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Permit M14-0123 - SUN STAR - WALK-IN COOLER AND FREEZER
SUN STAR 1089 ANDOVER PARK E M14-0123 Parcel No: Address: City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Inspection Request Line: 206-438-9350 Web site: http://www.TukwilaWA.eov 2623049106 1089 ANDOVER PARK E Project Name: SUN STAR MECHANICAL PERMIT Permit Number: M14-0123 Issue Date: 7/7/2014 Permit Expires On: 1/3/2015 Owner: Name: Address: Contact Person: Name: Address: Contractor: Name: Address: CBRE INC 20415 72ND AVE S #210 C/O STOCKBRIDGE CAPITAL GP, KENT, WA, 98032 PETER PANG 3525 S CHICAGO ST, SEATTLE, WA, 98188 UNIVERSAL APP & COM REFG LLC 3525 S CHICAGO ST, SEATTLE, WA, 98118 Phone: (206) 334-5801 Phone: (206) 349-0358 License No: UNVAPAC954NJ Expiration Date: 9/26/2015 Lender: Name: Address: DESCRIPTION OF WORK: INSTALL WALK IN COOLER AND FREEZER Valuation of Work: $120,000.00 Type of Work: NEW Fuel type: ELECT Fees Collected: $1,637.62 Electrical Service Provided by: PUGET SOUND ENERGY Water District: TUKWILA Sewer District: TUKWILA SEWER SERVICE Current Codes adopted by the City of Tukwila: International Building Code Edition: International Residential Code Edition: International Mechanical Code Edition: Uniform Plumbing Code Edition: 2012 2012 2012 2012 International Fuel Gas Code: WA Cities Electrical Code: WA State Energy Code: 2012 2012 2012 Permit Center Authorized Signature: ,_ / jia/(X—' Date: 0 7%7/ifs I hearby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this development permit and agree to the conditions attached to this permit. Signature: Print Name: Date? This permit shall become null and void if the work is not commenced within 180 days for the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. PERMIT CONDITIONS: 1: Work shall be installed in accordance with the approved construction documents, and any changes made during construction that are not in accordance with the approved construction documents shall be resubmitted for approval. 2: All permits, inspection record card and approved construction documents shall be kept at the site of work and shall be open to inspection by the Building Inspector until final inspection approval is granted. 3: All construction shall be done in conformance with the Washington State Building Code and the Washington State Energy Code. 4: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206-431-3670). 5: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center. 6: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. 7: ***MECHANICAL PERMIT CONDITIONS*** 8: All mechanical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center (206/431-3670). 9: Manufacturers installation instructions shall be available on the job site at the time of inspection. 14: The attached set of building plans have been reviewed by the Fire Prevention Bureau and are acceptable with the following concerns: 13: Fire protection systems shall be maintained in accordance with the original installation standards for that system. Required systems shall be extended, altered or augmented as necessary to maintain and continue protection whenever the building is altered, remodeled or added to. Alterations to fire protection systems shall be done in accordance with applicable standards. (IFC 901.4)(EXTEND SPRINKLER PROTECTION TO THE WALK-IN COOLER/FREEZER.) 11: Sprinklers shall be installed under fixed obstructions over 4 feet (1.2 m) wide. (NFPA 13-8.6.5.3.3) 10: All new sprinkler systems and all modifications to existing sprinkler systems shall have fire department review and approval of drawings prior to installation or modification. New sprinkler systems and all modifications to sprinkler systems involving more than 50 heads shall have the written approval of Factory Mutual or any fire protection engineer licensed by the State of Washington and approved by the Fire Marshal prior to submittal to the Tukwila Fire Prevention Bureau. No sprinkler work shall commence without approved drawings. (City Ordinance No. 2436). 12: Contact The Tukwila Fire Prevention Bureau to witness all required inspections and tests. (City Ordinances #2436 and #2437) 15: Any overlooked hazardous condition and/or violation of the adopted Fire or Building Codes does not imply approval of such condition or violation. 16: These plans were reviewed by Inspector 511. If you have any questions, please call Tukwila Fire Prevention Bureau at (206)575-4407. PERMIT INSPECTIONS REQUIRED Permit Inspection Line: (206) 438-9350 1400 FIRE FINAL 1800 MECHANICAL FINAL 0609 PIPE/DUCT INSULATION 0705 REFRIGERATION EQUIP 0701 ROUGH -IN MECHANICAL CITY OF TUKT A Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 http://www.TukwilaWA.gov Mechanical Permit No. I "r912S Project No. Date Application Accepted: 0,13 19 Date Application Expires: 1211 L `� (For office use only) MECHANICAL PERMIT APPLICATION Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. **please print** SITE LOCATION King Co Assessor's Tax No.: 2 U' 2 ��L '— t11cf" Site Address: /ff, pt/e,/cif Tenant Name: .5,lew 7 / PROPERTY OWNER Name: 570�//gie, 420� �4t/7z Address: ,.9 �� l0 ,4l/ce' /-/iZ�,�� City: 7,./k4%L/7 State: zi//. Zip: fg/g CONTACT PERSON — person receiving all project communication Name: e•7-' /1.#//e, Address• cir ('l�/�,D <7- City: s 77i: State: lam, 9 Zip: 770, / Phone:. e1(. Jo/Fax: 7 j��T/ Email:,i— P/ib ''g e 0-4e,p7 Suite Number: New Tenant: Floor: Yes ❑.. No MECHANICAL CONTRACTOR INFORMATION Company Name: /a/ve 1fA.&� , /� Address .9 t- < Cl/,7' D •- - City:.. '7' ;— State: �` Zip: g Phone /��7L� /-il ` Fax: Contr Reg No.: zw,9-,,9 G 9��� xp Date: Tukwila Business Lic nse No.: /7 Valuation of project (contractor's bid price): $ 7 C,Q(Ve:' Describe the scope of work in detail: Use: Residential: New Commercial: New Fuel Type: Electric Replacement Replacement Gas ❑ Other: H:\Applications\Forms-Applications On Line\2011 Applications\Mechanical Permit Application Revised 8-9-11.docx Revised: August 2011 bh Page 1 of 2 Indicate type of mechanical work being installed and the quantity below: Unit Type Qty Furnace <100k btu Furnace > 1 ook btu Floor furnace Suspended/wall/floor mounted heater Appliance vent Repair or addition to heat/refrig/cooling system Air handling unit <10,000 cfm Unit Type Qty Air handling unit >10,000 cfm Evaporator cooler Ventilation fan connected to single duct Ventilation system Hood and duct Incinerator — domestic Incinerator — comm/industrial Unit Type QtY Fire damper Diffuser Thermostat Wood/gas stove Emergency generator Other mechanical equipment Boiler/Compressor Qty 0-3 hp/100,000 btu 3-15 hp/500,000 btu 15-30 hp/1,000,000 btu 30-50 hp/I,750,000 btu 50+ hp/1,750,000 btu PERMIT APPLICATION NOTES - Value of construction — in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the permit center to comply with current fee schedules. Expiration of plan review — applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may grant one extension of time for additional periods not to exceed 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 International Building Code (current edition). I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTHORIZED AGENT: Signature: i-' Date: 5 /e Print Name: Mailing Address: Day Telephone: City State Zi//g H:\Applications\Forms-Applications On Line\201 I Applications\Mechanical Permit Application Revised 8-9-1I.docx Revised: August 2011 bh Page 2 of 2 DESCRIPTIONS 'PermitTRAK Cash Register Receipt City of Tukwila ACCOUNT QUANTITY ( PAID ,322.E 14-0123 . `. Address: 1089 ANDOVER PARK E n: 262304910 .322 MECHANICAL $1,259.70 PERMIT ISSUANCE BASE FEE R000.322.100.00.00 0.00 $32.50 PERMIT FEE R000.322.100.00.00 0.00 $1,227.20 TECHNOLOGY FEE $62.99 TECHNOLOGY FEE TOTAL FEES PAID BY RECEIPT: R2531 R000.322.900.04.00 0.00 $62.99 $1,322.69 Date Paid: Monday, July 07, 2014 Paid By: UNIVERSAL APPLIANCE & COMMERCI Pay Method: CHECK 1811 Printed: Monday, July 07, 2014 9:08 AM 1 of 1 CRWSYSTEMS Cash Register Receipt City of Tukwila DESCRIPTIONS PermitTRAK ACCOUNT QUANTITY PAID $314.93 $314.93 $314.93 $314.93 $314.93 M14-0123 Address: 1089 ANDOVER PARK E Apn: 2623049106 MECHANICAL PLAN CHECK FEE TOTAL FEES PAID BY RECEIPT: R2357 R000.322.102.00.00 0.00 Date Paid: Friday, June 13, 2014 Paid By: UNIVERSAL APPLIANCE Pay Method: CREDIT CARD 033810 Printed: Friday, June 13, 2014 11:15 AM 1 of 1 CRWSYSTEMS INSPECTION RECORD Retain a copy with permit INSPECTION NO. PERMIT NO. - CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-367 Permit Inspection Request Line (206) 431-2451 Mi4-0t 23 Project+ 71-i2_ Type of Inspection: itl e{.tx i /JAL- Addess:irDK9 ioL DateCalled:p(2 _1_ Special Instructions: &(-t. -6 eo C l 4 Date Wanted: r (3 �/4 r.m p.m. Requester: Phone No: Approved per applicable codes. t�J Corrections required prior to approval. COMMENTS: I eiP ppiAfTrwitAo t l / . 11 �v / . rt Inspe `gtor: Dater f REINSPECTION FEE RE IRED. Prior to next inspection, fee must be paid at 6300 South/c`enter Blvd., Suite 100. Calf to schedule reinspection. INSPECTION RECORD Retain a copy with permit INSPECTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 431-2451 1!Li-OR3 Project: r --_l l P....)`.-,�i Ate,.. Type of Inspection: • 1^<--Sv !(..i i I't'v Address: Date Cal°d: A Special Instructions: Date Wanted: 7 -- _ ©- 1 L ( 1 Ca -Am. pin: Requester: Phone No: Approved per applicable codes. L._..J Corrections required prior to approval. COMMENTS: • ,f Inspector: P 1 Date: I / V /1/?11)-N REINSPE ION FEEbEQUIRED. Prior to next inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. FILE COPY P.rmit No. REVIEWED FOR CODE COMPLIANCE APPROVED JUN 3 0 2014 City of Tukwila BUILDING DIVISION UNIVERSAL APPLLANCE 6 Cfs4upRos, sEpsnER.sRos .6EATTLE WA 14-0R-65549-01 S CENTER AS BUILT CEIVED LITY OF TUKWILA JUN 1 3 2014 PERMIT CENTER UNIVERSAL APPLIANCE 8 COMMERCIAL REFRIGERATION-SEATTLE. WA 14-0R-65549-01 5 CENTER • EATTnE WA Yr mml,Ou tY.imRlakm AIId M. 1Y.ro.mlYlt AS BUILT le S/36 RI 6116 25 la 25 It UNIVERSAL APPLIANCE 6 COMMERCIAL REFRIGERATION - SEATTLE. WP 14-0R-65549-01 S CENTER NOIVIVAINDIT 0013•A1121, OWEN* IR AMMON ELKORME CI MRICIEVed. MOM arFACEMOM NONSIVISHIROUIIKINRYIRNMINOSSIOUTORNMSITIMTOOLUEVICL AS BUILT . 05/21/2014 04:28am KIRKLAND RSD 4257390684 #011 Page 04/04 FILE COPY A Brand of Heetcraft Refrigeration Products 2175 West Park Place Boulevard Stone Mountain, GA 30087 800.537.7775 www.thecoldsYanda rd.cam ADT2O8MK Low Profile Walk-in Project 460/3/60 Location: Cooler Equipment Revised with Customer: RSD / Larry Webb QUOTATION: 20140421110318;0 Item No:1 Submitted by: Ray Kapaun Identity #: Tag: DATE: 5/20/2014 CO For Record By: ❑ For Approval Date: PHYSICAL & ELECTRICAL DATA DEFROST TYPE AIR FLOW VOLTAGE CAPACITY RATING TD RATING SST Approx. NET WEIGHT ALTITUDE AIr 2800 460/1/60 20800 10 23 82 0 QTY 4 FANS FLA _FIVIOTOR TYPE 1.6 PSC BLADE 12.0 HEATERS AMPS F A WATTS REFRIGERANT END ELECTRICAL END I r.f CONNECTIONS (inches) OUTLET DIMENSIONS (inches) B [ [ 77.501 12.00 14.94 2 88 4.19 1.75 12.38 1.06 3.00 38.75 18.00M 13.44 REVI E 4 ' FO CODE A.- DIMENSIONS (inches) s T 0.00 0.00 0.00 0.00 0.00 0.00 JUN 3 0 2014 City of Tukwila. BUILDING DIVISION STANDARD FEATURES co. 1' DRAIN 3/4 RECEIVED CITY OF TUKW LA JUN 13 2014 PERMIT CENT; R Page 6 of 7 M1'1o( 05/21/2014 04:27am KIRKLAND RSD 4257390684 #011 Page 02/04 A Brand of Heatcraft Refrigeration Product; 2175 West Park Place Boulevard Stone Mountain, GA 30087 800.537.7775 www.thecoldsta nda rd.com BZT045MGD Scroll Air-cooled Project Cooler Equipment Revised with 460/3/60 QUOTATION: 20240421110318;0 Item No: 1 Location; , Customer: RSD / Larry Webb Identity # Tag Submitted by; Ray Kapaun DATE: 5/20/2014 ® For Record By: ❑ For Approval Date: PHYSICAL & ELECTRICAL DATA REFRIGERANT COMPRESSOR CONNECTIONS (inches) RECEIVER CAPACITY (90%) NET WEIGHT SOUND DATA ALTITUDE AMBIENT' TEMP Model No. HP Liquid Suction R404A/R507 ZS30K4E 4 1/ 2 11/8 20 360 73 0 CAPACIT Y (BTUH) at 95"F Ambient POWER SUPPLY COMPRESSOR FAN MOTOR MCA'+ MOP# Evap. Fan Defrost Heater volts/ Ph / Hz !ILA LRA QTY HP FLA Air Elec. Air Elec. Amps Amps 460/3/60 8.4 58 1 1/3 1.9 15 29 20 35 11 23 *MCA=Mhim um Circuit Ampa city *MOP = Maximum Overcurrent Protection US itf.Alknerlod P —R DIMENSIONS (inches) A B C I D E F G H J 301/4 42 1/ 2 29 3/ 4 2 1/16 2 5/ 8 4 9/16 2 9/16 23 1/ 8 43 Page 3 of 7 05/21/2014 04:27am KIRIKLAND RSD 4257390684 pr. FILE COPY #011 Page 03/04 �A Brand o He ttp ft Refrigeration Products—._._.... 2175 West Park Place Boulevard Stone Maintain, GA 30087 800.537.777S www.thecoldstanda rd.corn BME390MA Medium Profile Walk-in Project: Freezer Equipment Revised with 460/3/60 Location: , QUOTATION: 20140421100442;0 Item No; 1 Submitted by: Ray Kapaun Customer: RSD / Larry Webb DATE; 5/20/2014 Identity #: Tag: Ova % For Record ❑ For Approval PHYSICAL & ELECTRICAL DATA By: Date; DEFROST TYPE AIR FLOW VOLTAGE CAPACITY RATING TD RATING SST Approx. NET WEIGHT ALTITUDE Electric 6750 460/1/60 39000 10 -22 237 0 FANS HEATERS CONNECTIONS (inches) QTY FLA MOTOR TYPE BLADE AMPS WATTS INLET OUTLET DRAIN 3 3 PSC 18.0 16.8 7750 11/8 13/8 3/4 US sub B •rrrr=- GG7Z72 "1C' l rez,F, 174222 777 ILrLL S ` .4 fi M 1---47:11;7 N G REFR END A ELEC. END 1. 11 (I 1! [L ITW DIMENSIONS (inches) A S REVIeD'tg C 0 F J K L M 23." CODE COMPLIANCE APPOV 5 25.12 23.43 19.00 5.00 86.25 DIMENSIONS (inches) R 5 T U V X Y JU 2 2 3A6 47.613 D.OQ 0.00 0.00 0.00 0.00 0.00 0.00 4.07 17.56 RECEIVED CITY OF TUKWILA JUN 13 2014 City of Tukwila BUILDING DIVISION FPEIglNliT CENTER kjHo1z3 0.5/2-ii'2014 04:26am KIRKLAND RSD 4257390684 #011 Page 01/04 1 r+at= ETANDAM A Brand of Heatcraft Refrigeration Products 2175 West Park Place Boulevard Stone Mountain, GA 30087 800.537.7775 www.thecoldsta nda rd.com BDT2200L6D D5CUSTM Alr-cooled Project: Freezer Equipment Revised with 460/3/60 Location: , Customer: RSD / Larry Webb Identity #: QUOTATION: 20140421100442;0 item No:1 Submitted by: Ray Kapaun Tag: REFRIGERANT COMPRESSOR DATE: 5/20/2014 For Record By: ❑ For Approval Date: PHYSICAL & ELECTRICAL DATA CONNECTIONS (inches) Model No. HP Liquid RECEIVER CAPACITY (909b) Suction NET WEIGHT SOUND DATA ALTITUDE AMBIENT TEMP R404A/R507 4DTNF76KE 22 7/8 15/8 87 1224 82 0 CAPACIT Y (BTUH) at 95°F Ambient POWER SUPPLY COMPRESSOR FAN MOTOR MCAP MOP# Evap. Fan Defrost Heater Vohs / Ph / Hz RLA LRA 0.TY HP FLA Air Elec. Air Elec. Amps Amps 460/3/60 28.8 187 2 3/4 4.4 40.5 60 60 80 15 48 YMCA=Mlrlimum Circuit Ampaclty *MOP o Maximum Overcurrent Protection 111111111111111111 ii!I jJ1111I111III II11111I1,1," ‘,10'IIIIIIi '1 ,III I,;!jltillilllllil� jf111111►, ", ,l Ills, a>.�ulllll", u1, �11(IIII;:';".11'01 11" ii ll'' ' :r I. , II III ;��!�ill, � I "�"I�. ,._lip .I I1111 I:11 fii ;111I1111 1IIII. I ''1111111! ,.:.,llllllr!�:•' '" ''al'1111lIIIIJ11lllIII:, 11 1� II��I"II i ii�i IJIC� Page 3 of 7 FILE COPY 11100. Ir1• prc Imperia1 WALK-IN COOLERS 2271 NE 194th • Portland, Oregon 97230 Toll Free (800) 238-4093 • Phone (503) 665-5539 Fax (503) 665-2929 • www.Imperialmfg.com REVIEWED FOR CODE COMPLIANCE APPROVED JUN 3 0 2014 City of Tukwila BUILDING DIVISION For the latest manuals and resources, just snap on the QR Code, or visit sp.imperialmfg.info RECEIVED CITY OF TUKWILA JUN 132014 PERMIT CENTER IMI 2012 Printed in USA 7-12 PDF GW Walk-in Coolers and Freezers Installation and Maintenance Release Date: 7-2012 Imperial WALK-IN COOLERS Floor Panel Ceiling Panel Cam Lock Fastener Imperial Manufacturing, Inc. 2271 NE 194th • Portland, Oregon 97230 Toll Free (800) 238-4093 • Phone (503) 665-5539 • Fax (503) 665-2929 • www.imperialmfg.com Installation and Maintenance Walk -In Coolers and Freezers Table of Contents Page Important Things You Should Know 4 Shipping and Packaging 4 Product Storage 4 Permits and Engineering 4 Electrical Requirements 4 Inside Safety Release 4 Installation Requirements 5 Ceiling or Roof Loads 5 Structural Engineering & Seismic Restraint 5 Construction Details 5 Penetrations 5 Installation Over Fresh Concrete 5 Installation Next To Existing Buildings 5 Installation Outside 5 Installation above Ground 5 Service Hot Line 5 Getting Started 6 Tools Required 6 Locate the Parts Box 6 Shop Prints 6 Shipping List 7 Cam Lock Fasteners 7 Assembling Panels Together 7 Floor Installation 8 Prefabricated Insulated Floors 8 Insulated Pit Floors 10 Wall Panel Preparation 12 Installing the Wall Panels 14 Installing the Ceiling Panels 15 Lag -Down Ceilings 15 Cam Lock Ceilings 16 Doors and Other Add -On Items 17 Swing Doors with Flat Frames 17 Horizontal Sliding Doors 17 Vertical Lift Doors 17 Traffic Doors 18 Glass Doors and Windows 18 Strip Curtain & Flexible Doors 18 Shelving 18 Finish Work 19 Snap Caps 19 Tie -Downs and Cove Base 19 Door Angles 19 Wainscoting 19 Finish Caulk 19 Ceiling Trim 19 Refrigeration Installation 20 Periodic Maintenance 21 Troubleshooting 22 2 © IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance IMPORTANT 1. Read all instructions! 2. Please review all illustrations and Shop Prints before installing the structure. 3. Manuals for third -party equipment, such as refrigeration or alarm devices, are included with each item. If an item is pre -mounted on the Walk -In, the item documentation is included with the Walk -In information package. The latest documentation can be found at http://sp.imperialmfg.info. 4. Inspect and report any damage and/or missing parts, before installing. Imperial Manufacturing will not be responsible for costs of installing or removing damaged parts. Warnings and Cautions We provide many important safety messages in this manual about your Walk -In. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill, injure, or damage equipment. All safety messages will follow the safety alert symbol and either the word "Warning" or "Caution" These words mean: AWARNING You can be killed or seriously injured if you don't follow instructions. ACAUTION Equipment can be damaged or destroyed if you don't follow instructions. All safety messages will tell you how to proceed to reduce the chance of death, injury, or damage to the Walk -In. 22 ._,,,aM1135 ., 22 mac Important Safety Instructions — Read Prior to Installation To reduce the risk of fire, electrical shock, injury, death, or damage when installing or repairing a Walk -In, follow basic precautions, including the following: AWARNING: Remove children and unnecessary adults from the area when installing or servicing the Walk -In. AWARNING: Panel lifting methods and panel lifting equipment must meet OSHA approved guidelines for the designed loads and lifting methods intended. AWARNING: Temporary support of panels during assembly is the responsibility of the general contractor or that of the installation contractor on site. Temporary support should only be attempted by trained individuals familiar with the safest methods possible for securing loose or otherwise unsupported panels. Stacking, leaning or blocking of panels when not permanently supported may result in hazardous conditions. Personnel injury or panel damage may result. AWARNING: Walking, climbing, or standing on non -permanently supported panels may result in hazardous conditions including falling. Personnel injury or panel damage may result. AWARNING: Improper wiring or lack of proper ground can result in fire, electrical shock, injury or death. Disconnect power to the Walk -In before performing any electrical repairs. Field wiring or electrical repair should be done by a licensed professional electrician. Follow all local building codes and laws for electrical installation. AWARNING: In case of electrical fire, disconnect the power supply. Do not use water on electrical fires. Smother the fire with an extinguisher rated for C-class fires. ACAUTION: Per NEC 300-7, all raceways passing from different temperatures shall be sealed with putty or other method to stop the travel of moisture. Furthermore, all junction box cover plates shall be sealed. Verify these seals are in place and functioning properly after performing any service on the Walk -In. © IMI 2012 3 Installation and Maintenance Walk -In Coolers and Freezers Important Things You Should Know Shipping and Packaging Upon receiving freight, check the bill of lading for the correct number of pallets and check the product for any shipping damage. Take photos of damaged goods. Report issues to both the trucking company and Imperial Manufacturing. Contact the freight company directly, at time of deliv- ery, to file a freight claim. Product Storage If panels are to be stored for any length of time prior to installation, make sure they are protected from mois- ture, sunlight, and temperature extremes. Exposure to sunlight or excessive temperature will make protective plastic sheeting difficult to remove and labels may dry out and peel off. Moisture trapped between panels can cause corrosion such as white rust. Permits and Engineering Imperial Manufacturing is not responsible for obtain- ing any permit, unless otherwise noted on the Sales Order. Specific local building code, engineering or regula- tory requirements are to be communicated to Imperial Manufacturing when placing the order. Electrical Requirements Electrical requirements for each electrical component are identified on the Shop Print. Component instruc- tions and electrical wiring information for specific components is supplied along with each component. Component instructions may also be found online by searching for the component brand and model number. Inside Safety Release Check to make sure the inside safety release on the door works correctly and that all personnel understand how to use it. Swing Doors — All swing doors equipped with a posi- tive latch or lockable non -positive latch include an inside safety release mechanism. The safety release allows an occupant to open a latched or locked door from the inside. Push or turn the knob to release the door. Follow the directions printed on the safety release label. This includes padlock hasps and full - width removable locking bars. Sliding Doors — All electrically -driven doors have a Manual Release mechanism that allows the manual operation of the door. This can be used by turning the inside release handle to disconnect the door from the drive. The door can then be slid open and close. Sliding Door with Padlock Hasp — Sliding doors equipped with padlock hasp locking devices have an inside release knob. Turn the knob to unscrew the lock hasp system from the wall in order to let the door open. Turn to Release Door. Slide Door Open. Push to Open 473934 Swing Doors Electric Sliding Doors Unscrew Knob. Pull Out. Slide Door Open. 473935 Doors with Padlock Hasp Locking Device 4 © IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance Installation Requirements Ceiling or Roof Loads Each Walk -In is designed to meet certain intended loads. Specific load rating for each unit is indicated on the Shop Print. Live Load — Access to walking or working on top of the ceiling should be limited to as few individuals as possible (spread -out evenly). Maintain perimeter loading in lieu of center (mid -span) loading whenever possible. Do not exceed maximum loading as noted on the Shop Print. Environmental Loads — Outdoor Walk -Ins are designed for specific environmental loads like snow Toads, wind loads, etc. Walk -In must be installed at its intended location or environmental Toad requirements might not be met. Equipment Loads — Refrigeration equipment, fire sprinkler pipes, air handling equipment or other equip- ment installed on or attached to the ceiling panels should be submitted to Imperial Manufacturing Design department for review. Failure to do so may lead to structure failure and will void any warranty. Construction Details Shop Prints for Walk -Ins require careful attention to detail. Tie -downs, hold-downs and other specific re- quirements must be installed or performed exactly as shown. No substitutions for fastener size, spacing or embedment without express permission from Imperial Manufacturing Design department are permitted. Penetrations Be aware that electrical or mechanical penetrations through the Walk -In may need to be addressed as the Walk -In is being erected, prior to losing access to these items. Installation Over Fresh Concrete If installing a Walk -In over a recently poured concrete floor, out -gassing from curing concrete may cause damage to the metal finish. Proper ventilation (i.e., an open door) must be maintained until concrete is cured. Installation Next To Existing Walls When erecting the Walk -In next to an existing building wall, position the Walk -In with sufficient clearance (2" recommended) for adequate air flow and to allow for any wall surface irregularity. Installation Outside Design Loads — Walk -Ins to be installed outside are designed for certain wind load, snow load, and snow drift. Make sure that the installation site requirements have not changed. For example, erecting a new struc- ture in proximity of the Walk -In may affect snow drift loads. Drainage — Make sure that rain drains away from the Walk -In. Installation above Ground Installing a Walk -In above ground, such as on the sec- ond story of a building, always requires an insulated floor. See Floor Installation. IMI 2012 5 Installation and Maintenance Walk -In Coolers and Freezers Getting Started Tools Required Minimum required tool set includes: • Tape measure • Construction hammer • Chalk line • Drill and electric screwdriver • Pry -bar • Carpenters bubble level • Caulking gun • Cam lock wrench (provided) • Tin snips Locate the Parts Box The parts box(es) is generally a cardboard box and is located in one of the pallets. It contains this Instal- lation Instruction, the Shop Prints of the Walk -In, a Shipping List, and supplies such as fasteners, cam lock wrench and caulk. Shop Prints Enclosed with the Walk -In is a Shop Print showing proper location of all panels. Before placing any panel into position, check the print for proper location. NOTE: This instruction manual is provided to make the installation process as easy as possible, but it does not show every application available. Some illustrations and details shown in this manual may not apply to your Walk -In. Please note any differences between the Walk -In shown and your actual Walk -In. Shop Prints are located in the Parts Box. Use the prints to familiarize yourself with the Walk -In layout. Make sure that you understand the prints, notes, and details before starting. See Table 1. Identifying marks appear on all panels. These marks will guide the installer to the proper location for each individual panel, See Figure 1 and Table 2. On rare occasions, it is possible to interchange some panels. Consult Imperial if this is desirable. ONLY Imperial can identify possible interior variations in what may otherwise appear to be identical panels. Each panel carries an identification number. Doors are identified with a letter. W1 W2 40 47 ,Symbol: "Meatiing AFF Abc✓e Floor Finish BKG Backing CL Centerline DC Double Cam DP Double Pin HIC Height In Clear (clear/finished opening height) ID Inside Dimension MCA Maximum Current Amperage MOPD Maximum Overage Protection Device (Circuit Breaker) NBI Not By Imperial NIC Not In Contract NTS Not To Scale 0/C On Center 0D Outside Dimension RC Reverse Cam SIM. Similar SPL Special (panel has special features or non-standard cam/pin layout) TYP Typical WIC Width In Clear (clear/finished opening width) Table 1. Common Drawing Abbreviations on Shop Print tbal'..,'' Nf�an W1 Wall panel #1 C1 Ceiling panel #1 F1 Floor panel #1 S1 Screed panel #1 [Al Door or opening [A] V1.A Valance #1 above opening [A] A valance panel goes above a window or an opening. Valance layout is best shown on elevation views. B1.A Base #1 below opening [A] A base panel goes below a window or an opening. Base layout is best shown on elevation views. Table 2. Sample Panel Numbers Panel Part Number Number 473902 Short Job Description Label Number Figure 1. Panel Label W2 A 11I 1111111111110 II1111I 11111IIIIIIIIIIIII I1111 46546-01 4" x 47' x 96" Int. SSO4 / Ext. SSO4 (NSF Foam Gasket) I 6 ® IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance Shipping List The Shipping List is included in the Parts Box. It iden- tifies every item shipped and indicates in what parcel (pallet or box) it is located. It also indicates if a parcel is located in another parcel (for example, the Parts Box being in a pallet). Cam Lock Fasteners Panels are joined together using a 3/8" hex wrench (supplied) on a cam lock device. Imperial cam lock fasteners must be fully understood before assembling prefabricated panels. All cam locks must be in the Open position before placing panels together. Fasten the cam locks as follows: 1. With the cam locks of the first panel in the fully Open position, place the second panel into posi- tion. It should be tight along the mating surface and flush at the edges. See Figure 2. 2. Turn the cam lock clock- wise 1/4 turn until the lock is engaged with the .Hinging pin. Do not tighten yet. See Figure 3. 3. Check that the panels are still tight and properly aligned, then turn the cam lock 1/2 turn to the fully locked position. This will draw the panels tightly together. Install cam hole covers. See Figure 4. Cam Lock Hook Panel Hex Wrench Figure 2. Open Position Panel Gaskets Panel 1/4 Turn Hinging Pin Figure 3. Engaged Position 473918 Panels are not stacked in order of panel numbers but are stacked in the best way possible to minimize the risk of damage during shipment. Use the Shipping List to easily locate panels and hardware. Cam Lock Hook Compressed Gaskets 473919 473920 Figure 4. Locked Position 1/2 Turn to Fully Locked Assembling Panels Together Panel widths are shown along each panel on the plan views. See the Shop Print. Standard joint width is 1/16" between panels. This width may be different for certain special joint types. Verify actual joint size on the Shop Print. When fas- tening panels together, be certain that dimensions are respected. For example, irregular or loose tightening of the cam locks may cause overall wall width to increase. See Figure 6. Proper Alignment No Inside Surface of Panel 473905 Hinging Pin Inside Surface of Panel Figure 5. Cam Lock Fastener Flush, Parallel Yes Proper Joint Size zi Flush �40"40"40"� Panel Panel Panel No 1/i " Joint-.t----I1-1ti6' Joint 120 1/9" Overall 473903 Figure 6. Assembling Panels O IMI 2012 7 Installation and Maintenance Walk -In Coolers and Freezers Floor Installation Depending on the application, Walk -Ins may be supplied with or without floor panels. Refer to the Shop Prints to identify what floor system is used, if any. Floor types described here include Prefabricated Insulated floors and Insulated Pit floors. AWARNING: If the Walk -In is installed over another room, make sure the existing floor load rating is sufficient to support the Walk -In and its product. Also, make sure to seal the floor. Prefabricated Insulated Floors Outline the perimeter of the Walk -In with a chalk line on the installation surface. Find the high point of this area. The entire floor area must be leveled from this highest point. Floor leveling can be done with wooden supports and shims. IMPORTANT: A level surface on which to install the Walk -In floor is critical. If the floor is not level, vertical panels cannot be aligned properly. If the floor system includes optional sleeper strips, lay provided strips perpendicular to the prefabricated floor panels (across floor panel joints), spaced as indicated on the Shop Prints. See Figure 7 Place a bead of latex caulking between each floor panel before cam locking together. Flush the top and end of each panel to ensure that the panels them- selves are level. See Figure 8. Do not install the floor panels one row or column at a time. Instead, install the floor panels in both directions. See Figure 9. Make Flush Lay sleeper strips (optional) perpendicular to floor panels 473904 Figure 7. Laying Out The Sleepers Make Flush 473906 Caulk Make Flush Caulk Figure 8. Caulk and Flush 473907 Figure 9. Panel Assembly Sequence 8 0 IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance Verify that row and column dimensions grow as indicated on the Shop Print, accounting for the joints. Measure to be certain that all panel runs remain square. See Figures 6 and 10. NOTE: Some installations require fastening the floor panels down. Check the Shop Print for information. Heavy Duty Floors — Heavy duty floors may require the installation of diamond tread wearsurface and plywood underlayment in the field. These are generally installed after the Walk -In is erected. See construction details on Shop Prints. See Figure 11. Installation below grade — Floor panels may be installed recessed below grade. This allows for the inside and outside floors to be at the same elevation. In some cases, floor panels are recessed even deeper to allow for a concrete slab to be poured above. See Figure 12. Consult the Shop Prints for exact model, layout, dimensions and details. NOTE: If the Walk -In requires floor tie -downs, they should be installed at this stage prior to pouring concrete. 2 0 U 0 E 0 Control Dimension Verify Square 11-7 473916 Figure 10. Measure for square layout Wall Panel Wearsurface Floor Wall Panel Grout Underlayment 473924 Floor Panel Figure 11. HD floors with diamond tread Concrete Slab 473923 Concrete Pit Floor Panel Figure 12. Installation Below Grade O IMI 2012 9 Installation and Maintenance Walk -In Coolers and Freezers Insulated Pit Floors Wall panels above grade Floor is insulated using board stock urethane. Imperial may or may notprovide the materials. The pit floor thermal break must be located under the wall panels. Make sure that the actual pit floor dimensions match the requirements shown in the Shop Prints. Pay close attention to the door area details. See Figure 13. NOTE: An Insulated Pit plan, in the Shop Print, is provided to indicate the thermal break and door notch size and location. Pit depth, concrete floor above and below insulation, design, reinforcement, thickness, and construction of concrete should be designed by a qualified professional engineer familiar with cold storage design and the end user's site conditions and application. See project contract documents. All concrete and excavation work and design is by others. NOTE: Information provided here is conceptual only. Consult the Shop Prints and a qualified professional engineer for pit design and concrete requirements. 1. Apply asphalt emulsion liberally and evenly to the bottom and sides of the concrete pit. 2. Apply overlapping layers of vapor barrier to the entire coated area. Overlap seams 3" minimum and seal seams with asphalt emulsion. Vapor barrier should extend 3" above the top of the recess or finish floor. Wall Panel Felt Paper Thermal Break Vapor Barrier Concrete 3. Apply the first layer of stock board Pit urethane insulation sheet inside of the vapor barrier. Cut to fit as needed. 4. Apply the second layer with sheets positioned perpendicular to the first layer sheets. Cut to fit and overlap all seams of the sheets below. 5. Install 2x thermal break lumber to all sides of the recess, inside of the vapor barrier. Position the top of the lumber flush with the surrounding finish floor at grade. 6. Apply a third layer of insulation, if applicable. Apply this layer with sheets positioned per- pendicular to the second layer sheets. Overlap all seams completely. Cut to fit as needed. 7. Install felt paper over last layer of insulation sheets. Cover insulation and thermal break lumber so that concrete cannot leak or escape beyond or below the felt paper. 8. Pour concrete in the remaining cavity to flush with the 2x thermal break and outside floor. Wall (VaPor Panel Barrier Concrete Pit Wear Slab 2x6 Thermal Break Insulation Wear Slab Insulation Layer 1 Apply Asphalt Emulsion Insulation Layer 3 Felt Paper Insulation Layer 2 473925 473908 Figure 13. Insulated Pit with Wall Panels above grade 10 © IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance 3. Apply overlapping layers of vapor barrier inside the wall panel perimeter and over the coated area. Overlap seams 3" minimum and seal seams with asphalt emulsion. Vapor barrier should extend 3" above the top of the recess or finish floor. 4. Apply the first layer of stock board urethane insulation Concrete sheet inside of the vapor Pit Insulation barrier. Cut to fit as needed. Thermal Break Layer 2 (Inside Panel) / Felt 5. Apply the second layer / \'\ Paper with sheets positioned Apply Asphalt Emulsion perpendicular to the first layer sheets. Cut to fit and overlap all seams of the sheets below. 6. Install felt paper over last layer of insulation sheets. Extend the edges up to the vapor barrier and cover insulation so the concrete cannot leak or escape beyond or below the felt paper. 7. Pour the concrete wear slab in the remaining cavity to flush with the outside floor. 8. Fill any gap between the wall panel and the edge of the pit with grout. Wall Panel Grout Vapor Barrier Wear Slab Felt Paper Insulation • Thermal Break (Inside Panel) Concrete Pit Felt Paper Wall panels below grade In this situation, wall panels are installed inside the pit and layers of insulation are added afterward between the wall panels. A layer of concrete is poured above the insulation to create the wear surface. See Figure 14. Consult the Shop Prints for exact model, layout, dimensions and details. NOTE: Information provided here is conceptual only. Consult the Shop Prints and a qualified professional engineer for pit design and concrete requirements. 1. Apply asphalt emulsion liberally and evenly to the bottom and sides of the concrete pit. 2. Install the appropriate floor screed and wall panel as described in sections Floor Connection System and Installing the Wall Panels. Wall Panel Grout Insulation Layer 1 Vapor Barrier Wear Slab Vapor Barrier 473926 473909 Figure 14. Insulated Pit with Wall Panels below grade © IMI 2012 11 Installation and Maintenance Walk -In Coolers and Freezers Wall Panel Preparation Walls panels may be installed on top of bare floor surface, insulated floor panels or curbs. NOTE: Surface of installation must be level within 3/16" per 10'. Surface must be in good condition, solid, with no cracking. Outline If the wall panels are not installed over an insulated panelized floor, trace the Walk -In exterior outline on the surface of installation. Check for square by mea- suring diagonals. You may also check perpendicular angle using the 6/8/10 method. See Figure 15. Curbs — If wall panels are to be installed on curbs, check that the curbs dimensions and layout are correct prior to starting installation. See Shop Prints. NOTE: The Shop Print includes a curb plan that indicates curb cut widths and door opening locations. Curb layout and profiles are suggestions only. Curb and concrete floor design, reinforcement, thickness, and construction of concrete should be designed by a qualified professional engineer familiar with cold storage design and the end user's site conditions and application. See project contract documents. All concrete and excavation work and design is by others. Floor Connection System The Shop Print indicates the type of wall -to -floor con- nection being used. Check the Floor connections line under WALL PANELS. Four types are used: Angle, Vinyl, Cam Lock Screeds, and Cam Lock Floor Panel. Prior to installing any wall panel, install the floor con- nection system provided with your Walk -In. Refer to the Getting Started section of this manual for information about Cam Lock Fasteners and Assembling Panels. Angle Screed The angle screed is a 3/4" x 1" continuous piece of metal used to guide and line-up the wall panels. The bottom of wall panel has a groove designed to slip over the angle screed. Measure half the distance of the wall thickness and install the angle screed that far inside the Walk -In outline. Place the angle with its 1" leg down, facing toward the inside of the Walk -In. Fasten the angle screed to the floor surface, holding the angle back approximately 1' from corners and openings. Angle screed fasteners are not provided and vary depending on the installation substrate. Use a minimum of 4 fasteners per 8' section. See Figure 16. Measurements /N), must be equal " goo/ /),e ds% CD U m Angle Screed Walk -In Outline Wall Panel Walk -In Outline Angle Screed Caulk Exterior Trace eft. Walk -In Outline Figure 15. Verify square outline Measurement must be equal Hold back 1' from corners Interior Fastener Angle Screed 473922 Figure 16. Angle Screed 12 © IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance Vinyl Screed The vinyl screed is a U-shape vinyl sleeve in which the wall panels sit. It is used to guide and align the wall panels and provides an integrated NSF compliant cove base. Install the vinyl screed slightly offset from the Walk -In outline so the exterior side of the wall panel will align with the outline. See Figure 17 Fasten the vinyl screed using the type of anchors and the spacing indicated on the Shop Prints. Miter the ends of the vinyl screeds at each corner, angle or T panel as necessary. Terminate the screed at door openings and trim as needed. Apply one bead of latex caulk under the vinyl screed prior to fastening it down. See Figure 17 Cam Lock Floor Screed The cam lock floor screed is a panel connector equipped with cam lock pins. Wall panels cam lock into it. Install the cam lock screed by aligning its exterior side along the Walk -In outline. Follow the layout and fastening scheme indicated on the Shop Print. Apply a bead of latex caulk under the screed prior to fastening it down. See Figure 18. Cam Lock Floor Panel The cam lock floor panel is a prefabricated insulated floor system. Wall panels cam lock into it. Refer to the Floor Installation section for more information. NOTE: Some installations require fastening the floor panels down. Check the Shop Print for information. Wall Panel Vinyl Screed Caulk Slight Offset Walk -In Outline Fastener Wall Panel Cam Lock Screed Walk -In Outline Caulk 473911 Figure 17. Vinyl Screed 473912 Figure 18. Cam Lock Screed 0 IMI 2012 13 Installation and Maintenance Walk -In Coolers and Freezers Installing the Wall Panels Wall panels are fastened to the floor using one of four methods. The bottom edge of the wall panel is to be: • Inserted on top of angle screeds • Inserted inside vinyl screeds • Cam locked to cam lock screeds • Cam locked to insulated floor panels Sealant Place a heavy bead of latex caulk on the outside of the angle screed (see Figure 16) or inside the vinyl screed or cam lock screed (see Figures 17 or 18). Apply enough caulk to prevent infiltration below the wall. Caulking is supplied at a rate of 1 tube per 18' of caulk. Wall Panels Placement Begin installing the wall panels starting with a corner panel. See Figure 19. Depending on the wall panel anchor mechanism, align the exterior of the wall panels with the edge of the floor panel, the Walk -In outline, or insert them in the screed. In the case of cooler/freezer combos, it is generally preferable to install the freezer panels first. NOTE: All cam locks must be in the Open position before placing panels together. Refer to the Getting Started section of this manual for information about Cam Lock Fasteners and Assembling Panels. ACAUTION: Each panel is numbered and must be installed in a specific location. The numbered location for each panel is shown on the Shop Prints. Even though two panels may look identical, they must not be swapped. They may be fitted with non -visible special features such as backing. The panels may need to be shimmed if the building floor has irregularities. Otherwise, gaps may appear between the wall and floor. NOTE: Door panels are assembled as any other wall panel. Door panels equipped with 4-sided heater cables or heated threshold may require some extra floor preparation. See Shop Prints. The last wall panel to be installed should be the most accessible corner panel. See Figure 20. Corner Panel Cam Lock Wrench Wall Panel r3930 Angle Screed Figure 19. Installing Wall Panels Corner Panel Theshold Figure 20. Completing Wall Panels Installation 14 © IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance Installing the Ceiling Panels Ceiling to wall connection can be either lag -down or cam lock. Check the Shop Prints for the type specified for your Walk -In. The ceiling may require support. Assembly details are provided in Shop Prints. ACAUTION: Temporary ceiling support may be necessary during installation. See Figure 21. When installing ceiling panels, it is recommended that the first panel be located above the door. As each ceiling panel is cam locked together, make sure the ends of each panel are flush with one another. See Figure 22. Lag -Down Ceilings Ceiling panels connect to the walls using the hex head lag bolts and fender washers provided. Pre -drill pilot holes prior to driving the lag bolts through. Make sure that ceiling and wall panels are flush on the outside. Tighten the lag bolts enough to compress the gasket in the wall -to -ceiling joint. Do not over tighten the bolts. See Figure 23. Spline Blocks Wood frame ceiling panels may require spline blocks installed at the joints to prevent panels from shifting out of plane. Joints requiring spline blocks are indicated on the Shop Print. Install a spline block in each cam lock slot. See Figure 24. Ceiling Panel Self Supported Ceiling Panel Wall Panel Make Flush Wall Panel Ceiling Panel Temporary Support Ceiling Support Required 11 II II II 1-.-- _ 47 Temporary Support Ii� 1 Valance Panel Base Panel Make Flush 3913 Valance Support Required Figure 21. Support Align Ceiling Panel Minimum 2 lag screws and lag down Ceiling Panel High Density Frame Panel above Door Panel T Lag Screw and Washer Gasket 473931 Figure 22. First Panel Gasket Wood Frame Panel 473914 Figure 23. Ceiling to Wall Attachment (Lag -Down) Spline Block Cam Slot Ceiling Panel (exterior side) Figure 24. Spline Blocks © IMI 2012 15 Installation and Maintenance Walk -In Coolers and Freezers Cam Lock Ceilings The ceiling panels attach to the walls panels using the cam lock system. Refer to the Getting Started section of this manual for information about Cam Lock Fasteners. High -Density Frame ceiling panels have a groove that inserts over the wall panel tongue. This helps in aligning ceiling and wall panels. See Figure 25. Wood Frame ceiling panels do not have a groove, nor do the wall panels have a tongue. Make sure the ceiling and wall panels are flush on the outside and square to each other prior to tightening the cam locks. See Figure 25. Cam Lock H'gh Density Frame Panel Cam Lock 473917 Wood Frame Panel Figure 25. Cam Lock Ceilings 16 0 IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance Doors and Other Add -On Items Doors must be attached square and solid in their openings. Swing Doors with Flat Frames Standard swing doors provided with Walk -Ins gener- ally come in a panel frame that installs similar to wall panels. Oversized doors or replacement doors may come with flat frames. Refer to the Swing Doors In- stallation manual for more information. See Figure 26. ACAUTION: Always make sure that flat frames are fastened into panels equipped with backing (see Shop Prints). If the panels do not have backing, double frames are required. Horizontal Sliding Doors Horizontal sliding doors are available in single slid- ing or bi-parting configuration. They can be operated manually or electrically. These doors come with flat frames. Refer to the appropriate Horizontal Sliding Doors Installation manual for more information. See Figure 27 ACAUTION: Always make sure that flat frames are fastened into panels equipped with backing (see Shop Prints). If the panels do not have backing, double frames are required. Vertical Lift Doors Vertical lift doors are available as plain slab or section- al doors and can be operated manually or electrically. Refer to the Vertical Lift Doors Installation manual for more information. See Figure 28. AWARNING: Vertical Lift doors must be in- stalled by a licensed professional overhead door technician. ACAUTION: Always make sure that flat frames are fastened into panels equipped with backing (see Shop Prints). If the panels do not have backing, double frames are required. Figure 26. Swing Doors Figure 27. Sliding Doors Figure 28. Vertical Lift Doors © IMI 2012 17 Installation and Maintenance Walk -In Coolers and Freezers Traffic Doors Double -Acting Doors - Normally come without frames. Strip Curtains — Attach to the interior side of a wall panel, above the opening. If space above the opening is limited, the strip curtain may be attached to the ceil- ing. Backing inside the panels is required. If backing is not present, use carriage bolts, or similar fasteners, to bolt through the panel. Flexible Doors — Attach to the interior side of a wall panel, along side of the opening. Backing inside the panels is required. If backing is not present, use car- riage bolts, or similar fasteners, to bolt through the wall panel. Refer to the appropriate Traffic Door Installation manual for more information. See Figure 29. Glass Doors and Windows Glass doors and windows install in dedicated open- ings. If the glass doors or windows are not provided by Imperial Manufacturing, make sure the opening size indicated on the Shop Print matches that required for the glass doors you have purchased. Refer to the Glass Door Manufacturer's Installation manual. See Figure 30. Shelving A shelving system, if included, can be either free standing or cantilever. Cantilever shelving requires backing in the wall panels. Consult the Shop Prints to determine where the backing is. 473937 Figure 29. Double -Acting Traffic Door 473936 Figure 30. Glass Doors and Windows 18 © IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance Finish Work Snap Caps Place 1/2" buttons, called snap -caps, into cam lock holes. Snap caps are colored to match the metal finish (white or grey plastic). Floor snap caps are metallic. Tie -Downs and Cove Base If the Walk -In is equipped with tie -downs and/or cove base, install them at the floor and ceiling areas as in- dicated in the Shop Prints. Pay attention to the amount of ceiling tie -down overlap. Door Angles Door angles are use to stabilize door jambs. Door angles may not be necessary when floor tie -downs are provided. Check the Shop Prints to see if they are specified. Align the door frame with adjacent wall panels, mak- ing sure the opening is square and the frame is plumb. Install the door angles See Figure 31. Wainscoting Install wainscoting as indicated on the Shop Prints. Be certain to align the top of the wainscoting with the top of the Kickplate on the door, if so equipped. Typically wainscoting does not touch at the wall cor- ners. In order to space the wainscoting evenly, do a preliminary layout prior to fastening the plates. Finish Caulk A small amount of silicone (matching panel color) is supplied to seal joints. Apply at the interior of the wall to the floor joint at a rate of 1 tube per 30 linear feet. Ceiling Trim Ceiling panels with unfinished ends may require the installation of Ceiling Trim (also referred to as Ceiling Caps). See Figure 32. Note: Walk -Ins equipped with roofing material or ceiling closure might not include any ceiling trim. #14 x 2-1/2" Phillips Pan Head Screw 3/8" x 1-1/2" Hex Head Lag Screw OR 3/8" x 2-3/8" Concrete Anchor Corner Trim Trim Trim Interior Door Angle Exterior 473927 Door Panel Figure 31. Installing Door Angles 473915 #8 x 1/2" Phillips Pan Head Screw Figure 32. Ceiling Trim © IMI 2012 19 Installation and Maintenance Walk -In Coolers and Freezers Refrigeration Installation This section applies to refrigeration systems supplied by Imperial Manufacturing. General • Walk -In Installer and/or Refrigeration Contrac- tor shall follow all directions given in the present manual and in the refrigeration manufacturer Installation and Operation manual. • Installation of Walk -In and Refrigeration must meet all Local and State building and mechanical codes. • Installers to provide Walk -In and Mechanical per- mits as required. Scope of Work • Check in condensing units and evaporator crates. Note any freight damage on Bill of Lading. • Uncrate and dispose of packaging. • Hang evaporators. NOTE: TXV's, solenoid and thermostat are provided. • Set condensing units on pads or curbs provided by others. Provide crane if needed for roof lift. • Install interconnecting pipe, of the correct line size, properly insulated. • Connect condensing unit and evaporator electri- cal to service provided. • Install condensate drain lines. Include heat trace and insulation on low temperature coolers and freezers. • Leak test, evacuate, charge and start systems per install instructions and ASHRAE standards. • Complete Service Record and submit to Imperial Manufacturing installation department. NOTE: During store set up and stocking, defrost demand will be very high because of green con- crete, opened doors to outside ambient, opened cooler and freezer doors for stocking, initial pull down of beverages, etc. Refrigeration contractor to make return visit after set up and stocking to make certain all defrosts are operational and keeping coils clear. • Defrost configuration: • Air defrost on Coolers, initial startup setting 4 @ 45 to 60 minutes. • Electric defrost on Freezers, initial startup setting 4 @ 15 to 20 minutes. NOTE: Smart Defrost (on -demand defrost) on low temperature coolers and freezers may be provided. Proper installation and setup required per manufac- turer installation manual. 473932 20 8 IMI 2012 Walk -In Coolers and Freezers Installation and Maintenance PERIODIC MAINTENANCE Perform the following tasks on a regular basis. The frequency will be determined by the operating conditions at the installation site. Cleaning Proper cleaning and upkeep of the Walk -In cooler/freezer is important. Basic procedures of cleaning and preventive maintenance will ensure many years of quality service. Keep floor surfaces clean of any liquid or solid. AWARNING: Floors may become slippery and hazardous if allowed to become wet, greasy or icy. Keep floor clean and free from any moisture or ice buildup. Wipe up spills with warm water and mild detergents, rinsing thoroughly with hot water. Avoid using excessive amounts of water. ACAUTION: Never use caustic or abrasive cleaners. Check with manufacturer for potential cleaning product reaction with different metals and finishes. Never use high pressure cleaning equipment or panel seals may become damaged. Dry thoroughly to prevent ice formation. Use same procedure as above to remove dirt or fingerprints from wall surfaces. NOTE: If finish is stainless steel, wipe in the direction of the metal "grain': Clean door gaskets and sweep regularly with mild soap and water to remove grease and oil. Preventive Maintenance • Lubricate door hinge pivots, latches and inside releases with petroleum jelly at least once a year. • Adjust door sweep as necessary to compensate for wear or uneven floors. • Periodically check all hardware and fasteners (attaching screws) to be sure they are firmly anchored. If loose, tighten. If any hardware malfunctions, see owner's manual or contact the manufacturer. • Maintain unrestricted air flow across the condensing unit(s) and be sure the condenser coil is kept free of dirt at the inlet and outlet. Check that the condensing unit drain lines run free and clear. Tips • Do not place fresh product (fruit, produce, exposed foods) in the direct path of the cooled air. This may cause premature drying, add excess moisture to the air, and shorten the product's shelf life. • -Place product on shelves to allow complete air circulation around each vessel. Stacking product in front of the coil may inhibit cooling and proper operation by obstructing airflow. • Close the door behind you. The door is equipped with an inside release handle. An open door builds excess humidity and works against the refrigeration system. O IMI 2012 21 Installation and Maintenance Walk -In Coolers and Freezers TROUBLESHOOTING Doors Ice formation or water condensation around the freezer door may indicate a defective heat cable or poor gasket seal. If the gasket is not sealing properly, check the door alignment and make sure the hinges and latch/strike are adjusted properly. Check for proper and constant power supply to the heat cable (check that the circuit breaker is on). If the door appears to be correctly adjusted and the power is on but the problem is not resolved, please call our customer service hot-line for assistance. ACAUTION: Freezer doors are equipped with heater cables. These elements should not be turned on unless the temperature reaches freezing or below. Otherwise, the element could become too hot and/or damaged. If the doors in a freezer are difficult to open, check that the relief air vent is functioning properly. Check to see if the air vent is frozen closed. De-ice the air vent and make sure that its heat cable is working. If not, check that it is connected to a constant power source. If the air vent heat cable is found to be defective, replace the air vent. For electric sliding doors, please refer to the R-Plus Door Installation manual. Refrigeration Equipment Refer to the refrigeration equipment manufacturer's troubleshooting guide before attempting any repairs. When beginning any problem diagnosis pay attention to the following: • If ice is forming on the ceiling near the condensing unit, or if the condensing unit is icing too much, there might be a problem with the refrigeration system. Please contact your refrigeration service company. • If water drips from the condensing unit inside the Walk -In, the condensing unit drain line might be plugged. If so, clean the drain pan and its pipe. In a freezer, check that the drain line heater is working and is connected to a constant power supply. 22 © IMI 2012 i-41�1��►� i�i1�1��� .i. 40.---► i41�-- -.. i�1��;100. i�1�ro. i�10;10,► i�1�-9... i�1��;r0. Av.,.if1�1v -0. i�1�� .,* es. ►s, Urethane Insulated Panels WARRANTY ►�' Imperial Manufacturing Ice Cold Coolers,Inc. warrants to the original of its products that the •` ,, ��= P gpurchaser ���� foamed -in -place urethane panels purchased from Imperial Manufacturing Ice Cold Coolers, Inc. are free from defects in ��:,, imaterial and workmanship for a period of fifteen (15) years from the date of original shipment under normal use and service. •%� �V Exclusive Warranty - No Implied Warranties i, 14, ►��4, This written and expressed warranty is the only warranty provided by Imperial Manufacturing Ice Cold Coolers, Inc. on -WI% ���Z the products it sells. •�47, �V!ig All warranties, which might otherwise be implied in this contract, are hereby excluded from this contract. This includes `00 o excluding the implied warrant of merchantability and fitness for a particular purpose. There are no warranties, which 40 ►1•� extend beyond the description of the warranties on the face hereof. Z4% ♦• %PA Exclusive Remedies le �o's The buyer's exclusive remedy under this warranty or for the breach of this warranty shall be the repair or the replacement 40, ,►�� . of the defective part by Imperial Manufacturing Ice Cold Coolers, Inc. Imperial Manufacturing Ice Cold Coolers, Inc. 4.i�i ♦• •♦ ;lei shall repair, or at its option replace, F.O.B. the factory, any part of the product which its examination shall disclose, to its 1��4 •e- satisfaction, to be defective. C ice, ''4 % s No other remedy, including rejection of goods, revocation of acceptance, nor consequential damages for personal or �4�� ��=i property damage, nor incidental damages shall be allowed to the buyer of this product. 4._ 44 ,7V' Hardware, Electrical Components and Accessories At- All hardware, electrical components and accessories are warranted to be free of defects in materials and workmanship .�i, 4Z under normal use and service for one (1) year from the date of original shipment. Service items, such as fluorescent lights, -��i i� ballasts and starters are not covered by this warranty. �� ie o Refrigeration Equipment 2...t ���� ir The refrigeration equipment is not covered by this warranty. Imperial Manufacturing Ice Cold Coolers, Inc. does not Z4 �W expressly or implicitly warrant the refrigeration equipment to be free of defects. All implied warranties of merchantability �1 �:' or fitness for a particular purpose are excluded by Imperial Manufacturing Ice Cold Coolers, Inc. for the sale of ✓e,� refrigeration equipment. ice, ;►�� - The buyer's exclusive remedy for defects in refrigeration equipment is the warranty provided by the manufacturer of that ;tow tapir equipment. An extended (4) year compressor warranty is available for purchase from the manufacturer or Imperial. lt;' Ae1, ti�� Voidability of Warranty %, eeThis warranty is void and of no force or effect, and the buyer shall have no expressed or implied warranties against defects, ���4 Ire nor remedies for defects, if any of the following events occur: 1.1,, tz-: • The panels are not installed within 120 days of original shipment 44i, ►.�i •The panels are not installed by a factory authorized installer ���� b� • The user exceeds the floor's weight limitations, as established by the design specifications o• � ���� • The panels have been subjected to improper installation, misuse, abuse, neglect, alteration, �4.•• , ► accident, fire, flood, earthquake or other natural disasters. • ���� ,,er This warranty does not include food or product loss, labor or transportation charges for replacement or repair of defective I" A� parts. This warranty is nontransferable. The original purchaser is the firm or individual to whom Imperial Manufacturing �i, !�•� Ice Cold Coolers, Inc. originally sold this product. -4" • 1�iZ • *mot' TVn *Imperial Manufacturing panels are desiAt_gned to operate within the following temperature ranges: +� Alm Interior Freezer: -20 degrees F. to 32 degrees F. 44, ��� Iit .nterior Cooler: 33 degrees F. to 100 degrees F. �•�: 100 WE MUST BE NOTIFIED UPON PLACEMENT OF THE ORDER IF OPERATING TEMPERATURES ARE me AOpa Air OUTSIDE THE ABOVE NORMAL DESIGN TEMPERATURES TO PROPERLY DESIGN THE PRODUCT OR THE ��ik gt.: WARRANTY MAY BE VOIDED. Z444 vamp 44 `e [ tik°04 t����'�1° ���,�������Ii �,�����l is ���,i1����1�1 ° ���I�����14 °$.0����1�Ii' �Il♦��S�14 "�,���$�1�Ii'' �I1+�4�1j:1"°0.0404 '',•' �°�������1- ' �����������P- FILE COPY Permit No. HomeTech of -fora ample sdulion.. . June 9, 2014 4946 131st Place Southeast, Bellevue, WA 98006 Tel: (206) 778 2431, Fax: (888)764 5316 E-mail: hometechwa@yahoo.com Structural calculations — Beam to support indoor freezer ceiling panels Reference: Installing indoor freezer and cooler 1095 Andover Park E. Tukwila, WA Size beam To use 3'/2"x101/2" glued laminated beam (GLB) (Fb =2,400 psi, E=1,800,000 psi, Fv = 240 psi) tune 9, 2ot+ Y.J. Sheng, P.E. REVIEWED FOR CODE COMPLIANCE APPROVED JUN 3 0 2014 City of Tukwila BUILDING DIVISION RECEIVED CITY OF TUKWILA JUN 1 3 2014 PERMIT CENTER kAV4-O(2 51zE t3SA4 -tv .6 01,1xxvi tL-t►��-�� rZ,��i �z � f--- tn. Q r __ x 6 f- PL 2' t-.50 16Ar- (.3c) ) 25 lbs---t U C-TI- 3 34? " °2- tvIA.tto,,y = 11 /4 4 1644 •>, s6 ZS t w- - = �43 xt0 4 t10:. ;4' )x304x 123 3*f4x54'AI06 11 k • R6-ru1cE 1 _RAIL TRACKS • _ _ 40'X12' COOLER 40'X30' IEZER 00) X- 00 (f) 173- 0 0 03 73 X' 0 0 r- 14 g 0 x" 0 8 9 A 0 O O ONNECTION AT FLOOR & WALL PANELS OWNER IMPROVEMENT INSTALL INDOOR COOLER/FREEZER PROTIME SPORTS INC 1095 ANDOVER PARK EAST, TUKWILA 2' 3' Y H3 13WOH ; 4 I f if 2 3 111 a 6 6 E06,001> 1 BaNam.-§•PrIVII= Re7l. ISNRit P.T...C.0142,4.0mo Roo 5.11111.4NO vorlogoild.•••••• UNIVERSAL APPLIANCE& CONWERCIAL FtEFRIGERATION • SEMIS. WA S CENTER - SOMME. WA ONOTOPIRMOCOODIROCROORRNRORAIMMORIOMOVISCOOPROITMIRRLOCONROR 0.11•RORNIOIRIROMEORIORROIRM11•01•EPOOMVIROIADROOKOILOTOOOMO. oMoIRPOIRCOURGYRIVO Ora Ilaeo0 OR COOROOKROONO1 BEORPORKSINIO•Womown1012JOIOILIRLOORLIOROCROMOlilat 14-0R-65549-01 NOT FOR CONSTRUCTION SUBMITTAL 3 R,..c WM, ,R1o0mhoo.o 014 PERMIT COORD COPY PLAN REVIEW/ROUTING SLIP PERMIT NUMBER: M14-0123 PROJECT NAME: SUN STAR DATE: 06/13/2014 SITE ADDRESS: 1089 ANDOVER PK E X Original Plan Submittal Response to Correction Letter #_ Revision # before Permit Issued Revision # after Permit Issued DEPARTMENTS: flit) C Building Division II Public Works k ,yulC, ■ Fire Prevention Structural n Planning Division Permit Coordinator n n PRELIMINARY REVIEW: Not Applicable n (no approval/review required) DATE: 06/17/14 Structural Review Required REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: Approved n Corrections Required (corrections entered in Reviews) Approved with Conditions Denied (ie: Zoning Issues) DUE DATE: 07/15/14 n Notation: REVIEWER'S INITIALS: DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: 12/18/2013 UNIVERSAL APP & COM REFG LT C Page 1 of 2 0 Washington State Department of Labor & Industries UNIVERSAL APP & COM REFG LLC Owner or tradesperson SIN, DENH CAY Principals SIN, DENH CAY, MANAGER PANG, KUEN SHING, AGENT PANG, KUEN SHING, PARTNER/MEMBER (End: 09/08/2011) Doing business as UNIVERSAL APP & COM REFG LLC WA UBI No. 602 436 330 3525 S CHICAGO ST SEATTLE, WA 98118 206-349-0358 KING County Business type Limited Liability Company License Verify the contractor's active registration / license / certification (depending on trade) and any past violations. Construction Contractor License specialties COMMERCIAL/INDUSTRIAL/REFRIG License no. UNVAPAC954NJ Effective — expiration 08/11/2005— 09/26/2015 Bond CBIC Bond account no. SF6532 Active. Meets current requirements. $6,000.00 Received by L&I Effective date 08/11 /2005 08/05/2004 Expiration date Until Canceled Insurance Maryland Cas Co $1,000,000.00 Policy no. PAS041131534 Received by L&I Effective date 10/04/2013 08/28/2013 Expiration date https://secure.lni.wa.gov/verify/Detail.aspx?UBI=602436330&LIC=UNVAPAC954NJ&SAW= 07/07/2014 32'-0" 20'-0" 20'-0" 20'-0" 20'-0" 20'-0" W z 11 J COMPRESSOR #1 30"X42" 4.5'X3.5' 4" THICK CONC. PAD aDX7G/ COMPRESSOR #2 30"X42" 4.5'X3.5' 4" THICK CONC. PAD 8..J7' e(D . 'DDDD%Gf NOTES: S)CT/a/r 2' 0 ,r 6'X8'SL D N T7,opmk zioaoc / uJ J CD, 4X4 POST 7/2 c"V T O Ap-r z790 ' f ego g // 12' 0" G 0 0 N laid y64 ,,g7/ 40'X30' FREEZER GLB 3 1 /2"X10 1/2" TO SUPPORT CEILING PANELS / S'1/e77or/ of ee// 3.9.0 g7V 'CN - CePda A10 , '57 30'-0" N G 8'X 10' RAMP 4X4 POST 0 0 1. USE H.F. #2 OR BETTER FOR ALL WOOD MEMBERS 2. ALL EASTERNERS FOR PRESSURE —TREATED AND FIRE —RETARDANT — TREATED WOOD SHALL BE HOT —DIPPED GALVANIZED (ZINC COATED) STEEL, TYPE 304 OR 316 STAINLESS STEEL. FLOOR PLAN SCALE: 3/16" = 1'-0" 0 N FILE COPY Permit No. M'4OI3 Plan review approval is subject to errors and onion e. Approval of construction documents does not authorize the violation of any adopted code or ordinance. Receipt of approved Field Copy and condi0ons is admowledged: Date: City of Tukwila BUILDING DIVISION REVIEWED FOR CODE COMPLIANCE APPROVED JUN 3 0 2014 City of Tukwila BUILDING DIVISION RECEIVED CITY OF TUKWILA JUN 1 3 2014 PERMIT CENTER Mtk-o(23 HOME TECH 4946 131ST PL SE BELLEVUE, WA T: 206-778- 2431 F: 888-764-5316 <9 40 Site Ot4P 4" 1) 4p432229 44, ZONAL " OWNER IMPROVEMENT r -C:71 11 ' 1 L ..7 I V R I J 1 kN5 AN DOVE R PA REVISIONS DATE DESIGN: Y.S. DRAWING: H.H. CHECK: Y.S. DATE: MAY 28, 2014 SCALE: AS SHOWN SHEET: V i