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HomeMy WebLinkAboutTIC 2020-09-21 Item 2C - Discussion - 42nd Avenue South Bridge In-Depth Inspection Results INFORMATIONAL MEMORANDUM TO: Transportation and Infrastructure Committee FROM: Hari Ponnekanti, Interim Public Works Director BY: Adam Cox, Transportation Project Manager CC: Mayor Allan Ekberg DATE: September 18, 2020 SUBJECT: 42nd Avenue South Bridge In-Depth Inspection Project No. 91810404 Bridge Results ISSUE Provide results from the in-depth inspection of the 42nd Avenue South Bridge. The Committee received a status report in August 2020 on the bridge closure that was necessary for the inspection to be safely completed and the feedback the City received during and after the closure. BACKGROUND Currently, the 42nd Ave S Bridge has a sufficiency rating of 7.56 out of 100, per King County Road Division’s inspection. Sufficiency ratings are calculated by a formula implemented by the Federal Highway Administration to inventory the nation’s infrastructure, and to determine allocation of federal funds for bridge replacement. Some of the considerations in establishing a bridge’s rating include: • Structural Adequacy • Serviceability and Functional Obsolescence • Special Reductions In December 2019, the full Council supported staff’s recommendation to perform additional analysis beyond the routine scope of inspection that King County normally performs on the City’s bridges. The City contracted with TranTech Engineering for a more in-depth structural inspection in the amount of $39,884.00. This in-depth inspection provides a better understanding of how the bridge steel is performing internally. During the inspection, the 42nd Ave S Bridge was closed to all vehicular traffic to allow the inspectors to safely maneuver on the bridge. The inspection was delayed due to the Seattle Department of Transportation (SDOT) restricting the use of the Under- Bridge Inspection Truck (UBIT) due to the West Seattle Bridge closure and COVID-19 measures. The UBIT inspection was conducted on July 22 and 23, 2020, allowing inspectors access to the steel members under the 42nd Ave S Bridge. The inspectors then used a boom lift on July 24 to access the connection points at the top of the bridge. ANALYSIS The 42nd Ave S Bridge has areas of section loss and corrosion (i.e. an element has lost area from its original design/constructed area, affecting its engineering properties) that had been painted over in the last painting of the bridge. This analysis shows that the corrosion is particularly true along the lower chord and gusset plates. In some areas, the corrosion is becoming active again with minimal 9 42nd Ave South Bridge In-depth Inspection September 18, 2020 Page 2 https://tukwilawa.sharepoint.com/sites/publicworks/engineering/PW Drop Box/01 TIC Agenda/2020 Agenda Items/TIC 09-21-2020/03. 42nd Ave S Bridge In-Depth Report/InfoMemo_42nd Ave Inspection Results_2020-09-21.docx section loss at the panel points. Most diagonal members that are in compression have rust along seams where two of the steel beams have been secured together with rivets. The corrosion along the seam is causing the rivet heads to deflect along the diagonal members. Additionally, there is seam rust along most vertical steel members and along sway bracing with areas of rust with minimal section loss. Several sway bracing members have high load impact damage due to oversized trucks striking the overhead members, which have caused upward deflection in flange angles. The observed section loss and deflection in the steel members are within design standards given the age of the bridge but should continue to be monitored to observe if the corrosion or section loss is expanding or becoming an issue. According to the attached TranTech report, the results of in-depth inspection and the subsequent analysis showcase that the deficiencies observed/measured do not require further weight restrictions for the 42nd Ave S Bridge. It is of the opinion of the Professional Engineer who performed the analysis, that if the truck traffic continues to abide by the posted weight, speed, and occupancy restrictions, the deterioration of the bridge will be minimal. However, in the event of a catastrophic event (e.g., earthquake, flood, or major impact damage), the bridge is highly susceptible to damage that could require a full shutdown and further analysis. The results from the inspection and analysis also confirm that the 42nd Ave S Bridge is approaching the end of its service life. Without replacement or major maintenance repairs, it will require more and more restrictions for its continued safe use in the coming years. Maintenance projects have been studied from the past and it has been determined that the cost of repairing the bridge would exceed the replacement cost and a full replacement of the bridge would still need to occur. NEXT STEPS The 42nd Ave S Bridge will continue to receive interim inspections to monitor its concrete piers and will continue to receive annual inspections and biennial fracture critical inspections performed by King County. Public Works staff will continue with the bridge replacement design and explore multiple funding sources to replace the structure. Following receipt of the in-depth inspection, staff continues to believe that this is an important project to pursue diligently. As early as 2016, the City recognized the issues with this important bridge, the magnitude of required rehabilitation, and the scope of a potential replacement project. Projects of this scale historically take years and sometimes decades to develop and fund. As such, the City has been correctly prudent to start the work on the 42nd Ave S Bridge before the end of the bridge’s designed service life. Attachments: Bridge Memo Report Bridge Inspection Pictures 10 TranTech Engineering, LLC 365 – 118th Ave SE, Suite 100, Bellevue, WA 98005 425-453-5545. Fax: 425-453-6779 42nd AVE S BRIDGE INSPECTION EXECUTIVE SUMMARY Date: September 9, 2020 To: City of Tukwila From: Kash Nikzad, PhD, P.E. Re: 42nd Ave S Bridge Inspection Executive Summary TranTech Engineering (TranTech) and Fickett Structural Solutions (Fickett) teamed up to provide an in- depth fracture critical inspection of the 42nd Avenue South Bridge under City of Tukwila (Tukwila) Contract Number 20-030. The field inspection was performed by Fickett on July 22-24, 2020. The inspection details are presented in Appendix A and have been used to form an opinion of the ability of the existing truss to continue to safely serve with continued proper management and monitoring. Background The 42nd Avenue South Bridge is a 3-span 280-foot-long bridge built in 1949. The bridge is composed of a 220-foot-long fracture critical steel thru-truss main span with 30-foot-long concrete T-beam approach spans at each end. A critical feature of the bridge is it’s extreme 38° skew, a design aspect that has contributed to its current condition rating. The existing bridge has a sufficiency rating of 7.53 and is both Structurally Deficient and Functionally Obsolete. The Sufficiency rating (SR) is a method of evaluating highway bridge data by calculating four separate factors to obtain a numeric value which is indicative of bridge sufficiency to remain in service. The result of this method is a percentage in which 100 percent would represent an entirely sufficient bridge and zero percent would represent an entirely insufficient or deficient bridge. The four factors are: 1. Structural Adequacy and Safety 2. Serviceability and Functional Obsolescence 3. Essentiality for Public Use 4. Other Special Reductions for bridges where the first three factors sum to less than a score of 50. The SR is not a direct indication of the service life remaining but is an evaluation of the condition of the bridge, how it fits the route it serves, and what kind of demand route puts on the bridge. Historically, the SR has been used as a funding eligibility measurement and ranking tool. In addition, structural deficiency has been given priority over functionality and risk-based deficiencies in funding decisions. As long as the bridge is managed properly, it can be safely used. This management of the structure usually means a reduction in service to the travelling public. As a result, the 42nd Avenue Truss has been load-restricted to limit additional damage from the high volume of trucks crossing the bridge each day. The current SR is a combination of its functional problems, how important it is to the traveling public, and its deteriorating condition. Analysis shows that the 42nd Avenue Truss is at risk during a seismic event, but in order to seek funding from the Local Agency Bridge Program, Tukwila must show condition issues. This has been done through analysis and inspection. While the bridge’s condition does not indicate imminent collapse, it does point to the risk of collapse during a major seismic event and/or the continued accumulation of fatigue stresses in the fracture critical bridge which at some point may result in a fracture collapse. A fracture critical bridge is constructed of steel and has only two major load carrying components. In the 11 TranTech Engineering, LLC 365 – 118th Ave SE, Suite 100, Bellevue, WA 98005 425-453-5545. Fax: 425-453-6779 case of the 42nd Ave S Bridge, these primary load carrying components are the two longitudinal steel trusses. In-depth Inspection To further ensure the safety of the load-posted 42nd Ave S Bridge, Tukwila requested that TranTech provide an in-depth inspection to ensure its continued safe use. The attached inspection report tabulates and locates the condition of each main span truss element. Below is a summary of the in-depth inspection results provided by the bridge inspectors from Fickett Structural Solutions: The structure has areas of painted over section loss in localized areas along the lower chord and gusset plates. In some areas, the corrosion is becoming active again with minimal section loss at panel points. There are large amounts of debris and guano in most lower panel points and some upper panel points. Most diagonal compression members have pack rust along seams between rivet heads causing up to 1/8” deflection along the member. There is seam rust along most vertical members and along sway bracing with areas of pack rust up to 1/4” and 1/16” section loss. Several sway bracing members have high load impact damage which have caused upward deflection in flange angles. The paint system has widespread areas of peeling paint with surface corrosion present. Concluding Remarks Based on this in-depth inspection, it is TranTech’s opinion that the bridge can safely continue to serve at a restricted level barring a large-scale seismic event. This continued use must be monitored by more frequent inspections and adjusted as necessary while the process of funding and designing the replacement bridge continues. These results also confirm that the bridge is approaching the end of its service life. Without replacement or major maintenance repairs, it will require more and more restrictions for its continued safe use in the coming years. Maintenance projects have been investigated in the past and it has been determined that the cost of repairing the bridge would not be justified as compared to the replacement cost. Especially the cost to strengthen an old fracture critical bridge to allow unrestricted legal loads. TranTech concurs with Tukwila’s timely decision to begin the development of a replacement project. As early as 2016, the City recognized the issues with this important bridge, the magnitude of required rehabilitation, and the scope of a potential replacement project. Projects of this scale historically takes years and sometimes decades to fund /develop and was correctly started well before the end of the bridge’s designed service life. Should you have any questions, please call me at 425.453.5545 or email me at knikzad@trantecheng.com Best regards, Kash Nikzad, PhD, PE Project Manager TranTech Engineering, LLC Attachments: Appendix A – In-depth Inspection Tabulated Results Appendix B - Select Inspection Photos 12 APPENDIX A |In-depth Inspection Tabulated Results 13 Bridge # 0810970042nd Ave South Bridge, Span 2Owner: City of TukwilaSUMMARY:Bridge #08109700 is 3 span bridge built in 1949 carrying 42nd Ave South. The main span is a 220 ft. steel riveted through truss built with a 38oskew over the Duwamish River. There is one 32 ft. concrete T-girder approach span on each end. An in-depth inspection of the main span was completed by Fickett Structural Solutions on behalf of TranTech Engineering and the City of Tukwila to determine the extent of section loss throughout the structure. A 62-ft UBIT was used to inspect the lower chords, lower panel points, floor beams, and lower lateral system. A 45-ft. man-lift was used to inspect the upper chords, upper panel points, sway bracing, and upper lateral system. DATE:July 22, 2020-July 24, 2020Agency: Fickett Structural SolutionsLead Inspector Signature:Co-Inspector Signature:Printed: 8/17/202042nd Ave Truss 2020 In-DepthPage 1 of 1114 Inspection SummaryCondition Notes:The structure has areas of painted over section loss in localized areas along the lower chord and gusset plates. In some areas, the corrosion is becoming active again with minimal section loss at panel points. There are large amounts of debris and guano in most lower panel points and some upper panel points. Most diagonal compression members have pack rust along seams between rivet heads causing up to 1/8” deflection along the member. There is seam rust along most vertical members and along sway bracing with areas of pack rust up to 1/4” and minimal section loss. Several sway bracing members have high load impact damage which have caused upward deflection in flange angles. The paint system has widespread areas of peeling paint with surface corrosion present. Legend:IB - Inboard side of member OB = Outboard side of member General Notes:Note 1: Pack rust with section loss in gusset plates along seam with member.Note 2: Section loss in gusset plate.Note 3: Section loss in member flangesNote 4: Section loss in member websNote 5: Pack rust between cover platesNote 6: Section loss in tie platesNote 7: Pack rust with section loss in bottom flange along transverse seam with wind plate.Note 8: Section loss to rivet headsNote 9: Surface corrosionNote 10: Debris accumulationNote 11: Pack rust along seam stressing exterior rivet line.Note 12: Peeling paint, exposed steel with surface corrosion.Note 13: Pack rust along top and bottom edges of interior web plate, near full member length w/ 1/4” distortion along the edge bulging out up to1/2” between rivets Note 14: Pack rust between vertical flanges with distortion in wind bracing.Note 15: Seam rust along gusset plate and lower chord outboard web vertical seam.Note 16: Seam rust along top chord cover plates.Note 17: Seam rust along sway brace angle connection to truss. Note 18: Spots of peeling paint with surface corrosion present on exposed steel. No measurable section loss or pack rust.Note 19: Pockets of pack rust along seams between diagonal channels and web plates. North and South webs are deflecting from painted over pack rust. No strained rivets. Note 20: Pack rust along bottom seam of handrail plate and between member angles, IB face of member.Note 21: Some corrosion along member seams.Printed: 8/17/202042nd Ave Truss 2020 In-DepthPage 2 of 1115 Span 2 Layout and NomenclaturePrinted: 8/17/202042nd Ave Truss 2020 In-DepthPage 3 of 1116 Bridge: TUKxNx14 42nd Avenue South BridgeStructure ID: 08109700Date Inspected:West TrussEast TrussL0-L1 Bottom ChordL1: Note 1, 1/8" pack rust, no section loss, between wind plate and bottom flange of chord. Note 14.L1: Note 1, 1/8" pack rust along OB vertical seam with gusset plate, no section loss. Note 1, 1/4" pack rust along OB horizontal seam between gusset plate and web and between wind plate and bottom flange of chord, no section loss. Surface corrosion forming along top flange of chord below seam with wind plate, no section loss. L1-L2 Bottom ChordL1: Note 1, 1/8" pack rust, no section loss, between wind plate and bottom. Note 14.L2: Note 14.L2: Note 10.L2-L3 Bottom ChordL2: Note 10. Paint along top flanges of chord and wind plate is bubbling and peeling. Note 14.Along member: Note 13.L3: Note 1, 1/4" pack rust, active, no section loss, between top size of wind plate and bottom flange of lower chord, along full length of OB gusset plate. Note 3, 1/32" OB and IB. Note 14, along bracing.L2: Note 10. L3: Note 4, 1/16" section loss along bottom edge of web plate. Note 13. Note 14.L3-L4 Bottom ChordL3: Note 1, 1/4" pack rust, active, no section loss, between top size of wind plate and bottom flange of lower chord, along full length of OB gusset plate. Note 3, 1/32" OB.Along member: Note 13.L4: Note 10. Note 14, up to 1/2" pack rust.Along member: Note 13. L4: Note 10. Note 14, along wind plate.L4-L5 Bottom ChordL4: Note 1, 1/4" pack rust, no section loss between wind plate and bottom flange. Note 10. Note 14, up to 1/2" pack rust. Short fillet welds between OB gusset plate and member.Along member: Note 13.L5: Note 10. Note 14, up to 1/2" pack rust.L4: Note 10. Note 14, along wind plate.Along member: Note 13.L5: Note 14, along wind plate.L5-L6 Bottom ChordL5: Note 10. Note 14 up to 1/2" pack rust.Along member: Note 13.L6: Note 4, 1/16" section loss to top of wind plate along end 1", IB and OB. Note 10. Note 14, up to 1/2" pack rust along end 4 ft.L5: Note 14, along wind plate.L6: Note 9. Note 10. Note 14, along wind plate.L6-L7 Bottom ChordL6: Note 10. Note 14, up to 1/2" pack rust along end 4 ft.Along member: Note 13, web bracing.L7: Note 1, 1/8" pack rust, no section loss, along horizontal seam between wind plate and OB bottom flange. Note 9, no section loss, along top side of top flange, 3" OB, 6" IB. Note 14, up to 1/2" pack rust along end 4 ft. L6: Note 4, 1/16" section loss to thickness along bottom edge of interior web plates, IB and OB, no section loss. Note 7, no pack rust, 1/16" loss of bottom flange along seam with IB gusset plate. Note 8, 10% section loss, 6 rivets, along bottom flange. Note 9. Note 10. Note 14, along wind plate. No paint on member from last tie plate to end of member.Along member: Note 13, web bracing.L7-L8Bottom ChordL7: Note 1, 1/8" pack rust, no section loss, along horizontal seam between wind plate and OB bottom flange. Note 14, up to 1/2" pack rust, along end 4 ft. Along member: Pack rust along top and bottom edges of interior web plate, near full member length, with 1/4" distortion along edge, bulging out up to 1/2" between rivets. Note 12.Along member: Note 13, web bracing.L8: Note 10. Note 15. Note 14, along wind plate. Note 15.Member7/22/2020-7/24/2020Printed: 8/17/202042nd Ave Truss 2020 In-DepthPage 4 of 1117 West TrussEast TrussMemberL8-L9 Bottom ChordL8: Note 8, 10% head loss, 8 rivets, along bottom flange. Note 10. Note 14, 1/2" pack rust along vertical flanges of sway bracing. Note 12.L9: Note 1, 3/8" pack rust, no section loss between wind plate and bottom flange. Note 3, 1/32" pitting type corrosion. Note 9. Note 12.L8: Note 4, 1/16" section loss to thickness along bottom edge of web plate. Note 8, 10% section loss, 8 rivets along bottom flange. Note 10. Note 14, along wind plate.L9: Note 9, along top tie plate surface, no section loss. Note 10. Note 14, along wind plate.L9-L10 Bottom ChordL9: Note 1, 3/8" pack rust, no section loss between wind plate and bottom flange. Note 3, 1/32" pitting type corrosion. Note 12.L9: Note 10. Note 14, along wind plate.U1-U2Upper chord U1: Note 16, 1/8", no section loss. Note 17, along seams with angle connections.U1: Note 16, 1/4", no section loss.U2-U3Upper chord U2: Note 10. Note 16, 1/8", no section loss.Along member: Note 5, 1/8", 3 ft. long.U3: Note 16, 1/8" between bottom wind plate and bottom cover plate.U3-U4Upper chordU3: Note 5, 20 ft. long, 1/4" along bottom flange, 1/16" top flange. Note 12.U4: Note 16, 1/8" top, no section loss, 1/4" bottom, no section loss.Along member: Note 5, along bottom flange, 1/8", 10 ft. longU4-U5Upper chordU4: Note 16, 1/8" top, no section loss, 1/4" bottom, no section loss.U5: Note 12.U4: Note 10. Along member: Note 5, along bottom flange, 1/8", 10 ft. longU5-U6Upper chordU5: Note 12.U6: Note 10. Note 12. Note 16.U6: Note 12. Note 16, 1/8" along top wind plate and top cover plate.U6-U7Upper chord U6: Note 12. Note 16.U6: Note 12. Note 16, 1/8" along top wind plate and top cover plate.U7: Note 12, along top and bottom wind plates.U7-U8Upper chord Along member: Note 5, 1/8" along center 10 ft.U8: Note 12, along top wind plate and top cover plate.U8-U9Upper chord U9: Note 16, 1/16".U9: Note 12, along top wind plate and top cover plate.L0-U1Diagonal No defects observed.Along member: Note 18.L1-U1Vertical Note 20, 1/4" pack rust, with up to 1/32" section loss in each member angle, for 4". Along member: Note 18.L2-U1Diagonal No defects observed.Along member: Note 10, with moss growth along member. Note 18.U1: Note 16.L2-U2Vertical Note 20, 1/4" pack rust, no section loss, for 1".Along member: Note 10, with moss growth along member. Note 18. At 4.5 ft. from deck level, 3 areas of scattered pitting corrosion up to 2" long, along seam between member web plate and IB south angle with up to 5/32" painted over section loss. Paint is starting to peel from active corrosion in areas. L2-U3Diagonal No defects observed.Along member: Note 10, with moss growth along member. Note 18. Note 19, up to 1/16" active pack rust along seams and 1/8" deflection of members. Peeling paint along top web.U3: Note 1, no pack rust, with 1/32" section loss in member web. Tack welds along end of member and IB side web plates along rivet line.L3-U3Vertical No defects observed.Along member: Note 18. L4-U3Diagonal No defects observed.L4: Pitting corrosion with lass than 1/32" section loss for 4 in. along vertical gusset plate seam. Corrosion has been painted over, but is active again with peeling paint. L4-U4Vertical L4: Note 1, seam rust only.L4: Up to 1/32" pitting corrosion, painted over but becoming active, along angle leg at IB gusset plate vertical seam for 6". L4-U5DiagonalAlong member: Note 18, along top member web. Note 19, starting at 6 ft. above deck level. U5: Tack welds along top and IB web, no cracking observed.Along member: Note 19, up to 1/16" active pack rust along seams and 1/8" deflection of members. Peeling paint along top web.U5: Note 1, 1/4" pack rust, 2" long, no section loss. Short tack welds along top and IB web, no cracking observed. Printed: 8/17/202042nd Ave Truss 2020 In-DepthPage 5 of 1118 West TrussEast TrussMemberL5-U5Vertical No defects observed.Along member: Active pitting corrosion, along OB face of IB angle, no section loss. Less than 1/32" section loss along 2" seam with original railing. Railing is bolted, not welded.U5: Vertical tack welds along member and gusset plate. No cracking observed.L6-U5DiagonalAlong member: Note 19, up to 1/8" deflection. Note 20, 1/16" pack rust, no section loss, for 4".L6: Note 21.Along member: Note 19, up to 1/16" active pack rust along seams and 1/8" deflection of members. L6-U6Vertical L6: Note 21.L6: Note 1, 1/32" pack rust along top seam with OB gusset plate for 4", no section loss. Pitting corrosion, painted over but becoming active, along vertical seam with IB gusset plate. Paint is cracked, bulging, and peeling. Tack welds along vertical seams between member and gusset plate.L6-U7Diagonal L6: Note 21.L6: Note 1, 1/32" pack rust along OB top seam for 4", no section loss. 1 rivet with surface corrosion. U7: Note 12, especially on tie plates.L7-U7Vertical No defects observed.Along member: Note 18.L8-U7DiagonalAlong member: Note 19, 1/8" deflection on bottom web plate.L8: Seam rust along member near panel point.At L8: Heavy moss growth.Along member: Note 19, up to 1/16" active pack rust along seams and less than 1/8" deflection of members. Peeling paint along top web.L8-U8VerticalAlong member: Note 20, corrosion just beginning, no section loss . L8: Seam rust along member near panel point.L8: Heavy moss growth.L8-U9Diagonal L8: Seam rust along member near panel point. L8: Heavy moss growth.U9: Note 17, up to 1/16".L9-U9VerticalAlong member: Note 20, 1/32" section loss for 1". Scattered seam rust between angles, no section loss, full length.U9: Tack welds present between gusset plate and member.Along member: Note 18.L10-U9Diagonal No defects observed.Along member: 1/32" pitting corrosion with up to 1/32" section loss in bottom plate near IB face at original rail bracket seam. At original rail, along topside of bottom plate and OB face of OB angle seam, peeling paint with surface corrosion and no section loss, 6" long. Bracket is bolted to member.L0Gusset Plate Minor rust bleeding on OB gusset around bearing pin. No section loss. No defects observed.L1Gusset PlateNo defects observed.L2Gusset PlateNote 1, 1/8" pack rust, no section loss, along OB gusset plate and vertical member seam. Note 1, 1/4" pack rust, no section loss, along IB gusset plate edge seams with vertical members. Note 9, peeling paint, no section loss in OB gusset along member seams.No defects observed.L3Gusset PlateNo defects observed.L4Gusset PlateNote 1, 1/8" pack rust, 1/32" loss in OB gusset plate, 1/8" pack rust, no section loss in IB gusset plate. Note 9 OB.4" active corrosion along top seam of gusset plate, OB face, no section loss. Peeling paint.L5Gusset PlateNote 1, 1/4" pack rust between gusset plate and lower chord web and gusset plate and bottom flange, OB and IB. Note 8, heavy surface corrosion with pitting, 1 rivet. Note 15, OB and IB. Note 1, 1/4" pack rust between OB gusset plate and web, no section loss. L6Gusset Plate No defects observed.Note 1, 1/32"pack rust, active, for 4" along top seams of OB gusset plate, no section loss. L7Gusset Plate Note 1, 1/8" pack rust, no section loss, along vertical seams with bottom chord, OB. Note 1, 1/8" pack rust, no section loss, along OB gusset plate top seam with U7-L7. Note 1, 1/8" pack rust, no section loss, along bottom edge of OB gusset plate.L8Gusset Plate No defects observed.No defects observed.Printed: 8/17/202042nd Ave Truss 2020 In-DepthPage 6 of 1119 West TrussEast TrussMemberL9Gusset PlateNote 1, up to 1/8" pack rust, no section loss along OB gusset plate edge seams. Note 1, OB gusset plate no pack rust with up to 1/32" section loss along horizontal seam with bottom chord top flange.No defects observed.L10Gusset Plate No defects observed.No defects observed.U1Gusset Plate No defects observed.No defects observed.U2Gusset Plate No defects observed.No defects observed.U3Gusset Plate No defects observed.No defects observed.U4Gusset Plate No defects observed.No defects observed.U5Gusset Plate No defects observed.No defects observed.U6Gusset Plate No defects observed.No defects observed.U7Gusset Plate No defects observed.No defects observed.U8Gusset Plate No defects observed.No defects observed.U9Gusset PlateNote 1, 1/16" pack rust, no section loss between OB gusset plate and L8-U9. Note 1, 3/8" pack rust, no section loss between OB gusset plate and bottom chord web.Note 1, 1/8" between gusset plate and L8-U9.U10Gusset Plate No defects observed.No defects observed.L0W-L0E Floor beam No defects observed.No defects observed.L0W-L1E Floor beam No defects observed.No defects observed.L1W-L2E Floor beam No defects observed.Corrosion along edge of top flange. Full thickness of flange edge affected, no lifting of deck or adjacent deck area distress observed. Monitor for pack rust formation and lifting of deck.L2W-L3E Floor beam No defects observed.No defects observed.L3W-L4E Floor beam No defects observed.No defects observed.L4W-L5E Floor beam No defects observed.No defects observed.L5W-L6E Floor beam No defects observed.No defects observed.L6W-L7E Floor beam No defects observed.No defects observed.L7W-L8E Floor beam No defects observed.Lite surface corrosion along edge of top flange embed between stringer #1 and stringer #2. Stringer #2, south face of floor beam looking west. Typical sharp 90o cope. No cracking observed.L8W-L9E Floor beam No defects observed.No defects observed.L9W-L10E Floor beam No defects observed.No defects observed.L10W-L10E Floor beam No defects observed.No defects observed.South Portal (U1W-U1E)Sway BracingAlong member: Note 1, with up to 1/8" pack rust, active along gusset seams. Up to 1/32" pitting type corrosion active along angle seams and gussets. Note 22, up to 1/4" pack rust, scattered. Along member: Note 1, with up to 1/32" pitting type corrosion, active along gusset seams. South inboard face gusset plate has up to 1/16" pitting corrosion along gusset and horizontal sway brace angle seam. Note 22, up to 1/4" pack rust, scattered. Just east of centerline along lower portal angle, 1 high impact load hit: 7" long impact bowed 1/2" north. Paint is still in tact and no cracks observed. 2 ft. east of lower gusset plate 1 high impact load hit along lower portal angle: 21" long impact bowed 1" north with paint missing along impact area, heavy surface corrosion with no measurable section loss. Inboard face of portal angle is cracked at leg bend, approximately 50% depth, 6" long. No active crack growth observed. U1E: Lower portal connection angle web exhibits corrosion along northern seam, full length, with up to 1/8" pack rust and 1/32" of section loss in pockets near gusset plates and brackets. Paint is bubbling and cracked, scattered along length due to active corrosion underneath.U1W-U2E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. Along member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. High impact load hit, no cracked or peeling paint.U2W-U3E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. Along member: Note 22, up to 1/4" pack rust, scattered. High impact load hit, no cracked or peeling paint. Note 23, up to 1/8" pack rust at all connections. U3E: Note 17, connection to truss. Printed: 8/17/202042nd Ave Truss 2020 In-DepthPage 7 of 1120 West TrussEast TrussMemberU3W-U4E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. Along member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. U4W-U5E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. Along member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. U5W-U6E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. Along member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. U6W-U7E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. Along member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. U7W-U8E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. Along member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. U8W-U9E Sway BracingAlong member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. U8W: Note 17, 1/8". Along member: Note 22, up to 1/4" pack rust, scattered. Note 23, up to 1/8" pack rust at all connections. North Portal (U9W-U9E)Sway BracingAlong member: Note 22, up to 1/4" pack rust, full length. U9W: Note 1, up to 1/16" pack rust, no section loss, at all connections.Along member: Note 22, up to 1/4" pack rust, full length.U9E: Note 1, up to 1/16" pack rust, no section loss, at all connections.L0 Movable BearingBearing in expanded position with weather: 61oF and overcast. Rocker is tilted south approx. 7o. Rust bleeding on both inboard and outboard plates indicating possible pin corrosion. No signs of pin movement.Bearing in expanded position with weather: 61oF and overcast. Rocker is tilted south approx. 7o. Rust bleeding on inboard plate indicating possible pin corrosion. No signs of pin movement.L10 Fixed Bearing No defects observed.No defects observed.Lateral systemsGeneral CommentsLead Inspector:Co-Inspector:Alyssa Escobedo, P.E. G2001*Note: Sway bracing nomenclature does not match "Nomenclature FC Plan" Document in WSBIS. See page 2 in this document titled "Nomenclature" for nomenclature used in this in-depth report.Andy Packard, P.E. G0507Top chord lateral bracing horizontal struts and diagonal members have seam rust scattered between bottom flange angle and web plate with cracked and peeling paint, full length. Members have similar seam between top flange angle and web, full length. No section observed in members.Printed: 8/17/202042nd Ave Truss 2020 In-DepthPage 8 of 1121 Photo Number Location Photo Description Inspector Initials 3518 L9W 1/32" section loss in OB gusset plate along horizontal seam with top flange of bottom chord, looking south.ALP 3519 L9W 3/8" pack rust, no section loss between OB gusset plate and bottom chord web seam and between wind plate and bottom chord bottom flange. ALP 3520 L10E-L9W, L9W General floor beam photo, near panel point. ALP 3521 L9W "Note 12"ALP 3522 L9W General gusset plate photo, looking north.ALP 3523 L8W 10% head loss, 8 rivets along bottom flange of lower chord.ALP 3524 L8W General gusset plate photo, looking south.ALP 3525 L8W 1/2" pack rust between vertical flanges of sway bracing at L8W.ALP 3526 L9E-L8W, L8W South face of floor beam, looking north near panel point. ALP 3530 L8W General gusset plate photo, looking down. Note seam rust along vertical members.ALP 3533 L8E-L7W, L7W North face of floor beam, looking south near panel point. ALP 3534 L7W 1/8" pack rust, no section loss, along horizontal seam between wind plate and bottom chord bottom flange OB. ALP 3535 L7E-L6W, L6W North face of floor beam, looking south near panel point. ALP 3536 L6W General gusset plate photo, looking north.ALP 3538 L6E-L5W, L5W General floor beam photo, near panel point. ALP 3539 L5W "Note 15"ALP 3540 L6E 1/16" section loss along bottom flange transverse seam with wind plate, looking south.ALP 3541 L6E-L5W, L6E North face of floor beam, looking south near panel point. ALP 3542 L6E General gusset plate, looking south.ALP 3545 L7E General gusset plate photo, looking south.ALP 3546 L8E-L7W, L8E General floor beam photo near panel point.ALP 3547 L8E-L7W, L8E Lite surface corrosion along edge of top flange embed between stringer #1 and stringer #2.ALP 3548 L8E General gusset plate photo, looking south.ALP 3549 L9E-L8W, L9E General floor beam photo, near panel point. ALP 3550 L9E General gusset plate photo, looking south.ALP 3566 L4W Typical of short fillet welds between OB gusset plate and lower chord member.ALP 3567 L5E-L4W, L4W South face of floor beam, looking north near panel point. ALP 3568 L4W General gusset plate photo, looking north.ALP 3571 L3W General gusset plate photo, looking north.ALP 3572 L4E-L3W, L3W North face of floor beam, looking south near panel point. ALP 3573 L4E-L3W, L3W South face of floor beam, looking east near stringer #3. ALP 3578 FB L3E-L2W, L2W South face of floor beam, looking north near panel point. ALP 3579 FB L2E-L1W, L1W South face of floor beam, looking north near panel point. ALP 3580 L1W General gusset plate photo, looking north.ALP 3581 L1W General wind plate photo, looking south.ALP 3584 FB L2E-L1W, L2E South face of floor beam near panel point , looking north. ALP 3585 L2E General gusset plate photo, looking south. ALP 3586 L2E General gusset plate, looking south.ALP 3586 FB L3E-L2W, L3E South face of floor beam, looking north near panel point. ALP 3587 L3E General gusset plate, interior, looking north.ALP 3588 L3E General gusset plate photo, looking south.ALP 3589 L4E-L3W, L4E South face of floor beam, looking north near panel point. ALP 3590 L4E General gusset plate photo, looking south.ALP 3591 L4E Typical of debris accumulation and nesting pigeons.ALP 3599 L5E General gusset plate, looking south.ALP 3600 L5E-L4W, L5E North face of floor beam, looking south near panel point. ALP 3605 L6E-L5W, L6E South face of floor beam, looking north near panel point. ALP 3659 U1W General gusset plate photo, looking south.ALP 3662 U2E Top of upper chord, looking south.ALP 3663 U2E General gusset plate, looking south.ALP 3667 U3E 1/32" section loss in gusset plate along seam with L2E-U3E.ALP 3670 U1E-U3E High load impact hit between sway bracing members U1-U3.ALP 3671 U1E General gusset plate, looking south.ALP 3674 U4E Top of upper chord, looking south.ALP 3675 U4E General gusset plate photo, looking south.ALP 3678 U5E General gusset plate photo 3678, looking north.ALP 3681 U4W Top of upper chord, looking north.ALP 3682 U4W General gusset plate photo, looking north.ALP 3685 U3W Top of upper chord, looking south.ALP 3689 U5W Top of upper chord, looking south.ALP 3690 U5W General gusset plate photo, looking south.ALP 3691 U6W General gusset plate photo, looking north.ALP 3692 U6W Top of upper chord, looking north.ALP Photo Log Printed: 9 42nd Ave Truss 2020 In-Depth Page 9 of 1122 Photo Number Location Photo Description Inspector Initials 3693 U7E General gusset plate photo, looking north.ALP 3694 U7E Top of upper chord, looking north.ALP 3695 U6E Top of upper chord, looking south.ALP 3698 U7W General gusset plate photo, looking south. ALP 3699 U7W Top of upper chord, looking south.ALP 3700 U7W General gusset plate photo, OB, looking south.ALP 3704 U8W Top of upper chord, looking north.ALP 3706 U9E General gusset plate photo, looking north.ALP 3708 U8E General gusset plate photo, looking south.ALP 3709 U8E Top of upper chord, looking south.ALP 3717 U9W Top of upper chord and portal connections, looking north.ALP 3718 U9W General gusset plate photo, looking north.ALP 3722 North Portal U9E- U9W North portal looking south.ALP 3727 L10E-L10W, L10W Leaking joint looking from below.ALP 3730 L10W General gusset plate photo, OB, looking south.ALP 3731 L10E-L10W, L10W South face of floor beam, looking north near panel point. ALP 3750 U9E Top of upper chord, looking north.ALP 3752 Bearing L0W Degree of tilt toward south.ALP 3757 Bearing L0E Degree of tilt toward south.ALP 3759 Bearing L0E Underside of deck, looking north.ALP 3707 U9E General picture of gusset plate exterior face at end portal.ALP 3527-3529 L8W Pack rust along top edges of interior web plate, near full member length, with 1/4" distortion along edge, bulging out up to 1/2" between rivets.ALP 3532-3533 L8W Pack rust along bottom edges of interior web plate, near full member length, with 1/4" distortion along edge, bulging out up to 1/2" between rivets.ALP 3543-3544 L7E-L6W, L7E North face of floor beam, looking south near panel point. ALP 3551-3552 L8E-L7W, L8E Stringer #2, south face of floor beam looking west. Typical sharp 90 o cope. No cracking observed.ALP 3553-3565 Diag. U7W-L8W, U7W "Note 13" between top and bottom flange of cover plates, full length. ALP 3564-3577 L3W General gusset plate photo, looking north.ALP 3569-3570 L4W General gusset plate photo IB, looking south. Note: 1/8" pack rust between gusset plate and member seams.ALP 3582-3583 FB L2E-L1W, L2E South face of floor beam, looking north near panel point. Corrosion along edge of top flange. Monitor for pack rust formation and lifting of deck.ALP 3592-3596 L1E General gusset plate, looking north. (Up to 1/4" pack rust with no section lack along seam with member.)ALP 3597-3598 FB L1E-L0W, L1E South face of floor beam near panel point, looking north.ALP 3655-3658 U1W Top of upper chord and portal connections, looking south.ALP 3664-3665 L2E-U3E Rippling from pack rust along L2-U3 East compression member. Tack welds between top of member at U3 and IB side web plates of chord along rivet line.ALP 3668-3669 U3E Top of upper chord, looking north.ALP 3672-3673 U1E Top of upper chord, looking south. "Note 16"ALP 3676-3677 U5E Top of upper chord, looking north ALP 3679-3680 U5E Vertical tack welds between member and gusset plate, looking south.ALP 3684-3685 Typical pack rust between cover plate and member.ALP 3686-3688 U3W General gusset plate photo, looking north.ALP 3696-3697 U6E General gusset plate, looking south.ALP 3702-3703 Sway Brace U9E- U8W, U8W "Note 17" with 1/8" seam rust, looking north.ALP 3710-3717 Sway Braces General photos of sway bracing conditions includes: U8E-U9W looking northeast, U8E-U7W looking south, and U9E-U9W (north portal) looking northeast. ALP 3719-3721 North Portal U9E- U9W North portal looking north. ALP 3728-3729 Bearing L10W General bearing photos.ALP 3760-3765 Span 1 General photos of underside framing, Span 1, looking south.ALP South Approach 1 - South Approach 6 Span 2 General Span 2 deck and structure photo, looking north.ADE L0E 1-L0E 4 L0E General panel point internal, looking down.ADE L1E 1-L1E 2 L1E General panel point internal, looking down.ADE L1E 3 L1E General member elevation photo at deck level, looking north.ADE L1E 4 L1E General member elevation photo at deck level, looking south.ADE L2E 1-L2E 2 L2E General member elevation photo at deck level, looking north.ADE L2E 3 L2E General panel point elevation photo at deck level, looking northeast.ADE L2E 4-L2E 5 L2E General panel point internal, looking down.ADE L3E 1-L3E 2 L3E General member elevation photo at deck level, looking north. ADE L3E 3 L3E General member elevation photo at deck level, looking south.ADE L3E 4-L3E 5 L3E General panel point internal, looking down.ADE Printed: 10 42nd Ave Truss 2020 In-Depth Page 10 of 1123 Photo Number Location Photo Description Inspector Initials L4E 1-L4E 7 L4E-U5E Pockets of pack rust along seams between diagonal channels and web plates. North and South webs are deflecting from painted over pack rust. No strained rivets. ADE L4E 8-L4E 9 L4E-U5E General member internal photo.ADE L4E 10-L4E 13 L4E General panel point internal, looking down.ADE L4E 14-L4E 16 L4E General panel point external at deck level, looking down.ADE L5E 1 L5E-U5E General member elevation photo at deck level, looking west.ADE L5E 2 L5E-U5E General member elevation photo at deck level, looking south.ADE L5E 3-L5E4 L5E-U5E General member elevation photo at deck level, looking north.ADE L5E 5-L5E 7 L5E General panel point internal, looking down.ADE L6E 1 L6E General panel point elevation photo at deck level, looking southwest.ADE L6E 2-L6E 5 L6E General panel point internal, looking down.ADE L6E 6- L6E 9 L6E-U5E Pockets of pack rust along seams between diagonal channels and web plates. South web is deflecting from painted over pack rust. No strained rivets. ADE L1W 1-L1W4 L1W-U1W 1/4" pack rust along bottom seam of handrail plate and between member angles and IB face of member with up to 1/32" section loss in each member angle, for 4". ADE L1W 5 L1W-U1W General member elevation photo, looking south.ADE L1W 6 L1W General panel point internal, looking down.ADE L2W 1-L2W 2 L2W-U2W 1/4" pack rust along bottom seam of handrail plate and between member angles and IB face of member with no section loss, for 1". ADE L2W 3-L2W 4 L2W General panel point internal, L2W southside, looking down.ADE L2W 5 L2W General panel point internal, L2W northside, looking down.ADE L3W 1-L3W 2 L3W General panel point internal, L3W southside, looking down.ADE L3W 3-L3W 4 L3W General panel point internal, L3W northside, looking down.ADE L3W 5 L3W-U3W General member elevation photo at deck level, looking west.ADE L3W 6 L3W-U3W General member elevation photo at deck level, looking northwest.ADE L4W 1 L4W-U4W General member elevation photo at deck level, looking west.ADE L4W 2 L4W General panel point elevation photo at deck level, looking west.ADE L4W 3-5 L4W-U5W Pockets of pack rust along seams between diagonal channels and web plates. North and South webs are deflecting from painted over pack rust. No strained rivets. ADE L4W 6 L4W General panel point internal, L4W northside, looking down.ADE L4W 7 L4W General panel point internal, L4W southside, looking down.ADE L8E 1, L8E 5 L8E-U7E General member elevation photo at deck level, looking east. Note: pockets of pack rust along seams between diagonal channels and web plates with up to 1/16" active pack rust along seams and less than 1/8" deflection of members.ADE L8E 2 L8E General panel point elevation photo at deck level, looking northwest.ADE L8E 3 L8E General panel point elevation photo at deck level, looking southwest.ADE L8E 4 L8E General panel point internal, looking down.ADE L10E 1 L10E-U9E General member elevation photo at deck level, looking northwest.ADE L10E 2 L10E-U9E General member elevation photo at deck level, looking southwest.ADE L10E 3 L10E-U9E At original rail, along topside of bottom plate and OB face of OB angle seam, peeling paint with surface corrosion and no section loss, 6" long. Note: Bracket is bolted to member.ADE L10E 4 L10E General panel point internal, looking down.ADE L8W 1 L8W General panel point elevation photo, looking west.ADE L8W 2 L8W-U8W Pack rust just beginning along bottom seam of handrail plate and between member angles and IB face of member, no section loss.ADE L8W3 - L8W6 L8W-U7W Pockets of pack rust along seams between diagonal channels and web plates. South web is deflecting 1/8" from painted over pack rust. No strained rivets. ADE L6W 1 L6W General panel point elevation photo at deck level, looking west.ADE L6W 2-L6W 7 L6W-U5W Pockets of pack rust along seams between diagonal channels and web plates. South web is deflecting 1/8". No strained rivets. ADE L5W 1- L5W 2 L5W-U5W General member elevation at deck level, looking west.ADE L5W 3-L5W 4 L5W General panel point internal, L5W southside, looking down.ADE P3 Joint 1-P3 Joint 3, P3 Joint 5 Joint at P3 General joint condition photos.ADE P3 Joint 4 Joint at P3 D spalling near centerline of joint.ADE Deck 1 Span 2 Typical deck cracking and abrasion across deck.ADE Deck 2 Span 2 General deck photo, looking south.ADE P2 Joint 1-4 Joint at P2 General joint condition photos.ADE B L0W 1 Bearing L0W General bearing photos, looking east. Note: Rocker is tilted southward approx. 7o ADE B L0E 1, B L0E 4 Bearing L0E General bearing photos, looking northwest. Note Rocker is tilted southward approx. 7o ADE B L0E 2-B L0E 3 Bearing L0E General bearing photos, looking northeast.ADE SP 1-SP 3, SP 6-SP 7, SP 11 UW1-U1E Active pack rust along gusset and angle seams.ADE SP 4-SP 5 UW1-U1E 21" long impact bowed 1" north with paint missing along impact area, heavy surface corrosion with no measurable section loss. ADE SP 8 - SP 10 UW1-U1E 21" long impact bowed 1" north with paint missing along impact area, heavy surface corrosion with no measurable section loss. Inboard face of portal angle is cracked at leg bend, approximately 50% depth, 6" long. ADE Printed: 11 42nd Ave Truss 2020 In-Depth Page 11 of 1124 APPENDIX B |Select Inspection Photos 25 TranTech Engineering, LLC 365 – 118th Ave SE, Suite 100, Bellevue, WA 98005 425-453-5545. Fax: 425-453-6779 Inspection Photo 1 – Deck View Looking South Inspection Photo 2 – Elevation View Looking North Bridge Inspection Pictures 26 TranTech Engineering, LLC 365 – 118th Ave SE, Suite 100, Bellevue, WA 98005 425-453-5545. Fax: 425-453-6779 Inspection Photo 3 – Lower Connections with Horizontal Gussets Retain Moisture and Guano Inspection Photo 4 – Frozen Truss Bearings Induce Additional Stresses on the Trusses 27 TranTech Engineering, LLC 365 – 118th Ave SE, Suite 100, Bellevue, WA 98005 425-453-5545. Fax: 425-453-6779 Inspection Photo 5 – Pack Rust is Distorting some Connections Inspection Photo 6 – Rust and Guano at Truss Bottom Chord 28 TranTech Engineering, LLC 365 – 118th Ave SE, Suite 100, Bellevue, WA 98005 425-453-5545. Fax: 425-453-6779 Inspection Photo 7 – Rust at Top Flange of Fracture Critical Floor Beams Inspection Photo 8 – Moisture from Deck Penetrating and Corroding Top Flange of Stringers 29