Loading...
HomeMy WebLinkAboutPermit M99-0163 - SYKARTM99 -0163 Sykart n.. itlfernt 'uit!' . ". ^, • :1itTtSY 07',•tY a(Td:nur:.ASS*:t 6 V11 4& vaT'+ M~ r , 10.10A.4•M.1,4,400..+wax.e.Poo ..wna 17450 West Valley Hwy. City of Tukwila - (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M99 -0163 Type: B -MECH Category: NRES Address: 17450 WEST VALLEY HY Location: Parcel #: 420008 -0924 Contractor License No: GATEWHA025C7 TENANT SYKART 17450 WEST VALLEY HY, TUKWILA, WA 98188 OWNER ALASKAN COPPER COMPANIES INC. PO BOX 3546, SEATTLE WA 98124 CONTACT MARK MORGAN 3802 AUBURN WY N #301, AUBURN, WA 98002 CONTRACTOR GATEWAY HEATING & A/C INC 3802 AUBURN WAY N STE 301, AUBURN, WA 98002 ******************************************** * * * * * * * * * * * * * *** ** * * * * * * * * * * * ** Permit Description: HVAC INSTALLATION. UMC Edition: 1997 Valuation: 20,507.00 Total Permit Fee: 66.25 ************************************* * * * * * * * * * * * * * * ** * * * * * * * * * * * * *** *tic * * ** ik/6/ eermi Cente Authorized Signature Date U I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction •• the performance of work. I am authorized to sign for and obtain this 'uil•in' . -,Pit. A Signature: Print Name: Di:o /6 MECHANICAL PERMIT Date: Title: Status: ISSUED Issued: 08/31/1999 Expires: 02/27/2000 Phone: Phone: 253 -931 -0610 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. C) • 'Address: 174`,O WES1 Val_LEY I-I' Suite: erkant: S1 4,hl^;T B- t'IEC i-i , ,. Parcel 4. 420006-0924 Or CUi•..Wii..A Permit No: t'i99- 1.3163 Status: I'SSUE.'Ei. da a b 1 i e t1 • 06/36/1999 issued: 06i31/1999 1/19. G . k'k'M;k'k ''h k' k'N 'k'k *•k'k'k'k4kk k•k kk h'kkk kk'k'k •4kkM'k k•k* b •* k'Mk k k k'k k'hkk hk k•k h'*'k h kkk khkk'k kk 44 r'er•mit Conditions: i . P lumPino ueY Khali be obtained through the `aeatt le-1 ino County' fieoartrnerlt of 'uf: +,l He;a l,th'.: ..N 1 umU i na yr i 1 1 be •iri.Ot'cte(1 by that ,agency..'includ'ino ai.l:;aas r'1uing /.296-4722). L h?$ t.r I i . 1 tl�ar' _.1i�a 1 I 6t ,Obtained tlir'ouah the Wa_.h i rt+�t:on 'St•are 1.11,�i.. ion .af Lai:+ar iir �J du:..tr•'i?s a t '�a I 1 e 1et`tr "ic:a 1 rfrarb:: w i l l be ,in:t:+e'c:ted by 'that iiger,G'J (21.846630; ti. .14o . char'ioes'wi 11 1+e made to the .Plan's, .Uri i+.'. .'. ,aol►ra'Jed Of. the ,Lrt+ainee'r°:a d .the T'ui;vdi 1.:a C�'ui idirto Uivi^ic�rt. f " 4. A l 1 le ( oei'm;i•ts.. irrso ctiurt ret:orv1s,,. approved tram,' shall he \ ava I Iab e I i 7 at the itfb site !: r " itlY` � to "tilt? start :+ ianv t1'arl f : ruc:ti,un. r Iles•e doc•umentS ; are ma into i nea cable ur ii , I.1. 't rn. I in oect:iar . aoor•ava1 is. granted' 5. .P I l ' :'t.;ons tr:uct i on to he dote i. conformance with a'uorov.eu '. u t ar , and r�'eau. i remen t . at tihe Unit i» Building Code .q .9i E.di •t'i on) ., a:: amended . Un i t or m +lec.han i ci~,1 Cade (1997 [d i ion) ,anti: 4a:.,Is irioton :Mate Eneruv C:u.ie ,( 9r Eii i t. iuri:r . 6, ,'Ja'l .I i tv of Permit.' •1'h'e i s Suance.' at'. a' C'eY`mi t or ai) rOva . 1 �`U t c1�r! ttil►i't:1T1catil'r anti CamL'utati;uris. s.h:al l not be earl- .:.trued to,-be a uer ""mit'forHor an'aobroval aat. a,,v violcct;icrn 07 ".avrV`a the oi''ovi:,iun , at the b.ui lding,i u'le or of an C +t�l.k1" 07''!11nariGe ut .the' ll isd1Cl. ion ;•.. .rl'l .Ler'mit )) e ri �.u rnio. t0 !�iye':- authl'Ur•i or to violate r cari,ce l the.' ProO . n, 1n. 01 `.t k's.. code s ha l 1 be va l d . 7. i'anut'at:tctrers installation instr•tic,c.ionS 'r�e`truire'i Di') site for file bui idirto inspectors. rev:i "ew:. Project Name/Tenant: ��- p� U^ y :—T- C lc t' — rvac_k.. Value of Construction: 6 00) .3 Cn Site Address: City State /Zip: '� {, `� 1` t 1 A.` J 1 / Ci 4 � \ *"- "C O U f S1 \L LL / / t v - JtL /pyB/ Tax Parcel Number: /�.[ �!� `(eQn [ 18— LJT(7�'7 Phone: Property Owner: 1 Street Address: £ City State /Zip: Fax #: Contact Person: A �r��� �G / G (1.1C_ �C �"� 7 Phone: � ^ n 3 t _ OLA O -i Street Address: City State /Zip: 3B____ a _ M 3 vJ r 6 N) , �. Fax #: a53 Bay - o Contractor: COra 4/ \ETC, k YA- Ie., Phone: Street Address: City State/Zip: :3,a) a au- U f M b( 42.-.) LaA Fax #: Architect: Phone: Street Address: City State /Zip: Fax #: Engineer: Phone: Street Address: City State /Zip: Fax II: MISCELLANEOUS PERMIT REVIEW AND' APPROVAL:REQUESTED: BE FILLED OUT BY'APPLICANT)` Description of work to be done: r V AC .. I, - L,L - f _ tt,r _ Will there be storage of flammable /combustible hazardous material in the building? ❑ yes 171 Attach list of materials and storage location on se•arate 8 1/2 X 11 •a•erindicatin• •uantities & Material Safet Data Sheets ■ Above Ground Tanks ■ Antennas /Satellite Dishes ,- ■ BB�ulkhead /Docks ■ Commercial Reroof El Demolition ❑ Fence t� Mechanical ❑ Manufactured Housing - Replacement only El Parking Lots ❑ Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems El Temporary Facilities ❑ Tree Cutting MONTHLYSERVICEBiLLINGS TO.:. Name: Phone: Address: City /State /Zip: 0 Water 0 Sewer 0 Metro 0 Standby Miscellaneous Permit Application WATER METER'DEPOSIT /REFUND BILLING; Name: Address: MISCPMT.DOC 7/:11/96 CITY OF TU(''VILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mall or facsimile. ..;APPLICANT.-REQUEST.. FOR' MISCELLANEOUS :PUBLIC.WORKS.PERMITS Phone: City /State /Zip: ❑ Channelization /Striping ❑ Flood Control Zone ❑ Landscape Irrigation ❑ Storm Drainage El Water Meter /Exempt # Size(s): El Water Meter /Permanent II 'Size(s): ❑ Water Meter Temp it Size(s): ❑ Miscellaneous ❑ Curb cut/Access /Sidewalk ❑ Fire Loop /Hydrant (main to vault) #: Size(s): ❑ Land Altering: 0 Cut cubic yards 0 Fill cubic yards 0 sq. ft.grading /clearing Cl Sanitary Side Sewer #: El Sewer Main Extension 0 Private 0 Public El Street Use ❑ Water Main Extension 0 Private 0 Public 0 Deduct 0 Water Only Est. quantity: gal Schedule: ❑ Moving Oversized Load /Hauling Value of Construction - in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. Date application accepted: � Date application expire • Application Mk by: (initials) BUI • A - E 0 ' r ORIZED AGENT:....' Signature: Date: Q _ • _G/ " op -- Print nam:: • i M� , _ ' Phone• cs 3_ - a . 0 Fax #: Fax 2—s5 X! 04-1 • Address: X0 A vH'zN # City /St /Zip: .�. 1 % O (�.J `7LXJ ALL MISCELLANEOU RMIT APPLICATIONS MUST BE S ITTED WITH THE FOLLOWING: > ALL DRAWINGS SHALL BE AT A LEGIBLE SCALE AND NEATLY DRAWN • BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT > STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER > CIVIUSITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER (P.E.) SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR PERMIT REVIEW ❑ Above Ground Tanks/ Water: Tanks - • Supported. directly upon grade Submit checklist;;' exceeding; 5,000 gallons and a "ratio of height to: diameter: or width which exceeds :1 ❑ Antennas /Sateilite`Dishes rn ' ConimercialReroo Demolition: ❑ Awnings /Canopies = No signage Bulkhead /Dock Fences - Over :6 Height Land Altering/Grading /Preloads Mechanical (Residential :& Commercial) Miscellaneous Public: Works' Permits Manufactured :Housinge(RED, INSIGNIA ONLY) Moving.Oversized Load /Hauling Parking .Lots Residential.Reroof - . Exemptwith.following exception :'If;;roof structure to be•repairedior:replaced Retaining ., Walls . :Over 4 feet in height Temporary. Facilities .Temporary,'Pedestrian Protection/EzitSysteri ❑ :Tree'Cutting .. Submit checklist Commercial Tenant Improvement Permit Subniit:cheoklist:. No :: M -10:'; Submit NO: Submit checklist, No;- M�3;:;Mr3a Submit checklist :No: . -9 :' Submit checklist No : Commercial.TenantImprovement: Permit. ";Eiubmit checklist Nof H17 Submit checklist'.:No:.' M -B :•Residential'oniy H -6,: H -16 .Submit checklist: N F1 = 9 of Submit checklist:':' Submit checklist = No: ' M -5 • Submit checklist, No: . M -4;,• Residential Minding Permit: Submit checklist ::'No:. Submit checklist . <No:: Submit checklist ?' >No: Submit ohecklist ; `No :M Submit checklist o ❑ Copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Building :Owner /Authorized Age If the applicant is other than the owner, registered architect/engineer, or contr licensed by the State: of;Washington, a notanzed°letter from the property: 'owner authorizing the agent to submit this permit application: and •, obtaln,the permit will be required as: part Of this submittal, I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. MISCPMT.DOC 7/11/96 • . . ,*+***+^AA+a*x»k«+a* * *+*** + ^fa+�++**��+«+^**N CITY or lUKNlLA. W4 -- � ., A lkA8Ml[ * *++A �+ A+A*++a**^*+ixa+� �+ �*+ � ^* A*J ** A * i+*x*+++x+*A k A Aa*A 1KANGM1T Number: K98O0140 Amount: 1.6^25 08/".1X/9 15:41 Pavment Methudo CHC,CK Autnt,ion: GATiAAY H[ATIN8 ' hilt,: CAS hermit Nu: M99-016J Noe: 8'~MI:CH MERAANICAL PERMIT Parcel No: 4200O8'O929 Site AdUrmsat 17450 NEST VALLVY HY ` [uka! Feot-r ' 46.25 This Pavment 6u.25 Toty| ALL huts,: ` 66,25 ,� Wa(ance: .00 **+*a * *),a*+*++*Ik*hi*+A*+A**A*«+*****^****^u+ah***+A++aa**t*++**i Account, Codm Desu oUion O00/345.830 PLAN /HECK ~ NOh.ES 000/32�.100 MECHANICAL ~ NONKE8 • Amount 13.25 • 33.,00 Project?.., `....) ke4A 7 Type of Inspection: A Address:( `7 co e ) _. a (xot- Date called: pecial instructions: Date wanted. ,.— 2_2 Requester: Phone: 17•7,rr^mr*".rrr7"*r", !'" • ,.."'"flfw I 1 INSPECTION NO, INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 PERMIT NO (206)431-3670 p _pproved per applicable codes. COMMENTS: Corrections required prior to approval. Inspector: Date: 4 1 11F .4 — A r niff "14 I El $47.00 REINSPECTION rEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: • 1+ 1:V Proac' t. Typetinspr4E bti Date called: c 4 / AEW ,?-17--- A ig f i e W - 67, '1/6/1/•' Special instructions: 3 / Date wante .. R e q u0 r :4 e , INSPECTION NO. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 (206)431-3670 Approved per applicable codes. Corrections required prior to approval. Inspector: oi $47.00 REINSPECTIO E REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. [Receipt No: Date: Date: I 7 A k COMMENTS: M / ir At / `- 401 j � a l Y -� r z1 A Ply ! J 1 l•-'' ed �3 - -/,l t-r Type o�, fP ec n 'i. V +/` . S V l� ct a / ' u'G vi�e7r� // // 7 ( / n • �� /fi ( C; s ,/u i''2 i & &/f ' i / v? /Id, /40/ Lr �. f / e a 4,1 e/ 4,2t 5 L .,..7 s,_ . S .e' %71h 1 -/b?.... e-- ,1 lvt4 . (I_ Date wanted: /C� a.m. C' ( (PIT Requester: Fyiv E Phone: 5 3- q3/ -C &/t' 1 _.-.7111r10 A, �� 1 r/..7- 6/40.,2---- .i-7 / ".//f/ r • A.A. a _ 1 b M OJA/ - C IC14 OP" Q, A2'7 )( / /( ' g t 7 Type o�, fP ec n 'i. V A 7 5,60 �,) / n • �� /fi ( C; �) Date ! called: Special instructions: Date wanted: /C� a.m. C' ( (PIT Requester: Fyiv E Phone: 5 3- q3/ -C &/t' Inspector: [Receipt No: - INSPECTION RECORD Retain a copy with permit Date: Date: INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION ''� 6300 Southcenter Blvd, #100, Tukwila, WA 98188 Ir,:J (206)43��31 i70 PERMIT NO. Approved per applicable codes. 54 required prior to approval. . '.1411_ air $47.00 REINSPECTION F REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. r28 • . . ., $•01. •-• • .!.'. . I'..)• I . ti . li...'q, . ow, '101 , ;1:'•,,:. \ ; \ t " . i• ..1.. ., .., 21...7. •t . , 1,y, 0 . p. , • -,. , ..) ...,. . , ... c .....s. • .. 4 ., •'..• . 0% •• "...4 „ .,: i I b , . (.11 ,; I , • • ' V„ ' . cg cz., '',..., • .... • 'k .. , •' • 1t.• -:•i 1 ‘.. t- ; i'71 .-•,, : C ; 5 ' :+ k e . i . '• ei) 14) . t• •,..—.• 142 , , ,;,>„ .St . ,, I Zii .41',1 i Cr) • a. ) (lr, Co ,......: ...? 1,13 ■ ' ' a' 4" if., . ! •T, 12 ,... • •4•_:) 4., cw, 4: .ir. ..--,,,,..,,,•;$1,...... tntilte.T.U.tU 1 : ' • • • , • . • „ 11.1 tu,-- , ,...1, i '':•”. , •,..t‘!'"!,..(.,•, ,,:*. • , , • . • ti i > l tII: 0 •:••(• •,,,i 'LI 13 • I '.i' ' .1 ...,. . . ...... , .....r.tott,•;,,, • .. ;i • ,„.,. • mi l l , .4.,1;iti ,i:.7,.41it. d ir .'W,IV ••,, /. :,.'. . .1 ,, • q•, • ..-•,',..1 4 "',1.;';;:;".`...e." V , I''' r....,.'• ' i t .., U) 0 , ' 1: , • ',` ./ '., ' • ,, • . 7 2 .• . • • , ... , . ., • .. t•,r: .) 11. kr 1 4ro •:''''■.'iii... ; I • ..!••,.,.); - • • • w■-. • • • to.1: • ;41 4. 60 • AV 1 0 •• '1 • ••••••••:;"' "'"'"4:•' : • ,:, 4.• . ". • • • • , . • • • •• • I 11 At 4 • • • I I ; • I 4.1 I • • . , ,. .. :: , i 1 1 4 1 11 ,11; i l l :i i i : ... .. . ... •. • ' ' . • '•10 i1 .1 ' ,... ,:.: 14 ': ' '• I . !.: ■, tar.. .7 . 7......, 4 : . ' • I • , ..I 5 • ii; '• ' .-z c., 4,;•0.1 ' 1— : c-..1, - c. ' 1 1.40.!'•:. , a: , '.ir, 1:111 .. • • '...:. a . .7.n ' I' • FS , =1: • • •■••1•1•4•••iti..t...fi'1.• tf'• • “...11,4i111■11:: • I •. • . .5 • ' • , •', 1 11,• 11 • r.r.:;.47 • • ••)...".Z.' • • 1 ,! 1 ' 0 to ■,••1' ^„V.t,'4',.. • '.! ...a ,N ! • . 4.:1k4ri'hie!...;VIS:tAtti*rith A • • a • k.r• , 1.1 • ;• •■• 3.• , ; RECEIVED: , 'CITY OF.' Tyl(WILA AUG 2.3 1999 PERMIT .CENTER ■ 5. 1 )iiII • ,,.. , .• • ; 3 i Model: TTR018D,TTR025 -0600 IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information pack upon completion of v These instructions do not cover all variations in systems nor provide for every possible contingency to be met in connection with installation. All phases of this installa- tion must comply with NATIONAL, STATE AND LOCAL CODES. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to your installing dealer or local distributor. A. GENERAL It's Hard To Stop A Pane. M INSTALLER'S GUIDE NOTICE: These outdoor units may be used with indoor units equipped with Capillary Tube, Thermostatic ' Expansion Valve or the Accutronm Flow Control Check Valve (F.C.C.V.) assembly for refrigerant flow control. Check for transportation damage after unit is uncrated. Report promptly, to the carrier, any damage found to the unit. To determine the electrical power requirements of the unit, refer to the nameplate of the unit. The electrical power available must agree with that listed on the nameplate. B. LOCATION & PREPARATION OF THE UNIT 1. The unit should be set on a level support pad at least as large as the unit base pan. 2. The support pad must NOT be in direct contact with any structure. The unit must be positioned a minimum of 12" from any wall or surrounding shrubbery to insure adequate airflow. A 30" clearance must be provided in front of control box (access panels) & any other side requiring service access to meet National Electrical Code. The unit must be far enough away from any structure to prevent excess roof run-off water from pouring directly on the unit. 3. The top discharge area must be unrestricted for at least five (5) feet above the unit. 4. When the outdoor unit is mounted on a roof, be sure the roof will support the unit's weight. Properly selected vibration isolators are recommended to prevent transmission to the building structure. 5. The maximum length of refrigerant lines from outdoor to indoor unit should NOT exceed eighty (80) feet. © American Standard Inc. 1996 MANE' RECEIVED CITY OF TUKWILA AUG 1 8 1999 PERMIT CENTER Library Product Section Product Model Literature Type Sequence C. ' .. Supersedes tligq-003 TTR -IN -4 18 -AC41 D16- Condensing Units TOP DISCHARGE - -- UNRESTRICTED 5 FT. ABOVE UNIT I f -.-_ � ... �. Service Litera Un Split System Coc Installer's GI November 1 SV- UN- S /S- TTR -IN -4C 1 TTR -IN 6. If the outdoor unit is mounted above the air handler, maximum lift should not exceed sixty (60) feet (suction line If air handler is mounted above the condensing unit, maxi- mum lift should not exceed sixty (60) feet (liquid line). NOTE: Refer to "Refrigerant Piping Guide ", Pub. No. 32.300. Tab 18 in "APPLICATION MANUAL." 7. Locate and install indoor coil or blower coil in accordance with instruction included with that unit. 8. A pull -thru hole for the refrigerant lines should be provid of sufficient size to allow the passage of both liquid and suction lines. 9. Determine if adequate power supply is available and correct according to nameplate specifications. Since the manufacturer has a policy of continuous product Improvement, it reserves the right to change specifications and design without notice. INSTALLER'S GUIDE 10. Install the unit in accordance with national, state, and local codes. C. ACCUTRONTm FLOW CONTROL VALVE If the indoor unit System Refrigerant Flow control is an AccutronTM orifice and check valve assembly, an orifice size change may be necessary. The outdoor model determines the required orifice size. Check the listed orifice size on nameplate of the selected outdoor model. If the indoor unit is factory shipped with a different orifice size, the orifice must be changed to obtain system rated performance. IMPORTANT: The outdoor unit is shipped with the proper size orifice and a stick -on orifice size label in an envelope attached to the outdoor unit. Outdoor unit nameplate will have correct orifice size specified as BAYFCCV - -- A for rated performance. D. INSTALLING REFRIGERANT LINES Condensing units have provisions for braze connections. Pressure taps are provided on the service valves of outdoor unit for compressor suction and liquid pressures. The indoor end of recommended refrigerant line sets may be straight or with a 90 degree bend, depending upon situation requirements. This should be thoroughly checked out before ordering refrigerant line sets. The gas line must always be insulated. The units are factory charged with the system charge required when using twenty -five (25) feet of connecting line. Unit nameplate charge is the same. If final refrigerant charge adjustment is necessary, use the Charge Charts in the outdoor unit Service Facts. 1. Determine the most practical way to run the lines. 2. Consider types of bends to be made and space limitations. NOTE: Large diameter tubing will be very difficult to rebend once it has been shaped. 3. Determine the best starting point for routing the refrigerant tubing -- INSIDE OR OUTSIDE THE STRUCTURE. 4. Provide a pull -thru hole of sufficient size to allow both liquid and gas lines plus fittings to clear. The location of this hole (if practical) should be just about the wall plate which is resting on the foundation. 5. Be sure the tubing is of sufficient length. 6. Uncoil the tubing - -- do not kink or dent. 7. Route the tubing making all required bends and properly secure the tubing before making connections. 8. To prevent a noise within the building structure due to vibration transmission from the refrigerant lines, the following PAGE 2 OO BRAZE TYPE INDOOR END ACCUTRONT" COMPONENTS BODY AS SHIPPED --\ ADAPTER FLOW CONTROL CHECK VALVE (F.C.C.V.) ORIFICE SEALING CAP FIELD SUPPLIED LIQUID LINE precautions should be taken: a. When the refrigerant lines have to be fastened to floor joists or other framing in a structure, use isolation type hangers. b. Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings. c. Where the refrigerant lines run through a wall or sill, they should be insulated and isolated. d. Isolate the lines from all ductwork. E. SERVICE VALVE OPERATION BRASS LIQUID AND GAS LINE SERVICE VALVE OPERATION The Service Valves are factory shipped in the seated position to hold factory charge. The pressure tap service port (when depressed) opens only to the field brazing side of the valve when the valve is in the seated position. The liquid line valve is not a back seating valve (see WARNING below). A WARNING Extreme caution should be exercised so the internal steel stem retaining ring is not damaged by backing out the valve stem when opening the valve. If the valve stem is forced out past the retaining ring, system pressure could force the valve stem out of the valve body. If the retaining ring is missing, do not attempt to open the valve. See Figure 3. BRASS GAS LINE BALL SERVICE VALVE The Brass Gas Line Ball Service Valve is shipped in the closed position to hold the factory refrigerant charge. The pressure tap service port (when depressed) opens only to the field Pub. No.18 -AC41 D16 -4 c� O LIQUID LINE SERVICE VALVE UNIT SIDE OF SERVICE VALVE HEX HEADED VALVE SYSTEM CAP RETAINING RING brazing side when the valve is in the closed position. The Gas Line Service Valve is full open with a 1/4 turn counterclockwise. See Figure 4. BRAZING REFRIGERANT LINES LIQUID LINE CONNECTION 1. Before brazing, remove plugs from external copper stub tubes. Clean internal and external surfaces of stub tubes prior to brazing. 2. Cut and fit tubing minimizing the use of sharp 90° bends. 3. Insulate the entire gas line and its fittings. GAS LINE SERVICE VALVE UNIT SIDE OF VALVE PRESSURE TAP PORT CAP CAP GAS LINE CONNECTION civic S 1N TURN ONLY COUNTERCLOCKWISE FOR FULL OPEN POSITION VALVE VALVE STEM Pub. No. 18 -AC41 D16-4 INSTALLER'S GUIDI RETAINING RING UNIT SIDE OF SERVICE VALVE LEAK CHECK SYSTEM EVACUATION GAS LINE SERVICE VALVE �►— CAP 8. Braze using accepted good brazing techniques. HEX HEADED VALVE SYSTEM LIQUID LINE CONNECTION 4. Do NOT allow uninsulated liquid line to come in direct contact with bare gas line. 5. Precautions should be taken to avoid heat damage tc the pressure tap valve core during brazing. It is recom• mended that the pressure tap port valve core be re- moved and a wet rag wrapped around the valve body. NOTICE: Use care to make sure that no moisture enters pressure tap port, while wet rag is being used. 6. Remove braze shield from clear plastic bag. Soak pad in water and place over suction and liquid lines to protect unit finish. See figure 5. Discard pad when finished with brazing. 7. Use a Dry Nitrogen Purge and Brazing Alloy without flux when brazing the field line to the copper factory connection. Flow dry nitrogen into either valve pressure tap port, thru th tubing and out the other port while brazing. IMPORTANT: Replace pressure tap port valve core before attaching hoses for evacuation. After brazing operation of refrigerant lines to both the outdo) and indoor unit is completed, the field brazed connections must be checked for leaks. Pressurize through the service valve ports, the indoor unit and field refrigerant lines with dl nitrogen to 200 psi. Use soap bubbles or other leak- checking methods to see that all field joints are leak -free! If not, release pressure; then repair! NOTE: Since the outdoor unit has a refrigerant charge, the gas and liquid line valves must remain closed. PAGE 24 VOLTS WIRE SIZE MAX. WIRE LENGTH '22 AWG 30 FT. 20 AWG 100 FT. 18AWG 150 FT 16 AWG 225 FT. 14 AWG 300 FT. INSTALLER'S GUIDE 1. Upon completion of leak check, evacuate the refrigerant lines and indoor coil before opening the gas and liquid line valves. 2. Attach appropriate hoses from manifold gauge to gas and liquid line pressure taps. NOTE: Unnecessary switching of hoses can be avoided and complete evacuation of all lines leading to sealed system can be accomplished with manifold center hose and connecting branch hose to a cylinder of HCFC -22 and vacuum pump. 3. Attach center hose of manifold gauges to vacuum pump. 4. Evacuate until the micron gauge reads no higher than 3150 microns. 5. Close off valve to vacuum pump and observe the micron gauge. If gauge pressure rises above 500 microns in one (1) minute, then evacuation is incomplete or system has a leak. 6. If vacuum gauge does not rise above 500 microns in one (1) minute, the evacuation should be complete. 7. With a vacuum pump and micron gauge blanked off, open valve on HCFC -22 cylinder and charge refrigerant lines and indoor coil with vapor to tank pressure of HCFC -22 supply. NOTE: DO NOT VENT REFRIGERANT INTO THE ATMOSPHERE. 8. Close valve on HCFC -22 supply cylinder. Close valves on manifold gauge set and remove refrigerant charging hoses from liquid and gas pressure tap PAGE 4 NOTE: A 3 l 16" Allen wrench is required to open liquid line service value. A 114" Open End or Adjustable wrench is required to open gas line value. An Adjustable or 3 14" Open End wrench is required to take off the value stem cap. 9. The liquid line shut -off valve can now be opened. Remove shut -off valve cap. Fully insert hex wrench into the stem and backout counterclockwise until valve stem just touches retainer ring (approximately five (5) turns) observing WARN- ING statement. See Figure 3. 10. Replace liquid service pressure tap port cap and valve stem cap. These caps MUST BE REPLACED to prevent leaks. Replace valve stem and pressure tap cap finger tight, then tighten an additional 1/6 turn. 11. The gas valve can now be opened. For a ball type gas valve, open the valve by removing the shut -off valve cap and turning the valve stem 1/4 turn counterclockwise. See Figure 4. For brass gas line service valve opening, follow items 9 & 10 above. See Figure 3. 12. The gas valve is now open for refrigerant flow. Replace valve stem cap to prevent leaks. See Figure 3 & 4. If may be necessary to adjust system refrigerant charge upon completion of installation. System should be operated and checked for proper charge. F. ELECTRICAL CONNECTIONS AWARNING: TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING PARTS. LOCK UNIT DISCONNECT SWITCH IN OPEN POSITION BEFORE SERVICING UNIT. 1. Power wiring and grounding of equipment must comply with local codes. 2. Power supply must agree with equipment nameplate. 3. Install a separate disconnect switch at the outdoor unit. 4. Ground the outdoor unit per local code requirements. 5. Provide flexible electrical conduit whenever vibration transmission may create a noise problem within the structure. 6. The use of color coded low voltage wire is recommended to simplify connections between the outdoor unit, the thermostat, and the indoor unit. Table 1 - -- NEC Class II Control Wiring *If 22 AWG is used, make sure it is high quality wire. Pub. No.18 -AC41 D16-4 sf MODELS FIG. A B C D E TTR018D -A 1 24 -3/8 23-5/8 20 5/8 1/4 TTR025C -A 1 24-3/8 23-5/8 20 3/4 5/16 TTR0300-A 1 24-3/8 28 -1/4 24 -5/8 3/4 5/16 TTR036C -A 1 24 -3/8 28 -1/4 24 -5/8 7/8 3/8 TTR042C -A 1 32 -3/4 28-1/4 24 -5/8 7/8 3/8 TTR048C -A 1 32 -3/4 28 -1/4 24 -5/8 1 -1/8 3/8 TTR060C -A 2 40-5/8 32 -7/8 28 -3/4 1-1/8 3/8 NOTE: TABLE IN INCHES ONLY 7 . Table 1 defines maximum total length of low voltage wiring from outdoor unit, to indoor unit, and to thermostat: 8. Mount the indoor thermostat in accordance with instruc- tion included with the thermostat. Wire per appropriate hook -up diagram (included in these instructions). G. ELECTRICAL HEATERS Electric heaters, if used, are to be installed in the air handling device according to the instructions accompanying the air handler and the heaters. SERVICE PANEL -- ELECTRICAL AND REFRIGERANT COMPONENTS CLEARANCES PER PREVAILING CODES. 175 16j 248 I9i I 22 1141 28.6 11-1/81 DIA. K.O. WITH 22.2 17/81 DIA. HOLE ELECTRIC POWER SUPPLY 22.2 17/81 DIA. HOLE LOW VOLTAGE 210 8 1 121 (4 3/41 Pub. No.18- AC41016 -4 TTR018D, TTR025 -060C OUTLINE DRAWING NOTE: ALL DIMENSIONS ARE IN MM(INCHES). FIG. 1 A GAS LINE SERVICE VALVE, - O "O.D. FEMALE BRAZED CONNECTION WITH 1/4" SAE FLARE PRESSURE TAP FITTING. LIQUID LINE SERVICE VALVE, C E C O NNEC TION FEMALE SAE FLARE PRESSURE TAP FITTING. C. INSTALLER'S GUIDE H. OPERATIONAL AND CHECKOUT PROCEDURES Final phases of this installation are the unit Operational and Checkout Procedures which are found on page 8 of this instruction. Iw-TOP DISCHARGE AREA SHOULD BE UNRESTRICTED FOR AT LEAST FIVE 151 FEET ABOVE UN IT. UN IT SHOULD BE PLACED SO ROOF RUN - OFF WATER DOES NOT POUR DIRECTLY ON UNIT, AND SHOULD BE AT LEAST 305 112 "1 FROM WALL AND ALL SURROUNDING SHRUBBERY ON TWO SIDES. OTHER I TWO SIDES UNRESTRICTED. 229 191 60 Ili I FIG. 2 GAS LINE TURN S D O D FEMALE BRAZED CONNECTION WITH 1hr SAE FLARE PRESSURE TAP FITTING LIQUID LINE SERVICE VALVE, 0.0. FEMALE BRAZED C ONNECTION WITH 1/4" SAE FLARE PRESSURE TAP FITTING. From Dwg. 210147561, Rev, 9 PAGE 5 INSTALLER'S GUIDE ATYPICAL FIELD WIRING DIAGRAM FORTTR018 -060 WITH FURNACE FOR SINGLE STAGE HEATING, SINGLE STAGE COOLING NOTES: 1. BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE(S). 2 LOW VOLTAGE (24V.) WIRING TO BE NO. 18 A.W.G.. MIN. a GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. 5. THEY' TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE TERMINAL OF THE FURNACE CONTROL FOR PROPER BLOWER OPERATION DURING COOLING. ■ SAIL SWITCH HUMIDISTAT AY2G 5119 TO 115 VOLT POWER SUPPLY NEUTRAL BLA O R I BLACK I ! I WHITE L -- J _ _.. L ELECTRONIC L H T— L. }POWER SUPPLY CLEANER IOPTIONALI LINE VOLTAGE SAIL SWITCH IMOUNTED IN RETURN AIR DUCTI - -- ) ALTERNATE HOOKUP FOR MODE BEFI40 RED OR 1 OR 200 ELECTRONIC AIR CLEANER BLACK L. RELAY KIT WHITE 1 \ BAY2AK0A3 ELECTRONIC AIR CLEANER IOPTIONALI LH IN POWER SUPPLY TO 115 VOLT HUM 01 IOPT IONALI POWER SUPPLY I I NOTE 5 :SECTION NOTE t NEA E N U OSTA INO THERMOSTAT r L -- L �J LOW TAGE AIR CONITIONING I I OUTDOO 11 I I I WITHOUT TRANSFORMER I I I I i-- E - -- INTERGIIAD POWER ER I ICON I N E RII OSTATI ND TE q, i SCREW BLACK p WHITE GROU L I L. ILN FuRNAcE BOX POWER SUPPLY PER LOCAL CODES INTER•COMPONENT WIRING - -LIN Y. WIRING ----LINE V. } FACTOR Y From Dwg. 21 B340342, Rev. 0 PAGE 6 A TYPICAL FIELD WIRING DIAGRAM FOR TTRO18 -060 WITH AIR HANDLER NOTES: 1. POWER WIRING AND GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 2 BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE. a LOW VOLTAGE WIRING TO BE NO. 18 A.W.G. MINIMUM CONDUCTOR. 4. USE COPPER CONDUCTORS ONLY. 5 POLARIZED PLUG SECTION PM•A IS ATTACHED TO HEATER CONTROL BOX. 6. IF ODT IS NOT USED, THEN CONNECT APPROPRIATE JUMPER FROM WI TO W2 ON LVTB. TO POWER SUPPLY PER LOCAL CODES S SPEEDI t3 PH ONLY) I Z Y B ROOM THERMOSTAT AY28 X092 OR AY28X105 DDT •I SUPPL. HTR. CONTROL BOX PM•A I -PF FIELD ADDED JUMPER SET 11A'PER CURRENT THRU WI. P2, SHOWN ON WIRING DIAGRAM INTER - COMPONENT WIRING 24 V. •I FACTORY LINE V.f WIRING 24 V. I FIELD LINE V.f WIRING TO POWER SUPPLY PER LOCAL CODES & AS DEFINED IN FIELD WIRING TABLE SEE NOTE 5 AIR HANDLER }SEE NOTE 6 From Dwg. 218131075, Rev. 2 Pub. No. 18,AC41D16-4 1 After installation has been completed, it is recommended that the entire system be checked against the following list: 1. Refrigerant Line, Leak checked 2. Suction Lines and Fittings properly insulated 3. Have all Refrigerant Lines been secured and isolated properly? 4. Have passages through masonry been sealed? If mortar is used, prevent mortar from coming into direct contact with copper tubing 5. Indoor coil drain line drains freely. Pour water into drain pan 6. Supply registers and return grilles open and unobstructed • 7. Return air filter installed 8. Thermostat thermometer is accurate. Check against a reliable thermometer. Adjust per instructions with thermostat 9. Is correct speed tap being used? (Indoor blower motor) OPERATING PRESSURES: After the unit has operated in the cooling mode for a short period of time, install pressure gauges on the gauge ports of the discharge and suction line valves. Check the suction and discharge pressures and compare them to the normal operating pressures provided in the unit's Service Facts. 1. Except as required for safety while servicing: DO NOT OPEN SYSTEM DISCONNECT SWITCH. SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES, IF USED DOES HEATER REQUIRE A SEPARATE CIRCUIT? 1. Be sure the fused disconnect switch is "OFF," and safety label (if any) is attached [ l 2. Check on field wiring for sound connections and grounding according to codes [ l 3. Check fuses for proper size per nameplate specifications [ 4. Check control box panel — in place and secured [ NOTE: OPERATION OF HEATERS MUST BE CHECKED DURING THE OPERATION CHECK OF THE TOTAL SYSTEM. Pub. No.18 -AC41 D16-4 NOTE: Use the pressures from Service Facts to determine the unit refrigerant charge. To charge the system accurately, use superheat charging, or pressures depending on flow control. S. CHECKOUT PROCEDURE SYSTEM OPERATIONAL CHECK INSTALLER'S GUIDE PAGE, STEP NO. TO CHECK INDOOR THERMOSTAT SWITCH SETTING COMPONENT OPERATION OFF (1) COOL (1) HEAT FAN SWITCH INDOOR BLOWER RUNS OUTDOOR BLOWER RUNS COMPRESSOR RUNS FURNACE HEAT COMES ON AUTO ON 1 Indoor Fan Operation X X X 2 Cooling Operation X X X X X 3 Checking Performance & Charge (2) X X X X X 4 Heating (3) X X X X 5 Inform owner on how to operate system and what to expect of it. At the same time deliver Owner's Use and Care Booklet. INSTALLER'S GUIDE (1) Also set thermostat dial to call for cooling or heating as necessary. (2) Use Service Facts attached to outdoor unit. (3) Check only necessary if heating unit is used for Indoor section and wiring has been disturbed during installation of cooling equipment. Technical Literature - Printed in U.S.A. The Trane Company Unitary Products Group 6200 Troup Highway Tyler, TX 75707 PAGE 8 n...+..�w: •,• SM1'} fJ1: r3+ a h11 , 1"70.l0" , !:' , 44"un.,...x.e+ : . , CHECKOUT PROCEDURE WITH MAIN POWER DISCONNECTS CLOSED (ON) 4 Performance Ratings American Coolalr Corporation certifies that the type CAB fan models shown herein ate licensed to bear the AMCA Beal. The ratings shown are based on tests and prom - dunes performed in addor. dance with AMCA Publication 211 and AMCA Publication an and comply with the requirements of the AMCA Certified Ratings Program. "U RECEIVED CITY OF TUKWILA ,UC 1 8 1999 plcal Specifications PERMIT CEIffER ti Belt driven propeller fans shall be shaft using oversized sealed ball bear. American Coolair'Iype CARL and CASH Infs. Belt load shall be applied to hub in Ai manufeclured by American Coolelr the same plane as bearings, eliminating Corporation, Jacksonville, Florida; overhung load an bearings end Inarese. specific models Shall be N shown In the Ind bearing life. Motor pulleys shall be fan schedule, Panels and structural angle variable pitch. Pans shall be licensed to supports shall be of welds steel con• but the AMCA Certified Ratings Seal for structlon with recessed orifice to provide air performance and sound. (Specify for additional fan shutter clearance (or each fan model In schedule the required Improved performance, Die formed steel CFM and static pressure) motor mot*. ess blades shall be firmly attached to cast sure, phue and volts; and accories aluminum hub, which also serves as dri such ae wall shutter, motor side or (rant van sheave, Fan hub shall rotate on fixed guard, wall housing, etc.) USR THRes PIRFORMANCE Than To MAKB SeLeCT10N8 REQUIRING PRESSUR88 FROM 0" OP TO 1/4" P. 1 e►forrnenoe shown it for inHaeoon Typo A: hN k'IK (rte outlet Pefl orrrteltee rettrtpe do rat Include th e se tits d eppuRa s N si vow a�- Tt* seal bur litters of me modal number Identify em Os, drive sent utetlon end style, The next m numbers Indio* fen elm Ow next genet Iden$$s$ imSor horsepower. simple Model 041t 43 le type 'O , e sM env. 91)4. 54' Olt 1 /4 H,P a.4.0,11-11eter to pegs a for footnote. • The modele use irMed plah motor pulley. AU. SPECIFICATIONS BUaJBCT TO CHANGE WITHOUT NOTION • • • CUBIC FEET PER MINUTE (CFM) " AT a STATIC PRESSURE to • n :' ' w I , 8,384 4,813 2,786 ' C AE L240 1/4 825 13.6 0.30 70 824 2 8,133 6,426 4,388 CA111.2411 1/3 712 17,3 0.41 73 824 3 7,020 8,378 8,888 CA8L24J 24 1/2 816 22 0,80 79 824 4 8;192 7,895 7,108 OABL24K 3/4 051 28 0,91 93 824 $ 9,174 8,717 8,213 0A81124L• 1 1065 34 1.28 98 824 6 7,652 8,085 - CA11.3013 1/4 488 11.4 0.30 77 830 7 8,630 7,257 -y CARL30H 1/3 644 13.7 0.41 80 830 8 9,423 8,324 8,549 • CABL3OJ 1/2 801 16.3 0.89 88 830 9 11,804 10,149 8,937 CA81.301( 3/4 706 21 0.91 106 830 10 12,356 11,665 10,823... CA81�1301. 30 1 788 25 1.26 111 800 11 13,939 13,238 12,472 CA01130M 11/2 889 30 1.77 140 830 12 16,288 14,847 13,975 CASHION 2 975 35 2.30 143 830 13 17,614 16,967 18,385 CAOH30P• 0 1117 44 3,41 j1LABAL ,� „ 14 9,543 0,623 - CAEL380 1/4 377 10.5 0.30 91 838 15 10,882 8,338 . CARLSON 1/3 422 12.9 0.41 94 836 16 12,099 10,245 - CAOWW 1/2 470 18,2 0,89 100 830 17 13,744 12,213 9,782 , CAOL3111( 3/4 543 20 0,90 114 636 18 15,485 14,138 12,297 1 CA /1.341L 36 1 811 26 1.26 119 535 19 17,414 10,281 14,860 ) CAIH$IM 11/2 688 29 1.70 168 830 20 19,088 18,029 10,808 CARHWWN 2 754 34 ' 2.30 159 830 21 21,889 20,053 19,092 CASH3SP 3 884 43 3.42 186 8R36 22 12,802 9,247E -- OAIL42H 1/3 320 11.3 0.41 104 842 23 14,292 11,404 -r OAEL42J 1/2 072 14.3 0.59 110 842 24 18213 13,934 10,333 CA111.42K I 3/4 422 17.6 0.01 124 842 20 18,249 16,307 19,816 0A8L42L 42 1 476 22 1.26 129 842 28 20,603 13,915 10,080 ' OA014404 ! 11/2 636 27 1.73 160 842 27 22,888 21,204 19,412 CASH42N ; 2 690 32 2,30 169 842 28 28,049 24,817 23,327 CA111142P 3 070 42 3.41 199 642 29 17,887 12,836 - CAOL471J 1/2 303 12.9 0.59 144 848 30 20,408 16,877 - 0A8148K 3/4 380 16.8 0.91 149 848 31 22,686 19,445 13,978 0AOL4$L 49 1 387 19.9 1.25 154 848 32 28,422 22,798 10,880 ; CAOH40M 11/2 430 24 1.78 211 848 33 27,638 25,360 22,180 0AOH4SN i 2 474 27 2,27 214 848 34 31,428 29 619 28,939 I CA /H480 3 539 33 3.32 269 848 35 19,325 13,417 -^ OABHI4J I 1/2 283 13.8 0.09 197 804 00 23,117 18,386 - CAOHI4K 3/4 330 17.9 0,92 204 S$4 37 25,008 20,892 11,230 ' CAYH54L 84 1 367 20 1.26 211 884 38 28,611 26,180 19,719 CAOH14141 1112 407 726 1.76 212 864 4 Performance Ratings American Coolalr Corporation certifies that the type CAB fan models shown herein ate licensed to bear the AMCA Beal. The ratings shown are based on tests and prom - dunes performed in addor. dance with AMCA Publication 211 and AMCA Publication an and comply with the requirements of the AMCA Certified Ratings Program. "U RECEIVED CITY OF TUKWILA ,UC 1 8 1999 plcal Specifications PERMIT CEIffER ti Belt driven propeller fans shall be shaft using oversized sealed ball bear. American Coolair'Iype CARL and CASH Infs. Belt load shall be applied to hub in Ai manufeclured by American Coolelr the same plane as bearings, eliminating Corporation, Jacksonville, Florida; overhung load an bearings end Inarese. specific models Shall be N shown In the Ind bearing life. Motor pulleys shall be fan schedule, Panels and structural angle variable pitch. Pans shall be licensed to supports shall be of welds steel con• but the AMCA Certified Ratings Seal for structlon with recessed orifice to provide air performance and sound. (Specify for additional fan shutter clearance (or each fan model In schedule the required Improved performance, Die formed steel CFM and static pressure) motor mot*. ess blades shall be firmly attached to cast sure, phue and volts; and accories aluminum hub, which also serves as dri such ae wall shutter, motor side or (rant van sheave, Fan hub shall rotate on fixed guard, wall housing, etc.) USR THRes PIRFORMANCE Than To MAKB SeLeCT10N8 REQUIRING PRESSUR88 FROM 0" OP TO 1/4" P. 1 e►forrnenoe shown it for inHaeoon Typo A: hN k'IK (rte outlet Pefl orrrteltee rettrtpe do rat Include th e se tits d eppuRa s N si vow a�- Tt* seal bur litters of me modal number Identify em Os, drive sent utetlon end style, The next m numbers Indio* fen elm Ow next genet Iden$$s$ imSor horsepower. simple Model 041t 43 le type 'O , e sM env. 91)4. 54' Olt 1 /4 H,P a.4.0,11-11eter to pegs a for footnote. • The modele use irMed plah motor pulley. AU. SPECIFICATIONS BUaJBCT TO CHANGE WITHOUT NOTION • • • Kwik -Calc I \ 1;.! ', ULU Ertl .6:1j PROMM O ..I!'��T E E1Mt 72 ,. 5 75 95 reCINDMONEDIMUARETESTI 5040 .... ., (DEGREES FAHRENHEIT) Q T 67 20 1.7 • RECEIVED Ma CITY OF TUKWILA 5 4 0 AUG 1 8 1999 PFRM1T CCNTEri WW1 Prill Mel 0 0 00 0 7771 7,11M PR 346 0 0 1959 000 000 1 42 0 0 0 5040 0 INFILTRATION BTU /HR WINTER 1.50 air changes per hour SUMMER 1.50 air changes per hour 22,220 k VENTILATION LOSS GAIN MINIMUM MAXIMUM CFM CFM 2,352 3,360 3.6 AIR 6 AIR CHANGESIHR CHANGESIHR 0 cfm 0 0 DUCTSIPIPES FACTOR BTU /HR IN UNHEATED COOLING 5.0 % 0 SPACE R6 HEATING 0.0 % 2,481 N SYSTEM DES COOLING DESIGN BTU/HR �' "r°: ti : t y?'K:T :rs., c': r. x�rz 3 `°"" ' 4; . r` " � A " i " 4 " ` ' .., ",..s� 1 :';.r.,14: , „1,.° ., CALCULATIONS ARE BASED UPON ACCA MANUAL "J” STANDARDS # PEOPLE 40 LATENT 22 936 T H EAT GAIN 12,000 SENSIBLE 34,220 5 .48 HEATING SYSTEM DESIGN BTU OUTPUT 76 919 BTU/HR KWHR R EQUIRED MIMIMUM INPUT 85,466 25.04 FURNACE 90 % EFFICIENCY MAXIMUM INPUT 128,199 37.58 lMI =.Oi7 SYKART INC dba: JOHN 17450 WEST VALLEY HWY TUKWILA, WA 98188 li t gig 1,P SOWPA A Yo 44 4 ugust 18, 1999 Gateway Heating and A/C 3 3802 Auburn Way N #301 MBA -01(o3 R r•• INSTALLER'S GUIDE Model: *UC040C924A *UC060C936A *UC080C942A *UC 100C948A *UC 100C960A *UC120C960A ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES *DC040C924A *DC060C936A *DC080C942A *DC 100C948A *DC 120C960A *,_First letter may be "A" or "T" IMPORTANT —This Document is customer property and is to remain with this unit. work. 4 flow UPFLOW/HORIZONTAL • Stns• the manufacturer has a poesy of continuous product Improvement, N re••rvs the right to change sp•odications and design without notice. 0 American Standard Inc. 1993 • UPFLOW Upflow / Horizontal Downflow / Horizonta! Gas -Fired Condensing Furnaces Please return to service information pack upon completion of • DOWNFLOW/HORIZONTAL ow 18- CD19D5 -1 RECEIVED CITY OF TUKWILA AUG 1 8 PERMIT CEldTEF3 DOWNFLOW MK3 Dwg. No. 21X340377 P01 CONTENTS PAGE INSTALLATION General Installation Instructions 2 Location & Clearances 2 Downflow Installation 2 Horizontal Installation 3 Air for Combustion and Ventilation. 4 Duct Connections 6 Return Air -- Filters 8 Venting -- Information and Vent Tables 8 Venting Through a Masonry Chimney • 13 Condensate Piping 14 Gas Piping 16 START -UP AND ADJUSTMENT Preliminary Inspections 18 Sequence of Operation 18 Combustion and Input Check 18 High Altitude Installation 19 Lighting Instructions 19 Control and Safety Switch Adjustment 19 20 21 . 22,23 OPERATING INFORMATION FIELD WIRING DIAGRAMS OUTLINE DRAWING GENERAL The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Contractors Association (ACCA) or A.R.I. 230 be followed in estimating heating requirements. When estimating heating requirements for installation at Altitudes above 2000 ft., re- member the gas input must be reduced (See High Altitude tallation). ..iaterial in this shipment has been inspected at the factory and released to the transportation agency with- out known damage. Inspect exterior of carton for evi- dence of rough handling in shipment. Unpack carefully after moving equipment to approximate location. If damage to contents is found, report the damage immedi- ately to the delivering agency. Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installa- tion must conform with the National Fuel Gas Code ANSI Z223.1 "latest edition ". The latest code may be obtained from the American Gas Association Laboratories, 8601 E. Pleasant Val- ley Rd., Cleveland, Ohio 44131. These furnaces have been classified as CATEGORY IV furnaces in accordance with ANSI Z21.47 "latest edition" standards. Category IV furnaces operate with positive vent pressure and with a vent gas temperature less than 140 °F above the dewpoint. These conditions require special venting systems, which must be gas tight and water tight. NOTE: To prevent shortening its service life, the furnace should not be used as a "Construction Heater" during the finishing phases of construction. Condensate in the pres- ence of chlorides and fluorides from paint, varnish stains, adhesives, cleaning compounds, and cement create a corrosive condition which may cause rapid deteriora- tion of the heat exchanger. LOCATION AND CLEARANCES location of the furnace is normallyielected by the architect, builder, or the installer. However, before the furnace is moved into place, be sure to consider the following require- ments: Page 2 1. Is the location selected as near the chimney or vent and as centralized for heat distribution as practical? 2. Do all clearances between the furnace and enclosure equal or exceed the minimums shown in the Table 1 on Page 3. 3. Is there sufficient space for servicing the furnace and other equipment? A minimum of 24 inches front clearance to the furnace muetbe provided. Any access door or panel must permit removal of the largest component. 4. Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and any closed panel or door provided? 6. Are the ventilation and combustion air openings large enough and will they remain unobstructed? (See the Air for Combustion and Ventilation section, Page 4) 6. Allow sufficient height in supply plenum above or below the furnace to provide for cooling coil installation if the cooling coil is not installed at the time of this furnace installation. If the furnace is installed in a residential garage, it must be installed so that the burners and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from vehicles. CAUTION: Do not install the furnace in a corrosive or contaminated atmosphere. IMPORTANT: The furnace must be installed level. The only allowable variation would be slightly to the left and/or forward in up/low /down/low installations or slightly toward the front in horizontal installations. This is necessary for proper condensate drainage. DOWNFLOW INSTALLATION WARNING: Do not install the furnace directly on carpet- ing, tile or other combustible material other than wood flooring. For downflow application, sub -base (BAYBASE205) must be used between the furnace and combustible flooring. See Figure 2 for cross section. When the furnace is installed downflow on a TXC cased coil, a sub -base is not required. Dwg. No. 21X340377 P01 c t MINIMUM CLEARANCE FROM COMBUSTIBLE MATERIALS FOR FURNACES RETURN DUCT WIDTH UNIT LOCATION SURFACE UPFLOW - CLOSET DOWNFLOW- CLOSET HORIZONTAL CLOSET HORIZONTAL ALCOVE / ATTIC SIDES 0" 1" 0" BACK 0" 3" 8" TOP 1" 1" 1" FRONT 3" 3" 18" VENT 0" i 0" on CABINET WIDTH RETURN DUCT WIDTH FLOOR OPENING PLENUM OPENING ■ A " " B" "A" " 0 " 17 -1/2' 18.1/4' 185/8" 201/8' 15.5/8' 19 -3/8' 21" 19 -3/4' 20-1/8' 20-1/8' 19 -1/8' 19-3/8' 24.1/2' 23 -1/4' 23 -5/8" 20-1/8' 22 -5/8' 19.3/8" elP r DOWNFLOW Required floor opening: r A FURNACE FRONT FIGURE 1 TABLE 2 OOOOOOOO Dwg. No. 21X340377 P01 FIGURE 2 TABLE 1 IIVJ 1 /NLLL / J LiUIUL HORIZONTAL INSTALLATION The furnace may be installed in an attic or crawl space in the horizontal position by placing the furnace on the left side (as viewed from the front in the vertical position). The horizontal furnace installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace, (See Clearance Table Above). Line contact is only permissible between lines formed by intersections of the top and two sides of the furnace casing and building joists, studs, or framing. The furnace may be placed horizontally in a crawl space on a pad or other non - combustible material which will raise the unit for sufficient protection from moisture. The furnace must be supported at both ends and the middle when installed horizontally. The horizontal furnace may also be suspended from the joists using 3/8" all- thread rods with pieces of angle iron underneath the furnace to form a hanging rack at both ends and the midpoint. The rods need to be of sufficient length to allow for proper clearances from combustible materials. The angle iron needs to be at least 32" in length to allow for access to service panels. Three brackets (with screws) are included to attach and align the downflow furnace to the matching TXC cased coil in the horizon- CASED COIL HORIZONTAL ALIGNMENT BRACKET FIGURE 3 tal position. The downflow furnace requires that the TXC coil be reversed and rotated so that the bottom of the cased coil matches the bottom of the downflow furnace for proper airflow and the TXC coil is left side down for horizontal drain. The brackets mount using the rear screws on the coil case, and use the screws provided, to secure the brackets to the furnace. The remaining bracket is centered horizontally between the coil case front and the furnace bottom channel. Use the four screws provided to secure this bracket. These brackets are for alignment, the coil must be supported separately. Page '2 FURNACE WITH 8 FT. CEILING MAXIMUMUM MINIMUM AREA IN SQUARE STUN/INPUT FEET OF UNCONFINED RATING SPACE 40,000 250 80,000 375 80,000 500 100,000 625 120,000 750 UPFLOW/ HORIZONTAL AIR FOR COMBUSTION AND VENTILATION Adequate flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided in the furnace casing must be kept free of obstructions which restrict the flow of air. Airflow restrictions affect the efficiency and safe operation of the furnace. Keep this in mind should you choose to remodel or change the area which contains your furnace. Furnaces must have a free flow of air for proper performance. Provisions for combustion and ventilation air shall be made in accordance with Section 5.3, Air for Combustion and Ventila- tion, of the National Fuel Gas Code, ANSI 2223.1 "latest edition" applicable provisions of the local building codes. Special tditions created by mechanical exhausting of air and fire- places must be considered to avoid unsatisfactory furnace operation. OUTSIDE AIR IS RECOMMENDED The use of indoor air for most applications is acceptable, unless there is the presence of corrosive chemicals or contami- nation. Certain types of installation will require the use of outside air for combustion. The following types of installations will require use of OUT- DOOR AIR for combustion, due to chemical exposures: 50 CU. FT. OR MORE PER 1000 8TU /HR. INPUT ALL EQUIP. INSTALLED NO DOORS FURNACE WATER NEATER a CLOTHES DRYER ■ UNCONFINED SPACE Page 4 FIGURE 4 FIGURE 5 TABLE 3 MINIMUM AREA IN SQUARE FEET FOR UNCONFINED SPACE INSTALLATIONS LESS THAN 50 CU. FT. PER 1000 BTU /HR. INPUT ALL EQUIP. INSTALLED FURNACE CONFINED SPACE FIGURE 6 * Commercial buildings * Buildings with indoor pools * Furnaces installed in commercial laundry rooms * Furnaces installed in professional hobby or craft rooms * Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * De -icing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants * Cleaning solvents (such as perchloroethylene) * Printing inks, paint removers, varnish, etc. * Hydrochloric acid * Cements and glues * Anti- static fabric softeners for clothes dryers * Masonry acid washing materials Furnace locations may be in a "confined space" or an "uncon- fined space ". Unconfined apace is defined in Table 3 and Figure 5. These spaces may have adequate air by infiltration to provide air for combustion and ventilation. Buildings with tight con- struction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), may need additional air to be provided as described for confined apace. Confined spaces are installations with less than 50 cu. ft. of space per 1000 BTU/hr input from all equipment installed. Air for combustion and ventilation requirements can be supplied from inside the building as in Figure 7 or from the outdoors, as in Figure 8. Pwg. 7 :X340377l?C�1. c t Furnace Maximum BTUHIINPUT Rating Air From Inside Air From Outside Vertical Duct Horizontal Duct 40,000 88888 10 20 60,000 15 30 80,000 20 40 100,000 25 50 120,000 30 60 TABLE 4 AIR FOR COMBUSTION AND VENTILATION MINIMUM FREE AREA IN SQ. INCHES EACH OPENING (FURNACE ONLY) 1. All air from inside the building as in Figure 7: The confined space shall be provided with two permanent openings commu- nicating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination. Refer to Table 4 for minimum open areas requirements. 2. All air from outdoors as in Figure 8: The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. Refer to Table 4, for minimum open areas requirements. CONFINED SPACE AIR FROM INSIDE BUILDING L CONFINED S PACE i FIGURE 7 PERMANENT OPENINGS DUCT CONNECTIONS Air duct systems should be installed in accordance with stan- dards for air conditioning systems, National Fire Protection Association Pamphlet No. 90. They should be sized in accor- dance with ACCA Manual D or whichever is applicable. Check on controls to make certain they are correct for the electrical supply. Central furnaces, when used in connection with cooling units, shall be installed in parallel or on the upstream side of the cooling units to avoid condensation in the heating element. With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in full heat or cool position. Dwg. No. 21X340377 P01 ii■k..) IMLLLI .) L4L)I1JL_ CONFINED SPACE AIR FROM OUTDOORS CONFINED SPACE CONFINED SPACE AIR FROM VENTILATED ATTIC CONFINED SPACE OUTLET OUTDOOR AIR DUCTS INLET CONFINED SPACE AIR FROM VENTILATED ATTIC /CRAWL SPACE ATTIC LOUVERS TO OUTDOORS OUTLET AIR INLET AIR DUCT ATTIC LOUVERS TO OUTDOORS FIGURE 8 On any job, flexible connections of non - flammable material may be used for return air and discharge connections to prevent transmission of vibration. Though these units have been specifi- cally designed for quiet, vibration free operation, air ducts can act as sounding boards and could, if poorly installed, amplify the slightest vibration to the annoyance level. When the furnace is located in a utility room adjacent to the living area, the system should be carefully designed with returns to minimize noise transmission through the return air grille. Although these furnaces are designed with large blowers operating at moderate speeds, any blower moving a high volume of air will produce audible noise which could be objectionable when the unit is located very close to a living area. It is often advisable to route the return air ducts under the floor or through ' the attic. Such design permits the installation of air return remote from the living area (i.e. central hall). When the furnace is installed so that the supply ducts carry air :lrculated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace and terminating outside the space contain- ing the furnace. Where there is no complete return duct system, the return connection must be run full size from the furnace to a location outside the utility room, basement, attic, or crawl space. Do Not install return air through the back ofthe furnace cabinet. Do Not install return air through the aide of the furnace cabinet on horizontal applications. RETURN AIR DUCT SYSTEMS All return air duct systems should provide for installation of return air filters. 1. Set the furnace in place. 2. For upflow side return installations, remove the insulation around the opening in the blower compartment. 3. The side panels of this furnace include locating notches that are used as guides for cutting an opening for return air, refez to Figure 9 and the outline drawing on page 22 for duct connection dimensions for various furnaces. 4. If a 3/4" flange is to be used for attaching the air inlet duct, add to cut where indicated by solid lines in Figure 9. Cut corners • "agonally and bend outward to form flange. a. If flanges are not required, and a filter frame is installed, cut along knockout guidelines. 8. The bottom panel of the upflow furnace must be removed for bottom return air. Remove the filter and retaining wire. Lay the furnace on its back and remove the two 1/4" hex screws securing the bottom front channel to the cabinet. Lower the front edge of the bottom front channel and pull forward to remove the channel. The bottom return air panel will now easily slide out of the cabinet. Reinstall the bottom front channel and filter for upflow bottom return installations. 7. The filter retainer is factory supplied for upflow bottom return. Use the filter retainer on Aide or bottom if filter is to be used within the furnace cabinet on upflow only installations. LOCATING NOTCHES PROVIDED FOR SIOE RETURN CUTOUT SEE OUTUNE DRAWING FIGURE 9 CUT OUT FOR SIDE FILTER FRONT of Furnace 8. The horizontal installation of the up flow furnace requires an external filter section. Do NOT use the bottom return filter within the furnace. Filter kits are available for horizontal applications. FILTER RETAINER B LOWER ~ `A DOOR BLOWER ACCESS 000R FILTER RETAINER UPFLOW/HORIZONTIAL RETURN FILTER UPFLOW ONLY SIDE RETURN FILTER UPFLOW ONLY BOTTOM RETURN FILTER FIGURE 10 Page 6 Dwg. No. 21X340377 P01 t MODELS NUMBERS CABINET WIDTH DIMENSION "A" FILTER OTY & SIZE FILTER BRACKET LOCATION' "UC0400924A •UC060C936A •UC080C942A 17.1/2' 1 - 17' X 25' X 1' •UC10OC948A 21" 1 - 20" X 25' X 1' •UC100C980A "UC12OC960A 24-1/2' 1 - 24' X 25' X 1' "DC040C924A •00060C938A •DC080C942A 17.1/2' 2 • 14" X 20" X 1' 'DC1000948A 21' 2 • 16' X 20' X 1' •DC120C960A 24.1/2' 2 - 16' X 20" X 1' 'First letter may be "A" or "T" CABINET WIDTH RETURN DUCT WIDTH DIMENSION "A" DIMENSION 'B" FILTER BRACKET LOCATION' 17 -1/2" 16 -1/4" 15" 14" 14 -3/8" 21" 19 -3/4" 19 -1/2" 14" 13 -1/8' 24 -1/2' 23 -1 /4" 22" 14' 13 -5/8" • LOCATION DIMENSION IS FROM END OF DUCT TO THE SCREW HOLES FOR THE BRACKET. 9. Connect duct work to furnace. See Outline Drawing for supply and return duct size and location. Flexible duct connec- tors are recommended to connect both supply and return air ducts to the furnace. If only the front of the furnace is accessible, it is recommended that both supply and return air plenums are removable. 10. When replacing a furnace, old duct work should be cleaned out. Thin cloths should be placed over the registers and the furnace fan should be run for 10 minutes. Don't forget to remove the clothe before you start the furnace. f RETURN AIR FILTERS Furnaces are factory supplied with high velocity cleanable type air filters which are located within the furnace blower compart- ment. To replace filter, remove the blower access door, loosen the filter - retaining wire at the front of the unit. Replace the filter in the same manner, making sure the filter retaining wire is secured in both front and back. Replace the blower access door. Use high velocii.y replacement filter only. RETURN AIR FILTER FOR DOWNFLOW/HORIZONTAL After the return air plenum has been connected to the downflow furnace in either downflow or horizontal position the return air filters may be installed in the plenum using the brackets (and screws) supplied with the furnace. See Table 6. Although some units are wide enough to access the filters by reaching up through the blower compartment, it is recommended that a filter access opening be cut in the return air plenum. See Figure 11, Figure 12, and Table 6 for typical installation. A filter access door will need to be made to cover this opening. The door should be one inch larger in both dimensions to provide an overlap of the opening. Use foam backed tape to make a gasket around the access opening. To replace filters, remove the filter access door, lift the filter from the lower bracket and shift the filter to the side to free the top bracket and slide the filter out through the filter access door. Replace the filters in the same manner, making sure that the filter is secured in both top and bottom brackets. Replace the filter access door. Use high velocity replacement Biters only. Dwg. No. 21X340377 P01 TABLE 5 11 V) I t L L L l 1 %..J LA LJ I L d L FIGURE 11 FIGURE 12 TABLE 6 The following warning Complies with State of California law, Proposition 65. A WARNING: This product contains fiberglass wool insulstlonl Fiberglass dust and ceramic fibers are believed by the state of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. See page 20. Page 7 GENERAL VENTING THIS FURNACE MUST BE VENTED TO THE OUTDOORS. 'MESE FURNACES ARE INDUCED DRAFT VENTED AND LUST NOT BE CONNECTED TO ANY VENT SERVING ANOTHER APPLIANCE. PLEASE NOTE THAT THE XE90 FURNACES USE POSITIVE - PRESSURE VENT SYSTEMS. Proper venting is essential to obtain maximum efficiency from a condensing furnace. Proper installation of the vent system is necessary to assure drainage of the condensate and prevent deterioration of the vent system. American Gas Association has certified the design ofcondeasing furnaces for a minimum of 0" clearance from combustible materials with a single wall plastic vent pipe. The recommended system is assembled from 2" and 3" schedule 40,PVC pipe fittings. Where the system is routed to the outdoors through an existing masonry chimney containing flue products from another gas appliance, or where required by local codes, then 3" venting of Type 29 -4C stainless steel must be used in place of PVC material. These furnaces have been classified as CATEGORY IV furnaces in accordance with ANSI Z21.47 "latest edition" standards. Category IV furnaces operate with positive vent pressure and with a vent gas temperature less than 140 °F above the dewpoint. These conditions require special venting systems, which must be gas tight and water tight. NOTE: When an existing furnace is removed from a venting system serving other gas appliances, the venting system is likely to be too large to properly vent the remaining attached appli- es. The following steps shall be followed with each appliance remaining connected to the common venting system placed in 2 1sT" WALL MOUNT FLANGE BAY69X147 These fitting are commercially available. Straight Pipe Sections Couplings, 45° Elbows, 60 °Elbows, 90° Elbows, Vent or Sanitary Tee VENT FITTING MATERIAL • PLASTIC and liquid tight single wall vent fittings, designed for .s tance to corrosive flue condensate, MUST be used through- out. Listed in Table 7 are 2" and 3" size fittings that meet these Page 8 TABLE 7 operation, while the other appliances remaining connected to the common venting system are not in operation. 1. Seal any unused openings in the common venting system. 2. Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restric- tion, leakage, corrosion or other deficiencies which could cause an unsafe condition. 3. Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom ex- hausts, so they will operate at maximum speed. Do not operate a summer exhaust fan, close fireplace dampers. 4. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so appliance will operate continuously. 5. Test for spillage at the draft hood relief opening after 6 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. 6. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return door, windows, exhaust fans, fireplace dampers and any other gas - burning appliance to their previous conditions of use. If improper venting is observed during any of the above tests, the common venting system must be corrected. Refer to Appendix G of the National Fuel Gas Code,AN SI:Z223.1 "latest edition" for venting sizing instructions. PVC VENT FITTING MATERIAL These fittings are available from your Gas Furnace Distributors. WALL MOUNT FLANGE BAY89X148 Material Suitable for Vent Sections: 2" or 3" Type 1 PVC; Schedule 40 NSF,SD26 NSF, SDR21 NSF,DWV ASTM 01785 or D2665 Material Suitable for Vent Fittings: 2" or 3" Type 1 PVC; Schedule 40, SDR26, SDR21,DWV ASTM D2466, ASTM D2665 requirements. PIPE JOINTS: All joints must be fastened and sealed to prevent escape of combustion products into the building. ^c.g. 11). `.?.'i?:.S4.0%1 L }Ok TABLE 8 VENTING TABLE: MODELS *UC040, *UC060, *DC040, *DC060 2" PIPE 3" PIPE ELBOWS MAX LENGTH Hor + Vert ELBOWS MAX LENGTH Hor + Vert 1 1 45 1 100 2 40 2 100 3 35 3 90 4 30 4 90 5 25 5 90 TABLE 9 VENTING TABLE: MODELS *UC080, *DC080 2" PIPE 3" PIPE ELBOWS MAX LENGTH Hor + Vert ELBOWS MAX LENGTH Hor + Vert 1 35 1 70 2 30 2 70 3 25 3 60 4 20 4 50 5 15 5 40 TABLE 10 VENTING TABLE: MODELS *UC100, *DC100 2" PIPE 3" PIPE ELBOWS MAX LENGTH Hor + Vert ELBOWS MAX LENGTH Hor + Vert 1 25 1 70 2 20 2 70 3 15 3 60 4 10 4 Sri 5 5 5 40 TABLE 11 VENTING TABLE: MODELS'UC120, *DC120 2" PIPE 3" PIPE ELBOWS MAX LENGTH Hor + Vert ELBOWS MAX LENGTH Hor + Vert *"NOT ALLOWED*" INSTALL 2" to 3" ADAPTER IN FLUE OUTLET (Included wMumace) 1 60 2 50 . 3 40 4 30 5 20 nwt, ", ,+. r 3 p 'r' 11V0 IHLLCI J UUIUL_ NOTES 1. DO NOT MIX PIPE DIAMETERS. 2. Elbows in tables are 90 °, Two 45° elbows equal one 90° elbow. 3. The 3" vent cap equals one 90° elbow. 4. The termination cap or elbow must be Included in the total number of elbows. EXAMPLE A •UC060 installation requires one 90° elbow, two 45' elbows, a 90° elbow termination, and a horizontal run of 15'. With 2" pipe, a maximum vertical run of 20' can be in- stalled. If 3" pipe is used, a maximum vertical run of 75' is possible. NOTES 1. DO NOT MIX PIPE DIAMETERS. 2. Elbows In tables are 90 °, Two 45° elbows equal one 90° elbow. 3. The 3" vent cap equals one 90 °elbow. 4. The termination cap or elbow must be Included In the total number of elbows. EXAMPLE A'UC080 Installation requires one 90° elbow, two 45' elbows, a 90• elbow termination, and a horizontal run of 15'. With 2" pipe, a maximum vertical run of 10' can be in- stalled. If 3" pipe is used, a maximum vertical run of 45' Is possible. NOTES 1. DO NOT MIX PIPE DIAMETERS. 2. Elbows in tables are 90', Two 45' elbows equal one 90° elbow. 3. The 3" vent cap equals one 90 °elbow. 4. The termination cap or elbow must be Included In the total number of elbows. EXAMPLE A'UC0100 Installation requires one 90' elbow, two 45' elbows, a 90° elbow termination, and • horizontal run of 10'. With 2" pipe, a maximum vertical run of 5' can be installed. If 3" pipe Is used, a maximum vertical run of 50' Is possible. NOTES 1. DO NOT MIX PIPE DIAMETERS. 2. Elbows in tables are 90 °, Two 45° elbows equal one 90' elbow. 3. The 3" vent cap equals one 90 °elbow. 4. The termination cap or elbow must be included in the total number of elbows. EXAMPLE A'UC0120 Installation requires one 90' elbow, two 45' elbows, a 90' elbow termination, and • horizontal run of 20' can have a maximum vertical run of 20' of 3" pipe. 2" pipe cannot be used. Page 9 ; HORIZONTAL AND VERTICAL VENTING SUPPORT EVERY ra' WRH FIRST SUPPORT AS CLOSE TO FURNACE CONNECTION AS POSSIOLI INDUCED DRAFT (LOWER, HOUSING, AND FURNACE MUST NOT SUPPORT THI WEIGHT OP THE FLUE PIPE. PVC ELBOWS i b' UPFLOW Oq DOWNFLOW MODELS Ei] HORIZONTAL AND VERTICAL COUPUNG (PLASTIC VENTING) UPWARD PtTCH -114' PER FOOT CABINET VERTICAL STAINLESS STEEL S. ON ONLY CAP /` ! ' oNLr FIGURE 13 " ORIZONTAL VENTING THROUGH WALL k,AUTION:If the furnace is to be vented through the wall, the preferred application is to avoid installation through the wall exposed to the prevailing winter wind, where possible. A wall sheltered from the prevailing wind is least likely to experience excessive wind pressure and possible nui- sance induced draft blower pressure switch trips. The vent/wind terminal must be located at least 12" minimum above normally expected snow accumulation level. The terminal must be at least 7' above grade, if it is adjacent to public walkways. Avoid areas where staining or condensate drippage may be a problem. The vent/wind terminal must terminate at least 3' above any forced air inlet into the building that is within 10' of the terminal. The terminal must also terminate 4' below, 4' horizon- tal from or 1' above any door, window or other air inlet into building. The vent/wind terminal shall not terminate over public walk- ways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation or regulators, relief valves, or other equipment. The vent/wind terminal shall have a minimum horizontal ranee of 4' from electrical meters), gas meters, regulators, -,: relief equipment. PITCH— Venting through the wall must maintain 1/4" per foot Page 10 CAUTION: When the vent pipe is exposed to temperatures below freezing, i.e., when it passes through unheated spaces, chimneys, etc., the pipe must be insulated with 1/2 inch thick Armallex -type insulation or equal. pitched upward to insure that condensate drains back to fur- nace. HORIZONTAL VENT CAP BAY69X146 4:* ,,, "NI n)y Y t th ,,, ,/ r,s i/ FIGURE 14 ..„,r. No. ..,,t!) ..01;; I: 7 •' c c c ra f r . HORIZONTAL VENTING THROUGH WALL i 40" UP FLOW OR DOWNFLOW MODELS Dwn. Nn 91 XZ.1na77 P(11 SEE VENTING TABLE STRAPS OR OTHER SUITABLE SUPPORTS AT MINIMUM OF 3' -0" INTERVALS \UPWARD PITCH -1/4" PER FOOT FIRST SUPPORT SHOULD BE AS CLOSE TO FURNACE CONNECTION AS POSSIBLE NOTE: ANY FITTINGS PASSING THROUGH AN UNHEATED SPACE MUST BE INSULATED FLUE GAS DEGRADATION -- The moisture content of the flue gas may have a detrimental effect on some building materi- als. This can be avoided by using the roof or chimney venting option. When wall venting is used on any surface that can be affected by this moisture, it is recommended that a corrosion COUPUNO ( PLASTIC VENTING ) S IN. MIN. (TO JOINT) 1" CLEARANCE (AIRSPACE) r PVC WALL MOUNT STUD 1r MIN,— / r MN. ABOVE NORMALLY EXPECTED SNOW ACCUMULATION VENTING THROUGH COMBUSTIBLE WALLS Pitch —1/4 Inch Per Ft. CLEARANCE ( ON ACCEPTABLE FOR PVC VENT PIPE ) (1" ACCEPTABLE FOR TYPE 294C STAINLESS STEEL VENT PIPE ) 10' ELBOW FIGURE 16 COMBUSTIBLE MATERIAL WALL A minimum clearance of 1" to combustible materials must be maintained when using single wall stainless steel venting. See Figure 16 above. Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal. Minimum dimensions are 12"x12 ". Shield must be fastened to both Inside and outside of wall. Use screws or anchor type fasteners suited to the outside or inside wall surfaces. See example in Figure 14 on opposite page. !0' ELBOW OUTSIDE WALL FIGURE 15 See Figure 17 above. 11 V U I t L L L.1 l v 1.1 u 1 1.../ OUTSIDE WALL TEE STUB CUT AT 4.5' ANGLE FIGURE 17 z >73' NONCOMBUSTIBLE MATERIAL WALL 4S' ELBOW 6" MAX. resistant shield (24 inches square) be used behind the vent terminal. This shield can be wood, plastic, sheet metal, etc. Also, silicone caulk all cracks, seams and joints within 3 feet of the vent terminal. COUPUNo ( PLASTIC VENTING ) 1 6 III. MIN. (TO JOINT ) CEMENT MORTAR SEAL INSIDE I OUTSIDE PVC WALL MOUNT FLANGE Tr MIN. -► 1 r MN. ABOVE NORMALLY VIPECTED SNOW ACCUMULAT ON VENTING THROUGH NON - COMBUSTIBLE WALLS Pitch -1/4 Inch Per Ft. 00' ELBOW The hole through the wall must be large enough to maintain pitch of vent and properly seal. Use cement mortar seal on inside and outside of wall. NO 11 11 V‘.? iHLLLH b (iUiUb VENTING THROUGH ROOF • U.M rhh lip. OHO NOM A.* MAO whonel .n3 PVC Ova AMT. '•'Ills l Page 12 NOTE: MINIMUM OF 12' ABOVE EXPECTED SNOW ACCUMULATION. VENTING THROUGH ROOF FIGURE 19 IV MIN. When penetrating roof with a 2" PVC vent pipe, a 2" electrical conduit flashing may be used for a weather tight seal. Lubricate flexible seal on flashing before PVC pipe is pushed through the seal. (Field Supplied) NOTE: Vertical vent termination can be done by: 1. Stainless steel vent cap (BAY69X123) Figure 18 or 2. Two (2) 90° elbows as shown in Figure 18 3. No vent cap as shown in figure 19 (preferred method for extremely cold climates.) In extreme climate conditions, insulate the exposed pipe above roof line with Armaflex type insulation. VERTICAL VENT CAP BAY69X123 TYPE 29-4C STAINLESS STEEL • STANUSS 'TESL MVO CAP °ouFURO (KART o VINTNO( VITRO crux em STORY COLLAR ADJUUTASLS ROOF FUA.NO FIGURE 18 sea a nwaw rLMar r ee, COUPLING AND METAL PANEL SEALANT Rua PLra COMM a d ittler,/ GALVANIZED FIIMATOP SHOULD ES PAINICATEO YAM 14• 01A. NOLa PON LN/PONT NANO! or ■ir PANEL ON y � (1' ACCMT AELU � F KTIPII M ST STEli. V 4T PPM VENTING THROUGH CEILING SUPPORT FIGURE 20 FIGURE 21 Sir ELBOW Dwg. No. 21X340377 P01 c C r VENTING ROUTED THROUGH A MASONRY CHIMNEY PVC PLASTIC VENTING - ONLY THROUGH UNUSED CHIMNEY STAINLESS STEEL VENT CAP SEE CAUTION FLU! PIPE COUPLING TO SUPPORT PIPE PROM ANGLES OR OTHER SUITABLE SUPPORT METHOD PLUS PIPE I IN. MIN. COUPLNG AS REQUIRED NOTE: HORIZONTAL VENTING TO VERTICAL VENTING SUPPORT THE SINGLE WALL FLUE PIPE AND CENTER IT IN THE CHIMNEY OPENING WITH ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER. CAUTION - Do not run vent through chimney for wood burning or oil furnaces or Incinerators or any other gas appliance. IMPORTANT - The single wall flue pipe joints must be sealed. The 90° elbow connection to vertical pipe must be sealed to prevent condensate leakage to base of masonry chimney. Dwg. No. 21X340377 P01 FIGURE 23 FIGURE 22 11VS I�ILL�I -r'S (.iUIUb TYPE 29-4C STAINLESS STEEL VENTING - USED THROUGH CHIMNEY THAT VENTS ANOTHER GAS APPLIANCE STAINLESS STEEL VENT CAP SEE CAUTION I IN. MIN. NOTE: HORIZONTAL VENTING TO VERTICAL VENTING SUPPORT THE SINGLE WALL STAINLESS STEEL GAS VENTING AND CENTER IT IN THE CHIMNEY OPENING WITH ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER. CAUTION - Do not run vent through chimney for wood burning or oil furnaces or incinerators. If remaining free area between single wall flue pipe and ma- sonry chimney is to be used for another gas appliance venting area must be sufficient to vent that appliance and that appliance must be connected to chimney with separate entry openings. IMPORTANT - The single wall flue pipe joints must be sealed. The 90° elbow connection to vertical pipe must be sealed to prevent condensate leakage to base of masonry chimney. VENT FITTING MATERIAL - STAINLESS STEEL Gas and liquid tight single wall metal vent fitting, designed for resistance to corrosive flue condensate such as Type 29-4C MUST be used throughout. These fittings and fitting accessories are to be supplied locally. DIRECTION OF STAINLESS STEEL FITTING All stainless steel fitting must be installed with male end towards the furnace. All horizontal stainless steel sections must be positioned with the seam on top. All long horizontal sections must be supported to prevent sagging. All pipe joints must be fastened and sealed to prevent escape of combustion products into the building. Page 13 II V.� I HLLCI '� U VIOL 'BONDING or PVC Commercially available solvent cement for PVC must be used to ^ PVC pipe fittings. Follow instructions on container care- Sr. Pipe and Fittings - ASTM D1785,D2466,& D2665 PVC Primer and Solvent Cement - ASTM D2564 Procedure for Cementing Joints Ref ASTM D2855 1. Cut pipe square, remove ragged edges and burrs. Chamfer end of pipe, then clean fitting socket and pipe joint area of all dirt, grease, moisture or chips. 2. After checking pipe and socket for proper fit, wipe socket and pipe with cleaner- primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe. DO NOT ALLOW PRIMER TO DRY BEFORE APPLYING CEMENT. Knock outs are provided on the loft and right hand side of both furnace cabinets for drain connections. The standard arrange- ment is for the drain connection on the left side. The upflow (vertic-al cpplication) has provisions for right side drain connections by turning the trap and extending the tubing to the lower right front corner of the furnace. The connecting tubing for left or right side condensate drain shown in Figure 25 is shipped in the blower compartment. downflow (vertical) may be right side drain by removing the • .-tin lines and rotating the trap from left to right, reconnect the lines, and run 1/2" CPVC line from the trap to the right aide knock out just over and above the burner section ( use RTV hi temp silicone sealant to connect CPVC to the trap for ease of removing and cleaning the trap ). See Figure 24. All horizontal applications are left side only and require repo- sitioning the condensate canister trap to the exterior of the cabinet. See Figure 28. For horizontal installation, remove the condensate trap and lines from the blower section pull lines back thru blower deck on upflow) and position the trap outside the cabinet thru the slotted opening ( next to the secondary cell ), cut and reattach the line from the secondary cell ( use the spring to prevent kinking ), reposition inducer drain from 6 o'clock to 9 o'clock and cut and reattach to trap. Plug openings in blower deck, inducer and blower section. See Figure 26. Connections must be made to an OPEN/VENTED DRAIN. Refer to illustrations of typical connections. NOTE: Use 1 /2 "size PVC pipe and fittings throughout for drain connections (fittings, pipe and PVC solvent cement not provided). NOTE: A corrosion resistant condensate pump must be used if a pump is required for a specific drain system. Po 51 14, 3. Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into fitting with a slight twisting movement until it bottoms out. 4. Hold the pipe in the fitting for 30 seconds to prevent tapered socket from pushing the pipe out of the fitting. 5. Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to fit, temperature and humidity. NOTE: Follow venting instructions carefully when using PVC cement IMPORTANT: All joints must be water tight. Flue condensate is somewhat acidic, and leaks can cause equipment damage. CONDENSATE DRAIN INSTRUCTIONS FOR UPFLOW AND DOWNFLOW AND HORIZONTAL FURNACES FICA IAF 7dl ll '2:1 v / 'Co No; (:14i }�i4,']'t 00 7. c C c TO DRAIN LEFT SIDE r . I I THE UPFLOW (VERTICAL) MAY BE INSTALLED LEFT OR RIGHT SIDE CONDENSATE DRAIN Is TO DRAIN RIGHT SIDE FIGURE 25 Dwg. No. 21X340377 P01 ALL HORIZONTAL APPLICATIONS ARE LEFT SIDE DRAIN ONLY FIGURE 26 • TO OPEN/ VENTED DRAIN IMPORTANT: The condensate drain must be Installed with provisions to prevent winter freeze -up of the drain line from the furnace to the drain. Frozen condensate will result in blocked drains, and will result in furnace shutdown. The condensate drain lines should not be installed where the potential for freezing can occur. If the drain line can not be in a conditioned space then heat tape must be installed (per manufacturer's instructions) for the entire length of the drain line in the unconditioned space. The heat tape should be rated at 5 or 6 watts per foot at 120 volts. Self - regulating (preferred) or ther- mostatically controlled heat tape is required. Two sources of UL listed heat tapes are W. W. Granger,Inc. (Wintergard Plus(tm) Series) and McMaster Carr Supply Co. (3554 Series). The condensate drain may be cleaned or inspected by removal of the drain tube at the header as shown in the illustrations. Page 15 II VS I ALLJI WAVE GAS PIPING The downflow furnace is shipped standard for right side ibstal- .tion of gas piping, A knock - out is also provided on the left side for an alternate gas piping arrangement. See Figure 27. The upflow furnace is shipped standard for left side installation of gas piping, A knock -out is provided on the right side for an alternate gas piping arrangement. See Figure 29. The installation of piping shall be in accordance with piping codes and the regulations of the local gas company. Pipe joint compound must be resistant to the chemical reaction with liquefied petroleum gases. Refer to piping Table 13, for delivery sizes. Connect gas supply to the unit, using a ground joint union and a manual shut -off valve as shown in Figures 27,28,29. National codes require a condensation drip leg to be installed ahead of the controls as shown in Figures 27,28,29. The furnace and its individual shut -off valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. The furnace must be isolated from the gas supply piping by closing its individual manual shut- offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. NOTE: Maximum pressure to the gas valve for natural gas is 10.5" W.C. Minimum pressure is 5.0" W.C. Maximum pressure to the gas valve for propane is 13.0" W.C. Minimum pressure is 11.0" W.C. 4 1l gas fittings must be checked for leaks using a soapy solution fore lighting the furnace. DONOTCHECKWITHANOPEN r'LAME1 The following warning compiles with State of California law, Proposition 85. AWARNING: Hazardous Gasses! Exposure to fuel substances or by- products of incomplete fuel combustion Is believed by the state of California to cause cancer, birth defects, or other reproductive harm. AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF TOP VIEW OF LEFT SIDE PIPING 0 DOWNFLOW FURNACE CD IN MN MAIN MANUAL SHUTOFF VALVE AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF GROUND UNION JOINT DRIP LEG FIGURE 27 Lag : 145 ' • ?fat, C AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF V ALVE GROUND UNION JOINT DIRT( Nn Q1Y9A11Q77 DO1 DRIP LEG MAIN MANUAL SHUTOFF VALVE / AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF ir1L_L.L_i l u _. GROUND UNION JOINT THE HORIZONTAL FURNACE GAS PIPING MAY BE LEFT OR RIGHT SIDE ( UPFLOW/HORIZONTAL EXAMPLE ABOVE ) FIGURE 28 AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF b b b b rl ■-I MAIN MANUAL ' SHUTOFF VALVE GROUND UNION JOINT No DRIP LEG N r ■M I t UPFLOW MAY BE LEFT OR RIGHT HAND GAS PIPING AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF • „_ I 11 FIGURE 29 F'!i a 11 DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER Cc)2ACC 23 ?v4 ORF0384 45 ORF0694 ORF0499 46 ORF0909 ORF0387 47 ORF0910 ORF0386 49 ORF0503 ORF0488 50 ORF0493 ORF0500 51 ORF0494 ORF0385 52 ORF0495 ORF0497 53 0 R F0504 ORF0517 54 ORF0492 ORF0408 55 ORF0693 ORF0502 56 ORF0907 ORF0501 57 ORF0908 TABLE OF CUBIC FEET PER HOUR OF GAS FOR VARIOUS PIPE SIZES AND LENGTHS PIPE SIZE LENGTH OF PIPE 10 20 30 40 50 60 70 1t2 132 92 73 63 56 50 48 3/4 278 190 152 130 115 105 96 1 520 350 285 245 215 195 180 1.1/4 1050 730 590 520 440 400 370 THIS TABLE IS BASED ON PRESSURE DROP OF 0.3 INCH W.C. AND 0.6 SP.GR. OAS INPUT RATING BTUH NUMBER OF BURNERS MAIN BURNER ORIFICE DRILL SIZE NAT. GAS LP GAS 40,000 60,000 80,000 100,000 120,000 2 3 4 5 6 44 44 44 44 44 55 55 55 55 55 i vv li L. L. L.1 1 t..J IUL. START UP AND ADJUSTMENT PRELIMINARY INSPECTIONS With gas and electrical power "OFF" 1. Duct connections are properly sealed 2. Filters are in place 3. Venting is properly assembled 4. Blower door is in place Turn knob on main gas valve within the unit to the "OFF" position. Turn the external gas valve to "ON ". Purge the air from the gas lines. After purging, Check all gas connections for leaks with a soapy solution -- DO NOT CHECK WITH AN OPEN FLAME. Allow 6 minutes for any gas that might have escaped to dissipate. LP Gas being heavier than air may require forced ventilation. Turn the knob on the gas valve in the unit to the "ON" position. SEQUENCE OF OPERATION Thermostat call for heat R and W thermostat contacts close signaling the control module to run its self -check routine. After the control module has verified that the pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be ener- gized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approximately 17 seconds, then the gas valve is energized to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 6 second ignition trial period. fter the flame sensor confirms that ignition has been achieved, ,.he delay to fan ON period begins timing and after approxi- mately 46 seconds the I.D. blower motor will be energized and will continue to run during the heating cycle. When the thermostat is satisfied, R and W thermostat contacts open, the gas valve will close, the flames will extinguish, and the induced draft blower will be de- energized. The I.D. blower motor will continue to run for the fan off period (Field selectable at 90, 120,160 or 210 seconds), then will be de- energized by the control module. COMBUSTION AND INPUT CHECK 1. Make sure all gas appliances are off except the furnace. 2. Clock the gas meter with the furnace operating (determine the dial rating of the meter) for one revolution. 3. Match the "Sec" column in the gas flow (in cfh) Table 16 with the time clocked. 4. Read the "Flow" column opposite the number of seconds clocked. 5. Use the following factors if necessary: For 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading +2 For 1/2 Cu Ft. Dial Gas Flow CFH = Chart Flow Reading +4 For 5 Cu. Ft. Dial Gas Flow CFH = l0X Chart Flow Reading +4 6. Multiply the final figure by the heating value of the gas obtained from the utility company and compare to the name- plate rating. This must not exceed the nameplate rating, • Changes can be made by adjusting the manifold pressure or .ranging orifices (orifice change mal not always be required). a. Attach a manifold pressure gauge. b. Remove the slot screw on top of the gas valve for manifold Page 18 TABLE 13 NATURAL GAS ONLY TABLE 14 ORIFICE SIZES TABLE 15 PART NUMBERS FOR REPLACEMENT ORIFICES pressure adjustment. c. Turn the adjustment screw in to increase the gas flow rate, and out to decrease the gas flow rate. d. The final manifold pressure setting shall be no less than 3.0" W.C. and no more than 3.6" W.C. with an input of no more than nameplate rating and no less than 93% of the nameplate rating, unless the unit is derated for high altitude. For LP gases, the final manifold pressure shall be no less than 10,0" W.C. and no more than 10.6" W.C. with an input of no more than the nameplate rating and no less than 93% of the name- plate rating, unless the unit is derated for altitude. Table 14 lists the main burner orifices shipped with the furnace, If a change of orifices is required to correct the furnace input rating refer to Table 16. HIGH ALTITUDE INSTALLATIONS It may be necessary to change burner orifices due to the altitude of the installation. Ratings of these furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft. If the installation is 2,000 ft. or above, refer to National 0.7 cr. N. POi c Ckfflae H Twist DOH Sin osu. n Installed At s.a t..v.1 ALTITUDE ABOVE SEA LEVEL 2000 3000 4000 - 5000 8000 - 7000 8000 31 32 32 32 33 34 35 36 32 33 34 35 35 36 38 37 33 35 7/'64 36 36 37 38 38 34 35 36 36 37 37 38 39 35 36 36 37 37 38 39 40 38 37 38 38 39 40 41 3/32 37 38 39 39 40 41 3/32 42 38 39 40 41 41 3/32 42 43 39 40 _ 41 3/32 42 42 43 43 40 3/32 3/32 42 42 . 43 43 44 41 42 42 42 43 43 44 44 42 42 43 43 43 44 44 45 43 44 44 44 45 45 48 47 44 45 45 45 5/84 47 47 48 45 48 5/84 47 47 48 48 49 50 51 51 51 51 52 52 53 51 51 52 52 1/18 52 53 53 52 1/16 53 53 53 53 53 54 53 54 54 54 54 54 54 55 54 54 55 55 55 55 3/64 56 55 - 55 3/64 3/64 3/64 3/84 3164 58 GAS FLOW IN CUBIC FEET PER HOUR 2 CUBIC FOOT DIAL Sec. Flow Sec. Flow Sec. Flow Sec. Flow 8 900 29 248 50 144 82 88 9 800 30 240 51 141 84 86 10 720 31 232 52 138 86 84 11 855 32 225 53 136 88 82 12 600 33 218 54 133 90 80 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 15 480 38 200 57 126 96 75 18 450 37 195 58 124 98 73 17 424 38 189 59 122 100 72 18 400 39 185 60 120 104 69 19 379 40 180 62 116 108 67 20 360 41 176 64 112 112 64 21 343 42 172 66 109 116 62 22 327 43 167 68 106 120 60 23 313 44 164 70 103 124 58 24 300 45 160 72 100 128 56 25 288 46 157 74 97 132 54 28 277 47 153 76 95 136 53 27 267 48 150 78 92 140 51 28 257 49 147 80 90 144 50 TABLE 16 Fuel Gas Code 8.1.2, andAppendixF, Table F4, for proper orifice sizing at high altitudes. Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT * ** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA. LIGHTING INSTRUCTIONS WARNING: QQ NOT attempt to manually light the burner. Lighting instructions appear on each unit. Each installation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below. Turn on the main electrical supply and set the thermostat above the indicated temperature. The ignitor will automatically heat, then the gas valve is energized to permit the flow of gas to the burners. After ignition and flame is established, the flame control module monitors the flame and supplies power to the gas valve until the thermostat is satisfied. To shut off. For complete shut -down: Turn the gas cock knob on the main gas valve to the "OFF" position. Disconnect the electrical supply to the unit. CAUTION: If this is done during the cold weather months, provisions must be taken to prevent freeze -up of all water pipes and water receptacles. Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. This is very important during freezing weather. If for any reason your furnace should fail to operate damage could result, such as frozen water pipes. 'CONTROL AND SAFETY SWITCH ADJUSTMENTS LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas valve should the furnace become overheated. Since proper operation Dwg. No. 21X340377 POI INSTALLER'S GUIDE TABLE 17 Table for Burner Drill Sizes for Furnaces Installed at High Altitudes ( Includes 4% Input reduction for each 1,000 feet ) of this switch is important to the safety of the unit, it must be checked out on initial start up by the installer. To check for proper operation of the limit switches, set the thermostat to a temperature higher than the indicated tem- perature to bring on the gas valve. Restrict the airflow by blocking the return air (disconnecting the indoor blower may trip the inducer limit). When the furnace reaches the maximum outlet temperature as shown on the rating plate, the burners must shut off. If they do not shut off after a reasonable time and over - heating is evident, a faulty limit switch is probable and the limit switch must be replaced. After checking the operation of the limit control, be sure to remove the paper or cardboard from the return air inlet. Refer to Service Facts for additional instructions. NOTE TO INSTALLER Review the following warnings with the owner. Review contents of USER'S INFORMATION MANUAL with the owner. AIRFLOW ADJUSTMENT Check inlet and outlet air temperatures to make sure they are within the ranges specified on the furnace rating nameplate. If the airflow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor. WARNING: Disconnect power to the unit before remov- ing the blower door. This unit Is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. Page 19 INDOOR BLOWER TIMING Heating: The control module controls the indoor blower. The blower start is fixed at 46 seconds after ignition. The FAN -OFF eriod is field selectable by dip switches at 90,120,160, or 210 seconds. The factory setting is 150 seconds, (See wiring dia- gram). Cooling: The fan delay off period is factory set at 0 seconds. The option for 80 second delay off is field selectable, (See wiring diagram). ROOM AIR THERMOSTAT HEAT ANTICIPATOR ADJUSTMENT Set the thermostat heat anticipator according to the current flow measured, or the settings found in the notes on the furnace wiring diagram, (found in the SERVICE FACTS or inside the furnace casing). INSTRUCTIONS TO THE OWNERS In the event that electrical, fuel, or mechanical failures occur, the owner should immediately turn the gas supply off at the manual gas valve, located in the burner com- partment. Also turn off electrical power to the furnace and contact the service agency designated by your dealer. OPERATING INFORMATION FLAME ROLL -OUT DEVICE All models are equipped with a fusible link located near the burners. In case of flame roll -out, the link will open (melt) and cause the circuit to open which shuts off all flow of gas. ABNORMAL CONDITIONS 1 . EXCESSIVE COMBUSTION PRESSURE (WIND IN EX- ESS OF 40 M.P.H.) VENT OR FLUE BLOCKAGE If pressure against induced draft blower outlet becomes exces- sive, the pressure switch will open and shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME If loss of flame occurs during a heating cycle, or flame is not present at the sensor, the flame control module will close the gas valve. The flame control module will then recycle the ignition sequence, then if ignition is not achieved, it will shut off the gas valve and lock out the system. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is restored, if the thermostat still calls for heat. 4. GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle, the system integrated control module will re -cycle the ignition sequence, than if ignition is not achieved, the integrated control module will shut off the gas valve and lock out the system. 5. INDUCED DRAFT BLOWER FAILURE If pressure is not sensed by the pressure switch, the contacts will remain open and not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch contacts will open and the gas valve will close to shut the unit down. CONDENSATE DRAIN BLOCKAGE .i the condensate drain is blocked, either by debris, improper draining, or by freezing condensate, the pressure switch will sense the accumulation of condensate in the furnace drain pan. Page 20 I 1... L.- u. r 1 v L4 1 1.-J The pressure switch contacts will open and remain open, not allowing unit operation. The unit will not operate until the condensate drain has been cleared, and the condensate flows freely. 7. RESET AFTER LOCKOUT When the integrated control module has shut the system down and gone into lockout, the system must be manually reset before the unit will restart. To reset, turn the system power off, then on, then off and then on again within 30 seconds. This may be done at the unit's power source or at the thermostat. The system will not reset unless the procedure off-on-off-on is completed within 30 seconds. ELECTRICAL CONNECTIONS Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that it be provided with a separate "circuit protection device" electric circuit. The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSUNFPA "latest edition ", if an external electrical source is utilized. The integrated control is polarity sensitive. The hot leg of the 120V power supply must be connected to the black power lead as indicated on the wiring diagram. Provision for hooking up an electronic air cleaner and or humidifier is provided on the integrated control. Refer to the SERVICE FACTS literature and unit wiring dia- gram attached to furnace. The following warning compiles with State of California law, Proposition 85, A WA R N I N G: This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the state of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES " Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Aviod contact with the skin or eyes. Wear long - sleeved,foose- fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved repirator in these situations. FIRST AID MEASURES Eye Contact - Flush eyes with water to remove dust. It symptoms persist, seek medical attention. Skin Contact - Wash affected areas gently with soap and warm water after handling. Dwg. No. 21X340377 P01 c IS •ION. Mt. Mal. Wm? MI ,Wee. DNS HUM SEE NOTE 5 NOTES ;E WH Tri SKt3 FIELD WIRING DIAGRAM FOR HEATING ONLY SCR SCREW FURNACE " JUNCTION BOX INTEGRATED FURNACE CONTROL THERMOSTAT TERMINAL FURNACE NOTES: I. BE SURE POWER AGREES WITH EOUIPMENT NAMEPLATEISI 2. LOW VOLTAOEI24 V. WtRINO■ TO BE NO. IN A.W.O, MIN. 3. OROUNOINO OF EOUIPMENT MUST COMPLY WITH LOCAL CODES. 4, SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM, S. THESE LEADS PROVIDE 115 V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX. LOAD 1.0 AMPS EACH. S. WHEN A SINIX.E STAGE HEAT IRO THERMOSTAT WITHOUT FAN SWITCH IS USED, NO WIRING ON b' TERMINAL IS USED. 7. IGNITION CONTROL IS POLARITY SENSITIVE. HOT LEO OF 120 VOLT POWER ON P THE WIRI CH IGNITION LOCK I WILL OCCUR AO AS INDICATED SINGLE STAGE HEATING THERMOSTAT 24 V. WITH FAN SWITCH "~- -'.. LINE VJ'I ^ i aO TERM INALS MEI I I SEE NOTE 6 INTER • COMPONENT WIRING 24 V. LINE V. K I IN0 Y From Dwg. 218340387 Rev. 1 IN I MIS MNIS YM• M. ttti IS HUM SEE NOTE 5 EAC SEE NOTE 5 POWER SUPPLY r LOW VOLTAGE AIR U TCONDITION TIM�GN W ITH8ST R TRANfF011MER .1. 4 4I fi „� f.tr .te tv in f,( Ie FIELD WIRING DIAGRAM FOR HEATING/COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) L GROUND SCREW FURNACE " JUNCTION BOX INTEGRATED FURNACE CONTROL THERMOSTAT TERMINAL NOTES: INSTALLER'S GUIDE 1, BE SURE POWER AGREES WITH EQUIPMENT NAMEPLATEISI 2. LOW VOLTAOE124 V. WIRING' TO BE NO. IS A.W.O. MIN. 3. GROUNDING or EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING OIAORAY. S. THESE LEADS PROVIDE 'IS V. POWER FOR CONNECTION OF ELECTRONIC AIR CLEANER AND HUMIDIFIER MAX, LOAD 1.0 AMPS EACH. C. THE 'Y' TERMINAL FROM THE THERMOSTAT MUST BE WIRED TO THE 'Y' TERMINAL OF THE FURNACE CONTROL. FOR PROPER SLOWER OPERATION DURING COOLING. 7. IGNITION CONTROL IS POLARITY SENSITIVE. HOT LEG OF 120 VOLT POWER ON THE WIRING DIAGRAM IGNITION BLACK OCOUT WIL POWER CCUII AO AS INDICATED FURNACE INTER•COMPONENT WINING 14 V AC pp LINE V. A ININiI Y 24 v. Jr” it1% --' -- -ALINE v, SINGLE STAGE HEATING/COOLING THERMOSTAT WITH FAN SWITCH TERM INALS IGI ' 1 QQ(AO Q � I = i I� -- SEE NOTE 6 i [ ; I J __J T _-_-t ._ 1' fir, @ MODEL (SEE NOTE 1) A B C D 1UC040C924A0 •UC060C936AO •UC080C942A0 17 -1/2" 2 -1/4" 16 -1/4" 16" •UC100C948AO 21" 2 -1/2" 19 -3/4" 19 -1/2" •UC1000960A0 •UC120C960A0 24 -1/2" 2-15/16" 23 -1/4" 23" MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS UPFLOW SIDES 0" REAR 0" FRONT 3" TOP I" . IIV' IALLEI=N'S GUIDE 1.30 1 0 5/e" 19 -5/8" 7/8 DIA.HOLE ELECTRICAL SUPPLY r rSIDE RETURN L. 23-3/4" 28.1/2" 1.7/8" X 7/8" SLOT KNOCKOUT CONDENSATE DRAIN IHOR ZONTALI BOTTOM RETURN AIR 3/4" - - -- I� 3/4" 24" 3 -I/4" HORIZONTAL (FLUE DISCHARGE LEFT SIDE ONLYI ALCOVE SIDES PEAR RIGHT 66 0 I" TT IQ� CLOSET SIDES RIGHT LEFT FR O NT o- f 2" DIAMETER FLUE CONNECT SEE NOTE 2 1/2" 2 1/16" 22- /2" 132" 20 -1/4" 28 -1/4" 1 I -9/16" I-1/9" DIA. K.O. I- 7/8 " CONDENSATE DRAIN *UC -C OUTLINE DRAWING (ALL DIMENSIONS ARE IN INCHES) HORIZONTAL APPL ICATION 5.1 / 2. (THIS SI ONLY( Er 2 la " 11/2 DIA. K.O. 4 _ 1 /2 " I/2" OAS SUPPLY 1 (/2 DIA. HOLE j (ALTERNATE) Z GAS SUPPLY I—. f 7/8 DIA. K.O. ELECTRICAL SUPPLY (ALTERNATE) 40" 32" I 19 -1/2" I- 1/2 "-- I -7/8" 2-I/8" 1-1/8" DIA. K.O. CONDENSATE DRAIN IAL TER NATEI 2 -1/8" 23 -3/4" 14 -7/8" L 1 -9/16" 1-1-5/16" NOTES: I. PREFIX LETTER MAYBE "A" OR "T" DEPENDING ON BRAND. 2.'UC120C9EOA0 REQUIRES 3' DIAMETER VENT PPE. FROM DWG. 21C3403118 REV.3 IMPORTANT NOTE: Additional service information, replacement parte listing, unit wiring diagrams and troubleshoot- ing charts are included in the Service Facts literature provided with these instructions. The Service Facts pamphlet is customer property and is to remain with the unit when installed. rinrn (1.NO, :11. It:141/th 4 NVir :R t c MODEL (SEE NOTE I( A B C D 'DC040C924A0 6 00060C936A0 •DC080C942A0 17 -1/2" 2 -1/4" 16 -1/4" 16" •DC100C948A0 21" 2 -1/2" 19 -3/4" 19 -1/2" •DC120C960A0 24 -1/2" 2- 15/16 23 -1/4" 23" MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS DOWN FLOW SIDES 0" REAR 0" FRONT 3" TOP I" 5/8" HORIZONTAL CONDENSATE DRAIN 1.7/8" X 7/8" SLOT KNOCKOUT 1/2" 6.1/2" 2.1/8" 1 I D .1L 3/4" 3/4" - . -- 19" 5 -5/16" 3 -3/8" 28-1/2" OUTLET E HORIZONTAL (FLUE DISCHARGE RIOHT SIDE ONLYI ALCOVE SIDES MAR L Q T f EF T I" FRT 18 TOP 1 CLOSET SIDES LEFT I" FRON i`7-, !J 4-9/16" 1/2" 8 1/4" 2" DIAMETER FLUE CONNECT SEE NOTE 2 7/8 OIA.HOLE ELECTRICAL SUPPLY I I/2 "DIA. HOLE ALTERNATEI 17.1/4' 20-1/4" 10" 13 -3/4" CONDENSATE DRAIN I-1/8" DIA. K.O. *DC -C OUTLINE DRAWING (ALL;DIMENSIONS ARE IN INCHES) HOR IZONTAL APPL IC AT ION (THIS SIDE ONLYI 1/2" INS !ALLER'S GUIDE 7/8" DIA. K.O. ELECTRICAL CONNECTION IAL TER NATEI 1 -1/2" DIA. GAS CONNECTION 20 -1/4" 10" 1 HORIZONTAL APPL ICAT ION THIS SIDE ONLY 2 -1/8" 2 1/16" 3 3/8" CONDENSATE GRAIN I -I/8 " DIA. K.O. NOTES. 1. PRERK UTTER MAY !E "A" OR "T" DEPEOM10 ON !RAND. 2.13C120C9EOA0 REOU9IES r DIAMETER VENT PIE. FROM DWG. 21C340462 REV. 2 IMPORTANT NOTE: Additional service information, replacement parts listing, unit wiring diagrams and troubleshoot- ing charts are included in the, Service Facts literature provided with these instructions. The Service Facts pamphlet is customer property and is to remain with the unit when installed. August 20, 1999 . Mark Morgan 3802 Auburn Way N, #301 Auburn, WA 98002 Dear Mr. Morgan: Sincerely, Brenda Holt Permit Coordinator encl File: Permit File No. M99 -0163 c City of Tukwila John W. Rants, Mayor Department of Community Development Steve Lancaster, Director RE: Letter of Incomplete Application #1 Development Permit Application Number M99 -0163 Sykart Inc 17450 West Valley Hy This letter is to inform you that your permit application received at the City of Tukwila Permit Center on August 18, 1999 is determined to be incomplete. Before your permit application can begin the plan review process the following items need to be addressed. Buildinu Division: Ken Nelsen, Plans Examiner, at (206)431 -3677 if you have any questions regarding the following: 1. Scope of work is unclear. 2. Is equipment in warehouse or on the roof? 3. Provide outside air requirements. The City requires that four (4) complete sets of revised plans be resubmitted with the appropriate revision block. If your revision does not require revised plans but requires additional reports or other documentation, please submit four (4) copies of each document. In order to better expedite your resubmittal a `Revision Sheet' must accompany every resubmittal. I have enclosed one for your convenience. Revisions must be made in person and will not be accepted through the mail or by a messenger service. If you Have any questions, please contact me at the Permit Center at (206)431 -3672. 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • (206) 431-3670 • Fax: (206) 4313665 ACTIVITY NUMBER PROJECT NAME SYKART, INC. Original Plan Submittal Response to Correction Letter # M99 -0163 DATE 8 -23 -99 X Response to Incomplete Letter #1 Revision # After Permit Is Issued DEPARTMENTS: B ildtng C)ivisi g ��I Public Works DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete Lg1 Comments: \PRROU1 E.DOC 5/99 PLANEVIEW ROU ftyP APPROVALS OR CORRECTIONS: (ten days) �!l Fire Preven ion Ilia_ 8 - 411 Structural Incomplete CORRECTION DETERMINATION: Approved n Approved with Conditions n REVIEWER'S INITIALS: Planning Division Permit Coordinator DUE DATE 8 -24 -99 TUES /THURS ROUTING: Please Route Structural Review Required n No further Review Required DUE DATE Not Approved (attach comments) n ■ Not Applicable n DATE: DUE DATE 9 -21 -99 Approved 1 1 Approved with Conditions Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: REVIEWER'S INITIALS: DATE: ACTIVITY NUMBER: M99 -0163 DATE: 8 -18 -99 PROJECT NAME: SYKART (SOUTHCENTER RACE TRACK) XX Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # — Revision # _ After Permit Is Issued DEPARTMENTS: B ing Division Pia 5-11-4 Public Works DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete n Incomplete Comments: (ifiV Approved n Approved with Conditions U'RROUTE.DOC 5/99 rm PLAN REVIEW /ROUTING SLIP Fire Prevention Structural bur pfr. WY 4/ MN:dad (20 Planning Division Permit Coordinator Si DUE DATE: 8 -19-99 Not Applicable TOES /THURS ROUTING: Please Route n Structural Review Required n No further Review Required u REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: (ten days) DUE DATE 9 -16-99 REVIEWER'S INITIALS: Not Approved (attach comments) REVIEWER'S INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE Approved n Approved with Conditions Not Approved (attach comments) DATE: Date: Project Name: Project Address: Contact Person: M AA. City of Tukwila Department of Community Development Steve Lancaster, Director Revision submittals must be submitted in person at the Permit Center' Revisions will not be accepted through the mail, fax, etc. -2_5- X Response to Incomplete Letter # I Response to Correction Letter # Revision # after Permit is Issued Plan Check/Permit Number: M41-.0163 Igoakt 'iW 11 o Wes} f *4� p j iI4i Phone Number: Sum ci r Summary of Revision: ABC our< cg p7 r ite/I,/ e5A �icL - D1�i��1 �ioM 1.04- r ite/I, . V -iv C7L2ni A;lz. Sheet Number(s): "Cloud" or highlight all areas of revision including date of revision (i Entered in Sierra on -2-qq RECEIVED CITY OF TUKWILA AUG 2 31999 John W. Rants, Mayor PERMIT CENTER Received at the City of Tukwila Permit Center by: � -� 06/29/99 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • (206) 431.3670 • Fax (206) 431-3665 \.. City of Tukwila Fire Department Fire Department Review Control #M99 -0163 (511) Re : H.V.A.C. at Sykart - 17450 West Valley Highway Dear Sir: John W. Rants, Mayor Thomas P. Keefe, Fire Chief The attached set of building plans have been reviewed by The Fire Prevention Bureau and are acceptable with the following concerns: 1. H.V.A.C. units rated at greater than 2,000 cfm require auto - shutdown devices. These devices shall be separately zoned in the alarm panel and local U.L. central station supervision is required'. (City Ordinance #1742) H.V.A.C. systems supplying air in excess of 2,000 cubic feet per minute to enclosed spaces within buildings shall be equipped with an automatic shutoff. Automatic 'shutoff shall be accomplished by interrupting the power source of the air- moving equipment upon detection of smoke in the main supply -air duct served by such equipment. Smoke detectors shall be labeled by an approved agency for air -duct installation and shall be installed in accordance with the manufacturer's installation instructions. (UMC 608) 2. Duct smoke detectors shall be capable of being reset from the alarm panel. (City Ordinance #1742) Remote indicator lights are required on all above ceiling smoke detectors. (City Ordinance #1742) 3. In areas that are not continuously occupied, automatic smoke detection shall be provided at each control unit(s) location to provide.notification of fire at that location. (NFPA 1 -5.6) The installation of wiring and equipment shall be in Headquarters Station: 444 Andover Park East • Tukwila, Washington 98188 • Phone: (206) 5754404 • Fax (206) 57.5-4439 Yours truly, C_ City of Tukwila Fire Department Page number 2 The Tukwila Fire Prevention Bureau cc: TFD file ncd accordance with N.F.P.A. 70, Article 760, Fire Protective Signaling Systems. (NFPA 72 -1- 5.5.4) 4. When the control panel is located inside a room, the door to the room shall have a sign with one -inch letters which reads "Fire Alarm" or "Fire Alarm Control ". (City Ordinance #1742) Dedicated fire alarm system circuit breaker(s) shall be equipped with a mechanical lockout device. (NFPA 72 (1- 5.2.8.2)) 5. All new fire alarm systems or modifications to existing systems shall have the written approval of The Tukwila Fire Prevention Bureau. No work shall commence until a fire department permit has been obtained. (City Ordinance #1742) (UFC 1001.3) Contact The Tukwila Fire Prevention Bureau to witness all required inspections and tests. (UFC 10.503) (City Ordinance #1742) Any overlooked hazardous condition and /or violation of the adopted Fire or Building Codes does not imply approval of such condition or violation. John W. Rants, Mayor Thomas P. Keefe, Fire Chief Headquarters Station: 444 Andover Park East • Tukwila, Washington 98188 • Plane. (206) 575.4404 • Fax (206) 5754439 FROM : GATEWAY HTG AC 1:131N30 1MB c+ 6661. lENW , ' Q AJ3 31 IO 4 a PHONE NO. : 2538040460 Aug. 31 1999 02:39PM P2 f xt — '..tusi wAi.t. TO a E EMG+V *. Wfl.ty •vA&.4 1O: R 1 �. NEW ::.n►At +I 514r t i *‘9 OAP GyttVJ IHf]k4 ,f . .. POP. i5 MS* c` 91M r i t t t e k 6 F 4 6 W .6f ar ' /. FL.00Z A5z.vE / MEC. HM CAL • ELECTRICAL. ❑ PLUMBING jgraAS PIPING Crr ( Tss AA CITY OF TUKWILA APPROVED 5: :1999 -:o vet r.01 sr EtIrt X x" :,L)1.2 ,+'�`t.g. , vAGA647, eA . 'o,� *tl.ow 0L t= 1$,�lYrO. =F� xal�u5iot.1�•` E�i,f !x7i�t .!tatl� .t"1 ;..-- A:.ASK3N.i :. .rre,4, A wows . tilLLt; - 1+ . -:t ry, PICATECT is TetE.. Rt -.4 ix Gap JT = RE citfcED, �x:s ..:t�s+T�:t.:� tx-ru . (151 fef ARATE PERMIT)