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HomeMy WebLinkAboutPermit M13-094 - SUBWAY - REPLACE ROOF TOP UNITSUBWAY 301 TUKWILA PKWY M13-094 City ogukwila • Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Inspection Request Line: 206-431-2451 Web site: httn://www.TukwilaWA.gov MECHANICAL PERMIT Parcel No.: 0223000010 Address: 301 TUKWILA PY TUKW Project Name: SUBWAY Permit Number: M13-094 Issue Date: 05/23/2013 Permit Expires On: 11/19/2013 Owner: Name: BETA HOLDINGS LTD Address: 18827 BOTHELL WAY NE , BOTHELL WA 98011 Contact Person: Name: IVAN BAKA Address: 2921 RUSSELL WY , LYNNWOOD WA 98087 Email: Contractor: Name: FIVE STAR COMFORT LLC Address: 2921 RUSSELL WY, SUITE A , LYNNWOOD WA 98087 Contractor License No: FIVESSC881L2 Phone: 425 344-5438 Phone: 425-344-5438 Expiration Date: 06/22/2014 DESCRIPTION OF WORK: REPLACE EXISTING ROOFTOP UNIT Value of Mechanical: $7,800.00 Type of Fire Protection: UNKNOWN Electrical Service Provided by: Permit Center Authorized Signature: Fees Collected: $281.56 International Mechanical Code Edition: 2009 Date: C— J 13 I hereby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this mechanical permit and agree to the conditions on the back of this permit. Signature: Print Name: Date:5- 2 2 -- 2.o/5 This permit shall become null and void if the work is not commenced within 180 days from the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. A....• IRA&" A/1 ft RAI AGA Drin+c'1• ng_9429R11 PERMIT CONDITIONS Permit No. M13-094 1: ***BUILDING DEPARTMENT CONDITIONS*** 2: No changes shall be made to the approved plans unless approved by the design professional in responsible charge and the Building Official. 3: All mechanical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center (206/431-3670). 4: All permits, inspection records, and approved plans shall be at the job site and available to the inspectors prior to start of any construction. These documents shall be maintained and made available until final inspection approval is granted. 5: Readily accessible access to roof mounted equipment is required. 6: All construction shall be done in conformance with the approved plans and the requirements of the International Building Code or International Residential Code, International Mechanical Code, Washington State Energy Code. 7: Remove all demolition rubble and loose miscellaneous material from lot or parcel of ground, properly cap the sanitary sewer connections, and properly fill or otherwise protect all basements, cellars, septic tanks, wells, and other excavations. Final inspection approval will be determined by the building inspector based on satisfactory completion of this requirement. 8: Manufacturers installation instructions shall be available on the job site at the time of inspection. 9: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206-431-3670). 10: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206-431-3670). 11: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. doc: IMC -4/10 M13-094 Printed: 05-23-2013 CITY OF TUKW,1 Community Developm_.._ Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 http://www.TukwilaWA.gov MECHANICAL PERMIT APPLICATION Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. **please print** a� 1rJ� kr1 King Co Assessor's Tax No.: Site Address: Tenant Name: r.,i M ira R%e./l O'227-79Q-DO(u Suite Number: Floor: New Tenant: ❑ Yes ❑.. No Name: %i7z madq Address: m 2 t e f( ve City: Be/kvae State: (4/. C ATF RS®N PFJ y c-�s,l,..,w Company Name: 1%Q ,6, Name: Address: 2% �S'eft of City:. 4,4-44"00 I State: Addressl:`�OR ,r1/1,4/ Q Arl /25.-.3 City: State: Zip: ZZ5ZPhone: ax: Tukwila Business License No.: Email: MECHANIC,tkL CONTRACT 1RjNFORMATI IN'' Company Name: 1%Q ,6, _ //' l� Address: 2% �S'eft of City:. 4,4-44"00 I State: Zip: efto Phone: (,,,r5, -.._se( ci s?x: Contr Reg No.: Q e.,'gJ xp Date: Tukwila Business License No.: Valuation of project (contractor's bid price): $ 2 (C2cV Describe the scope of work in detail: J�2%�PCtC- e l e Use: Residential: New ❑ Replacement Commercial: New ❑ Replacement Fuel Type: Electric Gas Other: HAApplications\Forms-Applications On Line \2011 Applications\Mechanical Permit Application Revised 8-9-11 docx Revised. August 2011 bh Page 1 of 2 erk Indicate type of mechanical work being installed and the quantity below: Unit Type Qty Furnace <100k btu 1 Furnace >100k btu I Floor furnace Suspended/wall/floor mounted heater Appliance vent j Repair or addition to heat/refrig/cooling system Air handling unit <10,000 cfm Unit Type Qty Air handling unit >10,000 cfm Evaporator cooler Ventilation fan connected to single duct Ventilation system j Hood and duct Incinerator — domestic Incinerator — comm/industrial Unit Type Qty Fire damper Diffuser Thermostat Wood/gas stove Emergency generator Other mechanical equipment Boiler/Compressor Qty 0-3 hp/100,000 btu 3-15 hp/500,000 btu 15-30 hp/1,000,000 btu 30-50 hp/1,750,000 btu 50+ hp/1,750,000 btu Value of construction — in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the permit center to comply with current fee schedules. Expiration of plan review — applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may grant one extension of time for additional periods not to exceed 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 International Building Code (current edition). 1 HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWN OR AUTHORIZED AGENT: Signature: Print Name: --L -'/'." Day Telephone: e 2 5--- —3-"C'Scr Date: 0.5777-x0//Z Mailing Address: 2-4 % i21.. 'e /1 1.v4 H:\Applications\Forms-Applications On Line\201 I Applications\Mechanical Permit Application Revised 8-9-11. docx Revised: August 2011 bh City State Zip Page 2 of 2 City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206-431-3665 Web site: http://www.TukwilaWA.gov Parcel No.: 0223000010 Address: 301 TUKWILA PY TUKW Suite No: Applicant: SUBWAY RECEIPT Permit Number: M13-094 Status: PENDING Applied Date: 05/20/2013 Issue Date: Receipt No.: R13-01671 Payment Amount: $281.56 Initials: JEM Payment Date: 05/20/2013 10:18 AM User ID: 1165 Balance: $0.00 Payee: IVAN BAKA, FIVE STARS COMFORT TRANSACTION LIST: Type Method Descriptio Amount Payment Credit Crd MC Authorization No. 393917 ACCOUNT ITEM LIST: Description 281.56 Account Code Current Pmts MECHANICAL - NONRES PLAN CHECK - NONRES 000.322.102.00.00 225.25 000.345.830 56.31 Total: $281.56 arinf d INSPECTION NO. INSPECTION RECORD Retain a copy with permit PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 f_ (206) 431-3670 Permit Inspection Request Line (206) 431-2451 /)'2o3 -©5'y Project: .. - ?/Z3 4)#9 y Type Inspection: /°r0 7/6h'- TA/ Address: ,3C.) / �Z/�4dii9L9 Dat lled: %� -_ Special Instructions: /)WT ,414 /49.1-76-73D- Date Wanted:. / , ,..5 - `T — /....3p.m. a.m. Requester: Pho e o: 45981 7 M,Approved per applicable codes. Corrections required prior to approval. 1 COMMENTS: 6) A-70>,,6 /A/ -_ ict/ c- ` ,-,,,y;�, 6m,d4 lain/99 fi specto . Dee: 24/ 3 R INSPECTION FEE REQUIRED. Prior to next inspection, fee must be R at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. REVISIONS No changes shall be made to the scope • of r.fork without prior approval of Building Division.. • e: rr:luire a nc-•,.../ p!71 hittaI 2 pan fec_.t71- 13 FILL ZOPY rmo.re‘ kS"6-0.l1 • w approval is subject to errors and omission )i construction documents does not au Ori ;1•'`ty ,Ildopted code or ordinance. aCi Field py and .. JA,/ 5- 2 ?-c( City Of Ttikwila BUILDING DIVISION REVIEWE CODE COMI APPRO MAY 2 2 )FOR LIANCE ED 2013 hem ,c4t ed: RECEIVED CITY OF TUKWILA MAY 2 0 2013 PERMIT CENTER SEPARATE PERMIT EOUIRED FOR: 0 Mechanical &Electrical fPIumbIng Cktas Piping of Tukwila EL DIVISION City of Tukwila BUILDING DIVISION M12 -o'1 CONTUrr STMT.° IP. 0. AMMON EDGE EXEEPr. .r_ 1.r., o.ETA.wTMOUND PENNE/EN 40. RIGE -LEVEL C..04 044 SECts. 4/ WEN TO rops .4.410 :PLAY TIRE] Oa WO .04 CP Pr ON II ON Oa 611El 00.117 544 Sr.4.4411 CuT EMPO N.M. TO FLOOR CR PCOF 411PLORRE /NO roposs TEE RUNNER LOOONG PIN TO FOOTEN CROSS N412 CA SEisuK vur rxu one 440. PLANE OF Or PAO/ WM RUNNER. PEPTIC. 4/014 43. 41. TIRES SECURED ION. On PERU EYE SCREW EMT. MP MN/ MOUND /REIS or — wr�,awr.wan TYP. CEILING BRACING DETAIL JIB 4_ 1.0444 mr1 4/5144144044.5 - ma. EPONCEO POTPIE EXCEEDS 6UPPORT ET 400 MOW TY .4.444.114 NaNGENS — ATTACH TO EXIST. ROOF STRUCT. -W)-(5 C. - 2(-ML1R5Ns 16' 0.C. — DIAGONAL BRACE W 0'-0' 0.C. ALTERNATE DIRECTION (31/2 MIL. STUD) ?�> :323 it., EXISTINAUSP. A� YCEWNG EW 11 ESTROO UO PER t'i CI a 6.'311I2'14131.STUDS Wi18' / rpC. WAY PAINTED •/ v-4SEM(0E0SSIGWBW 1 •y•RRE?ESTROOM V..> SAI• ry EP. COMET LION/ PIXT.PRE — — wuw pm SYSTEM 1-41 OPER EE=�T.nTES CE140 W.. POO WNW. PEWERATO. LIGHT FIXTURE BRACING.DETAIL • r•-`. 5 QEILING �I — ATTACH 1'6 TOP▪ TRACI( ' II W/1,0 SHEETMTL I I SCREWS W.1S'OC. I bb — NEW ZXZSUSP. .- u CEILING OPD ,- / 3 1? 22 GAyETAL7 STUD W IC O.C. W 112A GWB EAC SAT I PVP. CU I I 1' RAMSET 1508 POWER ACUATED FASTENER W 16' O.C.. TYP. BASE PER SHEET A2.02 EX IST CONC. SLAB ON GRADE I TYP. WALL SECTION / BRACING DETAIL SCALE: 1? • 1'd I 1 03 II 0 i Cr S48D BA}T,INSUL. of CECEILIN pApB O E�,rr {L NEW ZX2SUSP.5 0 CEILING GTO • ;3.12' 22 GAe METAL TSTUDW IEO.C.W il?GWBEACRSIDE — PVA PRIMER 8 PAINT SOUND BATT 144501. W RESTROOM NEW WALLS TILE FLOOR / WC39' RADIUS CAVE BASE PER SHEETY2:b2 _ j I 1.1 II /1 I r ® HARD LID (S RESTROOMS DETAIL 8 7,0 • 0.4 SCALE: 1/2'. 1'.7 { 00 s 0) a) GE) 0 C N N 0) F D co I d 07 m N< 3303 C W Q 0 sw N 2 H DETAILS A4.01 Carney Corporation • SYracuv. N Y 13221 Combination Heating/Cooling Units ©del t ,/� FILE COPY Lcl ©© V 67 NDEX >•#° �. ,:;>f� >. .{#;,,:ryr:., :i t c �7 ..�•,:.�i',�¢ ''. SY: Yet:.. t.f_.�, .. �, swt's: acr';Y fb Page SAFETY CONSIDERATIONS 1 INSTALLATION 1-16 Step 1 — Provide Unit Support 1 • ROOF CURB • SLAB MOUNT Step 2 — Field Fabricate Ductwork 1 Step 3 — Rig and Place Unit • POSITIONING Step 4 — Install Flue Hood 3 Step 5 — Trap Condensate Drain 3 Step 6 — Install Gas Piping 3 Step 7 — Make Electrical Connections 3 • FIELD POWER SUPPLY • F=IELD CON "1 ROL WIRING • HEAT ANTICIPATOR SETTINGS Step 8 — Make Outdoor Air Inlet Adjust- ments and Install Outdoor Air Hood 10 • OPTIONAL Ot1TDOOR AIR DAMPER • OPTIONAL ECONOMIZER Step 9 — Adjust Evaporator Fan Speed 16 START-UP 16,17 SERVICE 18-22 SAFETY CONSIDERATIONS REVIEWEEFFORron and servicing of air conditioning r be hazardous due to system pressure components. Only trained and quali- APPROVE 1t -vice personnel should install, repair or service air cor ditioning equipment. MAY 2 nan }�uncttisrSof clean ng coils and sfilters rand A replacing filters. All other operations should be per - r ed.�6��,+ trai led service personnel. When working City of � ►t.k diticningequipment, observe precautions BUIL.OtNOtDP1I �irr, tags and labels attached to the unit y precautions that may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations. CODE coli tt, Carrier Corporation 1984 INSTALLATION NOTE: 004,005,006 size units in California require the installation of an accessory NOx baffle. Refer to Accessory NOx Baffle Installation Instructions for details. Step 1 — Provide Unit Support ROOF CURB (Downshot Units Only) — Assemble and install accessory roof curb in accordance with instructions shipped with curb. Curb details and information required to field fabricate a roof curb are shown in Fig. 1. Install insulation, cant strips, roofing and flashing as shown. Ductwork must he attached to eurh. Curb should be level. Unit leveling tolerance is 1/16 in. per linear foot in any direction. This is necessary for unit drain to function properly. Refer to Accessory Roof Curb Installation Instructions for additional information as required. SLAB MOUNT (Horizontal Units Only) — Provide a level concrete slab that extends a minimum of 6 in. beyond unit cabinet. The slab should be 8 in. thick with 4 in. above grade. Install a gravel apron in front of condenser air inlet to prevent grass and foliage from obstructing airflow. Trap condensate drain. Allow for trap when pouring slab. Step 2 — Field Fabricate Ductwork — On downshot units secure all ducts to roof curb and building structure. ..,1„ 2ss.x �xrzt�, Insulate and weatherproof all external duct- work, joints and roof openings with flashing and mastic in accordance with applicable codes. Ducts passing through an unconditioned space must be insulated and covered with a vapor barrier. A minimum clearance is not required around ductwork. Cabinet return air static shall not exceed -.35 in. wg with economizer or -.45 in. wg without economizer. Step 3 — Rig and Place Unit — Inspect unit for ED transportation damage. File any claim with trans- KWILlIPrtation agency. Keep upright and do not drop. MAY 2 0 2013 19y-01 COUNTER FLASHING (FIELD SUPPLIED) ROOFING FELT (FIELD SU CANT STRIP(FIELD SU' Fig. 1 — Roof Curb Details 2 • • Spreader bars arc not required if top crating is left on unit. Rollers may be used to move unit across a roof. Level by using unit frame as a reference, leveling tolerance is ± 1/ 16 in. per linear foot in any direction. See Fig. 2 for additional information. Weight is shown in Table I. Lifting holes are provided in base rails as shown in Fig. 2. Refer to rigging instructions on unit. POSITIONING Maintain clearance around and above unit to provide minimum distance from com- bustible materials, proper airflow and service access. See Fig. 3 and 4. Do not install unit in an indoor location. Do not locate unit air inlets near exhaust vents or other sources of contaminated air. Although unit is weatherproof, guard against water from higher level runoff and overhangs. Locate mechanical draft system flue assembly at least 48 in. from any opening through which com- bustion products could enter the building, and at least 48 in. from an adjacent building. When unit is located adjacent to public walkways, flue assembly must be at least 7 ft above grade. After unit is in position, remove polyethylene shipping wrapper and rigging skids. Step 4 — Install Flue Hood — Flue hood and screen are shipped screwed to the basepan in furnace compartment. Remove from shipping location and using screws provided, install flue hood and screen in location shown in Fig. 3 or 4. On 48LD'1'004-006 units, a flue restrictor plate M UST be assembled to the flue discharge. The plate is shipped with the flue hood package. Install as shown in Fig. 5. Step 5 — Trap Condensate Drain — See Fig. 3 or 4 for drain location. A 7/8 -in. preformed drain hose is shipped clamped to the indoor basepan. At instal- lation, re-route the hose so it passes through the hole in the indoor basepan and unit base rail. When installed properly, the hose protrudes through the base rail one inch. Replace clamp over the hose where hose passes through the basepan to ensure that hose remains level. Usc a trap at least 4 in. deep and provide protection for trap against freeze-up. Step 6 — Install Gas Piping — Unit is equipped for use with type of gas shown on nameplate. Refer to local building codes, or, in the absence of local codes, to ANSI Z223.1-1980 entitled National Fuel Gas Code. Natural gas pressure at unit gas connection must not be less than 5 in. wg or greater than 13.5 in. wg while unit is operating. Size gas supply piping for 0.5 in. wg maximum pressure drop. Do not use supply pipe smaller than unit gas connection. Sec Fig. 6 for typical pipe guide and location of external manual main shutoff valve. For LP gas units, pressure at unit gas connection must not be less than 12 in. wg or greater than 13.5 in. wg. A I / 8 -in. N PT plugged tapping, accessible for test gage connection, must be installed immediately up- stream of the gas supply connection to the furnace. 3 Step 7 — Make Electrical Connections FIELD POWER SUPPLY 004,005,006,007 — All units except 208/230 -volt units are factory wired for the voltage shown on the nameplate. If the 208/230-v unit is to be connected to a 208 power supply, the transformer must be re- wired by connecting the blue wire to C-13 and the red wire to C -DUI . 48H DD,LDD/ HD,LD008 230- and 460 -,volt units are factory wired for the voltage shown on nameplate. If unit will be connected to a 208 power supply, the transformer must be rewired by connect- ing the black wire to the 200 -volt lead and insulating the 230 -volt lead. 48HHD,LHD/HH,LH008 — 230- and 460 -volt units are factory wired for the voltage shown on nameplate. if 208/ 230 -volt unit will be connected to a 208 power supply, the transformer must he rewired by connecting the blue wire to C-13 and red wire to C -DUI I. All Units — Refer to unit label diagram for addi- tional information. Pigtails are provided for field service. Use factory -supplied splices or UL - approved copper/ aluminum connector. When installing units, provide a disconnect per NEC. All field wiring must comply with National Elec- trical Code and local requirements. Install conduit connectors in side panel openings indicated in Fig. 3 or 4. Route power lines through connector to terminal connections as shown in Fig. 7. Voltage to compressor terminals during opera- tion must be within voltage range indicated on unit nameplate (also see Table 2). On 3-phase units, voltages between phases must be balanced within 2% and the current within 10%. Use the formula shown in Table 2, Note 2 to determine the%voltage imbalance. Contact local power company for cor- rection of improper voltage or phase imbalance. Operation on improper line voltage or excessive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation would invalidate any applicable warranty. FIELD CONTROL WIRING -- Install a Carrier - approved accessory thermostat assembly according to installation instructions included with the acces- sory. Locate thermostat assembly on a solid wall in the conditioned space to sense average temperature. Fig. 2 — Rigging Details 4 Table 1 — Physical Data UNIT SIZE 48 SERIES 004 008 006 006 007 008 008 OPER WT (Ib) Unit with Economizer LDT HOT I LDT HDT 660 685 LOT 640 ! 665 HH 660 - LH__- 640 - HD 720 745 HH HD,HH LD,LH 886 946 ILO) HDD,HLD LDD,LHD 941 996 ILD0) 630 655 650 630 675 I 655 720 - 890- 950 (HD) 945 1005 (HDD) Roof Curb 130 130 130 - - 130 - 126 (HD) 125 (1.0) 126 (HDD) 1251LD0) COMPRESSOR Qty Type 1 M4023E 1 P53260 1 P60268 1 P60.6- 1 P77 1 Ho metic 2 P46 Oil (oz) 42 66 88 74 74 124 124 REFRIO IR•22) Capillary Controlr Charge (Pb) 5 1 4 8 7 2 7 2 y 9 3 1 9 9 1 6 2 per systom GONG COIL Capper Tube, Aluminum Plate Fins Rows 2 2 2 2( 3 2 Fine/in 170 170 140 140 J 140139 I Total Face Area (sq ft) 6 3 6 3 9 73 9 73 i 10 8 15 6 COND FAN Propeller Type Nom Ctm 2200 3100 3800 3800 4000 4500 MDip (inn 1 1 221 22 1 22 1 22 1 22 I 1 22 Motor H r/ 'h A 'h A Motor Rpm 850 1075 1075 1075 1075 ll 1075 EVAP COIL Copper Tube, Aluminum Plate Fins Rows 2 2 3 3 4 3 1100/111 140 140 140 140 140 139 Total face Area (04 ft) 5 33 5 33 5 33 5 33 6 3 8 2 EVAP FAN HDT LDT HH LH Qty Size (in) 1 10.10 1 10.10 1 11x10 1 11.10 1 11.10 1 11.10 1 11.10 1 12x12 Type DO DD DD DO BO 130 8D BO Nom Cfm 1200 1500 2000 2000 2000 2000 2200 3000 Motor Hp Std '4 ;4 1 ,A h 1'. 14 1 0 Opt IS - 1 14 1 1 1 5 Nom Motor Rpm - - - - 1725 - 1725 - Std/Opt Low 800/ 890 890 1000 890/1000 - 890/1000 - - High 850/1050 1000 1130 1050/1130 - 1050/1130 - - Rpm Range Std - - ---- - 630. 960 - 796-1130 838-1032(@ 2turns open) Opt .- -- - - 796.1130 - 930-1260 852-1127(4111 turn open) Motor Pulley Std - - - - 1 9-2 9 - 2 4-3 4 2 4-3 4 Pitch Diam Opt (in ) - - - •--- 2 4.3 4 - 2 8-3 8 2 4-3 4 Fan Pulley Std --- .--- - - 5 2 - 5 2 5 0 Pitch Diem Opt (in) - •- -- - 5 2 - 5 2 5 0 Belt. Qty Type. Length lin: - - -- -- 1 A 43 - 1 A 43 1 A 45 Speed Change per Full Std - - - - 66 - 66 65 Turn of Moveable Opt Pulley Flange (Rpm) -- - - - 66 - 66 69 Moveable Pulley Max Full Turns from Closed Position - - - - 5 -- 5 5 Factory Setting Std - - •-- - 2 - 2 4 Full Turns Open Opt - - - -- 2 - 2 41/2 Factory Speed Setting Std - - -- - 830 - 995 907 (Rpm) Opt - - - - 995 - 1130 885 FURNACE SECTION LOT HDT LDT HDT LDT HH LH HD HH HD,HH LD,LH HHD,HOD LDD,LHD Temp Rise (F) 30.60 35-65 30-60 35-85 30-60 35-65 3060 35.65 35-65 35.65 15-45 35-65 15.45 Heating Input IBtuh) 80,000 120,000 80,000 120,000 80,000 120,000 80,000 120,000 120.000 203.000 114.000 203,000 114,000 Output Cap (Stub) 61,600 92.400 61.600 92,400 61.600 92.400 61,600 92,400 92,400 160.370 91.200 160.370 91.200 Burner Orifice Diem (in . drill size) Natural Gas 116 32 132 29 113 33 132 29 113 3.3 Pilot Orifice Diam .. (In drill size) Natural Gas 033 66 036 64 033 66 036 64 033 66 • Thermostat Heal Anticipator Setting 460v. 1 2. ..12 208/230v 1 0 1 0 HIGH -PRESS SWITCH Cutout (psigt - 428 ± 7 Reset (psig) - 320 ± 20 LOW.PRESS SWITCH (Suction Line) Cutout (pig) 27 ± 4 27 a 4 Reset (Paig1 67 ± 7 67 ± 7 AIR INLET SCREENS Qty. Size (in 1 1 32 19.1/2 2 1901x15 RETURN AIR FILTERS Qty Size pn) 1 1645.1 1.-.20.25x1 2 16.20.1 2 20.20.1 BD - Belt Drive DD - Direct Drive 5 �ts�satur.. Fig. 4 — Horizontal Base Unit Dimensions 7 Fig. 5 — Flue Hood Details; 48LDT004-006 Units BLK YEL 9 EOUIP GND r III FIELD POWER SUPPLY LLl_ rbI SCON NECT1 230-1-60 L PER NEC I 004,005,006,007 UNITS BLK 'I YEL R I I I I I I I EOUIP I GND BL I 1 r--� i 1 ! I . FIELD POWER SUPPLY TO 111 I COMP r DISCONNECT , 208/230-3-60 (SEE NOTE) L,. PER NEC J 004,005,006,007 UNITS pi `NPT plug is field supplied NOTE Follow all local codes Fig. 6 — Gas Piping Guide II 13 21 23 TO COMP 460-3-60 BLK YEL R 9 EQUIP GND BLU-� I j --i1� 1 1 1 1 FIELD POWER SUPPLY 1111 rDisCoNNECTI PERNEC j 004,005,006,007 UNITS i TO INDOOR FAN CONTACTOR BLK 'I YEL R EQUIP GND BLU -- 1 r --OD 1 1 I FIELD POWER SUPPLY 1.11! rDISCONNECT, PER NEC J 008 UNITS Factory Wiring Field Wiring NOTE If connected to 208-v power supply, rewire unit transformer no 1 by 1 Connecting blue wire from transformer no 1 to C-13 2 Connecting red wire from transformer no 1 to C-DU1 Fig. 7 — Power Wiring Connections 8 • Table 2 — Electrical Data U NIT 48 NRIES VOLTS -PH -HZ VOLTAGE RANGE COMPR OUTDOOR FAN MTR INDOOR FAN MTR COMBUSTION • FAN MTR POWER SUPPLY Min Max RLA LRA Qty FLA Hp FLA FLA MCA MOCP (Amps)` LDT004 208/230-1-60 197 187 414 197 254 254 508 254 22 2 15 1 100 100 1 1 1 1 2 2 2 2 75 75 6 9 6 9 3.5 6 9 6 9 3 5 6 9 90 90 57 40 30/30 15 50 45/45 25 208/230-3-60 0 �-3-60 46��-75 208/230-1-60 ..` 7 6 28 1 36 5 106 1 1 ,_—« 2 9 75 .90 .90 .57 90 46 35 20 19 60 208/230-3-60 460 3-60 187 414 254 508 18 3 9 2 105 35 41 1 1 1 2 9 1.5 2 9 75 .75 75 45/45 25 20 575-3-60 517 633 8 3 HDT/LDT006 LHOO6 230.1-60 207 254 28 5 130 1 2 9 2 9 1 5 2 9 2 9 1 00 8 0 90 55 50 208/230-3-60 460-3-60 575-3-60 187 414 517 254 508 633 20 9 10 4 8 3 98 49 41 130 98 1 1 1 1 1 1 1 0750 75 100 1 00 50 50 75 40/40 8 0 3 5 40 6 9 6 975 80 6 9� 80 90 45/45 25 45 57 L 90 20 30 HH006 230-1-60 207 187 254 254 508 28 5 20 9 90 90 55 50 208/230.3-60 2 9 - -- 1 5 40/40 45/45 460-3-60 414 10 4 __- 49 50 75 3 5� 40 - - --- 57 20 25 575-3-60 508 623 254 8 3 26 7 41 137 1 1 2 9 2 9 1 5 50 75 1 00 6 9 80 4 8 90 30 45 • HD/HH 007 208/230-3-60 187 90 57 402 60 460-3-60 414 518 508 632 12 1 69 1 1 00 57 8 2 4 18 5 19 5 30 575-3-60 9 6 51 Ti 2 9 1 00 7 5 90 22 4 50/50 25 30 HD,LD/ HH,LH 008 208/230-3-60 187 254 32 5 183 91 1 73 3 1 1 1 2 9 - 1 5 1 5 29 15 1 5 1 0 1.5 10 1 5 6 0 3 0 90 57 60/60 35 460-3-60 414 508 15 2 15 8 575-3-60 518 632 1 4 21 48 6 5 57 25 26 35 40 HDD,LDD/ HHD,LHD 008 208/230-3-60 187 254 152 (ea) 80 (ea) 1 90 43 45 50 50 460-3-60 414 508 7 2 (ea) 35 (ea) 1 1 5 1 0 1 5 2 4 3 3 57 21 22 25 25 FLA - Full Load Amps LRA - Locked Rotor Amps MCA - Minimum Circuit Amps (for wire sizing) Complies with NEC, Section 430-24 NOTES 1 In compliance with NEC requirements for multimotor and combination Toad equipment (ret NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse only 2 Unbalanced 3 -Phase Supply Voltage Never operate a motor where a phase unbalance in supply volt- age is greater than 2% Use the following formula to determine the % voltage unbalance % Voltage Unbalance = 100 x max voltage deviation from average voltage average voltage Example Supply voltage is 460-3-60 A B C AB = 452 volts BC = 464 volts AC = 455 volts Average Voltage = 3 452 + 464 + 455 1371 - 457 3 9 MOCP - Maximum Overcurrent Protection RIA - Rated Load Amps "Fuse only Determine maximum deviation from average voltage (AB) 457 - 452 = 5 volts (BC) 464 -. 457 = 7 volts (AC) 457 - 455 = 2 volts Maximum deviation is 7 volts Determine % voltage unbalance %Voltage Unbalance - 100 x 67 .., 1 53% This amount of phase unbalance is satisfactory as it is below the maximum allowable 2% REI CITY OI MAY PERMIT FILE COPY INSTALLATION INSTRUCTIONS Package Gas Electric Featuring Earth -Friendly R -410A Refrigerant RKNL 13 SEER (3-5 TONS) SERIES RKPL 14 SEER (3-5 TONS) SERIES REVIEWED FOR CODE COMPLIANCE APPROVED MAY 2 2 2013 City of Tukwila BUILDING DIVISION RECOGNIZE THIS SYMBOL AS AN INDICATION OF IMPORTANT SAFETY INFORMATION! AWARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED • EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. =IVED TUKWILA ENERGY STAR PARTNER (14 SEER ONLY) 0 2013 CENTER LISTED US 1..,.iv.d •, ,N •., ISO 9001:2000 Ccnitlratr Nun:hr.:4016•I AWARNING THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. AWARNING • PROPOSITION 65 WARNING: THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. AWARNING — Do not store or use gasoline or other flammable vapors and liquids, or other combustible materials in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to Tight any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. • Do not retum to your home until authorized by the gas supplier or fire department. — DO NOT RELY ON SMELL ALONE TO DETECT LEAKS. DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES. • U.L. recognized fuel gas and CO detectors are recommended in all applications, and their installation should be in accordance with the manufacturer's recommendations and/or local laws, rules, regulations, or customs. — Improper installation, adjustment, alteration, service or maintenance can cause injury, property damage or death. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier. In the commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter for appropriate fuel. DO NOT DESTROY THIS MANUAL. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE BY A SERVICEMAN. MIS r)57e15-4 ‘111811.mr I.TABLE OF CONTENTS I. Table of Contents 2 II. Introduction 3 III. Checking Product Received 3 IV. Specifications 3 A. General 3 B. Major Components 3 C. R -410A Refrigerant 3 1. Specifications of R -410A 3 2. Quick Reference Guide for R -410A 4 3. Evaporator CoiITXV 4 4. Tools Required for Installing and Servicing R -410A Models 4 V. Safety Information 4 VI. Unit Dimensions 5 VII. Installation 7 A. General 7 1. Pre -Installation Check 7 2. Location Considerations 7 B. Outside Installation 8 C. Attaching Exhaust and Combustion Air Inlet Hoods 9 D. Cover Panel Installation/Conversion Procedure 9 E. Clearances 9 F. Rooftop Installation 10 G. Ductwork 10 H. Retum Air 11 VIII. Gas Supply, Condensate Drain and Piping 13 A. Gas Connection 13 B. LP Conversion 14 C. NOx Models 14 D. Adjusting or Checking Furnace Input 15 E. Condensate Drain 16 IX. Wiring 16 A. Power Supply 16 B. Hook Up 18 C. Internal Wiring 18 D. Thermostat 18 X. Furnace Section Controls and Ignition System 19 Normal Furnace Operating Sequence 19 Operating Instructions 20 Burners 21 Manual Reset Overtemperature Control 21 Pressure Switch 21 Limit Control 21 Xl. System Operating Information 21 Advise the Customer 21 Furnace Section Maintenance 22 Lubrication 23 Cooling Section Maintenance 23 Replacement Parts 24 Troubleshooting 24 Wiring Diagrams 24 Charging 24 Blower Motor Speed Taps 24 XII. General Data 27-60 XIII. Miscellaneous 61 Electrical and Physical Data 61-68 Airflow Performance 69-78 Wiring Diagrams 79-85 Charge Charts 86-90 Troubleshooting 91-93 2 Recognize this symbol as an indi- cation of Important Safety Information! A WARNING THE MANUFACTURER'S WARRAN- TY DOES NOT COVER ANY DAM- AGE OR DEFECT TO THE AIR CON- DITIONER CAUSED BY THE ATTACHMENT OR USE OF ANY COMPONENTS, ACCESSORIES OR DEVICES (OTHER THAN THOSE AUTHORIZED BY THE MANUFAC- TURER) INTO, ONTO OR IN CON- JUNCTION WITH THE AIR CONDI- TIONER. YOU SHOULD BE AWARE THAT THE USE OF UNAUTHO- RIZED COMPONENTS, ACCES- SORIES OR DEVICES MAY ADVERSELY AFFECT THE OPERA- TION OF THE AIR CONDITIONER AND MAY ALSO ENDANGER LIFE AND PROPERTY. THE MANUFAC- TURER DISCLAIMS ANY RESPON- SIBILITY FOR SUCH LOSS OR INJURY RESULTING FROM THE USE OF SUCH UNAUTHORIZED COMPONENTS, ACCESSORIES OR DEVICES. A WARNING INSTALL THIS UNIT ONLY IN A LOCATION AND POSITION AS SPECIFIED IN THE LOCATION REQUIREMENTS AND CONSIDER- ATIONS SECTION OF THESE INSTRUCTIONS. PROVIDE ADE- QUATE COMBUSTION AND VENTI- LATION AIR TO THE UNIT SPACE AS SPECIFIED IN THE VENTING SECTION OF THESE INSTRUC- TIONS. AWARNING PROVIDE ADEQUATE COMBUS- TION AND VENTILATION AIR TO THE UNIT SPACE AS SPECIFIED IN THE COMBUSTION AND VENTILA- TION AIR SECTION OF THESE INSTRUCTIONS. II. INTRODUCTION This booklet contains the installation and operating instructions for your combination gas heating/electric cooling unit. There are some precautions that should be taken to derive maximum satisfaction from it. Improper installation can result in unsatisfactory operation or dangerous conditions. Read this booklet and any instructions packaged with separate equipment required to make up the system prior to installation. Give this booklet to the owner and explain its provisions. The owner should retain this booklet for future reference. III. CHECKING PRODUCT RECEIVED Upon receiving the unit, inspect it for any damage from shipment. Claims for damage, either shipping or concealed, should be filed immediately with the shipping company. IMPORTANT: Check the unit model number, heating size. electrical characteristics, and accessories to determine if they are correct. IV, SPECIFICATIONS A. GENERAL The Combination Gas Heating/Electric Cooling Rooftop is available in 80,000, 100,000, 120,000 and 135,000 BTU/Hr. heating inputs and cooling capacities of 3, 3'6, 4, and 5 nominal tons of cooling. Units are convertible from bottom supply and retum to side sup- ply and return by relocation of supply and return air access panels. See cover installa- tion detail. The units are weatherized for mounting outside of the building. A WARNING UNITS ARE NOT DESIGN CERTIFIED TO BE INSTALLED INSIDE THE STRUC- TURE. DOING SO CAN CAUSE INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE AND CARBON MONOXIDE POISONING RESULTING IN PERSONAL INJURY OR DEATH. The information on the rating plate is in compliance with the FTC and DOE rating for sin- gle phase units. The following information is for three phase units which are not covered under the DOE certification program. 1. The energy consumption of the ignition system used with this unit is 9 watts. 2. The efficiency rating of this unit is a product thermal efficiency rating determined under continuous operating conditions independent of any installed system. B. MAJOR COMPONENTS The unit includes a hermetically -sealed refrigerating system (consisting of a scroll com- pressor, condenser coil, evaporator coil with thermostatic expansion valve), a circulation air blower, a condenser fan, a heat exchanger assembly, gas burner and control assem- bly, combustion air motor and fan, and all necessary internal electrical wiring. The cool- ing system of these units is factory -evacuated, charged with R -410A refrigerant and per- formance tested. Refrigerant amount and type are indicated on rating plate. C. R410A REFRIGERANT All units are factory charged with R -410A refrigerant. 1. Specification of R -410A: Application: R -410A Is not a drop -In replacement for R-22; equipment designs must accommodate its higher pressures. It cannot be retrofitted into R-22 units. Pressure: The pressure of R -410A is approximately 60% (1.6 times) greater than R- 22. Recovery and recycle equipment, pumps, hoses and the like need to have design pressure ratings appropriate for R -410A. Manifold sets need to range up to 800 psig high -side and 250 psig low -side with a 550 psig low -side retard. Hoses need to have a service pressure rating of 800 psig. Recovery cylinders need to have a 400 psig service pressure rating. DOT 4BA400 or DOT BW400. Combustibility: At pressures above 1 atmosphere, mixture of R -410A and air can become combustible. R -410A and alr should never be mixed In tanks or supply 3 lines or be allowed to accumulate In storage tanks. Leak checking should never be done with a mixture of R -410A and alr. Leak checking can be performed safely with nitrogen or a mixture of R -410A and nitrogen. 2. Quick Reference Guide For R -410A • R -410A refrigerant operates at approximately 60% higher pressure (1.6 times) than R- 22. Ensure that servicing equipment is designed to operate with R -410A. • R -410A refrigerant cylinders are pink. • R -410A, as with other HFC's is only compatible with POE oils. • Vacuum pumps will not remove moisture from POE oil. • R -410A systems are to be charged with liquid refrigerants. Prior to March 1999, R - 410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for equipment charging. Post March 1999 cylinders do not have a dip tube and should be inverted to ensure liquid charging of the equipment. • Do not install a suction line filter drier in the liquid line. • A liquid line filter drier is standard on every unit. • Desiccant (drying agent) must be compatible for POE oils and R -410A 3. Evaporator Coil / TXV The thermostatic expansion valve is specifically designed to operate with R -410A. DO NOT use an R-22 TXV. The existing evaporator must be replaced with the factory specified TXV evaporator specifically designed for R -410A. 4. Tools Required For Installing & Servicing R -410A Models Manifold Sets: -Up to 800 PSIG High side -Up to 250 PSIG Low Side -550 PSIG Low Side Retard Manifold Hoses: -Service Pressure Rating of 800 PSIG Recovery Cylinders: -400 PSIG Pressure Rating -Dept. of Transportation 4BA400 or BW400 A CAUTION R -410A systems operate at higher pressures than R-22 systems. Do not use R-22 service equipment or components on R -410A equipment. V. SAFETY INFORMATION A WARNING USE ONLY WITH TYPE OF GAS APPROVED FOR THIS UNIT. REFER TO THE UNIT RATING PLATE. 4 VI. UNIT DIMENSIONS FOR CLEARANCES SEE FIGURE 7. IMPORTANT: THIS UNIT MUST BE MOUNTED LEVEL IN BOTH DIREC- TIONS TO ALLOW WATER TO DRAIN FROM THE CON- DENSER SECTION AND CONDENSATE PAN. FIGURE 2 CABINET DIMENSIONS AND ACCESS LOCATIONS 1281 5 FIGURE 3 CABINET DIMENSIONS AND ACCESS LOCATIONS FLUE OUTLET SUPPLY GAS ENTRY •�/• NPT 7 7/32 COMBUSTION AIR INLET 46 1/2 76 17/32 35 24 V4 BURNER ACCESS COMPRESSOR/ CONTROL BOX 18 POWER ENTRY CONTROL ENTRY 111/8 1282 FIGURE 4 SUPPLY AND RETURN DIMENSIONS •. • • Y 3 �i j � S�' iP•r ' 19 1/Q ,rt 4•y k �4 ii W • . ,- h axv RETURN AIR FILLER (REMOVEABLE PLATE) _ •_ 13 23/32 6 27/32 1 r I .. 0 0 ( o o+ 4-12 V4- 15 1/2 76 1/4 19 1/B 4 15/16 1288 6 AWARNING NEVER TEST FOR GAS LEAKS WITH AN OPEN FLAME. USE A COMMERCIALLY AVAILABLE SOAP SOLUTION MADE SPECIFICALLY FOR THE DETECTION OF LEAKS TO CHECK ALL CONNECTIONS, AS SPECIFIED IN GAS SUPPLY AND PIPING SECTION OF THESE INSTRUCTIONS. AWARNING ALWAYS INSTALL UNIT TO OPER- ATE WITHIN THE UNIT'S INTEND- ED TEMPERATURE -RISE RANGE WITH A DUCT SYSTEM WHICH HAS AN EXTERNAL STATIC PRES- SURE WITHIN THE ALLOWABLE RANGE, AS SPECIFIED IN DUCT- ING SECTION OF THESE INSTRUC- TIONS. SEE ALSO UNIT RATING PLATE. AWARNING WHEN A UNIT IS INSTALLED SO THAT SUPPLY DUCTS CARRY AIR CIRCULATED BY THE UNIT TO AREAS OUTSIDE THE SPACE CON- TAINING THE UNIT, THE RETURN AIR SHALL ALSO BE HANDLED BY DUCT(S) SEALED TO THE UNIT CASING AND TERMINATING OUT- SIDE THE SPACE CONTAINING THE UNIT. VII. INSTALLATION A. GENERAL Install this unit In accordance with The American National Standard 2223.1 -latest edition booklet entitled "National Fuel Gas Code," and the requirements or codes of the local utility or other authority having jurisdiction. Additional helpful publications available from the "National Fire Protection Association" are: NFPA-90A - Installation of Air Conditioning and Ventilating Systems 1985 or latest edition. NFPA-90B - Warm Air Heating and Air Conditioning Systems 1984. These publications are available from: National Fire Protection Association, Inc. 1 Batterymarch Park Quincy, MA 02169-7471 www.nfpa.org 1. PRE -INSTALLATION CHECK -POINTS — Before attempting any installation, care- fully consider the following points: Structural strength of supporting members (Rooftop Installation) Clearances and provision for servicing Power supply and wiring Gas supply and piping Air duct connections and sizing Drain facilities and connections Location for minimum noise and vibration - away from bedroom windows 2. LOCATION CONSIDERATIONS The metal parts of this unit may be subject to rust or deterioration In adverse envi- ronmental conditions. This oxidation could shorten the equipment's useful fife. Salt spray, fog or mist in seacoast areas, sulphur or chlorine from lawn watering systems, and various chemical contaminants from industries such as paper mills and petrole- um refineries are especially corrosive. If the unit is to be installed in an area where contaminants are likely to be a problem, give special attention to the equipment location and exposure. 1. Avoid having lawn sprinkler heads spray directly on the unit cabinet. 2. In coastal areas locate the unit on the side of the building away from the water- front. 3. Shielding by a fence or shrubs may give some protection. A WARNING DISCONNECT ALL POWER TO UNIT BEFORE STARTING MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PER- SONAL INJURY OR DEATH. REGULAR MAINTENANCE WILL REDUCE THE BUILDUP OF CONTAMINANTS AND HELP TO PROTECT THE UNIT'S FINISH. 1. Frequent washing of the cabinet, fan blade and coil with fresh water will remove most of the salt or other contaminants that build up on the unit. 2. Regular cleaning and waxing of the cabinet with a good automobile polish will pro- vide some protection. 3. A good liquid cleaner may be used several times a year to remove matter that will not wash off with water. Several different types of protective coatings are offered in some areas. These coatings may provide some benefit, but the effectiveness of such coating materials cannot be ver- ified by the equipment manufacturer. The best protection is frequent cleaning, maintenance and minimal exposure to contaminants. 7 A WARNING THIS UNIT MAY BE USED TO HEAT THE BUILDING OR STRUCTURE DURING CONSTRUCTION IF THE FOLLOWING INSTALLATION REQUIREMENTS ARE MET. INSTALLATION MUST COMPLY WITH ALL INSTALLATION INSTRUCTIONS INCLUDING: • PROPER VENT INSTALLATION; • FURNACE OPERATING UNDER THERMOSTATIC CONTROL; • RETURN AIR DUCT SEALED TO THE FURNACE; • AIR FILTERS IN PLACE; • SET FURNACE INPUT RATE AND TEMPERATURE RISE PER RAT- ING PLATE MARKING; • MEANS OF PROVIDING OUT- DOOR AIR REQUIRED FOR COM- BUSTION; • RETURN AIR TEMPERATURE MAINTAINED BETWEEN 55°F (13°C) AND 80°F (27°C); AND • INSTALLATION OF EXHAUST AND COMBUSTION AIR INLET HOODS COMPLETED; • CLEAN FURNACE, DUCT WORK AND COMPONENTS UPON SUB- STANTIAL COMPLETION OF THE CONSTRUCTION PROCESS, AND VERIFY FURNACE OPERATING CONDITIONS INCLUDING IGNI- TION, INPUT RATE, TEMPERA- TURE RISE AND VENTING, ACCORDING TO THE INSTRUC- TIONS. 8 FIGURE 5 OUTSIDE SLAB INSTALLATION. CLOSET DISTRIBUTION SYSTEM. SLAB FLOOR CONSTRUCTION. B. OUTSIDE SLAB INSTALLATION A WARNING THESE UNITS ARE DESIGNED CERTIFIED FOR OUTDOOR INSTALLATION ONLY. INSTALLATION INSIDE ANY PART OF A STRUCTURE CAN RESULT IN INADEQUATE UNIT PERFORMANCE AS WELL AS PROPERTY DAMAGE. INSTALLATION INSIDE CAN ALSO CAUSE RECIRCULATION OF FLUE PROD- UCTS INTO THE CONDITIONED SPACE RESULTING IN PERSONAL INJURY OR DEATH. (Typical outdoor slab installation is shown in Figure 5.) 1. Select a location where extemal water drainage cannot collect around unit. 2. Provide a level slab sufficiently high enough above grade to prevent surface water from entering the unit 3. The location of the unit should be such as to provide proper access for inspection and servicing as shown in Figure 7. 4. Locate unit where operating sounds will not disturb owner or neighbors. 5. Locate unit so roof runoff water does not pour directly on the unit. Provide gutter or other shielding at roof level. Do not locate unit in an area where excessive snow drifting may occur or accumulate. 6. Where snowfall is anticipated, the height of the unit above the ground level must be considered. Mount unit high enough to be above anticipated maximum area snowfall and to allow combustion air to enter the combustion air Inlet. 7. Select an area which will keep the areas of the vent, air intake, and A/C condenser fins free and clear of obstructions such as weeds, shrubs, vines, snow, etc. Inform the user accordingly. 8. Remove compressor shipping supports (if so equipped) after installation. Recommended Clearance Location 48" A - Front 18" B - Condenser Coil 12" C - Duct Side 36" D - Evaporator End 60" E - Above 'Without Economizer. 57 With Economizer C. ATTACHING EXHAUST AND COMBUSTION AIR INLET HOODS IMPORTANT: Do not operate this unit without the exhaust/combustion air inlet hood properly installed. This hood is shipped in a carton in the blower compartment inside the unit and must be attached when the unit is installed. See Figure 3. To attach exhaust/combustion air inlet hood: 1. Remove screws securing blower access panel and remove access panel. For location of blower access panel, see Figure 2. 2. Remove exhaust/combustion air inlet hood from the carton, located inside the blower compartment. 3. Attach blower access panel. 4. Attach the combustion air inlet/exhaust hood with screws. Reference Figure 3 for proper location. Screws are in carton with the hood. 5. Vent the unit using the flue exhaust hood, as supplied from the factory, without alteration or addition. D. COVER PANEL INSTALLATION/CONVERSION PROCEDURE DOWNFLOW TO HORIZONTAL 1. Remove the screws and covers from the outside of the supply and retum sections. 2. Install the covers in the bottom supply and retum openings with the painted side up. See Figure 6. Use the existing gasket to seal the covers. 3. Secure the supply cover to the base of the unit with 1 screw, engaging prepunched tab in unit base. 4. Secure the retum cover to the base of the unit with screws engaging prepunched holes in the unit base. This unit is provided with 2 - 25" X 16" X 1" disposable filters. When replacing filters, ensure they are inserted fully to the back to prevent bypass. E. CLEARANCES The following minimum clearances must be observed for proper unit performance and serviceability. Reference Figure 7. NOTE: Supply duct may be installed with "0' inch clearance to combustible materials, provided 1" minimum Fiberglass insulation is applied either inside or on the outside of the duct. FIGURE 6 COVER GASKET DETAIL FOR UNITS SHIPPED FOR DOWNFLOW APPLICATION BEING CONVERTED TO HORIZONTAL 1631 9 FIGURE 7 CLEARANCES F. ROOFTOP INSTALLATION 1. Before locating the unit on the roof, make sure that the roof structure is adequate to support the weight involved. (See Electrical & Physical Tables in this manual.) THIS IS VERY IMPORTANT AND THE INSTALLER'S RESPONSIBILITY. 2. For rigging and roofcurb details, see Figures 8, 9, 10 and 11. 3. The location of the unit on the roof should be such as to provide proper access for inspection and servicing. 4. Remove compressor shipping supports (if so equipped) after installation. IMPORTANT: If unit will not be put into service immediately, block off supply and return air openings to prevent excessive condensation. G. DUCTWORK The installing contractor should fabricate ductwork in accordance with local codes. Use industry manuals as a guide when sizing and designing the duct system. Contact Air Conditioning Contractors of America, 2800 Shirlington Road, Suite 300, Arlington, VA 22206, http://www.acca.org. A WARNING DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT RETURN DUCTWORK TO ANY OTHER HEAT PRODUCING DEVICE SUCH AS FIREPLACE INSERT, STOVE, ETC. UNAUTHORIZED USE OF SUCH DEVICES MAY RESULT IN FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PERSONAL INJURY, PROP- ERTY DAMAGE OR DEATH. 10 FIGURE 8 FLAT ROOFTOP INSTALLATION, ATTIC OR DROP CEILING DISTRIBUTING SYSTEM. MOUNTED ON ROOFCURB. CURB MUST BE LEVEL. 1299 Place the unit as close to the conditioned space as possible allowing clearances as indi- cated. Run ducts as directly as possible to supply and return outlets. Use of non-flam- mable weatherproof flexible connectors on both supply and return connections at unit to reduce noise transmission is recommended. On ductwork exposed to outside temperature and humidity, use a minimum of 2" of insulation and a vapor barrier. Distribution system in attic, furred space or crawl space should be insulated with at least 2" of insulation. 'b" to 1" thick insulation is usually suffi- cient for ductwork inside the air conditioned space. Provide balancing dampers for each branch duct in the supply system. Properly support ductwork from the structure. IMPORTANT: In the event that the return air ducts must be run through an "unconfined° space containing other fuel burning equipment, it is Imperative that the user/homeowner must be informed against future changes in construction which might change this to a "confined space." Also, caution the user/homeowner against any future installation of additional equipment (such as power ventilators, clothes dryers, etc., within the existing unconfined and/or confined space which might create a negative pressure within the vicinity of other solid, liquid, or gas fueled appliances. H. RETURN AIR A WARNING NEVER ALLOW PRODUCTS OF COMBUSTION OR THE FLUE PRODUCTS TO ENTER THE RETURN AIR DUCTWORK, OR THE CIRCULATING AIR SUPPLY. ALL RETURN DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE FURNACE WITH SHEET METAL SCREWS, AND JOINTS TAPED. ALL OTHER DUCT JOINTS MUST BE SECURED WITH APPROVED CONNECTIONS AND SEALED AIRTIGHT. FAILURE TO PREVENT PRODUCTS OF COMBUSTION FROM BEING CIRCU- LATED INTO THE LIVING SPACE CAN CREATE POTENTIALLY HAZARDOUS CONDITIONS, INCLUDING CARBON MONOXIDE POISONING THAT COULD RESULT IN PERSONAL INJURY OR DEATH. 11 FIGURE 9 LIFTING DETAIL SPREADER BAR A 5/8" SHACKLE (EACH CORNER) B I LIFTING BEAM CABLE OR CHAIN CORNER WEIGHTS BY PERCENTAGE A B C U 22% 27% 23% 28% 1296 FIGURE 10 ROOFCURB HOW DOWN WAC (Er ]4 I W. (4) ILLS (HAL PLUMBED ANU dl=MI6. NUS I Ilk AIKTR: MCI AND MIA DM MAKI IIANMSt WSMAAIKIN PANKS-'� •. (2) SUPPLIED NAILING STRIP— • w:IUNNUM•-= ST -A0801-19-01 12 FIGURE 11 ROOFCURB GASKET NAILER STRIP DUCT' ROOFCURB ROOF STRUCTURAL MEMBER* ROOFTOP UNIT COUNTER FLASHING' INSULATION' .CANT STRIP' (ROOF FELT' INSULATION' 'BY CONTRACTOR PROOF DECK' ST•A0801-1901 VIII. GAS SUPPLY; CONDENSATE DRAIN AND PIPING A. GAS CONNECTION IMPORTANT: Connect this unit only to gas supplied by a commercial utility. 1. Install gas piping in accordance with local codes and regulations of the local utility company. In the absence of local codes, the installation must conform to the specifi- cations of the National Fuel Gas Code, ANSI Z223.1 - latest edition. NOTE: The use of flexible gas connectors is not permitted. If local codes allow the use of a corrugated stainless steel flexible gas appliance connector, always use a new listed connector. Do not use a connector which has previously serviced another gas appliance. NOTE: The Commonwealth of Massachusetts requires the gas shut-off valve to be a T -handle gas cock. 2. Connect the gas line to the gas pipe inlet opening provided into the 1/2" inlet valve. See Figure 5 or 8 for typical piping. 3. Size the gas line to the fumace adequate enough to prevent undue pressure drop and never less than 1/2" nominal pipe size. 4. Install a drip leg or sediment trap in the gas supply line as close to the unit as possi- ble. 5. Install an outside ground joint union to connect the gas supply to the control assem- bly at the bumer tray. 6. Gas valves have been factory installed. Install a manual gas valve where local codes specify a shut-off valve outside the unit casing. (See Figure 13.) 7. Make sure piping is tight. A pipe compound resistant to the action of liquefied petroleum gases must be used at all threaded pipe connections. 8. IMPORTANT: any additions, changes or conversions required for the fumace to sat- isfactorily meet the application should be made by a qualified installer, service agency or the gas supplier, using factory -specified or approved parts. In the com- monwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter for appropriate fuel. IMPORTANT: Disconnect the fumace and its individual shutoff valve from the gas sup- ply piping during any pressure testing of that system at test pressures in excess of 1/2 pound per square inch gauge or isolate the system from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of this gas sup- ply system at pressures equal to or less than 1/2 PSIG. TO CHECK FOR GAS LEAKS, USE A SOAP AND WATER SOLUTION OR OTHER APPROVED METHOD. DO NOT USE AN OPEN FLAME. A WARNING CHECK FOR LEAKS. THE USE OF AN OPEN FLAME CAN RESULT IN FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. IMPORTANT: Check the rating plate to make certain the appliance is equipped to bum the type of gas supplied. Care should be taken after installation of this equipment that the gas control valve not be subjected to high gas supply line pressure. FIGURE 13 SUGGESTED GAS PIPING ROOF OR GROUND LEVEL INSTALLATION FROM GAS —P•11 METER MANUAL GAS SHUT-OFF VALVE UNIT GAS SUPPLY CONNECTION * 'Factory suOvtiod W+o7ml rmsl bo Waked. TABLE 1 NATURAL GAS PIPE CAPACITY TABLE (CU. FTJHR.) Nominal Iron Pipe Size. Equivalent Length of Pipe, Feet Inches 10 20 30 40 50 60 70 80 'h 132 92 73 63 56 50 46 43 3: 278 190 152 130 115 105 96 90 1 520 350 285 245 215 195 180 170 1'V 1,050 730 590 500 440 400 370 350 1% 1,600 1,100 890 760 670 610 560 530 13 In making gas connections, avoid strains as they may cause noise and damage the con- trols. A backup wrench is required to be used on the valve to avoid damage. The capacities of gas pipe of different diameters and lengths in cu. ft. per hr. with pres- sure drop of 0.3 in. and specific gravity of 0.60 (natural gas) are shown in Table 1. After determining the pipe length, select the pipe size which will provide the minimum cubic feet per hour required for the gas input rating of the furnace. By formula: Gas Input of Furnace (BTU/HR) Cu. Ft. Per Hr. Required - Value of Gas (BTU/FP) The gas input of the furnace is marked on the furnace rating plate. The heating value of the gas (BTU/FTJ) may be determined by consulting the local natural gas utility or the L.P. gas supplier. B. LP CONVERSION A WARNING FACTORY FOR USE ON NATURAL GAS ONLY. CONVERSION TO LP GAS REQUIRES A SPECIAL KIT SUPPLIED BY THE DISTRIBUTOR OR MANUFAC- TURER. MAILING ADDRESSES ARE LISTED ON THE FURNACE RATING PLATE, PARTS LIST AND WARRANTY. FAILURE TO USE THE PROPER CONVERSION KIT CAN CAUSE FIRE, CARBON MONOXIDE POISONING, EXPLOSION, PER- SONAL INJURY, PROPERTY DAMAGE OR DEATH. Convert the valve to use liquefied petroleum (LP) gas by replacing the pressure regulator spring with the conversion kit spring. This LP kit spring allows the regulator to maintain the proper manifold pressure for LP gas. The correct bumer LP orifices are included in the kit. See Figure 14. IMPORTANT: To remove the gas valve, remove the four screws securing the manifold pipe to the burner tray. Remove the manifold pipe with gas valve attached. See Figure 15. NOTE: Order the correct LP conversion kit from the fumace manufacturer. See Conversion Kit Index shipped with unit for proper LP kit number. Fumace conversion to LP gas must be performed by a qualified technician. C. NOx MODELS When converting units equipped with NOx inserts to LP gas, the stainless steel screen mesh inserts in the entrance of the tubular exchangers are not required to meet SCAQMD NOx emission levels. These inserts and 1/8" diameter retaining rod should be carefully removed before firing this furnace on LP gas. IMPORTANT: This fumace Is not designed to operate on LP gas with the NOx inserts in place. Step by step instructions on removing the NOx inserts and retaining rod are Included in the Conversion Kit Installation Instructions. 14 TABLE 2 LP GAS PIPE CAPACITY TABLE (CU. FTJHR.) Maximum capacity of pipe in thousands of 8TUr hour of undiluted liquefied petroleum gases (at 11 inches water column inlet pressure (Based on a Pressure Drop of 0.5 Inch Water Column) Nominal Iron Pipe Sa Size, Length of Pipe, Feet 10 20 30 40 50 60 70 81) 90 100 125 150 1/2 3/4 1 1-1/4 1-1/2 2 275 567 1,071 2,205 3,307 6,221 189 393 732 1,496 2,299 4,331 152 315 590 1,212 1,858 3,465 129 267 504 1,039 1,559 2,992 114 237 448 913 1,417 2,646 103 217 409 834 1,275 2,394 96 196 378 771 1,181 2,205 89 182 346 724 1,086 2,047 83 173 322 677 1,023 1,921 78 162 307 630 976 1,811 69 63 146 132 275 252 567 511 866 787 1,6061,496 Example (LP): Input BTU requirement of unit, 150,000 Equivalent length of pipe, 6011.. 3/4• IPS required. 14 FIGURE 14 iFx4 � WV c i, 954- . ..; 1 �e I -. �a .may I, fr.rr�� {,4. , -.1 1 FIGURE 15 1 �e I y p , 1 0N. IA w '.•�.F. i R is/j Ti "1. } MANIFOLD PIPE • D. ADJUSTING OR CHECKING FURNACE INPUT — Natural Gas Line Pressure 5"-10.5" W.C. — LP Gas Line Pressure 11"-13" W.C. — Natural Gas Manifold Pressure 3.5" W.0 — LP Gas Manifold Pressure -10" W.C. Supply and manifold pressure taps are located on the gas valve body 1/8" N.P.T. and on the manifold. Use a properly calibrated manometer gauge for accurate gas pressure readings. Only small variations in the gas flow should be made by means of the pressure regulator adjustment. Furnaces functioning on LP gas must be set by means of the tank or branch supply regulators. The furnace manifold pressure should be set at 10" W.C. at the gas con- trol valve. To adjust the pressure regulator, remove the regulator cap and turn the adjustment screw clockwise to increase pressure or counterclockwise to decrease pressure. Then replace the regulator cap securely. Any necessary major changes in the gas flow rate should be made by changing the size of the bumer orifices. To change orifice spuds, shut off the manual main gas valve and remove the gas manifold. For elevations up to 2,000 feet, rating plate input ratings apply. For high altitudes (elevations over 2,000 ft.), see conversion kit index 92 -21519 -XX for derating and orifice spud sizes. Check of input is Important to prevent over -firing of the furnace beyond its design - rated input NEVER SET INPUT ABOVE THAT SHOWN ON THE RATING PLATE. Use the following table or formula to determine input rate. Heating Value of Gas (BTU/Cu. Ft.) x 3600 Cu. Ft. Per Hr. Required = Time in Seconds (for 1 Cu. Ft) of Gas Start the fumace and measure the time required to bum one cubic foot of gas. Prior to checking the fumace input, make certain that all other gas appliances are shut off, with the exception of pilot burners. Time the meter with only the furnace in operation. IMPORTANT NOTE FOR ALTITUDES ABOVE 2,000 FEET (610 METERS): The main burner orifices in your fumace and In these kits are sized for the nameplate input and intended for installations at elevations up to 2,000 feet In the USA or Canada, or for ele- vations of 2,000 - 4,500 feet (610 -1,373 meters) in Canada If the unit has been derated at the factory. For elevations above 2,000 feet (610 meters) IN THE USA ONLY (see ANSI -Z223.1), the bumer orifices must be sized to reduce the input 4% for each 1,000 feet (305 meters) above sea level. 15 16 FIGURE 16 CONDENSATE DRAIN DO NOT OPERATE UNIT WITHOUT CONDENSATE DRAIN TRAP NOTICE: DERATING OF THE HEATING INPUT FOR HIGH ALTITUDE IN THE FIELD IS UNLAWFUL IN CANADA (REFER TO CAN/CGA 2.17). UNITS INSTALLED IN ALTITUDES GREATER THAN 2,000 FEET (610 METERS) MUST BE SHIPPED FROM THE FACTORY OR FROM A FACTORY AUTHORIZED CONVERSION STATION WITH THE HEATING INPUT DERATED BY 10% SO AS TO OPERATE PROPERLY IN ALTITUDES FROM 2,000 - 4,500 FEET (610 -1,373 METERS). E,CONDENSATE DRAIN The condensate drain connection of the evaporator is threaded 3/4" nominal P.V.C. pipe. IMPORTANT: Install a condensate trap to ensure proper condensate drainage. See Figure 16. IX. WIRING A. POWER SUPPLY A WARNING TURN OFF THE MAIN ELECTRICAL POWER AT THE BRANCH CIRCUIT DIS- CONNECT CLOSEST TO THE UNIT BEFORE ATTEMPTING ANY WIRING. FAIL- URE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH. 1. All wiring should be made in accordance with the National Electrical Code. Consult the local power company to determine the availability of sufficient power to operate the unit. Check the voltage at power supply to make sure it corresponds to the unit's RATED VOLTAGE REQUIREMENT. Install a branch circuit disconnect near the rooftop, in accordance with the N.E.C., C.E.C. or local codes. A bracket is provided with the unit for mounting of the disconnect. See Figure 17. 2. It is important that proper electrical power is available at the unit. Voltage should not vary more than 10% from that stamped on the unit nameplate. On three phase units, phases must be balanced within 3%. 3. For branch circuit wiring (main power supply to unit disconnect), the minimum wire size for the length of run can be determined from Table 3 using the circuit ampacity found on the unit rating plate. Use the smallest wire size allowable in Table 4 from the unit dis- connect to unit. NOTE: A bracket is provided with the unit for mounting the branch circuit disconnect to the unit. This is the recommended location for the disconnect. See Figure 17. 4. For through the base wiring entry reference Figure 18. All fittings and conduit are field supplied for this application. Reference the chart with Figure 18 for proper hole and conduit size. TABLE 3 METER TIME IN MINUTES AND SECONDS FOR NORMAL INPUT RATING OF FURNACES EQUIPPED FOR NATURAL OR LP GAS INPUT BTU/HR METER SIZE CU. FT. HEATING VALUE OF GAS BTU PER CU. FT. 900 1000 1040 1100 2500 MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. MIN. SEC. 40,000 ONE TEN 1 13 21 30 1 15 30 0 1 15 34 36 1 16 39 30 3 37 45 30 60,000 ONE TEN 0 9 54 0 1 10 0 0 1 10 3 24 1 11 6 0 2 25 30 0 80,000 ONE TEN 0 6 41 45 0 7 45 30 0 7 47 48 0 8 50 15 1 18 53 45 100,000 ONE TEN 0 5 33 24 0 6 36 0 0 6 38 15 0 6 40 36 1 15 30 0 16 FIGURE 16 CONDENSATE DRAIN DO NOT OPERATE UNIT WITHOUT CONDENSATE DRAIN TRAP NOTICE: DERATING OF THE HEATING INPUT FOR HIGH ALTITUDE IN THE FIELD IS UNLAWFUL IN CANADA (REFER TO CAN/CGA 2.17). UNITS INSTALLED IN ALTITUDES GREATER THAN 2,000 FEET (610 METERS) MUST BE SHIPPED FROM THE FACTORY OR FROM A FACTORY AUTHORIZED CONVERSION STATION WITH THE HEATING INPUT DERATED BY 10% SO AS TO OPERATE PROPERLY IN ALTITUDES FROM 2,000 - 4,500 FEET (610 -1,373 METERS). E,CONDENSATE DRAIN The condensate drain connection of the evaporator is threaded 3/4" nominal P.V.C. pipe. IMPORTANT: Install a condensate trap to ensure proper condensate drainage. See Figure 16. IX. WIRING A. POWER SUPPLY A WARNING TURN OFF THE MAIN ELECTRICAL POWER AT THE BRANCH CIRCUIT DIS- CONNECT CLOSEST TO THE UNIT BEFORE ATTEMPTING ANY WIRING. FAIL- URE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH. 1. All wiring should be made in accordance with the National Electrical Code. Consult the local power company to determine the availability of sufficient power to operate the unit. Check the voltage at power supply to make sure it corresponds to the unit's RATED VOLTAGE REQUIREMENT. Install a branch circuit disconnect near the rooftop, in accordance with the N.E.C., C.E.C. or local codes. A bracket is provided with the unit for mounting of the disconnect. See Figure 17. 2. It is important that proper electrical power is available at the unit. Voltage should not vary more than 10% from that stamped on the unit nameplate. On three phase units, phases must be balanced within 3%. 3. For branch circuit wiring (main power supply to unit disconnect), the minimum wire size for the length of run can be determined from Table 3 using the circuit ampacity found on the unit rating plate. Use the smallest wire size allowable in Table 4 from the unit dis- connect to unit. NOTE: A bracket is provided with the unit for mounting the branch circuit disconnect to the unit. This is the recommended location for the disconnect. See Figure 17. 4. For through the base wiring entry reference Figure 18. All fittings and conduit are field supplied for this application. Reference the chart with Figure 18 for proper hole and conduit size. FIGURE 17 RECOMMENDED BRANCH CIRCUIT DISCONNECT LOCATION BRANCH CIRCUIT DISCONNECT TO POWER TO THERMOSTAT 131 FA TABLE 4 BRANCH CIRCUIT COPPER WIRE SIZE (Based on 1% Voltage Drop)* 200 6 4 4 4 3 3 2 2 150 8 6 6 4 4 4 3 3 100 10 8 8 6 6 6 4 4 50 14 12 10 10 8 8 6 6 15 20 25 30 35 40 45 50 BRANCH CIRCUIT AMPACITY SUPPLY WIRE LENGTH -FEET *Taken from National Electric Code NOTES: 1. Wire size based on 60°C rated wire insulation and 30°C Ambient Temp. (86°F). 2. For more than 3 conductors in a raceway or cable, see the N.E.C. for derating the ampacity of each conductor. When installed, the unit must be electrically grounded In accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, if an external electrical source is utilized. IMPORTANT: THIS UNIT IS APPROVED FOR USE WITH COPPER CONDUCTORS ONLY CONNECTED TO UNIT CONTACTOR. WARRANTY MAY BE JEOPARDIZED IF ALUMINUM WIRE IS CONNECTED TO UNIT CONTACTOR. Special instructions apply for power wiring with aluminum conductors: Warranty Is void If connections are not made per instructions. Attach a length (6" or more) of recommended size copper wire to the unit contactor ter- minals L1 and L3 for single phase, L1, L2 and L3 for three phase. Select the equivalent aluminum wire size from the tabulation below: Splice copper wire pigtails to aluminum wire with U.L. recognized connectors for copper - aluminum splices. Please exercise the following instructions very carefully to obtain a positive and lasting connection: 1. Strip insulation from aluminum conductor. 2. Coat the stripped end of the aluminum wire with the recommended inhibitor, and wire brush the aluminum surface through inhibitor. INHIBITORS: Brundy-Pentex "A"; Alcoa -No. 2EJC; T & B-KPOR Shield. 3. Clean and recoat aluminum conductor with inhibitor. 4. Make the splice using the above listed wire nuts or split bolt connectors. 5. Coat the entire connection with inhibitor and wrap with electrical insulating tape. TABLE 5 AWG Copper Wire Size AWG Aluminum Wire Size Connector Type and Size (or equivalent) #12 #10 T&BWireNut PT2 #10 # 8 T&BWire Nut PT3 # 8 # 6 Sherman Split Bolt TSP6 # 6 # 4 Sherman Split Bolt TSP4 # 4 # 2 Sherman Split Bolt TSP2 17 FIGURE 18 N3TE, 0F00 EASE OF INSTALLATION 11 IS RECOMMENDED IP.AI ALL FITTINGS. SEALING 0ASHERS AND CIlUFLINGS DE INSTALLED THROUGH SASE PRIOR 70) SETTIN; 41 CURD. 71 ALL CONDUIT AND FIT TI005J ARE FIEL0 SIOPPLIE0. CLI tiO4 - it°:: 0I i110 ; 00:111 LCNOJI t 4111'-1 — s:'Fn:PrLr . C PEP 11 10 o•; r 1 ;NG4'f 40 r, grv:•J(r S:aE:t 1:50 r'L Vrl ••F' C:17 :'r C.1✓0104 'PACE ;0{(.I,DSTr1 1658 FIGURE 19 TYPICAL THERMOSTAT WIRING FOR OJTEFNAL YARa* SEE 0001503 IADEL ATTACHED TO UNIT __•014351$ GFOla4± - "-' ! iTJ 1•-► 4- L3\ -r---, : i COn9ACTpR _,...1 e i 1 P;1 Vt11.IADE1 TASCONNEGT 5x4rCH Vp,*a13E ^G'rkf N4R'NA 2i VOLT CONTROL %WONG I,P (:f1NNEr;;I[N 3.PIIA f OSOV LOW VOLTAGE 15111E LEADS !7 'f (I R Y! L$aU W g M a Z V 0)00410400)003 •Yl.) NOTES: 1. DETERMINE REQUIRED WIRE SIZE FROM MINIMUM C RCUIT AMPACITY SHOWN IN INSTALLATION & OPERATING INSTRUCTION. 2. BOTTOM POWER ENTRY WILL NOT ACCOMMODATE WIRE LARGER THAN 42 AWG (SHADED AREA). B. HOOK-UP To wire unit, refer to the following hook-up diagram. Refer to Figures 3 and 18 for location of wiring entrances. Wiring to be done in the field between the unit and devices not attached to the unit, or between separate devices which are field installed and located, shall conform with the temperature limitation for Type T wire [63°F rise (35°C)] when installed in accordance with the manufacturer's instructions. C. INTERNAL WIRING IMPORTANT: Some single phase units are equipped with a single pole contactor. Caution must be exercised when servicing as only one leg of the power supply is broken with the contactor. Some models are equipped with electronically commutated blower motors which are constantly energized, unless the main unit disconnect is in the off position. A diagram of the internal wiring of this unit is located under the electrical box cover and this manual. If any of the original wire as supplied with the appliance must be replaced, the wire gauge and insulation must be same as original wiring. Transformer is factory wired for 230 volts on 208/230 volt models and must be changed for 208 volt applications. See unit wiring diagram for 208 volt wiring. D. THERMOSTAT The room thermostat must be compatible with the spark ignition control on the unit. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated fumace control. The low voltage wiring should be sized as shown in Table 6. Install the room thermostat in accordance with the Instruction sheet packed in the box with the thermostat. Run the thermostat lead wires inside the compressor access panel compartment and connect to low voltage terminals as shown on the wiring diagram. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes or ducts, lighting fixtures, radiation from fireplace, sun 18 WIRE SIZE, AWG 14 12 10 8 6 4 3 2 1 0 00 000 CONDUIT SIZE 1/2" 1/2' 1/2' 3/4' 1' 1' 1-1/4' 1-1/4" 1-1/2" 1-1/2' 2' 2' HOLE SIZE 7/8" 7/8' 7/8' 1-31/32" 1-23/64' 1-23/64' 1-23/32' 1-23/32' 1-31/32' 1-31/32° 2-15/32' 2-15/32" NOTES: 1. DETERMINE REQUIRED WIRE SIZE FROM MINIMUM C RCUIT AMPACITY SHOWN IN INSTALLATION & OPERATING INSTRUCTION. 2. BOTTOM POWER ENTRY WILL NOT ACCOMMODATE WIRE LARGER THAN 42 AWG (SHADED AREA). B. HOOK-UP To wire unit, refer to the following hook-up diagram. Refer to Figures 3 and 18 for location of wiring entrances. Wiring to be done in the field between the unit and devices not attached to the unit, or between separate devices which are field installed and located, shall conform with the temperature limitation for Type T wire [63°F rise (35°C)] when installed in accordance with the manufacturer's instructions. C. INTERNAL WIRING IMPORTANT: Some single phase units are equipped with a single pole contactor. Caution must be exercised when servicing as only one leg of the power supply is broken with the contactor. Some models are equipped with electronically commutated blower motors which are constantly energized, unless the main unit disconnect is in the off position. A diagram of the internal wiring of this unit is located under the electrical box cover and this manual. If any of the original wire as supplied with the appliance must be replaced, the wire gauge and insulation must be same as original wiring. Transformer is factory wired for 230 volts on 208/230 volt models and must be changed for 208 volt applications. See unit wiring diagram for 208 volt wiring. D. THERMOSTAT The room thermostat must be compatible with the spark ignition control on the unit. Generally, all thermostats that are not of the "current robbing" type are compatible with the integrated fumace control. The low voltage wiring should be sized as shown in Table 6. Install the room thermostat in accordance with the Instruction sheet packed in the box with the thermostat. Run the thermostat lead wires inside the compressor access panel compartment and connect to low voltage terminals as shown on the wiring diagram. Never install the thermostat on an outside wall or where it will be influenced by drafts, concealed hot or cold water pipes or ducts, lighting fixtures, radiation from fireplace, sun 18 TABLE 6 FIELD WIRE SIZE FOR 24 VOLT THERMOSTAT CIRCUITS Thermostat Load - Ampe N 1,) O 01 O (-)HC-TST1 01 GESS SOLID COPPER WIRE - AWG. (-)HC-TST103UNMS 16 14 12 10 10 10 16 14 12 12 12 10 18 16 14 12 12 10 50 100 150 200 250 300 Length of Run — Feet (1) (1) The total ware length is the distance from the fumace to the thermo- stat and back to the furnace. NOTE: DO NOT USE CONTROL WIRING SMALLER THAN NO. 18 AWG. rays, lamps, televisions, radios or air streams from registers. Refer to instructions packed with the thermostat for "heater" selection or adjustment. The following are the recommended thermostats available through the manufacturer to be used: W/0 Economizer W/Economizer (-)HC-TST1 01 GESS (-)HC-TST103UNMS (-)HC-TST103UNMS (-)HC-TST203UNMS (-)HC-TST201 GESS (-)HC-TST302UNMS (-)HC-TST203UNMS (-)HC-TST303UNMS (-)HC-TST301GESS (-)HC-TST304UNMS (-)HC-TST302UNMS (-)HC-TST303UNMS (-)HC-TST304UNMS X. FURNACE SECTION CONTROLS AND IGNITION SYSTEM NORMAL FURNACE OPERATING SEQUENCE This unit is equipped with an integrated direct spark ignition control. 1. The thermostat calls for heat. 2. The control board will run a self check to verity that the limit control and manual reset overtemperature control are closed and that the pressure switch is open. 3. Upon closure of the pressure switch, the control board energizes the induced draft blower for a 15 second prepurge. 4. After the 15 second prepurge, the gas valve opens and the spark is initiated for 7 sec- ond trial for ignition. 5. Bumers ignite and flame sensor proves all bumers have lit. 6. The circulating air blower is energized after 30 seconds. 7. The control board enters a normal operation loop in which all safety controls are moni- tored continuously. 8. Thermostat is satisfied and opens. 9. The gas valve is de -energized and closes, shutting down the burner flame. 10. The control board will de -energize the inducer after a five second post purge. 11. The circulating air blower is de -energized after 90 seconds. The integrated control is a three ignition system. After a total of three cycles without sensing main burner flame, the system goes into a 100% lockout mode. After one hour, the ignition control repeats the prepurge and ignition cycles for 3 tries and then go into 100% lockout mode again. It continues this sequence of cycles and lockout each hour until ignition Is successful or power is interrupted. During the lockout mode, neither the ignitor or gas valve will be energized until the system is reset by turning the thermostat to the "OFF" position or interrupting the electrical power to the unit for 3 seconds or longer. The induced draft blower and main bumer will shut off when the thermostat is satisfied. The circulating air blower will start and run on the heating speed if the thermostat fan switch is in the "ON" position. The integrated furnace control is equipped with diagnostic LED. The LED is lit continuously when there is power to the control, with or without a call for heat. If the LED is not lit, there 19 is either no power to the control or there is an internal component failure within the control, and the control should be replaced. If the control detects the following failures, the LED will flash on for approximately 1/4 sec- ond, then off for 3/4 second for designated failure detections. 1 Flash: Failed to detect flame within the three tries for ignition. 2 Flash: Pressure switch or induced draft blower problem detected. 3 Flash: High limit or auxiliary limit open. 4 Flash: Flame sensed and gas valve not energized or flame sensed with no "W" signal. 5 Flash: Overtemperature switch open. OPERATING INSTRUCTIONS This appliance is equipped with integrated fumace control. This device lights the main burners each time the room thermostat (closes) calls for heat. See operating instructions on the back of the fumace/controls access panel. A WARNING DO NOT ATTEMPT TO MANUALLY LIGHT THIS FURNACE WITH A MATCH OR ANY OPEN FLAME. ATTEMPTING TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. TO START THE FURNACE 1. STOP! Read the safety information on the Operating Instructions label located on this appliance. A WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO- SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 2. Set the thermostat to its lowest setting. 3. Tum off all electric power to the appliance. 4. This appliance does not have a pilot. It is equipped with an ignition device which auto- matically lights the burner. Do NOT try to light the bumer by hand. 5. Remove control door/access panel. 6. Move switch to the "OFF" position. 7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! • Do not try to light any appliance. • Do not touch any electric switch; do not use any phone in your budding. • Immediately call your gas supplier from a neighbor's phone. Follow the gas suppli- er's instructions. • If you cannot reach your gas supplier, call the fire department. If you don't smell gas, go to the next step. 8. Move "OFF" position to "ON" position. 9. Replace the control door. 10. Turn on all electric power to the appliance. 11. Set the thermostat to the desired setting. 12. If the appliance will not operate, follow the instructions below on how to shut down the furnace. A WARNING THE SPARK IGNITOR AND IGNITION LEAD FROM THE IGNITION CONTROL ARE HIGH VOLTAGE. KEEP HANDS OR TOOLS AWAY TO PREVENT ELECTRI- CAL SHOCK. SHUT OFF ELECTRICAL POWER BEFORE SERVICING ANY OF THE CONTROLS. FAILURE TO ADHERE TO THIS WARNING CAN RESULT IN PERSONAL INJURY OR DEATH. The initial start-up on a new installation may require the control system to be energized for some time until air has bled through the system and fuel gas is available at the burners. TO SHUT DOWN FURNACE 1. Set the thermostat to the lowest setting. 2. Turn off all electric power to the appliance if service is to be performed. 3. Remove control door. 4. Move switch to the "OFF" position. 5. Replace control door. 20 A WARNING SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN RESULT IN AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH! BURNERS Burners for these units have been designed so that field adjustment is not required. Burners are tray -mounted and accessible for easy cleaning when required. MANUAL RESET OVERTEMPERATURE CONTROL Two manual reset overtemperature controls (one on 80,000 BTUH) are located on the burner shield. These devices senses blockage in the heat exchanger or insufficient com- bustion air. This shuts off the main burners if excessive temperatures occur in the bumer compartment. Operation of this control indicates an abnormal condition. Therefore, the unit should be examined by a qualified installer, service agency, or the gas supplier before being placed back into operation. A WARNING DO NOT JUMPER THIS DEVICE! DO NOT reset the overtemperature control without taking corrective action to assure that an adequate supply of combus- tion air is maintained under all conditions of operation. Failure to do so can result in carbon monoxide poisoning or death. Replace this control only with the identical replacement part. PRESSURE SWITCH This furnace has a pressure switch for sensing a blocked exhaust or a failed induced draft blower. It is normally open and closes when the induced draft blower starts, indicating air flow through the combustion chamber. LIMIT CONTROL The supply air high temperature limit cut-off is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the furnace from exceeding the maxi- mum outlet air temperature. A WARNING DO NOT JUMPER THIS DEVICE! DOING SO CAN CAUSE A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL. INJURY OR DEATH. IMPORTANT: Replace this control onty with the identical replacement part XI. SYSTEM OPERATING INFORMATION ADVISE THE CUSTOMER 1. Change the air filters regularly. The heating system operates better, more efficiently and more economically. 2. Arrange the furniture and drapes so that the supply air registers and the retum air grilles are unobstructed. 3. Close doors and windows. This reduces the heating and cooling load on the system. 4. Avoid excessive use of exhaust fans. 5. Do not permit the heat generated by television, lamps or radios to influence the ther- mostat operation. 6. Except for the mounting platform, keep all combustible articles three feet from the unit and exhaust system. 21 7. IMPORTANT: Replace all blower doors and compartment cover after servicing the unit. Do not operate the unit without all panels and doors securely in place. 8. Do not allow snow or other debris to accumulate in the vicinity of the appliance. FURNACE SECTION MAINTENANCE The unit's furnace should operate for many years without excessive scale build-up in flue passageways; however, it is recommended that a qualified installer, service agency, or the gas supplier annually inspect the flue passageways, the exhaust system and the bumers for continued safe operation, paying particular attention to deterioration from corrosion or other sources. If during inspection the flue passageways and exhaust system are determined to require leaning, the following procedures should be followed (by a qualified installer, service agency, or gas supplier): 1. Tum off the electrical power to the unit and set the thermostat to the lowest temperature. 2. Shut off the gas supply to the unit either at the meter or at manual valve in the supply piping. A WARNING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 3. Remove the furnace controls access panel and the control box cover. 4. Disconnect the gas supply piping from the gas valve. 5. Disconnect the wiring to the induced draft blower motor, gas valve, flame sensor, and flame roll-out control, and ignitor cable. Mark all wires disconnected for proper reconnection. 6. Remove the screws (4) connecting the bumer tray to the heat exchanger mounting panel. 7. Remove the burner tray and the manifold assembly from the unit. 8. Remove the screws (5) connecting the induced draft blower to the collector box and screws (18) connecting the collector box to the heat exchanger center panel. Remove the induced draft blower and the collector box from the unit. 9. Remove the screws (3) connecting the divider plate to the heat exchanger center panel. 10. Remove the turbulators from inside the heat exchangers by inserting the blade of a screwdriver under the locking tabs. Pop the tabs out of the expanded grooves of the heat exchanger. Slide the turbulators out of the heat exchangers. 11. Direct a water hose into the outlet of the heat exchanger top. Flush the inside of each heat exchanger tube with water. Blow out each tube with air to remove excessive moisture. 12. Reassemble (steps 1 through 10 in reverse order). Be careful not to strip out the screw holes used to mount the collector box and inducer blower. Replace inducer blower gasket and collector box gasket with factory replacements if damaged. A WARNING HOLES IN THE EXHAUST TRANSITION OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME. THE EXHAUST TRANSITION OR HEAT EXCHANGER MUST BE REPLACED IF THEY HAVE HOLES OR CRACKS IN THEM. FAILURE TO DO SO CAN CAUSE CARBON MONOXIDE POISONING RESULTING IN PERSONAL INJURY OR DEATH. The manufacturer recommends that a qualified installer, service agency or the gas suppli- er visually inspect the bumer flames for the desired flame appearance at the beginning of the heating season and approximately midway in heating season. The manufacturer also recommends that a qualified installer, service agency or the gas supplier clean the flame sensor with steel wool at the beginning of the heating season. 22 A WARNING DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT- ING MAINTENANCE. FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK OR SEVERE PERSONAL INJURY OR DEATH. LUBRICATION IMPORTANT: DO NOT attempt to lubricate the bearings on the blower motor or the induced draft blower motor. Addition of lubricants can reduce the motor life and void the warranty. The blower motor and induced draft blower motor are prelubricated by the manufacturer and do not require further attention. A qualified installer, service agency or the gas supplier must periodically clean the motors to prevent the possibility of overheating due to an accumulation of dust and dirt on the windings or on the motor exterior. And, as suggested elsewhere in these instruc- tions, the air filters should be kept clean because dirty filters can restrict air flow and the motor depends upon sufficient air flowing across and through it to prevent overheating. COOLING SECTION MAINTENANCE A WARNING DISCONNECT MAIN ELECTRICAL POWER TO THE UNIT BEFORE ATTEMPT- ING MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH. It is recommended that at the beginning of each cooling season a qualified installer or service agency inspect and clean the cooling section of this unit. The following areas should be addressed: evaporator coil. condenser coil, condenser fan motor and venturi area. To Inspect the evaporator coil: 1. Remove the filter access panel and the blower/evaporator coil access panel. Remove the filters. A WARNING LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE UNIT. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION RESULTING IN FIRE, ELECTRICAL SHOCK, PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH. 2. Shine a flashlight on the evaporator coil (both sides) and inspect for accumulation of lint, insulation, etc. 3. If coil requires cleaning, follow the steps shown below. Cleaning Evaporator Coil 1. The coil should be cleaned when it is dry. If the coil is coated with dirt or lint, vacuum it with a soft brush attachment. Be careful not to bend the coil fins. 2. If the coil is coated with oil or grease, clean it with a mild detergent -and -water solu- tion. Rinse the coil thoroughly with water. IMPORTANT: Do not use excessive water pressure. Excessive water pressure can bend the fins and tubing of the coil and lead to inadequate unit performance. Be careful not to splash water excessively into unit. 3. Inspect the drain pan and condensate drain at the same time the evaporator coil is checked. Clean the drain pan by flushing with water and removing any matters of obstructions which may be present. 4. Go to next section for cleaning the condenser coli. Cleaning Condenser Coil, Condenser Fan, Circulation Air Blower and Venturi 1. Remove the compressor access panel. Disconnect the wires to the condenser fan motor in the control box (see wiring diagram). Remove the wires from the opening in the bottom of the control box. 2. Remove the screws securing the condenser top panel and remove the panel with condenser fan motor and grille attached. 3. The coil should be cleaned when it is dry. If the coil is coated with dirt or lint, vacuum it with a soft brush attachment. Be careful not to bend the coil fins. 23 4. If the coil is coated with oil or grease, clean it with a mild detergent -and -water solu- tion. Rinse the coil thoroughly with water. IMPORTANT: Po not use excessive water pressure. Excessive water pressure can bend the fins and tubing of the coil and lead to inadequate unit performance. Be careful not to splash water excessively into unit. 5. The venturi should also be inspected for items of obstruction such as collections of grass, dirt or spider webs. Remove any that are present. 6. Inspect the circulating air blower wheel and motor for accumulation of lint, dirt or other obstruction and clean it necessary. Inspect the blower motor mounts and the blower housing for loose mounts or other damage. Repair or replace if necessary. Re -assembly 1. Place the condenser top panel back on the unit and replace all screws. 2. Run the fan motor wires through the hole in the bottom of the control box. Reconnect fan motor wires per the wiring diagram attached to the back of the cover. 3. Replace the filter and blower/evaporator coil access panels. 4. Replace the control box cover and controls access panel. 5. Restore electrical power to the unit and check for proper operation, especially the condenser fan motor. REPLACEMENT PARTS Contact your local distributor for a complete parts list. TROUBLESHOOTING Refer to Troubleshooting Chart included in this manual. WIRING DIAGRAMS Refer to the appropriate wiring diagram included in this manual. CHARGING Refer to the appropriate charge chart included in this manual. BLOWER MOTOR SPEED TAPS After determining necessary CFM and speed tap data from the Airflow Performance Data, follow the steps below to change speeds. 1. Remove the blower access panel. 2. Reference Figure 20 for location of the speed tap block on the blower. 3. Remove the fumace control access panel. 4. Remove the control box cover. See Figure 21 for location of the integrated fumace control board. 5. Reference Figure 22 for the proper location of the red and black wires on the speed tap block and on the fumace integrated control board to obtain the speed tap you have chosen. 6. After adjusting the wires accordingly, attach the control box cover, fumace control access panel and the blower access panel to the unit. 24 SPEED TAN BLOCK FIGURE 20 INTEGRATED NT GRA ED FURNACE FIGURE 21 EXAMPLE 1 FIGURE 22 LOY SPEED MI EOOL COX ANO FEAT MUSED r" CDa NEAT ALN WTI EXAMPLE 2 L01( SPrPEO MOL - KIN SPEED FEAT ACC cL NEED = COOL KB" BL111. 627.1 0 EXAMPLE 3 IEO.SYEEO COOL - LOY SPEED FEAT BUYIDP1J AEC 1 KM o COOL =- FEATCAB o 0 EXAMPLE 4 Pe.9EED COOL • tODC SPEED HEAT n COOL NEAT 8 N CPT) 0 Fe EXAMPLE 5 1es.9190 EOR 0091 COOL APO IfAT EXAMPLE B HIM SCUD COOL - L11 SEEM FEAT ALX I, tlx1JSED tool =-- HEAT =- Xi BEN PT.1 0 EXAMPLE 7 I ( SEE0 FOR EO1N COOL MD FEAT 0 RC? EXAM FLE 8 LOH SPED IW. - TED -SPEED HEAT ACC o UNUSED = COOL IEAI E XAMPIE 9 W (SFEE0 LOOT. - FED. SPEED HEAT ACC WSED o COOL FEAT RCA 00 25 EMA"J,FLE 10 MVP 11 EXAMPLE 12 EXAMPLE 13 EXAMPLE 14 FIGURE 22 (Continued) XII. GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL-Series A036CK08E A036CK12E Cooling Performance' Gross Cooling Capacity Btu [kW] 36,800 (10.78] 36,800 [10.78] 36,800 [10.78] EER/SEER2 11.4/13 11.4/13 11.4/13 Nominal CFM/ARI Rated CFM [Us] 1200/1200 [566/566] 1200/1200 [566/566] 1200/1200 [566/566] ARI Net Cooling Capacity Btu [kW] 35,400 [10.37] 35,400 [10.37] 35,400 [10.37] Net Sensible Capacity Btu [kW] 26,200 [7.68] 26,200 [7.68] 26,200 [7.68] Net Latent Capacity Btu [kW] 9,200 [2.7] 9,200 [2.7] 9,200 [2.7] Net System Power kW 3.1 3.1 . 3.1 A036CLO8E A036CL12E Healing Performance (Gas)' Heating Input Btu [kW] 80,000 [23.44] 120,000 [35.16] 80,000 [23.44] 120,000 [35.16] Heating Output Btu (kW] 64,800 [18.99] 97,200 [28.48] 64,800 [18.99] 97,200 (28.48] Temperature Rise Range °F [°C] 30-60 (16.7/33.3] 50-80 [27.8/44.4] 30-60 [16.7/33.3] 50-80 [27.8/44.4] AFUE % 80 80 80 80 Steady State Efficiency (%) 81 81 81 81 No. Bumers 4 6 4 6 No. Stages 1 1 1 1 Gas Connection Pipe Size in. [mm] 0.5 (12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] Corepressor No./Type 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dBr 78 78 78 78 Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m) 16.91 [1.57] 16.91 [1.57] 16.91 [1.57] 16.91 (1.57] Rows I FPI [FPcm] 1 / 22 [9] 1 / 22 [9] 1 122 [9] 1 / 22 [9] Indoor Coil - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5) 0.375 [9.5] Face Area sq. ft. [sq. mJ 5.17 [0.48] 5.17 (0.48) 5.17 [0.48] 5.17 [0.48] Rows / FPI [FPcm] 2 / 17 [7] 2/17[7] 2 / 17 [7] 2 / 17 F] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. (mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] Outdoor Fan -Type Propeller Propeller Propeller Propeller No. Used/Diameter in. [mm] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] Drive Type/No. Speeds Direct/1 Direct/t Direct/1 Direct/1 CFM [Us] 3680 [1737] 3680 [1737] 3680 [1737] 3680 [1737] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075 Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1110x10 [254x254] 1/10x10 [254x254] 1/10x10 [254x254] 1/10x10 [254x254] Drive Type/No. Speeds Direct/3 Direct/3 BeltNariable BeltNariable No. Motors 1 1 1 1 Motor HP 1/2 1/2 1/2 1/2 Motor RPM 1075 1075 1725 1725 Motor Frame Size 48 A8 48 48 Filter -Type Disposable Disposable Disposable Disposable Furnished Yes Yes Yes Yes (NO.) Size Recommended in. (mm x mm x mm] (1)1x16x25 [25x406x635] (1)1 x16x25 (25x406x635] (1)1x1 6x25 [25x406x635] (1)1x16x25 [25x406x635] Refrigerant Ch (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] Rafr ip Charge Oz. [SA 96 [2722] 96 [2722] 96 [2722] 96 [2722] Weights Net Weight lbs. [kg] 543 [246] 543 [246] 543 [246) 543 [246] Ship Weight lbs. [kg] 550 [249] 550 [249] 550 [249] 550 [249] Continued 36,800 [10.78] 11.4/13 1200/1200 [566/566] 35,400 [10.37] 26,200 [7.68] 9,200 [2.7] 3.1 NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heal ARI capacity is net and includes the effect of fan motor heal. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 27 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL-Series Cooling Performance' Gross Cooling Capacity Btu [kW] EER/SEER2 Nominal CFM/ARI Rated CFM [Us] ARI Net Cooling Capacity Btu [kW] Net Sensible Capacity Btu [kW] Net Latent Capacity Btu [kW) Net System Power kW Heating Performance (Oas)2 Heating Input Btu [kW] Heating Output Btu (kW] Temperature Rise Range °F [°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] Compressor No./Type Outdoor Sound Rating (dB)' Outdoor Coil - Fin Type Tube Type Tube Size in. [mm] OD Face Area sq. ft. [sq. m] Rows / FPI [FPcm] Indoor Coil - Fin Type Tube Type Tube Size in. (mm) Face Area sq. fL [sq. m] Rows / FPI [FPem] Refrigerant Control Drain Connection No./Size in. [mm] Outdoor Fan -Type No. Used/Diameter in. [mm] Drive Type/No. Speeds CFM [Us] No. Motors/HP Motor RPM A036CM08E A036CM12E A036DK08E A036DK12E 36,800 [10.78] 11.4/13 1200/1200 [566/566] 35,400 [10.37] 26,200 [7.68] 9,200 [2.7] 3.1 36,800 [10.78] 11.4/13 1200/1200 [5661566] 35,400 [10.37] 26,200 [7.68] 9,200 [2.7] 3.1 36,800 [10.78] 11.4/13 1200/1200 [566/566] 35,400 [10.37] 26,200 [7.68] 9,200 [2.7] 3.1 Continued -> 36,800 [10.78] 11.4/13 1200/1200 [566/566] 35,400 [10.37] 26,200 [7.68] 9,200 [2.7] 3.1 80,000 [23.44] 64,800 [18.99] 33.60 [16.7/33.3] 80 81 4 1 0.5 (12.7] 120,000 [35.16] 97,200 [28.48] 50-80 [27.8/44.4) 80 81 6 1 0.5 [12.7] 80,000 [23.44] 64,800 [18.99] 30-60 [16.7/33.3] 80 81 4 1 0.5 [12.7] 120,000 [35.16] 97,200 [28.48] 50.80 [27.8/44.4] 80 81 6 1 0.5 [12.7] Indoor Fan - Type No. Used/Diameter in. [mm] Drive Type/No. Speeds No. Motors Motor HP Motor RPM Motor Frame Size 1/Copeland Scroll 78 1/Copeland Scroll 1/Copeland Scroll 78 78 1/Copeland Scroll 78 Louvered Rifled 0.375 (9.5] 16.91 [1.57] 1/22[9] Corrugated Rifted 0.375 [9.5] 5.17 [0.48] 2'/ 17 [7] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 Louvered Rifled 0.375 [9.5] 16.91 [1.57] 1122[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 2/17[7] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1at113HP 1075 Louvered Rifled 0.375 [9.5] 16.91 [1.57] 1 / 22 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 2117[7] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 Louvered Rifled 0.375 [9.5] 16.91 [1.57] 1 / 22 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 2/17[7] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10 [254x254] Belt/Variable 1 1/2 1725 48 FC Centrifugal 1/10x10 [254x254] BeltNariable 1 1/2 1725 48 FC Centrifugal 1/10x10 (254x254] Direct/3 1 1/2 1075 48 FC Centrifugal 1/10x1 0 [254x254] Direct/3 1 1/2 1075 48 Filter -Type Fumished (NO.) Size Recommended in. [mm x mm x mm] Refrigerant Charge Oz. [g] Weights Net Weight lbs. [kg] Ship Weight lbs. (kg) Disposable Yes (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] 96 [2722] Disposable Yes (1)1x16x25 [25x406x635] (1)1 x16x25 [25x406x635] 96 [2722] Disposable Yes (1)1 x16x25 [25x406x635) (1)1x16x25 [25x406x635] 96 [2722] Disposable Yes (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] 96 [2722] 543 [246] 550 [249] 543 [246] 543 [246] 543 [246] 550 [249] 550 [249] 550 [249] NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on API Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 28 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW) Model RKNL- Series Cooling Performance' Gross Cooling Capacity Btu [kW] 36,800 [10.78] 36,800 [10.78] 36,800 [10.78] EER/SEER2 11.4/13 11.4/13 11.4/13 Nominal CFM/ARI Rated CFM [Us] 1200/1200 [566/566] 1200/1200 [566/566] 1200/1200 [566/566] ARI Net Cooling Capacity Btu (kW] 35,400 [10.37] 35,400 [10.37] 35,400 (10.37] Net Sensible Capacity Btu [kW] 26,200 [7.68] 26,200 [7.68] 26,200 [7.68] Net Latent Capacity Btu [kW] 9,200 [2.7] 9,200 [2.7] 9,200 [2.7] Net System Power kW 3.1 3.1 3.1 Healing Performance (Gas? Heating Input Btu [kW] Heating Output Btu [kW] Temperature Rise Range °F [°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] A036D1.08E A036DL12E A036DMO8E A1136DM12E Continued -> 36,800 [10.78] 11.4/13 1200/1200 [566/566] 35,400 [10.37] 26,200 [7.68] 9,200 (2.7] 3.1 Compressor No./Type • 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dB)' 78 78 78 78 Outdoor CoII - Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq, ft. [sq. m] 16.91 [1.57) 16.91 [1.57] 16.91 [1.57] 16.91 [1.57] Rows / FPI [FPcm] 1 / 22 [9] 1 122 [9] 1 / 22 [9] 1 / 22 [9] Indoor Coil - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. R [sq. m] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] 5.17 (0.48] Rows IFPI [FPcm] 2/17[7] 2/17[7] 2/17[7] 2/17[7] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mmj 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] Outdoor Fan - Type Propeller Propeller Propeller Propeller No. Used/Diameter in. [mm] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] Drive TypelNo. Speeds Direct/1 Direct/1 Direct/1 Direct/1 CFM [Us] 3680 [1737] 3680 [1737] 3680 [1737] 3680 [1737] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075 Indoor Fan -Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1/10x1 0 [254x254] 1110x10 [254x254] 1/10)(10 [254x254] 1/10x10 [254x254] Drive Type/No. Speeds Belt/Variable BeltNariable BeltNariable BeltNariable No. Motors 1 1 1 1 Motor HP 1/2 1/2 1/2 1/2 Motor RPM 1725 1725 1725 1725 Motor Frame Size 48 48 48 48 Filter -Type Disposable Disposable Disposable Disposable Furnished Yes Yes Yes (NO.) Size Recommended in. (mm x mm x mm] (1)1x16x25 (25x406x635) (1)1 x16x25 [25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] Refrigerant (1)1x16x25 (25x406x635) (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] fli Charge Oz. [g] 96 [2722] 96 [2722) 96 [2722] 96 [2722] Weights Net Weight lbs. [kg] 543 [246] 543 [246] 543 [246] 543 [246] Ship Weight lbs. [kg] 550 [249] 550 [249] 550 [249] 550 [249] 80,000 [23.44] 120,000 [35.18] 80,000 [23.44] 120,000 [35.16] 64,800 [18.99] 97,200[28.48j 64,800 [18.99] 97,200 (28.48] 30-60 [16.7/33.3] 50.80 [27.8/44.4] 30-60 [16.7/33.3] 50-80 (27.8/44.4] 80 80 80 80 81 81 81 81 4 6 4 6 1 1 1 1 0.5 [12.7) 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] NOTE& 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to 120% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at API conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. . Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 29 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW) Model RKNL- Series A036JK08E A036JK08X Cooling Performance' Gross Cooling Capacity Btu [kW] 36,800 [10.78] 36,800 [10.78] 36,800 [10.78] EER/SEER= 11.4/13 11.4/13 11.4113 Nominal CFM/ARI Rated CFM [Us] 120011200 [566/566] 1200/1200 [5661566] 1200/1200 [566/566] ARI Net Cooling Capacity Btu [kW] 35,400 [10.37] 35,400 [10.37] 35,400 [10.37] Net Sensible Capacity Btu [kW] 26,200 [7.68) 26,206 [7.68] 26,200 [7.68] Net Latent Capacity Btu [kW] 9,200 [2.7] 9,200 [2.7] 9,200 [2.7] Net System Power kW 3.1 3.1 3.1 A036JK12E A036JK12X Continued -> Heating Performance (Gas)3 Heating Input Btu [kW] 80.000 (23.44] 80,000 [23.44] 120,000 [35.16] 120,000 [35.16] Heating Output Btu [kW] 62,500 [18.31] 62,500 [18.31] 94,500 [27.69] 94,500 (27.69] Temperature Rise Range °F [°C] 3060 [16.7/33.3] 30-60 [16.7/33.3] 50-80 (27.8/44.4] 50-80 [27.8/44.4] AFUE % 80 89 80 80 Steady State Efficiency (%) 81 81 81 81 No. Burners 4 4 6 6 No. Stages 1 1 1 1 Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] Compressor No./Type 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dB)4 78 78 78 78 Outdoor CoII - Fin 'Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. (mm) OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft [sq. m] 16.91 [1.57] 16.91 [1.571 16.91 (1.57) 16.91 [1.57) Rows l FPI [FPcm] 1 / 22 [9] 1 /22 [9] 1 122 [9] 1 / 22 19] Indoor Coll - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft [sq. m] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] 5.17 (0.48] Rows / FPI [FPcm] 2 / 17 [7] 2 /17 [7] 2 / 17 [7] 2 /17 [7] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No/Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] Outdoor Fan - Type Propeller Propeller Propeller Propeller No. Used/Diameter in. [mm) 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1 CFM [Us] 3680 [1737] 3680 [1737] 3680 [1737] 3680 (1 737] No. MOtors/HP 1 at 113 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075. 1075 36,800 [10.78] 11.4/13 1200/1200 [5661566] 35,400 [10.37] 26,200 [7.68] 9,200 [2.7] 3.1 Indoor Fan - Typo FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1/10x10 [254x254] 1/10x10 (254x254) 1/10x10 [254x254] 1/10x10 (254x254] Drive Type/No. Speeds Direct/3 DirecU3 Direct/3 Direct/3 No. Motors 1 1 1 1 Motor HP 1/2 1/2 1/2 1/2 ' Motor RPM 1075 1075 1075 1075 Motor Frame Size 48 48 48 48 Fitter -Type Disposable Disposable Disposable Disposable Fumished Yes Yes Yes Yes (NO.) Size Recommended in. [mm x mm x mm] (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635] (1)1x16x25 (25x406x635] Reit erantCh (1)1x16x25[25x406x635) (1)1 x16x25 [25x406x635] (1)1xt6x25[25x406x635] (1)1x16x25[25x406x635] Charge Oz. (ga 96 [2722] 96 [2722] 96 (2722] 96 (2722] Weights Net Weight lbs. [kg] 543 [246] 543 [246] 543 [246] 543 (246] Ship Weight lbs. [kg] 550 [249] 550 [249] 550 [249] 550 (249] NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to s20% of nominal cim. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with API Standard 270. 30 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW) Model RKNL-Series Cooling Performance' Gross Cooling Capacity Btu [kW] EER/SEER2 Nominal CFM/ARI Rated CFM [Us] ARI Net Cooling Capacity Btu [kW] Net Sensible Capacity Btu [kW] Net Latent Capacity Btu [kW] Net System Power kW Heating Performance (Gas)' Heating Input Btu (kW) Heating Output Btu [kW] Temperature Rise Range °F (°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] A042CK08E A042CK12E A042CLO8E A042CL12E 42,500 [12.45] 11.2/13 1400/1450 [661/684] 40,500 (11.87] 30,600 [8.97] 9,900 [2.9] 3.62 42,500 [12.45] 11.2/13 1400/1450 [661/684] 40,500 [11.87] 30,600 [8.97] 9,900 [2.9] 3.62 42,500[12.45] 11.2/13 1400/1450 [661/684] 40,500 [11.87] 30,600 [8.97] 9,900 [2.9] 3.62 Continued-% 42,500 [12.45] 11.2/13 1400/1450 [661/684] 40,500 [11.87] 30,600 [8.97] 9,900 [2.9] 3.62 80,000 [23.44] 64,800 [18.99] 30-60 [16.7/33.3] 80 81 4 1 0.5 [12.7] Compressor No./Type 1/Copeland Scroll Outdoor Sound Rating (dB)4 78 Outdoor Coil - Fin Type Louvered Tube Type Rifled Tube Size in. [mm] OD 0.375 [9.5] Face Area sq. ft [sq. m] 16.91 [1.57] Rows / FPI [FPcm] 1.53/22[9] Indoor Coil - Fin Type Corrugated Tube Type Rifled Tube Size in. (mm] 0.375 [9.5] Face Area sq. R [sq. m] 5.17 [0.48] Rows / FPI [FPcm] 3 / 13 [5] Refrigerant Control TX Vatves Drain Connection No./Size in. [mm] 1/0.75 [19.05] Outdoor Fan - Type Propeller No. Used/Diameter in. (mm] 124 [609.6] Drive Type/No. Speeds Direct/1 CFM [Us] 3680 [1737] No. Motors/HP 1 at 1/3 HP Motor RPM 1075 Indoor Fan - Type No. Used/Diameter in. [mm] Drive Type/No. Speeds. No. Motors Motor HP Motor RPM Motor Frame Size 120,000 [35.16] 97,200 [28.48] 50-80 [27.8/44.4] 80 81 6 1 0.5 (12.7] 80,000 [23,44] 64,800 [18.99] 30-60116.7/33.3] 80 81 4 1 0.5 [12.7] 1/Copeland Scroll 1 /Copeland Scroll 78 78 120,000 [35.16] 97,200 [28.48] 50.80 [27.8/44.4] 80 81 6 1 0.5 [12.7] 1/Copeland Scroll 78 Louvered Rifled 0.375 [9.5] 16.91 [1.57] 1.53/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/13[5] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 Louvered Rifled 0.375 [9.5] 16.91 [1.57] 1.53/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/13[5] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 Louvered Rifled 0.375 [9.5] 16.91 [1.57] 1.53/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/13[5] TX Valves 1/0.75119.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 Filter - Type Furnished (NO.) Size Recommended in. (mm x mm x mm] FC Centrifugal 1/10x10 (254x254] Direct/3 1 1/2 1075 48 FC Centrifugal 1/10x10 (254x254] Direct/3 1 1/2 1075 48 FC Centrifugal 1/10x10 (254x254] BelWariable 1 1/2 1725 48 FC Centrifugal 1/10x10 [254x254] BetWariable 1 1/2 1725 48 Refrigerant Charge Oz. [g( Weights Net Weight lbs. (kg] Ship Weight lbs. [kg] Disposable Yes (1)1x16x25 (25x406x635) (1)1x16x25 (25x406x635] 125 [3544] Disposable Yes (1)1x16x25 (25x406x635] (1)1 x16x25 [25x406x635] 125 [3544] Disposable Yes (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] 125 [3544] Disposable Yes (1)1x16x25 [25x406x6351 (1)1x16x25 [25x406x635] 125 [3544] 570 [259] 577 [262] 579 [263] 586 [266] 570 [259) 577 [262] 579 [263] 586 (266] NOTE& 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heaL Units are suitable for operation to :20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 31 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS [10.6-17.6 kW] Model RKNL- Series Cooling Performance' Gross Cooling Capacity Btu [kW] 42,500 [12.45] 42,500 [12.45] 42,500 [12.45] EER/SEER2 11.2/13 11.2/13 11.2/13 Nominal CFM/ARI Rated CFM [Us] 1400/1450 [661/684] 1400/1450 [661/684] 1400/1450 [661/684] ARI Net Cooling Capacity Btu [kW] 40,500 [11.87] 40,500 (11.87] 40,500 [11.87] Net Sensible Capacity Btu [kW] 30,E (8.97) 30,600 [8.97] 30,600 [8.97] Net Latent Capacity Btu [kW] 9,900 [2.9] 9,900 [2.9] 9,900 [2.9] Net System Power kW 3.62 3.62 3.62 Heating Performance (Giese Heating Input Btu [kW] Heating Output Btu [kW] Temperature Rise Range °F (°C] AFUE % Steady State Efficiency.(%) No. Burners No. Stages Gas Connection Pipe Size in. A042CMO8E A042CM12E A042DK08E A042DK12E Compressor No./Type 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dB)4 78 78 78 78 Outdoor CoII - Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 (9.5) Face Area sq. ft. [sq. m] 16.91 (1.57] 16.91 [1.57] 16.91 [1.57] 16.91 [1.57] Rows / FPI [FPcm] 1.53 / 22 [9] 1.53 / 22 [9] 1.53 / 22 (9] 1.53 / 22 [9] Indoor Coil - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rived Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] 5.17 (0.48) Rows / FPI [FPcrn] 3/ 13 [5] 3 / 13 [5] 3 / 13 [5] 3 / 13 [5] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] Outdoor Fan - Type Propeller Propeller Propeller Propeller No. Used/Diameter in. (mm] 1/24 [609.6) 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] Drive Type/No. Speeds DirecUl Direct/1 DirecUl Direct/1 CFM [Us] 3680 (1737) 3680 [1737] 3680 [1737] 3680 [1737] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075 Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1/10x10 (254x254] 1/10x10 (254x254] 1/10x10 (254x254] 1/10x10 [254x254] Drive Type/No. Speeds BettNariable BettNariabte Direct/3 Direct/3 No. Motors 1 1 1 1 Motor HP 1/2 112 1/2 1/2 Motor RPM 1725 1725 1075 1075 Motor Frame Size 48 48 48 48 Filter -Type Disposable Disposable Disposable Disposable Furnished Yes Yes Yes Yes (NO.) Size Recommended in. [mm x mm x mm] (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] Refrigerant Charge (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] Weights �e 02. la] 125 [3544] 125 [3544] 125 [3544] 125 [3544] Net Weight lbs. [kg] 570 (259] 570 [259] 570 (259) 579 (263] • Ship Weight lbs. [kg] 577 [262] 577 [262] 577 [262] 586 [266] Continued .> 42,500 [12.45] 11.2/13 1400/1450 [661/684] 40,500 (11.87] 30,600 [8.97] 9,900 [2.9] 3.62 80,000 [23.44] 120,000 [35.16] 80,000 [23.44) 120,000 [35.16] 64,800 [18.99] 97,200 [28.48] 64,800 [18.99] 97,200 [28.48] 30-60 [16.7/33.3] 50-80 [27.8144.4] 30-60116.7/33.3] 50-80 [27.8/44.4] 80 80 80 80 81 81 81 81 4 6 4 6 1 1 1 1 [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to s20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 32 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL- Series Cooling Performance' Gross Cooling Capacity Btu [kW] 42,500 [12.45] 42,500 [12.45] 42,500 [12.45] EER/SEER2 11.2/13 11.2/13 11.2/13 Nominal CFM/ARI Rated CFM [Us] 1400/1450 [6611684] 1400/1450 [661/684] 1400/1450 [661/684] ARI Net Cooling Capacity Btu [kW] 40,500 [11.87] 40,500 [11.87] 40,500 [11.87] Net Sensible Capacity Btu [kW] 30,600 [8.97] 30,600 [8.97] 30,600 [8.97] Net Latent Capacity Btu [WV] 9,900 [2.9] 9,900 [2.9] 9,900 [2.9] Net System Power kW 3.62 3.62 3.62 Heating Performance (Gas)y Heating Input Btu [kW] Heating Output Btu [kW] Temperature Rise Range °F [°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] A042DLO8E A0420L12E A042DMO8E A042DM12E Compressor No./Type 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dB)4 78 78 78 78 Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 16.91 [1.57] 16.91 (1.57] 16.91 [1.57] 16.91 [1.57] Rows / FPI [FPcm] 1.53 / 22 [9] 1.53 / 22 [9] 1.53 / 22 [9] 1.53 /22[9] Indoor Coll - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. R [sq. m] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] Rows / FPI [FPcm] 3 / 13 [5] 3 / 13 [5] 3 /13 [5] 3 / 13 [5] Refrigerant Control TX Valves TX Valves TX Valves TX Valles Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] Outdoor Fan - Type Propeller Propeller Propeller Propeller No. Used/Diameter in. (mm] 1/24 [609.6] 124 [609.6] 1/24 [609.6] 1/24 [609.6] Drive Type/No. Speeds Direct// Direct/1 Direct/1 Direct/1 CFM [Us] 3680 [1737] 3680 [1737] 3680 [1737] 3680 [1737] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075 Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. (mm] 1/10x10 (254x254] 1/10x10 [254x254] 1/10x10 [254x254] 1/10x10 [254x254] Drive Type/No. Speeds BelWariable BeltNariable BeltNariable BeltNariable No. Motors 1 1 1 1 Motor HP 1/2 1/2 1/2 1/2 Motor RPM 1725 1725 1725 1725 Motor Frame Size 48 48 48 48 Filter -Type Furnished Continued 42.500 [12.45] 11.2/13 1400/1450 [661/684] 40,500 [11.87] 30,600 [8.97] 9,900 [2.9] 3.62 80,000 [23.44] 120,000 [35.16] 80,000 [23.44] 120,000 [35.16] 64,800 [18.99] 97,200 [28.48] 64,800 [18.99] 97,200 [28.48] 30.60 [16.7/33.3] 50-80 [27.8/44.4] 30.60 [16.7/33.3] 50-80 [27.8/44.4] 80 80 80 80 81 81 81 81 4 6 4 6 1 1 1 1 0.5(12.7] 0.5 [12.7] 0.5[12.7] 0.5[12.7] (NO.) Size Recommended in. [mm x mm x mm] Refrigerant Charge Oz.. • 1 Weights Net Weight lbs. [kg] Ship Weight lbs. [kg] Disposable Disposable Disposable Disposable Yes Yes Yes Yes (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x6351 (1)1x16x25 [25x406x635] 125 [3544] 125 [3544] 125 (3544] 125 [3544] 570 [259] 577 [262] 570 [259] 577 [262] 570 (259) 577 [262] 570 [259] 577 [262] NOTES: 1. Cooling Performance is rated at 95" F ambient, 80" F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to t20% of nominal dm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 33 • GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL-Series A042JK08E A042JKO8X A042JK12E Cooling Performance Gross Cooling Capacity Btu (kW] 42,500 [12.45] 42,500 [12.45] 42,500 [12.45] EER/SEER2 11.2/13 11.2/13 11.2/13 Nominal CFM/ARI Rated CFM [Us] 140011450 (661/684] 1400/1450 [661/684] 1400/1450 [661/684] ARI Net Cooling Capacity Btu [kW] 40,500 [11.87] 40,500 [11.87] 40,500 [11.87] Net Sensible Capacity Btu [kW] 30,600 [8.97] 30,600 [8.97] 30,600 [8.97] Net Latent Capacity Btu [kW] 9,900 [2.9] 9,900 [2.9] 9,900 (2.9] Net System Power kW 3.62 3.62 3.62 Heating Performance (Gas)' Heating Input Btu [kW] Heating Output Btu [kW] Temperature Rise Range °F (°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] Compressor No./Type 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dB)4 78 78 78 78 Outdoor Coil - Fin type Tube Type Tube Size in. [mml OD Face Area sq. ft. [sq. m] Rows / FPI [FPcm] Indoor Coll - Fin Type Tube Type Tube Size in. [mm] Face Area sq. ft. [sq. m] Rows / FPI [FPcm] Refrigerant Control Drain Connection No./Size in. [mm] Outdoor Fan -*type No. Used/Diameter in. [mm] Drive Type/No. Speeds CFM [Us] No. Motors/HP Motor RPM A042JK12X Continued -> 42,500 [12.45] 11.2/13 1400/1450 [661/684] 40,500 [11.87] 30,600 [8.97] 9,900 [2.9] 3.62 80,000 [23.44] 80,000 [23.44] 120,000 [35.16] 120,000 [35.16] 62,500 [18.31] 62,500 [18.31] 94,500 [27.69] 94,500 [27.69] 30-60 [16.7/33.3) 30-60 (16.7/33.3] 50-80 [27.8/44.4] 50-80 [27.8/44.4] 80 80 80 80 81 81 81 81 4 4 6 6 1 1 1 1 0.5 (127] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] Louvered Louvered Louvered Louvered Rifled Rifled Rifled Rifled 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 16.91 [1.57] 16.91 [1.57] 16.91 [1.57] 16.91 [1.57] 1.53 / 22 [9] 1.53 / 22 [9] 1.53 / 22 [9] 1.53 / 22 [9] Corrugated Corrugated Corrugated Corrugated Rifled Rifled Rifled Rifled 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] 5.17 (0.48] / 3/13[5] 3/13[5] 3/13[5] 3/13[5] TX Valves TX Valves TX Valves TX Valves 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75119.05] Propeller Propeller Propeller Propeller 124 [609.6] 124 [609.6] 124 [609.6] 124 [609.6] Direct/1 Direct/1 Direct/1 Direct/1 3680 [1737] 3680 [1737] 3680 [1737] 3680 [1737] 1at1/3HP 1at1/3HP 1at1/3HP 1at1/3HP 1075 1075 1075 1075 Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1/10x1 0 (254x254] 1/10x10 (254x254] 1/10x10 [254x254] 1/10x1 0 [254x254] Drive TypelNo. Speeds Direct/3 Direct/3 Direct/3 Direct/3 No. Motors 1 1 1 1 Motor HP 1/2 1/2 1/2 1/2 Motor RPM 1075 1075 1725 1075 Motor Frame Size 48 48 48 48 Filter - Type Disposable Disposable Yes Disposable Disposable Fumished Yes es (NO.) Size Recommended in. [mm x mm x mm] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635) (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635) Refrigerant (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635] (1)1xl6x25 [25x406x635] (1)1x16x25 [25x406x635] Charge Oz. [g] 125 [3544] 125 (3544] 125 (3544] 125 [3544] Weights . Net Weight lbs. [kg] 570 [259] 570 [259] 579 [263] 579 [263] Ship Weight lbs. [kg] 577 [262] 577 [262] 586 [266] 586 [266] NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 34 * GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL- Series Cooling Performance/ Gross Cooling Capacity Btu [kW] EER/SEER2 Nominal CFM/ARI Rated CFM [Us] ARI Net Cooling Capacity Btu [kW] Net Sensible Capacity Btu [kW] Net Latent Capacity Btu [kW) Net System Power kW Heating Performance (Gas) Heating Input Btu [kW] Heating Output Btu [kW] Temperature Rise Range °F (°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] Compressor No./Type Outdoor Sound Rating (dB]. Outdoor Coil - Fin Type Tube Type Tube Size in. [mm] OD Face Area sq. ft. [sq. m] Rows / FPI [FPcm] Indoor Coil - Fin Type Tube Type Tube Size in. [mm] Face Area sq. ft. [sq. m] Rays / FPI [FPcm] Refrigerant Control Drain Connection No./Size in. [mm] Outdoor Fan - Typo No. UsedlDiameter in. [mmj Drive Type/No. Speeds CFM [Us] No. Motors/HP Motor RPM Indoor Fan -Typo No. Used/Diameter in. [mm] Drive Type/No. Speeds No. Motors Motor HP Motor RPM Motor Frame Size A048CK08E A048CK1OE A048CK13E A048CLO8E 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43) 12,400 [3.63] 4.19 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 (10.43] 12,400 [3.63] 4.19 50,000 [14.65] 11.45/13 1600/1600 [7551755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 Continued 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06) 35,600 [10.43] 12,400 [3.63) 4.19 80,000 [23.44] 64,800 (18.99] 30-60 [16.7/33.3] 80 81 4 1 0.5 [12.7] 100,000 [29.3] 81,000 [23.73] 40-70 [22.2/38.9] 80 81 5 1 0.5 [12.7] 135,000 [39.56] 109,400 [32.05] 50-80 [27.8/44.4] 80 81 6 1 0.5 [12.7] 80,000 [23.44] 64,800 [18.99] 30-60 [16.7/33.3) 80 81 4 0.5 (12.7) 1/Copeland Scroll 1/Copeland Scroll 78 78 Filter -Typo Furnished (NO.) Size Recommended in. [mm x mm x mm] Refrigerant Charge Oz. (g Weights Net Weight lbs. [kg] Ship Weight lbs. [kg] Louvered Rifled 0.375 [9.5] 16.56 [1.54) 2 / 22 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Vatves 1/0.75 [19.05) Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10 [254x254) Direct/3 1 1/2 1075 48 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2 /22 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 110.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10 [254x254] Direct/3 1 1/2 1075 48 1/Copeland Scroll 1/Copeland Scroll 78 78 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5) 5.17 [0.48] 3/15[6) TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at1/3HP 1075 FC Centrifugal 1/10x10 [254x254] Direct/3 1 1/2 1075 48 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at1/3HP 1075 FC Centrifugal 1/10x10 [254x254] Belt/Variable 1 1/2 1725 48 Disposable Yes (1)1x16x25 (25x406x635) (1)1x16x25 (25x406x635] 165 (4678] Disposable Yes (1)1x16x25 (25x406x635) (1)1x16x25 [25x406x635] 165 [4678] Disposable Yes (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] 165 [4678] Disposable Yes (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635) 16514678] 580 [263] 587 [266) 580 [263] 587 [266) 585 [265] 592 [269] 580 [263] 587 [266] NOTES 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heaL Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 2101240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DDE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feel, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 35 ° GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW) Model RKNL-Series Cooling Performance." Gross Cooling Capacity Btu [kW] EER/SEER2 Nominal CFM/ARI Rated CFM [Us] ARI Net Cooling Capacity Btu [kW] Net Sensible Capacity Btu [kW] Net Latent Capacity Btu [kW] Net System Power kW Heating Performance (Gas)3 Heating Input Btu [kW] Heating Output Btu [kW] Temperature Rise Range °F [°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] Compressor No./Type Outdoor Sound Rating Oat Outdoor Coil - Fin Type Tube Type Tube Size in. [mm) OD Face Area sq. fL [sq. m] Rows / FPI [FPcm] Indoor Coll -Fin Type Tube Type Tube Size in. (mm] Face Area sq. R [sq. m] Rows/FPI[FPcm] Refrigerant Control Drain Connection No./Size in. (mm] Outdoor Fan - Type No. Used/Diameter in. (mm) Drive Type/No. Speeds CFM [Us] No. Motors/HP Motor RPM Indoor Fan - Type No. Used/Diameter in. [mm] Drive Type/No. Speeds No. Motors Motor HP Motor RPM Motor Frame Size A048CL10E A048CL13E 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 A048CM08E A04$CM10E 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 Continued 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63) 4.19 100,000 (29.3) 81,000 [23.73] 30-60 [16.7/33.3] 80 81 5 1 0.5 [12.7] 135,000 [39.56] 109,400 [32.05] 50-80 [27.8/44.4] 80 81 6 1 0.5 [12.7] 80.000 [23.44] 64,800 [18.99] 30-60116.7/33.3] 80 81 4 1 0.5 [12.7] 100,000 (29.3] 81,000 [23.73] 30-60 [16.7/33.3] 80 81 5 1 0.5 [12.7] 1/Copeland Scroll 78 1 /Copeland 78 Scroll 1/Copeland Scroll 1 /Copeland Scroll 78 78 Filter - Typo Furnished (NO.) Size Recommended in. (mm x mm x mm] Louvered Rifled 0.375 [9.5] 16.56 [1.54) 2/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10 [254x254] BeltNariable 1 1/2 1725 48 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10[254x254) BelWariable 1 1/2 1725 48 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1at1/3HP 1075 FC Centrifugal 1/10x10 [254x254] Belt/Variable 1 3/4 1725 56 Louvered Rifled 0.375 (9.5] 16.56 [1.54] 2 / 22 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3 /15 [6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] DirecU1 3680 [1737] 1 at1/3HP 1075 FC Centrifugal 1/10x10 (254x254] BetWariabie 1 3/4 1725 56 Reftrigorant Charge Oz. (g] • Weights Net Weight lbs. (kg) Ship Weight lbs. [kg] Disposable Yes (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] 165 [4678] Disposable Yes (1)1x16x25 [25x406x635) (1)1x16x25 [25x406x635] 165 [4678] Disposable Yes (1)1x16x25 (25x40&635] (1)1x1 6x25 (25x406x635) 165 [4678] Disposable Yes (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] 165 [4678] 580 [263] 587 [266) 585 [265] 592 [269] 580 [263) 587 [266] 580 [263] 587 [266) NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to s20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 36 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL- Series Cooling Performance' Gross Cooling Capacity Btu [kW] EER/SEER2 Nominal CFM/ARI Rated CFM [Us] ARI Net Cooling Capacity Btu [kW] Net Sensible Capacity Btu [kW] Net Latent Capacity Btu (kW] Net System Power kW Heating Performance (Oias)y Heating Input Btu [kW] Heating Output Btu (kW] Temperature Rise Range °F (°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm) Compressor A048CM13E A048DKO8E 50,000 (14.65] 11.45/13 1600/1600 [755/755] 48,000 (14.06) 35,600 [10.43] 12,400 (3.63] 4.19 50,000 (14.65] 11.45/13 1600/1600 [7551155] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 AO48DK10E A048DK13E 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 (14.06) 35,600 [10.43] 12,400 [3.63] 4.19 Continued -> 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 135,000 (39.56] 80,000 [23.44] 100,000 [29.3] 135,000 (39.56] 109,400 [32.05] 64,800 [18.99] 81,000 [23.73] 109,400 [32.05] 50-80 [27.8/44.4] 30-60 [16.7/33.3] 30.60 [16.7/33.3] 50-80 (27.8/44.4] 80 80 80 80 81 81 81 81 6 4 5 6 1 1 1 1 0.5 (12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] No./Type 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dB)' 78 78 78 78 Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 (9.5] 0.375 (9.5) 0.375 [9.5] 0.375[9.5] Face Area sq. ft [sq. m] 16.56 [1.54] 16.56 [1.54] 16.56 [1.54] 16.56 (1.54] Rows / FPI [FPcm] 2/22[9] 2 / 22 (9] 2 / 22 [9] 2 / 22 [9] Indoor Coil - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 (9.5] 0.375 [9.5] 0.375 [9.5] 0.375[9.5] Face Area sq. R [sq. m] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] 5.17 (0.48] Rows / FPI (FPcm) 3 / 15 [6] 3/ 15 (6) 3 /15 [6] 3 / 15 [6] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 (19.05] Outdoor Fan - Typo Propeller Propeller Propeller Propeller No. Used/Diameter in. [mm] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] Drive Type/No. Speeds Direct/1 Direct/1 Direct/1 Direct/1 CFM [Us] 3680 [1737] 3680 [1737] 3680 [1737] 368011737] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075 Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1/10x10 [254x254] 1/10x10 [254x254] 1/10x10 [254x254] 1/10x10 [254x254] Drive Type/No. Speeds Belt/Variable Direct/3 OirecV3 Direct/3 No. Motors 1 1 1 1 Motor HP 3/4 1/2 1/2 1/2 Motor RPM 1725 1075 1075 1075 Motor Frame Size 56 48 48 48 Filter -Typo Disposable Disposable Disposable Disposable Furnished Yes Yes Yes Yes (NO.) Size Recommended in. [mm x mm x mm] (1)1x16x25 [25x406x635] (1)1 x16x25 (25x406x635] (1)1x16x2525x406x635 (1)1x16x25 (25x406x635] (1)1x16x25 (25x406x635]( ] (1)1x16x25[25x406x635) Refrigerant Charge Oz. 161x1678] (25x406x635] 161x6785 [257406x635] [g] 165 [4678] 165 [4678] 165 [4678] 165 (44678] Weights Net Weight lbs. [kg] 580 (263) 580 (263) 580 [263] 585[265] Ship Weight lbs. (kg] 587 [266] 587 [266] 587 [266] 592 [269] NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal ctrn. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 37 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL-Series A048DLO8E Cooling Performance' A048DL10E A048DL13E AO48DM08E Continued Gross Cooling Capacity Btu [kW] 50,000 [14.65] 50,000 [14.65] 50,000 [14.65] 50,000 [14.65[ EER/SEER 11.45/13 11.45/13 11.45/13 11.45/13 Nominal CFM/ARI Rated CFM [L/s] 1600/1600 [755/755] 1600/1600 [755/755] 1600/1600 [755/755] 1600/1600 [755/755] ARI Net Cooling Capacity Btu [kW] 48,000 [14.06] 48,000 [14.06] 48,000 [14.06] 48,000 (14.06] Net Sensible Capacity Btu [kW] 35,600 [10.43] 35,600 [10.43] 35,600 [10.43] 35,600 [10.43] Net Latent Capacity Btu [kW] 12,400 [3.63] 12,400 [3.63] 12,400 [3.63] 12,400 [3.63] Net System Power kW s 4.19 4.19 4.19 4.19 Heating Performance (Gas) Heating Input Btu [kWJ 80,000 [23.44] 100,000 [29.3] 135,000 [39.56] 80,000 [23.44] Heating Output Btu [kW] • 64,800 [18.99] 81,000 [23.73] 109,400 [32.05] 64,800 [18.99] Temperature Rise Range °F (°C] 30-60 [16.7/33.3] 30-60 [16.7/33.3] 5080 [27.8/44.4] 3060 [16.7/33.3] AFUE % 8D 80 80 80 Steady State Efficiency (%) 81 81 81 81 No. Burners 4 5 6 4 No. Stages 1 1 1 1 Gas Connection Pipe Size in. [mm] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] 0.5 [127] Compressor No./Type. 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (d6) 78 78 78 78 Outdoor Coil - Fin Type Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft. [sq. m] 16.56 [1.54] 16.56 [1.54] 16.56 [1.54] 16.56 (1.54] Rows / FPI WPcm] 2/22[9] 2 / 22 [9] 2 /22 [9] 2 / 22 [9] Indoor Coll - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft [s9. m] 5.17 [0.48J 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] Rows / FPI (FPcm] 3/ 15 [6] 3 / 15 [6] 3 / 15 [6] 3 /15 [6] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. [mm] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] 1/0.75 [19.05] Outdoor Fan - Type Propeller Propeller Propeller Propeller No. Used/Diameter in. [mm] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] Drive TypelNo. Speeds Direct/1 Direct/1 DirecUl Direct/1 CFM [Us] 3680 [1737] 3680 [1737] 3680 [1737] 3680 [1737] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at lf3 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075 Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1/10x10 [254x254] 1/1000 (254x254) 1/10)00 (254x254] 1/70x10 [254x254] Drive Type/No. Speeds BeltNariable BeltNariable BeltNariable Belt Variable No. Motors 1 1 1 1 Motor HP 1/2 1/2 1/2 3/4 Motor RPM 1725 1725 1725 1725 Motor Frame Size 48 48 48 56 Filter -Type Disposable Disposable Disposable Disposable Fumished Yes Yes Yes (NO.) Size Recommended in. (mm x mm x mm] (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 25x406x63 Yes (1))11x�725[25x406x635] (1)1x16x25 25x406x635 [ 5] (1)1x16x25[25x406x635] RefrigerantCharge( I 161xt6785[25x406x6351 16tx16785[25x406x635] ( sl 165 [as781 165 [as7a1 165 [4678]. Weights Net Weight lbs. [k91 580 (263) 580 (2631 585 (265) 580 (263) Ship Weight lbs. [kg] 587 [266] 587 [266] 592 [269] 587 [266] NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to ±20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 38 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL-Series A048DM10E A048DM13E Cooling Performance' Gross Cooling Capacity Btu [kW] EER/SEER2 Nominal CFM/ARI Rated CFM [Us] ARI Net Cooling Capacity Btu [kW] Net Sensible Capacity Btu [kW] Net Latent Capacity Btu [kW] Net System Power kW Heating Performance (Gas)2 Heating Input Btu [kW] Heating Output Btu [kW] Temperature Rise Range °F [°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm] Compressor No./Type Outdoor Sound Rating (dB)4 Outdoor Coil - Fin Type Tube Type Tube Size in. [mm] OD Face Area sq. ft. [sq. m] Rows / FPI [FPcm] Indoor Coil - Fin Type Tube Type Tube Size in. [mmj Face Area sq. R [sq. m] Rows / FPI [FPcm] Refrigerant Control Drain Connection No./Size in. [mm] Outdoor Fan - Type No. Used/Diameter in. [mm] Drive TypelNo. Speeds CFM [Us] No. Motors/HP Motor RPM Indoor Fan - Type No. Used/Diameter in. [mm] Drive Type/No. Speeds No. Motors Motor HP Motor RPM Motor Frame Size 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000[14.06j 35,600 [10.43] 12,400 [3.63] 4.19 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 A048JK08E A048JK08X 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 Continued 100,000 (29.3] 81,000 [23.73] 30-60 [16.7/33.3] 80 81 5 1 0.5 [12.7] 135,000 [39.56] 109,400 [32.05] 50-80 [27.8/44.4] 80 81 6 1 0.5 [12.7] Filter - Typo Furnished (NO.) Size Recommended in. [mm x mm x mm] Refrigerant Charge Oz. (al Weights Net Weight lbs. (kg] Ship Weight lbs. (kg] 1/Copeland Scroll 78 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/ 22 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10 (254x254] BelWartable 1 3/4 1725 56 1/Copeland Scroll 78 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 (9.5) 5.17 [0.48] 3 /15 [6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Directs 3680 [1737] 1at1/3HP 1075 FC Centrifugal 1/10x10 (254x254] BeltNariable 1 3/4 1725 56 Disposable Disposable Yes Yes (1)1x16x25 [25x406x635] (1)1x16x25 (25x406x635] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] 165 [4678] ' 165 [4678] 80,000 [23.44] 62,500 [18.31] 30.60 [16.7/33.3] 80 81 4 0.5 [12.7] 1/Copeland Scroll 78 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5) 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10 [254x254] Direct/3 1 1/2 1075 48 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 [3.63] 4.19 80,000 [23.44] 62,500 (18.31] 30-60 [16.7/33.3] 80 81 4 1 0.5 [12.7] 1/Copeland Scroll 78 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 21 22 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 (609.6] Direct/1 3680 [1737] 1 at 1/3 HP 1075 FC Centrifugal 1/10x10 [254x254] Direct/3 1 1/2 1075 48 580 [263] 587 [266] 580 [263] 587 (266] Disposable Yes (1)1x16x25 (25x406x635) (1)1x16x95 [25x406x6351 165 [4678] 580 [263] 587 (266] Disposable Yes (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] 165 [4678] 580 [263] 587 [266] NOTE& 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to t20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under Laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 39 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL- Series A048JK10E A048JK10X Cooling Performance' Gross Cooling Capacity Btu [kW] 50,000 [14.65] 50,000 [14.65] 50,000 [14.65] EER/SEER2 11.45/13 11.45/13 11.45113 Nominal CFM/ARI Rated CFM [Us] 1600/1600 [7551755] 1600/1600 [755/755] 1600/1600 [755/755] ARI Net Cooling Capacity Btu [kW] 48.000 [14.06] 48,000 [14.06] 48,000 [14.06] Net Sensible Capacity Btu [kW] 35,600 (10.43] 35,600 [10.43] 35,600 [10.43] Net Latent Capacity Btu (kW) 12,400 [3.63] 12,400 [3.63] 12,400 [3.63] Net System Power kW 4.19 4.19 4.19 Heating Performance (Gas)' Heating Input Btu [kWJ 100,000 [29.3] 100,000 [29.3] 135,000 [39.56] 135,000 [39.56] Heating Output Btu [kW] 78,500 [23] 78,500 [23] 106,500 [31.2] 106,500 [31.2] Temperature Rise Range °F (°C) 40-70 [22.2/38.9] 40-70 [22.2/38.9] 50-80 [27.8/44.4] 50.80 [27.8/44.4] AFUE % 80 80 80 80 Steady State Efficiency (%) 81 81 81 81 No. Burners 5 5 6 6 No. Stages 1 1 1 1 Gas Connection Plpe Size in. (mm] 0.5 112.7] 0.5 [12.7] 0.5 [12.7] 0.5 [12.7] Compressor No./Type 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll 1/Copeland Scroll Outdoor Sound Rating (dB)4 78 78 78 78 Outdoor Coil - Fin typo Louvered Louvered Louvered Louvered Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] OD 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.51 Face Area sq. ft [sq. m] 16.56 [1.54] 16.56 [1.54] 16.56 [1.541 16.56 [1.54] Rows / FPI [FPcm] 2/ 22 [9] 2/22[9] 2/22[9] 2/22[9] Indoor Coll - Fin Type Corrugated Corrugated Corrugated Corrugated Tube Type Rifled Rifled Rifled Rifled Tube Size in. [mm] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] 0.375 [9.5] Face Area sq. ft [sq. m] 5.17 (0.48] 5.17 [0.48] 5.17 [0.48] 5.17 [0.48] Rows /FPI [FPcm] 3 / 15 [6] 3 /15 [6] 3 / 15 [6] 3 /15 [6] Refrigerant Control TX Valves TX Valves TX Valves TX Valves Drain Connection No./Size in. (mm] 1/0.75 [19.05] 1/0.75119.05] 1/0.75 [19.05] 1/0.75 [19.05] Outdoor Fan - Type Propeller Propeller Propeller Propeller No. Used/Diameter in. [mm] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] 1/24 [609.6] Drive Type/No. Speeds Direct/1 Directl Direct/1 Direct/1 CFM [Us] 3680 [1737] 3680 [1737] 3680 [1737] 3680 [1737] No. Motors/HP 1 at 1/3 HP 1 at 1/3 HP 1 at 113 HP 1 at 1/3 HP Motor RPM 1075 1075 1075 1075 Indoor Fan - Type FC Centrifugal FC Centrifugal FC Centrifugal FC Centrifugal No. Used/Diameter in. [mm] 1/10x10 [254x2541 1/10x10 [254x254] 1/10x10 [254x254] 1/10x10 [254x254] Drive Type/No. Speeds Direct/3 Direct/3 Direct/3 Direct/3 No. Motors 1 1 1 1 Motor HP 112 1/2 1/2 1/2 Motor RPM 1075 1075 1075 1075 Motor Frame Size 48 48 48 48 Filter -Type Disposable Disposable Disposable Disposable Fumished Yes Yes Yes Yes (NO.) Size Recommended in. (mm x mm x mm] (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] (1)1x16x2525x406x (1)1x16x25 (25x406x635] (1)1x16x25 [ 25x406x635 ] (1)1x16x25(25x406x635) (1)1x16x25 [25x406x635] Refrigerant46781 I Charge Oz. (g] 165 (4678] 165 [4678] 165 5 [25x406x635] (1)1x16x25�[25x406x635] Weights l I �8l Net Weight lbs. [kg] 580 [263] 580 [263] 585 [265] 585 [265] Ship Weight lbs. [kg] 587 [266] 587 [266] 592 [269] 592 [269] A048JK13E 11,048JK13X Continued 50,000 [14.65] 11.45/13 1600/1600 [755/755] 48,000 [14.06] 35,600 [10.43] 12,400 (3.63] 4.19 NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 67° F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heat. Units are suitable for operation to s20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Healing Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. - 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 40 4 GENERAL DATA - RKNL MODELS NOMINAL SIZES 3-5 TONS 110.6-17.6 kW] Model RKNL- Series Cooling Performance' Gross Cooling Capacity Btu [kW] EER/SEER2 Nominal CFM/ARI Rated CFM [Us] ARI Net Cooling Capacity Btu [kW] Net Sensible Capacity Btu [kW] Net Latent Capacity Btu [kW] Net System Power kW Heating Performance (Gas)s Heating Input Btu [kW] • Heating Output Btu [kW] Temperature Rise Range °F [°C] AFUE % Steady State Efficiency (%) No. Burners No. Stages Gas Connection Pipe Size in. [mm) Compressor No./Type Outdoor Sound Rating (dB)4 Outdoor CoII - Fin Type Tube Type Tube Size in. [mm] OD Face Area sq. fL [sq. m] Rows / FPI [FPcm] Indoor Coil - Fin Type Tube Type Tube Size in. (mm] Face Area sq. ft_ [sq. m] Rows / FPI [FPcm] Refrigerant Control Drain Connection No./Size in. [mm] Outdoor Fan - Type No. Used/Diameter in. (mm] Drive Type/No. Speeds CFM [Us] No. Motors/HP Motor RPM Indoor Fan - Type No. Used/Diameter in. [mm] Drive Type/No. Speeds No. Motors Motor HP Motor RPM Motor Frame Size A060CK1OE [ 7.87] 11.1/13 2000/1900 [944/897] 59,000 [17.29] 42,000 [12.31] 17,000 [4.98] 5.32 AO6OCK13E 61,000 [17.87] 11.1/13 2000/1900 [944/897] 59,000 [17.29] 42,000 [12.31] 17,000 [4.98] 5.32 A060CL10E A060CL13E 61,000 [17.87] 11.1/13 2000/1900 [944/897] 59,000 [17.29] 42,000 [12.31] 17,000 [4.98] 5.32 Continued 61,000 [17.87] 11.1/13 2000/1900 [944/897] 59,000 [17.29] 42,000 [12.31] 17,000 [4.98] 5.32 100,000 [29.3] 81,000 [23.73] 2555 [13.9/30.6] 80 81 5 1 0.5 [12.7] 135,000 [39.56] 109,400 [32.05] 40-70 [22.2/38.9] 80 81 6 1 0.5 [12.7] 100,000 [29.3] 81,000 [23.73] 25-55 [13.9/30.6] 80 81 5 0.5 [12.7] 135,000 [39.56] 109,400 [32.05] 40-70 [22.2/38.9] 80 81 6 1 0.5 [12.7] 1/Copeland Scroll 1/Copeland Scroll 83 83 1/Copeland Scroll 1/Copeland Scroll 83 83 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3930 [1855] 1 at 1/3 HP 1075 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3930 [1855] 1 at1/3HP 1075 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2/22[9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3930 [1855] 1 at1/3HP 1075 Louvered Rifled 0.375 [9.5] 16.56 [1.54] 2122 [9] Corrugated Rifled 0.375 [9.5] 5.17 [0.48] 3/15[6] TX Valves 1/0.75 [19.05] Propeller 1/24 [609.6] Direct/1 3930 (1855] 1 at 1/3 HP 1075 Filter - Type Furnished (NO.) Size Recommended in. [mm x mm x mm] FC Centrifugal 1/10x10 [254x254] Direct/3 1 1 1075 48 FC Centrifugal 1/10x10 [254x254] Direct/3 1 1 1075 48 FC Centrifugal 1/10x10 [254x254] Belt/Variable 1 3/4 1725 56 FC Centrifugal 1/10x10 [254x254] BelWariable 1 3/4 1725 56 Refrigerant Charge oz. [(o Weights Net Weight lbs. [kg] 590 [268] 597 [271 ] Ship Weight lbs. [lig] 597 [271] 604 [274) Disposable Yes (1)1x161125 (25x406x635] (1)1x161125 [25x406x635] 160 [4536] Disposable Yes (1)1x16x25 [25x406x635] (1)1x16x25 [25x406x635] 160 [4536] Disposable Yes (1)1x161125 (25x406x635) (1)1x16x25 [25x406x635] 160 [4536] Disposable Yes (1)1x16x25 (25x406x635] (1)1x16x25 [25x40611635] 160 [4536] 590 [268] 597 [271 ] 597 [271] 604 [274] NOTES: 1. Cooling Performance is rated at 95° F ambient, 80° F entering dry bulb, 670 F entering wet bulb. Gross capacity does not include the effect of fan motor heat. ARI capacity is net and includes the effect of fan motor heal Units are suitable for operation to s20% of nominal cfm. Units are certified in accordance with the Unitary Air Conditioner Equipment certification program, which is based on ARI Standard 210/240 or 360. 2. EER and/or SEER are rated at ARI conditions and in accordance with DOE test procedures. 3. Heating Performance limit settings and rating data were established and approved under laboratory test conditions using American National Standard Institute standards. Ratings shown are for elevations up to 2000 feet. For elevations above 2000 feet, ratings should be reduced at the rate of 4% for each 1000 feet above sea level. 4. Outdoor Sound Rating shown is tested in accordance with ARI Standard 270. 41 I/PERMIT COORD COPS PLAN REVIEW/ROUTING SLIP ACTIVITY NUMBER: M13-094 DATE: 05/17/13 PROJECT NAME: SUBWAY SITE ADDRESS: 301 TUKWILA PY X Original Plan Submittal Response to Incomplete Letter# Response to Correction Letter # Revision # after Permit Issued DEPARTMENTS: Aw c Building Division Public Works A)//4 - Fire Prevention Structural Planning Division Permit Coordinator DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete Incomplete ❑ DUE DATE: 05/21/13 Not Applicable ❑ Comments: Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg 0 Fire 0 Ping 0 PW 0 Staff Initials: TUESITHURS ROUTING: Please Route 'V(Structural Review Required ❑ No further Review Required ❑ REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: DUE DATE: 06/18/13 Approved ❑ Approved with Conditions Not Approved (attach comments) ❑ Notation: REVIEWER'S INITIALS: DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg 0 Fire 0 Ping 0 PW 0 Staff Initials: Contractors or Tradespeople Pr ter Friendly Page • General/Specialty Contractor A business registered as a construction contractor with L&I to perform construction work within the scope of its specialty. A General or Specialty construction Contractor must maintain a surety bond or assignment of account and carry general liability insurance. Business and Licensing Information Name Phone Address Suite/Apt. City State Zip County Business Type Parent Company FIVE STAR COMFORT LLC 4253445438 2921 Russell Way #A Lynnwood WA 98087 Snohomish Limited Liability Company UBI No. 603208718 Status Active License No. FIVESSC881 L2 License Type Construction Contractor Effective Date 6/22/2012 Expiration Date 6/22/2014 Suspend Date Specialty 1 General Specialty 2 Unused Other Associated Licenses License Name Type Specialty 1 Specialty 2 Effective Date Expiration Date Status FIVESSC908LM FIVE STARS COMFORT Construction Contractor Heating/Vent/Air Conditioning And Refrig (Hvac/R) Unused 6/14/2010 6/14/2012 Re Licensed Business Owner Information Name Role Effective Date Expiration Date BAKA, IVAN Partner/Member 06/22/2012 Bond Information Page 1 of 1 Bond Bond Company Name Bond Account Number Effective Date Expiration Date Cancel Date Impaired Date Bond Amount Received Date 1 Developers Surety & Indem Co 257269C 06/15/2012 Until Cancelled $12,000.00 06/22/2012 Assignment of Savings Information No records found for the previous 6 year period Insurance Information Insurance Company Name Policy Number Effective Date Expiration Date Cancel Date Impaired Date Amount Received Date 2 Ohio Security Ins Co BKS54922013 10/05/2012 10/05/2013 $1,000,000.00 07/23/2012 1 Ohio Security Ins Co BKS54922013 10/05/2011 10/05/2012 $1,000,000.00 06/22/2012 Summons/Complaint Information No unsatisfied complaints on file within prior 6 year period Warrant Information No unsatisfied warrants on file within prior 6 year period Infractions/Citations Information No records found for the previous 6 year period httns://fortress.wa.aov/lni/bbio/Print.asnx 05/23/2013