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HomeMy WebLinkAboutPermit M10-124 - STEMCELL TECHNOLOGIESSTEMCELL TECHNOLOGIES 12698 GATEWAY DR M10 -124 City o"I'ukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206 -431 -3670 Inspection Request Line: 206 - 431 -2451 Web site: http: / /www.ci.tukwila.wa.us MECHANICAL PERMIT Parcel No.: 2716000020 Address: 12698 GATEWAY DR TUKW Project Name: STEMCELL TECHNOLOGIES Permit Number: M10 -124 Issue Date: 09/30/2010 Permit Expires On: 03/29/2011 Owner: Name: RREEF AMERICA REIT II CORP/ Address: PO BOX 4900 #207 , SCOTTSDALE AZ 85261 Contact Person: Name: ED LANDIN Address: 5005 3 AV S , SEATTLE WA 98134 Email: EDL @MCKINSTRY.COM Contractor: Name: MCKINSTRY CO LLC Address: PO BOX 24567 , SEATTLE WA 98134 Contractor License No: MCKINCL942DW Phone: 206 832 -8408 Phone:, 206 762 -3311 Expiration Date: 03/16/2012 DESCRIPTION OF WORK: INSTALLATION OF 80KW GENERATOR Value of Mechanical: $24,000.00 Type of Fire Protection: Permit Center Authorized Signature: Fees Collected: $477.56 International Mechanical Code Edition: 2009 Date: I hereby certify that I have read and examined this pern4 and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this mechanical permit. Signature: s J Print Name oev%) 4e...01/Ng/C., Date: 3O — (0 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. doc: IMC -4/10 M10 -124 Printed: 09 -30 -2010 • �J��1�A wys City of Tukwila nl \2 Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206 - 431 -3665 Web site: http: //www.ci.tukwila.wa.us Parcel No.: 2716000020 Address: Suite No: Tenant: 12698 GATEWAY DR TUKW STEMCELL TECHNOLOGIES PERMIT CONDITIONS Permit Number: Status: Applied Date: Issue Date: M10 -124 ISSUED 09/14/2010 09/30/2010 1: ** *BUILDING DEPARTMENT CONDITIONS * ** 2: No changes shall be made to the approved plans unless approved by the design professional in responsible charge and the Building Official. 3: All mechanical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center (206/431- 3670). 4: All permits, inspection records, and approved plans shall be at the job site and available to the inspectors prior to start of any construction. These documents shall be maintained and made available until final inspection approval is granted. 5: When special inspection is required, either the owner or the registered design professional in responsible charge, shall employ a special inspection agency and notify the Building Official of the appointment prior to the first building inspection. The special inspector shall furnish inspection reports to the Building Official in a timely manner. 6: A final report documenting required special inspections and correction of any discrepancies noted m the inspections shall be submitted to the Building Official. The final inspection report shall be prepared by the approved special inspection agency and shall be submitted to the Building Official prior to and as a condition of final inspection approval. 7: All construction shall be done in conformance with the approved plans and the requirements of the International Building Code or International Residential Code, International Mechanical Code, Washington State Energy Code. 8: Manufacturers installation instructions shall be available on the job site at the time of inspection. 9: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206- 431 - 3670). 10: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. 11: ** *FIRE DEPARTMENT CONDITIONS * ** 12: The attached set of building plans have been reviewed by the Fire Prevention Bureau and are acceptable with the following concerns: 13: The total number of fire extinguishers required for an extra hazard occupancy with Class A fire hazards is calculated at one extinguisher for each 1,000 sq. ft. of area. The extinguisher(s) should be of the "all purpose" (4A 40 B:C) dry chemical type. The travel distance to any extinguisher must be 75' or less. (IFC 906.3) (NFPA 10, 3 -2.1) 14: Portable fire extinguishers, not housed in cabinets, shall be installed on the hangers or brackets supplied. Hangers or brackets shall be securely anchored to the mounting surface in accordance with the manufacturer's installation doc: Cond -10/06 M10 -124 Printed: 09 -30 -2010 City of Tukwila zDepartment of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206 - 431 -3665 Web site: http: / /www.ci.tukwila.wa.us instructions. Portable fire extinguishers having a gross weight not exceeding 40 pounds (18 kg) shall be installed so that its top is not more than 5 feet (1524 mm) above the floor. Hand -held portable fire extinguishers having a gross weight exceeding 40 pounds (18 kg) shall be installed so that its top is not more than 3.5 feet (1067 mm) above the floor. The clearance between the floor and the bottom of the installed hand -held extinguishers shall not be less than 4 inches (102 mm). (IFC 906.7 and IFC 906.9) 15: Fire extinguishers shall not be obstructed or obscured from view. In rooms or areas in which visual obstruction cannot be completely avoided, means shall be provided to indicate the locations of the extinguishers. (IFC 906.6) 16: Extinguishers shall be located in conspicuous locations where they will be readily accessible and immediately available for use. These locations shall be along normal paths of travel, unless the fire code official determines that the hazard posed indicates the need for placement away from normal paths of travel. (IFC 906.5) 17: Fire extinguishers require monthly and yearly inspections. They must have a tag or label securely attached that indicates the month and year that the inspection was performed and shall identify the company or person performing the service. Every six years stored pressure extinguishers shall be emptied and subjected to the applicable recharge procedures. If the required monthly and yearly inspections of the fire extinguisher(s) are not accomplished or the inspection tag is not completed, a reputable fire extinguisher service company will be required to conduct these required surveys. (NFPA 10, 4 -3, 4 -4) 18: The installation of flammable /combustible liquid storage tanks, both aboveground and underground, requires a separate fire department permit for each tank. Permits can be obtained from the fire prevention office at 444 Andover Park East, Tukwila, WA 98188. 206 - 575 -4407. 19: All flammable /combustible liquid tank installations and piping shall comply with 2009 International Fire Code Chapter 34 and NFPA 30. 20: Generator installation shall comply with NFPA 30,chapter 22, NFPA 31, NFPA 37, NFPA 110, NFPA 111, and manufacturers installation guidelines. 21: A stamped licensed engineers' letter may be submitted to the fire inspector at the time of inspection certifying compliance with the referenced code requirements. 22: An electrical permit from the City of Tukwila Building Department Permit Center (206- 431 -3670) is required for this project. 23: All electrical work and equipment shall conform strictly to the standards of the National Electrical Code. (NFPA 70) 24: Contact The Tukwila Fire Prevention Bureau to witness all required inspections and tests. (City Ordinances #2050 and #2051) 25: Any overlooked hazardous condition and/or violation of the adopted Fire or Building Codes does not imply approval of such condition or violation. 26: These plans were reviewed by Inspector 511. If you have any questions, please call Tukwila Fire Prevention Bureau at (206)575 -4407. * *continued on next page ** doc: Cond -10/06 M10 -124 Printed: 09 -30 -2010 • City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206 - 431 -3665 Web site: http://www.ci.tukwila.wa.us I hereby certify that I have read these conditions and will comply with them as outlined. All provisions of law and this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provision of any other work construction or the performance of work. Signature: Date: 72— 30 — /v Print Name S kk✓ - ordinances governing or local laws regulating doc: Cond -10/06 M10 -124 Printed: 09 -30 -2010 CITY OF TUKWILA Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 htto://www.ci.tukwila.wa.us 1 1Vledhanical Permit No. MAO ', TrojeceNo. (For office use only) MECHANICAL PERMIT APPLICATION Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. * *please print ** SITE :LOCATION Site Address: 1248 Gateway Dr. Bldg. #2 Tenant Name: StemCell Technologies Property Owners Name: Rreef America REIT II Corp Mailing Address: PO Box 4900 #207 King Co Assessor's Tax No.: 2716000020 Suite Number: Floor: New Tenant: m Yes ❑ ..No Scottsdale AZ City State Zip (CONTACT/PERSON — who.dobwe:contact +when your permit is ready :toTeiissue'd Name: Ed Landin Mailing Address: 5005 3rd Ave S Day Telephone: (206) 832 -8408 Seattle WA 98134 E -Mail Address: edl @mckinstry.com City State Fax Number: (206) 832 -8514 Zip `MEOWANICALICONTRACTORUNFORMATION Company Name: McKinstry Mailing Address: 5005 3rd Ave S WA 98134 Contact Person: Brian Skinner E -Mail Address: Briansk©mckinstry.com 01,1-j2-91J Contractor Registration Number: City State Day Telephone: (206) 832 -8403 Fax Number: (206) 832 -8514 o)L tilh(Z Expiration Date: Zip TA RCHITEC F OPRECORD — All plans -must'be stamped°by architect°of record Company Name: Mailing Address: City Contact Person: Day Telephone: E -Mail Address: Fax Number: State Zip tENGINEER-OF:RECORD — All;plans must:beistamped`by:engineer.of record. Company Name: Frank Co Mailing Address: 4742 42nd Ave SW #297 Contact Person: Elizabeth Fekete WA 98116 E -Mail Address: liz @frankcompany.com H:WpplicationsWotms- Applications On LineV1010 Applications \7 -2010 - Mechanical Permit Application.doc Revised: 7 -2010 bh City State Zip Day Telephone: (206) 579 -8160 Fax Number: Page 1 oft • • Valuation of project (contractor's bid price): $ 24,000.00 Scope of work (please provide detailed information): Installation of 80KW Generator Use: Residential: New ❑ Replacement Commercial: New Replacement ❑ Fuel Type: Electric ❑ Gas ❑ Other: Diesel Fuel Indicate type of mechanical work being installed and the quantity below: `Unit Fype: Qty 'Unit Type: ;Qty Unit Type: Qty 1Bioler /Compressor Qty furnace <100k btu air handling unit >10,000 cfm fire damper 0 -3 hp /100,000 btu furnace >100k btu evaporator cooler diffuser 3 -15 hp /500,000 btu floor furnace ventilation fan connected to single duct thermostat 15 -30 hp /1,000,000 btu suspended/wall /floor mounted heater ventilation system wood/gas stove 30 -50 hp /1,750,000 btu appliance vent hood and duct emergency generator 50+ hp /1,750,000 btu repair or addition to heat/refrig/cooling system Incinerator — domestic other mechanical equipment Did air handling unit <10,000 cfm incinerator — comm/ind 'PERMIT +APPIICfATION NOTES - Value of construction — in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the permit center to comply with current fee schedules. Expiration of plan review — applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may grant one extension of time for additional periods not to exceed 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 international building code (current edition). I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTHORIZED AGENT: Signature; Print Name: t, '12 IAA./ ,S�i�.✓�� Mailing Address: $—OO.r .3 AP 4v�— IDate Application Accepted: 001 II/4 I to 5 Day Telephone: Date: / ‘7.--/C) 4 CP 53 Z - 8Y0 3 w� .33`/3y State Zip Date Application Expires: Staff Initials: H:'Applications\Forms- Applications On Line \2010 Applications \7 -2010 - Mechanical Permit Application.doc Revised: 7.2010 bh Page 2 of 2 40 • C City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206 - 431 -3665 Web site: http: / /www.ci.tukwila.wa.us Parcel No.: 2716000020 Address: 12698 GATEWAY DR TUKW Suite No: Applicant: STEMCELL TECHNOLOGIES RECEIPT Permit Number: M10 -124 Status: PENDING Applied Date: 09/14/2010 Issue Date: Receipt No.: R10 -01827 Initials: User ID: JEM 1165 Payment Amount: $477.56 Payment Date: 09/14/2010 01:03 PM Balance: $0.00 Payee: MCKINSTRY CO. SERVICE ACCOUNT TRANSACTION LIST: Type Method Descriptio Amount Payment Check 11100 477.56 Authorization No. ACCOUNT ITEM LIST: Description Account Code Current Pmts MECHANICAL - NONRES PLAN CHECK - NONRES 000.322.102.00.00 382.05 000.345.830 95.51 Total: $477.56 PAYMENT RECEIVED doc: Receiot -06 Printed: 09 -14 -2010 INSPECTION RECORD Retain a copy with permit M I CO--- INSP CTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION G 6300 Southcenter Blvd., #100, Tukwila. WA 98188 x(206) 431 -3670 Permit Inspection Request Line (206) 431 -2451 r.� Project: J4( / at _ 1 C f Type of Inspection: P! 'V ArA lk. Address: C' I -2 (� A 55 (n LAM Date Cal edc : Special Instructions: Date Wanted: __-2, ..- ( � a.m. Requester: Phone No: L10CP -2-53--7° tor Approved per applicable codes. Corrections required prior to approval. COMMENTS4 vtA n,l cot .f.�' L rj—M ittp(eTre__ 1 Inspector: Date: to ' t / V n REINSPECTION FEE REQUIRED. Prior to next inspection. fee must be paid at 6300 Southcenter Btvd., Suite 100. Call to schedule reinspection. INSPECTION RECORD /1410 _4 2 Retain a copy with permit INSPECTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION P- 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431 -3670 Permit Inspection Request Line (206) 431 -2451 Pro "ecG I Type of ectapn: 1.1.!6„0, ,s v Address: 6,4‘..1t.04.... y '210 Date Called: . c r c .‘/Lj, 6!) Special Instructions: 0 ( Date Wanted 3— C.a.ni;: /f p.m. 0 t � \ )Jgyv Es,O kit. GeiV • — .6A- .6A Ml ,- Requester: r� / Phtlol� -2.S* 7065 Approved per applicable codes. O Corrections required prior to approval. COMMENTS: tlJf r, 0:17—',r /\ 0 A (`—) ---- t 4( Go,\t - -i ,. (J n �A(.( of po.,4__ . c r c .‘/Lj, 6!) t L, 4 tAi:(J f? ?- scik.- rt`i(-p A 1 Ins cue tor: ,404 Date n REINSPECTION FEE REQUIRED. Prior to next inspection. fee must be paid at 6300 Southcenter Blvd.. Suite 100. Call to schedule reinspection. PECTION RECORD Retain a copy with permit INSPECTION NO. PERMIT No. • CITY OF TUKWILA BUILDING DIVISION -- • 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431 -3670 Permit Inspection Request Line (206) 431 -2451 /17/0 —129 Project: S i��4GL 7 y Type of Inspection: - FiAlil 1 Address: i — 6 9E _0Ate-4.4r, • - . °' Date Called: J 4e Special Instructions: ., ,� Date Wanted: rv% *7- " // p.m. Requester: Phone No: aoG —75' 3. —.2/5 5 . El Approved per applicable codes. Corrections required prior to approval. �COMMENTS: j)Jrf/J4f Ahoeb m ., •, . - • -• -- ECTION u-EE REQ IRED. raor tolnext inspection, fee must be . at 6300 Southcenter lvd:, uite 100. Call to schedule reinspection. • I INSPECTION NUMBER • •-•_ • — m/0 - y PERMIT NUMBERS CITY OF TUKWILA FIRE DEPARTMENT 444 Andover Park East, Tukwila, Wa. 98188 206 - 575 -4407 Project: S \ em c4-- t T¢c. I Type of In pection: . l•9 /0k ri{c% Monitor: Address: a (0q5 Suite #: C ` b i2 ` . Contact erson: EP 1. t / lJ Special Instructions: Phone No.: e- of -7ia - 3311 Approved per applicable codes. Corrections required prior to approval. COMMENTS: Sprinklers: Fire Alarm: ' Hood & Duct: Monitor: Pre -Fire: Permits: Occupancy Type: OIC - 9-e r ST ped /i4N s y 43,0-5 N Qt rz_ o r.4_1 (VW), t, u u/ /-e f --Cr ,/� Needs Shift Inspection: Sprinklers: Fire Alarm: ' Hood & Duct: Monitor: Pre -Fire: Permits: Occupancy Type: Inspector: se).- Date: S " / i Hrs.: / $100.00 REINSPECTION FEE REQUIRED. You will receive an invoice from the City of Tukwila Finance Department. Call to schedule a reinspection. Billing Address Attn: Company Name: Address: City: State: 1 Zip: Word /Inspection Record Form.Doc 6/11/10 T.F.D. Form F.P. 113 INSPECTION NUMBER INSPECTION RECORD Retain a copy with permit i_-10- /2.,/ PERMIT NUMBERS CITY OF TUKWILA FIRE DEPARTMENT 444 Andover Park East, Tukwila, Wa. 98188 206- 575 -4407 Project: / 4, it 1 Sprinklers: Type of nspection: (ere 6. ec. AA i( li, L„, „ , (.1 Hood & Duct: Address: ) Z 6I/ Suite #: 40 /,e G,,,a,� %2 Contact Person: t; LA-N A (1 k—/,1 iv C. 0' Special Instructions: - !vie t' Phone No.: O 6 z 5- 70 c S Approved per applicable codes. LNCorrections required prior to approval. COMMENTS: Sprinklers: Fire Alarm: Hood & Duct: Monitor: Pre -Fire: I: J t G, =•r. rJ 8 T o f Hrs.: 1,o - !vie t' ( P/ti w a/I /i,►,• C 7. — 1)r; As m ")< 4►..0- ,A ✓ /4 ..^ 4. 4 c(--,. -t / 7 1 C ,►n i( 1 L w/ (Q ,,,t 4, Needs Shift Inspection: Sprinklers: Fire Alarm: Hood & Duct: Monitor: Pre -Fire: Permits: Occupancy Type: Inspector: . ,/, 2 _ \—L ; c-,i Date: 2 -i H Hrs.: 1,o $80.00 REINSPETION FEE REQUIRED. You will receive an invoice from the City of Tukwila Finance Department. Call to schedule a reinspection. Word /Inspection Record Form.Doc 1/13/06 T.F.D. Form F.P. 113 4 • FRAN'K•co• structural engineering Memo To: Ed Landin — McKinstry Co., LLC From: Liz Fekete CC: Date: 3/4/2011 Re: Gateway Bldg #2 Genset M i c9 - 124 �P� We have reviewed the structural design for the installation of the new genset at the Gateway Bldg #2 site at 12698 Gateway Drive in Tukwila, WA in regards to the special inspection requirement for the post - installed expansion anchors. The expansion anchors in this application are supporting transient wind and seismic loads on non- structural components. They are loaded in shear only and are not loaded in tension. The demand on the anchors is less than 10% of the capacity of the anchors. Additionally, having worked with this contractor in the past, we are aware of the GC's history of good practices. Based on this information, it is our opinion that special inspection is not required. Please call if you have any questions or concerns regarding this information. -- — WED MPLI VIED ATS ELECTRICAL :PANEL instry Life Of Your Building STEM CELL •GENERATOR PLACEMENT 12698 Gateway Dr, BLDG 2. Tukwilla, Wa. 98168 .1-7---''"--------4""'""""e""="m=REIS No changes ishall be made to the soope.„ , of work without prior approval 15f Tukwila Building Division. NOTE: Revisions will require anew plan submittal ,, and may include additional plan review feels. ;1,.„ ,,, . . .. , '48, ', 4 t'4't• ,,,, ,, :'.1 ; ' ' ".• 1,4 34 .2 ' 1 ' -, ' — - — 't- ' lik - 5 L'ol. ,' • .. 'i43-1-o ,... ,,,-• .. _6' - • - . fTiaLrr:_.; COP Permit No. SCALE: 1/16" = 1' DATE: 9/14/10 Plan review approval is sublet:tic errors a 3, 1Nroval of constrgction,dodirnents does no \flotation of any adopted code or ordinance. aOpeo Field Copy and conditions is acknow 4 • • 1. 1,1- ,t BUILDIN,G1) SION " • sla CITY OF SFP 1 4 2010 PERMIT CENTER Amo L.( .1-efefto permit M o eOPY . Supplemental Structural Calculations for Permit: Gateway Bldg #2 Genset • FRANK 12698 Gateway Drive, Bldg #2 Tukwila, WA REVIEWED FOR CODE COMPLIANCE PPRfVVD SEP 2 2 2010 City of Tukwila BUILDING DIVIsim Client: McKinstry Co., LLC Date: August 31, 2010 Project No: 0015 - 2010 -20 CITY FiUKWJ A SEP 14 2010 PERMIT CENTER 4742 42nd Ave SW #297 1 Seattle. WA 98116 1 206.579.8160 1 liz@frankcompany.com M t (6,13.14:41.. Pat MAN Or (31,1"t) +1 ri II�� FL-- N (4) 'I "!b /-Alin /C53 P 11 1ok5 (2'1 rmBAD) c. fiiio -10 2 NEW GENSET I Furl- 14, = 4,400,) -(E) CDNC), .OM SLk3 GfeAtc i c? MD 0J Gf, ebi FAN.510 AN POt Fl-/+ 7, N' (E) 1.I(. Si 4P bhp GI A H `' w6 ,v+ -}{licicvt195) ' ‘ / I rd's.' ', t- `N., ' "9,-;;=---77.1-'''.- ANC1+4b12A -6(f; JT> -1L •FRANK • FRANK CO. 4742 42nd Ave SW #297 Seattle WA, 98116 Ph: 206.579.8160 2 �aq_561- Project Date 8131 ))O 0C)15-2o10 -?o Pro). No Design Sheet Seismic Design Loads (ASCE 7 -05) for attachment of Mechanical Equipment at floor OCCUPANCY CAT. I Table 1 -1 IMP. FACTOR 1 Table 11.5 -1 SITE CLASS d Table 20.3 -1 SEISMIC Rp = 6.0 Table 13.6 -1 DESIGN CATEGORY D 11.6.1.1 ap = 2.5 Table 13.6 -1 Ss= 1.477 Si = 0.508 Fa = 1.00 Table 11.4 -1 F„ = 1.50 Table 11.4 -2 hx/r 0.0 SpS= 0.98 SD1= 0.51 FPuLT= FPASD= 0.164 xW 0.117 xW Eqn. 13.3 -1 FPmin= FPmax= 0.30 xW 1.58 xW Project: Gateway Bldg #2 Date: 8/31/2010 Genset Project #: 0015 - 2010 -20 Design: EAF Sheet: Criteria 1 Conterminous 48 States 2006 International Building Code Latitude = 47.488518 Longitude = - 122.27572 Spectral Response Accelerations Ss and S1 Ss and S1 = Mapped Spectral Acceleration Values Site Class B - Fa = 1.0 ,Fv = 1.0 Data are based on a 0.05000000074505806 deg grid spacing Period Sa (sec) (g) 0.2 1.477 (Ss, Site Class B) 1.0 0.508 (S1, Site Class B) Conterminous 48 States 2006 International Building Code Latitude = 47.488518 Longitude = - 122.27572 Spectral Response Accelerations SMs and SM1 SMs =FaxSs and SM1 =FvxS1 Site Class D - Fa = 1.0 ,Fv = 1.5 Period Sa (sec) (g) 0.2 1.477 (SMs, Site Class D) 1.0 0.762 (SM1, Site Class D) Conterminous 48 States 2006 International Building Code Latitude = 47.488518 Longitude = - 122.27572 Design Spectral Response Accelerations SDs and SDI SDs = 2/3 x SMs and SD1 = 2 /3xSM1 Site Class D - Fa = 1.0 ,Fv = 1.5 Period Sa (sec) (g) 0.2 0.985 (SDs, Site Class D) 1.0 0.508 (SDI, Site Class D) S&opc a/r icon -K- i IMks" +I; • ! ., /,/ ��.��c' r �✓ 640 - - Y.1sn L. (ON G2f:fi: 5I-Al3 0/� 7'1' /J _ - 4-1 4DO at-t, (2<- . ". f �-r- 1,161 I ti' 0 b ta) T Nt{ 1j) CAE ._ 44LQ4yf Z 1 = 32Z.�1P- ' rttOn1" v✓ 1 r>11-4 3Z1 do CA �i�sM1G = 0, 11 `42-00 #9 51 s (' '7-20 .tk C U Li-i„), ) (.;1-16- c. b&- e-- no.N►ti • O1- m?1 4 x Z -I+ 12° 31" VA • (o (x+00)% 51 !op t5 i 4o :4)P-12-2 3. ??1 > 17,36 0 NF (Wg- TUK Ali IAIt1 (AO A--it -(L rZ' 13o � 0•4- ! 2 D (c -..� L T R • FRANK FRANK CO. 4742 42nd Ave SW #297 Seattle WA, 98116 Ph: 206.579.8160 G AT w (131.u, 2 6- -e\ls-i— 2 (31 I lo Project Date ProJ. No. Design Sheet Job Name Gateway Bldg #2 Job# 0015- 2010 -20 Designer EAF Date 8/31/2010 1/2 "- diameter KB3 w/ 2" embed in concrete pad ANCHOR GEOMETERY AND MATERIAL PROPERTIES Pc = 3000 (psi) cts= 0.75 [ACI D4.4] ;lin 8 (in) Smallest edge distance Anchor spacing 20 (in) Diameter 0.50 (in) n= 1 number of anchors in group (number in tension) Ase= 0.11 (in2) Effective cross sectional area of anchor (in2) Head diam. 0.11 (in) tit= 106000 (psi) Specified tensile strength of anchor strength hd = 2 (in) Embed depth (in) Total width 36 (in) Width of concrete Group or single anchor single If more than one anchor in tension or shear use group V„ = 180 (Ib) Nu = 0 (Ib) SHEAR Vsa = nAsefuta cD= 0.65 n = 1 number of anchors in shear Asi = 0 (in2) effective cross sectional area of anchor sleeve furs! = 106000 (psi) tensile strength of anchor sleeve Built -up grout pads no .8'Vs (VS = 4547 (Ibs) For cast in headed studs and post- intalled anchors 4)Vs= n(.6ASefut) 4547 (Ibs) For cast in bolt and hooked bolt anchors 0Vs= n(.6A50f„t +.4Asif„mi) 4547 (Ibs) Post installed anchors CONCRETE BREAKOUT STRENGTH OF ANCHOR IN SHEAR Vcb =Avc /AvcoltPed,V 'Pc,VVb Avc = 24 (in2) Avoo = 18 (in2) nA„co = 18 (in2) projected concrete failure area of an anchor or group of anchors, (see D.6.2.1) Av shall not be taken greater than nAvo projected concrete failure area of one anchor, for calculation strength in shear, whennot limited by comer influences, spacing, or member thickness (see D.6.2.1) $3)= 0.7 ct = 8 (in) Distance in direction of shear to edge. cp = 8 (in) Distance orthogonal to cl to edge of concrete 4jecv = 1 Eccentrically loaded anchor groups tijed,V = 0.90 �qV = 1.2 See D.6.2.7 le = 2 (in) Vb= 8(le /do)2(do)112(fc)112(ca1)1.5 Vb = 8095 (lbs) Breakout strength of a single anchor in cracked concrete shall not exceed Vb Vct, = 8742 (Ibs) Vcbg =Avc AvcoYec,V 'Ped,Vhc,vVb Vcbg = 8742 (lbs) Is shear parallel to edge? no DVcb = 6119 (lbs) Shear force perpendicular to the edge on a single anchor 0Vcbg = 6119 (lbs) Shear force perpendicular to the edge on a group of anchors CONCRETE ?RYOUT Vcp kcpNcb CD= 0.7 kcp = 1 0Vcp = 2581 (lbs) 4)Vn = 2581 (Os) 1.0 for hef<2.5 in 2.0 for hef>2.5 in 3 12V BATTERY RACK LOCATI0 OPTIONAL BATTERY HEATER /CHARGER CONDUIT LOCATION I 930 [36.61 5 4 St tig A-5 CONDUIT ENTRY AREA FOR GENERATOR LOAD LEADS (BOTTOM ENTRY), CIRCUIT BREAKER OPTION, REMOTE CONNECTION TO TRANSFER SWITCH AND REMOTE ANNUNCIATOR DEC 550V[OCATION 0 0 S7/4159/4V9 500 (19,691 4511/4011 VAFA. RPTIONAL BLOCK HEATER 0 TYP CONDUIT LOCATION _ � 1 SUGGESTED LOCATION FOR FUEL RETURN FLEXIBLE FFUEL LINE 3/8 N.P.T. (MALE) gee- CieeicE c „'rG- ���� f -4)r 9z_b L are, 24V BATTERY RACK LOCATION SUGGESTED LOCATION FOR FUEL RETURN FLEXIBLE FUEL LINE: 3/8 N.P.T. (MALE) 1390 [54.11 605 730 23.81 [28.11 w m 40 0 7.50 (0.6881 (GENSET MOUNTING HOLES l 8 7 5 201 (81,11 770 (30.3) 4S1 793 [31.21 459. 409 854 (33.61 4511, 4011 CENTER OF BALANCE 1400 (55.11 259 (10,21 426 [16.8) FUEL INLET 123 (4.81 F 629 (24.81 31 (I .31 • 395 (15.51 FFFF"'' 789 (31.1 1 432 (11.01 864 [ 34.01 80 MODEL 457, 459. 4V9 100 MODEL, 459, 4S(L 4V9 RECONNECTABLE IMPROVE MOTOR STARING (81LS1 RECONNECTABLE • 800V 8 1 PHASE ALTERNATORS 4045Fff285 JOHN DEERE, TIER 0 CO DEC3000 CONTROLLER NEW INSTALLATION NOTE IF SUBASE FUEL TANK AND /OR SOUND HOUSING IS USED, REFER TO SUBBASE FUEL TANK DRAWING TO DETERMINE MOUNTING LOCATIONS MODEL . OENSET WEIGHT 17YET( 80 1055 KG (2326 LB51 0 4S9 4V9 1125 KG (2480 LB5) 100 409 100 4511, 4011 1134 KG [2720 LBS] MOTES DIMENSIONS IN ( 1 ARE ENGLISH EOUIVALENTS IF AN ENCLOUSURE 15 USED THE FUEL LINE MUST BE STUBBED UP FROM DIRECTLY UNDER THE UNIT OR BROUGHT IN FROM THE END OF THE SKID. REFER TO ENCLOSURE ADV. IF IBC CERTIFICATION IS REOIURED SEE SEISMIC ADV FOR INSTALLATION INSTRUCTIONS. 047E 4 -1 -09 OS 00x00]11[ 0333. 115 0001 3O. 103 [0011103 30003 NEW DRA0100 (04119'101 P'1iP11431174111.4113 } Rut '•'^ APPAOCAIS 4 7 Of KOHLER CQ (METRIC I PRG-6 00010 00111101. (OMS[R. RI [loll U.S.A. 3411 0100130 13 1110? 130 011011 IS (0x3[0 (0 P1031111 ?0 305 301 31 0x10 100(31 13 0(1 (C0l0 I(iO3 0O IN[00.IIK04 015 31[x51 00 DIMENSION PRINT 80-100 MODEL DT 4 1 DI RISI .. 1'011, ,r t OraNCS 6 5 t 4 3 2 /LC 4.1.01 ADV-7646 { D A 8 6 5 4 ENGINE EXHAUST OUTLET SEE DETAIL A CC 8 271 [10.11 FUEL RETURN DETAIL A EXHAUST OUTLET REV DATE 01 COMP03IIL 0011, SEE PMT MO. PRI 1(011100 LEVEL 1.7.09 NEW DRAVI MG 109119 -101 R0 APPROVAL, 001 6 5 t 4 3 I 2 ALE ' "" DI SIGN PRI T °•" SO -100 MODEL 1 7 09 0u] °•. 1 7 09 1 -7.0/ la 0 ADV -7646 1 8 1 4 MODEL CAPACITY WEIGHT HEIGHT LITERS GAL KG 185 MM 11.4 80/100kW 1315 215 595 1312 431.8 17.0 80 /IOOkW 1570 415 835 1840 762.0 30.0 k 3400.0 (133.861 /3.?.J " 6 AL 400.0 (15,15] 323.8 (12.751 - 0 2 00 0 e 0 0% 0 REMOVABLE END CHANNEL N ELECTRICAL STUB-UP AREA. OPEN TO BOTTOM. 00 0 284.7 F.111.211 tam E 1837.6 172.351 11 O O Opc C) 2 cc 40 025.4 (1.001 LOCATE HOLES IN BOTTOM OF SIDE CHANNEL USED FOR WOOD BASE MTG NOTE FOR FURTHER TANK DETAIL SEE INDIVIDUAL DRAWINGS 80 MODEL 457, 459. 4V9 100 MODEL 459. 45R. OH RECONNECTABLE IMPROVE MOTOR STARTING DIVER RECONNECTABLE BOOV I. I PHASE ALTERNATORS 40451-F2B5 JOHN DEERE, TIER m 3 TANK MTT1N05: A. 4. ((PT EMERGENCY VENT FITTING PER NFPA 30 WITH VENT CAPS 10TY 2) B. 2' NPT FUEL FILL FITTING WITH LOCKABLE CAP d 2' RISER C. 2' NPT ADDITIONAL FITTING FOR OPTIONAL ACCESSORY (INSTALL STEEL 2' NPT PIPE PLUG) D. 2' NORMAL VENT FITTING WITH MUSHROOM VENT CAP AND 5' RISER E. 2' NPT FITTING FOR REMOVABLE ENGINE SUPPLY DIP TUBE (3 /8' NPT FEMALE WITH CHECK VALVE) F. 2' NPT FITTING FOR REMOVABLE FUEL RETURN DIP TUBE (3 /8' NPT FEMALE) H. 2' NPT FUEL LEVEL SENDING UNIT J. 2' NPT ADDITIONAL FITTING FOR OPTIONAL ACCESSORY (INSTALL STEEL 2' NPT PIPE PLUG) K. 2' FUEL LEVEL GAUGE FITTING W /DIRECT READING MECHANICAL GAUGE M. 1/2' NPT BASIN DRAIN (INSTALL STEEL 1/2' (IPT PIPE PLUG) N. 1/2' NPT FOR FUEL IN BASIN SWITCH (INSTALL STEEL 1/2' NPT PIPE PLUG) P. 2' NPT ADDITIONAL FITTING FOR OPTIONAL ACCESORY (INSTALL STEEL 2' PIPE PLUG) RIO DATE 01 [0194100) 000. Stt 000 10. 10 10.0010) lCrtl 1.13.10 NEN DRAWING (890911 e. 010 ]i' 303.1 ® Q ♦9r30.µ3 010 0011 1 13 10 ••. RD! 1 13 10 ^^• SLJ 1.1310 KOHLER Co )METRIC 1 PRO-E 9010A 1.1,0 *0. o00*e09. SI [DD 0OtpKC110. 0 NS00*00)0 S•0 1. 0 *A.0M4311 0O. 931101 OA 10*0)1o: ql Al i[Aa O. DIMENSION PRINT 0.13 •" �' ( '"1R .1 3 ID ADV -7880 8 7 6 5 4 3 2 1 D C B A GENERAL STRUCTURAL NOTES (The following apply unless shown otherwise on the plans) CRITERIA 1. ALL MATERIALS, WORKMANSHIP, DESIGN, AND CONSTRUCTION SHALL CONFORM TO THE DRAWINGS, SPECIFICATIONS, AND THE INTERNATIONAL BUILDING CODE (2006 EDITION). 2. DESIGN LOADING CRITERIA MECHANICAL UNITS WEIGHTS FURNISHED BY MANUFACTURER SNOW Ce =1.0, Is =1.0, Ct =1.1, Pg =25 PSF, Pf =20 PSF WIND Iw =1.0, GCpi =0.18, 85 MPH, EXPOSURE "B" EARTHQUAKE . . . ANALYSIS PROCEDURE: NON - STRUCTURAL COMPONENTS SITE CLASS =D, Ss =1.48, Sds =0.98, S1 =0.51, SD1 =0.51 SDC D, Ip =1.0, ap =1.0, RP =2.5 SEE PLANS FOR ADDITIONAL LOADING CRITERIA 3. STRUCTURAL DRAWINGS SHALL BE USED IN CONJUNCTION WITH ARCHITECTURAL DRAWINGS FOR BIDDING AND CONSTRUCTION. CONTRACTOR SHALL VERIFY DIMENSIONS AND CONDITIONS FOR COMPATIBILITY AND SHALL NOTIFY ARCHITECT OF ANY DISCREPANCIES PRIOR TO CONSTRUCTION. 4. CONTRACTOR SHALL VERIFY ALL EXISTING DIMENSIONS, MEMBER SIZES, AND CONDITIONS PRIOR TO COMMENCING ANY WORK. ALL DIMENSIONS OF EXISTING CONSTRUCTION SHOWN ON THE DRAWINGS ARE INTENDED AS GUIDELINES ONLY AND MUST BE VERIFIED. 5. CONTRACTOR SHALL PROVIDE TEMPORARY BRACING FOR THE STRUCTURE AND STRUCTURAL COMPONENTS UNTIL ALL FINAL CONNECTIONS HAVE BEEN COMPLETED IN ACCORDANCE WITH THE PLANS. 6. CONTRACTOR SHALL BE RESPONSIBLE FOR ALL SAFETY PRECAUTIONS AND THE METHODS, TECHNIQUES, SEQUENCES OR PROCEDURES REQUIRED TO PERFORM THE CONTRACTORS WORK. THE STRUCTURAL ENGINEER HAS NO OVERALL SUPERVISORY AUTHORITY OR ACTUAL AND /OR DIRECT RESPONSIBILITY FOR THE SPECIFIC WORKING CONDITIONS AT THE SITE AND /OR FOR ANY HAZARDS RESULTING FROM THE ACTIONS OF ANY TRADE CONTRACTOR. THE STRUCTURAL ENGINEER HAS NO DUTY TO INSPECT, SUPERVISE, NOTE, CORRECT, OR REPORT ANY HEALTH OR SAFETY DEFICIENCIES TO THE OWNER, CONTRACTORS, OR OTHER ENTITIES OR PERSONS AT THE PROJECT SITE. 7. CONTRACTOR- INITIATED CHANGES SHALL BE SUBMITTED IN WRITING TO THE ARCHITECT AND STRUCTURAL ENGINEER FOR APPROVAL PRIOR TO FABRICATION OR CONSTRUCTION. CHANGES SHOWN ON SHOP DRAWINGS ONLY WILL NOT SATISFY THIS REQUIREMENT. 8. DRAWINGS INDICATE GENERAL AND TYPICAL DETAILS OF CONSTRUCTION. WHERE CONDITIONS ARE NOT SPECIFICALLY INDICATED BUT ARE OF SIMILAR CHARACTER TO DETAILS SHOWN, SIMILAR DETAILS OF CONSTRUCTION SHALL BE USED, SUBJECT TO REVIEW AND APPROVAL BY THE ARCHITECT AND THE STRUCTURAL ENGINEER. QUALITY ASSURANCE 9. SPECIAL INSPECTION SHALL BE PROVIDED IN ACCORDANCE WITH THE PROJECT SPECIFICATIONS AND SECTIONS 109 AND 1704 OF THE INTERNATIONAL BUILDING CODE BY A QUALIFIED TESTING AGENCY DESIGNATED BY THE ARCHITECT, AND RETAINED BY THE BUILDING OWNER. THE ARCHITECT, STRUCTURAL ENGINEER, AND BUILDING DEPARTMENT SHALL BE FURNISHED WITH COPIES OF ALL INSPECTION AND TEST RESULTS. SPECIAL INSPECTION OF THE FOLLOWING TYPES OF CONSTRUCTION EXPANSION BOLTS AND THREADED EXPANSION INSERTS PER MANUFACTURER GEOTECHNICAL 10. FOUNDATION NOTES: ALLOWABLE SOIL PRESSURE AND LATERAL EARTH PRESSURE ARE ASSUMED AND THEREFORE MUST BE VERIFIED BY A QUALIFIED SOILS ENGINEER OR APPROVED BY THE BUILDING OFFICIAL. IF SOILS ARE FOUND TO BE OTHER THAN ASSUMED, NOTIFY THE STRUCTURAL ENGINEER FOR POSSIBLE FOUNDATION REDESIGN. FOOTINGS SHALL BEAR ON FIRM, UNDISTURBED EARTH AT LEAST 18" BELOW ADJACENT FINISHED GRADE. UNLESS OTHERWISE NOTED, FOOTINGS SHALL BE CENTERED BELOW COLUMNS OR WALLS ABOVE. BACKFILL BEHIND ALL RETAINING WALLS WITH FREE DRAINING, GRANULAR FILL AND PROVIDE FOR SUBSURFACE DRAINAGE. ALLOWABLE SOIL PRESSURE 2000 PSF LATERAL EARTH PRESSURE (RESTRAINED /UNRESTRAINED) 55 PCF /35 PCF COEFICIENT OF FRICTION (FACTOR OF SAFETY OF 1.5 INCLUDED) 0 3 ANCHORAGE 11. EXPANSION BOLTS INTO CONCRETE AND CONCRETE MASONRY UNITS SHALL BE "KWIK BOLT 3" AS MANUFACTURED BY THE HILTI CORP., INSTALLED IN STRICT ACCORDANCE WITH ICC -ES REPORT NO. ESR -2302, INCLUDING MINIMUM EMBEDMENT REQUIREMENTS. BOLTS INTO CONCRETE MASONRY OR BRICK MASONRY UNITS SHALL BE INTO FULLY GROUTED CELLS. SUBSTITUTES PROPOSED BY CONTRACTOR SHALL BE SUBMITTED FOR REVIEW WITH ICC REPORTS INDICATING EQUIVALENT OR GREATER LOAD CAPACITIES. SPECIAL INSPECTION IS REQUIRED FOR ALL EXPANSION BOLT INSTALLATION. Pacific P®wer Generation August 11, 2010 McKinstry Co. 5005 Third Ave. So. Seattle, WA 98134 Attention: Ed Landin Phone: Fax: 206 - 832 -8404 206 - 832 -8684 Reference: Stemcell Technologies Dear Ed, We are pleased to provide two (2) copies of our record submittal for the above referenced project. �147 I?lf a KOHLER. POWER SYSTEMS /ThIEWED- CODE COMPLIANCE APPROVED SEP 2 2 2010 ty of Tukwila Ci BUILDING DIVISION Please return one copy of the submittal to Pacific Power Generation marked "Approved" or "Approved as Noted" for each major item, along with the signature page of the "Clarifications To The Specification" section (Tab 1) and any review comments at your earliest convenience. The generator has been ordered from the factory per this submittal. Current engine and generator lead times are volatile. Expected lead time is 9 -11 weeks; however, this is subject to change without notice. Lead times will be confirmed at time of order but are not guaranteed without written agreement from PPG. If any changes or revisions are required, they may impact the delivery and /or price of the generator set. Thank you for your order. I will be your primary point of contact throughout this project. Please feel free to contact me with any question on this project. We look forward to working with you to successfully complete this project. RECENELP. CITY OF TUK VILA SEP 14 2010 PERMIT CENTER Regards, Jan Davis Kohler Power System Sales 6100 South 6th Way Ridgefield, WA 98642 TEL: 360 - 887 -5980 FAX: 360 - 887 -0164 Pacific Power Generation www.pacificpowergen.com 5808 S. 196th Street, Suite B100 Kent, WA 98032 TEL: 253- 395 -9077 FAX: 253 - 395 -4145 TABLE OF CONTENTS Tab 1 Specification Clarification Letter & Bill of Materials Pacific Power Generation Tab 2 Generator Set Specification Sheets & Bulletins Generator Set 80REOZJE -spec sheet G5 -347 Control Panel — DEC 3000 -spec sheet G6 -100 Alternator data sheet- 4S9 TIB -102 Decrement Curve 1 page Voltage Regulator G6 -58 Mainline Circuit Breake -250 Amp -spec sheet G6 -88 Batteries — Qty 1 -spec sheet G6 -16 Battery Charger -spec sheet G6 -15 Enclosure /Sub -Base Fuel Tank -spec sheet G -99 Block Heater 1500 Watt, 120 Volt Kim Hotstart Tab 3 Generator Set Dimension Prints Generator Set ADV -7646 Sub -Base Fuel Tank — Electrical Stub Up Area ADV -7880 USE ADV 7880 TO DETERMINE YOUR PAD SIZE Overspill Containment GM58956 Enclosure, Sound Attenuated ADV -7647 Tab 4 Generator Set Wiring Diagrams & Schematics Generator System - interconnection diagram GM67191 - wiring diagram GM66770 - wiring schematics ADV -7705 Main Output Circuit Breaker, Qty 1 Kohler, 250 Amp - breaker dimensions ADV -7371 Battery Charger - wiring diagram 233967 Tab 5 Automatic Transfer Equipment Automatic Transfer Switch, Loose — 260- Amp Qty 1 -spec sheet NEMA1 - dimension print - wiring schematic - wiring diagram Tab 6 Testing and Warranty Information Kohler Generator Test Program Emissions Data Sheet EPA Certification Warranty 1 Year Tab 7 Miscellaneous Delivery Request Form Start Up Request Form Start Up Notification Preventive Maintenance Contract Customer Freight Damage Claims Policy NOTE: Your Kohler Operation and Maintenance Manuals (Qty at a later date. Kohler G11 -106 ADV- 7183 GM51950 GM51952 G18-56 1 page 1 page TP5374, TP5373 Pacific Power Generation Pacific Power Generation Kohler Pacific Power Generation Pacific Power Generation 2) will be delivered TAB 1 Pacific Punter Generation CLARIFICATIONS KOHLER. POWER SYSTEMS Clarifications: No formal written specifications or one line diagram provided. Items provided are per our quote 20756 -C Option 2 120/208V configuration General notes: The following are standard exceptions and clarifications which are applicable unless otherwise agreed to in writing: General: • Contractor /customer purchase order terms and conditions subject to Pacific Power Generation management approval. • After submittal approval, any changes in description and /or sequence of operation resulting in any hardware or software modifications will require a formal change order and may result in additional cost and possible shipping delays. • Stated equipment lead times are estimates only and are subject to change without notice. Pacific Power Generation is not liable for any damages for delivery delays, including liquidated damages, that have not been specifically agreed to by us in writing at time of order. • Equipment delivery /lead times are based upon timely submittal review and release to manufacture. • Unless stated in our proposal, one (1) set of factory O &M manuals will be provided. Modifications to factory O &M manuals are not included in our price. • A minimum cancellation or restocking fee of 30% will be charged for any returned or ordered product. Note: prior authorization is required as cancellation or return will not be allowed on some product. In general, cancellation or return will not be allowed on custom -built equipment and special order parts, including sales kits. • Warranty is limited to the original equipment manufacturer(s) parchment; there is no other expressed or implied warranty. .Warranty begins at time of start up /commissioning, not owner acceptance, substantial completion or facility occupancy. • We reserve the right to correct errors and omissions. • Any exceptions and /or clarifications noted in the switchgear and transfer switch sections are also part of this list and our proposal. 6100 South 6th Way Ridgefield, WA 98642 TEL: 360- 887 -5980 FAX: 360- 887 -0164 Pacific Power Generation www.pacificpowergen.com 5808 S. 196th Street, Suite B100 Kent, WA 98032 TEL: 253- 395 -9077 FAX: 253- 395 -4145 Pacific Power Generation Wednesday, August 11, 2010 Summary of Payment Terms: • Payment terms are subject to credit approval, standard Net 30 days. Invoices are issued at time of shipment. Retainage over 2% is subject to approval by our credit department. • Our packaged price proposal is valid for 60 days. • Unless specifically stated in our proposal, any applicable local, state or federal taxes are not included. • Complete Pacific Power Generation Terms and Conditions can be provided upon request. Delivery /Offloading: • Delivery (if included) is based upon utilization of standard transportation equipment and unrestricted access to site regarding length, height, width and weight. Stated equipment weights are estimates only; Pacific Power Generation is not responsible for offloading issues due to inaccurate weight specifications. Equipment off loading at the job site is by others. Delivery may be via enclosed trailer or open flatbed trailer at Pacific Power Generation's option, unless specific transportation arrangements have been agreed to prior to delivery. • Product delivered on -site must be protected from rain /water and other detrimental environment factors. • Long term storage prior to start-up may affect or limit manufacturer's warranty. Please refer to the specific warranty statement for clarification. No provision for preservation has been made for extended storage of components. • Proposed price includes freight to first destination, on the truck, for a single shipment. If advance shipment of the transfer switch or any other equipment is required, we must be informed during the submittal process before the order is placed, and may result in additional freight charges. Reconsignment of freight to a freight yard or storage facility may result in additional freight and /or storage charges. Suitability of Equipment: • Sound attenuation levels (if provided) are based on a free field condition. Note, ambient sound levels, adjoining structures, and other site conditions can invalidate the results of on -site testing, and can cause other than factory specified sound level readings when on -site testing is performed. • Pacific Power Generation is not responsible for generators that do not function properly due to high harmonics or extreme power factors that are present. Filtering and /or power factor correction is the responsibility of others. Page 2 of 4 Pacific Power Generation Pacific Power Generation Wednesday, August 11, 2010 Scope of Work/Supply: • Installation or interconnection site work as required, such as plumbing, wiring, exhaust, insulation, mounting pad, anchoring /mounting bolts, etc, including any off - engine /generator wiring, plumbing or ducting between loose items supplied and customer furnished systems is by others. • Any site work that requires a licensed electrician or mechanical contractor to perform the work is not included. • Field wiring hardware is not included. Field hardware shall include all conduit, wire, fittings, supports, terminations and labels. Field labor to install conduit, wire, fittings, supports, termination and labeling of wires and complete check out of control wiring is not included. • Fuel for testing or for initial fill of fuel tank is not included. • Factory standard supplied fuel tank venting only, any additional venting required by local building or fire codes is not included. • The installing contractor is responsible for installation conformance to local codes and ordinances, including but not limited to IFC, IBC, noise and emission regulations. Any requirement by the local AHJ beyond or in addition to national recognized codes will not be covered by Pacific Power Generation and are at the expense of others. • Installation manuals, if provided, are a provided as a general reference guide only. Local codes, engineered drawings and specifications for the specific site installation take precedence over any installation manuals provided. • Coordination studies, arc flash testing, NETA testing, harmonic content testing, emission testing, infrared scanning and site specific testing to be by others, unless specifically called out in our proposal and scope of supply. • Change out/modification of line circuit breaker (supplied by Pacific Power Generation) precipitated by coordination studies must be executed prior to release to manufacture and additional charges may apply. • Any items that require certification or a stamped document by an engineer, other than what has been outlined in our proposal, is not included. • Standard factory testing is provided. Witness testing at the factory is not included. If witness testing is required, additional charges will apply. • Coolant and water treatment additives for remote radiator applications are not included, unless specifically called out in our proposal and scope of supply. Products used must be approved by the engine manufacturer. • Mounting bolts and anchors are not included. • Generator mounting pad by others. • Factory standard labels and signage supplied. Any additional signage, labels or placards by others. Page 3 of 4 Pacific Power Generation Pacific Power Generation Wednesday, August 11, 2010 On -Site Startup/Testing/Training: • Pacific Power Generation field testing as outlined within our proposal and the project specification is limited to the equipment within our scope of supply. All testing in our scope of supply to be performed by Pacific Power Generation or its affiliates. Independent or Third Party Testing is not included. • Unless specifically stated in our proposal, on site start up and testing is limited to one (1) 8 hour day on site, performed during normal business hours: Monday through Friday, 8am to 5pm. Any service required at other times, including holidays, is subject to additional charges. • Unless specifically stated in our proposal, on site training will be conducted on same date as start up and testing. If additional trips are required, additional charges may apply. • For issues beyond our control, standby time in excess of /2 an hour for startup or training services will be charged out at standard rates. • Any additional labor or expense incurred due to issues beyond our control will be subject to additional charges. Any stoppage that delays or postpones our testing is subject to additional charges. • For proper systems testing at the jobsite, we require free, clear, unimpeded access to the switchgear, generator sets and transfer switches. • If load bank testing is required and included in our proposal, access within 50' of the generator must be provided for trailer- mounted load banks. • If load bank testing is required and included in our proposal, testing will be with a resistive load bank, unless specifically stated in our proposal. If this application is indoors it is .strongly recommended that a complete review is performed on the make up air, engine and radiator exhaust, and fuel systems. Please contact your representative at Pacific Power Generation for air flow information. Accepted by: Date: (must be signed to validate order) 'Page 4 of 4 Pacific Power Generation Pacific Pawwr RECORD SUBMITTAL BILL OF MATERIAL PROJECT: STEMCELL TECHNOLOGIES 5808 S. 196TH ST KENT, WA 98032 TEL: 253- 395 -9077 FAX: 253- 395 -4145 KOHLER. POWER SYSTEMS One (1) New KOHLER Diesel Engine Driven Generator Set, Model 80REOZJE rated 80KW, standby duty, 3 phase, 4 wire, 60 Hz, 0.8 PF, 1800 RPM, UL2200 OPTION 2: 120/208V, 250 Amp Mainline Breaker, 260 Amp ATS • DIESEL ENGINE: • John Deere EPA Off Road Emission compliant • Turbocharged, 4- stroke design • Block heater (1500 watt, 120VAC) • Electronic engine speed control system capable of 0.25% frequency regulation • Standard duty, dry type air cleaner system with service indicator • GENERATOR: • Brushless, 4 -pole, 2/3 pitch • Permanent Magnet Exciter (PMG) • Voltage regulator +/- .05% steady state regulation • SKID & COOLING • Structural steel • Radiator Cooling • Initial fill of ethylene glycol and corrosion resistant protection ❖ LUBE OIL SYSTEM: • Initial fill of lubrication oil • Lube oil full flow filter • Extended oil drain connection with valve • FUEL SYSTEM: • Flexible fuel lines • Fuel filter /water separator • UL142 Double wall sub -base fuel tank, 215 gallon (24 hrs at full rated load) • low fuel level alarm, leak alarm, normal and emergency vents, fill cap, fuel gauge, • 5 gallon spill fill containment, normal vent pipe extension • ENCLOSURE: • Sound attenuated weather protective, steel construction, 68dBA at 23 ft • Fade - scratch and corrosive resistance powder baked finish • Lockable, flush - mounted door latches Page 1 of 3 Pacific Power Generation Pacific Power Generation Wednesday, August 11, 2010 • EXHAUST SYSTEM: • Critical exhaust silencer (internally mounted) • Exhaust outlet flex connector (internally mounted) • STARTING SYSTEM: • 12 volt starter • Starting battery • Battery rack and cables • Battery charger, 10 amp (installed within enclosure, 120VAC) • ENGINE /GENERATOR CONTROLS: • Kohler digital control panel with digital readouts for the following: • Engine Metering: engine speed, oil pressure, coolant temperature, battery voltage • Generator Metering: power metering (kW and kVA) Voltage L -L and L -N for all phases Current L1, L2, L3, Frequency • Gen Set Run Time: engine run time (total hrs), engine loaded hrs, number of engine starts, total energy, kWh ♦ Event Log: Event history (stores up to 1000 system events) for warning and shutdown faults • Historical Data Logging: Total number of generator set successful starts ♦ Time Delay Start (TDES) provides a time delay before the engine starts • Time Delay Cooldown (TDEC) provides a time delay before the generator ♦ shuts down • Provides for engine alarm /shutdown for the following conditions: ♦ High coolant temperature ♦ Pre -high coolant temperature • Low coolant level • Low oil pressure • Pre -low oil pressure ♦ Overspeed ♦ Overcrank • Low /High battery voltage • Battery charger failures ♦ Low fuel level ♦ Emergency stop ♦ Switch not in "auto" Controller Features: Integrated voltage regulator providing +/- 0.5% Built -in alternator thermal overload protection Dedicated user inputs: Remote emergency stop switch, remote 2 wire start for transfer switch, auxiliary shutdown One analog and three digital inputs standard. One relay output standard. USB connection: provides access for diagnostics, allows for software updates Master control buttons with lights: • ACCESSORIES * INSTALLED • Mainline circuit breaker 250 amp (mfg. standard load side lugs only) • 2 input/5 output module Page 2 of 3 Pacific Power Generation Pacific Power Generation Wednesday, August 11, 2010 ❖ ACCESSORIES * LOOSE • Operation and maintenance manual (qty 2) • Isolator pads (mounting bolts by others) ❖ AUTOMATIC TRANSFER SWITCH • One New Kohler Automatic Transfer Switch 260 amp, 120/208V 4 pole (customer to use only 3 poles), NEMA 1 Enclosure ■ 50KAIC rating with specific breakers • Adjustable time delay engine start ■ Adjustable time delay normal to emergency • Adjustable time delay emergency to normal ■ Adjustable engine cooldown • Adjustable time delay neutral • Pilot lights • Programmable exercise clock • Auxiliary contact ❖ WARRANTY: • Standby Power limited warranty as provided by the manufacturer for one (1) year or 2000 hours, whichever comes first ❖ FACTORY AND JOB SITE TESTING: • Certified factory testing at rated power factor ■ On site start up and testing (1 8 Hour day/ Mon -Fri) to include factory start up /testing procedures, 1 hour resistive Toad bank test and available building load test. • Training to owner at time of start up Pacific Power Generation Jan Davis jdavisna.pacificpowergen.com Ph 253 - 395 -9077 Fx 253 - 395 -4145 Page 3 of 3 Pacific Power Generation TAB 2 Model: 80REOZJE KOHLERPOWER SYSTEMS 208-600 V Diesel 09001 POWER SYSTEMS NATIONALLY REGISTERED Ratings Range Standard Features • Kohler Co. provides one- source responsibility for the generating system and accessories. • The generator set and its components are 60 Hz prototype - tested, factory- built, and production- tested. Standby: kW 61 -84 kVA 61 -105 Prime: kW 56 -76 kVA 56 -95 Generator Set Ratings 130 °C Rise 105 °C Rise Standby Rating Prime Rating Alternator Voltage Ph Hz kW /kVA Amps kW /kVA Amps 120/208 3 60 80/100 278 72/90 250 127/220 3 60 80/100 262 73/91 239 120/240 3 60 80/100 241 72/90 217 120/240 1 60 61/61 254 56/56 233 4S7 139/240 3 60 81/101 244 74/93 223 220/380 3 60 75/94 142 72/90 137 277/480 3 60 81/101 122 74/93 111 347/600 3 60 81/101 97 74/93 89 120/208 3 60 83/104 288 75/94 260 • The 60 Hz generator set offers a UL 2200 listing. • The generator set accepts rated load in one step. • The 60 Hz generator set meets NFPA 110, Level 1, when equipped with the necessary accessories and installed per NFPA standards. • The 60 Hz generator set engine is certified by the Environmental Protection Agency (EPA) to conform to Tier 3 nonroad emissions regulations. • A one -year limited warranty covers all systems and components. Two -, five -, and ten -year extended warranties are also available. • Alternator features: o The unique Fast - Response- II excitation system delivers excellent voltage response and short- circuit capability using a permanent magnet (PM)- excited alternator. o The brushless, rotating -field alternator has broadrange reconnectability. • Other features: o Controllers are available for all applications. See controller features inside. o The low coolant level shutdown prevents overheating (standard on radiator models only). o Integral vibration isolation eliminates the need for under -unit vibration spring isolators. 127/220 3 60 83/104 272 76/95 249 120/240 3 60 83/104 250 75/94 226 120/240 1 60 80/80 333 71/71 296 4S9 139/240 3 60 84/105 253 76/95 229 220/380 3 60 83/104 158 75/94 142 277/480 3 60 83/104 125 76/95 114 347/600 3 60 83/104 100 76/95 91 4V9 120/240 1 60 80/80 333 71/71 296 RATINGS: All three -phase units are rated at 0.8 power factor. All single -phase units are rated at 1.0 power factor. Standby Ratings: Standby ratings apply to installations served by a reliable utility source. The standby rating is applicable to varying loads for the duration of a power outage. There is no overload capability for this rating. Ratings are in accordance with ISO3048/1, 8S 5514, AS 2789, and DIN 6271. Prone Power Ratings: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10% overload rapacity is available for one hour in twelve. Ratings are in accordance with IS0 -8528/1, overload power in accordance with ISO-3046/1, BS 5514, AS 2789, and DIN 6271. For limited running time and base load ratings, consult the factory. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. GENERAL GUIDELINES FOR DERATION: Altitude: Derate 1.9% per 100 m (328 ft.) elevation above 2500 m (8200 5.). Temperature: Derate 1.0% per 10 °C (18 °F) temperature above 25 °C (77 °F). G5 -347 (80REOZJE) 11/09 Alternator Specifications Specifications Manufacturer Type Exciter type Leads: quantity, type Voltage regulator Insulation: Material Temperature rise Bearing: quantity, type Coupling Amortisseur windings Voltage regulation, no -load to full -load Decision -Maker 550 controller (with 0.5% drift due to temp. variation) Decision -Maker 3000 controller One -step load acceptance Unbalanced load capability Peak motor starting kVA: 480 V 480 V 240 V Engine 4S7 (12 lead) 4S9 (12 lead) 4V9 (4 lead) Alternator Kohler 4 -Pole, Rotating -Field Brushless, Permanent - Magnet 12, Reconnectable Solid State, Volts /Hz NEMA MG1 Class H 130 °C, Standby 1, Sealed Flexible Disc Full 3 -Phase Sensing, m0.25% 3 -Phase Sensing, ±0.5% 100% of Rating 100% of Rated Standby Current (35% dip for voltages below) 270 315c- 246 • NEMA MG1, IEEE, and ANSI standards compliance for temperature rise and motor starting. • Sustained short- circuit current of up to 300% of the rated current for up to 10 seconds. • Sustained short- circuit current enabling downstream circuit breakers to trip without collapsing the alternator field. • Self- ventilated and dripproof construction. • Vacuum - impregnated windings with fungus- resistant epoxy varnish for dependability and tong life. • Superior voltage waveform from a two- thirds pitch stator and skewed rotor. • Fast - Response' II brushless alternator with brushless exciter for excellent load response. Application Data Exhaust Engine Specifications Manufacturer Engine model Engine type Cylinder arrangement Displacement, L (cu. in.) Bore and stroke, mm (in.) Compression ratio Piston speed, m /min. (ft. /min.) Main bearings: quantity, type Rated rpm Max. power at rated rpm, kWm (BHP) Cylinder head material Crankshaft material Valve material: Intake Exhaust Governor: type, make /model Frequency regulation, no -load to full -load Frequency regulation, steady state Frequency Air cleaner type, all models John Deere 4045HF285H 4- Cycle, Turbocharged, Charge Air - Cooled 4 Inline 4.5 (276) 106 x 127 (4.19 x 5.00) 19:1 457 (1500) 5, Replaceable Insert 1800 99 (133) Cast Iron Forged Steel Chromium - Silicon Steel Stainless Steel JDEC Electronic L16 Denso HP3 lsochronous ±0.25% Fixed Dry Exhaust System Exhaust manifold type Exhaust flow at rated kW, m3 /min. (cfm) Exhaust temperature at rated kW, dry exhaust, °C ( °F) Maximum allowable back pressure, kPa (in. Hg) Exhaust outlet size at engine hookup, mm (in.) Engine Electrical Dry 19.2 (679) 579 (1074) 7.5 (2.2) 98 (3.86) Engine Electrical System (12/24 Volt*) Battery charging altemator: Ground (negative /positive) Volts (DC) Ampere rating Starter motor rated voltage (DC) Battery, recommended cold cranking amps (CCA): Quantity, CCA rating each Battery voltage (DC) *12 -volt or 24 -volt engine electrical systems G5 -347 (80REOZJE) 11/09 12 Volt/24 Volt Negative 12/24 65/45 12/24 12 Volt/24 Volt One, 640/Two, 570 12 are available. Application Data Fuel Fuel System Fuel supply line, min. ID, mm (in.) Fuel return line, min. ID, mm (in.) Max. lift, fuel pump: type, m (ft.) Max. fuel flow, Lph (gph) Fuel prime pump Fuel filter Secondary Primary Water Separator Recommended fuel Lubrication 11.0 (0.44) 6.0 (0.25) Engine- Driven, 1.8 (6.0) 62.5 (16.5) Manual 2 Microns @ 98% Efficiency 30 Microns Yes #2 Diesel Lubricating System Type Oil pan capacity, L (qt.) 011 pan capacity with filter, L (qt.) Oil filter: quantity, type Oil cooler Cooling Full Pressure 14.7 (15.5) 15.6 (16.5) 1, Cartridge Water - Cooled Radiator System Ambient temperature, °C ( °F) Engine jacket water capacity, L (gal.) Radiator system capacity, including engine, L (gal.) Engine jacket water flow, Lpm (gpm) Heat rejected to cooling water at rated kW, dry exhaust, kW (Btu /min.) Heat rejected to air charge cooler at rated kW, dry exhaust, kW (Btu /min.) Water pump type Fan diameter, including blades, mm (in.) Fan, kWm (HP) Max. restriction of cooling air, intake and discharge side of radiator, kPa (in. H2O) Operation Requirements 50 (122) 8.5 (2.25) 20.1 (5.3) 155 (41) 54.4 (3096) 13.5 (768) Centrifugal 600 (23.6) 6.6 (8.8) 0.125 (0.5) Air Requirements Radiator- cooled cooling air, m3 /min. (scfm)* Combustion air, m3 /min. (cfm) Heat rejected to ambient air: Engine, kW (Btu /min.) Alternator, kW (Btu /min.) * Air density = 1.20 kg /m3 (0.075 Ibm/ft3) 142 (5000) 6.9 (244) 22.9 (1300) 9.8 (560) Fuel Consumption Diesel, Lph (gph) at % load 100% 75% 50% 25% Standby Rating 26.1 (6.9) 21.2 (5.6) 15.5 (4.1) 8.3 (2.2) Diesel, Lph (gph) at % load 100% 75% 50% 25% Prime Rating 23.8 (6.3) 19.3 (5.1) 14.4 (3.8) 7.9 (2.1) Controllers •-A- C 000= 0000 ooa a Decision -Maker 550 Controller Provides advanced control, system monitoring, and system diagnostics with remote monitoring capabilities. • Digital display and keypad provide easy local data access • Measurements are selectable in metric or English units • Remote communication thru a personal computer via network or modem configuration • Controller supports Modbuse protocol • Integrated voltage regulator with ±0.25% regulation • Built -in alternator thermal overload protection • NFPA 110 Level 1 capability Refer to G6 -46 for additional controller features and accessories. Decision - Maker' 3000 Control er Provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility. • Digital display and menu control provide easy local data access • Measurements are selectable in metric or English units • Scrolling display shows critical data at a glance • Integrated hybrid voltage regulator with ±0.5% regulation • Built -in alternator thermal overload protection • NFPA 110 Level 1 capability Refer to G6 -100 for additional controller features and accessories. G5 -347 (BOREOZJE) 11/09 I --4 IQ m En Decision - Maker' 3000 Control er Provides advanced control, system monitoring, and system diagnostics for optimum performance and compatibility. • Digital display and menu control provide easy local data access • Measurements are selectable in metric or English units • Scrolling display shows critical data at a glance • Integrated hybrid voltage regulator with ±0.5% regulation • Built -in alternator thermal overload protection • NFPA 110 Level 1 capability Refer to G6 -100 for additional controller features and accessories. G5 -347 (BOREOZJE) 11/09 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920 - 565 -3381, Fax 920 -459 -1646 For the nearest sales and service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264 -6422, Fax (65) 6264 -6455 Additional Standard Features • Alternator Protection • Battery Rack and Cables • Emission Compliant Engine • Integral Vibration Isolation • OH Drain Extension • Operation and Installation Literature Available Options Approvals and Listings ❑ 98A Approval UL 2200 Listing Enclosed Unit hound Enclosure (with enclosed critical silencer) ❑ Weather Enclosure (with enclosed critical silencer) Open Unit ❑ Exhaust Silencer, Critical (kit: PA- 354809) ❑ Exhaust Silencer, Hospital (kit: PA- 365349) ❑ Flexible Exhaust Connector, Stainless Steel Fuel System ❑ xiliary Fuel Pump Flexible Fuel Lines ❑ fuel Pressure Gauge Subbase Fuel Tanks Controller ❑ Common Failure Relay ❑ Communication Products and PC Software (550 controller only) ❑ Customer Connection (550 controller only) ❑ Ty Contact (isolated alarm) (550 controller only) Input/Output Module (3000 controller only) ❑ Prime Power Switch ❑ Remote Annunciator Panel ❑ Remote Audiovisual Alarm Panel (550 controller only) ❑ Remote Emergency Stop ❑ emote Mounting Cable (550 controller only) f ' Run Relay ooling System Block Heater (recommended for ambient temperatures below 0 °C [32 °F]) ❑ Radiator Duct Flange Electrical System ❑ temator Strip Heater Battery "Battery Charger, Equalize/Float Type �attery Heater ine Circuit Breaker (NEMA type 1 enclosure) ❑ Line Circuit Breaker with Shunt Trip (NEMA type 1 enclosure) Paralleling System ❑ Reactive Droop Compensator ❑ Voltage Adjust Control ❑ Voltage Regulator Relocation (550 controller only) Miscellaneous ❑ Air Cleaner, Heavy Duty isl/Zr Cleaner Restriction Indicator ❑ Crankcase Emissions Canister Rngine Fluids (oil and coolant) Added ated Power Factor Testing ❑ Rodent Guards ❑ Skid End Caps terature General Maintenance ❑ NFPA 110 ❑ Overhaul ❑ Production Warranty ❑ 2 -Year Basic ❑ 2 -Year Prime ❑ 5 -Year Basic ❑ 5 -Year Comprehensive ❑ 10 -Year Major Components Other Options Dimensions and Weights Overall Size, L x W x H, mm (in.): Wide Skid: See Enclosure ADV Drawing Narrow Skid: 2334 x 864 x 1216 (91.89 x 34.02 x 47.90) Weight (radiator model), we , kg (Ib.): 1125 (2480) NOTE: This drawing is provided tor reference only and should not be used tor planning installation. Contact your local distributor tor more detailed information. DISTRIBUTED BY: ® 2009 by Kohler Co. All rights reserved. G5 -347 (BOREOZJE) 11/09 Industrial Generator Set Accessories KOHLERPOWER SYSTEMS Generator Set Controller 09001 me POWER SYSTEMS NATIONALLY REGISTERED ' ;DECISION- MAKER: Decision - Maker® 3000 Kohler® Decision - Maker® 3000 Controller General Description and Function The Decision - Maker® 3000 generator set controller provides advanced control, system monitoring, and system diagnostics for optimum performance. The Decision - Maker® 3000 controller meets NFPA 110, Level 1 when equipped with the necessary accessories and installed per NFPA standards. The Decision - Maker® 3000 controller uses patented software logic to manage sophisticated functions, such as voltage regulation and alternator thermal overload protection, normally requiring additional hardware. Additional features include: • A digital display and pushbutton /rotary selector dial provide easy local access to data. • Measurements selectable in metric or English units. • Scrolling display shows critical data at a glance. • Digital display of power metering (kW and kVA). • Integrated hybrid voltage regulator providing t0.5% regulation. • Built -in alternator thermal overload protection. G6 -100 10/09 Page 1 Emergency Stop Switch Digital Display Alarm Horn (located inside the controller) Master Control Buttons Off- Reset/Auto /Run with Lights /1 v Volts L1 -L2:' 480.0 V [oi(QY.D, OFF/RESET AUTO RUN \ I / FAULT -_ (J ALARM SILENCE/ LAMP TEST in User Intertace Controls and Components • Emergency stop switch • Backlit LCD digital display with two lines of 12 characters (see User Interface Displays for menus) • Alarm horn indicates generator set shutdown and waming faults • Environmentally sealed membrane keypad with three master control buttons with lights o Off/Reset (red) o Auto (green) o Run (yellow) • Pushbutton /rotary selector dial for menu navigation o Rotate dial to access main menus o Push dial and rotate to access sub menus o Press dial for 3 seconds to return to top of main menu • Annunciator fault light o System shutdown (red) o System warning (yellow) • Alarm silence /lamp test button o Alarm silence o Lamp test • USB connection o Allows software upgrades o Provides access for diagnostics • Dedicated user inputs o Remote emergency stop switch o Remote 2 -wire start for transfer switch o Auxiliary shutdown • Integrated hybrid voltage regulator • Auto - resettable circuit protection mounted on circuit board • One relay output standard. Optional five relay output available. • One analog and three digital inputs standard. Optional two inputs available. NFPA 110 Requirements In order to meet NFPA 110, Level 1 requirements, the generator set controller monitors the engine /generator functions and faults shown below. • Engine functions: o. Overcrank o Low coolant temperature warning o High coolant temperature warning o High coolant temperature shutdown o Low oil pressure shutdown o Low oil pressure warning o High engine speed o Low fuel (level or pressure) * o Low coolant level o EPS supplying load o High battery voltage o Low battery voltage • General functions: o Master switch not in auto o Battery charger fault * o Lamp test o Contacts for local and remote common alarm o Audible alarm silence button o Remote emergency stop * • Functions require optional input sensors or kits G8 -100 Pushbutton /Rotary Selector Dial Annunciator Fault Light Red - Shutdown, Yellow- Warning Alarm Silence /Lamp Test Button with Light USB Connection User Intertace Displays The listing below has • denoting main menus and o denoting sub - menus. • Overview o Active shutdowns and warnings (if any are present) o Engine run time, total hours o Average voltage line -to -line o Frequency o Average current o Coolant temperature o Fuel level or pressure * o Oil pressure o Battery voltage o Software version • Engine Metering o Engine speed o Oil pressure o Coolant temperature o Battery voltage • Generator Metering o Total power, VA o Total power, W o Rated power, % o Voltage, L -L and L -N for all phases o Current, L1, L2, L3 o Frequency • GenSet Information o Generator set model number o Generator set serial number o Controller serial number • GenSet Run Time o Engine run time, total hours o Engine loaded, hours o Number of engine starts o Total energy, kWh • GenSet System o System voltage o System frequency, 50 or 60 Hz o System phase, single or three (wye or delta) o Power rating, kW o Amp rating o Power type, standby or prime o Measurement units, metric or English (user selectable) o Alarm silence, always or auto only • GenSet Calibration o Voltage, L -L and L -N for all phases o Current, L1, L2, L3 o Reset calibration • Voltage Regulation o Adjust voltage, x10% • Digital lnputs o Input settings and status • Digital Outputs o Output settings and status • Analog Inputs o Input settings and status • Event Log o Event history (stores up to 1000 system events) • Function requires optional input sensors or kits 10/08 Page 2 Controller Features • AC Output Voltage Regulator Adjustment. The voltage adjustment provides a maximum of 210% of the system voltage. • Alternator Protection. The controller provides generator set overload and short circuit protection matched to each alternator for the particular voltage /phase configuration. • Automatic Restart. The controller automatic restart feature initiates the start routine and recrank after a failed start attempt. • Cyclic Cranking. The controller has programmable cyclic cranking. • Engine Start Aid. The starting aid feature provides control for an optional engine starting aid. • Event Logging. The controller keeps a record (up to 1000 entries) for waming and shutdown faults. This fault information becomes a stored record of system events and can be reset. • Historical Data Logging. Total number of generator set successful starts is recorded and displayed. • Integrated Hybrid Voltage Regulator. The voltage regulator provides 20.5% no -load to full -load regulation with three -phase sensing. • Lamp Test. Press the alarm silence /lamp test button to verify functionality of the indicator lights. • Power Metering. Controller digital display provides kW and kVA. • Programming Access (USB). Provides software upgrades and diagnostics. • Remote Reset. The remote reset function resets faults and allows restarting of the generator set without going to the master switch off /reset position. • RSA II Remote Monitoring Panel. The controller is compatible with the Kohler® Remote Serial Annunciator (RSA II). • Run Time Hourmeter. The generator set run time is displayed. • Time Delay Engine Cooldown (TDEC). The TDEC provides a time delay before the generator set shuts down. • Time Delay Engine Start (TDES). The TDES provides a time delay before the generator set starts. Controller Functions The following chart shows which functions cause a warning or shutdown. All functions are available as relay outputs. Warning causes the fault light to show yellow and sounds the alarm horn signaling an impending problem. Shutdown causes the fault light to show red, sounds the alarm horn, and stops the generator set. • Standard functions o Available user functions * Functions require optional input sensors or kits t Items included with common fault shutdown G6 -100 10/09 Page 3 Warning Function Shutdown Function EEr19irieTF.unotions- , '.7%; • .', ., ..'' Critically high fuel level * o ECM communication loss • ECM diagnostics • • Engine over speed •t Engine start aid active Engine under speed • Fuel tank leak * 0 0 High battery voltage • High coolant temperature • •t High fuel level * o Low battery voltage • Low coolant level • Low coolant temperature • Low cranking voltage • Low engine oil level * 0 0 Low fuel level (diesel models) * 0 0 Low fuel pressure (gas models) * o Low oil pressure • •t No coolant temperature signal • No oil pressure signal • Overcrank •t Speed sensor fault • td!ii ltFunctiorii1P41 F,I4,, 41f . , + '; :ii'5'? ^:k:: Alarm horn silenced Analog inputs o 0 Battery charger fault * • Chicago code active * Common fault (Includes t) • Common waming • Digital inputs o 0 Emergency stop •t Engine cooldown (delay) active Engine start delay active Engine started Engine stopped EPS supplying load Generator running InpuVoutput communication loss • Internal failure • Master switch not in auto • NFPA 110 alarm active Remote start System ready iOe erataFriricilons./ A ..q'•, ?K - 4;;-. it AC sensing loss • • Alternator protection • Ground fault input * • kW overload • Locked rotor • Overfrequency • Overvoltage (each phase) • Underfrequency • Undervoltage (each phase) • • Standard functions o Available user functions * Functions require optional input sensors or kits t Items included with common fault shutdown G6 -100 10/09 Page 3 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920 - 565 -3381, Fax 920 -459 -1646 For the nearest sales and service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264 -6422, Fax (65) 6264 -6455 Controller Specifications Decision- Makere 3000 — Software Version 1.00 or higher • Power source with circuit protection: 12- or 24 -volt DC • Power drain: 200 milliamps • Humidity range: 5% to 95% noncondensing • Operating temperature range: -40 °C to +70 °C ( -40 °F to +158 °F) • Storage temperature range: -40 °C to +85 °C ( -40 °F to +185 °F) • Standards: o CE Directive o NFPA 99 o NFPA 110, Level 1 o UL 508 o ASTM B117 (salt spray test) • Panel dimensions —W x H, 229 x 160 mm (9.0 x 6.3 in.) Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler© generator set distributor for availability. Decision - Maker® 3000 Available Options ❑ Common Fault Relay provides a relay output to trip a circuit breaker or to signal the common fault shutdowns. 2 Input/5 Output Module provides a generator set mounted panel with two inputs and five relay outputs. Float/Equalize Battery Charger available with 6 or 10 amp DC volt output. The 10 amp models are available with and without NFPA alarm to signal a battery charger fault. ❑ Prime Power Switch prevents battery drain during generator set non - operation periods and when the generator set battery cannot be maintained by an AC battery charger. ❑ Remote Emergency Stop Switch available as a wall mounted panel to remotely shut down the generator set. ❑ Remote Monitoring Panel. The Kohlere Remote Serial Annunciator (RSA II) enables the operator to monitor the status of the generator set from a remote location, which may be required for NFPA99 and NFPA 110 installations. Run Relay provides a relay indicating that the generator set is running. DISTRIBUTED BY: © 2009 by Kohler Co., All rights reserved. GB -100 10/09 Page 4 KDHs POWER SYSTEMS TIB -102 TECHNICAL INFORMATION BULLETIN Alternator Data Sheet Alternator Model: 4S9 Frequency: 60 Hz Speed: 1800 RPM Leads: 12 (6 Lead, 600 Volt) Voltage L -N /L -L Phase Power Factor Connection kW* (kVA) Class B Class F Class H 80 °C Continuous 90 °C Lloyds 95 °C ABS 105 °C Continuous 130 °C Standby 125 °C Continuous 150 °C Standby 139/240 3 0.8 Wye 96.0 100.0 102.0 106.0 116.0 114.0 120.0 277/480 (120.0) (125.0) (127.5) (132.5) (145.0) (142.5) (150.0) 127/220 3 0.8 Wye 90.0 94.0 96.0 100.0 110.0 108.0 113.0 254/440 (112.5) (117.5) (120.0) (125.0) (137.5) (135.0) (141.3) 120/208 3 0.8 Wye 90.0 94.0 96.0 100.0 110.0 108.0 113.0 240/416 (112.5) (117.5) (120.0) (125.0) (137.5) (135.0) (141.3) 110/190 3 0.8 Wye 75.5 78.0 79.0 82.0 88.5 87.0 90.0 220/380 (94.4) (97.5) (98.8) (102.5) (110.6) (108.8) (112.5) 120/24G 3 0.8 Delta 85.0 89.0 91.0 95.0 105.0 103.0 110.0 (106.3) (111.3) (113.8) (118.8) (131.3) (128.8) (137.5) 120/240 1 1.0 Dogleg 65.0 67.0 68.5 71.0 80.0 78.0 80.0 (65.0) (67.0) (68.5) (71.0) (80.0) (78.0) (80.0) 120/240 1 0.8 Dogleg 48.0 50.5 52.0 55.0 60.0 59.0 60.0 (60.0) (63.1) (65.0) (68.8) (75.0) (73.8) (75.0) 347/600 3 0.8 Wye 96.0 100.0 102.0 106.0 116.0 114.0 120.0 (120.0) (125.0) (127.5) (132.5) (145.0) (142.5) (150.0) * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Submittal Data: 139/240 Volts, 0.8 PF, 1800 RPM, 60 Hz, Symbol Per Unit Ohms Typical Resistances Phase Resistance Rotor Resistance Typical Reactances Synchronous Direct Ouadrature Transient Unsaturated Saturated Subtransient Direct Quadrature Negative Sequence Zero Sequence 0.035 0.014 8.259 3.281 Xd 3.966 1.576 Xq 1.963 0.780 X'd„ 0.408 0.162 X'd 0.359 0.143 X "d X "q X2 X0 0.130 0.126 0.128 0.012 0.052 0.050 0.051 0.005 3- Phase, 130 °C Rise Typical Time Constants Armature Short Circuit Transient Short Circuit Transient Open Circuit Typical Field Current Full Load No Load Typical Short Circuit Ratio Harmonic Distortion RMS Total Harmonic Distortion Max. Single Harmonic Deviation Factor (No Load, L -L) Telephone Influence Factor Insulation Material Class per NEMA MG1 -1.66 Phase Rotation Symbol Value Ta 0.010 sec. T'd 0.122 sec. T'do 1.348 sec. IfFL 24.68 amps IfN� 6.07 amps 0.323 2.5% 5th 3.7% <50 H ABC TIB -102 4S9 60 Hz 12/08j 1 100 98 96 94 92 V d 90 0 w 88 % Voltage Dip 86 84 82 80 35 30 25 20 15 10 5 0 4S9, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL ALTERNATOR EFFICIENCY* 15 25 35 45 55 65 Output (kW) 75 85 95 4S9, 60 Hz, 139/240, 277/480 Volts, Wye TYPICAL MOTOR STARTING CHARACTERISTICS* 105 115 125 0 50 100 150 200 Locked Rotor kVA 250 300 350 * All data tested in accordance with IEEE Standard 115. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. 2 4S9 60 Hz 12/08j TIB -102 Time, Seconds 1000 100 10 0.1 0.01 4S9, 60 Hz, Low Wye or Delta Connection SHORT CIRCUIT DECREMENT CURVE 10 100 1000 Armature Current, Amps Alternator Damage Curve ® CIE Line -to -Line 1 Phase TIB -102 10000 3 Phase Symmetrical Line -to- Neutral 1 Phase 4S9 60 Hz 12/08j 3 0 Industrial Generator Set Accessories KOHLERPOWER SYSTEMS 20 -3250 kW Industrial Generator Set Voltage Regulators 09001 POWER SYSTEMS NATIONAI.(Y REGISTERED Decision- Makere 550 Controller with Menu - Driven Integral Voltage Regulator 1 , ® -0_ C0 =0 �.-=o Sio dpo �� Eri j `O� . . 0 S' t °g� m Decision- Makere 550 Controller with Menu - Driven Integral Voltage Regulator 1 , �� Eri CIO Lt O©O Decision - Maker® 3000 Controller with integral Voltage Regulator 0 0 En MU lop bow It 0 0 Digital DVR® 2000E Voltage Regulator Ay 04U10 ° 00000000` I ' a �a00040(t = tryyyl ( I FILL!!-.71-1.1, �eRR39 II E1 er rr fl n¢ i' u 00n00�00�c5nri. ¢ „000 . 0'•00 °0d a I13 000a 0000 0000 I Fast-Response' 11 PMG/RMS Voltage Regulator (RMS Voltage Regulator Circuit Board Shown) Voltage Regulators The following information provides general features, specifications, and functions of available voltage regulators. This information generally applies to a single generator set and multi- ple generator sets with paralleling applications. Refer to the respec- tive generator set specification sheet and see your authorized distribu- tor for information regarding specific voltage regulator applications and availability. Integral Voltage Regulator with Kohler® Decision - Maker ®550 Controller and Menu - Driven Selections (20 -3250 kW Generator Set Models) The voltage regulator is integral to the controller and uses micropro- cessor logic providing ±0.25% no -load to full -load regulation using root - mean - square (RMS) voltage sensing. The voltage regulator features three -phase sensing and is available for 12- or 24 -volt engine electrical systems. Integral Voltage Regulator with Kohler® Decision- Maker®3000 Controller (20 -300 kW Generator Set Models) The voltage regulator is integral to the controller and uses micropro- cessor logic providing -0.5% no -load to full -load regulation using root - mean- square (RMS) voltage sensing. The voltage regulator features three -phase sensing and is available for 12- or 24 -volt engine electrical systems. Digital DVR® 2000E Voltage Regulator (350 -2250 kW Generator Set Models) The digital voltage regulator has ±0.25% no -load to full -load regulation using RMS voltage sensing. The voltage regulator features three -phase sensing and is available for 12- or 24 -volt engine electrical systems. Fast Response”' II PMG with Average Voltage Sensing Voltage Regulator (20 -300 kW Generator Set Models) The solid -state voltage regulator has ±2% no -load to full -load regula- tion using average voltage sensing. The voltage regulator features single- or three -phase sensing options and is available for 12- or 24 -volt engine electrical systems. Available with optional ±1% no -load to full -load regulation using aver- age single -phase voltage sensing. Fast Response""!! PMG with RMS Sensing Voltage Regulator (20 -300 kW Generator Set Models) The solid -state voltage regulator has s0.5% no -load to full -load regula- tion using RMS voltage sensing. The voltage regulator features single- or three -phase sensing options and is available for 12- or 24 -volt engine electrical systems. Not available on all models. DVRe is a registered trademark of Marathon Electric Mtg. Corp. G6 -58 11/OBc Specifications and Features Specification /Feature Volta a Regulator Type Into I h DEC 550 troller integral with DEC 3000 Controller Digital ® 2000E Fast Resp e°'ll Fas esp se°'II w/R ensing Generator Set Availability 20- 50 kW Models 20 -300 kW Models 35 2000 kW Models 20- 0 odels Sele d -300 kW Mod Type Microprocessor based Analog/Discrete Status and Shutdown Indicators LEDs and Digital Display ital Dis la LEDs — DC Power LED Operating Temperature -40 °C to 70 °C ( -40 °F to 158 °F) Storage Temperature -40 °C to 85 °C ( -40 °F to 185 °F) Humidity 5 -95% Non - Condensing MIL - STD -750, Method 711-1C Compliant NA Circuit Protection Solid- State, Redundant Software and Fuses 5 Amp Fuse 15 Amp Fuse Sensing, Nominal 100 -240 Volts (L -N), 50 -60 Hz 95 -600 Volts (L -L), 25 -420 Hz 190 -277 Volts, (L -L) 50 -60 Hz 100 -160 Volts (L -N), 50 -60 Hz Sensing Mode RMS, Single- or 3 -Phase Average, Single- or Three -Phase RMS, Single- or 3 -Phase In Input Requirements P q 8 -36 VDC 180 -240 VAC, 200 -360 Hz (PMG) 8-32 VDC 9 -18 or 18 -36 VDC Continuous Output 100 mA at 12 VDC 3 Amps at 75 VDC 100 mA at 2 VDC Maximum Output P 100 mA at 12 VDC 7.5 Amps at 150 VDC (1 minute) 100 mA at 2 VDC Transition Frequency 50 -70 Hz 50 -70 Hz 40 -70 Hz 50 -70 Hz Exciter Field Resistance NA 18 -25 Ohms NA No -Load to Full -Load Volta a Regulation ±0.25% i0.5% .25% x2 ° * Linear Loads ±0.5% Linear Loads Thermal Drift <0.5% ( -40 °C to 70 °C) [ -40 °F to 158 °F] Range Less than 0.5% for 40 °C (72 °F) Ambient Temperature Change (15 °C to 70 °C) [59 °F to 158 °F] Range <1.0% 40 °C (72 °F) Change ( -40 °C to 70 °C) [ -40 °F to 158 °F] Range <0.5% 40 °C (72 °F) Change ( -40 °C to 70 °C) [ -40 °F to 158 °F] Range Response Time Less Than 5µS Less Than 74 Voltage Adjustment (of system voltage) x10 °� 150 -300 (low volt connection) 300 -600 (high volt connection) Voltage Adjustment Controller Keypad Controller Menu Knob Pushbutton Switches Potentiometer Remote Voltage Adjustment Digital Input Standard/ Analog 0 -5 VDC Input Optional P N/A Remote - Mounted Digital or Analog Input Optional, 46 m (150 ft.) Max Remote - Mounted Potentiometer Optional Remote - Mounted Potentiometer or Analog Input Optional Parallelin Ca abili g P Reactive Droop Standard / A N/A Optional Reactive Droop Kit Required Optional Reactive Droop Kit Required VAR/PF Control Input Standard N/A Optional — Optional VAR/PF Control Kit Required A ±1% (linear loads) voltage regulator with single -phase voltage sensing is available on selected models. DVR® is a registered trademark of Marathon Electric Mfg. Corp. NA Data not available at time of print. IntegraI Voltage Regulator with DecisionMaker® 550 Controller Calibration Ital Display Range Setting Default Selection Voltage Adjustment * • • .j, x10% of System Voltage System Voltage Amplifier Gain Regulator G =' • •j. 1 -10000 100% Underfrequency Unload or Frequency Setpoint Frequency Setpoint 30 to 70 Hz 1 Hz Below System Frequency (ECM) 2 :elow System Frequency (non -ECM) Underfrequency Unload Slope Slope 0 -10 °. •f Rated Voltage (Volts per Cycle) 15 Vo •er Cycle at 480 Volts (3.1 %) Reactive Droop Voltage Droop 0- : °. of System Voltage 4 °° •f System Voltage VAR Co of kVAR Adj. 0 to Rate. . VAR Generating 0 to 35% of Rat- • . VAR Absorbing VAR PF Adjust Co of PF Adj. 0.7 to 1.0 Leading, 0.6 • 0 Lagging 0.8 Lag.' g VAR/PF Gain lent VAR/PF Gain Adj. 1 -10000 100% egral Voltage Regulator with Decision - Maker® 3000 Controller Adjustment Digital Display Range Setting Default Selection Voltage Adjustment Volt Adj. ±10% of System Voltage System Voltage Underfrequency Unload or Frequency Setpoint Frequency Setpoint 42 to 62 Hz 2.5 Hz Below System Frequency Y q cY Underfrequency Unload Slope Slope 0 -10% of System Voltage (Volts per Cycle) 5 Volts per Cycle G8 -58 11roec Integral Voltage Regulator with Decision Maker® 550 Controller • A digital di- . lay and keypad provide access t data. A two - line vacuum luorescent display provides co plete and concise infor ation. • The controller rovides an interface be een the generator set and switchg ar for paralleling app ' ations incorporating multiple generate set and /or utility f =eds. • The controller can ommunicate ith a personal computer directly or on a ne •rk. See s. =c sheets G6 -76, Monitor III Software, and G6 -5• Decisio - Maker®550 Controller Communications, for ore i ormation. • Using optional menu -d an operator can monito and also provide cont , Windows ® -based PC software, ngine and alternator parameters pability. • The controller sup • . its Mo,' bus® RTU (Remote Terminal Unit), an industry .tandard • •en communication protocol. • T : controller • ovides ISO 8 28 -5, Class G3, compliance for . ansient response on som: 20 -300 kW generator set mod Is. See the respective ge :rator set spec sheet for spec t' applications. Voltage egulator Menu 11 D - pl ys AVG L -L V Volt Adjustme • L1 -L2 Volts • L2 -L3 Volts (3 -, hase) • L3 -L1 Volts (3 -p ase) Under Freq. Unload Enabled N/Y • Frequency Setpoint (cut -in point) • Slope Volts- Per -Cycle Reactive Droop Enabled N/Y • Voltage Droop at 0.8 PF - : te, Load VAR Control Enabled N/Y (active only hen the digital input is active) • Total kVAR (running) kVAR Adjustment • Generating /Absorbin• Y/N PF Control Enabled N/Y (droop • Average PF (runni PF Adjustment • Lagging /Leading /N Regulator Gain Adjustment Utility Gain Adjustment Reset Regulator Defaults rated load, 0.8 P g) DVR• is a registered trademark of Marathon Electric Mfg. Corp. Modbus• is a registered trademark of Schneider Electric. Windows is a registered trademark of Microsoft Corporation. Integral Voltage Regulator with Decision - Maker® 3000 Controller • A digital display and pushbutton /rotary dial provide access to data. A two -line LCD display provides complete and concise information. The controller provides ISO 8528 -5, Class G3, compliance for transient response on some 20 -300 kW generator set models. See the respective generator set spec sheet for specific applications. See G6 -100 Decision - Maker® 3000 for more information. Generator Set Calibration Menu • L1 -L2 Volts • L2 -L3 Volts (3- phase) • L3 -L1 Volts (3- phase) • L1 -N Volts • L2 -N Volts • L3 -N Volts (3- phase) Voltage Regulation Menu • Adjust voltage, 1:10% Digital DVR® 2000E Voltage Regulator • • The sealed electronic, solid -state microprocessor -based digital voltage regulator controls the generator set output by regulating the current flow into the exciter field. The digital voltage regulator is equipped with single- and /or three -phase sensing. Single -phase sensing is achieved by connecting terminal E2 and E3 to the same generator set terminal. • Provisions are included in the regulator to allow the paralleling of two or more generator sets using either reactive droop or reactive differential (cross current) compensation with the addition of an external 5 -amp 5VA current transformer (paralleling capability with optional DVR® 2000EC model only). • The underfrequency function allows the generator set to operate with a constant volts- per -hertz characteristic. • The over- excitation function monitors the voltage regulator output voltage and causes the voltage regulator to shut down when the output voltage exceeds the preset trip level of 80 volts for 15 seconds. • The overvoltage function monitors the voltage regulator sensed voltage and causes the voltage regulator to shut down when the sensed voltage exceeds the preset trip levels of 120% for 0.75 seconds. • The voltage regulator is equipped with a sensor that monitors the ambient temperature and will turn itself off when the temperature exceeds 70 °C (158 °F). • The loss of the sensing function causes the voltage regulator to shut down if an open circuit occurs in one or more of the sensing leads. • The field current limit function monitors voltage regulator output current and limits current should a heavy load or short circuit occur across the field output terminals. • The manual mode of field current controls aid in setup and troubleshooting. • The alarm output contacts provide remote indication of fault condition. G8 -58 11/09c Industrial Generator Set Accessories KOHLER.POWER SYSTEMS Line Circuit Breakers 20 -2250 kW 09001 bowNs NATIONALLY REGISTERED 0 Single Circuit Breaker Kit with Neutral Bus Bar 20 -300 kW Model Shown Dual Circuit Breaker Kit with Neutral Bus Bar 20 -300 kW Model Shown Standard Features • The line circuit breaker interrupts the generator set output during a short circuit and protects the wiring when an overload occurs. Use the circuit breaker to manually disconnect the generator set from the load during generator set service. • Circuit breaker kits are mounted to the generator set and are available standard with Toad -side lugs or bus bars and neutral bus bar. • Kohler Co. offers a wide selection of molded -case line circuit breaker kits including single and dual configurations for each generator set. • Four types of line circuit breakers are available: o Magnetic trip o Thermal magnetic trip o Electronic trip o Electronic with Ground Fault Circuit Interruption (GFCI) trip • In addition, line circuit breakers are offered with 80% and 100% ratings (thermal magnetic available only in 80% rating). • Single line circuit breaker kits allow circuit protection of the entire electrical system load. • Dual line circuit breaker kits allow circuit protection of selected priority loads from the remaining electrical system load. • Line circuit breakers comply with the following codes and standards unless otherwise stated. o UL 489 Molded Case Circuit Breakers o UL 1077 Supplementary Protectors o UL 2200 Stationary Engine Generator Assemblies G6-88 4/10c Line Circuit Breaker Types Ground fault trip units are an integral part of the circuit breaker and are not available as field - installable kits. The ground fault pickup switch sets the current level at which the circuit breaker will trip after the ground fault delay. Ground fault pickup values are based on circuit breaker sensor plug only and not on the rating plug multiplier. Changing the rating plug multiplier has no effect on the ground fault pickup values. Magnetic Trip The magnetic trip features an electromagnet in series with the load contacts and a moveable armature to activate the trip mechanism. When a sudden and excessive current such as a short circuit occurs, the electromagnet attracts the armature resulting in an instantaneous trip (UL 1077 circuit breakers). Thermal Magnetic Trip Thermal magnetic trip contains a thermal portion with a bimetallic strip that reacts to the heat produced from the load current. Excessive current causes it to bend sufficiently to trip the mechanism. The trip delay is dependant on the duration and excess of the overload current. Elements are factory- calibrated. A combination of both thermal and magnetic features allows a delayed trip on an overload and an instantaneous trip on a short circuit condition. Electronic Trip These line circuit breakers use electronic controls and miniature current transformers to monitor electrical currents and trip when preset limits are exceeded. Electronic with Ground Fault Trip The ground fault trip feature is commonly referred to as Ground Fault Circuit Interruption (GFCI). Models with GFCI compare current flow in phase and neutral lines, and trip when current unbalance exists. 80% Rated Circuit Breaker Most molded -case circuit breakers are 80% rated devices. An 80% rated circuit breaker can only be applied at 80% of its rating for continuous loads as defined by NFPA 70. Circuit conductors used with 80% rated circuit breakers are required to be rated for 100% of the circuit breaker's rating. The 80% rated circuit breakers are typically at a lower cost than the 100% rated circuit breaker but load growth is limited. 100% Rated Circuit Breaker Applications where all UL and NEC restrictions are met can use 100% rated circuit breakers where 100% rated circuits can carry 100% of the circuit breaker and conductor current rating. The 100% rated circuit breakers are typically at a higher cost than the 80% rated circuit breaker but have load growth possibilities. When applying 100% rated circuit breakers, comply with the various restrictions including UL Standard 489 and NEC Section 210. If any of the 100% rated circuit breaker restrictions are not met, the circuit breaker becomes an 80% rated circuit breaker. Accessories ❑ Neutral Lugs Various neutral lug sizes are available to accommodate multiple cable sizes for connection to the bus bar only. ❑ Alarm Switch The alarm switch indicates that the circuit breaker is in a tripped position caused by an overload, short circuit, ground fault, the operation of the shunt trip, an undervoltage trip, or the push -to- trip pushbutton. The alarm resets when the circuit breaker is reset. ❑ Auxiliary Contacts These switches send a signal indicating whether the main circuit breaker contacts are in the open or closed position. ❑ Bus Bars (units without circuit breakers installed) Bus bar kits are available on alternators with leads for connection to the generator set when circuit breakers are not ordered. Bus bar kits offer a convenient way to connect load leads to the generator set when a circuit breaker is not present. ❑ Ground Fault Annunciation A relay contact for customer connection indicates a ground fault condition and is part of a ground fault alarm. ❑ Lockout Device (padlock attachment) This field - installable handle padlock attachment is available for manually operated circuit breakers. The attachment can accommodate three padlocks and will lock the circuit breaker in the OFF position only. ❑ Overcurrent Trip Switch The overcurrent trip switch indicates that the circuit breaker has tripped due to overload, ground fault, or short circuit and returns to the deenergized state when the circuit breaker is reset. ❑ Undervoltage Trip, 12 VDC or 24 VDC The undervoltage trips the circuit breaker when the control voltage drops below the preset threshold of 35 % -70% of the rated voltage. ❑ Shunt Trip, 12 VDC or 24 VDC A shunt trip option provides a solenoid within the circuit breaker case that, when momentarily energized from a remote source, activates the trip mechanism. This feature allows the circuit breaker to be tripped by customer - selected faults such as alternator overload or overspeed. The circuit breaker must be reset locally after being tripped. Tripping has priority over manual or motor operator closing. ❑ Shunt Trip Wiring Connects the shunt trip to the generator set controller. GG88 4110c Line Circuit Breaker Specifications 80% Rating Circuit Breaker 1 Q0% Rating Circuit Breaker Gen. Set kW Alt. Model Ampere Range Trip Type C. B. Frame Style 20 -60 4P /4Q 30 -100 Magnetic, UL 1077 E (480 V max.) Magnetic, UL 1077 with 12 V shunt trip Magnetic, UL 1077 with 24 V shunt trip 15 -150 Thermal magnetic H 175 -250 Thermal magnetic J 60 -180 4S /4V 30 -100 Magnetic, UL 1077 E (480 V max.) Magnetic, UL 1077 with 12 V shunt trip Magnetic, UL 1077 with 24 V shunt trip 15 -15. Thermal magnetic H - 250 300 -400 Thermal magnetic OJ Thermal magnetic L 600 Electronic D Electronic GFCI 700 -800 Thermal magnetic M 800 Electronic P B00 Electronic GFCI 200 -300 4UA 15 -150 Thermal magnetic H 175 -250 Thermal magnetic J 300 -400 Thermal magnetic L 600 Electronic D Electronic GFCI 700 -800 Thermal magnetic M 1000 -1200 Thermal magnetic P 800 -1200 Electronic P 800 -1200 Electronic GFCI 350 -900 (small ext. box) (no 5M4044) 4M /5M w/leads 300 -400 Thermal magnetic L 600 Electronic D Electronic GFCI 700 -800 Thermal magnetic M 1000 -1200 Thermal magnetic P 800 -1200 Electronic P Electronic GFCI 350 -900 (large ext. box) (no 5M4044) *1' 4M /5M w /leads 1600 -2500 Thermal magnetic R Electronic Electronic GFCI 1000- 2250 and 900 kW with 5M4044 (large ext. box) ** 5M/7M w/bus bars 1200 -2500 Thermal magnetic R Electronic Electronic GFCI Gen. t kW Alt. Model Ampere Range Trip Type C. B. Frame Style 20 -60 4P/4Q 150 -400 Electronic D Electronic GFCI 60 -180 4- ,V 150 -400 Electronic D Electronic GFCI 600 -800 Electronic P Electronic GFCI 200 -300 4UA 50 -400 Electronic D Electronic GFCI 600- 00 Electronic P Electronic GFCI 350 -900 (small ext. box) (no 5M4044) 4M /5M w /leads 150 -400 Electronic D Electronic GFCI 600 -1200 ctronic P Ele onic GFCI 350 -900 (large ext. box) (no 5M4044) *t 4M /5M w /leads 1600 -2500 Electr • , is R Electroni GFCI 3000 Electronic NW Electronic GF• 1000- 2250 and 900 kW with 5M4044 (large * ext. box) = 5M/7M w /bus bars 1200 -2500 Electronic R Electronic GFCI 3000 Electronic NW Electronic GFCI Circuit Breaker Lugs Per Phase (AI /Cu) Frame Size Ampere Range Wire Range E (480 V max.) 30 -100 Up to two wire terminals fitting 10 -32 or 1/4 -20 stud H 15 -150 One #14 to 3/0 CD 175 One 1/0 to 4/0 20 250 One 3/0 to 350 kcmil L 300 -400 One #1 to 600 kcmil Al D 150 -400 One #2 to 500 kcmil Al One #2 to 600 kcmil Cu 600 Two 2/0 to 500 kcmil Al Two 2/0 to 350 kcmil Cu M 700 -800 Three 3/0 to 500 kcmil P 600 -800 Three 3/0 to 500 kcmil 1000 -1200 Four 3/0 to 500 kcmil R 1600 -2500 (8) lugs per phase rated for (1) #4 -600 kcmil or (2) 1/0 -250 kcmil NW 3000 * Available as front or rear facing circuit breaker on junction box. Front facing circuit breakers are not available on the 600- 2000REOZM, 600- 2000REOZMB, and 400- 800RZW models t Front facing circuit breakers for 450 /500REOZVB models are available for units with standard air cleaner and not with heavy -duty air cleaner. $ The 5M4044 is a 4-bus alternator and has bus -type mounting. 06-88 4/10c KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920 - 565 -3381, Fax 920 -459 -1646 For the nearest sales and service outlet in the US and Canada, phone 1 -800- 544 -2444 KohlerPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264 -6422, Fax (65) 6264 -6455 Line Circuit Breaker Applications Single Circuit Breaker Installations Du . I Circuit Breaker Installations A generator set with a single circuit breaker installed typically feeds a single transfer switch and then a distribution panel. This allows protection of the entire system. Line C.B. To Remaining Building Loads Single line circuit breaker configuration where circuit breaker trip can trip causing all power to building loads including priority load to be disrupted. To Priority Load(s) DtI Circuit Breaker Combinations Alternat• Model First C. B. Frame Size Second C. B. Frame Size Comments 4P /4Q /4S/ 4V/4UA H — 100% rating, no GFCI 4UA — H, J, L, or D 4S/4V/4UA L — H, J, L, or D 4P/4Q/4S/ 4V /4UA D — 100% rating, standard or GFCI 4S /4V /4UA M — 100% rating, no GFCI P — 100% rating, standard or FCI 4P /4Q /4S/ 4V /4UA H H J H or J 4S /4V /4UA L H, J, or L 4P /40/ 4S /4V D H, J, L, or D 100% rating, no • CI g 4UA D H, J, L, or D Primary or sec. avail - ■ = as 100% rating, std. or GFCI Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. A gene tor set with dual circuit breakers installed is used to segregat: critical loads. Typically, one circuit breaker will feed a main trans - r switch with noncritical loads and the other circuit breaker will -ed a second transfer switch that feeds critical loads. First Second Line C.B. Line C.B. L y To Remaining To Priority Lo. . (s) Building Loads Dual line circuit breaker configuration where first circuit breaker can trip allowing second circuit breaker to continue supplying power to priority load(s). Alternator Model First . B. Frame Size Second C. B. Frame Size Comments 4S /4V H, J, L, or D 100% rating, no GFCI 4UA M H, J, L, or D D available as GFCI 4S /4V P H, J, L, or D 100% rating, no GFCI 4UA P J, L, or D P and /or D available as GFCI P 100% rating, no GFCI 4M /5M/7M All — Dual circuit breaker configurations available as `kgineered Specials DISTRIBUTED BY: 0 2007, 2010 by Kohler Co. All rights reserved. G6-B8 4/10c Industrial Generator Set Accessories KOHLERSPOWER SYSTEMS System Batteries 09001 NATIONALLY REGISTERED Typical Overall Dimensions Battery Specifications • Kohler Co. selects batteries to meet the engine manufacturer's specifications and to comply with NFPA requirements for engine - cranking cycles. • Heavy -duty starting batteries are the most cost - effective means of engine cranking and provide excellent reliability in generator set applications. • Batteries are rated according to SAE standard J -537. All batteries are 12 -volt and have lead- calcium or lead- antimony plates with sulfuric acid electrolyte. • Most generator set battery kits offer dry- charged or wet - charged batteries. • Tough polypropylene cases protect against . life- shortening vibration and impact damage. • Removable cell covers allow checking of electrolyte specific gravity. A B 4D 8D O a 31 0 24F Battery Post Layouts A —C and Styles 1 -2 2 Post 3/8 -16 UNC -2A thread Notes: Dimensions are in mm; 25.4 mm equals 1 inch. BCI group numbers shown in italics. Order stud kit 254427 to convert from Style 2 to Style 1. Positive, 17.48 dia. Negative, 15.88 dia. 15.88 height 1:9 taper 12.7 -19.1 height G6-18 12/092 Use the tables to find the Battery Kit Number and Charge Type for your model and then go to the System Batteries Specifications table on the last page for battery specifications. Batteries are for applications below and above 0 °C (32 °F). Gas Models with 12 -Volt Engine Electrical Systems Diesel Models with 12 -Volt Engine Electrical Systems Models Charge Type Battery Kit Number 25RZGB Wet PA- 256985 3ORZG Wet PA- 256985 3ORZGB Wet PA- 256985 35RZG Wet PA- 256985 40REZG Wet PA- 256985 45REZG Wet PA- 256985 45RZG Wet PA- 256985 50REZG Wet PA- 256985 50RZGB Wet PA- 256985 60REZG Wet PA- 256985 6ORZG Wet PA- 256985 80REZG Wet PA- 256985 80RZG Wet PA- 256985 100REZG Wet PA- 256985 100RZG Wet PA- 256985 125REZG Wet PA- 256985 125RZG Wet PA- 256985 150REZG Wet PA- 256985 15ORZGB Wet PA- 256985 Gas Models with 24 -Volt Engine Electrical Systems Models Charge Type Battery Kit Number 180REZX Wet PA- 324588 180RZX Wet PA- 324588 200REZX Wet PA- 324588 200RZX Wet PA- 324588 250REZX Wet PA- 324588 250RZX Wet PA- 324588 400REZX Wet PA- 324588 400RZX Wet PA- 324588 Models Charge Type Battery Kit Number 10REOD /REODB* Wet PA- 256985 10REOD /REODB* Dry PA- 225290 10REOZD /REOZDB* Wet PA- 256985 10REOZD /REOZDB* Dry PA- 225290 15REOD /REODB* Wet PA- 256985 15REOD /REODB* Dry PA- 225290 15REOZD /REOZDB* Wet PA- 256985 15REOZD /REOZDB* Dry PA- 225290 20REOD/REODB* Wet PA- 256985 20REOD /REODB* Dry PA- 225290 20REOZD /REOZDB* Wet PA- 256985 20REOZD /REOZDB* Dry PA- 225290 20REOZJB Wet PA- 256985 20REOZJC Wet PA- 256985 30REOZJB Wet PA- 256985 30REOZJC Wet PA- 256985 40REOZJB Wet PA- 256985 40REOZJC Wet PA- 256985 50REOZJB Wet PA- 256985 50REOZJC Wet PA- 256985 60REOZJB Wet PA- 256985 60REOZJC Wet PA- 256985 80REOZJB Wet PA- 256985 80REOZJD Wet PA- 256985 80REOZJE Wet PA- 256985 100REOZJB Wet PA- 336692 100REOZJD Wet PA- 256985 100REOZJE Wet PA- 256985 125REOZJB Wet PA- 336692 125REOZJD Wet PA- 336692 150REOZJB Wet PA- 336692 150REOZJD Wet PA- 336692 * Service kit GM40633 may be required when the original battery is replaced. See Service Bulletin SB -658. G6-18 12/09z KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920- 565 -3381, Fax 920- 459 -1646 For the nearest sales and service outlet in the US and Canada, phone 1- 800 - 544-2444 KohlerPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264-6422, Fax (65) 6264 -6455 Use the tables to find the Battery Kit Number and Charge Type for your model and then go to the System Batteries Specifications table on the last page for battery specifications. Batteries are for applications below and above 0 °C (32 °F). Diesel Models with 24 -Volt Engine Electrical Systems, continued Models 1 Charge Type 1 Battery Kit Number Dual Starter Motors, continued 1500REOZDC Dry GM28546 -KP1 1500REOZDC Wet GM34405 -KP1 1600REOZM Dry GM28546 -KP1 1600REOZM Wet GM34405 -KP1 1600REOZMB Dry GM28546 -KP1 1600REOZMB Wet GM34405 -KP1 1750REOZDC Dry GM28546 -KP1 1750REOZDC Wet GM34405 -KP1 175OREOZMB Dry GM28546 -KP1 1750REOZMB Wet GM34405 -KP1 1820REOZM Dry GM28546 -KP1 1820REOZM Wet GM34405 -KP1 • System Batteries Specifications Models I Charge Type Battery Kit Number Dual Starter Motors, continued 2000REOZDC Dry GM28546 -KP1 2000REOZDC Wet GM34405 -KP1 2000REOZM Dry GM28546 -KP1 2000REOZM Wet GM34405 -KP1 2000REOZMB Dry GM28546 -KP1 2000REOZMB Wet GM34405 -KP1 225OREOZDC Dry GM28546 -KP1 2250REOZDC Wet GM34405 -KP1 2500REOZDB Dry GM28546 -KP1 2500REOZDB Wet GM34405 -KP1 2800REOZDB Dry GM28548 -KP1 2800REOZDB Wet GM34405 -KP1 3000REOZD Dry GM28546 -KP1 3250REOZD Wet GM34405 -KP1 Battery Kit Number Charge Type* Battery Part Number Battery City. per Kit BC! Group Size Battery SAE Dimensions, mm (in.) L W H Cold Cranking Amps at -18 °C (0 °F) Minimum Reserve Capacity Minutes at 27 °C (80 °F) Minimum Battery Post Layout and Style GM22297 -KP1 Dry GM22349 2 8D 527.1 (20.8) 282.4 (11.1) 276.4 (10.9) 1150 400 A/1 GM28546 -KP1 Dry GM22349 4 8D 527.1 (20.8) 282.4 (11.1) 276.4 (10.9) 1150 400 N1 GM34404-KP1 Wet GM34399 2 8D 527.1 (20.8) 282.4 (11.1) 276.4 (10.9) 1150 400 A/1 GM34405 -KP1 Wet GM34399 4 80 527.1 (20.8) 282.4 (11.1) 276.4 (10.9) 1150 400 A/1 PA- 225290 Dry 225289 1 24 273.0 (10.8) 173.0 (6.8) 228.6 (9.0) 650 130 C/1 6-PA-256985 Wet 256984 1 24 273.0 (10.8) 173.0 (6.8) 228.6 (9.0) 650 120 C/1 PA- 324588 Wet 324586 2 31 330.2 (13.0) 173.0 (6.8) 239.8 (9.4) 950 185 B/2 PA- 324589 Dry 324587 2 31 330.2 (13.0) 173.0 (6.8) 239.8 (9.4) 950 200 B/2 PA- 336071 Wet 256984 2 24 273.0 (10.8) 173.0 (6.8) 228.6 (9.0) 650 120 C/1 PA- 336692 Wet 324586 1 31 330.2 (13.0) 173.0 (6.8) 239.8 (9.4) 950 185 B/2 PA- 354065 Wet 354147 4 31 330.2 (13.0) 173.0 (6.8) 239.8 (9.4) 700 170 B/2 * Charge type: Dry- charged batteries do not contain electrolyte. Supply and add electrolyte per instructions enclosed with each kit. Wet- charged batteries contain electrolyte and have removable covers. NOTE: Battery kit numbers on the Price List may appear with PA- (loose kit) and /or without PA- (installed kit) for some generator set models. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler© generator set distributor for availability. DISTRIBUTED BY: © 2001, 2002, 2003, 2004, 2005, 2008, 2007, 2008, 2008 by Kohler Co. All rights reserved. G6 -18 12/OBz Industrial Generator Set Accessories KOHLERPO\IVER SYSTEMS Float /Equalize Battery Charger 09001 P(7✓VER SYSTEMS NATIONALLY REGISTERED Q WARNING per cam pos IrNY VbA. Nlstl �l9b Wry D.C. AC. OUTPUT INPUT 0 0 TYPE ABC TYPE ABC 25 A 120 VAC-7A 240 VAC-5A POWER 0 ON 5 10 \DC AMMETER 5 0;520 0 �� 1.GO ��ui� )5 VOLTS 0 0 Specifications Standard Features • Kohler automatic battery chargers feature two charging modes to keep lead -acid and nickel - cadmium batteries fully charged without overcharging. The battery charger automatic float -to- equalize operation maintains battery voltage with no manual intervention. • Temperature compensation feature prevents overcharging or undercharging battery at high /low ambient temperatures. • Current - limiting circuitry prevents battery charger from overload at low battery voltage and during a short circuit. The ten amp DC current limit allows the battery charger to remain connected to.the battery during engine cranking. • Battery charger complies with NFPA 110 code requirements when equipped with optional alarm circuit board. Alarm board features low battery voltage, high battery voltage, and battery charger malfunction alarm contacts. Loose Battery Charger Kit No. installed Battery Charger Kit Nos. NFPA 110 Alarm Outputs Output Number of Cells Voltage Amps Lead Acid Ni-Cd PAD - 292862 — No 12 10 6 9 — Yes li PAD - 292863 PAD - 292864 GM28562 -KA2, -KA4 No 24 12 18 PAD - 292865 GM28562- KA1, -KA3 Yes AC Input Voltage, Frequency 120/240 VAC, 50/60 Hz DC Voltage Regulation 111% Weight (battery charger without mounting brackets) 11.8 kg (26 Ib.) Dimensions, L x D x H (battery charger without mounting brackets) 271 x 143 x 422 mm (10.67 x 5.63 x 16.63 in.) Note: Installed battery charger kits are available on selected generator set models. See your authorized distributor for availab lity. G6-15 5/05i Automatic Float to Equalize When the battery loses its charge, the battery charger operates in the High Rate Constant Current Mode until the battery voltage rises to the preset equalize level. At the preset equalize level, the battery charger switches to the constant voltage Equalize Mode until the current required to maintain this voltage drops to 50% of the battery charger's high rate current. The battery charger then switches to the lower constant voltage Float Mode when the battery nears full charge. The battery charger continues to operate in this mode until AC input power disconnects or the current required to maintain the battery at the float voltage setting exceeds 6 amps. Equalize Voltage - Float Voltage 50% of High Rate Time —i El High Rate Constant Current Mode Equalize Mode 0 Float Mode Float Current Temperature Compensation The battery charger compensates for battery temperature using a negative temperature coefficient. The battery charger provides temperature compensation of - 2mv / °C per cell over the ambient temperature range of -40 °C up to 60 °C. The temperature compensation automatically adjusts the float and equalize voltage settings to prevent the battery from overcharging at high ambient temperatures and undercharging at low ambient temperatures. Figure 1 60 U 40 Et:s_ E 20 0 as as -20 92 94 96 98 100 102 104 106 % of Nominal Charging Voltage Figure 2 Standard Features • Ammeter and voltmeter indicate battery charging rate with 5% full -scale accuracy. POWER ON lamp indicates battery charger is operating. • AC input and DC output fuses prevent battery charger damage from abnormal overload and short- circuit conditions. • Operational temperature range is from -40 °C ( -40 °F) to 60 °C (140 °F). Battery charger float and equalize voltage automatically adjust throughout the temperature range. • Reverse polarity protection circuitry prevents battery charger from energizing if improperly connected. • Internal terminal blocks for AC input and DC output/ sensing lead connections. • DC voltage regulation of ±1% from no load to full load and AC input line voltage variations of ±10 %. • UL listed /CSA certified. • Wall- mount, slotted enclosure with knockouts for customer conduit installation. • Reconnection blocks allow operation at 120 or 240 volts AC, single phase, 50 or 60 hertz. • Battery charger circuitry protected from AC line and DC load voltage spikes and transients. • Terminal block for remote battery sensing leads. • Automatic float -to- equalize operation with individual potentiometer adjustments. Charge up to 12 lead -acid or 18 nickel- cadmium battery cells. • No adjustments are necessary for lead -acid or nickel- cadmium batteries. • Oversized transformer and SCR heatsink allow constant current charging at 10 amps up to the equalize voltage setting for fastest battery charging. Note: The battery charger will discharge the engine starting battery(ies) when the battery charger is connected to the battery(ies) and is not connected to an AC power supply. To prevent engine starting battery(ies) discharge, install battery charger relay kit GM39659. KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920 - 565 -3381, Fax 920 -459 -1646 For the nearest sales and service outlet in the US and Canada, phone 1- 800 -544 -2444 Kohl erP owe rSystems. com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264 -6422, Fax (65) 6264 -6455 10.67 [271] 7.00 [178] - .500 DIA. X .219 DIA. [12.7 X 5.6] KEYHOLE 2 PLACES m WARNING D C. A.C. OUTPUT INPUT TYPE ABC TYPE ABC 25 A 120 VAC -7A 240 VAC-5A POWER \O Ctj 5 ,0 \DL AMMETER • y 10 15 20 1'4 VOLT •jam I® A 25 [6] DIA. (2 HOLES) 7.00 [178] AC TERMINAL BLOCK DC TERMINAL BLOCK SENSE OUTPUT VIEW B -B CUSTOMER CONNECTIONS LV - N.O. CONTACTS, CLOSE ON LOW BATTERY VOLTAGE HV - N.O. CONTACTS, CLOSE ON HIGH BATTERY VOLTAGE CM - N.O. CONTACTS, CLOSE ON LOSS OF AC INPUT OR LOSS OF DC OUTPUT VIEW A -A OPTIONAL ALARM BOARD NVADJ. LVADJ. o0 ADV -5971 Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. DISTRIBUTED BY: ® 1992. 1993, 1994, 1995, 1999, 2003, 2005 by Kohler Co. All rights reserved. G6-15 5/051 CUSTOMER INPUT CONNECTIONS CUSTOMER OUTPUT CONNECTIONS AC TERMINAL BLOCK 120 VOLT INPUT 240 VOLT INPUT DC TERMINAL BLOCK BATTERY SENSING CONNECTIONS IF CHARGER OUTPUT LEADS ARE LONGER THAN 15 FT.. DISCONNECT TERMINAL BLOCK ?HIV'023150 1'23158 9 Q 4 0 0 .40 0 0 / `�j-� m 1 1 GRDGRD 11 6 5 / V 9 i JUMPERS SENSE USE MINIMUM . I- -I.-I._I.i.O ���I(1ltll(s'II AND RUN SEPARATE (FADS TO BATTERY. 18 GA. WARE. BATTERY CONNECTIONS 1 I 1 NOTE: BATTERY CHARGER 19 CONNECTED FOR 120 VOLT INPUT AS STANDARD. WIRES MUST BE REPOSITIONED AS SHOWN TO CONNECT TO 240 VOLT INPUT. AC INPUT FUSE MUST BE CHANGED TO AGREE AS SHOWN BELOW. FUSE SUPPLED. NPUT RUSE 120 VAC 7A, TOPE ABC 240 VAC BA. TYPE ABC POS. 8 NEO. USE MIN. 10 GA WIRE SENSE EM NOTE: FOR DC CONNECTIONS. USE STRANDED COPPER WIRE. 600V. 1059E 1270 VINYL PLASTIC INSULATION. UL STYLE 1015, CSA TYPE TEW. 219868 AC TERMINAL BLOCK DC TERMINAL BLOCK SENSE OUTPUT VIEW B -B CUSTOMER CONNECTIONS LV - N.O. CONTACTS, CLOSE ON LOW BATTERY VOLTAGE HV - N.O. CONTACTS, CLOSE ON HIGH BATTERY VOLTAGE CM - N.O. CONTACTS, CLOSE ON LOSS OF AC INPUT OR LOSS OF DC OUTPUT VIEW A -A OPTIONAL ALARM BOARD NVADJ. LVADJ. o0 ADV -5971 Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® generator set distributor for availability. DISTRIBUTED BY: ® 1992. 1993, 1994, 1995, 1999, 2003, 2005 by Kohler Co. All rights reserved. G6-15 5/051 Industrial Generator Set Accessories KOHLERPOWER SYSTEMS Weather /Sound Enclosure and Subbase Fuel Tank Package 09001 POWER SYSTEMS NATIONALLY REGISTERED c.; 0 EP 0 20- 60REOZJC 80 /100REOZJE ,J Applicable to the following: 20- 60REOZJC -- -- 80 /100REOZJE 125REOZJF 150- 275REOZJE Weather Enclosure Standard Features • Internal- mounted critical silencer and flexible exhaust connector. • Lift base or tank - mounted, steel construction with hinged doors. • Fade -, scratch -, and corrosion - resistant Kohler® cream beige powder -baked finish. • Lockable, flush- mounted door latches. • Vertical air inlet and outlet hoods with 90 degree angles to redirect air and reduce noise. • Certified to withstand 241 kph (150 mph) wind load rating. Available with 20- 60REOZJC and 180 /200REOZJE models only. -Sound Enclosure Standard Features • Includes all of the weather enclosure features with the addition of acoustic insulation material. • Lift base or tank - mounted, steel or aluminum construction with hinged doors. Aluminum enclosures are recommended for high humidity and /or high salt/ coastal regions. • Acoustic insulation that meets UL 94 HF1 flammability classification and repels moisture absorption. • Sound attenuated enclosure that uses up to 51 mm (2 in.) of acoustic insulation. 'bbase Fuel Tank Features • The above - ground rectangular secondary containment tank mounts directly to the generator set, below the generator set skid (subbase). • Both the inner and outer tanks have emergency relief vents. 0 150- 275REOZJE and 125REOZJF G8 -99 7/10k Page 1 • Flexible fuel lines are provided with subbase fuel tank selection. • The secondary containment generator set base tank meets UL 142 tank requirements. The inner (primary) tank is sealed inside the outer (secondary) tank. The outer tank contains the fuel if the inner tank leaks or ruptures. Weather and Sound Enclosure Fade -, scratch -, and corrosion- resistant powder -baked finish Alternator access panel Rodent guards and skid end caps prevent animal entry Hinged doors for ease of servicing Lockable, flush - mounted door latches prevent tampering Enclosed exhaust silencer for improved safety and noise reduction Vertical air discharge through an air outlet grille j1. ■i•�uuu..rru.rrr.uuu.. ■■uul•■■•II•..:ru.r. ■■'u■ lit'm lit Maximo til is Vas •••I•a•a•• tin la•WEa•'• __ � D i INIMIIMIIIIIIMML • O •111111: 1r Fixed air flow inlet grille Oil drain and radiator drains Acoustic insulation meeting UL 94 HFt flammability classification Note: 20- 60REOZIC models shown, other models are similar. Refer to the respective ADV drawings for details. ADV -7429- Enclosure Features • Available in steel (14 gauge) formed panel, solid construction. Preassembled package offering corrosion resistant, dent resilient structure mounting directly to lift base or fuel tank. • Powder -baked paint. Superior finish, durability, and appearance. • Internal critical exhaust silencer offering maximum component life and operator safety. • Interchangeable modular panel construction. Allows complete serviceability or replacement without compromising enclosure design. • Cooling /combustion air intake with a horizontal air inlet. Sized for maximum cooling airflow. • Service access. Multi - personnel doors for easy access to generator set control and servicing of the fuel fill, fuel gauge, oil fill, and battery. • Cooling air discharge. Weather protective design featuring a vertical air discharge outlet grille. Redirects cooling air up and above enclosure to reduce ambient noise. Additional Sound Enclosure Features • Available in steel (14 gauge) or aluminum 3.2 mm (0.125 in.) formed panel, solid construction. • Attenuated design. Acoustic insulation UL 94 HF1 listed for flame resistance offering up to 51 mm (2 in.) mechanically restrained acoustic insulation. • Cooling air discharge. The sound enclosures include acoustic insulation with urethane film. G8 -99 7/10k Page 2 Subbase Fuel Tank Electrical stub -up area open to bottom Removable engine supply diptube Emergency inner tank relief vent Normal vent Low fuel level switch Additional fitting for optional accessory 00 0 0 0 O 00 0 0 0 0 0 0/ D / 0 Oil 0 111 / 0 ! l O 1 000 0 " /0 OD 0 00 0 D 0 Fuel leak detection switch Removable fuel retum diptube Fuel fill with \ lockable cap and Fuel level 203 mm (8 in.) riser gauge Emergency outer tank relief vent Basin drain Note: 20- 60REOZJC models shown, other models are similar. Refer to the respective ADV drawings for details. ADV -7430- Standard Subbase Fuel Tank Features • Extended operation. Usable tank capacity offers full load standby operation of up to 72 hours. • UL listed. Secondary containment generator set base tank meeting UL 142 requirements. • NFPA compliant. Designed to comply with the installation standards of NFPA 30 and NFPA 37. • Integral external lift lugs. Enables crane with spreader -bar lifting of the complete package (empty tank, mounted generator set, and enclosure) to ensure safety. • Emergency pressure relief vents. Vents ensure adequate venting of the inner and outer tank under extreme pressure and /or emergency conditions. • Normal vent with cap. Vent is raised above lockable fuel fill. • Low fuel level switch. Annunciates a 50% low fuel level condition at generator set control. • Leak detection switch. Annunciates a contained primary tank fuel leak condition at generator set control. • Electrical stub -up. • State tank designed to comply with the installation standards of the Florida Dept. of Environmental Protection (FDEP) File No. EQ -634. 86 -99 7/10k Page 3 r??' L) J 1 8 1 1 J r ' 111 El 0 ! l Basin drain Note: 20- 60REOZJC models shown, other models are similar. Refer to the respective ADV drawings for details. ADV -7430- Standard Subbase Fuel Tank Features • Extended operation. Usable tank capacity offers full load standby operation of up to 72 hours. • UL listed. Secondary containment generator set base tank meeting UL 142 requirements. • NFPA compliant. Designed to comply with the installation standards of NFPA 30 and NFPA 37. • Integral external lift lugs. Enables crane with spreader -bar lifting of the complete package (empty tank, mounted generator set, and enclosure) to ensure safety. • Emergency pressure relief vents. Vents ensure adequate venting of the inner and outer tank under extreme pressure and /or emergency conditions. • Normal vent with cap. Vent is raised above lockable fuel fill. • Low fuel level switch. Annunciates a 50% low fuel level condition at generator set control. • Leak detection switch. Annunciates a contained primary tank fuel leak condition at generator set control. • Electrical stub -up. • State tank designed to comply with the installation standards of the Florida Dept. of Environmental Protection (FDEP) File No. EQ -634. 86 -99 7/10k Page 3 State Code Subbase Fuel Tank Options Bottom Clearance /Coating ❑ I- beams, provides 106 mm (4.2 in.) of ground clearance ❑ Epoxy mastic coating Fuel in Basin Options ❑ Fuel in basin switch, Florida Dept. of Environmental Protection (FDEP) File No. EQ -682 approved Fuel Fill Options ❑ Fill pipe extension to within 152 mm (6 in.) of bottom of fuel tank. ❑ 18.9 L (5 gallon) spill containment with 95% shutoff .)Z18.9 L (5 gallon) spill containment 18.9 L (5 gallon) spill containment fill to within 152 mm (6 in.) of bottom of fuel tank ❑ 26.5 L (7 gallon) spill containment, Florida Dept. of Environmental Protection (FDEP) File No. EQ -226 approved ❑ 26.5 L (7 gallon) spill containment with 95% shutoff, Florida Dept. of Environmental Protection (FDEP) File No. EQ -226 approved Fuel Supply Options ❑ Fire safety valve (installed on fuel supply line) ❑ Ball valve (installed on fuel supply line) High Fuel Level Switch High fuel level switch ❑ High fuel level switch, Florida Dept. of Environmental Protection (FDEP) File No. EQ -682 approved Normal Vent Options ❑ 3.7 m (12 ft.) above grade (without spill containment) ❑ 3.7 m (12 ft.) above grade (with spill containment) Tank Marking Options ❑ 3Decal, Combustible Liquids - Keep Fire Away (qty. 2) ❑ Decal, NFPA 704 identification (qty. 2) ❑ Decal, tank number and safe fuel fill height (qty. 2) ❑ Decal, tank number and safe fuel fill height, NFPA 704 identification Enclosure and Subbase Fuel Tank Specifications Fuel Tank Capacity, L (gal.) Est. Fuel Supply Hours at 60 Hz w /Full Load Nominal /Actual Enclosure and Subbase Fuel Tank Fuel Tank Height, mm (in.) Sound Enclosure, Sound Pressure at 7 m (23 ft.), dB(A) Max. Dimensions, mm (in.) Weight, kg (Ib.) Length Width Height With Steel Enclosure With Aluminum Enclosure 20REOZJC Lifting Base 0 2320 (91.3) 1077 (42.4) 1384 (54.6) 943 (2080) 830 (1830) 100 (4) 68 294 (78) 24/41 1671 (65.8) 1272 (2806)* 1159 (2556)* 254 (10) 427 (113) 36/60 1773 (69.8) 1321 (2913)* 1208 (2663)* 358 (14) 626 (165) 48/87 1925 (75.8) 1393 (3073)* 1280 (2823)* 508 (20) 20REOZJC with State Code Fuel Tank# 442 (116) 24/61 2896 (114) 1040 (40.9) 1671 (65.8) 1362 (3003)* 1249 (2753)* 358 (14) 68 558 (147) 48/77 1849 (72.8) 1459 (3217)* 1346 (2967)* 432 (17) 960 (253) 72/133 2103 (82.8) 1514 (3338)* 1401 (3088)* 686 (27) 30REOZJC Lifting Base 0 2320 (91.3) 1077 (42.4) 1384 (54.6) 1007 (2220) 894 (1970) 100 (4) 68 294 (78) 24/27 1671 (65.8) 1336 (2946)* 1223 (2696)* 254 (10) 427 (113) 36/40 1773 (69.8) 1385 (3053)* 1271 (2803)* 358 (14) 626 (165) 48/59 1925 (75.8) 1457 (3213)* 1344 (2963)* 508 (20) 30REOZJC with State Code Fuel Tank# 442 (116) 24/41 2896 (114) 1040 (40.9) 1671 (65.8) 1424 (3139)* 1311 (2889)* 358 (14) 68 558 (147) 48/52 1849 (72.8) 1521 (3353)* 1408 (3103)* 432 (17) 960 (253) 72/90 2103 (82.8) 1576 (3474)* 1463 (3224)* 686 (27) 40REOZJC Lifting Base 0 2320 (91.3) 1077 (42.4) 1384 (54.6) 966 (2130) 853 (1880) 100 (4) 68 427 (113) 24/33 1773 (69.8) 1344 (2963)* 1231 (2713)* 358 (14) 626 (165) 48/59 1925 (75.8) 1416 (3123)* 1303 (2873)* 508 (20) 958 (253) 72/90 2179 (85.8) 1736 (3826)* 1622 (3576)* 762 (30) G6.99 7/10k Page 4 Enclosure and Subbase Fuel Tank Specifications (continued Fuel Tank Capacity, L (gal.) Est. Fuel Supply Hours at 60 Hz w/Full Load Nominal /Actual Enclosure and Subbase Fuel Tank Fuel Tank Height, mm (In.) Sound Enclosure, Sound Pressure at 7 m (23 ft.), dB(A) Max. Dimensions, mm (In.) Weight, kg (Ib.) Length Width Height With Steel Enclosure With Aluminum Enclosure 40REOZJC with State Code Fuel Tan 442 (116) 24/34 2896 (114) 1040 (40.9) 1671 (65.8) 1451 (3199)* 1338 (2949)* 358 (14) 68 960 (253) 48/74 2103 (82.8) 1575 (3472)* 1462 (3222)* 686 (27) 1411 (372) 72/109 2332 (91.8) 1726 (3805)* 1613 (3555)* 914 (36) 50REOZJC Lifting Base 0 2320 (91.3) 1077 (42.4) 1384 (54.6) 1027 (2265) 914 (2015) 100 (4) 68 427 (113) 24/26 1773 (69.8) 1405 (3098)* 1292 (2848)* 358 (14) 626 (165) 36/38 1925 (75.8) 1477 (3258)* 1364 (3008)* 508 (20) 958 (253) 48/58 2179 (85.8) 1736 (3826)* 1622 (3576)* 762 (30) 50REOZJC with State Code Fuel Tank# 442 (116) 24/27 2896 (114) 1040 (40.9) 1824 (71.8) 1529 (3371)* 1416 (3121)* 358 (14) 68 960 (253) 48/58 2103 (82.8) 1653 (3644)* 1540 (3394)* 686 (27) 1411 (372) 72/86 2332 (91.8) 1804 (3977)* 1691 (3727)* 914 (36) 60REOZJC Lifting Base 0 2320 (91.3) 1077 (42.4) 1384 (54.6) 1164 (2566) 1051 (2316) 100 (4) 68 493 (130) 24/26 1773 (69.8) 1566 (3452)* 1452 (3202)* 406 (16) 792 (210) 36/42 2052 (80.8) 1687 (3719)* 1574 (3469)* 635 (25) 958 (253) 48/50 2179 (85.8) 1736 (3826)* 1622 (3576)* 762 (30) 60REOZJC with State Code Fuel Tan 598 (147) 24/29 2895 (114) 1040 (40.9) 1849 (72.8) 1616 (3563)* 1503 (3313)* 432 (17) 68 960 (253) 48/50 2103 (82.8) 1767 (3896)* 1654 (3646)* 686 (27) 1411 (372) 72/74 2332 (91.8) 1918 (4228)* 1805 (3978)* 914 (36) 80REOZJE Lifting Base 0 2821 (111.1) 1156 (45.5) 1525 (60) 1483 (3269) 1351 (2979) 102 (4) 68 757 (200) 24/29 1880 (74) 1851 (4080)* 1719 (3790)* 457 (18) 1314 (347) 48/50 2185 (86) 2108 (4647)* 1976 (4357)* 762 (30) >I 815 (215) 24/31 2821 (111.1) 1156 (45.5) 1525 (60) 1592 (3510) 1461 (3220) 102 3400 (133.9) 1156 (45.5) 1855 (73) 1996 (4400)* 1864 (4110)* 432 (17) 68 1570 (415) 48/60 2185 (86) 2236 (4929)* 2104 (4639)* 762 (30) 100REOZJE Lifting Base 0 2821 (111.1) 1156 (45.5) 1525 (60) 1592 (3510) 1461 (3220) 102 (4) 68 757 (200) 24/24 1 880 (74) 1960 (4320)* 1828 (4030)* 457 (18) 1700 (449) 48/55 3400 (133.9) 2185 (86) 2345 (5170)* 2214 (4880)* 762 (30) 100REOZJE with State Code Fuel Tan 815 (215) 24/26 3400 (133.9) 1156 (45.5) 1855 (73) 2105 (4641)* 1974 (4351)* 432 (17) 68 1570 (415) 48/50 2185 (86) 2345 (5170)* 2214 (4880)* 762 (30) 125REOZJF Lifting Base 0 3532 (139.0) 1153 (45.4) 1753 (69) 1651 (3632) 1515 (3333) 0 (0) 71 1131 (298) 24/32 2236 (88) 2400 (5280)* 2264 (4981)* 483 (19) 2207 (583) 48/63 2667 (105) 2751 (6052)* 2615 (5753)* 914 (36) 125REOZJF with State Code Fuel Tan 1198 (316) 24/34 4414 (173.8) 1153 (45.4) 2236 (88) 2382 (5240)* 2446 (4941)* 483 (19) 71 2255 (595) 48/65 2591 (102) 2654 (5839)* 2518 (5540)* 838 (33) 150REOZJE Lifting Base 0 3532 (139.0) 1153 (45.4) 1753 (69) 1860 (4101) 1724 (3800) 0 (0) 73 1131 (298) 24/25 2236 (88) 2609 (5752)* 2473 (5452)* 483 (19) 2207 (583) 48/50 2667 (105) 2960 (6526)* 2824 (6226)* 91( (36) age NEW! NEW! NEW! • Off temperature - adjustable from 90 °F to 130 °F (on differential 20 °F). • Control your optimum desired temperature. • 5/8" hose barb for easy in -line installations. • Watertight enclosure. Types of Thermostats Available id-- OUTLET HOSEBARB .625 I.D. r � Remote Thread -in Fixed Temperature Thermostat In -line Fixed Temperature Thermostat In -Lme Adjustable Thermostat INLET HOSEBARB .625 I.D. TPS Heaters Now available with in- line adjustable or fixed thermostat Also Available: Models with "Y" harness and remote thread -in type thermostats in various fixed temperature ranges. Models with "Y" harness and in- line type thermostats in various fixed temperature ranges. For model numbers featuring fixed remote style thermostats, please contact factory. Customer Support: (509) 536 -8660 Toll -Free FAX: (8D0) 224 -5550 www.kimhotstartcom 7 Small Tank Heaters High Impact Plastic Single Phase 500 -2000 Watts 120V & 240V View of a Kim Hotstart TPS tank heater. This durable heater is assembled with a built -in thermostat and 4 -foot power cord. 6 • Molded from Polyphenylene Sulfide (PPS). • Rust -free, resists corrosion, exceptional tensile strength. • Vibration and shock tested to extreme limits to guarantee durability. • Greatly reduced heat loss for more efficient operation. • Compatible with all chemicals. • Incoloy element for longer service life. • Thermostatically controlled. • All parts are field replaceable — not a throw away heater. • Compact design requires minimal mounting space. Ambient -20° F Ambient Below -20° F Kim Hotstart Model Number Volts Phase Watts Amps Thermostat Range On Off 150 Cubic Inch or Less 150 Cubic Inch or Less TPS051GT8 -000 TPS051GT10 -000 TPS051GT12 -000 TPS051GT12 -A00 TPS05ZGT8 -000 TPS052GT10 -000 TPS052GT32 -000 TPS052GT12 -A00 120 120 120 120 240 240 240 240 1 1 1 1 1 1 1 1 500 500 500 500 500 500 500 500 4.2 42 4.2 4.2 2.1 2.1 2.1 2.1 80°F 1001 100°F 1201 120 °F 1401 ADJUSTABLE` 801 1001 100°F 1201 120 °F 140 °F ADJUSTABLE' 350 Cubic Inch or less 200 Cubic inch or Less TPS101GT8 -000 1PS101 GT10 -000 TPS101GT12 -000 TPS101GT12 -A00 TPS102GT8 -000 TPS102GT10 -000 TPS101GT12 -000 TPS102GT12 -A00 120 120 120 120 240 240 240 240 1 1 1 1 1 1 1 1 1000 1000 1000 1000 1000 1000 1000 1000 8.4 8.4 8.4 8.4 4.2 42 4.2 42 80 °F 100 °F 100 °F 1201 120 °F 140 °F ADJUSTABLE` 80°F 1001 1001 120 °F 120 °F 1401 ADJUSTABLE' 350 — 500 Cubic Inch or Less 200 — 300 Cubic Inch TPS151 GT8 -000 1PS151GT10 -000 TPS151GT12 -000 TPS151GT12 -A00 120 120 120 120 1 1 1 1 1500 1500 1500 1500 12.5 12.5 12.5 12.5 80 °F 1001 100 °F 1201 120°F 140 °F ADJUSTABLE' or less !NS I iLb l ti-01.10 TPS152GT10 -000 TPS152GT12 -000 TPS152GT12 -A00 140 240 240 240 1 1 1 1 1500 1500 1500 1500 b.3 6.3 6.3 6.3 El- TOOT 100 °F 1201 120 °F 1401 ADJUSTABLE` 500 — lOD Cubic Inch or Less 300 —400 Cubic loch or Less TPS181GT8-000 1PS181 GT10 -000 1PS181GT12-000 TPS181GT12 -A00 TP5202GT8-000 TPS202GT10 -000 TPS202GT12 -000 TPS202GT12 -A00 120 120 120 120 "2410 240 240 240 1 1 ' 1 1 9 1 1 1 1800 1800 1800 1800 2000- 2000 2000 2000 15 15 15 15 8.3 8.3 8.3 80°F 1001 100°F 120°F 120 °F 140° • I ADJUSTABLE' 80°F 100° 100°F 1201 1201 140 °F ADJUSTABLE` 4r OUTLET HOSEBARB.625ID. 79 48° 16 -3 HPN Kim Hotstart Manufacturing Company, Inc. 67 WLE1 HOSEeARB .625 LD. *Off temperature - adjustable 90-130°F (On differential - 20° F) .25 (4X) Holes For Mounting Brackets PO. Box 11245 Spokane, WA 99211 -0245 TAB 3 8 7 6 12V BATTERY RACK LOCATION OPTIONAL BATTERY HEATER /CHARGER CONDUIT LOCATION 12V 608 24V 5 930 [36.6) 59 4) CONDUIT ENTRY AREA FOR GENERATOR LOAD LEADS (BOTTOM ENTRY), CIRCUIT BREAKER OPTION, REMOTE CONNECTION TO TRANSFER SWITCH AND REMOTE ANNUNCIATOR CO Lao rc, 15 [3.0] TrF T 0 0 CO cn DEC 550V[OCATION 370 [14.6] SUGGESTED LOCATION FOR - 4S1/4S9/4V9 FUEL RETURN 500 [19.691 FLEXIBLE FFUEL LINE 4S11 /4V11 3/8 N.P.T. (MALE) 375 605 [14.81 1390 [54.71 730 23.81 (28.71 12.6rilee{ c E DI 1r f 6- 4Sw -6 p-s.e row f}Q - 7gWO r I b cup area 24V BATTERY RACK LOCATION SUGGESTED LOCATION FOR FUEL RETURN FLEXIBLE FUEL LINE: 3/8 N.P.T. (MALE) PTIONAL BLOCK HEATER CONDUIT LOCATION DO 40 017.50 [0.6881 (GENSET MOUNTING HOLES 2075 [81.71 817 [32.21 770 130.3) 4S7 793 [31.21 4S9. 4V9 854 [33.6) 4511, 4011 CENTER OF BALANCE 1400 [55.11 IMPROVE 259 [10.2) 426 [16.81 FUEL INLET 123 [4.81 629 (24.81 80 MODEL 457. 459, 4V9 (00 MODEL, 459, 4511 4V11 RECONNECTABLE MOTOR STARTING VM51 RECONNECTABLE 600V 6 [ PHASE ALTERNATORS 40451F285 JOHN DEERE, TIER 01 8 7 6 5 4 864 [34 01 co Frl DEC3000 CONTROLLER VIEW 6D 1 _r 4v O INSTALLATION NOTE IF SUBASE FUEL TANK AND /OR SOUND HOUSING IS USED, REFER TO SUBBASE FUEL TANK DRAWING TO DETERMINE MOUNTING LOCATIONS MODEL . QENSET WEIOHTT [WETI 80 4S9 1055 KG [2326 LEIS] 0459 4V9 1125 KG [2480 LOS] 100 4S9 100 4511, 4V11 1134 KG [2720 LBS] NOTES DIMENSIONS IN [ 1 ARE ENGLISH EOUIVALENTS IF AN ENCLOUSURE IS USED THE FUEL LINE MUST BE STUBBED UP FROM DIRECTLY UNDER THE UNIT OR BROUGHT IN FROM THE END OF THE SKID. REFER TO ENCLOSURE ADV. IF IBC CERTIFICATION IS REOIURED SEE SEISMIC ADV FOR INSTALLATION INSTRUCTIONS. REV DATE ON ONROSIIE 9809. SEE RAT 0 . FOR 10015109 LEVEL 4-7.09 NEW DRAWING 186619 -10] 01 600 APPROVALS DATE 008 4 7 99 KOHLER CO 'METRIC) PRO -E ROISE1 SYSTEMS. 1OHLER. 81 0044 0.8.A. 7909 01A8.R0 IM DEf I6N AND DETAIL f OHLEI CO CONNECTION VTR S90NLER 00. 5859.CALt RIGHTS O[ DESIGN 01 INVENTION A1[ ESEOVEO. DIMENSION PRINT 80-100 MODEL 608 4 7 09 3 2 • AEC 4.7 -08 ADV -7646 1D 8 7 6 5 4 3 2 ENGINE EXHAUST OUTLET SEE DETAIL A 8 271 [10.7] FUEL RETURN 7 6 5 4 DETAIL A EXHAUST OUTLET REV DATE ON COMPOSITE OMGS, SEE PAR1 NO. FOR REVISION LEVEL ar i �IILDRI IRiali'u1PUSf yiA'I" 0 !f "v ��v KOHLER POWER PROPE9TR O[lli 1Mer7�lc I PRO-E - 1 -7 -09 NEW DRAWING E86619-101 Now CO Sii1Ex3. KONLER. WI 330" U.S.A. DRAWING IN DESIGx x0 OEi,11L IS ROPIER 00 AND GS1 xOT !l DSEO EICT IM +i lOOx •I[M NgltE l[aEE. L RIGNi3 Of „WM 0 `. ' DIMENSION PRINT 80-100 MODEL AP ONAL "'•• NOM DUE S 1 01 '...1 Nor S / 03 0.131° I "' . '".'" ALC 5 -1 -09 wEr ADV-7646 DE I 3 2 8 MODEL CAPACITY 7 6 5 WEIGHT HEIGHT 80 /100kW 80/100kW LITERS 815 1510 GAL KG 215 595 415 835 LOS 1312 1840 MM 431.8 762.0 IN 17.0 30.0 4 .J‘, & L 3 ......./: •_400.0 [15 75] 323.8 [12.751 RY T. :V RD IT:8',,,, y ., / ' d 'Y0' KOHLER CO (METRIC I PRO-E GENERATOR END 0 0 „0 0 0 0 o pJ 0 0 0 o a o REMOVABLE END CHANNEL ELECTRICAL STUB-UP AREA. OPEN TO BOTTOM. O I, M o A - 0 o 0®0 P C 0 O O I;.;, D K ie O 1' '1 J WH ; ®F e ° 0 0 "o ° 0 0 0 0 ` 377.0 [14.841 1649.0 164.921 4X n25.4 [1.001 rs r 284.7 [11.21] 1837.6 112.35] BOTTOM OF SIDE CHANNEL USED FOR WOOD BASE MTG 880 C FM, 8 NOTE: FOR FURTHER TANK DETAIL SEE INDIVIDUAL DRAWINGS 80 MODEL 457. 459. 4V9 100 MODEL 459, 4511, 4V11 RECONNECTASLE IMPROVE MOTOR STARTING OM51 RECONNECTABLE 800V 6 1 PHASE ALTERNATORS 4045HF285 JOHN DEERE. TIER 01 7 6 5 10 4 2 re O 2 TANK FITTINGS: A. 4" NPT EMERGENCY VENT FITTING PER NEPA 30 WITH VENT CAPS (OTY 21 B. 2" NPT FUEL FILL FITTING WITH LOCKABLE CAP d 2' RISER C. 2" NPT ADDITIONAL FITTING FOR OPTIONAL ACCESSORY (INSTALL STEEL 2' NPT PIPE PLUG) D. 2' NORMAL VENT FITTING WITH MUSHROOM VENT CAP AND 5" RISER E. 2" NPT FITTING FOR REMOVABLE ENGINE SUPPLY DIP TUBE (3/8' NPT FEMALE WITH CHECK VALVE) F. 2" NPT FITTING FOR REMOVABLE FUEL RETURN DIP TUBE (3/8' NI'T FEMALE) H. 2" NPT FUEL LEVEL SENDING UNIT J. 2" NPT ADDITIONAL FITTING FOR OPTIONAL ACCESSORY (INSTALL STEEL 2" NPT PIPE PLUG) N. 2' FUEL LEVEL GAUGE FITTING W /DIRECT READING MECHANICAL GAUGE M. I/2' NPT BASIN DRAIN (INSTALL STEEL 1/2" NPT PIPE PLUG) N. 1/2" NPT FOR FUEL IN BASIN SWITCH (INSTALL STEEL 1/2" NPT PIPE PLUG) P. 2- NPT ADDITIONAL FITTING FOR OPTIONAL ACCESORY (INSTALL STEEL 2" PIPE PLUG) 968.0 [38.111 1043.6 [41.09] RIO (WYE ax 00130rt 0as, 8t PASS x0. 000 RIGS 00 00000 NEW DRxRINa 1490911 RY T. :V RD IT:8',,,, y ., / ' d 'Y0' KOHLER CO (METRIC I PRO-E 4 -10 POW/A ill MIS. NOKIA. .I a0.. Y. s. A. rxu Duma ot�mx xo DOALL s Tat to rxOPExit YD xosl 00 DE 0000 txcv0 , 000000 O00 0100T00,0i1E00. 0 00D. 010x05 °s DIMENSION PRINT ,f,1 �I's 0.crts. A ,ii " ` o.xox.0 ... ODD )! 10 wr x. isj " "" ]� "t .0 • --' eu i -u -10 -" ADV •7880 DT 3 2 D 8 5 2 FILL PIPE EXTENSION KIT KIT NO. ITEM I TANK HEIGHT 6658956 -041 3658956.001 SA29390 203.2 GM58956 -11A2 6658956 -102 SA2939I 228.6 6658956 -043 61158956 -143 SA29392 254.0 6658956 -044 6658956 -104 SA29393 279.4 6M58956-KA5 6658956 -TA5 5029394 304.8 61458956 -1146 6658956 -146 SA29395 330.2 61458956 -007 6658956 -107 SA29396 355.6 GM58956 -608 6658956 -108 SA29397 381.0 6658956-009 6658956 -109 SA29398 406.4 61158956 -6A10 6658956 -7010 SA29399 431.8 GM58956-KAIIGM58956 -TAIL SA29400 457.2 6M58956 -KAl2 6658956 -7012 5029401 482.6 6658956 -0013 GM58956-TAI3 SA29402 508.0 60-158956 -6AI4 61458956 -TAI4 SA29403 533.4 6658956 -6615 61458956 -1415 5629404 558.8 GM58956 -6A16 GM58956 -1AI6 SA29405 584.2 6658956 -KAI7 66458956 -1417 SA29406 609.6 61158956 -0418 6658956 -1418 SA29407 635.0 6658956 -6419 GM58956 -1A19 5A29408 660.4 6658956 -0020 G1458956 -7420 SA29409 685.8 6658956 -0021 6M58956 -1A21 SA29410 711.2 C 6658956 -6422 6M58956 -TA22 SA29411 736.6 GM58956-KA23 GM58956 -1A23 S029412 762.0 GM58956 -6A24 61458956 -1A24 3429413 787.4 6658956 -0A25 GM58956 -7025 SA294I4 812.8 6658956 -0026 61158956 -1026 5029415 838.2 61158956 -0027 GM58956 -TA27 S029416 863.6 GM58956-0A28 61158956 -0428 SA29417 889.0 GM58956-KA29 6M58956-TA29 S629418 914.4 _..n GM58956 -6A66 G1458956 -1A66 SA35417 177.8 TH15 15 AN AUTOMATED TABLE ALL CHANGES TO THIS TABLE MUST BE MADE O1 THE FAMILY TABLE OF THE GENERIC MODEL 5 GALLON SPLLL W/FILL PIPE EXTENSION KIT KIT N0. ITEM I TANK HEIGHT 6658956 -11030 61458956 -1630 SA29390 203 2 GM58956 -6A31 GM58956 -TA31 SA2939I 228 6 61458956 -6432 6M58956 -TA32 SA29392 254 0 GM58956-KA33 6M58956 -1A33 SA29393 279 4 61158956 -6034 6M58956 -7A34 SA29394 304 8 0458956 -6A35 GM58956 -TA35 SA29395 330 2 GM58956 -0036 GM58956 -TA36 SA29396 355 6 GM58956 -0037 6658956-7037 SA29397 381 0 GM58956 -0038 GM58956 -TA38 SA29398 406 4 GM58956 -0039 GM58956 -TA39 SA29399 431 8 GM58956-KA40 GM58956 -KA41 6658956-0042 GM58956-6043 GM58956 -1(044 GM58956 -0645 GM58956 -TA40 GM58956 -TA41 G1458956 -7042 GM58956 -7043 6658956 -7044 G1458956 -7445 GM58956-KA46 GM58956 -TA46 SA29400 SA29401 SA29402 SA29403 SA29404 SA29405 SA29406 457 2 482 6 508 0 533.4 558 8 584 2 609 6 GM58956-KA41 GM58956 -0048 GM58956 -1(049 6658956-1047 GM58956-TA48 GM58956 -TA49 SA29407 5A29408 SA29409 635 0 660 4 685.8 GM58956 -6A50 GM58956-KA51 GM58956 -KA52 6M58956-TA50 GM58956 -TA51 GM58956 -TA52 SA29410 SA29411 SA29412 711 2 736 6 762 0 6658956-0053 6M58956.0A53 SA29413 787 4 6658956-1054 61458956 -0654 S029414 812 8 6658956 -0055 G1458956-0455 5029415 838 2 GM58956-KA56 6658956 -1456 5029416 863 6 01458956 -0457 6M58956 -TA57 SA29417 889 0 61458956 -6458 6658956-7058 SA294I8 914.4 GM58956 -0A68 6M58956 -TA68 SA35417 177.8 TH5 1S AN AUTOMATED TABLE ALL CHANGES TO THIS TABLE MUST BE MADE M THE FAMILY TABLE OF THE GENERIC MODEL 5021079 NORMAL VENT W /15" RISER /,-SAI5251 LOT NUMBER GN589584KA60 /GM58956 -TA60 5 GALLON SPLL-L CONTAINMENT W/95X SHUTOFF FOR TANK HF]GHTS 2032 18 MI TO 406.4 116111 TALL ITEM PART NO OTY DESCRIPTION 1 SA21073 1 PIPE NIPPLE 4' NPT 2 SA30119 1 2" FILL VALVE - 3 5015251 1 FILL /SPILL, 5 GALLON 4 X -219-9 1 FITTING, PIPE NIPPLE 5 GM42350 1 ADAPTER, FUEL CAP 6 GM42349 I CAP. FUEL 7 SA21079 1 VENT, NORMAL 2' W /15' RISER 5 GALLON AND 7 GALLON SPILL CONTAINMENT KITS KIT MJM8ER GM58959- KA59 /GM58958-TA59 5 GALLON SPILL CONTAINMENT ITEM PART NO OTY DESCRIPTION I X -219 -9 1 FITTING, PIPE NIPPLE 2 SAI5251 I FILL /SPILL, 5 GALLON 3 SA21079 I VENT, NORMAL 2" W /15" RISER LOT MIMBER GM58956- KA6VGM58958 -TA81 5 GALLON SPILL CONTAINMENT W /950 SHUTOFF FOR TANK IFIGHTS GREATER THAN 4084 11616 TALL ITEM PART NO OTY DESCRIPTION I SA21073 I PIPE NIPPLE 4" NPT 2 SA30120 1 2" FILL VALVE 3 SA15251 1 FILL /SPILL, 5 GALLON 4 X -219-9 1 FITTING. PIPE NIPPLE 5 6642350 1 ADAPTER, FUEL CAP 6 GM42349 1 CAP, FUEL 7 5021079 1 VENT. NORMAL 2" W /15' RISER REV • DATE 6.15 -00 ON COMPOSITE 0x65. SEE POT .0. 10t 11011010• Ef101 NE■ DRAPING IGV102551 A 2.25 -09 I 10-0 -09 2 -19.10 TA NIT NUNOENS ADDED TO ALL CHART IC -61 0100956.1666 ADDED. 10,C -61 600956-6060 AODEO. 1601161 SEE SHEET 2 OF 2 100990.21 166106571 COME ^ °' „'" KOHLER CQ 'METRIC 1 PRO-E r I' h FI srsrtxs. 2c.. .r 55600 U.f.A, THIS ounm a Dt.w..x0 0t 007 t Oxl[N co. KU! i "" Ot9RPTr G INS; OT et 06[0 R.' 0i GiR r , d '' p[Si4if0 "X VI, 4, 5l 0xtf Or /62 :x..,,. ` DWG, ASSY 5/7 GAL vAl6 DATE "� D CPI 6 1300 °f1• 0EF 6 13 00 SPILL CONTAINMENT sI•� 1.' r t 001 6-15 -00 8 7 6 4 2 GM58956 D 8 6 5 4 3 2 AIR DISCHARGE 491 (19.31 ewe.. Lamm 333 un • fC, • • • • • cc STEEL WEATHER _ 0 01=11.YOA8SR1BAf 1700] STEEL SOUND •■••• .............:1 ::.............-.. ALUMINIUM SOUND 204 14501 _ -II 1084 :A - -L7- [42. 1 AIR INTAKE (BOTH SIDES/ •IL /COOLANT DRAIN (BOTH SIDES/ 2800.0 (110.24] L4ifl c.lcas(L . l //. /" LA triqi 9 k) /Yo a s u 6 - 8gsE x n 45 a .7 I'/6,3 ,enekis e� r€ -esi -. - - dr,c °,4 r 7/ MODEL ENCLOSURE WEIGHT KO ILB51 STEEL WEATHER 318 1700] STEEL SOUND 329 [7251 ALUMINIUM SOUND 204 14501 372-€6-14/0 keE:4 - i�,,eme. Nh- y- 7eR 6 ALTERNATOR ACCESS PANEL 80 MODEL 457, 459. 4V9 100 MODEL 459, 4511, 4V11 RECONNECTABLE IMPROVE MOTOR STARTINO OMSI RECONNECTABLE 800V E 1 PHASE ALTERNATORS 4045HF285 JOHN DEERE TIER 01 NOTE: 1. IF TANK IS ORDERED. ENCLOSURE MOUNTS DIRECTLY TO TANK 2. TANK MAY EXTEND BEYOND ENCLOSURE (DISCHARGE END ONLY) 1111.11 DATE t= • B, MN KOHLER 00000 INI1 01.+1+0 102[122 C01•FCI10• OF 316. EIVISIL9A5 • 1.9-00 $ • • c StS tENi. 1012[1. WI 91011 U.S. A 10 0011 0 0EIA1t I9 1001[0 CO. A +D •N9. 10 }•6[ usie [WC +rr X121 101W00 CO. 100. Wl """ 01 00 1 vF •t1a .0F 0[S[1vF0 DIMENSION PRINT A 3.1.10 (A -9)150 WAS 'A•, IA -1) 2200 WAS '2'. ID•4(TABLE 0 • • MO = • MO 4X 025.4 11.001 8 , 6 5 1* 4 377 114.81 1649 [64.91 REV DATE 00 CORM 01 •ki. i[[ NOT 00. KO tt,1f 101 t[v[l B, nWtu N•mu W�•nn Ii k�l%iA 111 •t t11 WAS •I. S • / • .K + 1/ ,� ' WOW:: Ll KOHLER 00000 INI1 01.+1+0 102[122 C01•FCI10• OF 316. co [METRIC] PRO-E 1.9-00 NEN DRAWING (46611 -101 NDN StS tENi. 1012[1. WI 91011 U.S. A 10 0011 0 0EIA1t I9 1001[0 CO. A +D •N9. 10 }•6[ usie [WC +rr X121 101W00 CO. 100. Wl """ 01 00 1 vF •t1a .0F 0[S[1vF0 DIMENSION PRINT A 3.1.10 (A -9)150 WAS 'A•, IA -1) 2200 WAS '2'. ID•4(TABLE REMOVED. ID -11 NEW TABLE ADDED, IB•4)01140051003 FOR ACCESS PANEL RF140V[01491971 ROD 004NDV+1 S 000 OAT! 7 / Of '.^'• NDW 7 9 09 0 221""1 1° Atc 1 - +•01 .7" ADV -7647 1D 3 2 TAB 4 8 1 7 6 5 4 3 2 21 -1 GND P21 -2 • P2 -3 - P21-4 0O 721 -5 F 29 -NC 2.1 RELAY NNMALLY CLOSED P29 -0011 2.1 RELAY COMMON 729 -110 2.1 MAY MOLLY OPEN 930 2 NIP RELAY DUPUF 5221 Mar P20-NC 22 RELAY NORMALLY P30 -001 2.2 RELAY 001010N P20 -NO 2.2 RELM NORMALLY OPEN 255 2 AMPO K( OLIN 52 31 -11C 2.3 REIAT NORWILY CLOSED P31 -0011 2.3 RELAY C010OIR P31 -NO 2.3 RELAY NORMALLY 0'OI MONS P32-NO L/ RELAY NOPY4EY OPEN L 732 -0011 24 REIN 00101020 P32 -HC 2.4 RELAY N201VLY 0DSW P12 -110 2.3 ROAM NOSWLY °PEN P32 -CIO 2.5 RELAY 0016100 P32-NC 2.5 ROAM NORMALLY 0.05E0 PLACE 722 D1 W 1WP 11E PINS 28-00 AGHD ANALOG P28 -VN2 NO COWECIION P2B -VP2 ADO SOK P26 -4-59 SUPPLY (0.05 MO' P211 -00 AVE HOLM RETURN P2S -V/11 NO =MECUM P22 -UPI ACN1 SIGNAL P2S -.SV SUPPLY (0.05 AMP MAX) 6 DIFFERENTIAL (t / -344 ANA NN 00 INPUT CONNECTIONS P226 -010 A4T1O ANALOG REFERENCE P20 -VN2 4012 EECMR£ 0 236301AL SIGNAL P20 -VP2 9012 AMINE 093E1NPAL SIGNAL P28 -+5V %/PRY (DDS ARP WS) P20 -OAD LOA ANALOG REALM P28 -V111 1011 NEGATIVE d2FERfNRIL SIGNAL. P20 -VPI 9)11 POSITIVE DIFFERENTIAL SIGNAL P20 -25V SUPPLY (0.05 A4P 19X) NOTE CONTACT AITHON0E0 (51256U101 TO DEFINE Pal A/0 NPUIS. Si Si EEO NC NO EEO P27 P29 P30 P31 CAN T1]DONAI05 ❑ P26 RENO E 40 a5 P25 REMOTE 40 CAN REMOTE I/O BOARD (OPTIONAL) P32 P28 P21 F 11 0 fi ❑ P23 P23 P22 DEC 3000 CONTROLLER P1rH P -- 513 38 145 64 70 GRA Y0. 312 N9 iM 71 ft T83 7810 -8 (70): BATTERY VOLTAGE PRESENT ONLY WHEN R GENERATOR IS OPERATING RELAY CONTACTS • I 07 NOTE: P SHUNT TRIP OR FAILURE RELAY IS NOT USED. DISCONNECT & TAPE LEADS 2 & 329 D 8 RUN (OPTIONAL) TB10 P9A ©[l 32A P2 EIDE MINI ■ ANNOG (CUSTOMER PROMOEO) BATTER( CHARGER CONNECTIONS (OPTIONAL) BATTERY — 6l— .01ANGER FART 1 SHUTDOWN SWITCH �� (CVSIOMEN PRDIIpED) 4 3�+\ md1 (CUSTOMER PROVIOFD) LOCAL EMERGENCY 1 5107 SNITCH (501110110) LOCAL REMOTE EMERGENCE EMERGENCE SWITCH STOP SWITCH 783 STOP STMOMO) (OPTIONAL) IA OTE EMMENCY STOP SWITCH C00ECIIONS O ENGINE HARNESS • 1 X1 PDYER LAP 3- . sywrroi 000112 ENGINE HARNESS (REF.) DCB2 (GOLMO(N FAILURE) RELAY) SEE 1132 RELAY 011(PUT NOTE 3292 3291 W11 1 L P1 OA 2A 32A _ 2A (LI¢yJr PET1 Ll I AY FUSE1 PO NA :-0.-o. NW wawa (m31) • II-IA-OA CA-. A-7.. -25 .OI171 1.1.00 0 (.>,T) 1<1 -t0 0-45 A¢ (1-14 A0 20 5-11 PL AOCaR P • 0-0.-45 AC 10.003. /110 Meat (5.0-0-31 R ND 00.61 MAl5 45 • m 0[-400T6 10 a 0-•-10 04.0 llsi TAM VI. sort M® (uasl LINE CIRCUU BNFN(ER (07(10491.) ST 112 NI 0 P12 U� z 5 ST II N 113 PF2 7/24 Nc) FU((SE2 OVA DCB1 TRIP P1 P r-1 W31�1 LIJ 5 W21F11 NOTE TRANSFER SNATCH TERMINAL OESENATION5 NAY VAR( FR011 THOSE SOWN HERE. VERNY THE CORRECT DESIGNATORS WANG THE APPROPRIATE TRANSFER SNITCH TARNS DAGRA11. 3 AND 41 REMOTE TART SWITCH OR ENGINE STMT CONTACTS ON TRANSFER SNITCH) 181 OCH 1 I NO 09(1011 IMF ,)T 506101 FAULT 121-02 0012 MINI OMAR 182 -0011 1 RU1 10NIO COMM FAULT 181 -013 0013 EMERY ONAGER FART WARNING 167-JO T IOMF11 C041W FAULT MI-45 9011 NO FUNCTION 122-11( RELAY IORMALY ) (016011 FAULT 081-922 4052 NO FUNCTION 191 -010 A/0GND OAL00/000TA1 HERS. NOTE 121 AM 0571515 NAY BE RECOl9E0 - FACTORY DEFAULTS USTM. CONTACT WM.= D151R81ROR FOR ORALS N)104 502 ROAM OUTPUT NAY 6E REWIRE - FACTORY DEFAULT ISTE0. COTACT AUTHORIZED 051181599 FOR DETALS. CUSTOMER TO CONNECT To 1132 UNLESS sutra 119 5 USED. 10 SAINT TRIP TS USED CUSTOMER O CONNECT 10 0032 FOR COACH FACT. INSTALLATION NOTE; FOR FIELD INSTALLATION A MAXIMUM OF TWO WIRE TERMINALS PER TERMINAL STRIP SCREW IS RECOMMENDED UNLESS OTHERWISE NOTED ON THE WIRING DIAGRAM. DO NOT EXTEND ABOVE THE TERMINAL STRIP BARRIER. LEDEND P( #) — PLUG OCON(I) — QUICK CONNECT T8( #) — TERMINAL FLOCK W( ) — SONIC WELD _� VT zat • 7� mROHLER CQ a � FMAa W neM uA CY N NE�ACI INTERCONNECTION 200 DEC 3000 ACCESSORIES "iO a-•N* ..M 01467191 B 1 7 1 6 1 5 1 3 2 1 8 1 7 1 6 1 5 4 1 3 I 2 1 JUNCTION BOX /( /( (I ST S7 �i, ...t; ._S ..0 " 9jv NOTE: CURRENT TRANSFORMER DOT OR '111 TOWARD GENERATOR CT1 CT2 CT3 TO SL8 (P6) IFRDI SEE DWG. GM35943 SEE DWG. GM35943 TO r STAY [FRILL t SEE DWG. GM35943 COWIECTKIN CURT 1810 TERMINAL SIGNAL DESCRIPTION POSITION CONNECTED NOT DROOP SELECT 1 000119 R DROOP OGIIRONOUS OOP I ANALOG 2. 45 WC REF THROTTLE 3. SIGNAL (423 1DC NORM) CONTROL 4. SENSOR RETURN 6117 E 600E CONSULT FACTORY 6 • REMOVE RESISTORS F ARALLEUNG T8)0 7,1-171,Ii'r'Ei ' k e &' P28 528 CONNECTIONS PIN 1A 1116 (63) B 022 (P18 -21) C TO_ YELLOW (177) O CAN GREEN (66) E 56 016115 (4'5) F N/C . O N/41 . N N/C J N/C OCON9 38 (F16)-1---313 (51 -16) OCONI0 50 (P6)-1 -56 (PI -20) OCONI 1 v7 (STAY) ---V7 (185 v7) OC�ON�T- 2 -'I� V71 (STAY) "V- v6 (105 ve) ()CON I3 v9 (STAT)-C=CT=3- v9 (105 v9) OCON14 `A (STAY) -i- j-v0 (CONT -t0) TB5 • P15/ 4 -14.F (CRANK RELAY) P(5 CONNECTIONS PIN 11 1452 (W1) 419 (W3) 3 71 (Pi -1) 4 N/C . 5 145 (P10 -2) 1 P21 n ❑ P23 R /0iE T81 121/aE MEEll DEC -3000 CONTROLLER PI P2 O 0 11 LM 00 IR 57 co-- v7A (TB5 -v7)--." V9 IVA (635,71)—, v0 V6 (000414) TB2 F© 1 T83 no IA0 01�C (1111161 CRS • .24410 0-0 rat S 1W P0CA01 (o-6'5 1170 4mLL A n lams) 103 3201 (P9A -3) 2 (W'3) —1 OCON2 Lrr - - 56 Ors) - -701 (0140) 70 L - - 5-3)- 704 (1810 -70) 700 (P18 -9� , P1 NN 4114065 PIN 11 71 (P15 -3) 13 TEL 5EL10M (W7 2 11/0 14 41/0 . 3 70 (44) 15 4/C 4 64 (OCOND) 16 30 (041049) 5 144 Oa) 17 GIN GREEN (WB) 6 N/C . 10 N/C 7 11/0 . 19 N/C 6 N/C . 20 50 (OCON10) 9 11/C . 21 N/C 10 31A (P10 -le) 22 44/0 11 4/0 23 6341 (000410) 12 1414 (00044) 24 334 (P10 -1o) .—P4 (1810 -P) Wl l 05044 �14P2 (1415 -,)- CR1 P3 (518 -22) 14414 (PI -12)- -1454 (OCON4) J P9A ± N1 01 TO OPTIONAL SHUNT 1170 TRIP /FAILURE RELAY �'')( -�7+ 1,,' 1? E. s *1 P9A CONNECTIONS PIN 91 P (1810 -P) 2 4/41 3 32A (782 -140) 4 NI (1010 -711) 5 N/C 8 6/C . • 56 (529 -E) • 56 (OCON2) NHT (P18 -IP)- cot (P28 -0) IV- �cRN (PI -17) GRN (518 -16)-- TEl (P28 -C) • TEL (171-73)16-1M- (Pi3 -15)-' FUEL TANK CC M,= 117 417 U16) Lam.-- �\�� --JJ N2 O-c:. -� 6170 (141 2]) 63C NIB (118) ()0047 FU N a LEVEL SENDER 64 (PI 4) OCON�. --�- 54 1•�� -J FUEL LEA( ALARM (OPTIONAL) '-1442 (7(8 ` 76 (1010-741 416 (526 -8) `-419 (P15 -2 '-2 (182 -0041 P2. CONNECTIONS PM 91 11 (077 -61) 2 116 (C11 -82) 3 12 (072 -01) 4 129 (012 -02) 5 13 (CT3 -X17) e U6 (cT3 -02) P18 J •////11441 (518-14) P1B CONNECTIONS 591 i1 4/41 2 145 (P15 -5) 3 947 (1019 -5) 4 937 (2810 -4) 5 915 (7810 -3) 6 814 (1910 -4) 7 911 (1010 -2) 8 714 (1810 -6) 9 709 (W4) 10 7071 (W4) 11 1 12 4/41 /41 13 916 (. . DUO) 11:59.0 14X1 (114) YEL 7811017 (87) GRN (7(EEN (66) 7 641 6NTE (1415) 8 31A (P1 -10) 3541 (51 -24) 7221 N/C . 022 (1426 -8) P3 (*4) D LEGEND BG - BATTER,' WRONG ALTERNATOR CAS - COI MSC* 0.5 - comma LEVEL SENDER CIS - CRAM( P05504 604509 M/) - CURRENT 0RARSF0RL ER OIOLA TD.B'ERAIURE SENDER gw2 OMCN0576 100' DX DAME BLOCK GROUND ESS EMERGENCY STOP STICH FIC :1R1 %SECTOR CONTROL 515 RTL RAP SENSOR M0 WIT= AR TEMP SENSOR WS 01 PRE55U641 SENDER M/) ttuc SLR STATIONARY 0I BOwo RYRAL sA - 514010 MOTOR 55 - 514510 SOLENOID STAY - STATOR 1131 = CO71182 105 BOARD TERMINAL 8100( - 182 - A/0 TERMAL BL001 183 - OUfgR IER62471 MOCK 105 - CONTROLLER AC. FUSE BLOCK 1010 - AGCESSO01 TERMMA1. BIOCX MD -11JEL MGM ((9)�sow wEL0 FOR SCHEMATIC SEE ADV -7705 A 2rW,St: 40110 SIVICEIIM;g4 /AIL ks'� -°:gym a •+mot 7 MeMINJ -40 80 -100 KW JOHN DEERE m 7 0 DECISION -MAKER 3000 CONTROLLER 7 -4 8 I 7 1 6 I 5 4 4 1 3 1 2 T 1 DIAGRAM, WIRING 80- 100 KW JD )� 1 -• 114,48 // GM66700 1 D D 8 1 7 1 6 J 5 b 4 1 3 1 '2 1 PIC P1C PI8 (CRS) P26 (° ®) P13 (MAT) (�30) P11 (Flc) :88 :8 P12 WFS) P7 1a (PCV) lO V) J 14S.(SS) 947,(P4 04) 937,(P4 ■4) 215,(P4 A4) 014,(144 C3) 911,(P4 02) 714,(144 03) 700.(P4 02) 700101) 916,(P4 CI) 4N1(EBG) YEL, 31A(P23 A) 35A (C75) OP.3`(5S)) P18 1102 YEL(P4 AI) -y E —: .-P4) 4010.(,(143 3 004) P26 P13 P11 S,(P3 C4) 144,(01D1) 77,(P3 C2) 710.171141) 604,(143 E1) 171,(143 01) RE17.(P3 FI) ,(P3 CI) 13127,(P3 01) SWAPS 02) — LrN12(02) 71303) — ',ELOE42 1) — 010,011.133 1) P27 ▪ lt. P27 (120 OHM) EBGS? P12 I04,(P3 02) O 72(0101) P7 -- 113.(143 41) 2 104,(P3 142) — 077.(P 04) — OLU.(P A4) 012(090) P24 P24 (CAS) t9"t9) g 401,(P4 BI) 011704 142)- -41- -- C P23 (CLS) P8 (RPS) ((Se) P2314e1 11 s 2DD ii5 l 7 -no o ova= (01442) CAS 3-14 -19 1792 1 1m051 P14 (FTS) —a 2422sD2SuODEs88EcODZcOCd61408=22 P3 1b V V V 2OO 77 NO O1 O ®O 395 OOO 99 OOO 4 ® ®O ®® 05 OO 4113,(EBO) II f Pa�< "<��msaa�oaaooaaWnaW s��6G33ii4isq� ; ='2xx�775;ii3 P4 • 7— .C.O 41906 t�1 OH, u. ▪ DIAGRAM. WIRING >a� 80-100 KW JD 80 -100 KW JOHN DEERE " F I e-' I Q 4 I 3 DECISION-MAKER I 3000 CONTROLLER '"O m 7 -n i GM66700 D 8 7 I 6 1 5 D 6 700 DI 7001 B4 TOP BCA P1 18-10 P4 -P 1 P- ->P9A -, (OPTIONAL) 5S 10P3 - 72VOC BATTERY 12VDC BATTERY •VIII 111 700 08 D3 F- -N -NI3 5M P15 14P2 ---)i 145 02 1--49 -4112 S5 OCON4 I4P4- 147 •PI -12 P23 (O.5) +---"17233--A1-31A-4. 7 Pt -10 354 -.. P1 -24 PIA -3 (OPTIONAL)f--32A ESS 1 IA 702 C3 DEC 3000 CONTROLLER ESTOP -IA 183 1 ESTOP -1 IA ESTOP-1.4 GW PI 5 PI -1 P1 3 (7411 LO1) PI 17 (CAN HIicH) PI 13 P2 6 P2 5 CURRENT- P2 4 SENSING P2 3 P2 2 Pt 1 I V9 0 SENSING Ye =' 5.7151417 VI o VO I=3 FUEL LEVEL PI -23 FUEL LENT PI -4 P0141 P1 -20 P971111 PI -18 70 RED 70L D OT OHO 049 LI L4 YI M4 70 13R 120 12 110 11 ECM (150(7. GWfANOR) P4 -144 (.5v) 144 -02 (SENSOR RE11A94) P4-A4 (SECONDARY ANALOG 1191011.) P4 -C3 P4 -84 P4-G3 P4 L1 (FUSED BAT. PUNIER) P4 L4 (FUSED BAT. PURER) P4 MI (FUSED BAT. POWER) P7 Et P4 -414 (FUSED BAT. 00171) P3 01 709- ..P4 -82 (5'6T0611 POWER 40 ECN)P3 FI 916 P4 CI (1ARN7IG AMP) P3 -71 P3 GI P3 -G2 P3 -42 -411.3 . -NY2 -.. (500) P4-L2 (ONO) PI -13 (CND) P4 -442 P4 191 (CAN LOW) P4 AI (CAN MCP) P4 412 (CAN SHIELD) P3 -H1 P3 412 P3 E2 P3 -E3 PS 03 P3 A4 03 -74 P3 -04 P3 B4 P3 -N P3 43 P3 -C2 P3 02 P3 82 P3 -C4 03 -T4 937 4- 911 4- 915 + 814 947 .4- 714 TB 10 9. ()1NT• I 1 1 I RED I 1 1 ) 004 I 1 I 1 BRN ) 1 BTU .11 N3 104 P7 24-1P24 (CAS) P24 -A 7 -.PP NAP 1Pn9 cmlo 1>a • 1eem9 10 09121 499e maw, Moog Oro PI6-B P16 (CRS) P16-A ffPS UPS BS v5 CP5 AT- N(I ) 96 P5 8 111 P43 1) '7 (PI AI P13-8 NHO CONNECTION CHART 012 TERMINAL 515Nµ DESCRIPTION POSTERN CONNECTED MN CONNECTED DROOP 5EEM 1 ISOC/WfWWS I DROOP ANALOG 2• 1 5 VOC REF mom 3• 51541µ(42J' VDC EMU) CONTROL 4• SENSOR RETURN IDLE MORE CONSULT FACTORY ! • REMOVE RESISTORS B ARALEFIING 106 P12 itie N2 P28 (CTS) 3 -1P20- P26 -8 -114 P11 /FIT_ 10.5 I i I Pl4 -87 — V9A V64 70 r 0x— i7 1 Eu (OPTIONAL L art 1 O 00 DICPAO7- J MOES -6m TSB - •-39- 0(07114 ICI VO I I VISA VIA V7 ve V9 1.0 V7 V8 V9 I I, O TO SWAT (191) SEE O10. ADV -6957 185 8 1 7 I 6 1 5 •02 IS 1}R .713 NOTE: DOLT ENT TRANSFORMER GENERATOR. LI 12 ro 15 LOAD tO DECISION MAKER 3000 CONTROLLER 80 -100 KW JOHN DEERE TIER DI W/ ECM W/ SPLIT ACTIVATOR. 10. 30 & 600V 4 1 3 1 2 )FCFNQ 8G - BATTERY CIAMMO ALTERNATOR CAS - CAY SENSOR 05 - COOLANT LEVEL SEWER CRS - CRANK SENSOR CT(/) - CURRENT TRANSFORMER CTS COOLANT HEMP SENSOR � ) - DIODE LEVEL SENSOR ECU - 70081E CONTROL MODULE ESS - EMERGENCY STOP 5111175 7(1) - FUSE MC - FUEL INJECTOR CONTROL FIA - FUEL LEAK HARP FLS - FUEL LEVEL SENDER 775 -(NEE TEMP SENSOR ITT - 101 COOLANT ISMPERMURE SWITCH MAT - UN11704D AR TEMP SENSOR POP5 - DLL PRESSURE SENDER PCY - PRESSURE CON1RQ VALVE PIRG - PERMANENT 14404171 GENERATOR 075541(/) IP 361 71µ ML 5113 - 0741108905 LED BOARD 511 - STARTER MOTOR 5S - STARTER 501ENO0 5741 - STATOR 1B3 - OUTPUT TERMINAL BLOCK 185 - CONTROLLER AC. 415E BLOCK TB10 - ACCESSORY TERYRAL BLOCK WES - WATER IN FUEL SENSOR - ENGINE BLOCK GROUND A 44 r4° nm W .°4v 44 ia •AID. •7 `1y w • 11 8 100 JD TIER III ATI ECM DIAGRAM. SCHEM I -»-w 470 r- ADV -7705 1D ( I D C A 8 70D DI 7001 Bf tOP BCA 1810 P4 55 1003 —( P25 PI 223-A PI 20 LAP P25-B P (OPTIONAL) P2 12WC BATTER, 12WC BATTERY '1111 '111 DD 708 03 ,--14—N IS 514 PIS 'APT --I 145 02 ,-14-1412 S5 000N4 14P4 -4-- 140 +P1 -12 P23 CS) { -5B 023 1A 31A-. P1 -10 CIS f- 1- -JSA P1 24 f -2 P9A -3 (OPDON4.)32A ESS IA 102 DEC 3000 CONTROLLER ESTOP-1 ESTOP -IA 183 1 ESTOP -1 14 ESTOP -IA CND PI 5 P1 -1 01 3 (CAN LO0) P1 -17 (CAN 10514) 01 -13 P2 0 P2 5 P2 4 CURRENT _ SENSING P2 3 P2 -2 P2 1 V9 0 VOLTAGE SENSING V7 0 50 o . -03C -1- r—, I Ni )7 HA ! OPTON AL e! -58- O D)WC(( ADJ 6007 38 550* 0 *100115 -9050 —71 70 L/- Lt 41 44 916 70 130 U I2R 12 44-118 11 ECM (MOCK. GOVERNOR) P4 -H4 (.55) P4 -52 (SENSOR RETURN) P4 -A4 (SECONDARY ANALOG 711110111E) P4 -03 P4 -84 04 -C3 P4 -LI (LASED BAT. POWER) P4 -L4 (FUSED BAT. POWER) P4 41 (E115ED BAT. POWER) P4 -44 (FUSED BAT. POWER) 0P3 3 01 E1 708 P4 82 (SWITCHED POTTER TO ECU) P3 01 916 P4 Cl (NAMING TAMP) P3-CI 03 P3 C2 P3 -F2 —NU+ - -NUZ -- (CND) 04-17 (CND) P4 -U (GLAD) 04 -42 P4 B1 (044 109) P4 -Al (CAN HIV) P4 N2 (CAN SHIELD) P3 141 P3 -142 P3 -12 P3 03 03 -03 03 -A4 P3 04 P3 -04 P3 -B4 P3 A.3 P3 F3 P3 C2 P3 -D2 P3 -02 P3 -C4 P3 -F4 + 937 + 911 + 915 +e1• + 947 714 TBIO / ) 131„ ( 1 1 1 Rm 1 1 ( I GRH 1 1 RRN 1 1 810 .MMNS -SO 713 104 95 98 77 024 (045) 1v w4..04 100100 A 3 -74-10 IRONED 10 14004 941W 6141*4 0043001 010 -8 010 (CRS) Pie -A IIPS (0011) 05 CP5 ArN1 P5 -B P13 (4AT) I S A P13 BI NIO CONNECTION CHART TIM TERIEN . SIGNAL DESCR01 /044 POSITION CONNECTED LNOT CONNECTED DROOP SELECT I ISOCENWl0U5 017000 ANALOG 2. 4.0 VOC REF THROTTLE 3• SIGNAL (425 WC NORM) CONTROL 4• SENSOR RETURN IDLE 400E CONSULT FAGIORT 6 • REMOVE RESISTORS K PAR LLEUNG 012 ) 106 1 A P12 -el__ 62 — P20 (CTS) )p25 -A 1026 -B — N! (,ETS Pit I) 105 �14 -1 r 014 -2 N7 V0A V7A 90 FUEL LEVEL PI -23 FUEL LEAK P1 -4 P941 P1 -30 PW41+ PI -16 10 SIAI (00111 SEE DWG. MV -6957 105 •cT1 I�R •CT3 1101 E: CURRENT TRANSFORMER DOT OR 141 • TO0AR0 GENERATOR. LI U 10 U LOAD LD DECISION MAKER 3000 CONTROLLER — w 80 -100 KW JOHN DEERE TIER 111 W/ ECM 'r -914 W/ SPUT ACTIVATOR, 10, 30 & 600V w -20-00 J,EGFNQ BCA - BATTERY CFWR000 ALTERNATOR CAS - CA4 SENSOR CLS - COOLANT LEVEL SENDER CRS - CRANK 974508 CT&) - CURRENT 7RAN5FOPoIFA CT - COOLANT TEMP SENSOR M5- ) - D COOLANT LEVEL SENSOR ED/ - ENGINE CONTROL MODULE ES5 - EMERGENCY STOP SWITCH F( ) -FUSE NEL INJECTOR CONTROL EU - FUEL LEAK ALARM ALS - FUEL LEVEL SENDER F15 - ) FUEL TEMP SENSOR 100 - LOW COOLANT TEMPERATURE 001014 YAT - 4ANIF0IO AIR TEMP SENSOR 005 - In PRESSURE SENDER LID - PUJG PRESSURE CONTROL VALVE RAG - PDtWNENT WICKET GENERA30R OCON(/) - PACK CON140CT 1ERMINAL RP5 - RAIL PRESSURE SENSOR 510 - STATIONARY LED BOND SR - STARTER MOTOR 55 - STARTER SOLENOID STAT - STATOR 193 - OUTPUT TERMINAL RIOCK T05 - CONIROUFR F.C. FUSE BLOCK 1810 - ACCESSORY 1ER4001 BLOCK RFS - RARER IN NEL SENSOR v - ENGINE BLOCK GROUND _. so val. V• 7 "�'° .45,0°, .0.0,v.N AP.•a°°. DIAGRAM, SCHEMATI 80 -100 .30 TIER (11 W�ECM 1 OMR iA ADV -7705 1 D 3 1 2 8 AL/CU MECHANICAL LUGS PER PHASE BREAKER FRAME AMPS WIRE RANGE 7 A WIRE SENDING 40 -150 ONE 414 TO 3/0 427 116.81 175 ONE I/O TO 4/0 200 -250 ONE 3/0 TO 350 KCMIL 413 116.31 300-400 ONE 61 TO 600 KCMIL 369 114.51 150 400 ONE 42 10 500 KCMIL AL ONE 42 10 600 'KCMIL CU 600 TWO 2/0 TO 350 KCMIL AL TWO 2/0 TO 500 KCMIL CU 362 114.21 M 700-800 600 -800 THREE 3/0 TO 500 KCMIL 341 113.41 64 12.51 an tv 32 13 14.3 (2) 10.561 080_0A_NE IIBAL r STANDARD BREAKER 5 COMBINATIONS BREAKER 1 BREAKER 2 COMMENT ST [t • rtn Y 1u1. CQ METRIC -' 0-E 5 -I6 -07 NEW DRAWING 1766117 116 , 1, :Aloft:: •0 88 8 roRq frE111 1 l Lf6. • {)01T V. {.I. 1616 OxER lxp IN p[31{Y Xp pE l61l I3 60X1[11 <0. 101[11 A.D0[1 60[T OF OSED [[CELL . 0[�161C1Dxl �YCNilOYL[�[CID1LfEl01v[4,�1L 610x1f O( „ DIMENSION PRINT 0 - STD OR GFI M - P - STD OR GFI H H J HOR J L H,J OR D H. J. L OR D NO GFI M OR P 41. J. L OR D NO GO) NEUTRAL /— BREAKER 1 BREAKER 2 (800A SHOWN) / (P -FRAME SHOWN) /(J -FRAME SHOWN) 0 0 O 0 O 0 0 0 CO In 0 00 014.3 (4) 10.561 44.5 11.751 22 (0,91 9 3.51 LOAD LUGS (SEE CHART) O /0 )1F1 1111 1 A11 I0I6IOq II0IRI0I 1101) 31 up Lip 4 o 00 SHOWN WITH CQVV®S REMOVED (ALL VIEWS) a LINE CIRCUIT BREAKER (LCB) KITS 45/458/49/48 ALTERNATOR FRAME STYLES 8 7 6 5 4 NOTES: II SEE UNIT DIMENSION PRINT (ADV -XXXX) FOR ADDITIONAL 0)6165ION5. JUNCTION BOX AND STUB-UP LOCATION. 2) ADD SKID DEPTH TO WIRE BENDING HEIGHTS ON THIS PRINT TO ARRIVE AT FULL WIRE - BENDING SPACE. 31 CONSULT FACTORY FOR BREAKER COMBINATIONS NOT SHOWN ON THIS PRINT. 4) MECHANICAL LUGS ARE AVAILABLE FOR NEUTRAL. SEE ADV -7376. 5) NEUTRALS ARE BONDED TO GROUND AS STANDARD. CONSULT LOCAL CODES OR SYSTEM REOUIREMENTS 6) CIRCUIT BREAKER FRAMES REFER TO STANDARD SOUARE -D PRODUCT. 7) STANDARD NEUTRALS PROVIDED ARE SIZED FOR MAXIMUM UNIT AMPS. GFI NEUTRALS ARE MATCHED TO THEIR CIRCUIT BREAKER AMPS. 8) DIMENSIONS IN ( 1 ARE INCHES. VO°W FROM ENOOVF END (HALF VIEW SHOWN) REV DATE ON C0100E11( DM, S(C I.10 60. 106 [001[10. 30W ST [t • rtn Y 1u1. CQ METRIC -' 0-E 5 -I6 -07 NEW DRAWING 1766117 116 , 1, :Aloft:: •0 88 8 roRq frE111 1 l Lf6. • {)01T V. {.I. 1616 OxER lxp IN p[31{Y Xp pE l61l I3 60X1[11 <0. 101[11 A.D0[1 60[T OF OSED [[CELL . 0[�161C1Dxl �YCNilOYL[�[CID1LfEl01v[4,�1L 610x1f O( „ DIMENSION PRINT DAl[ RO AIP60r 0 400 -re -07 --^. eie s +� ADV -7371 D1 3 2 0 C A 8 7 6 5 4 3 2 SCHEMATIC a to oo 0 • re CONTROL BOARD t 32 ll rill 50 0 d g0 OPTIONAL ALARM BOARD AC INPUT FUSE 120 VAC -7A 240 VAC -5A P0110R ON AC1 iii ODULE 2 —03 u POWER % RESISTER .-01— 83 DC 0 1P2UT FUSE e4 00.00 DC AMPS. 7 ) Of 14 DC VOLTS DOOR 240 VAC -5A 120 VAC -7A • 25A AC FUSE Dal (Fa) r • CC aux T.SJ WAND RIM TRANSFORMER BACK PANEL B4 —1 —(RD — DC FUSE j POWER AC TERMINAL BLOCK BLACK 0••00- : x O�Dp (REM - - P (!(D) (14 -001»— RESISTER • 1111 111111 AC2 N CUSTOMER INPUT CONNECTIONS 120 VOLT INPUT 240 VOLT INPUT AC TERMINAL BLOCK GROUND LUG GROUND LUG g0 8 0 50 0 a 010H0 SIDE 1 K CONTROL 1 BOARD LtftfitY 50 0 3 g0 OPTIONAL ALARM BOARD NOTE: INPUT SE MUST 8E CHANGED TO AGREE AS SHOWN. INPUT FUSE 120 VAC 7A. TYPE ABC 240 VAC 5A, TYPE ABC KOHLER CO • COMA NAM IMAM • MN AUTO -FLOAT 12 VOLT ;"7".. ° BATTERY CHARGER B„I DMA DIAGRAM. WIRING / / W 11•01AO Pm 1-4 233967 f DE 8 7 6 5 4 3 2 D C 8 A TAB 5 Model KCS /KCP KOHLER.POWER SYSTEMS Automatic Transfer Switches 0E9y�U�` 01 — �/��o; S15TEMs NATIONALLY REGISTERED Ratings Voltage: 208 -600 VAC 50/60 Hz Current: Standard- Transition: 30 -4000 amps Programmed-Transition: 150 -4000 amps Transfer Switch Standard Features • UL 100B listed at 480 VAC file # E58962 (automatic), # E86894 (nonautomatic) • CSA certification available • IBC seismic certification available • Standard - transition or programmed- transition modes of operation with either automatic or non - automatic control • Available in 2, 3, or 4 pole configurations • Electrically operated, mechanically held mechanism • Double- throw, mechanically interlocked design (break - before -make power contacts) • Solid, switched, or overlapping neutral (make - before- break) • High withstand and close -on ratings • Design suitable for emergency and standby applications on all classes of load, 100% tungsten rated through 400 amps • Standard- transition transfer time less than 100 milliseconds (6 cycles @ 60 Hz) • Silver alloy main contacts • Gold- flashed engine start contacts rated 2 amps @ 30 VDC /250 VAC • Front - accessible contacts for easy inspection • Front - replaceable main and arcing contacts (800 -4000 amps) • Reliable, field - proven solenoid mechanism • Switching mechanisms lubricated for life • Internal manual operating handle • Main shaft auxiliary position- indicating contacts (rated 10 amps @ 32 VDC /250 VAC) • NEMA type 1, 12, 3R, 4, and 4X enclosures available MPACN 1500 Controller Standard Features • Microprocessor -based controller • Environmentally sealed user interface • LCD display, 4 lines x 20 characters, backlit • Dynamic function keypad with tactile feedback pushbuttons allows complete programming and viewing capability at the door • LED indicators: Source available, transfer switch position, service required (fault), and not in auto" • Broadrange voltage sensing (208 -600 VAC) on all phases • Phase -to -phase sensing and monitoring with 0.5% accuracy on both sources • Frequency sensing with 0.5% accuracy on both sources • Anti - single phasing protection • Phase rotation sensing for three -phase systems • Real -time clock with automatic adjust for daylight saving time and leap year • Time- stamped event log • Fail -safe transfer for loaded test and exercise functions • DIP switches: password disable and maintenance • Modbus® RTU and Modbus® TCP /IP protocols (Modbus® register map available) • RJ45 connector for 10/100 ethernet connection • USB port with read /write compatibility • Isolated RS -485 ports • One -year limited warranty Programmable Features • Programming and monitoring methods: • • • • • • • • • • • • • • o Monitoring and password- protected programming at the door using the keypad and display o Program and monitor using a PC with Monitor III integrated generator set and ATS monitoring software o Transfer files through the USB port System voltage and frequency Voltage unbalance Over /undervoltage and over /underfrequency for all phases of the normal and emergency sources Time delays Load /no load /auto -load test and load /no -load exercise functions Programmable inputs and outputs Load control outputs (load stepping) Selectable operating modes: utility- generator, generator - generator, or utility- utility Load bank control for exercise or test Pre /post - transfer, nine individual time delays for selected loads ABC /BAC /none phase rotation selection with error detection Resettable historical data In -phase monitor Password protection, three security levels G11.108 (Model KCS /KCP Transfer Switch) 12/09g Page 1 MPAC'"' 1500 Controller Features User Interface LED Indicators • Contactor position: source N and source E • Source available: source N and source E • Service required (fault indication) • Not in automatic mode LCD Display • System status • Line -to -line voltage • Line -to- neutral voltage • Active time delays • Source frequency • Preferred source selection • System settings • Common alarms • Load current, each phase (requires optional current transformers) • Inputs and outputs • Faults • Time /date • Address • Event history • Maintenance records • Exerciser schedule • Exerciser mode • Time remaining on active exercise Dynamic Function Tactile Keypad Operations • Scroll up /down/forward /back • Increase /decrease /save settings • End time delay • Start/end test • Reset fault • Lamp test Main Logic Board Inputs and Outputs • Two (2) programmable inputs • Two (2) programmable outputs, isolated form C (SPDT) contacts rated 1 amp @ 30 VDC, 500 mA @120 VAC DIP Switches • Maintenance mode • Password disable Event History View up to 99 time and date - stamped events on the display or on a personal computer equipped with optional Monitor III software. Download up to 2000 events with Monitor III software or download complete event history file to a PC or a memory device connected to the USB port. Communications • USB port with read /write capability • Isolated RS-485 ports • RJ-45 connector for 10/100 ethernet connection • Modbus® RTU and Modbus® TCP /IP protocols (Modbus® register map available) • USB Port. Upload or download files from a PC or a memory device through the USB port. o Application software o Event history files o Language files o Parameter settings o Usage reports o Feature configuration Programmable Features • System voltage, 208 -600 VAC * • System frequency, 50/60 Hz * • Single/three -phase operation * • Standard /programmed- transition operation * • Preferred source selection • Phase rotation: ABC /BAC /none selection with error detection • Voltage and frequency pickup and dropout settings • Voltage unbalance, enable /disable • In -phase monitor: enable /disable and phase angle • Transfer commit/no commit • Source /source mode: utility/gen, gen /gen, utility/utility • Passwords, system and test • Time, date, automatic daylight saving time enable /disable • Time delays (see table) • Exerciser: calendar mode, loaded /unloaded up to 21 events • Test: loaded /unloaded /auto load (1 -60 minutes) • External test: loaded /unloaded • Automatic override on generator failure (loaded test and exercise) • Peak shave delay enable /disable • Current monitoring (requires optional current transformers) • Pre /post- transfer, nine individual time delays for selected loads • Resettable historical data • System parameters factory-set per order Modbus© is a registered trademark of Schneider Electric. G11 -106 (Model KCS /KCP Transfer Switch) 12/OBg Page 2 MPAC' 1500 Controller Features, continued Programmable Inputs • Extemal time delay input • External battery fault • External common fault • Inhibit transfer • Load shed to force transfer to OFF (programmed- transition models only; requires accessory) • Peak shave /area protection input • External test • Three- source system disable • Bypass disable Programmable Outputs • Chicago alarm control • Common alarm events • Contactor position • Exercise active • Failure to acquire standby source • Failure to transfer • Generator engine start, source N and E • I/O module faults • Load bank control • Load control active (pre /post transfer delay, up to 9 outputs) • Loss of phase fault, source N and E • External battery fault • Non - emergency transfer • Not in automatic mode • Over /underfrequency faults, source N and E (generator) • Over /undervoltage faults, source N and E • Peak shave /area protection active • Phase rotation error, source N and E • Preferred source supplying load • Software- controlled relay outputs (four maximum) • Source available, preferred and standby • Standby source supplying load • Synchronizing output • Test active • Transfer switch auxiliary contact fault • Transfer switch auxiliary contact open • Voltage unbalance Voltage and Frequency Sensing Parameter Default Adjustment Range Undervoltage dropout 90% of pickup 75 % -98% Undervoltage pickup 90% of nominal 85% -100% Overvoltage dropout * 115% of nominal* 106 % -135% Overvoltage pickup 95% of dropout 95 %- 100% Unbalance enable Disable Enable/Disable Unbalance dropout 20% 5 % -20% Unbalance pickup 10% 3 % -18% Voltage dropout time 0.5 sec. 0.1 -9.9 sec. Underfrequency dropout 99% of pickup 95 % -99% Underfrequency pickup 90% of nominal 80 % -95% Overfrequency dropout 101% of pickup 101 % -115% Overfrequency pickup 110% of nominal 105% -120% Frequency dropout time 3 sec. 0.1 -15 sec. * 690 volts, maximum. Default = 110% for 600 vo t applications. Adjustable Time Delays Time Delay Default Adjustment Range Emergency source engine start 3 sec. 0 -6 sec.t Normal source engine start . (gen /gen mode) 3 sec. 0 -6 sec. t Emergency source engine cooldown 5 sec. 0 -60 min. t Normal source engine cooldown (gen /gen mode) 2 sec. Failure to acquire standby source 1 min. Preferred to standby 3 sec. Standby to preferred 15 min. Pretransfer to preferred signal 0 sec. Post - transfer to preferred signal 0 sec. Pretransfer to standby signal 0 sec. Post - transfer to standby signal 0 sec. Failure to synchronize 30 sec. Off (preferred to standby, programmed- transition only) 1 sec. Off (standby to preferred, programmed - transition only) 1 sec. Auto load test duration 30 min. 1 -60 min. T t Adjustable in 1 second increments. Engine start can be extended to 60 minutes with an Extemal Battery Supply Module Kit. $ 1 minute increments. G11 -106 (Model KCS /KCP Transfer Switch) 12/09g Page 3 Application Data Auxiliary Position Indicating Contacts (rated 10 amps @ 32 VDC /250 VAC) Switch Rating, amps Number of Contacts Indicating Normal, Emergency Standard- Transition Programmed - Transition 30 -230 2, 2 N/A 260 -600 8, 8 - 150 -600 - 8, 8 800 -1200 8, 8 8, 8 1600 -3000 8, 8 7, 7 4000* 4, 4 6, 6 4000 t 8, 8 7, 7 * 4000 Amp switches ordered on or before December 31, 2009. t Contact the factory. UL- Listed Solderiess Screw Type Terminals for External Power Connections Normal, Emergency, and Load Terminals Switch Rating, amps Maximum Number of Cables per Pole Range of Wire Sizes t Copper or Aluminum § 30 -230 KCS 1 #14 AWG to 4/0 AWG § 150 -400 KCP 1 #4 AWG to 600 MCM 2 1/O AWG to250MCM 260 -400 KCS 1 #4 AWG to 600 MCM 2 1/O AWG to 250 MCM 600 2 #2 AWG to 600 MCM 800 -1200 4 1/0 AWG to 750 MCM 1600 -2000 6 1/0 AWG to 750 MCM 2600 -3000 12 1/0 AWG to 750 MCM 4000* 12 750 MCM 4000t 12 1/O AWG to750MCM * 4000 Amp switches ordered on or before December 31, 2009. t Contact the factory. Use 75 °C minimum Cu /AI wire for power connections. § 230 amp/600 volt use copper only Ground Connection Switch Rating, amps Range of Wire Sizes, Copper or Aluminum 30 -1200 #14 to 1/0 AWG 1600 -3000 #4 AWG to 500 MCM 4000* #4 AWG to 500 MCM 4000t 1/0 AWG to 750 MCM * 4000 Amp switches ordered on or before December 31, 2009. t Contact the factory. Input and Output Connection Specifications Component Wire Size Range Main board I/O terminals #12 -24 AWG I/O module terminals #14 -24 AWG Environmental Specifications Operating Temperature -20 °C to 70 °C ( -4 °F to 158 °F) Storage Temperature -40 °C to 85 °C ( -40 °F to 185 °F) Humidity 5% to 95% noncondensing Codes and Standards The ATS meets or exceeds the requirements of the following specifications: • CSA C22.2 No. 178 certification at 600 VAC available, file #LR58301 • EN61000 -4-4 Fast Transient Immunity Severity Level 4 • EN61000 -4 -5 Surge Immunity Class 4 (voltage sensing and programmable inputs only) • IEC Specifications for EMI /EMC Immunity: o CISPR 11, Radiated Emissions o IEC 1000 -4 -2, Electrostatic Discharge o IEC 1000 -4 -3, Radiated Electromagnetic Fields o IEC 1000 -4-4, Electrical Fast Transients (Bursts) o IEC 1000 -4 -5, Surge Voltage o IEC 1000 -4 -6, Conducted RF Disturbances o IEC 1000 -4 -8, Magnetic Fields o IEC 1000 -4 -11, Voltage Dips and Interruptions • IEC 60947 -6 -1, Low Voltage Switchgear and Control Gear; ...Multifunction Equipment; Automatic Transfer Switching Equipment • IEEE Standard 446, IEEE Recommended Practice for Emergency and Standby Power Systems for Commercial and Industrial Applications • IEEE 472 (ANSI C37.90A) Ring Wave Test • NEMA Standard ICS 10 -2005, Electromechanical AC Transfer Switch Equipment • NFPA 70, National Electrical Code • NFPA 99, Essential Electrical Systems for Health Care Facilities • NFPA 110, Emergency and Standby Power Systems • Underwriters Laboratories UL 508, Standard for Industrial Control Equipment • Underwriters Laboratories UL 1008, Standard for Automatic Transfer Switches for Use in Emergency Standby Systems file #E58962 (automatic), #E86894 (nonautomatic) • Seismic certification in accordance with the International Building Code is available. (Accessory kit is required for seismic certification.) o IBC 2000, referencing ASCE 7 -98 and ICC AC -156 o IBC 2003, referencing ASCE 7 -02 and ICC AC -156 o IBC 2006, referencing ASCE 7 -05 and ICC AC -156 011 -106 (Model KCS /KCP Transfer Switch) 12/0Bg Page 4 Weights and Dimensions Weights and dimensions are shown for transfer switches in NEMA type 1 enclosures, type 3R enclosures, and open units. Consult the factory for NEMA type 12, 4, and 4X enclosures. Note: Weights and dimensions are provided for reference only and should not be used for planning installation. See your local distributor for submittal drawings. Model Amps NEMA Type Dimensions mm (in.) Weight kg (lb ) Poles Height Width Depth 2 -Pole 3-Pole 4 -Pole KCS Standard- Transition 30 -200 1, 3R 2,3,4 791 (31) 450 (18) 314 (12.4)7 28 (62) 30 (65) 31 (68) 230 1, 3R 2,3,4 1223 (48) 560 (22) 362 (14.3)1: 52 (115) 56 (123) 59 (131) . 260 -600 1, 3R 2,3,4 1702 (67) 610 (24) 514 (20.2)1: 179 (395) 183 (403) 188 (414) 800 -1000 1, 3R 2,3,4 1932 (76)* 864 (34) 515 (20.3)$ 220 (485) 231 (510) 238 (525) 1200 1 3,4 2286 (90) 963 (38) 686 (27) — 356 (785) 379 (835) 3R 3,4 2286 (90) 940 (37) 717 (28.2) — 356 (785) 379 (835) 1600 -2000 1 3,4 2286 (90) 963 (38) 1220 (48) — 472 (1040) 494 (1090) 3R 3,4 2286 (90) 940 (37) 1434 (56.4) — 472 (1040) 494 (1090) 1600- 2000Ft 1 3,4 2286 (90) 963 (38) 688 (27) — 472 (1040) 494 (1090) 3R 3,4 2286 (90) 940 (37) 869 (34.2) — 356 (785) 379 (835) 2600 -3000 1 3,4 2286 (90) 963 (38) 1524 (60) — 649 (1430) 679 (1495) 3R 3,4 2286 (90) 940 (37) 1738 (68.4) — 649 (1430) 679 (1495) 4000 ** 1 3,4 2286 (90) 1166 (46) 1828 (72) — 1043 (2300) 1089 (2400) 4000 tt 1 3,4 2311 (91) 1524 (60) 1828 (72) — 975 (2149) 1056 (2328) 3R 3,4 2528 (99.5) 1607 (63.3) 2310 (91) — 1436 (3165) 1523 (3357) --- 150 -600 1, 3R 2,3,4 1702 (67) 610 (24) 514 (20.2)+ 179 (395) 183 (403) 188 (414) 800 -1000 1, 3R 2,3,4 1932 (76)* 864 (34) 515 (20.3)1: 220 (485) 231 (510) 238 (525) 1200 1 3,4 2286 (90) 963 (38) 688 (27) — 463 (1020) 485 (1070) 3R 3,4 2286 (90) 940 (37) 717 (28.2) — 463 (1020) 485 (1070) 1. KCP 1600 -2000 1 3,4 2286 (90) 963 (38) 1220 (48) — 533 (1175) 556 (1225) 3R 3,4 2286 (90) 940 (37) • 1434 (56.4) — 533 (1175) 556 (1225) Programmed- Transition 1600- 20O0Ft 1 3,4 2286 (90) 963 (38) 688 (27) — 533 (1175) 556 (1225) 3R 3,4 2286 (90) 940 (37) 869 (34.2) — 533 (1175) 556 (1225) 2600 -3000 1 3,4 2286 (90) 963 (38) 1524 (60) — 735 (1620) 765 (1685) 3R 3,4 2286 (90) 940 (37) 1738 (68.4) — 735 (1620) 765 (1685) 4000 ** . 1 3,4 2286 (90) 1166 (46) 1828 (72) — 1115 (2457) 1160 (2557) 4000 -hi' 1 3,4 2311 (91) 1524 (60) 1828 (72) — 975 (2149) 1056 (2328) 3R 3,4 2528 (99.5) 1607 (63.3) 2310 (91) — 1436 (3165) 1523 (3357) 30 -200 Open �2,3,4 2,3,4 787 (31) 445 (17.5) 296 (11.6) 8 (17) 9 (20) 11 (23) 230 2,3,4 1219 (48) 457 (18.0) 330 (13.0) 17 (37) 21 (45) 24 (53) 260 -400 2,3,4 1422 (56) 610 (24) 356 (14) 31 (68) 34 (74) 36 (80) KCS 600 2,3,4 1600 (63) 610 (24) 432 (17) 33 (73) 36 (80) 39 (87) Standard- 86o-1000 1829 (72) 864 (34) 508 (20) 68 (150) 78 (170) 90 (196) Transition 1200 2,3,4 2210 (87) 965 (38) 584 (23) 68 (150) 78 (170) 90 (196) 1600 -2000 3,4 2286 (90) 965 (38) 1219 (48) — 190 (420) 213 (470) 1600 -20O0F 3,4 2210 (87) 965 (38) 635 (25) 2600 -3000 3,4 2286 (90) 965 (38) 1524 (60) — 1 213 (470) 243 (535) * Includes mounting feel t - F = Front connected t On 30 -1000 amp models, the NEMA type 3R enclosures have a security cover on the controller that extends 54 mm (2.1 in.) beyond the door. § Dimensions shown for open units are the minimum required enclosure size. Open units weights are shipping weights for the contactor only. " 4000 Amp switches ordered on or before December 31, 2009. tt Contact the factory. G11 -106 (Model KCS /KCP Traneter Switch) 12/09g Page 5 Weights an imensions, continued Withstand and Close -On Ratings (WCR) Standard- and Programmed - Transition Models Maximum current in RMS symmetrical amperes when coordinated with customer - supplied fuses or circuit breakers. All values are available symmetrical RMS amperes and tested in accordance with the withstand and close -on requirements of UL 1008. Application requirements may permit higher withstand ratings for certain size switches. Contact Kohler Co. for assistance. Switch Rating, Amps Withstand Current Ratings in RMS Symmetrica Amperes Model Amps NEMA Type Dime = ons mm (in.) Weight kg (lb ) Poles Height Idth Depth 2 -Pole 3-Pole 4 -Pole KCP Programmed- Transition 150 -400 UUnit § 2,3,4 1422 (56) 610 4) 356 (14) 38 (84) 41 (90) 44 (96) 600 2,3,4 1600 (63) 610 (2 • 432 (17) 40 (89) 44 (96) 47 (103) 800 -1000 2,3,4 1829 (72) 864 (34) •08 (20) 80 (175) 94 (205) 108 (235) 1200 2,3,4 2210 (87) 965 (38) 58• (23) 80 (175) 94 (205) 108 (235) 1600 -2000 3,4 2286 (90) 965 (38) 1219 (4; J 252 (555) 274 (605) 1600 -2000F 3,4 2210 (87) 965 (38) 635 (25) 2600 -3000 3,4 2286 (90) 965 (38) 1524 (60) - 300 (660) 329 (725) t F = Front connected § Dimensions shown for open units are the minimum required enclosure size. Open units weights are shipping weights for the contactor only. - Withstand and Close -On Ratings (WCR) Standard- and Programmed - Transition Models Maximum current in RMS symmetrical amperes when coordinated with customer - supplied fuses or circuit breakers. All values are available symmetrical RMS amperes and tested in accordance with the withstand and close -on requirements of UL 1008. Application requirements may permit higher withstand ratings for certain size switches. Contact Kohler Co. for assistance. Switch Rating, Amps Withstand Current Ratings in RMS Symmetrica Amperes Short Time Duration, Cycles Current - Limiting Fuses Specific Breaker Rating "Any" Breaker Rating tt Fuse Rating, Amps Max. Voltage, VAC Max. Amps Fuse Class Amps, Max. Max Voltage, VAC Amps, Max Max Voltage, VAC Short Time Withstand Ratings •* 30 KCS 100,000 480 60 J 10,000 480 10,000 600 N/A - 70 KCS 104 KCS 150 KCS 200,000 480 200 J 22,000 480 10,000 600 N/A - 200 KCS 200,000 480 200 J 22,000 480 10,000 480 N/A - 230 KCS (480 V) 100,000 480 300 J 22,000 480 10,000 480 N/A - 230 KCS (600 V) 200,000 600 600 J 42,000 600 35,000 600 N/A - 800 L 150 KCP 260 j p 400 600 200,000 600 600 J 42,000 600 35,000 600 N/A - 50,000 480 35,000 480 N/A 800 L 65,000 240 65,000 240 N/A - 800 1000 1200 200,000 600 1600 L 65,000 600 50,000 600 36,000 18 1600 $ 2000 T 200,000 600 3000 L N/A 600 100,000 600 65,000§ 30 2600 3000 200,000 600 4000 L N/A 600 100,000 600 65,000§ 30 4000 * 200,000 480 6000 L N/A 480 100,000 480 N/A 30 4000 t 200,000 600 4000 L N/A 600 100,000 600 65,000§ 30 * Optional front - connected service limited to 85,000 amps for specific and any breaker ratings. ""' Short time ratings are provided tor applications involving breakers that do not have instantaneous trips tor systems coordination. tt -Any" breaker ratings are based on 1.5 cycles tor 30 -230 amps and 3 cycles tor 260 -4000 amps. Applicable to breakers with instantaneous § Withstand rating only (non UL test) • 4000 Amp switches ordered on or before December 31, 2009 t Contact the tactory. trip elements. G11 -106 (Model KCS/KCP Transfer Switch) 12/09g Page 6 Ratings with Specific Manufacturers' Circuit Breakers, continued Switch Rating, amps Molded -Case Circuit Breakers WCR, amps RMS Voltage, Max. Manufacturer Type Max. Size, amps 225 t 50,000 480 Cutler- Hammer HJD, JDC, JGH, JGC 250 HKD, CHKD, KDC 400 HLD,CHLD, LDC, CLDC B00 MDL, CMDL, HMDL, CHMDL, NGS, NGH, NGC 800 GE SFL, SFP 250 TBC4 400 TBC6, TJL4V, TJL1S -6S 600 SGL1, SGL4, SGL6, SGP1, SGP4, SGP6 600 TBCB, TKL4V, TKHBS-12S, TKLBS-12S B00 � X26 •--- 0 SKL8, SKPB; SKHB 800 Siemens HFD, HFXD 250 HJD, HJXD, SHJD 400 HLD, HLXD, SHLD B00 LMD, LMXD, HLMD, HLMXD, HMG 800 MD, MXD, HMD, HMXD, SMD, SHMD 800 Square D KC 250 CK400N, CK400NN, CM1250HH 400 LC 600 Square D CKBOON, CKBOONN, CM1600HH B00 225 T 230 * 280 42,000 600 Cutler- Hammer HJD; JGC 250 KDC 400 LDC, CLDC -600 GE TBC4 400 TBC6, SGL1, SGL4, SGLB, SGP1, SGP4, SGP6 600 TBC8, TKL4V, TKLBS -125, SKLB, SKPB 800 Siemens HLMD, HLMXD, HMD, HMXD, SHMD B00 400 50,000 480 Cutler- Hammer HKD, CHKD, KDC 400 HLD, CHLD, LDC, CLDC B00 MDL, CMDL, HMDL, CHMDL, NGS, NGH, NGC B00 GE TBC4 400 TBC6, TJL4V, TJL1 S -8S 600 SGL1, SGL4, SGL6, SGP1, SGP4, SGP6 600 TBC8,TKL4V,TKH8S- 12S,TKL3S -12S 800 SKH8, SKL8, SKP8 800 Siemens HJD, HJXD, SHJD 400 HLD, HLXD, SHLD 600 LMD, LMXD, HLMD, HLMXD, HMG 600 MD, MXD, HMD, HMXD, SMD, SHMD B00 Square D CK400N, CK400NN, CM1250HH 400 LC 600 CKBOON, CKBOONN, CM1600H1-1 800 42,000 Cutler- Hammer KDC 400 LDC, CLDC 600 600 T604 400 GE TBC6, SGL1, SGL4, SGLB, SGP1, SGP4, SGP6 B00 TBC8, TKL4V, TKLBS -12S, SKLB, SKPB 800 Siemens HLMD. HLMXD, HMD, HMXD, SHMD B00 * Standard - transition models KCS only t Programmed - transition models KCP only G11 -106 (Model KCS/KCP Transfer Switch) 12/095 Pape 8 Accessories Accessories are available either factory- installed or as loose kits, unless otherwise noted. Accessory Modules The mounting kit holds up to five optional modules. The maximum total current draw is 300 mA. If an External Battery Module is installed, there is no current restriction. Module Current Draw Specifications, mA Alarm Module - 75 Standard I/O Module 75 High Power I/O Module 100 Standard Input /Output Module inputs Available Inputs 2 Input Definition Contact closure Current 5 rnA Max Connection Type Terminal Strip Wire Size #14 -24 AWG Max Distance 700 feet Outputs Outputs Available 6 Contact Type Form C (SPDT) Contact Voltage Rating 2 A@ 30 VDC 500 mA @ 125 VAC Connection Type Terminal Strip Wire Size #14 -24 AWG ❑ High -Power Input /Output Module Inputs Available Inputs 2 Input Definition Contact closure Current 5 mA Max Connection Type Terminal Strip Wire Size #14 -24 AWG Max Distance 700 feet Outputs Outputs Available 3 Contact Type Form C (SPDT) Contact Voltage Rating 12 A @ 24 VDC 12 A @ 250 VAC 10 A @ 277 VAC 2 A @ 480 VAC Connection Type Terminal Strip Wire Size #14 -24 AWG Environmental Specifications Temperature -40 °C to 85 °C ( -40 °F to 185 °F) Humidity 35% to 85% noncondensing ❑ Alarm Module • 90 dB Audible alarm • Any alarm function can be programmed to trigger the audible alarm • Chicago alarm function • Preferred source selection • Supervised transfer control (supervised transfer control switch required) • Connection for external alarm External Alarm Connection Specifications Wire Size #12 -22 AWG Cu Contact Voltage Rating 500 mA @ 120 VAC 250 mA @ 240 VAC ❑ External Battery Supply Module • Energizes the ATS controls using an external battery when no source power is available • Allows extended engine start time delays • Allows the use of any combination of accessory modules (no current draw restriction, maximum of five modules total) • Connects to one or two batteries, 12 VDC or 24 VDC system • Current draw, 140 mA @ 12 VDC, 86 mA @ 24 VDC • Provides low external battery voltage indication to the transfer switch controller • Reverse - polarity protected Other Accessories ❑ Battery Charger • Three -stage (bulk, absorption, and float) electronic battery charger • Red and green LEDs indicate the charge rate • Designed for 12 or 24 VDC battery electrical systems • Charge lead -acid or gel cell batteries • Sealed and potted design is rainproof, lightweight, silent, and completely automatic • Internal short- circuit protection for the outputs • Fuses for reverse - polarity protection • Available only as a loose kit for field installation Battery Charger Specifications Output • Charging 12 VDC (min.) at 6 amps 24 VDC (min.) at 3 amps Maintaining 13.30 VDC at 0.1 amps Circuit Protection (2) 10 amp fuses (AGC -10) Recommended Maximum Battery Size Recharging Maintaining only 150 amp -hours 300 amp -hours Current Draw @ 50/60 Hz, 0.7 amps maximum 511 -106 (Model KCS /KCP Transfer Switch) 12/09g Page 10 KOHLER CO., Kohler, Wisconsin 53044 USA Phone 920 - 565 -3381, Fax 920 - 459 -1646 For the nearest sales and service outlet in the US and Canada, phone 1-800- 544 -2444 KohlerPower.com Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone (65) 6264 -6422, Fax (65) 6264-6455 Model Designation Model Mechanism Transition Controls Voltage Poles Enclosure Current Rating • CJ Miscellaneous A Record the transfer switch model designat on in the boxes. The transfer switch model designation defines characteristics and ratings as explained below. Sample Model Designation: KCS - DNTA -0400B Model K: Kohler Transfer Switch Mechanism C: Standard Transition S: Standard P: Programmed Controls D: MPAC'" 1500 Microprocessor Controls, Automatic F: MPAC'"• 1500 Microprocessor Controls, Non - Automatic Voltage/Frequency C: 208 Volts /60 Hz D: 220 Volts /50 Hz F: 240 Volts /60 Hz G: 380 Volts /50 Hz H: 400 Volts /50 Hz J: 416 Volts /50 Hz K: 440 Volts /60 Hz M: 480 Volts /60 Hz N: 600 Volts /60 Hz P: 380 Volts /60 Hz R: 220 Volts /60 Hz Number of Poles/Wires N: 2 -pole, 3 -wire, solid neutral T: 3 -pole, 4 -wire, solid neutral V: 4 -pole, 4 -wire, switched neutral W: 4 -pole, 4 -wire, overlapping neutral Z: 3 -pole, 4 -wire, integral solid neutral * * Integral solid neutral is mounted on the contactor. Not available on all amperages. Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohler® Power Systems distributor for availability. Enclosure A: NEMA 11- B: NEMA 12§ C: NEMA 3R1: D: NEMA 4§ F: NEMA 4X§ G: Open unit H: NEMA 3R SS ** t Standard on 30 -4000 A models. r Available to order on 30 -3000 A models. Contact the factory for 4000 A units. § Available to order on 30 -1000 A models. Contact the factory for larger units. "'* NEMA 3R SS available only through special order. Current Rating: Numbers indicate the current rating of the switch in amperes: 0030 (KCS) 0230 (KCS) 1200 0070 (KCS) 0260 1600 0104 (KCS) 0400 2000 0150 0600 2600 0200 (KCS) 0800 3000 0225 (KCP) 1000 4000 Miscellaneous S: Standard Connections F: Front Connections (optional for 1600 and 2000 Amp models only) B: 260 -600 Amp Standard Transition and 150 -600 Amp Programmed- transition DISTRIBUTED BY: ® 2005,2006,2007,20013. 2009 by Kohler Co. All rights reserved. GI1 -106 (Model KCS /KCP Transfer Switch) 12/09g Page 12 8 HEATER (OPTIONAL) SECTION A -A SECURITY COVER (OPTIONAL ON NEMA 1, REOUIRED ON NEMA 311) ACCESSORY MODULE (OPTIONAL) FIELD CONNECTION TERMINAL BLOCK (ENGINE START 8 AUX CONTACTS) l C PADLOCK HASP (SECURITY OPTION d NEMA 39 ONLY( LOGIC DISCONNECT (OPTIONAL) LOAD SHED (OPTIONAL) ;Lru1•11111111 8I?RMIMMIN SECTION C-C 610 (24.01 NOTE: ALLOW FOR MINIMUM DOOR SWING CLEARANCE OF 610 [24.01 IN FRONT OF CABINET. 8 T 6 5 79 [3.11 416 [16.51 MPAC LOGIC MODEL K 800A STANDARD TRANSITION MODEL KO 230A 600Y STANDARD TRANSInON 280 6OOA STANDARD TRANSITION GO-600A PROGRAMMED TRANSITION 2, 3 6 4 POLE STANDARD CONNECTION NEMA I & 3R r 4 RECOMMENDED ENTRANCE AREA TOP & BOTTOM NOTES: DIMENSION IN [ 1 ARE IN INCHES. , FINISH - ANSI 49 GRAY, REFER TO OPERATORS MANUAL PRIOR TO INSTALLATION,AND OPERATION OF SWITCH. FOR UNITS WITH SEISMIC CERTIFICATION OPTION. REFER TO ADV -7456 AND INSTALLATION INSTRUCTIONS. REV A DATE 7.26 -06 6.71.07 2.11.08 REVISION NEW DRAWING (788881 IA -41 230A 600V OT ADDED 1837821 800 10 -16.09 2 -3 -10 IA -61 DOOR SWING NOES ADDED: 1A -11 SEISMIC NOTE ADDED TO NOTES: 1830931 IA -41 MODEL K 600A ADDED 1886161 10.81 NEATER 102710NALI A00ED. BA10ER1 CHARGER IOPTIONALI REM0vE0: 1880951 1 IN uA SD 3 800 ^SD m.• AJH 2 KOHLER CC! (METRIC 1 PRO-E 10103 1111(0*. ROMP. 31 1)031 V.). 0. IM If 03 31 NO 13 lll*i A30 0(1311 1 O3i13 0O 0001(X11 39 13 31.1 6[ . 00 L.C.1) 3 0[f16i10AX1:YERIMLitITRLfTOlY. L 6"11 01 DIMENSION PRINT Imo' 7 26 O6— 1 -26 06_,.,. 7 -26-06 ADV -7183 CURRENT SENSING (OPTIONAL WITH MPAC 15001 1449 (57,_11 ALTERNATE MOUNTING FOR SEISMIC CERTIFIED UNITS: ANCHOR TO WALL WITH HOLE PATTERN SHOWN AND HARDWARE BELOW. (UNIT MUST BE FLOOR SUPPORTED) MOUNT WITH THE FOLLOWING HARDWARE: 017.10 [.5001 BOLT (41 035.1 [1.381 ,2 2.77 1.1091 THICK WASHER 141 HARDWARE TO COMPLY WITH SPECIFICATIONS ON ADV -7456. WEIGHTS KO ILB51 2 POLE 3 POLE 4 POLE 179 (395) 183 (403) 188 (4141 SCREW TYPE TERMINALS FOR EXTERNAL POWER CONNECTION SWITCH RATING (AMPS) RANGE OF AL-CU WIRE SIZES 150 -400 CONTACTOR (PER PHASE( 11! 14 TO 600 KCMIL OR (2) (/0 TO 250 KCMIL NEUTRAL (SEE NOTE) GROUND 73) 04 TO 600 KCMIL OR 16) I/O TO 250 KCMIL 600 (21 02 TO 600 KCMIL 8 (61 12 TO 600 KCMIL (3) 14-600 KCMIL 0R (61 I/0-250 KCMIL LOAD TOP VIEW MOUNTING HOLES SHOWN 3 POLE CONTACTOR WITH SOLID INTEGRAL NEUTRAL SHOWN MPAC LOGIC MODEL K: 8000 STANDARD TRANSITION MODEL Kt 230A 600V STANDARD TRANSITION 260.8000 STANDARD TRANSITION (SO -600A PROGRAMMED TRANSITION 2, 384 POLE STANDARD CONNECTION NEMA 18 3R REQUIRED FLOOR - MOUNTED HOLE PATTERN FOR SEISMIC CERTIFIED UNITS: (FOR ALTERNATE MOUNTING. SEE FRONT VIEW) MOUNT WITH THE FOLLOWING HARDWARE: 015.88 (.6251 BOLT 14) 044 5 11.157 x 3.4 1.1341 THICK WASHER (4) HARDWARE TO COMPLY WITH SPECIFICATIONS ON ADV -7456. NEUTRAL 3 POLE UNITS WITHOUT INTEGRAL NEUTRAL ONLY (600A NEUTRAL SHOWN) NOTE: 2 POLE UNITS INCLUDE INTEGRAL NEUTRAL. EQUIPMENT GROUND SURGE PROTECTION (OPTIONAL) 0 CC oat otIs Ro SECTION A -A NE A RATE 7 -26 -06 9 -21.07 2 -11 -06 RI ISM NEW DRAWING 1100601 er ISD SEE SHEET 1 (611521 10.21 GROUND: 13) RA -600 KCMIL OR 161 1/0.250 60/11 WAS 1 114 10 I/O: 10.6 6 0-3) SEI5NIC MOUNTING ARD HARDWARE 40715 ADDED: 1630731 KOHLER CQ G 61 2060 110)(115. NONLE6. 0r 51064 0.6.. vrrm .r. '� iioi i i`::o �siENOi'e0 io7t aid i0X1M co °' o1i N ".::i:7:m'111.1,s'°". AS °RNT3 a. 10 -16 -09 I4-41 MODEL N 600A ADDED 1606161 2 -I -10 14 -31 SURGE PROTECTION 1021107AL1 ADDED. 1630151 6 5 4 3 95 NSD ' °' SSD 8717"..7.7 AJH 2 607E 1 26 06)t -. 7 26 06 Wa. 7 -26 -06 DIMENSION PRINT 7 ADV -7183 D C 8 A too • Am 2 2 4,i 4 F av 1 a E1:9,1=3,' 1. a 2 as a g° 2 a 8 8 2 2 8 2 8 2 8 11- I'x•IF x IF S: L u_ 8 L k 2 8 2 k k k k t k k 06 0 2 A 2- �I▪ IB{8 2 B3�III wa a u n 0 z 0 A 5n i lIgg a o e . 8 - a m 0 O Blg oak 1:1 �YI 61 y11Y ----- -sggn: bgbggdtlbgg °T yo otfon 0 'soc) roroolo U�U rogvW =OMB= EMMMO U WIMEMMMUUB ' U _""3.. =.RR b$t�aa�a��as� ERRS 3 RRR °rRNhR 556u56t155$u ««..rAR:.: RXRR 2 U z °a 001 t r, 3 11 RR ggst; ; X11 {h fll5 1 G ' U o- Kohler Standby /Prime Generator Set Test Program Testing is an integral part of quality assurance. In keeping with our uncompromising commitmentto quality, safety, and reliability, every Kohler Standby /Prime power generator set undergoes an extensive series of prototype and production testing. Prototype Testing Prototype testing includes the potentially destructive tests necessary to verify design, proper function of protective devices and safety features, and reliability expectations. Kohler's prototype testing includes the following: • Alternator temperature rise test per NEMA MG1 -32.6. Standby and prime ratings of the alternator are established during this test. • Maximum power test to assure that the prime mover and alternator have sufficient capacity to operate within specifications. • Alternator overload test per NEMA MG1 -32.8. • Steady -state load test to ensure voltage regulation meets or exceeds ANSI C84.1, NEMA MG1 -32.17 requirements and to verify compliance with steady - state speed control specifications. • Transient test to verify speed controls meets or exceeds specifications. • Generator set cooling and air flow tests to verify maximum operating ambient temperature. • Reliability tests to demonstrate product durability, followed by root cause analysis of discovered failures and defects. Corrective action is taken to improve the design, workmanship, or components. • . Acoustical noise intensity and sound attenuation effects tests. Production Testing In production, Kohler Standby /Prime generator sets are built to the stringent standards established by the prototype program. Every Kohler Generator set is fully tested prior to leaving the factory. Production testing includes the following: • Stator and exciter winding high - potential test on all generators. Surge transient tests on stators for generators 180 kW or larger. Continuity and balance tests on all rotors. • Transient load tests per NEMA MG1- 32.18, and • One -step, full -load pickup tests to verify that the ISO 8528 to verify specifications of transient performance of each generator set, regulator, and voltage regulation, voltage dip, voltage overshoot, governor meets published specifications. recovery voltage, and recovery time. • Motor starting tests per NEMA MG1- 32.18.5 to evaluate capabilities of generator, exciter, and regulator system. • Three -phase symmetrical short- circuit test per NEMA MG1 -32.13 to demonstrate short circuit performance, mechanical integrity, ability to sustain short- circuit current. • Harmonic analysis, voltage waveform deviation per NEMA MG1 -32.10 to confirm that the • Any defect or variation from specification generator set is producing clean voltage within discovered during testing is corrected and retested acceptable limits. prior to approval for shipment to the customer. Torsional analysis data, to verify torsional effects are not detrimental and that the generator set will provide dependable service as specified, is available upon request. Kohler offers other testing at the customer's request at an additional charge. These optional tests include power factor testing, customized load testing for specific application, witness testing, and a broad range of MIL - STD -705c testing. A certified test report is also available at an additional charge. • Regulation and stability of voltage and frequency aretested and verified at no load, 1/4 load, 1/2 load, 3/4 load, and full -rated load. • Voltage, amperage, frequency and power output ratings verified by full -load test. • The proper operation of controller logic circuitry, prealarm warnings, and shutdown functions is tested and verified. KOHLER. POWER SYSTEMS KOHLER CO. Kohler, Wisconsin 53044 Phone 920- 565 -3381, Fax 920- 459 -1646 For the nearest sales /service outlet in the US and Canada, phone 1 -800- 544 -2444 KohlerPowerSystemscom 918 -56 12/05a UNITED STATES ENVIRONMENTAL PROTECTION AGENCY OFFICE OF TRANSPORTATION AND AIR QUALITY WASHINGTON, DC 20460 CERTIFICATE OF CONFORMITY 2010 MODEL YEAR Manufacturer: Engine Family: Certificate Number: Intended Service Class: Fuel Type: FELs: g/kW -hr Effective Date: Date Issued: JOHN DEERE POWER SYSTEMS AJDXL06.8117 JDX- NRCI -10 -15.1 NR 5 (75 -130) DIESEL NMHC +NOx: 3.8 NOx: NA 12/16/2009 12/16/2009 PM: NA Karl J. Simon, Director Compliance and Innovative Strategies Division Office of Transportation and Air Quality Pursuant to Section 111 and Section 213 of the Clean Air Act (42 U.S.C. sections 7411 and 7547) and 40 CFR Part 60 and Part 89, and subject to the terms and conditions prescribed in those provisions, this certificate of conformity is hereby issued with respect to the test engines which have been found to conform to applicable requirements and which represent the following stationary and nonroad engines, by engine family, more fully described in the documentation required by 40 CFR Part 60 and 89, and produced in the stated model year. This certificate of conformity covers only those new stationary and nonroad compression- ignition engines which conform in all material respects to the design specifications that applied to those engines described in the documentation required by 40 CFR Part 60 and 89 and which are produced during the model year stated on this certificate of the said manufacturer, as defined in 40 CFR Part 60 and 89. This certificate of conformity is conditional upon compliance of said manufacturer with the averaging, banking and trading provisions of 40 CFR Part 89, Subpart C. Failure to comply with these provisions may render this certificate void ab initio. It is a term of this certificate that the manufacturer shall consent to all inspections described in 40 CFR 89.129 -96 and 89.506 -96 and authorized in a warrant or court order. Failure to comply with the requirements of such a warrant or court order may lead to a revocation or suspension of this certificate for reasons specified in 40 CFR Part 89. It is also a term of this certificate that this certificate may be revoked or suspended or rendered void ab initio for other reasons specified in 40 CFR Part 89. This certificate does not cover stationary and nonroad engines sold, offered for sale, or introduced, or delivered for introduction, into commerce in the U.S. prior to the effective date of the certificate. ec S o,.s ee a o er S s ems Jo EERE bwet, x( • 4045HF285H 99 1800 OEM (Gen Set) g /kW hr 3.7 0.1 3.8 0.21 2.2 g /hp -hr 2.7 0.1 2.8 0.15 1.6 ineg antificate'L umb {er• 350HAH JDX- NRCI -10 -15.1 U -R- 004 -0391 4045HPRNT6 g /kW hr 3.3 0.2 3.5 0.20 1.6 The emission data listed is measured from a laboratory test engine according to the test procedures of 40 CFR 89 or 40 CFR 1039, as applicable. The test engine is intended to represent nominal production hardw are, and w e do not guarantee that every production engine w ill have identical test results. The family parent data represents multiple ratings and this data may have been collected at a different engine speed and Ioad..Emission results may vary due to engine manufacturing tolerances, engine operating conditions, fuels used, or other conditions beyond our control. This information is property of Deere & Company. It is provided solely for the purpose of obtaining certification or permits of Deere pow ered equipment. Unauthorized distribution of this information is prohibited Emissions Query V1.4.xls run on Jan -05 -2010 JDPS 1/5/2010 Page 1 Stationary Standby and Prime Power One -Year or Two Thousand (2000) -Hour Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. Repair, replacement, or appropriate adjustment at Kohler Co.'s option will be furnished if the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must pertorm startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, repair or service by unauthorized persons, or normal wear and tear. Kohler Product Warranty Coverage* Generator Set & Accessories Prime Power Generator Set 20 kW or Larger One (1) year or 2000 hours (whichever occurs first) from date of initial startupt One (1) year or 2000 hours (whichever occurs first) from date of initial startupt *Some restrictions may apply. Contact your Kohler distributor /dealer for full details. tStartup must occur within 24 months of original shipment by Kohler Co. The following will not be covered by the warranty: 1. Normal engine wear, routine tuneups, tuneup parts, adjustments, and periodic service. 2. Damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized service representative, or improper storage. 3. Damage caused by operation with improper fuel or at speeds, loads, conditions, modifications, or installation contrary to published specifications or recommendations. 4. Damage caused by negligent maintenance such as: a. Failure to provide the specified type and sufficient quantity of lubricating oil. b. Failure to keep the air intake and cooling fin areas clean. c. Failure to service the air cleaner. d. Failure to provide sufficient coolant and /or cooling air. e. Failure to perform scheduled maintenance as prescribed in supplied manuals. f. Failure to regularly exercise the generator set under load (stationary applications only). 5. Original installation charges and startup costs. 6. Starting batteries and the following related expenses: a. Labor charges related to battery service. b. Travel expense related to battery service. 7. Engine coolant heaters, heater controls, and circulating pumps after the first year. 8. Rental of equipment during performance of warranty repairs. 9. Parts purchased from sources other than Kohler Co. Replacement of a failed Kohler part with a non - Kohler part voids warranty on that part. 10. Radiators replaced rather than repaired. 11. Fuel injection pumps not repaired locally by an authorized servicing dealer. 12. Non - Kohler- authorized repair shop labor without prior approval from Kohler Co. Warranty Department. 13. Engine fluids such as fuel, oil, or coolant /antifreeze. 14. Shop supplies such as adhesives, cleaning solvents, and rags. 15. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 16. Maintenance items such as fuses, lamps, filters, spark plugs, loose or leaking clamps, and adjustments. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1- 800 - 544 -2444 for your nearest authorized Kohler service representative or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, or transportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER® POWER SYSTEMS KOHLER CO. Kohler, Wisconsin 53044 Phone 920 - 565 -3381, Fax 920 -459 -1646 For the nearest sales /service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com TP -5374 12/99c Transfer Switch and - Bypass Isolation Transfer Switch One -Year Limited Warranty Your Kohler product has been manufactured and inspected with care by experienced craftsmen. If you are the original consumer, Kohler Co. warrants, for the period indicated below, each product to be free from defects in materials and workmanship. Repair, replacement, or appropriate adjustment at Kohler Co.'s option will be furnished If the product, upon Kohler Co.'s inspection, is found to be properly installed, maintained, and operated in accordance with Kohler Co.'s instruction manuals. A Kohler distributor, dealer, or authorized representative must perform startup. This warranty does not apply to malfunctions caused by damage, unreasonable use, misuse, repair or service by unauthorized persons, or normal wear and tear. Kohler Product Warranty Coverage* Transfer Switch and Bypass Isolation Switch One (1) year from date of startup *Some restrictions may apply. Contact your Kohler distributor /dealer for full details. The following will not be covered by the warranty: 1. Normal wear, periodic service, and routine adjustments. 2. Damage caused by accidents, improper installation or handling, faulty repairs not performed by an authorized service representative, or improper storage. 3. Damage caused by operation above or below rated capacity, voltage, or frequency; modifications; or installation contrary to published specifications, codes, recommendations, and accepted industry practices. 4. Original installation charges and startup costs. 5. Damage caused by negligent maintenance such as: a. Failure to provide a clean, dry environment. b. Failure to perform recommended exercising. c. Failure to perform scheduled maintenance as prescribed in supplied manuals. d. Use of otherthan factory- supplied or - approved repair parts and /or procedures. 6. Rental of equipment during performance of warranty repairs. 7. Non - Kohler- authorized repair shop labor without prior approval from the Kohler Co. Warranty Department. 8. Expenses incurred investigating performance complaints unless the problem is caused by defective Kohler materials or workmanship. 9. Maintenance items such as fuses, lamps, and adjustments. A Startup Notification form must be on file at Kohler Co. A Startup Notification form must be completed by Seller and received at Kohler Co. within 60 days after the date of initial startup. Standby systems not registered within 60 days of startup will automatically be registered by Kohler Co. using the Kohler Co. ship date as the startup date. To obtain warranty service, call 1- 800 - 544 -2444 for your nearest authorized Kohler service representative, or write Kohler Co., Generator Service Department, Kohler, WI 53044 USA. KOHLER CO. SHALL NOT BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND including, but not limited to, incidental consequential labor costs, installation charges, telephone charges, ortransportation charges in connection with the replacement or repair of defective parts. This is our exclusive written warranty. We make no other express warranty nor is anyone authorized to make any on our behalf. ANY IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE, is expressly limited to the duration of this warranty. Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. KOHLER® POWER SYSTEMS KOHLER CO. Kohler, Wisconsin 53044 Phone 920 - 565 -3381, Fax 920- 459 -1646 For the nearest sales /service outlet in the US and Canada, phone 1- 800 - 544 -2444 KohlerPowerSystems.com TP -5373 12/99d TA 7 Pacific Pvwes° G ra 1c 1El n DELIVERY REQUEST Customer Information Company: Contact: Phone Number: Fax: Job Name: PO Number Model to be delivered: PPG Product Information Weight: Dimensions: To schedule and facilitate delivery, please complete all pertinent information in this section and return by fax or email to: smarquardt @pacificpowergen.com Job Site Name: Address: City /State /Zip . Code: PPG will be delivering by a flatbed or enclosed van: customer need to provide offloading: Offloading by: Forklift n Cranefl Is a loading dock available? Yesl Non Are there any limits on truck size or unique offloading requirements Yesn Nof l If ves, please describe limitations: Note attached Kohler Procedures for lifting a generator. Unit must be lifted by all four (4) forklift pockets when using a crane or forklift. So not use the lifting eye on the generator or engine. Special care must be utilized on weather - housed units and require proper rigging. Desired Delivery Date: Time: Second Choice: Time: Due to travel time from PPG warehouse, we request that deliveries be scheduled after 10:00 AM. If excessive stand by time is incurred by the delivery truck the customer will be charged for the additional cost. 5808 S. 196`h Street, Kent, WA. 98032 (253)395 -9077 Fax: (253) 395 -4M5 Section 2 Loading and Transporting The loading and transporting processes expose the generator set to many stresses and the possibility of improper handling. Therefore, after transporting industrial generator sets: 6 Check the alignment of the radiator and supports to ensure that the radiator is evenly spaced from the generator and that supports are square and of even length. Check the radiator fan for uniform alignment and equal clearance within the radiator shroud. Adjust if necessary. • After confirming the correct alignment, tighten the hardware to its specified torque. Reference Appendix C, General Torque Specifications. 2.1 Generator Set Lifting 2.1.1 General Precautions Follow these general precautions when lifting all generator sets. • Do not lift the generator set using the lifting eyes attached to the engine and /or alternator. Tnese eyes cannot support the generator set's weight. Instead, use the four holes in the mounting skid of each generator set that are intended for attaching lifting hooks. The placement of the holes prevents the lifting cables from damaging the generator set components and maintains balance during lifting. • If the lifting cables contact air cleaners, shrouds, or other protruding components, use spreader bars on the cables as outlined in subsequent sections. If the cables still do not clear the protruding component(s), remove the component(s). • Generator sets above 1000 kW may have reinforcing plates on the skid. See Figure 2 -1. Figure 2 -1 Lifting Hook Placement (above 1000 kW) TP -5700 9/08 Do not attach lifting hooks to the outside reinforcing plate of the skid. Attach lifting hooks as shown in Figure 2 -1 to use the strongest portion of the mounting skid and prevent the lifting hooks from slipping, To raise generator sets not equipped with skid reinforcing plates, attach lifting hooks to either the inside or outside of the skid. 2.1.2 Determining Weights Refer to the respective specification sheet and /or the submittal drawing for the weight of the generator set and accessories. Contact your distributor /dealer if weights are not shown. Specification sheets typically show weights for the following components: 6 Generator set • Weather housing • Sound shield • Subbase fuel tank When the subbase fuel tank contains fuel, use the following formula to determine the weight of the diesel fuel: Fuel in liters x 0.848 = fuel weight in kilograms Fuel in gallons x 7.08 = fuel weight in pounds 2.1.3 Lifting Methods The distributor /lifting contractor should choose one of the following methods to lift the generator set depending upon the location circumstances and the generator set's weight and size. The hook and cable apparatus method may not be appropriate for heavier or bulkier generator sets; therefore, choose the lifting fixture method if there is any doubt regarding the ability of the hook and cable apparatus method to support the generator set's weight or to accommodate its size. Section 2 Loading and Transporting 17 Hook and Cable Apparatus Method • Lift the generator set by inserting lifting hooks in the skid's lifting holes. Use an apparatus of hooks and cables joined at a single egging point See Figure 2 -2. If the cables contact any component of the generator set, use spreader bars slightly wider than the generator set skid to avoid damage to the generator set. Apply only vertical force to the skid while lifting. 1. Spreader bars may be necessary to protect generator set Figure 2 -2 Generator Set with Lifting Hooks in Skid Lift the generator set by inserting bars that extend through the skid's lifting holes and then attaching lifting hooks to the bars. See Figure 2 -3. Choose bars sized to support the weight of the generator set and secure the lifting hooks to prevent them from sliding off the ends of the bars. Use spreader bars If the lifting cables contact the generator set components. Lifting Fixture Method Use a lifting fixture with adjustable cables to adapt to different size generator sets and to compensate for unit imbalance. See Figure 2 -4. Select equipment (cables, chains, and bars) capable of handling the weight of the generator set. 18 Section 2 Loading and Transporting TP•5700.2 1. Spreader bars may be necessary to protect generator set 2. Lifting bars Figure 2 -3 Generator Set with Lifting Bars in Skid 1. Lifting fixture Figure 2-4 Generator Set with Lifting Fixture TP -5700 9108 2.1.4 Lifting Subbase Fuel Tank The distributor and /or lifting contractor determines the type of subbase fuel tank lifting device. Lit the subbase fuel tank as one unit if the tank is not installed on the generator set. When lifting the fuel tank, use the subbase fuel tank's lifting eyes, if equipped; otherwise use chains or cables wrapped around the subbase fuel tank. If using lifting straps, protect the straps from the sharp edges of the fuel tank, Generator sets to 400 kW. If the fuel tank is empty and does not extend outside the perimeter of the generator set skid, lift the generator set and the subbase fuel tank together. if the tank is not empty or extends outside the perimeter of the skid, use the next procedure. Generator sets 400 kW and above. Uninstall the subbase fuel tank by removing the mounting hardware and wiring between the generator set and the subbase fuel tank. Lift the generator set and subbase fuel tank separately. It is not necessary to drain the fuel tank when lifting just the fuel tank, 2.1.5 Lifting Weather Housing Lift the weather housing and generator set together as one unit while observing the general precautions in Section 2.1.1. 2.1.6 Lifting Sound.Shield installed on Mounting Base (Concrete Slab) If the generator set has an installed sound shield and subbase fuel tank, lift the set as one unit only if the subbase fuel tank has lifting eyes installed, the fuel tank is empty, and the tank does not extend outside the perimeter of the generator set skid. In all other cases, remove the sound shield. Sound Shield Removal Procedure Refer to the sound shield's installation instructions for general considerations and reference figures. 1. Remove the sound shield's attaching bolts. These bolts may be hidden by the sound shield insulation; if so, carefully lift the insulation near the skid to locate the bolts. 2. Lift the sound shield by the eyebolts to remove It from the wood skid. Use the sound shield eyebolts to lift only the sound shield. 3, Reinstall the sound shield after installing the generator set. TP -5700 9/08 2.1.7 Lifting Sound Shield with integral Structural Steel Mounting to Generator Set Skid If the generator set has an installed sound shield that mounts directly to the generator set skid using structural steel components, the assembly can be lifted as a unit. This type of configuration typically provides a single top - lifting eye for lifting the entire assembly. Remove the generator set from the shipping pallet before lifting the generator set assembly using the single lifting eye. 2.2 Generator Set Transporting Follow these guidelines when transporting the generator set: • Select the transporting vehicle/trailer based on the dimensions and weight of the generator set as specified in the generator set dimension drawing or specification sheet Ensure that the gross weight and overall height of the generator set and vehicle/trailer in transport does not exceed applicable transportation codes. • Use tow boy -type trailers that meet clearance requirements when transporting units larger than 1000 kW. Load large (unboxed) radiator- equipped generator sets with the radiator facing the rear to reduce wind resistance during transit. Secure fans to prevent fan rotation in transit. • Securely fasten the generator set to the vehicle /trailer and cover. Even the heaviest of generator sets can move during shipment unless they are secured. Fasten the generator set to the vehicle/trailer bed with a correctly sized chain routed through the mounting holes of the generator set skid. Use chain tighteners to remove slack from the mounting chain. Cover the entire unit with a heavy -duty canvas or tarpaulin secured to the generator set or trailer, Section 2 Loading and Transporting 19 Pacific Power Generation TO: COMPANY EMAIL: DATE: 6/25/09 PAGE 1 of 2 GENERATOR START UP REQUEST FAX: PHONE: FROM: This is a pre -start up form to help the Pacific Power Generation Service Department better serve you and your customer with operation instructions and first start up of the new generator system. We will call to schedule start up when we receive your completed request form. A minimum of 2 weeks advance notice is required for scheduling. Payment to be made per our terms and conditions prior to startup being Performed. Training will be given same day as start up and testing, unless agreement made otherwise. Please complete both pages and e-mail or fax to: Preferred startup date: Altemate date(s): Owners Name /Job Site: Site Address: (253) 395 -4145 Attn: Sheryl Marquardt smarquardt @pacificpower gen.com Number of people expected to be present at the instruction session - SIN Model Job Contractor Supervisor Cell # PO # Office Phone # Start up request PGEN.DOC form updated 5/14/08 Pacific Power Generation PAGE 2 of 2 Job Name/Owner Site Address Contractor Site Contact Site Contact Phone Please complete the following to verify that your generator is ready for startup and testing. Startup and testing cannot be scheduled without a completed and signed form returned to Pacific Power Products. If startup, testing & training are scheduled but the generator anti /or traftsfer switch are not ready and /or additional time or subsequent trips to the site are required, you-will incur additional charges. The warranty period begins when the start up is completed and the Startup Notification form is signed. Please Check the Applicable Boxes Below: • Generator Bolted to Slab • Vibration Isolators (If Required) Properly Installed > AC Power to Block Heater • AC Power to Battery Charger ▪ Battery Charger Wired to Generator Controls • Batteries installed • Exhaust System Properly Installed • Air Inlet Supply Properly Sized and installed • Air Outlet Properly Sized and Installed > Natural Gas or Propane; 4 to 6 oz Pressure to the Secondary Regulator (Units over 10OKW may require more pressure) > Natural Gas or Propane: All Necessary Valves and Regulators installed Diesel: All Necessary Fuel Connections Installed • Diesel: Adequate Fuel for the Required Startup and Testing AC Output From the Generator Wired to the Transfer Switch ATS wired, auto start leads connected between Generator and ATS. Note: If you have a M -340 ATS, the phase must be A.B.C. (1 -2 -3) only. Switch will not accept any other connection. Remote annunciator interconnections terminated at generator and annunciator. Utility power available to ATS IyES( n n C NIAJ n _n n � L in I ! n LJ n n n n n n u tI n n n n n Please provide the following information: Distance from the generator to the nearest available parking: Length of cable required to hook load bank trailer to generator, If applicable Feet Location of the generator (basement, roof top, garage, etc,) pp Feet By signing below, I verify that this system will be ready for startup and testing on the date I request. 1 also verify that I have read and understand the above statement outlining additional charges for subsequent site visits and the start of the warranty period. I am authorized to obligate the above contractor for these charges. A minimum of 2 weeks advance notice is required for all testing and startups. This form is only a request. Pacific Power Products will call and confirm the actual startup date. Signed Date Company Phone # Stara up request PGEN.DOC form updated 5/14/08 KOHLER. POWER SYSTEMS Follow the startup checklist on the back of this tom. Then complete the torm, This form is required for coverage under the Kohler limited warranty and must be completely filled out at the time of initial startup. Representatives of the distributor /dealer and owner muel sign the notification form. Signing this form represents acceptance of the unit and that all information on the startup tone is correct. Return a.copy of the completed form to the Kohler Co. within 60 days of the startup date, I Toicnrono Cornerny Name Startup Notification Startup Data ma _ clay yr 1 a1ephono Company Nnm5JOwnor Address 01 Urdt Location State ZIP/Pastor Code Cowley Round -trip 1ni1..n from neorost armorizod Keller ss,wiebtp tint, t urarerentar 10 gm poow system agrepntoN: Serial No. Model No. Spec No. Generator Set No, 1 Engine No. 1 t Engine No. 2 CJ industrial J Reddentialcomnlerotai rApptltcattonlntOnnatiO s o ti done item m ",eachaco{u rt•iriitst�bo:' I Mobdefrowitbtelrraiier- Mounted Stationary ATS No. 1 ✓ Prime o Rental ' U Standby � �r��2sfer wiict� �qKi# witch exit' i stle'`K314te tri {orrtiiat z ATS No. 2 J u ATS No. 3 1 IModel No. Kohler Representative's Name (print) Kohler Representative's Signature and Date mo. day yr. Form Distribution: Mail WHITE copy to: Warranty Department, MS 072, Kohler Co., Kohler, WI 53044 Owner Representative's Name (print) Owner Representative's Signature and Date PINT( copy: Distributor nfo. dar - yr. - YELLOW copy: Owner's Representative K•1125 pro/et Pacific Power Generation PREVENTATIVE MAINTENANCE LIST SCHEDULE A —SEMI- ANNUAL SERVICE ONCE PER YEAR ✓ Lube oil and filters change; parts included. ✓ Replace fuel filter (diesel engines), parts included Oil samples, lab testing fee is included. Coolant sample test for proper inhibiting level, combustion leaks, etc Fuel sample, lab testing fee is included. Cetane Test Only. ✓ All spark plugs to be inspected, cleaned. (Non - diesel engines) ✓ Ignition-system including points, condenser, cap rotor, coil, and wiring. (Inspection only) Confidence test. Load bank test/Optional but highly recommended EVERY SIX MONTHS ✓ Verify fuel supply. ✓ Service or replace air filter, parts not included. ✓ Visual check for oil, water, or fuel leaks. ✓ Inspect hoses. ✓ Test antifreeze and adjust, parts not included. ✓ Pressure test cooling system, tighten hose connections as required. ✓ Inspect and tighten belts. ✓ Check engine heater operation. ✓ Check for oil moisture, dirt; clean as necessary. ✓ Check battery charger operation and charge rate_ ✓ Load test batteries, check specific gravity, and clean connections. ✓ Check emergency system operation without load. ✓ Check frequency and governor operation; adjust as necessary. ✓ Check engine alternator and charge rate. ✓ Check gauges and meters for proper operation and reading levels. • Check generator set auto shutdown system and alarms. ✓ Check automatic transfer switch and accessory operation. ✓ Emergency system operation with load transfer during normal business hours. (With owner's permission only) ✓ Check generator output voltage and adjust as necessary. Inspect for rodent infestation. ✓ Indicates services to be performed Scheduling will be done according to current service agreements in your area as close to proper service interval as possible. Pacific Power Generation PREVENTATIVE MAINTENANCE LIST SCHEDULE A - ANNUAL SERVICE ONCE PER YEAR ✓ Lube oil and filters change; parts included. ✓ Replace fuel filter (diesel engines), parts included Oil samples, tab testing fee is included. Coolant sample test for proper inhibiting level, combustion leaks, etc. Fuel sample, lab testing fee is included. Cetane Test Only. All spark plugs to be inspected, cleaned, or replaced, if required (Non - diesel engines), parts not included. Ignition system including points, condenser, cap rotor, coil. and wiring - Inspection only. Confidence test. Load bank test two hours. Optional, but highly recommended. ✓ Verify fuel supply. ✓ Service or replace air filter, parts not included. ✓ Visual check for oil, water, or fuel leaks. ✓ Inspect hoses. ✓ Test antifreeze and adjust, parts not Included. ✓ Pressure test cooling system, tighten hose connections as required. ✓ Inspect and tighten belts. ✓ Check engine heater operation. ✓ Check for oll moisture, dirt; clean as necessary. ✓ Check battery charger operation and charge rate. ✓ Load test batteries, check specific gravity, and clean connections. ✓ Check emergency system operation without load. ✓ Check frequency and governor operation; adjust as necessary. ✓ Check engine alternator and charge rate. ✓ Check gauges and meters for proper operation and reading levels. ✓ Check generator set auto shutdown system and alarms. ✓ Check automatic transfer switch and accessory operation. ✓ Emergency system operation with load transfer during normal business hours. (With owner's permission only) ✓ Check generator output voltage and adjust as necessary. ✓ Inspect for rodent infestation. ✓ Indicates services to be performed Scheduling will be done according to current service agreements in your area as close to proper service interval as possible. Pacific Power Generation Dear Kohler Power System Owner: We would like to stress the importance of routine maintenance to help keep your generator operating at top performance. Enclosed is a letter outlining the importance of generator maintenance, a sample schedule "A" for services performed and an agreement form. In addition to routine maintenance, we can provide loadbank testing, engine tune -up and repair, generator and transfer switch troubleshooting and certified confidence testing. Pacific Power Generation is the authorized distributor in Washington, Oregon, Alaska, Hawaii and Northern Idaho for Kohler Power Systems products. We have serviced this marketing area for over 30 years with quality products on heavy duty industrial engines and generator sets. The service department works on a 24 hour emergency call out basis and our service contract customers receive top priorty. If you would like more information or are interested in a maintenance proposal for your specific equipment, please feel free to contact your Kohler sales representative or call me directly in the service department I would be happy to put together a quote for you. If you have any questions, or if 1 can be of further assistance, please give me a call. We look forward to meeting your generator service needs. Thank you. Sincerely, Mike Bourn General Manager (253) 395 -9077 5808 S. 196th Street, Kent, WA. 98032 Fax: (253) 395 -4145 Pacific Power Generation Why should I purchase a maintenance agreement? 1. Installation Review/Start-Up and preventative Maintenance all performed by a trained professional. Kohler distributors are trained by Kohler factory personnel and are experienced with Kohler equipment, procedures and policies. Put your generator system in the hands of an. expert. 2. Generators require periodic maintenance to help long -term, trouble -free operation. Batteries, engine oil, anti -freeze and belts are all subject to deterioration, not only from generator operation, but also from time itself. Oxidation, corrosion, separation and fatigue all jeopardize your power system operation. Oil changes, fuel and oil filter replacement, air cleaner inspection and anti -freeze checks are very important for the proper operation and longevity of your generator set. 3. Periodic preventative maintenance saves you money. Early detection can help you identify small problems before they become major repair costs. Spark plugs, Hoses, ignition systems, batteries, belt adjustments and exhaust checks all require maintenance performed by experienced service technicians. 4. Electrical power when you need it. In an emergency, the cost savings when powering your emergency loads can be lost if your generator system is not properly maintained. While no maintenance program can guarantee operation, help remove doubt or worry when your generator is maintained by a factory trained and authorized Kohler distributor. 5. Warranty Coverage. The warranty on any generator system depends on proper installation and maintenance. Count on your Kohler distributor to ensure your warranty provisions are always met. They use quality parts, and keep a permanent record of all service repairs performed. 2 and 5 year extended warranties are available through your Kohler distributor. This is a great value and may be purchased anytime prior to the expiration of your original warranty. When you purchase a Kohlergeneratorsystemfrom your Kohler distributor, you have more than an investment, you have peace of mind Pacific Power Generation CUSTOMER FREIGHT DAMAGE CLAIMS POLICY In the event the product is damaged in transit to the customer's site, the customer must take the following steps: 1. If there is physical damage to the carton, the customer must note it on the waybill or delivery document, sign & date it. If this is not done, the claim may be denied. 2. Retain the original shipping carton. Failure to do so may void claim. 3. Hold damaged product at the destination point. Moving the damaged product to a different site will void the freight claim. 4. Contact Pacific Power Generation (either your sales rep or Ruth Wyatt) at 1-877 - POWRGEN (1- 877 - 769 -7436) within 24 hours to notify us of the damage. There is usually a time limit involved with notifying a freight company of damage. If we don't notify the freight company within the required time frame the claim can be denied. 5. Take pictures of the damage. 6. Provide any additional information requested by Pacific Power Generation. Pacific Power Generation will arrange for a technician to go out to the site to make the necessary repairs. Pacific Power Generation is not liable for damages sustained while the product is in transit. We will be happy to file a claim on the customer's behalf, but only if all the steps above have been followed. In the event the claim is denied, all charges may be back charged to the customer. OPERMITCOORDCOPYill PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M10 -124 DATE: 09/14/10 PROJECT NAME: STEMCELL TECHNOLOGIES SITE ADDRESS: 12698 GATEWAY DR, BLDG 2 X Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # after Permit Issued DEPARTMENTS: / `V" ` I �„ r! �n' , c0 B�tll�iin ivisiori Fire Prevention ® Planning Division Public Works Structural ❑ Permit Coordinator ❑ DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete Comments: Incomplete DUE DATE: 09/16/10 Not Applicable Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: TOES /THURS ROUTING: Building Please Route REVIEWER'S INITIALS: Structural Review Required No further Review Required ❑ DATE: APPROVALS OR CORRECTIONS: Approved U Notation: REVIEWER'S INITIALS: Approved with Conditions DUE DATE: 10/14/10 Not Approved (attach comments) ❑ DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: Documents/routing slip.doc 2 -28 -02 Contractors or Tradespeople Priter Friendly Page 1 Electrical Contractor A business licensed by L &I to contract electrical work within the scope of its specialty. Electrical Contractors must maintain a surety bond or assignment of savings account. They also must have a designated Electrical Administrator or Master Electrician who is a member of the firm or a full -time supervisory employee. Business and Licensing Information Name MCKINSTRY CO LLC UBI No. 602569922 Phone 2067623311 Status Active Address Po Box 24567 License No. MCKINCL942DN Suite /Apt. License Type Electrical Contractor City Seattle Effective Date 3/15/2006 State WA Expiration Date 3/15/2012 Zip 98124 Suspend Date County King Specialty 1 General Business Type Limited Liability Company Specialty 2 Unused Parent Company ciated Licenses License Name Type Specialty 1 Specialty 2 Effective Date Expiration Date Status LYDIGML901JL LYDIG + MCKINSTRY LLC Construction Contractor General Unused 4/13/2010 4/13/2012 Active MCKINC'993QE MCKINSTRY CO Electrical Contractor General Unused 11/5/2001 11/5/2007 Out Of Business Electrical Administrator INFORMATION License WILLIDR93304 Name WILLIAMS, DAVID RAY Status Active Business Owner Information Name Role Effective Date Expiration Date BLACK, STEPHEN Agent 03/15/2006 6/10/2009 ALLEN, DEAN CHARLES Partner /Member 06/09/2010 $500.00 MOORE, DOUGLAS J Partner /Member 03/15/2006 ALLEN, DAVID Partner /Member 03/15/2006 TEPLICKY, JOSEPH W (BILL) Partner /Member 03/15/2006 Bond Information Page 1 of 2 Bond Bond Company Name Bond Account Number Effective Date Expiration Date Cancel Date Impaired Date Bond Amount Received Date 1 TRAVELERS CAS & SURETY CO 104702041 03/06/2006 Until Cancelled $4,000.00 03/15/2006 Assignment of Savings Information No records found for the previous 6 year period Insurance Information No records found for the previous 6 year period Summons /Complaint Information Summons and Complaints are not filed with the department for this contractor type Warrant Information Warrants are not filed with the department for this contractor type Infractions /Citations Information Infraction / Citation Date RCW Code Type Status Violation Amount ECHAE00359 6/10/2009 19.28.101 RCW ELECTRICAL CITATION Satisfied $500.00 https: // fortress .wa.gov /lni/bbip/Print.aspx 09/30/2010