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Permit M99-0198 - CONTEMPORARY HOMES
M99 -0198 10452 47 Ave. So. Contemporary Homes City of Tukwila Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M99 -0198 Type: B -MECH Category: RES Address: 10452 47 AV S Location: Parcel #: 547680 -0241 Contractor License No: CONTEHI110RN * ** * ** Peen t Cent Print Name:_ MECHANICAL PERMIT TENANT CONTEMPORARY HOMES Phone: 10452 - 47 AV S. TUKWILA, WA 98178 OWNER DICK CASSUTT Phone: 206 -542 -6924 9905 - 239 PL SW, EDMOND, WA 98020 CONTRACTOR CONTEMPORARY HOMES INC Phone: 206 -226 -7672 9905 239TH PL SW. EDMONDS WA 98020 CONTACT DICK CASSUTT Phone: 206- 226 -7672 9905 - 239 PL SW. EDMONDS, WA 98020 ******************************************** * * * * * * ** * * * * * * * * * * * * * * * * * * * * * ** Permit Description: NEW FURNACE 60.000 BTU. NEW WATER HEATER. UMC Edition: 1997 Valuation: Total Permit Fee: ************************** * * * * * * * * * * * * * * * * * * * * * * * ** * * ** ** uthorized Signature Date (206) 431-3670 Status: ISSUED Issued: 10/29/1999 Expires: 04/26/2000 I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this building permit. Signature:_ / / Date:_�� ,__.( f.)-- , 1 `' T i t l e : % ** /d0-t- 3,180.00 70.25 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. Address: 10452 47 AV Suite: Tenant: CONTEMPORARY HOMES Type: B -MECH Parcel #: 547680-0241 CITY OF TUKWILA Permit No: M99 -0198 Status: ISSUED Applied: 10/15/1999 Issued: 10/29/1999 • kA• k• k• k k• kA4.• A* k• A• k• k A• k.A• kk* k• k - A•k•kkk•k•k•k• *k*A••kk•kk•kk•k *• k k• kk** k• k• kk• k• A 'k * *1.k* Permit Conditions: 1. No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 2. All permits. inspection records and a'pproved plans shall be a v a i l a b l e at the .j %ob',': site prior to the start of any con- struction. These ' are to be maintained and avail- able until final 'ins:pect ion approval is granted 3. All construction to be done in conformance with approved plans, and : requirements of the Uniform B u i l d i n g Code (1997 . Edition)': as amended. Uniform Mechanical Code (1997 Edition), and Washington State Cnergy. Code (1997 Edition). ' 4 . V a l i d i t y of Permit. • The issuance of a permit or approval , of plans, specifications,, and computations shall not be... con- strued " to be a permit fnr,' or an approval of. any violation of anv of the provisions of the building code or of any other ordinance of the jurisdiction. No ermit. p presurniny to • give; authority to violate or .cancel the provisions of this code shall be valid:. 5. Manufacturers installation instructions required on site for. the building inspectors review'. Project am lnt:. 2 / T: Va ofj�rtf1n *aleuipment: Site Address : $yv i� g o t ✓ -4 7 c--At- t e 5 , S 5 City State /Zip: . ye/ 7 g Tax P Number .) g 7 6 c'e -4 2-: g/' Property f weer: 2 /4/ T 2sa-- Phone: (' 6 Fax II: ( ) s — Print name: Sddress: Street �/ �, `"23 . City State/Zip: �-� n� I��.G�Z -�� Contractor: Phone: Phone: ( ) Street Address2, / Address: City State /Zip: Fax #: ( ) Contact P sorb City/// Phone: (, j ��� 6:-/- � Street Addres City State /Zip: Fax Il: ( ) 8Uilb ;O,W R.OR AUTHORIZED A T: Signature: /1 C e-:1*------- ...... Date: / ,. A `t f. Print name: � c - s , Phone: ) Fax Fax 1t: (� '7-7 / Address: ._..— City/// Zi CITY* TUKWILA Permit Center 6300 Southcehter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Description of work to be done (please be specific): r 4 ,7 L.�. FOR STAFF USE ONLY Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MECHA■ICAL :pERMIt REVIEW AND,APPRO,VAL IREQU STEDi (7 FILLED 0U7 /3,v.AIPe.LicANY). Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect /engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by. lirnitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written • .rgqudt by the applicant as defined in Section 114.4 of the Uniform lvtechanicat Code (currentedition). No application shall be% extended afore than once. 9/7/99 Date application accepted: o - wig Late ai»lication expires: � tg•Zo Application taken b (initials)•'; • ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form 11 :H -15 H.V.A.C. over'2,000 CFM (approxirnately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). ■ . Specifications 'must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. 3 Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water . heaters or vents being installed or replaced. • RESIDENTIAL: Two complete sets of attachments required with application submittal ✓ Submittal Requirements New Single Family Residence 1 __Xj I - teat loss calculations with s.)ecifications or Form H - 6. Change - out or replacement of existing mechanical equipment 1 Narrative of work to be done including modification to duct work. Installation of Gas Fireplace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. 9/21/99 ,a » r rn(scpmt.dot{ y .{ n ,N tA - h 4 *A*** . A** . N*A*A*Or***A*A*****4**44*4**4******4+4***44*+.,4—A**4 CM OF. TUKWYLW, ;OH, YPAMSN11 1Ri:IN3MIT Mumber: R9S00178 : 0/2S1/9.9 (9 PRVM*.r0; 'M•ethodt CHECK Notation: CONTEMPORARY MOM 'nit: WAR pepmit M99-0193 • Type: 3-MECH MECHANICAL PLROIT• Parcvl Mol t476S0-0241 5ite Addres9: 10452 47 AV 5 Tot4i M25 Thit lAvvmt 70,25 Tot,?I ALL Piltt: 2025 *±A Account Code. De 000/345.930 PLAN CHECK - RES 000/322.100 MECHANICAL -. RCS Amolint 14.5 56.20 8376 11(0.1. 4717. -1131L r.--: • . P rD iALitt.�� p : l e on. r Adclr n ty5 X47 4v6.... Date called: Special instructions: VSO,. G -f e ,A)0 S Date wa ted a.m. P.m. /� � R eg st �e 4 P 2T0 A 7ei7 Z INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 8- Approved per applicable codes. INSPECTION RECORD Retain a copy with permit M�q -01q6 PERMIT NO. ! Ai (206)431 -3670 0 Corrections required prior to approval. COMMENTS: -- $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. CaII to schedule reinspection. Receipt No: Date: Pr. : if10/1 Af ■.. dereZds ._.,L,i•- Type o, nspection: " J. , C ff • •:r -s 7 - 4 7, , � Date called: Special instructions: Date d te, —i a.m. P.m. Requ er: /CMG Phone: INSPECTION NO. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 9818 PERMIT NO. (206)431 -3670 Approved per applicable codes. ❑ Corrections required prior to approval. COMMENTS: (fr ee 6,77a--6(5. ,4,e ,6 74 e4 e Dat $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd„ Suite 100. CaII to schedule reinspection. Receipt No: Date: COMMENTS: Tip ∎ l ( 1 A r� , ��J - 4 it/i Da -'7 l/ 5, g . A Special instructions: . Dat a igq m (/ — V /- 712 5We ,e^ " /i C._ ( %> 41-/, V/ /177 A/7 (J./A-77Z -r. - /377.1 /k"e//x /,eiri ,C6 t7/ b g . __.. . .4 /1 1 ■ .1.[A 'AA_ . MIL Tip ∎ l ( 1 A r� , ��J - 4 it/i Da igall 4'' cm 4 Special instructions: . Dat a igq m e ste .k..1 i� 0 .- ? -- 7r�D- INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION Approved per applicable codes. INSPECTION RECORD Retain a copy with permit 6300 Southcenter Bivcl, #100, Tukwila, WA 98188 PERMIT NO. (206)431 -3670 Corrections required prior to approval. $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: I�o'ect: pled: pS 1 /410 Type of Inspectio": v�` Z ddr 4 , 2 :rah,. ae cae: Dt lld /o - -2.2 -1, Special instructions: Date wanted: �b' G / I p.m Requester: ���� Phoned, _ Z - 76'72-- INSPECTION NO. CITY OF TUKWI1..A BUILDING DIVISION 6300 Southcenter Blvd, #100; Tukwila, WA 98188 El Approved per applicable codes, INSPECTION RECORD Retain a copy with permit PERMIT NO. (206)431 -3670 Corrections required prior to approval. COMMENTS: 7'o )LJ 0 `7 co v I Date r) Z 1( $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule r'einspection. Receipt No: Date: thYAELks GUIDE Library Product Section Product Model Literature Type Sequence Date ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES Model: *UE040A924 *DE060A936 "-- *UE060A936 *DE080A945 *UE080A936 *DE100A945 *UE080A948 *DE100A960 *UE100A936 *DE120A960 *UE100A948 *UE100A960 *UE120A960 *UE140A960 * - First letter may be "T" or "C" File No. Supersedes 4 I •• r. /._ not code approv Pom•,it No. ri l..t:: L.. .. f Upflow / Horizontal Since the manufacturer has a policy of continuous product Improvement, it reserves the right to change specifications and design without notice. For VENT SIZING INFORMATION see: USA — National Fuel Gas Code ANSI Z223.1/NFPA 54 (Latest version) CANADA — Natural Gas Installation Code CAN/CGA-B149.1 (latest version) Propane Installation Code CAN /CGA- B149.2 (latest version) USA/CANADA ALTERNATE — rat T_lZ ti Pub. No. 18- CH23D1 -1 EIVED F TUKWILA OCT 1 5 1999 PERMIT CENTER rqq11 OI�2 1 8-CD1 9D4-5 Upflow / Horizontal Downflow / Horizontal, Gas -Fired Furnaces, "Fan Assisted Combustion System" IMPORTANT—Thi Document is customer property and is to remain with this unit. Pleasereturntoserviceinformationpackuponcompletion ofwork. Downflow / Horizontal Pub. No. 18- CD19D4 -5 © American Standard Companies Inc. 1998 INSTALLER'S GUIDE CONTENTS INSTALLATION General Installation Instructions 2 Location & Clearances 2 &5 Outline Drawings 3-4 Horizontal Installation 5 Air for Combustion and Ventilation 5 -6 Duct Connections 7 Return Air — Filters 7 -8 Venting — General Information 9 Venting Into a Masonry Chimney 9 -10 Electrical Connections 10 Field Wiring Diagrams 11 Gas Piping 12 Sequence of Operation 12 START -UP AND ADJUSTMENT Preliminary Inspections 13 Combustion and Input Check 13 High Altitude Derate 14 Lighting Instructions 14 Control and Safety Switch Adjustment 14 -15 ABNORMAL CONDITIONS 15 GENERAL The manufacturer assumes no responsibility for equipment installed in violation of any code or regulation. It is recommended that Manual J of the Air Conditioning Con- tractors Association (ACCA) orA.R.I.230 be followed in estimat- ing heating requirements. When estimating heating require- ments for installation at Altitudes above 2000 ft., remember the gas input must be reduced (See GAS INPUT ADJUSTMENT). Material in this shipment has been inspected at the factory and released to the transportation agency with- out known damage. Inspect exterior of carton for evi- dence of rough handling in shipment. Unpack carefully after moving equipment to approximate location,. If damage to contents is found, report the damage immedi- ately to the delivering agency. Codes and local utility requirements governing the installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the absence of local codes, the installation must conform with the National Fuel Gas Code ANSI Z223.1 "latest edition" or CAN /CGA B149 Installation Codes. The latest code may be obtained from the American Gas Association Labo- ratories, 8501 E. Pleasant Valley Rd., Cleveland, Ohio 44131. These furnaces have been classified as Fan Assisted Combustion system CATEGORY I furnaces as required by ANSI Z21.47 "latest edition" and CAN /CGA 2.3. Therefore they do not require any special provisions for venting other than what is indicated in these instructions. (Category I defined page 6). NOTE: To prevent shortening its service life, the furnace should not be used as a "Construction Heater" during the finishing phases of construction. The low return air temperatures can lead to the formation of condensate even though this is a non - condensing model. Condensate in the presence of chlorides and fluorides from paint, varnish stains, adhesives, cleaning compounds, and ce- ment create a corrosive condition which may cause rapid deterioration of the heat exchanger. LOCATION AND CLEARANCES The location of the furnace is normally selected by the architect,the builder, or the installer. However, before the furnace is moved into place, be sure to consider the following requirements: 1. Is the location selected as near the chimney 'gent itnias centralized for heat distribution as practical? + , ; • , 1 t Page 2 2: Do all clearances4„, ween the furnace and enclosure equal or exceed the minimums stated in Clearance Table on the - Outline Drawings. } • 3. Is there sufficient space for servicing the furnace and other equipment? A minimum of 24 inches front accessibility to the furnace must be provided. Any access door or panel must permit removal of the largest component. 4. Are there at least 3 inches of clearance between the furnace combustion air openings in the front panel and any closed panel or door provided? 5. Are the ventilation and combustion air openings large enough and will they remain unobstructed? If outside air is used, are the openings set above the highest snow accumulation level? (See the Air for Combustion and Ventilation section) 6. Allow sufficient height in supply plenum above the furnace to provide for cooling coil installation, if the cooling coil is not installed at the time of this furnace installation. 7. A furnace shall be installed so electrical components are protected from water. 8. If the furnace is installed in a residential garage, it must be installed so that the burners, and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from vehicles. CAUTION: Do not install the furnace in a corrosive or contaminated atmosphere. WARNING: Do not install the furnace directly on carpet- ing, tile or other combustible material other than wood flooring. For downflow application, subbase (BAYBASE205) must be used between the furnace and combustible flooring. When the downflow furnace is installed vertically with a cased coil, a subbase is not required. CASED COIL CONNECTION BRACKET FOR DOWNFLOW FURNACE IN HORIZONTAL 0 0 O 40 FOR VERTICAL INSTALLATIONS: STANDOFFS (4) •�� DRILL SCREWS (4) • ,1 / 4 =:iilil4 1 Three brackets (with screws) are included with downflow fur- naces for installation to stabilize and secure the furnace and TXC cased coil in the ho position. See Figure 1. The coil is placed downstream of the furnace, with the apex of the coil pouting in the direction of the airflow for horizontal installa- tipn. The cased coil' is iecured to the furnace and both the furnace and the cased coil must sbe properly supported. The brackets mount using the rear screws on the coil case and use the screws provided to secure the bracket to the furnace. The remaining bracket is placed as close to center as possible (hori- zontally) between the coil case front and the furnace bottom channel (for downflow/horizontal furnace) or the top panel to either side of vent pipe (for upflow/horizontal). Use four of the screws provided to secure the bracket. Standoffs and screws (See Figure 1) are included with the cased t coilp for attachment to the furnace. There are clearance align - nel t,holesinear the bottom of the furnace and coil wrappers and t Pub. No. 18- CD19D4 -5 MODEL A B C D 'UE040A924 'UE060A936 14-1/2" 9 -5/8" 13 -1/4" 13" 'UE080A936 'UE080A948 17 -1/2" 9-5/8" 16 -1/4" 16" 'UE100A936 'UE100A948 "UE100A960 21 13 -1/16" 19 -3/4" 19 -1/2" 'UE120A960 "UE140A960 24 -1/2" 15- 5/16" 23 -1/4" 23" 7 0 0 w 1.30 14 -7/8" 3/ 4 1 -9/16' r 0 L r T 5/8" 7/8 D1A.HOLE ELECTRICAL CONNECTION 23-3/4" 28 -1/2" BOTTOM RETURN AIR n 3/4" 24" L3-1/4" B 4 -1/16" 1/2" 1/2" 4" DIAMETER FLUE CONNECT 2 -1/8" I (t2 DIA. HOLE GAS CONNECTION 2-1/16" 19- 3/4 " -1/4" 1 *UE -A -H OUTLINE DRAWING (ALL DIMENSIONS ARE IN INCHES) 7/8 DIA. K.O. ELECTRICAL CONNECTION (ALTERNATE) r 1/2" 1 1/2 DIA. K.O. GAS CONNECTIO (ALTERNATE) 40" 32" 1 2-1/8" 1 SIDE RETURN AIR I MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS UPFLOW CLOSET LEFT SIDE . 0 IN. FRONT 3 IN. (NOTE 13 RIGHT SIDE '•0 IN. BACK 0 IN. FLUE '6 IN. TOP 1 IN. HORIZONTAL CLOSET INOTE 21 TOP •2 IN. BACK 31N. FLUE 06 1N. SIDES I IN. FRONT 3 IN. INOTE 11 14 -7/8" 1- 9/16" 1 5/16" From Dwg. C340781 Sh. 1 Rev. 9 HORIZONTAL ALCOVE INOTE 21 TOP •I IN. BACK 0 IN. FLUE •6 IN. SIDES 0 IN. FRONT 38 IN. • " MAY BE I" WHEN TYPE B -I VENT IS USED • - FOR 14 -1/2" CABINETS 3" WHEN SINGLE WALL VENT PIPE 1S USED. WHEN 14 -1/2" CABINETS, ALL • 00040C -, • 4 AND •UE060A - ARE INSTALLED A 00060C - HORIZONTAL POSITION AND A SINGLE WALL VENT PIPE IS USED, A 6 INCH CLEARANCE MUST BE SUPPLIED BETWEEN THE VENT PIPE AND COMBUSTIBLE FLOORING. NOTES: 11 MINIMUM CLEARANCE TO FRONT ON • UDI40R960 AND • UDI40C960 IS 6 INCHES. 21 MAY BE INSTALLED ON COMBUSTIBLE FLOOR WHEN TYPE B-I VENT IS USED. MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS emsrLOr CL0{Cr ?kifLor {'p��.(p7i�ri�:.`� Fit 1'X4Yp r : l rC . 1 :: 413 • C SKr f1il .f °:" :1.f -{ /. [4411r{ • 1r 1.111 00 .€81213 ` 10 •'L° 000 00.110.0,4 01.0011 111.01 0110110001 urn !ZIT V r1. ■ �. + yt �1 : = � ILF i:1 O2: IrT w101'MOOTO CA101Tr. • i M rpTi CY[ 1fr! O 11 : NNAA 00.1000001. 11. CLOW 110101.0* 0 MM 11CS MIDI. far r•i 00 V r0 Miti. 911V TC 10 1HOO. i lar" �• 1 .•1 rr" • urM r00 C{r m 01.0001110 001.0 0 0 7 0r14 000.04 00010 0 0�0 1 0 �r1 f11 , V. 1 10: N�YMCt Vt V"'.ftiai1{ �:.Yi:1 • T� rig 0)111 1{J Ir ■'110000110110. ASt 1 w OfM{ 0.•0.y�1C110.T DI11C00001 0111.410 .TJL ��.4.00,E 0111.{rulII I { 01{10 l ,E0T I r 0.1 ,Err rT/1 /11t) 0 01. 1 MGe 0 r lt r 110(0 0 Ir. MODEL A B C D "DE060A936 14 -1/4' 9-5/8' 13 -1/4' 13' "DE080A945 "DE100A945 17 -1/2" 9-5/8' 16 -1 /4' 16' '0E100A960 21' 13 -1/16' 19 -3/4' 19 -1/2' "DE120A960 24 -1/2' 15 -5/16' 23 -1/4' 23' "- Fast letter may be "CorT b In CD 1 7/8" DIA. HOLES ELECTR ICAL CONNECTION 1 D 3/4 "J 3/4" 19" 1/2" 28- 1/2 " -- OUTLET AIR L 8 -1/4" 4.00 DIAMETER FLUE OPENING r I/2" 4,00 DIAMETER r FLUE CONNECTOR 2 -1/8" 2- 1/16 " 1 [ 20-1/4" 10" 13 -3/4" 1-1/2" DIA. HOLE GAS CONNECTION 'DE -A OUTLINE DRAWING (All dimensions are in inches) A — 4 7/8 DIA. K.O. ELECTR ICAL CONNECTION (ALTERNATE) 1/2" 11/2 DIA. K.O. GAS CONNECTION (ALTERNATE) 40" 20 -I/4" 1 10" 5 -5/16^ From Dwg. No. 21C340804 Rev. 8 2. •• SUFFIX 15 C OR K (0 TRRU 9) f - 2 -1/8" 5 I 7.. J I 29 - 1/2" 1� NOTES: 1. • PREFIX LETTER MAY BE "A" OR "T" OR "C" DEPENDING ON BRAND. 24- 1/2 "–i SIDE PANEL CUTOUT' HORIZONTAL VENTING THROUGH CABINET / FURNACE FRONT / / RETURN DUCT WIDTH A r I I A (width) B (depth) I I L D c y LJ 14 -1/2" / CABINET WIDTH RETURN DUCT WIDTH FLOOR OPENING PLENUM OPENING " " .. .. 14 -1/2" 13 -1/4" 13 -5/8" 20 -1/8" 12 -5/8" 19 -3/8" 17 -1/2" 16 -1/4" 16 -5/8" 20 -1/8" 15-5/8" 19 -3/8" 21" 19 -3/4" 20 -1/8" 20 -1/8" 19-1/8" 19 -3/8" 24 -1/2" 23 -1/4" 23 -5/8" 20 -1/8" 22-5/8" 19 -3/8" drill screws -are used to engage the 14 l nges. The - standoff is inserted into the cabinet alignment hole. The drill screws are inserted through the standoffs then screwed into the flange. The 'coil is always placed downstream of the furnace airlfow. The above instructions apply if the coil is on top of an upflow furnace or underneath a downflow furnace. The coil and furnace must be fully supported when used in the horizontal. The standoffs and screws are strictly for securing alignment, not for support in horizontal. Required floor opening: (DOWNFLOW) FIGURE 2 TABLE 1 SUB.Bi SMESSS FIGURE 3 See Figure 2 and Table 1 HORIZONTAL INSTALLATION This furnace may be installed in an attic or crawl space in the horizontal position by placing the furnace on the left or right side (as viewed from the front in the upright position). The horizontal furnace installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and SERVICE AREA Pub. No. 18-CD19D4-5 // S / / AC tS // / PEISSBLE / / j BETWEEN LIES FOBBED BY THE PITERSEC- TIONS OF THE TOP AND TWO SIDES OF THE FURNACE CAS SIG AND BIAD/W JOISTS, STUDS, OR FABIO. TYPICAL HORIZONTAL ATTIC INSTALLATION FIGURE 4 INSTALLER'S GUIDE service access to( front of the furnace, (See Clearance Table on Outline Drawings and Figure 4). If the furnace is suspended using perforated steel strap (plumber's strap), it must be supported at all four corners and in the middle at the front of the furnace. The forward most screw on the side of the furnace may be used to connect the strapping, (See Figure 5). Line contact is only permissible between lines formed by the Typical Suspended Furnace FIGURE 6 • CENTER OF FURNACE MUST BE SUPPORTED AT THE FRONT OF THE FURNACE. ATTACH USING THE FRONT SCREW FIGURE 5 AIR FOR COMBUSTION AND VENTILATION Adequate flow of combustion and ventilating air must not be obstructed from reaching the furnace. Air openings provided in the furnace casing must be kept free of obstructions which restrict the flow of air. Airflow restrictions affect the efficiency and safe operation of the furnace. Keep this in mind should you choose to remodel or change the area which contains your furnace. Furnaces must have a free flow of air for proper performance. Provisions for combustion and ventilation air shall be made in accordance with "latest edition" of Section 5.3, Air for Combus- tion and Ventilation, of the National Fuel Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 or 7.4 of CAN /CGA B149 Installation Codes, and applicable provisions of the local building codes. Special conditions created by mechanical exhausting of air and fireplaces must be considered to avoid unsatisfactory furnace operation. Furnace locations may be in "confined space" or "unconfined space ". Unconfined space is defined in Table 2 and Figure 6. These spaces may have adequate air by infiltration to provide air for combustion, ventilation, and dilution of flue gases. Buildings with tight construction (for example, weather stripping, heavily insulated, caulked, vapor barrier, etc.), may need additional air provided as described for confined space. 50 CU. FT. OR MORE PER 1000 BTU /HR. INPUT ALL EQUIP. INSTALLED 4 NO DOORS UNCONFINED FURNACE WATER CLOTHES HEATER DRYER . • iii Ahe Page 5 MINIMUM AREA IN SQUARE FEET FOR UNCONFINED SPACE INSTALLATIONS FURNACE MAXIMUM BTUH / INPUT RATING WITH 8 FOOT CEILING MINIMUM AREA IN SQUARE FEET OF UNCONFINED SPACE 40,000 60,000 80,000 100,000 120,000 140,000 250 375 500 325 750 875 Fumace Maximum Air From Air From Outside Vertical Horizontal BTUH/INPUT Inside Rating Duct Duct 40,000 100 10 20 60,000 100 15 30 80,000 100 20 40 100,000 100 25 50 120,000 120 30 60 140,000 140 35 70 INSTALLER'S GUIDE FIGURE 7 Confined spaces are installations with less than 50 cu. ft. of space per 1000 BTU/hr input from all equipment installed. Air for combustion and ventilation requirements can be supplied from inside the building as in Figure 8 or from the outdoors, as in Figure 9. 1 All air from inside the building as in Figure 8: The confined space shall be provided with two permanent openings communi- cating directly with an additional room(s) of sufficient volume so that the combined volume of all spaces meets the criteria for an unconfined space. The total input of all gas utilization equip- ment installed in the combined space shall be considered in making this determination. Refer to Table 3, for minimum open areas required. 2 All air from outdoors as in Figure 9: The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. Refer to Table 3, for minimum open areas required. 3. The following types of installations will require use of OUTDOOR AIR for combustion, due to chemical exposures: * Commercial buildings * Buildings with indoor pools * Furnaces installed in commercial laundry rooms * Furnaces installed in hobby or craft rooms * Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply will also require OUTDOOR AIR for combustion: * Permanent wave solutions * Chlorinated waxes and cleaners * Chlorine based swimming pool chemicals * Water softening chemicals * Deicing salts or chemicals * Carbon Tetrachloride * Halogen type refrigerants * Cleaning solvents (such as perchloroethylene) * Printing inks, paint removers, varnish, etc. * Hydrochloric acid * Cements and glues * Antistatic fabric softeners for clothes dryers * Masonry acid washing materials TABLE 2 Page 6 LESS THAN 50 CU. FT. PER 1000 BTU /HR. INPUT ALL EQUIP INSTALLED CONFINED TABLE 3 MINIMUM FREE AREA IN SQUARE INCHES EACH OPENING (FURNACE ONLY) CONFINED SPACE AIR FROM INSIDE BUILDING FIGURE 8 CONFINED SPACE ■ ��1 OUTLET OUTDOOR AIR DUCTS INLET CONFINED SPACE AIR FROM OUTDOORS CONFINED SPACE AIR FROM VENTILATED ATTIC /CRAWL SPACE CONFINED SPACE ALTERNATE INLET AIR --•• OUTLET AIR INLET AIR DUCT CONFINED SPACE AIR FROM VENTILATED ATTIC CONFINED SPACE OUTLET AIR INLET AIR DUCT ATTIC LOUVERS FIGURE 9 Pub. No. 18- CD19D4.5 MODEL NUMBER MODEL NUMBER CABINET WIDTH CABINET WIDTH REQUIRED FOR SIZE FOR BOTTOM 'UE040A924 "UE060A936 2 - 14X20X1 14 -1/2 1 - 14 X 25 X 1 17 -1/2 'UE080A936 *UE0B0A948 *DE100A960 17 -1/2 1 - 17 X 25 X 1 2- 16X20X1 *UE100A936 *UE100A948 'UE100A960 ## 21 1 - 20X25X 1 • - First letter may be "A 'UE120A960 ## 'UE140A960 ## 24 -1/2 1 - 24 X 20 X 1 • ## • First letter may be - Requires filters on "A", "C" or T 2 sides OR 1 side and bottom filter MODEL NUMBER CABINET WIDTH FILTER SIZE "DE060A936 14 -1/2 2 - 14X20X1 *DE080A945 *DE100A945 17 -1/2 2 - 16X20X1 2 - 16X20X1 *DE100A960 21 2- 16X20X1 "DE120A960 24 -1/2 2 - 16X20X1 • - First letter may be "A "; C" or T DUCT CONNECTIONS Air duct systems should be installed in accordance with stan- dards for air conditioning systems, National Fire Protection Association Pamphlet No. 90. They should be sized in accordance with ACCA Manual D or whichever is applicable. Check on controls to make certain they are correct for the electrical supply. Central furnaces, when used in connection with cooling units, shall be installed in parallel or on the upstream side of the cooling units to avoid condensation in the heating element, unless the furnace has been specifically approved for down- stream installation. With a parallel flow arrangement, the dampers or other means used to control flow of air shall be adequate to prevent chilled air from entering the furnace, and if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in full heat or cool position. On any job, flexible connections of nonflammable material may be used for return air and discharge connections to prevent transmission of vibration. Though these units have been specifi- cally designed for quiet, vibration free operation, air ducts can act as sounding boards and could, if poorly installed, amplify the slightest vibration to the annoyance level. When the furnace is located in a utility room adjacent to the living area, the system should be carefully designed with returns which minimize noise transmission through the return air grille. Although these winter air conditioners are designed with large blowers operating at moderate speeds, any blower moving a high volume of air will produce audible noise which could be objection- able when the unit is located very close to a living area. It is often advisable to route the return air ducts under the floor or through the attic. Such design permits the installation of air return remote from the living area (i.e. central hall). When the furnace is installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace and terminating outside the space contain- ing the furnace. Where there is no complete return duct system, the return connection must be run full size from the furnace to a location outside the utility room, basement, attic, or crawl space. Do Not install return air through the back of the furnace cabinet. RETURN AIR DUCT CONNECTION All return air duct systems should provide for installation of return air filters. 1. Set the furnace in place. 2. For side return installations on upflow models, remove the insulation around the opening in the blower compartment.. 3. The side panels on upflow furnaces include locating notches which may be used as guides for cutting an opening for return air. Refer to Figure 10 and the outline drawing on page 3 for duct connection dimensions for various furnaces. 4. If a 3/4" flange is to be used for attaching the air inlet duct, add to cut where indicated by solid lines in Fig. 10. Cut corners diagonally and bend outward to form flange. 5. If flanges are not required, and a filter frame is installed, cut along knockout guidelines. 6. Upflow furnaces: filter retainer brackets are factory supplied for bottom return. Use the filter retainer brackets on either side or on bottom if filter is to be used within the furnace cabinet. Downflow Furnaces: Brackets are factory supplied to mount LOCATING NOTCHES PROVIDED FOR SIDE RETURN CUTOUT * SEE OUTLINE DRAWING INSTALLER'S GUIDE TABLE 4 CUT OUT FOR SIDE FILTER FRONT of Furnace FIGURE 6 filters in the return air ductwork. 7. Connect duct work to furnace. See Outline Drawing for supply and return duct size and location. Flexible duct connectors are recommended to connect both supply and return air ducts to the furnace. If only the front of the furnace is accessible, it is recommended that both supply and return air plenums are removable. 8. When replacing a furnace, old duct work should be cleaned out. Thin cloths should be placed over the registers and the furnace fan should be run for 10 minutes. Don't forget to remove the cloths before you start the furnace. RETURN MR FILTER Filters are field supplied for these furnaces. These furnaces require high velocity cleanable type air filters which may be located within the furnace blower compartment for UPFLOW furnaces in either a BOTTOM or SIDE (left side or right side) return air inlet. See Figure 11. Some filters may need to be trimmed for side or bottom filter use. Downflow furnace filters must be located outside the furnace cabinet. Typical installations are shown in Figure 13. Tables 5 and 6 provide information for installation of the filter retaining brackets shipped with downflow furnaces. Pub. No. 18- CD19D4 -5 Page 7 CABINET WIDTH FILTER SIZE FILTER BRACKET LOCATION ' 14 -1/2" 2 - 16X20X1 12 -7/8" 17 -1/2" 2 - 16X20X1 14 -3/8" 21" 2 - 16X20X1 13 -1/8" 24 -1/2" 2 - 16X20X1 11 -5/8" • Location dimension Is from end of duct to the screw holes for the bracket. CABINET WIDTH RETURN DUCT WIDTH FILTER ACCESS OPENING - DIMENSION "A" FILTER ACCESS OPENING - DIMENSION "B" 14 -1/2" 13 -1/4" 12" 14" 17 -1/2" 16 -1/4" 15" 14" 21" 19-3/4" 19 -1/2" 14" 24 -1/2" 23 -1/4" 22" 14" INSTALLER'S GUIDE TYPICAL UPFLOW FURNACE RE T , ..4 AIR FILTER INSTALLATIONS FILTER RETAINER BRACKET FILTER RETAINER BLOWER ACCESS DOOR Typical Bottom Return Filter Typical Side Return Filter Typical Filters of Upflow in Horizontal FIGURE 7B TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS Page 8 TABLE 5 FIGURE 11 FILTER RETAINER BRACKETS FOR SIDE AIR RE- TURN ON UPFLOW FURNACES If side air return is desired, it is necessary to move the 2 filter retainer brackets from the bottom of the furnace and reinstall them on the side. The following instructions should be used: a. Remove the front doors. b. Remove the filter. c. Carefully place the unit on its back. d. Using a 5/16" nut driver, remove the 4 screws holding the filter retainer brackets. e. Reinstall the filter retainer brackets on the desired side. (See Figure 11 "Typical Side Return Filter "). FIGURE 13 TABLE 6 Pub. No. 18- CD19D4•5 MASONRY CHIMNEY VENTING T yp e Furnace Tile Lined Chimney Chimney Lining Internal External "B" Vent Flexible Metal Lining Single Fan Assist No No Yes *yes Fan Assist + Fan Assist No No Yes 'Yes Fan Assist + Natural Yes No Yes *Yes * Flexible chimney liner size is determined by using the type "B" vent size for the available BTUH input, then reducing the maximum capacity by 20% (multiply maximum capacity times 0.80). The minimum capacity is the same as shown in the "B" vent tables. VENT PIPING INSTALLER'S GUIDE GLiERAL VENTING INSTRC JTIONS TABLE 7 These furnaces have been classified as Fan - Assisted Combus- tion System, Category I furnaces under the "latest edition" provisions of ANSI Z21.47 and CAN /CGA 2.3 standards, which operate with a non - positive vent static pressure and with a flue loss of not less than 17 percent . NOTE: If desired, a sidewall termination can be accomplished .through the use of an "add -on" draft inducer. The inducer must be installed according to the inducer manufacturer's instruc- tions. Set the barometric pressure relief to achieve -0.02 inch water column NOTE: When an existing furnace is removed from a venting system serving other appliances, the venting system is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance connected to the venting system placed in operation, while any other appliances connected to the venting system are not in operation: a. Seal any unused openings in the venting system; b. Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code, ANSI Z223.1 or the CAN /CGA B149 Installation Codes and these instructions. De- termine there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition; c. In so far as is practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. Turn on clothes dryers and any appliances not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers; d. Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so the appliance shall operate continuously; e. Test for draft hood equipped appliance spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle; f. After it has been determined that each appliance remaining connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas - burning appliance to their previous condition of use;g. If improper venting is observed during any of the above tests, the venting system must be corrected. All vent installations must be in accordance with the "latest edition" provisions of the National Fuel Gas Code, ANSI Z223.1 section 7 and/or CAN /CGA B149 Installation Codes. The furnace shall be connected to a factory built chimney or vent complying with a recognized standard, or a ma- sonry or concrete chimney lined with a lining material acceptable to the authority having jurisdiction. NOTE: Furnace venting into an unlined masonry chimney or concrete chimney is prohibited. VENTING INTO A MASONRY CHIMNEY If the chimney is oversized, the liner is inadequate, or flue -gas condensation is a problem in your area, consider using the chimney as a pathway or chase for type "B" vent or flexible vent liner. If flexible liner material is used, size the vent using the "B" vent tables, then reduce the maximum capacity by 20% (multiply 0.80 times the maximum capacity). Internal Masonry Chimneys Venting of fan assisted appliances into a lined, internal masonry chimney is allowed only if it is common vented with at least one natural draft appliance; OR, if the chimney is lined with type "B ", double wall vent or suitable flexible liner material, (See Table 7). NOTE: The chimney liner must be thoroughly inspected to insure no cracks or other potential areas for flue gas leaks are present in the liner. Liner leaks will result in early deterioration of the chimney. External Masonry Chimney Venting offan assisted appliances into external chimneys (one or more walls exposed to outdoor temperatures), requires the chimney be lined with type "B ", double wall vent or suitable flexible chimney liner material. This applies in all combinations of common venting as well as for fan assisted appliances vented alone. The following installation practices are recommended to mini- mize corrosion caused by condensation of flue products in the furnace and flue gas system. 1. Avoid an excessive number of bends. 2. Horizontal runs should pitch upward at least 1/4" per foot. 3. Horizontal runs should be as short as possible. 4. All vent pipe or connectors should be securely supported and must be inserted into, but not beyond the inside wall at the chimney vent. 5. When vent connections must pass through walls or partitions of combustible material, a thimble must be used and installed according to local codes. 6. Vent pipe through the roof should be extended to a height determined by National Fuel Gas Code or local codes. It should be capped properly to prevent rain water from entering the vent. Roof exit should be waterproofed. 7. Use type "B" double wall vent when vent pipe is routed Pub. No. 18- CD19D4.5 Page 9 GAS VENT TERMINATION ROOF PITCH MINIMUM HEIGHT FLAT TO 7/12 OVER 7/12 TO 8/12 OVER 8/12 TO 9/12 OVER 9/12 TO 10/12 OVER 10/12 TO 11/12 OVER 11/12 TO 12/12 OVER 12/12 TO 14/12 OVER 14/12 TO 16/12 OVER 16/12 TO 18/12 OVER 18/12 TO 20/12 OVER 20/12 TO 22/12 _ 1.0 FEET ' 1.5 FEET 2.0 FEET 2.5 FEET 3.25 FEET 4.0 FEET 5.0 FEET 6.0 FEET 7.0 FEET 7.5 FEET 8.0 FEET • • THIS REQUIREMENT COVERS MOST INSTALLATIONS INS.TAT.,IZiEll 'S GUIDE through cool spaces, (below 60 8. Where long periods of airflow are desired for comfort, use long fan cycles instead of continuous airflow. 9. Apply other good venting practices as stated in the venting section of the National Fuel Gas Code ANSI Z223.1 "latest edition ". 10. Vent connectors serving appliance vented by natural draft or non - positive pressure shall not be connected into .any portion of a mechanized draft system operating under positive pressure. 11. Horizontal pipe runs must be supported by hangers, straps or other suitable material in intervals at a minimum of every 3 feet of pipe. 12. A furnace shall not be connected to a chimney or flue serving a separate appliance designed to burn solid fuel. 13. The flow area of the largest section of vertical vent or chimney shall not exceed 7 times the smallest listed appliance categorized vent area, flue collar area, or draft hood outlet area unless designed in accordance with approved engineering meth- ods. Maximum Vent or Tile Lined Chimney Flow Area = a X 7 •Drafthood outlet diameter, flue collar diameter, or Bated appliance categorized vent diameter. TABLE 7 USTED CAP e MfJ, VERTICAL WALL LOWEST DISCHARGE OPENING 12 THE VENT TERMINATION SHOULD NOT BE LESS THAN B FT. FROM A VERTICAL WALL ROOF PITCH IS x/12 FIGURE 14 AWARNING: SHOULD OVERHEATING OCCUR, OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE GAS VALVE TO THE UNIT BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. The following warning complies with Stag of California law, Proposition 65. AWARNING- Hazardous Gases! Exposure to fuel substances or by- products of incomplete fuel combustion are believed by the State of California to cause cancer, birth defects, or other reproductive harm. AWARNING: TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL SHOCK OR CONTACT WITH MOVING PARTS. LOCK UNIT DISCONNECT SWITCH IN OPEN POSITION BEFORE SERVICING UNIT. ELECTRICAL CONNECTIONS NOTE: The integrated furnace control is polarity sensi- tive. The hot leg of the 115 VAC power must be connected to the BLACK field lead. Make wiring connections to the unit as indicated on enclosed wiring diagram. As with all gas appliances using electrical power, this furnace shall be connected into a permanently live electric circuit. It is recommended that it be provided with a separate "circuit protection device" electric circuit. The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code, ANSI/NFPA 70 "latest edition ", if an external electrical source is utilized. All field supplied wiring must conform with the temperature limitation for Type T wire (63° F (35° C)], when installed in accordance with these instructions and wiring diagrams sup- plied with the furnace. Refer to the SERVICE FACTS literature for unit wiring dia- grams in addition to the diagram inside the blower door. Page 10 Pub. No. 18-CD19D4-5 a INSTALLER'S GUIDE " FIELD WIRING DIAGRAM FOR HEATING ONLY NOTES I. BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATEISI. 2. LOW VOLTAGE 124V.I WIRING TO BE NO. 18 AWG MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. SAIL SWITCH HUM IDISTAT HOT TO 115 VOLT L_-___.1 POWER SUPPLY NEUTRAL r *9 RED OR BLACK WHITE ELECTRONIC AIR 1 CLEANER IOPTIONALI L INE VOLTAGE SAIL SWITCH 1MOUNTED IN RETURN AIR DUCT( LH TO 115 VOLT LN POWER SUPPLY — I ALTERNATE HOOKUP FOR MODEL BEFI40 RED OR �R 200 ELECTRONIC AIR CLEANER BLACK 1— _ J I RELAY KIT 1 TO 115 VOLT WHITE J �BAY24X043 I LN POWER SUPPLY ELECTRONIC AIR CLEANER IOPTIONALI LH NOTES 1. BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATEISI. 2. LOW VOLTAGE 124V.I WIRING TO BE NO. 18 AWG MIN. 3. GROUNDING OF EQUIPMENT MUST COMPLY WITH LOCAL CODES. 4. SET THERMOSTAT HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM. TO 115 VOLT POWER SUPPLY NEUTRAL J 9 SAIL SWITCH HUM IDISTAT HOT — � L___J POWER HUMIDIFIER I I ®I LN (OPTIONAL) REO OR BLACK I I I WHITE J I �-- -- J ELECTRONIC AIR I CLEANER IOPTIONALI LINE VOLTAGE SAIL SWITCH (MOUNTED IN RETURN AIR DUCT( LH TO H5 VOLT LN POWER SUPPLY ALTERNATE HOOKUP FOR MODEL BEFI40 1 RED OR OR 200 ELECTRONIC AIR CLEANER qop BLACK RELAY KIT j TO 115 VOLT WHITE I LBAY24X043 I LN }POWER SUPPLY ELECTRONIC AIR CLEANER IOPTIONALI LH Pub. No. 18- CD18D4.5 tj v� LH POWER HUMIDIFIER II I (OPTIONAL( B 1 1) 1 (05 - rD IYrwIRIOICI GROUND SCREW I J FURNACE JUNCTION BOX INTER - COMPONENT WIRING - - - -24 V. FACTORY --LINE V. WIRING 24 INE V. WIRING FROM DWG. 218330621 FIELD WIRING DIAGRAM FOR HEATING /COOLING (OUTDOOR SECTION WITHOUT TRANSFORMER) POWER SUPPLY YL CONTROL THERMOSTAT TERMINALS L _ LOW VOLTAGE AIR CONDITIONING I . It , OUTDOOR SECTION 1 I WITHOUT TRANSFORMER - -� ; ¢ m �_— i IYiWQalcicl I GROUND CONtilm INAL R t IOSTAT SCREW -- -- -- 1 L I _ 1 FURNACE' NOTE 4 HEATING THERMOSTAT WITH FAN SWITCH WH RD " GR u7 - o BLACK � 1 ( __W H I T7 1 1 4 L.J Li LH LN L FURNACE TO IISV., 1 PH., 60 HZ., POWER SUPPLY PER LOCAL CODES NOTE 4 HEATING-COOL THERMOSTAT ING INTER - COMPONENT WIRING - - - -24 V. FACTORY - -LINE V. WIRING 24 V. FID LINE V.} WIRING FROM DWG. 218330622 OR HEATING ` THERMMOSTAT CA; LH ILN FURNACE L—Y') JUNCTION TO 115V., I PH., 60 HZ., BOX POWER SUPPLY PER LOCAL CODES Page 11 INSTALLER'S GUIDE The following warning complies with State of California law, Proposition 65. A WARNING: Hazardous Gasses! Exposure to fuel substances or by- products of incomplete fuel combustion is believed by the state of California to cause cancer, birth defects, or other reproductive harm. MANUAL MAIN 1 SHUTOFF VALVE GROUND UNION JOINT DRIP LEG AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF RIGHT SIDE PIPING (OPTIONAL) • ._1;1 di P^ n AL I1 0 LEFT SIDE PIPING (STANDARD) 0 / 1ii1191:st.- • /S1 ln1 ^' n /1 0 /1 r1 0 i 0 MANUAL MAIN SHUTOFF VALVE GROUND UNION JOINT DRIP LEG 3 o AUTOMATIC GAS VALVE WITH MANUAL SHUTOFF • TOP VIEW OF RIGHT SIDE PIPING AUTOMATIC OAS VALVE WITH MANUAL SHUTOFF Page 12 FIGURE 9 . ..4 t .._. GAS - PIPING. . - This unit is shipped standard for left side installation of gas piping, A piping knockout is also provided in the right side for an alternate piping arrangement. The installation of piping shall be in accordance with piping codes and the regulations of the local gas company. Pipe joint compound must be resistant to the chemical reaction with liquefied petroleum gases. Refer to piping Table 8 for delivery sizes. Connect gas supply to the unit, using a ground joint union and a manual shut -off valve as shown in Figure 15. National codes require a condensation drip leg to be installed ahead of the controls as shown in Figure 15. The furnace and its individual shut -off valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig. The furnace must be isolated from the gas supply piping by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig. NOTE: Maximum pressure to the gas valve fornaturalgas is 13.8" W.C. Minimum pressure is 5.0" W.C. Maximum pressure to the gas valve for propane is 13.8" W.C. Minimum pressure is 11.0" W.C. All gas fittings must be checked for leaks using a soapy solution before lighting the furnace. DONOTCHECKWITHANOPEN FLAME! SEQUENCE OF OPERATION Thermostat call for heat R and W thermostat contacts close signaling the control module to run its self -check routine. After the control module has verified that the pressure switch contacts are open and the limit switch(es) contacts are closed, the draft blower will be energized. As the induced draft blower comes up to speed, the pressure switch contacts will close and the ignitor warm up period will begin. The ignitor will heat for approx. 17 seconds, then the gas valve is energized to permit gas flow to the burners. The flame sensor confirms that ignition has been achieved within the 6 second ignition trial period. After the flame sensor confirms that ignition has been achieved, the delay fan ON period (fixed at 45 seconds) begins timing. After the delay of 45 seconds, the indoor blower motor will be energized and will continue to run during the heating cycle. When the thermostat is satisfied, R and W thermostat contacts open, the gas valve will close, the flames will extinguish, and the induced draft blower will be de- energized. The indoor blower motor will continue to run for the fan off period (fixed at 100 seconds), then will be de- enegized by the control module. Pub. No.1 &CD19D4 -5 — GAS FLOW IN CUBIC FEET PER HOUR 2 C UBIC FOOT DIAL SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW 8 900 29 248 50 144 82 88 9 800 30 240 51 141 84 86 10 720 31 232 52 138 86 84 11 655 32 225 53 136 88 82 12 600 33 218 54 133 90 80 13 555 34 212 55 131 92 78 14 514 35 206 56 129 94 76 15 480 36 200 57 126 96 75 16 450 37 195 I 58 124 98 i 73 17 424 38 189 59 122 100 72 18 400 39 185 60 1 120 104 69 19 379 40 180 62 116 108 67 20 360 41 176 64 112 112 64 21 343 42 , 172 66 109 116 62 22 327 43 167 68 106 120 60 23 313 45 164 70 1 103 124 58 24 300 46 160 72 100 128 56 25 288 47 157 74 97 132 54 26 277 , 48 153 76 95 136 53 27 267 49 150 78 92 140 51 28 257 50 147 _ 80 90 144 50 TABLE OF CUBIC FEET PER HOUR OF GAS FOR VARIOUS PIPE SIZES AND LENGTHS PIPE SIZE LENGTH OF PIPE 10 20 30 40 50 60 70 1/2 132 92 73 63 56 50 46 3/4 278 190 152 130 115 105 96 1 520 350 285 245 215 195 180 1 -1/4 1050 730 590 520 440 400 370 This table is based on pressure drop of 0.3 inch W.C. and 0.6 SRGR. gas INPUT RATING BTUH NUMBER OF BURNERS MAIN BURNER ORIFICE DRILL SIZE NAT, GAS LP GAS 40,000 NC9.tLOCD 45 56 60,000 45 56 80,000 45 56 100,000 45 56 120,000 45 56 140,000 45 56 DRILL SIZE PART . NUMBER DRILL SIZE PART NUMBER 41 ORF0502 53 ORF0504 44 ORFO501 54 ORF0555 45 ORF0644 55 ORF0693 46 ORF0909 56 ORF0907 47 ORF0910 _ 57 ORF0908 START UP AND ADJUSTMENT ( PRELIMINARY INSPECTIONS With gas and electrical power "OFF" 1. Duct connections are properly sealed 2. Filters are in place 3. Venting is properly assembled 4. Blower door is in place Turn knob on main gas valve within the unit to the "OFF" position. Turn the external gas valve to "ON ". Purge the air from the gas lines. After purging, Check all gas connections for leaks with a soapy solution -- DO NOT CHECK WITH AN OPEN FLAME. Allow 5 minutes for any gas that might have escaped to dissipate. LP Gas, being heavier than air, may require forced ventilation. Turn the knob on the gas valve in the unit to the "ON" position. COMBUSTION AND INPUT CHECK 1. Make sure all gas appliances are off except the furnace. 2. Clock the gas meter with the furnace operating (determine the dial rating of the meter) for one revolution. 3. Match the "Sec" column in the gas flow (in cfh) Table 11 with the time clocked. 4. Read the "Flow" column opposite the number of seconds clocked. 5. Use the following factors if necessary: For 1 Cu. Ft. Dial Gas Flow CFH = Chart Flow Reading + 2 For 1/2 Cu Ft. Dial Gas Flow CFH = Chart Flow Reading + 4 For 5 Cu. Ft. Dial Gas Flow CFH = 10X Chart Flow Reading + 4 6. Multiply the final figure by the heating value of the gas obtained from the utility company and compare to the nameplate rating. This must not exceed the nameplate rating. 7. Changes can be made by adjusting the manifold pressure or changing orifices (orifice change may not always be required). a. Attach a manifold pressure gauge. b. Remove the slot screw on top of the gas valve for manifold pressure adjustment. c. Turn the adjustment nut in to increase the gas flow rate, and out to decrease the gas flow rate using a 3/32" hex wrench. d. The final manifold pressure setting shall be 3.5" W.C. with an input of no more than nameplate rating and no less than 93 % of the nameplate rating, unless the unit is derated for high altitude. For LP gases, the final manifold pressure (outlet) shall be 10.5" W.C. with an input of no more than the nameplate rating and no less than 93% of the nameplate rating, unless the unit is derated for altitude. Table 9 lists the main burner orifices shipped with the furnace, If a change of orifices is required to correct the input rate, refer to Table 10. INSTALLER'S GUIDE NATURAL GAS ONLY Table 9 ORIFICE SIZES Table 10 PART NUMBERS FOR REPLACEMENT ORIFICES TABLE 11 Pub. No. 18- CD19D4.5 Page 13 Orifice'tiNist Drill Size ff Installed At Sea Level ALITTUDE ABOVE SEA LEVEL 2000 3000 4000 5000 6000 7000 8000 42 43 44 4 4 4 4 nt v 4 45 55 amni 56 57 8 0 8 8 6 58 TABLE 12 Correction Table for Bumer Orifice Drill Sizes for Furnaces Installed at Attitudes 2000 Feet and Nbre Above Sea Level INSTALLER'S GUIDE HIGH ALTITUDEDERATE - - -_ i ;r ,t It may be necessary to change burner orifices due to the altitude of the installation. Ratings of these furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft. If the installation is 2,000 ft. or above, refer to National Fuel Gas Code 8.1.2, and Appendix F, Table F4, for proper orifice sizing at high altitudes. Installations above 4,000 feet may require a pressure switch change. If required, use the BAYHALT * ** Kit (High Altitude Accessory Kit) listed in PRODUCT DATA. SWITCH TOGGLES "ON" OR "OFF" FIGURE 16 LIGHTING INSTRUCTIONS WARNING: D_Q NOT attempt to manually light the burner. Lighting instructions appear on each unit. Each installation must be checked out at the time of initial start up to insure proper operation of all components. Check out should include putting the unit through one complete cycle as outlined below. Turn on the main electrical supply and set the thermostat above the indicated temperature. The ignitor will automatically heat, then the gas valve is energized to permit the flow of gas to the burners. After ignition and flame is established, the flame control module monitors the flame and supplies power to the gas valve until the thermostat is satisfied. TO SHUT OFF. For complete shutdown: Move the toggle switch on the main gas valve to the "OFF" position (See Figure 16). Disconnect the electrical supply to the unit. CAUTION: If this is done during the cold weather months, provisions must be taken to prevent freeze -up of all water pipes and water receptacles. Whenever your house is to be vacant, arrange to have someone inspect your house for proper temperature. This is very important in below freezing weather. If for any reason your furnace should fail to operate damage could result, such as frozen water pipes. LIMIT SWITCH CHECK OUT The limit switch is a safety device designed to close the gas valve should the furnace become overheated. Since proper operation of this switch is important to the safety of the unit, it must be checked out on initial start up by the installer. To check for proper operation of the limit switches, set the thermostat to a temperature higher than the indicated tempera- ture to bring on the gas valve. Restrict the airflow by blocking the return air or by disconnecting the blower. When the furnace reaches the maximum outlet temperature as shown on the rating plate, the burners must shut off. If they do not shut off after a reasonable time and overheating is evident, a faulty limit switch is probable and the limit switch must be replaced. After checking the operation of the limit control, be sure to remove the paper or cardboard from the return air inlet, or reconnect the blower. Page 14 Pub. No.18.CD19D4•a • AIRF)<.OW ADJUSTMENT Check inlet and outlet air temperatures to make sure they are within the ranges specified on the furnace rating nameplate. If the airflow needs to be increased or decreased, see the wiring diagram for information on changing the speed of the blower motor. WARNING: Disconnect power to the unit before removing the blower door. .This unit is equipped with a blower door switch which cuts power to the blower and gas valve causing shutdown when the door is removed. Operation with the door removed or ajar can permit the escape of dangerous fumes. All panels must be securely closed at all times for safe operation of the furnace. NOTE: Direct drive motors have bearings which are perma- nently lubricated and under normal use, lubrication is not recommended. INDOOR BLOWER TIMING The control module controls the indoor blower. The blower starts approximately 45 seconds after ignition. The FAN -OFF period is approximately 100 seconds from the interruption of gas flow. ROOM AIR THERMOSTAT HEAT ANTICIPATOR AD- JUSTMENT Set the thermostat heat anticipator according to the current flow measured, or the settings found in the notes on the furnace wiring diagram, (found inside the furnace casing). The following warning complies with State of California law, Proposition 65. AWARNING: This product contains fiberglass wool insulation! Fiberglass dust and ceramic fibers are believed by the State of California to cause cancer through inhalation. Glasswool fibers may also cause respiratory, skin, or eye irritation. PRECAUTIONARY MEASURES • Avoid breathing fiberglass dust. • Use a NIOSH approved dust/mist respirator. • Avoid contact with the skin or eyes. Wear long - sleeved, loose- fitting clothing, gloves, and eye protection. • Wash clothes separately from other clothing: rinse washer thoroughly. • Operations such as sawing, blowing, tear -out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate NIOSH approved respirator in these situations. FIRST AID MEASURES Eye Contact - Flush eyes with water to remove dust. If symptoms persist, seek medical attention. Skin Contact - Wash affected areas gently with soap and warm water after handling. Pub. No. 18- CD19D4•5 INSTALLER'S GUIDE INSTRUCTIOL TO THE OWNERS In the event that electrical, fuel, or mechanical failures occur, the owner should immediately turn the gas supply off at the manual gas valve, located in the burner compart- ment (See Figure 9). Also turn off electrical power to the furnace and contact the service agency designated by your dealer.OPERATING INFORMATION FLAME ROLL -OUT DEVICE All models are equipped with a thermal control device on the burner cover. In case of flame roll -out, the device will the cause the circuit to open which shuts off all flow of gas. ABNORMAL CONDITIONS 1. EXCESSIVE COMBUSTION VENT PRESSURE OR FLUE BLOCKAGE If pressure against the induced draft blower outlet becomes excessive, the pressure switch will shut off the gas valve until acceptable combustion pressure is again available. 2. LOSS OF FLAME OR GAS SUPPLY FAILURE If loss of flame occurs during a heating cycle (when flame is not present at the sensor), the control module will retry the ignition sequence up to two times after the sensor cools. If ignition is not achieved, it will lockout the furnace. 3. POWER FAILURE If there is a power failure during a heating cycle, the system will restart the ignition sequence automatically when power is re- stored, if the thermostat still calls for heat. 4. INDUCED DRAFT BLOWER FAILURE If pressure is not sensed by the pressure switch, it will not allow the gas valve to open, therefore the unit will not start. If failure occurs during a running cycle, the pressure switch will cause the gas valve to close and shut the unit down. AWARNING: TO PREVENT AN EXPLOSION OR POSSIBLE INJURY, DEATH AND EQUIPMENT DAMAGE, DO NOT STORE COMBUSTIBLE MATERIALS, GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS NEAR THE UNIT. AWARNING: BODILY INJURY CAN RESULT FROM HIGH VOLTAGE ELECTRICAL COMPONENTS, FAST MOVING FANS, AND COMBUSTIBLE GAS. FOR PROTECTION FROM THESE INHERENT HAZARDS DURING INSTALLATION AND SERVICING, THE ELECTRICAL SUPPLY MUST BE DISCONNECTED AND THE MAIN GAS VALVE MUST BE TURNED OFF. IF OPERATING CHECKS MUST BE PERFORMED WITH THE UNIT OPERATING, IT IS THE TECHNICIANS RESPONSIBILTY TO RECOGNIZE THESE HAZARDS AND PROCEED SAFELY. Page 15 Project Nam •i... !IIt - - Address: / / 4 s -- 4 7 4 - v�ce-- , Se, Residential Building Permit Number: 1 . Prescriptive Option .W.S.E.C. Chapter 6, (check building permit option used): ❑ I. ❑ it ❑ HI. •%:J Iv. ❑ v. ❑ vi. ❑ VII. ❑ VIII. 2. House Square Footage (HSqFt) / 3. Heating System installed, (check system type below): ❑ a. Electric Resistance /21 BTU /h per sq. ft. ❑ b. Electric (forced air) /24 BTU /h per sq. ft. 71 c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. 4. Equipment: a. Make - r/? 4 ti IL b. Model 7 0 "- 0 i; NV 3 (o c. Size in BTU's 6 0 , u 5. Calculation /(HSqFt) / 4-e0 (see line 2 above) BTU /h X Y 1 a e' 0 (see line 3 a, b, or c above) o, ci a m c BTU Equipment Maximum Size CITY((TUKWILA l Permit Center 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 Prescriptive Heating System Sizing for Single Family Homes - New Construction Washington State Energy Code Chapter 9, Climate Zone 1 PERMIT APPLICATION #: _` C H -6 Applicant's Si ature: g1 Date: / /44` 7/9/96 RECEIVED CITY OF TUKWILA OCT 1 5 1999 DEPA Build n g Divis Io -h1 Public Works Complete Approved n \PRROUTE.DOC 5/99 /intik Corrl. efi PLAN REVIEW /ROUTIN LIP ACTIVITY NUMBER: M99 - 0198 DATE: 10 -15 -99 PROJECT NAME: CONTEMPORARY HOMES XX Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision .# After Permit Is •Issued n Fire Prevention Structural DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Incomplete Planning Division Permit Coordinator TUES /THURS ROUTI G: Please Route Structural Review Required n No further Review Required Approved with Conditions 1 Not Approved (attach comments) DUE DATE: 10 -19 -99 Not Applicable n Comments: n REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: (ten days) DUE DATE 11 -16-99 REVIEWER'S INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE Approved n Approved with Conditions n Not Approved (attach comments) C REVIEWER'S INITIALS: DATE: Signature Issued by DE REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL REGIST. # EXP. DATE ;. CCO1 CONTEHI11ORN 11/28/1999 EFFECTIVE DATE 12/15/1989 CONTEMPORARY HOMES INC .9905 239TH PL SW EDMONDS WA' 98020 ARTMENT OF LABOR AND INDUSTRIES