HomeMy WebLinkAboutPermit M92-0066 - MCGREGOR JAMESM92-0066 MCGREGOR JAMES HVAC
14264 53RD AVENUE SOUTH
IBC 6gC.60R,
Pcktes
City of 7tikwilit
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
Permit No: M92 -0066
Type: B -MECH
Category: RES
Address: 14264 53 AV S
Location:
Parcel *: 076100 -0008
INSTALL GAS FURNACE
UMC Edition: 1988
Signature,:
Print
MECHANICAL PERMIT
Status: ISSUED
Issued: 04/17/1992
Expires: 10/14/1992
TENANT MCGREGOR JAMES M
LARSEN SONJA , 21010 9TH AVE S , SEATTLE WA , 98198
OWNER MCGREGOR JAMES M
LARSEN SONJA , 21010 9TH AVE S , SEATTLE WA , 98198
_JO_ Title:
******************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * * **
Permit Description:
(206) 431 -3670
Valuation: 1,500.00
Total . Permit Fee : 30.00
* * * ** * * * * * * * * * * * * * * * * * * * * * * *,
Pe Center Authoriz • Signature Date
I hereby, certify that I have read and examined this permit and know the
same tote true and correct. All 'provisions of law and ordinances
governing this work will be complied with, whether specified herein or not
The granting of this permit does not presume to give authority to violate
or cancel the provisions of any other state or local laws regulating
construction or the performance of work. I am authorized to sign for and
obtain this building permit. aa
4 • 'pa /.// l - - - � __- D - te: /2 h (og-,
This permit', become null and void if the work is not commenced within
180. days from the date of issuance, . or if the work Is :.suspended or
abandoned for a ;period .of 180 days, from ,the last inspection'.
PERMIT NO.
CONTACTED
DATE READY
DATE NOTIFIED
BY:
(init.)
PERMIT EXPIRES
2nd NOTIFICATION
BY:
(init.)
AMOUNT OWING
3RD NOTIFICATION
BY:
(init.)
MECHANICK , PERMIT
APPLICATION TRACKING
PLAN CHECK
NUMBER
TQa - Oola(,
REVIEW COMPLETED
PROJECT NAME
SITE ADDRESS
[_E ftor TCrr 7
14-Q4)4 53 R\) S
SUITE N O_
INSTRUCTIONS TO STAFF
• Contacts with applicants or requests for information should be summarized in writing by staff so that
any time the status of the project may be ascertained.
• Plan corrections shall be completed and approved prior to sending on to the next department.
• Any conditions or requirements for the permit shall be noted on the plans or summarized concisely
in the form of a formal letter or memo, which will be attached to the permit.
• Please fill out your section of the tracking chart completely. Where information requested is not
applicable, so note by using "N /A ".
DEPARTMENTAL REVIEW
"X" in box indicates which departments need to review the project.
iEQ
CONSULTANT: Date Sent - Date Approved -
BUILDING - 4
initial review
O FIRE
O PLANNING
ZONING:
IBAR/LAND USE CONDITIONS? 7 )Yes No ,
O OTHER
(BUILDING -
final raviaw
?A4'
' )Ct
(ROUTED)
INIT:
INIT:
INIT
� ( 1.x c z
INIT:
FIRE PROTECTION: f ) Sprinklers U Detectors (] N/A
FIRE DEPT. LETTER DATED: INSPECTOR:
SCREENING REQUIRED? nYes n No
REFERENCE FILE NOS.:
UMC EDITION (year):
SITE ADDRESS SUITE #
i L- )21L -)y ?, rJ kV f.S,
VALUE OF CONSTRUCTION -
/5
- Zj�7,5/
PROJECT NAME/TENANT
..\--0:_r•5-c'_ t,t ; 111 L ,1._ -e G at) O 100 - UOC>% a
TYPE OF WORK: New /Addition] Modifications O Repair O Other:
CONTRACTOR ()( ,N
DESCRIBE WORK TO BE DONE:
PUN C c'. Z \A54cA (/CC - ro
...... s . . : ......,,
><': <: >:: > >: : >:< >;�: >'�.: : <::;:> .:< :: :::::; � :<:>::: << > ::: >::::.< :<<` < ::: /SIZE ><: »::< :_ : >:::; > >�i: >•:: » <� {: <: > R F NiT
: E !,OO :< >U . T5
TYPE.: ........... .
`l t= H 2 " c c-.-VL,L i
PHONE e7g'^-e jg f
ADDRESS
PLAN::CHECK: :FEE '
;
:
ZIP
WA. ST. CONTRACTOR'S LICENSE # N
-
BUILDING USE (office, warehouse, etc.)
TOTAL
NATURE OF BUSINESS:
WILL THERE BE A CHANGE IN USE? B No 0 Yes IF YES, EXPLAIN:
WILL THERE B1 STORAGE OR USE OF FLAMMABLE, COMBUSTIBLE OR HAZARDOUS MATERIALS IN THE
BUILDING? ' l No 0 Yes IF YES, EXPLAIN:
PROPERTY OWNER ,aUYi,.ock La
YSC'/1 - n't'6Y1'Erpr- -- j nt Ple,6 r6-.. ^ P ON E
4v6_;,: , J . '_ ,-p(1 77 / �F'. if)-
P)E"'g
-W7
ZIP 6 6 )'
ADDRESS '7 J/) C) - -- k,
CONTRACTOR ()( ,N
::
UNIT(S) ?FEE:;: :<:;: ::
)
PHONE e7g'^-e jg f
ADDRESS
PLAN::CHECK: :FEE '
;
:
ZIP
WA. ST. CONTRACTOR'S LICENSE # N
-
TOTAL
EXP. DATE
..... DESCRIPTION ': < >::; ":, >.::;::::
AMOUNT:`:
RCPT Sr::
: ::'DATE:; >: :`.
BASICPERMIT >: FEE
$15.00:
::
UNIT(S) ?FEE:;: :<:;: ::
:iii
PLAN::CHECK: :FEE '
;
:
OTHER
TOTAL
CITY OF TUKWILA
Department of Community Development - Building
6300 Southcenter Boulevard, Tukwila WA 98188
(206) 431 -3670
PLAN CHECK
NUMBER
(IQ.- Dow
APPLICATION MUST BE FILLED OUT COMPLETELY
BUILDING OWNER
OR
AUTHORIZED
AGENT
DATE APPLICATION ACCEPTED
Mj
PRINT NAME - /t / c �a r5E'� _ f� "�� �Z roc
ADDRESS __Q y.0 ._ c l-/
MECHANLuAL PERMIT
APPLICATION
Mechanical Fee Worksheet must also be filled out
and attached to this :• •lication.
FEES (for staff use only)
or
DATE APPLICATION EXPIRES
DATE , / _ ��
PHONE x'7 --83'
CITY/ZIP co %ry spa ci/
CONTACT PERSON Soyu„0 (,3--h J1, & PHONE 3 98 87
APPLICATION SUBMITTAL In order to ensure that your application is accepted for plan review, please make sure to fill
out the application completely and follow the plan submittal checklist on the reverse side of this form. A completed
"Mechanical Permit Fee Worksheet" must accompany this permit application. Handouts are available at the Building
counter which provide more detailed Information on application and plan submittal requirements. Application and
plans must be complete in order to be accepted for Plan review.
BUILDING OWNER / AUTHORIZED AGENT if the applicant is other than the owner, registered architectengineer, or
contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent
to submit this permit application and obtain the permit will be required as part of this submittal.
VALUATION OF CONSTRUCTION The valuation is for the work covered by this permit and must be filied In by the
applicant. This figure is used for budget reporting purposes only and not to calculate your fees.
EXPIRATION OF PLAN REVIEW Applications for which no permit is issued within 180 days following the date of
application shall expire by limitation. The Building Official may extend the time for action by the applicant for a
period not exceeding 180 days upon written request by the applicant as defined in Section 304(d) of the Uniform
Mechanical Code (current edition). No application shall be extended more than once.
If you have any questions about our process or plan submittal requirements,
please contact the Department of Community Development at 431 -3670.
0611B/90
DESCRIPTION
UNIT COST
UNIT
X
COST
BASIC FEE
$15.00
$4.50
SUPPLEMENT PERMIT FEE
1
installation or relocation of each forced -air gravity -type furnace or
burner, including ducts and vents attached to such appliance, up to and
Including 100,000 Btu /h.
$9.00
X
2
Installation or relocation of each forced -air or gravity -type furnace or
burner, including ducts and vents attached to such appliance over
100,000 Btu /h.
$11.00
x
3
Installation or relocation of each floor furnace, including vent.
$9.00
X
4
Installation or relocation of each suspended heater, recessed wall heater
or floor- mounted unit heater.
$9.00
X
5
Installation, relocation or replacement of each appliance vent installed and
not included in an appliance permit.
$4.50
x
6
Repair of, alteration of, or addition to each heating appliance,
refrigeration unit, cooling unit, absorption unit, or each heating, cooling,
absorption, or evaporative cooling system, including installation of
controls regulated by this code.
$9.00
X
7
Installation or relocation of each boiler or compressor to and including
three horsepower, or each absorption system to and including 100,000
Btu /h.
$9.00
X
8
Installation or relocation of each boiler or compressor over three
horsepower to and including 15 horsepower, or each absorption system
over 100,000 Btu /h and including 500,000 Btu /h.
$16.50
X
9
Installation or relocation of each boiler or compressor over 15
horsepower to and including 30 horsepower, or each absorption system
over 500,000 Btu /h to and Including 1,750,000 Btu /h.
$22.50
X
10
Installation or relocation of each boiler or compressor over 30
horsepower to and Including 50 horsepower, or for each absorption
system over 1,000,000 Btu /h to and including 1,750,000 Btu /h.
$33.50
x
11
Installation or relocation of each boiler or refrigeration compressor over
50 horsepower, or each absorption system over 1,750,000 Btu /h.
$56.00
X
12
Each air - handling unit to and including 10,000 cubic feet per minute,
including ducts attached thereto. (NOTE: This fee shall not apply to an
air - handling unit which is a portion of a factory- assembled appliance,
cooling unit, evaporative cooler or absorption unit for which a permit is
required elsewhere in this code.)
$6.50
X
13
Each air - handling unit over 10,000 cfm.
$11.00
X
14
Each evaporative cooler other than a portable type.
$6.50
X
15
Each ventilation fan connected to a single duct.
$4.50
X
16
Each ventilation system which is not a portion of any heating or
air - conditioning system authorized by a permit.
$6.50
X
17
Installation of each hood which is served by mechanical exhaust, including
the ducts for such hood.
$6.50
X
18
Installation or relocation of each commercial or industrial -type incinerator.
$11.00
X
19
Installation or relocation of each commercial or industrial -type incinerator.
$45.00
x
20
i
Each appliance or piece of equipment regulated by the code but not
classed in other appliance categories, or for which no other fee is listed In
this code.
$6.50
X
06/16190
SUBTOTAL
PLAN CHECK FEE (25% of
subtotal)
GRAND TOTAL
$
CiTY OF TUKWILA
Department of Community Development - Building Division
6300 Southcenter Boulevard, Tukwila WA 98188
(206) 431 -3670
THIS WORKSHEET MUST ACCOMPANY
YOUR MECHANICAL PERMIT APPLICATION.
MECHANc SAL PERMIT
FEE WORKSHEET
INSTRUCTI - Complete the worksheet,
indicatin the n umber of units being
installed in each category. At time of
submittal, staff will calculate the fees.
1 � ** ***: * ** ***7∎1 i# ** +r*** *i�**ic :* * �K 46it' 4 '.' d4k *tic,t
■* * ** * *; ***4.** * * * * * * **4*
CITY OF TUKWILA,. WA '> > t' TRANSMIT ;GENERA
' ************* t* * * * * * * * * * *** * * * * * * * * * **h * * * * **
.GENERA
TRANSMIT Number: 92000325' Amauntx ;. . 20,'00 .0'4'/17/92 16 :2p. 'CHECK
Permit . Na: M92--0066 Type ;o'3 -MECH , MECHANICAL PERMIT !CH . .
,CHANGE .'
Parcel Na: 076 0008: - ..,.
' 04/x,0 9,073A000 0
S i t e Ad dr :: 14"264 53 AV 8
payment Method: CHECK N,atatiana.'MCGREGOR, JAMES in:i
..*****,********.********.**** k**.********; v . * * * * * *
** * ** * * * **k** * * * * *:.
• Account Code Description : ,., NO `d
00) 346 430. PLAN ` 00
.RES, 6:
• 000/322 . 100 MECHANICAL , ` - RES., 24:00
Total (This:` P'ayment): 30,:, 90
Total _ ;30.00
Total All .Payments: 30.`00
Halancex .00
6.00
24.00
30.00
30.00
0.00
Address:
Tenant:
Type:
Parcel #:
14264 53 AV S
MCGREGOR..JAMES M
B -MECH
2076100 -0008 •
* * * * * * * * *'*•** *** * *****- k**** * *•k ** * * *** * ** k * * *•k * *** *.*•k
Permit Conditions:.
1. No changes will be made to the plans unless approved by the
Architect and'the :Tukwila
M , , M
2. Plumbing' permit sha ; be�v -dif M.ww i:nred,th,rdug,h ; t.he Seattle - King:
County Department o f xPubJ- 1c`m'Health: - 71:07104:0:;#1 1 1 be
.ins ected by th agen �
p y a �;'�agency; 1,ncludingAa11 gas
(296-4722) . . f1 �
sN ' f, ✓o r (U f t,"•fl.} � r �ti`t•
3 . Electrical � p,e it shall be tobtaa,:ined ti3�.rough 1 the Was;h
State Divisria,n' of, Labo,� and Indust a ries. anti 1 electrical
,work will insp 'c, by, Oat' " u�.277 7272.3
4. A per m 1,, s ; i'ns " pection ; .�recorrfdsfi J.and approved plans''sha•1,1':abbe
maintained ava11ab'i a't the "'iab ; si a e prior to,,,the� start of ,
an y xfr�:! co structio l'hese4 docu ;apr
ments'e to be maintained
aA `�
, n °. ,• .� t,,trf �
aye 71e 1 7 1e , 1 f, 1 i'nsp,ec ion approval is granted
5. Any exposed ,1nsu:1°atiot s3.'backi material shall have
Sprea 7
Rating of 25 or. .:Jess, . °`material shall bear i
f i ca►t otn showing the °f i rating thereat.' }
. All „constlrtuction to b,e' °done 'in conforpa` ce_wi o
th approved
p 1 rfi and requ i reme,nts` •of' h e Un i §oriii' i 7 -d1 ng Code ; (19,88
'�:
Ed 'on), Uni form...Meahenicatil l CoJde� a 19 8�``Edition), Washington
Ste,tt Energy Code t,1 °991 Ed:(i '1/44 on) . , t `''
, n C , c ofii.xa rperi it or a.pproval� of
r cat1, ns �"andtc m 'tat pils,,,.sh�ajll n ot be con „
st �f to be a perms . or, pr n .,ap'provi of,:;,„ u any vi, L 01 a;tion
,of . f' t e 'provisions oft \'o'bdec'o - -any other rh 3've
�b,i mit p res m1n g,� to " -: g i
or�d ano,;e .0' the $ur:isdict�i'on. Ncp`er,
authy or `�ty 'r vicS,late ro ,,cancel
sha 1 1 I e 'Sag d.
ha .
0
•
Permit No:
Status:.
Applied:
Issued:
M92 -0066
ISSUED
04/09/1992
04/17/1992
th# no\i 45- ions`' f t�his f °$
f ` M
Ale..6;40
roT rTTFR'7.
)16.44 M1/ )
Address:
i 2 64 7 4° Si- C40
Special In ructions:
, -
Date Wanted:
(5) p.m.
Requester:
Phone No.:
...
C INSPECTION RECORD
C Retain a copy with permit \-
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd.; #100, Tukwila, WA 98188
451
PERMIT NO.
(206) 431-3670
O..,Approved per applicable codes. „4" CO Corrections required prior to approval.
COMMENTS; '
73 -/-7-7-re,//
• • •
o $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, fee must be paid at
6300 Southcenter Blvd., Suite 100., Call to schedule reinspection.
Reoecit No.:
Date:
Project:
o/
Type ofTnspection:
✓
. ress:
%
ate Ca e•:
Special Instructions:
Date Wanted:
/
C7
6My am.
m.
Requester:
Phone No.:
INSPECTIO 0.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
Approved per codes. ❑ Corrections required prior to approval.
COMMENT:
❑ $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, fee must be paid at
6300 Southcenter Blvd., Suite 100. Call to schedule' reinspection.
• Recept No.:
Date:
PE IT
(206) 431 -3670
'..- +... ::: . •
'rolect: C .
ypeo nspection:
/
. 4 ress:
h.
le Ca ea:
.--\ —c am
Speda Instructions:
0 t_
4
,
14
Date Wanted:
- a 1)
p.m.
Requester s
Phone No.:
.�
1NSP CTIO' '0.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
0 Approved per applicable codes.'
INSPECTION RECORD'
Retain,a copy with p •
PERMIT
(206) 431 -3670
�.a'•3 -: 3 -
Corrections required prior o approval.
COMMENTS:
New
1 - J 2 / $ , L..'4'
Ham , S • IiQ
ke to
/BOA , - "eH
Date:
L l 2..0 — 7
CI $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, fee must be paid at
6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
November 30, 1992
Dear Building Inspector:
City of Tukwila, Building Division
6300 Southcenter Boulevard, Suite #100
Tukwila, Washington 98188
Sincerely,
Mt �1�/lc��� _.
Sonya arsen- McGregor
RE: Letter of November 5, 1992 concerning permit
We are writing you to request an extension on our permit. In your letter you
stated that over 180 days have passed since the last inspection. Although we have
had no inspection since that time we have done much work on our house. We are
very close to being ready for a final plumbing inspection, and then only have a few
more things to complete before we will also be ready for our final inspection by your
facility.
When we received your letter we thought that we would be able to meet the
deadline of December 13, 1992. Since that time however Jim has been suffering from
a pinched nerve in his back and neck, causing him to be kept overnight in Highline
Community Hospital. He has not been able to work at the house for over a week. He
is trying to do as much as possible and was over there working today, but I am
concerned that he is only prolonging the healing time for his injury. We cannot afford
to hire the work done, or we would.
Thank you for your patience and consideration in this matter. We too are very
anxious to see the completion of this long time project. We hope to move into the
house in January or February and relieve some of our financial burden.
wo w'
asst x 0
00111334113
Nov 05; 1992
LARSEN - MCGREGOR SONYA
21010 9TH AVENUE SOUTH
SEATTLE, WA
98198
Dear Permit Holder:
Our records indicate that on Dec 13, 1992 one hundred and eighty days will
have passed with no inspections having been called for under Tukwila
Mechnical Permit Number M92 -0066. Unless you call for an
inspection, or obtain a written extension from the Tukwila Building
Official prior to that date, your above referenced permit will become null
and void on Dec 13, 1992.
If you have any questions or need further information to obtain an
extension on your permit please call the Tukwila Building Divison at
431 -3670.
Sincerely,
City of Tukwila
C ,.
Denise Millard
Permit Coordinator
Department of Community Development
6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188
John W. Rants, Mayor
Department of Community Development Rick Beeler, Director
(206) 431-3670 • Fax (206) 431-3665
Sizes
026 thru
076
100 thru
200
Sides— Single -Wall Vent
1
1
Type 0-1 Double -Wall Vent
0
0
1
0
Back
Top of Plenum
1
1
Vent Connector — Single -Wall
6
6
Typo B -1 Double-Wall
1
1
Front — Combustion Air*
8
6
Service
30
30
,-/
installation, operation,
and maintenance instructions
UPFLOW GAS -FIRED
NATURAL -DRAFT FURNACE
394GAD
r R F
394GAZ
Series A
Sizes 025 -200
RECEIVED Cancels: II 3940-25-1
CITY OF TUKWILA
NOTE: Read the entire instruction before starting the �� 9 199
installation.
INTRODUCTION
Before installing the furnace, refer to "Procedures for
Natural -Draft Gas -Fired Furnaces" (packaged with the fur-
nace) for information concerning combustion, venting, pip-
ing, and other standard installation practices. In the United
States, refer to the current edition of the National Fuel Gas
Code NFPA No. 54- 1988 /ANSI Z223.1 -1988. Installations
made in Canada must comply with the current edition of the
National Standard of Canada CAN /CGA- B149.1- and .2-
M86 Natural Gas and Propane Gas Installation Codes, and
must be in accordance with the provincial authorities hav-
ing jurisdiction.
Reference should also be made to the regulations of the
serving gas supplier and the local building, heating, plumb-
ing, or other codes in effect in the area in which the installa-
tion is made. In the absence of local codes, the installation
must conform with the National Fuel Gas Code, ANSI
Z223.1 -1988.
SAFETY CONSIDERATIONS
Installation and servicing of heating equipment can be haz-
ardous due to gas and electrical components. Only trained
and qualified personnel should install, repair, or service
heating equipment.
Untrained personnel can perform basic maintenance func-
tions such as cleaning and replacing air filters, All other
operations must be performed by trained service personnel.
When working on heating equipment, observe precautions
in the literature, tags, and labels attached to or shipped
with the unit and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all
safety codes including the National Fuel Gas Code NFPA
No. 54- 1988 /ANSI Z223.1-1988. In Canada, refer to the cur-
rent edition of the National Standard of Canada CAN /CGA-
B149.1- and .2 -M86 Natural Gas and Propane Gas Installa-
tion Codes. Wear safety glasses and work gloves. Have fire
extinguisher available during startup and adjustment pro-
cedures and service call.
Recognize safety information: This is the safety -alert sym-
bol &. When you see this symbol on the furnace and in
TABLE I— CLEARANCES FROM
COMBUSTIBLE MATERIALS (In Inches)
*The 6 -Inch front clearance is needed for combustion air entry and
drafthood relief.
PERMIT CENTER
-1-
EFFICIENCY
RATING
CERTIFIED
ama
8/15/89
A78482
Figure 1 —Model 394G
instructions or manuals, be alert to the potential for per-
sonal injury.
Understand the signal word — DANGER, WARNING, or
CAUTION. These words are used with the safety -alert sym-
bol. DANGER identifies the most serious hazards which
will result in severe personal injury or death. WARNING
signifies a hazard that could result in personal injury or
death. CAUTION is used to identify unsafe practices, which
would result in minor personal injury or product and prop-
erty damage.
Each furnace is shipped from the factory completely assem-
bled with multispeed direct -drive blower and wired ready for
indoor heating installation. All sizes feature a printed -
circuit board control center with easy -to -read, 24 -volt termi-
nal strip to ensure proper connections.
Installation comprises the following:
• I. Inspection
•II. Canadian Installation
•III. Location, Ventilation, and Air for Combustion
•IV. Gas Piping
•V. Venting ;,
VI. Electrical
VII. Sequence of Operation
VIII. Filter, Bottom Closure, and Leveling Legs
IX. Startup and Adjustment
X. Care and Maintenance
•To perform these sections (or Installation steps/, refer to the appropriate sections of "Pro.
cedurea for Natural-Draft Gas-Fired Furnaces" booklet packaged with this unit.
SIZE
Btuh•
Copacllyt'
Temperature
Rise
Range
Healing
Cooling
Motor
HP 8 Type
Approx
Shipping
WI (I
External Static
Pressure
Clint
External Static
Pressure
Clmt
3940AD
3940AZ••
3040AZt t
024026
25,000
-
19,000
19,000
15 -45
0.12
750
0.50
720
118 SP
113
000050
50,000
38,000
38,000
39,000
40 -70
-
700
-
-
1/10 SP
119
024050
38,000
38,000
39,000
40 -70
0.12
855
0.50
815
118 SP
122
038050
38,000
38,000
39,000
35 -85
-
815
1170
113 SP
127
000075
75,000
57,000
57,000
58,000
55 -85
-
880
-
5
1/10 SP
124
024075
57,000
57,000
58,000
55 -85
0.12
615
0.50
800
116 SP
125
036075
57,000
57,000
58,000
45 -75
-
985
1150
13 SP
132
000100
100,000
78,000
78,000
77,000
85 -95
-
870
-
-
116 SP
145
038100
76,000
76,000
77,000
80 -90
0.15
1045
0.50
1155
1/3 SP
154
048100
78,000
76,000
77,000
45 -75
-
1115
1810
1/2 PSC
165 '
000125
125,000
94,000
95,000
95,000
70 -100
-
1050
-
-
1/5 SP
169
038125
94,000
95,000
97,000
65 -95
0.20
1160
0.50
1230
1/3 SP
176
048125
94,000
95,000
97,000
60 -90
-
1180
1550
1/2 PSC
182
0801251
94,000
95,000
97,000
45 -75 '
-
1845
2110
1/2 PSC
189
000150
150,000
114,000
114,000
114,000
85 -95
-
1280
-
-
113 SP
203
048150
114,000
114,000
116,000
65 -95
0.20
1800
0.50
1600
1/2 PSC
204
0601501'
114,000
114,000
116,000
45 -75
-
1830
2110
1/2 PSC
220
0601751
175,000
-
133,000
130.000
80 -90
0.20
1865
0.50
2000
1/2 PSC
271
080200t
200,000
-
152,000
155,000
70 -100
0.20
1920
0.50
2080
1/2 PSC
275
Size
A
D
E
Vent
Connection
024025
14.3116
12.9/18
11.11/18 •
3'
000050
14.3116
12.9/18
11.11/16
4
024050
14.3/16
12.9/18
11.11116
4
038050
14.3/16
12.9/16
11.11/18
4
000075
14.3/18
12.9/16
11.11/18
4
024075
14.3/18
12.9/16
11.11/18
4
036075
. -- 14.3118
12.9/18
11.11/18
4
000100 .
174/2
15.7/8
15
5
O
17.1/2
15.7/8
15
5
048100
21
19.3/8
18.1/2
5
000125
21
19.3/8
18.1/2
5
036125
21
19.3/8
18.1/2
5
048125
21
19.3/8
18.1/2
5
060125
24.1/2
22.718
22
5
000150
24.1/2
22.7/8
22
6
048150
24.1/2
22.7/8
22
6
080150
24.1/2
22.7/8
22
6
060175
31.1/2
29.7/8
29
7
060200
31.1/2
29.7/8
29
7
Ill-VOLT
SINGLE
PHASE
Figure 2- Dimensional Drawing
111•VOLT FURNACE
FIELD•SUPPLIED AUKIUARY
FUSED DISCONNECT J -sox
A77238
TABLE III - RATINGS AND PERFORMANCE
*The gas Input rat ngs are certified for elevations to 2000 feet. For elevations above 2000 feet, in the United States, reduce Input and capacity 4% for
each 1000 feet above sea level. In Canada, from 2000 to 4500 feet above sea level, reduce input and capacity 10 %.
f Air delivery above 1800 Cfm requires that both sides, or a combination of one side and bottom or bottom only, of the furnace be used for return air..
Determined by U.S. Government tests.
**Uncoated steel heat exchangers, ,
ttCoated steel heat exchangers. .
FOUR
WIRE
1WO.WIRE `
HEATING
ONLY
FURNACE
24.VOLT
TERMINAL ,LOCK
•A 4•inch collar is provided for vent dampe installation.
J
C
• TABLE II- DIMENSIONS (In Inches)
THERMOSTAT
TERMINALS
_ J ` CONDENSING
TWO UNIT
WIRE
- -FIELD 24.VOLT WIRING
•�- -FIELD 1I1•,20e1220•,4t0•VOLT WIRING
FACTORY 24.VOLT WIRING
FIELD•SUPPLIED
FUSED DISCONNECT
t0SI230. OR
4110-VOLT �
THREE
PHASE
- 1 2011220.
- ` VOLT
SINGLE
- * " ' P H A S E
NOTE: If ANY OF THE ORIGINAL WIRE, AS
SUPPLIED, MUST 9E REPLACED, USE
SAME TYPE OR EQUIVALENT WIRE, A87503
Figure 3- Heating and Cooling Application Wiring Diagram •
-2-
NOTE: The furnaces covered b . ( ese instructions are
design - certified for use with the v damper specified on
the furnace rating plate. See instructions packaged with the
vent damper for its installation.
s -7 :f_ ^_ urn ��..n ace: .:_.•s d b ,.-- , h�__ou r. l r__ e.1.
_�
:CAUTION. Application of thi
indoors with special attention given to vent sizing and
material,..gas input rgtejair temperature rise, and unit -
sizing Improper Installation or misapplication of the :ii
furnace can require excessive seri'icang or cause prelna -,.1
ture component failure ; ( 34 F •? i
This furnace is designed for a minimum continuous return
air temperature of 60 degrees F DB or an intermittent oper-
ation down to 66 degrees F DB such as when used with a
thermostat night setback. Return air temperature must not
exceed a maximum of 85 degrees F DB.
E_i; m_: WARNING Improper installation, ;adjustmen
t erat on, eetvice,- ;maintenance, :or, use can cause car -,
E , o ii.. monoxide` poisoning ;`;explosion, fire,'
shock; or other, conditions_ which may cause personal
injury or property_ damage, Consult a qualified installer,
= `nervice'agency; local gas supplier ore your distributor or
I. branch for .:Information or assistance, The qualified _ 4
installer' or :agency ;must use only factory- authorized.,
and listed kits or accessories when modifying this prod - ` 1
uct::A failure to follow this warning can cause electrical ':i
= =sho fire personal Injury, or death _ =
�' CAUTION; Do _not install furnace in a damp, corro -; I
sive; or'eontanunated _ atmosphere. iMake'sure all cam-.1
"__.buetion and circulating air requirements listed in "Pro -.
ceduree _ for Natural -Draft Gas- FirerFurnaces" are fol.,' - 1
lowed, in addition:to all local codes and ordinances l i `: I
a not use_ t his furnace during construction when adhe-
sivee,_seaters and /or new.carpets are being installed: If
the furnace required during' construction, use. clean
: outside_ air combustion and• ventilation, Compounds
of : chlorine end .:
flourine when ,burned with combustion,
air: form acids =which ' cause corrosion Of' the heat `a
exchangers and metal vent system. Some. of these com-
f pounds are 5 paneling and dry wall, _adhesives, paints, _J
thinners, masonry.-` cleaning materials; and many other
2:so1ven4co=mmonly_used in the. construction process=
The design of the upflow gas -fired furnace is A.G.A. and
CGA certified for installation on combustible flooring, in
alcoves, attics, basements, indoor and outdoor closets, or
utility rooms. The design of this furnace line is not A.G.A.
or CGA certified for installation in a mobile home, recre-
ation vehicle, or outdoors.
CAUTION:, Do not ,uso the rear of the furnace .for a
return air .duct connection; Use the eidelst and/or bot -
tom , only. Air `delivery above .1800 cfm . requires that
both_sides of the furnace; be used Or :a combination of
one aide and the .bo only,
For accessory installation details, refer to applicable instal-
lation literature. Terminals EAC -1 and EAC -2 in the control
box are for direct connection of an electronic air cleaner.
—3—
VI. ELECTRICAI` )NNECTIONS
A. 115 -Volt Wiring
NOTE: Refer to "Procedures for Natural -Draft Gas -Fired
Furnaces" (packaged with the furnace) for additional
information.
F 1m CAUTION: Do not connect wire_
,disconnect = switch an furnace. a 30n1
See Figure 3 for wiring diagram showing the proper field
116 - and 24 -volt wiring.
Use a separate fused branch electrical circuit containing a
properly sized fuse or circuit breaker for this furnace. A dis-
connecting means must be located within sight from, and
readily accessible to, the furnace. The blower door switch
may be acceptable in some areas as a disconnecting means.
The auxiliary J -box can be moved to the right -hand side of
furnace when a right -hand power supply is desired.
1. Remove two screws holding auxiliary J -box.
2. Drill two holes in same position on opposite side and
mount auxiliary J -box.
3. Plug or cap unused electrical entry holes in left side of
casing.
If 115-volt wiring to the unit is encased in a nonmetallic
sheath, connect the incoming ground wire to the grounding
wire inside the furnace J -box. If metallic conduit is used, it
will serve as the ground.
B. 24 -Volt Wiring
Make field 24 -volt connections at the 24 -volt terminal strip.
See Figure 3.
NOTE: Use AWG No. 18 "color- coded" copper thermostat
wire for lengths up to 100 ft. Above 100 ft, use AWG No. 16
wire.
IMPORTANT: The thermostat heat anticipation must be set
to match the amp draw of the gas valve and electrical com-
ponents in the R -W circuit. Accurate amp draw readings
can be obtained at thermostat subbase terminals R & W.
Figure 16 illustrates an easy method of obtaining the actual
amp draw.
The room thermostat should be located where it will be in
the natural circulation path of room air. Avoid locations
where the thermostat would be exposed to cold -air infiltra-
tion, drafts from windows, doors, or other openings leading
to the outside, or exposure to air currents from warm- or
cold -air registers; or to exposure where the natural circula-
tion of the air is cut off —such as behind doors, above or
below mantels, shelves, etc.
The thermostat should not be exposed to heat from nearby
fireplaces, radios, televisions, lamps, or rays from the sun.
Nor should the thermostat be mounted on a wall containing
pipes or warm -air ducts, or a chimney or vent that could
affect its operation and prevent it from properly controlling
the room temperature. Any hole in the plaster or panel
through which the wires pass from the thermostat should be
adequately sealed with suitable material to prevent drafts
from affecting the thermostat.
C. Blower Control Center
Each furnace features a printed- circuit control center. This
will aid the installer and serviceman when installing and
servicing the unit. A 24 -volt terminal board is marked for
easy connection of field wiring.
FUSED DISCONNECT ILK SWITCH
SWITCH (WHEN REO
-4 - -• •••I 1 I I L ..1=� BLK
. FU 4CN WHT
- .A... AUX. J -BOX
C
BRN
qq BRN MTR
(HHEN USED)
COM,
HIGH
MED HIGH
MED LOW
LOW
L2
WHT
, � 2
V COMM HI
PR2 r J
BLK
EAC -2 EAC -1
/�� y G
e/ -0 P 0
BLK IRAN
L
WHT A I
CFR
HFR
LO
PCB
RED
BL9, • RED
SEC -2 SEC -1
LIM -2 LIM -1
GAS -2
GAS -3 GAS -1
GH R
WHT
BLU
TO THERMOSTAT
BREAKAWAY TAB REMOVED WHEN CONNECTING VENT DAMPER (SEE INSTALLATION INSTRUCTIONS)
BRN
W AL
RED FL
SPARK ELECTRODE
BLK
BLK
GV
BRN
YEL
WHT
-2 -1 -3r
PL1
SP
WHT
BLU
11( BVSS
RED
C11;"7
2
C '
C'
C
L
�- -N-� TT IIIT
«-S NOTE .71SE
1- I
PL2
NOTES,
1K DOWNFLOW FURNACES ONLY
1. •i HEATING FAN RELAY CONTACT IS
•- NORMALLY CLOSED UNTIL 115V AC IS
HFR APPLIED TO FURNACE.
2. TO CHANGE MOTOR SPEED, MOVE RED WIRE TO
DESIRED SPEED SETTING.
3. IF ANY OF ORIGINAL WIRE AS SUPPLIED WITH
THE APPLIANCE MUST BE REPLACED IT MUST
BE REPLACED WITH AWM (105 *C) WIRE OR ITS
EQUIVALENT.
4. MOTOR IS THERMALLY OVERLOAD PROTECTED.
5. FACTORY SPEED SELECTION IS FOR AVERAGE
CONDITIONS SEE INSTALLATION INSTRUCTIONS
FOR OPTIMUM SPEED SELECTION. MOTOR MAY
BE 3 OR 4 SPEED.
6. SYMBOLS ARE ELECTRICAL REPRESENTATION ONLY.
7. LOCKOUT OCCURS IN 5 MINUTES, IF PILOT
IS NOT PROVED.
LEGEND
ALS AUXILIARY LIMIT SWITCH, MANUAL -RESET
(SPST -NC)
BVSS BLOCKED VENT SHUTOFF SWITCH, MANUAL -
CAP RUN CAPACITOR -NC)
CFR COOLING FAN RELAY (DPDT)
FL FUSIBLE LINK
FU FIELD
VALVE
HFR H HEAT T IN N G FAN RELAY (SPST-NC)
ILO IGNITE1/ LOCK6UTCONTR
L(SPST-NOS -NO)
LS LIMIT SWITCH AUTO. -RESET (SPST -NC)
MTR PRINTED CIRCUIT BOARD
PL1 3- CIRCUIT PLUG CONNECTOR (SP)
PL2 6- CIRCUIT PLUG CONNECTOR (ILO)
5P SAFETY PILOT (FLAME SENSING)
TRAN TRANSFORMER
— FIELD SPLICE
--) )— PLUG RECEPTACLE
--•— JUNCTION
O UNMARKED TERMINAL
TERMINAL PCB FACTORY CONN.
FACTORY WIRING (115V AC)
FACTORY WIRING (24V AC)
FIELD WIRING (115V AC)
CONDUCTOR ON PRINTED CIRCUIT BOARD
0 SCREW TERMINAL FOR FIELD WIRING
FIELD GROUND
/17 EQUIP. GROUND
j ELECTRONf C j
1 AIR CLEANER` f•"
E 1 1 (WHEN USED) I EAC-2
115V AC
LS
HFR
FL
GA5 -1
JUMPER Y
REMOVED
WITH
BREAKAWAY VENT DAMPER'
'(WHEN USED) I
G I
CFR
TIME
DELAY
CIRCUIT OFF
SIGNA
GAS -3
PL1 -2
I SPP PL1
PL1 -1
LO
HFR
MTR
CFR
TRAN
24 SE C -2
<
C
<C N
SEE
« 5 NOTE 47
PL2
LINE -2
CAP
E
S MIN.
• • L IIMSI T
ILO
314296 -402 REV. B
Figure 4— Wiring Diagram for Sizes 025 thru 150 (IID Pilot)
—4—
A89351
FUSED DISCONNECT - - SWITCH
SWITCH (WHEN REO'D)
-- 4�- f ill itai.K
. i FU litl L.A
I I
I I
.... L-- ... • - -,� ,J
GRN
♦ - -- 1
NOTES,
CAP
CFR
FL
FU
GV
HFR
ILK
ILO
LS
MTR
PCB
TRAN
COM.
HIGH
MED HIGH
MED LOW
BRN �II LOW
BRN
(WHEN USED)
MTR
EQUIP. GROUND
AUX. J -BOX
3
WHT
2 I BLK
BLK
L1
WHT
L2
RED
PR1
CO MED
PR2 r V )
EAC -2
C
1, r� HEATING FAN RELAY CONTACT IS
I - I NORMALLY CLOSED UNTIL 115V AC IS
HFR APPLIED TO FURNACE.
2. TO CHANGE MOTOR SPEED, MOVE BLK OR RED
WIRE TO DESIRED SPEED SETTING.
3. IF ANY OF ORIGINAL WIRE AS SUPPLIED WITH
THE APPLIANCE MUST BE REPLACED, IT MUST
BE REPLACED WITH AWM (105 *C) WIRE OR ITS
EQUIVALENT.
4. MOTOR IS THERMALLY OVERLOAD PROTECTED.
5. FACTORY SPEED SELECTION IS FOR AVERAGE
CONDITIONS, SEE INSTALLATION INSTRUCTIONS
FOR OPTIMUM SPEED SELECTION. MOTOR MAY
BE 3 OR 4. SPEED.
6. SYMBOLS ARE ELECT. REPRESENTATION ONLY.
LEGEND
BVSS BLOCKED VENT SHUTOFF SWITCH, MANUAL -
RESET (SPST -NC)
RUN CAPACITOR
COOLING FAN RELAY (DPDT)
FUSIBLE LINK
FIELD FUSE
GAS VALVE
HEATING FAN RELAY (SPST -NC)
SWITCH, BLOW. DOOR INTERLOCK (SPST -NO)
IGNITER /LOCKOUT CONTROL (SPST -NO)
LIMIT SWITCH, AUTO -RESET (SPST -NC)
MOTOR, BLOWER
PRINTED CIRCUIT BOARD
TRANSFORMER
—�- FIELD SPLICE
—�— JUNCTION
O UNMARKED TERMINAL
Q MARKED TERMINAL
me TERMINAL PCB FACTORY CONN.
FACTORY WIRING (115V AC)
FACTORY WIRING (24V AC)
FIELD WIRING (115V AC)
CONDUCTOR ON PRINTED CIRCUIT BOARD
SCREW TERMINAL FOR FIELD WIRING
FIELD GROUND
Y
CFR
TO THERMOSTAT
BREAKAWAY TAB REMOVED WHEN CONNECTING VENT DAMPER (SEE INSTALLATION INSTRUCTIONS)
MM HI LO
/PCB
EAC-1 GAS -3 GAS -1
00'
W O
ILK
LS
BVSS
LINE HFR
HI COM.
rELECTRONIC!
__<2) j WHEN USED) j
EAC -1 EAC -2
115V AC _
PR -1 BRAN -�
FL
� IM_1 SEC -1 24V AC ' SEC -2
LIM
-2
HFR
RED
BLU
SEC-2
■
LIM -2
GAS -1
JUMPER ( Y Y_L
REMOVED
WITH
BREAKAWAY VENT DAMPER'
'(WHEN USED)
I I
y
SEC -1
RED
I RED
LIM -1
BLU
BLK
(AS -2
YEL
CFR
SPARK
BLK ELECTRODE
ILO
GAS -3
GV
I LO
BLU YEL
MTR
HFR
.BRN
LS BRN BVSS
GND
ORN
TIME
DELAY
CIRCUIT OFF
SIG L
PILOT
SENSING
PROBE
LINE -2
CAP
GAS -2
PILOT
O
SE PROBE
CF
31058 ? -403 REV. B
Figure 5-- Wiring Diagram for Sizes 175 and 200 (IID Pilot) A89352
1
FUSED DISCONNECT ILK SWITCH
SWITCH (WHEN REQ'D)
- - -= IBUC
..�..�.K --
1 FU
-1 WiT�A BH
-- ---- f---- iSzRN_
1 AUX. J -BOX
CAP
(WHEN USED)
NOTES,
FIELD GROUND
/'17 EQUIP. GROUND
COM. -
HIGH
MED HIGH
LOW
31( DOWNFLOW FURNACES ONLY
2
3
4
BLK
RED
PR1
1
L2
ICI HEATING FAN RELAY CONTACT IS
NORMALLY CLOSED UNTIL 115V AC IS
HFR APPLIED TO FURNACE.
2. TO CHANGE MOTOR SPEED, MOVE BLK OR RED
WIRE 10 DESIRED SPEED SETTING.
3. IF ANY OF ORIGINAL WIRE AS SUPPLIED WITH
THE APPLIANCE MUST BE REPLACED, IT MUST
BE REPLACED WITH AWM (105'C) WIRE OR ITS
EQUIVALENT.
4. MOTOR IS THERMALLY OVERLOAD PROTECTED.
S. FACTORY SPEED SELECTION IS FOR AVERAGE
CONDITIONS, SEE INSTALLATION INSTRUCTIONS
FOR OPTIMUM SPEED SELECTION. MOTOR MAY
BE 3 OR 4 SPEED.
6. SYMBOLS ARE AN ELECTRICAL REPRESENTATION ONLY.
LEGEND
ALS AUXILIARY LIMIT SWITCH, MANUAL -RESET
(SPST -NC)
BVSS BLOCKED VENT SHUTOFF SWITCH, MANUAL -RESET
(SPST -NC)
CAP RUN CAPACITOR
CFR COOLING FAN RELAY (DPDT)
FL FUSIBLE LINK
FU FIELD FUSE
GV GAS VALVE
HFR HEATING FAN RELAY (SPST -NC)
ILK SWITCH, BLOWER DOOR INTERLOCK (SPST -NO)
LS LIMIT SWITCH, AUTOMATIC -RESET (SPST -NC)
MTR MOTOR, BLOWER
PCB PRINTED CIRCUIT BOARD
TRAN TRANSFORMER
--R-- FIELD SPLICE
—) )— PLUG RECEPTACLE
JUNCTION
0 MARKED TERMINAL
o UNMARKED TERMINAL
amil TERMINAL PCB FACTORY CONN.
FACTORY WIRING (115V AC)
FACTORY WIRING (24V AC)
FIELD WIRING (115V AC)
CONDUCTOR ON PRINTED CIRCUIT BOARD
0 SCREW TERMINAL FOR FIELD WIRING
BLK
WHT
CFR
COMM HI MED
PR2 �J LO
EAC 2 EAC-1
0 0
JUMPER -%
REMOVED
WITH
BREAKAWAY
TO THERMOSTAT
LS
IRA
c(k__
PCB
FL
RED
BLU
HFR
SEC -2 SEC -1
LIM -2 LIM -1
RED
BRN
C Y Gc G11 R
GAS -2
GAS -3 GAS -I
Y Y-
VENT DAMPER
(WHEN USED)
EAC -1
ELECTRONIC'
- AIR CLEANERS
(WHEN USED) I EAC -2
115V ACS
PR -1 �w TRAN
LIM -1 SEC -1
RED
BLK
WHT
GAS -1 GAS -3
Figure 6— Wiring Diagram for Sizes 050 thru 150 (Match•Iit Pilot)
—6—
FL
~- "-- BREAKAWAY TAB
REMOVED WHEN
CONNECTING VENT
DAMPER (SEE
INSTALLATION
INSTRUCTIONS).
HFR
TIME
DELAY
CIRCUIT
ALS
LS
• BRN
BVSS
RED
LINE -2 1
CAP
COM.
24V" "A� SEC -2
OFF
SIGNAL
TR
310471 -403 REV. B
A89353
VII. SEQUENCE OF OPERATION `.
NOTE: The wiring_ diagrams shown in Figures 4, 5, and 6
are heating /cooling.
A. Heating
Gas and electrical supplies must be turned on at the
furnace.
NOTE: When power is applied to heat relay coil HFR in the
control circuit, the normally - closed contacts in the supply
circuit will open.
1. White Rodgers 36E Gas Valves (IID Models, 025 thru
150 sizes) See Figure 4.
When the thermostat "calls for heat," the control circuit is
closed between terminals R and W. Power from transformer
TRAN through fusible link FL (flame roll -out protection
device), limit switches LS and ALS, blocked vent shut -off
system switch BVSS, time -delay relay of igniter /lockout
control ILO, and the cold contact of safety pilot SP ener-
gizes the "pick" solenoid coil of the pilot valve portion of
automatic gas valve GV and high - voltage producing portion
of the igniter /lockout control ILO.
The pilot valve portion of automatic gas valve GV has a
"pick" solenoid coil and latching "hold' device. Terminal 5
of the "pick" coil must be energized to open the pilot valve,
but only terminal 4 of the "hold" device must be energized
to keep it open. The "hold" device in this gas valve is an
internal pressure switch in series with the "pick" solenoid
coil.
The igniter /lockout control ILO provides high - voltage elec-
trical energy to safety pilot SP to cause sparking at its elec-
trode. The pilot valve opens, permitting gas flow to safety
pilot burner SP where the gas is ignited.
When the pilot flame is established, safety pilot SP switches
its contacts in approximately 40 to 60 seconds, energizing
the main valve portion of automatic gas valve GV and
deenergizing igniter /lockout control ILO and terminal 5 of
automatic gas valve GV. The "hold" device in the auto-
matic gas valve GV energizes the pilot solenoid coil to hold
the pilot valve open.
If the pilot flame is not established within approximately
five minutes after closing circuit between terminals R and
W, the absence of power at terminal 6 of igniter /lockout con-
trol ILO will cause the time -delay relay in igniter /lockout
control ILO to open, deenergizing the pilot valve portion of
automatic gas valve GV. No further attempt will be made to
ignite the pilot or main burner flames until the igniter /lock-
out control ILO is electrically reset. It can be reset by
removing power for 30 seconds to terminal 6 of igniter /lock-
out control ILO. Power at terminal 5 can be removed by set-
ting room thermostat below room temperature, or turning
off electrical supply to furnace.
The main valve portion of automatic gas valve GV has a
time - delayed operator that opens within 6 to 15 seconds
after it is energized, permitting gas flow to the main burn-
ers where the gas is ignited by safety pilot SP.
2. White Rodgers 36C Gas Valves (IID Models, 175 and
200 sizes) See Figure 5.
When the thermostat "calls for heat," the circuit is closed
between terminals It and W. Power from transformer
TRAN through fusible link FL (flame roll -out protection
device), limit switch LS, and blocked vent shut -off system
switch BVSS energizes the pilot valve portion of automatic
gas valve GV and pilot igniter PI. The pilot valve opens,
permitting gas flow to the pilot burner, where it is ignited at
the spark electrode. When flame is sensed at the pilot sens-
ing element, pilot igniter PI energizes the main gas valve,
permitting gas flo \ . co the main burners where the gas is
ignited by the pilot burner flame.
If tip pilot flame is not established within approximately
S 6'minutes after closing circuit between terminals R and
W, the absence of power at terminal 4 of igniter /lockout con-
trol ILO will cause the time -delay relay in igniter /lockout
control ILO to open, deenergizing automatic gas valve GV.
No further attempt will be made to ignite the pilot or main
burner flames until the igniter /lockout control ILO is electri-
cally reset. It can be reset by removing power for at least 30
seconds to terminal 2 of igniter /lockout control ILO. Power
at terminal 2 can be removed by setting room thermostat
below room temperature, or turning off electrical supply to
furnace.
The igniter /lockout control ILO has a time delay of 4 sec-
onds after it is energized.
3. Honeywell VR800A and VR8200H Gas Valves (Match -
Lit Models) See Figure 6.
The furnace pilot must be lit to cause the thermocouple to
energize the thermal magnet circuit of gas valve GV, thus
permitting gas flow to the remaining portion of the valve.
When the thermostat "calls for heat," the circuit is closed
between terminals R and W. Power from transformer
'FRAN through fusible link FL (flame roll -out protection
device), limit switch LS, and blocked vent shut -off system
switch BVSS energizes gas valve GV, causing the valve to
open and permitting gas flow to the main burners, where it
is ignited by the pilot.
If the pilot flame is extinguished, the thermocouple will no
longer energize the thermal magnet circuit of gas valve GV.
Gas flow to the pilot and the main burners will cease until
the pilot is manually relit.
4. Blower Circuit
With power through the solid -state time -delay circuit on
printed- circuit board PCB and heat relay HFR, blower
motor MTR is energized on heating speed approximately 75
seconds after gas valve GV has been energized (or the pilot
flame has been proven in the case of IID systems).
5. Limit Control
If the furnace overheats for any reason, limit control LS
opens, breaking the circuit to automatic gas valve GV. The
gas valve closes immediately, stopping gas flow to the main
burners and the pilot. In addition, blower motor MTR con-
tinues to operate because heat relay HFR is deenergized to
cool down the furnace.
Fusible link FL is provided in the transformer TRAN sec-
ondary circuit as safety shut -off protection from flame roll-
out overheating conditions in the vestibule area of the fur-
nace. Should overheating occur, the fuse opens and deener-
gizes gas valve GV and heat relay HFR, stopping the gas
flow to the burners and starting blower motor MTR.
When the thermostat is satisfied, the circuit between R and
W is broken, deenergizing automatic gas valve GV, pilot
SP, (when used), and the solid -state time -delay circuit on the
printed - circuit board. The gas flow stops immediately to-the •-
pilot and main burners with the IID controls and to the
main burners only with standing pilot controls. After
approximately ,105 seconds, heat relay HFR is energized
and blower motor MTR stops.
6. Blocked Vent Shut -off System Switch ,
The purpose of this control is for shutdown of the furnace
during a totally blocked vent condition.
During a totally blocked vent condition, temperature in the
drafthood relief opening will rise causing the blocked vent
shut -off system switch to open, breaki�t. the circuit to gas
valve GV. The gas valve closes immediately, stopping gas
flow to the main burners and pilot, and the blower will run
continuously.
The furnace will remain in this mode until the blocked vent
shut -off system switch is manually reset.
B. Vent Damper (when used)
With gas and electrical power supplied to the furnace, the
vent damper motor is deenergized, and the vent damper is
closed until the thermostat calls for heat.
On a "call for heat" by the thermostat, the vent damper
motor is energized and the damper opens. When the vent
damper reaches the full -open position, the damper motor is
deenergized and a circuit is completed to the main gas valve
via the igniter /lockout control ILO and the pilot. At this
time, the main gas valve is energized and the main burners
are ignited; the vent damper will remain open until the ther-
mostat is satisfied.
When the thermostat is satisfied, it will deenergize the main
gas valve and stop the gas flow. The vent damper motor will
energize and close the damper. When the vent damper
reaches the full- closed position, the damper motor is
deenergized and will remain so until the next "call for heat"
by the thermostat.
C. Cooling (Cooling Models Only)
When the thermostat "calls for cooling," power from trans-
former TRAN energizes the condensing unit contactor,
starting the condensing unit. Simultaneously, cooling relay
coil CFR is energized, closing its contacts and energizing
blower motor MTR on its cooling speed. It continues to
operate until the thermostat is satisfied.
When the thermostat is satisfied, the circuit to terminal Gc
is broken, deenergizing cooling fan relay coil CFR which, in
turn, opens its contacts, stopping blower motor MTR.
VIII. FILTER
A. Filter Arrangement
-' - ' AX CAUTION: Air delivery above 1800 cfm, or sys=
tems with a total static pressure drop 'above 0.6 inch
wc, require that both sides, or a combination of one side
and the bottom, or the bni,tom only, of the furnace be
, =
used `for return °air, :When both sides of the furnace are' ?
used for return air, an extra filter and retainer spring is . . 1
j' rerluired, zr ,
The filter is factory - installed in the bottom of the furnace.
This is for bottom inlet application. See Figure 7.
CONTROL
BOX
f.
WASHABLE
FILTER
SPEED
SELECTOR
FILTER
RETAINER
SPRING
e i% EP 7 . I A77241
Figure 7— Filter installed for Bottom inlet
—8—
NOTE: The filter shipiped with the 14-3/16-inch furnace cas-
ing is too wide and must be trimmed to properly fit the bot-
tom opening.
For side inlet application, see Figure 2 for the minimum
opening size. Remove the filter and retainer spring from the
bottom opening. Install the retainer spring in the holes pro-
vided —one in the blower deck and the other in the retainer
spring bracket. Install the filter (The filter must be trimmed
to clear the J -box on some sizes.) as shown in Figure 8.
AUX J - BOX
a BLOWER -
DOOR SWITCH
A77242
Figure 8— Filter Installed for Side Inlet
,.m CAUTION; Be sure the filter retainer,_ spring
the flange of the casing side: i _
This appliance shall not be installed directly on carpeting,
tile, or combustible material other than wood flooring.
B. Bottom Closure Panel
When the side inlet(s) is used, the bottom opening must be
properly sealed by installing a bottom closure panel. After
the filter has been installed for side return, perform the fol-
lowing steps:
1. Position bottom closure panel so that it appears as
shown in Figure 9.
2. With furnace either tilted of• raised, install panel in bot-
tom opening of furnace. See Figure 9. (Install from bot-
tom side of furnace.)
m WARNING: Never operate` unit without a or
• ?.with filter access door removed. A failure to. follow; this
i awarning can cause ,n fire, personal injury, or_death;
BOTTOM CLOSURE
PANEL
A87257
Figure 9— Installing Bottom Closure Panel
'C. Leveling Legs (If Required)
When the furnace is used with side inlet(s), and leveling legs
are required, refer to Figure 10, and install field- supplied
corrosion - resistant 5/16-inch machine bolts and nuts.
NOTE: The maximum length of the bolt should not exceed
1 -1/2 inches.
1. Lay furnace on its back, locate and drill 6/16 -inch diam-
eter hole in each bottom corner of furnace as shown in
Figure 10.
2. Install nut on bolt and install bolt and nut in hole.
(Install flat washer if desired.)
3. Install another nut on other side of furnace base.
(Install flat washer if desired.)
4. Adjust outside nut tb provide desired height, and
tighten inside nut to secure arrangement.
C
A87258
Figure 10— Leveling Leg Installation
IX. STARTUP AND ADJUSTMENT
In addition to the following information, refer to "Proce-
dures for Natural -Draft Gas -Fired Furnaces" packaged with
the unit.
NOTE: The furnace blower door must be in place to com-
plete 115-volt circuit to the furnace.
AUJTIQN EThis =; furnace; : is:' equipped ; with,'a;,fueihlo:
i the vestibul area that will melt if a tlarne roll =:?
out over heai; ng cr�ndition is,g caused byT inadequate
combustion = air supply or-lmproper_ venting ;practices: ;t'
otljii this T fuse;, Correct the `condition and
, h n'identical part `
The gas service pressure must not exceed 0.5 psig (14 inch
wc).
NOTE: The gas vk regulator has been factory -set at 3.5
inch wc for natural gas, Refer to "Procedures for Natural -
Draft Gas -Fired Furnaces" for readjusting when checking
input.
A. Adjustment of Blower Speed
`L, WARNING:, Disconnect :the electrical oieltLef
changing the apeed tap. :A failure to,1~o11ow.:t hie war 'T =
can cause personal injury: _ �, `_ = - s
—9--
PILOT TUBE
CONNECTION
Figure 11— Honeywell Model VR800A
PLOT
ADJUSTMENT
PILOT
ADJUSTMENT
REGULATOR
ADJUSTMENT
INLET
PRESSURE
TAP
THERMOCOUPLE
CONNECTION
INLE
PRESSURE
TAP
MANUAL
ONIOFF
MANIFOLD
PRESSURE
TAP
MANUAL
ONIOFF , .ji, 1,.•
T,ja -r
MANUAL
OWOFF
Figure 12— Honeywell Model VR8200H
cise
REGULATOR
A. USTMENT
MANIFOLD
PRESSURE
AP
PILOT TUNE
CONNECTION
P LOT
ADJUSTMENT
A78568
REGULATOR
ADJUSTMENT
N
MANIFOLD
PRESSURE TAP
Figure 13 — White Rodgers Model 36E
A80171
A87230 '
Speed
Tap No.'t
Common
C
HI
1
Med -HI
2
Med -Low
3
Low
4
To change motor speed taps, remove th( 'tor tap lead (See
Figure 7 and Table IV.) and relocate it on the desired termi-
nal on the plug -in terminal block /speed selector located on
the blower.
A CAUTION: When adjusting the blower speed, make
certain .that the : temperature . rise: across the heat
exchanger is not less /greater than that specified on the
rating plate
TABLE IV —SPEED SELECTOR
*Furnaces without a cooling fan relay are equipped with a 3 -speed
motor.
tWhite wire from control box to common; black wire from control box
to cooling speed selection; red wire from control box to heating speed
selection.
B. Automatic Gas Valve
These units are equipped with an automatic gas control
valve. If not already checked when lighting the main
burner, check the proper operation of this valve by moving
the room thermostat pointer above and below the room tem-
perature and observing that the main burners light on "call
for heat" and go off when the pointer is moved below the
room temperature setting.
NOTE: For ease of adjusting the IID pilot flame, discon-
nect one power lead at main gas valve. For Model 36C or
36E Gas Valve, disconnect terminal No. 1; and for Model
VR800A or VR82001-I Gas Valve, turn manual gas valve
knob to PILOT. This will prevent main burner ignition and
allow time to adjust the pilot. Reconnect the power lead or
turn manual valve knob to ON after adjustment.
- CAUT _ ION: Be sure. to follow startup and pilot
safety, check procedures as outlined in "Procedures for
Pl Nat iral•Draft Gas -F fired Furnaces" instructions pack ;I
) aged with the equipment air i .t x; { ? 't :
if
X. CARE AND MAINTENANCE
-: CAUTION: possible damage : to the
equipment or- personal injury maintenance should be
performed by qualified persons only `;
L WARNING: Never_ T store :anything on, or in con-
tact with, the furnace, such as: =
1; Spray or aerosol cans, brooms,' dust mops,
vacuum cleaners, or other cleaning tools.'..
2. Soap powders, bleaches, waxes or other cleaning
compounds ; . plastic or plastic containers, gasoline,
kerosene, cigarette lighter. fluid, dry; cleaning flu - :1
Ids, or other volatile fluids t: 3 - - -
Paint' thinners and • other painting` compounds, j=
paper bags of other paper products. ;: =_ > :; _ -
A failure to follow. this warning, can cause "corrosion of ;
is the- -heat. exchaiigers'__and= _vent= :.system' fire,' personal
.injury, or death 3 ...•, _ !.� ^ ...: ,. ..
For continuing high performance, and to minimize possible
equipment failure, it is essential that periodic maintenance
—10—
be performed on this %« ipment. Consult your local Dealer
as to the proper frequency of maintenance and -the availabik
ity of a contract.
The ability to properly perform maintenance on this equip-
ment requires certain mechanical skills and tools. If you do
not possess these, contact your Dealer for maintenance.
m WARNING: Turn gas and electrical supplies to
unit before performing any maintenance of service. Fol ..,
t; low lighting /operating instructions on label attached.tor-
the front of the furnace. A failure to follow thiswarili
can cause personal injury.:
The minimum maintenance that should be performed on
this equipment is as follows:
1. Check and clean or replace air filter each month or as
required.
2. Check blower motor and wheel for cleanliness and lubri-
cation (when oil ports are provided) each heating and
cooling season. Clean and lubricate as necessary.
3. Check electrical connections for tightness and controls
for proper operation each heating season. Service as
necessary.
A WARNING: As with any mechanical equipmen
personal injury can result from sharp metal_edges, etc
therefore, be careful when removing parts:;
A. AIr Filter
Remember to disconnect electrical power before removing
access doors. To clean or replace air filter, proceed as
follows:
1. Remove blower access door.
2. Push filter retainer toward back of furnace until it
clears flange on furnace casing.
3. Slide out filter.
4. Clean filter with tap water.
5. Rinse and let dry. Oiling or coating of filter is not
recommended.
6. Place filter in furnace with cross -hatch binding facing
blower.
B. Blower Motor and Wheel
For long life, economy, and high efficiency; clean accumu-
lated dirt and grease from blower wheel and motor annually.
When oil ports are provided, lubricate motor every 5 years if
motor is used on intermittent operation (thermostat FAN
switch in AUTO position), or every 2 years if motor is in
continuous operation (thermostat FAN switch in ON
position).
OUTLET CHOKE UPPER FLUE
(WHEN USED)
CHOKE BAFFLE
Figure 14— Removing Baffles
A73119
a
C
ELECTRODE e + s
-o
TOP VIEW
A79080
Figure 15-- Position of Electrode to Pilot
Clean and lubricate as follows:
1. Remove access doors.
2. Remove control box from bottom side of blower deck
and lay it on top side. (Two clips are provided on back
side of control box for hanging box on blower deck
flange when desired.)
3. Remove electrical plugs from numbered side of Molex
speed selector. See Figure 7 and Table IV, Note loca-
tion of wires for reassembly.
4. Remove screws holding blower assembly against
blower deck and slide blower assembly out of furnace.
6. Squeeze side tabs of Molex speed selector and pull it
from blower housing.
6. When applicable, loosen a screw in strap holding motor
capacitor to blower housing and slide capacitor out
from under strap.
7. Mark blower wheel(s), motor, and motor support in
relation to blower housing(s) before disassembly, to
insure proper reassembly.
8. Loosen setscrew holding blower wheel(s) onto motor
shaft.
9. Remove bolts holding motor mount to blower housing
and slide motor and mount out of housing. Some
motors have a ground wire attached to blower housing;
disconnect it also.
10. Lubricate motor (when oil ports are provided).
a. Remove dust caps or plugs from oil ports located at
each end of motor.
b. Use a good grade of SAE 20 nondotergent motor oil
and put one teaspoon, 5 cc, 3/16 oz, or 16 to 25 drops
in each oil port. Do not over oil.
c. Allow time for total quantity of oil to be absorbed
by each bearing.
d. After oiling motor, be sure to wipe excess oil from
motor housing.
e. Replace dust cap or plugs in oil ports.
11. Remove blower wheel(s) from housing.
a. Mark blower wheel(s) orientation and cutoff location
to insure proper reassembly.
b. Remove screws holding cutoff plate and remove cut-
off plate from housing.
c. Lift blower wheel(s) from housing through opening.
12. Clean blower wheel(s) and motor by using vacuum with
soft brush attachment. Care must be exercised not to
disturb balance on blower wheel vanes.
Also do not drop or bend wheel, as balance will be
affected.
THERMOSTAT
TERMINALS
10 TURNS
FROM UNIT 24.VOLT
TERMINAL BLOCK OF FURNACE
HOOK•AROUND
VOLT/AMMETER
EXAMPLE: 6.0 AMPS ON AMMETER 0.5 AMPS FOR THERMOSTAT SETTING
10 TURNS AROUND JAWS
A80201
Figure 16 -Amp Draw Check With Ammeter
13. Reassemble blower by reversing procedures 1 l thru c.
Be sure wheel is positioned for proper rotation.
14. Reassemble motor and blower by reversing procedures
5 thru 9. If motor has ground wire, be sure it is con-
nected as before. Be sure the blower wheel setscrew is
on the flat of the motor shaft when tightening the
setscrews.
15. Reinstall blower assembly in furnace.
16. Connect electrical leads to Molex speed selector. Please
note that connections are polarized for assembly -do
not force.
17. Reinstall control box on bottom side of blower deck.
18. Reinstall access doors.
19. Turn on electrical power and check for proper rotation
and speed changes between heating and cooling.
C. Cleaning Heat Exchanger
If It becomes necessary to clean the heat exchanger because
of carbon deposits, soot, etc., proceed as follows:
1. Turn off gas supply to furnace.
2. Turn off electrical supply to furnace.
3. Remove access doors.
4. Remove vent pipe and draft diverter. Screws are
located inside draft diverter opening.
5. Remove flue outlet chokes (located across flue outlets)
and baffles from flue outlets of heat exchangers. See
Figure 14.
6. Remove secondary -air shield and burners. To remove
pilot burner, disconnect pilot supply tube at gas valve.
7. Clean flue ways with brush and/or vacuum. Check heat
exchangers for leaks and cracks. Replace if necessary.
8. Using vacuum cleaner with soft brush attachment,
clean burners. After cleaning, reinstall burners and
secondary-air shield.
9. Replace flue baffles and chokes. Be sure all screws are- -
in place and tight.
10. Replace draft diverter and connect vent pipe. Be sure
screws are replaced and tight.
11. Turn on electricity.
12. Turn on gas,Check for gas leaks.
tiLf WARNING;'/N6Ve _
to check tot': (tali _leaka
.. failure; to ; ,foilowrt hii
:fire►, tier onal t1y; "
D.�P)iot
Check the pilot and clean if necessary at the beginning of
SYMPTOM
CAUSE
REMEDY
Furnace will not operate
No 115.volt power to furnace
Connect to power supply. Check fuse, wiring, or circuit breaker.
Blower door not In place
Install furnace blower door.
Defective blower door switch
Replace switch.
Pilot will not ignite
Blocked vent shut-off system switch open
Check for vont blockage and proper Installation of vent pipe.
No spark at electrode (IID)
Readjust, if necessary, so that gap between electrode lip
and pilot burner Is as shown In Figure 15.
Clean dirt or moisture accumulation from electrode ceramic with cloth.
Cracked ceramic — replace pilot electrode assy.
Chock for loose or broken wiring at and between Igniter/lockout control
and electrode. Replace wire or tighten connection as necessary.
Check fuse or circuit breaker for 115.volt supply to furnace.
Check 24•voll input to igniter/lockout control. If you read 24 volts and above
steps have been completed, replace Ignitor /lockout control easy.
Reset igniter/lockout control.
Spark shorting out to main burner (IID)
Readjust electrode as epecilled.
Reset Igniter /lockout control.
No gas at pilot burner
Clean pilot orifice.
Check voltage to terminals 3 and 5 of gas valve.
Chock for proper opening of pilot valve, broken wires, or loose
connections. If no deficiency is found, replace valve assy. (IID)
Reset Ignitor/lockout control. (IID)
No 115.volt power to furnace
Connect to power supply. Check fuse, wiring, or circuit breaker. (IID)
Replace transformer. (IID)
No 24.volt power to control circuit
Mlewirod or loose connections
Check all wiring and all wirenut connections. (IID)
Burners will not ignite
No 115.volt power to furnace
Connect to power supply. Check fuse, wiring, or circuit breaker.
(Standing pilot.)
Replace transformer. (Standing pilot.)
No 24.volt power to control circuit
Miswlred or loose connections
Chock all wiring and all wirenut connections.
No gas at main burners
Check voltage to terminals 1 and 2 or TR and TH of gas valve.
Check for proper opening of main gas valve, broken wires, or loose
connections. If no deficiency Is found, replace gas valve.
Check for pilot flame on thermocouple of standing pilot.
If no deficiency is found, replace gas valve and/or thermocouple.
Dirty pilot— yellow flame
Clean pilot orifice,
Blower operates continuously
Thermostat fan switch
In ON position
Move thermostat fan switch to AUTO position.
Fusible link blown (flame rollout
protection device)
Correct combustion air, venting system and/or heat exchanger blockage —
replace fuse link with Identical part.
Dirty filter causing
limit operation
Clean or replace dirty air filler — reinstall.
Defective heat relay
Replace printed•circult board.
Blocked vent shutoff system switch open
Chock for vent blockage and proper Installation of vent pipe.
Inadequate heating
Furnace undersized for application
Replace with proper size furnace.
Gas Input to furnace too low
Check gas pressure at manifold. Clock gas meter for Input. If too low,
increase manifold pressure or install correct orifices.
Limit switch cycles main burners
Clean or replace dirty air filler — reinstall.
Increase blower speed. .
Open registers — ductwork restricted.
Chock thermostat circuit amps and set anticipator accordingly.
See Figure 16.
Adjust air shutter on burners to provide soft, blue flame. Check all
screws around flue outlets and burner compartment. Tighten.
Thermostat anticipator set too low
Aldehyde odors, (CO),
sooting flame—
floating flame
Incomplete combustion—
poor llama characteristics
See "Section II, Location & Air for Combustion & Ventilation" (Std
Procedures for Gas•Fired Furnaces).
Replace cracked heat exchanger.
Furnace overtired— reduce input, check orifices and manifold pressure.
Check vent for restriction.
TABLE V— TROUBLE ANALYSIS CHART
dL W ARN i G� =To' avo poss fire, explosion, electric shock, personal injury or;death, turn of gaslrj
poW�rs�s to unit balers f3ervloing(unle'as pacific test requires gas andelectrlc
each heating season. The pilot flame should be high enough
for proper impingement of the flame sensing element and to
light the burners. Remove the accumulation of soot and car-
bon from the thermocouple or flame sensing element.
E. Electrical Controls and Wiring
NOTE: There may be more than one electrical supply to
unit.
Carrier Corporation Printed In U.S.A.
—12—
With power disconnected to unit, check all electrical connec-
tions for tightness. Tighten all screws on electrical con-
nections. If any smoky or burned connections are noticed,
disassemble the connection, clean all parts and stripped
wire, and reassemble properly and securely. Electrical con-
trols are difficult to check without proper instrumentation;
therefore, reconnect electrical power to unit and observe
unit through one complete operating cycle.
Catalog No. BDP•3339.410