HomeMy WebLinkAboutPermit M99-0200 - THE JUNCTION - LOT 15M99 -0200
5610 So. 150 St.
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The Junction —Lot 15
City of Tukwila(
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MECHANICAL PERMIT
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
Permit No: M99 -0200
Type: B -MECH
Category: RES
Address: 5610 S 150 ST
Location:
Parcel #: 377930 -0150
Contractor License No: PPSHEA *133DA
TENANT THE JUNCTION -LOT 15
56XX S 150 ST, TUKWILA WA 98188
OWNER TRYON CONCEPTS LLC
PO BOX 146, RENTON WA 98057
CONTACT DON TRYON
14420 SE 84 ST, NEWCASTLE WA 98059
CONTRACTOR P P S HEATING & A/C INC
12022 98 AV NE, KIRKLAND, WA 98034
(206) 431 -3670
Status: ISSUED
Issued: 11/03/1999
Expires: 05/01/2000
Phone:
Phone: 425 - 288 -9750
Phone: 425- 255 -618
Phone: 425 - 825 -0917
*********'+********************************** * * * * * * * * * * * * * * * * * * * * ** * * * * * * * **
Permit Description:
INSTALL FURNACE AND WATER HEATER IN NEW SINGLE
FAMILY RESIDENCE.
UMC Edition: 1997 Valuation:
Total Permit Fee:
* * * * ** **** k** * * * * *• * * * * * * * * ** * * * * * * * * * * * * * ** * * * * ***** * * * *k * * * * **
JJj
Permit Center Authorized Signature Date
Date: _--- ..123A1
Title: Q2Q
4,000.00
56.20
I hereby certify that I have read and examined this permit and know the
same to be true and correct. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate
or cancel the provisions of any other state or local laws regulating
construction or the performance of work. I am authorized to sign for and
obtain this building permit.
Signature:_,,, 4'z
Print Name: 1 7.DoN - T? )O ./
This permit shall become null and void if the work is not commenced within
180 days from the date of issuance, or if the work is suspended or
abandoned for a period of 180 days from the last inspection.
•
•
CITY OF TUKWILA
errrii t No: M99 -0200
Status: ISSUED
Applied: 10/15/1999
Issued: 11/03/1999
Address: 5610 S 150 ST
Suite:
Tenant: THE JUNCTION -LOT 15
Type: 6 -MECH
Parcel .it 377930.0150
AA * ' A *A ** * ***A ** * *A * ** ** A** A***• A* A A**********• A* *•A * * * * *•A*•*•A *•A * ** ** * ** * **
Permit Conditions:
1. No changes will be made to the plans unless approved by the
Engineer and the. Tukwila Building Division.
2. All permits, inspection records, and approved plan:: shall be
available at the job site prior to the start of any con-
struction. These .documents , are to be maintained and avail-
able until final inspection approval is granted.
3. All construction to be done in conformance with approved
plans and requirements of the Uniform B u i l d i n g Code ` (1997
Edition) as amended, Uniform Mechanical Code (1997 Edition),
and Washington :State Energy Code .(1997 Edition).
4. Validity at Permit. The issuance of a permit or approval '. of
plans, specifications, and computations, shall not be con-
strued to be a permit for, or an approval of any violation
of any of the p r o v i s i o n s of the . b u i l d i n g code or of any
other ordinance of the .jurisdiction. No permit presuming t:o
give authority to violate or cancel the provisions. of this '
code shall be v a l i d .
S. Manufacturers installation ;;instructions required on site
f ai- the ; b u i l d i n g inspectors ' review.
Project Name /Tenant: f -
� �0,(� - 4,�� Sufi �
Value of Mechanical Equipment:
Site Address :
xx S, (..414.
__� State/Zip:
lJk't.„t k �Cit 4
x Parcel umber:
Ta 7.77 a (5 ca
Property Owner: ,
• rR�v Cc,tnce A
LCc: --
Phone: ( )
4C 22_ ?-75-0
Street Address:
U (30( (4C... ee .
City State/Z. :
v LA.__ Loa_ el e U `7
Fax #: (,�e) eo g . 3 e
Contractor: np4 1 ‹_
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Phone: (46-) -rzsO /7
Street Addre s of 7y 4 utz- /Uj- /tl / h t 4 lAc ez4y gigiid
Fax #: ( _ r 5 p 7
Contact Person:.--a , VCr)D • ,
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Cit /S a e/Zip:
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Phone: (lje, )_� 6 ,-
Street Address:
c45C't State/Zip:
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BUILDING OWNER
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OR AUTHORIZED AGENT: --
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Date : /U,,, 7,4e, Cis
Signature: \ r
Print name: �tl N
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Phone: ( 25 G 5 . ( .g
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Fax it: (�"'T
Address: 1 44
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CITY OF TL4vVILA
Permit Center
6300 Southcenter Boulevard, Suite 100
Tukwila, WA 98188
(206) 431 -3670
F0:
Project Number:
Permit Number:
Mechanical Permit Application
Application and plans must be complete in order to be accepted for plan review.
Applications will not be accepted through the mail or facsimile.
MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED OUT BY APPLICANT)
Description of work to be done (please be specific):
C\ %WC (€ g‘ cL)GL
Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of
application, a copy of this license will be required before the permit is issued OR submit Form H -4, "Affidavit in Lieu of Contractor
Registration ".
Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the
State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the
permit will be required as part of this submittal.
I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER
PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT.
Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by
limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written
request by the applicant as defined in Section 114,4 of the Uniform Mechanical Code (current edition). No application shall be
extended more than once.
Date application accepted:
/0 --6=99
Date application expires:
TAFF USE ONLY
Application taken by: (initials)
✓
Submittal Requirements
Floor plan and system layout
Roof plan required to identify individual equipment and the location of each installation (Uniform
Mechanical Code 504 (e)) .
Details and elevations (for roof mounted equipment) and proposed screening
Heat Loss Calculations or Washington State Energy Form #H -11
H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut-
off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical
Code 1009).
Specifications must be provided to show that replacement equipment complies with the efficiency ratings
and other applicable requirements of the Washington State Nonresidential Energy Code.
Structural engineer's analysis is required for new and the replacement of existing roof equipment
weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be
stamped by a Washington State licensed Structural Engineer.
9/7/99
miscpmLdoc
Mechanical Permits
COMMERCIAL Two complete sets of drawings and attachments required with application submittal
NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water
heaters or vents being installed or replaced.
RESIDENTIAL: Two complete sets of attachments required with application submittal
Submittal Requirements
New Single Family Residence
I Heat loss calculations with specifications or Form H -6.
Installation of Gas Fireplace
•I, .1:•
Change -out or replacement of existing mechanical equipment
I Narrative of work to be done, including modification to duct work.
Narrative with specification of equipment and chimney type.
If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe
condition.
NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water
heaters or vents being installed or replaced.
'r ., •
1
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:ITY rllKIJILAw WO �7I � 2 () TRANSMIT
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•IRANSMI'r Number:. 898001130 Amount;: '16.20 11/03199 .10,:40
Pv vmE.rtt hittthud: CHECK Hotati6nt TRYON CON ;1R'11CT3' 3.rt•!t; 111.H
I Etrmttt Not M99-0200 1vue: I3 »MECH MCCHFii•'!1•CH1 f'Elthil:'f
Parcel No: ;3779310 -0:1 0
8 ate .flddr'ers;t: 56 10 :i 150 3T
Total Fees:
Total (L,1. Pmttt
giti':int:e:
0
1 .5 . 6.20••
56.20
.00
**• A** 4. 4•*•.1* �t1A** n*'A .AA— si,4 *,:ti4-41..;.*.a*• *d **�• *4.,1{4,4.14 *.4 *,hkk *4 *4,4*
Account Code 0esc:r i p b i an .Amott.n r
000/ :I;x2. 100 h1ECHw'l1'C'A1. - ItiES 56.20
8524.11/04.97j 7..
Project:
uonc-+io IC
Type/of Inspection: • ,
/1/\ CA/NA tr■ ect, I
Address:
.(° E0 5 ISV
Date called:
Special instructions:
D te Wanted. co
e IA
P e l f3t —
2 Clc, IV
r ----
,.....„.. , 7 INSPECTION RECORD-
Retain a copy with permit
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 98188
Approved per applicable codes.
Inspector:
put
at-t
(206)431-3670
Corrections required prior to approval.
Date: c." 5...24 ... a )
El $47.00 REINSPECTIO REQUIRE b. Prior to inspection, fee must be paid
at 6300 Southcenter B vd., Suite 100. Call to schedule reinspection.
Receipt No:
Date:
31A/emd
Typgof I nspection:
P�- — of
Al
Addres
..! /�./ j a j
S �.
Date called:
Special instructions:
Da n e
� /
a.m.
p.m.
Req est
Phone:
INSPECTION RECORD
Retain a copy with permit
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 9818
COMMENTS:
(16 Cp7&7L- P ,.con -47
0 $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
PERMIT NO.
as�a:.Ce9:
(206)431 -3670
Approved per applicable codes. Corrections required prior to approval.
1
Receipt No:
Date:
beiyoun 014
TYP �i InsP /1/1 ( - 1 ,
A�ss; S ' Ju
Date called:
Special instructions:
4 31 - 3.677 � Ldl„_
431 D
Date 7 : /
a.m.
P.m.
Requee /b. ( ,
.-
Phone:
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 98188
COMMENTS:
TriWd 7 - natiA.f k-- 0044.04JC: (Oat/
Inspe
Ei Approved per applicable codes.
D Z ee
E] $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Date:
INSPECTION NO,
Receipt No:
INSPECTION RECORD
Retain a copy with permit
PERMIT NO.
(206)431 -3670
Corrections required prior to approval.
COMMENTS:
e.,.,
e
Date called:
.h.. I. - ()O
' p i .1re 7.
l
--':. S&-'-1J
,4
wanted: a.m.
- 169- GO p.m.
Requester:
Phon
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h 4 . ` _'/, � 2,1'7 ---^"
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Pr sect:
1 /\0110 r
Type of Ins ection: `
1� Q e_ ass k Cat_
Address:
6(o 10 I&)A
Date called:
.h.. I. - ()O
Special instructions:
Date
wanted: a.m.
- 169- GO p.m.
Requester:
Phon
'kV)
N:
4.55 LA Ik
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd, #100, Tukwila, WA 9818
Q Approved per applicable codes. °r
Inspector:
INSPECTION RECORD
Retain a copy with permit
OCC
PERMIT NO.
(206)431 -3670
Corrections required prior to approval.
Date ; 2 ..?1 /
U $47.00 REINSPECTIbfV FIE REQUIRED. Prior to inspection, fee must be paid
at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
Receipt No:
Date:
IrSTALLATiUN INSTRUCTIOr\IS
FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW
(RGLH) INDUCED DRAFT GAS FURNACES WITH ICM
BLOWS - M
ISO 9092
C
1 :
• . ! C. 1113;;b:', J
• s authorize the viola :: _ ,
cr ordinance. Receipt of cc:,!
roved plans Acknowledged.
A WARNING I
THESE INSTRUCTIONS ARE
INTENDED AS AN AID TO
QUALIFIED SERVICE
PERSONNEL FOR PROPER
INSTALLATION, ADJUSTMENT
AND OPERATION OF THIS
UNIT. READ THESE
INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING
INSTALLATION OR
OPERATION. FAILURE TO
FOLLOW THESE
INSTRUCTIONS MAY RESULT
IN IMPROPER INSTALLATION,
ADJUSTMENT, SERVICE OR
MAINTENANCE, POSSIBLY
RESULTING IN FIRE,
ELECTRICAL SHOCK, CARBON
MONOXIDE POISONING,
EXPLOSION, PROPERTY
DAMAGE, PERSONAL INJURY
OR DEATH.
Do Not Destroy this Manual.
Please read carefully and keep
In a safe place for future
reference by a serviceman.
RECEIVED
CITY OF TUKWI A
OCT 1 9 1999
PERMIT CENTER
A Recognize this symbol as a, indication of Important Safety Information!
MPS Inal r..r.+ : +T ��r, • r•� +• ese..iiistructions is not followed exactly, a
fire or explosion may result, causing property damage, personal
injury or death.
A WARNING
PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS
INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER.
EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS,
INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF
CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO-
DUCTIVE HARM.
A FOR YOUR SAFETY
— Do not store or use gasoline or other
flammable vapors and liquids, or other
combustible materials In the vicinity of this
or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
• Do not return to your home until
authorized by the gas supplier or fire
department.
— DO NOT RELY ON SMELL ALONE TO
DETECT LEAKS. DUE TO VARIOUS
FACTORS, YOU MAY NOT BE ABLE TO
SMELL FUEL GASES.
• U.L. recognized fuel gas and CO
detectors are recommended in all
applications, and their Installation should
be in accordance with the manufacturer's
recommendations and/or local laws,
rules, regulations, or customs
— Improper installation, adjustment, alteration,
service or maintenance can cause Injury,
property damage or death. Refer to this
manual. Installation and service must be
performed by a qualified Installer, service
agency or the gas supplier.
(n 3531. •0
2
INSTALLATION CHECKLIST
(Refer to this manual for specifics.)
GAS SUPPLY
ELECTRICAL
Correct thermostat and subbase Thermostat model
Correct thermostat mode and setting
Correct line supply voltage
Correct polarity (important with hot surface ignition)
Correct furnace ground to electrical panel
DC microamp (gA) flame signal (hot surface ignition units)
Correct control voltage
Measure and set heat anticipator amperage
Air conditioning low voltage wires connected to terminals "Y" "C' - not with wire nuts
VENTING
Correct vent pipe diameter and length (according to AGA/GAMA tables)
Correct venting material (according to AGA/GAMA tables)
Correct lining for masonry chimneys
Adequate clearance from combustibles
Proper negative pressure reading in the vent
Vent pipe secured to induced draft blower housing
COMBUSTION AIR
Proper source of combustion air
Correct combustion air opening size
C
FURNACE INSTALLATION
Adequate clearance from combustibles
Adequate clearance for service
Proper air temperature rise (See furnace rating plate)
External static pressure inches w.c.
Correct filters)
Correct cooling coil or accessories (if equipped)
Adequate supply and return air ducting Return Air Duct Size Supply Air Duct Size
Air ducts sealed to prevent leakage
Subbase model
Vent connection size
Before beginning any troubleshooting procedure, complete the following installation checklist. A furnace malfunction is
sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make
copies of the checklist and complete one for every Low Profile Furnace service call for your records.
Adequate pipe size
No gas leaks
Proper supply and manifold gas pressure (check with an accurate U -tube manometer with the furnace and all other gas
appliances operating.)
0
CONTENTS
Safety Precautions 1
Installation Check List 2
Location Requirements and Considerations 4
Clearances and Dimensions 5, 6
Combustion and Ventilation Air 9
Vent Pipe Installation 12
Gas Supply and Piping 15
Electrical Wiring 19
Accessories 20
Start-Up Procedures 21
Air Flow 22
Safety Features 30
Maintenance 31
Troubleshooting 34
Wiring Diagram 35
> Installation Instructions are updated on a regular basis. This is done as
product changes occur or if new information becomes available. In this
publication, an arrow ( >) denotes changes from the previous edition or additional
new material.
IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF
THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO
ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR
THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL
PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START-UP.
4
GENERAL INFORMNTION
The RGLH and RGPH series furnaces
are design certified by AGA/CGA for
use with natural and propane gases as
follows:
As a Category I furnace, it may be
vented vertically with type B -1 vent
pipe and also may be common
vented as described in these
instructions.
This furnace should be installed in
accordance with the American National
Standard Z223.1 - latest edition booklet
entitled "National Fuel Gas Code"
(NFPA 54) (in Canada, CAN /CGA
8149.1 and .2 Installation Codes for
gas burning appliances), and the
requirements or codes of the local utility
or other authority having jurisdiction
including local plumbing or waste water
codes.
Additional helpful publications available
from the "National Fire Protection
Association" are: NFPA -90A -
Installation of Air Conditioning and
Ventilating Systems 1985 or latest
edition. NFPA -90B - Warm Air Heating
LOCATION REQUIREMENTS AND CONSIDERATIONS
GENERAL INFORMATION
IMPORTANT: If furnace operation is
required during construction, and air
ladened with corrosive compounds
such as chlorine and fluorine are
present, provisions must be taken to
provide clean outdoor combustion and
ventilation air to the furnace.
Compounds of chlorine and fluorine,
when burned with combustion air, form
acids which will cause corrosion of a
heat exchanger. Some of these
compounds are found in paneling, dry
wall, tile adhesives, paints, stains and
varnishes, solvents and masonry
cleaning materials.
NOTE: This furnace is shipped with
heat exchanger support brackets
installed under the back of the heat
exchanger. These may be removed
before Installation, but it is not
required.
LOCATION
A WARNING
THIS FURNACE IS NOT APPROVED
FOR INSTALLATION IN A MOBILE
HOME. DO NOT INSTALL THIS
FURNACE IN A MOBILE HOME.
INSTALLATION IN A MOBILE HOME
COULD CAUSE FIRE, PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
IMPORTANT: This furnace is not
approved or recommended for
installation on its back, with access
doors facing upwards.
This furnace is suitable for installation
in buildings constructed on-site. This
heating unit should be located near the
chimney and should be centralized
with respect to the heat distribution
system as much as practicable. When
installed in a utility room, the door of
the room should be wide enough to
allow the largest part of the furnace to
enter, or to permit the replacement of
another appliance, such as a water
heater.
CLEARANCE -
ACCESSIBILITY
The design of forced air furnaces with
input ratings as listed in the tables on
the following pages are certified by
A.G.A. Laboratories and CGA for the
clearances to combustible materials
shown in inches.
See name /rating plate and clearance
label for specific model number and
clearance Information.
Service clearance of at least 24 inches
is recommended in front of all furnaces.
ACCESSIBILITY CLEARANCES,
WHERE GREATER, MUST TAKE
PRECEDENCE OVER FIRE
PROTECTION CLEARANCES.
UPFLOW AND HORIZONTAL
INSTALLATION — Certified for use on
combustible floor.
I A WARNING
UPFLOW AND HORIZONTAL
FURNACES ARE DESIGN -
CERTIFIED FOR INSTALLATION ON
and Air Conditioning Systems 1984.
These publications are available from:
National Fire Protection Association,
Inc.
Batterymarch Park
Quincy, MA 02269
Canadian Gas Association
55 Scarsdale Road
Don Mills, Ontario, Canada
M3B, 2R3
COMBUSTIBLE FLOORS. NOTE,
HOWEVER, THAT FURNACES MUST
NOT BE INSTALLED DIRECTLY ON
CARPETING, TILE OR OTHER
COMBUSTIBLE MATERIAL OTHER
THAN WOOD FLOORING.
INSTALLATION ON A
COMBUSTIBLE MATERIAL CAN
RESULT IN FIRE, CAUSING
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
A SPECIAL COMBUSTIBLE FLOOR
SUB -BASE IS REQUIRED WHEN
INSTALLING ON A COMBUSTIBLE
FLOOR. FAILURE TO INSTALL THE
SUB -BASE MAY RESULT IN FIRE,
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH. THIS SPECIAL
BASE IS OFFERED AS AN
ACCESSORY FROM THE FACTORY.
SEE THE CLEARANCE LABEL
LOCATED INSIDE THE FURNACE
FOR THE APPROPRIATE MODEL
NUMBER.
THE SPECIAL BASE IS NOT
REQUIRED WHEN THE FURNACE IS
INSTALLED ON TOP OF AN AIR
CONDITIONING PLENUM.
A gas -fired furnace for installation in a
residential garage must be installed so
that the burner(s) and the ignition
source are located not less than 18
inches above the floor and the furnace
is located or protected to avoid
physical damage by vehicles.
UPFLOW UNIT DESIGN REQUIRES
A SOLID METAL BASE PLATE (SEE
TABLE ON PAGE 8 OR FURNACE
i
D
TOP
2694
GAS CONNECTION
26
OPTIONAL RETURN AIR CUTOUT
(EITHER SIDE) FOR USE WITH
EXTERNAL SIDE FILTER FRAME
L
LEFT SIDE
1•
ELECTRICAL CONNECTION
LOW VOLTAGE
BOTTOM 1
14
24
23'62
CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES)
UPFLOW AND UPFLOW /HORIZONTAL MODELS
A
B SA
FRONT
x _19,
t
3,4
24 A2
° f6
RIGHT SIDE
0 May require 3' to 4' or 3' or 5' adapter.
m May be Cr with type B vent.
CD May be 1' with type B vent
26'66
D r--- 20 —1
4 DIA.
24
1 DIA.
26%
�-- 7 A DIA.
23
C , '
-
rC
O
�
z
C
O
0
N
0
z
e
V
m
z
cn
0
z
N
19
15
Side
REDUCED CLEARANCE (IN.)
WOItr.
Model
A
B
C
0
. E
Side
Beck
Top
Front
Vent
05
17%
16%
12%
O
15
0
39
0
1
3
69
105 lbs.
07
21
19%
13%
O
183E
0
0
0
1
3
6m
115 lbs.
10
21
19%
13%
CD
1834
0
0
0
1
3
69
120 tbs.
12
24%
23%
1594
CD
22
0
0
0
1
3
6m
140 Ibs.
i
D
TOP
2694
GAS CONNECTION
26
OPTIONAL RETURN AIR CUTOUT
(EITHER SIDE) FOR USE WITH
EXTERNAL SIDE FILTER FRAME
L
LEFT SIDE
1•
ELECTRICAL CONNECTION
LOW VOLTAGE
BOTTOM 1
14
24
23'62
CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES)
UPFLOW AND UPFLOW /HORIZONTAL MODELS
A
B SA
FRONT
x _19,
t
3,4
24 A2
° f6
RIGHT SIDE
0 May require 3' to 4' or 3' or 5' adapter.
m May be Cr with type B vent.
CD May be 1' with type B vent
26'66
D r--- 20 —1
4 DIA.
24
1 DIA.
26%
�-- 7 A DIA.
23
C , '
-
rC
O
�
z
C
O
0
N
0
z
e
V
m
z
cn
0
z
N
19
15
rn
TOP
26
26%
LOW VOLTAGE
ELECTRIC CONNECTION
GAS CONNECTION
6366
BOTTOM
20
23%
s,6
CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES)
DOWN FLOW MODELS
A
r e
0 0
tt
1 1
11
II
II
t I
I I
If
3
34
7
23
20
6'/6
}
0 May require 3" to 4" or 3" or 5" adapter.
May be 0" with type B vent.
0 Maybe 1" with type B vent.
DIA.
'ei DIA.
1 DIA.
28'/,6
26
20'6
24'/6
.1—_ 5%
Left
Side
REDUCED CLEARANCE jiN.)
Ship.
Wgts.
Model
A
B
C
D
E
Right
Side
Back
Top
Front
Vent
05
17%
16%
12%
O
16 3
0
30
0
1
3
60
105 lbs.
07
21
19%
13%
0
16 %
0
0
0
1
6
60
115 lbs.
10
21
19%
13%
0
20 %
0
0
0
1
6
60
120 lbs.
12
24%
23%
15%
0
23 %
0
0
0
1
3
60
140 lbs.
rn
TOP
26
26%
LOW VOLTAGE
ELECTRIC CONNECTION
GAS CONNECTION
6366
BOTTOM
20
23%
s,6
CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES)
DOWN FLOW MODELS
A
r e
0 0
tt
1 1
11
II
II
t I
I I
If
3
34
7
23
20
6'/6
}
0 May require 3" to 4" or 3" or 5" adapter.
May be 0" with type B vent.
0 Maybe 1" with type B vent.
DIA.
'ei DIA.
1 DIA.
28'/,6
26
20'6
24'/6
.1—_ 5%
C7
c
L
' CLEARANCE LABEL FOR PART (,
NUMBER) MUST BE IN PLACE
WHEN THE FURNACE IS
INSTALLED WITH SIDE OR REAR
AIR RETURN DUCTS. FAILURE TO
INSTALL A BASE PLATE COULD
CAUSE PRODUCTS OF
COMBUSTION TO BE CIRCULATED
INTO THE LIVING SPACE AND
CREATE POTENTIALLY
HAZARDOUS CONDITIONS,
INCLUDING CARBON MONOXIDE
POISONING.
FURNACE BASE BASE
WI1111 ELAL NQ, El-ATE SIZA
I7h" RXGB -D17 15;6" x 23
21" RXGB -D21 1856" x 23
24'F" RXGB -D24 25 x 23 &"
A CAUTION �]
When coils are used with air handlers
or furnaces and installed above a
finished ceiling or living area, it is
recommended that an auxiliary sheet
metal condensate drain pan be
fabricated and installed under entire
unit. Failure to do so can result in
property damage.
SITE SELECTION
1. Select a site in the building near the
center of the proposed, or existing,
duct system.
2. Give consideration to the vent
system piping when selecting the
furnace location. Be sure the venting
system can get from the furnace to
the termination with minimal length
and elbows.
3. Locate the furnace near the existing
gas piping. Or, if running a new gas
line, locate the furnace to minimize
the length and elbows in the gas
piping.
4. Locate the furnace to maintain
proper clearance to combustibles as
shown in the preceding tables.
A WARNING
TABLE 1
COMBUSTIBLE MATERIAL MUST
NOT BE PLACED ON OR AGAINST
THE FURNACE JACKET OR WITHIN
THE SPECIFIED CLEARANCES OF
THE VENT PIPE. THE AREA
AROUND THE FURNACE MUST BE
KEPT CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIALS
INCLUDING GASOLINE AND OTHER
FLAMMABLE VAPORS AND
LIQUIDS. PLACEMENT OF
COMBUSTIBLE MATERIALS ON,
AGAINST OR AROUND THE
FURNACE JACKET CAN CAUSE AN
EXPLOSION OR FIRE RESULTING IN
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH. THE
HOMEOWNER SHOULD BE
CAUTIONED THAT THE FURNACE
AREA MUST NOT BE USED AS A
BROOM CLOSET OR FOR ANY
OTHER STORAGE PURPOSES.
DUCTING
Proper air flow is required for the
correct operation of this furnace. Too
little air flow can cause erratic
operation and can damage the heat
exchanger. The duct system must
carry the correct amount of air for
healing and cooling if summer air
conditioning is used.
Size the ducts according to acceptable
industry standards and methods. The
total static pressure drop of the entire
system should not exceed .8" w.c.
IMPORTANT: Some high efficiency
filters have a greater than normal
resistance to air flow. This can
adversely affect furnace operation. BE
SURE TO CHECK AIR FLOW If using
any filter other than the factory-
provided filter.
1 A WARNING I
NEVER ALLOW PRODUCTS OF
COMBUSTION OR THE FLUE
PRODUCTS TO ENTER THE
RETURN AIR DUCTWORK, OR THE
CIRCULATING AIR SUPPLY. ALL
RETURN DUCTWORK MUST BE
ADEQUATELY SEALED AND
SECURED TO THE FURNACE WITH
SHEET METAL SCREWS, AND
JOINTS TAPED, WHEN A FURNACE
IS MOUNTED ON A PLATFORM,
WITH RETURN THROUGH THE
BOTTOM, IT MUST BE SEALED
AIRTIGHT BETWEEN THE FURNACE
AND THE RETURN AIR PLENUM.
THE RETURN AIR PLENUM MUST
( PERMANENTLY ENCLOSED.
NEVER USE A DOOR AS A PART OF
THE RETURN AIR PLENUM. THE
FLOOR OR PLATFORM MUST
PROVIDE SOUND PHYSICAL
SUPPORT OF THE FURNACE,
WITHOUT SAGGING, CRACKS,
GAPS, ETC., AROUND THE BASE AS
TO PROVIDE A SEAL BETWEEN
THE SUPPORT AND THE BASE.
FAILURE TO PREVENT PRODUCTS
OF COMBUSTION FROM BEING
CIRCULATED INTO THE LIVING
SPACE CAN CREATE POTENTIALLY
HAZARDOUS CONDITIONS,
INCLUDING CARBON MONOXIDE
POISONING THAT COULD RESULT
IN PERSONAL INJURY OR DEATH.
DO NOT, UNDER ANY
CIRCUMSTANCES, CONNECT
RETURN OR SUPPLY DUCTWORK
TO OR FROM ANY OTHER HEAT
PRODUCING DEVICE SUCH AS A
FIREPLACE INSERT, STOVE, ETC.
DOING SO MAY RESULT IN FIRE,
CARBON MONOXIDE POISONING,
EXPLOSION, PERSONAL INJURY
OR PROPERTY DAMAGE.
A WARNING
BLOWER AND BURNERS MUST
NEVER BE OPERATED WITHOUT
THE BLOWER DOOR IN PLACE.
THIS IS TO PREVENT DRAWING
GAS FUMES (WHICH COULD
CONTAIN HAZARDOUS CARBON
MONOXIDE) INTO THE HOME THAT
COULD RESULT IN PERSONAL
INJURY OR DEATH.
UPFLOW UNITS
1. Position the unit to minimize long
runs or runs with many turns and
elbows.
2. Open the return air compartment.
a. If using side or back return air,
install the bottom base.
A WARNING
A SOLID METAL BASE PLATE, SEE
TABLE 1, OR FURNACE
CLEARANCE LABEL FOR PART
7
8
NUMBER MUST BE IN PLACE
WHEN THE FURNACE IS
INSTALLED WITH SIDE OR REAR
AIR RETURN DUCTS. FAILURE TO
INSTALL A BASE PLATE COULD
CAUSE PRODUCTS OF
COMBUSTION TO BE CIRCULATED
INTO THE LIVING SPACE AND
CREATE POTENTIALLY
HAZARDOUS CONDITIONS,
INCLUDING CARBON MONOXIDE
POISONING OR DEATH.
b. Cut an opening in the side or
back. The opening should be cut
the full width of the knockouts on
the unit.
NOTE: Where the maxiumum air flow
is 1800 CFM or more, both sides or the
bottom must be used for return air.
3. Connect the return duct or return air
cabinet to the unit. Make the
connection air tight to prevent
entraining combustion gases from
an adjacent fuel - burning appliance.
4. Be sure to have adequate space
for the unit filter.
NOTE: DO NOT take return air from
bathrooms, kitchens, furnace rooms,
garages, utility or laundry rooms, or
cold areas.
5. If summer air conditioning is desired,
position the indoor coil on the top of
the unit. Insure that no air can
bypass this coll.
6. Connect the supply air plenum to the
furnace plenum opening.
DOWNFLOW UNITS
1. Position the unit to minimize long
runs or runs with many turns and
elbows.
2. If summer air conditioning is desired,
position the indoor coil on the
bottom of the unit. Insure that no air
can bypass this coil.
3. If installing on a combustible floor
and not using an air conditioning
plenum, install the special
combustible floor base. See Figure 4
(!►WARNING]
THE DOWNFLOW FURNACE
DESIGN IS CERTIFIED FOR
INSTALLATION ON A NON-
COMBUSTIBLE FLOOR. USE THE
SPECIAL BASE SPECIFIED ON THE
FURNACE CLEARANCE LABEL.
FAILURE TO INSTALL THE SPECIAL
BASE MAY RESULT IN FIRE,
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH. THIS SPECIAL
BASE IS SHIPPED FROM THE
FACTORY AS AN ACCESSORY.
4. Connect the furnace to the supply
air plenum.
5. Connect the return air ducting to the
return air opening at the top of the
unit. Make the connection air tight to
prevent entraining combustion
gases from an adjacent fuel - burning
appliance.
FIGURE 4
COMBUSTIBLE FLOOR BASE
6. Be sure to have adequate space
for the unit filter.
NOTE: DO NOT take return air from
bathrooms, kitchens, furnace rooms,
garages, utility or laundry rooms, or
cold areas
HORIZONTAL UNITS
1. Position the unit to rnrr1nnuze long
runs or runs with many turns and
elbows.
2. If summer air conditioning is desired,
position the indoor coil on the supply
air side of the unit. Insure that no air
can bypass this coil.
3. Connect the furnace to the supply
air plenum.
4. Secure the four angle brackets
shipped with the unit to the return air
opening. See Figure 5. Connect the
return air ducting to the return air
opening at the top of the unit. Make
the connection air tight to prevent
entraining combustion gases from
an adjacent fuel- burning appliance.
5. Be sure to have adequate space
for the unit filter.
NOTE: DO NOT take return air from
bathrooms, kitchens, furnace rooms,
garages, utility or laundry rooms, or
cold areas.
FIGURE 5
HORIZONTAL RETURN AIR DUCT
FOUR ANGLE BRACKETS ARE SHIPPED WITH EACH
UNIT THAT CAN BE INSTALLED HORIZONTALLY. THESE
BRACKETS MAY BE USED TO SECURE THE RETURN
AIR DUCT TO A HORIZONTAL UNIT.
COMBUSTION AND VENTILATION AIR
1 A WARNING
THIS FURNACE AND ANY OTHER
FUEL- BURNING APPLIANCE MUST
BE PROVIDED WITH ENOUGH
FRESH AIR FOR PROPER
COMBUSTION AND VENTILATION
OF THE FLUE GASES. MOST
HOMES WILL REQUIRE THAT
OUTSIDE AIR BE SUPPLIED INTO
THE FURNACE AREA. FAILURE TO
DO SO CAN CAUSE DEATH FROM
CARBON MONOXIDE POISONING.
Adequate facilities for providing air for
combustion and ventilation must be
provided in accordance with section
5.3, Air for Combustion and
Ventilation, of the National Fuel Gas
Code, ANSI, Z223.1 latest edition or
CAN /CGA 8149.1 and .2 or, applicable
provisions for the local building codes,
and not obstructed so as to prevent the
flow of air to the furnace.
OVERTEMPERATURE
SAFETY SWITCHES
This furnace is equipped with safety
switches In the control compartment to
protect against overtemperature
conditions caused by inadequate
combustion air supply. The switches
are located just above the burners on
the furnace center panel on upflow and
downflow models and also on each
side of the burners on
upflow /horizontal and horizontal `only"
models, and must be manually reset if
tripped. DO NOT jumper this switch, If
this switch should trip, a qualified
furnace installer, service agency or the
gas supplier should be called to check
and /or correct for adequate combustion
air supply. If this unit is mounted in a
closet, the door must be closed when
making this check of the installation.
DO NOT reset the overtemperature
switch without taking corrective action
to assure that an adequate supply of
combustion air is maintained under all
conditions of operation.
Replace this switch only with the
identical replacement part.
FIGURE 6
AIR FROM HEATED SPACE
( IMPORTANT: Air for combustion and
ventilation must not come from a
corrosive atmosphere. Any failure due
to corrosive elements in the
atmosphere is excluded from warranty
coverage.
The following types of installation may
require OUTDOOR AIR for
combustion, due to chemical
exposures:
• Commercial buildings
• Buildings with indoor pools
• Furnaces installed in laundry rooms
• Furnaces in hobby or craft rooms
• Furnaces installed near chemical
storage areas.
Exposure to the following substances
in the combustion air supply may also
require OUTDOOR AIR for
combustion:
• Permanent wave solutions
• Chlorinated waxes and cleaners
• Chlorine -based swimming pool
chemicals
• Water softening chemicals
• De -icing salts or chemicals
• Carbon tetrachloride
• Halogen type refrigerants
• Cleaning solvents (such as
perchloroethylene)
• Printing inks, paint removers,
varnishes, etc.
• Hydrochloric acid
• Cements and glues
• Antistatic fabric softeners for clothes
dryers
• Masonry acid washing materials
IT
IL
NOTE:
EACH OPENING SHALL
HAVE A FREE AREA OF
NOT LESS THAN ONE
SQUARE INCH PER
1,000 STU PER HOUR OF
DE TOTAL INPUT
RATING OF ALL
EOIMIENT N THE
ENCLOSURE, OUT NOT
LESS THAN 100
SQUARE INCHES.
9
Combustion air must be free of acid
forming chemicals; such as sulphur,
fluorine and chlorine. These elements
are found in aerosol sprays,
detergents, bleaches, cleaning
solvents, air fresheners, paint and
varnish removers, refrigerants and
many other commercial and household
products. Vapors from these products
when burned in a gas flame form acid
compounds. The acid compounds
increase the dew point temperature of
the flue products and are highly
corrosive after they condense.
ALL FURNACE INSTALLATIONS
MUST COMPLY WITH THE
NATIONAL FUEL GAS CODE AND
LOCAL CODES TO PROVIDE
ADEQUATE COMBUSTION AND
VENTILATION AIR FOR THE
FURNACE. FAILURE TO DO SO CAN
CREATE HAZARDOUS CONDITIONS
RESULTING IN PROPERTY
DAMAGE, BODILY INJURY OR
DEATH FROM SMOKE, FIRE OR
CARBON MONOXIDE.
Combustion air requirements are
determined by whether the furnace is
in an open (unconfined) area or in a
confined space such as a closet or
small room.
EXAMPLE 1.
FURNACE LOCATED IN AN
UNCONFINED SPACE
Using indoor air for combustion.
An unconfined space must have at
least 50 cubic feet for each 1,000 Btuh
of the total input for all appliances in
the space. Here are a few examples of
the room sizes required for different
Inputs. The sizes are based on 8 foot
ceilings.
Bluh Minimum .
Input W ith 8' Cei ling
50,000
75,000
100,000
125,000
If the open space containing the
furnace Is in a building with tight
construction (contemporary
construction), outside air may still be
required for the furnace to operate and
vent properly. Outside air openings
should be sized the same as for a
confined space.
10
A WARNING
312
469
625
833
Typical Room Size
With 8' Ceiling
14'x24' or 18'x18'
15'x31' or 20'x24'
20'x31' or 25'x25'
23'x34' or 26'x30'
FIGURE 7
AIR FROM ATTIC /CRAWL SPACE
OUTLET AIR
IN ATTIC
MUST BE
ABOVE
INSULATION
I SO. INCH PER
4000 BTUH
OUTLET AIR
GAS
WATER
HEATER
EXAMPLE 2.
FURNACE LOCATED IN A
CONFINED SPACE
•
A confined space (any space smaller
than shown above as "unconfined ")
must have Jwo openings into the
space. One opening must be within 12"
of the ceiling and the other must be
within 12" of the floor, The openings
must be sized by how they are
connected to the heated area or to the
outside, and by the input of all
appliances in the space.
If confined space is within a building
with tight construction, combustion air
must be taken from outdoors or area
freely communicating with the
outdoors.
A. USING INDOOR AIR FOR
COMBUSTION
If combustion air is taken from the
heated area, the openings must
each have at least 100 square
inches of free area. Each opening
must have at least one square inch
of free area for each 1,000 Btuh of
total input in the space. Here are
some examples of typical openings
required.
Q GABLE
vpir
VENTILATED
ATTIC GABLE OR
SOFFIT VENTS
ti
FURNACE z
a
en
g
it MAX.
SO. INCH PER
4000 BTUH INLET AIR
Btuh Free Area
Input Bach Opening
50,000 100 Square Inches
100,000 100 Square Inches
125,000 125 Square Inches
IMPORTANT: Air should not be taken
from a heated space with a fireplace,
exhaust fan or other device that may
produce a negative pressure.
B. USING OUTDOOR AIR FOR
COMBUSTION
If combustion air is taken from
outdoors through vertical ducts, the
openings and ducts must have at
least one square inch of free area
for each 4,000 Btuh o1 total
appliance input. Here are some
typical sizes.
Btuh Free Area Round Pipe
Ieplll Each Opening JiIzg
50,000 12.5 Square Inches 4"
75,000 18.75 Square Inches 5"
100,000 25 Square Inches 6"
125,000 31.25 Square Inches 7"
IMPORTANT: Do not take air from an
attic space that is equipped with
power ventilation.
50,000
75,000
100,000
125,000
OUTLET AIR
I S0, INCH PER
4 000 STUN
INLET AIR
I S0, INCH PER
4000 STUN
If combustion air is taken from
outdoors through horizontal ducts,
the openings and ducts must have
at least one square inch of free area
for each 2,000 Btuh of total
appliance input. Here are typical
sizes.
Btuh Free Area
Inpyj Each Opening
25 Square Inches
37.5 Square Inches
50 Square Inches
62.5 Square Inches
Round Pipe
6"
7"
B"
9"
FIGURE 8
OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET
If unit is installed where there is an
exhaust fan, sufficient ventilation must
be provided to prevent the exhaust fan
from creating a negative pressure in
the room.
Combustion air openings must not be
restricted in any manner.
CONSULT LOCAL CODES FOR
SPECIAL REQUIREMENTS,
Air openings in furnace casing front;
return air grilles, and warm air registers
must not be obstructed.
11
12
VENTING
GENERAL INFORMATION
The furnace must be vented in
accordance with these instructions,
ANSI 221.47- 1993/CAN/CGA- 2.3 -M93
or latest edition Venting Tables and the
"National Fuel Gas Code" (NFPA No.
54 -1992, ANSI Z223.1 -1992 and
requirements or codes of the local utility
or other authority having jurisdiction.
I d WARNING I
DEVICES ATTACHED TO THE FLUE
OR VENT FOR THE PURPOSE OF
REDUCING HEAT LOSS UP THE
CHIMNEY HAVE NOT BEEN TESTED
AND HAVE NOT BEEN INCLUDED IN
THE DESIGN CERTIFICATION OF
THIS FURNACE. WE, THE
MANUFACTURER, CANNOT AND
WILL NOT BE RESPONSIBLE FOR
INJURY OR DAMAGE CAUSED BY
THE USE OF SUCH UNTESTED
AND /OR UNCERTIFIED DEVICES,
ACCESSORIES OR COMPONENTS.
DRAFT INDUCER
IMPORTANT: Vent pipe attaching
holes must be pre - drilled in draft
inducer collar to prevent plastic
material from cracking. Drill %"
diameter holes through vent pipe and
collar and use 118 screws to attach.
See Figure 9.
FIGURE 9
ATTACHING TO DRAFT INDUCER COLLAR
FURNACE CATEGORY
INFORMATION
This furnace is shipped as a Category I
type induced draft furnace. A Category
I furnace operates with a nonpositive
vent pressure and has a vent gas
temperature at least 140 °F above the
dew point of the vent gases. A
Category I type may be a draft hood
equipped furnace or have a fan
assisted combustion system (induced
draft). The Inducer is used to pull flue
products through the combustion
chamber and as they leave the
furnace, most of the energy has been
dissipated. The buoyant effect of the
flue gases provides venting to the
outdoors.
During the off cycle, the inducer is off
and there is very little flow through the
vent, cooling the vent. During the on
cycle there is no dilution airflow,'as
with a draft hood type furnace.
Although the vent heats up rapidly
without dilution air, the flue products
contain more water vapor, which
results in a higher dew point
temperature. It is most important that
you follow the guidelines in these
instructions to prevent the possible
formation of condensation in the
venting system.
As a Category I furnace it may be
vented vertically with type B -1 vent
pipe and also may be common vented,
as described in these Instructions.
DRAFT INDUCER
VENT PIPE
PRE-DRILL
ATTACHING HOLES
IMPORTANT APPLICATION
NOTES
When the furnace is used as a
replacement, the existing vent system
should be inspected to assure that
there are no obstructions, blockage, or
any signs of corrosion.
NOTE: WHEN THE VENT TABLE
PERMITS MORE THAN ONE
DIAMETER OF PIPE FOR A
CONNECTOR OR VENT, THE
SMALLEST PERMITTED DIAMETER
MUST BE USED,
VENT PIPE MAY BE TYPE "B -1,"
EITHER RIGID OR SUITABLE
FLEXIBLE CONSTRUCTION THAT
CARRIES A U.L. LISTING.
COMMON VENTING IS ALLOWED
WITH VERTICAL B -1 VENT
SYSTEMS, AND LINED MASONRY
CHIMNEYS. FOLLOW THE
AGA/GAMA VENTING TABLES FOR
PROPER INSTALLATION
PRACTICES.
SINGLE WALL VENT CONNECTORS
TO "B -1 VENT OR MASONRY
CHIMNEYS" MAY BE USED UNDER
THE GUIDELINES OF THE
AGA/GAMA VENTING TABLES.
The entire length of the vent
connector shall be readily
accessible for inspection, cleaning
and replacement.
ROM PITCH
'H' pang.) !T,
FLAT
TO 6/12
1.0
OVER 6/12
TO 7/12
1.25
OVER 7/12
TO 8/12
1.5
OVER 8/12
TO 9/12
2.0
OVER 9/12
TO 10/12
2.5
OVER 10/12
TO 11/12
3.25
OVER 11/12
TO 12/12
4.0
OVER 12/12
TO 14/12
5.0
OVER 14/12
TO 16/12
6.0
OVER 16/12
TO 18/12
7.0
OVER 18/12
TO 20/12
7.5
OVER 20/12
TO 21/12
8.0
"B -1" VERTICAL VENTING
Type "B -1" vents must be installed in
accordance with the terms of their
listings and the vent manufacturer's
instructions.
"B -1" vents must be supported and
spaced in accordance with their listings
and the manufacturer's instructions. All
vents must be supported to maintain
their minimum clearances from
combustible material.
Input
50K
75K
100K
125K
VERTICAL VENTING
Categorized
Furnace Vent
Size RequireA
3
'4
'4'
'4
'NOTE: All furnaces have a 3" vent
connection as shipped from the factory. A 3"
to 4" vent transition is required on all but the
50,000 BTUH models when vertically
vented or common vented with metal vent
pipes. THE VENT TRANSITION
CONNECTION MUST BE MADE AT THE
FURNACE VENT EXIT. It must originate
with an adapter if required, at the furnace
flue collar and terminate either in a listed
cap or roof assembly. When common
venting, the vent connector size may differ
from the above diameters depending on
application. See ANSI Z21.47-
1993/CAN/CGA-2.3-M93 or latest edition
tables.
VERTICAL VENT SYSTEMS:
1. A gas vent shall terminate above the
roof surface with a listed cap or
listed roof assembly. Gas vents 12
inches in size or smaller with listed
caps shall be permitted to be
terminated in accordance with
Figure 10, provided they are at least
8 feet from a vertical wall or similar
obstruction. All other gas vents shall
terminate not less than 2 feet above
the highest point where they pass
through the roof and at least 2 feet
higher than any portion of a building
within 10 feet.
2. A type B gas vent shall terminate at
least 5 feet in vertical height above
the highest connected equipment
draft hood or flue collar.
3. Must rise 1/4" per foot away from the
furnace on horizontal runs and be
supported with straps or hangers so
it has no sags or dips. Supports at 4
foot intervals and at all elbows are
recommended.
4. The vent connector must be
mechanically fastened to the outlet
collar of the furnace with at least (2)
sheet metal screws except vent
FIGURE 10
TYPICAL VENTING WITH "E3 -1" VENT
LISTED CAP
LISTED GAS VENT--
connectors that are B -1 material.
These shall be assembled in
accordance with the manufacturer's
Instructions. See Figure 9.
NOTE: Refer to the ANSI Z21.47 -1993/
CAN /CGA -2.3 -M93 or latest edition
venting tables for venting category I
furnaces.
Single appliance venting of a fan
assisted furnace into a tile -lined
masonry chimney is prohibited. The
chimney must be lined with either Type
B vent or with a listed, single wall,
metal lining system. Reference ANSI
Z21.47. 1993 /CAN /CGA -2.3 -M93 or
latest edition vent tables. See Figure
11 for typical B -1 vent chase.
A WARNING I
DO NOT CONNECT THIS FURNACE
TO A CHIMNEY USED TO VENT A
SOLID FUEL APPLIANCE (WOOD OR
COAL). VENTING WITH A SOLID
FUEL APPLIANCE CAN LEAD TO
IMPROPER FUNCTIONING OF THE
UNIT, AND DUE TO SOOTING, THE
POSSIBILITY OF FIRE RESULTING
IN PROPERTY DAMAGE,
PERSONAL INJURY OR DEATH.
MIN. DISCHARGE OPENING
12
x
ROOF PITCH < X/12
'H' - MINIMUM ALLOWABLE HEIGHT
FROM ROOF TO DISCHARGE OPENING
HORIZONTAL VENTING
IMPORTANT: IT IS RHEEM'S
POSITION NOW THAT NEW
INSTALLATIONS OF ANY HTPV PIPE
USED IN A CATEGORY III VENT
APPLICATION, INCLUDING
SELKIRK'S SELVENTTM II HTPV
PRODUCT, SHOULD CEASE
IMMEDIATELY,
TJERNLUND POWER
VENTER
This gas fired furnace is AGA and CGA
certified for use with the Tjernlund
Model GPAK -1TR Power Venter when
installed in accordance with the
manufacturer's installation instructions.
The vent pipe is to be double wall
construction with a maximum of 20 feet
and a minimum length of 10 feet and
no more than three (3) 90° elbows.
Important: It should be noted that
common venting with another
appliance is not an option when using
the Tjernlund GPAK -1TR. The use of
any other type of power vent system is
not approved or recommended by the
manufacturer.
13
14
FIGURE 11
DEDICATED VENTING THROUGH
CHIMNEY WITH "B -1" VENT
1" YIN.
6" w1N.
S•1 VENT ADAPTER
EXISTING VENT SYSTEMS
IMPORTANT RETROFIT
VENTING INSTRUCTIONS
If this furnace is a replacement
installation, ALWAYS INSPECT the
existing vent system to be sure there
are no obstructions, blockages, or
signs of corrosion.
When the existing furnace Is removed
from a venting system serving other
appliances, the venting is likely to be
too large to properly vent the
remaining attached appliances.
The following steps shall be followed
with each appliance that remains
connected to the common venting
system, while the other appliances that
remain connected to the common
venting systems are not in operation.
NOTE: WHEN THE VENT TABLE
PERMITS MORE THAN ONE
DIAMETER OF PIPE FOR A
CONNECTOR OR VENT, THE
SMALLEST PERMITTED DIAMETER
MUST BE USED.
1. Seal any unused openings in the
common venting system.
2. Visually inspect the venting system
for proper size and horizontal pitch
and determine that there is no
blockage, restriction, leakage,
corrosion or other deficiencies which
could cause an unsafe condition.
SLOPE UP MIN. 1/4" PER FT.
1" MIN.
CLEARANCE
VENT CAP
6" MIN
— r
3. Insofar as is practical, close all
building doors, windows and all
doors between the space where the
appliances remaining connected to
the common venting system are
located. Turn on clothes dryers and
any appliance not connected to the
common venting system. Turn on
any exhaust fans, such as range
hoods and bathroom exhausts, so
they will operate at maximum speed.
Do not operate a summer exhaust
fan. Close fireplace dampers.
4. Follow the lighting instructions.
Place the appliance being inspected
Into operation. Adjust the thermostat
so the appliance will operate
continuously.
5. Test for spillage at the draft hood
relief opening after 5 minutes of
main burner operation. Use the
flame of a match or candle, or
smoke from a cigarette, cigar, or
pipe.
6. After it has been determined that
each appliance that remains
connected to the common venting
system properly vents (when tested
as outlined above) return doors,
windows, exhaust fans, fireplace
dampers and any other gas - burning
appliance to their previous
conditions of use.
7. If improper venting is observed
during any of the above tests, the
common venting system must be
resized. Refer to appendix G in the
National Fuel Gas Code ANSI
Z223.1 1988 or the ANSI Z21.47-
1993/CAN/CGA-2.3-M93 or latest
edition venting tables for category T
furnaces.
(")
r�
GAS SUPPLY AND PErING
GAS SUPPLY
A WARNING
THIS FURNACE IS EQUIPPED AT
THE FACTORY FOR USE ON
NATURAL GAS ONLY. CONVER-
SION TO LP GAS REQUIRES A
SPECIAL KIT SUPPLIED BY THE
DISTRIBUTOR OR MANU-
FACTURER. MAILING ADDRESSES
ARE LISTED ON THE FURNACE
RATING PLATE, PARTS LIST AND
WARRANTY. FAILURE TO USE
THE PROPER CONVERSION KIT
CAN CAUSE FIRE, CARBON
MONOXIDE POISONING,
EXPLOSION, PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
See the conversion kit index
supplied with the furnace. This
index identifies the proper LP Gas
Conversion Kit required for each
particular furnace.
IMPORTANT: Any additions,
changes or conversions required for
the furnace to satisfactorily meet the
application should be made by a
qualified installer, service agency or
the gas supplier, using factory-
specified or approved parts.
IMPORTANT: Connect this furnace
only to gas supplied by a commercial
utility.
IMPORTANT: A U.L. recognized
fuel gas and CO detector(s) are
recommended In all applications,
and their Installation should be in
accordance with the detector
manufacturer's recommendations
and /or local laws, rules, regulations or
customs.
GAS PIPING
Install the gas piping according to all
local codes and regulations of the
utility company.
If possible, run a separate gas supply
line directly from the meter to the
furnace. Consult the local gas
company for the location of the
manual main shut -off valve. The gas
line and manual gas valve must be
adequate in size to prevent undue
pressure drop and never smaller
than the pipe size to the com-
bination gas valve on the furnace.
Refer to Table 2 for the recom-
mended pipe size for natural gas and
Table 3 for LP gas pipe sizes.
FIGURE 12
GAS PIPING INSTALLATION
UPFLOW & DOWNFLOW
MANUAL GAS VALVE
4 TO 5 FEET
ABOVE FLOOR
REO'D BY SOME
UTILITIES
UNION
4 TO 5 FEET
ABOVE FLOOR
REO'D BY SOME
UTI�RIES
DRIP LEG
BURNERS
DRIP LEG
IMPORTANT: It Is permissible to run
flexible gas connector inside the unit to
a piece of black pipe. ' '
Install a ground Joint union inside the
cabinet to easily remove the control
valve assembly. Install a manual
shut -off valve in the gas line outside
the furnace casing. The valve should
be readily accessible to turn the gas
supply on or off. Install a drip leg in the
gas supply line as close to the furnace
as possible. Always use a pipe
compound resistant to the action of
liquefied petroleum gases on all
threaded connections.
HORIZONTAL
MANUAL GAS VALVE
DUCT
MANIFOLD IGNITION OF PILOT
BURNERS
GAS VALVE
GAS VALVE
IGNITION OF PILOT
MANIFOLD
IMPORTANT: When making gas pipe
connections, use a back -up wrench to
prevent any twisting of .the control
assembly and gas valve.
Any strains on the gas valve can
change the position of the gas orifices
in the burners. This can cause erratic
furnace operation.
IMPORTANT: ENSURE that the
furnace gas control valve not be
subjected to high gas line supply
pressures.
DISCONNECT the furnace and its
individual shut - off valve from the gas
supply piping during any pressure
testing that exceeds 1/2 p.s.i.g. (3.48
kPa).
15
GAS PRESSURE
Natural gas supply pressure should
be 5" to 7' w.c. LP gas supply
pressure should be 11" to 14" w.c.
This pressure must be maintained
with all other gas -fired appliances in
operation. Never exceed a maximum
gas supply pressure of 14" w.c. with
any fuel.
'Hie minimum supply pressure to the
gas valve for proper furnace input
adjustments is 5" w.c. for natural gas,
however 6" to 7" is recommended. The
minimum supply pressure is 11" w.c.
for LP gas.
[ A WARNING]
NEVER PURGE A GAS LINE INTO
THE COMBUSTION CHAMBER.
NEVER USE MATCHES, FLAME OR
ANY IGNITION SOURCE FOR
CHECKING LEAKAGE. FAILURE TO
FOLLOW THIS WARNING CAN
CAUSE AN EXPLOSION OR FIRE
RESULTING IN PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
To check for gas leakage, use an
approved chloride -free soap and water
solution, an electronic combustible gas
detector (see Figure 13), or other
approved method.
FIGURE 13
ELECTRONIC COMBUSTIBLE
GAS DETECTOR
16
FIGURE 14
LP KIT CONTENTS
FIGURE 15
HOSE CONNECTION TO LINE PRESSURE TAP
' % TAL L:
'+ n,,0'T�011 glS.nat 01:::
M,• 1iOr bU c E 0 0L; 1
. 393691 P
si
RATING PLATE
INPUT
BTU /HR
ELEVATION
0 TO 1,999 FT.
2,000 FT. TO 4,500 FT.
NATURAL GAS
HEATING VALUE ® 1,000 BTU /FT', SPECIFIC GRAVITY 0.62
MANIFOLD PRESSURE ® 3.5" W.C.
50,000
42
43
75,000
42
43
100,000
42
43
125,000
42
43
L.P. GAS
HEATING VALUE ® 2,475 BTU/FP, SPECIFIC GRAVITY 1.52/
MANIFOLD PRESSURE 0 10" W,C.
50,000
54
55
75,000
. . 54
55
100,000
54
55
125,000
54
55
RATING PLATE
INPUT
BTU /HR
ELEVATION
0 TO 7,999 FT.
8,000 FT. AND ABOVE
NATURAL GAS
HEATING VALUE ((I 1,000 BTU /FT', SPECIFIC GRAVITY 0.62
MANIFOLD PRESSURE @ 3.5" W.C.
50,000
42
43
75,000
42
43
100.000
42
43
125,000
42
43
L.P. GAS
HEATING VALUE A 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/
MANIFOLD PRESSURE @ 10" W.C.
50,000
54
55
75,000
54
55
100,000
54
55
125,000
54
55
LP CONVERSION C.,...
The valve can be converted to use
liquefied petroleum (LP) gas by
replacing the pressure regulator spring
with the conversion kit spring. This LP
kit spring allows the regulator to
maintain the proper manifold pressure
for LP gas. The correct burner LP
orifices are included in
the kit. See Figure 14.
NOTE: Order the correct LP conversion
kit from the furnace manufacturer.
Furnace conversion to LP gas must
be performed by a qualified
technician.
To change orifice spuds for either
conversion to LP or for elevation:
1. Shut off the manual main gas
valve and remove the gas
manifold.
2. Replace the orifice spuds.
3. Reassemble in reverse order.
Consult the tables at right if there is any
question concerning orifice sizing.
4. Turn the gas supply back on and
check for proper operation and
manifold pressure.
5. Attach the notice label alerting the
next service technician that the
furnace has been converted to LP
gas.
NOx MODELS
When converting furnaces equipped
with NOx inserts to LP gas, remove the
NOx insert assemblies. Steps for
removal are listed below:
1. Turn off all electrical power and the
gas supply to the furnace.
2. Remove the burner door from the
furnace.
3. Remove the igniter assembly —
handle with care.
4. Remove the two screws attaching
the NOx insert retainer brackets to
the center panel. Pull the retainer
rod.
5. Put the two screws back into the
holes in the center panel.
6. Re- install the Igniter and burner
assemblies.
7. Replace burner door.
8. Turn on electrical power and gas
supply to the unit.
ORIFICE
;, CHART
ORIFICE SIZING CHART (CANADA)
17
,
SETTING GAS PRESSURE
The maximum gas supply pressure
to the furnace should be T' w.c.
natural gas, or 14" w.c. LP gas. The
minimum supply gas pressure to the
gas valve should be 5" w.c. natural gas
or 11" w.c. LP gas. A properly
calibrated U -Tube manometer is
required for accurate gas pressure
measurements.
Supply Gas Pressure Measurement.
A line pressure tap is on the input side
of the gas valve.
1. With gas shut off to the furnace at
the manual gas valve outside the
unit, remove the input pressure tap
plug.
18
2. Connect a U -Tube manometer to
the pressure tap. See Figure 15.
3. Turn on the gas supply and
operate the furnace and all other
gas -fired units on the same gas
line as the furnace.
4. Note or adjust the line gas
pressure to give:
A. 5" - 7" w.c. for natural gas.
B. 11" - 14" w.c. for LP gas.
5. Shut off the gas at the manual gas
valve and remove the
U -Tube manometer.
6. Replace the pressure tap plug
before turning on the gas.
TABLE 2
NATURAL GAS PIPE CAPACITY TABLE (CU. FT. /HR.)
Capacity of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop of 0.3 in. and specific
gravity of 0.60 (natural gas).
N ominal
ron Pipe
Size, Inches 10 20 30 40 50 60 70 80
1/2 132 92 73 63 56 50 46 43
3/4 278 190 152 130 115 105 96 90
1 520 350 285 245 215 195 180 170
1.1/4 1,050 730 590 500 440 400 370 350
1.12 1,600 1,100 890 760 670 610 560 530
After the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour
required for the gas input rating of the furnace. By formula:
Length of Pipe, Feet
Cu. Ft. Per Hr. Required Gas Input of Furnace (BTU/HR)
Heating Value of Gas (BTU/FT3)
The gas input of the furnace is marked on the furnace rating plate. The heating value of the gas (BTU/FT3) may be
determined by consulting the local natural gas utility or the LP gas supplier.
TABLE 3
LP GAS PIPE CAPACITY TABLE (CU. FT. /HR.)
Maximum capacity of pipe In thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 inches
water column Inlet pressure).
(Based on a Pressure Drop of 0.5 Inch Water Column)
Nominal
Iron Pipe
Size, Inches 10 20
1/2 275 189
3/4 567 393
1 1,071 732
1.1/4 2,205 1,496
1.1/2 3,307 2,299
2 6,221 4,331
30
152
315
590
1,212
1,858
3,465
40
129
267
504
1,039
1,559
2,992
50
114
237
448
913
1,417
2,646
Length of Pipe, Feet
60
103
217
409
834
1,275
2,394
Example (LP): Input BTU requirement of unit, 150,000
Equivalent length of pipe, 60 ft. = 3/4' IPS required.
If the supply gas line pressure is above
these ranges, install an in -line gas
regulator to the furnace for natural gas
units. With LP gas, have the LP
supplier reduce the line pressure at the
regulator.
If supply gas line pressure is below
these ranges, either remove any
restrictions in the gas supply piping or
enlarge the gas pipe. See Tables 2 and
3. With LP gas, have the LP supplier
adjust the line pressure at the
regulator.
70 80 90 100 125 150
96 89 83 78 69 63
196 182 173 162 146 132
378 346 322 307 275 252
771 724 677 630 567 511
1,181 1,086 1,023 976 866 787
2,205 2,047 1,921 1,811 1,606 1,496
FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS
ono
C7 N N
sdwy-p o7;s;sowatu
SOLID COPPER WIRE - AWG.
16
14 12 10
10
10
16
14 12 12
12
10
18
16 14 12
12
10
50
100 150 200
250
300
Length of Run — Feet (1)
ELECTRICAL WIRIF&i
I A WARNING
TURN OFF ELECTRIC POWER AT
THE FUSE BOX OR SERVICE PANEL
BEFORE MAKING ANY
ELECTRICAL CONNECTIONS.
ALSO, THE GROUND CONNECTION
MUST BE COMPLETED BEFORE
MAKING LINE VOLTAGE
CONNECTIONS. FAILURE TO DO
SO CAN RESULT IN ELECTRICAL
SHOCK, SEVERE PERSONAL
INJURY OR DEATH.
IMPORTANT: THE FURNACE MUST
BE INSTALLED SO THAT THE
ELECTRICAL COMPONENTS ARE
PROTECTED FROM WATER
(FURNACE CONDENSATE).
ELECTRICAL CONNECTIONS
A WARNING I
THE CABINET MUST BE
PERMANENTLY GROUNDED. A
GROUND SCREW IS PROVIDED IN
THE JUNCTION BOX FOR THIS
PURPOSE. FAILURE TO DO SO CAN
RESULT IN FIRE, ELECTRICAL
SHOCK, PERSONAL INJURY OR
DEATH.
The electrical supply requirements are
listed on the furnace rating plate.
Use a separate fused branch electrical
circuit containing a properly sized fuse
or circuit breaker. Run this circuit
directly from the main switch box to an
electrical disconnect which must be
readily accessible and located within
sight of the furnace. Connect from the
disconnect to the junction box on the
left side of the furnace, inside the
control compartment. See appropriate
wiring diagram.
NOTE: The electrical junction box
Inside the furnace control compartment
may be relocated to the right side if
necessary. A knockout is provided.
NOTE: L1 (hot) and L2 (neutral)
polarity must be observed when
making field connections to the
furnace. The ignition control on electric
ignition models will not sense flame if
L1 and L2 are reversed.
Installation of the electric supply line
should be In accordance with the
National Electric Code ANSI /NFPA No.
70, latest edition, or Canadian
Electrical Code Part 1 - CSA Standard
C22.1 and local building codes.
This can be obtained from:
National Fire Protection Association
Batterymarch Park
Quincy, MA 02269
Canadian Standards Association
178 Roxdale Boulevard
Roxdale, Ontario, Canada M92 1 R3
FIGURE 16
ISOLATION RELAY
THERMOSTAT
The room thermostat must be
compatible with the integrated furnace
control on the furnace. All thermostats
available from the furnace
manufacturer's Parts Department are
acceptable. Generally, all thermostats
that are not of the "current robbing"
type are compatible with the integrated
furnace control we use.
NOTICE: An isolation relay can be
added to prevent any compatibility
problems that may occur. Use a single -
pole, single -throw relay with a 24 -volt
AC coil. The contacts should be rated
for .5 amps minimum at 24 volts. See
Figure 16.
Install the room thermostat in
accordance with the instruction sheet
in the box with the thermostat. Run the
thermostat lead wires inside the control
compartment. Connect the thermostat
as shown on the wiring diagram.
m The total wire length is the distance from the furnace to the
thermostat and back to the furnace.
NOTE: Do not use 24 volt control wiring smaller than No. 20.
FWn4CE
c'' +rn31.
33an3.
1852
NOTE: "Y" must be connected to the
integrated Furnace Control. Never
install the thermostat on an outside
wall or where it will be influenced by
drafts, concealed hot or cold water
pipes, lighting fixtures, radiation from
fireplace, rays of sun, lamps, television,
radios or air streams from registers.
Refer to the instructions packed with
the thermostat for best anticipator
adjustment or selection or see below.
HEAT ANTICIPATOR SETTINGS
For adjusting the thermostat heat
anticipator setting; (a) add the current
draw of the various components in the
system or (b) measure the current flow
on either the R or W thermostat circuit
and set the thermostat heat anticipator
according to the current flow
measured. The "nominal" setting for
this control is 0.15 A.
19
NEUTRALS — HUM
20
NOTE: Maximum current –1.0 amps
for each option.
C.
FIGURE 17
LINE VOLTAGE CONNECTIONS
UTEC 1012 -922 CONTROL BOARD
LI
icse##
FIELD INSTALLED OPTION
ACCESSORIES
ELECTRONIC AIR CLEANER
1. Electronic air cleaner line voltage
power can be supplied from the
screw terminal "EAC' and a line
voltage neutral screw terminal on
the control board. See Figure 17.
This will power the electronic air
cleaner whenever the circulating air
blower is in operation.
HUMIDIFIER
2. Humidifier line voltage power can be
supplied from screw terminal "HUM"
to a line voltage neutral screw
terminal on the control board. See
Figure 17. This will power the
humidifier whenever the burner is on
and the circulating air blower is
operating in the heating mode.
BC PR R
1653
' HOT'SURFACE IGNITION( .
LIGHTING INSTRUCTIONS
This appliance is equipped with a hot
surface ignition device. This device
lights the main burners each time the
room thermostat (closes) calls for heat.
See lighting instructions on the
furnace.
TO START FURNACE
A WARNING I
1. BE SURE THAT THE MANUAL
GAS CONTROL HAS BEEN IN THE
"OFF" POSITION FOR AT LEAST
FIVE MINUTES. DO NOT
ATTEMPT TO MANUALLY LIGHT
THE MAIN BURNERS. FAILURE
TO FOLLOW THIS WARNING CAN
CAUSE A FIRE OR AN
EXPLOSION RESULTING IN
PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
2. Set the room thermostat to the
lowest setting.
3. Turn the gas control knob to the
"On" position, or move the gas
control lever to the "On" position.
4. Replace the control access door.
5. Turn on the electrical power.
6. Set the room thermostat to a point
above room temperature to light the
main burners. After the burners are
lit, set room thermostat to a desired
temperature.
TO SHUT DOWN FURNACE
1. Set the room thermostat to its lowest
setting.
2. Shut off the gas to main burners by
turning the gas control knob to the
"Off" position, or by depressing the
gas control lever and moving it to
the "Off' position.
I A WARNING
SHOULD OVERHEATING OCCUR
OR THE GAS SUPPLY FAIL TO
SHUT OFF, SHUT OFF THE MANUAL
GAS VALVE TO THE APPLIANCE
BEFORE SHUTTING OFF THE
ELECTRICAL SUPPLY. FAILURE TO
DO SO CAN CAUSE AN EXPLOSION
OR FIRE RESULTING IN PROPERTY
DAMAGE, PERSONAL INJURY OR
DEATH.
SEQUENCE OF OPERATION
UTEC Integrated Control with Hot
Surface Ignition.
1. Each time the thermostat contacts
close, the induced
draft blower (inducer) begins a
prepurge cycle.
2. The air proving negative pressure
switch(es) closes.
3. 20 seconds after the pressure
switch(es) close, the hot surface
igniter heats for 5 seconds to full
temperature. The induced draft
blower operates for the complete
heating cycle.
4. After the 5- second igniter warm up,
the gas valve opens for a
8- second trial for ignition.
5. The igniter lights the gas burners
and stays energized for the first 7
seconds after the gas valve
opens.
6. 7 seconds after the gas valve opens
the remote flame sensor must
prove flame ignition for one
second using the process
of flame rectification. If the burners
don't light, the system goes through
another ignition sequence. it does
this up to four times.
7. The main blower starts ramping up
approximately 12 seconds after the
gas valve opens.
8. When the thermostat cycle ends, the
gas valve closes, the burners go out,
the induced draft blower runs for a 5-
second post - purge, and the
negative pressure switch(es) open.
9. The main blower continues until
timed off by the setting on the
Integrated furnace control board.
equence if the system doesn't light
or doesn't sense flame:
1. On a call for heat, the control runs
the inducer for 20 seconds to
prepurge.
2. Alter the 20- second prepurge, the
hot surface igniter heats for 5
seconds. The inducer continues to
run.
3. After the 5- second igniter warm up,
the gas valve opens for a
8- second trial for ignition. The
inducer continues and the igniter
stays energized.
4. The igniter heats for 5 seconds. After
5 seconds, the gas valve opens for 8
seconds. If no flame is sensed, it
closes the gas
valve, the igniter de- energizes, the
inducer runs for 30 seconds more
before the next ignition trial.
5. If flame is not sensed during the
eighth second after the gas valve
opens the second time, the gas
valve closes, and the igniter de-
energizes. Both the inducer and
main blower operate for 180
seconds after the second trial.
6. It repeats this process up to four
times. At the end of the last try, the
inducer stops Immediately. The
system is In "soft" lock out.
7. To reset the lock out, make and
break power at the unit
disconnect switch for 5 to 10
seconds. It then goes through
another set of trials for ignition.
21
22
SETTING BLOWER TIMI1uUS
NOTE: It is not permissible to use this
furnace in twinning applications.
IMPORTANT: This furnace may not be
used in by pass zoning applications.
The ICM motor in this furnace is
programmed to operate over a wide
range of static pressures (0.1 -0.8 IWC
static) with an essentially constant level
of air flow. The air flow required for a
given cooling application is selected by
utilizing the appropriate dip switch on
the furnace Integrated control board.
For heating, the temperature rise of the
unit is selected by dip switch settings as
well. Wiring schemes for the thermostat
and fossil fuel kit are identical to those
used with other (- )GDG /(- )GPH /( -)GLH
furnaces.
FIGURE 19
The furnace integrated control was
designed specifically for use with the
ICM motor. On the control, there are
two banks of dip switches. The bank
with two switches controls the heating
blower off delay in a similar fashion to
the 1012 -920 boards used in other
(- )GDG /(- )GPH /( -)GLH furnaces.
The other dip switch bank contains
eight switches as shown in Figure 18.
FIGURE 18
OFF OFF
A
ON OFF OFF ON
1;1
B
L71
C
ON ON
D0
These eight switches define the
operation of the ICM motor. The
switches are actually broken down into
four dip switch pairs. Switches 1 and 2
act as a pair as do switches 3 and 4, 5
and 6, 7 and 8. Each dip switch pair
has a total of four possible selections
corresponding to A, B, C and D as
shown in Figure 19.
6 7 x0000000
a
Switch
Selection
(- )GPH /LH -07
Air Flow
(- )GPH /LH -12
Air Flow
(- )GPH /LH -05
Air Flow
(- )GPH /LH -10
Air Flow
A
1200
2000
1200
2000
B
1000
1600
1000
1600
C
800
1400
800
1400
D
600
1200
600
1200
Switch
Selection
Temperature
Rise °F
A
Mid -Rise
B
Mid -Rise
C
Mid -Rise —10 °F
D
Mid -Rise + 10 °F
Switch
Selection
Air Flow
Adjustment
A
No Adjustment
B
+10%
C
-10%
D
No Adjustment
Switches
Function
1 &
2
Heating Air Flow
3 &
4
Cooling Off Delay
5 &
6
Cooling Air Flow
7 &
8
Cooling Adjust
0
The assignments of the switch pairs
are shown in Table 4. Pins 1 and 2
regulate the airflow in the heating
mode. Likewise, pins 5 and 6 regulate
the airflow in cooling mode. Pins 7 and
8 allow for fine tuning of the cooling
airflow and pins 3 and 4 are used to
adjust the cooling off delay.
COOLING AIRFLOW
This furnace is programmed to provide
cooling airflow of 1 1/2, 2, 2 1/2 , and 3
tons in the (- )GPH /LH -07 units and 3, 3
1/2 , 4 and 5 tons in the (- )GPH /LH -12
unit. As shown in Table 6, this airflow is
selected by properly setting switches 5
and 6. Table 4 shows which setting will
be necessary for switches 5 and 6 in
order to obtain the desire airflow.
The switch setting corresponding to
selections A, B, C, and D are shown in
Figure 19.
TABLE 4
Occasionally, the field installer may
wish to make adjustments to the
cooling airflow listed in Table 5. This
can be done by using switches 7 and
8. Switches 7 and 8 allow the selected
cooling air flow to be increased or
decreased by 10% as shown in Table
6. The minimum air flow possible is
approximately 600 sCFM.
NOTE: The air flow adjustments in
Table 6 apply to cooling mode only.
Switches 7 and 8 cannot adjust the
heating air flow.
CONTINUOUS FAN
When in fan only mode, the furnace will
provide approximately 600 sCFM of air
flow.
TABLE 6. AIR FLOW ADJUSTMENT
(SWITCHES 7 & 8)
TABLE 5. COOLING AIR FLOW (SWITCHES 5 & 6)
'HEATING AIR FLOW
Since the air flow provided by the ICM
motor is essentially constant over the
range of .1 to .8 IWC static, the
temperature rise across the unit may
also be adjusted. The installer is given
the option of three air flow options in
heating mode as shown in Table 7.
Switches 1 and 2 regulate the heating
mode air flow.
It must be noted that the temperatures
listed in Table 7 are design
temperatures. Your installation may
vary from these designed temperatures
and must be checked upon installation.
If the temperature rise falls outside the
furnace listed rise range, select
another heating air flow which will
allow for operation within the rise
range.
TABLE 7. HEATING AIR FLOW SELECTIONS
(SWITCHES 1 & 2)
23
Switch
Selection
Cooling Blower
Off Delay
A
45 Seconds
B
30 Seconds
C
60 Seconds
D
0 Seconds
4
MOTOR START UP ANIS--
SHUT DOWN
The ICM motor is programmed to
provide a "soft" start and stop. On a
call for heat or cool, the motor will
gradually ramp up to the field selected
blower speed. This eliminates the
sudden rush of air normally associated
with a PSC motor. Once the thermostat
is satisfied, the motor will gradually
ramp down as well.
HEATING BLOWER OFF
DELAY
The heating blower off delay is
controlled by the dip switch bank
containing 2 switches. These switches
have the same adjustment settings as
the normal UTEC Integrated Furnace
Control used in the 80+ product line.
24
SWITCHES 3 & 4
TABLE 8. COOLING BLOWER OFF DELAY
0
v
MOTOR STATUS LIGHT C
integrated furnace control comes
equipped with an additional light that
indicates motor status. The furnace
control continually monitors the rpm of
the ICM motor and if the motor is
operating within specified limits, the
light will remain on. If the motor is
operating outside the specified limits,
the light will flash.
If the motor should fail, the integrated
control will verify that the motor is not
turning within 15 seconds. After
verification, the control will go Into soft
lock out, however, the control will
continue to attempt to start the motor
for 2 minutes. If the motor starts during
this time period, the control will recover
and continue normal operation. If the
motor does not start, the control will
discontinue trying to start the motor
and will try again In one hour. During
the soft lockout, the motor status light
will flash.
1CM MOTOR FIELD SETTINGS
EXAMPLE
Situation
A furnace with an input 75,000 Btu /hr is
to provide 1000 CFM of cooling air
flow. A 60 second cooling blower off
delay is desired. The heating flow is to
be adjusted to mid -rise + 10 °F.
Solution
Consult the quick reference chart. The
heating air flow chart shows that mid -
rise + 10 °F can be obtained by placing
switches 1 and 2 in the ON position.
The cooling off delay chart shows that
a 60 second cooling blower off delay is
obtained by setting switch 3 to the OFF
position and switch 4 to the ON
position. The cooling airflow table
shows that for a furnace with 75,000
Btu /hr input, a cooling air flow of 1000
CFM can be obtained by setting switch
5 to ON and switch 6 to OFF. Switches
7 and 8 can either both be On or both
OFF because no cooling air flow
adjustment is required. If an
adjustment to the cooling air flow is
desired, it can be adjusted upward or
downward by 10% as shown on the
table for switches 7 and 8.
25
Switch
( )CDC/LH Air How
.CHk
(-)GDC/LH -10/12 Air now
.CFM
5
6
OFF
OFF
1200
2000
ON
OFF
1000
1600
OFF
ON
800
1400
ON
ON
600
1200
Switch
Cooling Blower
Off Delay
3
4
OFF
OFF
45 Seconds
ON
OFF
30 Seconds
OFF
ON
60 Seconds
ON
ON
0 Seconds
Switch
Air Flow ±10%
Adjustment
7
8
OFF
OFF
No Adjustment
ON
OFF
+10%
OFF
ON
-10%
ON
ON
No Adjustment
Switch
Temperature
Rise °F
1
2
OFF
OFF
Mid -Rise
ON
OFF
Mid -Rise
OFF
ON
Mid -Rise -10 °F
ON
ON
Mid-Rise + 10 °F
Heating 1
ICM MOTOR QUICK REFERENCE
Switches 1 & 2
Air Flow
ON
Cooling Off Delay
Switches 3 & 4
0
Switches 7 & 8
Adjust for cooling air flow only.
Cooling Air Flow
Switches 5 & 6
METER TIME IN MINUTES AND SECONDS FOR NORMAL
INPUT RATING OF FURNACES EQUIPPED FOR NATURAL
OR LP GAS
INPUT
INPUT
METER
SIZE
CU. FT.
HEATING VALUE OF GAS BTU PER CU FT.
900
1000
1040
1100
2500
MIN.
SEC.
MIN.
SEC.
MIN.
SEC.
MIN.
SEC.
MIN.
SEC
50,000
ONE
TEN
1
10
5
50
1
12
12
00
1
12
15
30
1
13
18
12
3
30
20
00
75,000
ONE
TEN
0 t-
44
12
0 COQ
48
0
0 CD
50
19
0 CO
53
48
2
20
0 0
100,000
ONE
TEN
0
5
33
24
0
6
38
0
0
6
38
15
0
6
40
36
1
15
30
0
125,000
ONE
TEN
O•crl
26
19
0vtI
29
48
o w
30
0
0 wl
32
17
1
12
12
0
c
0
u
ADJUSTING OR CHECKIIC_,
FURNACE INPUT
The maximum gas supply pressure to
the furnace should be 7" W.C. for
natural gas. The minimum gas supply
pressure for purposes of input
adjustment to the furnace should be 5"
W.C.
A properly calibrated manometer or
gauge is required for accurate gas
pressure readings.
The manifold pressure should be set at
3.5" W.C. for natural gas. Only small
variations in the gas flow should be .
made by means of the pressure
regulator adjustment. In no case
should the final manifold pressure vary
more than plus or minus 0.3" W.C.
from the above specified pressures.
TABLE 9
; - fo adjust the pressure regulator:
1. Remove the regulator cap.
2. Turn the adjustment screw
clockwise to increase pressure or
counterclockwise to decrease
pressure.
3. Replace the regulator cap securely.
Input BTU /HR = Heating Value o Gas (BTU /Ft') x 3600
Time in Seconds (for 1 cu.ft.) of Gas
RATING PLATE
INPUT
BTU /HR
ELEVATION
0 TO 7.999 FT.
8,000 FT. AND ABOVE
NATURAL GAS
HEATING VALUE @ 1,000 BTU /FT', SPECIFIC GRAVITY 0.62
MANIFOLD PRESSURE 0 3.5" W.C.
50,000
42
43
75,000
42
43
100,000
42
43
125,000
42
43
L.P. GAS
HEATING VALUE ® 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/
MANIFOLD PRESSURE 0 10" W.C.
50,000
54
55
75,000
54
55
100,000
54
55
125,000
54
55
RATING PLATE
INPUT
BTU /HR
ELEVATION
0 TO 1,099 FT.
2,000 FT. TO 4,500 FT.
NATURAL GAS
HEATING VALUE 0 1,000 BTU /FT', SPECIFIC GRAVITY 0.62
MANIFOLD PRESSURE 0 3.5" W.C.
50,000
42
43
75,000
42
43
100,000
42
43
125,000
42
43
L.P. GAS
HEATING VALUE 0 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/
MANIFOLD PRESSURE ® 10" W.C.
50,000
54
55 •
75,000
54
55
100,000
,54
55
125,000
54
55
Furnaces for use on LP gas, the �..
gas supply pressure must be set
between 11.0" and 14.0" W.C. by
means of the lank or branch supply
regulators. The furnace manifold
pressure should be set at 10" W.C. at
the gas control valve. For elevations
up to 8,000 feet, rating plate input
ratings apply. For high altitudes
(elevations 8,000 and over) and for
any necessary major changes in the
gas flow rate the orifice spud must be
changed.
To change orifice spuds:
1. Shut off the manual main gas valve
and remove the gas manifold.
2. Replace the orifice spuds.
3. Reassemble in reverse order.
4. Turn the gas supply back on and
check for proper operation and
manifold pressure.
Check of Input is important to prevent
over firing of the furnace beyond Its
design -rated input. NEVER SET
INPUT ABOVE THAT SHOWN ON
THE RATING PLATE.
To check furnace input:
1. Make certain that all other gas
appliances are shut off, with the
exception of pilot burners.
2. Start the furnace
3. Time the meter to measure the time
required to burn one cubic foot of
gas.
4. Use Table 9 to determine Input rate.
28
ORIFICE SIZING CHART
ORIFICE SIZING CHART (CANADA)
Q+
1
t �
.a/
MEASURING AIR C
FLOW
The importance of 11101 air flow over
the hoat exchanc•u cannot be over
emphasized One of the most common
cause ?s of heal e:.chanoer failure is
over eating due t;: lot'J air flow. An ail
flow table is located inside the blower
door <Ind on till; 1.•liov,itig pager,
TEMPERATURE RISE CHECK
To determine if this air flow is correct,
make a temperature rise check.
1. Insert a thermometer in the supply
air duct as close to the furnace as
possible yet out of a direct line
from the heat exchanger. See
Figure 20.
2. Insert a thermometer in the return
air duct as close to the furnace as
possible.
3. Operate the furnace.
4. When the thermometer in the
supply air duct stops rising
(approximately five minutes),
subtract the return air temperature
from the supply air temperature.
The difference is the temperature
rise.
5. Compare the measured
temperature rise to the approved
temperature rise range listed on
the furnace name plate. See
Figure 21.
If the measured temperature rise is
above the approved range, the air flow
is too low. More air must be moved by
speeding up the blower, by removing
restrictions in the duct system, or by
adding more supply or return air duct. If
the measured temperature rise is below
the approved range, the air flow is too
much, Use heating speed tap on the
integrated control board.
Ideally the measured temperature rise
should be in the middle of the range.
FIGURE 20
TEMPERATURE RISE MEASUREMENT
FIGURE 21
FURNACE NAME PLATE
INPUT BTUnI
75, 000
220
or
AIR CONDITIONING DIVISION
FORT St1ITFL ARKANSAS
DIRECT VENT OR NON DIRECT VENT
FORCED AIR FUILIACE FOR INDOOR INSTALLATION
ONLY IN BUILDING CONSTRUCTED ON SITE
ELECTRIC 113V.60117.. I.PTL. MAX TOTAL INPUT 6. 3 AMPS
JL►XLMVTI OVER CURRE.YT PROTECTION IS AMPERES.
MODEL NO. SERIAL NUSIBER
0050702 F1894 0000
COUIPPFD FOR USE Will
NATURAL GAS
MITT SETTING
A UX LIMIT SETTING
WIUMUN GAS SUPPLY PRESSURE TO FURNACE
USISRIY GAS SUPPLY PRESSURE FOR PURPOSES
Of *.fl ADJUSTU ENT TO FURNACE S' 11
WNFOLD PRESSURE 341' 10•W.C.
fVla TEMPERATURE RrtiE OF 45 •F. TO 75 •F
MAX EST. IC PH MINE BLOWER MOTOR MIN. ILA
. 12 INCHES W.C. 11 - 1/2
. 50 INCITES W.C. 1 1 — 1/2
THIS IS A CATEGORY IV FORCED AIR FURNACE WREN USING INDOOR AIR FOR COMBUSTION.
NAT. LP.
T 14•W.C.
THIS IS A CATEGORY IV TYPE ESP DIRECT VENT FORCED AIR FURNACE WREN USING OUTDOOR
AIR FOR COMBUSTION
29
FIGURE 22
DOWNFLOW BLOWER REMOVAL
TOP PLATE
JACKET
SEE BIM
SAFETY FEATURES
LIMIT CONTROL
The high limit cut -off is set at the
factory and cannot be adjusted. It is
calibrated to prevent the air
temperature leaving the furnace from
exceeding the maximum outlet air
temperature. If temperature exceeds
the maximum outlet air temperature,
the limit will shut the furnace down.
Reasons which could cause the outlet
temperature to exceed the range are
failed indoor blower, dirty filters, etc.
FLAME ROLL -OUT SAFETY
SWITCHES
Furnaces are equipped with flame roll-
out switches to protect against
overtemperature conditions in the
control compartment caused by
inadequate combustion air supply. In the
event of an overtemperature condition,
the switch will shut the furnace down.
The switch for the DOWNFLOW is
located just above the burners on the
blower divider panel. Switches for the
UPFLOW/ HORIZONTAL ONLY HOT
30
STEP 1
FRONT SCREW TO BE
REMOVED & TOP
PLATE LIFTED
STEP 2
REMOVE FLUE PIPE
ENCLOSURE AE- 66982 -01
SCREW
63.22428 -02
(1) RED'D
ENCLOSURE DOOR
AE. 66983 -01
STEP 3
REMOVE BLOWER
MOUNTING SCREWS
AND SLIDE OUT
BLOWER.
NOTE: FLUE PIPE ENCLOSURE (AE-66982.01) &
ENCLOSURE DOOR (AE-66983 -01) MUST BE
REMOVED FOR BLOWER REMOVAL
SURFACE IGNITION FURNACES are
located on either side of the burner
brackets and just above the burners on
the blower divider panel. If a switch is
tripped, it must be manually reset. DO
NOT jumper this switch. if this switch
should trip, a qualified installer, service
agency or the gas supplier should be
called to check and /or correct for
adequate combustion air supply. If this
unit is mounted in a closet, the door
must be closed when making this
check.
A failed inducer motor would be a
cause of inadequate combustion air.
DO NOT reset the flame roll -out switch
without taking corrective action to
assure that an adequate supply of
combustion air is maintained under all
conditions of operation. Replace this
switch only with the identical
replacement part.
LUBRICATION
The blower motor and induced draft
motor are prelubricated by the
manufacturer and do not require
further attention.
The motor must be cleaned
periodically by a qualified installer,
service agency, or the gas supplier to
prevent the possibility of overheating
due to an accumulation of dust and dirt
on the motor exterior. And, as
suggested elsewhere in these
instructions, the air filters should be
kept clean because dirty filters can
restrict airflow and the motor depends
upon sufficient air flowing across and
through it to keep from overheating.
PRESSURE SWITCH
This furnace has a pressure switch for
sensing a blocked vent condition. It is
normally open and closes when the
induced draft blower starts, indicating
air flow through the combustion
chamber. As stated, a blocked vent
condition will cause the pressure
switch to remain open as will a failed
inducer, a crack in the pressure switch
hose, etc.
TABLE 10
FILTER SIZES
UPFLOW FILTER SIZES
FURNACE INPUT
WIDTH BTUH
BOTTOM SIDE QUANTITY
SIZE SIZE
171/2'
21' 75
241/2'
50 15X' X 25' 15Y' X 25' 1
& 100 19W X 25' 15Y' X 25' 1
125 22X' X 25' 15Y' X 25' 1
DOWNFLOW FILTER SIZES
FURNACE
WIDTH
INPUT SIZE ' QUANTITY
BTUH
1742'
21'
2442'
50 12' X 20' 2
75 & 100 12' X 20' 2
125 14'X 20' 2
Unit Unit
Size Width
AE•61659.02
Filter Rod Filter Rod Bottom Side
20 24
AE•61659.03
50,000 17
75,000 21'
100,000 21'
125,000 2442'
1 Cut Off 342' As is
1 As Is Cut ON 3
1 As Is Cut Off 3
1 As Is Cut Off 3
' MAfNTENANCE
�.� WARNING
DISCONNECT MAIN ELECTRICAL
POWER TO THE UNIT BEFORE
ATTEMPTING ANY MAINTENANCE.
FAILURE TO DO SO CAN CAUSE
ELECTRICAL SHOCK RESULTING
IN SEVERE PERSONAL INJURY OR
DEATH.
FILTERS
Keep the air filters clean at all times.
Vacuum dirt from filter, wash with
detergent and water, air dry thoroughly
and reinstall.
1. 17W- 50,000 btuh unit requires
removal of 31/2" segment of filter and
frame to get proper width for a
bottom filter.
2. 21 "- 100,000 btuh unit requires
removal of 31/2" segment of filter and
frame to get proper width for a side
filter.
3. 24W- 125,000 btuh unit requires
removal of 7" segment of filter and
frame to get proper width for a side
filter.
FIGURE 24
BOTTOM RETURN JACKET ASSEMBLY
FIGURE 23
RESIZING FILTERS & FRAME
SOLID BOTTOM
SCREW
(2) REO'D:
JACKET ASSEMBLY
FILTER
NOTE:
BACK FLANGE OF SOUD BOTTOM FITS
UNDERNEATH JACKET. SIDES AND FRONT
FLANGES FIT OVER FLANGES ON JACKET.
SOLID BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY.
REMOVE SEGMENT TO SIZE
AS REQUIRED
'NOTE: Some filters must be
resized to fit certain units and
applications.
FILTER
ROD
FILTER & ROD LOCATION
31
32
FIGURE 25
FILTER RETAINING RODS (SIDE RETURN)
UPFLOW
-1
-- II
-� )I
- CUT •IIT USING I ;
EMBOSSED ANGLES II
01 AS A GUIDE FOR
I PROPER SIZE. -J
Odry. --
V-
JACKET
CUT -OUT AND DRILL DETAIL
8.000
4.875
1.531
FIGURE 26
DOWNFLOW FILTER INSTALLATION
DRILL (2)
3/16' DIA.
HOLES
JACKET
FILTER ROD
SUPPORT
ANGLE
ROD & FILTER SUPPORT ANGLE ASSEMBLY
ANGLE
FILTER
SUPPORT
ANGLE
JACKET
ANGLE DETAIL
ATTACH WITH
SHEET METAL
SCREWS (2 REO'D)
FILTER ROD
SUPPORT
ANGLE
FILTER SUPPORT
ANGLE
(SEE ANGLE DETAIL)
1332
FILTER
FILTER
Roo
0
IMPORTANT: Do not operate the
system for extended periods without
filters. A portion of the dust entrained
in the air may temporarily lodge in the
air duct runs and at the supply
registers. Any recirculated dust
particles will he healed and charred by
contact with the furnace heat
exchanger. This residue will soil
ceilings, walls, drapes, carpets, and
other household articles.
SYSTEM OPERATION
INFORMATION
Advise The Customer
1. Keep the air filters clean. The
heating system will operate better,
more efficiently and more
economically.
2. Arrange the furniture and drapes so
that the supply air registers and the
return air grilles are unobstructed.
3. Close doors and windows. This will
reduce the heating load on the
system.
4. Avoid excessive use of kitchen
exhaust fans.
5. Do not permit the heat generated by
television, lamps or radios to
influence the thermostat operation.
6 Except for the mounting platform,
keep all combustible articles three
feet from the furnace and vent
system.
7. IMPORTANT: Replace all blower
doors and compartment covers after
servicing the furnace. Do not
operate the unit without all panels
and doors securely in place.
8. Proper operation of the system with
constant air circulation.
ANNUAL INSPECTION
The furnace should operate for many
years without excessive scale build -up
in the flue passageways, however, it is
recommended that a qualified installer,
service agency, or the gas supplier
actually inspect the flue passageways,
the vent system and the main and pilot
burners for continued safe operation
paying particular attention to
deterioration from corrosion or other
sources.
15
HOLES IN THE VENT PIPE OR HEAT
EXCHANGER CAN CAUSE TOXIC
FUMES TO ENTER THE HOME
RESULTING IN CARBON
MONOXIDE POISONING OR DEATH.
THE VENT PIPE OR HEAT
EXCHANGER MUST BE REPLACED
IF THEY LEAK.
If during inspection the flue
passageways and vent system are
determined to require cleaning, the
following procedures should be
followed (by a qualified installer,
service agency, or gas supplier):
1. Turn off electrical power to the
furnace and set the thermostat
lever to the lowest temperature.
2. Shut off the gas supply to the
furnace either at the meter or at
a manual valve in the supply
piping.
3. Remove burner door. On downflow
models, the blower door and
burner door flange must also be
removed.
4. Disconnect gas supply piping from
gas valve.
5. Remove screws (4) connecting the
burner tray to the center panel.
6. Disconnect wiring to the gas valve.
Make sure to mark all wires
disconnected for proper
reconnection.
7. Remove burner tray and manifold
assembly from the unit.
8. Remove all screws in the unit top
plate. Remove the top plate along
with connecting pressure switch
from the unit.
9. Remove screws connecting draft
inducer to center panel. Also
remove wiring to draft inducer at
this time.
10. Remove screws (11) on perimeter
of heat exchanger. If hot surface
ignition is present, remove the
connecting screws along with
associated wiring at this time.
11. In an upward and forward motion,
lift heat exchanger from the unit.
,2. Flush each heat exchanger tube
with water from a hose and blow
out with air to remove excessive
moisture. If heat exchanger is
blocked, especially with soot, and
cannot be flushed, it must be
replaced.
13. Reassemble (steps 1 through 11 in
reverse order.
It is recommended that at the
beginning of the heating season and
approximately midway in the heating
season a visual inspection be made of
the main burner flames and pilot flame
on standing pilot models for the
desired flame appearance by a
qualified installer, service agency, or
the gas supplier.
It is also recommended that at the
beginning of the heating season, the
flame sensor on hot surface ignition
models be cleaned with steel wool by a
qualified installer, service agency, or
the gas supplier.
REPLACEMENT PARTS
Contact your local distributor for a
complete parts list. See enclosed
sheet.
TROUBLESHOOTING
Refer to Figure 27 for determining
cause of unit problems.
WIRING DIAGRAM
Figure 28 is a complete wiring diagram
for the furnace and power sources.
33
34
FIGURE 27
INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE
FOR UTEC 1012 -922 (115 VAC IGNITER)
• g
Y
6
m m
ig ri
1- w
3
w
• t
w
Q
O t...
8H u
J U
START
L SET FAN SWITCH TO AUTO
2. SET THERMOSTAT TO
CALL FOR HEAT
DNOUCED DRAFT
MOTOR STMT!
YES
20 SEC. PREPl1RGE
YES
IGNITER OWSS RED
5 SECONDS WARMUP
YES
MAIN BURNER
LIGHTS
YES
MAIN BURNER
REMAINS POWERED
AND LIT
YES
INDOOR BLOWER MOTOR
STARTS APPROX.I2 SECONDS
AFTER GAS VALVE OPENS
YES
SYSTEM RUNS
UNTIL CALL FOR
NEAT ENDS
YES
TURN THERMOSTAT TO OFF
VALVE S)•JTS OFF
MANE OFF
YES
IOM MOTOR STOPS AFTER 5 SEC.
I VES
INDOOR SLOWER MOTOR
STOPS AFTER
50/120/160/100 SECONDS
I VES
TROUBLESHOOTING ENOS
NO
N
N
0
INTEGRATED FURNACE CONTROL (IFC)
TROUBLESHOOTING GUIDE W /ICM
MOTOR & MINI IGNITOR
1116 VAC IGNITER)
w
• REMOVE OFO COVER. CHECK LIGHTS
POWER LED ON • CHECK LINE VOLTAGE POWER TRANSFORMER
HO • CHECK LOW VOLTAGE IVES • CHECK IN -LINE' FUSE ON TRANSFORMER
LOW VOLTAGE LINE
MICROPROCESSOR STATUS LEO ON
NOTE' 'OO LED WILL FLASH TO
INDICATE TWINNING CIRCUIT FAULTS
YES
CHECK FOR 24 VAC FROM
VP TO ' C ON IFC
• CHECK LIMITS. (CLOSED)
• CHECK WIRING
• CHECK PRESSURE SWITCH. (OPEN)
IF THE PRESSURE SWITCH OOESN'T
CLOSE WITHIN Cl SEC. THE ION WILL
STOP FOR 5 MDLANO RETRY
• CHECK FOR 115VAC TO BLOWER I/ TC )
YES
REPLACE ADM MOTOR
• CHECK FOR BLOCKED VENT
• CHECK AIR PROVING SWITCH (CLOSED)
• CHECK WIRING TO IGNITER
• CHECK FOR 115VAC AT IGNITER.
TERMINALS AND AT IIFCI TERMINALS
YES
REPLACE IGNITER
SYSTEM WILL ATTEMPT TO LIGHT 4 TIMES. VOLTAGE IS PRESENT AT THE
VALVE FOR ONLY 0 SECONDS DURING EACH TRIAL FOR IGNITION (SYSTEM
WILL GO INTO A t-HOUR LOCKOUT AFTER 4 TRIES). THE BLOWER ANO
INDUCED DRAFT BLOWER WILL RUN 100 SEC. IF THE SECOND IGNITION TRIAL
FAILS TO SENSE FLAME
• CHECK FOI 24VAC ACROSS THE VALVE AND
VALVE TERMINALS OI THE )IFC)
CHECK IGNITER POSITION.
• CHECK FOR GAS FLOW TO AND FROM VALVE.
r _______f
REPLACE VALVE IF NO
FLOW TNRU VALVE
NOTE, IF OFCI GOES INTO LOCKOUT WAIT 30 SECONDS THEN
RESET SYSTEM
• CHECK POLARITY OF IISVAC SUPPLY
• CHECK CONTINUITY OF GROtUNO VIRE
• CHECK INSULATION ON IGNITER LEADS
• CHECK FLAME SENSE CURRENT (YELLOW LED)
LED IS ON IF FLAME CURRENT IS 0000.
IT FLASHES IF CURRENT IS MARGDUAL.
• TURN POWER OFF TO UNIT
• CLEAN FLAME SENSOR WITH STEEL WOOL IF LED FLASHES
• RESTORE POWER TO UNIT
• IF CHECKS ARE OK.REPLACE UPC)
• CHECK FOR 115VAC ACROSS BLOWER YES
MOTOR ANO BLOWER MOTOR TERMINALS—A
ILI & L2) ON )IFC
INO
( CHECK IISV AC. WIRING FROM IFC I
TO LI t` L2 ENTERING UNIT
REPLACE
HARNESS , NO
REPLACE
IFC.
YES
NOTE) IF (IFC GOES INTO LOCKOUT WAIT 30 SECONDS THEN
RESET SYSTEM
• CHECK CONTINUITY OF GROUND WIRE. NOTE, IF GROUND IS
POOR OR ERATIC. SHUTDOWN MAY OCCUR OCCASIONALLY EVEN
THOUGH OPERATION IS NORMAL AT 11€ TIME OF CHECKOUT.
• CHECK FLAME SENSE CURRENT
• CHECK FOR EXCESSIVE HEAT AT IGNITER BASE.(TEM'.
ABOVE 1000 F 1538 CI CAUSES SHORT TO GROUND)
• TURN POWER OFF TO UNIT.
• CLEAN FLAME SENSOR VII) STEEL WOOL.
• RESTORE POWER TO UNIT.
• IF CHECKS ARE OK. REPLACE (( FC)
• CHECK FOR PROPER THERMOSTAT OPERATION.
• REMOVE VALVE LEAD AT IIFCI
IF VALVE CLOSED. RECHECK THERMOSTAT AND
WIRING IF NOT. REPLACE VALVE
• CHECK FOR OPEN LIMIT.
REPLACE (IFC)
• CHECK FDA OPEN LIMIT.
REPLACE UFO
RESEAT 16 PIN CONTROL WIRING
HARNESS PLUGS ON MOTOR & IFC.
UNIT WORKS PROPERLY?
NO
! USE ICM MOTOR TROUBLESHOOTING BOX
TO CHECK ROTOR FOR PROPER OPERATION
YES HO
CHECK ICH MOTOR CENTRAL. REPLACE NOTC)
HARNESS FOR COUTINUITY A `ELECTRONICS
DAMAGED PINS.
HARNESS OK ?
REPEAT PROCEDURE UNTIL TROUBLEFREE
OPERATION IS OBTAINED.
92- 22744 - 14 - 00
HD
NG CHECK THERMOSTAT 1
WIRING
NO
REPLACE
IIFCI
REPLACE SWITCH
REPLACE UFO) IF WIRING TO
CRAFT MOTOR IS O
REPLACE SWITCH
REPLACE IIFCI
IF WIRING TO
IGNITER IS OK
l REPLACE OFC IF
WIRING TO VALVE IS OK
w
r
FLMS
a
O WHITE
i RODGERS
M-cm I
C (=i 2
P -t= 3
(MAIN LIMIT ROLLOUT
CONTROL) CONTROL)
(HOT SURFACE)
W
R
BK
BK
2 -PIN
CONNECTOR
P -3
W
— BL
--- Y
—G
7 7
l+-1
4 4
2 2
5 5
6 6
3 -3
8 8
9 9
COMPONENT CODE
P ALE Aux. LIMIT CONTROL (TEMPI DR
A BR BLOWER RELAY IE
° CC COMPRESSOR CONTACTOR IFC
.A CT CONTROL TRANSFORMER
m DISC DISCONNECT SWITCH
1 EAC ELECTRIC AIR CLEANER
N FR FAN RELAY
. FLMS FLAME SENSOR
N FGND FUSE
GROUND
N GVR GAS VALVE RELAY
I HALC HEAT ASSISTED LIMIT CNTRL
HCR HEAT /COOL RELAY
N HUM HUMIDIFIER RELAY
a IBM INDOOR BLOWER MOTOR
(9,m ION INDUCED DRAFT MOTOR
IR
LC
MGV
MR LC
MV
NPC
PBS
PFC
PL
RC
TN
TR
EL
R -PIN
CONNECTOR
P -5
(VENT SAFETY
CONTROL) (OPT.)
(ROLLOUT
CONTROL)
2 W
1 BK
3 W
BK
4 -PIN
CONNECTOR
P -4
HALC
Y
BR
• PR
•
•
QMRLC .
(ROLLOUT
CONTROL
6 -PIN
CONNECTOR
R
INDUCED DRAFT RELAY
IGNITOR ELEMENT
INTRGRTO FURNACE CNTRL
IGNITION RELAY
LIMIT CONTROL
MAIN GAS VALVE
MAN. RESET LIMIT CNTRL
WAIN VALVE
NEG. PRESSURE CNTRL
PUSH BUTTON SWITCH
POWER FACTOR CHOKE
RUN CAPACITOR
THERMOSTAT (H /C)
THERMOSTAT RELAY
HEAT ASSISTED LIMIT CNTRL.
DNFLOW & HORIZONTAL ONLY
9 PIN (RED)
CONNECTOR
P -i
0 7
BL -4
2
5
6
3
8
G--9
- N-1fl. o- - _ L --
TO 115/1/60 I 1
POWER SUPPLY I
-H -off
DISC
000
000
NOTES:
P 2
TO CC
G
Y , R
24VAC
COW
P 1
IFC
/ NEUTRALS HUM LIEAC
am ?la& GIG
aiwi
•
IF FACTORY WIRING OF HEATING AND
COOLING SPEEDS IS NOT DESIRABLE.
REFER TO SPEC. SHEET FOR APPRO-
PRIATE SPEEDS.
* CONNECT U UNUSED MOTOR LEADS TO
Ml AND M2.
3.
MODELS WITH 3 SPEED MOTOR -
BLUE LEAD IS FOR MEDIUM SPEED
NO YELLOW LEAD ON MOTOR.
BK
A. UPFLOW & DOWNFLOW MODELS (I) MRLC
B. UPFLOW/HORIZONTAL (3) MRLCIS)
C. HORIZONTAL ONLY MODELS (2) MRLC(S)
PFC
CPO V V O
- 9 -
FLAWE PWR
P
/Pi •I
iii
BK
IS PIN
[o.
P -6
CND
2-PIN
CONNECTOR
tBLOxER DO SWITCH)
JUNCTION BOX
— 5 -PIN
CONNECTOR
P -8
16 PIN
[CNN.
P -7
WIRING INFORMATION
LINE VOLTAGE
- FACTORY STANDARD
- FACTORY OPTION
- FIELD INSTALLED
LOW VOLTAGE
- FACTORY STANDARD
- FACTORY OPTION
-FIELD INSTALLED
REPLACEMENT WIRE
-MUST BE THE SAME SIZE AND TYPE OF
INSULATION. AS ORIGINAL 1105 C MINI
WARNING
- CABINET MUST BE PERMANENTLY
GROUNDED AND CONFORM TO N.E.C„
AND LOCAL CODES.
BK
BR
EL
G
0
WIRE COLOR CODE
BLACK
BROWN
BLUE
GREEN
ORANGE
A . Y ATE
MGR 2 -20-95
PR
R
W
Y
PURPLE
RED
WHITE
YELLOW
WIRING DIAGRAM
UPFLOW.00WNFLOW & HORIZONTAL BLOWER
INDUCED DRAFT. GAS FIRED. FORCED AIR
FURNACE. SINGLE STAGE HEAT. SINGLE STAGE
COOL. ROBERTSHAW. WHITE RODGERS OR HONEYWELL
GAS VALVE. HOT SURFACE IGNITION
D NS_24212 -02 01
•
RG
Mod
45,0
[13 t
(U.S
f=., n C;; .
c.ad ornission3 c.....
H- SERIESuthodza the violation c; • ,
•
•
.1s with t1'ip4St°Ofe,fi pt of ccl;: ;,: :cr's
0•to`150;0)9010 aged.
4 ,KW]
& Canadian Models)
QAnnto
0.' .
G EFFICIENCY
RATING
CENTIFIEG
ama
CRITERION® 11
78%-80% A.F.U.E.
DOWNFLOW
GAS FURNACES
The Rheem® Criterion® 11 line of downflow gas furnaces is
designed for installation in closets, alcoves, utility rooms, or
attics. The design Is certified by the American Gas Associa-
tion. Canadian models are certified by the Canadian Gas
Association.
Features
• Patented Turbulex° heat exchanger, constructed of both
stainless and aluminized steel for the maximum in corro-
sion resistance.
• Low profile "34 inch" [864 mm] design is lighter and easier
to handle, and leaves room for optional equipment.
• Both standing pilot and hot surface ignition models
available.
• Left or right side gas and electric inlet connections with
- •quick, simple change.
•
• Grab -holes in doors to aid in easy door removal and
replacement.
A variety of cooling coils and plenums designed to use with
eem Criterion II gas furnaces are available as optional
aFcessories.
t4.F.U.E. (Annual Fuel Utilization Efficiency) calculated In accordance with Department of
nergy test procedures.
Mqq- Di
FORM NO. G11 -449 REV. 2
Supersedes Form No. G11 - 449 Rev. 1
RECEIVED
CITY OF TUKWILA
OCT 1 R 1999
PERMIT CENTER
t
Hot surface ignition models feature a new integrated
board with humidifier and electronic air cleaner hookups.
Insulated blower compartment, a slow -open gas valve and
a specially designed draft inducer motor make it one of the
quietest furnaces on the market today.
Pre -paint galvanized steel cabinet.
J
Draft Inducer Motor
Hot Surface Ignitor
with Remote Sense
(Hot Surface Ignition Models)
RHEEM C. ,ITERION II 78 -80%
DOWNFLOW GAS FURNACE
Pilot Assembly
(Standing Pilot Models)
STANDARD EQUIPMENT
Completely assembled and wired; induced draft; pressure switch; redundant
main gas control; blower compartment door safety switch; solid state time
on /time off blower control; limit control; manual shut-off valve, pressure
regulator for natural and L.P. (propane) gas; transformer; direct drive multi -
speed blower motor. Furnaces are equipped with cooling/heating relay and
transformer (40VA) ready for air conditioning applications. (Please note: a
thermostat is not included as standard equipment.) Flame sensor diagnostics;
H.S.I. only twinning options, standing pilot models may gat be twinned; fused
transformer (secondary), 3rd speed option for continuous fan; common
beat/cool terminal for N.S.I.
NOTE: Furnace is not listed for use with fuels other than natural or L.R
(propane) gas.
the complete terms of limited and other warranties are available at our
sales office, or through local installer.
Molded
Permanent Filter
Blower and
Control Box
In-Shot Burners
and Gas Valve
Turbulex•Heat Exchanger
All models can be converted by a qualified Rheem distributor or local service
dealer to use L.P. (propane) gas without changing burners. Factory approved
kits must be used to convert from natural to L.P. (propane) gas and may be
ordered as optional accessories from a Rheem parts distributor.
For L.P. (propane) operation, refer to Conversion Kit Index Form No. 92.21519 -52
for U.S. models and Form No. 92- 21519 -53 for Canadian models.
NOTE: For natural and L.P. (propane) gas models, standard hot surface Ignition
is 100% lockout type.
WARNING
rE iIS f URNACE IS NO APPROVE l)
UR RECUIvIh,1E
I UR USE IN M013111 f lOLU S
-
' MODEL NUMBERS •, .
RGLH- SERIES
045AUSR .
04MAUSR
04EAUSR '
O4NAUSR
045AUSA
04EAUSA '.
050AUER
05MAUER.
.05EAUER
05NAUER
050AUEA
� 05EAUEA
•067AUER
06MAUER
06EAUER
'06NAUER
067AUEA
'.06EAUEA
075AUER
07MAUER
07EAUER
07NAUER
075AUEA
07EAUEA
075AMGR
' O7MAMGR.
`07EAMGR
'
i075AMGA
:
•100AUER
:10MAUER
10EAMER
•.I 0NAMER
•.100AUEA
� 10EAMEA
100BRJR
10EMRJR
10EBRJR
10NBRJR'
100BRJA"
10EBRJA ,
' 125ARJR
12MARJR
12EARJR
12NARJR'
• 125ARJA
• 12EARJA
150ARJR
15MARJR
•`15EARJR
15NARJR
•150ARJA
•15EARJA •
Input- BTU /Hr (kW) <<.
45.000 1131
50,000 (15]
67,500 (19.8)
75,000 (22]
75,000 (221_100,000
129 31
100,000 (29.3]
125,000 (36.6)
150,000 (441
Heating Capacity 8T1)/Hr (kW) it
36,000 (11 ]
41,000 (12)
54,000 (161
60,000 (18)
60,500 (18)
80,000 1231
81,000 1241
99,000 129)
120,000 [35)
High Altitude Input (kW)
40,500 (11.9]
45,000 1131
60,800 (17.8)
67,500 [19.81
67,500 119.81
90,000 (26.4)
90,000 (26.4]
112,500 1331
135,000 139.61
High Altitude Output
Capacity (kW) .
3P 19.61
36,500 (10.7)
49,000 114.41
53,500 (15.7]
54,000 (15.8]
72,000 121 11
72,500 [21.21
89,000 126.11
107,500 [31.5)
Heat Ext. Static Pressure (kPa(
.10 1.0251
.10 (.025]
.12 (.029]
.12 [.029)
.12 (.0291
.15 (.0371
.15 1.0371
.20 1.05]
.20 (.05)
11x6 =10'AU
Blower(OxW)(mmJ
11x6
[279 x 152]
11
(279 x 152]
11x6
[279 x 152]
11x6
[279 x 152)
11x7
[279 x 1781
(279x1521
11 x 7 = 10'AM
11x10
1279 x 254]
11
[279 x 2541
11x10
(279 x 2541
(279 x 178
Motor H.P. [WI- Speeds (W1-
t/2-4 -PSC
1 /2 -4 -PSC
V2.4 -PSC
r /z -4 -PSC
3 /4.4 -PSC
1 /z -4 -PSC
3 /4-4-PSC
3 /4.4 -PSC
3 /4.4 -PSC
PSC Type
1373]
[373]
[373)
[373)
1559)
[373)
(559]
[559]
[559)
Motor Full Load Amps
7.1
6.8
7.1
71
9.5
7.1
9.5
9.5
9.5
Heating Speed
MED -LOW
MED -LOW
MED -HIGH
MED -HIGH
MED -LOW
MED -HIGH
MED -LOW
MED -LOW
MED -LOW
Cooling Speed
HIGH
HIGH
HIGH
HIGH
MED -HIGH
HIGH
MED -HIGH
MED -HIGH
MED -HIGH
Cooling CFM @ .5' [kPa] E.S.P.
1200
1200
1200
1200
1600
1200
2000
2000
2000
(Nominal) [Us]
[5661
(566]
[566]
[5661
[755)
1566]
[944]
[944]
(944)
Rated E.S.P. (In. W.C.) [kPa]
.50 (.121
.50 1.121
.50 (.12]
.50 1.12)
.50 (.12]
. .501.12)
.50 1.121
.50 (.121
.50 1.121
55-85 = 10'AU
Temperature Rise Range °F
30-60
25-55
30-60
40 -70
25 -55
[30.6.47.2]
40 -70
40 -70
50-80
( °C]
[16.7.33.31
[13.9.30.6)
[16.7 -33.3]
[22.2 -38.91
[13.9.30,6)
45 -75 = 10'AM
(22.2 -38.91
[22.2 -38.9)
(27.8.44.4)
[25.41.7)
Max. Outlet Air Temp. °F
155
155
165
165
155
190
190
180
190
( °C]
[68.3)
(68.3]
[73.9]
[73.9]
[68.3]
[87.8]
[87.8)
[82.2]
(87.8]
Standard Filter (mm]
(1) 14 x 20
(356 x 508)
(1) 14 x 20
[356 x 508]
(2) 12 x 20
[305 x 508]
(2) 12 x 20
[305 x 508]
(2) 12 x 20
[305 x 508]
(2) 12 x 20
[305 x 508]
(2) 14 x 20
[356 x 508]
(2) 14 x 20
(356 x 508]
(2) 14 x 20
[356 x 508]
Approx. Shipping Weight (Lbs.)
85
85
105
105
105
115
120
140 '
150
[kg]
138.6)
[38.6]
[47.6]
[47.6]
(47.6)
[52.2]
[54.4)
[63.5]
[68.0]
AFUE - Standing Pilot Models O
78%
79.5%
78,4%
78.6%
79.2%
78%
78%
78.1%
78.5%
AFUE- H.S,I. Models O
81.1%
82.2%
80.7%
80.5%
81.1%
80.2%
80%
80%
80%
California Seasonal Efficiency-
H.S,L /No Models
73.8/73.9
75.9/76.2
73.8/73,9
74.4/74.9
75.1/75.5
75.2/75.2
74.7/74.7
75.2/75.3
76.0/75.9
BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE
FROM YOUR RETAILER.
PHYSICAL DATA AND SPECIFICATIONS
U.S. AND CANADA MODELS (DOWNFLOW
NOTES: All models are 115V, 60HZ, 10. Gas connection size for all models is 1 /2' N.P.T.
p In accordance with D.O.E. test procedures.
0) See Conversion Kit Index Form No. 92-21519-52 for U.S. models and Form No. 92-21519-53 for Canadian models for high altitude derate.
MODEL IDENTIFICATION-- DOWNFLOW MODELS
R G L H
07E A U E A
Rheem Gas Downflow Design Heating Input Designation Variations Blower Heating & Cooling Fuel Type
Furnace Series
[ ] Designates Metric Conversions
Standing NOx Electric NOx
Pilot Model Ignition Model
Input
BTU /HR
045 04M 04E 04N 45,000 [13 kW]
050 05M 05E 05N 50,000 [15 kW)
067 06M 06E 06N 67,500 [20 kWj
075 07M 07E 07N 75,000 [22 kWj
100 10M 10E 10N 100,000 [29 kW]
125 12M 12E 12N 125,000 [37 kW]
150 15M 15E 15N 150,000 144 kW]
A = Std. Designation Designation R = Natural Gas,
Cabinet U = 11 x 6 S = 500-1200 CFM U.S. Standard
B = Wide (279 x 152 rnm] (236.566 Us) Furnace
Cabinet M =11 x 7 E = 1100.1330 CFM A = Natural Gas,
(279 x 178 mm] [519 -628 Us] Canadian
R
= 11 x 10 G.= 1450-1750 CFM Standard
[279 x 254 mm) [684-826 Us] Furnace
J = 1800 - 2075 CFM
[850.979 Us]
1 u ni
'MOP t/h
f "1 I
: , ''1•e:�
r !
.i.'1'•r tr': ••'FJ
r
- , �;-. .,1,
i
. , . ...q:.
r it`
.';�
1
�;. •,.; ...
1 .
I/ '''.0
m� /. '.1
, i ''
71`
:,
w;.' _
5A[`11�( .'ji.
. . , .
r.]
1 (.1r', i(•i
A � E
(
t.. '. ,...LL
,
t
li . ,I;'�t_'3
04,05
14 (356)
12 [326)
10 [264]
CD 13 [3331
0
4 m
0 1
[25)
3
1761
6 (152) ®
85 [38.6)
06, 07
17 (4451
16 [415)
12 (308)
CD 165/8 [4221
0
31:2)
0 1
[25)
3
[761
6 11521®
105 [47.6]
10 (A)
17 [445]
16 [415)
12 [3081
CD 16 [422)
0
3 CO
0 1
[251
3
[76)
6 [152) CD
115 [522]
10 (B)
21 [533]
19 [5041
13 [352)
CD 20 [511)
0
0
0 1
[25)
3
[76)
6 11521®
120 (54,41
12
24 [6221
23 [5931
15 [3971
O 23 [600)
0
0
0 1
[25)
3
(76]
6 [1521 CD
140 [615]
15
24 (622]
23 [593]
15 (397]
O 23 [6001
0
0
0 1
[251
3
[76)
6 11521 CD
150 [68]
NOTES: co May reaulre a 3'
176 mml to 4' 1102 mml or 3'176 mml to 5' 1127 mml adaoter.
DOWNELOW DIMENSION"
26
(676 mm)
LOW VOLTAGE
ELECTRICAL
CONNECTION
(HIGH VOLTAGE) -�
26
(681 mm)
GAS CONNECTION
LEFT SIDE
( J Designates Metric Conversions
{
6
(157 mm)
5 /e" �►
(16 mm)
f
23
(504 mm)
20.
(510 mm)
TOP
0
—'1
FRONT
BOTTOM
S.A.
E
S/e" (16 mml
{
s /
(19 mm)
34"
(864 mmj
]/4"
(19 mm)
23 /0"
(594 mm(
20 /u"
(518 mm)
19
(502 mm)
TABLE 1. DIMENSIONS AND CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) [mm]
28 /re" (713 mm)
20 /o"
D [ r (511 mm)
1
26
(676 mm)
i• 'h" DIA. (13 mmj
f 7 /8' DIA.
122 mmj
Phi" DIA.
(35 mm)
24
(621 mmj
RIGHT SIDE
5 l0
(16 mm)
® May be 0' [0 mm) with type B vent.
cap May be 1' [25 mm) with type B vent.
Furnaces must be vented In accordance with ANSI Z21.47.1993 • CAN /CGA•2.34193 venting table guidelines Included with each furnace, and in accordance
with local codes.
FURNACES
• WIDTH?`':
• I N,�[miti] r �•�
s:.,,PLENUM. -- 4 .
: ' t WIDTH . �;i_
;' /: �N dmmj
PLENUM'-ADAPTER 7:
'V..t)t]WNFLO W . : ::
°�, .. ;�:
COILt'
,;, '
}P LEN . UM• .
f .,u.,..; :
14 [356]
16 [413]
RXAA -C178
RXAL-B16BU
14 [356]
20 [514]
RXAA -C179
RXAL -820811
17
16 [413]
RXAA -C186
RXAL•a16BU
17
20 [514]
RXAA -C180
RXAL -02013U
17
21 [549]
RXAA -C189
RXAL-B21BU
17 [445]
25 [641]
RXAA -C181
RXAL -B25BU •
21 (533)
22 [565]
RXAA -C182
RXAL•B22BU
21 [533]
25 [641]
RXAA -C183
RXAL•825BU
24
25 [641 ]
RXAA -C184
RXAL -B25BU
24
21 [549]
RXAA -C190
RXAL -B21 BU
COMBUSTIBLE
.FLOOR BASE
. . " : ` . USE WITH : ' i. "'
'` . FURNACE SIZES:; ,:: _':
;:; A
ltli [mm)
IN: [rniri]
IN. [mm);
RXGC -B14
RGLH -04, 05
14 [368]
13 [337]
11 [286)
RXGC -B17
RGLH -06, 07, RGLH- 10( -)A
18 [457]
16 [425]
14 [451]
RXGC -B21
RGLH- 10( -)B
21 [546]
20 (514)
18'/4 (464)
RXGC•B24
RGLH -12, RGLH -15
25 [635]
23
21 [552]
ACCESSORIES DOWrLOW
DOWNFLOW WARNING: Unit design is certified for installation on non -corn-
bustible floor. A special factory supplied combustible floor sub -base is
required when installing on a combustible floor. Failure to install the sub - base
may result in tire, property damage and personal injury.
COMBUSTIBLE FLOOR BASE DIMENSIONS
C
PRINTED IN U.S.A.
19
[.— (495 mm)
(51 mm) 2"
28
(721 mm)
t_ ___ 11152416F71;11 _I
1f� ) �'1
Before proceeding with installation, refer
to installation instructions packaged
with each model, as well as complying
with all Federal, State, Provincial, and
Local codes, regulations, and practices.
8.96 BP
F 7114"
- 1184 mm)
•
FIBERGLASS
3 LB. (1.4 kg) DENSITY 4 "
[102 mm
3°176 mm)
A
1
FLOOR
3"
(76 mm)
NOTE: FLOOR OPENING
21 mm) x B
MAX. PLENUM SIZE
19 (495 mm) x C
AHEM
AIR CONDITIONING
DIVISION
PLENUM DATA — "A" COILS
Plenum adapters are required in some instances for use on downflow applications
when plenum and furnace size do not match.
NOTE: See Form Number C11 -206 for MultiFlex coil data.
RXGW -AAA01
Humidifier and Electronic Air Cleaner
Accessory Board for Robertshaw
Control RBC1 and Honeywell
ST9101A 1014 Blower Controls.
NOTE: Available for standing pilot
models only.
V mm)
FIBERGLASS
3 LB. (1.4 kg) DENSITY
• PLENUM OR
DUCTWORK
P.O. Box 17010, Fort Smith, Arkansas 72917.7010
RXPF -F01 and F02
FOSSIL FUEL KIT —is for use with
Rheem Heat Pumps and Criterion II
warm air furnaces. RXPF -F02 meets
TVA requirements.
RXGF -CC*
FILTER RACK— Downflaw lop
return mount.
NOTE: Filter racks are shipped
without filters.
'Filters available through the
Universal Parts® Department.
GENERAL TERMS OF LIMITED WARRANTY*
Rheem will furnish a replacement for any part of this product
which fails in normal use and service within the applicable
period stated, in accordance with the terms of the limited
warranty.
Gas Heat Exchanger Limited Warranty Twenty (20) Years
Draft Inducer Limited Warranty Five (5) Years
Integrated Control Board
Limited Warranty Five (5) Years
(Standing Pilot and Hot Surface Control Boards)
Any Other Part One (1) Year
'For Complete Details of the Limited Warranty, Including Applicable Terms
and Conditions, See Your Local Installer or Contact the Manufacturer for
a Copy.
"In keeping with its policy of continuous progress and product improvement, Rheem reserves the right to make changes without notice."
FORM NO. 011.449 REV. 2
Supersedes Form No. 011.449 Rev. I
h
t L y A�i�t:..u:,'t: f ��
+ �� `S}r i(101.t S , 1 E
045AUS'
04MAUSR 11 x 6 1/2
04EAUS' (279 x 152) [373]
04NAUSR
1ryf��f 7 /Il �TM�+ r
, !; � •ra �} Z6S.lF i 1 '�r'R,ryt`4`dlN lir.:::'.A�..'" Ly!�Sl .. . .' ':i. .'..•.i,� .7
._ 11 } ^-cam t J . . g7 , ''''r , s• r _ ..
..� }) _ +� "� ..ti � f y t . �.� .
LOW 685 1323] 650 (307] 615 [290] 580 [274]
MED -LO 980 [463] 955 [451] 930 [439] 900 [425]
MED -HI 1220 [576] 1195 (564) 1170 [552] 1135 [536]
HIGH 1465 [691) 1440 [680] 1405 [663] 1365 [644)
-` � ¢
Ws! )_��Irijt 6
i 7 :1 ' 1 ry' R
` 1 �5'; [ i
545 (257) • 510 4241)
870 1411 ] 840 [396]
1100 [5191 1065 (5031
1325 (625] 1280 [604)
7
• ti ?x;: l fAbS�
ly ` t. r
7 1 -7 .,.
470 [222)
805 [380)
1020 [4811
1230 [580]
050AUE'
05MAUER 11 x 6 1/2
05EAUE' [279 x 152] [373]
05NAUER
LOW 735 [347) 715 [337) 690 [326) 660 [311)
MED -LO 1025 [484] 1015 [479) 995 (4701 975 [460]
MED -HI 1185 [559) 1165 [550] 1150 [543) 1130 [533]
HIGH 1345 [635) 1330 [628] 1310 [618] 1295 [611]
635 (300]
955 (451j
1100 [519]
1265 [597]
605 [286)
930 [439)
1075 [507)
1235 [583)
575
905
1040
1205
[271)
[427]
[491)
[569]
067AUE'
06MAUER
06EAUE'
06NAUER 11 x 6 1/2
075AUE' (279 x 152) [373)
07MAUER
07EAUE'
07EAUER
LOW 835 [394] 820 (387] 800 [3781 775 [366]
MED -LO 990 [467] 975 1460] 955 [451] 935 [441]
MED -HI 1140 [538) 1125 15311 1105 [522] 1080 [510]
HIGH 1300 [614) 1290 [609) 1265 [597] 1245 [588)
750 [354]
905 [427]
1050 [496]
1215 (573)
720 [340)
875 1413)
1020 (481)
1180 [557]
685
835
980
1140
(323)
1394)
(463)
[538]
075AMG'
07MAMGR 11 x 7 3/4
07EAMG' [279 x 178] [559)
07NAMGR
LOW 1210 [571) 1205 (569] 1195 [564) 1180 [557)
MED -LO 1580 [746] 1560 (736] 1550 (732] 1530 [722)
MED -HI 1915 [904) 1880 (887] 1825 (861) 1790 (845)
HIGH — 2050 (967) 1995 [942) 1940 [9161
r a . " :! j(44110 IOW. [4291 la1365 [; , `, r ,i 51 .;
MED -LO 1070 [505) 1055 (498) 1040 [491] 1010 (477]
MED -HI 1240 [585) 1210 [571) 1190 (562) 1165 [550]
HIGH 1420 [670] 1395 [658] 1370 [647] 1340 [632]
n„
1165 [550) 1155 [545] 1130 [533)
1495 [706] 1465 (691) 1430 [675]
1740 [821) 1675 (791] 1600 (755j
1885 [890] 1835 [866] 1770 (835)
825143311. 't:` ' * • 3701" c : ;760013591 ='
980 (463] 945 (446] 905 [427)
1135 [536] 1095 (517) 1055 (498)
1305 [616] 1265 (597) 1220 [576]
.. �.�'.�. 1i�1i1� } ��.: .�. " S •i ���r V59]."G.Q7 aii(.N�[V�A:]
374 q �7 3 7� q 7
930 [439) 895 1422] 860 [406]
1080 [510) 1040 [491) 995 [470)
1200 [566] 1160 [547] 1115 (526)
"7:77 7 - -76; n akf
10EAME' 11 x 7 1/2
10NAMER [279 x 178) [373]
.. a n7 , :g, m,.... 71C,173.4
'.5.r S i- r. � :. .;:' ... .
100AUE" 11 x 6 1/2
10MAUER [279 x 152] [373]
�r rA .�p ( r� �.�.p{�5¢��� (�� 4 !�., p� • 74 -- i '
: ''.r:�r�A l'G.i ^: '�� i ! � ..W.Mjidt fCM)lWii.l'Fifl�im4Q {YiG7�4) :' Vii' '•Et.� /i.lh E. �'���.}•1 :.�5
MED -LO 1020 [481) 1000 [472] 980 [463) 965 [455)
MED -HI 1170 (552) 1160 [547] 1140 (538] 1110 [524]
HIGH 1330 [628) 1300 1614] 1270 [599] 1235 1583]
100BRJ"
10MBRJR 11 x 10 3/4
10EBRJ' [279 x 254) [559]
10NBRJR
LOW 1330 [628) 1295 (611) 1285 [606] 1245 [588]
MED -LO 1690 [798] 1670 [788) 1655 [781] 1615 [762]
MED•HI — 2085 (984] 2055 (970] 2005 [946]
HIGH — 2410 (1137) 2355 [1111] 2305 [1088]
1225 [578]
1585 [748]
1970 [930]
2240 [1057]
1205 [569]
1565 [739)
1945 [918)
2165 (1022)
1160
1525
1880
2100
[547)
[720)
[887]
[991]
125ARJ"
12MARJR 11 x 10 3/4
12EARJ' [279 x 254] [559)
12NARJR
LOW 1330 [628] 1295 [611] 1280 [604] 1240 (585)
MED -LO — 1690 [798) 1660 [783] 1635 [772]
MED -HI — 2090 (986) 2035 [960] 1985 (937)
HIGH — 2395 [1130] 2335 [1102) 2260 [1067]
1215 (573)
1580 (746]
1930 [911]
2185 [1031 ]
1210 [571)
1535 [724]
1850 [873)
2080 [982]
1175
1480
1785
1965
[555]
[698]
[842)
(927)
150ARJ'
15MARJR 11 x 10 3/4
15EARJ' [279 x 254] [559)
15NARJR
LOW 1300 (614) 1280 [604] 1230 [580] 1205 [569]
MED -LO 1675 (791] 1650 (779) 1620 [765] 1570 [741]
MED -HI 2105 (993] 2075 (979) 2035 [960] 1990 [939]
HIGH — 2340 [1104) 2290 [1081] 2215 [1045]
1170 [552)
1545 [729)
1955 [923)
2145 [1012]
1115 [526)
1485 (7011
1900 (897)
2080 [982)
1030
1425
1815
1995
[486)
[673)
[857) .
[942]
BLOWER PERFORflANCE DATA
DOWNFLOE MODELS
NOTES: 'Designates "R" for U.S. models, and "A" for Canadian models.
" "Not to be used as a heating speed.
Data compiled with factory filters Installed.
[ ] Designates Metric Conversions
6A-S 1
P.P. & S. Heating & A/C Inc.
1 2022 98th Ave. NE
Kirkland, WA 98034
.u. A 6,45 re RCfe-t) ,A- tL t4 M 1n) G,
was a"1bt.J k-
s1jsTi Pc$k.
[y'€ ( UNiT
Q IkM G,A-S usrcisiz. ttireR`
vacrt rJ 4
,saw
R., Nl ��. Cad- -S l414 . '"" 1 ' pu.P(, r S1"
?, -44 5 c►.1 Gors OVIER Lire
gU tvt 5
FaceivEo
cm( It iKv4°
pCT 18999
PERMIT c o n e s
Project Name: _
." .1 �x)c..71 L� (S
Address: £5 (0 . — r `�
Sr (SO —( S
_
Residential Building Permit
Number:
DI/ 05
1 . Prescriptive Option W.S.E.C. Chapter 6, (check building permit option used):
71 1. CI ii p Ill. C7:1 iv. ❑v. El vi. ❑VII.
❑VIII.
2. House Square Footage (HSqFt)
3. Heating System installed, (check system type below):
a. Electric Resistance /21 BTU /h per sq. ft. RECEIVED
CITY of TUKWILA
❑ b. Electric (forced air) /24 BTU /h per sq. ft. OCT >1 8 1999
53 c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. PERMIT CENTER
4. Equipment:
a. Make 7<14
b. Model R34-(4 06
c. Size in BTU's
-5"A
5. Calculation /(HSqFt)
2(c' 7 (see line 2 above)
BTU /h X Z7 (see line 3 a, b, or c above)
-5,4 BTU Equipment Maximum Size
7/9/96
CITY(OF TUKWILA
Perm! enter
6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188
Telephone: (206) 431 -3670
PERMIT APPLICATION #: M G _ 02
Applicant's Slgnature.(-
Pe /1/roz.--
Prescriptive Heating System Sizing for
Single Family Homes - New Construction
Washington State Energy Code Chapter 9, Climate Zone 1
H -6
rFici.cao
DEPARTMENTS:
Buildingivision LLI
/t'41-kk n
Public Works
AkU Er Fire Prevention
"(oc lo-�q -t
Struc
DETERMINATION OF COMPLETENESS: (Tues., Thurs.)
Complete Fi Incomplete
\PRROUTE.DOC
5/99
RMIT COORD COPY
PLAN REVIEW /ROUTING SLIP
ACTIVITY NUMBER: M99 -0200 DATE: 10 -15 -99
PROJECT NAME: THE JUNCTION - LOT. #15
XX Original Plan Submittal Response to Incomplete Letter # _
Response to Correction Letter # _ Revision # _ After Permit Is. Issued
Planning Division
TUES /THURS ROUTI G:
Please Route Structural Review Required n No further Review Required
u
Permit Coordinator jg
DUE DATE: 10 -19 -99
Not Applicable n
Comments:
n
REVIEWER'S INITIALS: DATE:
APPROVALS OR CORRECTIONS: (ten days) DUE DATE 11 -1 6-99
Approved Approved with Conditions
Not Approved (attach comments) n
REVIEWER'S INITIALS: DATE:
CORRECTION DETERMINATION: DUE DATE
Approved Approved with Conditions n Not Approved (attach comments) n
REVIEWER'S INITIALS: DATE:
t 4 9
REGISTER/3D AS. PROVIDED BY LAW AS
CONST CONT SPECIALTY
; .RBGIST.. # MCP • . DATE
CCAAAF, PPSHEA*133DA 03/01/2000
EFFECTIVE DATE - ... 03/01/1987
P P S : HEATING . & A/C INC
12022 911TH AV* NE ..: =, -. -
KIRKLAND WA 98034 ..
Signature
Issued by DEPARTMENT OF LABOR AND INDUSTRIES
•