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HomeMy WebLinkAboutPermit M99-0192 - BAUL PAUL;r. M99 -0192 14446 59 Ave. So. Baul, Paul &".., : ",':'.; ., ... ,,�.., iY• ?h`+CN �'.i+ AP:AV %11'".�;7 City of Tukwila t (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washinggn 98188 Permit No: M99 -0192 Type: B -MECH Category: RES MECHANICAL PERMIT Address: 14446 59 AV S Location: DIRECT VENT FIRE PLACE INSERT. Parcel #: 336590 -1295 Contractor License No: ACOUAPIO2OCK TENANT BAUL PAUL 14446 59 AV S. TUKWILA, WA 98188 OWNER BUAL HARVINDER K 14446 59TH AVE S, TUKWILA WA 98168 CONTACT FRED BEUILACOUA 617 SW 153 ST, BURIEN, WA 981 CONTRACTOR ACOUA PLUMBING INC 617 SW 153, BURIEN, WA 98166 ******************************************** * * * * * * * * * * * * * * * * * * * * ** * * * * * * * ** Permit Description: INSTALL BOILER WITH RADIANT HEAT BASE BOARD,PLUS UMC Edition: 1997 ** ** ** * * * * * * * * horize *****•****************** * * * * * * * * * * * * * * * ** * * * * * * ** * * * * ** wow Per i Center/ • Signature Date Valuation: Total Permit Fee: Status: ISSUED Issued: 10/14/1999 Expires: 04/11/2000 Phone: Phone: 206 - 244 -7506 Phone: 206 - 244 -7506 17,000.00 76.63 I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this building permit. Signature: 8'L. .IL1 Date: 1 £5- Print Name:____ L6{4 1_ 5, Title: This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. r - " •i. 71` OF 1" ii w is L r'1di'.e s: 14446 59 .AV :s i•'erm,t t1o: 'M 9 -OL9 ienaant. SAUL PAUL Status: ISSUED': '.'•, ivt:,e" 13 -MECH Applied: i0/12/l999 ,,ssP'ar•ct 3 #. 336590-1295 4 Issued: 10/14/1999 hNkk•A4 k"h** Ark• k• k• 1. hk" khhhAhN" hkkhh•.Lhkhkk,4hN*kkhk"k"hkk.k kk"kkkkkk•ekkhkhhAk"hk4MFkhh Permit Conditions: : , P iumf�itic permits `haa 1 1 be obtained thy the =. Seattle- i�.th _ c .t: ouri tv Department of, Pub l i o He'aa"1 tli,:"" P I nih i rr+l will be' 'inspected by that . tiacerrc:* jticIudInq a 31`ga_, ttic►iriu (296-4722) . 4 "Electrical petm.its',' hai i. he obtained through.-04:,-Washington ::gate t'rivi i,oti rat' tabOr ,ryci' tiuc,t and.,-all eiectri+:al wort; w i l l he , in .cae'c.ted by that: adenCv (24,86630).' :► ;loo r•harice :: will be: Ode to t .iie .t cans un lc .. pO :r►:tved byr the Lr, gir►eet ?,.aind thee r.uk:wi la. Sui <id.ltics G 3.r1 It'n +. All i t•itri t:s itispe tioti recerd"s. . ,aand ap proi.yeti plan:. shall be .:'available a at" the iob site. uttiior'tO,.,the. taart•'of ,any" Cots: -, s, tt'uct'i,ori„ These "'doC,unterits 'are to, De maintained and ' "aava i'i...- aat ;'t'i in:.l'tt?.+_t.iori "aauuro"vaI is cs atited ! . i\ l l .Con: truCt i orl to he done ! i`n corirormahce with aapprOved uiaans _3nd re►Ju,isement or the Oni ta►m Suildirio (.oae 0"90 CdiE:.ion) . a ,.` amended, Uriirur°in Ne .hanI .aa.I +:::title ( 1997 . , Edit::iuf) aricl ci�.hiry! t�;in :Mate Ener °.+sv':i',ode t19w7: Edition), ;3. V a l i d i t y or Permit, The i,s trance''$ t a fermi t. or aaupr +o.va ! or ': ; t. Iat s peciticat.toris aria ,'omputaati:ons,, _.hi 1 l not be 4. yi-• 's.tr lr►.'•ti t.o'"be •�a L'1t"r'ni t 7► :Yr i, . an, 'approval .or, any v;io laC•.iQri or ativ tit;'; then: urovi Ion:;'of 't he `h,ui 1dind ..code or of.: any,,. other' or•tiIii-ance tit tlie' i lri ,ci"l$ tIOS) 1Vc�. :l et miC pr esuilitri% t oive :`.author itv to violate or caine:.ei t:he: },rc ►ui •itin ;.0Y t h,ia . code . ::.hall ° :be " "vaa l id: r. Manti'tai•tut-ets installation 'instruct top r'aisuit;totai Ott :z i for 't'h,e t u•i l d iria inspectors reviOW. • Project Name�c� ru: L ER ,; l{ 1 ', • ED AGENT: ...... , i ' • Valug� %� ),..p Gt r Site A . , City State/Zip: Avg' S Property Owner: /� 7 } Mg >Il ill, . - — :AV (5"3PP Phone: ( ) Street Address: City State/Zip: Fax #: ( ) Contractor: c /�+ ' f) UG i� �t • f AI Phone: ( ) vii./.. .�`4 '[ 6_0 Street Address 1l S LO rs 4D City State/Zip: 6,0(.4.,1 ws Fax #: ( z �WN� �1� Contact Person: A QL't3 /� FCC V t, e4ea (.l 14-- City State /Zip: Phone: ( ) � '^"?� 3 A, • C7�c O �_ Fax 11: ( ) Street Address: ' BUIIQINC :O , . ER ,; l{ 1 ', • ED AGENT: ...... , i ' • Signature. =; Date: to 3. Print name: ° Address: E r } Mg >Il ill, . - — :AV (5"3PP Phone: (ii ) 5'?6 `" nCG / Fax It: ( ) Citj'� tate/Zip: il4i4a1•c,,2 t rim 5r1C.40i, CITY OF T('WILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MECHANICAf,'PFRMIT7 REVIEW AND APPROVAL REQUESTED; (TO BE FILLED OUT BV 4PPL /CANT) Description of work to be done (please be specific): e. t Current copy of Washington State Department of Labor and Industries Valid Contractor'$ License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". - Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect /engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal: I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Date'application accepted: 9/7/99 io -12 -aq Date al lication expires: 12 Application taken by: (initials) Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal i «s re ,� s 9/21/99 miscpnrl.doc NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water. .heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with application submittal Submittal Requirements New Single Family Residence Heat loss calculations with specifications or Form H -6. Change -out or replacement of existing mechanical equipment Narrative of work to be done, including modification to duct work. Installation of Gas Fireplace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) . Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #1 -1 -15 H.V.A,C, over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal i «s re ,� s 9/21/99 miscpnrl.doc NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water. .heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with application submittal Submittal Requirements New Single Family Residence Heat loss calculations with specifications or Form H -6. Change -out or replacement of existing mechanical equipment Narrative of work to be done, including modification to duct work. Installation of Gas Fireplace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. / Hcuount Code 000734,:i.830 000/322.100 �� �� qq I�� °i`A+*^+*A+++x*****+4�^a*k -NA f**A �v**/ *+�A/ha*+**!r**a A CITY OF TUKNlLA. NA kpvrintpd: 10/14/99 14:39 lRAN$N/\ +++*++.***+A*A*A TK Numher::R98O0167 Amount : '76.63 10/14in9 1*:3| va60llnthodt CASH Notation: HAUL. PAUL IniInit.:: WWI Permit Not M99 0192 Type!: 8~MECH • MECHANICAL PERMIT Purc:e| No: 396590-1295 Site Address: 14446 59 AV S Location: DlRCCl VENT FIRE PLACE 3MGLRl, Total Fees: 76.63 \h\s Pavment 76.63 • luta| ALL Pmts: 76.63 Ua|ancp: .00 • 4*a+***/++^*��4,^**^a4*�A*I-A*++x++++A+i,+A+A*a+**+*+4'4,*+v+++ Ueecriotion Amount PLAN CHECK - RES MECHANICAL ~ 8ES 61,30 `• nx : • l,zr.~:- r= Projec U ' At t � IN. type of Inspection:c t ret Address: 1 4 - i ) - 1( s i 405 S. Date called: 3 - , )L t — o I Special instructions: Date wanted: 7 13.01 a.m. Requester: IC Phone: :- . INSPECTION NO. INSPECTION RECO( Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98106 Mg9,ol9.z PERMIT NO. e ^ .�,t.1;9 +:ter'. (206)431 -3670 pproved per applicable codes. Corrections required prior to approval. COMMENTS: to J r Date: 3-1g-01 Inspector- L �( 0 $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: ect Pra \ j �v� � CIC 1 1'� .10 v‘ T e of Ins e2tion: vp p F ∎h41 A I-1/1 l /- 1' - ) 16 S C Date called: (- l Special instructions: C t II( ) r. �e4ore 40 i ' e . e 't` Date wanted: J , 1 (9 1 a.m. Requester: 7-) � O u 1 Phone: ,1Ob (0 (o0 - SSo9 f• —11 INSPECTION RERD Retain a copy with permit INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 9818 COMMENTS: Insp M99-oog PERMIT NO. (206)431 -3670 Approved per applicable codes. corrections required prior to approval. EoV c - - 1 w rigi a $47.00 REINSPECTION FEE REQUIRED. Prior to Inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: COMMENTS: Type of Inspection C 6 A.¢ -C-( -S a /'LJ670-6 o'r - - P ' ..r, . i lirdele?-* Date called: ( Q � Special,ir y � y 4t i rg s: Date wanted: 1 �� t y /t t,�C� ,�7' G%or 0 X !! ,.� �--.� I(.f ( (,e S - mo o /� , 77 17t�1-�- A/07 7 �i1 1 ,c. fSA c,7r Phone: 9 4c 0 - 2 >a,odi4 ('-r rey-At-ieisr crili 4-7/e , = ,X otri�6 7/4. , O/ /M S At /-e Z c2 �PP6 0 �.ee-tv/ • may ; .6.•4GF. ` b ff I �� ` vz LP c" r ��+ 4cie, -+t'. 047X479eTraitw,-- Project* - a ` 9 _ t Type of Inspection C ( c4 A f Ca P ' ..r, . i lirdele?-* Date called: ( Q � Special,ir y � y 4t i rg s: Date wanted: 1 �� t y a. .m. ,.� �--.� I(.f ( (,e S Requester: Phone: 9 4c 0 - 2 9 1 INSPECTION NO. INSPECTION RE RD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 (206)431 -3670 C Approved per applicable codes. Corrections required prior to approval. Ip r 4f I $4 00 REINSPECTION FEE REQUIRED, Prior to inspe Lion, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: niq o'q. For service or repairs to boiler, call your heating contractor. When seeking information on boiler, provide Boiler Model Number and Serial Number as shown on Rating Plate. Boiler Model Number Heating Contractor Address Part No, 81417032R1 -8/96 INSTALLATION, OPERATING AND SERVICE INSTRUCTIONS SERIES 2 (model B) GAS BOILERS Boiler Serial Number [ AMERICA'S BOILER COMPANY Burnham Corporation Lancaster, PA 17604-3079 Installation Date Phone Number Price - $3.00 ,H) REOENED env 01 UKWIU OCT 1 3 1999 PERMIT CENTER 4 NOTE: The equipment shall be installed in accordance with those installation regulations in force in the area where the installation is to be made. These shall be carefully followed in all cases. Authorities having jurisdiction shall be consulted before installations are made. All wiring on boilers installed in the USA shall be made in accordance with the National Electrical Code and /or local regulations. All wiring on boilers installed in Canada shall be made in accordance with the Canadian Electrical Code and/or local regulations. SECTION I - INSTALLATION INSTRUCTIONS SECTION II - OPERATING INSTRUCTIONS TROUBLE SHOOTING GUIDE SECTION III • SERVICE SECTION IV - REPAIR PARTS REPAIR PARTS INDEX Page 4 Page 20 Page 25 Page 26 Page 29 Page 30 The following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels, or to Important information concerning the life of the product. DANGER indicates presence of a hazard which will cause severe personal injury, death or substantial property damage if Ignored. WARNING Indicates presence of a hazard which can cause severe personal injury, death or substantial property damage If ignored, 2 indicates presence of a hazard which will or can cause minor personal injury or property damage if ignored. NOTICE indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards. WARNING FAILURE TO FOLLOW ALL INSTRUCTIONS IN PROPER ORDER CAN CAUSE PERSONAL INJURY OR DEATH. READ ALL INSTRUCTIONS BEFORE INSTALLING. WARNING SERVICE ON THIS BOILER SHOULD BE UNDERTAKEN ONLY BY TRAINED AND SKILLED PERSONNEL. KEEP BOILER AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS, GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. DO NOT PLACE ANY OBSTRUCTION IN THE BOILER ROOM THAT WILL HINDER THE FLOW OF COMBUSTION AND VENTILATING AIR. WARNING READ THESE INSTRUCTIONS CAREFULLY BEFORE PROCEEDING WITH THE INSTALLATION OF BOILER. POST INSTRUCTIONS NEAR BOILER FOR REFERENCE BY OWNER AND SERVICE TECHNICIAN. MAINTAIN INSTRUCTIONS IN LEGIBLE CONDITION. Boiler Model Number Dimensions [inches] Gas Connection for Automatic Gas Valve Water Content [gallons] Recommended Vent Size [ [ A B C D E F G Natural LP 202 1834 10 6-3/8 4 45-5/8 81/2 10 '/z %2 2.5 3" dia, x 15 ft. 202X 20 12 6 4 45 -5/8 81/2 43/4 '/s ; %z 3.2 4" dia. x 15 ft. 203 20 12 6 4 45-5/8 81/2 43/4 %z %z 3,2 4" dla. x 15 ft. 204 231/4 151/4 7.5/8 5 47 -1/8 9 -1/8 4 '/z V2 4 5" dia. x 15 ft. 205 261/2 181/2 9'1 6 481/2 93/4 5'/4 %z %z 4.7 6" dia. x 15 ft. 206 293/4 213/4 10.7/8 6 481/2 934 51/4 '// '/z 5.5 6" dia. x 15 ft. 207 33 25 121/2 7 50 -1/8 10-3/8 6-5/8 3/ 3/4 6.2 7" dia. x 15 ft. 208 361/4 281/4 14 -1/8 7 50-1/8 10-3/8 6-5/8 3/4 3 4 7 7" dia. x 15 ft. 209 391/2 311/2 153/4 8 52 11 71 O/ 3/4 7.7 8" dia. x 15 ft. 210 4234 34 17 -3/8 8 52 11 71/4 34 3 4 8,5 8' dia. x 15 ft. (1) 15' chimney height ig rom bottom of draft hood opening to top of chimney. (2) Refer to the National Fuel Gas Code, Appendix G for equivalent areas of circular and rectangular flue linings. Maximum Allowable Working Pressure - 30 PSI (Water Only) 44 L $I.PPL f (TU I ION CIRCUI ATOP V1111 CI AIIGE ( Mr IT (III GRAVITY BUILT MS) + 16 u3 I •iTEl7T -II TAPPING / Dll RCIURO PIPING (2' UN ALL GRAVITY BOILERS) I I Sul'P1 Y CONNEC I IDU (2. ON ALL GRAVITY bUILCRS) IEF "I' 8111K VIEW ulA NNI L PIlK I CCTRICAI II(Ylll,P +-- I LIIDM L1l1 'A' LIMIT CONTROL FRONT VIEW 1./1I001t Figure 1 3 V /TAANSI'Dk ;dim r ,-- AND FIREARM TO;dim II / _fL - (GAS PIPING SHOWN IN III04C11 (lull INC NOT FURNISHED BY MANUFACTURER BLOCKED VE141 SVITCII .- (CMP /PROS. 'GAUGE ,-- GAS COIIIROB. ASSEMBLY Pi UGGED 2' SUPPI Y - CONNCCTION, GRAVI If BAILERS ONL FLOOR LPIC AL DAMPER HOUSI COB VEfIC -1 DAE NG 1 1 (AND VEnT REDUCER -202 DILLY) fb ' SAFE IT RELIEF - VALVE I.1 • j PLUGGCU 2' RETURn - ' I'I CIBMLC110N, GRAVIT . 1 II BOILERS ONL I.II 3 - -►i CLAN( kll(1 OUT I SVITCII HIWIT SIDE VIEW 4 4 1. INSPECT SHIPMENT carefully for any signs of damage. All equipment is carefully manufactured, in- spected and packed. Our responsibility ceases upon delivery of Boiler to the carrier in good condition. Any claims for damage or shortage in shipment must be filed immediately against the carrier by the consignee. No claims for vari- ances or shortages will be allowed by Boiler Manufacturer unless presented within sixty (60) days after receipt of equipment. 2. BOILER INSTALLATION must conform to the requirements of the authority having jurisdiction, or in the absence of such requirements, to: U.S.A. - SECTION I - INSTALLATION INSTRUCTIONS National Fuel Gas Code, ANSI 2223.1, obtainable from the American Gas Associa- tion, 1515 Wilson Blvd., Arlington (Rosslyn), VA 22209. When required by the authority having juris- diction, the installation must conform to ANSI /ASME No. CSD -1. CANADA - "Installation Codes for Natural and LP Gas Burning Appliances and Equipment, CAN/ CGA- B149.1 or .2- latest edition obtainable from the Canadian Gas Association, 55 Scars- dale Road, Don Mills, Ontario, Canada M3B 2R3. 3. These Gas Boilers are DESIGN CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORING, DO NOT INSTALL THESE BOILERS ON CARPETING. 4. LOCATE BOILER in front of installation position before removing Crate. Locate on a level floor as close to chimney as possible. For basement installations, provide a concrete base if floor is not perfectly level or if water may be encountered on floor around Boiler. The boiler shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, control replacement, etc.). 5. REMOVE CRATE - A.Remove all crate fasteners. Lift off outside container. B. Remove all screws and brackets securing boiler to skid. C. Raise left or right side of boiler IA" to clear bored holes in skid (A handtruck may be used across the bottom jacket/base flanges. Do not apply pressure to pan of base tray or boiler legs). Hold boiler in position with a DA" thick piece of wood. Repeat procedure on opposite side of boiler and slide boiler until nylon glides are no longer above holes. Remove wood, D.Slide Boiler to rear of skid and remove from crate skid on to a 3/4" thick piece of wood and then on to the floor. 4 6. Move boiler to permanent position. 7. PROVIDE CLEARANCE and AIR for COMBUS- TION and VENTILATION. WARNING Adequate combustion and ventilation air must be provided to assure proper combustion. CLOSET --- OUTLINE J 6 A. CLEARANCES 1. ALL INSTALLATIONS - Practical service clearances must be considered (see Figure 1). A minimum of 24" from the left side and front jacket panels is recommended for servicing but may be reduced to minimum shown in Figure 2. Subject to boiler and system piping, left side clearance may be reduced to 1" if right side clearance is increased to 9 ". 2. ALCOVE INSTALLATIONS - An alcove is consid- ered a closet as shown in Figure 2 less front. Height clearance may be reduced to 27 ". 3. UNCONFINED SPACE (see definition, Paragraph (B) below) - Height clearance may be reduced to 27 ". 9 f - - �Y — I TOP VIEW FRONT VIETT NOTE. AREA or EACH OPENING - 1 SO. NI. roR EACH 1000 BTUII INPUT - V)Ill A MINIMUM OF 100 SO. IN. IIrIGIIT OF OPENING SIIDULI OE } 0 W12T11. 31 BOILER MU�EL 20211 20200 20311 20411 2052 2000 2070 2002 2072 2102 OUILEI AIR OPENING 6 INLET AIR OPENING 6 ' l0 12 12 191 IO 21 29 20 31 34 24i * MINIMUM RADIAL CLEARANCE AROUND DRAFT MOOD AND BREECHING. * * ADD HEIGHT REQUIRED, TO MAINTAIN 6' CLEARANCE FROM ALL BREECHING COMPONENTS. VENT DAMPER MAY BE INSTALLED IN VERTICAL OR HORIZONTAL SECTION OF BREECHING WITHIN REACH OF CONTROL HARNESS. Figure 2: Minimum Clearances RIGHT SIDE VIEW B. PROVIDE COMBUSTION AND VENTILATION AIR in accordance with applicable provisions of local building codes, or: U.S.A. - National Fuel Gas Code, NFPA 54 /ANSI Z223.I, Section 5.3, Air for Combus- tion and Ventilation; Canada - Natural Gas Installa- tion Code, CAN /CGA- B149.1, or Propane installa- tion Code, CAN /CGA -B 149.2, Part 5, Venting Systems and Air Supply for Appliances. 1. CLOSET INSTALLATIONS (confined space) in a building of other than unusually light construction (see definition below), provide combustion and ventilation air as shown in Figure 2. 2. Installations other than Paragraph (1) above: a. Determine volume of space (boiler room). Rooms communicating directly with space (through openings not furnished with doors) are considered part of space. Volume [ft = Length [ft) x Width [ft] x Height [ft] b. Determine Total Input of all appliances in space. Round result to nearest 1,000 Btu per hour (Btuh), c. Determine type of space. Divide Volume by Total Input. i. If result is greater than or equal to 50 ft per 1,000 Btuh, space is considered an unconfined space. ii.If result is less than 50 ft per 1,000 Btuh, space is considered a confined space. d. Determine building type. A building of unusually tight construction has the following characteristics: i. Walls and ceiling exposed to outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed and sealed, and ii. Weather- stripping has been added on openable windows and doors, and iii.Caulking or sealants applied in joints around window and door frames, between sole plates and floors, between wall - ceiling joints, between wall panels, at plumbing and electrical penetrations, and at other openings. e. For boiler located in a building of other than unusually tight construction, adequate combustion and ventilation air is normally provided by fresh air infiltration through cracks around windows and doors. f. For boiler located in building of unusually tight construction, provide outdoor air through two permanent openings which communicate directly or by duct with the outdoors or spaces (crawl or attic) freely communicating with the outdoors. Locate one opening within 12 inches of top of space. Locate remaining opening within 12 inches of bottom of space. Minimum dimension of air opening is 3 inches. Size each opening per following: i. Direct communication with outdoors. Minimum free area of 1 square inch per 4,000 Btu per hour input of all equipment in space. C 5 vt 4.,.r ii. Vertical ducts. Minimum free area of 1 square inch per 4,000 Btu per hour input of all equipment in space. Duct cross - sectional area shall be same as opening free area. iii.Horizontal ducts. Minimum free area of 1 square inch per 2,000 Btu per hour input of all equipment in space. Duct cross - sectional area shall be same as opening free area. g. Ventilation Duct Louvers and Grilles. Equip outside openings with louvers to prevent entrance of rain and snow, and screens to prevent entrance of insects and rodents. Louvers and grilles must be fixed in open position or interlocked with equipment to open automatically before burner operation. Screens must not be smaller than 1 % inch mesh. Consider the blocking effect of louvers, grilles and screens when calculating the opening size to provide the required free area. If free area of louver or grille is not known, assume wood louvers have 20 -25 percent free area and metal louvers and grilles have 60 -75 percent free area. 8. CONNECT GAS SERVICE from Meter to gas control assembly in accordance with Local Piping Codes and requirements of Gas Company, see Figure 1. They may require piping of larger size than Control Assembly Connection, especially if run from meter is long or includes several elbows. (See Figure 1 for size of Gas Connection to gas control assembly). This piping is to be supplied by the installer and must include a trap, a ground joint union and a manual shutoff valve upstream of the gas control assembly outside of the jacket when codes require, sec Figure 1. A pipe thread compound resistant to the action of liquefied petroleum gases should be applied to all threaded joints in the gas piping. Pressure testing of the Gas Supply Piping Boiler and its connections is required before placing the boiler in operation. The boiler and shutoff valve must be disconnected from the gas supply piping system during any pressure testing at pressures greater than'/ psig. The boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than'/ psig. RECOMMENDED SIZING OF GAS SUPPLY PIPING TO BOILER FOR NATURAL GAS - shall be such as to provide the required supply of gas without undue loss of pressure between meter and the boiler. Gas supply piping should be sized in accordance with the Tables 1, 2 and 3. The following shall be taken into account: A. Allowable loss of pressure to assure a burner manifold pressure of 31/2" water. B. Supply of gas to be provided in cubic feet. C. Length of piping and number of fittings. D. Specific gravity of gas. E. Correction factor for specific gravity. RETAKE OF PREVIOUS DOCUMENT 4. 1. INSPECT SHIPMENT carefully for any signs of damage. All equipment is carefully manufactured, in- spected and packed. Our responsibility ceases upon delivery of Boiler to the carrier in good condition. Any claims for damage or shortage in shipment must be filed immediately against the carrier by the consignee. No claims for vari- ances or shortages will be allowed by Boiler Manufacturer unless presented within sixty (60) days after receipt of equipment. 2. BOILER INSTALLATION must conform to the requirements of the authority having jurisdiction, or in the absence of such requirements, to: U.S.A. - f SECTION I - INSTALLATION INSTRUCTIONS National Fuel Gas Code, ANSI Z223.1, obtainable from the American Gas Associa- tion, 1515 Wilson Blvd., Arlington (Rosslyn), VA 22209. When required by the authority having juris- diction, the installation must conform to ANSI /ASME No. CSD -1. CANADA - "Installation Codes for Natural and LP Gas Burning Appliances and Equipment, CAN/ CGA -B 149.1 or .2- latest edition obtainable from the Canadian Gas Association, 55 Scars- dale Road, Don Mills, Ontario, Canada M3B 2R3. 3. These Gas Boilers are DESIGN CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORING, DO NOT INSTALL THESE BOILERS ON CARPETING. 4. LOCATE BOILER in front of installation position before removing Crate. Locate on a level floor as close to chimney as possible. For basement installations, provide a concrete base if floor is not perfectly level or if water may be encountered on floor around Boiler. The boiler shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, control replacement, etc.). 5. REMOVE CRATE - A. Remove all crate fasteners. Lift off outside container. B. Remove all screws and brackets securing boiler to skid. C. Raise left or right side of boiler 3/4" to clear bored holes in skid (A handtruck may be used across the bottom jacket/base flanges. Do not apply pressure to pan of base tray or boiler legs). Hold boiler in position with a 23/4" thick piece of wood. Repeat procedure on opposite side of boiler and slide boiler until nylon glides are no longer above holes. Remove wood. D. Slide Boiler to rear of skid and remove from crate skid on to a 3/4" thick piece of wood and then on to the floor. 4 6. Move boiler to permanent position. 7. PROVIDE CLEARANCE and AIR for COMBUS- TION and VENTILATION. WARNING Adequate combustion and ventilation air must be provided to assure proper combustion. L 6 CLOSET OUTLINE j G 31 A. CLEARANCES 1, ALL INSTALLATIONS - Practical service clearances must be considered (see Figure 1). A minimum of 24" from the left side and front jacket panels is recommended for servicing but may be reduced to minimum shown in Figure 2. Subject to boiler and system piping, left side clearance may be reduced to 1" if right side clearance is increased to 9 ". 2.ALCOVE INSTALLATIONS - An alcove is consid- ered a closet as shown in Figure 2 less front. Height clearance may be reduced to 27 ". 3.UNCONFINED SPACE (see definition, Paragraph (B) below) - Height clearance may be reduced to 27 ". 9 1~ 'W' -. TOP VIEW — -- 1 NOTE AREA Of EACH OPENING - I SO. IN. I'(R EACH 1000 1111111 INPUT - VIM A MINIMUM ur 100 S0. W, 1141GNr Jr OPENING SHOULD OE Q x VIOTH. 31 BOILER , MUOE.L 2020 10 20200 2030 2040 12 12 15 0050 18 206 21 2070 25 2000 0090 210D 20 31 34 6 -T OU TIR 1 OPENING 6 INLET AIR OPENING 6 Figure 2: Minimum Clearances FRONT VIE1T RIGHT SIDE VIEW *MINIMUM RADIAL CLEARANCE AROUND DRAFT 11000 AND BREECHING. *'T ADD HEIGHT REQUIRED. TO MAINTAIN 6' CLEARANCE FROM ALL BREECHING COMPONENTS, VENT DAMPER MAY BE INSTALLED IN VERTICAL OR HORIZONTAL SECTION OF BREECHING WITHIN REACH OF CONTROL HARNESS, S. ti B. PROVIDE COMBUSTION AND VENTILATION AIR in accordance with applicable provisions of local building codes, or: U.S.A. - National Fuel Gas Code, NFPA 54 /ANSI Z223.1, Section 5.3, Air for Combus- tion and Ventilation; Canada - Natural Gas Installa- tion Code, CAN /CGA- B149.1, or Propane installa- tion Code, CAN/CGA -B 149.2, Part 5, Venting Systems and Air Supply for Appliances. 1. CLOSET INSTALLATIONS (confined space) in a building of other than unusually tight construction (see definition below), provide combustion and ventilation air as shown in Figure 2. 2. Installations other than Paragraph (1) above: a. Determine volume of space (boiler room). Rooms communicating directly with space (through openings not furnished with doors) are considered part of space. Volume [ft = Length [ft] x Width [ft] x Height [ft] b. Determine Total Input of all appliances in space. Round result to nearest 1,000 Btu per hour (Btuh). c. Determine type of space. Divide Volume by Total Input. i. if result is greater than or equal to 50 ft per 1,000 Btuh, space is considered an unconfined space. ii.If result is less than 50 ft per 1,000 Btuh, space is considered a confined space. d. Determine building type. A building of unusually tight construction has the following characteristics: i. Walls and ceiling exposed to outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketcd and scaled, and ii. Weather - stripping has been added on openable windows and doors, and iii.Caulking or sealants applied in joints around window and door frames, between sole plates and floors, between wall - ceiling joints, between wall panels, at plumbing and electrical penetrations, and at other openings. e. For boiler located in a building of other than unusually tight construction, adequate combustion and ventilation air is normally provided by fresh air infiltration through cracks around windows and doors. f. For boiler located in building of unusually tight construction, provide outdoor air through two permanent openings which communicate directly or by duct with the outdoors or spaces (crawl or attic) freely communicating with the outdoors. Locate one opening within 12 inches of top of space. Locate remaining opening within 12 inches of bottom of space. Minimum dimension of air opening is 3 inches. Size each opening per following: i. Direct communication with outdoors. Minimum free area of 1 square inch per 4,000 Btu per hour input of all equipment in space. 5 ii. Vertical ducts. Minimum free area of I square inch per 4,000 Btu per hour input of all equipment in space. Duct cross - sectional area shall be same as opening free area. iii.Horizontal ducts. Minimum free area of 1 square inch per 2,000 Btu per hour input of all equipment in space. Duct cross - sectional area shall be same as opening free area. g. Ventilation Duct Louvers and Grilles. Equip outside openings with louvers to prevent entrance of rain and snow, and screens to prevent entrance of insects and rodents. Louvers and grilles must be fixed in open position or interlocked with equipment to open automatically before burner operation. Screens must not be smaller than 1/4 inch mesh. Consider the blocking effect of louvers, grilles and screens when calculating the opening size to provide the required free area. If free area of louver or grille is not known, assume wood louvers have 20 -25 percent free area and metal louvers and grilles have 60 -75 percent free area. 8. CONNECT GAS SERVICE from Meter to gas control assembly in accordance with Local Piping Codes and requirements of Gas Company, see Figure I. They may require piping of larger size than Control Assembly Connection, especially if run from meter is long or includes several elbows. (Sec Figure 1 for size of Gas Connection to gas control assembly). This piping is to be supplied by the installer and must include a trap, a ground joint union and a manual shutoff valve upstream of the gas control assembly outside of the jacket when codes require, sec Figure 1. A pipe thread compound resistant to the action of liquefied petroleum gases should be applied to all threaded joints in the gas piping. Pressure testing of the Gas Supply Piping Boiler and its connections is required before placing the boiler in operation. The boiler and shutoff valve must be disconnected from the gas supply piping system during any pressure testing at pressures greater than ih psig. The boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than'/ psig. RECOMMENDED SIZING OF GAS SUPPLY PIPING TO BOILER FOR NATURAL GAS - shall be such as to provide the required supply of gas without undue loss of pressure between meter and the boiler. Gas supply piping should be sized in accordance with the Tables 1, 2 and 3. The following shall be taken into account: A. Allowable loss of pressure to assure a burner manifold pressure of 3'f." water. B. Supply of gas to be provided in cubic feet. C. Length of piping and number of fittings. D. Specific gravity of gas. E. Correction factor for specific gravity. Length [Feet] ' 0.5 inch w.c. Pressure Drop 1 1 /2 '/+ 1 1% 10 132 278 520 1,050 175 360 680 1,400 20 92 190 350 730 120 250 465 950 30 73 152 285 590 97 200 375 770 40 63 130 245 500 660 50 440 580 60 400 : 260 530 70 46 96 :0 370 61 125 240 490 :O 43 •0 170 350 57 118 220 460 90 40 :• 160 320 53 110 205 430 00 38 79 150 305 50 103 195 400 9. BOILER PIPING CAUTION Failure to properly pipe boiler may result in improper operation and damage to boiler or building. A. CLEARANCES - Hot water pipes shall have clear- ances of at least '''A" from combustible construction. B. Install drain cock and safety relief valve as shown in Figure 4. Note - Safety relief valve must be in vertical position. C. Pipe safety relief valve discharge to floor. WARNING Safety relief valve discharge piping must be piped near floor to eliminate potential of severe burns. Do not pipe in any area where freezing could occur. Do not install any shut -off valves. D. Install circulator with flanges, gaskets and bolts provided. Five foot long circulator harness allows circulator to be mounted on supply or return. Connect harness to circulator and secure any excess conduit. E. For heating only system piping, see Figure 3. Consult also I =B =R Installation Guides. F. Space heating and domestic water heating with Alliance water heater (intermittent circulation only). Install Alliance water heater as a separate heating zone, Refer to Alliance Installation, Operating and Service Instructions for additional information. G. If this boiler is used in connection with refrigeration systems. the boiler must be installed so that the chilled medium is piped in parallel with the heating boiler using appropriate valves to prevent the chilled medium from entering the boiler, see Figure 4. Also consult I =B =R Installation and Piping Guides. If this Boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air, the boiler piping must be equipped with flow control valves to prevent gravity circulation of boiler water during the operation of the cooling system. H. Use a boiler bypass if the boiler is to be operated in a system which has a large volume or excessive radia- tion where low boiler water temperatures may be encountered (i.e. converted gravity circulation system, etc.). Remove the circulator and install a pipe tee between the circulator and boiler return along with a second tee in the supply piping as shown in Figure 5. The bypass should be the same size as the supply and return lines with valves located in the bypass and supply outlet as illustrated in Figure 5 in order to regulate water flow to maintain higher boiler water temperatures. Set the by -pass and boiler supply valves to a half throttle position to start. Operate boiler until the system water temperature is at a normal operating range. Adjust the valves to provide 180° to 200 °F supply water temperature. Opening the boiler supply valve will raise the system temperature, while opening the by -pass valve will lower the system supply tempera- ture. 1. A hot water boiler installed above radiation level must be provided with a low water cutoff device as part of the installation. J. OXYGEN CORROSION: Oxygen contamination of the boiler water will cause corrosion of the iron and steel boiler components, which can lead to failure. As such, any system must be designed to prevent oxygen absorption in the first place or prevent it from reaching the boiler. Problems Table 1: Maximum Capacity of Schedule 40 Pipe in CFFI For Gas Pressures of psig or Less 6 Specific Gravity Correction Factor Specific Gravity Correction Factor 0.50 1.10 1.30 1.07 0.55 1.04 1.40 1.04 0.60 1.00 1.50 1.00 0.65 0,96 1.6 0.97 0.7 0.93 1.7 0.94 0.75 0.9 0.8 0.87 Fitting Nominal Pipe Size I1 311 1 1 45° Ell 0.7 1 1.2 1.6 90° Ell 1.6 2.1 2.6 3,5 Tee (As Elbow) 3.1 ' 4.1 5.2 6,9 Table 2: Equivalent Length of Fittings caused by oxygen contamination of boiler water are not covered by Burnhatn's standard warranty. There are many possible causes of oxygen contamina- tion such as: 1. Addition of excessive make -up water as a result of system leaks. 2. Absorption through open tanks and fittings. 3.Oxygen permeable materials in the distribution system. In order to insure long product life, oxygen sources should be eliminated. This can be accomplished by taking the following measures: 1, Repairing system leaks to eliminate the need for addition of make -up water. 2. Eliminating open tanks from the system. 3.Eliminating and/or repairing fittings which allow oxygen absorption. 4. Use of non - permeable materials in the distribution system. 5. Isolating the boiler from the system water by install- ing a heat exchanger. 10. INSTALL DRAFT HOOD without modification on outlet of flue collector (Sec Figure 1). Secure with sheet metal screws. WARNING Do not alter boiler draft hood or place any obstruction or non - approved damper in the breeching or vent system. Flue gas spillage can occur. AGA/CGA certification will become void. 11. INSTALL BLOCKED VENT SWITCH The blocked vent switch assembly shipped taped to the top of the boiler includes a power cord and a switch attached to a mounting bracket, The mounting bracket has a three tooth staggered comb stamping at one end with a #10 sheet metal screw in the center tooth. A. Untape the blocked vent switch assembly from the top of the boiler and uncoil the power cord. B. Pinch the black strain relief bushing installed in the jacket right side panel to dislodge it from the jacket and pull just enough of the black power cord out so the blocked vent switch will reach the near side of the draft hood skin, Do not pull out more power cord than necessary. 7 Table 3: Specificuravlty Correction Factors C. Position the mounting bracket (with switch attached) onto the lower edge of the draft hood skirt by locating the center tooth (with the #10 sheet metal screw) on the outside and the other two teeth inside the draft hood skirt, See Fig. 6. D.Slide the mounting bracket up tight against the lower edge of the draft hood skirt, so that the #10 sheet metal screw is above the skirt's stiffening rib. E. Secure the bracket in this position by tightening the 1110 sheet metal screw against the outer surface of the draft hood skirt. F. Reinsert the excess power cord through the jacket side panel hole to take the slack out of the power cord running up to the blocked vent switch. G. Reposition the strain relief bushing around the power cord at the jacket side panel, pinch the two halves of the bushing together, and snap it back into the hole in SIM'1't l IU SVSICN\ TO ADDUILVIAI ZUNIS VAR Mu11ALE 2a,1 DR C !NEW I OPERATION RC !URN VAT AIIC IIR COCK OR ME VALVE CIRCULAIOR - A. an SINGLE CIRCUIT APR ICAIIaq, VAIANCING COCKS AND ZONE VAt VII ARC 1101 NEEDED al IRAIIPIC C!REM TS VI111101 la1C VALVES. A RAI.AIICING COCK SNGUt A RI USED VIM CACTI 11YA. PIPE Dl SCINN4( TIT 011I111 •' "- Ilt I TOUR IIR III LOAM SIRII •III I VAI IL f J \ __ LINL1O rRI INIK DIAPINVA4N 1 AUK) - AIR ELIMINATOR •AIR YEW IMU IWAUM III 0111.11 IMA ?AM1.7 SAILER SUPPL1 • [MAT ION VAT VC RECOMMENDED 00II.ER PIPING FOR SERIES- I.001' HOT WATER HEATING ,SYSTEMS Figure 3: Boller Piping SUPPLY MAIN TO COMBINED HEA iIHG & COOLING SYSTEM S C n WATER CHILLER HEATING SHUTOFF BOILER SHUTOFF VALVE VALVE CIRCULATOR AIR CUSHION TANK RECOMMENDED PIPING FOR COMBINATION HEATING 6 COOLING (REFRIGERATION) SYSTEMS Figure 4 the jacket side panel to secure the power cord to the jacket. H. Be sure the power cord, mounting bracket, and switch are secure and located as shown in Figure 6. WARNING Failure to properly install and use this Blocked Vent Switch may result in property damage, personal injury or loss of life. 12. TO MEET FEDERALLY MANDATED EFFICIEN- CIES, THIS BOILER MUST BE EQUIPPED WITH A VENT DAMPER (USA ONLY). In Canada an approved vent damper, as listed on the information plate mounted on the jacket vestibule panel, may be used except on a propane boiler equipped with intermittent ignition. OPEN THE VENT DAMPER CARTON and remove the Installation Instructions. READ THE INSTALLATION INSTRUCTIONS THOROUGHLY before proceeding. CAUTION Do not use one vent damper to control 2 heating appliances. CIRCULATOR SERVICE VALVE BYPASS VALVE TEE CIRCULATOR ESL BRAIN COCK --� TO SYSTEM ALTERNATE CIRCULATOR POSITION d THERMOMETER 1— Figure 5 BOILER SUPPLY VALVE RETURN RELIEF VALVE RETURN MAIN FROM COMBINED HEATING & COOLING SYSTEM 8 C CRAF1H000 . a e on sTIiA IN BUSHING S I OE PANEL (I) MET SCREW eL00(EO VENT STITCH .—► I 80 I VIEW Figure 6 A. The vent damper should be the same size as the outlet of the Draft Hood. (Su Figure 1) Unpack the damper carefully - DO NOT FORCE IT CLOSED! Forcing the damper may damage the gear train and void the warranty. The damper assembly includes a prewired connection harness for use on all 24V Standing Pilot or intermittent ignition control systems. B. Refer to Figure 7 in this manual. C. Mount the vent damper assembly on the draft hood without modification to either. (Refer to instructions packed with the vent damper for specific instructions). This is a must for the wiring harness to fit and the damper position indicator to be visible to the users. CAUTION Provide adequate clearance for servicing - provide 6" minimum clearance between damper and combustible construction. NOTICE Please refer to the specifications, installation instructions and troubleshooting guide packed in the vent damper carton for complete detailed installation instructions. Also refer to Figure 7 in this manual. • D,Instalt the 90° BX connector attached to the flexible conduit in the 7/8" knockout on the left side of the jacket. Plug the factory wired Vent Damper Harness into the polarized receptacle. Install a cable clamp around the flexible conduit and attach to the Jacket top panel. (See Figure 7). 4. E. Continuous Ignition (Standing Pilot) Only. Remove knockout from vent damper blade. F. Size 202 Only. Install 4" x 3" reducing fitting on vent damper outlet (or draft hood outlet for Canadian boiler not equipped with vent damper). 13. INSTALL VENT CONNECTOR from reducing fitting (202 Only), draft hood or damper to chimney, see Fig. 8. DANGER Inspect existing chimney before installing boiler. Failure to clean or replace perforated pipe or the lining will cause severe Injury or death. A. Vent installation shall be in accordance with local building codes; or the local authority having jurisdic- tion; or the National Fuel Gas Code, ANSI Z223.1/ NFPA 54; or the Standard for Chimneys, Fireplaces, Vents, and Solid Fuel Burning Appliances, ANSI/ NFPA 211. Both of the aforementioned standards, ANSI 7.223.1 and ANSI/NFPA 211, specify Type B and Type L double wall metal vents and fire clay tile lined masonry chimneys as suitable chimney construc- tions for Category I, draft hood equipped appliances, such as this Series 2 boiler. Both standards prohibit the use of unlined masonry construction as a chimney, with the exception in ANSI Z223.1/NFPA 54 that "Where permitted by the authority having jurisdiction, existing chimneys shall be permitted to have their use continued when an appliance is replaced by an appliance of similar type, input rating, and efficiency." ANSI/NFPA 211 prohibits the use of single wall metal vent as a chimney, while ANSI Z223.1 allows it under very restrictive conditions. In Canada refer to the Natural Gas Installation Code, CAN /CGA -B 149.1 or the LP Gas Installation Code, CAN /CGA- B149,2 - latest edition. B. Do not connect into same leg of chimney serving an open fireplace. C. Inspect chimney for obstructions or restrictions and remove. Clean chimney if necessary. D. Vent pipe to chimney must not be smaller than outlet on draft hood or damper. Although single wall vent pipe may be used, Type B is recommended. The venting system must be arranged so that only the boiler is served by the damper device, Installation per paragraph 12 complies with this provision. E. Where two or more appliances vent into a common vent, the area of the common vent should at least equal the area of the largest vent plus 50% of the area in the additional vents. Do not connect the vent of this appliance into any portion of mechanical draft system operating under positive pressure. F. Vent pipe should have the greatest possible initial rise above the draft hood consistent with the head room available and the required clearance from adjacent 9 combustible but,..ing structure. Vent Pipe should be installed above the bottom of chimney to prevent blockage. G. Vent pipe should slope upward from draft hood to chimney not less than one inch in four feet. No portion of vent pipe should run downward or have dips or sags. Vent pipe must be securely supported. H. Vent pipe must be inserted into but not beyond inside wall of chimney liner. Seal tight between vent pipe and chimney. I. Do not install Non- A.G.A. listed vent damper or other obstruction in vent pipe. 14. IF AN EXISTING BOILER IS REMOVED - WARNING When an existing boiler is removed from a common venting system, the common venting system is likely to be too large for proper venting of the appliances remaining to it. At the time of removal of an existing boiler, the follow- ing steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remaining connected to the common venting system are not in operation: A. Seal any unused openings in the common venting system. B. Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion, and other deficiencies which could cause an unsafe condition. C. Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the common venting system are located and other spaces of the building. Tun on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range -hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. D. Place in operation the appliance being inspected. Follow the Lighting (or Operating) Instructions. Adjust thermostat so appliance will operate continuously. E. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a , match or candle, or smoke from a cigarette, cigar or pipe. F. After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous conditions of use. G. Any improper operation of the common venting system should be corrected so the installation conforms with the National Fuel Gas Code, NFPA 54 /ANSI Z223.1. When resizing any portion of the common venting system, the common venting system should be resized LEFT •SIDE VIEW EFFIKAL OR JOHNSON DAMPER POSITION INDICATOR HONEYWELL DAMPER POSITION INDICATOR VENT DAMPER WIRING HARNESS' CABLE CLAMP ,SEE DETAIL ;' I Figure 7: Plug -In Damper Installation 10 BLOCKED VENT SWITCH Ignition Type Circulation Method Thermostat Heat Anticipator Setting [Amps] g � p ] Wiring Diagram Figure Number Page Number Continuous (Standing Pilot) Intermittent 0.6 11 13 Constant/Gravity 0.8 13 18 Intermittent Intermittent 0.6 12 14 Constant/Gravity 1.1 14 16 to approach the minimum size as detZ1•,nined using the appropriate tables in Part 11 in the National Fuel Gas Code, NFPA 54 /ANSI 2223.1. 15. INSTALL A ROOM THERMOSTAT on an inside wall about four feet above floor. Never install thermostat on an outside wall or where it will be influenced by drafts, hot or cold water pipes, lighting fixtures, television, rays of the sun or near a fireplace. Keep large furniture away from thermo- stat so there will be free movement of room air around this control. Heat Anticipator in Thermostat should be set to match the requirements of the control to which it is connected. See Table 4. If system tends to overheat above the thermostat's temperature setting, reduce heat anticipator setting by .1 or.2 amps. If system tends to short cycle without reaching desired Table 4: Wiring Diagrams and Heat Anticipator Settings HORIZONTAL VENT CONNECTOR, SLOPE SECTIONS UPWARD NOT LESS THAN ONE INCH IN FOUR FEET 1111111111111101111 1 CHIMNEY \ CLEANOUT lEfffiEgi I t1 Figure 8: Typical Vent Installation 1 room temperature, in.—ise heat anticipator setting by .1 or .2 amps. 16. INSTALL ELECTRIC WIRING in accordance with National Electric Code or the Canadian Electrical Code and local regulations. See. Figures 11 through 14 for applicable wiring diagram. A separate Electrical Circuit should be run from meter with a Fused Disconnect Switch in this Circuit. When installed, the boiler must be electri- cally grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, and/or the CSA C22.1 Electrical Code, if an external• electrical source is utilized. For zone valve wiring, a separate 24V transformer is required rattier than attempting to use the boiler mounted control. Consult zone valve manufacturer for assistance. 4 X 3 REDUCER /202A ONLY VENT DAMPER DRAFT HOOD BLOCKED VENT SWITCH WIRING HARNESS WITH POLARIZED CONNECTOR(S) (SUPPLIED WITH DAMPER) AUTOMATI VF.NT DAMPER '17. VENT DAMPER SEQUENCE OF OPERATION Effikal, Honeywell D892, and Johnson Damper A. The Vent Damper is continuously powered at Termi- nal 1. B. When there is a call for heat, the damper relay coil is energized through Terminal 5 if all limits ahead of the damper are satisfied. C. The relay coil closes contacts which energize the damper motor, causing the damper to open. D. When the damper blade reaches the fully open position, power is sent back to the ignition circuit • I BLACK HONEYWELL OR EFFIKAL YELLOW ORANGE OR RED WIRE COLORS JOHNSON BLACK GREEN BLUE RED WHITE ( RED 12 Figure 9 : Vent Damper Schematic Wiring Diagram .`>":n):1 ' '.1i - .1 `g,'n;; r; TA-1 .Yfl:.;? r:, "YW:MTata,KY "V Cr.v YELLOW( • through Terminal 2 Mid the damper motor is de- energi E. When the call for heat is satisfied, the damper relay coil is deenergized - closing contacts which energize the damper motor. This causes the damper to close. When the damper blade reaches the fully closed position, the damper motor is de- energized. POWER FAILURE - The damper blade will stop in the position it was in when power failed. (Combustion can never take place unless the damper blade is in the fully open position.) 6 PIN VENT DAMPER RECEPTACLE INTERMITTENT 24V TO DAMPER (FROM THERMOSTAT /LIMIT) • GROUND FINK _ 24V FROM DAMPER (TO FLAME ROLLOUT SWITCH) BLUE • CONSTANT 24V POWER TO DAMPER WDAM COLORS 4 40VA TTWISFOR IER /,E (TOP VIEW) OR (SR NOW 1) SERVICE FUSED DISCONNECT SWITCH SWITCH - JUNCTION BOX SEQUENCE OF OPERATION ITEMS SUPPLIED BY INSTALLEE CIRCULATOR 24V THERMOSTAT 5A (BY OTHERS) LIMIT 011 HONEYWE L R8222U RELAY (BOTTOM VIEW) CND L2 POWER � L1 SUPPLY 120/60/ RD LIMIT 022 (EXTERNAL LJ PIPING) DUAL LIMIT OPTION 1 \ on X FLAME ROLL-OUT WI ' BK/wII SWITCH (FRS) A' L� 0 --- ` It, DIVAS HONEYWELL VR8200C/ VRBS00C GAS VALVE BLOCKED VENT ' SWITCH (BVS) NORMAL OPERATION 1. When the thermostat call for heat, the vent damper will open (see paragraphs 17A through 17D). The circulator is started through a relay and at the same time the gas valve is energized allowing main gas flow and ignition of main burners, 2. Where condensation of flue gas is encountered in boiler flues a reverse acting circulator control should be installed to stop the circulator before the boiler water temperature drops to that which flue gas condensation may occur. 3. After the thermostat is satisfied the main valve will close and main burner flames will be extinguished. The vent damper will close (sec paragraph 17E). SAFETY SHUTDOWN 1. High Limit Switch In the event excessive boiler water temperature is developed the high limit switch will open interrupting power to the gas valve. The main burners will be extinguished immediately, and the vent damper will close at the same time, but the circulator will continue to operated. Normal operation will be resumed when the boiler water temperature drops to a point where the high limit switch closes. L1 r I DA VEIL( MPER I RECEPTACLE L.D. D 1 ^ J VENT "Z5 _ 2 L 9A A _ . � _., DAMPER L. — 51 4 ._ :, __. (SEE NOTE t) SCHEMATIC DIAGRAM LEGEND \\ AR I[ DAMPER MI N OM )G - - - -- LOW VOLTAGE 511E 18 ANC TYPE NEW /AWM STRANDED WIRE - 105 -- -- LOW VOLTAGE SIZE 18/2 AWG TYPE CL2X OR POWER LIMITED CIRCUIT CABLE - 10S'C LINE VOLTAGE SIZE 14 AWG TYPE 1W OR TEW /AWM WIRE LINE VOLTAGE SIZE 18 AWG TYPE 1W OR TEW /AWM WIRE 13 IRA THERMOSTAT ALLIANCE 1 I RELAY — -0 —( I-0- , (Ste NOTE S) - • s I /LIMN\ s 2 • 1141 0 1 L I 1 1 i I 1 / LIMIT I (EXTERNAL LIMIT PIPING) (VESTIBULE) DUAL LIMIT OPTION PO 21 0i60U /PLY REVERSE ACTING ALLIANCE CIRCULATOR CONTROL RELAY t (SIC NON ESIC H-b LE I) (SIC NOlL s) - -- a111.ro SECONDARY C>. VENT DAMPER J l 1 y / \ LESS VENT DAMPER (SEt NOR l) RELAY CAS FRG WS TN VALVE I 1 L_ LADDER DIAGRAM LEGEND - - - -- 24V WIRING 120V WIRING NOTES: 1. IF ANY OF TUC ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRE AS SHOWN OR ITS EQUIVALENT. 2. VENT DAMPER REQUIRED IN U.S A., OPTIONAL IN CANADA. 3. FOR CANADIAN BOILER LESS VENT DAMPER ONLY, VENT DAMPER WIRING HARNESS REPLACED WITH JUMPER PLUG. 4. CANADA ONLY - GREEN GROUND WIRE ATTACHED FROM TRANSFORMER TERMINAL C' TO JACKET SCREW IN VESTIBULE. 5. ALLIANCE WATER HEATER CONTROLS SUPPLIED BY INSTALLER (SHOWN FOR DOMESTIC H101 WATER PRIORITY AND CIRCULATOR ZONING ED . 6. REVERSE ACTING CIRCULATOR CONTROL, IF USED, SUPPLIBY INSTALLER. Figure 11: Wiring Diagram, 24 Volt Standing Pilot and intermittent Circulation J L2 CND WIRE CODE BK - BLACK BK /WIT - BLACK WITH WRITE TRACE BL - BLUE GR - GREEN OR - ORANGE PI - PINK RD - RED WII - WHITE YE - YELLOW 2. Blocked Vent Switch In the event excessive blockage in the vent system is developed the blocked vent switch will open interrupt- . ing power to the gas valve. The main burners will be' extinguished immediately, the circulator will continue to operate, and the vent damper will remain open until the thermostat is turned off. The source of blockage must be corrected by trained and skilled personnel from a qualified service agency before resetting switch. 3. Flame Rollout Switch In the event excessive blockage in the boiler section flue passageways is developed the flame rollout switch will open interrupting power to the gas valve. The main burners will be extinguished immediately, the circulator will continue to operate and the vent damper will remain open uiltil the thermostat is turned off. If the flame rollout switch is 'activated do not attempt to place the boiler in operation. The source of blockage must be corrected and the flame rollout switch replaced by trained and skilled personnel from a qualified service agency. 4. Pilot The thermocouple proves pilot flame and in the absence of such within 45 -90 seconds causes the combination gas valve, which is equipped with a 100% shut -off provision, to be de- energized, thus, preventing main gas or pilot gas flow. to( JUNCTION BOX RK._�► On WEI r TRANSFORMER /yE (TOP VIEW)i 001 (SEE NOTE 4) ER 1 0 1 SERVICE FUSED DISCONNECT SWITCH SWITCH ml YEIII III I I L LI ITEMS SUPPLIED BY INSTALLER GND Q L2 POWER Q LI SUPPLY 120/60/11 —o • IONEYWELL R82850 CONTROL CENTER -J OR rE IT CIRCULATOR o 24V THERMOSTAT (BY OTHERS) • J HONEYWELL R8222U RELAY (BOTTOM VIEW) LIMIT VENT DAMPER RECEPTACLE FLAME ROLL -OUT SWITCH (FRS) 0K1 U DK/B11 11 i LOK � J B YE 1 HONEYWELL Q3480C PILOT VENT DAMPER (SEE NOTE 2) _am LIMIT (EXTERNAL PIPING) I I oRi I IT I I LIMIT (VESTIBULE) RD DUAL LIMIT OPTION BLOCKED VENT SWITCH (BVS) SCHEMATIC DIAGRAM LEGEND VENT DAMPER WIRING HARNESS (SEE NOTE 3) LOW VOLTAGE SIZE 18 AWG TYPE TEW /AWM STRANDED WIRE - 105'C LOW VOLTAGE SIZE 18/2 AWG TYPE CL2X OR POWER LIMITED CIRCUIT CABLE LINE VOLTAGE SIZE 14 AWG TYPE 1W OR TEW /AWM WIRE LINE VOLTAGE SIZE 18 AWG TYPE 1W OR TEW /AWM WIRE -e- -c- HONEYWELL SENSOR - 250'C (INCLUDED WITH PILOT) - e - -4i HONEYWELL IGNITER - 250'C (INCLUDED WITH PILOT) >x'?» 4;: �- "•. , ?!:�7+�,1i'�.•;;. Vu•.'.::•2n;:V7i: "Yt ?:i�:!l4yt��'t?3 *C'fyL'+: �.� +.?5k+i5fl:r;f•SPi�1, ^'�Y%L' LI 14 THERMOSTAT - - - -- r - -- 1 4 • I I 1 T $ I 5 / LIMB\ 5 2 I I 2 FRS BVS VENT t o I o Q T I �F f DAMPER - 1>- 6 1fD -- �CU -- 1R1 I � r' � J ALLIANCE I I `J r_ -- I RELAY I 1 - - -J I L (SEE NOTE 5) , J , - --� 1 , WIRE CODE / ` i� i BK /WH -BACK WITH WHITE TRACE BK - BLACK - 1 - : 4' , 4- -0 GR - OR�NQE PIPING) (VESTIBULE21 ! `-- I (EXTERNAL LIMB PI - PINK __ - r p - , L ESS VENT DAMPER ; RD - RED (SEE NOTE 3) WII - WARE YE - YELLOW . . "........:.- LADDER DIAGRAM LEGEND DUAL LIMIT OPTION - - - -- 24V WIRING I20V WIRING j pO SUPPLY 120/60/1 REVERSE ACTING ALLIANCE CIRCULATOR CONTROL RELAY 0 I ` ° — ry Ott NOTE R (SEf` NOTE 5) PRIMARY ' Figure 12: Wiring Diagram, Intermittent Ignition and Intermittent Circulation KSiE! Ytiq` WSNf?� '!::..nr„tiTis�S.W!pc!/J%�9NJY' e.trdoo GAS VALVE HSP ELEMENT 4 NOTES: 1. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRE AS SHOWN OR ITS EQUIVALENT. 2. VENT DAMPER REQUIRED IN U.S.A., OPTIONAL IN CANADA. 3. FOR CANADIAN BOILER LESS VENT DAMPER ONLY, VENT DAMPER WIRING HARNESS REPLACED WITH JUMPER PLUG. 4, CANADA ONLY - GREEN GROUND WIRE ATTACHED FROM TRANSFORMER - 105'C TERMINAL 'C' TO JACKET SCREW IN VESTIBULE. 5. ALLIANCE WATER HEATER CONTROLS SUPPLIED BY INSTALLER (SHOWN FOR DOMESTIC HOT WATER PRIORITY AND CIRCULATOR ZONING). 8. REVERSE ACTING CIRCULATOR CONTROL, IF USED, SUPPLY D BY INSTALLER. SEQUENCE OF OPERATION NORMAL OPERATION SAFETY SHUTDOWN 1. When the thermostat calls for heat, the vent damper is opened (see Paragraphs 17A through 17D). When the damper blade reaches the fully open position, the GAS VALVE powers the ignitor circuit and opens the pilot valve. 2. The sensing circuit between the Q3480 pilot and. the GAS VALVE proves presence of pilot flame. 3. The GAS VALVE de- energizes the ignitor and opens the main valve, allowing main gas to flow and ignition of main burners. 4. Where condensation, of flue gas is encountered in boiler flues; a REVERSE ACTING CIRCULATOR CONTROL should be installed to stop the Circulator before the Boiler Water Temperature drops to that at which flue gas condensation may occur. 5, The Burners and Circulator will operate simulta- neously until the THERMOSTAT is satisfied. 6. After the THERMOSTAT is satisfied the main valve, pilot valve and the circulator will be de- energized and main burner and pilot flames will be extinguished. The Vent Damper will close (see Paragraph 17E), 1. High Limit Switch In the event excessive boiler water temperature is developed the High Limit Switch will open, interrupt- ing power to the IGNITION MODULE and the DUAL COMBINATION GAS VALVE. Main Burners and 15 4. Pilot Pilot Burner( be extinguished immediately. Normal operation will be resumed when the Boiler Water Temperature drops to a point where the High Limit Switch closes. 2. Blocked Vent Switch In the event excessive blockage in the vent system is developed the blocked vent switch will open interrupt- ing power to the ignition module and dual combina- tion gas valve. Main burners and pilot burner will be extinguished immediately, the vent damper will close and the circulator will continue to operate. The source of blockage must be corrected by trained and skilled personnel from a qualified service agency before resetting switch. 3. Flame Rollout Switch In the event excessive blockage in the boiler section flue passageways is developed the flame rollout switch will open interrupting power to the ignition module and the dual combination gas valve. Main burners and pilot burner will be extinguished immediately. The vent damper will close and the circulator will continue to operate. If the flame rollout switch is activated do not attempt to place the boiler in operation. The source of blockage must be corrected and the flame rollout switch replaced by trained and skilled personnel from a qualified service agency. • A. Any pilot failure on the Q3480 Pilot will close the main gas valve and energize the ignitor. B. If the ignitor breaks or becomes disconnected, the pilot valve coil loses power, closing the pilot valve. 5, For TROUBLE SHOOTING GUIDE, see Figure 28. .r VRM,V4 1•vrcm VENT DAMPER (SEE NOTE 2) VENT DAMPER WIRING HARNESS (SEE NOTE 3) VENT DAMPER RECEPTACLE LIMIT \ I LIMB aC (VESTIBULE) HONEYWELL 03480C PILOT L ---1 —aK — -87/701- BLOCKED VENT SWITCH (VS) L1 I 1 K I I FLAME ' (EXTERNAL uurr NO) t °T L SWITCH (FRS) .J P1 J DUAL LIMIT OPTION eK L 1 PILOT BURNER GROUND (THROUGH PILOT TUBING) o e ° e a � SCHEMATIC ( DIAGRAM LEGEND • r OR 24V , THERMOSTAT (BY OTHERS) 1 OR HONEYWELL SV9500/ SV9800 GAS VALVE - -- - LOW VOLTAGE SIZE 18 AWG TYPE TEW /AWM STRANDED WIRE 105'C - ^- ^ LOW VOLTAGE SIZE 18/2 AWG TYPE CL2X OR POWER LIMITED CIRCUIT CABLE - 105•C LINE VOLTAGE SIZE 14 AWG TYPE TW OR TEW /AWM WIRE LINE VOLTAGE SIZE 18 AWG TYPE TW OR IEW /AWM WIRE -e —o- HONEYWELL SENSOR - 250'C (INCLUDED WITH PILOT) -n —a- HONEYWELL IGNITER - 250'C (INCLUDED WITH PILOT) ITEMS SUPPUEDBY INSTALLER CND I SERVICE DISCONNECT ' SWITCH - SWITCH - - T J I I r - J CR (SEE NOTE 4) OR ®L2 I L1 POWER SUPPLY 120/80/1 CIRCULATOR Y E � (SEE NOTE S) TRANSFORMER 40VA OK — -- N11 1S . WIRE BK - 0K/WH - BL - CR - OR - P1 - RD - WH - YE - 16 LI r L I I T HEERRMMOSSTAT / 't II1 . ., LIMIT I (EXTERNAL LIMIT PIPING) (VESTIBULE) DUAL OMIT OPTION A CODE BLACK BLACK WITH WHITE TRACE BLUE GREEN ORANGE PINK RED WI IITE YELLOW REVERSE ACTING 1 CIRCULATOR CONTROL O ■ (S[f NOTE 4) I I 1 POWER SUPPLY 120/80/I Jo -o r N VENT X4 4 DAMPER 1- I� I I I Y 3 FRS BVS L--4) -6 fb --CJ'-- / S I F- 4f - --f 1 T 4 , LESS VENT DAMPER (SEC NOTE 3) Figure 13: Wiring Diagram, intermittent ignition and Continuous or Gravity Circulation (SEE NOTE 4) 1 J LADDER DIAGRAM LEGEND - - - -- 24V WIRING 120V WIRING GAS VALVE HSP ELEMENT -J L2 CND NOTES: 1. IF ANY OF TIE 6RIGINAL WIRE AS SUPPLIED WITH THE APPUANCE MUST BE REPLACED, IT MUST DE REPLACED WITH WIRE AS SHOWN OR ITS EQUIVALENT. 2. VENT DAMPER REQUIRED IN U.S.A., OPTIONAL IN CANADA, 3, HARNESS A D UCEILERRTH LESS VENT DAMPER ONLY, VENT DAMPER WIRING 4. CANADA ONLY - GREEN GROUND WIRE ATTACIIED TO TRANSFORMER SECONDARY AND GREEN GROUND SCREW IN JUNCTION 00X. 5, CIRCULATOR USED ON CONTINUOUS CIRCULATION ONLY. B. REVERSE ACTING CIRCULATOR CONTROL, IF USED, SUPPLIED BY INSTALLER. II, SEQUENCE OF OPERATION NORMAL OPERATION 1. When THERMOSTAT calls for heat, the VENT DAMPER is opened (see Paragraphs 17A through 17D). When the damper blade reaches the fully open position, the GAS VALVE powers the ignitor circuit and opens the pilot valve. 2. The sensing circuit between the Q3480 pilot and the GAS VALVE proves presence of pilot flame. 3. The GAS VALVE de- energizes the ignitor and opens ' the main valve, allowing main gas to flow and ignition of main burners. 4. On Boilers equipped with Circulators that are wired to run continuously and, where condensation of flue gas is encountered in boiler flues, a REVERSE ACTING CIRCULATOR CONTROL should bo installed to stop the Circulator before the Boiler Water Temperature drops to that at which flue gas condensation may occur. 5. The Burners will operate until the THERMOSTAT is satisfied. 6. After the THERMOSTAT is satisfied the GAS VALVE will be de- energized. The Main Burners and Pilot Burner will be extinguished. If Boiler is equipped with circulator, Circulator will continue to run. The VENT DAMPER will close (see Paragraph 17E). SAFETY SHUTDOWN 1. High Limit Switch In the event excessive boiler water temperature is developed, the High Limit will open, interrupting 17 4. Pilot fir... ,t. Yt•Y. ur... .. �.. ov.av�evn. , w +.. power to the IGNITION MODULE and the DUAL COMBINATION GAS VALVE, Main Burners and Pilot Burner will be extinguished immediately and the vent damper will close. Normal operation will be resumed when the Boiler Water Temperature drops to a point where the High Limit Switch closes. 2. Blocked Vent Switch In the event excessive blockage in the vent system is developed the blocked vent switch will open interrupt- ing power to the ignition module and dual combina- tion gas valve. Main burners and pilot burner will be extinguished immediately and the vent damper will close. The source of blockage must be corrected by trained and skilled personnel from a qualified service agency before resetting switch. 3. Flame Rollout Switch In the event excessive blockage in the boiler section flue passageways is developed the flame rollout switch will open interrupting power to the ignition module and the dual combination gas valve. Main burners and pilot burner will be extinguished immediately and the vent damper will close. If die flame rollout switch is activated do not attempt to place the boiler in opera- tion. The source of blockage must be corrected and the flame rollout switch replaced by trained and skilled personnel from a qualified service agency. a, Any pilot failure on the Q3480 pilot will close the main gas valve and energize the ignitor, b. If the ignitor breaks or becomes disconnected, the pilot valve coil loses power, closing the pilot valve. . For TROUBLE SHOOTING GUIDE, see Figure 28. 4 VENT DAMPER (SEE IKNE. T) LIMIT (VESTIBULE) LIMIT (EXTERNAL [l� PIPING) LL44JJ DUAL LIMIT OPTIO1 MME ROLL -OUT SWITCH (FRS) tam P � — J �K/MI BLOCKED VENT SWITCH (FNS) NORMAL OPERATION SAFETY SHUTDOWN VENT DAMPER WIRING HARNESS (WE NOTE J) VENT DAMPER RECEPTACLE CR ' "TI --o• —Q L2 °N - 6�0{— slS'�o-' —Q• Lt POWER SERVICE FUSED DISCONNECT SUPPLY SWITChI - SWITCH _- 120 /60 /1 t- SEQUENCE OF OPERATION 24V THERMOSTAT (BY OTHERS) ao%nl 1 to IIONEIWE L VR0200C/ VR0300C OAS VALVE 7 C ITEMS SUPPLIED - INSTALLER —_ EIGND E ML YT. CIRCULATOR rm a 7 7. i� (SEC NotE 5) TRANSFORMER OVA SCHEMATIC DIAGRAM LEGEND LOW VOLTAGE SIZE 18 AWG TYPE TEW /AWM STRANDED WIRE - 105'C LOW VOLTAGE SIZE 18/2 AWG TYPE CLOX OR POWER LIMITED CIRCUIT CABLE - 105'C LINE VOLTAGE SIZE 14 AWG TYPE TW OR TEW /AWM WIRE LINE VOLTAGE SIZE LB AWO TYPE TW OR TEW /AWM WIRE I. When the thermostat call for heat, the vent damper will open (see paragraphs 17A through 17D). The gas valve is energized allowing main gas to flow and operation of the main burners. 2. Where condensation of flue gas is encountered in boiler flues a reverse acting circulator control should be installed to stop the circulator before the boiler water temperature drops to that which flue gas condensation may occur. 3. After the thermostat is satisfied the main valve will close and main burner flames will be extinguished. The vent damper will close (see paragraph 17E). If the boiler is so equipped, circulator will continue to run. 1. High Limit Switch In the event excessive boiler water temperature is developed the high limit switch will open interrupting power to the gas valve. The main burners will be extinguished immediately. Normal operation will be resumed when the boiler water temperature drops to a point where the high limit switch closes. 18 L1 T POWER S REVERSE ACTING CIRCULATOR CONTROL 0-11 O WE NOTE 4) PRI _MARY o n VENT i>~1> DAMPER I 1 I I I GAS THERMOSTAT( LIMR 2 i T3 j FRS BVS TN VALVE TA • DUAL LIMIT OPTION LADDER DIAGRAM LEGEND - - - --- 24V WIRING --- 120V WIRING CIRCULATOR (sty NOTE I) 12 GND • p, (nu NOTE Q �I 1 I (5 WIRE CODE n i / LIMIT � ._ -,, BK - BLACK I (EXTERNAL MR BK/W11 - BLACK WRH WHITE TRACE. PIPING) (VESTIBULE 1 / BL - BLUE / V� y / OR - OR ■ / LESS VENT DAMPER PI - PINK RD - RED WTI - WHITE YE - YELLOW I ; NOTES: i 1. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WIT)! THE APPLIANCE MUST BE REPLACED, IT MUST DE REPLACED Willi WIRE AS SHOWN OR ITS EQUIVALENT, 2. VENT DAMPER REQUIRED IN U.S.A., OPTIONAL IN CANADA: 3, FOR CANADIAN BOILER LESS VENT DAMPER ONLY, VENT DAMPER WIRING HARNESS REPLACED WITH JUMPER PLUG, 4. CANADA ONLY - GREEN GROUND WIRE ATTACHED 70 TRANSFORMER SECONDARY AND GREEN GROUND SCREW IN JUNCTION BOX. 5. CIRCULATOR USED ON CONTINUOUS CIRCULATION ONLY, 6. REVERSE ACTING CIRCULATOR comm. IF USED, SUPPUED BY INSTALLER. Figure 14: Wiring Diagram, 24 Volt Standing Pilot with Continuous or Gravity Circulation 2. Blocked Vent Switch In the event excessive blockage in the vent system is developed the blocked vent switch will open interrupt- ing power to the gas valve, The main burners will be extinguished immediately and the vent damper will remain open until the thermostat is turned off. The source of blockage must be corrected by trained and skilled personnel from a qualified service agency before resetting switch. 3. Flame Rollout Switch In the event excessive blockage in the boiler section flue passageways is developed the flame rollout switch will open interrupting power to the gas valve. The main burners will be extinguished immediately and the vent damper will remain open until,the thermostat is turned off. If the flame rollout switch is activated do not attempt to place the boiler in operation. The source of the blockage must be corrected and the flame rollout switch replaced by trained and sicilled person- nel from a qualified service agency. 4. Pilot The thermocouple proves pilot flame and in the absence of such within 45 -90 seconds causes the combination gas valve, which is equipped with a 100% shut -off provision, to be de- energized, thus, preventing main gas or pilot gas flow, L2 LI POWER SUPPLY 120/60/I X3 X4 LINE VOLTAGE --- -- LOW VOLTAGE THESE ITEMS TO BE SUPPLIED BY INSTALLER P I O y(R L2O I SUPPLY LIQ 1 120/60/1 FUSED DISCONNECT SERVICE SNITCH SVITC11 1 - LINE VOLTAGE - - -- LOV VOLTAGE CIRCULATOR ZONE 02 TO BOILER 1 -STAT CON- NECTIONS (IN LIEU or SINGLE ZONE T SHOW/ ON BOILER VIRING SCHEMATIC) FLAIR 'VJ' ZONE VALVES (SEE NOTE) FIELD INSTALLED 40VA TRANSFORMER (SEE MOTE) XI 2 VIRE 124V) THERMOSTATS V/ HEAT ANTICIPATOR SET AT 0.9 AMPS NOVA RED'S rag EVERY 6 ZONE VALVES) CIRCULATOR ZONE #3 02- 04 XI X2- X4- NOTE. CHECK FOR CROSS - PHASING BCTVEEN BOILER TRANSFORMER AND FIELD SUPPLIED TRANSFORMER Oil TACO AND FLAIR ZIX)E VALVE CIRCUITS. IF CROSS- PHASING OCCURS, CORRECT BY SVITCIIING XI AND 02Q/1 03 AND X4. ALSO, BOILER SECONDARY SIDE 124VI IS GROUNDED ON CI AND CANADIAN MODELS AND THE ZONE CIRCUIT MAY 401 OPERATE IF A. SEPARATE GROUND IS RADE IN THE ZONE CIRCUIT. TO TERMINALS 'R' Q 9 9 AND 'Y' ON R8285D CONTROL CENTER _ X1 — I I _ _ _ _ I I _ _ _I <USE T –STAT AND --- :-- X2.-- I -1 I — — -- I – 1 – — - -I CON– NECTIONS CIRCULATOR ON 1 1 1 1 1 1 1 1 ' 1 1 1 1 BOILER SCHEMATIC FOR ZONE #1) HONEYWELL RA832A RELAYS 1 X 3 - - - - I L__ 1 X3 - - - -1 L YE I CIRCULATOR ZONE 04 r s pD YE RD CIRCULATOR ZONE 02 r 1 Figure 15: Wiring Schematic, Zone Valves RD Figure 16: Wiring Schematic, Zone Circulators 19 2 VIRE 424V) THERMOSTATS V/ HEAT ANTICIPATOR SET AT 09 AMPS 140VA RED'D FOR EVERY 3 ZONE VALVES) CIRCULATOR ZONE #3 TACO ZONE VALVES (SEE NOTE) HONEYWELL V0043E ZONE VALVES VHITE ROGERS 81361 -102 ZONE VALVES HONEYWELL RA845A RELAYS Mr4/5.$ inre,�va��.lN.vwMt,. 2 VIRE 424V) THERMOSTATS V/ HEAT ANTICIPATOR SET AT 0.5 AMPS (40VA RED'D FOR EVERY 4 ZONE VALVES) 2 VIRE f24V) THERMOSTATS V/ HEAT ANTICIPATOR SET AT 0.3 AMPS 140VA REO'D roR EVERY 4 ZONE VALVES) 24V 24V 24V 24V 24V 24V THERMOSTAT THERMOSTAT THERMOSTAT THERMOSTAT THERMOSTAT THERMOSTAT ZONE 02 ZONE 03 ZONE 04 ZONE 02 ZONE 03 ZONE 04 F' I I I I I I I XI - - -- X2 - 1 - � II I I II I I II I I CIRCULATOR ZONE 04 4' SECTION If - OPERATING INSTRU TIONS Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler when the boiler underwent tests specified in American National Standard for Gas -Fired Low - Pressure Steam and llot Water Boilers, ANSI Z21,13b -1994. 1. MAIN BURNER CHECK - Check main burners to see that they were not dislodged during shipment. Rear of burners should be in the vertical slots in the rear of burner tray and the front of the burners should be seated completely on the orifices. 2. INITIAL START - A,FILL ENTIRE HEATING SYSTEM WITH WATER and vent air from system. Use the following procedure on a Series Loop System equipped with zone valves. (See Figure 3). 1.Close isolation valve in boiler supply piping. 2.Isolate all circuits by closing zone valves or balancing valves, 3. Attach a hose to bib cock located just below isolation valve in boiler supply piping. (Note - Terminate hose in five gallon bucket at a suitable floor drain or outdoor area). 4. Starting with one circuit, open zone valve. 5.Open bib cock. 6.Open fill valve (Make -up water line should be located directly above isolation vlave in boiler supply piping). 7. Allow water to overflow from bucket until discharge from hose is bubble free for 30 seconds. 8. Open zone valve to the second zone to be purged, then close the first. Repeat this step until all zones have been purged, but always have one zone open. At completion, open all zone valves. 9.Close bib cock, continue filling the system until the pressure gauge reads 12 psi. Close fill valve. (Note - If make -up water line is equipped with pressure reducing valve, system will automatically fill to 12 psi. Leave globe valve open). 10. Open isolation valve in boiler supply piping. I I . Remove hose from bib cock. B. Turn ROOM THERMOSTAT to lowest setting. C. Be sure that gas to pilot and main burners has been off for at least five minutes and vent damper (if used) has been in the open position. D.Turn "OFF" the electric switch serving boiler. E. Open valve on main gas line at meter. F. PURGE AIR FROM GAS PIPING. This procedure will vary with equipment furnished butin all cases adequate ventilation must be provided and no smoking or open flame permitted. To determine which of the procedures outlined in succeeding paragraphs is applicable, match suffix of boiler model found on Rating Plate with paragraph heading: 1.Standing Pilot Models (Suffix V): a. Keep electric switch "OFF ". b. Open Manual Shut -off Valve upstream of Combination Gas Valve. 20 PIPING SHOWN IN HIDDEN OUTLINE NOT FURNISHED BY MANUFACTURER THERMOCOUPLE PILOT BURNER THERMOCOUPLE LEAD r r r r r r r r , r r rr r r r , r r HONEYWELL 03400 PILOT BURLIER Fig. 17 PIPING SIIOVN IN HIDDEN OUTLINE NOT FURNISHED BY MANUFACTURER SENSOR- IGNITER SCHEMATIC PILOT & GAS PIPING INTERMITTENT IGNITION GAS CONTROL VALVE PILOT TUBING - GAS CEINIRIIL VALVE I_ P11.111 TUBING MANI DI. D • HALIIFOLII Fig. 18 c, Disconnect Pilot Tubing at gasvalve (Purgemust not be into combustion chamber).' d,Turn Main Gas Knob on Combination Gas Valve to "Pilot" Position. Depress and hold in this position until purging is complete. Turn Main Gas Knob to "off' position. e. Reconnect pilot tubing and check pipe and fittings from meter to combination Gas Valve for leaks using soap solution or other approved method. 2.Intermittent Ignition Models (Suffix S): I' a. Turn "ON" electric switch serving boiler. b. Open Manual Shut -off Valve upstream of Combination Gas Valve. c. Loosen or remove Inlet Pressure Tap Plug in Combination Gas Valve and when purging is complete, tighten or replace plug. (See Figure 19). d.Check pipe and fittings from meter to Combination Gas Valve using soap solution or other approved methods. CAUTION e. Test gas piping and connections between Combination Gas Valve and manifold, orifices, and pilot piping for leaks after boiler is operating. Use soap solution or other approved method. 3, INSTRUCTIONS TO PUT THE BOILER IN OPERA- TION. See Figure 20 for intermittent ignition. Sec Figure 21 for continuous ignition system (standing pilot). FOR YOUR SAFETY READ BEFORE OPERATING WWI WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance Is equipped with an Ignition device which automatically lights the pilot. Do Dgt try to light the pilot by hand. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS > Do not try to tight any appliance. > Do not touch any electric switch; do not use any phone In your building. > Immediately call your gas supplier from a neigh- bor's phone. Follow the gas supplier's instructions. 1. STOPI Read the safety information above on this label. 2, Set the thermostat to lowest setting. 3. Turn off all electric power to the appliance. 4. This appliance is equipped with an ignition device which automatically lights the pilot. Do Dgt try to light the pilot by hand. 5. Remove front door. 6. Locale the gas control valve at the end of the gas supply pipe going into the boiler. The gas control knob is the brown or blue plastic knob located on top of the gas control valve. 3. Remove front door. GAS INLET OPERATING INSTRUCTIONS POSITION INDICATOR 1. Set the thermostat to lowest setting. OAS CONTROL KNOB 2. Turn off all electric power to the appliance if service Is to be performed. PRESSURE REGULATOR ADJUSTMENT (UNDER CAP SCREW) INLET PRESSURE TAP INLET THERMOCOUPLE ' CONNECTION (STANDING PILOT ONLY) RED RESET DUTTON (STANDING PILOT ONLY) > If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push In or turn by hand, don't try to repair it call a qualified service technician. Force or attempted repair may result Ina fire or explosion. D. Do not use this appliance it any part has been under water. Immediately call a qualified service technician to Inspect the appliance and to replace any part of the control system and any gas control which has been under water. 7. Rotate gas control knob clockwise ( ) from "ON" position to "OFF ". Make sure knob rests against stop. 8. Wait five (5) minutes to clear out any gas. Then smell for gas, Including near the floor. II you smell gas, STOPI Follow "B" In the safety Information above on this label. If you do not smell gas, go to the next step. 9. Rotate gas control knob counterclockwise from "OFF" to "ON ". Make sure knob rest against stop. Do not force, 10. Replace front door. 11. Turn on all electric power to the appliance. 12. Sot thermostat to desired setting. 13.11 the appliance will not operate, follow the Instructions "TO TURN OFF GAS TO APPLIANCE" and call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 4. Rotate gas control knob clockwise from "ON" position to "OFF ". Make sure knob rests against stop. 5. Replace front door. Figure 20: Operating Instructions 21 Figure 19 GAS CONTROL KNOB WIRING TERMINAL OUTLET PRESSURE TAP OUTLET PILOT OUTLET PILOT ADJUSTMENT (UNDER CAP SCREW) TOP VIEW OF HONEYWELL GAS VALVES C A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instruc- tions exactly. B. BEFORE LIGHTING smell all around the appliance for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS > Do not try to light any appliance. > Do not touch any electric switch; do not use any phone in your building. > Immediately call your gas supplier from a neigh- bor's phone. Follow the gas supplier's instructions. 1. STOP! Read the safety information above. 4. Turn off all electric power to the appliance. 5. Set the room thermostat to lowest setting. POSITION GAS CONTROL 6. Remove front door. INDICATOR KNOB 7. Locate the gas control valve at the end of the gas supply pipe going Into the cAs boiler. The gas control INLET knob is the blue or brown --a► plastic knob located on top of the gas control valve. RED RESET BUTTON 14. 15. 8. Rotate gas control knob clockwise () from "ON" position to "OFF" position. 9. Wait five (5) minutes to clear out any gas. Then smell for gas, Including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on 16. this label. If you do not smell gas, go to the next step. NOTE: Vent damper must be open during this five (5) 17. minute wait period. 18. 10. Remove the burner access panel located above the burners. 1. Set the thermostat to lowest setting. 2. Turn off all electric power to the appliance if service Is to be performed. 3. Remove front door. FIg. 21: Lighting Instructions 22 FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of Ilfe. > If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance If any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. LIGHTING INSTRUCTIONS 11. Find the pilot by following the aluminum tube from the gas control valve to the pilot located between the steel tube burners. PILOT BURNER THERMOCOUPLE 2. Read the lighting instructions all the way through before starting the procedure. 3. If equipped with a vent damper, set the room thermo- stat to highest setting and wait two (2) minutes for 12. Turn gas control knob counterclockwise to the damper to open. "PILOT" position. 13. Push in red reset button and hold in. immediately light the pilot with a match. Continue to hold the red reset button for about one (1) minute after the pilot is lit. Release button and it will pop back up. Pilot should remain lit. If it goes out, repeat Steps 8 -13. > If button does not pop up when released, stop and immediately call your service technician or gas supplier. )- If the pilot will not stay lit after several tries, turn gas control knob clockwise () to "OFF" and call your service technician or gas supplier. Replace burner access panel. Turn gas control knob counterclockwise rT to "ON" position. Knob can be turned to "ON" only if red reset button is up. Replace front door. Turn on all electric power to the appliance. Set room thermostat to desired setting. TO TURN OFF GAS TO APPLIANCE 4. Turn gas control knob clockwise ( to "OFF ". Do not force. 5. Replace front door. 4. CHECK GAS INPUT RATE TO ICrLER NOTICE USA boilers built for installation at altitudes greater than 2,000 feet above sea level have been specially orificed to reduce gas input rate 4 percent per 1,000 feet above sea level per the National Fuel Gas Code, NFPA 54 /ANSI Z223.1, Section 8.1.2 and Appendix F. Canadian boilers' orifice sizing is indicated on the rating plate. High altitude boiler models are identifiable by the model number suffix capital "Fl" on the rating plate. A. Input Rate and Maximum Inlet Pressure shown on Rating Plate must not be exceeded. Inlet pressure must not be lower than minimum inlet pressure shown on Rating Plate. 13. All Rate checks and all adjustments are to be made while boiler is firing - all other appliances connected to the same meter as the boiler must be off. C. With boiler off, water Manometer or water column gauge should be connected to a shut -off cock installed in the 1/8" outlet pressure tap in the gas valve (See Figure 19). By installing gas cock upstream of manometer, gas pressure can be introduced gradually - without shut -off cock, surge of pressure when boiler is turned on, could blow liquid out of manometer. Replace plug in gas valve when rate check is finished. D. LP Gas Input: Adjust Regulator on Gas Valve so that manifold pressure is 10 inches water column. Turning Regula- tor Adjusting Screw Clockwise increases pressure. Counterclockwise rotation decreases pressure. E. Natural Gas Input 1. Appx. Input - Adjust regulator on Gas Valve so that manifold pressure is three and a half (3' /z) inches water column (three inches water column for high altitude with 1" main burners). Turning Regulator Adjusting Screw Clockwise increases pressure, Counterclockwise rotation decreases pressure. If more accurate check on input is necessary see (2) below. For minor input changes readjust Regulator Gas Valve to increase or decrease manifold pressure to obtain corre ., riding increase or decrease in gas input. If it is necessary to increase manifold pressure more than 0.3" of water to obtain rated input, remove orifices and drill one size larger. Reinstall and recheck input rate. 2. Additional Check on Input - Since input is a function of heating value, specific gravity, and volume of gas flow contact your utility for the first two items in • order to utilize the formula below. The gas meter should then be clocked for. three (3) minutes with stop watch and substituting the appropriate values in the formula below, determine what the gas flow should be in this 3 minute period to give the input shown on the Rating Plate: Gas Input cu. ft _ Btuh Input per 3 min. 5. MAIN BURNER FLAMES should have a clearly defined inner cone (see Figure 22 or 23) with no yellow tipping. Orange - yellow streaks caused by dust should not be confused with true yellow tipping. Heating Value Multiplier from of Gas x Table 3 (Btu / cu. ft. ) Figure 22: Main Burner Flame, 50 mm Burners OUTER CONE• DARKER BLUE INNER CONE • BLUE ORIFICE DARKER AREA WITHIN INNER CONE ( ,EUnIuIuuu ��►uu�uu�uu�� uuuuuue MIXTURE) (UNBURNED U NB S�1 mil Figure 23: Main Burner Flame, 1 Inch Burners 23 INCANDESCENT OUTER MANTLE, BLUE WITH OCCASIONAL ORANGE FLASHING OUTER TRANSPARENT , GLUE RKER INNER CONES, SHARPLY OUTLINED WITH BRIGHT LIGHT BLUE PARTIA PARTIALLY LIFTED FROM BURNEii, C. CHECK PILOT BURNER FLAME. A.Continuous Ignition (Standing Pilot), Models 202 and 202X. See Figure 24. The pilot produces a single pilot flame. The flame should be steady, medium hard blue enveloping 3/8 to 1/2 inch of thermocouple. B. Continuous Ignition (Standing Pilot), Models 203 through 207 Natural Gas. Sec Figure 25. The pilot produces a single pilot flame. The flame should be steady, medium hard blue enveloping 3/8 to 1/2 inch of thermocouple. C. Continuous Ignition (Standing Pilot), Models 208 through 210 and LP Gas models 203 through 207. See Figure 26. The pilot produces three (3) flames. The center flame should be steady, medium hard blue enveloping 3/8 to 1/2 inch of thermocouple. D.Intcrmittent Ignition. See Figure 27. The pilot produces three (3) flames. The center flame should be steady, medium hard blue enveloping 3/8 inch of sensing probe. PILOT BURNER PILOT BURNER THERMOCOUPLE FLAME C Fig. 24: Typical Pilot Flame, Robertshaw 7CL -6 FLAME --'� 0 3/8' THERMOCOUPLE Fig. 25: Typical Pilot Flame, Honeywell 0350 3/8 24 7. CHECK THERMOSTAT OPERATION. Raise and lower temperature setting as required to start and stop burners. �1Y "..9 tT.:::' ".mss,• r 8. CHECK HIGH LIMIT CONTROL. Jumper Thermo- stat Terminals or Thermostat connections in Limit Control. Allow burners to operate until shutdown by limit. RE- MOVE JUMPER. 9. CHECK DAMPER OPERATION if Boiler is equipped with Vent Damper. Vent Damper must,be open when boiler is running. Start boiler, refer to instructions on damper to determine if damper is in the full open position. 10. CHECK IGNITION SYSTEM SAFETY SHUTOFF DEVICE. A. 24 volt - loosen thermocouple at gas valve. B. Intermittent Ignition - Remove pilot lead wires from gas valve, If burners do not shut down determine cause of malfunction. Replace necessary items and check operation. PILOT BURNER IGNITER CENTER FLAME THERMOCOUPLE SENSOR CENTER FLAME 3/B' Fig.' 26: Typical Pilot Flame, Honeywell 0327 3 /LT' GROUND STRAP Fig. 27: Typical Pilot Flame, Honeywell 03480 START • TURN GAS SUPPLY OFF • SET THERMOSTAT TO CALL FOR HEAT SV9500 /SV9600 IS POWERED (24 VAC NOMINAL) IGNITER WARMS UP NO AND GLOWS RED PILOT VALVE OPENS ., YES • TURN GAS ON • PILOT BURNER LIGHTS • I SYSTEM OK YES I MAIN VALVE OPENS YES 1 NO-* - NO-* CHECK: lojol 01 • LINE VOLTAGE POWER • LOW VOLTAGE TRANSFORMER • LIMIT CONTROLLER •THERMOSTAT • WIRING • AIR PROVING SWITCH ON COMBUSTION AIR BLOWER SYSTEM • VENT DAMPER (IF USED) IS OPEN AND END SWITCH MADE UNPLUG PILOT BURNER CABLE, MEASURE VOLTAGE AT SV9500/SV9600 HSI TERMINALS (24 VAC NOMINAL, SEE INSET) REPLACE IGNITER/FLAME ROD ASSEMBLY MEASURE VOLTAGE TO SV9500 /SV9600. (VOLTAGE MUST BE AT LEAST 19.5 VAC.) YES YES REPLACE IGNITER /FLAME ROD ASSEMBLY NO-* • REPLACE IGNITER/ FLAME ROD ASSEMBLY AND RETAIN • RESTART r TROUBLESHOOTING SEQUENCE.. DOES MAIN VALVE OPEN? DISCARD OLp IGNITER/ FLAME ROD ASSEMBLY 1 - NO -10 -NO -9 TERMINALS HSI INSET NO- - REPLACE SV9500/ SV9600 CHECK TRANS- FORMER, LINE VOLT SUPPLY REPLACE SV9500/ SV9600. SAVE OLD IGNITER/ FLAME ROD ASSEM- BLY FOR SERVICE, Figure 28: Troubleshooting Guide, Honeywell Intermittent Ignition 25 T:. CY. JW': a; cJ�'; T` �` K! ?: <,.Y.'YJrinnnit.v.!N!n•rt4'M4 W •�ht'r..c�♦ .n..s.m'.t 1. Inspection should be conducted annually. Service as frequently as specified in paragraphs below. While service or maintenance is being done, Electrical Power and all Gas Supply to the Boiler must be "off ". CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 2. VENT SYSTEM. Vent system (see Figure 8 for typical installation) should be checked annually for. A. Obstructions. B. Accumulations of soot. C. Deterioration of vent pipe or vent accessories due to condensation or other reasons. D.Proper support - no sags, particularly in horizontal runs. E. Tightness of joints. F. Proper vent damper operation - see par. 9, page 24. G.Remove all accumulations of soot with wire brush and vacuum, sec Fig. 29 or 30. Remove all obstructions, Replace all deteriorated parts and support properly. Seal all joints. 3. CLEANING BOILER FLUES, see Fig. 29 or 30. Flue passageways in the boiler sections should be checked annually for any blockage or accumulation of soot. To obtain access to flueways: A.Remove vent pipe, damper (if boiler is so equipped), blocked vent switch, and draft hood. B. Remove sheet metal screws securing Jacket Top Panel, lift panel and rotate about relief valve piping until top of boiler is exposed. ' C. Remove bolts securing Canopy to Boiler Sections. Remove Canopy - flueways are now exposed. D. Models with flue gas baffles only: Remove baffles by lifting out of flueways. 26 S CTION III - SERVICE C Using flashlight, examine all flue passageways. If passageways are free of soot and,obstruction, replace canopy (and flue gas baffles, if applicable), and seal. Reinstall Jacket Top Panel, draft hood, blocked vent switch, damper (if boiler is so equipped), and vent pipe. If the flue passageways need cleaning, remove burners as described in paragraph 4 below. Using long handle wire or bristle flue brush and vacuum, brush flueways thor- oughly from top of boiler as illustrated in Fig. 29 or 30. Replace canopy and seal with boiler putty. Reinstall Jacket Top Panel, draft hood, blocked vent switch, damper (if boiler is so equipped), and vent pipe. •• >C: ��`1'('f,? "= a.`4'1.^.'�4 ^rN�+"•*"4b!r +'rJ; Fig. 29: Cleaning of Vent System, Boller Flues, and Burners, 1 Inch Burners Only Boiler Model Main Burner with Pilot Bracket " Pilot Burner Located Between Main Burners 1 Inch 50 mm 1 Inch 50 mm 202 1 - -- 1 & 2 - -- 202X 1 • -- 1 & 2 - -• 203 1 1 1& 2 1& 2 204 2 2 2 &3 2 &3 205 3 2 3 &4 2 &3 206 4 3 4 &5 3 &4 207 6 3 687 3 &4 208 7 4 788 4 &5 209 8 4 8 &9 4 &5 210 9 5 9810 586 ' Main burners numbered left to right as viewed from front of boiler. NOTICE 4. BURNERS AND FIREBOX SHOULD BE CLEANED ANNUALLY, AND IF NECESSARY ADJUSTED ONCE A YEAR BY A QUALIFIED SERVICE AGENCY. A.TO REMOVE BURNERS FOR CLEANING, CHANGING ORIFICE PLUGS, OR REPAIRS. 1. Remove the jacket front panel. 2.Disconnect pilot tubing at the gas valve. (See Figures 17 and 18).. 3. Disconnect thermocouple (standing pilot) or pilot lead wires (intermittent ignition) at the gas valve. 4.50 mm burners only. Remove injection shield assembly (See Figure 30). 5. Remove wires to flame roll -out switch. 6. Remove the burner access panel. /A1111 11MOvM / Oo(OI DIAFTWOO JACK I 10P PANEL 41000(4 0(N, SMIICH WWI ACCESS PANEL FLAY[ SOLI, OUT $I.lICI1 . SOFT ENSILE UIUSN U, �4f [LIYL U[l0 �l 47 - NEM(10AILE STOOL 104041 / LOWER FIIOII (AWL f' VENT OA r i ILUC 044 SUI /Ll 1411(01 NE01 Figure 30: Cleaning of Vent System, Boiler Flues, and Burners, 50 mm Burners Only 27 7.50mm dia. burners only. Remove orifice hitch pin clips. 8. Mark the location of the pilot main burner on the manifold if the marking on manifold is missing or obliterated. 9. Hold burner at throat, a. 1 inch dia. burners. Lift front of burner to clear orifice. Burner which holds pilot can only be removed by lifting at a 45° angle after burner adjacent to its right is removed. b. 50 mm dia. burners only. Push toward the rear until the burner face plate clears the orifice. Lift burner out. 10.Brush top of burners with a soft bristle brush, see Fig. 29 or 30. Vacuum burners. Check orifices to see that drilled passageways arc free of lint or dirt. 11.Vacuum tip of Pilot Burner. B. CLEAN FIREBOX by vacuuming. Exercise care not to disturb insulation inside the base. C. INSTALL BURNERS by reversing procedure used to remove burners. Make sure burner with pilot assembly is in same location as original installation - see Table 5 Check burners to see that they are located properly on support bracket at rear of burner, see Fig. 31 or 32. Reinstall injection shield assembly (50 mm burners only) and burner access panel. Reconnect flame roll- out switch wires, pilot gas supply, thermocouple lead or pilot lead. D. CIIECK MAIN BURNER and PILOT FLAMES, see procedure on page 23 and 24. Table 5: Pilot Burner Location SLOT IN BURNER TRAY FOR HAIN BURNER INSERTION INSULATIDNY RASE TRAY MAIN BURNER BURNER TRAY i MANIFOLD B RACE CT ONE PIECE ORIFICE Fig. 31: Main Burner Installation, 1 Inch Burners 5. CHECK ALL CONTROL AND DAMPER OPERA- TION ANNUALLY see procedure on page 24. GAS NANIFUL D HITCH PiN CLIP (SNIERE USED) 6. REMOVAL OR REPLACEMENT OF PILOT AS- SEMBLY OR PILOT ASSEMBLY PARTS If pilot assembly, thermocouple or pilot orifice need replacing, remove main burner with pilot using procedure described in Par. 4. A.To replace orifice: 1. Disconnect pilot tubing. The Robertshaw 7CL -6 and Honeywell Q350 pilot orifices are insert type retained by the compression fitting. The Honeywell Q327 and Q3480 pilot orifice is a spud type screwed into pilot burner. Replace with desired orifice. Sec Key No. 5B. 2,Reconnect pilot tubing and check for leaks, 13. To replace Honeywell Q309A thermocouple in Q327 or Q350 pilot: 1.Loosen attachment nut securing thermocouple to barrel of pilot burner. Disconnect other end at combination gas valve. 2. Remove thermocouple and replace with equal. 28 SLOT III BURNER TRAY TOR MAIN BURNER INSERTION INSULATION BASE TRAY 50 MIA MAIN BURNER UPPER SHIELD MANIFOLD BRACKET WINO NUT CAS MANIFOLD HITCH PIN CLIP BURNER TRAY ASSEMBLY —ONE PIECE GROOVED ORIFICE LOWER SHIELD OF INJECTION SHIELD Fig. 32: Main Burner Installation, 50 mm Burners C. To replace Q3480 igniter- sensor rod assembly; 1.Remove spring clip by pulling it away from the pilot burner. 2. Remove assembly from pilot burner and disconnect harness from gas valve. 3.Replacc with equal. D. To replace complete pilot assembly. I.Remove machine screws holding pilot burner to pilot bracket. 2.Disconnect pilot piping. 3. Disconnect all other leads to pilot. 4.Select pilot assembly with identical model number, reconnect leads and pilot tubing - resecure to pilot bracket, E. Reinstall main burner following procedure described in Par. 4. 7. LUBRICATION There are no parts requiring lubrication on the part of the service technician or the User. Circulator bearings are water lubricated. t�s5ct rattr, tirsal ;r Alabama A Missouri A Oklahoma A Alaska A Montana A Oregon A Arizona A ' Nebraska , j , A Pennsylvania D Arkansas A Nevada A Rhode Island B, California A New Hampshire B South Carolina A Colorado A New Jersey Mercer County All other Counties D C South Dakota A Connecticut B Tennessee A Delaware D Texas A Florida A New Mexico A Utah A Georgia A New York Albany, Fulton, Montgomery, Rensselaer, Saratoga, Schenectady, Schoharie, Warren, Washington Counties Sullivan County All Other Counties B D C Vermont B Hawaii A Virginia Arlington,Accomack,Clarke, Fairfax,Frederick,Fauquier, D Loudoun,Northampton and Prince William Counties All other Counties A Idaho A Illinois A Indiana A Iowa A Kansas A Kentucky A North Carolina A Washington A Louisiana A North Dakota A Washington, D.C. D Maine B Ohio Athens, Belmont, Gallia, Jefferson, Lawrence, Meigs, Monroe, and. Washington Counties All other Counties D West Virginia D Maryland D Wisconsin A Massachusetts B Wyoming A Michigan A , , ;� .''r 1?? : r ? i r.'t'��I ' w � f� Minnesota A Mississippi A A Canada A A. Burnham Corporation - Central and Western Regions C. Burnham Corporation - Metropolitan Region P.O. Box 3079 100 Davidson Avenue Lancaster, PA 17604 -3079 Somerset, NJ 08873 Phone: (717) 293 -5836 Phone: (908) 560 -9800 FAX: (717) 293 -5832 FAX: (908) 560 -9814 B. Burnham Sales Corporation - Northeast Region D. Burnham Corporation - Mid - Atlantic Region 19 -27 Mystic Avenue P.O. Box 3079 Somerville, MA 02145 Lancaster, PA 17604 -3079 Phone: (617) 625 -9735 Phone: (717) 293 -5861 FAX: (617) 625 -9736 FAX: (717) 293 -5855 S *i,TION IV REPAIR PAIi i'S All Series 2 Repair Parts can be ordered through the nearest Burnham Regional Office or Manufacturer's Representative for delivery from Lancaster, PA. These offices can also advise as to availability of product and repair parts from a more local sources. Burnham Corporation Regional Offices Contact Regional Office Indicated for your State 29 FRONT OF BOILER Figure 33: Section Assembly 30 Section Assembly 30 Canopy Group 32 Base Assembly 34, Manifold and Main Burners 1 Inch Main Burners 36 50 mm Main Burners 38 Pilot Burner and Gas Valve Continuous Ignition (Standing Pilot) 40 Intermittent Ignition 41 Jacket Assembly 42 Water Trim 44 Controls 46 Draft Hood and Vent Damper 47 K ey No Description Part NO. \ . Quantity 202 202X I 203 204 205 206 207 208 209 210 1. Section Assembly (Intermittent and Continuous Circulation Only) 1 Section Assembly, Complete ... ... •.. ... ... 617170321 --- 1 1 --- --- --- --- --- --- --- 1 --- --- --- --- --- --- --- 1 --- --- --- -- --- --- --- 1 --- --- --- --- --- --- --- 1 --- --- --- --- .•. --- ... 1 ... --- — --- — --- ... 1 — — — --- .— — ... 1A Lett End Section 71717011 1. ' 1 1 1 1 1 1 1 15 Center Section 7171703 --- 1 1 2 3 4 5 6 7 8 IC Right End Section 71717021 1 ' 1 1 1 1 1 1 1 1 1. Section Assembly (Gravity Circulation Only), 1 Section Assembly, Complete 617170231 1 --- --- --- --- --- — --. .-- --- 617170331 --- 1 1 --- ... ... ... ... 617170431 --- --- — 1 --- --- ... ... --- ... 617170531 --- --- --- •.. 1 --- ... ... --- ... 617170631 --- --- — --- --- 1 --- --- --- .... 617170731 --- -- --- ... ..• --- 1 ... "- ... 617170831 --- --- — ... .•. '" — 1 '" ... 617170931 --- ..• --- ... .... — "' --- 617171031 , ---; I I --- ... .... — — ... — 1A Lott End Section 71717041 : 1 I 1 1 1 1 1 1 1 1 1 1B Center Section 7171703 . I 7,- d , ;1.1 1 2 3 4 5 6 7 8 10 . . Right End Soction 71717051 I, 1 F I 1. Section Assembly (Common Components) 1D Tie Rod, 1/4-20 x 6" 60861054 2 --- --- --- --- --- — --- --- — Tie Rod, 1/4-20 x 9" 80861040 --- 2 2 — --- --- — --- --- -- Tie Rod, 1/4-20 x 12W 80861041 --- --- --. 2 --- --- --- — — — Tie Rod, 1/4-20 x 151/2" 80861042 --- --- — --- 2 — --- --- --- --- Tie Rod, 1/4-20 x 19" 80861043 --- --• --- --- --- 2 --- --- --- -- Tie Rod, 1/4-20 x 22 80861044 --- --- --- --- --- — 2 --- ..- --. llo Rod, 1/4-20 x 251/2" 80861045 -- — --- .-- — — ... — ... Tie Rod, 1/4-20 x 29' 80861046 --- — --- --- — --- --- -- 2 — Ile Rod, 1/4-20 x 32W 80861047 --- --- .-•- --- --- — --- --- --- 2 1E Flat Washer, 1/4' 80860603 4 4 4 4 4 4 4 4 4 4 1F Heavy Hex Nut, 1/4-20 80860405 4 4 4 4 4 4 4 4 4 4 1G Slip Nipple 806600009 2 4 4 6 8 10 12 14 16 18 31 • CANOPY GROUP Figure 34: Canopy Group 32 J i i;, t cT.ii:; 1 .reAlVIS5.+1:: W..P1!`rSi�A' pros x.∎∎%mAY etlItIvrrevar talevl`psiVcos of E. Key No. Description --_-_-__-_ Part ` ' ` �U�n1bV ^ ~~~ ' ^~^~ �2o3 K U 204 U 205 U 206 0 207 208 209 210 ~~~~~ ~_~--, 2. Canopy Group (2B Models Only) • !`' {' / 2A Canopy Assembly 61117021 _ _ _ _ _ _ _ _ 61117030 — 1 — — — — — — — — e111703 — 1 — -- .— — — — — 6111704 — — — 1 --- --- --- --- --- -- a1117o5 _ _ [ _ 1 --- _ _ _ _ 6111700 -- -- — — --- 1 -' '- — -- • e111707 --- --- — — — — 1 — — — 6111708 — — --- — — — --- 1 — — 6111709 --- --- — --- — _. — — 1 — 6111710 --- — --- — — --- --- --- — 1 3B Cedmoe Bolt, 1/4-2oxr 80860115 3 i� 8 � � o � � � 2 2C . Flat Washer, ur 80860603 2 12 2 2 2 2 2 2 2 2 2D Nut, Hex, W'uo 80860404 2 ! 2 2 2 2 2 2 2 2 2E Gasket 8206001 1 1 ! 1 1 1 1 1 1 1 1 2F Flue Gas Baffle ( Baffle rStandIng PWot Only) ("LP - Standing Pilo Only 7111741 U 1 ' ' � '2^ 3" 4 •• o •• G^^ r 8r 0r 2. Canopy Assembly (2h Models Only) 2A Canopy Assembly ' 611170301 --- — 1 / — — — — — — — 611170401 — — — 1 --- --- — — — — 611170*01 -,' — -- ^-- 1 -' — -` — -- 611170601 --- — — — --- 1 — — — — 2B oadmQo Bolt, 1/4-2ox1^ 80e60115 --- --- 2 2 2 2 — -- — -- 2C Flat Washer, x" 80860603 -' --- 2 2 2 2 — -' -' -' 2D Nut, Hax.u-2o 80860404 -' -' 2 2 2 2 — -' -' -' 8E Gasket 6206001 --- -' 1 1 1 1 --- -- — — 2F Flue Gas Baffle 7111741 -- — 2 3 4 5 --- - ~ — -- • | | • Figure 35: Base Assembly Key No. Description —6-A1 er Size Part No. Qty, 3. Base Assembly 3 Base Asembly (Complete) Available for 1 Inch Burners Only 202 618600291 1 202X 618600391 1 203 618600391 1 204 618600491 1 205 618600591 1 206 618600691 1 7 618600791 1 208 618600891 1 209 618600991 1 618601091 1 718600705 1 202 718600291 1 718600805 1 202X 718600391 1 718600905 1 203 718600391 1 718601005 1 204 718600491 1 6186001 Assembly 205 718600591 1 3A Base Tray 206 718600691 1 8186006 4 207 718600791 1 618600261 1 208 718600891 1 618600361 1 209 718600991 1 618600361 1 210 718601091 1 618600461 1 202 718600211 1 618600561 1 202X 718600311 1 618600661 1 203 718600311 1 207 204 718600411 1 208 205 718600511 1 3B Base Wrapper 206 716600611 1 210 207 718600711 1 Base Sealant (Common) All 208 718600811 1 202X 209 718600911 1 203 210 718601011 1 3B1 Base End Insulation All 720601 2 205 202 72060025 1 206 202X 72060035 1 Base Sealant 203 72060035 1 204 72060045 1 362 Base Rear Insulation 205 72060055 1 1 206 72060065 1 72017101 1 207 72060075 1 208 72060085 1 . 20 3H 209 72060095 1 210 72060105 1 202 618600241 1 21 202X 618600341 1 3J 203 618600341 1 4 3K 204 618600441 1 4 Base Front Panel Assembly 205 618600541 1 3C 3M 206 618600641 1 4 207 618600741 1 208 618600841 1 209 618600941 210 618601041 .....■, • 1/ Key No. 1. `" Description Boiler Size Part No. Qty. 202 718600205 1 202X 718600305 1 203 718600305 1 204 718600405 1 205 718600505 1 3D Burner Tray 206 718600605 1 207 718600705 1 208 718600805 1 209 718600905 1 210 718601005 1 3E Base Leg Assembly All 6186001 4 3E1 Base Leg All 71860021 4 3E2 Nylon Glide All 8186006 4 202 618600261 1 202X 618600361 1 203 618600361 1 204 618600461 1 205 618600561 1 3F Burner Access Panel 206 618600661 1 207 618600761 1 208 618600861 1 209 618600961 1 210 618601061 1 Base Sealant (Common) All 6206002 1 202X 72017031 1 203 72017031 1 204 72017041 205 72017051 3G 206 72017061 .T....... Base Sealant 207 72017071 208 72017081 209 72017091 1 210 72017101 1 202 thru 80860700 20 3H Self Screw 206 - Tapping 207 thru 80860700 21 210 3J Self- Tapping Screw, 5/16" - 18x1 -1/4 All 80860717 4 3K Flat Washer, 3/18" All All 80860601 4 3L Lock Washer, 5/16" All 80860604 4 3M Hex Nut, 5 -16, All 80860403 4 35 NOTE' SEE PILOT AND GAS VALVE GROUP 36 Figure 36: Manifold and Main Burners (1 Inch Main Burners) (MU. ON BASE SIDE PANELS) ,: Key No. -- Description Part No. Quantity 202 I 202X 203 204 I 205 I 206 207 208 209 210 4. Manifold and Main Burners (1 Inch Main Burners Only) 4A Main Burner 8236099 1 2 2 4 6 I 8 11 13 15 17 48 Main Burner with Pilot Bracket I ---- See Table Below 4C Manifold 82260023 1 ---- ---- ---- ---- ---- ---- ---- ---- ---- 82260033 ---- 1 1 ---- ---- ---- ---- ---- ---- -- 82260043 ---- ---- ---- 1 ---- ---- ---- ---- ---- ---- 82260053 ---- ---- ---- ---- 1 ---- ---- ---- ---- ---- 82260063 1 ---- ---- ---- ---- 1 ---- ---- 1 .... 82260103 1 4D Main Burner Orifice ---- Soo Table Below 4E Screw, Machine, Slotted Round Head, 10-32 x 3/16' 8 00 2 2 2 2 2 2 2 2 2 2 4F Screw, Self Tapping, Phillips Pan Hoad, 1/4-20 x V2" 80860700 4 4 4 4 4 4 4 4 4 4 4B. 1 Inch Main Burner with Pilot Bracket, 24-volt Continuous Ignition (Standing Pilot) Natural Gas On y 4B Main Burner with 70° 7CL-6 Pilot Bracket and Offset Lancings 8231706 1 1 --- --- --- --- --- --- --- --- Main Burner with 70° 0350 Pilot Bracket and Offset Lancings 8236097 --- --- 1 1 1 1 1 --- --- --- Main Burner with 60° Pilot Biadiet 1 1 4B. 1 Inch Main Burner with Pilot Bracket, 24-volt Continuous Ignition (Standing Pilot) LP Gas Only 48 Main Burner with 70° 7CL-6 Pilot Bracket and Offset Lancings 0231706 1 1 --- --- --- - --- --- --- --- Main Burner with 45° Pilot Bracket 8236111 --- --- 1 1 1 1 1 1 1 1 4B. 1 Inch Main Burner with Pilot Bracket, Intermittent Ignition Only 4B 'Main Burner with 60° Pilot Bracket 8236098 1 1 1 1 1 1 4D. i Inch Main Burner Orifices, Natural Gas, Normal Altitude, U.S.A. and Canada 4D Main Burnor Orifice, #47 (White) 822710 2 3 --- --- --- --- 12 14 16 18 Main Burner Orifice, #44 (Orange) ._ 822712 --- --- Main Burner Orifice, #45 (Pink) 822711 --- --- --- 5 7 9 --- --- --- — 4D. 1 Inch Main Burner Orifices, LP/Propane, Normal Altitude, U.S.A. and Canada Main Burner Orifice, 1.25 mm (Purple) 822705 5 7 9 --- --- --- --- 4D Main Burner Orifice, #55 (Green) 822708 --- --- 3 --- --- --- --- --- --- --- Main Burner Orifice, 3/64 (Blue) 822704 --- 3 --- --- --- --- 12 14 16 18 37 1 NOTE: SEE PILOT AND GAS VALVE GROUP (MTD, ON BASE SIDE PANELS) Figure 37: Manifold and Main Burners (50 mm Main Burners) 38 * Continuous Pilot Ignition: - Q327A Only - Not suitable for use with Q350A 24V Continuous Pilot Ignition Intermittent Ignition: Q3480C Key No. Description Part No ' .,~ Quantity 202 202X 203 204 205 206 e07 208 209 210 4. Manifold and Main Burners (50 mm Main Burners Only) 4A Main Burner 8236091 -- -- 1 o u 4 5 s 7 e 4B Main Burner with 45^Pilot Bracket 8230093 —' —' 1 1 1 1 1 1 1 1 4o Manifold 82260034 — — 1 — — — — — — — 82260044 — -- —' 1 -- -- -- —' —' -- 82260054 — — — — 1 — — — — — 82260064 — —' —' —' -- 1 -- —' — -- 82260074 -- -- —' —' -- -- 1 -- -- —' 82260004 — . — — — — — — 1 — — 82200084 -- -- '— —' -- —' — -- 1 '— 82260104 — — — — — — — — — 4E 50 mm Main Burner Orifices, Natural Gas, High Altitude, U.S.A. and Canada, 2000-500O Ft. Altitude Main Burner Orifice, #38 822680 — — 2 — — _ _ _ _ _ Main Burner Orifice, #37 822601 — — -- 3 4 5 8 7 8 9 5Omm Main Burner ohUuoa.L�Pmpano.H�hAN�doU.G���dCanada.2000-60UOFLA|Utudu Main Burner OriFice, #53 8220002 — —' 2 —' —' —' —' —' —' —' Maio Burner Orifice, V52 822641 — —' -- 4F External Hitch Pin Clip 822004 — -- 8 9 acrew, Machine, Slotted 1n_au 3/16" ' Head, 80860800 2 ` 2 2 2 2 2 2 2 4 �' 4J acrm*.SeUTapP|nD.phU||PsPan Uead.%'2ux|f' . 80860700 --- -- 4 4 4 4 4 4 4 4 Lower injection Shield 6186003 — — 1 — _ _ _ _ _ _ 618600401 — — — 1 — _ _ _ _ _ 618600501 — --- — — 1 --- _ _ _ _ 618600601 --- — — — --- 1 _ _ _ _ 618600701 — -- — _ _ _ / _ _ _ 618600801 — --- — — — _ 1 _ _ 61e600901 — — — — _ _ _ 1 _ 618601001 — — — _ --- _ --- _ ' Upper Injection Shield . 718600303 — — _ _ _ _ _ _ 718600403 — — 1 _ _ _ _ _ _ 710600503 — — -- _ 1 _ --- _ _ — 4K 718600603 — — — _ _ 1 _ _ _ — 718600703 — — --- --- _ --- 1 _ _ _ 718600803 — — — — --- --- _ 1 _ _ 718600903 — — ' -- • — --- _ _ 1 _ 718601003 --- — — — --- --- _ --- _ 4L Wing Nut, u20 Size 13 80860980 --- -- u • /. N Description Part No, Quantity 202 1202X 1 203 , 204 1 205 206 207 208 209 210 5. Pilot Burner and Gas Valve, 24 -volt Continuous ignition, Natural Gas 1 Inch Main Burners Only) • 5A Pilot Burner, Robertshaw 7CL -6 !Pilot 8231702 1 1 [ - -- --• - -- - -- ••- --• --- --- Burner, Honeywell Q350A1644 8236102 - • - -- 1 1 1 1 1 - -- • -- Pilot Burner, Honeywell Q327A1949 8236103 - - - -- - - •-- - 1 1 1 5B Pilot Orifice, Robertshaw 76376 -1 .010" Included with 5A 1 1 --- - - - - - - - -- - Pilot Orifice, Honeywell 390686 -22 .012" - i 1 1 1 1 - - ---- Pilot Orifice, Honeywell 398146AG .026" 5C Compression Nut 1/4" OD x 1/4" NPT Included w/ 5A & 5G 1 1 - - ••• - -- - -- Compression Fitting, 1/4" OD x 1/4" NPT 1 1 - - - - -- - - -- - - - -- Compression Nut /Fitting, 1/8" OD x 1/4" NPT 2 2 2 2 2 2 2 2 5D Pilot Tubing, 1/8" OD x 40" LG 8236100 5E Gas Valve, Honeywell VR8200C3005 81660143 1 1 • -- ••- - - - -- - - - -- --- Gas Valve, Honeywell VR820006008 81660182 -- 1 1 1 1 • -- - -- - -• --- Gas Valve, Honeywell VR8300C4134 81660183 - -- - -- -•- - 5F Thermocouple, 30 ", Robertshaw 42930 8231704 1 1 -- - - -• - - -• • - --- Thermocouple, 30 ", Honeywell Q309A 8236024 -- • -- 1 1 1 1 1 1 1 1 5G Pilot Tubing, 1/4" OD x 8" LO 8236093 1 1 - -- •- - -- -° --- - - --- --- 5H Male Adapter, 1/4" OD x 1/8" NPT 822630 2 2 - - - - -- - - --- 5J Regulator, 3.5" w.c., Maxitrol RV12LT 8231705 1 1 - -- - - -- - • - -•- - - --- 5K Pilot Tubing, 1/4" OD x 6" LG 8236094 1 1 -- - - - -- - - - - - ---- 5L Compression Coupling, 1/4" x 1/4" x 90° 8236046 1 1 -- - - -• •- --- - - --- 5M Pilot Tubing, 1/4" OD x 9" LG 8236047 1 1 - -- - -- • -- •- - - - - - 5. Pilot Burner and Gas Valve, 24 -volt Continuous Ignition, LP /Propane 1 Inch Main Burners Only) •a Pilot Burner, Robertshaw 7CL -6 8231703 1 1 - -•- - -- -• - - 5A Pilot Burner, Honeywell Q327A1915 8236106 - Pilot Orifice, Robertshaw 27270 -1, .008" Included With 5A 1 1 ••- - -- - • -- - -- - - 58 Pilot Orifice, Honeywell 388146KR .008" • -- •- 1 1 1 1 1 1 1 1 5C Compression Nut, 1/4" OD x 1/4" NPT Included w/ 5A & 5G 1 1 °' "' "' "' "' - -• - -- Compression Fitting, 1/4" OD x 1/4" NPT 1 1 -•• - - - - - - Compression Nut /Fitting, 1/8" OD x 1/4" NPT 5D Pilot Tubing, 1/8" OD x 40" LG 8236100 ' - -• 5E Gas Valve, Honeywell VR8200C3013 81660144 1 1 - - - -• - - -- - - - --- -•- Gas Valve, Honeywell VR820006016 81660186 - -- - -- 1 1 1 1 - -- ••- - -- - -- Gas Valve, Honeywell VR8300C4142 81660187 -- - -- - -- -- - -- -•- 1 1 1 1 5F Thermocouple, 30 ", Robertshaw 42930 8231704 1 1 - -- -•- -- - -- - -- -•- --- Thermocouple, 30 ", Honeywell 0309A 8236024 5G Pilot Tubing, 1/4" OD x 18" LG 8236048 1 1 - -- - -- - -- - - --- • - -•- ••- 5L Compression Coupling, 1/4" x 1/4" x90° 8236046 1 1 -•- ••- • -- - -• - -- - -- - -• -•- 5M Pilot Tubing, 1/4" OD x 9" LG 8236047 1 1 - -- -- - -• •• -•- - -•- --- Figure 38 40 Key No. Description Part No. Quantity 202 1202X 203 1 204 1 205 f 206 1 207 I 208 209 210 5. Pilot Burner and Gas Valve, Intermittent Ignition, Natural Gas (1 Inch and 50 mm Main Burners) 5A Pilot Burner, Honeywell Q3480C1221 8236095 1 1 1 1 1 1 1 1 1 1 5B Pilot Orifice, Honeywell with NE22 Orifice 388146NE (.022") Included with 5A 1 1 1 1 1 1 1 1 1 1 5C Compression Nut/FittIng, 1/8" OD x V." NPT Included with 5A and 5G 2 2 2 2 2 2 2 2 2 2 5D Pilot Tubing,1 /8" OD x 40" LG 8236100 1 1 1 1 1 1 1 1 1 1 5E Gas Valve, Honeywell SV9500P2634 81660171 1 1 1 1 1 1 - - -- - - -- - - -- - - -- Gas Valve, Honeywell SV9600P4612 81660173 - - -- - - -- - - -- - - -- - - -- - -- 1 1 1 1 5F Ignitor /Sensor Assembly with clip Honeywell Q3400A1024 (Included with 5A) 8236114 1 1 1 1 1 1 1 1 1 1 5. Pilot Burner and Gas Valve, Intermittent Ignition, LP /Propane (1 Inch and 50 mm Main Burners) 5A Pilot Burner, 1 Q3480C1411 8236096 1 1 1 1 1 1 1 1 1 1 513 Pilot Orifice, Honeywell with KR14 Orifice 388146KP (.014 ") Included with 5A 1 1 1 1 1 1 1 1 1 5C 5D Compression Nut /Fitting, 1/8" OD x ,,� NPT Included with 5A and 5G 1 2 2 2 2 2 2 2 2 2 Pilot Tubing, 1/8" OD x40" LG 8236100 1 1 1 1 1 - -- - -- - -- - - -- - - -- 5E Gas Valve, 1-loneywell SV9500P2618 81660172 1 1 1 1 1 1 - - -- - - -- - - -- - - -- Gas Valve, Honeywell SV9600P4604 81660174 - - -- - - -- - -- - - -- - - -- - -- 1 1 1 1 5F Ignitor /Sensor Assembly with clip Honeywell Q3400A1024 (Included with 5A) 8236114 1 1 1 1 1 1 1 1 1 1 • Figure 39 41 . Key No. , ' Part P�No. . . � C��rthv ' ' 208 oo2� Oo� 204 %os 208 207 208 209 210 6. Jacket Assembly, Complete „—~—~~~ m Jacket Assembly, Complete 604170254 1 -' -' -' -' -' -' -' -' -' 60417035* -' 1 1 -' -' -' -' '-' -' -' 804170454 '- — — 1 '- -' -' -' -' '- 604170554 — — — — 1 — — — — — 604170654 '- -' -- '- -' 1 -' -' -' -' 604170754 — — — — — — 1 — — — 604170854 — — — — — — — | — — e04170954 _ — — — — — — — 1 604171054 _ — — — — — — — — 1 6. Jacket Assembly 6A ° Jacket YVnap-A,uunciPanu 604170215 1 — — — — — — — — — 604170315 — 1 1 — — — — — — — 60417C415 — — — 1 — — — — — — 604170515 — — — — i — — — — — 604170615 -' — -- — -' I — -- -' '- 604170715 — — — — _ _ 1 _ _ _ 604170815 — — — — — — — 1 — — 604170915 — — — — — — — — 1 — 60417101e — — — — — — — — — 1 ~ � `�. Figure 40 42 / 0 FLUSH JACKET ASSEMLY K No. Description ~—r PaANo. ^_ OuantKv ^ 202 U 202X U U 203 K K 204 U U 205 U 0 206 U K 207 U U 208 U 8 209 U U 210 0 6. Jacket Assembly (Continued) uB mPano xackmt Vom�� . 60417022 1 — — — — — — — — — 604170323 — 1 1 — — — — — — — 60417042 — — — 1 — — — — — — 604170523 — — --- — 1 — — — — — so417o�2� ` -- '— —' -- — 1 —' —' —' — 60417072 — — — — — — 1 ' — — — 60417083 — — — — — — — 1 — — 604170923 --- — — — — -.- — — 1 — 604171023 --- — — — --- — — — — 1 so Jacket Top Pane 604170233 1 — — — — --- --- — — — 604170333 --- 1 1 --- — — — — — — 604170433 --- — --- 1 — — — — — — 604170533 --- — — --- 1 — — — — — e0417063 --- — — — — 1 --- — — — 604170733 —' — —' —' —' — 1 —' —' '— e0417083 — — — — — — — 1 — — 604170933 — �— — — — — — — t — 604171033 — — --- — ' — — --- — — 1 6D Jacket Front liemovable Door 604170242 1 --- — — — — — — — — 604170342 — 1 1 — --- — --- — — — 604170442 — --- — 1 --- --- — — — -- 604170542 — — — --- 1 — — — — — 604170643 — —' --- '� — 1 —' — —' —' 604170742 — — — — — --- 1 — — — 60417084 — --- — — --- --- --- 1 — — 60417094 --- — — _ _ --. _ _ 1 _ 604171042 — — — — ... _ _ _ _ 6E 604170216 1 --- — --- — — — — — — 604170316 — 1 1 --- —' — -- — — — 604170416 — --- — 1 — — — — — — 604170516 — — — — 1 — — — — — Jacket Lower Front Pane 604170616 — --- --- --- --- 1 — — — — 604170716 — — --- —' — --- 1 —' — —' 604170816 --- — — — — — --. 1 — — 604170916 — — — — --- — — — 1 — 604171016 --- -- . --- --- --- — — - — 1 sF ��������A�p�� TmusHead, wux 80860000 26 26 -- 26 26 26 26 26 26 6G Snap Bushing, HayouSB-1oBo'10 8136257 2 u , 2 2 . 2 2 2 2 2 � 6H Snap Bushing, Heyco Sa.437-5 8136048 ^ 43 e i�liS t: ;��� �i�itii'l+w�:�,'•'ii�.`tY.€:�w ;z:ri�a 2';',"- "'u.'.i� � "' Figure 41: Water Trim 44 Key No, Description Part N0. Quantity 202 202X 203 204 205 206 207 208 209 210 7 Safety Relief Valve, 30 psi, /4 NPT, Conbraco 10- 108 -05 81660319 1 1 1 1 1 1 1 1 1 1 8. Circulator, Bell & Gossett SLC -30 Option (Intermittent and Continuous Circulation Only 8A Circulator with Gaskets, Bell & Gossett NRF -22 8056174 1 1 1 1 1 1 1 1 1 1 8B Gasket, Bell & Gossett NRF -22 806602029 2 2 2 2 2 2 2 2 2 2 8. Circulator, Grundfos Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Grunclfos UP15 -42F 8056173 1 1 1 1 1 1 1 1 1 1 80 Gasket, Grundfos 510179 806602016 ' 2 2 2 2 2 2 2 2 2 2 8. Circulator, Taco 007 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Taco 007F 8056170 1 1 1 1 1 1 1 1 1 1 8B Gasket, Taco '00' Series 806602006 2; 2 2 2 2 2 2 2 2 2 8. Circulator, Taco 0010 Option (Intermittent and Continuous Circulation Only) 8A Circulator with Gaskets, Taco 0010 8056176 1 1 1 1 1 1 1 1 1 1 8B Gasket, Taco '00' Series 806602006 2 2 2 2 2 2 2 2 2 2 9. Miscellaneous Circulator Hardware (Intermittent and Continuous Circulation Only) 9A Flange, 1% NPT 806602013 2 2 2 2 2 2 2 2 2 2 913 Screw, Cap Hex Head, 7/16 -14 x 1%" 80861301 4 4 4 4 4 4 4 4 4 4 9C Nut, Hex, 7/16 -14 80860406 4 4 4 4 4 4 4 4 4 4 10. Limit Control 10A Limit, Honeywell L4080D1036 80160156 1 1 1 1 1 1 1 1 1 1 10B Well, /2 NPT (Included w /10A) - - -- 1 1 1 1 1 1 1 1 1 1 10C Limit, Honeywell L4080B1212 (Dual Limit Only) 80160474 1 1 1 1 1 1 1 1 1 1 1OD Well,'/. NPT, Honeywell 123870A (Dual Limit Only) 80160426 1 1 1 1 1 1 1 1 1 1 11. Miscellaneous Trim 11A Drain Cock, Conbraco 31- 606 -02 806603011 1 1 1 1 1 1 1 1 1 1 118 Temperature- Pressure Gauge, 8056164 1 1 1. 1 1 1 1 1' 1 1 11C Nipple, I'% NPT x 3" 806600005 1 1 1 1 1 1 1 1 1 1 • n 45 Key No. Description Part No. Quantity 202 202X 203 204 205 206 207 208 209 210 12. Transformer /Relay Assembly (Intermittent Ignition, Intermittent Circulation Only) 12A Junction Box, 4" x 4" x 1W 8136259 1 1 1 1 1 1 1 1 1 1 12B Transformer/Relay, Honeywell R828505001 (Includes Key No, 12C) 50VA 80160155 1 1 1 1 1 1 1 1 1 1 12C Relay, Honeywell R8222U1006 80160096 1 1 1 1 1 1 1 1 1 1 12. Transformer /Relay Assembly (24 Volt Continuous Ignition, Intermittent Circulation Only) 12A Junction Box, 4" x 4" x 11/2" 8136259 1 1 1 1 1 1 1 1 1 1 12B Transformer/Relay, Honeywell R828501026 (Includes Key No. 12C) 40VA 80160095 1 1 1 1 1 1 1 1 1 1 12C Relay, Honeywell R8222U1006 80160096 1 1 1 1 1 1 1 1 1 1 12. Transformer (Continuous and Gravity Circulation Only 12A Junction Box, 4" x 4" x 1'/2" 8136259 1 1 1 1 1 1 1 1 1 1 12D Transformer, 40VA, Honeywell AT14001012 or AT7201188 80160039 1 1 1 1 1 1 1 1 1 1 13. Flame Rollout Switch 13A Flame Rollout Switch 80160044 1 1 1 1 1 1 1 1 1 1 13B Flame Rollout Switch Mounting Bracket 7186018 1 1 1 1 1 1 1 1 1 1 14. Blocked Vent Switch 14 Blocked Vent Switch Replacement Assembly 6016058 1 1 1 1 1 1 1 1 1 1 4 14 Figure 42 46 ��^ Key No. Description ' Part ' Quantity ' 203 U U 202X K 203 U U 204 U U U. 205 U U 306 .K 207 U U 208 U U U 209 8 U 210 16. Draft Hood Carton 16 Draft Hood 8116067 1 _ 1 1 — — — — — — — e111702 — — --- 1 — — — — — — 8111703 — — — — 1 1 — — — — 8111704 — — — — — — 1 1 — — 1 1 _ 17. Vent Damper Carton (U.S.A. - Standard; Canada - Optional) . 17 Automatic Vent Damper, 4" Effikn|RVGP'K8'4;m D892A1052; or Honeywell 2 JohouwnY15A 8116143 8116129 8116122 1 • 1 ' ! 1 — — — — — — — Automatic EyUkalRmJP'KG'5;m Honeywell D892A1060 or Johnson Y158 8116144 8116130 8110123 --- --- --- 1 — — — — — — Automatic Vent Damper, O^ EKikalRVGP'K8-V;mr Honeywell D8B2A1O78;ov Johnson Y15C 8116145 8116131 8116124 -- –' -- –' 1 1 '– -- '– '– ' Automatic Vent Damper, 7" Ethical RVGP'KS-7;mr Honeywell D89%A|OO6;m Johnson Y15D 8116146 8116132 8116125 — — — — — — 1 1 — — Automatic Vent Dampe:, 8" EKika|RVoP'KS-8;m Honeywell D892A1094; or Johnson VISE . . 8116147 8116133 8116126 –' '– –' '– — –' '– -- . 1 1 18. Vent Reducer |odooe 4" U 18 R 'Reducer, ' K 8116164 1 � 1 i | -- -- | | -- | } -- | | -- -- | -- I | -- | | –_ VENT DAMPER CARTON 47 DRAFT HOOD CARTON Figure 43 Years In Service 1.10 11 12 13 14 15 16 17 Service Charge as % of Retail Price No Charge 6 10 15 20 25 30 35 Years In Service 18 19 20 21 22 23 24 25 and above Service Charge as 0 /0 of Retail Price 40 45 50 55 60 65 70 75 �0 C C Subject to the terms and conditions set forth below, Burnham, Lancaster, Pennsylvania ( "Burnham ") hereby extends the following limited warranties to the original owner of a residential grade water boiler manufactured and shipped on or alter July 1, 1991: ONE YEAR LIMITED WARRANTY ON RESIDENTIAL GRADE WATER BOILERS Burnham warrants to the original owner that its residential grade water boilers comply at the time of manufacture with recognized hydronic industry standards and requirements then In effect and will be free of defects in material and workmanship under normal usage for a period of one year from the dale of original installation, If any part of a water boiler is found to be defective in material or workmanship during this one year period, Burnham will, at its option, repair or replace the defective part. LIFETIME LIMITED WARRANTY ON HEAT EXCHANGER Burnham warrants to the original owner that the heat exchanger of its residential grade water boilers will remain free from defects In material and workmanship under normal usage for the lifetime of the original owner at the original place of installation, If a claim is made under This warranty during the first ten years from the date of original installation, Burnham will, at Its option, repair or replace the heal exchanger. If a claim is made under this warranty after the expiration of ten years from the dale of original installation, Burnham will, at its option and upon payment of the pro•ratoct service charge sat forth below, repair or replace the heat exchanger. The service charge applicable to a heat exchanger warranty claim is based upon the number of years the heat exchanger has boon in service and will be determined as a percentage of the retail price of the heat exchanger model involved at the time the warranty claim is made as follows: NOTE: If the heat exchanger model involved is no longer available due to product obsolescence or redesign, the value used to establish the retail price will be the published price as shown in the Burnham Repair Parts Price Sheet where the heal exchanger last appeared or the current retail price of the then nearest equivalent heal oxhanger. ADDITIONAL TERMS AND CONDITIONS 1. Applicability: The limited warranties sot forth above are extended only to the original owner at the original place of installation within the United States and Canada. These warranties are applicable only to water boilers designated as residential grade by Burnham and installed in a single or two family residence and do not apply to steam boilers of any kind or to commercial grade boilers. 2. Components Manufacturerd by Others: Upon expiration of the one year limited warranty on residential grade water boilers, all bolter components manu- factured by others but furnished by Burnham (such as oil burner, circulator and controls) will be subject only to the manufacturer's warranty, if any, 3. Proper Installation: The warranties extended by Burnham are conditioned upon the installation of tiro residential grade water boiler in strict compliance with Burnham's installation instructions, Burnham specifically disclaims liability of any kind caused by or relating to improper installation. �n nn. n��✓ �: /�"�' /t:�n��V1:/L"./t�n�nvu� /n. nn. nn �n'���n .nn..nn.Z.n� DBurnhami AMERICA'S ©OILER COMPANY �irniteD )arrantp FOR RESIDENTIAL GRADE WATER BOILERS 4. proper Use and Maintenance: The warranties extended by Burnham are conditioned upon the use of the residential grade water boiler for its intended purposes and its maintenance in accordance with Burnham's recommendations and hydronics industry standards. These warranties will be inapplicable If the residential grade water boiler is used or operated over its rated capacity, Is subjected to unauthorized modification, or is damaged as a result of being otherwise Improperly operated or serviced including, but not limited to, damage from any of the following: operation with Insufficient water, allowing the boiler to freeze, subjecting the boiler to flood conditions, and operation with unapproved water or fuel additives Which cause deposits or corrosion. 5. Removal and Installation: These warranties do not cover expenses of removal or reinstallation. The owner Is responsible for the cost of removing and reinstalling any defective part and 115 replacements arid all labor and material connected therewith. 6. Exclusive Remedy: Burnham's obligation for any breach of these war- ranties Is limited to the ronair or replacement of Its parts in accordance with the terms and conditions of these warranties. 7. Limitation of Damages: Under no circumstances shall Burnham be liable for incidental, Indirect, special or consequential damages of any kind whatsoever under these warranties, including, but not limited to, injury or damage to persons or property and damages for loss of use, inconvenience or loss of time. Burn - ham's liability under those warranties shall under no circumstances exceed the purchase price paid by the owner for the residential grade water boiler involved. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. 8, Limitation of Warranties: Those warranties set forth the entire obligation of Burnham with respect to any defect In a residential grade water boiler and Burnham shall have no express obligations, responsibilities or liabilities of any kind whatsoever other than those set forth herein. These warranties are given in lieu of all other express warranties. ALL APPLICABLE IMPLIED WARRANTIES, IF ANY, INCLUDING ANY WAR- RANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY LIMITED IN DURATION TO A PERIOD OF ONE YEAR, EXCEPT THAT IMPLIED WARRANTIES, IF ANY, APPLICABLE TO THE HEAT EXCHANGER IN A RESIDENTIAL GRADE WATER BOILER SHALL EXTEND TO THE ORIGINAL OWNER FOR THE LIFETIME OF THE ORIGINAL OWNER AT THE ORIGINAL PLACE OF INSTALLATION. Some states do no allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you. PROCEDURE FOR OBTAINING WARRANTY SERVICE In order to assure prompt warranty service, the owner is requested to complete and mail the attached Warranty Card within ton days after the Instal- lation of the boiler, although failure to comply with This request will not void the owner's rights under these warranties. Upon discovery of a condition believed to be related to a defect In material or workmanship covered by these warranties, the owner should notify the installer, who will in turn notify the distributor. If this action is not possible or does not produce a prompt response, the owner should write to Burnham, at P.O. Box 3079, Lancaster, PA 17804, giving full particulars in support of the claim. The owner is required to make available for inspection by Burnham or its representative the parts claimed to be defective and, if requested by Burnham, to ship these parts prepaid to Burnham at the above address for inspection or repair, In addition, the owner agrees to make all reasonable efforts to settle any disagreement arising in connection with a claim before resorting to legal remedies In the courts. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. DBurnham AMERICA'S BOILER COMPANY Burnham Corporation Lancaster, PA 17604 -3079 roc.,. %r..���U. �.,��`u�,,'��vv ^ vv���vu�' �' �` v�+ �v��vv�'v�u�'�•.'��v��v��� June 8, 2000 Fred Beuilacqua 617 SW 1.53` St Burien Wa 98166 RE: Permit Status M99 -0192 14446 59 Ave S Dear Mr. Beuilacqua: In reviewing our current permit files, it appears that your permit to install a boiler with radiant heat base board, issued on October 14, 1999, has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the building official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is not commenced within 180 days from the date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non - complying and not in conformance with the Uniform Building Code and /or Mechanical Code. Please contact the Permit Center at (206) 433 -7165 if you wish to schedule a final inspection. Thank you for your cooperation in this matter. Sincerely, Bill Rambo Permit Technician Xc: Permit File No. M99 -0192 Duane Griffin, Building Official City of Tukwila Department of Community Development Steve Lancaster, Director ce"" Steven M. Mullet, Mayor AC •3/1/1 D....In..owa Crakes ♦Finn • T..Luilh W,ehinnlnn 012117A • Dhnnn• 2nA.e ?1. ?R7n • Far! 1.nh.d. ?1.i6A4' Project Name: p 1M 13)41/1.. Address: 1 �� — � v S Residential Building Permit Number: 1 . Prescriptive Option W.S.E.C. Chapter 6, (check building permit option used): C:1 I. CI ii ❑III. ❑iv. ❑v. ❑vi. ❑vii. ❑ VIII. 2. House Square Footage (HSqFt) 5000 S. pt-, 3. Heating System installed, (check system type below): ❑ a. Electric Resistance /21 BTU /h per sq. ft. ❑ b. Electric (forced air) /24 BTU /h per sq. ft. S. c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. 4. Equipment: a. Make &A 2 i A avt b. Model le c. Size in BTU's t (0 ii/000 5. Calculation /(HSqFt) Sa OOo (see line 2 above) BTU /h X 1 35; eon (see line 3 a, b, or c above) / c Oot BTU Equipment Maximum Size 7/9/96 CITY Cr TUKWILA Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 Prescriptive Heating System Sizing for Single Family Homes - New Construction Washington State Energy Code Chapter 9, Climate Zone 1 PERMIT APPLICATION #: 'Y1cfq - oii C H -6 cllY of TUKWILA OCT 1 2 1999 PERMIT cftkfriPi. ACTIVITY NUMBER: M99 -0192 DATE: 10 -12 -99 PROJECT NAME: BAUL, PAUL XX Original Plan Submittal Response to Correction Letter # — Revision # _ After Permit Is Issued DEPARTMENTS: Buil'din'g' Division (i 10' 4 ' Public Works DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete i Incomplete APPROVALS OR CORRECTIONS: (ten days) Approved n Approved with Conditions \PRROUTE,DOC 5/99 rivrtx6t- ca:nd. ctcpi PLAN REVIEW /ROUTING SLIP v F i to reven (b -(4' Structural I Response to Incomplete Letter # Planning Division Permit Coordinator j>c DUE DATE: 10 -14 -99 Not Applicable n Comments: TUES /THURS ROUTING: Please Route d Structural Review Required n No further Review Required n n REVIEWER'S INITIALS: DATE: DUE DATE 11 -11 -99 Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE Approved Approved with Conditions n Not Approved (attach comments) C REVIEWER'S INITIALS: DATE: FROM : PHONE NO. : 2062447506 ---- Detach And Dicpley Certificate Detach And Dis Catificuto Oct. 14 1999 02:52PM P2 �� Maw r, .•. • • r�•). • • • • • DEPAR 'MEN`x't0 •LA}3QR AND:110U1STRIES REGISTERED AS PROVIDED .B LAW *AS CONST C917 GEN4 kb y w aL.n ACQU19i' PLUI$5XNG INC. t • ,517 SW153RD• • HURIEN WA 9 6166 F2'44 s 41W (e/1») ! •,•