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Permit M15-0031 - SEATTLE GOURMET FOODS - EXHAUST FANS, HEATER, MAKE-UP AIR UNITS ETC
SEATTLE GOURMET FOODS 1820 SEGALE PARK B DR M15-0031 Parcel No: Address: City of Tukwila Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Inspection Request Line: 206-438-9350 Web site: http://www.TukwilaWA.gov MECHANICAL PERMIT 3523049119 Permit Number: M15-0031 18200 SEGALE PARK B DR Project Name: SEATTLE GOURMET FOODS Issue Date: 4/14/2015 Permit Expires On: 10/11/2015 Owner: Name: Address: SEGALE PROPERTIES LLC PO BOX 88028 , TUKWILA, WA, 98138 Contact Person: Name: HEATH HAM BLEN Phone: (253) 939-5501 Address: 4102 B PLACE NW , AUBURN, WA, 98001 Contractor: Name: UNIVERSAL REFRIGERATION INC Address: 4102 "B" PL NW , AUBURN, WA, 98001 License No: UNIVERI159RF Lender: Name: Address: Ill Phone: (253) 939-5501 Expiration Date: DESCRIPTION OF WORK: INSTALL 3 EXHAUST FANS, 1 UNIT HEATER, 2 OWNER SUPPLIED MAKE UP AIR UNITS, 1 DUCT COLLECTION SYSTEM, VENT OWNER SUPPLIED OVENS WITH COMBINATION AIR, INSTALL COMBUSTION AIR DUCTWORK FOR OWNER SUPPLIED BROILER, INSTALL 2 OWNER SUPPLIED TYPE II NON GREASE HOOD, VENT OWNER SUPPLIED RACK WASHER. Valuation of Work: $0.00 Type of Work: NEW Fuel type: GAS Fees Collected: $1,288.18 Electrical Service Provided by: PUGET SOUND ENERGY Water District: HIGHLINE Sewer District: TUKWILA SEWER SERVICE Current Codes adopted by the City of Tukwila: International Building Code Edition: International Residential Code Edition: International Mechanical Code Edition: Uniform Plumbing Code Edition: International Fuel Gas Code: 2012 2012 2012 2012 2012 National Electrical Code: WA Cities Electrical Code: WAC 296-46B: WA State Energy Code: 2014 2014 2014 2012 Permit Center Authorized Signature: uy Date: I hearby certify that I have read and examined this permit and know the same to be true and correct. All provisions of law and ordinances governing this work will be complied with, whether specified herein or not. The granting of this permit does not presume to give authority to violate or cancel the provisions of any other state or local laws regulating construction or the performance of work. I am authorized to sign and obtain this development permit and agr to the conditions attached to this permit. Signature: Print Name: wL Loe^iitt/-o-3^� Date: 51/4a S This permit shall become null and void if the work is not commenced within 180 days for the date of issuance, or if the work is suspended or abandoned for a period of 180 days from the last inspection. PERMIT CONDITIONS: 1: Work shall be installed in accordance with the approved construction documents, and any changes made during construction that are not in accordance with the approved construction documents shall be resubmitted for approval. 2: All permits, inspection record card and approved construction documents shall be kept at the site of work and shall be open to inspection by the Building Inspector until final inspection approval is granted. 3: Readily accessible access to roof mounted equipment is required. 4: All construction shall be done in conformance with the Washington State Building Code and the Washington State Energy Code. 5: Remove all demolition rubble and loose miscellaneous material from lot or parcel of ground, properly cap the sanitary sewer connections, and properly fill or otherwise protect all basements, cellars, septic tanks, wells, and other excavations. Final inspection approval will be determined by the building inspector based on satisfactory completion of this requirement. 6: All plumbing and gas piping work shall be inspected and approved under a separate permit issued by the City of Tukwila Building Department (206-431-3670). 7: All electrical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center. 8: VALIDITY OF PERMIT: The issuance or granting of a permit shall not be construed to be a permit for, or an approval of, any violation of any of the provisions of the building code or of any other ordinances of the City of Tukwila. Permits presuming to give authority to violate or cancel the provisions of the code or other ordinances of the City of Tukwila shall not be valid. The issuance of a permit based on construction documents and other data shall not prevent the Building Official from requiring the correction of errors in the construction documents and other data. 9: ***MECHANICAL PERMIT CONDITIONS*** 10: All mechanical work shall be inspected and approved under a separate permit issued by the City of Tukwila Permit Center (206/431-3670). 11: Manufacturers installation instructions shall be available on the job site at the time of inspection. 14: The attached set of building plans have been reviewed by the Fire Prevention Bureau and are acceptable with the following concerns: 18: The ovens shall comply with International Fire Code Chapter 30 for class B ovens. 17: Install a thermal controlled shut-off for the dust collection system using two sensors. One sensor will be placed on the trunk line and the other at the intake to the collector. Both sensors will be set to 200 degrees Farenheit. Also ensure the dust collection system is properly grounded. 13: Sprinkler coverage around unit heaters needs to comply with section 8.3.2.5 and figure 8.3.2.5 of NFPA 13 (2013 edition). 19: All new sprinkler systems and all modifications to existing sprinkler systems shall have fire department review and approval of drawings prior to installation or modification. New sprinkler systems and all modifications to sprinkler systems involving more than 50 heads shall have the written approval of Factory Mutual or any fire protection engineer licensed by the State of Washington and approved by the Fire Marshal prior to submittal to the Tukwila Fire Prevention Bureau. No sprinkler work shall commence without approved drawings. (City Ordinance No. 2436). 12: Contact The Tukwila Fire Prevention Bureau to witness all required inspections and tests. (City Ordinances #2436 and #2437) 15: Any overlooked hazardous condition and/or violation of the adopted Fire or Building Codes does not imply approval of such condition or violation. 16: These plans were reviewed by Inspector 511. If you have any questions, please call Tukwila Fire Prevention Bureau at (206)575-4407. PERMIT INSPECTIONS REQUIRED Permit Inspection Line: (206) 438-9350 1400 FIRE FINAL 1800 MECHANICAL FINAL 0701 ROUGH -IN MECHANICAL CITY OF TUKWILA Community Development Department Permit Center 6300 Southcenter Blvd., Suite 100 Tukwila, WA 98188 http://www.TukwilaWA.gov Mechanical Permit No. Project No. Date Application Accepted: Date Application Expires: iv* 001 (For office use only) MECHANICAL PERMIT APPLICATION Applications and plans must be complete in order to be accepted for plan review. Applications will not be accepted through the mail or by fax. **please print** SITE LOCATION Site Address: 1g2Q7 Sat V{Z Tenant Name: SEA�1 t�ou2wtkt' C-0�� S PROPERTY OWNER Name: sec0, is ---aRo�tra.t4es t__ . , Address: c7.Qt (nOZ$ City 0 kw i ` A State:.` A Zip:q% in CONTACT PERSON — person receiving all project communication Name: uc �� Address: 4102 B P1 NW City: Auburn State: WA Zip: 98001 Phone: (253) 939-5501 Fax: (253) 735-3432 Email: @universalrefrig.com King Co Assessor's Tax No.: 3Sz- O4q i iq Suite Number: 7) Floor: New Tenant: [+1 Yes ❑ ..No MECHANICAL CONTRACTOR INFORMATION Company Name: Universal Refrigeration Address: 4102 B P1 NW City: Auburn State: WA Zip: 98001 Phone: (253) 939-5501 Fax: (253) 735-3432 Contr Reg No.: UNNERI 159RF Exp Date: 04/01/2015 Tukwila Business License No.: $1)5 099 312)...1 Valuation of project (contractor's bid price): $ Describe the scope of work in detail: 5i o tt /\ txll‘, CANS t( UN '1 Lkt►L1x. t(z) &p3b,t SI' iQb M441: U� AtQ '4'1 t %1>)44j- 'bc.•ot) SLroLINA VENt- owwk.a.SO' �:Ec� ores (alLbwtbOSror Pk. t -4JS%4 iAw1lOSt.go..1 Ai2't o Lkofl OtZtan.Sbdp?‘ibC) lio'411R 1 tnliirn�l Mck.ultrtSolti?k .3 9plo Use: Residential: New ❑ f Replacement ❑ it-pN at Loeb thvat. don}eRSu*itg) Commercial: New Replacement ❑ `--R^ Wpebk.ty . Fuel Type: Electric ❑ Gas Q Other: H: Applicatiom\Fomts-Applications On Line\2011 Applications\Mechanical Permit Application Revised 8-9-11.docx Revised: August 2011 Page 1 of 2 bh Indicate type of mechanical work being installed and the quantity below: Unit Type Qty Furnace <100k btu Furnace >100k btu Floor furnace Suspended/wall/floor mounted heater ) Appliance vent Repair or addition to heat/refrig/cooling system Air handling unit <10,000 cfm Unit Type Qty Air handling unit >10,000 cfin Evaporator cooler Ventilation fan connected to single duct Ventilation system Hood and duct Z. Incinerator — domestic Incinerator — comm/industrial Unit Type Qty Fire damper Diffuser Thermostat Wood/gas stove Emergency generator Other mechanical equipment 04 MY L Boiler/Compressor QtY 0-3 hp/100,000 btu 3-15 hp/500,000 btu 15-30 hp/1,000,000 btu 30-50 hp/1,750,000 btu 50+ hp/1,750,000 btu PERMIT APPLICATION NOTES - Value of construction — in all cases, a value of construction amount should be entered by the applicant. This figure will be reviewed and is subject to possible revision by the permit center to comply with current fee schedules. f• Expiration of plan review — applications for which no permit is issued within 180 days following the date of application shall expire by limitation. The building official may grant one extension of time for additional periods not to exceed 90 days each. The extension shall be requested in writing and justifiable cause demonstrated. Section 105.3.2 International Building Code (current edition). I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICATION AND KNOW THE SAME TO BE TRUE UNDER PENALTY OF PERJURY BY THE LAWS OF THE STATE OF WASHINGTON, AND I AM AUTHORIZED TO APPLY FOR THIS PERMIT. BUILDINGLOR OWN Signature: 1IQZED AGENT: Print Name: 1.keratA Il►AvNloltm Mailing Address: 4102BP1NW H:VtpplicatiomWonns=Applications On Line\2011 Applications\Mechanical Permit Application Revised 8-9-11.docx Revised: August 2011 bh Date: 3I211115 Day Telephone: (253) 939-5501 Auburn WA 98001 City State Zip Page 2 of 2 DESCRIPTIONS PermitTRAK ACCOUNT QUANTITY PAID $1,040.45 M15-0031 Address: 18200 SEGALE PARK B DR Apn: 3523049119 $1,040.45 MECHANICAL $990.90 PERMIT ISSUANCE BASE FEE R000.322.100.00.00 0.00 $32.50 PERMIT FEE R000.322.100.00.00 0.00 $958.40 TECHNOLOGY FEE $49.55 TECHNOLOGY FEE TOTAL FEES PAID BY RECEIPT: R4935 R000.322.900.04.00 0.00 $49.55 $1,040.45 Date Paid: Monday, March 30, 2015 Paid By: UNIVERSAL REFRIGERATION Pay Method: CHECK 49345 Printed: Monday, March 30, 2015 3:28 PM 1 of 1 SYSTEMS DESCRIPTIONS ACCOUNT QUANTITY PAID $247.73 $247.73 $247.73 $247.73 $247.73 M15-0031 Address: 18200 SEGALE PARK B DR Apn: 3523049119 MECHANICAL PLAN CHECK FEE TOTAL FEES PAID BY RECEIPT: R4912 R000.322.102.00.00 0.00 Date Paid: Thursday, March 26, 2015 Paid By: UNIVERSAL REFRIGERATION Pay Method: CHECK 49337 Printed: Thursday, March 26, 2015 3:12 PM 1 of 1 SYSTEMS INSPECTION RECORD Retain a copy with permit CTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 438-9350 Project: v1)k 6? ovez_r9er iqO Type of Inspection:- yij ''j ,C/10-) Address: I i(2-00 Se or i ?A4K-k_4 2 Date Called: Special Instructions: Date Wanted: /2—/S a.m. p.m. Requester: .LO-Nr Phone No: 253 3aq2 33 Approved per applicable codes. E Corrections required prior to approval. EOM M ENTS: 1c3 Fikqi Inspector: c.. Date:® / 2 , s— REINSPECTION FEE REQUIRED. Prior to next inspection. fee must be paid at 6300 Southcenter Blvd.. Suite 100. Call to schedule reinspection. 4010 INSPECTION NO. INSPECTION RECORD Retain a copy with permit MIS-0031 PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila, WA 98188 (206)431-3670 Project: ST'Oettle a0VAetf 4.- toob Type of Inspecti Allovelk--1 11 Address: l 1)-0 b Sevite — 1)}-- Date Called: Special Instructions: 1"CcSZ— Date Wanteto.,0L.13__ a.m. Requester: C Oi/ Phone No: S3 -- 3 e ©- (o L-t37 Approved per applicable codes. Corrections required prior to approval. COMMENTS ,e�'71 AlL//ie � mvc3 Inspector: Date: ❑ $60.00 REINSPECTION FEE REQ IRED. Prior to inspection, fee must be paid at 6300 Southcenter Blvd., Sul a 100. Call to schedule reinspection. Receipt No.: Date: COMMENTS: INSPECTION RECORD Retain a copy with permit INSPECTION NO. PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit Inspection Request Line (206) 438-9350 : Projectj 6'0 cx_rwLe--- Type of Asp tec ion: ( .A.41., ruk,..q i p-K) ods Address: I tr.2- 0 5- -e.._ cW•k--g Pfr Date Called: Special Instructi ns: Date Wanted: a.m. Requester: Phone No: I:Approved per applicable codes. ff-c ( p(531---41Q, Tv-ov durf-- cot(ec k- 1,4-e-fit( e Corrections required prior to approval. Ins ctor: r Date g—ig REINSPECTION FEE REQUIRED. Prior to next inspection, fee must be paid at 6300 Southcenter Blvd., Suite 100. Call to schedule reinspection INSPECTION RECORD Retain a copy with permit INSP ION Na PERMIT NO. CITY OF TUKWILA BUILDING DIVISION 6300 Southcenter Blvd., #100, Tukwila. WA 98188 (206) 431-3670 Permit inspection Request Line (206) 438-9350 /4/5"- 2Q3/ Project: "s 0LWt,,fe- t- r--ood I Type of Inpection- Kowtt --T--t" AfecA ,„6 Address: /92-Cie3S!9Ce fcficet- A 01," Date Callotid: Special Instrucrrons: Date Wanted: a.m. s-- f F. P.m. Requtster: /.17-,Ocif-,1 r tie/1'4 / Phone No r - ..S70 EJApproved per applicable codes. Corrections required prior to approval. COMMENTS: pk-e. e(o.;101 tityvf-ic? '04Aryi- c,ca r-frk-y t--r4 '041 Inspector: Date. REINSPECTION FEE REQUIRED. Prior to next inspection. fee must be paid at 6300 Southcenter Blvd.. Suite 100. Call to schedule reinspection. INSPECTION RECORD Retain a copy with permit INSPECTION NUMBER S - 4 - i (-0 (J PERMIT NUMBERS CITY OF TUKWILA FIRE DEPARTMENT 206-575-4407 Project: l -- `t€f �, !.--7 i LA- v Ili c- _ Type of Inspectio - 7 t\jPh, f Address: :- ,... Suite #: . C 4__ <_ c `y I - c A'€ ".--•--, Contact Person: Special Instructions: ``' Phone No.: Approved per applicable codes. Corrections required prior to approval. COMMENTS: A 4 f �ffir t c o ._. (L Needs Shift Inspection: • Sprinklers: Fire Alarm: Hood & Duct: Monitor: Pre -Fire: Permits: Occupancy Type: Inspecto`rc 7_ .7-- Date: M 2./ ,d " Hrs.: / . 0 $100.00 REINSPECTION FEE REQUIRED. You will receive an invoice from the City of Tukwila Finance Department. Call to schedule a reinspection. Billing Address Attn: Address: Company Name: City: State: Zip: Word/Inspection Record Form.Doc 3/14/14 T.F.D. Form F.P. 113 to;t4°- TORrT®INSTALLATION va AND OPERATION MANUAL FOR TORIT FILTER CARTRIDGE SYSTEM DUST COLLECTORS Torit Downflo Models 2DF8, 2DF12, 2DF16 ���� ���� 3DF24, 3DF36, 3DF60, 3DF72, 4DF32, 4DF48, 4DF64, 4DF80 Includes Installation, Operation, Service Instructions, and Parts List WITH QUICK - CHANGE FILTER ELEMENTS REVIEWED FOR CODE COMPLIANCE APPROVED APR 14 2015 CI *j of Tukwila BUILDING DIVISION IS=19031 CORREC�TI�N LTR#___I---- RECEIVED CITY OF TUKWILA APR 0 8 2015 PERMIT CENTER IMPORTANT This manual contains specific precautionary statements relative to worker safety in apropriate sections. Read this manual thoroughly and comply as directed. It is impossible to list all of the potential hazards of dust control equipment. It is imperative that use of the equipment be discussed with a TORIT representative. Personnel involved with the equipment or systems should be instructed to conduct themselves in a safe manner. Donaldson Co., Inc. © 1986 CAUTION APPLICATION OF DUST CONTROL EQUIPMENT • Avoid mixing combustible materials such as buffing lint, paper, wood, dust, aluminum, and magnesium with dust generated from grind- ing ferrous metals due to the potential fire hazard caused by sparks in the dust collec- tor. • Under no conditions should the machine operator be allowed to put lit cigarettes or any burning object into the hood or ducting of any dust control system. • A prudent user of TORIT equipment should consult and comply with all National and Local Fire Codes and/or other appropriate codes when determining the location and operation of dust collector equipment. When dust collectors are used to collect flammable or explosive dust, the dust collec- tor should be located outside the building. Also, an installer of fire extinguishing equip- ment, familiar with this type of fire hazard and local fire codes should be consulted for recommendations and installation of the proper fire extinguishing equipment. Dust collectors do not contain fire extinguishing equipment. • Explosion vents are required on some applications. Consult with an insurance underwriter or a NFPA Manual to determine proper vent size ratio. Vents installed on dust control equipment within a building must be vented to the outside to minimize chances of a secondary explosion. Consult the proper authority to determine proper method of venting. Dust collectors do not contain explosion relief vents except on special order. torit pDonaldson Company, Inc. Donaldson Industrial Group TORIT Division of Donaldson Company, Inc., is the r/ leading designer and manufacturer of dust collector systems for the control of industrial air pollution. Its ® systems are designed to help reduce occupational hazards, lengthen machine life, reduce in -plant main- tenance requirements, and improve product quality. 2 Donaldson Co., Inc. © 1986 TABLE OF CONTENTS Notes and Cautions 2 Data Sheet 3 Introduction 4 Operational Explanation 4 Inspection 4 Pre -Installation 6 Installation 6-7 Electrical 7 Solid State Timer Specifications 8 Air Supply 8 Operation 8-9 Start -Up 8 Operating Checks 9 Operating Adjustments 9 Service 9 Filter Element Removal/Installation 10 Replacement Parts List 13 Parts Ordering Information 14 Warranty 14 DATA SHEET FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Operational Schematic Typical Installation T.D. Solid State Wiring Diagram Leg Positioning & Crossbracing Operating Logic Diagram Filter Element Replacement 4 5 6 7 8 9 11 12 12 Parts Drawing 1 - Downflo Dust Collector Parts Drawing 2 - Air Manifold Detail Parts Drawing 3 - Bolting Detail - Hopper to Cabinet Parts Drawing 4 - Bolting Detail - Legs to Cabinet 12 Customer Name Address Shipping Date Installation Date Model Number Serial Number Filter Medium Accessories Other Donaldson Co., Inc. © 1986 3 INTRODUCTION The Torit Downflo Dust Collector is used for collection of airborne dust and particulate. Whether in answer to the problem of air pollution or as part of a manufacturing process, the Downflo provides continuous on-line operation. Filter elements are cleaned automatically and sequentially. The result is that only a small portion of the filter cartridges may be off-line for cleaning at any given time. Elements are installed end to end in pairs, nearly horizontal. Element dimensions are 12- 3/4" OD, 8-3/8" ID by 26" long. Operational Explanation (See Figure 1 — Operational Schematic) During normal operation air enters the Downflo dust collector through the top inlet and passes through the filter elements. Dust is collected on the outside surfaces of the elements and clean air flows through the center of the elements into the clean air plenum where it exits through the clean air outlet. During filter element purge the solid state control timer automatically selects the pair of elements to be cleaned and activates a solenoid valve which opens an air diaphragm valve. High pressure air pulses directly into the center of the selected elements for 100 milliseconds, blowing the collected dust off the filter elements. The dust is swept downward into the hopper by the prevailing air flow and by gravity. NOTE An inlet in each module is strongly recommended to optimize the Downflo's performance. INSPECTION The Downflo dust collector is normally shipped by flat bed truck and should be checked for any damage that may have occurred en route. Any damage should be noted and the carrier notified within 24 hours. NORMAL OPERATION Clean A'r Outht Clean Air Plenum Contaminated Diaphragm Air Inlet Valve Filter Elements FILTER ELEMENT PURGE High Pressure Air Supply Hopper Figure 1 Operational Schematics 4 Donaldson Co., Inc. © 1986 NOTE: Asterisked items (*) are not Air Inlet Ducts* included with dust collector. 23" x 24" Square Inlets (Contaminated Air) Lifting Lugs Diaphragm Valves Solenoid Enclosures Air Manifolds *Air Line to Manifolds I *Solenoid Electrical Connection Air Supply Line* Automatic Condensate Valve* Air V *Air Filter (Bleed Type) *Air Regulator Solid State Control Timer *Low Voltage (120 VAC) Magnetic Starter (Blower Motor) *Power Supply Disconect Switch *Incoming Power Supply 230-460/60/3 Filter Element Access Covers Air Outlet (Clean Air) * Magnehelic Gage Recirculating Outlet* Bypass Outlet * ontrol Damper* Fan* Figure 2 Typical Installation Donaldson Co., Inc. © 1986 5 PRE -INSTALLATION The Downflo model dust collector is usually mounted on a reinforced concrete foundation. However, roof mounting is also possible. When calculating for foundation or roof mounting, the weight of the dust collector, material collected and all auxiliary equipment must be considered together with wind and seismic loads. See individual Specification Control Drawings for dust collector weight. CAUTION Location must be clear of all obstruc- tions such as utility lines or overhang (see Specification Control Drawing) as a crane must be used to move the collector into position. To avoid delay, install foundation in the proper location, with particular attention given to anchor bolt location. See Specification Control Drawing for anchor bolt location. Anchor bolts must extend at least 1-3/4" above foundation. The collector should be located with consideration for emptying the hopper, shortest run for location of duct work, electri- cal and air connections, and maintenance. In the case of hazardous dust, consult with local authorities for the location of the unit. INSTALLATION (See Figure 2 — Typical Installation and Parts Drawings, pages 9 & 10) A crane is recommended for unloading, assembly and installation of the dust collector. CAUTION • Connect lifting sling to at least four cabinet lifting lugs — distribute load evenly. • Connecting lifting slong to double - thickness cabinet lifting lugs when pos- sible. • Use devices, not hooks, on lifting sling. • Use spreader bars on lifting sling. Remove all crating and strapping from the unit. Remove all miscellaneous parts, (magnehelic gage, bolts, nuts, etc.) before lifting unit off the truck. Stand hopper(s) on their discharge (hopper outlet), and apply sealant to hopper flanges inside bolt holes. DISCONNECT 1 F U 230-160/60/3 — �1y . FU --- 9� _-o `1TGS required for clement cleaning as necessary without blower operation. NOTES: Disconnect, fuses, magnetic starter, and manual toggle switch (1TGS) to be supplied by others. For specific timer solenoid 1 connections, see wiring diagram FIGS 1 shipped in control box. L TL WIRING BY TORIT — — — — WIRING BY OTHERS ip4E'Y8D10. .._l- .�I� I'_I5-12•l-11_1S_.�5_tS soi�voro _I 1 1; VALVES Jtbbbblbbi ESSU RE TCH Figure 3 T.D. Solid State Wiring Diagram (2DF16 shown) 6 Donaldson Co., Inc. © 1986 Lift cabinet from the truck, position over hopper(s) and bolt cabinet and hopper(s) together with grade 2 3/8 x 1-1/2" bolts, flatwashers, lockwashers, and nuts as shown on Bolting Detail — Hopper to Cabinet, page 10. CAUTION DO NOT DISCONNECT CRANE. Attach legs — all legs are the same, however, they must be located in the proper position as shown in Figure 3. Also, leg cross -bracing must be located as shown in Figure 3. Lift the entire cabinet/hopper assembly and attach legs with grade 5, 3/4 x 1-3/4" bolts, flatwashers, lockwashers, and nuts — do not tighten bolts. See Bolting Detail — Legs to Cabinet, page 10. Attach leg crossbraces at rear of dust collector with grade 5, 3/4 x 1-3/4" bolts, flatwashers lockwashers, and nuts. See Figure 3 and Bolting Detail — Leg Crossbracing, page 9 — do not tighten bolts. Lift the assembled unit onto foundation anchor bolts. TIGHTEN ALL LEG AND CROSSBRACING BOLTS. Also fasten unit down to anchor bolts with flatwashers, lockwashers, and nuts and remove crane. Position and install magnehelic gage for maximum readability per instructions supplied with gage. Magnehelic gage may be remotely mounted (see Figure 2), or mounted on dust collector as shown on Parts Drawing page 9. NOTE: Pressure taps for magnehelic gage are factory installed. Install blower and inlet/outlet ducting. See Figure 2— Typical Installation. IMOD 2MOD 3M0D 4MOD 7.77 5MOD FRONrVIEW NOTE Crossbracing is installed at back of unit (manifold side) 6MOD Figure 4 Leg Positioning and Crossbracing ELECTRICAL NOTE All electrical work must be done by a qualified electrician according to local codes. Install proper sized starter, (with low voltage control circuit) conduit and wires for blower motor. Mount Downflo solid state control timer box near starter. DO NOT MOUNT ON DUST COLLECTOR. Using wiring diagram, (inside control timer cover) make proper connections to blower motor, blower motor starter, solid state timer and solenoid valves. See Figure 4 for general wiring diagram. NOTE In grounded systems, nuetral to control box must be connected to L2 of control box terminal board. Start fan motor and check for proper rotation. Proper fan rotation is extremely important. Even if the fan is running the wrong direction it will deliver approximately 40% of its rated air volume, but it will require more than its rated horsepower . Reverse any two leads (3 phase only) on the load side of the fan motor starter to reverse fan rotation. Check operation of the solenoid valves. These valves should open and close continuously with a factory set dwell between each pulse. NOTE If a Photohelic or similiar remote control device is sued as a internal control, valves will pulse only when pressure reaches set point. Donaldson Co., Inc. © 1986 7 Solid State Timer Specifications NOTE Solid State Downflo control requires a low voltage (120V) control circuit in fan starter to be supplied by others. OPERATING LOGIC: Input power is applied to Ll and L2 of the timer control circuit board which is in parallel with the low voltage (120/60/1) coil of the fan magnetic starter. Upon fan start up, power is sup- plied to the control board and the preset " OFF" time is initiated. At the end of the "OFF" time the control will energize a solenoid to provide the cleaning pulse for one segment of filter elements and then step to the next segment. This cycle is continuous unless an auxiliary control such as a pressure switch, is used to control the timer. When all of the available outputs are not required, programming the control for fewer outputs is accomplished by resetting the program selection jumper. See Figure 5 — Operating Logic Diagram. INOUT: 105-135 VAC 50-60 Hz. OUTPUT: Type — solid state switch. Rating — 60 watts maximum load per output. PULSE WIDTH: Factory set at 100 milliseconds. OFF TIME: Adjustable — 1 to 1.5 seconds minimum, 30 to 36 seconds maximum (factory set). OPERATING TEMPERATURE RANGE: -10 to +130°F. TRANSIENT VOLTAGE PROTECTION: 1000 volts for 8ms, 1% duty cycle. !OUTPUT NO.N F-+ QV OFF IOUIPUT NO. 2 F--► k7 OF( IOUIPUT NO. I I--� OFF 'POWER INPUT F--� + PULSE WIDTH FOR ALL OUTPUTS (SEE SPECIFICATIONS) j. ADJUSTABLE OFF TIME BETWEEN ANY TWO PULSES (SEE SPECIFICATIONS) Figure 5 Operating Logic Diagram AIR SUPPLY NOTE It is important that air supply be oil and moisture free. Contamination in the air used to clean filter elements will result in poor cleaning and loss in performance. CAUTION Purge air lines to remove debris before connecting to air manifold. Remove plastic pipe cap from end of dust collector manifolds and connect air supply line. Use Teflon® tape on all air connections. Air valve, bleed type regulator and gage, filter and automatic condensate valve should be installed in the air supply line. These components should preferably be located in the building for convenient service and start-up/ shutdown of the unit. See figure 2 — Typical Installa- tion. Be sure that all components are adequately sized to meet system requirements. OPERATION START-UP 1. Turn air supply to air manifold on and adjust pressure to 90 psig. Experience indicates 90 psig to be the most typical setting for satisfactory cleaning performance. See Operating Adjust- ments below. 2. Turn on Hopper Discharge System (where so equipped and if on separate control). Hopper Discharge System must always be operating while dust collector is operating. 3. Turn on blower. At initial start-up, visually check blower rotation to be sure it is correct. 4. Adjust for proper air flow with volume control damper. ®— Dupont Trademark 8 Donaldson Co., Inc. © 1986 OPERATING CHECKS Monitor exhaust. Exhaust should remain visually clean. If a leak develops, it will be first noticed as a puff of dust immediately after a cleaning pulse. Monitor pressure drop. Equilibrium DP* is generally 3-4 inches on magnehelic gage for seasoned filters, but 1-6 inches is considered normal. OPERATING ADJUSTMENTS Compressed air is specified at a pressure of 90 psig. The control timer is factory set to clean a segment of elements every 10 seconds. Higher than design DP can often be lowered by increasing the frequency of cleaning. Minimum dwell time between pulses is 3 seconds. Additional cleaning energy may be obtained by adjusting pressure up to a maximum of 100 psig. DO NOT increase or decrease the length of pulse. Longer pulses do not aid cleaning. They simply waste compressed air. DO NOT increase air pressure beyond 100 psig. Damage may result. DP = Pressure drop across filter elements. A low DP can be raised to design levels by increas- ing dwell time between pulses. Pressure switch control (Photohelic) may be added to clean only when DP reaches design level. NOTE At inital start-up with new filter elements, the fan motor may overload because of airflow higher than design level. If this happens, partially close a volume control damper. 1 SERVICE CAUTION • Disconnect electrical power before sevicing any electrical components. • Shut off and bleed compressed air supply before servicing any com- pressed air circuits. • No welding should be performed inside unit without fire protection measures in use. Figure 6 Filter Element Replacement Donaldson Co., Inc. © 1986 9 FILTER ELEMENT REMOVAL/ INSTALLATION (See Figure 6 — Filter Element Replace- ment) 1. When changing element sets, start at the top of the unit. This ensures that the new, clean elements will not be contaminates by subsequent filter removals. 2. Access covers — Remove access covers by unscrewing the handles. Covers and handles can be placed out of the way. 3. Move filters to break gasket seal between filters and tube plate. Rotate filters 1/4 turn to dump any loose dirt off the top of the filter. Slide filters out of the collector on their suspension yokes. The filters may be captured in plastic bags (not supplied) as they are removed. 4. Inspection — Inspect the tube sheet to make sure the gasket seating area is free of dust. IT IS NECCESSARY YO BRUSH DUST OFF THIS AREA TO ENSURE A POSITIVE SEAL. 5. Installation — Slide two filter elements on the yoke gasket end first, wipe off the cover gaskets and install the access cover and handle. Tighten he handle end tight — DO NOT use a wrench. 10 Donaldson Co., Inc. © 1986 AirManifold (See Page 10 Cabinet Leg Crossbracing Bolting Detail — Leg Crossbracing (Typical 5 Places) NOTES: * Adhere Item 5 (Gasket) to Item 11 (Cover Plate) with Item 6 (Adhesive) and coat with Item 7 (Release Agent). "" Seal item 9 (Gasket) with Ite 10 (Sealant) and allow to dry. """ Gasket side of Item 12 (Gasket/Washer) MUST FACE Parts Drawing 1 Downflo Dust Collector Donaldson Co., Inc. © 1986 11 Parts Drawing 2 Air Manifold Detail Parts Drawing 3 Bolting Detail — Hopper to Cabinet Parts Drawing 4 Bolting Detail — Legs to Cabinet 12 Donaldson Co., Inc. © 1986 REPLACEMENT PARTS LIST REF. PART DESCRIPTION QUANTITY NO. NO. 1 8PP-22114-01 2 8PP-11041-00 3 8PP-12537-00 4 5 8PP-22424-00 6 8PP-18426-00 7 8PP-18815-00 8 8PP-22422-00 *9 8PP-25609-00 10 8PP-16562-00 *11 6MM-40632-00 12 8PP-22423-00 13 3EA-22427-00 *14 8PP-21462-00 *15 8PP-21462-00 16 8PP-17986-00 *17 8PP-21464-00 *18 8PP-24636-00 *18 8PP-25409-00 *19 8PP-24277-00 *21 4MA-22243-00 *21 4MA-22243-00 *21 4MA-22297-00 *21 4MA-22242-00 *21 4MA-22242-00 *21 4MA-22242-00 *21 4MA-22242-00 *21 4MA-22241-00 *21 4MA-22241-00 *21 4MA-22241-00 *21 4MA-22241-00 22 6MM-22341-00 23 2SG-23339-00 24 3EA-22438-00 Nameplate, Torit: 12" x 18" 1 Plate, serial number 1 Rivet, blind; 5/32 dia. 8 Filter element, cartridge A/R Gasket, 3/8 x 1/2 x 10.12" I.D. AIR Adhesive, 3M 847 A/R Release Agent, mold type A/R Clip: .688 ID A/R Gasket, cover access A/R Sealant, silicone tube A/R Cover Plate, filter access, DF A/R Gasket, washer: .81ID A/R Knob, 3 lobe assy. A/R Elbow, male; 1/4 OD to 1/8 NPT A/R Connector, male; 1/4 OD to 1/8 NPT A/R Locktite, pipe sealer A/R Tubing, 1/4 OD A/R Solenoid Valve Rebuild Kit A/R Replacement Coil A/R Diaphragm Valve, RCA 25DD A/R Manifold Weldment (2DF8) 1 Manifold Weldment (2DF16) 2 Manifold Weldment (2DF12 1 Manifold Weldment (3DF24) 2 Manifold Weldment (3DF36) 3 Manifold Weldment (3DF60) 5 Manifold Weldment (3DF72) 6 Manifold Weldment (4DF32) 2 Manifold Weldment (4DF48) 3 Manifold Weldment (4DF64) 4 Manifold Weldment (4DF80) 5 Panel Deflector A/R Magnehelic Pack 1 Control Timer, solid state; 120 VAC, 50-60 Hz (not shown) 1 25 8PP-22551-00 Solenoid, Replacement A/R *Replacement parts for units built after July, 1990. Donaldson Co., Inc. © 1986 13 THE TORIT DIVISION WARRANTY TORIT hereby warrants that it will replace free of charge f.o.b. its factory at Baldwin, Wisconsin, such products furnished by TORIT as were manufactured by TORIT and as are, or become, defective within one year after date of shipment because of defects of material or workmanship provided, after notice to TORIT and its written consent thereto, the product is shipped prepaid to TORIT at Baldwin, Wisconsin, and provided the parts in question, prove to the satisfaction of TORIT, to be defective because of defects of material and workmanship. This warranty does not apply to or include the cost of removal of any part and the cost of installation of any replacement part. This warranty is in lieu of all and other warranties of any kind, expressed or implied, and of any other liability or obligation on the part of TORIT. torit o Parts and Service Program For genuine TORIT replacement filters and parts, call the TORIT EXPRESS Line: N7e,g 1-800-365-1331 PARTS ORDERING INFORMATION When ordering parts, give model number and serial number, part number, description and quantity of parts desired. Donaldson Company, Inc. O Donaldson Industrial Group P.O. Box 1299 Minneapolis, Minnesota 55440 TORIT — The Industrial Air Pollution Problem Solvers Donaldson Co., Inc. © 1986 O 5 4 MARiPN.O A INLET e. !EITHER ENO) ETf n.E°OuAL WTL4wEA .1RAcr °rnci➢R�`n 140YEgiC ; A6T5 FNESS5U E TAG9 AFE R LTORY 1NGTALLfi➢. 1 .25 f1 1LC51� CPA.10 HOLES zF 24 00 j1711.CSII 25 �l� 29.00 rRON1 OF UNIT 23.00 X19 00 INLET .ETA11.. SCALE 3/10 116 44 .50 OM. 12 ROLES 40.21 20.10 CA00 ANUP= CA00 05.44 AS P55,9 CHANCEAPICTORLUL V. PCO 05.01.900 .430 5 99R PELIFY OPIONSLET AREA ISPTICNALG INLE>Qi g° CONTEi4Gt FACTORY, Pit TER ACCESS COVER T 0A 2 GA L1/CR059 lrtACp59/IG FRONT Virg 95.52 4.0OTYP HOPPER 6➢ TP FLANGE 24.0050 1Q DIA 50.E FOR NXTI i DIA PADHESIVE AJ l DOLT SYSTEM ITH MM. R V4 EMlLMENT ANO 3 NW b�ML L6 aM[4iO COAGVETTE S TN wil4 yy ,TJRy SPFCIFICATIITNE e00FL 7DP� REMOTE MOUNTED TIMER_120 VAC 50-80 HZ NO. OF FILTERS 9 NLTRA-WEB) FILTER DIMENSIONS 2.75 DIA X EG.00 1.0 ACTUAL FILTER AREA —MOB SO FT 5E15WC RAMC 205E 4 WIN) LOAD RATING 100 MPH N0. OF VALVES 4 LalwPncaae0 AIR RE0U1RE0-8P100 P510 CIO SN R CONSUMPTION -9 SCFN APPROX HOUSING RATING S20' H2O STANDARD COLOR BLUE�O`TT NAL COLORS SHIPPING WEIGHT AAVGOA LEIS APPROX .62 TIM PLATE 14 R.C51 ANCHOR DOLT PLAN 1 AUDDLL Y.G. PATENT 4595,2130 meras mamma 20k11-00e 00 60 E 2.1 arm N.+.aolCN26N 00 Aq. 90.905 10-23•07 0-AN. 4NL I0-30.07 nE(tbA� 1030.4. /QRIA 00 IN 2� CAIMMEp ONF-40619-01 moat 9 13m 10 LA➢➢ N Iw�4w �Na�� �QTFOOT RfCLc.TPy. I, I. 0 B A r, ( 1 nflo® 3DF24 st Hecti: r Models 2 FE gh 4DF O D FOR E COMPLIANCE APPROVED APR 14 2015 Cii of Tukwila BUILDING DIVISION D As dust -laden air enters the unit above the filters, airflow is directed downward through the collector with heavier particulate falling into the hopper beneath the filters. Fine particulate is filtered by the filter cartridge and clean filtered air passes through to the clean air plenum. L • Cartridge construction is tailored for superior performance in fibrous, nonfibrous, agglomerative, and high - temperature applications. • Eon' Fine Fiber Technology by Donaldson provides the highest filtration efficiency and longest filter life. ® Downward airflow improves filter cleaning and lengthens filter life. ❑ Lower operating pressure drops reduce operating costs. • Cartridge filters simplify changeout and minimize collector size. O Easy filter changeout facilitates quick maintenance. 0 Modular design maximizes floor space flexibility. Clean Air Outlet Clean Air Plenum Contaminated Air Inlet Normal Operation SC3D CORREgITIOiV LTR# 11 High Pressure Air Supply Diaphragm Valve Filter Elements Access Hopper RECEIVE CIf ittiPe "@r(YflA APR 0 8 2015 PERMIT CENTER 2DF8 -2DF16 2DF12 3DF24 4DF32 Torit Downflo Dust Collectors 3DF36 4DF48 4DF64 24° dia.nlet area 3DF60 4DF80 3DF72 1-20" ; A 76" o O o © O ;si OiaDiaD J 91-5/8" 93-5/8" onDmcx I C �i o]as corn 1-20" IIIW 20_,/2" Clearance " >3^z - � i k, . tY 'c. '" . h /f�a-z � a�# �, C t -d{ • ,�,.,.,' ,y` S t 1808 ...E tit? - 8 # ';.a�'.�- 'max ""�' �7 _ .«'- 20F8 1800-3800 40.0 85.3 124.6 2DF16 3600-7200 80.0 85.3 124 6 3616 16 8 3020 _ rw 4DF32 7200-14400 80.0 85.3 162.1 7232 32 16 4470 .A"f- 4DF48 10800-22000 120 0 85 3 162.1 10848 48 24 6290 32 8340 4DF64 14500-29000 85.3 162.1 14464 64 160.0 ' � a % 3y © sa v x� 200.0 85.3 162.1 18080 80 40 10170 4DF80 18000-36000 � ,Q ' , q am, � � � `:. ,{i .6�. � '�." ��" y>: � 1' T g }`A`�'�` �°d ., � y Eq ll r n : t pti•ims z 23� El Cartridge Filter Options - Ultra -Web® II - Ultra -Web® II FR - Ultra-Tek® - Fibra-Web® El Explosion Vents El Solenoid Enclosures 0 Magnehelic®* Gage 0 Photohelic®* Gage El Chamber and Exhaust Silencers * Magnehelic and Photohelic are registered trademarks of Dwyer Instruments, Inc. Information contained in this document is subject to change without notice. 0 Rotary Valves and Transitions 0 Drum Cover and Hose 0 Inlet Collar Pack 0 Backward Inclined and Radial Blade Fans (3, 5, 71/2, and 10 hp) ze Donaldson. Filtration Solutions Donaldson Company, Inc. ToritProducts P.O. Box 1299 Minneapolis, MN 55440 1-800-365-1331 Printed in U.S.A. www.torit.com © 1983 Donaldson Company, Inc. e-mail: toritmktg@mail.donaldson.com Printed on Recycled Paper ISO 9002 Certification No. FM 31919 Form DF (12/99) A Scieflce&cm Chemicals & Laboratory Equipment /444 � � L k'uk) / ggoa /./ 4 - CoLt6-rog L1 C©P1f Material Safety Data Sheet Sorbitol MSDS COsquOgb 2 0 Reactivity 0 Personal Protection E CODE COED FOR APPROumeNCE Section 1: Chemical Product and Company Identification Product Name: Sorbitol Catalog Codes: SLS1441, SLS2860 CAS#: 50-70-4 RTECS: L24290000 TSCA: TSCA 8(b) inventory: Sorbitol CI#: Not available. Synonym: D-Glucitol Chemical Name: Not available. Chemical Formula: C6H1406 Contact Information: Sciencelab.com, Inc. 14025 Smith Rd. Houston, Texas 77396 US Sales: 1-800-901-7247 International Sales: 1-281-441-4400 Order Online: ScienceLab.com 14 20I5 Ci of Tukwila � BUILDING DIVISION CHEMTREC (24HR Emergency Telephone), call: 1-800-424-9300 International CHEMTREC, call: 1-703-527-3887 For non -emergency assistance, call: 1-281-441-4400 Section 2: Composition and Information on Ingredients Composition: Toxicological Name CAS # % by Weight Sorbitol 50-70-4 100 Data on Ingredients: Sorbitol: ORAL (LD50): Acute: 15900 mg/kg [Rat]. CORRECTION o rrtu (, Section 3: Hazards Identification Potential Acute Health Effects: Hazardous in case of eye contact (irritant), of ingestion. Slightly hazardous in case of skin contact (irritant), of inhalation. Potential Chronic Health Effects: CARCINOGENIC EFFECTS: Not available. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. Repeated or prolonged exposure is not known to aggravate medical condition. Section 4: First Aid Measures Eye Contact: Check for and remove any contact lenses. Immediately flush eyes with running water for at least 15 minutes, keeping eyelids open. Cold water may be used. Do not use an eye ointment. Seek medical attention. RECEIVED Skin Contact:S S CITY OF TUKWILA APR 0 8 2015 PERMIT CENTER p. 1 After contact with skin, wash immediately with plenty of water. Gently and thoroughly wash the contaminated skin with running water and non-abrasive soap. Be particularly careful to clean folds, crevices, creases and groin. Cold water may be used. Cover the irritated skin with an emollient. If irritation persists, seek medical attention. Wash contaminated clothing before reusing. Serious Skin Contact: Not available. Inhalation: Allow the victim to rest in a well ventilated area. Seek immediate medical attention. Serious Inhalation: Not available. Ingestion: Do not induce vomiting. Loosen tight clothing such as a collar, tie, belt or waistband. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek immediate medical attention. Serious Ingestion: Not available. Section 5: Fire and Explosion Data Flammability of the Product: May be combustible at high temperature. Auto -Ignition Temperature: Not available. Flash Points: Not available. Flammable Limits: Not available. Products of Combustion: These products are carbon oxides (CO, CO2). Fire Hazards in Presence of Various Substances: Not available. Explosion Hazards in Presence of Various Substances: Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in presence of static discharge: Not available. Fire Fighting Media and Instructions: SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet. Special Remarks on Fire Hazards: Not available. Special Remarks on Explosion Hazards: Not available. Section 6: Accidental Release Measures Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority requirements. Large Spill: Use a shovel to put the material into a convenient waste disposal container. Finish cleaning by spreading water on the contaminated surface and allow to evacuate through the sanitary system. Section 7: Handling and Storage Precautions: Keep away from heat. Keep away from sources of ignition. Empty containers pose a fire risk, evaporate the residue under a fume hood. Ground all equipment containing material. Do not ingest. Do not breathe dust. Avoid contact with eyes Wear suitable protective clothing If ingested, seek medical advice immediately and show the container or the label. Storage: Keep container dry. Keep in a cool place. Ground all equipment containing material. Keep container tightly closed. Keep in a cool, well -ventilated place. Combustible materials should be stored away from extreme heat and away from strong oxidizing agents. p. 2 Section 8: Exposure Controls/Personal Protection Engineering Controls: Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommended exposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airbome contaminants below the exposure limit. Personal Protection: Splash goggles. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Personal Protection in Case of a Large Spill: Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this product. Exposure Limits: Not available. Section 9: Physical and Chemical Properties Physical state and appearance: Solid. Odor: Not available. Taste: Not available. Molecular Weight: 182.17 g/mole Color: Not available. pH (1% soln/water): Not available. Boiling Point: Decomposes. Melting Point: 111.5°C (232.7°F) Critical Temperature: Not available. Specific Gravity: 1.489 (Water = 1) Vapor Pressure: Not applicable. Vapor Density: Not available. Volatility: Not available. Odor Threshold: Not available. Water/Oil Dist. Coeff.: Not available. lonicity (in Water): Not available. Dispersion Properties: See solubility in water. Solubility: Easily soluble in cold water, hot water. Section 10: Stability and Reactivity Data Stability: The product is stable. Instability Temperature: Not available. Conditions of Instability: Not available. Incompatibility with various substances: Not available. Corrosivity: Non -corrosive in presence of glass. p. 3 Special Remarks on Reactivity: Not available. Special Remarks on Corrosivity: Not available. Polymerization: No. Section 11: Toxicological Information Routes of Entry: Eye contact. Ingestion. Toxicity to Animals: Acute oral toxicity (LD50): 15900 mg/kg [Rat]. Chronic Effects on Humans: Not available. Other Toxic Effects on Humans: Hazardous in case of ingestion. Slightly hazardous in case of skin contact (irritant), of inhalation. Special Remarks on Toxicity to Animals: Not available. Special Remarks on Chronic Effects on Humans: Not available. Special Remarks on other Toxic Effects on Humans: Not available. Section 12: Ecological Information Ecotoxicity: Not available. BOD5 and COD: Not available. Products of Biodegradation: Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise. Toxicity of the Products of Biodegradation: The products of degradation are more toxic. Special Remarks on the Products of Biodegradation: Not available. Section 13: Disposal Considerations Waste Disposal: Section 14: Transport Information DOT Classification: Not a DOT controlled material (United States). Identification: Not applicable. Special Provisions for Transport: Not applicable. Section 15: Other Regulatory Information Federal and State Regulations: TSCA 8(b) inventory: Sorbitol Other Regulations: Not available.. Other Classifications: WHM1S (Canada): Not controlled under WHMIS (Canada). DSCL (EEC): R36- Irritating to eyes. p. 4 , '1 HMIS (U.S.A.): Health Hazard: 2 Fire Hazard: 1 Reactivity: 0 Personal Protection: E National Fire Protection Association (U.S.A.): Health: 2 Flammability: 1 Reactivity: 0 Specific hazard: Protective Equipment: Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Splash goggles. Section 16: Other Information References: Not available. Other Special Considerations: Not available. Created: 10/09/2005 06:37 PM Last Updated: 05/21/2013 12:00 PM The information above is believed to be accurate and represents the best information currently available to us. However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab. com has been advised of the possibility of such damages. P. 5 268 269 271 l&eo k-e-vn 71— (44 / /00/66 REV EWED FOR CODE COMPLIANCE APPROVED APR 14 2015 Cof Tukwila BUILDING DIVISION RR 2x1G 100)60 CONTROLS 260 279 261 - -262_ zBi 286CORRECTION 263 LTR#-I-275 278217278 267 268 269 270 269 15,003 VI�CEIVED CITYOF TUKWIL APR 0 8 2015 9O143 PAGE 20 A avant row 701. IFIIMITUppeTTITIMIN.en Tel (17.0411170 RR 2x1G 1D0160 SPARE PARTS -PAGE 2 ROTATION DRIVE UNIT PAGE 4 FAN DEVICE PAR 6 HEATING EDtfIPNENT PAGE 8 STEAM URIT PAGE 10 STAINLESS COVER DETAILS PAGE 12 OVEN DOOR. RIGHT PAGE 14 OVEN DOOR, LEFT PAGE 16 RACK LIFT PAGE 111 ELT AND CHAIN ADIUSTMENT PAGE 2Q CONTROLS, TRANSMISSIONS AIR . . DISTRIBUTORS AND FRONT FITTED PARTS 90143 PAGE 1 RR 2x1G 100/60 CONTROLS ITEM PART ND. DESCRIPTION IN STOCK ON ORDER 12 WEEKS 260 50157106 CHAIN fk X r/r6" L s 5-75t( X 261 50132012 V-BELT FAN x 262 50132020 V-BELT ROTATION X 263 30640200 AIR DISTRIBUTOR RIGHT 265 50107002 DAMPER ROD KNOB 266 40622400 RAMP 267 i 50113400 THERMOSTAT CENTIGRADES 50123700 THERMOSTAT 'C/'F (UL-LISTED) 268 50113601 TIM£R(BAKING)60min. 220-240V 50Hz X x 50152200 TIMER(BAKING)60min. 115V 60Hz _ X -50152200 TIMER(BAKING)60min. 220V 60Hz X 269 50114400 KNOB • X 270 50113701 TIMER(STEAMING)90sec. 220-240V 50Hz X 50152300 TIMER(STEAMING)90sec. 115V 60Hz X 50152300 TIMER(STEAMING)90sec. 220V 60Hz X 271 50152100 SELECTOR SWITCH 272 50136200 RUBBER STOP 273 40426300 DOOR STOP 274 306403GO AIR DISTRIBUTOR LEFT 275 40621103 TOGGLE BAR X 276 50615701 NUT 11L6M! 14x1,5 X 277 50139600 90 ANGULAR TOGGLE JOINT X X 279 5010560T MOTOR FAN 380/220V, 3x220Y 50Hz' -50105602 MOTOR FAN 415/240V 50Hz 50105603 MOTOR FAN 3x220V 60Hz 50105606 MOTOR FAN 3x220V 60Hz UL 50105607 MOTOR FAN 3x480V 60Hz UL X 80 40443400 PACKING IAMPGLASS 81 40443200 LAPIPGLASS x X 821 50606511 SCREW MCS 5x20 83 1 .50614104 WASHER BR8 6.4 84 50121202 LAMP 40W 240V 50121203 LAMP 4OW 125V X X Date 'Na 9043 Pam 21 ET eg. kopia ice Sr cr D. al of M;ur- N R Da0• o a�O eu�VS � =scat O Vis°ta �c•� Sr- rroe ft ZG KG 15 'T lg 95 96 Al A2 I---- — ----- TR Al I A2 B1 62 1 t... A2 4 jA1 2 6 4 �5 2 . 1• 6 TM 1 A X 2 M 5 FLAKT FAN 3 A2 4 ALARM Al 5 6 7 ZF 95 96 112 GOV I _ I 3•4 { Dorf' Door 8 0 la 1 Oaj1° 2 3 -•0Q4 5 e...40 6 X 7 ...o$ 15 KF 13 14 OR 112 Rotor C 10 GDH 311 Gorr Doer e KR 21 • MADETVENT, SOL-VALVE KF FLAKT Al A FAN ZR KR 9 y96 Al a A2 ROTOR R RELA 23 24 13 14 Al A2 VARME RELAY NEAT 22 • 23 R 24 Vi fbrbehslier Oss ritten till itndringsr i konstruk- tion och design. We reserve the right to make changes in con- struction *radio? design. TIPE REVERT AB SjOCKHOLM SWEDEN RR 2.1 G KRETSSCMEMA CIRCUIT DIAGRAM DatiDate BR 80.0519 Ryan. n►'Draa. no bled 1 401625 Ibtd. IOPIA POS ITEM AMT. NA QUANTUM PART it BE N AMNING DESERIPTIDH AIM LAGER • EMAR OAT SION MF 1 50117401 Motor F1akt Shp 4-P91 _.11111111 !o or Fan Motor Geb1se MR 1 ;nrofini M1otor Rotor &!Itp 4-nol my 1 501 D66n7 ►iagnetvpntj1 Soleno,O valve D 1 501398 tiverhpttningSti<ydd Gbtl CDH 2 1 4 4 5n1491 5n1219f, ., r. .- .11. 'ID control iihprhitr•Inns.rhal ter Fl;ikt GrNo lagtehrytare i_iMitwc.jjth EndaussrhaltPr Door Griinslaoesbrvtare Rotor limit ewitrh EndanmchitlIor Armatur lamp ggrket i ampen f a a sung 1 ampa _ lamp. rtaneth_ .1111.14 PRODtIKT OETALJ RR 2x16 Sn/60 1 flf60 Ugnsdetal fer QLT ANT :LAD BLAD RITN b a �� BR 80.08.18 1 1 a 4111 f2r R- SPANNING 3A2201/ 60`7 1ff ST0tKHD1M TIPE REVENT AB SWEDEN EG .CPIA P05 ANT. ITEI4 QUANTUM AR PART N BE kAM►+n:G DES:RIPTID4 Aliµ LAGER REMARK IT. 1 K2 1 AGER 1 LAN 1 1 102245 Manoverskip Control box 401471 Plint Terminal board E12 351 11 Dosa Box 5A1d5A1n Sakr-ng IOOA Fuse 11 50145701 Sakringssockel Fuse unit SF 50145820 Sakring 20A Fuse SG 50145806 Sakring 6A SR Fuse ZF 50118307 Overstronsskydd ZO Thermal overload relay ZR 50118302 Overstrbmsskydd 20 ZG Thermal overload relay KF 50119207 Kontaktor Contactor KR 50119107 Kontaktor KG Contactor 50118601 RC-krets RC -unit PRDDtJKT RR 2x16 100/60 80/60 DETAU SIGN DA1— ANT BLRJ '- 8R SO.08.18 2 SPANNING MAHDVERSKAP CONTROL BOX BLAD 1 raN 401696 R- 3301 SIOCKMoLM TIPE REVENT AB swEOEN :AGE R REG kOPCA A -GAT RIT. 1 VK2 1 LAGER 1 PLAN 1 Pas !TEN ANT. 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TIDr DCIICWT AQ c,..cntI, �ATII MOTORJIT: VOLTS 206 230 460 PHASE • 3 3 I1: 3 60 60 CfRgLM1NG FAN RAMP • SQL No: TYPE FUEL: NATURAL GAS (DESIGN MANIFOLD GAS PRE,SSURL AT ORIFICE in.WC) RNX DRIVE FLAK ORCINT A�Pi1CITY i HL i ' MAXIMUM RXTNsG OF CNERCURREKT PROTECTIVE -- DEVICE •r= VOI TS PHASE Hz INDUCER FAN FLAJtP BURNER MOTOR FLA/!P OVEN LIGHTS RA/W MAXIMUM! RATING OF 0vERCURREIiT MINIMUM PROTECTIVE CIRCUIT DEVICE AMPACITY AMPACITY 115 1 60 '' CLEARANCES TO COMBUSTIBLES: MAY BE INSTALLED IN AN ALCOVE AT CLEARANCES NOT LESS THAN: FLOOR: NOH OMBUSTIBLE TOP OF HOOD: ZERO SIDES: ZERO BACK: ZERO WINDOWS: SEE INSTALLATION INSTRUCTIONS FOR SPECIAL CLEARANCES. MINIMUM 24 INCH HIGH VENTILATION HOOD MUST BE INSTALLED SEE INSTALLATION INSTRUCTIONS. STARTING DIRECTLY ABOVE THE DRAFT INDUCER. AN 8 INCH D AMETER "B+' VENT MUST BE INSTALLED. 'PMENT CORP. ,t WAY WEST . "RSEV 07 724 MANUFACTURED BY INTERNATtONAL. AB S MCP( HOLM • SWEDEN /eg CORREV0N LTR# Model Number: Serial Number: Date of Installation: AXTER pats "laaurzance 0/ Qualeir Operation Manual REVIEWED WED FOR CODE COMPLIANCE APPROVED APR 14 2015 Ciof Tukwila BUILDING DIVISION RECEIVED CITY OF TUKWILA APR 0 8 2015 PERMIT CENTER OV210 SERIES RACK OVENS WITH ELECTRONIC OVEN CONTROL t1IS'003J Hobart Bakery Systems • 19220 State Route 162 East • Orting, WA 98360 • Phone: (360) 893-5554 • Toll free: 1-800-280-2495 • Fax: (360) 893-6128 FORM 31204 Rev. A (Sep. 2003) IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER. IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE. KEEP AREA AROUND OVEN CLEAR OF COMBUSTIBLES. DO NOT OBSTRUCT COMBUSTION AND VENTILATION OPENINGS ON THE OVEN. -2- -3- TABLE OF CONTENTS GENERAL 5 INSTALLATION 5 OPERATION 6 Controls 6 Control Guide 7 Oven Preheat 8 Basic operation 9 Programming the Quick Set Menu 10 Temperature and Timer Control Settings 12 Shutdown 13 Cleaning 13 General 14 Preventive Maintenance 14 Service and Parts Information 14 TROUBLESHOOTING 14 OWNER PREVENTIVE MAINTENANCE PROCEDURE 15 Introduction 15 Preventive Maintenance Procedure 15 OPERATION AND CARE OF OV210 SERIES RACK OVENS KEEP THIS MANUAL FOR FUTURE USE GENERAL Model OV210G (Gas) and OV210E (Electric) Rack Ovens accommodate roll -in racks. They are equipped with an electronic oven control for baking and/or steaming applications. A mechanism in the ceiling rotates the rack during baking. Model OV210G M1 B is rated at 175,000 Btu/hr (natural gas). Model OV210G M2B is rated at 290,000 Btu/hr (natural gas) and 250,000 Btu/hr (propane gas). Model OV210E M1 B is rated at 39 kW (electric) and model OV210E M2B rated at 52 kW (electric). Baxter Rack Ovens are produced with quality workmanship and material. Proper installation, usage and maintenance of your rack oven will result in many years of satisfactory performance. It is suggested that you thoroughly read this manual and carefully follow the instructions provided. INSTALLATION OV210 series ovens must be installed, started and tested or moved only by authorized Bakery Systems trained service technicians. OPERATION WARNING: THE RACK OVEN AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, SERVICING OR CLEANING THE OVEN. CONTROLS Control Hints • The VENT feature helps control humidity. • The STEAM option requires 20 to 30 minutes to recover prior to each use. • For delicate baked goods, use the PULSE AIRFLOW option. • When first initiated, the vent stays open for 90 seconds, then closes for 115 seconds and reopen for 5 seconds. After the first venting is complete, the vent will open for 5 seconds every 115 seconds throughout the baking cycle. I PL-561531 -6- CONTROL GUIDE KEY ACTION DISPLAY TEMP. TIMER STEAM DELAY QUICK SET VENT POWER PULSE AIRFLOW Press to set the desired temperature. Enter the value using the number keypad. Press to set the TIMER. Enter the time using the number keypad. Press to set the STEAM option. Enter the amount of time for steaming on the number keypad, then press START. The ON light will blink after pressing START. Press to set the DELAY option. Enter the desired number of minutes on the number keypad, then press START. The ON light will blink after pressing START. Press to recall stored settings. Enter the Quick Set number on the number keypad. Press to open the vent. This rapidly vents the bake chamber and begins the venting cycle. The vent can be activated at any time during the baking cycle. Flip the toggle switch to turn the oven main power ON or OFF. Press to allow the oven fan to run intermittently (on for 2 minutes, off for 1 minute) throughout the baking cycle, resulting in a gentle bake. SET TEMP. window displays the set temperature. The HEAT ON light will be illuminated while the oven is preheating. When the oven has reached the set temperature, the HEAT ON light will go off. The OVEN TEMP. window displays the actual oven temperature. The TIMER window displays minutes set and minutes remaining for the current baking cycle. The ON light will blink when the TIMER is active. The STEAM window displays the amount of time (in seconds) set for the steam cycle. The ON light will blink when steam system is active. The DELAY window displays the amount of time (in minutes) that the DELAY option will operate during the baking cycle. Delay minimizes airflow at the beginning of the baking cycle. Heat is disabled while the DELAY option is activated. The ON Tight will blink when DELAY (AIRFLOW) is active. The QUICK SET window displays the current Quick Set program. VENT light is lit when the vent cycle is enabled. Main displays are lit when the oven is on. PULSE AIRFLOW light is lit when the pulse airflow cycle is enabled. OVEN PREHEAT For the best results, the oven must be preheated before baking begins. 1. Turn the power switch to the ON position. 2. Press TEMP. and enter the desired baking temperature on the number keypad. 3. Confirm that the doors are closed. This enables the rack carrier to lift and rotate. 4. Allow 20 minutes after the oven has reached the set temperature for the steam system to charge. The actual oven temperature is displayed in the OVEN TEMP. window. 5. The oven is now ready for baking operations. I PL-561531 BASIC OPERATION WARNING: THE OVEN AND ITS PARTS ARE HOT. TO PREVENT BURNS, USE HOT PADS OR PROTECTIVE MITTS WHEN LOADING OR UNLOADING THE OVEN. 1. Preheat the oven. 2. Confirm that the doors are closed. This enables the rack carrier to lift and rotate. 3. Manually select baking settings: • Press TIMER and enter the desired value on the number keypad. Repeat this step for STEAM and DELAY. To clear an entry, press TIMER again. 4. Slowly open the doors. Wait for the rack carrier to stop and lower. Loading Procedure 1. The rack carrier is equipped with a stop on both ends. Manually flip the front carrier stop open (lead flap up) to load the rack. 2. Roll the loaded rack onto the oven rack carrier until it touches the rear carrier stop, then latch the front carrier stop. 3. Close and latch the door. This enables the rack carrier to lift and rotate. 4. Begin baking by pressing START. 5. A buzzer will sound after the TIMER expires. Unloading Procedure 1. Press STOP or open the loading door to silence the buzzer. 2. Slowly open the doors. Wait for the rack carrier to stop and lower. 3. The rack carrier is equipped with a carrier stop on both ends. Manually flip the front carrier stop open (lead flap up). 4. Remove the rack from the rack carrier. 5. Close the loading door. Operational Hints • During a baking cycle, the START and STOP keys control the TIMER, STEAM and DELAY settings only. They have no effect on the oven heat. When the TIMER expires, the oven heat stays at the set temperature. Care should be taken not to overbake products. • To adjust the temperature during a baking cycle, press TEMP. and enter the new temperature. • To adjust the TIMER, STEAM or DELAY settings, press the corresponding key and enter the new values. Press START when finished. • If the door is opened at any time during the baking cycle, the TEMP., TIMER, STEAM and DELAY settings will pause until the door is closed. Press START to resume TIMER, STEAM and DELAY functions. — 9 — PROGRAMMING THE QUICK SET MENU Quick Set stores up to 84 programs that can be stored in memory and recalled by number when needed. A program is a set of baking instructions - TEMP., TIMER, STEAM and DELAY settings - that the operator defines for any baking operation. 1. Press TEMP. and enter 99 on the number keypad. Repeat this step for TIMER, STEAM and DELAY. 2. Wait for displays to change to 0. 3. Press TEMP. and enter the desired temperature value on the number keypad. Repeat this step for TIMER, STEAM and DELAY. These settings are optional and can be left at 0 if desired. To clear an entry, press TEMP., TIMER, STEAM or DELAY again. 4. Press QUICK SET and enter the previously selected number (1 through 84) on the keypad. 5. Press START. The QUICK SET display reads 0 when the settings have been accepted. 6. Record QUICK SET program numbers, and product associated with them for future reference. 7. To store additional Quick Set settings, repeat steps 1 through 6. 8. Turn power switch to OFF for at least 3 seconds, then turn it back ON. 1 PL-561531 Changing Quick Set Programs 1. When the power is turned on, the oven defaults to QUICK SET-1. 2. Press TEMP. and enter 99 on the number keypad. Repeat this step for TIMER, STEAM and DELAY. 3. Wait for displays to change to 0. 4. Press TEMP. and enter the new temperature value on the number keypad. Repeat this step for TIMER, STEAM and DELAY. These settings are optional and can be left at 0 if desired. To clear an entry, press desired entry again. 5. Press QUICK SET and enter the selected number for the QUICK SET program you want to change. Press START. The displays will read 0 when the new settings have been accepted. 6. Turn power switch to OFF for at least 3 seconds and then turn it back ON. Using Quick Set Programs 1. Press QUICK SET and enter the QUICK SET number (1 through 84) on the keypad for the program you want to use. The TEMP., TIMER, STEAM and DELAY settings are displayed. 2. Confirm that the oven is at the set baking temperature. 3. Slowly open the door. Wait for the rack lifting device to lower and come to a stop. 4. Roll the loaded rack onto the rack carrier until it touches the rear carrier stop and then latch front carrier stop. (See Loading and Unloading Procedures.) 5. Close and latch the door. 6. Press START. 7. A buzzer will sound after the TIMER expires. Press STOP to silence the buzzer. Quick Set Hints • The oven defaults to the QUICK SET-1 settings when turned on. It may be helpful to set QUICK SET-1 for the desired preheat settings during oven startup. • Any combination of bake settings can be manually entered on the control pad for one-time custom -baking operations. These settings are not saved to the Quick Set program memory. TEMPERATURE AND TIMER CONTROL SETTINGS IAax.Temp. 525 F; 274 C The temperature and timer controls are factory set to degrees Fahrenheit with minutes set and minutes remaining. If desired, the controls can be changed to degrees Celsius and/or hours and minutes remaining as follows: 1. Press TEMP. and enter 99 on the number keypad. Do the same for TIMER, STEAM and DELAY. Wait 5 seconds for displays to change to 0. 2. Press TEMP., then enter: • 0 for Fahrenheit with minutes set and minutes remaining (factory setting). • 1 for Celsius with minutes set and minutes remaining. • 2 for Fahrenheit with hours and minutes remaining. • 3 for Celsius with hours and minutes remaining. 3. Press QUICK SET, enter 0 on the number keypad, then press START. 4. Turn OFF the power switch for at least 3 seconds, then turn it back ON. The oven should now be in the temperature and timer mode you chose. 5. If needed, attach the HOURS -MINUTES label (located on the inside of the front control door) to the digital control panel. I PL-561531 SHUTDOWN 1. Remove all remaining product. 2. Press TEMP. to shut off heat. 3. Allow the oven to cool, then turn the power switch to the OFF position. 4. Clean the baking chamber. (See CLEANING.) 5. For lengthy shutdowns, shut off the main power and the gas and water supplies. CLEANING WARNING: THE RACK OVEN AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, SERVICING OR CLEANING THE RACK OVEN. • Allow the oven to cool. • Clean the outside of the oven daily with a clean, damp cloth. • Remove rack(s) and clean as you would any cooking utensil. Use warm, soapy water and a brush. Rinse with clear water and dry with a clean cloth. • Using a clean cloth and warm, soapy water, wash the stainless steel interior of the oven, rinse with clear water and dry with a clean cloth. • Gently scrape heavy buildup off door glass. Residue can be removed with a glass cleaner when oven is cool. • Do not use cleaners containing grit, abrasive materials, bleach, harsh chemicals or chlorinated cleaners. Do not use oven cleaners. Do not use steel wool or stainless steel cleaners on stainless steel surfaces. Stainless steel polish can be used on the exterior of the oven, never on the interior. When polishing, follow the grain of the stainless steel. • Never spray down the oven with water or steam. MAINTENANCE WARNING: THE RACK OVEN AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, SERVICING, OR CLEANING THE OVEN. WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. GENERAL As Needed • Inspect the area around the oven. The area must be free and clear from combustibles. There must be no obstructions to the airflow. Daily • Clean Exterior Weekly NOTE: Do not change air shutters' settings when cleaning oven interior. • Clean the oven interior and remove loose debris. (See Cleaning.) • Clean the windows • Empty grease catcher if equipped. Monthly • Clean exhaust hood filters (if equipped) with soap and water. Bi-Monthly • Owner Preventive Maintenance PREVENTIVE MAINTENANCE The rack oven should be kept on a regular preventive maintenance schedule. Ovens require specific preventive maintenance based on usage and environmental factors. The failure to have the oven properly maintained by following recommended preventive maintenance procedures may result in higher repair costs, shortened equipment life, or unsafe operating conditions. The performance of routine preventive maintenance on any rack oven, which is the owner's responsibility, will help to ensure continued safe and reliable operation. A preventive maintenance program is your best option for continued safe and reliable oven operation. We believe that an authorized service agency is your best choice for performing preventive maintenance. SERVICE AND PARTS INFORMATION Contact your authorized service agency. TROUBLESHOOTING Burners Will Not Light (Gas Ovens Only) 1. Turn the power switch OFF and wait 5 minutes. 2. Make sure the gas shutoff valve is in the ON position. 3. Turn the power switch ON. NOTE: If the oven does not light on the second attempt, turn the gas shutoff valve to the OFF position and call for authorized service. -14- OWNER PREVENTIVE MAINTENANCE PROCEDURE INTRODUCTION This owner preventive maintenance (PM) section includes procedures to inspect for proper operation and cleaning of components. Owner PM procedures are written for gas ovens. They can also be used for electric ovens by omitting the steps that refer to components found only on gas ovens. Owner PM should be conducted bi-monthly per OSHA Bakery Oven Inspection Standard 29 CFR 1910.263(I)(9)(ii). A convenient PM checklist is provided at the end of this section. NOTE: This PM procedure does not discuss repair or replacement of components. Upon completion of the PM procedure you will need to contact a qualified servicer for any needed repairs. Tools Used For Inspection Procedure • Standard set of hand tools • Vacuum cleaner - shop vac PREVENTIVE MAINTENANCE PROCEDURE WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. WARNING: SHUT OFF THE GAS BEFORE SERVICING THE UNIT. WARNING: CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL TEST OR MEASUREMENTS WHILE POWER IS APPLIED TO THE MACHINE. EXERCISE EXTREME CAUTION AT ALL TIMES. IF TEST POINTS ARE NOT EASILY ACCESSIBLE, DISCONNECT POWER AND FOLLOW LOCKOUT / TAGOUT PROCEDURES, ATTACH TEST EQUIPMENT AND REAPPLY POWER TO TEST. Inspect Oven Lamps 1. Lamps should be on when oven is powered. 2. If not, replace lamps. A. Remove screws securing Tamp compartment cover disengage cover from rear tabs. 3. Twist Tamp (Fig. 2) to disengage from lamp sockets (Fig area. 4. Reverse • rocedure to install new lamps. LAMP COMPARTMENT"""' COVER -REMOVE SCREWS 1 of 2SHOWN 8126 Fig.1 (Fig. 1) and pull cover towards you to . 2) and carefully withdraw lamp from Fig.2 —15— Clean and Vacuum Components and Control/Burner Areas 1. Clean the control/burner compartment (Fig. 3) area of dust and/or lint accumulation. 2. Vacuum the control/burner compartment floor of dust and/or lint accumulation. 3. Gain access to the top of oven and clean dust that may have accumulated on top of circulation blower motor (Fig. 4). 4. Clean cabinet blower screen located at top of the control compartment (M2B only). VACUUM AND CLEAN CONTROUBURNER COMPARTMENT Fig.3 8131 Fig.4 Inspect Rack Lift and Rotation Assemblies 1. Check rack lift assembly for proper operation. A. Open door. Rack lift should lower to correct height of rack and be in forward loading position to accept rack entry. B. The oven rack should be easily rolled in and out of oven and the wheels completely off the oven floor when raised. 2. Check and tighten all set screws on carrier. Inspect Door Components 1. Check loading door latch. A. Check door gasket for good condition. If door gasket needs replacement, contact your authorized service agency. B. Check loading door latch (Fig. 5), latch must fully extend when door is closed and contacting door gasket. Leave about1/8" gap between latch and striker for heat expansion. C. Adjust strike in or out as required by loosening one screw (Fig. 6) on each side of strike. D. Tighten screws. LOOSEN SCREWS TO ADJUST y Fig.5 2. Check door sweep. A. The door sweep should hit the ramp approximately'/8" evenly across door width, when door is in the closed position. B. Turn oven On. C. If air blows out from underneath the door (or steam), door will need adjusted. If door sweep needs replacement or adjustment, contact an authorized service agency. 3. Check interior door release (Fig. 7) for proper operation. 4. Check door switch for proper operation. A. When door switch actuator rod (Fig. 8) is in the down position (door open), the rod should extend 3/8" to'/16" from the underside of the header and easily slide up ramp as door is closed (Fig. 8). Slide ramp should be positioned as shown below. If not, reform ramp as necessary. INTERIOR DOOR T RELEASE ACTUATOR ROD Fig.7 Fig.6 Fig. 8 ROD MUST EASILY SLIDE UP RAMP AS DOOR IS CLOSED. 147 -17- OPEN (LIT) Inspect Air Louvers 1. Check air louvers (shutters) (Fig. 9) inside oven and tighten any loose screws. 2. Check oven interior, tighten or replace loose or missing panel screws. Also check floor anchors. Inspect Cavity Vent 1. Check vent for proper operation. A. Push vent button (Fig. 10) on control panel to open vent and then push again to close vent. B. Visually check that vent opens (Figs. 11 and 12) and closes when button is pressed. • VENT POWER ON CLOSED (OFF) OFF PL-57135 Fig. 10 Fig. 9 VENT OPEN Fig. 11 VENT CLOSED Fig. 12 Visually Inspect Electrical Connections 1. Inspect all wiring connections for discoloration. If discoloration visible, contact an authorized service agency. —18— Verify Ignition Module Safety Lockout Functions (Gas Ovens) 1. Verify ignition module safety lockout functions. A. Turn the oven on and close the door. B. Set the oven control to call for heat, make sure convection fan is running and the burner has established a flame. C. Locate the six burner status lights as shown in diagram. All six status lights (Fig. 13) should be lit and indicate the following: Light #1 High limit closed Light #2 Burner blower running and airflow pressure switch is closed Light #3 Purge complete (steady on) or burner airflow (blinking) Light #4 Thermostat closed (TH1) cycles on and off with thermostat Light #5 Ignition control powered Light #6 Gas valve powered D. If the results have been obtained, proceed to step 2. E. If the results have not been obtained, contact an authorized service agency. 2. Verify hood exhaust air pressure switch operation. A. Set oven to call for heat, make sure convection fan is running. Fig. 13 DISCONNECT TUBING Fig.14 B. Gain access to the top of the oven and disconnect tubing (Fig. 14) from exhaust vent collar. Burner should go out. C. Reconnect tubing and burner should re-establish a flame. If not, contact an authorized service agency. Verify Operation of Steam 1. Check steam system for proper operation A. Turn the water supply ON. B. Turn oven ON and set to normal bake temperature. C. Allow to cycle three times to stabilize temperature. D. Set control to call for steam. E. Observe operation. If steam is not observed, contact an authorized service agency. After completion of the owner PM procedure, you will need to contact a qualified servicer for any needed repairs. KeCp a copy of the Owner Preventive Maintenance Checklist for your records. THERMOSTAT CLOSED (CALL FOR HEAT) 7270 8171 -19- COPY AS NEEDED RECOMMENDED OWNER VENTIVE MAINTENANCE CHECKLIST MODEUSERIAL NUMBERS ill li li BAKERY RACK OVENS - GAS CHECK FOR PROPER OPERATION OR CLEAN. CALL FOR SERVICE AS NECESSARY Inspect oven (amps Clean and vacuum components and burner areas Inspect rack lift and rotation assemblies Inspect door components Inspect air louvers Inspect cavity vent Visually inspect electrical connections Verify ignition module safety lockout functions Verify operation of steam J =PROCESS COMPLETED PM Frequency: ❑ Bi-monthly Type of Gas Natural Gas Propane Location: Store No. Inspector: Date Completed: Service Notified for Necessary Repairs: (Date) Comments: (Inspector Signature) FORM 31204 Rev. A (Sep. 2003) — 20 — PRINTED IN U.S.A. REVIEWED FOR CODE COMPLIANCE APPROVED APR 14 2015 CI .Yof Tukwila BUILDING DIVISION GAS RACK OVENS WITH ELECTRONIC OVEN CONTROL MODELS DRO2G GAS DRO2GH GAS M150031 CORRECTION LTR# 701 S. RIDGE AVENUE TROY. OHIO 45374-0001 937-332-3000 www.hobartcorp.com RECEIVED CITY OF TUKWILA APR 0 8 2015 PERMIT CENTER FORM 19202 Rev. D (Dec. 2003) IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL. POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER. IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT-OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE. KEEP AREA AROUND OVEN CLEAR OF COMBUSTIBLES. DO NOT OBSTRUCT COMBUSTION AND VENTILATION OPENINGS ON THE OVEN. © HOBART CORPORATION, 2001 - 2 - Table of Contents GENERAL 4 INSTALLATION 4 OPERATION 5 Before First use 5 Loading and Unloading 6 Door Handle 7 Controls (Fig. 3) 7 Oven preheat 10 Program baking 10 Manual Baking 12 Control panel updates 13 Oven vent Controls 14 Oven Preset Values 14 Cleaning 14 MAINTENANCE 15 General 15 Lubrication 16 Service and Parts Information 16 Preventive Maintenance 16 OWNER PREVENTIVE MAINTENANCE PROCEDURE 17 Introduction 17 Preventive Maintenance Procedures 17 OPERATION and CARE of MODELS DRO2G & DRO2GH GAS RACK OVENS WITH ELECTRONIC OVEN CONTROL PLEASE KEEP THIS MANUAL FOR FUTURE USE GENERAL Models DRO2G and DRO2GH Gas ovens accommodate roll -in racks. They are equipped with an electronic oven control for baking and/or steaming applications. A mechanism in the ceiling rotates the rack during baking. Model DRO2G is rated at 318,000 BTU and model DRO2GH is rated at 375,000 BTU (natural or propane gas). Hobart Rack Ovens are produced with quality workmanship and material. Proper installation, usage and maintenance of your Rack Oven will result in many years of satisfactory performance. It is suggested that you thoroughly read this manual and carefully follow the instructions provided. INSTALLATION Models DRO2G and DRO2GH must only be installed or moved by Hobart -trained service technicians. OPERATION WARNING: THE RACK OVEN AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, SERVICING OR CLEANING THE OVEN. BEFORE FIRST USE Before using the oven for the first time, it must be burned in to release any odors that might result from heating the new surfaces in the oven. WARNING: DISCONNECT ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. 1. Using a clean cloth moistened in warm, soapy water, wash the stainless steel interior of the oven. 2. Rinse with clean water and dry with a clean, dry cloth. 3. Start up: 1. Set the shutoff gas valve and burner gas valve to ON. 2. Turn on electrical supply. 3. Turn the power switch to the ON position. 4. Set desired temperature. 5. Confirm that loading door is closed. 6. Wait for rack oven to reach set temperature. 4. Operate the oven at 350°F (176°C) for 6 to 8 hours. 5. Complete shutdown: 1. Turn off gas supply by setting shutoff gas valve and burner gas valve to OFF. 2. Turn off electrical supply. 3. Turn the power switch to the OFF position. 4. Before restarting oven, burner gas valve, shutoff gas valve and power switches must be off for a minimum of 5 minutes. LOADING AND UNLOADING WARNING: THE OVEN AND ITS PARTS ARE HOT. TO PREVENT BURNS, USE HOT PADS OR PROTECTIVE MITTS WHEN LOADING OR UNLOADING THE OVEN. Double Rack 1. Roll the rack into the oven so the End Brackets channel onto the Rack Lifting Device (Fig. 1). 2. Close and latch the door. (See Operation.) 3. When baking is completed, the buzzer will sound. Press TIMER STOP. 4. Wait until the rack stops rotating. Open the door; the rack is lowered to the floor. Single Rack 1. Roll the first rack into the oven so the Side Brackets channel onto the Rack Lifting Device (Fig.1). Close the door and press JOG. The rack turns around to the next Toad -unload position, then stops. 2. Open the door and roll the second rack into the oven so the Side Brackets channel onto the Rack Lifting Device (Fig.1). 3. Close and latch the door. (See Operation.) 4. When baking is completed, the buzzer will sound. Press TIMER STOP. 5. Wait until the racks stop rotating. Open the door; the racks are lowered to the floor. NOTE: On newer models the Rack Lifting Device is equipped with a stop on both ends. Manually flip the stop open to slide the rack(s) off. RACK LIFTING DEVICE SIDE BRACKET. Fig. 1 END BRACKET RACK LPL-sioa5J —6— DOOR HANDLE When the door is closed, make sure the door handle is in the fully vertical position (Fig. 2). PL-53605 Fig. 2 CONTROLS (Fig. 3) All of the oven's baking processes are controlled here. Whether you bake in manual baking mode or program a baking process and recall it from memory, the same parameters must be defined for any baking operation. PL-53604 Fig. 3 -7- OVEN TEMPERATURE - Indicates the current oven temperature in Fahrenheit or Celsius. HEAT ON - Indicates the heat is on when lit. SET TEMPERATURE - Displays the set baking temperature. SET TEMPERATURE UP and DOWN - Press to adjust the temperature to the desired setting. The temperature cannot be set higher than 550°F (288°C). BAKE - Press to power up the oven for baking. The BAKE light and all temperature and time displays come on. Oven comes up to set baking temperature. OFF - Press to turn the oven systems off. The control display turns off. Rack rotation stops immediately if running. The stack fan (in the exhaust system) will stay on for 20 minutes after the control is turned off. FAN - Press to cool down the oven after use. The fan Tight and all temperature and time displays come on. Only the fan is operational. BAKE TIME and STEAM TIME are not operational. JOG - Press to turn rack(s) around to the next load -unload position. Only operates when the door is closed. The rack rotation device rotates the rack(s) to the next load -unload position then stops to allow the operator to open the door. BAKE TIME - Displays the baking time in minutes. BAKE TIME UP and DOWN arrows - Press to adjust the baking time in minutes. STEAM TIME - Displays the steam time in seconds. STEAM TIME UP and DOWN y arrows - Press to adjust the steam time in seconds. TIMER START - Press to start the timer. The flashing Tight in the BAKE TIME display indicates the timer is counting down. TIMER STOP - Press to stop the timing countdown. The rack rotation will stop at the next Toad -unload position. PROGRAM # rilUP E PROGRAM # - Displays current baking program in use. PROGRAM # UP Q - Press to scroll through the baking programs. PROGRAM # ENTER - Press to save baking parameters on program numbers 1 through 9. OVEN PREHEAT The oven will need to preheat to the desired baking temperature before baking begins. 1. Press BAKE. The BAKE light and all temperature and time displays come on. 2. The door must be closed to operate the oven fan and heat. The HEAT ON Tight is lit when the heat is on. 3. Adjust the SET TEMPERATURE to the desired setting by pressing the corresponding UP or DOWN O arrow keys. The SET TEMPERATURE cannot be set higher than 550°F (288°C). 4. Adjust BAKE TIME (in minutes) to the desired setting by pressing the corresponding UP or DOWN O arrow keys. 5. Adjust STEAM TIME (in seconds) to the desired setting by pressing the corresponding UP or DOWN O arrow keys. 6. If the STEAM TIME is more than the maximum STEAM TIME, which is factory preset at 20 seconds, then the oven provides steam for 20 seconds and pauses for the remaining time. 7. It takes about 20 minutes for the oven to reach operating temperature and preheat the humidification system. NOTE: The maximum STEAM TIME is preset at 20 seconds to reduce risk of overhumidification. However, this value can be adjusted by your service technician. PROGRAM BAKING Up to nine programs can be stored in memory and recalled by number when needed. A program is a set of baking parameters - SET TEMPERATURE, BAKE TIME and STEAM TIME - that the operator defines for any baking operation. Use the PROGRAM # UP 0 arrow key to scroll through the program numbers (1 to 9). Program # 0 is used for manual baking processes that are not assigned to memory (see MANUAL BAKING on page 11). Create and Save a Program 1. Press the PROGRAM # UP 0 arrow key to select the number where you want to store the program (numbers 1 to 9). 2. Set the TEMPERATURE, BAKE TIME and STEAM TIME. 3. Use the appropriate UP and DOWN v arrow keys to adjust the settings. 4. Press and hold ENTER key for 3 seconds until you hear a beep. 5. The program is saved. Change a Program 1. Press the PROGRAM # UP arrow key until the desired program number is displayed. 2. The current settings are displayed. 3. Change only the settings that need to be changed. r-, 4. Use the appropriate UP and DOWN arrow arrow keys to adjust the settings. 5. Press and hold ENTER key for 3 seconds until a beep is heard. 6. Change is complete. 7. If the PROGRAM # UP 0 arrow key does not change the program number, press OFF and BAKE to reset and begin again. Finding and Using a Program 1. Press the PROGRAM # UP arrow key until the desired program number is displayed. 2. Allow the OVEN TEMPERATURE to reach the SET TEMPERATURE. 3. Load the oven and close the oven door. 4. Press TIMER START. The flashing Tight in the BAKE TIME display indicates the timer is counting down. 5. When the BAKE TIME display reaches 000, the display flashes and the beeper sounds. 6. Press TIMER STOP to silence the beeper and restore the initial program settings to the displays. Heat and rack rotation remain on until you press TIMER STOP a second time. Operational Hints • If you press TIMER STOP during a baking cycle, the timer will stop and the rack rotation will stop at the next Toad -unload position. • When the baking cycle is completed (BAKE TIME reads 000), the display flashes and the beeper sounds. Press TIMER STOP to silence the beeper and restore the initial bake settings to the displays. Heat and rack rotation remain on until you press TIMER STOP a second time. • The OVEN TEMPERATURE displays the actual oven temperature until it reaches and stays within 10 degrees of the SET TEMPERATURE. The SET TEMPERATURE will be displayed as both the OVEN TEMPERATURE and the SET TEMPERATURE. MANUAL BAKING Program # 0 is used for manual baking processes that are not assigned to memory. 1. Press the PROGRAM # UP 0 arrow key to 0. If the PROGRAM # UP arrow key does not change the program number, press OFF and BAKE to reset and begin again. Program # 0 is factory preset as follows: • SET TEMPERATURE - 350°F (176°C). • BAKE TIME - 000 min. • STEAM TIME - 00 sec. 2. Set the TEMPERATURE, BAKE TIME and STEAM TIME. 3. Use the appropriate UP and DOWN arrow keys to adjust the settings. 4. Allow the OVEN TEMPERATURE to reach the SET TEMPERATURE. 5. Load the oven. Press TIMER START to operate. 6. When BAKE TIME display reaches 000, the display flashes and the beeper sounds. 7. See CONTROL PANEL UPDATES for setting more time, if applicable. 8. Press TIMER STOP to silence the beeper and restore the initial settings to the displays. Heat and rack rotation remain on until you press TIMER STOP a second time. CONTROL PANEL UPDATES WARNING: DISCONNECT ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. The DRO2 series ovens have different software configurations for the control panel depending on the date of manufacture. This is identified by a Control Version Number. The Control Version Number is indicated in the serial number, which is printed on a label on the back of the control panel display box. To access the back of the box, open the electrical panel on the left side of the oven. The label may read FFA4-9426 or FFB1-9544-0814 or FFB1-9611-XXXX. On models with Control Version Number 9611 and up, the number will be displayed on the control panel for 2.5 seconds after you press OFF. Control Version 9544 and Up Setting additional cook time in minutes. 1. Reset the BAKE TIME using the UP and DOWN arrow keys. 2. If the STEAM TIME is programmed, set the STEAM TIME to 00. 3. Press TIMER START. Do not press ENTER as this will change the program settings. Control Version 9611 and Up This version is fitted with a volume control adjustment for the timer beeper. The volume control is located on the back, bottom right corner of the control panel display box. To access the back of the box, open the electrical panel on the left side of the oven. Setting additional cook time in minutes and seconds (5-second increments). 1. Press TIMER STOP. 2. Timer displays 0.00 minutes and seconds. Use the UP and DOWN arrow keys to adjust the time. Press TIMER START to begin countdown. 3. When timer display reaches 0.00, the display flashes and the beeper sounds. Press TIMER STOP. 4. Set more time by repeating this procedure. When the product is done, unload the oven and press TIMER STOP again to revert back to the original program. Models Built After June 2001 When the oven heat is first turned on, the control goes through a short monitoring sequence to make sure the burner is operating correctly. The HEAT ON has a tricolor LED to indicate status. Yellow The control is monitoring the purging cycle. Green The burner is on and the heat is on; heating is OK. Red Indicates a burner malfunction during the monitoring sequence. The display will flash and a buzzer will sound, indicating that the monitoring sequence has stopped. To reset the control after a burner malfunction, turn the control panel off then back on. -13- OVEN VENT CONTROLS When changing to a product which requires a lower baking temperature, the oven can be cooled down by exhausting heat from the oven using the Vent. To cool down the oven, open the Damper by pulling the knob outward (Fig. 4). VENT (CLOSED) Fig.4 (OPEN) PL-51 560 OVEN PRESET VALUES • The maximum SET TEMPERATURE is 550°F (288°C). • The SET TEMPERATURE for PREHEAT # 0 is 350°F (176°C). • The maximum STEAM TIME is preset at 20 seconds. • The control readout can be changed from Fahrenheit to Celsius. CLEANING WARNING: THE RACK OVEN AND ITS PARTS ARE SERVICING OR CLEANING THE RACK OVEN. WARNING: DISCONNECT ELECTRICAL POWER LOCKOUT / TAGOUT PROCEDURES. HOT. USE CARE WHEN OPERATING, TO THE MACHINE AND FOLLOW 1. Allow the oven to cool. 2. Clean the outside of the oven daily with a clean, moistened cloth. 3. Remove rack(s) and clean as you would any cooking utensil. Use warm, soapy water and a brush. Rinse with clear water, and dry with a clean cloth. 4. Use care when cleaning around sensitive interior parts such as probes, sensors or the rotating mechanism. 5. Using a clean cloth moistened in warm, soapy water, wash the stainless steel interior of the oven, rinse with clear water and dry with a clean cloth. 6. Gently scrape heavy buildup off door glass. Residue can be removed with a glass cleaner when oven is cool. 7. Do not use oven cleaners or steel wool on stainless steel surfaces. Never spray down the oven with water or steam. -14- MAINTENANCE WARNING: THE RACK OVEN AND ITS PARTS ARE HOT. USE CARE WHEN OPERATING, SERVICING, OR CLEANING THE OVEN. WARNING: DISCONNECT ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. GENERAL As Needed • Inspect the area around the oven. The area must be free and clear from combustibles. There must be no obstructions to the air flow. Daily • Clean exterior. Weekly • Clean the oven interior and remove lose debris (see Cleaning section). • Clean the windows. • Empty grease catcher if equipped. Bi-Monthly • Owner Preventive Maintenance Monthly • Clean exhaust hood filters (if equipped) with soap and water. Annually • Preventive Maintenance. LUBRICATION None required. SERVICE AND PARTS INFORMATION Contact your local authorized Hobart office for service . PREVENTIVE MAINTENANCE The DRO2 oven should be kept on a regular preventive maintenance schedule. Ovens require specific preventive maintenance based on usage and environmental factors. The failure to have the oven properly maintained by following recommended preventive maintenance procedures may result in higher repair costs, shortened equipment life or unsafe operating conditions. The performance of routine preventive maintenance on any rack oven, which is the owner's responsibility, will help to ensure continued safe and reliable operation. A preventive maintenance program is your best option for continued safe and reliable oven operation. We believe that Hobart Service is your best choice for performing preventive maintenance. OWNER PREVENTIVE MAINTENANCE PROCEDURE INTRODUCTION This owner preventive maintenance (PM) section includes procedures to inspect for proper operation and cleaning of components. Owner Preventive Maintenance Procedures are written for gas ovens. They can also be used for electric ovens by omitting the steps that refer to components found only on gas ovens. Customer PMs should be conducted bi-monthly per OSHA Bakery Oven Inspection Standard 29 CFR 1910.263(I)(9)(ii). A convenient PM Checklist is provided at the end of this section. NOTE: This PM procedure does not discuss repair or replacement of components. Upon completion of the PM procedure you will need to contact a qualified servicer for any needed repairs. Tools Used for Inspection Procedure • Standard set of hand tools • Vacuum Cleaner - Shop Vac PREVENTIVE MAINTENANCE PROCEDURES WARNING: DISCONNECT THE ELECTRICAL POWER TO THE MACHINE AND FOLLOW LOCKOUT / TAGOUT PROCEDURES. WARNING: SHUT OFF THE GAS BEFORE SERVICING THE UNIT. WARNING: CERTAIN PROCEDURES IN THIS SECTION REQUIRE ELECTRICAL TEST OR MEASUREMENTS WHILE POWER IS APPLIED TO THE MACHINE. EXERCISE EXTREME CAUTION AT ALL TIMES. IF TEST POINTS ARE NOT EASILY ACCESSIBLE, DISCONNECT POWER AND FOLLOW LOCKOUT / TAGOUT PROCEDURES, ATTACH TEST EQUIPMENT AND REAPPLY POWER TO TEST. Inspect Oven Lamps 1. Lamps should be on when oven is powered. 2. If not, replace lamps. A. Remove screws (Fig. 5) securing oven Tamp housing to the oven. B. Pull lamp housing away from oven. C Remove oven lamps by turning lamps out of lamp socket. D. Reverse the procedure to install new lamps. Fig. 5 'Clean and Vacuum Components and Burner Areas 1. Clean the burner compartment (Fig. 6) area of dust and/or lint accumulation. 2. Vacuum the burner compartment (Fig. 6) floor of dust and/or lint accumulation. 3. Check and clean all air passageways (Figs. 7 & 8). A. Clear objects blocking all burner compartment air passageways. B. Clean all burner compartment air passageways of dust and/or lint accumulation. BURNER COMPARTMENT AIR PASSAGEWAY 7483 Fig. 7 AIR PASSAGEWAY •... •••• •••• S:SS 8401 Fig.6 Inspect Rack Lift and Rotation Assemblies 1. Check rack lift assembly for proper operation. A. Open door. Rack lift should lower to correct height and be in forward loading position to accept rack entry. If not, contact your local authorized Hobart office for service. 2. Check all V-belts. A. Gain access to the top of oven and check all V-belts for wear or damage. If belts are worn or damaged, contact your local authorized Hobart office for service. 3. Tighten all bolts on "A" type racks. A. Check and tighten all bolts on lift rack. Fig. 8 -18- Inspect Door Components 1. Verify door switch operation (Fig. 9). A. Open door. B. While watching the door switch (at top of oven), close the door. C. The door switch should be operated. D. With the door open, the switch should be un-operated. 2. Check loading door latch bushings. A. Open door. B. Inspect door latch bushings for wear. If the bushings are worn, contact your local authorized Hobart office for service. C. With the door closed, the gasket should provide an even seal and not let hot air or steam escape from around the door. 3. Check door sweep. A. The door sweep should contact the ramp approximately 1/8" evenly across door width, when door is in the closed position. B. If door sweep needs replaced or adjusted, contact your local authorized Hobart office for service. Inspect Air Louvers 1. Check air louvers (Fig. 10) (shutters) inside oven and tighten any loose screws. 2. Check oven interior, tighten or replace loose or missing panel screws. DOOR SWITCH OPERATED Fig.9 Fig. 10 -19- Inspect Cavity Vent 1. Check vent for proper operation. A. Pull vent handle (Fig. 11) out to open vent and push handle back in to close vent. B. Visually check that vent opens and closes when handle is moved. If vent does not open or close, contact your local authorized Hobart office for service. Visually Inspect Electrical Connections 1. Inspect all wiring connections for discoloration. If discoloration visible, contact your local authorized Hobart office for service. Verify Ignition Module Safety Lockout Functions 1. Start up attempt with main gas valve off. A. Turn main gas valve off. B. Close the door and turn the oven on and set control panel to call for heat. C. Be sure convection fan is running. D. The ignition module should start a 30 second purge cycle. Once this is accomplished, the gas valve and ignition transformer are simultaneously energized for 4 seconds for ignition trial to establish the main burner flame. E. If no burner flame is establish during the 4 second trial for ignition, the ignition module should go into lockout and not attempt to reignite the burner. Monitor the oven for 40 seconds and verify that the module does not re -attempt ignition. If module does re -attempt ignition, contact your local authorized Hobart office for service. 2. Lost flame while burner is firing. A. Turn the main gas valve on and turn the oven off and back on to reset the oven. B. Close the door and set the control panel to call for heat, be sure the convection fan is running. C. Turn the main gas valve off, the burner flame should go out. D. The ignition module should attempt one trial for re -ignition by starting a 30 second purge cycle. Once this is accomplished, the gas valve and ignition transformer are simultaneously energized for 4 seconds for ignition trial to establish the main burner flame. E. If no burner flame is established during the 4 second trial for ignition, the control should go into lockout and not attempt to reignite the burner. Monitor the oven for 40 seconds and verify that the module does not re -attempt ignition. If module does re -attempt ignition contact your local authorized Hobart office for service. Fig.11 Verify Ignition Module Safety Lockout Functions - cont. 3. Reset control after safety lockout. A. With the control in a lockout condition, turn the main gas valve on. B. Reset the control by turning the oven control off and then back on. C. Ignition module should perform the 30 second purge and then burner should establish a flame. If flame is not established, contact your local Hobart office for service. D. If the ignition module fails this test, contact your local Hobart office for service. 4. Verify operation of combustion blower pressure switch (Fig. 12). A. Turn the oven on and close the door. B. Set the oven control to call for heat, make sure convection fan is running and the burner has established a flame. C. With the burner flame established, pull the pressure hose off the pressure switch hose barb (Fig. 12). D. The burner flame should extinguish but the burner blower should continue to operate. If not, contact your local authorized Hobart office for service. E. Reconnect the pressure hose to the pressure switch, ignition module should start a 30 second purge cycle and re-establish a flame. F. If the correct results have been obtained, proceed to step 5. G. If the correct results have not been obtained pressure switch malfunctioned, contact your local Hobart office for service. 5. Verify operation of draft inducer (stack fan) pressure switch. A. Turn the oven on and set the temperature to call for heat and burner flame established. NOTE: If burner flame does not establish, check pressure switch tubing for loose connections or kinks. Correct tubing before proceeding. B. De -energize draft inducer (stack fan) by switching off CB2 breaker (Fig. 13). NOTE: Depending on the age of the control package, draft inducer breaker CB2 may be different than specified. If CB2 is not on the oven, contact your local authorized Hobart Service office. PRESSURE SWITCHES r wa DISCONNECT HOSE FROM BARB 48692 Fig. 12 Fig.13 -21 - Verify Ignition Module Safety Lockout Functions - cont. C. Verify that draft inducer motor stops running. D. Verify contactor 4 CON de -energized (Fig. 14). E. F. G. H. I. J. K. L. M. N. Verify burner shuts down. If burner shuts down, proceed to step H. If burner did not shut down, the draft inducer (stack fan) pressure switch malfunctioned; contact your local authorized Hobart office for service. Energize draft inducer (stack fan) by switching on CB2 breaker (Fig. 13). Verify that draft inducer (stack fan) motor starts running. Verify contactor 4 CON energized (Fig. 14). Verify that controller is calling for heat. Verify that burner is operating after 30 second purge cycle. If the burner is operating, proceed to step 6. If the burner is not operating, the draft inducer (stack fan) pressure switch malfunctioned; contact your local authorized Hobart office for service. Fig.14 'Verify Ignition Module Safety Lockout Functions - cont. 6. Verify draft inducer motor operation. A. Turn the oven on. B. Visually inspect the convection motor for vibration while motor is running. C. If vibration is present, motor operation did not pass test; contact your local authorized Hobart office for service. D. If vibration is not present, motor operation passed. Verify Operation of Steam System 1. Check steam system for proper operation. A. Turn oven on and set to normal bake temperature. B. Turn water supply on. C. Allow system to cycle three times to stabilize temperature. D. Set oven to call for steam. E. Observe operation. If steam is not observed, contact your local authorized Hobart office for service. After completion of the owner PM procedure, you will need to contact a qualified servicer for any needed repairs. Keep a copy of the Owner Preventive Maintenance Checklist for your records. COPY AS NEEDED RECOMMENDED OWNER PREVENTIVE MAINTENANCE CHECKLIST MODEUSERIAL NUMBERS BAKERY RACK OVENS - GAS CHECK FOR PROPER OPERATION OR CLEAN. CALL FOR SERVICE AS NECESSARY Inspect oven lamps Clean and vacuum components and burner areas Inspect rack lift and rotation assemblies Inspect door components Inspect air louvers Inspect cavity vent Visually inspect electrical connections Verify ignition module safety lockout functions Verify operation of steam J =PROCESS COMPLETED PM Frequency: 0 Bi-monthly Type of Gas Natural Gas Propane Location: Store No. Inspector: Date Completed: Service Notified for Necessary Repairs: (Date) Comments: (Inspector Signature) FORM 19202 Rev. D (Dec. 2003) — 24 — PRINTED IN U.S.A. Submittal: 4YC47 I Products I GKS http://www. solutionsforair.com/products/submittal. aspx?itemnumber... Dayton Stock No. 4YC47 yv4Ai)-1,2 t Download PDF for Print 3/26/2015 Job Name: Mark: Submitted By: 7 Power Roof Ventilators Centrifugal Belt -Drive Filtered Supply Ventilator I� Designed to supply untempered filtered make-up air to commercial and institutional buildings or in commercial kitchen applications. Units are constructed of heavy gauge galvanized steel. Neoprene isolators minimize vibration and noise. • Lifting lugs on drive frame • Maximum inlet air temperature: 120° F • NEMA 1 junction box located in motor enclosure • Optional NEMA 1 and 4 disconnects available 34 1/2 in 32 in 27 1/2 in 29 1/4 in • Sealed pillow block bearings E F 0 • UL/cUL 705 Listed for Power Ventilators 2 in 13 3/4 in 15 5/8 in • Air handling quality bearings meet minimum of L10-100,000 hours Performance Characteristics Static Pressure Pa 1.0 200 0.8 rn M150 0.6 100 0 0.4 in 50 0.2 0 0.00 Static 700 1400 2100 2800 3500 4200 CFM 4900 0 1000 2000 3000 4000 5000 6000 7000 8000 m'fir Air & Sound Performance Fa 6LwM1c: 05,11e14 A B C D Construction Features Impeller Diameter (Typ.) 13 1/4 in Impeller Type Forward Curved Centrifugal Impeller Material Steel Max Inlet Temp Bearing Type 120 °F Sealed Pillow Block Drive PackaREVIEW8D Warr Description Warranty L ODE COIANCE APPROVED APR 14 2015 CI r of Tukwila BUILDING DIVISION Motor HP Max BHP Fan RPM CFM @ 000" 0.125" 0.250" 0.375" 0.500" 0.625" 0.750" 0.875" SP SP SP SP SP SP SP CFM 2581 2254 1760 — — REIN; -Ed 1/3 0.30 550 Sones 16.0 14.6 12.8 — CITY OF-TUKWILA MAR 2 6 2015 1 of 2 tAi'rAi PERMIT CENTER 3/26/2015 11:18 AM '.ittal: 4YC47 I Products I GKS http://www.solutionsforair.com/products/submittal.aspx?itemnumber... 1/2 0.50 640 3/4 0.75 725 1 1.06 810 1 1 /2 1.43 890 CFM 3003 2714 2414 1916 — — — — Sones 19.3 17.4 16.2 13.4 — — — — CFM 3402 3139 2902 2562 2117 — — — Sones 23.0 21.0 21.0 19.2 16.7 — — — CFM 3801 3557 3353 3119 2747 2363 Sones 26.0 25.0 24.0 23.0 21.0 19.4 — — CFM 4176 3948 3762 3565 3314 2947 2607 2159 Sones 30.0 28.0 27.0 26.0 24.0 22.0 19.9 18.5 Performance certified is for installation type A: Free inlet, Free outlet. Power rating (BHP) does not include transmission losses. Performance ratings include the effects of a filter in the airstream. The sound ratings shown are loudness values in fan sones at 5 ft. (1.5 m) in a hemispherical free field calculated per AMCA Standard 301. Values shown are for installation type A: Free inlet fan sone levels. Catalog 405, January 2010 Agency Compliance Dayton Electric Mfg. Co. certifies that the ventilators shown herein are licensed to bear the AMCA seal. The ratings shown are based on tests and procedures performed in accordance with AMCA Publication 211 and AMCA Publication 311 and comply with the requirements of the AMCA Certified Ratings Program. AMCA Sound & Air UUcUL 705 CON MED E53236 2 of 2 3/26/2015 11:18 AM UH-1 REZNOR® Model UDAP DESCRIPTION REVIEWED FOR COpEppRQV1=D C� A APR 14 2015 Ciof TkWila BUILDING DIVISION STANDARD FEATURES OPTIONAL FEATURES - FACTORY INSTALLED Form RZ-C-UH (Version H) Page 8 Page Number Power Vented, Low Static Axial Fan Unit Heaters for Residential and Commercial/Industrial Use Sizes 30-125 approved for utility applications such as residential garages under CSA International Requirement 10.96 - U.S. and CR96-0005 - Canada 11,111111/11 CSA 2.6b ANSI Z83.8b of Reznor® V3 Series Model UDAP gas -fired unit heaters are available in 14 sizes ranging from 30,000 to 400,000 BTUH gas input. Sizes 30-125 are approved for residential application. All sizes are approved for commercial/ industrial installations. Model UDAP heaters are designed for 82-83% thermal efficiency and are approved for installation in the United States and Canada by the Canadian Standards Association (CSA). Reznor V3 Series unit heaters have a refreshing new appearance with a glossy white cabinet finish and less visible hardware. Each size cabinet is easily suspended from either 2 or 4 suspension points. Or, an optional hanger kit for Sizes 30-125 allows for ceiling mounting. The low voltage terminal strip on the outside of the cabinet makes connecting control wiring easy with no panels to remove. The addition of a "G" terminal to the strip, along with the new design of the circuit board, allows for fan only operation (without adding relays). All units have a factory installed gas line nipple to the exterior of the cabinet for easy gas service connection. The preeminent new intemal feature is the TcoRE2 ® heat exchanger and single burner combustion system. Other standard features include a single -stage gas valve, multi -try direct spark ignition with 100% lockout, pres- sure switch to verify vent flow, resiliently isolated venter motor, venter wheel with improved housing, resiliently isolated axial fan and motor assembly, and a high temperature limit control. Sizes 30-125 also include a flame rollout safety switch. Operation is controlled through an integrated circuit board. The circuit board monitors heater operation and has LED diagnostic indicator lights to identify abnormalities in control functions. The V3 Series unit heaters are designed to provide all the features you expect in a Reznor heater plus im- proved efficiency, easier installation, and a new look — both inside and out. Look for the unique white unit with no visible front and bottom hardware, deep red louvers, black side handle, and angled corner to know you have a genuine Reznor unit by Thomas & Betts. • Sizes 30-125 certified for residential heating application • Sizes 30-400 certified for commercial/industrial heating application • 82-83% Thermal efficient — TOP in its class! • 50-60°F Rise range • TcoRE2® titanium stabilized aluminized steel heat exchanger • Patented** TcoRE2® single bumer combustion system including a one-piece burner assembly • 115/1/60 Supply voltage • 115 Volt open fan motor with internal overload protection • Transformer for 24-volt controls • Integrated circuit board with diagnostic indicator lights • Multi -try direct spark ignition with 100% lockout • Fan relay (included on the circuit board) • Single -stage natural gas valve (field adjustable for operation to 9,000 ft. elevation) • Vibration/noise isolated fan and venter motors — designed for low noise operation • 2-pt and 4-pt Suspension — standard on all sizes • External terminal strip for 24-volt wiring • External gas connection • Full fan guard — engineered for safety • Improved cabinet design with less visible hardware and a NEW Reznor appearance • Single -stage, propane gas valve (field adjustable for operation to 9,000 ft. elevation) • Two -stage natural gas or propane gas valve - Sizes 60-400 • 409 or 316 Stainless steel heat exchangers • 208 or 230 Single phase voltage • Totally enclosed fan motor (Sizes 30-250, 115V only) RZ.CENFD • Common venting with other gravity vented Category I appliance(s) (Sizes-3 p) OF U.S. Patent No. 6,889,686 MAR 2 6 2015 KAk "..nc',12,1 PERRI CENTE OPTIONAL FEATURES - FIELD INSTALLED TECHNICAL DATA Model UDAP • Vent cap • Thermostat • Thermostat guard with locking cover • Vertical louvers - new design • Downturn nozzle kits - new design • Gas conversion kits (natural and propane) • Master/Slave controls for zoning up to six units • Ceiling suspension kit - Sizes 30-125 • Hanger kits for 1" pipe • Stepdown transformer (for 230/3 and 460/3 supply voltage) • Manual shutoff valves Page Number of Size f30' 45 60 75 100 125 150 175 200 225 250 300 350 400 Input Heating Capacity BTUH 30,000 45,000 60,000 75,000 105,000 120,000 150,000 175,000 200,000 225,000 250,000 300,000 350,000 400,000 kW/h 8.8 13.2 17.6 22.0 30.8 35.2 43.9 51.2 58.6 65.9 73.2 87.8 102.5 117.1 Thermal Efficiency (%) 82 83 83 83 83 83 83 83 83 83 83 83 83 83 Output Heating Capacity" BTUH 24,600 37,350 49,800 62,250 87,150 99,600 124,500 145,250 166,000 186,750 207,500 249,000 290,500 332,000 kW/h 7.2 11.0 14.6 18.3 25.6 29.2 36.4 42.5 48.6 54.7 60.8 72.9 85.1 97.2 Gas Connection (inches) B Natural 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 Propane 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 Vent Connection Size c (inches diameter) 4 4 4 4 4 4 5 5 5 5 5 6 6 6 Control Amps (24 volt) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Full Load Amps (115 volt) 1.9 2.4 2.4 3.3 3.9 5.1 3.8 3.8 4.6 7.5 7.5 11.0 11.0 11.0 Maximum(11Over Current Protection D 15 15 15 15 15 15 15 15 15 15 15 20 20 20 Normal Power Consumption (watts) 109 155 155 217 276 354 392 392 491 747 747 1086 1086 1086 Discharge Air Temperature Rise (°F) 50 55 60 60 60 60 60 60 60 60 60 60 60 60 Air Volume CFM 456 629 769 961 1345 1537 1921 2242 2562 2882 3202 3843 4483 5123 M3/minute 12.9 17.8 21.8 27.5 36.7 45.9 54.4 63.5 72.5 81.6 90.7 108.8 126.9 145.1 Discharge Air Opening Area ft2 0.96 0.96 1.25 1.25 2.01 2.01 2.56 2.56 2.56 3.51 3.51 4.79 4.79 4.79 M2 0.09 0.09 0.12 0.12 0.19 0.19 0.24 0.24 0.24 0.33 0.33 0.45 0.45 0.45 Output Velocity FPM 475 656 616 770 668 763 752 877 1003 820 911 802 936 1069 M/minute 145 200 188 238 196 245 229 267 306 250 278 244 285 326 Fan Motor HP E Open 0.02 0.03 0.03 0.06 1/30 1/20 1/6 1/6 1/6 1/4 1/4 1/2 1/2 1/2 Enclosed 0.06 0.06 0.06 0.06 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/2 1/2 1/2 Fan Motor RPM 1550 1550 1550 1550 1050 1050 1050 1050 1050 1050 1050 1050 1050 1050 Fan Diameter (inches) 10 10 12 12 16 16 18 18 18 20 20 24 24 24 Sound Level dg5 @ ft 40 40 40 49 54 55 51 52 53 56 56 59 61 62 Approximate Net Weight Ibs 54 59 67 72 96 101 172 187 187 203 215 269 294 306 kg 24 27 30 33 44 46 78 85 85 92 98 122 133 139 Approximate Ship Weight Ibs 61 66 74 79 118 123 204 219 219 245 257 321 346 358 kg 27 30 33 36 54 56 93 100 100 111 117 146 157 163 • CSA rating for altitudes to 2000 ft. ° Size shown is for gas connection to a single stage gas valve, not supply line size. ° Smaller or larger vent pipe diameters may be allowed; refer to the Venting Installation Manual, Form I-V-PV. If vent diameter is different from vent connection, reducer/enlargers will be field -required. ° MODP = 2.25 x (largest motor FLA) + smallest motor FLA. Answer is rounded to the nearest commercially available circuit breaker. ° All other information in this table is based on a heater equipped with a standard 115 volt open fan motor. Form RZ-C-UH (Version H) Page 9 DIMENSIONS Model UDAP ±1/16" (2mm) Page Number of Size A B C D E F G H J K M N P Q R `30, 45 12 1/8 25 5/8 10 13 13/16 26 21 9/16 5 3/16 6 1/2 2 11/16 3 7/8 17 3/8 11/16 4 5/16 13 9 9/16 60 15 1/8 25 5/8 13 13 13/16 27 21 9/16 7 7/8 6 1/2 5 1/2 3 7/8 17 3/8 11/16 4 5/16 13 10 1/2 75 15 1/8 25 5/8 13 13 13/16 27 5/8 21 9/16 7 7/8 6 1/2 5 1/2 3 7/8 17 3/8 11/16 4 5/16 13 10 1/2 100 23 1/8 25 5/8 21 13 13/16 28 5/8 21 9/16 14 1/2 6 1/2 8 3/4 3 7/8 17 3/8 11/16 4 5/16 13 10 1/2 125 23 1/8 25 5/8 21 13 13/16 29 3/8 21 9/16 14 1/2 6 1/2 8 3/4 3 7/8 17 3/8 11/16 4 5/16 13 10 1/2 150, 176, 200 20 1/8 38 3/16 16 2 3 42 35 3/8 8 1/2 8 1/4 5 7/16 6 1/2 25 11/16 1 3/8 8 3/16 22 3/16 16 3/8 225, 250 26 1/8 38 3/16 22 23 42 35 3/8 13 1/16 8 13/16 9 6 1/2 25 11/16 1 3/8 8 3/16 22 3/16 15 5/8 300, 350, 400 34 1/8 4 1 30 23 42 35 3/8 17 1/16 9 11 13/16 7 5/16 27 11/16 1 3/8 8 3/16 22 3/16 16 3/16 Size A B C D E F G H J K M N P Q R 30, 45 (308) (651) (254) (351) (660) (548) (132) (165) (68) (98) (441) (17) (110) (330) (243) 60 (384) (651) (330) (351) (686) (548) (200) (165) (140) (98) (441) (17) (110) (330) (267) 75 (384) (651) (330) (351) (702) (548) (200) (165) (140) (98) (441) (17) (110) (330) (267) (267) 100 (587) (651) (533) (351) (727) (548) (368) (165) (222) (98) (441) (17) (110) (330) 125 (587) (651) (533) (351) (746) (548) (368) (165) (222) (98) (441) (17) (110) (330) (267) 150, 175, 200 (511) (970) (406) (584 ) (1,067) (899) (216) (210) (138) (165) (652) (35) (208) (564) (416) 225,250 (664) (970) (559) (584) (1,067) (899) (332) (224) (229) (165) (652) (35) (208) (564) (397) 30050, 40 (867) (1,041) (762) (584) (1,067) (899) (433) (229) (300) (186) (703) (35) (208) (564) (411) PandO- Hanger Dimensions for 4-pt Suspension i R - Hanger Dimension for 2-pt Suspension TOP VIEW 3/8"-16 Female Thread - all suspension points t 1 • CLEARANCES FROM COMBUSTIBLES Thermostat Connection (30-125 Vertical; 150-400 Horizontal) Line Voltage Inlet (connects at circuit board) Combustion Air Inlet REAR VIEW 0 I External --0. Gas Connection F E L. r Vent Connection (see Technical Data for size) RIGHT SIDE VIEW (Access Panel) Size Top Flue Connector Access Panel Non -Access Side Bottom* Rear inches mm inches mm inches mm inches mm inches mm inches mm 30-125 1 25 6 152 18 457 1 25 1 25 18 457 150-400 4 102 6 152 18 457 2 51 1 25 18 457 "Suspend the heater so that the bottom is a minimum of 5' (1.5M) above the floor. Form RZ-C-UH (Version H) Page 10 PNU165 PERFORMANCE DATA AND DIMENSIONS 38.00" r 25 92" 22 46" 28.00" Fan Model HP RPM Range Est. Unit Wt. Est. Ship Wt. lbs. lbs. PNU165E1 1/4 593- 846 99 176 PNU165E2 1/4 673 - 980 99 176 PNU165F 1/3 745 - 1075 102 179 PNU165G 1/2 833 - 1227 109 186 PNU165H 3/4 1042 - 1408 116 193 PNU165J 1 1154 - 1546 128 205 PNU165K 1 1/2 1346 - 1771 139 216 Motor Information: Maximum Motor Frame Size 56 2.00" Maximum "C" Dimension 11.50" FILE COPY RPM Licensed CFM and Sones vs. Static Pressure .000" .250" .500" .750" 1.000" 1.250" 1.500" 1.750" 2.000" 2.250" 2.500" 3.000" 3.500" BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone BHP Sone 593 1576 885 0.0515.3 0.071 4.3 I 1 1 I 1 1 I 1 1 1 1 673 1789 1232 0.071 6.5 0.101 5.3 1 I 1 I 745 1980 1481 0.09I 7.4 0.12I 6.1 I II 1 833 2214 1768 1222 0.13110.8 0.161 9.8 0.181 9.8 1 1 1 1 I 846 2249 1809 1290 0.14111.4 0.17110.4 0.19110.5 I1 1 1 1 1 I REAi` WEID FpRI i, 980 2605 2223 1843 1205 0.21113.3 0.24113.1 0.28113.4 0.27112.8 1 I I I COD ICOM�LIANE T 1042 2770 2409 2056 1611 APPRO ED 0.25114.1 0.29113.3 0.33113.8 0.34112.9 1 I 1 I 1 1 1 1075 2657 2507 2166 1782 0.271 15.1 0.31 1 13.7 0.36 1 14.2 0.38112.8 1 1 1 1 1 1 APR 1 41 2045 1 1154 3067 2739 2423 2092 1599 0.33 115.9 0.38 1 14.9 0.42 1 15.0 0.46 114.4 0.45 1 14.3 1 1 1 n� /yj 1 /� 1227 3262 2951 2655 2351 1984 /V"7 �r 0.40117.0 0.45116.5 0.49116.2 0.54115.6 0.56116.0 1 F� ,ia 1346 3578 3293 3022 2749 2464 2084 0.52 18.4 0.58 19.0 0.63 18.4 0.68 18.5 0.73 19.4 0.73 19.2 .' i A 'at) V 0 1408 3743 3470 3210 2951 2684 2401 1930 0.60119.6 0.661 20 0.711 20 0.76119.9 0.821 21 0.851 21 0.811 21 1 1 I 1 1 1546 4109 3860 3621 3387 3148 2902 2644 2220 0.791 21 0.851 23 0.91 1 22 0.961 23 1.03 1 25 1.09 1 25 1.12 1 24 1.081 24 1 1 1 1 1 1771 4708 4487 4277 4071 3866 3658 3448 3225 2989 2613 1.181 25 1.261 27 1.321 27 1.381 28 1.44 1 30 1.52 130 1.601 29 1.641 29 1.681 29 1.62 1 29 I 1 RECEIVED CITY OF TUKWILA MAR 2 6 2015 PERM'MMIT CENTER Performance shown is for Installation Type A: Free Inlet, Free Outlet. Performance The brake horsepower capability of an exhauster motor is dependent on the degree of ratings do not include the effects of appurtenances in the airstream. Power ratings (BHP) cooling the motor receives from the air moving through the motor. The motor loading do not include drive losses. beyond the motor nameplate rating does not overheat the motor and is in accordance The sound ratings shown are loudness values in fan Sones at 5 feet (1.5m) in a with the motor manufacturer's recommendations. It is therefore not detrimental to the hemispherical free field calculated per AMCA Standard 301. Values shown are for motor and is economically desirable. Installation Type A: Free Inlet fan Sone levels. Page 11 M\5 -oc5� FIr fip dmeowee illy UP- 0 LL. UJ — 0 a Cn w T1 J cn 0) 0 •ry nr +..:S:J,•: co T Q H Q 'L C CO c E I. 0 ✓ d O z A+ W F— co AMERICAN COOLAIR CORPORATION M Roof Curb and Damper Dimensions - COO N CT N is) VI 7 LO O CO NNNNNNNN 2 .- CO Tr. N CO N N C+) CO C+) Tr V t!) Ch CO v .- v v v v v v v CO C'.) h C') CA O) CO .- N N '') C0') Nt tO CL O 0) N N CO N N Cs') CO V) CO V f� 0) W NNNNNNNN r ..- N N aa M g S tOC)J NNNNNNNN O 'Cr N O) N O Ch 0 V CO NY N 1.0 N O Ventilator Dimensions N N CO N <t 'a N U .= 0) .- ch Cr) NI .= N N N M M 4 t() CO CO N Nt Tr d Nt a coe- tf) .r- Cr".- K) .- c0) Cr, CO Cr)r) NY 'OO CO h COO Q W N M M Ft ''4 t00 8 W O a- LC) 7 0 N CO O eN- CO N M M sr to Dimensions in inches Check here for UL 705. L- 0 �� Z CO O O N to Y N 0 O •O N O ii - a) 7 E UO L • E L O .i O 'V' co r`O- O U 3 C'l7 °) ci ▪ �oE w'c $ �0E�>CO-CU)o) s ` c°)• LL • E av o a) c of E :Q 0) U E`° a° y w co •Cp V co C,.) co U O c c 'O . E O y P. S -0 I.:�\ U Lj. y Cp L £ U `/ f6 l0 CO 5 N O N CrV C CO V c0 t6 a E U O D C O N .0 C cc O O C O Q '- O C N N , CU N N N O C Cn O. V U c0 d x -a> 7> ?)) 4 2 ca N >, m Q `O o Q ma) _m Ccovm9Nm2 c„. U>>, O ° x E d 4-'Z co)ti y»5ZO=.Qd 0:E1Lij. CO . . . . . . . . . . U co p• ro O O ACCESSORIES AND REMARKS 7 J w- 1' ENCLOSURE 42 V x N J ( x VOLTAGE O _ I. Cn w Z Q- N a ri- v- a cnN r LI tn U r. MODEL NO. \T 1 0 6 Q r FAN NO. 1 M W w < < O 0 SUBMITTED BY ENGINEER 1- 0 w O Ir a APPROVED BY CONTRACTOR LOCATION Form No. 720-30-3 (5-00) Printed in U.S.A. © American Coolair Corporation 2000 City of Tukwila Department of Community Development April 02, 2015 SHANE HEATH 4102 B PL NW AUBURN, WA 98001 RE: Correction Letter # 1 MECHANICAL Permit Application Number M15-0031 SEATTLE GOURMET FOODS - 18200 SEGALE DR Dear SHANE HEATH, Jim Haggerton, Mayor Jack Pace, Director This letter is to inform you of corrections that must be addressed before your development permit can be approved. All correction requests from each department must be addressed at the same time and reflected on your drawings. I have enclosed comments from the following departments: FIRE - M DEPARTMENT: Al Metzler at 206-971-8718 if you have questions regarding these comments. 1) Please provide manufacturers specification sheets for the dust collector. 2) Please provide manufacturers specification sheets for the ovens. Please address the comments above in an itemized format with applicable revised plans, specifications, and/or other documentation. The City requires that two (2) sets of revised plan pages, specifications and/or other documentation be resubmitted with the appropriate revision block. In order to better expedite your resubmittal, a 'Revision Submittal Sheet' must accompany every resubmittal. I have enclosed one for your convenience. Corrections/revisions must be made in person and will not be accepted through the mail or by a messenger service. If you have any questions, I can be reached at 206-431-3670. Sincerely, Megan Parsons Permit Technicia File No. M15-0031 6300 Southcenter Boulevard Suite #100 • Tukwila Washington 98188 • Phone 206-431-3670 • Fax 206-431-3665 PERMIT COORD COPY PLAN REVIEW/ROUTING SLIP PERMIT NUMBER: M15-0031 DATE: 04/08/15 PROJECT NAME: SEATTLE GOURMET FOODS SITE ADDRESS: 18200 SEGALE PARK B DR Original Plan Submittal X Response to Correction Letter # 1 Revision # before Permit Issued Revision # after Permit Issued DEPARTMENTS: Building Division ❑ Public Works id'V�1 /M() 4-10-15 Fire Prevention Structural Planning Division Permit Coordinator PRELIMINARY REVIEW: Not Applicable n (no approval/review required) DATE: 04/09/15 Structural Review Required REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: Approved Corrections Required Approved with Conditions Denied (corrections entered in Reviews) (ie: Zoning Issues) Notation: DUE DATE: 05/07/15 REVIEWER'S INITIALS: DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Bldg ❑ Fire ❑ Ping ❑ PW ❑ Staff Initials: 12/18/2013 PERMIT COORD COPY PLAN REVIEW/ROUTING SLIP PERMIT NUMBER: M15-0031 DATE: 3-26-15 PROJECT NAME: SEATTLE GOURMET FOODS SITE ADDRESS: 18200 SEGALE PARK DR X Original Plan Submittal Response to Correction Letter # Revision # before Permit Issued Revision # after Permit Issued DEPARTMENTS: f\-3.-twJC- \4,5 Building Division Public Works Am-con4-1-15 Fire Prevention Structural Planning Division Permit Coordinator PRELIMINARY REVIEW: Not Applicable ❑ (no approval/review required) DATE: 3-31-15 Structural Review Required REVIEWER'S INITIALS: DATE: APPROVALS OR CORRECTIONS: Approved ❑ Corrections Required (corrections entered in Reviews) Approved with Conditions Denied (ie: Zoning Issues) DUE DATE: 4-28-15 Notation: REVIEWER'S INITIALS: \ \" DATE: Permit Center Use Only CORRECTION LETTER MAILED: Departments issued corrections: Ping ❑ PW 0 Staff Initials: 12/IS/2013 y Date: City . f Tukwila REVISION SUBMITTAL Department of Community Development 6300 Southcenter Boulevard, Suite #100 Tukwila, Washington 98188 Phone: 206-431-3670 Web site: http://www.TukwilaWA.gov Revision submittals must be submitted in person at the Permit Center. Revisions will not be accepted through the mail, fax, etc. Plan Check/Permit Number: ❑ Response to Incomplete Letter # Response to Correction Letter # ❑ Revision # after Permit is Issued Revision requested by a City Building Inspector or Plans Examiner Project Name: Project Address: Contact Person: /'//6 Phone Number: Summary of 1" evision: Desi c6GLrp6Y 5- S , ) �4.1 JG'72 f"'7R3"622v'41s-- C4S'S` eaCCtt� A)o r•4/01Aic, s >o pLaIIrJ RECE APR 08 2015 Sheet Number(s): "Cloud" or highlight all areas of revision including date o Received at the City of Tukwila Permit Center by: ❑ Entered in TRAKiT on COMMUNI UNIVERSAL REFRIGERATION h.Ir Page 1 of 2 Home Inicio en Espanol Contact [Search L&I A-Z Index Help i41v Secure 1. &I Safety Claims & Insurance Workplace Rights Trades & Licensing 0 Washington State Department of Labor & Industries UNIVERSAL REFRIGERATION INC Owner or tradesperson GATES, CHRISTOPHER A Principals GATES, CHRISTOPHER A, PRESIDENT GALVIN, BRYAN S, VICE PRESIDENT VERNON, GUY E (End: 01/01/1980) JACKSON, SHELDON G (End: 01/01/1980) OSENBAUGH, CHARLES R (End: 01/01/1980) RAEDER, STEVEN C, PRESIDENT (End: 03/29/2012) Doing business as UNIVERSAL REFRIGERATION INC WA UBI No. 600 599 723 PO BOX 614 AUBURN, WA98071-0614 253-939-5501 KING County Business type Corporation License Verify the contractor's active registration / license / certification (depending on trade) and any past violations. Construction Contractor Active. Meets current requirements. License specialties COMMERCIAL/INDUSTRIAL/REFRIG License no. UNIVERI159RF Effective — expiration 12/06/1985— 04/01/2016 Bond ................. AMERICAN STATES INS CO Bond account no. EX903622 $6,000.00 Received by L&I Effective date 03/18/2002 12/06/2001 Expiration date Until Canceled Insurance ......................... American Economy Insurance Co $1,000,000.00 Policy no. 01C179965210 Received by L&I Effective date 03/12/2015 04/01/2015 Expiration date https://secure.lni.wa.gov/verify/Detail.aspx?UBI=600599723&LIC=UNIVERI159RF&SAW= 4/14/2015