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Permit 0646-M - LANDSTROM RESIDENCE
IV JeiP ;:..;;:.:>:;.>::;.;:; ...; :.::.:.:::.::.:.:::> •::>.::.:.;:::::;:..,..::.:>: :.<:::PROlEG7' >1NFORMA9"ION: °':':. . :: ... :•,• ; :. : UMC EDITION (YEAR • 1988 Maximum furnace size 75,000 B.T.U. SITE ADDRESS: 5720 S 147 St FIRE PROTECTION: S•rinkiers Detectors Q N/A SUITE NO. CONDITIONS (other than noted on or attached to permit /plans): (_) Repair VALUE OF WORK: () Other: $ 3,658.00 TYPE OF WORK: (New /Addition ( ) Modifications DESCRIPTION OF WORK: Install new HVAC system. PHONE: 854 - 4444 APPROVED FOR / ISSUANCE BY: ,j 111 ke , / L , , BUILDING OFFICIAL DATE: / -/ 2 - %I ZIP: 98042 • I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this mechanical permit. 'EXPIRATION DATE: SIGNATURE: .�J .7e , c //" DATE: j9..-- /3 - 7 COMPANY: r/ MG/ // it vrla I PRINT NAME: .1e211h,' L A' /e.t.l ;:..;;:.:>:;.>::;.;:; ...; :.::.:.:::.::.:.:::> •::>.::.:.;:::::;:..,..::.:>: :.<:::PROlEG7' >1NFORMA9"ION: °':':. . :: ... :•,• ; :. : ' , >:,:: >::;::,•:< SITE ADDRESS: 5720 S 147 St ADDRESS: SUITE NO. PROJECT NAME/TEN NT: Landstrom Jeff (_) Repair VALUE OF WORK: () Other: $ 3,658.00 TYPE OF WORK: (New /Addition ( ) Modifications DESCRIPTION OF WORK: Install new HVAC system. PHONE: 854 - 4444 ADDRESS: 1621 PROPERT OWN ER: Jeff Landstrom PHONE: 839 - 0920 ADDRESS: 5720 South 147th Street, Tukwila, WA ZIP: 98188 • RA •R East Hill Heatin• & Coolin: PHONE: 854 - 4444 ADDRESS: 1621 South Central 1/44, Kent, WA ZIP: 98042 WA. ST._CONTRACTOR'S LICENSE NO. EASTHH099L6 'EXPIRATION DATE: 6 -01 -92 CITY OF TUKWILA Department of Community Development - Building Division 6300 Southcenter Boulevard, Tukwila WA 98188 (206) 431 -3670 MECHANICAL PERMIT NO. 0 (Q L -HD DATE ISSUED: la- ) -q MECHANICAL PERMIT (POST WITH PLANS IN A CONSPICUOUS LOCATION) Plan Check No.: 31 -367Q fc .N.Bf'IG:�'..p.N. "1:7i»04tl1t�: al1<lar...lnsp -ect ans.af....J 0ASt��4 ad once) REQUIRED INSPECTIONS X 1 - Rough -in /Vents /Ducts 2 - Fire Final 3 - Planning Final 4- X 5 - Mechanical Final INSPECTOR DATE(S) CORRECTION NOTICE ISSUED OTHER AGENCIES: Plumbing /Gas Piping - King County Health Department (296 -4732) Electrical - Washington State Department of Labor and Industries (277 -7272) ermit shall become and vold'1f the :work is •not commenced :w thi 180 y f o::ttie :.. : .; is suance , : orf.thework is`suspended or for a penod of180 days from the lastInspecti AMIOUNT :. ::R CEIP:T<# iiiti tart; ill 91 -224 -M PERMIT NO. CONTACTED DATE READY DATE NOTIFIED Q i BY: ni : ,�yQ ---- e5(13 PERMIT EXPIRES 2nd NOTIFICATION BY: B ) AMOUNT OWING 30 dt) 3RD NOTIFICATION BY: (init) _ PLAN CHECK NUMBER q1 Z1 REVIEW COMPLETED PROJECT NAME SITE ADDRESS MECHANICAL, PERMIT APPLICATION TRACKING l.Anitstrom, S-ef-f 5`1ao 5 ILi� SUITE NO. INSTRUCTIONS TO STAFF • Contacts with applicants or requests for information should be summarized in writing by staff so that any time the status of the project may be ascertained. • Plan corrections shall be completed and approved prior to sending on to the next department. • Any conditions or requirements for the permit shall be noted on the plans or summarized concisely in the form of a formal letter or memo, which will be attached to the permit. • Please fill out your section of the tracking chart completely. Where information requested is not applicable, so note by using "N /A ". DEPARTMENTAL REVIEW "X" in box indicates which departments need to review the project. BUILDING - initial review O FIRE O PLANNING O OTHER A - final ravipw ka-lo-cli i z I3 a (ROUTED) CONSULTANT: Date Sent - REQ UIREMENTS../ :CO MMEN'TS Date Approved - INIT: INIT: INIT' INIT: FIRE PROTECTION: Sprinklers ( _ ) Detoctors (l N/A FIRE DEPT. LETTER DATED: INSPECTOR: ZONING: IBAR/LAND USE CONDITIONS? ( )Yes j I No SCREENING REQUIRED? °Yes (l No REFERENCE FILE NOS.: UMC EDITION (year): ci 1 \,\) c... 08/17190 PROPERTY OWNER '� G F L. 5��av✓I PHONE g,-, r0 9 d ADDRESS slap 5 r '-1 "7 * /'J J(ljlv9 PH ONE� Z P S 9 �Uy2 ' 1' CONTRACTOR b; ;ii hie.,4 / 151 CUc�in• // ,, / , o. (c ADDRESS /4,1/ -'lam 44 gi t rP WA. ST. CONTRACTOR'S LICENSE # E ti- ,,1 I/ o eg ga EXP. DATE _ i _ c .0 CITY OF TUKWILA Department of Community Development - Building 6300 Southcenter Boulevard, Tukwila WA 98188 (206) 431 -3670 PLAN CHECK NUMBER APPLICATION MUST BE FILLED OUT COMPLETELY SITE ADDRESS �© S b j 41/7/1' 'SUITE # S <':DESCRIPTION;<< BASIC: PERMIT: FEE UNIT(SI FEE PLAN CHECK F.E PROJECT NAME/TENANT TYPE OF WORK: 44 New /Addition 0 Modifications S BUILDING USE (office, warehouse, etc.) NATURE OF BUSINESS: WILL THERE BE A CHANGE IN USE? C/O 0 Yes IF YES, EXPLAIN: DATE APPLICATION ACCEPTED Su'IIdinJ krm i \- lttl MECHANICAL PERMIT APPLICATION Mechanical Fee Worksheet must also be filled out and attached to this application. Division FEES (for staff use only) AMOUNT: RCPT:: #< $ 0 Repair 0 Other: VALUE OF CONSTRUCTION - $ 3 ( Sg ov DATE APPLICATION E PIRES ir JO chg DESCRIBE WORK TO BE DONE: .:::. ...:.:.......:TYPE .....RATING/S1ZE ......... ..:.:.......... ,:.......:..::. _ ; . ::. 7 � cWv *3)6 103 , 07 5 7 ° r WILL THERE BE TORAGE OR USE OF FLAMMABLE, COMBUSTIBLE OR HAZARDOUS MATERIALS IN THE BUILDING? No 0 Yes iF YES, EXPLAIN: BUILDING OWNER OR AUTHORIZED AGENT CONTACT PERSON SIGNATURE DATE /2. /01/ PHONE eS � = y/9 CITY/ZIP f % Oy( PHONE 5:354,_ 9vg 6i %L A A PRINT NAME R L I T U►' , C LCA - ADDRESS /to,l 5v 6e /e14 la/4 i LL✓oisve APPLICATION SUBMITTAL In order to ensure that your application is accepted for plan review, please make sure to fill out the application completely and follow the plan submittal checklist on the reverse side of this form. A completed "Mechanical Permit Fee Worksheet" must accompany this permit application. Handouts are available at the Building counter which provide more detailed information on application and plan submittal requirements. Application and plans must be complete in order to be accepted for plan review. BUILDING OWNER / AUTHORIZED AGENT If the applicant is other than the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit application and obtain the permit will be required as part of this submittal. VALUATION OF CONSTRUCTION The valuation is for the work covered by this permit and must be filled in by the applicant. This figure is used for budget reporting purposes only and not to calculate your fees. EXPIRATION OF PLAN REVIEW Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The Building Official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined in Section 304(d) of the Uniform Mechanical Code (current edition). No application shall be extended more than once. If you have any questions about our process or plan submittal requirements, please contact the Department of Community Development at 431 -3670. 06/18/90 DESCRIPTION UNIT COST NO OF UNITS X TOTAL COST BASIC FEE $15.00 SUPPLEMENT PERMIT FEE $4.50 92—Q-- 1 Installation or relocation of each forced -air gravity -type furnace or burner, including ducts and vents attached to such appliance, up to and including 100,000 Btu /h. $9.00 (, X 2 Installation or relocation of each forced -air or gravity -type furnace or burner, including ducts and vents attached to such appliance over 100,000 Btu /h. $11.00 X 3 Installation or relocation of each floor furnace, including vent. $9.00 X 4 Installation or relocation of each suspended heater, recessed wall heater or floor - mounted unit heater. $9.00 X 5 Installation, relocation or replacement of each appliance vent installed and not included in an appliance permit. $4.50 x 6 Repair of, alteration of, or addition to each heating appliance, refrigeration unit, cooling unit, absorption unit, or each heating, cooling, absorption, or evaporative cooling system, including installation of controls regulated by this code. $9.00 X 7 Installation or relocation of each boiler or compressor to and including three horsepower, or each absorption system to and including 100,000 Btu /h. $9,00 X 8 Installation or relocation of each boiler or compressor over three horsepower to and including 15 horsepower, or each absorption system over 100,000 Btu /h and including 500,000 Btu /h. $16.50 X 9 Installation or relocation of oach boiler or compressor over 15 horsepower to and including 30 horsepower, or each absorption system over 500,000 Btu /h to and including 1,750,000 Btu /h. $22.50 X 10 Installation or relocation of each boiler or compressor over 30 horsepower to and including 50 horsepower, or for each absorption system over 1,000,000 Btu /h to and including 1,750,000 Btu /h. $33.50 x 11 Installation or relocation of each boiler or refrigeration compressor over 50 horsepower, or each absorption system over 1,750,000 Btu /h. $56.00 X 12 Each air - handling unit to and including 10,000 cubic feet per minute, including ducts attached thereto. (NOTE: This fee shall not apply to an air - handling unit which is a portion of a factory - assembled appliance, cooling unit, evaporative cooler or absorption unit for which a permit is required elsewhere in this code.) $6.50 X 13 Each air - handling unit over 10,000 cfm. $11.00 X 14 Each evaporative cooler other than a portable type. $6.50 X 15 Each ventilation fan connected to a single duct. $4.50 X 16 Each ventilation system which is not a portion of any heating or air - conditioning system authorized by a permit. $6.50 X 17 Installation of each hood which is served by mechanical exhaust, including the ducts for such hood. $6.50 X 18 Installation or relocation of each commercial or industrial -type incinerator. $1 1.00 X 19 Installation or relocation of each commercial or industrial -type incinerator. $45.00 x 20 Each appliance or piece of equipment regulated by the code but not classed in other appliance categories, or for which no other fee is listed in this code. $6.50 X 013/18/90 08/18/90 SUBTOTAL at QO PLAN CHECK FEE (25% of subtotal) CO ID • W GRAND TOTAL $ 50.0 ' 0 f CITY OF TUKWILA i Department of Community Development - Building Division 6300 • Southcenter Boulevard, Tukwila WA 98188 (206) 431 -3670 THIS WORKSHEET MUST ACCOMPANY YOUR MECHANICAL PERMIT APPLICATION. MECHANJAL PERMIT FEE WORKSHEET INSTRUCTI - Co mplete the w orksheet, ind icating the number of units beinc m instal led ittal i, n estaac category At time ubff will calculate the fee C CITY OF TUKWILA 6200 SOUTIICENTER BOULEVARD, TUKWILA, WASHINGTON 98188 Plan Check #91- 224 -M: Landstrom, Jeff 5720 S 147 St PHONE q (206) 433.1800 Gary L. VaiDusan, Mayor THE FOLLOWING COMMENTS APPLY TO AND BECOME PART AF THE APPROVED PLANS UNDER TUKWILA MECHANICAL PERMIT.NUMBER 000 . 1. No changes will be made to the plans unless approved by the Architect and the Tukwila Building Division. 2. Plumbing permit shall be obtained through the King County Health Department and plumbing will be inspected by that agency, including all gas piping (296- 4722). 3. Electrical permit shall be obtained through the Washington State Division of Labor and Industries and all electrical work will be inspected by that agency (277- 7272). 4. All permits, inspection records, and approved plans shall be posted at the job site prior to the start of any construction. 5. Any exposed insulations backing material to have Flame _Spread_ of 25 or . less, material shall bear identification showing the fire performance rating thereof. 6: All construction to be done in conformance with approved plans and requirements of the Uniform Building Code (1988 Edition), Uniform Mechanical Code (1988 Edition), Washington State Energy Code (1991 Edition), and Washington State Regulations for Barrier Free Facility (1989 Edition). 7. Validity of Permit. The issuance of a permit or approval of plans, specifications and computations shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of this code or of any other ordinance of the jurisdiction. No permit presuming to give authority or violate or cancel the provisions of this code shall be valid. .4 WATTSUN 5.1 1986 WA STAT _.4ERGY CODE, 3RD ED. COMPL FILE: C: \WATTSUN5 \BRODY1.WS Site: 5720 S. 147th : TUKWILA, WA 98188 Homeowner: MR. & MRS. JEFF LANDSTROM Mail: 5720 S. 147th Builder: ROSS 0. BRODY CONSTRUCTION Address: 29322 - 52nd SOUTH COMPONENT PERFORMANCE ENERGY BUDGET REFERENCE DESIGN Component Floor Glazing @15% Doors AG Wall Skylights Ceiling Infiltration PROPOSED DESIGN COMPONENTS Component Floor Glazing @21% Doors AG Wall Skylights Ceiling Infilt f CITY OF TUKWILA DEC 1 0 1991 PERMIT CENTER Description Analyst: E. J. O'BRIEN Jurisdiction: CITY OF TUKWILA Utility: WASHINGTON NATURAL GAS Floor Area: 2484 ft2 Weather Data: Seattle, WA Climate Zone: 1 ���,_,.,.,.�.�,.�.= „.ate.• --�- - The PROPOSED design *COMPLIES”' ith 1986 WA St REFERENCE 670 14.92 R19 vented Joist 16oc 2Gl Vinyl 1/2" Wood 1 -3/8" solid flush Wood 1 -3/4" solid panel R19 STD Lap Wood 2G1 Alum 1/2" R30 batt Vault vented 2x12 24oc R30 blown Attic STD baffled Current Practice RECEIV C • OF ' KWIIA JUN . 1991 P- ' MITCEN ..E REPORT 06/14/91 HOUSE ID: LANDSTROM RESIDENCE nergy Code, 3rd Ed.. PROPOSED 596 Btu /hr -F 11.14 kWh /ft2 -yr Reference Value X Area = U -0.055 U -0.920 U -0.062 U -0. 035 U -0.035 Reference UA Value X Area = U -0.041 U -0.540 U-0.390 U -0.390 U -0.062 U -0.820 U -0.033 U -0.036 ACM -0. 400 Items in parentheses not included in COMPONENT PERFORMANCE totals. Page 1 UA 1908 104.9 372.6 342.8 2467 153.0 84.0 2.9 1908 66.8 670 UA 1908 78.2 428.0 231.1 17.0 ( 6.6) 20.0 ( 7.8) 2412 149.5 84.0 68.9 288 9.5 1620 58.3 21936ft3 (160.6) Proposed UA 596 I WATTSUN 5.1 1986 WA STAT L..01ERGY CODE, 3RD ED. COMP, EREPORT 06/14/91 FILE: C:\WATTSUNS\BRODY1.WS Struc Mass HEATING/COOLING/VENTILATING SYSTEMS Heating System Type: Make: Model: System Efficiency: Modified Efficiency: Heating Load(at 44F dt): System Size: Maximum Size @150%: Average Annual Heat: Annual Cost: Cooling Load(at 4F dt): Recommended Size @125%: PROPOSED DUCT SYSTEM SUPPLY , RETURN Ventilation Type: Option: South: Southeast: East: Northeast: Light Frame, Sheetrock walls Solar Access: GLAZING ORIENTATION Location Attic or garage Attic or garage PROPOSED 121.5 ft2 0.0 127.0 0.0 PROPOSED Gas Furnace PAYNE 80+/ 80 % 65 % 38499 Btu/hr 38499 Btu/hr 57748 Btu/hr 137 MBtu 767 Non-Heat Recovery Option 4 34285 Btu/hr 4.0 tons Partially Shaded' Avg Rvalue R-11.0 R-11.0 North: Northwest: West: Southwest: M -3. 000 Surface Area 496.8 ft2 99.4 ft2 PROPOSED 74.0 ft2 0.0 105.5 0.0 Economic and energy consumption estimates are designed for comparative Purposes only. Actual cost for heating will vary depending on weather conditions, occupant lifestyle and other factors. Page 2 HOUSE ID: LANDSTROM RESIDENCE 2484 7452.0 Project; iLI J I ype of lnspe -- • re '��,` �/? �� Date Ca e : Date Wanted: z9 y � c � Spedarf grructions: Requester: Phone No.: INSPE CTION N0. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 Approved per applicable codes. COMMENTS: ' C INSPECTION RECORD Retain a copy with permit ❑ Corrections required prior to approval. • /. !A. ❑ .$30.00 REINSPECTION EE REQUIRED. Prior to reinspection, fee must be paid at '6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Receipt No.: Date: . Project: / A Type oflnspequq p �� / r , /�� �/ Address 70 (' S' f 1 !�� ps S Date Called: » , - � i r � 3 'q ` Special Instructions: Date Wanted: �. /'+ ` Cis ( GL)P.ni. Requester: Phone No.: gs („_, r 4 Mr; RECORD QINSPECTION Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 a Approved per applicable codes. COMMENTS: Inspector: Recept No,: 11r, vv ap,:z7 (206) 431 -3670 ❑ Corrections required prior to approval. Date y, - 1 / 4/ ❑ $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. Date: SIZE 040 AND 055 075 THRU 130 Sides Single -Wall Vent 1 0 Typo B -1 Double -Wall Vent 0 0 Back 0 0 Plenum Top 1 1 Vent Single -Wall Vent 6 6 Type B -1 Double -Wall Vent 1 1 Front Single -Wall Vent 6 6 Type B -1 Double -Wall Vent 3 3 Service 30 30 trattlmi installation, start -up, and operating instructions UPFLOW GAS -FIRED INDUCED - COMBUSTION FURNACE 395CAV 10 I O (04(0-mu c 1 'and that t��l� ltrlli NOTE: Readibe entire instructions before starting the installation. SAFETY CONSIDERATIONS Installation and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be performed by trained service personnel. When working on heating equipment, observe precautions in the literature, tags, and labels attached to or shipped with the unit and other safety precautions that may apply. Follow all safety codes, In the United States, follow all safety codes including the National Fuel Gas Code NFPA No. 54- 1988 /ANSI Z223.1 -1988. In Canada, refer to the current edition of the National Standard of Canada CAN /CGA- B149.1- and .2 -M86 Natural Gas and Propane Gas Installation Codes. Wear safety glasses and work gloves. Have fire extinguisher available during startup and adjustment proce- dures and service calls. Recognize safety information: This is the safety -alert symbol © . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal word DANGER, WARNING, or CAUTION. These words are used with the safety -alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard that could result in personal injury or death. CAUTION is used to identify unsafe practices, which would result in minor personal injury or product and property damage. TABLE 1— MINIMUM CLEARANCES FROM COMBUSTIBLE MATERIALS (INCH) NOTES: 1. Provide 30 -Inch front clearance for servicing. An open door In front of the furnace can meet this requirement. 2. A minimum clearance of 3 inch must be provided In front of the furnace for combustion air and proper operation. ,These instructions cover minimum requirements and conform to existing national standards and safety codes. In some instances, these instructions exceed certain local codes and ordinances, especially those that may not have kept up with changing residential construction practices. We require these instructions as a minimum for a safe installation. —1— lip,'Cancels: II 395C -40 -3 � �'��II'395C -40 4 0 ,;} __ ......._v.....__... 5/1/91 CENTER - -. ii Taft i `,IJ t't ' A I { crariael i a EFFICIENCY,- ; RATING : CERTIFIED .i . ama .:asn:.;I',Pt); .;i INTRODUCTION f,rp. `' 1 The Model39S Series A. Furnaces are available In sizes 40,000 - through - 130,000 Btuh output capacities,- •:- ---- -•• -- -- :- - The design of the upflow gas -fired furnace is A.G.A. /C.G.A. certified for natural' i and propane gas • and for r installation > on combustible flooring, WI 'alcoves,. attics, basements, closets; or utility rooms: The design offthi$'ft&rnace line is not A.G.A. /C.G.A.'certified for instal- lation In mobile homes, recreation vehicles, or outdoors. Before in the furnace, refer to the current edition of the National Fuel gas :Code NFPA No. 54- 1988 /ANSI Z223.1-1988. Canadiati''instal'atibns must • be installed in accordance with CAN - /CGA.B149 Installation Codes and all authorities having jurisdiction. For further information, the National Fuel Gas Code is available from National Fire;Protection Association Inc. Batterymarch Park, Quincy, MA 02269,'''Ainarican Gas Association, 1515 Wilson Boulevard, Arlington, VA 22209, or from Literature Distribution. Installation musi''conform to the regulations of the serving gas supplier and the local building, heating, and plumbing codes in effect in the area in ftch the installation is made, or in the absence of local codes, with the' tequirements of the National Fuel Gas Code. CAUTION:,'Application of this furnace should be indoors with special, attention given to vent sizing and material, gas i input gate, air temperature rise, and unit sizing. Improper installation' misapplication of the furnace can require excessivy,F r'icing or cause premature component failure. / 4 . 9 i, , i i i ll ; .', . , r. ' :, •.,, This`i<'urnacc:lt 1 ; �, igned for a' minimum, continuous return -air tern- perattircof 604de�w'ees F DB or an intermittent operation down to 55 degrees' F DB''� • as when used with a thermostat night setback. Return tirleitPerature must not exceed a maximum of 85 degrees F DK -4 pint;∎. WARNIN3: Improper installation, adjustment; 8lteration, .servicd,;I'maintenance, or use can cause carbon monoxide poisoning,4pxplosion, fire, electrical_shock, or`other condi- tions:wirich may cause personal Injuryior property' damage: nsult/a„I,qualified .installer, service agencA(loca1 gas suppII r, p distributor or branch for Information or assis ta`n'ce. The qualified installer or agency must-use only factory- authorized and listed kits'or accessories mod - ifying ;this product. A failure to follow this',warning 'can cause electrical shock, fire, personal injury, or, death. For accessory installation details, refer to the applicable instruction literature. , SIZE A D E r•1VENTI,CONN SHIP. WT 024: 024040 14. 12-Me 12 - " /ie +;;: .'r►;;, 4,. Ii •• 122 036040 14. /+e 12 - 12-" AG ii,)t.;, ,;4; i'• .124 1 024055 14. /ie 12 - 12 - " /1e '',,,.•\ti:":4;',1 132 036055. 14. 12. 12 - "/1a r, ' 1,.; , :4'n', ,. 134 036075 17. 15. 16„ I,y', ; .;f1.' ; 150 048075 21 19. 19 -'/2 r�,C; ri y ' ; : • • . 4. , � to +.•i!Ai1t°+:I'..01,';1,. 154 160 ' — 036090 17 - ' 15. 16 048090 21 19. 19• 4 'A ' 1 .. 4 168' = 060090 24 -'/2 22 23 • f1 i'' 1 if 1 �i . A4 i 184 048110 21 19-We 19 -'/2 23 23 ''i `' — 1 ';ii ' :5'•`' ,+ �'i'''I': • :, ..$ > .I ° ' . 178 194 204 . 060110 24•1/2 22. _— 060130 24 -1/2 22-% I. LOCATION; A. General NOTE: Remove all shipping brackets and materials before operating the furnace. CAUTION: Do not install furnace in a corrosive or contam- inated atmosphere. Make sure all combustion and circulating air requirements are met, in addition to all local codes and ordinances. CAUTION: Do not use this furnace during construction when adhesives, sealers, and /or new carpets are being installed. If the furnace is required during construction, use clean outside air for combustion and ventilation. Compounds of chlorine and fluorine when burned with combustion air form acids which will cause corrosion of the heat exchangers and metal vent system. Some of these compounds are: paneling and dry wall adhesives, paints, thinners, masonry cleaning materials, and many other solvents commonly used in the construction process. Locate the furnace close to the chimney /vent and as near the center of the air distribution system as possible. 'The furnace should be installed as level as possible. 39 7/8 — 28 1/2 VENT CONN 7/8 DIA. HOLE POWER ENTRY 7/8 DIA. KO. ACCESSORY 1-3/4 DIA. HOLE GAS ENTRY // 1/2 01k HOLE THERMOSTAT WIRE ENTRY SIDE INLET 4 11/18 --0.14- 24.5/18 3 2-1/18 2 -3/8 A o e = 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O O O O 0 0 0 0 0 0 0 0 0 0 0 f— D �� ,.'; 1; ' I OUTL ET —2— ,i ' (• • When a fu I d:1nslall ed so that•the supply ducts Carry air to,nreas the minim fireNfi Tithe unit 'rating plate. This furnief OrectlY on tile or .any B. Location With Reapect to Cooling Equipment . The cooling coil muit be,installed parallel with, or on the downstream side •of, the furrace condensation in the heat exchangers. When installed piirallel Viith a. furnace, dampers or other means used to control the flo■Si of air, Must prevent chilled air from entering the unit. If the dampeti operated, they must be equipped with means to preyerit Operntioil of.either unit unless the damper is in . installed soAat,t ulfieis and ignition source. nit loca, ii less public garage$,,A, 11,? Or Other buildings having hazardous atmospheres, the' tilMOst be installed in accordanCe with the recommended gd ractice requirements of the National Fire Pro- 5- •r1L• I q� 2.1/1,6 AIR 19 0W e 13/18 . : • I; • ., • .�, t•,. 11/18 --0' E.l4 -1VT_ + + NOTE: 2 ADDITIONAL 7/8 DIA. KNOCKOUTS ARE LOCATED IN THE TOP PLATE NOTE: AIR DELIVERY ABOVE 1800 CFM REQUIRES THAT BOTH SIDES OF FURNACE. BE USED, OR A COMBINATION OF ONE SIDE AND BOTTOM, OR BOTTOM ONLY FOR RETURN AIR. Figure 1— Dimensional Drawing • 'li•,� TABLE 117–DIMENSIONS (INCH) ' • 7/8 DIA. K.O. • POWER ENTRY 1 -1 /2 DIA. K.O. ' "R.N. GAS ENTRY x'7 /8 DIA. K.O. ACCESSORY ; DIA. K.O. 'THERMOSTAT ■WIRE ENTRY 'SIDE INLET f'I•+ INLET 23 1/4 ---► 41 14.1/2 1.3/4 • A88367 395CAV FURNACE INPUT BTUH MINIMUM SO FEET WITH 7-1/2 FEET CEILING 44,000 293 66,000 440 88,000 587 110,000 733 132,000 880 154,000 1026 395CAVFUBWACE4;, INPUT+BT H;. t:',:' FREE AREA PER OPENING • (SQUARE INCH) 144;000 1i' i irYi' i1. 100 n ..: , . • • •,. 66;000 .I.;!1. N.!! 100 88,000 .1!;;;);.. : 100 .,r;••110,000;.ii.;.l 'i 110. .. I. . ', 132,000.:`:1',- • ' + . 132:-.: .. ' 154,000 '4! -..r' 154 C II. AIR FOR COMBUSTION AND VENTILATION Provisions for adequate combustion and ventilation air must be provided in accordance with Section 5.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, 'ANSI Z223.1 -1988, or applicable provisions of the local building codes. Canadian installations must be installed in accordance with CAN - /CGA.B149 Installation Codes, and all authorities having jurisdiction. 6 CAUTION: Air for combustion must not be contaminated by halogen compounds, which include fluoride, chloride, bromide and iodide. These elements are found in aerosol sprays, detergents, bleaches, cleaning solvents, salts, air fresheners, and other household products. All fuel- burning equipment must be supplied with air for combustion of the fuel. Sufficient air MUST be provided to insure there will not be a negative pressure in the equipment room or space. In addition, a positive seal MUST be made between the furnace cabinet and the return -air duct to prevent pulling air from the burner area and draft safeguard opening. 6 CAUTION: The operation of exhaust fans, kitchen ventila- tion fans, clothes dryers, or fireplaces could create a negative pressure condition at the furnace. Make up air must be provided for the ventilation devices, in addition to that required by the furnace, Combustion air requirements are determined by whether the furnace is in an UNCONFINED or CONFINED space. A confined space is one whose volume is less than 50 cubic feet per 1000 Btu per hour of the total output rating for all appliances installed in that space. ./ A. Unconfined Space An unconfined space must have at least 50 cubic feet for each 1000 Btuh of input for all the appliances (i.e. furnaces, clothes dryer, water heaters, etc.) in the space. FOR EXAMPLE: If the unconfined space is of unusually tight construction, air for combustion and ventilation MUST come from either the outdoors or spaces freely communicating with the outdoors. Combustion and ventilation openings must be sized the same as for a confined space. A minimum opening with a total of not less than 1 square inch per 5000 Btuh of total input rating for all equipment must be provided. Return air must not be taken from the room, unless an equal or greater amount of air is supplied to the room. B. Confined Space A confined space MUST have two permanent openings, one within 12 inch of the ceiling, and the other within 12 inch of the floor. (See Figure 2.) NOTE: In determining the free area of an opening, the blocking effect of the louvers, grilles, and screens must be considered, If the free area of a louver or grille design is unknown, it may be assumed —3— that wood:lou4is' ' 20 percent free area and metalllouvers or' grilles hate a 601poi dent'free area. Screens, when used, must not be smaller than 1 -tin6 h niCsh. Louvers and grilles must be constructed so they cannot be',cl4se 'SUPPLY AIR ON `AIR • •Minl1 I, • nium'o pa' p size Is 100 square Inches. tMInIn1Utlr ot3, Wrchea when type-6 vent Is used. VENT TO ROOF O 12tMAX 3E 1 SO INCH PER 1000 BTUH• INTERIOR HEATED SPACE 6MIN (FRONT) 1 SQ INCH ,r :' PER 1000 • BTU• 12 MAX Figure -4r For Combustion and Ventilation ; . • The size of the openings depends upon whether the air comes from inside or outside of the structure. 1. All air from jniide the structure Each opening MUST have at least 1 square inch of free area per 1000 Btuh' Of the' total input for all equipment within the confined space;but not less than 100 square inch per opening. (See Figure FOR EXAMPL : ilt� f the building .is, constructed unusually tight, a permanent opening directly communicating With the outdoors should be provided. This opening shall tiave. a, minimum free area of 1 square Inch per 5000 Btuh of total, input.ratingj €or all equipment in the enclosure. If the furnace. is installed jon a raised platform to provide a return-air plenum, and return air taken directly from the hallway or space adjacent to the.' furnace,., all .air for combustion must come from outdoors.. 2. All air from outdoors 395CAV FURNACE INPUT BTUH FREE AREA PER OPENING (SQUARE INCH) ROUND PIPE (INCH DIA) 44,000 22.0 6 66,000 33.0 7 88,000 44.0 8 110,000 55.0 9 132,000 66.0 10 154,000 77.0 10 395CAV FURNACE INPUT BTUH FREE AREA PER OPENING (SQUARE INCH) ROUND PIPE (INCH DIA) 44,000 11.0 4 66,000 16.5 5 68,000 22.0 6 110,000 27.5 6 132,000 33.0 7 154,000 38.5 7 a. If combustion air is taken from outuoors through vertical ducts, the openings and ducts MUST have at least 1 square inch of free area per 4000 Btuh of the total input for all equipment within the confined space. (See Figure 3.) FOR EXAMPLE: b. If combustion air is taken from the outdoors through horizontal ducts, the openings and ducts MUST have at least 1 square inch of free area per 2000 Btuh of the total input for all equipment within the confined space. FOR EXAMPLE: When ducts are used, they must be of the same cross sectional area as the free area of the openings to which they connect. The minimum dimension of rectangular ducts must not be less than 3 inch (See Figure 3.) WARNING: Do not install the furnace on its back; safety control operation will be adversely affected. Never connect return -air ducts to the back of the furnace. A failure to follow this warning can cause a fire, personal injury, or death. III. FILTER ARRANG The factory- supplied filter(s) is shipped in the blower compartment. Determine location for the filter and move filter retaining hardware, if necessary, before attaching the return -air duct. After the return -air duct has been connected to the furnace, install the filter(s) inside the furnace blower compartment. See Figure 4 for side return application and Figure 5 for bottom return application. A bottom closure panel is factory - installed in the bottom of the furnace. When bottom return inlet is desired, remove and discard the enclosure panel. Filter retaining brackets, supports, and retainers are factory assembled and shipped installed for side return application, with one set of all required hardware on each of the furnace. (See Figure 4.) For bottom return applications, remove the brackets (front and back) and supports from each side. The back bracket(s) are installed in the rear of the furnace casing (dimples are provided to mark mounting screw locations). The front bracket(s) are installed on the bottom front plate as shown in Figure 5, once the bottom enclosure has been removed. Rotate filter supports 180 deg so filter will rest on support and reinstall. (Do —4'— t7UCT3' TO OUTS DE •!' is :. ! , ; 1! pp IN'I;IiPER 2 ' 1B T;U . H;' ; +7 ,s } MAX 12 FILTE RETAI �I. • MAX 12 1 SO INCH PERt 2000'BTUH • • + RETURN AIR 1 SO INCH PER • 000TS 4000 BTUH TO ROOF .fs • 12 MAX 1 PER 4000 BTUH DUCT TO OUTSIDE USE ANY OF THE FOLLOWING COMBINATIONS OF OPENINGS:, A&B C &D D &E Air For Combustion and Ventilation 4 --Side Filter Arrangement FILTER RETAINER • FILTER A89013 A89015 not reinstall in 1704-inch casing.) Install the filter retaining rod (small U- shaped end) in;the' rear bracket, and the front of the filter retainer rod ' ?i#i'� i ure 5 Two sets 4 of hardware are needed for furnaces in',2' Hite . casings using two filters two bottom return. All hardware is provided foi filter 'installation. NOTE: Furnaces with a 17 - -inch wide casing require an additional procedure;wheti.locating the filter for bottom return- air.application. Field- fabricate•,�a,'sheet metal filler strip 1x3x24- 1 ,4 inch and install it along side .of ;t e. filter as shown in Figure 5. DrIve two screws through the;ca"irig10de and into the filler strip to secure it in place. Filter to rest oq'io.of the filler strip when installed. 1 Iv 5. FURNACE CASING WIDTH FILTER SIZE* FILTER TYPE Side Return Bottom Return 14 - (1) 16 x 25 x 'It (1) 14 x 25 x 1 Cleanable 17 - (1) 16 x 25 x it (1) 16 x 25 x 1 Cleanable 21 (1) 16 x 25 x 1 (1) 20 x 25 x 1t Cleanable 24. (2) 16 x 25 x it (1) 24 x 25 x 1 Cleanable • NOMINAL;'; IIISIERNAL • IRON PIPE��' . QIAMETER SIZE (INCH)'.: il(iJ(INCH) '• • LENGTH OF PIPE (FEET) • 10 20 - 30.' 40 50 - Va ': 0.622 175 120 97 82 73 .• .34 '. ,r +� i('0.824 360 250 200 170 151 '.::1:' : 1 iii Pi:049 ....' 680 465. .. 375 . 320 285 -- -- 1 -T /4., r ` + 880-;" , — 1400' ' 950 770 660 580 • - 1-T/s ti,� a:�610• .' 2100 1460 1180 990 900 } • Cubic feet o}'gaaf aolir; for gas pressures of 0.5 psi (14 -inch wc) or less, and CONTROL BOX FILTER RETAINER FIEIDBUPPUED FILTER SUPPORT FOR 17. WIDE CASINOS ONLY MOTOR SPEED SELECTOR FILTER SUPPORT FILTER Figure 5— Bottom Filter Arrangement TABLE III — FILTER INFORMATION *Filters can be field - modified by cutting the frame as marked and folding to the desired size. Alternate sizes can be ordered from your distributor or dealer, tFactory provided with the furnace. WARNING: Never operate unit without a filter or with filter access door removed. A failure to follow this warning can cause a fire, personal injury, or death. IV. LEVELING LEGS (IF REQUIRED) When the furnace is used with side inlet(s), and leveling legs are required, refer to Figure, 6, and install field-supplied corrosion resistant 5 /m-inch machine i2olts and nuts. NOTE: The maximum length of the bolt should not exceed 1 -' inch 1. Lay furnace on its back, locate and drill 5 /16-inch diameter hole in each bottom corner of furnace as shown in Figure 6. 2. Install nut on bolt and install bolt and nut in hole. (Install flat washer if desired.) 3. Install another nut on other side of furnace base. (Install flat washer if desired.) 4. Adjust outside nut to provide desired height, and tighten inside nut to secure arrangement. V. GAS PIPING Gas piping must be installed in accordance with national and local codes. Refer to the current edition of the National Fuel Gas Code. Canadian installations must be installed in accordance with CAN - /CGA.B149 Installation Codes, and all authorities having jurisdiction. The gas supply line should be a separate line running directly from the gas meter to the furnace, if possible. Refer to Table IV for the recommended gas pipe size. Risers must be used to connect to the furnace and the meter. ;I i1s! I!!,4'1! Figure' .6- Leveling Leg Installation A89016 � li ' t f :11; —5— II A89014 t ty < AUTION i i•If a flexible connector is required or allowed by Wo auth yj halving jurisdiction,. black iron pipe shall be .Installed' aJ,f ,)fie; gas valve 'end extend a minimum of 2 inch outs(d tNyifornace casing. , a pressure dro C -4 NFP 54 �9 Piping should plumbing '�nd�' i pressure e disconnect6'd; the'te pr the manual 's h 'recommended; testing''Aficri ,: check for leak i'Insta a;sedifl o • be installed by Connect a MAXIMUM CAPACITY OF PIPE* o , -I nch we ( based on a 0.60 spec ific gray ity gas . Ref; T able I�tr 8tl ' l .ii { t .l , '� -ns �ssure- tested in accordance with local and national g `i •des before the furnace has been attached. If the e psig (14 -inch wc), the gas supply pipe must be . and capped before the pressure test. If a�!4 ual to or less than 0.5 pslg (14 -Inch wc), close E lve located on the gas valve before the test. It is 1 a ground joint union be loosened before pressure 1' , thections have been made, purge the lines and a?' th'regulated gas supply pressure. i ' p in the riser leading to the furnace., The trap can ld 1 111 (cling a tee to the riser leading from the furnace. p fipple' into the lower end of the tee. The capped nipple'should ttd•below the level of the gas controls. (See Figure Apply joint con }pound (pipe dope) sparingly and only to the male •threads of each joint; The compound must be resistant to the action of propane gas. ,, .l i ' ' • • II FURNACE SIZE VOLTS- HERTZ- PHASE OPERATING VOLTAGE RANGE _ . MAX UNIT AMPS j ' . a t `` i ,. MAX WIRE ' LENGTH (FT *) ' MAX FUSEt OR HACR -TYPE CKT BKR AMPS Max* Min* 040 -EC 115 -60-1 127 104 6.7 :l :(i'' /tl,,; `''I 53 15 040 -GC 115 -60-1 127 104 8.3 ' tt: 4 'I fr ; ; , 43 15 055 -EC 115 -60-1 127 104 7.1 . :1 '; I i y fli.i . ; 50 15 055-GC 115 -60-1 127 104 8.7 't'i''j{„i; i 41 15 075 -GC 115 -60-1 127 104 • 9.0 i'• %,l J, i t :4 ; •. 40 15 075 -JC 115 -60-1 127 104 10.4 ' ' : .:r! ' ' k�:K l:f . ' 35 15 090 -GC 115 -60-1 127 104 7.9 :1't:li'� i9 i t . 45 15 090•JC 115 -60-1 127 104 9.6 7p . 37 15 090 -LC 115 -60-1 127 104 14.4 t . > 4 (, .. . 40 • 20 110•JC 115 -60-1 127 104 10.0 ; H j, ;:+ I': ' 36 15 110 -LC 115 -60-1 127 104 13.3 i. )'; 1 r' "' 43 20 130-LC 115 -60-1 127 104 14.0. . ' ; ` ,i, j (l;;'. '; 41 • 20 GAS SUPPLY MANUAL � SHUTOFF VALVE SEDIMENT TRAP UNION 0 0 0 CI o 0 0 0 0 0 0 0 = = = === === 0 0 0 0 o 0 0 0 0 0 0 0 0 0 0 O O O Figure 7— Typical Gas Pipe Arrangement A89417 Install an accessible manual shutoff valve upstream of the furnace gas controls and within 72 inch of the furnace. A '/s -inch NPT plugged tapping, accessible for test gage connection, must be installed imme- diately upstream of the gas supply connection to the furnace and downstream of the manual shut -off valve. Place ground joint union between the gas control manifold and the manual shutoff valve WARNING: Use the proper length of pipes to on the gas control manifold. A failure to follow can cause a gas leak resulting in a fire, explosion, injury, or death. A\ CAUTION: Use a backup wrench when connecting pipe to the furnace to avoid damaging gas con WAR Nc eti igri wat er', w arnin VI. ELEC A. 115-VOI Refer to 'the; requirements operation.:. • Permissible limits o the voltage range at which the unit will operate satisfactorily. fTime•delay fuse Is recommended. tLenglh shown Is as measured one way along wire path between unit and service panel for maximum 2 The auxiliary 4 avoid stress furnaco-w'6ert this warning screws'holdig personal the right -hand' casing). Thgls right side;of i lr moved, tuck the gas wire lengt�rs;d trots, NOTE: 'prop polarity is loci, after thecgoi"p TABLE V— ELECTRICAL D ATA, it C . ` .Never purge a line into a combustion chamber. *itches, candles, flame, or other sources of h'b; purpose of checking leakage. Use a soap -and- oa;to check for leakage. A failure to follow this ''cause a fire, explosion, personal injury, or death. i i I„rll AL CONNECTIONS ` rin 1 i 1 ratiing plate or Table V for equipment elecrical :control system requires an earth ground for proper • CAUTI ' N: Do not connect aluminum wire between dis- connect'switch and furnace. Use only copper wire. Make all electrical connections in accordance with the National Electrical Code ANSI/NFPA 70.1990 and local codes or ordinances that might apply. For Canadian Installations, all electrical connections must be made tn' accordance with CSA C22,1 Canadian Electrical Code, or authoiffies having jurisdiction. WAFjNI unbrdk ANSI% C'41!1 electric wire or in accor PiPi■g G The cabinet must have an uninterrupted or {ground according to National Electrical Code, ,A;70 -1990 and Canadian Electrical Code, CSA i�ocal codes to minimize personal injury if an a plt should occur. This may consist of electrical N nduit approved for electrical ground when installed ance . w existing electrical codes. Do not use gas an electrical ground. ctibn box can be moved to the right -hand side of the ighi1side power supply is desired. Remove the two ' 4jau x iliary junction box. Mount the junction box on iTe lof the furnace (holes have been predrilled in 1A'br door interlock switch must also be moved to the ur$ace due to the length of the wiring harness. When Irii'ig harness behind the clip provided to keep extra i` f the way. olarity must be maintained for 115 -VAC wiring. If eCt, the microprocessor will shut off gas flow shortly t , of ignition trial period. i j e 4!.t rani voltage drop, B. 24 -Volt Wiring Make field 24 -volt connections at the 24 -volt terminal strip. (See Figure 8.) Connect terminal Y as shown in Figure 8 for proper cooling, ',, operation. Use only AWG No, 18, color coded copper thermostat wire. The 24 -volt circuit contains an automotive -type, 3 -amp fuse located on the main control board. Any direct shorts during installation,; service, or maintenance could cause this fuse to blow. If fuse replacement is required, use only a 3 -amp fuse of identical size. C. Accessory 1. Electronic air cleaner Two screw terminals (EAC -1 and EAC -2) are provided for electronic air cleaner connection. The terminals are energized with 115 -VAC, 1 -amp maximum during blower motor opera- tion. 2. Humidifier Screw terminals (HUM -1 and C) are provided for 24 -VAC humidifier connection. The terminals are energized with 24- VAC, 0.5-amp maximum during heating blower motor opera- tion. VII, VENTING A. General Instructions These furnaces are equipped with induced - combustion blowers, and are classified as Category I type furnaces in accordance with AN- SI /A.G.A. Z21.47 and CGA 2.3 Central Furnace Standards, Category I furnaces use nonpositive, noncondensing vent systems, and may be connected to lined masonry chimneys which have been sized and installed per the enclosed procedures. However, the venting of these furnaces into a lined masonry chimney could form flue gas condensate, due to cold surfaces and oversizing. If condensate is present in the masonry chimney, a drain must be provided to prevent condensate flow into the vent connector and furnace. (Refer to the National Fuel Gas Code, Section 7,9 for additional information on condensate drains.) Field experience on induced - combustion furnaces has shown that venting through a properly sized Type B -1 vent significantly reduces vent condensation. Condensate is acidic and could corrode the vent materials. Therefore, the manufacturer suggests (but does not require) that these furnaces be connected to vent systems constructed of Type B -1 vent material. B. Metal Vent Installations Refer to the enclosed installation instructions PROCEDURES FOR : 6. VENTING CATEGORY I APPLIANCES (GAMA VENTING T BLES) for information, concerning the requirements to use metal ven `"r materials, and installations for these furnaces. •1.1 --J.1' T OND nix nix I13•VOLT FIIIDSUPPUED FUSED DISCONNECT FURNACE FOUR WIRE TWO -WIRE HEATING• ONLY C. Ma Refer to, VENTfi• the he 9µ}`c: i D. } Ml For mtiltj Gas Code, • connecto E. , Syateri s.v NOTE. CONNECT Y•TLLMINAL AS SHOWN FOR ' ,• OPFJIATION In replace 4 ! installations where an existing vent system may be used, inspect ie 'vent system for condition, size, type of material, and height • to.megt . the requirements outlined in the attached supplements. It may be oversized, and condensation can occur which could corrode the vent,syslem. Installation of a new vent system may be required. When removing a furnace from an existing common vent system, the vent systemkis' probably oversized for the remaining appliances. Follow' the tees Outlined to evaluate the existing vent system. 1. The eps shall be followed with each appliance remaining con to the common vent system placed in operation, wl cl ' {` other appliances'remaining connected to the common vent d Il e 2. Se 3. • isu. hrspect the vent system for proper size and horizontal pit + a :• ,determine there is no blockage or restriction, , Corrosion, or other deficiencies which could cause an rail a bndition. 1:1 4., Ins • alt ' a s a r' 5, .Fo1 lI Figure 8— Heating and Cooling Applicatlon,,Wiring Diagram F'I ley. Installations , died installation instructions PROCEDURES FOR GORY I INDUCED-COMBUSTION APPLI- SONRY CHIMNEY for information concerning use masonry chimneys for these furnaces. ;I ,stallations I tallations, refer to Appendix G of the National Fuel r adian Standard CAN /CGA,B149 for additional vent I 'be sized per the enclosed instructions. 't Existing Furnaces From Common Vent ni, are not in operation, used openings in the common vent system. I ' s practical, close all building doors and windows ,doers between the space in which the appliances '+ connected to the common vent system are located 'spaces of the building. Turn on clothes dryers and ilce not connected to the common vent system. Turn zhaust fans, such as range hoods and bathroom (,o they operate at maximum speed. Do not operate a Sibaust fan. Close fireplace dampers. ;lighting instructions and place the appliance in `Adjust the thermostat so appliance will operate sly: ' ue gas spillage at the dratthood relief opening (or bard tube opening) after 5 minutes of main burner I.MC the flame of a match or candle, or smoke from etc. }) FIELD 24VOLTWIRIIIO •■ — FIELD 115-, 21W230., 466VOLT WIRING FACTORY 21•VOLT WIRING FACTORY 113•VOLT WIRING II? I FIELINSUPPUED II11 FUSED DISCONNECT ............. .., 20.230.OR • ISOVOLT THREE PHASE O SINGLE PHASE ENSIN0 ' .'‘NOTE. IT ANY OFT11E OLIO NAL WIRE. AS SUPPUED, MUST LREPIACED, USE SAME TYPE OT EQUIVALENT WIRE. A78461 7. After it has been determined that each appliance remaining connected to the common vent system properly vents when tested as above, return doors, windows, exhaust fans, fireplace dampers, any other gas - burning appliances to their previous condition of use. 8. If improper venting is observed during any of the above tests, the common vent system must be corrected. The vent system or vent connectors may need to be resized. Resize any 395CAV Furnaces vent system according to these instructions. For any other appliances when resizing vent systems or vent connec- tors, the system or connector must be sized to approach the minimum size as determined using the appropriate table found in Appendix G of the National Fuel Gas Code, ANSI Z223.1 or Section 5 of CAN /CGA.B149 for Canadian installations. VIII. STARTUP, ADJUSTMENT, AND SAFETY CHECK A. General The furnace must have a 115 -VAC power supply properly connected and grounded. Proper polarity must be maintained for proper opera- tion. Thermostat wire connections at R, W, C, and Y must be made at the 24 -volt terminal block on the control board. The gas service pressure must not exceed 0.5 psig (14 -inch wc), but must be no less than 0.16 psig (4.5 -inch wc). CAUTION: This furnace is equipped with a manual reset limit switch in the gas control area. The switch will open and shut off power to the gas valve if a flame rollout or over - heating condition occurs in the gas control area. Do not bypass the switch. Correct inadequate combustion air supply problem and reset the switch. Before operating the furnace, check each manual reset switch for continuity. If necessary, press the button to reset the switch. The blower compartment door must be in place to complete the 115 -VAC circuit to the furnace. B. Sequence of Operation Using the schematic diagram, Figure 10, follow the sequence of operation through the different modes. This furnace has a new and unique control system, therefore, read and follow the wiring diagram very carefully. NOTE: If there is a power interruption, and any thermostat call the control will initiate a 90- second blower only before starting another cycle 1. Heating mode The wall thermostat "calls for heat," closing the R -W circuit. The furnace control performs a self- check, verifies the pressure switch contacts are open, and starts the inducer motor. a. Prepurge period —As the inducer motor comes up to speed, the pressure switch contacts close to begin a 15- second prepurge period. b. Ignitor warm -up —At the end of the prepurge period, the ignitor is energized for a 17- second ignitor warm -up period. If ignition is not established during the first cycle, the next warm -up period is increased to 45 seconds. All subsequent ignition cycles will be 45 seconds, or until the 115 -VAC power supply is interrupted. By interrupting the 115 -VAC power supply, the warm -up period is automatically reset to 17 seconds. c. Igiiitiad�} complete burners'• de -energ d. Flame - en begins the the gas, vat Will closd c cie.' ` ' e. Blower proven, Simultah4 terrtilnal §` , ' forelec j� f. Blower.;jb 00 circuit e • stoppi ifier, an 225 t � � ' t : i( The'>?ii g. Post second # rt h be ti 2. Cooling, tit The: then-di ■ R- Y;circtii i t furnace �� A cleaner EiS blower is...on 3. kb When . thel, R r When inqa, ically chaps .• the blo#rrtri Of the 'pitrgl The bloike'r W normal Ind • on heafingii alloWinith The blovie cycle is' back ' 4. Heat puni should ;die • selected hp go t through ' should : 40 il l•' ce � \ ben the ignitor iwlarm u�•period is s.valve opens, permitting gas ', flow. to the Ibis ignited. After 5 seconds, ite ignitor is d'!a 2- second flame- sensing period ,begins. '1 When burner flame is sensed, the control ef'f`.on" delay period and continues holding it; If bur flame is not sensed, the control gas valve, and control will repeat ignition • .. �' 14% Sixty seconds after burner flame is speed. I■ .Wer motor is f the humidifier and t o r l' rl:and C for humidifier, EAC -1 and EAC -2 r i ' rr.cleaner) are energized. • ,$ i tiy When the thermostat is satisfied, the I }}lRIW is broken, de- energizing the gas valve 1 1 !to the burners. The blower motor, humid- ''' pier will remain energized 90, 135, 180, or ' r e nding on the blower off -time selection). tory -set for a 135- second blower off delay. 'e Inducer motor will remain energized 5 e burners are extinguished. If jumper JW9 t °I post -purge period will be 15 seconds. ails for cooling" closing R -Y. circuit. The *e outdoor condensing'unit and starts the for on cooling speed. The electronic air pals are energized with 115 VAC when the nA'on cooling speed. dsfat is satisfied, R -Y circuit is broken. The 0 11 stop and the furnace blower will continue ° ling speed for an additional 90 seconds. t e ;mode suit is made, the blower motor will operate wring a call for heat, the blower will stop, heat exchangers to heat up' more quickly, the end of the blower on delay period (60 ert to continuous operation after the heating t� tat "calls for cooling," the blower will eed. When the thermostat is satisfied, the • an additional 90 seconds before reverting 'operation on heating speed. (EAC and p'energized.) 1 a heat pump, the furnace control automat - timing sequence to avoid long blower off defrost cycles. When the W -Y or W -Y -G Oe together, the control will change Ili$ speed or start the blower if it was off, and ygle: The blower will remain on until the end ,,;then shut off until the end of the ignition pr.ignition;periods (a total of 24 seconds). n come back on at heating speed. ignal disappears, the control will begin the ',purge period and the blower will 'change to a one- second delay. If the W -Y -G signals together, the blower will remain on for the iikVer off delay period, and the inducer will nal post -purge period. If the W -Y inputs wing the G signal input, the control will go • d. The blower motor will operate on cooling speed for 10 seconds, then off. into continuous blower and the inducer will remain on' for the 'normal.post7purge period. While in heat pump mode, the control will use only the 17- second ignition warm -up 'period, and will not. use the 45- second period at all'. Any time the control senses false flame, the control will lock out of the heating mode. This occurs because the control cannot sense the W input'dire•to the false flame signal, and as a result sees only the Y input and goes into cooling mode blower off delay. All other' control functions remain in standard format. (EAC terminals' are energized during blower operation. HUM -1 is energized only during gas heat or defrost operation.) C. Startup Procedures 1. Self- test -The furnace features', a self -test system ,to help diagnose a system problem in the case of a component failure. Twb test•pins' (ST -1 and ST -2) are located in the lower left -hand corner of the control board as shown in Figure 9. To initiate the self -test procedure, momentarily short across the two pins (approximately 0.5 seconds). NOTE: The self -test feature will not operate if the control board is receiving any thermostat signals. The self -test se- quence is as follows: a. The furnace control will check itself and then operate the inducer motor for 10 seconds, then off, b. The hot surface ignitor is then energized for 15 seconds, then off. • c. The humidifier relay is then energized for 10 seconds, then off. e. The blower motor will operate on heating speed for 10 seconds, then off. 2, Purge gas lines —After all connections have been made, purge the lines and check for leaks. • 24.VOLT THERMOSTAT BLOWER OFF•DELAY TERMINALS ADJUSTMENT CONTROL Figure 9— Blower Control Center ELECTRONIC AIR CLEANER TERMINALS (115 VAC, 1 AMP MAX) HUMIDIFIER TERMINAL (24 VAC, 0.5 AMP MAX) SELF•TEST PINS A91060 ,t WARNING: Never purge a line into a combustion chamber. • Never use matches, candies, flame or; Other sources of ignition for the purpose of checking leakage. Use a soap -and- water solution to check for leakage., A failure to follow this :warning can cause's fire, explosion, personal injury; or•death. T,o operate furnace, ,follow procedlires operatinginstruc- ,fi tions label attached to furnace. i ` i,, :::;,i , ' ,,`.` ; • With furnace operating, set thermostat below.room tem e.P. and observe that furnace goes off. •Set?thermos_tat above room • 1'tem eeature and observe that furnace w restarts. • p • D. `ji t 1 Set gas input rate. , I :.: • •q•F' :,. ''There are two methods;'of - adjusting' ttie as input' tate. The preferred method is by using Table,VI aild;item a:"The second u method is by clocking the gas meter and item b. r; ,.■ h,:i E1{ AMPLE: ' eakvalue ' �1070 ` '1 • ttu /cu ft specific gravity 0.58''!' 1 "` `1 , erefore• Orifice No.;44 . Man i ; I ifold pressure 3.3 Inches we ,' {{ "The furnace ; • I • is, shipped With No. 43 Orifices: Therefore re in this Lt;example all main burner' orifices must be changed,.ond mani • r pressure must be adjusted,!,' i ' ' c' • i=The''gasivalve regulator has been nominally set al 3,5=Inch we .: for natural gas. When adjusting input rate, do not set manifold pressure' above 3.8- 'or below •3,2 -inch a'. Check gas input rate 'using Table VI, ; :j'. „•:. ` (1.) Obtain average yearly heat value.foi'local gas supply. (2.) Obtain average erage_yearly •specific gravity for local gas s upp l y, : (3 ;) Verify•furnace.niodel. Table VI can only be used for • Model 395CAV Furnaces. (4.) Check and verify orifice size ins furnace. NEVER ASSUME THE ORIFICE SIZE:. ALWAYS CHECK AND VERIFY. 5.). Find • natural'• gas heat value, and speciflc! gravity. in • 'Table VI, ;' I (6.) Follow heat value and specific gravity lines to point of 'intersection. 'Find orifice 'size and manifold pressure settings for , prop' er; operation at givq Fnatural gas conditions,' • ! f {• V (7,) Proceed to item c:'to a manifold pressure•: I • . Check 'gas Input' rate by clocking gas meter. �a.; ;.•; • , t ;.; I't. s I 4.._1 i .., �' ! - ,(1.) • O b tain averaBe yearly heat valuelfo1 �1oc�l gas supply. i "-" (2.) 'Cheek .. • and' veriff kiriflce Size �n t furnace NEVER • . ASSUME. THE, ORIFICE SIZE. 'ALWAYS CHECK ., AND VERIFY;.. . I ''• ._ _� t . !• I t . CAUTION: DO NOT redrill burner orifices.'Improper drill- ing (burrs,- out of round, • etc.) • can cause excessive -burner operating, noise and misdirection of burner flames. This could result in flame impingment on burners and heat exchanger surfaces, leading to potential failures, , LEGEND RED S� BLK WHT WHT WHT K K WHT YEL PL1 PL4 --PI2 2 BLK WHT RLK WHT I ~t HSI BLU RED RED ORN 2 3 4 5 6 7 8 9 10 11 TP4 30TP5 UDR IHSIR GVR OTP7 OT C - •p02 je COMON L2 —Unit Wiring Diagram A91O59 - GAS HEAT VALUE (BTUH /CU FT) SPECIFIC GRAVITY OF NATURAL GAS 0.56 • 0.58 • 0.60 0.62 0.64 0.68 0.68 0.70 0.72 OH No, Mnfld . Press. OH No. Mnfld Press. OH No. Mnfld Press. On No. Mnfld Press. Orf No. Mnfld :: Press.' Orf No. Mnfld Press. Orf No. Mnfld Press. ' Orf No. Mnfld Press. On No. MnIld Press. 41.. 3.2 41 3.3 41 3.4 41 3.5 41 3.7.:' 41 3.8 39 3.4 38 3.2 38 3.3 860 . • 42 3.6 42 3.7 42 3.8 40 3.3 39 3.2 . . 39 3.3 40 3.6 39 3.5 39 . 3.6 - - - - 40 3.2 - - 40 3.4 ' 40 3.5 - - 40 3.7 40 3.8 ' 42 3.4 41 3.2 41 3.3 41 3.4 41 3.5 . 41 3.6 41 3.8 39 3.3 38 3.2 875 - - 42 3.6 42 3.7 42 3.8 40 3.3 . 39 3.2 39 3.3 40 3.6 39 .3.4 - - - - - - 40 3.2 - - 40 3.4 40 3.5 - - 40 3.7 42 3.3 42 3.4 41 3.2 41 3.3 41 3.4 ' 41. 3.5 41 3.6 41 3.7 41 • -3.8 890 - - - - 42 3.6 42 3.7 42 3.8 T ' 40 3.2 40 3.3 39 3.2 39 ' . 3:3 - - - - - - - - - _J:. .- - - - 40 3.4 40 '3.5 42 3.2 .42 3.3. 42 3.4 41 3.2 41 3.3. A 41 3.4 41 3.5 41 3.6 41 3.7 905 , - , - - -, - -- 42 3.6 . 42 3.7f 42 3.8 40 3.2 40 3.3 . 39 3.2 .. - 920 43 . - 3.8 - 42 - 3.2 - 42 - 3.3 - 42 - 3,4 - 41 42 3.2 , : 3.5" 41 42 3.3 3.7 41 42 3.4 3.8 41 40 3.5 3.2 41 40 3.6 3.3 935 43 ' - 3.7 - 43 - 3.8 - 42 - 3.2 - 42 - 3.3 - 42 - 3.4 - 41 42 3.2 3.5 41 42 3.3 3.7 41 42 3.4 3.8 41 40 3.5 3:2 950 43 - 3.6 - 43 - 3.7 - 43 - 3.8 - 42 - 3.2 - 42 - 3.3 - - -42 -- 3.4 - 41 42 3.2 3.5 41 42 3.3 3.6 41 42 3.4 3.7 965 43 - 3.4 - 43 - 3.6 - 43 - 3.7 - 43 - 3.8 - 42 _ 3.2 :. - 42 - 3.3 - 42 - 3.4 - 41 42 3.2 3.5 41 42 3.3 3.6 980 44 43 3.8 3.3 42 - 3.5 - 43 - 3,6 - 43 - 3.7 - 43 - 3.8 .' - 42 - 3.2 - 42 - 3.3 - 42 - 3.4 - 41 42 3.2 3.5 995 44 43 3.7 3.2 44 43 3.8 3.4 43 - 3.5 - 43 - 3.6 - 43 - 3.7 - ' 43 - 3.8 - 42 - 3.2 -• • 42 - 3.3 - ' 42 - 3_4 1010 44 - 3.6 - 44 43 3.7 3,3 44 43 3.8 3.4 43 - 3.5 - 43 - 3.8 - 43 - 3.7 - 43 - 3.8 -- 42 - 3.2. - 42 - 3.3 1025 44 - 3.5 - ■ 44 43 3.6 3.2 44 43 3.7 3.3 43 - 3,4 - 43 - 3.5 - 43 - 3.6 - 43 - 3.7 - 43 - 3.8 - 43 - 3.2 -- 1040 44 - 3.4 - 44 - 3.5 - 44 43 3.8 3.2 44 43 3.7 3.3 43 - 3.4 - 43 - 3.5 - 43 - 3.6 - 43 - 3.7 - 43 - 3.8 - 1055 44 - 3.3 - 44 - 3,4 - 44 - 3.5 - 44 43 3.8 3.2 44 43 3.8 3.3 . 43 -- 3.4 - 43 - 3.5 - 43 - 3.8 -- 43 - 3.7 1070 44 - 3.2 - 44 - 3.3 - 44 - 3.4 - 44 - 3.5 - 44 43 3.7:.. 3.2 ' 44 43 3.8 3.3 43 - 3.4 - 43 - 3.5 - 43 - 3.6 - 1085 45 - 3.8 - 44 - 3.2 - 44 - 3.3 - 44 - 3.4 - 44 -h 3. 44 -. 43 3.7 2.3 44 43 3.8 3.3 43 - 3.4 - 43 - 3,5 - 1100 45 - 3.7 - 45 - 3.8 3.4 44 - 3.2 - 44 - 3.4 - 44 - 3_5 ' - l 44 »- 3.6 - 44 43 3.7 3.2 44 43 3.8 3.3 43 - 3.4 - R� F TABLE VI -MODEL 395CAV O ICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT RATE (Tabulated data based on altitude up to 2000 feet and 22,000 Btuh per burner.) (3.) Turn OFF all gas appliances and pilots. (4.) Start furnace and let run for 3 minutes. (5.) Measure time (in seconds) for gas meter to complete one revolution. (6.) Refer to Table VII for cubic feet of gas per hour. (7.) Multiply gas rate cubic feet/hr x heating value (Btu/ cubic feet). EXAMPLE: Btu heating input Btu /cu ft x cu ft/hr Heating value of gas 1070 Btu /cu ft Time for one revolution of 2 -cu /ft dial 72 seconds Gas rate 100 x 1070 107,000 Btuh (8.) Measured gas input should not exceed gas input on unit rating plate, (9.)' Proceed to item c. to adjust manifold pressure. c. Adjust gas input. (0 Remove regulator adjustment seal cap. (See Figure 11.) 4) , adjusting screw counterclockwise to decrease Input. Turn screw clockwise to increase input. DO NOT set manifold pressure less than 3.2 or more than. 3,8 maximum inch we for natural gas. Make any major adjustments by changing main burner orifices. (3.) When correct input is obtained, replace regulator seal cap. Main burner flame should be clear blue, almost transparent. (See Figure 12.) SECONDS FOR ONE REVOLUTION SIZE OF TEST DIAL SECONDS FOR ONE REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu It 10 360 720 1800 50 72 144 360 11 327 655 1636 51 71 141 355 12 300 600 1500 52 69 138 346 13 277 555 1385 53 68 138 340 14 257 514 1286 54 67 133 333 15 240 480 1200 55 65 131 327 16 225 450 1125 56 64 129 321 17 212 424 1059 57 63 126 316 18 200 400 100 58 62 124 310 19 189 379 947 59 61 122 305 20 180 360 900 60 60 120 300 21 171 343 857 62 58 116 290 22 164 327 818 84 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 28 138 277 692 72 50 100' 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237 29 124 248 621 78 46 92 231 30 120 240 600 80 45 90 225 31 116 232 561 82 44 88 220 32 113 225 563 84 43 86 214 33 109 218 545 86 42 84 209 34 106 212 529 88 41 82 205 35 103 206 514 90 40 0000 CO n n N. n 200 36 100 200 500 92 39 196 37 97 195 486 94 38 192 38 95 189 474 96 38 108 39 92 185 462 98 37 184 40 90 180 450 100 38 72 180 41 86 176 439 102 35 71 178 42 86 172 429 104 35 69 173 43 84 167 419 106 34 68 170 44 82 164 409 108 33 67 167 45 80 160 400 110 33 65 164 46 78 157 391 112 32 64 161 47 76 153 383 116 31 62 155 48 75 150 376 120 30 60 150 49 73 147 367 SPEED TAP NO.* Common C High 1 Med -High 2 Med -Low 3 . Low 4 GAS SEA LEVEL 0-2000 FEET HIGH ALTITUDE 2000 -4500 FEET Natural 43 44 Propane 54 55 TABLE VII —GAS RATE CU FEET /HR d. Approved nput ratings —The U.S.A. ratings are approved for altitudes up to 2000 ft for natural and propane gases Refer to National Fuel Gas Code Appendix F, Table F -4 for proper orifice sizing at high altitudes. e. Canadian installations only —The Canadian ratings are ap- proved for altitudes up to 2000 feet for natural and propane gases. High- altitude ratings are from 2000 feet to 4500 feet above sea level. See Table VIII for nominal burner orifice size. High - altitude rating includes a 10 percent derate as required by Canadian standards. TABLE VIII — CANADIAN ORIFICE SIZE 2. Set temperature rise. Do not exceed the temperature rise range specified on the unit rating plate. Determine the air temperature rise as follows: a. Place duct thermometers in return and supply ducts as near furnace as possible. Be sure thermometers do not "see" heat exchangers so that radiant heat will not affect thermom- eter readings. This is particularly important with straight -run ducts. b. When thermometer readings stabilize, subtract return -air temperature from supply -air temperature to determine tem- perature rise. c. Adjust air temperature rise by adjusting blower speed. Increase blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise. • 11:i• MANUAL 1t1 } ON/OFF • lf —12- INLET PRESSURE TAP A90044 Figure 11— Redundant Automatic Gas Control Valve Figure 12— Burner'Flame TABLE IX —SPEED SELECTOR , REGULATOR ADJUSTMENT MANIFOLD PRESSURE TAP BURNER FLAME A89020 WARNING: Disconnect the electrical power before chang- ing the speed tap. A failure to follow this warning can cause personal injury. d. To change motor speed taps, remove the motor tap lead and relocate it on the desired terminal on the plug -in terminal block/speed s located on the blower housing. (See Table IX.) ,•1A1hite wire from control box common; black wire from control box to cooling '• speed selection; red wire from control box to heating and constant fan speed .selection. ' CAUTION: Recheck the temperature rise. It must be within the limits specified on the unit rating plate. - Recommended operation at mid -point of rise or above. ' • 3. Set thermostat heat anticipator. The thermostat heat anticipation must be set to match the amp draw of the electrical components in the R - circuit. Accurate amp draw readings can be obtained at thermostat subbase • terminals R and W. Figure 13 illustrates an easy method of obtaining the actual amp draw. The amp reading should be taken after the blower motor has started. See the thermostat manufacturer's instructions for adjusting the heat anticipator and for varying the heating cycle length. NOTE: When using an electronic thermostat, set the cycle rate for three cycles per hour. E. Check Safety Controls The flame sensor, gas valve, and pressure switch were all checked in the Startup section as part of normal operation. 1. Check primary limit control. This control shuts off the combustion control system and energizes the circulating -air blower motor if the furnace overheats. The preferred method of checking the limit control is to gradually block off the return air after the furnace has been operating for a period of at least 5 minutes. As soon as the limit has shut off the burners, the return -air opening should be unblocked. By using this method to check the limit control, it can be established that the limit is functioning properly and will "operate" if there is a motor failure. 2. Check draft safeguard switch. The purpose of this control is to permit the safe shutdown of the furnace during certain blocked vent conditions. a. Disconnect power to furnace and remove vent connector from furnace outlet collar. Be sure to allow time for vent pipe to cool down before removing. b. Set room thermostat above room temperature and restore power to furnace. c. After normal startup, allow furnace to operate for 2 minutes, then block (100 percent) flue outlet. Furnace should cycle off within 2 minutes. d. Remove blockage and reconnect vent pipe to furnace outlet collar. e. Wait 5 minutes and then reset draft safeguard switch. 3, Check flow- sensing switch. This control proves operation of draft inducer blower. —13— , THERMOSTAT : ERMINALS FROM UNIT 24•VOLT TERMINAL BLOCK 10 TURNS HOOK- AROUND -' VOLTIAMMETER 1.i EXAMPLE. 6.0 AMPS ON AMMETER a 0.5 AMPS FOR THERMOSTAT SETTING 10 TURNS AROUND JAWS 1 ' A80201 ;Figure 13 —Amp, Draw Check With Ammeter. Turn OFF 115 -volt power to furnace. Remove control door and disconnect'itiducer motor lead wires from wire harness. Turn ON -volt power.to furnace:: 'd. Close thermostat switch as if making normal, furnace start., If the hot surface ignitor does . not • glow; then the;: flow- , sensing.switch is functioning•properly.; ;:2 .e. Turn OFF 115- volt . power to furnace. . f Reconnect inducer' motor wires, replace control door; and. turn ON 115 -volt power. " F. ,Check List { .1. Put away tools, instruments, and clean up debris. t 2: /erify manual reset switches have continuity. l.. sy . ; �.gl7risure blower aiid'conlrol access doors are priiperly'instalied. Tn � Cycle test furnace with room thermostat. • I l 5`Check operation of accessories per manufacture's Instructions. � f )lieview User's, Manual,with owner ,; , ; b . , s ;744:eave literature packet near furnace :'im '• ! : r•