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Permit M13-117 - SARANA INTERNATIONAL BUDDHIST - INSTALL NEW A/C AND HEATING UNIT
SARANA INTERNATIONAL BUDDHIST TEMPLE 15241 51 AVE S M13-117 Parcel No: Address: • City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Inspection Request Line: 206-438-9350 Web site: http://www.TukwilaWA.gov 2223049019 15241 51 AVE S MECHANICAL PERMIT Project Name: SARANA INTERNATIONAL BUDDHIST Permit Number: M13-117 Issue Date: 11/13/2013 Permit Expires On: 5/12/2014 Owner: Name: Address: Contact Person: Name: Address: Contractor: Name: Address: License No: Lender: Name: Address: PANGNANANDA POLWATTE SARANA INTL BUDDHIST CENTER 15241 51ST AVE S, TUKWILA, WA, 98188 ARMANDO LEYVA 25604 120 PL , KENT, WA, 98030 ALKI CONSTRUCTION & MECH L 13219 1 AVE SW , BURIEN, WA, ALKICCM878QF I II Phone: (253) 653-6815 Phone: (206) 588-2001 Expiration Date: 11/6/2013 DESCRIPTION OF WORK: SUBTYPE: NRES STATUS: PENDING DESCRIPTION: INSTALLATION OF 4 TON PACKAGE AIR CONDITIONING/HEATING UNIT (ELECTRICAL) Valuation of Work: $7,000.00 Type of Work: Fuel type: Fees Collected: $269.31 Electrical Service Provided by: SEATTLE CITY LIGHT Water District: 125 Sewer Distric: TUKWILA SEWER SERVICE Current Codes adopted by the City of Tukwila: Internations Building Code Edition: International Residential Code Edition: International Mechanical Code Edition: Uniform Plumbing Code Edition: 2012 2012 2012 2012 International Fuel Gas Code: WA Cities Electrical Code: WA State Energy Code: 2012 2012 2012 Permit Center Authorized Signature: Date: I hearby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this development permit and agree to the conditions attached to this permit. Signature: Print Name: Date:// r/ 2 C.� This permit shall become null and void if the work is not commenced within 180 days for the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. PERMIT CONDITIONS: 1: ***MECHANICAL PERMIT CONDITIONS*** 2: All mechanical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center (206/431-3670). 3: All permits, inspection record card and approved construction documents shall be kept at the site of work and shall be open to inspection by the Building Inspector until final inspection approval is granted. 4: Manufacturers installation instructions shall be available on the job site at the time of inspection. 5: All construction shall be done in conformance with the Washington State Building Code and the Washington State Energy Code. 6: Remove all demolition rubble and loose miscellaneous material from lot or parcel of ground, properly cap the sanitary sewer connections, and properly fill or otherwise protect all basements, cellars, septic tanks, wells, and other excavations. Final inspection approval will be determined by the building inspector based on satisfactory completion of this requirement. 7: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206-431-3670). 8: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center. 9: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. PERMIT INSPECTIONS REQUIRED Permit Inspection Line: (206) 438-9350 1800 MECHANICAL FINAL 0609 PIPE/DUCT INSULATION 0701 ROUGH -IN MECHANICAL CITY OF TUKWIlit Community Developmelirepartment Permit Center 6300 Southcenter Blvd, Suite 100 Tukwila, WA 98188 http://www.TukwilaWA.gov MECHANICAL PERMIT APPLICATION Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. **please print** Site Address: 1.5z4/ 5157. A.VE • Tenant Name: :*ii0ERTY;08vNE i',;i' ::'.. ' � ... 41 ' � Namei: X � � - PtE/Q ,CPXJDbiliyl agi 0414w4rr ') Address: 1C2-44 5/4,-/ AVS - City: -'g&,1,- A State: Lois. Zip'gglpg. CONTACT PERSON. -person receromrgall,pro�ecf t I . .• y a commlmtCStlon r ...k a ..„. ... .: r ^ ..::: . . . r•�.� �' ll.. Name: AR.H4.10e, L.GyvA . Address: Address: 2 94 /?.014Ft, Phone: Fax: City: gl_aT: State: 1,e4 L Zip^qr, Phone: ZS3..(Ds. ,(osl1_' Fax: Email: ALL%yvg z, ov 0 AO(_..• . King Co Assessor's Tax No.: 2 22 304 9©1 ' Suite Number: Floor: New Tenant: ❑ Yes ❑.. No MtECHAf it;c,! ..CONTRACTOR*71.1-MA4:foo ;r ... Company Name: _-a0• Address: City: State: Zip: Phone: Fax: Contr Reg No.: Exp Date: Tukwila Business License No.: cr:+�+urn.,.e,a�wwa�..,•vwnw..w.•�e+•-,s.•.psi: • .-.•.bwc.cx:�«o.-,:...w».a sa:�•w- yn.••r.wn.••+.:: �.«$ . $ Valuation of project (contractor's bid price): $ 70 X O • Pv Describe the scope of work in detail: NOT/ -1(.. C LAT el.0 6 F 4 reA.' LeC7 f C4c_5 Use: Residential: New 121;1e - Replacement ❑ Commercial: New [ Replacement ❑ Fuel Type: Electric [I Gas ❑ Other: H:\Apphcattons\Forms-Applications On Line \201 l Applications\Mcchanical Permit Application Revised 8-9-11.docx Revised: August 2011 bh • 2[4 s( Page I of 2 Indicate type of mechanical work being installed and the quantity below: Unit Type Qty : Furnace <100k btu l Furnace >100k btu Floor furnace i Suspended/wall/floor mounted heater Appliance vent ti. Repair or addition to heat/refrig/cooling system Air handling unit <10,000 cfm UnitType Qty. Air handling unit >10,000 cfm Evaporator cooler Ventilation fan connected to single duct i Ventilation system Hood and duct Incinerator — domestic Incinerator — comm/industrial r ,Unit Type, ,} '74, r; , I. Fire damper Diffuser Thermostat i Wood/gas stove Emergency generator Other mechanical equipment ,Boiler/Compressor :. Qty 0-3 hp/100,000 btu 3-15 hp/500,000 btu 15-30 hp/1,000,000 btu 30-50 hp/1,750,000 btu 50+ hp/1,750,000 btu • Value of construction — in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the permit center to comply with current fee schedules. S tg Expiration of plan review — applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may grant one extension of time for additional periods not t� exceed 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 Intemational Building Code (current edition). I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWl R OR AUTHORIZED AGENT: Signature: q Print Name! 2a -rats. /Jo o G_ y��. Mailing Address: ZS-6C9Qr (20 eft r pL. H:Wpplications\Forms-Applications On Line \2011 Applications\Mechanical Permit Application Revised 8-9-11.docx Revised: August 2011 bh ' Day Telephone: r<e-Pir City • Date: Coa. Z;(- --2- Sa (- 2Sa S 3 6Ct. Gf9L► . State • • Zip Page 2 of 2 Cash' Register Receipt City of Tukwila DESCRIPTIONS ACCOUNT QUANTITY PAID 69:31 M13-117 Address: 1524151 AVE S Apn: 2223049019 $69.31 MECHANICAL - NONRES $69.31 MECHANICAL - NONRES MECHANICAL - NONRES TOTAL FEES PAID BY RECEIPT: R95 R000.322.102.00.00 R000.322.102.00.00 $33.60 $35.71 $69.31 Date Paid: Wednesday, November 13, 2013 Paid By: PANGNANANDA POLWATTE Pay Method: CASH Printed: Wednesday, November 13, 2013 1:18 PM 1 of 1 CRW SYSTEMS City of Tukwila • • Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206-431-3665 Web site: http://www.TukwilaWA.gov RECEIPT Parcel No.: 2223049019 Permit Number: M13-117 Address: 15241 51 AV S TUKW Status: PENDING Suite No: Applied Date: 06/27/2013 Applicant: SARANA INTERNATIONAL BUDDHIST CENTER Issue Date: Receipt No.: R13-01997 Initials: WER User ID: 1655 Payment Amount: $53.86 Payment Date: 06/27/2013 10:22 AM Balance: $215.45 Payee: POLWATTE PANGNANADA TRANSACTION LIST: Type Method Descriptio Amount Payment Cash Authorization No. ACCOUNT ITEM LIST: Description 53.86 Account Code Current Pmts PLAN CHECK - NONRES 000.345.830 53.86 Total: $53.86 ann• Dnnnin4_r1L: Printarl• nR-97-9(N 3 • City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Fax: 206-431-3665 Web site: http://www.TukwilaWA.gov RECEIPT Parcel No.: 2223049019 Permit Number: M13-117 Address: 15241 51 AV S TUKW Status: PENDING Suite No: Applied Date: 06/27/2013 Applicant: SARANA INTERNATIONAL BUDDHIST CENTER Issue Date: Receipt No.: R13-01998 Initials: WER User ID: 1655 Payment Amount: $146.14 Payment Date: 06/27/2013 10:23 AM Balance: $69.31 Payee: POLWATTE PANGANANDA TRANSACTION LIST: Type Method Descriptio Amount Payment Cash Authorization No. ACCOUNT ITEM LIST: Description 146.14 Account Code Current Pmts MECHANICAL - NONRES 000.322.102.00.00 146.14 Total: $146.14 rinr• Rnrnint_nA Printed• 06-27-2013 INSPECTION RECORD Retain a copy with permit CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 431-2451 Pro'ect: R wype of Inspection: . Address: 1 s 2.-4 t s I f1,1 S Date Called: , --- Special Instructions: Date Wanted: �-- L-/ 4 a.m. p.m. Requester: Phone No: roApproved per applicable codes. LJ Corrections required prior to approval. COMMENTS: al �ett4 k -", - U �p�lo-.._ ec.... ) 1 C,1 ''finks I (,-y1LW416, /t-aLy1� c.,\Ki ``` 11 REINSPECTION FEE REQUI ED. Prior to next inspection. fee must be paid at 6300 Southcenter Blvtl.. Suite 100. Call to schedule reinspection. Date: _ �. /./_ INSPECTION NO. INSPECTION RECORD Retain a copy with permit PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100; Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 431-2451 Proj---� J ^--n t ` ,-",...1, Typ of Inspection: (j i ( _ ;-1— /" Addr s I LA, 4 cs Date Called: Special Instructions: / Date Wanted: -,, �/ .. `� \ . p.m. Requester: Phone No: ElApproved per applicable codes. El Corrections required prior to approval. COMMENTS: IA - 1 Dat `.3 �4 .Srt pectora_ / \� n- REINSPECTION. FEE REQUIRED:' r to next inspection, fee must be paid at 6300.Southcenter.Blvd.. Suite 100. Call to schedule reinspection.. INSPECTION RECORD Retain a copy with permit INS'£CTION NO. PERMIT NO: CITY OF TUKWILA BUILDING DIVISION 6300•Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-367 Permit Inspection Request Line (206) 431-2451 M13 -1.17 Project: .• SA A i'JA- tf.t� �S--- Typjof Inspection: f --c) c1( /�e...ii /caress:,'Date i52_4( 5(4v6-- Calle bJCf__,(\S_ Special Instructions: k / 0A f , / 1; Date Wanted: -- --- II— an p.m. Req est r.: Phone No: 2,-C3 — (053 — 415-15 ElApproved per applicable codes. QCorrections required prior to approval. COMMENTS: k, LOC I p, 5, I l Jai Xe -e reL) 6cJ"Nc £Ase ItJ Inspector::;: n - Date: () REINSPECTION FEE REQUIRET' Prtor-to next inspection, fee musqe paid at 6300 Southcenter Blvd.. Suite 100. Call to schedule reinspection. QUICK REFERENCE DATA *T4BD Series - Residential Split System Heat Pump MODEL NUMBER: *T4BD 018K 024K 030K 036K 042K 048K 060K Electrical Data Volts -Cycles -Phase (1) 208 / 230 - 60 - 1 Total Amps 10.2 14.6 15.3 17.8 19.4 23.2 27.7 Delay Fuse Max. (2) 20 30 30 35 40 50 60 Min. Circynpacity _�� 12.4 18.0 18.8 22.0 23.9 28.7 34.3 Condense* Data 4r r' ( w� V' �� �t®V Area 17.7 20.3 22.8 25.3 22.8 25.3 25.3 Rows -FPI 1-18 1-18 1-20 1-20 2-16 2-16 2-16 Tube Dia 3/8" O.D. Fan Motor Type PSC Amps 1.2 1.2 1.2 1.2 1.46 1.46 1.46 HP 0.2 0.2 0.2 0.2 0.25 0.25 0.25 Compressor Data RLA 9 13.4 14.1 16.6 17.9 21.8 26.2 LRA 48 58.3 73 79 112 117 134 Refrigerant suction line O.D NOTE: Liquid line is 3/8" O.D. for entire length. 0-24 ft. 3/4" 3/4" 3/4" 7/8" 7/8" 7/8" 7/8" 25-39 ft. 3/4" 3/4" 3/4" 7/8" 7/8" 7/8" 1-1/8" (3) 40-75 ft. 3/4" 3/4" 3/4" 7/8" 7/8" 7/8" 1-1/8" (3) Refrigerant charge R -410A in ounces for outdoor unit & 15' lineset. (4) 98 120 140 154 237 232 248 Approximate Weight (lbs.) Net 166 171 176 181 247 280 290 Ship 175 180 185 190 260 295 305 (1) Operating Voltage Range: 187v min. - 253v max. (2) HACR Type Circuit Breakers may be used. (3) Requires 7/8" to 1-1/8" adapter from unit to line. (4) Additional charge for line sets above 15 feet. Values based on suction line as follows with 3/8" liquid line. INCOMPLETE (a) 3/4" = 0.6 oz. per additional foot. (b) 7/8" = 0.7 oz. per additional foot. (c) 1 1/8" = 0.8 oz. per additional foot. LT R 1t . Table 1. Electrical Specifications & Physical Data REVIEWED. FOR CC DE COMPLIANCE APPROVEI 4.. tor Service Access NOV 0 8 213 BL City ILDI DO NOT OBSTRUC f TulKwita OF UNI G DIN016Utt(te 12"or18" See Note 12" or 18" See Note uire full perimeter clearances. Installer must maintain 18" between two units or 12" between single unit and structure s-2" Mounting Pad 1 R_ CITY 0 0 PER T Thermostat Wire Gauge Recommended T-Stat Wire Unit to T-Stat (Length in FT) 2 -Wire (Heating) 5 -Wire (Heating/Cooling) 24 55 25 22 90 45 20 140 70 18 225 110 Table 2. Thermostat Wire Gauge D EIVED- TUKWILA ,,, til Bfol Ir[r, Z 2 2013=ooOrf� [tt' CENTER IL' Ligit 1�10i 1 L ______ W ,��o-I, lOji�o or 11T, U$ 9i H Model DT4BD Shown MODEL NUMBER HEIGHT (H) WIDTH (W) DEPTH (D) *T4BD-018K 31 1/2" 30 3/4" 30 3/4" *T4BD-024K 35 1/2" 30 3/4" 30 3/4" *T4BD-030K 39 1/2" 30 3/4" 30 3/4" *T4BD-036K 43 1/2" 30 3/4" 30 3/4" "T4BD-042K 39 1/2" 30 3/4" 30 3/4" *T4BD-048K 43 1/2" 30 3/4" 30 3/4" *T4BD-060K 43 1/2" 30 3/4" 30 3/4" Figure 1. Clearance Requirements MI 13 - able 3. Unit Dimensions Instructions: 1. Find the column for the model of outdoor unit that is being installed. 2. Find the row for the model of the indoor unit that is being installed. 3. Find the cell in the table in which this row and column meet. In this cell the appropriate orifice /TXV and charge addition for this match are listed. If the text in this cell is BOLD, then a change of orifice is necessary. 4. If a change in restrictor is necessary, then the appropriate restrictor will already be supplied with the outdoor unit. Examples: • For the *T4BD-018K / GB5BMM024K-B match, the restrictor will need to be changed to the .053" and 14 ounces of additional charge will need to be added. (CHANGE IN CHARGE AND ORIFICE) • For the 'T4BD-048K/B6EMMX48K-C match, the appropriate TXV is the 669852, the appropriate outdoor restrictor is the 0.058", and 8 ounces of additional charge will need to be added. (CHANGE IN CHARGE AND OUTDOOR ORIFICE) IID Restrictor Installed With ID Unit I • Model Number: *T4BD 018K 024K 030K 036K 042K 048K 060K ID Restrictor Supplied With OD Unit: 0.050, 0.053 0.056, 0.055 0.061 0.067 0.073 0.079, 0.081 0.087, 0.094 OD Restrictor Supplied With OD Unit: 0.035 0.041 0.048 0.055 0.055 0.060 0.068 Outdoor Unit BOM Charge (Oz.) 98 120 140 154 237 ' 232 248 MODELS PLIE SUPTH IDD REQUIRED RESTRICTOR OR TXV / CHARGE ADDITION (OZ) .' B4VM B4VM-X24K-A 669564 669564 / 14 669564 / 18 - -- -- -- - - B4VM-X24K-B 669564 669564 / 14 669564 / 18 -- - -- -- -: - B4VM-X30K-A 669565 -- -- 669565 / 5 -- -- -- -- B4VM-X30K-B 669565 -- -- 669565 / 5 -- -- -- -- B4VM-X36K-B 669566 -- -- -- 669566 / 12 -- -- -- B4VM-X48K-B 669568 - -- -- -- 669568 / 6 -- -- B4VM-X48K-C 669568 -- -- -- -- 669568 / 6 669568 / 16 -- B4VM-X60K-C 669578 - -- -- -- - -- 669578 / 0 GB5BM-0 GB5BM-024K-A 0.055 0.053 / 14 0.055 / 18 -- -- -- -- -- GB5BM-024K-B 0.055 0.053 / 14 0.055 / 18 -- -- -- -- -- GB5BM-030K-A 0.065 -- -- 0.065 / 5 -- -- - -- GB5BM-030K-B 0.065 -- 0.055 / 18 0.065 / 5 -- -- -- -- GB5BM-036A-B 0.073 -- -- -- 0.073 / 12 -- - -- GB5BM-036K-B 0.073 -- -- -- 0.073 / 12 -- -- -- GB5BM-042K-B 0.077 -- -- -- -- 0.077 / 6 -- -- GB5BM-048K-C 0.080 -- -- -- `` -- -- 0.080 / 16 - GB5BM-060K-C 0.089 -- -- -- -- -- -- 0.089 / 0 GB5BMM GB5BMM024K-A 0.055 0.053 / 14 0.055 / 10 -- -- -- -- -- GB5BMM024K-B 0.055 0.053 / 14 0.055 / 10 -- -- -- . -- -- GB5BMM030K-A 0.062 -- -- 0.062 / 0 -- - -- - GB5BMM030K-B 0.062 -- -- 0.062 / 0 ---- -- - GB5BMM036K-B 0.067 -- -- -- 0.067 / 4 -- -- -- GB5BMM042K-B 0.074 -- , -- • -- - 0.074 / 11 -- -- GB5BMM048K-B 0.079 -- -- - -- -- -- 0.079 / 16 -- GB5BMM048K-C 0.079 -- -- -- -- -- 0.079 / 16 -- GB5BMM060K-C 0.087 -- -- -- -- -- -- • 0.087 / 0 B5BM-X _ B5B(M,V)-X24K-A 669564 669564 04: 669564 / 18 -- -- -- -- - B5B(M,V)-X24K-B 669564 669564 / 14 669564 / 18 -- -- -- - -- B5B(M,V)-X30K-A 669565 -- -- 669565 / 5 -- -- -- -- B5B(M,V)-X30K-B 669565 -- 669565 / 18 669565 / 5 -- -- -- -- B5B(M,V)-X36K-B 669566 -- -- -- 669566 / 12 -- -- -- B5B(M,V)-X42K-B 669567 -- -- -- -- 669567 / 6 -- -- B5B(M,V)-X48K-B 669568 -- -- -- - -- 669568 / 16 -- B5B(M,V)-X48K-C 669568 -- - -- -- -- 669568 / 16 -- B5B(M,V)-X60K-C • 669578 -- -- -- -- -- -- 669578 / 0 2 NOTES: • The charges listed are only valid for the standard 15' lineset. • Numbers listed as O.*** are restrictor diameters, while numbers listed as 669*** are TXV part numbers. • Gray cells require the outdoor restrictor to be changed as well. See Table 5. Table 4. Restrictor or TXV 1 Charge Addition (Oz) • IID Restrictor Installed With ID Unit J Model Number: *T4BD 018K 024K 030K 036K 042K 048K 060K ID Restrictor Supplied With OD Unit: 0.050, 0.053 0.056, 0.055 0.061 0.067 0.073 0.079, 0.081 0.087, 0.094 OD Restrictor Supplied With OD Unit: 0.035 0.041 0.048 0.055 0.055 0.060 0.068 Outdoor Unit BOM Charge (Oz.) 98 120 140 154 237 232 248 MODELS SUPPLIED WITH ID REQUIRED RESTRICTOR OR TXV / CHARGE ADDITION (OZ) C6 C6B(A,H)-X24(C,U)-A 669564 669564 / 14 669564 / 18 -- -- -- -- -- C6B(A,H)-X24(C,U)-B 669681 669681 / 14 669681 / 18 -- -- -- -- -- C6B(A,H)-X30(C,U)-A 669565 -- - 669565 / 5 -- -- -- -- C6B(A,H)-X30(C,U)-B 669682 -- -- 669682 / 5 -- -- -- -- C6B(A,H)-X30(C,U)-C 669682 -- -- 669682 / 5 -- -- -- -- C6B(A,H)-X35(C,U)-B 669683 -- - -- 669683 / 12 -- -- -- C6B(A,H)-X36(C,U)-B 669683 -- -- -- 669683 / 12 -- -- - C6B(A,H)-X36(C,U)-C 669683 -- -- -- 669683 / 12 -- -- -- C6B(A,H)-X42(C,U)-B 669684 -- -- 669684 / 6 -- -- C6B(A,H)-X42(C,U)-C 669684 -- -- -- -- 669684 / 6 -- -- C6B(A,H)-X42(C,U)-D 669684 -- -- 669684 / 6 -- -- C6B(A,H)-X47(C,U)-C 669852 -- -- -- -- -- 669852 / 16 -- C6B(A,H)-X48(C,U)-C 669852 -- -- -- -- -- 669852 / 16 -- C6B(A,H)-X48(C,U)-D 669852 -- -- -- -- -- 669852 / 16 -- C7-0 C7B(A,H)M01824(C,U)-A 0.048 0.053 / 12 0.056 / 0 -- -- -- -- -- C7B(A,H)M01824(C,U)-B 0.055 0.053 / 12 0.056 / 0 -- -- -- -- -- C7B(A,H)M030(C,U)-C 0.061 -- -- 0.061 / 7 -- - -- - C7B(A,H)M03036(C,U)-A 0.061 -- -- 0.061 / 7 -- -- -- -- C7B(A,H)M03036(C,U)-B 0.067 -- -- 0.061 / 7 0.067 / 4 -- -- -- C7B(A,H)M03642(C,U)-B 0.071 -- -- -- 0.067 / 4 0.073 / 0 -- -- C7B(A,H)M03648(C,U)-C 0.067 -- - -- 0.067 / 4 0.073 / 0 0.081 / 0 -- C7B(A,H)M042(C,U)-D 0.071 -- 0.073 / 0 -- -- C7B(A,H)M048(C,U)-C 0.077 -- -- -- -- -- 0.079 / 0 -- C7B(A,H)M048(C,U)-D 0.087 -- -- -- -- 0.079 / 0 -- NOTES: • The charges listed are only valid for the standard 15' lineset. • Numbers listed as O.*** are restrictor diameters, while numbers listed as 669*`* are TXV part numbers. • Gray cells require the outdoor restrictor to be changed as well. See Table 5. Table 4. Restrictor or TXV / Charge Addition (Oz) - Continued OD Unit ID Unit Factory Installed Restrictor Correct Outdoor Restrictor *T4BD-018K B6BW-018K(*) 0.035 0.044 *T4BD-018K C7B(A,H)M01824(C,U)-(A,B) 0.035 0.039 *T4BD-024K B6BW-024K(*) 0.041 0.047 *T4BD-030K B6BW-030K(*) 0.048 0.050 *T4BD-036K B6BW-036K(*) 0.053 0.057 *T4BD-048K B6EMMX48K-C 0.060 0.058 *T4BD-048K C7B(A,H)M03648(C,U)-C 0.060 0.064 *T4BD-048K C7B(A,H)M048(C,U)-(C,D) 0.060 0.064 Table 5. *T4BD Outdoor Restrictor Changes NORDYNE COMPLETE COMFORT. GENUINE VALUE. Specifications & illustrations subject to change without notice or incurring obligations. O'Fallon, MO I Printed in U.S.A. (02/12) 111111 709309D (Replaces 709309C) Instructions: 1. Find the column for the model of outdoor unit that is being installed. 2. Find the row for the model of the indoor unit that is being installed. 3. Find the cell in the table in which this row and column meet. In this cell the appropriate orifice /TXV and charge addition for this match are listed. If the text in this cell is BOLD, then a change of orifice is necessary. 4. If a change in restrictor is necessary, then the appropriate restrictor will already be supplied with the outdoor unit. Examples: • For the *T4BD-018K / GB5BMM024K-B match, the restrictor will need to be changed to the .053" and 14 ounces of additional charge will need to be added. (CHANGE IN CHARGE AND ORIFICE) • For the *T4BD-048K/ B6EMMX48K-C match, the appropriate TXV is the 669852, the appropriate outdoor restrictor is the 0.058', and 8 ounces of additional charge will need to be added. (CHANGE IN CHARGE AND OUTDOOR ORIFICE) IID Restrictor Installed With ID Unit I Model Number *T4BD 018K' 024K " 030K 036K 042K 048K 060K ID Restrictor Supplied With OD Unit: 0.050, 0.053 0.056, 0.055 0.061 0.067 0.073 0.079, 0.081 0.087, 0.094 OD Restrictor Supplied With OD Unit: 0.035 0.041 0.048 0.055 0.055 0.060 0.068 Outdoor Unit BOM Charge (Oz.) 98 120 140 154 237 232 248 MODELS SUPPLIED WITH ID REQUIRED RESTRICTOR OR TXV / CHARGE ADDITION (OZ) GB5BW. GB5BW-024K(*) 0.057 t 0.050 / 14 0.057 / 18 -- -- -- -- -- GB5BW-030K(*) 0.063 # 0.050 / 14 0.057 / 18 0.06515 -- - -- -- B6BM B6BMM024K-A 0.055 0.053 / 14 0.055 / 10 -- -- -- -- -- B6BMM024K-B 0.055 0.053 / 14 0.055 / 10 -- -- -- -- - B6BMM030K-A 0.062 -- -- 0.062 / 0 -- -- -- -- B6BMM030K-B 0.062 -- -- 0.062 / 0 -- -- -- -- B6BMM036K-B 0.067 -- -- -- 0.067 / 4 -- -- - B6BMM042K-B 0.074 - -- -- -- 0.074 / 11 -- -- B6BMM048K-B 0.079 -- -- -- -- -- 0.079 / 16 -- B6BMM048K-C 0.079 -- -- -- -- -- 0.079 / 16 -- B6BMM060K-C 0.087 -- -- -- -- -- -- 0.087 / 0 B6BW B6BW-018K(*) 0.056 0.050 3 -- -- -- B6BW-024K(*) 0 057 - 70117.0:/- ir: - -- -- -- -- B6BW-030K(*) 0.060 -- -- n. KO;Q601;/?3� : -- - -- -- B6BW-036K(*) 0.069 -- -- -- Oft)67 N�0¢ . -- -- - "B6EM B6EMMX24K-A 669564 669564 / 0 669564 / 10 -- -- -- -- -- B6EMMX24K-B 669564 669564 / 0 669564 / 10 -- -- -- -- -- B6EMMX30K-A 669565 -- -- 669565 / 9 - -- -- - B6EMMX30K-B 669565 -- -- 669565 / 9 -- -- -- -- B6EMMX36K-B 669566 -- -- -- 669566 / 7 -- -- -- B6EMMX42K-B 669567 -- -- -- -- 669567 / 0 -- -- B6EMMX48K-C 669852 -- -- -- - 669852 / -26$ `:6698524 8 -- B6EMMX60K-C 669578 -- -- -- -- -- -- 669578 / 5 B6VM B6VMAX24K-A 669564 669564 / 14 669564 / 18 -- -- -- - -- B6VMAX24K-B 669564 669564 / 14 669564 / 18 -- -- -- - -- B6VMAX30K-A 669565 - -- 669565 / 5 - - - - B6VMAX30K-B 669565 - 669565 / 18 669565 / 5 -- - -- -- B6VMAX36K-B 669566 -- -- - 669566 / 12 -- -- -- B6VMAX42K-B 669567 -- -- -- -- 669567 / 6 - -- B6VMAX48K-C 669568 -- -- -- -- 669568 / 6 669568 / 16 -- B6VMAX60K-C 669578 -- -- - -- -- -- 669578 / 0 NOTES: • The charges listed are only valid for the standard 15' lineset. • Numbers listed as O.*** are restrictor diameters, while numbers listed as 669*** are TXV part numbers. • Gray cells require the outdoor restrictor to be changed as well. See Table 5. $ This is a charge reduction. Remove 26 ounces from the initial charge that came with the unit. The GB5BW-024K unit is supplied with an extra 0.050 restrictor for use with the *T4BD-018K. # The GB5BW-030K unit is supplied with extra 0.050, 0.057, and 0.065 restrictors. Table 4. Restrictor or TXV / Charge Addition (Oz) - Continued 3 COi Split System Heat Pump -13 SEER Copy Perntit No._ USER'S MANUAL T4BD - 018K, 024K, 030K, 036K, 042K, 048K, IMPORTANT SAFETY INFORMATION /4\ WARNING: To avoid possible equipment damage, fire, or death, the following instructions must be observed regarding unit maintenance and operational procedures. Please read all information in this manual thoroughly and become familiar with the capabilities and use of your appliance before attempting to operate or maintain this unit. Pay attention to all safety warnings and any other special notes highlighted in the manual. Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored. WARNING indicates a potentially hazardous situation that if not avoided, could result in personal injury or death. CAUTION indicates a potentially hazardous situation that if not avoided, may result in minor or moderate injury or property damage. Keep this literature where you have easy access to it in the future. If a problem occurs, check the instructions and follow recommendations given. If these suggestions don't eliminate your problem, call your servicing contractor. Do not attempt to service this unit yourself! & 060K (1.5, 2, 2.5, 3, 3.5, 4, & 5 Ton) Series • To achieve optimum performance and minimize equipment failure, it is recommended that periodic maintenance be performed on this unit. The ability to properly perform maintenance on this equipment requires certain mechanical skills and tools. Please consult your dealer for maintenance information and availability of maintenance contracts. • The area around the cooling unit a must be kept clear and free of combustible materials, gasoline, and other flammable vapors and liquids. Do not store or use flammable items such as paint, varnish, or strippers in the vicinity of the unit. • Do not use the area around the unit as a storage area. This area must be kept clean and clear of loose or exposed insulation materials. Examine the unit's area when it is installed or when insulation is added, since some insulation materials may be combustible. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water. • Familiarize yourself with the controls that shut off the electrical power to the unit. If the unit needs to be shut down for an extended period of time, turn off electrical power at the circuit breaker. For your safety always turn off the electrical power before performing service or maintenance on the unit A WARNING: INCOMPLETE LTR# • Under no circumstances should the appliance owner attempt to install and/or service this equipment. Some local codes require licensed installation / service personnel for this type of equipment. Improper service, adjustment, or maintenance may cause explosion, fire, electrical shock or other hazardous conditions which may result in personal injury or property dama e. VIn E etIMPONisag AFIR4 i" Winstal Nollo 4 i in qual fi • Do not store or Citlia uctions thoroughly before using the equipment. Follow all precautions and ned within these instructions and on the unit. tion, adjustment, alteration, service, or maintenance can caustMei4NIC y damage. Refer to this manual. For assistance or additioralTilf i K d installer or service agency. rr 11 ,n e gasoline or other flammable vapors and liquids in the vicinit9ttiitfiia. ce. PERMIT _ DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. M13- 17 ILA R AEiiOUT THE4HEA PWRP rt Your heat pump s a unique, all weather comfort -control appliance that will heat and cool your home year round and provide energy saving comfort. It's an unknown fact that heat is always in the air, even when the outside temperature is below freezing. The heat pump uses this basic law of physics to provide energy saving heat during the winter months. For example, If the outdoortemperature is 47° F (8° C), your heat pump can deliver approximately 3.5 units of heat energy per each unit of electrical energy used, as compared to a maximum of only 1 unit of heat energy produced with conventional heating systems. In colder temperatures, the heat pump performs like an air conditioner run in reverse. Available heat energy outside the home is absorbed by the refrigerant and exhausted inside the home. This efficient process means you only pay for "moving" the heat from the outdoors to the indoor area. You do not pay to generate the heat, as with more traditional furnace designs. During summer, the heat pump reverses the flow of the heat -absorbing refrigerant to become an energy-efficient, central air conditioner. Excess heat energy inside the home is absorbed by the refrigerant and exhausted outside the home. OPEIRATONO [INSTRUCTIONS Thermostat styles vary. Some models may not include the AUTO mode and others will have the AUTO in place of the HEAT and COOL. Others may include all three. Please refer to the thermostat's User Manual for detailed programming instructions. The thermostat should be mounted about 5 feet above the floor on an inside wall and not on an outside wall or other location where its operation may be adversely affected by radiant eat from fireplaces, sunlight, or lighting fixtures, and convective heat from warm air registers or electrical appliances. Oooaang Operation OnOy 1. Set the thermostat's system mode to COOL or AUTO and change the fan mode to AUTO. See Figure 1 2. Set the temperature selector to the desired temperature level. The outdoor fan, compressor, and blower motor will all cycle on and off to maintain the indoor temperature at the desired cooling level. NOTE: If the temperature level is re -adjusted, or the system mode is reset, the fan and compressor in the outdoor unit may not start immediately. A protective timer circuit holds the compressor and the outdoor fan off for approximately three minutes following a previous operation or the interruption of the main electrical power. 2 1 Figure 1. Digital Thermostat Heating Operation °My 1. Set the thermostat's system mode to HEAT or AUTO and change the fan mode to AUTO. See Figure 1. 2. Set the temperature selector to the desired temperature level. The compressor, outdoor fan, and blower motor will cycle on and off to maintain the indoor temperature at the desired heating level. NOTE: If the temperature level is re -adjusted, or the system mode is reset, the fan and compressor in the outdoor unit may not start immediately. A protective timer circuit holds the compressor and the outdoor fan off for approximately three minutes following a previous operation or the interruption of the main electrical power. Emergency Heat Some thermostats may include a system mode called EM HT or AUX HT, etc. This is a back-up heating mode that should only be used if a problem is suspected. With the mode set to EM HT, etc., the compressor and outdoor fan will be locked off and supplemental heat (electric resistance heating) will be used as a source of heat. Sustained use of electric resistance heat in place of the heat pump will result in an increase in electric utility costs. Defrost Operation During cold weather heating operation,.the outdoor unit will develop a coating of snow and ice on the heat transfer coil. This is normal and the unit will defrost itself.This unit features Adaptive Demand Defrost that monitors ambient and coil temperatures to regulate the defrost function accordingly. At the beginning of the defrost cycle, both the outdoor condenser fan and compressor will turn off. After approximately 30 seconds, the compressor will turn on and begin to heat the outdoor coil causing the ice and snow to melt. NOTE: While the ice and snow is melting, \N..> ,q. some steam may rise from the outdoor unit as the warm coil causes the melting frost to evaporate. When defrost is completed, the outdoor fan motor will start, and the compressor will turn off again. In approximately 30 seconds the compressor will start up again and continue normal operation. Operating the Heat Pump for Automatic Cooling & Heating 1. Set the thermostat system switch to AUTO and the thermostat fan switch to AUTO. See Figure 1. NOTE: Thermostats will vary. Some models will not include the AUTO mode, and others will have the AUTO in place of the HEAT and COOL, and some will include all three. 2. Set the thermostat temperature to the desired heating and cooling temperature level(s). The outdoor unit and the indoor blower will then cycle on and off in either the heating or cooling mode of operation as required to automatically maintain the indoor temperature within the desired limits. Operating the Indoor f=lower Continuously The continuous indoor blower operation is typically used to circulate the indoorairto equalize a temperature unbalance due to a sun Toad, cooking, or fireplace operation. Set the thermostat fan mode to ON (Figure 1). The indoor blower starts immediately, and will run continually until the fan mode is reset to AUTO. The continuous indoor blower operation can be obtained with the thermostat system mode set in any position, including OFF. Shutting the Heat Pump Off Change the thermostat's system mode to OFF and the fan mode to AUTO. See Figure 1. NOTE: The system will not operate, regardless of the temperature selector setting TROU f:, LESHOOTiNG Before you call a Technician, check the following: G Check the thermostat setting. Make sure the system mode and temperature settings are correct. O Check the electrical panel for tripped circuit breakers. O Check the filters for dust accumulation. G Check the unit and make sure it is clean and not covered with grass or leaves. O If the items above don't resolve your problems, then call your nearest service technician. HEAT PUMP GlyAONTENANICE ! \ WARNING: The T4BD heat pump contains liquid and gaseous refrigerant under pressure. Installation and servicing should only be attempted by qualified, trained personnel thoroughly familiar with the equipment and safe responsible refrigerant handling procedures. Failure to comply with this warning could result in equipment damage, personal injury, or death. A WARMING: To prevent electrical shock, personal injury, or death, disconnect all electrical power to the unit before performing any maintenance or service. The unit may have more than one electrical supply. Proper maintenance is important to achieve optimum performance from the heat pump. The ability to properly perform maintenance on this equipment requires certain mechanical skills and tools. If you do not possess these skills, contact your dealer for maintenance. Consult your local dealer about the availability of maintenance contracts. Routine maintenance should include the following: Regular Cleaning A\ CNJTlOI1V: DO NOT touch any of the internal electrical components while cleaning the unit. • The area around the unit and the vicinity of any other appliances must be kept clear and free of combustible materials, gasoline, and other flammable vapors and liquids. Do not store or use flammable items such as gasoline, paint, varnish, or strippers in the vicinity of the unit. • Keep the outdoor unit clean. Hose off periodically and keep unit fins clear of leaves and grass clippings. Be careful not to damage the aluminum fins. Clean the outdoor coil and fins as necessary using a mild detergent and water. Rinse thoroughly with water. U Keep the outdoor unit clear of obstructions. DO NOT obstruct airflow with tall plants or shrubs. Check for and remove any obstructions such as twigs, sticks, etc. • Inspect the condensate drain and outdoor coil at the beginning of each cooling season. Remove any debris. • Annually inspect the physical support of the unit to ensure that it is physically sound without sagging, cracks, gaps, etc. 3 Air Filters D WARNING: Never operate the unit without a filter in the return air system. Dust and lint in the return air can build up on the internal components, resulting in Toss of efficiency, equipment damage, and possible fire risk. • Inspect and clean or replace air filters at the beginning of each heating and cooling season, or more frequently if required. A clogged filter could cause airflow related problems and reduce the overall efficiency of your unit. Always replace disposable filter(s) installed in your system only with the same size dimensional filters that are being replaced. s'ii.. I CERTIFIED, www.ahridirectory.org Unitary Small HP AHRI Standard 210/240 CeN'lctcn epplles only when me complete system Is listed with ANHI. WARRANTY INFORMATION A warranty certificate with full details is included with the equipment. Carefully review these responsibilities with your dealer or service company.The manufacturer will not be responsible for any costs found necessary to correct problems due to improper setup, improper installation, adjustments, improper operating procedure on the part of the user, etc. Some specific examples of service calls which are not included in the limited warranty are: • Correcting wiring problems in the electrical circuit supplying the equipment. • Resetting circuit breakers or other switches. • Adjusting or calibrating of thermostat. MOM ASSEMBLED YOUR ENVIRONMENTIOUR EXPERTISE ./MEMBER COMPANY us cone, Intertek We Encourage Professionalism !�w iJ'[tif4 Through Technician Certification by NATE NORDYNE COMPLETE COMFORT. GENUINE VALUE Specifications & illustrations subject to change without notice or incurring obligations. O'Fallon, MO I Printed in U.S.A. (05/11) ui 7093030 (NEW) H61 -IK Series Electric Heater Kit I XLE Copy INSTALLATION INSTRUCTIONS Installation in Standard & Variable Speed Indoor Air Handlers '; i�tE fif SDE C 1 �hPL#ANCE APPROVED 2 City Tuwila UtL.DINGof D1k1lts10 INCOMPLETE LTR IMPORTANT These instructions are primarily intended to assist qualified individuals experienced in the proper installation of heating and/or air conditioning appliances. Some local codes require licensed installation/service personnel for this type equipment. All installations must be in accordance with these instructions and with all applicable national and local codes and standards. Read these instructions thoroughly before starting the installation. Follow all precautions and warnings contained within these instructions and on the unit. The instructions included with this keater kit are for installations in air handlers only. DO NOT DESTROY. PLEASE READ CAREFULLY & KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. M13- t1 7 TABLE OF CONTENTS IMPORTANT SAFETY INFORMATION GENERAL INFORMATION 2 About the Heater Kit 2 Clearances to Combustibles 3 Standard Air Handlers 3 Variable Speed Air Handlers 3 Electrical Supply 3 IMPORTANT SAFETY INFORMATION INSTALLER: Please read all instructions before servicing 2 this equipment. Pay attention to all safety warnings and any other special notes highlighted in the manual. Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored. WARNING indicates a potentially hazardous situation that if not avoided, could result in personal injury or death. CAUTION indicates a potentially hazardous situation that if not avoided, may result in minor or moderate injury or property damage. HEATER KIT INSTALLATION E Element Assembly Installation Electric Heater Kits with Circuit Breakers 5, 8, & 10 kw Electric Heater Kits 15, 20, 25, & 30 kw Electric Heater Kits 3 -Phase 9 & 15 kw electric heater kits Line Cover Electric Heater Kits without Circuit Breakers Power Wiring Staging 3 4 5 5 5 5 5 5 6 6 MOTOR SPEED SELECTION 6 Standard Air Handlers 6 Variable Speed Air Handlers 7 WIRING DIAGRAMS 8 Figure 7 - Single Ph. - 5Kw Series 8 Figure 8 - Single Ph. - 8 & 10kW Series 8 Figure 9 - Single Ph. - 15kW Series 9 Figure 10 - Single Ph. 20kW Series 9 Figure 11 - Single Ph. 24kW Series 10 Figure 12 - Single Ph. 25kW Series 11 Figure 13 - Single Ph. 29kW Series 12 Figure 14 - Single Ph. 30kW Series 13 Figure 15 - Three Phase. - 9 & 15kW Series 14 WARNING: ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage. • Before servicing, disconnect all electrical power to air handler. • When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. • Verify proper operation after servicing. GENERAL INFORMATION About the heater kit H6HK Series electric heater kit is approved for field installation in B5, B6, MB7, HMG, HMB, & HCG, air handlers. All sizes are available with factory -provided circuit -breakers for short circuit protection and to provide a disconnecting means. Also available are 5, 8, and 10 kw electric heater kits without circuit -breakers. Refer to the National Electric Code (ANSI/NFPA 70) and applicable local codes for over -current protection and disconnect requirements. NOTES: • The 20, 24/25, and 29/30 kw electric heater kits are NOT approved for installation in A -cabinet air handlers. The 25Kw & 30Kw kits are for B5 C -cabinet air handlers. The 24 & 29 Kw kits are for B6, MB7, HMG, HMB, & HCG C -cabinet air handlers. Use the model identifcation code (Figure 1, page 2) and Product Type: H -Heater Generation: 6 - Sixth Series Product Identifier: HK - Heater Kit H 6 HK 020 H T Primary Capacity: 005-5Kw 015-15Kw 008-8Kw 020-20Kw 009 - 9Kw 024 / 025 - 25Kw 010 - 10Kw 029/030-30Kw T 1 Stage Sequencer No. of Breakers Electric Code: H=240 - 1 - 60 Q=208 / 240 - 3 - 60 2 Figure 1. Heater Kit Identification Code r' Tables 2 - 4 (page 7) for all Heater Kit applications. G These instructions .are written assuming the air pandler is in the upflow position (outlet facing up). For horizontal and downflow applications, it is recommended that the electric heater kit be installed prior to installation of the air handler. O Use caution when handling or installing this component. Personal injury can occur from sharp metal edges present in all sheet metal constructed equipment. Clearances to Combustibles Standard Air Handlers All electric heater kits less than 20 kw are approved for use in air handler installations with zero -clearance to combustibles at any blower speed. Horizontal and upflow configuration air handlers equipped with 20, 24/25, and 29/30 kw electric heater kits are approved for installation with zero clearance to combustibles at any blower speed. When using a 20, 24/25 kw electric heat kit in a downflow installation, the blower must be set at high speed for both heating and cooling. Variable Speed Air Handlers All installations of H6HK electric heater kits in variable speed air handlers are approved for zero -clearance to combustibles when the minimum electric heat airflow is set as directed in these instructions. Electrical Supply /•\ VVAJUMI11V : To avoid the risk of electric shock, personal injury, or death, disconnect all electrical power to the unit before performing any maintenance or service. The unit may have more than one electrical power supply. • All electrical connections must be in compliance with all applicable local codes with the current revision of the National Electric Code (ANSI/NFPA 70). For Canadian installations the electrical connections and grounding shall comply with the current Canadian Electrical Code (CSA C22.1 and/or local codes). • If the air handler was previously installed without electric heat, the existing supply wiring may not be sufficient to carry the increased load. If installing electric heat in the air handler, the supply wiring can be aluminum or copper. The supplied circuit breakers and terminal blocks are approved for either wire type. Make sure to follow all of the rating information on the circuit breaker or terminal block and that the supply wiring is sized according to the current NEC codes and any other state or local codes. See the rating label or Table 1 (page 4) for minimum circuit ampacities and maximum overcurrent protection. O All electric heater kits 10 kw or less are supplied from the factory configured for use with a single supply circuit. Electric heater kits greater than 10 kw are supplied from the factory configured for use with two supply circuits. If a single supply is desired, accessory kit #913874 is required to convert to single circuit connection. HEATER D DT DST LL TDOM /A\ 11V,A,RI1V1Il1VGo ELECTRICAL SHOCK, FIRE OR (EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage. • Before servicing, disconnect MI electrical power to air handler. • When servicing controls, label all wires prior to disconnecting. (Reconnect wires correctly. • Verify proper operation after servicing. Element Assembly Installation 1. Set the thermostat to the lowest temperature setting. 2. Turn off all electrical power to the air handler. 3. Remove the upper access door from the air handler. 4. Remove the screws securing the upper element close - off plate from the back of the air handler control box. 5. Remove the element close -off plate and set the screws aside. Do not discard the screws. NOTE: For 2 -tiered electric heater kits, remove two close -off plates. For 3 -tiered electric heater kits remove all 3 close -off plates. 6. Insert the element assembly into the opening in the air handler control box being careful not to damage the element wire or the ceramic element supports. NOTE: Heating element alignment rods will slide into alignment holes in the back of the air handler element box. 7. Secure the element assembly to the back of the air handler control box with the screws removed in step 4. For25 kw & 30 kw Heater Kits:Attach the auxiliary circuit board bracket to the lower right side of the installed heater kit assembly with two screws removed in step 4 and snap on the Auxiliary circuit board. NOTE: On some units, a shipping bracket may need to be removed before installing the circuit breaker bracket. 8. Connect the 2 -Pin Power plug from the element assembly into the unit's 2 -Pin power plug. Connect the 7 -Pin Harness from the element assembly to the unit's circuit board. 3 tvoli .r - • 0 7e* N. f• g Figure 2. Sample Installation (shown with access door removed) Model Number Voltage Kw Standard Air Handler (A & B Size) Variable Speed & Standard Air Handler (C Size) Minimum Circuit Ampacity Max. Over -Current Circuit Ampacity Minimum Circuit Ampacity Max. Over -Current Circuit Ampacity Circuit A Circuit B Circuit C .2 5 cn u 5o Circuit A Circuit B Circuit C Single Circuit Circuit A 11 1 Circuit B Circuit C 1 2 5 cr) u iii 6 Circuit A Circuit B Circuit C Single Circuit 005H -XX 240 4.8 - - - 30 - - - 30 - - - 34 - - - - 40J 50 008H -XX 240 7.5 - - - 45 - - - 50 - - - 48 - - 010H -XX 240 9.6 - - - 55 - - - 60 - - - 59 - - - 60 015H -XX 240 14.4 55 25 - 80 60 30 - 90 59 25 - 83 60 30 - 90 020H -XX 240 19.2 55 50 - 105 60 60 - 125 59 50 - 109 60 60 - 125 025H -XX 240 24.0 - - - - - - - - 59 50 25 134 60 60 30 150 030H -XX 240 28.8 - - - - - - - - 59 50 50 159 60 60 60 175 005H -XX 208 3.6 - - - 27 - - - 30 - - - 30 - - - 40 008H -XX 208 5.6 - - - 39 - - - 40 - - - 42 - - - 50 010H -XX 208 7.2 - - - 48 - - - 50 - - - 52 - - - 60 015H -XX 208 10.8 48 21 - 70 50 25 - 80 52 22 - 73 60 25 - 80 020H -XX 208 14.4 48 43 - 92 50 50 - 100 52 43 - 95 60 50 - 100 025H -XX 208 18.0 - - - - - - - - 52 43 22 117 60 50 25 125 030H -XX 208 21.6 - - - - - - - - 52 43 43 138 60 50 50 150 009Q -XX 240 9.0 - - - 32 - - - 40 - - - 36 - - - 40 015Q -XX 240 14.4 - - - 48 - - - 50 - - - 52 - - - 60 009Q -XX 208 6.8 - - - 29 - - - 30 - - - 32 - - - 40 015Q -XX 208 10.8 - - - 43 - - - 50 - - - 46 - - - 50 4 Table 1. Electrical Ratings For 25 kw & 30 kw Heater Kits: Attach the 4 -Pin and 3 -Pin Harnesses to the Auxiliary circuit board. NCTE: A wiring diagram and a rating label are supplied with the electric heater kit. Affix the wiring diagram to the blower housing. • When installing the electric heater kit into a standard air handler, affix the supplied rating label over the electrical data section of the air handler unit data label located on the lower access door. • When installing the electric heater kit into a variable speed air handler, the rating label supplied with the kit will NOT be used. Check the appropriate block on the air handler ratings label located on the lower access door. 8. Install the circuit breaker bracket inside of the air handler. Position the tab on the bottom of the bracket into the slot of the control panel box. See Figure 2 (page 4) for proper placement of bracket 9. Slide the bracket forward and align the screw holes with the holes in the bottom of the control panel box. Secure the bracket to the air handler with the supplied screws. Electric Heater Kits with Circuit Breakers NOTE 1: Circuit breakers supplied with the H6HK electric heater kit are for short-circuit protection of the internal wiring and to serve as a unit disconnect. They DO NOT provide over -current protection of the supply wiring. Over - current protection of the supply wiring must be provided at the distribution panel and sized as shown in Table 1 (page 4) or the unit data label, and in accordance with the NEC and all applicable local codes. NOTE 2: In some cases, the over -current protection specified in Table 1 (or the unit data label) is less than the 60 amp rating of the circuit breakers used in the H6HK electric heater kit.This difference may occur if the function of the over -current protection required at the distribution panel (field supplied) and the function of the circuit breakers in the H6HK electric heater kit are different. 5 8, & 10 kw Electric Heater Kits 1. Snap the circuit breaker onto the circuit breaker bracket as shown in Figure 3. The circuit breaker must be positioned (side with 1/4" terminals to the right) as shown in the Figure 2. 2. Remove the lower circuit breaker knockout from the air handler upper access door. 15 20 24/25 & 29/30 kw Electric Heater Kits NOTE 1: The heavy red and black supply leads are bundled by circuit with wire ties at the factory. The bundle coming from the top element tier is circuit "A". NOTE 2: The element assembly is right-side-up when the limits are on the right side). The bundle coming from the second element tier is circuit "B". The bundle coming from the bottom element tier is circuit "C". Figure 3. Installation of Circuit Breakers 1. Snap the circuit breakers onto the circuit breaker bracket as shown in Figure 3.The circuit breakers must be positioned (side with 1/4" terminals to the right) as shown in the Figure. 2. Remove all necessary circuit breaker knockouts in the air handler upper access door. 3 -Phase 9 & 15 kw electric heater kits 1. Snap the 3 -pole circuit breaker onto the circuit breaker bracket as shown in Figure 3. The circuit breaker must be positioned (side with 1/4" terminals to the right) as shown in the Figure. 2. Remove all circuit breaker knockouts in the air handler upper access door. Line Cover Heater Kits with circuit breakers are supplied with a line cover shown in Figure 4 (page 6). The line cover is required by code in order to protect installers from the line/supply wiring. The line cover should be installed as shown in Figure 5. Electric Heater Kits without Circuit Breakers 1. Attach the supplied power terminal block to the circuit breaker bracket with the supplied screws as shown in Figure 6 (page 6). 2. Using the 1/4" terminals, connect the red supply wire(s) from the element assembly to one pole of the terminal block and connect the black wires to the other pole. Staging All Single-phase heater kits are internally staged using B5, B6, HMG and HMB air handler circuit board logic. B5 air handlers may stage the heater kit with a slow or fast timed option. B6 single stage air handlers will not stage the heater kit. B6 two-stage air handlers may stage the heat Kw turned on with either a low or high heat call. All 3-phase heater kits are not equipped for internal staging. Refer to the installation instructions supplied with the air handler for additional staging information 6 Figure 4. Line Cover Figure 5. Line Cover Installed Figure 6. Circuit Breaker Bracket with Terminal Block Installed Power Wiring All wiring must comply with the current revision of the National Electric Code and must be sized for the minimum ampacities as listed on the unit data label or in Table 1. Refer to the detailed wiring diagrams (pages 8 - 14) for proper connections. If a single circuit adaptor kit is used it may need to be re -configured for some applications. Remove the single circuit adaptor kit cover and verify that the lugs are configured correctly for the application. If the lugs are not configured for the application, reference the instructions included with the kit and modify the configuration. Install the single circuit adaptor kit (if used) in the line side ("on" end) of the circuit breakers. Tighten the lugs securely (45 in -lbs recommended). Connect the supply wiring to the circuit breaker(s), single circuit adaptor kit, or terminal block. Tighten the lugs securely. When using multiple supply circuits verify that the supply sized for circuit "A" is connected to the circuit breaker that is connected to the top element assembly. Install metal circuit breaker line cover on the left side of the circuit breaker to cover the supply wires. MOTOR SPEED SELECTION Standard Air Handlers The blower speed is preset at the factory for operation at the same speed for heating and cooling, by using the blower motor jumpering terminal on the blower motor and connecting it to the desired speed with both the red and black wires connected to the jumpering terminal. For optimum system performance and comfort, it may be necessary to change the factory set speed. To change the blower speed: /i\ WARNING: To avoid the risk of electric shock, personal injury, or death, disconnect all electrical power to the unit before performing any maintenance or service. The unit may have more than one electrical power supply. 1. Disconnect all electrical power to the unit and remove the upper door. 2. Remove the black and red wires from the blower motor jumping terminal. Discard the blower motor jumping terminal. 3. Connect the heating speed wire (red) and the cooling speed wire (black) to the desired blower speed marked on the terminal block of the blower motor. IMPORTANT: After changing the blower speed setting, make sure to bundle and insulate any unused blower motor leads so that they will not make contact with the air handler cabinet or non -insulated live parts. Standard 3 Speed Motors Terminal 4 = Hi speed Terminal 5 = Med speed Terminal 6 = Low speed Standard C -Cabinets Terminal Mi = Low speed Terminal M2 = Medium Low speed Terminal M3 = Medium speed Terminal M4 = Medium Hi speed Terminal M5 = Hi speed. High speed operation may be required when using a 20, 24/25, & 29/30 kw electric heater kit in a downflow application .Also see Clearances to Combustibles (page 3). 4. Replace the upper door and secure it to the unit. 5. Restore power to the unit. Variable Speed Air Handlers The minimum electric heat airflow is selected by setting switches on the air handler circuit board. Selecting the minimum electric heat airflow sets the minimum air flow that will be produced whenever electric heater kits are energized. When the electric heater kits are energized along with a heat pump, the airflow may be higher depending on the basic cooling/heat-pump airflow setting. Reference the installation instructions supplied with the air handler for additional airflow information. „L-, II Model H6HK-•• - Cabinet Size Minimum Required Blower Heating Speed A B C UpFlow Horizontal Downflow 005H X X X LOW LOW LOW 008H X X X LOW LOW LOW 010H X X X LOW LOW LOW 015H X X X LOW LOW MED 020H X X LOW LOW HIGH 024H / 025H X X MED MED HIGH 029H / 030H X MED MED N/A 009Q X X LOW LOW LOW 015Q X X LOW LOW MED (1) Only on *30 (2.5 Ton) model air handlers Table 2. Blower Heating Speed Model Cabinet Size H(M,C)G024 A H(M,C)G030 A H(M,C)G036 B H(M,C)G042 B H(M,C)G048 C H(M,C)G060 C Table 3. HMG Cabinet Sizes — BLACK RED ELEMENT RELAY LIMIT NOTES w a: 0 w 0 z 0 2 3 4 6 6 7 1) If any of tlrE original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend Field Wiring - • • - Factory Wiring: Low Voltage High Voltage TERMINAL BLOCK (for select models only) CIRCUIT BREAKER (Circuit breaker models only) BLACK 0 w re .1 0 0 1 11-- Ir I I I U U '1)---- ) / ■, 710560A • I II I!I !I SUPPLY VOLTAGE GROUND POWER Figure 7. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) - 5 kw Series GREY RELAY BLACK—'""RED RELAY BLACK ELEMENT LIMIT RED NOTES 2 3 4 5 6 7 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend Field Wiring Factory Wiring: Low Voltage High Voltage 0 --I01 IO.I- TERMINAL i 1 I l ~— BLOCK'. (for select U)_.... V \ models only) ) / CIRCUIT BREAKER 9, R .T . I■_■_ 'TI SUPPLY VOLTAGE GROUND POWER 710561A 8 Figure 8. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) - 8/10 kw Series MIR BUCK RED DIMR1 BLACK UNIT e FMR NOTES a 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and tempera- ture rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. ELI 5 BREAKERS I- Legend 1 1 11 Field Wiring - - - — Factory Wiring: Low Voltage High Voltage 710563A MEI Figure 9. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) -15 kw Series ♦1 BLACK RED RELIT DIV BLACK LI IT RED BLACK AEU' 6 NOTES BLACK ED LIMIT R 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend Field Wiring - - - - Factory Wiring: Low Voltage High Voltage 710564A Figure 10. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) - 20 kw Series 9 BUCK BfEIR RED -0 RELU UMn NOTES a 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and tempera- ture rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. ELI 5 BREAKERS I- Legend 1 1 11 Field Wiring - - - — Factory Wiring: Low Voltage High Voltage 710563A MEI Figure 9. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) -15 kw Series ♦1 BLACK RED RELIT DIV BLACK LI IT RED BLACK AEU' 6 NOTES BLACK ED LIMIT R 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend Field Wiring - - - - Factory Wiring: Low Voltage High Voltage 710564A Figure 10. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) - 20 kw Series 9 0 Figure 11. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) - 24 kw Series WIRING DIAGRAM H6HK024H-31 (with circuit breaker) 25kiff, 240 VAC, 1 -Phase Electric Heater Kit II BLACK ,,--AAAA RELA Y —U RELA Y BLACK .--. ELEMENT LIMIT 1 RED RED -I ELEMENT BLACK 1 RELA Y JYYr� ELEMENT RED — LIMIT 111 O 3 4 5 6 1 NOTES 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. CIRCUIT BREAKERS 1 u Y Y m m Ed K W V V is L 2)/ 9.)--)/9,)-2)/ 1 1 1 1 1 1 1 1 1 1 pe 1 11 1 1 11 ir SUPPLY VOLTAGE BLACK Legend Field Wiring - - - gm Factory Wiring: Low Voltage High Voltage GROUND 1111111111111 711163 2111 1-1 POWER BLACK RED ELEMENT 0RELAY LIMIT BLACK ELEMENT RED 0• 1-11 RELA Y BLACK 1 RELA Y JYYr� ELEMENT RED — LIMIT 111 O 3 4 5 6 1 NOTES 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. CIRCUIT BREAKERS 1 u Y Y m m Ed K W V V is L 2)/ 9.)--)/9,)-2)/ 1 1 1 1 1 1 1 1 1 1 pe 1 11 1 1 11 ir SUPPLY VOLTAGE BLACK Legend Field Wiring - - - gm Factory Wiring: Low Voltage High Voltage GROUND 1111111111111 711163 2111 1-1 POWER T1 6a C W CN 1 7 ID iv co 131 3 2 Oi 2 co ID CD W D x (13 a fD S n W ID sy ID N N cn CD CD 1 BLACK ,,.....--AAAA RED ELEMENT fl ({ 1 RELAY LIMIT ---- 0 BLACK' RED =0 RELAY0 ELEMENT BLACK 1.--Pvvv` RED - ELEMENT 0 - - RELAY V\ LIMIT BLACK ,..-NV ELEMENN T RED D. �°° RELAY I" BLAC K1 MAA b RED n ELEMENT _0 RELAY LIMIT DRANGE BLUE BROWN 1 RED YELLOW � NC U m Y t..) G 0 U t6.) 5 s c o 15CIRCUIT W BLACK 1 16 234567 113 p1// Y V /2 5- 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring material of the BREAKERSNOTES p 1 1 1 2 1 1 1 : 1 1 1 1 1 1 -) . . 1 1 1 1 1 1 I ' r same gauge size and temperature rating. SUPPLY VOLTAGE GROUND 2) The installation of this heater kit may / BLACK require a change in the blower speed tap Legend POWER connection. See Installation Instructions for details. 3) Use copper conductors with a minimum Field Wiring — EN In IN Factory Wiring: Low Voltage temperature rating of 60°C for supply High Voltage connections. 710565A N Figure 13. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) - 29 kw Series WIRING DIAGRAM H6HK029H-31 (with circuit breaker) 30kW , 240 VAC, 1 -Phase Electric Heater Kit o- RELA Y 0 BLAC RELA Y ELEMENT �YYv� ELEMENT RED LIMIT RED NOTES 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring mm RED CIRCUIT • • / BREAKERS material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend 1 11 1 11 SUPPLY L VOLTAGE BLACK Field Wiring - N — — Factory Wiring: Low Voltage High Voltage 1111111111111 711164 2111 111 1 POWER BLACK 1 RED II - l� o BLACK ...-AAM_ ELEMENT I�VVV\ RED ELEMENT — LIMIT RELAY RELAYY LIMIT BLACK RED itir 1 d 41t, RED it 11 ELEMENT 11 ELEMENT RELA Y NOTES 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring mm RED CIRCUIT • • / BREAKERS material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend 1 11 1 11 SUPPLY L VOLTAGE BLACK Field Wiring - N — — Factory Wiring: Low Voltage High Voltage 1111111111111 711164 2111 111 1 POWER 1 RED II - l� BLACK ...-AAM_ ELEMENT — LIMIT RELAYY - BLAC RED itir 1 d 11 11 ELEMENT RELA NOTES 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring mm RED CIRCUIT • • / BREAKERS material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend 1 11 1 11 SUPPLY L VOLTAGE BLACK Field Wiring - N — — Factory Wiring: Low Voltage High Voltage 1111111111111 711164 2111 111 1 POWER Figure 14. Wiring Diagram for H6HK Single Stage Air Handler with Circuit Breaker(s) - 30 kw Series 0 O RELAY BLACK 401 RELAY 0 BLACK RED LIMIT ELEMENT RED ELEMENT BLACK RELAY = BLACK D RELAY f�vvv\ ELEMENT LVW` ELEMENT RED LIMIT RED RELAY �0 e Q RELAY BLACK BLACK ELEMENT —vvv\ ELEMENT RED LIMIT RED '6 RED BLACK 3 4 5 6 7 1 2 3 4 s 1 2 3 NOTES 1) If any of the original wire supplied with this unit must be replaced, it must be replaced with wiring CIRCUIT )...... BREAKERS 1"1 1 11 1 mm P. Q I 1 I 1 I 1 SUPPLY VOLTAGE material of the same gauge size and temperature rating. 2) The installation of this heater kit may require a change in the blower speed tap connection. See Installation Instructions for details. 3) Use copper conductors with a minimum temperature rating of 60°C for supply connections. Legend Field Wiring - N — - Factory Wiring: Low Voltage High Voltage RED BLACK 710566A POWER NOTES 1) The blower motor speed tap connection may not be as shown. See the Installation Instructions. 2) Disconnect all power before servicing. 3) Transformer may have a dual voltage primary tap. Match the tap position with the supply voltage used. 4) If the Internal wiring is replaced, use only 106°C copper wire of the same gauge. ORANGE GREY NO RELAY m ELEMENT 2 — BR BLACK "MIT ELo ELEMENT 2 ELEMENT 3 CONTACTOR BUCK YELLOW BLACK RED BLACK -.€31 ELEMENT 3 Legend Field Wiring — — — FactoryWiring: Low Voltage High Voltage BLACK� From Indoor AN handler Ymoo RED olrouN toad POWER PLUG From Indoor Mr handler olmu5 bold FI I I TRANSFORMER RED GREY WRITE 311 RED 24V BLACK GREY HEATER KIT PLUG 11 I'Irhl'ITI 1 1 1 1 1 1 GROUND 1 1 1 1 1 1 1 1_ CIRCUIT SUPPLY BREAKERS VOLTAGE To Indoor Mr handler circuit toad 14 Figure 15. H6HK Wiring Diagram for 3 -Phase Electric Heater Kit - 9kw & 15kw Series INSTALLER: PLEASE LEAVE THESE INSTALLATION INSTRUCTIONS WITH THE HOMEOWNER Imam ASSEMBLED We Encourage Professionalism ♦� XXEgEE' Through Technician Certification by NATE rte. �' , 1 � r�.=a. -.� t...e•�a.u'��tiE3t�=i;��..'�efo°�'.'F�s�+11�� Intertek NORDYNE COMPLETE COMFORT. GENUINE VALUE VIII IIII IIIIIII lIl Specifications & illustrations subject to change without notice or incurring obligations. 0' Fallon, MO I Printed in U.S.A. (10/12) 709524A (Replaces 7095240) B6BM, B6EM, & B6VM Series INSTALLATION INSTRUCTIONS AIR HANDLER REVIEWED FOR CODE COMPLIANCE APPROVED NOV 08 2013 City of Tukwila BUILDING DIVISION FILE VIS"' INCOMPLETE RECEIVED CITY OF TUKWILA OCT 122013 PERMIT CENTER IMPORTANT Please read all information in this manual thoroughly and become familiar with the capabilities and use of your appliance before attempting to operate or maintain this unit.These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance. Some local codes require licensed installation/se`r`vice personnel for this type of equipment. Improper installation, service, adjustment, or maintenance may cause explosion, fire, electrical shock or other hazardous conditions which may result in personal injury or property damage. Unless otherwise noted in these instructions, only factory authorized kits or accessories may be used with this product. Keep this manual where you have easy access to it in the future. If a problem occurs, check the instructions and follow recommendations given. If these suggestions don't eliminate your problem, call your servicing contractor. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. M 1 3 -1 I "7 TABLE OF CONTENTS Important Safety Information 3 Startup & Adjustments 13 Requirements & Codes 3 Before You Start the Unit 13 Refrigerant Charging 14 General Information 4 Air Circulation 14 Before You Install this Unit 4 Running the Blower Continuously 14 Locating the Amir Ii1.9 dier 4 Selecting Continuous Low Spd Fan Operation .... 14 Minimum Clearances`l 4 Turning the Blower Off 14 Operation of Air Handler During Construction 4 System Cooling 14 Installation in a Garage 5 System Heating 14 Plenums & Air Ducts 5 Selecting minimum Electric Heat Airflow 14 Unconditioned Spaces 5 Blower Configurations 14 Air Filters 5 Determining Nominal System Capacity 14 Acoustical Duct Work 5 3 -Speed Units 14 Air Handler Installation 6 High Efficiency Units (Var. & Fixed Speed) 15 Packaging Removal 6 Selecting Basic Heating Airflow 15 Mounting Applications 6 Selecting Basic Cooling / Heat Pump Airflow 15 Upflow Installations 6 Dehumidification Options 15 Downflow Installations 6 Unit Maintenance 16 Horizontal Installations 7 Troubleshooting 16 Horizontal Left Installations 7 Horizontal Right Installations 7 Figures &Tables 17 Refrigerant Line Connections 8 Figure 11. B6BM Physical Dimensions 17 Orifice removal & Installation 8 Figure 12. Air Handler Components 18 Connecting th elLinsets 9 Airflow Data 19 Condensate Drainage 10 Table 5. B6BM Air Handlers 19 Electrical Connections 11 Table 6. B6EM Air Handlers 20 Pre -Electrical Checklist 11 Table 7. B6EM Air Handlers (Heat Only Airflow) ..21 Line Voltage 11 Table 8. B6VM Air Handlers (Cool Only Airflow) ..21 Grounding 11 Table 9. B6VM Airflow Settings 22 2 Thermostat Connections 11 Control Board 12 Twinning 12 Heater Kits 13 Electronic Air Cleaner 13 Humidifier 13 Optional Humidistat 13 Electrical Diagrams & Data 23 Figure 13. Single Stage Control Board 23 Figure 14. Two -Stage Control Board 23 Figure 15. Fixed Speed Control Board 24 Figure 16. Variable Speed Control Board 24 Figure 17. B6BM Wiring Diagram 25 Figure 18. B6EM Wiring Diagram 26 Figure 19. B6VM Wiring Diagram 27 Table 10. B6BM MCA & MOP Data 28 Table 11. B6(E,V)M & B6BV MCA & MOP Data 29 Table 12. Control Board Operation 30 Installation / Performance Checklist 32 M ;l' IMPORTANT SAFETY INFORMATION INSTALLER: Please read all instructions before servicing this equipment. Pay attention to all safety.warnings and any other special notes highlighted in the manual. Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored. WARNING indicates a potentially hazardous situation that if not avoided, could result in personal injury or death. CAUTION indicates a potentially hazardous situation that if not avoided, may result in minor or moderate injury or property damage. AWARNING: ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage. • Before servicing, disconnect all electrical power to air handler. • When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. • Verify proper operation after servicing. 0 WARNING: NITROGEN HEALTH 1 FLAMMABILITY 0 REACTIVITY 0 0 Minimal Hazard 1 Slight Hazard B6 series air handlers leave the factory with a nitrogen holding charge. Use caution when preparing coils for field connections. If repairs make it necessary for evacuation and charging, it should only be attempted by qualified, trained personnel thoroughly familiar with this equipment. Some local codes require licensed installation service personnel to service this type of equipment. Under no circumstances should the equipment owner attempt to install and/or service this equipment. Failure to comply with this warning could result in equipment damage, personal injury, or death. AWARNING: PROPOSITION 65 WARNING: This product contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. REQUIREMENTS & CODES A WARNING • This unit must be installed in accordance with instructions outlined in this manual during the installation, service, and operation of this unit. Unqualified individuals should not attempt to interpret these instructions or install this equipment. Failure to follow safety recommendations could result in possible damage to the equipment, serious personal injury or death. • The installer must comply with all local codes and regulations which govern the installation of this type of equipment. Local codes and regulations take precedence over any recommendations contained in these instructions. Consult local building codes for special installation requirements. • This equipment contains nitrogen gas. Installation or servicing should only be performed by qualified trained personnel thoroughly familiar with this type equipment. • All electrical wiring must be completed in accordance with local, state and national codes and regulations and with the National Electric Code (ANSI/NFPA 70) or in Canada the Canadian Electric Code Part 1 CSA C.22.1. • Installation of equipment may require brazing operations. Installer must comply with safety codes and wear appropriate safety equipment (safety glasses, work gloves, fire extinguisher, etc.) when performing brazing operations. • Install this unit only in a location and position as specified on pages 4 & 5. This unit is designed only for Indoor installations and should be located with consideration of minimizing the length of the supply and return ducts. See Tables 5 - 9 (pages 19 - 22) and the rating plate for proper circulating airflow data. • Follow all precautions in the literature, on tags, and on labels provided with the equipment. Read and thoroughly understand the instructions provided with the equipment prior to performing the installation and operational checkout of the equipment. • This air handler may be used for temporary heating of buildings or structures under construction. See the guidelines listed on page 4. • Air handler installations in a residential garage must be installed as specified on page 5. 3 GENET 10_ DNFORDP,TDON This appliance has been tested for capacity and efficiency in accordance with AHRI Standards and will provide many years of safe and dependable comfort, providing it is properly installed and maintained. Abuse, improper use, and/or improper maintenance can shorten the life of the appliance and create unsafe hazards. Please read all instructions before installing the unit. BeforeYou Install this Unit I This equipment is securely packaged at the time of shipment and upon arrival should be carefully inspected for damage prior to installing the equipment at the job site. Claims for damage (apparent or concealed) should be filed immediately with the carrier. 4 it is recommended that the cooling load of the area to be conditioned should be calculated and a system of the proper capacity selected. �l Check the electrical supply and verify the power supply is adequate for unit operation .The system must be wired and provided with circuit protection in accordance with local building codes. If there is any question concerning the power supply, contact the local power company. I Verify the duct system is appropriate for the air handler being installed. Please note that when replacing an existing system with lower air -flow, the duct system may require modification. Locating the Air Handler • Survey the job site to determine the best location for mounting the unit. Consideration should be given to availability of electric power, service access, and noise. • The dimensions of the room or alcove must be able to accommodate the overall size of the unit and the installation clearances listed in Table 1. Physical dimensions for this air handler are also shown in Figure 11 (page 17). • The air handler should be set into position before routing the refrigerant tubing. Minimum Clearances O This appliance must be installed in accordance with clearances listed in Table 1. The air handler must be installed with ample clearance for easy access to the air filter, blower assembly, heater assembly, controls, and vent connections. Applicable building codes may require additional clearance to equipment. Refer to applicable building codes for details. G Static pressure drop through louvered openings and through return air plenums should be considered in the overall duct design in the determination of the total external static pressure. 4 Operation of Air Handler During Construction A\ CAUTDON: Failure to follow these instructions will void the factory warranty and may significantly reduce the life or the performance of the air handler, and/or result in other unsafe conditions. It is the responsibility of the installing contractor to insure these provisions are met. Operating an air handler in a construction environment can cause the appliance a variety of problems. Proper use of commercial portable space heating equipment during construction is recommended. This air handler may be used during construction if it is not in violation of any applicable codes and the following criteria are met: O The installation must meet all applicable codes and be permanently installed according to the instructions supplied with the air handler including electrical supply and duct work. O The air handler must be controlled by a properly installed thermostat that complies with the current provisions of the NEC (ANSI/NFPA 70) and all applicable codes having jurisdiction. Thermostat connections must be made in accordance with instructions supplied with the air handler and thermostat. See pages 11 - 12. O The installation must include a properly installed filter in the return air system with no by-pass air. The filter must be inspected frequently and replaced when necessary. • Return air must be supplied unrestricted and located such that dust and gases from construction activity are not introduced into the circulating air system. O Before occupying the structure: The filter must be replaced or cleaned, the duct work must be inspected INSTALLATION CLEARANCES Left Side 0 Inches Back 0 Inches Right Side 0 Inches Front tSee Notes REAR LEFT SIDE ' a 4 FRONT RIGHT SIDE tNOTES: Alcove Installations - Allow 24 in. minimum clearance from front of unit to nearest wall or partition for servicing. Recommended clearance is 36 in. Table 1. Minimum Unit Clearances and cleaned of any construction debris, and the air handler must be cleaned and/or repaired if found to be dirty, damaged, or malfunctioning in any way by a qualified HVAC technician. The air handler shall be inspected and approved by applicable local authority even if this requires redundant inspections. O The serial number for the air handler used during construction must be submitted in writing (fax and email also acceptable). This information will be used to track the long-term affects of air handler usage during construction. Proof of this submittal shall be available for the final inspection of the air handler prior to occupancy. Installation in a Garage Do not place combustible materials on or against the cabinet. Do not place flammable materials, (gasoline, paint thinners, etc.) or any other flammable vapors and liquids, in the vicinity of the air handler. The B6 Series air handler may be installed in a residential garage with the provision that the unit must be located or protected to prevent physical damage by vehicles. Plenums & Air Ducts • Plenums and air ducts should be installed in accordance with the standards of the National Fire Protection Association Standard for Installation of Air Conditioning Systems (NFPA 90A), Standard for Installation of Residence Type Warm Air Heating and Air Conditioning Systems (NFPA 90B), and all applicable local codes. NFPA publications are available by writing to: National Fire Protection Association, Batterymarch Park, Quincy, ME 02269 or visit www.NFPA.org online. WARMNG All return ducts must be secured to the air handler using appropriate methods. All return ducts must be adequately sealed. When return air is provided through the bottom of the unit, the joint between the air handler and the return air plenum must be air tight. Return air and circulating air ducts must not be connected to any other heat producing device such as a fireplace insert, stove, etc. This may result in fire, explosion, carbon monoxide poisoning, personal injury, or property damage. O Design the duct work according to methods described by the Air Conditioning Contractors of America (ACCA). • This unit is designed only for use with a return and supply duct. The return air duct must have the same free area as the opening provided on the air handler. The ducts should be appropriately sized to the capacity of the air handler to ensure its proper airflow rating. G Use transition fittings if the supply and/or return air openings of the unit do not match the duct openings. These transitions should be dimensioned in accordance with standard practice as specified in the ASHRAE recommendations for duct transitions. 0. Flexible connectors may be used between the unit and the ductwork to prevent transmission of vibration from the unit to the structure. If electric heater kits are installed, heat resistant material must be used for the flexible connector at the supply air end of the unit. O It is good practice to seal all connections and joints with industrial grade sealing tape or liquid sealant. Requirements for sealing ducts vary from region to region. Consult with local codes for requirements specific to your area. Unconditioned Spaces All duct work passing through unconditioned space must be properly insulated to minimize duct losses and prevent condensation. Use insulation with an outer vapor barrier. Refer to local codes for insulation material requirements. Air Filters B6 Series Air Handlers are not supplied with an air filter when shipped from the factory. The installer must provide a high velocity filter that is appropriately sized to the return air duct opening or filter rack located in the bottom of the unit. Accessing the filter does not require tools and can be removed from the front of the unit by removing the filter door. See Unit Maintenance (page 16) for filter sizes and installation information. A WARMING Never operate the air handler without a filter or with doors removed. Dust and lint can build up on internal components, resulting in loss of efficiency, equipment damage, and possible fire. Acoustical Duct Work • Certain installations may require the use of acoustical lining inside the supply duct work. Acoustical insulation must be in accordance with the current revision of the Sheet Metal and Air Conditioning Contractors National Association (SMACNA) application standard for duct liners. Duct lining must be UL classified batts or blankets with a fire hazard classification of FHC-25/50 or less. c Fiber duct work may be used in place of internal duct liners if the fiber duct work is in accordance with the current revision of the SMACNA construction standard on fibrous glass ducts. Fibrous duct work and internal acoustical lining must be NFPA Class 1 air ducts when tested per UL Standard 181 for Class 1 ducts. • Damping ducts, flexible vibration isolators, or pleated media -style filters on the return air inlet of the air 5 handler may be used to reduce the transmission of equipment noise eminating from the air handler. These treatments can produce a quieter installation, particularly in the heated space. However, they can increase the pressure drop in the duct system. Care must be taken to maintain the proper maximum pressure rise across the air handler, temperature rise and flow rate. This may mean increasing the duct size and/or reducing the blower speed. These treatments must be constructed and installed in accordance with NFPA and SMACNA construction standards. Consult with local codes for special requirements. For best sound performance, be sure to install all the needed gaskets and grommets around penetrations into the air handler, such as for electrical wiring. AIR HANDLER INSTALLATION The 66 Series Air Handler is shipped ready for vertical upflow installation and is approved for attic, basement, alcove/closet or crawlspace installation with zero clearance to combustibles. See Table 1 (page 4) for required installation clearances. This appliance is approved only for indoor use. • The unit must be leveled at installation and attached to a properly installed duct system. • The surface that the air handler is mounted on must provide sound physical support of the unit. • The air handler must be installed so that all electrical components are protected from water. • If a louvered door is installed across the front of this unit, the appliance must be mounted flush or behind front edge of finished wall. • Always reinstall the doors on the air handler after servicing orcleaning/changing the filters. Do notoperate the air handler without all doors and covers in place. Packaging Removal Remove the shipping crate and User's Manual from the equipment. When removing the crate, use extra care so tubing connectios are not damaged. Do not pull on the coils upper tubes. Mounting Applications Vertical only air handlers are factory ready for upflow applications. These units may be applied in downflow applications when applied with the appropriate field kit. Factory ready horizontal air handlers may be applied in upflow or horizontal -left and -right discharge applications. These units may also be applied in downflow discharge when applied with the appropriate field kit as specified in the units Technical Specifications. Through -the -floor installations require a 1/4" thick noncombustible resilient gasket to be used whenever the supply or return air ducts pass through the floor.The gasket should be positioned between the duct, unit, and floor. 6 Horizontal Drain Pan 1:17 F'VirFil 71 1 — �0 Oo..uO1 . o/‘o ®.00' • :N00 {o CI; ��oa Vgoo 60 Returt n Air Figure 1. Upflow Installation Upflow Installations All air handlers are factory shipped, ready for upflow installation. The horizontal drain pan may be removed from the air handler when installing the unit in an upflow configuration. All return air must enter from the bottom of the unit. A typical upflow unit is shown in Figure 1. Downflow Installations The downflow accessory kit (SeeTechnical Specifications) is required for downflow applications. Instructions for installing the downflow accessory kit are included with the kit. It is recommended that the accessory be installed prior to installing the unit. All return air in downflow applications must enter through the top of the unit. A typical installation of the unit in a downflow application is shown in Figure 2. Figure 2. Downflow Installation • Horizontal Installations The B6 Series air handler can be installed horizontally in an attic, basement, crawl space or alcove. It can also be suspended from a ceiling in a basement or utility room in either a right to left airflow or left to right airflow as shown in Figure 3. Air handlers may or may not be shipped from the factory with all the parts required for horizontal left applications and horizontal right applications. If your unit does not have parts for a horizontal application, a kit may be available. NOTE: In all horizontal applications in which the unit is installed above a finished ceiling and/or living space, a secondary drain pan must be installed under the entire unit to avoid damage to the ceiling in the event of condensate overflow. Additionally, it is recommended that an approved water level indicator or float switch device be used to shut down the unit in the event water is detected in the auxiliary drain pan. If suspending the air handler from the ceiling, assemble a support frame (Figure 4) using slotted iron channel and full threaded rod. Fasten the frame together with nuts, washers, and Iockwashers. Secure the support frame RETURN AIR) HORIZONTAL RIGHT ®®._ 1 EF. -t'o0 _ HORIZONTAL LEFT RETURN Figure 3. Horizontal Configurations Washer and Lockwasher Nuts (x2) Figure 4. Unit Horizontally Suspended to the rafters with lag bolts. The air handler can also be suspended using steel straps around each end of the unit. The straps should be attached to the air handler with sheet metal screws and to the rafters with bolts. Horizontal Left Installations: 1. Remove the coil access door. 2. Remove the plug from one of the threaded holes in the horizontal drain pan. Completely remove the webbing located in the threaded holes of the horizontal drain pan. IMPORTANT: If the webbing is not removed, the condensate will not drain properly and ceiling damage may occur. 3. Insert the plug (from horizontal drain pan) into the open and unused drain hole in the drain pan at the bottom of the unit to block bypass air. 4. Remove the corresponding drain line knockout from the coil access door to allow access to the horizontal drain. 5. Replace the door and attach the drain line. Horizontal Right Installations: 1. Remove the coil access door. Unscrew the line -set tube close -off plate from the front left cabinet rail. 2. Slide the coil and drain pan assembly out of the unit. 3. Remove the sheet metal hairpin covers (if supplied) from the back of the coil and discard. 4. Place the horizontal drain pan on the opposite side of the coil. On units with 2 sets of knockouts, remove the other set of knockouts in the coil spacing plates and insert support rod. 5. Slide the coil and the horizontal drain pan assembly back into the unit. Re -attach the tube close off plate. NOTE: For A -size cabinet applications, it may be preferrable to remove the blower assembly prior to installing the coil & drainpan. In this case follow instructions 1-4 as listed above but also remove the blower access door and blower assembly. The blower assembly is secured with two screws on either side near the front. With these removed the blower assembly can slide out of the front of the unit. Install the coil and drain pan as described in step 5 and then replace the blower assembly. Take care to ensure that the flanges on the sides of the blower assembly are captured by the pockets in the blower deck. It may be necessary to lift the blower assembly during insertion to allow the lower blower leg to clear the side of the drain pan. The blower will stop against the back of the blower deck. Replace the two screws and the blower access door and procede with steps 6-9. 6. Remove the plug from one of the threaded holes in the horizontal drain pan. Completely remove the webbing located in the threaded holes of the drain pan. IMPORTANT: If the webbing is not removed, the condensate will not drain properly and ceiling damage may occur. NOTE: It is recommended that the suction line be insulated up to the coil inside of the cabinet. 7. Insert the plug (from horizontal drain pan) into the open and unused drain hole in the drain pan at the bottom of the unit to block bypass air. 8. Remove the corresponding drain line knockout from the coil access door to allow access to the horizontal drain. 9. Replace the door and attach the drain line Refrigerant Line Connections A\ U VA UllVDIlV\J: NITROGEN HEALTH 1 FLAMMABILITY 0 REACTIVITY 0 0 Minimal Hanel 1 Slight Huard The coil in the air handler is factory shipped with a nitrogen charge. Avoid direct face exposure or contact with valve when gas is escaping. Always ensure adequate ventilation is present during the depressurization process. Address any uncertainties before proceeding. Failure to comply with this warning could result in equipment damage, personal injury, or death. e The installer should make every effort to ensure the field installed refrigerant containing components of the system have been installed in accordance with these instructions and sound installation practices for reliable system operation and longevity. c The air handler coil does not contain a refrigerant charge. Refer to the installation instructions supplied with the outdoor unit for refrigerant charge information. c Always refer to the installation instructions supplied with the outdoor unit for piping requirements. The suction and liquid lines must be sized in accordance with the condensing unit specifications. See Figure 11 (page 17) for liquid and suction line locations. O When connecting refrigerant linesets together, it is recommended that dry nitrogen be flowing through the joints during brazing.This will prevent internal oxidation and scaling from occurring. c Refrigerant tubing should be routed in a manner that minimizes the length of tubing and the number of bends in the tubing. It should be supported in a manner that prevents it from vibrating or abrading during system operation.Tubing should be kept clean of foreign debris during installation. O If precise forming of refrigerant lines is required, acopper tubing bender is recommended. Avoid sharp bends and contact of the refrigerant lines with metal surfaces. 8 G Refrigerant lines should be wrapped with pressure sensitive neoprene or other suitable material where they pass against sharp sheet metal edges. G B6 Series air handlers are charged through service valves on the end of the liquid tube for each circuit. These must be removed before brazing the line sets. Orifice Removal & Installation The orifice installed in the air handler has been sized for use with the most popularly matched outdoor units. The orifice size as shipped from the factory is listed on the air handler rating plate. Perform steps 1 - 9 to confirm that the orifice size meets the requirements outlined in the outdoor unit installation manual. 1. Remove the cap from the end of the liquid line. 2. Verify pressurization by depressing the Schrader valve on the end of the liquid line. Listen for any escaping gas. If there is no pressure, test the coil for leakage. o If leakage is found, clearly mark the location of the leak and return the coil to the distributor for processing. G If no leaks are found, the coil may be installed. 3. Depress the valve to relieve all pressure from the coil. 4. Remove and discard the valve core. CA TDON To prevent damage to the unit or internal components, it is recommended that two wrenches be used when loosening ortightening nuts. Do not over tighten! 5. Using two wrenches, loosen the nut and distributor body as shown in Figure 5. Turn the assembly nut counter - clock -wise until the orifice body halves are seperated. Figure 5. Loosening of Nut & Distributor Body 6. Insert a light -gauge wire hook between the distributor body and the restrictor orifice while being careful not to scratch either part. Carefully remove the restrictor orifice from the distributor body. See Figure 6 (page 9). 7. Check the actual size of the new orifice. NOTE: The size is stamped on its side. Do not use pin gauges to measure the orifice diameter. 8. Insert the new orifice into the distributor body, rounded end down. See Figure 7 (page 9). Figure 6. Removal of Orifice Figure 7. Restrictor Insertion into Distributor Body 0 CAUTION: To prevent damage to the unit or internal components, it is recommended that two wrenches be used when loosening ortightening nuts. Do not over tighten! 9. Realign the assembly nut on the distributor body and hand tighten both components. Mark a line on both bodies and then tighten an additional 1/4 turn using two wrenches. The movement of the two lines will show how much the nut is tightened. If a torque wrench is used, tighten to 10-12 ft. lbs. or 14-16 Nm. Connecting the Linesets IMPORTANT NOTES FOR HORIZONTAL OR DOWNFLOW INSTALLATIONS WITH TXV VALVE: • The sensing bulb must be located flush against the suction line for optimum heat transfer. • Avoid attaching the sensing bulb to the lowest partof the suction line where condensate may accumulate. • Do not locate the sensing bulb on vertical sections of the lineset. • For horizontal lines, the bulb should not be located at 12 or 6 o'clock position of the suction line. The best location is at 4 or 8 o'clock. • For additional information on proper sensing bulb locations, please refer to the valve manufacturer's instructions. IMPORTANT:The steps in the Orifice Removal & Installation section (page 8) must be performed before the linesets are connected. 1. Remove grommets from line set holes. D CAUTION • It is recommended that a wet rag be wrapped around the suction line in front of the close off plate or the sensing bulb (if TXV is installed) before applying heat. Failure to keep components cool during brazing may result in structural damage, premature equipment failure, or possible personal injury. 2. Unbraze and remove the cap on the suction line. 3. Route and cut both lineset tubes to proper length in accordance with the outdoor unit specifications. Verify the ends are round, clean, and free of any burrs. 4. Position grommet on line setwith sufficient distance away from brazing area. Brazing processes can permanently damage grommets. 5. Connect the suction and liquid lineset tubes. 0 CAUTION: It is recommended that a wet rag be wrapped around the suction line in front of the close off plate or the sensing bulb (if TXV is installed) before applying heat. Failure to keep components cool during brazing may result in structural damage, premature equipment failure, or possible personal injury. 6. Braze the individual connections with dry nitrogen flowing through the joints. NOTE: This will prevent internal oxidation and scaling from occurring. 9 7. Wrap the refrigerant lines with pressure sensitive neoprene or other suitable material especially where the lines enter the opening in the sheet metal. 8. Evacuate the system of moisture and non-condensables to prevent low efficiency operation or damage to the unit. The suggested range of evacuation is 350 - 500 microns. 9. Charge the system with refrigerant. Refer to the outdoor unit installation manual for additional charging instructions. 10. Check the system for leaks, including the lineset and the brazed joints. 11. Replace all grommets and properly dispose of all removed parts. Condensate Drainage Z\ CAUTION: The air handler must be level to ensure proper condensate drainage. An unlevel installation may result in structural damage, premature equipment failure, or possible personal injury. • Methods for disposing of condensate vary according to local codes. Refer to local codes or authority having jurisidiction for restrictions and proper condensate disposal requirements. • The drain pan that is supplied with this air handler contains a primary and secondary drain fitting. The condensate is drained from the unit through two 3/4" female pipe fittings located on the front side of the unit as shown in Figure 8. • The drain pan must be drained with field supplied tubing or pvc pipe and adequately trapped. Both drain tubes must have a minimum diameter of 3/4" and be trapped separately. IMPORTANT: Failure to install a trap may result in condensation overflowing the drain pan, resulting in substantial water damage to surrounding area. • Route both lines to a suitable drain, avoiding sharp bends and pinching of the lines. The drain should maintain a minimum horizontal slope in the direction of discharge of not less than 1" vertical for every 10 ft of horizontal run. 10 • If the air handler is located in or above a living space where damage may result from condensate overflow, an auxiliary drain pan shall be installed under the unit. A separate drain line should extend from the pan to a conspicuous point and serve as an alarm indicating that the primary drain is restricted. As an alternative to a separate drain line, an approved water level indicator or float switch device may be used to shut down the unit in the event water is detected in the auxiliary pan. • Install a single 5 inch trap in the condensate drain line as close to the coil as possible. Make sure that the top of the trap is below the bottom of the drain pan to prevent the condensate from overflowing the drain pan. NOTE: There must be only one trap in the drain line. Using more than one trap may prevent drainage. • Prime the trap with water. Insulate the drain if it is located in an unconditioned space, and test the condensate line for leaks. Consult local codes for additional restrictions or precautions. • During system checkout, inspect the drain line and connections to verify proper condensate drainage. HORIZONTAL DOWNFLOW 3/4" Adapter w/ 3/4" dia. hose barb 3/4" minimum dia. PVC or flexible tubing UPFLOW NOTES: 1. The drain lines must maintain a downward slope to ensure proper condensate drainage. 2. Each condensate drain must be trapped separately using a J -Trap or field supplied loop. Figure 8. Condensate Drainage Example ELECTRIC L CONNECTIONS 4\ l/VARIIVDNG: ELECTRICAL SHOCK, FARE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage. • Before servicing, disconnect all electrical power to the air handler. • When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. • Verify proper operation after servicing. • Electrical connections must be in compliance with all applicable local codes and ordinances, and with the current revision of the National Electric Code (ANSI/NFPA 70). • For Canadian installations, the electrical connections and grounding shall comply with the current Canadian Electrical Code (CSA C22.1 and/or local codes). Pre -Electrical Checklist: I Verify the voltage, frequency, and phase of the supply source match the specifications on the unit rating plate. I Verify that the service provided by the utility is sufficient to handle the additional load imposed by this equipment. See the unit wiring label or Tables 9 -10 (pages 28 - 29) for proper high and low voltage wiring. i Verify factory wiring is in accordance with the unit wiring diagram (Figures 17 -19, pages 24 - 26). Make sure the connections didn't loosen during shipping or installation. Line Voltage o An electrical disconnect must be located within sight of and readily accessible to the unit.This switch shall be capable of electrically de -energizing the outdoor unit. See unit data label for proper incoming field wiring. Any other wiring methods must be acceptable to authority having jurisdiction. O It is recommended that the line voltage to the unit be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit. • Overcurrent protection must be provided at the branch circuit distribution panel and sized as shown on the unit rating label and according to applicable local codes. See the unit rating plate and Tables 7 - 8 (pages 27 - 28) for maximum circuit ampacity and maximum overcurrent protection limits. • The installer should become familiar with the wiring diagram/schematic before making any electrical connections to the unit. See the unit wiring label or Figures 9 & 17 - 19 (pages 12 & 24 - 26). c Use only copper wire for the line voltage power supply to this unit. Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit. Aluminum supply wire may be used if a heater kit is installed. • If replacing any of the original wires supplied with the unit, the replacement wire must be copper wire consisting of the same gauge and temperature rating. G Provide power supply for the unit in accordance with the unit wiring diagram, and the unit rating plate. Use UL listed conduit and conduit connectors for connecting the supply wires to the unit and for proper grounding. Field supplied bushings for the power supply cables must be added to support and protect the power supply cables. • All 208/230 Volt units are shipped from the factory wired for 240 volt operation. For 208V operation, remove the lead from the transformer terminal marked 240V and connect it to the terminal marked 208V. Grounding WARNDNO: The unit cabinet must have an uninterrupted or unbroken electrical ground to -minimize personal injury if an electrical fault should occur. Do not use gas piping as an electrical ground! This unit must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical Code. Use the grounding lug provided in the control box for grounding the unit. Thermostat Connections • Thermostat connections shall be in accordance with the instructions supplied with the thermostat. The thermostat used with this equipment must operate in conjunction with any installed accessories. Typical AC and air handler hookups are shown in Figure 9 (page 12). ! - 1 CAUTION: Isolation must be maintained from the external Class 2 output of any transformer in a cooling circuit. Use a thermostat with isolating contacts to prevent inter -connection of Class 2 outputs. • Where local codes require that the thermostat wiring must be routed through a conduit or raceway, splices can be made inside the unit; however, all wiring must be NEC Class 1 and separated from incoming power leads. • The thermostat should be mounted about 5 feet above theflooron an inside wall. DO NOT install the thermostat on an outside wall or any other location where its operation may be adversely affected by radiant heat from 11 fireplaces, sunlight, or lighting fixtures, and convective heat from warm air registers or electrical appliances. Referto the thermostat manufacturer's instruction sheet for detailed mounting and installation information. • Install the grommet, which is packed with the unit, in the hole for low -voltage wires. Properly connect the low -voltage wiring between the thermostat, outdoor unit, and control board. NOTE: When the low voltage wires are positioned in this grommet, the grommet will prevent chafing and/or shorting of the low voltage leads. Air Handler T T wi Air Conditioner r Typical Air Conditioner with Standard Air Handler NOTE: Jumper W1 & W2 together if not using W2 on thermostat Control Board The control board in the air handler controls the timing sequence of the elements.The board is equipped with a 3 second blower on delay and a 15 second blower off delay in heating and a 40 second blower off delay in cooling. See Figures 13 or 14 (page23) and Table 12 (pages 29- 30) for control board modes and actions. Twinning B6BM air handlers are not supplied with a built in twinning capability. To connect two air handlers to a common single stage AC condensing unit or heat pump, a twinning kit is available for field installation. Please follow the instructions supplied with the kit. Thermostat Air Conditioner Air Handler Typical Air Conditioner with Variable Speed Air Handler J Thermostat Y1 W2 W/E Y2 G R Air Conditioner Y1 71 Air Handler Typical 2 -Stage Air Conditioner with Variable Speed Air Handler Y2 c — J r 12 Thermostat W29t,911R0 E Air Handler 17 rt L NOTE: Jumper W1 & W2 together if not using W2 on thermostat 11 En .i #J111111 11 ii Thermostat W20YGRCW/E NOTE: Jumper between W2 & E is required when no OD T-Stat is used. oy W2' K L --J Heat Pump Typical Heat Pump with Standard Air Handler Air Handler W2 C— Heat Pump Typical Heat Pump with Variable Speed Air Handler Thermostat Y1 W2 WIEOY2G R C Air Handler Figure 9. Typical Thermostat Connections Y1 W2 0 Y2 OUT c J Heat Pump Typical 2 -Stage Heat Pump with Variable Speed Air Handler NOTE: Variable speed air handlers cannot be twinned. Heater Kits When electric heat packages with circuit breakers are field -installed, the circuit breaker may be used as a disconnecting means in most applications. Reference the NEC and local codes for disconnect requirements. If a heater kit is installed: The B6BM air handler is shipped from the factory without an electric heater kit installed. If Electric heat is desired, the H6HK heater kit may be purchased separately and field installed. Determine the correct size heater kit for your unit by referring to the list below or the units rating label. A Cabinet 15Kw max B Cabinet 20Kw max C Cabinet 30Kw max 1. Connect the 2 wire plug of the air handler to the mating 2 wire plug of the heater kit. 2. Connect the line voltage leads to the circuit breaker or terminal block provided. 3. Connect the heater kit plug with the mating receptacle on the air handler control board. If a heater kit is not installed: 1. Remove the 2 wire plug of the air handler by cutting the wires and discarding the plug. 2. Strip the ends of the 2 air handler wires and connect to the line -voltage leads with the 2 wire nuts provided. Electronic Air Cleaner (EAC) The unit has an output to power an electronic air cleaner when the blower is running. This output is rated to 1.0 amp at 208/240V. Humidifier The unit has an output to power a humidifier when the blower is running. This output is rated to 1.0 amp at 208/240V. Optional Humidistat (B6EM or B6VM Models Only) The optional humidistat may be installed in the return air duct to provide excellent humidity control when needed and maximum system capacity and energy efficiency when humidity levels are normal. The humidistat senses when humidity in the return air stream is above a preset level (field adjustable) and sends a signal to the motor to reduce the airflow so that more moisture may be removed until the humidity level drops. The air handler is pre-programmed for humidistat operation. Install the humidistat inthereturn air duct as directed in the installation instructions included with the kit. Wire the humidistat through the low -voltage wire entrance in the air handler to the control board terminal marked DEHUM. Wire the humidistatto open on rise in humidity. See Figures 15 & 16 (page 23). ` STRTUP & DJUST(MIENTS /� WARMNCG MITROGEN HEALTH 1 FLAMMABILITY 0 REACTIVITY 0 0 Minimal Hazard 1 Slight Hazard The evaporator coil is shipped from the factory with a nitrogen charge. Use caution when preparing coils for field connections. If repairs make it necessary for evacuation and charging, it should only be attempted by qualified, trained personnel thoroughly familiar with this equipment. Some local codes require licensed installation service personnel to service this type of equipment. Under no circumstances should the equipment owner attempt to install and/or service this equipment. Failure to comply with this warning could result in equipment damage, personal injury, or death. Before You Start the Unit Prior to start-up, complete the following inspections: 4 Verify the unit is level and properly located with adequate clearances for servicing the unit. See Table 1 (page 4). i Check condensate drain line(s) for proper drainage. 4 Verify the surrounding area and top of the unit is free from obstructions and debris. ' Check all duct connections. Make sure the duct work is adequately sealed to prevent air leakage. I Check all coil connections for leaks. i Verify that the line voltage power leads are securely connected and the unit is properly grounded. Make sure all doors are installed before restoring power to the unit 4 Verify the thermostat is wired correctly. Make sure all low voltage wires are securely connected. 4 Verify the power supply branch circuit overcurrent protection is sized properly. J Verify filter is properly and securely installed. IMPORTANT: Before starting the unit, install the initial charge on units that are factory shipped with a nitrogen holding charge: 1. Read all installation instructions first. 2. Purge the nitrogen holding charge. 3. Evacuate the unit to 350 - 500 microns. 4.Allow the unit to remain under vacuum for at least 30 minutes. 13 5.Weigh in the proper amount of new (or reclaimed) refrigerant. Refer to the air conditioner or heat pump installation manual for the proper type and quantity of refrigerant. Refrigerant Charging The system refrigerant charge can be checked and adjusted through the service ports provided at the front panel of the outdoor unit. Use only gauge lines which have a Schrader depression device present to actuate the valve. Air Circulation Running the Blower Continuously Set the thermostat's system mode to OFF and the thermostat's fan mode to ON. The blower motor should run continuously. Check for air delivery at the register(s). Ensure that there are no obstructions at the registers or in the ducts. Selecting continuous low speed fan operation (Standard Blower) The air handler is equipped with an option of continuous low speed fan operation. When G is energized without If/ Y2, the air handler will operate using the cooling speed. With G & Y/Y2 or YfY2 energized, the air handler will operate in the selected cooling speed (including 40 sec blower -off delay). Turning the Blower Off Set thermostat's fan mode to AUTO, the blower will shut down immediately. System Cooling 1. Set the thermostat's system mode to COOL and fan mode to AUTO. Lower the thermostat's temperature mode below room temperature and observe that the blower energizes. Check the air being discharged at the register is cooler than room temperature. Verify unit refrigerant pressures are in order. Blower should be turning in direction indicated by arrow. NOTE: DO NOT alter unit wiring. Listen for any unusual noises. Locate the source and correct as needed. 2. Allow the unit to run for several minutes and then set the thermostat's temperature above room temperature. Verify the blower cycles off with the thermostat. System Heating 1. Set the thermostat's system mode to HEAT and the fan mode to AUTO. Increase the thermostat's temperature above room temperature and observe that the blower energizes. Check the air being discharged at the register is warmer than room temperature. 2. Allow the unit to run for several minutes and then set the thermostat's temperature below room temperature. Verify the blower cycles off with the thermostat. Selecting Minimum Electric Heat Airflow The minimum electric heat airflow setting controls the minimum air flow that will be produced whenever electric heater kits are used. When the electric heater kit is 14 energized along with a heat pump, the airflow may be higher depending on the basic cooling/heat-pump airflow setting. The minimum electric heat airflow is selected by the red blower wire on 3 -speed models or setting switches 1,2,3 & 4 on B6EM models. B6VM models automatically set the heating speed based on the amount of installed heat.The NB switch must be set appropriately for the unit cabinet size. For C -sized cabinets, the A/B switch can be set in either position. The remaining 3 HEAT switches have no function. Switch settings are listed in Tables 6 or 9 (pages 20 & 22). NOTE: For B6EM Models, the minimum electric heat airflow setting may be set higher, but must never be set lower than the setting shown in Table 7 (page 21). Blower Configurations Determining Nominal System Capacity To select the appropriate airflows for the air handler, the nominal system capacity must be known. The nominal system capacity is always the nominal capacity of the outdoor unit. However, in some situations the nominal system capacity may not be the same as the nominal capacity of the air handler. Always refer to the nominal capacity of the outdoor unit to determine the nominal system capacity. NOTE: The CFM values listed in Table 9 (page 22) are not dependent on duct static pressure. The VSHE motor automatically compensates for changes in duct static pressure (within the limits of the motor). 3 -Speed Units The blower speed is preset at the factory for operation at the same speed for heating and cooling, by using the jumping terminal on the blower motor and connecting it to the desired speed with both the red and black wires connected to the jumping terminal. NOTE: The control board is programmed with a 40 second off delay in the cooling mode for optimum system performance and efficiency. A\ CAUT Oo Fl o To avoid personal injury or property damage, make sure the motor leads do not come into contact with any uninsulated metal components of the unit. For optimum system performance and comfort, it may be necessary to change the factory set speed. See Table 5 (page 19) for airflow data. To change the blower speed: 1. Disconnect all electrical power to the unit and remove the upper door. 2. Remove the black and red wires from the blower motor jumping terminal. Discard the blower motor jumping terminal. 3. Connect the heating speed wire (red) and the cooling speed wire (black) to the desired blower speed marked on the terminal block of the blower motor. O Terminal 4 = Hi speed • Terminal 5 = Med speed O Terminal 6 = Low speed 4. Replace the upper door and secure it to the unit. 5. Restore power to the unit. High Efficiency Units (Variable & Fixed Speed) IMPORTANT! This air handler has been designed to give the installer maximum flexibility to optimize system performance, efficiency, and comfort. Because there are so many different ways to set up the air handler it is important to read and follow these directions carefully. B6EM & B6VM air handlers use high efficiency circulating air motors that come in two variations and both are controlled differently. The fixed speed motor control board (Figure 15, page 23) controls the torque and the variable speed motorcontrol board (Figure 16) controls the airflow at a constant CFM. Both boards use the same control board. Before operation, the air handler must be configured to match the unit with the system, system options, and climatic conditions. When configured, the air handler responds directly to the thermostat inputs, as well as the optional humidistat (see page 13). During normal operation, the motor will gradually change speeds during start-up, shut down, when thermostat inputs change, and when the duct static pressure changes (vents closed or opened, filter clogging, etc.). The air handler is configured by setting the selector switches and removing jumper connectors. Selecting Basic Heating Airflow Fixed & variable speed motor control boards (Figures 15 & 16) contain a set of dip switches for setting the blower speed. For B6EM models, pins 1-4 set the speed for heating. For B6VM models, the A/B switch must be set for the appropriate cabinet size (either setting can be used for C -size cabinets). The airflow is set automatically based on the amount of installed heat. For both B6EM & B6VM models, the cooling speed is selected via switches 5,6,7,& 8. To determine the appropriate switch settings for your installation, see Tables 6, 7, 8, or 9 (pages 20 - 22). Selecting Basic Cooling / Heat Pump Airflow The basic cooling/heat-pump airflow is controlled by setting switches 5 - 8 on the motor control board (mounted on the blower). All airflows for other modes of operation (except electric heat) are determined by this basic setting. FAN ONLY would deliver 50% of the selected cooling airflow. Table 8 (page 20) lists the basic airflow values versus the airflow selector switch settings and ranges of basic airflow settings recommended for each nominal system capacity. O When operating in the heat pump mode, a higher basic airflow setting will increase the energy efficiency and capacity but will also decrease the supply air temperature. G For maximum capacity and energy efficiency, select an airflow at or near the top of the range for that nominal capacity. See Table 8 (page 21). G For maximum dehumidification, select an airflow nearthe middle or bottom of the range for that nominal capacity. Additional information on humidity control can be found in the Humidistat and Delay Setting sections. O For thermostats with a dehumidifier output, use a field supplied wire to connect the thermostat's dehumidifier output to the terminal marked DHUM. The thermostat should be set so that the DHUIVI output should be high (energized) when dehumidification is needed. See also Dehumidification Options section. IMPORTANT! If coil icing is observed, the basic cooling/ heat -pump airflow selected may be too low. Verify the setting selected is within the range shown in Table 8 and that the the system is properly charged. Please refer to the instructions supplied with the outdoor unit. If icing continues to occur, raise the selected airflow one or two steps. NOTE: Variable speed air handlers with SEER ratings higherthan 15 are matched with a 2 -stage cooling outdoor unit. They are programmed to operate at 75% of the selected airflow while the system is in the to -cool mode and 100% of the selected airflow while in hi -cool mode. Dehumidification Options (B6EM or B6VM Models Only) Both motor control boards (Figures 15 & 16, page 23) have a DHUM connection that allows the system to increase the amount of humidity that is removed from the circulating air. This is accomplished by reducing the CFM and allowing the cooling coil to become colder. This will only occur when there is a call for cooling. There are many ways that this can be electrically wired. 1. If the room thermostat incorporates a humidity sensor and DHUM output, connect the DHUM on the thermostat to the DHUM terminal on the motor control board. 2. If using a separate humidistat, connect the DHUM & R terminals on the humidistat to the DHUM & R terminals on the motor control board of the air handler. In this option, the DHUM output of the humidistat must be set to be normally open and closed when there is a call for humidification. See Figure 10. 3. If a humidistat is not available, it is an acceptable option to connect the R & DHUM terminals on the motor control board together with a field supplied wire. This option causes the blower to run at a reduced CFM for 10 minutes after a call for cooling. NOTE: If outdoor unit is a heat pump, connect the 0 terminal to DHUM. HUMIDISTAT DHUM R MOTOR CONTROL BOARD DHUM R Figure 10. DHUM Wiring Configuration 15 UNIT MAINTENANCE Proper maintenance is most important to achieve the best performance from a air handler. Some of the components and their locations are shown in Figure 12 (page 18). If any component of the air handler must be replaced, use only factory authorized replacement parts specified in the Replacement Parts List provided online. 0 WARNING: ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage. • Before servicing, disconnect all electrical power to air handler. • When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. • Verify proper operation after servicing. • These maintenance instructions are primarily intended to assist qualified technicians experienced in the proper maintenance and operation of this appliance. • Always reinstall the doors on the air handler after servicing orcleaning/changing the filters. Do notoperate the air handlerwithoutall doors and covers in place. • Verify that the thermostat is properly installed and is not being affected by drafts or heat from lamps or other appliances. • To achieve the best performance and minimize equipment failure, it is recommended that a yearly maintenance checkup be performed. At a minimum, this check should include the following items: Air Filter(s) B6 Series Air'Handlers are not supplied with a single air filter when shipped from the factory. It is recommended that the filter be cleaned or replaced monthly. Newly built or recently renovated homes may require more frequent changing until the construction dust has minimized. Filter sizes shown in Table 2 are available at most local retailers. ,A WARNING: Never operate the air handler without a filter in place. Dust and lint in the return air can build up on internal components, resulting in Toss of efficiency, equipment damage, and possible fire. Filters designed to remove smaller particles such as pollen, may require additional maintenance. 16 CABINET SIZE FILTER SIZE A 12x20x1 B 18x20x1 C 20x20x1 Table 2. Filter Sizes Blower Compartment Dirt and lint can create excessive loads on the motor resulting in higher than normal operating temperatures and shortened service life. It is recommended that the blower compartment be cleaned of dirt or lint that may have accumulated in the compartment or on the blower and motor as part of the annual inspection. Blower Fan Wheel Inspect the blower wheel blades for accumulations of dirt and clean if necessary. Inspect mounting nut for tightness when done. Blower Motor & Assembly Inspect the blower assembly and motor mounting brackets for tightness and corrosion. Correct deficiencies if necessary. The blower motor contains sealed bearings and under normal operating conditions, no maintenance is necessary for the life of the equipment. TROUBLESHOOTING If the air handler fails to operate, check the following: • Is the electric turned on? • Is the thermostat operating properly? • Are the blower compartment door(s) in place? • Is the air handler disconnect closed? • Has the circuit breaker tripped or the control board fuse burned open? • Are any manual reset switches open? • Is the filter dirty or plugged? • Is the LED on both control boards constantly ON? If not, refer to Tables 3 or 4 to determine fault condition. RED LED (AN2) DIAGNOSTIC OFF Control Fault (No Power) Flash Blower Fault ON Normal Operation Table 3. Air handler Control Board Fault Conditions Table 4. Motor Control Board Fault Conditions DIAGNOSTIC GREEN LED RED LED Control Fault (No Power) Off Off Fixed Normal Operation On On Speed Motor Fault On Flash Furnaces Twin Fault (no motor fault) Flash On Communications Fault Flash Flash Venable Speed Furnaces _ Control Fault (No Power) Off Off Normal Operation On On Motor Fault On Flash Communications Fault Flash Flash Table 4. Motor Control Board Fault Conditions FIGURES &TABLES Ll 3/4" 314" l' 3/4" 13" 01/8" K.O. I (tYP•) le A 01 7/8" K.O. 11/4" p._ i • . 2 5/8"1 1 7/8" I- 16/8' 17/8' 011/8" K.O. ■ 11/4" 3 1/4" ` 1/8" ___ 0 7/8" K.O. (tYP•) 17/8" 5 6/8" Pii.3o 013/4" UK KAI 0 0 \J ` (tYP•) DETAIL"D" • 31/4" . N.. 2 1/4" SUCTION LIQUID C 151/4" 13' D '• D - 0 22" Cabinet Size H W A Detail D A 43-5/16 14-3/16 12-3/4 No B 43-5/16 19-11/16 18-1/4 No Tall B 49-5/16 19-11/16 18-1/4 No C 55-15/16 22-7/16 21 Yes Figure 11. B6 Series Physical Dimensions 17 Upper Door Assembly l O Lower Door Assembly 18 Circuit Breaker (60A) Heating Element Assembly — Motor Control Board Blower Wheel Transformer Control Board Capacitor Motor Mount Kit Horizontal Drain Pan Blower Housing Filter Tracks Coil Assembly Vertical Drain Pan Figure 12. Air Handler Components Blower Motor Filter Door AIRFLOW DATA Dry Coil ESP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 '24K A -Cabinet Low 683 647 607 563 515 463 406 345 Corrected ESP' 0 00 0.07 0 19 0.30 0.42 0.53 0 65 0.76 Medium 861 823 781 734 682 625 564 498 Corrected ESP' 0.00 0 00 0.11 0.23 0.36 0 48 0.60 0.72 High 1072 1026 975 920 860 797 730 659 Corrected ESP' 0.00 0 00 0.00 0 14 0.27 0.40 0 53 0.67 *30K A -Cabinet Low 849 825 793 753 704 647 581 508 Corrected ESP' 0.00 0.04 0.15 0.27 0.38 0.50 0.62 0.74 Medium 1118 1087 1046 997 940 874 799 717 Corrected ESP' 0.00 0.00 0.04 0.17 0.29 0.42 0.55 0.68 High 1277 1233 1184 1130 1070 1005 935 860 Corrected ESP' 0.00 0.00 0.00 0.10 0.23 0.36 0.49 0.63 *24K B -Cabinet Low 708 690 664 628 584 532 471 401 Corrected ESP' 0 08 0.19 0.30 0 41 0.53 0.64 0.76 Medium 909 904 886 854 810 753 683 600 Corrected ESP' 0.10 0 22 0 33 0.46 0.58 0.71 High 1118 1132 1126 1101 1056 992 908 805 Corrected ESP' 0.09 0.22 0.35 0.49 0.64 *30/*36K B -Cabinet Low 953 915 871 821 764 701 631 555 Corrected ESP' 0 00 0.04 0 16 0.27 0 39 0.51 0 62 0.74 Medium 1265 1232 1188 1133 1067 991 903 805 Corrected ESP' 0 00 0.00 0 03 0.15 0 28 0.41 0 54 0.68 High 1427 1385 1333 1270 1196 1113 1018 913 Corrected ESP' 0 00 0.00 0 00 0.09 0 23 0.36 0 50 0.64 *42/48K B -Cabinet Low 1324 1302 1271 1233 1187 1134 1072 1003 Corrected ESP' 0.00 0 06 0.17 0 27 0.38 0 49 0.61 0.72 Medium 1485 1455 1418 1373 1320 1260 1193 1118 Corrected ESP' 0.00 0 00 0.13 0 24 0.36 0 47 0.58 0.70 High 1637 1601 1558 1506 1447 1380 1305 1223 Corrected ESP' 0 00 0.00 0 00 0.21 0 33 0.44 0.56 0.68 *48K C -Cabinet Low 1605 1606 1592 1565 1524 1468 1399 1316 Corrected ESP' 0 0.11 0.21 0.31 0.42 0.52 0.63 0.74 Medium 1977 1939 1890 1830 1758 1675 1580 1474 Corrected ESP' 0 0 0.18 0.28 0.39 0.50 0.61 0.72 High 2264 2182 2095 2003 1906 1805 1698 1586 Corrected ESP' 0 0 0 0.26 0.37 0.49 0.60 0.71 C -Cabinet *abi Use B6EM C -Cabinet airflow data. See Table 5 (page 20) Notes: 1) Airflow is shown in cfm, +1- 5%. 2) External static pressure (ESP) is shown in inches w.c. 3) See unit nameplate or installation instructions for maximum recommended external static pressure. Table 5. Airflow Data for B6BM Air Handlers 19 B6EM Switch Settings 0 = OFF, 1 = ON Cooling or Heating Airflow (CFM) Dry Coil ESP 1/5 2/6 3/7 4/8 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0 0 0 585 550 520 460 420 405 1 0 0 0 710 670 650 610 560 530 475 440 0 1 0 0 845 790 765 715 680 655 625 580 1 1 0 0 890 865 840 785 760 710 680 655 0 0 1 0 955 925 900 850 825 790 770 720 1 0 1 0 1030 995 975 940 910 870 840 815 A -cabinet 0 1 1 0 1115 1085 1060 1020 995 965 925 905 1 1 1 0 1155 1130 1095 1070 1040 1010 985 950 0 0 0 1 1200 1175 1145 1110 1085 1060 1025 1000 1 0 0 1 1240 1215 1195 1170 1140 1110 1080 1060 0 1 0 1 1320 1290 1265 1240 1215 1185 1160 1130 1 1 0 1 1355 1330 1305 1280 1255 1220 1200 1175 0 0 1 1 1405 1375 1345 1325 1295 1275 1250 1210 1 0 1 1 1440 1415 1385 1355 1325 1290 1255 1215 0 1 1 1 1465 1425 1390 1355 1320 1290 1260 1215 1 1 1 1 1465 1425 1390 1355 1320 1290 1260 1215 Switch 0 = OFF, Settings 1 = ON Cooling or Heating Airflow (CFM) Dry Coil ESP 1/5 2/6 3/7 4/8 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0 0 0 600 550 430 390 1 0 0 0 660 610 540 460 425 0 1 0 0 830 750 695 640 580 520 1 1 0 0 860 825 765 690 630 600 525 485 0 0 1 0 935 895 835 790 710 655 620 585 B6EM 1 0 1 0 1045 975 920 875 830 795 720 685 B -cabinet 0 1 1 0 1095 1040 995 950 900 850 805 750 1 1 1 0 1155 1105 1060 1010 965 920 870 825 0 0 0 1 1230 1185 1140 1090 1045 1010 965 920 1 0 0 1 1285 1260 1210 1165 1125 1080 1040 1010 0 1 0 1 1330 1290 1245 1205 1170 1125 1085 1045 1 1 0 1 1395 1365 1315 1275 1235 1205 1160 1130 0 0 1 1 1450 1405 1375 1335 1295 1260 1220 1180 1 0 1 1 1490 1450 1410 1385 1340 1300 1270 1230 0 1 1 1 1530 1485 1460 1425 1380 1350 1310 1280 1 1 1 1 1530 1490 1465 1425 1390 1350 1310 1285 Switch Settings 0 = OFF, 1 = ON Cooling or Heating Airflow (CFM) Dry Coil ESP 1/5 2/6 3/7 4/8 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0 0 0 0 710 580 395 1 0 0 0 830 690 675 530 505 0 1 0 0 930 875 710 665 560 530 1 1 0 0 1065 1015 900 840 800 705 665 635 0 0 1 0 1185 1115 1010 960 925 875 830 745 B6EM C -cabinet 1 0 1 0 1275 1220 1175 1120 1060 970 930 890 0 1 1 0 1365 1350 1255 1200 1150 1105 1060 1025 1 1 1 0 1480 1430 1370 1325 1265 1225 1185 1140 0 0 0 1 1560 1535 1485 1430 1375 1335 1285 1240 1 0 0 1 1650 1600 1545 1500 1450 1405 1360 1305 0 1 0 1 1730 1685 1660 1610 1570 1520 1470 1420 1 1 0 1 1785 1740 1695 1645 1615 1545 1510 1470 0 0 1 1 1865 1820 1785 1750 1695 1655 1605 1560 1 0 1 1 1920 1890 1850 1805 1765 1715 1675 1640 0 1 1 1 2010 1965 1960 1900 1850 1810 1775 1730 1 1 1 1 2065 2020 1985 1955 1915 1880 1840 1810 NOTE: When matched with two-stage outdoor units, the airflow on low (Y1 or W1) input will be 70% of the values shown in this table. 20 Table 6. Airflow Data for B6EM (FSHE) Air Handlers Cabinet Nominal Electic Heat KW 5 8 10 15 20 25 30 A 800 900 1000 1300 N/A N/A N/A B 900 1000 1100 1300 1500 N/A N/A C 1000 1100 1200 1400 1600 1800 2000 NOTE: See Table 6 for appropriate switch settings for these airflows. Table 7. Minimum Heating Airflow Settings (in CFM) for B6EM (FSHE) Air Handlers A -CABINET CFM SWITCH SETTINGS (1 = ON, 0 = OFF) NOMINAL CAPACITY 5 6 7 8 525 0 0 0 0 =ES 560 0 0 0 1 z ria 600 0 0 1 0 g 0 625 0 0 1 1 •^ ; "' ................ 2 TON 700 0 1 0 0 0 1 750 0 1 0 1 1400 a T 800 800 0 1 1 0 0 1 1 850 850 0 1 1 1 0 2.5 TON 1 875 875 1 0 0 0 0 d 1 890 1 0 0 1 1050 F- 0 930 1 0 1 0 0 N 1 950 1 0 1 1 O 1 1 1000 1 1 0 0 0 ERZ.? 1050 1 1 0 1 1 1 1 1125 1 1 1 0 1 0 1200 1 1 1 1 1 1 B -CABINET CFM SWITCH SETTINGS (1 = ON, 0 = OFF) NOMINAL CAPACITY 5 6 7 8 525 0 0 0 0 =ES 560 0 0 0 1 z ria 600 0 0 1 0 g' 0 650 0 0 1 1 ; "' ................ 2 TON 1 700 0 1 0 0 0 1 750 0 1 0 1 1400 0 1 800 0 1 1 0 1450 0 1 1 850 0 1 1 1 1500 0 2.5 TON 1 875 1 0 0 0 1 0 950 1 0 0 1 1600 1 1050 1 0 1 0 1650 1 0 1150 1 0 1 1 1700 1 O 1 1 1250 1 1 0 0 0 ERZ.? 1 1350 1 1 0 1 1 1 'n 0 1400 1 1 1 0 1 1- 1600 1 1 1 1 C -CABINET CFM SWITCH SETTINGS (1 = ON, 0 = OFF) NOMICAL CAPACITY 5 6 7 8 1100 0 0 0 0 =ES 1200 0 0 0 1 ria 1250 0 0 1 0 Z 1300 0 0 1 1 3.5TC 1350 0 1 0 0 1400 0 1 0 1 1450 0 1 1 0 I lit 1500 0 1 1 1 1550 1 0 0 0 1600 1 0 0 1 1650 1 0 1 0 5 TON 1700 1 0 1 1 1750 1 1 0 0 1800 1 1 0 1 1900 1 1 1 0 2000 1 1 1 1 Table 8. Recommended Cooling Airflow Settings for B6VM Air Handlers 21 22 B6VM B -cabinet Cooling Airflow A/B Switch SettingCOOL 0 = OFF, 1 = ON Switch Setting 0 = OFF, 1 = ON Airflow (CFM) 5 6 7 8 o 0 0 0 0 525 0 0 0 0 1 560 0 0 0 1 0 600 0 0 0 1 1 625 B6VM A -cabinet 0 0 1 0 0 700 0 0 1 0 1 750 0 0 1 1 0 800 0 0 1 1 1 850 1 0 1 0 0 0 875 0 1 0 0 1 890 0 1 0 1 0 930 0 1 0 1 1 950 0 1 1 0 0 1000 0 1 1 0 1 1050 0 1 1 1 0 1125 1400 0 1 1 1 1 1200 B6VM B -cabinet Cooling Airflow A/B Switch Setting 0 = OFF, 1 = ON COOL Switch Setting 0 = OFF, 1 = ON Airflow (CFM) 5 6 7 8 1 0 0 0 0 525 1 0 0 0 1 560 1 0 0 1 0 600 1 0 0 1 1 650 1 0 1 0 0 700 1 0 1 0 1 750 1 0 1 1 0 800 1 0 1 1 1 850 ' 1 1 0 0 0 875 1 1 1 0 0 1 950 1 1 0 1 0 1050 1 1 0 1 1 1150 1 1 1 0 0 1250 1 1 1 0 1 1350 1 1 1 1 1 0 1400 1 1 1 1 1 1600 B6VM C -cabinet Cooling Airflow A/B Switch SettingCOOL (' = either 0 or 1) Switch Setting 0 = OFF, 1 = ON Airflow (CFM) 5 6 7 8 ' 0 0 0 0 1100 ' 0 0 0 1 1200 ' 0 0 1 0 1250 ' 0 0 1 1 1300 0 1 0 0 1350 0 1 0 1 1400 0 1 1 0 1450 ' 0 1 1 1 1500 ' 1 0 0 0 1550 1 0 0 1 1600 ' 1 0 1 0 1650 ' 1 0 1 1 1700 1 1 0 0 1750 1 1 0 1 1800 ' 1 1 1 0 1900 ' 1 1 1 1 2000 Heating Airflow A/B Switch Setting 0 = OFF, 1 = ON Heater Kit Installed (KW) Airflow (CFM) 0 0 600 0 5 800 0 8 1000 0 10 1000 0 15 1300 0 20 n/a 0 25 n/a 0 30 n/a Heating Airflow A/B Switch Setting 0 = OFF, 1 = ON Heater Kit Installed (KW) Airflow (CFM) 1 0 700 1 5 900 1 8 1100 1 10 1100 1 15 1300 1 20 1500 1 25 n/a 1 30 n/a Heating Airflow A/B Switch Setting (' = either 0 or 1) Heater Kit Installed (KW) Airflow (CFM) ' 0 800 ' 5 1000 ' 8 1200 ' 10 1200 ' 15 1400 ' 20 1600 ' 25 1800 ' 30 2000 NOTES: • Airflow values listed are for 240V operation. For 208V operation, multiply A & B cabinet values by .95; for C -cabinet values mulitply by .90 • When matched with two-stage outdoor units the airflow on low (Y1 or W1) input only will be 70% of the values shown in this table. Table 9. Airflow Data for B6VM (VSHE) Air Handlers ELECTRICAL DIAGRAMS & DATA Figure 13. Single Stage Control Board Figure 14. Two - Stage Control Board 23 0 DEHUM Y1 cD a) FAN SPEED z 0 w 0 HEAT COOL 1 2 3 4 5 1:1 7 8 0 w z w 0 CC 0 0 Z STATUS TEST PORT 000000 EXPANSION PORT 0000 00 00000000 BLOWER MOTOR W1 Figure 15. Fixed Speed Motor Control Board 24 W IY/Y2 0 oI IY1 R C I 0 w TEST PORT 000000 EXPANSION PORT 0000 00 STATUS LIGHTS 0 z w w ce 0 0 0 0 90 00 L2 -OUT L2 -IN z0 FAN SPEED u_ 0 HEAT COOL SENSOR L1 -IN L1 -OUT DEHUM Y1 00000 000 BLOWER MOTOR GND I I I 1- a z Figure 16. Variable Speed Motor Control Board Figure 17. Wiring Diagram for B6BM Series Air Handler WIRING DIAGRAM Air Handler Q BLW DTC LBLACK- = R IF BOARD EQUIPPED WITH BLWDTC TERMINAL W G 4 -PIN PLUG (18) • C L2 . 0 U Lk'g CUT WIRES TO REMOVE PLUG HOUSING WHEN HEATER KIT NOT INSTALLED EAC cooly HEAT WHITE —BLACK RED WHITE —BROWN .BROWN 7654321 HEATER PLUG RELAY CAP. Legend Field Wiring Ea no is Factory Wiring: Low Voltage High Voltage RED GRAY BLACK 1=COM 2=CAP. 3=CAP 4=H1 5=MED 6=LOW MOTOR 3 -SPEED 3 4 5 77.c NOTES: 1.The blower motor speed tap connection may not be as shown. See the Installation Instructions. 2. Disconnect all power before servicing. 3.Transformer may have a dual voltage primary tap. Match the tap position with the supply voltage used. 4.1f the internal wiring is replaced, use only 105°C copper wire of the same gauge. LOCATION OF "T" CONNECTOR 111IIIIIIIIIIIINIIIIIIIIII •°':'7?007°^ Figure 18. Wiring Diagram for B6EM Series Air Handler WIRING DIAGRAM Air Handler with Fixed Speed High Efficiency Motor CUT WIRES TO REMOVE PLUG HOUSING WHEN HEATER KIT NOT INSTALLED Legend 00 01 1 L2CR n 0 • Field Wiring - - - - Factory Wiring: Low Voltage - High Voltage HARNESS RED WHITE BLACK 1 2 3 4 5 6 0 -<CO 0 OmZImc D OZm z m* 0 0 0 0 R C Y DEHUM TEST 6 -PIN PLUG 3 7 3 7 I EXPANSION MOTOR 0 CO 73 OmZFmc * 00Mm I Ti 11234561 6 -PIN PLUG 1 HARNESS NOTES: 1.The blower motor speed tap connection may not be as shown. See the Installation Instructions. 2. Disconnect all power before servicing. 3.Transformer may have a dual voltage primary tap. Match the tap position with the supply voltage used. 4. If the internal wiring is replaced, use only 105°C copper wire of the same gauge. 9 -PIN PLUG 9 -PIN HOUSING WHITE BLACK H,, GREEN MOTOR II IIIIIIIIIIIIIIII II 111 71•0':„:0 Figure 19. Wiring Diagram for B6VM Series Air Handler WIRING DIAGRAM Air Handler with Variable Speed High Efficiency Motor CUT WIRESTO REMOVE PLUG HOUSING WHEN HEATER KIT INSTALLED m = 00 G 00 L1 L2 C R 1• ••• 1 t. t. vn • 0• Y/0 • G • R • C • BLACK RED HARNESS NOTES: 1.The blower motor speed tap connection may not be as shown. See the Installation Instructions. 2. Disconnect all power before servicing. 3.Transformer may havea dual voltage primary tap. Match the tap position with the supply voltage used. 4.1f the internal wiring is replaced, use only 105°C copper wire of the same gauge. Legend Field Wiring •• w - - Factory Wiring: Low Voltage High Voltage BLACK WHITE 9 -PIN PLUG 9 -PIN HOUSING BROWN RED ORANGE YELLOW GREEN BLUE 6 -PIN PLUG 0, CO TRANSFORMER R C 24 V RED m N m m CO ♦♦ BLACK WHITE BROWN RED ORANGE YELLOW GREEN BLUE N 6 -PIN PLUG VI D W ▪ Y/Y2 Q Y1 Q H TEST EXPANSION L2 OUT L2 IN C DX- DX+ R = = DEHUM O Y1 = SENSOR= GND = MOTOR HARNESS •I1 --GREEN MOTOR x -1 m III YIIIIIIIIIIIIIIIIIIIIIA 71'.':;-.7° 28 Table 10. B6BM Minimum Circuit Ampacity & Maximum Overcurrent Protection i CABINET CAPACITY HEAT KIT MODEL NUMBER H6HK- 240 VAC, 50 & 60 HZ, SINGLE PHASE 208 VAC, 50 & 60 HZ, SINGLE PHASE MCA MOP MCA MOP CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT A 24 None 1.6 - - 1.6 15 - - 15 1.6 - - 1.6 15 - - 15 005H-XX 26.6 - - 26.6 30 - - 30 23.3 - - 23.3 25 - - 25 008H-XX 41.2 - - 41.2 45 - - 45 35.9 - - 35.9 40 - - 40 010H-XX 51.6 - - 51.6 60 - - 60 45.0 - - 45.0 45 - - 45 009Q-XX - - - 28.7 - - - 30 - - - 18.8 - - - 30 B 24 None 1.6 - - 1.6 15 - - 15 1.6 - - 1.6 15 - - 15 005H-XX 26.6 - - 26.6 30 - - 30 23.3 - - 23.3 25 - - 25 008H-XX 41.2 - - 41.2 45 - - 45 35.9 - - 35.9 40 - - 40 010H-XX 51.6 - - 51.6 60 - - 60 45.0 - - 45.0 45 - - 45 009Q-XX - - - 28.7 - - - 30 - - - 18.8 - - - 30 A 30 None 3.1 - - 3.1 15 - - 15 3.1 - - 3.1 15 - - 15 005H-XX 28.1 - - 28.1 30 - - 30 24.8 - - 24.8 25 - - 25 008H-XX 42.7 - - 42.7 45 - - 45 37.4 - - 37.4 40 - - 40 010H-XX 53.1 - - 53.1 60 - - 60 46.5 - - 46.5 50 - - 50 015H-XX 53.1 25.0 - 65.6 60 30 - 80 46.5 21.7 - 68.1 50 25 - 70 009Q-XX - - - 30.2 - - - 35 - - - 26.6 - - - 30 015Q-XX - - - 46.4 - - - 50 - - - 40.6 - - - 45 B 30/36 None 2.6 - - 2.6 15 - - 15 2.6 - - 2.6 15 - - 15 005H-XX 27.6 - - 27.6 30 - - 30 24.3 - - 24.3 25 - - 25 008H-XX 42.2 - - 42.2 45 - - 45 36.9 - - 36.9 40 - - 40 010H-XX 52.6 - - 52.6 60 - - 60 46.0 - - 46.0 50 - - 50 015H-XX 52.6 25.0 - 64.7 60 30 - 80 46.0 21.7 - 67.6 50 25 - 70 020H-XX 52.6 50.0 - 102.6 60 60 - 110 46.0 43.3 - 89.3 50 45 - 90 009Q-XX - - - 29.7 - - - 30 - - - 26.1 - - - 30 015Q-XX - - - 45.9 - - - 50 - - - 40.2 - - - 45 B 42/48 None 3.1 - - 3.1 15 - - 15 3.1 - - 3.1 15 - - 15 005H-XX 28.1 - - 28.1 30 - - 30 24.8 - - 24.8 25 - - 25 008H-XX 42.7 - - 42.7 45 - - 45 37.4 - - 37.4 40 - - 40 010H-XX 53.1 - - 53.1 60 - - 60 46.5 - - 46.5 50 - - 50 015H-XX 53.1 25.0 - 65.6 60 30 - 80 46.5 21.7 - 68.1 50 25 - 70 020H-XX 53.1 50.0 - 103.1 60 60 - 110 46.5 43.3 - 89.8 50 45 - 90 009Q-XX - - - 30.2 - - - 35 - - - 26.6 - - - 30 015Q-XX - - - 46.4 - - - 50 - - - 40.7 - - - 45 C 48 None 5.4 - - 5.4 15 - - 15 5.4 - - 5.4 15 - - 15 005H-XX 30.4 - - 30.4 35 - - 35 27.0 - - 27.0 30 - - 30 008H-XX 45.0 - - 45.0 45 - - 45 39.7 - - 39.7 40 - - 40 010H-XX 55.4 - - 55.4 60 - - 60 48.7 - - 48.7 50 - - 50 015H-XX 55.4 25.0 - 80.4 60 30 - 90 48.7 21.7 - 70.4 50 25 - 80 020H-XX 55.4 50.0 - 105.4 60 60 - 110 48.7 43.3 - 92.0 50 45 - 100 024H-XX 55.4 50.0 25.0 130.4 60 60 60 150 48.7 43.3 21.7 113.7 50 45 45 125 029H-XX 55.4 50.0 50.0 155.4 60 60 60 175 48.7 43.3 43.3 135.4 50 45 45 150 009Q-XX - - - 32.4 - - - 35 - - - 28.8 - - - 30 015Q-XX - - - 48.7 - - - 50 - - - 42.9 - - - 45 C 60 None 6.3 - - 6.3 15 - - 15 6.8 - - 6.8 15 - - 15 005H-XX 31.3 - - 31.3 35 - - 35 28.4 - - 28.4 30 - - 30 008H-XX 45.8 - - 45.8 50 - - 50 41.1 - - 41.1 45 - - 45 010H-XX 56.3 - - 56.3 60 - - 60 50.1 - - 50.1 60 - - 60 015H-XX 56.3 25.0 - 81.3 60 30 - 90 50.1 21.7 - 71.8 60 25 - 80 020H-XX 56.3 50.0 - 106.3 60 60 - 110 50.1 43.3 - 93.4 60 45 - 100 024H-XX 56.3 50.0 25.0 131.3 60 60 30 150 50.1 43.3 21.7 115.1 60 45 25 125 029H-XX 56.3 50.0 50.0 156.3 60 60 60 175 50.1 43.3 43.3 136.8 60 45 45 150 009Q-XX - - - 33.3 - - - 35 - - - 30.2 - - - 35 015Q-XX - - - 49.6 - - - 50 - - - 44.3 - - - 45 28 Table 10. B6BM Minimum Circuit Ampacity & Maximum Overcurrent Protection i B6(E,V)M CABINET CAPACITY HEAT KIT MODEL NUMBER H6HK- 240 VAC, 50 & 60 HZ, SINGLE PHASE 208 VAC, 50 & 60 HZ, SINGLE PHASE MCA . MOP MCA MOP CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT CIRCUIT A CIRCUIT B CIRCUIT C SINGLE CIRCUIT A 24/30 None 4.5 - - 4.5 15 - - 15 4.8 - - 4.8 15 - - 15 005H -XX 29.5 - - 29.5 30 - - 30 26.4 - - 26.4 30 - - 30 008H -XX 44.1 - - 44.1 45 - - 45 39.1 - - 39.1 40 - - 40 010H -XX 54.5 - - 54.5 60 - - 60 48.1 - - 48.1 50 - - 50 015H -XX 54.5 25.0 - 68.1 60 30 - 80 48.1 21.7 - 69.8 50 25 - 70 009Q -XX - - - 31.6 - - - 35 - - - 28.2 - - - 30 015Q -XX - - - 47.8 - - - 50 - - - 42.3 - - - 45 B 24/30/ 36/42 None 4.5 - - 4.5 15 - - 15 4.8 - - 4.8 15 - - 15 00511 -XX 29.5 - - 29.5 30 - - 30 26.4 - - 26.4 30 - - 30 008H -XX 44.1 - - 44.1 45 - - 45 39.1 - - 39.1 40 - - 40 010H -XX 54.5 - - 54.5 60 - - 60 48.1 - - 48.1 50 - - 50 015H -XX 54.5 25.0 - 68.1 60 30 - 80 48.1 21.7 - 69.8 50 25 - 70 020H -XX 54.5 50.0 - 104.5 60 60 - 110 48.1 43.3 - 91.4 50 45 - 100 009Q -XX - - - 31.6 - - - 35 - - - 28.2 - - - 30 015Q -XX - - - 47.8 - - - 50 - - - 42.3 - - - 45 C 48/60 None 6.3 - - 6.3 15 - - 15 6.8 - - 6.8 15 - - 15 005H -XX 31.3 - - 31.3 35 - - 35 28.4 - - 28.4 30 - - 30 008H -XX 45.8 - - 45.8 50 - - 50 41.1 - - 41.1 45 - - 45 010H -XX 56.3 - - 56.3 60 - - 60 50.1 - - 50.1 60 - - 60 015H -XX 56.3 25.0 - 81.3 60 30 - 90 50.1 21.7 - 71.8 60 25 - 80 020H -XX 56.3 50.0 - 106.3 60 60 - 110 50.1 43.3 - 93.4 60 45 - 100 024H -XX 56.3 50.0 25.0 131.3 60 60 60 150 50.1 43.3 21.7 115.1 60 45 45 125 029H -XX 56.3 50.0 50.0 156.3 60 60 60 175 50.1 43.3 43.3 136.8 60 45 45 150 009Q -XX - - - 33.3 - - - 35 - - - 30.2 - - - 35 015Q -XX - - - 49.6 - - - 50 - - - 44.3 - - - 45 Table 11. B6(E,V)M Minimum Circuit Ampacity & Maximum Overcurrent Protection CONTROL SIGNAL & MODE OPERATION " TOTAL KW BOARD ACTION W1 only EHEAT ON 5 KW Stage 1 Heat on instantly Heat blower on after 3 second delay 10 KW Stage 1 Heat on instantly Heat blower on after 3 second delay 15 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 second delay 20 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 second delay Stage 3 Heat on after 10 second delay 25 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 second delay Stage 3 Heat on after 10 second delay 30 KW Stage 1Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 second delay Stage 3 Heat on after 10 second delay Stage 4 Heat on after 15 second delay OFF Heat stages off instantly Blower off after 15 second delay Table 12. Control Board Operation 29 CONTROL SIGNAL & MODE OPERATION TOTAL KW BOARD ACTION W1 & W2 EHEAT ON 5 KW Stage 1 Heat on instantly Heat blower on after 3 second delay 10 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 seconds delay 15 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay 20 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay 25 KW Stage 1 Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay 30 KW Stage 1Heat on instantly Heat blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay Stage 6 Heat on after 25 seconds delay OFF Heat stages off instantly Blower off after 15 second delay W1 & Y/Y2 AUX HEAT ON 5 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 10 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 15 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay 20 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay 25 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay 30 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay OFF Heat stages off instantly Heat blower turns off after 40 second delay 30 Table 12. Control Board Operation - Continued CONTROL SIGNAL & MODE OPERATION, TOTAL KW BOARD ACTION W1, W2 &Y/Y2 AUX HEAT ON 5 KW Stage 1 Heat on instantly Cool blower on after 3 second delay 10 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay 15 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 30 seconds delay 20 KW Stage 1 Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay 25 KW Stage 1Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay 30 KW Stage 1Heat on instantly Cool blower on after 3 second delay Stage 2 Heat on after 5 seconds delay Stage 3 Heat on after 10 seconds delay Stage 4 Heat on after 15 seconds delay Stage 5 Heat on after 20 seconds delay Stage 6 Heat on after 25 seconds delay OFF Heat stages off instantly Heat blower turns off after 40 second delay G FAN On Fan blower on after 3 second delay Off Fan blower off instantly Y/Y2 HEAT PUMP & COOL On Cool blower on after 3 second delay Off Cool blower off after 40 second delay Y1 HEAT PUMP & COOL On Cool blower on after 3 second delay Off Cool blower off after 40 second delay Y1 & Y/Y2 HEAT PUMP & COOL On Cool blower on after 3 second delay Off Cool blower off after 40 second delay Table 12. Control Board Operation - Continued 31 INSTALLATION / PERFORMANCE CHECK LIST INSTALLER NAME: CITY: STATE: INSTALLATION ADDRESS: CITY: STATE: UNIT MODEL # UNIT SERIAL # Minimum clearances per page 4? YES NO Is the unit properly installed and leveled? YES NO Does condensate drain properly in both drain tubes? YES NO Has the owner's information been reviewed with the home -owner? YES NO Has the literature package been left near the appliance? YES NO ELECTRICAL aRligla Electrical connections tight? YES NO Line voltage polarity correct? YES NO Supply Voltage: (V) Has the thermostat been calibrated? YES NO Is the thermostat level? YES NO Is the heat anticipator setting correct? YES NO ATTENTION INSTALLERS: It is your responsibility to know this product better than your customer. This includes being able to install the product according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the product. Safety should always be the deciding factor when installing this product and using common sense plays an important role as well. Pay attention to all safety warnings and any other special notes highlighted in the manual. Improper installation of the air handler or failure to follow safety warnings could result in serious injury, death, or property damage. These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance. Some local codes require licensed installation/service personnel for this type of equipment. Please read all instructions carefully before starting the installation. Return these instructions to the customer's package for future reference. mom ASSEMBLED ENERGY STAR uV..t1 CERTIFIED,, www.ahridirectory.org Intertek NORDYNE COMPLETE COMFORT. GENUINE VALUE Specifications & illustrations subject to change without notice or incurring obligations. 0' Fallon, MO I Printed in U.S.A. (05/12) Mil III II 709172B (Replaces 709172A) Split system heat pump FILE Copy P0311•Alwen RA. 13 §EER, Single & 3 -Phase Models INSTALLATION INSTRUCTIONS T4BD - 018, 024, 030, 036, 042, 048, & 060 (1.5, 2, 2.5, 3, 3.5, 4, & 5 Ton) Series IMPORTANT SAFETY INFORMATION 2 HEAT PUMP MAINTENANCE 10 HEAT PUMP INSTALLATION 3 General Information 3 Before You Install this Unit 3 Locating the Heat Pump 3 Packaging Removal 3 Ground Level 3 Rooftop 3 Connecting Refrigerant Tubing Between the Indoor & Outdoor Unit 4 Outdoor Orifice Removal & Installation 4 ELECTRICAL WIRING Pre - Electrical Checklist Line Voltage Comfort AlertTM Diagnostics 24VAC Power Wiring Thermostat Demand Wi Interpreting the Diagno LED Description Blower Time Delay Relay Thermostat / Low Voltage C Reverse Rotation Verificatio Unbalanced 3 -Phase Suppl Grounding REVIEWED_ FOR CODE.COMPL11AVE odule .APPROVED. 6 IicLE�...0.8... �D.1 6 6 7 of Tulwita; aiZueDi V.G.DIVISION nnec STARTUP & ADJUSTMENTS 8 Pre - Start Checklist 8 Start-up Procedures 8 Air Circulation - Indoor Blower 8 Short Cycle Protection Cooling 9 System Cooling 9 System Heating 9 Defrost Cycle Timer I N C.p.Mp.�.� Defrost Control Board Operational Information .. T.R# 1 9 Normal Defrost Operation Defrost Test Procedure 10 Anti Short Cycle Timer Test 10 Refrigerant Charging 10 Charging the Unit in AC Mode with Outdoor Temperatures Above 55° F 10 COMPONENT FUNCTIONS 11 CHARGING TABLES - COOLING MODE 11 Table 3. Charging Table for 1.5 Ton Units 12 Table 4. Charging Table for 2 Ton Units 12 Table 5. Charging Table for 2.5 Ton Units 12 Table 6. Charging Table for 3 Ton Units 13 Table 7. Charging Table for 3.5 Ton Units 13 Table 8. Charging Table for 4 Ton Units 13 Table 9. Charging Table for 5 Ton Units 14 HARGING CHARTS - COOLING MODE 14 Figure 6. Charging Chart for 1.5 Ton Units 14 Figure 7. Charging Chart for 2 Ton Units 15 Figure 8. Charging Chart for 2.5 Ton Units 15 Figure 9. Charging Chart for 3 Ton Units 16 Figure 10. Charging Chart for 3.5 Ton Units 16 Figure 11. Charging Chart for 4 Ton Units 17 Figure 12. Charging Chart for 5 Ton Units 17 CHARGING TABLES - HEATING MODE 18 Table 10. Charging Table for 1.5 Ton Units 19 Table 11. Charging Table for 2 Ton Units 19 Table 12. Charging Table for 2.5 Ton Units 19 Table 13. Charging Table for 3 Ton Units 20 Table 14. Charging Table for 3.5 Ton Units 20 Table 15. Charging Table for 4 Ton Units 20 Table 16. Charging Table for 5 Ton Units 21 ELECTRICAL DIAGRAMS &TABLES 22 Figure 13. W.D., Single Phase 22 Figure 14. W.D., Single Ph. w/ Comfort Alert 23 Figure 15. W.D., 3 -Phase, (208/230V) 24 Figure 16. W.D., 3 -Phase, (460V) 25 Table 17. Comfort Alert LED Diagnostics 26 Table 18. Module Wiring Troubleshooting 27 INSTALL. / PERFORMANCE C aSinED28 REPLACEMENT PARTS..C1T'X..OE.I.UKWI12 nr1722013 IMPORTANT ATTENTION INSTALLERS: It is your responsibility to know this product better than your customer.This includes being able to install the product according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for the life of the product. Safety should always be the deciding factor when installing this product and using common sense plays an important role as well. Pay attention to all safety warnings and any other special notes highlighted in the manual. Improper installation of the furnace or failure to follow safety warnings could result in serious injury, death, or property damage. These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance. Some local codes require licensed installation/service personnel for this type of equipment. Please read all instructions carefully before starting the installation. Return these instructions to the customer's package for future reference. DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. M13- 1 i 7 IMPORTNT SAFETY INFORM 2 TION INSTALLER: Please read all instructions before servicing this equipment. Pay attention to all safety warnings and any other special notes highlighted in the manual. Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored. WARNING indicates a potentially hazardous situation that if not avoided, could result in personal injury or death. CAUTION indicates a potentially hazardous situation that if not avoided, may result in minor or moderate injury or property damage. /\ WARNING: ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury or property damage. Improper servicing could result in dangerous operation, serious injury, death or property damage. • Before servicing, disconnect all electrical power to the indoor blower. • When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. • Verify proper operation after servicing. n WARMING: T4BD Split System Heat Pumps are shipped charged with R4I0A refrigerant and ready for installation. If repairs make it necessary for evacuation and charging, it should only be attempted by qualified trained personnel thoroughly familiar with this equipment. Under no circumstances should the owner attempt to install and/or service this equipment. Failure to comply with this warning could result in property damage, personal injury, or death. CAUUTDOUV: This unit uses R -410A refrigerant. DO NOT use any other refrigerant in this unit. Use of another refrigerant will damage the unit. 2 A V IlAJ X111 MG: Unless noted otherwise in these instructions, only factory authorized parts or accessory kits may be used with this product. Improper installation, service, adjustment, or maintenance may cause explosion, fire, electrical shock or other hazardous conditions which may result in personal injury or property damage. G Installation of equipment may require brazing operations. Installer must comply with safety codes and wear appropriate safety equipment (safety glasses, work gloves, fire extinguisher, etc.) when performing brazing operations. • Follow all precautions in the literature, on tags, and on labels provided with the equipment. Read and thoroughly understand the instructions provided with the equipment prior to performing the installation and operational checkout of the equipment. • Use caution when handling this appliance or removing components. Personal injury can occur from sharp metal edges present in all sheet metal constructed equipment. � WARNIING: The information listed below and the next page must be followed during the installation, service, and operation of this furnace. Failure to follow safety recommendations could result in possible damage to the equipment, serious personal injury or death. G The ingaller must comply with all local codes and regulatfbns which govern the installation of this type of equipment. Local codes and regulations take precedence over any recommendations contained in these instructions. Consult local building codes and the National Electrical Code (ANSI CI) for special installation requirements. G All electrical wiring must be completed in accordance with local, state and national codes and regulations and with the National Electric Code (ANSI/NFPA 70) or in Canada the Canadian Electric Code Part 1 CSA C.22.1. O This equipment contains liquid and gaseous refrigerant under high pressure. DO NOT USE ANY PORTION OF THE CHARGE FOR PURGING OR LEAK TESTING. Installation or servicing should only be performed by qualified trained personnel thoroughly familiar with this type equipment. G Fully annealed, refrigerant grade copper tubing should be used when installing the system. Refrigerant suction line tubing should be fully insulated. O This unit is designed for outdoor installations only and should be positioned as described on page 3. j;:• s�'� HEAT PUMP INSTALLATION General Information Split system heat pumps are designed only for outdoor rooftop or ground level installations. This unit has .been tested for capacity and efficiency in accordance with AHRI Standards and will provide many years of safe and dependable comfort, providing it is properly installed and maintained. Abuse, improper use, and/or improper maintenance can shorten the life of the appliance and create unsafe hazards. To achieve optimum performance and minimize equipment failure, it is recommended that periodic maintenance be performed on this unit. The ability to properly perform maintenance on this equipment requires certain mechanical skills and tools. Before You Install the Heat Pump 4 The cooling Toad of the area to be conditioned must be calculated and a system of the proper capacity selected. It is recommended that the area to be conditioned be completely insulated and vapor sealed. 4 Check the electrical supply and verify the power supply is adequate for unit operation.The system must be wired and provided with circuit protection in accordance with local building codes. If there is any question concerning the power supply, contact the local power company. 4 The indoor section (air handler, furnace, etc) should be installed before routing the refrigerant tubing. Refer to the indoor unit's installation instructions for installation details. 4 All units are securely packed atthetime of shipment and upon arrival should be carefully inspected for damage prior to installing the equipment at the job site. Verify coil fins are straight. If necessary, comb fins to remove flattened or bent fins. Claims for damage (apparent or concealed) should be filed immediately with the carrier. -1 Please consult your dealer for maintenance information and availability of maintenance contracts. Please read all instructions before installing the unit. Locating the Heat Pump • Survey the job site to determine the best location for mounting the outdoor unit. • Overhead obstructions (Figure 1), poorly ventilated areas, and areas subject to accumulation of debris should be avoided. • Sufficient clearance for unobstructed airflow through the outdoor coil must be maintained in orderto achieve rated performance. See Figure 1 for minimum clearances to obstructions. • Consideration should be given to availability of electric power, service access, noise, and shade. Packaging Removal To prevent damage to the tubing onnections, carefully remove the carton and user's manual from the equipment. Discard the shipping carton. Ground Level Ground level installations must be located according to local building codes or ordinances and these requirements: • Clearances must be in accordance with those shown in Figure 1. • A suitable mounting pad must be provided and be separate from the building foundation. The pad must be level and strong enough to support the unit's weight. The slab height must be a minimum of 2" (5 cm) above grade and with adequate drainage. See Figure 1. Rooftop • The method of mounting should be designed so that it does not overload roof structures or transmit noise to the interior of the structure.The roof must be structurally capable of handling the weight of the unit. • Full perimeter support is required under the unit. Support must be made of weather resistant materials and installed prior to unit installation. • The support must be built to raise the unit 6" above the roof. 6" from Building or Structure 24" for Service Access DO NOT OBSTRUCT TOP OF UNIT 112" or 18" See Note 12"or18" See Note NOTE: Units require full perimeter clearances. Installer must maintain 18" between two units or 12" between single unit and structure. 2" Mounting Pad Figure 1. Clearance Requirements 3 Connecting Refrigerant Tubing Between the Indoor & Outdoor Unit /t\ CAUTION: When servicing, cover or seal openings to minimize the exposure of the refrigerant system to air to prevent accumulation of moisture and other contaminants. After outdoor and indoor unit placement has been determined, route refrigerant tubing between the equipment in accordance with sound installation practices. • When connecting refrigerant Iinesets together, it is recommended that dry nitrogen be flowing through the joints during brazing.This will prevent internal oxidation and scaling from occurring. o Refrigerant tubing should be routed in a manner that minimizes the length of tubing and the number of bends in the tubing. • Refrigerant tubing should be supported in a manner that the tubing will not vibrate or abrade during system operation. o Tubing should be kept clean of foreign debris during installation. • Every effort should be made by the installer to ensure that the field installed refrigerant containing components of the system have been installed in accordance with these instructions and sound installation practices to insure reliable system operation and longevity. o The maximum recommended interconnecting refrigerant line length is 75 feet, and the vertical elevation difference between the indoor and outdoor sections should not exceed 20 feet. o If precise forming of refrigerant lines is required, a copper tubing bender is recommended. Avoid sharp bends and contact of the refrigerant lines with metal surfaces. • A filter dryer is provided with the unit and must be installed in the liquid line of the system. If the installation replaces a system with a filter dryer already present COPPER WIRE SIZE — AWG (1%Voltage Drop) Supply Wire Length -Feet Supply Circuit Ampacity 200 150 100 50 6 8 10 14 15 4 6 8 12 20 4 6 8 10 25 4 4 6 10 30 3 4 6 8 35 3 4 6 8 40 2 3 4 6 45 2 3 4 6 50 2 3 4 6 55 1 2 3 4 60 Wire Size based on N.E.C. for 60° type copper conductors. Table 1. Copper Wire Size 4 in the liquid line, the filter dryer must be replaced with the one supplied with the unit. The filter dryer must be installed in strict accordance with the manufacturer's installation instructions. ° Optional equipment such as liquid line solenoid valves, low ambient, etc., should be installed in strict accordance with the manufacturer's installation instructions. Outdoor Orifice Removal & Installation The orifice installed in the outdoor unit has been sized for use with the most popularly matched indoor units. Depending on the indoor coil that the unit is being matched with, the outdoor restrictor may need to be changed. Please refer to the Quick Reference Data sheet that is supplied with the outdoor unit for more information. If the outdoor unit has the liquid valve shown in Figure 2 (page 5) then the restrictor is located inside the swivel nut connection of the liquid valve and not inside the outdoor unit's distributor. Perform steps 1-5 if the outdoor restrictor needs to be changed. A CAUTION: When servicing, cover or seal openings to minimize the exposure of the refrigerant system to air to prevent accumulation of moisture and other contaminants. A\ CAUTION: To prevent damage to the unit or internal components, it is recommended that two wrenches be used when loosening ortightening nuts. Do not over tighten! 1. Using two wrenches loosen the nut and liquid valve. Turn the assembly nut counter -clockwise until the orifice body halves are separated. 2. Insert a light -gauge wire hook between the valve body and the restrictor orifice (Figure 3, page 5) while being careful not to scratch either part. Carefully remove the restrictor orifice from the valve body. 3. Check the actual size of the new orifice. NOTE: The size is stamped on its side. Do not use pin gauges to measure the orifice diameter. 4. Insert the new orifice into the valve body, with the rounded end facing into the valve. See Figure 2. /t\ CAUTION: To prevent damage to the unit or internal components, it is recommended that two wrenches be used when loosening ortightening nuts. Do not over tighten! 5. Realign the assembly nut on the valve body and hand tighten both components. Mark a line on both bodies and then tighten an additional 1/4 turn using two wrenches. The movement of the two lines will show how much the nut is tightened. Figure 2. Liquid Valve, Restrictor, & Swivel Nut Adapter Figure 3. Removal of Orifice ELECTRICAL WIRING OWARNING: To avoid risk of electrical shock, personal injury, or death, disconnect all electrical power to the unit before performing any maintenance or service. The unit may have more than one electrical supply. Label all wires prior to disconnection when servicing the unit. Wiring errors can cause improper and dangerous operation • All electrical connections must be in compliance with all applicable local codes and ordinances, and with the current revision of the National Electric Code (ANSI/ NFPA 70). • For Canadian installations the electrical connections and grounding shall comply with the current Canadian Electrical Code (CSA C22.1 and/or local codes). Pre -Electrical Checklist Al Verify that the voltage, frequency, and phase of the supply source match the specifications on the unit rating plate. �l Verify that the service provided by the utility is sufficient to handle the additional load imposed by this equipment. Refer to the unit wiring label for proper high and low voltage wiring. Al Verify factory wiring is in accordance with the unit wiring diagram (Figures 13-16, pages 22-25). Inspect for loose connections. Al Phase balance on 3 phase units must always be checked. See Unbalanced 3 -Phase Supply Voltage section (page 8). Line Voltage • A wiring diagram is located on the inside cover of the electrical box of the outdoor unit. The installer should become familiar with the wiring diagram before making any electrical connections to the outdoor unit. • An electrical disconnect must be located within sight of and readily accessible to the unit. This switch shall be capable of electrically de -energizing the outdoor unit. • Line voltage to the unit should be supplied from a dedicated branch circuit containing the correct fuse or circuit breaker for the unit. Incoming field wiring and minimum size of electrical conductors and circuit protection must be in compliance with information listed on the outdoor unit data label. Any other wiring methods must be acceptable to authority having jurisdiction. • The outdoor unit requires both power and control circuit electrical connections. Refer to the wiring diagrams for identification and location of outdoor unit field wiring interfaces. Make all electrical connections in accordance with all applicable codes and ordinances. 5 • Overcurrent protection must be provided at the branch circuit distribution panel and sized as shown on the unit rating label and according to applicable local codes. See the unit rating plate for minimum circuit ampacity and maximum overcurrent protection limits. G Provide power supply forthe unit in accordance with the unit wiring diagram, and the unit rating plate. Connect the line -voltage leads to the terminals on the contactor inside the control compartment. o Use only copper wire for the line voltage power supply to this unit as listed in Table 1 (page 4). Use proper code agency listed conduit and a conduit connector for connecting the supply wires to the unit. Use of rain tight conduit is recommended. • 208/230 Volt units are shipped from the factory wired for 230 volt operation. For 208V operation, remove the lead from the transformer terminal marked 240V and connect it to the terminal marked 208V. o Optional equipment requiring connection to the power or control circuits must be wired in strict accordance of the NEC (ANSI/NFPA 70), applicable local codes, and the instructions provided with the equipment. Comfort AlertTM Diagnostics Module (Select Models Only) The Comfort AlertTM Diagnostics Module (Figure 4) is a breakthrough innovation for troubleshooting heat pump and air conditioning system failures. The module installs easily in the electrical box of the outdoor unit near the compressor contactor. By monitoring and analyzing data from the Copeland scroll compressor and the thermostat demand, the module can accurately detect the cause of electrical and system related failures without any sensors. A flashing LED indicator communicates the ALERT code and a diagnostic key is also imprinted on the side of the module to quickly direct the technician to the root cause of a problem. NOTE: This module does not provide safety protection! The Comfort AlertTM Diagnostics Module is a monitoring device and cannot control or shut down other devices. 24 VAC Power Wiring The Comfort AlertTM module requires a constant nominal 24 VAC power supply. The module cannot be powered by the C terminal on a defrost board or other control board without experiencing nuisance alerts. NOTE: The wiring to the module's R & C terminals must be routed directly from the indoor unit or thermostat. If the constant 24VAC (R wire) is not present in the outdoor unit, use one of the spare wires in the thermostat cable to bring power to the module. Connect the other end of the spare wire to R at the indoor unit or thermostat. 6 POWER LED (Green) ALERT LED (Yellow) TRIP LED (Red) Diagnostics Key Figure 4. Comfort AIertTM Diagnostics Module Thermostat Demand Wiring The ComfortAlertTM module requires a thermostat demand signal to operate properly. The thermostat demand signal input (labeled Y on the module), should always be connected to the compressor contactor coil. NOTE: When the coil is energized, the demand signal input is 24 VAC. When the coil is not energized, the demand signal input should be less than 0.5 VAC. NOTES: • Factory installed modules have different thermostat demand signal wiring. Always follow manufacturer wiring instructions when replacing the module. • Afterthe thermostat demand signal is connected, verify that 24 VAC across Y & C when demand is present. Interpreting the Diagnostic LED's When an abnormal system condition occurs, the Comfort AlertTM module displays the appropriate ALERT and/or TRIP LED will flash a number of times consecutively, pause and then repeat the process. To identify a Flash Code number, count the number of consecutive flashes. Each time the module powers up, the last ALERT Flash Code that occurred prior to shut down is displayed for one minute. The module will continue to display the LED until the condition returns to normal or if 24 VAC power is removed from the module. See Table 17 (page 26) for flash code identification or Table 18 (page 27) for module wiring troubleshooting. LED Description • POWER LED (Green): indicates voltage is present at the power connection of the module. • ALERT LED (Yellow): communicates an abnormal system condition through a unique flash code. NOTE: The ALERT LED will flash consecutively, pause and then repeat the process.The number of consecutive flashes, referred to as the Flash Code, correlates to a particular abnormal condition. Detailed descriptions of these ALERT Flash Codes are listed in Table 17. o TRIP LED (Red): indicates a demand signal is received from the thermostat, but current to the compressor is not detected by the module. The TRIP LED typically indicates if the compressor protector is open or the compressor has no power. The scroll compressor's R (run), C (common), and S (start) wires are routed through the holes in the Comfort AlertTA° module marked R, C, & S. NOTE: The common wire does not need to be routed through the module for it to operate. Blower Time Delay Relay (Select Models) A time delay relay may be provided with the unit and must be installed in the indoor section.The relay will keep the indoor blower running an additional 40 seconds for increased cooling efficiency after the outdoor unit shuts off. The relay has four terminals and one mounting hole. • Connect terminal 1 to load side of blower relay. • Connect terminal 2 to terminal R of T'stat. • Connect terminal 3 to common terminal at blower relay or transformer. • Connect terminal 4 to terminal G on T'stat. Thermostat / Low Voltage Connections • Thermostat connections should be made in accordance with the instructions supplied with the thermostat and the indoor equipment. A typical installation with a heat pump thermostat and air handler is shown in Figure 5. • The outdoor unit is designed to operate from a 24 VAC Class II control circuit. The control circuit wiring must comply with the current provisions of the NEC (ANSI/ NFPA 70) and with applicable local codes having jurisdiction. • The low voltage wires must be properly connected to the units low voltage terminal block. Recommended wire gauge and wire lengths for typical thermostat connections are listed in Table 2. • The thermostat should be mounted about 5 feet above the floor on an inside wall. DO NOT install the thermostat on an outside wall or any other location where its operation may be adversely affected by radiant heat from fireplaces, sunlight, or lighting fixtures, and convective heat from warm air registers or electrical appliances. Refer to the thermostat manufacturer's instruction sheet for detailed mounting and installation information. Reverse Rotation Verification After making all of the power connections to the unit, the rotation of the compressor must be checked. If the rotation is in the wrong direction, the compressor will make an abnormally loud noise. To check the rotation perform the following steps: 1. Make sure the outside power disconnect is in the OFF position. 2. Set the indoor thermostat to a set point that will call for cooling. 3. Retun to the outside power disconnect and switch it to the ON position. If the compressor is making an Green Thermostat GRW2C E0 Y O Q 0 0 0 NOTE: Jumper betweenW2 and E is required when no OD T-Stat is used. Red R Brown R W2 Orange W2 -J For 2 -Stage 1 C 0 Y Heater Kits Air Handler Heat Pump OD Section Typical Heat Pump with Standard Air Handler Green G Red Thermostat G RW2C E0 Y X000000 White t W Black C W2 0 Y Air Handler Heat Pump OD Section Typical Heat Pump with Outdoor Thermostat and Air Handler Figure 5. Typical Thermostat Connections Thermostat Wire Gauge Recommended T-Stat Wire Unit to T-Stat (Length in FT) 2 -Wire (Heating) 5 -Wire (Heating/Cooling) 24 55 25 22 90 45 20 140 70 18 225 110 Table 2. Thermostat Wire Gauge 7 abnormally loud noise, immediately switch the outside power disconnect to the OFF position. 4. Switch any two of the three power leads at the power connections to the unit. 5. SetReturn to the outside power disconnect and swith it to the ON position. 6. Verify that the compressor is now running properly. Unbalanced 3 -Phase Supply Voltage Voltage unbalance occurs when the voltages of all phases of a 3-phase power supply are no longer equal. This unbalance reduces motor efficiency and performance. Some underlying causes of voltage unbalance may include: Lack of symmetry in transmission lines, large single-phase loads, and unbalanced or overloaded transformers. A motor should never be operated when a phase imbalance in supply is greater than 2%. Perform the following steps to determine the percentage of voltage imbalance: 1. Measure the line voltages of your 3-phase power supply where it enters the building and at a location that will only be dedicated to the unit installation (at the units circuit protection or disconnect). 2. Determine the average voltage in the power supply. In this example, the measured line voltages were 451, 460, and 453. The average would be 454 volts (451 + 460 + 453 = 1,364 / 3 = 454). 3. Determine the maximum deviation: Example: From the values given in step 1, the BC voltage (460V) is the greatest difference in value from the average: 460 - 454 =©o- Highest Value 454 - 451 = 3 454 - 453 = 1 4. Determine percent of voltage imbalance by using the results from steps 2 & 3 in the following equation. Example: 6 100 x - 1.32% 454 max voltage deviation from average voltage % Voltage Imbalance = 100 x average voltage The amount of phase imbalance (1.32%) is satisfactory since the amount is lower than the maximum allowable 2%. Please contact your local electric utility company if your voltage imbalance is more than 2%. 8 Grounding / • 1 WARMING: The unit cabinet must have an uninterrupted or unbroken electrical ground to minimize personal injury if an electrical fault should occur. Do not use gas piping as an electrical ground! This unit must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code (ANSI/NFPA 70) or the CSA C22.1 Electrical Code. Use the grounding lug provided in the control box for grounding the unit. START UP & ADJUSTMENTS Pre -Start Check List Verify the unit is level and has sufficient clearances for unobstructed airflow. �l Verify the outdoor coil and top of the unit are free from obstructions and debris, and all equipment access/ control panels are in place. 4 Verify that the line voltage power leads are securely connected and the unit is properly grounded. Al Verify that the low voltage wires are securely connected to the correct leads on the low voltage terminal strip. Al Verify that the power supply branch circuit overcurrent protection is sized properly. 4 Verify that the thermostat is wired correctly. Start -Up Procedures /i\ 1/l/ARuVM Go This unit is equipped with a crankcase heater. Allow 24 hours prior to continuing the start up procedures to allowfor heating of the refrigerant compressor crankcase. Failure to comply may result in damage and could cause premature failure of the system. This warning should be followed at initial start up and any time the power has been removed for 12 hours or longer. Air Circulation - Indoor Blower 1. Set the thermostat system mode on OFF and the fan mode to ON. 2. Verify the blower runs continuously. Checkthe airdelivery at the supply registers and adjust register openings for balanced air distribution. If insufficient air is detected, examine ductwork for leaks or obstructions. 3. Set the thermostat fan mode to AUTO and verify the blower stops running. NOTE: On 3-phase air handler models only - If blower is spinning opposite of arrow direction, shut off the main power to the unit and switch any two field wires at the disconnect. DO NOT alter unit wiring. Short Cycle Protection 1. Set the thermostat system mode to COOL. Observe the temperature setting ofthe thermostat and gradually raise the set -point temperature until the unit de -energizes. 2. Immediately lower the set point temperature of the thermostat to its original setting and verify that the indoor blower is energized and outdoor unit remains de -energized. 3. After approximately 5 minutes, verify the outdoor unit energizes and the temperature of the discharge air is cooler than the room temperature. System Cooling 1. Set the thermostat's system mode to COOL and the fan mode to AUTO. Gradually lower the thermostat temperature setpoint below room temperature and verify the outdoor unit and indoor blower energize. 2. Verify blower wheel is spinning in direction indicated by arrow. Feel the air being circulated by the indoor blower and verify that it is cooler than ambient temperature. Listen for any unusual noises. If unusual sounds occur, determine the source of the noise and correct as necessary. 3. Verify HI and LO refrigerant pressures. NOTE: If refrigerant pressures are abnormal and the compressor is rotating backwards, shut off main powerto the unit and switch any two field wires at the disconnect. DO NOT alter unit wiring. 4. Allow the system to operate for several minutes and then set the temperature selector above room temperature. Verify the fan and compressor cycle off with the thermostat. NOTE: The blower should also stop unless fan switch is set to the ON position. System Heating 1. Set the thermostat's system mode to HEAT and the temperature mode to below room temperature. 2. Verify the outdoor unit and indoorfan stop running. After 5 minutes, increase the temperature on the thermostat to it's maximum setting. 3. Verify the outdoor unit and indoor blower energize. Feel the air being circulated by the indoor blower and verify that it is warmer than ambient temperature. Listen for any unusual noises. If unusual sounds occur, determine the source of the noise and correct as necessary. Defrost Cycle Timer The defrost cycle timer controls the time interval ofthe hot gas defrost after the defrost sensor closes. It is located in the lower left corner of the defrost control board on the of the control panel.Three interval settings are available: 30, 60, and 90 minutes. Time setting selection is dependent on the climate where the unit is being installed. • Example 1: Dry climate of Southern Arizona - A 90 minute setting is recommended. G Example 2: Moist climate of Seattle, Washington - A 30 minute setting is recommended. To set the cycle timer, place the timing pin on the defrost control board to the desired time interval post. NOTE: All units are shipped from the factory with the default time setting of 30 minutes. Longer settings are recommended for drier climate areas and shorter time intervals are recommended for moist climate areas. Maximum heating performance can be acheived by setting the time to 90 minutes. Defrost Control Board Operational Information • Terminals R - RC must have 24±V present between them in order for the time delay and defrost sequences to be operational. • Jumpering the T2-DFT test pins will communicate to the board that the defrost T -stat is closed (if compressor is running ).The defrost thermostat tells the board whether a defrost cycle needs to be started or terminated. NOTE: The defrost T -stat is closed at 32° F or below and is open at 68° F or above, but it's state is unknown if the temperature is between 32° F & 68° F. O With the DFT closed, the unit will run for 30/60/90 minutes in heat mode and then defrost the outdoor coil. The defrost will turn off the outdoor fan, turn on the compressor and raise the coil temperature to 68° F. This will open the DFT and terminate the defrost. If the DFT does not open the defrost will end after 10 minutes. • To over -ride the defrost boarrd and initiate a faster defrost test in 5, 10 or 15 seconds as determined by the 30, 60 or 90 minute defrost pin settings (factory setting is 30 minutes), jumper the TEST terminal to the C (common) terminal while the compressor is in heat mode. — This will bypass the compressor off delay when the unit goes into defrost test and if left in defrost test, the delay will be bypassed when the test is terminated by the processor. NOTE: If the jumper is removed before the test is over, the processor will perform the remainder of a normal defrost. See bullet 2 above. • To switch from no -delay to delay, remove the pin from the no - delay pin location and shift it to the delay pin location. The delay/no-delay pin concerns compressor operation during defrosts. The default setting is delay. — Reciprocating compressors should only use this setting in conjunction with an approved hard start kit. — Scroll compressors that have noise issues while going into or coming out of defrost should use this 30 second delay to reduce the defrost noise. — Manually initiating adefrostwillcausethecompressor to run continually when entering defrost. Normal defrost operation To test normal defrost operation when the temperature is above 35° F, jumper R to DFT on the board and allow the unit to run for 30 minutes. Defrost will continue until the R to DFT jumper is removed or for 10 minutes. Remove the jumper. 9 The 5 minute time delay feature can be shortened 1 time to 1 second by jumping the Test to C terminal. Remove the jumper and repeat as desired. NOTE: If jumper is left on the Test to common pins permanently, the defrost cycle will become inoperable. Defrost Test Procedure 1. Jumper T2 to DFT at the test terminals. 2. With unit running in heat mode, short the TEST terminal to the common terminal near it. This will speed up the board and cause it to enter defrost mode in 5/10/15 seconds depending on the defrost time selection. Compressor delay will not function during speed-up. 3. This test will end in 5 seconds if the TEST -common short is not removed. 4. Remove both the short and the T2 to DFT jumper to terminate the defrost cycle. The 30 second compressor delay should operate normally. 5. Test is complete, reset thermostat to home owner preference. Anti Short Cycle Timer Test The 5 minute time delay feature can be bypassed or shortened to 1 second by jumping the Test to C terminal. NOTE: If jumper is left on the Test to common pins permanently, the defrost cycle will become inoperable. Refrigerant Charging 4\SMA°- R1NIING: T4BD Split System Heat Pumps are shipped charged with R410A refrigerant and ready for installation. If repairs make it necessary for evacuation and charging, it should only be attempted by qualified trained personnel thoroughly familiar with this equipment. Under no circumstances should the owner attempt to install and/or service this equipment. Failure to comply with this warning could result in property damage, personal injury, or death. After refrigerant line connections are completed, it is required that you leak check and evacuate the indoor section and all line connections (using proper methods) before finalizing the full system refrigerant charge. o To achieve rated capacity and efficiency, the compressor must be exposed to refrigerant for at least 24 hours prior to running and then the compressor must be run for a minimum of 12 hours. • Cooling mode charging charts are applicable only to matched assemblies of NORDYNE equipment and listed airflows for the indoor coil. T4BD outdoor units with non-AHRI (sited indoor coils are not recommended and deviations from rated airflows or non-Iisted combinations may require modification to the expansion device and refrigerant charging procedures for proper and efficient 10 system operation. Refer to Figures 6-12 (pages 14- 17) and Tables 3-9 (pages 12 - 14) for correct system charging. o The refrigerant charge can be checked and adjusted through the service ports provided external to the outdoor unit. Use only gage line sets which have a "Schrader" depression device present to actuate the valve.A common suction port for heating mode charging is included and located on the compressor access panel above the outdoor unit service valves. o Heat Mode Verification Tables (Tables 10 - 16, pages 19 - 21) are provided for quick reference when the unit is in heating mode and for the inspection of the liquid line pressures and temperatures. Charging the Unit in AC Mode with Outdoor Temperatures Above 55° F (for optimized sub -cooling of 10° F to 12° F) 1. With the system operating at steady-state, measure the liquid refrigerant pressure (in psig) at the outdoor unit service valve. 2. Measure the liquid refrigerant temperature (in Fahrenheit) at the service valve. 3. Determine the required liquid refrigerant pressure. Refer to Figures 6-12 (pages 14-17) & Tables 3-9 (pages 12- 14). O If the pressure measured in Step 1 is greater than the required liquid refrigerant pressure determined in Step 3, then there is too much charge in the system. Remove refrigerant and repeat Steps 1 through 3 until the system is correctly charged. o If the pressure measured in Step 1 is Tess than the required liquid refrigerant pressure determined in Step 3, there is too little charge in the system. Add refrigerant and repeat Steps 1 through 3 until the system is correctly charged. HEAT PUMP MAINTENANCE /\ Mn ARNDi1G: To prevent electrical shock, personal injury, or death, disconnect all electrical power to the unit before performing any maintenance or service. The unit may have more than one electrical supply. Proper maintenance is important to achieve optimum performance from the heat pump. The ability to properly perform maintenance on this equipment requires certain mechanical skills and tools. If you do not possess these skills, contact your dealer for maintenance. Consult your local dealerabout the availability of maintenance contracts. Routine maintenance should include the following: o Inspect and clean or replace air filters at the beginning of each heating and cooling season, or more frequently if required. O Inspect the outdoor coil at the beginning of each cooling season. Remove any debris. Clean the outdoor coil and louvers as necessary using a mild detergent and water. Rinse thoroughly with water. • Inspect the electrical connections for tightness at the beginning of each heating and cooling season. Service as necessary. CAUUTDON: The unit should never be operated without a filter in the return air system. Replace disposable filters with the same type and size. • Do not add additional oil to motors unequipped with oil tubes. The compressor is hermetically sealed at the factory and does not require lubrication. COMPONENT (FUNCTIONS Comfort AIertTM Diagnostics - The Comfort Alert diagnostics module troubleshoots heat pump and air conditioning system failures and accurately detects the cause of electrical and system related failures without any sensors. A flashing LED indicator communicates the ALERT code to quickly direct the technician to the root cause of a problem. LEGEND High Pressure Switch (HPS) -A high-pressure switch is factory -installed and located in the compressor discharge line internal to the outdoor unit. The switch is designed to de -energize the system when very high pressures occur during abnormal conditions. Under normal conditions, the switch is closed. If the discharge pressure rises above 575 psig, then the switch will open and de -energize the outdoor unit. The switch will close again once the liquid pressure decreases to 460 psig. Please note that the switch interrupts the thermostat inputs to the unit. When the switch opens and then closes, there will be a 5 minute short cycling delay before the outdoor unit will energize. Low Pressure Switch (LPS) - A low-pressure switch is factory -installed in select models only. If provided, this located in the suction line internal to the outdoor unit. The switch is designed to protect the compressor from a Toss of charge. Under normal conditions, the switch is closed. If the suction pressure falls below 5 psig, then the switch will open and de -energize the outdoor unit. The switch will close again once the suction pressure increases above 20 psig. Please note that the switch interrupts the thermostat inputs to the unit. When the switch opens and then closes, there will be a 5 minute short cycling delay before the outdoor unit will energize. T4BD REFRIGERANT CHARGING ARGING CHARTS - COOLING ONLY Application Notes on the Use of Charging Charts NOTES: Shaded boxes indicate flooded conditions. Rated design values. The suction pressure will be lower than design value if outdoor air flow, entering dry bulb, or entering wet bulb temperatures are lower than design. 1. All pressures are listed psig and all temperatures in °F 2. Discharge temperatures GREATER than charted values indicate an UNDERCHARGED system. 3. Discharge temperatures LESS than charted values indicate an OVERCHARGED system. • This equipment's cooling system contains refrigerant under high pressure. Always use safe and environmentally sound methods when handling refrigerant handling or servicing the unit. Review the factory literature and safety warnings prior to servicing. G When repairing system leaks, always use a nitrogen (inert) gas to protect the refrigerant system and pressure check the repair before re -charging. Always replace the filter -dryers when performing any repair to the refrigeration system with one capable of acid removal. After completing the repairs, evacuate the system to 350 - 500 microns and weigh in the refrigerant to the amount specified on the unit rating label. O Charging charts are valid for a variety of indoor, return air conditions and are most influenced by the outdoor ambient temperature, outdoor fan operation and the unit operating voltage. Before using these charts, make sure the unit is in a stable operating mode. As shown in the charging charts (Figures 6 - 12, pages 14 - 17), the ideal system sub -cooling can vary over the range of operation. Reference the charts to determine the ideal amount of sub -cooling for a given liquid pressure. Units charged to other values will not perform at the rated unit efficiency (EER) or rated Coefficient of Performance (COP) in heating mode. O To inspect a systems operation using quality instruments, match the measured liquid temperature to the units chart. The measured liquid pressure reading should be within 3% of the charts value for most installations. o For systems that are operating with more than a 5% deviation, inspect the unit for the proper voltage and phase balance and the refrigeration system for leaks. • Units that are operating at less then 95% of the nominal voltage or with a 2% phase imbalance may see a more significant deviation than the amount stated above. G DO NOT use the charts in systems that have a fan cycling under low -ambient control. Refer to the low -ambient kit instructions for more information. (If applicable) 11 Suct. Press. OUTDOOR TEMPERATURE (°F) 70 75 80 85 90 95 100 105 Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. 137 233 98 139 233 103 254 108 141 233 108 254 112 275 117 143 233 114 254 117 275 121 296 126 145 234 118 255 122 276 126 297 130 318 135 147 255 126 276 130 297 134 318 138 339 143 149 277 134 298 138 319 142 340 146 361 151 151 298 141 320 145 341 149 362 154 382 159 153 299 145 320 149 341 153 362 157 383 " 161 155 321 153 342 157 363 161 384 164 157 342 160 363 165 384 169 159 364 168 385 172 161 385 176 163 Table 3. Charging Table for T4BD-018 Series (1.5 Ton Units) - Orifice Matches Suct. Press. OUTDOOR TEMPERATURE (°F) 70 75 80 85 90 95 100 105 Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. 131 235 134 133 236 139 258 136 135 236 143 259 140 281 138 137 237 146 259 145 281 142 303 140 139 238 149 260 148 282 146 304 144 326 142 141 261 151 283 149 304 148 326 146 349 144 143 283 153 305 151 327 150 349 148 371 146 145 306 155 328 153 350 151 f 372 150 394 148 147 306 159 328 157 350 155 372 153 394 152 149 329 161 351 159 373 157 395 155 151 351 163 373 161 396 159 153 374 164 396 163 155 397 166 157 Table 4. Charging Table for T4BD-024 Series (2 Ton Units) - Orifice Matches Suct. Press. OUTDOOR TEMPERATURE (°F) 70 75 80 85 90 95 100 105 Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. 131 247 121 133 247 126 269 127 135 248 131 270 132 292 133 137 248 136 270 136 293 137 315 138 139 249 141 271 141 293 141 316 142 337 143 141 272 145 294 145 316 145 339 146 360 148 143 295 149 317 149 340 149 362 150 384 152 145 318 153 340 153 363 153 385 154 407 156 147 319 157 341 157 364 157 386 157 408 158 149 342 161 364 161 387 161 410 160 151 365 164 388 164 410 165 153 388 168 411 168 155 412 172 157 12 Table 5. Charging Table forT4BD-030 Series (2.5Ton Units) - Orifice Matches Suct. Press. OUTDOOR TEMPERATURE (°F) 70 75 80 85 90 95 100 105 Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. 130 266 150 132 267 154 290 153 134 268 158 291 156 314 155 136 269 161 292 160 315 159 337 158 138 270 165 293 164 316 162 339 161 361 161 140 294 167 317 166 340 165 362 164 385 164 142 318 170 341 168 364 167 386 167 408 167 144 342 172 365 171 387 169 410 169 432 170 146 343 176 366 174 389 173 411 172 433 172 148 367 178 390 177 412 175 435 175 150 391 180 414 179 436 178 152 415 183 437 181 154 439 185 156 Table 6. Charging Table for T4BD-036 Series (3 Ton Units) - Orifice Matches Suct. Press. OUTDOOR TEMPERATURE (°F) 70 75 80 85 90 95 100 105 Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. 133 239 146 135 239 151 261 147 137 239 156 262 151 284 147 139 240 160 262 155 285 151 307 149 141 241 165 263 160 285 155 307 152 329 150 143 264 164 286 160 308 156 330 153 352 152 145 287 164 309 160 331 157 353 155 374 155 147 309 164 331 161 353 158 375 157 396 157 149 310 168 332 165 354 162 376 160 397 159 151 333 169 355 166 377 163 398 162 153 355 169 377 166 399 164 155 378 170 400 167 157 401 171 159 Table 7. Charging Table for T4BD-042 Series (3.5 Ton Units) - Orifice Matches Suct. Press. OUTDOOR TEMPERATURE (°F) 70 75 80 85 90 95 100 105 Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. 124 237 144 126 237 150 260 145 128 237 156 260 151 282 147 130 240 157 261 156 283 152 305 149 132 241 160 263 158 284 157 306 153 328 151 134 264 162 285 160 307 157 329 155 351 153 136 286 164 308 161 330 159 352 157 373 156 138 309 165 331 163 353 160 374 159 396 158 140 310 169 332 167 354 164 376 162 397 161 142 333 171 354 169 376 166 398 164 144 355 173 377 170 399 167 146 378 174 400 172 148 401 176 150 Table 8. Charging Table for T4BD-048 Series (4 Ton Units) - Orifice Matches 13 Suct. Press. OUTDOOR TEMPERATURE (°F) 70 75 80 85 90 95 100 105 Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. Liq. Press. Dis. Temp. 117 248 145 119 249 150 272 148 121 250 155 273 153 295 152 123 252 158 274 158 296 156 318 155 125 254 162 275 162 297 161 319 159 341 159 127 277 166 299 165 320 164 342 163 364 163 129 300 169 322 168 344 167 365 166 387 166 131 323 172 345 171 367 170 389 170 410 170 133 325 176 346 175 368 174 390 173 412 173 135 348 179 370 178 392 177 414 '` 176 137 371 183 393 181 415 180 139 394 186 416 185 141 417 189 143 Table 9. Charging Table for T4BD-060 Series (5 Ton Units) - Orifice Matches Liquid Pressure [psig] 550 525 500 475 450 425 400 375 350 325 300 275 250 Remove refrigerant when above curve Add refrigerant when below curve 75 80 85 90 95 100 105 110 Liquid Temperature [F] 115 • 120 125 130 14 Figure 6. Charging Chart for T4BD-018 Series (1.5 Ton Units) - TXV Matches Liquid Pressure [psig] 550 525 500 475 450 425 400 375 350 325 300 275 250 • • • • Remove refrigerant when above curve • • • • Add refrigerant when below curve 75 80 85 90 95 100 105 110 Liquid Temperature [F] 115 120 125 130 Figure 7. Charging Chart for T4BD-024 Series (2 Ton Units) - TXV Matches Liquid Pressure [psig] 550 525 500 475 450 425 400 375 350 325 300 275 250 iii Remove refrigerant when above curve Add re rigerant when below curve 75 80 NEE 85 90 EWEN I 1 1 •••• •••• 95 100 105 110 Liquid Temperature [F] 115 120 125 130 Figure 8. Charging Chart forT4BD-030 Series (2.5Ton Units) -TXV Matches 15 Liquid Pressure [psig] 550 525 500 475 450 425 400 375 350 325 300 275 250 75 Remove refrigerant when above curve Add refrigerant when below curve 80 85 90 95 100 105 110 Liquid Temperature [F] 115 120 125 130 Figure 9. Charging Chart forT4BD-036 Series (3 Ton Units) -TXV Matches Liquid Pressure [psig] 550 525 500 475 450 425 400 375 350 325 300 275 250 Remove refrigerant when above curve 7 VITT Add refrigerant when below curve VI 75 80 85 90 95 100 105 Liquid Temperature [F] 110 115 120 125 130 16 Figure 10. Charging Chart forT4BD-042 Series (3.5Ton Units) -TXV Matches Liquid Pressure [psig] 550 525 500 475 450 425 400 375 350 325 300 275 250 Remove refrigerant when above curve Add refrigerant when below curve 75 80 85 90 95 100 105 110 Liquid Temperature [F] 115 120 125 130 Figure 11. Charging Chart forT4BD-048 Series (4 Ton Units) -TXV Matches Liquid Pressure [psig] 550 525 500 475 450 425 400 375 350 325 300 275 250 iii Remove refrigerant when above curve Add refrigerant when below curve 75 80 85 90 95 100 105 110 Liquid Temperature [F] 115 120 125 130 Figure 12. Charging Chart forT4BD-060 Series (5 Ton Units) -TXV Matches 17 T4SD HEAT MODE VERIFICATION CHARTS - HIEATDNG ONLY Application Notes on the use of Heating -mode charge verification charts: LEGEND Shaded boxes indicate flooded conditions. Rated design values. Suction pressure will vary from design value if outdoor air flow, entering dry bulb, or entering wet bulb temperatures vary. • Read all notes and warnings for the Cooling -mode charging charts prior to using these Heating -mode charge verification charts. Always use safe and environmentally sound methods when handling refrigerant handling or servicing the unit. Review the factory literature and safety warnings prior to servicing. • When repairing system leaks, always use a nitrogen (inert) gas to protectthe refrigerant system and pressure check the repair before re -charging. Always replace the filter -dryers when performing any repair to the refrigeration system with one capable of acid removal. After completing the repairs, evacuate the system to 350 - 500 microns and weigh in the refrigerant to the amount specified on the unit rating label. O Before using the heat mode verification tables (Tables 10 -16, pages 19 - 21), determine the outdoor ambient temperature and the return air temperature to the unit. Locate the appropriate location on the units verification chart based on those measurements to determine the ideal discharge pressure and temperature. Verify the outdoor fan and compressor are running and the outdoor coil is free from frost accumulation. Also verify the system is not operating in defrost mode before inspecting the system. • Always use quality instruments that are in good working order to measure the actual operating point of the refrigeration system.The discharge temperature should be within 2 degrees of the ideal value and the pressure should be within 2%. O The most reliable way of verifying the system is at the correct charge is to evacuate the system and weigh in the charge to the amount shown on the rating label. However, if an inspection with these verification charts does not line up with the values shown and the ambient temperature is above 50° F, then a more accurate way to inspect the system for proper charge is with the cooling mode charging charts. Switch the unit into cooling mode and allow it to operate and stabilize for a few minutes then inspect the unit operation with the cooling mode charts and procedures. 18 NOTES: 1. All pressures are listed psig and all temperatures in °F 2. Discharge temperatures greater than charted values indicate an undercharged system. Before changing the unit charge, always inspect the following items first: 1. Inspect the liquid line temperature on the inlet and outlet of the filter dryers. If it is the factory dryer and in good condition there should be no temperature difference. If the temperature difference is larger than 5°, replace the filter dryer with one that is bi-directional and has acid removal capability. Refer to the unit RPL for the recommended part number and size. 2. Inspect the units input voltage. Units operating at less than 95% of the nominal voltage may deviate more from the chart then previously stated. 3. Inspect the input voltage for a phase imbalance. Units with greater then a 2% disparity will not operate at the rated performance. 4. Verify that the unit filters are installed and are clean. The pressure drop across the filters should not exceed 0.08 in-W.C. 5. Inspect the indoor coil, indoor blower and blower motor for cleanliness, clogging, and proper operation. 6. Inspect the system for leaks. If any leaks are detected, repair them immediately. Re -inspect the return air and ambient temperatures and verify that the correct system point on the verification chart was selected. DO NOT use the charts in systems that have the fan cycling under a low -ambient control. Low -ambient controls are for cooling operation. In heating mode, the low ambient control should be disabled. Unless the unit is in defrost mode, the outdoorfan should always operate in conjunction with the compressor. IMPORTANT NOTE: If the unit is equipped with a liquid valve with an outdoor restrictor (Figure 2 page 5), then it is not possible to measure the liquid pressure. To approximate the liquid pressure, subtract 7 psig from the discharge pressure. OUTDOOR TEMPERATURE (DEG. F) 0 10 20 30 40 50 60 Suc. Press Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. 30 188 " 101 'r 47 224 109 63 261 116 80 297 124 98 332 139 117 387 159 137 443 179 31 195 99 - 48 230 107 64 266 114 81 301 122 99 339 136 118 394 155 138 450 173 32 202 209 97 95 49 50 236105 I 242 ,,103 .4 65 66 270 I 275 112 110 82 83 I 305 308 120 118 ,4 100 101 I 346 353 133 130 119 412A 401 408 150 146 139 140 457 I 464 167 161 33 34 216 93 51 248 101 67 280 108 84 312 116 102 360 127 121 415 141 141 471 155 35 223 91 52 254 99 68 285 106 85 316 114 103 367 124 122 422 137 142 478 149 36 230 Pr 89 53 260 97 69 290 104 86 319 112 104 374 122 123 429 132 143 485 143 Table 10. Charging Table forT4BD-018 Series (1.5Ton Units) OUTDOOR TEMPERATURE (DEG. F) 0 10 20 30 40 50 60 Suc. Press Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. 30 208 106 46 240 114 63 273 121 79 306 129 95 334 141 111 381 158 127 429 175 31 215 104 47 246 112 64 278 119 80 309 127 96 341 138 112 388 154 128 436 169 32 222 102 48 252 110 65 283 117 81 313 125 97 348 136 113 395 149 129 443 163 33 229 100 - 49 258 108:;. 66 287 115 82 317 123 98 355 133 114 402 145 130 450 157 34 236 98 50 264 106 67 292 113 83 320 121 99 362 130 115 409 140 131 457 151 35 243 96 - 51 270 104 68 297 111 84 324 119 100 369 127 116 416 136 132 464 145 36 250 ! 94 52 276 102 69 302 109 85 328 117 101 376 124 117 423 131 133 471 138 Table 11. Charging Table forT4BD-024 Series (2 Ton Units) OUTDOOR TEMPERATURE (DEG. F) 0 10 20 30 40 50 60 Suc. Press Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. 29 205 110 45 248 118 60 292 127 76 335 136 92 375 149 108 433 168 124 491 187 30 212 108 46 254 116 61 297 125 77 339 134 93 382 146 109 440 163 125 498 180 31 219 106 47 260 114 62 301 123 78 343 132 94 389 144 110 447 159 126 505 174 32 226 104 4 48 I 266 112 63 I 306 121 79 I.-346. 130 95 I 396 141 A. 111 r 454 154 127 r 512 168 33 233 102 49 272 110 64 311 119 80 350 128 96 403 138 112 461 150 128 519 162 34 240 ': 100 50 278 - 108 65 316 117 81 354 126 97 410 135 113 468 145 129 526 156 35 247 ': 98 51 284 106 :: 66 320 115 82 357 124 98 417 132 , 114 475 141 130 533 150 Table 12. Charging Table forT4BD-030 Series (2.5Ton Units) OUTDOOR TEMPERATURE (DEG. F) 0 10 20 30 40 50 60 Suc. Press Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. 28 236 106 44 250 114 59 264 122 75 277 129 91 305 144 107 370 165 123 435 186 29 243 104 45 256 112 60 268 120 76 281 127 92 312 141 108 377 161 124 442 180 30 250 102 46 261 110 61 273 118 77 285 125 93 319 138 109 384 156 125 449 174 31 257 100 47 267 108 62 278 116 78 288 123 94 326 135 ' 110 391 152 126 456 168 32 264 98 48 273 106 63 283 114 79 292 121 95 333 133 111 398 147 127 463 162 33 271 96 ` 49 279 104 64 287 112 80 296 119 96 340 130 112 405 143 128 470 155 34 278 94 50 285 102 65 292 110 81 299 117 97 347 127 113 412 138 129 477 149 Table 13. Charging Table for T4BD-036 Series (3 Ton Units) OUTDOOR TEMPERATURE (DEG. F) 0 10 20 30 40 50 60 Suc. Press Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. 32 200 114 48 239 123 63 277 131 78 316 139 95 351 152 112 406 169 130 461 185 33 207 112 49 245 121 64 282 129 79 320 137 96 358 149 113 413 164 131 468 179 34 214 110 50 251 119'., 65 287 127 80 323 135 97 365 146 114 420 160 132 475 173 35 221 108 51 257 117 66 292 125 81 327 133 98 372 144 115 I 427 155 133 I 482 167 36 228 106 52 263 115 ; 67 297 123 82 331 131 99 379 141 116 434 151 134 489 161 37 235 104 53 268 113 68 301 121 83 334 129 100 386 138 117 441 146 135 496 155 38 242 102 54 274 111 ! 69 306 119 84 338 127 101 393 135 118 448 142 136 503 148 Table 14. Charging Table forT4BD-042 Series (3.5Ton Units) OUTDOOR TEMPERATURE (DEG. F) 0 10 20 30 40 50 60 Suc. Press Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. 32 234 122 46 256 126 60 279 130 73 301 133 89 338 146 107 413 167 126 488 189 33 241 120 47 262 124 61 283 128 74 305 131 90 345 143 108 420 163 127 495 183 34 248 118 48 268 274 280 122 120 'I 118 62 63 I 64 288 293 298 126 124 122 75 76 77 308 312 316 129 127 i 125 91 92 I 93 352 359 366 140 138 135 109 110 111 427 I 434 441 158 154 149 128 129 I 130 502 509 516 176 170 164 35 I 255 i' 262 116 i; 114 ' 49 50 36 37 269 112 51 286 116 65 303 - 120 78 319 123 94 373 132 112 448 145 131 523 158 38 276 '; 110 '' 52 292 114 66 307 118 79 323 121 95 380 129 113 455 140 132 530 152 Table 15. Charging Table forT4BD-048 Series (4 Ton Units) OUTDOOR TEMPERATURE (DEG. F) 0 10 20 30 40 50 60 Suc. Press Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. Suc. Press. Disch. Press. Disch. Temp. 30 296 161 ` 43 320 162 55 345 163 68 369 164 83 401 173 101 463 189 119 526 206 31 303 159 44 326 160 56 350 161 69 373 162 84 408 170 102 470 185 120 533 200 32 310 157 45 332 158 57 354 159 ' 70 377 160 85 415 167 103 477 180 121 540 194 33 317 155 46 338 156 58 359 157 71 380 158 86 422 164 104 484 176 122 547 187 34 324 153 47 344 154 59 364 155 72 384 156 87 429 161 105 491 171 123 554 181 35 331 151 48 350 152 60 369 153 73 388 154 88 436 159 106 498 167 124 561 175 36 338 149'', 49 356 150 61 374 151 74 391 152 89 443 156 107 505 162 125 568 169 Table 16. Charging Table forT4BD-060 Series (5 Ton Units) Figure 13. T4BD Wiring Diagram - Single Phase Models WIRING DIAGRAM Split System Heat Pump (Outdoor Section) NOTES: 1. Disconnect all power before servicing. 2. For supply connections use copper conductors only. 3. Not suitable on systems that exceed 150 volts to ground 4. For replacement wires use conductors suitable for 105' C. 5. For ampacities and overcurrent protection, see unit rating plate. 6. Connect to 24 vac/40va/class 2 circuit. See furnace/air handler installation instructions for control circuit and optional relay/transformer kits. T1 208/230V _ CCH Dual Capacitor H� CLL' F6 (E (R' ODT (Select Models Only) 1116. DFT C Compressor Contacts T2 Compressor Outdoor Fan Motor \rr IDFT R IW2 DF2 CO) (Y) (C) F—PF0Ysr-70 Ic C( T2CC� Ti Cont of Logic HPS © DF1 Defrost Control Board Defrost Board Operation: ©Closing during defrost.Rating: 1 Amp.Max. ©Opens during defrost.Rating: 2HP at 230 Vac Max. Closed when "Y" is on. Open when W" is off. Provides"off"delay time of 5 min. when "Y"opens. tk With DFT closed and "Y" closed, compressor run time is accumulated. Opening of DFT during defrost or interval period resets the interval to 0. 1. Couper le courant avant de faire letretien. 2. Employez uniquement des conducteurs en cuivre. 3. Ne convient pas aux installations de plus de 150 volt a la terre. LEGEND: FIELD WIRING— — — - LOW VOLTAGE HIGH VOLTAGE HPS Yellow with Back Hash Defrost Control Board T2— (DF-f TEST C— Y — W2.. W2� R — E — Low Voltage Terminals DFT.. O See E Note 6 0 T1— T2 — C� Y 0 R— Yellow Black ODI(Select Models Onty) Red Defrost Thermostat Red — DF1 DF2 Blue Start Relay 1 1 1 1 '- 1 1 1 1 1 1 1 Start Capacitor 1— — — Yellow - — Dual Capacitor 1 F Orange 0 r Blue — - Black — — — Black TERMINAL OR GRAY WIRE Single Phase Outdoor Fan Motor Black Red or Red Black Yellow or Yellow Black Contactor 2 L1 QL2 I •- Black Black or Black White Black Comp CCH —Black -PI—Black - Reversing Valve Solenoid CC - Contactor Coil CCH - Crankcase Heater DFT - Defrost Thermostat HPS - High Pressure Switch RVS - Reversing Valve Solenoid * - Hard Start Kit Field Installed ODT - Outdoor Thermostat Black I 1 1-01 1 1 I1 L2 Grd I (Single Phase) Field Supply 1 Grounding I Screw hill 710507-D (Replaces 710507-C) 05/11 S318V118 SWV219VIa 1V3R113313 Figure 14.T4BD Wiring Diagram - Single Phase Models with Comfort Alert WIRING DIAGRAM Split System Heat Pump (Outdoor Section) NOTES: 1. Disconnect all power before servicing. 2. For supply connections use copper conductors only. 3. Not suitable on systems that exceed 150 volts to ground. 4. For replacement wires use conductors suitable for 105' C. 5. For ampacitles and overcurrent protection, see unit rating plate. 8. Connect to 24 vac/40va/class 2 circuit. See fumace/air handler installation instructions for control circuit and optional relay/transformer kits. L1 T1 208/230V L2 CCH Dual Capacitor H • Comfort Alert YL RC OFT 41) (R) RVS (O, (C) Select Models Only •�• ( L; Compressor Contacts • T2 Compressor Outdoor Fan Motor • IDFT DF2 1 R® W2 Cil SDI IC Ow Control /Th Low Voltage LPS'. Terminals T2 T Logic DF1 HPS Defrost Control Board J Steta's0t EDS Green 'TOWER" StetullED D500t/ de Module has power Red "TRIP- Thermostat demand signal Y is present, but the compressor is not running Long Run Time Compressor is running extremely long run cycle Yellow "ALERT" Flash Code 1 Yellow "ALERT" Flash Code 2 System Pressure Trip Discharge or suction pressure out of limits or compressor overloaded Yellow "ALERT" Flash Code 3 Short Cycling Compressor is running only briefly Yellow "ALERT" Flash Code 4 Locked Rotor Yellow "ALERT" Flash Code 5 Open Circuit Yellow "ALERT" Flash Code 6 Open Start Circuit Current only in run circuit Yellow "ALERT" Flash Code 7 Open Run Circuit Current only in start circuit Yellow "ALERT" Flash Code 8 Welded Contactor Compressor always runs Yellow "ALERT" Flash Code 8 Low Voltage Control circuit < 17 VAC L Select Models Only Defrost Control Board Used In R410a Models Only HPS` Yellow w th Black Hash T2 — DFT— TEST C— Y— W2•• W2 R— R E— Low Voltage Terminals DFT- 0 See Note6 0 0 T1 T2•• C 2— CY O— ' `\LPS Yellow yellow Red Defrost Thermostat DF1 DF2 0 Defrost Board Operation: Legend Closing during defrostRating: 1 Amp. Max. (2) Opens during defrost Rating: 2 HP at 230 Vac Max. ® Closed when "Y" is on. Open when "Y" is off. Provides "off' delay time of 5 min. when "Y" opens. ® With DFT closed and "Y closed, compressor run time is accumulated. Opening of DFT during defrost or interval period resets the interval to 0. Red • Single Phase 1. Couper le courant avant de faire letretien. 2. Employez uniquement des conducteurs en cuivre. 3. Ne convient pas aux Installations de plus de 150 volt ala terre. Start Relay Start Capacitor — — Yellow – — Dual Ca•acitor Blue I 1 1 7 BlueI 1 Orange — — – Black — — Outdoor Fan Motor Red Black Comp frYellow, 1 Yellow .00 VL Comfort • R Alert C Black L1 Contactor �T2 L2 L Black Black Black CC Field Wiring Factory Wiring: Low Voltage High Voltage Reversing Valve Valve Solenoid Black —Black. f CC - Contactor Coil CCH -Crankcase Heater DFT - DefrostThermostat HPS - High Pressure Switch LPS - Low Pressure Switch RVS - Reversing Valve Solenoid • - Hard Start Kit Field Installed I I 1 1 1 Grounding I I 1 Screw L1 L2 Grd 1 1 (Single Phase) Field Supply 1111 710533E (Replaces 710533D) 06/10 Figure 15.T4BD Wiring Diagram -Three Phase, 208/230V Models WIRING DIAGRAM Split System Heat Pump NOTES: 1. Disconnect all power before servicing. 2. For supply connections use copper conductors only. 3. Not suitable on systems that exceed 150 volts to ground. 4. For replacement wires use conductors suitable for 105deg. C 5. For supply wire ampacities and overcurrent protection, see unit data label. 6. Connect to 24 vacl40va/class 2 circuit. See furnace/air handler installation instructions for control circuit and optional Relay/Transformer Kits. 1. Couper le courant avant de faire letretien. 2. Employez uniquement des conducteurs en cuivre 3. Ne convient pas aux installations de plus de 150 volt a la terre. T3 T2 CCH Of Equipped) t . Compressor •Motor f� iimrdimier W2 O 0 0 UFT R Outdoor Fan Motor DFT DF2 1 R • W2 RVS Y OW - CONTROL LOGIC Low Voltage Terminals Defrost Board Operation: T Closes during defrost. Rating: 1 Amp. Max. ( Opens during defrost. Rating 2 HP. at 230 Vac Max. GClosed when "Y" is on. Open when "V" is on. Provides "off" delay time of 5 min. when "Y" opens. LEGEND: FIELD WIRING ---- LOW VOLTAGE HIGH VOLTAGE HPS T1 • OF1I Defrost Control Board j With OFT closed and "Y" closed, compressor run time is accumulated. Opening of DFT during defrost or interval period resets the interval to 0. UGround on location provided inside compressor terminal box. T1 L1 L2 L3 Low Voltage Terminals See Note 6 — Black—. C Orange Outdoor Fan S Motor Yellow Capacitor HPS Yellow w/ Black Hash efrost Control Board T2 DFT ITEST� C Y 0 e W2 R e 0 T10 T2 c O = 0 W2 R R DFT EO O DF1 DF2 Black Epq— Black — Reversing Valve Solenoid Red Red Three Phase I 1-1 I Grounding Screw I I 111 L2 L3 Grd (3 Phase) Field Supply u u A T1 m m T3 Compressor Defrost Thermostat \ CCH (If Equipped) lulil' 7106870 05/07 Figure 16.T4BD Wiring Diagram -Three Phase, 460V Models WIRING DIAGRAM Split System Heat Pump NOTES: 1. Disconnect all power before servicing. 2. For supply connections use copper conductors only. 3. For replacement wires use conductors suitable for 105deg. C 4. For supply wire ampacities and overcurrent protection, see unit data label. 5. Connect to 24 vad40va/class 2 circuit. See furnace/air handler installation instructions for control circuit and optional Relay/Transformer Kits. T3 CCH (IF EQUIPPED) "v 0 T1 COMPRESSOR \ MOTOR 1. Couper le courant avant de faire letretien. 2. Employez uniquement des conducteurs en cuivre 1 T3 T OUTDOOR FAN � II s MOTOR R CAPACITOR ofi 4 -0- DFT DET • R DF2 4-1,:r2i DFII 0 0 1 T RVS 0 0 Y • C LOW VOLTAGE TERMINALS T CONTROL LOGIC DEFROST BOARD OPERATION: ) CLOSES DURING DEFROST. RATING: 1 AMP. MAX. CI OPENS DURING DEFROST. RATING: 2 HP. AT 230 VAC MAX. ® CLOSED WHEN °Y' IS ON. OPEN VVHEN IS OFF. PROVIDES 'OFF DELAY TIME OF 5 MIN. WHEN "V' OPENS. LEGEND: FIELD WIRING ---- LOW VOLTAGE HIGH VOLTAGE HPS T1• DEFROST CONTROL BOARD Ti L1 L2 L3 BLACK R OUTDOOR FAN MOTOR S ' BLUE ORANGE CAPACITOR 6 4 o-1 I -d••• BLACK BLACK HPS YELLOW W/ BLACK HASH DEFROST CONTROL BOARD LOW VOLTAGE TERMINALS SEE NOTE 6 ® WITH DFT CLOSED AND CLOSED, COMPRESSOR RUN TIME IS ACCUMULATED. OPENING OF DFT DURING DEFROST OR INTERVAL PERIOD RESETS THE INTERVAL TO 0. O GROUND ON LOCATION PROVIDED INSIDE COMPRESSOR TERMINAL BOX. T2 v DFT - TEST C Y 0 W2 R E 0 T12 T2 C YO 0 W2= R= R DFT YELLOW — T1 L1 2 Y T3 L2 L3 z 0 Three Phase 460 V '1' ---I I —1 1 1 1 1 I GROUNDING 1 1 1 SCREW IL1 L2 L3 GRDI I (3 PHASE) FIELD SUPPLY EO DF1 DF2 BLACK ---BLACK— REVERSING VALVE SOLENOID COMPRESSOR 111 11 0 m RED RED DEFROST THERMOSTAT CCH (IF EQUIPPED) 111111 111 7107360 05/07 COMFORT ALERT TROUBLESHOOTING Status LED Status LED Description Status LED Troubleshooting Information POWER (Green LED) Module has power Supply voltage is present at module terminals TRIP (Red LED) Thermostat demand signal Y is present, but compressor is not running • Compressor protector is open • Check for high head pressure • Check compressor supply voltage • Outdoor unit power disconnect is open • Compressor circuit breaker or fuse(s) is open • Broken wire or connector is not making contact • Low pressure switch open if present in system • Compressor contactor has failed open ALERT Flash Code 1 (Yellow LED) Long Run Time Compressor is running extremely long run cycles • Low refrigerant charge • Evaporator blower is not running — Check blower relay coil and contacts — Check blower motor capacitor — Check blower motor for failure or blockage — Check evaporator blower wiring and connectors — Check indoor blower control board — Check thermostat wiring for open circuit • Evaporator coil is frozen — Check for low suction pressure — Check for excessively low thermostat setting — Check evaporator airflow (coil blockages or return airfilter) — Check ductwork or registers for blockage • Faulty metering device — Check TXV bulb installation (size, location and contact) — Check if TXV/fixed orifice is stuck closed or defective • Condenser coil is dirty • Liquid line restriction (filter drier blocked if present in system) • Thermostat is malfunctioning — Solenoid plug not connected — Y2 not wired at Comfort Alert — Check thermostat sub -base or wiring for short circuit — Check thermostat installation (location, level) • Comfort Alert failure ALERT Flash Code 2 (Yellow LED) System Pressure Trip • High head pressure — Check high pressure switch if present in system — Check if system is overcharged with refrigerant — Check for non -condensable in system Discharge or suction • Condenser coil poor air circulation (dirty, blocked, damaged) pressure out of limits • Condenser fan is not running — Check fan capacitor — Check fan wiring and connectors — Check fan motor for failure or blockage Compressor overloaded • Return air duct has substantial leakage • If low pressure switch present in system, check Flash Code 1 information ALERT Flash Code 3 (Yellow LED) Short Cycling / Compressor is running only briefly • Thermostat demand signal is intermittent • Low line voltage (contact utility if voltage at disconnect is low) • Excessive liquid refrigerant in compressor • Compressor bearings are seized ALERT Flash Code 4 (Yellow LED) Locked Rotor • Run capacitor has failed • Low line voltage (contact utitlity if voltage at disconnect is low) • Check wiring connections • Excessive liquid refrigerant in compressor • Compressor bearings are seized • Measure compressor oil level ALERT Flash Code 5 Yellow LED)— Open Circuit • Outdoor unit power disconnect is open • Compressor circuit breaker or fuse(s) is open • Compressor contactor has failed open — Check compressor contactor wiring and connectors — Check for compressor contactor failure (burned, pitted or open) — Check wiring and connectors between supply and compressor Check for low pilot voltage at compressor contactor coil — High pressure switch is open and requires manual reset • Open circuit in compressor supply wiring or connections • Unusually long compressor protector reset time due to extreme ambient temperature • Compressor windings are damaged — Check compressor motor winding resistance 26 Table 17. LED Diagnostics COMFORT ALERT TROUBLESHOOTING - CONTINUED Status LED Status LED Description Status LED Troubleshooting Information ALERT Flash Code 6 (Yellow LED) Open Start Circuit Current only in run circuit :.pRun,capacitor has failed • Open circuit in compressor start wiring or connections — Check wiring and connectors between supply and the compressor S - terminal • Compressor start winding is damaged — Check compressor motor winding resistance ALERT Flash Code 7 (Yellow LED) run circuit Open— Current only in start circuit • Open circuit in compressor run wiring or connections Check wiring and connectors between supply and the compressor R terminal • Compressor run winding is damaged — Check compressor motor winding resistance ALERT Flash Code 8 (Yellow LED) Welded Contactor Compressor always runs • • Compressor contactor has failed closed • Thermostat demand signal not connected to module ALERT Flash Code 9 (Yellow LED) Low Voltage Control circuit < 17VAC • Control circuit transformer is overloaded • Low line voltage (contact utility if voltage at disconnect is low) • Check wiring connections * Flash code number corresponds to a number of LED flashes, followed by a pause and then repeated. Trip and alert LED's flashing at same time means control circuit voltage is too low for operation. Table 17. LED Diagnostics - Continued Miswired Module Indication Recommended Troubleshooting Action Green LED is not on, module does not power up • • Determine if both R & C module terminals are connected. Verify voltage is present at module's R & C terminals. Green LED intermittent, module powers up only when • Determine if R & Y terminals are wired in reverse. compressor runs • Verify modules R & C terminals have a constant source. • Verify Y terminal is connected to 24VAC at contactor coil. Trip LED is on, but system and compressor check OK • • Verify voltage at contactor coil falls below 0.5VAC when off. Verify 24VAC is present across Y & C when thermostat demand signal is preset. If not, R & C are reversed wired. TRIP LED & ALERT LED flashing together • Verify R & C terminals are supplied with 19 - 28VAC. ALERT Flash CODE 3 displayed incorrectly • Verify Y terminal is connected to 24VAC at contactor coil. (Compressor short cycling) • Verify voltage at contactor coil falls below 0.5VAC when off. • Verify the compressor run and start wires are routed through the module's ALERT Flash Code 5, 6, or 7 displayed incorrectly current sensing holes. (Open Circuit, Open Start Circuit or Open Run Circuit) • Verify the Y terminal is connected to 24VAC at contactor coil. • Verify voltage at contactor coil falls below 0.5VAC when off. ALERT Flash Code 6 (Open Start Circuit) displayed for • Verify the compressor run and start wires are routed through the correct Code 7 (Open Run Circuit) or vice -versa module sensing holes. • Determine if module's Y terminal is connected. • Verify Y terminal is connected to 24VAC at contactor coil. ALERT Flash Code 8 displayed incorrectly (Welded • Verify 24VAC is present across Y & C when thermostat demand signal is Contactor) present. If not, R & C are reversed wired. • Verify voltage at contactor coil falls below 0.5VAC when off. • Review Thermostat Demand Wiring (page 10) for Y & C wiring. Table 18. Module Wiring Troubleshooting 27 INSTALLATION / PERFORMANCE CHECK LIST INSTALLATION ADDRESS: CITY STATE UNIT MODEL # UNIT SERIAL # Unit Installed Minimum clearances per Figure 1 (page 3)? YES NO INSTALLER NAME: CITY STATE Has the owner's information been reviewed with the customer? YES NO Has the Literature Package been left with the unit? YES NO REFRIGERATION SYSTEM Was unit given 24 hr warm up period for crankcase heaters? YES NO Stage -1 Liquid Pressure (high side) Stage -1 Suction Pressure (low side) ASSEMBLED .i...� CERTIFIED. www.ahridlrectary.org Unitary Large HP AHRI Standard 340/360 Gerilfication applies Only when the complete system is listed with ARM. YOUR ENVIRONMENT* OUR EXPERTISE ./MEMBER COMPANY ELECTRICAL SYSTEM Electrical connections tight? YES NO Line voltage polarity correct'? YES NO Rated Voltage: VOLTS L1-L2 Volts: VOLTS L1-L3 Volts: VOLTS L2-L3 Volts: VOLTS Avg. Volts: VOLTS Max. deviation of voltage from avg. volts: VOLTS % Volt imbalance: VOLTS Blower Motor HP: Sheave Setting # Turns Has the thermostat been calibrated? YES NO Is the thermostat level? YES NO Is the heat anticipator setting correct? (If Applicable) YES NO REPLACEMENT PARTS Replacement parts are available through all Nordyne distributors. Please have the complete model and serial number of the unit when ordering replacement parts. Electrical: Capacitors Temperature Limit Switches Compressors Thermostats Contactors Time Delay Relays Pressure Switches Transformers Relays Motors: Blower Motor Fan Motor C US Components: osteo Blower Assembly Fan Grille Intertek Cabinet Panels Filter/Driers Expansion Valves We Encourage Professionalism VW, Through Technician Certification by NATE NORDYNE COMPLETE COMFORT GENUINE VALUE. viii 1 1111 11 1 Specifications & illustrations subject to change without notice or incurring obligations. 0' Fallon MO I Printed in U.S.A. (03/12) 7094070 (Replaces 709293A) 4/1/2014 City of Tukwila Department of Community Development ARMANDO LEYVA 25604 120 PL KENT, WA 98030 RE: Permit No. M13-117 SARANA INTERNATIONAL BUDDHIST 1524151 AVS Dear Permit Holder: Jim Haggerton, Mayor Jack Pace, Director In reviewing our current records, the above noted permit has not received a final inspection by the City of Tukwila Building Division. Per the International Building Code, International Mechanical Code, Uniform Plumbing Code and/or the National Electric Code, every permit issued by the Building Division under the provisions of these codes shall expire by limitation and become null and void if the building or work authorized by such permit has not begun within 180 days from the issuance date of such permit, or if the building or work authorized by such permit is suspended or abandoned at any time after the work has begun for a period of 180 days. Your permit will expire on 5/17/2014. Based on the above, you are hereby advised to: 1) Call the City of Tukwila Inspection Request Line at 206-438-9350 to schedule for the next or final inspection. Each inspection creates a new 180 day period, provided the inspection shows progress. -or- 2) Submit a written request for permit extension to the Permit Center at least seven(7) days before it is due to expire. Address your extension request to the Building Official and state your reason(s) for the need to extend your permit. The Building Code does allow the Building Official to approve one extension of up to 180 days. If it is determined that your extension request is granted, you will be notified by mail. In the event you do not call for an inspection and/or receive an extension prior to 5/17/2014, your permit will become null and void and any further work on the project will require a new permit and associated fees. Thank you for your cooperation in this matter. Sincerely, r Marshall Technician File No: M13-117 6300 Southcenter Boulevard Suite #100 • Tukwila, Washington 98188 • Phone 206-431-3670 • Fax 206-431-3665 11-01-2013 City of Tukwila Jird 1-laggerton, .A'layor Department of Community Development Jack Pace. Director ARMANDO LEYVA 25604 120 PL KENT, WA 98030 RE: Permit Application No. M13-117 SARANA INTERNATIONAL BUDDHIST CENTER 15241 51 AV S TUKW Dear Permit Applicant: In reviewing our current application files, it appears that your permit applied for on 06/27/2013, has not been issued by the City of Tukwila Permit Center. Per the International Building Code, International Mechanical Code, Uniform Plumbing Code and/or National Electrical Code every permit application not issued within 180 days from the date of application shall expire and become null and void. Your permit application will expire on 12/24/2013. If you still plan to pursue your project, a written request for extension of your application must be submitted to the Permit Center at least seven (7) days before it is due to expire. Address your extension request to the Building Official and state your reason(s) for the need to extend your permit application. If it is determined that an extension is granted, your application will be extended for an addtional 90 days from the expiration date and you will be notified by mail. In the event that we do not receive your written request for extension or request was denied, your permit application will expire, become null and void and your project will require a new permit application, plans and specifications, and associated fees. Thank you for your cooperation in this matter. Sincerely, Bill Rambo Permit Technician File: Permit File No. M13-117 6300 Southcenter Boulevard. Suite # 100 • Tukwila, Washington 98188 • Phone 206-431-3670 • Pw 206-431-3665 July 2, 2013 Armando Leyva 25604 120 Place Kent, WA 98188 City of .Tukwila Jim Haggerton, Mayor Department of Community Development Jack Pace, Director RE: Incomplete Letter #1 Mechanical Permit Application M13-117 Sarana International Buddhist Center Dear Mr. Leyva, This letter is to inform you that your permit application received at the City of Tukwila Permit Center on June 27, 2013 is determined to be incomplete. Before your application can continue the plan review process the attached/following items from the following department(s) need(s) to be addressed: Building Department: Allen Johannessen at 206 433-7163 if you have questions concerning the attached comments. Please address the comment above in an itemized format with applicable revised plans, specifications, and/or other documentation. The City requires that two (2) sets of revised plans (only the updated/changed sheets), specifications and/or other documentation be resubmitted with the appropriate revision block. In order to better expedite your resubmittal a `Revision Submittal Sheet' must accompany every resubmittal. I have enclosed one for your convenience. Revisions must be made in person and will not be accepted through the mail or by a messenger service. If you have any questions, please contact me at the Permit Center at (206) 431-3670. Sincerely, ji411(r I ItAM IkA res File: M13-117 W:\Permit CenterVncomplete Letters\2013\d913-117 Incomplete Letter #1.docx 6300 Southcenter Boulevard, Suite #100 • Tukwila, Washington 98188 • Phone 206-431-3670 • Fax 206-431-3665 • Tukwila Building Division Allen Johannessen, Plan Examiner Determination of Completeness Memo Date: July 2, 2013 Project Name: Sarana International Buddhist Center Permit #: M13-117 Plan Review: Allen Johannessen, Plans Examiner The Building Division has deemed the subject permit application incomplete. To assist the applicant in expediting the Department plan review process, please forward the following comments. . (GENERAL NOTE) PLAN SUBMITTALS: (Min. size 11x17 to maximum size of 24x36; all sheets shall be the same size). (If applicable) Structural Drawings and structural calculations sheets shall be original signed wet stamped, not copied.) 1. Provide manufacturers installation manual with appliance specifications for the AC appliances. 2. Provide a detail to show how the ducting and grills shall be seismically attached to the structure above. Should there be questions concerning the above requirements, contact the Building Division at 206-431-3670. No further comments at this time. • • PLAN REVIEW/ROUTING SLIP ACTIVITY NUMBER: M13-117 DATE: 10-22-13 PROJECT NAME: SARANA INTERNATIONAL BUDDHIST CENTER SITE ADDRESS: 15241 51 AV S Original Plan Submittal X Response to Incomplete Letter # 1 Response to Correction Letter# Revision # After Permit Issued DEPARTMENTS: Building Divi io Public Works A N/4- I0 -x -i) Fire Prevention Planning Division Structural n Permit Coordinator n DETERMINATION OF COMPLETENESS: (Tues., Thurs.) DUE DATE: 10-24-13 Complete Incomplete Not Applicable Comments: Permit Center Use Only INCOMPLETE LETTER MAILED: LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg 0 Fire 0 Ping 0 PW 0 Staff Initials: TUES/THURS ROUTING: Please Route 17] Structural Review Required REVIEWER'S INITIALS: No further Review Required DATE: n APPROVALS OR CORRECTIONS: Approved n Approved with Conditions Notation: REVIEWER'S INITIALS: DATE: DUE DATE: 11-21-13 Not Approved (attach comments) Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg 0 Fire 0 Ping 0 PW ❑ Staff Initials: Documents/routing slip.doc 2-28-02 PERMIT COORD COPY • PLAN REVIEW/ROUTING SLIP ACTIVITY NUMBER: M13-117 DATE: 06-27-13 PROJECT NAME: SARANA INTERNATIONAL BUDDHIST CENTER SITE ADDRESS': 15241 51 AV S X Original Plan Submittal Response to Incomplete Letter # Response to Correction Letter # Revision # After Permit Issued DEPA TMENT : MI in -15 B'u'ilding ivision Public Works Fire Prevention Structural Planning Division ❑ Permit Coordinator 111 DETERMINATION OF COMPLETENESS: (Tues., Thurs.) Complete ❑ Incomplete t)4 DUE DATE: 07-02-13 Not Applicable n Comments: Permit Center Use Only INCOMPLETE LETTER MAILED: trl ' t3 LETTER OF COMPLETENESS MAILED: Departments determined incomplete: Bldg Fire 0 Ping 0 PW 0 Staff Initials: TUES/THURS ROUTING: Please Route ❑ Structural Review Required ❑ No further Review Required n REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: DUE DATE: 07-30-13 Approved n Approved with Conditions ❑ Not Approved (attach comments) n Notation: REVIEWER'S INITIALS: DATE: Permit Center Use "Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg 0 Fire 0 Ping 0 PW 0 Staff Initials: Documents/routing slip.doc 2-28-02 City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Web site: http://www.TukwilaWA.gov REVISION SUBMITTAL Revision submittals must be submitted in person at the Permit Center. Revisions will not be accepted through the mail, fax, etc. Date: sie// Plan ChecWPermit Number: 11 / 3 — 117 • Response to Incomplete Letter # I ❑ Response to Correction Letter # ❑ Revision # after Permit is Issued ❑ Revision requested by a City Building Inspector or Plans Examiner Project Name: 41"-L•60-.1.4 TOTE -72_,00477 O /OA Project Address: /SZ4- 1 5 / S AVE S• Contact Person: WALTE Phone Number: 2S� -60C,--64 / S Summary of Revision: JAf.Li'4i4.IDC. I. 0/4, C1 -Eu F/ 4 c . /14--A-/-7,*(1)6 Z. 1, '- 4e)///2."A47-4._. 677•sP. /c Ca a !O' /U4x Ep426,7-t ) ATTAGi-/ir.Jc 77W 70 t31)-15. RECEIVED Cliry of Brit, 22111.3 �;�1T � I GET'3;:F Sheet Number(s): "Cloud" or highlight all areas of revision including date of rievisio Received at the City of Tukwila Permit�Center by: IN --Entered in Permits Plus on t (1.1)":~(3 H:\Applications\Forms-Applications On Line\2010 Applications\7-2010 - Revision Submittal.doc Revised: May 2011 Contractors or Tradespeople Peer Friendly Page General/Specialty Contractor A business registered as a construction contractor with L&I to perform construction work within the scope of its specialty. A General or Specialty construction Contractor must maintain a surety bond or assignment -of account and carry general liability insurance. Business and Licensing Information Name Phone Address Suite/Apt. City State Zip County Business Type Parent Company ALKI CONSTRUCTION a MECH LLC 2065882001 13219 1St Ave Sw Burien WA 98146 King Limited Liability Company UBI No. Status License No. License Type Effective Date Expiration Date Suspend Date Specialty 1 Specialty 2 603340987 Active ALKICCM878QF Construction Contractor 11/6/2013 11/6/2015 General Unused Business Owner Information Name Role Effective Date Expiration Date LINDSEY, WESLEY SKY Partner/Member 11/06/2013 Bond Information Bond Company Name American Contractors Indem CO Bond 1 Page 1 of 1 Bond Account Number Effective Date Expiration Date Cancel Date Impaired Date Bond Amount Received Date 100234848 11/06/2013 Until Cancelled $12,000.00 11/06/2013 Assignment of Savings Information No records found for the previous 6 year period Insurance Information Insurance Company Name Policy Number Effective Date Expiration Date Cancel Date Impaired Date Amount Received Date BUILDERS 1 INSURANCE BIS0001742801 11/06/2013 11/06/2014 $1,000,000.0011/06/2013 SERVICES LL Summons/Complaint Information No unsatisfied complaints on file within prior 6 year period Warrant Information No unsatisfied warrants on file within prior 6 year period Infractions/Citations Information No records found for the previous 6 year period httos://fortress.wa. i?ov/1ni/bbip/Print.aspx 11/13/2013 igORC �y L. I 'A' . a 4 A - - Dd • 6P • t • rt 1 s ,r 'CL -2 ,o 51'0`, PL- -41--17 E',e. . METAL (D ic. f;, • ' I CD -2 PL.AN7g2 • , .4DA 4 A A. A s. r 11 Rcp-z . y - • 1/2" LwIDE lace . , 1-! L-.5TRAf 6c.11PFt)trit\* `Si 1471.. DvcTs - I To T2v .,Es fob t-1Ax . �" • 5a-10N� - '4. - - 4 'a - • ' Apeifs/ 4L.K K. _ 4 d CD - REVIEWED FOR CODE COMPLIANCE APPROVED NOV 0 8 2013 PO- /VNI City of u iia BUILDING ISION c-,(wDE,-/ R. W/COMlPgg,o2 ovG2 4" CONC. PAD 71.11 • , r Ar . •e - D ^0. ~�S 4 - ' ` • 4 d --VG'S . 4 { M • - . -4 r 4- _ a • 4 a . d. • 4 ' d v ,3 EG HAN cA PL _AN_ SEPARATE PERMIT REQUIRED FOR: ❑ Mechanical RElectrical Plumbing Gas Piping City of Tukwila [BUILDING DIVISION REVISIONS No changes shalt be made to the scope of work withoi t prior approve) of Tukwila Building Division_ NOTE: Revisions will require a new plan submittal and may include additional plan review fees. i MECHANICAL SYMBOL LIST FLEXIBLE CONNECTION ABBREVIATIONS A/C AIR CONDI T10N(ED) AD ACCESS DOOR AFF ABOVE FINISHED FLOOR BDD BACKDRAFT DAMPER CD CEILING DI! --FUSER CONT. CONTINUATION DIA DIAMETER DX DIRECT EXPANSION EER EF ELECT EXN FLA ENERGY EFFICIENCY RATING EXHAUST FAN ELECTRICAL EXHAUST FAHRENHEIT FULL LOAD AMPS ID INSIDE „DIAMETER IN INCHES KW KILOWATT LBS. POUNDS MA MIXED AIR MAX MAXIMUM MBH THOUSAND BTU'S PER MIN MINIMUM N/A NOT APPLICABLE NIC NOT IN CONTRACT NO. NUMBER FILE C} P Pettit NO.._... NTS OA OBD OC OD PH PSI QTY R RA RET RPM SA SEER SF SP 1D TEMP 1H TP V W Plan review approval is submit to errors and omissions., r oval of construction documents does not autt,�m tViolation of any adopted code or ordinancb. R W.:- ft approved Field copy and conditions is acknowledg y City Of Tukwila BUILDING DIVISION W/O £Q ,J/PMEHT SCi-/G DOL e 0)14.ACL . DE SCRIPT -10N' EF -2 . c�'!Lll�c EXHAUST' FAN J 131ZOA/ ..5:) CFJ`r% . _ AG4,41 4 TCtts. PACKraG£/A/i CCr/D/7R)t/-ligA7iHc. A_L) DI F.FL151Z - REG/%'C2 - Grz/LL.E . l' 5Yt-!e2!_ ( 7 'per FAC F-farrg JJEMA/ K- . c c7 -/ c[G. /27aer1 C#JI LE e4C/7A7 1_,A ( -1N. 2 c)t1/r- , CD -1 CLG.,D/F'F4.255VZ LDut tzgo, 5111ZFACE 2 CJI;{!2S, co -2. 1/ It I' LAY- //I! 6 Ulli7S . INCOMPLETE 'rTR# GENERAL MECHANICAL NOTES NOT TO SCALE OUTSIDE AIR OPPOSED BLADE DAMPER ON CENTER OUTSIDE DIAMETER PHASE POUNDS PER SQUARE INCH QUANTITY RISE RETURN AIR RETURN REVOLUTIONS PER MINUTE SUPPLY AIR SEASONAL ENERGY EFFICIENCY RATING SQUARE FEET STATIC PRESSURE TEMPERATURE DIFFERENCE TEMPERATURE TOTAL HEAT TOTAL PRESSURE VOLT WATT WITH WET BULB WATER COLUMN WITHOUT A. COMPLY WITH 2009 IBC, WSEC, AND IMC WITH AMENDMENTS. B. COMPLY WITH 2009 WASHINGTON STATE VI AQ. r -. C. PERFORM COMMISIONING PER WSEC SECTION 1416. . D. OUTSIDE AIR INTAKES SHALL BE A MINIMUM OF 10' FROM EXHAUST OUTLETS. E. COORDINATE LOCATION OF ALL THERMOSTATS WITH ARCHITECT AND OWNER'S REPRESENTATIVE PRIOR TO BEGINNING WORK. F. COORDINATE ALL GRILLE LOCATIONS WITH ARCHITECT AND OWNER PRIOR TO RECEIVED BEGINNING' WORK. CITY OF TUKWILA G. PROVIDE DUCT SEALING AT ALL TRANSVERSE JOINTS PER WSEC SECTION 1414.1. OCT 2 2 2013 PERMIT CENTER 1'`113-11`1