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HomeMy WebLinkAboutPermit M99-0074 - JOHNSON GARYM99 -0074 15842 47t'' Ave. So. Gary Johnson City 'by Tukwila (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 MECHANICAL PERMIT Permit No M99 -0074 Type: B -MECH Category: RES Address: 15842 47 AV S Location: Parcel #: 238660 -0055 Contractor License No: NORPAHA123M5 Status.: ISSUED. Issued: 04/15/1999 Expires:. 10/12/1999 TENANT GARY JOHNSON Phone: 206- 241 -2099 15842 47 AV S, TUKWILA, WA 98188 OWNER ESTATE OF LENORA A .PHILLIPS Phone: (206)672 -2412 C/O DEBRA & GARY JOHNSON, 7.20 15TH ST SW, EDMONDS WA 98020 CONTACT DENNIE DELVIN Phone: 253 -931 -0608 3414 'A' ST SE, #102, AUBURN WA 98002. CONTRACTOR NORPAC HEATING'& AIR CONDITION. Phone: 206 931 -0610 3414 A, STREET SE:,-.#102;' WA' 98002. **• k• k * * *•k*** *•k * *sl•k•k•k * * * * *ti ** * k************ k• k*** *" k•k * ** * * *kk•kk *•k* * * ** * * *k ** *•k Permit Descr.,ip;tion: REMOVE EXISTING OIL`FURNACE.. INSTALL NEWGAS FURNACE, HOT WATER HEATER'ANAD TWO NEW DUCT . SUPPLY RUNS. UMC Edit'ion:'" "1997 Valuation:. Total Permit Fee: 900.00 61.19 *********** l4******************• k***** .* * * * * ** * * * * * * * *; *•kk* * ** * * * *** Permit Center Authorized Signature ' Date I hereby certify that "I have 'read .and examined this permit and know the same to be'.true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not The granting of this permit does not presume to give authority to violate or cancelthe provisions of any other state or local laws regulating construction or the performance of work. ''.1 •a'm authorized to sign for and obtain this building permit. Signature _ __�.1__ Date. 1/45-96/ Print Name: Title: This permit shall become'n.ull':an.d..voi.d if:the Work is not commenced within 180 days from the date of iss'uan'ce, or i f the work i s suspended or abandoned for a period of 180 days from the last inspection. CITY OF TUKWILA Address: 15842 47 AV S Suite: Tenant: GARY JOHNSON Type: B-MECH Parcel #: 238660-0055 Permit No: M99-0074 Status: ISSUED Applied: 04/07/1999 Issued: 04/15/1999 **.k*****A*****A**4.**********1(*****************1(k**44************A****.A!*4**** Permit.Conditions:: . • 1. Plumbing:permits shall be obtained through the Seattle-King County Department of PublicHealth_. ,plumbing will be inspected by.thataelcyplmdIngf.,...alaoipinil (296-4722). 2. EleCtricaf,perRteS,Sf411 Opokitained through the . :',washington „ t , • .• „ ... • State D i v i s ion.:''0-''Lai?or '..an'.'d "'1.dits,tii es and ,,a 1 f':e:f.eN r i c a 1 ., , •. , work . W ill- be':..„.:1,4ispected '':bY .';:,t ha t,':,ataen"Cy, (24l8.(:',30) ';':::::?kV,.., • . No changesW)11 be'Oade'to the,p)ans-unliSsapprove0,*(• the Eng i neer,•';:and t.,he ti4kw i 1 a,., Bo lid i nig .. ti -V ti, 1.s,3 on ;' -;,.;.''',:i..,•,:' ...„. --,•i.. ,,`,;.... . . • . 4. A 11 perm) tS ,5r.,::friSpeCt ion r,ecordS ,i and approved p la'ili". shall be a va i 1 able' a t; the .job'' s i ter prior .to, the start..., p-f.;41)ypoti'...; s truc.elOn...„ Thee :id o c u m en t S .'a re the ma i n t a i ned and ay all4;. , . , 5. Al I .'6OnstrUct ion to be ::done In conformance wi th approved able i...,u.ii:t 11 final .*1 nspeCtriTon,....approva:1, is granted.' PlOitiand requirementS.4.of the. Unfform Building Code (1997 ,* ... . ,;... „ .. -'.• ..., „ - • L,,:., ,,,,,,...,, Ed ttlOn)::, a s..) amen de d , Aintforli0Mechani ca l Code (1997 :. Edit Ion .and.:..WaSh tng tOii • Stilt:Eiiergy.."C'qde •c4997, Edit i on) , .,... . ' 6. Valjdity of Permit__ The 10mipp.p'*'" a'..per*it or apPrOi.iafri.,of 7.. Manufacturer fnsta 1 1 a t ion. instruO0OnsyrequIred on site. - of any of 'the '. prOuis ton:.s Of the building code or of:. ariy-'. oti-,i,ar ordinance 6'17. tri'el ti OAlt t i pyi,;- -No:perm i t preSumtng: tOYi! (41kre;',authorltY to ':v1O,1 ate' or ci:Ailc0,:t.64;'OrbvJs ions of-this Vs.' • for the . b'Ui'..1.d i rig: inspectors rev few ;',/ ''!: '• '',, ''.:,' f''' ••,;:' ' '','''''' - stOied to2:te—:a permi t -for, r an:j,a0pro;.0a1 .. Of , any v fo Tat ion OlanSt ti..p6if)o-ratto11:7,..i,. andOompiitatiOnS shall not be O.::-..05 code ha 11„,,be valid. id. • ..0 _ ,.. .., , ' ','..• ,.'. ',,.,.. • ,,, . .., , • .4 • CITY OF T' 'KWILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Miscellaneous Permit Application Application and plans must be complete In order to be accepted for plan review. Applications will not be accepted through the mall or facsimile. Project Name/Tenant: ( tZ12 '// 'l () 17 A-' •'r) ry Value of Construction: 1/%CCU Site Address: City State /Zip: ' S f/ 2 Tax Parcel Number: ; e., ---c) Property Owner: '"1--. / ii t< Address: 7 Phone: 06 _.. ,2- ` /1 -- 0 f i' Fax #: Street Address: 0 Sewer 0 Metro 0 Standby City State /Zip: Contact Person: Phone: Street Address: .J,'-/ 5- i'_" .5'F-7 // City State /Zip: "1/0.9- l rc r /Ju r w� /l/J7 ISGZ'l~ Fax #: ':2. 3 __ 93 / -CMG %7 Co tractor:, pint /4c_ / `A./- / . / c/ A., G.- 4b'r.6/77cr'_e/ /'k/ Phone: 53 23 / - Gnl;- Street Address: .3e 1 ui /4 -;7.-- 5'4= City State /Zip: A4 /G),9 .4 /.,,.,,-- 9,9e0 Fax #: :s- 3 43 / 2 `/7 Architect: Phone: Street Address: City State /Zip: Fax #: Engineer: Phone: Street Address: City State /Zip: Fax #: MISCELLANEOUS PERMIT REVIEW AND. APPROVAL REQUES TED: (TQ:BEFiL,LEDYOUT BYAPPLICANT)';: ' 1 Description of work to be done: �, k, :WO r ? y_, 4714'5 4'91 4 F=u #-A=.41 c ., . r✓ s JrP /r /1/r c� (er L (.t-, r,ucc F - r l :v, `, c r? -r.0 • i . •mil .. t.! 7/ . .4 t • Will there be storage of flammable /combustible hazardous material in the building? ❑ yes el no Attach list of materials and storage location on separate 8 1/2 X 11 paper indicating quantities & Material Safety Data Sheets ❑ Above Ground Tanks ❑ Antennas /Satellite Dishes ❑ Bulkhead/Docks ❑ Commercial Reroof ❑ Demolition ❑ Fence 53 Mechanical ❑ Manufactured Housing - Replacement only ❑ Parking Lots in Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems ❑ Temporary Facilities ❑ Tree Cutting L_, APPLICANT REQUEST FOR MISCELI .ANEOUS.PUBLIC;WORKS:PERMITS: ❑ Channelization /Striping ❑ Curb cut /Access /Sidewalk ❑ Fire Loop /Hydrant (main to vault) #• Size(s): ❑ Flood Control Zone ❑ Land Altering: 0 Cut_ cubic yards 0 Fill cubic yards 0 sq ft grading /clearing ❑ Landscape Irrigation ❑ Sanitary Side Sewer if: ❑ Sewer Main Extension 0 Private 0 Public ❑ Storm Drainage ❑ Street Use ❑ Water Main Extension 0 Private 0 Public ❑ Water Meter /Exempt # Size(s): 0 Deduct 0 Water Only ❑ Water Meter /Permanent # Size(s): ❑ Water Meter Temp # Size(s): Est. quantity: gal Schedule: ❑ Miscellaneous ❑ Moving Oversized Load/Hauling MONTHLY SERVICE BILLINGS TO:.: _ Name: I Phone: Address: City /State /Zip: 0 Water 0 Sewer 0 Metro 0 Standby WATER METER DEPOS1T /REFUND BILLING: Name: Address: Phone: City /State /Zip: Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. L DaIO appllcang�gd: Date appll"" I Applleei(gfltaken by: (initials) MISCPMT.DOC 7711/96 ALL MISCELLANEOUS MIT APPLICATIONS MUST BF SU: TED WITH THE FOLLOWING: ➢ ALL DRAWINGS SHALL BE AT A LEGIBLE SCALE AND NEATLY DRAWN ➢ BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED ➢ ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT ➢ STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER ➢ CIVIUSITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER (P.E.) ri SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR PERMIT REVIEW Submit checklist: No :: M =9 Above Ground Tanks/Water:Tanks - Supported directly upon grade exceeding: 5;000 gallons and a ratio of height to diameter or width which exceeds.2:1 O Antennas /Satellite Dishes Submit checklist No M -1 raN . Awnings /Canopies -. No signage Commercial Tenant Improvement Permit CI Bulkhead /Dock Submit:checklist : No M -10 El Commercial Reroof Submit checklist.'_ No M -6 0 Demolition Submit checklist O:, ; M=3a in Fences - Over 6 feet in Height Submit checklist, No M -9 0 Land Altering /Grading /Preloads: Submit checklist No: M -2 El Loading Docks Commercial Tenant Improvement Permit' ;SUbMit Checklist, No .H =17. M Mechanical (Residential & Commercial) ' Submit checklist,. No M -8 Residentlal:only. - H -6, H -16 Miscellaneous: Public Works.Permits Submit checklist No H -9 Manufactured Housing (RED INSIGNIA ONLY) Submit checklist' No M -5' 0 Moving Oversized Load /Hauling Submit checklist . No: M -5 Q Parking Lots Submit checklist No: M -4 ri Residential Reroof - Exempt with following exception: If roof structure to be repaired or replaced Residential Building Permit Submit checklist , No:. M -6 Q Retaining; Walls - Ovei' 4 feet in height Submit checklist No M -1 J . Temporary. Facilities .' Submit checklist " ; No:. M -7 El Temporary Pedestrian Protection/Exit Systems : Submit checklist No M -4 O Tree.Cutting.: Submit checklist No M -2 Copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Building :Owner /Authorized Agent: lf the applicant is other than the owner, registered architect/engineer,' or contractor licensed. by the State of Washington, a notarized letter from the property,oWner authorizing the agent 16 submit, this permit application and obtain th'e permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND 1 AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OrER OR AUTHOR ZED AGENT: Signature: C ., F J �j' - Date: 4 i5 Print name: i1)e irii6,4 tl J Phone: _s ?- %296 05. raN . 23V-e6 t/ Address: CIt tat /Zip: MISCPMT.DOC 7/11/96 � � � *�**+*+ *�*+* *+^ +a*+��*+**k*A*A**A.%***A*A*A+**++A+«*+*+**^ CITY OF TUKNILM, NA **+*++***a*A*A*++A*ka*A+A***+ Arn»A*a*++o*~****a++**+ TRANSMIT Number: H9800048 Amount: 61.19 04/15/99 13:14 Payment Method: CHECK Notation: NORpAC HEATING Init: BLH _-_---~�_--_�-�---~ -. Permit No N99~0074 Type: 8-MECH MECHANICAL PERMIT Parcel #o: 23866O-0055 Site Address: 15842 47 AV G ?RANGMIT --~^----- This Payment • : Total Fees: 61.19 61.19 Total ALL Pmts: 61.19 Balance: .'0O +�*+**++*+*+***a*w*+a***+a**x+A+a*11***6**++**+*a+*a^+*k*+*�++aa* Account Code OO�0/345.830 000/332"100 Description PLAN CHECK ~ RES MECHANICAL - RES 1 Amount 12.24 48.95 .---~^�~- ( ... • — ( , I I ! ! ! (-0 t i - t. 4 , - .e..ieJ 4. e , .41 1: X, //' !'•..____I. et t__?...4.Q;f1011 q- Pi t a 4 r t 4 Id t 0 ‘S /,‘. I. .- , 1,, ,„,,,. ,, c:.......t. .., . C': .2-, 4_ 41> 6.6.4...1-,...-, 5 74-----e- 2'..-7( i s ii ...if £ L4..rio ty ei, 13 tr-AJ-c •..-2--z.44.4.) ....-1-...401 4/ 4 €...5. e 1: /4. i.".f I "g:' 4 = 9 X I 4 e /1 Z. c 2 r** i. MIS 4./441:5' . _la( ,---72., 0 ,.....,,i) 4,- 4, - C t., k;/ s'z, ,,, 4. //,;-..,.. . ,/, ‘ 1( 1,.....4 c, X ... ,....-: ce -4,1-., --Z.tis it , .-,-, , .7 it ,,e-if,-. - .... zio-f,... A ....:15. / -.'-‘ l" ...-:-..... ,e,„,. — Pe.../04s/ ) Cc7c, • • ,e).74.-/ FILE. COPY. • •••‘.411. .--TSTPARATE-PERMIT •-•- REQUIRED FOR 0-MECHANICAL • — LECTRIOAL 0 PLUMBING GAS PIPING • Y OF 711iiM11.A--- L.A.3iLDIffa-DiVIStO I , 1-- RECEIVED CITY OF TUKWILA - PERMITT'CENTER INSTALLEkS GUIDE ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES 1 8 -C D20 D 1 -7 Library Product Section Product Model Literature Type Sequence Date File No. Supersedes Model: *UD060R9V3H *UD080R9V3H *UD100R9V5H *UD140R9V5H *DD060R9V3C *DD080R9V3C *DD100R9V5C *DD120R9V5C * — The first letter may be "A" or "T" Variable Speed, 2 -Stage Upflow / Horizontal and Downflow / Horizontal, Gas -Fired Furnaces, "Fan Assisted Combustion System" IMPORTANT —This Document i s customer property and is to rem ain with thi s unit. Please return to service information pack upon completion ofwork. For VENT SIZING INFORMATION see: USA — National Fuel Gas Code ANSI Z223.1/NFPA 54 (Latest version) CANADA — Natural Gas Installation Code CAN /CGA- B149.1 (latest version) Propane Installation Code CAN /CGA- B149.2 (latest version) USA/CANADA ALTERNATE — Category I Venting Guide Pub. No. 18-CH23D1 (Latest Version) Downflow Since the manufacturer has a policy of continuous product improvement. II reserves the right to change specifications and design without notice. Upflow CITY OF TUKWILA APR 0 7 iS.-; PERMIT CENTFP v‘ P. . 18- CD20D1 -7 m American ubNo Standard Inc. 1998 INSTALLER'S GUIDE 3. Is there suflicie,, .pace for servicing the furnace and other equipment? A minimum of 24 inches front accessibility to the furnace must be provided. Any access door or panel must permit , removal of the largest component. 4. Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and any closed panel or door provided? (See Fig. 1) 5. Are the ventilation and combustion air openings large enough and will they remain unobstructed? If outside air is used, are the openings set above the highest snow accumulation level? (See the Air for Combustion and Ventilation section) 6. Allow sufficient height in supply plenum above the furnace to provide for cooling coil installation, if the cooling coil is not installed at the time of this furnace installation. 7. A furnace shall be installed so electrical components are protected from water. 8. If the furnace is installed in a residential garage, it must be installed so that the burners, and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from vehicles. CAUTION: Do not install the furnace in a corrosive or contaminated atmosphere. WARNING: Do not install the furnace directly on carpet- ing, tile or other combustible material other than wood flooring. For downflow application, subbase (BAYBASE205) must be used between the furnace and combustible flooring. When the furnace is installed ver- tically with a cased coil, a subbase is not required. HORIZONTAL INSTALLATION CONTENTS INSTALLATION General Installation Instructions 2 Location & Clearances 2 Outline Drawings 3 -4 Horizontal Installation 5 Air for Combustion and Ventilation 5 -6 Duct Connections 7 Return Air — Filters 7 -8 Venting — General Information 9 -10 Electrical Connections 10 Field Wiring Diagrams 11 -13 Gas Piping 14 START -UP AND ADJUSTMENT Preliminary Inspections 14 Combustion and Input Check 14 High Altitude Derate 15 Sequence of Operation 16 Lighting Instructions 16 Control and Safety Switch Adjustment 17 Variable Speed Airflow Adjustment 17 -18 Abnormal Conditions 18 GENERAL The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Con- tractors Association (ACCA) or A.R.I.230 be followed in estimat- ing heating requirements. When estimating heating require- ments for installation at Altitudes above 2000 ft., remember the gas input must be reduced (See GAS INPUT ADJUSTMENT). Material in this shipment has been inspected at the factory and released to the transportation agency with- out known damage. Inspect exterior of carton for evi- dence of rough handling in shipment. Unpack carefully after moving equipment to approximate location,. If damage to contents is found, report the damage immedi- ately to the delivering agency. Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installation must conform with the National Fuel Gas Code ANSI Z223.1 "latest edition" or CAN /CGA B149 Installation Codes. The latest code may be obtained from the American Gas Association Labo- ratories, 8501 E. Pleasant Valley Rd., Cleveland, Ohio 44131. These furnaces have been classified as Fan Assisted Combustion system CATEGORY I furnaces as required by ANSI Z21.47 "latest edition" and CAN /CGA 2.3. Therefore they do not require any special provisions for venting other than what is indicated in these instructions. (Category I defined page 6). NOTE: To prevent shortening its service life, the furnace should not be used as a "Construction Heater" during the finishing phases of construction. The low return air temperatures can lead to the formation of condensate even though this is a non - condensing model. Condensate in the presence of chlorides and fluorides from paint, varnish stains, adhesives, cleaning compounds, and ce- ment create a corrosive condition which may cause rapid deterioration of the heat exchanger. LOCATION AND CLEARANCES The location of the furnace is normally selected by the architect, the builder, or the installer. However, before the furnace is moved into place, be sure to consider the following requirements: 1. Is the location selected as near the chimney or vent and as centralized for heat distribution as practical? 2. Do all clearances between the furnace and enclosure equal or exceed the minimums stated in Table 1. Page 2 jr):.) Y ♦ 4 M FIGURE 1 CABINET SIDE SUB -BASE FLANGE (BENT UP) SUB-BASE oig INSULATION CABINET SIDE SUB-BASE FLANGE (BENT UP) SUBBASE PLENUM DUCT PLYWOOD FLOOR Required floor opening: (DOWNFLOW) FIGURE 2 j FURNACE FRONT TABLE 1 CABINET WIDTH RETURN DUCT WIDTH FLOOR OPENING PLENUM OPENING "A" "B" "A" "B" 17 -1/2" 16.1/4" 16 -5/8" 20 -1/8" 15 -5/8" 19 -3/8" 21" 19 -3/4" 20 -1/8" 20 -1/8" 19 -1/8" 19-3/8" 24 -1/2" 23 -1/4" 23-5/8" 20-1/8" 22 -5/8" 19 -3/8" Pub. No. 18- CD20D1 -7 11103aDitT 'CAI 'qnd l•-5/8" B 1.30 7/8 DIA.HOLE ELECTRICAL CONNECTION 4" DIAMETER FLUE CONNECT k-4-1/16" 14 -7/8" 2 -1/8" 1/2" 1 V2 DIA. HOLE GAS CONNECTION 2-1/16" 1-9/16" r L 23- 3/4 "j --28 -1/2" BOTTOM RETURN AIR . 19 -3/4" 28 -i /4" 1 1/2" 3/4" 1_24"---0•1 3-1/4" 3/ 4" *UD -R9V OUTLINE DRAWING (ALL DIMENSIONS ARE IN INCHES) 7/8 DIA. K.O. ELECTRICAL CONNECTION (ALTERNATE) r 1/2" 1 1 1/2 DIA. K.O. GAS CONNECTIO (ALTERNATE)-v 40" MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS' UPFLOW CLOSET LEFT SIDE 0 IH. FRONT 3 IN. INOTE 11 RIGHT SIDE •0 IN. BACK 0 IN. FLUE •6 IN. TOP 1 IN. L-2 1/8" 32" 28 -1/4" 1 1 1 SIDE I RETURN AIR A HORIZONTAL CLOSET (NOTE 21 TOP -2 IN. BACK 3 IN. FLUE •6 IN. SIDES 1 IN. FRONT 3 IN. )NOTE II HORIZONTAL ALCOVE (NOTE 21 TOP •1 IN. BACK 0 IN. FLUE •6 1N. SIDES 0 IN. FRONT 18 IN. • - MAY BE I" WHEN TYPE B-I VENT IS USED • - FOR 14 -1/2" CABINETS 3" WHEN SINGLE - WALL VENT PIPE IS USED. WHEN 14 -1/2" CABINETS, ALL • 00040C - • U0040R -.• U0060R -, • UE040A -, • UDO, 60C -, AND • UE060A- ARE INSTALLED IN A HORIZONTAL POSITION AND A SINGLE WALL VENT PIPE IS USED. A 6 INCH CLEARANCE MUST BE SUPPLIED BETWEEN THE VENT PIPE AND COMBUSTIBLE FLOORING. NOTES: II MINIMUM CLEARANCE TO FRONT ON • UDI40R960 AND • U0I40C960 IS 6 INCHES. 21 MAY BE INSTALLED ON COMBUSTIBLE FLOOR WHEN TYPE B -I VENT 15 USED. ----7r 14 -7/8" L I -9/t6" 23 -3/4" L 1 -5/16" 5 5/16" f MODEL A B C D 'UD060R9V3H 'UD080R9V3H 17 -1/2" 9 -5/8" 16 -1/4" 16" 'UD100R9V5H 21" 13 -1/16" 19 -3/4" 19 -1/2" 'UD120R9V5H 'UD140R9V5H 24 -1/2" 15 -5/16" 23 -1/4" 23" • - Fast Letter May Be •A or T QOZQJ•8i 'ow And 1x5/8" 4.00 DIAMETER FLUE OPENING 7/8" DIA. HOLES ELECTRICAL CONNECT ION F1/2" 4.00 DIAMETER r FLUE CONNECTOR 2 -1/8" 2 -1/16" 1 f20 -I/4" 10" 131/4" I 1/2" 28- I /2 "-- D 1,_ OUTLET AIR 3/4" 3/4" 19" 1 -1/2" DIA. HOLE GAS CONNECTION L8-1/4" *DD -R9V OUTLINE DRAWING (ALL DIMENSIONS ARE IN INCHES) 7/8 DIA. K.O. ELECTR ICAL CONNECTION (ALTERNATE) 1 1/2 DIA. K.O. GAS CONNECTION !ALTERNATE) 40" 1/2" NOTES: L • PREFIX LETTER MAY BE "A" OR "T" OR "C" DEPENDING ON BRAND. 2. •* SUFFIX I5 C OR K (0 THRU 9) —2 1/8" 24 -1/2" 5 -5/16" 7" 29 - 1/2" MODEL A B C D "DD100R9V3C 17 -1/2" 9 -5/8" 16 -1/4" 16" •DD100R9V5C 21" 13 -1/16" 19 -3/4" 19 -1/2" •DD120R9V5C 24 -1/2" 15 -5/16" 23 -1/4" 23" • - The First Letter May Be "A" or T SIDE PANEL CUTOUT HORIZONTAL VENTINCI THROUGH CABINET MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS 00001.LOR COCTT 13 :1'.1 {get i lyRsi µ t er T - Org''RP • IYI[ppS[[TSE 0=5 =Mw'15155 • .0w ISST.tt.T105 0" COSW .ISt[ rt005150y: 51.7 Tw(. I.STyls0 0" S.[CIM. K. - ►Mr • • Stf[ 705 50I1I0ST*L Ct0UT ..451 01SCw100[ 4.[.TI ,k , t Iii: r ll i it11i. "' • 'slat i' i :i '413 • TOw OSp`wT ITII I..S IS. R10T" C414[TL rT.s -. 71 � �� \I"[T RIOTM 5WI[ONTtt CLOS[i 154.5[ OIKlU■O[ 51OITI 1E%, [ 15. *151115.[ *.L1. T[5T - 2...I11 i • ..1.+rTI0. O" i05 II$YS 4[ .1.O011SO O",T I0NISOSTA1. K0070 151115 01SC**Q tern TOw . la. *15"5.[ :4 .[.r • 1 1..:": R-1 7[.T iko5r[ ii: wn1 i°:ca of we "T - 'sias o s•' •[.T TOM idi C41"5[i n,,1.„.. OT5 CAS,.[TS. iiaz 5.. s-. HOIII100TMt .1.1071 (r4.01 01SC1Ma Ills" Nit, 1 • 5I.R wn5.Ki 1. t 5? - I sl211i naq .R•1 •["T From Dwg. No. 21D340804 fGrnD S,?Ia77VJ SNI This furnace may be installed in and ,c or crawl space in the horizontal position by placing the furnace on the left or right side (as viewed from the front in the upright position). It is suggested that a horizontal furnace installation in an attic be on a service platform (See Figure 4). The platform should be large enough to allow for proper clearances on all sides and service access to the front of the furnace, (See Clearance Table). If the furnace must be raised on the platform to meet clearance requirements, it must be supported at both ends and the middle. If the furnace is suspended in an attic or crawl space, it must be supported at both ends and in the middle with clearance allowed for removal of both access doors. If metal strapping is used, connect the strap in the middle of the unit to the forward of the side cabinet screws. (See Figure 5). Mid -front furnace support is needed to prevent any possible cabinet sag when suspended. Line contact is only permissible between lines formed by the intersection of the top and two sides of the furnace casing and the building joists, studs, or framing. CASED COIL CONNECTION BRACKET FOR DOWNFLOW FURNACE IN HORIZONTAL 0 ° 0 f) FIGURE 3 Three brackets (with screws) are included with downflow fur- naces for installation to stabilize and secure the furnace and TXC cased coil in the horizontal position. See Figure 3. The coil is placed downstream of the furnace, with the apex of the coil pointing in the direction of the airflow for horizontal installa- tion, The cased coil is secured to the furnace and both the furnace and the cased coil must be properly supported. The brackets mount using the rear screws on the coil case and use the screws provided to secure the bracket to the furnace. The remaining bracket is placed as close to center as possible (hori- zontally) between the coil case front and the furnace bottom channel (for downflow/horizontal furnace) or the top panel to either side of vent pipe (for upflow/horizontal). Use four of the screws provided to secure the bracket. FOR VERTICAL INSTALLATIONS: STANDOFFS (4) DRILL SCREWS (4) FIGURE 4 Standoffs and screws (See Figure 4) are included with the cased coils for attachment to the furnace. There are clearance align- ment holes near the bottom of the furnace and coil wrappers and drill screws are used to engage the top flanges. The standoff is inserted between the cabinet and the flange with the screw going through the cabinet and standoff then screwing into the flange. The coil is always placed downstream of the furnace airlfow. The above instructions apply if the coil is on top of an upflow furnace or underneath a downflow furnace. The coil and furnace must be fully supported when used in the horizontal. The standoffs and screws are strictly for securing alignment, not for support in horizontal. Pub. No. 18- CD20D1.7 INSTALLER'S GUIDE L iNES CONTACT IS ONLY PERMISSIBLE BETWEEN FORMED BYTHE IHTERSEC. TIONS OF THE TOP AND TWO SIDES OF THE / FURNACE CASINO AND BULDINO JOISTS, STUDS. OR FA SERVICE AREA TYPICAL HORIZONTAL ATTIC INSTALLATION ON A SERVICE PLATFORM CENTER OF FURNACE MUST SE SUPPORTED AT THE FRONT OF THE FURNACE. ATTACH USING TIE FRONT SCREW TYPICAL FURNACE INSTALLATION WITH THE FURNACE SUSPENDED FIGURE 5 AIR FOR COMBUSTION AND VENTILATION Adequate flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided in the furnace casing must be kept free of obstructions which restrict the flow of air. Airflow restrictions affect the efficiency and safe operation of the furnace. Keep this in mind should you choose to remodel or change the area which contains your furnace. Furnaces must have a free flow of air for proper performance. Provisions for combustion and ventilation air shall be made in accordance with "latest edition" of Section 5.3, Air for Combus- tion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 or 7.4 of CAN /CGA B149 Installation Codes, and applicable provisions of the local building codes. Special conditions created by mechanical exhausting of air and fireplaces must be considered to avoid unsatisfactory furnace operation. TABLE 2 MINIMUM AREA IN SQUARE FEET FOR UNCONFINED SPACE INSTALLATIONS FURNACE MAXIMUM BTUH / INPUT RATING WITH 8 FOOT CEILING MINIMUM AREA IN SQUARE FEET OF UNCONFINED SPACE 60,000 80,000 100,000 120,000 140,000 375 500 625 750 875 Page 5 INSTALLER'S GUIDE Furnace locations may be in "confin;kt,ace" or "unconfined space ". Unconfined space is defined in Table 2 and Figure 6. These spaces may have adequate air by infiltration to provide air for combustion, ventilation, and dilution of flue gases. Buildings with tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), may need additional air provided as described for confined space. UNCONFINED 50 CU. FT. OR MORE PER 1000 BTU /HR. INPUT ALL EQUIP. INSTALLED NO DOORS FURNACE WATER CLOTHES HEATER DRYER • FIGURE 6 Confined spaces are installations with less than 50 cu. ft. of space per 1000 BTU/hr input from all equipment installed. Air for combustion and ventilation requirements can be supplied from inside the building as in Figure 8 or from the outdoors, as in Figure 9. CONFINED LESS THAN 50 CU. FT. FURNACE PER 1000 BTU /HR. INPUT ALL EQUIP INSTALLED FIGURE 7 1. M1 air from inside the building as in Figure 8: The confined space shall be provided with two permanent openings communi- cating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equip- ment installed in the combined space shall be considered in making this determination. Refer to Table 3, for minimum open areas required. 2 All air from outdoors as in Figure 9: The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. Refer to Table 3 for minimum open areas required. 3. The following types of installations will require use of OUTDOOR AIR for combustion, due to chemical exposures: * Commercial buildings * Buildings with indoor pools * Furnaces installed in commercial laundry rooms * Furnaces installed in hobby or craft rooms * Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * Deicing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants * Cleaning solvents (such as perchloroethylene) * Printing inks, paint removers, varnish, etc. * Hydrochloric acid * Cements and glues * Antistatic fabric softeners for clothes dryers * Masonry acid washing materials Page 6 ... TABLE 3 MINIMUM FREE AREA IN SQUARE INCHES EACH OPENING (FURNACE ONLY) Furnace OUTLET AIR INLET AIR DUCT Maximum Air Air From Outside BTUH/INPUT From Vertical Horizontal Rating Inside Duct Duct 80,000 100 20 40 100,000 100 25 50 120,000 120 30 60 140,000 140 35 70 CONFINED SPACE AIR FROM INSIDE BUILDING ` OUTLET AIR INLET AIR DUCT PERMANENT OPENINGS I CONFINED SPACE FIGURE 8 CONFINED SPACE AIR FROM OUTDOORS • CONFINED SPACE CONFINED SPACE AIR FROM VENTILATED ATTIC /CRAWL SPACE ATTIC LOUVERS TO OUTDOORS CONFINED SPACE AIR FROM VENTILATED ATTIC ATTIC LOUVERS TO OUTDOORS CONFINED SPACE OUTLET AIR INLET AIR DUCT FIGURE 9 Pub. No. 18•CD20D1.7 OUTLET AIR INLET AIR DUCT CONFINED SPACE ALTERNATE INLET AIR - -•• 1 • CONFINED SPACE AIR FROM VENTILATED ATTIC ATTIC LOUVERS TO OUTDOORS CONFINED SPACE OUTLET AIR INLET AIR DUCT FIGURE 9 Pub. No. 18•CD20D1.7 DUCT CONNECTIONS Air duct systems should be installed in accordance with stan- dards for air conditioning systems, National Fire Protection Association Pamphlet No. 90. They should be sized in accor- dance with ACCA Manual D or whichever is applicable. Check on controls to make certain they are correct for the electrical supply. Central furnaces, when used in connection with cooling units, shall be installed in parallel or on the upstream side of the cooling units to avoid condensation in the heating element, unless the furnace has been specifically approved for down- stream installation. With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in full heat or cool position. On any job, flexible connections of nonflammable material may be used for return air and discharge connections to prevent transmission of vibration. Though these units have been specifi- cally designed for quiet, vibration free operation, air ducts can act as sounding boards and could, if poorly installed, amplify the slightest vibration to the annoyance level. When the furnace is located in a utility room adjacent to the living area, the system should be carefully designed with returns which minimize noise transmission through the return air grille. Although these winter air conditioners are designed with large blowers operating at moderate speeds, any blower moving a high volume of air will produce audible noise which could be objection- able when the unit is located very close to a living area. It is often advisable to route the return air ducts under the floor or through the attic. Such design permits the installation of air return remote from the living area (i.e. central hall). When the furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace and terminating outside the space contain- ing the furnace. Where there is no complete return duct system, the return connection must be run full size from the furnace to a location outside the utility room, basement, attic, or crawl space. Do Not install return air through the back of the furnace cabinet. RETURN AIR DUCT CONNECTION 1. Set the furnace in place. 2. For side return installations, remove the insulation around the opening in the blower compartment.. 3. The side panels of this furnace include locating notches that are used as guides for cutting an opening for return air, Refer to the outline drawing for duct connection dimensions for various furnaces. 4. If a 3/4" flange is to be used for attaching the air inlet duct, add to cut where indicated by solid lines in Fig. 10. Cut corners diagonally and bend outward to form flange. 5. If flanges are not required, and a filter frame is installed, cut along knockout guidelines. 6. The filter retainer is factory supplied for bottom return. Use the filter retainer on side or bottom if filter is to be used within LOCATING NOTCHES PROVIDED FOR SIDE RETURN CUTOUT INSTALLER'S GUIDE * SEE OUTLINE DRAWING CUT OUT FOR SIDE FILTER FRONT of Furnace FIGURE 10 the furnace cabinet. All return air duct systems should provide for installation of return air filters. 7. Connect duct work to furnace. See Outline Drawing for supply and return duct size and location. Flexible duct connectors are recommended to connect both supply and return air ducts to the furnace. If only the front of the furnace is accessible, it is recommended that both supply and return air plenums are removable. 8. When replacing a furnace, old duct work should be cleaned out. Thin cloths should be placed over the registers and the furnace fan should be run for 10 minutes. Don't forget to remove the cloths before you start the furnace. RETURN AIR FILTER Furnaces are factory supplied with a high velocity cleanable type air filter which may be located within the furnace blower com- partment in either a BOTTOM or SIDE (left side or right side) return air inlet. Some filters may need to be trimmed for side or bottom filter use. To replace filter, remove the blower access door, Push the filter back and up to clear the front filter retaining bracket. The filter will flex (or bow). Gently pull the filter out. Replace the filter in the same manner, making sure that the filter is secured in both front and back brackets. Replace the blower access door. Use high velocity replacement filter only. TABLE 4 MODELS NUMBERS CABINET WIDTH FILTER SHIPPED - QTY & SIZE 'UD060R9V3H 'UDO8OR9V3H 17 -1/2" 1 - 17" X 25" X 1" 'UD100R9V5H 21" 1" - 20" X 25" X 1" 'UD120R9V5H *UD140R9V5H 24 -1/2" 1" - 24" X 25" X 1" *First letter may be "A" or "T" "Note - All 5 ton airflow models require filters on both sides or 1 side and the bottom or just the bottom for sufficient supply air to the blower. MODELS NUMBERS CABINET WIDTH FILTER OTY & SIZE 'DD060R9V3C "DD080R9V3C 17 -1/2" 2 - 14" X 20" X 1" "DD100R9V5C 21" 2 - 16" X 20" X 1" "DD120R9V5C 24 -1/2" 2 - 16" X 20" X 1" 'First letter may be "A" or 7" Pub. No. 18•CD20D1 -7 Page 7 INSTALLER'S GUIDE C UPFLOW RETURN AIR FILTERS \BLOWER ACCESS DOOR FILTER RETAINER BRACKET Typical Bottom Return Filter FILTER RETAINER BLOWER ACCESS DOOR Typical Side Return Filter FIGURE 11 DOWNFLOW RETURN AIR FILTERS Typical Upflow Horizontal Filter FIGURE 12 FILTER RETAINER BRACKETS FOR UPFLOW - SIDE AIR RETURN If side air return is desired, it is necessary to move the 2 filter retainer brackets from the bottom of the furnace and reinstall them on the side. The following instructions should be used: a. Remove the front doors. b. Remove the filter. c. Carefully place the unit on its back. d. Using a 5/16" nut driver, remove the 4 screws holding the filter retainer brackets. e. Reinstall the filter retainer brackets on the desired side. (See Figure 11 "Typical Side Return Filter "). Page 8 FIGURE 13 Pub. No. 18- CD2OD1.7 INSTALLER'S GUIDE 7. Use type "B" double wall vent . .,en vent pipe is routed through cool spaces, (below 60 °F). 8. Where long periods of airflow are desired for comfort, use long fan cycles instead of continuous airflow. 9. Apply other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223.1 "latest edition ". 10. Vent connectors serving appliance vented by natural draft or non - positive pressure shall not be connected into any portion of a mechanized draft system operating under positive pressure. 11. Horizontal pipe runs must be supported by hangers, straps or other suitable material in intervals at a minimum of every 3 feet of pipe. 12. A furnace shall not be connected to a chimney or flue serving a separate appliance designed to burn solid fuel. 13. The flow area of the largest section of vertical vent or chimney shall not exceed 7 times the smallest listed appliance categorized vent area, flue collar area, or draft hood outlet area unless designed in accordance with approved engineering meth- ods. Maximum Vent or Tile = a(D *)2 X 7 Lined Chimney Flow Area 4 •Drafthood outlet diameter, flue collar diameter, or listed appliance categorized vent diameter. TABLE 6 GAS VENT TERMINATION ROOF PITCH MINIMUM HEIGHT FLATTO7 /12 OVER 7/12 TO 8/12 OVER 8/12 TO 9/12 OVER 9/12 TO 10/12 OVER 10/12 TO 11/12 OVER 11/12 TO 12/12 OVER 12/12 TO 14/12 OVER 14/12 TO 16/12 OVER 16/12 TO 18/12 OVER 18/12 TO 20/12 OVER 20/12 TO 22/12 1.0 FEET• 1.5 FEET 2.0 FEET 2.5 FEET 3.25 FEET 4.0 FEET 5.0 FEET 6.0 FEET 7.0 FEET 7.5 FEET 8.0 FEET • THIS REQUIREMENT COVERS MOST INSTAU.ATIONS LISTED CAP VERTICAL WALL B' MN. LOWEST DISCHARGE OPENING 12 ROOF PITCH IS M2 THE VENT TERMINATION SHOULD NOT BE LESS THAN B FT. FROM A VERTICAL WALL FIGURE 14 ELECTRICAL CONNECTIONS NOTE: The integrated furnace control is polarity sensi- tive. The hot leg of the 115 VAC power must be connected to the BLACK field lead Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that it be provided with a separate "circuit protection device" electric circuit. The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Electrical Code, if an external electrical source is utilized. All field supplied wiring must conform with the temperature limitation for Type T wire [63° F (35° C)], when installed in accordance with these instructions and wiring diagrams sup- plied with the furnace. Refer to the SERVICE FACTS literature for unit wiring dia- grams in addition to the diagram inside the blower door. Page 10 Pub: NO.` 18.CD20D1.7 INSTALLER'S GUIDE GENERAL VENTING INSTRUCTIONS TABLE 5 MASONRY CHIMNEY VENTING VENT PIPING These furnaces have been classified as Fan - Assisted Combus- tion System, Category I furnaces under the "latest edition" provisions of ANSI Z21.47 and CAN /CGA 2.3 standards, which operate with a non - positive vent static pressure and with a flue loss of not less than 17 percent . NOTE: If desired, a sidewall termination can be accomplished through the use of an "add -on" draft inducer. The inducer must be installed according to the inducer manufacturer's instruc- tions. Set the barometric pressure relief to achieve -0.02 inch water column. NOTE: When an existing furnace is removed from a venting system serving other appliances, the venting system is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance con- nected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation: a. Seal any unused openings in the venting system; b. Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code, ANSI Z223.1 or the CAN /CGA B149 Installation Codes and these instructions. De- termine there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition; c. In so far as is practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers; d. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so the appliance shall operate continuously; e. Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle; f. After it has been determined that each appliance remaining connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas - burning appliance to their previous condition of use; g. If improper venting is observed during any of the above tests, the venting system must be corrected. All vent installations must be in accordance with the "latest edition" provisions of the National Fuel Gas Code, ANSI Z223.1 section 7 and/or CAN /CGA B149 Installation Codes or the Vent Tables. The furnace shall be connected to a factory built chimney or vent complying with a recognized standard, or a ma- sonry or concrete chimney lined with a lining material acceptable to the authority having jurisdiction. NOTE: Furnace venting into an unlined masonry chimney or concrete chimney is prohibited. Type Furnace Tile Lined Chimney Chimney Lining Internal External "B" Vent Flexible Metal Liner Single Fan Assist No No Yes *Yes Fan Assist + Fan Assist No No Yes *Yes Fan Assist + Natural Yes No Yes *Yes * Flexible chimney liner size is determined by using the type "B" vent size for the available BTUH input, then reducing the maximum capacity by 20% (multiply maximum capacity times 0.80). The minimum capacity is the same as shown in the "B" vent tables. VENTING INTO A MASONRY CHIMNEY If the chimney is oversized, the liner is inadequate, or flue -gas condensation is a problem in your area, consider using the chimney as a pathway or chase for type "B" vent or flexible vent liner. If flexible liner material is used, size the vent using the "B" vent tables, then reduce the maximum capacity by 20% (multiply 0.80 times the maximum capacity). Internal Masonry Chimneys Venting of fan assisted appliances into a lined, internal masonry chimney is allowed only if it is common vented with at least one natural draft appliance; OR, if the chimney is lined with type "B ", double wall vent or suitable flexible liner material, (See Table 5). NOTE: The chimney liner must be thoroughly inspected to insure no cracks or other potential areas for flue gas leaks are present in the liner. Liner leaks will result in early deterioration of the chimney. External Masonry Chimney Venting of fan assisted appliances into external chimneys (one or more walls exposed to outdoor temperatures), requires the chimney be lined with type "B ", double wall vent or suitable flexible chimney liner material. This applies in all combinations of common venting as well as for fan assisted appliances vented alone. The following installation practices are recommended to mini- mize corrosion caused by condensation of flue products in the furnace and flue gas system. 1. Avoid an excessive number of bends. 2. Horizontal runs should pitch upward at least 1/4" per foot. 3. Horizontal runs should be as short as possible. 4. All vent pipe or connectors should be securely supported and must be inserted into, but not beyond the inside wall at the chimney vent. 5. When vent connections must pass through walls or partitions of combustible material, a thimble must be used and installed according to local codes. 6. Vent pipe through the roof should be extended to a height determined by National Fuel Gas Code or local codes. It should be capped properly to prevent rain water from entering the vent. Roof exit should be waterproofed. Pub. No. 18•CD20D1 -7 Page 9 TO 115V 1 PH., 60 HZ., POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 LH INSTALLER'S GUIDE FIELD'vvIRING DIAGRAM FOR SINGLE STAGE LATING ONLY FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING GROUND SCREW FURNACE BK JUNCT ION r--1 1 BOX OK Ln 11/1 r_--I BII/3 r-1 L NOTES L BK INTEGRATED FURNACE CONTROL THERMOSTAT TERMINALS DIP SWITCH NOTES: 1. BE SURE POWER AGREES WITH EOUIPMENT NAMEPLATEISI 2. LOW VOLTAGE124 V. WIRING! TO BE NO. 18 A.W.G. NIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. 6. WHEN A SINGLE STAGE HEATING THERMOSTAT WITHOUT FAN SWITCH IS USED, NO WIRING ON "G" TERMINAL IS USED. 7. WI AND W2 MUST BE JUMPERED TOGETHER FOR PROPER OPERATION. SECOND STAGE HEAT WILL BEGIN 10 MINUTES AFTER FIRST STAGE. 8. SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO SET AIRFLOW AND INDOOR FAN OFF DELAYS. 9. CONTINOUS FAN AIRFLOW CAN BE INCREASED BY ADDING THIS JUMPER. FURNACE INTER•COMPONENT WIRING 24 V. FACTORY W LINE v. WIRING 24 LINE V. V. 1 FIELD RING FACTORY INSTALLED JUMPER SINGLE STAGE HEATING THERMOSTAT WITH FAN SWITCH TERMINALS. rIELO ADOEO JUMPER SEE NOTE 7 SEE NOTE 6 From Drawing B341127 Rev.O TO 115 vi PH., 60 HZ., POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 LH LN FIELD WIRING DIAGRAM FOR TWO STAGE HEATING FOR 2 STAGE HEATING THERMOSTAT GROUND SCREW FURNACE BK JUNCTION r--� BOX BK lip EAC SEE Jr NOTE 5 ` BK Bv2 r-' DIP SWITCH INTEGRATED FURNACE CONTROL THERMOSTAT TERMINALS 0 W? MI B orr 0000 0000 i ••i 0 Y YLO B• R NOTES: 1. BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATEISI 2. LOW VOLTAGE124 V. WIRINGI TO BE NO. 18 A.W.G. MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. 6. SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO SET AIRFLOW AND INDOOR FAN OFF DELAYS. 7. CONTINOUS FAN AIRFLOW CAN BE INCREASED BY ADDING THIS JUMPER. FURNACE INTER•COMPONENT WIRING 24 V' FACTORY WIIg'IINppG LINE V. WINING FACTORY JUSMPERLEO 2 STAGE HEATING THERMOSTAT WITH FAN SWITCH TERMINALS. T 1 From Drawing B341126 Rev.O Pub. No. 18- CD20D1 -7 Page 11 INSTALLER'S GUIDE FIELD WIRINki DIAGRAM FOR SINGLE STAGE HEATIN WITH SINGLE STAGE COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) TO 115V 1 PH., 60 HZ., POWER SUPPLY PER LOCAL CODES HUM SEE NOTE 5 LH BK L GROUND SCREW ---- FURNACE NOTES: t BE SURE POWER AGREES WITH EOUIPMENT NAMEPLATE'S) 2. LOW VOLTAGEI24 V. WIRING' TO BE NO. 18 A.W.G. MIN. 3. GROUNDING Or EOUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION Or ELECTRONIC AIR CLEANER ANO HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. BK JUNCTION S. CONNECTION TO TRANSFORMER COMMON TERMINAL. rJ BOX 7. THE TOT E2" YE TERMINAL OF THE FURNACE CONTROL BE OR PROPER BLOWER OPERATION DURING COOL INC. Wr /I 8. SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO SET AIRFLOW AND INDOOR FAN OFF DELAYS. 9. OPTIONAL HUMIDISTAT IS TO BE CONNECTED BETWEEN R AND BK. FACTORY WH INSTALLED JUMPER R TO 0K ON THE CIRCUIT BOARD MUST BE CUT IF OPTIONAL HUMIDISTAT IS USED. THE JUMPER MUST ALSO BE CUT WHEN APPLYING AN AIRFLOW I311/3 COMMAND SIGNAL TO THE BK INPUT SUCH AS WITH THE VARIABLE SPEED,SINGLE•ZONE AND MULTI•ZONE SYSTEM CONTROLLERS ON SINGLE SPEED COOLING ONLY/NON•HEAT THE r _J PUMP SYSTEMS._ JUMPER_ Y_ T0.0 FOR PROPER OPERATION OF THE DELAY PROFILES AND EAC SEE 1 nr NOTES L BK POWER SUPPLY I�e1 Y L LOW VOLTAGE AIR CONDITIONING OUTDOOR SECTION WITHOUT TRANSFORMER DIP SWITCH INTEGRATED orr ono IDOOOI FURNACE CONTROL THERMOSTAT TERMINALS 0 62 61 B 0 f�Rra�tO Y 31.0 BR R N" '� FIELD AO0E0 JUMPER -T UE NOTE 6 FURNACE INTER •COMPONENT WIRING 24 V. FACTORY INE V. WIRING 24 V. JWIRINO LINE V. SINGLE STAGE HEATING / COOLING THERMOSTAT WITH FAN SWITCH TERMINALS. 1 NOT T NOTE 7 pp GOO From Dwg. No. 21B341125 Rev.O T0115 V 1 PH., 60 H2., POWER SUPPLY PER LOCAL CODES WH HUM SEE 8K NOTE5 WH EAC SEE BK NOTES POWER SUPPL Y FIELD WIRING DIAGRAM FOR TWO STAGE HEATING WITH SINGLE STAGE COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) GROUND SCREW FURNACE BX JUNCTION �--� BOX LH BK in WWI r—' LN WH L, Bt1/3 rJ I DIP SWITCH INTEGRATED THERMOSTAT TERMINALS Of 62 R1 B 0 0000 0000 r rto Olt N NY11■ NOTES: 1. BE SURE POWER AGREES WITH EOUIPMENT NAMEPLATEISI 2. LOW VOLTAOE124 V. WIRINOI TO BE N0. 18 A.W.O. MIN. 3. GROUNDING OF EOUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. S. CONNECTION TO ONLY COMMONRTERMINAL. 7. THE "Y2- TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE "Y- TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. 8. SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO SET AIRFLOW AND INDOOR FAN OFF DELAYS. 9. OPTIONAL HUMIDISTAT 15 TO BE CONNECTED BETWEEN R AND BK. FACTORY INSTALLED JUMPER R TO BK ON THE CIRCUIT BOARD MUST BE CUT IF OPTIONAL HUMIDISTAT 15 USED. THE JUMPER MUST ALSO BE CUT WHEN APPLYING AN AIRFLOW COMMAND SIGNAL TO THE BK INPUT SUCH AS WITH THE VARIABLE SPEED.SINGLE•ZONE AND MULTI•ZONE SYSTEM CONTROLLERS. ON SINGLE SPEED COOLING ONLY /NON•HEAT PUMP SYSTEMS, JUMPER Y TO 0 FOR PROPER OPERATION OF THE DELAY PROFILES ANO THE HUMIDISTAT. FOR TWO COMPRESSOR OR TWO SPEED SYSTEMS, JUMPER YLO TO 0. 1 FURNACE INTER •COMPONENT WIRING 24 V. FACTORY W INE V. WIRING 24 LINE V. FIgRING V, 2 STAGE HEATING SINGLE STAGE COOLING THERMOSTAT WITH FAN SWITCH TERMINALS. N OT E G OK Or ®®J ® T T LOW VOLTAGE I I AIR CONDITIONING OUTDOOR SECTION WITHOUT TRANSFORMER From Dwg. No. 21B341124 Rev.O Page 12 Pub. No.18•CD20D1 -7 INSTALLER'S GUIDE t, GAS PIPING This unit is shipped standard for left side installation of gas piping, A piping knockout is also provided in the right side for an alternate piping arrangement. The installation of piping shall be in accordance with piping codes and the regulations of the kcal gas company. Pipe joint compound must be resistant to the chemical reaction with liquefied petroleum gases. Refer to piping Table 7 for delivery sizes. Connect gas supply to the unit, using a ground joint union and a manual shut-off valve as shown in Figure 15. National codes require a condensation drip leg to be installed ahead of the controls as shown in Figure 15. The furnace and its individual shut -off valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. The furnace must be isolated from the gas supply piping by closing its individual manual shut -off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. LEFT SIDE PIPING (STANDARD) MANUAL MAIN SHUTOFF VALVE GROUND UNION JOINT AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF RIGHT SIDE PIPING (OPTIONAL) MANUAL MAIN SHUTOFF VALVE GROUND UNION JOINT DRIP LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF TOP VIEW OF RIGHT SIDE PIPING AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF FIGURE 15 Page 14 NOTE: Maximu>` r.ressure to the gas value for natural gas is 13.8" W.C. Minimum pressure is 5.0" W.C. Maximum pressure to the gas valve for propane is 13.8" W.C. Minimum pressure is 11.0" W.C. All gas fittings must be checked for leaks using a soapy solution before lighting the furnace. DONOT CHECKWITHANOPEN FLAME! Table 7 NATURAL GAS ONLY TABLE OF CUBIC FEET PER HOUR OF GAS FOR VARIOUS PIPE SIZES AND LENGTHS PIPE SIZE LENGTH OF PIPE 10 20 30 40 50 60 70 1/2 132 92 73 63 56 50 46 3/4 278 190 152 130 115 105 96 1 520 350 285 245 215 195 180 1 -1/4 1050 730 590 520 440 400 370 This table is based on pressure drop of 0.3 Inch W.C. and 0.6 SRGR. gas START UP AND ADJUSTMENT PRELIMINARY INSPECTIONS With gas and electrical power "OFF" 1. Duct connections are properly sealed 2. Filters are in place 3. Venting is properly assembled 4. Blower door is in place Turn knob on main gas valve within the unit to the "OFF" position. Turn the external gas valve to "ON ". Purge the air from the gas lines. After purging, Check all gas connections for leaks with a soapy solution -- DO NOT CHECK WITH AN OPEN FLAME. Allow 5 minutes for any gas that might have escaped to dissipate. LP Gas, being heavier than air, may require forced ventilation. Turn the knob on the gas valve in the unit to the "ON" position. COMBUSTION AND INPUT CHECK 1. Make sure all gas appliances are off except the furnace. 2. Clock the gas meter with the furnace operating (determine the dial rating of the meter) for one revolution. 3. Match the "Sec" column in the gas flow (in cfh) Table 11 with the time clocked. 4. Read the "Flow" column opposite the number of seconds clocked. 5. Use the following factors jf necessary: For 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading + 2 For lh Cu Ft. Dial Gas Flow CFH = Chart Flow Reading + 4 For 5 Cu. Ft. Dial Gas Flow CFH = 10X Chart Reading + 4 6. Multiply the final figure by the heating value of the gas obtained from the utility company and compare to the nameplate rating. This must not exceed the nameplate rating. 7. Changes can be made by adjusting the manifold pressure or changing orifices (orifice change may not always be required). a. Attach a manifold pressure gauge. b. Remove the slot screw on top of the gas valve for manifold pressure adjustment. c. Turn the adjustment nut in to increase the gas flow rate, and out to decrease the gas flow rate using a 3/32" hex wrench. d. The final manifold pressure setting shall be 3.5" W.C. with an input of no more than nameplate rating and no less than 93 % of the nameplate rating, unless the unit is derated for high altitude. For LP gases, the final manifold pressure (outlet) shall be 10.5" Pub. No. 18- CD20D1.7 INSTALLER'S GUIDE FIELD WIRING DIAGRAM FOR TWO STAGE HEATING WITH TWO STAGE COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) GROUND SCREW �- FURNACE 11 BK JUNCTION (--� BOX LH BK L TO 115 V 1 PH., WV /I BO HZ., POWER SUPPLY PER r-- 24 V. FIELD F LOCAL CODES LN WH 1. LINE V.�WIRING INTER - COMPONENT WIRING 24 V. FACTORY - -��LINE V. WIRING r WH BK HUM SEE NOTE 5 n- EAC SEE NOTE5 BK POWER SUPPLY j UNIT 1 B 1 POWER SUPPLY 1 a UNIT 2 BJ Y� BIS/3 9/2 r J DIP SWITCH 8 INTEGRATED 0„IaooaI0000i FURNACE CONTROL THERMOSTAT TERMINALS rieTOar 0 W2 WI B 0 Y YLO BK R JUMPER I[D SEE NOTE 7 FURNACE 2 STAGE HEATING TWO STAGE COOLING THERMOSTAT WITH FAN SWITCH TERMINALS SEE NOTE 6 0 YI Yz Q n ®© LOW VOLTAGE AIR CONDITIONING OUTDOOR SECTION WITHOUT TRANSFORMER NOTES: 1. BE SURE POWER AGREES WITH EOUIPMENT NAMEPLATEISI 2. LOW VOLTAGEI24 V. WIRING) TO BE NO. 18 A.W.G. MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF' ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. 6. THIS WIRE IS ONLY FOR THERMOSTATS REQUIRING CONNECTION TO TRANSFORMER COMMON TERMINAL. 7. THE "Y2" TERMINAL. FROM THE THERMOSTAT MUST BE WIRED TO THE "Y" TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. 8. SET DIP SWITCHES WITH POWER OFF PER INSTALLATION INSTRUCTIONS TO SET AIRFLOW AND INDOOR FAN OFF DELAYS. 9. OPTIONAL HUMIDISTAT IS TO BE CONNECTED BETWEEN R AND BK. FACTORY INSTALLED JUMPER R TO BK ON THE CIRCUIT BOARD MUST BE CUT IF OPTIONAL HUMIDISTAT IS USED. THE JUMPER MUST ALSO BE CUT WHEN APPLYING AN AIRFLOW COMMAND SIGNAL TO THE BK INPUT SUCH AS WITH THE VARIABLE SPEED SINGLE -ZONE AND MULTI•ZONE SYSTEM CONTROLLERS. ON SINGLE SPEED COOLING ONLY /NON -HEAT PUMP SYSTEMS. JUMPER Y TO 0 FOR PROPER OPERATION OF THE DELAY PROFILES AND THE HUMIDISTAT. FOR TWO COMPRESSOR OR TWO SPEED SYSTEMS. JUMPER YLO TO 0. From Dwg. No. 21B341128 Rev.O Pub. No. 18•CD20D1.7 Page 13 INSTALLER'S GUIDE SEQUENCE OF OPERATION Thermostat call for heat (2 -stage thermostat) Call for 1st stage only: R and W1 thermostat contacts close signaling the control module to run its self -check routine. After the control module has verified that the lst stage pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approx. 17 seconds, then the gas valve is energized in 1st stage to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 4 second ignition trial period. As the flame sensor confirms that ignition has been achieved, the delay to fan ON period begins timing and after approx. 45 seconds the indoor blower motor will be energized at low speed and will continue to run during the heating cycle. Call for 2nd stage after 1st stage: R and W2 thermostat contacts close signaling a call for 2nd stage heat. After a 30 second delay, the induced draft blower will be energized on high speed and the 2nd stage pressure switch contacts will close allowing the gas valve to be energized in 2nd stage and the indoor blower motor in high speed. 2nd stage satisfied, 1st stage still called: R and W2 thermostat contacts open signaling that 2nd stage heating requirements are satified. The induced draft blower is reduced to low speed allowing the 2nd stage pressure switch contacts to open and the gas valve is reduced to 1st stage. After aprox. 30 seconds the indoor blower motor is reduced to low speed. 1st stage satisfied: R and W1 thermostat contacts open signaling that lst stage heating requirements are satified. The gas valve will close and the induced draft blower will be de- energized. The indoor blower motor will continue to run for the fan off period (Field selectable at 60, 100, 140 or 180 seconds - Factory setting is 100 seconds), then will be de- energized by the control module. Thermostat call for heat (1 -stage Thermostat) R and W1/W2 (jumpered) thermostat contacts close signaling a call for heat. 1st stage sequence of operation remains the same as above. 2nd stage heat has a 10 minute delay from the time of 1st stage ignition. Thermostat satisfied: R and W]/W2 (jumpered) contacts open signaling the control module to close the gas valve and de- energize the induced draft blower. The indoor blower motor will continue to operate at high heat speed for approx. 30 seconds after the flames are extin- guished and then is switched to low heat speed for the remaining FAN -OFF period. Page 16 LIGHTING INt 1RUCTIONS WARNING:JQNOT attempt to manually light the burner. Lighting instructions appear on each unit. Each installation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below. Turn on the main electrical supply and set the thermostat above the indicated temperature. The ignitor will automatically heat, then the gas valve is energized to permit the flow of gas to the burners. After ignition and flame is established, the flame control module monitors the flame and supplies power to the gas valve until the thermostat is satisfied. TO SHUT OFF. For complete shutdown: Turn the gas cock knob or flip the "ON/ OFF" toggle switch on the main gas valve to the "OFF" position (See Figure 16). Disconnect the electrical supply to the unit. CAUTION: If this is done during the cold weather months, provisions must be taken to prevent freeze -up of all water pipes and water receptacles.Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. This is very important in below freezing weather. If for any reason your furnace should fail to operate damage could result, such as frozen water pipes. Typical Gas Valve Controls GAS COCK KNOB TURNS POSITION INDICATOR POSITION MARKERS ARE STATIONARY Switch Toggles "ON" or "OFF" FIGURE 16 Pub. No. 18- CD20D1 -7 W.C. with an input of no more than the n& .dplate rating and no less than 93% of the nameplate rating, unless the unit is derated for altitude. Table 9 lists the main burner orifices shipped with the furnace, If a change of orifices is required to correct the input rate, refer to Table 10. Table 8 FINAL MANIFOLD PRESSURE SETTINGS (inches w.c.) FUEL 2nd Stage Max. 1st Stage Max. NATURAL GAS 3.5" W.C. 1.7" W.C. LP GAS 10.5" W.C. 4.5" W.C. Table 9 ORIFICE SIZES INPUT RATING BTUH NUMBER OF BURNERS MAIN BURNER ORIFICE DRILL SIZE NAT. GAS LP GAS 60,000 3 45 56 80,000 4 45 56 100,000 5 45 56 120,000 6 45 56 140,000 7 45 56 Table 10 PART NUMBERS FOR REPLACEMENT ORIFICES DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER 44 ORF0501 55 ORF0693 45 ORF0694 56 ORF0907 46 ORF0909 57 ORF0908 47 ORF0910 9 800 Table 11 GAS FLOW IN CUBIC FEET PER HOUR 2 CUBIC FOOT DIAL SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW 8 900 29 248 50 144 82 88 9 800 30 240 51 141 84 86 10 720 31 232 52 138 86 84 11 655 32 225 53 136 88 82 12 600 33 218 54 133 90 80 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 15 480 36 200 57 126 96 75 16 450 37 195 58 124 98 73 17 424 38 189 59 122 100 72 18 400 39 185 60 120 104 69 19 379 40 180 62 116 108 67 20 360 41 176 64 112 112 64 21 343 42 172 66 109 116 62 22 327 43 167 68 106 120 60 23 313 45 164 70 103 124 58 24 300 46 160 72 100 128 56 25 288 47 157 74 97 132 54 26 277 48 153 76 95 136 53 27 267 49 150 78 92 140 51 28 257 50 147 80 90 144 50 Pub. No. 18- CD20D1 -7 INSTALLER'S GUIDE HIGH ALTITUDE IL ..,RATE It may be necessary to change burner orifices due to the altitude of the installation. Ratings of these furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft. If the installation is 2,000 ft. or above, refer to National Fuel Gas Code 8.1.2, and Appendix F, Table F4, for proper orifice sizing at high altitudes. Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT * ** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA. Table 12 Equivalent Orifice Sizes at High Altitudes (Includes 4% input reduction for each 1,000 feet) Orifice Twist Drill Size If Installed At Sea Level ALTITUDE ABOVE SEA LEVEL and Orifice Required At Other Elevations 2000 3000 4000 5000 6000 7000 8000 9000 10000 43 44 44 44 45 45 46 47 47 48 44 45 45 45 46 47 47 48 48 50 45 46 47 47 47 48 48 49 49 50 46 47 47 47 48 48 49 49 50 51 47 48 48 49 49 49 50 50 51 52 54 54 55 55 55 55 55 56 56 56 55 55 55 55 56 56 55 56 56 57 56 56 56 57 57 57 58 59 59 60 57 58 59 59 60 60 61 62 63 63 58 59 60 60 61 62 62 63 63 64 From National Fuel Gas Code - Table F -4 Page 15 INSTALLER'S GUIDE ABNORMAL CONDITIONS 1. EXCESSIVE COMBUSTION PRESSURE (WIND IN EX- CESS OF 40 M.P.H.) VENT OR FLUE BLOCKAGE If pressure against induced draft blower outlet becomes exces- sive, the pressure switch will open and shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME If Loss of flame occurs during a heating cycle, or flame is not present at the sensor, the flame control module will close the gas valve. The flame control module will then recycle the ignition sequence, then if ignition is not achieved, it will shut off the gas valve and lock out the system. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is re- stored, if the thermostat still calls for heat. 4. GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle, the system inte- grated control module will re -cycle the ignition sequence, than if ignition is not achieved, the integrated control module will shut off the gas valve and lock out the system. 5. INDUCED DRAFT BLOWER FAILURE If pressure is not sensed by the pressure switch, the contacts will remain open and not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch contacts will open and the gas valve will close to shut the unit down. 6. RESET AFTER LOCKOUT When the integrated control module has shut the system down and gone into lockout, the system must be manually reset before the unit will restart. To reset, turn the system power off, then on, then off and then on again within 30 seconds. This may be done at the unit's power source or at the thermostat. The system will not reset unless the procedure off-on-off-on is completed within 30 seconds. Page 18 The following warning complies with State of California law, Proposition 65. AVVA R N 1 N G: This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES: • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long - sleeved, loose- fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing; rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES: Eye Contact - Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Skin Contact - Wash affected areas gently with soap and warm water after handling. INTEGRATED FURNACE CONTROL ERROR FLASH CODES Flashing Stow - -- Normal - No call for Heat Flashing Fast - -- Normal - Call for Heat Continuous ON - -- Replace IFC Continuous OFF - -- Check Power 2 Flashes - -- System Lockout (Retries or Recycles exceeded) 3 Flashes - -- Pressure Switch Error 4 Flashes -- Open High Limit Device 5 Flashes - -- Flame sensed when no flame should be present 6 Flashes - -- 115 Volt AC power reversed or Poor Grounding 7 Flashes - -- Gas valve circuit error 8 Flashes - -- Low flame sense signal 9 Flashes - -- Check Ignitor or Improper Ground or Low Voltage American Standard Inc. The Trane Company Trenton, NJ 08619 Pub. No. 18- CD20D1.7 INSTALLER'S GUIDE NOTE TO INSTAL 'LEER Review the following warnings with the owner. Review contents of USER'S INFORMATION MANUAL with the owner. LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas valve should the furnace become overheated. Since proper operation of this switch is important to the safety of the unit, it must be checked out on initial start up by the installer. To check for proper operation of the limit switches, set the thermostat to a temperature higher than the indicated tempera- ture to bring on the gas valve. Restrict the airflow by blocking the return air or by disconnecting the blower. When the furnace reaches the maximum outlet temperature as shown on the rating plate, the burners must shut off. If they do not shut off after a reasonable time and overheating is evident, a faulty limit switch is probable and the limit switch must be replaced. After checking the operation of the limit control, be sure to remove the paper or cardboard from the return air inlet, or reconnect the blower. INDOOR BLOWER TIMING Heating: The Integrated Furnace Control (IFC) controls the variable speed indoor blower. The blower "on" time is fixed at 45 seconds after ignition. The FAN -OFF period is field selectable by dip switches #1 and #2 located on the Integrated Furnace Control between the 5 -pin and 9 -pin wire connectors. The delay may be set at 60, 100, 140, or 180 seconds. The factory setting is 100 seconds, (See unit wiring diagram). Cooling: The fan delay -off period is set by dip switches on the Integrated Furnace Control. The options for cooling delay off is field selectable by dip switches #5 and #6. The following table and graph explain the delay -off settings: TABLE 15 COOLING OFF - DELAY OPTIONS SWITCH SETTINGS SELECTION NOMINAL AIRFLOW 5 - OFF 6 - OFF NONE SAME 5 - ON 6 - OFF 1.5 MINUTES 100 %" 5 - OFF 6 - ON 3 MINUTES 50% 5 - ON 6 - ON "" 50 - 100% " - This setting is equivalent to BAY24X045 relay benefit ** - This selection provides a ramping up and ramping down of the blower speed to provide Improved comfort, quietness, and potential energy savings. The graph below shows the ramping process. OFF 80% 50% Dehumidify 100% If necessary Fast Cooling Efficiency 11 1 7.5 1 1 3 minute minutes minutes 50% OFF This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. Pub. No. 18- CD20D1 -7 ROOM AIR THERMOSTAT HEAT ANTICIPATOR ADJUSTMENT Set the thermostat heat anticipator according to the current flow measured, or the settings found in the notes on the furnace wiring diagram, (found in the SERVICE FACTS or inside the furnace casing). INSTRUCTIONS TO THE OWNERS In the event that electrical, fuel, or mechanical failures occur, the owner should immediately turn the gas supply off at the manual gas valve, located in the burner com- partment. Also turn off electrical power to the furnace and contact the service agency designated by your dealer. BURNER BOX TEMPERATURE LIMIT DEVICE All models are equipped with a manual reset temperature limit located on the burner box. In case of excessive temperature, the limit will open and cause the circuit to open which shuts off all flow of gas. Page 17 Notes INSTALLER'S GUIDE Pub. No. 18- CD20D1.7 Page 19 INSTALLER'S GUIDE Notes Page 20 American Standard Inc. The Trane Company Trenton, NJ 08619 Pub. No. 18•CD20D1•7 1 City of Tukwila Steven M. Mullet, Mayor Department of Community Development March 10, 2000 Dennis Delvin 3414 A St SE #102 Auburn Wa 98002 RE: Permit Status M99 -0074 15842 47Th Ave S Dear Mr Dennis Steve Lancaster, Director In reviewing our current permit files, it appears that your permit to install a furnace and water heater issued on April 15, 1999, has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Per the Uniform Building Code and/or Uniform Mechanical Code, every permit issued by the building official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non - complying and not in conformance with the Uniform Building Code and /or Mechanical Code. Please contact the Permit Center at (206)431 -3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter. Sincerely, ax Bill Rambo Permit Technician Xc: Permit File No. M99 -0074 Duane Griffin, Building Official 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206-431-3670 • Fax: 206-431-3665 n Cerrnii- C.�"d. Crpy PLAN REVIEW/ROUTING SLIP ACTIVITY NUMBER: M99 -0074 PROJECT NAME: GARY JOHNSON xX Original Plan Submittal Response to Correction Letter # DATE: 4 -7 -99 Response to Incomplete Letter Revision # After Permit Is Issued DEPARTMENTS: Building Qivision ublic Works 4y1 X31 0 ddb Fire Prevention Str c u +417 u�a n Planning Division Ej Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues, Thurs) Complete Comments: Incomplete DUE DATE: 4 -8 -99 Not Applicable TUES /THURS ROUTING: Routed by Staff Please Route No further Review Required (if routed by staff, make copy to master file and enter into Sierra) REVIEWERS INITIALS: DATE: APPROVALS OR CORRECTIONS: (ten days) Approved Approved with Conditions 6Z., REVIEWERS INITIALS: DUE DATE: 5 -6 -99 Not Approved (attach comments) El DATE: CORRECTION DETERMINATION.: Approved - Approved with Conditions REVIEWERS INITIALS: DUE DATE: Not Approved (attach comments) ❑ DATE: \PR•ROUTE.DOC 6/98