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Permit M99-0151 - THE JUNCTION - LOT 12
........,.V »,•. „.,.. k.... �- aoaswaxvs,> s:'.- .co7;s�At�.te)3�C'.:FL!GY£ X34 `r ?1':iwFln�Sii'�.!':�lx.+�'``n u�;' /Y99-0151 5594 So. 150t'' St. The Junction City of Tukwila � (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 MECHANICAL PERMIT Permit No: M99 -0151 Type: 8 -MECH Category: RES Address: 5594 S 150 ST Location: Parcel #: 377930 -0120 Contractor License No: PPSHEA *133DA Status: ISSUED Issued: 04/07/2000 Expires: 10 /04/2000 TENANT THE JUNCTION -LOT 12 Phone: 5594 S 150 ST, TUKWILA, WA 98188 OWNER TRYON CONCEPTS LLC Phone: 425 -228 -9750 PO BOX 146, RENTON WA 98057. CONTACT DON TRYON Phone: 425 -255 -6518 14420 SE 84 ST, NEWCASTLE WA 98059 CONTRACTOR P P S HEATING & A/C INC Phone: 425 - 825 -0917 12022 98 AV NE, KIRKLAND, WA 98034 **'k****'k** * * **** **** * * ** k** *********'k********' k** * * *.* * *** *'k* * *** * * * * **'k* *'k ** Permit Description: INSTALL FURNACE AND WATER HEATER FOR NEW SINGLE FAMILY RESIDENCE. UMC Edition: 1997 Valuation:. Total Permit Fee: 4,000.00 61.19 *** * ** k ***•k * *'k* ** k************* * * *'k *** ****'k* * * * ** * ** *'k * *'k* c * * *'k * * * *** * * * *** Permit Center Q thorized Signature Date I hereby certify that I have read and examined this permit and know the same to.be.true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority ito violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this building permit. Signature: Date: /-- Print Name-:. d%✓ / (b Title: This permit shall become null and void if the work is not commenced within 380 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. CITY OF TUKWILA Address: 5594 S 150 ST Permit No: M99-0151 Suite: Tenant: THE JUNCTION-LOT'12 Status: ISSUED Tylie: B-MECH Applied: 08/09/1999 Rarcel #: 377930-0120 ' Issued: 04/07/2000 .A.7*..4.4*Al*A.**********i**kk*k*********k**A*******k*********kk*A**A**********A* Permit Conditions: ' 1. Plumbing permits shall be obtained through the Seattle-King County Department •of Public Health Plumbing will be 'inspected by that agency,':,including:alygas piping (296-4722). - , 2. Electrical perTitS Shall be obtained through We Washington State Division pr Labor'and":Industies and all electrical ,work will be 'inspected by that agency (2481,6630). 3. No changes Will be Tede to the plans unlesSlapproved,,,by the Engineer the Tukwila Building Division. 4. All permits, inspect,ion recordsi:and approvedplenS shal) 'be available at the fob site prior 'to the start of any con structiOn; These documents are Lo be maintained and avail- able tlntfl 'finaVinspectiOn,approval is granted- ; 5. All%construction to be done in conformance with approved plan's and requirements _of the Uniform Building Code (1997 Edition) as aTehded,, Uniform Mechanical Code (1997EdftiorO'it , A , and Washingt.on State Energy, Code, (1997 Edition). .% G. Validity of Permit. The issuance of a permit or aPproval':of,'i p)ans, specifications, and,,coMputati,ons shall not be con-: strUed to be a permit for, or an approval :of, any violation of any of the prov,isions'of the buildingcode or of' any other ordinance of,,the,,,Jurisdictiom. No permit presuming Lo giveiauthority to violate or canobVthe:provlsions:of:-this code sharrbe,valid. 7. Manufacturers installation instrOctiOneLpi-red,on-,,site for the buiNing inspectors review. A ,„ • 'r, " • • ..... CITY OF T!I': WILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Project Number:- Permit,Number Miscellaneous Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mall or facsimile. Project Name/Tenant: ; r l tta - .1v(.JG i0%) I. c)4--- (2- Value f Construction: Site Address: City St to /Zip: -j( `�> '‘..)t (e: Tax Parcel Number: 377736 --0 re.° -S7xte• 5, (c-4t, Property Owned ` i(2Qa� Cb 4t C .e,0-(5 eze Phone; 4ze- 22-L? x-75 c, Street Address: City State /Zip: . 0 l46 Z• vLL , 7 Fax #: 4 e' 2-• W Z32 Contact Person- (1a1`Y`_�.fz�0 .), Ph ne; 2 25 5 G 5/v Street Address s4oCit State /Zip: Fa # #: c7 Contractor: �� s t`-�ce -1 c P d one: - Pz5 a l/ Street Address: Cit State /Zip: /2ozz 9,,p_ ( `tie IUD b (i` Im � ,� F -x #: ''-2`7 i , s,(4,7 Architect: h-;(-' /// /.C, ‘ l I-ec .( 5 : 64( Street Addres : i' 6(0-) Cit S ;a Zip_ ith z ti__ /--347 Engineer: ,/ i i� /9t/!� %`f / f C Phone: Street Address: City State /Zip: Fax #: MISCELLANEOUS:PERMIT REVIEW 'N D ' APPROVAL. REQUESTED: (TO'BEFILLED OUT'B.Y�APPLJCANT)>':' >`' Description of work to be done: /� . (Oa r 4-- Will there be storage of flammable /combustible hazardous material in the building? ❑ yes no Attach list of materials and store location on se•arate 8 1/2 X 11 •a•er indicatin • • uantities & Material Safet Data Sheets D Above Ground Tanks cn Antennas /Satellite Dishes ■ Bulkhead /Docks ■ Commercial Reroof ❑ Demolition ❑ Fence ❑ Mechanical ❑ Manufactured Housing - Replacement only ❑ Parking Lots ❑ Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems ❑ Temporary Facilities ❑ Tree Cutting APPLICANT.REQUEST.FOR MISCELLANEOUSPUBLIC WORKS PERMITS.;': • ❑ Channelization /Striping ❑ Curb cut/Access /Sidewalk ❑ Fire Loop /Hydrant (main to vault) #: Size(s): ❑ Flood Control Zone ❑ Land Altering: 0 Cut cubic yards 0 Fill cubic yards 0 sq. ft.grading /clearing ❑ Landscape Irrigation ❑ Sanitary Side Sewer #I: ❑ Sewer Main Extension 0 Private 0 Public ❑ Storm Drainage ❑ Street Use ❑ Water Main Extension 0 Private 0 Public ❑ Water Meter /Exempt # Size(s): 0 Deduct 0 Water Only ❑ Water Meter /Permanent # Size(s). ❑ Water Meter Temp # Size(s): Est. quantity: gal Schedule: ❑ Moving Oversized Load/Hauling ❑ Miscellaneous MONTHLY SERVICE BILLINGS TO:'. "' , Name: Phone: Address: City /State /Zip: 0 Water 0 Sewer 0 Metro 0 Standby WATER METER DEPOSIT /REFUND BILLING: Name: Phone: Address: City /State /Zip: Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. secEIVED Yy OF TUKWILA Expiration of Plan Review - Applications for which no permit is Issued within 180 days following the date of applicati n hall expire by limitation. The building official may extend the time for action by the applicant for a periodNiGneebiriOtio days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. PERMIT t%NTEFF Date r u�A%acc ld:_, IJvrJ..- �r� //�j Dat pli on ex /res: o Applicn by: (Initials) MISCPMT.DOC 7/11/96 ALL MISCELLANEOU. RMIT APPLICATIONS MUST BE S ' ITTED WITH THE FOLLOWING: > ALL DRAWINGS SHALL BE AT A LEGIBLE SCALE AND NEATLY DRAWN > BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED A ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER A CIVIUSITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER (P.E.) SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR PERMIT REVIEW Above,Ground .Tanks/Water :.Tanks ;- Supported ;directly upon grade exceeding:5,000 gallons and a ratio of, height to diameter or width which exceeds;2 :1 Antennas /Satellite Dishes Submit checklist Awnings /Canopies = No signage Commercial Tenant. Improvement Permit Bulkhead /Dock ;• Submit.cheoklist:. No: M -10. Commercial:Reroof; Submit checklist,': No : -6 Demolition': Subniit checklist;:'. Fences : - Oyer 6`feet:inHeiglif :: Submit :ch'ecklist`s. No: :.M -9'' ; . Land Altering/Grading/Preloads, • Submit.checklistr. No:,.M=2. 'Mechanical (Residential&Comrnerciai) . Misceltaneous,Public Work ermits'. Commercial Tenant .Improvement • Permit :,, Submit cf ecklist No 'H-1;7: ' Submit`- checklist:'; {' :Residerttigetilji: H Submit checklist ri Manufactured Housing;(RED1NSIGNIA :ONLY).: Submitdhecklist • Moving: Oversized :Load /Hauling Submit checklist : No: Parking Lots .. Submitchecklist: Residential •Reroof . Exemptwith,following exception: :If_roof structure to be repaired•orreplaced Retaining Walls - Over'4'feet in height ResidentialBuilding Permit; '< Submit .checklist Not Subrnit.checklist "'No ,M= Temporary; Facilities: Temporary! Pedestrian Protection /Exit,Systems SUbmit`,checklist,. No: Submit checklist : :: :?, No: :, Tree.CUtting, Submit checklist• o:. ❑ Copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Bulldingi;Oitiner /Authorized Agent If the applicant is. other than,'the•owner, registered architect/engineeri,,or contractor licensed; by the State; of Washington, a n,otanzedtletter from the property owner authorizing the agent`to submit :this permit appllcation;and obtaln.the permit will, tie required,as part-of this :submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING,OWNER •OR AUTHORIZED AGENT: . e,255C Date: a,,, /, 5-le? 9 I `LSS Signature-70 a� /?_ Print name. 4..) -�C < F‘2,7 Address: / � eo J— /� Cty /Snp : 5, s Q���C) MISCPMT.DOC 7/11/96 ''7∎ `:ytn 1 bra 0 t2k.* *A:+***, **ikA *k/. ***A•Ak *** * ***. *•*•A*•, * * ** k•k*•h*A*•A* *AA *kk/r*••kk k* * * *A :.TTY Or TL117:w1LA. WA N1- l9 -0 5 ' 1171: 5111:7 .k:k•a':hh'hA4kA•4fi:kA•h*AkAhA• **>k:k *:k * * *'A*4** AA** .k!h ***** *A' *A41.4* *hk•k•k * **A: i R ANSMiT Nu.niber' wt R9800262 Amount: 61. ,t i 9 04/07/00 11:08 Payment Method: CHECK Ncrl.4tion: TI YON CONCEPTS Xni e T1.Il • Permit flan 1499•- 0131 Type: N - -14I Cii 141 :CHi int :AAL I1E1t14IT Plcr•cei Nog T/7930...01.2C Site (ad+.Ire +:s, 3t,94 9 150 ST This I'aym mt k * * *•A AA,A* *A * *A• *,t * **A*MA Oc(.. u11t: (;ode 000/74:1.900 000/322.100 Total I "ees: 61.19 61.,19 Iota] pu Pmt 61.J9 11:11 anrr. t .0u 4.,,O 414*• i:*'*••'i*¢*• AA*** 4:A* * *A• *Ad:*�k* * *• *'*tk *A * * **• Dc cript1Qn PLAN CHECK RES. 14 I:CHf`N7i.:(41. •- flE 3 INSPECTION RECORD Retain a copy with permit INSPECTION NO. • CITY OF.TUKWILA BUILDING DIVISION.— 6300 Southcenter.Blvd, #100, Tukwila, WA 98188 PERMIT NO. (206)431 -3 Project: ) 0C_ *o) -7 . - [_Q Iz... Ty Inspection: � 1� l � u ; r .. ctiop r ox /e A r ,5s:e.i � / S` /C .57 Dat a iled: o r 14 i g/ Special instructions: Date ante W/9(t) � / P. . Requester: PZne:69 35 S 8 / 7 pproved per applicable codes. Corrections required prior to approval. COMMENTS: "^ 1 ��PC LG h I Cot 1� l � u ; r .. ctiop r ox /e 0 L -V �- ., E $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid "at 6300 Southcenter Blvd., Suite 100. Cali to schedule reinspection. Receipt No: Date: :.1�,'�`G:a2. � -. A�Si�L�: �rNt�! i` �.,'. �rliirl�l�:.' cu'. ��i• �: acWt�4i. K,-. �Yi.•,....,..��.�..n.�kJ.....�. •,.i..,�w.. _..;..' ►�?i:��:cr:..r. ^hh`�3 INSPECTION NO. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 A4f.Ss/ PERMIT NO. (206)431-3670 Pr ' • ..A7 L-7/i/L L094- II_ Type of Ins ion: / A re c ': 2/ / S14k aDate Special instructions: Date wag: 26, .----, Vm. Requester: Phone: Approved per applicable codes. 0 Corrections required prior to approval. COMMENTS: Inspector: 1, ALA AZ An. 111 $47.0 NSPECTIO (FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Date: Receipt No: Date: FORM NO. G11 -449 REV. 2 Supersedes Form No. G11 -449 Rev. 1 RGLH- SERIES Models with Input Rates from 45,000 to 150,000 BTU/HR [13 to 44 kW] (U.S. & Canadian Models) GEFFICIENCY RAZING CERTIFIED ama CRITERION® II 78 % -80% A. F. U. E. DOWNFLOW GAS FURNACES t The Rheem Criterion° 11 line of downflow gas furnaces is designed for installation in closets, alcoves, utility rooms, or attics. The design is certified by the American Gas Associa- tion. Canadian models are certified by the Canadian Gas Association. Features • Patented Turbulex° heat exchanger, constructed of both stainless and aluminized steel for the maximum in corro- sion resistance. • Low profile "34 inch" [864 mm] design is lighter and easier to handle, and leaves room for optional equipment. • Both standing pilot and hot surface ignition models available. ■ Left or right side gas and electric inlet connections with quick, simple change. • Hot surface ignition models feature a new integrated board with humidifier and electronic air cleaner hookups. • Insulated blower compartment, a slow -open gas valve and a specially designed draft inducer motor make it one of the quietest furnaces on the market today. • Pre -paint galvanized steel cabinet. ■ Grab -holes in doors to aid in easy door removal and replacement. A variety of cooling coils and plenums designed to use with Rheem Criterion II gas furnaces are available as optional accessories. tA.F.U.E. (Annual Fuel Utilization Efficiency) calculated In accordance wtth Department of Energy lest procedures. J Draft Inducer Motor RHEEM CRITERION ]I 78 -80% DOWNFLOW GAS FURNACE Blower and Control Box Molded Permanent Filter Hal Surface Ignitor with Remote Sense (Hot Surface Ignition Models) Turbulex'Heat Exchanger In -Shot Burners and Gas Valve 11 Pilot Assembly (Standing Pilot Models) STANDARD EQUIPMENT Completely assembled and wired; induced draft; pressure switch; redundant main gas control; blower compartment door safety switch; solid state time on /time off blower control; limit control; manual shut -off valve, pressure regulator for natural and L.P. (propane) gas; transformer; direct drive multi - speed blower motor. Furnaces are equipped with cooling/heating relay and transformer (40VA) ready for air conditioning applications. (Please note: a thermostat is not included as standard equipment.) Flame sensor diagnostics; H.S.I. only twinning options, standing pilot models may 114( be twinned; fused transformer (secondary), 3rd speed option for continuous Ian; common heat/cool terminal tor H.S.I. NOTE: Furnace is not listed for use with fuels other than natural or L.P. (propane) gas. The complete terms of limited and other warranties are available at our sales office, or through local installer. All models can be converted by a qualified Rheem distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a Rheem parts distributor. For L.P. (propane) operation, refer to Conversion Kit Index Form No. 92-21519-52 for U.S. models and Form No. 92-21519-53 for Canadian models. NOTE: For natural and L.P. (propane) gas models, standard hot surface ignition is 100% lockout type. WARNING THIS FURNACE IS NOT APPROVED OR RECOIVIIVIENUEU FUR USE IN IVIOf3IL E HOW S BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER. PHYSICAL DATA AND SPECIFICATIONS U.S. AND CANADA MODELS (DOWNFLOW MODEL NUMBERS RGLH- SERIES 045AUSR 04MAUSR . ' 04EAUSR O4NAUSR 045AUSA• 04EAUSA 050AUER ,05MAUER; '05EAUER 05NAUER 050AUEA . 05EAUEA 067AUER 06MAUER 06EAt1ER 06NAUER 067AUEA 06EAUEA '075AUER 07MAUER O7EAUER '07NAUER .075AUEA 07EAUEA 075AMGR 07MAMGR 07EAMGR . 07NAMGR 075AMGA 07EAMGA 100AUER • 1OMAVEfl . 10EAMER 10NAMER 100AUEA • 10EAMEA 100BRJR 10EMRJR • 10EBRJR 10NBRJR 100BRJA 10EBRJA 125ARJR 12MARJR • ' 12EARJR 12NARJR . 125ARJA 12EARJA 150ARJR 15MARJR 15EARJR •15NARJR 150ARJA 15EARJA Input- 811J!Hr [kW(cf. 45,000 (13) 50.000 [15] 67,500 (19.8) 75,000 1221 75,000 (22) 100,000 (29.3] 100,000 [29.3] 125,000 [36.6] 150.000 [441 Heating Capacity 0111/11r [kW] ,.1. 36,000 [11) 41,000 [12] 54,000 1161 60,000 1181 60,500 [ 181 80,000 [23] 81,000 [24] 99,000 129] 120,000 [35) High Altitude Input (kW) 40,500 (11.9) 45,000 [13] 60,800 [17.8) 67,500 [19.81 67,500 (19.8] 90.000 (26.4] 90,000 [26.4] 112,500 [33) 135,000 139.6) High Altitude Output Capacity [kW] 32,900 [9.6] 36,500 110.7] 49,000 [ 14.4) 53,500 (15.7] 54.000 (15.8] 72,000 [21 1] 72,500 [21.2] 89.000 (26.1) 107,500 [31 5] Heat Ext. Static Pressure [kPaj .10 (.025) .10 (.025) .12 (.029] .12 (.029] .12 (.029) .15 (.037) .15 (.037) .20 (.05] .20 [05] 11x6 =10'AU Blower (D x W) (mm) 11 x 6 [279 x 152] 11 x 6 [279 x 152) 11 x 6 [279 x 152] 11 x 6 [279 x 152] 11 x 7 [279 x 178) (279 x 152) 11 x 7 = 10'AM 11 x 10 (279 x 254) 11 x 10 [279 x 254] 11 x 10 [279 x 254] (279 x 178 Motor H.P. (W]- Speeds (W)- 1/a -4 -PSC 1/a -4 -PSC 1/2.4 -PSC 1/2.4 -PSC 3/4.4 -PSC r/2 -4 -PSC 3/4 -4 -PSC 3/4 -4 -PSC 3/4 -4 -PSC PSC Type (373) [373) (373) (373] (559) (373) [559] [559] [559] Motor Full Load Amps 7.1 6.8 7.1 7.1 9.5 7.1 9.5 9.5 9.5 Heating Speed MED -LOW MED -LOW MED -HIGH MED -HIGH MED -LOW _ MED -HIGH MED -LOW MED -LOW MED -LOW Cooling Speed HIGH HIGH HIGH HIGH MED -HIGH HIGH MED -HIGH MED -HIGH MED -HIGH Cooling CFM ® .5' (kPa) E.S.P. 1200 1200 1200 1200 1600 1200 2000 2000 2000 (Nominal) (Usj (566) (566) (566] (566) (755] (566] (944] [944) (9441 Rated E.S.P. (In. W.C.) [kPa] .50 (.12) .50 (.12) .50 (.12] .50 [.12) .50 1.12) .50 (.121 .50 (.12] .50 (.12) .50 (.12) 55 -85 = 10'AU Temperature Rise Range °F 30 -60 25-55 30-60 40 -70 25 -55 130.6-47.2) 40-70 40 -70 50 -80 1°C) [16.7 -33.3] (13,9 -30.6) (16.7.33.3) [22.2 -38.9] (13.9-30.6] 45-75 =10'AM (22.2.38,9) [22.2 -38.9] (27.8.44.4] [25 -41.7) Max. Outlet Air Temp. °F 155 155 165 165 155 190 190 180 190 1 °C) [68.3] [68.3] [73.9] (73.9] [68.3] [87,8] [87.8] [82.2] [87.8] Standard Filler (mm) (1) 14 x 20 [356 x 508] (1) 14 x 20 [356 x 508] (2) 12 x 20 [305 x 508] (2) 12 x 20 (305 x 508) (2) 12 x 20 [305 x 508] (2) 12 x 20 (305 x 508] (2) 14 x 20 (356 x 508] (2) 14 x 20 [356 x 508j (2) 14 x 20 (356 x 508] Approx. Shipping Weight (Lbs.) 85 85 105 105 105 115 120 140 150 (kg) (38,6) [38.6] (47.6] [47.6] [47.6] [52.2] [54.4] [63.5] [68.0] AFUE - Standing Pilot Models O 78% 79.5% 78.4% 78.6% 79.2% 78% 78% 78.1% 78.5% AFUE- H.S.I. Models O 81.1% 82.2% 80,7% 80.5% 81.1% 80.2% 80% 80% 80% California Seasonal Efficiency- H.S.I. /No. Models 73,8/73.9 75,9/76.2 73,8/73.9 74.4/74,9 75.1/75.5 75.2/75.2 74.7/74.7 75.2/75.3 76.0/75.9 NOTES: All models are 115V, 60HZ, 10. Gas connection size for all models is 1/2' N.P.T. co In accordance with D.O,E. test procedures. © See Conversion Kit Index Form No. 92- 21519 -52 for U.S. models and Form No. 92-21519-53 for Canadian models for high altitude derate. MODEL IDENTIFICATION - DOWNFLOW MODELS R G L H - 07E A U E R Rheem Gas Downflow Design Heating Input Designation Variations Blower Heating & Cooling Fuel Type Furnace Series Standing NOx Electric NOx Input Pilot Model Ignition Model BTU /HR [ ] Designates Metric Conversions 045 04M 04E 04N 45,000 [13 kW] 050 05M 05E 05N 50,000 (15 kW) 067 06M 06E 06N 67,500 [20 kW] 075 07M 07E 07N 75,000 [22 kW) 100 10M 10E 10N 100,000 [29 kW] 125 12M 12E 12N 125,000 [37 kW] 150 15M 15E 15N 150,000 [44 kW] A = Std. Designation Designation R = Natural Gas, Cabinet U = 11 x 6 S = 500 -1200 CFM U.S. Standard B = Wide (279 x 152 mm] [236 -566 Us] Furnace Cabinet M =11 x 7 E= 1100 -1330 CFM A = Natural Gas, (279 x 178 mm) [519.628 Us] Canadian R = 11 x 10 G= 1450-1750 CFM Standard (279 x 254 mm) [684 -826 Us] Furnace J= 1800 -2075 CFM (850 -979 Us] DOWNFLOW DIMENSIONS 265 /e" (676 mm( LOW VOLTAGE -" • ELECTRICAL CONNECTION (HIGH VOLTAGE) 2613/1o" (681 mm( GAS CONNECTION LEFT SIDE 2411:x" (622 1nm( TOP 5 /o" _4 (16 mm( 233/o" (594 mm( 203 /o" (518 mm) { 63/16" (157 mm( A R.A. r —B� BOTTOM S.A. E -Y-- 5 /0" (16 mm) 193/4" (502 mm( 3/4" (19 mm( 281/1o" (713 mm( D r 201/0" (511 mm) 0 '"1 3/4" (19 mm( 34" (864 mmj 265 /o" (676 mm( 7-1/2" DIA. (13 mmj f7 /o" DIA. 122 mm( 233o" (594 mm( 203/o" (518 mmj 63/1 o" [157 mmj { 247/1 e" (621 mm( 13 /o" DIA. (35 mm( 111 (16 mm( FRONT TABLE 1. DIMENSIONS AND CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) (mm] RIGHT SIDE iiu ' C"1" A k'u i; � �• r,>^17: rx Fti ; ' .� {` 5yri t rj,Y' . } I i rt' : 103/8 [264] '•C 0 r .. ^, jt'.• ,. , 131/8 [333] :i _ .`` , .. 0 1I7? 1 . , � i , y ...: 4 ® ' .. ' f " 1, !1N t ... ... .L. t0 0 j Cd, 'p , / 1 [25] 3 3Ti.' l �)I [76] u `. t v . � 6 [152] 0 r.- - - - i% 85 -, :.i .. ,• t .,,7 i,.),, [38,6] 04, 05 14 [356] 1227/32 [326] 06, 07 171/2 [445] 1611/32 [415] 121/8 [308] W 165/8[422] 0 3 m 0 1 [25] 3 [76] 6 [152] m 105 [47.6] 10 (A) 171/2 [445] 1611/32 [415] 121/8 [308] 0 165/8 [422] 0 3 0 1 [25] 3 [76] 6 [152] 0 115 [52.2] 10 (B) 21 [533] 1927/32 [504] 137/8 [352] 0 201/8 1511 ] 0 0 0 1 [25] 3 [76] 6 [152] (1) 120 [54.4] 12 241/2 [622] 2311/32 [593] 155/8 [397) 0 235/8[600] 0 0 0 1 [25] 3 [76] 6 [152] 0 140 [63.5] 15 241/2[622] 2311/32 [593] 155/8 [397] 0 235/0[600] 0 0 0 1 [25] 3 [76] 6 [152] 0 150 [68] NOTES: m May require a 3' 176 mml to 4'1102 mml or 3' 176 mml to 5' f 127 mmj adapter. ® May be 0' [0 mmj with type B vent. 0 May be 1' [25 mm] with type B vent. Furnaces must be vented in accordance with ANSI Z21.47 -1993 • CAN /CGA- 2.3 -M93 venting table guidelines Included with each furnace, and In accordance with local codes. [ J Designates Metric Conversions ACCESSORIES DOWNFLOW DOWNFLOW WARNING: Unit design is certified for installation on non -com- bustible floor. A special factory supplied combustible floor sub -base is required when installing on a combustible floor. Failure to install the sub -base may result in lire, property damage and personal injury. COMBUSTIBLE FLOOR BASE DIMENSIONS COMBUSTIBLE • FLOOR BASE . ;:,'. :, •.•.U.SE.WITH ' ."i';':: " ; =FURNACE SIZES :i<• `" • A ".�. IN. Irnm] 6 . • IN. (mm1 • . • C IN.' NMI RXGC -B14 RGLH -04, 05 141/2 [368) 131/4 [337) 111/4 [286) RXGC -B17 RGL11-0G, 07, RGL11- 10(-)A 18 [4571 163/4 [425] 143/4 [451) RXGC -B21 RGLH- 10( -)13 211/215461 201/4 [5141 181/4 [464) RXGC -B24 RGLH -12, RGLH -15 25 [6351 233/4 [603) 213/4 [5521 c 1 191/2" lam— 1495 mmj J - -- - - I r - 28'/e" (721 mmj 71/4" (184 mmj —• FIBERGLASS 3 LB. (1.4 kg] DENSITY (51 mm] 2" r• (5461mm( PLENUM DATA—"A" COILS Plenum adapters are required in some instances for use on downllow applications when plenum and furnace size do not match. -:FURNACE-' WIDTH .IN (mm1 ; PLENUM : '- 'WIDTH IN :fmm1.' i; PLENUM ADAPTER I OWNFLOW /:, 'OIL`': PLENUM -` :-i:::•; . 14 [356) 161/414131 RXAA•C178 RXAL -816BU 14 (356) 201/4(514) RXAA -C179 RXAL•B20BU 171/214451 161/4 [413] RXAA•C186 RXAL -B16BU 171/214451 201/415141 RXAA -C180 RXAL -B20BU 171/21445J 215/81549) RXAA -C189 RXAL -132113U 171/2[445j 251/416411 RXAA -C181 RXAL -B25BU 21 1533) 221/41565] RXAA•C182 RXAL -B22BU 21 [5331 251/4 [6411 RXAA•C183 RXAL -B25BU 241/2 (622] 251/4 [641] RXAA -C184 RXAL -B25BU 241/2 (622) 215/8 [549) RXAA -C190 RXAL-B21BU NOTE: See Form Number C11-206 for MultiFlex coil data. RXGW -AAA01 Humidifier and Electronic Air Cleaner Accessory Board for Robertshaw Control RBC1 and Honeywell ST9101A 1014 Blower Controls. NOTE: Available for standing pilot models only. 1l� —Li k - AB 4" 176 mm] 002 mm] •) 3" (76 mm( —r 1" (25 mm) T FIBERGLASS 3 LB. (1.4 kg( DENSITY PLENUM OR DUCTWORK NOTE: FLOOR OPENING 211/2" 546 mmj x B MAX. PLENUM SIZE 191/e (495 mm( x C RXPF -F01 and F02 FOSSIL FUEL KIT —is for use with Rheem Heat Pumps and Criterion 11 warm air furnaces. RXPF -F02 meets TVA requirements. RXGF -CC* FILTER RACK— Downflow top return mount. NOTE: Filter racks are shipped without filters. 'Filters available through the Universal Parts® Department. GENERAL TERMS OF LIMITED WARRANTY* Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty. Gas Heat Exchanger Limited Warranty Twenty (20) Years Draft Inducer Limited Warranty Five (5) Years Integrated Control Board Limited Warranty Five (5) Years (Standing Pilot and Hot Surface Control Boards) Any Other Part One (1) Year For Complete Detalls of the Limited Warranty, Including Applicable Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy. Before proceeding with Installation, refer to installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices. RHEEM AIR CONDITIONING DIVISION P.O. Box 17010, Fort Smith, Arkansas 72917 -7010 "In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice," PRINTED IN U.S.A. 8-90 BP FORM NO. G11.449 REV. 2 Superndes Form No. 011.449 Ray. 1 BLOWER PERFORMANCE DATA DOWNFLOW MODELS s.'•'7o AR B R' O AO( 'SEH)ES ,'% OWER�: !ZE '" °* � ;, mm1s, +73' Ya M .,'i WF1 MOTOR, ' NbP', y� � "1* ., 1; t, iM+:. :�r•,• T cBLO ER1. '4•, i SPEED -,}' - - :771'.x*. -_. _ �•�.;m,•,�= 7�+x;;:'�;F_.� ,, " ` j 7'll +;• YEXTE m�I� ° f�t1_...yr,r a ,..,:. ;,;13 w fD ":. ,.;. '''.-77.77;r 7;', St SIC SSURE�IN HES Paa WATER CO UIVIN R� .,.�,AT R .1 �1+,,... «•• { Y, "41';;e , :' Ca '• v�;:` �n N Z,'.•: r. 1; ,021 ` R� ., .. ,�� �.� «. „•. 4,2 CAS �+1 v...,., -, �... M.•u.Ix '501715.q rn Yl .4,, :101 �+} . ,U 5 545 870 1100 1325 d (,12j ' ... r [257) [411) [519] [625] uk�+ 6it 151 ti +w.. t 5.10 .12411 840 [396] 1065 (503] 1280 (604) *, 7 470 805 1020 1230 f 171 [222] (380) [481] [580] 045AUS' 04MAUSR 04EAUS* 04NAUSR 11 x 6 [279 x 152] 1/2 [373] LOW MED -LO MED -HI HIGH 685 980 1220 1465 [323) [463) (576] [691] 650 955 1195 1440 (3071 [451] [564) [680] 615 [290] 930 [439] 1170 [552) 1405 [6631 580 [274) 900 (425] 1135 [536) 1365 (644) 050AUE" 05MAUER 05EAUE' 05NAUER 11 x 6 [279 x 1521 1/2 (373) LOW MED -LO MED•HI HIGH 735 1025 1185 1345 (3471 [484] [559] [635] 715 1015 1165 1330 [337) [479) [550) [628] 690 [326] 995 [470] 1150 [543] 1310 [618] 660 1311 ] 975 [460) 1130 [533] 1295 [611] 635 955 1100 1265 [300] [451) [5191 [597) 605 930 1075 1235 [2861 [439] [507] [583) 575 905 1040 1205 [271) [427] (491) (569) 067AUE" 06MAUER 06EAUE" 06NAUER 075AUE" 07MAUER 07EAUE* 07EAUER 11 x 6 [279 x 152) 1/2 [373) LOW MED -LO MED -HI HIGH 835 990 1140 1300 (394) (467) (538) [614) 820 975 1125 1290 [387) [4601 [531) [609) 800 [378) 955 [451) 1105 [522] 1265 [597) 775 [366] 935 [441) 1080 [510) 1245 [588) 750 905 1050 1215 (354] [427] [496] [573) 720 875 1020 1180 (340) (413) [4811 (557) 685 835 980 1140 [323) [394) [463] [538] 075AMG* 07MAMGR 07EAMG' 07NAMGR 11 x 7 [279 x 178) 3/4 [559) LOW MED -LO ME0-1-11 HIGH 1210 1580 1915 — [571) [746] [904] 1205 1560 1880 2050 [569] [736) [887] [967) 1195 [564] 1550 [732) 1825 [861 ) 1995 [942) 1180 [557) 1530 [722] 1790 (845] 1940 (916] 1165 1495 1740 1885 [550) [706) [821) 18901 1155 1465 1675 1835 [545) [691) [791) [866] 1130 1430 1600 1770 [533) [675) [755) [835) - •�• :-•^x'v-R..�: ; ....:['r�';i_ 10EAME' 10NAMER 11 x 7 [279 x 178] •x.: •_ ,,�F, 1/2 (373] c r:Hr.• ry- �•L��r MED -LO MED -HI HIGH ;k _�,�1 � 1070 1240 1420 (505] [585] [670] x .y .><.;. A !y:.. f 1'.f: ;'��•`Tj 1055 [498) 1210 [571) 1395 [658) ,.�.��. 1040 [491] 1190 [562] 1370 [647) >�WH.;t�V'})P�IX•lE�' 85c 04 �,• 1010 ~(477] 1165 [550] 1340 [632] �` tififtl''.. 10 309 980 [463) 1135 [536) 1305 [616] -• iKYRilq�O r.; :...:s 051013 945 [446] 1095 [517) 1265 [597] e •1 905 1055 1220 !'�� [427] [498] [576] mow 100AUE' 10MAUER taine: %L 11 x 6 [279 x 152) ,ti', r .'10 1/2 [373) WOO' MED -LO MED -HI HIGH 8115A41010 1020 [481] 1170 [552) 1330 [628) v ; • 1000 1160 1300 . 11 ..-./, [472) [547) [614) ' 'HD" = . ] 980 [463] 1140 [538) 1270 [599) — ' • 8,1.5s`. 385)" a 965 [455] 1110 [524) 1235 [583] 27.900731L0 930 [439] 1080 [510] 1200 [566) !;rr7..60. 895 1040 1160 [359 "0 [422) [491 ] [547) x,:735'• 860 995 1115 34711". (406] [470] [526) 1008RJ* 10MBRJR 10EBRJ' 10NBRJR 11 x 10 [279 x 254] 3/4 [559] LOW MED -LO MED -HI FIIGH 1330 1690 — — [628) [798) 1295 1670 2085 2410 [611] [788] [984] (1137) 1285 [606) 1655 [781) 2055 [970) 2355 [1111] 1245 [588] 1615 [762) 2005 [946] 2305 [1088) 1225 1585 1970 2240 [578] [748) [930) [1057) 1205 1565 1945 2165 [569) [739] (918) [1022) 1160 1525 1880 2100 [547] [720) [887] [991] 125ARJ' 12MARJR 12EARJ* 12NARJR 11 x 10 [279 x 254] 3/4 [559) LOW MED -LO MED -HI HIGH 1330 — — — [628) 1295 1690 2090 2395 [611) [798) [986) [1130) 1280 [604) 1660 [783) 2035 [960) 2335 [1102) 1240 [585) 1635 [772) 1985 [937) 2260 [1067) 1215 1580 1930 2185 [573) [746] (911) [1031) 1210 1535 1850 2080 [571) [724) [873) [9821 1175 1480 1785 1965 [555] [698] [842) [927) 150ARJ' 15MARJR 15EARJ* 15NARJR 11 x 10 [279 x 254) 3/4 [559] LOW MED•LO MED -HI HIGH 1300 1675 2105 — [614) [791] [993] 1280 1650 2075 2340 [604) [779) [979) [1104] 1230 [580] 1620 (765) 2035 [960) 2290 (1081) 1205 [569) 1570 (741] 1990 (939) 2215 [1045) 1170 1545 1955 2145 [552) [729) [923) (1012) 1115 1485 1900 2080 [526) [701) [897) [982) 1030 1425 1815 1995 [486) [673) [857) [942) NOTES: *Designates "R" for U.S. models, and "A" for Canadian models. "'Not to be used as a heating speed. Data compiled with factory filters installed. [ ] Designates Metric Conversions RHEEMGLAS® Fury Plus High Performance, Energy Miser® Gas Water Heater Available in 40 and 50 gallon tall - 30 and 40 gallon lowboy models • 5-Year Limited Tank Warranty* • 1 -Year Limited Parts Warranty* • High performance and recovery • Patented R -Foam® insulation process for superior heat retention • Gasmaster'" burner with precision port alignment for even heat transfer • Heat saving flue baffle design • Compliant with many gas utility incentive programs ** • Meets or exceeds National Appliance Energy Conservation Act (NAECA) requirements • See Aesldentlal Warranty Information Brochure for complete warranty information. "40,000 BTU models only. SPECIFICATIONS T Y E Model Numbert Gas input I Task I In Thousands Recovery Cap. ` BTUIHr. 90' 6,P.H. In Flat Hour Delivery Apex, i Rating IEnergyiShpg.' G.P.H. ! Factor 1Wghl. i Lbs. Nat. Roughing in Dimensions (Shown in Inches) , Gals. ; l LP :Sumer Nal. LP Nat. LP A 8 C D 1 E F; 0! H T 41VR40 40 ' 40 40 40.4 40.4 68 ! 68 • 0.62 127 161 / 158 %2 21 8 1 3 ' 131/4 1 2 1/2 41 VR4ON' 40 50 1 37.5 — 40.4 1 40 .40.4 — 68 ' — 0.62 ' 40.4 1 74 i 74 1 0.62 — 74 — 0.62 127 161 , i 58'/2 1 151 1601/4 1571/2 151 ;607/'57%2 .21 123 1 23 , 8 8 8 1 3 t 3 }+1 3 113 % 1 13'/ i 131/4 2 2 1 2 ; '1 %: 41VR50 41VR50N' 50 40 — 40.4 LO 41V30S 41V40S 30 34 . 34 34.4 34.4 54 54 0.58 109 ; 50'/ ,46%2 ' 17x/ I: 8 I 3 131/4 2 %2 , 40 . 37 37 37.4 37.4 65 ' 65 0.56 138 521/2 ;48%2 191/4 , 8 3 : 131/4 ! 2 1/2 41V50S" 50 ' 40 • 40 40.4 40.4 73 73 ; 0.53 140 154 1481/2 221/4 1 8 1 3 131/4 ' 2 ; 1/2 For SCAOMD rule 1121 compliance (California only). Side relief valve connection on model 41V50S only. t Specify LP gas when ordering. Add "P" suffix to the model number. Example: 41VR4OP. Lr N.P.T. IILI(/ VALVI OPINING ILel I/4' NI.T. uulr VA VII OPINING 40 'r RHEEMGLAr Fury Plus Energy Miser® THESE UNITS ARE DESIGNED TO MEET OR EXCEED A.N.S.I. (AMERICAN NATIONAL STANDARDS INSTITUTE) AND HAVE BEEN TESTED ACCORDING TO D.O.E. TEST PROCEDURES AND MEET OR EXCEED THE ENERGY EFFICIENCY REQUIREMENTS OF NAECA, ASHRAE STANDARD 90, BOCA CODE AND ALL STATE ENERGY EFFICIENCY PERFORMANCE CRITERIA FOR ENERGY CONSUMING APPLIANCES. Before purchasing this appliance, read important energy cost and efficiency information available from your retailer. The number one choice of plumbing professionals. CONSTRUCTION FEATURES 1. R -Foam Insulation —Rigid polyurethane foam for improved economy and fuel savings. The use of our patented insulator foam stops allows R -Foam to be Injected directly between the tank and outer jacket. This uniform R -Foam application minimizes the possibility of costly heat loss caused by uninsulated areas (voids) common to some other foam processes. 2. Rheemglas Tank— Rheem• water heater tanks are made of special materials with exacting care. The tank surface is coated with an exclusive porcelain formula called Rheemglas and fused to the solid steel at 1600'. The result is a smooth, tough, glass -like lining that effectively resists the corrosive attacks of hot water chemicals, thereby assuring long water heater life. Tank is designed and tested to withstand 300 PSI hydrostatic test pressure for working pressure of 150 PSI, A.N.S.I. Standard. 3. Gasmaster Burner — Durable aluminized steel construction. Designed for efficient, quiet operation; precision port alignment; even heat transfer. Factory adjusted for natural gas. LP models feature a durable stainless steel burner designed specifically for LP gas. 4. Flue Baffle —New design — special baffle restrictor discs provide greater retention of flue gases. Keeps heat in flue longer for maximum heat dispersion to tank water. Retards air movement through flue during standby periods, minimizing heat loss. 5. Robertshaw• Control— Combination thermostat with factory preset balanced pressure regulation and built in E.C.O. (energy cut -off). LP models feature the R65RR control, the most advanced LP gas control available. 6. Anode Rod — Equalizes aggressive water action; different types factory installed and designed to match local water chemical characteristics throughout the U.S. 7. Dip Tube —A durable plastic formula, tougher, more heat resistant than ever before. 8. Relief Valve Opening—(Y," N.P.T.) top connect is exposed for faster, economical installation. 9. Drain Valve— Non - metallic, corrosion proof, designed for quick draining. 10. The Draft Diverter —Low profile design Is proven, efficient. THE GASMASTER BURNER Durable aluminized steel construction. Designed for efficient, quiet operation; precision port alignment, even heat transfer. Features energy saving low input pilot — only 350 to 400 BTUH. Well protected to maintain alignment, yet easy to Tight. RHEEM WATER MANUFACTURING HEATER COMPANY DIVISION 101 Bell Road, P.O. Box 244020, Montgomery, Alabama 36124.4020 in keeping with its policy of continuous progress and product Improvement, Rheem reserves the right to make changes without notice" PRINTED IN U.S.A 3.97 WP FORM NO. 101.9 REV. 9 INSTALLATION INSTRUCTIONS FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW (RGLH) INDUCED DRAFT GAS FURNACES WITH ICM BLOWER MOTOR ISO 9002 PERMIT CENTER A Recognize this symbol as an indication of Important Safety Information! A WARNING If the information in these Instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death. A WARNING] PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO- DUCTIVE HARM. A WARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING , INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Do Not Destroy this Manual. Please read carefully and keep in a safe place for future reference by a serviceman. A FOR YOUR SAFETY — Do not store or use gasoline or other flammable vapors and liquids, or other combustible materials in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's Instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — DO NOT RELY ON SMELL ALONE TO DETECT LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U.L. recognized fuel gas and CO detectors are recommended In all applications, and their installation should be In accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs — Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier. -mqq•asr 23531.80 -00 • Before beginning any troubleshooting procedure, complete the following installation checklist. A furnace malfunction is sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make copies of the checklist and complete one for every Low Profile Furnace service call for your records. INSTALLATION CHECKLIST (Refer to this manual for specifics.) GAS SUPPLY Adequate pipe size No gas Teaks Proper supply and manifold gas pressure (check with an accurate U -tube manometer with the furnace and all other gas appliances operating.) ELECTRICAL Correct thermostat and subbase Thermostat model Subbase model Correct thermostat mode and setting Correct line supply voltage Correct polarity (important with hot surface ignition) Correct furnace ground to electrical panel DC microamp (11A) flame signal (hot surface ignition units) Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals "Y" "C" - not with wire nuts VENTING Correct vent pipe diameter and length (according to AGA/GAMA tables) _ Correct venting material (according to AGA/GAMA tables) Correct lining for masonry chimneys Adequate clearance from combustibles Proper negative pressure reading in the vent Vent pipe secured to induced draft blower housing COMBUSTION AIR Proper source of combustion air Correct combustion air opening size Vent connection size FURNACE INSTALLATION Adequate clearance from combustibles Adequate clearance for service Proper air temperature rise (See fumace rating plate) External static pressure inches w.c. Correct filter(s) Correct cooling coil or accessories (if equipped) Adequate supply and retum air ducting Retum Air Duct Size Supply Air Duct Size Air ducts sealed to prevent leakage 2 O CONTENTS Safety Precautions 1 Installation Check List 2 Location Requirements and Considerations 4 Clearances and Dimensions 5, 6 Combustion and Ventilation Air 9 Vent Pipe Installation 12 Gas Supply and Piping 15 Electrical Wiring 19 Accessories 20 Start-Up Procedures 21 Air Flow 22 Safety Features 30 Maintenance 31 Troubleshooting 34 Wiring Diagram 35 > Installation Instructions are updated on a regular basis. This is done as product changes occur or if new information becomes available. In this publication, an arrow ( >) denotes changes from the previous edition or additional new material. IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START -UP. GENERAL INFORMATION The RGLH and RGPH series furnaces are design certified by AGA/CGA for use with natural and propane gases as follows: As a Category I furnace, it may be vented vertically with type B -1 vent pipe and also may be common vented as described in these instructions. This furnace should be installed in accordance with the American National Standard Z223.1 - latest edition booklet entitled "National Fuel Gas Code" (NFPA 54) (in Canada, CAN /CGA B149.1 and .2 Installation Codes for gas burning appliances), and the requirements or codes of the local utility or other authority having jurisdiction including local plumbing or waste water codes. Additional helpful publications available from the "National Fire Protection Association" are: NFPA -90A - Installation of Air Conditioning and Ventilating Systems 1985 or latest edition. NFPA -903 - Warm Air Heating and Air Conditioning Systems 1984. These publications are available from: National Fire Protection Association, Inc. Batterymarch Park Quincy, MA 02269 Canadian Gas Association 55 Scarsdale Road Don Mills, Ontario, Canada M3B, 2R3 LOCATION REQUIREMENTS AND CONSIDERATIONS GENERAL INFORMATION IMPORTANT: If furnace operation is required during construction, and air ladened with corrosive compounds such as chlorine and fluorine are present, provisions must be taken to provide clean outdoor combustion and ventilation air to the furnace. Compounds of chlorine and fluorine, when burned with combustion air, form acids which will cause corrosion of a heat exchanger. Some of these compounds are found in paneling, dry wall, tile adhesives, paints, stains and varnishes, solvents and masonry cleaning materials. NOTE: This furnace is shipped with heat exchanger support brackets installed under the back of the heat exchanger. These may be removed before installation, but it is not required. LOCATION 1 A WARNING I THIS FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME. DO NOT INSTALL THIS FURNACE IN A MOBILE HOME. INSTALLATION IN A MOBILE HOME COULD CAUSE FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IMPORTANT: This furnace is not approved or recommended for installation on its back, with access doors facing upwards. 4 This furnace is suitable for installation in buildings constructed on -site. This heating unit should be located near the chimney and should be centralized with respect to the heat distribution system as much as practicable. When installed in a utility room, the door of the room should be wide enough to allow the largest part of the furnace to enter, or to permit the replacement of another appliance, such as a water heater. CLEARANCE - ACCESSIBILITY The design of forced air furnaces with input ratings as listed in the tables on the following pages are certified by A.G.A. Laboratories and CGA for the clearances to combustible materials shown in inches. See name /rating plate and clearance label for specific model number and clearance information. Service clearance of at least 24 inches is recommended in front of all furnaces. ACCESSIBILITY CLEARANCES, WHERE GREATER, MUST TAKE PRECEDENCE OVER FIRE PROTECTION CLEARANCES. UPFLOW AND HORIZONTAL INSTALLATION — Certified for use on combustible floor. A WARNING 1 UPFLOW AND HORIZONTAL FURNACES ARE DESIGN - CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS. NOTE, HOWEVER, THAT FURNACES MUST NOT BE INSTALLED DIRECTLY ON CARPETING, TILE OR OTHER COMBUSTIBLE MATERIAL OTHER THAN WOOD FLOORING. INSTALLATION ON A COMBUSTIBLE MATERIAL CAN RESULT IN FIRE, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. A SPECIAL COMBUSTIBLE FLOOR SUB -BASE IS REQUIRED WHEN INSTALLING ON A COMBUSTIBLE FLOOR. FAILURE TO INSTALL THE SUB -BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS OFFERED AS AN ACCESSORY FROM THE FACTORY. SEE THE CLEARANCE LABEL LOCATED INSIDE THE FURNACE FOR THE APPROPRIATE MODEL NUMBER. THE SPECIAL BASE IS NOT REQUIRED WHEN THE FURNACE IS INSTALLED ON TOP OF AN AIR CONDITIONING PLENUM. A gas -fired furnace for installation in a residential garage must be installed so that the burner(s) and the ignition source are located not less than 18 inches above the floor and the furnace is located or protected to avoid physical damage by vehicles. UPFLOW UNIT DESIGN REQUIRES A SOLID METAL BASE PLATE (SEE TABLE ON PAGE 8 OR FURNACE 9 0 N m O m r m I 1 n 1 r I 00 I I Z O z 1 m z c I J N O) NOI103NNO0 SVO N rr 0 I J -I0 4 i A W y L i■ n -4 0 .D N 0 ro w a4 0 e e e e 0) m 0 N g A � CI) 3) b w Ca) w w tl e z g .iA F iglt * N Es' q o c 0 r O a) a > Z zm O m S co O —I 33 co Om rm yr mz 0) t SNOISN3INIa '1VINOZIklOH /MOl Jdfl aNV MO'lddfl L 3Uf101d FIGURE 2 cn w 2 U Z J w w MJM LW r CO Ow UO O O w LL W3 0 O N Oi h3 N tl O a N .0 N REDUCED CLEARANCE ON.) e In u_ m 0. H Y CO O 0 0 O 0 N O� D C N O O O W V) O O O O w to to m 0 N O 0 0 0 C N M f`) CO N O 0 O N • 2 0 a 0 1- CO N 0 (0 N Q 0 i i L t M n M N O N (0 4-en f (0 N LOW VOLTAGE ELECTRIC CONNECTION (0 N GAS CONNECTION 6 0 c L CLEARANCE LABEL FOR PART NUMBER) MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR MR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING. FURNACE wiorg 17;" 21" 24''4x" TABLE 1 BASE ELATE NO, RXGB -D17 RXGB -D21 RXGB -D24 BASE aLATE SIZE 15% "x23'6" 1854" x 235A6" 254" x 239/6" A CAUTION 1 When coils are used with air handlers or furnaces and installed above a finished ceiling or living area, it is recommended that an auxiliary sheet metal condensate drain pan be fabricated and installed under entire unit. Failure to do so can result in property damage. SITE SELECTION 1. Select a site in the building near the center of the proposed, or existing, duct system. 2. Give consideration to the vent system piping when selecting the furnace location. Be sure the venting system can get from the furnace to the termination with minimal length and elbows. 3. Locate the furnace near the existing gas piping. Or, if running a new gas line, locate the furnace to minimize the length and elbows in the gas piping. 4. Locate the furnace to maintain proper clearance to combustibles as shown in the preceding tables. A WARNING COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE JACKET OR WITHIN THE SPECIFIED CLEARANCES OF THE VENT PIPE. THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS, PLACEMENT OF COMBUSTIBLE MATERIALS ON, AGAINST OR AROUND THE FURNACE JACKET CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FURNACE AREA MUST NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER STORAGE PURPOSES. DUCTING Proper air flow is required for the correct operation of this furnace, Too little air flow can cause erratic operation and can damage the heat exchanger. The duct system must carry the correct amount of air for heating and cooling if summer alr conditioning is used. Size the ducts according to acceptable industry standards and methods. The total static pressure drop of the entire system should not exceed .8" w.c. IMPORTANT: Some high efficiency filters have a greater than normal resistance to air flow. This can adversely affect furnace operation. BE SURE TO CHECK AIR FLOW if using any filter other than the factory- provided filter. A WARNING NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. WHEN A FURNACE IS MOUNTED ON A PLATFORM, WITH RETURN THROUGH THE BOTTOM, IT MUST BE SEALED AIRTIGHT BETWEEN THE FURNACE AND THE RETURN AIR PLENUM. THE RETURN AIR PLENUM MUST BE PERMANENTLY ENCLOSED. NEVER USE A DOOR AS A PART OF THE RETURN AIR PLENUM. THE FLOOR OR PLATFORM MUST PROVIDE SOUND PHYSICAL SUPPORT OF THE FURNACE, WITHOUT SAGGING, CRACKS, GAPS, ETC., AROUND THE BASE AS TO PROVIDE A SEAL BETWEEN THE SUPPORT AND THE BASE. FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH. DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN OR SUPPLY DUCTWORK TO OR FROM ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. DOING SO MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY OR PROPERTY DAMAGE. A WARNING BLOWER AND BURNERS MUST NEVER BE OPERATED WITHOUT THE BLOWER DOOR IN PLACE. THIS IS TO PREVENT DRAWING GAS FUMES (WHICH COULD CONTAIN HAZARDOUS CARBON MONOXIDE) INTO THE HOME THAT COULD RESULT IN PERSONAL INJURY OR DEATH. UPFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. Open the return air compartment. a. If using side or back return air, install the bottom base. A WARNING A SOLID METAL BASE PLATE, SEE TABLE 1, OR FURNACE CLEARANCE LABEL FOR PART 7 NUMBER MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING OR DEATH. b. Cut an opening in the side or back. The opening should be cut the full width of the knockouts on the unit. NOTE: Where the maxiumum air flow is 1800 CFM or more, both sides or the bottom must be used for return air. 3. Connect the return duct or return air cabinet to the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel - burning appliance. 4. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. 5. If summer air conditioning is desired, position the indoor coil on the top of the unit. Insure that no air can bypass this coil. 6. Connect the supply air plenum to the furnace plenum opening. 8 DOWNFLOW UNITS 1 . Position the unit to minimize long runs or runs with many turns and elbows. 2. If summer air conditioning is desired, position the indoor coil on the bottom of the unit. Insure that no air can bypass this coil. 3 If installing on a combustible Iloor and not using an air conditioning plenum, install the special combustible floor base. See Figure 4. [WARNING 1 THE DOWNFLOW FURNACE DESIGN IS CERTIFIED FOR INSTALLATION ON A NON- COMBUSTIBLE FLOOR. USE THE SPECIAL BASE SPECIFIED ON THE FURNACE CLEARANCE LABEL. FAILURE TO INSTALL THE SPECIAL BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS SHIPPED FROM THE FACTORY AS AN ACCESSORY. 4. Connect the furnace to the supply air plenum. 5. Connect the return air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel- burning appliance. 6. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. HORIZONTAL UNITS 1 Position the unit to minirize long runs or runs with many turns and elbows. 2. If summer air conditioning is desired, position the indoor coil on the supply air side of the unit. Insure that no air can bypass this coil. 3. Connect the furnace to the supply air plenum. 4. Secure the four angle brackets shipped with the unit to the return air opening. See Figure 5. Connect the return air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel burning appliance. 5. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. FIGURE 4 COMBUSTIBLE FLOOR BASE FIGURE 5 HORIZONTAL RETURN AIR DUCT FOUR ANGLE BRACKETS ARE SHIPPED WITH EACH UNIT THAT CAN BE INSTALLED HORIZONTALLY. THESE BRACKETS MAY BE USED TO SECURE THE RETURN AIR DUCT TO A HORIZONTAL UNIT. COMBUSTION AND VENTILATION AiR ,D► WARNING THIS FURNACE AND ANY OTHER FUEL - BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH • FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. MOST HOMES WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED INTO THE FURNACE AREA. FAILURE TO DO SO CAN CAUSE DEATH FROM CARBON MONOXIDE POISONING. Adequate facilities for providing air for combustion and ventilation must be provided in accordance with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI, Z223.1 Latest edition or CAN /CGA B149.1 and .2 or, applicable provisions for the local building codes, and not obstructed so as to prevent the flow of air to the furnace. OVERTEMPERATURE SAFETY SWITCHES This furnace is equipped with safety switches in the control compartment to protect against overtemperature conditions caused by inadequate combustion air supply. The switches are located just above the burners on the furnace center panel on upflow and downfiow models and also on each side of the burners on upflow /horizontal and horizontal "only" models, and must be manually reset if tripped. DO NOT jumper this switch. If this switch should trip, a qualified furnace installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check of the installation. DO NOT reset the overtemperature switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. IMPORTANT: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage. The following types of installation may require OUTDOOR AIR for combustion, due to chemical exposures: • Commercial buildings • Buildings with indoor pools • Furnaces installed in laundry rooms • Furnaces in hobby or craft rooms • Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply may also require OUTDOOR AIR for combustion: • Permanent wave solutions • Chlorinated waxes and cleaners • Chlorine -based swimming pool chemicals • Water softening chemicals • De -icing salts or chemicals • Carbon tetrachloride • Halogen type refrigerants • Cleaning solvents (such as perchloroethytene) • Printing inks, paint removers, varnishes, etc. • Hydrochloric acid • Cements and glues • Antistatic fabric softeners for clothes dryers • Masonry acid washing materials FIGURE 6 AIR FROM HEATED SPACE NOV 9 OAS FuRNA WATER �1111�1 HEATER t"tI all Lz NOTE: EACH OPENING SHALL HAVE A FREE AREA OF NOT LESS THAN ONE SQUARE NCH PER 1,000 81U PER HOUR OF THE TOTAL POUT RATNO OF ALL EQUIPMENT N THE ENCLOSURE, SUT NOT LESS THAN 100 SQUARE INCHES. 9 Combustion air must be free of acid forming chemicals; such as sulphur, fluorine and chlorine. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants and many other commercial and household products. Vapors from these products when burned in a gas flame form acid compounds. The acid compounds increase the dew point temperature of the flue products and are highly corrosive after they condense. AWARNING ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE. FAILURE TO DO SO CAN CREATE HAZARDOUS CONDITIONS RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH FROM SMOKE, FIRE OR CARBON MONOXIDE. Combustion air requirements are determined by whether the furnace is in an open (unconfined) area or in a confined space such as a closet or small room. EXAMPLE 1. FURNACE LOCATED IN AN UNCONFINED SPACE Using indoor air for combustion. An unconfined space must have at least 50 cubic feet for each 1,000 Btuh of the total input for all appliances in the space. Here are a few examples of the room sizes required for different inputs. The sizes are based on 8 foot ceilings. Btuh Minimum Sq. Feet Maul With 8' Ceiling 50,000 312 75,000 469 100,000 625 125,000 833 Typical Room Size With 8' Ceiling 14'x24' or 18'x18' 15'x31' or 20'x24' 20'x31' or 25'x25' 23'x34' or 26'x30' If the open space containing the furnace is in a building with tight construction (contemporary construction), outside air may still be required for the furnace to operate and vent properly. Outside air openings should be sized the same as for a confined space. 10 FIGURE 7 AIR FROM ATTIC /CRAWL SPACE OUTLET AIR IN ATTiC MUST BE ABOVE INSULATION • t SO. INCH PER 4000 BTUH OUTLET AIR GAS WATER HEATER GABLE \ VENT VENTILATED ATTIC GABLE OR SOFFIT VENTS 5 12- MAX. 1-1 SO. INCH PER 4000 BTUH INLET AIR EXAMPLE 2. FURNACE LOCATED IN A CONFINED SPACE A confined space (any space smaller than shown above as "unconfined ") must have two openings into the space. One opens g must be within 12" of the ceiling and the other must be within 12" of the floor. The openings must be sized by how they are connected to the heated area or to the outside, and by the input of all appliances in the space. If confined space is within a building with tight construction, combustion air must be taken from outdoors or area freely communicating with the outdoors. A. USING INDOOR AIR FOR . COMBUSTION If combustion air is taken from the heated area, the openings must each have at least 100 square inches of free area. Each opening must have at least one square inch of free area for each 1,000 Btuh of total input in the space. Here are some examples of typical openings required. Btuh Free Area Innut Each Oaeninq 50,000 100 Square Inches 100,000 100 Square Inches 125,000 125 Square Inches IMPORTANT: Air should not be taken from a heated space with a fireplace, exhaust fan or other device that may produce a negative pressure. B. USING OUTDOOR AIR FOR COMBUSTION If combustion air Is taken from outdoors through vertical ducts, the openings and ducts must have at least one square inch of free area for each 4,000 Btuh off total appliance input. Here are some typical sizes. Btuh Free Area Round Pipe ippyj Each Opening ; 50,000 75,000 100,000 125,000 12.5 Square Inches 18.75 Square Inches 25 Square Inches 31.25 Square Inches 4" 5" 6" 7" IMPORTANT: Do not take air from an attic space that is equipped with power ventilation. FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET CJTLET AIR I S0, INCH PER 4000 aTUH INLET AIR I S0. INCH PER 4000 BTUH If combustion air is taken from outdoors through horizontal ducts, the openings and ducts must have at least one square inch of free area for each 2,000 Btuh of total appliance input. Here are typical sizes. Btuh Free Area tad Each Opening 50,000 75,000 100,000 125,000 25 Square Inches 37.5 Square Inches 50 Square Inches 62.5 Square Inches Round Pipe fiJLQ 6" 7" 8" 9" If unit is Installed where there is an exhaust fan, sufficient ventilation must be provided to prevent the exhaust fan from creating a negative pressure in the room. Combustion air openings must not be restricted in any manner. CONSULT LOCAL CODES FOR SPECIAL REQUIREMENTS. Air openings in furnace casing front; return air grilles, and warm air registers must not be obstructed. VENTING GENERAL INFORMATION The furnace must be vented in accordance with these instructions, ANSI Z21.47- 1993 /CAN /CGA- 2.3 -M93 or latest edition Venting Tables and the "National Fuel Gas Code" (NFPA No. 54 -1992, ANSI Z223.1 -1992 and requirements or codes of the local utility or other authority having jurisdiction. I WARNING DEVICES ATTACHED TO THE FLUE OR VENT FOR THE PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN THE DESIGN CERTIFICATION OF THIS FURNACE. WE, THE MANUFACTURER, CANNOT AND WILL NOT BE RESPONSIBLE FOR INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND /OR UNCERTIFIED DEVICES, ACCESSORIES OR COMPONENTS. DRAFT INDUCER IMPORTANT :• Vent pipe attaching holes must be pre- drilled in draft inducer collar to prevent plastic material from cracking. Drill ' '4" diameter holes through vent pipe and collar and use #8 screws to attach. See Figure 9. 12 FIGURE 9 ATTACHING TO DRAFT INDUCER COLLAR VENT PIPE PRE -DRILL ATTACHING HOLES DRAFT INDUCER FURNACE CATEGORY INFORMATION This furnace is shipped as a Category I type induced draft furnace. A Category I furnace operates with a nonpositive vent pressure and has a vent gas temperature at least 140 °F above the dew point of the vent gases. A Category I type may be a draft hood equipped furnace or have a fan assisted combustion system (induced draft). The Inducer is used to pull flue products through the combustion chamber and as they leave the furnace, most of the energy has been dissipated. The buoyant effect of the flue gases provides venting to the outdoors. During the off cycle, the inducer is off and there is very little flow through the vent, cooling the vent. During the on cycle there is no dilution alrflow,'a's with a draft hood type furnace. Although the vent heats up rapidly without dilution air, the flue products contain more water vapor, which results in a higher dew point temperature. It is most important that you follow the guidelines in these instructions to prevent the possible formation of condensation in the venting system. As a Category I furnace it may be vented vertically with type B -1 vent pipe and also may be common vented, as described in these instructions. IMPORTANT APPLICATION NOTES When the furnace is used as a replacement, the existing vent system should be inspected to assure that there are no obstructions, blockage, or any signs of corrosion. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED, VENT PIPE MAY BE TYPE "B -1," EITHER RIGID OR SUITABLE FLEXIBLE CONSTRUCTION THAT CARRIES A U.L. LISTING. COMMON VENTING IS ALLOWED WITH VERTICAL B -1 VENT SYSTEMS, AND LINED MASONRY CHIMNEYS. FOLLOW THE AGA/GAMA VENTING TABLES FOR PROPER INSTALLATION PRACTICES. SINGLE WALL VENT CONNECTORS TO "B -1 VENT OR MASONRY CHIMNEYS" MAY BE USED UNDER THE GUIDELINES OF THE AGA/GAMA VENTING TABLES. The entire length of the vent connector shall be readily accessible for inspection, cleaning and replacement. "B -1" VERTICAL VENTING Type "B -1" vents must be installed in accordance with the terms of their listings and the vent manufacturer's instructions. "B•1" vents must be supported and spaced in accordance with their listings and the manufacturer's instructions. All vents must be supported to maintain their minimum clearances from combustible material. VERTICAL VENTING Input Categorized Furnace Vent Size Required 50K 3- 75K •4^ 100K •4" 125K •4- 'NOTE: All furnaces have a 3" vent connection as shipped from the factory. A 3" to 4" vent transition is required on all but the 50,000 BTUH models when vertically vented or common vented with metal vent pipes. THE VENT TRANSITION CONNECTION MUST BE MADE AT THE FURNACE VENT EXIT. It must originate with an adapter if required, at the furnace flue collar and terminate eithor in a listed cap or roof assembly. When common venting, the vent connector slze may differ from the above diameters depending on application. See ANSI Z21.47- 1993/CAN/CGA-2.3-M93 or latest edition tables. VERTICAL VENT SYSTEMS: 1. A gas vent shall terminate above the roof surface with a listed cap or listed roof assembly. Gas vents 12 inches in size or smaller with listed caps shall be permitted to be terminated In accordance with Figure 10, provided they are at least 8 feet from a vertical wall or similar obstruction. All other gas vents shall terminate not less than 2 feet above the highest point where they pass through the roof and at least 2 feet higher than any portion of a building within 10 feet. 2. A type B gas vent shall terminate at least 5 feet in vertical height above the highest connected equipment draft hood or flue collar. 3. Must rise %" per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or dips. Supports at 4 foot intervals and at all elbows are recommended. 4. The vent connector must be mechanically fastened to the outlet collar of the furnace with at least (2) sheet metal screws except vent FIGURE 10 TYPICAL VENTING WiTH "B -1" VENT LISTED CAP LISTED GAS VENT / n1N. DISCHARGE OPENING 12 x ROOF PITCH = X/12 - MINIMUM ALLOWABLE HEIGHT FROM ROOF TO DISCHARGE OPENING poor YI ai 'ii' pax) PT. FLAT TO 6/12 1.0 OVER 6/12 TO 7/12 1.25 OVER 7/12 TO 8/12 1.5 OVER 8/12 TO 9/12 2.0 OVER 9/12 TO 10/12 2.5 OVER 10/12 TO 11/12 3.25 OVER 11/12 TO 12/12 4.0 OVER 12/12 TO 14/12 5.0 OVER 14/12 TO 16/12 6.0 OVER 16/12 TO 18/12 7.0 OVER 18/12 TO 20/12 7.5 OVER 20/12 TO 21/12 _ 8.8 connectors that are B -1 material. These shall be assembled in accordance with the manufacturer's instructions. See Figure 9. NOTE: Refer to the ANSI Z21.47 -1993/ CAN /CGA -2.3 -M93 or latest edition venting tables for venting category I furnaces. Single appliance venting of a fan assisted furnace into a tile -lined masonry chimney is prohibited. The chimney must be lined with either Type B vent or with a listed, single wall, metal lining system. Reference ANSI Z21.47- 1993 /CAN /CGA -2.3 -M93 or latest edition vent tables. See Figure 11 for typical B -1 vent chase. A WARNING DO NOT CONNECT THIS FURNACE TO A CHIMNEY USED TO VENT A SOLID FUEL APPLIANCE (WOOD OR COAL). VENTING WITH A SOLID FUEL APPLIANCE CAN LEAD TO IMPROPER FUNCTIONING OF THE UNIT, AND DUE TO SOOTING, THE POSSIBILITY OF FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. HORIZONTAL VENTING IMPORTANT: IT IS RHEEM'S POSITION NOW THAT NEW INSTALLATIONS OF ANY HTPV PiPE USED IN A CATEGORY III VENT APPLICATION, INCLUDING SELKIRK'S SELVENTTM II HTPV PRODUCT, SHOULD CEASE IMMEDIATELY, TJERNLUND POWER VENTER This gas fired furnace is AGA and CGA certified for use with the Tjernlund Model GPAK -1 TR Power Venter when installed in accordance with the manufacturer's installation instructions. The vent pipe is to be double wall construction with a maximum of 20 feet and a minimum length of 10 feet and no more than three (3) 90° elbows. Important: It should be noted that common venting with another appliance is not an option when using the Tjernlund GPAK -1TR. The use of any other type of power vent system is not approved or recommended by the manufacturer. 13 FIGURE 11 DEDICATED VENTING THROUGH CHIMNEY WITH "B -1" VENT 1" MIN. CLEARANCE VENT CAP -1- i- 6" MIN. • T 1" MIN. 6" MIN. SLOPE UP MIN. 1/1" PER FT •1 VENT ADAPTER EXISTING VENT SYSTEMS IMPORTANT RETROFIT VENTING INSTRUCTIONS If this furnace is a replacement installation, ALWAYS INSPECT the existing vent system to be sure there are no obstructions, blockages, or signs of corrosion. When the existing furnace is removed from a venting system serving other appliances, the venting is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance that remains connected to the common venting system, while the other appliances that remain connected to the common venting systems are not in operation. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED. 1. Seal any unused openings in the common venting system. 2. Visually inspect the venting system for proper size and horizontal pitch and determine that there is no blockage, restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. 14 3. Insofar as is practical, close all building doors, windows and all doors between the space where the appliances remaining connected to the common venting system are located. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. 4. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so the appliance will operate continuously. 5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. 6. After it has been determined that each appliance that remains connected to the common venting system properly vents (when tested as outlined above) return doors, windows, exhaust fans, fireplace dampers and any other gas - burning appliance to their previous conditions of use. 7. If improper venting is observed during any of the above tests, the common venting system must be resized. Refer to appendix G in the National Fuel Gas Code ANSI Z223.1 1988 or the ANSI 221.47- 1993 /CAN /CGA- 2.3 -M93 or latest edition venting tables for category I furnaces. GAS SUPPLY AND PIPING GAS SUPPLY ,(t .WARNING THIS FURNACE IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVER- SION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANU- FACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. See the conversion kit index supplied with the furnace. This index identifies the proper LP Gas Conversion Kit required for each particular furnace. IMPORTANT: Any additions, changes or conversions required for the furnace to satisfactorily meet the application should be made by a qualified installer, service agency or the gas supplier, using factory- specified or approved parts. IMPORTANT: Connect this furnace only to gas supplied by a commercial utility. IMPORTANT: A U.L. recognized fuel gas and CO detector(s) are recommended In all applications, and their installation should be In accordance with the detector manufacturer's recommendations and /or local laws, rules, regulations or customs. GAS PIPING Install the gas piping according to all local codes and regulations of the utility company. If possible, run a separate gas supply line directly from the meter to the furnace. Consult the local gas company for the location of the manual main shut -off valve. The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the com- bination gas valve on the fumace. Refer to Table 2 for the recom- mended pipe size for natural gas and Table 3 for LP gas pipe sizes. FIGURE 12 GAS PIPING INSTALLATION UPFLOW & DOWNFLOW MANUAL GAS VALVE - UNION 4 TO 5 FEET ABOVE FLOOR REQ'D BY SOME UTILITIES DRIP LEG HORIZONTAL BURNERS MANUAL GAS VALVE DUCT GAS VALVE IGNITION OF PILOT MANIFOLD 4 TO 5 FEET ABOVE FLOOR REQ'D BY SOME UTI (TIES DRIP LEG BURNERS MANIFOLD IGNION OF PILOT GAS VALVE IMPORTANT: It is permissible to run flexible gas connector inside the unit to a piece of black pipe. Install a ground Joint union inside the cabinet to easily remove the control valve assembly. Install a manual shut -off valve in the gas line outside the fumace casing. The valve should be readily accessible to turn the gas supply on or off. Install a drip leg In the gas supply line as close to the furnace as possible. Always use a pipe compound resistant to the action of liquefied petroleum gases on all threaded connections. IMPORTANT: When making gas pipe connections, use a back -up wrench to prevent any twisting of ,the control assembly and gas valve. Any strains on the gas valve can change the position of the gas orifices in the bumers. This can cause erratic furnace operation. IMPORTANT: ENSURE that the fumace gas control valve not be subjected to high gas line supply pressures. DISCONNECT the furnace and its individual shut -off valve from the gas supply piping during any pressure testing that exceeds 1/2 p.s.f.g. (3.48 kPa). 15 GAS PRESSURE Natural gas supply pressure should be 5" to 7' w.c. LP gas supply pressure should be 11" to 14" w.c. This pressure must be maintained with all other gas -fired appliances in operation. Never exceed a maximum gas supply pressure of 14" w.c. with any fuel. The minimum supply pressure to the gas valve for proper furnace input adjustments is 5" w.c. for natural gas, however 6" to 7" is recommended. The minimum supply pressure is 11" w.c. for LP gas. A WARNING] NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER. NEVER USE MATCHES, FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE. FAILURE TO FOLLOW THIS WARNING CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. To check for gas leakage, use an approved chloride -free soap and water solution, an electronic combustible gas detector (see Figure 13), or other approved method. FIGURE 13 ELECTRONIC COMBUSTIBLE GAS DETECTOR 16 FIGURE 14 LP KIT CONTENTS FIGURE 15 HOSE CONNECTION TO LINE PRESSURE TAP LP CONVERSION The valve can be converted to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 14. NOTE: Order the correct LP conversion kit from the furnace manufacturer. Furnace conversion to LP gas must be performed by a qualified technician. To change orifice spuds for either conversion to LP or for elevation: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. Consult the tables at right if there is any question concerning orifice sizing. 4. Turn the gas supply back on and check for proper operation and manifold pressure. 5. Attach the notice label alerting the next service technician that the furnace has been converted to LP gas. NOx MODELS When converting furnaces equipped with NOx Inserts to LP gas, remove the NOx insert assemblies. Steps for removal are listed below: 1. Turn off all electrical power and the gas supply to the furnace. 2. Remove the burner door from the furnace. 3. Remove the igniter assembly — handle with care. 4. Remove the two screws attaching the NOx insert retainer brackets to the center panel. Pull the retainer rod. 5. Put the two screws back into the holes in the center panel. 6. Re- install the Igniter and burner assemblies. 7. Replace burner door. 8. Turn on electrical power and gas supply to the unit. ORIFICE SIZING CHART RATING PLATE INPUT BTU /HR ELEVATION 0 TO 7,999 FT. 8,000 FT. AND ABOVE NATURAL GAS HEATING VALUE 0 1,000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE 9 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10" W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 ORIFICE SIZING CHART (CANADA) RATING PLATE INPUT BTU/HR ELEVATION 0 TO 1,999 FT. 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE © 1,000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE ® 3.5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE ® 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10" W.C. 50,000 54 55 75,000 ' . 54 55 100,000 54 55 125,000 54 55 17 SETTING GAS PRESSURE The maximum gas supply pressure to the furnace should be T' w.c. natural gas, or 14" w.c. LP gas. The rninimum supply gas pressure to the gas valve should be 5" w.c. natural gas or 11" w.c. LP gas. A properly calibrated U -Tube manometer is required for accurate gas pressure rneasurements. Supply Gas Pressure Measurement. A line pressure tap is on the input side of the gas valve. 1. With gas shut off to the furnace at the manual gas valve outside the unit, remove the input pressure tap plug. 2. Connect a U -Tube manometer to the pressure tap. See Figure 15. 3. Turn on the gas supply and operate the furnace and all other gas -fired units on the same gas line as the furnace. 4. Note or adjust the line gas pressure to give: A. 5" - 7" W.C. for natural gas. B. 11" - 14" w.c. for LP gas. 5. Shut off the gas at the manual gas valve and remove the U -Tube manometer. 6. Replace the pressure tap plug before turning on the gas. TABLE 2 NATURAL GAS PIPE CAPACITY TABLE (CU. FT. /HR.) Capacity of gas pipe of different diameters and lengths in cu. 11. per hr. with pressure drop 010.3 in. and specific gravity of 0.60 (natural gas). Nominal Length of Pipe, Feet Length of Pipe, Feet Iron Pipe 10 20 30 40 50 60 70 80 Size, Inches 1/2 132 92 73 63 56 50 46 43 3/4 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 180 170 1.1/4 1,050 730 590 500 440 400 370 350 1.1/2 1,600 1,100 890 760 670 610 560 530 After the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour required for the gas Input rating of the furnace. By formula: 69 Cu. Ft, Per Hr. Required Gas Input of Furnace (BTUMR) 393 315 Heating Value of Gas (BTU/FT3) The gas Input of the furnace is marked on the furnace rating plate. The heating value of the gas (BTU/FT3) may be determined by consulting the local natural gas utility or the LP gas supplier. 18 If the supply gas line pressure is above these ranges, install an in -line gas regulator to the furnace for natural gas units. With LP gas, have the LP supplier reduce the line pressure at the regulator. If supply gas line pressure is below these ranges, either remove any restrictions in the gas supply piping or enlarge the gas pipe. See Tables 2 and 3. With LP gas, have the LP supplier adjust the line pressure at the regulator. TABLE 3 LP GAS PIPE CAPACITY TABLE (CU. FTJHR.) Maximum capacity of pipe in thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 Inches water column Inlet pressure). (Based on a Pressure Drop of 0.5 Inch Water Column) Nominal Length of Pipe, Feet Iran Pipe Size, Inches 10 20 30 40 50 60 70 80 90 100 125 150 1/2 275 189 152 129 114 103 96 89 83 78 69 63 3/4 567 393 315 267 237 217 196 182 173 162 146 132 1 1,071 732 590 504 448 409 378 346 322 307 275 252 1.1/4 2,205 1,496 1,212 1,039 913 834 771 724 677 630 567 511 1.1/2 3,307 2,299 1,858 1,559 1,417 1,275 1,181 1,086 1,023 976 866 787 2 6,221 4,331 3,465 2,992 2,646 2,394 2,205 2,047 1,921 1,811 1,606 1,496 Example (LP): Input BTU requirement of unit, 150,000 Equivalent length of pipe, 60 ft. = 3/4' IPS required. ELECTRICAL WIRING A WARNING TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO, THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST BE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS WARNING THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE TO DO SO CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are listed on the furnace rating plate. Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker. Run this circuit directly from the main switch box to an electrical disconnect which must be readily accessible and located within sight of the furnace. Connect from the disconnect to the junction box on the left side of the furnace, inside the control compartment. See appropriate wiring diagram. NOTE: The electrical junction box inside the furnace control compartment may be relocated to the right side if necessary. A knockout is provided. NOTE: L1 (hot) and L2 (neutral) polarity must be observed when making field connections to the furnace. The ignition control on electric ignition models will not sense flame if L1 and L2 are reversed. Installation of the electric supply line should be in accordance with the National Electric Code ANSI /NFPA No. 70, latest edition, or Canadian Electrical Code Part 1 - CSA Standard C22.1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY Ii.`4"' N pSCLn+ 1652 THERMOSTAT The room thermostat must be compatible with the integrated furnace control on the furnace. All thermostats available from the furnace manufacturer's Paris Department are acceptable. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated furnace control we use. NOTICE: An isolation relay can be added to prevent any compatibility problems that may occur. Use a single - pole, single -throw relay with a 24 -volt AC coil. The contacts should be rated for .5 amps minimum at 24 volts. See Figure 16. Install the room thermostat in accordance with the instruction sheet in the box with the thermostat. Run the thermostat lead wires inside the control compartment. Connect the thermostat as shown on the wiring diagram. NOTE: "Y" must be connected to the Integrated Furnace Control. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, television, radios or air streams from registers. Refer to the instructions packed with the thermostat for best anticipator adjustment or selection or see below. HEAT ANTICIPATOR SETTINGS For adjusting the thermostat heat anticipator setting; (a) add the current draw of the various components in the system or (b) measure the current flow on either the R or W thermostat circuit and set the thermostat heat anticipator according to the current flow measured. The "nominal" setting for this control is 0.15 A. FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS Thermostat Load - Amps N N W 0 01 0 SOLID COPPER WIRE - AWG. 16 14 12 10 10 10 16 14 12 12 12 10 18 16 14 12 12 10 50 100 150 200 250 300 Length of Run - Feet (1) O The total wire length is the distance from the furnace to the thermostat and back to the furnace. NOTE: Do not use 24 volt control wiring smaller than No. 20. 19 FIGURE 17 LINE VOLTAGE CONNECTIONS UTEC 1012 -922 CONTROL BOARD NEUTRALS — mum C �'R 1653 FIELD INSTALLED OPTION ACCESSORIES ELECTRONIC AIR CLEANER 1. Electronic air cleaner line voltage power can be supplied from the screw terminal "EAC" and a line voltage neutral screw terminal on the control board. See Figure 17. This will power the electronic air cleaner whenever the circulating air blower Is in operation. HUMIDIFIER 2. Humidifier line voltage power can be supplied from screw terminal "HUM" to a line voltage neutral screw terminal on the control board. See Figure 17. This will power the humidifier whenever the burner is on and the circulating air blower is operating in the heating mode. NOTE: Maximum current –1.0 amps for each option. 20 HOT SURFACE IGNITION LIGHTING INSTRUCTIONS This appliance is equipped with a hot surface ignition device. This device lights the main burners each time the room thermostat (closes) calls for heat. See lighting instructions on the furnace. TO START FURNACE AWARNING 1 BE SURE THAT THE MANUAL GAS CONTROL HAS BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES. DO NOT ATTEMPT TO MANUALLY LIGHT THE MAIN BURNERS. FAILURE TO FOLLOW THIS WARNING CAN CAUSE A FIRE OR AN EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 2. Set the room thermostat to the lowest setting. 3. Turn the gas control knob to the "On" position, or move the gas control lever to the "On" position. 4. Replace the control access door, 5. Turn on the electrical power. 6. Set the room thermostat to a point above room temperature to Tight the main burners. After the burners are lit, set room thermostat to a desired temperature. TO SHUT DOWN FURNACE 1. Set the room thermostat to Its lowest setting. 2. Shut off the gas to main burners by turning the gas control knob to the "Off" position, or by depressing the gas control lever and moving it to the "Off' position. A WARNING SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SEQUENCE OF OPERATION UTEC Integrated Control with Hot Surface Ignition. 1. Each time the thermostat contacts close, the induced draft blower (inducer) begins a prepurge cycle. 2. The air proving negative pressure switch(es) closes. 3. 20 seconds after the pressure switch(es) close, the hot surface igniter heats for 5 seconds to full temperature. The induced draft blower operates for the complete heating cycle. 4. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. 5. The igniter lights the gas burners and stays energized for the first 7 seconds after the gas valve opens. 6. 7 seconds after the gas valve opens the remote flame sensor must prove flame ignition for one second using the process of flame rectification. If the burners don't light, the system goes through another ignition sequence. It does this up to four times. 7. The main blower starts ramping up approximately 12 seconds after the gas valve opens. 8. When the thermostat cycle ends, the gas valve closes, the burners go out, the induced draft blower runs for a 5- second post - purge, and the negative pressure switch(es) open, 9. The main blower continues until timed off by the setting on the integrated furnace control board. Sequence if the system doesn't Tight or doesn't sense flame: 1. On a call for heat, the control runs the inducer for 20 seconds to prepurge. 2. After the 20- second prepurge, the hot surface igniter heats for 5 seconds. The inducer continues to run. 3. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. The inducer continues and the igniter stays energized. 4. The igniter heats for 5 seconds. After 5 seconds, the gas valve opens for 8 seconds. If no flame is sensed, it closes the gas valve, the igniter de- energizes, the inducer runs for 30 seconds more before the next ignition trial. 5. If flame is not sensed during the eighth second after the gas valve opens the second time, the gas valve closes, and the Igniter de- energizes. Both the inducer and main blower operate for 180 seconds after the second trial. 6. It repeats this process up to four times. At the end of the last try, the inducer stops immediately. The system is in "soft" lock out. 7, To reset the lock out, make and break power at the unit disconnect switch for 5 to 10 seconds. It then goes through another set of trials for ignition. 21 SETTING BLOWER TIMINGS NOTE: It is not permissible to use this furnace in twinning applications. IMPORTANT: This furnace may not be used in by pass zoning applications. The ICM motor in this furnace is programmed to operate over a wide range of static pressures (0.1 -0.8 IWC static) with an essentially constant level of air flow. The air flow required for a given cooling application is selected by utilizing the appropriate dip switch on the furnace integrated control board. For heating, the temperature rise of the unit is selected by dip switch settings as well. Wiring schemes for the thermostat and fossil fuel kit are identical to those used with other (- )GDG /(- )GPH /( -)GLH furnaces. The furnace integrated control was designed specifically for use with the ICM motor. On the control, there are two banks of dip switches. The bank with two switches controls the heating blower off delay in a similar fashion to the 1012 -920 boards used in other (- )GDG /(- )GPH /( -)GLH furnaces. The other dip switch bank contains eight switches as shown in Figure 18. These eight switches define the operation of the ICM motor. The switches are actually broken down into four dip switch pairs. Switches 1 and 2 act as a pair as do switches 3 and 4, 5 and 6, 7 and 8. Each dip switch pair has a total of four possible selections corresponding to A, B, C and D as shown in Figure 19. FIGURE 18 1 ; 0000000 FIGURE 19 OFF OFF Lfl-.1 A ON OFF % B OFF ON 0D ON ON 00 D 22 0 The assignments of the switch pairs are shown in Table 4. Pins 1 and 2 regulate the airflow in the heating mode. Likewise, pins 5 and 6 regulate the airflow in cooling mode. Pins 7 and 8 allow for fine tuning of the cooling airflow and pins 3 and 4 are used to adjust the cooling off delay. COOLING AIRFLOW This furnace is programmed to provide cooling airflow of 1 1/2, 2, 2 1/2 , and 3 tons in the (- )GPH /LH -07 units and 3, 3 1/2 , 4 and 5 tons in the (- )GPH /LH -12 unit. As shown in Table 6, this airflow is selected by properly setting switches 5 and 6. Table 4 shows which setting will be necessary for switches 5 and 6 in order to obtain the desire airflow. The switch setting corresponding to selections A, B, C, and D are shown in Figure 19. Occasionally, the field installer may wish to make adjustments to the cooling airflow listed in Table 5. This can be done by using switches 7 and 8. Switches 7 and 8 allow the selected cooling air flow to be increased or decreased by 10% as shown in Table 6. The minimum air flow possible is approximately 600 sCFM. NOTE: The air flow adjustments in Table 6 apply to cooling mode only. Switches 7 and 8 cannot adjust the heating air flow. CONTINUOUS FAN When in fan only mode, the furnace will provide approximately 600 sCFM of air flow. TABLE 4 Switches Function 1 & 2 Heating Alr Flow 3 & 4 Cooling Off Delay 5 & 6 Cooling Air Flow 7 & 8 Cooling Adjust TABLE 5. COOLING AIR FLOW (SWITCHES 5 & 6) HEATING AIR FLOW Since the air flow provided by the ICM motor is essentially constant over the range of .1 to .8 IWC static, the temperature rise across the unit may also be adjusted. The installer is given the option of three air flow options in heating mode as shown in Table 7. Switches 1 and 2 regulate the heating mode air flow. It must be noted that the temperatures listed in Table 7 are design temperatures. Your installation may vary from these designed temperatures and must be checked upon installation. If the temperature rise falls outside the furnace listed rise range, select another heating air flow which will allow for operation within the rise range. Switch Selection (- )GPH /LH -07 Air Flow (- )GPH /LH -12 Air Flow (- )GPH /LH -05 Air Flow (- )GPH /LH -10 Air Flow A 1200 2000 1200 2000 B 1000 1600 1000 1600 C 800 1400 800 1400 D 600 1200 600 1200 TABLE 6. AIR FLOW ADJUSTMENT (SWITCHES 7 & 8) Switch Selection Air Flow Adjustment A No Adjustment B +10% C -10% D No Adjustment TABLE 7. HEATING AIR FLOW SELECTIONS (SWITCHES 1 & 2) Switch Selection Temperature Rise °F A Mid -Rise B Mid -Rise C Mid -Rise —10 °F D Mid -Rise + 10 °F 23 MOTOR START UP AND SHUT DOWN The ICM motor is programmed to provide a "soft" start and stop. On a call for heat or cool, the motor will gradually ramp up to the field selected blower speed. This eliminates the sudden rush of air normally associated with a PSC motor. Once the thermostat is satisfied, the motor will gradually ramp down as well. HEATING BLOWER OFF DELAY The heating blower off delay is controlled by the dip switch bank containing 2 switches. These switches have the same adjustment settings as the normal UTEC Integrated Furnace Control used in the 80+ product line. 24 TABLE 8. COOLING BLOWER OFF DELAY (SWITCHES 3 & 4 Switch Selection Cooling Blower Off Delay A 45 Seconds B 30 Seconds C 60 Seconds D 0 Seconds MOTOR STATUS LIGHT The integrated furnace control comes equipped with an additional Tight that indicates motor status. The furnace control continually monitors the rpm of the 1CM motor and if the motor is operating within specified limits, the light will remain on. If the motor is operating outside the specified limits, the Tight will flash. If the motor should fail, the integrated control will verify that the motor is not turning within 15 seconds. After verification, the control will go into soft lock out, however, the control will continue to attempt to start the motor for 2 minutes. If the motor starts during this time period, the control will recover and continue normal operation. If the motor does not start, the control will discontinue trying to start the motor and will try again in one hour. During the soft lockout, the motor status light will flash. ICM MOTOR FIELD SETTINGS EXAMPLE Situation A furnace with an input 75,000 Btu /hr is to provide 1000 CFM of cooling air flow. A 60 second cooling blower off delay is desired. The heating flow is to be adjusted to mid -rise + 10 °F. , Solution Consult the quick reference chart. The heating air flow chart shows that mid - rise + 10 °F can be obtained by placing switches 1 and 2 in the ON position. The cooling off delay chart shows that a 60 second cooling blower off delay is obtained by setting switch 3 to the OFF position and switch 4 to the ON position. The cooling airflow table shows that for a furnace with 75,000 Btu /hr input, a cooling airflow of 1000 CFM can be obtained by setting switch 5 to ON and switch 6 to OFF. Switches 7 and 8 can either both be On or both OFF because no cooling air flow adjustment is required. If an adjustment to the cooling air flow is desired, It can be adjusted upward or downward by 10% as shown on the table for switches 7 and 8. in �a cc) 1 ON 0 PTI 1 ON 1 OFF co Swi 776-- Z ° OFF Q, itch 0 Mid -Rise Mid -Rise Temperature Rise °F Cooling Blower Off Delay 0 z eCOI ecoz ecoi LL (- )GDG/LH -102 Air Flow ICFM N zz o 4 zz I OFF !, " Swi z zz 4 Q, Mid - Rise + 10°F Mid -Rise -10 °F Mid -Rise Mid -Rise Temperature Rise °F Air Flow ±10% Adjustment (- )GDG/LH -102 Air Flow ICFM n 0 0 crq rD O 0 0=1 '54 NO I OFF NO I OFF !, I Switch zzz° zz 4 OFF N Mid - Rise + 10°F Mid -Rise -10 °F Mid -Rise Mid -Rise Temperature Rise °F 8 L sa p3iMs 9 1710 !z zz 4 0- No Adjustment 1 Y.. ► O e N O we No Adjustment 1 Air Flow ±10% Adjustment 8 L sa p3iMs 9 ADJUSTING OR CHECKING FURNACE INPUT The maximum gas supply pressure to the furnace should be 7" W.C. for natural gas. The minimum gas supply pressure for purposes of input adjustment to the furnace should be 5" W.C. A properly calibrated manometer or gauge is required for accurate gas pressure readings. The manifold pressure should be set at 3.5" W.C. for natural gas. Only small variations in the gas flow should be made by means of the pressure regulator adjustment, In no case should the final manifold pressure vary more than plus or minus 0.3" W.C. from the above specified pressures. TABLE 9 To adjust the pressure regulator: 1. Remove the regulator cap. 2. Turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. 3. Replace the regulator cap securely. METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS INPUT INPUT METER SIZE CU. FT. HEATING VALUE OF GAS BTU PER CU. FT. 900 1000 1040 1100 2500 MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. 50,000 ONE TEN 1 10 5 50 1 12 12 00 1 12 15 30 1 13 18 12 3 30 20 00 75,000 ONE TEN 0 7 44 12 0 8 48 0 0 8 50 19 0 8 53 48 2 20 0 0 100,000 ONE TEN 0 5 33 24 0 6 36 0 0 6 38 15 0 6 40 36 1 15 30 0 125,000 ONE TEN 0 4 26 19 0 4 29 48 0 5 30 0 0 5 32 17 1 12 12 0 Input BTU /HR — Heating Value o Gas (BTU /Ft') x 3600 Time In Seconds (for 1 cu.ft.) of Gas Furnaces for use on LP gas, the LP gas supply pressure must be set between 11.0" and 14.0" W.C. by means of the lank or branch supply regulators. The furnace manifold pressure should be set at 10" W.C. at the gas control valve. For elevations up to 8,000 feet, rating plate input ratings apply. For high altitudes (elevations 8,000 and over) and for any necessary major changes in the gas flow rate the orifice spud must he changed. To change orifice spuds: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order, 4. Turn the gas supply back on and check for proper operation and manifold pressure. Check of input is Important to prevent over firing of the furnace beyond its design -rated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. To check furnace input: 1. Make certain that all other gas appliances are shut oft, with the exception of pilot burners. 2. Start the furnace 3. Time the meter to measure the time required to burn one cubic foot of gas. 4. Use Table 9 to determine input rate. 28 ORIFICE SIZING CHART RATING PLATE INPUT BTU/HR ELEVATION 0 TO 7,999 FT. 8,000 FT. AND ABOVE NATURAL GAS HEATING VALUE 0 1,000 BTU/FP, SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5" W.C. 50,000 42 43 75,000 42 43 100.000 42 43 125.000 42 43 L.P. GAS HEATING VALUE @ 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10" W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 ORIFICE SIZING CHART (CANADA) RATING PLATE INPUT BTU /HR ELEVATION 0 TO 1,999 FT. 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE 41 1,000 BTU/FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE ® 3.5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE a 2,475 BTU/FV, SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE C 10" W.C. 50,000 54 55 • 75,000 54 55 100,000 ,54 55 125,000 54 55 MEASURING AIR FLOW l;e importance of prone! air flow over the heat exchanger cannot be over emphasized. One of the most corny w causes of heat exchanger failure is overheating due to low air flow. An .:.r flow table Is located inside the biowei ard on the followli TEMPERATURE RISE CHECK 10 determine if the air flow is correct. make a temperature rise check. 1. Insert a thermometer in the supply air duct as close to the furnace as possible yet out of a direct line Irom the heat exchanger. See Figure 20. 2. Insert a thermometer in the return air duct as close to the furnace as possible. 3. Operate the furnace. 4. When the thermometer in the supply air duct stops rising (approximately five minutes), subtract the return air temperature from the supply air temperature. The difference is the temperature rise. 5. Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate. See Figure 21. If the measured temperature rise is above the approved range, the air flow is too low. More air must be moved by speeding up the blower, by removing restrictions in the duct system, or by adding more supply or return air duct. If the measured temperature rise is below the approved range, the air flow is too much. Use heating speed tap on the integrated control board. Ideally the measured temperature rise should be in the middle of the range. FIGURE 20 TEMPERATURE RISE MEASUREMENT FIGURE FURNACE 21 NAME PLATE DLSkly AIR CONDITIONING DIUISION 41§� FORT SI1 I T'H, ARKANSAS © ■ DIRECT VENT OR NON DIRECT VENT FORCED AIR FURNACE FOR INDOOR INSTALLATION r ONLY IN BUILDING CONSTRUCTED ON SITE Co so ELECTRIC ItSV.6011Z.1.FIL, MAX TOTAL INPUT 6. 3 AMPS MAXIMUM OVER CURRENT PROTECTION 13 AMPERES. MODEL NO. SERIAL NUMBER DC5D702 F1894 8080 INPUT BTUIIIR eCUIPPED FOR USE VIM 75.080 NATURAL GAS LIMIT SETTING 229 •F AUX. LLMITSETTING •F. NAT. LP. WxIMUM UAS SUPPLY PRESSURE TO FURNACE 7' 14'W.C. MINIMUM SAS SUPPLY PRESSURE FOR PURPOSES S' 11'W.C. OF NPUT ADJUSTMENT TO FURNACE MAIIIFOID PRESSURE 3-14 10'W.C. FOR Th31PERATI/Rl RISE OF 45 • F. TO 75 •F ly MA. EST.STATICPRESSURE BLOWER MOTOR MIN. ILP. . 12 INCHES W.C. 11 -7 1/2 . 58 INCHES W.C. 11-7 1/2 THIS LS A CATEGORY IV FORCED MR FURNACE WIIEN USING INDOOR AIR FOR COMBUSTION. THIS IS A CATEGORY IV TYPE FSP DIRECT VENT FORCED AIR FURNACE WUEN USING OUTDOOR AIR FOR COMBUSTION l 1 29 FIGURE 22 DOWNFLOW BLOWER REMOVAL TOP PLATE STEP 1 FRONT SCREW TO BE REMOVED & TOP PLATE LIFTED STEP 2 REMOVE FLUE PIPE ENCLOSURE AE.66982.01 JACKET SEE BIM SCREW 63.22428 -02 (1) REQ'D ENCLOSURE DOOR AE•66983 -01 STEP 3 REMOVE BLOWER MOUNTING SCREWS AND SLIDE OUT BLOWER. NOTE: FLUE PIPE ENCLOSURE (AE•66982 -01) & ENCLOSURE DOOR (AE46983 .01) MUST BE REMOVED FOR BLOWER REMOVAL SAFETY FEATURES LIMIT CONTROL The high limit cut -off is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the furnace from exceeding the maximum outlet air temperature. If temperature exceeds the maximum outlet air temperature, the limit will shut the furnace down. Reasons which could cause the outlet temperature to exceed the range are failed Indoor blower, dirty filters, etc. FLAME ROLL -OUT SAFETY SWITCHES Fumaces are equipped with flame roll- out switches to protect against overtemperature conditions in the control compartment caused by inadequate combustion air supply. In the event of an overtemperature condition, the switch will shut the furnace down. The switch for the DOWNFLOW is located just above the burners on the blower divider panel. Switches for the UPFLOW/ HORIZONTAL ONLY HOT 30 SURFACE IGNITION FURNACES are located on either side of the burner brackets and just above the burners on the blower divider panel. If a switch is tripped, it must be manually reset. DO NOT jumper this switch. If this switch should trip, a qualified installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check. A failed inducer motor would be a cause of Inadequate combustion air. DO NOT reset the flame roll -out switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. LUBRICATION The blower motor and induced draft motor are prelubricated by the manufacturer and do not require further attention. The motor must be cleaned periodically by a qualified installer, service agency, or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dirt on the motor exterior. And, as suggested elsewhere in these instructions, the air filters should be kept clean because dirty filters can restrict airflow and the motor depends upon sufficient air flowing across and through it to keep from overheating. PRESSURE SWITCH This furnace has a pressure switch for sensing a blocked vent condition. It is normally open and closes when the induced draft blower starts, indicating air flow through the combustion chamber. As stated, a blocked vent condition will cause the pressure switch to remain open as will a failed inducer, a crack in the pressure switch hose, etc. S MAINTENANCE FA WARNING I DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH. FILTERS Keep the air filters clean at all times. Vacuum dirt from filter, wash with detergent and water, air dry thoroughly and reinstall. 1. 17r-50,000 btuh unit requires removal of 3�" segment of filter and frame to get proper width for a bottom filter. 2. 21 "- 100,000 btuh unit requires removal of 314" segment of filter and frame to get proper width for a side filter. 3. 24% "- 125,000 btuh unit requires removal of 7" segment of filter and frame to get proper width for a side filter. FIGURE 23 RESIZING FILTERS & FRAME REMOVE SEGMENT TO SIZE AS REQUIRED TABLE 10 FILTER SIZES UPFLOW FILTER SIZES FURNACE INPUT BOTTOM SIDE QUANTITY WIDTH BTUH SIZE SIZE 171/2' 50 15W X 25' 15W X 25' 1 21' 75 8 100 19%' X 25' 15W X 25' 1 241/2' 125 22W X 25' 15W X 25' 1 DOWNFLOW FILTER SIZES FURNACE INPUT SIZE • QUANTITY WIDTH BTUH 171/2' 50 12'X 20' 2 21' 75 8 100 12' X 20' 2 241/2' 125 14' X 20' 2 Unit Unit Filter Rod Filter Rod Bottom Side SIze Width 203/4" 24'/4" AE•61659.02 AE- 61659.03 50,000 171/2' 1 Cut Oft 3'12 As Is 75,000 2V 1 As Is Cut Off 3'/2' 100,000 2V 1 As is Cut off 3'/2' 125,000 241/2' 1 As is Cut Oft 3'/2' 'NOTE: Some filters must be resized to fit certain units and applications. FIGURE 24 BOTTOM RETURN JACKET ASSEMBLY SOLID BOTTOM JACKET ASSEMBLY SCREW (2) REO'D. NOTE: BACK FLANGE OF SOLID BOTTOM FITS UNDERNEATH JACKET. SIDES AND FRONT FLANGES FIT OVER FLANGES ON JACKET. SOLID BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY. FILTER — FILTER ROD FILTER & ROD LOCATION 31 FIGURE 25 FILTER RETAINING RODS (SIDE RETURN) -- JACKET UPFLOW 11 - 'CUT -0UT USING 1: r EMBOSSED ANGLES II a AS A GUIDE FOR J. ul PROPERSIZ.- ° - DRILL (2) 3 /1G' DIA. HOLES 8.000 4.875 CUT-OUT AND DRILL DETAIL 1 431 JACKET FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE ANGLE JACKET ANGLE DETAIL ROD & FILTER SUPPORT ANGLE ASSEMBLY ATTACH WITH SHEET METAL SCREWS (2 REO'D) FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE (SEE ANGLE DETAIL) FILTER FILL ER ROD 1332 FIGURE 26 DOWNFLOW FILTER INSTALLATION 32 0 IMPORTANT: Do not operate the system for extended periods without filters. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and at the supply registers. Any recirculated dust particles will be heated and charred by contact with the furnace heat exchanger. This residue will soil ceilings, walls, drapes, carpets, and other household articles. SYSTEM OPERATION INFORMATION Advise The Customer 1. Keep the air filters clean. The heating system will operate better, more efficiently and more economically. 2. Arrange the furniture and drapes so that the supply air registers and the return air grilles are unobstructed. 3. Close doors and windows. This will reduce the heating load on the system. 4. Avoid excessive use of kitchen exhaust fans. 5. Do not permit the heat generated by television, lamps or radios to influence the thermostat operation. 6 Except for the mounting platform, keep all combustible articles three feet from the furnace and vent system. 7. IMPORTANT: Replace all blower doors and compartment covers after servicing the furnace. Do not operate the unit without all panels and doors securely in place. 8. Proper operation of the system with constant air circulation. ANNUAL INSPECTION The furnace should operate for many years without excessive scale build -up in the flue passageways, however, it is recommended that a qualified installer, service agency, or the gas supplier actually inspect the flue passageways, the vent system and the main and pilot burners for continued safe operation paying particular attention to deterioration from corrosion or other sources. IA WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH. THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK. If during inspection the flue passageways and vent system are determined to require cleaning, the following procedures should be followed (by a qualified installer, service agency, or gas supplier): 1. Turn off electrical power to the furnace and set the thermostat lever to the lowest temperature. 2. Shut off the gas supply to the furnace either at the meter or at a manual valve in the supply piping. 3. Remove burner door. On downflow models, the blower door and burner door flange must also be removed. 4. Disconnect gas supply piping from gas valve. 5. Remove screws (4) connecting the burner tray to the center panel. 6. Disconnect wiring to the gas valve. Make sure to mark all wires disconnected for proper reconnection. 7. Remove burner tray and manifold assembly from the unit. 8. Remove all screws in the unit top plate. Remove the top plate along with connecting pressure switch from the unit. 9. Remove screws connecting draft inducer to center panel. Also remove wiring to draft inducer at this time. 10. Remove screws (11) on perimeter of heat exchanger. If hot surface ignition is present, remove the connecting screws along with associated wiring at this time. 11. In an upward and forward motion, lift heat exchanger from the unit. 12. Flush each heat exchanger tube with water from a hose and blow out with air to remove excessive moisture. If heat exchanger is blocked, especially with soot, and cannot be flushed, it must be replaced. 13. Reassemble (steps 1 through 11 in reverse order. It is recomrnended that at the beginning of the heating season and approximately midway in the heating season a visual inspection be made of the main burner flames and pilot flame on standing pilot models for the desired flame appearance by a qualified installer, service agency, or the gas supplier. It is also recommended that at the beginning of the heating season, the flame sensor on hot surface ignition models be cleaned with steel wool by a qualified installer, service agency, or the gas supplier. REPLACEMENT PARTS Contact your local distributor for a complete parts list. See enclosed sheet. TROUBLESHOOTING Refer to Figure 27 for determining cause of unit problems. WIRING DIAGRAM Figure 28 is a complete wiring diagram for the furnace and power sources. 33 L 00 41- 41.L2Z -Zb •03011100 01 90111/11340 33114310!10111 limn 3114)033084 1)133311 (3411 33)114311 F '111411 (4340 1104 033113 • 1340 33111430 '111111 9340 1104 )133143 • VE 5093 0H11 00145 310 00111 53) N 50140335 0111/091/021/0. 83139 Sd0(S 1101011 83 )1010 8600111 0311 341VA 33 )114311'1011 41 01114413 0149 19100149391 333113311'030013 3A1114 41 13311 1V 01131 341 )14 3104311 • 1401199340 19100411391 11340141 1103 33343 • 13411 33111430'30 3119 S3330 41 • 'l1110 01 93)10.) 30010311 • '10011 13310 111114 1105 )430 3(4)114 1111313 11011 01 440 113304 111101 • 10911000 01 1110115 530/111313 SCSI 4 0001 3100)1 '.4311'30140 0311991 1V 111311 341003303 1103 333143 . 1(4391103 30930 3111114 X3317 • '111003393 30 31411 311 111 11)110011 51 110(11144340 10410111 44343 A1181101011330 110330 A1111 93001(745 '0119113 10) 0004 01 0111007 411310N'3910 080007 40 A1111911903 )0310 • 1131515 135344 443411 50110335 OC 1)11)1 1(%)X301 01111 5300(341) 41131011 N '330 S 213143 04015 1101011 1401 031f H 430 34V14 440 511.10 34194 310 01 111/5011443111 440111 031 C )10 S53N130H • 'SNId 039V1A/0 53A 531(10013313 7 Al10H(1f03 1)04 553)111114 .0104 33(/143 (4I 191111133 801011 1131 33313 4 553111191/ 091 531 j OH 331114344 '331 33/1430 N011101340 44340114 1104 801011 )133113 01 X00 04(100(453100081 1101011 1431 350 ON t *419340114 5)180)1 11911 '341 11 801011 110 50014 50344111111 0111103 10111003 (114 91 11(35311 1190 904113193 Z1 111 01 341 13444 0111441/1'31) *8)I 333143 ON t 040 NO (01 1 11) 011111111131 801014 033019 OW 801011 531 93/1010 550113V 3111511 803 )0393 • 1341 331/1430'30 311v 5)030 41 • 111411 01 03303 311015311 • 53140/14 031 41 10011 13318 1"1b01N33S 144 1 144313 • '1VH10111H 5I 111341Y3 4) 53451)13 11 '0000 51 1830003 311/13 41 NO SI 031 1031 30113A) 1113441103 351435 341114 333113 • 50/31 113111101 NO NOIIVY15N1 )0313 • 3813 01441080 40 A114301903 x1343 • 1144415 31/1911 40 1!1!1/104 %3313 • 1131SAS 135311 11311 001033S BC 11/3 106X301 0111I 83001340) 411310N 00■3 1)131 804 11)13 11114 511410 1131515 531 58340 341VA SVO 11314/ 5010335 01'008441) 51111115 101011 1131018 8000141 531. NO 51 341VA 01 0114)1 41 0411 331)1338 341/4 012141 3013 ON 41 311/1433)114311 I3ATIA 110114 ONV 01110111004 8331)110 ))00310 • 0411 341 NO 51/411111431 3A1VA ONV 311)11 341 550213/ 7/11(0 1104 >0343 • 34114 35430 01 5111/4 1/1111 1101111101 040338 341 31'335 00) (0)8 1113 13140.10 141/110 033410111 O11V 1133018 3111 1531111 1 4314/ 1000301 00044 -1 V 0191 00 1113 4315151 11131111101 404 '11!111 17103 0111000 5640335 9 1140 504 3411A 341 111 111353444 SI 301)11011 '031111 Y 1110(1 01 14H311V 1113 4131515 111 Oro 0383304 541/4138 93111119 NIV1 531 X0 SI 8311801 01 0441413 41 1340 331,1138 H71IAS 33)114311 11 X3 81 1161014 1080 01 ON181A 41 134)) 33/14311 1 4311)41 30)114311 031 t ON 51V91111131041) 1V 014 5'41011131 '8314401 110 711A9() 1104 )0343 • 8311801 01 04111)1 333143 • (035013) 13111)5 0111A084 111/ 073113 • 1N3A 03X7010 134 X7343 • 511311 834419 401/14 531 H311115 331114311 COMM 11115048341 333143 1341) 33/'14311 ON ON 1101041 131 33/1438) 531 10H 4314010 01 3111911 1■4 X33113 •I *81311 0441) 1014 C 404 1015 11)14 401 3141 '338 09 1111111 35013 1.19300 431115 311155384 341 41 I/1340114311145 311055344 X734 • 01411111 33343 • 1035013) '5111411 X33143 • 341 NO 63 01.1), 40214 31/4 11 004 X3347 531 $ ON 51-VI114 1(03813 044O741141 3113104 01 14V14 11114 031 013. 131134 NO 031 5011115 40053301404304 3111 30V1'10A A01 143141045NV41 NO 3504.3NI1-N1. 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N 111 tO cn tO a• Oa. 3. qwe Wee4 toxy 000 000 000 1 CO 1 ) Z - CI 0 cc co cr a cc CC 0 0 1 N Nal ta en COO` MO el cO0' CC 0 71- a.U1 J a. 0' Z 0 • U I >- 1- OC 0 -0: 21- W Z T 0 CC CC M 0 0 0 Z o CC u 0 0 Cr -1 Z 0 0 CC u M o 0 CC -11 z0 0 u X -1 Z 0 \ Z u CC \ WO- .... .7.0 gYJcsi \ in - cc a. X 1 1 06 (.._, \ 1-. a. JUNCTION BOX CO INFORMATION 0 0 u, o • _ u zw. ccuo 0:0: 0 =0 vet. . w w -I - LI N i.../1 Cc 0 d w -.. 0 L'e ul a .JJ cr ' Y c' 0 X c3 0=,- Xeiw, r-W X - p 0 z 3 0 (r) La. 0 >-. 0 0 w W o Z w Wrnz ?-14r w 0 w ' §6-i a. cc i z W 0 EL" ,IWO )0. .4 ,.,1 3'ul°..J CION I-01- 112, -. d IJ. LA. /X -J J... u.... •••• U1 >. O. 0- 0 0 0 0 X ty wcr a— owo .ciaiw 1,I en 4. ...! . CC -1 .... rt ).. 2 1- .t U z a z W 2W°u, w_5W"0C,.XZ _C j.j L! °0,'ci.IC . ‘1 •0._51 '>, -.l . .• I I0. -1 01.7-.z.- 0:. iIT•X-• I = 1U Z- i,.3 - 0 i W o-U 1l I W11 -1 o ... ICm: I4 iq -x - . wL; U:4: ! o . u- VW8a O t UX3 w209 i u dwTT ..,. l jI 3 11. 0.13 .0-- 0 Li (JOU 0 SunYce uQ).• an, -iu Set - .....-,Ja. X zei.a.0.0$-I- U -1 CC ,•• s- z Z w Z U IT/ CC CC 0 0 ). D. )-0•• X S Cl.. ,C5 6 - 0.,,,t7.1:1 05501.■ Z Z>.I.J CC w W W ta u_ U ,-,-, 0.2 CL(n0 0 ,...., U_Iirce,•;:i 0 CCICCIXict 0 , Ca cr y 08 2_10 _JU10,... in 4 4C.S=cc w 7/WWI:Col-I SO. ..411 XO X0W4 0 VI C C CC .3%1- wU W 1--1,•-• V iduSargee5SYY-- _,aul-Wix°15zggugfg,f, (.., ainuuriiwta.t.u. u CNC. NO. 90-24212-02ILRE 0 1 35 CITY OF TUKWILA Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 H -6 Prescriptive Heating System Sizing for Single Family Homes - New Construction Washington State Energy Code Chapter 9, Climate Zone 1 PERMIT APPLICATION #: Project Name: -7 FI ( 7:175/0 c -n b 1•J 12 Address: Residential Building Permit Number: 1. Prescriptive Option W.S.E.C. Chapter 6, (check building permit option used): ❑I. CI II CI III. ❑IV. ❑V. ❑Vl. ❑VII. ❑VIII. 2. House Square Footage (HSqFt) 27 { 3. Heating System installed, (check system type below): RECEIVED ❑ a. Electric Resistance /21 BTU /h per sq. ft. cm/ OF TUKWILA AUG - 9 1999 ❑ b. Electric (forced air) /24 BTU /h per sq. ft. PERMIT CENTER a. c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. 4. Equipment: a. Make Wt4 C 4=/ b. Model Rjs / L C7 5 - Et? c. Size in BTU's 6:::.e, Go G 5. Calculation /(HSqFt) 2.--r / } (see line 2 above) BTU /h X -7 (see line 3 a, b, or c above) 7-3 3C S BTU Equipment Maximum Size Applicant's Signatur e%) L./0�'c l'/ (-1— 7/9/96 Date: f.--S9y `»19W -ate P.P. & S. Heating & A/C Inc. 12022 98th Ave. NE Kirkland, WA 98034 gt - Dail E ; et. 1U- A 6,4s 0) AIR. rn)4 4 /04) Coils a"1) d arifok- fyiaE (vc UN t-r- ; J%n (=11-5 us £R N 2 50 c M.. Gar j t,)A t girt WOW( CA72 uatrs; 'j S otx.> � ourPur' <T:44 fur Sot s� R PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER M99 -0151 DATE 8 -9 -99 PROJECT NAME : THE JUNCTION LOT 12 X Original Plan Submittal Response to Correction Letter # Response to Incomplete Letter Revision # After Permit Is Issued DEPARTMENTS: Belding Division C- i „ Public Works Fire Prevention Structural Planning Division Permit Coordinator II DETERMINATI N OF COMPLETENESS: (Tues.,'Thurs.) Complete Incomplete DUE DATE: 8 -10-99 Not Applicable n Comments: TUES /THURS ROUTING: Please Route Structural Review Required No further Review Required ri REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: (ten days) Approved Approved with Conditions DUE DATE 9 -7 -99 Not Approved (attach comments) (n REVIEWER'S INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE Approved n Approved with Conditions ri Not Approved (attach comments) ri REVIEWER'S INITIALS: DATE: \PRROUTE.DOC 5/99 REGISTERED AS. 1PROVIDFD BY LAW AS CONST CONT SPECIALTY- ,.RSGiST.. '. # . EXP... DATE_ CCAAAF =PPSHBA *133DA 03/01/2000 EFFECTIVS-DATS 03/01/1987- P -HEATING & 120aa- 98TH -An 1N1 ,= KIRKLAND WA 98034 Signature Issued by DEPARTMENT OF LABOR AND INDUSTRIES