HomeMy WebLinkAboutPermit EL07-733 - CONSOLIDATED CONTAINER COMPANYCONSOLIDATED
CONTAINER CO
6545 S GLACIER ST
ELO7-733
Parcel No.:
Address:
Suite No:
Tenant:
Name:
Address:
Owner:
Name:
Address:
Contact Person:
Name: AL ATCHLEY
Address: P O BOX 1165 , KENT WA
Contractor:
Name: MAPLE CREST ELECTRIC INC
Address: P O BOX 1165 , KENT WA
Contractor License No: MAPLECE170JA
Value of Electrical:
Type of Fire Protection:
7888900110
6545 S GLACIER ST TUKW
Permit Center Authorized Signature:
Cityf Tukwila
Department of Community Development
6300 Southcenter Boulevard, Suite #100
Tukwila, Washington 98188
Phone: 206 -431 -3670
Fax: 206 -431 -3665
Web site: http: / /www.ci.tukwila.wa.us
CONSOLIDATED CONTAINER CO
6545 S GLACIERST , TUKWILA WA
JAMES CAMPBELL COMPANY L L
1001 KAMOKILA BLVD , KAPOLEI HI
ELECTRICAL PERMIT
Expiration Date: 01/31/2009
DESCRIPTION OF WORK:
EQUIPMENT LABELING ON PLASTIC BOTTLE MOLDING MACHINERY & ASSOCIATED CONTROL
PANELS. SEE ETI REPORT ATTACHED
Electrical Service provided by: PUGET SOUND ENERGY
Permit Number: ELO7 -733
Issue Date: 11/30/2007
Permit Expires On: 05/28/2008
Phone:
Phone: 253 -872 -4212
Phone: 253 -872 -4712
$200.00 Fees Collected:
National Electrical Code Edition:
$58.00
2005
Date: 1 v _v
I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances
governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating
construction or the performance of wo . I am authorized to sign and obtain this electrical permit.
Signature:
Print Name:
doc: EL -4/07
This permit shall become null and void if th work is not commenced within 180 days from the date of issuance, or if the work is suspended
or abandoned for a period of 180 days from the last inspection.
EL07 -733
Date( -rd ^�
Printed: 11 -30 -2007
Parcel No.: 7888900110
Address:
Suite No:
Tenant:
1: ** *ELECTRICAL * **
City of Tukwila
Department of Community Development
6300 Southcenter Boulevard, Suite #100
Tukwila, Washington 98188
Phone: 206 -431 -3670
Fax: 206 - 431 -3665
Web site: http: / /www.ci.tukwila.wa.us
6545 S GLACIER ST TUSW
CONSOLIDATED CONTAINER CO
PERMIT CONDITIONS
Permit Number:
Status:
Applied Date:
Issue Date:
EL07 -733
ISSUED
11/30/2007
11/30/2007
2: A copy of the electrical work permit shall be posted or otherwise made readily accessible to the Electrical Inspector
at each work site.
3: Approved plans shall be maintained at the construction site and shall be readily available to the Electrical Inspector.
4: All electrical work shall be in accordance with NFPA 70 - NEC, and requirements for electrical installations, Chapter
296 -4613 WAC.
5: When any portion of the electrical installation is to be hidden from view by permanent placement of parts of the
building, such equipment shall not be concealed until it has been inspected and approved by the Electrical Inspector.
6: The issuance of an electrical work permit shall not be construed to be a permit for, or an approval of, any violation
of the provisions of the electrical code or other ordinances of the jurisdiction. Permits or related documentation that
presumes to grant this authority are therefore not valid.
7: Any change in the scope of work described by the electrical work permit shall require additional work permits. Where
approved plans have been issued, revisions to the plans and additional review may be required.
I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and
ordinances governing this work will be complied with, whether specified herein or not.
The granting of this permit does not presume to give authority to violate or cancel the provision of any other work or local
laws regulating construction or the performance of work.
Signature:
Print Name:
doc: Cond - Elec
Date: /(---3e) - e
EL07 -733 Printed: 11 -30 -2007
Site Address: S '1.5 - .' [ L G / 4C le - Pt, !u K 4 Suite Number: Floor:
Tenant Name: C O /rS Gc-2 Tecl C itd'et'Me r New Tenant: ❑ Yes ®..No
Property Owners Name: games Cam - b4/ Cc L L C
Mailing Address: 1r � j frb /P'Te(ra 60/J S, TuKw€I1 q u/f? Z /60
State
CONTACT PERS W ho do we contact when your permitis ready to be issue
Name:
CITY OF TUKWILA
Community Development Department
Permit Center
6300 Southcenter Blvd., Suite 100
Tukwila, WA 98188
htto://www.citukwila.wa. us
/e c,'ed 4 ledt/c1
Mailing Address:
JPO 9e' L/ 45
E -Mail Address: c_Fes •fg s .v a Ga
Electrical Permit
Project No
(For o ice use only)
ELECTRICAL PERMIT APPLICATION
Applications and plans must be complete in order to be accepted for plan review.
Applications will not be accepted through the mail or by fax.
* *Please Print **
King Co Assessor's Tax No.: 7 1 ' f 90 i i O
City
Day Telephone: '1 - $ �g y ' / 2.
eyv� w/1 9 Pa$5 / / 65"
City State Zip
Fax Number: 25 - 6_6 V
ELECTRICAL CONTRACTOR INFORMATION `
Company Name: NCl Ad ., d �'' ''/
Mailing
Contact Person:
E -Mail Address:
Q-_
Valuation of Project (contractor's bid price): $ 2 el 0 t
Scope of Work (please provide detailed information): cz i� ni e/k k D4Phev' r mw ?ices 7` c
7'11 mold /lv ircliven cfssac 'eo0 Cgav-/pe /1�veb.
5 ' ,P 7 R' m, 17' 7
Will service be altered? ❑ Yes fig No Adding more than 50 amps? ❑ Yes 2 No
Type of Use:
Type of work:
❑ New ❑ Addition ❑ Service Change ❑ Remodel ❑ Tenant Improvement
❑ Low Voltage ❑ Generator ❑ Fire Alarm ❑ Telecommunication ❑ Temporary Service
Property Served by:
Puget Sound Energy
❑ Seattle City Light
H:Mpplications\Forms- Applications On Lineal -2007 - Electrical Permit Application.doc
bh
Zip
Page 1 of 2
RESIDENTIAL
NEW RESIDENTIAL SERVICE
❑ New single family dwellings $140.00
(including an attached garage)
❑ Garages, pools, spas and outbuildings $75.00 ea
❑ Low voltage systems
(alarm, furnace thermostat) $55.00 ea
RESIDENTIAL REMODEL AND SERVICE CHANGES
❑ Service change or alteration $75.00
(no added/altered circuits)
❑ Service change with added/altered circuits $75.00
number of added circuits $10.00 ea
❑ Circuits added/altered without service change $50.00
(up to 5 circuits)
❑ Circuits added/altered without service change $50.00
(6 or more circuits) $7.00 ea
❑ Meter /mast repair $65.00
❑ Low voltage systems $55.00
(alarm, furnace thermostat)
Signature:
Print Name:
I Date Application Accepted:
is
ft /1I /
O it', t 1- a =
5' i
H:tApplications\Forms- Applications On Line\4 -2007 - Electrical Permit Application.doe
bh
1 Day Telephone:
Mailing Address: P O 130x I t (o How/ G(1 t � ?0 2 -.11 5
MULTI- FAMILY AND COMMERCIAL
Fees are based on the valuation of the electrical contract.
MISCELLANEOUS FEES
❑ Temporary service (residential) $58.00
El Temporary service (generator) $75.00
El Manufactured/mobile home service $80.00
(excluding garage or outbuilding)
❑ Carnivals $75.00
Number of concessions $10.00 ea
PERMIT APPLICATION
S
Value of Construction — In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject
to possible revision by the Permit Center to comply with current fee schedules.
Expiration of Plan Review — Applications for which no permit is issued within 180 days following the date of application shall expire by limitation.
The Building Official may grant one extension of time for an additional period not to exceed 90 days. The extension shall be requested in writing
and justifiable cause demonstrated.
I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER
PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT.
BUILDING OWNER OR ELECTRICAL CONTRACTOR:
City
Date: i) — � d e/ c7
2 ? - 772
State
Date Application Expires:
Staff Initials:
Zip
Page 2 of 2
Parcel No.: 7888900110 Permit Number: EL07 -733
Address: 6545 S GLACIER ST TUKW Status: PENDING
Suite No: Applied Date: 11/30/2007
Applicant: CONSOLIDATED CONTAINER CO Issue Date:
Receipt No.: R07 -02631
Initials: WER Payment Date: 11/30/2007 11:41 AM
User ID: 1655 Balance: $0.00
Payee: MAPLE CREST ELECTRIC
TRANSACTION LIST:
Type Method Description Amount
Payment Check 7866 58.00
ACCOUNT ITEM LIST:
Description
ELECTRICAL PERMIT - NONR
City of Tukwila
Department of Community Development
6300 Southcenter Boulevard, Suite #100
Tukwila, Washington 98188
Phone: 206 -431 -3670
Fax: 206 -431 -3665
Web site: http: //www.ci.tukwila.wa.us
RECEIPT
Account Code Current Pmts
000.322.101.00.0 58.00
Total: $58.00
Payment Amount: $58.00
5521 11/30 9710 TOTAL 58.00
doc: Receiot -06 Printed: 11 -30 -2007
Project:
COA/SninNtriKh CeAt7/A)/A.
Type of Inspection:
/c77
Address: /ft_
61 Crl ST
,
Date Called:
Special Instructions:
Date Wanted:
.m
p .m.
Requester:
Phone No:
INSPECTION RECORD
Retain a copy with permit
INSPECTION NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188
PERMIT NZ).
(206)431-3670
ca l pproved per applicable codes. El Corrections required prior to approval.
iCOMMENTS:
Inspect) 6 Datw
El $58.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be
paid at 6300 Southcenter Blvd., Suite 100. Call the schedule reinspection.
Receipt No.:
'Date:
COMMENTS:
f /Ss/11) L4? 't L - z-//1/ '/ T/4 // 04 //tJ.
Type of Inspection:
daA Af-� C7 4-/9eec. —
z 4 ,fs'fff�2
A Iresse 5.--6mC/4
MS co.4)1/4 VM -- Iliad 77c.
Date Called:
Special Instructions:
Date Wanted:
Project: GeW
CONSOhhireb
Type of Inspection:
v .t)
A Iresse 5.--6mC/4
/
Date Called:
Special Instructions:
Date Wanted:
/7
/
a.m.
p.m.
Requester:
Phone No:
INSPECTION RECORD
Retain a copy with permit
INSPECTION NO. PERMIT NO.
CITY OF TUKWILA BUILDING DIVISION
6300 Southcenter Blvd., #100, Tukwila, WA 98188 (206)431 -367(0
El Approved per applicable codes.
g oorrections required prior to approval.
Inspector,•
t' 4u% 'k/C/
Date % - / / / / G
$58.00 REINSPECTION FEE REQUIRED. Prior to inspection, fee must be
paid at 6300 Southcenter Blvd., Suite 100. Call the schedule reinspection.
'Receipt No.:
'Date:
eti�
Conformity Services
August 25, 2007
Consolidated Container Company
6546 South Glacier Place
Tukwila, WA 98188
Attention: Mr. Rick Thompson
Seattle Area Office
222' West Valley Highway N Ste 160
Auburn WA 98001
(253) 736 -6010
(253)- 736 -6015
Subject: Equipment Labeling Evaluation, Final Report
Plastic Bottle Molding Machinery & Associated Control Panels
Reference No.: 3039424
Dear Mr. Thompson:
Endosed please find one copy of the subject report, as prepared by eti Conformity Services
Senior Engineer, C. Sankaran.
The equipment evaluated in this report has been inspected and tested for general
compliance with applicable codes and standards and with regard to general electrical
safety. Details of this evaluation are provided in this report.
Please contact us if you have any questions or if we can be of further service on this or
other projects.
Sincerely,
eti Conformity Services
Marc Bothel
Service Center Manager
cc: Tim Hingtgen, Electrical Supervisor, State of Washington, Dept. of Labor & Industries
Enclosures
ELofr 733
RECEIVED
NOV 3 0 2001
PERMIT CENTER
Conformity Services
EQUIPMENT FIELD EVALUATION
FINAL REPORT
Plastic Bottle Molding Machinery &
Associated Control Panels
AT
CONSOUDATED CONTAINER COMPANY
TUKWILA, WA
4.
CuENT
Consolidated Container Company
6546 South Glacier Place
Tukwila, WA, 98188
INSPECTION AUTHORITY
State of Washington, Dept of Labor & Industries
Tim Hingtgen, Electrical Supervisor
P.O. Box 69050 12806 Gateway Drive
Tukwila, WA 98168 -1050
L & I No.: 04 -546
Seattle Area Office
7992 West Valley Highway N Ste 160
Auburn WA 98001
(253) 736 -6010
(253) - 736 -6015
Reference No.: 3039424F Submitted By: C. Sankaran
Senior Engineer
Date: August 25, 2007 Reviewed By:
Marc Bathe!
Service Center Manager
Table of Contents
Page No.
1.0 PURPOSE 1
2.0 SUMMARY 1
3.0 GENERAL CONDITIONS OF ACCEPTANCE 2
4.0 REFERENCED ELECTRICAL STANDARDS 2
5.0 EQUIPMENT INSPECTED 3
6.0 INSPECTION PROCEDURES 4
7.0 EQUIPMENT EVALUATION 6
8.0 TESTING RESULTS AND INSTRUMENTS 7
Appendices A-1
Appendix A
Summary of Project Contacts A-1
Appendix B
Equipment List and Discrepandes B-1
Appendix C
Photos A -1
1.0 PURPOSE
The purpose of these inspections and tests is to provide assurance that custom
or non - certified equipment meets the requirements of the appropriate codes,
safety orders and industry standards. These inspections and tests are normally
required by the local building inspection authority having jurisdiction (AHJ) when
equipment has not been certified by a Nationally Recognized Testing Laboratory
(NRTL) or other recognized testing agency. These inspections address only the
electrical systems on the equipment listed in Section 5.0 of this report,
2.0 SUMMARY
This project was initiated at the request of Mr. Rick Thompson with Consolidated
Container Company. This project was an extension of a previous project
performed at the same facility during 2005. Preliminary inspection and testing of
the equipment pertaining to this project referenced in Section 5.0 was performed
at Consolidated Container Company in Tukwila, WA by eti Conformity Services
Senior Engineer C. Sankaran on April 15, 2006.
The electrical discrepancies observed during the inspection and testing of the
equipment were as described in Section 7.0 and appendix B. The discrepancies
have been corrected. A final inspection was performed on July 12, 2007 to verify
the corrections. eti Conformity Services equipment labels were affixed to the
equipment. Note that final approval is under the jurisdiction of the State of
Washington, Dept. of Labor & industries.
Note:
1. This project is the last of four field evaluation projects performed at
this facility. The reports pertaining to the three previous projects
3003896, 3014616 & 3017746 were sent to the office of the
jurisdictional authority during April 2005.
2. The Consolidated Container facility contains eight (Line 1 to Une 8)
bottle molding machinery and associated electrical equipment. The
three previous inspections at this facility were performed during
November 2002, June 2004 and January 2005 respectively. The
equipment inspected was labeled at the conclusion of each project.
Subsequent to this, modifications were made to some of the panels
and several new pieces of equipment were also added to the facility.
This inspection was intended to inspect the panels that were
modified and the new panels that were added.
Reference No.: 3039424 Page 1
3.0 GENERAL CONDITIONS OF ACCEPTANCE
In the event of modifications resulting in a change in the materials, manufacturing
methods, loading, or environment that would affect the use of the accepted
equipment under the provisions of the noted electrical ical standards, this acceptance
will be considered automatically canceled. The applicant will be required to
request re- examination of this equipment to determine acceptability of the
modifications.
By acceptance of the equipment referenced in Section 5.0, eti Conformity
Services does not assume or discharge the responsibility of the equipment
manufacturer, installer, or other relevant parties. Equipment evaluation is based
upon adherence to sound engineering practices, and upon compliance with the
specific sections quoted from the electrical standards referenced in Section 4.0 of
this report.
Assessment of required interrupting rating and arc -flash labeling of the
equipment being evaluated is beyond the scope of this field evaluation.
Determining the adequacy of interrupting rating and arc -flash labeling are the
responsibility of the end -user as described in subsection 6.5 of this report.
This acceptance applies to the electrical circuits and components only, as
referenced in this report. Unless noted otherwise, it specifically excludes
examination for suitability of use for equipment involving toxic or corrosive gases,
steam, and locations defined as hazardous by the National Electrical Code
(NEC
4.0 REFERENCED ELECTRICAL STANDARDS
4.1 UL 508, Industrial Control Equipment
4.2 UL 508A, Industrial Control Panels
4.3 UL 508C, Power Conversion Equipment
4.4 NFPA 79, Electrical Standards for Industrial Machinery
4.5 NFPA70, National Electrical Code, NEC
Reference No.: 3039424 Page 2
5.0 EQUIPMENT INSPECTED
5.1 Plastic Blow Molding Machinery & Associated Control Panels
Ratings: 480 V, 3 phase, 60 Hz and 120 V, 1 phase, 60 Hz
No. Equipment Labei#
1 Une 3 annealing oven control panel 0116403
2 Une 2 annealing oven control panel 0116402
3 Line 1 annealing oven control panel 0116401
4 Silo loading panel 0004006
5 Silo level indicator 0112876
6 Silo level controller 0112875
7 Unes1 & 3 bagger 0004214
8 Une 2 bagger 0004210
9 Label applicator 0004211
10 Stretch wrapper 0004205
11 Unes 5 & 6 bagger 0116405
12 Une 4 bagger 0116406
13 Une 7 bagger 0004215
14 Unel loader/conveyor 0112817
15 Unel trimmer 0004209
16 Une 2 blow mold machine 0112925
17 Une2 loader/conveyor 0112818
18 Une 2 trimmer 0112865
19 Une 3 loader /conveyor 0112866
20 Line 4 loader /conveyor 0112867
21 Line 5 trimmer 0112869
22 Une 5 loader /conveyor 0112868
23 Une 6 trimmer 0112871
24 Une 6 aux control box (next to trimmer) 0112872
25 Une 6 loader /conveyor 0112870
26 Photo eye flasher panel 0112873
27 Une 7 loader /conveyor 0112874
28 Une 7 trimmer 0004207
29 Une 8 bottle selector 0004217
30 Une1 blender 0116409
31 Une 1 grinder 0004000
32 Une 2 blender 0005927
33 Une 3 blender 0005929
34 Une 4 grinder 0005928
35 Une 5 blender 0005930
36 Une 6 blender 0004005
37 Une 6 grinder 0005926
38 Line 7 blender 0005925
39 Une 7 grinder 0112877
Reference No.: 3039424 Page 3
6.0 INSPECTION PROCEDURES
6.1 Component Listing
The following major power components are inspected for listing marks by
an independent testing laboratory acceptable to the authority having
jurisdiction (AHJ), or are evaluated to the appropriate nationally
recognized consensus standard. Any discrepancies observed during the
evaluation process are noted in Section 7.0.
• Circuit breakers
• Fuses and fuseholders
• Disconnect switches
• Terminal blocks
• Pushbuttons and switches
• Relays and contactors
6.2 Visual inspection
The equipment is visually inspected with particular attention to the
following areas:
• Manufacturer nameplates
• Use of "approved" components
• Proper overcurrent protection
• Wiring ampacity
• Ground bonding
• Transformers
• Motors and drives
• Motor overload units
• Wire ducts
• Receptacles
• Cables and wiring
• Electrical ratings
• Wiring methods
• Guarding of live parts
• Damaged components
• General engineering
practices
6.3 Ground Bonding
Exposed non - current carrying parts of the equipment are inspected for
effective grounding in accordance with the applicable provisions of the
standards referenced in Section 4.0 and the National Electrical Code
(NEC Article 250.
6.4 Guarding of Live Parts
All internal components are inspected for installation in a suitable
enclosure and effective guarding in accordance with the standards
Reference No.: 3039424 Page 4
referenced in Section 4.0 and the National Electrical Code (NEC
Section 110.27.
6.5 Overcurrent Protection
Overcurrent protection installed in this equipment is evaluated for
compliance with the applicable codes and standards referenced in Section
4.0. Protective devices are verified to be properly identified, and of a type
suitable for the circuit applications as installed.
Please note: Determining the adequacy of interrupting rating and arc-
flash labeling are the responsibility of the end -user and are therefore
outside the scope of this field evaluation project. The customer is hereby
advised of NFPA 70 -2005, Articles 110.9 & 110.16 which state:
110.9 Interrupting Rating.
'Equipment intended to interrupt current at fault levels shall have an interrupting rating
sufficient for the nominal circuit voltage and the current that is available at the line
terminals to the equipment'
'Equipment intended to interrupt current at other than fault levels shall have an
interrupting rating at nominal circuit voltage sufficient for the current that must be
interrupted.'
110.16 Flash Protection.
"Switchboards, panelboards, industrial control panels, meter socket enclosures, and
motor control centers that are in other than dwelling occupancies and are likely to require
examination, adjustment, servicing, or maintenance while energized shall be field marked
to warn qualified persons of potential electric arc flash hazards. The marking shall be
located so as to be clearly visible to qualified persons before examination, adjustment,
servicing, or maintenance of the equipment"
eti Conformity Services would be happy to provide a proposal for above
services upon receiving a request from the customer.
6.6 Internal Wiring
Internal wiring and wiring methods are evaluated for compliance with the
applicable codes and standards referenced in Section 4.0. Wiring is
verified to be properly sized and rated, with a temperature rating suitable
for the installed application.
6.7 Safety Interlocks and Operator Controls
The equipment safety interlocks, emergency stops, operator controls and
human machine interfaces (HMI) are verified to be properly identified. The
safety features and emergency machine off (EMO) switches are tested for
proper operation.
Reference No.: 3039424 Page 5
6.8 Field Testing
Field testing is performed on the equipment, to meet the field testing
requirements of the standards referenced in Section 4.0, unless
production test results have been provided by the equipment manufacturer
and accepted by eti Conformity Services. If no production tests are
submitted, then testing is performed to verify the equipment to be
operating within normally expected parameters as detailed in Section 8.0.
7.0 EQUIPMENT EVALUATION
7.1 Plastic Blow Molding Machinery & Associated Control Panels
7.1.1 System Description
The equipment inspected consists of several control panels
associated with eight plastic bottle blow molding machines. The
blow mold machines are supplied at 480 volts, 3 phase, 60 Hz and
were part of the previous field evaluations performed at this facility.
The reports pertaining to the previous evaluations were supplied to
the authority having jurisdiction. The current evaluation pertains to
several control panels for equipment that perform associated tasks
such as grinding the plastic pellets for feeding the molding
machines and also for packaging, wrapping and shipping the
finished product. The equipment is rated at 480 V, 3 phase, 60 Hz
and 120 V, 1 phase, 60 Hz. The equipment is installed indoors in
an ordinary (non - hazardous) location, and has been evaluated for
use in this location only.
7.1.2 Grounding
Exposed non - current carrying parts of the equipment were verified
to be effectively grounded in accordance with the applicable
provisions of NEC ® , Article 250.
7.1.3 Guarding of Uve Parts
All internal components are enclosed in a grounded, screw dosed,
metal enclosure, and are effectively guarded per NEC Section
110.27.
7.1.4 Overcurrent Protection
Overcurrent protection was provided by a upstream branch circuit
fuses or circuit breakers.
Reference No.: 3039424 Page 6
7.1.5 Wiring
8.1 Field Testing
All wiring was found to be UL listed or recognized type MTW/THHN
or equivalent.
7.1.6 Equipment Discrepancies
Appendix B contains the list of equipment inspected during
this project and the discrepancies. The discrepancies have
been corrected. The corrections were verified prior to
application of the labels.
8.0 TESTING RESULTS AND INSTRUMENTS
The following field- testing was completed with the summary results as
indicated. Please refer to the Product Evaluation Data Sheet in Appendix
B in this report for complete details on the specific tests completed.
8.1.1 Current and Voltage Measurements
Current and voltage measurements were taken at the input to each
piece of equipment listed in Section 5.0 under normal operating
conditions. The measurements obtained were verified to be within
the voltage and current ratings of the devices installed.
8.1.2 Temperature Rise Test
A temperature rise test was performed on select components within
some of the equipment listed in Section 5.0 under normal operating
conditions. The test was performed using an infrared (I.R.)
thermometer to verify the temperature rise for each component did
not exceed those specified in UL 508. Temperatures obtained
were verified to be sufficiently low enough not to constitute risk of
fire or to adversely affect any material employed in the equipment.
The temperature rise obtained for each component is a result of
test conditions only, and is not necessarily indicative of the possible
temperatures generated in the operating environment.
8.1.3 Insulation Resistance Test
An insulation resistance test was performed on several of the
equipment listed in Section 5.0 to verify the dielectric integrity of the
insulating medium. Voltage was applied phase to ground at 1000
Reference No.: 3039424 Page 7
volts dc for one minute on the incoming supply conductors of each
piece of equipment tested. There were no indications of insulation
breakdown as evidenced by arcing or sparks and therefore the test
results indicate satisfactory results.
8.2 Test Equipment
All equipment has been calibrated to NIST reference standards.
Certificates of calibration are available upon request.
Reference No.: 3039424 Page 8
eti Conformity Services:
Reference No.
Name:
Address:
City, State, Zip:
Phone:
Fax
Compliance Engineer.
Client Information:
Company Name:
Street Address:
City, State, Zip:
Phone:
Contact
Purchase Order No:
Site Information:
Site Name:
Street Address:
City, State, Zip:
Phone:
Site Contact:
Jurisdiction Information:
Inspector's Name:
Jurisdiction:
L &INo:
Appendices
APPENDIX A
Summary of Project Contacts
3039424
Seattle Area Office
2222 West Valley Highway N Ste 160
Auburn WA 98001
(253) 736-6010
(253) - 736 -6015
C. Sankaran
Consolidated Container Company
6546 South Glacier Place
Tukwila, WA 98188
(425) 251 -5470
Mr. Rick Thompson
201214
Consolidated Container Company
6546 South Glacier
Tukwila, WA 98188
(425) 251 -5470
Rick Thompson
Manufacturer's Information:
1. Plastic Blow Molding Machinery Control Panels
Equipment evaluated: See section 5.0
Label Nos: See section 5.0
Tim Hingtgen, Electrical Supervisor
State of Washington, Dept. of Labor & Industries
04-546
Al
Equipment List & Discrepancies
APPENDIX B
• CONFORMITY
Q SERVICES
SEATTLE AREA OFFICE
2222 WEST VALLEY HWY. N.
SUITE 160
AUBURN, WA. 98001
PHONE (253) 736 -6010
FAX (253) 736 -6015
FIELD EVALUATION OF BLOW MOLD MACHINES &
ASSOCIATED CONTROL PANELS
Consolidated Container Company
Tukwila, Washington
et! Conformity Reference: 3039424
The following is a list of equipment inspected on April 14 & April 15, 2006, at the
Consolidated Container Tukwila facility along with any discrepancies noted that
requires correction/action by Consolidated Container.
1. Line 4 Bagger
a) The control panel requires an external nameplate with the following
information as a minimum:
Une 4 & 5 Bagger Control Panel
120 Vac, 1 phase, 60 Hz, 5 A
Model: 02952 -4, Serial: 1346 -95
Manufacturer: AIS Container Handling
b) The 120 -volt convenient receptacle installed inside the control panel
requires the following marking:
120 V Receptacle
For use with programming devices only
c) The individual starters for the bagger line motors shall be provided
with a label indicating the operating voltage. Ex. 480 Volts
2. Line 7 Bagger
a) The control panel requires an external nameplate with the following
information as a minimum:
Une 7 Bagger Control Panel
120 Vac, 1 phase, 60 Hz, 5 A
Model: 3097 -2, Serial: 1362 -96
Manufacturer: AIS Container Handling
3. Line 1 Loader /Conveyor Control Cabinet
a) The 1/3 HP motor requires short circuit protection (fuses) rated not
greater than 2 A.
b) The control cabinet requires a nameplate with the ratings:
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor 113 HP
Manufacturer: Uniloy
4. Line 1 Trimmer Control Cabinet
a) The overloads for the three phases for the #2 motor are not identical.
Two of the devices are N22 and one of the device is N20. All
overload devices shall be identical in rating.
5. Line 2 Blow Mold Machine
a) The junction box installed on top of the main power cabinet containing
disconnects for the hydraulic pump and the cooling fans is not
properly attached to a supporting surface. The junction box shall be
bolted to the body of the machine or a metal bracket to prevent undue
movement.
b) The 1.5 kVA control power transformer (GE) is protected by fuses
rated 10 A. The maximum size of the overcurrent protective device
permitted by standards for this transformer is 7.5 A.
c) One leg of the 120 volt secondary winding of the 1.5 KVA control
power transformer is not grounded. Ungrounded control circuits are
permitted only if provided with an insulation monitoring device that
either indicates a ground fault or interrupts the circuit after a ground
fault. (NFPA 79, Section 8.3.1). The two options available are:
1) Ground one leg of the control transformer secondary. Remove
the fuse provided on the neutral (grounded) side of the
secondary.
2) Provide an insulation monitoring device that either indicates a
ground fault or interrupts the circuit after a ground fault as
indicated above.
d) The load terminals of the main disconnect shall be provided with an
insulating barrier to prevent future flashovers.
w
e) The control cabinet shall be provided with a marking containing the
following information:
EQUIPMENT SUPPLIED FROM CIRCUIT BREAKER xxx LOCATED
IN PANEL xxx
The door of the auxiliary cabinet mounted on top of the main control
cabinet requires a bonding conductor to bond the door to the body of
the main cabinet.
The auxiliary cabinet shall be provided with one of the warning labels
shown below:
L DANGER
HIGH
VOLTAGE
Li DANGER
Hazardous
voltage.
D■sccnr,ect power
before servicing
machine cr panel
— z- a-� --
No. 502543011P
h) One of the indicating (RPM) meters mounted on a sub panel appears
to be damaged and attached with tape. The meter shall be more
permanently secured to the sub panel.
6. Line 2 Loader /Conveyor Control Cabinet
a) The 1/3 HP conveyor motor requires short circuit protection (fuses)
rated not greater than 2 A.
b) The control cabinet requires a nameplate with the ratings.
Loader/Conveyor control cabinet
480 V,3 phase, 60 Hz,15A
Largest Motor: 1/3 HP
7. Une 2 Trimmer Panel
a) The trimmer panel shall be provided with the following marking:
WARNING
DUE TO LESS THAN REQUIRED MINIMUM SAFE WORKING
DISTANCES, THE POWER SOURCE TO THE CONTROL
PANEL SHALL BE DEENERGIZED AND LOCKED OUT
PRIOR TO OPENING THE DOORS TO PERFORM
ADJUSTEMENT OR MAINTENANCE
b) The motor supplied from the W33 overloads require short circuit
protection (fuses) sized not greater than 175% of the motor rated
current.
c) One leg of the 120 volt secondary of the control transformer is not
grounded. The receptacle supplied from the transformer is also
ungrounded. The requirements of section 5(c) apply.
8. Line 3 Loader /Conveyor control cabinet
a. The 1/3 HP motor requires short circuit protection rated not greater
than 2 A.
b) The control cabinet requires a nameplate with the ratings.
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor 113 HP
Manufacturer: Uniloy
9. Line 4 Blow Mold Machine
a. The front panel of the box that contains the disconnect for the
hydraulic pump motor requires bonding to the body of the enclosure
10. Une 4 Trimmer Panel
a. The panel contains two sets of overloads feeding two motors. The
motors are not provided with the short circuit protection. Fuses rated
at 175% of the motor rated current shall be installed in the lines
supplying the overloads for each motor.
11. Line 4 Loader /Conveyor cabinet
a. The 1/3 HP motor requires short circuit protection (fuses) rated not
greater than 2 A.
b. The control power transformer requires primary overcurrent protection
rated not greater than 250% of the transformer rated primary full load
current.
c. The control cabinet requires a nameplate with the ratings.
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor: 1/3 HP
Manufacturer: Uniloy
d. The conductors supplying door mounted components require
additional protective insulation such as spiral wrap tubing.
e. The door of the cabinet requires bonding to the cabinet body.
12. Line 5 Trimmer Cabinet
a. The cabinet contains a time delay relay that is loose and not properly
mounted and secured.
b. The cabinet contains two sets of overloads supplying two motors with
no short circuit protection. Listed fuses rated not greater than 175%
of the full load motor current shall be installed in the lines to the
overloads.
13. Line 5 Loader /Conveyor Cabinet
a. The ON and OFF positions of the disconnect switch are not marked
on the exterior of the door.
b. The 1/3 HP motor requires short circuit protection rated not greater
than 2 A.
c. The door of the cabinet requires bonding to the body of the cabinet.
d. The control cabinet requires a nameplate with the ratings.
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor: 1/3 HP
Manufacturer: Uniloy
14. Line 6 Trimmer Cabinet
a. The fuses supplying the 1 HP blower motor shall be changed from 4 A
to 3 A.
b. The 1 HP blower motor is not provided with overload protection.
Overload protection sized to match the motor rated full Toad current
shall be installed.
c. The control cabinet requires a nameplate with the ratings.
Trimmer control cabinet
480 V, 3 phase, 60 Hz, 7 A
Largest motor 3 HP
Model: 3333T
Manufacturer: Uniloy
d. One leg of the 120 volt secondary of the control power transformer is
not grounded. The requirements of section 5(c) shall apply.
e. The cabinet contains several holes that are not covered. All unused
holes shall be closed with permanent covers.
15. Line 6 auxiliary control box (located next to the trimmer)
a. The wiring to door mounted components require additional protective
insulation such as spiral wrap tubing.
b. The control panel door requires bonding to the frame of the cabinet.
c. The control panel requires a nameplate with ratings.
120 V,1 phase, 60 Hz, 10 A
Serial: 10291
Manufacturer: AIS Container Handling
16. Line 6 Loader /Conveyor control cabinet
a. The 1/3 HP requires short circuit protection (fuses) rated not greater
than 2 A.
b. The control cabinet requires a nameplate with ratings.
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor: 1/3 HP
Manufacturer: Uniloy
17. Control box with a flashing beacon
a. The box requires a nameplate with ratings and function.
Function: ? ? ? ? ??
Volts, Phase, Hz and Amps
18. Line 7 Blow Mold Machines
a. The door of the boxes containing disconnect labeled "Hydraulic Pump'
and "Program Hydraulic Pump" require bonding with the frame of the
box.
b. The electrical box located to the right side of the ABB drive requires
identification labels and ratings. This will be determined by eti.
19. Line 7 Loader /Conveyor Cabinet
a. The fuses installed for the protection of the 1/3 HP motor are
oversized. The rating of the fuses shall not be greater than 2 A.
b. The interior of the cabinet contains substantial amount of carbon.
This requires cleaning.
c. The control cabinet requires a nameplate with ratings.
20. Line 7 Trimmer
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 16 A
Largest Motor: 1/3 HP
Manufacturer: Uniloy
a. The 25 A fuses installed for the protection of the 2 HP motor
are oversized. The rating of the fuses (time delay) shall not be
greater than 6 A.
21. Bottle Selector Control Box (Located next to the radiant energy panel)
a. The wiring to the door mounted components requires additional
protective insulation such as spiral wrap tubing.
b. The box requires a nameplate with ratings.
Bottle size selector cabinet
120 V,1 phase, 60 Hz, 5A
Manufacturer: ? ? ? ? ??
C. Sankaran
Senior Engineer
April 19, 2006
Note: The discrepancies have been satisfactorily corrected and verified.
3039424P2.doc
e� CONFORMITY
SERVICES
SEATTLE AREA OFFICE
2222 WEST VALLEY HWY. N.
SUITE 160
AUBURN, WA. 98001
PHONE (253) 736 -6010
FAX (253) 736 -6015
FIELD EVALUATION OF BLOW MOLD MACHINES &
ASSOCIATED CONTROL PANELS
Consolidated Container Company
Tukwila, Washington
eti Conformity Reference: 3039424
The following is a list of equipment inspected on March 27, 2006, at the
Consolidated Container Tukwila, Washington facility along with any discrepancies
found that requires correction/action by Consolidated.
1. Line 3 Annealing Oven Controller
a) Several wires connected to the temperature controller were found to
be not properly routed and secured. All such wires shall be properly
anchored, routed and secured using listed wire damps. Any wiring
that supplies equipment mounted on sub - panels or hinged panels
shall be protected with additional insulation such as spiral wrap or
other acceptable means of insulation.
b) There is evidence of carbon and other conductive material within the
panel. All such contaminants shall be properly deaned and removed.
c) The equipment requires an external nameplate with the following
information as a minimum:
480 Vac, 3 phase, 60 Hz, 28.8 kW, 34.6 A
Model: 50, Serial: 30 -1033 -1193
Manufacturer: DYCO
2. Line 2 Annealing Oven Controller
a) Two wires supplying the contactor were not properly routed and
secured.
b) The equipment requires and external nameplate with the following
information as a minimum:
480 Vac, 3 phase, 60 Hz, 28.8 kW, 34.6 A
Model: 50, Serial: 30 -109T -0597
Manufacturer. DYCO
3. Line 3 Annealing Oven Controller
a) The interior of the cabinet requires proper cleaning.
b) The equipment requires an external nameplate with the following
information as a minimum:
480 Vac, 3 phase, 60 Hz, 28.8 kW, 34.6 A
Model: 50, Serial: 0069711
Manufacturer: DYCO
4. Silo Loader Skid containing three(3) control panels
4.1 Silo Loading Panel
a) The wires supplying door - mounted components require
additional protection such as spiral wrap or other type of
insulation.
b) The equipment requires an external nameplate with the
following information as a minimum:
Supply: 480 Vac, 3 phase, 60 Hz, 32.5 A
Control: 120 Vac, 1 phase
Model: SK836A
MamdaefllrPr NtIVATF(
c) The control panel requires an external nameplate stating the
following or equivalent:
Motor short circuit protection provided
at disconnect 3.2 located In the MSB
4.2 Material Level Indicator Panel
a) The wires supplying door - mounted components require
additional protection such as spiral wrap or other type of
insulation.
b) The door for the cabinet requires a ground conductor to
effectively bond the panel to the interior of the cabinet.
d) The equipment requires an external nameplate with the
following information as a minimum:
Level Indicator Panel
120 Vac, 1 phase, 60 Hz, 5 A
Model: LI.P., Serial: 64151
Manufacturer MONITOR MANUFACTURING
4.3 Silo Level Control Panel
a) No discrepancies were found.
5. Lines 1 & 3 Bagger Control Cabinet
a) The control panel requires an external nameplate with the following
information as a minimum:
Unes 1 & 3 Bagger Control Panel
208 Vac, 1 phase, 60 Hz, 10 A
Model: 2808 -1, Serial: 1315-95
Manufacturer AIS CONTAINER HANDLING
b) The control panel requires an external nameplate with the following
information or equivalent:
Control panel supplied from disconnect xxx located In MSB
c) The bag sealing transformer box requires an external nameplate with
the following information as a minimum:
Bag Sealer Power Transformer
2.4 kVA, 120 V— 80 V
supplied from the in -line fuse In the main cabinet
6. Line 2 Bagger Control Cabinet
a) No discrepancies were found in the main cabinet
b) The small auxiliary control cabinet requires a nameplate stating the
following or equivalent (ThIs panel will be removed)
Line 4 bagger speed control box
120 Vac, 1 phase, 60 Hz, 5 A
c) The control panel requires an external nameplate with the following
information or equivalent:
Control panel supplied from circuit xxx In panel i0t)t
d) Two items found in the aux control cabinet require attention:
1) A loose ground wire found in the box requires termination or
removal.
2) The indicator light appears to be blown.
7. Label Applicator Control Panel
a) The control panel requires a nameplate with the following information
as a minimum:
Label Applicator Control Panel
480 Vac, 1 phase, 60 Hz, 10 A (VERIFY THIS)
Model: BMR-6
Manufacturer. WAGNER
b) The emergency stop button located on the machine requires an yellow
background for easy identification.
8. Stretch Wrap Applicator Machine
a) No discrepancies were found.
9. Line 5 & 6 Bagger Control Cabinet
a) The control panel requires an external nameplate with the following
information as a minimum:
C. Sankaran
Senior Engineer
March 31, 2006
Note: The discrepancies have been satisfactorily corrected and verified.
3039424P1.doc
Line 6 Bagger Control Panel
120 Vac, 1 phase, 60 Hz, 5 A
Serial: 1094 -89
Manufacturer AUTOMATIC INSPECTION SYSTEMS
• CONFORMITY
e SERVICES
SEATTLE AREA OFFICE
2222 WEST VALLEY HWY. N.
SUITE 160
AUBURN, WA. 98001
PHONE (253) 736 -6010
FAX (253) 736 -6015
1. Line 1 Blender
2. Line 1 Grinder
FIELD EVALUATION OF GRINDER ROOM PANELS
AT
Consolidated Container Company
Tukwila, Washington
eti Reference: 3039424
Several grinder room control panels were inspected on April 15, 2006. The
following list indicates any discrepancies observed along with the corrections
required.
a. The control requires a nameplate with its ratings.
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 1
Serial: 3C72880
b. The gasket around the front door does not provide a snug fit with the
lip of the panel. Additional gaskets are required to seal the interior.
a. The control panel requires a nameplate with ratings.
480 Vac, 3 phase, 60 Hz, 35 A
Model: SHO-6
Serial: 7001-72
b. The front door has an opening due to a broken latch. This could allow
contaminants to enter the cabinet. The opening requires a proper
seal.
3. Line 2 Blender
a. An indicator light is missing on the front panel leaving an uncovered
hole through which contaminants can enter the enclosure. The
indicator light shall be replaced or the hole shall be sealed with a
permanent cover.
b. There is evidence that the panel used to contain a three phase motor
controller. Items such as three phase rating markings, heater charts
and the like shall be removed from the cabinet.
c. The panel requires a nameplate with ratings.
4. Line 3 Blender
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 2
Serial: M23508
a. One of the components is not properly mounted and is sitting loose on
the floor of the cabinet. All components are to be properly mounted
and secured to the cabinet. All wiring to the components shall be
properly routed and anchored.
b. The panel requires a nameplate with ratings.
120 Vac,1 phase, 60 Hz, 3 A
Model: Blender 3
Serial: 1B13080
5. Line 4 Blender (Labeled during the previous project)
a. One of the components is not properly mounted and is sitting loose on
the floor of the cabinet. All components are to be properly mounted
and secured to the cabinet. All wiring to the components shall be
properly routed and anchored.
b. The control cabinet is covered with plastic material. This requires
dean up and removal.
6. Line 4 Grinder
a. The panel requires a nameplate with ratings.
480 Vac, 3 phase, 60 Hz, 25 A
Model: M17567
Serial: 2538 -71B
7. Une 5 Blender
a. There is an uncovered hole on the enclosure that requires sealing.
b. The door of the cabinet requires bonding with the cabinet frame.
c. One small electrical box with loose components was found on top of
this cabinet. This cabinet shall be refurbished or removed.
8. Une 6 Blender
a. The panel requires a nameplate with ratings.
9. Line 6 Grinder
a. The panel requires a nameplate with ratings.
10. Une 7 Blender
11. Une 7 Grinder
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 6
Serial: 20539
480 Vac, 3 phase, 60 Hz, 25 A
Model: Grinder 6
Serial: NA
a. The panel requires a nameplate with ratings.
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 7
Serial: 28122882232 -A
a. The door of the control panel requires bonding to the frame of the
cabinet.
C. Sankaran
Senior Engineer
April 23, 2006
Note: The discrepancies have been satisfactorily corrected and
verified.
3039424P3.doc
APPENDIX C
Photos
Photograph 1
Line 2 blow mold machine exterior view
Photograph 2
Control panel interior for Line 2 blow mold machine
r
7;;01] 00:15
Photograph 3
Auxiliary cabinet for line 2 blow mold machine used for control of blower and pump
Photograph 4
Control panels for conveyor and bagger
Photograph 5
Exterior view of bottle selector panel
Photograph 6
Interior view of bottle selector panel
A-4
Photograph 7
Typical blender control panel
Photograph 8
Typical view of grinder with control panel used to grind plastic pellets
Photograph 9
Interior view of grinder control panel
A-6
CONFORMITY
A44 � SERVICES
SEATTLE AREA OFFICE
2222 WEST VALLEY HWY. N.
SUITE 160
AUBURN, WA 98001
PHONE (253) 736 -6010
FAX (253) 736 -6015
eti Conformity Reference: 3039424
The following is a list of equipment inspected on April 14 & April 15, 2006, at the
Consolidated Container Tukwila facility along with any discrepancies noted that
requires correction/action by Consolidated Container.
1. Line 4 Bagger
f
FIELD EVALUATION OF BLOW MOLD MACHINES &
ASSOCIATED CONTROL PANELS
Consolidated Container Company
Tukwila, Washington
a) The control panel requires an external nameplate with the following
information as a minimum:
Line 4 & 5 Bagger Contra! Panel
120 Vac,1 phase, 60 Hz, 5 A
Model: 029524 Serial: 1346 -95
Manufacturer. AIS Container Handling
b) The 120 -volt convenient receptade installed inside the control panel
requires the following marking:
120 V Receptacle
For use with programming devices only
c) The individual starters for the bagger line motors shall be provided
with a label indicating the operating voltage. Ex. 480 Volts
2. Line 7 Bagger
a) The control panel requires an external nameplate with the following
information as a minimum:
Line 7 Bagger Control Panel
120 Vac,1 phase, 60 Hz, 5 A
Model: 3097-2, Serial: 1362 -96
Manufacturer AIS Container Handling
ELo'7 733
RECEIVED
NOV 3 0 2007
PERMIT CENTER
3. Line 1 Loader /Conveyor Control Cabinet
a) The 1/3 HP motor requires short circuit protection (fuses) rated not
greater than 2 A.
The control cabinet requires a nameplate with the ratings:
Loader /Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor 1/3 HP
Manufacturer. Uniloy
4. Line 1 Trimmer Control Cabinet
a) The overloads for the three phases for the #2 motor are not identical.
Two of the devices are N22 and one of the device is N20. All
overload devices shall be identical in rating.
5. Une 2 Blow Mold Machine
a) The junction box installed on top of the main power cabinet containing
disconnects for the hydraulic pump and the cooling fans is not
properly attached to a supporting surface. The junction box shall be
bolted to the body of the machine or a metal bracket to prevent undue
movement.
b) The 1.5 kVA control power transformer (GE) is protected by fuses
rated 10 A. The maximum size of the overcurrent protective device
permitted by standards for this transformer is 7.5 A.
c) One leg of the 120 volt secondary winding of the 1.5 KVA control
power transformer is not grounded. Ungrounded control circuits are
permitted only if provided with an insulation monitoring device that
either indicates a ground fault or interrupts the circuit after a ground
fault. (NFPA 79, Section 8.3.1). The two options available are:
1) Ground one leg of the control transformer secondary. Remove
the fuse provided on the neutral (grounded) side of the
secondary.
2) Provide an insulation monitoring device that either indicates a
ground fault or interrupts the circuit after a ground fault as
indicated above.
d) The Toad terminals of the main disconnect shall be provided with an
insulating barrier to prevent future flashovers.
e) The control cabinet shall be provided with a marking containing the
following information:
EQUIPMENT SUPPLIED FROM CIRCUIT BREAKER LOCATED
IN PANEL
The door of the auxiliary cabinet mounted on top of the main control
cabinet requires a bonding conductor to bond the door to the body of
the main cabinet.
g) The auxiliary cabinet shall be provided with one of the warning labels
shown below:
HIGH
VOLTAGE
ODATER
Hazardous
voltage.
D bccnne.c:, pe7:Cr
5(310•e se'vic,ng
mach:re Cr panel
No. 5025Z3DAp
h) One of the indicating (RPM) meters mounted on a sub panel appears
to be damaged and attached with tape. The meter shall be more
permanently secured to the sub panel.
6. Line 2 Loader /Conveyor Control Cabinet
a) The 1/3 HP conveyor motor requires short circuit protection (fuses)
rated not greater than 2 A.
The control cabinet requires a nameplate with the ratings.
Loader/Conveyor control cabinet
480 V, 3 phase, 6O Hz, 15 A
Largest Motor: 113 HP
7. Line 2 Trimmer Pane!
a) The trimmer panel shall be provided with the following marking:
WARNING
DUE TO LESS THAN REQUIRED MINIMUM SAFE WORKING
DISTANCES, THE POWER SOURCE TO THE CONTROL
PANEL SHALL BE DEENERGIZED AND LOCKED OUT
PRIOR TO OPENING THE DOORS TO PERFORM
ADJUSTEMENT OR MAINTENANCE
b) The motor supplied from the W33 overloads require short circuit
protection (fuses) sized not greater than 175% of the motor rated
current.
c) One leg of the 120 volt secondary of the control transformer is not
grounded. The receptacle supplied from the transformer is also
ungrounded. The requirements of section 5(c) apply.
8. Une 3 Loader /Conveyor control cabinet
a. The 1/3 HP motor requires short circuit protection rated not greater
than 2 A.
b) The control cabinet requires a nameplate with the ratings.
LoadedConveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor. 1/3 HP
Manufacturer Uniloy
9. Une 4 Blow Mold Machine
a. The front panel of the box that contains the disconnect for the
hydraulic pump motor requires bonding to the body of the enclosure
10. Une 4 Trimmer Panel
a. The panel contains two sets of overloads feeding two motors. The
motors are not provided with the short circuit protection. Fuses rated
at 175% of the motor rated current shall be installed in the lines
supplying the overloads for each motor.
11. Une 4 Loader /Conveyor cabinet
a. The 1/3 HP motor requires short circuit protection (fuses) rated not
greater than 2 A.
b. The control power transformer requires primary overcurrent protection
rated not greater than 250% of the transformer rated primary full load
current.
c. The control cabinet requires a nameplate with the ratings.
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor: 1/3 HP
Manufacturer Unlloy
d. The conductors supplying door mounted components require
additional protective insulation such as spiral wrap tubing.
e. The door of the cabinet requires bonding to the cabinet body.
12. Line 5 Trimmer Cabinet
a. The cabinet contains a time delay relay that is loose and not properly
mounted and secured.
b. The cabinet contains two sets of overloads supplying two motors with
no short circuit protection. Usted fuses rated not greater than 175%
of the full load motor current shall be installed in the lines to the
overloads.
13. Une 5 Loader/Conveyor Cabinet
a. The ON and OFF positions of the disconnect switch are not marked
on the exterior of the door.
b. The 1/3 HP motor requires short circuit protection rated not greater
than 2 A.
c. The door of the cabinet requires bonding to the body of the cabinet.
d. The control cabinet requires a nameplate with the ratings.
Loader/Conveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor: 113 HP
Manufacturer. Unlloy
14. Une 6 Trimmer Cabinet
a. The fuses supplying the 1 HP blower motor shall be changed from 4 A
to 3 A.
b. The 1 HP blower motor is not provided with overload protection.
Overload protection sized to match the motor rated full load current
shall be installed.
c. The control cabinet requires a nameplate with the ratings.
Trimmer control cabinet
480V,3phase,60 Hz, 7A
Largest motor 3 HP
Model: 3333T
Manufacturer: Uniloy
d. One leg of the 120 volt secondary of the control power transformer is
not grounded. The requirements of section 5(c) shall apply.
e. The cabinet contains several holes that are not covered. All unused
holes shall be dosed with permanent covers.
15. Line 6 auxiliary control box (located next to the trimmer)
a. The wiring to door mounted components require additional protective
Insulation such as spiral wrap tubing.
b. The control panel door requires bonding to the frame of the cabinet.
c. The control panel requires a nameplate with ratings.
120 V,1 phase, 60 Hz, 10 A
Serial: 10291
Manufacturer MS Container Handling
16. Une 6 Loader/Conveyor control cabinet
a. The 1/3 HP requires short circuit protection (fuses) rated not greater
than 2 A.
b. The control cabinet requires a nameplate with ratings.
Loaderlconveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor: 1/3 HP
Manufacturer: Uniioy
17. Control box with a flashing beacon
a. The box requires a nameplate with ratings and function.
Function: ? ??? ??
Volts, Phase, Hz and Amps
18. Line 7 Blow Mold Machines
a. The door of the boxes containing disconnect labeled "Hydraulic Pump"
and "Program Hydraulic Pump" require bonding with the frame of the
box.
b. The electrical box located to the right side of the ABB drive requires
identification labels and ratings. This will be determined by eti.
19. Line 7 Loader /Conveyor Cabinet
a. The fuses installed for the protection of the 1/3 HP motor are
oversized. The rating of the fuses shall not be greater than 2 A.
b. The interior of the cabinet contains substantial amount of carbon.
This requires deaning.
c. The control cabinet requires a nameplate with ratings.
20. Line 7 Trimmer
LoadedConveyor control cabinet
480 V, 3 phase, 60 Hz, 15 A
Largest Motor 1/3 HP
Manufacturer Unlloy
a. The 25 A fuses installed for the protection of the 2 HP motor
are oversized. The rating of the fuses (time delay) shall not be
greater than 6 A.
21. Bottle Selector Control Box (Located next to the radiant energy panel)
a. The wiring to the door mounted components requires additional
protective insulation such as spiral wrap tubing.
b. The box requires a nameplate with ratings.
Bottle slze selector cabinet
120 V, 1 phase, 60 Hz, 5 A
Manufacturer ? ? ? ? ??
C. Sankaran
Senior Engineer
April 19, 2006
Note: The discrepancies have been satisfactorily corrected and verified.
3039424P2.doc
� CONFORMITY
SERVICES
SEATTLE AREA OFFICE
2222 WEST VALLEY HWY. N.
SUITE 160
AUBURN, WA 98001
PHONE (253) 736 -6010
FAX (253) 736 -6015
FIELD EVALUATION OF GRINDER ROOM PANELS
AT
Consolidated Container Company
Tukwila, Washington
eti Reference: 3039424
Several grinder room control panels were inspected on April 15, 2006. The
following fist indicates any discrepancies observed along with the corrections
required.
1. Line 1 Blender
a. The control requires a nameplate with its ratings.
b. The gasket around the front door does not provide a snug fit with the
lip of the panel. Additional gaskets are required to seal the interior.
2. Line 1 Grinder
a. The control panel requires a nameplate with rating
3. Line 2 Blender
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 1
Serial: 3C72880
ELo 733
480 Vac, 3 phase, 60 Hz, 35 A
Model: SHO-6
Serial: 7001-72
b. The front door has an opening due to a broken latch. This could allow
contaminants to enter the cabinet. The opening requires a proper
seal.
a. An indicator light is missing on the front panel leaving an uncovered
hole through which contaminants can enter the enclosure. The
RECEIVED
NOV 3 0 2007
PERMIT CENTEh
indicator light shall be replaced or the hole shall be sealed with a
permanent cover.
b. There is evidence that the panel used to contain a three phase motor
controller. Items such as three phase rating markings, heater charts
and the like shall be removed from the cabinet.
c. The panel requires a nameplate with ratings.
4. Line 3 Blender
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 2
Serial: M23508
a. One of the components is not properly mounted and is sitting loose on
the floor of the cabinet. All components are to be properly mounted
and secured to the cabinet. All wiring to the components shall be
properly routed and anchored.
b. The panel requires a nameplate with ratings.
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 3
Serial: 1B13080
5. Line 4 Blender (Labeled during the previous project)
a. One of the components is not properly mounted and is sitting loose on
the floor of the cabinet. All components are to be properly mounted
and secured to the cabinet. All wiring to the components shall be
properly routed and anchored.
The control cabinet is covered with plastic material. This requires
dean up and removal.
6. Line 4 Grinder
a. The panel requires a nameplate with ratings.
480 Vac, 3 phase, 60 Hz, 25 A
Model: M17567
Serial: 2538-71B
7. Line 5 Blender
a. There is an uncovered hole on the enclosure that requires sealing.
b. The door of the cabinet requires bonding with the cabinet frame.
c. One small electrical box with loose components was found on top of
this cabinet. This cabinet shall be refurbished or removed.
8. Line 6 Blender
a. The panel requires a nameplate with ratings.
9. Une 6 Grinder
a. The panel requires a nameplate with ratings.
10. Une 7 Blender
a. The panel requires a nameplate with ratings.
11. Une 7 Grinder
120 Vac, 1 phase, 60 Hz, 3 A
Model: Blender 6
Serial: 20539
480 Vac, 3 phase, 60 Hz, 25 A
Model: Grinder 6
Serial: NA
120 Vac,1 phase, 60 Hz, 3 A
Model: Blender 7
Serial: 2B122882232 -A
a. The door of the control panel requires bon ding to the frame of the
cabinet.
C. Sankaran
Senior Engineer
April 23, 2006
Note: The discrepancies have been satisfactorily corrected and
verified.
3039424P3.doc
et • CONFORMITY
a SERVICES
SEATTLE AREA OFFICE
2222 WEST VALLEY HWY. N.
SUITE 160
AUBURN, WA 98001
PHONE (253) 736 -6010
FAX (253) 736 -6015
FIELD EVALUATION OF BLOW MOLD MACHINES &
ASSOCIATED CONTROL PANELS
Consolidated Container Company
Tukwila, Washington
eti Conformity Reference: 3039424
The following is a list of equipment inspected on March 27, 2006, at the
Consolidated Container Tukwila, Washington facility along with any discrepancies
found that requires correction /action by Consolidated.
1. Line 3 Annealing Oven Controller
a) Several wires connected to the temperature controller were found to
be not properly routed and secured. All such wires shall be properly
anchored, routed and secured using listed wire damps. Any wiring
that supplies equipment mounted on sub - panels or hinged panels
shall be protected with additional insulation such as spiral wrap or
other acceptable means of insulation.
b) There is evidence of carbon and other conductive material within the
panel. All such contaminants shall be properly deaned and removed.
c) The equipment requires an external nameplate with the following
information as a minimum:
480 Vac, 3 phase, 60 Hz, 28.8 kW, 34.6 A
Model: 50, Serial: 30- 1033 -1193
Manufacturer: DYCO
2. Line 2 Annealing Oven Controller
a) Two wires supplying the contactor were not properly routed and
secured.
b) The equipment requires and external nameplate with the following
information as a minimum:
EL07- 7 33
RECEIVED
NOV 3 0 2007
PERMIT CENTER
Level Indicator Panel
120 Vac, 1 phase, 60 Hz, 5 A
Model: LI.P., Serial: 6-8151
Manufacturer: MONITOR MANUFACTURING
4.3 Silo Level Control Panel
a) No discrepancies were found.
5. Lines 1 & 3 Bagger Control Cabinet
a) The control panel requires an external nameplate with the following
information as a minimum:
Lines 1 & 3 Bagger Control Panel
208 Vac, 1 phase, 60 Hz, 10 A
Model: 2808 -1, Serial: 1315-95
Manufacturer. MS CONTAINER HANDLING
b) The control panel requires an external nameplate with the following
information or equivalent
Control panel supplied from disconnect xxx located In MSB
c) The bag sealing transformer box requires an extemal nameplate with
the following information as a minimum:
Bag Sealer Power Transformer
2.4 WA, 120V -80V
supplied from the in -line fuse In the main cabinet
6. Line 2 Bagger Control Cabinet
a) No discrepancies were found in the main cabinet
b) The small auxiliary control cabinet requires a nameplate stating the
following or equivalent: (This panel will be removed)
Line 4 bagger speed control box
120 Vac,1 phase, 60 Hz, S A
c) The control panel requires an external nameplate with the following
information or equivalent:
Control panel supplied from circuit loci In panel yyy
d) Two items found in the aux control cabinet require attention:
1) A loose ground wire found in the box requires termination or
removal.
2) The indicator Tight appears to be blown.
7. Label Applicator Control Panel
a) The control panel requires a nameplate with the following information
as a minimum:
C. Sankaran
Senior Engineer
March 31, 2006
Note: The discrepancies have been satisfactorily corrected and verified.
b) The emergency stop button located on the machine requires an yellow
background for easy identification.
8. Stretch Wrap Applicator Machine
a) No discrepancies were found.
9. Line 5 & 6 Bagger Control Cabinet
a) The control panel requires an external nameplate with the following
information as a minimum:
3039424P1.doc
Labe! Applicator Control Panel
480 Vac, 1 phase, 60 Hz, 10 A (VERIFY THIS)
Model: BMR-6
Manufacturer: WAGNER
Line 6 Bagger Control Panel
120 Vac, 1 phase, 60 Hz, 5 A
Serial: 1094 -89
Manufacturer: AUTOMATIC INSPECTION SYSTEMS
License Information
License
MAPLECE170JA
Licensee Name
MAPLE CREST ELECTRIC INC
Licensee Type
ELECTRICAL CONTRACTOR
UBI
601112230
Ind. Ins. Account Id
46344301
Business Type
CORPORATION
Address 1
PO BOX 1165
Address 2
City
KENT
County
KING
State
WA
Zip
98035
Phone
2538724712
Status
ACTIVE
Specialty 1
GENERAL
Specialty 2
UNUSED
Effective Date
4/1/1983
Expiration Date
1/31/2009
Suspend Date
Separation Date
Parent Company
Previous License
ELECTWI269L8
Next License
Associated License
ATCHLAL251NN
Business Owner Information
Name
Role
Effective Date
Expiration Date
ATCHLEY, ALVIN L
01/01/1980
ATCHLEY, EILEEN R
AGENT
01/01/1980
Look Up a Contractor, Electrician or Plumber License Detail Page 1 of 2
Washington State Department of Labor and Industries
Electrical Contractor
A business licensed by L &I to contract electrical work within the scope of
its specialty. Electrical Contractors must maintain a surety bond or
assignment of savings account. They also must have a designated
Electrical Administrator or Master Electrician who is a member of the
firm or a full -time supervisory employee.
Electrical Administrator Information
License
Name
Status
ATCHLAL25I NN
ATCHLEY, ALVIN L
ACTIVE
I Bond Information
https: / /fortress.wa. gov /lni/bbip /printer.aspx ?License= MAPLECE 170JA 11/30/2007