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Permit M99-0237 - COLLIER WILLIAM
M99 -0237 13214 30 Pl. So. William Collier V..�•��']s.; yeC•.�ln •aMniR.nwn•.+rwnM City of Tukwila Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M99 -0237 Type: B -MECH Category: RES Address: 13214 30 PL S Location: Parcel #: 734660 -0299 Contractor License No: WASHIES07403 UMC Edition: 1997 Signature: MECHANICAL PERMIT Valuation: Permit Fee: ..: (206) 4313670 Status: ISSUED Issued: 01/13/2000 Expires: 07/11/2000 Phone: Phone: (206)243 -4986 Phone: 206- 378 -6922 Phone: 206 - 282 -4700 TENANT WILLIAM COLLIER 13214 30 PL S, TUKWILA, WA 98168 OWNER COLLIER WILLIAM D 13214 30TH PL S, TUKWILA WA 98168 CONTACT SHARON MAYNARD 2800 THORNDYKE AV W, SEATTLE, WA 98199 CONTRACTOR WASHINGTON ENERGY SERVICES CO 2800 THORNDYKE AV W, SEATTLE, WA 98199 * *** * * * ** * * * * ** fit********** k**************** * ** ***•k* * * * * *** * * *** * * * * * **** Permit Description: REPLACE BRYANT 51,000 BTU GAS. FURNACE, REPLACE & RELOCATE EMPIRE GAS WALL FURNACE.. *** ** * **. ***** vii** *** * *** ** *** *** ** ** * ** ** * * * * *.* k* *** ***fir *•k•k *. * ** * * ** * ** *fit * ** ,000.00 66.38 Permit Cente Authorized Signature Date I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this building permit. Date: J j L aD Print Name:_ _ Y'. Title: g-h't This permit shall become null and void if the.work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. CITY OF TUKWILA Address: 13214 30 PL S Suite: Tenant: WILLIAM COLLIER Type: B-MECH Parcel if: 734660-0299 kkA**A***k.“*A**4,1.****A****Aik**1.A Permit Conditions: 1. Plumbing permits shall be obtained through the Seattle-King County Department of Public Health. Plumbing will be inspected by that agency, including all gas piping (296-4722). 2. Electrical permits shall be ,obtained through the Washington State Division of Labor 'and Industries and all electrical work will be inspected by that agency (248-6630). 3. No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. 4. All permits, inspection records, and approved plans shall be available at the job site prior to the start of any con- struction. These documents are to be maintained and avail- able until final inspection'approVal is granted. 5. All construction to be done in conformance with approved plang and requirements of the Uniform Building Code (1997 Edition) as amended, Uniform Mechanical Code (1997 Edition), and Washington State Energy Code (1)97 Edition). 6. Validity of Permit. The issuance of a permit or approval of plans, specifications, and computations shall not be con- strued to be a perMit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinance of the Jurisdiction. No permit presuMing to give authority to violate or cancel the provisions of this code shall be valid. 7. Manufacturers installation instructions required on site for the building inspectors review. Permit No: M99-0237 Status: ISSUED Applied: 11/29/1999 Issued: 01/13/2000 Project Name/Tenant:, UL,.) .,\ t &(Ne-. c _r),\ Value of Mechanical Equipment: Site Addresi : I L{ ' ,�� CitxxS�ate/Zip: Tax Parcel umber: �� Property Owner: Lam; { \ �, „,.,r_., Cal 1 y Date: I Phone: (Ion) 9 Street Address: ( C � City State/Zip: �±�'%i y., Contractor: (L a ) Address: Street Address: .3%1)0 7 „ • s tar _ vO City /State/Zip: C'ty State/Zip: , . ' t e. c t - T `ig Contact Person: ( e C Phone: (�pt 3 _ �� a a Street Address: City State /Zip: Fax #: ( ) Co v - V - rut , r BUILDING OWNER OR AUTHORIZED AGENT: Signature: a_,_ ,� a I -CAL t C.^ n Date: I a � / 9 Print nam `G 'elcy ( C � Phone: (.. ;p j'i �±�'%i y., Fax #: ( ) Address: City /State/Zip: CITY OF T U( VILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Mechanical Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. MECHANICAL PERMIT. REVIEW ANDAPPROVAL REQUESTED : '(TO BEFILLED;OUT Description of work to be done (please be specific): 3sr v � ` fit 6c o t�1t L Ls—if (NM Q / r o �-�( a,0 �- Y� (tacO4rCx E�'r o ; �rSZ U oUn c �c \ rr �� CQ . J Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued OR submit Form H "Affidavit in Lieu of Contractor Registration ". Building Owner /Authorized Agent: If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. Expiration of Plan Review - Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 114.4 of the Uniform Mechanical Code (current edition). No application shall be extended more than once. Date application aY - gc1 11/2/99 Date application expires: - Appl' ti aken by: (initials) V Submittal Requirements Floor plan and system layout Roof plan required to identify individual equipment and the location of each installation (Uniform Mechanical Code 504 (e)) Details and elevations (for roof mounted equipment) and proposed screening Heat Loss Calculations or Washington State Energy Code Form #H -7 H.V.A.C. over 2,000 CFM (approximately 5 ton and larger) must be provided with smoke detection shut- off and will be routed to the Fire Prevention division for additional comments (Uniform Mechanical Code 1009). Specifications must be provided to show that replacement equipment complies with the efficiency ratings and other applicable requirements of the Washington State Nonresidential Energy Code. Structural engineer's analysis is required for new and the replacement -of existing roof equipment weighing 400 pounds and greater (Uniform Building Code 1632.1). Structural documentation shall be stamped by a Washington State licensed Structural Engineer. Mechanical Permits COMMERCIAL: Two complete sets of drawings and attachments required with application submittal 11/2/99 ndscpnl.doc NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. RESIDENTIAL: Two complete sets of attachments required with application submittal Submittal Requirements New Single Family Residence Heat loss calculations or Form H -6. Equipment specifications. Change -out or replacement of existing mechanical equipment I Narrative of work to be done, including modification to duct work. Installation of Gas Fireplace Narrative with specification of equipment and chimney type. If using existing chimney, provide a letter by a certified chimney sweep stating that the chimney is in safe condition. NOTE: Water heaters and vents are included in the Uniform Mechanical Code — please include any water heaters or vents being installed or replaced. +++++^++�**A*++*++***°a +A**+**+*++•++*aA*A+* CITY OF. TUKNILA. WA \RxNSMIT .8^*fr*+^x**+++++*+fk+6*++ lRA.GMIT Number: R9800218 Amount: 66.38 01,.13/O o9:28 Payment Method: CHECK Notation: mDF INCORPORATED In it: Permit No: M99~0287 Type: B-M[CH MECHANICAL PERMIT Parcel Na : 734660^0299 Site Address: 13214 30 PL � Total Fees: .66.38' [his Payment 66.38 Total ALL Pmts: ' 6638 8alanoe: AO 7 ^*+**^*+4 Aoc»unt: ,Code 000/345.B30 000/322.100 Description `. PLAN CHECK - KES MECHANICAL - ''� 5.3:J0 y " C s.. vice and maintenance procedures DELUXE 2 -SPEED GAS -FIRED INDUCED - COMBUSTION FURNACES 330AAV 331 AAV Series A R oFIUKWIIA NOTE: Read the entire instruction manual before performing any service or maintenance. This symbol indicates a change since the last issue. These procedures are for size 40,000 through 135,000 Btuh units, Index SAFETY CONSIDERATIONS 1 -2 ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE 2 CARE AND MAINTENANCE 2 -7 Air Filter Arrangement 2 -3 Blower Motor and Wheel 3 -4 Cleaning Heat Exchanger 4 -6 Electrical Controls and Wiring 6 -7 Troubleshooting 7 -10 Unit Wiring Diagram 8 Service Label 9 Troubleshooting Guide 10 SAFETY CONSIDERATIONS Page 10 291999 pERM CENT Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified person- nel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, tags, and labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code NFPA No. 54- 1992 /ANSI Z223.1.1992. In Canada, refer to the current edition of the National Standard of Canada CAN /CGA- B149.1- and .2 -M91 Natural Gas and Propane Gas Installation Codes. Wear safety glasses and work gloves. Have fire extinguisher available during start -up and adjustment procedures and service calls. Recognize safety information. This is the safety -alert symbol A . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and CAU- TION. These words are used with the safety -alert symbol. DAN- GER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. —T- 000000 000000 000000 00000OOOG 0000OOOO 00000000 GCERT EFFICIENCY RATING CERTIFIED ama Cancels: SPO4 -24 Fig. 1 —Model 331AAV Horizontal SPO4 -28 1 -15 -95 A94087 eI ° ° ° cam© ° CZ:11 © ©G'0 00 Fig. 2 —Model 331 AAV Downflow 0 A94088 A94085 Fig. 3 —Model 3 �AAV U t�lo� ' ♦^ °Yin FURNACE CASING WIDTH FILTER SIZE FILTER TYPE Side Return Bottom Return 14 -3/16 (1) 16 X 25 X 1 • (1) 14 X 25 X 1 Cleanable 17 -1/2 (1) 16 X 25 X 1* (1) 16 X 25 X 1 Cleanable 21 (1)16X25X1 (1)20X25X1* Cleanable 24 -1/2 (2) 16 X 25 X 1• (1) 24 X 25 X 1 Cleanable FURNACE CASING WIDTH FILTER SIZE FILTER TYPE 14.3/16 (2) 14 X 20 X 1 Cleanable 17 -1/2 (2) 14 X 20 X 1 Cleanable 21 (2) 16 X 20 X 1 Cleanable 24-1/2 (2) 16 X 20 X 1 Cleanable ?IA WARNING: The ability to prop „y perform mainte- nance on this equipment requires certain expertise, me- chanical skills, tools, and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment other than those procedures recom- mended in the User's Manual. A FAILURE TO FOL- LOW THIS WARNING COULD RESULT IN POS- SIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS PERSONAL INJURY, OR DEATH. ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE CAUTION: Electrostatic discharge can affect electronic components. Take precautions during furnace installation and servicing to protect the furnace electronic control. Precautions will prevent electrostatic discharges from personnel and hand tools which are held during the procedure. These precautions will help to avoid exposing the control to electrostatic discharge by putting the furnace, the control, and the person at the same electro- static potential. 1. Disconnect all power to the furnace. DO NOT TOUCH THE CONTROL OR ANY WIRE CONNECTED TO THE CONTROL PRIOR TO DISCHARGING YOUR BODY'S ELECTROSTATIC CHARGE TO GROUND. 2. Firmly touch a clean, unpainted, metal surface of the furnace chassis which is close to the control. Tools held in a person's hand during grounding will be satisfactorily discharged. 3. After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity (for example; DO NOT move or shuffle your feet, DO NOT touch un- grounded objects, etc.). 4. If you touch ungrounded objects (recharge your body with static electricity), firmly touch furnace again before touch- ing control or wires. 5. Use this procedure for installed and uninstalled (un- grounded) furnaces. 6. Before removing a new control from its container, dis- charge your body's electrostatic charge to ground to protect the control from damage. If the control is to be installed in a furnace, follow items 1. through 5. before bringing the control or yourself into contact with the furnace. Put all used AND new controls into containers before touching ungrounded objects. 7. An ESD service kit (available from commercial sources) may also be used to prevent ESD damage. CARE AND MAINTENANCE For continuing high performance and to minimize possible equip- ment failure, it is essential that periodic maintenance be performed on this equipment. Consult your local dealer as to the proper frequency of maintenance and the availability of a maintenance contract. —2— WARNING: Never store anything on, near, or in contact with the furnace, such as: 1. Spray or aerosol cans, rags, brooms, dust mops, vacuum cleaners, or other cleaning tools. 2. Soap powders, bleaches, waxes or other cleaning compounds, plastic or plastic containers, gasoline, kero- sene, cigarette lighter fluid, dry cleaning fluids, or other volatile fluids. 3. Paint thinners and other painting compounds, paper bags or other paper products. A failure to follow this warning could result in corrosion of the heat exchanger, fire, personal injury, or death. A WARNING: Turn off the gas and electrical supplies to the unit before performing any maintenance or service on it. Follow the operating instructions on the label attached to the furnace. A failure to follow this warning could result in personal injury. The minimum maintenance that should be performed on this equipment is as follows: 1. Check and clean air filter each month or more frequently if required. Replace if torn. 2. Check blower motor and wheel for cleanliness each heating and cooling season. Clean and lubricate as necessary. 3. Check electrical connections for tightness and controls for proper operation each heating season. Service as necessary. CAUTION: As with any mechanical equipment, per- sonal injury can result from sharp metal edges, etc.; therefore, be careful when removing parts. A. Air Filter Arrangement The air filter arrangement may vary depending on the application. Refer to Table 1 or 2 for filter size information. TABLE 1— DOWNFLOW /HORIZONTAL FILTER SIZE INFORMATION (IN.) TABLE 2— UPFLOW FILTER SIZE INFORMATION (IN.) • Factory provided wi h the furnace. Filters may be field modified as required by cutting and folding the frame as indicated on the filter. WARNING: Never operate unit without a filter or with filter access door removed. A failure to follow this warning could result in fire, personal injury, or death. kb. Lubricate motor every 5 years if mote used on intermittent operation (thermostat FAN switch in AU u position), or every 2 years if motor is in continuous operation (thermostat FAN switch in ON position). Remember to disconnect the electrical supply before removing access doors. Clean and lubricate as follows: 1. Remove blower access door. 2. Disconnect vent pipe on downflow/horizontal furnace only. a. Remove vent pipe enclosure. b. Disconnect vent pipe and remove short piece of pipe from furnace. f -- AUXILIARY LIMIT SWITCH MOUNTING SCREWS RELIEF BOX VENT PIPE ENCLOSURE CONTROL DRAFT SAFEGUARD SWITCH PRESSURE SWITCHES MANUAL RESET LIMIT SWITCHES A93394 Fig. 7 —Model 331AAV Downflow c. Disconnect wires from auxiliary limit on blower housing (if present). 3. Disconnect blower electrical leads from control. (See Fig. 6 and 7.) Note location of wires for reassembly. 4. Remove control. 5. Remove screws holding blower assembly to blower deck and slide blower assembly out of furnace. 6. Loosen a screw in strap holding motor capacitor to blower housing and slide capacitor out from under strap. 7. Mark blower wheel, motor, and motor support in relation to blower housing before disassembly to ensure proper reas- sembly. 8. Loosen setscrew holding blower wheel on motor shaft. 9. Remove bolts holding motor and motor mount to blower housing and slide motor and mount out of housing. Discon- nect ground wire attached to blower housing before remov- ing motor. —4— 10. Lubricate r(,.. (when oil ports are provided). Remove dust caps or plugs from oil ports located at each end of motor. b. Use a good grade of SAE 20 nondetergent motor oil and put 1 teaspoon, 5 cc, 3/16 oz, or 16 to 25 drops in each oil port. Do not over -oil. Allow time for total quantity of oil to be absorbed into each bearing. After oiling motor, be sure to wipe excess oil from motor housing. Replace dust cap or plugs on oil ports. Remove blower wheel from housing. a. Mark cutoff location to ensure proper reassembly. b. Remove screws holding cutoff plate and remove cutoff plate from housing. c. Lift blower wheel from housing through opening. 12. Clean blower wheel and motor using a vacuum with soft brush attachment. Do not remove or disturb balance weights (clips) on blower wheel blades. The blower wheel should not be dropped or bent as balance will be affected. 13. Reinstall blower wheel by reversing items 11 a. through c. Be sure wheel is positioned for proper rotation. 14. Reassemble motor and blower by reversing items 5 through 9. If motor has ground wire, be sure it is connected as before. A CAUTION: Be sure the motor is properly positioned in the blower housing. The motor oil ports must be at a minimum of 45° above the horizontal centerline of the motor after the blower assembly has been reinstalled in the furnace. 15. Reinstall blower assembly in furnace. 16. Reinstall control. (See step C.13 for reassembly of vent pipe and flue enclosure for downflow/horizontal furnaces.) 17. Connect blower electrical leads to control. Please note that connections are polarized for assembly. DO NOT FORCE. C. Cleaning Heat Exchanger The following steps should be performed by a qualified service technician: NOTE: Deposits of'soot and carbon indicate the existence of a problem which needs to be corrected. Take action to correct the problem. If it becomes necessary to clean the heat exchanger because of carbon deposits, soot, etc., proceed as follows: 1. Turn gas and power to furnace to OFF. 2. Remove control and blower access doors. 3. Remove vent pipe enclosure on downflow /horizontal fur- nace only and disconnect vent pipe from relief box. 4. Remove 2 screws that secure relief box. (See Fig. 6 or 7.) 5. Disconnect wires to the following components. Mark wires to aid in reconnection of: a. Draft safeguard switch. b. Inducer motor. c. Pressure switch(es). d. Limit overtemperature switch(es). e. Gas valve. 115 -VOLT FIELD - SUPPLIED FUSED DISCONNECT 115 -VOLT FIELD - SUPPLIED FUSED DISCONNECT 18. Check for gas leaks. 19. Replace control door. FOUR WIRE TWO -WIRE HEATING - ONLY JUNCTION BOX SIX WIRE THREE -WIRE HEATING - ONLY JUNCTION BOX FURNACE rm CONTROL BOX 24 -VOLT TERMINAL BLOCK FURNACE CONTROL BOX 24 -VOLT TERMINAL BLOCK NOTE: WARNING: Never use a match or other open flame to check for gas leaks. Use a soap - and -water solution. A failure to follow this warning could result in fire, personal injury, or death. D. Electrical Controls and Wiring NOTE: There may be more than 1 electrical supply to unit. The electrical ground and polarity for 115 -v wiring must be maintained properly. Refer to Fig. 10 and 11 for field wiring information and to Fig. 12 for unit wiring information. If the (CN)$ Y2QcYt - r NOTE: Connect Y- terminal as shown for proper operation. Fig. 10 Heating and Cooling Application Wiring Diagram Connect Y- terminal as shown for proper operation. - --- FIELD 24 =VOLT WIRING - --- FIELD 115 -, 208/230 -, 460 -VOLT WIRING FACTORY 24 -VOLT WIRING FACTORY 115 -VOLT WIRING 1 -STAGE THERMOSTAT TERMINALS • • rti CONDENSING UNIT FIELD- SUPPLIED FUSED DISCONNECT - 208/230- OR 460 -VOLT - -- THREE PHASE 1 208/230 - VOLT SINGLE PHASE NOTE: If any of the original wire, as supplied, must be replaced, use same type or equivalent wire. - --- FIELD 24 -VOLT WIRING - --- FIELD 115 -, 208/230 -, 460 -VOLT WIRING FACTORY 24 -VOLT WIRING FACTORY 115 -VOLT WIRING 2 -STAGE THERMOSTAT FIELD - SUPPLIED TERMINALS FUSED DISCONNECT 2 -SPEED CONDENSING UNIT — 1205/230- OR - 460 -VOLT THREE PHASE 1 208/230 - VOLT — / SINGLE — PHASE NOTE: If any of the original wire, as supplied, must be replaced, use same type or equivalent wire. A93378 A93379 — Fig. 11— Heating and Cooling Application Wiring Diagram for 2 -Stage Thermostats and /or 2 -Speed Condensing Units polarity is NOT correct, the furnace control will display code 02 on the status LED and prevent heat operation. The control system also requires an earth ground for proper operation of the microproces- sor. With power disconnected to unit, check all electrical connections for tightness. Tighten all screws on electrical connections. If any smoky or butned connections are noticed, disassemble the connec- tion, clean all parts and stripped wire, and reassemble properly and securely. Electrical controls are difficult to check without proper instrumentation; therefore, reconnect electrical power to unit and observe unit through 1 complete operating cycle. CONNECTION DIAGRAM NOTE LS FRS2 LPS� RED® GRY /1PS tiR11 w TO115VAC IUI HELD DISCONNECT SNITCJ1 SCHEMATIC DIAGRAM NOTE II (NATURAL GAS 6 PROPANE) 'EOUPYENTGROUND � v ¢ a WHEN USED, _ Ntlo > BERIN � BNVLDR .0,.% l21 Li '• MED (0 / BLWY ME SS LOPS � 9W 1 &R cER ..G A M Ni — BLWR �' w ,C • IM=_ •.. lib + CiMI AL51 m • (WREN MED) NOTE HE 1 / ••� �(035(i N3HM] . 6 351 — 11VA Oct L' • Q .J 1 1 5 1 (' )()�'� • Y y Pty IDY FUSED OtSCoNNECT CJW SWITCH ry RECTO) JB NOTEtI I� N OTE is Biw ■M EA C COMMON CM I EAC -2 t I CAP - ¢ 4 Ntl0 Htl0 03H Jut 1 T L FIR ; WH1. __ GRRT__ HEAT . SEi UP .;ELS SWITCH a I wHT \J 17 L� - G p R ply 1 2 I , 2 m PL3 1- SF Ana R I O 1 NORM *v O HI HT .00 LO HT 17 11 = g o e 0 Y m Y, • IO R O )� y >r--) Pt3 ) 1 In Na 2 3 • _ C o DFF SWITCH I (SECI m Nit) 1 2 Pu PR IIV I ) ),, — � , ` 5A 2 RED MINT II 90 sEc t� O, SEG*v to. Pl2 N - FIJI SEC, NOTE es IRAN - ^!YY' 2wAC R � )1 ) j ) N/A N/A >S 1IO SEC O ,=.1 L 225 SEC •� t� 2 STAGE __ 0000 FWWACE CONTROL OZ E y PEE ONN NUB 1; HtlO O (7 OO G = so '� . ) i L R BLN WHT N/A O L1/1.2 GP _ 2 FRS2 NOTE AI 1 1 1 YG • VR 2 I FRSI �' ,� * . o M.0.0.al tw.r n Mil f.OM.. al 1:444/4 ..... n RED R O � wr • J (YNI7EIN USED Pl .4.4 Cliil R•... .,.I ! .. IRAN ! 3-- R TEST SLAVE% Wmt T 1 II 6 aiALS2-IAISt o « co. t.w 6:5 uws EA C. ..M.T7iir7aim ■I MFOI0 R / t/ i m TJ Pit v v � NOTE NO LPS + t� 1• � _ ^' G LO RED BLWM a L 9J'NOL WON ti &W ON •L • "�• SEC, "� t:.. -- G •"•' a. n I:, FYI 2aV wt la s • • w t I MASTER • J,EGEND SW, 5 (WIZEN USED) LOPS ALS1 AUXILIARY LIMIT SWITCH. OVERTEMP: MANUAL RESET. SPST•(N.C.) PL1 12- CIRCUIT CONNECTOR AL52 AUXILIARY LIMIT SWITCH. OVERTEMP. -AUTO. RESET. SPST -(N C.) PL2 9- CIRCUIT CONNECTOR 811VLOR BLOWER ROTOR SPEED CHANGE RELAY. SPOT P1.3 3-CIRCUIT KRA CONNECTOR BHT•CLR CHANGE U SLOWER MOTOR SPEED CHGE RELAY .SPOT P 1- CIRCUIT FPS CONNECTOR BLWM BLOWER MOTOR. 4- SPEED. PERMANENT -SPUT- CAPACITOR P1.6 2- CIRCUIT HSI CONNECTOR BLWR BLOWER MOTOR RELAY. SPST -(N O) P1.7 2-CIRCUIT LINE/NEUTRAL CONNECTOR CAP CAPACITOR SWI HIGH-HEAT -ONLY SWITCH. SPST•(MANUA )* CPU MICROPR(V•FSSOR AND CIRCUITRY SW2 LOW - HEAT ONLY SWITCH. SPST•MANUAU* OSS DRAFT SAFEGUARD SWITCH SW3 a 4 BLOWER -OFF DELAY SETTING SWITCHES. EAC• ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1 AMP MAX) SPST•1MANWU* EAC -2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) TJ TWINNING JUMPER. SPOT FOR MASTER OR FRS1 FLAME ROLLOUT SWITCH OVERTEMP.- MANUAL RESET. SPST- (N.C.) SLAVE STATUS - (MANUAL CHANGE -OVER) fRS2 FLAME ROLLOUT SWITCH OVERTEMP: MANUAL RESET. SPST4N C) IRAN TRANSFORMER- 115VAC/24VAC FL FSE ALIE•PROVTNG SENSOR ELECTRODE TWIN/TEST 1- CIRCUIT TWINING BUSS CONNECTOR. FUI FUSE. 3 AMP. AUTOMOTIVE BLADE TYPE. FACTORY INSTALLED ALSO STATUS CODE RECALL FU2 FUSE.FIELDINSTALLED -•--.-- CPU �) NOTE 38 W2 (j -•;) 1JGYR1 � } 1 • i= V M ^ w • "Y 1G C t # # • • S } # { # f S 1 ) T )) • FSE • WA Ply � N/A _ _ 0 p�. % ti!?IES: 1. USE ONLY COPPER WIRE BETWEEN THE DISCONNECT SWITCH AND THE UNIT. 2. IF ANY OF THE ORIGINAL WIRE. AS SUPPLIED. MUST BE REPLACED. USE 1 HE SAME OR EQUIVALENT TYPE WIRE. 3. INDUCER (IOM) AND BLOWER (BLWM) MOTORS CONTAIN INTERNAL AUTO- RESET THERMAL OVERLOAD SWITCHES. 4 . BLOWER MOTOR SPEED SELECTIONS ARE FOR AVERAGE CONDITIONS. SEE INSTALLATION INSTRUCTIONS FOR DETAILS ON OPTIMUM SPEED SELECTION. 5. REPLACE ONLY WITH A 3-AMP FUSE. 6. AUXILIARY LIMIT SWITCHES (ALS1 6 21 USED ON OOWNFLOW MODELS ONLY. 7. THIS WIRE MUST BE CONNECTED TO FURNACE SHEET METAL FOR CONTROL TO PROVE FLAME. 6. FACTORY CONNECTED WHEN LGPS NOT USED. 9. SECONDS AKE AN ELECTRICAL REPRESENTATION ONLY. 10. BLOWER-ON DELAY: GAS HEATING 45 SECONDS. C000NG/HEAT PUMP 2 11. COOLING/HEAT PUMP BLOWER -OFF DELAY IS 90 SECONDS. 12. IGNITION- LOCKOUT WILL OCCUR AFTER FOUR CONSECUTIVE UNSUC- CESSFULTRIALS- FOR - IGNITION. CONTROL WILL AUTOMATICALLY RESET 13. CONTR M S BE GROUNDED AT PIN 10 OF 12 -PIN CONNECTOR 14. NA - NOT APPLICABLE 320B54-401 REV. o —ID— JUNCTION Gv GAS VALVE- REDUNDANT LOW -HEAT OPERATORS. 2 -STAGE 0 TERMINAL MPS HIGH -HEAT PRESSURE SWITCH. SPST•(N0) ■ CONTROL TERMINAL NPSR HIGH PRESSURE SWITCH RELAY. -HEAT SPST -IN C) -- FACTORY POWER WIRING (115VAC) HSI HOT SURFACE IGNITOR VACI -- - I11S FACTORY CONTROL WIRING (24VAC) HSIR HOT•SURFACE IGNITOR RELAY. SPST -(H 0) FIELD POWER WIRING (115VAC) HUM 24VAC HUMIDIFIER CONNECTION CS AMP MAX) FIELD CONTROL WIRING (24VAC) IOU INDUCED DRAFT MOTOR. 2- SPEED. SHADED -POLE TOR INDUCER MOTOR RELAY. SPST -(N 0) CONDUCTOR ON CONTROL YHLI.OR INDUCER MOTOR SPEED CHANGE RELAY. SPOT 0 H WIRING SCREW TERMINAL ILK BLOWER DOOR INTERLOCK SWITCH. SPST- 04.0.) JD JUNCTION BOX + FIELD GROUND LED LIGHT- EMITTING DIODE FOR STATUS CODES . LGPS LOW GAS - PRESSURE SWITCH. SPST•N 01 ,--)-7 EQUIPMENT GROUND LPS LOW -HEAT PRESSURE SWITCH. SPST -(N 0) LS LIMIT SWITCH. OVERTEMPERATUREAUTO RESET. SPST -(N 0) .JA- FIELD SPLICE MGVR MAIN GAS VALVE RELAY. OPST•(N 0) -1 . VALVE - 2. HUMIDIFIER - )- PLUG RECEPTICLE ,,,,,,,,,,/,,,,/ COMPONENT TEST ; ,, ,,/ /,,,,/,,,, To initiate the component test sequence with no thermostat inputs and with all inducer Post -Purge and Blower -Oft Delay periods completed, short the T NIN/TEST terminal to the 'COM' terminal for about two seconds. The control will turn ON the inducer motor Low- Speed, inducer motor High - Speed, HSI, blower motor Low -Gas -Heat Speed, blower motor High -Gas -Heat Speed, and blower motor High -Cool Speed for 7 -15 seconds each. Neither the gas valve nor the humidifier will be turned ON. Fig. 12 —Unit Wiring Diagram A94232 L Fig. 13— Service Label Service should be performed only by qualified persons. SERVICE If status code recall is needed, do not remove power or blower door. LED CODE STATUS CONTINUOUS OFF Check for 115V at L1 and 12, and 24V at SEC1 and SEC2. CONTINUOUS ON Control has 24V power. RAPID FLASHING Line voltage polarity reversed. If twinned, 24V power to one furnace may be out of phase with power to other furnace. EACH OF THE FOLLOWING STATUS CODES IS A TWO -DIGIT NUMBER WITH THE FIRST DIGIT DETERMINED BY THE NUMBER OF SHORT FLASHES AND THE SECOND DIGIT BY THE NUMBER OF LONG FLASHES. 11 NO PREVIOUS CODE - Stored status codes are erased when power (115V or 24V) to control is interrupted or 48 hours after each fault is cleared. 12 BLOWER ON AFTER POWER UP - Blower runs for 90 seconds, if unit is powered up during a call for heat (R -W/W1 closed). Note: 2 -sec. ON- delay. 13 LIMIT OR FLAME ROLL -OUT (FRS) SWITCH LOCKOUT - Auto -reset after three hours. FRS switch requires manual- reset. Check for: - Refer to #33 14 IGNITION LOCKOUT - Control.will auto -reset after three hours. Refer to #34. 21 GAS HEATING LOCKOUT - Control will NOT auto - reset. Check for: - Mis -wired gas valve - Defective control (valve relay) 22 ABNORMAL FLAME- PROVING SIGNAL - Flame Is proved while gas valve is de- energized. Inducer will run until fault is cleared. Check for: - Leaky gas valve - Stuck -open gas valve 23 LOW- OR HIGH -HEAT PRESSURE SWITCH DID NOT OPEN Check for: - Obstructed pressure tubing - Defective pressure switch (stuck closed) 24 SECONDARY VOLTAGE FUSE IS OPEN Check for: - Short-circuit in secondary voltage (24V) wiring 31 HIGH -HEAT PRESSURE SWITCH OR RELAY DID NOT CLOSE OR REOPENED Check for: - Control relay may be defective - Refer to #32 32 LOW -HEAT PRESSURE, DRAFT SAFEGUARD , OR AUX -LIMIT (DOWNFLOW ONLY *) SWITCH DID NOT CLOSE OR REOPENED Check for: - Proper vent sizing (and condensate pitch with side -wall vent) - Low Inducer voltage (115v) * Blower motor and capacitor - Defective inducer motor - Defective pressure switch - Excessive wind - Restricted vent - Inadequate combustion air supply - Disconnected or obstructed pressure tubing 33 LIMIT OR FLAME ROLL -OUT (FRS) SWITCH IS OPEN - FRS switch requires manual- reset. . Check for: - Inadequate combustion air supply (FRS switch only) - Dirty filter or restricted duct system - Loose blower wheel - Defective switch or connections - Blower motor or capacitor failure 34 IGNITION - PROVING FAULT - Control will retry three times before lockout #14. Check for: -Oxide buildup on flame - proving sensor (clean with fine sandpaper). - Proper flame - proving microamps (0.5 minimum) - Proper control ground continuity - Flame- proving sensor must be ungrounded - Smooth flame carryover and ignition - Manual valve(s) OFF 43 LOW -HEAT PRESSURE, DRAFT SAFEGUARD, OR AUXILIARY LIMIT SWITCH OPEN WHILE HIGH -HEAT PRESSURE SWITCH IS CLOSED Check for: - Disconnected or obstructed pressure tubing - Defective pressure switch (stuck open) - Refer to #32 and #33 45 REPLACE CONTROL 320893-101 REV. A • 24v should be present across C and W. II not, check for 1. Open thermostat. 2. Open 24.v fuse (FIJI) - Code 24. 3. Failed transformer. • if Code 23 Is displayed, the pressure switch(es) Is stuck closed. Replace switch and/or check pressure tube for blockage. • System malfunction - Code 21. • 115v should be present at the inducer motor. If so. replace inducer motor. II not, check 115.v wkIng. • If Code 32 Is displayed check for 1. Open gas Inlet pressure switch (when used). 2. Open pressure switch (LPS) and/or tube - Code 32. 3. Open draft safeguard switch (DSS) - Code 32. 4. Open auxiliary switch (ALS)(down0owrhorizontal only) - Code 32. 5. Check all low•vollage wiring connections. • 115v should be present at the Ignitor. If so, replace the Ignitor, it not, check 115•vac wiring to Ignitor. • LPS, DSS, or ALS open while MPS If closed (high.ges•heat only) - Code 43. Control will attempt to light burners 4 tines (approximately 1 minute between attempts - Coda 34). Voltage Is present at the gas valve for 7 sec during each ignition trial. System will lockout after 4 attempts. • Is the gas valve control knob in the OPEN or ON position? • 24v should be present across the gas valve terminals C and M/P (and C and HI for high•flre teat) during the 7 sec ignition trial. II not, check all low voltage wiring connections to valve. • if 24v are present, and main gas does not flow: 1. Supply 13.8•In. pressure a wc. 2. Replace gas valve, • Check ignitor position. • Check burner carryover gap. • Check gas supply pressure (4.5•In. we minimum). • Check manifold pressure (1.3. to 1.7.in. wc for low•Ore; 3.2.10 3.0dn. wc for high Ore). • Check for proper orifice size. Is Code 31 (high.gas• heal only), 32, 33, or 34 displayed? Check code information label to diagnose. • Check polarity of 115.v power al J•box and control. Twinned furnace must match - rapid flashing LED. polarities • Check ground continutity from J.box to control. • Check flame sensor ml camps (4.0 nominal; 0.5 minimum for control to recognize Mme). • 115v should be present at the blower motor. If so, check capacitor. If capacitor Is OK, replace blower motor, If 115v are not present at the blower motor, check all 115•v wiring to motor. ' • If not, chock for. 1. Satisfied thermostat. 2. Open inlet gas pressure switch (when used). 3. Open pressure switch (LPS) - Code 32. 4. Open draft safeguard switch (DSS) - Code 32. 5. Open ausilllary lime (ALS)(downflowmorizontal only) - Code 32. 8. Opon 24.v fuse (FU1) - Code 24. 7. Open limit switch (LS) - Code 13 or 33. 8. Open flame rollout switch (FRS) - Code 13 or 33. 9. Check 115•v line voltage - LED off. Check for sources of electrical noise Interference (electronic air cleaners, nearby TV, or radio antennas). • II Inducer and burners continue to operate, check for 24v at the gas valve. If 24v are present, verily that the thermostat is open across R and W. If no voltage is present, turn the gas valve control knob to the OFF position. Replace gas valve. • 24v should be present across R and C. If not, check for: 1. Open limit switch (LS) - Code 13 or 33. 2. Open flame switch - Code 13 or 33. rollout (FRS) • 24v should not be present across R and O. If so, turn thermostat FAN switch to AUTO. • NOTES: 1. Refer to Information label on blower compartment door foe procedure for use of LED status codes and problem solving suggestions. 2. LED indicator Is viewed through window on blower compartment door. 3.11 115•vac power is energized or Interrupted during ■ cap for heat, the indoor blower will run for 90 sec before a gas heating cycle begins - Code 12. 4. After replacing any component, veiny correct operating sequence. START i Turn thermostat OFF. On furnace control, note current settings for setup switches 1 (SW.1) and 2 (SW.2) then set SW.1 to OFF and SW.2 to ON. Cycle 115.v power oft for 3 sec, then on. i Continuous LED? 1 Yes Set thermostat to call for heat. Set FAN switch to AUTO. i Draft inducer motor starts. Yes Is Code 22 displayed? f Yes Flame present when not normal. Replace gas valve. 15•sec inducer pre•purge, 1 Yes Ignitor warms up and glows orange/yellow; 17.sec werm•up. 1 Yes Main burners Ignite. Yes Main burners stay on. Yes Indoor blower motor starts on healing speed after 45•sac wann•up period. / Yes Furnace runs until call for heal ends. i Yes Turn thermostat to OFF; gas valve shuts ott burners; 5.sec inducer post purge. i Yea Indoor blower motor stops after 90, 135, 180, or 225 sec. i Yea Heating sequence of operation complete. Remove blower door, move setup switch 1 (SW.1) to ON positron and repeal process to check high.Me operation. (When finished return SW.1 and SW.2 to ongeral desired settings.) 0 No No No 0 0 No No No TROUBLESHOOTING GUIDE • II LED Is flashing rapidly, check line voltage polarity. • II Code 24 Is displayed, check for blown fuse. • II LED Is OFF, check tine voltage and 24.v transformer. • If Code 45 is displayed, replace control, Is Indoor blower on ? No -10- A WARNING ELECTRICAL SHOCK HAZARD ONLY QUALIFIED AND TRAINED SERVICE PERSONNEL SHOULD PERFORM THIS PROCEDURE Yes 0 0 0 b 0 • 241 should be present across and C. If not. check for 1. Open Same rollout switch (FRS) - Code 33. 2. Open limit swear ILS) - Code 33. 3. Check a0 low•voaage wiring connections. No R a Replace control only if all checks are OK Replace control only If Code 45 Is displayed, or it as checks are OK. Replace control only if Code 45 Is displayed, or If all checks are OK. Replace control If Code 4515 die. played, or If all checks are OK. Clean Same sensor H mkxoamps are below nominal. Replace control only if Code 45 is displayed, or If as checks are OK. Replace control only it Code 45 is displayed. or If all checks are OK. No Replace control only if Code 45 Is displayed, or II all checks are OK. Replace control only If Code 45 is displayed, or if all checks are OK. C A93388 SEPARATE PERMIT T REQUIRED FOR: p MECHANICAL CI ELECTRICAL ❑ GAI3 cm OF w BU --RECEIVED IY IL NOV 2 9 1999 PERMIT CENTER CM AP PRO VE D AP t C 1 1999 INSTALLATION `. � eff""' , AND EMP IRE OWNER'S MANUAL Comfort systems R -2070 WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency or the gas supplier. 1n1‘.,,y C �1m • �!+v[. • 4lA wvV ,r F.'- '∎6 4 . t), ..iA..�.'l! ;:iN°.J,:411;ii 4 i 4 �stii `. 4;', . '.•; .....,,..;^. ".Y.'") ;, 'Aral;?? 1,. xsaut.4 an t-- /.,,xkke,04 ;.,, 4, 11 ..:7 rkE ;E.'/ L 2 y 1999 PERMIT CENTER WALL FURNACE MODELS DV 25 -2SG DV 35 -2SG EFFECTIVE DATE SEPTEMBER, 1995 NOV WARNING: If not installed, operated and maintained in accordance with the manufacturer's instructions, this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness. Page 1 LA AQ I'VN 2� SAFETY INFORMATION FOR USERS OF LP -GAS Propane (LP -Gas) is a flammable gas which can cause fires by point with the members of your household. Someday and explosions. In its natural state, propane is odorless and when there may not be a minute to lose, everyone's safety will colorless. You may not know all the following safety precau- depend on knowing exactly what to do. 1f, after reading the thins which can protect both you and your family from an following information, you feel you still need more ioforma- accident. Read them carefully now, then review them point tioa, please contact your gas supplier. LP - GAS WARNING ODOR If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas. That's your signal to go into immediate action! • Do not operate electric switches, light matches, use your firefighters declare them to be safe. phone. Do not do anything that could ignite the gas. Use your neighbor's phone and call a trained LP -Gas service • • Get everyone out of the building. vehicle, trailer. orarea. Do person and the lire department. Even though you may not that IMMEDIATELY. continue to smell gas, do not tuns on the gas again. Do not • Close all gas tank or cylinder supply valves. re-enter the building, vehicle, nailer, or area. • LP -Gas is heavier than air and may settle in low areas such Finally, let the service man and firefighters check for as basements. When you have reason to suspect a gas teak escaped gas. Have them air out the area before you return keep out of basements and other low areas. Stay out until Properly trained I3 Gas service people should repair the leak, then check and relight the gas appliance for you. NO ODOR DETECTED - ODOR FADE Some people cannot smell welL Some people cannot smell can occur if there is rust inside the storage tank or in iron gas the odor of the chemical stench put into the gas. You must pipes. find out if you ran smell the odorant in propane. Smoking can The olonnt in escape) gas can adsorb or absorb onto or into decrease your ability to smell. Being around an odor fora time walls. masonry and other materials and fabrics in a room. That can affect your sensitivity or ability to detect that odor. Some- will take some of the odorant out of the gas, reducing its odor times other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Think- untensuty. ing about smelling a gas odor can make it easier to smell. LP -Gas may stratify ina closed area. and the odorimensitycould The odorant in LP -gas is colorless, and it can fade under vary at different levels. Since it is heavier than air, there may be some circumstances- For example, if there is an underground more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor. treat it as a serious leak. leak, the movement of the gas through soil can filter the odorant. Immediately go into action as instructed earlier. Odorants in LP -Gas also are subject to oxidation. This fading SOME POINTS TO REMEMBER • Learn to recognize the odor of LP -gas. Your local LP -Gas to set too long before refilling. Cylinders and tanks which Dealer can give you a - Scratch and Sniff pamphlet. Use it have been out of service fora time may develop internal rust to find out what the vapors and liquids. • DO examine venting system periodically and replace damaged parts. • DO make a periodic visual check of pilot and burner. Clean and replace damaged parts. • CAUTION: Pilot hole coser must be kept lightly closed during operation. • DO NOT use this heater if any part has been under water. Immediately call a qualified) service techni- cian to inspect the heater and to replace any part of the control system and any gas control which has been under water. R -217(1 R._207t) alY oration of Furnace •c► a location on an outside will with a clear space of 28 - (711 mm) high . 49 (124cm) wide in the room. 9rarances In selecting a location for installation. it is necessary to provide adequateaccessibilitycleatances forservicing and room installation. Unit is supported by a wall bracket secured to the wall. The minimum clearances from casing incombustible construction is 48"( 121cm) on top. 6'( 152mm )on each side and 4 the floor or from the top surface of carpeting, tile or other floor coveting and 0' (0mm) to rear wall. The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 24' (610mm). The DV-25 and DV-35 minimum wall depth is 41/2' (114mm) land the maximum is 13' (330mm). The use of tubes not supplied by the manufacturer results in unsatisfactory performance. - e vent terminal of a direct vent appliance, with an input of 50.000 = 6 KW) BTU per hour or less shall be located at leau91229mm)Gnm opening through which flue gases could enter a building. The sum of the vent terminal and the air intake shall be located at least 12' o5mm) above grade. RING: The nearest point of the vent cap should be a horizontal distant of six (6) (I.83m) feet from any pressure regulator. In case of regulator malfunction, thesis (6) 11.83m) feet distance will reduce the chance of gas entering the sent cap. ✓ ating Wall Opening c furnace is to be located on an outside wall. Locate wall studs so that ti opening will be located between wall studs. The wall studs can be d for attachment of wall mounting bracket. The wall opening required town in figure I is a diameter of 7 12 inches (191 rem). emulate is provided in furnace canon for positioning furnace on the I Also refer to Figure I for positioning the furnace on wall and for .ling gas line connection. ,re 1 will position the furnace four inches (102mm) off the floor. If desired to position the furnace higher on the wall- add the difference ✓ e 'A -' "B' and 'C" dimensions. Note: the vent opening is not in center of the furnace. NALL YQa1T44o BRACKET X 7 ..21t91)01m 271• 1 —_ T• 2•• 0 MI Sours rt %1 I (2701 - (401) ON CENTER vent Cu. FatERSeR — INCHES (nun) Figure 3a Page Gas Supply Check all local codes for requirements, especially for the size and type of gas supply line required. On Natural gas lines less than 15' (4.58m1 long, use 1/2" (13mm) pipe: on longer runs. use 3/4' (19mm) iron pipe ..r equal. On LP gas tines please consult LP gas supplier. Installing a New Main Gas Cock Each appliance should have its own manual gas cock. \ manual main gas cock should be located in the vicinity of the unit. Where •sane exists. or where its site or location is not adequate. contact your local authorized installer for installation or relocation. Compounds used on threaded joints of gas piping shall be resistant to the Pion of liquefied petroleum gases. The gas lines must be checked for :oaks by the installer. This should be done with a soap solution watching -at bubbles on all exposed connections, and if unexposed a pressure test -hould be made. Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage! \ gas valve and ground joint union should be installed in the gas line -rostrum of the gas control to aid in servicing. It is required by the • tional Fuel Gas Code that a drip line be installed near the gas inlet. This }1Id consist of a vertical length of pipe tee connected into the gas line fit is capped on the bottom in which condensation and foreign panicles :nay collect. GAS SUPPLY FIPNG YANUAL SM/5LrF VALVE sir play) reT PLUGGED IDLE FOR TEST GAGE sr aeon) NPT RUGOEO MOLE FOR TEST GAGE I cos •rte _ VALVE Y ; GROusso anwT MC*, - r 1T11.• 1 you Figure 4 Method of Installing a Tee Fitting Sediment Trap :le use of the following gas connectors is recommended: - ANS Z21_ Appliance Connectors of Corrugated Metal Tubing and Fittings - ANS Z21.45 Assembled Flexible Appliance Connectors of Other Than All -Metal Construction above connectors may be used if acceptable by the authority having , Page FOR YOUR SAFETY READ BEFORE LIGHTING 1 WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. t. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. R. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Du not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neigh- bor's phone. Follow the gas suppliers instructions. `1110MMMI LIGHTING INSTRUCTIONS I. STOP! Read the safety information above. 2. Set the thermostat to lowest setting. 3. Turn off all electric power to the appliance (if appli- cable). 1. Remove casing front assembly. 5. Push in gas control knob slightly and turn clockwise ••*-- --- w. to "OFF'. (2 Each Required) Valve Shield Piezo Ignitor Pilot Orifice (Nat) Pilot Orifice (LP) Wall Thermostat - Millivolt Hardware Package Operator Section - Nat Operator Section - LP Regulator - Nat Regulator - LP USE ONLY MANUFACTURER'S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD CAL SE INJURY OR DEATH. P.sr Parc Ise• • DV -3S-2 SHOWN e. Kind of Gas (Propane or Natural) Determine the Pan Number (not the Index Number) and the Description of each pan from the following appropriate illustration and list. Be sure to give all this rnfornution ... I urnace Model Number Pan Description furnace Serial Number r..:t Munster 1). no: order bolas. screws. washers or nuts They are standard hardware items and can be purchased at any local hardware store. Sturm:nit contngent upon strikes. fires and all causes beyond out control. R h)7u V ERE. Imtalline Optional DRB -1 Blower 1. For RH- 25-(I. 2) and RH-35-(1. 2), remove easing front. 1. For DV- 25 -(1, 2)SG and DV- 35-(1, 2)SC. remove casing front and heat shield. 2. When facing appliance. insert blower assembly into the left section of the casing (adjacent to the combustion chamber). 3. For R11- 25-(1, 2) and R11- 35-(1. 2). route cord set through opening in casing back The opening in cuing back is located adjacent to gas control. 3. ForDV- 25- (I,2)SGand DV- 35- (1,2)SG.route cord setlhrough opening in casing bottom. The opening in casing bottom is located beneath gas control. 4. Align the (2) screw holes on the inner side panel and the (2) screw holes on casing back with the (4) clearance holes on the blower assembly. Attach blower assembly to the tasing back and inner side panel with (4)1101 1/2" (13mm) (13mm)screws provided. The blower assembly must be attached first to the casing back and then to the casing side panel. 5. For RH- 25-(1, 2) and R11- 35-(I, 2). replace casing front. 5. For DV- 25 -(I, 2)SG and DV-3541. 2)SG. replace heat shield and casing front. Attention: Wiring harness on blower is factory assembled and installed. If wiring harness becomes disassembled use the following steps to reassemble the wiring harness. 1. Attach (11 pin terminal from black (hot) wire. smooth insulation on cord act tot! ) socket terminal on fan control assembly. Attach ( 1 ) pin terminal from black (neutral) wire. ribbed insulation on cord set to t I) socket terminal from white (neutral) wire on motor. 3. Attach (1) pin terminal on fan control assembly to (1) socket terminal from black (hot) wire on motor. 4. Attach green ground wire beneath one of the 110 x )/2" (13mm) screws on the blower housing. OPTIONAL BLOWER DRB-1 Vented Room Heaters RH- 25 -(1, 2) and RH 35-(l, 2) Direct Vent Wall Furnaces DV- 25 -(1, 2)SG and DV-35-(1, 2)SG e Fan Control The automatic (an control is located in the switch box. The swig box is attached to the front of the blower assembly. The swircb bo is adjacent to the combustion chamber. The fan control is a nor adjustable automatic type. The fan conuol will regnire between and 10 minutes of main burner operation before the fan amiss 'closes' and activates the blower. The Mower will continue to rt. between 5 and 10 minutes after the main burner shuts off. before tl fan control "opens" and deactivates the blower. Wiring The appliance. when installed. must be electrically grounded 1 accordance with local codes or. in the absence of local codes. wit the National Electrical Code. ANSUNFPA 70 (latest ethtion) or tt current CSA C22.1 CANADIAN ELECTRICAL CODE. Tki appliance is equipped with a three -prong [grounding! plug fo your protection against shock hazard and sbuuld be phgger directly 1410 a properly grounded tbree-pru.g receptacle. D. not cut or remove the grounding prong from this plug. Foe a ungrounded receptacle. an adapter. which has two prongs and a wit for grounding. can be purchased. plugged into the ungrounde rcceptacte and its wire connected to the receptacle mouatiag carer With this wire completing the ground. the appliance cord plug ca be plugged into the adapter and be electrically grounded. CAUTION: Label all wires prior to disconnection when servicing controls. Wiringerrors can cause improperanddangaomopera two Verify operation after servicing. WARNING: Unplugging of bloweraccessory will not stop Ike Waterfront cycling. To shut heater off: Turn temperature dial ar thermostat to lowest setting. Turn knob on gas control to 'OFF'. depressing slightly. Do not force. It 21)71) Page I Cleaning The blower wheel will collect lim and could require cleaning once a t ear. tribe air output decreases or the noise level increases. it indicates a dim- wheel. Complete removal of the wheel and scrubbing it with a brush under flowing water is recommended. Oiling The blower motor has an oil hole Iocaicd on arh end oIthc motor. Use 1420 motor oil only. It is best to oil the motor several times during the heating season using 2 or 3 drops each time. If the motor fails to start and hums. it could be a tight bearing due to lack of oil- This may be corrected by pouring kerosene in the oil holes. allowing to stand for a few hours and then oiling properly. Index Part No. No. 1 3 4 5 6 7 8 9 10 11 12 Page 12 R -2090 632016 RH -036 642030 RH -710 9120106 872087 DV -806 DV -807 R -2091 8720161 R -2099 PARTS LIST Description Motor Motor Cushion Motor Suppon Blower Wheel Blower Housing Assembly Fan Control Switch Hero Bushing Switch Box Switch Box Cover Wire Assembly- 19" (483mm) )leyco Bushing Cord Set 72 - (1.83m) BLK CED /4 4) IO1OR— WA, FAN CONTROL SVI ICH 6LK {® IF ANY OF 1HE ORIGINAL VIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED. IT MUST BE REPLACED V11H I25'C 2/64 INSULATION VIRE OR 115 EOUIVALENt. cc m NEVI RAL WI IC B: BLACK GROUND CORD 5E1 BLACK HOT- Snoo)H INSULA110N BLACK NEURAL- RIBBED INSULATION 1 FAN CONTROL SWITCH - GREE'. GROUND WIRE BLACK • 0 dr 6 S=: -2 CORD HJI 11.2070 1 January 11, 2001 William Collier 1321430 PIS Tukwila, WA 98168 SUBI ECT: Permit Status #M99 -0237 William Collier 1321430 PIS Dear Mr. Collier: City of Tukwila Department of Community Development Steve Lancaster, Director In reviewing our current permit files, it appears that your permit for the replacement of a Bryant 51,000 BTU gas furnace with an Empire Gas wall furnace that was issued, on'January 13, 2000 has not received a final inspection as of the date of this letter by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit issued by the Building Official under the provision of this code shall expire by limitation and become null and void if the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, if a final inspection is not called for within ten (10) business days from the date of this letter, the Permit Center will close your file and the work completed to date will be considered non- complying and not in conformance with the Uniform Building Code and /or Uniform Mechanical Code. Please contact the Permit Center at (206) 431 -3670 if you wish to schedule a final inspection. Thank you for your cooperation in this matter. Sincerely, Tammy Beck Permit Technician File: M99 -0237 Steven M. Mullet, Mayor 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206 - 431.3670 • Fax: 206-431-3665 ACTIVITY NUMBER: M99 -0237 DATE: 11 -29 -99 PROJECT NAME: WILLIAM COWER XX Original Plan Submittal Response to Incomplete Letter # _ Response to Correction Letter # _ Revision # _ After Permit Is Issued DEPARTMENTS: Builtf'q Division IX kW 11'1 Public Works DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete Approved \PRROUTE.DOC 5/99 PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP APPROVALS OR CORRECTIONS: (ten days) Fire 4evention Structura Incomplete Comments: TUES /THURS ROUT G: Please Route Structural Review Required n No further Review Required REVIEWER'S INITIALS: DATE: Approved with Conditions Planning Division Permit Coordinator el DUE DATE: 11-30-99 Not Applicable DUE DATE 12 -28-99 Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: CORRECTION DETERMINATION: DUE DATE Approved n Approved with Conditions n Not Approved (attach comments) n REVIEWER'S INITIALS: DATE: JUL yyy 11;52 WEI.0 GAS SCHEDULING P635.052400 (& 7) DEPsi . �4 ENT OF LABOR AND INDUST REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL REGIST :. # '. ' EXP . DATE CCO1' WASHIEBOT403 06/24/2000 'EFFECTIVE MATE = •`' t'°V'r.,09 /23 /1993 WASHINGTON ENERGY SERVICES CO 2800 THORNDYXE AVE W SEATTLE WA 98199 • 1 State of Washington County of King , Detaeh And Display Certificate REGISTERED AS PROVIDED BY LAW AS CONST CONT GENERAL REGIST. # EXP. DATE CCO1 DATE 09/23/1993 09/2 • WASHINGTON ENERGY SERVICES CO 2800 THORNDYXE AVE • SEATTLE , WA..: 98199 " .. ..Signature Issued by DEPAR y OF LABOR D INDUSTRIES I certify that this is a true and correct copy of the original document presented to me by Angela Aldrich of Washington Energy Services on Wednesda , June 30, 1999. 14206 378 6604 P.02/02 Please Remove And Sign Identification Card Before Placing In Billfold ria ` ea Notary Public in and for the State of Washington My Commission Expires 09/09/99