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HomeMy WebLinkAboutTIC 2017-01-24 Item 2E - Purchase - Stanley Water Hydrant SaverCity of Tukwila Allan Ekberg, Mayor Public Works Department - Bob Giberson, Director INFORMATIONAL MEMORANDUM TO: Transportation & Infrastructure Committee FROM: Bob Giberson, Public Works Director BY: Pat Brodin, Operations Manager CC: Mayor Ekberg DATE: January 20, 2017 SUBJECT: Purchase of Water Hydrant Saver ISSUE Committee approval of the purchase of a capital equipment item per TMC 3.32.040. BACKGROUND The City of Tukwila Municipal Codes requires all unbudgeted capital equipment valued at over $5,000.00 to be approved by Council Committee. The proposed purchase of a hydrant saver was not listed in the capital machinery and equipment listing for the 2017 -2018 biennial budget, therefore it requires Committee approval. Every year the Water division is required to excavate and replace fire hydrants that cannot be repaired. In many instances the repair cannot be accomplished because the internal valve seat cannot be removed with our current manually operated removal tool. Average material costs to excavate and replace a fire hydrant is approximately $4,000.00. The Stanley Hydrant Saver is a hydraulic impact wrench that will make hydrant valve seat removal more cost effective and ergonomically safe for the operator (see video www.youtube.com /watch ?v= XfPDIrkDN3g). ANALYSIS The purchase of the hydrant saver is within the budgeted amount of $8,500.00 for water small tools and minor equipment. RECOMMENDATION Committee approval for the purchase of the Stanley Hydrant Saver in the amount of $6,022.50, with sales tax included. Attachment: Stanley Hydrant Saver Brochure Current method to remove fire hydrant w:\shared copy only\pat\info memo water hydrant saver 012017.docx 43 HYDRANT SAVER STANLEY: Hydraulic Tools QUICK AND EASY VALVE SEAT REMOVAL ...WITHOUT EXCAVATION! Hydrant seat removed in Tess than 5 minutes! Safe and effective method without reconstruction. • SIMPLE: Easy to use, turning a once - difficult application into a routine operation • COST EFFECTIVE: Pays for itself in the cost of replacing 2 -3 hydrants • ENVIRONMENTALLY FRIENDLY: By extending the life of a hydrant and not scrapping difficult -to- recycle materials Volt NO HYDRANT REPLACEMENT Out -of- service hydrant restricts fire /rescue service. Hydrant Replacement Costs: • Excavation • Curb, sidewalk and street repair • Cost of new hydrant • Time & Labor • Other utility obstacles Hydrant repaired with large crew to manually remove valve seat. Unsafe Methods: • "Cheater Bars" • Backhoe • Truck with chains Not Effective: • Bars break • Not enough torque • Risk of back injuries IMPROVED ,re_tt,vd. REMOVING FIRE HYDRANT i MAIN VALVE 1. Remove four bonnet bolts and turn operating nut in the open- ing direction until free of the stem. Remove bonnet. 2. Remove four bolts in stuffing box. Lubricate A -24099 Brass Sleeve. Slide Sleeve over thread- ed area of stem to protect 0 rings from damage by threads. Lift stuffing box off carefully. Remove brass sleeve. 5. Remove lower stem nuts while stem and valve assembly is still in seat wrench. Replace dam- aged or worn parts. rift 3. en- gages lugs on seat ring. Screw seat wrench stem extension on to hydrant stem until pin en- gages top of seat wrench. If non - adjustable type, use operat- ing nut instead of seat wrench stem extension.) Shut off water at the gate valve. Turn wrench counter - clockwise to unscrew seat r: ng. 6. Reassemble and use seat wrench to hold valve assembly while tightening lower stem nuts firmly to stem. Put on a new copper- asbestos gasket. To do this, place gasket in one side of groove in seat ring with seam of gasket facing outward. Work- ing in both directions with the thumbs, push the gasket out- ward and downward until gas- ket is snugly seated into groove. 40 J 4. Lift stem, complete valve mechanism, and seat wrench as a unit from hydrant barrel.... 7. Loosen seat wrench extension (or operating nut) so seat ring has some float in seat wrench. Replace complete working parts and seat wrench assembly in hy- drant barrel. 6 8. Screw seat ring in place by turning seat wrench clockwise. Turn water on at gate valve. Remove seat wrench. 9. Check stuffing box gasket. Lubricate A -24099 Brass Sleeve. Slide Sleeve over threaded area of stem to protect '0" rings from damage by threads. Place stuffing box in position and bolt to barrel. Remove Brass Sleeve. Pour Mueller Hydrant Lubricant into oil reservoir until THREE - QUARTERS of an inch from top. 10. Replace bonnet. Turn operat- ing nut in closing direction to en- gage stem. If bonnet has filler plug, make sure that the filler plug hole is aligned with the offset portion of the oil reser- voir. Bolt in place. 45