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HomeMy WebLinkAboutPermit M14-0202 - TOP POT DOUGHNUTS - VENT AND CONCRETE CURBTOP POT DOUGHNUTS 401 BAKER BLVD M14-0202 Parcel No: Address: City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Inspection Request Line: 206-438-9350 Web site: http://www.TukwilaWA.gov MECHANICAL PERMIT 0223100085 Permit Number: M14-0202 401 BAKER BLVD Project Name: TOP POT DOUGHNUTS Issue Date: 11/10/2014 Permit Expires On: 5/9/2015 Owner: Name: Address: Contact Person: Name: Address: Contractor: Name: Address: License No: Lender: Name: Address: PEARL ALVIN S+CAROLE R 405 BAKER BLVD , SEATTLE, WA, 98188 ERIC WOODCOCK 401 BAKER BLVD , TUKWILA, WA, 98188 CFM HEATING AND COOLING INC 11447 120TH AVE NE STE 100, KIRKLAND, WA, 98033 CFMHEHC969CD Phone: (425) 582-1533 Phone: (425) 821-1293 Expiration Date: DESCRIPTION OF WORK: INSTALL VENT & PERFORM START UP ON NEW RACK WASHER. CONCRETE CURB FOR EQUIPMENT. Valuation of Work: $3,416.00 Type of Work: NEW Fuel type: GAS Fees Collected: $246.42 Electrical Service Provided by: PUGET SOUND ENERGY Water District: TUKWILA Sewer District: TUKWILA SEWER SERVICE Current Codes adopted by the City of Tukwila: International Building Code Edition: International Residential Code Edition: International Mechanical Code Edition: Uniform Plumbing Code Edition: 2012 2012 2012 2012 International Fuel Gas Code: WA Cities Electrical Code: WA State Energy Code: 2012 2014 2012 Permit Center Authorized Signature: tidA Date: I \ L I ) 11 I hearby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this development permit and agree to the conditions attached to this permit. Signature: Date: < < / f 6 411 Print Name: Er'Fe--- e9 do G c) Le_ This permit shall become null and void if the work is not commenced within 180 days for the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. PERMIT CONDITIONS: 1: Work shall be installed in accordance with the approved construction documents, and any changes made during construction that are not in accordance with the approved construction documents shall be resubmitted for approval. 2: All permits, inspection record card and approved construction documents shall be kept at the site of work and shall be open to inspection by the Building Inspector until final inspection approval is granted. 3: Readily accessible access to roof mounted equipment is required. 4: All construction shall be done in conformance with the Washington State Building Code and the Washington State Energy Code. 5: Notify the City of Tukwila Building Division prior to placing any concrete. This procedure is in addition to any requirements for special inspection. 6: Remove all demolition rubble and loose miscellaneous material from lot or parcel of ground, properly cap the sanitary sewer connections, and properly fill or otherwise protect all basements, cellars, septic tanks, wells, and other excavations. Final inspection approval will be determined by the building inspector based on satisfactory completion of this requirement. 7: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206-431-3670). 8: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center. 9: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. 10: ***MECHANICAL PERMIT CONDITIONS*** 11: All mechanical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center (206/431-3670). 12: Manufacturers installation instructions shall be available on the job site at the time of inspection. PERMIT INSPECTIONS REQUIRED Permit Inspection Line: (206) 438-9350 1800 MECHANICAL FINAL 0701 ROUGH -IN MECHANICAL CITY OF TUK ;A Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 http://www.TukwilaWA.gov Mechanical Permit No. M 02-02-- Project No. Date Application Accepted: (1 0 23 Date Application Expires: Q- , 02-j (For office use only) 114 MECHANICAL PERMIT APPLICATION Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. **please print** SITE LOCATION Site Address: LI 0 \ 134 r 13 1" c Tenant Name: `Iol41 f PROPERTY OWNER Name: 4 Address: 12�gfo 2"i^--C'ef flocs - ..4-& S City: T .1 L State: Zip: 860) b CONTACT PERSON — person receiving all project communication Name: Er. L c,..J d 0 does a [C. Address: Li 0 1 6 4.1_4,- 13 l%,,/ City: 1 )L,.,i' I e..... State: A z1p. ei F31 b?8 Phone: , -1 Z _ S� 2 _I Fax sal `Lob -"H'13-7732 Email: £...J(.2cPdt..o0L �A w.'I<0)45c sfi1....C4C, . King Co Assessor's Tax No.: 77061-- -79 1cit Suite Number: Floor: New Tenant: ❑ Yes 0.. No MECHANICAL CONTRACTOR INFORMATION Company Name: c � v„ e cam►-•cr_,1e,,+4 Address: p 0, i c, 3 Z 0 S City: k ; to A..,4 State: wCA Zip:al f50tR Phone: Fa� ZS-. -92 L12013 x. ` 2. — 821—Is43 Contr Reg No.: C. n m.t 1 eil r `61E6p pate: 214 I 4 0Tukwila Business License No.: 1 L I co ^" Valuation of project (contractor's bid price): $ . !o • 0 O Describe the scope of work in detail: Z - s-�4 �/ ex��► 0^ rG ILLP 4-4 PI 1>` 4ck. L. . C. v im, C Nee -F e <' - c L) Use: Residential: New ❑ Replacement ❑ Commercial: New Replacement ❑ Fuel Type: Electric ❑ Gas Other: H: Applications\Forms-Applications On Line\2011 Applications\Mechanical Permit Application Revised 8-9-11.docx Revised: August 2011 bh Page 1 of 2 Indicate type of mechanical work being installed and the quantity below: Unit Type Qty Furnace <100k btu Furnace > l 00k btu Floor furnace Suspended/wall/floor mounted heater Appliance vent 1 Repair or addition to heat/refrig/cooling system Air handling unit <10,000 cfm Unit Type Qty Air handling unit >10,000 cfm Evaporator cooler Ventilation fan connected to single duct Ventilation system Hood and duct Incinerator — domestic Incinerator — comm/industrial Unit Type Qty Fire damper Diffuser Thermostat Wood/gas stove Emergency generator Other mechanical equipment fL 4- cL c..fc SLci4, Boiler/Compressor Qty 0-3 hp/100,000 btu 3-15 hp/500,000 btu 15-30 hp/1,000,000 btu 30-50 hp/1,750,000 btu 50+ hp/1,750,000 btu PERMIT APPLICATION NOTES - Value of construction — in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the permit center to comply with current fee schedules. Expiration of plan review — applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may grant one extension of time for additional periods not to exceed 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 International Building Code (current edition). I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDING OWNER OR AUTH 0 '. NT: Signature: Print Name: E f. L- Mailing Address: b 1 c_coetc. c 34-L- (10.Aci Day Telephone: City Date: 1 \ 1—►2� - 82—/%3 State Zip H:\Applications\Forms-Applications On Line\2011 Applications\Mechanical Permit Application Revised 8-9-11.docx Revised: August 2011 bh Page 2 of 2 Cash Register Receipt City of Tukwila Receipt Number R3518 DESCRIPTIONS PermitTRAK ACCOUNT QUANTITY PAID 19903;. M14-0202 Address: 401 BAKER BLVD pn: 0223100085 199:03, MECHANICAL $189.55 PERMIT ISSUANCE BASE FEE R000.322.100.00.00 0.00 $32.50 PERMIT FEE R000.322.100.00.00 0.00 $157.05 TECHNOLOGY FEE $9.48 TECHNOLOGY FEE TOTAL FEES PAID BY RECEIPT: R3518 R000.322.900.04.00 0.00 $9.48 $199.03 Date Paid: Monday, November 10, 2014 Paid By: ERIC WOODCOCK Pay Method: CREDIT CARD 05628C Printed: Monday, November 10, 2014 11:59 AM 1 of 1 ' CRWSYSTEMS Cash Register Receipt City of Tukwila DESCRIPTIONS ACCOUNT QUANTITY PAID PermitTRAK M14-0202 Address: 401 BAKER BLVD Apn: 0223100085 4739 MECHANICAL $47.39 PLAN CHECK FEE TOTAL FEES PAID BY RECEIPT: R3456 R000.322.102.00.00 0.00 $47.39 $47.39 Date Paid: Monday, November 03, 2014 Paid By: ERIC WOODCOCK Pay Method: CREDIT CARD 04608C Printed: Monday, November 03, 2014 2:22 PM 1 of 1 CAWSYSTEMS V INSPECTION NO. INSPECTION RECORD Retain a copy with permit <<<—a2o�' PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 96188 (206) 431-36Y0 Permit Inspection Request Line (206) 431 2 51 Project: --i Ct' Lb0n?ZIT— Type of Inspection: r , ►J AL Address: IAC) 1 a R(P Date Called: Special Instructions: Date Wanted: 1 � `'j I ("f- Ca.m: p:m. Requester: Phone No: (Approved per applicable codes. Corrections required prior to approval. COMMENTS: Inspector: _. ' paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection. J ,t \ 11 ., rn ,t,_Q. i .4 Date: INSPECTION RECORD Retain a copy with permit PECTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 438-9350 Project:-Tyype.of Q f.\-- 17 C: Ull` ( C---i Inspection:` (- OCYT IN) l.C.--- A dre s: Date Called: Special Instructions: Date Wanted- i (+ `'I 1 ta,m p.m. Requester: Phone No: QApproved per applicable codes. Corrections required prior to approval. COMMENTS: f- .'j this ram -;A.} -() &Jed -, C C•e-vv1I�i(vv4, him d P4)1 CI Jo" tvtf j / C inspectdr: EINSPECTION FEE REQU1k2ED. Prior` to next inspection. fee must be aid at 6300 Southcenter Blvd.. Suite 100. Catt to schedule reinspection. Date: f,., /L/ FILE COPY Permit No. No chances shaft be made to the scope of work without prior approval of Tukwila Building Division. ran submittal` fee-. Plan review approval is subject to errors and omission anUfaCtUrin, Inc. Approval of construction documents does not authorize the violation of any adopted code or ordinance. Receipt of approved Field Co. and • �.�t„�•,�r:,t _. owledged: Ey: Date: % o / l '- City of Tukwila BUILDING DIVISION I~I.wiyl _U FOR: 0 Mechanical l" Electrical I iumbing [ - as Piping Tukwila REVIEWED FOR CODE COMPLIANCE APPROVED NOV 04 2014 lArg— City of Tukwila BUILDING DIVISION Owner's Manual Model: RW1548 Rack -Washer RECEIVED CITY OF TUKWILA NOV 0 3 2014 PERl'lT CENTER cIus Intertek M ii„.1 =NW' LVO Manufacturing, Inc. 808 N. 2" Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Warranty LVO Manufacturing Inc. warrants equipment manufactured by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery except as noted below. LVO will not be held responsible for damage or unsatisfactory performance due to negligence, accident, alteration, unauthorized repair, improper installation or startup (see owner's manual), improper application, or improper maintenance (see owner's manual). Parts found, on factory inspection, to be defective in workmanship or materials during the warranty period will be replaced (parts and labor, not overtime), provided the Buyer returns the defective parts to LVO Manufacturing Inc. within 30 days, transportation prepaid. LVO Manufacturing Inc. will pay UPS 2nd Day Air shipping charges for parts (with the exception of excessively large or heavy items) covered on warranty if the machine is not operational. LVO Manufacturing Inc. reserves the right to make changes in design and construction of its products without imposing any obligation upon itself toward products previously manufactured. This warranty is in lieu of any other warranties, expressed or implied, made on the part of LVO Manufacturing Inc. who does not accept responsibility to any purchaser of its products for any representation or warranty made by dealers or salespersons beyond those herein expressed including any implied warranties of merchantability or fitness for a particular purpose. Warranty Procedure 1) Locate and record the 12 digit serial number located on the control box side of the rack washer. 2) Gather as much information about the problem as possible. 3) Call LVO Manufacturing Inc. at 1-800-346-5749 and request technical service. Prior to performing any warranty work, you must call the factory for a warranty authorization number (WA- ). This warranty authorization number must be on every invoice we receive for services rendered on the machine. Without this authorization number the invoice will not be paid. The warranty number must also be included with the defective part returned. 2 LVO Manufacturing, Inc. 808 N. el Avenue E., P.O. Box 188 Rock Rapids, L4 51246 www.lvomfg.eom (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Table of Contents Warranty 2 Table of Contents 3 4 5 Warnings & Cautions 6 7 Installation Instructions 8 Startup Procedures 12 Sequence of Operation 14 Operation of Machine 15 Preventative Maintenance 18 Trouble Shooting — Electric Machines 19 Trouble Shooting — Gas Machines 20 Trouble Shooting — Steam Machines 20 Trouble Shooting Flowchart 21 Parts List 23 RW 1548 Specifications Electrical Data Introduction Drawings: (Drawing scales are approximate) General View Four View — Electric Four View — Gas Concrete Pit Specifications Pit Clearance Specifications Stainless Steel Pit Liner Bun Pan Rack Cake Pan Rack Bowl Rack Ladder Diagram — Electric Ladder Diagram — Gas Electrical Schematic — Electric Electrical Schematic — Gas 3 27 28 29 30 31 32 33 34 35 36 37 38 39 LVO Manufacturing, Inc. 808 N. 2n`1 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 RW1548 Specifications Overall Dimensions Width — 59 '/2" Height — 92 '/2" (94 '/2" gas units) Wash Area —31'/2"x42"x 76 1/2" Depth — 67 '/2" Height above floor — 81 Y2" (Pit Models) Hot Water System 1" hot water supply required, union provided 140°F water required at the machine 168 GPH at 20 PSI (14 gal/cycle x 12 cycle/hr) Rinse booster: (2) 9 kW heating element in a 20 gallon rinse tank OR '/2" steam coil in a 20 gallon rinse tank (Steam Only) Full Load Amps 208 Volt 230 Volt 460 Volt Electric 132.3 121.7 61.8 Gas 94.8 87.8 44.9 Steam 44.8 42.6 22.3 Gas System (Gas Machines Only) '/2" gas supply Natural: 7" W.C. minimum inlet, 6" W.C. main manifold — 75,000 BTU Propane: 11" W.C. minimum inlet, 10" W.C. main manifold — 60,000 BTU 4" stainless steel chimney on back of machine Steam System (Steam Models Only) 3/4" steam line, 10-15 PSI 76 lbs/hr average — Injected 76 lbs/hr average — Recirculating Wash System 10 Hp & 5 Hp pumps in series recirculate approximately 240 GPM @ 55 PSI Heat: Electric — (1) 9 kW & (1) 4 '/2 kW, heating elements Gas — (3) 25,000 BTU rated infrared burners — 75,000 BTU total Propane — (3) 20,000 BTU rated infrared burners — 60,000 BTU total Injected & Recirculating Steam — 10 to 15 PSI, 37 lbs/hr average 65 gallon wash tank 1 '/2" copper drain 8" steam exhaust vent companion flange (Requires PVC, CPVC, or stainless steel field installed duct) 4 LVO Manufacturing, Inc. 808 N. 2n`I Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Electrical Data Electrical Data for model RW1548 - Electric 10 Hp Pump Motor 5 Hp Pump Motor Control Circuit Wash Heater (13 %2 kW total) Rinse Heater (two 9 kW) Total Running Current Exhaust Fan (Opt.) 208 Volt 28.0 14.8 2.0 37.5 50.0 132.3 2.0 Electrical Data for model RW1548 - Gas 10 Hp Pump Motor 5 Hp Pump Motor Control Circuit Rinse Heater (two 9 kW) Total Running Current Exhaust Fan (Opt.) 208 Volt 28.0 14.8 2.0 50.0 94.8 2.0 230 Volt 27.0 13.6 2.0 33.9 45.2 121.7 2.0 230 Volt 27.0 13.6 2.0 45.2 87.8 2.0 Electrical Data for model RW1548 - Injected or Recirculating Steam 10 Hp Pump Motor 5 Hp Pump Motor Control Circuit Total Running Current Exhaust Fan (Opt.) 208 Volt 28.0 14.8 2.0 44.8 2.0 230 Volt 27.0 13.6 2.0 42.6 2.0 460 Volt 13.5 6.8 2.0 16.9 22.6 61.8 1.0 460 Volt 13.5 6.8 2.0 22.6 44.9 1.0 460 Volt 13.5 6.8 2.0 22.3 1.0 Electrical Supply to the machine should exceed the figures by the amount required by local codes. Note: Changing the voltage of the machine in the field requires different heating elements. Contact the factory if this situation arises. 5 LVO Manufacturing, Inc. 808 N. 2" Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com • (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Warnings & Cautions General Warnings and Cautions: 1. Service work on the machine should be done by either a factory representative or qualified local service company. Contact the factory if the machine is under warranty. 2. Failure to follow the cleaning guidelines described in this manual will damage the machine and will void the warranty. Gas Model Warnings and Cautions: 1. Installation must conform to local codes and the National Fuel Gas Code, ANSI Z223.1. In Canada: Installation must be in accordance with CGA Standard CAN/CGA-B149.1, Natural Gas Installation Code or CAN/CGA-B 149.2, Propane Installation Code. FOR YOUR SAFETY: DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WARNING: IF YOU SMELL GAS, SHUT OFF THE GAS SUPPLY TO THE APPLIANCE, EXTINGUISH ANY OPEN FLAME, AND TEST ALL JOINTS WITH A SOAP SOLUTION. IF ODOR PERSISTS, CALL YOUR GAS SUPPLIER IMMEDIATELY. AVERTISSEMENT: SI UNE ODEUR DE GAZ EST DECELEE, COUPER L'ALIMENTATION EN GAZ DE L'APPAREIL, ETEINDRE TOUTES LES FLAMMES ET VERIFIER TOUS LES RACCORDS A L'AIDE D'UNE SOLUTION SAVONNEUSE. SI L'ODEUR PERSISTE, AVERTIR IMMEDIATEMENT LE FOURNISSEUR DE GAZ. 2. Instructions should also be posted in a prominent location describing what to do in the event that the smell of gas is detected in the vicinity of the machine. (This information can be obtained from your local gas supplier). 3. Do not obstruct the flow of ventilation and combustion air to the machine. 4. Gas model rack washers are equipped with an electronic ignition that automatically lights the burners when the power switch is turned to the "ON" position and there is enough water in the machine. To shut the burners off, the power switch should be turned to the "OFF" position. 6 LVO Manufacturing, Inc. 808 N. 2111 Avenue E., P.O. Box 188 Rock Rapids, Lk. 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Introduction This manual should be read and understood by everyone involved with the installation and operation of the rack washer. Keep this manual in a safe place for future reference. Extra copies or replacement copies can be purchased from the manufacturer. Service work on the machine should be done by either a factory representative or qualified local service company. Contact the factory if the machine is under warranty. The LVO rack washer is designed for use in bakeries, restaurants, schools, hospitals, and hotels, to clean pots, pans, bowls, and utensils. LVO rack washers are constructed of 14 gauge stainless steel (cabinets) and 12 gauge stainless steel (framework). The interior piping, rinse system, wash arms, and screens are stainless steel. The control panel is assembled with UL approved components and is housed in a stainless steel control box. Because of its sturdy construction, it will deliver years of powerful, thorough cleaning. The machine is equipped with a heating element in the rinse tank to boost the rinse water to a sanitizing 180°F at the inlet to the machine. A rinse tank heated with recirculated steam is an option available on some models. The wash tank on electric models incorporates one 9 kW and one 4 '/z kW heating elements for heating the wash water. The gas models use a series of (3) 25,000 BTU (20,000 BTU for propane) infrared burners. Steam models use either a direct injection system or a recirculated steam heating coil. The pump recirculates wash water at approximately 55 pounds per square inch of pressure. Each machine is equipped with two safety switches. The first is a low water cut-off, which shuts the machine off when the water level in the wash tank falls below the required level. The other safety device is a door switch, which prevents the machine from operating when the door is not completely closed. An electrical schematic for your machine is posted inside the control box cover. Detergent Feeders This machine must be operated with an automatic detergent feeder, including a visual means to verify that detergent is delivered or a visual or audible alarm to signal that detergent is not available for delivery. Power for the feeder can be provided by the pump supply connection in the control panel. See feeder equipment manual for additional information. 7 LVO Manufacturing, Inc. 808 N. 2°'l Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg. com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Installation Instructions Step 1 READ: Read and understand these instructions thoroughly before attempting any part of the installation process. WARNING: Not following these instructions may void warranty, cause damage to the equipment and/or cause injury to anyone involved in the installation or operation of this machine. A copy of the installation instructions and start-up procedure is printed on the yellow sheet attached to the side of the machine. EVERYONE involved with the installation must be familiar with all aspects of the installation procedure. Step 2 POSITIONING: The factory recommends leaving as much room as possible around the machine for future service work. No less than 16" should be allowed along the sides of the machine (36" for side with control box), and no less than 12" between the rear of the machine and the wall. Extra room around the machine will facilitate cleaning the washer area. Note: Gas models should be installed in a location free of drafts. Step 3 UNCRATING: Leave the machine fully crated until the washer is placed in the location where it is to be installed. Inside you will find the accessories for the machine. Among these will be the fan and the legs (if ordered). The legs are adjustable by turning the small end one way or the other. Legs are only required for gas models on combustible floors. When a pit is used, it can be installed prior to receiving the machine. There are two types of pit to choose from: concrete or stainless steel (see drawings). Concrete pits are the most common, and are usually installed by a general contractor. Note that the drain system will also need to be installed at this time. Generally, concrete pits are painted to make them waterproof. A stainless steel pit is available for installations in buildings with basements. The stainless pit can also be used as a liner with concrete poured around it. The stainless steel pit is equipped with a coupler to allow the plumber to connect the drain (see drawings). Prior to receiving the rack washer, the service lines can be stubbed in close to where the rack washer will be installed. This will speed up the completion of the installation once the machine is in place. There are many methods for setting the machine in the pit. Often, the machine is slid into the pit from the front. Hydraulic jacks, pry bars, and pallet jacks or a forklift are usually necessary 8 • LVO Manufacturing, Inc. 808 N. 2nr1 Avenue E., P.O. Box 188 Rock Rapids, L4 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 to accomplish the task. Keep in mind that the heaviest part of the machine is the back where the pumps are located. Once the machine is in the pit, the front floor grate(s) should be set in place. The machine should then be moved ahead to eliminate any gaps between the machine and grates, yet leaving enough space that the floor grate can be removed for periodic hosing down of the pit floor. Step 4 DRAIN: Provisions for the drain should be made next. The rack washer has a copper drain located as shown on the drawings (see specifications page for drain size). The drain should be plumbed according to local code. Local ordinance may require a grease trap, vent, and/or a floor sink. If required, these should be installed before the machine is installed. It is strongly recommended that unions be used to allow the machine to be easily moved. Failure to do so may void the warranty. Models that sit in a pit do not require a drain connection, as the wash tank drains directly into the pit. Step 5 WATER SUPPLY HOOK-UP: The factory recommends 140°F hot water at the machine (see specifications page for water line size). This may require a dedicated water heater for the rack washer. If hard water is present, the manufacturer recommends installing a water softener or calcium filter. Hard water deposits will shorten the life of many of the components on the rack washer, resulting in higher maintenance costs. Please note that a union is installed at the point of hook-up (see drawings). This will allow the machine to be moved for service and cleaning. The customer must furnish a shut-off valve on the supply side of the union. This shut-off should be easily accessible to the operator of the machine. Step 6 STEAM VENT: The machine is equipped with a collar for 8" duct work as shown on the drawings. This duct should be directly vented to the outside of the building. DO NOT vent into a wall, attic, or any other concealed space of the building, and avoid horizontal runs of duct. The factory recommends 8" plastic pipe or stainless steel duct for the vent. If stainless steel is used, the duct work should be installed with reverse joints so that the condensate inside the - vent can drain back into the machine without leaking, and all seams should be sealed with silicone sealant. Generally, the machine ships with a 700 cfm, 1/2 Hp (3/4 Hp on 50 Hz machines) squirrel cage fan. 9 LVO Manufacturing, Inc. 808 N. 2"`l Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 The fan and included adapter should be mounted and sealed with silicone directly to the flange on the top of the machine before the ductwork is installed. The ductwork attaches directly to the side discharge of the fan. Wire and flex conduit are provided to wire the fan directly into the control panel. A dedicated circuit breaker and contactor for the fan are provided. The fan is controlled by a timer and runs for a short time at the end of the cycle, and when the door of the machine is open. Note: Consult the factory before connecting any fan not supplied with the machine. Step 7 ELECTRICAL CONNECTIONS: The electrical connection to the machine should be made by a qualified electrician. All steps should be taken to insure that the supply voltage to the machine is the same as the rated voltage of the machine. Also, check that sufficient amperage is supplied to the machine (see specifications page for ratings). A main power shut-off, supplied by the customer, must be installed near the machine in a place easily accessible by anyone operating or servicing the machine. The line from the main shut-off to the machine should be watertight flex conduit. The factory strongly recommends that a few extra feet be used to allow the machine to be moved if necessary. The wire used. to supply the machine must be heavy enough to carry the amperage load of the machine. The first connection should be the main ground to the grounding lug at the lower right hand comer of the control panel. Next, the hook-up can be made to the main power block. Once the hook-up is complete, the circuit breakers in the control box of the washer must be checked to make sure they are in the "OFF" position. The main switch on the wall can then be tumed on to power the machine. Step 8 GAS CONNECTION (Gas Machines Only): A certified gas technician is required for the hook-up and final adjustments of the burners. This is necessary to insure proper inlet and manifold pressure for the gas machines (see spec page for gas pressure settings). Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the gas data plate agrees with that of the supply. The gas line hook-up must be made with a union at the location shown on the gas machine drawing (see spec page for gas line size). This line must have a shut-off valve (supplied by the customer) installed near the machine and accessible by anyone operating or servicing the machine. A 4" stainless steel gas chimney runs up the backside of the machine. A draft diverter is included with the machine (shipped inside the machine with the other accessories). The draft 10 LVO Manufacturing, Inc. 808 N. 2'1 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 WNW. lvomfg. com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 diverter must be installed on top of the factory installed chimney. The Type B gas flue can then be continued to the outside of the building per local codes. The initial start-up of the burners should not be done until the start-up procedures for the machine on the following pages have been completed. Step 9 STEAM CONNECTION (Steam Machines Only): A steam line is required to supply the steam injector or recirculated steam heat exchanger coil (see spec page for size of steam line). A strainer is already built into the machine but a union will be required in the supply line (supplied by the customer). The Specification sheet above lists the rated pressure and average steam consumption rate for the machine. 11 LVO Manufacturing, Inc. 808 N. 2"'' Avenue E., P.O. Box 188 Rock Rapids, PA. 51246 www.lvomfgcom (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Startup Procedures Warning: These instructions must be followed or damage to the machine will result. Step 1: Close drain valve. See drawings for location. On machines equipped with and Auto Drain option, the drain valve will automatically close when the Auto Fill button is pushed. Step 2: With the circuit breakers in the control panel of the machine in the "OFF" position and the main power supply to the machine connected, the ON -OFF switch on the button panel can be turned to the "ON" position. Note: The amber power light will not turn on until there is sufficient water in the machine. Step 3: Fill the machine by pressing the Auto Fill button. The machine will continue to fill for 90 seconds past the point where the low water protection device is energized, turning on the power light and temperature controllers. The machine is equipped with a low water protection device and will not run without sufficient water in the wash tank. Note: The machine has a door switch and will not operate with the door partially open. Step 4: With the machine full of water and with the door closed, press the start button and let the machine go through a complete cycle. The timers in the control panel will go through their sequence, lighting the wash and rinse lights on the front of the machine. The cycle is complete when the clear and red light go off and the amber light stays on. The pump will not run at this time because the pump circuit breaker in the control panel is in the "OFF" position. Step 5: Repeat Step 4 at least two times or until water can be heard spraying out of the rinse nozzles. This ensures that the rinse tank is full of water before the heating element is energized. Step 6: All circuit breakers in the control panel can now be switched to the "ON" position. This will energize the heating system in the wash and rinse tanks. Step 7: Check the pumps for proper rotation by pressing the start button and observing the wash pressure gauge on the front of the machine for 5 to 10 seconds. Then press the stop button. The wash pressure should be 45-60 psi. If the pressure is erratic and only rises to about 20 psi, the pumps are running backwards. The pumps will also have a noticeable growl when running backwards. The outside two wires that feed the power block in the control panel should be reversed. Run the pumps again to confirm that it is operating correctly. 12 l LVO Manufacturing, Inc. 808 N. 2u`1 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Step 8: With the power on, the wash and rinse heating systems should be checked. The rinse tank should take 5 to 10 minutes to reach 200°F and the wash should take approximately 60 minutes to reach 160°F. The times will vary depending on the temperature of the incoming water. Note: The rinse manifold gauge measures the temperature of the rinse water just before it enters the machine. Therefore, this temperature reading is only accurate while the machine is rinsing. If the machine is not reaching temperature, check to make sure that all the breakers in the control panel are in the "ON" position. If the wash tank is gas heated, make certain the main gas valve and the gas valve in the control panel are open. During initial start-up, gas machines may have to be turned on and off several times to bleed the air out of the gas lines. Wait about a minute after turning the machine off before turning it back on. If the machine still does not appear to be heating up properly, call LVO Manufacturing at 1-800-346-5749. Step 9: Adjust the pressure regulator (see location on drawings). The pressure should be set at 20 psi on the rinse gauge while the machine is rinsing. Variations in building water pressure may require the pressure to be increased or decreased from its factory setting. Step 10: Machines equipped with the Auto Fill option have a timer in the electrical panel that controls the fill valve. Adjust the timer so that the machine fills to the overflow tube (or until water just begins to run out of the machine's drain) when the Auto Fill button is pressed. Step 11: If the machine is equipped with the fan option, (see Step 6 in the Installation Instructions for a description of the fan options) verify that it is rotating in the correct direction. If the fan is blowing into the machine rather than out the vent, switch the two outside wires on the three phase connection in the control panel. Recheck to confirm proper rotation. Step 12: Replace all covers and peel off the plastic protective coating, tape, etc. from the machine that may have been used to prepare the machine for shipping. 13 LVO Manufacturing, Inc. 808 N. 2nid Avenue E., P.O. Box 188 Rock Rapids, IA 51246 WWW.lvomfg.coin (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Sequence of Operation • Power switch is switched "ON" • Control panel logic control is energized • Fill button energizes the fill solenoid • Low water safety switch closes terminals 1 and 4 in the control panel if there is sufficient water in the wash tank • Amber indicator light comes on • Wash and rinse temp controls are energized • Temp controls energize wash and rinse heating systems • Door safety switch is energized • Stop and Start buttons are energized • Start button is pushed energizing the internal timing functions of the logic control • Red indicator light is energized • Wash timer (Light, Medium, or Heavy) starts, energizing the pump contactor for set amount of time • Wash time runs out energizing the rest timer • After set amount of rest time, the rinse timer starts, energizing the rinse solenoid valve and clear indicator light • If the machine is equipped with the exhaust fan option, the fan timer runs for the set time when the rinse cycle is completed • After the rinse timer (or optional fan timer) has timed out, all timers are reset, and the red/clear indicator lights are de -energized 14 LVO Manufacturing, Inc. 808 N. 2" d Avenue E., P.O. Box 188 Rock Rapids, L4 51246 www.lvoutfg.com (712) 472-3734 1-800-346-5749 Fax (712) 4 7 2- 2203 Operation of Machine Initial Daily Startup 1. Check if the inside of the machine has been properly cleaned since its last use. If not, clean the machine (refer to Final Clean -Up on the following page for cleaning information). 2. Make sure scrap tray screens and the pump inlet screens are in place. WARNING: Do not operate washer without all screens in place. 3. Close the drain valve. 4. Turn power switch to "ON" position, allow approximately 5 seconds for the internal logic controller to power up, and push the Auto Fill button to fill the unit. 5. Allow wash and rinse temperatures to come up to recommended levels. 6. While machine is warming up, the first load can be prepared and placed in the machine. If the pans are excessively dirty, they should be pre-soaked and scraped before being placed in the rack. Pan preparation will reduce the need to change the wash water and will speed-up the entire washing process. The correct manner for loading the racks is illustrated on the drawings later in this manual. 7. Once the machine has reached the recommended temperatures, detergent should be added to the wash water. Detergent should be used according to the recommendations of the chemical supplier. A non -suds detergent is necessary and local water conditions should be considered when selecting the concentration of the detergent. An automatic soap dispenser should be installed at the job site by the chemical supplier. There should be a visible or audible means of determining detergent delivery. If they have any questions concerning the installation of their dispenser to the LVO rack washer, they can call the factory for advice (800-346-5749). The rack of pans can now be placed in the machine. The rack should be centered in the machine to subject the pans to the full force of the spray arms. WARNING: Loose items and glassware should not be put in the washer. The high pressure wash cycle will damage them and potentially the machine. Bowls or buckets can be washed by placing them in the bowl/utensil rack with the tops toward the lower side of the shelf to facilitate draining. The utensil basket is to be used to contain smaller items such as paddles, whisks, scrapers, etc. The utensil basket can be placed on top of the hold down rack and washed along with a load of bowls or buckets. CAUTION: When loading the machine make sure that nothing will obstruct the path of the wash arms. This will avoid damage to the machine and to the items being washed. 15 LVO Manufacturing, Inc. 808 N. 2'' Avenue E., P.O. Box 188 Rock Rapids, IA 51246 WWW.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 When loading bowls, pans, or buckets into the machine make sure they are loaded in a manner that will allow the wash water to drain out of them. 8. The machine cycle is completely automatic with adjustable wash, rest, and rinse timers. The timers are located in the control panel and are factory set to the following recommended values: Wash: Light 3 Min Medium 5 Min Heavy 7 Min Rest: 20 Sec Rinse: 60 Sec Fan (Optional) 30 Sec Select length of wash (Light/Medium/High) with the 3 position selector on the button panel and push the green start button to initiate the wash cycle. The red indicator light will come on. At the end of the wash cycle, the red light will stay on and the 20 sec rest will begin. The rest period allows the wash water and suds to drain from the pans. After the rest cycle, the rinse cycle begins. During the rinse cycle, the clear indicator light will come on. If the machine is equipped with a fan timer (see above for a description of the fan), the fan will start after the rinse is finished. After the rinse or fan cycle is finished, the red and clear lights will go off. The cycle is now complete. The amber power light will stay on as long as the power switch is in the "ON" position and there is enough water in the machine. 9. Throughout the day as the machine is being used, the scrap tray screens should be periodically removed from the machine, dumped out, washed out in the sink and replaced in the machine. Final Cleanup At the end of each day's use, the operator of the machine must clean the machine according to the following procedure: 1. heck and clean any plugged wash nozzles. Use a piece of wire to push any obstruction out of the nozzle into the wash arm. When all of the nozzles have been cleared, close the door; push the start button running the machine for a few seconds to blow the debris out of the wash arms. Push the red "STOP" button. If necessary, the wash arm assembly can be removed by pulling out the grip ring pin and sliding the assembly out of the hub. 2. Drain the machine. 16 LVO Manufacturing, Inc. 808 N. 2"'' Avenue E., P.O. Box 188 Rock Rapids, Lk 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 3. Remove the inside floor grates scrap trays, dump them out, and wash them off in the sink. 4. Spray down the inside of the machine. 5. Brush off the heating element (electric models) and anywhere that doesn't come clean from spraying with the hose. Note: On electric models, brushing the element is very important in prolonging the life of the element. 6. Check and clean the rinse nozzles with a piece of wire to keep them from plugging up with lime and scale. 7. Spray down the inside of the machine again. 8. Remove the pump inlet screen and clean it thoroughly in the sink. Note: While removing the screen be careful not to allow any debris to fall into the pump inlet opening. 9. Replace the pump inlet screen, scrap tray screens, and floor grates. 10. Close the drain and leave the machine empty of water until it is to be used again. 11. (For pit models only) Remove the front floor grate(s) and spray pit floor from front toward the rear. Clean the pit drain thoroughly. Water backup from a clogged drain will cause major burner damage! DO NOT allow overspray on the burner when cleaning. Burner firing problems will result. When cleaning is complete, replace the floor grate(s). 17 LVO Manufacturing, Inc. 808 N. 2ic1 Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Preventative Maintenance • Turn off power and drain machine, making sure it drains freely. • Check machine for general cleanliness. Make sure the pump screen and scrap trays are clean and properly in place. Wash heating elements (electric models only) must be cleaned on a daily basis for proper operation. Check for plugged wash and rinse nozzles. If necessary, the entire wash arm assembly can be removed by pulling out the grip ring pin and sliding the assembly out of the hub. These items are part of the daily maintenance schedule. o Check for excessive play in the hub/wash arm assemblies. Excessive wear can affect the wash pressure and shorten the life of some hub components. Hub repair kits are available from the factory. o Close drain valve and fill machine, making sure drain does not leak (some water may initially run out of the drain through the overflow). Run through a Light, Medium, and Heavy wash cycle, checking for proper timer operation. • Check if Power, Wash, and Rinse lights are working. • Check if pump pressure during wash cycle is within recommended range (45-60 psi). • Check if rinse pressure is approximately 20 psi. Note: This must be checked during rinse cycle for accurate reading. o Make sure steam exhaust fan is working properly. See Step 6 in the Installation Instructions for proper operation. • Allow machine to heat up to recommended temperatures, making sure the temperature controls are operating properly. Wash temperature and Rinse Tank temperature should be noted at this time. The rinse water temperature gauge is accurate only during rinse cycle and should be checked while machine is rinsing. Note: If a qualified technician is available, current readings for heating elements should be taken to ensure they are heating properly. o Machines with slide -up doors, door cables and connections should be inspected for damage or excessive wear and replaced if necessary. Make sure cable pulleys turn freely and door switch is still adjusted properly. o Pump motor(s) should be greased occasionally depending on usage. Once or twice yearly should be sufficient under normal use. Note: Items above marked • are easily identified visually and should be checked on a daily basis. Other items should be checked periodically, depending on usage. Time required for complete inspection may vary, depending on wash timer settings, heat up time, etc. One to two hours is a reasonable amount of time unless problems are encountered that need attention. If any problems or questions arise, call the factory for assistance. 18 LVO Manufacturing, Inc. 808 N. 2"`' Avenue E., P.O. Box 188 Rock Rapids, L. 51246 www.lvomfg. com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Trouble Shooting — Electric Machines Problem Cause Cure Machine won't run No power to machine Not enough water Door open Wash pressure too high Nozzles plugged Wash pressure too low Pump running backwards Pump screen clogged Excessive suds Missing wash nozzles Upper pump not starting Wash temperature too low Thermostat set too low Wash element blown Rinse temperature too low No rinse water Rinse does not shut off Utensils not clean Thermostat set too low Water supply too cold Rinse element blown Nozzles plugged Solenoid valve stuck Rinse strainer clogged Rinse solenoid stuck open Wash time too short Water too hard Wash temperature too low Detergent problem Improper stacking of utensils * WARNING: Do not set rinse thermostat above the boiling poin water decreases with increased elevation at approximately 2°F per 19 Check building power supply Fill machine until overflowing Close door tightly Remove debris from nozzles See Installation Instructions See Cleaning Instructions Change soap or use less Replace nozzles or wash arm Check pressure switch Adjust wash thermostat* Replace wash heating element Adjust rinse thermostat* Set building hot water at 140°F Replace rinse heating element See Cleaning Instructions Clean or replace solenoid valve Clean pressure regulator/strainer Clean or replace solenoid valve Use longer wash Install softener Adjust thermostat* 4onsult chemical supplier -See racking instructions t of water. The boiling point of 1000 ft of elevation. LVO Manufacturing, Inc. 808 N. 2" Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Trouble Shooting — Gas Machines (Same as electric model except for the following) Low wash temperature: 1. Check temperature control set point. 2. Check switches, fuses, and breakers that control the burners. 3. Check to be sure electrical power and gas supply have not been interrupted to the burners. 4. Check that all shut-off valves in the gas line and main gas valve are in the "OPEN" position. 5. Reset ignition control & try again. To reset control: a. Turn On -Off switch to "Off' position. b. Wait one minute, turn switch to "On" position. 6. If above steps do not light the main burner, call your local gas appliance service technician. Provide the person working on the machine with the ignition system information included with this owner's manual. WARNING: DO NOT ATTEMPT TO LIGHT BURNER MANUALLY Trouble Shooting — Steam Machines (Same as electric model except for the following) Low wash temperature: 1. Check temperature control set point. 2. Check boiler pressure. 3. Check to be sure electric signal is being sent to the steam solenoid. 4. Verify that the strainer in the steam line is open. 5. Check steam solenoid. WARNING: Do not set rinse thermostat above the boiling point of water. The boiling point of water decreases with increased elevation at approximately 2°F per 1000 ft of elevation. 20 LVO Manufacturing, Inc. 808 N. 2n`t Avenue E., P.O. Box 188 Rock Rapids, L4 51246 www.lvoudg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Trouble Shooting Flowchart Rack Washer Doesn't Run Does the power ligh illuminate when the power switch is turned to the "on" position? Yes No • Is the wash tank filled with water (water visible above scrap trays)? 4 No See Next Page Yes • Is there incoming 3-phase power at the control panel? No Fill the wash tank. Yes Is there power on the primary side of the transformer? No Correct incoming power supply problems Yes • Is there power on the output side of the secondary transformer fuse? No Check primary fuses on control panel Yes Verify the low water cut-off is working by checking for power at terminal #4 on the lower terminal block strip. No Secondary transformer fuse is blown or the transformer is defective. Ca11 LVO Mfg. for technical support 21 Defective or damaged low water cut-off LVO Manufacturing, Inc. 808 N. 2"`' Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Does the wash light illuminate when the start button is pushed? No Is the pump circuit breaker tripped in the control panel? Yes Is the door fully closed? No Yes • Check the door switch for proper adjustment and function. No Is the overload relay tripped on the motor start for the pump? Yes Reset the circuit breaker No Call LVO Mfg. for technical swoon. Push the reset button. 22 10. Close the door LVO Manufacturing, Inc. 808 X 2id Avenue E., P.O. Box 188 Rock Rapids, Lk. 51246 www.lvomfg.com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Part Number 517-5001 517-5015 517-5018 130-2048 517-5024 130-2025 130-2023 130-2024 130-2047 130-2055 512-5011 512-5015 512-5008 130-2056 517-5011 Part Number 509-5153 509-5151 509-5133 509-5134 509-5060 509-5096 Rack Washer Replacement Parts List RW1548 Miscellaneous Parts Description Adjustable Leg Door Latch Door Latch Strike Inside Door Handle Release Door Hinge Pump Screen Center Scrap Tray Side Scrap Tray Rinse Tank — Electric Heat Rinse Tank —Steam Heat American Fan with Squirrel Cage Squirrel Cage for American Fan 1/4 Hp Motor for American Fan American Fan Assembly with Motor Rack Caster Gauge Parts Description Temperature Control Temperature Control Sensor, 15' Temperature Display — Rinse Manifold Temperature Display Sensor, 10' Pressure Gauge, 2 1/2" Pressure Gauge Snubber 23 ) LVO Manufacturing, Inc. 808 N. 2" Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg.com (71.2) 472-3734 1- 800- 346- 5749 Fax (712) 472-2203 Heating Parts Part Number Description 509-5001 Wash Element, 4 '/2 kW 208 Volt 509-5002 Wash Element, 4 Y2 kW 230 Volt 509-5003 Wash Element, 4 '/2 kW 460 Volt 509-5004 Wash & Rinse Element, 9 kW 208 Volt 509-5005 Wash & Rinse Element, 9 kW 230 Volt 509-5006 Wash & Rinse Element, 9 kW 460 Volt 509-5132 High Limit Thermostat 509-5016 Infrared Burner 509-5026 Y2" Steam Injector — Injected Steam 510-5164 1/2" Steam Solenoid 509-5050 Direct Spark Ignition Gas Valve 509-5051 Direct Spark Ignition Control Module 509-5052 Spark Igniter 509-5053 Flame Sensor 509-5064 Ignition Cable, 102" 509-5094 5"-7" Gas Regulator Conversion Kit 509-5097 7"-11" Gas Regulator Conversion Kit 511-5127 Sensor Wire 509-5099 LP Gas Orifice, #54 509-5100 Natural Gas Orifice, #'l 5 24 LVO Manufacturing, Inc. 808 N. 2lld Avenue E., P.O. Box 188 Rock Rapids, IA 51246 www.lvomfg. com (712) 472-3734 1-800-346-5749 Fax (712) 472-2203 Wash System Parts Part Number Description 103-2025 Hub Assembly 103-2049 Hub Repair Kit 510-5128 5 Hp Pump Motor, 208-230/460 Volt 510-5129 10 Hp Pump Motor, 208-230/460 Volt 510-5089 5 Hp Pump & Motor Assembly 510-5090 10 Hp Pump & Motor Assembly 510-5102 5 Hp Pump Impeller 510-5103 10 Hp Pump Impeller 510-5096 Pump Seal Kit 510-5092 Brass Sleeve 510-5095 Extension Bracket Gasket 519-5038 Hub Grip Ring Pin 130-2010 Wash Arm Assembly Drain System Parts Part Number Description 510-5145 1 '/2" NPT Ball Valve 510-5045 1 %2" Motorized Ball Valve Rinse & Fill System Parts Part Number Description 510-5011 Rinse Nozzle, '/4" GG 10 510-5185 1" 24VAC Solenoid 510-5050 1" Pressure Regulator 510-5052 1" Vacuum Breaker 510-5009 %2" Ball Valve 514-5057 3/a" x 12' Spray Hose 519-5009 Brass Swivel 519-5027 tl Spray Gun 519-5024 Spray Gun Repair Kit 25 A. 8" Steam Vent B. Rinse Pressure Guage C. Rinse Tank Temp Guage D. Rinse Manifold Temp Guage E. Wash Water Temp Guage F. Wash Pressure Guage G. Control Box Cover H. Rinse Cycle Light I. Wash Cycle Light J. Stop Button K. Wash Cycle Selector L. Start Button M. Power Light N. Power Switch 0. Auto Fill Button P. Door Handle Q. Pit Support Angle Pan Washers LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Ga. - Finish - Scale 1:20 Name: Overview Rev. - 1/10/2012 RW1548 Phone: (712) 472-3734 C. VVoiwoocl No. 130-1003 27 8" Steam Vent 40 1/4" Hot Water Connection Rear View 18" arb 1 11 671 /2" 47 /4" 0 Top View 501 /4" 591 /2" • •- 21 /2" 0 a 0 0 0 4 00 • Side View Front View Note: Pumps not shown 1 81 1 /2" 921 /2" 11" Pan Washers LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Ga. - Finish - Scale 1:25 Name: Informative Rev. - 1/9/20/2 RW1548 Electric Phone: (712) 472-3734 c. wo1woad No. 130-1001 28 31 /4" Gas Connection 0 8" Steam Vent 421 /4" Hot Water Connection Side View 4" Gas Flue ,. 1 251/4 18" 671/2" 47114" Cam' L. Top View 501 /4" 591 /2" ► -di— 21 /2" 0 0 O Q 0 a 00 Note: Pumps not shown 11 Front View 81 1 /2" 94 /2" 13" Pan Washers LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Ga. - Finish - Scale 1:25 Name: Informative Rev. - 1/10/2012 RW1548 Gas Phone: (712) 472-3734 No. 130-1101 29 a) U NU CDt6 a) CIS N 12 = O O U CE6 L a) CO 5) w� C) 0 0 — J C a. 0 O � Co OCV O NET: 7:3 la ZQ (C Pit Dimensions E Z co 2 co 0 a) I..L 30 a +, -1- 16" Min. -► co O F- CL. "E" O LL i U ti O O� c U N X N E O N L V O Cti 2 8.2 O N N CO O M — U O-cF 2Q O� T Pit Clearance E co Z N co 0 Z a) U C1? r-j Cco cri 0 a) Ct 31 Stainless pit liner ri O 0 I. a) CDcn Y O cii a) Zr) C V) a)T7 - _ as O O y U 2 Ws a)4- CD a) • o a) E -c,- C c Erig C O Q a) C .--. ZV� - C - -ca Q CL to 8-5O 2 \ _ c N a) 0 (/) O Co O O 0 a) E E z z a) U U) N CN 0 32 Pan Washers LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Finish - Rev. - Phone: (712) 472-3734 Overall Veiw Ga. - Scale 1:12 1/10/2012 c. Uloiwaod' Top View Note: Load all pans facing same dirrection Name: Bun Pan Rack RW1548 No. 116-2001P 33 Note: Load all pans facing out LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Ga. - Finish - Scale 1:10 Name: Cake Pan Rack Rev. - 1/10/20/2 RW1548 Phone: (712) 472-3734 cVVoiwood No. 116-2101P 34 Bowls should be loaded to allow water to drain out. Pan Washers LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Ga. - Finish - Scale 1:10 Name: Bowl Rack Rev. - 1/10/2012 Phone: (712) 472-3734 C. Woiwood No. 116-2201P 35 0L1 ®L2 0L3 0 0 J 3 PHASE POWER DISTRIBUTION BLOCK C)FUSE1O —CcFUSEp PUMP 1 BREAKEHo-axo 674-o—H F—o-rXxo 614-o-1 F--o-O jo RINSE HEAT BREAKER 0 O-1 6 off 610-1 WASH HEAT BREAKER 0 O-H 0-14-0-1 Off`' -1 FAN BREAKER O O—I III-�T-- ••T0Y` JJ`" 5HP & 10HP PUMP MOTOR (2) 9KW RINSE HEATERS 9KW & 4.SKW WASH HEATERS 6-14-8-11-0-010-0 FAN MOTOR ohoH f- 0 X -o ON (ter POWER OFF G (j 460 230 208 0 FUSE C LOW WATER CUTOFF .250 KVA 24V 115V WASH TEMP CONTROL H\ HIGH LIMIT RINSE TEMP CONTROL WASH CONTACTOR RINSE HIGH LIMIT CONTACTOR T1�Ta2 DOOR SWITCH —0 - O START WASH SELECTOR ()FIL- L0 LT MED O Y LINE LOGO PIT HWCO O O AUTO DRAIN 0 FILL SOLENOID / \ PUMP CONTACTOR PRESSURE PUMP SWITCH CONTACTOR / / RINSE T3 f1 T4 SOLENOID FAN CONTACTOR CLOSE OPEN DRAIN DRAIN WITH (OPT.) AM FAN, AUTO FILL, AUTO DRAIN, PIT PROTECTION Pan Washers LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Ga. - Finish - Scale 1:1 Rev. - 1/11/2012 Name: Ladder Diagram RW1548 Electric Phone: (712) 472-3734 c wo1wood No. 124L1150 36 ®L1 OL2 (5)L3 3 PHASE POWER DISTRIBUTION BLOCK CIFUSEO —CIFUSE TO WASH COMMON BREAKER PUMP _BREAKER O O—{--O-j-O 6 oH Ho-O r0 RINSE HEAT BREAKER RINSE HEAT BREAKER 0 O—+ 0 - 0- 0 - 0--H FAN BREAKER O 0—I-0-ai-0 5HP & 10HP PUMP MOTOR 9KW RINSE HEATER 9KW RINSE HEATER 0 0 f FAN —I MOTOR 6-74-o-H I—o-aa-o S87D IGNITION CONTROL MODULE TO IGNITOR\ TO FLAME SENSOR\ 25V VALVE 25V VALVE GND MAIN GAS VALVE MV MV GND ON (; POWER OFF CIFUSEb cr 460 230 208 0 LOW WATER CUTOFF 24V II5V .250 KVA [�qIGNITION \ \W SH HIGH LIMIT WASH TEMP CONTROL BREAKER MODULE H\R RINSE TEMP CONTROL HIGH LIMIT RINSE CONTACTOR \ _ / Tl�TO2 DOOR SWITCH ` fbr' 0 - 0 START WASH SELECTOR 0FIL- L0 LT 0 �2 HVY LINE N 0 V A, LOGO PIT HWCO 0 0-- AUTO DRAIN O / \ FILL SOLENOID \ _ / / \ PUMP CONTACTOR PRESSURE PUMP SWITCH CONTACTOR \_/ O / \ RINSE T3 T4 SOLENOID FAN CLOSE OPEN CONTACTOR I©I DRAIN DRAIN WITH (OPT.) AM FAN, AUTO FILL, AUTO DRAIN, PIT PROTECTION Pan Washers LVO Manufacturing, Inc. 808 N 2nd Ave E Rock Rapids, IA 51246 Mat. - Ga. - Finish - Scale 1:1 Rev. - 1/11/2012 Name: Ladder Diagram RW1548 Gas Phone: (712) 472-3734 CVVoiwood No. 124L1155 37 CEO TO PWR\--0= SEE FUSE TABLE CO 0 m 0 x iC s0 0 -* i 1 t0)-- emp on ro auge Output Supply Hot Corn 24 VAC Limit (Rinse) R r (Wash) W P10 0 0 0 0 0 6 0 P2 11 12 13 14 15 16 17 18 LOGO 1 Q2 Q3 Q 0 0 0 0 0 0 P1 P2 19 110 III 112 5 Q6 Q7 Q8 99 99 TOIOHPPUMP Aj=Gee oAGo- e o CONTACTOR N.O. SOAP P2 P1 T3 T4 W R C H T1 T2 1 4 FILL AUXILIARY 1 eeeeeeee ee Q 7 To2a��yy1,1,yPPP), � 1,yy SOAP DISPENPENSER\ LVO Manufacturing, Inc 808 N 2nd Ave E Rock Rapids, IA 561246 Phone: (712) 472-3734 P2 TP PRESSURE SWITCH P1 TO PRESSURE SWITCH T3 TO RINSE SOLENOID T4 TO RINSE SOLENOID W - FROM WASH HIGH LIMIT (Purple) R - FROM RINSE HIGH LIMIT (Yellow) C - TO TEMP CONTROL SUPPLY H - TO TEMP CONTROL SUPPLY T1 - TODOOR SWITCH T2 - TO DOOR SWITCH 1 - TO LOW WATER FLOAT 4 - TO LOW WATER FLOAT FILL - TO FILL SOLENOID Mat. PROG. L24-AF-AD-FN-LW-PF Scale 1:1 FILL BUTTON CD CD m 2 m CD 3 CD m 4 m -W 5 CD 7m 6 CD m 7 m CD 8 CD m 9 m m10CD CD 11 CD m 12 m m 13 m m 14 CD 0) m v m Z 0 o - () Ax - to i o� CCoo � x r G) m — t m INPUTS TIMERS 1 - LOW WTR CUT OFF B05 - WASH 03 MIN. 2 - DOOR SWITCH B20 - WASH 05 MIN. 3 - STOP B21 - WASH 07 MIN. 4 - START B08 - REST 20 SEC. 5 - LIGHT WASH B09 - RINSE 60 SEC. 6 - MEDIUM WASH B12 - FAN 60 SEC. 7 - HEAVY WASH B16 - AUTO FILL 60 SEC. 8 - AUTO FILL RELAY OUTPUTS FUSE TABLE Q1 - FILL SOLENOID 24V Q2 - RED LIGHT PRI. SEC. Q3 - WASH 208 V 3 AMP 12 AMP Q4 - RINSE 230 V 3 AMP 12 AMP Q5 - AM. FAN 460 V 2 AMP 12 AMP Q8-LWCO Name: 24V SCHEMATIC Ga. - Finish - 7/16/2010 RW1548-E AUTO FILL & AM FAN Rev. - M r L., No. 124-1150 • GD 0 O O 0 0 0 0 0 O 0 0 O 0 0 O Q+ 0 0 OQJ 0 0 0 d4 PUMP 10HP 0 0 0 0 PUMP 5HP 0 0 TO PWR o®o. SEE FUSE TABLE 011 110 O Q 0 0 O RINSE 9KW 0 0 0 0 0 0 0 TO PWR TO PWR /a . 0 0 m 0 co 0 O 0 RINSE n 9 KW 0 0 0? 0 0 0 FAN n 0 0 0 0 0 0 0 0 TO PWR 0 \m 0 0 0 0 0 0 �PW, TO PWR co 0 >< T x 0 0 0 0 emp on ro auge Output Supply Hot Cam 24 VAC Limll (Rinse) R r (Wenh) W CD 1 CD m 2 m m m 3 4 m a) m 5 m m 6 m m 7 m CD 8 m m 9 m m m 10 11 m m CD 12 m P1 O O O O O P2 11 12 13 14 5 LOGO O 16 17 18 QI Q2 Q3 Q4 0• 0• 0• •e V 0 0 0 0 P1 P2 19 ILO III 112 Q5 Q6 Q7 Q8 0• 44 44 S• 13 CD 0 0 1. TO 10HP PUMP e: CONTACTOR N.O. AUXILIARY TO 24VAC SOAP DISPENSER\ SOAP e P2 P1 T3 T4 W R C H T1 T2 00 4 FILL e e e e e e e e yy1'y1'1'1•1' 1'k LVO Manufacturing, Inc 808 N 2nd Ave E Rock Rapids, IA 561246 Phone: (712) 472-3734 0 0 C 0 11 To Wash 0 Heat BIgnitor ? Flame Sensor Valve GND P2 TP PRESSURE SWITCH P1 TO PRESSURE SWITCH T3 TO RINSE SOLENOID T4 TO RINSE SOLENOID W - FROM WASH HIGH LIMIT (Purple) R - FROM RINSE HIGH LIMIT (Yellow) C - TO TEMP CONTROL SUPPLY H - TO TEMP CONTROL SUPPLY T1 - TODOOR SWITCH T2 - TO DOOR SWITCH 1 - TO LOW WATER FLOAT 4 - TO LOW WATER FLOAT FILL - TO FILL SOLENOID Mat. PROG. L24-AF-AD-FN-LW-PF Scale 1:1 FILL BUTTON m 14 CD —0m03 mz (> o> Cia cti oo z 2 CD —12 r O o 2 C/) -Im INPUTS TIMERS 1 - LOW WTR CUT OFF B05 - WASH 03 MIN. 2 - DOOR SWITCH B20 - WASH 05 MIN. 3 - STOP B21 - WASH 07 MIN. 4 - START B08 - REST 20 SEC. 5 - LIGHT WASH B09 - RINSE 60 SEC. 6 - MEDIUM WASH B12 - FAN 60 SEC. 7 - HEAVY WASH B16 - AUTO FILL 60 SEC. 8 - AUTO FILL RELAY OUTPUTS FUSE TABLE Q1 - FILL SOLENOID 24V Q2 - RED LIGHT PRI. SEC. Q3 - WASH 208 V 3 AMP 12 AMP Q4 - RINSE 230 V 3 AMP 12 AMP Q5 - AM. FAN 460 V 2 AMP 12 AMP Q8-LWCO Name: 24V SCHEMATIC Ga. - Finish - 7/16/2010 RW1548-G AUTO FILL & AM FAN Rev. - No. 124-1155 PERMIT COORD COPY PLAN REVIEW/ROUTING SLIP PERMIT NUMBER: M14-0202 DATE: 11/03/2014 PROJECT NAME: TOP POT DOUGHNUTS SITE ADDRESS: 401 BAKER BLVD X Original Plan Submittal Response to Correction Letter # Revision #_ Revision # _ before Permit Issued after Permit Issued DEPARTMENTS: Building Division Public Works �/ 11-244 Fire Prevention Planning Division Structural Permit Coordinator El PRELIMINARY REVIEW: Not Applicable ❑ (no approval/review required) DATE: 11/04/14 Structural Review Required REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: DUE DATE: 12/02/14 Approved Corrections Required (corrections entered in Reviews) Notation: Approved with Conditions Denied (ie: Zoning Issues) \e t 't 1 S � \ L( REVIEWER'S INITIALS: DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: 12/18/2013 C F M HEATING AND COOLING TNC Page 1 of 2 Washington State Department of Labor & Industries C F M HEATING AND COOLING INC Owner or tradesperson CLANCY, SHAUN P Principals CLANCY, SHAUN P, PRESIDENT Doing business as C F M HEATING AND COOLING INC WA UBI No. 602 361 244 PO BOX 3205 KIRKLAND, WA 98083 425-821-1293 KING County Business type Corporation License Verify the contractor's active registration / license / certification (depending on trade) and any past violations. Construction Contractor Active. Meets current requirements. License specialties GENERAL License no. CFMHEHC969CD Effective — expiration 02/04/2004— 02/04/2016 Bond DEVELOPERS SURETY & INDEM CO Bond account no. 798903C Received by L&I 12/17/2008 Bond history Insurance AMERICAN FIRE & CASUALTY CO Policy no. BKA54333410 Received by L&I 01/09/2014 Insurance history $12, 000.00 Effective date 02/04/2009 Expiration date Until Canceled $1,000,000.00 Effective date 02/04/2011 Expiration date 02/04/2015 https://secure.lni.wa.gov/verify/Detail.aspx?UBI=602361244&LIC=CFMHEHC969CD&SAW= 11/10/2014