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HomeMy WebLinkAboutPermit M99-0201 - THE JUNCTION - LOT 7M99 -0201 5615 So. 150 St. The Junction —Lot 7 Pe. City of Tukwila C Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M99 -0201 Type: B -MECH Category: RES Address: 5615 S 150 ST Location: Parcel II: 377930 -0070 Contractor License No: TRYONCL013DH TENANT THE JUNCTION -LOT 7 5615 S 150 ST, TUKWILA WA 98188 OWNER TRYON CONCEPTS LLC PO BOX 146, RENTON WA 98057 CONTACT DON TRYON 14420 SE 84 ST, NEWCASTLE WA 98059 CONTRACTOR TRYON CONCEPTS LLC PO BOX 146, RENTON, WA 98057 ******************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** Permit Description: INSTALL FURANCE AND WATER HEATER IN NEW SINGLE FAMILY RESIDENCE. UMC Edition: 1997 Valuation: Total Permit Fee: * * * * * * * ** ********************************* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** • Permit Center Authorized Signature Date I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied•with, whether specified herein or not. The granting.of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this bu ding permit. Signature: Print Name: MECHANICAL PERMIT z- 2-2 - L -000 Date: • Title: G?? m (206) 431-3670 Status: ISSUED Issued: 02/24/2000 Expires: 08/22/2000 Phone: Phone: 425 - 228 -9750 Phone: 425 - 255 -6518 Phone: 425 -255 -6518 4,000.00 106.50 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. 5. Address: 5615 S 150 ST Suite: Tenant: THE JUNCTION-LOT 7 Type F3 -MECH ' Parcel It: 377930 7-0070 CITY OF TUKWILA Permit. No: M99 -0201 Status: ISSUED Applied: 10/15/1999 Issued: 02/24/2000 * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** ►r * * * ** * * * * * * * ** * * * *** * * *** - * ** * * * * * * **** • * * ** Permit Conditions: 1. No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 2. All permits, inspection records, an approved plans shall, be a v a i l a b l e at the job;; site prior to the start of any con- struction. These: ' documents are to be maintained and avail- able until final inspection '.approval ` is granted. 3. All construct'i on to' ; be done in conformance with approved plans and requirements ' of the, Uniform B u i l d i n g -.Code (1997 Edition) as amended, ; Uniform Mechanical Code (1997 Edition) , and Washington State Energy Code (1997 Edition) 4. Validity of Permit. The issuance of a permit or approval plans, specifications, and computations shall not be 'con - strued to be a permit for, or an approval of, any violation of any o f the provisions o f the b u i l d i n g code, or of any other ordinance of the jurisdiction. No permit presuming to, give authority to violate or cance 1 the provisions of this code .shall be v a l i d . Manufacturers installation instructions . required on site for the building inspectors review. Project Name /Tens Lo- ...*L "S3 A c_- 4, 1.3 -•t Value M chanical Equipment: ?� Site Address : ` City State/Zip: 5 .6j X S -+'�•� - � 1<'k> t la, (4 ) c Tax Parcel Number: 377 7 3 _____ Property Ow io � L.C.C. Phone: (4z 2`Z- $ 7 " Street Address: (4 `' lam^ ,,,_.��r � ity s0pp� - Fax #: (4 ) 22 _ 6 , - Contractor: iy„ ( (�p4 -S east L.� _..►.I,t,t. C^J Phone: ( �J ees c r' Fax #: 44'1- szs 8 l q7 Street Address: City State/Zip: /2Z `lF c Aue N� K i o- k. �/8 3GGipI � Contact Persont Phone: iiN) 255 G s ( p IQ liZ4 Street '—ice { 7 A-14 C&C4 i • ` ity Fax #: Jrf, ) c36 2� BUILDING OWNER OR AUTHORIZED AGENT: - Signature u e'i - Date: /0 J r"� Print name:0 ..-7- �}� / /,,. —' � c, Phone: s 7G� e,556/r? Fax #: m Noe Address: `44D / 9 . 7 z City /Slat t? i 4, x -cie / ( '''d j ' CITY OF TUIt. /ILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Project Number: P qff, ow( ermit Number: Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MECHANICAL PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED' OUT BYAPPLICANT) Description of work to be done (please be specific): Fo /L4C" A _ z de4:. Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. 1 • t t' Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. ; i,� , •. Date application accepted: /b --t 9/7/9() Date application expires: Zee-D Applicatio taken by: (Initials) ✓ Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #1-1 -11 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). . Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. Mechanical Permits COMMERCIAL Two complete sets of drawings and attachments required with application submittal 9/7/99 ntlscpmGdac NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with application submittal .1 i,, Submittal Requirements New Single Family Residence I Heat loss calculations with specifications or Form H -6. Installation of Gas Fireplace Change -out or replacement of existing mechanical equipment I Narrative of work to be done, including modification to duct work. Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. NOTE: Water heaters and vents are included in the Uniform Mechanical Code— please include any water heaters or vents being installed or replaced. 1 !,777.--7777.77777-""717.1-777777,77'7"=":"7..7rn ' OrrilfrFfrr.-.7:r7r","77.";777.1.7177-7177V-•; - i ' gRI W FVOrnr : r7 :7 7: , ''' ,7:7 ` 7 : 71, 0 7747777 r r ' r % .. **************************************************************** CITY OF TUKWILA, WA M 02,01 TRANSMIT **************************************************************** TRANSMIT Number: R9800240 Amount: 106.50 02/24/00 09:50 Payment. Method: CHECK Notation: TRYON CONCEPTS Init: WER Permit No: M99-0201 Type: B-MECH MECHANICAL PERMIT Parcel No: 377930-0070 Site Address: 5615 S 150 ST Total Fees: 106.50 This Payment 106.50 Total ALL Pmts: 106.50 Balance: .00 **************************************************************** Account Code 000/345.830 000/322.100 Description PLAN CHECK - RES MECHANICAL - RES Amount 21.30 85.20 1892 02/25 9717 TOTAL 2074.65 P(otect: Tynspection: - AS" ss: '6® e called: special instructions: ' Date wa d: �` a.m' 'I` '- -' W p.m. Req r 9 -ASS - (C tR INSPECTION NO. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100 Tukwila, WA 98188 Approved per applicable codes. COMMENTS: Pc-1-0;o1 Fi) 67 PERMIT NO. at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. 06)43. Corrections required prior to approval. Dat es -4) $$7 .00 REINSPECTIO EE REQUIRED. Prior to inspection, fee must be paid Receipt No: Date: Proj LAI ;i /1 Type of Inspeciio5: -eA' Ji Address: — i ( C 50 i ce Date called: Speciarsi Date wanted: a - il 1 4 10 , Requester: Phone: CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 7 INSPECTION NO. INSPECTION RECORD Retain a copy with permit Mu PERMIT NO. (206)431-3670 t c4 Approved per applicable codes. Corrections required prior to approval. COMMENTS: n ee Kee. a ) tt. 1- tecAe.,7 / /.(A / c./,' 114 ILA $47.00 REINSPECTI FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: Pcoject: ---, U C.,t(r-*1 OV 1 A - Lc* Type of Inspe tion: ,-,Fr...k) . Ka. I (151)e641CY Address: 510)5 .c) ISO Date called: to - Tip - 6 o Special instructions: frwrin oftp ficsi fA AArnett Date wanted: (9 1/ 00 P.m. Feu PhAng INSPECTION NO. Approved per applicable codes. INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 PERMIT NO. (206)431-3670 COMMENTS: Tie Corrections required prior to approval. $47.00 REINSPECTION FE REQUIRED. Prior to inspection, fee must be paid 6300 Southcenter Blvd., Suite 100. Call to schedule reinspectIon. Receipt No: Date: (- COMMENTS %) 0 r L ' .-1 /7 ) s `1-7 `. --a...,`� A/1 i% / /; /16:th --- /3-7 s„,/z./ 4e/-- ` -- /., .tzo 1 L � ( 72, 7 /• JCS — J14'/ I� # t-./J / c+^'L4 !.f J te.-1 44 L,, i I , 1--, ‘ // el 7 .5/iir // . / i /7 / . - .� _ -' . avow "�.re ..e Requester: .1),2 7 2 ja 7 . e , , - - e. 71 Y�1.I 4s '�_ 4;;-'''.(.1.1,j / /l P// �1L ki,-P ,ii/ (h/a/ 1,72 -4.., /1-1 ‘_ -r /..= `0 a„-- 1 -e.m/ .S Pct 4. ..... , ?, !..P94,,4 K A y e 1,...../* / , e v f ' c / ✓-1 7 Proje t:"r / L.4'2, 1. 1 Lo Type of Inspect'on. Address 6 /c i ( _ Date called: Special instructions: Date wanted,, ,e 1 /SI ,/ :.m Requester: Phone: INSPECTION NO. j Cn INSPECTION RECORD / Retain a copy with permit PY P CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 PERMIT NO. (206)431 -3670 El Approved per applicable codes. Corrections required prior to approval. Inspector: Date: / -aM EI $47.00 REINSPECTIO EE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: RGLH- SERIES Models with Input Rates from 45,000 to 150,000 BTU/HR [13 to 44 kW] (U.S. & Canadian Models) ENERGUIDE — Pod lY....+.r • AFL 7.- V ID EFFICIENCY HATING C ERTIFIED am CRITERION® II 78 % -80% A. F. U. E. DOWN FLOW GAS FURNACES FORM NO. G11 -449 REV. 2 Supersedes Form No. G11 - 449 Rev. 1 RECEIVED CITY. OF TUKWILA OCT 1 8 1999 PERMIT CENTER The Rheem° Criterion° II line of downflow gas furnaces is designed for installation in closets, alcoves, utility rooms, or attics. The design is certified by the American Gas Associa- tion. Canadian models are certified by the Canadian Gas Association. Features • Patented Turbulex° heat exchanger, constructed of both stainless and aluminized steel for the maximum in corro- sion resistance. • Low profile "34 inch" [864 mm] design is lighter and easier to handle, and leaves room for optional equipment. • Both standing pilot and hot surface ignition models available. • Left or right side gas and electric inlet connections with quick, simple change. • Hot surface ignition models feature a new integrated board with humidifier and electronic air cleaner hookups. • Insulated blower compartment, a slow -open gas valve and a specially designed draft inducer motor make it one of the quietest furnaces on the market today. • Pre -paint galvanized steel cabinet. • Grab -holes in doors to aid in easy door removal and replacement. A variety of cooling coils and plenums designed to use with Rheem Criterion II gas furnaces are available as optional accessories. tA.F.U.E. (Annual Fuel Utilization Efficiency) calculated in accordance with Department of Energy test procedures. M*0o1 RHEEM CRITERION II 78 -80% DOWNFLOW GAS FURNACE Oralt Inducer Motor Hot Surface Ignitor with Remote Sense (Hot Surface Ignition Models) Pilot Assembly (Standing Pilot Models) STANDARD EQUIPMENT Completely assembled and wired; induced draft; pressure switch; redundant main gas control; blower compartment door safety switch; solid state time m /timo off blower control; limit control; manual shut -off valve, pressure 'egulator for natural and L.P. (propane) gas; transformer; direct drive multi - ;peed blower motor. Furnaces are equipped with cooling/heating relay and ransformer (4OVA) ready for air conditioning applications. (Please note: a hermostat is not included as standard equipment.) Flame sensor diagnostics; 1.S.l. only twinning options, standing pilot models may 114( be twinned; fused ransformer (secondary), 3rd speed option for continuous fan; common mat/cool terminal for H.S.I. VOTE: Furnace is not listed for use with fuels other than natural or LP. (propane) gas. he complete terms of limited and other warranties are available at our gales office, or through local Installer. Molded Permanent Filler Blower and Control Box 11 In -Shot Burners and Gas Valve Turbulex"Heat Exchanger All models can be converted by a qualified Rheem distributor or local service dealer to use L.P. (propane) gas without changing burners. Factory approved kits must be used to convert from natural to L.P. (propane) gas and may be ordered as optional accessories from a Rheem parts distributor. For L.P. (propane) operation, refer to Conversion Kit Index Form No. 92.21519.52 for U.S. models and Form No. 92- 21519 -53 for Canadian models. NOTE: For natural and L.P. (propane) gas models, standard hot surface Ignition is 100% lockout type. WARNING I HIS I LRNACE IS NO I APPROVE I' OR RECUIVIME IJUE I) I OR USE IN MOBIL I HULlI S , ... . MODEL.NUMBERS RGLH- SERIES :045AUSR 04MAUSR • 04EAUSR •04NAUSR ...045AUSA. ':04EAUSA 050AUER 05MAUER:. .05EAUER: 05NAUER • 05DAUEA • 067AUER 06MAUER HEAVER • 06NAUER 067AUEA• 06EAUEA •075AUER :07MAUER . '07EAUER . '07NAUER 075AUEA .'07EAUEA •075AMGR 1 ,07MAMGR '707EAMGR'. 07NAMGR'•!:10NAMER I75AMGA.,' : '100AUER • ..:10MAUER. ".10EAMER ':;100AUEA ':..10EAMEA. 100BRJR .:10EMRJR 10EBRJR - ' 10NBRJR 100BRJA 10EBRJA • 125ARJR 12MARJR ' 12EARJR •'. 12NARJR ' 125ARJA . :12EARJA ': 150ARJR '..15MARJR '15NARJR . 150ARJA •15EARJA Input- BTU /Hr [kW) :; 45,000 (13) 50,000 [15) 67,500 [19.8) 75,000 (22) 75,000 [22) 100,000 [29.3) 100.000 (29.3) 125,000 136.6) 150,000 [441 Heating Capacity 8111/11r (kW) ;G 36,000 (11) 41,000 1121 54,000 (16) 60,000 [18] 60,500 )18) 80.000 )23] 81.000 124) 99,000 129] 120,000 1351 High Altitude Input (kW) 40.500 [11.9) 45,000 [ 131 60,800 117.81 67,500 [19.81 67,500 [19.8) 90,000 [26.41 90.000 (26.41 112,500 133) 135,000 [39.6) High Altitude Output Capacity [kW] 32,900 19.6) 36,500 [10.7) 49.000 114.4) 53,500 (15.7J 54,000 115.8) 72,000 121.11 72,500 [21.2) 89,000 126.1) 107,500 [31.5) Heat Ext. Static Pressure 1kPa) .10 (.0251 .10 1.025) .12 1.029] .12 1.0291 .12 (.029) .15 (.037] .15 1.037) .20 (.051 .20 1.051 11x6 =10'AU Blower (D x W) (mm) 11 x 6 (279 x 152) 11 x 6 [279 x 152) 11 x 6 [279 x 152] 11 x 6 [279 x 152] 11 x 7 [279 x 178] [279 x 1521 11 x 7 = 10'AM 11 x 10 [279 x 254) 11 x 10 [279 x 254) 11 x 10 (279 x 254) [279 x 178 Motor H.P. [W)- Speeds [W1- Vz -4 -PSC ' /z -4 -PSC x/2.4 -PSC 1 12.4 -PSC 3/4-4 -PSC 1/z -4 -PSC 3 /4.4 -PSC 3 /4 -4 -PSC 3 /4 -4 -PSC PSC Type 1373) [373) 1373] [373) [559) [373) [559) [559) [559] Motor Full Load Amps 7.1 6.8 7.1 7.1 9.5 7,1 9.5 9.5 9.5 Heating Speed MED -LOW MED -LOW MED -HIGH MED -HIGH MED -LOW MED -HIGH MED -LOW MED -LOW MED -LOW Cooling Speed HIGH HIGH HIGH HIGH MED -HIGH HIGH MED -HIGH MED -HIGH MED -HIGH Cooling CFM ©.5` (kPa] E.S.P. 1200 1200 1200 1200 1600 1200 2000 2000 2000 (Nominal) [Us] [566) [566) [566] [5661 (755] (566) [944) [944] [944) Rated E.S.P. (In. W.C.) [kPa) .50 1.12) .50 (.12) .50 [.12) .50 (.12] .50 (.121 .50 1.12) .501.12) .50 [.12) .50 1.12) 55-85 = 10'AU Temperature Rise Range °F 30 -60 25-55 30 -60 40 -70 25 -55 [30.6-47.2] 40 -70 40-70 50-80 1 °C) [16.7.33.3) [13.9.30.61 116.7 -33.3] [22.2 -38.9) [13.9 -30.6] 45-75 = 10'AM [22.2.38.9] [22.2 -38.9) [27.8 -44.4] [25.41.7) Max. Outlet Air Temp. °F 155 155 165 165 155 190 190 180 190 1 [68.3) (68.3) [73.9] [73.9] [68.3] [87.8) [87.81 [82.2) [87.8) Standard Filler [mmJ (1) 14 x 20 [356 x 508) (1) 14 x 20 [356 x 508] (2) 12 x 20 [305 x 508) (2) 12 x 20 (305 x 508) (2) 12 x20 [305 x 508] (2) 12 x 20 [305 x 508] (2) 14 x 20 (356 x 508) (2) 14 x 20 [356 x 508] (2) 14 x 20 [356 x 508] Approx. Shipping Weight (Lbs.) 85 85 105 105 105 115 120 140 150 (kg] [38.6) [38.6] 147.6] [47.6] [47.6) [52.2) 154.4) (63.5) [68.0) AFUE - Standing Pilot Models O 78% 79.5% 78.4% 78.6% 79.2% 78% 78% 78.1% 78.5% AFUE- H.S.I. Models ® 81.1% 82.2% 80.7% 80.5% 81.1% 80.2% 80% 80% 80% California Seasonal Efficiency- H.S.I. /No, Models 73.8/73.9 75.9/76.2 73.8/73.9 74.4/74.9 75.1/75.5 75.2/75.2 74.7/74.7 75.2/75.3 76.0/75.9 BEFORE PURCHASING THIS APPLIANCE, READ IMPORTANT ENERGY COST AND EFFICIENCY INFORMATION AVAILABLE FROM YOUR RETAILER. PHYSICAL DATA AND S'ECIFICATIONS U.S. AND CANADA MODELS (DOWNFLOW NOTES: All models are 115V, 60HZ, 10. Gas connection size for all models is /2` N.P.T. O In accordance with D.O.E. test procedures. ® See Conversion Kit Index Form No. 92- 21519 -52 for U.S. models and Form No. 92-21519-53 for Canadian models for high altitude derate. MODEL IDENTIFICATION-- DOWNFLOW MODELS R G L H Rheem Gas Downilow Design Heating Input Designation Furnace Series [ ] Designates Metric Conversions Standing Pilot 07E NOx Electric NOx Input Model Ignition Model BTU /HR 045 04M 04E 04N 45,000 [13 kW] 050 05M 05E 05N 50,000 [15 kWJ 067 06M 06E 06N 67,500 (20 kW] 075 07M 07E 07N 75,000 [22 kW] 100 10M 10E 10N 100,000 [29 kW) 125 12M 12E 12N 125,000 (37 kW] 150 15M 15E 15N 150,000 (44 kW] A U Variations Blower A = Std. Designation Cabinet U = 11 x 6 B = Wide (279 x 152 mm) Cabinet M =11 x 7 (279 x 178 mm) R =11x10 [279 x 254 mm) E R Heating & Cooling Fuel Type Designation R =Natural Gas, S = 500 -1200 CFM U.S. Standard (236.566 Us) Furnace E= 1100 - 1330 CFM A =Natural Gas, (519 -628 Us[ Canadian G = 1450-1750 CFM Standard [684 -826 L /s] Furnace J = 1800 -2075 CFM [850 -979 Us] TABLE 1. D� DIMENSIONS ,ij, }.....��f:7'ti ` AND CLEARANCE w ""y1; .i'�: '1 , TO I ,. ,. COMBUSTIBLE ...,i. ::• :1 MATERIAL (INCHES) [mm] ;T - "^ 1 : . , ",:,. ry ,,", 1 u gip`_,• a.,�.: r . + , .. :, 'OW ,+ C�` A ; 1 '�"). x _ '' ,;'�:,:? 1�, 'TIf'^t ' :�:t�'.:._i_t?�...� 1 t/ . t "sSl�t,; .� S,. !.. ,a �.� r�”. �.[ ....s. .!. I:,.. � \ .•If.. _. .Y „1JJ,:s 1 �'C.: '_:' :.i . �..... ,• t „, ^S I�f1'�i'l j _:� :1.c.�°.�.t.. �' f;- 1111 .. �' ...�'Il` 1 :1 ...lY �l s ;Iyjl 04, 05 14 [356) 12 [326] 10 [264] CD 13 [333] 0 4 m 0 1 (25) 3 [76) 6 [152] ® 85 [38.6) 06, 07 17 [445) 16 [415] 12 [308) CD 16 [422] 0 3 ® 0 1 [25] 3 [76) 6 [152] ® 105 [47.6) 10 (A) 17 [445] 16 [415) 12 (308) O 16 [422) 0 3 12 0 1 [25) 3 [76) 6 [152] CD 115 [52.2) 10 (B) 21 [533) 19 [504] 13 (352) O 20 /8 [511 ] 0 0 0 1 [25) 3 [76] 6 [152) ® 120 (54.4) 12 24 [622] 23 (593) 15 [397) O 23 [600) 0 0 0 1 [25] 3 [76] 6 [152] ® 140 [63.5] 15 24 [622] 23 [593) 15 [397) O 23 [600] 0 0 0 1 [25] 3 [76) 6 [152] CD 150 [68] VOTES: clo May moire a 3 mml to 4'1102 mml or 3'176 mml to 5'1127 mml adapter. DOWNFLOW DIMENSIONS 26 (676 mmj 26 (681 mm) LOW VOLTAGE —� ELECTRICAL CONNECTION (HIGH VOLTAGE) GAS CONNECTION J LEFT SIDE 1 Designates Metric Conversions 23/0" 203/o (594 mm) (518 mm) 6 (157 mm) (16 mm) l TOP A R.A. I+- B --1 — No" 116 mm) ( 0 "1 1 0 —'1 FRONT 3 /4" (19 mm) BOTTOM If o " S.A r- 19 (50 34" E (864 mm) 23 (594 mm) NA" mm) 3 /4" (19 mm) (518 mm) 8 (157 mm) D 28 (713 mm) 20 26 (876 mm) 1 /2" DIA. (13 mm) f No" DIA. (22 mm) 1Ne" DIA. (35 mm) (511 mm) 24Nto• (621 mm) RIGHT SIDE r- 5 /p" 16 mm) c May be 0' [0 mm) with type 8 vent. GD May be 1' [25 mm) with type B vent. Furnaces must be vented in accordance with ANSI 221.47.1993 • CAN /CGA•2.3•M93 venting table guidelines included with each furnace, and In accordance with local codes. ; . FURNACE Tw ` IN [mm] � ' PLENUM ' ,WIDTH.' ; IN: )mml P "r + " DOWNFIAW, r : COIL ;,'6 a `PLENUM 14 [356] 16 (413] RXAA -C178 RXAL•B16BU 14 (356) 20 RXAA -C179 RXAL -820BU 17 [445] 16 [413] RXAA -C186 RXAL -BI6BU 17 [4451 20 [514] RXAA -C180 RXAL -B20BU 17 (445] 21 (549] RXAA -C189 RXAL -B21 BU 17 [445] 25 (641] RXAA•C181 RXAL -B25BU 21 [533] 22 (565) RXAA -C182 RXAL -B22BU 21 (533] 25 [641] RXAA -C183 RXAL -825BU 24 (622] 25 [6411 RXAA -C184 RXAL -825BU 24 (622] 21 [549] RXAA -C190 RXAL -B21BU COMBUSTIBLE .FLOOR BASE . , : USE . WITH ' ;;?. ..:',FURNACE•,SIZES;r;-; A , IN; Imm) ' B': IN. [min) :INr[mm1 , ; -. c: - ? RXGC -B14 RGLH -04, 05 14 (368] 13 [337] 11 (286) RXGC -B17 RGLH -06, 07, RGLIi•10( -)A 18 (457] 16 [425] 14 (451] RXGC -B21 RGLH- 10( -)B 21 (546] 20 (514] 18 (464] RXGC -B24 RGLH -12, RGLH -15 25 (635] 23 (603] 21 [552] ACCESSORIES DOWNFI DOWNFLOW WARNING: Unit design is certified for installation on non -com- bustible floor. A special laclory supplied combustible floor sub -base is required when installing on a combustible floor. Failure to install the sub -base may result in fire, property damage and personal injury. COMBUSTIBLE FLOOR BASE DIMENSIONS PRINTED IN U.S.A. (51 mm) 2" 6.96 BP FIBERGLASS 3 LB. (1.4 kg] DENSITY 1 _ (546 mmJ Before proceeding with installation, refer to Installation instructions packaged with each model, as well as complying with all Federal, State, Provincial, and Local codes, regulations, and practices. 4" 3" (102 mm] (76 mm] 3" (76 mm] 1 i L.] to I, A rift• NOTE: FLOOR OPENING 21 /2" 1546 mm] x B MAX. PLENUM SIZE 19 (495 mm( x C RHEEM AIR CONDITIONING DIVISION PLENUM DATA — "A" COILS Plenum adapters are required in some instances for use on downflow applications when plenum and furnace size do not match. NOTE: See Form Number C11 -206 for MultiFlex coil data. RXGW -AAA01 Humidifier and Electronic Air Cleaner Accessory Board for Robertshaw Control RBC1 and Honeywell ST9101 A 1014 Blower Controls. NOTE: Available for standing pilot models only. _t_ 1" 125 mmj FIBERGLASS 3 LB. (1.4 kg] DENSITY �— PLENUM OR DUCTWORK P.O. Box 17010, Fort Smith, Arkansas 72917-7010 RXPF -F01 and F02 FOSSIL FUEL KIT —Is for use with Rheem Heat Pumps and Criterion II warm air furnaces. RXPF -F02 meets TVA requirements. RXGF -CC* FILTER RACK — Downflow top return mount. NOTE: Filter racks are shipped without filters. 'Filters available through the • Universal Parts® Department. GENERAL TERMS OF LIMITED WARRANTY* Rheem will furnish a replacement for any part of this product which fails in normal use and service within the applicable period stated, in accordance with the terms of the limited warranty. Gas Heat Exchanger Limited Warranty Twenty (20) Years Draft Inducer Limited Warranty Five (5) Years Integrated Control Board Limited Warranty Five (5) Years (Standing Pilot and Hot Surface Control Boards) Any Other Part One (1) Year For Complete Details of the Limited Warranty, Including Applicable Terms and Conditions, See Your Local Installer or Contact the Manufacturer for a Copy. "In keeping with its policy of continuous progress and product Improvement, Rheem reserves the right to make changes without notice." FORM NO. 011.449 REV. 2 Supersede Form No, 011.449 Rev. I BLOWER PERFORM DICE DATA—DO WNFLO W( "MODELS a. N, %�n��; y . RY�t�i. : ,x;: 1 a . .1L�� ,,{�y "i 1 €�` i7 � {�'X� r,9E,rw: �� 545 (257] 870 [411) 1100 [519] 1325 [625] -nl .y . + +�.«• ,C y.• n ..�. �,,,, c:'.', , ' �.�: r.. ,1 '�� fib.` l 1 r k. a����_. : ..... i7.:�_�,.:: 5J0 .(241] 840 [396) 1065 [503] 1280 [604] • .. + 4 (� y � 5 '• `•:''?!�.. t i7� '�yr s It b 4 F 470 [222] 805 [380) 1020 [481) 1230 (580) Imo-DEL •yi . Nil TER SERIES 'I S l •. 045AUS' 04MAUSR 04EAUS' 04NAUSR j.l •Y: ! } ' ? r� I! 11 x 6 [279 x 152] +r�i°Fi: Of Q' �� F 1/2 [373] f ". • IN` r t .� ;r ? ` LOW MED -LO MED -HI HIGH '.tilt- ,'19:�. ;yc.. y -.r.; i {.:`•" �N �x� tv � r J' 685 (323) 980 [463) 1220 [576] 1465 [691) r.y.�.�'. �t i r��� i.`' 7 ,t�• '3 i;vk•= I'.• y�rN - 5•,. G � 1��'f''�`�,�� a ) f 4 f 650 [307) 955 [451 ] 1195 (564] 1440 [680] J� +l• � `.4 F' !ih - �I 1+1 t �� "� ','f,C; , }} � t , mo t _.. 615 (290) 930 (439] 1170 [552) 1405 [663] 4` 4 ! I ^� . �JI - . � �. , �c �? { ra� � '�;i;� ... .1.a 580 [274] 900 [425] 1135 [536) 1365 [6441 050AUE' 05MAUER 05EAUE' 05NAUER 11 x 6 (279 x 1521 1/2 [373] LOW MED -LO MED -HI HIGH 735 [347) 1025 [484] 1185 [559] 1345 [635] 715 [337] 1015 [479] 1165 [550) 1330 [628] 690 [326] 995 [470] 1150 [543] 1310 [618) 660 [311 ] 975 [460] 1130 (533) 1295 [611] 635 [300] 955 (451) 1100 [519] 1265 [597] 605 [286] 575 [271 ] 930 [439] 905 [427] 1075 [507) 1040 (491 ] 1235 (583] 1205 (569) 067AUE * 06MAUER 06EAUE' 06NAUER 075AUE' 07MAUER 07EAUE" 07EAUER 11 x 6 (279 x 152) 1/2 [373] LOW MED -LO MED -HI HIGH 835 (394) 990 [467] 1140 [538] 1300 [614] 820 [387) 975 [460] 1125 (531) 1290 [609) 800 [378] 955 (451] 1105 (522) 1265 [597] 775 [366) 935 [441] 1080 [510] 1245 [588) 750 (354) 905 [427) 1050 [496] 1215 [573) 720 [340) 685 [323] 875 [413] 835 [394) 1020 [481 ] 980 [463] 1180 [557] 1140 [538) 075AMG' 07MAMGR 07EAMG' 07NAMGR 11 x 7 [279 x 178] 3/4 [559] LOW MED -LO MED -HI HIGH 1210 [571] 1580 [746] 1915 (904) — 1205 [569] 1560 [736] 1880 [887) 2050 [967) 1195 (564) 1550 [732) 1825 [861 ) 1995 (942] 1180 [557) 1530 [722) 1790 [845) 1940 [916] 1165 [550) 1495 [706] 1740 [821) 1885 [890] 1155 [545] 1130 (533] 1465 [691) 1430 [675) 1675 [791) 1600 [755] 1835 [866) 1770 [835] :. r,4134114 10EAME' 10NAMER " 100AUE' 10MAUER 620Mtk 0 11 x 7 [279 x 1781 Oa& 1/2 [373] 1/2 [373] wow MED -LO MED -HI HIGH MED -LO MED -HI HIGH ii&95i(44i1 'R 1070 [505] 1240 (585) 1420 [670] 01.0244291W 1055 [498) 1210 [571] 1395 [658] 885 `f41$1 d€ 1040 [491] 1190 (562) 1370 [647] .65311t 1 1010 [477] 1165 [550] 1340 [632] 525AI+ 91110 980 [463] 1135 [536] 1305 [616] ; " - .8a 13ZOL 60$(359]1' 945 [446] 905 [427] 1095 [517] 1055 [498] 1265 [597) 1220 [576] 11 x 6 [279 x 152] 111285.1141B121 1020 [481] 1170 [552] 1330 [628] 8.65i'd1A081�'� 1000 [472) 1160 [547] 1300 [614] 2i.8611139f11M 980 [463] 1140 [538] 1270 [599] »Ii 965 [455] 1110 [524] 1235 [583] i 90.'�i1a731� 930 [439) 1080 [510] 1200 [566] (3591:2, ze�l35.113471?�" 895 [422) 860 [406] 1040 [491] 995 [470] 1160 [547] 1115 (526) 100BRJ' 10MBRJR 10EBRJ' 10NBRJR 11 x 10 [279 x 254] 3/4 (559) LOW MED -LO MED -HI HIGH 1330 (628) 1690 [798] — — 1295 [611] 1670 [788] 2085 [984) 2410 [1137) 1285 (606) 1655 [781] 2055 [970] 2355 [1111] 1245 [588] 1615 [762] 2005 [946] 2305 [1088] 1225 [578] 1585 [748] 1970 [930] 2240 [1057] 1205 [569] 1160 [547] 1565 [739] 1525 [720) 1945 (918] 1880 [887] 2165 [1022] 2100 [991 ] 125ARJ' 12MARJR 12EARJ' 12NARJR 11 x 10 [279 x 254] 3/4 [559] LOW MED -LO MED -HI HIGH 1330 [628] — — — 1295 [611) 1690 [798) 2090 [986] 2395 [1130] 1280 [604] 1660 [783] 2035 [960] 2335 (1102) 1240 [585] 1635 [772] 1985 [937] 2260 [1067) 1215 [573] 1580 [746] 1930 [911) 2185 (1031) 1210 [571] 1175 [555] 1535 (724) 1480 [698] 1850 (873] 1785 [842] 2080 [982] 1965 [927] 150ARJ' 15MARJR 15EARJ' 15NARJR 11 x 10 [279 x 254] 3/4 [559] LOW MED -LO MED -HI HIGH 1300 [614] 1675 [791] 2105 [993] — 1280 [604] 1650 [779] 2075 [979] 2340 [1104) 1230 [580] 1620 [765] 2035 [960] 2290 [1081] 1205 [569) 1570 (741) 1990 [939] 2215 [1045] 1170 [552] 1545 (729] 1955 (923] 2145 [1012] 1115 [526] 1030 [486] 1485 [701) 1425 [673] 1900 [897] 1815 [857] 2080 [982] 1995 [942] NOTES: 'Designates "R" for U.S. models. and "A" for Canadian models. "Not to be used as a heating speed. Data compiled with factory filters Installed. [ ] Designates Metric Conversions A WARNING If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death. A WARNING PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTICLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EXHAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRO- DUCTIVE HARM. !NSTALLATIO`1 INSTRUCTION FOR UPFLOW /HORIZONTAL (RGPH), AND DOWNFLOW (RGLH) INDUCED DRAFT GAS FURNACES WITH.ICM BLOWER MOTOR ISO 9002 A WARNING A Recognize this symbol as an indication of Important Safety Information! THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING , INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. Do Not Destroy this Manual. Please read carefully and keep In a safe place for future reference by a serviceman. RECEIVED CITY OF TUKWILA O CT 1 8 1999 PERMIT CENTER A FOR YOUR SAFETY — Do not store or use gasoline or other flammable vapors and liquids, or other combustible materials In the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbors phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. • Do not return to your home until authorized by the gas supplier or fire department. — DO NOT RELY ON SMELL ALONE TO DETECT LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U.L. recognized fuel gas and CO detectors are recommended in all applications, and their Installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs — Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and service must be performed by a qualified Installer, service agency or the gas supplier. i 'VIo• oo 2 INSTALLATION CHECKLIST (Refer to this manual for specifics.) GAS SUPPLY ELECTRICAL Correct thermostat and subbase Thermostat model Correct thermostat mode and setting Correct line supply voltage Correct polarity (important with hot surface ignition) Correct furnace ground to electrical panel DC microamp (µA) flame signal (hot surface ignition units) Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals "Y" "C" - not with wire nuts VENTING Correct vent pipe diameter and length (according to AGA/GAMA tables) Correct venting material (according to AGA/GAMA tables) Correct lining for masonry chimneys Adequate clearance from combustibles Proper negative pressure reading in the vent Vent pipe secured to induced draft blower housing COMBUSTION AIR Proper source of combustion air Correct combustion air opening size FURNACE INSTALLATION Adequate clearance from combustibles Adequate clearance for service Proper air temperature rise (See furnace rating plate) External static pressure inches w.c. Correct filter(s) Correct cooling coil or accessories (if equipped) Adequate supply and return air ducting Air ducts sealed to prevent leakage • Befole beginning any troubleshooting pCedure, complete the following installation chec ,n: A furnace malfunction is • sometimes caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make copies of the checklist and complete one for every Low Profile Furnace service call for your records. Adequate pipe size No gas leaks Proper supply and manifold gas pressure (check with an accurate U -tube manometer with the furnace and all other gas appliances operating.) Return Air Duct Size Supply Air Duct Size Subbase model Vent connection size 0 CONTENTS Safety Precautions 1 Installation Check List 2 Location Requirements and Considerations 4 Clearances and Dimensions 5, 6 Combustion and Ventilation Air 9 Vent Pipe Installation 12 Gas Supply and Piping 15 Electrical Wiring 19 Accessories 20 Start-Up Procedures 21 Air Flow 22 Safety Features 30 Maintenance 31 Troubleshooting 34 Wiring Diagram 35 > Installation Instructions are updated on a regular basis. This is done as product changes occur or if new information becomes available. In this publication, an arrow ( $-) denotes changes from the previous edition or additional new material. IMPORTANT: TO INSURE PROPER INSTALLATION AND OPERATION OF THIS PRODUCT, COMPLETELY READ ALL INSTRUCTIONS PRIOR TO ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE, MAINTAIN OR REPAIR THIS PRODUCT. UPON UNPACKING OF THE FURNACE, INSPECT ALL PARTS FOR DAMAGE PRIOR TO INSTALLATION AND START -UP. GENERAL INFORMATIN LOCATION REQUIREMENTS AND CONSIDERATIONS 4 The RGLH and RGPH series furnaces are design certified by AGA /CGA for use with natural and propane gases as follows: As a Category I furnace, it may be vented vertically with type B -1 vent pipe and also may be common vented as described in these instructions. This furnace should be installed in accordance with the American National Standard Z223.1 - latest edition booklet entitled "National Fuel Gas Code" GENERAL INFORMATION IMPORTANT: If furnace operation is required during construction, and air ladened with corrosive compounds such as chlorine and fluorine are present, provisions must be taken to provide clean outdoor combustion and ventilation air to the furnace. Compounds of chlorine and fluorine, when burned with combustion air, form acids which will cause corrosion of a heat exchanger. Some of these compounds are found in paneling, dry wall, tile adhesives, paints, stains and varnishes, solvents and masonry cleaning materials. NOTE: This furnace is shipped with heat exchanger support brackets installed under the back of the heat exchanger. These may be removed before installation, but it is not required. LOCATION IAWARNING THIS FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME. DO NOT INSTALL THIS FURNACE IN A MOBILE HOME. INSTALLATION IN A MOBILE HOME COULD CAUSE FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IMPORTANT: This furnace is not approved or recommended for installation on its back, with access doors facing upwards. (NFPA 54) (in Canada, CAN /CGA B149.1 and .2 Installation Codes for gas burning appliances), and the requirements or codes of the local utility or other authority having jurisdiction including local plumbing or waste water codes. Additional helpful publications available from the "National Fire Protection Association" are: NFPA -90A – Installation of Air Conditioning and Ventilating Systems 1985 or latest edition. NFPA -90B – Warm Air Heating This furnace is suitable for installation in buildings constructed on-site. This heating unit should be located near the chimney and should be centralized with respect to the heat distribution system as much as practicable. When installed in a utility room, the door of the room should be wide enough to allow the largest part of the furnace to enter, or to permit the replacement of another appliance, such as a water heater. CLEARANCE - ACCESSIBILITY The design of forced air furnaces with input ratings as listed in the tables on the following pages are certified by A.G.A. Laboratories and CGA for the clearances to combustible materials shown in inches. See name /rating plate and clearance label for specific model number and clearance information. Service clearance of at least 24 inches is recommended in front of all furnaces. ACCESSIBILITY CLEARANCES, WHERE GREATER, MUST TAKE PRECEDENCE OVER FIRE PROTECTION CLEARANCES. UPFLOW AND HORIZONTAL INSTALLATION — Certified for use on combustible floor. A WARNING UPFLOW AND HORIZONTAL FURNACES ARE DESIGN - CERTIFIED FOR INSTALLATION ON and Air Conditioning Systems 1984. These publications are available from: National Fire Protection Association, Inc. Batterymarch Park Ouincy, MA 02269 Canadian Gas Association 55 Scarsdale Road Don Mills, Ontario, Canada M3B, 2R3 COMBUSTIBLE FLOORS. NOTE, HOWEVER, THAT FURNACES MUST NOT BE INSTALLED DIRECTLY ON CARPETING, TILE OR OTHER COMBUSTIBLE MATERIAL OTHER THAN WOOD FLOORING. INSTALLATION ON A COMBUSTIBLE MATERIAL CAN RESULT IN FIRE, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. A SPECIAL COMBUSTIBLE FLOOR SUB -BASE IS REQUIRED WHEN INSTALLING ON A COMBUSTIBLE FLOOR. FAILURE TO INSTALL THE SUB -BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS OFFERED AS AN ACCESSORY FROM THE FACTORY. SEE THE CLEARANCE LABEL LOCATED INSIDE THE FURNACE FOR THE APPROPRIATE MODEL NUMBER. THE SPECIAL BASE IS NOT REQUIRED WHEN THE FURNACE IS INSTALLED ON TOP OF AN AIR CONDITIONING PLENUM. A gas -fired furnace for installation in a residential garage must be installed so that the burner(s) and the ignition source are located not less than 18 inches above the floor and the furnace is located or protected to avoid physical damage by vehicles. UPFLOW UNIT DESIGN REQUIRES A SOLID METAL BASE PLATE (SEE TABLE ON PAGE 8 OR FURNACE rn 0 TOP 26% GAS CONNECTION 26 OPTIONAL RETURN AIR CUTOUT (EITHER SIDE) FOR USE WITH EXTERNAL SIDE FILTER FRAME L LEFT SIDE -I ELECTRICAL CONNECTION LOW VOLTAGE BOTTOM 1 14 24% 23 7 432 19 CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS SA FRONT t 3 /4 24 RIGHT SIDE 0) May require 3' to 4' or 3' or 5' adapter_ m May be 0' with type B vent CD Maybe 1' with type B vent DIA. 28%e 24 1 26 '6 DIA. 15 Side REDUCED CLEARANCE(DI) Ship. ltls Model A B C D . E Side Back Top Front Vent 05 17% 16% 12% O 15 0 30 0 1 3 60 105 lbs. 07 21 19% 13% O 18% 0 0 0 1 3 60 115lbs. 10 21 19% 13% O 18% 0 0 0 1 3 60 120 lbs. 12 24% 23% 15% O 22 0 0 0 1 3 6m 140 lbs. rn 0 TOP 26% GAS CONNECTION 26 OPTIONAL RETURN AIR CUTOUT (EITHER SIDE) FOR USE WITH EXTERNAL SIDE FILTER FRAME L LEFT SIDE -I ELECTRICAL CONNECTION LOW VOLTAGE BOTTOM 1 14 24% 23 7 432 19 CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) UPFLOW AND UPFLOW /HORIZONTAL MODELS SA FRONT t 3 /4 24 RIGHT SIDE 0) May require 3' to 4' or 3' or 5' adapter_ m May be 0' with type B vent CD Maybe 1' with type B vent DIA. 28%e 24 1 26 '6 DIA. 15 rn TOP LOW VOLTAGE J ELECTRIC CONNECTION 26 26 GAS CONNECTION BOTTOM 23 5 .4 --. CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) DOWNFLOW MODELS • A B 0 r- -t 1 11 tt II it It 11 II 0 3 34 23 20 6 O May require 3" to 4" or 3" or 5" adapter. CO May be 0" with type B vent. 2 May be 1" with type B vent. % DIA. % DIA. 1% DIA. 28'/+e 26 24'/,6 20'6 5A - n 5 c rn Lett Side REDUCED CLEARANCE (tN.) Ship. Wgts. Model A B C D E Right Side Back Top Front Vent 05 17:4 16% IN O 16 X 0 3W 0 1 3 6a) 1051bs. 07 21 19% 1374 0 16 % 0 0 0 1 6 6. 1151bs. 10 21 19% 13% 0 20 0 0 0 1 6 6r1 120Ibs. 12 24% 23% 15% 0 23 % 0 0 0 1 3 60) 140 Ibs rn TOP LOW VOLTAGE J ELECTRIC CONNECTION 26 26 GAS CONNECTION BOTTOM 23 5 .4 --. CLEARANCE TO COMBUSTIBLE MATERIAL (INCHES) DOWNFLOW MODELS • A B 0 r- -t 1 11 tt II it It 11 II 0 3 34 23 20 6 O May require 3" to 4" or 3" or 5" adapter. CO May be 0" with type B vent. 2 May be 1" with type B vent. % DIA. % DIA. 1% DIA. 28'/+e 26 24'/,6 20'6 5A - n 5 c rn k CLEARANCE LABEL FOR PART NUMBER) MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SiDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING. TABLE 1 FURNACE BASE BASE WIDT}I PLAT NO, pu>LE_$IZC 17'!" RXGB -D17 15.6" x 23 &' 21" RXGB -D21 18 x 23 &" 202' RXGB -D24 2556" x 23 Cis CAUTION When coils are used with air handlers or furnaces and installed above a finished ceiling or living area, it is recommended that an auxiliary sheet metal condensate drain pan be fabricated and installed under entire unit. Failure to do so can result in property damage. c, SITE SELECTION 1. Select a site in the building near the center of the proposed, or existing, duct system. 2. Give consideration to the vent system piping when selecting the furnace location. Be sure the venting system can get from the furnace to the termination with minimal length and elbows. 3. Locate the furnace near the existing gas piping. Or, if running a new gas line, locate the furnace to minimize the length and elbows in the gas piping. 4. Locate the furnace to maintain proper clearance to combustibles as shown in the preceding tables. A WARNING COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR AGAINST THE FURNACE JACKET OR WITHIN THE SPECIFIED CLEARANCES OF THE VENT PIPE. THE AREA AROUND THE FURNACE MUST BE .PT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS. PLACEMENT OF COMBUSTIBLE MATERIALS ON, AGAINST OR AROUND THE FURNACE JACKET CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FURNACE AREA MUST NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER STORAGE PURPOSES. DUCTING Proper air flow is required for the correct operation of this furnace. Too little air flow can cause erratic operation and can damage the heat exchanger. The duct system must carry the correct amount of air for heating and cooling if summer air conditioning is used. Size the ducts according to acceptable industry standards and methods. The total static pressure drop of the entire system should not exceed .8" w.c. IMPORTANT: Some high efficiency filters have a greater than normal resistance to air flow. This can adversely affect furnace operation. BE SURE TO CHECK AIR FLOW if using any filter other than the factory- provided filter. A WARNING 1 NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. WHEN A FURNACE IS MOUNTED ON A PLATFORM, WITH RETURN THROUGH THE BOTTOM, IT MUST BE SEALED AIRTIGHT BETWEEN THE FURNACE AND THE RETURN AIR PLENUM. THE RETURN AIR PLENUM MUST BE tt' MANENTLY ENCLOSED. NEVtrt USE A DOOR AS A PART OF THE RETURN AIR PLENUM. THE FLOOR OR PLATFORM MUST PROVIDE SOUND PHYSICAL SUPPORT OF THE FURNACE, WITHOUT SAGGING, CRACKS, GAPS, ETC., AROUND THE BASE AS TO PROVIDE A SEAL BETWEEN THE SUPPORT AND THE BASE. FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCULATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH. DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN OR SUPPLY DUCTWORK TO OR FROM ANY OTHER HEAT PRODUCING DEVICE SUCH AS A FIREPLACE INSERT, STOVE, ETC. DOING SO MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY OR PROPERTY DAMAGE. A WARNING BLOWER AND BURNERS MUST NEVER BE OPERATED WITHOUT THE BLOWER DOOR IN PLACE. THIS IS TO PREVENT DRAWING GAS FUMES (WHICH COULD CONTAIN HAZARDOUS CARBON MONOXIDE) INTO THE HOME THAT COULD RESULT IN PERSONAL INJURY OR DEATH. UPFLOW UNITS 1. Position the unit to minimize long runs or runs with many turns and elbows. 2. Open the return air compartment. a. If using side or back return air, install the bottom base, [ A WARNING A SOLID METAL BASE PLATE, SEE TABLE 1, OR FURNACE CLEARANCE LABEL FOR PART 7 8 NUMBER MUST BE IN PLACE WHEN THE FURNACE IS INSTALLED WITH SIDE OR REAR AIR RETURN DUCTS. FAILURE TO INSTALL A BASE PLATE COULD CAUSE PRODUCTS OF COMBUSTION TO BE CIRCULATED INTO THE LIVING SPACE AND CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING OR DEATH. b. Cut an opening in the side or back. The opening should be cut the full width of the knockouts on the unit NOTE: Where the maxiumum air flow is 1800 CFM or more, both sides or the bottom must be used for return air. 3. Connect the return duct or return air cabinet to the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel-burning appliance. 4. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. 5. If summer air conditioning is desired, position the indoor coil on the top of the unit. Insure that no air can bypass this coil. 6. Connect the supply air plenum to the furnace plenum opening. DOWNFLOW UNITS 1 . Position the unit to minimize long runs or runs with many turns and elbows. 2 It summer air conditioning is desired. position the indoor coil on the bottom of the unit Insure that no air can bypass this coil. 3. If installing on a combustible floor and not using an air conditioning plenum, install the special combustible floor base. See Figure 4 {A WARNING1 THE DOWNFLOW FURNACE DESIGN IS CERTIFIED FOR INSTALLATION ON A NON- COMBUSTIBLE FLOOR. USE THE SPECIAL BASE SPECIFIED ON THE FURNACE CLEARANCE LABEL. FAILURE TO INSTALL THE SPECIAL BASE MAY RESULT IN FIRE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. THIS SPECIAL BASE IS SHIPPED FROM THE FACTORY AS AN ACCESSORY. 4. Connect the furnace to the supply air plenum. 5. Connect the return air ducting to the return air opening at the top of the unit, Make the connection air tight to prevent entraining combustion gases from an adjacent fuel - burning appliance. FIGURE 4 COMBUSTIBLE FLOOR BASE 6. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, ,aa, garages, utility or laundry rooms, or cold areas. HORIZONTAL UNITS 1 Position the unit to minimize long runs or runs with many turns and elbows. 2. If summer air conditioning is desired, position the indoor coil on the supply air side of the unit. Insure that no air can bypass this coil. 3. Connect the furnace to the supply air plenum. 4. Secure the four angle brackets shipped with the unit to the return air opening. See Figure 5. Connect the return air ducting to the return air opening at the top of the unit. Make the connection air tight to prevent entraining combustion gases from an adjacent fuel - burning appliance. 5. Be sure to have adequate space for the unit filter. NOTE: DO NOT take return air from bathrooms, kitchens, furnace rooms, garages, utility or laundry rooms, or cold areas. 0 FIGURE 5 HORIZONTAL RETURN AIR DUCT COMBUSTION AND VENTILATION AIR A WARNING FOUR ANGLE BRACKETS ARE SHIPPED WITH EACH UNIT THAT CAN BE INSTALLED HORIZONTALLY. THESE BRACKETS MAY BE USED TO SECURE THE RETURN AIR DUCT TO A HORIZONTAL UNIT. THIS FURNACE AND ANY OTHER FUEL - BURNING APPLIANCE MUST BE PROVIDED WITH ENOUGH • FRESH AIR FOR PROPER COMBUSTION AND VENTILATION OF THE FLUE GASES. MOST HOMES WILL REQUIRE THAT OUTSIDE AIR BE SUPPLIED INTO THE FURNACE AREA. FAILURE TO DO SO CAN CAUSE DEATH FROM CARBON MONOXIDE POISONING. Adequate facilities for providing air for combustion and ventilation must be provided in accordance with section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, ANSI, Z223.1 latest edition or CAN /CGA 8149.1 and .2 or, applicable provisions for the local building codes, and not obstructed so as to prevent the flow of air to the furnace. OVERTEMPERATURE SAFETY SWITCHES This furnace is equipped with safety switches in the control compartment to protect against overtemperature conditions caused by inadequate combustion air supply. The switches are located Just above the burners on the furnace center panel on upflow and downflow models and also on each side of the burners on upflow /horizontal and horizontal "only" models, and must be manually reset if tripped. DO NOT Jumper this switch. If this switch should trip, a qualified furnace installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check of the installation. DO NOT reset the overtemperature switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. FIGURE 6 AIR FROM HEATED SPACE Q �FURHA O WATER HEATER 0 L. 1r NOTE: EACH OPEMNO SHALL NAVE A FREE AREA OF HOT LESS THAN ONE SQUARE INCH PER 1,000 STU PER HOUR OF THE TOTAL INPUT RATING OF ALL EQUIPMENT IN THE ENCLOSURE, PUT NOT LESS THAN SQUARE woes. T ?TANT: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage. The following types of installation may require OUTDOOR AIR for combustion, due to chemical exposures: • Commercial buildings • Buildings with indoor pools • Furnaces installed in laundry rooms • Furnaces in hobby or craft rooms • Furnaces installed near chemical storage areas. Exposure to the following substances in the combustion air supply may also require OUTDOOR AIR for combustion: • Permanent wave solutions • Chlorinated waxes and cleaners • Chlorine -based swimming pool chemicals • Water softening chemicals • De -icing salts or chemicals • Carbon tetrachloride • Halogen type refrigerants • Cleaning solvents (such as perchforoethytene) • Printing inks, paint removers, varnishes, etc. • Hydrochloric acid • Cements and glues • Antistatic fabric softeners for clothes dryers • Masonry acid washing materials 9 Combustion air must be free of acid forming chemicals; such as sulphur, fluorine and chlorine. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants and many other commercial and household products. Vapors from these products when burned in a gas flame form acid compounds. The acid compounds increase the dew point temperature of the flue products and are highly corrosive after they condense. A WARNING ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE. FAILURE TO DO SO CAN CREATE HAZARDOUS CONDITIONS RESULTING IN PROPERTY DAMAGE, BODILY INJURY OR DEATH FROM SMOKE, FIRE OR CARBON MONOXIDE. Combustion air requirements are determined by whether the furnace is in an open (unconfined) area or in a confined space such as a closet or small room. EXAMPLE 1. FURNACE LOCATED IN AN UNCONFINED SPACE Using Indoor air for combustion. An unconfined space must have at least 50 cubic feet for each 1,000 Btuh of the total input for all appliances in the space. Here are a few examples of the room sizes required for different inputs. The sizes are based on 8 foot ceilings. Btuh Minimum Sq. Feet Typical Room Size Input With 8' Ceiling With 8' Ceiling 50,000 312 75,000 469 100,000 625 125,000 833 14'x24' or 18'x18' 15'x31' or 20'x24' 20'x31' or 25'x25' 23'x34' or 26'x30' If the open space containing the furnace is in a building with tight construction (contemporary construction), outside air may still be required for the furnace to operate and vent properly. Outside air openings should be sized the same as for a confined space. 10 FIGURE 7 AIR FROM ATTIC /CRAWL SPACE OUTLET AIR IN ATTIC MUST BE ABOVE INSULwTa► • • iii.•. t SO. INCH PER 4000 BTUH OUTLET AIR GAS WATER HEATER 0 jtlfl tliil lilt EXAMPLE 2. FURNACE LOCATED IN A CONFINED SPACE A confined space (any space smaller than shown above as "unconfined ") must have two openings into the space. One opening must be within 12" of the cell) g and the other must be within 12" of the floor. The openings must be sized by how they are connected to the heated area or to the outside, and by the input of all appliances in the space. If confined space is within a building with tight construction, combustion air must be taken from outdoors or area freely communicating with the outdoors. A. USING INDOOR AIR FOR COMBUSTION If combustion air is taken from the heated area, the openings must each have at least 100 square inches of free area. Each opening must have at least one square inch of free area for each 1,000 Btuh of total input in the space. Here are some examples of typical openings required. 0 GABLE VENT �\ VENTILATED ATTIC GABLE OR SOFFIT VENTS 12" MAX. i SO. INCH PER 4000 BTUH INLET AIR Btuh Free Area input Each Opening 50,000 100 Square Inches 100,000 100 Square Inches 125,000 125 Square Inches IMPORTANT: Air should not be taken from a heated space with a fireplace, exhaust fan or other device that may produce a negative pressure. B. USING OUTDOOR AIR FOR COMBUSTION If combustion air is taken from outdoors through vertical ducts, the openings and ducts must have at least one square inch of free area for each 4,000 Btuh Of total appliance input. Here are some typical sizes. Btuh Free Area lout Bach Opening 50,000 75,000 100,000 125,000 12.5 Square Inches 18.75 Square Inches 25 Square Inches 31.25 Square Inches Round Pipe ,51zg 4" 5" 6" 7" IMPORTANT: Do not take air from an attic space that Is equipped with power ventilation. FIGURE 8 OUTSIDE AIR USING A HORIZONTAL INLET & OUTLET If combustion air is taken from outdoors through horizontal ducts, the openings and ducts must have at least one square inch of free area for each 2,000 Btuh of total appliance input. Here are typical sizes. Btuh Free Area WHO l;ach Opening 50,000 75,000 100,000 125,000 OUTLET AIR I SO. INCH PER 4000 STUN INLET AIR I S0. INCH PER 4000 STUN 25 Square Inches 37.5 Square Inches 50 Square Inches 62.5 Square Inches Round Pipe Ski 6" 7" 8" 9" If unit is installed where there is an exhaust fan, sufficient ventilation must be provided to prevent the exhaust fan from creating a negative pressure in the room. Combustion air openings must not be restricted in any manner. CONSULT LOCAL CODES FOR SPECIAL REQUIREMENTS. Air openings in furnace casing front; return air grilles, and warm air registers must not be obstructed. DRAFT INDUCER IMPORTANT: Vent pipe attaching holes must be pre- drilled in draft Inducer collar to prevent plastic material from cracking. Drill ii" diameter holes through vent pipe and collar and use #8 screws to attach. See Figure 9. 12 VENTING GENERAL INFORMATION The furnace must be vented in accordance with these instructions, ANSI Z21.47- 1993 /CAN /CGA- 2.3 -Mi93 or latest edition Venting Tables and the "National Fuel Gas Code" (NFPA No. 54 -1992, ANSI Z223.1 -1992 and requirements or codes of the local utility or other authority having jurisdiction. I A WARNING DEVICES ATTACHED TO THE FLUE OR VENT FOR THE PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN THE DESIGN CERTIFICATION OF THIS FURNACE. WE, THE MANUFACTURER, CANNOT AND WILL NOT BE RESPONSIBLE FOR INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND /OR UNCERTIFIED DEVICES, ACCESSORIES OR COMPONENTS. FIGURE 9 ATTACHING TO DRAFT INDUCER COLLAR FURNACE CATEGORY INFORMATION This furnace is shipped as a Category I type induced draft furnace. A Category I furnace operates with a nonpositive vent pressure and has a vent gas temperature at least 140 °F above the dew point of the vent gases. A Category I type may be a draft hood equipped furnace or have a fan assisted combustion system (induced draft). The inducer is used to pull flue products through the combustion chamber and as they leave the furnace, most of the energy has been dissipated. The buoyant effect of the flue gases provides venting to the outdoors. During the off cycle, the inducer is off and there Is very little flow through the vent, cooling the vent. During the on cycle there is no dilution airilow,'as with a draft hood type furnace. Although the vent heats up rapidly without dilution air, the flue products contain more water vapor, which results in a higher dew point temperature. It Is most important that you follow the guidelines In these instructions to prevent the possible formation of condensation in the venting system. As a Category I furnace it may be vented vertically with type B - vent pipe and also may be common vented, as described in these instructions. DRAFT INDUCER VENT PIPE PREDRILL ATTACHING HOLES IMPORTANT APPLICATION NOTES When the furnace is used as a replacement, the existing vent system should be inspected to assure that there are no obstructions, blockage, or any signs of corrosion. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED, VENT PIPE MAY BE TYPE "B -1," EITHER RIGID OR SUITABLE FLEXIBLE CONSTRUCTION THAT CARRIES A U.L. LISTING. COMMON VENTING IS ALLOWED WITH VERTICAL B -1 VENT SYSTEMS, AND LINED MASONRY CHIMNEYS. FOLLOW THE AGA/GAMA VENTING TABLES FOR PROPER INSTALLATION PRACTICES. SINGLE WALL VENT CONNECTORS TO "B -1 VENT OR MASONRY CHIMNEYS" MAY BE USED UNDER THE GUIDELINES OF THE AGA/GAMA VENTING TABLES. The entire length of the vent connector shall be readily accessible for inspection, cleaning and replacement. POOP PITCH 'It' 041N.) PT. FLAT TO 6/12 1.0 OVER 6/12 TO 7/12 1.25 OVER 7/12 TO 8/12 1.5 OVER 8/12 TO 9/12 2.0 OVER 9/12 TO 10/12 2.5 OVER 10/12 TO 11/12 3.25 OVER 11/12 TO 12/12 4.0 OVER 12/12 TO 14/12 5.0 OVER 14/12 TO 16/12 6.0 OVER 16/12 TO 18/12 7.0 OVER 18/12 TO 20/12 7.5 OVER 20/12 TO 21/12 8.0 j l 0 L "B -1" VERTICAL VENTING Type "B -1" vents must be installed in accordance with the terms of their listings and the vent manufacturer's instructions. "B -1" vents must be supported and spaced in accordance with their listings and the manufacturer's instructions. All vents must be supported to maintain their minimum clearances from combustible material. Input 50K 75K 100K 125K VERTICAL VENTING Categorized Furnace Vent Size Required 3" '4' '4" '4 'NOTE: All furnaces have a 3" vent connection as shipped from the factory. A 3" to 4" vent transition is required on all but the 50,000 BTUH models when vertically vented or common vented with metal vent pipes. THE VENT TRANSITION CONNECTION MUST BE MADE AT THE FURNACE VENT EXIT. It must originate with an adapter if required, at the furnace flue collar and terminate either in a listed cap or roof assembly. When common venting, the vent connector size may differ from the above diameters depending on application. See ANSI Z21.47- 1993/CAN/CGA-2.3-M93 or latest edition tables, VERTICAL VENT SYSTEMS: 1. A gas vent shall terminate above the roof surface with a listed cap or listed roof assembly. Gas vents 12 inches in size or smaller with listed caps shall be permitted to be terminated in accordance with Figure 10, provided they are at least 8 feet from a vertical wall or similar obstruction. All other gas vents shall terminate not less than 2 feet above the highest point where they pass through the roof and at least 2 feet higher than any portion of a building within 10 feet. 2. A type B gas vent shall terminate at least 5 feet in vertical height above the highest connected equipment draft hood or flue collar. 3. Must rise ' /," per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or dips. Supports at 4 foot intervals and at all elbows are recommended. 4. The vent connector must be mechanically fastened to the outlet collar of the furnace with at least (2) sheet metal screws except vent FIGURE 10 TYPICAL VENTING WITH "8-1" VENT LISTED CAP LISTED GAS VENT connectors that are B -1 material. These shall be assembled in accordance with the manufacturer's instructions. See Figure 9. NOTE: Refer to the ANSI 221.47 -1993/ CAN /CGA -2.3 -M93 or latest edition venting tables for venting category I furnaces. Single appliance venting of a fan assisted furnace into a tile -lined masonry chimney is prohibited. The chimney must be lined with either Type B vent or with a listed, single wall, metal lining system. Reference ANSI 221.47- 1993 /CAN /CGA -2.3 -M93 or latest edition vent tables. See Figure 11 for typical B -1 vent chase. A WARNING DO NOT CONNECT THIS FURNACE TO A CHIMNEY USED TO VENT A SOLID FUEL APPLIANCE (WOOD OR COAL). VENTING WITH A SOLID FUEL APPLIANCE CAN LEAD TO IMPROPER FUNCTIONING OF THE UNIT, AND DUE TO SOOTING, THE POSSIBILITY OF FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. / MIN.OiSCNARGC OPENING 12 x ROOF PITCH x/12 'N'- MINIMUM ALLOWABLE HEIGHT FROM ROOF TO DISCHARGE OPENING HORIZONTAL VENTING IMPORTANT: IT IS RHEEM'S POSITION NOW THAT NEW INSTALLATIONS OF ANY HTPV PIPE USED IN A CATEGORY III VENT APPLICATION, INCLUDING SELKIRK'S SELVENTTM" II HTPV PRODUCT, SHOULD CEASE IMMEDIATELY, TJERNLUND POWER VENTER This gas fired furnace is AGA and CGA certified for use with the Tjernlund Model GPAK -1TR Power Venter when installed in accordance with the manufacturer's installation Instructions. The vent pipe is to be double wall construction with a maximum of 20 feet and a minimum length of 10 feet and no more than three (3) 90° elbows. Important: It should be noted that common venting with another appliance is not an option when using the Tjernlund GPAK -1TR. The use of any other type of power vent system is not approved or recommended by the manufacturer. 13 14 FIGURE 11 DEDICATED VENTING THROUGH CHIMNEY WITH "B -1" VENT 1" MIN. 6" MIN. •1 VENT ADAPTER EXISTING VENT SYSTEMS IMPORTANT RETROFIT VENTING INSTRUCTIONS If this furnace is a replacement installation, ALWAYS INSPECT the existing vent system to be sure there are no obstructions, blockages, or signs of corrosion. When the existing furnace is removed from a venting system serving other appliances, the venting is likely to be too large to properly vent the remaining attached appliances. The following steps shall be followed with each appliance that remains connected to the common venting system, while the other appliances that remain connected to the common venting systems are not in operation. NOTE: WHEN THE VENT TABLE PERMITS MORE THAN ONE DIAMETER OF PIPE FOR A CONNECTOR OR VENT, THE SMALLEST PERMITTED DIAMETER MUST BE USED. 1. Seal any unused openings in the common venting system. 2. Visually inspect the venting system for proper size and horizontal pitch and determine that there is no blockage, restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. SLOPE UP MIN. 1/4" PER FT. 1" MIN. 6" MIN CLEARANCE VENT CAP 3. Insofar as is practical, close all building doors, windows and all doors between the space where the appliances remaining connected to the common venting system are located. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they will operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. 4. Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so the appliance will operate continuously. • 5. Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar, or pipe. 6. After it has been determined that each appliance that remains connected to the common venting system properly vents (when tested as outlined above) return doors, windows, exhaust fans, fireplace dampers and any other gas - burning appliance to their previous conditions of use. 7. If improper venting is observed during any of the above tests, the common venting system must be resized. Refer to appendix G in the National Fuel Gas Code ANSI Z223.1 1988 or the ANSI Z21.47- 1993/CAN/CGA-2.3-M93 or latest edition venting tables for category I furnaces. r e� GAS SUPPLY AND PIP&G GAS SUPPLY A WARNING THIS FURNACE IS EQUIPPED AT THE FACTORY FOR USE ON NATURAL GAS ONLY. CONVER- SION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANU- FACTURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LiST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. See the conversion kit index supplied with the furnace. This index identifies the proper LP Gas Conversion Kit required for each particular furnace. IMPORTANT: Any additions, changes or conversions required for the furnace to satisfactorily meet the application should be made by a qualified installer, service agency or the gas supplier, using factory- specified or approved parts. IMPORTANT: Connect this furnace only to gas supplied by a commercial utility. IMPORTANT: A U.L. recognized fuel gas and CO detector(s) are recommended in all applications, and their installation should be In accordance with the detector manufacturer's recommendations and /or local laws, rules, regulations or customs. GAS PIPING Install the gas piping according to all local codes and regulations of the utility company. If possible, run a separate gas supply line directly from the meter to the furnace. Consult the local gas company for the location of the manual main shut -off valve. The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the com- bination gas valve on the furnace. Refer to Table 2 for the recom- mended pipe size for natural gas and Table 3 for LP gas pipe sizes. FIGURE 12 GAS PIPING INSTALLATION UPFLOW & DOWNFLOW MANUAL GAS VALVE 4 TO 5 FEET ABOVE FLOOR REM) BY SOME UTILITIES 4 TO 5 FEET ABOVE FLOOR REO'D BY SOME UTI (TIES DRIP LEG BURNERS MANIFOLD UNION DRIP LEG IMPORTANT: It is permissible to run flexible gas connector inside the unit to a piece of black pipe. ' ' Install a ground joint union inside the cabinet to easily remove the control valve assembly. Install a manual shut -off valve in the gas line outside the furnace casing. The valve should be readily accessible to turn the gas supply on or off. Install a drip leg in the gas supply line as close to the furnace as possible. Always use a pipe compound resistant to the action of liquefied petroleum gases on all threaded connections. HORIZONTAL MANUAL GAS VALVE DUCT IGNITION OF PILOT BURNERS GAS VALVE GAS VALVE IGNITION OF PILOT MANIFOLD IMPORTANT: When making gas pipe connections, use a back -up wrench to prevent any twisting of .the control assembly and gas valve. Any strains on the gas valve can change the position of the gas orifices In the burners. Thls can cause erratic furnace operation. IMPORTANT: ENSURE that the furnace gas control valve not be subjected to high gas line supply pressures. DISCONNECT the furnace and its individual shut -off valve from the gas supply piping during any pressure testing that exceeds 1/2 p.s.i.g. (3.48 kPa). 15 [A WARNING} NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER. NEVER USE MATCHES, FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE. FAILURE TO FOLLOW THIS WARNING CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. To check for gas leakage, use an approved chloride -free soap and water solution, an electronic combustible gas detector (see Figure 13), or other approved method. FIGURE 13 ELECTRONIC COMBUSTIBLE GAS DETECTOR 16 GAS PRESSURE Natural gas supply pressure should be 5" to 7' w.c. LP gas supply pressure should be 11" to 14" w.c. This pressure must be maintained with all other gas -fired appliances in operation. Never exceed a maximum gas supply pressure of 14" w.c. with any fuel. The minimum supply pressure to the gas valve for proper furnace input adjustments is 5" w.c. for natural gas. however 6" to 7" is recommended. The minimum supply pressure is 11" w.c. for LP gas. FIGURE 14 LP KIT CONTENTS FIGURE 15 HOSE CONNECTION TO LINE PRESSURE TAP RATING PLATE INPUT BTU /HR ELEVATION 0 TO 1,999 FT. 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE @ 1,000 9TU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE @ 3,5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE 0 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10" W.C. 50,000 54 55 75,000 ' 54 55 100,000 54 55 125,000 54 55 RATING PLATE INPUT BTU /HR ELEVATION 0 TO 7.999 FT. 8,000 FT. AND ABOVE NATURAL GAS HEATING VALUE @ 1,000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE @ 3.5" W.C. - 50.000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE @ 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE @ 10" W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 LP CONVERSION The valve can be converted to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct burner LP orifices are included in the kit. See Figure 14. NOTE: Order the correct LP conversion kit from the furnace manufacturer. Furnace conversion to LP gas must be performed by a qualified technician. To change orifice spuds for either conversion to LP or for elevation: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. Consult the tables at right if there is any question concerning orifice sizing. 4. Turn the gas supply back on and check for proper operation and manifold pressure. 5. Attach the notice label alerting the next service technician that the furnace has been converted to LP gas. NOx MODELS When converting furnaces equipped with NOx inserts to LP gas, remove the NOx insert assemblies. Steps for removal are listed below: 1. Turn off all electrical power and the gas supply to the furnace, 2. Remove the burner door from the furnace. 3. Remove the igniter assembly — handle with care. 4. Remove the two screws attaching the NOx Insert retainer brackets to the center panel. Pull the retainer rod. 5. Put the two screws back into the holes in the center panel. 6. Re- install the Igniter and burner assemblies. 7. Replace burner door. 8. Turn on electrical power and gas supply to the unit. ORIFICE SIZING IT ORIFICE SIZING CHART (CANADA) 17 TABLE 2 NATURAL GAS PIPE CAPACITY TABLE (CU. FT. /HR.) Capacity of gas pipe of different diameters and lengths in cu. ft. per hr. with pressure drop of 0.3 in, and specific gravity of 0.60 (natural gas). Nominal Length of Plpe, Feet Iron Pipe Size, Inches 10 20 30 40 50 60 70 80 1/2 132 92 73 63 56 50 46 43 3/4 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 180 170 1.1/4 1,050 730 590 500 440 400 370 350 1-1/2 1,600 1,100 890 760 670 610 560 530 After the length of pipe has been determined, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula: Gas Input of Furnace (BTUMR) Cu. Ft. Per Hr. Required Heating Value of Gas (BTU/FT3) The gas input of the furnace Is marked on the furnace rating plate. The healing value of the gas (BTU/FT3) may be determined by consulting the local natural gas utility or the LP gas supplier. 2. Connect a U -Tube manometer to the pressure tap. See Figure 15. 3. Turn on the gas supply and operate the furnace and all other gas -fired units on the same gas line as the furnace. 4. Note or adjust the line gas pressure to give: A. 5" - 7" w.c. for natural gas. B. 11" - 14" w.c. for LP gas. 5. Shut off the gas at the manual gas valve and remove the U -Tube manometer. 18 SETTING GAS PRESSURE The maximum gas supply pressure to the furnace should be T' w.c. natural gas, or 14" w.c. LP gas. The minimum supply gas pressure to the gas valve should be 5" w.c. natural gas or 11" w.c. LP gas. A properly calibrated U -Tube manometer is required for accurate gas pressure measurements. Supply Gas Pressure Measurement. A line pressure tap is on the input side of the gas valve. 1. With gas shut off to the furnace at the manual gas valve outside the unit, remove the input pressure tap plug. 6. Replace the pressure tap plug before turning on the gas. Nominal Iron Pipe Size, Inches 10 20 30 1/2 275 189 152 3/4 567 393 315 1 1,071 732 590 1-1/4 2,205 1,496 1,212 1.1/2 3,307 2,299 1,858 2 6,221 4,331 3,465 50 114 237 448 913 1,417 2,646 40 129 267 504 1,039 1,559 2,992 60 103 217 409 834 1,275 2,394 Example (LP): Input BTU requirement of unit, 150,000 Equivalent length of pipe, 60 ft. = 3/4' IPS required. If the supply gas line pressure is above these ranges, install an in -line gas regulator to the furnace for natural gas units. With LP gas, have the LP supplier reduce the line pressure at the regulator. If supply gas line pressure is below these ranges, either remove any restrictions in the gas supply piping or enlarge the gas pipe. See Tables 2 and 3. With LP gas, have the LP supplier adjust the line pressure at the regulator. TABLE 3 LP GAS PIPE CAPACITY TABLE (CU. OT./HR.) Maximum capacity of pipe In thousands of BTU per hour of undiluted liquefied petroleum gases (at 11 Inches water column inlet pressure). (Based on a Pressure Drop of 0.5 Inch Water Column) Length of Pipe, Feet 70 96 196 378 771 1,181 2,205 80 89 182 346 724 1,086 2,047 90 83 173 322 677 1,023 1,921 100 78 162 307 630 976 1,811 125 150 69 63 146 132 275 252 567 511 866 787 1,606 1,496 FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS ono C7 CV CV tdwtl - pecri Imottuatu SOLID COPPER WIRE- AWG. 16 14 12 10 10 10 16 14 12 12 12 10 18 16 14 12 12 10 50 100 150 200 250 300 Length of Run - Feet (1) ELECTRICAL WIRING A WARNING TURN OFF ELECTRIC POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. ALSO, THE GROUND CONNECTION MUST BE COMPLETED BEFORE MAKING LINE VOLTAGE CONNECTIONS. FAILURE TO DO SO CAN RESULT IN ELECTRICAL SHOCK, SEVERE PERSONAL INJURY OR DEATH. IMPORTANT: THE FURNACE MUST BE INSTALLED SO THAT THE ELECTRICAL COMPONENTS ARE PROTECTED FROM WATER (FURNACE CONDENSATE). ELECTRICAL CONNECTIONS (A WARNING THE CABINET MUST BE PERMANENTLY GROUNDED. A GROUND SCREW IS PROVIDED iN THE JUNCTION BOX FOR THIS PURPOSE. FAILURE TO DO SO CAN RESULT IN FIRE, ELECTRICAL SHOCK, PERSONAL INJURY OR DEATH. The electrical supply requirements are listed on the furnace rating plate. Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker. Run this circuit directly from the main switch box to an electrical disconnect which must be readily accessible and located within sight of the furnace. Connect from the disconnect to the junction box on the left side of the furnace, inside the control compartment. See appropriate wiring diagram. NOTE: The electrical junction box inside the furnace control compartment may be relocated to the right side if necessary. A knockout is provided. NOTE: L1 (hot) and L2 (neutral) polarity must be observed when making field connections to the furnace. The ignition control on electric ignition models will not sense flame if L1 and L2 are reversed. Installation of the electric supply line should be in accordance with the National Electric Code ANSI /NFPA No. 70, latest edition, or Canadian Electrical Code Part 1 - CSA Standard C22.1 and local building codes. This can be obtained from: National Fire Protection Association Batterymarch Park Quincy, MA 02269 Canadian Standards Association 178 Roxdale Boulevard Roxdale, Ontario, Canada M92 1 R3 FIGURE 16 ISOLATION RELAY THERMOSTAT The room thermostat must be compatible with the integrated furnace control on the furnace. All thermostats available from the furnace manufacturer's Parts Department are acceptable. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated furnace control we use. NOTICE: An isolation relay can be added to prevent any compatibility problems that may occur. Use a single - pole, single -throw relay with a 24 -volt AC coil. The contacts should be rated for .5 amps minimum at 24 volts. See Figure 16. Install the room thermostat in accordance with the instruction sheet in the box with the thermostat. Run the thermostat lead wires inside the control compartment. Connect the thermostat as shown on the wiring diagram. O The total wire length is the distance from the furnace to the thermostat and back to the furnace. NOTE: Do not use 24 volt control wiring smaller than No. 20. 1652 NOTE: "Y" must be connected to the Integrated Furnace Control. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes, lighting fixtures, radiation from fireplace, rays of sun, lamps, television, radios or air streams from registers. Refer to the instructions packed with the thermostat for best anticipator adjustment or selection or see below. HEAT ANTICIPATOR SETTINGS For adjusting the thermostat heat anticipator setting; (a) add the current draw of the various components in the system or (b) measure the current flow on either the R or W thermostat circuit and set the thermostat heat anticipator according to the current flow measured. The "nominal" setting for this control is 0.15 A. 19 • 20 FIGURE 17 LINE VOLTAGE CONNECTIONS UTEC 1012 -922 CONTROL BOARD NEUTRALS — HUM FIELD INSTALLED OPTION ACCESSORIES ELECTRONIC AIR CLEANER 1. Electronic air cleaner line voltage power can be supplied from the screw terminal "EAC" and a line voltage neutral screw terminal on the control board. See Figure 17. This will power the electronic air cleaner whenever the circulating air blower is in operation. HUMIDIFIER 2. Humidifier line voltage power can be supplied from screw terminal "HUM" to a line voltage neutral screw terminal on the control board. See Figure 17. This will power the humidifier whenever the burner is on and the circulating air blower is operating In the heating mode. NOTE: Maximum current —1.0 amps for each option. C � 1653 L) HOT SURFACE IGNITION LIGHTING INSTRUCTIONS This appliance is equipped with a hot surface ignition device. This device lights the main burners each time the room thermostat (closes) calls for heat. See lighting instructions on the furnace. TO START FURNACE A WARNING] 1. BE SURE THAT THE MANUAL GAS CONTROL HAS BEEN IN THE "OFF" POSITION FOR AT LEAST FIVE MINUTES. DO NOT ATTEMPT TO MANUALLY LIGHT THE MAIN BURNERS. FAILURE TO FOLLOW THIS WARNING CAN CAUSE A FIRE OR AN EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 2. Set the room thermostat to the lowest setting, 3. Turn the gas control knob to the "On" position, or move the gas control lever to the "On" position. 4. Replace the control access door. 5. Turn on the electrical power. 6. Set the room thermostat to a point above room temperature to light the main burners. After the burners are lit, set room thermostat to a desired temperature. TO SHUT DOWN FURNACE 1. Set the room thermostat to its lowest setting. 2. Shut off the gas to main burners by turning the gas control knob to the "Off' position, or by depressing the gas control lever and moving it to the "Off" position. I AWARNING SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. SEQUENCE OF OPERATION UTEC Integrated Control with Hot Surface Ignition. 1. Each time the thermostat contacts close, the induced draft blower (inducer) begins a prepurge cycle. 2. The air proving negative pressure switch(es) closes. 3. 20 seconds after the pressure switch(es) close, the hot surface igniter heats for 5 seconds to full temperature. The induced draft blower operates for the complete heating cycle. 4. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. 5. The igniter lights the gas burners and stays energized for the first 7 seconds after the gas valve opens. 6. 7 seconds after the gas valve opens the remote flame sensor must prove flame ignition for one second using the process of flame rectification. If the burners don't light, the system goes through another ignition sequence. It does this up to four times. 7. The main blower starts ramping up approximately 12 seconds after the gas valve opens. 8. When the thermostat cycle ends, the gas valve closes, the burners go out, the induced draft blower runs for a 5- second post - purge, and the negative pressure switch(es) open. 9. The main blower continues until timed off by the setting on the Integrated furnace control board. S '. once if the system doesn't light or iesn't sense flame: 1. On a call for heat, the control runs the inducer for 20 seconds to prepurge. 2. After the 20- second prepurge, the hot surface igniter heats for 5 seconds. The inducer continues to run. 3. After the 5- second igniter warm up, the gas valve opens for a 8- second trial for ignition. The inducer continues and the igniter stays energized. 4. The igniter heats for 5 seconds. After 5 seconds, the gas valve opens for 8 seconds. If no flame is sensed, it closes the gas valve, the igniter de- energizes, the inducer runs for 30 seconds more before the next ignition trial. 5. If flame is not sensed during the eighth second after the gas valve opens the second time, the gas valve closes, and the igniter de- energizes. Both the inducer and main blower operate for 180 seconds after the second trial. 6. It repeats this process up to four times. At the end of the last try, the inducer stops immediately. The system is in "soft" lock out. 7. To reset the lock out, make and break power at the unit disconnect switch for 5 to 10 seconds. It then goes through another set of trials for ignition. 21 22 SETTING BLOWER TIMING The furnace integrated control was NOTE: It is not permissible to use this furnace in twinning applications. IMPORTANT: This furnace may not be used in by pass zoning applications. The ICM motor in this furnace is programmed to operate over a wide range of static pressures (0.1 -0.8 IWC static) with an essentially constant level of air flow. The air flow required for a given cooling application is selected by utilizing the appropriate dip switch on the furnace integrated control board. For heating, the temperature rise of the unit Is selected by dip switch settings as well. Wiring schemes for the thermostat and fossil fuel kit are identical to those used with other (- )GDG /(- )GPH /( -)GLH furnaces. FIGURE 19 designed specifically for use with the ICM motor. On the control, there are two banks of dip switches. The bank with two switches controls the heating blower off delay in a similar fashion to the 1012 -920 boards used in other (- )GDG /(- )GPH /( -)GLH furnaces. The other dip switch bank contains eight switches as shown in Figure 18. FIGURE 18 OFF OFF 00 A ON OFF OFF ON D0 B C ON ON D0 D t1 se eight switches define the operation of the ICM motor. The switches are actually broken down into four dip switch pairs. Switches 1 and 2 act as a pair as do switches 3 and 4, 5 and 6, 7 and 8. Each dip switch pair has a total of four possible selections corresponding to A, B, C and D as shown in Figure 19. 1 2 3 4 5 6 7 8 i0000o000 Switch Selection (- )GPH /LH -07 Air Flow (- )GPH /LH -12 Air Flow (- )GPH /LH -05 Air Flow (- )GPH /LH -10 Air Flow A 1200 2000 1200 2000 B 1000 1600 1000 1600 C 800 1400 800 1400 D 600 1200 600 1200 Switch Selection Temperature Rise °F A Mid -Rise B Mid -Rise C Mid -Rise —10 °F D Mid -Rise + 10 °F Switch Selection Air Flow Adjustment A No Adjustment B +10% C -10% D No Adjustment Switches Function 1 & 2 Heating Air Flow 3 & 4 Cooling Off Delay 5 & 6 Cooling Air Flow 7 & 8 Cooling Adjust 0 U The assignments of the switch pairs are shown in Table 4. Pins 1 and 2 regulate the airflow in the heating mode. Likewise, pins 5 and 6 regulate the airflow in cooling mode. Pins 7 and 8 allow for fine tuning of the cooling airflow and pins 3 and 4 are used to adjust the cooling off delay. COOLING AIRFLOW This furnace is programmed to provide cooling airflow of 1 1/2, 2, 2 1/2 , and 3 tons in the (- )GPH /LH -07 units and 3, 3 1/2 , 4 and 5 tons in the (- )GPH /LH -12 unit. As shown in Table 6, this airflow is selected by properly setting switches 5 and 6. Table 4 shows which setting will be necessary for switches 5 and 6 in order to obtain the desire airflow. The switch setting corresponding to selections A, B, C, and D are shown in Figure 19. TABLE 4 TABLE 6. AIR FLOW ADJUSTMENT (SWITCHES 7 & 8) 'Occasionally, the field installer may wish to make adjustments to the cooling airflow listed in Table 5. This can be done by using switches 7 and 8. Switches 7 and 8 allow the selected cooling air flow to be increased or decreased by 10% as shown in Table 6. The minimum air flow possible is approximately 600 sCFM. NOTE: The air flow adjustments in Table 6 apply to cooling mode only. Switches 7 and 8 cannot adjust the heating air flow. CONTINUOUS FAN When in fan only mode, the furnace will provide approximately 600 sCFM of air flow. TABLE 5. COOLING AIR FLOW (SWITCHES 5 & 6) HE}1'fiNG AIR FLOW Since the air flow provided by the ICM motor is essentially constant over the range of .1 to .8 IWC static, the temperature rise across the unit may also be adjusted. The installer is given the option of three air flow options in heating mode as shown in Table 7. Switches 1 and 2 regulate the heating mode air flow. It must be noted that the temperatures listed in Table 7 are design temperatures. Your installation may vary from these designed temperatures and must be checked upon installation. If the temperature rise falls outside the furnace listed rise range, select another heating air flow which will allow for operation within the rise range. TABLE 7. HEATING AiR FLOW SELECTIONS (SWITCHES 1 & 2) 23 Switch Selection Cooling Blower Off Delay A 45 Seconds B 30 Seconds C 60 Seconds D 0 Seconds 24 MOTOR START UP AND SHUT DOWN The ICM motor is programmed to provide a "soft" start and stop. On a call for heat or cool, the motor will gradually ramp up to the field selected blower speed. This eliminates the sudden rush of air normally associated with a PSC motor. Once the thermostat is satisfied, the motor will gradually ramp down as well. HEATING BLOWER OFF DELAY The heating blower off delay Is controlled by the dip switch bank containing 2 switches. These switches have the same adjustment settings as the normal UTEC Integrated Furnace Control used in the 80+ product line. TABLE 8. COOLING BLOWER OFF DELAY SWITCHES 3 & 4 O MOTOR STATUS LIGHT The integrated furnace control comes equipped with an additional light that indicates motor status. The furnace control continually monitors the rpm of the ICM motor and if the motor is operating within specified limits, the light will remain on. If the motor is operating outside the specified limits, the light will flash. If the motor should fail, the integrated control will verify that the motor is not turning within 15 seconds. After verification, the control will go into soft lock out, however, the control will continue to attempt to start the motor for 2 minutes. If the motor starts during this time period, the control will recover and continue normal operation. If the motor does not start, the control will discontinue trying to start the motor and will try again In one hour. During the soft lockout, the motor status light will flash. ICM MOTOR FIELD SETTINGS EXAMPLE Situation A furnace with an Input 75,000 Btu /hr is to provide 1000 CFM of cooling air flow. A 60 second cooling blower off delay is desired. The heating flow is to be adjusted to mid -rise + 10 °F. Solution Consult the quick reference chart. The heating air flow chart shows that mid - rise + 10 °F can be obtained by placing switches 1 and 2 in the ON position. The cooling off delay chart shows that a 60 second cooling blower off delay is obtained by setting switch 3 to the OFF position and switch 4 to the ON position. The cooling airflow table shows that for a furnace with 75,000 Btu /hr input, a cooling air flow of 1000 CFM can be obtained by setting switch 5 to ON and switch 6 to OFF. Switches 7 and 8 can either both be On or both OFF because no cooling air flow adjustment is required. If an adjustment to the cooling air flow is desired, It can be adjusted upward or downward by 10% as shown on the table for switches 7 and 8. Switch d DC -07/05 Air Flow .cFM HCDC/LH- 10/1.2 ,ur Flow .cFM 5 6 OFF OFF 1200 2000 ON OFF 1000 1600 OFF ON 800 1400 ON ON 600 1200 Switch Air Flow ±10% Adjustment 7 8 OFF OFF No Adjustment +10% ON OFF OFF ON -10% ON ON No Adjustment Switch Temperature Rise °F 1 2 OFF OFF Mid -Rise ON OFF Mid -Rise OFF ON Mid -Rise -10 °F ON ON Mid -Rise+ 10 °F Heating ICM MOTOR QUICK REFERENCE Switches 1 & 2 Air Switches 3 & 4 Switches 7 & 8 Flow ooling Off Delay Switch 3 OFF ON OFF 4 OFF OFF ON ON ON Cooling Blower Off Delay 45 Seconds 30 Seconds 60 Seconds 0 Seconds i Adjust for cooling air flow only. Cooling Air Flow Switches 5 & 6 METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS INPUT INPUT METER SIZE CU. FT. HEATING VALUE OF GAS BTU PER CU. FT. 900 1000 1040 1100 2500 MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. 50,000 ONE TEN 1 10 5 50 1 12 12 00 1 12 15 30 1 13 18 12 3 30 20 00 75,000 ONE TEN o nl 44 12 occ. 48 0 0a 50 19 003 53 48 2 20 00 100,000 ONE TEN ONE TEN 0 5 oto ov 33 24 26 19 0 6 o• 36 0 29 48 0 6 0 o In 38 15 30 0 0 6 0 ow 40 36 32 17 1 15 1 12 30 0 12 0 125,000 O v ADJUSTING OR CHECKING FURNACE INPUT The maximum gas supply pressure to the furnace should be 7" W.C. for natural gas. The minimum gas supply pressure for purposes of input adjustment to the furnace should be 5" W.C. A properly calibrated manometer or gauge is required for accurate gas pressure readings. The manifold pressure should be set at 3.5" W.C. for natural gas. Only small variations in the gas flow should be made by means of the pressure regulator adjustment. In no case should the final manifold pressure vary more than plus or minus 0.3" W.C. from the above specified pressures. TABLE 9 Td , the pressure regulator: 1. Remove the regulator cap. 2. Turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. 3. Replace the regulator cap securely. Input BTU/HR - Heating Value of Gas (BTU /Ft x 3600 Time In Seconds (for 1 cu.ft.) of Gas RATING PLATE INPUT BTU/HR ELEVATION 0 TO 7,999 FT. 8,000 FT. AND ABOVE NATURAL GAS HEATING VALUE 0 1.000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE 0 3.5" W.C. 50,000 42 43 75.000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE @ 2,475 BTU /FT', SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE ® 10" W.C. 50,000 54 55 75,000 54 55 100,000 54 55 125,000 54 55 RATING PLATE INPUT BTU /HR ELEVATION 0 TO 1,999 FT. 2,000 FT. TO 4,500 FT. NATURAL GAS HEATING VALUE ® 1,000 BTU /FT', SPECIFIC GRAVITY 0.62 MANIFOLD PRESSURE ® 3.5" W.C. 50,000 42 43 75,000 42 43 100,000 42 43 125,000 42 43 L.P. GAS HEATING VALUE 02,475 BTU /FP, SPECIFIC GRAVITY 1.52/ MANIFOLD PRESSURE 0 10" W.C. 50,000 54 55 ' 75,000 54 55 100,000 , 54 55 125,000 54 55 Furriaces for use on LP gas, the LP gas supply pressure must be set between 11.0" and 14.0" W.C. by means of the tank or branch supply regulators. The furnace manifold pressure should be set at 10" W.C. at the gas control valve. For elevations up to 8,000 feet, rating plate input ratings apply. For high altitudes (elevations 8,000 and over) and for any necessary major changes in the gas flow rate the orifice spud must be changed. To change orifice spuds: 1. Shut off the manual main gas valve and remove the gas manifold. 2. Replace the orifice spuds. 3. Reassemble in reverse order. 4. Turn the gas supply back on and check for proper operation and manifold pressure. Check of input is important to prevent over firing of the furnace beyond Its design -rated input. NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. To check furnace input: 1. Make certain that all other gas appliances are shut off, with the exception of pilot burners. 2. Start the furnace 3. Time the meter to measure the time required to burn one cubic foot of gas. 4. Use Table 9 to determine input rate. 28 ORIFICE SIZIN -CHART ORIFICE SIZING CHART (CANADA) .✓ MEASURING AIR FLOW The importance of proper air flow Over the heat exchanger cannot be over I:mphasi?ed. One of the most common causes of heat exchanger failure is overheating clue to low air flow. An air flow table is located inside the blower zInd or the following purges T EMPERATURE RISE CHECK To determine it the air flow is correct. make a temperature rise check. 1. Insert a thermometer in the supply air duct as close to the furnace as possible yet out of a direct line from the heat exchanger. See Figure 20. 2 Insert a thermometer in the return air duct as close to the furnace as possible. 3. Operate the furnace. 4. When the thermometer in the supply air duct stops rising (approximately five minutes), subtract the return air temperature from the supply air temperature. The difference is the temperature rise. 5. Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate. See Figure 21. If the measured temperature rise Is above the approved range, the air flow is too low. More air must be moved by speeding up the blower, by removing restrictions In the duct system, or by adding more supply or return air duct. If the measured temperature rise is below the approved range, the air flow is too much. Use heating speed tap on the integrated control board. Ideally the measured temperature rise should be in the middle of the range. FIGURE 20 TEMPERATURE RISE MEASUREMENT FIGURE 21 FURNACE NAME PLATE INPUT UTUrtHR. 75, 080 AIR CONDITIONING DIVISION FORT SMITH. ARKANSAS DIRECT VENT OR NON DIRECT VENT FORCED AIR FURNACE FOR INDOOR INSTALLATION ONLY IN BUILDING CONSTRUCTED ON SITE ELECTRIC 115V.6011L.141I., MAX TOTAL NPVT 6. 3 MAXIMUM OVER CURRENT PROTECTION 15 AMPERES. MODEL. NO. SERIAL NUMBER AMPS DC5D702 F1894 0000 EOUfPPID roq USE IHM NATURAL GAS LIMIT SETTING 220 •F AUX.LIMrrSETTING of NAT. L.P. MAMiM immune SUPPLY URE TO FURNACE T' 14'W.C. XI 111NIMUM OAS SUPPLY PRESSURE FOR PURPOSES OF INPUT ADJUSTMENT TO FURNACE 5' 11•W.C. RAWFOLD PRESSURE 344' 101W.C• FOE 11 MPCRATURE RISE OF 45 •F, TO 75 •F MAX. ElT. STATIC PRESSURE BLOWER MOTOR MIN. 11.1'. . 12 INCHES W,C• 11 - 1/2 . 50 INCHES WC. 11 - 7 1/2 THIS IS A CATEGORY IV FORCED MR FURNACE WHEN USING INDOOR MR FOR COMBUSTION. THIS IS A CATEGORY IV TYPE ESP DIRECT VENT FORCED AIR FURNACE MIEN USING OUTDOOR AIR FOR COMBUSTION l 29 FIGURE 22 DOWNFLOW BLOWER REMOVAL TOP PLATE JACKET SEE BIM SAFETY FEATURES LIMIT CONTROL The high limit cut -off is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the furnace from exceeding the maximum outlet air temperature. If temperature exceeds the maximum outlet air temperature, the limit will shut the furnace down. Reasons which could cause the outlet temperature to exceed the range are failed indoor blower, dirty filters, etc. FLAME ROLL -OUT SAFETY SWITCHES Furnaces are equipped with flame roll- out switches to protect against overtemperature conditions in the control compartment caused by inadequate combustion air supply. In the event of an overtemperature condition, the switch will shut the furnace down. The switch for the DOWNFLOW is located Just above the burners on the blower divider panel. Switches for the UPFLOW/ HORIZONTAL ONLY HOT 30 STEP 1 FRONT SCREW TO BE REMOVED I. TOP PLATE LIFTED STEP 2 REMOVE FLUE PIPE ENCLOSURE AE•66982-01 SCREW 63.22428 -02 (1) REO'D ENCLOSURE DOOR AE-66983 -01 STEP 3 REMOVE BLOWER MOUNTING SCREWS AND SLIDE OUT BLOWER. NOTE: FLUE PIPE ENCLOSURE (AE.66982.01) & ENCLOSURE DOOR (AE.66983 -01) MUST BE REMOVED FOR BLOWER REMOVAL. SURFACE IGNITION FURNACES are located on either side of the burner brackets and just above the burners on the blower divider panel. If a switch Is tripped, it must be manually reset. DO NOT jumper this switch. if this switch should trip, a qualified installer, service agency or the gas supplier should be called to check and /or correct for adequate combustion air supply. If this unit is mounted in a closet, the door must be closed when making this check. A failed inducer motor would be a cause of inadequate combustion air. DO NOT reset the flame roll -out switch without taking corrective action to assure that an adequate supply of combustion air is maintained under all conditions of operation. Replace this switch only with the identical replacement part. LuBRICATION The blower motor and induced draft motor are prelubricated by the manufacturer and do not require further attention. The motor must be cleaned periodically by a qualified installer, service agency, or the gas supplier to prevent the possibility of overheating due to an accumulation of dust and dill on the motor exterior. And, as suggested elsewhere in these instructions, the air filters should be kept clean because dirty filters can restrict airflow and the motor depends upon sufficient air flowing across and through it to keep from overheating. PRESSURE SWITCH This furnace has a pressure switch for sensing a blocked vent condition. It Is normally open and closes when the induced draft blower starts, indicating air flow through the combustion chamber. As stated, a blocked vent condition will cause the pressure switch to remain open as will a failed inducer, a crack in the pressure switch hose, etc. TABLE 10 FILTER SIZES UPFLOW FILTER SIZES FURNACE INPUT BOTTOM SIDE QUANTITY WIDTH BTUH SIZE SIZE 171/2' 50 1531' X 25' 15R' X 25' 1 2V 75 8100 19W X 25' 15W X 25' 1 241/2' 125 22W X 25' 15W X 25' 1 DOWNFLOW FILTER SIZES FURNACE INPUT SIZE ' QUANTITY WIDTH BTUH 17 50 12' X 20' 2 2V 758100 12'X20' 2 2442' 125 141(20' 20' 2 Unit Unit Filter Rod Filter Rod Bottom Side Size Width 20 24 AE•61659.02 AE•61659.03 50,000 17 1 Cut Off we As Is 75,000 21' 1 As Is Cut Off 3 100,000 21' 1 As Is Cut Off 3 125,000 24W 1 • As Is Cut Off 3 MAINTENANCE IA WARNING DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH. FILTERS Keep the air filters clean at all times. Vacuum dirt from filter, wash with detergent and water, air dry thoroughly and reinstall. 1. 17% "- 50,000 btuh unit requires removal of 3W' segment of filter and frame to get proper width for a bottom filter. 2. 21 "- 100,000 btuh unit requires removal of 3W' segment of filter and frame to get proper width for a side filter. 3. 24'W- 125,000 btuh unit requires removal of r segment of filter and frame to get proper width for a side filter. FIGURE 24 BOTTOM RETURN JACKET ASSEMBLY SOLID BOTTOM SCREW (2) REO'D: FIGURE 23 RESIZING FILTERS & FRAME JACKET ASSEMBLY FILTER NOTE: BACK FLANGE OF SOUD BOTTOM FITS UNDERNEATH JACKET. SIDES AND FRONT FLANGES FIT OVER FLANGES ON JACKET. SOLID BOTTOM MAY BE ORDERED AS AN OPTION FROM THE FACTORY. REMOVE SEGMENT TO SIZE AS REQUIRED 'NOTE: Some filters must be resized to fit certain units and applications. -- FILTER ROD FILTER & ROD LOCATION 31 32 w FIGURE 25 FILTER RETAINING RODS (SIDE RETURN) UPFLOW II CUTOUT USING • 1 r EMBOSSED ANGLES I) o AS A GUIDE FOR o� PROPER SIZE. �J de 1 i' JACKET CUT•DUT AND DRILL DETAIL 8.000 4.875 DRILL (2) 3/16• DIA. HOLES 1.531 JACKET FILTER ROD SUPPORT ANGLE ROD & FILTER SUPPORT ANGLE ASSEMBLY ANGLE FILTER SUPPORT ANGLE JACKET ANGLE DETAIL ATTACH WITH SHEET METAL SCREWS (2 REO'D) FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE (SEE ANGLE DETAIL) 1332 FILTER FILTER ROD FIGURE 26 DOWNFLOW FILTER INSTALLATION 0 • A IMPORTANT: Do not operate the system for extended periods without filters. A portion of the dust entrained in the air may temporarily lodge in the air duct runs and at the supply registers. Any recirculated dust particles will be heated and charred by contact with the furnace heat exchanger. This residue will soil ceilings, walls, drapes, carpets, and other household articles. SYSTEM OPERATION INFORMATION Advise The Customer 1. Keep the air filters clean. The heating system will operate better, more efficiently and more economically. 2. Arrange the furniture and drapes so that the supply air registers and the return air grilles are unobstructed. 3. Close doors and windows. This will reduce the heating load on the system. 4. Avoid excessive use of kitchen exhaust fans. 5. Do not permit the heat generated by television, lamps or radios to influence the thermostat operation. 6 Except for the mounting platform, keep all combustible articles three feet from the furnace and vent system. 7. IMPORTANT: Replace all blower doors and compartment covers after servicing the furnace. Do not operate the unit without all panels and doors securely in place. 8. Proper operation of the system with constant air circulation. ANNUAL INSPECTION The furnace should operate for many years without excessive scale build -up in the flue passageways, however, it is recommended that a qualified installer, service agency, or the gas supplier actually inspect the flue passageways, the vent system and the main and pilot burners for continued safe operation paying particular attention to deterioration from corrosion or other sources. ..1 /i► WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH. THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK. If during inspection the flue passageways and vent system are determined to require cleaning, the following procedures should be followed (by a qualified installer, service agency, or gas supplier): 1. Turn off electrical power to the furnace and set the thermostat lever to the lowest temperature. 2. Shut off the gas supply to the furnace either at the meter or at a manual valve in the supply piping. 3. Remove burner door. On downflow models, the blower door and burner door flange must also be removed. 4. Disconnect gas supply piping from gas valve. 5. Remove screws (4) connecting the burner tray to the center panel. 6. Disconnect wiring to the gas valve. Make sure to mark all wires disconnected for proper reconnection. 7. Remove burner tray and manifold assembly from the unit. 8. Remove all screws in the unit top plate. Remove the top plate along with connecting pressure switch from the unit. 9. Remove screws connecting draft inducer to center panel. Also remove wiring to draft inducer at this time. 10. Remove screws (11) on perimeter of heat exchanger. If hot surface ignition is present, remove the connecting screws along with associated wiring at this time. 11. In an upward and forward motion, lift heat exchanger from the unit. 1� sh each heal exchanger tube W water from a hose and blow out with air to remove excessive moisture. If heat exchanger is blocked, especially with soot, and cannot be flushed, it must be replaced. 13. Reassemble (steps 1 through 11 in reverse order. It is recommended that at the beginning of the heating season and approximately midway in the heating season a visual inspection be made of the main burner flames and pilot flame on standing pilot models for the desired flame appearance by a qualified installer, service agency, or the gas supplier. It is also recommended that at the beginning of the heating season, the flame sensor on hot surface ignition models be cleaned with steel wool by a qualified installer, service agency, or the gas supplier. REPLACEMENT PARTS Contact your focal distributor for a complete parts list. See enclosed sheet. TROUBLESHOOTING Refer to Figure 27 for determining cause of unit problems. WIRING DIAGRAM Figure 28 is a complete wiring diagram for the furnace and power sources. 33 34 FIGURE 27 INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE FOR UTEC 1012.922 (115 VAC IGNITER) F t g %Ai z z z l)r ( f ) co I1: O cr O O F- Z O LL -. O O H" Q zz , O Ln H- ED O z F- Z LL. 0 D O IL )-UI- n O O O J Z I I 0 Z 1L IL 0 START I. SET FAN SWITCH TO AUTO 2. SET THERMOSTAT TO CALL FOR HEAT INDUCED ET • YES 26 SEC.PREPURGE I YES 1 YES IGNITER WARMS U AND GLOWS RED 5 SECONDS WARMRP YES YES YES MAIN BURNER LIGHTS YES MAIN BURNER REMAINS POWERED AND LIT YES INDOOR BLOWER MOTOR STARTS APPROX.12 SECONDS AFTER GAS VALVE OPENS YES SYSTEM RUNS UNTIL CALL FOR HEAT ENDS YES TURN IHERMOSTAT TO OFF VALVE S UTS OFF FLAME OFF ON MOTOR STOPS AFTER 5 SEC. INDOOR BLOWER MOTOR STOPS AFTER 10/1:0/IG0 /160 SECONDS TROUOLES•DOTING ENDS NO HO N NO INTEGRATED FURNACE CONTROL (IFC) TROUBLESHOOTING GUIDE W /ICM MOTOR & MINI IGNITOR 1115 VAC IGNITER) IF TIE PRESSURE SWITCH DOESN'T CLOSE WITHIN 6i SEC. THE IOM WILL STOP FOR 5 MIN. AND RETRY • CHECK FOR II5VAC TO BLOWER MOTOR REPLACE UFCI IF MIRING TO YES DRAFT MOTOR IS DC REPLACE IOM MOTOR SYSTEM WILL ATTEMPT TO LIGHT 4 TIMES. VOLTAGE IS PRESENT AT THE VALVE FOR ONLY S SECONDS DURING EACH TRIAL FOR IGNITION (SYSTEM WILL 00 INTO A I-FOUR LOCKOUT AFTER 4 TRIES). THE SLOWER AND INDUCED DRAFT BLOWER WILL RUN III SEC. IF TIE SECOND IGNITION TRIM. FAILS TO SENSE Fl. APE • CHECK FOR 24VAC ACROSS THE VALVE AND VALVE TERMINALS ON THE IIFCI • CHECK FOR II5VAC ACROSS BLOWER MOTOR AND BLOWER MOTOR TERMINALS (LI ► L2) ON IIFCI fNG ' CHECK 115Y AC. WIRING FROM IFC TO LI L L2 ENTERING UNIT • REMOVE UFO COVER. CHECK LIMITS POWER `YES MICROPROCESSOR STATUS LEO ON NOTE, *OP LED WILL FLASH TO INDICATE TWINNING CIRCUIT FAULTS ; YES CHECK FOR 24 VAC FROM •W • TO •CON IFC • CHECK LIMITS. (CLOSED) • CHECK WIRING • CHECK PRESSURE SWITCH. (OPEN) • CHECK FOR BLOCKED VENT I►I REPLACE SWITCH] • CHECK AIR PROVING SWITCH (CLOSED) • CHECK WIRING TO IGNITER • CHECK FOR 115VAC AT IGNITER. TERMINALS ANO AT IIFCI TERMINALS ;YES REPLACE IGNITER • CHECK IGNITER POSITION. • CHECK FOR OAS FLOW TO AND FROM VALVE. REPLACE VALVE IF NO FLOW TNRU VALVE MOTE. IF (IFC) GOES INTO LOCKOUT WAIT DO SECONDS THEN RESET SYSTEM • CHECK POLARITY OF II5VAC SUPPLY • CHECK CONTINUITY OF OROUNO WIRE • CHECK INSULATION OH IGNITER LEAOS • LED CHECK F FLAME CURRENT (YELLOW T 0 LE01 . IT FLASHES IF CURRENT IS MARGINAL. • THAN POWER OFF TO UNIT • CLEAN FLAME SENSOR WITH STEEL WOOL IF LEO FLASHES • RESTORE POWER TO UNIT • IF CHECKS ARE OK. REPLACE )IFC) REPLACE HARNESS REPLACE IFC. NO YET • CHECK LINE VOLTAGE POWER NO 1 DECK LOW VOLTAGE TRANSPONIERR • CHECK •IN -UNE• FUSE ON TRANSFORMER LOW VOLTAGE LINE IA HATE, IF (IFC, GOES INTO LOCKOUT WAIT 35 SECONDS THEN RESET SYSTEM • CHECK CONTINUITY OF GROUND WIRE. NOTE, IF GROUND IS POOR OR ERATIC. SHUTDOWN MAY OCCUR OCCASIONALLY EVEN THOUGH OPERATION IS NORMAL AT TIE TIME OF CHECKOUT. • CHECK FLAME SENSE CURRENT • CHECK FOR EXCESSIVE ((CAT AT IGNITER BASE, NTEW . ABOVE 1000 F (50B CI CAUSES SHORT TO GROUND) • TURN POWER OFF TO UNIT. • CLEAN FLAME SENSOR VTIH STEEL WOOL. • RESTORE POWER TO UNIT. • IF CHECKS ARE OK, REPLACE IIFCI • CHEEK FOR PROPER THERMOSTAT OPERATION. REMOVE VALVE LEAD Al IIF61 IF VALVE CLOSED. RECHECK THERMOSTAT AND MIRING IF NOT, REPLACE VALVE • CHECK FOR OPEN LIMIT. REPLACE (trc) • CHECK FOR OPEN LIMIT. I REPLACE (IFC) REPLACE (IFC) NO_I CHECK THERMOSTAT WIRING ♦I REPLACE SWITCH NO REPLACE IIFCI • IF WIRING TO IGNITER IS OK REPLACE IIFCI IF WIRING TO VALVE IS OI YES RESEAT 16 PIN CONTROL WIRING —*HARNESS PLUGS ON MOTOR A IFC. UNIT WORKS PROPERLY? 1, NO ) USE ICM MOTOR TROUBLESHOOTING BOX TO CHECK MOTOR FOR PROPER OPERATION) TEE !ND CHECK 1CH MOTOR CENTRAL REPLACE MOTOR HARNESS FOR COUTINUITY L ELECTRONICS DAMAGED PINS. HARNESS OK 7 REPEAT PROCEDURE UNTIL TROUDLEFHEE OPERATION IS OBTAINED. 92- 22/44 -14 -UU P FLITS (HOT SURFACE) M - c I C c P 3 O WHITE I RODGERS 7 7 I I 4 4 2 5 5 6 6 3 - 3 I 9 (MAIN LIMIT ROLLOUT CONTROL) CONTROL) BK W BK 2-PIN CONNECTOR R w — BL — Y — G BL i R ‘-9 -PIN CONNECTOR P -5 (VENT SAFETY CONTROL) (OPT.) (ROLLOUT CONTROL K W BK 4 -PIN CONNECTOR HALC O - rt MRLC . BR PR R R (ROLLOUT CONTROL) 6 -PIN COP 2CTOR MEAT ASSISTED LIMIT CNTRL. ONFLOW & HORIZONTAL ONLY 9 -PIN (RED) CONNECTOR P -I —BL -4 -Y 2 5 0 7 Y 6 3 8 9 • S © LT LT LT LT cot -0-0- FLAME PWR 2.0 AMP + b SLOWBLOW + 24VAC FUSE CON R TO 115 /I /60 N- Into- - -I- 4 POWER SUPPLY I I I _H.n c DISC t1. _ �"- TO CC Gw ' :Y.R 000 000 000 PI IFC BK • P 2 � 00a / NEUTRALS HUMLIEAC / mm mHm0 COMPONENT ALC AUX. LIMIT CONTROL (TEMP) BR BLOWER RELAY CC COMPRESSOR CONTACTOR CT CONTROL TRANSFORMER DISC DISCONNECT SWITCH FR F F A A N N C REL C A AI CLEANER EL S (FLS SENSOR E OHD GROUND OVA GAS VALVE RELAY HALC HEAT ASSISTED LIMIT CNTRL NCR HEAT /COOL RELAY HUM HUMIDIFIER RELAY IBM INDOOR BLOWER MOTOR ION INDUCED DRAFT MOTOR CODE DR INDUCED DRAFT RELAY IE IGNITOR ELEMENT IFC INTRORTO FURNACE CNTRL IR IGNITION RELAY C LIMIT CONTROL MGV MAIN GAS VALVE C MAN. RESET LIMIT CNTRL MV MAIN VALVE NPC NEG. PRESSURE CNTRL PBS PUSH BUTTON SWITCH PFC POWER FACTOR CHOKE PL PLUG RC RUN CAPACITOR TM THERMOSTAT W/C) TR THERMOSTAT RELAY NOTES: 1. IF FACTORY WIRING OF HEATING AND COOLING SPEEDS IS NOT DESIRABLE. REFER TO SPEC. SHEET FOR APPRO- PRIATE SPEEDS. 2 CONNECT UNUSED MOTOR LEADS TO Mt AND M2. 3. MODELS WITH 3 SPEED MOTOR - BLUE LEAD IS FOR MEDIUM SPEED NO YELLOW LEAD ON MOTOR. 4. A. UPFLOW 6 DOWNFLOW MODELS (I) MRLC B. UPFLOW /HORIZONTAL (3) MRLC(S) C. HORIZONTAL ONLY MODELS (21 MRLC(SI w PFC 2 -PIN CONNECTOR P -9 —5 -PIN CONNECTOR P -8 BK •-BK -o GND PBS d = (BLOWER OR SWITCH) JUNCTION BOX WIRING INFORMATION LINE VOLTAGE - FACTORY STANDARD - FACTORY OPTION -FIELD INSTALLED LOW VOLTAGE - FACTORY STANDARD - FACTORY OPTION -FIELD INSTALLED REPLACEMENT WIRE -MUST BE THE SAME SIZE AND TYPE OF INSULATION, AS ORIGINAL (105 C MIN.) WARNING - CABINET MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C.. AND LOCAL CODES. DISC (OR CB) F - z z � 4 Er1 S1PP 0 � I rIL21 O' - - _ ` '1 NPC MRLC LC 24 VA MRLC :P5 P) - 8 I P5-5 P1 -5 P5 -6 P1 -6 P1 -4 GVR C WIRING DIAGRAM UPFLOW. OOWNFLOW & HORIZONTAL BLOWER INDUCED DRAFT, GAS FIRED. FORCED AIR FURNACE. SINGLE STAGE HEAT. SINGLE STAGE CODL.ROBERTSHAW.WHITE RODGERS OR HONEYWELL GAS VALVE.HOT SURFACE IGNITION ]R. BY MGR P5 -3P1 -3 BK BR BL G 0 APP. BY BLACK BROWN BLUE GREEN GRANGE IFC PR R w Y r - I P3-I C tiE GNU P3-2 P4 -2 P2 115 VAC SL01. : C T n 24WAC -L 4 PI-9 GNU COM WIRE COLOR CODE MO Ca PI -7 a[ x IFLMS}--, P5-7 PURPLE RED WHITE YELLOW DATE OVG . 2- 20 -95) g0- 24212 -02 REV 01 -n 3 c, 7T m 03 R-t4 16. St - Doti E Nk C'oA s- ,14crrl 7.4 rut 64•'5 041 kc •�. UJ%4 &A-S usoac. -Ti r.ICT iStVL: P.P. & S. Heating & A/C Inc. 12022 98th Ave. NE Kirkland, WA 98034 p - wt 507. U4-.s FAXOACk. -- ?VI -) 60 GAPS WA'faR guntlafix. c uMtrs; -- 44 fr'uR.MA-cE -TE aks u "� It rs s j f rvi Fo g- RECEIVED CITY. OF TUKWILA OCT 1 9 1999 PERMIT CENTER Mcici -ODD I Project Name _ � r _ tieA1ot Ln+- Address: 5 A'X S /CZ) 4 L, Si i v vt a Residential Building Permit Number: mq --0.- /, 1 . Prescriptive Option W.S.E.C. Chapter 6, (check building permit option used): I. 0 l a III. ❑IV. CI v. ❑VI. CI vii. CI VIII. 2. House Square Footage (HSqFt) Z I Q `i 3. Heating System installed, (check system type below): El a. Electric Resistance /21 BTU /h per sq. ft. cm � TUKWILA Cl b. Electric (forced air) /24 BTU /h per sq. ft. OCT 1 8 1999 PERMIT CENTER 53 c. Other Fuels (gas, heat pump) /27 BTU /h per sq. ft. 4. Equipment: a. Make PR I=mo b. Model [z6 L 14 c G- 7 c. Size in BTU's S%-4cco 5. Calculation/(HSqFt) 7 _- 1 O ° I (see line 2 above) BTU /h X Z ' , (see line 3 a, b, or c above) 56'74'3 BTU Equipment Maximum Size PERMIT APPLICATION #: Applicant's Signature: 7/9/96 CITY Of TUKWILA ., Permit C ,rer 6300 Southcenter Boulevard, Suite 100, Tukwila, WA 98188 Telephone: (206) 431 -3670 Prescriptive Heating System Sizing for Single Family Homes - New Construction Washington State Energy Code Chapter 9, Climate Zone 1 Date: H -6 ACTIVITY NUMBER: M99 -0201 DATE: 10 -15 -99 PROJECT NAME: THE JUNCTION - LOT # 7 XX Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # ._ Revision # - After Permit Is Issued DEPARTMENTS: Fire feevention u & W r k I Structural �� � BuWg Division DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete TUES /THURS ROUTING: Please Route Structural Review Required APPROVALS OR CORRECTIONS: (ten days) Approved n Approved with Conditions \PRROUTE.DOC 5/99 PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP K Permit Coordinator Planning Division DUE DATE: 10 -19 -99 Incomplete n Not Applicable Comments: No further Review Required n n REVIEWER'S INITIALS: DATE: DUE DATE 11 -16-99 Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE Approved n Approved with Conditions n Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: NOV -02 -99 TUE 12:21 PM P P &S HEATING (.:. FAX:4258258147 • '•� r; : , C11 1x Lf cal -R:sgo X P3 d � •H 4 t w wdao. • ~ 14"( ..A 0 0 • k y • C O H J 0 PAGE 1