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Permit MI01-141 - TYCOM GLOBAL NETWORK - POWER GENERATION SYSTEM
A _ MI01-141 Tycom 3333 S 120 Pl EXPIRED OCT 1 5 ZOOZ City of Tukwila (206) 431 -3670 Community Development / Public Works • 6300 Southcenter Boulevard, Suite 100 • Tukwila, Washington 98188 MISCELLANEOUS PERMIT WARNING: IF CONSTRUCTION BEGINS BEFORE APPEAL PERIOD EXPIRES, APPLICANT IS PROCEEDING AT THEIR OWN RISK. Parcel No: 102304 -9069 Address: 3333 S 120 PL Suite No: Location: Category: NSFR Type: MISCPERM Zoning: Const Type: Gas/Elec.: Units: 000 Setbacks: North: Water: 125 Wetlands: Permit No: Status: Issued: Expires: MI01 -141 ISSUED 09/04/2001 03/03/2002 Occupancy: OFFICE UBC: 1997 Fire Protection: .0 South: .0 East: .0 West: .0 Sewer: VAL VUE Slopes: Y Streams: Contractor License No: JJONECC147PA OCCUPANT TYCOM GLOBAL NETWORK 3333 S 120 PL, TUKWILA WA 98168 OWNER SABEY CORPORATION 101 ELLIOTT AV W, #330, SEATTLE WA 98119 CONTACT LARRY SOTO 3343 s 120 PL, TUKWILA WA 98168 CONTRACTOR J A JONES CONSTRUCTION COMPANY J A JONES DRIVE, CHARLOTTE, NC 28287 *kkA * * ***k* * * *k ** ****k*Ah*Ak * *4*k*k* *k * *kkkkk*kkk ***AAkkk*kk *k k* ***kA *4 *A* AA *k Permit Description: INSTALLATION OF CATERPILLAR POWER GENERATION SYSTEM **kkArrkyF******* *A* * *AAkkk****A*A*A*** Ask**** k*k k* hkkk ** **** *A* *kk*k** *k **k* ***kk * * -k Construction Valuation: 1r 450,000.00 PUBLIC WORKS PERMITS: *(Water Meter Permits Listed Separate) Eng. Appr: Curb Cut /Access /Sidewalk /CSS: N Fire Loop Hydrant: N No: S1ze(in): .00 Flood Control Zone: N Hauling: N Start Time: End Time: Land Altering: N Cut: Fill: Landscape Irrigation: N Moving Oversized Load: N Start Time: End Time: Sanitary Side Sewer: N No: Sewer Main Extension: N Private: Public: Storm Drainage: N Street Use: N Water Main Extension: N Private: Public: **11tkk` ** A** A* kkA***# kk* k**** Akk*k kk*k kk**k kkA AAAAAA* AA *AkAAAAAkAAkAkAAAAkAkAAAA4AA TOTAL DEVELOPMENT PERMIT FEES: $ 4,878.19 k• Ak' kk' k' Ak ktkk** k* A** k*** k* kk kkk*** kA** Ak1A*** kkkk* kA kA *AAAAAAAAAAAAAA4AkkkAAAAAAk * *A Phone: Phone: 206- 281 -8700 Phone: 206 -246 -7372 Permit Center Authorized Signature: Get Date : - , .l_ '2�!? _- I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not The granting of this permit does not presume to give authority to violate or candel the provision of any other state or local laws regulating construction or the performance of work. I am authorized to sign for and obtain this development permit. Signature: c 4l .. ,.� Date: Print Name : _41-t, -,cit bi ..._- _.W_.., &570_______.... This permit shall become null and void if the work is not commenced within 1130 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. Address: 3333 S 120 PL Suite: 7entnt: MISCPERM Parcel #: 102304.9069 CITY OF TUKWILA Permit No: MI01 -141 Status: ISSUED Applied: 08/09/2001 Issued: 09/04/2001 •k•kit'Ar,Ak * *A**• k** kkk*A*• k** 4* ** k• k***** A: kkk****k* Alc kkk •kk•kkk* *kAk•k`k * * *k * ***kk•k*A Permit Conditions: 1. No changes will be made to the plans unless approved by the Engineer and the Tukwila Building Division. • When special inspection is required either the owner, architect or engineer shall notify the Tukwila Building Division of appointment of the inspection agencies prior to the first building inspection, Copies of all special inspection ► *eportsi shall be submitted to the Building Division in '-a timely manner, Reports shall contain address, pro,jecty name, permit number and type of inspection being perfornnfei • The ssp� exci e l inspector ' Shall submit a final signed report sstetthgiwhether thefwork requiring special inspection was, to the/best:k..of the inspector's knowledge, in conformance with bpproved plans and specifications and the applicable workmenss;h.tp °°provisions of the UBC,. Al f oonstructlon to be done in conformance with approved end . rya qu i remen is of the Uniform Building Code (1997 EdIelon) as amended, Uniform Mechanical Code (1997 Edition), -.;Wasilington State Energy Code (1997 Edition) . . :Validity of Permit. The issuance of a permit or approval of p100, r,specifications, and computations shall not be con - sstr ujd too be p permit for, or an appr =oval of, any violation of fly of the :provisions of the building code or of any ,otherk;,ord,Inance of the jurisdiction. No permit presuming to give t author i ty to violate or cancel the provisions of this code 'Shalt be valid. All permitss,' inspection records, and approved plans shall be available at the job, site prior to the start of any con- struction. These ° .documents are to be maintained and avail- able until, :final tnspcction approval 1s granted. All structure) we1,di ng shall be done by W. A, B, D, certified welders and'special Anspected . CUEC °,. Soc.: 306(e)5).` • ?Bolts installe�d`,In conorote shall be special inspected (UQC Sec, 1701.5;2), A: 9. * *"IRE D PARTMENT- CQNP1.TI0NSA ** 10. The attached set of plans t eve,: been reviewed by The Fire Prevention Bureau and are acceptable 'with the following concerns: 11, Satisfactory provisions shall be made for containing or neutralizing spills or leakage or hazardous materials, (UFC 8001,5.2.3) 12: Contact the Tukwila Fire Prevention Bureau to witness all required inspections and tests. (UFC 10.503) (City Ordinance #1900 and #1901) . Any overlooked hazardous condition and /or violation of the adopted Fire or Building Codes does not imply approval of such condition or violation, THESE PLANS WERE_REVIEWED BY INSPECTOR 511. ,,.tF YOU HAVE ANY QUESTIONS, PiTSE: CALL THE TUKWILA FIRE !VENTION .BUREAU AT (2005/..-4407. IF YOU CANNOT SUPPLY ADEQUATE INFORMATION INFORMATION ABOUT THE .NOISE RADIATING FROM THE GENERATOR ENCLOSURE :VENTILATION OPENINGS TO YOUR ACOUSTICAL ENGINEER PRIOR TO PERMIT ISSUANCE WE WILL REQUIRE FIELD TESTING TO VERIFY COMPLIANCE WITH THE ;NOISE ORDINANCE. iereby certify that I have reed these conditions and will comply h .them as outlined. All provisions of law and ordinances governing his mork.will be complied with, whether specified herein or not e: granting of this permit does not _presume to give authority to violate or cancel the provisSons;,o ?. tttyYother .work or local laws regulating construction,.y ► � he perfor�masince of iictk,•. nature. ... Dat 41.10o lg CITY OF ,_...'►KWILA Permit Center 6300 Southcenter Boulevard, Suite 100 Tukwila, WA 98188 (206) 431 -3670 IR STAFF USE ONLY Project Number: Permit Number. /-)7X6)//- /(/ Miscellaneous Permit Application Application and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or facsimile. Project . me/Tenant: 0 '4 . L • . . i ; _ Will there be storage of flamniable/combustible hazardous material in the building? ❑ yes ❑ no Attach list of materials and sto�r■a a location on separate 8 1/2 X 111 'aai'er Indkntin u111111t■Ies &Materiel Sn/ety Data Sheets Value of Construction: o. . tofp Tax Parcel Number: Site Ad• ress : 3.34- s /2OTh PL Phone: City State/Zip: Kt/ 2LA 9"6,k Property Owner: /urFC &)t*?- Li A.1— 640-F tr..dA Fq. sr LLC Phone: (.06 ) x'7'7 •- — 2 S 7 Street Address: _ is r 0 Sewer 0 Metro City State/Zip: . . ; . Fax 11: (6,16 4,) X82_ - 9951 Contractor: & Phone: (30)E,) . • Street Address: - tt ► ' . L City State/Zip: ` ' _ . • Fax #: ( 7O(, ) VA - 7346 Architect: i,ork Weill& 6 -Beaver r . i • City State/Zip: ��' Phone: ( 8 ( ) 578 -aOOO Fax 11: (84y) _ '. • 00 Street Address: • • _ • • 1 - t ngipeer: Phone: ( ; • y) Street Address: ,. City State/Zip; r Fax #: ( 4) ...5119-41/6/1 Contact Person: • - a'fi« 1 -' c ... Phone: (104 ) • • 7372 _ Street Address: City State/Zip: Fax #: (406 ) MISCELLANEOUS PERMIT REVIEW AND APPROVAL REQUESTED: (TO REFILLED OUT BY APPLICANT) Description of work to be done (please be specific): j N...STP `„L40 j o 01R C,A'Y'eR, P, U.(g( °euJaC 5y s rot," , 6.0.0(41 Will there be storage of flamniable/combustible hazardous material in the building? ❑ yes ❑ no Attach list of materials and sto�r■a a location on separate 8 1/2 X 111 'aai'er Indkntin u111111t■Ies &Materiel Sn/ety Data Sheets M Above Ground Tanks lJ Antennas/Satellite Dishes I.J Bulkhead /Docks U Commercial Reroof ❑ Demolition ❑ Fence ❑ Manufactured Wuusln •Replacetnent only ❑ Parkin Lots ❑ Retalnin Walls ❑ Tem or • Facilities Tree Cultin APPLICANT RE' UEST FOR MISCELLANEOUS PUBLIC WORKS PERMITS ■ Channellzatlon/Strlping • Curb cut/Access/Sidewalk L! Fife loop /Hydrant (main to vault)# : - Size(s); ❑ Flood Control Zone ❑ land Altering: 0 cut.. cubic yards 0 Fill_®,cul:lc yards 0 sq. (t.gratiing/elearing ❑ landscape irrigation ❑ Sanitary Side Sewer M; ❑ Sewer Maln Extension 0 Private 0 Public ❑ Storm Drainage ❑ Street Use ❑ Water Main Extension 0 Private 0 Public ❑ Water Meter /Exempt # Size(s): 0 Deduct 0 Water Only r3 Water Motor /Permanent M Size(s): ❑ Water Meter Temp # Size(sh Est. quantity: gal liscellaneousZ . /,.ej/ed f'1 L Moving Oversized Load/Hauling Schedule: tom MONTHLY SERVICE BILLINGS TO: Name: Phone: Address: City / State/Zip: 0 Water 0 Sewer 0 Metro 0 Standby WATER METER DEPOSIT/REFUND BILLING: Name: Phone; Address; City /Sta e/Zip; Value of Construction - In all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the Permit Center to comply with current fee schedules. Expiration of Plan Review • Applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may extend the time for action by the applicant for a period not exceeding 180 days upon written request by the applicant as defined In Section 107.4 of the Uniform Building Code (current edition). No application shall be extended more than once. Date application accepted: 9/9/99 n,lscpn,r.doc Date application expiry -- - Application tai n by: jmitials) maimma zrzazic II APPLICATIONS MUST 8E SUBMI ) WITH THE FOLLOWING: % ALL DRAWINGS SHALL. BE AT A LEGIBLE SCALE AND NEATLY DRAWN • BUILDING SITE PLANS AND UTILITY PLANS ARE TO BE COMBINED • ARCHITECTURAL DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED ARCHITECT ) STRUCTURAL CALCULATIONS AND DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED STRUCTURAL ENGINEER > CIVIUSITE PLAN DRAWINGS REQUIRE STAMP BY WASHINGTON LICENSED CIVIL ENGINEER (P.E.) O SUBMIT AVM I(AElON AND REQUIRED ( EU( KIISIS iOR Above Ground Tanks/Water Tanks - Supported directly upon grade exceeding 5,000 gallons and a ratio of height to diameter or width which exceeds 2 :1 PERMIi REVIEW Submit checklist No: M -9 O Antennas /Satellite Dishes Submit checklist No: M -1 rj Bulkhead /Dock Submit checklist No: M -10 Commercial'Reroof Submit checklist No: M -6 0 Demolition Submit checklist No: M -3 ri :Fences - Over 6 feet in Height Submit checklist No: M -9 © Land Altering/Grading/Preloads Submit checklist No: M -2 d Miscellaneous Public Works Permits Submit checklist No: H -9 in Manufactured, Housing (RED INSIGNIA ONLY) Submit checklist No M -5 O Moving Oversized Load /Hauling ,`; _°° Submit checklist No M -5 © Parking Lots .414 , Submit checklist No: M4 in Retaining Walis - Over 4 feet in height Submit checklist No: M -1 0 Temporary Facilities Submit checklist No: M -7 © Tree Cutting Submit checklist No: M -2 1L' Current copy of Washington State Department of Labor and Industries Valid Contractor's License. If not available at the time of application, a copy of this license will be required before the permit is issued, unless the homeowner will be the builder OR submit Form H-4, "Affidavit in Lieu of Contractor Registration ". Bulldlnt Owner /Authorized Agent if the applicant Is other t ith the owner, registered architect/engineer, or contractor licensed by the State of Washington, a notarized letter from the property owner authorizing the agent to submit this permit :application and obtain the ermlt will be re ulred as . art of this submittal. I HEREBY CERTIFY THAT 1 HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND / AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTHORIZED AGENT/ Signior Print nam Phone: (30' ;City /StaterZIp: Date: Fax #: tai• - • **4*4 *! * **,4*ti**A * * *aM �4 ** * ** ►4* *A *4 *r4*, A *** * ** *; ** *A * *A 1 q ` TUKWILA,'''WA TRANSMIT ** ► * * *** *4* ** * * * ** * * * * *A *14 4* AA * **#4 * ***4 * * ** *a ***4 *,4 * *4 * * *A* NEiMIT Numbers 80101133 Amount' 2,930.23 09/04/01 13101 =t i °yNitrn4 M *thods CHECK Not14t1ph1 3.A. 10NCB ImIts SKf! ._.t f' f f1! t� M c. • M tr - M t w a 1 +e a w .e 't a r ti w t i : 0 *) • f t f f r f R f f �i +h are t! q tr . f : r♦ t tr er s nr +• ul ♦ f . r> t tfr f r r a1 if f r w) t t r t• f r t! > Y Pomait Nat MI01.141 Typo* MLRCPERM MIOCELIt ANCOUf1 NASTY Parcel NO 102304 -9069 8Ito `Addrrse4i 3233 0 120 PL 'focal Faust 4,070.19 1`hIs tPsynont 2058.25 Total ALL Pats1 4,078.19 0ulancat .00 } ** * * *i ** * * * ** air *,► ** * *A * * * * * * * * * * ** ** ** Account Cade Description Amount *0/322.100 OUILAZNO e. RES 2, ` 09.ti 000/306.904 STATE ,0t?ILDINS $URCHHROS 4.10 ttt.r rt •� w rtt *N�� r rr ft st +tf ft N rr +t r+ tr fr aw n f+• wt iw M+ rt Re r w fp w r *n i rs ter w wa w, ., yt 4. e.t tr ar fr womosmosiminommila ?t 09120 9719 TOTAL 31' ,A110:41 9 t�kJ4A 'kk FAkAAA**** tA* kk; AA ArA* kkA** **A** * ****AkA*** *AVi *AAAAAAAAA Y O ! TUKWILA, WA Reprinted: 08 /09 /01 ' 12;31 TRANSMIT ******************************************************4******** TRANSMIT Numbers R0101024 Amount: 11919.94 00 /0'9/01 12129 Payment l4Mbnodt. CHECK Notations JA JQNIU3 CONSTR !nits #SKS MI • .. o m .. rM N 0 m M w M o x o m ow. f 1♦ o o w M M m M i Y t. $. r lat tl au a s W Y os • W 4 1 a f Y i i .. .Aer *ib Not MI01 -141 Types MISCPCR,4 MISCELLANEOUS PERMIT :Foray! Nos 102304.906' $itm. Addre*at 3 %33 0 120 P1. Total F04.1 4,070.19 P.aYmpnt 1 + >4 9t9.94 Total. ALL Pats; 1,919.94 Rulunudc , 2059.25 do Utrt<oriptian Amount 0 PLAN CHECK RES 1,919.94 N1 r. #.1 t•I N .,s .wA aw . weN .*/w.e *wwar a. +a qr r+r•.ear.,ww.+M..4 .♦ ....al.S * POLEY POWIR srs *GMs Division al Foley, Incorporated CST TYCOM TUKWILA, CA. CATERPILLAR POWER GENERATION SYSTEM TECHNICAL SUBM FIL5 COPY Preoarsd tor: LOCKWOOD GREENE E &C 1500 INTERNATIONAL DRIVE SPARTANSBURG, S.C. 29304 aim Mr. OTIS McMILLAN phone: (864) 599 -4201 Clifford Oelfke Engineering Manager Phone: (732) 885 -3127 Fax: (732) 885 -3152 655 Centennial Avenue Piscataway. NJ 00655 I7T 6653040 Nww.leleyinc.com Prepared bv: 717587 ..) •M1i. MUM ■ •.•.1 ••••.., .4 ,.0 H••< .•••■••••• LOC,(WVOCC GREEN: Chime only for oral =terra (IFSipft o xaept od M woo and vv. PArr mte *It the inken on per " i•, Warm 's, Calnetor tr rtepc>+ta y':� beAbliwas eft whet dcour rn, 0 k..ff"1ye And Cr Oeflr' ICI glranroot and C.`vd moicdra *vosooton prooeao end rya.. 411 eq V!'e Ms and pertfTwtoe a tut • ids Ana Wellman/ merest, Chief b3 Saban rile dbw!'t: t.. O Way: . Apprwtod with curectione rtt4 O 1•i be netted 01 turn. tw.' (� 0 I tlrN4 1 M� �ssss- .•-s.: -AS, Michael McKeon Account Manager Phone: (732) 885 -4126 Fax: (732) 885 -5291 Job Number: Y749 A/B Rt CBIVHD CITY OF TUKWILA AUG 0 9 2901 PERMIT CdiNTER sm•= Y • : • ./. CATERPILLAR MToI -lyl .• v ROLEY pownR sirs/maw Division of Foley, Incorporated C �T BILE_ OF MATERIALS Two (2) Caterpillar Model 351613 diesel engine driven generator set rated 2000 KIY, 2500 KVA, Standby Rated at 480 Volts, 3 Phase, 4 Wire, 60 Hz, including all standard accessories and options. as listed below. lNGINE Caterplllar Model 351611, 4 Cycle Design, 1800 RPM • Catc,* llar Electronic Governor (ADE t I) L Woodward Load Sharing Modules Lube Oil ' Lube 0!1 Drain Line • Crankcase Disposal Lbw i Lube 0!! Sample Kit MLI SYSTEM i Mustily Fuel Pilfer i Engine Mounter! Fuel Pressure Gauge 10 Fuel Priming Pump ✓ Flexible Fuel Lines • Racor Fuel Water Separators y 1150 gallon sub -base f ►el tank built integral to the enclosure with a 110% rupture basin D4YTSC.O TROLS ' UL Listed Pump Controller in a NEMA 3►' Enclosure • Three position switch, Run, Run-off, Automatic ' Alarm Combination, High/Low Fuel Level(Duplex System) • Heavy Duty Socket Relay for additional Remote Signal » Float Switches 30 Lead/Lag Pump Control • Rupture Leak Detector Alarm with Pump Motor Shut Down » Flashing Light - Yellow, 1-104 "In off'positlon" • Sensor- Enclosure 3- Starter enclosure 3- Solenoid Valves 855 Centennial Manua Ptgalaw3y. NJ 08855 1734 8853040 www.loleysnc.com 1 Mitchell, Lloyd (LGE -SP) From: Sent: To: Subject: RightFAX Email Gateway Wednesday, July 11, 2001 4:01 PM Mitchell, Lloyd (LGE -SP) A new fax has arrived from 732 885 3152 (Part 1 of 1) Time: 7/11/01 3:58:29 PM Received from remote ID: 732 885 3152 Inbound user ID 04040073, routing code 8281 Result: (0/352;0/0) Successful Send Page record: 1 •8 Elapsed time: 02:50 on channel 4 Fax Images: (doubte•ctick on Image to view page(a)) For imoothr This information was omitted from the original submittal 1, 07/11/01 WED 14:55 FAX 732 88$- 152 ENGINEERING DEPARTMENT CAOING SUM' > Generator Mounted Radiator and Fan with Duct Flange (122 Deg. FAmbient Rating) > Engine jacket Water Heaters, (2) 6 KW, 120 /Volt with self Contained Thermostats > Engine Coolant (50/50 Anti- Freeze Solution) > Coolant Drain Line > Diesel Fuel 011 Coolers 20 S > Jacket Water Heater Valves giaLIMIZSZEM > Critical Grade Exhaust Silencer(Super Critical for job site requirements) > Flexible Exhaust Connection > Floating Flange Stainless Steel > Expansion Bellows > Gasket Kit's with all Nut & Bolts > Meets and or Exceeds the 35 db(4) Requirements > Insulation Blankets for the Muffler and Exhaust Flex $TARf1NG AND ,_CHARGING STST'E > Dual 24 Volt Electric Starter Motors > (2) Sets of Lead Acid Batteries per Engine > Battery Racks and Cables > LaMarche Dual Rate 10 Amp Float Type battery Charger with 10 Amp Form "C" Contacts v ;�'�� > LCD Digital Readout for, > Engine 011 Pressure, Coolant Temperature, Service Hours, Engine RPM, System DC Volts > System Diagnostic Codes > Generator AC Voltage, Generator AC Amps, Generator Frequency, 1% Accuracy > Flashing LED Indicators For Protection and Diagnostics Including: > Low 01l Pressure > High Coolant Temperature > Low Coolant Level > Overspeed > Overcrank > Emergency Stop > System Not in Auto > ire Fault Shut Down > Cycle Cranking With Adjustable Crank/ Rest Periods of 1 to 60 Seconds > Cooldown Timer 44 ustable From 0 to 30 Minutes > Generator Voltage Adjust Rheostat > indicator Display Test Switch > Emergency Stop Push Button > Three Phase Power Metering for (kW, KVAR. PF, % kW, k -N Voltages)1 % Accuracy > Programable Protective Relay Functions for (Over/Under Voltage, Over/Under Frequency, Reverse Power, Over Current (Phase and Total kW Level) > 3 Spare LED's (Frogramable) and 4 Spare Inputs fj 003 07/11/01 WED 14 :55 FAX 732 8' 152 ENGINEERING DEPARTME'- > Alarm Module with Flashing LED's and Horn > Customer Interface Module > Pre -Alarm Warning Package, Meets NFPA 99 > Caterpillar Alarm Module with the following LED's; > Low Oil Pressure Pre -alarm » High Water Temperature Pre -alarm > Low Battery Voltage > Low Water Temperature Pre -alarm > Low Fuel Level > System Not In Auto > Battery Charger Malfunction • Alarm Module Conforms to NFPA 110/99 Standards » Custotner Communication Modulo for use with the Building BAS (Digital Signal) EJ 004 £ENERATO,& • Caterpillar Model SR4B ) Permanent Magnet Design Y Class 1:1 Insulation • Drip Proof 1P23 Enclosure • Waveform Less Than S% Deviation • Overspeed Capabill ty 150% • Excellent Motor Starting Capabilities » Meets or Exceeds the Requirements of !EC 34.1, DEMA, NEMA MG 1 -22, BS4999, 1S08328 -3, BSS000, VDE0S30, UTES100, IEEE 43, CSA C22.2.100, EGSA 101P » Cable of Sustaining 300% of Rated Current for 10 Seconds • 2/34 Pitch Generator • Wet Layer Wound Rotors Individually Tested » Windings Coated with a fungus Resistant Resin A Radio Frequency Noise Suppression Better than Indusny Standards • One (1) Floor-standing control panel, approximately 72 inches (1829 mm) high by 36 inches (914 mm) wide by 60 inches (1524 mm) deep, NEM 1 construction for indoor use with removable side/rear sheets, piano hinged front access door with T- handle latches, painted ANSI 061 gray and containing: 1- Insulated case circuit breaker Magnum DS with Dlgitrip 520M and ground alarm, 3 pole, electrically operated with auxiliary contacts, DC shunt trip coil, automatic trip unit, 'r a i p solid .state type with adjustable, long time short time and #toopaiiround fault forValarm Torpswermiyplus rear bus stabs with NEMA standard hole pattern for field cables (lugs not included), breaker shall be rated 4000 amperes, 100 kAIC, drawout type, 2 - Sets of 3 phase bus bar extensions, extends from circuit breaker stabs to rear of cubicle for field connection of line and load cables, A NEW standard hole pattern shall be provided, v�,►.i►.it SAM-t- 6 iisc:L.‘ab eM (4:NSR TUB.. A..14 1- Breaker control transformer, fused,,fixed mounted, for the breaker operating mechanism. 1- Circuit breaker control switch. industrial type, with positions as required, includes position lamps, Ati0 07/11/01 WED 14:58 FAX 732 885 402 • ENGINEERING DEPARTMENT DIGITAL VOLTAGE RL' ULA OR » Microprocessor Based Y Digital Display ,► Programmable Operating Characteristics • Fault Detection Logging » True RMS. 3 -Phase Monitoring D Rotating Diode Monitoring . Remote Communication Capability . Over Excitation Protection ) Regulator Response Time -10 Milliseconds Y Toi (10) "Volts Per Hertz " Regulation, Two Slope Ranges Adjustable for 1 -10 V /Hz for Optimum Pe formance • Underfequency Protection • Adjustable Under /Over Voltage Protection with Adjustable Trip Time • Solid State Voltage Buildup iI Allows System Parameter Monitoring p Loss of Excitation Protection A Over /Under voltage Set Points y Three Phase Sensing • Knee Frequency (45 Hs to 65 Hs) p Regulator Responds to the Fundamental Components of the Sensed Voltage and Remains Stable for the Total Harmonic Distortion of the Generator Output Voltage Waveform Due to Inherent Regulator Filtering iteagrainaldMIEWIRESE mesaruePTzoN: Weather resistant Sound attenuated drop over walk In type enclosures with base and built in 8 HR /1,150 gallon UL- LISTED base day tank with 1101 rupture tank, for a 2000 -KW 3516 (Gri ffi n package) Caterpillar diesel generator sets. Enclosures reduce generator noise per specifications. Windload per specifications. Warranty per specifications. ZXTRRtOR: Fourteen (14) gauge .063 white or bronze baked enamel aluminum. Or fourteen (14) gauge .063 mill finish marine grade aluminum. Four inch (4") thick panels double wall construction filled 1001 with 4" sound absorbing insulation, covered with 18 gauge .040 mill finished perforated aluminum. ACC 311811: Two (2) solid doors 36 "wide x 78 "high, with door handle keyed Alike and panic release from inside of enclosure, 3 point latch, stainless steel butt hinges, stainless steel door holders and rain gutter above doors. ZHTXRXQR: 0005 1 1 g 07/11/01 WED 14:56 FAX 732 885.52 AIR IMAM: ENGINEERING DEPARTMENT Qt006 Four (4) external sound absorber overhang hoods with bird screen, internal sound absorber baffle system with motor operated damper, Fox 108,000 CFM cooling and combustion air, with a velocity of 950 feet par minute. NOTE: FOUR (4) EXTERNAL SOUND ABSORBER OVERHANG HOODS SHIPPED LOOSE, INSTALL BY CUSTOMER AT JOE SITE ASR EXHAUST: External sound absorber overhang hood with bird screen, internal sound absorber baffle SYSTEM with gravity damper in front, of raditr l,uh•. 1CS ZLANEOVB: Muffler brackets, muffler straps, rein collar, rain shield for internal installation of one (1) GT exhaust system with flex pipe and rain cap per specifications and noise reduction, radiator cap access. Electric stub up area An base tank, Vent from UL- LISTED base day tank to outside of enclosure. Insulation for muffler, flex and exhaust pipe inside enclosure. STANDARD XZBCALI.ANEOVS: 1) Two inch (2 ") high environmental protection barrier placed around electrical stub-up area and enclosure interior well to help prevent liquid spill -over Co environment. 2) Wail mounted aluminum document holder 3) Stainless steel door holders 4), Stainless steel butt hinges 5) Rain gutters above doors 6) oil, fume and water drain to outside of enclosure ELECTRICITY TOR =CLOSURE: 1 Panelboard 100 AMP 3 phase 4 wire 1 480 - 120 /208 -VOLT dray transformer 1 Fused disconnect switch 480 -VOLT 3 phase 4 wire 6 Incandescent lights 2 GPI Duplex receptacles 2 Light switches 2 Junction boxes for battery charger and jacket water heater 8 Connections for motor operated damper to generator control panel 3 Connections for low /high and leak alarms 1 Connection for customer batteries 1 Space heater 5 -kW with thermostat 1 Connection for ,tube oil heater 1 Connection for control panel heater 1 Fuel fill panel per specifications ALL ELECTRICAL PARTS WIRED IN EMT CONDUIT at 07/11/01 WED 14:56 FAX 732 885„3152 • ENGINEERING DEPARTMENT UL LISTED BASE DAY TAM RUPTURE TA NN DESCRIPTION: TALC BUILT FRAM 7 GAM= (3/16") STEEL 1,230 Gallon inner tank 272 "long x 113 "irida x 10 "high A: 2" Bushing fox 3/8" fuel pickup and return piping 13: 2" Vent to outside from enclosure C: 1 •" Mechanical level gauge Ds 1" Fuel fill coupling for fuel pump E: 1" Fuel return coupling for tue1 pump F: 1" Drain coupling with plug G: 1 1/4" Low fuel level switch for fuel pump on X: 1 1/4" High fuel level switch for fuel pump off 1: 1 1/4" Low alarm switch J: 1 1/4" Nigh fuel alarm switch K: Emergency vent 110. Oster rupture tank L: 1 1/4" Leek alarm switch N: 1" Drain coupling with plug N: Emergency vent NOTE: 2007 FUEL FILL PUMP BY OTHERS .OW11/61 WED 14:56 FAX 732 88t 152 ENGINEERING DEPARTMENT Q 008 TESTING AND WARRANTY, > Start up and testing of all safety devices are included in the base bid • Caterpillar Two Year warranty is also included In the base bid > All equipment is F, O.B Job-Site offloading by others • Caterpillar Factory Load test at a .6 power Factor is included in the base bid clients wanting to witness the test will be responsible for their own transportation and lodging. • Site Testing at the job -site is also included in the base bid as per the speciication(Cltilizing a 1.0 Power Factor) TERM SST SALE (q) N'et 30 days from invninA nr .ctartup, whichever occurs first (subject to credit approval) (b) Maximum allowable startup retainage 5% (billed after completion of startup) (c) The above price shall be valid for (60) days from the date of this quotation, (d) Standard factory load. tunes will apply after receipt of approval for fabrication. (e) Foley Power is not responsible for serving and paying fees for permits, licenses, or (i) Registration required by any agency for the installation and operation of this equipment, (g) The above price doe: not include sales tax, (ii) All materials listed in this quotation are covered by the manufactures published warranty unless specifically stated otherwise, (i) Fuel oil for site testing is not included in this proposal, 0) Foley Power Systems is not responsible for serving or paying fees for permits, licenses or registrations required by any regulatory agency that may be required for the installation or operation of the above quoted equipment. • OLEY pow1111R SMITE MS Division of Foley, Incorporated CLT BILL OF MATERIALS TWO (2) Caterpillar Model 351611 diesel engine driven generator set rated 2000 KW, 2500 KVA, Standby Rated at 480 Volts, 3 Phase, 4 Wire, 60 Hz, including all standard accessories and options as listed below, ENGINE Caterpillar Model 351613, 4 Cycle Design, 1800 RPM i Caterpillar Electronic Governor (ADEM) i Woodward Load Sharing Modules i► Lube 011 Lube 01/ Drain Line i Crankcase Disposal Line • Lube 0!! Sample Kit FURL, SYSTEM )■. Primary Fuel Filter i► Engine Mounted Fuel Pressure Gauge i Fuel Prin►ing Punip i► Flexible Fuel Lines i► Racor Fuel Water Separato►s r 1150 gallon sub-base fie! tank built integral to the enclosure will: a 110% rupture basin D4 YTANK CONTROLS • UL Listed Pump Controller In a NEMA 3r Enclosure • Three position switch, Run, Run -of; Automatic r Alarm Combination, High/Low Fuel Level(Duplex System) ✓ Heavy Duty Socket Relay for additional Remote Signal r Float Switches • Lead/Lag Pump Control ✓ Rupture Leak Detector Alarm with Pump Motor Shut Down ✓ Flashing Light - Fellow, NQA "In off position" ✓ Sensor - Enclosure ✓ Starter enclosure ✓ Solenoid Valves 855 Centennial Avenue Piscataway. NJ 08855 t13218853040 www.loIeymc.com a[a RJ U DNV Certification, Inc, DET NORSKE VERITAS QUALITY SYSTEM CERTIFICATE Certificate No. 98-HOU-AQ8008 This is to certify that the Quality System of CATERPILLAR INC. PERFORMANCE ENGINE PRODUCTS DIVISION at Mossville Facility, Route 29 & Old Galena Rd., Mossville, IL 61552 USA Greenville Fadlity, 107 Southchase Boulevard, Fountain Inn, SC 29044 USA Has been found to conform to Quality Standard: ISO 9001, 1994 and the requirements of: QS -9000, 1995 and has been audited in accordance with the requirements of: QS -9000 Appendix B, Code of Practice This Certificate is valid for the following products /service ranges: THE DESIGN AND MANUFACTURE OF DIESEL ENGINES AND POWER GENERATION SYSTEMS This certificate is valid until: 13 November 2001 ISO 9000 and QS-9000 Initial Certification Date: Place and date: Houston, Texas; 08 December 1998 for the Accredited Units Det Norskc Veritas Certification, Inc. Houston, Texas, USA DNV Management System Certification The N eriands ANSI•RAB AI S 0 M PO udy Frueboes Management Reprcntative DNV Certification, Inc. credited by the RvA 15 December 1992 Mari( C. Cohtac Lead Auditor Lack of fulfillment of conditions as set out in the Appendix nuy render this certificate invalid. 1g D I E S E L G E N E R A T O R S E T • CATERPILLAR Shown with Optional Equipment FEATURES PERFORMANCE STRATEGY OPTIONS • Low emission and low BSFC (brake specific fuel consumption) versions available UL 2200 • UL 2200 Listed configuration available FULL RANGE OF ATTACHMENTS • Wide range of bolt -on system expansion attachments, factory designed and tested SINGLE - SOURCE. SUPPLIER • Complete systems designed at Caterpillar ISO certified facilities • Certified Prototype Tested with torsional analysis WORLDWIDE PRODUCT SUPPORT • Worldwide parts availability through the Caterpillar doalor network • With over 1,200 dealer outlets operating in 166 countries, you're never far from the Caterpillar part you need. • 99.6% of parte orders filled within 48 hours. Tho beet product support record In the industry. • Caterpillar dealer service technicians are trained to service every aspect of your electric power generation system. • Preventive maintenance agreements • The Cat Scheduled 011 Sampling (S•0•S6M) program cost effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products STANDBY 2000 ekW PRIME 1825 ekW 60 Hz Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost - effectiveness, CAT" MOB DIESEL ENGINE FAMILY • Reliable, rugged, durable design • Field- proven in thousands of applications worldwide • Four - stroke -cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight CAT SR4B GENERATOR • Designed to match performance and output characteristics of Catorpillor diesel engines • Optimum winding pitch for minimum total harmonic distortion and maximum officioncy • Single point access to accessory connections CAT CONTROL PANELS • Controls, dosignod to meet individual customer needs: EMCP II+ provides full - featured power metering and protective relaying • UL 508A Listed • Floor standing switchgear available c USTED US STAN D B Y 211000 e k W P R I M E 1 8 2 5 e k W 60 H i • CATERPILLAR FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT (Optional equipment listed may not be available on all packages) System Standard Optional Air Inlet Regular-duty single element canister type air cleaner with service indicator Dual element and heavy duty air cleaners Air inlet adapters Air inlet shutoffs Cooling Jacket water pump Aftercooler water pump* Radiator sized for 43° C/110° F ambient Radiator fan and drive with guards Coolant drain line with valve Coolant level sensor Low coolant level alarm and shutdown High coolant temperature alarm and shutdown Cater 'Mar extended life coolant•••• 50° C/125' F ambient capability radiators Two circuit radiators (jacket water and aftercooler water)* • • Folded core radiators for standby applications*** Radiator removal Expansion tank with inlet/outlet connections Haat exchangers Radiator duct flange Fan Pulls s (various fan drive ratios) Exhaust Dry exhaust manifold Flange faced outlet(') Stainless steel exhaust flex Mufflers Elbows flan, as, ex ,enders and V ada .tars Fuel Secondary fuel filters Fuol cooler Fuel priming pump Flexible fuel linos '/Primary e" fipOvorsizod Primary fuel filter fuel filter with water separator Duplex fuel filter Medium voltage and high voltage generators and premium toaturo generators 2/3 pitch generators Soli oxcitod generators (for standby applications) Soaring tomporature RTD'' Air Inlet Mars Extension box for cable ocean Circuit broakors with shunt trip and auxiliary contact', 3 polo UL 480 Ustod or 4 polo IEC 047.2 ralod Europoon bus bars Oigitel V01421.91° uiator with KV AR/PF control Load 'hero modulo* or load share govornor••• • Generator 3 phase, brushloss, statically rogulatod Permanent magnet excitor Digital Voltego Regulator — 3 phaso'on'ing Class H insulation systom Class F temporatura rise Bus bar connections Winding tompareluro dutoctors AntI.condonsatlon opoco Motors Governor Electronic Isochronous control ontro Panes and Instrumentation 11 s (gonorator mounted, roar ac ng) .rCustomor 4. wLocol wsRoloy WRemote ustomer ntor oca odulo Communications Modulo Synchronizing Modulo alarm modulo' Progrommeble relay control modulo' drivor modulo Engine falluro rolay Auto starting aid & switch Instrument panel, RH, 16 hole••• annunciator modules P romotor and thormocoules (exhaust) �prelubo pump Air proluba pump Sump pump with manual prelubo Nap sump oil pan Duplex oIl filter (RH service only) 011 level re, ulator Luba Lubricating oil Gear type tube oil pump Integral lubo oil cooler 011 filter, filler and dipstick 011 drain line and valve Fumes die • osai unt ng 330 mm/13 n structural stool ra Is S • rin, •t • 0 anti•vibratlon mounts (shi • • ad loose) leo ator remove tart ng Charging 24 vo t 0 ectr o start ng motor(' 45 amp charging alternator Battery with rack and cables Battery disconnect switch rr' ow Dua an, heavy duty elixir c start ng motors vomited batteries Battery charger Ether starting aid acket water coolant heater Air startin motor with control and silencer Other RH service Sw tchgear (floor standing) Automatic transfer switches Enclosures Engine barring device (manual) EU Certification CSA Certification UL 2200 Listing '3500 8 series only ''Standard on EPA Certified packages "'Not available on 3500 B series ••••Not included with radiator removal, shipped loose radiator, or expansion tank """Standard and optional equipment may vary for Ut. 2200 listed packages 2 Og S T A N D B Y fik00 e k W P R I M E 1 8 2 5 e I< W 60 H 7 • �QTERPILLAR NB TECHNICAL DATA .. _._ ____._ -_ -. , Standby - Generator Sot — 1800 rpm /60 Hz /480 Volt _ DM3110 DM3112 0M3109 0M3111 Package Performance Power rating @ 0.8 PF Performance Strategy Coolant to aftercooler temperature (maximum)* ekW kVA deg C 2000 2500 2000 2500 2000 2500 2000 2600 Low Emissions Low BSFC_ 60 90 60 90 Fuel Consumption 100% Toad with fan 76% load with fan 60% Toad with fan L/hr Gal/fir L/hr Oat/hr tJlir Galthr 658.5 147.5 411.8 108.8 2810 74,9 545.0 144 0 408.4 107 9 282 2 14.5 518.3 130,9 390.2 103,1 272.0 11.9 530.7 140.2 392.0 103.7 209,2 71,1 CooOng System Ambient air temperature Air flow restriction (syatom) Engino coolant capacity without radiator Deg C Deg F kPa in water 1. Gal 43 110 0.12 0,5 233.0 01.0 43 110 0,12 0.5 233,0 81.0 43 110 0.12 0,6 233.0 01.0 43 110 0.12 0,5 233,0 01.0 Exhaust System Combustion air inlet flow rate Exhaust stack gas temperature Exhaust gas flow rata Exhaust 'tango site (internal dtametor) (qty. of 2) Exhaust syatom backprosoura (maximum allowable) m' /min cfm Dog C Dog F m'/min cfm mm in kPa in water 175.0 6200 623 973 488,8 17,200 203,0 8.0 0.7 27 108.1 5938 520 978 470,5 18,613 203.0 10 0,7 27 107.2 5904 478 890 438,1 15,409 203:0 8,0 0,7 27 104,3 5801 514 888 453.0 10,027 2010 8,0 0,7 27 Relation Heat rejection to coolant (total) Heat rejection to exhaust (total) Heat rojoction to etmoophoro from engine Heat rejection to atmosphere from gonorotor kW Btu /min kW Btu /min kW 0tu /min kW Btu /min 811 40,121 2255 128,240 102 0213 75,14 4274 __ ■Hirt 834 47,420 2108 124,310 188 0554 76,14 4274 788 43,875 1040 110,838 140 8303 74,14 4274 '-' 818 40,510 2088 118,743 100 0000 75,14 4274 Alternator•• Motor starting capability QO 30% voting@ dip Frame Temperature rise . ... kVA Deg C 4611 826 130 4511 825 130 3712 825 130 4418 825 130 WR•ail volume with filter change for standard sum. 1. Ots 401.3 424 401.3 424 401.3 424 401,3 424 • Emissions "• • NOx CO HC PM g/bhp,hr mg/N•m' at b% 01 g/bhp,hr m9JN•m,a 5% 0, g/bhp.hr mg/N•m' (4) 696 01 g/bhp•hr 0,56 2941 0.65 203 0.17 77 0,143 8,38 3836 0.83 383 0.15 70 0.110 10,63 5137 0.53 258 0.23 111 0,103 10,72 5052 0,82 380 0.14 06 0,101 *Consult Caterpillar dealer for performance data and configuration details with 309C aft@rcoolor temperature, (Reference DM3108 for low emissions and DM3107 for low BSFC.) **UL 2200 Listed package* may have oversized generators with a different temperature rise and motor starting characteristics. ** *Emissions data measurement is consistent with those described in EPA CFR40 Part 86, Subpart D and 1SQ8176.1 for measuring HC, CO, PM, NOx. s 1 S T A N D B Y 2.0 0 P R I M E 1 8 2 5 6 0 H e k W e k W SPECIFICATIONS lb CAT SR48 GENERATOR Type Salient pole, brushless, permanent magnet excited, static regulated Connection Three phase wye IP rating Drip proof IP22 Insulation: — Standard package Class H windings with tropicalization and antiabraston treatment — UL 2200 package UL 1446 Recognized Class F Overapeed capability Prototypo tested 150% of rated Production tested 125% of rated Wave form c 5% deviation Harmonic distortion a 6% THD Telephone influence factor c SO Voltago rogulator Digital Voltage Regulator (DVR) with 3 phase sensing, UL 608A Listed c ± 112% (atoady stab) c t 1% (no load to full load at atoady stoto conditions) Voltago gain Adjustable to compensate for lino lotto Paralleling capability Standard Voltage mutation RATING DEFINITIONS AND CONDITIONS mom or Exceeds international Specifications: • ABGSM TM3, AS1359, AS2789, 854999, 866000, 855514, 01N0271, DIN8280, EGSA101P, 1EC34/1,1503046/1,1508528, JEM1369, NEMA MG 1.22, VDE0530, 89/392/EEC, 89/338/EEC Standby -- Output available with varying load for the duration of the interruption of the normal source power, Standby power in accordance with 1508528. Fuel stop power in accordance with IS03046/1, AS2789, DIN8271, and BS5514. Prime -- Output available with varying load for an unlimited time. Prime power in accordance with 1808528. 10% overload power in accordance with 1503046/1, AS2789, DIN6271, and 8S5514 available on request. Continuous — Output available without varying load for an unlimited lime. Continuous power in accordance with IS08528, IS03046/1, AS2789, OIN6271, and 8S5514. • CATERPILLAR . CAT ENGINE 35165, 4•stroke,cycle watercooied diesel Sore mm lin) 170 (6.71 Stroke — mm (in) 190 (7.5) Displacement L (cu in) 69 (4210) Compression ratio 14 :1 Aspiration Turbocharged and Aftercooled Fuel system Direct unit injection Governor type Caterpillar' ADEM control system CAT EMCP II+ CONTROL PANEL 24 Volt DC Control NEMA 1, IEP23 duatproof enclosure Lockable hinged door Generator terminal box mounted Single location customer connection UL S08A Listed Panoi illuminating lights Auto start/stop control Voltago adjust potontiomotor True RMS AC motoring Digital indications for: RPm hours 011 prossuro Coolant tomporaturo DC volts 1.4. volts, L•N volts, Phaao amps, Hz KW, kVA, kVAR, kWhr, %kW, PF Shutdowns with indicating lights for: Low all prossuro High coolant temporature Ovorapood Emergency stop Failure to start (ovorcrank) Programmable protectivo relaying functions Undor and over voltage Undor and ovor Iroquancy Rovorso power Over current (phase and total) KW loyal 3 spare indicator LED's (programmable) 3 apare alarm/ehutdown inputs Ratings aro based on SAE J1349 standard conditions. The ratings also apply at 1503046/1, DIN8271, and B85514 standard conditions, Fuel rotas are based on fuel oil of 35° API (18° C or 80° F) gravity having an LHV of 42 780 kJlkg (18,390 Btu/lb) when used at 29° C (85 °F) and weighing 838.8 g /liter (7.001 lbs/U.S. gal.). Additional ratings may be available for specific customer requirements. Consult your Caterpillar representative for details. r I 51 S T A N D B Y 0 2 0 0 0 e k W • P R I M E 1 8 2 5 e k W 60 H 7 CATERPILLAR j STANDBY /PRIME POWER GENERATOR SET PACKAGE — TOP VIEW STANDBY /PRIME POWER GENERATOR SET PACKAGE — SIDE VIEW 5911.21234.721 3016.11121 III Package Dimensions Lan h 6987.2 mm 238,72 In 2646,4 mm 100,26 in 3070,1 mm 121.11 In TMI Reference No.: DM3107, 0M3106. DM3109, 0M3110, 0M3111, DM3112, DM3113, DM3114, 0M3115, 0M3116, DM3117, 0M3118 U.S• 4ourced .EHX0773101 4Q1) Note: General configuration not to be used for installation, See general dimension drawings for detail. C LISTED US www.CAT' E lectric Power.com *2001 Caterpillar All rights reserved. Printed in U.S.A. Materials and specifications are subject to change without notice. The International System of Units 1St) is used in this publication. 4. enc By: BOULDEN ENERGY SYSTEMS TA .; 610 092 9034 ; JUn,,,1.01 10:35; Page 6/0 BOULDER ENERGY SYSTEMS 550 SHOEMAKER ROAD KING OF PRUSSIA PA 19406 TO FOLEY POWER SYSTEMS ATTN s CLIPF OELFXE QUOTE DATE s 06/21/01 REFERENCE : CALIPORNZA - SIX CAT DIESEL mama - MODEL 3516 -8 -140 L/E RATED AT 2000 X /W. QUANTITY ITEM DEECRIPTXON UNIT PRICE TOTAL PRICE ANN RIMAIN2 MADIATOR 6 EA IEA FAN BEARING DUAL STACKED CORE RADIATOR - EC072F LOUVERED .7 /W. 2 -PASS A /C. 11 BLADE PAN AT 673 REAM. RADIATOR SIZED POR OPERATION TO 132.0 080 P AIR G+ FAN SIZED POR OPERATION TO 122.0 DEG P AMBIENT WITH 0.50 INCH EXTERNAL STATIC AT THE PAN. 6 EA 221111 Q11 sQ LIR - FACTORY MOUNTED. 6 IA LOW LL'YZLatalCH - FACTORY PLUMBED. ONE PER C /C. M Tl= COMIECTOR Eal CONNECTOR KIT FOR I.E.A. 6 EA MODEL EC072F RADIATOR. INCLUDES SV BELTS AND SHEAVES, JACKET WATER PIPING. CAT 3500 ENGINE STUB SHAFT, OSHA APPROVED CAGE TYPE PERSONNEL GUARDS, AND AFTER COOLER WATER PIPING. 6 BA RADIATOR 1101D1TI$Q..KII - 13" RAILS CATERPILLAR 3500 SERIES WISHBONE MOUNTING GROUP. T*LEPi1ONE M OSER 1 610 -992 -9030 FAX NUMBER : 610 -992 -9034 PRICES GOOD POR 10 DAYS 1 er.t By: BOULDEN ENERGY SYSTEMS Lt C.; 610 992 9034 ; Jun — ?1 -01 10:35; Page 7/9 IE'414j:,. Data Sheet for 9037 Sheridan Road Kenosha, Wi. 53143 Stacked Core Quotation Phone: (414) 942 -1414 Fix: (414 )-942 -1410 # B3516/2000 Prepared for: FOLEY POWER SYSTEMS DATE: 6/21/2001 Job Reference : CALIFORNIA ENGINE DATA ENGINE MANUFACTURE : Caterpillar ''w HEAT LOAD 49,905 titu/M1n ENGINE MODEL : 3516 -1-140 1/w tM- 210 Dpm )/wcltm.�rT>:MP 210 Deg, F RACING: Standby 4/C HEAT LOAD 32,010 Ulu/Min Hp Kw 2,000 Hz 60 Rpm 10100 A/C FLDW 140 CI»n MANIFOLD TYPE Dry NC INLET TEMP 140 Deg, f DATA SUPPIJED BY Customer COOLANT 50 % E,(3. SITE DATA AMI31I 'T 122 DeR. F This unit will be in an Enclosure DEO. AIR RISE 10 Deg. F TOTAL. EXTERNAL 41'ATIC 0.5 INK WATER ELEVATION 500 Ft DATA St1PPUED BY Customer RADIATOR DATA RADIATOR MODEL EC072F LOUVERED NW CORE lwlAC SPLIT 100 / 100 PAN DRIVE TVPI' v,lhlt GPM 9405 MOVE OROUP 0 TIP SPEED 14,793 HORSE POWER 1112 PAN SPEED 673 RPM MOTOR RPM EA.. MA 114 PIIASE FAN PART a 4101133 HZ NUMBER 011 III,ADER 11 VOLTS BLADE MAI'E.RIAI. Steel RADIATOR tIPL (e) 25 FT. AVAILABLE OPTIONAL EQUIPMENT LOW LEVEL SWITCH • ONE PER C /C. CAT 3100 SERIES WISHBONE MOUNTING GROUP. CAT 3500 SHREW CONNECTOR GROUP FUEL OIL COOLER • FACTORY WETALLIID. SPECIAL NOTES: CONNECTOR GROUP INCLUDES J/W AND A/C WATER PIPING. Preparedhy: M. MOULDEN Representative NOULDEN k'ORM M :4.3.1.3.1.2 G. DATE O $ /2O lRUV a: �I iv. DATE: 'APPROVED BY: BRIAN HOLEY ent By: BOULOEN ENERGY SYSTEMS 1.-4.; 610 992 9034 ; Jury-I-01 10:35; Page 8/9 er :t By: 60ULDEN ENERGY SYSTEMS- C.; 610 992 9034 ; Jug-- -21 •01 10:36; Page 9/9 13 pi ;4%1 6.E 5141 ligNii n alto 8101 214 va 14 Ai° i 1 CATERPILLAR FEATURES Shown with Optional Equipment • Microprocessor based • Programmable operating characteristics • Optional KVAR /PF controller • Optional reverse power relay • Overexcitation protection • Fault detection logging • Digital display • Allows system parameter monitoring • Remote communication capability • Adjustable ovorvoltago protection • Adjustable undorvoltago protection • True RMS 3•phaso voltage monitoring • Rotating diode monitor • Undorfrequoncy protection • Solid state voltage buildup • improved performance • Integrates accessories Into ono convenient unit • Interchangeable with previous regulators • No replaceable fuses OPTIONAL FEATURES KVAR/PF Controller - can be operated in either modo. Provides KVAR or power factor control when generator Is paralleled with utility, Reverse Power Relay Activation Point - monitors generator output power and Initiates a shutdown of the unit if a reverse power condition Is detected. Remote Communication Capability - D.V.R. RS422 port allows display and modification of parameters via link to a personal computer, Includes software. Digital Voltage D.V.R. Regulator SPECIFICATIONS Regulation: ±0,25% no load to full load Regulator temperature drift Less than 0,5% for any 40° C change over the operating temperature range Programmable Volts /Hz characteristic Two slope ranges adjustable from 1 to 10 V /Hz (See Fig, 1, page 2) Regulator response time: Maximum of 10 milliseconds Regulator sensing True RMS 3-phase sensing is standard, Single phase sensing is available, Variable sense range 90 to 600 volts Regulator stability Regulator responds to the fundamental component of the sensed voltage and remains stable for total harmonic distortion of the generator output voltage waveform up to 20% Regulator filtering Telephone Influence Factor (TIF) loss than 50 Complies with MIL STD 4618 Part 9, EN 50081.2, and EN 50082.2 Fine voltage adjust range •10% to 10% of regulator sensing voltage Regulator voltage gain (IR compensation) Adjustable 0.10% Fault detection and identification Diagnostics identify operation outside of programmed limits, and specific fault Information Is available even after the unit has boon powered down Regulator start-up voltage Moots IS08325.3 class G2 specifications Harmonic tolerance The D.V.R, will maintain precise control of the generator output with up to 20% harmonic distortion in the generator output voltage Reactive droop adjustment: Adjustable 0.10% Overexcitation protection Shuts off generator output when excitation current exceeds normal operating currents for 15 seconds or instantaneous shutoff if output is shorted Ambient operating temperature: -40' C to +70' C Storage temperature range: -40' C to +85' C Power dissipation: Quiescent •5W; 55W max. Shock: Withstands up to 20 g's Vibration: Withstands 4,5 g's at frequencies between 18 and 2000 Hz in three mutually perpendicular planes Salt spray: Meets MIL- STD -810C, method 509.1 Sealing: Withstands up to 35 kPA (5.08 psi) Weight: 5,0 kg 24V DC, 0,5A power supply required 'y? C&TERPILLAR' SUMMARY OF OPERATING PARAMETERS DIGITAL VOLTAGE REGULATOR REGULATION CHARACTERISTIC - Fi ure 1 125 �-- 1 6 100 75 50 25 UNDERFREQUENCY POINT GENERATOR OUTPUT VOLTAGE E -- DECREASING SLOPE 1 (1.10 V /HZ) — DECREASING SLOPE 2 5 HZ (FIXED)(1.14 V/HZ) MINIMUM VOLTAGE SETPOINT KNEE FREQUENCY 0 20 40 60 80 100 % OF NOMINAL FREQUENCY PROGRAMMABLE VARIABLES AND RANGE OF ADJUSTMENT Voltage vs frequency characteristic: Two slope ranges adjustable for 1.10 V /Hz for optimum performance Fine voltage level ( +10% to •10%) Droop acJJustment (up to 10% e 0.8 pf) Overvoltage setpoint (105% to 140% of nominal) with adjustable trip time Undervoltage setpoint (60% to 95% of nominal) with adjustable trip time Gain (0.10% of nominal) Single-phase or three phase sensing Underfrequency point (20 to 40 Hz) Knee frequency (45 to 65 Hz) 120 PROTECTIVE FUNCTIONS Overvoltage protection Undervoltage protection Loss of sensing Rotating diode monitor - monitors the status of the rotating diodes and operates the alarm relay In the event of failure of one or more of the diodes. Overexcitation protection Loss of excitation - monitors excitation and will initiate a shutdown of the unit if excitation is lost Underfregency protection to avoid overheating of rotor Instantaneous field overcurrent trip to protect the D.V.R, in the event of output short circuit or improper connections It o. Power Input Output Rating Sensing . Reactive Droop Input Exciter Field Resistance __ �. Max Voltage Type V rreq VA ax Continuous in Forcing V Max Max Min Max Rating Hz Burden per 0 Voltage Burden Ohms Ohms V A V A 120 PM 70.120 50.240 1500 44 11 60 15 79/124 1 5 1 3 10 volt 30 _ - �3 240 PM _ 70.120 50.240 _ 1500 44 11 60 15 125/249 1 5 1 10 volt 30 480 PM 70.120 50.240 1500 44 11 80 15 250/800 1 5 1 3 10 r volt 30 REGULATION CHARACTERISTIC - Fi ure 1 125 �-- 1 6 100 75 50 25 UNDERFREQUENCY POINT GENERATOR OUTPUT VOLTAGE E -- DECREASING SLOPE 1 (1.10 V /HZ) — DECREASING SLOPE 2 5 HZ (FIXED)(1.14 V/HZ) MINIMUM VOLTAGE SETPOINT KNEE FREQUENCY 0 20 40 60 80 100 % OF NOMINAL FREQUENCY PROGRAMMABLE VARIABLES AND RANGE OF ADJUSTMENT Voltage vs frequency characteristic: Two slope ranges adjustable for 1.10 V /Hz for optimum performance Fine voltage level ( +10% to •10%) Droop acJJustment (up to 10% e 0.8 pf) Overvoltage setpoint (105% to 140% of nominal) with adjustable trip time Undervoltage setpoint (60% to 95% of nominal) with adjustable trip time Gain (0.10% of nominal) Single-phase or three phase sensing Underfrequency point (20 to 40 Hz) Knee frequency (45 to 65 Hz) 120 PROTECTIVE FUNCTIONS Overvoltage protection Undervoltage protection Loss of sensing Rotating diode monitor - monitors the status of the rotating diodes and operates the alarm relay In the event of failure of one or more of the diodes. Overexcitation protection Loss of excitation - monitors excitation and will initiate a shutdown of the unit if excitation is lost Underfregency protection to avoid overheating of rotor Instantaneous field overcurrent trip to protect the D.V.R, in the event of output short circuit or improper connections It o. DIGITAL VOLTAGE REGULATOR OUTLINE DRAWING C&TERPULLAR' • r i to CITERPILLAR' CONNECTION DIAGRAMS DIGITAL VOLTAGE REGULATOR 6 OC ti °- 0 .• a e W/ 4 C ' 9 g Wn 9-- f r•1 IN la or go mai Aso / IM /i7(ry1.!� �- 0 611 ••. •- Ma W Et a.c 0C N. ;.Q s Z 1- K wo a w W a0 wjam Icz VI 4 Materials and specifications are subject to change Without notice. The International System of Units (SI) is used in this publication. L6HX6692 01996 Caterpillar Inc. Printed in U.S.A. Supersedes 1.6HX6513 All rights reserved. CATERPILLAR Ate: 0 • • • • Shown with Optional Equipmont FEATURES • RELIABLE, DURABLE, AND ACCURATE • Environmentally sealed, die -cast aluminum housing Isolotos and protects electrical components against failures caused by moisture and dirt contamination, • Rigorous vibration tasting ensures panel dependability. • Maintains motoring accuracy from •40° C (•40° F) to 70° C (158° F) • Electrical noise Immunity of 100 volts /motor • True RMS sensing ensures AC metering accuracy le 0,5% for AC volts, amps, and power parameters. • The digital, 32 bit microprocessor -based system eliminates the need for a number of switches, meters, transducers, relays, and sending units. That means less wiring and fewer opportunities for mechanical failures, • ADVANCED FEATURES THAT SUPPORT YOUR BUSINESS NEEDS • Full- featured power metering, accessible with one keypad touch, allows you to view generator set kW, kV•A, kV•AR, kW hours, kV•AR hours, percent rated power, and power factor. • Customer programmable protective relaying, available as alarm and shutdown, protects against undervoltage, EMCP 11+ Electronic Modular Control Panel The Caterpillar Electronic Modular Control Panel (EMCP II +) places full-featured power metering, protective relaying, simultaneous engine and generator parameter viewing, and expanded AC metering at your fingertips. Engine and generator control, diagnostics, and operating information is accessible via the control panel keypads or a remote, personal computer, The advanced microprocessor based EMCP II+ combined with the Caterpillar Customer Communication Module (CCM) and Relay Driver Module (RDM) give you the flexibility to remotely manage the specific needs of your total system, ovorvoltogo, undorfroquoncy, overfroquoncy, ovorcurront, and reverse powor. • Load Demand Relay opens and closes based on generator kW output, programmable to activate at an adjustable sotpoint. • Simultaneous viewing of angina and generator parameters with toggle between auto parameter scrolling and individual parameter display, • Simultaneous viewing of all AC L -L voltages, all AC L -N voltages, or all AC lino currants, • Expanded remote customer communication module supported by an open RS -232C architecture - easily interfaces with existing plant systems and equipment. • KEY•PAD PROGRAMMABILITY • User-friendly, convenient, customer programmability directs the customer to logical parameter groups - AC metering, protective relaying, engine monitoring -- for quick keypad access. • Programmable, spare control relay with remote control capability provides additional flexibility for customer control function. • 10 LED alarms, five programmable for customer inputs, provide more information at a glance. CITERPILLAR' STANDARD /OPTIONAL FEATURES EMCP 11+ EMCP II+ STANDARD FEATURES Digital (LCD) Indication: AC voltage — 3 phase (L•L & L•N) AC amps (3 phase & total) kW (total & per phase) kMA (total) kV•AFR (total) kWhr (total) kV•Alihr (total) PF (Average total & per phase) % of rated (total) Frequency DC voltage Coolant temperature 011 pressure rpm Hours run System diagnostic Controls Auto start/stop Emergency stop Lamp test Cycle crank Voltage control Cooldown timer Phase selector switch Load demand relay Spare relay — programmable Enclosure NEMA 1, IP22 Vandal door Indicating Lights Low oil pressure High coolant temperature Overspend Ovorcrank Emergency atop Fault shutdown Fault alarms 3 spare lights 1 4 spare inputs, customer programmable (shutdown or alarm) to a • are alarm or fault LEDs Protective Relaying Programmable relays: Ovor /under voltage flavors° power relay Over /under frequency Ov°rcurront OPTIONAL FEATU • ES Protective Devices Low coolant level 011 tomporature Miscellaneous Controls I" Elactronlo governor: Isochronous speed control .uad share (ohippad loose) I'—Alarm modules -- local (with horn and silence switch) rFrequency control Common alarm/shutdown volt free contact Generator running volt free contact Ether starting aid Romota annunciator modules amputer communications data link Panel lights Protective Relaying Setpoint programming provides the flexibility to custom configure protective relays in a manner which best suits a customer's application. The customer determines the response type and timing of protective relay functions: • Alarm enable /disable • Alarm threshold level • Alarm time delay • Shutdown enable /disable • Shutdown threshold level • Shutdown time delay Setpoints are factory not for optimum performance and gonorotor protection. Sotpoint values may be viewed with tho onglno running or stopped, EMCP II+ EXPANDED SYSTEM FLEXIBILITY Alarms and Annunciators /1111rr EMCP II+ Control Panel includes two slots for optional alarm or synchronizing modules. Each alarm module contains a block of eight LEDs. Customers select from the following: • NFPA99/110 alarm modules • Custom alarm module • Manual synchronizing module Customer Interface Module Tho Customer Interface Modulo (CIM) is a relay board that provides nine contacts for custom remote annunciation. CATERPILLAR' Remote Communication The Caterpillar Customer Communication Module (CCM) provides a means to remotely monitor and control single or multiple packaged generator sots at a common situ. By accessing the CCM from a personal computer or other RS-232C device, each unit can be remotely started and stopped, and all engine and generator parameters can be monitored on a "real time" basis. Published, open architecture enables you to connect the CCM to an existing plant information system. The combined power of the EMCP 11+ and CCM now enable you to control the packaged generator set and ancillary equipment. Text editable software enables you to control the EMCP II+ spare relay and the Relay Driver Module (RDM). Relay Driver Module (ROM) The Caterpillar RDM expands the number of relays available to the customer. One RDM contains nine relay outputs which can be directly connected to ancillary equipment such as lamps, fuel tank controls, or other devices such as louvers. The RDM requires the use of the CCM. System Software CCM PC is a user-friendly, IBM compatible, windows based program. CCM PC interfaces with the CCM and EMCP II +. Remote control ability, parameter status display, diagnostic viewing /clearing options, and parameter logging are among its standard tools. An on-line help system provides fingertip access to software questions and instructions. Integrated file management facility allows you to copy, move, delete, view, print, and rename documents and files from within CCM PC without the use of DOS file names or the Windows File Manager, CCM PC, used in conjunction with relay driver module, enables you to individually label and control each RDM relay. trw CATERPILLAR' EMCP 1I+ SPECIFICATIONS EMCP II+ EMI immunity IEC 801.2, IEC 801-3, IEC 801.4, EN 5082 -2 Enclosure NEMA 1, IP22 Humidity 0 to 100% relative humidity Impervious to: salt spray, fuel, oil and oll additives, coolant, spray cleaners, chlorinated solvents, hydrogen sulfide and methane gas, and dust Input and output protection all inputs end outputs are protected against short circuits to ( + / -) battery Input voltage range (24 VDC nominal) 14 to 45 VDC Power requirements 10 watts (with generator set in standby mode -- no alarms) Reverse polarity protected Shock, withstands 20 g Temperature range Operating: -40° C to 70° C ( -40° F to 158° F) Storage: -55° C to 85° C (47° F to 185° F) Vibration withstands 2.0 g @ 18 to 500 Hz EMCP 0+ SYSTEM HIERARCHY DRAWING RDM Serial Data Link Serial Data Link Remote CIM Alarm Annunciator Modulo (maximum of 3 modules) EMCP II+ Cat Data Link s s u s s s s PC or other RS-232C device ■Iruplete sew.. Malarial= and specifications are subject to change without notice, The International System of Units ISO is used in this publication. L HX1816 Printed in U.S.A. © 1997 Caterpillar Inc. All rights reserved. CATERPILLAR • • 0 Shown with Optional Equipment FEATURES NFPA 99/110 Alarm Modules: • Functionally doslgnodto bo compatiblo with all oxisting Caterpillar alarm modulos • Each modulo has oight LEDs: 4 ambor for "pro-alarms," 4 rod for "faults" • Can be romotoly mountod up to 1000 foot (350 m) away from control ponol • Lamp Lost and acknowiodgo /siionco swItchos • All inputs and outputs aro protoctod against short circuits to ( +l•) battory • Roverso polarity protoction • Designed for operation from 16 to 45 VDC • Environmentally sealed Custom Alarm Module (CAM), in addition to the above, includes: • 8 switch Inputs II Pro-defined labels so customer can customize CAM for each individual application • Self-aligning template is supplied for labels ■ Two versions available; One is fully equipped (version 1); second version is for use with other Cat Alarm Modules - Horn, Acknowledge /Silence Switch, and Lamp Test Switch, are not included (version 2) • Available as an alarm module mounted on EMCP II or asa remote annunciator module available by itself or with other modules • No limit on the number of modules used in an application Alarm Modules NFPA 99 Alarm Module (Local or Remote) Custom Alarm Module (CAM) (Local or Remote) The alarm modules are designed to meet and exceed the standards of the National Fire Protection Association (NFPA). Whether customer requirements are the NFPA 99, NFPA 110 (local or remote), or any application requiring local or remote annunciation of generator set or related parameters, Caterpillar has designed a match. If additional requirements are needed, the Custom Alarm Module (CAM) has been developed to be functionally compatible with all existing alarm modules to give customers greater flexibility in tho field, SPECIFICATIONS Dlmonslons 3.318 "Wx 10.518 "H x3.3/8 "D 13.31 mm W x 41,85 mm H x 13.31 mm D EMI Immunity IEC 801.2, IEC 801.3, IEC 801.4, EN 50822 EEC Cortlficatlon 80 /392 /EEC Enclosuro singio•mombrano front Paco with lntogral Lost light and alarm silonco switchos Horn output: 80 d ®(A) nominal Humidity 0 to 100% rolativo humidity Impervious to salt spray, fuel, oil and oil additivos, coolant, spray cloanors, chlorinatod solvents, hydrogen sulfide and mothano gas, and dust Input and output protoction all inputs and outputs aro protoctod against short circuits to ( + /•) battery Input voltago (supply) 15to45VDC Power requirements maximum wattago: 6 watts (all LEDs and horn on) minimum wattage: 2.2 watts Reverse polarity, protected Shock, withstands 20 g Temperature range operating: •40' C to +70' C / =40' F to +158° F storage: •55' C to +85' C /.67' F to +185' F Vibration withstands 2.0 g 0 18 to 500 Hz Weight 2.50 lbs. (1,14 kgs.) ig a C&TERPILLAR' ALARM MODULES PREDEFINED ALARM MODULES (LED COLOR /SIGNAL SOURCE) Function Local /f Remote' NFPA 99 NFPA 110 NFPA 99 NFPA 110' High Coolant Temperature Alarm amber /data link amber /data Zink Bt amber /data link Shutdown' V - - red /data lank red /data link .� Low Coolant Temperature Alarm amber /data link amber /data Zink amber /data link amber /data link Low Oil Prossure Alarm amber /data link amber /data link - amber /data link Shutdown' - = red /data lank red /data link Low Fuel Level Alarm amber /switch Input amber /switch Input amber/switch input amber /switch Input Not In Auto Alarm red /data Zink red /data link - amber /data link Low DC Voltage Alarm red /internal source rod / intornal sourco - - Batt. Chorgor Malfunction Alarm - red /switch input amber /switch input - Alr Damper Closed Alarm _� - red /switch input a- - - Gonorator on Load Status - - amber /switch input - Ovorcrank Shutdown' - - rod /data Zink rod /data Zink Ovurspeed Shutdown' - - red /data link rod /data link Spare Faults Alarm 2 rod/switch Inputs - - 4 rod, 3 amber/ switch inputs 'Daly kink slpnal is from £MCP 11 +NFPA 110 provides 10 lights. CAM is used to provide low fuel level and spaces 'Local indication provided by CCMP 11 ALARM MODULE Terminal Strip Connection Diagram eid e e2 9 e e 3 10 e e 4 11 e e 6 12 e e 6 13e e7 14 e Screw Terminal : • it • NFPA 99 NFPA 110 NFPA 99 NFPA 110 1 0+ Bt 81 0+ Data In Data In Data In Data In 3 Horn In 1 Horn in 1 Horn In 1 Horn In 1 4 Horn In 2 Horn In 2 Horn In 2 Horn In 2 5 Mode Sal 1 (NC) Mode Sel 1 (NC) Mode Sel 1 (13•) Mode Sel 1 (NC) 6 Mill laill Mode Sel 2 (NC) Mode Sel 2 (Q•) Mode Sel 2 (NC) Mode Sal 2 (B•) B. 0. 13, 3. S1 (low fuel level) 111EIMIMIIIIMMINNIMMECEIMMINEEIM S3 (Spare) S1 (Iow fuel level) S3 (batt chgmlfunct) S1 (Iow fuel level) S3 (gen on load) S1 (NC) MEM Lamp Test 9 10 S4 (Spare) S4 (air damper closed) S3 (belt chg mlfunct) 12 Lamp Test Lamp Test tamp Test 13 Ack/Silence Ack/Silence Ack/Silence Ack/Silence 14 Horn Output Horn Output Horn Output Horn Output ALARM MODULES CUSTOM ALARM MODULE (CAM) Terminal Strip Connection points e 1 8 e e 2oe e3 10e e 4 11e e 5 12e e 6 13e e 7 14e C&TERPILLAR' Screw Terminal CAM 1 13+ _ _. HIGH INLET MR TEMP WARNING NC BACKUP KM ONLINE LED 5 (red) REMOTE EMERGENCY START LED 6 (red) 5 LED 7 (red) 6 LED 8 (red) 7 a• 8 LED 1 amber 9 LED 2 (amber) 10 LED 3 amber 11 LED 4 amber 12 Lam. Tart 13 Ack/SUance 14 Horn Output CAM ANNUNCIATOR PRE - PRINTED LABELS: Label Size ►-_ 4 ' ;T In 1 — 71 i i _�, ECM ACTIVE FAULT PRESENT HIGH INLET MR TEMP WARNING ENGINE MAT BUT NOT FOR ALTITUDE BACKUP KM ONLINE LOW COOLANT TEMPERATURE WARNING REMOTE EMERGENCY START CIRCUIT BREAKER OPEN HIGH COOLANT TEMPERATURE ECM VOLTAGE WARNING LOW COOLANT LEVEL WARNING ENGINE SHUTDOWN GENERATOR ONLINE HIGH COOLANT TEMPERATURE REMOTE EMERGENCY STOP LOW COOLANT LEVEL HIGH EXHAUST OAS TEMP WARNING ENGINE 011. PRESSURE WARNING LOW FUEL LEVEL WARNING ENGINE OIL PRESSURE SHUT DOWN MR SHUTOFF DAMPER GENERATOR ON LOAD EMERGENCY START LOW STARTING MR PRESSURE HIGH EXHAUST GAS TEMP SHUTDOWN JACKET WATER HIGH TEMP WARNING BATT. CHARGER FAULT WARNING ENGINE JACKET WATER TEMP SHUTDOWN LOAD FACTOR AT 100% LOW COOLANT TEMPERATURE AIR SHUTDOWN DAMPER HIGH fUEL LEVEL HIGH RIGHT EXHAUST OAS TEMPERATURE JACKET WATER LOW TEMP WARNING MARINE GEAR OIL TEMP WARNING OVERSPEED SHUTDOWN AFTERCOOLER COOLANT LEVEL LOW OIL PRESSURE EPS SUPPLYING LOAD OVERCRANK HIGH LEFT EXHAUST OAS TEMPERATURE OVERSPEEO WARNING MARINE GEAR OIL PRESS. WARNING CRANKCASE PRESSURE SHUTDOWN BACKUP ECM READY LOW BATTERY VOLTAGE GENERATOR POWER OVERSPEED LOW OIL PRESSURE AIR INLET RESTRICTION WARNING INJECTION DISABLED AFTERCOOLER TEMPERATURE SHUTDOWN WW OIL LEVEL REMOTE FAULT SHUTDOWN HIGH BATTERY VOLTAGE OVERIUNDER VOLTAGE RUPTURE BASIN LEAK EXHAUST TEMPERATURE WARNING ENGINE AT 100% LOAD FACTOR AIR SHUTOFF HIGH COOLANT TEMPERATURE WARNING MR DAMPER CLOSED NEUTRAL CURRENT OVERVOLTAGE ENGINE STOP OIL FILTER DIFFERENTIAL PRESS. WARN ENGINE SPEED ABOVE 60 RPM ENGINE NOT IN AUTO AIR INLET RESTRICT WARN SPARE FAULT SHUTDOWN GROUND FAULT UNDERVOLTAGE UTILITY POWER FUEL FILTER DIFFERENTIAL PRESS. WARN ENGINE OVERCRANK TRANSMISSION OIL TEMP WARNING ENGINE WAG ACTIVE EMERGENCY STOP HIGH/LOW BATTERY VOLTAGE Templet Layout Guide Area CRANKCASE PRESSURE WARNING STARTER MOTOR RELAY ACTIVE TRANSMISSION 011. PRESS. WARNING 011. PRESSURE WARNING DIAGNOSTIC FAULT LOW FUEL LEVEL DAY TANK AFTERCOOLER TEMPERATURE WARNING SYSTEM NOT IN AUTO ENGINE DERATE WITH ALTITUDE ENGINE IN AUTO REMOTE START LOW FUEL LEVEL MAIN TANK ENGINE OIL HIGH TEMP WARNING ENGINE DERATED STARTER ENGAGED ENGINE RUNNING REMOTE STOP CIRCUIT BREAKER CLOSED CITERPILLAR' ANNUNCIATION CAPABILITIES ALARM MODULES Local with EMCP • Complete Flexibility Available Alarm module and synchronizing module Alarm module and CAM CAM and synchronizing module Two CAMs • Up to 24 lights of local annunciation with 8 standard and up to 18 predefined or custom lights Remote Mounted (surface or flush mount box) NFPA 99 er ar IPA CAM NFPA 99 or ION Total of 16 LEDs Total of 8 LEDs • Remote Annunciator Flexibility Can be added in 8 or 16 light modules • Surface or flush mount box EMCP II Control Panel NFPA99 or 111 sR M CAM • Complete Flexibility Available Alarm module and synchronizing module Alarm module and CAM CAM and synchronizing module Two CAMs • Up to 24 lights of local annunciation with 8 standard and up to 18 predefined or custom lights Remote Mounted (surface or flush mount box) NFPA 99 er ar IPA CAM NFPA 99 or ION Total of 16 LEDs Total of 8 LEDs • Remote Annunciator Flexibility Can be added in 8 or 16 light modules • Surface or flush mount box w ALARM MODULES ALARM MODULE CATERPILLAR' CUSTOM ALARM MODULE (CAM) CATERPILLAR' EIGHT-LIGHT REMOTE MODULE ALARM MODULES SIXTEEN-LIGHT REMOTE MODULE Materials and specifications are suOject to change without notice. The International System of Units (SI) is used in thi$ publication. LEHX6239 0 1996 Caterpillar Inc. Printed in U.S.A. All rights reserved. • .. • CATERPILLAR Mt RPM M 'r.rut un 4: '1, CI't +1 �I COPAMIINI(.RTION PAfl0U1f Shown with Optional Equipment FEATURES • CUSTOMER CONTROL MODULE CCM converts EMCP II and EMCP II+ proprietary Cat high speed serial data Zink to on industry standard RS-232C serial data link. Up to night packaged generator sots can bo linked at a common site. • REMOTE COMMUNICATION CCM allows communication with a remote customer PC via direct connection or Hayes compatible modem: • Romoto monitoring of all "real time" engine and gonprator parameters SPECIFICATIONS PHYSICAL DATA Length 145 mm (5.7 1n) Width 149 mm (6.91n) - includoe 21 mm flange on each side Height 73 mm 12.91n) Weight approx. 0.5 kg ENVIRONMENTAL Ambient temperature range •40° C to +70° C POWER REQUIREMENTS 3.0 watts at 24 vdc (nominal) Voltage range 15 to 45 vdc MODEM REQUIREMENTS (not required for direct connected systems) Hayes compatible Minimum recommended baud rate of 9600 Customer Control Module (CCM) The Customer Communication Modulo (CCM) provides a means to remotely control and monitor single or multiple Packaged Generator Sots (PGS) at a common site. By accessing the CCM from a personal computer (PC) or other RS -232C device, each PGS can be remotely started and stopped, and all engine and generator parameters can be monitored on a "real time" basis. • Romoto monitoring of all alarms, shutdowns, and diagnostic codes • Remote start/stop • Romoto fault sot • Romoto control of low /high Idle relay, fault relay • Cooldown timer override • WINDOWS•BASED PC SOFTWARE Software provided with tho CCM can bo used for all control and monitoring functions available on the EMCP II and EMCP 11+ control panels. CABLE REQUIREMENTS • Cat's data link and CCM power via four-point terminal strip: Cat data link + /•: Belden 8719 (or equivalent) Shielded twisted pair 16 AWG minimum 458 m (1500 feet) maximum (total cable length) B + /•: 16 AWG minimum • RS-232 data Zink: Standard 25 pin "D" type connector 15 m (50 feet) maximum cable length Cable must include transmit, receive, DTR, DCD, and ground conductors. • Null modem required for direct connected systems. ig i; C&TERPILLAR' CUSTOMER CONTROL MODULE CCM OPERATING MODES The CCM provides a system to control the generator set, monitor its status, and establish a hierarchy for administration (control, control /monitor, control/monitor /configure). CCM allows remote PC to perform the following: CCM CONNECTION DIAGRAM AUX data - O AUX data + 0- TS1.30 0- TS1.17 0 - J Box • • 0 ,. 0 , , , , Q . • .. , , EMCP it Wiring Diagram Other generator sets (if present) Cat data link - Cat data link + 8- B+ O J1 .'4 O J1.3 O J1.2 O J1.1 RS232C cable to • modem or host computor CCM Wiring Diagram Materiels And specifications Are subject 10 change without notice. The International System of Units 161) is used in this publication. t.ENX7046 0 1997 Caterpillar Inc. All Pri me s reserved. CONTROL MONITOR Operating Parameters: Status Parameters: EMCP II • start or stop Engine rpm Position of engine control switch Emergency stop OH pressure All alarms Fault resat Coolant temperature All shutdowns Activate idle /rated speed constant Service meter hours All EMCPII relays Activate circuit breaker shunt tri DC battory voltage AU sparo inputs Override cooldown timer Generator frequency, AC volts, AC amps All diagnostic codes GSC programmable , arameters Additional EMCP II+ Modes R ©ley Driver Modul© Powor Motoring kW kV•AR kV•A kW /hr kV•AR /hr percent rated powor power factor Load Demand Relay $pare Output Roley CCM CONNECTION DIAGRAM AUX data - O AUX data + 0- TS1.30 0- TS1.17 0 - J Box • • 0 ,. 0 , , , , Q . • .. , , EMCP it Wiring Diagram Other generator sets (if present) Cat data link - Cat data link + 8- B+ O J1 .'4 O J1.3 O J1.2 O J1.1 RS232C cable to • modem or host computor CCM Wiring Diagram Materiels And specifications Are subject 10 change without notice. The International System of Units 161) is used in this publication. t.ENX7046 0 1997 Caterpillar Inc. All Pri me s reserved. CATERPILLAR FEATURES • RELAY CONTROL INFORMATION • High coolant temperature alarm • High coolant temperature shutdown • Low coolant temperature alarm • Low oil pressure alarm • Low oil pressure shutdown • Ovorspood shutdown • Ovorcrank shutdown • Engine control switch not in automatic or start position • Diagnostic fault indication on ongino control module. • RELIABLE COMMUNICATION Links with engine control module via throe- wire system (B +, B•, serial data link). • GOLD•PLATED SILVER RELAY CONTACTS Provide low contact resistance for switching low level external signals. SPECIFICATIONS PHYSICAL DATA Epoxy encapsulated block electronic control Size 173 mm x 118 mm x 36 mm Weight 1.6 kg (3.5 Ib) Vinyl plastic relay track Size 333 mm x 73,2 mm x 34 mm Weight 0.4 kg (0.9 Ib) ENVIRONMENT Ambient temperature range .... -40° C to +65° C EMCP Customer Interface Module (CIM) The Customer Interface Module (CIM) provides contacts for custom remote annunciation of status signals from the EMCP II and EMCP II +. The CIM consists of an electronic control and a relay assembly board, The electronic control converts serial data link information to activate relays on the relay assembly board. The relay assembly board contains nine separate relays for custom application. • ACTIVATED RELAYS REMAIN ENERGIZED Until alarms clear or shutdowns are reset. • ISOLATED RELAY CONTACTS Voltage -free, normally closed or normally open contacts for external controls, • RELAY CONTACTS INDIVIDUALLY FUSED Protect against damage In avant of external systom fault, • INTERNALLY PROTECTED ELECTRONIC CONTROL Protected against ovorvoltago, incorrect wiring, or reverse polarity. • RELAY TEST Customer selectable option at installation. Allows relay test via Tamp test switch on angina control modulo, • SELF•DIAGNOSTIC All relays turn off and on at two - second Intervals If serial data link signal is lost. ELECTRICAL DATA Input operating voltage Electronic assembly 15 to 45 VDC Relay board 24 VDC nominal Power 18 watts max (in relay test mode) Relay contact rating ... 24 VDC /120 VAC @ 1.0 A Contact fuse 1 0 ampere Electronic control terminals --- male blade (two terminals /connection).... 6.4 mm (.25 in) User connections at relay board 6.32 screw terminals Electronically isolated and capable of operating with or without earth ground ig twe O&TERPILLAR' INSTALLATION Relay assembly board must be mounted in a clean, dry environment on a rigid, non - vibrating surface. Vertical surface mounting within an enclosure is preferred. Electronic control is to be in close proximity to the relay board. Interconnect wire harness with 610 mm (24.0 in) leads is included. User wiring between the generator terminal box and CIM should be stranded conductor with a maximum length of 305 m (1000 ft). Wires 8+ and 8- are to be minimum size 12 AWG. Serial data Zink wire is to be a shielded type, 18 AWG minimum. Routing of wiring should avoid combining with potential sources of electrical noise. Note: Dimensions ere in mm, RELAY BOARD ASSEMBLY n n 9 n o n o t CUSTOMER INTERFACE MODULE ELECTRONIC CONTROL MODULE T 11312 ► • 23.5 ►• 126 th A =I A a A 8 A 8 5 8 A 8 0 U Q 2 3 4 5 CIT1 P$LLAN 10 11 12 13 14 1.1 i 0.2 2 Mounting Hulls AM A3 *3* A3 *3* 434 tom mtla Made f ? 36 ▪ L Tammenet Na. Oise len Te mfnet NO. Daiif ten 1A.10 • 0•04+t 0A-60 Lew COe1Mf 1em0. Maim 1A-20 ECM Dlagnoltit Paull VA 9O Lem Oil Pristuri Alum JA,20 H1g5 CoeraM feria. Mom 104.100 9yafam Not M Aufe 4A,lf DM In 11A-110 H+gh Cob aM Temp. Paull SA.SO timtiatt 12A -120 ltM040rattwe7001 OA O Mod' 0alatl 13A-130 O,artrink taull 1A =10 . Dino ry 1aA.110 IA Ina Ouartflaed 2iun 4411..... 34 Mm pputhan tensile blade WIRING DIAGRAM 333a3 4:I a 13.0 Cu tuaw Ie,mintll 'rf—+ 1,0 • 1 41ATTt11Y 1.1 •.� A011041MT10N0 & OYM•040 OW WOW 124/0/0641.11901040 1NTtafoM cTMAAMtii iiuv OOAWO 4µ11101y f/AlrtlAtlMTInnet WINO willow �•0 01911010 1000040 COKNIC •••• NOAMA4L11 W #N CONTACT - -- NOnMA1Lti CLOMO CONTACT C cameo' COWUCTION NC. NQ Alts L1oi70 CONTACT NO. *mum, OefN c.0,4 1 R netAY F FU•t 5j$lA . DATA UNA .ATTEAy1•1 11t4AY s0AA0 AOOtMM4Y -1�;. • NO. 1.1! _.. a. } NO')!0' =,Ne_ • 11• 11- 11 j 1i +i 04 mg, o • :IC f•} • ; a . TO Na• ' #Ii...���. 111 C O, : "n :. fWT NO.r�:,y.. 1111 011 c t•' n .. ALT :0:.(311.11:' #T: 0 114i11A11K ,. : n .. FAULT Na. t; .. #t" ' : •• . OV€11iFO40 NO.;##: • ;' 'FAULT NO. FI1..H, '.. 113 WON c .it ' f1.:. COOtANi NO. :1i: " $! TEAI► 414411 NC .Ig. N ftt 164C/ C 11 H DIAGNOSTIC NO..#0: " ,!' .111 FAULT NG• #1t: �.. • 3' •; 0 T • 4 4 • • • 1 • • • 0 14 17 11 11 10 0 0 ELECTRONICCONTRO4 t ;, Materials and specifications re subject to change without notice. The International System of Units (SI) is used in this publication. LEHX8338 Printed in U.S.A. 0 1998 Caterpillar Inc. All rights reserved. i§ et m ig Af\AN ENGINE E I CONTROL MODULE CATERPILLAR FEATURES RELIABLE, DURABLE All ADEM 11 controllers aro designed to survive the harshest environments. • Environmentally sealed, die-cast aluminum housing isolates and protooto electronic components from moisture and dirt contamination. • Rigorous vibration testing ensures product reliability and durability. • Accuracy maintained from •40" C to 120" C • Electrical noise immunity to 100 volts/motor • Internal circuits are designed to withstand shorts to +battery and -battery. SIMPLE SERVICING Each ADEM 11 system works In combination with the Caterpillar ET service tool software to koop the engine operating at peak performance. • Displays measured parameters • Retrieves active and logged diagnostic codes • Retrieves logged event codes documenting abnormal system operation • Performs calibrations and diagnostic tests • Supports flash programming of new software into the ADEM II ECM 3500B GENERATOR SET ADEM I1 ECM The Advanced Diesel Engine Management (ADEM) control is the main Electronic Control Module (ECM) used on diesel engines, The ADEM control is designed to control/ interface Electronic Unit Injector (EUI) equipped engines. A 35008 ADEM engine system is composed of tho ADEM ECM, control software, sensors, actuators, fuel injectors, and interface to the generator system. The prime benefit of a 35008 ADEM engine system is to better control and maintain the particulate omissions, both steady state and transient, while improving engine performance over the Mechanical Unit Injector (MUI) engines, SELF DIAGNOSTICS Each ADEM 11 ECM has a full compliment of self diagnostics. The ECM can detect faults in the electrical system and report those faults to the service technician for quick repair, • SoIf•diagnostic capability pinpoints operational problems in nood of attention. ADVANCED FEATURES • Isochronous or droop spood control • Enhanced performance from fuel injection timing and limiting • Adjustable monitoring of vital engine parameters • Idle /rated speed setting • Programmable speed acceleration ramp rate • Adjustable cooldown duration • Data Zink interfaces OPTIONAL FEATURES • Starter motor control • Integrated ether control system • Integrated prelube control system • Air shutoff control • Remote monitoring and control h[l {� r /www CA( cuiii ig J ADEM II ENGINE CONTROL MODULE CATERPILLAR DESCRIPTION The ADEM ECM is housed in an environmentally sealed casting. All wiring connections to the ADEM ECM are made at the two sealed forty -pin connectors. ENGINE SPEED GOVERNING Desired engine speed is calculated by the ADEM and held within +1- -0.2 Hz for isochronous and droop mode. The ADEM accounts for droop that is requested. The proper amount of fuel is sent to the injectors duo to these calculations. The ADEM also employs cooldown/shutdown strategies, acceleration delays on startup, acceleration ramp times, and a low /high idle switch is also available via the CCM. Load share option is available. FUEL LIMITING Warm and cold fuol•oir ratio control limits aro controlled by the ADEM. Electronic monitoring system dorates, torque limit, cranking limit, programmable torque scaling, and cold cylinder cutout modo aro standard features. FUEL INJECTION TIMING Master timing for injection is controlled by the ADEM control. Temperature dependencies aro accounted for in the fuel Injection calculations. ELECTRONIC MONITORING Electronic monitoring of vital ongino parameters can bo programmed, Warning, dorato, and shutdown avant conditions may bo customized by tho usor. INFORMATION MANAGEMENT The ADEM control stores information to assist with electronic troubleshooting. Active and logged diagnostic codes, logged events, fuel consumption, engine hours, and instantaneous totals aid service technicians when diagnosing electronic faults and scheduling preventive maintenance. CALIBRATIONS Engine performance is optimized through injection timing and auto /manual sensor calibrations are standard features. ON•BOARD SYSTEM TESTS System tests are available to assist in electronic troubleshooting. These tests include: injector activation, injector cutout, and override of control outputs. CAT DATA LINK INTERFACES The ADEM control can communicate with other electronic modules over the Cat Data Link. These modules include: Caterpillar Monitoring System, Electronic Modular Control Panels (EMCP II and EMCP II +), Programmable Relay Control Module (PRCM), electronic service tools, and Customer Communication Modulo (CCM). ELECTRONIC SENSORS Tho following sensing is available on the ADEM control: oil pressure, fuol pressure, atmospheric pressure, Mr inlet pressure, turbo outlet pressure, engine coolant temperature, engine speed, throttle speed, droop poeitlon, oxhoust temperature, ongino control switch position, remote start/stop switch position, oil filter pressure differential, fuel filtor pr000uro differential, air filtor pressure differential, crankcase pressure, and remote e-stop switch position. ELECTRONIC ACTUATORS Electronic Unit Injectors are driven by the ADEM control. Actuators to control other, prolubo, starting motors, air shutoffs, and shutdown notification are optional. 4 ADEM II ENGINE CONTROL MODULE CATERPILLAR SPECIFICATIONS Humidity 0 to 100% relative humidity Impervious to: salt spray, fuel, oil and oil additives, coolant, spray cleaners, chlorinated solvents, hydrogen sulfide and methane gas, and dust Input and output protection all inputs and outputs are protected against short circuits to +battery and -battery Input voltage range (24 VDC nominal) 18 to 32 VDC Mounting engine mounted Reverse polarity protected Shock, withstands 20 g Temperature range Operating: -40° C to 120° C ( -40° F to 248° F) Storage: -55° C to 105° C ( -87° F to 221° F) Vibration withstands 2.0 g 18 to 500 Hz • ADEM II ENGINE CONTROL MODULE CATERPILLAR EXAMPLE BLOCK DIAGRAM OF 3500B GENERATOR SET ADEM II ELECTRONICS L ECM i a(� ra Jail loco' . I Crankcase Pressure Sensor P26/J29 Coolant Temperature Sensor Filtered Fuel Pressure Sensor Poe /J0 Unfiltered Fuel Pressure Sensor Filleted Engine 011 / Pressure Sensor Unfiltered Engine 011 Pressure Sensor Electronic Unit Injectors (J4 /P4 through Jt9 /P191 TC Service 28 Probe Access J3 /P3 Emergency Stop 16 Amp Breaker Disconnect Switch Engine Speed/Timing Sensor J201110 Left Turbocharger Compressor Inlet Pressure Sensor P2g /J2t Night Turbocharger Compressor IMN Pressure Sensor miJig Turbocharger Compressor Outlet Pressure Senw P23/J23 Atmospheric Pressure Sensor P27/7 Aftercooler Temperature Sensor Jig /P32 Materials and specifications ore subject to change without notice. U.S./European sourced LEHX9456 (10991 Ground Bolt Prelube Pressure Switch ECS Off Mitt c XDOWN V Auto POP MAN SIAM Ether Aid Switch Low Idle Switch Ether Start Ether Held 24 VDC Instrument Panel Outline Air Shutoff Prelube Shutdown Starting Motor Jr3 /P011 J60 Service Tool Connector Caterpillar Monitoring System Right Exhaust Temperature Sensor Pit /J31 Left Exhaust Temperature Sensor P30 /J30 Printed in U,S.A. The International System of Units (511 Is used In this publication. 0 1999 Caterpillar Inc. All rights reserved. 1 ig ti. MJWOODWARD Product Specification 82686A APPLICATIONS Woodward makes models of its Load Sharing Module for use with engines equipped with speed controls that accept a — 4.5 to +1.5 Vdc speed setting input, a 0.5 to 4.5 Vdc input, or a PWM (pulse- width- modulated) input. The Load Sharing Module allows use of Woodward power generation accessories and allows load sharing between engines equipped with speed controls that are not manufactured by Woodward and engines controlled with Woodward electronic controls, or controls using other Woodward load sharing modules. DESCRIPTION Load Sharing Module SPM -A Synchronizer, Paralleling Phase Switch, Import/Export Control, Precision Frequency Control, Automatic Generator Loading Control, and Automatic Power Transfer and Loading Control. - L Ansmens out Tho Load Sharing Modulo providos Isochronous and droop load - sharing capability for onginos In monitor sot applications. Additional oquipmont In the control system can Includo tho Woodward way v-.1 purl mg& iv tb r.+ns eau •• r ..11 I awrivitirjaAjzil- Part Numbers Vuteul Tyne Sunnty Vo1lnao Part NumW 6191601 11911122L -4.510 +1,5 Vdc analog 116/230 Vac 0007.173 20011 +0,6 to +4,5 Vdc analog 24 Vdc 9907.252 02035 PWM!Calorpillar 24 Vdc 9907.175 02030 PWMIGenDocIM 115/230 Vac 9907.174 26012 00 PNiAND O1 ,€5 Au 'uARY E4t$PMEN1 (DAO SHARING WOOLS SPEED IRiu PD TEN BOKIER r • PT `I' PEN DROOP GUd 5E SPEED CONIROL Typical System Using a Load Sharing Module o2o -Soso U -91-09 M* • Allows load sharing with Woodward and non - Woodward equipped engines • Isochronous and droop load sharing • EC Compliant • UL/cUL Listed it !I ,WOODWARD PO Box 1519 1000 East Drake Road Fort Collins CO, USA 80522.1519 Ph: (1)(970) 482.5811 Fax: (1)(970) 498.3058 Plants, Subsidiaries, Branch/Regional Offices Australia Brazil China Czech Republic England Germany India Japan Korea Mexlco Nolherlanda Now Zealand Poland Scotland Singaporo United Arab Emlratoa United States Distributors & Service Woodward has an Intonational network of disldbutors and sorvica facililtoa, For your noarost roproaentativu call (1)(800) 835.5182 or goo tho Worldwide Directory on our web silo (h11pNl www.woodward,coml Industrlalladdress,htm). Corporate Headquarters Rockford IL, USA Ph: ( 1)(815) 877.7441 www.woodward,com This document is distributed for kdormstiorW purposes only. 8 la not to be construed as creating or bowmtrg pawl of any Woodward Governor Company contractual or wwranly obligation unless expressly stated in a written sales WNW. C1 Woodward Governor Company, 1899 All Rights Reserved SPECIFICATIONS Power Supply DC Models AC Models Inputs 3 -phase PT Inputs 3 -phase CT Inputs Load Sharing input Sync Input Speed Trim Droop Switch Outputs Load Signal Output to Speed Control Adjustments Droop Load Gain Environmental Operating Tomporaturo Salt Fog Humidity Vibration Shock Installation Ovorvoltogo Category Air Quality Mounting 18 -32 Vdc, approximately 5 W. Jumper selectable for 95 -130 or 190 -260 Vac Tine -to -line, 50-400 Hz, approximately 10 W. 95 -130 or 190 -260 Vac line -to -line, 50-400 Hz. PT input burden is 1.6 W per phase at 240 Vac, 0.4 W per phase at 120 Vac. 3 -7 Arms at full load, CT input burden at full Toad is 0.1 VA per phase. 0 -3 Vdc into 25 kS2 impedance in isochronous mode, open circuit in droop mode. Compatible with optional Woodward SPM -A synchronizer, Allows manual adjustment of output level with an external 10 kit potentiometer (not available on part number 9907.173), The external droop switch Is to be wired in series with the auxiliary circuit breaker contact, Droop mode is selected when either the droop switch or the auxiliary circuit breaker is open, DC signal proportional to total real current sensed by the Load Sharing Modulo. Used to adjust load gain. +0.5 to +4.5 Vdc analog, -4.5 to +1.5 Vdc analog, or PWM, doponding on model, Providos for output roduction botwoon no -load and full -load conditions. Provldoa odjustmont of tho load on an Individual gonorator whon two or moro gonorators aro parallelod, Adjusts specified full load condition from 3 to 7 Arms. -40 to +70 'C (-40 to 4158'F), Tostod at 5% NaCI, 35 'C, 47 hrs wol, 47 Ws dry. Tostod at 95% RH, 05 'C, non•condonoing, 5 cycles at 24 hrs/cyclo. Swopt Gino: Tostod at 4 G, 5 mm, 6 -2000 Hz, 3 hr min/axis, Including 4 30•minuto dwolls at rosonant froquonciea. 40 G, 11 ma aowtoolh pulao. Catogory III, Pollution Dogroo 2. Any orientation, any convenient location, but not on ongino. IP43 protective enclosure required for compliance with EU Low Voltago Directivo, Physical Characteristics Dimensions Length: 273.8 mm (10.77 In.) Width: 214.1 mm (8.43 In.) Height: 59.2 mm (2.33 in,) WeighUMass 1398 g (49.3 oz.) approximate, do modals 1488 g (52.5 oz.) approximate, do models Safety and EMC Standards Compliance Conforms to EMC Directive 89/338 /EEC. Conformity ostablishod by testing to EN 50081.2, EN 60082.2. Conforms to low Voltage Directive 73/23 /EEC whop used in accordance with instructions, Conformity established by testing to EN 50178, 1997, and EN 61010.1, 1993, +A1, Listed to UL and cUL Industrial Control Equipment (UL608). 99/121F 1 CATERPILLAR FEATURES • Rugged plates, connectors, and element anchoring resist the industry's most abusive vibration tests • Through•partition connectors shorten the electrical path and maximize starting power ■ Extra•heavy grids Increase life and power in extreme cold and heat ■ Extra corrosion resistance and built•1n overcharge protection reduce maintenance • Durable plates with optimum acid /paste combination provide excellent charge acceptance after deep discharge PREMIUM HIGH OUTPUT PERFORMANCE Cat® Premium High Output Batteries Cat Premium High Output Batteries are designed to survive the toughest abuse and built to perform in the harshest environments. They offer reliable starting power and long life in all climates. Their high cold cranking amps and reserve capacities have earned them the maximum performance rating in the battery industry. • Microporous polyethylene separator protects against "shorts" and vibration damage • 40•degroe tilt capacity eliminates damaging spills ■ Impact•rosistant cases provide extra strength, especially in subzero temperatures ■ Flame arrestor safety vents reduce the possibility of explosion from external sparks. PCI Group tine Part No. Volts Cold Cranking Amps' Rums Capacity Minutes' Amp Hr. Capacity Q 20 Hrs, . ,,L.I.: Add Water hilinklmnbt Check /Hrs, Mu. Ovarait Dimensions Normal Vial ht Nominal Acid W Fill titer WO Length mm lin) Width mm lint Haight mm lint Wet kg Ilbl Dry kg hb) 40 9(9730 12 1300 400 190 LAC/P 1000 528 120.8) lein 250(9.8) IIMEMI 14 114.81 40 EINCEIMMEll 9X•9720 • 1000 140 Ea 1000 528120.81 25019.81 46 (1011 160 80 250 333 (13.0) 11=111211 ' For 30 seconds at •16• C 10• F ` Minimum of 25 amp output at 271 C 190• Fl ' LA • Low Antimony design LAC • Low Antimony Calcium design P • Polypropylene case R • Hard Rubber case Galleries have taper post design and are shipRed dry. C&TERPILLAR' PREMIUM HIGH OUTPUT BATTERIES Rugged plates, connectors, and element anchoring resist vibration, 2 Through partition connectors shorten the electrical path and maximize starting power. 3 Extra•heavy grids increase life and power In extreme cold and heat. O Extra corrosion resistance and built -in overcharge protection reduce maintenance. `` / Durable plates with optimum acid /paste combination provide excellent charge acceptance after deep discharge, OMicroporous polyethylene separators protect against "shorts" and vibration damage. r;•% 40•degree tilt capacity eliminates damaging spills, OImpact•resistant cases provide extra strength, especially in subzero temperatures. Flame arrestor safety vents reduce the 9 possibility of explosion from external sparks. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. LEHX7069.01 © 1997 Caterpillar Inc. Printed in U.S.A. All rights reserved. The Industry's Most Reliable Battery Charger/ •Power Supply System is Now Available with the Industry's Most Extensive Alarm Package A128 SERIES B A T T E R Y C H A R G E R ' P O W E R S U P P L Y La Marche A128 Series Battery Chargers Include the following standard features: • Separate Float and Equalize Potentiometers provide simple and precise calibration • Fused AC Input and DC output protects battery and charger • DC Ammeter and Voltmeter • Float/Equalize Mode Switching • Filtered DC Output (clean power) the Al2B can be used as a power supply • Automatic AC Voltage Compensation • Current Limiting Circuitry prevents overload and provides current control from 90 to 125% of rated output • DC Voltage Regulation La Marche Model Al2B Series Battery Charger/ Power Supply Systems are engineered for the demanding requirements of switch gear applications, process control and communications. All units incorporate magnetic amplifier circuitry coupled with silicon diode rectifiers which require virtually no aging adjustments. Designed to carry continuous and intermittent loads up to the maximum rated output, these fully auto• matic chargers feature output filtering to 30mv single phase; 100mv three phase and current limiting at less than 120%. Each unit is manufactured to charge a specific battery typo and number of cells. Model Al 2B's ability to float or equalize a battery permits periodic equalize charging to increase battery life. It is an effective method for charging batteries used in standby services. Each charger has controls for adjusting a float range of 2.12 to 2.25 volts por coil and an equalize range of 2,25 to 2.4 volts por cell on Ioad•acid batteries. Internally mounted terminals offer easy connection of AC input and DC output sources, Model Al 2B cornos equipped with an AC Power Failure Relay and terminals for connection to a remote alarm system, With the optional Combined Accessory Package (see page 4), you can Incorporate the most popular features at time of your order— reducing the cost per feature and accelerating the manufacturing process, assuring prompt delivery of your charger. Cali your La Marche representative today for more information, /JMARCH4: La Marche Manufacturing Company SPECIFICATIONS INPUT POWER PROTECTION AC Fuse and Automatic AC Voltage Compensation. AC INPUT VOLTAGES Sin . le Phase 50/60 Hz: 208, 240, 480 or 575 volts Three Phase 50/60 Hz: 208, 240, 480, or 575 volts OUTPUT POWER PROTECTION DC Fuse, DC Voltage Regulation and Current Limit Protection. OC OUTPUT VOLTAGES DC Amps: 3 to 600 amperes. DC Volts: 12 24 48,130 VDC (Other DC voltages Including 32 and 38 are available) OUTPUT FILTERING 30 mv RMS for single phase models and 100 mv RMS for throe phase models, when connected to a battery with an ampere-hour capacity of four times the output current capacity of the charger. REGULATION Plus or minus 1% of the setting from no load to full load over the specified input voltage, frequency and ambient temperature ranges, ENVIRONMENTAL Operating Temperature 0 to 50° C Storage Temperature -20to60°C Relative Humidity 0 to 95% (Non•condensing) TYPICAL OUTPUT CHARACTERISTICS DC Output (Volts/Lead -Acid Ceti) 2.5 2.3 2.1 1.9 1.7 1.5 2.33 C r EClUALIZE L 2.17 FLOAT 0 20 40 80 80 100 Percentage of Rated Output Current 120 ENCLOSURES Dimonsions Overall dimensions and weights are listed herein. Case specifications aro subject to change due to innovative product development and design. When space requirements are critical please consult the factory. Mounting Floor or wall units are available. Mounting flanges are supplied as Integral part of cabinet back plate on wall mount models, Finish Pretreated with three step Iron phos- phate wash and de•ionized rinse. Finished with environmentally safe water based ANSI 61 grey baked enamel, AGENCY APPROVALS UL Industrial Battery Charger File E 25701, Guido BBHZ, Std. No. 1584 UL Fire Alarm System /Power Supply Application. Filo S2768, Guido UTRZ, Std. No. 1481 CSA Rectifiers File LR14209, Std. 022.2 No. 107 Notes: All models where appropriate will carry the Battery Charger UL and CSA listings. When Fire Alarm and Power Supply Listings are required you must specify this requirement at the time of order, Please Note; Not all models can be UL. or CSA approved. Accessories, type of charger and rating will determine UL and CSA approval. Consult our factory if UL or CSA approvals are required. OPTIONAL ACCESSORIES The INFORMER Combined Accessory Packages The accessories listed on this page may be added to the base model to provide additional controls and alarming. The INFORMER SERIES Combined Accessory Packages below have been specifically designed to cost =effectively provide all of the features most often requested. In addition, the INFORMER SERIES Accessory Packages accelerate the manufacturing process, assuring prompt delivery of your charger. INFORMER Accessory Packages may not be integrated with other control, instrumentation or ground detection accessories in the same unit. INFORMER SERIES Accessory Package 180 Digital Meter with Field Adjustments and Calibrations Hi /Lo VDC, Ground Detection, Digital Voltmeter /Ammeter, Low DC Current, AC Power On, AC Power Failure, High Voltage Shutdown, Equalize Timer and Multi-Mode Switching. For a detailed description please request the INFORMER SERIES Combined Accessory Packages data sheet. INFORMER SERIES Accessory Package 160 Digital Meter with Field Adjustments and Calibrations Hi /Lo VDC, Second Critical Low Voltage Alarm, Digital Voltmeter /Ammeter, Low DC Current, AC Power On, AC Power Failure, High Voltage Shutdown, Equalize Timer and Multi.Mode Switching. For a detailed description please request the INFORMER SERIES Combined Accessory Packages data sheet. Accessories ordered as discrete components are subject to engineering review and may result in the necessity of a larger case size, depending upon the number of accessories requested, Typically, when ordering two or more discrete compo• nents, the INFORMER Accessory Packages listed above provide a moro economical approach, Control Accessories 03N Low Current Alarm (ERCF•1) with LED Light and Singlo Form "C" Contact 03A DC Cranking Disconnect Relay (so accossory price shoot for dotalls) 20 Amps @ 120/240 VAC Single Phase 16C HI/Lo-2 Combination Alarm Card (ERHL•2) includes Hilo VDC, Field Calibrations & Adjustment, Individual Lights and Two (2) Form "C" Contacts for each alarm 04J Electronic Equalize Timer Nino Timer Settings from two to 144 hrs. with Rotary Switch, Pushbutton, Multimode Programmable, Float /Equalize LEDs 04K Electronic Equalize Timer Nine Timer Settings from two to 144 hrs. with Rotary Switch, Pushbutton, for Low VDC Initialization, Float /Equalize LEDs Ground Detection Systems (Included with accoeeory code 100) 050 Ground Detection Switch Throo Position with DC Voltmoter Indication 052 Ground Detection Lights Lights Only (GM) 053 Ground Detection Switch Lights (GDS &L) 051 Ground Detection Relays (GOR) with Rosot Pushbutton and Ono Form "C" Positive * Ono Form "C" Negative Alarm Contact instrumentation 060 Sonalert with Silonco Switch 080 AC Pilot Ught Includod with the following accossory codos: 180 and 100 054 AC Power Failure Ught Included with tho following accessory codes: 180 055 Float Pilot Ught For use with Float /Equalize Switch only. Includod with following accessory coda: 180 056 Equalize Pilot Ught For use with Float/Equalizo Switch only Included with following accessory codes: 180, 160, 04J and 04K 10L Battery & Load Terminal Without Meter (under 260 Amp) Miscellaneous Accessories 11F 30 My Filtering for Three Phase Units 08D 100 Load Sharing 104 Dual Fusing for AC Input 105 Dual Fusing for DC Input 08C Floor Stand (see Accessory Price Sheet for details) 080 Lock --For wall mount units only Drip Shield (see Accessory Price Sheet for details) Circuit Breakers (replacing AC and DC Fuses, Single Input Voltage Units Only) See Accessory Price List for details. Notes 1. Accessories not listed/coded may not qualify for UUCSA Listing. Please consult the factory for further information. 2. Multiple accessories may require a non-standard, i.e., larger case. Please consult the factory for further information. !II ■ 1 MODEL INFORMATION TABLE AIMS MODEL Nl1MAFR 12 V O 1. T S Y S T F MSS AC DC OUTPUT INPUT PHASE AMPS • Power 'SYSTEM VOLTAGE STD OPT APPROX CASE CASE WEIGHT , NO NO (LBS ) DC Voltage Range: to 15 VDC Supply 13 A128- 3. 12V •+ 12 7 4 60 A128. 6. 12V •+ 12 7 4 80 A128. 10. 12V •+ 12 7 4 95 A128. 15. 12V •+ 12 3 4 110 A128. 20- 12V •+ 12 3 4 135 A128. 30.12V •+ m' GT 0 12 3 4 150 A128. 40. 12V •+ 12 6 4 170 A128. 50.12V •+ 12 6 4 210 A128. 60.12V •+ 12 8 9 240 A128. 75. l2V •+ 12 6 9 270 A128. 100.12V •+ 12 8A N/A 385 74 V O 1 T S Y; T 1 nit() • Power Supply DC Voltage Range: 25 to 29 VDC A128. 3. 24V •+ 24 7 4 80 A120. 8. 24V •+ 24 3 4 115 A128. 10.24V •+ 24 3 4 127 r v A120' 15.24V •+ 24 3 4 150 A128. 20.24V •+ 24 8 4 165 A128. 25.24V •+ 24 6 4 177 A1213. 30. 24V •+ 24 8 4 190 M213. 35.24V •+ 24 6 4 200 M213. 40.24V A+ 000000000 l7AAA 24 0 4 210 A120. 50.24V •+ 24 6 9 250 A128. 60.24V •+ 24 0 9 280 A128. 75.24V •+ 24 70 9 310 A1213. 100.24V •+ 24 70 N/A 400 A128. 125.24V •+ 24 72 N/A 625 A1213. 150.24V • 24 72 N/A 840 A12111. 200.24V • 24 27 N/A 090 A1213. 250.24V • 24 27 N/A 1,100 A128. 300.24V • 24 27 N/A 1,350 A128. 400.24V • 24 47 N/A 1,476 411 v c 11 1 ', Y `, II Mw, • Power Supply DC Voltage Range: so ton VDC A120. 3. 48V •+ 10 3 48 7 4 86 A128. 8. 48V •+ 10 6 48 3 4 100 A128. 10.48V •+ 10 10 48 3 4 125 A128. 15.48V •+ 10 15 48 3 4 140 A128. 20.48V •+ 10 20 48 6 4 155 A128. 25.46V •+ 10 25 48 8 4 170 A128. 30.48V •+ 10 30 48 6 4 210 A128. 40.48V •♦ 10 40 48 6 9 240 A128. 50. 48V •+ 10 50 48 8A 9 420 A128. 00.48V •+ 30 60 48 8A N/A 485 A128. 76.48V •+ 30 75 48 72 N/A 660 A128.100.48V ♦+ 30 100 48 72 N/A 640 M28.125. 48V •+ 30 125 48 72 N/A 710 A128.150. 48V • 30 150 48 72 N/A 975 A128.175. 48V • 30 175 48 27 N/A 1,010 Al28.200.48V • 30 200 48 27 N/A 1,178 A128-250. ow • 30 250 48 47 N/A 1,400 A128.300 -48V • 30 300 48 47 N/A 1,700 A128.400.48V • 30 400 48 47 N/A 1,800 A126-600- 48V 30 600 48 57 N/A 2,150 MODEL NUMBER ' AC DC OUTPUT STD OPT APPROX INPUT SYSTEM CASE CASE WEIGHT PHASE AMPS VOLTAGE NO NO (LBS) 1 30 VOLT SYSTEMS • A128. 3. 130V •• A128. 6. 130V •• A128. 10. 130V •+ A128. 15. 130V •+ A120- 20.130V •+ A128. 25. 130V •+ A128. 30. 130V •+ A128. 35. 130V •+ A128. 40.130V •+ A128. 50. 130V •+ A128. 60. 130V •+ A128. 76. 130V •+ A128.100. 130V •+ A120.125. 130V •+ A128.150.130V - A128.175.130V A120.200. 130V At20.250.130V A120.300.130V A120400. 130V 10 10 10 10 10 10 10 10,30 10,30 30 30 30 30 30 30 30 30 30 30 30 Power Supply DC Voltage Range: 175 to 145 VDC 3 6 10 15 20 25 30 35 40 50 60 75 100 125 150 175 200 250 300 400 130 130 130 130 139 130 130 130 130 130 130 130 130 130 130 130 130 130 130 130 3 6 6 6 6 8A 8A 72 72 72 27 27 27 47 47 47 47 470 478 87 4 4 4 9 9 N/A N/A N/A N/A N/A NIA N/A N/A N/A N/A N/A N/A NIA N/A N/A 150 160 175 200 250 300 350 435 525 600 650 790 875 960 1,040 1,120 1,220 1,252 1,285 1,350 • BATTERY TYPES: Modol A120 chargors are available In tho listed amporo capacities and nominal DC voltagos for Ioad.acid, nickoi.cadmium and othor typos of battorios. Spocify numbor and typo of battory colts, • Undorwritors Listod- For standard Input voltago and froquoncy Boa Spoclfcatlon Tablo /Eloctrical, ♦ CSA Iistod units 10 or 30 875 VAC Input or loss. * AC Input: 11/Sing Phaso :3 .iThroo Phase. Single phaso units aro availablo with 120, 208, 240, 480 and 575 volt, 50/80 Hz. 120 VAC units may not be offered it Input currents are excessive, Throo phaso units aro avail• able with 208, 240, 480 and 575 volt. Please consult the factory if an input voltage othor than Iistod Is required. ** Whore space roqulromertts aro critical, please consult the factory for current Can size °. CASE DIMENSIONS Standard Case Dimensions CASE NO ! A © C MOUNTING 3 15.375' 11.000' 23.7501 WALL /FLOOR 6 25.848' 13.000' 28.100' WALL /FLOG% 7 14.250' 10.625' 19.750' WALL/FLOOR 8A 27.250' 15.500' 32.500' FLOOR 27 21.313' 26.615' 56.125' FLOOR 47 38.000' 39.315' 10.000' FLOOD 476 36.000' 47.000' 71.000' FLOOR 57 60.000' 36.000' 80.000' FLooH 70 27.000' 19.000' 41.000' noon 72 21.000' 23.500' 44.500' FLOOR Model Al2B No. 4 Case -- Wall/Floor/Rack Mounting 1. Digital DC Volt/Ammeter (Informer Package 180 Option) 2. Informer Package Circuit Cards (Option 180) 3. Saturable Reactor 4. Collector Resistor 8. Roctiflor Dlodo /Heatsink Assembly 8. Primary Transformor 7, Surge Protector Assembly 8, Resonating Capacitor 9. Control Panel 10,Flllor Choke 11.AC Power Failure Relay 12. High DC Voltage Shutdown 13.Alarm Relays /Customor Alarm Hookup 14,Fillor Capacitors LMC -A126 -9601 Optional Relay Rack Case - Communications Type CASE MOUNTIIIG H W RW V 7 49 48.23 4 4.23 4.30 4A 4A•23 4A•30 9 9.30 9t! 06.30 19' RACK 23' RACK 19' PACK 23' PACK 30' PACK 19' PACK 23' RACK 30' PACK 23' PACK 30' PACK 23' PACK 30' PACK 12.25 12.25 24.00 24.00 24 00 36.00 3600 36.00 36.00 36.00 21.00 21.00 16.15 16.15 16.15 16.15 10.15 16.15 16./5 16.15 20.15 20.15 20./5 20.15 19.0 23.0 19.0 23.0 300 19.0 210 30.0 23.0 30.0 23.0 30.0 16.25 22.25 18.25 22.25 28 25 16.25 22.25 28.25 22.25 28.25 22.25 28.25 0.266 0.266 0.266 0.266 0.206 0.266 0.266 0.266 0.266 0.266 0.266 0.268 KNOCKOUTO 1 1 z 0 nw-• --► gi 0 O 0► O PERfORATEO METAL THROUGHOUT TOP AND lOTTOM OP OA" 106 Bradrock Drive Des Plaines, Illinois U.S.A. 60018.1967 Phone: 847/299.1188 Fax: 847/299.3061 Printed in U.S.A. 1 TYPICAL SCHEMATIC Th Electric Jacket Water Heaters The purpose of using a circulation heater is to permit quick and easy start -up at low ambient air temperatures. Engines automatically starting in temperatures below 70 °F (21°C) or with ten - second starting requirements should include these heaters. The engine is preconditioned for fast starting by maintaining an engine jacket water temperature of approximately 90 °F (32 °C) while the unit is shutdown. Other benefits include fast warm -up, fuel saving on starting, and extended battery life. Engine jacket water temperature is controlled by an adjustable thermostat located at the top of the heater. Tho thermostat is adjustable from 60.180 °F (16. 82°C). A temperature - sensing bulb at tho hoator outlet signals the thermostat switch to turn on and off according to desired temperature setting. Water is heated in the circulation heater and rises to the engine by means of a thermosyphoning effect, utilizing a single - phase electric heating element. This action Printed in U.S.A. ENGINE DATA SHEET Date 7-92 displaces an equal amount of cool water back to the heater. When the engine is running, there will always be a flow of water through the heater. There are two tank -type circulation heaters available -- identical in size and shape, 120 V, 3 kW and 240 V, 3 kW. There are various mounting groups for each engine in the product lino. Depending on the engine size, one or two heaters aro used. Single -phase voltages less than nominal aro not harmful but will reduce heating effort. Voltages higher than 120% of nominal affect service life. Multiple units must be wired in parallel to avoid excessive voltages across contacts. Circulation -typo jacket water hoators aro preferred to In -block -typo units. Tho in -block unit element is actually inserted in the engine jacket system and heats tho surrounding water, causing a convection current flow. Usually, insufficient space is available low in the block to insert a properly sized in -block olomont. Placement high in the cooling system will not permit natural circulation. Also, placement in a hose or coolant lino generally will not provide sufficient capacity. Generally, in -block hoators do not have car 1992 Caterpillar Inc. (Fie In Cat Tedxdgl Manual) LEKX3301 It !t Ns, thermostats and are on all the time, even when the engine is running. This shortens element life. For dealers/customers who wish to purchase and install their own jacket water systems, we offer the following suggestions: 1. Mount heater as low as possible. 2. Cold water inlet to heater should be from lowest possible point in the engine cooling system. 3. Avoid cold water loops (A) (Figure 1) .. . any situation where cold water must rise to enter the heater. 4. Join hot water side of heater near top of engine cooling system but below the thermostats. Caution: Do not create hot water loops (B). Hot waster line should enter engine in either a horizontal or slightly inclined plane. If the engine is entered as shown in (B), the possibility of forming a steam pocket is present. This can be damaging to the system. 5. Use the same pipe size (or larger) as heater connections. Note: Never tum on tho circulation heater until the heater tank is full of water. Running the heater al low water levels will burn out the heating element. Ambient Conditions Heaters offered in the price lists will maintain jacket water temperatures to 90 °F (32 °C) minimum with the following air ambient temperatures. (Figures are based on 0 mph and 15 mph wind.) Sales Model Jacket Water Heater Power Wind 0 mph Enclosed Engine Room 15 mph Exposed Engine 3208 3304 3306 3406 3408 3412 3508 3512 �35t8 D379 0398 D399 Physical Dimensions The circulation jacket water heaters offered In the price Nsts have the following physical dimensions (mm): 3 kW 3 kW 3 kW 3 kW 3 kW 6 kW' 6 kW' 6 kW' 6 kW' 6 kW' 6 kW' 6 kW' -10 °F ( -23 °C) -10 °F ( -23 °C) -10 °F ( -23 °C) -10 °F ( -23 °C) - 5 °F ( -20 °C) -10 °F ( -23 °C) 0 °F ( -18 °C) 0 °F ( -18 °C) 5 °F ( -15 °C) 0 °F ( -18 °C) 0 °F ( -18 °C) 5 °F ( -15 °C) 10 °F ( -12 °C) 10 °F ( -12 °C) 10 °F ( -12 °C) 10 °F ( -12 °C) 10 °F ( -12 °C) 5 °F ( -15 °C) 25 °F ( -4 °C) 45 °F ( 7 °C) 60 °F ( 15 °C) 25 °F ( -4 °C) 45 °F ( 7 °C) 60 °F ( 15 °C) Two 3 kW tank•typo circulation lioators Those temperatures assume an operating time of 15 hours for the jacket water heater to warm up the coolant and to stabilize (from cold jacket water tomporaturo to warm jacket water temperature). If the ambient tomporaturo is below the above limits, contact Caterpillar Engineering for specific data Group Element Number Assembly Thermostat Vohs Watt. A 0 . C 0 5N5739 5N8566 5N8568 120 3000 537 356 117 117 (mm) 5N5740 5N8567 5N8568 240 3000 21 14 4.6 4.6 (in) 2 „• g: C Thermostat: Range 60° to 180° Element Assembly Q Outlet Size (1" NPT) 0 Inlet Size (1" NPT) Only two heaters are available (5N5739 and 5N5740). Their physical dimensions are identical; only the elements are different because of the two voltages. They can be installed on all engine families if they have the proper mounting group. Product Description Thermostat 1. Sensing bult (refer to page 1 for explanation) 2. Adjusting screw to acquire desired temperature Element Assembly 3. Connection between the thermostat and the element 4. Thormowell for bulb 5. Tubular elements including nickel-chromium wire and copper sheath materials 6. Customer connection 3 ACEMOUNT ° CATALOG NO. 83•A•170•H SERIES 630 SPRING ISOLATORS for SEISMIC, MARINE, & MOBILE APPLICATIONS Typo "331" Extra Strength Housing Design: All welded steel housing with unique structure design provides the extra safety for the seismic, marine and mobile applications. Superior isolation Efficiency: Series "630" spring isolator provides static deflection from 1" to 1,6 ". As a result, it effectively reduces the vibration and improves the over all equipment performance, Effective Noise Reduction; The resilient washers interrupt the structure -borne noise transmission paths to prevent noise amplifications caused by sounding -board effect. Type "032" Laterally Stable: Elastomor cushioned housing provides damping and controls excessive horizontal movement. Vertically Secured: Vertical restraints with resilient grommets prevent the housing from being pulled out from the anchored base. Easy to Install: Built -in leveling bolt eliminates shimming in all applications, and saves installation cost. Variations Available: Internal level adjustment, high strength leveling bolt and special modifications are available. ACE MOUNTINGS CO., INC. 11 CROSS AVENUE SOUTH AMBOY, NJ 08875 TELEPHONE (732)721.6200 TELEFAX (732)721.5005 1 DIMENSIONS & LOAD CAPACITIES #Y 12" 1306) s" 12031 2.1/4 (671 Optional (41.11/16" dia. holes for •beam supports T 2.1/4 1.1/4" 1321 2.1/4 1671 1•1i4" 1321 X 2.1/4 (671 1. 11/16 "1171 dia. 121 holes for 611" anther balls f 2 6/6 "•11 (eyelet(' bell Let nut flit washer fle•Intorced resilient pad Resilient washer Ilesllient Grommet Sell locking nut Vertical restraints Resilient pad ' 11271 0" 11271 Typo "031" Inolollotlon of •boom supports 16" 14061 12" (3061 0 �!L 11/16" (171 b1a. 121 holes ter 6/A" anther belt. f 3!6" 1101 6.1/411601te 6411 1621 Free 6 eper, h*t. 6/6 "•11 levtlnp belt Leek nu flat washer 01 -- -7" 11761 7" 11761 Typo "032" Zons 4 Base Plata • California ApnIlcaUono 632. o .4 10' 14001 031. • N4 1-12" waal� 3.3/4' 1051 10' 12541 a' 11371 a' 11371 3,3/4' 11/10' (17) Dia. for 5/0' Anchor bons 3.3/4' 10' 12641 7' (1761 7' 11761 Note: `Spring size A through K. 3'314' 11/10'(17) Dia. for 6/6' anchor bolls ACE MOUNTINGS CO., INC. 11 CROSS AVENUE SOUTH AMBOY, NJ 08879 TELEPHONE (73217216200 TELEFAX (7321721.5005 Color sue of 032 Dell, spring _ lat• Mae, load fla1e Mar, load inches ibllU Ib1, 1.0.10.....—.101—,-- - -. A Oray ,, 100 150 200 300 1.5 B Tan 200 2G0 400 520 1,9 C Yellow 335 435 1.3 D Oran 500 550 ...020_117_0_,_ 1000 1100 1.1 E Red 700 700 1500 1500 1.0 F Opwr 1070 1070 .2140 214�,,,j,,SL 0 Brown 1400 1400 2000 2000 1.0 t1 Black 2000 1000 4000 3000 0,8 r K Blk 0 2700 2500 OW 0 It , yet +.......� Zons 4 Base Plata • California ApnIlcaUono 632. o .4 10' 14001 031. • N4 1-12" waal� 3.3/4' 1051 10' 12541 a' 11371 a' 11371 3,3/4' 11/10' (17) Dia. for 5/0' Anchor bons 3.3/4' 10' 12641 7' (1761 7' 11761 Note: `Spring size A through K. 3'314' 11/10'(17) Dia. for 6/6' anchor bolls ACE MOUNTINGS CO., INC. 11 CROSS AVENUE SOUTH AMBOY, NJ 08879 TELEPHONE (73217216200 TELEFAX (7321721.5005 WORK # 632205 ENCLOSURE TO REDUCE GENERATOR NOISE TO 81 dB/A AT 3 FEET FROM ENCLOSURE h Z 0 J C� 0 Z w tl — i — -I J 1 1II 1 4• —, , It o -.JI J +� 1 1 ,/t�. ' v - -,i, 4 ! <5 > Lki`-1131 = —_I sal -IT/ fy- K <0 ��� 11 II iY ' . 1 1 I r II + �< ; )� ► K > 111 ' = I I C < y'!' 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O 000 0 V NSTALLATION LLJ aw m Y x 1/ S L. O <lY O Op- L:dr2 ti NO > z° m 0t tr tb tt 1,J gay 9z0 1.- 1w5 W W W t.. 4.1111 z 20 a .0- C W CE < d W 0 zu_XQI L.- m : L. j O tea: cx 02�2V) ZODuZ F4tn2 or °avy_ V)Ou.ific, azzwW R O O w Ln t, <4C401 J J wAN0 zzui W J 0 tJJ < tk -J O" p 3 g it ta di La Lt. 1L1 V1 6 0 Y,.= to r ti • g V d: it b n N �t + r= 1 g 4 I g r Itj W)r z IQUa ID q V) O ___Q Tr WoH0 04 DESCRIPTION: 0 tY Z V) W 0 APPROX. 32.000 LBS. EXCLUQ+vG FOLEY SUPPLIED EQUIPMENT 1150 GALLONS) IS AT 10" HIGH IN PRIMARY TANK W 1a a 0 cg d cr to Y tv 0 IN a 02 > Q+ 0 3 U , (, 4 - . a vi N4Z�dam. >a�.+... W Ci L 4,2)•"' a q IV c CZ -GKPGN1 - ENGINE AND COMP PERF DATE: 09 - PACKAGE SET PERFORMANCE TIME: 35168 DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112-00 PGS STANDBY 60 HERTZ EMISSIONS STRATEGY A/C TEMP: DEG F GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RP! CERTIFICATION YEAR CERT AGENCY INFO CODE 01 - GENERAL PERFORMANCE DATA * * * * * * * * * * * * * * * * * * * GEN PER ENG ENG S FUEL FUEL INTAKE INTAKE INTAKE EXH EXH EXH W/F CENT PWR BMEP CONSUM RATE MANF T MANF P AIR FL MANF T STK T GAS FL EKW LOAD BHP PSI LB/BHP-HR GPH DEG F IN-HO CFM DEG F DEG F CPM 06/18/01 14:50:37 194 2000.0 100 2885 301 .349 144.0 231 82.8 5936 1280 978 16613 1800.0 90 2601 272 .348 129.4 227 76.5 5671 1214 924 15247 1600.0 80 2320 243 .347 115.0 222 68.7 5328 1151 878 13827 1500.0 75 2180 228 .346 107.9 219 64.4 5120 1123 860 13104 1400.0 70 2041 213 .346 100.9 217 59.9 4901 1096 844 12380 1200.0 60 1763 184 .348 87.7 214 50.9 4446 1044 821 10978 1000.0 50 1486 155 .351 74.6 211 41.6 3955 995 799 9587 800.0 40 1215 127 .355 61.6 208 31.7 3418 952 773 8142 PRESS <ENTER> FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 01 ) UNIT TYPE ( E ) HLP-F1 ACF-F3 PGM-F4 INQ-F5 IDX-P9 - GKPGN1 L - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:51:56 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 PGS STANDBY 60 HERTZ EMISSIONS STRATEGY A/C TEMP: DEG F 194 GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RP) CERTIFICATION YEAR CERT AGENCY INFO CODE 01 - GENERAL PERFORMANCE DATA * * * * * * * * * * * * * * * * * * * GEN PER ENG ENG S FUEL FUEL INTAKE INTAKE INTAKE EXH EXH EXH W/F CENT PWR BMEP CONSUM RATE MANF T MANF P AIR FL MANF T STK T GAS F; EKW LOAD BHP PSI LB /BHP -HR GPH DEG F IN -HG CFM DEG F DEG F CFM 600.0 30 938 98 .360 48.2 205 20.6 2800 916 733 647 500.0 25 798 83 .363 41.3 204 14.6 2465 899 710 557; PRESS <ENTER> TO CONTINUE NEXT TRAN: INFO CODE ( 02 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 -GKPHR1 T. 1- ENGINE AND COMP PERF .--,, DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:52:10 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RPM EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 0 2 - HEAT REJECTION DATA * * * * * * * * * * * * * * * * * GEN PER REJ TO REJ TO REJ TO EXH RCOV FROM FROM WORK LHV HHV W/F CENT JW ATMOS EXH TO 350F OIL CLR AFT CLR ENERGY ENERGY ENERGY EKW LOAD BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN 2000.0 100 47429 9554 124318 70917 16492 25535 122327 308974 329163 1800.0 90 43904 8701 110555 61363 14786 21781 110328 277639 295723 1600.0 80 40378 8019 98157 52662 13137 18028 98385 246702 262796 1500.0 75 38615 7734 92186 48794 12341 16151 92470 231574 246645 1400.0 70 36852 7450 86272 45098 11545 14274 86556 216561 230664 1200.0 60 33212 6995 74613 38842 10009 10692 74784 188069 200353 1000.0 50 29459 6597 63069 32814 8474 7393 63069 160032 170439 800.0 40 25591 6313 51695 26558 6995 4379 51524 132279 140867 PRESS <ENTER' FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 02 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 - GKPHR1 I. - ENGINE AND COMP PERF ' DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:52:27 3516E DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RPP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 02 - HEAT REJECTION DATA * * * * * * * * * * * * * * * * * * * * * GEN PER REJ TO REJ TO REJ TO EXH RCOV FROM FROM WORK LHV HHV W/F CENT JW ATMOS EXH TO 350F OIL CLR AFT CLR ENERGY ENERGY ENERGS EKW LOAD BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /MN BTU /Mr 600.0 30 21554 6085 40207 19620 5460 1649 39809 103446 110214 500.0 25 19393 5971 34349 16151 4720 398 33838 88717 9451E PRESS <ENTER> TO CONTINUE NEXT TRANS INFO CODE ( 03 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 ?DX -F9 - GKPS01 T1. - ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RPM EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 03 - SOUND (NOISE) DATA - EXHAUST GEN PER OVERALL OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ SOOHZ EKW LOAD DB(A) DB DB DB DB DATE: 06/18/01 TIME: 14:52:43 ADEM GOV 2000.0 100 116 107 121 117 109 1800.0 90 116 106 121 117 109 1600.0 80 114 105 119 115 107 1500.0 75 114 104 119 115 107 1400.0 70 113 104 118 114 106 1200.0 60 112 103 117 113 105 1000.0 50 111 101 116 112 104 800.0 40 110 100 115 111 103 PRESS <ENTER> FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 03 ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 @ 4.9 OBCF 1000HZ DB 108 107 106 105 105 104 103 101 UNIT TYPE IDX -F9 FEET * OBCF 2000HZ DB 109 108 107 107 106 105 104 102 ( E ) * * * * OBCF 4000HZ DB 109 108 107 107 106 105 104 102 * * * * OBCF 8000HZ DB 107 106 105 105 104 103 102 100 -) "Th - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:52:58 35168 DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112-00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RPM EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 03 - SOUND (NOISE) DATA - EXHAUST @ 4.9 FEET * * * * * * * * GEN PER OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ SOOHZ 1000HZ 2000HZ 4000HZ 8000HZ EKW LOAD DB(A) DB DB DB DB DB DB DB DB 600.0 30 108 98 113 109 101 100 101 101 99 500.0 25 107 98 112 108 100 99 100 100 98 PRESS <ENTER> TO CONTINUE NEXT TRAM: INFO CODE ( 03 ) HLP-F1 ACF-F3 PGM-F4 INQ-F5 UNIT TYPE ( E ) IDX-F9 ' •• - GICPSO1 .4I - ENGINE AND COMP PER 09 - PACKAGE SET PERFORMANCE 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 03 - SOUND (NOISE) DATA - EXHAUST GEN PER OVERALL OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ 500HZ EKW LOAD DB(A) DB DB DB DB 2000.0 1800.0 1600.0 1500.0 1400.0 1200.0 1000.0 800.0 PRESS HLP -F1 100 90 80 75 70 60 50 40 103 102 101 101 100 99 98 96 95 111 105 94 110 104 93 109 103 92 109 103 91 108 102 90 107 101 89 106 100 88 104 98 <ENTER> FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 03 ) ACF -F3 PGM -F4 INQ -FS 97 96 95 94 94 92 91 90 DATE: 06/18/01 TIME: 14:53:11 ADEM GOV 2876 W/O F BHP @ 1800 RP @ 22.9 FEET * OBCF OBCF 1000HZ 2000HZ DB DB 95 94 93 93 92 91 90 88 UNIT TYPE IDX -F9 ( E ) 96 95 94 93 93 92 90 89 * * * * * * * OBCF OBCF 4000HZ 8000H DB DB 96 9 95 9 94 9 93 9 93 9 91 8 90 8 89 8 - GKPSO1 TL.LC - ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 35168 DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RPt A/C TEMP: DEG F 194 (NOISE) DATA - EXHAUST @ 22.9 FEET OBCF OBCF OBCF OBCF OBCF OBCF 63HZ 1251IZ 250HZ 500HZ 1000HZ 2000HZ DB DB DB DB DB DB DATE: 06/18/01 TIME: 14:53:26 ADEM GOV EMISSIONS STRATEGY INFO CODE 03 - SOUND GEN PER OVERALL W/F CENT SOUND EKW LOAD DB(A) 600.0 30 95 500.0 25 94 86 103 97 88 87 85 102 96 88 86 PRESS <ENTER> TO CONTINUE NEXT TRANS INFO CODE ( 03 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 * * * * * * * i OBCF OBCF 4000HZ 8000H2 DB DB 87 87 8! 87 86 89 - GKPSO1 I - ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 03 - SOUND (NOISE) DATA - EXHAUST GEN PER OVERALL OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ 500HZ EKW LOAD DB(A) DB DB DB DB 2000.0 1800.0 1600.0 1500.0 1400.0 1200.0 1000.0 800.0 PRESS HLP -F1 100 90 80 75 70 60 50 40 96 96 94 94 93 92 91 90 88 104 87 104 86 102 85 102 85 101 84 100 82 99 81 98 <ENTER> FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ACF -F3 PGM -F4 INQ -F5 99 98 97 96 96 94 93 92 ( 03 ) 90 89 88 88 87 86 85 83 DATE: 06/18/03 TIME: 14:53:3S ADEM GOV 2876 W/O F BHP 0 1800 RI @ 49.2 OBCF 1000HZ DB 88 88 86 86 85 84 83 82 UNIT TYPE IDX -F9 FEET * OBCF 2000HZ DB ( E 89 88 87 87 86 85 84 82 * * * * * * * OBCF OBCF 4000HZ 8000E DB DB 89 8 88 8 87 8 87 8 86 8 85 8 84 8 82 7 GKCPS01 Tkrr) - ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 3516B DI TA SC DRY MANF DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/0 F EKW W/F BHP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 03 - SOUND (NOISE) DATA - EXHAUST @ 49.2 FEET GEN PER OVERALL OBCF OBCF OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ SOOHZ 1000HZ 2000HZ EKW LOAD DB(A) DB DB DB DB DB DB DATE: 06/18/01 TIME: 14:53:56 TURBO QTY 4 PARALLEL ADEM GOV 2876 W/O F BHP @ 1800 RPI. * * * * * * * * 1 OBCF OBCF 4000HZ 8000H2 DB DB 600.0 30 88 500.0 25 87 80 96 90 82 80 79 95 90 81 79 PRESS <ENTERi TO CONTINUE NEXT TRAN: INFO CODE ( 04 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 81 81 7E 80 80 7; - GKPSO1 Teri — ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 3516E DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/0 F EKW W/F BHP A/C TEMP: DEG F 194 (NOISE) DATA — MECHANICAL OBCF OBCF OBCF OBCF 63HZ 125HZ 250HZ 500HZ DB DB DB DB EMISSIONS STRATEGY INFO CODE 04 - SOUND GEN PER OVERALL W/F CENT SOUND EKW LOAD DB(A) 2000.0 100 122 110 119 128 119 1800.0 90 122 110 119 128 119 1600.0 80 122 110 119 128 119 1500.0 75 122 110 119 128 119 1400.0 70 122 110 119 128 119 1200.0 60 122 110 119 128 119 1000.0 50 122 110 119 128 119 800.0 40 122 110 119 128 119 PRESS <ENTER> FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 04 ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 DATE: 06/18/01 TIME: 14:54:12 ADEM GOV 2876 W/O F BHP C 1800 RPf. 3.2 OBCF 1000HZ DB 110 110 110 110 110 110 110 110 UNIT TYPE IDX -F9 FEET * OBCF 2000HZ DB 104 104 104 104 104 104 104 104 ( E ) * * * * OBCF 4000HZ DB 99 99 99 99 99 99 99 99 * * * * OBCF 8000HZ DS 103 103 103 103 103 103 103 103 - GKPS01 CI - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:54:27 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 04 - SOUND (NOISE) DATA - MECHANICAL @ 3.2 FEET * * * * * * * * GEN PER OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000H EKW LOAD DB(A) DB DB DB DB DB DB DB DB 600.0 30 122 110 119 128 119 110 104 99 10 500.0 25 122 110 119 128 119 110 104 99 10 PRESS <ENTER> TO CONTINUE NEXT TRAN: INFO CODE ( 04 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 - GKPSO1 7 .' - ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 04 - SOUND (NOISE) DATA - MECHANICAL GEN PER OVERALL OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ 500HZ EKW LOAD DB(A) DB DB DB DB fl 2000.0 1800.0 1600.0 1500.0 1400.0 1200.0 1000.0 800.0 100 90 80 75 70 60 50 40 DATE: 06/18/01 TIME: 14:54:43 ADEM GOV 2876 W/0 F BHP @ 1800 RPb @ 22.9 OBCF 1000HZ DB 108 96 105 114 105 108 96 105 114 105 108 96 105 114 105 108 96 105 114 105 108 96 105 114 105 108 96 105 114 105 108 96 105 114 105 108 96 105 114 105 PRESS <ENTER> FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 04 ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 96 96 96 96 96 96 96 96 FEET * OBCF 2000HZ DB UNIT TYPE IDX -F9 ( E ) 91 91 91 91 91 91 91 91 * * * * OBCF 4000HZ DB 88 88 88 88 88 88 88 88 * * * OBCF 8000H2 DB 92 92 92 92 92 92 92 92 - GKKPS01 - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:54:57 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/0 F EKW W/F BHP 2876 W/O F BHP 0) 1800 RP1 EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 04 - SOUND (NOISE) DATA - MECHANICAL CD 22.9 FEET * * * * * * * * , GEN PER OVERALL OBCF OBCF OBCF OBCF OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ 500HZ 1000HZ 2000HZ 4000HZ 8000H: EKW LOAD DB(A) DB DB DB DB DB DB DB DB 600.0 30 500.0 25 108 108 96 105 114 105 96 91 88 9: 96 105 114 105 96 91 88 9`. PRESS ENTER TO CONTINUE NEXT TRANS INFO CODE ( 04 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 - GKPSO1 09 - PACKAGE SET 35168 DI TA SC 'l..,i - ENGINE AND COMP PERF PERFORMANCE DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP EMISSIONS STRATEGY A/C TEMP: DEG P 194 INFO CODE 04 - SOUND (NOISE) DATA - MECHANICAL GEN PER OVERALL OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ 500HZ EKW LOAD DB (A) DB DB DB DB 2000.0 1800.0 1600.0 1500.0 1400.0 1200.0 1000.0 800.0 100 90 80 75 70 60 50 40 101 101 101 101 101 101 101 101 89 89 89 89 89 89 89 89 99 99 99 99 99 99 99 99 108 108 108 108 108 108 108 108 PRESS <ENTER> FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 04 ) HLP -F1 ACF -F3 POM -F4 INQ -F5 DATE: 06/18/01 TIME: 14 :55:10 ADEM GOV 2876 W/O F BHP @ 1800 RPl 0? 49.2 OBCF 1000HZ DB 99 99 99 99 99 99 99 99 90 90 90 90 90 90 90 90 FEET * OBCF 2000HZ DB UNIT TYPE IDX -F9 ( E ) 86 86 86 86 86 86 86 86` * * * * * * * OBCF OBCF 4000HZ 8000H! DB DB 82 84 82 81 82 81 82 8+ 82 8f 82 81 82 81 82 8f - GKPSO1 'l. - ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 04 - SOUND (NOISE) DATA - MECHANICAL GEN PER OVERALL OBCF OBCF OBCF OBCF W/F CENT SOUND 63HZ 125HZ 250HZ 500HZ EKW LOAD DB(A) DB DB DB DB 600.0 30 500.0 25 101 89 99 108 99 101 89 99 108 99 DATE: 06/18/01 TIME: 14:55:26 ADEM GOV 2876 W/0 F BHP @ 1800 RP! 49.2 OBCF 1000HZ DB FEET * * * * * * * * OBCF OBCF OBCF 2000HZ 4000HZ 8000H: DB DB DB 90 86 82 8( 90 86 82 8E PRESS <ENTER> TO CONTINUE NEXT TRAN: INFO CODE ( 05 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 /NQ-F5 IDX -F9 - GKGPE3- Z..i - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:55:42 3516E DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 PGS STANDBY 60 HERTZ EXH STK DIA 12.0 IN GEN 2000.0 W/F EKW 2060.0 W/0 F EKW W/F BHP 2876 W/O F BHP @ 1800 RPM EMISSIONS STRATEGY A/C TEMP: DEG F 194 ' INFO CODE 05 - EMISSIONS DATA * * REFERENCE NOTES - NOT TO EXCEED * * * * * * EMISSIONS DATA MEASUREMENT IS CONSISTENT WITH THOSE DESCRIBED IN EPA CFR 40 PART 86 SUBPART D AND ISO 8178 -1 FOR MEASURING HC, CO, CO2 AND NOX. THESE PROCEDURES ARE VERY SIMILAR TO THE METHODS DESCRIBED IN EPA CFR 40 PART 60 APPENDIX A METHOD 25A FOR HYDROCARBONS, METHOD 10 FOR CO, METHOD 7E FOR NOX. DATA SHOWN XS BASED ON STEADY STATE ENGINE OPERATING CONDITIONS OF 77 DEG F, 28.42 IN HG AND NUMBER 2 DIESEL FUEL WITH 35 DEG API AND LHV OF 18,390 BTU /LB. TO PROPERLY APPLY THIS DATA YOU MUST REFER TO PERFORMANCE PARAMETER DM1176 FOR ADDITIONAL INFORMATION, (APPLICATION GKN402, PROGRAM 03). PRESS CENTER> TO CONTINUE NEXT TRANS INFO CODE ( 05 ) UNIT TYPE ( E ) NOM HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 - GKGPE1- 1. - ENGINE AND COMP PERF 09 - PACKAGE SET PERFORMANCE 35168 DI TA SC DRY MANF TURBO QTY 4 PARALLEL DM3112 -00 PGS STANDBY 60 HERTZ EXH STK DIA 12.0 GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP EMISSIONS STRATEGY A/C TEMP: DEG F 194ATED SPEED INFO CODE 05 - EMISSIONS DATA "NOT TO EXCEED DATA" GEN ENG NOX PWR % PWR (AS NO2) EKW LOAD BHP 2000.0 100 1500.0 75 1000.0 50 500.0 25 2884.9 2180.6 1486.6 798.2 53.16 40.04 27.39 20.52 * * CO TOTAL HC * LB /HR * * * * DATE: 06/18/01 TIME: 14:55:59 ADEM GOV IN 2876 W/0 F BHP @ 1800 RPM * * * * STANDARD TIMING 02 (DRY) PART IN EXH SMOKE BOSCE MATTER (VOL) OPAC SMOKE * * * * % NO. 5.31 .97 .760 9.60 1.7 1.2E 2.95 1.06 .650 11.10 1.7 1.2E 3.16 1.02 .560 12.20 2.1 1.2E 2.42 .76 .420 13.20 2.5 1.2E PRESS 4ENTER> FOR ADDITIONAL DATA NEXT TRANS INFO CODE ( 05 ) UNIT TYPE ( E ) NOM ( ) OTHER METRIC DISPLAYS: MO /NM3 ( ) PPM ( ) G /HP -HR ( HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 ) p,..\ - GKGPE2 - - ENGINE AND COMP PERF 1 09 - PACKAGE SET PERFORMANCE 35168 DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM DM3112 -00 PGS STANDBY 60 HERTZ EXH STK DIA 12.0 IN GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 05 - EMISSIONS DATA * * * * * RATED CONDITIONS * * "NOMINAL DATA" AT RATED: WET EXHAUST MASS WET EXHAUST FLOW WET EXHAUST FLOW DRY EXHAUST FLOW FUEL FLOW RATE ( 978 DEG F STACK TEMP ) RATE ( 32 DEG F AND 29.98 IN HG ) RATE ( 32 DEG F AND 29.98 IN HO ) PRESS <ENTER> TO CONTINUE NEXT TRAN: INFO CODE ( 06 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 DATE: 06/18/01 TIME: GOV F BHP ® 1800 RPM STANDARD TIMING 27139 LB /HR 16630 CFM 5686 STD CFM 5174 STD CFM 143.4 GAL /HR • ,-) -GXPAC1 Tml - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:56:31 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112-00 PGS STANDBY 60 HERTZ GEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/O F BHP @ 1800 RP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 06 - ALTITUDE CAPABIL/TY DATA * * * * * * * * * * * * * * * * * AMBIENT OPERATING TEMPERATURE DEG F 0> 50 68 86 104 122 NORMAL ALTITUDE - FT * * * * MAXIMUM SET GROSS ENGINE POWER - BHP * * * * 0 2876 2876 2876 2876 2876 2876 984 2876 2876 2876 2876 2852 2876 1640 2876 2876 2876 2874 2784 2876 3281 2876 2876 2795 2705 2620 2851 4921 2815 2718 2628 2545 2466 2713 6562 2646 2556 2471 2392 2319 2579 8202 2486 2402 2321 2248 2178 2450 9843 2333 2254 2180 2111 2045 2327 PRESS <ENTERP FOR ADDITIONAL DATA NEXT TRAN: INFO CODE ( 06 ) UNIT TYPE ( E ) HLP-Fl ACF-F3 PGM-F4 INQ-F5 IDX-P9 - GICPID2 - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:56:53 35168 DI TA SCAC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 PGS STANDBY 60 HERTZ OEN 2000.0 W/F EKW 2060.0 W/O F EKW W/F BHP 2876 W/o F BHP ® 1800 RP EMISSIONS STRATEGY A/C TEMP: DEG F 194 INFO CODE 07 - IDENTIFICATION REFERENCE AND NOTES * * * * * * * * * * * * * AFTERCOOLER TEMPERATURE DEG F 194 CRANKCASE BLOWBY RATE CU FT /H 2874.62 FUEL RATE(RATED RPM) NO LOAD GAL /HR 14.5 LURE OIL PRESS @ LOW IDLE SPD PSI 20 LUBE OIL PRESS 40 RATED SPEED PSI 56 PISTON SPEED ® RATED ENG SPD FT /MIN 2173.2 MAX OPERATING ALTITUDE FT 2992 PEEC ELECT CONTROL MODULE REF NUMBER PEEC PERSONALITY CONT MOD REF NUMBER TURBOCHARGER MODEL REF BTV8501 -1.23 FUEL INJECTOR NUMBER 100 -8774 TIMING - STATIC DEG TIMING - STATIC ADVANCE DEG PRESS <ENTER> TO CONTINUE NEXT TRANS INFO CODE ( 07 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 - GKPN02- - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:57 :14 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 INFO CODE 08 - PERFORMANCE PARAMETERS REFERENCE * * * * * * * * * * * * * * TM5739 - 04 GEN SET - PACKAGED - DIESEL FUEL RATE +/- 5% HEAT REJECTION +/- 5% HEAT REJECTION EXHAUST ONLY +/- 10% CONDITIONS: ENGINE PERFORMANCE IS CORRECTED TO INLET AIR STANDARD CONDITIONS OF 99 KPA (29.31 IN 110) AND 25 DEG C (77 DEG F) . THESE VALUES CORRESPOND TO THE STANDARD ATMOSPHERIC PRESSURE AND TEMPERATURE IN ACCORDANCE WITH SAE J1995. ALSO INCLUDED IS A CORRECTION TO STANDARD FUEL GRAVITY OF 35 DEGREES API HAVING A LOWER HEATING VALUE OF 42,780 KJ /KG (18,390 BTU /LB) WHEN USED AT PRESS <ENTER> FOR ADDITIONAL NOTES NEXT TRAM: INFO CODE ( 08 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX-P9 - GKPNO2- - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:57:27 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 INFO CODE 08 - PERFORMANCE PARAMETERS REFERENCE * * * * * * * * * * * * * * TM5739 - 04 GEN SET - PACKAGED - DIESEL 29 DEG C (84.2 DEG F) WHERE THE DENSITY IS 838.9 G/L (7.002 LB /GAL) . THE CORRECTED PERFORMANCE VALUES SHOWN FOR CATERPILLAR ENGINES WILL APPROXIMATE THE VALUES OBTAINED WHEN THE OBSERVED PERFORMANCE DATA IS CORRECTED TO SAE J1995, ISO 3046 -2 & 8665 & 2288 & 9249 & 1585, EEC 80/1269 AND DIN70020 STANDARD REFERENCE CONDITIONS. ENGINES ARE EQUIPPED WITH STANDARD ACCESSORIES; LURE OIL, FUEL PUMP AND JACKET WATER PUMP. THE POWER REQUIRED TO DRIVE AUXILIARIES MUST BE DEDUCTED FROM THE GROSS OUTPUT TO ARRIVE AT THE NET POWER AVAILABLE FOR THE EXTERNAL (FLYWHEEL) LOAD. TYPICAL PRESS <ENTER> FOR ADDITIONAL NOTES NEXT TRAN: INFO CODE ( 08 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 - GKPNO2- T.:y - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:57:58 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 INTO CODE 08 - PERFORMANCE PARAMETERS REFERENCE * * * * * * * * * * * * * * TM5739 - 04 GEN SET - PACKAGED - DIESEL AUXILIARIES INCLUDE COOLING FANS, AIR COMPRESSORS, AND CHARGING ALTERNATORS. RATINGS MUST BE REDUCED TO COMPENSATE FOR ALTITUDE AND /OR AMBIENT TEMPERATURE CONDITIONS ACCORDING TO THE APPLICABLE DATA SHOWN ON THE PERFORMANCE DATA SET. ALTITUDE: ALTITUDE CAPABILITY - THE RECOMMENDED REDUCED POWER VALUES FOR SUSTAINED ENGINE OPERATION AT SPECIFIC ALTITUDE LEVELS AND AMBIENT TEMPERATURES. PRESS <ENTER> FOR ADDITIONAL NOTES NEXT TRAN: INFO CODE ( 08 ) UNIT TYPE ( E ) HLP -F1 ACF -F3 PGM -F4 INQ -F5 IDX -F9 - GKPNO2- T.L.I - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14:58:09 3516B DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 -00 INFO CODE 08 - PERFORMANCE PARAMETERS REFERENCE * * * * * * * * * * * * * * TM5739 - 04 GEN SET - PACKAGED - DIESEL COLUMN "N" DATA - THE FLYWHEEL POWER OUTPUT AT NORMAL AMBIENT TEMPERATURE. AMBIENT TEMPERATURE - TO BE MEASURED AT THE AIR CLEANER AIR INLET DURING NORMAL ENGINE OPERATION. NORMAL TEMPERATURE - THE NORMAL TEMPERATURE AT VARIOUS SPECIFIC ALTITUDE LEVELS IS FOUND ON TM2001. THE GENERATOR POWER CURVE TABULAR DATA REPRESENTS THE NET ELECTRICAL POWER OUTPUT OF THE GENERATOR. DEFINITIONS: PRESS 4ENTER> FOR ADDITIONAL NOTES NEXT TRAN: INFO CODE ( 08 ) UNIT TYPE ( E ) HLP -Fl ACF -F3 POM -F4 INQ -F5 IDX -F9 - GKPNO2 - - ENGINE AND COMP PERF DATE: 06/18/01 09 - PACKAGE SET PERFORMANCE TIME: 14 :58:19 35168 DI TA SC DRY MANF TURBO QTY 4 PARALLEL ADEM GOV DM3112 00 INFO CODE 08 - PERFORMANCE PARAMETERS REFERENCE * * * * * * * * * * * * * * TM5739 - 04 GEN SET - PACKAGED - DIESEL STANDBY - MAXIMUM OUTPUT AVAILABLE FOR NON PROGRAMMED POWER OUTAGES. THE EXPECTED USAGE SHOULD BE APPROXIMATELY 30 HOURS PER YEAR AND THE AVERAGE DEMAND, DURING THE OUTAGE, SHOULD NOT EXCEED THE CORRESPONDING INDUSTRIAL ENGINE CONTINUOUS RATING. STANDBY RATINGS MAY BE USED IN PEAK SHAVING AND DURING INTERRUPTIBLE UTILITY SERVICE IF THE FOLLOWING CRITERIA ARE MET. 500 HOURS /YEAR OR LESS 60% MAXIMUM AVERAGE LOAD FACTOR 80% LOAD PEAK DEMAND 100% LOAD USED ONLY FOR EMERGENCIES PRESS <ENTER> FOR ADDITIONAL NOTES NEXT TRAN: INFO CODE ( 08 ) UNIT TYPE ( E ) HLP. -F1 ACF -F3 POM -F4 /NO-F5 IDX -F9 - GK 9 31 C - :1 GENERAL DATA 01 - GENERATOR SPECIFICATIONS AND EFFICIENCY 3516 60 HZ S 2000 KW 480 V .80 PF 144 -1828 TYPE FRAME SR4B 827 NUMBER OF LEADS 6 POLES SYNC SPEED NO OF BRG /STYLE 4 1800 RPM 2 / WIRES PER LEAD GENERATOR PITCH 8 0.6666 GENERATOR EFFICIENCY LOAD PER UNIT KILOWATTS .00 .25 .50 .75 1.00 1.25 .0 500.0 1000.0 1500.0 2000.0 2500.0 EFFICIENCY- PERCENT 0 93.9 96.1 96.6 96.6 96.4 DATE: 06/18/01 TIME: 15:00:32 827 FRAME STAR CONNECT SAE FLYWHEEL HOUSING NO. 521 NO. 00 PRESS <ENTER:, TO CONTINUE HLP -F1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 02 GK 9 31 D - lZ GENERAL DATA DATE: 06/18/01 02 - GENERATOR RESISTANCES - REACTANCES - TIME CONSTANTS TIME: 15:00:51 3516 60 HZ S 2000 KW 480 V .80 PF 144 -1828 827 FRAME STAR CONNECT RESISTANCES AT 25 DEG C STATOR = 0.00060 OHMS FIELD = 1.14550 OHMS REACTANCES * * * PER UNIT OHMS SUBTRANSIENT - DIRECT AXIS X I I D 0.1551 0.0142 SUBTRANSIENT - QUADRATURE AXIS X' Q 0.1351 0.0124 TRANSIENT - SATURATED X'D 0.2214 0.0204 SYNCHRONOUS - DIRECT AXIS XD 3.2846 0.3027 SYNCHRONOUS - QUADRATURE AXIS XQ 1.5411 0.1420 NEGATIVE SEQUENCE X2 0.1451 0.0133 ZERO SEQUENCE X0 0.0038 0.0003 SHORT CIRCUIT RATIO 0.3770 PRESS <ENTER> TO CONTINUE HLP -F1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 02 ) -01031E- 1/ GENERAL DATA DATE: 06/18/01 02 - GENERATOR RESISTANCES - REACTANCES - TIME CONSTANTS TIME: 15:01:03 3516 60 HZ S 2000 KW 480 V .80 PP 144-1828 827 FRAME STAR CONNECT GENERATOR TIME CONSTANTS * * * * OPEN CIRCUIT TRANSIENT - DIRECT AXIS SHORT CIRCUIT TRANSIENT - DIRECT AXIS OPEN CIRCUIT SUBTRANSIENT - DIRECT AXIS SHORT CIRCUIT SUBTRANSIENT - DIRECT AXIS OPEN CIRCUIT SUBTRANSIENT QUADRATURE AXIS SHORT CIRCUIT SUBTRANSIENT QUADRATURE AXIS ARMATURE SHORT CIRCUIT SECONDS T'DO 7.1783 T'D 0.4838 T"DO 0.0153 TI'D 0.0018 T"Q0 0.0110 T"Q 0.0000 TA 0.0408 PRESS 4ENTER> TO CONTINUE HLP-P1 ACF-F3 POM-F4 SEL-F5 IDX-F9 INFO CODE ( 03 ) , . • • • . • • ." • 1st, « - 01(931F- t GENERAL DATA DATE: 06/18/01 03 - GEN EXCITATION - RATINGS - VOLTAGE REG TIME: 15:01:13 3516 60 HZ S 2000 KW 480 V .80 PF 144 -1828 827 FRAME STAR CONNECT EXCITATION * * * * EXCITATION VOLTAGE : NO LOAD EXCITATION CURRENT : NO LOAD 5.92 V * AT .80 PF = 22.07 V 1.55 A * AT .80 PF = 5.78 A RATINGS * * * * LINE - LINE VOLTAGE : 480 LINE - NEUT VOLTAGE : 277 KVA RATING 0 2500.0 RATED RMS CURRENT LOW -HIGH 3 PHASE 0 3007.03 VOLTAGE REG AND ACCURACY * * * * VOLTAGE LEVEL ADJUSTMENT = +/- 5.00 PERCENT OF RATED CONSTANT SPEED s +/- 1.00 PERCENT WITH 3 PERCENT SPEED CHANGE m +/- 2.00 PERCENT WAVEFORM DEVIATION LINE -LINE NO LOAD @ LESS THAN 5.00 PERCENT TELEPHONE INFLUENCE FACTOR LESS THAN 50 PRESS <ENTER> TO CONTINUE HLP -F1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 04 -0K9310- I GENERAL DATA DATE: 06/18/01 04 - GENERATOR MECHANICAL INFORMATION TIME: 15:01:25 3516 60 HZ S 2000 KW 480 V .80 PF 144-1828 827 FRAME STAR CONNECT CENTER OF GRAVITY DIMENSION "X" = DIMENSION "Y" DIMENSION "Z" * * * * 0.000 MM 0.000 MM 0.000 MM 0.000 IN 0.000 IN 0.000 IN GENERATOR WT = 4048 KG * ROTOR WT = 0 KG * STATOR WT 8906 LB 0 LB ROTOR BALANCE m 0.0254 MM DEFLECTION PTP FOR INERTIA DATA REFER TO TORSIONAL VIBRATION DATA PROGRAM OVERSPEED CAPACITY - 150 PERCENT OF SYNCHRONOUS SPEED 4048 KG 8906 LB PRESS <ENTER> TO CONTINUE HLP-F1 ACF-F3 PGM-F4 SEL-F5 IDX-F9 INFO CODE ( 05 ) -01(931H- 05 - GEM COOLING 3516 60 HZ S REQUIREMENTS 2000 KW 480 TECHNICAL DATA SYSTE - TEMP DATA - INSULATION DATA V .80 PV 144-1828 827 FRAME COOLING REQUIREMENTS * * * * HEAT DISSIPATED = 69.27 KW AIR FLOW REQUIRED 0 294.2 CU M/MIN TEMPERATURE DATA * * * * STATOR RISE 130.0 DEG C ROTOR RISE 0 130.0 DEG C INSULATION DATA * * * * INSULATION CLASS 0 155 DEG C INSULATION RES. AS SHIPPED 0 100.0 MEGOHMS MIN AT 40 DEG C HLP:-F1 ACF-F3 PGM-F4 BEL F5 DATE: TIME: STAR 06/18/01 15:01:39 CONNECT PRESS <ENTER> TO CONTINUE XDX-F9 INFO CODE ( 06 ) -G1(9311- '1 GENERAL DATA DATE: 06/18/01 06 - GENERATOR MOTOR STARTING CAPABILITY TIME: 15:01:51 3516 60 HZ S 2000 KW 480 V .80 PF 144-1828 827 FRAME STAR CONNECT PERCENT VOLTAGE DIP ACROSS THE LINE STARTING SKVA 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0 22.5 25.0 27.5 30.0 32.5 35.0 37.5 40.0 312 641 988 1355 1742 2152 2586 3048 3540 4065 4625 5226 5871 6566 7317 8130 PRESS <ENTER> TO CONTINUE HLP-F1 ACF-F3 PGM-F4 SEL-F5 IDX-F9 INFO CODE ( 07 ) tt. GK931J-I GENERAL DATA DATE: 06/18/01 07 GENERATOR CURRENT DECREMENT DATA TIME: 15:02:08 3516 60 HZ S 2000 KW 480 V .80 PF 144 -1828 827 FRAME STAR CONNECT ELAPSED TIME CYCLE * * BASE VOLTAGE : 480 0.0 19380 CURRENT DECREMENT AMPS 1.0 18724 2.0 18090 3.0 17477 4.0 16886 5.0 16314 7.5 14968 10.0 13733 12.5 12600 15.0 11560 20.0 9731 25.0 9021 30.0 9021 35.0 9021 40.0 9021 45.0 9021 PRESS <ENTEP.> TO CONTINUE HLP -F1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 08 ) -01031L- AI GENERAL DATA DATE: 06/18/01 •08 - GENERATOR OUTPUT CHARACTERISTIC CURVES TIME: 15:04:29 3516 60 HZ S 2000 KW 480 V .80 PF 144-1828 827 FRAME STAR CONNECT OPEN CIRCUIT CURVE FIELD CURRENT ARMATURE VOLTAGE .0 9.0 10.6 12.3 14.5 17.8 23.5 34.6 58.1 109.7 SHORT CIRCUIT CURVE FIELD CURRENT LINE CURRENT 0 .0 0 288 28.4 1804 336 33.1 2104 384 37.9 2405 432 42.6 2706 480 47.3 3007 528 52.1 3307 576 56.8 3608 624 61.5 3909 672 66.3 4209 PRESS <ENTER> TO CONTINUE HLP-F1 ACV-F3 PGM-F4 SEL-F5 IDX-F9 INFO CODE ( 09 ) 1 0K931M- AI GENERAL DATA DATE: 06/18/01 09 - GENERATOR OUTPUT CHARACTERISTIC CURVES TIME: 15:04:44 3516 60 HZ S 2000 KW 480 V .80 PP 144 -1828 827 FRAME STAR CONNECT ZERO POWER FACTOR CURVE FIELD CURRENT ARMATURE VOLTAGE 47.3 0 56.4 232 58.0 280 59.7 328 61.9 376 65.2 424 70.9 472 82.0 520 105.4 568 157.1 616 AIR GAP CURVE FIELD CURRENT LINE VOLTAGE .0 0 8.6 288 10.0 336 11.5 384 12.9 432 14.4 480 15.8 528 17.2 576 18.7 624 20.1 672 PRESS <ENTER> TO CONTINUE HLP -F1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 10 - GK931K- ,1 GENERAL DATA 10 - GENERAL INFORMATION (ALL) DATE: 06/18/01 TIME: 15:05:28 I. THE MOTOR STARTING CURVES ARE REPRESENTATIVE OF THE DATA OBTAINED BY THE FOLLOWING PROCEDURE: A. THE CATERPILLAR GENERATOR IS DRIVEN BY A SYNCHRONOUS DRIVER. B. VARIOUS SIZE THREE PHASE INDUCTION MOTORS (NEMA CODE F) ARE STARTED ACROSS THE LINE LEADS OF THE UNLOADED GENERATOR. C. THE RESULTING VOLTAGE DIPS ARE RECORDED WITH AN OSCILLOSCOPE. D. MOTOR HORSEPOWER HAS BEEN CONVERTED TO STARTING KILOVOLT AMPERES (SKVA) . E. RECORDED VOLTAGE DIPS HAVE BEEN EXPRESSED AS A PERCENTAGE OF GENERATOR RATED VOLTAGE. II. USE OF THE MOTOR STARTING CAPABILITY CURVES: A. CALCULATE THE SKVA REQUIRED BY THE MOTOR FOR FULL VOLTAGE STARTING ACROSS THE LINE IF THE VALUE IS NOT LISTED ON THE PRESS <ENTER' TO CONTINUE HLP -F1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 10 ) ' ; , .••• • • • -4=931K- iT GENERAL DATA 10 - GENERAL INFORMATION (ALL) DATE: 06/18/01 TIME: 15:05:39 MOTOR DATA PLATE. 1. MOTORS CONFORMING TO NEMA STANDARDS: MULTIPLY THE MOTOR HORSEPOWER BY THE NEMA SKVA/HP FIGURE. (FOR NEMA CODE F, USE 5.3 SKVA/HP; FOR NEMA CODE GI USE 6.0 SKVA/HP.) 2. ALL OTHER MOTORS: MULTIPLY THE RATED VOLTAGE BY THE LOCKED ROTOR AMPERES AND BY .001732. (IF THE LOCKED ROTOR AMPERES ARE NOT LISTED, MULTIPLY THE FULL LOAD (RUNNING) AMPERES BY 6.0 TO ESTIMATE THE LOCKED ROTOR AMPERES.) PRESS <ENTER> TO CONTINUE ELP-F1 ACF-F3 Pt3N-F4 SEL-FS IDX-F9 INFO CODE ( 10 ) - 0K931K- . ;iI GENERAL DATA 10 - GENERAL INFORMATION (ALL) DATE: 06/18/01 TIME: 15:05:48 B. USE THE ABOVE SKVA WITH THE MOTOR STARTING TABLE. 1. ACROSS LINE STARTING: READ ACROSS THE ROW OF "ACROSS THE LINE STARTING SKVA ". IF THE DESIRED VALUE OF SKVA IS NOT GIVEN, CALCULATE THE DIP BY FINDING THE PROPER SKVA INTERVAL AND INTERPOLATING AS FOLLOWS: SKVA1 IS THE SKVA TABLE ENTRY JUST SMALLER THAN THE DESIRED SKVA, DIP1 IS THE DIP FOR SKVA2, AND SKVA2 IS THE SKVA TABLE ENTRY JUST GREATER THAN THE DESIRED SKVA. THE DIP (IN PERCENT) AT THE DESIRED SKVA IS: DIP m DIP1 + (SKVA - SKVA1) * 2.5 / (SKVA2 - SKVA1) NOTE: VOLTAGE DIPS GREATER THAN 35% MAY CAUSE MAGNETIC CONTACTORS TO DROP OUT. 2. REDUCED VOLTAGE STARTING: REFER TO THE FOLLOWING TABLE. MULTIPLY THE CALCULATED ACROSS LINE SKVA BY THE MULTIPLIER LISTED FOR THE PRESS <ENTER> TO CONTINUE HLP -F'1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 10 ) .!GX9311C- 7...)X GENERAL DATA 10 GENERAL INFORMATION (ALL) SPECIFIC STARTING METHOD. MOTOR STARTING TABLE AS IN EXPECTED VOLTAGE DIP: TYPE OF REDUCED VOLTAGE STARTING RESISTOR, REACTOR, IMPED 80% TAP 65% TAP 50% TAP 45% TAP WYE START, DELTA RUN AUTOTRANSFORMER 80% TAP 65% TAP 50% TAP NOTE: REDUCED VOLTAGE STARTING HLP-F1 ACF-F3 PGM-F4 SEL-F5 DATE: 06/18/01 TIME: 15:05:57 APPLY THE RESULT TO THE XX. A. TO CALCULATE THE ANCE LOWERS MULTIPLY ACROSS LINE SKVA BY 0.80 0.65 0.50 0.45 0.33 0.68 0.46 0.29 THE MAXIMUM REQUIRED PRESS <ENTER> TO CONTINUE IDX-P9 INFO CODE ( 10 ) ‘0. - 0K931K- :tI GENERAL DATA 10 - GENERAL INFORMATION (ALL) DATE: 06/18/01 TIME: 15:06:06 MOTOR SKVA. 3. PART WINDING STARTING: MOST COMMON IS HALF WINDING START, FULL WINDING RUN. MULTIPLY THE FULL MOTOR ACROSS LINE STARTING SKVA BY 0.6. APPLY THE RESULT TO THE SELECTED CURVE AS IN II. A. ABOVE. READ THE EXPECTED VOLTAGE DIP, FOR OTHER TYPES OF MOTORS WITH PART WINDING STARTING, CONTACT THE MANUFACTURER FOR THE REQUIRED SKVA. II /. DEFINITIONS: A. GENERATOR KEYS: DESIGN: CAT GENERATOR ARRANGEMENT NUMBER FRAME: GENERATOR FRAME SIZE FREQ: FREQUENCY, HERTZ PPSB: PRIME POWER OR STANDBY VOLTS: RATED TERMINAL VOLTAGE, LINE TO LINE KWATT: BASE RATING, ELECTRICAL KILOWATTS MODEL: ENGINE SALES MODEL PRESS CENTER> TO CONTINUE HLP -Fl ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( ip ) -Gv931K- MI GENERAL DATA DATE: 06/18/01 10 - GENERAL INFORMATION (ALL) TIME: 15:06:18 B. GENERATOR TEMPERATURE RISE: THE INDICATED TEMPERATURE RISES INDICATE THE NEMA LIMITS FOR STANDBY OR PRIME POWER APPLICATIONS. THESE RISES ARE USED FOR CALCULATING THE LOSSES AND EFFICIENCIES AND ARE NOT NECESSARILY INDICATIVE OF THE ACTUAL TEMPERATURE RISE OF A GIVEN MACHINE. C. CENTER OF GRAVITY: THE SPECIFIED CENTER OF GRAVITY IS FOR THE GENERATOR ONLY. IT IS MEASURED FROM THE GENERATOR /ENGINE FLYWHEEL HOUSING INTERFACE AND FROM THE CENTERLINE OF THE ROTOR SHAFT. D. GENERATOR DECREMENT CURRENT CURVES: THE GENERATOR DECREMENT CURRENT CURVE GIVES THE SYMMETRICAL CURRENT SUPPLIED BY THE GENERATOR FOR A THREE PHASE BOLTED FAULT AT THE GENERATOR TERMINALS. GENERATORS EQUIPPED WITH THE SERIES BOOST ATTACHMENT OR GENERATORS WITH PM EXCITATION SYSTEMS WILL SUPPLY PRESS <ENTER> TO CONTINUE HLP -F1 ACF -F3 PGM -F4 SEL -F5 IDX -F9 INFO CODE ( 10 ) - 0K931KC- 7kt GENERAL DATA DATE: 06/18/01 GENERAL INFORMATION (ALL) TIME: 15:06:27 300% OF RATED CURRENT FOR AT LEAST 10 SECONDS. . GENERATOR EFFICIENCY CURVES: THE EFFICIENCY CURVE IS REPRESENTATIVE OF THE OVERALL GENERATOR EFFICIENCY OVER THE NORMAL RANGE OF ELECTRICAL LOAD AND AT THE SPECIFIED PARAMETERS. THIS IS NOT THE OVERALL ENGINE GENERATOR SET EFFICIENCY CURVE. NO MORE DATA AVAILABLE 01 ACF -F3 PGM -F4 SEL -F5 XDX -F9 INFO CODE ( 10 ) I f") 1 • & to a r-i N h di 41 •-• .. . r u e% W Ny O an .� 2 O8 1 MIRIWIIreet (P s t V p w 6 va A 1§ to ') WY. T 111 f g 11 1 6 a • ;2 0 51g-1 ;• V ; 0 ■.‘ • • • • Abbreviations A ACT ADS AFC; ALM ALS ALT AR ASS K ASSV ATB+ AUX AUXREL AWG BAIT BCF CAM C CAR CB CCM CIM CT CTR 0 OCV ECLC ECLS ECS ECTS COCK EGA EGA ENFR EOCC EOPS EOTS UPS F FCR FCTM FRO FS FSOS OFR GOV (PHI GPLO GS (SC+ GSM (S0V HZ KWR IC Ammeter Actuator Engine Combustion Air Damper Position Switch AAuxillary Fuel Control Relay Alarm Module Alarm Silence Push Button Alternator Arming Relay Mr Shut•Ol1 Solenoid Air Shut Off Relay Air Start Solenoid Valve AC Transformer Box + Auxiliary Terminal Strip Auxiliary Relay (Crank Termination) American Wire Gage Battery Battery Charger Failure Switch Common Custom Alarm Module Custom Alarm Relay Circuit Bresker Customer Communication Module Customer interface Module Current Transformer Crank Termination Relay Dodo OC Voltmeter EMCP Coolant Loss Sonsor Connector EMCP Coolant Loss Sensor Ovine Control Switch EMCP Coolant Temperature Sonia Emorgoncy Fuel Control Relay Electronic Governor (Spoof Sensing) Eloctronlc Governor Actuator Electronic Governor Relay Engine Failure Rotoyy EMCP Oil Coolant Sensor Connector EMCP Oil Prossuro Sensor EMCP Ott Tomporaturo Sensor Emorgoncy Stop Push Button Fuse Fuot Control Relay Fuot Control Timer Modulo Fuel Rupture Basin Fuel Solenoid Fuel Shut •Off Solenoid Gannet Fault Relay Governor Ground Post • High Voltage Ground Post • Low Vdtago Governor Switch Generator Set Control + Governor Synchronizing Motor Gas Shut Off Valve Froquoncy Meter Kilowatt Level Relay Remote Start/Stop initiate Contact L LFB LOLAS LFS LOLAS LWLAS MAN MPU NO NO PL PCS POT PP PPMS PPPS P8 RAN ROM RR SASV SATS SAS SEC SHTC SL SLM SLR S MS SMR SP SR S8 TD TSC V VAR Load Leads Low Fuel Basin Low Fuel Level Alarm Switch Latching Fuel Control Solenoid Low Oil Level Alarm Switch Low Water Level Alarm Switch Manual Magnetic Speed Pickup Normally Closed Normally Open Panel Illumination Ught Panel Ught Switch Positive Potentiometer Prelube Pump Pretube Pump Magnetic Switch Prelube Pump Oil Pressure swltdh Pinion Solenoid Remote Annundator Relay Driver Module Run Relay Start Aid Solenoid Volvo Start Ald Tomporaturo Switch Start Aid Swilct Second Circult Brooker Shunt Trlp Coil Synchronizing Ught Synchronizing Ught Modulo Synchronizing Light Resistor Starling Motor Starting Motor Magnolia Switch Starting Motor Relay Speed Adjust Potontiomoter Slave Relay Synchronizing Switch Generator Lino Loads Timo Delay Relay Translor Switch Position Indicating Contact AC Voltmotor Voltage Adjust Rhoostat EMCP 11+ Schematics & Wiring Diagrams ..1 Symbols e RELAY MODULE TERMINAL POINT (� GSC CONNECTOR CONTACT ■ ENGINE GENERATOR TERMINAL POINT 0) CONTROL PANEL TERMINAL POINT O VOLTAGE REGULATOR TERMINAL POINT ---• -- STANDARD WIRING -•-• OPTIONAL WIRING --•• -- CUSTOMER WIRING ALTERNATIVE WIRING SHIELDED WIRE ENGINE MOUNTED COMPONENT 0"4 TIMEO CLOSED CONTACT ��..0 TIMED OPENED CONTACT ax. a TIMED CLOSED TIMED OPENED CONTACT r RELAY CONTACT (NORMALLY OPEN) - V RELAY CONTACT (NORMALLY OPEN) -44 RELAY CONTACT (NORMALLY CLOSED) -/`ro. RELAY CONTACT (NORMALLY CLOSED) ffi GENERATOR FRAME (CHASSIS) GROUND $ EARTH GROUND PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE SWITCH TEMPERATURE SWITCH �,.�. MANUALLY OPERATED CONTROL ▪ OPERATED SY TURNING SPCEO SWITCH CONTACT SPEED SWITCH CONTACT • •REAKOOWN 01000 •IOIRCOTIONAL •-••-• •REAKOOWN 01000 •IOIRECTIQNAL .9. 0100E ,.*•.. 0100e --8— rust --— rust EMERGENCY SWITCH ....,.. RELAY COIL "0.. RELAY COIL per. CIRCUIT BREAKER eb' -q CIRCUIT BREAKER --•c --- AUTOMATIC RESET - --�- -� NON -AUTO RESET () AUTOMATIC StAR1 -STOP MODE SYSTEM NOT IN AUTOMATIC START-STOP MODE • CRANK /0011" ADJUSTABLE LOW -HI �►V AC VOLTS Y LOW 011 PRESSURE a OVERSPEED AEMERGENCY STOP OSD FAIL TO START (OVER CRANK) LOW FULL LEVEL LOW COOLANT TEMPERATURE TT HIOH COOLANT TEMPERATURE STARTINO AID■CTIICR mm. HORN HORN SILENCE /ACKNOWLEDGE SWITCH 4 RAISE 0 LOWER I ON OFF v LIQUID LEVEL SWITCH LAMP • LAMP '� PANEL ILLUMINATION LIGHT ENGINE INTAKE AIR DAMPER CLOSED SYSTEM BATTERY VOLTAGE 13 SERVICE HOURS ENGINE -STOP ENGINE RPM LAMP /DISPLAY TEST SO ftir a GENERATOR SYNCHRONIZINO INOICATOR AMMETER VOLTMETER PHASE SELECTOR SWITCH C;) REVERSE POWER BATTERY CHARGER MALFUNCTION 000090 EMCP II+ Schematics & Wiring Diagrams DC Schematic - JIC (one of two) 1 o OI V 1 n: 41 Qh i 0 1€2, 0 d � .E bib O x4r 'OM amt1AEA IFIRESA° IOLS ©AAaA©©ANIII norm ©RaAC!■ ©AA© Qin rzumwoicanim 340 so 1:11:1111NPICONI A 7 moo C!©©CIGlOG7Cin g xV ev :3 II 11 - ;1; fi yw /Y/ yr yv tl i Y 9 9 • ►.. i s is s s i i e i i R i ii a x; i R 11 R R 2# 2 2 ii * R 1 R: i i? i i 7 2 7 i: s$ 2 E57540 EMCP 11+ For EUI Engines 167 Schematics & Wiring Diagrams DC Schematic - JIC (two of two) ass r r 1 MO OM 1•0111 • • • • is Gc SOIE11ATIC (JIC MI r -- r r r M 1.1•1r•■■ s r IIMMIIIIMMIIIMAIMIN. . r ai...1.■11 r r- N111111111111ll iIt1In hIIlllIIE f 71 2 a a a w 2 7f w* 77 7 4 2 2 2* * R R$ 2 i 0 s 1 S; 177: s a a E57981 EMCP II+ For EUI Engines 168 Schematics & Wiring Diagrams ret 5 IN 2 4 d h O " N h• gggghgggg eoese N 1 �„ N N II _.f 1 I I 1 __J __ „ t ( II rrrs r r r MiNOMJ I Olt =I .110111111111.11•••• MERV 1 t r S igii;:g 4 Neel § Vi!Xii cr eu 9 9 WE II ig Ohl hi 011111 gpl np up Y Y J Wiring Diagram - Customer Interface Module (CIM) .0■1 AWNS i OM innnca fF AFAE1FINFAfaE FAR1R1:1E1EAIFIRE 1H 4J4JJ'4J4J(2dJ�dJ�dJ�dJ /II 1A1 Ili L_ MC to w H 0 m z r N ABBREVIATFONS z 023054 N J., < 2 2 42° ugra2 M O o V o , N30 V , ~ m< ). , J r s vri sii.E 1 1 1 I 111 ill . ai ill hilf 1111 1 ill I ilill 411 Phi Iii di ii:"."."11.PPPDP li41; J h41 x I! I !iiiIIIsl gII ! Tx: IP t ;154; NN w hin I! • I Yg14 Xt: ii:g 9111h tI a gi..1 .� tl ,1 EMCP II+ For EUI Engines 173 Schematics & Wiring Diagrams _ v_ DIESEL GENERATOR SET PRE START- UP CHECK LIST 0 LOWI G CH MIST MUST BE COMPLETED AND RETURNED BY FAX 032 -885 -5291 ATTN: JOE FREER) BEFORE START IP CAN J SCH,EI1 ULEL PROJECT NAME: MODEL: REQUESTED DATE OF START UP: JOB SITE CONTACT: SERIAL NO: DATE: Tel: THE FOLLOWING ITEMS ARE THE RESPONSIBILITY OF TIIE INSTALLATION CONTRACTOR. IF THE FOLEY TECHNICIAN CANNOT BEGIN THE START UP UPON ARRIVAL, AND REQUIRES AN ADDITIONAL SITE VISIT, ANAMMENDMENT TO THE ORIGINAL PURCHASE ORDER WILL BE REQUIRED. 1. FUEL SYSTEM A. Storage tank properly installed and filled with No. 2 diesel fuel. B. Foot valve installed on suction line in fuel tank. C. Vent lines run to the outside of the building on the day tank, and above ground from the storage tank to the specified termination point, D. Supply and return lines provide between storage tank and a day tank and between engine and a day tank. E. Flexible connections are installed at both fuel connections on the engine. I.7 F. Day tank is located at suggested elevation relative to engine. 0, Day tank pump motor has been connected and day tank is pumped full of fuel. H. 3500 series engines fuel return lines must be piped directly to the main fuel tank to control fuel temperature. I. Fuel return line has been checked from engine to day tank and from day tank to storage tank to insure that no restriction exists. ( )IMPORTANT!! RESTRICITION IN FUEL RETURN LINE CAN CAUSE ENGINE RUNAWAY AND SEVERE DAMAGE OR TOTAL DESTRUCTION. ) J. Solenoid and spring loaded check valves are properly installed on the engine fuel lines where applicable. 11. COOLING SYST .M A. Cooling system has been installed with attention to precautions provided on the typical installation drawing (no unvcnted air traps in piping). B. Provisions exists for supplying the cooling air as specified on back of the Caterpillar specification sheet (recommended ventilation or radiator is in engine room) C. Proper concentration of engine coolant is installed in the system. 111. EXHAUST SYSTEM A. Muffler is properly supported from the building without bearing on exhaust flange of engine. NOTE: It is the contractors responsibility to install muffler and flex on units with enclosures. IV. WIRING 13. Exhaust piping is secure and properly supported and piped to the outside or the building, and a raincap is installed at the end of the vertical pipe. C. The flexible fitting is installed at the engine to isolate engine vibration from the exhaust piping. D. Only large radius "sweep" elbows are used in the exhaust system. Precautions provided on the typical installation drawings have been observed. F. Check engine lube oil, A. All load interconnects are complete and ready for load testing, Load test preparations are complete, 13, Control wiring is complete and ready for checking by Foley Machinery Co. technician. C. Any annunciators are installed and all wiring completed, D. Connections are completed on any Transfer Switches. BATTERIES REMARKS: A. Check to verify batteries are filled with battery acid. B. Batteries are connected to the battery charger and have been maintained at a fully charged condition during the installation period (temporary wiring to charger and batteries is advised if equipment will not be started within four (4) weeks of delivery). THE ABOVE ITEMS ARE COMPLETED AND THE GENERATOR IS READY FOR START UP SIGNED: PRINT NAME: COMPANY NAME:_ DATE: =w aU 3 :: v I Q a,• z g v O " 4 1' ao .� ttlikJ ml !LW it A Al 4 At ess ( A • / IIIt s I 1p 1 i; -; g 1 1 111 r i .t d o 1 a, 1 i d .t!.1 • v "no filia.1 1911:1:161$111411111 • A0•• illilloyipiiiii•••• • li °4 ! Ch . J, 1 I i 1 4 IBI 1 i I ill 11 qill i iv t 40 luhl ji l.. i E. lill Milli i li IA ;j1 it - g i till 2 i " 1 3 jr, 1 isWil I ' �, M 1 I'iIIIjIijI . • !jIiJi I as, riff ri '9111 1.11.11111 iiii ill 1.11 y its. ti 11 1111111 III . 1 Ili ilb 1611 1111 Ill iL I iiii 1 ii ..1 1 Ir. la] I 1 fp ii 1 Mill 3 iJi'iI UH tiijH I 1111111 4 • . Mil INI OHM 0 1 ln__ "',.,.1 I.inet� N 1 1 i; npoies PERMIT COORD COPY PLAN REVIEW /ROUTING SLIP 'IVITY NUMBER: ,. .MI01 -141 . DATE: 0 -09 -01 PROJECT NAME: TYCOM SITE ADDRESS: 3333 SOUTH 120T" PLACE XX Original Plan Submittal ,_.,,Response to Incomplete Letter #„,,..�,,, Response to Correction Letter # Revision # After Permit Is Issued Rt4) -1,` Division t t4X,'•z0,0f P` �N1W©ait Firg� P�revention AWL. b .23 .o Structural PlannlrTgli vision El] 3—o AWL, '6.23 J Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete Comments: Incomplete DUE DATE: 8 -14 -01 Not Applicable TUESITHURS ROU INC: Please Route Structural Review Required REVIEWER'S INITIALS: n No further Review Required DATE: APPROVALS OR CORRECTION : (ten days) Approved El Approved with Conditions REVIEWER'S INITIALS: DUE DATI_O9 -i 1 -S 1 Not Approved (attach comments) Q DATE: WIRKIMMURMINAILO.A: DUE DATE Approved J Approved with Conditions L Not Approved (attach comments) REVIEWER'S INITIALS: DATE: WRROUTE•DOC 5/99 PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: M101 -14'1 DATE: 8.09 -01 PROJECT NAME: TYCOM SITE ADDRESS: 3333 SOUTH 12Ot"' PLACE XX_ Original Plan Submittal „__,_,_.Besponse to Incomplete Letter #_„ ,..Response to Correction Letter # ,.,.,___.,.revision # After Permit Is Issued DEPARTMENTS: Building Division Nt Public Works ❑ Fire Prevention Structural Planning Division ❑ ❑ Permit Coordinator ❑ DETERMINATION OF COMPL : (Tues., Thurs.) Complete incomplete Ej Comments: DUE DATE. 8.14 -01 Not Applicable ❑ TUES/THURS ROUTIN Please Route REVIEWER'S INITIALS: iew Required ❑ No further Review Required DATE: APPROVALS Oj CQRRECTION : (ten days) DUE DATE 09 -11 -01 Approved ❑ Approv d ith Conditions Not Approved (attach omme ts) ❑ � , s�REVIEWER'S INITIALS: DATE: .�► CO ON O ; DUE DATE Approved ❑ Approved with Conditions ❑ Not Approved (attach comments) ❑ REVIEWER'S INITIALS: DATE: 1PRRQUTE.DQC 5/99 1§ 1g 0, PERMIT NO,: AT 0 1 6-- l4 BUILDiNC PERMITS INSPECTIONS ❑ 00001 Progress Inspection Status 0 0001)1 I're•construction ❑ 1100113 Investigation 0 00004 OK to Occupy ❑ 00005 Remove Stop Work Order ❑ 111006 Follow•up ❑ 110(817 i're•Muve inspection O 00050 WSEC Residential ❑ 110060.....,rWA Ventilation /Indoor AQC © 00170. NI.I:A inspection /1►hidufur Strad ❑ (101171 Mobile Ilome Ile Down Insp O 00072,,... .<, Marriage Lines 110090 Rested ❑ 00093...,,.,,. Fouling Drains ❑ 0111011 Foundation Footing% ❑ (N)2l0.>,Foundation Walls 1112311.....,,Foundation Insulation (1030( Concrete Slab/Slab Insulation 110350 Crawl Space 00400 Shear Wall Nailing 01)451) Plywood Wall Sheathing (1115011 Roof Sheathing Nailing ❑ 00525,,,...,,. Plywood Deek Nulling ❑ (1113311 Exterior Widl Sheathing O 11/161111 Masonry Chimney • 1100111,.....,L'hhnney Installation/MI I') put 11117011 braining (111750. Roof /Ceiling Inxulullun 111)11(111 Fleur (mutation 111111111:..,,,W4fl Insulation 0118112 Exterior )tout' In%ulutinn 11118113 thaelng Inspuction 1111813 Lighting and L'unlnils (11911) Suspended L'eiiimp 1111111 Interior Wallboard Pustening (1111111 Exterior Wallboard Fastening 01110 Pre•Move inspection 01115 Mnlor Inspection 01120 Pre•Dema 1140 Pre•reroof 114110 hint$ I'ir4 1700...,,,,, hinul•Iluiiding 01')011 lal11ul•Itert►t►1' 03 100 Situ Visit 4000 Special•Cuncret4 04011 Speciul•Ilnits In Conerclu (4001 Speciul•hlun►iltesisl Cone Pr01110 114003 Speciul•Iteinl'Steel1'r0str4ss 0 114004 Specrul• Welding ❑ i)4003....•,.,, Special.' ligl►•Slrcngih Robing ()41116 Spucial•tilrt►clural Masonry 1141107 Special•Iteinl'(iypsnin Concrete 04008 Spccial•Insululing Lone Dill 040119... Special•Sprny Fireproofing 0 041)111 Speciul•1'iling, Piers, Caissons Q 141)11 Spccial•!iliotcrctc ❑ 1)41)11 Spcciul•tiradin8, IsxcavlFill ❑ 14013 Speciul•Reiaining Wall c 1)41)14 Spcciul•I'uncls ❑ 114015 Special-Smoke Control Syslcn► TENANT NAME: ('ONi'1ITIONS #11) GL01,vi Geheru,kws `r 1)11111 No changes to plans unless approved by 1314 Div 111)10 Special inspection required, nolir'y 131dg Div 01)1 I Special inspector shall submit final signed report [J 0012 New ceiling grid & light fixture shall meet lateral bracing i: 0013 Partition walls attached to ceiling grid © 1014 headily accessible access In roil` mounted equipment O 11015 Engineered truss drawings & ales shall be on site d 0016 Exposed insulation hacking material ❑ 0017 Suhgrade preparation including drainage. excavation © 111118 Statement from roofing contractor verilj.ing fire retardant class ill root' * 01119..:.,.. All eonsInaction to he done in conli►rmtaice w /approved plans © "No work shall he dome in addition to those nuulitletutons:. <" 1002 .......... Plumbing permits shall he obtained through King Co ❑ 01)20 . —..... Sirucunul ohscrv130ov shall he provided liar this project ❑ 11121 ,..<.. • All food preparation establishments must have King Co ❑ 111122 ...,....,. Dire retardant treated wand shall have 1141110 311r04141 of ❑ 111123 .......... MHO' Building Division prior to placing any concrete 111124 ,.,,,,,... All spray applied Iireprouring shall he special inspected 111125 All wood to r4111ni0 in placed concrete shall he treated 0026 :,,::,.:All structural masonry shall be special inspected 0027 ::.:...,., Vtditlity of Permit 111128 ,.:: Rack storage II:111100s separate petmtil 00111 . :: :::: . Elecltieal prrmiit% ohm►ned through 1, & 1 1)11111:,,: <:.: No oeeul► mey or building Instil final imp by 1111g Div 111112 ., Remove all weeds. cuncrele, 311110 li►unlli0on3. 1140 C1111Crele IIOSb :<<,:<:::: Munuliaclurer3 installation i113tnlction3 required on 3110 "11111111411111111111 allowed per 11)97 WA Slate Energy Code.' 11053 :,,::,,::, t'tlnlacI PW I)Iv hi obtain insp fi►r water /sewer connect 011)11 „<,,:,.< A t' of t 1 will he required for Ibis permit 1111)1) ,,,,,:,:,. llnul optimal fi►r all '1'1 wlln the 1)01113 of the tit' hlull 111111 •,,...,, All mechanical work shall ht wider separate permit 111140 .:..,,,,,:All con %lruetion noise to be in compliance with 8,2'1'hIC 0041 Vuntilaiun is required for all new rooms & spaces ii2R j 11105 ,,..,:,.,< A11 permilf, lisp records &, approved plans available 0 11001► , ,, All structural eunerele shall he special inspected 9 ",applicant shall obtain a separate plumbing permit from King Co" "Anchoring . All new construct and 30h%110inl improvement shall he anchored to prevent 0411111)111" 11117 ,..,, All 31rncHnrul welding slpull he tinnu by WAIN) cerlillud inspcclnr (: 00118 , All high•3lrengih bolting shall be special inspected 1111119 Ilnlis installed in u011cr0(u shall 114 Special iospeetud -j 011.11 ,.,<Comply with requiremen1%of ITIG' 16.111 ❑ 01114 ,.,., Removal 01' septic stinks require approval and compliance with King Co I Width Dept. •• 'l lhliun required inspections from appropriate water 1L sewer districts" (l "Fuel horning appliances (_j "Appliimv4s. which generale.... . O "1Valer healer shall be anchoredl... £ J •'Iterool" B Plan Itevicwer: Pe111111 14011: f 1)01C: ti i; PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: MI01 •141 DATE: 8 -09-01 PROJECT NAME: TYCOM SITE ADDRESS: 3333 SOUTH 120'" PLACE ._._ Original Plan Submittal _Response to Incomplete Letter #o,_._ __Response to Correction Letter # Revision # After Permit Is Issued DEPARTMENTS: Building Division ❑ Public Works ❑ Fire Prevention iltr Structural Planning Division ❑ Permit Coordinator ❑ DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete ❑ Comments: Incomplete ❑ DUE DATE: 8 -44 -01 Not Applicable ❑ TUES/THURS ROUTING: Please Route ❑ Structural Review Required REVIEWER'S INITIALS: No further Review Required DATE: APPROVALS OR CORRECTIONS; (ten days) Approved E Approved with Conditions REVIEWER'S INITIALS; ti`ti / DUE DATE 09- 11 -Q1___ Not Approved (attach comments) ❑ DATE: ir -01 CORRECTION ON: Approved Approved with Conditions REVIEWER'S INITIALS: DUE DATE. Not Approved (attach comments) ❑ DATE: 1PRROUTE.000 5/99 ig PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: .MI01 -141 PROJECT NAME: TYCOM SITE ADDRESS: 3333 SOUTH 120TH PLACE Original Plan Submittal DATE: 8 -09 -01 Response to Incomplete Letter #_,,,�,,, Response to Correction Letter # __Revision # ...After Permit Is issued DEPARTMENTS: Building Division Public Works Fire Prevention Structural Planning Division Permit Coordinator ❑ DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete Comments: r, Incomplete ❑ DUE DATE: 8 -14 -01 Not Applicable ❑ TUES/THURS ROUTING: Please Route ® Structural Review Required El No further Review Required REVIEWER'S INITIALS: AJ1 DATE: /14' JJJIOVALS OR CORRECTIQ: (ten days) Approved ❑ Approved with Conditions REVIEWER'S INITIALS: C:1 DUE DATE OI,1�a,_,._ Not Approved (attach comments) DATE: CO O : DUE DATE. Approved El Approved with Conditions L Not Approved (attach comments) Ej REVIEWER'S INITIALS: DATE: WRROUTE.000 5/99 PLANNING DIVISION COMMENTS DATE: August 14, 2001 PROJECT NAME: Tycom Global Network PLAN CHECK NO,: MI01 -141 Plan Reviewer: Contact Nora Gierloff at (206) 431 -3670 if you have any questions regarding the following comments. If you cannot supply adequate information about the noise radiating from the generator enclosure ventilation openings to your acoustical engineer prior to permit issuance we will require Meld testing to verify compliance with the noise ordinance, C: Worn 'sjileAl.RT1'ERS'.M101.141.1XC PLAN REVIEW /ROUTING SLIP ACTIVITY NUMBER: MI01 -141 PROJECT NAME: 1 YCOM SITE ADDRESS: 3333 SOUTH 120TH PLACE XL_ Original Plan Submittal DATE: 8 -09 -01 ._Response to Incomplete Letter #___., Response to Correction Letter # # After Permit Is Issued PEPARTMENTS: Building Division ❑ Public Works Fire Prevention Structural Planning Division ❑ Permit Coordinator ❑ DETERMINATION OF COMPLETENESS: (Tues., Thurs.) DUE DATE: 8-14 -01 Not Applicable ❑ Complete ❑ Comments: Incomplete ❑ TUES /THURS ROUTING: Please Route ❑ Structural Review Required REVIEWER'S INITIAL No further Review Required DATE: (g ' AD) P AP,_ OVALS ,OR CORRECTIONS: (ten days) Approved ❑ Approved with Conditions ❑ REVIEWER'S INITIALS: DUE DATE 09-11-01 Not Approved (attach comments) ❑ DATE: CORRECTION N O : DUE DATE Approved E Approved with Conditions ❑ Not Approved (attach comments) El REVIEWER'S INITIALS: DATE: 1PRROUTE.DOC 5/99 city of Tukwila Steven M. Mullet, Mayor Department of Community Development Steve Lancaster, Director September 27, 2002 Mr, Larry Soto J. A. Jones Construction 3343 S 120 PI Tukwila, WA 98168 RE: Permit Application No, MI01-141 Location: Tycom Global Network - Caterpillar Power Generator System 3343 S 120 PI Dear Permit Holder: In reviewing our current records the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the Uniform Building Code and /or Uniform Mechanical Code, every permit Issued by the Building Official under the provisions of this code shall expire by limitation and become null and vold If the building or work authorized by such permit Is not commenced within 180 days from the date of such permit, or If the building or work authorized by such permit is suspended or abandoned at any time after the work is commenced for a period of 180 days. Based on the above, you are hereby advised to: 'Cali the City Of Tukwila Permit Center al (200) 431.3870 to arrange for the next scheduled Inspection This Inspection Is Intended to determine If substantial work has been accomplished since Issuance of the permit or last inspection; or if the protect should be considered abandoned. The Building Code does allow the Building Official to approve a ono4lme extension uo fo 180 dava. Extension requests must be In writing and provide satisfactory reasons why circumstances beyond the applicant's control have prevented action from being taken. In the event you do not call for the above Inspection or request and receive an extension prior to October 10, 2002, your permit will become null and void and any further work on the protect will require a new permit and associated fees. Thank you for your cooperation In this matter. Sincerely, Kathryn A. Stetson Permit Technician Xc: ,Peropli FIN No.MI01.141 : } Bob Benedicto, Building Official 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone: 206.431.3670 • Fax: M.431-3665 eed Current Contractor Registration Card: Yes eed to Enter Contractor Information in Sierras Yes