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HomeMy WebLinkAboutPermit M97-0196 - LACY RODGERM97 -0196 15650 51 Ave. So. EXPIRED Lacy Rodger, Sr. City of Tukwila Community Development / Public Works Permit No: M97 -0196 Type: B -MECH Category: NRES Address: 15650.51 S Location: Parcel #: 810860 -0420 Contractor License No: TENANT LACY'RODGER SR 4133 46 AV S, SEATTLE WA 98118 OWNER LACY RODGER E SR 3125 S DAKOTA, SEATTLE-WA 9810,8 *• kk*• k• k******* k*****• k************************* * * * * * * *k * * * *•k * * * * * * * * * * * * * * * ** Permit Description: INSTALL GAS BOILER & INDIRECT FIRED HOT WATER TANK. UMC Edition,: :1994. (206) 431 -3670 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 * * * * * *k * * * * * * *k* *********** Ir * * * *,4 * * * * *•k•k* * * * *•k * *** Signature: MECHANICAL PERMIT Valuation: Total Permit Fee: Date: MA) I�-Zf rt Status: ISSUED Issued: 08/05/1999 Expires: 02/01/2000 Phone: 206- 722 -0774 20,000.00 112.69 Permit :':Center Authorized Signature Date I here,b.y certify that I have read:and examined this permit and know the same t:o true and correct.: All provisions of law and ordinances governing this work. will be. complied.. with, whether specified herein or not The granting' of this permit does. not presume to give authority to violate or cancel the provisions.of.•any other state•or local laws regulating constr•u.c,tion ' or the performance of work. I am authorized to sign for and obtainthis,b gilding permit. Print Name :. • Title: This permit shell become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. City of Tukwila Community Development / Public Works • 6300 SouthcenterBoulevard, Suite 100 • Tukwila, Washington 98188 Permit No: M97 -0196 Type: B -MECH Category: NRES Address: 15650 51 AV S Location: Parcel #: 810860 -0420 Contractor License No: MECHANICAL PERMIT TENANT LACY RODGER SR 4133 46 AV S, SEATTLE WA 98118 OWNER LACY RODGER E SR 3125 S DAKOTA, SEATTLE WA 98108 ************* * * * * * * * * * * * * ****** * * * * *** **** ** sic * *** * ****** * * *** *** * * **** *fir *ir k Permit Description: INSTALL GAS BOILER & INDIRECT FIRED HOT WATER TANK, UMC Edition: 1994 Valuation: Total Permit Fee: ******************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * ** l �-� Permit Center Authorized Signature Date I hereby certify that I have'read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this lding permit 1 Signature: - - /_ -_ Date: ,1 2 �� Print Name: CA AG C? — k Title: (206) 431 -3670 Status: ISSUED Issued: 08/05/1999 Expires: 02/01/2000 Phone: 206- 722 -0774 20,000.00 112.69 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. w. a .w.� ✓u auuN wr..r...� w.... Pdd ;e i : AV ('`+!l 7 -C,1!. *: . S1.0 t l ftan t LPi' .P.01.1bE t I? rr ':"., t at u... .i r;.ri.:Etj le : t -11Et H. .P led 1'' .-SNP►? Pal it E. 01.0 t 1 sstied . •08/(35..".1 9 k4 4.•4$ 4k.k•K•4•4 w *bi 4v'4 i4•k•4 4 k "4•. 4 • 44, 4'r..0, :k'4'1r,y •N 4 k'.i.k k.•k , * N•k• . 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"e cc t, e d •! v. .• t t o a% et' C 24 L- 6 6 3 c ), , 'A I i i "'i` ::Ct+ �.t� +ilN.'but3'di nos a11d • wi th'.in:'.ha :l,3• thes'mae',I In tiI atedt :i'n accotr`dastte::with .Was t.c+ts �tat.e •,E11e._Y'i7`t�' ..40,1.10' 'Se.C.t: Ton .5O3. 1 x . i` a ,iff - ac OA re i. i n..tell at ion I .i rl tr uc t:ot3., r e;ut i 1. on _.'i. te•., , 't.oY t:he b(0 d'i na missal tar re'rr.iOW, i' Va'1 i,di i i tv, :...e' PNt�iiii t. •-r'ihe. ,i' ': uCai,te CI .a D et'm .. t O?' ialti0tr I <�`l..aty�. -ieci .i��t:itat�s, at1 i. +:t�mr,ur�atiiiiit: :ha'3i r ►+�k .iii au tr -._` s. �C.s",tied tro;.. "ia Dori lt't t :' for'. t} . ari`' :1iii)i"tot.+a ,. • o i . an 5.' >I o' I a i on t , ax t tire C�s . ion t • t`he, Fitt : ti i, � ,..ucrde ti r ' .ci • • .�t:l e i�.. o t 0;,i t;:aitce • o1 th e`.itit ;. d1a.t•t,:n N No r.ler°i •1 t-e ukir, t ot ;h• tr io late or •cance.:l :..t tie: .orov" : i.on:. nt thi ucicte i• ; :sha ;i�,I,.,,, b.e" tiVa.I.i :d Project Name/Tenant: G y U i 1 Value of Construction; 0 0 ite . . dr s: / / J 5' d City State /Zi • • U 0 L Ta. P. rc r• I / / ""' ra N 1 , r s& Pr 0 y ' w _ L , G & s" .. e v la C 2 0 � / a2 - 7 / '- Set A • • _ • s : `� h I tie_ e ,1 Ci State /Z : w I. Fax #: Contact Perso • � a4442 q Ct L '' 0 Water Phone: { 2.(9 _ — 6 Street Address: City State /Zip: Fax #: Contracfor�� /y i u j r � lr P1m ) 7_22 C Fa�x C Street Address: City State /Zip: # Architect: Phone: Street Address: City State /Zip: Fax #: 6 ), s-1-0 1 - t - ce rviLev _ ao) bi-16- ,1 o I tr et Add e : 4..; © . d a ,. C. — City State /Zip: . . Fax #: MISCELLANEOUS PERMIT REVIEW AND APPROVAL REQUESTED: (TO BE FILLED :OUT BY 'APPLICANT)' Ills 1pti •now k tot ; 6 e: O j L e v � .... Y r o W crbe V i'L Will there be storage of flammable /combustible hazardous material in the building? ❑ yes Arno Attach list list of materials and stora a location on se 8 1/2 X 11 per indicatin uanttil/ees & Material Safety Data Sheets L_l Above Ground Tanks Antennas /Satellite Dishes ■ Bulkhead/Docks IJ Commercial Reroof El Demolition El Fence ►'2 Mechanical ❑ Manufactured Housing - Replacement only El Parking Lots ❑ Retaining Walls ❑ Temporary Pedestrian Protection /Exit Systems El Temporary Facilities El Tree Cutting MONTHLY SERVICE BILLINGS TO: Name: Phone: Address: City /State /Zip: 0 Water 0 Sewer 0 Metro 0 Standby F• - STAFF USE ONLY Miscellaneous Permit Application ❑ Channelization /Striping ❑ Flood Control Zone El Landscape Irrigation ❑ Storm Drainage ❑ Water Meter /Exempt # ❑ Water Meter /Permanent # ❑ Water Meter Temp # El Miscellaneous Address: MISCPMT.DOC 7/11/96 CITY OF T' 'KWILA Permit Center • 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mall or facsimile. WATER METER DEPOSIT /REFUND BILLING: APPLICANT:REQUEST. FOR•MISCELLANEOUS PUBLIC WORKS PERMITS ❑ Curb cut/Access /Sidewalk ❑ Fire Loop /Hydrant (main to vault) #: Size(s): ❑ Land Altering: 0 Cut cubic yards 0 Fill cubic yards 0 sq. ft.grading/clearing El Sanitary Side Sewer #: El Sewer Main Extension 0 Private 0 Public ❑ Street Use ❑ Water Main Extension 0 Private 0 Public 0 Deduct 0 Water Only Size(s): Size(s): Size(s): Est. quantity: gal Schedule: ❑ Moving Oversized Load/Hauling City /State /Zip: Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review - Applications for which no permit is Issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. Date application accepted: 12 Date application Ire�fre 0 Application by: (Initials) 0 BUILDING OW ER 0 R AUTHO •IZED A tE Signature: _W.G TAM Date: Print name 7 0 .eY I-fi-C Sv • f'87) 722_077i4 Fax #: Address t ' 33 H 6.03. ii_,,2 5_ . i ' p (,t13-. c' ❑ SUBMIT APPLICATION AND REQUIRED CHECKLISTS FOR Above Ground Tanks/Water Tanks - Supported directly upon grade exceeding 5,000 gallons and a ratio of height to diameter or width which exceeds 2 :1 PERMIT REVIEW 'Submit checklist No: M -9 ❑ Antennas /Satellite Dishes Submit checklist No: M -1 ❑ Awnings /Canopies - No signage Commercial Tenant Improvement Permit ❑ Bulkhead /Dock Submit checklist No: M -10 ❑ Commercial Reroof Submit checklist • No: M -6 ❑ Demolition ' Submit checklist No: M -3, M -3a ❑ Fences - Over 6 feet in Height Submit checklist No: M -9 ❑ Land Altering/Grading /Preloads Submit checklist No: M -2 ❑ Loading Docks Commercial Tenant Improvement Permit. Submit checklist No: H -17 X Mechanical (Residential & Commercial) Submit checklist No M -8, Residential oni - H -6, H -16 ❑ Miscellaneous Public Works Permits Submit checklist No H -9 ❑ Manufactured Housing (RED INSIGNIA ONLY) Submit checklist No: M -5 ❑ Moving,Oversized Load /Hauling Submit checklist No: M -5 ® Parking Lots Submit checklist No: M -4 ❑ Residential Reroof - Exempt with following exception: If roof structure to be.repaired or re.laced Residential Building Permit Submit checklist No: M -6 ❑ Retaining Walls - Over 4 feet in height Submit checklist No: M -1 ❑ Temporary Facilities Submit checklist No: M -7 ❑ Temporary Pedestrian Protection/Exit'Systems Submit checklist No: M -4 ❑ Tree Cutting Submit checklist No: M -2 ALL MISCELLANEOUS PE T APPLICATIONS MUST BE SUBM ED WITH THE FOLLOWING: It fY ➢ ,,; ' ALL DRAM GS SMALL BE AT A LEGIBLE SCALE AND NEATLY DRAWN ➢ `BUILDING SITE;RLAAND UTILITY PLANS ARE TO BE COMBINED A ICHITEC URALIJRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT • STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER • CIVIUSITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER (P.E.) ❑ Copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H -4, "Affidavit in Lieu of Contractor Registration ". Bullding.Owner /Authorized Agent If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND / AM AUTHORIZED TO APPLY FOR THIS PERMIT. t•; MISCPM'h•DOf 7/11/96 • '.» • Thu: I'4: erit i3.C( UU11 000/34 00 0/32 t Codo 5.830 2..:!.00 •1, * * AA•ir *s4 *A tti�? A{ AA S t4itA :t**+*Afc'h L5,4.AA ;h :4'•' •k * *4 *.4. M*4A1A Ati 1. yA* *** *•A•*A* **A Air#•k•r*•isiA•rA fist R9800120, Amount: unt : 112..69 06 /99 120.A CHECl; ttcJ:tat: ictri t !'CJtiLft LACY );ri ii :;: TL.it 97. (; 1'96 1 •ia 13 - trCC:H MCCFif•rN):CA1. !''"r.I'.t1)' 1 Total reeliL 112.69 i.12..1:':t \,Tc:tk1 N1.C. !'rrt't;. 112.69 Il ii? anc en. .00 **' rt***** 4 *.* **.•k*4•kL' ** ***.*:4A*AA* *•Air * * *,4A*fi-v *I ils. 66H(.:1' 9 nt;'i otl Amount PLAN Ct;CCt - NONI?C .54 MECHANICAL •- f10NNES 90.115 5674 , 08 /06 9717 TOTAL T It t{ g. !: li 1 •i: 112.69 Project: 1,—...a L . hc , c(c(< r Type of Inspection: �t t c 1— ! e c h Address: 'Special Date called: instructions: Date wa ed: • ... • �t_- r i 1%. Requester: Phone: - - 0 4C1 '.. �?J'�Y15.;1. t11 bNf %F.Tt4�s CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 INSPECTION NO. Approved per applicable codes. INSPECTION RECORD Retain a ropy with permit • PERMIT NO. (206)431 -3670 r-� 1 '' S C .I Corrections equi ed pr or to approval. COMMENTS: V C . A ( ) " , - -41 /Z.. L' i T C7 (.77 ©vcs Date: El $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: Project: ' Type ofjitls �ff ion: A ss l j L / / peciaa l l JJ 7 � 3 Date cal led j , S iinstructih \ /� A-4 e�ose ri S �!."�' / ') Q1) Date wante p.m. Requester: Phone: 472 Y. 0 CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 INSPECTION NO, Approved per applicable codes. INSPECTION RECOR Retain a copy with permit 144"r0/9 PERMIT NO. (206)431 -3670 Corrections required prior to approval. COMMENTS: Ins n : • Dit 7 $47.00 REINSPECTION F. E REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: .. ?:. • F Proje Typ of Inspection: ss: ,Q , / 7/.. /K 5 J / tc D called : I / /6, ! f ecial ins utio p / A � I M /! ( � / J ( Date wanted: .- m. -, . ,,,, /99 Requester: Phone: W f f_ „9 INSPECTION RECORD Retain a copy with permit' INSPECTION NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd, #100, Tukwila, WA 98188 PERMIT NO. .m.w...rleFC4511M.N.M - t f (206)431 -3670 pproved per applicable codes. Corrections required prior to approval. COMMENTS: Ve.7t/r 'Tr( 4” Cc lu (� E ' N-tJ ST /4-Af s • Da2k 9 $47.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No: Date: t-; it Room Name Zone # Tube Type Loop i Area I # I ft , Unit ! Heat •Btu /hr /ft' Tube Space l inches Ldr Len ft Loop Len ft Flow usgpm Head Loss ft. H2O Valve I Floor 1/2 Rv Turns I Surf Temp °F Water Temp °F Dining Room 3_1 1/2" hePEX 1 Great Room 132 1/2" hePEX 24.4 6 15 294 0.64 4.79 4.0 1 1.50 76 118 Entry, Pwdr Rau 1 , 1/2" hePEX 2 I 115 , 23.0 6 10 250 0.53 2.85 I 3.4 0.50 I 75 97 Entry, Pwdr Rm 1 11/2" hePEX 3 I 115 ! 16.2 9 23.0 6 ! 10 250 0.53 2.85 3.4 1 0.50 75 97 Kitchen 4 1/2" hePEX 4 , 136 8.9 12 ! 10 156 0.24 ; 0.45 I 2.1 0.50 68 83 Living Room ! 2 11/2" hePEX 5 I 169 15.8 9 I 15 255 0.53 I 2.96 I 3.4 I 1.50 72 104 Living Room I 2 1/2" hePEX 6 I 169 I 15.8 9 I 15 255 0.53 2.96 I 3.4 I 1.50 72 104 Nook ; 5 1/2" hePEX 7 ; 89 : 38.2 6 I 25 228 0.68 4.09 I 3.1 0.50 83 118 Room Name Zone # Tube Type Loop' Area # ! ft Unit Heat Btu/hr/ft Tube Space) inches Ldr Len ft Loop Len ft Flow usgpm Head Loss ft. H2O Valve 1/2 Turns Floor Rv Surf Temp °F Water Temp °F Great Room 6 1/2" hePEX I 1 I 230 12.3 12 10 250 0.3 3.26 3.8 1.50 70 I 100 Great Room 6 1/2" hePEX 2 i 230 12.3 I 12 10 250 0.56 3.20 3.8 1 1.50 70 100 Media Room 9 1/2" hePEX 3 I 200 ' 7.8 12 25 250 0.31 , 1.12 3.8 1.50 68 86 Office • 7 11/2" hePEX 4 I 150 ! 16.2 9 30 260 0.49 2.54 I 4.0 1 1.50 72 I 107 Sewing Room I 8 1/2" hePEX I 5 I 94 I 16.7 9 I 35 195 0.31 0.89 I 3.0 I 1.50 T72 107 Prepared By Familian Northwest 18323 Andover Par Tukwila, WA 98188 Project Summary Total Area: Minimum Tubing Required: Min. Heat Load: Fluid Type: Total Flowrate: Maximum Head Loss: Zone Control Type: Water Temperature: Detailed Design Report Summary WIRSBO Radiant Panel Heating System Pro'ect #: Lace 496 FILE COPY Date: 4/17/9 SEPARATE PERMIT REQUIRED FOR: ❑ MECHANICAL AC C' ELECTR CA L Wes PI r�� sad: Project Informa c:: Name: Roge Lad ey ;LLTJ . ,11 D ViS!ON Location: Tukwi -, Closing Date: 4,633 ft .5,849 ft 61,196 Btu /Hr 100% Water 12.76 usgpm 7.79 ft. Water Detailed Design Information Summary Manifold Location #: - Telestat II 118 °F Manifold Location #: 2 - A Zone Control Type: Telestat II Water Temperature: 107 °F Page 1 Ph Fax By: Ow En r :-- C; ' :" j20�)c575' =9871' c,. V1 J . C; X206) 876 -n rite the viola,;ci adzptcOobdt i tiiril Receipt of contractor's By er: neebate Permit N Number of Loops: Number of Zones: Number of Manifold Locations Total Number of Manifolds: Fluid Temperature Dsoo. OF TUKWILA APPROVED MAR 1119 AS NOT Total Flowrate: Maximum Head-E nl_U{?_C bl is Total Flowrate: Maximum Head Loss: cAsc KWILA cv of 2 9 \997 po ol CENTER ON 26 19 5 5 10 °F 3.70 usgpm 79 ft Water 2.42 usgpm 6.20 ft Water Room Name ' Zone. # Tube Type ( Loop # Area ft Unit ' Tube' Heat I Space) Btu /hr /ft inchesi Ldr Len ft Loop Len ft Flow usgpm Head Loss ft. H2O Valve i Floor 1/2 1 Rv Turns Surf Temp °F Water Temp °F Bath 2 & Hall 2 i 15 1/2" hePEX 1 116 1 11.0 I 12 i 10 136 0.26 0.43 2.1 1.00 I 70 95 Bath 3 19 1/2" hePEX 2 26 ; 29.4 1 6 I 20 92 0.15 0.11 ! 1.4 0.50 79 106 Bedroom 2 16 1/2" hePEX I 3 130 1 15.2 1 12 I 10 150 0.39 1.01 I 2.3 1.50 72 111 Bedroom 3 17 1/2" hePEX 4 130 14.6 ! 12 1 15 '160 0.38 1.01 2.4 1.50 71 107 Bedroom 4 & WI 18 1/2" hePEX I 5 I 227 . 13.9 I 12 I 15 257 0.63 1 4.05 4.0 1.50 71 I 107 Room Name Zone # . Tube Type Loop # Area ft Unit Tube 1 Heat Space! Btu /hr /ft inches) Ldr Len ft Loop Len ft Flow use •m ' Head Loss ft. H2O Valve 1/2 Turns Floor Rv ( Surf Temp °F Water Temp °F aster :ath 1' . 1 e ' 1 1 1.. • I 1• •. S .36 0. 10 266 Master Bedroom 12 . 1/2" hePEX 2 239 13,4 12 J 10 259 0.64 4.20 4.0 ! 1.50 71 107 Master Bedroom 12 ' 1/2" hePEX 3 239 13.4 12 1 10 259 0.64 4.20 4.0 1 1.50 71 107 Master WICs 13 1/2" hePEX 4 165 i 12.3 1 12 35 235 0.40 I 1.66 I 3.6 , 1.50 70 104 Room Name Zone! Tube Type # : Loop # Area ft 246 Unit Heat Btu /hr/ft I 13.4 Tube Space inches 12 Ldr Len ft 10 Loop Len ft 266 Flow usgpm 0.66 Head Loss ft. H2O 4.54 Valve 1/2 Turns 4.0 Floor Rv 0.00 Surf Temp °F 70 Water Temp °F 75 Garage & Shop 11 11/2" hePEX 1 Garage & Shop 11 i 1/2" hePEX 2 246 13.4 12 10 266 0.66 4.54 4.0 1 0.00 70 75 Garage & Shop 1 11 ' 1/2" hePEX 3 246 13.4 12 10 266 0.66 4.54 4.0 1 0.00 70 75 Garage & Shop' 11 1/2" hePEX 4 246 13.4 1 12 10 266 0.66 4.54 4.0 1 0.00 70 75 Utility Room 10 , 1/2" hePEX 1 6 I 77 11.5 I 12 I 20 1 117 I 0.18 I 0.19 I 1.8 i 0.50 I 70 I 88 e. Manifold Location #: 3 - A Zone Control Type: Water Temperature: 14 Telestat II 75 °F Manifold Location #: 4 - A Zone Control Type: Telestat II Water Temperature: 107 °F Manifold Location #: 5 - A Zone Control Type: Telestat II Water Temperature: 111 °F Page 2 WIRSBO Panel Heating System Project #: Lacey/#96 Date: 4/17/97 Total Flowrate: Maximum Head Loss: Total Flowrate: ,Maximum Head Loss: Total Flowrate: Maximum Head Loss: 2.64 usgpm 7.54 ft Water 2.19 usgpm 7.20 ft Water 1.81 usgpm 7.05 ft Water Notes: This design is based on the information that you have provided to us. Please check the design parameters to be sure that they meet the actual job specifications. If you have any questions, wish to make any changes or have special design considerations not addressed in this design, contact us and we will be happy to assist you. The pump head loss calculation in the header includes a total of 3' H2O column loss for normal supply and return lines. Longer lines or unusual circumstances may require additional calculations for proper pump selection. RECEIVED cast OF TUKV/ILA DEC 29997 PERMIT GEN'f9R t now: i • Prepared By Familian Northwest HVAC 18323 Andover Park West Tukwila, WA 98188 Project Information Name: Roger Lacey Location: Tukwila, WA Closing Date: Project Summary Total Heat Loss: Upward: 52,974 Btu /Hr Total Area: 4,633 ft Downward: 8,222 Btu /Hr Outdoor Temp: 10 °F Total RFH Load: 61,196 Btu /Hr Supplemental: 0 Btu /Hr Total Combined Load: 61,196 Btu /Hr Detailed Heat Loss Data Room: Bath 2& Hall 2 Gross Area: 145 ft Room Infiltration: 685 Btu /hr Unheated Area: 29 ft Total Heat Loss: Net Heated Area: 116 ft Upward: 1,131 Btu /hr Ceiling Height: 9 ft Downward: 145 Btu /hr • Volume: 1,305 ft Supplemental: 0 Btu /hr Perimeter Length: 10 ft Net: 1,276 Btu /hr Air Changes: 0.50 per Hour Unit/Net: 11.0 Btu /hr /ft Room Temp: 65 °F Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 65 °F Water Table Present: N/A Floor Cover Rv: 1.00 Space Below Heated: Same Source Floor Insulation Rv: 11.00 Downward Heat Loss: 145 Btu /hr Edge Rv: N/A Unit Heat Loss: 1 Btu /hr /ft Perimeter Rv: N/A Floor Surface Temp: 69 °F Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Comaonents Heat Loss Analysis Report WIRSBO Radiant Panel Heating System No 145 ft 38.00 Page 1 Phone #: (206) 575 -9871 Fax #: (206) 575 -7887 By: Bob Kleinschmidt Owner: Engineer: Heat Loss: (less sub components if any) Project #: Lacey/#96 Date: 4/17/97 CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 210 Btu /hr Component Length / Height (ft) Area (ft Rv Heat Loss Width (ft) rernrl (Btu /hr) s r • Prepared By Familian Northwest HVAC 18323 Andover Park West Tukwila, WA 98188 Project Information Name: Roger Lacey Location: Tukwila, WA Closing Date: Project Summary Total Heat Loss: Upward: 52,974 Btu /Hr Total Area: 4,633 ft Downward: 8,222 Btu /Hr Outdoor Temp: 10 °F Total RFH Load: 61,196 Btu /Hr Supplemental: 0 Btu /Hr Total Combined Load: 61,196 Btu /Hr Detailed Heat Loss Data Room: Bath 2& Hall 2 Gross Area: 145 ft Room Infiltration: 685 Btu /hr Unheated Area: 29 ft Total Heat Loss: Net Heated Area: 116 ft Upward: 1,131 Btu /hr Ceiling Height: 9 ft Downward: 145 Btu /hr • Volume: 1,305 ft Supplemental: 0 Btu /hr Perimeter Length: 10 ft Net: 1,276 Btu /hr Air Changes: 0.50 per Hour Unit/Net: 11.0 Btu /hr /ft Room Temp: 65 °F Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 65 °F Water Table Present: N/A Floor Cover Rv: 1.00 Space Below Heated: Same Source Floor Insulation Rv: 11.00 Downward Heat Loss: 145 Btu /hr Edge Rv: N/A Unit Heat Loss: 1 Btu /hr /ft Perimeter Rv: N/A Floor Surface Temp: 69 °F Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Comaonents Heat Loss Analysis Report WIRSBO Radiant Panel Heating System No 145 ft 38.00 Page 1 Phone #: (206) 575 -9871 Fax #: (206) 575 -7887 By: Bob Kleinschmidt Owner: Engineer: Heat Loss: (less sub components if any) Project #: Lacey/#96 Date: 4/17/97 CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 210 Btu /hr Component I Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) Wall1 I 11 9 99 21.00 I 244 Windowl I 2 3 6 2.70 I 122 Room : Bath 3 Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Bedroom 2 Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: 55 ft Room Infiltration: 29 ft Total Heat Loss: 26 ft Upward: 9 ft Downward: 495 ft' Supplemental: 11 ft Net: 0.50 per Hour Unit/Net: 65 °F No 55 ft 38.00 145 ft Room Infiltration: 15 ft Total Heat Loss: 130 ft Upward: 9 ft Downward: 1,305 ft' Supplemental: 17 ft Net: 0.40 per Hour Unit/Net: 65 °F Page 2 WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Wall1 I 10 I 9 I 90 I 21.00 I 236 Heat Loss: (less sub components if any) CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 260 Btu /hr 706 Btu /hr 58 Btu /hr 0 Btu /hr 764 Btu /hr 29.4 Btu /hr/ft Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 65 °F Water Table Present: N/A Floor Cover Rv: 0.50 Space Below Heated: Same Source Floor Insulation Rv: 11.00 , . Downward Heat Loss: 58 Btu /hr Edge Rv: N/A Unit Heat Loss: 1 Btu /hr /ft' Perimeter Rv: N/A Floor Surface Temp: 78 °F 80 Btu /hr 548 Btu /hr 1,691 Btu /hr .282 Btu /hr 0 Btu /hr 1,973 Btu /hr 15.2 Btu /hr /ft Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 65 °F Water Table Present: N/A Floor Cover Rv: 1.50 Space Below Heated: Same Source Floor Insulation Rv: 11.00 Downward Heat Loss: 282 Btu /hr Edge Rv: N/A Unit Heat Loss: 1 Btu /hr /ft Perimeter Rv: N/A Floor Surface Temp: 71 °F Ceiling Component Space Above Heated: No Heat Loss: 210 Btu /hr Net Ceiling Area: 145 ft (less sub components if any) Rv: 38.00 Component Length / Length / 1 Height (ft) Area (ft ' Heat Loss Rv Heat Loss Width (ft) I Wall1 17 9 153 (Btu /hr) WaIl1 i 12 1 9 108 21.00 204 Windowl 6 I 5 30 ' I 2.70 611 Component Length / Height (ft) Area (ft Rv ' Heat Loss Width (ft) (Btu /hr) Wall1 17 9 153 21.00 I 322 Windowl i 6 5 30 2.70 i 611 x Room Comaonents Room : Bedroom 3 Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Floor Component Floor Type: Temp Below: Floor Cover Rv: Floor Insulation Rv: Edge Rv: Perimeter Rv: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Bedroom 4 & WIC Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Floor Component Floor Type: Temp Below: Floor Cover Rv: Floor Insulation Rv: Edge Rv: Perimeter Rv: 155 ft 25 ft 130 ft 9ft 1,395 ft 12 ft 0.40 per Hour 65 °F Suspended 65 °F 1.50 11.00 N/A N/A No 155 ft 38,00 227 ft 0 ft 227 ft 9ft 2,043 ft 42 ft 0.40 per Hour 65 °F Suspended 65 °F . 1.50 11.00 N/A N/A Page 3 WIRSBO Ra Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: Unit/Net: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: Unit Heat Loss: Floor Surface Temp: Heat Loss: (less sub components if any) Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: Unit/Net: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: Unit Heat Loss: Floor Surface Temp: cant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 RECEIVED CITY OF TUKWILA DEC 2.9 1997 PERMIT CENTER 586 Btu /hr 1,625 Btu /hr 271 Btu /hr 0 Btu /hr 1,896 Btu /hr 14.6 Btu /hr /ft N/A N/A Same Source 271 Btu /hr 1 Btu/hr/ft 71 °F 224 Btu /hr 858 Btu /hr 2,709 Btu /hr 454 Btu /hr 0 Btu /hr 3;163 Btu /hr 13.9 Btu /hr/ft N/A N/A Same Source 454 Btu /hr 2 Btu /hr /ft 70 °F Component Length / Width (ft) Height (ft) 1 Area (ft I I Rv Heat Loss (Btu /hr) Wall1 25 9 1 225 21.00 I 364 Door1 8 i 7 1 56 6 1 5 I 30 2.70 I 1,141 Windowl 6 I 5 I 30 2.70 I 611 Component Length / Height (ft) Area (ft Rv Heat Loss Width (ft) (Btu /hr) WaIl1 42 1 9 I 378 21.00 911 Windowl 6 1 5 I 30 2.70 611 Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Dining Room Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Floor Component Floor Type: Temp Below: Floor Cover Rv: Floor Insulation Rv: Edge Rv: Perimeter Rv: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components No 227 ft 38.00 132 ft 0 ft 132 ft 9ft 1,188 ft 25 ft 0.40 per Hour 65 °F Suspended 10 °F 1.50 30.00 N/A N/A No 132 ft 38.00 Room : Entry, Pwdr Rm Gross Area: 290 ft Unheated Area: 60 ft Net Heated Area: 230 ft Ceiling Height: 18 ft Volume: 5,220 ft Perimeter Length: 13 ft Air Changes: 0.40 per Hour Room Temp: 65 °F Page 4 WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Heat Loss: (less sub components If any) Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: Unit/Net: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: Unit Heat Loss: Floor Surface Temp: Heat Loss: (less sub components if any) Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: Unit/Net: RECEIVED CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 329 Btu /hr 499 Btu /hr 2,806 Btu /hr 417 Btu /hr 0 Btu /hr 3,223 Btu /hr 24.4 Btu /hr/ft N/A N/A Not Heated 417 Btu /hr 3 Btu /hr /ft 75 °F • 191 Btu /hr 2,193 Btu /hr 4,730 Btu /hr 564 Btu /hr 0 Btu /hr 5,294 Btu /hr 23.0 Btu /hr /ft2 Component Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) WaIl1 13 I 18 ' 234 10 I 1,100 I 21.00 322 Door1 6 7 I 42 7 21 5,00 462 Door2 . 3 7 21 5.00 2.70 428 Windowl 3 6 18 2.70 367 Window2 6 I 5 30 I 2.70 611 Component Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) Wal11 110 10 I 1,100 I 21.00 f 2,260 Door1 3 7 21 5.00 I 231 Door2 27 8 ! 216 I 5.00 2,376 Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 10 °F Water Table Present: N/A Floor Cover Rv: 0.50 Space Below Heated: Not Heated Floor Insulation Rv: 30.00 Downward Heat Loss: 564 Btu /hr Edge Rv: N/A Unit Heat Loss: 1 Btu /hr/ft Perimeter Rv: N/A Floor Surface Temp: 75 °F • No 240 ft 38.00 No 504 ft 38,00 Page 5 WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Heat Loss: (less sub components if any) Heat Loss: (less sub components if any) CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 347 Btu /hr Room • Garage & Shop Gross Area: 984 ft Room Infiltration: Unheated Area: 0 ft Total Heat Loss: Net Heated Area: 984 ft Upward: 9,731 Btu /hr Ceiling Height: 10 ft Downward: 3,484 Btu /hr Volume: 9,840 ft Supplemental: 0 Btu /hr Perimeter Length: 110 ft Net: 13,215 Btu /hr Air Changes: 0.40 per Hour Unit/Net: 13.4 Btu /hr/ft Room Temp: 65 °F 4,135 Btu /hr Floor Component Floor Type: Slab On Grade Slab Depth: 4 inches Temp Below: 40 °F Water Table Present: No Floor Cover Rv: 0.00 Space Below Heated: N/A Under Slab Rv: 10.00 Downward Heat Loss: 3,484 Btu /hr Edge Rv: 10.00 Unit Heat Loss: • 3 Btu /hr /ft Perimeter Rv: 10.00 Floor Surface Temp: 69 °F 729 Btu /hr Component Length / Width (ft) Height (ft) Area (ft Rv . Heat Loss (Btu /hr) Weill I 31 9 279 21.00 427 Door1 8 7 56 2.70 1,141 Windowl 6 5 30 2.70 611 Window2 I 6 5 30 2.70 . 611 Room : Great Room Gross Area: 459 ft Room Infiltration: 1,736 Btu /hr Unheated Area: 0 ft Total Heat Loss: Net Heated Area: 459 ft Upward: 4,526 Btu /hr Ceiling Height: 9 ft Downward: 1,110 Btu /hr Volume: , 4,131 ft Supplemental: 0 Btu /hr Perimeter Length: 31 ft Net: 5,636 Btu /hr Air Changes: 0.40 per Hour Unit/Net: 12.3 Btu /hr/ft Room Temp: 65 °F Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 10 °F Water Table Present: N/A Floor Cover Rv: 1.50 Space Below Heated: Not Heated Floor Insulation Rv: 30.00 Downward Heat Loss: 1,110 Btu /hr Edge Rv: N/A Unit Heat Loss: 2 Btu /hr/ft Perimeter Rv: N/A , , Floor Surface Temp: 69 °F Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Kitchen Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Yes 459 ft 30.00 250 ft Room Infiltration: 114 ft Total Heat Loss: 136 ft Upward: 9 ft Downward: 2,250 ft Supplemental: 0 ft Net: 0.40 per Hour Unit/Net: 65 °F Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 10 °F Water Table Present: • N/A Floor Cover Rv: 0.50 Space Below Heated: Not Heated Floor Insulation Rv: 30.00 Downward Heat Loss: 272 Btu /hr Edge Rv: N/A Unit Heat Loss: 1 Btu /hr/ft Perimeter Rv: N/A Floor Surface Temp: 68 °F Ceiling Component Space Above Heated: Yes Heat Loss: 0 Btu /hr Net Ceiling Area: 250 ft (less sub components if any) Rv: 30.00 Page 6 WIRSBO Radiant Panel Heating System Project #: Lacey /#86 Date: 4/17/97 Heat Loss: (less sub components if 'any) - RECtivtu CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 0 Btu /hr 945 Btu /hr 945 Btu /hr 272 Btu /hr 0 Btu /hr 1,217 Btu /hr 8.9 Btu /hr /ft2 Component j Length / Height (ft) Width (ft) Area (ft Rv I Heat Loss (Btu /hr) Wall1 I 45 9 405 i 21.00 820 Windowl I 3 4 i 12 i 2.70 I 244 Window2 I 6 5 I 30. 2.70 611 Window3 I 4 5 20 I 2.70 407 Window4 6 5 30 2.70 611 Component Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) N/A I 0 I 0 i 0 I 0.00. 0 Room Components Room : Living Room Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Floor Component Floor Type: Temp Below: Floor Cover Rv: Floor Insulation Rv: Edge Rv: Perimeter Rv: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Master Bath Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: 338 ft 0 ft 338 ft 9ft 3,042 ft 45 ft 0.40 per Hour 65 °F Suspended 10 °F 1.50 30.00 N/A N/A No 338 ft 38.00 200 ft 45 ft 155 ft 9ft 1,800 ft 31 ft 0.50 per Hour 65 °F Floor Component Floor Type: Suspended Temp Below: 65 °F Floor Cover Rv: 0.50 Floor Insulation Rv: 11.00 Page 7 WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: UniUNet: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: Unit Heat Loss: Floor Surface Temp: Heat Loss: (less sub components if any) Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: UniUNet: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: RECEIVED CITY OF TUKWIIA DEC 291997 PERMIT CENTER 1,278 Btu /hr 4,460 Btu /hr 883 Btu /hr 0 Btu /hr 5,343 Btu /hr 15.8 Btu /hr /ft N/A N/A Not Heated 883 Btu /hr 2 Btu /hr /ft 71 °F ' 489 Btu /hr 945 Btu /hr 2,319 Btu /hr 194 Btu /hr 0 Btu /hr 2,513 Btu /hr 16.2 Btu /hr /ft N/A N/A Same Source 194 Btu /hr Component Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) Walil I 35 9 315 ; 21.00 503 Doorl I 6 1 8 ! 48 I 2.70 ! 978 Windowl 3 I 5 ) 15 I 2.70 306 VVindow2 l 12 i 5 I 60 I 2.70 1,222 Edge Rv: Perimeter Rv: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room • Master Bedroom Gross Area: 478 ft Unheated Area: 0 ft Net Heated Area: 478 ft Ceiling Height: 9 ft Volume: 4,302 ft Perimeter Length: 35 ft Air Changes: 0.40 per Hour Room Temp: 65 °F Floor Component Floor Type: Temp Below: Floor Cover Rv: Floor Insulation Rv: Edge Rv: Perimeter Rv: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Master WICs Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: N/A N/A No 200 ft 38.00 Suspended 65 °F 1.50 11.00 N/A N/A No 478 ft 38.00 165 ft 0 ft 165 ft 9ft 1,485 ft 37 ft 0.40 per Hour Page 8 WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Unit Heat Loss: Floor Surface Temp: Heat Loss: (less sub components if any) Component Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) Wall1 Windowl 31 ! 9 . 5 ! 4 279 20 21.00 2.70 678 407 Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: Unit/Net: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: Unit Heat Loss: Floor Surface Temp: Heat Loss: (less sub components if any) Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: Unit/Net: RECEIVED CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 0 Btu/hr/ft 72 °F 289 Btu /hr 1,808 Btu /hr 5,509 Btu /hr 916 Btu /hr 0 Btu /hr 6,425 Btu /hr 13.4 Btu /hr /ft N/A N/A Same.Source 916 Btu /hr 1 Btu /hr/ft 70 °F 692 Btu /hr 624 Btu /hr 1,735 Btu /hr 289 Btu /hr 0 Btu /hr 2,024 Btu /hr 12.3 Btu /hr /ft Component Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) WaII1 37 9 333 I 21.00 I 872 Component Length / Width (ft) Height (ft) Area (ft Rv Heat Loss (Btu /hr) _ WaII1 16 I 9 144 I 21.00 I 377 Room Temp: Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 65 °F Water Table Present: N/A Floor Cover Rv: 1.50 Space Below Heated: Same Source Floor Insulation Rv: 11.00 Downward Heat Loss: 289 Btu /hr Edge Rv: N/A Unit Heat Loss: 1 Btu /hr /ft Perimeter Rv: N/A Floor Surface Temp: 70 °F Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Media Room Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: 10 °F Water Table Present: N/A Floor Cover Rv: 1.50 Space Below Heated: Not Heated Floor Insulation Rv: 30.00 Downward Heat Loss: 426 Btu /hr Edge Rv: N/A Unit Heat Loss: 2 Btu /hr /ft Perimeter Rv: N/A Floor Surface Temp: 67 °F Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Nook Gross Area: Unheated Area: Net Heated Area: 65 °F No 165 ft 38.00 200 ft Room Infiltration: 0 ft Total Heat Loss: 200 ft Upward: 9 ft Downward: 1,800 ft Supplemental: 16 ft Net: 0.40 per Hour Unit/Net: 65 °F Yes 200 ft 30.00 89 ft 0 ft 89 ft Page 9 WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Heat Loss: (less sub components if any) Heat Loss: (less sub components if any) Room Infiltration: Total Heat Loss: Upward: RECEIVED CITY OF TUKWILA DEC 291997 PERMIT CENTER 239 Btu /hr 756 Btu /hr 1,133 Btu /hr 426 Btu /hr 0 Btu /hr 1,559 Btu /hr 7.8 Btu /hr /ft 0 Btu /hr 449 Btu /hr 3,139 Btu /hr Component Length / Length / Height (ft) Area (ft Rv Rv Heat Loss Width (ft) Width (ft) (Btu /hr) 1A/aII1 (Btu /hr) Wa111 i 25 12 300 21.00 I 524 Windowl ! 20 5 100 I 2.70 ( 2.037 Component Length / Height (ft) Area (ft Rv Heat Loss Width (ft) (Btu /hr) 1A/aII1 26 I 9 234 ! 21.00 I 487 Windowl 6 I 4 24 I 2.70 489 Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Floor Component Floor Type: Temp Below Floor Cover Rv: Floor Insulation Rv: Edge Rv: Perimeter Rv: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Office Gross Area: Unheated Area: Net Heated Area: Ceiling Height: Volume: Perimeter Length: Air Changes: Room Temp: Floor Component Floor Type: Temp Below: Floor Cover Rv: Floor Insulation Rv: Edge Rv: Perimeter Rv: Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components 12ft 1,068 ft 25 ft 0.40 per Hour • 65 °F Suspended 10 °F 0.50 30.00 . N/A N/A No 89 ft 38.00 150 ft 0 ft 150 ft 9ft 1,350 ft 26 ft 0.40 per Hour 65 °F Suspended 10 °F 1.50 30.00 N/A N/A Yes 150 ft 30.00 Page 10 WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Downward: Supplemental: Net: • Unit/Net: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: Unit Heat Loss: Floor Surface Temp: Heat Loss: (less sub components if any) 258 Btu /hr 0 Btu /hr 3,397 Btu /hr 38.2 Btu/hr/ft N/A N/A Not Heated 258 Btu /hr 2 Btu /hr/ft 82 °F 129 Btu /hr Room Infiltration: Total Heat Loss: Upward: Downward: Supplemental: Net: Unit/Net: Slab Depth: Water Table Present: Space Below Heated: Downward Heat Loss: Unit Heat Loss: Floor Surface Temp: Heat Loss: (less sub components if any) RECEIVED CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 567 Btu /hr 2,032 Btu /hr 397 Btu /hr 0 Btu /hr 2,429 Btu /hr • 16.2 Btu /hr /ft N/A N/A Not Heated • 397 Btu /hr 2 Btu /hr /ft 71 °F 0 Btu /hr Component — Length / 1 Height (ft)• Area (ft Rv Heat Loss Width (ft) ' (Btu /hr) Weill 17 I 9 153 21.00 1 338 Windowl 1 6 i 4 I 24 2.70 1 489 Floor Component Floor Type: Suspended Temp Below: 10 °F Floor Cover Rv: 1.50 Floor Insulation Rv: 30.00 Edge Rv: N/A Perimeter Rv: N/A Ceiling Component Space Above Heated: Net Ceiling Area: Rv: Room Components Room : Utility Room Gross Area: Unheated Area: Net Heated Area: Ceiling Height: ' Volume: Perimeter Length: Air Changes: Room Temp: Window2 I 6 I 4 I 24 1 2.70 I 489 Room : Sewing Room Gross Area: 94 ft Room Infiltration: Unheated Area: 0 ft Total Heat Loss: Net Heated Area: 94 ft Upward: Ceiling Height: 9 ft Downward: Volume: 846 ft Supplemental: Perimeter Length: 17 ft Net: Air Changes: 0.40 per Hour Unit/Net: Room Temp: 65 °F No 94 ft 38.00 77 ft Room Infiltration: 0 ft Total Heat Loss: 77 ft Upward: 9 ft Downward: 693 fN Supplemental: 8 ft Net: 0.50 per Hour Unit/Net: 65 °F Floor Component Floor Type: Suspended Slab Depth: N/A Temp Below: ' 10 °F Water Table Present: N/A Floor Cover Rv: 0.50 Space Below Heated: Not Heated Floor Insulation Rv: 30.00 Downward Heat Loss: 159 Btu /hr Edge Rv: N/A Unit Heat Loss: 2 Btu /hr /ft Perimeter Rv: N/A Floor Surface Temp: 69 °F Ceiling Component Space Above Heated: Yes Heat Loss: 0 Btu /hr Net Ceiling Area: 77 ft (less sub components if any) Rv: 30.00 Page 11 { WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Heat Loss: (less sub components if any) RECEIVED CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 355 Btu /hr 1,318 Btu /hr 252 Btu /hr 0 Btu /hr 1,570 Btu /hr 16.7 Btu /hr /ft Slab Depth: N/A Water Table Present: N/A Space Below Heated: Not Heated Downward Heat Loss: 252 Btu /hr Unit Heat Loss: 2 Btu /hr /ft Floor Surface Temp: 72 °F 136 Btu /hr 364 Btu /hr 729 Btu /hr 159 Btu /hr 0 Btu /hr 888 Btu /hr 11.5 Btu /hr /ft Component Length / Width (ft) Height (ft) Area (ft') I Rv Heat Loss , (Btu /hr) Wl Doorl I 3 1 7 I 21 1 5 I 231 Room Components ii r WIRSBO Radiant Panel Heating System Project #: Lacey /#96 Date: 4/17/97 Notes: The Intended use of this program is to provide accurate heat loss and design data for Wirsbo Radiant Systems. The heat loss and design data generated by the program will only be as accurate as the information supplied. Wirsbo Company is not responsible for the misuse of this program. Page 12 RECEIVED CITY OF TUKWIIA DEC 2. 91997 PERMIT CENTER Quoted By Familian Northwest HVAC 18323 Andover Park West Tukwila, WA Phone #: (206) 575 -9871 Fax #: (206) 575 -7887 From: Bob Kleinschmidt Project Information Name: Roger Lacey Location: Tukwila, WA Closing Date: Overall Design Specifications Total Area 4,633 ft Min. Heat Load: 61,196 Btu /Hr Fluid Type: 100% Water Pump Requirements: 12.8 usgpm @ 7.8 ft Page 1 Quotation #: Lacey/#96 WIRSBO Radiant Panel Heating System Date: 4/17/97 Quoted toll Familian NW HVAC #96 18323 Andover Park West . Tukwila, WA 98188 Phone #: (206) 575 -8971 Fax #: (206) 575 -7887 Attn: Bob Kleinschmidt Owner: Engineer: Number of Loops: Number of Zones: RECt iV ' CITY OF TUKWILA DEC 2 9 1997 PERMIT CENTER 26 19 Total Quote Price $11,169.05 Quote Terms Prices on this quotation are per the current WIRSBO Authorized Stocking Distributor Price List and subject to change when updated. Payment will be according to your credit agreement with Familian Northwest. Taxes and shipping charges for items not in stock are in addition to these prices. Normally stocked items will be available for immediate pick -up. Allow four weeks (or as noted) for special orders. Shipping times are dependent on the mode of transport and individual carrier. If you have any questions regarding this quote or need information on other items not included here, please call our office and we will be happy to assist you. Quote Valid For: 30 Days Delivery: per Carrier F.O.B.: Tukwila, WA Additional Comments Equipment and material in this quote may not be a complete parts list. Additional pipe, valves, fittings, controls, etc. may be required to complete this project to your customer's specifications. please contact us for a quote on any additional items that you may need. MAW wiar rww Part # 'Description 1 Qty A2071500 I Bend Support - 1/2" nom. Manifold Support Bracket (pair) I 5 A2080032 1 End Cap - Basic 5 A2503220 E6060625 2 Loop Manifold - Valveless 2 A2513220 !Tube Cutter 2 Loop Manifold - Valved 2 A2523220 1 3 Loop Manifold - Valveless 2 A2533220 3 Loop Manifold - Valved 2 A2543220 14 Loop Manifold - Valveless 4 A2553220 4 Loop Manifold - Valved 4 A2803250 'End Cap with Vent.. 5 A4020500 1/2" Compression Fitting Assembly 58 A4133210 R32 X 1 -1/4" CU Adapter (sweat) 10 A4322020 • Cou • lin • Ni • • le, R20 X R20 3 Part # I Description Qty A5110500 I Bend Support - 1/2" nom. 55 A7011250 11 -1/4" Staples (10,000 /pkg) 1 A7031000 !Fixing Wire (1000 /pkg) 1 E6060625 I Tube Uncoiler 1 E6081125 !Tube Cutter 2 E6090005 :Fixing Wire Twister 1 Part # 'Description Qty A3010086 I T86H Thermostat - Fahrenheit • ( 19 A3020522 1 Telestat II, Motorized Valve Actuator 7 26 A3030003 13 Zone Control Module 5 A3030004 4 Zone Control Module 3 A3050050 'Transformer - 50 VA I 5 Part # 1 Description Qty Al220500 11/2" nom. WIRSBO hePEX - 1000' coil 4 Al250500 11/2" nom. WIRSBO hePEX - 300' coil 7 Materials List Tubings Manifold! Fittings Controls Tools & Aids Page 2 WIRSBO Racitant Panel Heating System Quote #: Lacey /#96 Date: 4/17/97 OI YOFETUKWILA wafts DEC 2 9 9997 PERM1T FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other combustible materi- als in the vicinity of this or any other appliance. To do so may result in an explosion or fire. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to the user's information manual provided with this boiler. Installation and service must be performed by a qualified installer, service agency or the gas supplier. FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS *Do not try to light any appliance. *Do not touch any electrical switch; do not use any phone in your building. *Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. *If you cannot reach your gas supplier, call the fire department. Installation, Operation and Servicing Instructions for Residential Boiler ..w..n+ ..�. �..«. .., ..._... —.. . -... ....., +....rte ,.. v.w• « n:! ha�r ,� ^st`�:.� ".'it °,7 +, � rirt�i. `.'i;e�'' -. w. ... Catalog No.: 2100.50J Effective: 9 -01 -95 Replaces: 2 -01 -95 RecsNSO CIT1 OF MODELS H- 0030B 3 9 PERMIT CE - 0042B - 0066B 2 ‘N'�ER ��7 0090B, - 0135B, - 0180B THIS MANUAL SHOULD BE MAINTAINED IN LEGIBLE CONDI- TION AND KEPT ADJACENT TO THE BOILER OR KEPT IN A SAFE PLACE FOR FUTURE REFERENCE. PIN 240488 c Contents 3 1. RECEIVING EQUIPMENT 3 2. GENERAL SPECIFICATIONS AND DIMENSIONS 4 3. INSTALLATION PROCEDURES 4 - Code Requirements 4 - Mounting Base 4 - Clearance Requirements 4 - CombustionNentilation Air 5 - Venting Connections 7 - Vent Damper Installation 10 - Gas Supply Connections 10 - Water Connections & System Piping 14 - Electrical Wiring 22 4. SERVICING PROCECURES 22 - General Locations of Controls 22 - Sequence of Operation 23 - Start Up Procedures 28 - Safe Shutdown Test 28 - Normal Inspection Procedures 29 - Repair Section 31 5. TROUBLE SHOOTING GUIDE 33 - Adjustments/Replacements of Components 34 6. REPLACEMENT PARTS LIST These instructions are provided to assure the proper installation and operation of Raypak boilers. Should questions arise regarding the specifications, installa- tion, operation or servicing of these boilers, we suggest that the local Sales representative or the factory be consulted. 2 MODEL INPUT MBH HEATING CAPACITY MBH NET I =B =R RATING PIPING CONNECTIONS A B C K VENT DIA. WATER NPT. GAS NPT. H -0030 30 25 22 1" 1/2" 11 5 -3/4 5 -12 4' H -0042 42 35 30 1• 1/2" 11' 5 -3/4 5 -12 4' H -0066 66 54 47 1' 1/2' 11" 5 -3/4 5-3/4 5' H -0090 90 74 R4 1• 1/2' 11' 5 -3/4 53/4 5' H -0135 135 109 95 1 -1/4" 1/2" 18" 6 -1/4 6 -1/4 6' H -0180 180 148 129 1 -1/4" 1/2" 18' 6 -1/4 8.0 7' 1. RECEIVING EQUIPMENT On receipt of your equipment it is suggested that you visually check for external damage to the carton. It the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment. Remove the boiler from the carton and if it is damaged report the damage to the carrier Immediately. Be sure that you receive the number of packages indicated on the Bill of Lading. Claims for shortages and damages must be filed with carrier by consignee. Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement parts will not be accepted and defective parts will be replaced in kind only per our standard warranties. When ordering parts, you must specify Model and Serial Number of boiler. When ordering under warranty conditions, you must also specify date of installation. Raypak recommends that this manual be re- viewed thoroughly before Installing your Raypak Boller. If there are any questions which this manual does not answer, please contact your local Raypak representative. 2. GENERAL SPECIFICATIONS The Raypak hydronic boilers are design certified by the American Gas Association, and tested under the requirements of the American National Standard, ANSI 221.13. Each boiler has been constructed and pressure tested in accordance with the requirements of Section IV of the American Society of Mechanical Engineers Code, and factory fire tested. The boilers are designed for indoor installation with a built -in drafthood, and a built -in sub -base for combus- tible flooring. Models are available with standing pilot, or with intermittent ignition device (1.I.D.). The boilers are equipped with the following components: water circulation pump, pressure relief valve, temperature/ pressure gauge, adjustable high limit switch, drain valve, fast response temperature sensor, 40 VA trans- former, pump relay, vent thermal switch, flame roil -out switch, and redundant combination gas valve for use with either natural or propane gases. Two - staged gas valve (50% firing on 1st stage) is standard on models H -0135 and H -0180. The automatic ignition models and some standing pilot models are provided with a plug -in connector that is compatible with the Honeywell D80D vent damper. Similar type vent dampers made by other manufactur- er, and design certified by a nationally - recognized testing Agency, under the ANSI 221.66 standards, may also be used. Follow the installation instructions furnished with the vent damper package. The plug -in connector can also be used with power venters. Refer to the specific installation instructions supplied by the power vent manufacturer. SPECIFICATIONS AND DIMENSIONS 3 33 1 THERMOSTAT CONN 3 / 4�" (ELECTRICAL CONN �p bN OTHER SIDE) 22 26 AUTOMATIC VENT DAMPER (FIELD INSTALLED) INLET GAS CON 3/4 NPT PIPE TO DRAIN 12 r 51 18 Fig. a8978.1 Model No. Floor Front Back Right Left Top Flue Vent 0030 0042 Comb. 4" 6" 6" 6" 16" 6" 0066 0090 0135 Comb. Alcove 6" 6" 6" 16" 6" 0180 3. INSTALLATION PROC JUKES CODE REQUIREMENTS Installation must be in accordance with local codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1, and the National Electrical Code, ANSI /NFPA 70. In Canada installations must conform with the current CAN /CGA B149.1 or .2 and the Canadian Electrical Code Part 1 CSA C22.2 No.1. Where required by the authority having jurisdiction, the installation must con- form to American Society of Mechanical Engineers Safety Code for Controls and Safety Devices for Auto- matically Fired Boilers, No. CSD -1. MOUNTING BASE Boiler should be mounted on a level surface. Each boiler is designed with a built -in sub -base approved for mounting the boiler on combustible flooring. Boller must NOT be installed on carpet flooring. NOTE: The boiler should be located in an area where water leakage will not result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be in- stalled under the appliance. The pan must not restrict air flow. In addition, the boiler shall be installed such that the gas ignition system components are protected from water (dripping, spraying, rain, etc.) during appliance operation and service (circulator replacement, control replacement, etc.) 4 CLEARANCE REQUIREMENTS 1) Minimum Clearances From Combustible Materials 2) A front clearance of at least 24" is recommended for adequate service of burner -tray and controls. 3) Except for carpeted flooring, boilers are certified for installation on combustible floors. 4) For un- insulated hot water pipes, maintain a 2" clearance, or consult local authority having jurisdic- tion. COMBUSTIONNENTILATION AIR WARNING: Air supply to the boiler room must not be affected by mechanical exhaust vents located in other parts of the house, such as kitchen or bathroom fans, or attic blowers. Mechanical exhaust vents maycreate a negative pressure condition in the boiler room that can become a hazard of asphyxiation, explosion or fire. CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the boiler. Measures must be taken to prevent the entry of corrosive chemical fumes to the combustion and ven- tilation air supply. Such chemicals include, but are not limited to, chlorinated and/or fluorinated hydrocarbons such as found in refrigerants, aerosol propellants, dry- cleaning fluids, degreasers, and paint removers. Other harmful elements may come from bleaches, air fresh- eners, or mastics. Vapors from these types of products can form corrosive acid compounds when burned in a gas flame. The resulting acid condensate can damage or substantially reduce the life of the heater. It may be necessary to provide outside air directly to the heater in order to avoid this problem. 1) The boiler must be provided with adequate supply of air for proper combustion and ventilation in accor- dance with Sec. 5.3, of the latest edition of the National Fuel Gas Code, ANSI Z223.1, or appli- cable provisions of the local building codes. 2) When the boiler is installed in a confined space such as a utility room or closet (Models 0030,0042 and 0066 only), where all air is supplied from inside the building, the boiler room must be provided with two openings, each one having a minimum net free area, in square inches as follows: Model Bq. In. of Free Area 0030, 0042 & 0066 100 One opening shall be within 12 inches of the top, and the other opening within 12 inches of the floor. If additional gas appliances are installed in the same space, the total input of all gas appliances installed in the same space, must be considered in the calculation. Refer to Sec. 5.3.5 of the latest edition of the National Fuel Gas Code for additional requirements. Mode( 0030 & 0042 0066 0090 0135 0180 alp. 18198.0 NOTE: If louvers, grills or screens are used on the openings, obtain the net free area from their supplier or manufacturer. If the design free area of a louver is not known nor available, it shall be assumed that wood louvers will have 20-25 percent free area and metal louvers will have 60-75 percent free area as shown in Sec. 5.3.5 National Fuel Gas Code. 3) If the boiler room is located against an outside wall and air openings can communicate directly with the outdoors, the two openings on the outside wall must each have a net free area, in square inches as follows: Sa, In. Of Free Area 12 18 24 35 45 5 Location of the openings is the same as In the previous case - that is, within 12 inches of the top, and within 12 inches of the bottom of the enclosure. If horizontal ducts are used, the area must be doubled and the duct area shall not be less than the area of the openings they connect, and in no case shall the small- est dimension be less than 3 inches. VENTING CONNECTIONS These boilers have built -in drafthoods. Vent piping the same size or larger than the draft hood outlet is recommended; however, when the total vent height (drafthood outlet to vent terminal) is at least ten (10) feet, the vent pipe size may be reduced by one size only as specified in Part 11, Note 2 and in Appendix G of the latest edition of the National Fuel Gas Code, ANSI Z 223.1. As much as possible avoid horizontal runs of vent pipe and too many elbows. If installation requires horizontal runs, the vent pipe must have a minimum of 1/4 inch per foot rise and should be supported at not less than five foot intervals. Maximum vent connector hori- zontal length shall be 1 -1/2 feet (18 inches) for each inch of connector diameter as follows. Boiler Size Vent Connector Max Horizontal Diameter Length - FT 30 & 42 66 & 90 135 180 4" 5 " 6" 7 " 6 7.5 9 10.5 Gas Vents supported only by the flashing and extending above the roof more than five feet should be securely guyed or braced to withstand snow and wind loads. We recommend use of insulated vent pipe spacer through the roofs and walls. For protections against rain or blockage by snow, the vent pipe must terminate with a listed vent cap which complies with the local codes or, in the absence of such codes, to the latest edition of the National Fuel Gas Code, ANSI Z 223.1. The discharge opening must be a minimum of two feet vertically from the roof surface and at least two (2) feet higher than any part of the building within ten (10) feet. Vent stack shall be at least five (5) feet in vertical height above the drafthood outlet. The vent cap loca- tion shall have a minimum clearance of four (4) feet horizontally from, and in no case above or below, unless a 4 -foot horizontal distance is maintained, from electric meters, gas meters regulators and relief equipment. The weight of the vent stack or chimney must not rest on boiler draft hood. Support must be provided in compliance with applicable codes. The boiler top and draft hood must be readily removable for maintenance and inspection.. Vent pipe should be adequately sup- ported to maintain proper clearances from combustible construction. Type "B" double wall (or equivalent vent pipe is recommended. However single wall metal vent pipe may be used as specified in the latest edition of the National Flue Gas Code ANSI Z 223.1. Lowest Discharge Opening Listed Cap Listed Gas Vent Roof Pitch Flat to 6/12 6/12 to 7/12 Over 7/12 to 8/12 Over 8/12 to 9/12 Over 0/12 to 10/12 Over 10/12 to 11/12 Over 11/12 to 12/12 Over 12/12 to 14/12 Over 14/12 to 16/12 Over 16/12 to 18/12 Over 18/12 to 20/12 Over 20/12 to 21/12 (I. H (Min.)— Minimum Height from Roof to Lowest Discharge Opening H (Min.) 1.0 1.25 1.6 2.0 2.5 3.25 4.0 5.0 6.0 7.0 7.5 8.0 X Root Pitch is X /12 Ft. 6 Flp.I 8101.0 WARNING: These boilers must not be connected into any portion of mechanical draft systems operating under positive pressure. To do so may cause the flue products to be discharged into the living space causing serious health injury. For connections to gas vents or chimneys, vent installations shall be in accordance with Part 7, Venting of Equipment, of the National Fuel Gas Code, ANSI Z223.1, or applicable provisions of the local building codes. COMMON VENTS Manifolds that connect more than one boiler to a common chimney must be sized to handle the combined load. Consult available guides for proper sizing of the manifold and the chimney. At no time should the area be less than the area of the largest outlet. QM9.Yat�tfi]P:t�g`f{{}.:nl Flg. 110001 At the time of removal of an existing boiler, the following steps shall be followed with each appliance remaining connected to the common venting system placed in operation, while the other appliances remain- ing connected to the common venting system are not in operation. (I (a) Seal any unused openings In the common venting system. (b) Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. (c) Insofar as is practical, close all building doors and windows and all doors between the space in which the appliances remaining connected to the com- mon venting system are located and other spaces of the building. Turn on clothes dryers and any appliance not connected to the common venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so theywill operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. (d) Place In operation the appliance being inspected. Follow the lighting instructions. Adjust thermostat so appliance will operate continuously. e) Test for spillage at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle, or smoke from a cigarette, cigar or pipe to visually check spillage. After it has been determined that each appliance remaining connected to the common venting sys- tem properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas burning appliance to their previous conditions of use. (g) Any improper operation of the common venting system should be corrected so the installation conforms with the latest edition of the National Fuel Gas Code, ANSI Z 223.1. When resizing any portion of the common venting system, the com- mon venting system should be resized to ap- proach the minimum size as determined using the appropriate tables in Part 11 and in Appendix G of the National Fuel Gas Code, ANSI Z 223.1 and CAN /CGA - B149.1 - M91. 7 VENT DAMPER INSTALLATION LOCATION The vent damper supplied with each boiler must be located in the vent so that it serves only the appliance for which it is intended. If Improperly Installed, a hazardous condition, such as an explosion or carbon monoxide poison- ing, could result. Make certain that it is mounted in an accessible location at least 6 in. (152.4 mm) from any combustible material or the heat exchanger and that the position indicator is in a visible location. The vent damper must be Installed at the appli- ance draft hood, and without modification of the draft hood. To connect the vent damper wiring to the boiler wiring, remove the jumper from the circuit plug. (See wiring diagram) Connect the damper circuit plug to the boiler circuit plug. Fig. 18842 ad)ii:7f�tY:£[i1.'21tX \ ^.M1.k: Y.l ^A +.n•n >..n. a+H.ui.. MOUNTING On vertical vents, the vent damper may be mounted with the actuator in any position. On horizontal vents, do not mount the actuator either directly above or directly below the vent pipe; mount the vent damper actuator to the side of the vent. The vent damper is set up for a continuous pilot system. If the vent damper is installed on an Intermittent Pilot or Hot Surface Ignition equipped system, the energy savings of the vent damper can be improved by plugging the hole in the vent damper blade using the knockout plug, Part No. 105612R, provided in the parts envelope. Fig. ISM DO NOT plug the hole If Installing the vent damper on a continuous pilot system as this will create a hazardous condition. HORIZONTAL INSTALLATION FLOW > YES TO BOILER VENT DAMPER TO CHIMNEY VERTICAL INSTALLATION TO CHIMNEY VENT DAMPER YES NO INSTALL VENT DAMPER WITH ACTUATOR TO SIDES OF VENT ONLY. DO NOT MOUNT ABOVE OR BELOW VENT. ACTUATOR MAY BE AT BOILER INSTALLED IN ANY DRAFT POSITION ON VERTICAL HOOD PIPE. Hole in Vent Damper Blade Closed Position 8 r •_•1 v 4 1 -- Fig, 181 83.0 INSTALLING THE VENT DAMPER IN HORIZONTAL & VERTICAL VENTS. N.C. END SWITCH N.0.2_ C. -1 K3 W v3 1K1 1K2 D8OD GENERAL WIRING DIAGRAM i CABLE Fig. 0152323 INSTALL THE VENT DAMPER TO SERVICE ONLY THE SINGLE APPLIANCE FOR WHICH IT IS INTENDED. IF IMPROPERLY INSTALLED, A HAZARDOUS CONDITION, SUCH AS AN EXPLOSION OR CARBON MONOXIDE POISONING, COULD RESULT. VENT DAMPER NORMAL OPERATION SUMMARY For safe, efficient operation, the vent damper and all flue product carrying areas of the appliance must be checked annually, with particular attention given to deterioration from corrosion or other sources. Check vent damper operation as follows: 1. When the boiler is off, check that the vent damper position indicator points to the closed position, below. DAMPER DAMPER POSITION POSITION INDICATOR INDICATOR 2. Turn the thermostat or controller up to call for heat and check that the vent damper indicator points to the open position, below. 3. Turn the thermostat or controller down again and check that the vent damper position indicator returns to the closed position. THE VENT DAMPER MUST BE INSPECTED AT LEAST ONCE A YEAR BY A TRAINED, EXPERIENCED SERVICE TECHNICIAN. THE NAME OF THE PERSON WHO ORIGINALLY INSTALLED YOUR VENT DAMPER IS SHOWN ON THE INSTALLATION LABEL. DAMPER MUST BE IN OPEN POSITION WHEN BOILER MAIN BURNERS ARE OPERATING. FLAIR DAMPER SYSTEM SCHEMATIC DAMPER OPEN DAMPER CLOSED FIG. 4 - VENT DAMPER POSITION INDICATOR SHOWING OPEN & CLOSED POSITIONS. LEGEND M - Damper motor R - Relay ES - End Switch SS1 - N/C Safety switch SS2 - N/O Safety switch contacts TR - Transformer 120/24V HL - High limit GV - 24V gas Valve" TH - Thermostat, heating, low voltage J - Jumper " Note: Circuit shown with damper in closed position, no call for heat. 9 NOTE: To place vent damper in the open position to allow burner operation do the following: Turn the power off, turn the damper blade to fully open position (arrow facing same direction as vent pipe). Turn power on. Fig. * 8101.0 LADDER DIAGRAM 24 V AC Fig. .0003 Models System Flow (GPM) Maximum System Head (Ft/Wtr) H -0030 2.5 9.0 H -0042 3.5 8.0 H -0066 5.3 8.5 H -0090 7.3 6.5 H -0135 11.0 10.0 H -0180 14.6 7.0 t. Manual Valve Union GAS SUPPLY CONNECTIONS The inlet gas connection of the boiler gas valve is 1/2 ". Provide an adequate gas piping supply line no smaller than 1/2 ", according to the chart below: Maximum Equivalent Pipe Length (Feet) Gas piping must have a sediment trap ahead of the boiler gas controls, and a manual shutoff valve located outside the jacket. All gas piping should be tested after installation in accordance with local codes. Sediment Trap Gas Valve CAUTION: The boiler and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 KPA). Dissipate test pressure in the gas supply line before reconnecting the boiler and its manual shut off valve to gas supply line. FAILURE TO FOLLOW THIS PROCEDURE MAY DAMAGE THE GAS VALVE. OVER PRESSURED GAS VALVES ARE NOT COVERED BY WARRANTY. The boiler and its gas connections shall be leak tested before placing the appliance in operation. Use soapy water for leak test. DO NOT use open flame. NOTE: Do not use teflon tape on gas line pipe thread. A flexible sealant suitable for use with Natural and Propane gases is recommended. GAS PRESSURE - SPECIFICATIONS Inches W.C. Min. Max. Natural 7.0 14.0 Propane 12.0 14.0 Flg. i 8192.0 Regulator Setting 3.5 11.0 10 The gas valve is provided with pressure taps to measure gas pressure upstream of the gas valve and downstream which is the same as the manifold pres- sure. WATER CONNECTIONS & SYSTEM PIPING The pipe size for water connections is shown on page 3. Typical piping systems are shown on pages 11 to 13. The boiler is supplied as standard with a circulator and a built -in by -pass to insure the required minimum water flow in the boiler. The by -pass on models H -0135 and H -0180 is provided with an adjustable valve that is factory set in the full open position. The handle is shipped loose. The full open position is appropriate for most systems, and insures adequate flow through the boiler. If system flow is inadequate, (indicated by excessive temperature drop through the system) the by- pass valve can be throttled slightly. Care must be taken against over throttling which may lead to inadequate flow through the boiler and boiler harmonics (a hum- ming sound from the heat exchanger). If adequate system flow cannot be obtained without causing har- monics, an additional pump is required. The factory mounted circulator will provide adequate water flow for systems designed at a 20 °F temperature drop, and system pressure drop or head not exceeding that is shown below. When the total system head exceeds the available head pressures, a primary/secondary pumping system is recommended. The minimum boiler operating temperature should be 105 °F. When operating at low tempera- ture applications, AT (temperature rise) must be 20 °F or less. Propylene glycol solution is commonly used in the heating system when freeze protection is required. This will affect the system design and pump performance. As a "rule of thumb ", 50% solution of propylene glycol will require the system flow (GPM) to increase by 14 %, and the system head (Ft/Wtr) by 23% in order to maintain the same heat transfer load. HEATING UNITS SINGLE ZONE PIPING f Systems with multiple zones may require an additional circulator. Consult manufacturers data for valve pressure drops. When an indirect water heating system is used, it is recommended that a separate circulator be installed to meet the required flow and pressure drop conditions of the indirect water heater. We recommend that the make up water from the cold water line have a check valve, gate valve, and feedwater regulator set at 12 psig. Install unions and gate or ball valves at inlet and outlet connections at the boilerto facilitate servicing. The pressure relief valve is mounted on the boiler and must be piped to a drain. We recommend that all high points be vented and that purge valves be installed. A boiler installed above radiation level must be provided with a low water cutoff device. See page 21 for wiring hook -up. The boiler, when used in connection with a refrigeration system, must be installed so the chilled medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering the boiler. The boiler piping system of a hot water heating boiler connected to heating coils located in air handling units where they may be exposed to refrigerated air circulation must be equipped with flow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle. A diaphragm expansion tank should be installed in the return line. A typical 8" diameter expansion tank can be used on the models H -0030, H -0042, and H -0066 and an 11" diameter expansion tank can be used on the model H -0090, H -0135 and H -1080. Consult tank manufacturer for correct sizing. TYPICAL PIPING FEED VALVE DIAPHRAGM EXPANSION TANK 11 PIPE PRESSURE RELIEF VALVE TO DRAIN COLD WATER INLET AIR VENT FIp.I 8887.1 ` tit;; �:; �1iB�: i:? k. �3' n5'$ rYi�tiQ�SS4�7R��i�iECGra�tY�x� +rwwn.�wwrawc,�.v;�rr ZONE VALVES HEATING UNITS FEED VALVE ZONE HEATING WITH INDIRECT DOMESTIC HOT WATER SUPPLY DIAPHRAGM EXPANSION TANK 12 PIPE PRESSURE RELIEF VALVE TO DRAIN • COLD WATER INLET CIRCULATOR COLD WATER SUPPLY AIR VENT F1g., 8 O6.1 HOT WATER SUPPLy, FEED VALVE DIAPHRAGM EXPANSION TANK PIPE PRESSURE RELIEF VALVE TO DRAIN CIRCULATORS HEATING UNITS MULTIPLE ZONES WITH CIRCULATORS ZONE VALVES HEATING UNITS MULTIPLE ZONES WITH ZONE VALVES 13 COLD WATER INLET COLD WATER INLET AIR VENT 12' MAX. Flp. $13609.1 Fig, 00000.1 ELECTRICAL WIRING The electrical power supply requirement for these boilers is 115 volts, 60 Hz. Field wiring connections and electrical grounding must comply with the local codes, or in the absence of local codes, with the National Electrical Code, ANSI /NFPA 70.1987. Provide a sepa- rate fused circuit from the main electrical panel to the boiler, and a disconnecting means within sight of the boiler. Remove the control box cover and make the power supply connections in the field wiring compartment. (See general location of controls drawing on page 18). The pump is supplied and factory wired to operate with the boiler. The "TH" wire leads are for the room thermostat or zone valve connections. WIRING DIAGRAM KEY Plnk Connector Blue Connector The room thermostat should be installed in accordance with the manufacturer's instructions. The thermostat heat anticipator should be set at 1.0 ampere (automatic ignition) and 0.60 ampere (standing pilot) for single zone installations. For multi -zone applications, the heat anticipator setting should be based on the ampere load in the thermostat circuit. 14 NOTE: If it is necessary to replace any of the original wiring, it must be replaced with 105 °C wire or its equivalent, except 150° black wire must be replaced with 150 °C wire or its equivalent. See wiring diagram key for 150 °C wire Indication. s.•- -• 120 V KEY 24V105' - - -- 24 V 150' AAA&FIELD WIRE BK - BLACK BL - BLUE BR - BROWN G - GREEN O - ORANGE R - RED V - VIOLET W - WHITE Y - YELLOW 0 WIRE NUT ,47 CABINET GROUND Flax S006.2 WIRING DIAGRAM: STANDING PILOT 24 ON /OFF MODEL 90 PROBE ❑ FAST RESPONSE TEMP SENSOR OUTb -R---1 —4 —GC INS– BL PROBE TEMP HI LIMIT T • IROLLTOUTS FAST RESPONSE TEMP SENSOR OUT FR - *SEN TEMP HI LIMIT BK- oti - VV C r M ,SI ADJ. T StAGeD 14q *R (ROLL- CONTROL —N►C INB ----•_ ChY TH GAS VALVE T WIRING DIAGRAM: STANDING PILOT 24 V 2 STAGE MODELS 135 & 180 R Y ipg G2 E STAGE See page 14 wiring diagram key information. 15 VENT DAMPER ® p2©. -BBL 0 ® PLUG MALE 2LIV TRANS 00 00 0 0 PLUG PUMP FEMALE 00 ao 00 1 PLUG FE MALE PUMP WIRE HARNESS 101 - 1120V HOT H-1-10. 120V COMM T GROUND VENT DAMPER WIRE HARNESS VENT DAMPER � K+* 120V HOT H-1-110 120V COMM 12OV I GROUND HIRING FIg,1121139e Fig. 02223e ..`� ti: �„`: se' t` 5• � ..uw'1�?.�+w,�YSIF,�iStitsk��u. WIRING DIAGRAM:INTERMITTENT IGNITION DEVICE (IID) MODELS 30, 42, 66 & 90 PROBE C FAST RESPONSE TEMP SENSOR OUT --a SEN IN •C C R— BL Y 'I F!xrie'..xC* '.i�W 'M.'hdY.'AVNai.tlMU�fMCR.MMhva rofl+.w.' " i�. em. xw�vaN .WM.?NCreMRfi.YOlWw.h1NT✓.MkN N/MwttbhMlivionerOi■e. HI LIMIT +K— AN r RELAY f io f► -f SWITCH ttim (VENT) IGNITION * REFER TO INSTALLATION /OPERATING INSTRUCTIONS AND WIRING DIAGRAM SUPPLIED WITH VENT DAMPER. VENT DAMPER OPTIONAL ON CANADIAN MODELS. See page 14 wiring diagram key information. SWITCH BK - - -�-- (ROLL -OUT) BK Y BL R HIGH TENSION 16 - BK -BK BL Y PILOT TRANS VENT * DAMPER - - -1 BK1-*120V HOT i W 120V COMM r--i -� GROUND WIRING BOX L J BK Y 0 C MV PV MV PV PUMP ROBERTSHAW GAS VALVE HONEYWELL GAS VALVE Fly. +12357 PROBE C WIRING DIAGRAM: INTERMITTENT IGNITION DEVICE (IID) MODELS 135 & 180 FAST RESPONSE TEMP SENSOR --- SEN ♦C OUT.--R - IN�-BL- C}-Y I RELAY II Fi I-1-BL 0 HI LIMIT SWITCH SWITCH BK- - -.•BK -- --- ADJ (VENT) (ROLL -OUT) IGNITION BL MV 1 BK 10 lik GND Q G CND © 24V 0 BL TH• R O MV PV PV SPK * REFER TO INSTALLATION /OPERATING INSTRUCTIONS AND WIRING DIAGRAM SUPPLIED WITH VENT DAMPER. VENT DAMPER OPTIONAL ON CANADIAN MODELS. See page 14 wiring diagram key information. 0 • Y 0 HIGH TENSION Y PILOT _ BK•j- ' 120V HOT 24V VIII 120V I W '-* 120V COMM STAGED BK-- I 4 I -BR CONTROL GROUND WIRING I I BOX L J M C GAS VALVE VENT * (2 STAGE) DAMPER Fig. *2359 17 WIRING DIAGRAM: Single Zone Taco Valve WIRING DIAGRAM: Dual Zone Taco Valve TRANS WIRING DIAGRAM: Dual Zone Honeywell Valve LI TRANS LI L2iJC TRANS L2 120V III 24V 24V ISOLATING ZONE VALVE ROOM T -STAT • BOILER TH 18 ZONE VALVE •2 41 ZONE VALVE NOTE: Maximum three (3) zone valves per one (1) 40 VA transformer. ROOM OtOOM 1 2 ZONE i ZONE 2 •Y •Y • R •R • R I R L BOILER CI V4043F V$O43F ZONE ZONE VALVE VALVE NOTE: Maximum five (5) zone valves per one (1) 40 VA Transformer. _ - BOILER TH ISOLATING RELAY Fig. r 2228• Fig $ 2229. Fig. 1 2230. WIRING DIAGRAM: System with (3) Zone Pumps ROOM LI L2 TH BOILER TRANS 115V lIli 2MV MOVA ZONEI 2 PUMP Re. 82233. NOTE: Check VA rating of each relay coil. Total load must not exceed VA rating of transformer. WIRING DIAGRAM: Power Vent System w/ Zone Valve Taco Zone Valve LI L2 • Honeywell Zone Valve RE TRANS T 1I5V 1)lll 24V 4OVA VENT MOTOR VENT MOTOR ISOLATING RELAY TRANS '10VA ZONE ROOM 2 PUMP r-...; IRE r — DRAFT PROVING SWITCH L1 1 115V $111 24V L2 19 ROOM ROOM SIP • DRAFT 01 PROVING SWITCH ZONE 3 ROOM 2 TACO ZONE VALVE BOILER TH — ~ BOILER TH HONEYWELL ZONE VALVE END SWITCH RELAY F1C. 12233E Fla 82234 Piigi:. Kra 1111e..4, 140'. z ; pswa rsamsr.+ •o...e,.aruw4mtu S*fr tv WIRING DIAGRAM: Primary/Secondary Pumping System Honeywell Zone Valve PROSE C FAST RESPONSE TEMP SENSOR —�SEN �" ♦C IN C Y ADJ. 1 O ) CO TROL RELAY V SL GAS VALVE 2 STAGE ar • VENT DAMPER pp ^V a Q1 ® ^Y MALE SK * SECONDARY PUMP DK- * PRIMARY PUMP 120V WIRING x 00 00 PLUG FE MALE I S S I I 1 VENT DAMPER WIRE HARNESS SL � • SI 1 .} 120U HOT 24V F • W 12OU COMM GROUND * TOTAL FULL LOAD AMPS SHOULD NOT EXCEED 12 AMPS. Rg. 112223.21 20 WIRING DIAGRAM: Standing` )4 With Low Water Cut Off Device PROSE PROSE FAST RESPONSE TEMP SENSOR OUT R �c �• -- SSEN c 1 " .°1-1 " (- SWITC AOJ. t VEE�NT ) a WIRING DIAGRAM: IID Units With Low Water Cut Off Device FAST RESPONSE TEMP SENSOR —SSEN c W �® V --- "" O ® Y— S K S K HIGH EN ION 21 VENT DAMPER PLUG E FE MALE PUMP t SR GAS VALVE L ore 2 STAGE Note: Low water cut off (LWCO) and system switch supplied by others. PUMP VENT DAMPER Note: Low water cut off (LWCO) and system switch supplied by others. PILOT WIRE HARNESS SK PV O PV a MV VENT DAMPER M sit- -,120V HOT SYSTEM eK•f 120V HOT M H- .4.120V COMM W.-0120V COMM ROSERTSHAW VALVE HONEYWELL VALVE Fig. 1 2223.1• Rg. 2357E 4. SERVICING PROCEDURES .. GENERAL LOCATION OF CONTROLS CONTROL BOX COMPONENT LOCATIONS MODELS 135 & 180 Sta,ed Control Adjustable High Limit Relay Fast Response Ignition Modu Temperature (Auto Ignition Only) Sensor Rg.N 1195.1 Circulator Vent Sensor Bypass Valve (Models 135 i 180 only) Bypass Line Temperature and Pressure Gaugo Pressure Relief Valve Relay Adjustable High Limit Field Wiring Compartment Fast Response Temperature Sensor Ignition Module (Auto Igntlbn Only) Transformer Roll -Out Sensor 22 Gas Valve Rp.I $195.2 SEQUENCE OF OPERATION INTERMITTENT IGNITION DEVICE (lID) Boilers equipped with the IID system will automatically light the pilot burner first and then the main burner, each time there is a call for heat from the room thermostat. Whenever the room thermostat is calling for heat, the circulator supplied with the boiler, will be energized and should be running. The ignition control module will also be energized to initiate the pilot ignition by opening the first main valve (pilot). At the same time, the electronic spark generator in the module produces a high voltage spark pulse output that lights the pilot burner. If the pilot burner does not light, the module will not energize the second main valve and the burners will not light. Ignition spark continues only until the timed trial for ignition period ends. Then, the module goes into safety shutdown or lockout. Lockout de- energizes the first main valve operator and closes the first main (pilot) valve in the gas control, stopping pilot gas flow. The ignition control system must be reset by setting the thermostat below room temperature for one minute or by turning off power to the module for one minute. When the pilot flame is established, flame rectification circuit is completed between the sensor and burner ground. The flame sensing circuit in the module detects the flame current, shuts off the spark generator and energizes the second main valve operator which opens the second main valve. This allows gas to flow to the burners where it is ignited by the pilot burns rf lame. When the thermostat is satisfied, the valve operators are de- energized shutting off the pilot and main burners, and also the circulator. START -UP PROCEDURES 5. SECTION 1. Filling the System Fill system with water. Purge all air from the system using purge valve sequence. After system is purged of air, lower system pressure. Open valves for normal system operation, fill system through feed pressure 6. regulator to minimum 12 PSI. Manually open air vent on the compression tank until water appears, then close 7. vent. On multiple zone systems, purge each zone sepa- rately. Isolate the other zones while one zone is being purged of air. Flush system before putting into operation to as- sure that foreign material does not damage pump seals. SECTION 2. Checking the Circulator Before lighting the boiler and after system is filled, make sure that circulator is operating properly. Manual gas valve should be off. By adjusting the wall thermo- stat to the maximum setting, circulator should run immediately and allow water to flow through the boiler and the entire system. NOTE: Circulator motor supplied with the boiler does not require lubrication. CAUTION: In case of a prolonged power failure during freezing weather conditions, boiler and piping system must be drained completely to avoid possible damage to the heating system. FOR STANDING PILOT MODEL WITH ROBERTSHAW GAS VALVE, ON/OFF OPERATION (Model 90) 1. STOP! Read the safety information above. 2. Set the room thermostat on the lowest setting. 3. Turn OFF all electric power to the boiler. 4. Push in gas control knob slightly and turn clockwise to "OFF". GAS CONTROL KNOB SHOWN IN "OFF" POSITIO GAS INLET/ Fig. 8199.0 NOTE: Knob cannot be turned from "PILOT" to "OFF" unless knob is pushed in slightly. Do not force. 23 8. 9. 10. 11. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If your smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. Locate pilot behind gas valve mounted on the base panel of the burner drawer. Turn knob on gas control counter- clockwise ,l■ to "Pilot ". F1g.11$112.2 f1 a:B N4 110412 HONEYWELL PILOT ROBERTSHAW PILOT Push in control knob all the way and hold in, immediately light the pilot with a match. Continue to hold control knob in for about one minute after the pilot is lighted, release knob and it will pop back up. Pilot should remain lighted. If it goes out, repeat steps 4 through 8. " If knob does not pop up when released, stop and immediately call your service technician or gas supplier. " If the pilot does not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier. Stand to the side of the boiler and turn the gas control knob counter - clockwise to "ON ". Turn "ON" all electrical power to the boiler. Set the room thermostat to the desired setting. FOR STANDING PILOT MODEL WITH HONEYWELL 1. GAS VALVE, ON /OFF OPERATION (Model 90) 1. STOP! Read the safety information. 2. Set the room thermostat to the lowest setting. 3. Turn Off all electrical power to the boiler. 4. Turn gas control knob clockwise — to "OFF ". GAS CONTROL KNOB SHOWN IN "OFF' POSITION GAS INLET F10,41$200.0 5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 6. Locate pilot behind gas valve, mounted on the base panel of the burner drawer. 7. Turn knob on gas control counter- clockwise r to "PILOT ". 0 O a r Ftp.A $041.2 HONEYWELL PILOT mrmverrri :110iiiiii' ==ii ::: Fl4.a $041.2 ROBERTSHAW PILOT 8. Push down and hold the red reset button in, imme- diately light the pilot with a match. Continue to hold down red reset button for about one minute after the pilot is lighted. Release red reset button and it will pop back up. Pilot should Remain lighted. If it goes out, repeat steps 4 through 8. • If red reset button does not pop up when released stop and immediately call your ser- vice technician or gas supplier. ' If the pilot does not stay lit after several tries, turn the gas control knob to "OFF" and call your Service technician or gas supplier. 9. Stand to the side of the boiler and turn the gas control knob counter- clockwise to "ON ". 10. Turn "ON" all electrical power to the boiler. 11. Set the room thermostat to the desired setting. SYSTEM HUT DOWN PROCEDURE To prevent the potential freezing damage to the heating system, it is recommended that the following system shut down procedure be performed. 24 Set the room thermostat to "OFF" or the lowest setting. 2. Turn off all electric switches to the boiler. 3. Turn off all gas valves supplying gas to the boiler. Refer to operating instruction label on the boiler. 4. Shut off the water supply to the boiler piping system loop. 5. Open drain valve on the boiler to remove water from the boiler and the piping circuits. Note: It may be necessary to open the purge valves and/or manual air vents to facilitate complete drainage of water from the heating system. SECTION 3. Lighting the Boiler Safe lighting and other performance criteria were met with the gas manifold and control assembly pro- vided on the boiler when the boiler underwent tests specified in ANSI- Z21.13a 1983 Standard. CAUTION: Liquefied petroleum gas is heavier than air and sinks to the ground. Exercise extreme care in lighting boiler in confined areas. For Standing Pilot Models WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This boiler has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING Smell all around the boiler area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electric switch; • Do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in, move or turn the gas control knob or lever. Never use tools. If the knob or lever will not push in, move or turn by hand, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this boiler if any part has been under water. Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under water. FOR STANDING PILOT MODELS WITH ROBERT - SHAW GAS VALVE, 2 STAGE OPERATION (Models 135 & 180) 1. STOP! Read the safety information. 2. Set the thermostat to the lowest setting. 3. Turn off all electric power to the boiler. 4. Push in and move gas control lever counter- clockwise to "OFF" position. GAS CONTROL LEVER SHOWN IN "OFF" POSITION NOTE: Lever cannot be moved from "ON" to "OFF" unless lever is pushed in slightly. Do not force. 5. Wait five 15) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 6. Locate pilot mounted on the right side of the burner drawer, and right of first burner. mvn L ri re' II Flg.N 8083.2 Flp.N 8041.2 HONEYWELL PILOT ROBERTSHAW PILOT 7. Move control lever clockwise to "SET" position and immediately light pilot with a match. 8. Hold lever in "SET" position for 1/2 minute after pilot is lit. Release lever, and it will spring back to "PILOT" position. Pilot should remain lit. If it goes out, repeat steps 4 through 8. *If lever does not spring back to "PILOT" position when released, stop and immediately call your service technician or gas supplier. 'If the pilot does not stay lit after several tries, move the gas control lever to "OFF" and call your service technician or gas supplier. 9. Stand to the side of the boiler and move the gas control lever counter - clockwise s" to "ON ". 25 10. Turn on all electric power to the boiler. 11. Set the thermostat to the desired setting. TO TURN OFF GAS TO THE BOILER: (Models 135 & 180) 1. Set the thermostat to the lowest setting. 2. Turn off all electric power to the boiler 3. Push in and move gas control lever counter- clockwise r" to "OFF" position. Do not force. FOR AUTOMATIC IGNITION MODELS. Please read carefully and understand the following safety information before operating the boiler. WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This boiler is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand; or this boiler may not have a pilot and is equipped with a hot surface ignition device which auto- matically lights the burners. Do not try to light the burners by hand. B. BEFORE OPERATING smell all around the boiler area for gas. Be sure to smell next to the floor because some gases are heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electric switch; • Do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in, move or turn the gas control knob or lever. Never use tools. If the knob or lever will not push in, move or turn by hand don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this boiler if any part has been underwa- ter. Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control which has been under- water. FOR INTERMITTENT IGNITION (IID) WITH HONEY- WELL OR ROBERTSHAW GAS VALVE (For All Models) 1. STOP! Read the safety information above. 2. Set the thermostat to the lowest setting. 3. Turn off all electric power to the appliance. 4. This boiler is equipped with an Ignition device which automatically lights the pilot. Do not try to light the pilot by hand. GAS CONTROL KNOB SHOWN IN "ON" POSITION GAS INLET GAS CONTROL KNOB SHOWN IN "OFF" POSITION HONEYW (Models 30 - 90) ROBERTSHAW (All Models) x8201.0 5. For Honeywell Valve: Turn gas control knob clockwise /Th to "Off". For Robertshaw Valve: Push in and move gas control lever to "Off" position. 6. Wait 5 minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 7. For Honeywell Valve: turn gas control counter- clockwise to "On ". For Robertshaw Valve: Move gas control lever to "On" position. Flg. 88199.0 8. Turn on all electric power to the boiler. 9. Set thermostat to desired setting. 10. If the boiler will not operate, follow the instruction "To Turn Off Gas To Boiler" and call your service technician or gas supplier. 26 TO TURN OFF GAS TO BOILER 1. Set the thermostat at the lowest setting. 2. Turn off all the electric power to the boiler if service is to be performed. 3. For Honeywell Valve: Turn gas control knob clockwise i"y to "Off". Make sure knob rest against stop. For Robertshaw Valve: Push in and move gas control lever to "Off" position. FOR HOT SURFACE IGNITION MODELS WITH HONEYWELL GAS VALVE, ON /OFF OPERATION (Models 30, 42, 66 & 90) 1. STOP! Read the safety information. 2. Set the room thermostat to the lowest setting. 3. Turn off all electric power to the boiler. 4. This boiler is equipped with an ignition device which automatically lights the burners. Do not try to light the burner by hand. 5. Turn gas control knob clockwise to "OFF ". 6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 7. Turn gas control knob counter- clockwise to "ON ". 8. Turn on all electric power to the boiler. GAS CONTROL KNOB SHOWN IN "ON" POSITION HONEYWELL PILOT F19.8 8201.0 9. Set the room thermostat to desired setting. 10. If the boiler will not operate, follow the instructions "To Turn Off Gas To Boiler" and call your service technician or gas supplier. FOR HOT SURFACE IGNITION MODELS WITH ROBERTSHAW 7200 GAS VALVE, (All Models) 1. STOPI Read the safety information. 2. Set the room thermostat to the lowest setting. 3. Turn off all electric power to the boiler. 4. This boiler is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand. 5. Push in and move gas control lever counter- clockwise ).---■ to "OFF" position. 6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step. 7. Move gas control lever clockwise — to "ON" position. GAS CONTROL KNOB SHOWN � IN "OFF" POSITION GAS INLET 8. Turn on all electric power to the boiler. 9. Set the room thermostat to desired setting. 10. If the boiler will not operate. Follow the instructions "To Turn Off Gas To Boiler" and call your service technician or gas supplier. TO TURN OFF GAS TO BOILER 1. Set the room thermostat to the lowest setting. 2. Turn off all the electric power to the boiler if service is to be performed. 3. Push in and move gas control lever counter- clock- wise "-• to "OFF ". CAUTION: Should overheating occur or the gas supply fails to shut off, DO NOT turn off or disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the boiler. Failure to observe this precaution may aggravate the overheated condition resulting in possible damage to the boiler and injury to the user. SECTION 4. Testing the Ignition Safety Shutoff. The ignition system safety shutoff must be tested by conducting the following method of tests: For Standing Pilot Systems a. With the main burners on, remove the pilot adjustment cover screw. 27 " NOTE: There is no pilot adjustment cover on Robertshaw 7200 gas valve. b. Insert a small slot screw driver and turn the adjustment screw clockwise ' until pilot flame goes out. Note and count number of turns made. c. Gas valve will shut off main burners after about three (3) minutes. End of test. If the gas valve will not shut off, follow the instructions "To Turn Off Gas To Boiler" and call service technician or your gas supplier. d. Return pilot adjustment screw counter- clock- wise rte, same number of turns as in step (b). FOR AUTOMATIC IGNITION SYSTEMS Intermittent Ignition (IID) 1. 2. 3. 4. 5. Fig.' 8935.0 Turn on power to the ignition systems and turn gas supply off at the gas valve. Check ignition module as follows: a. Set the thermostat or controller above room temperature to call for heat. Watch for continuous spark at the pilot burner. Time the spark operation. Time must be within the lockout timing period (15 or 90 seconds). Turn thermostat down to end call for heat and wait 60 seconds on lockout models before beginning step 3. Turn on gas supply. Set thermostat or controller above room tempera- ture to call for heat. Systems should start as follows: a. Spark will turn on and pilot gas valve will open at once. Pilot burner should ignite after gas reaches the pilot burner. Spark ignition should cut off when pilot flame is established. Main gas valve should open and main burner should ignite after gas reaches the burner port. b. c. d. b. c. Cr Cr 0 •rYC !C -Cr -% -mu r o ] PLOT KEY Pilot Adjustment ROBERTSHAW 7200 GAS VALVE (Models 135 & 180', Replace pilot adjustment cover screw, then follow the lighting instructions to get boiler ready for operation. SAFE SHUTDOWN TESTS LIMIT ACTION With the burner operating, lower the high limit setting to simulate an overheated boiler. Normal shut- down should occur. Restore the normal limit setting, and the burner should restart. FLAME FAILURE �•.anxnr*•a. With burner operating, close the manual fuel valves to simulate a flame failure. System should lock out atter safety switch timing (15 seconds). After the safety switch has cooled, open the manual valves (relight standing pilots) and reset the safety switch; the burner should restart. INSPECTION PROCEDURES BURNERS Clean main burners and air louvers of dust, lint and debris. Keep boiler area clear and free from combus- tibles and flammable liquids. Do not obstruct the flow of combustion and ventilating air. Make visual check of burner and pilot flame. Yellow flame indicates clogging of air openings. Lifting or blowing flame indicates high gas pressure. Low flame indicates low gas pressure. 4' Max. Fig. 18144 MAIN BURNER FLAME NOTE: Modulating burner flame varies in height from approximately 1/4" at low fire to approximately 4" in high fire. :aW.Wfl* ^Mr...W W4r:- ♦nr.a+�wnn,w +•r.w.l.... raw. rv! Y' xnSVMa• TM• UKMwOr�. nM. Mrwr. wnxww. l++.. rwvr. �v.•...... r. .a..wwvr.w..- .r.�...v +ww....www .+ .. 28 PILOT BURNER FLAME (STG PILOT UNITS) Fig. 88084 NORMAL INSPECTION PROCEDURES First and third month after initial start up and then on an annual basis. If problems are found, refer to Trouble Shooting Guide for additional directions. 1. Remove top of boiler and inspect heat exchanger for soot and examine venting system. 2. Remove rear header and inspect for scale depos- its. '3. Inspect pilot and main burner flame and firing rate. '4. Inspect and operate all controls and gas valve. '5. Visually inspect system for water leaks. '6. Oil pump motor and bearing assembly, if oil cups are provided. 7. Check flow switch paddle. 8. Clean room air intake openings to assure adequate flow of combustion and ventilation air. 9. Keep boiler area clear and free from combustible materials, gasoline, and other flammable vapors and liquids. 'Should be checked monthly. (Takes approximately 15 minutes). LOW WATER CUT OFF WHEN INSTALLED The low water cut off automatically shuts down burner whenever water level drops below probe. 90 second time delay prevents premature lockout due to temporary conditions such as power failure or air pock- ets. Flush float type devices at beginning of each heating season. PROCEDURE FOR CLEANING FLUE GAS PASSAGE -WAYS Soot will clog areas behind fins and cause eventual tube failure. Any sign of soot at base of burners or around outer jacket indicates a need for cleaning. 1. Lift off draft hood and flue collector by removing bolts and screws. 2. Remove "V" baffles from heat exchanger. 3. Remove burner tray, see Burner Drawer Removal. 4. Take garden hose and wash heat exchanger, mak- ing sure soot is removed from between fins. (Avoid excessive water against refractory). 5. Reassemble; when boiler is fired, some steam will form from wet refractory. This is normal. NOTE: In extreme cases it may be necessary to remove the heat exchanger completely for cleaning. The simplest method is steam cleaning at a local car wash. DO NOT WIRE BRUSH! REPAIR SECTION TUBE CLEANING PROCEDURE (TYPICAL) Establish a regular inspection schedule, the fre- quency depending on the local water condition and severity of service. Do not let the tubes clog up solidly. Clean out deposits over 1/16" in thickness. The boiler may be cleaned from the side opposite the water connections as shown, without breaking pipe connections. It is preferable, however, to remove both headers for better visibility through the tubes and to be sure the residue does not get into the system. Note that you do not remove the top pan or the heat exchanger generally. After reaming with the auger, mount the wire brush and clean out the debris remaining in the tubes. 29 CAUTION: Soot is combustible, so exercise extreme care. BURNER DRAWER REMOVAL 1. Shut off power and gas supply to the boiler. Dis- connect union(s) and pilot tubing when present; then loosen and remove burner hold down screws. 2. Disconnect wires at gas valve and slide burner drawer out. MAIN BURNER AND ORIFICE REMOVAL 1. Remove screws and burner hold down bracket. NOTE: If the heat exchanger is sooted badly, the burner hold down bracket and spacer can become distorted from direct flame impingement and this usu- ally necessitates replacement of these parts. 2. Lift burners from slotted spacer and slide from orifices. Clean with a wire brush. 3. Orifices usually do not need to be replaced. To clean, run either copper wire or wood through orifice. Do not enlarge hole. To remove orifice, use a socket wrench and remove the manifold. DO NOT overtighten when reinstalling. RAYPAK TUBE CLEANING KIT Extension Pieces (5) Auger with Carbide Tip Wire Brush Fig. $ 8185 Another method is to remove the heat exchanger, ream tubes and immerse heat exchanger in non- inhib- ited de -scale solvent. HEAT EXCHANGER REMOVAL 1. Shut water, gas and electricity off, close valves and relieve pressure, remove relief valve. Remove side inspection panels. 2. Remove top holding screws. 3. Remove draft diverter, lift and remove top and flue collector on stack type models. Remove inspection panels. 4. Loosen bolts and disconnect flange nuts on inlet - outlet header, loosen union(s) at gas pipe, and slide boiler away from piping until studs clear the heater. 5. Remove heat exchanger corner brackets. L 6. Remove combustion chamber clips at the four corners of the heat exchanger. 7. Lift heat exchanger straight up using caution not to damage refractory. HEAT EXCHANGER RE- ASSEMBLY 1. Heat exchanger water header 0-rings should be replaced with new ones. 2. Install inlet- outlet and return water headers and install header retainer nuts and torque nuts evenly. 3. Replace "V" baffles. 4. Install thermostat sensing bulbs in header wells and replace bulb retaining clips. 5. Install inlet and return pipes in water headers using pipe thread sealant. 6. Install water pressure relief valve, flow switch, and low water cutoff devices if so equipped. 7. Open water supply and return shut -off valves. Fill boiler and water piping system with water. Check 30 boiler and piping system for leaks at full line pres- sure. Run system circulating pump for a minimum of 1/2 hour with boiler shut -off. 8. Shut down entire system and vent all radiation units and high points in system piping. Check all strain- ers for debris. Expansion tank water level should be at the 1/4 mark and the balance of the tank filled with air (when using Air -X- Tank). 9. Install flue collector, jacket top and inspection pan- els. Install top holding screws. Install draft diverter and vent piping If so equipped. 10. If gas piping was disconnected, reconnect gas piping system and check for leakage using a soap solution. 11. Check for correct water pressure and water level in the system. Make sure that system pump operates immediately on the call for heat. The system is ready for operation. 13. Within two (2) days of start -up, recheck all air vents and expansion tank levels. COMBUSTION CHAMBER REMOVAL To remove combustion chamber you must first have removed the heat exchanger. Unbolt metal com- bustion chamber retainer from top and remove com- bustion chamber panels individually. 5. TROUBLE SHOOTING GUIDE IMPORTANT NOTICE These instructions are primarily intended for the use of qualified personnel specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and.service personnel may be required by some states to be licensed. Persons not qualified shall not attempt to install this equipment nor attempt repairs according to these instructions. PROBLEM(S) CAUSE(S) 1)When room thermostat is turned on, 1)No power to the boiler. boiler does not operate. 2)When room thermostat is calling for heat, pump is on, but burners will not turn on. 2) Defective room thermostat or discon- nected wire in thermostat circuit. 3)Defective transformer. 4)Defective pump relay. 5)Defective pump 1) For Standing pilot models pilot burner not lighted. 2) If pilot burner will not stay lighted, thermocouple or gas valve may be defective. 3)Gas knob in "Pilot" position. 4)For automatic ignition models, gas valve knob is in "off" position. 5) Vent switch is open. 6) Roll -out switch is open. 7)High limit is open. 8) Fast Response Temperature Sensor probe is defective. 9) Fast Response Temperature sensor board is defective. 31 soLUnON(s) 1)Check circuit breakers, disconnect switch. Make sure power is on. 2)Check continuity on thermostat and wiring circuit. Replace thermostat, or repair wiring connections. 3) Check secondary voltage. if no 24V, replace transformer. 4) Check relay coil or contacts. Replace as required. 5) Replace pump. 1) Light pilot burner. (Follow lighting Instructions on rating plate). 2) Check thermocouple MV generation. If less than 25MV (open circuit), re place thermocouple. If between 25- 35 MV, replace gas valve. 3)Turn knob to "ON" position. 4)Turn gas knob to "ON ". If ignition module locks out, reset by interrupt- ing power to boiler. 5) Check for blockage of venting system or disconnected vent piping. After problem is corrected push button to reset, or replace single use type vent switch. 6)Check for blockage of flue or sooted heat exchanger. After problem is corrected push button to reset or re- place single use type roll -out switch. 7) Setting may be too low. Check water flow and adjust setting to obtain 20- 30°F temperature rise. 8)Red LED on circuit board will be Q11 to indicate a loose sensor connection or a shorted sensor. Check terminal connectors or replace sensor as re- quired. NOTE: Red LED will also be QtK sensor temperature exceeds 300 °F or drops below - 20 °F. It will turn QEE when sensor temperature returns to the proper range. Yellow LED will be QM,-if temperature exceeds 240 °F. It will turn off when sensor temperature falls below 180 °F. When either Red or Yellow LED is QM, boiler will be shut down. 9) Check voltage across output and common terminals. If no 24V is pres- ent, replace board. c 3) Pilot Outage. (Standing pilot models) 4)Yellow lazy flame. 5) Sooting 10) Defective ignition module or defective gas valve. 1) Too low or too high gas pressures. 2) Restricted pilot. 3) Weak thermocouple. 1) Too low gas pressure. 2) Restricted burner intake ports. 3) Restricted gas line. 1) Insufficient combustion air. 2) Improper venting. 3) Severe yellow burner flames. 32 10) Before module goes into a lock -out, check voltage across MV and MV/ PV. If no 24V is present, replace module. If 24V is present, replace gas valve. 1) Adjust inlet gas pressure as shown on rating plate. 2) Clean pilot orifice. 3) Replace thermocouple. 1) Adjust manifold pressure as shown on rating plate. 2) Clean burners free of debris or in- sects. 3) Clean gas line or increase gas line piping. 1) Refer to installation instructions re garding combustion air require- ments. 2) Refer to installations instructions. 3) See yellow flame section above. ADJUSTMENTS/REPLACEMENTS OF COMPONENTS DANGER - SHOCK HAZARD Make sure electrical power to the boiler is disconnect- ed to avoid potential serious injury or damage to com- ponents. 1. Gas Valve Replacement a) Shut off electrical power and gas supply to the boiler. b) Remove gas piping to gas valve inlet. c) Disconnect wiring connections, pilot tubing (when equipped). d) Remove screws (2) holding the burner tray. e) Slide burner tray out. f) Remove gas valve bracket screws and bracket. g) Unscrew gas valve from gas pipe. h) Reverse above procedure to re- install. 2. Pilot Burner Cleaning or Replacement (Standing Pilot) a) Shut off electrical power and gas supply to the boiler. b) Disconnect gas piping to gas valve. c) Disconnect wiring connections to gas valve. d) Remove screws (2) holding the burner tray. e) Slide burner tray out. 1) Remove screw holding pilot lighter tube. g) Remove screws (2) holding pilot bracket on the burner tray. h) Disconnect thermocouple and pilot tubing from the gas valve. i) Remove pilot burner from pilot bracket. j) Remove pilot orifice and blow away lint or dirt. Clean with wire or small brush. NOTE: Make sure pilot orifice is clear, but do not enlarge the hole. k) Reverse above procedure to re- install. HONEYWELL PILOT ROBERTSHAW PILOT AIR OPENING Agi 0045.2 33 3. Flame Roll -out Switch Replacement a) Shut off electrical power to the boiler. b) Remove wiring connections to switch. c) Remove screws (2) holding the switch. d) Reverse above procedure to re- install. 4. Vent Thermal Switch Replacement a) Shut off electrical power to the boiler. b) Remove wiring connections to switch. c) Remove the screws (2). d) Reverse above procedure to re- install. 5. Ignition Module Replacement a) Shut off electrical power to the boiler. b) Remove control cover screws and open control compartment. c) Disconnect wiring connections to module. d) Remove screws (2) holding module. e) Reverse above procedure to re- install. 6. Transformer Replacement a) Shut off electrical power to the boiler. b) Remove control cover screws and open control compartment. c) Disconnect wiring connections from trans- former leads. d) Remove screws (2) holding transformer. e) Reverse above procedure to re- install. 7. Pump Relay Replacement a) Shut off electrical power to the boiler. b) Remove control cover screws and open control compartment. c) Disconnect wiring to the relay. d) Remove screws (2) holding relay. e) Reverse above procedure to re- install. 8. Adjustable High Limit Control a) Shut off electrical power to the boiler. b) Remove control cover screws and open control compartment. c) The control is factory set at 180 °F. To reset to another setting, use a small screw driver and turn dial clockwise .Thi to lower the temperature or counter clockwise .rte to raise the setting. d) To replactr the limit control, disconnect the wir- ing connections. e) Remove screws (2) holding the limit control. f) Remove upper access panel. g) Remove the wedge or retaining clip holding the sensing bulb in the control well in the in/out header. h) Pull out the sensing bulb carefully from the control well. i) Remove the limit control with capillary from unit. c) d) e) f) 9) j) Reverse above procedure to re- install. 9. Fast Response Temperature Sensor Module Replacement a) Shut -off electrical power to the boiler. b) Remove control cover screws and open control compartment. c) Disconnect wiring connections to the board. d) Carefully pull out the control board from the nylon pin supports. e) Reverse above procedure to re- install. 10. Fast Response Temperature Sensor Probe Replacement a) Shut off electrical power to the boiler. b) Shut oft water supply to the boiler and open drain valve to remove water to the sensor probe level. c) Remove control cover screws and open control compartment. d) Disconnect wire leads from control board. e) Remove upper access panel. f) Remove sensor probe from in/out header. g) Reverse above procedure to re- install. 11. Circulator Replacement a) Shut off electrical power to the boiler. b) Shut off water supply and open drain valve to remove water in the piping at the pump level. CAUTION: To avoid damage to electrical components keep water from getting into the control compartments and gas valve. Disconnect wiring and conduit connections to the pump. Disconnect the by -pass tube connections to the inlet flange. Remove the nuts and bolts at the inlet and outlet flanges. Remove old gaskets. Remove the pump. Reverse the above procedure to re- install. Use new gaskets and make sure they are seated properly when tightening the nuts and bolts. 34 12. Staged Control (Models 135 & 180) a) Shut off electrical power to the boiler. b) Remove control cover screws and open con- trol compartment. c) The control is factory set at 160 °F. To reset to another setting, use a small screw driver and turn dial clockwise .— to lower the temperature or counter - clockwise to raise the setting. d) To replace the staged control, disconnect the wiring connections. e) Remove screws (2) holding the staged control. Remove upper access panel. Remove the wedge or retaining clip holding the sensing bulb in the control well in the in/ out header. h) Pull out the sensing bulb carefully from the control well. I) Remove the staged control with capillary from unit. Reverse above procedure to re- install. 1) g) j) 6. REPLACEMENT PARTS LIST NOTE: To supply the correct part it is important that you state the model number, serial number and type of gas when applicable. Any part returned for replacement under standard company warranties must be properly tagged with RAYPAK return parts tag, completely filled in with the heater serial number, model number etc., and shipped to the Company freight prepaid. If determined defective by the Company and within warranty, the part will be returned in kind or equal substitution, freight collect. Credit will not be issued. F---- RAYPAK, INC. 3 1111 Agoura Road Westlake Village, CA 91361 -4699 1 HONEYWELL STANDING PILOT HONEYWELL IID 35 ROBERTSHAW STANDING PILOT CALL OUT DESCRIPTION 30B 42B 66B 90B 135B 180E B BURNER TRAY 1 -B Burner Tray w /oGas Valve (Sea Level) " 003938F 003939F 004513F 003940F 004227F 004228F Burner Tray w/ Gas Valve Nat. STG 004801 F 004753F 004761 F 004769F 004805F 004793F Burner Tray w/ Gas Valve Pro. STG 004802F 004754F 004762F 004770F 004806F 004794F Burner Tray w/ Gas Valve Nat. HSI 004803F 004755F 004763F 004771 F 004807F 004822F Burner Tray w/ Gas Valve Pro. HSI 004804F 004756F 004764F 004772F 004808F 004823F Burner Tray w /Gas Valve Nat. IID 005449F 005451 F 005453F 005455F 005457F 005459F Burner Tray w /Gas Valve Pro. IID 005450F 005452F 005454F 005456F 005458F 005460F 2 -B Burner Spacer /Holddown 003941 F 003941 F 003942F 003942F 004229F 004230F 3 -B Burner 301210/3 301210/3 301210/7 301210/7 301210/11 301210/15 4 -B Burner Orifice Nat. (Sea Level) ' 350347/3 350079/3 350347/7 350080/7 350080/11 350080/15 Burner Orifice Pro. (Sea Level) * 350353/3 350083/3 350353/7 350350/7 350351 /11 350351 /15 C CONTROLS 1 -C Adj. Auto High Limit 601003 601003 601003 601003 601003 601003 Staged Controller 601003 601003 2 -C Electronic Fast ResponseSensor w /Probe 003943F 003943F 003943F 003943F 003943F 003943F 3 -C Probe Fast Response 601017 601017 601017 601017 601017 601017 4 -C Roll - Out/Flue Sensor 601007 601007 601007 601007 601007 601007 G GAS VALVES 1 -G Combination Valve Nat. Std. Honeywell 601013 601013 601013 601013 Combination Valve Pro. Std. Honeywell 601014 601014 601014 601014 Combination Valve Nat. Std. Robertshaw 601009 601009 601009 601009 004824F 004824F Combination Valve Pro. Std. Robertshaw 601010 601010 601010 601010 004825F 004825F Combination Valve Nat. HSI Honeywell 601015F 601015F 601015F 601015F Combination Valve Pro. HSI Honeywell 601016F 601016F 601016F 601016F Combination Valve Nat. HSI Robertshaw 005095F 005095F 005095F 005095F 004826F 004826F Combination Valve Pro. HSI Robertshaw 005096F 005096F 005096F 005096F 004827F 004827F Combination Valve Nat. IID Honeywell 601232 601232 601232 601232 Combination Valve Pro. IID Honeywell 601233 601233 601233 601233 Combination Valve Nat. IID Robertshaw 005461F 005461F 005461F 005461F 005463F 005463F Combination Valve Pro. IID Robertshaw 005462F 005462F 005462F 005462F 005464F 005464E H HEAT EXCHANGER 1 -H Heat Exchanger Cast Iron 003945F 003945F 003946F 003946F 004231F 004232F Heat Exchanger Brass 003948F 003948F 003949F 003949F 004233F 004234F 2 -H Inlet/Outlet Header Cast Iron 003950F 003950F 003952F 003952F 004235F 004236F Inlet/Outlet Header Brass 003951 F 003951 F 003953F 003953F 004237F 004238F 3 -H Return Header Cast Iron 003954F 003954F 003956F 003956F 004239F 004240F Retrun Header Brass 003955F 003955F 003957F 003957F 004241F 004242F 4 -H Tube Bundle x 003959F 003959F 003960F 003960F 004243F 004244F 5 -H Heat Exchanger Tube 003961F 003961F 003961F 003961F 003961F 003961F 6 -H Baffle Kit 003963F 003963F 003964F 003964F 004245F 004246F 7 -H Bolt Kit 003965F 003965F 003965F 003965F 004247F 004248F 8 -H Header Gasket 800203B 800203B 800203B 800203B 800203B 800203B 9 -H Sensor Well 350336 350336 350336 350336 350336 350336 10 -H Well Retaining Clip 300203 300203 300203 300203 300203 300203 J CONTROL BOX 1 -J Control Box Std. (Complete) 003966F 003966F 003966F 003966F 004249F 004249F Control Box HSI (Complete) 003967F 003967F 003967F 003967F 004250F 004250E Control Box IID Lock (Complete) 005465F 005465F 005465F 005465F 005466F 005466F 2 -J Transformer 650691 650691 650691 650691 650691 650691 3 -J Relay DPST 650518 650518 650518 650518 650518 650518 36 BOILERS MANUFACTURED AFI ER AUGUST 11, 1994 WITH SERIAL 19408116901 OR LATER, HAVE IID IGNITION IN LIEU OF HSI IGNITION. FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT FACTORY. x NUMBER OF TUBES VARIES FOR EACH MODEL SIZE. CALL OUT DESCRIPTION 30B 42B 66B 90B 135B 1808 2 22222 2 N(h ill') CD MISCELLANEOUS Standing Pilot Nat. to Pro. 004269F PRV 30 PSI 501410 501410 501410 501410 501410 501410 Deliming Kit 052871F 052871F 052871F 052871F 052871F 052871F T & P Gauge 600671 600671 600671 600671 600671 600671 Drain Valve 501409 501409 501409 501409 501409 501409 Pump Inline Taco 003968F 003968F 003968F 004251 F 005097F 005097F Pump InUne Grundfos 005476F 005478F 004714F 004714F Wire/Hamess Std. 003969F 003969F 003969F 003969F 004256F 004256F Wire/Harness HSI Honeywell 003970F 003970F 003970F 003970F 004257F 004257F Wire/Harness HSI Fenwal 003971F 003971F 003971F 003971F 004258F 004258F Wire/HamesslID 005602F 005602F 005602F 005602F 005603F 005603F P PILOT 004300F 004284F 004288F IID Nat. to Pro. Robertshaw 005479F 005481F 1 -P Pilot Nat. Std. 003972F 003972F 003972F 003972F 003972F 003972F 005486F Pilot Pro. Std. 003973F 003973F 003973F 003973F 003973F 003973F Pilot Nat. IID 005467F 005467F 005467F 005467F 005467F 005467F Pilot Pro. IID 005468F 005468F 005468F 005468F 005466F 005468F 2 -P Pilot Orifice Nat. Std. 003974F 003974F 003974F 003974F 003974F 003974F Pilot Orifice Pro Std. 003975F 003975F 003975F 003975F 003975F 003975F Pilot Orifice Nat. IID 003903F 003903F 003903F 003903F 003903F 003903F Pilot Orifice Pro. IID 004808F 004808F 004808F 004808F 004808F 004808F 3 -P Pilot Thermocouple 600003 600003 600003 600003 600003 600003 4 -P Hot Surface Ignitor HSI 003976F 003976F 003976F 003976F 003976F 003976F 5 -P Ignition Control HSI Honeywell 601005F 601005F 601005E 601005F 601005F 601005F Ignition Control HSI Fenwal 601129F 601129F 601129F 601129F 601129F 601129F Ignition Control IID Honeywell 004935F 004935F 004935F 004935F 004935F 004935F 6 -P Pilot Mtg. Bracket Std. 306239 306239 306239 306239 306239 306239 8 -P Pilot Tube 400275 400275 400275 400275 400275 400275 8 -P High Tension Wire IID 002654B 002654B 002654B 0026548 002654B 002654B R REFRACTORY 1 -R Refractory Kit 003977F 003977F 003978F 003978F 004259F 004260F S SHEETMETAL 1 -S Jacket Top 003979F 003979F 003980F 003980F 004261F 004268F 2 -S Flue Collector 003981F 003981F 003982F 003982F 004262F 004263F 3 -S Access Panel 003983F 003983F 003983F 003983F 004264F 004264F 4 -S Control Panel Cover 003984F 003984F 003984F 003984F 004265F 004265F V VENTING 1 -V Drafthood 003985F 003985F 003986F 003986F 004266F 004267F 2 -V Vent Damper 004709 004709 004710 004710 004711 004712 GAS CONVERSION KITS " 30B 42B 668 90B 135B 180B HONEYWELL GAS VALVE Standing Pilot Nat. to Pro. 004269F 004273F 004698F 004277F Standing Pilot Pro. to Nat. 004270F 004274F 004699F 004278F Hot Surface Ignition Nat. to Pro. 004271F 004275F 004700F 004279F Hot Surface Ignition Pro. to Nat. 004272F 004276F 004701F 004280F IID Nat. to Pro. Honeywell 005471F 005473F 005475F 005477F IID Pro. to Nat. Honeywell 005472F 004274F 005476F 005478F ROBERTSHAW GAS VALVE Standing Pilot Nat. to Pro. 004289F 004293F 004702F 004297F 004281 F 004285F Standing Pilot Pro. to Nat. 004290F 004294F 004703F 004298F 004282F 004286F Hot Surface Ignition Nat. to Pro. 004291F 004295F 004704F 004299F 004283F 004287F Hot Surface Ignition Pro. to Nat. 004292F 004296F 004705F 004300F 004284F 004288F IID Nat. to Pro. Robertshaw 005479F 005481F 005483F 005485F 005487F 005489F IID Pro. to Nat. Robertshaw 005480F 005482F 005484F 005486F 005488F 005490F BOILERS MANUFACTURED 4.._. ER AUGUST 11, 1994 WITH SERIAL #9......#116901 OR LATER, HAVE IID IGNITION IN LIEU OF HSI IGNITION. " Gas Conversions are to be done only by a Qualified Agency. IGNITION CONTROL CONVERSION KIT Robertshaw HSI Control to Fenwal HSI Control 1004678F 37 a' • Raypak, Inc., 31111 Agoura Road, Westlake Village, CA,91381-4699 (818) 889-1500 FAX (818) 889-4522 Litho In U.S.A. CHE SERIES PRINTED IN USA. M MODELS CXE -2 CXE -3 CXE -4 CXE -6 CXE -7 1 Fll E. COPY 019 osio :apo rens.wroweearsrove. RECEIVED CITY OF TUKWILA i C 0 8 f :. Gas -Fire Hot Water .. «o. U110VID PERMIT CENTER Induced Draft BOILERS INSTALLATION INSTRUCTIONS These instructions must be affixed on or adjacent to the boiler. This boiler cannot be used with all types of chimneys. Read these instructions carefully before installing. These Gas -Fired Hot Water Boilers are low pressure, sec- tional cast iron boilers Design Certified by A.G.A. (American Gas Association) and C.G.A. (Canadian Gas Association) for use with Natural and Propane Gases. They are con- structed and hydrostatically tested for a maximum working pressure of 50 psi in accordance with A.S.M.E. Boiler and Pressure Vessel Code Section IV Standards for cast iron heating boilers. WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier. Natural gas boilers are not to be converted to Propane Gas. CROWN BOILER CO. P.O. Box 14818 • 3633 I Street • Philadelphia, PA 19134 (21 5) 535 -8900 FORM 381.3M•199.53467