HomeMy WebLinkAboutPermit M94-0002 - CITY OF TUKWILA - FIRE STATION #52ik
t±1
C1'N of TUKWRA
fI3ThTIbI4 52
Ci o 71thwllet
Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188
Permit No: M94 -0002
Type: B -MECH
Category: NRES
Address: 5900 S 147 ST
Location:
Parcel *: 336590 -1275
Contractor License No: CFROSCI094B5
TENANT CITY OF TUKWILA FIRE STATION 52
5900 S 147 ST, TUKWILA, WA 98188
OWNER CITY OF TUKWILA
6200 SOUTHCENTER BLVD, TUKWILA WA 98188
CONTRACTOR C FROST COMPANY INC. Phone: 206 820 -1900
13649 N.E. 126TH PL #202W, KIRKLAND, WA 98034
CONTACT RANDY HICKS Phone: 206 820 -1900
13649 N.E. 126TH PL #202W, KIRKLAND, WA 98034
**,***************************************** * * * * * * * * * * * * * * * * * * * * * * * * * * * * * **
Permit Description:
INSTALL EXHAUST REMOVAL SYSTEM.
UMC Edition: 1991 Valuation:
Total Permit Fee:
******************************************* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * **
Permit Center Authorized Signature Date
I hereby certify that I have read and examined this permit and know the
same to be true and correct. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate
or cancel the provisions of any other state or local laws regulating
construction or the performance of work. I am authorized to sign for and
obtain this build ng 1permit.
Signature:__
Print Name:
MECHANICAL PERMIT
t5t r5t,,k20- 1
M
(206)431-3670
Status: ISSUED
Issued: 01/14/1994
Expires: 07/13/1994
Suite:
Date: 1
6,318.00
32.50
This permit shall become null and void if the work is not commenced within
180 days from the date of issuance, or if the work, is suspended or
abandoned for a period of 180 days . from the last inspection.
DEPARTMENT .
DATE IN
DATE.
APPROVED
R EQUIREMENTS / COMMENTS
BUILDING -
initial review
'- (0-9q
17 , 4 44
(ROU ED)
CONSULTANT: Date Sent - Date Approved -
2nd NOTIFICATION
O FIRE
BY:
(init.)
3RD NOTIFICATION
FIRE PROTECTION: — 0 Sprinklers • Detectors • N/A
FIRE DEPT. LETTER DATED: INSPECTOR:
INIT:
PLANNING
ZONING: BAR/LAND USE CONDITIONS? • Yes • No
SCREENING REQUIRED? Q Yes Q No
INIT:
REFERENCE FILE NOS.:
O OTHER
INIT:
y J BUILDING -
final review
I
UMC EDITION (year):
I C I C /
INIT: toll.%
`>0_ BUILDING
OFFICIAL
$14
1/1 9
INIT:
AMOUNT
OWING:
*5a.f5o
CONTACTED
ff ,�,,
L. �
� 7
-1— YY\Q- �cJQI�
DATE NOTIFIED
.r-
911 `—
(
2nd NOTIFICATION
BY:
(init.)
3RD NOTIFICATION
BY:
(Init.)
PROJECT NAME
C..k� ok - TO K wtt o V ir-�.
.
SUITE NO.
SITE ADDRESS � �� � 1 J � ��
PLAN CHECK
NUMBER
REVIEW COMPLETED
CITY OF TUKK A
Department of Community Development — Permit Center
6300 Southcenter Boulevard - #100, Tukwila, WA 98188
(206) 431 -3670
Mechanical Permit Application Tracking
INSTRUCTIONS TO STAFF
• Contacts with applicants or requests for information should be summarized in writing by staff so
that the status of the project may be ascertained at any time.
• Plan corrections shall be completed and approved prior to sending to the next department.
• Any conditions or requirements for the permit shall be noted in the Sierra system or summarized
concisely in the form of a formal letter or memo, which will be attached to the permit.
• Please fill out your section of the tracking chart completely. Where information requested is not
applicable, so note by using "N /A ", date and initial.
DEPARTMENTAL REVIEW
"X" in box indicates which departments need to review the project.
SITE ADDRESS SUITE #
59OO s / sue- -
VALUE OF CONSTRUCT ON - $
6 3/5'. 8
ASSESSOR ACCOUNT #
.3_l )��� / — ��2 2 ZD
PROJECT NAME/TENANT
7 W / I- A F7R 7D P/VV - Mr yr S7777 -5 .2_
TYPE OF WORK: ❑ New /Addition ❑ Modifications ❑ Repair (Other:
DESCRIBE WORK TO BE DONE:
, 77f�4US 7 /f,' 1v 1V.gL S 7 J
"5O2 Cv v 3 /117/P_,q/ « S //r,IPL, E :S YSre
5/x7' 2 -z-2.,_ / /1 1" 1 H' ? Fmgv
6 5 /47 Sl .57 6
CONTRACTOR
BUILDING USE (office, warehouse, etc.)
,c7/?,c STS /C/-" 5
NATURE OF BUSINESS:
PHONE a 2 / 9 p cP
.. Xi1/49 (1ST 44 h pmg.
WILL THERE BE A CHANGE IN USE? (No ❑ Yes IF YES, EXPLAIN:
WILL THERE BE T ORAGE OR USE OF FLAMMABLE, COMBUSTIBLE OR HAZARDOUS MATERIALS IN THE BUILDING?
IF YES, EXPLAK No ❑ Yes
PROPERTY OWNER
PHONE 5 I. / 4./0 c/
�ff G ✓ /L p t r- 7/2ft ,7�
ADDRESS
ZIP 93 --
6 5 /47 Sl .57 6
CONTRACTOR
C Fkos -71- C.�
PHONE a 2 / 9 p cP
ADDRESS
/6
4/9 A& 7 /--/C 7h R�b s#g 2..pZ. t.1 4741/ 4.PwbG ✓�
ZIP cj g O 3 c /
WA. ST. CONTRACTOR'S LICENSE # , /'OS Ci1 9° Z3-.6- [XP. DATE
CITY OF TUKWILA
Department of Community Development - Building Division
6300 Southcenter Boulevard, Tukwila WA 98188
(206) 431 -3670
I' ) 3,604-
3
PLAN CHECK
• NUMBER P 00
APPLICATION MUST BE FILLED OUT COMPLETELY
I HEREBY CERTIFY THAT I HAVE READ m? EXAMINED THIS APPLIGATI4Nq
AN CORRECT •� . AND I AM :AUTHORIZED :lb APPLt FOR THIS PER MIT.
SIGNATURE
BUILDING OWNER
OR
AUTHORIZED
AGENT
CONTACT PERSON
PRINT NAM
DATE APPLICATION ACCEPTED
( 9'/
.��
/1/05
MECHANICAL PERMIT
APPLICATION
UNITS
PLAN` HE C K :FEE?:: <><�_ > > >;>
C C
TIER:
I
Mechanical Fee Worksheet must also be tilled out
and attached to this application.
ASIC PERMIT FEE i :Ei
ADDRESS /3Gy9 NE ac.. // r 2_02_
:TOTAL ;.
FEES (for staff use only)
Q KNAIN:TE
DATE � / i'
PHONE g2v /.=7a0
CITY/ZIPiri Z ,4,C4f) aj
PHONE ' 2C /q0o
APPLICATION SUBMITTAL In order to ensure that your application is accepted for plan review, please make sure to fill out the
application completely and follow the plan submittal checklist on the reverse side of this form. Application and plans
must be complete in order to be accepted for plan review.
BUILDING OWNER/AUTHORIZED AGENT If the applicant is other than the owner, registered architect/engineer, or contractor licensed
by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit
application and obtain the permit will be required as part of this submittal.
VALUATION OF CONSTRUCTION The valuation is for the work covered by this permit and must be filed in by the applicant. This
figure is used for budget reporting purposes only and not to calculate your fees.
EXPIRATION OF PLAN REVIEW Applications for which no permit is issued within 180 days following the date of application shall
expire by limitation. The Building Official may extend the time for action by the applicant for a period not exceeding 180
days upon written request by the applicant as defined in Section 304(d) of the Uniform Mechanical Code (current
edition). No application shall be extended more than once.
If you have any questions about our process or plan submittal requirements,
please contact the Department of Community Development at 431 -3670.
DATE APPLICATION EXPIRES
`�- (L Ul
The above entity has been Issued the business registrations or licenses listed
D OF LICEICONG. BUSINESS UDEIISE saaacEs,
P.Q DO 9034 CLYUPIA. V 98507-9034 (206)2534401
4 a
Du opaPtnient o! Licerskig
• PRMASO
.. -14:4__" ....=7..
- -
i i........-a—'27.7,.........^._–_-. 0 i
I .
DEPARTMENT OF LABOR AND INDUSTRIES
■
$ RES THAT THE PERSON NAMED HEREON IS REGISTERED AS PROVIDED By LAW AS A
,; - "Clifitt - ...?- 1- 1SP g TALTY'• i "
ilemsniATIOtimiiin-.= i.i. :,:. -j • --- — -
OP,SPIF.5 ...,:.,
.■
I F . T T :* 01/26191 STATE OF WASHINGTON
;:••: fi — '-'•!-:: e- ,
0'• ROSTI:CompArtyl-F.iloc.:7:''_,-:::::.:-..-:::,:‘,1_,;:i::::.-::.:
13649 E .1 - PL -- STE 021 - J: : - •
HaL.E.v.tia. -.:-:-. ' .. - ..i4A._ .96034--
ro ect: F. S , SZ-.
o igtt ;- Nil...
Address: s 00 S , /
atedass --
Date
D e Call ; - ".
Special Instructions:
- hAlLr eLRNr a-
Date Wanted: /
Go / 2'7-9
am. p.m.
Requester:
C- F
Phone No.: 24, - 1 bbd
Project: T 52.—
ypeo ns n; - A
N
Address:
S 14'1
Date Called:
Special Instructions:
Date Wanted: /
6 (Z--/ 9
am. p.m.
Requester:
Phone No.:
SPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
❑ Approved per applicable codes.
COMMENTS:
Inspector:
INSPECTION RECORD
Retain a copy with permit
1 ofti
0 1 1
coo l--
PERMIT NO.
(206) 431 -3670
Corrections required prior to approval.
❑ $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, fee must be paid at
6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
1
t�=
ECTION N0.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
Approved per applicable codes.
I Receipt No.:
INSPECTION RECORD •
Retain a copy with permit
❑ Corrections required prior to approval.
❑ $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, fee must be paid at
6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
i Date:
PERMIT NO.
43 -3670
ro 1 t\ I I { 13 IA , '-%
d 6' 56 \1r 6
` IT n i r/A/A ,_
•
' S //7
3T,
6" led: —) I-9�
Date wanted , � 4
`t -
!m p.m.
stnkt�
Special ti ructions:
Requester (16?- -ate
Phone No.: g. 0 'r /907)
Project:
•
_ / `
Type of Inspection: �
- ,,. /
rOSS
/Y7
e =1
f _ /
Special ti ructions:
Date wanted:
Requester.
Phone No,:
INSPECTION RECORD
Retain a copy with permit
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
❑ Approved per applicable codes.
Corrections required prior to approval.
COMMENTS: • 51e4 (
❑ $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, lee must be paid at
6300 Southcenter Blvd., Suite 100. Ca$ to schedule reinspection.
PERM 7
(206) 431 -3670
INSPECTION RECORD
Retain a copy with permit
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
Approved per applicable codes.
(206) 431 -3670
COMMENTS:
'y'❑ Corrections required prior to approval.
❑ $30.00 REINSPECTION FEE REQUIRED. Prior to reinspection, fee must be paid at
6300 Southcenter Blvd., Suite 100. Call to schedule reinspection.
:4k ** ****** * ************* ****• Akk**** * * ************* * ;h *k** **•k•k* **
CITY OF TUKWILA, WA TRANSMIT
irk********. *k** **• * *k ** * ****k. ** * *k***** ** *** * * ** * •k * *k * **** *** *•k **
TRANSMIT Number:. 94000060 Amount: 32.50.01/14/94 11:04
Permit No: M94-0002 Type: 0•- MIi:CH MECHANICAL PERMIT
Parcel No: 336590 -1275
Site Address: 5900.S 147 ST
Payment Method: CHECK Notation: C. FROST. COMPANY Init: SLU
k*•*********************? r******* * * *** * *** * * *** *** * ****** *'***** ***
Account Code Description Paid
000/345.030 PLAN CHECK .. NONRES 6.50
000/322.100 MECHANICAL - NONRES 26.00
Total (This Payment):
Total Fees:
`Total_All Payments:
Dal once:
32.50
32.50.
. 0 0..
01/19/94
32..50
GENERA 6.50
GENERA 26.00
TOTAL 32.50
CHECK 32.50
CHANGE 0.00
8130A000 16:32
CITY OF TUKWILA
Permit No: M94-0002
Address: 5900 S 147 ST
Suite:
Tenant: CITY OF TUKWILA FIRE STATION 52 Status: ISSUED
Type: B-MECM Applied: 01/06/1994
Parcel U: 336590-1275 • Issued: 01/14/1994
*k**k*********14***A**********k*k***Ak*A***k****k****1(*****k*lik***A*******kk
Permit Conditions: •.—...,,,„,,,,,.„
1 . •
No changes w i l l be made to the plans unless , by the
A r c h i t e c t and the „Iy,MAge: i n g Division
2. Electrical permll be r ob,ta,inedpprough'ilieWashington
State Di vision 0)* 014 f,ind and al 1 Ii'.10pri cal
work w i 1 1 be 40*e ct 0 %,), -a ck '( 2481 i:1 )
3. All permit*, and i0prOveWp taps 'shall be
ma i n t a i n q;few a 14a thicta at the .Pijob site 'twidr, to the start 4
any con*tict1b6%,thesedocumeOts are to be maintained A 4 '
availablAt'yuntf‘f Gap 1 ns loped.qiapproval I s Igranted
4. All caoeructio& to.°6e done confgmance with approved
plansfnd /*qui repents Of)'\ Uniform Building Code ( 0,9'1
Ed i t AT a siamended by the Wa' hAn4ton State Building '
P
Uni* Mechanical Code:;,*, (1991tdItIon.) , and Wash i ngton'.„Sti4t e
Ener Code ',!( 1991 Se cdnd ) . .:.:;;;;;'• Is''' ,,,'0 .
i^4. "
5. Va 14#0 tyNiMPermi t .,,,The of,' t or a pprja Al of
p 1 Ov , specifications and computations Shalt not be con
I c.'
str7. F to be a permit for, i an approval of, any violationp
of i a ny of the qprovisions , 4;,) i s . , , ,(3dg !'or7 other • - p
or(401aric,gof• the-YUrl.sticetfOffi\ NO . .permit - presuming to giveg
author i 4 V,. - I o 1 ate' o 1c in $11 h e of th i SP . co de U
s ha 'II\ be kri.:1 Id
''''\,...,,tZif' • . \.,'",, di, ':::;,..7 t,., . q,
6. MANUFACTURERS INSTALLATION INSTRUCTIONS ftEQUIRED ON ;SITE..
FOR tiligpIN9 INSPECTORS REVIEWN‹:
.. i\
t e 4 P 1: d:Sativ
/I 'Ct tc.f
A 1..
tp V ' ‘'.
I) til;
VA ''' re ...ke
\ . , ‘
\ „q
. '' 0'
0
. »r7m.rx.si
A JET r■� °��I��
02 7 - •
.. II II III II
§ E.! • ;
N
•
1_ MI
11
FILE COPY
Nederman Fire
artment
Simple System with
Autodisconnect
Installation, Operation, and
Maintenance Manual
Installer Cop
A P k Q � D
2 199
Ik
RECEIVED
CITY OF TUKWILA
J AN 6 1994
PERMIT CENTER
Edition 2, 2/91
Series 863
Table of Contents
Introduction Page
Description of Operation: Simple System 1
Receiving & Checking Equipment 2, 3
Site Analysis and Preparation
Pre - Installation Planning 4
Positioning Equipment 5, 6
Mounting Bracket Options 7
Duct Recommendations 8
Stack Head Design 9
Stack Height 10
Tail Pipe Modification 11, 12
Installation
Mounting Instructions 13 -18
Testing Hose Retraction 19
Decreasing Hose Retraction 20
Positioning Cord Stop 21
Fan Start -Up: Electrical Control Options 22
Fasteners 23, 24
Pre -Start Up Checklist 25
Operation
Directions for Use: Simple System 26
Tail Pipe Connection 27
Maintenance & Adjustments
Testing Hose Retractors
Increasing Hose Retractors
Decreasing Hose Retractors
Nozzle Adjustment, 4" & 6"
Nozzle Replacement, Cable Adjustment
Automatic Safety Disconnect: Reassembly
Maintenance Schedule Chart
Troubleshooting Checklist
Accessories & Components
Single Exhaust Extractor 37
Balancer 38
Warranty 39
Illustration Index 40
28
29
30
31
32
33
34
35, 36
,,,,Introduction
Description of Operation: Simple System
Thank you for purchasing a Nederman Exhaust System. This equipment has been
designed with an automatic disconnection device for use with emergency vehicles
that must respond quickly. There is no need to stop and manually remove the
exhaust nozzle during departure nor worry about running over equipment when
returning to the station. This is how the system functions:
The autodisconnect hose with vice grip nozzle is clamped to a modified tail pipe and
remains connected to the parked vehicle in the apparatus room. The exhaust fan is
wired to energize* just before the vehicle is started. Toxic exhaust emissions are
captured at the source and vented safely outside the building. Upon departure an
internal cable, which is shorter than the fully extended hose, activates the disconnect
feature and releases the nozzle from the tail pipe as the vehicle exits the building.
The balancer draws the hose up and off the floor and returns the assembly to the
storage position. A time delay switch is set to turn the fan off within 3 .- 10 minutes
after departure.
The system functions automatically; no time is lost by stopping the vehicle to
manually disconnect the nozzle, store the hose, or turn off the fan while exiting the
.tation. When returning from a run, the nozzle is attached to the tail pipe as the
vehicle enters the station and moves into its parked position. Lethal exhaust fumes
are not discharged in the building.
To ensure that the Nederman Exhaust System for fire and emergency response
vehicles functions reliably and correctly, follow the attached instruction manual to
plan for:
a. Installation
b. Operation
c. Maintenance
*Automatic or manual fan controls, timers, bolts to install brackets to the building,
and electrical supplies are provided by the installing contractor.
IMPORTANT! Prior to start -up, it is imperative that all personnel involved
with use of the Simple System read this manual and become familiarized with:
1. Equipment Installation and Operation
2. System Maintenance & Adjustments
3. Troubleshooting
-1-
Equipment Check
' Open all cartons and review contents for completeness upon receipt.
C
Component Identification
Hose,
cable, &
nozzle
assembly
Figure 1
Flange Adaptor
15" Mounting
Bracket
()Balancer
Arm Bracket
Balancer
�._ Safety
Disconnect
Internal
Cable
Weight: 80 lbs.
Weight: 95 lbs.
-1-
802563 4" x 20' Simple Exhaust Extractor with Autodisconnect
contains one each of the following:
1) 4" x 20' Hose Assembly: fully assembled connector,
hose, safety disconnect coupling, internal cables,
& 4" triangular rubber nozzle assembly.
2) 15" Mounting Bracket: includes bolts
3) Balancer: includes "U" bolt fastener
4) Balancer Arm Bracket: includes bolts
5) 6" Flange Adaptor: for duct connection, includes gasket and
bolts. Do not use with direct mount fan.
6) Lock Fittings Set: Includes ten (10) shear pins, one set of
four (4) safety disconnect spring clips, and four (4) caps in
plastic bag; store with customer for future maintenance. (not shown)
7) Instructions: 0 & M Manual, installation instructions,
spare parts list. (not shown)
802663 6" x 20' Simple Exhaust Extractor with Autodisconnect
contains one each of the following:
1) 6" x 20' Hose Assembly: fully assembled connector,
hose, safety disconnect coupling, internal cables,
& 6" round rubber nozzle assembly.
2) 15" Mounting Bracket: includes bolts
3) Balancer: includes "U" bolt fastener
4) Balancer Arm Bracket: includes bolts
5) 6" Flange Adaptor: for duct connection, includes gasket and
bolts. Do not use with direct mount fan.
6) Lock Fittings Set: Includes ten (10) shear pins, one set of
four (4) safety disconnect spring clips, and four (4) caps in
plastic bag; store with customer for future maintenance. (not shown)
7) Instructions: 0 & M Manual, installation instructions,
spare parts list. (not shown)
IMPORTANT! Add Fan, Electrical Controls, Bracket extensions, and Duct work to
complete the system. Fans, electrical controls, duct, and installation are not included
with the 802563 or 802663.
Site Analysis
The Installing Contractor is responsible for:
A. Mounting the equipment
B. Electrical controls and wiring
C. Duct work to vent the system.
-4-
Pre - Installation Planning
A planned, accurate installation is critical to ensure correct function and repeatability of the Exhaust
Extractor with autodisconnect. Buildings vary with different types of ceiling or wall material
where the equipment will be connected and the unit must be supported from structurally sound
members. Planning the installation for a Vehicle Exhaust System includes 1) positioning
equipment 2) installing the fan and 3) sizing the duct work appropriate for the intended design.
Consult a qualified Nederman Representative, contractor, facilities engineer, or architect to
determine sufficient bearing, loading, and force requirements for each installation.
Follow the general guideline below to plan an exhaust system installation. Step
by step instructions for each component are included in the Mounting Instructions
section.
Position the Equipment:
Correct installation precludes malfunction and/or damage to the exhaust extraction system. The Fire
Station Worksheet or blueprint indicates overall dimensions, elevation, location of doors,
walkways, location of vehicles, position of exhaust connection points, and electrical supply
voltage. Potential obstructions such as poles, columns, plumbing, lighting equipment, and heating
systems must be accommodated. Carefully review the design plans; proper equipment position is
important! Follow guidelines in the Positioning Equipment and Mounting Bracket section.
Ducting:
Duct size has been determined by maintaining a constant conveying velocity of = 2000 fpm for
design airflow volume. Duct work must be round and carefully sealed to eliminate any risk of
exhaust fume leakage into occupied areas. Reference the Duct Installation section with Industrial
Ventilation recommendations. '
Fan:
Exhaust fan options include:
a) Direct Mount Fan - installed directly to the connector, supported by the 15" mounting bracket
b) Central Fan - installed within the building near the ceiling or outside wall, ducted to extractor(s)
c) Central Rooftop Fan - installed outside the building on the roof, ducted to extractor(s)
Reference the Fan section for suggested installations.
Electrical Service:
A licensed electrician must survey the facility to determine automatic or manual fan control options
and convenient access positioning of switches. Compliance with local electrical, building and fire
codes is required. 115/208/230 single phase supply voltage, 60 Hz or 208/230/460 three phase
supply voltage, 60 Hz; 20 amp circuits recommended for standard Nederman fans. Reference the
Fan Start-up section.
TEACH CHART
s
Positioning Equipment
(I , tree primary factors determine mounting location:
1. CEILING HEIGHT: Bracket Installation See Fig. 4
• Between 12' -16': standard elevation, use the 15" mounting bracket included. To ceiling
mount, add and invert a second 15" bracket and connect to bracket supplied.
• Between 15' -19': use the optional 3' mounting bracket extension connected to the 15"
mounting bracket
• Above 19': fabricate custom frame to provide required extension from the 15" mounting
bracket. Bracket must be designed to support the equipment and withstand disconnection
forces.
2. CLEARANCE: between vehicles, walkways, & existing structures See Fig. 3
• Hose: from centerline of bracket, 2' - 5' clearance to side of vehicle
• Nozzle: when bracket installed at correct height, nozzle will be 1' - 2' above the floor
• ,Keep hose and nozzle off the floor to prevent damage when vehicle returns to parked
position.
3. EQUIPMENT POSITION: distance from tail pipe to exit door
• 10' maximum distance between tail pipe and centerline of bracket
• Nozzle disconnection point: 1' - 2' before exit door threshold
ft.
20
16
12
8
4
0
Hose
19.7
ft.
x
4 8 12 16 20 feet
Hose Reach
Fig. 2
How to use Reach Chart:
1. Enter graph on left vertical y -axis at planned installation height; 15" Mounting Bracket @ 12' -16' range.
2. Draw a straight horizontal line to the right and intersect hose length curve.
3. Draw a vertical line straight down from curve intersection.
4. Read reach extension directly from horizontal x -axis.
Graph indicates maximum hose length from the vehicle tail pipe when hose is fully extended. See Fig. 3 for
general dimensions. The horizontal shaded area indicates height range for 15" mounting bracket; vertical
shaded area indicates range of hose reach. Graph is a function of the Pythagorean Theorem.
Positioning Egti ment
General Dimensions: Diagrams
indicate clearance for connection,
disconnection, and return to storage
position without interference from
moving vehicles. Dimensions noted
are general recommendations. See
Fig. 2 to calculate exact reach at
known installation height.
Side View: Overall equipment
dimensions. Bracket installation
height: 12' minimum to 16' maximum.
Front View: Mounting location of the
Exhaust Extractor Assembly is 2' - 5'
O.C. from side of vehicle.
Top View: The 15" Mounting Bracket
is positioned between the tail pipe and
the exit door, without blocking truck
entrance, to permit maximum hose
extension in both directions. Do not
exceed 10' hose reach toward rear of
vehicle. Position nozzle disconnection
point 1' - 2' before exit door.
Installation of 15"
Mounting Bracket
ElevationRange:
12'0" to 16'0"
3 '
,k--- 2' 2"
9'6"
OM NW
- 1 1 - 2 '
Side View L
13' - 17' Reach
Depending on I
Installation Height I
Nozzle
Disconnection I
Point
5510' Hose
Extension
to rear
2' -5'
Range
Fan
Balancer
Range
2' - 5'
20 "V
- 2'
I.
Top View
L"a
Direction
of
Travel
f
Front View Fig. 3
c
c
.Mounting Bracket OptCons
Note: Bolts and fasteners for mounting brackets are not included.
Installer to supply connection hardware on site.
12)
)
3
9 7
4"
7 7/0"
15" Mounting Bracket
with Direct Mount
Fan option. Can be
installed on wall,
column,or custom
steel frame.
15" Mounting Bracket
bolted to 3' Mounting
Bracket - for vertical
installation. Direct
mount fan option.
0 8/8 "(4X)
504035 15" Mounting Bracket
Dimensions
4
Bolt hole diameter
Bolt hole spacing (X)
Bolt hole spacing (Y)
Bolt size recommended
Force
Strength (draw)
Strength (shear/break)
Hardness
Force on Single Bolt
Two 15" Wall Brackets
for top mount installation.
Add Flange Adaptor for
duct connection to
central fan.
3' Mounting Bracket
Horizontal installation
from side wall or column
with duct connection for
central fan.
504135 3' Mounting Bracket
Dimensions
Installation Force Data: 802563. 802663
0.374" (9.5 mm)
7 7/8" (192 mm)
9 7/8" (250 mm)
3/8" x L" (Grade 8)
1068 lbf (4750N)
4811 Ibf (21400N)
6283 lbf (27950N)
25 -34 HRC, 255 -319 Hb
562 lbf maximum
Fig. 4
Stack Height
1.3 to 2.0 H
Fig.
< 1.3 H
• High discharge stack relative to building height, air inlet on roof.
• Exhaust stack outlet at highest point of building in area of prevailing wind
currents for dispersal of contaminants.
• Use only smooth, round duct, and water -tight seals.
}
H
1
H
PREFERRED
AVOID
Low discharge stack relative to building height, and air inlets.
Do not discharge exhaust fumes near air intakes, windows, doors, air
conditioners, or other nearby occupied buildings.
Do not position outlet on side wall or in front of building as fumes could
▪ blow back inside and unsightly soot accumulations will be visible near the
discharge.
Note: Low pressure on the lee side of a building may cause return of
contaminants into the building through openings.
Fig. 9
Dual Pipes
side by side
C
C
*6 „
Tail Pipe Detail
45° typical
*6" minimum clearance
from support bracket to end
of tail pipe.
Tail pipe configurations that must be modified to the above:
Dual Outlet
Nederman, Inc.
6100 Hix Road/Westland, Ml 48185
Phone: (313)729-3344/Fax: (313)729 -3358
Support
Bracket
Muffler l
M uffler I
\ /
Plan View
Downblast or
Angled Pipe
Series 863
November 1990
-12-
Side View
INIatelketrimessai
)
Note: Merge two 4" 0 tail pipes into
one 5" or 6" 0 tail pipe at the outlet.
End of tail pipe must be straight. Do
not cut pipe on an angle.
Correct tail pipe configuration:
45° angle toward rear of vehicle
\,fie' .. % ' '. .' .' %
Fig. 11
C
0
90° to side Heat Shield
Dual Tail Pipe Modification
for Autodisconnect
Nozzle Connection
Bolt Pattern
Mounting Instructions - Wall Bracket & Hose
ools: standard and metric socket set,
wrenches, screwdriver, bolts for bracket
Step 1: Set up bolt pattern for 15"
mounting bracket at connection point
(i.e., 3' mounting bracket, custom frame,
or column). Must be level and
structurally substantial to support weight
of system.
7 7/8" . 3/8" 0
(4X)
Step 3: Bolt balancer arm bracket
directly to 15" mounting bracket
and connector (on floor).
9 7/8"
Fig.-10
.13.
Step 2: Attach connector and hose
assembly to 15" mounting bracket
(assemble on floor).
Connector
Hose Clamp
Hose Assembly
Step 4: Lift bracket and hose assembly
up into position and bolt securely to the
structural bracket. Bolts not included.
Directions For Use
Flange Adaptor
15" Mounting
B racket
Balancer Arm
Bracket
Hose
Assembly
Figure 33
Balancer
C
\__ Safety
Disconnect
Internal
Cable
Clamp
Nozzle
Nozzle Connection:
1.) With clamp in open position, slide nozzle over
edge of tail pipe and clamp pipe, at = 2 o'clock,
between jaws of vice grip. Check for positive
connection by pulling back on the nozzle; if nozzle
slides off, the vice grip was not clamped to the tail
pipe and must be reconnected. Do not force nozzle!
When correctly aligned, the nozzle slides easily over
outer edge of tail pipe, = 1 1/2" - 2 ", inserted within the
nozzle. Do not insert tail pipe deeply into nozzle.
2.) Adjust tension of nozzle clamp to obtain firm grip -
this may vary with different pipe thicknesses. Adjust
locking nut on vice grip to desired position, test
connection, tighten and secure with thread sealer.
See Nozzle Adjustment section, Fig. 14 & 15.
Automatic Disconnection at Departure:
Upon departure, the hose will travel with the vehicle
until fully extended. The disconnect feature will
automatically activate when the internal cable is
stretched and releases the nozzle from the tail pipe
as the vehicle exits the station. The nozzle will drop
to the floor, clear of the tires, as the vehicle exits the
building. The balancer will then retract, lift, and return
the hose and nozzle assembly to the storage position
approximately 2' above the floor.
Return to Station:
Upon return, pull hose to door and reconnect nozzle
to tail pipe as vehicle enters the station. The nozzle
remains connected to the vehicle at all times and is
ready to remove toxic exhaust fumes whenever the
vehicle is started.
IMPORTANT!
The exhaust fan must be running before the
vehicle is started or hose damage will result.
CAUTION: Improper nozzle connection may cause damage to equipment. Tail
pipe must be correctly modified to use nozzle with vice grip clamp.
•26•
•
Tail Pipe Connection
f N. an Fro De • nlnrn I5 .../iv.11 /!!!1►.
I I I
..
B 111111
SOO
The Simple System with Autodisconnect is designed for vehicles with a modified side or
rear exhaust tail pipe. For vertical stacks or longer reach, utilize the Exhaust Extractor Rail.
NOTE : Tail pipe must be modified prior to nozzle connection. See recommendations
below and Tail Pipe Modification section, Fig. 8 & 9
1 1/2" - 2"
Side View: Nozzle must be clamped
to edge of straight cut tail pipe.
Angled pipe must be modified.
Fig. 34
Rear Exhaust
Tail Pipe
90° angle from
back of vehicle
6
Rear pipe connection:
Connect between
9 and 11 o'clock or
1 and 3 o'clock
Tail pipe configurations that must be modified to the above:
Dual Pipes
side by side
Dual Outlet
WARNING! Improper nozzle
connection and gripper position
may cause malfunction of
automatic disconnect system. Do
not connect at 12 o'clock position
to prevent nozzle from being
wedged or caught on truck.
Side Exhaust
Tail Pipe
45° angle toward
rear of vehicle
6
Side pipe connection:
Connect between
1 and 3 o'clock
Downblast or
Angled Pipe
90° to side
Heat Shield
IA - About the Balancer
Balancer Function
add or release tension
a cord from the Balancer
Hose Strap).
Balancer Operation
maintains a constant
sembly (via the cord),
suspended above the
tion. When the operator
moves toward the
Balancer tension relaxes
Conversely, when
the Nozzle disconnects
the assembly to the
1C - Rest Position
• The balancer
lift nozzle
• After hose
for results.
M1
- The Balancer is designed to
to the hose assembly (via
Drum attached to the
- Because the Balancer
"tension" on the Hose as-
the Hose and Nozzle are
floor in the "at rest" posi-
pulls the Nozzle and
vehicle for connection; the
for ease of connection.
the vehicle leaves the station,
and the Balancer "retracts"
"storage" position.
should wind hose in and
1' -2' off the floor (fig. -27).
comes to rest, refer to table 1
I �'
OTC/
11%-21
1B - Manual Test
NOTE: 2 or 3 adjustments may be required
• as a safety precaution, remove ladder
from area
• extend hose in direction of exit door to
maximum length and release (fig. -26)
— V
'
\,.;u `, % _
,.-
pull toward exit door -----> Allip
fig.
Possible Test
Result
-26
Results
Action
Nozzle raises 1' -2'
above the floor*
Retraction is correct,
procede to Positioning
Cord Stop (page 21)
Nozzle remains on
the floor
Increase retraction ,
refer to page 29
Nozzle raises less
than 1' above the
floor
Increase retraction,
refer to page 29
Nozzle raises more
than 2' above the floor*
Reduce retraction,
refer to page 30
fig. -27
IMPORTANT!
For bracket installation height greater than 16', Nozzle
will retract and rest 2' -5' above the floor. Nozzle and hose
position will be adjusted 1' -2' above the floor by reposition-
ing the Cord Stop (refer to page 21) after hose retraction
adjustment is completed.
Nozzle raises and
swings "wildly" from
side to side
Reduce retraction,
refer to page 30
table
* See "Important!" on this page
C
Testing Hose Retraction
-28-
4 •
140
ROOF FRAM /N6' PLAN
4ppARA vs- ev y
i ._ this tilii
cxafted doce less " cleat than this ".
:.� �r,..._ ...:.w•w ent l �.._ ,
r ?4tft
gnai ity of the otiginal dotr*nt.
notice, it f g d�� to c��
9 2 Sz hZ eg gZ t`z C 8t $t 9t t > t'1 :i zt • it
Ol
ii
MAW 111th illdli;ill!i iili11 dilllti int1:i i� ► t. �( ! ! (' la! ��' ! '� f ; ►� ! ff
�, I r! if 1111
�j. f• l l Jj� i1
��.✓ i , . 7..�Ti.."� . . : !"�^ ` ''i^:.i, •+�M. /1•'
�!" ..J' �f 7 �,�' '�� r � f��Y ^ a_¢j�.r ra ,�,'�'�✓ .'�"`' f7`: t1auP ''ir','�fi ��z s, ^ ' te a r �s^,.*, `tw�i�s �!� .�"". �. / �...,.�,. Mx.S..,,. 4 '1� >. �
'e
SA/4 e A 7s 41!c , aE
77 !✓EL'.DE',p az)m.f '
SEPARATE PERMIT
REQUIRED FOR:
0 MECHANECAL
ELECTRICAL
0 PLUMBING
0 to PIPING
Cfl? OF TUKWILA
BUILDINA DIVISION
1 utiderst3nd that the Plan Check a Otfiotrats a
► CCt EC1 ; ?, I cit.; 1nti Ort�: i(5 + :, , a'ttirc,ilal of
par . s winta: ' Of Zing
p18tt; 1.5(),. .,, t�FG:� of con-
8dci^,tuc� r:L�.'. t y,, py,, ::iu�ulF3c�ed
tractor's C0P9 art , ,
7'UkLYj'L A '!RE bD1EP�R17
4T r - A/ �fl i�''' T°: k'E'r`E
6//}1 /OM St2
C : F; c Co . /36
14/.4 st a 0341
•
NtAt*MAN asMl #r I "'MOW t.
cYS TEM •
T/KSI /tA Fie bow4TmtAir
/41tw C M/t T. Nan
II/ its/
isanhoo s /Y7 3r
C. F7l01'f Ca I3aG", err /At ,/r •
3"a .202"' Alettmo ►raie Otosw
a
JAN 1 NOM
NM SIM
HOSE 7n4..
1
ROOF FRAMING PL AN
4 "• /• 0
A
w
111-727r-S, Y
ltr verso
O
PI cares* ,s e
ti-4—
/J,q.ARAIns Sty PLAN
kietfia I AAAnk e
1
' • t "'a we-,.?,
Y
N •
5 - 25• —i
-.000 SLAM
LAS Sir
¢iA+A
RLmoVAc
Srrrm
6
v a i
�Nt3igii;& -- T
p StAfAL,t
3 rs'TtM
/ / ' - O
4steniat St acosnerV
_ 2,r '2 Trust
Tenst
exesoo Ape
k YWOOO
Z e2 "r Y Ar
S#'AC rt d/I St
MADE of AMiLE rat/
w /r» satoea JbtMs
i
/.'t EcL:YAT /oN nom
GRADE
SIDE ELE Virne,v V/ 4../ O emACItr
at er"
IMOUIRED POI!
O M 1aw4IOAL
tr iCAL ANING
OOAO PPM
011Y OR 1%116•11A
MOM OM NI
FILE COPY
I understand that the Plan
sublect to - "ors and
plans do.-
adoPted to
tractor sccP + .'
chats a pprovds era
;r -" ar•derornval
it urn'St . of any
Katy eon -
; a:nov+lolpnd.
r In