 22 66 ; 44 34 123 79 48 198 1 124 64 309 178 88 423 242 108 555 1 317 132 706 : 405 158 874 494 50 1 19 71 I 36 30 133 84 43 216 1 101 57 349 145 78 477 197 97 627 j 257 120 797 : 330 144 984 ; 403 2 21 73 • 43 32 137 76 45 223 1 119 59 358 172 81 490 234 100 645 1 308 123 820 1 392 148 1014 478 3 22 75 48 33 141 1 86 46 229 1 134 81 366 194 83 502 , 283 103 661 i 343 126 842 • 441 151 1043 528 100 1 18 02 I 37 28 158 66 40 262 1 104 53 442 150 73 611 204 91 810 ! 266 112 1038 341 135 1265. 417 2 19 03 1 44 30 161 79 42 267 1 123 55 447 178 75 619 242 94 822 1 316 115 1054 405 139 1306. 494 3 20 84 . 50 31 163 89 44 272 1 138 57 452 200 78 627 272 97 034 i 355 118 1089 455 142 1327. 555 TABLE J -6B Common Vent Capacity CITYOFETU 2 9 1999 Vont Height h (6) Common Vont Diameter 0 q �(j� 4" 5" 8" 7" 8" 9" 10" 1IA'q!1 FAN FAN 1 NAT +FAN +NATI*NAT FAN FAN +FAN +NAT 1 NAT +NAT Combined Appliance FAN FAN +FAN +NAT NAT +NAT input Rating in Thousands FAN FAN I NAT +FAN +NATI +NAT nt 81u PO FAN FAN +FAN +NAT Hour NAT +NAT FAN FAN +FAN +NAT NAT +NAT pp�� FAN FAN ITAP• +FAN +NAT +NAT 8 92 81 1 65 140 116 103 204 161 147 309 248 1 200 404 314 260 547 434 335 672 520 410 8 101 90 73 155 129 114 224 178 163 339 275 223 444 348 290 602 480 378 740 577 485 10 110 97 79 169 141 124 243 194 178 367 209 242 477 377 315 649 522 405 800 827 495 15 125 112 91 195 164 144 283 228 208 427 352 280 556 444 365 753 612 465 924 733 565 20 136 123 102 215 183 180 314 255 229 475 394 310 621 499 405 842 688 523 1035 826 640 30 152 138 118 244 210 185 361 297 268 547 459 380 720 565 470 979 808 605 1209 975 740 50 187 153 134 279 244 214 421 353 310 641 547 423 854 706 550 1164 977 705 1451 1168 880 100 185 163 1 NR 311 277 NO 489 421 NR 751 653 479 1025 873 625 1408 1215 600 1784 1502 975 IT CENTER TABLE J -7A Capacity of Type B Double -Wall Vent with Single -Wall Connectors Serving Two or more Category I Appliances Vent Connector Height RIRe° (11) (11) Vont Connoclor Diameter • D (inches) 3" 4" 5" 6' 7" 6" 9" 10' FAN I NAT FAN NAT Max FAN Appliance 1 NAT Max Input Rating FAN In Thousands NAT Max of BIu Per Hour FAN I NAT FAN NAT Max FAN NAT Max FAN I NAT Max Min Max I Max Min Max Min Max Min Max Min Max : Max Min Max Min Max Min Max I 8 1 2 3 NR NO 1 28 NR NR 1 31 NO NR 1 34 NR NO NO NR NR NR 46 55 82 NR NR NR NR 121 131 71 85 95 NR NR 166 162 174 198 102 123 138 207 223 1 140 215 251 167 222 273 188 l 262 203 271 331 279 361 183 219 247 325 373 334 422 344 462 234 281 316 447 483 1 288 458 5241 344 468 574 , 385 15 1 2 3 NR NO 1 29 NR NR 34 NR NR 1 30 70 87 83 94 87 100 52 82 70 116 138 121 150 127 160 81 97 109 177 214 105 230 193 243 116 138 157 238 291 158 248 314 1 189 255 333 215 312 380 321 411 331 438 208 248 281 397 482 407 522 418 557 266 317 360 556 596 568 646 1 579 690 1 324 387 437 30 1 2 3 47 60 ( 31 50 62 37 54 64 142 77 110 81 115 85 119 67 67 76 113 175 117 185 122 193 89 106 120 169 278 177 290 185 300 129 152 172 226 380 , 175 236 397 1 208 244 412 235 296 497 307 521 316 542 230 274 309 378 630 389 662 400 690 294 349 394 528 778 541 819 555 855 358 425 482 50 1 2 3 46 69 1 33 49 71 1 40 53 72 j 45 75 128 79 132 83 136 60 72 82 109 207 114 215 119 221 96 113 128 162 338 170 345 178 353 137 164 186 217 460 1 188 226 473 i 223 235 486 , 252 284 604 294 623 304 640 245 293 331 384 768 376 793 387 816 314 375 424 507 951 1 384 520 983 1 458 535 1013 1 518 Pub. No. 18•CD19D2.4 Page 17 INSTALLER'S GUIDE TABLE J-713 Common Vent Capacity Capacity of Masonry Chimney with Type B Double -Wall Connectors Serving two or more Category I Appliances TABLE J -8A Vont Connector Capacity • Common Vent Diameter D Vont Connoclor 4" 5" 8" 7" 8" 9' 10" Vent Combined Appliance input Rating In Thousands of Btu Per Hour Heiight FAN FAN ' NAT FAN FAN NAT FAN FAN NAT FAN FAN I NAT FAN FAN I NAT FAN FAN NAT FAN FAN NAT (ft) +FAN +NATI +NAT +FAN +NAT +NAT +FAN +NAT +NAT +FAN +NAT; +NAT 4FAN 1 NAT I +NAT +FAN +NAT 4NAT +FAN +NAT +NAT 6 89 78 ' 64 138 113 100 200 158 144 304 244 198 398 310 i 257 541 429 332 885 515 407 8 98 87 1 71 151 126 112 218 173 159 331 269 1 218 436 342 1 285 1 592 473 373 730 589 480 10 108 94 76 183 137 120 237 189 174 357 292 1 238 467 369 1 309 838 512 1 398 787 817 487 15 121 108 88 189 159 140 275 221 200 418 343 274 544 434 t 357 738 599 1 456 905 718 1 553 20 131 118 j 98 208 177 155 305 247 223 463 383 1 302 606 487 I 395 824 873 1 512 1013 808. 826 53 133 145 132 , 113 238 202 179 250 286 257 533 446 1 349 I30 703 570 1 459 958 790 593 1183 952 723 50 159 145 ! 128 268 233 204 408 337 298 822 529 1 410 833 886 1 535 1139 954 1 689 1418 1157 838 Capacity of Masonry Chimney with Type B Double -Wall Connectors Serving two or more Category I Appliances TABLE J -8A Vont Connector Capacity RECEIVED CITY OF TUKWILA MAR 2 9 1999 PERMIT CENTER TABLE J -8B Common Vent Capacity Vent Height (It) Vont Connoclor Diameter • D ( Inchos) 3' 4' 5' 6' r 8' I 9" J 10' Vont Connoclor Appliance Input Rating In Thousands n1 Stu Per Hour Height Rise FAN NAT FAN NAT FAN NAT FAN NAT FAN NAT FAN NAT FAN NAT FAN NAT H R FAN +FAN FAN NAT +NAT +NAT 6 NR 74 I 25 NR 119 46 MIn Max Min Max Min Max Min Max r--- -- Mtn Max Min Max Min Max Min Max (11) (It) Max Max Max Max Max Max Max Max 6 1 24 NR 21 39 62 40 52 106 67 65 184 101 07 274 141 104 370 201 124 479 253 145 599 319 2 28 43 28 41 79 52 53 133 85 87 230 124 89 324 173 107 438 232 127 582 330 148 694 378 3 27 49 34 42 92 61 55 155 97 69 282 143 91 369 203 109 491 270 129 633 340 151 795 439 15 1 24 48 23 38 93 44 54 154 74 72 277 114 100 384 174 125 511 229 153 658 297 184 824 375 2 25 55 31 39 105 55 58 174 89 74 299 134 103 419 192 128 558 263 156 718 339 187 000 432 3 26 59 35 41 115 64 57 189 102 76 319 153 105 448 215 131 597 292 159 780 382 190 960 486 30 1 24 54 25 37 111 48 52 192 82 69 357 127 96 504 187 119 800 255 145 883 337 175 1115 432 2 25 60 32 38 122 58 54 208 95 72 376 145 99 531 209 122 715 287 149 920 378 179 1171 484 3 26 64 36 40 131 66 58 221 107 74 392 163 • 101 554 233 125 748 317 152 968 418 182 1220 535 50 1 23 52 26 38 118 49 51 209 82 67 405 133 92 582 198 115 798 271 140 1049 362 188 1334 462 2 24 59 31 37 127 58 53 225 96 70 421 152 95 804 222 118 827 304 143 1085 400 172 1379 510 3 26 64 37 39 135 86 55 237 108 72 435 170 08 824 247 121 854 334 147 1118 439 176 1421 558 RECEIVED CITY OF TUKWILA MAR 2 9 1999 PERMIT CENTER TABLE J -8B Common Vent Capacity Vent Height (It) 12 I 19 MInImum Internal Area of Chimney, Square Inches 28 38 I 60 63 78 113 FAN +FAN FAN I NAT +NATI +NAT FAN FAN +FAN +NAT NAT +NAT FAN +FAN Combined FAN +NAT NAT +NAT Appliance Input FAN FAN +FAN +NAT Rating NAT +NAT In Thousands FAN FAN +FAN +NAT of Btu NAT +NAT Per Hour FAN FAN +FAN +NAT NAT +NAT FAN +FAN FAN INAT +NATI +NAT FAN +FAN FAN NAT +NAT +NAT 6 NR 74 I 25 NR 119 46 NR 178 71 NR 267 103 NR 351 143 NR 458 1 188 NR 502 i 246 NR 853 NR 8 NR 80 I 28 NR 130 53 NR 193 82 NR 279 119 NR 384 163 NR 501 218 NR 636 j 270 NR 937 408 10 NR 84 I 31 NR 138 56 NR 207 90 NR 299 131 NR 163 177 NR 538 236 NR 686 1 302 NR 1010 454 15 NR 90 1 36 NR 152 67 NR 233 106 NR 334 152 NR 177 212 NR 611 283 NR 781 365 NR 1156 548 20 NR 92 I 41 NR 159 75 NR 250 122 NR 368 172 NR 212 243 NR 688 325 NR 858 419 NR 1286 848 30 NR NR I NR NR NR NR NR 270 137 NR 404 198 NR 243 278 NR 747 381 NR 969 496 NR 1473 749 60 NR NR I NR NR NR NR NR NR NR NR NR NR NR 278 328 NR 831 461 NR 1089 606 NR 1692 922 Page 18 Pub. No. 1S- CD19D2.4 4- • INSTALLER'S GUIDE Capacity of Masonry Chimney with Single -Wall Connectors Serving two or more Category 1 Appliances TABLE J -9A Vent Connector Capacity TABLE J -9B Common Vent Capacity Vent _Vent (h) Vont Connector Diameter • D (inches) 3' 4' 6' 1 6' 7' I 8' 9' 10' Vent Connector Appliance Input Rating In Thousands n1 EN Por Hour Height Rise FAN NAT FAN NAT FAN NAT FAN NAT FAN NAT FAN NAT FAN NAT FAN --- NAT H R NAT +NAT Appliance input Rating FAN FAN 1 NAT +FAN *NAT I +NAT In Thousands of Btu FAN FAN I NAT +FAN +NAT, +NAT Per Hour FAN FAN I NAT +FAN +NATO +NAT FAN +FAN FAN I NAT +NATI +NAT FAN +FAN FAN ■ NAT +NATI +NAT Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max (11) (ft) Max Max Max Max Max Max Max Max 6 1 NR NR 21 NR NR 39 NR NR 68 179 101 100 231 271 140 292 366 200 382 474 252 499 594 283 2 NR NR 28 NR NR 52 NR NR 84 186 227 123 239 321 172 301 432 231 373 557 299 509 698 331 3 NR NR 34 NR NR 61 134 153 97 193 258 142 247 365 202 309 491 269 381 634 348 519 793 375 15 1 NR NR 23 NR NR 43 129 151 73 199 271 112 288 376 171 349 502 225 445 646 291 623 808 360 2 NR NR 30 92 103 54 135 170 88 207 295 132 277 411 189 359 548 256 456 706 334 634 884 402 3 NR NR 34 96 112 83 141 185 101 215 315 151 288 439 213 388 588 289 466 755 378 648 945 437 30 1 NR NR 24 86 108 47 126 187 80 193 347 124 259 492 183 338 865 250 430 864 330 600 1089 455 2 NR NR 31 91 119 57 132 203 93 201 366 142 269 518 205 348 699 282 442 908 372 613 ,1145 490 3 NR NR 35 95 127 65 138 218 105 209 381 160 277 640 229 358 729 312 452 948 412 626 1193 521 50 1 NR NR 25 85 113 48 124 204 80 188 392 130 252 587 194 328 778 265 417 1022 355 582 1302 537 2 NR NR 31 89 123 57 130 218 04 196 408 149 262 588 218 339 808 298 429 1050 393 596 1346 567 3 NR NR 35 94 131 65 136 231 108 205 422 167 271 607 243 349 831 328 440 1090 431 610 1386 595 TABLE J -9B Common Vent Capacity Vent _Vent (h) Vent Connector Diameter - D (Inches) 12 19 Minimum 28 Internal Area of 38 Chimney, Square Inches 50 Height Rise 63 4" 78 6" 113 FAN +FAN FAN 1 NAT +NAT, +NAT FAN +FAN FAN +NAT NAT +NAT FAN +FAN Combined FAN +NAT NAT +NAT Appliance input Rating FAN FAN 1 NAT +FAN *NAT I +NAT In Thousands of Btu FAN FAN I NAT +FAN +NAT, +NAT Per Hour FAN FAN I NAT +FAN +NATO +NAT FAN +FAN FAN I NAT +NATI +NAT FAN +FAN FAN ■ NAT +NATI +NAT 6 NR 73 , 25 NR 118 1 45 NR 176 71 NR 255 102 NR 348 1 142 NR 455 1 187 NR 579 1 245 NR 846 1 NR 8 NR 79 I 25 NR 128 52 NR 190 81 NR 276 1 118 NR 380 1 162 NR 497 i 217 NR 633. 277 NR 928 405 10 NR 03 1 31 NR 136 56 NR 205 89 1 NR 295 129 NR NR 405 L. 175 460 ! 210 NR NR 532 602 1 234 280 NR NR 680 ! 300 772 • 360 NR NR 1000. 450 1139 , 540 15 NR 88 , 16 NR 149 68 NR 230 105 NR 335: 150 20 NR 90 , 40 NR 157 74 NR 247 120 NR 362 i 170 NR 503 1 240 NR 661 321 NR 849 + 415 NR 1264: 640 30 NR NR NR NR NR ! NR NR 268 135 NR 398 1 195 NR 558 , 275 NR 739 377 NR 957 490 NR 1447 • 710 50 NR NR NR NR NR 1 NR NR NR NR NR NR I NR NR 612 1 325 L NR 821 458 NR 1076 800 NR 1672 910 Table J -10 Capacity of a Single -Wall Metal Pipe or Type B Asbestos Cement Vent Serving Two or More Draft Hood Equipped Appliances Vent Connector Capacity and Common Vent Capacity are the Exact Same Values CITY UKWILA MAR 2 9 1999 PERMIT CENTER Pub. No.18•CD19D2.4 Page 19 Vent Connector Diameter - D (Inches) Total Vent Connector Height Rise 3" 4" 5" 6" 7" 8" "H„ "Rn Maximum Appliance Input Rating In Thousands of Btu Per Hour (ft.) (ft.) 6 to 8 1 21 40 68 102 146 205 2 28 53 86 124 178 235 3 34 61 98 147 204 275 15 1 23 44 77 117 179 240 2 30 56 92 134 194 265 3 35 64 102 155 216 298 30 1 25 49 84 129 190 270 and up 2 31 58 97 145 211 295 3 36 68 107 164 232 321 Pub. No.18•CD19D2.4 Page 19 INSTALLER'S GUIDE TABLE J -11 MASONRY CHIMNEY LINEAR DIMENSIONS WITH CIRCULAR EQUIVALENTS NOMINAL LINEAR SIZE INCHES INSIDE DIMENSION IN LINEAR INCHES INSIDE DIAMETER OR EQUIVALENT DIAMETER INCHES EQUIVALENT AREA SQUARE INCHES 4 X 8 2.1/2 X 6.1/2 4 12.2 5 19.8 6 28.3 7 38.3 8 X 8 6.3/4 X 6.3/4 7.4 42.7 B 50,3 8X12 6.1/2X10.1/2 9 636 10 78.5 12 X 12 9.3/4 X 9.3/4 10.4 83.3 11 95 12 X 16 9.1/2 X 13.1/2 11.8 107.5 12 113 14 153.9 16 X 18 13.1/4 X 13.1/4 14.5 102 9 15 176.7 16 X 20 13 X 17 16.2 206.1 18 254.4 20 X 20 16.3/4 X 16.3/4 18.2 260.2 20 314.1 20 X 24 16.1/2 X 20.1/2 20.1 314.2 22 380.1 24 X 24 20-1/4 X 20.1/4 22.1 380.1 24 452.3 24 X 28 20.1/2 X24.1/4 24.1 456.2 28 X 28 24.1/2 X 24.1/4 26.4 543.3 27 572.5 30 X 30 25.1/2 X 25.1/2 27.9 607 30 706.8 30 X 36 25.1/2 X 31-1/2 30.9 749.9 33 855.3 36X36 31.1/2X31.1/2 34.4 929.4 36 1017.9 When liner sizes differ dimensionally frorn those shown In this table, equivalent diameters may be determined from published tables for square and rectangular ducts of equivalent carrying capacity or by other engineering methods. EXAMPLES USING SINGLE APPLIANCE VENTING TABLES EXAMPLE 1: Single Draft Hood- equipped Appliance Problem: An installer has a 120,000 Btu/hr input appliance with a 5 -inch diameter draft - hood outlet that needs to be vented into a 10 -foot high Type B vent system. Question: What size vent should be used assuming: (a) a 5 -foot lateral single -wall metal vent connector is used with two 90- degree elbows, or (b) a 5 -foot lateral single -wall metal vent connector is used with three 90- degree elbows in the vent system? Solution: Table J -2 should be used to solve this problem because single -wall metal vent connectors are being used with a Type B vent. (a) Read down the first column in Table J -2 until the row associated with a 10 -foot height and 5 -foot lateral is found. Read across this row until a vent capacity greater than 120,000 Btu/hr is located in the shaded columns labelled "NAT Max" for draft hood- equipped appliances. In this case, a 5 -inch diameter vent has a capacity of 122,000 Btu/hr and may be used for this application. (b) If three 90- degree elbows are used in the vent system, then the maximum vent capacity listed in the tables must be reduced by 10 percent (See note 2 for Single Appliance Vents in Exhibit J, Sizing of Venting Systems Serving Appliances Equipped with Draft Hoods, Category I Appliances, and Appliances Listed for Use with Type B Vents - Venting Tables, Category I, Central Furnaces). This implies that the 5 -inch diameter vent has an adjusted capacity of only 110,000 Btu/hr. In this case, the vent system must he increased to 6 inches in diameter. See calculations below: 122,000 x 0.90 = 110,000 for 5 -inch Vent From Table J -2, Select 6 -inch Vent: 186,000 x 0.90 = 167,000; This is greater than the required 120,000, therefore, use a 6 -inch Vent when three elbows are used. EXAMPLE 2 - SINGLE FAN - ASSISTED APPLIANCE Problem: An installer has an 80,000 Btu/hr input fan - assisted appliance that must be installed using 10 feet of lateral connector to a 30 -Ft high Type B vent. Two 90o elbows are needed for the installation. Question: Can a single -wall metal vent connector be used for this application? Solution: Table J -2 refers to the use of single -wall metal vent connectors with Type B vent. In the first column find the row associated with a 30 -foot height and a 10 -foot lateral. Read across this row, looking at the "FAN Min" and "FAN Max" columns, to find that a 3 inch diameter single -wall metal connector vent is not recommended. Moving to the next larger size single -wall connector (4- inch), we find that a 4 -inch diameter single -wall metal connector has a recommended minimum vent capacity of 91,000 Btu/hr and a recommended maximum vent capacity of 144,000 Btu/hr. The 80,000 Btu/hr fan - assisted appliance is outside this range, so we conclude that a single - wall metal vent connector cannot be used to vent this appliance using 10 feet of lateral for the connector. However, we see that if the 80,000 Btu/hr input appliance could be moved to within 5 feet of the vertical vent, then a 4 -inch single -wall metal connector could be used to vent the appliance. Table J -2 shows the acceptable range of vent capacities for a 4 -inch vent with 5 feet of lateral to he between 72,000 Btu/hr and 157,000 Btu/hr. If the appliance cannot be moved closer to the vertical vent, then Type B vent could be used as the connector material. In this case, Table 8 shows that for a 30 -Ft vent with 10 feet of lateral, the acceptable range of capacities for a 4 inch diameter vent attached to a fan - assisted appliance is between 37,000 Btu/hr and 150,000 Btu/hr. RECEIVED CITY OF TUKWILA MAR 2 9 1999 Page 20 PERMIT CENTER Pub. No. 18- CDIOD2 -4 0 INSTALLER'S GUIDE EXAMPLE 3: Interpolating Between Table Values Problem: An installer has an 80,000 Btu/hr input appliance with a 4 -inch diameter draft hood outlet that needs to be vented into a 12 -foot high Type B vent. The vent connector has a 5 -foot lateral length and is also Type B. Question: Can this appliance be vented using a 4 -inch diameter vent? Solution: Table J -1 is used in the case of an all Type B vent system. However, since there is no entry in Table J -1 for a height of 12 feet, interpolation must be used. Read down the 4 -inch diameter "NAT Max" column to the row associated with 10 -foot height and 5 -foot lateral to find the capacity value of 77,000 Btu/hr. Read down further to the 15 -foot height, 5 -foot lateral row to find the capacity value of 87,000 Btu/hr. The difference between the 15 -foot height capacity value and the 10 -foot height capacity value is 10,000 Btu/hr. The capacity for a vent system with a 12 -foot height is equal to the capacity for a 10 -foot height. plus 2/5 of the difference between the 10 -foot and 15 -foot height values, or 77,000 + 2/5 x 10,000 - 81,000 Btu/hr. Therefore, a 4 -inch diameter vent may be used in the installa- tion. EXAMPLES USING COMMON VENTING TABLES 411 EXAMPLE 4: Common Venting Two Draft Hood - equipped Appliances Problem: A 35,000 Btu/hr water heater is to be common vented with a 150,000 Btu/hr furnace, using a common vent with a total height of 30 feet. The connector rise is 2 feet for the water heater with a horizontal length of 4 feet. The connector rise for the furnace is 3 feet with a horizontal Length of 8 feet. Assume single -wall metal connectors will be used with Type B vent. Question: What size connectors and combined vent should be used in this installation? Solution: Table J -7 should be used to size single -wall metal vent connectors attached to Type B vertical vent. In the vent connector capacity portion of Table J- 7, find the row associated with a 30 -foot vent height. For a 2 -foot rise on the vent connector for the water heater, read the shaded columns for draft hood - equipped appliances to find that a 3- inch diameter connector has a capacity of 37,000 Btu/hr. Therefore, a 3 -inch single -wall metal vent connector may be used with the water heater. For a draft hood - equipped furnace with a 3 -foot rise, read across the appropriate row to find that a 5 -inch diameter vent connector has a maximum capacity or 120,000 Btu/hr (which is too small for the furnace), and a 6 -inch diameter vent connector has a maximum vent capacity of 172,000 Btu/hr. Therefore, a 6 -inch diameter vent connector should be used with the 160,000 Btu/hr furnace. Pub. No. 18-CD19D2-4 Since both vent connector horizontal lengths are Tess than the maximum lengths listed in Note 1, the table values may be used without adjustments. In the common vent capacity portion of Table J -7, find the row associated with a 30 -foot vent height and read over to the NAT +NAT portion of the 6- inch diameter column to find a maximum -com- hined capacity of 257,000 Btu/hr. Since the two appliances total only 185,000 Btu/hr, a 6 -inch common vent may be used. EXAMPLE 5A: Common Venting a Draft Hood- equipped Water Heater with a Fan - assisted Furnace into a Type B Vent Problem: In this case, a 35,000 Btu/hr input draft hood - equipped water heater with 2 feet of connector rise and 4 feet of horizontal length is to be common vented with a 100,000 Btu/hr fan - assisted furnace with 3 feet of connector rise and 6 feet of horizontal length. The common vent consists of a 30 -foot rise of Type B vent. The installer would like to use a single -wall metal vent connector. Question: What are the recommended vent diam- eters for each connector and the common vent? Solution: - (Table J -7) Water Heater Vent Connector Diameter - Since the water heater vent connector horizontal length of 4 feet is less than the maxi- mum value listed in Note 1, the venting table values may be used without adjustments. Using Table J -7 (Vent Connector Capacity), read down the Total Vent Height "H" column to 30 feet and read across the 2 -foot Connector Rise "R" row to the first Btu/hr rating in the "NAT Max" column that is equal to, or greater than, the water heater input rating. The table shows that a 3 -inch vent connector has a maximum input rating of 37,000 Btu/hr. Since this is greater than the water heater input rating, a 3 -inch vent connector is adequate. Furthermore, since the water heater is equipped with a draft hood, there are no minimum input rating restrictions. Furnace Vent Connector Diameter - Using Table J -7 (Vent Connector Capacity), read down the Total Vent Height "H" column to 30 feet and read across the 3 -foot Connector Rise "R" row. Since the furnace has a fan - assisted combustion system, find the first "FAN Max" column with a Btu/hr rating greater than the furnace input rating. The 4 -inch vent connector has a maximum input rating of 119,000 Btu/hr and a minimum input rating of 85,000 Btu/hr. The 100,000 Btu/hr furnace in this example falls within this range, so a 4 -inch connec- tor is adequate. Since the furnace vent connector horizontal length of 6 feet is less than the maxi- mum value listed in Note 1, the venting table values may be used without adjustment. If the furnace had an input rating of 80,000 Btu/hr, then n Type B vent connector (See Table J -6) would be needed in order to meet the minimum capacity limit. CITY OFSTUKWILq MAR 2 9 1999 PERMIT CENTER Page 21 INSTALLER'S GUIDE Common Vent Diameter - The total input to the com- mon vent is 135,000 Btu/hr. Using Table J -7, (Com- mon Vent Capacity) read down the Total Vent Height "H" column to 30 feet and across this row to find the smallest vent diameter in the "FAN +NAT" column that has a Btu/hr rating equal to, or greater than 135,000 Btu/hr. The 4 -inch common vent has a capac- ity of 132,000 Btu/hr and the 5 -inch common vent has a capacity of 202,000 Btu/hr. Therefore, the 5 -inch common vent should be used in this Example. Summary - In this Example, the installer may use a 3- inch diameter, single -wall metal vent connector for the water heater and a 4 -inch diameter, single -wall metal vent connector for the furnace. The common vent should be a 5 -inch diameter Type B vent. EXAMPLE 5B - Common Venting Into a Masonry Chimney Problem: In this case, a 35,000 Btu/hr input draft hood - equipped water heater with 2 feet of connec- tor rise and 4 feet of horizontal length is to be common vented with a 100,000 Btu/hr fan - assisted furnace with 3 feet of connector rise and 6 feet of horizontal length. The common vent is a clay tile lined masonry chimney with a 30 foot height, The internal dimensions of the clay tile liner are nominally 8 inches X 12 inches. Question: Assuming the same vent connector heights, laterals, and materials found in Example 5A, what are the recommended vent connector diameters and is this an acceptable installa- tion? Solution: Table J -9 is used to size common venting installations involving single wall connec- tors into masonry chimneys. Water Heater Vent Connector Diameter. Using Table J -9 (Vent Connector Capacity), read down the Total Vent Height "H" column to 30 feet and read across the 2 -foot Connector Rise "R" row to the first Btu/hr rating in the "NAT Max" column that is equal to or greater than the water heater input rating. The table shows that a 3 inch vent connector has a maxi- mum input of only 31,000 Btu/hr, while a 4 -inch vent connector has a maximum input of 57,000 Btu/hr, A fl- inch vent connector must therefore be used, Furnace Vent Connector Diameter. Using Table J -9 (Vent Connector Capacity), read down the Total Vent Height "H" column to 30 feet and across the 3 -foot Connector Rise "R" row. Since the furnace has a fan - assisted combustion system, find the first "FAN Max" column with a Btu/hr rating greater than the furnace input rating. The 4 -inch vent connector has a maxi- . mum axi- mum input rating of 127,000 Btu/hr and a minimum input rating of 95,000 Btu/hr. The 100,000 Btu/hr furnace in this example falls within this range, so a fl- inch connector is adequate. Masonry Chimney. From Table J -11, the Equivalent Area for a Nominal Liner size of 8 inches X 12 inches is 63.6 square inches. Using Table J -9 (Common Vent Capacity), read down the "Fan +Nat" column under the Minimum Internal Area of Chimney value of 63, to the row for 30 foot height, to find a capacity value of 739,000 Btu/hr. The combined input rating of the furnace and water heater, 135,000 Btu/hr, is less than the table value, so this is an acceptable installation. CITYROPETUKWILA MAR 2 9 1999 PERMIT CENTER Page 22 Pub. No.18•CD19D2.4 • • 0 INSTALLER'S GUIDE ELECTRICAL CONNECTIONS NOTE: The integrated furnace control is polarity sensi- tive. The hot leg of the 115 VAC power must be'connected to the BLACK field lead. Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that it be provided with a separate "circuit protection device" electric circuit. The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSUNFPA 70 `latest edition ", if an external electrical source is utilized. Field wiring diagrams are provided on Page 27. All field supplied wiring must conform with the temperature limitation for Type T wire (63° F (36° C)), when installed in accordance with these instructions and wiring diagrams supplied with the furnace. Refer to the SERVICE FACTS literature for unit wiring dia- grams in addition to the diagram inside the blower door. GAS PIPING This unit is shipped standard for left side installation of gas piping, A piping knockout is also provided in the right side for an alternate piping arrangement. The installation of piping shall be in accordance with piping codes and the regulations of the local gas company. Pipe joint compound must be resistant to the chemical reaction with liquefied petroleum gases. Refer to piping Table 7, Page 24, for delivery sizes. Connect gas supply to the unit, using a ground joint union and a manual shut -off valve as shown in Figure 9. National codes require a condensation drip leg to be installed ahead of the controls as shown in Figure 9. The furnace and its individual shut -off valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. The furnace must be isolated from the gas supply piping by closing its individual manual shut -off valve during any pressure testing of the gas supply piping system at teat pressures equal to or less than 1/2 psig. NOTE: Maximum pressure to the gas valve for natural gas is 10.6" W.C. Minimum pressure is 6.0" W.C. Maximum pressure to the gas valve for propane is 13.0" W.C. Minimum pressure is 11.0" W.C. All gas fittings must be checked for leaks using a soapy solution before lighting the furnace. DO NOT CHECK WITH AN OPEN FLAME! LEFT SIDE PIPING (STANDARD) MANUAL MAIN SHUTOFF VALVE GROUND UNION JOINT MINI OM DRIP LEO AUTOMATIC OAS VALVE WfTH MANUAL SHUTOFF • .rte moo* fr N. 0 n n 11 Fi•: .. ,, RIGHT SIDE PIPING (OPTIONAL) MANUAL MAIN SHUTOFF VALVE GROUND UNION JOINT DRIP LEO AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF TOP VIEW OF RIGHT SIDE PIPING 1 AUTOMATIC OAS VALVE WITH MANUAL SHUTOFF FIGURE 9 CITY TUKWILA MAR 2 9 1999 PERMIT CENTER Pub. No.18•CD18D2.4 Pogo 23 INSTALLER'S GUIDE START UP AND ADJUSTMENT PRELIMINARY INSPECTIONS With gas and electrical power "OFF" 1. Duct connections are properly sealed 2. Filters are in place 3. Venting is properly assembled 4. Blower door is in place Turn knob on main gas valve within the unit to the "OFF" position. Turn the external gas valve to "ON ". Purge the air from the gas lines. After purging, Check all gas connections for leaks with a soapy solution -- DO NOT CHECK WITH AN OPEN FLAME. Allow 5 minutes for any gas that might have escaped to dissipate. LP Gas, being heavier than air, may require forced ventilation. Turn the knob on the gas valve in the unit to the "ON" position. COMBUSTION AND INPUT CHECK 1. Make sure all gas appliances are off except the furnace. 2. Clock the gas meter with the furnace operating (determine the dial rating of the meter) for one revolution. 3. Match the "Sec" column in the gas flow (in cfh) Table 10 with the time clocked. 4. Read the "Flow" column opposite the number of seconds clocked. 5. Use the following factors if necessary: For 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading + 2 For 1 Cu Ft. Dial Gas Flow CFH = Chart Flow Reading + 4 For 5 Cu. Ft. Dial Gas Flow CFH = 10X Chart Reading + 4 6. Multiply the final figure by the heating value of the gas obtained from the utility company and compare to the name- plate rating. This must not exceed the nameplate rating. 7. Changes can he made by adjusting the manifold pressure or changing orifices (orifice change may not always be required). a. Attach a manifold pressure gauge. b. Remove the slot screw on top of the gas valve for manifold pressure adjustment. c. Turn the adjustment nut in to increase the gas flow rate, and out to decrease the gas flow rate using a 3/32" hex wrench. d. The final manifold pressure setting shall be no leas than 3.5" W.C. and no more than 4.0" W.C. with an input of no more than nameplate rating and no Less than 93 % of the nameplate rating, unless the unit is derated for high altitude. For LP gases, the final manifold pressure (outlet) shall be no less than 10.5" W.C. and no more than 11.0" W.C. with an input of no more than the nameplate rating and no less than 93% of the nameplate rating, unless the unit is derated for altitude. Table 8 lists the main burner orifices shipped with the furnace, If a change of orifices is required to correct the input rate, refer to Table 9. Table 7 NATURAL GAS ONLY TABLE OF CUBIC FEET PER HOUR OF GAS FOR VARIOUS PIPE SIZES AND LENGTHS PIPE SIZE LENGTH OF PIPE 10 20 30 40 50 60 ' 70 1/2 132 92 73 63 56 50 46 3/4 278 190 152 130 115 105 96 1 520 350 285 245 215 195 180 1-1/4 1050 730 590 520 440 400 370 THIS TABLE IS BASED ON PRESSURE DROP OF 0.3 INCH W.O. AND 0.6 SP.GR. GAS Page 24 Table 8 ORIFICE SIZES INPUT RATING BTUH NUMBER OF BURNERS MAIN BURNER ORIFICE DRILL SIZE NAT. GAS LP GAS 40,000 60,000 80,000 100,000 120,000 2 3 4 5 6 45 45 45 45 45 56 56 56 56 56 Table 9 PART NUMBERS FOR REPLACEMENT ORIFICES DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER 31 ORF0384 45 ORF0694 32 ORF0499 46 ORF0909 33 ORF0387 47 ORF0910 34 ORF0386 49 ORF0503 35 ORF0488 50 ORF0493 36 ORF0500 51 ORF0494 37 ORF0385 52 ORF0495 38 ORF0497 53 ORF0504 39 ORF0517 54 ORF0492 40 ORF0408 55 ORF0693 41 ORF0502 56 ORF0907 44 ORF0501 57 ORF0908 TABLE 10 GAS FLOW IN CUBIC FEET PER HOUR 2 CUBIC FOOT DIAL Sec, Flow Sec. 29 Flow Sec. Flow Sec. Flow 8 900 248 50 144 82 88 9 800 30 240 51 141 84 86 10 720 31 232 52 138 86 84 11 655 32 225 53 136 88 82 12 600 33 218 54 133 90 80 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 15 480 36 200 57 126 96 75 16 450 37 195 58 124 98 73 17 424 38 189 59 122 100 72 18 400 39 185 60 120 104 69 19 379 40 180 62 116 108 67 20 360 41 176 64 112 112 64 21 343 42 172 66 109 116 62 22 327 43 167 68 106 120 60 23 313 44 164 70 103 124 58 24 300 45 160 72 100 128 56 25 288 46 157 74 97 132 54 26 277 47 153 76 95 136 53 27 267 48 150 78 92 140 51 28 257 49 147 80 90 144 50 HIGH ALTITUDE DERATE It may be necessary to change burner orifices duo to the altitude of the installation. Ratings of these furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft. If the installation is 2,000 ft. or above, refer to National Fuel Gas Code 8.1.2, and Appendix F, Table F4, for proper 1VEporifice sizing at high altitudes. CITY OF TUKWILA MAR 2 9 1999 nrn• w. ... -..___ Pub. No. 18- CD18D2.4 t, INSTALLER'S GUIDE Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT * ** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA. TABLE 11 Correction Table for Burner Orifice Drill Sizes for Furnaces Installed at Altitudes 2000 Feet and More Above Sea Level Orifice Twist Drill Size If Installed l At Sea a Level ALTITUDE ABOVE SEA LEVEL 2000 3000 4000 5000 6000 7000 8000 36 37 38 38 39 40 41 41 37 38 39 39 40 41 42 42 38 39 40 41 41 42 42 43 39 40 41 42 42 42 43 43 40 41 42 42 42 43 43 44 41 42 42 42 43 43 44 44 42 42 43 43 43 44 44 45 43 44 44 44 45 45 46 47 44 45 45 45 46 47 47 48 45 46 47 47 47 48 48 49 50 51 51 51 51 52 52 52 51 51 52 52 52 52 53 53 52 52 53 53 53 63 63 54 53 54 54 54 54 54 54 55 54 54 55 55 55 55 55 56 55 55 55 55 56 56 55 56 56 56 56 57 57 57 58 59 57 58 59 59 60 60 61 62 58 59 60 60 61 62 62 63 59 60 61 61 62 62 63 64 60 61. 61 62 63 63 64 64 SEQUENCE OF OPERATION Thermostat call for heat ( 2 -stage thermostat) Call for 1st stage only: R and W1 thermostat contacts close signaling the control module to run its self -check routine. After the control module has verified that the 1st stage pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approx. 17 seconds, then the gas valve is energized in lat stage to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 6 second ignition trial period. As the flame sensor confirms that ignition has been achieved, the delay to fan ON period begins timing and after approx. 45 seconds the indoor blower motor will be energized at low speed and will continue to run during the heating cycle. Call for 2nd stage after 1st stage: R and W2 thermostat contacts close signaling a call for 2nd stage heat. After a 30 second delay, the induced draft blower will be energized on high speed and the 2nd stage pressure switch contacts will close allowing the gas valve to be energized in 2nd stage and the indoor blower motor in high speed. 2nd stage satisfied, 1st stage still called: R and W2 thermostat contacts open signaling that 2nd stage heating requirements are satified. The induced draft blower is reduced to low speed allowing the 2nd stage pressure switch Pub. No. 18- CD19D2.4 contacts to open and the gas valve is reduced to 1st stage. After aprox. 30 seconds the indoor blower motor is reduced to low speed. 1st stage satisfied: R and W 1 thermostat contacts open signaling that 1st stage heating requirements are satified. The gas valve will close and the induced draft blower will be de- energized. The indoor blower motor will continue to run for the fan off period (Field selectable at 90, 120, 150 or 210 seconds), then will be de- energized by the control module. Thermostat call for heat (1 -stage Thermostat) R and WI/W2 (jumpered) thermostat contacts close signaling a call for hent.. 1st stage sequence of operation remains the same as above. 2nd stage heat has a 10 minute delay from.the time of 1st stage ignition. Thermostat satisfied: R and W1/W2 (jumpered) contacts open signaling the control module to close the gas valve and de- energize the induced draft blower. The indoor blower motor will continue to operate at high heat speed for approx. 30 seconds after the flames are extin- guished and then is switched to low heat speed for the remain- ing FAN -OFF period. e 0 0 3 0 0 0 O CITY OF U�KWIL,q PAR 7 9 199 'Er-IMrr canzi3 2nd Stage (HI) Manifold Pressure Adjustment 1st Stage (Lo) Manifold Pressure Adjustment FIGURE 10 LIGHTING INSTRUCTIONS WARNING:] QNOTattempttomanuallylighttheburner. Lighting instructions appear on each unit. Each installation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below. Turn on the main electrical supply and set the thermostat above the indicated temperature. The ignitor will automaticallyheat, then the gas valve is energized to permit the flow of gas to the burners. After ignition and flame is established, the flame control module monitors the flame and supplies power to the gas valve until the thermostat is satisfied. TO SHUT OFF. For complete shutdown: Turn the gas cock knob on the main gas valve to the "OFF" position (See Figure 10). Disconnect the electrical supply to the unit. CAUTION: If this is done during the cold weather months, provisions must be taken to prevent freeze -up of all water pipes and water receptacles. Page 25 INSTALLER'S GUIDE Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. This is very important in below freezing weather. If for any reason your furnace should fail to operate damage could result, such as frozen water pipes. LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas valve should the furnace become overheated. Since proper operation of this switch is important to the safety of the unit, it must be checked out on initial start up by the installer. To check for proper operation of the limit switches, set the thermostat to a temperature higher than the indicated tem- perature to bring on the gas valve. Restrict the airflow by blocking the return air or by disconnecting the blower. When the furnace reaches the maximum outlet temperature as shown on the rating plate, the burners must shut off. If they do not shut off after a reasonable time and overheating is evident, a faulty limit switch is probable and the limit switch must be replaced. After checking the operation of the limit control, be sure to remove the paper or cardboard from the return air inlet, or reconnect the blower. NOTE TO INSTALLER Review the following warnings with the owner. Review the contents of the OWNER'S INFORMATION MANUAL with the owner. AIRFLOW ADJUSTMENT Check inlet and outlet air temperatures to make sure they are within the ranges specified on the furnace rating nameplate. If the airflow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor. WARNING: Disconnect power to the unit before remov- ing the blower door. This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. NOTE: Direct drive motors have bearings which are perma- nently lubricated and under normal use, lubrication is not recommended. INDOOR BLOWER TIMING The control module controls the indoor blower. The blower starts approximately 45 seconds after ignition. The FAN -OFF period is approximately 90 seconds from the interruption of gas flow. ROOM AIR THERMOSTAT HEAT ANTICIPATOR AD- JUSTMENT Set the thermostat heat anticipator according to the current flow measured, or the settings found in the notes on the furnace wiring diagram, (found inside the furnace casing). INSTRUCTIONS TO THE OWNERS In the event that electrical, fuel, or mechanical failures occur, the owner should immediately turn the gas supply off at the manual gas valve, located in the burner com- partment (See Figure 9). Also turn off electrical power to the furnace and contact the service agency designated by your dealer. Page 26 OPERATING INFORMATION FLAME ROLL -OUT DEVICE All models are equipped with a fusible link on the burner cover. In case of flame roll -out, the link will fail and cause the circuit to open which shuts off all flow of gas. ABNORMAL CONDITIONS 1. EXCESSIVE COMBUSTION VENT PRESSURE OR FLUE BLOCKAGE If pressure against induced draft blower outlet becomes exces- sive, the pressure switch will shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE If lose of flame occurs during a heating cycle, when flame is not present at the sensor, the control module will recycle the ignition sequence after the sensor cools, then if ignition is not achieved, it continues to recycle the ignition sequence until flame is established, the thermostat is satisfied, or power is interrupted. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is restored, if the thermostat still calls for heat. 4. INDUCED DRAFT BLOWER FAILURE If pressure is not sensed by the pressure switch, it will not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch will cause the gas valve to close and shut the unit down. The following warning complies with State of California law. Proposition 65. AWARNING: This product contains fiberglass wool Insulation, Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through Inhalation. Glasswool fibers may also cause respiratory, skin, or eye Irritation. PRECAUTIONARY MEASURES cirYSOF ETUKtIvILA • Avoid breathing fiberglass dust. M4fi 2 9 1 • Use a NIOSH approved dust/mist respirgrdtMIT CENT • Avoid contact with the skin or eyes. Wear long - sleeved, loose- fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear-out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES Eye Contact - Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Skin Contact - Wash affected areas gently with soap and warm water after handling. 9 Pub. No. 18•CD19D2.4 0 D INSTALLER'S GUIDE TO 115V, 1 PH, 60 H2 POWER SUPPLY PER LOOALCODES HUM SEE NOTE 5 EAC SEE NOTE 5 NOTES: 1. SE SLAW POWER AGREES WITH EOUPMENT NAMEPLATE(S) 2. LOW VOLTAGE (24 V. WIRIF4O) 10 FIE NO 10 A. W.O. M. 3. OROURDRIO OF EQUIPMENT MUST COMPLY WITH LOCAL COOES. 4, SET THERMOSTAT HEAT ANTICIPATOR PER UNIT W0E140 DIAGRAM. 5. THESELEADSPROVIOE 115 V. POWERFORCONNECTIONOF ELECTRONIC AIRCLEARERAND HUMIDIFIER MAX, LOAD 1.0 AMPS EACH. 6. WHEN A SINGLE STAGE HEATINO THERMOSTAT WITHOUT FAN SWITCH IS USED, NOW01. NOON "0" TERMINAL S USED. 7. WI AND W2 MUST 05JUMPEREO TOGETHER FOR PROPER OPERATION, SECOND STAGE HEAT WILL BEGIN 10 MINUTES AFTER FIRST STAGE. FIELD WIRING DIAGRAM FOR HEATING ONLY GROUND SCREW fr.---FURNACE �•. " JUNCTION r---� BOX eN 55 • • INTEGRATED FURNACE CONTROL THERMOSTAT TERMINAL O O .411 ■ INTER•COMPONENT WIRING 24 V. F Y ACTO -� LINE V. ]M tr INV 24 E. LINE V, ) &lb% 7- FURNACE SINGLE STAGE HEATING THERMOSTAT WITH FAN SWITCH TERMINALS El 13 MN= FIELD ADDED JUMPER (NOTE 71 SEE NOTE G From Dwg, No. 218330208 Rev. 0 1011 R 1011., 0! 4. 00411 w,•0 R0 Law VINO HUM SEE NOTE 5 EAC SEE NOTE 5 FIELD WIRING DIAGRAM FOR HEATING /COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) GROUND SCREW "- FURNACE JUNCTION r—J BOX INTEGRATED FURNACE CONTROL THERMOSTAT TERM INAL ®,„ FURNACE INTER•COMPONENT WIRING 24 V. FACCTO Y LINE V. WWIEE• L(INO 24 V. �WIELo 2 STAGE HEATING LINE V, THERMOSTAT WITH FAN SvvITCH TERMINALS WIWZ 0 NOTES• 1. BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATE(S). 2. LOW VOLTAGE (24 V. WIRING) TO OE NO, 10 A.W.O. MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V, POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. S, THIS WIRING IS ONLY FOR THERMOSTATS REOUIRINO CONNECTION TO TRANSFORMER COMMON TERMINAL. SEE NOTE 6 CIRECEIVE TKyj1 MAR 2 9 1999 • PERMIT CENTER From Dwg. No. 218330205 Rev.1 Pub. No. 18•CD19D2.4 Page 27 INSTALLER'S GUIDE FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING WITH SINGLE STAGE COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) TO 115V, 1 PH, 80 HZ POWER SUPPLY PER LOCAL CODES OROUNO scREw r FURNACE 11 aK JUNCTION r---J BOX L HUM SEE J NOTE 5 L 6X EAC SEE { eK POWER SUPPLY 11 NOTES: BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATEIS) 2. LOW VOLTAGE 124 V. WIRING) TO LOW VOLTAGE BE NO. I8A.W G. MIN AIR CONDITIONING NHI 3. GROUNDING OF EOUIPMENT MUST W9YIi88PRTRANSIIDf14ER COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM 5. THESE LE ADS PROVIDE 116 V. POWER FOR CONNEC TION OF ELECTRONIC AIR CLEANER ANO HUMIDIFIER MAX LOAD 1.0 AMPS EACH B. WI AND W2 MUST BE JUMPERED TOGETHER FOR PROPER OPERATION, SECOND STAGE HEATING WILL BEGIN 10 MINUTES AFTER FIRST STAGE. 7. THE "Y" TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE "Y" TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. i INTEGRATED FURNACE CONTROL THERMOSTAT TERMINAL QIQ FIELD AODEO JUMPER INOTE 61 FURNACE SINGLE STAGE HEAT ING /COOL ING THERMOSTAT WITH FAN SWITCH TERM INALS [RIO 11IZ1w(Yl ,-SEE NOTE 7 INTER•COMPONENT WIRING 24 V. INO T�qY -- �--• LINE v, W 24 V. FIELD LINE V. WI!T" From Dwg. No. 218330204 Rev. 0 FIELD WIRING DIAGRAM FOR TWO STAGE HEATING WITH SINGLE STAGE COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) TO 115V, 1 PH, 60 HZ POWER SUPPLY PER 1 LN LOOALCODES GROUND SCREW 11111, eK r-' NOTES: 1 BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATEIS) 2. LOW VOLTAGE (24 V.1 WIRING TO BE NO, 18 A.W.G. MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM 5. THESE LEADS PROVIDE 116 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER ANO HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. 6. THIS WIRING IS ONLY FOR THERMOSTATS REQUIRING CONNECTION TO TRANSFORMER COMMON TERMINAL. 7. THE "Y" TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE "Y" TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. HUM SEE j NOTE 5 L ev a (' rJ EAC SEE [ BX 1 NOTE 5 L POWER SUPPLY 17 Y� y— FURNACE JUNCT ION BOX INTEGRATED FURNACE CONTROL THERMOSTAT TERMINAL LOW VOLTAGE AIR CONDITIONING OUTDOOR SECTION WITHOUT TRANSFORMER INTER-COMPONENT WIRING �p Y --- -� —LINE v.]wplI� gnis 2,Y. JFIRIN LINE V. w G 7– FURNACE 2 STAGE HEATING RECE►VEC SINGLE STAGE CITY COOLING THERMOSTAT �yCR TUIttiV ►� WITH ERMNNSWITCH �,iAr/F �f 2 9 1499 � Y W1 W2 0 n HERMIT CEN7Eq oe,- -SEE NOTE.6 From Owg. No. 218330203 Rev. 0 Page 28 Pub. No.18.CD1YD2.4 1 :f INSTALLER'S GUIDE 11 -5/8" 5/8" -I 19-5/8" *UD -R OUTLINE DRAWING • (ALL DIMENSIONS ARE IN INCHES) 4" DIAMETER FLUE CONNECT 1.30 14.7/8" 11 L 1-9/16" 7/8 OIA.HOLE ELECTR ICAL CONNECT ION 2 -1/8" 1/2" 1 V~2 DIA. HOLE OAS CONNECTION -2 1/16" 19 - 3/4 "28 -1/4" 1 23-3/4" -- 28- 1/2 "-- D BOTTOM RETURN AIR 3/4' -- 3/4" 1 - 24" -- 1 /2 " 1-•3 -1/4" j--A -1 MODEL A B C D 'UD040R924H 'UD060R936H 14-1/2" 9 -5/8" 13-1/4" 13" "00080R936H 'UD080R948H 'UD100R936H 17.1/2" 9.5/8" 16.1/4" 16" 'UD100R948H 'UD100R960H 'UD120R954H 21" 13.1/16" 19 -3/4" 19-1/2" 'UD100R961 H 'UD120R960H 'UD140R960H 24-1/2" 15.5/16" 23.1/4" 23" - First Letter May Be "A" o "T" 7/8 ILIA. K.0.- ELEL ICAL CONNEC 1 ION (AL111/NAtEI 1/2" 40" 2 1/8" 1 I/2 OIA. K.O. OA; CONNECTIO IAI. FERNATE) 32" 28 - /4" 14-7/8" CITY 5. 5/16 " -1 23-3/4" �-• I -9/16" I-- 1 5/16" RECEIVED TUKWILA LIAR 2 9 1999 PERMIT CENTER MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS UPFLOW CLOSET LEFT SIDE 0 IN, FRONT 3 IN. (Note 1) RIGHT SIDE 0 IN. ( +) BACK 0 IN. FLUE 61N.(#) TOP 1 IN. HORIZONTAL CLOSET (Note 2) TOP 21N.(+) BACK 3 IN. FLUE 6 IN. ( #) SIDES 1 IN. FRONT 3 IN. (Note 1) HORIZONTAL ALCOVE (Note 2) TOP 1 IN. ( +) BACK 0 IN. FLUE 6 IN. ( #) SIDES 0 IN. FRONT 18 IN. M • May be 1" when TYPE 8-1 vent pipe I5 used. + • For 14.1/2" cablnels 3- when 510910 wall vent plpo Is used. When the 14.1/2' width models are Installed Ina horizontal position and a single wall vent pipe Is used, a B' clearance must be supplied between the vent pipo and combuaUblo flooring. Notes: 1) Minimum clearance to front on UD140 models Is B Inches. 2) May be Installnd on combustible Iloor when Type 81 vent Is used, ' • FIRST LETTER MAY BE "A' OR '1" From Dwg. 210340781 Rev, 1 Pub. No. 18- CD19D2.4 Page 29 AI AMERICAN AIM STANDARD- 11- ACO3D1 -2 Built To A Higher Standard. CITIRECETUKDWItq MAR 2 9 1999 INSTALLER'S GUIDE PERMIT CENTER ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES Model: Condensing Units 7A2018- 60A100A, 7C2036- 60A300A, & 7C2060A400A IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of work. These instructions do not cover all variations in systems nor provide for every possible contingency to be met in connection with installation. All phases of this installa- tion must comply with NATIONAL, STATE AND LOCAL CODES. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to your installing deal or local distributor. A. GENERAL The following instructions cover 7A2018- 60A100A, 7C2036- 60A300A, & 7C2060A400A Condensing Units. NOTICE: When installed with an indoor unit equipped with an Accutro&' 1 Flow Control Check Valve (F.C.C.V.) the size must match the size listed on the outdoor unit nameplate and supplied with each outdoor unit. The 7A2060A and 7C2060A outdoor units are only approved with indoor units equipped with thermostat expansion valve refrigerant flow controls. Check for transportation damage after unit is uncrated. Report promptly, to the carrier, any damage found to the unit. To determine the electrical power requirements of' the unit, refer to the nameplate of the unit. The electrical power available must agree with that listed on the nameplate. B. LOCATION & PR.EPARATION OF THE UNIT 1. The unit should be set on a level, support pad at least as large as the unit base pan. 2. The support pad must NOT be in direct contact with any structure. Unit must be positioned a minimum of 12" from any wall or surrounding shrubbery to insure adequate airflow. Clearance must be provided in front of control box (access panels) & any other side requiring service access to meet National Electrical Code. Also, the unit location must be far enough away from any structure to prevent excess roof run -off water from pouring directly on the unit. 3. The top discharge area must be unrestricted for at least five (5) feet above the unit. 4. When the outdoor unit is mounted on a roof, be sure the roof Since the manufacturer has a policy of continuous product improvement, it reserves the right to change specifications and design without notice. © American Standard Inc. 1996 O TOP DISCHARGE - -- UNRESTRICTED 5 FT. ABOVE UNIT IT11.4741. will support the unit's weight. Properly selected isolation is recommended to prevent transmission to the building struc- ture. 5. The maximum length of refrigerant lines from outdoor to indoor unit should NOT exceed eighty (80) feet. 6. If outdoor unit is mounted above the air handler, maximum lift should not exceed sixty (60) feet (suction line). If air handler is mounted above condensing unit, maximum lift should not exceed sixty (60) feet (liquid line). NOTE: Refer to "Refrigerant Piping Guide" Pub. No. 32 -3009- 1, Tab 18 in "APPLICATION MANUAL." 7. Locate and install indoor coil or air handler in accordance with instruction included with that unit. Dwg. No. 11- ACO3D1 -2 INSTALLER'S GUIDE O BRAZE TYPE INDOOR END ACCUTRON'° COMPONENTS SEALING CAP ADAPTER FLOW CONTROL CHECK VALVE (F.C.C.V.) ORIFICE BODY AS SHIPPED --\ FIELD SUPPLIED LIQUID LINE C. ACCUTRONTM FLOW CONTROL VALVE If the indoor unit System Refrigerant Flow control is an AccutronTM orifice and check valve assembly, an orifice size change will be necessary. The outdoor model determines the required orifice size. Check the listed orifice size on nameplate of the selected outdoor model. If the indoor unit is factory shipped with a different orifice size, the orifice must be changed to obtain system rated performance. IMPORTANT: The outdoor unit is shipped with the proper size orifice and a stick -on orifice size label in an envelope attached to the outdoor unit. Outdoor unit nameplate will have correct orifice size specified as BAYFCCV - - - A for rated performance. D. INSTALLING REFRIGERANT LINES Condensing units have provisions for braze connections. Pressure taps are provided on the service valves of outdoor unit for compressor suction and liquid pressures. The indoor end of the recommended refrigerant line sets may be straight or with a 90 degree bend, depending upon situation requirements. This should be thoroughly checked out before ordering refrigerant line sets. The gas line must always be insulated. The units are factory charged with the system charge required when using twenty -five (25) feet of connecting line. Unit nameplate charge is the same. Final refrigerant charge adjustment is necessary. Use the Charging Charts in the outdoor unit Service Facts. 1. Determine the most practical way to run the lines. 2. Consider types of bends to be made and space limitations. NOTE: Large diameter tubing will be very difficult to rebend once it has been shaped. PAGE 2 3. Determine the best startingpoint for routing the refrigerant tubing- - INSIDE OR OUTSIDE THE STRUCTURE. 4. Provide a pull -thru hole of sufficient size to allow both liquid and gas lines. The location of this hole (if practical) should be just above the wall plate which is resting on the foundation. 5. Be sure the tubing is of sufficient length. 6. Uncoil the tubing - -- do not kink or dent. 7. Route the tubing making all required bends and properly secure the tubing before making connections. 8. To prevent a noise within the building structure due to vibration transmission from the refrigerant lines, the following precautions should be taken: a. When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type hangers. b. Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings. c. 'Where the refrigerant lines run through a wall or sill, they should be insulated and isolated. d. Isolate the lines from all ductwork. E. SERVICE VALVE OPERATION BRASS LIQUID LINE SERVICE VALVE The Brass Liquid Line Service Valve is factory shipped in the seated position to hold factory charge. The pressure tap service port (when depressed) opens only to the field brazing side of the valve when the valve is in the seated position. The liquid line valve is not a back seating valve (see WARNING below). AWARNING. Extreme caution should be ex- ercised so the internal steel stem retaining ring is not damaged by backing out the valve stem when opening the valve. If the valve stem is forced out past the retaining ring, system pressure could force the valve stem out of the LIQUID LINE SERVICE VALVE UNIT SIDE OF SERVICE VALVE HEX HEADED VALVE SYSTEM CAP LIQUID LINE CONNECTION CITY OFETUKWILA MAR 2 9 1999 PERMIT CENTER RETAINING RING Dwg. No. 11- ACO3D1 -2 INSTALLER'S GUIDE GAS LINE SERVICE VALVE UNIT SIDE OF VALVE COOLIN CAP 1(4 TURN ONLY COUNTERCLOCKWISE FOR FULL OPEN .-- POSITION +- VALVE STEM PRESSURE TAP PORT CAP OAS LINE CONNECTION • BODY 4 1 CORE valve body. If the retaining ring is missing, do not attempt to open the valve. See Figure 3. BRASS GAS LINE SERVICE VALVE The Brass Gas Line Service Valve is shipped in the closed position to hold the factory refrigerant charge. The pressure tap service port (when depressed) opens only to the field brazing side when the valve is in the closed position. The Gas Line Service Valve is full open with a 1/4 turn. See Figure 4. BRAZING REFRIGERANT LINES 1. Before brazing, remove plugs from external copper stub tubes. Clean internal and external surfaces of stub tubes prior to brazing. 2. Cut and fit tubing minimizing the use of sharp 90° bends. 3. Insulate the entire gas line and its fittings. 4. Do NOT allow uninsulated liquid line to come in direct contact with bare gas line. 5. Precautions should be taken to avoid heat damage to the pressure tap valve core during brazing. It is recom- men•ed that the pressure tap port valve core be removed and a wet rag wrapped around the valve body. NOTICE: Use care to snake sure that no moisture enters pressure tap port, while wet rag is being used. 6. Use a Dry Nitrogen Purge and Brazing Alloy without flux when brazing the field line to the copper factory connection. Flow dry nitrogen into either valve pressure tap port, thru the tubing and out the other port while brazing. 7. Braze using accepted good brazing techniques. LEAK CHECK IMPORTANT: Replace pressure tap port valve core be- fore attaching hoses for evacuation. Dwg. No. 11- ACO3D1 -2 After the brazing operation of refrigerant lines to both the outdoor and indoor unit is completed, the field brazed connec- tions must be checked for leaks. Pressurize through the service valve ports, the indoor unit and field refrigerant lines with dry nitrogen to 200 psi. Use soap bubbles or other leak- checking methods to see that all field joints are leak -free! If not, release pressure; then repair! SYSTEM EVACUATION NOTE: Since the outdoor unit has a refrigerant charge, the gas and liquid line valves must remain closed. 1. Upon completion of leak check, evacuate the refrigerant lines and indoor coil before opening the gas and liquid line valves. 2. Attach appropriate hoses from manifold gauge to gas and liquid line pressure taps. NOTE: Unnecessary switching of hoses can be avoided and complete evacuation of all lines leading to sealed system can be accomplished with manifold center hose and connecting branch hose to a cylinder of HCFC -22 and vacuum pump. 3. Attach center hose of manifold gauges to vacuum pump. 4. Evacuate until the micron gauge reads no higher than 350 microns. 5. Close off valve to vacuum pump and observe the micron gauge. If gauge pressure rises above 500 microns in one (1) minute, then evacuation is incomplete or system has a leak. 6. If vacuum gauge does not rise above 500 microns in one (1) minute, the evacuation should be complete. 7. With vacuum pump and micron gauge blanked off, open valve on HCFC -22 cylinder and charge refrigerant lines and indoor coil with vapor to tank pressure of HCFC -22 supply. NOTE: DO NOT VENT REFRIGERANT INTO THE ATMOSPHERE. 8. Close valve on HCFC -22 supply cylinder. Close valves on manifold gauge set and remove refrigerant charging hoses from iquid and gas pressure tap ports. 11 MECM D CITY OF TUKWILA MAR 2 9 1999 PERMIT CENTER PAGE 3 INSTALLER'S GUIDE NOTE: A 3/16" Allen wrench is required to open liquid line service valve. A 11 4" O en End or Adjustable wrench is required to open gas line valve. A3 14" Open End wrench is required to take off the valve stem cap. 9. The liquid line shut -off valve can now be opened. Remove shut -off valve cap. Fully insert hex wrench into the stem and backout counterclockwise until valve stem just touches retainer ring (approximately five (5) turns) observing WARNING state- ment on page 3. See Figure 3. 10. Replace liquid service pressure tap port cap and valve stem cap. These caps MUST BE REPLACED to prevent leaks. Replace valve stem and pressure tap cap finger tight, then tighten an additional 1/6 turn. 11. The gas valve can now be opened. Open the gas valve by removing the shut -off valve cap and turnip the valve stem 1/4 turn counterclockwise, using 1/4" Open End or Adjustable wrench. See Figure 4. 12. The gas valve is now open for refrigerant flow. Replace valve stem cap to prevent leaks. See Figure 4. If refrigerant lines are longer than 25 feet and/or a different size than recommended, it will be necessary to adjust system refrigerant charge upon completion of' installation. F. ELECTRICAL CONNECTIONS A WARNING. When installing or servicing this equipment ALWAYS exercise basic safety precau- tions to avoid die possibility of electric shock. 1. Power wiring and grounding of equipment must comply with local codes. 2. Power supply must agree with equipment nameplate. 3. Install a separate disconnect switch at the outdoor unit. 4. Ground the outdoor unit per local code requirements. 6. Provide flexible electrical conduit whenever vibration trans- mission may create a noise problem within the structure. 6. The use of color coded low voltage wire is recommended to simplify connections between the outdoor unit, the thermostat and the indoor unit. Table 1 - -- NEC Class II Control Wiring 24 VOLTS WIRE SIZE MAX. WIRE LENGTH *22 AWG 30 FT. 20 AWG 100 FT. 18 AWG 150 FT 16 AWG 225 FT. 14 AWG 300 FT. *If 22 AWG is used, make sure it is high quality wire. 7. Table 1 defines maximum total length of low voltage wiring from outdoor unit, to indoor unit, and to thermostat. PAGE 4 8. Mount the indoor thermostat in accordance with instruction included with the thermostat. Wire per appropriate hook -up diagram (included in these instructions). G. COMPRESSOR SUMP HEAT After all electrical wiring is complete SET THE THERMO- STAT SYSTEM SWITCH IN THE OFF POSITION SO COM- PRESSOR WILL NOT RUN, and apply power by closing the system main disconnect switch. This will activate the compres- sor sump heat. Do not change the Thermostat System Switch until power has been applied long enough to evaporate any liquid HCFC -22 in the compressor (30 minutes for each ound of HCFC -22 in the system as shown on the nameplate). Follow- ing this procedure will prevent compressor damage at the initial start -up. Record the "POWER APPLIED DATE" on the designated lines below: Time A M./P.M. Date By (Electrician) H. OPERATIONAL AND CHECKOUT PROCEDURES Final phases of this installation are the unit Operational and Checkout Procedures which are found in this instruction. To obtain proper performance, all units must be operated and charge adjustments made in accordance with procedures found in the Service Facts. I. ELECTRIC HEATERS Electric heaters, if used, are to be installed in the air handling device according to the instructions accompanying the air handler and the heaters. J. START CONTROL These units that are single phase have quick start components which are factory installed. K. OUTDOOR THERMOSTAT An outdoor thermostat TAYSTAT260A may be field installed. For data, see wiring diagram attached to unit and instruction sheet packaged with outdoor thermostat. C1Ty OFETUKWILA MAR 2 9 1999 l'EpM(T CENT -R Dwg. No. 11- ACO3D1 -2 INSTALLER'S GUIDE A TYPICAL FIELD WIRING DIAGRAM FOR 7A20 & 7C20 WITH AIR HANDLER NOTES: 1. POWER WIRING AND GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 2. BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE. 3. LOW VOLTAGE WIRING TO BE NO. 18 A.W.G. MINIMUM CONDUCTOR. 4. USE COPPER CONDUCTORS ONLY. 5. POLARIZED PLUG SECTION PM•A IS ATTACHED TO HEATER CONTROL BOX. SECTION 1.PF IS FACTORY WIRED INTO AIR HANDLER. 8. IF ODT IS NOT USED, THEN CONNECT APPROPRIATE JUMPER FROM W1 TO W2 ON LVTB. TO POWER SUPPLY PER LOCAL CODES ROOM THERMOSTAT AY28X092 OR AY28X105 FIELD ADDED JUMPER SET •HA•PER CURRENT THRU WI. W2, SHOWN ON WIRING DIAGRAM TO POWER SUPPLY PER LOCAL CODES &AS DEFINED IN FIELD WIRING TABLE INTER •COMPONENT WIRING - 24 V. ' FACTORY LINE V.f WIRING 24 V. FIELD LINE V} WIRING SEE NOTE 5 MR HANDLER }SEE NOTE 6 From Dwg. 21B131075 Rev. 2 A TYPICAL FIELD WIRING DIAGRAM FOR 7A20 & 7C20 WITH FURNACE FOR SINGLE STAGE HEATING, SINGLE STAGE COOLING NOTES: 1. BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE(S). 2. LOW VOLTAGE (24V.) WIRING TO BE NO. 18 A.W.G. MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 6. THE TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE "Y" TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. SAIL SWITCH HUM IDISTAT AY28 %119 HOT ` '^ •,�n TO 115 VOLT POWER SUPPLY' NEUTRAL F� LH LN POWER SUPPLY NOTE 5 N OTE 4 HEAT THERMOSTAT _ __ _ i 1 1 l r.\--/- LOW VOLTAGE AIR CONDITIONING 1 I I I SECTION 11 I I I WITHOUT TRANSFORMER 1 I I I OUTDOOR I -- _— __..{,I POWER (OPTIONAL IT L RED OR BLACK (MOUNTED IN RETURN AIR DUCTI INE VOLTAGE SAIL SWITCH �•��fj WHITE �J L- - ----+ L__ LH ELECTRONIC MR I- LN }7,OWER 5 SUPPLY CLEANER •OPTIONAL( ALTERNATE HOOKUP FOR MODEL BEFI4O RED OK OR 200 ELECTRONIC AIR CLEANER BLACK L �j WHITE I BAY24%043 RELAY KIT CLEANERNIOPTIONALI LH LN POWER SUPPLY TO 115 VOLT GROUND SCREW FURNACE/ C ONTRROOALA TED ¢ R1UIOSTAT TER41NKL5. INTER•COMPONENT WIRING -LINE V. } WIRING - - LINE V. FACTORY BLACK -. / -WHITE ft-. I H II ,, II N l T POWER SUPPLY PER.. LOCAL CODES FURNACE JUNCTION CITYOOF L TUKWTuK F tA om Dwg. 218340432 Rev. 0 MAR 2 9 1999 PERMIT CENTER Dwg. No. 11- ACO3D1 -2 PAGE 5 , INSTALLER'S GUIDE • SERVICE PANEL --11" ELECTRICAL AND REFRIGERANT COMPONENTS CLEARANCES PER PREVAILING CODES. 7A2018- 60A100A,7C2036- 60A300A & 7C2060A400A OUTLINE DRAWING ( \„ U-71 1) 171 16i 1 244 I9S 1 2 1 28.6 11•1/81 DIA. K.O. WITH 22,2 17/81 DIA. HOLE ELECTRIC POWER SUPPLY 22.2 17/81 DIA, HOLE LOW VOLTAGE II II 0 ..4.'_ II I I �ii 111 11► II 101`.111 1 219 I8O 1 130 154 + I II III 64 12} 1 1,41U ID LINE SERVICE VALVE, 0.D. FEMALE BRAZED CONNECTION WITH 1/4" SAE FLARE PRESSURE TAP FITTING. INOT SHOWNI 238 19i 1 130 (5 1 51 121• 67 12i 1 FIG. 2 From Dwg, 21 D149570 Rev. 3 FIG. 1 k— TOP DISCHARGE AREA SHOULD BE UNRESTRICTED FOR AT LEAST 1524 15 CEIBRUOTTER D BE PLACED SOOOFRUN•FFWA DOES NOT POUR DIRECTLY ON UNIT, AND SHOULD BE AT LEAST 305 112 "I FROM WALL AND ALL SURROUNDING SHRUBBERY ON TWO SIDES, OTHER TWO SIDES UNRESTRICTED. GAS LINE SERVICE VALVE, "0" 0.D. FEMALE BRAZED CONNECTION WITH 1/4" SAE FLARE PRESSURE TAP FITTING. INOT SHOWNI GAS L)NE BALI.. SERVICE VALVE BALL 1/4 TURN I//4" SAE FLARE PRESSURE CONNECTION WITH SHOWNI LIOUID LINE SERVICE VALVE, "E" 0.11 FEMALE BRAZED CONNECTION WITH 1/4" SAE FLARE PRESSURE TAP FITTING. INOT SHOWNI Crry pFETuKWrL4 MAR 2 9 mpg PERMIT CENTER MODELS FIG. A B C D E 7A2018A100A 2 28-5/8 34.1/2 30-3/8 5/8 1/4 7A2024A100A 2 32-3/4 34.1/2 30.3/8 3/4 5/16 7A2030A100A 1 32.3/4 29.3/8 25-5/8 3/4 5 /16 7A2036A100A 7C2036A300A 2 28-5/8 34.1/2 30.3/8 7/8 3/8 7A2042A100A 2 37 34.1/2 30-3/8 7/8 3/8 7A2048A100A 7C2048A300A 2 37 40-3/4 34-3/4 1-1/8 3/8 7A2060A100A 7C2060A300A 7C2060A400A 2 37 40-3/4 34-3/4 1.1/8 3/8 PAGE 6 Dwg, No. 11 -ACO3D1 -2 INSTALLER'S GUIDE CHECKOUT PROCEDURE After installation has been completed, it is recommended that the entire, system be checked against the following list: 1. Refrigerant Line, Leak checked 2. Suction Lines and Fittings properly insulated 3. Have all Refrigerant Lines been secured and isolated properly? 4. Have passages through masonry been sealed? If mortar is used, prevent mortar from coming into direct contact with copper tubing 5. Indoor coil drain line drains freely. Pour water into drain pan 6. Supply registers and return grilles open and unobstructed cITYRE IL A 7. Return air filter installed 4R ..2..,,,3..799 ) 8. Thermostat thermometer is accurate. Check against a reliable thermometer. Adjust per instructions with thermostat p RMl7:.rswen 9. Is correct speed tap being used? (Indoor blower motor) SYSTEM OPERATIONAL CHECK IMPORTANT: To prevent compressor damage which may result from the presence of LIQUID refrigerant in the crankcase, these procedures should be followed at initial Start -Up and at anytime the power has been off for 12 hours or more. 1. Before proceeding with this "Operational Check," go to "Compressor Sump Heat Section" of this instruction to determine the time compressor heat has been "ON," and make entry of the designated lines, in Step 2. 2. Start -Up Time A.M. /P.M. Power Applied Time A.M. /P.M. Time Lapse Hours Minutes. 3. If Steps 1 and 2 cannot be used, then place thermostat's system switch in the "OFF" position and apply power by closing system disconnect switch. This energizes compressor heat and evaporates the liquid in the crankcase. TO EVAPORATE LIQUID ALLOW AT LEAST ONE -HALF HOUR PER POUND (HCFC -22), AS SHOWN ON UNIT NAMEPLATE. OPERATING PRESSURES: After the unit has operated in the cooling mode for a short period of time, install pressure gauges on the gauge ports of the discharge and suction line valves. Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit's Service Facts. NOTE: Use the pressures from Service Facts to determine the unit refrigerant charge. To charge the system accurately, use superheat charging, or pressures depending on flow control. 4. Except as required for safety while servicing: DO NOT OPEN SYSTEM DISCONNECT SWITCH. SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES, IF USED DOES HEATER REQUIRE A SEPARATE CIRCUIT? 1. Be sure the fused disconnect switch is "OFF," and safety label (if any) is attached [ ] 2. Check on field wiring for sound connections and grounding according to codes [ 3. Check fuses for proper size per nameplate specifications [ ] 4. Check control box panel — in place and secured [ NOTE: OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL SYSTEM. Dwg. No. 11- ACO3D1 -2 PAGE 7 INSTALLER'S GUIDE 'L'^ V/ 0 V W z z O U) CC 0 CL z 4 2 cc1- W U O cc a 1- O V Y V .:a Room Temp. Inform owner or representative on how to operate system and what to expect of it. 1 NOTES O If Electric Heaters are installed, they will be energized when indoor temperature is 2°F. below setting of indoor thermostat and outdoor temperature is below setting of outdoor thermostats. Blue light on thermostat should come on. ® If Electric Heaters are installed, one heater will be energized. Additional heaters will be energized if outdoor temperature is below setting of outdoor thermostats. Blue fight on thermostat should come on. ® If Electric Heaters are not installed, air supply will be cool. ()Warm air should begin to circulate from supply grilles, and red fight on face of thermostat should come on. O Performance and Charge may also be checked in Heating Mode. See Unit Operating instructions. x Q x . .1.6 1°O' W IL O x O x O x L)E u) E E x. x x x x x x x COMPONENT OPERATION Compressor Runs )< >( >< >( • fl x x x a11. � ' > )< >( >< >< < unllunitsul.:.: LlBIuauielddnS : , I 1 a 1 m y THERUOSTAT SETTINGS {INDOOR) System Switch ANUAL 0 V x x 8 x x X X X a a 5 a Q X X X X X SUPPLEMENTARY INSTRUCTION ? Move 'HEAT' temperature selector above room temperature. 1 Move 'COOL' temperature selector below room temperature. A. Use charts attached to Outdoor unit. B. Initiate defrost. C. Move black switch from 'NORMAL'to'EMERG. HEAT' position. 4 x x Fan. Switch 0 m, e cp x a X x x x x x f o Thermostat System Switch Thermostat Fan Switch & ID Fan Operation Cooling Operation Checking Performance & Charge (if needed)® Heating Operation Defrost Operation Electric Heat During Defrost Emergency Heat ;; '1:{U iy'.;.;, Z: .- N C7 v Un CD N. 00 Since American•Standard has a policy of continuous product improvement, it reserves the right to change the specifications and design without notice. Technical Literature - Printed in U.S.A. CITY OFETUKWILA MAR 2 9 1999 PERMIT CENTER The Trane Company Unitary Products Group 6200 Troup Highway Tyler, TX 75707 PAGE 8 Dwg. No, 11- ACO3D1 -2 January 11, 2001 City of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director Steve Hayes 13130 44'h. Av. S Tukwila, WA 98188 SUB1ECT: Permit Status #M99 -0068 Goodyear Tires 12115 E Marginal WY S Dear Mr. Hayes: In reviewing our current permit files, it appears that your permit for the changeout of A/C /Furnace /Duct work that was issued, on March 23, 2000 has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the Building Official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non- complying and not in conformance with the Uniform Building Code and /or Uniform Mechanical Code. Please contact the Permit Center at (206) 431 -3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter. Sincerely, Tammy Beck Permit Technician File: M99 -0068 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206.431 =3670 •- Fax: 206. - 431 -3665 "Mi,t{.,tii Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director March 10, 2000 Steve Hayes 13130 44Th Ave S Tukwila Wa 98188 RE: Permit Status M99 -0068 12115 East Marginal Way S Dear Mr Hayes: In reviewing our current permit files, it appears that your permit for an A/C & furnace change out issued on April 8, 1999, has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the building official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non - complying and not in conformance with the Uniform Building Code and/or Mechanical Code. Please contact the Permit Center at (206)431 -3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter. S incerel ;,u c20,/ Bill Rambo Permit Technician Xc: Permit File No. M99 -0068 Duane Griffin, Building Official 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431 -3670 • Fax: 206.431.3665 COOrd. PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M99 -0068 DATE: 3 -26 -99 PROJECT NAME: GOODYEAR TIRES Original Plan Submittal Response to Incomplete Letter Response to Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: Buildin' g Division G ,-? -' ❑ Public W Works Fire Prevention Ufa 3-301/ Structural ifet_ Planning Division ❑ Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues, Thurs) DUE DATE: 3 -30 -99 Complete Comments: Incomplete Not Applicable ❑ TUES /THURS ROUTING: Please Route No further Review Required Routed by Staff ❑ (if routed by staff, make copy to master file and enter into Sierra) REVIEWERS INITIALS: DATE: APPROVALS OR CORRECTIONS: (ten days) DUE DATE: 4 -27 -99 Approved Approved with Conditions Not Approved (attach comments) ❑ REVIEWERS INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE: Approved Approved with Conditions Not Approved (attach comments) ❑ REVIEWERS INITIALS: DATE: \PR•ROUTE,DOC 6/98 F625.052.000 (8/97) DEPAR'L_BNT OF LABOR AND INDUSTRIES C.) REGISTERED AS. PROVIDED BY LAW AS CONST CONT GENERAL REGIST. ## • EXP. DATE CCO1. HAYESH *101QE 12/01/1999 EFFECTIVE DATE 11/05/1990 HAYES HEATING PO BOX 68756 SEATTLE WA 98168